Parts Manual
SC3200 Series Printed in U.S.A. Order Number: 812691-006
This master manual is subject to continual updates. It is meant exclusively for businesses authorized by CROWN. It is not permitted to pass on the contents or copies thereof to third parties.
CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Phone +49 (0)89 93 00 2 – 0 Fax +49 (0)89 93 00 2 – 133
All rights reserved under international and Pan-American Copyright Agreement. Copyright 2002 CROWN Equipment Corporation
TABLE OF CONTENT
Printed in U.S.A.
1
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Printed in U.S.A.
M1.0-0000-0002 M1.0-0000-0002 2
TABLE OF CONTENT Table of Content ITD – INTRODUCTION
PAGE
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
General.................................................................................. 7
SECTION 1 – COVERS
PAGE
Covers ................................................................................... 12,14,16,18,20 Seat ....................................................................................... 22,24 Rear Mirror ............................................................................ 26
SECTION 2 – HYDRAULIC PART
PAGE
Tube/Hose Layout .................................................................. 30,32,34,36 Control Valve Linkage ............................................................ 38 Control Lever ......................................................................... 40 Hydraulic Tank ....................................................................... 42 Hydraulic TT Mast ................................................................. 44 Valve Bloc .............................................................................. 46 Lowering Flow Control Manifold ............................................. 48 Counter Balance Valve .......................................................... 50 Tilt Flow Regulator Valve ....................................................... 52 Accessory Manifold ............................................................... 54 Pump ..................................................................................... 56 Pump Motor and Pump .......................................................... 58 Pump Motor ........................................................................... 60
SECTION 3 – DRIVE UNIT
PAGE
Gearbox ................................................................................. 64 Drive Motor ............................................................................ 66 Drive Tire ............................................................................... 68
SECTION 4 – ELECTRICAL
PAGE
Contactor Panel ..................................................................... 72,74,76,78,80,82 Forward/Reverse Contactor ................................................... 84 Line Contactor ....................................................................... 86 Regen Braking Contactor ...................................................... 88 Mast Wiring ........................................................................... 90 Directional Control ................................................................. 92 Accelerator ............................................................................ 94 Emergency Disconnect/Battery Connector ............................ 96 Instrument ............................................................................. 98 Reverse Alarm ....................................................................... 100 Working Light ......................................................................... 102 Light Rear .............................................................................. 104 Cooling System ..................................................................... 106
SECTION5 – BRAKE SYSTEM
PAGE
Brake Pedal ........................................................................... 110 Brake ..................................................................................... 112 Parking Brake ........................................................................ 114
MP-SC3200-GB 10/03 • Printed in U.S.A.
M/P-IDX-2232
M1.0-0000-0003 33
TABLE OF CONTENT SECTION 6 – STEERING
PAGE
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
Steer Wheel ........................................................................... 118 Steer Axle .............................................................................. 120 Steer Axle/Potentiometer ....................................................... 122 Steering Column .................................................................... 124,126,128
SECTION 7 – MAST-/LIFT STRUCTURE
PAGE
TT Mast ................................................................................. 132,134,136 Fork Carriage ........................................................................ 138 Sideshift ................................................................................. 140 Fork Carriage Hydraulics with one Accessory ....................... 142 Fork Carriage Hyd. with one Accessory & Quick Disconnect . 144 Fork Carriage Hyd. with two Accessory & Quick Disconnect . 146 Sideshift ................................................................................. 148 Fork ....................................................................................... 150 Load Backrest ....................................................................... 152 Yoke ....................................................................................... 154
SECTION 8 – CYLINDER
PAGE
Lift Cylinder ........................................................................... 158 Free Lift Cylinder ................................................................... 160 Tilt Cylinder ........................................................................... 162 Sideshift Cylinder ................................................................... 164
SECTION10 – MISCELLANEOUS SERVICE INF.
PAGE
Labels and Decals ................................................................. 168
M/P-IDX-2232
4 4M1.0-0000-0004
MP-SC3200-GB 10/03 • Printed in U.S.A.
INTRODUCTION
Printed in U.S.A.
5
Page intentionally left blank
Printed in U.S.A.
M1.0-0000-0006 M1.0-0000-0006 6
INTRODUCTION Important customer information
Ordering Spare Parts
To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.
Spare parts can be ordered by quoting: ●
The truck specification number
Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.
●
The truck model number
●
The truck serial number
If you wish to have your own technicians trained, please contact Crown for relevant training courses.
Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●
The net weight and position of attachments may considerably affect the capacity and other truck characteristics.
●
Changing the electrical system or adding electrically operated components may result in operating faults.
This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133
Modifications which have not been assessed may result in fatal accidents!
MP-SC3200-GB 10/03 • Printed in U.S.A.
M/P-ITD-2232
M1.0-0000-0007 77
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Printed in Germany
8
PARTS
Printed in U.S.A.
9
Page intentionally left blank
Printed in U.S.A.
10M1.0-0000-00010
SECTION 1
Printed in U.S.A.
11
COVERS
5
3
4 2
7 1
9
8
10 11 12
6 13
14
16 17
15
MP-2232-018 MP-1.1-2232
12M1.0-0000-00012
MP-SC3200-GB 10/03 • Printed in U.S.A.
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 810558-xxx .............................. Power Unit Frame (see Table) ................................................................. 1 808125 ..................................... Rivet Nut ................................................................................................. 3 2 ..................... 807680-001 .............................. Floor Cover ............................................................................................. 1 807680-002 .............................. Floor Cover (for high Battery) ................................................................. 1 3 ..................... 808357-001 .............................. Floor Mat ................................................................................................. 1 808357-002 .............................. Floor Mat (for high Battery) ..................................................................... 1 4 ..................... 807682-001 .............................. Floor Cover ............................................................................................. 1 807682-002 .............................. Floor Cover (for high Battery) ................................................................. 1 5 ..................... 808356-001 .............................. Floor Mat ................................................................................................. 1 808356-002 .............................. Floor Mat (for high Battery) ..................................................................... 1 6 ..................... 808359 ..................................... Mat .......................................................................................................... 1 7 ..................... 124525 ..................................... Mat .......................................................................................................... 1 8 ..................... 808395 ..................................... Bracket ................................................................................................... 1 9 ..................... 050070-002 .............................. Screw ...................................................................................................... 2 10 .................... 050068-004 .............................. Nut .......................................................................................................... 2 11 .................... 793288 ..................................... Clip .......................................................................................................... 1 12 .................... 050003-015 .............................. Screw ...................................................................................................... 1 050008-008 .............................. Nut .......................................................................................................... 1 13 .................... 130772 ..................................... Suppresser ............................................................................................. 1 14 .................... 050004-015 .............................. Screw ...................................................................................................... 2 050008-005 .............................. Nut .......................................................................................................... 2 15 .................... 129244-001 .............................. Horn ........................................................................................................ 1 16 .................... 050009-020 .............................. Washer ................................................................................................... 1 17 .................... 060059-001 .............................. Nut .......................................................................................................... 1
Model Numbers
Position 1
3210-13
810558-001
3220-13, 3220-16
810558-002
3240-16, 3240-18
810558-003
3210-13h
810558-004
3220-13h, 3220-16h
810558-005
3240-16h, 3240-18h
810558-006 Tab004gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-1.1-2232
13
COVERS
14
3 4
16 2 12 13 11
5 6 7
9
12
6
11 7 8 6 8
7
15
10 6 5
1
MP-2232-019 MP-1.1-2232
14M1.0-0000-00014
MP-SC3200-GB 10/03 • Printed in U.S.A.
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 810774-xxx .............................. Side Cover (see Table) ........................................................................... 1 2 ..................... 810775-xxx .............................. Side Cover (see Table) ........................................................................... 1 3 ..................... 808409 ..................................... Grill ......................................................................................................... 1 4 ..................... 050068-002 .............................. Nut .......................................................................................................... 6 5 ..................... 808067 ..................................... Boss ........................................................................................................ 2 6 ..................... 808854 ..................................... Puffer ...................................................................................................... 4 7 ..................... 793691 ..................................... Washer ................................................................................................... 4 8 ..................... 050006-026 .............................. Screw ...................................................................................................... 2 9 ..................... 808398-002 .............................. Pin ........................................................................................................... 1 10 .................... 808398-001 .............................. Pin ........................................................................................................... 1 11 .................... 050009-018 .............................. Washer ................................................................................................... 4 12 .................... 060059-001 .............................. Nut .......................................................................................................... 2 13 .................... 050070-002 .............................. Screw ...................................................................................................... 1 810787 ..................................... Shim ........................................................................................................ 2 050008-030 .............................. Nut .......................................................................................................... 1 14 .................... 050009-025 .............................. Washer ................................................................................................... 2 050008-030 .............................. Nut .......................................................................................................... 1 15 .................... 808854 ..................................... Puffer ...................................................................................................... 2 808398-001 .............................. Pin ........................................................................................................... 2 050009-018 .............................. Washer ................................................................................................... 4 060059-001 .............................. Nut .......................................................................................................... 2 16 .................... 808409 ..................................... Grill ......................................................................................................... 1 050068-002 .............................. Nut .......................................................................................................... 6
Model Numbers
Position 1
Position 2
3210-13
810774-001
810775-001
3220-13, 3220-16
810774-002
810775-002
3240-16, 3240-18
810774-003
810775-003
3210-13h
810774-004
810775-004
3220-13h, 3220-16h
810774-005
810775-005
3240-16h, 3240-18h
810774-006
810775-006 Tab005gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-1.1-2232
15
COVERS
14
11
13
1
10
11
12 9 2 3 8
A A
4
A A
5
5
6 20
21
18 18
7
19 17 16
15
MP-2232-020 MP-1.1-2232
16M1.0-0000-00016
MP-SC3200-GB 10/03 • Printed in U.S.A.
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Overhead Guard (see Table) ................................................................... 1 050006-061 .............................. Screw ...................................................................................................... 4 050009-028 .............................. Washer ................................................................................................... 8 050008-038 .............................. Nut .......................................................................................................... 4 2 ..................... 124530 ..................................... Plug ......................................................................................................... 2 3 ..................... 124993 ..................................... Bumper ................................................................................................... 2 4 ..................... 124036-001 .............................. Rear Cover ............................................................................................. 1 5 ..................... 050067-012 .............................. Screw ...................................................................................................... 5 6 ..................... 060102-002 .............................. Nut .......................................................................................................... 2 7 ..................... 124033 ..................................... Front Cover ............................................................................................. 1 8 ..................... 124034 ..................................... Console Cover ........................................................................................ 1 050067-012 .............................. Screw ...................................................................................................... 6 9 ..................... 124503 ..................................... Switch Blank (Trucks without Console Switches) ................................... 3 10 .................... 124031 ..................................... Cover ...................................................................................................... 1 11 .................... 060061-015 .............................. Screw ...................................................................................................... 9 12 .................... 124269 ..................................... Stand-Off ................................................................................................ 2 13 .................... 124030 ..................................... Cover ...................................................................................................... 1 14 .................... 124029 ..................................... Top Cover ............................................................................................... 1 15 .................... 126260 ..................................... Front Cover ............................................................................................. 1 16 .................... 060032-063 .............................. Screw ...................................................................................................... 4 17 .................... 128583 ..................................... Hook ....................................................................................................... 1 18 .................... 060102-004 .............................. Nut .......................................................................................................... 2 19 .................... 126261 ..................................... Rear Cover ............................................................................................. 1 20 .................... 060063-015 .............................. Screw ...................................................................................................... 2 21 .................... 126297 ..................................... Plug ......................................................................................................... AR
Model Numbers
Position 1
3210-13
130634-001
3210-13h
130634-002
3220-13, 3220-16
130635-001
3220-13h, 3220-16h
130635-002
3240-16, 3240-18
130636-001
3240-16h, 3240-18h
130636-002 Tab006gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-1.1-2232
17
COVERS
10 Overhead Guard
11 2
9 8
3 7
6 5
1
Power Unit Frame
4 2 3
2 3 MP-1.1-2232
18M1.0-0000-00018
MP-2232-021 MP-SC3200-GB 10/03 • Printed in U.S.A.
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 810684 ..................................... Counterweight ......................................................................................... 1 810685 ..................................... Counterweight (for high Battery) ............................................................. 1 2 ..................... 810822 ..................................... Washer ................................................................................................... 6 3 ..................... 060099-003 .............................. Screw ...................................................................................................... 6 4 ..................... 808856-001 .............................. Spacer .................................................................................................... 2 5 ..................... 793195 ..................................... Spring ..................................................................................................... 1 6 ..................... 808921 ..................................... Washer ................................................................................................... 1 7 ..................... 808994 ..................................... Bracket ................................................................................................... 1 8 ..................... 050009-018 .............................. Washer ................................................................................................... 1 9 ..................... 060063-011 .............................. Screw ...................................................................................................... 1 10 .................... 810800-001 .............................. Tow Pin ................................................................................................... 1 810800-002 .............................. Tow Pin (for high Battery) ........................................................................ 1 11 .................... 050000-088 .............................. Roll Pin ................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-1.1-2232
19
COVERS
1
3
Overhead Guard
9
11
12
9 8 11
2
11
8 11 7
6
37
36 21
35
10
22
23 15
25
4 28 5
29
31
24
13 16
14 27 18
17
20
30 33
26
34 32
19
37 MP-2232-039
MP-1.1-2232
20M1.0-0000-00020
MP-SC3200-GB 10/03 • Printed in U.S.A.
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 810667-xxx .............................. Seat Deck (see Table) ............................................................................. 1 2 ..................... 810545-xxx .............................. Seat Frame (see Table) ........................................................................... 1 3 ..................... 050003-060 .............................. Screw ...................................................................................................... 2 4 ..................... 050009-020 .............................. Washer ................................................................................................... 2 5 ..................... 060059-001 .............................. Nut .......................................................................................................... 2 6 ..................... 810552 ..................................... Plate ........................................................................................................ 1 7 ..................... 050067-024 .............................. Screw ...................................................................................................... 2 8 ..................... 060030-077 .............................. Washer ................................................................................................... 6 9 ..................... 060100-003 .............................. Cotter Ring .............................................................................................. 2 10 ....................................................................... Gas Shock (see Table) ........................................................................... AR 11 .................... 050008-030 .............................. Nut .......................................................................................................... AR 12 ....................................................................... Gas Shock (see Table) ........................................................................... 2 13 .................... 810588 ..................................... Hold Down .............................................................................................. 1 050009-018 .............................. Washer ................................................................................................... 6 14 .................... 050009-020 .............................. Washer ................................................................................................... 2 15 .................... 050006-037 .............................. Screw ...................................................................................................... 2 16 .................... 050068-003 .............................. Nut .......................................................................................................... 2 17 .................... 131081 ..................................... Restraint Hook ........................................................................................ 1 131082 ..................................... Restraint Hook (for high Battery) ............................................................ 1 18 .................... 812987 ..................................... Spring ..................................................................................................... 1 19 .................... 812986 ..................................... Pin ........................................................................................................... 1 20 .................... 050001-023 .............................. Cotter Pin ................................................................................................ 2 21 .................... 050008-030 .............................. Nut .......................................................................................................... 1 22 .................... 130525 ..................................... Screw ...................................................................................................... 1 23 .................... 812288 ..................................... Plate ........................................................................................................ 1 24 .................... 793363 ..................................... Latch ....................................................................................................... 1 050017-013 .............................. Screw ...................................................................................................... 1 061004-006 .............................. Adhesive ................................................................................................. AR 25 .................... 050067-035 .............................. Screw ...................................................................................................... 2 26 .................... 792719 ..................................... Pin ........................................................................................................... 1 27 .................... 050001-012 .............................. Cotter Pin ................................................................................................ 2 28 .................... 793198 ..................................... Spring ..................................................................................................... 1 29 .................... 812276 ..................................... Latch ....................................................................................................... 1 30 .................... 050003-020 .............................. Screw ...................................................................................................... 2 31 .................... 792741 ..................................... Handle .................................................................................................... 1 32 .................... 812280 ..................................... Bar Latch ................................................................................................ 1 33 .................... 050070-002 .............................. Screw ...................................................................................................... 2 34 .................... 792811 ..................................... Shim ........................................................................................................ AR 35 .................... 050017-009 .............................. Screw ...................................................................................................... 1 36 .................... 050008-015 .............................. Nut .......................................................................................................... 1 37 .................... 050068-004 .............................. Nut .......................................................................................................... 6
Model Numbers
Position 1
Position 2
Position 10
Position 12
3210
810667-001
810545-001
813817
813817
3220
810667-002
810545-002
813817
813818
3240
810667-003
810545-003
813818
813818 Tab011gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-1.1-2232
21
SEAT 8 8
2
6
7 10 9
4 7
5
1 5
4
3
25 25
19
3
12
25 23
20 24
21 28
11
22
12 27
18 15
13
25 26
14
29 22 30 30 31
29 30 32
23
16 24 17 MP-2232-040
MP-1.7-2232
22M1.0-0000-00022
MP-SC3200-GB 10/03 • Printed in U.S.A.
SEAT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................... 130987 ..................................... Seat Assembly Vinyl (see next Page) ............................................... 1 130986 ..................................... Seat Assembly Fabric (see next Page) ............................................. 1 2 ..................... 122031 ..................................... Restraint ................................................................................................. 1 3 ..................... 050003-059 .............................. Screw ...................................................................................................... 5 4 ..................... 050008-060 .............................. Nut .......................................................................................................... 3 5 ..................... 050008-026 .............................. Nut .......................................................................................................... 2 6 ..................... 124023 ..................................... Cover Back ............................................................................................. 1 7 ..................... 050009-020 .............................. Washer ................................................................................................... 2 8 ..................... 060059-001 .............................. Nut .......................................................................................................... 2 9 ..................... 060030-046 .............................. Washer ................................................................................................... 1 10 .................... 060032-005 .............................. Screw ...................................................................................................... 1 11 .......................... 805242 ..................................... Switch Assembly .............................................................................. 1 794217 ...................................... Switch .......................................................................................... 1 062701-001 ............................... Plug ............................................................................................. 1 062704-002 ............................... Socket ......................................................................................... 2 062703-002 ............................... Insert ........................................................................................... 1 065003-244 ............................... Sleeving ....................................................................................... AR 794133 ..................................... Spring ................................................................................................ 2 793328 ..................................... Clip Retaining .................................................................................... 2 060065-010 .............................. Screw ................................................................................................ 2 061002-003 .............................. Clamp Harness ................................................................................. 1 060065-010 .............................. Screw ................................................................................................ 1 050008-001 .............................. Nut ..................................................................................................... 1 12 .......................... 794140 ..................................... Bracket .............................................................................................. 1 13 .......................... 805243 ..................................... Slide Locking Assembly .................................................................... 1 129632 ...................................... Slide Locking ............................................................................... 1 131089 ...................................... Seat Handle ................................................................................. 1 14 .......................... 794216 ..................................... Slide .................................................................................................. 1 15 .................... 050005-025 .............................. Screw ...................................................................................................... 4 16 .................... 050009-020 .............................. Washer ................................................................................................... 4 17 .................... 060059-001 .............................. Nut .......................................................................................................... 4 18 .................... 810736 ..................................... Bracket ................................................................................................... 1 19 .................... 811145 ..................................... Arm Rest (included 20 & 21) ................................................................... 1 20 .......................... 811147 ..................................... Fixing Screw ..................................................................................... 1 21 .......................... 811149 ..................................... Cover ................................................................................................ 1 22 .................... 060063-011 .............................. Screw ...................................................................................................... 3 23 .................... 050009-020 .............................. Washer ................................................................................................... 3 24 .................... 060059-001 .............................. Nut .......................................................................................................... 3 25 .................... 131087 ..................................... Seat Belt with Mounting Hardware .......................................................... 1 26 .................... 050067-035 .............................. Screw ...................................................................................................... 1 27 .................... 050068-004 .............................. Nut .......................................................................................................... 1 28 .................... 129988 ..................................... Storage Tray ............................................................................................ 1 29 .................... 129992 ..................................... Spring Clip .............................................................................................. 2 30 .................... 060012-014 .............................. Screw ...................................................................................................... 4 061004-006 .............................. Adhesive ................................................................................................. AR 31 .................... 129984 ..................................... Rod ......................................................................................................... 1 32 .................... 065004-035 .............................. Grommet ................................................................................................. 1
805241 ..................................... Seat Assembly Vinyl (included 1,11-14) .................................................. 1 805240 ..................................... Seat Assembly Fabric (included 1,11-14) ............................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-1.7-2232
23
SEAT 2
15
1 15
15
9
4 5
3 7
8
6 5
10 11
7 8 12
12 13
21 20
16
19
14 21 5
7
7 18
18
14
22 17 16
MP-2232-041 MP-1.7-2232
24M1.0-0000-00024
MP-SC3200-GB 10/03 • Printed in U.S.A.
SEAT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 130987 ..................................... Seat Assembly Vinyl ............................................................................... 1 130986 ..................................... Seat Assembly Fabric ............................................................................. 1 1 ........................... 794124-001 .............................. Cushion (Vinyl) .................................................................................. 1 794124-002 .............................. Cushion (Fabric) ................................................................................ 1 2 ........................... 794125-001 .............................. Cushion (Vinyl) .................................................................................. 1 794125-002 .............................. Cushion (Fabric) ................................................................................ 1 3 ........................... 791691-002 .............................. Seat Plate .......................................................................................... 1 4 ........................... 791691-001 .............................. Seat Back ......................................................................................... 1 5 ........................... 794126 ..................................... Mounting Hardware ........................................................................... 3 6 ........................... 794127 ..................................... Frame Seat ........................................................................................ 1 7 ........................... 791691-005 .............................. Wearing Parts ................................................................................... 1 8 ........................... 794128 ..................................... Cover Repair Kit ................................................................................ 1 9 ........................... 794129 ..................................... Pocket ............................................................................................... 1 10 .......................... 791691-008 .............................. Latch Adjustment .............................................................................. 1 11 .......................... 791691-009 .............................. Cover for resilience ........................................................................... 1 12 .......................... 791691-010 .............................. Repair Kit .......................................................................................... 1 13 .......................... 791691-015 .............................. Wearing Parts ................................................................................... 1 14 .......................... 791691-017 .............................. Buffer Kit ........................................................................................... 1 15 .......................... 791691-023 .............................. Repair Kit for Switch .......................................................................... 1 16 .......................... 791691-022 .............................. Gas Spring ........................................................................................ 1 17 .......................... 791691-018 .............................. Latch ................................................................................................. 1 18 .......................... 791691-016 .............................. Rocker-Inside .................................................................................... 1 19 .......................... 791691-020 .............................. Spring ................................................................................................ 1 20 .......................... 791691-019 .............................. Latch Weight Adjustment ................................................................... 1 21 .......................... 794132 ..................................... Grip ................................................................................................... 1 22 .......................... 794137 ..................................... Grip ................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-1.7-2232
25
REAR MIRROR
5
3
2
4 1
MP-2232-012 MP-1.9-2232
26M1.0-0000-00026
MP-SC3200-GB 10/03 • Printed in U.S.A.
REAR MIRROR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 793799 ..................................... Rear Mirror .............................................................................................. 1 2 ..................... 810064 ..................................... Bracket ................................................................................................... 1 3 ..................... 050006-032 .............................. Screw ...................................................................................................... 1 4 ..................... 060063-011 .............................. Screw ...................................................................................................... 1 5 ..................... 060059-001 .............................. Nut .......................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-1.9-2232
27
Page intentionally left blank
Printed in U.S.A.
28M1.0-0000-00028
SECTION 2
Printed in U.S.A.
29
TUBE/HOSE LAYOUT Part 1-4 1 1
2 8
4 5
10
11 7 3
9
6
12
12
12
12
13
Mast lift/lower Mast right Hand Mast left Hand
Sideshift right Hand Sideshift left Hand MP-2232-051
MP-2.1-2232
M1.0-0000-00030 30M1.0-0000-00030
MP-SC3200-GB 10/03 • Printed in U.S.A.
TUBE/HOSE LAYOUT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Tilt Cylinder (see Section 8.6) ................................................................. 2 2 ........................................................................ Counter Blance Valve (see Section 2.10) ............................................... 1 3 ........................................................................ Valve Bloc (see Section 2.10) ................................................................. 1 4 ..................... 130839 ..................................... Tube ........................................................................................................ 1 5 ..................... 064344-004 .............................. Hose ....................................................................................................... 1 6 ..................... 064343-003 .............................. Hose ....................................................................................................... 1 7 ..................... 064344-003 .............................. Hose ....................................................................................................... 1 8 ..................... 130840 ..................................... Tube ........................................................................................................ 1 9 ..................... 064344-005 .............................. Hose ....................................................................................................... 1 10 .................... 064344-006 .............................. Hose ....................................................................................................... 1 11 .................... 064342-001 .............................. Hose ....................................................................................................... 1 12 .................... 064298-016 .............................. Hose ....................................................................................................... AR 13 .................... 064287-004 .............................. Hose ....................................................................................................... 1 052075-002 .............................. Clip .......................................................................................................... 1 050070-002 .............................. Screw ...................................................................................................... 1 050008-030 .............................. Nut .......................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.1-2232
31
TUBE/HOSE LAYOUT Part 2-4
6
1
5
8
10 11
13 12
9 15 7
14
16 2
3
4
MP-2232-053 MP-2.1-2232
M1.0-0000-00032 32M1.0-0000-00032
MP-SC3200-GB 10/03 • Printed in U.S.A.
TUBE/HOSE LAYOUT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Pump Motor & Pump (see Section 2.13) ................................................. 1 2 ........................................................................ Valve Bloc (see Section 2.10) ................................................................. 1 3 ........................................................................ Hydraulic Tank (see Section 2.3) ............................................................ 1 4 ..................... 795575 ..................................... Hose ....................................................................................................... 1 061022-009 .............................. Hose Clamp ............................................................................................ 2 5 ..................... 793277 ..................................... Tube ........................................................................................................ 1 6 ..................... 064173-030 .............................. Hose ....................................................................................................... 1 061022-009 .............................. Hose Clamp ............................................................................................ 2 7 ..................... 792967 ..................................... Hose ....................................................................................................... 1 061022-009 .............................. Hose Clamp ............................................................................................ 2 8 ..................... 808782 ..................................... Hose ....................................................................................................... 1 064296-008 .............................. Adaptor ................................................................................................... 1 9 ..................... 064260-003 .............................. O-Ring .................................................................................................... 1 10 .................... 060062-018 .............................. Screw ...................................................................................................... 2 11 .................... 050005-062 .............................. Screw ...................................................................................................... 2 12 .................... 130866 ..................................... Bracket ................................................................................................... 1 13 .................... 050003-032 .............................. Screw ...................................................................................................... 2 14 .................... 060062-020 .............................. Screw ...................................................................................................... 2 061004-001 .............................. Adhesive ................................................................................................. AR 15 .................... 793582 ..................................... Clamp ...................................................................................................... 2 16 .................... 050008-015 .............................. Nut .......................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.1-2232
33
TUBE/HOSE LAYOUT Part 3-4 1 4
5
6 7 2
3
8 10
9
MP-2232-054 MP-2.1-2232
M1.0-0000-00034 34M1.0-0000-00034
MP-SC3200-GB 10/03 • Printed in U.S.A.
TUBE/HOSE LAYOUT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Steer Axle (see Section 6.6) ................................................................... 1 2 ........................................................................ Valve Bloc (see Section 2.10) ................................................................. 1 3 ........................................................................ Steer Valve Unit (see Section 6.7) .......................................................... 1 4 ..................... 064346-001 .............................. Adaptor ................................................................................................... 1 5 ..................... 064347-001 .............................. Adaptor ................................................................................................... 1 6 ..................... 064344-001 .............................. Hose ....................................................................................................... 1 7 ..................... 064344-002 .............................. Hose ....................................................................................................... 1 8 ..................... 064292-002 .............................. Hose ....................................................................................................... 1 9 ..................... 064343-001 .............................. Hose ....................................................................................................... 1 10 .................... 064343-002 .............................. Hose ....................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.1-2232
35
TUBE/HOSE LAYOUT Part 4-4 7 6
1
8
5 4
2 3
11
9
10
9
MP-2232-056 MP-2.1-2232
M1.0-0000-00036 36M1.0-0000-00036
MP-SC3200-GB 10/03 • Printed in U.S.A.
TUBE/HOSE LAYOUT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Tilt Flow Regulator Valve (see Section 2.10) ........................................... 1 2 ........................................................................ Valve Bloc (see Section 2.10) ................................................................. 1 3 ........................................................................ Counter Blance Valve (see Section 2.10) ............................................... 1 4 ..................... 050007-015 .............................. Screw ...................................................................................................... 2 5 ..................... 050008-015 .............................. Nut .......................................................................................................... 2 6 ..................... 130866 ..................................... Bracket ................................................................................................... 1 7 ..................... 050003-032 .............................. Screw ...................................................................................................... 2 8 ..................... 064343-005 .............................. Hose ....................................................................................................... 1 064296-004 .............................. Adaptor ................................................................................................... 1 064285-001 .............................. T-Adaptor ................................................................................................ 1 9 ..................... 064343-004 .............................. Hose ....................................................................................................... 2 10 .................... 064344-007 .............................. Hose ....................................................................................................... 1 11 .................... 064351-001 .............................. Hose ....................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.1-2232
37
CONTROL VALVE LINKAGE A
24 B
Power Unit Frame 24 47
22 47
20
23
26
11 10
9
8
41
3
22 10
23
50
42
12 11
21
2 10
16
18 13
4
6
5
45
46
36
36
36
1
19 12
42 22 23 36
44 42
A
42
5 15 12
45 46
7
41
14 17
43
22
B
23
35 36 38
39
37 40 50 48
26
25
34
33 32
49 27
27
30 28
29 31 MP-2232-033
MP-2.2-2232
M1.0-0000-00038 38M1.0-0000-00038
MP-SC3200-GB 10/03 • Printed in U.S.A.
CONTROL VALVE LINKAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 808420 ..................................... Bracket ................................................................................................... 1 2 ..................... 130777 ..................................... Potentiometer .......................................................................................... 1 3 ..................... 131127 ..................................... Resistor Plate (Freezer/Corrosion) ......................................................... 1 131129-001 .............................. Resistor Plate (Freezer/Corrosion) ......................................................... 1 4 ..................... 130776-001 .............................. Resistor (Freezer/Corrosion) .................................................................. 1 5 ..................... 050004-042 .............................. Screw (Freezer/Corrosion) ..................................................................... AR 6 ..................... 060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... 4 7 ..................... 060064-005 .............................. Screw ...................................................................................................... 2 8 ..................... 050009-001 .............................. Washer ................................................................................................... 2 9 ..................... 050008-004 .............................. Nut .......................................................................................................... 2 10 .................... 793288 ..................................... Clip .......................................................................................................... AR 11 .................... 050003-013 .............................. Screw ...................................................................................................... AR 12 .................... 050008-008 .............................. Nut .......................................................................................................... AR 13 .................... 808421 ..................................... Bracket ................................................................................................... AR 14 .................... 130774 ..................................... Microswitch ............................................................................................. AR 803310 ..................................... Actuator Roller Arm ................................................................................. AR 15 .................... 050006-001 .............................. Screw ...................................................................................................... AR 16 .................... 131129-001 .............................. Resistor Plate (Freezer/Corrosion) ......................................................... AR 17 .................... 130775-001 .............................. Resistor (only for single & Freezer/Corrosion) ........................................ 1 130776-001 .............................. Resistor (only for double & Freezer/Corrosion) ....................................... 1 060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... AR 18 .................... 130717 ..................................... Plate ........................................................................................................ AR 19 .................... 130768 ..................................... Plate (Freezer/Corrosion) ....................................................................... AR 20 .................... 808259 ..................................... Cam ........................................................................................................ 1 21 .................... 808258 ..................................... Cam ........................................................................................................ AR 22 .................... 076470-011 .............................. Pin Clevis ................................................................................................ AR 23 .................... 060100-001 .............................. Pin Cotter ................................................................................................ AR 24 .................... 124204-002 .............................. Link ......................................................................................................... AR 124204-003 .............................. Link (for high Battery) ............................................................................. AR 25 .................... 124133 ..................................... Bracket ................................................................................................... 1 26 .................... 050070-001 .............................. Screw ...................................................................................................... AR 27 .................... 050008-030 .............................. Nut .......................................................................................................... AR 28 .................... 810342 ..................................... Plate (Freezer/Corrosion) ....................................................................... 1 062488-012 .............................. Spacer (Freezer/Corrosion) .................................................................... 4 29 .................... 088941 ..................................... Thermostat (Freezer/Corrosion) .............................................................. 1 30 .................... 060064-004 .............................. Screw (Freezer/Corrosion) ..................................................................... 2 31 .................... 060059-014 .............................. Nut (Freezer/Corrosion) .......................................................................... 2 32 .................... 060046-012 .............................. Washer ................................................................................................... 1 33 .................... 060030-221 .............................. Washer ................................................................................................... 1 34 .................... 124369 ..................................... Spring ..................................................................................................... 1 35 .................... 124137 ..................................... Bracket ................................................................................................... 1 36 .................... 065007-027 .............................. Bushing ................................................................................................... AR 37 .................... 050005-024 .............................. Screw ...................................................................................................... 1 38 .................... 060059-001 .............................. Nut .......................................................................................................... 1 39 .................... 060046-010 .............................. Washer ................................................................................................... 1 40 .................... 124205 ..................................... Shaft ........................................................................................................ 1 41 .................... 060030-067 .............................. Washer ................................................................................................... 2 42 .................... 060046-013 .............................. Washer ................................................................................................... AR 43 .................... 124268-002 .............................. Spacer (without Accessory) ................................................................... 1 124268-001 .............................. Spacer (with Accessory) ........................................................................ 1 124268-004 .............................. Spacer (without Accessory or single) ..................................................... 1 44 .................... 050000-068 .............................. Roll Pin ................................................................................................... 1 45 .................... 124265-001 .............................. Bellcrank (first Lever) ............................................................................. 1 124265-002 .............................. Bellcrank (second Lever) ........................................................................ 1 124265-003 .............................. Bellcrank (third Lever) ............................................................................ 1 124265-004 .............................. Bellcrank (fourth Lever) .......................................................................... 1 46 .................... 050006-026 .............................. Screw ...................................................................................................... AR 47 .................... 129721-xxx .............................. Control Lever .......................................................................................... AR 48 .................... 810792 ..................................... Support Link (for high Battery) ................................................................ 1 49 .................... 050009-026 .............................. Washer ................................................................................................... 2 50 ....................................................................... Valve Bloc (see Section 2.10) ................................................................. 1 Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.2-2232
39
CONTROL LEVER
MP-2232-034 MP-2.2-2232
M1.0-0000-00040 40M1.0-0000-00040
MP-SC3200-GB 10/03 • Printed in U.S.A.
CONTROL LEVER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 129721-001 .............................. Lever Assembly / Lift & Lower (includes 1,2,3) ....................................... 1 129721-002 .............................. Lever Assembly / Tilt (includes 1,2,3) ..................................................... 1 129721-003 .............................. Lever Assembly (1st Accessory) / Sideshift (includes 1,2,3) ................. 1 129721-004 .............................. Lever Assembly (1st Accessory) / Fork Arm Spread (includes 1,2,3) ... 1 129721-006 .............................. Lever Assembly (1st Accessory) / Push/Pull (includes 1,2,3) ................ 1 129721-007 .............................. Lever Assembly (1st Accessory) / Clamp (includes 1,2,3) ..................... 1 129721-010 .............................. Lever Assembly (2nd Accessory) / Plain (includes 1,2,3) ...................... 1 129721-011 .............................. Lever Assembly (2nd Accessory) / Fork Arm Spread (includes 1,2,3) ... 1 129721-013 .............................. Lever Assembly (2nd Accessory) / Push/Pull (includes 1,2,3) ............... 1 129721-014 .............................. Lever Assembly (2nd Accessory) / Clamp (includes 1,2,3) .................... 1 129721-017 .............................. Lever Assembly (2nd Accessory) / Plain (includes 1,2,3) ...................... 1 1 ........................... 124514 ..................................... Lever ................................................................................................. 1 127436 ..................................... Lever (3rd Accessory & 5th Accessory) ........................................... 1 2 ........................... 129714-001 .............................. Label / Lift & Lower ........................................................................... 1 129714-002 .............................. Label / Tilt ......................................................................................... 1 129714-003 .............................. Label / Sideshift ................................................................................ 1 129714-004 .............................. Label / Fork Arm Spread .................................................................. 1 129714-006 .............................. Label / Push/Pull .............................................................................. 1 129714-007 .............................. Label / Clamp ................................................................................... 1 129714-010 .............................. Label / Plain (grey) ........................................................................... 1 129714-011 .............................. Label / Plain (blue) ............................................................................ 1 3 ........................... 129716 ..................................... Insert (Lift & Lower) ........................................................................... 1 129715-004 .............................. Insert (Tilt) 129715-001 .............................. Insert (1st Accessory) ...................................................................... 1 129715-002 .............................. Insert (2nd Accessory) ..................................................................... 1 129715-003 .............................. Insert (3rd Accessory) ...................................................................... 1 4 ..................... 129717 ..................................... Insert ...................................................................................................... 1 5 ..................... 077133-001 .............................. Switch ..................................................................................................... 1 6 ..................... 060011-022 .............................. Screw ...................................................................................................... 2 061004-012 .............................. Adhesive ................................................................................................. 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.2-2232
41
HYDRAULIC TANK 12
11
7
10
6
9
8 5 2
2
1
3 4
3 4
MP-2232-052 MP-2.3-2232
M1.0-0000-00042 42M1.0-0000-00042
MP-SC3200-GB 10/03 • Printed in U.S.A.
HYDRAULIC TANK INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 792743 ..................................... Hydraulic Tank ........................................................................................ 1 2 ..................... 060075-012 .............................. Screw ...................................................................................................... 2 3 ..................... 793538 ..................................... Plate ........................................................................................................ 2 4 ..................... 050008-030 .............................. Nut .......................................................................................................... 2 5 ..................... 794065 ..................................... Seal ......................................................................................................... 1 6 ..................... 792975 ..................................... Return Filter Assembly ........................................................................... 1 794066 ..................................... Filter .................................................................................................. 1 794179 ..................................... Breather ............................................................................................ 1 7 ..................... 050005-024 .............................. Screw ...................................................................................................... 1 8 ..................... 130887 ..................................... Suction Strainer ...................................................................................... 1 9 ..................... 793539 ..................................... Seal ......................................................................................................... 1 10 .................... 793754 ..................................... Gasket .................................................................................................... 1 11 .................... 130888 ..................................... Strainer Mounting .................................................................................... 1 12 .................... 050006-024 .............................. Screw ...................................................................................................... 6
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.3-2232
43
HYDRAULIC TT MAST
12 14 8 4 4 9
15
16
2
13 4
12
1 3
11 12
4 3 4
10
17
7 4
5
6
4 7 17
MP-2232-065 MP-2.4-2232
M1.0-0000-00044 44M1.0-0000-00044
MP-SC3200-GB 10/03 • Printed in U.S.A.
HYDRAULIC TT MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Lowering Flow Control Manifold (see Section 2.10) ................................ 1 2 ..................... 064314-xxx .............................. Hose (see Table) ..................................................................................... 1 3 ..................... 060016-014 .............................. Screw ...................................................................................................... 2 060042-010 .............................. Nut .......................................................................................................... 2 4 ..................... 064019-100 .............................. O-Ring .................................................................................................... AR 5 ..................... 124221 ..................................... Tube ........................................................................................................ 1 6 ..................... 124222 ..................................... Tube ........................................................................................................ 1 7 ..................... 064279-008 .............................. Adaptor ................................................................................................... 2 8 ..................... 124217 ..................................... Tube ........................................................................................................ 1 9 ..................... 064280-001 .............................. Adaptor ................................................................................................... 1 10 .................... 060063-026 .............................. Screw ...................................................................................................... AR 11 .................... 131190 ..................................... Bracket (for 1 & 2 Accessory) ................................................................ 1 130915 ..................................... Bracket (for 2 Accessory) ..................................................................... 1 064355-006 .............................. Adaptor ................................................................................................... AR 064325-006 .............................. Nut .......................................................................................................... AR 12 .................... 064019-101 .............................. O-Ring .................................................................................................... AR 13 .................... 064255-xxx .............................. Hose (see Table) ..................................................................................... AR 14 ....................................................................... Bracket (see Section 7.7) ....................................................................... 1 15 ....................................................................... Bracket (see Section 7.7) ....................................................................... 1 16 .................... 064019-045 .............................. O-Ring .................................................................................................... AR 17 .................... 064019-030 .............................. O-Ring .................................................................................................... AR
Collapsed Height
Lift Height
Position 2
Position 13
1955 mm
4370 mm
064314-002
064255-363
2110 mm
4825 mm
064314-003
064255-364
2260 mm
5285 mm
064314-004
064255-365
2415 mm
5740 mm
064314-005
064255-366
2540 mm
6120 mm
064314-006
064255-367
2667 mm
6375 mm
064314-007
064255-357
2845 mm
6910 mm
064314-008
064255-358
3035 mm
7495 mm
064314-009
064255-359 Tab013gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.4-2232
45
VALVE BLOC
4 3
Power Unit Frame
2
1 7 8
7 9 12 10
12 11
10 8
13 12
16 9 14
5
17
14 14
6 14
15
MP-2232-035 MP-2.10-2232
M1.0-0000-00046 46M1.0-0000-00046
MP-SC3200-GB 10/03 • Printed in U.S.A.
VALVE BLOC INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 808434-001 .............................. Valve Bloc 3 - Spool (included 3 - 6) ....................................................... 1 808434-002 .............................. Valve Bloc 4 - Spool (included 3 - 6) ....................................................... 1 2 ..................... 050003-043 .............................. Screw ...................................................................................................... 3 3 ........................... 794064 ..................................... Priority Steer Valve ............................................................................ 1 4 ........................... 794059 ..................................... Main Relief Valve ............................................................................... 1 5 ........................... 794060 ..................................... Seal Kit (3 - Spool) ............................................................................ 6 794060 ..................................... Seal Kit (4 - Spool) ............................................................................ 8 6 ........................... 794061 ..................................... Cap Spool (3 - Spool) ........................................................................ 3 794061 ..................................... Cap Spool (4 - Spool) ........................................................................ 4 7 ..................... 793398 ..................................... Seal ......................................................................................................... 2 8 ..................... 064348 ..................................... Banjo Fitting ............................................................................................ 1 9 ..................... 064345 ..................................... Bolt Banjo ................................................................................................ 1 10 .................... 064279-008 .............................. Adapter ................................................................................................... 2 11 .................... 064280-008 .............................. Elbow ...................................................................................................... 1 12 .................... 064279-006 .............................. Adaptor ................................................................................................... 3 13 .................... 064340 ..................................... Adaptor ................................................................................................... 1 14 .................... 064279-007 .............................. Adaptor (3 - Spool) .................................................................................. 2 064279-007 .............................. Adaptor (4 - Spool) .................................................................................. 4 15 .................... 064311-006 .............................. Cap (3 - Spool) ....................................................................................... 2 16 .................... 064296-004 .............................. Adaptor (Lift Height over 5000mm) ......................................................... 1 17 .................... 064285-001 .............................. Adaptor (Lift Height over 5000mm) ......................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.10-2232
47
LOWERING FLOW CONTROL MANIFOLD
5
6
1 6
7
2
3 6
4
5
MP-2232-029 MP-2.10-2232
M1.0-0000-00048 48M1.0-0000-00048
MP-SC3200-GB 10/03 • Printed in U.S.A.
LOWERING FLOW CONTROL MANIFOLD INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 131327-001 .............................. Lowering Flow Control Manifold .............................................................. 1 1 ........................... 124212 ..................................... Manifold Block ................................................................................... 1 2 ........................... 124213-002 .............................. Regulator Flow .................................................................................. 1 3 ........................... 064019-045 .............................. O-Ring ............................................................................................... 1 4 ........................... 064281-001 .............................. Adaptor .............................................................................................. 1 5 ........................... 064279-008 .............................. Adaptor .............................................................................................. 2 6 ........................... 064019-030 .............................. O-Ring ............................................................................................... 3 7 ........................... 064280-008 .............................. Adaptor .............................................................................................. 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.10-2232
49
COUNTER BALANCE VALVE
5 3
6 2
4
1
5
MP-2232-050 MP-2.10-2232
M1.0-0000-00050 50M1.0-0000-00050
MP-SC3200-GB 10/03 • Printed in U.S.A.
COUNTER BALANCE VALVE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 808739 ..................................... Counter Balance Valve ............................................................................ 1 805247 ..................................... Seal Kit ................................................................................................... 1 2 ..................... 808818 ..................................... Plate ........................................................................................................ 1 3 ..................... 050007-014 .............................. Screw ...................................................................................................... 2 4 ..................... 050008-015 .............................. Nut .......................................................................................................... 2 5 ..................... 064280-006 .............................. Adaptor ................................................................................................... 2 6 ..................... 064279-005 .............................. Adaptor ................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.10-2232
51
TILT FLOW REGULATOR VALVE Lift Height over 5000mm
2
1
4
3
4
MP-2232-055 MP-2.10-2232
M1.0-0000-00052 52M1.0-0000-00052
MP-SC3200-GB 10/03 • Printed in U.S.A.
TILT FLOW REGULATOR VALVE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 130885 ..................................... Tilt Flow Regulator Valve (included 1 - 3) ................................................ 1 1 ........................... 805244 ..................................... Valve ................................................................................................. 1 805247 ..................................... Kit Seal .............................................................................................. 1 2 ........................... 805245 ..................................... Valve ................................................................................................. 1 805247 ..................................... Kit Seal .............................................................................................. 1 3 ........................... 805246 ..................................... Valve ................................................................................................. 1 805248 ..................................... Kit Seal .............................................................................................. 1 4 ..................... 064279-005 .............................. Adaptor ................................................................................................... 5
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.10-2232
53
ACCESSORY MANIFOLD
1
3 2
2
2
2
4 3 5 4
6
MP-2232-057 MP-2.10-2232
M1.0-0000-00054 54M1.0-0000-00054
MP-SC3200-GB 10/03 • Printed in U.S.A.
ACCESSORY MANIFOLD INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 124821 ..................................... Accessory Manifold ................................................................................ 1 1 ........................... 124822 ..................................... Block Manifold ................................................................................... 1 2 ........................... 064019-029 .............................. O-Ring ............................................................................................... 4 3 ........................... 064091-002 .............................. Plug ................................................................................................... 2 4 ........................... 064279-010 .............................. Adaptor .............................................................................................. 2 5 ........................... 064019-045 .............................. O-Ring ............................................................................................... 1 6 ........................... 126233 ..................................... Valve ................................................................................................. 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.10-2232
55
PUMP
MP-2232-037 MP-2.12-2232
M1.0-0000-00056 56M1.0-0000-00056
MP-SC3200-GB 10/03 • Printed in U.S.A.
PUMP INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 790940-004 .............................. Pump ....................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.12-2232
57
PUMP MOTOR AND PUMP
3
1
4
2
1
2 5
Power Unit Frame
2
6
7
8 9 10 11
MP-2232-036 MP-2.13-2232
M1.0-0000-00058 58M1.0-0000-00058
MP-SC3200-GB 10/03 • Printed in U.S.A.
PUMP MOTOR AND PUMP INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 130767 ..................................... Buffer ...................................................................................................... 5 2 ..................... 050008-030 .............................. Nut .......................................................................................................... 5 3 ..................... 810344-001 .............................. Rubber Strip ............................................................................................ 1 061004-006 .............................. Adhesive ................................................................................................. AR 4 ..................... 808749 ..................................... Clamp ...................................................................................................... 1 5 ........................................................................ Pump Motor (see Section 2.13) ............................................................... 1 063002-038 .............................. Grease .................................................................................................... AR 6 ..................... 793575 ..................................... Washer ................................................................................................... 1 7 ........................................................................ Pump (see Section 2.12) ........................................................................ 1 8 ..................... 060075-013 .............................. Screw ...................................................................................................... 2 9 ..................... 064260-002 .............................. O-Ring .................................................................................................... 1 10 .................... 130743 ..................................... Inlet Flange ............................................................................................. 1 11 .................... 050005-060 .............................. Screw ...................................................................................................... 4
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.13-2232
59
PUMP MOTOR 10 9 8
1
3
Motor Housing
7 2
6 14 4
15
13 5
12 16 11 25
16
16
17 18
19 20 9
10
8 21
7
Motor Housing
24
22 23
MP-2232-038 MP-2.13-2232
M1.0-0000-00060 60M1.0-0000-00060
MP-SC3200-GB 10/03 • Printed in U.S.A.
PUMP MOTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 020473-001 .............................. Pump Motor ............................................................................................. 1 020473-002 .............................. Pump Motor IP44 .................................................................................... 1 1 ........................... 060078-007 .............................. Screw ................................................................................................ 4 2 ........................... 020486 ..................................... Hole Plug ........................................................................................... 1 3 ........................... 020245 ..................................... Commutator End Head ...................................................................... 1 4 ........................... 062547 ..................................... Connector Brush Wear Senor ........................................................... 1 5 ........................... 020433-001 .............................. Headband (for 020473-001) .............................................................. 1 020584 ..................................... Headband (for 020473-002) .............................................................. 1 6 ........................... 020548 ..................................... Lead .................................................................................................. 1 7 ........................... 020196 ..................................... Insulator Terminal .............................................................................. 2 8 ........................... 020197 ..................................... Nut ..................................................................................................... 2 9 ........................... 060005-008 .............................. Washer .............................................................................................. 2 10 .......................... 060063-011 .............................. Screw ................................................................................................ 2 11 .......................... 020528 ..................................... Brush Box ......................................................................................... 1 12 .......................... 060032-051 .............................. Screw ................................................................................................ 4 13 .......................... 125918 ..................................... Spring ................................................................................................ 8 14 .......................... 060078-011 .............................. Screw ................................................................................................ 9 15 .......................... 020252-001 .............................. Brush ................................................................................................. 8 16 .......................... 020476 ..................................... Frame & Field .................................................................................... 1 17 .......................... 060046-020 .............................. Washer .............................................................................................. 1 18 .......................... 065081-056 .............................. Bearing Ball ....................................................................................... 1 19 .......................... 020475 ..................................... Armature ........................................................................................... 1 20 .......................... 020421 ..................................... Headband (for 020473-002) .............................................................. 1 21 .......................... 020488 ..................................... Drive End Head ................................................................................. 1 22 .......................... 065081-054 .............................. Bearing Ball ....................................................................................... 1 23 .......................... 060009-144 .............................. Ring Retaining ................................................................................... 1 24 .......................... 060078-009 .............................. Screw ................................................................................................ 4 25 .......................... 062547 ..................................... Connector Over Temperature Sensor ............................................... 1
118991 ..................................... Kit Spring (included 13) ..................................................................... 1 125921 ..................................... Kit Spring & Brush (included 13 & 15) ............................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-2.13-2232
61
Page intentionally left blank
Printed in U.S.A.
M1.0-0000-00062 62M1.0-0000-00062
SECTION 3
Printed in U.S.A.
63
GEAR BOX
0
23 Nm 4 5
6
7 1 339 Nm
339 Nm
0
0
13
24
25
8 9
3
2
10 14
11
40
45
12
43
22
10
41 26 23
42
15 34 0
35 42 - 45 Nm 37 3
27
28 29 30
32 31
16 33
34
39
17 18
5
36 21
20
0
19 45 Nm
44
38
4
MP-2232-016 MP-3.1-2232
64M1.0-0000-00064
MP-SC3200-GB 10/03 • Printed in U.S.A.
GEAR BOX INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 812891 ..................................... Drive Unit (right Hand) ............................................................................ 1 812892 ..................................... Drive Unit (left Hand) .............................................................................. 1 1 ........................... 794103 ..................................... Wheel Shaft ....................................................................................... 2 2 ........................... 794055 ..................................... Wheel Bolt ......................................................................................... 10 3 ........................... 794194-001 .............................. Transmission Case (right Hand) ........................................................ 1 794194-002 .............................. Transmission Case (left Hand) .......................................................... 1 4 ........................... 050005-023 .............................. Screw ................................................................................................ 24 053050-019 .............................. Loctite ............................................................................................... AR 5 ........................... 794195-003 .............................. Washer .............................................................................................. 24 6 ........................... 794106-001 .............................. Seal ................................................................................................... 2 7 ........................... 794208 ..................................... Gearbox Cover .................................................................................. 2 794195-001 .............................. Pin ..................................................................................................... 4 8 ........................... 794108-001 .............................. Shim .................................................................................................. AR 9 ........................... 794109-001 .............................. Bearing, Tapered Roller ..................................................................... 2 794110-001 .............................. Washer .............................................................................................. 2 10 .......................... 794189 ..................................... Pinion ................................................................................................ 2 11 .......................... 794109-002 .............................. Bearing, Tapered Roller ..................................................................... 2 12 .......................... 794108-002 .............................. Shim .................................................................................................. AR 13 .......................... 794106-002 .............................. Seal ................................................................................................... 2 14 .......................... 794109-003 .............................. Bearing, Tapered Roller ..................................................................... 2 15 .......................... 794112 ..................................... Gear .................................................................................................. 2 16 .......................... 794110-002 .............................. Washer .............................................................................................. 2 17 .......................... 794109-004 .............................. Bearing, Tapered Roller ..................................................................... 2 18 .......................... 794110-003 .............................. Washer .............................................................................................. 2 19 .......................... 050005-071 .............................. Screw ................................................................................................ 10 20 .......................... 794113 ..................................... Cap .................................................................................................... 2 21 .......................... 794110-004 .............................. Washer .............................................................................................. 2 22 .......................... 794108-003 .............................. Shim .................................................................................................. AR 23 .......................... 794109-005 .............................. Bearing, Tapered Roller ..................................................................... 2 24 .......................... 050067-058 .............................. Screw ................................................................................................ 10 792268 ..................................... Pin ..................................................................................................... 4 25 .......................... 050068-006 .............................. Nut ..................................................................................................... 10 26 .......................... 794114 ..................................... Gear Shaft ......................................................................................... 2 27 .......................... 794109-006 .............................. Bearing, Tapered Roller ..................................................................... 2 28 .......................... 794115 ..................................... Bush .................................................................................................. 2 29 .......................... 794108-004 .............................. Shim .................................................................................................. AR 30 .......................... 794106-003 .............................. Seal ................................................................................................... 2 31 .......................... 794056 ..................................... Seal ................................................................................................... 4 32 .......................... 794057 ..................................... Magnetic Bolt ..................................................................................... 2 33 .......................... 794058 ..................................... Screw ................................................................................................ 2 34 .......................... 050010-039 .............................. Washer .............................................................................................. 24 35 .......................... 050005-072 .............................. Screw ................................................................................................ 6 36 .......................... 050005-033 .............................. Screw ................................................................................................ 14 37 .......................... 794116 ..................................... Pin ..................................................................................................... 4 38 .......................... 794207-001 .............................. Backplate (right Hand) ...................................................................... 1 794207-002 .............................. Backplate (left Hand) ......................................................................... 1 39 .......................... 794117 ..................................... Bolt .................................................................................................... 2 40 .......................... 124287 ..................................... Mast Pivot Block ............................................................................... 2 41 .......................... 076048-001 .............................. Grease Nipple ................................................................................... 2 42 .......................... 065012-009 .............................. Bearing .............................................................................................. 2 43 .......................... 060099-002 .............................. Screw ................................................................................................ 4 44 .......................... 794195-002 .............................. Pin ..................................................................................................... 4 45 .......................... 803769 ..................................... Valve ................................................................................................. 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-3.1-2232
65
DRIVE MOTOR
1
Motor Housing
11
5 2
14 10
13
21
12
18
19
4
16 21
17 9 15 9 7 12
8 3
14 13 6
1
Motor Housing
20
MP-2232-017 MP-3.3-2232
66M1.0-0000-00066
MP-SC3200-GB 10/03 • Printed in U.S.A.
DRIVE MOTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 020756-001 .............................. Drive Motor (4.8 kW) ............................................................................... 1 020756-002 .............................. Drive Motor (2.9 kW) ............................................................................... 1 1 ........................... 060078-009 .............................. Screw ................................................................................................ 12 2 ........................... 050012-022 .............................. Ring Retaining ................................................................................... 1 3 ........................... 020505 ..................................... Drive End Head ................................................................................. 1 020418 ..................................... Head Band (only for 2.9 kW) ............................................................. 1 4 ........................... 020540 ..................................... Headband (4.8 kW) ........................................................................... 1 020582 ..................................... Headband (2.9 kW) ........................................................................... 1 5 ........................... 020542 ..................................... Plug ................................................................................................... 1 6 ........................... 020757 ..................................... Armature (included Fan) .................................................................... 1 020225-002 ............................... Fan ............................................................................................... 1 7 ........................... 065081-056 .............................. Bearing Ball ....................................................................................... 1 8 ........................... 060009-144 .............................. Ring Retaining ................................................................................... 1 9 ........................... 020492 ..................................... Housing and Field ASM (included 21) ............................................... 1 060078-003 ............................... Screw .......................................................................................... 8 10 .......................... 020548 ..................................... Lead ASM ......................................................................................... 2 11 .......................... 020507 ..................................... Motor End Cover ............................................................................... 1 12 .......................... 020196 ..................................... Insulator Terminal .............................................................................. 2 13 .......................... 020197 ..................................... Nut ..................................................................................................... 2 14 .......................... 060063-011 .............................. Screw ................................................................................................ 4 060005-008 .............................. Washer .............................................................................................. 4 15 .......................... 020511 ..................................... Brush Box (included 16) .................................................................... 1 16 ................................ 113329 ...................................... Kit Spring ..................................................................................... 1 17 .......................... 060032-051 .............................. Screw ................................................................................................ 4 18 .......................... 060078-011 .............................. Screw ................................................................................................ 6 19 .......................... 020124-001 .............................. Brush ................................................................................................. 4 20 .......................... 050067-035 .............................. Screw ................................................................................................ 8 21 .......................... 062547 ..................................... Connector ......................................................................................... 3
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-3.3-2232
67
DRIVE TIRE Super Elastic
Cushion 1 1
2
3 2
3
Pneumatic 1
2
3
4 6 5
MP-2232-067 MP-3.4-2232
68M1.0-0000-00068
MP-SC3200-GB 10/03 • Printed in U.S.A.
DRIVE TIRE INDEX
PART NUMBER
PART NAME
792531-001
Drive Tire (Super Elastic 1.3t/1.6t)
NUMBER REQUIRED
1 ..................... 792508 ..................................... Wheel ...................................................................................................... 2 2 ..................... 792532 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792531-004
Drive Tire (Super Elastic/non Marking 1.3t/1.6t)
1 ..................... 792508 ..................................... Wheel ...................................................................................................... 2 2 ..................... 793639 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792526-001
Drive Tire (Super Elastic 1.8t)
1 ..................... 792527 ..................................... Wheel ...................................................................................................... 2 2 ..................... 792528 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792526-004
Drive Tire (Super Elastic/non Marking 1.8t)
1 ..................... 792527 ..................................... Wheel ...................................................................................................... 2 2 ..................... 793641 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
131790
Drive Tire (Cushion)
1 ..................... 124300 ..................................... Wheel ...................................................................................................... 2 2 ..................... 793229-004 .............................. Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792518
Drive Tire (Pneumatic)
1 ..................... 792508 ..................................... Wheel ...................................................................................................... 2 2 ..................... 792521 ..................................... Flap ......................................................................................................... 2 3 ..................... 792519 ..................................... Tyre ......................................................................................................... 2 4 ..................... 792520 ..................................... Tube & Valve ........................................................................................... 2 5 ..................... 793669 ..................................... Locking Ring ........................................................................................... 2 6 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-3.4-2232
69
Page intentionally left blank
Printed in U.S.A.
70M1.0-0000-00070
SECTION 4
Printed in U.S.A.
71
CONTACTOR PANEL Part 1-5
1
6
2
9
3
8
7
4
5
MP-2232-046 MP-4.1-2232
72M1.0-0000-00072
MP-SC3200-GB 10/03 • Printed in U.S.A.
CONTACTOR PANEL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 794034-003 .............................. Base Plate .............................................................................................. 1 2 ..................... 050070-002 .............................. Screw ...................................................................................................... 8 3 ..................... 050008-030 .............................. Nut .......................................................................................................... 6 793566 ..................................... Tall Nut .................................................................................................... 1 4 ..................... 796730-001 .............................. Pump Controller ...................................................................................... 1 796730-002 .............................. Pump Controller (Freezer/Corrosion) ...................................................... 1 5 ..................... 796729-001 .............................. Traction Controller ................................................................................... 1 796729-002 .............................. Traction Controller (Freezer/Corrosion) ................................................... 1 6 ..................... 794035 ..................................... Bracket ................................................................................................... 1 7 ........................................................................ Forward/Reverse Contactor (see Section 4.4) ....................................... 2 8 ........................................................................ Line Contactor (see Section 4.4) ............................................................ 1 9 ........................................................................ Regen Braking Contactor (see Section 4.4) ........................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.1-2232
73
CONTACTOR PANEL Part 2-5
1
5
7 6
9
8
2
3
4
MP-2232-047 MP-4.1-2232
74M1.0-0000-00074
MP-SC3200-GB 10/03 • Printed in U.S.A.
CONTACTOR PANEL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 794038 ..................................... Power Cable ............................................................................................ 1 2 ..................... 794037 ..................................... Power Cable ............................................................................................ 1 3 ..................... 794182 ..................................... Power Cable ............................................................................................ 1 4 ..................... 794041 ..................................... Bus Bar ................................................................................................... 1 5 ..................... 794193 ..................................... Power Cable ............................................................................................ 1 6 ..................... 794068 ..................................... Bus Bar ................................................................................................... 1 7 ..................... 794051 ..................................... Bus Bar ................................................................................................... 1 8 ..................... 794039 ..................................... Bus Bar ................................................................................................... 1 9 ..................... 794040 ..................................... Bus Bar ................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.1-2232
75
CONTACTOR PANEL Part 3-5 7 8
5 4 5 11
3 5
4
6
10 12 9
3
13
2
13
1
MP-2232-048 MP-4.1-2232
76M1.0-0000-00076
MP-SC3200-GB 10/03 • Printed in U.S.A.
CONTACTOR PANEL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 794043-003 .............................. Main Harness .......................................................................................... 1 794588 ..................................... Main Harness (Freezer/Corrosion) ......................................................... 1 2 ..................... 794044 ..................................... Power Cable ............................................................................................ 1 3 ..................... 794042 ..................................... Bus Bar ................................................................................................... 2 4 ..................... 794047-001 .............................. Fuse Holder ............................................................................................ 2 5 ..................... 794049 ..................................... Screw ...................................................................................................... 6 6 ..................... 794047-002 .............................. Fuse Holder ............................................................................................ 1 7 ..................... 794014 ..................................... Fuse 500A .............................................................................................. 1 8 ..................... 794585 ..................................... Fuse 355A .............................................................................................. 1 9 ..................... 794046 ..................................... Fuse Holder ............................................................................................ 2 10 .................... 794048 ..................................... Screw ...................................................................................................... 2 11 .................... 794015 ..................................... Fuse 10A ................................................................................................ 2 12 .................... 794045 ..................................... Power Cable ............................................................................................ 1 13 .................... 794050 ..................................... LED ......................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.1-2232
77
CONTACTOR PANEL Part 4-5
11
8
1
7 8
12 9
3
2
4
5
6 5 8 13
14 14 13
12
10 12
MP-2232-063 MP-4.1-2232
78M1.0-0000-00078
MP-SC3200-GB 10/03 • Printed in U.S.A.
CONTACTOR PANEL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Motor Cable (see next page) ................................................................... 1 125588-003 .............................. Insulation Boot ........................................................................................ 8 793735 ..................................... Insulation Boot ........................................................................................ 2 2 ..................... 793405 ..................................... Bracket ................................................................................................... 1 3 ..................... 050003-032 .............................. Screw ...................................................................................................... 2 4 ..................... 793318 ..................................... Clamp ...................................................................................................... 3 131052-001 .............................. Adhesive Tape ......................................................................................... AR 5 ..................... 050006-023 .............................. Screw ...................................................................................................... 6 6 ..................... 793583 ..................................... Clamp ...................................................................................................... 3 131052-001 .............................. Adhesive Tape ......................................................................................... AR 7 ..................... 807885 ..................................... Clamp ...................................................................................................... 1 131052-001 .............................. Adhesive Tape ......................................................................................... AR 8 ..................... 050007-009 .............................. Screw ...................................................................................................... 6 9 ..................... 807890 ..................................... Clamp ...................................................................................................... 1 131052-001 .............................. Adhesive Tape ......................................................................................... AR 10 .................... 793318 ..................................... Clamp ...................................................................................................... 2 131052-001 .............................. Adhesive Tape ......................................................................................... AR 11 .................... 793411 ..................................... Clamp ...................................................................................................... 2 131052-001 .............................. Adhesive Tape ......................................................................................... AR 12 .................... 050008-015 .............................. Nut .......................................................................................................... 3 13 .................... 793364-004 .............................. Clip .......................................................................................................... 3 14 .................... 050007-009 .............................. Screw ...................................................................................................... 2
not illustrated 794929 ..................................... Main Loom .............................................................................................. 1 794944 ..................................... Panel-Fuse Holder Assembly ................................................................. 1 793288 ..................................... Clip .......................................................................................................... 1 050003-011 .............................. Screw ...................................................................................................... 1 050008-008 .............................. Nut .......................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.1-2232
79
CONTACTOR PANEL Model Numbers
Position 1
Remark
3210
792878-009
Traction Motor RD1 to Traction Controller RD1
3220
792878-001
Traction Motor RD1 to Traction Controller RD1
3240
792878-017
Traction Motor RD1 to Traction Controller RD1
3210
792878-010
Traction Motor RD2 to Traction Controller RD2
3220
792878-002
Traction Motor RD2 to Traction Controller RD2
3240
792878-018
Traction Motor RD2 to Traction Controller RD2
3210
792878-013
Traction Motor LD1 to Traction Controller LD1
3220
792878-005
Traction Motor LD1 to Traction Controller LD1
3240
792878-021
Traction Motor LD1 to Traction Controller LD1
3210
792878-014
Traction Motor LD2 to Traction Controller LD2
3220
792878-006
Traction Motor LD2 to Traction Controller LD2
3240
792878-022
Traction Motor LD2 to Traction Controller LD2
3210
792878-011
Traction Motor RA1 to Contactor RA1
3220
792878-003
Traction Motor RA1 to Contactor RA1
3240
792878-019
Traction Motor RA1 to Contactor RA1
3210
792878-012
Traction Motor RA2 to Contactor RA2
3220
792878-004
Traction Motor RA2 to Contactor RA2
3240
792878-020
Traction Motor RA2 to Contactor RA2
3210
792878-015
Traction Motor LA1 to Contactor LA1
3220
792878-007
Traction Motor LA1 to Contactor LA1
3240
792878-023
Traction Motor LA1 to Contactor LA1
3210
792878-016
Traction Motor LA2 to Contactor LA2
3220
792878-008
Traction Motor LA2 to Contactor LA2
3240
792878-024
Traction Motor LA2 to Contactor LA2 Tab012gb
MP-4.1-2232
80M1.0-0000-00080
MP-SC3200-GB 10/03 • Printed in U.S.A.
Page intentionally left blank
Printed in U.S.A.
81
CONTACTOR PANEL Part 5-5
2
6 6 6
3 5
4 7 14 9
8
15
13 5
12
10
11 16
1
MP-2232-058 MP-4.1-2232
82M1.0-0000-00082
MP-SC3200-GB 10/03 • Printed in U.S.A.
CONTACTOR PANEL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
Cold Store 1 ..................... 810279 ..................................... Cover ...................................................................................................... 1 2 ..................... 810079 ..................................... Plate ........................................................................................................ 1 3 ..................... 794582 ..................................... Relay ....................................................................................................... 1 4 ..................... 050009-001 .............................. Washer ................................................................................................... 2 5 ..................... 050004-025 .............................. Screw ...................................................................................................... 4 6 ..................... 050008-004 .............................. Nut .......................................................................................................... 6 7 ..................... 062488-012 .............................. Spacer .................................................................................................... 4 8 ..................... 088941 ..................................... Thermostat .............................................................................................. 1 9 ..................... 060064-004 .............................. Screw ...................................................................................................... 2 10 .................... 093933 ..................................... Fuse Holder ............................................................................................ 2 11 .................... 094362-010 .............................. Fuse 10A ................................................................................................ 2 12 .................... 793288 ..................................... Clip .......................................................................................................... 1 13 .................... 050003-013 .............................. Screw ...................................................................................................... 1 14 .................... 050008-008 .............................. Nut .......................................................................................................... 1 15 .................... 808759 ..................................... Cover ...................................................................................................... 1 16 .................... 794679 ..................................... Rivet ........................................................................................................ 2 not illustrated 810263 ..................................... Harness (for 3, 8 & 10) ........................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.1-2232
83
FORWARD/REVERSE CONTACTOR 2
1
4 3 5 5
6
6
1
8
7
9
10 MP-2232-043 MP-4.4-2232
84M1.0-0000-00084
MP-SC3200-GB 10/03 • Printed in U.S.A.
FORWARD/REVERSE CONTACTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 795753 ..................................... Forward/Reverse Contactor ................................................................... 2 1 ........................... 805035 ..................................... Screw Kit ........................................................................................... 2 2 ........................... 107351 ..................................... Screw ................................................................................................ 6 3 ........................... 794167 ..................................... Cover Top .......................................................................................... 2 4 ........................... 794171 ..................................... Dust Shield ........................................................................................ 8 5 ........................... 794168 ..................................... Spring ................................................................................................ 4 6 ........................... 794169 ..................................... Contact Moving ................................................................................. 4 7 ........................... 794170 ..................................... Tip Stationary .................................................................................... 2 8 ........................... 117154 ..................................... Insulator ............................................................................................ 4 9 ........................... 794024 ..................................... Frame (Coil and Lower Steel Shroud) ............................................... 2 10 .......................... 794025 ..................................... Cover Dust ........................................................................................ 4
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.4-2232
85
LINE CONTACTOR
1
3
2
4
3
5 6
7
8
9 MP-2232-044 MP-4.4-2232
86M1.0-0000-00086
MP-SC3200-GB 10/03 • Printed in U.S.A.
LINE CONTACTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 794033 ..................................... Line Contactor ........................................................................................ 1 1 ........................... 120115 ..................................... Screw Kit ........................................................................................... 1 2 ........................... 120114 ..................................... Cover Top .......................................................................................... 1 3 ........................... 120112 ..................................... Fixed Contact .................................................................................... 2 4 ........................... 794032 ..................................... Spring ................................................................................................ 1 5 ........................... 120113 ..................................... Contact Moving ................................................................................. 1 6 ........................... 120120 ..................................... Base Plate ......................................................................................... 1 7 ........................... 120629 ..................................... Plunger .............................................................................................. 1 8 ........................... 794026 ..................................... Frame (Coil and Lower Steel Shroud) ............................................... 1 9 ........................... 120638 ..................................... Cover Dust ........................................................................................ 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.4-2232
87
REGEN BRAKING CONTACTOR
1
3
2
4
3
5 6
6
7
8
9
10 MP-2232-045 MP-4.4-2232
88M1.0-0000-00088
MP-SC3200-GB 10/03 • Printed in U.S.A.
REGEN BRAKING CONTACTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 795754 ..................................... Regen Braking Contactor ....................................................................... 1 1 ........................... 120115 ..................................... Screw Kit ........................................................................................... 1 2 ........................... 794172 ..................................... Cover Top .......................................................................................... 1 3 ........................... 794173 ..................................... Fixed Contact .................................................................................... 2 4 ........................... 794175 ..................................... Spring ................................................................................................ 1 5 ........................... 794174 ..................................... Contact Moving (included 8) .............................................................. 1 6 ........................... 794176 ..................................... Contact N/C ...................................................................................... 2 7 ........................... 120120 ..................................... Base Plate ......................................................................................... 1 8 ........................... 120629 ..................................... Plunger .............................................................................................. 1 9 ........................... 794030 ..................................... Frame (Coil and Lower Steel Shroud) ............................................... 1 10 .......................... 120638 ..................................... Cover Dust ........................................................................................ 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.4-2232
89
MAST WIRING - TT
8 9 1
7
6
6
2 2
6
7
3 2 3
5 4
6 2
3
230 mm
MP-2232-066 MP-4.5-2232
90M1.0-0000-00090
MP-SC3200-GB 10/03 • Printed in U.S.A.
MAST WIRING - TT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 127515-xxx .............................. Mast Cable (see Table) ........................................................................... 1 2 ..................... 107204 ..................................... Grip Cable ............................................................................................... 3 3 ..................... 089544 ..................................... Spring ..................................................................................................... 3 4 ..................... 131144 ..................................... Bracket ................................................................................................... 1 5 ..................... 060063-006 .............................. Screw ...................................................................................................... 1 6 ..................... 061003-004 .............................. Tie Cable ................................................................................................. 7 061003-005 .............................. Tie Cable ................................................................................................. 1 7 ..................... 060016-058 .............................. Screw ...................................................................................................... 1 060030-161 .............................. Washer ................................................................................................... 1 060005-008 .............................. Washer ................................................................................................... 1 060021-009 .............................. Nut .......................................................................................................... 1 8 ..................... 112533 ..................................... Filter Block .............................................................................................. 1 062007-005 .............................. Terminal ................................................................................................... 2 9 ..................... 060065-002 .............................. Screw ...................................................................................................... 2
Collapsed Height
Lift Height
Position 1
1955 mm
4370 mm
127515-002
2110 mm
4825 mm
127515-003
2260 mm
5285 mm
127515-004
2415 mm
5740 mm
127515-005
2540 mm
6120 mm
127515-006
2667 mm
6375 mm
127515-007
2845 mm
6910 mm
127515-010
3035 mm
7495 mm
127515-010 Tab014gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.4-2232
91
DIRECTIONAL CONTROL
MP-2232-011 MP-4.6-2232
92M1.0-0000-00092
MP-SC3200-GB 10/03 • Printed in U.S.A.
DIRECTIONAL CONTROL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 129720 ..................................... Cam/Lever .............................................................................................. 1 2 ..................... 105802 ..................................... Roller ...................................................................................................... 2 3 ..................... 060037-008 .............................. Eyelet ...................................................................................................... 2 4 ..................... 122109 ..................................... Spring ..................................................................................................... 2 5 ..................... 074334-007 .............................. Rod ......................................................................................................... 1 6 ..................... 074334-006 .............................. Rod ......................................................................................................... 1 7 ..................... 062766 ..................................... Switch Directional (FS/RS) ..................................................................... 2 8 ..................... 105801 ..................................... Spacer .................................................................................................... 1 9 ..................... 060031-020 .............................. Nut Speed ............................................................................................... 2 10 .................... 060009-005 .............................. Ring Retaining ........................................................................................ 1 11 .................... 121990 ..................................... Bracket ................................................................................................... 1 121991 ..................................... Bracket (Freezer/Corrosion) ................................................................... 1 12 .................... 810345 ..................................... Heater Bracket ....................................................................................... 2 050004-017 .............................. Screw ...................................................................................................... 4 13 .................... 130776-002 .............................. Harness (includes Resistor) ................................................................... 1 062033-057 .............................. Resistor RES3 .................................................................................. 1 050004-025 .............................. Screw ...................................................................................................... 2 060059-018 .............................. Nut .......................................................................................................... 2 14 .................... 130776-002 .............................. Harness (includes Resistor) ................................................................... 1 062033-057 .............................. Resistor (RES2) ................................................................................ 1 050004-025 .............................. Screw ...................................................................................................... 2 060059-018 .............................. Nut .......................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.6-2232
93
ACCELERATOR 8
Floor Cover
7
6 1 3
9
5 2
4 19 20
12
21
10 11
24 25
13
3 31 23
14
22
4
30
16
29 27 15 18
28
26
17
Overhead Guard
MP-2232-042 MP-4.6-2232
94M1.0-0000-00094
MP-SC3200-GB 10/03 • Printed in U.S.A.
ACCELERATOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 124477-002 .............................. Pedal Accelerator .................................................................................... 1 2 ..................... 050006-022 .............................. Screw ...................................................................................................... 2 3 ..................... 124894 ..................................... Buffer ...................................................................................................... 2 4 ..................... 050008-015 .............................. Nut .......................................................................................................... 2 5 ..................... 124892 ..................................... Lever Accelerator ................................................................................... 1 124892-002 .............................. Lever Accelerator (high Battery) ............................................................. 1 6 ..................... 124929-001 .............................. Bushing ................................................................................................... 2 7 ..................... 124811 ..................................... Pin ........................................................................................................... 1 8 ..................... 050001-036 .............................. Cotter Pin ................................................................................................ 1 9 ..................... 130845 ..................................... Lever ....................................................................................................... 1 10 .................... 124895 ..................................... Roller ...................................................................................................... 1 11 .................... 124929-004 .............................. Bushing ................................................................................................... 2 12 .................... 050012-030 .............................. Circlip ...................................................................................................... 1 13 .................... 124934 ..................................... Spring ..................................................................................................... 1 14 .................... 124929-002 .............................. Bushing ................................................................................................... 2 15 .................... 130846 ..................................... Cam ........................................................................................................ 1 16 .................... 050000-069 .............................. Cotter Pin ................................................................................................ 1 17 .................... 130777 ..................................... Potentiometer .......................................................................................... 1 18 .................... 050006-001 .............................. Screw ...................................................................................................... 2 050009-002 .............................. Washer ................................................................................................... 2 19 .................... 050006-001 .............................. Screw ...................................................................................................... 2 20 .................... 130774 ..................................... Switch ..................................................................................................... 1 21 .................... 803310 ..................................... Actuator Switch ....................................................................................... 1 22 .................... 050009-002 .............................. Washer ................................................................................................... 1 23 .................... 060059-014 .............................. Nut .......................................................................................................... 2 24 .................... 050004-031 .............................. Screw ...................................................................................................... 1 25 .................... 050008-015 .............................. Nut .......................................................................................................... 1 26 .................... 793288 ..................................... Clip .......................................................................................................... 2 27 .................... 050003-013 .............................. Screw ...................................................................................................... 2 28 .................... 050008-008 .............................. Nut .......................................................................................................... 2 29 .................... 130756 ..................................... Mount Accelerator ................................................................................... 1 30 .................... 060031-011 .............................. Screw ...................................................................................................... 2 31 .................... 060059-001 .............................. Nut .......................................................................................................... 2
not illustrated (Freezer/Corrosion) 130776-001 .............................. Resistor .................................................................................................. 1 050004-042 .............................. Screw ...................................................................................................... 4 060059-018 .............................. Nut .......................................................................................................... 4 131127 ..................................... Plate ........................................................................................................ 1 131129-002 .............................. Plate ........................................................................................................ 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.6-2232
95
EMERGENCY DISCONNECT/BATTERY CONNECTOR 1
7
4
6
2 5
3
8
MP-2232-064 MP-4.7-2232
96M1.0-0000-00096
MP-SC3200-GB 10/03 • Printed in U.S.A.
EMERGENCY DISCONNECT/BATTERY CONNECTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 050070-002 .............................. Screw ...................................................................................................... 2 2 ..................... 808226-001 .............................. Bracket ................................................................................................... 1 808226-002 .............................. Bracket (high Battery) ............................................................................. 1 3 ..................... 050008-030 .............................. Nut .......................................................................................................... 2 4 ..................... 808228-001 .............................. Disconnect Handle ................................................................................. 1 5 ..................... 050005-059 .............................. Screw ...................................................................................................... 3 6 ..................... 050008-015 .............................. Nut .......................................................................................................... 3 7 ..................... 127573 ..................................... Label Battery Disconnect ........................................................................ 1 8 ..................... 808742-001 .............................. Battery Cables (for model 3210-13) ........................................................ 1 808742-002 .............................. Battery Cables (for model 3210-13h, 3220-13 & 3220-16) ...................... 1 808742-003 .............................. Battery Cables (for model 3220-13h, 3220-16h,3240-16 & 3240-18) ...... 1 808742-004 .............................. Battery Cables (for model 3240-16h & 3240-18h) ................................... 1 108801-006 .............................. Connector ......................................................................................... 1 050007-012 .............................. Screw ................................................................................................ 2 050008-015 .............................. Nut ..................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.7-2232
97
INSTRUMENTS 12 13
11
14
10 12 11
8 6 5 2 4
Overhead Guard
7
4
1
9
9
3 3
MP-2232-022 MP-4.9-2232
98M1.0-0000-00098
MP-SC3200-GB 10/03 • Printed in U.S.A.
INSTRUMENTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 124340 ..................................... Bracket ................................................................................................... 1 2 ..................... 124339 ..................................... Bracket ................................................................................................... 1 3 ..................... 050025-008 .............................. Screw ...................................................................................................... 4 4 ..................... 060059-001 .............................. Nut .......................................................................................................... 4 5 ..................... 810794 ..................................... Bracket (Option) ..................................................................................... 1 6 ..................... 794371 ..................................... Pulse Module (Option) ........................................................................... 1 7 ..................... 060064-005 .............................. Screw (Option) ....................................................................................... 2 8 ..................... 060059-014 .............................. Nut (Option) ............................................................................................ 2 9 ..................... 050067-012 .............................. Screw ...................................................................................................... 2 10 .................... 124812 ..................................... Plate Cover ............................................................................................. 1 11 .................... 050009-012 .............................. Washer ................................................................................................... 2 12 .................... 060062-004 .............................. Screw ...................................................................................................... 2 13 .................... 124713 ..................................... Panel ....................................................................................................... 1 14 .................... 794894 ..................................... Battery Discharge ................................................................................... 1 794895 ..................................... Combined Indicator (Option) ................................................................... 1 793896 ..................................... Lomm (Brush Wear Indicator/Option) ...................................................... 1 061003-005 .............................. Cable Ties (Option) ................................................................................. 6
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.9-2232
99
REVERSE ALARM
13 12
14 1
5
11 8
10
9
6
7
2 3 4
MP-2232-023 MP-4.10-2232
M1.0-0000-000100 100
MP-SC3200-GB 10/03 • Printed in U.S.A.
REVERSE ALARM INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 810072 ..................................... Plate ........................................................................................................ 1 2 ..................... 793793 ..................................... Module Reverse ...................................................................................... 1 3 ..................... 050004-008 .............................. Screw ...................................................................................................... 2 4 ..................... 050009-001 .............................. Washer ................................................................................................... 2 5 ..................... 060059-014 .............................. Nut .......................................................................................................... 2 6 ..................... 793288-001 .............................. Clip .......................................................................................................... 1 7 ..................... 050003-013 .............................. Screw ...................................................................................................... 1 8 ..................... 050008-008 .............................. Nut .......................................................................................................... 1 9 ..................... 115565 ..................................... Alarm Back Up ........................................................................................ 1 10 .................... 050006-024 .............................. Screw ...................................................................................................... 2 11 .................... 050009-012 .............................. Washer ................................................................................................... 2 12 .................... 050008-015 .............................. Nut .......................................................................................................... 2 13 .................... 793803 ..................................... Cable ....................................................................................................... 1 14 .................... 050008-001 .............................. Nut .......................................................................................................... 2
not illustrated 794314 ..................................... Cable (form Module Reverse to Panel) ................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.10-2232
101
WORKING LIGHT 1
5 3
8
6 6
9
4 2
7 13
10
11
12
12
15 14
Overhead Guard
17
18
15 16
11 10 20
19
Overhead Guard
19
19 MP-4.10-2232
M1.0-0000-000102 102
MP-2232-032 MP-SC3200-GB 10/03 • Printed in U.S.A.
WORKING LIGHT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 793611 ..................................... Working Light .......................................................................................... 2 794084 ..................................... Bulb ......................................................................................................... 2 065003-181 .............................. Sleeving .................................................................................................. AR 2 ..................... 812078 ..................................... Bracket ................................................................................................... 2 3 ..................... 050007-022 .............................. Screw ...................................................................................................... 2 4 ..................... 050008-021 .............................. Nut .......................................................................................................... 2 5 ..................... 060059-020 .............................. Nut .......................................................................................................... 2 060030-119 .............................. Washer ................................................................................................... 2 6 ..................... 107726 ..................................... Spacer .................................................................................................... 4 7 ..................... 050007-021 .............................. Screw ...................................................................................................... 2 8 ..................... 127627 ..................................... Bracket ................................................................................................... 2 9 ..................... 060061-013 .............................. Screw ...................................................................................................... 8 10 .................... 128362 ..................................... Clamp ...................................................................................................... 3 11 .................... 127697 ..................................... Clamp ...................................................................................................... 3 12 .................... 060062-012 .............................. Screw ...................................................................................................... 6 13 .................... 125018-001 .............................. Conduit ................................................................................................... 1 14 .................... 050008-034 .............................. Nut .......................................................................................................... 1 15 .................... 060030-078 .............................. Washer ................................................................................................... 2 16 .................... 090670-008 .............................. Tube Hinge .............................................................................................. 1 17 .................... 130064 ..................................... Bushing ................................................................................................... 2 18 .................... 130008 ..................................... Clip Pad ................................................................................................... 1 805845 ..................................... Housing ................................................................................................... 1 805814 ..................................... Spring ..................................................................................................... 1 060062-003 .............................. Screw ...................................................................................................... 2 063002-020 .............................. Silicon Grease ........................................................................................ AR 19 .................... 130060 ..................................... Clamp Bracket ........................................................................................ 1 130071 ..................................... Wire Holder ............................................................................................. 1 060062-016 .............................. Screw ...................................................................................................... 4 130125 ..................................... Cap ......................................................................................................... 2 20 .................... 130048 ..................................... Clip Pad Bracket ..................................................................................... 1 060062-015 .............................. Screw ...................................................................................................... 2 130147 ..................................... Bracket Trucks (with Data Terminal) ........................................................ 1 050003-014 .............................. Nut (with Data Terminal) .......................................................................... 4
not illustrated 813071 ..................................... Harness .................................................................................................. 1 061002-011 .............................. Clamp, Harness ...................................................................................... 2 050006-040 .............................. Screw ...................................................................................................... 2 050008-060 .............................. Nut .......................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.10-2232
103
LIGHT REAR
MP-2232-059 MP-4.10-2232
M1.0-0000-000104 104
MP-SC3200-GB 10/03 • Printed in U.S.A.
LIGHT REAR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 127908 ..................................... Taillight Bracket ....................................................................................... 1 2 ..................... 121900 ..................................... Bracket ................................................................................................... 1 050006-051 .............................. Screw ...................................................................................................... 1 050025-010 .............................. Carriage Bolt ........................................................................................... 2 050008-030 .............................. Nut .......................................................................................................... 3 3 ..................... 127910-001 .............................. Taillight Cover (Trucks W/Taillights only) ................................................. 1 127911 ..................................... Taillight Cover (Trucks W/Taillights & Strobe Light shown) ...................... 1 127906 ..................................... Strobe Cover (Trucks Equipped W/Only A Strobe Light) ........................ 1 060102-001 .............................. U-Nut ...................................................................................................... 2 060063-016 .............................. Screw ...................................................................................................... 2 4 ..................... 126768 ..................................... Distribution Board ................................................................................... 1 060013-025 .............................. Screw ...................................................................................................... 4 5 ..................... 061021-002 .............................. Snap Bushing .......................................................................................... 1 6 ..................... 127843 ..................................... Spacer .................................................................................................... 1 7 ..................... 127651-001 .............................. Strobe Light Assembly Amber LGT4 (includes Bulb & Lens) .................. 1 113620 ..................................... Blackout Lens ......................................................................................... 1 060061-004 .............................. Screw ...................................................................................................... 2 060061-005 .............................. Screw (Trucks W/Strobe Light only) ........................................................ 2 060030-044 .............................. Flatwasher .............................................................................................. 2 060059-019 .............................. Nut .......................................................................................................... 2 8 ..................... 117998 ..................................... Taillight Assembly ..................................................................................... 2 118322 ..................................... Bulb Backup (48V - 0,7A) ....................................................................... 2 117994 ..................................... Bulb Backup (48V - 0,25A) ..................................................................... 4 060014-067 .............................. Screw ...................................................................................................... 4 060005-005 .............................. Lockwasher ............................................................................................ 4 9 ..................... 124017 ..................................... Rear Light Cover ..................................................................................... 1 060102-002 .............................. U-Nut ...................................................................................................... 2 050005-010 .............................. Screw ...................................................................................................... 2 10 .................... 121899 ..................................... Angle Bracket ......................................................................................... 1 050006-024 .............................. Screw ...................................................................................................... 2 050008-015 .............................. Nut .......................................................................................................... 2 11 .................... 131299 ..................................... Light Bracket ........................................................................................... 1 060063-004 .............................. Screw ...................................................................................................... 1 107726 ..................................... Rubber Spacer ........................................................................................ 1 060030-119 .............................. Flatwasher .............................................................................................. 1 050008-060 .............................. Nut .......................................................................................................... 1 12 .................... 813059 ..................................... Worklight Assembly ................................................................................ 1 794084 ..................................... Bulb ......................................................................................................... 1 050006-040 .............................. Screw ...................................................................................................... 1 050008-060 .............................. Nut .......................................................................................................... 1
not illustrated 062520 ..................................... Diode ....................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.10-2232
105
COOLING SYSTEM
8 7 1
3 6 4
3 4
2
5
MP-2232-049 MP-4.14-2232
M1.0-0000-000106 106
MP-SC3200-GB 10/03 • Printed in U.S.A.
COOLING SYSTEM INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 810075 ..................................... Bracket ................................................................................................... 1 2 ..................... 794865-001 .............................. Fan .......................................................................................................... 1 3 ..................... 060064-007 .............................. Screw ...................................................................................................... 7 4 ..................... 060059-014 .............................. Nut .......................................................................................................... 7 5 ..................... 810351 ..................................... Duct Fan ................................................................................................. 1 6 ..................... 050006-049 .............................. Screw ...................................................................................................... 1 7 ..................... 810076 ..................................... Pillar ........................................................................................................ 1 8 ..................... 050009-026 .............................. Washer ................................................................................................... 1
not illustrated 794878 ..................................... Harness .................................................................................................. 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-4.14-2232
107
Page intentionally left blank
Printed in U.S.A.
M1.0-0000-000108 108
SECTION 5
Printed in U.S.A.
109
BRAKE PEDAL
10 1 3 4
9
2
5
8 8 11
16
6 7
12
6 13 14 17
15 19 20 21
18
22
MP-2232-014 MP-5.5-2232
M1.0-0000-000110 110
MP-SC3200-GB 10/03 • Printed in U.S.A.
BRAKE PEDAL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 050006-002 .............................. Screw ...................................................................................................... 2 2 ..................... 130774 ..................................... Switch ..................................................................................................... 1 803310 ..................................... Actuator Roller Arm ................................................................................. 1 793288 ..................................... Clip .......................................................................................................... 1 050003-013 .............................. Screw ...................................................................................................... 1 050008-008 .............................. Nut .......................................................................................................... 1 3 ..................... 050009-001 .............................. Washer ................................................................................................... 2 4 ..................... 060059-014 .............................. Nut .......................................................................................................... 2 5 ..................... 124905 ..................................... Pin ........................................................................................................... 1 050006-023 .............................. Screw ...................................................................................................... 1 6 ..................... 124883 ..................................... Bracket ................................................................................................... 1 05007-001 ................................ Screw ...................................................................................................... 4 050073-004 .............................. Spring Nut ............................................................................................... 4 7 ..................... 050008-030 .............................. Nut .......................................................................................................... 4 8 ..................... 124885-001 .............................. Bushing ................................................................................................... 2 9 ..................... 054011-006 .............................. Grease Nipple ......................................................................................... 1 053002-001 .............................. Grease .................................................................................................... AR 10 .................... 124487 ..................................... Brake Pedal ............................................................................................. 1 11 .................... 124884 ..................................... Spring ..................................................................................................... 1 12 .................... 124880-001 .............................. Fork End ................................................................................................. 1 13 .................... 050008-030 .............................. Nut .......................................................................................................... 1 14 .................... 126770 ..................................... Tie Rod ................................................................................................... 1 126770 ..................................... Tie Rod (for high Battery) ........................................................................ 1 15 .................... 124874 ..................................... Slider ....................................................................................................... 1 16 .................... 124877 ..................................... Spring Pin ............................................................................................... 1 17 .................... 124878 ..................................... Spring Pin ............................................................................................... 1 18 .................... 124880-002 .............................. Fork End ................................................................................................. 1 19 .................... 050001-012 .............................. Split Cotter .............................................................................................. 2 20 .................... 050009-026 .............................. Washer ................................................................................................... 2 21 .................... 124832 ..................................... Plate Connecting ..................................................................................... 1 22 .................... 124928 ..................................... Brace ...................................................................................................... 1 050067-035 .............................. Screw ...................................................................................................... 2
not illustrated 131129-001 .............................. Resistor Plate (Freezer/Corrosion) ......................................................... 1 130775-001 .............................. Heater Resistor (Freezer/Corrosion) ...................................................... 1 050004-042 .............................. Screw (Freezer/Corrosion) ..................................................................... 2 060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-5.5-2232
111
BRAKE Brake Right Hand 1
A
2 3 4 5 6 7 8 9
B
4 10
10 22
A
21 19
19 24
18
20
16 21
11 12
23
13
14 16
17
Brake Left Hand 16 16
17
21
15
20 17 17
C
10
24 19
22 11
21
4 9
14 23 D 13
17
15
17
B
18
8 7
17
6 12
5 4
10
3 2 1 C
D
MP-2232-015 MP-5.6-2232
M1.0-0000-000112 112
MP-SC3200-GB 10/03 • Printed in U.S.A.
BRAKE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 794207-001 .............................. Baseplate (right Hand) ............................................................................ 1 794207-002 .............................. Baseplate (left Hand) .............................................................................. 1 2 ..................... 050005-023 .............................. Screw ...................................................................................................... 12 053050-019 .............................. Adhesive ................................................................................................. AR 794195-003 .............................. Washer ................................................................................................... 12 3 ..................... 124773 ..................................... Spacer .................................................................................................... 2 4 ..................... 792776 ..................................... Plate Friction ........................................................................................... 4 5 ..................... 126771 ..................................... Pillar ........................................................................................................ 8 6 ..................... 124792 ..................................... Spring ..................................................................................................... 8 7 ..................... 124776 ..................................... Disc Brake .............................................................................................. 2 8 ..................... 124775 ..................................... Hub ......................................................................................................... 2 9 ..................... 113915 ..................................... Spring ..................................................................................................... 2 10 .................... 050008-034 .............................. Nut .......................................................................................................... 10 050009-026 .............................. Washer ................................................................................................... 10 11 .................... 050000-054 .............................. Pin ........................................................................................................... 4 12 .................... 124771 ..................................... Spacer .................................................................................................... 2 13 .................... 124772 ..................................... Retaining Plate ........................................................................................ 2 14 .................... 050006-050 .............................. Screw ...................................................................................................... 2 15 .................... 124781 ..................................... Clamp Plate ............................................................................................. 2 16 .................... 124774 ..................................... Pin ........................................................................................................... 4 17 .................... 060100-003 .............................. Splint ....................................................................................................... 4 050009-026 .............................. Washer ................................................................................................... 4 18 .................... 126774 ..................................... Lever Brake Connecting (right Hand) .................................................... 1 126775 ..................................... Lever Brake Connecting (left Hand) ........................................................ 1 19 .................... 050008-030 .............................. Nut .......................................................................................................... 6 20 .................... 124796 ..................................... Tie Rod ................................................................................................... 2 21 .................... 124795 ..................................... Rod End .................................................................................................. 4 22 .................... 065007-095 .............................. Bushing ................................................................................................... 2 23 .................... 127102 ..................................... Washer ................................................................................................... 2 24 .................... 050000-067 .............................. Pin ........................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-5.6-2232
113
PARKING BRAKE
1
23 HBS 4
20
2
22
21 3
7
8
5
1 11 9
12
7
13
14
18 8
17
10
15 11
19 6
15
15
16
MP-2232-013 MP-5.7-2232
M1.0-0000-000114 114
MP-SC3200-GB 10/03 • Printed in U.S.A.
PARKING BRAKE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 808755 ..................................... Bracket ................................................................................................... 1 050006-015 .............................. Screw ...................................................................................................... 2 050008-008 .............................. Nut .......................................................................................................... 2 2 ..................... 130717 ..................................... Plate ........................................................................................................ 1 3 ..................... 130774 ..................................... Switch ..................................................................................................... 1 793288 ..................................... Clip .......................................................................................................... 1 050003-013 .............................. Screw ...................................................................................................... 1 050008-008 .............................. Nut .......................................................................................................... 1 4 ..................... 803310 ..................................... Actuator Roller Arm ................................................................................. 1 5 ..................... 060064-002 .............................. Screw ...................................................................................................... 2 6 ..................... 124505 ..................................... Pawl ........................................................................................................ 1 060009-002 .............................. Ring Retaining ........................................................................................ 1 7 ..................... 124332 ..................................... Ratchet ................................................................................................... 1 050003-060 .............................. Screw ...................................................................................................... 2 060059-001 .............................. Nut .......................................................................................................... 2 8 ..................... 124343 ..................................... Handle .................................................................................................... 1 9 ..................... 124750 ..................................... Spring ..................................................................................................... 1 10 .................... 124459 ..................................... Lever Release ......................................................................................... 1 11 .................... 128502 ..................................... Spring ..................................................................................................... 1 12 .................... 065007-074 .............................. Bushing ................................................................................................... 2 13 .................... 060030-124 .............................. Washer ................................................................................................... 2 14 .................... 060009-008 .............................. Ring Retaining ........................................................................................ 1 15 .................... 128563 ..................................... Cable (see Section 5.5) .......................................................................... 1 128563-002 .............................. Cable (for high Battery/see Section 5.5) ................................................. 1 16 .................... 124334 ..................................... Spring ..................................................................................................... 1 17 .................... 128398 ..................................... Pin Clevis ................................................................................................ 1 18 .................... 060038-006 .............................. Split Cotter .............................................................................................. 1 19 .................... 128112 ..................................... Bracket ................................................................................................... 1 20 .................... 131128 ..................................... Bracket (Freezer/Corrosion) ................................................................... 1 21 .................... 050004-042 .............................. Screw (Freezer/Corrosion) ..................................................................... 2 22 .................... 130775-002 .............................. Heater Resistor (Freezer/Corrosion) ...................................................... 1 793288 ..................................... Clip (Freezer/Corrosion) ......................................................................... 1 050003-013 .............................. Screw (Freezer/Corrosion) ..................................................................... 1 050008-008 .............................. Nut (Freezer/Corrosion) .......................................................................... 1 23 .................... 060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-5.7-2232
115
Page intentionally left blank
Printed in U.S.A.
M1.0-0000-000116 116
SECTION 6
Printed in U.S.A.
117
STEER WHEEL Super Elastic
Cushion
1
1
2
3 2 3
Pneumatic 1
2
3
4 7 5
6
MP-2232-068 MP-6.4-2232
M1.0-0000-000118 118
MP-SC3200-GB 10/03 • Printed in U.S.A.
STEER WHEEL INDEX
PART NUMBER
PART NAME
792533-001
Steer Wheel (Super Elastic)
NUMBER REQUIRED
1 ..................... 792005 ..................................... Wheel ...................................................................................................... 2 2 ..................... 792530 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792533-004
Steer Wheel (Super Elastic/non Marking)
1 ..................... 792005 ..................................... Wheel ...................................................................................................... 2 2 ..................... 793643 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
131789
Steer Wheel (Cushion)
1 ..................... 124302 ..................................... Wheel ...................................................................................................... 2 2 ..................... 793229-003 .............................. Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
792522
Steer Wheel (Pneumatic)
1 ..................... 792005 ..................................... Wheel ...................................................................................................... 2 2 ..................... 792525 ..................................... Flap ......................................................................................................... 2 3 ..................... 792523 ..................................... Tyre ......................................................................................................... 2 4 ..................... 792524 ..................................... Tube & Valve ........................................................................................... 2 5 ..................... 793667 ..................................... Seating Ring ............................................................................................ 2 6 ..................... 793668 ..................................... Locking Ring ........................................................................................... 2 7 ..................... 060105-001 .............................. Nut .......................................................................................................... 10
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-6.4-2232
119
STEER AXLE
MP-2232-006 MP-6.6-2232
M1.0-0000-000120 120
MP-SC3200-GB 10/03 • Printed in U.S.A.
STEER AXLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 792104 ..................................... Steering Drive (without 36 & 37) ............................................................. 1 1 ........................... 794085-001 .............................. Nut ..................................................................................................... 1 2 ........................... 794086-001 .............................. Washer .............................................................................................. 1 3 ........................... 050009-050 .............................. Washer .............................................................................................. 1 4 ........................... 794086-002 .............................. Washer .............................................................................................. 1 5 ........................... 794087-001 .............................. Bearing, Tapered Roller ..................................................................... 1 6 ........................... 050009-051 .............................. Washer .............................................................................................. 2 7 ........................... 794088 ..................................... Retaining Ring ................................................................................... 1 8 ........................... 794089-001 .............................. Seal ................................................................................................... 1 9 ........................... 794090 ..................................... Housing ............................................................................................. 1 10 .......................... 794018 ..................................... Screw ................................................................................................ 1 11 .......................... 050011-018 .............................. Seal ................................................................................................... 1 12 .......................... 794092 ..................................... Guide Ring ........................................................................................ 4 13 .......................... 794093 ..................................... Piston ................................................................................................ 2 14 .......................... 794089-002 .............................. Seal ................................................................................................... 2 15 .......................... 794094 ..................................... Bushing ............................................................................................. 2 16 .......................... 054002-032 .............................. O-Ring ............................................................................................... 2 17 .......................... 794095 ..................................... Cylinder ............................................................................................. 2 794102 ..................................... Loctite ............................................................................................... AR 18 .......................... 794096 ..................................... Filler Cap ........................................................................................... 2 19 .......................... 050000-074 .............................. Pin ..................................................................................................... 1 20 .......................... 794089-003 .............................. Seal ................................................................................................... 1 21 .......................... 794097 ..................................... Ring ................................................................................................... 1 22 .......................... 794086-003 .............................. Washer .............................................................................................. 1 23 .......................... 794087-002 .............................. Bearing, Tapered Roller ..................................................................... 1 24 .......................... 794098 ..................................... Pinion ................................................................................................ 1 25 .......................... 794099 ..................................... Axle ................................................................................................... 1 26 .......................... 794091 ..................................... Screw ................................................................................................ 4 27 .......................... 794097-002 .............................. Ring ................................................................................................... 2 28 .......................... 055056-003 .............................. Bearing, Tapered Roller ..................................................................... 4 29 .......................... 794100 ..................................... Wheel Flange .................................................................................... 2 30 .......................... 794086-004 .............................. Washer .............................................................................................. 2 31 .......................... 050001-045 .............................. Pin ..................................................................................................... 2 32 .......................... 794085-002 .............................. Nut ..................................................................................................... 2 33 .......................... 794023 ..................................... Cap .................................................................................................... 2 34 .......................... 794052 ..................................... Stud Wheel ........................................................................................ 10 35 .......................... 794101 ..................................... Tooth Rod .......................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-6.6-2232
121
STEER AXLE/POTENTIOMETER
7
11
2
6
10
5
1 12
3 4
9
8
13
MP-2232-007 MP-6.6-2232
M1.0-0000-000122 122
MP-SC3200-GB 10/03 • Printed in U.S.A.
STEER AXLE/POTENTIOMETER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 808754 ..................................... Plate ........................................................................................................ 1 2 ..................... 130770 ..................................... Potentiometer .......................................................................................... 1 3 ..................... 794373 ..................................... Lever ....................................................................................................... 1 4 ..................... 050006-023 .............................. Screw ...................................................................................................... 1 5 ..................... 793288 ..................................... Clip .......................................................................................................... AR 6 ..................... 050003-013 .............................. Screw ...................................................................................................... AR 7 ..................... 050067-012 .............................. Screw ...................................................................................................... 2 8 ..................... 130775-001 .............................. Heater Resistor (only for Freezer/Corrosion) .......................................... 1 9 ..................... 060059-018 .............................. Nut (only for Freezer/Corrosion .............................................................. 2 10 .................... 050004-042 .............................. Screw (only for Freezer/Corrosion) ......................................................... 2 11 .................... 794577 ..................................... Cover (only for Freezer/Corrosion) ......................................................... 1 12 .................... 050067-058 .............................. Screw ...................................................................................................... 2 13 .................... 050068-006 .............................. Nut .......................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-6.6-2232
123
STEERING COLUMN Part 1 - 3
9 5 7 6 8 4 2
5
3 1
16 14 12 15 13 11 31
10
22
32
27
21
30 29 19 20
18
17
28
26 25
23 24
MP-2232-009 MP-6.7-2232
M1.0-0000-000124 124
MP-SC3200-GB 10/03 • Printed in U.S.A.
STEERING COLUMN INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 124726 ..................................... Steering Wheel ........................................................................................ 1 2 ..................... 060021-099 .............................. Nut (Torque to 36 Nm) ............................................................................. 1 065005-003 .............................. Anti-Seize Compound ............................................................................. AR 3 ..................... 122041 ..................................... Spring ..................................................................................................... 3 4 ..................... 121976 ..................................... Contact Bottom (HNS) ............................................................................ 1 5 ..................... 060032-012 .............................. Screw ...................................................................................................... 7 6 ..................... 121975 ..................................... Contact Top (HNS) .................................................................................. 1 7 ..................... 060030-045 .............................. Flatwasher .............................................................................................. 3 8 ..................... 050004-025 .............................. Screw ...................................................................................................... 1 9 ..................... 129718 ..................................... Button Horn ............................................................................................. 1 10 .................... 060016-088 .............................. Screw ...................................................................................................... 1 11 .................... 123680 ..................................... Shaft ........................................................................................................ 1 12 .................... 060000-002 .............................. Roll Pin ................................................................................................... 1 13 .................... 060009-133 .............................. Retaining Ring ........................................................................................ 1 14 .................... 114279-001 .............................. Bearing Sleeve ....................................................................................... 1 15 .................... 060009-146 .............................. Retaining Ring ........................................................................................ 1 16 .................... 119531 ..................................... Knob ........................................................................................................ 1 17 .................... 125090-002 .............................. Spring Locking Gas ................................................................................ 1 18 .................... 124504 ..................................... Head Release ......................................................................................... 1 19 .................... 050000-070 .............................. Pin Roll ................................................................................................... 1 20 .................... 060009-002 .............................. Ring Retaining ........................................................................................ 1 21 .................... 129719 ..................................... Lever Release ......................................................................................... 1 22 .................... 810209 ..................................... Loom (Steering Column) ......................................................................... 1 23 .................... 793288 ..................................... Clip (Loom Steering Column) .................................................................. 1 24 .................... 050003-013 .............................. Screw ...................................................................................................... 1 25 .................... 050008-008 .............................. Nut .......................................................................................................... 2 26 .................... 808977 ..................................... Bracket ................................................................................................... 1 27 .................... 130778 ..................................... Switch Key (includes Key & Ring) .......................................................... 1 107151-002 .............................. Key .................................................................................................... 1 107763 ..................................... Ring ................................................................................................... 1 28 .................... 05004-021 ................................ Screw ...................................................................................................... 2 29 .................... 793288 ..................................... Clip .......................................................................................................... 1 30 .................... 060061-008 .............................. Screw ...................................................................................................... 1 31 ....................................................................... Direction Control (see Sektion 5.6) ......................................................... 1 32 .................... 060061-006 .............................. Screw ...................................................................................................... 4
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-6.7-2232
125
STEERING COLUMN Part 2 - 3
23 22
18 19
21 16
20 15 24 14 17 1
9 7 8
2 3 4 1
5
7 25
13
26
12
6
25 25 11 25
25 10
26
MP-2232-010 MP-6.7-2232
M1.0-0000-000126 126
MP-SC3200-GB 10/03 • Printed in U.S.A.
STEERING COLUMN INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 050005-032 .............................. Screw ...................................................................................................... 3 2 ..................... 050008-030 .............................. Nut .......................................................................................................... 1 3 ..................... 050005-068 .............................. Screw ...................................................................................................... 1 4 ..................... 808930 ..................................... Gear ........................................................................................................ 1 5 ..................... 050000-002 .............................. Roll Pin ................................................................................................... 1 6 ..................... 808929 ..................................... Steer Valve Unit ...................................................................................... 1 7 ..................... 064352-001 .............................. Seal Ring ................................................................................................ 2 8 ..................... 808785 ..................................... Pipe ......................................................................................................... 1 9 ..................... 064354-001 .............................. Banjo Bolt ................................................................................................ 1 10 .................... 808786 ..................................... Pipe ......................................................................................................... 1 11 .................... 808784 ..................................... Pipe ......................................................................................................... 1 12 .................... 808788 ..................................... Pipe ......................................................................................................... 1 13 .................... 808787 ..................................... Pipe ......................................................................................................... 1 14 .................... 808931 ..................................... Bracket ................................................................................................... 1 15 .................... 060065-007 .............................. Screw ...................................................................................................... 2 16 .................... 126699 ..................................... Encoder .................................................................................................. 1 17 .................... 792814 ..................................... Gear Spur ............................................................................................... 1 061001-007 .............................. Adhesive ................................................................................................. AR 18 .................... 050003-011 .............................. Screw ...................................................................................................... 1 19 .................... 793288 ..................................... Clip .......................................................................................................... 1 20 .................... 050008-008 .............................. Nut .......................................................................................................... 1 21 .................... 808120 ..................................... Steer Encoder Module ............................................................................ 1 22 .................... 050009-001 .............................. Washer ................................................................................................... 2 23 .................... 060064-005 .............................. Screw ...................................................................................................... 2 24 .................... 060059-014 .............................. Nut .......................................................................................................... 2 25 .................... 064352-002 .............................. Seal Ring ................................................................................................ 8 26 .................... 064354-002 .............................. Banjo Bolt ................................................................................................ 4
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-6.7-2232
127
STEERING COLUMN Part 3 - 3
MP-2232-008 MP-6.7-2232
M1.0-0000-000128 128
MP-SC3200-GB 10/03 • Printed in U.S.A.
STEERING COLUMN INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 131015 ..................................... Steering Column Assembly ..................................................................... 1 1 ........................... 060009-037 .............................. Retaining Ring ................................................................................... 1 2 ........................... 121978 ..................................... Brush Assembly ................................................................................ 2 050004-019 .............................. Screw ................................................................................................ 2 3 ........................... 121970 ..................................... Brush Holder ..................................................................................... 1 050004-021 .............................. Screw ................................................................................................ 2 4 ........................... 124670 ..................................... Contact Ring (Red/White) ................................................................. 1 124671 ..................................... Contact Ring (Red) ........................................................................... 1 060035-002 .............................. Mechanical Tape ................................................................................ AR 5 ........................... 127442 ..................................... Insulator ............................................................................................ 2 6 ........................... 121979 ..................................... Plastic Rivet ...................................................................................... 2 7 ........................... 121963 ..................................... Shaft Assembly ................................................................................. 1 061021-004 .............................. Snap Bushing .................................................................................... 2 8 ........................... 064019-039 .............................. O-Ring ............................................................................................... 1 9 ........................... 131024 ..................................... Tube Assembly .................................................................................. 1 10 .......................... 060000-035 .............................. Roll Pin .............................................................................................. 1 11 .......................... 121951 ..................................... Pin ..................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-6.7-2232
129
Page intentionally left blank
Printed in U.S.A.
M1.0-0000-000130 130
SECTION 7
Printed in U.S.A.
131
TT MAST
31 A 34 32
35 36 37
42 40 41 35
38 39
36
43
33
68
69
44 53
50 52
12 14
51 13
49
9
46
70
48
71 A 30
9 19
9 18
4 5 6 7 8
18
18
30
20 21 22
59 61
18 12 13
63
17
10 1
62 60
2
15 18
64
9
45 47 46
18
3
57
58
67
A
54
66 14
55
65 9
67
16
56 21
22 9
17
29
9 18
18 28 25
26
11
9
27 24 24
29
23
28 25
26
27 MP-2232-028
MP-7.5-2232
M1.0-0000-000132 132
MP-SC3200-GB 10/03 • Printed in U.S.A.
TT MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 124139-xxx .............................. 1st Stage Mast (see Table) ...................................................................... 1 080573 ..................................... Grease .................................................................................................... AR 2 ..................... 130927-xxx .............................. 2nd Stage Mast (see Table) ...................................................................... 1 080573 ..................................... Grease .................................................................................................... AR 3 ..................... 130929-xxx .............................. 3rd Stage Mast (see Table) ...................................................................... 1 080573 ..................................... Grease .................................................................................................... AR 4 ..................... 129252 ..................................... Block Stop .............................................................................................. 2 5 ..................... 074481-001 .............................. Shim Stop ............................................................................................... 2 6 ..................... 092746-001 .............................. Bracket ................................................................................................... 2 7 ..................... 092747-001 .............................. Poly Stop ................................................................................................. 2 8 ..................... 060062-005 .............................. Screw ...................................................................................................... 2 061004-004 .............................. Adhesive ................................................................................................. AR 9 ..................... 124321-010 .............................. Roller Column ......................................................................................... 8 060030-085 .............................. Washer ................................................................................................... AR 10 ....................................................................... Lift Cylinder (see Section 8.3) ................................................................. 1 11 ....................................................................... Lift Cylinder (see Section 8.3) ................................................................. 1 12 .................... 076470-025 .............................. Pin Clevis ................................................................................................ 2 13 .................... 060030-191 .............................. Washer ................................................................................................... 2 14 .................... 060038-017 .............................. Pin Cotter ................................................................................................ 2 15 .................... 124274 ..................................... Bracket (1 Accessory) ............................................................................ 1 124272 ..................................... Bracket (2 Accessory) ............................................................................ 1 127083 ..................................... Bracket (2 Accessory & Mast Wiring) ..................................................... 1 16 .................... 124273 ..................................... Bracket (1 Accessory) ............................................................................ 1 124271 ..................................... Bracket (2 Accessory) ............................................................................ 1 17 .................... 124214 ..................................... Bracket ................................................................................................... 2 18 .................... 060016-033 .............................. Screw ...................................................................................................... 4 060005-008 .............................. Washer ................................................................................................... 4 060021-009 .............................. Nut .......................................................................................................... 4 19 .................... 130994-001 .............................. Chain Anchor .......................................................................................... 2 20 .................... 073991-xxx .............................. Chain (see Table) .................................................................................... 2 21 .................... 119217 ..................................... Pin ........................................................................................................... 4 22 .................... 060000-055 .............................. Pin Roll ................................................................................................... 4 23 .................... 060009-011 .............................. Ring Retaining ........................................................................................ 2 24 .................... 060030-231 .............................. Washer ................................................................................................... AR 25 .................... 124287 ..................................... Mast Pivot Block ..................................................................................... 2 26 .................... 065012-009 .............................. Bearing ................................................................................................... 2 27 .................... 060009-035 .............................. Retaining Ring ........................................................................................ 2 28 .................... 076048-001 .............................. Grease Nipple ......................................................................................... 2 29 .................... 060099-002 .............................. Screw ...................................................................................................... 4 30 .................... 060015-015 .............................. Screw ...................................................................................................... 2 060042-006 .............................. Nut .......................................................................................................... 2 31 .................... 124247-001 .............................. Pulley Assembly (1 Accessory/included 32 - 41 & 43 - 45) .................... 1 124247-002 .............................. Pulley Assembly (2 Accessory/included 32 - 41 & 43 - 45) .................... 1 124247-502 .............................. Pulley Assy (2 Accy & Mast Wiring/included 32 - 41 & 43 - 45 & 68 - 71)1 32 .......................... 124233 ..................................... Bracket .............................................................................................. 1 33 .......................... 060017-086 .............................. Screw ................................................................................................ 1 061004-019 .............................. Adhesive ........................................................................................... AR 34 .......................... 103349 ..................................... Pulley ................................................................................................ AR 35 .......................... 103350 ..................................... Shaft (1 Accessory) .......................................................................... 6 124235-001 .............................. Shaft (2 Accessory) .......................................................................... 6 36 .......................... 060030-183 .............................. Washer .............................................................................................. 6 37 .......................... 060009-121 .............................. Retaining Ring ................................................................................... 6 38 .......................... 124234 ..................................... Cover ................................................................................................ 1 127078 ..................................... Cover (Mast Wiring) .......................................................................... 1 39 .......................... 060017-032 .............................. Screw (1 Accessory) ........................................................................ 1 060017-055 .............................. Screw (2 Accessory) ........................................................................ 1 060005-009 .............................. Washer .............................................................................................. 1 40 .......................... 103418-008 .............................. Spacer (1 Accessory) ....................................................................... 1 103418-044 .............................. Spacer (2 Accessory) ....................................................................... 1 41 .......................... 107692-001 .............................. Roller ................................................................................................. AR Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-7.5-2232
133
TT MAST
31 A 34 32
35 36 37
42 40 41 35
38 39
36
43
33
68
69
44 53
50 52
12 14
51 13
49
9
46
70
48
71 A 30
9 19
9 18
4 5 6 7 8
18
18
30
20 21 22
59 61
18 12 13
63
17
10 1
62 60
2
15 18
64
9
45 47 46
18
3
57
58
67
A
54
66 14
55
65 9
67
16
56 21
22 9
17
29
9 18
18 28 25
26
11
9
27 24 24
29
23
28 25
26
27 MP-2232-028
MP-7.5-2232
M1.0-0000-000134 134
MP-SC3200-GB 10/03 • Printed in U.S.A.
TT MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
42 .................... 060017-014 .............................. Screw ...................................................................................................... 1 060005-009 .............................. Washer ................................................................................................... 1 43 .......................... 060030-041 .............................. Washer .............................................................................................. 1 44 .......................... 105967 ..................................... Pulley ................................................................................................ AR 45 .......................... 060045-031 .............................. Screw (1 Accessory) ........................................................................ 1 060045-032 .............................. Screw (2 Accessory) ........................................................................ 1 061004-019 .............................. Adhesive ........................................................................................... AR 060030-189 .............................. Washer .............................................................................................. 1 46 .......................... 060009-062 .............................. Retaining Ring ................................................................................... 4 47 .......................... 065081-045 .............................. Bearing Ball ....................................................................................... 2 48 .................... 124223-001 .............................. Pulley Assembly (included 46 & 47) ....................................................... 2 124224-001 .............................. Pulley ................................................................................................ 2 49 .................... 060009-043 .............................. Retaining Ring ........................................................................................ 2 50 .................... 127658 ..................................... Pulley ...................................................................................................... 1 51 .................... 121624-004 .............................. Shaft ........................................................................................................ 1 52 .................... 060030-078 .............................. Washer ................................................................................................... 1 060005-009 .............................. Washer ................................................................................................... 1 53 .................... 060017-055 .............................. Screw ...................................................................................................... 1 061004-004 .............................. Adhesive ................................................................................................. AR 54 ....................................................................... Free Lift Cylinder (see Section (8.3) ........................................................ 1 55 .................... 079933 ..................................... Button Rest ............................................................................................. 1 56 .................... 060017-054 .............................. Screw ...................................................................................................... 2 061004-004 .............................. Adhesive ................................................................................................. AR 57 .................... 124219 ..................................... Clamp ...................................................................................................... 1 58 .................... 060042-018 .............................. Nut .......................................................................................................... 2 59 .................... 131037-001 .............................. Chain Anchor .......................................................................................... 1 60 .................... 113303 ..................................... Pin ........................................................................................................... 1 61 .................... 060000-045 .............................. Roll Pin ................................................................................................... 2 62 .................... 089260-xxx .............................. Chain (see Table) .................................................................................... 1 63 .................... 060021-102 .............................. Nut .......................................................................................................... 2 64 ....................................................................... Yoke Assembly (see Section 7.11) ......................................................... 1 65 .................... 060021-101 .............................. Nut .......................................................................................................... 4 66 .................... 060117-001 .............................. Screw ...................................................................................................... 4 061004-006 .............................. Adhesive ................................................................................................. AR 67 .................... 060038-003 .............................. Pin Cotter ................................................................................................ 3 68 .......................... 060030-067 .............................. Washer .............................................................................................. 1 69 .......................... 127080-002 .............................. Shaft .................................................................................................. 1 70 .......................... 079332 ..................................... Pulley Assembly ............................................................................... 1 079331 ...................................... Pulley ........................................................................................... 1 065081-038 ............................... Bearing Ball ................................................................................. 1 71 .......................... 060009-005 .............................. Retaining Ring ................................................................................... 1
not illustrated 130906 ..................................... Guide Hose (on Free Lift Cylinder) ......................................................... 1 060063-011 .............................. Screw ...................................................................................................... AR 060059-001 .............................. Nut .......................................................................................................... AR 130919 ..................................... Retainer .................................................................................................. 1 061004-004 .............................. Adhesive ................................................................................................. AR
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-7.5-2232
135
TT MAST Collapsed Height
Lift Height
Position 1
Position 2
Position 3
Position 20
Position 62
1955 mm
4370 mm
124139-002
130927-002
130929-002
073991-044
089260-033
2110 mm
4825 mm
124139-003
130927-003
130929-003
073991-014
089260-031
2260 mm
5285 mm
124139-004
130927-004
130929-004
073991-045
089260-035
2415 mm
5740 mm
124139-005
130927-005
130929-005
073991-015
089260-077
2540 mm
6120 mm
124139-006
130927-006
130929-006
073991-038
089260-037
2667 mm
6375 mm
124139-007
130927-007
130929-007
073991-027
089260-040
2845 mm
6910 mm
124139-008
130927-008
130929-008
073991-031
089260-041
3035 mm
7495 mm
124139-009
130927-009
130929-009
073991-028
089260-079 Tab009gb
MP-7.5-2232
M1.0-0000-000136 136
MP-ESR4000-Rev.2-GB 05/02 • Printed in U.S.A.
Page intentionally left blank
Printed in U.S.A.
137
FORK CARRIAGE
4
3
1
5 6
2 7
8
MP-2232-027 MP-7.7-2232
M1.0-0000-000138 138
MP-SC3200-GB 10/03 • Printed in U.S.A.
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 130250-002 .............................. Fork Carriage .......................................................................................... 1 2 ..................... 060063-006 .............................. Screw ...................................................................................................... 1 3 ..................... 124018 ..................................... Bumper ................................................................................................... 2 4 ..................... 060017-050 .............................. Screw ...................................................................................................... 2 061004-004 .............................. Adhesive ................................................................................................. AR 5 ..................... 060030-006 .............................. Washer ................................................................................................... AR 6 ..................... 124321-010 .............................. Roller Colunm ......................................................................................... 4 7 ..................... 113303 ..................................... Chain Pin ................................................................................................ 1 8 ..................... 060000-045 .............................. Roll Pin ................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-7.7-2232
139
SIDESHIFT
MP-2232-004 MP-7.7-2232
M1.0-0000-000140 140
MP-SC3200-GB 10/03 • Printed in U.S.A.
SIDESHIFT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 129709-002 .............................. Sideshift 965 mm Class II (includes 1-10) .............................................. 1 1 ........................... 126900 ..................................... Upper Bearing ................................................................................... 2 2 ........................... 126841-001 .............................. Cylinder (see Section 8.7) ................................................................. 1 3 ........................... 094004 ..................................... Nut ..................................................................................................... 4 4 ........................... 126843 .................................... Lower Hook ...................................................................................... 2 5 ........................... 127758 .................................... Lower Bearing .................................................................................. 2 6 ........................... 116876 .................................... Flatwasher ........................................................................................ 4 7 ........................... 060020-019 ............................. Capscrew ......................................................................................... 4 8 .............................................................................. Faceplate .......................................................................................... 1 9 ........................... 060000-030 ............................. Roll Pin ............................................................................................. 2 10 ......................... 126844 .................................... Fork Stop .......................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-7.7-2232
141
FORK CARRIAGE Fork Carriage Hydraulics with One Accessory
9
8
9 5 6
6 5 8
6
5
Mast Hoses 7
6
5
3 3 5
1 2 4
2 MP-2232-060 MP-7.7-2232
M1.0-0000-000142 142
MP-SC3200-GB 10/03 • Printed in U.S.A.
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 130914-001 .............................. Bracket ................................................................................................... 1 2 ..................... 064326-006 .............................. Adaptor ................................................................................................... 2 3 ..................... 064325-006 .............................. Nut .......................................................................................................... 2 4 ..................... 060063-006 .............................. Screw ...................................................................................................... 2 5 ..................... 064019-101 .............................. O-Ring .................................................................................................... AR 6 ..................... 064308-001 .............................. Hose ....................................................................................................... 2 7 ..................... 064296-006 .............................. Adaptor ................................................................................................... 1 8 ..................... 064280-006 .............................. Adaptor ................................................................................................... 2 9 ..................... 064019-029 .............................. O-Ring .................................................................................................... AR
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-7.7-2232
143
FORK CARRIAGE Fork Carriage Hydraulics with One Accessory and Quick Disconnect A
17 21
15
B 16
16
14 A
12
12
5 17
20
9
19
11 11
B
13
18
9
10 21
10
9 5
9
18
8 5
5
Mast Hoses 7
6 3 3 5 1 2 4 5 2 MP-2232-061 MP-7.7-2232
M1.0-0000-000144 144
MP-SC3200-GB 10/03 • Printed in U.S.A.
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 130914-001 .............................. Bracket ................................................................................................... 1 2 ..................... 064326-006 .............................. Adaptor ................................................................................................... 2 3 ..................... 064325-006 .............................. Nut .......................................................................................................... 2 4 ..................... 060063-006 .............................. Screw ...................................................................................................... 2 5 ..................... 064019-101 .............................. O-Ring .................................................................................................... AR 6 ..................... 124825 ..................................... Tube ........................................................................................................ 1 7 ..................... 124826 ..................................... Tube ........................................................................................................ 1 8 ..................... 124821 ..................................... Accessory Manifold (see Section 2.10) .................................................. 1 9 ..................... 064019-029 .............................. O-Ring .................................................................................................... AR 10 .................... 064040-004 .............................. Connector ............................................................................................... 2 11 .................... 064333-003 .............................. Nipple ...................................................................................................... 2 12 .................... 064334-003 .............................. Coupler ................................................................................................... 2 13 .................... 064128-001 .............................. Cap ......................................................................................................... 2 14 .................... 064232-001 .............................. Plug Dust ................................................................................................ 2 15 .................... 064231-001 .............................. Cap Dust ................................................................................................. 2 16 .................... 064004-001 .............................. Connector ............................................................................................... 2 17 .................... 064255-319 .............................. Hose ....................................................................................................... 1 18 .................... 064280-006 .............................. Adaptor ................................................................................................... 2 19 .................... 060005-008 .............................. Washer ................................................................................................... 2 20 .................... 060016-088 .............................. Screw ...................................................................................................... 2 21 .................... 064255-320 .............................. Hose ....................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-7.7-2232
145
FORK CARRIAGE Fork Carriage Hydraulics with Two Accessory and Quick Disconnect
17
14
14
13
13
16
21 20
12
12
11
11
10
10
15
21 20 9
5 5
14
14
Mast Hoses
17
13
8
16 13
Mast Hoses 3
12
15
3
12
5
7
1 2 4
10 3
11
11
3
10
6 19
5 2
9 5
2 5
5
4
2 5 18
MP-2232-062 MP-7.7-2232
M1.0-0000-000146 146
MP-SC3200-GB 10/03 • Printed in U.S.A.
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 130914-001 .............................. Bracket ................................................................................................... 1 2 ..................... 064326-006 .............................. Adaptor ................................................................................................... AR 3 ..................... 064325-006 .............................. Nut .......................................................................................................... AR 4 ..................... 060063-006 .............................. Screw ...................................................................................................... 4 060063-006 .............................. Screw (integrat Sideshift) ........................................................................ 2 5 ..................... 064019-101 .............................. O-Ring .................................................................................................... AR 6 ..................... 130914-002 .............................. Bracket ................................................................................................... 1 131143-002 .............................. Bracket (integrat Sideshift) ..................................................................... 1 7 ..................... 124825 ..................................... Tube ........................................................................................................ 1 8 ..................... 124826 ..................................... Tube ........................................................................................................ 1 9 ..................... 124821 ..................................... Accessory Manifold (see Section 2.10) .................................................. 2 10 .................... 064019-029 .............................. O-Ring .................................................................................................... AR 11 .................... 064040-004 .............................. Connector ............................................................................................... 4 12 .................... 064333-003 .............................. Nipple ...................................................................................................... 4 13 .................... 064334-003 .............................. Coupler ................................................................................................... 4 14 .................... 064004-001 .............................. Connector ............................................................................................... 4 15 .................... 064128-001 .............................. Cap ......................................................................................................... 4 16 .................... 064232-001 .............................. Plug Dust ................................................................................................ 4 17 .................... 064231-001 .............................. Cap Dust ................................................................................................. 4 18 .................... 124823 ..................................... Tube ........................................................................................................ 1 131148 ..................................... Tube (integrat Sideshift) .......................................................................... 1 19 .................... 124824 ..................................... Tube ........................................................................................................ 1 131149 ..................................... Tube (integrat Sideshift) .......................................................................... 1 20 .................... 060005-008 .............................. Washer ................................................................................................... 4 21 .................... 060016-088 .............................. Screw ...................................................................................................... 4 060016-031 .............................. Screw (integrat Sideshift) ........................................................................ 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-7.7-2232
147
SIDESHIFT
21
Mast Hoses
23 22
27 27 14
15
26
25 9
21 8 24
13 12
5
10 11
6
7 20 4 19 17 16
18
1 2 3
MP-2232-030 MP-7.7-2232
M1.0-0000-000148 148
MP-SC3200-GB 10/03 • Printed in U.S.A.
SIDESHIFT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 794214 ..................................... Fork Carriage .......................................................................................... 1 2 ..................... 794198 ..................................... Washer ................................................................................................... 3 3 ..................... 794212 ..................................... Screw ...................................................................................................... 3 4 ..................... 808536 ..................................... Greasing Nipple ...................................................................................... 2 5 ..................... 794213 ..................................... Frame ...................................................................................................... 1 6 ..................... 124321-010 .............................. Column Roller ......................................................................................... 6 7 ..................... 060009-018 .............................. Ring Retaining ........................................................................................ 2 8 ..................... 124018 ..................................... Bumper ................................................................................................... 2 9 ..................... 060017-050 .............................. Screw ...................................................................................................... 2 10 .................... 808529-001 .............................. Sliding Piece ........................................................................................... 7 11 .................... 808522-001 .............................. Bushing ................................................................................................... 2 12 .................... 808523 ..................................... Groove Ring ............................................................................................ 2 13 .................... 808524 ..................................... Washer ................................................................................................... 2 14 .................... 808525 ..................................... Striper ..................................................................................................... 2 15 .................... 794072 ..................................... Piston Rod .............................................................................................. 2 16 .................... 794204 ..................................... Screw ...................................................................................................... 2 17 .................... 794203 ..................................... Holder ..................................................................................................... 2 18 .................... 794155 ..................................... Guide Roller ............................................................................................ 2 19 .................... 794166 ..................................... Nut .......................................................................................................... 4 20 .................... 794211 ..................................... Greasing Nipple ...................................................................................... 2 21 .................... 064280-006 .............................. Adaptor ................................................................................................... 2 22 .................... 131146 ..................................... Tube ........................................................................................................ 1 23 .................... 131147 ..................................... Tube ........................................................................................................ 1 24 .................... 064326-006 .............................. Adaptor ................................................................................................... 2 25 .................... 131143-001 .............................. Bracket ................................................................................................... 1 26 .................... 060063-006 .............................. Screw ...................................................................................................... 2 27 .................... 064325-006 .............................. Nut .......................................................................................................... 2 131142-001 .............................. Sideshift (included 1-5 & 10-20) .............................................................. 1 808541 ..................................... Seal Kit (included 12 & 14) ...................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-7.7-2232
149
FORK
MP-2232-002 MP-7.9-2232
M1.0-0000-000150 150
MP-SC3200-GB 10/03 • Printed in U.S.A.
FORK INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 103443 ..................................... Pin ........................................................................................................... 2 2 ..................... 104329 ..................................... Spring ..................................................................................................... 2 3 ..................... 075248 ..................................... Handle .................................................................................................... 2 4 ..................... 060000-061 .............................. Pin Roll ................................................................................................... 2
Fork (Capacity 1300kg & 1600kg) Par t Number
Fork Lenght
103653-001
760 mm
103653-002
915 mm
103653-003
1065 mm
103653-004
1220 mm
103653-005
1145 mm
103653-006
990 mm
103653-007
1370 mm
103653-008
1525 mm Tab001gb
Fork (Capacity 1800kg) Par t Number
Fork Lenght
103655-001
760 mm
103655-002
915 mm
103655-003
1065 mm
103655-004
1220 mm
103655-005
1145 mm
103655-006
990 mm
103655-007
1370 mm
103655-008
1525 mm Tab002gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-7.9-2232
151
LOAD BACKREST
OV DIM ERA EN LL SIO N
TO FO P OF RK
MP-2232-003 MP-7.10-2232
M1.0-0000-000152 152
MP-SC3200-GB 10/03 • Printed in U.S.A.
LOAD BACKREST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 060115-005 ............................ Screw ...................................................................................................... 4 2 ..................... 060089-011 .............................. Washer ................................................................................................... 4 3 ........................................................................ Load Backrest (see Table) ..................................................................... 1
Position 3
Overall Dimension
Dimension "A"
Dimension "B"
Dimension "C"
Dimension "D"
129970-042
990 x 1065 mm
340 mm
1005 mm
1065 mm
965 mm
129970-048
990 x 1220 mm
495 mm
1155 mm
1220 mm
965 mm Tab003gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-7.10-2232
153
YOKE
20 19
21 13 14 16 18 20
15
22
1 12
13 23
14
24
6
17
21
9
15
10
5 4
8 6
7 9
3
11
8 7
2
3 4 Free Lift Cylinder
MP-2232-026 MP-7.11-2232
M1.0-0000-000154 154
MP-SC3200-GB 10/03 • Printed in U.S.A.
YOKE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 124225-001 .............................. Yoke (included 1-6) ................................................................................. 1 124225-010 .............................. Yoke (included 1-6 & 13-18) .................................................................... 1 124225-020 .............................. Yoke (included 1-18) ............................................................................... 1 124225-520 .............................. Yoke (included 1-24) ............................................................................... 1 1 ........................... 124226 ..................................... Yoke .................................................................................................. 1 2 ........................... 103281 ..................................... Pulley (included 3) ............................................................................. 1 3 ................................. 065081-045 ............................... Bearing Ball ................................................................................. 2 4 ........................... 060030-129 .............................. Washer .............................................................................................. 2 5 ........................... 103352 ..................................... Shaft .................................................................................................. 1 6 ........................... 060009-100 .............................. Retaining Ring ................................................................................... 2 7 ........................... 060045-031 .............................. Screw ................................................................................................ 2 061004-019 .............................. Adhesive ........................................................................................... AR 8 ........................... 060030-189 .............................. Washer .............................................................................................. 2 9 ........................... 060030-041 .............................. Washer .............................................................................................. 2 10 .......................... 124264-001 .............................. Pulley ................................................................................................ 1 11 .......................... 105967 ..................................... Pulley ................................................................................................ 1 12 .......................... 060000-016 .............................. Roll Pin .............................................................................................. 1 13 .......................... 060045-031 .............................. Screw ................................................................................................ 2 061004-019 .............................. Adhesive ........................................................................................... AR 14 .......................... 060030-189 .............................. Washer .............................................................................................. 2 15 .......................... 060030-041 .............................. Washer .............................................................................................. 2 16 .......................... 124264-001 .............................. Pulley ................................................................................................ 1 17 .......................... 105967 ..................................... Pulley ................................................................................................ 1 18 .......................... 060000-016 .............................. Roll Pin .............................................................................................. 1 19 .......................... 127196 ..................................... Bracket .............................................................................................. 1 20 .......................... 060017-011 .............................. Screw ................................................................................................ 1 060005-009 .............................. Washer .............................................................................................. 1 060021-011 .............................. Nut ..................................................................................................... 1 21 .......................... 060030-067 .............................. Washer .............................................................................................. 2 22 .......................... 060009-005 .............................. Retaining Ring ................................................................................... 1 23 .......................... 127080-001 .............................. Shaft .................................................................................................. 1 061004-019 .............................. Adhesive ........................................................................................... AR 24 .......................... 079332 ..................................... Pulley Assembly ............................................................................... 1 079331 ...................................... Pulley ........................................................................................... 1 065081-038 ............................... Bearing Ball ................................................................................. 2 061004-027 ............................... Adhesive ...................................................................................... AR
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-7.11-2232
155
Page intentionally left blank
Printed in U.S.A.
M1.0-0000-000156 156
SECTION 8
Printed in U.S.A.
157
LIFT CYLINDER 13
15
12
1
11
14
10
12 13
13 1
12 14
11
11
14 10
10 15
15 8
7 1
2
3
5 4 6
7/8 9
2 3
9
4 6 5 6 2 3
4 6 5 6
MP-2232-024
MP-8.3-2232
M1.0-0000-000158 158
MP-SC3200-GB 10/03 • Printed in U.S.A.
LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 124173-xxx .............................. Lift Cylinder (right Hand/see Table) ......................................................... 1 124182-xxx .............................. Lift Cylinder (left Hand/see Table) ........................................................... 1 1 ........................... 128360-xxx .............................. Piston Rod (see Table) ...................................................................... 2 2 ........................... 091428 ..................................... Spring ................................................................................................ 2 3 ........................... 124179 ..................................... Piston ................................................................................................ 2 4 ........................... 060009-167 .............................. Ring Retaining ................................................................................... 2 5 ........................... 124201-001 .............................. Bushing ............................................................................................. 2 6 ........................... 060009-163 .............................. Ring Retaining ................................................................................... 4 7 ........................... 124174-xxx .............................. Cylinder Tube (right Hand/see Table) ................................................. 1 8 ........................... 124183-xxx .............................. Cylinder Tube (left Hand/see Table) ................................................... 1 9 ........................... 124251-001 .............................. Hose Brust Valve (right Hand) ........................................................... 1 10 .......................... 081161-023 .............................. Guide Ring ........................................................................................ 2 11 .......................... 064132-048 .............................. O-Ring ............................................................................................... 2 12 .......................... 124180 ..................................... Cylinder Cap ..................................................................................... 2 13 .......................... 064135-018 .............................. Wiper ................................................................................................. 2 14 .......................... 074240 ..................................... Seal ................................................................................................... 2 15 .......................... 060015-078 .............................. Bleed Screw ...................................................................................... 2
Collapsed Height
Lift Height
Position 0 right Hand
left Hand
Position 1
Position 7
Position 8
1955 mm
4370 mm
124173-002
124182-002
128360-002
124174-002
124183-002
2110 mm
4825 mm
124173-003
124182-003
128360-003
124174-003
124183-003
2260 mm
5285 mm
124173-004
124182-004
128360-004
124174-004
124183-004
2415 mm
5740 mm
124173-005
124182-005
128360-005
124174-005
124183-005
2540 mm
6120 mm
124173-006
124182-006
128360-006
124174-006
124183-006
2667 mm
6375 mm
124173-007
124182-007
128360-007
124174-007
124183-007
2845 mm
6910 mm
124173-008
124182-008
128360-008
124174-008
124183-008
3035 mm
7495 mm
124173-009
124182-009
128360-009
124174-009
124183-009 Tab007gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-8.3-2232
159
FREE LIFT CYLINDER 10 14 13
14 13 12
4
11 3
3
12 4 11
1
10
1 9 8 6 7 6 9
5
8 6 2 6
7 5 2
MP-2232-025
MP-8.3-2232
M1.0-0000-000160 160
MP-SC3200-GB 10/03 • Printed in U.S.A.
FREE LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 130935-xxx .............................. Free Lift Cylinder (see Table) ................................................................... 1 1 ........................... 130936-xxx .............................. Cylinder Tube (see Table) .................................................................. 1 2 ........................... 127190-001 .............................. Hose Brust Valve .............................................................................. 1 3 ........................... 074240 ..................................... Seal ................................................................................................... 1 4 ........................... 060015-078 .............................. Bleed Screw ...................................................................................... 1 5 ........................... 060009-135 .............................. Ring Retaining ................................................................................... 1 6 ........................... 060009-087 .............................. Ring Retaining ................................................................................... 2 7 ........................... 082232-003 .............................. Bushing ............................................................................................. 1 8 ........................... 103485 ..................................... Piston ................................................................................................ 1 9 ........................... 103487 ..................................... Spring ................................................................................................ 1 10 .......................... 124189-xxx .............................. Piston Rod (see Table) ...................................................................... 1 11 .......................... 081161-024 .............................. Guide Ring ........................................................................................ 1 12 .......................... 124190 ..................................... Cylinder Cap ..................................................................................... 1 13 .......................... 064135-004 .............................. Wiper ................................................................................................. 1
Collapsed Height
Lift Height
Position 0
Position 1
Position 10
1955 mm
4370 mm
130935-002
130936-002
124189-002
2110 mm
4825 mm
130935-003
130936-003
124189-003
2260 mm
5285 mm
130935-004
130936-004
124189-004
2415 mm
5740 mm
130935-005
130936-005
124189-005
2540 mm
6120 mm
130935-006
130936-006
124189-006
2667 mm
6375 mm
130935-007
130936-007
124189-007
2845 mm
6910 mm
130935-008
130936-008
124189-008
3035 mm
7495 mm
130935-009
130936-009
124189-009 Tab008gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-8.3-2232
161
TILT CYLINDER 1 3 5 2
7 6
8 5
9 10
Mast
17 11 12 23
13 14
15
22
18 21
16
25
26
19 20
6
27
24 Power Unit Frame
MP-2232-031
MP-8.6-2232
M1.0-0000-000162 162
MP-SC3200-GB 10/03 • Printed in U.S.A.
TILT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 812902-xxx .............................. Tilt Cylinder (see Table/included 7 - 23) .................................................. 2 1 ..................... 080573 ..................................... Greasing Nipple ...................................................................................... 2 2 ..................... 065012-003 .............................. Bushing Ball ............................................................................................ 2 3 ..................... 812912 ..................................... Fork End ................................................................................................. 2 ...................... 060089-005 .............................. Washer ................................................................................................... 4 4 ..................... 130044 ..................................... Shaft ........................................................................................................ 2 5 ..................... 130047 ..................................... Block ....................................................................................................... 2 6 ..................... 050006-033 .............................. Screw ...................................................................................................... 4 7 ........................... 792407 ..................................... Nut ..................................................................................................... 2 8 ........................... 793213 ..................................... Shim .................................................................................................. 6 9 ........................... 807674-xxx .............................. Spacer External (see Table) .............................................................. 2 10 .......................... 793227 ..................................... O-Ring ............................................................................................... 2 11 .......................... 792402 ..................................... Seal ................................................................................................... 2 12 .......................... 792401 ..................................... Seal ................................................................................................... 2 13 .......................... 792403 ..................................... Guide Ring ........................................................................................ 2 14 .......................... 807668 ..................................... Gland Front ........................................................................................ 2 15 .......................... 807673 ..................................... Back Up Ring .................................................................................... 2 16 .......................... 807672 ..................................... O-Ring ............................................................................................... 2 17 .......................... 807674-xxx .............................. Spacer Internal (see Table) ................................................................ 2 18 .......................... 807666 ..................................... Piston Rod ......................................................................................... 2 19 .......................... 807670 ..................................... Guide Ring ........................................................................................ 2 20 .......................... 807671 ..................................... Seal ................................................................................................... 2 21 .......................... 807675 ..................................... Cylinder Tube ..................................................................................... 2 22 .......................... 807669 ..................................... Wire Lock .......................................................................................... 2 23 .......................... 793847 ..................................... Adaptor .............................................................................................. 2 24 .................... 065012-008 .............................. Bushing Ball ............................................................................................ 2 25 .................... 054011-006 .............................. Greasing Nipple ...................................................................................... 2 26 .................... 807678 ..................................... Shaft ........................................................................................................ 2 27 .................... 130975 ..................................... Pin Roll ................................................................................................... 2 794210 ..................................... Seal Kit ................................................................................................... 1
Tilt Cylinder
Position 0
Position 9
Position 17
5o forward & 5o back
812902-001
807674-001
793209-002
3o forward & 5o back
812902-002
807674-001
793209-001
2o forward & 3o back
812902-003
807674-004
793209-003 Tab010gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-8.6-2232
163
SIDESHIFT CYLINDER
MP-2232-005 MP-8.7-2232
M1.0-0000-000164 164
MP-SC3200-GB 10/03 • Printed in U.S.A.
SIDESHIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 126841-001 .............................. Sideshift Cylinder 880mm & 965mm ....................................................... 1 1 ........................... 116865 ..................................... Rod Seal ........................................................................................... 2 2 .............................................................................. O-Ring .............................................................................................. 2 3 ........................... 116860 .................................... Rod Wiper Seal ................................................................................ 2 4 ........................... 126902 .................................... Retainer Seal Carrier ....................................................................... 2 126903 .................................... Kit Seal ............................................................................................. 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-8.7-2232
165
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Printed in U.S.A.
M1.0-0000-000166 166
SECTION 10
Printed in U.S.A.
167
LABELS AND DECALS
3
1
2
1
10 4
5
6
8
7
11
9 12 13
12
12 14
15
16 19 17 17
18
18 21 22
20
23
MP-2232-001 MP-10.9-2232
M1.0-0000-000168 168
MP-SC3200-GB 10/03 • Printed in U.S.A.
LABELS AND DECALS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 106158-001 ............................. Label, Crown .......................................................................................... 3 2 ..................... 069372-002 ............................. Label, Momentum .................................................................................. 1 3 ..................... 869445-xxx .............................. Label, Seat (only for SC3210) ............................................................... 1 4 ........................................................................ Capacity Plate without Option(Please contact Service) ....................... 1 5 ........................................................................ Capacity Plate with Option (Please contact Service) ........................... 1 6 ..................... 869018-xxx .............................. Label, Danger Tip Over .......................................................................... 1 7 ..................... 869017-xxx .............................. Label, Warning Slow Down .................................................................... 1 8 ..................... 869016-xxx .............................. Label, Warning Tilt Forwards ................................................................. 1 9 ..................... 069372-003 ............................. Label, Momentum .................................................................................. 2 10 .................... 106158-020 ............................. Label, Crown .......................................................................................... 2 11 .................... 069374-001 ............................. Label, Crown.com .................................................................................. 1 12 .................... 869006-xxx .............................. Label, Warning Hands Off ...................................................................... 4 13 .................... 869262-xxx .............................. Label, Warning Operator ........................................................................ 1 14 .................... 869019-xxx .............................. Label, Danger High Voltage ................................................................... 1 15 .................... 869020-xxx .............................. Label, Danger Battery ............................................................................ 1 16 .................... 869012-xxx .............................. Label, Warning Elektrical Additions ....................................................... 1 17 .................... 869009-xxx .............................. Label, Warning Stand On ....................................................................... 2 18 .................... 869010-xxx .............................. Label, Warning Stand Under ................................................................. 2 19 .................... 869314-xxx .............................. Label, Name Plate ................................................................................. 1 20 .................... 869335-xxx .............................. Label, Pneumatic Tyre (only for Pneumatic Tyre) .................................. 1 21 .................... 869047-xxx .............................. Label, Caution Charger Hooked Up ...................................................... 1 22 .................... 127573 .................................... Battery Disconnector ............................................................................. 1 23 .................... 069154 .................................... Label Hydraulic Oil ................................................................................. 1
xxxxxx-001 .............................. German xxxxxx-002 .............................. French xxxxxx-003 .............................. Spanish xxxxxx-004 .............................. Dutch xxxxxx-005 .............................. Italian xxxxxx-006 .............................. English
Always Specify Model & Serial Number MP-SC3200-GB 10/03 • Printed in U.S.A.
MP-10.9-2232
169
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Printed in U.S.A.
M1.0-0000-000170 170