Crown Forklift SC3200 Series Parts Manual 812691-006

Parts Manual

SC3200 Series Printed in U.S.A. Order Number: 812691-006

This master manual is subject to continual updates.

It is meant exclusively for businesses authorized by CROWN. It is not permitted to pass on the contents or copies thereof to third parties.

CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Phone +49 (0)89 93 00 2 – 0 Fax +49 (0)89 93 00 2 – 133

All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2002 CROWN Equipment Corporation

TABLE OF CONTENT

Printed in U.S.A.

1

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Printed in U.S.A.

M1.0-0000-0002 M1.0-0000-0002 2

TABLE OF CONTENT Table of Content ITD – INTRODUCTION

PAGE

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

General.................................................................................. 7

SECTION 1 – COVERS

PAGE

Covers ................................................................................... 12,14,16,18,20 Seat ....................................................................................... 22,24 Rear Mirror ............................................................................ 26

SECTION 2 – HYDRAULIC PART

PAGE

Tube/Hose Layout .................................................................. 30,32,34,36 Control Valve Linkage ............................................................ 38 Control Lever ......................................................................... 40 Hydraulic Tank ....................................................................... 42 Hydraulic TT Mast ................................................................. 44 Valve Bloc .............................................................................. 46 Lowering Flow Control Manifold ............................................. 48 Counter Balance Valve .......................................................... 50 Tilt Flow Regulator Valve ....................................................... 52 Accessory Manifold ............................................................... 54 Pump ..................................................................................... 56 Pump Motor and Pump .......................................................... 58 Pump Motor ........................................................................... 60

SECTION 3 – DRIVE UNIT

PAGE

Gearbox ................................................................................. 64 Drive Motor ............................................................................ 66 Drive Tire ............................................................................... 68

SECTION 4 – ELECTRICAL

PAGE

Contactor Panel ..................................................................... 72,74,76,78,80,82 Forward/Reverse Contactor ................................................... 84 Line Contactor ....................................................................... 86 Regen Braking Contactor ...................................................... 88 Mast Wiring ........................................................................... 90 Directional Control ................................................................. 92 Accelerator ............................................................................ 94 Emergency Disconnect/Battery Connector ............................ 96 Instrument ............................................................................. 98 Reverse Alarm ....................................................................... 100 Working Light ......................................................................... 102 Light Rear .............................................................................. 104 Cooling System ..................................................................... 106

SECTION5 – BRAKE SYSTEM

PAGE

Brake Pedal ........................................................................... 110 Brake ..................................................................................... 112 Parking Brake ........................................................................ 114

MP-SC3200-GB 10/03 • Printed in U.S.A.

M/P-IDX-2232

M1.0-0000-0003 33

TABLE OF CONTENT SECTION 6 – STEERING

PAGE

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

Steer Wheel ........................................................................... 118 Steer Axle .............................................................................. 120 Steer Axle/Potentiometer ....................................................... 122 Steering Column .................................................................... 124,126,128

SECTION 7 – MAST-/LIFT STRUCTURE

PAGE

TT Mast ................................................................................. 132,134,136 Fork Carriage ........................................................................ 138 Sideshift ................................................................................. 140 Fork Carriage Hydraulics with one Accessory ....................... 142 Fork Carriage Hyd. with one Accessory & Quick Disconnect . 144 Fork Carriage Hyd. with two Accessory & Quick Disconnect . 146 Sideshift ................................................................................. 148 Fork ....................................................................................... 150 Load Backrest ....................................................................... 152 Yoke ....................................................................................... 154

SECTION 8 – CYLINDER

PAGE

Lift Cylinder ........................................................................... 158 Free Lift Cylinder ................................................................... 160 Tilt Cylinder ........................................................................... 162 Sideshift Cylinder ................................................................... 164

SECTION10 – MISCELLANEOUS SERVICE INF.

PAGE

Labels and Decals ................................................................. 168

M/P-IDX-2232

4 4M1.0-0000-0004

MP-SC3200-GB 10/03 • Printed in U.S.A.

INTRODUCTION

Printed in U.S.A.

5

Page intentionally left blank

Printed in U.S.A.

M1.0-0000-0006 M1.0-0000-0006 6

INTRODUCTION Important customer information

Ordering Spare Parts

To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.

Spare parts can be ordered by quoting: ●

The truck specification number

Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.

●

The truck model number

●

The truck serial number

If you wish to have your own technicians trained, please contact Crown for relevant training courses.

Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●

The net weight and position of attachments may considerably affect the capacity and other truck characteristics.

●

Changing the electrical system or adding electrically operated components may result in operating faults.

This information can be found on the truck's data plate.

Only if this information is provided can the order be processed quickly, correctly and reliably.

Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:

CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133

Modifications which have not been assessed may result in fatal accidents!

MP-SC3200-GB 10/03 • Printed in U.S.A.

M/P-ITD-2232

M1.0-0000-0007 77

Page intentionally left blank

Printed in Germany

8

PARTS

Printed in U.S.A.

9

Page intentionally left blank

Printed in U.S.A.

10M1.0-0000-00010

SECTION 1

Printed in U.S.A.

11

COVERS

5

3

4 2

7 1

9

8

10 11 12

6 13

14

16 17

15

MP-2232-018 MP-1.1-2232

12M1.0-0000-00012

MP-SC3200-GB 10/03 • Printed in U.S.A.

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810558-xxx .............................. Power Unit Frame (see Table) ................................................................. 1 808125 ..................................... Rivet Nut ................................................................................................. 3 2 ..................... 807680-001 .............................. Floor Cover ............................................................................................. 1 807680-002 .............................. Floor Cover (for high Battery) ................................................................. 1 3 ..................... 808357-001 .............................. Floor Mat ................................................................................................. 1 808357-002 .............................. Floor Mat (for high Battery) ..................................................................... 1 4 ..................... 807682-001 .............................. Floor Cover ............................................................................................. 1 807682-002 .............................. Floor Cover (for high Battery) ................................................................. 1 5 ..................... 808356-001 .............................. Floor Mat ................................................................................................. 1 808356-002 .............................. Floor Mat (for high Battery) ..................................................................... 1 6 ..................... 808359 ..................................... Mat .......................................................................................................... 1 7 ..................... 124525 ..................................... Mat .......................................................................................................... 1 8 ..................... 808395 ..................................... Bracket ................................................................................................... 1 9 ..................... 050070-002 .............................. Screw ...................................................................................................... 2 10 .................... 050068-004 .............................. Nut .......................................................................................................... 2 11 .................... 793288 ..................................... Clip .......................................................................................................... 1 12 .................... 050003-015 .............................. Screw ...................................................................................................... 1 050008-008 .............................. Nut .......................................................................................................... 1 13 .................... 130772 ..................................... Suppresser ............................................................................................. 1 14 .................... 050004-015 .............................. Screw ...................................................................................................... 2 050008-005 .............................. Nut .......................................................................................................... 2 15 .................... 129244-001 .............................. Horn ........................................................................................................ 1 16 .................... 050009-020 .............................. Washer ................................................................................................... 1 17 .................... 060059-001 .............................. Nut .......................................................................................................... 1

Model Numbers

Position 1

3210-13

810558-001

3220-13, 3220-16

810558-002

3240-16, 3240-18

810558-003

3210-13h

810558-004

3220-13h, 3220-16h

810558-005

3240-16h, 3240-18h

810558-006 Tab004gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-1.1-2232

13

COVERS

14

3 4

16 2 12 13 11

5 6 7

9

12

6

11 7 8 6 8

7

15

10 6 5

1

MP-2232-019 MP-1.1-2232

14M1.0-0000-00014

MP-SC3200-GB 10/03 • Printed in U.S.A.

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810774-xxx .............................. Side Cover (see Table) ........................................................................... 1 2 ..................... 810775-xxx .............................. Side Cover (see Table) ........................................................................... 1 3 ..................... 808409 ..................................... Grill ......................................................................................................... 1 4 ..................... 050068-002 .............................. Nut .......................................................................................................... 6 5 ..................... 808067 ..................................... Boss ........................................................................................................ 2 6 ..................... 808854 ..................................... Puffer ...................................................................................................... 4 7 ..................... 793691 ..................................... Washer ................................................................................................... 4 8 ..................... 050006-026 .............................. Screw ...................................................................................................... 2 9 ..................... 808398-002 .............................. Pin ........................................................................................................... 1 10 .................... 808398-001 .............................. Pin ........................................................................................................... 1 11 .................... 050009-018 .............................. Washer ................................................................................................... 4 12 .................... 060059-001 .............................. Nut .......................................................................................................... 2 13 .................... 050070-002 .............................. Screw ...................................................................................................... 1 810787 ..................................... Shim ........................................................................................................ 2 050008-030 .............................. Nut .......................................................................................................... 1 14 .................... 050009-025 .............................. Washer ................................................................................................... 2 050008-030 .............................. Nut .......................................................................................................... 1 15 .................... 808854 ..................................... Puffer ...................................................................................................... 2 808398-001 .............................. Pin ........................................................................................................... 2 050009-018 .............................. Washer ................................................................................................... 4 060059-001 .............................. Nut .......................................................................................................... 2 16 .................... 808409 ..................................... Grill ......................................................................................................... 1 050068-002 .............................. Nut .......................................................................................................... 6

Model Numbers

Position 1

Position 2

3210-13

810774-001

810775-001

3220-13, 3220-16

810774-002

810775-002

3240-16, 3240-18

810774-003

810775-003

3210-13h

810774-004

810775-004

3220-13h, 3220-16h

810774-005

810775-005

3240-16h, 3240-18h

810774-006

810775-006 Tab005gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-1.1-2232

15

COVERS

14

11

13

1

10

11

12 9 2 3 8

A A

4

A A

5

5

6 20

21

18 18

7

19 17 16

15

MP-2232-020 MP-1.1-2232

16M1.0-0000-00016

MP-SC3200-GB 10/03 • Printed in U.S.A.

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Overhead Guard (see Table) ................................................................... 1 050006-061 .............................. Screw ...................................................................................................... 4 050009-028 .............................. Washer ................................................................................................... 8 050008-038 .............................. Nut .......................................................................................................... 4 2 ..................... 124530 ..................................... Plug ......................................................................................................... 2 3 ..................... 124993 ..................................... Bumper ................................................................................................... 2 4 ..................... 124036-001 .............................. Rear Cover ............................................................................................. 1 5 ..................... 050067-012 .............................. Screw ...................................................................................................... 5 6 ..................... 060102-002 .............................. Nut .......................................................................................................... 2 7 ..................... 124033 ..................................... Front Cover ............................................................................................. 1 8 ..................... 124034 ..................................... Console Cover ........................................................................................ 1 050067-012 .............................. Screw ...................................................................................................... 6 9 ..................... 124503 ..................................... Switch Blank (Trucks without Console Switches) ................................... 3 10 .................... 124031 ..................................... Cover ...................................................................................................... 1 11 .................... 060061-015 .............................. Screw ...................................................................................................... 9 12 .................... 124269 ..................................... Stand-Off ................................................................................................ 2 13 .................... 124030 ..................................... Cover ...................................................................................................... 1 14 .................... 124029 ..................................... Top Cover ............................................................................................... 1 15 .................... 126260 ..................................... Front Cover ............................................................................................. 1 16 .................... 060032-063 .............................. Screw ...................................................................................................... 4 17 .................... 128583 ..................................... Hook ....................................................................................................... 1 18 .................... 060102-004 .............................. Nut .......................................................................................................... 2 19 .................... 126261 ..................................... Rear Cover ............................................................................................. 1 20 .................... 060063-015 .............................. Screw ...................................................................................................... 2 21 .................... 126297 ..................................... Plug ......................................................................................................... AR

Model Numbers

Position 1

3210-13

130634-001

3210-13h

130634-002

3220-13, 3220-16

130635-001

3220-13h, 3220-16h

130635-002

3240-16, 3240-18

130636-001

3240-16h, 3240-18h

130636-002 Tab006gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-1.1-2232

17

COVERS

10 Overhead Guard

11 2

9 8

3 7

6 5

1

Power Unit Frame

4 2 3

2 3 MP-1.1-2232

18M1.0-0000-00018

MP-2232-021 MP-SC3200-GB 10/03 • Printed in U.S.A.

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810684 ..................................... Counterweight ......................................................................................... 1 810685 ..................................... Counterweight (for high Battery) ............................................................. 1 2 ..................... 810822 ..................................... Washer ................................................................................................... 6 3 ..................... 060099-003 .............................. Screw ...................................................................................................... 6 4 ..................... 808856-001 .............................. Spacer .................................................................................................... 2 5 ..................... 793195 ..................................... Spring ..................................................................................................... 1 6 ..................... 808921 ..................................... Washer ................................................................................................... 1 7 ..................... 808994 ..................................... Bracket ................................................................................................... 1 8 ..................... 050009-018 .............................. Washer ................................................................................................... 1 9 ..................... 060063-011 .............................. Screw ...................................................................................................... 1 10 .................... 810800-001 .............................. Tow Pin ................................................................................................... 1 810800-002 .............................. Tow Pin (for high Battery) ........................................................................ 1 11 .................... 050000-088 .............................. Roll Pin ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-1.1-2232

19

COVERS

1

3

Overhead Guard

9

11

12

9 8 11

2

11

8 11 7

6

37

36 21

35

10

22

23 15

25

4 28 5

29

31

24

13 16

14 27 18

17

20

30 33

26

34 32

19

37 MP-2232-039

MP-1.1-2232

20M1.0-0000-00020

MP-SC3200-GB 10/03 • Printed in U.S.A.

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810667-xxx .............................. Seat Deck (see Table) ............................................................................. 1 2 ..................... 810545-xxx .............................. Seat Frame (see Table) ........................................................................... 1 3 ..................... 050003-060 .............................. Screw ...................................................................................................... 2 4 ..................... 050009-020 .............................. Washer ................................................................................................... 2 5 ..................... 060059-001 .............................. Nut .......................................................................................................... 2 6 ..................... 810552 ..................................... Plate ........................................................................................................ 1 7 ..................... 050067-024 .............................. Screw ...................................................................................................... 2 8 ..................... 060030-077 .............................. Washer ................................................................................................... 6 9 ..................... 060100-003 .............................. Cotter Ring .............................................................................................. 2 10 ....................................................................... Gas Shock (see Table) ........................................................................... AR 11 .................... 050008-030 .............................. Nut .......................................................................................................... AR 12 ....................................................................... Gas Shock (see Table) ........................................................................... 2 13 .................... 810588 ..................................... Hold Down .............................................................................................. 1 050009-018 .............................. Washer ................................................................................................... 6 14 .................... 050009-020 .............................. Washer ................................................................................................... 2 15 .................... 050006-037 .............................. Screw ...................................................................................................... 2 16 .................... 050068-003 .............................. Nut .......................................................................................................... 2 17 .................... 131081 ..................................... Restraint Hook ........................................................................................ 1 131082 ..................................... Restraint Hook (for high Battery) ............................................................ 1 18 .................... 812987 ..................................... Spring ..................................................................................................... 1 19 .................... 812986 ..................................... Pin ........................................................................................................... 1 20 .................... 050001-023 .............................. Cotter Pin ................................................................................................ 2 21 .................... 050008-030 .............................. Nut .......................................................................................................... 1 22 .................... 130525 ..................................... Screw ...................................................................................................... 1 23 .................... 812288 ..................................... Plate ........................................................................................................ 1 24 .................... 793363 ..................................... Latch ....................................................................................................... 1 050017-013 .............................. Screw ...................................................................................................... 1 061004-006 .............................. Adhesive ................................................................................................. AR 25 .................... 050067-035 .............................. Screw ...................................................................................................... 2 26 .................... 792719 ..................................... Pin ........................................................................................................... 1 27 .................... 050001-012 .............................. Cotter Pin ................................................................................................ 2 28 .................... 793198 ..................................... Spring ..................................................................................................... 1 29 .................... 812276 ..................................... Latch ....................................................................................................... 1 30 .................... 050003-020 .............................. Screw ...................................................................................................... 2 31 .................... 792741 ..................................... Handle .................................................................................................... 1 32 .................... 812280 ..................................... Bar Latch ................................................................................................ 1 33 .................... 050070-002 .............................. Screw ...................................................................................................... 2 34 .................... 792811 ..................................... Shim ........................................................................................................ AR 35 .................... 050017-009 .............................. Screw ...................................................................................................... 1 36 .................... 050008-015 .............................. Nut .......................................................................................................... 1 37 .................... 050068-004 .............................. Nut .......................................................................................................... 6

Model Numbers

Position 1

Position 2

Position 10

Position 12

3210

810667-001

810545-001

813817

813817

3220

810667-002

810545-002

813817

813818

3240

810667-003

810545-003

813818

813818 Tab011gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-1.1-2232

21

SEAT 8 8

2

6

7 10 9

4 7

5

1 5

4

3

25 25

19

3

12

25 23

20 24

21 28

11

22

12 27

18 15

13

25 26

14

29 22 30 30 31

29 30 32

23

16 24 17 MP-2232-040

MP-1.7-2232

22M1.0-0000-00022

MP-SC3200-GB 10/03 • Printed in U.S.A.

SEAT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................... 130987 ..................................... Seat Assembly Vinyl (see next Page) ............................................... 1 130986 ..................................... Seat Assembly Fabric (see next Page) ............................................. 1 2 ..................... 122031 ..................................... Restraint ................................................................................................. 1 3 ..................... 050003-059 .............................. Screw ...................................................................................................... 5 4 ..................... 050008-060 .............................. Nut .......................................................................................................... 3 5 ..................... 050008-026 .............................. Nut .......................................................................................................... 2 6 ..................... 124023 ..................................... Cover Back ............................................................................................. 1 7 ..................... 050009-020 .............................. Washer ................................................................................................... 2 8 ..................... 060059-001 .............................. Nut .......................................................................................................... 2 9 ..................... 060030-046 .............................. Washer ................................................................................................... 1 10 .................... 060032-005 .............................. Screw ...................................................................................................... 1 11 .......................... 805242 ..................................... Switch Assembly .............................................................................. 1 794217 ...................................... Switch .......................................................................................... 1 062701-001 ............................... Plug ............................................................................................. 1 062704-002 ............................... Socket ......................................................................................... 2 062703-002 ............................... Insert ........................................................................................... 1 065003-244 ............................... Sleeving ....................................................................................... AR 794133 ..................................... Spring ................................................................................................ 2 793328 ..................................... Clip Retaining .................................................................................... 2 060065-010 .............................. Screw ................................................................................................ 2 061002-003 .............................. Clamp Harness ................................................................................. 1 060065-010 .............................. Screw ................................................................................................ 1 050008-001 .............................. Nut ..................................................................................................... 1 12 .......................... 794140 ..................................... Bracket .............................................................................................. 1 13 .......................... 805243 ..................................... Slide Locking Assembly .................................................................... 1 129632 ...................................... Slide Locking ............................................................................... 1 131089 ...................................... Seat Handle ................................................................................. 1 14 .......................... 794216 ..................................... Slide .................................................................................................. 1 15 .................... 050005-025 .............................. Screw ...................................................................................................... 4 16 .................... 050009-020 .............................. Washer ................................................................................................... 4 17 .................... 060059-001 .............................. Nut .......................................................................................................... 4 18 .................... 810736 ..................................... Bracket ................................................................................................... 1 19 .................... 811145 ..................................... Arm Rest (included 20 & 21) ................................................................... 1 20 .......................... 811147 ..................................... Fixing Screw ..................................................................................... 1 21 .......................... 811149 ..................................... Cover ................................................................................................ 1 22 .................... 060063-011 .............................. Screw ...................................................................................................... 3 23 .................... 050009-020 .............................. Washer ................................................................................................... 3 24 .................... 060059-001 .............................. Nut .......................................................................................................... 3 25 .................... 131087 ..................................... Seat Belt with Mounting Hardware .......................................................... 1 26 .................... 050067-035 .............................. Screw ...................................................................................................... 1 27 .................... 050068-004 .............................. Nut .......................................................................................................... 1 28 .................... 129988 ..................................... Storage Tray ............................................................................................ 1 29 .................... 129992 ..................................... Spring Clip .............................................................................................. 2 30 .................... 060012-014 .............................. Screw ...................................................................................................... 4 061004-006 .............................. Adhesive ................................................................................................. AR 31 .................... 129984 ..................................... Rod ......................................................................................................... 1 32 .................... 065004-035 .............................. Grommet ................................................................................................. 1

805241 ..................................... Seat Assembly Vinyl (included 1,11-14) .................................................. 1 805240 ..................................... Seat Assembly Fabric (included 1,11-14) ............................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-1.7-2232

23

SEAT 2

15

1 15

15

9

4 5

3 7

8

6 5

10 11

7 8 12

12 13

21 20

16

19

14 21 5

7

7 18

18

14

22 17 16

MP-2232-041 MP-1.7-2232

24M1.0-0000-00024

MP-SC3200-GB 10/03 • Printed in U.S.A.

SEAT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 130987 ..................................... Seat Assembly Vinyl ............................................................................... 1 130986 ..................................... Seat Assembly Fabric ............................................................................. 1 1 ........................... 794124-001 .............................. Cushion (Vinyl) .................................................................................. 1 794124-002 .............................. Cushion (Fabric) ................................................................................ 1 2 ........................... 794125-001 .............................. Cushion (Vinyl) .................................................................................. 1 794125-002 .............................. Cushion (Fabric) ................................................................................ 1 3 ........................... 791691-002 .............................. Seat Plate .......................................................................................... 1 4 ........................... 791691-001 .............................. Seat Back ......................................................................................... 1 5 ........................... 794126 ..................................... Mounting Hardware ........................................................................... 3 6 ........................... 794127 ..................................... Frame Seat ........................................................................................ 1 7 ........................... 791691-005 .............................. Wearing Parts ................................................................................... 1 8 ........................... 794128 ..................................... Cover Repair Kit ................................................................................ 1 9 ........................... 794129 ..................................... Pocket ............................................................................................... 1 10 .......................... 791691-008 .............................. Latch Adjustment .............................................................................. 1 11 .......................... 791691-009 .............................. Cover for resilience ........................................................................... 1 12 .......................... 791691-010 .............................. Repair Kit .......................................................................................... 1 13 .......................... 791691-015 .............................. Wearing Parts ................................................................................... 1 14 .......................... 791691-017 .............................. Buffer Kit ........................................................................................... 1 15 .......................... 791691-023 .............................. Repair Kit for Switch .......................................................................... 1 16 .......................... 791691-022 .............................. Gas Spring ........................................................................................ 1 17 .......................... 791691-018 .............................. Latch ................................................................................................. 1 18 .......................... 791691-016 .............................. Rocker-Inside .................................................................................... 1 19 .......................... 791691-020 .............................. Spring ................................................................................................ 1 20 .......................... 791691-019 .............................. Latch Weight Adjustment ................................................................... 1 21 .......................... 794132 ..................................... Grip ................................................................................................... 1 22 .......................... 794137 ..................................... Grip ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-1.7-2232

25

REAR MIRROR

5

3

2

4 1

MP-2232-012 MP-1.9-2232

26M1.0-0000-00026

MP-SC3200-GB 10/03 • Printed in U.S.A.

REAR MIRROR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 793799 ..................................... Rear Mirror .............................................................................................. 1 2 ..................... 810064 ..................................... Bracket ................................................................................................... 1 3 ..................... 050006-032 .............................. Screw ...................................................................................................... 1 4 ..................... 060063-011 .............................. Screw ...................................................................................................... 1 5 ..................... 060059-001 .............................. Nut .......................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-1.9-2232

27

Page intentionally left blank

Printed in U.S.A.

28M1.0-0000-00028

SECTION 2

Printed in U.S.A.

29

TUBE/HOSE LAYOUT Part 1-4 1 1

2 8

4 5

10

11 7 3

9

6

12

12

12

12

13

Mast lift/lower Mast right Hand Mast left Hand

Sideshift right Hand Sideshift left Hand MP-2232-051

MP-2.1-2232

M1.0-0000-00030 30M1.0-0000-00030

MP-SC3200-GB 10/03 • Printed in U.S.A.

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Tilt Cylinder (see Section 8.6) ................................................................. 2 2 ........................................................................ Counter Blance Valve (see Section 2.10) ............................................... 1 3 ........................................................................ Valve Bloc (see Section 2.10) ................................................................. 1 4 ..................... 130839 ..................................... Tube ........................................................................................................ 1 5 ..................... 064344-004 .............................. Hose ....................................................................................................... 1 6 ..................... 064343-003 .............................. Hose ....................................................................................................... 1 7 ..................... 064344-003 .............................. Hose ....................................................................................................... 1 8 ..................... 130840 ..................................... Tube ........................................................................................................ 1 9 ..................... 064344-005 .............................. Hose ....................................................................................................... 1 10 .................... 064344-006 .............................. Hose ....................................................................................................... 1 11 .................... 064342-001 .............................. Hose ....................................................................................................... 1 12 .................... 064298-016 .............................. Hose ....................................................................................................... AR 13 .................... 064287-004 .............................. Hose ....................................................................................................... 1 052075-002 .............................. Clip .......................................................................................................... 1 050070-002 .............................. Screw ...................................................................................................... 1 050008-030 .............................. Nut .......................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.1-2232

31

TUBE/HOSE LAYOUT Part 2-4

6

1

5

8

10 11

13 12

9 15 7

14

16 2

3

4

MP-2232-053 MP-2.1-2232

M1.0-0000-00032 32M1.0-0000-00032

MP-SC3200-GB 10/03 • Printed in U.S.A.

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Pump Motor & Pump (see Section 2.13) ................................................. 1 2 ........................................................................ Valve Bloc (see Section 2.10) ................................................................. 1 3 ........................................................................ Hydraulic Tank (see Section 2.3) ............................................................ 1 4 ..................... 795575 ..................................... Hose ....................................................................................................... 1 061022-009 .............................. Hose Clamp ............................................................................................ 2 5 ..................... 793277 ..................................... Tube ........................................................................................................ 1 6 ..................... 064173-030 .............................. Hose ....................................................................................................... 1 061022-009 .............................. Hose Clamp ............................................................................................ 2 7 ..................... 792967 ..................................... Hose ....................................................................................................... 1 061022-009 .............................. Hose Clamp ............................................................................................ 2 8 ..................... 808782 ..................................... Hose ....................................................................................................... 1 064296-008 .............................. Adaptor ................................................................................................... 1 9 ..................... 064260-003 .............................. O-Ring .................................................................................................... 1 10 .................... 060062-018 .............................. Screw ...................................................................................................... 2 11 .................... 050005-062 .............................. Screw ...................................................................................................... 2 12 .................... 130866 ..................................... Bracket ................................................................................................... 1 13 .................... 050003-032 .............................. Screw ...................................................................................................... 2 14 .................... 060062-020 .............................. Screw ...................................................................................................... 2 061004-001 .............................. Adhesive ................................................................................................. AR 15 .................... 793582 ..................................... Clamp ...................................................................................................... 2 16 .................... 050008-015 .............................. Nut .......................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.1-2232

33

TUBE/HOSE LAYOUT Part 3-4 1 4

5

6 7 2

3

8 10

9

MP-2232-054 MP-2.1-2232

M1.0-0000-00034 34M1.0-0000-00034

MP-SC3200-GB 10/03 • Printed in U.S.A.

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Steer Axle (see Section 6.6) ................................................................... 1 2 ........................................................................ Valve Bloc (see Section 2.10) ................................................................. 1 3 ........................................................................ Steer Valve Unit (see Section 6.7) .......................................................... 1 4 ..................... 064346-001 .............................. Adaptor ................................................................................................... 1 5 ..................... 064347-001 .............................. Adaptor ................................................................................................... 1 6 ..................... 064344-001 .............................. Hose ....................................................................................................... 1 7 ..................... 064344-002 .............................. Hose ....................................................................................................... 1 8 ..................... 064292-002 .............................. Hose ....................................................................................................... 1 9 ..................... 064343-001 .............................. Hose ....................................................................................................... 1 10 .................... 064343-002 .............................. Hose ....................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.1-2232

35

TUBE/HOSE LAYOUT Part 4-4 7 6

1

8

5 4

2 3

11

9

10

9

MP-2232-056 MP-2.1-2232

M1.0-0000-00036 36M1.0-0000-00036

MP-SC3200-GB 10/03 • Printed in U.S.A.

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Tilt Flow Regulator Valve (see Section 2.10) ........................................... 1 2 ........................................................................ Valve Bloc (see Section 2.10) ................................................................. 1 3 ........................................................................ Counter Blance Valve (see Section 2.10) ............................................... 1 4 ..................... 050007-015 .............................. Screw ...................................................................................................... 2 5 ..................... 050008-015 .............................. Nut .......................................................................................................... 2 6 ..................... 130866 ..................................... Bracket ................................................................................................... 1 7 ..................... 050003-032 .............................. Screw ...................................................................................................... 2 8 ..................... 064343-005 .............................. Hose ....................................................................................................... 1 064296-004 .............................. Adaptor ................................................................................................... 1 064285-001 .............................. T-Adaptor ................................................................................................ 1 9 ..................... 064343-004 .............................. Hose ....................................................................................................... 2 10 .................... 064344-007 .............................. Hose ....................................................................................................... 1 11 .................... 064351-001 .............................. Hose ....................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.1-2232

37

CONTROL VALVE LINKAGE A

24 B

Power Unit Frame 24 47

22 47

20

23

26

11 10

9

8

41

3

22 10

23

50

42

12 11

21

2 10

16

18 13

4

6

5

45

46

36

36

36

1

19 12

42 22 23 36

44 42

A

42

5 15 12

45 46

7

41

14 17

43

22

B

23

35 36 38

39

37 40 50 48

26

25

34

33 32

49 27

27

30 28

29 31 MP-2232-033

MP-2.2-2232

M1.0-0000-00038 38M1.0-0000-00038

MP-SC3200-GB 10/03 • Printed in U.S.A.

CONTROL VALVE LINKAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 808420 ..................................... Bracket ................................................................................................... 1 2 ..................... 130777 ..................................... Potentiometer .......................................................................................... 1 3 ..................... 131127 ..................................... Resistor Plate (Freezer/Corrosion) ......................................................... 1 131129-001 .............................. Resistor Plate (Freezer/Corrosion) ......................................................... 1 4 ..................... 130776-001 .............................. Resistor (Freezer/Corrosion) .................................................................. 1 5 ..................... 050004-042 .............................. Screw (Freezer/Corrosion) ..................................................................... AR 6 ..................... 060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... 4 7 ..................... 060064-005 .............................. Screw ...................................................................................................... 2 8 ..................... 050009-001 .............................. Washer ................................................................................................... 2 9 ..................... 050008-004 .............................. Nut .......................................................................................................... 2 10 .................... 793288 ..................................... Clip .......................................................................................................... AR 11 .................... 050003-013 .............................. Screw ...................................................................................................... AR 12 .................... 050008-008 .............................. Nut .......................................................................................................... AR 13 .................... 808421 ..................................... Bracket ................................................................................................... AR 14 .................... 130774 ..................................... Microswitch ............................................................................................. AR 803310 ..................................... Actuator Roller Arm ................................................................................. AR 15 .................... 050006-001 .............................. Screw ...................................................................................................... AR 16 .................... 131129-001 .............................. Resistor Plate (Freezer/Corrosion) ......................................................... AR 17 .................... 130775-001 .............................. Resistor (only for single & Freezer/Corrosion) ........................................ 1 130776-001 .............................. Resistor (only for double & Freezer/Corrosion) ....................................... 1 060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... AR 18 .................... 130717 ..................................... Plate ........................................................................................................ AR 19 .................... 130768 ..................................... Plate (Freezer/Corrosion) ....................................................................... AR 20 .................... 808259 ..................................... Cam ........................................................................................................ 1 21 .................... 808258 ..................................... Cam ........................................................................................................ AR 22 .................... 076470-011 .............................. Pin Clevis ................................................................................................ AR 23 .................... 060100-001 .............................. Pin Cotter ................................................................................................ AR 24 .................... 124204-002 .............................. Link ......................................................................................................... AR 124204-003 .............................. Link (for high Battery) ............................................................................. AR 25 .................... 124133 ..................................... Bracket ................................................................................................... 1 26 .................... 050070-001 .............................. Screw ...................................................................................................... AR 27 .................... 050008-030 .............................. Nut .......................................................................................................... AR 28 .................... 810342 ..................................... Plate (Freezer/Corrosion) ....................................................................... 1 062488-012 .............................. Spacer (Freezer/Corrosion) .................................................................... 4 29 .................... 088941 ..................................... Thermostat (Freezer/Corrosion) .............................................................. 1 30 .................... 060064-004 .............................. Screw (Freezer/Corrosion) ..................................................................... 2 31 .................... 060059-014 .............................. Nut (Freezer/Corrosion) .......................................................................... 2 32 .................... 060046-012 .............................. Washer ................................................................................................... 1 33 .................... 060030-221 .............................. Washer ................................................................................................... 1 34 .................... 124369 ..................................... Spring ..................................................................................................... 1 35 .................... 124137 ..................................... Bracket ................................................................................................... 1 36 .................... 065007-027 .............................. Bushing ................................................................................................... AR 37 .................... 050005-024 .............................. Screw ...................................................................................................... 1 38 .................... 060059-001 .............................. Nut .......................................................................................................... 1 39 .................... 060046-010 .............................. Washer ................................................................................................... 1 40 .................... 124205 ..................................... Shaft ........................................................................................................ 1 41 .................... 060030-067 .............................. Washer ................................................................................................... 2 42 .................... 060046-013 .............................. Washer ................................................................................................... AR 43 .................... 124268-002 .............................. Spacer (without Accessory) ................................................................... 1 124268-001 .............................. Spacer (with Accessory) ........................................................................ 1 124268-004 .............................. Spacer (without Accessory or single) ..................................................... 1 44 .................... 050000-068 .............................. Roll Pin ................................................................................................... 1 45 .................... 124265-001 .............................. Bellcrank (first Lever) ............................................................................. 1 124265-002 .............................. Bellcrank (second Lever) ........................................................................ 1 124265-003 .............................. Bellcrank (third Lever) ............................................................................ 1 124265-004 .............................. Bellcrank (fourth Lever) .......................................................................... 1 46 .................... 050006-026 .............................. Screw ...................................................................................................... AR 47 .................... 129721-xxx .............................. Control Lever .......................................................................................... AR 48 .................... 810792 ..................................... Support Link (for high Battery) ................................................................ 1 49 .................... 050009-026 .............................. Washer ................................................................................................... 2 50 ....................................................................... Valve Bloc (see Section 2.10) ................................................................. 1 Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.2-2232

39

CONTROL LEVER

MP-2232-034 MP-2.2-2232

M1.0-0000-00040 40M1.0-0000-00040

MP-SC3200-GB 10/03 • Printed in U.S.A.

CONTROL LEVER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 129721-001 .............................. Lever Assembly / Lift & Lower (includes 1,2,3) ....................................... 1 129721-002 .............................. Lever Assembly / Tilt (includes 1,2,3) ..................................................... 1 129721-003 .............................. Lever Assembly (1st Accessory) / Sideshift (includes 1,2,3) ................. 1 129721-004 .............................. Lever Assembly (1st Accessory) / Fork Arm Spread (includes 1,2,3) ... 1 129721-006 .............................. Lever Assembly (1st Accessory) / Push/Pull (includes 1,2,3) ................ 1 129721-007 .............................. Lever Assembly (1st Accessory) / Clamp (includes 1,2,3) ..................... 1 129721-010 .............................. Lever Assembly (2nd Accessory) / Plain (includes 1,2,3) ...................... 1 129721-011 .............................. Lever Assembly (2nd Accessory) / Fork Arm Spread (includes 1,2,3) ... 1 129721-013 .............................. Lever Assembly (2nd Accessory) / Push/Pull (includes 1,2,3) ............... 1 129721-014 .............................. Lever Assembly (2nd Accessory) / Clamp (includes 1,2,3) .................... 1 129721-017 .............................. Lever Assembly (2nd Accessory) / Plain (includes 1,2,3) ...................... 1 1 ........................... 124514 ..................................... Lever ................................................................................................. 1 127436 ..................................... Lever (3rd Accessory & 5th Accessory) ........................................... 1 2 ........................... 129714-001 .............................. Label / Lift & Lower ........................................................................... 1 129714-002 .............................. Label / Tilt ......................................................................................... 1 129714-003 .............................. Label / Sideshift ................................................................................ 1 129714-004 .............................. Label / Fork Arm Spread .................................................................. 1 129714-006 .............................. Label / Push/Pull .............................................................................. 1 129714-007 .............................. Label / Clamp ................................................................................... 1 129714-010 .............................. Label / Plain (grey) ........................................................................... 1 129714-011 .............................. Label / Plain (blue) ............................................................................ 1 3 ........................... 129716 ..................................... Insert (Lift & Lower) ........................................................................... 1 129715-004 .............................. Insert (Tilt) 129715-001 .............................. Insert (1st Accessory) ...................................................................... 1 129715-002 .............................. Insert (2nd Accessory) ..................................................................... 1 129715-003 .............................. Insert (3rd Accessory) ...................................................................... 1 4 ..................... 129717 ..................................... Insert ...................................................................................................... 1 5 ..................... 077133-001 .............................. Switch ..................................................................................................... 1 6 ..................... 060011-022 .............................. Screw ...................................................................................................... 2 061004-012 .............................. Adhesive ................................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.2-2232

41

HYDRAULIC TANK 12

11

7

10

6

9

8 5 2

2

1

3 4

3 4

MP-2232-052 MP-2.3-2232

M1.0-0000-00042 42M1.0-0000-00042

MP-SC3200-GB 10/03 • Printed in U.S.A.

HYDRAULIC TANK INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 792743 ..................................... Hydraulic Tank ........................................................................................ 1 2 ..................... 060075-012 .............................. Screw ...................................................................................................... 2 3 ..................... 793538 ..................................... Plate ........................................................................................................ 2 4 ..................... 050008-030 .............................. Nut .......................................................................................................... 2 5 ..................... 794065 ..................................... Seal ......................................................................................................... 1 6 ..................... 792975 ..................................... Return Filter Assembly ........................................................................... 1 794066 ..................................... Filter .................................................................................................. 1 794179 ..................................... Breather ............................................................................................ 1 7 ..................... 050005-024 .............................. Screw ...................................................................................................... 1 8 ..................... 130887 ..................................... Suction Strainer ...................................................................................... 1 9 ..................... 793539 ..................................... Seal ......................................................................................................... 1 10 .................... 793754 ..................................... Gasket .................................................................................................... 1 11 .................... 130888 ..................................... Strainer Mounting .................................................................................... 1 12 .................... 050006-024 .............................. Screw ...................................................................................................... 6

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.3-2232

43

HYDRAULIC TT MAST

12 14 8 4 4 9

15

16

2

13 4

12

1 3

11 12

4 3 4

10

17

7 4

5

6

4 7 17

MP-2232-065 MP-2.4-2232

M1.0-0000-00044 44M1.0-0000-00044

MP-SC3200-GB 10/03 • Printed in U.S.A.

HYDRAULIC TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Lowering Flow Control Manifold (see Section 2.10) ................................ 1 2 ..................... 064314-xxx .............................. Hose (see Table) ..................................................................................... 1 3 ..................... 060016-014 .............................. Screw ...................................................................................................... 2 060042-010 .............................. Nut .......................................................................................................... 2 4 ..................... 064019-100 .............................. O-Ring .................................................................................................... AR 5 ..................... 124221 ..................................... Tube ........................................................................................................ 1 6 ..................... 124222 ..................................... Tube ........................................................................................................ 1 7 ..................... 064279-008 .............................. Adaptor ................................................................................................... 2 8 ..................... 124217 ..................................... Tube ........................................................................................................ 1 9 ..................... 064280-001 .............................. Adaptor ................................................................................................... 1 10 .................... 060063-026 .............................. Screw ...................................................................................................... AR 11 .................... 131190 ..................................... Bracket (for 1 & 2 Accessory) ................................................................ 1 130915 ..................................... Bracket (for 2 Accessory) ..................................................................... 1 064355-006 .............................. Adaptor ................................................................................................... AR 064325-006 .............................. Nut .......................................................................................................... AR 12 .................... 064019-101 .............................. O-Ring .................................................................................................... AR 13 .................... 064255-xxx .............................. Hose (see Table) ..................................................................................... AR 14 ....................................................................... Bracket (see Section 7.7) ....................................................................... 1 15 ....................................................................... Bracket (see Section 7.7) ....................................................................... 1 16 .................... 064019-045 .............................. O-Ring .................................................................................................... AR 17 .................... 064019-030 .............................. O-Ring .................................................................................................... AR

Collapsed Height

Lift Height

Position 2

Position 13

1955 mm

4370 mm

064314-002

064255-363

2110 mm

4825 mm

064314-003

064255-364

2260 mm

5285 mm

064314-004

064255-365

2415 mm

5740 mm

064314-005

064255-366

2540 mm

6120 mm

064314-006

064255-367

2667 mm

6375 mm

064314-007

064255-357

2845 mm

6910 mm

064314-008

064255-358

3035 mm

7495 mm

064314-009

064255-359 Tab013gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.4-2232

45

VALVE BLOC

4 3

Power Unit Frame

2

1 7 8

7 9 12 10

12 11

10 8

13 12

16 9 14

5

17

14 14

6 14

15

MP-2232-035 MP-2.10-2232

M1.0-0000-00046 46M1.0-0000-00046

MP-SC3200-GB 10/03 • Printed in U.S.A.

VALVE BLOC INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 808434-001 .............................. Valve Bloc 3 - Spool (included 3 - 6) ....................................................... 1 808434-002 .............................. Valve Bloc 4 - Spool (included 3 - 6) ....................................................... 1 2 ..................... 050003-043 .............................. Screw ...................................................................................................... 3 3 ........................... 794064 ..................................... Priority Steer Valve ............................................................................ 1 4 ........................... 794059 ..................................... Main Relief Valve ............................................................................... 1 5 ........................... 794060 ..................................... Seal Kit (3 - Spool) ............................................................................ 6 794060 ..................................... Seal Kit (4 - Spool) ............................................................................ 8 6 ........................... 794061 ..................................... Cap Spool (3 - Spool) ........................................................................ 3 794061 ..................................... Cap Spool (4 - Spool) ........................................................................ 4 7 ..................... 793398 ..................................... Seal ......................................................................................................... 2 8 ..................... 064348 ..................................... Banjo Fitting ............................................................................................ 1 9 ..................... 064345 ..................................... Bolt Banjo ................................................................................................ 1 10 .................... 064279-008 .............................. Adapter ................................................................................................... 2 11 .................... 064280-008 .............................. Elbow ...................................................................................................... 1 12 .................... 064279-006 .............................. Adaptor ................................................................................................... 3 13 .................... 064340 ..................................... Adaptor ................................................................................................... 1 14 .................... 064279-007 .............................. Adaptor (3 - Spool) .................................................................................. 2 064279-007 .............................. Adaptor (4 - Spool) .................................................................................. 4 15 .................... 064311-006 .............................. Cap (3 - Spool) ....................................................................................... 2 16 .................... 064296-004 .............................. Adaptor (Lift Height over 5000mm) ......................................................... 1 17 .................... 064285-001 .............................. Adaptor (Lift Height over 5000mm) ......................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.10-2232

47

LOWERING FLOW CONTROL MANIFOLD

5

6

1 6

7

2

3 6

4

5

MP-2232-029 MP-2.10-2232

M1.0-0000-00048 48M1.0-0000-00048

MP-SC3200-GB 10/03 • Printed in U.S.A.

LOWERING FLOW CONTROL MANIFOLD INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 131327-001 .............................. Lowering Flow Control Manifold .............................................................. 1 1 ........................... 124212 ..................................... Manifold Block ................................................................................... 1 2 ........................... 124213-002 .............................. Regulator Flow .................................................................................. 1 3 ........................... 064019-045 .............................. O-Ring ............................................................................................... 1 4 ........................... 064281-001 .............................. Adaptor .............................................................................................. 1 5 ........................... 064279-008 .............................. Adaptor .............................................................................................. 2 6 ........................... 064019-030 .............................. O-Ring ............................................................................................... 3 7 ........................... 064280-008 .............................. Adaptor .............................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.10-2232

49

COUNTER BALANCE VALVE

5 3

6 2

4

1

5

MP-2232-050 MP-2.10-2232

M1.0-0000-00050 50M1.0-0000-00050

MP-SC3200-GB 10/03 • Printed in U.S.A.

COUNTER BALANCE VALVE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 808739 ..................................... Counter Balance Valve ............................................................................ 1 805247 ..................................... Seal Kit ................................................................................................... 1 2 ..................... 808818 ..................................... Plate ........................................................................................................ 1 3 ..................... 050007-014 .............................. Screw ...................................................................................................... 2 4 ..................... 050008-015 .............................. Nut .......................................................................................................... 2 5 ..................... 064280-006 .............................. Adaptor ................................................................................................... 2 6 ..................... 064279-005 .............................. Adaptor ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.10-2232

51

TILT FLOW REGULATOR VALVE Lift Height over 5000mm

2

1

4

3

4

MP-2232-055 MP-2.10-2232

M1.0-0000-00052 52M1.0-0000-00052

MP-SC3200-GB 10/03 • Printed in U.S.A.

TILT FLOW REGULATOR VALVE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 130885 ..................................... Tilt Flow Regulator Valve (included 1 - 3) ................................................ 1 1 ........................... 805244 ..................................... Valve ................................................................................................. 1 805247 ..................................... Kit Seal .............................................................................................. 1 2 ........................... 805245 ..................................... Valve ................................................................................................. 1 805247 ..................................... Kit Seal .............................................................................................. 1 3 ........................... 805246 ..................................... Valve ................................................................................................. 1 805248 ..................................... Kit Seal .............................................................................................. 1 4 ..................... 064279-005 .............................. Adaptor ................................................................................................... 5

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.10-2232

53

ACCESSORY MANIFOLD

1

3 2

2

2

2

4 3 5 4

6

MP-2232-057 MP-2.10-2232

M1.0-0000-00054 54M1.0-0000-00054

MP-SC3200-GB 10/03 • Printed in U.S.A.

ACCESSORY MANIFOLD INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 124821 ..................................... Accessory Manifold ................................................................................ 1 1 ........................... 124822 ..................................... Block Manifold ................................................................................... 1 2 ........................... 064019-029 .............................. O-Ring ............................................................................................... 4 3 ........................... 064091-002 .............................. Plug ................................................................................................... 2 4 ........................... 064279-010 .............................. Adaptor .............................................................................................. 2 5 ........................... 064019-045 .............................. O-Ring ............................................................................................... 1 6 ........................... 126233 ..................................... Valve ................................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.10-2232

55

PUMP

MP-2232-037 MP-2.12-2232

M1.0-0000-00056 56M1.0-0000-00056

MP-SC3200-GB 10/03 • Printed in U.S.A.

PUMP INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 790940-004 .............................. Pump ....................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.12-2232

57

PUMP MOTOR AND PUMP

3

1

4

2

1

2 5

Power Unit Frame

2

6

7

8 9 10 11

MP-2232-036 MP-2.13-2232

M1.0-0000-00058 58M1.0-0000-00058

MP-SC3200-GB 10/03 • Printed in U.S.A.

PUMP MOTOR AND PUMP INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 130767 ..................................... Buffer ...................................................................................................... 5 2 ..................... 050008-030 .............................. Nut .......................................................................................................... 5 3 ..................... 810344-001 .............................. Rubber Strip ............................................................................................ 1 061004-006 .............................. Adhesive ................................................................................................. AR 4 ..................... 808749 ..................................... Clamp ...................................................................................................... 1 5 ........................................................................ Pump Motor (see Section 2.13) ............................................................... 1 063002-038 .............................. Grease .................................................................................................... AR 6 ..................... 793575 ..................................... Washer ................................................................................................... 1 7 ........................................................................ Pump (see Section 2.12) ........................................................................ 1 8 ..................... 060075-013 .............................. Screw ...................................................................................................... 2 9 ..................... 064260-002 .............................. O-Ring .................................................................................................... 1 10 .................... 130743 ..................................... Inlet Flange ............................................................................................. 1 11 .................... 050005-060 .............................. Screw ...................................................................................................... 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.13-2232

59

PUMP MOTOR 10 9 8

1

3

Motor Housing

7 2

6 14 4

15

13 5

12 16 11 25

16

16

17 18

19 20 9

10

8 21

7

Motor Housing

24

22 23

MP-2232-038 MP-2.13-2232

M1.0-0000-00060 60M1.0-0000-00060

MP-SC3200-GB 10/03 • Printed in U.S.A.

PUMP MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 020473-001 .............................. Pump Motor ............................................................................................. 1 020473-002 .............................. Pump Motor IP44 .................................................................................... 1 1 ........................... 060078-007 .............................. Screw ................................................................................................ 4 2 ........................... 020486 ..................................... Hole Plug ........................................................................................... 1 3 ........................... 020245 ..................................... Commutator End Head ...................................................................... 1 4 ........................... 062547 ..................................... Connector Brush Wear Senor ........................................................... 1 5 ........................... 020433-001 .............................. Headband (for 020473-001) .............................................................. 1 020584 ..................................... Headband (for 020473-002) .............................................................. 1 6 ........................... 020548 ..................................... Lead .................................................................................................. 1 7 ........................... 020196 ..................................... Insulator Terminal .............................................................................. 2 8 ........................... 020197 ..................................... Nut ..................................................................................................... 2 9 ........................... 060005-008 .............................. Washer .............................................................................................. 2 10 .......................... 060063-011 .............................. Screw ................................................................................................ 2 11 .......................... 020528 ..................................... Brush Box ......................................................................................... 1 12 .......................... 060032-051 .............................. Screw ................................................................................................ 4 13 .......................... 125918 ..................................... Spring ................................................................................................ 8 14 .......................... 060078-011 .............................. Screw ................................................................................................ 9 15 .......................... 020252-001 .............................. Brush ................................................................................................. 8 16 .......................... 020476 ..................................... Frame & Field .................................................................................... 1 17 .......................... 060046-020 .............................. Washer .............................................................................................. 1 18 .......................... 065081-056 .............................. Bearing Ball ....................................................................................... 1 19 .......................... 020475 ..................................... Armature ........................................................................................... 1 20 .......................... 020421 ..................................... Headband (for 020473-002) .............................................................. 1 21 .......................... 020488 ..................................... Drive End Head ................................................................................. 1 22 .......................... 065081-054 .............................. Bearing Ball ....................................................................................... 1 23 .......................... 060009-144 .............................. Ring Retaining ................................................................................... 1 24 .......................... 060078-009 .............................. Screw ................................................................................................ 4 25 .......................... 062547 ..................................... Connector Over Temperature Sensor ............................................... 1

118991 ..................................... Kit Spring (included 13) ..................................................................... 1 125921 ..................................... Kit Spring & Brush (included 13 & 15) ............................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-2.13-2232

61

Page intentionally left blank

Printed in U.S.A.

M1.0-0000-00062 62M1.0-0000-00062

SECTION 3

Printed in U.S.A.

63

GEAR BOX

0

23 Nm 4 5

6

7 1 339 Nm

339 Nm

0

0

13

24

25

8 9

3

2

10 14

11

40

45

12

43

22

10

41 26 23

42

15 34 0

35 42 - 45 Nm 37 3

27

28 29 30

32 31

16 33

34

39

17 18

5

36 21

20

0

19 45 Nm

44

38

4

MP-2232-016 MP-3.1-2232

64M1.0-0000-00064

MP-SC3200-GB 10/03 • Printed in U.S.A.

GEAR BOX INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 812891 ..................................... Drive Unit (right Hand) ............................................................................ 1 812892 ..................................... Drive Unit (left Hand) .............................................................................. 1 1 ........................... 794103 ..................................... Wheel Shaft ....................................................................................... 2 2 ........................... 794055 ..................................... Wheel Bolt ......................................................................................... 10 3 ........................... 794194-001 .............................. Transmission Case (right Hand) ........................................................ 1 794194-002 .............................. Transmission Case (left Hand) .......................................................... 1 4 ........................... 050005-023 .............................. Screw ................................................................................................ 24 053050-019 .............................. Loctite ............................................................................................... AR 5 ........................... 794195-003 .............................. Washer .............................................................................................. 24 6 ........................... 794106-001 .............................. Seal ................................................................................................... 2 7 ........................... 794208 ..................................... Gearbox Cover .................................................................................. 2 794195-001 .............................. Pin ..................................................................................................... 4 8 ........................... 794108-001 .............................. Shim .................................................................................................. AR 9 ........................... 794109-001 .............................. Bearing, Tapered Roller ..................................................................... 2 794110-001 .............................. Washer .............................................................................................. 2 10 .......................... 794189 ..................................... Pinion ................................................................................................ 2 11 .......................... 794109-002 .............................. Bearing, Tapered Roller ..................................................................... 2 12 .......................... 794108-002 .............................. Shim .................................................................................................. AR 13 .......................... 794106-002 .............................. Seal ................................................................................................... 2 14 .......................... 794109-003 .............................. Bearing, Tapered Roller ..................................................................... 2 15 .......................... 794112 ..................................... Gear .................................................................................................. 2 16 .......................... 794110-002 .............................. Washer .............................................................................................. 2 17 .......................... 794109-004 .............................. Bearing, Tapered Roller ..................................................................... 2 18 .......................... 794110-003 .............................. Washer .............................................................................................. 2 19 .......................... 050005-071 .............................. Screw ................................................................................................ 10 20 .......................... 794113 ..................................... Cap .................................................................................................... 2 21 .......................... 794110-004 .............................. Washer .............................................................................................. 2 22 .......................... 794108-003 .............................. Shim .................................................................................................. AR 23 .......................... 794109-005 .............................. Bearing, Tapered Roller ..................................................................... 2 24 .......................... 050067-058 .............................. Screw ................................................................................................ 10 792268 ..................................... Pin ..................................................................................................... 4 25 .......................... 050068-006 .............................. Nut ..................................................................................................... 10 26 .......................... 794114 ..................................... Gear Shaft ......................................................................................... 2 27 .......................... 794109-006 .............................. Bearing, Tapered Roller ..................................................................... 2 28 .......................... 794115 ..................................... Bush .................................................................................................. 2 29 .......................... 794108-004 .............................. Shim .................................................................................................. AR 30 .......................... 794106-003 .............................. Seal ................................................................................................... 2 31 .......................... 794056 ..................................... Seal ................................................................................................... 4 32 .......................... 794057 ..................................... Magnetic Bolt ..................................................................................... 2 33 .......................... 794058 ..................................... Screw ................................................................................................ 2 34 .......................... 050010-039 .............................. Washer .............................................................................................. 24 35 .......................... 050005-072 .............................. Screw ................................................................................................ 6 36 .......................... 050005-033 .............................. Screw ................................................................................................ 14 37 .......................... 794116 ..................................... Pin ..................................................................................................... 4 38 .......................... 794207-001 .............................. Backplate (right Hand) ...................................................................... 1 794207-002 .............................. Backplate (left Hand) ......................................................................... 1 39 .......................... 794117 ..................................... Bolt .................................................................................................... 2 40 .......................... 124287 ..................................... Mast Pivot Block ............................................................................... 2 41 .......................... 076048-001 .............................. Grease Nipple ................................................................................... 2 42 .......................... 065012-009 .............................. Bearing .............................................................................................. 2 43 .......................... 060099-002 .............................. Screw ................................................................................................ 4 44 .......................... 794195-002 .............................. Pin ..................................................................................................... 4 45 .......................... 803769 ..................................... Valve ................................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-3.1-2232

65

DRIVE MOTOR

1

Motor Housing

11

5 2

14 10

13

21

12

18

19

4

16 21

17 9 15 9 7 12

8 3

14 13 6

1

Motor Housing

20

MP-2232-017 MP-3.3-2232

66M1.0-0000-00066

MP-SC3200-GB 10/03 • Printed in U.S.A.

DRIVE MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 020756-001 .............................. Drive Motor (4.8 kW) ............................................................................... 1 020756-002 .............................. Drive Motor (2.9 kW) ............................................................................... 1 1 ........................... 060078-009 .............................. Screw ................................................................................................ 12 2 ........................... 050012-022 .............................. Ring Retaining ................................................................................... 1 3 ........................... 020505 ..................................... Drive End Head ................................................................................. 1 020418 ..................................... Head Band (only for 2.9 kW) ............................................................. 1 4 ........................... 020540 ..................................... Headband (4.8 kW) ........................................................................... 1 020582 ..................................... Headband (2.9 kW) ........................................................................... 1 5 ........................... 020542 ..................................... Plug ................................................................................................... 1 6 ........................... 020757 ..................................... Armature (included Fan) .................................................................... 1 020225-002 ............................... Fan ............................................................................................... 1 7 ........................... 065081-056 .............................. Bearing Ball ....................................................................................... 1 8 ........................... 060009-144 .............................. Ring Retaining ................................................................................... 1 9 ........................... 020492 ..................................... Housing and Field ASM (included 21) ............................................... 1 060078-003 ............................... Screw .......................................................................................... 8 10 .......................... 020548 ..................................... Lead ASM ......................................................................................... 2 11 .......................... 020507 ..................................... Motor End Cover ............................................................................... 1 12 .......................... 020196 ..................................... Insulator Terminal .............................................................................. 2 13 .......................... 020197 ..................................... Nut ..................................................................................................... 2 14 .......................... 060063-011 .............................. Screw ................................................................................................ 4 060005-008 .............................. Washer .............................................................................................. 4 15 .......................... 020511 ..................................... Brush Box (included 16) .................................................................... 1 16 ................................ 113329 ...................................... Kit Spring ..................................................................................... 1 17 .......................... 060032-051 .............................. Screw ................................................................................................ 4 18 .......................... 060078-011 .............................. Screw ................................................................................................ 6 19 .......................... 020124-001 .............................. Brush ................................................................................................. 4 20 .......................... 050067-035 .............................. Screw ................................................................................................ 8 21 .......................... 062547 ..................................... Connector ......................................................................................... 3

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-3.3-2232

67

DRIVE TIRE Super Elastic

Cushion 1 1

2

3 2

3

Pneumatic 1

2

3

4 6 5

MP-2232-067 MP-3.4-2232

68M1.0-0000-00068

MP-SC3200-GB 10/03 • Printed in U.S.A.

DRIVE TIRE INDEX

PART NUMBER

PART NAME

792531-001

Drive Tire (Super Elastic 1.3t/1.6t)

NUMBER REQUIRED

1 ..................... 792508 ..................................... Wheel ...................................................................................................... 2 2 ..................... 792532 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

792531-004

Drive Tire (Super Elastic/non Marking 1.3t/1.6t)

1 ..................... 792508 ..................................... Wheel ...................................................................................................... 2 2 ..................... 793639 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

792526-001

Drive Tire (Super Elastic 1.8t)

1 ..................... 792527 ..................................... Wheel ...................................................................................................... 2 2 ..................... 792528 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

792526-004

Drive Tire (Super Elastic/non Marking 1.8t)

1 ..................... 792527 ..................................... Wheel ...................................................................................................... 2 2 ..................... 793641 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

131790

Drive Tire (Cushion)

1 ..................... 124300 ..................................... Wheel ...................................................................................................... 2 2 ..................... 793229-004 .............................. Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

792518

Drive Tire (Pneumatic)

1 ..................... 792508 ..................................... Wheel ...................................................................................................... 2 2 ..................... 792521 ..................................... Flap ......................................................................................................... 2 3 ..................... 792519 ..................................... Tyre ......................................................................................................... 2 4 ..................... 792520 ..................................... Tube & Valve ........................................................................................... 2 5 ..................... 793669 ..................................... Locking Ring ........................................................................................... 2 6 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-3.4-2232

69

Page intentionally left blank

Printed in U.S.A.

70M1.0-0000-00070

SECTION 4

Printed in U.S.A.

71

CONTACTOR PANEL Part 1-5

1

6

2

9

3

8

7

4

5

MP-2232-046 MP-4.1-2232

72M1.0-0000-00072

MP-SC3200-GB 10/03 • Printed in U.S.A.

CONTACTOR PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 794034-003 .............................. Base Plate .............................................................................................. 1 2 ..................... 050070-002 .............................. Screw ...................................................................................................... 8 3 ..................... 050008-030 .............................. Nut .......................................................................................................... 6 793566 ..................................... Tall Nut .................................................................................................... 1 4 ..................... 796730-001 .............................. Pump Controller ...................................................................................... 1 796730-002 .............................. Pump Controller (Freezer/Corrosion) ...................................................... 1 5 ..................... 796729-001 .............................. Traction Controller ................................................................................... 1 796729-002 .............................. Traction Controller (Freezer/Corrosion) ................................................... 1 6 ..................... 794035 ..................................... Bracket ................................................................................................... 1 7 ........................................................................ Forward/Reverse Contactor (see Section 4.4) ....................................... 2 8 ........................................................................ Line Contactor (see Section 4.4) ............................................................ 1 9 ........................................................................ Regen Braking Contactor (see Section 4.4) ........................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.1-2232

73

CONTACTOR PANEL Part 2-5

1

5

7 6

9

8

2

3

4

MP-2232-047 MP-4.1-2232

74M1.0-0000-00074

MP-SC3200-GB 10/03 • Printed in U.S.A.

CONTACTOR PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 794038 ..................................... Power Cable ............................................................................................ 1 2 ..................... 794037 ..................................... Power Cable ............................................................................................ 1 3 ..................... 794182 ..................................... Power Cable ............................................................................................ 1 4 ..................... 794041 ..................................... Bus Bar ................................................................................................... 1 5 ..................... 794193 ..................................... Power Cable ............................................................................................ 1 6 ..................... 794068 ..................................... Bus Bar ................................................................................................... 1 7 ..................... 794051 ..................................... Bus Bar ................................................................................................... 1 8 ..................... 794039 ..................................... Bus Bar ................................................................................................... 1 9 ..................... 794040 ..................................... Bus Bar ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.1-2232

75

CONTACTOR PANEL Part 3-5 7 8

5 4 5 11

3 5

4

6

10 12 9

3

13

2

13

1

MP-2232-048 MP-4.1-2232

76M1.0-0000-00076

MP-SC3200-GB 10/03 • Printed in U.S.A.

CONTACTOR PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 794043-003 .............................. Main Harness .......................................................................................... 1 794588 ..................................... Main Harness (Freezer/Corrosion) ......................................................... 1 2 ..................... 794044 ..................................... Power Cable ............................................................................................ 1 3 ..................... 794042 ..................................... Bus Bar ................................................................................................... 2 4 ..................... 794047-001 .............................. Fuse Holder ............................................................................................ 2 5 ..................... 794049 ..................................... Screw ...................................................................................................... 6 6 ..................... 794047-002 .............................. Fuse Holder ............................................................................................ 1 7 ..................... 794014 ..................................... Fuse 500A .............................................................................................. 1 8 ..................... 794585 ..................................... Fuse 355A .............................................................................................. 1 9 ..................... 794046 ..................................... Fuse Holder ............................................................................................ 2 10 .................... 794048 ..................................... Screw ...................................................................................................... 2 11 .................... 794015 ..................................... Fuse 10A ................................................................................................ 2 12 .................... 794045 ..................................... Power Cable ............................................................................................ 1 13 .................... 794050 ..................................... LED ......................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.1-2232

77

CONTACTOR PANEL Part 4-5

11

8

1

7 8

12 9

3

2

4

5

6 5 8 13

14 14 13

12

10 12

MP-2232-063 MP-4.1-2232

78M1.0-0000-00078

MP-SC3200-GB 10/03 • Printed in U.S.A.

CONTACTOR PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Motor Cable (see next page) ................................................................... 1 125588-003 .............................. Insulation Boot ........................................................................................ 8 793735 ..................................... Insulation Boot ........................................................................................ 2 2 ..................... 793405 ..................................... Bracket ................................................................................................... 1 3 ..................... 050003-032 .............................. Screw ...................................................................................................... 2 4 ..................... 793318 ..................................... Clamp ...................................................................................................... 3 131052-001 .............................. Adhesive Tape ......................................................................................... AR 5 ..................... 050006-023 .............................. Screw ...................................................................................................... 6 6 ..................... 793583 ..................................... Clamp ...................................................................................................... 3 131052-001 .............................. Adhesive Tape ......................................................................................... AR 7 ..................... 807885 ..................................... Clamp ...................................................................................................... 1 131052-001 .............................. Adhesive Tape ......................................................................................... AR 8 ..................... 050007-009 .............................. Screw ...................................................................................................... 6 9 ..................... 807890 ..................................... Clamp ...................................................................................................... 1 131052-001 .............................. Adhesive Tape ......................................................................................... AR 10 .................... 793318 ..................................... Clamp ...................................................................................................... 2 131052-001 .............................. Adhesive Tape ......................................................................................... AR 11 .................... 793411 ..................................... Clamp ...................................................................................................... 2 131052-001 .............................. Adhesive Tape ......................................................................................... AR 12 .................... 050008-015 .............................. Nut .......................................................................................................... 3 13 .................... 793364-004 .............................. Clip .......................................................................................................... 3 14 .................... 050007-009 .............................. Screw ...................................................................................................... 2

not illustrated 794929 ..................................... Main Loom .............................................................................................. 1 794944 ..................................... Panel-Fuse Holder Assembly ................................................................. 1 793288 ..................................... Clip .......................................................................................................... 1 050003-011 .............................. Screw ...................................................................................................... 1 050008-008 .............................. Nut .......................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.1-2232

79

CONTACTOR PANEL Model Numbers

Position 1

Remark

3210

792878-009

Traction Motor RD1 to Traction Controller RD1

3220

792878-001

Traction Motor RD1 to Traction Controller RD1

3240

792878-017

Traction Motor RD1 to Traction Controller RD1

3210

792878-010

Traction Motor RD2 to Traction Controller RD2

3220

792878-002

Traction Motor RD2 to Traction Controller RD2

3240

792878-018

Traction Motor RD2 to Traction Controller RD2

3210

792878-013

Traction Motor LD1 to Traction Controller LD1

3220

792878-005

Traction Motor LD1 to Traction Controller LD1

3240

792878-021

Traction Motor LD1 to Traction Controller LD1

3210

792878-014

Traction Motor LD2 to Traction Controller LD2

3220

792878-006

Traction Motor LD2 to Traction Controller LD2

3240

792878-022

Traction Motor LD2 to Traction Controller LD2

3210

792878-011

Traction Motor RA1 to Contactor RA1

3220

792878-003

Traction Motor RA1 to Contactor RA1

3240

792878-019

Traction Motor RA1 to Contactor RA1

3210

792878-012

Traction Motor RA2 to Contactor RA2

3220

792878-004

Traction Motor RA2 to Contactor RA2

3240

792878-020

Traction Motor RA2 to Contactor RA2

3210

792878-015

Traction Motor LA1 to Contactor LA1

3220

792878-007

Traction Motor LA1 to Contactor LA1

3240

792878-023

Traction Motor LA1 to Contactor LA1

3210

792878-016

Traction Motor LA2 to Contactor LA2

3220

792878-008

Traction Motor LA2 to Contactor LA2

3240

792878-024

Traction Motor LA2 to Contactor LA2 Tab012gb

MP-4.1-2232

80M1.0-0000-00080

MP-SC3200-GB 10/03 • Printed in U.S.A.

Page intentionally left blank

Printed in U.S.A.

81

CONTACTOR PANEL Part 5-5

2

6 6 6

3 5

4 7 14 9

8

15

13 5

12

10

11 16

1

MP-2232-058 MP-4.1-2232

82M1.0-0000-00082

MP-SC3200-GB 10/03 • Printed in U.S.A.

CONTACTOR PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Cold Store 1 ..................... 810279 ..................................... Cover ...................................................................................................... 1 2 ..................... 810079 ..................................... Plate ........................................................................................................ 1 3 ..................... 794582 ..................................... Relay ....................................................................................................... 1 4 ..................... 050009-001 .............................. Washer ................................................................................................... 2 5 ..................... 050004-025 .............................. Screw ...................................................................................................... 4 6 ..................... 050008-004 .............................. Nut .......................................................................................................... 6 7 ..................... 062488-012 .............................. Spacer .................................................................................................... 4 8 ..................... 088941 ..................................... Thermostat .............................................................................................. 1 9 ..................... 060064-004 .............................. Screw ...................................................................................................... 2 10 .................... 093933 ..................................... Fuse Holder ............................................................................................ 2 11 .................... 094362-010 .............................. Fuse 10A ................................................................................................ 2 12 .................... 793288 ..................................... Clip .......................................................................................................... 1 13 .................... 050003-013 .............................. Screw ...................................................................................................... 1 14 .................... 050008-008 .............................. Nut .......................................................................................................... 1 15 .................... 808759 ..................................... Cover ...................................................................................................... 1 16 .................... 794679 ..................................... Rivet ........................................................................................................ 2 not illustrated 810263 ..................................... Harness (for 3, 8 & 10) ........................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.1-2232

83

FORWARD/REVERSE CONTACTOR 2

1

4 3 5 5

6

6

1

8

7

9

10 MP-2232-043 MP-4.4-2232

84M1.0-0000-00084

MP-SC3200-GB 10/03 • Printed in U.S.A.

FORWARD/REVERSE CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 795753 ..................................... Forward/Reverse Contactor ................................................................... 2 1 ........................... 805035 ..................................... Screw Kit ........................................................................................... 2 2 ........................... 107351 ..................................... Screw ................................................................................................ 6 3 ........................... 794167 ..................................... Cover Top .......................................................................................... 2 4 ........................... 794171 ..................................... Dust Shield ........................................................................................ 8 5 ........................... 794168 ..................................... Spring ................................................................................................ 4 6 ........................... 794169 ..................................... Contact Moving ................................................................................. 4 7 ........................... 794170 ..................................... Tip Stationary .................................................................................... 2 8 ........................... 117154 ..................................... Insulator ............................................................................................ 4 9 ........................... 794024 ..................................... Frame (Coil and Lower Steel Shroud) ............................................... 2 10 .......................... 794025 ..................................... Cover Dust ........................................................................................ 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.4-2232

85

LINE CONTACTOR

1

3

2

4

3

5 6

7

8

9 MP-2232-044 MP-4.4-2232

86M1.0-0000-00086

MP-SC3200-GB 10/03 • Printed in U.S.A.

LINE CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 794033 ..................................... Line Contactor ........................................................................................ 1 1 ........................... 120115 ..................................... Screw Kit ........................................................................................... 1 2 ........................... 120114 ..................................... Cover Top .......................................................................................... 1 3 ........................... 120112 ..................................... Fixed Contact .................................................................................... 2 4 ........................... 794032 ..................................... Spring ................................................................................................ 1 5 ........................... 120113 ..................................... Contact Moving ................................................................................. 1 6 ........................... 120120 ..................................... Base Plate ......................................................................................... 1 7 ........................... 120629 ..................................... Plunger .............................................................................................. 1 8 ........................... 794026 ..................................... Frame (Coil and Lower Steel Shroud) ............................................... 1 9 ........................... 120638 ..................................... Cover Dust ........................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.4-2232

87

REGEN BRAKING CONTACTOR

1

3

2

4

3

5 6

6

7

8

9

10 MP-2232-045 MP-4.4-2232

88M1.0-0000-00088

MP-SC3200-GB 10/03 • Printed in U.S.A.

REGEN BRAKING CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 795754 ..................................... Regen Braking Contactor ....................................................................... 1 1 ........................... 120115 ..................................... Screw Kit ........................................................................................... 1 2 ........................... 794172 ..................................... Cover Top .......................................................................................... 1 3 ........................... 794173 ..................................... Fixed Contact .................................................................................... 2 4 ........................... 794175 ..................................... Spring ................................................................................................ 1 5 ........................... 794174 ..................................... Contact Moving (included 8) .............................................................. 1 6 ........................... 794176 ..................................... Contact N/C ...................................................................................... 2 7 ........................... 120120 ..................................... Base Plate ......................................................................................... 1 8 ........................... 120629 ..................................... Plunger .............................................................................................. 1 9 ........................... 794030 ..................................... Frame (Coil and Lower Steel Shroud) ............................................... 1 10 .......................... 120638 ..................................... Cover Dust ........................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.4-2232

89

MAST WIRING - TT

8 9 1

7

6

6

2 2

6

7

3 2 3

5 4

6 2

3

230 mm

MP-2232-066 MP-4.5-2232

90M1.0-0000-00090

MP-SC3200-GB 10/03 • Printed in U.S.A.

MAST WIRING - TT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 127515-xxx .............................. Mast Cable (see Table) ........................................................................... 1 2 ..................... 107204 ..................................... Grip Cable ............................................................................................... 3 3 ..................... 089544 ..................................... Spring ..................................................................................................... 3 4 ..................... 131144 ..................................... Bracket ................................................................................................... 1 5 ..................... 060063-006 .............................. Screw ...................................................................................................... 1 6 ..................... 061003-004 .............................. Tie Cable ................................................................................................. 7 061003-005 .............................. Tie Cable ................................................................................................. 1 7 ..................... 060016-058 .............................. Screw ...................................................................................................... 1 060030-161 .............................. Washer ................................................................................................... 1 060005-008 .............................. Washer ................................................................................................... 1 060021-009 .............................. Nut .......................................................................................................... 1 8 ..................... 112533 ..................................... Filter Block .............................................................................................. 1 062007-005 .............................. Terminal ................................................................................................... 2 9 ..................... 060065-002 .............................. Screw ...................................................................................................... 2

Collapsed Height

Lift Height

Position 1

1955 mm

4370 mm

127515-002

2110 mm

4825 mm

127515-003

2260 mm

5285 mm

127515-004

2415 mm

5740 mm

127515-005

2540 mm

6120 mm

127515-006

2667 mm

6375 mm

127515-007

2845 mm

6910 mm

127515-010

3035 mm

7495 mm

127515-010 Tab014gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.4-2232

91

DIRECTIONAL CONTROL

MP-2232-011 MP-4.6-2232

92M1.0-0000-00092

MP-SC3200-GB 10/03 • Printed in U.S.A.

DIRECTIONAL CONTROL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 129720 ..................................... Cam/Lever .............................................................................................. 1 2 ..................... 105802 ..................................... Roller ...................................................................................................... 2 3 ..................... 060037-008 .............................. Eyelet ...................................................................................................... 2 4 ..................... 122109 ..................................... Spring ..................................................................................................... 2 5 ..................... 074334-007 .............................. Rod ......................................................................................................... 1 6 ..................... 074334-006 .............................. Rod ......................................................................................................... 1 7 ..................... 062766 ..................................... Switch Directional (FS/RS) ..................................................................... 2 8 ..................... 105801 ..................................... Spacer .................................................................................................... 1 9 ..................... 060031-020 .............................. Nut Speed ............................................................................................... 2 10 .................... 060009-005 .............................. Ring Retaining ........................................................................................ 1 11 .................... 121990 ..................................... Bracket ................................................................................................... 1 121991 ..................................... Bracket (Freezer/Corrosion) ................................................................... 1 12 .................... 810345 ..................................... Heater Bracket ....................................................................................... 2 050004-017 .............................. Screw ...................................................................................................... 4 13 .................... 130776-002 .............................. Harness (includes Resistor) ................................................................... 1 062033-057 .............................. Resistor RES3 .................................................................................. 1 050004-025 .............................. Screw ...................................................................................................... 2 060059-018 .............................. Nut .......................................................................................................... 2 14 .................... 130776-002 .............................. Harness (includes Resistor) ................................................................... 1 062033-057 .............................. Resistor (RES2) ................................................................................ 1 050004-025 .............................. Screw ...................................................................................................... 2 060059-018 .............................. Nut .......................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.6-2232

93

ACCELERATOR 8

Floor Cover

7

6 1 3

9

5 2

4 19 20

12

21

10 11

24 25

13

3 31 23

14

22

4

30

16

29 27 15 18

28

26

17

Overhead Guard

MP-2232-042 MP-4.6-2232

94M1.0-0000-00094

MP-SC3200-GB 10/03 • Printed in U.S.A.

ACCELERATOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 124477-002 .............................. Pedal Accelerator .................................................................................... 1 2 ..................... 050006-022 .............................. Screw ...................................................................................................... 2 3 ..................... 124894 ..................................... Buffer ...................................................................................................... 2 4 ..................... 050008-015 .............................. Nut .......................................................................................................... 2 5 ..................... 124892 ..................................... Lever Accelerator ................................................................................... 1 124892-002 .............................. Lever Accelerator (high Battery) ............................................................. 1 6 ..................... 124929-001 .............................. Bushing ................................................................................................... 2 7 ..................... 124811 ..................................... Pin ........................................................................................................... 1 8 ..................... 050001-036 .............................. Cotter Pin ................................................................................................ 1 9 ..................... 130845 ..................................... Lever ....................................................................................................... 1 10 .................... 124895 ..................................... Roller ...................................................................................................... 1 11 .................... 124929-004 .............................. Bushing ................................................................................................... 2 12 .................... 050012-030 .............................. Circlip ...................................................................................................... 1 13 .................... 124934 ..................................... Spring ..................................................................................................... 1 14 .................... 124929-002 .............................. Bushing ................................................................................................... 2 15 .................... 130846 ..................................... Cam ........................................................................................................ 1 16 .................... 050000-069 .............................. Cotter Pin ................................................................................................ 1 17 .................... 130777 ..................................... Potentiometer .......................................................................................... 1 18 .................... 050006-001 .............................. Screw ...................................................................................................... 2 050009-002 .............................. Washer ................................................................................................... 2 19 .................... 050006-001 .............................. Screw ...................................................................................................... 2 20 .................... 130774 ..................................... Switch ..................................................................................................... 1 21 .................... 803310 ..................................... Actuator Switch ....................................................................................... 1 22 .................... 050009-002 .............................. Washer ................................................................................................... 1 23 .................... 060059-014 .............................. Nut .......................................................................................................... 2 24 .................... 050004-031 .............................. Screw ...................................................................................................... 1 25 .................... 050008-015 .............................. Nut .......................................................................................................... 1 26 .................... 793288 ..................................... Clip .......................................................................................................... 2 27 .................... 050003-013 .............................. Screw ...................................................................................................... 2 28 .................... 050008-008 .............................. Nut .......................................................................................................... 2 29 .................... 130756 ..................................... Mount Accelerator ................................................................................... 1 30 .................... 060031-011 .............................. Screw ...................................................................................................... 2 31 .................... 060059-001 .............................. Nut .......................................................................................................... 2

not illustrated (Freezer/Corrosion) 130776-001 .............................. Resistor .................................................................................................. 1 050004-042 .............................. Screw ...................................................................................................... 4 060059-018 .............................. Nut .......................................................................................................... 4 131127 ..................................... Plate ........................................................................................................ 1 131129-002 .............................. Plate ........................................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.6-2232

95

EMERGENCY DISCONNECT/BATTERY CONNECTOR 1

7

4

6

2 5

3

8

MP-2232-064 MP-4.7-2232

96M1.0-0000-00096

MP-SC3200-GB 10/03 • Printed in U.S.A.

EMERGENCY DISCONNECT/BATTERY CONNECTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 050070-002 .............................. Screw ...................................................................................................... 2 2 ..................... 808226-001 .............................. Bracket ................................................................................................... 1 808226-002 .............................. Bracket (high Battery) ............................................................................. 1 3 ..................... 050008-030 .............................. Nut .......................................................................................................... 2 4 ..................... 808228-001 .............................. Disconnect Handle ................................................................................. 1 5 ..................... 050005-059 .............................. Screw ...................................................................................................... 3 6 ..................... 050008-015 .............................. Nut .......................................................................................................... 3 7 ..................... 127573 ..................................... Label Battery Disconnect ........................................................................ 1 8 ..................... 808742-001 .............................. Battery Cables (for model 3210-13) ........................................................ 1 808742-002 .............................. Battery Cables (for model 3210-13h, 3220-13 & 3220-16) ...................... 1 808742-003 .............................. Battery Cables (for model 3220-13h, 3220-16h,3240-16 & 3240-18) ...... 1 808742-004 .............................. Battery Cables (for model 3240-16h & 3240-18h) ................................... 1 108801-006 .............................. Connector ......................................................................................... 1 050007-012 .............................. Screw ................................................................................................ 2 050008-015 .............................. Nut ..................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.7-2232

97

INSTRUMENTS 12 13

11

14

10 12 11

8 6 5 2 4

Overhead Guard

7

4

1

9

9

3 3

MP-2232-022 MP-4.9-2232

98M1.0-0000-00098

MP-SC3200-GB 10/03 • Printed in U.S.A.

INSTRUMENTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 124340 ..................................... Bracket ................................................................................................... 1 2 ..................... 124339 ..................................... Bracket ................................................................................................... 1 3 ..................... 050025-008 .............................. Screw ...................................................................................................... 4 4 ..................... 060059-001 .............................. Nut .......................................................................................................... 4 5 ..................... 810794 ..................................... Bracket (Option) ..................................................................................... 1 6 ..................... 794371 ..................................... Pulse Module (Option) ........................................................................... 1 7 ..................... 060064-005 .............................. Screw (Option) ....................................................................................... 2 8 ..................... 060059-014 .............................. Nut (Option) ............................................................................................ 2 9 ..................... 050067-012 .............................. Screw ...................................................................................................... 2 10 .................... 124812 ..................................... Plate Cover ............................................................................................. 1 11 .................... 050009-012 .............................. Washer ................................................................................................... 2 12 .................... 060062-004 .............................. Screw ...................................................................................................... 2 13 .................... 124713 ..................................... Panel ....................................................................................................... 1 14 .................... 794894 ..................................... Battery Discharge ................................................................................... 1 794895 ..................................... Combined Indicator (Option) ................................................................... 1 793896 ..................................... Lomm (Brush Wear Indicator/Option) ...................................................... 1 061003-005 .............................. Cable Ties (Option) ................................................................................. 6

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.9-2232

99

REVERSE ALARM

13 12

14 1

5

11 8

10

9

6

7

2 3 4

MP-2232-023 MP-4.10-2232

M1.0-0000-000100 100

MP-SC3200-GB 10/03 • Printed in U.S.A.

REVERSE ALARM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810072 ..................................... Plate ........................................................................................................ 1 2 ..................... 793793 ..................................... Module Reverse ...................................................................................... 1 3 ..................... 050004-008 .............................. Screw ...................................................................................................... 2 4 ..................... 050009-001 .............................. Washer ................................................................................................... 2 5 ..................... 060059-014 .............................. Nut .......................................................................................................... 2 6 ..................... 793288-001 .............................. Clip .......................................................................................................... 1 7 ..................... 050003-013 .............................. Screw ...................................................................................................... 1 8 ..................... 050008-008 .............................. Nut .......................................................................................................... 1 9 ..................... 115565 ..................................... Alarm Back Up ........................................................................................ 1 10 .................... 050006-024 .............................. Screw ...................................................................................................... 2 11 .................... 050009-012 .............................. Washer ................................................................................................... 2 12 .................... 050008-015 .............................. Nut .......................................................................................................... 2 13 .................... 793803 ..................................... Cable ....................................................................................................... 1 14 .................... 050008-001 .............................. Nut .......................................................................................................... 2

not illustrated 794314 ..................................... Cable (form Module Reverse to Panel) ................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.10-2232

101

WORKING LIGHT 1

5 3

8

6 6

9

4 2

7 13

10

11

12

12

15 14

Overhead Guard

17

18

15 16

11 10 20

19

Overhead Guard

19

19 MP-4.10-2232

M1.0-0000-000102 102

MP-2232-032 MP-SC3200-GB 10/03 • Printed in U.S.A.

WORKING LIGHT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 793611 ..................................... Working Light .......................................................................................... 2 794084 ..................................... Bulb ......................................................................................................... 2 065003-181 .............................. Sleeving .................................................................................................. AR 2 ..................... 812078 ..................................... Bracket ................................................................................................... 2 3 ..................... 050007-022 .............................. Screw ...................................................................................................... 2 4 ..................... 050008-021 .............................. Nut .......................................................................................................... 2 5 ..................... 060059-020 .............................. Nut .......................................................................................................... 2 060030-119 .............................. Washer ................................................................................................... 2 6 ..................... 107726 ..................................... Spacer .................................................................................................... 4 7 ..................... 050007-021 .............................. Screw ...................................................................................................... 2 8 ..................... 127627 ..................................... Bracket ................................................................................................... 2 9 ..................... 060061-013 .............................. Screw ...................................................................................................... 8 10 .................... 128362 ..................................... Clamp ...................................................................................................... 3 11 .................... 127697 ..................................... Clamp ...................................................................................................... 3 12 .................... 060062-012 .............................. Screw ...................................................................................................... 6 13 .................... 125018-001 .............................. Conduit ................................................................................................... 1 14 .................... 050008-034 .............................. Nut .......................................................................................................... 1 15 .................... 060030-078 .............................. Washer ................................................................................................... 2 16 .................... 090670-008 .............................. Tube Hinge .............................................................................................. 1 17 .................... 130064 ..................................... Bushing ................................................................................................... 2 18 .................... 130008 ..................................... Clip Pad ................................................................................................... 1 805845 ..................................... Housing ................................................................................................... 1 805814 ..................................... Spring ..................................................................................................... 1 060062-003 .............................. Screw ...................................................................................................... 2 063002-020 .............................. Silicon Grease ........................................................................................ AR 19 .................... 130060 ..................................... Clamp Bracket ........................................................................................ 1 130071 ..................................... Wire Holder ............................................................................................. 1 060062-016 .............................. Screw ...................................................................................................... 4 130125 ..................................... Cap ......................................................................................................... 2 20 .................... 130048 ..................................... Clip Pad Bracket ..................................................................................... 1 060062-015 .............................. Screw ...................................................................................................... 2 130147 ..................................... Bracket Trucks (with Data Terminal) ........................................................ 1 050003-014 .............................. Nut (with Data Terminal) .......................................................................... 4

not illustrated 813071 ..................................... Harness .................................................................................................. 1 061002-011 .............................. Clamp, Harness ...................................................................................... 2 050006-040 .............................. Screw ...................................................................................................... 2 050008-060 .............................. Nut .......................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.10-2232

103

LIGHT REAR

MP-2232-059 MP-4.10-2232

M1.0-0000-000104 104

MP-SC3200-GB 10/03 • Printed in U.S.A.

LIGHT REAR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 127908 ..................................... Taillight Bracket ....................................................................................... 1 2 ..................... 121900 ..................................... Bracket ................................................................................................... 1 050006-051 .............................. Screw ...................................................................................................... 1 050025-010 .............................. Carriage Bolt ........................................................................................... 2 050008-030 .............................. Nut .......................................................................................................... 3 3 ..................... 127910-001 .............................. Taillight Cover (Trucks W/Taillights only) ................................................. 1 127911 ..................................... Taillight Cover (Trucks W/Taillights & Strobe Light shown) ...................... 1 127906 ..................................... Strobe Cover (Trucks Equipped W/Only A Strobe Light) ........................ 1 060102-001 .............................. U-Nut ...................................................................................................... 2 060063-016 .............................. Screw ...................................................................................................... 2 4 ..................... 126768 ..................................... Distribution Board ................................................................................... 1 060013-025 .............................. Screw ...................................................................................................... 4 5 ..................... 061021-002 .............................. Snap Bushing .......................................................................................... 1 6 ..................... 127843 ..................................... Spacer .................................................................................................... 1 7 ..................... 127651-001 .............................. Strobe Light Assembly Amber LGT4 (includes Bulb & Lens) .................. 1 113620 ..................................... Blackout Lens ......................................................................................... 1 060061-004 .............................. Screw ...................................................................................................... 2 060061-005 .............................. Screw (Trucks W/Strobe Light only) ........................................................ 2 060030-044 .............................. Flatwasher .............................................................................................. 2 060059-019 .............................. Nut .......................................................................................................... 2 8 ..................... 117998 ..................................... Taillight Assembly ..................................................................................... 2 118322 ..................................... Bulb Backup (48V - 0,7A) ....................................................................... 2 117994 ..................................... Bulb Backup (48V - 0,25A) ..................................................................... 4 060014-067 .............................. Screw ...................................................................................................... 4 060005-005 .............................. Lockwasher ............................................................................................ 4 9 ..................... 124017 ..................................... Rear Light Cover ..................................................................................... 1 060102-002 .............................. U-Nut ...................................................................................................... 2 050005-010 .............................. Screw ...................................................................................................... 2 10 .................... 121899 ..................................... Angle Bracket ......................................................................................... 1 050006-024 .............................. Screw ...................................................................................................... 2 050008-015 .............................. Nut .......................................................................................................... 2 11 .................... 131299 ..................................... Light Bracket ........................................................................................... 1 060063-004 .............................. Screw ...................................................................................................... 1 107726 ..................................... Rubber Spacer ........................................................................................ 1 060030-119 .............................. Flatwasher .............................................................................................. 1 050008-060 .............................. Nut .......................................................................................................... 1 12 .................... 813059 ..................................... Worklight Assembly ................................................................................ 1 794084 ..................................... Bulb ......................................................................................................... 1 050006-040 .............................. Screw ...................................................................................................... 1 050008-060 .............................. Nut .......................................................................................................... 1

not illustrated 062520 ..................................... Diode ....................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.10-2232

105

COOLING SYSTEM

8 7 1

3 6 4

3 4

2

5

MP-2232-049 MP-4.14-2232

M1.0-0000-000106 106

MP-SC3200-GB 10/03 • Printed in U.S.A.

COOLING SYSTEM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810075 ..................................... Bracket ................................................................................................... 1 2 ..................... 794865-001 .............................. Fan .......................................................................................................... 1 3 ..................... 060064-007 .............................. Screw ...................................................................................................... 7 4 ..................... 060059-014 .............................. Nut .......................................................................................................... 7 5 ..................... 810351 ..................................... Duct Fan ................................................................................................. 1 6 ..................... 050006-049 .............................. Screw ...................................................................................................... 1 7 ..................... 810076 ..................................... Pillar ........................................................................................................ 1 8 ..................... 050009-026 .............................. Washer ................................................................................................... 1

not illustrated 794878 ..................................... Harness .................................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-4.14-2232

107

Page intentionally left blank

Printed in U.S.A.

M1.0-0000-000108 108

SECTION 5

Printed in U.S.A.

109

BRAKE PEDAL

10 1 3 4

9

2

5

8 8 11

16

6 7

12

6 13 14 17

15 19 20 21

18

22

MP-2232-014 MP-5.5-2232

M1.0-0000-000110 110

MP-SC3200-GB 10/03 • Printed in U.S.A.

BRAKE PEDAL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 050006-002 .............................. Screw ...................................................................................................... 2 2 ..................... 130774 ..................................... Switch ..................................................................................................... 1 803310 ..................................... Actuator Roller Arm ................................................................................. 1 793288 ..................................... Clip .......................................................................................................... 1 050003-013 .............................. Screw ...................................................................................................... 1 050008-008 .............................. Nut .......................................................................................................... 1 3 ..................... 050009-001 .............................. Washer ................................................................................................... 2 4 ..................... 060059-014 .............................. Nut .......................................................................................................... 2 5 ..................... 124905 ..................................... Pin ........................................................................................................... 1 050006-023 .............................. Screw ...................................................................................................... 1 6 ..................... 124883 ..................................... Bracket ................................................................................................... 1 05007-001 ................................ Screw ...................................................................................................... 4 050073-004 .............................. Spring Nut ............................................................................................... 4 7 ..................... 050008-030 .............................. Nut .......................................................................................................... 4 8 ..................... 124885-001 .............................. Bushing ................................................................................................... 2 9 ..................... 054011-006 .............................. Grease Nipple ......................................................................................... 1 053002-001 .............................. Grease .................................................................................................... AR 10 .................... 124487 ..................................... Brake Pedal ............................................................................................. 1 11 .................... 124884 ..................................... Spring ..................................................................................................... 1 12 .................... 124880-001 .............................. Fork End ................................................................................................. 1 13 .................... 050008-030 .............................. Nut .......................................................................................................... 1 14 .................... 126770 ..................................... Tie Rod ................................................................................................... 1 126770 ..................................... Tie Rod (for high Battery) ........................................................................ 1 15 .................... 124874 ..................................... Slider ....................................................................................................... 1 16 .................... 124877 ..................................... Spring Pin ............................................................................................... 1 17 .................... 124878 ..................................... Spring Pin ............................................................................................... 1 18 .................... 124880-002 .............................. Fork End ................................................................................................. 1 19 .................... 050001-012 .............................. Split Cotter .............................................................................................. 2 20 .................... 050009-026 .............................. Washer ................................................................................................... 2 21 .................... 124832 ..................................... Plate Connecting ..................................................................................... 1 22 .................... 124928 ..................................... Brace ...................................................................................................... 1 050067-035 .............................. Screw ...................................................................................................... 2

not illustrated 131129-001 .............................. Resistor Plate (Freezer/Corrosion) ......................................................... 1 130775-001 .............................. Heater Resistor (Freezer/Corrosion) ...................................................... 1 050004-042 .............................. Screw (Freezer/Corrosion) ..................................................................... 2 060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-5.5-2232

111

BRAKE Brake Right Hand 1

A

2 3 4 5 6 7 8 9

B

4 10

10 22

A

21 19

19 24

18

20

16 21

11 12

23

13

14 16

17

Brake Left Hand 16 16

17

21

15

20 17 17

C

10

24 19

22 11

21

4 9

14 23 D 13

17

15

17

B

18

8 7

17

6 12

5 4

10

3 2 1 C

D

MP-2232-015 MP-5.6-2232

M1.0-0000-000112 112

MP-SC3200-GB 10/03 • Printed in U.S.A.

BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 794207-001 .............................. Baseplate (right Hand) ............................................................................ 1 794207-002 .............................. Baseplate (left Hand) .............................................................................. 1 2 ..................... 050005-023 .............................. Screw ...................................................................................................... 12 053050-019 .............................. Adhesive ................................................................................................. AR 794195-003 .............................. Washer ................................................................................................... 12 3 ..................... 124773 ..................................... Spacer .................................................................................................... 2 4 ..................... 792776 ..................................... Plate Friction ........................................................................................... 4 5 ..................... 126771 ..................................... Pillar ........................................................................................................ 8 6 ..................... 124792 ..................................... Spring ..................................................................................................... 8 7 ..................... 124776 ..................................... Disc Brake .............................................................................................. 2 8 ..................... 124775 ..................................... Hub ......................................................................................................... 2 9 ..................... 113915 ..................................... Spring ..................................................................................................... 2 10 .................... 050008-034 .............................. Nut .......................................................................................................... 10 050009-026 .............................. Washer ................................................................................................... 10 11 .................... 050000-054 .............................. Pin ........................................................................................................... 4 12 .................... 124771 ..................................... Spacer .................................................................................................... 2 13 .................... 124772 ..................................... Retaining Plate ........................................................................................ 2 14 .................... 050006-050 .............................. Screw ...................................................................................................... 2 15 .................... 124781 ..................................... Clamp Plate ............................................................................................. 2 16 .................... 124774 ..................................... Pin ........................................................................................................... 4 17 .................... 060100-003 .............................. Splint ....................................................................................................... 4 050009-026 .............................. Washer ................................................................................................... 4 18 .................... 126774 ..................................... Lever Brake Connecting (right Hand) .................................................... 1 126775 ..................................... Lever Brake Connecting (left Hand) ........................................................ 1 19 .................... 050008-030 .............................. Nut .......................................................................................................... 6 20 .................... 124796 ..................................... Tie Rod ................................................................................................... 2 21 .................... 124795 ..................................... Rod End .................................................................................................. 4 22 .................... 065007-095 .............................. Bushing ................................................................................................... 2 23 .................... 127102 ..................................... Washer ................................................................................................... 2 24 .................... 050000-067 .............................. Pin ........................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-5.6-2232

113

PARKING BRAKE

1

23 HBS 4

20

2

22

21 3

7

8

5

1 11 9

12

7

13

14

18 8

17

10

15 11

19 6

15

15

16

MP-2232-013 MP-5.7-2232

M1.0-0000-000114 114

MP-SC3200-GB 10/03 • Printed in U.S.A.

PARKING BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 808755 ..................................... Bracket ................................................................................................... 1 050006-015 .............................. Screw ...................................................................................................... 2 050008-008 .............................. Nut .......................................................................................................... 2 2 ..................... 130717 ..................................... Plate ........................................................................................................ 1 3 ..................... 130774 ..................................... Switch ..................................................................................................... 1 793288 ..................................... Clip .......................................................................................................... 1 050003-013 .............................. Screw ...................................................................................................... 1 050008-008 .............................. Nut .......................................................................................................... 1 4 ..................... 803310 ..................................... Actuator Roller Arm ................................................................................. 1 5 ..................... 060064-002 .............................. Screw ...................................................................................................... 2 6 ..................... 124505 ..................................... Pawl ........................................................................................................ 1 060009-002 .............................. Ring Retaining ........................................................................................ 1 7 ..................... 124332 ..................................... Ratchet ................................................................................................... 1 050003-060 .............................. Screw ...................................................................................................... 2 060059-001 .............................. Nut .......................................................................................................... 2 8 ..................... 124343 ..................................... Handle .................................................................................................... 1 9 ..................... 124750 ..................................... Spring ..................................................................................................... 1 10 .................... 124459 ..................................... Lever Release ......................................................................................... 1 11 .................... 128502 ..................................... Spring ..................................................................................................... 1 12 .................... 065007-074 .............................. Bushing ................................................................................................... 2 13 .................... 060030-124 .............................. Washer ................................................................................................... 2 14 .................... 060009-008 .............................. Ring Retaining ........................................................................................ 1 15 .................... 128563 ..................................... Cable (see Section 5.5) .......................................................................... 1 128563-002 .............................. Cable (for high Battery/see Section 5.5) ................................................. 1 16 .................... 124334 ..................................... Spring ..................................................................................................... 1 17 .................... 128398 ..................................... Pin Clevis ................................................................................................ 1 18 .................... 060038-006 .............................. Split Cotter .............................................................................................. 1 19 .................... 128112 ..................................... Bracket ................................................................................................... 1 20 .................... 131128 ..................................... Bracket (Freezer/Corrosion) ................................................................... 1 21 .................... 050004-042 .............................. Screw (Freezer/Corrosion) ..................................................................... 2 22 .................... 130775-002 .............................. Heater Resistor (Freezer/Corrosion) ...................................................... 1 793288 ..................................... Clip (Freezer/Corrosion) ......................................................................... 1 050003-013 .............................. Screw (Freezer/Corrosion) ..................................................................... 1 050008-008 .............................. Nut (Freezer/Corrosion) .......................................................................... 1 23 .................... 060059-018 .............................. Nut (Freezer/Corrosion) .......................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-5.7-2232

115

Page intentionally left blank

Printed in U.S.A.

M1.0-0000-000116 116

SECTION 6

Printed in U.S.A.

117

STEER WHEEL Super Elastic

Cushion

1

1

2

3 2 3

Pneumatic 1

2

3

4 7 5

6

MP-2232-068 MP-6.4-2232

M1.0-0000-000118 118

MP-SC3200-GB 10/03 • Printed in U.S.A.

STEER WHEEL INDEX

PART NUMBER

PART NAME

792533-001

Steer Wheel (Super Elastic)

NUMBER REQUIRED

1 ..................... 792005 ..................................... Wheel ...................................................................................................... 2 2 ..................... 792530 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

792533-004

Steer Wheel (Super Elastic/non Marking)

1 ..................... 792005 ..................................... Wheel ...................................................................................................... 2 2 ..................... 793643 ..................................... Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

131789

Steer Wheel (Cushion)

1 ..................... 124302 ..................................... Wheel ...................................................................................................... 2 2 ..................... 793229-003 .............................. Tyre ......................................................................................................... 2 3 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

792522

Steer Wheel (Pneumatic)

1 ..................... 792005 ..................................... Wheel ...................................................................................................... 2 2 ..................... 792525 ..................................... Flap ......................................................................................................... 2 3 ..................... 792523 ..................................... Tyre ......................................................................................................... 2 4 ..................... 792524 ..................................... Tube & Valve ........................................................................................... 2 5 ..................... 793667 ..................................... Seating Ring ............................................................................................ 2 6 ..................... 793668 ..................................... Locking Ring ........................................................................................... 2 7 ..................... 060105-001 .............................. Nut .......................................................................................................... 10

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-6.4-2232

119

STEER AXLE

MP-2232-006 MP-6.6-2232

M1.0-0000-000120 120

MP-SC3200-GB 10/03 • Printed in U.S.A.

STEER AXLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 792104 ..................................... Steering Drive (without 36 & 37) ............................................................. 1 1 ........................... 794085-001 .............................. Nut ..................................................................................................... 1 2 ........................... 794086-001 .............................. Washer .............................................................................................. 1 3 ........................... 050009-050 .............................. Washer .............................................................................................. 1 4 ........................... 794086-002 .............................. Washer .............................................................................................. 1 5 ........................... 794087-001 .............................. Bearing, Tapered Roller ..................................................................... 1 6 ........................... 050009-051 .............................. Washer .............................................................................................. 2 7 ........................... 794088 ..................................... Retaining Ring ................................................................................... 1 8 ........................... 794089-001 .............................. Seal ................................................................................................... 1 9 ........................... 794090 ..................................... Housing ............................................................................................. 1 10 .......................... 794018 ..................................... Screw ................................................................................................ 1 11 .......................... 050011-018 .............................. Seal ................................................................................................... 1 12 .......................... 794092 ..................................... Guide Ring ........................................................................................ 4 13 .......................... 794093 ..................................... Piston ................................................................................................ 2 14 .......................... 794089-002 .............................. Seal ................................................................................................... 2 15 .......................... 794094 ..................................... Bushing ............................................................................................. 2 16 .......................... 054002-032 .............................. O-Ring ............................................................................................... 2 17 .......................... 794095 ..................................... Cylinder ............................................................................................. 2 794102 ..................................... Loctite ............................................................................................... AR 18 .......................... 794096 ..................................... Filler Cap ........................................................................................... 2 19 .......................... 050000-074 .............................. Pin ..................................................................................................... 1 20 .......................... 794089-003 .............................. Seal ................................................................................................... 1 21 .......................... 794097 ..................................... Ring ................................................................................................... 1 22 .......................... 794086-003 .............................. Washer .............................................................................................. 1 23 .......................... 794087-002 .............................. Bearing, Tapered Roller ..................................................................... 1 24 .......................... 794098 ..................................... Pinion ................................................................................................ 1 25 .......................... 794099 ..................................... Axle ................................................................................................... 1 26 .......................... 794091 ..................................... Screw ................................................................................................ 4 27 .......................... 794097-002 .............................. Ring ................................................................................................... 2 28 .......................... 055056-003 .............................. Bearing, Tapered Roller ..................................................................... 4 29 .......................... 794100 ..................................... Wheel Flange .................................................................................... 2 30 .......................... 794086-004 .............................. Washer .............................................................................................. 2 31 .......................... 050001-045 .............................. Pin ..................................................................................................... 2 32 .......................... 794085-002 .............................. Nut ..................................................................................................... 2 33 .......................... 794023 ..................................... Cap .................................................................................................... 2 34 .......................... 794052 ..................................... Stud Wheel ........................................................................................ 10 35 .......................... 794101 ..................................... Tooth Rod .......................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-6.6-2232

121

STEER AXLE/POTENTIOMETER

7

11

2

6

10

5

1 12

3 4

9

8

13

MP-2232-007 MP-6.6-2232

M1.0-0000-000122 122

MP-SC3200-GB 10/03 • Printed in U.S.A.

STEER AXLE/POTENTIOMETER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 808754 ..................................... Plate ........................................................................................................ 1 2 ..................... 130770 ..................................... Potentiometer .......................................................................................... 1 3 ..................... 794373 ..................................... Lever ....................................................................................................... 1 4 ..................... 050006-023 .............................. Screw ...................................................................................................... 1 5 ..................... 793288 ..................................... Clip .......................................................................................................... AR 6 ..................... 050003-013 .............................. Screw ...................................................................................................... AR 7 ..................... 050067-012 .............................. Screw ...................................................................................................... 2 8 ..................... 130775-001 .............................. Heater Resistor (only for Freezer/Corrosion) .......................................... 1 9 ..................... 060059-018 .............................. Nut (only for Freezer/Corrosion .............................................................. 2 10 .................... 050004-042 .............................. Screw (only for Freezer/Corrosion) ......................................................... 2 11 .................... 794577 ..................................... Cover (only for Freezer/Corrosion) ......................................................... 1 12 .................... 050067-058 .............................. Screw ...................................................................................................... 2 13 .................... 050068-006 .............................. Nut .......................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-6.6-2232

123

STEERING COLUMN Part 1 - 3

9 5 7 6 8 4 2

5

3 1

16 14 12 15 13 11 31

10

22

32

27

21

30 29 19 20

18

17

28

26 25

23 24

MP-2232-009 MP-6.7-2232

M1.0-0000-000124 124

MP-SC3200-GB 10/03 • Printed in U.S.A.

STEERING COLUMN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 124726 ..................................... Steering Wheel ........................................................................................ 1 2 ..................... 060021-099 .............................. Nut (Torque to 36 Nm) ............................................................................. 1 065005-003 .............................. Anti-Seize Compound ............................................................................. AR 3 ..................... 122041 ..................................... Spring ..................................................................................................... 3 4 ..................... 121976 ..................................... Contact Bottom (HNS) ............................................................................ 1 5 ..................... 060032-012 .............................. Screw ...................................................................................................... 7 6 ..................... 121975 ..................................... Contact Top (HNS) .................................................................................. 1 7 ..................... 060030-045 .............................. Flatwasher .............................................................................................. 3 8 ..................... 050004-025 .............................. Screw ...................................................................................................... 1 9 ..................... 129718 ..................................... Button Horn ............................................................................................. 1 10 .................... 060016-088 .............................. Screw ...................................................................................................... 1 11 .................... 123680 ..................................... Shaft ........................................................................................................ 1 12 .................... 060000-002 .............................. Roll Pin ................................................................................................... 1 13 .................... 060009-133 .............................. Retaining Ring ........................................................................................ 1 14 .................... 114279-001 .............................. Bearing Sleeve ....................................................................................... 1 15 .................... 060009-146 .............................. Retaining Ring ........................................................................................ 1 16 .................... 119531 ..................................... Knob ........................................................................................................ 1 17 .................... 125090-002 .............................. Spring Locking Gas ................................................................................ 1 18 .................... 124504 ..................................... Head Release ......................................................................................... 1 19 .................... 050000-070 .............................. Pin Roll ................................................................................................... 1 20 .................... 060009-002 .............................. Ring Retaining ........................................................................................ 1 21 .................... 129719 ..................................... Lever Release ......................................................................................... 1 22 .................... 810209 ..................................... Loom (Steering Column) ......................................................................... 1 23 .................... 793288 ..................................... Clip (Loom Steering Column) .................................................................. 1 24 .................... 050003-013 .............................. Screw ...................................................................................................... 1 25 .................... 050008-008 .............................. Nut .......................................................................................................... 2 26 .................... 808977 ..................................... Bracket ................................................................................................... 1 27 .................... 130778 ..................................... Switch Key (includes Key & Ring) .......................................................... 1 107151-002 .............................. Key .................................................................................................... 1 107763 ..................................... Ring ................................................................................................... 1 28 .................... 05004-021 ................................ Screw ...................................................................................................... 2 29 .................... 793288 ..................................... Clip .......................................................................................................... 1 30 .................... 060061-008 .............................. Screw ...................................................................................................... 1 31 ....................................................................... Direction Control (see Sektion 5.6) ......................................................... 1 32 .................... 060061-006 .............................. Screw ...................................................................................................... 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-6.7-2232

125

STEERING COLUMN Part 2 - 3

23 22

18 19

21 16

20 15 24 14 17 1

9 7 8

2 3 4 1

5

7 25

13

26

12

6

25 25 11 25

25 10

26

MP-2232-010 MP-6.7-2232

M1.0-0000-000126 126

MP-SC3200-GB 10/03 • Printed in U.S.A.

STEERING COLUMN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 050005-032 .............................. Screw ...................................................................................................... 3 2 ..................... 050008-030 .............................. Nut .......................................................................................................... 1 3 ..................... 050005-068 .............................. Screw ...................................................................................................... 1 4 ..................... 808930 ..................................... Gear ........................................................................................................ 1 5 ..................... 050000-002 .............................. Roll Pin ................................................................................................... 1 6 ..................... 808929 ..................................... Steer Valve Unit ...................................................................................... 1 7 ..................... 064352-001 .............................. Seal Ring ................................................................................................ 2 8 ..................... 808785 ..................................... Pipe ......................................................................................................... 1 9 ..................... 064354-001 .............................. Banjo Bolt ................................................................................................ 1 10 .................... 808786 ..................................... Pipe ......................................................................................................... 1 11 .................... 808784 ..................................... Pipe ......................................................................................................... 1 12 .................... 808788 ..................................... Pipe ......................................................................................................... 1 13 .................... 808787 ..................................... Pipe ......................................................................................................... 1 14 .................... 808931 ..................................... Bracket ................................................................................................... 1 15 .................... 060065-007 .............................. Screw ...................................................................................................... 2 16 .................... 126699 ..................................... Encoder .................................................................................................. 1 17 .................... 792814 ..................................... Gear Spur ............................................................................................... 1 061001-007 .............................. Adhesive ................................................................................................. AR 18 .................... 050003-011 .............................. Screw ...................................................................................................... 1 19 .................... 793288 ..................................... Clip .......................................................................................................... 1 20 .................... 050008-008 .............................. Nut .......................................................................................................... 1 21 .................... 808120 ..................................... Steer Encoder Module ............................................................................ 1 22 .................... 050009-001 .............................. Washer ................................................................................................... 2 23 .................... 060064-005 .............................. Screw ...................................................................................................... 2 24 .................... 060059-014 .............................. Nut .......................................................................................................... 2 25 .................... 064352-002 .............................. Seal Ring ................................................................................................ 8 26 .................... 064354-002 .............................. Banjo Bolt ................................................................................................ 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-6.7-2232

127

STEERING COLUMN Part 3 - 3

MP-2232-008 MP-6.7-2232

M1.0-0000-000128 128

MP-SC3200-GB 10/03 • Printed in U.S.A.

STEERING COLUMN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 131015 ..................................... Steering Column Assembly ..................................................................... 1 1 ........................... 060009-037 .............................. Retaining Ring ................................................................................... 1 2 ........................... 121978 ..................................... Brush Assembly ................................................................................ 2 050004-019 .............................. Screw ................................................................................................ 2 3 ........................... 121970 ..................................... Brush Holder ..................................................................................... 1 050004-021 .............................. Screw ................................................................................................ 2 4 ........................... 124670 ..................................... Contact Ring (Red/White) ................................................................. 1 124671 ..................................... Contact Ring (Red) ........................................................................... 1 060035-002 .............................. Mechanical Tape ................................................................................ AR 5 ........................... 127442 ..................................... Insulator ............................................................................................ 2 6 ........................... 121979 ..................................... Plastic Rivet ...................................................................................... 2 7 ........................... 121963 ..................................... Shaft Assembly ................................................................................. 1 061021-004 .............................. Snap Bushing .................................................................................... 2 8 ........................... 064019-039 .............................. O-Ring ............................................................................................... 1 9 ........................... 131024 ..................................... Tube Assembly .................................................................................. 1 10 .......................... 060000-035 .............................. Roll Pin .............................................................................................. 1 11 .......................... 121951 ..................................... Pin ..................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-6.7-2232

129

Page intentionally left blank

Printed in U.S.A.

M1.0-0000-000130 130

SECTION 7

Printed in U.S.A.

131

TT MAST

31 A 34 32

35 36 37

42 40 41 35

38 39

36

43

33

68

69

44 53

50 52

12 14

51 13

49

9

46

70

48

71 A 30

9 19

9 18

4 5 6 7 8

18

18

30

20 21 22

59 61

18 12 13

63

17

10 1

62 60

2

15 18

64

9

45 47 46

18

3

57

58

67

A

54

66 14

55

65 9

67

16

56 21

22 9

17

29

9 18

18 28 25

26

11

9

27 24 24

29

23

28 25

26

27 MP-2232-028

MP-7.5-2232

M1.0-0000-000132 132

MP-SC3200-GB 10/03 • Printed in U.S.A.

TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 124139-xxx .............................. 1st Stage Mast (see Table) ...................................................................... 1 080573 ..................................... Grease .................................................................................................... AR 2 ..................... 130927-xxx .............................. 2nd Stage Mast (see Table) ...................................................................... 1 080573 ..................................... Grease .................................................................................................... AR 3 ..................... 130929-xxx .............................. 3rd Stage Mast (see Table) ...................................................................... 1 080573 ..................................... Grease .................................................................................................... AR 4 ..................... 129252 ..................................... Block Stop .............................................................................................. 2 5 ..................... 074481-001 .............................. Shim Stop ............................................................................................... 2 6 ..................... 092746-001 .............................. Bracket ................................................................................................... 2 7 ..................... 092747-001 .............................. Poly Stop ................................................................................................. 2 8 ..................... 060062-005 .............................. Screw ...................................................................................................... 2 061004-004 .............................. Adhesive ................................................................................................. AR 9 ..................... 124321-010 .............................. Roller Column ......................................................................................... 8 060030-085 .............................. Washer ................................................................................................... AR 10 ....................................................................... Lift Cylinder (see Section 8.3) ................................................................. 1 11 ....................................................................... Lift Cylinder (see Section 8.3) ................................................................. 1 12 .................... 076470-025 .............................. Pin Clevis ................................................................................................ 2 13 .................... 060030-191 .............................. Washer ................................................................................................... 2 14 .................... 060038-017 .............................. Pin Cotter ................................................................................................ 2 15 .................... 124274 ..................................... Bracket (1 Accessory) ............................................................................ 1 124272 ..................................... Bracket (2 Accessory) ............................................................................ 1 127083 ..................................... Bracket (2 Accessory & Mast Wiring) ..................................................... 1 16 .................... 124273 ..................................... Bracket (1 Accessory) ............................................................................ 1 124271 ..................................... Bracket (2 Accessory) ............................................................................ 1 17 .................... 124214 ..................................... Bracket ................................................................................................... 2 18 .................... 060016-033 .............................. Screw ...................................................................................................... 4 060005-008 .............................. Washer ................................................................................................... 4 060021-009 .............................. Nut .......................................................................................................... 4 19 .................... 130994-001 .............................. Chain Anchor .......................................................................................... 2 20 .................... 073991-xxx .............................. Chain (see Table) .................................................................................... 2 21 .................... 119217 ..................................... Pin ........................................................................................................... 4 22 .................... 060000-055 .............................. Pin Roll ................................................................................................... 4 23 .................... 060009-011 .............................. Ring Retaining ........................................................................................ 2 24 .................... 060030-231 .............................. Washer ................................................................................................... AR 25 .................... 124287 ..................................... Mast Pivot Block ..................................................................................... 2 26 .................... 065012-009 .............................. Bearing ................................................................................................... 2 27 .................... 060009-035 .............................. Retaining Ring ........................................................................................ 2 28 .................... 076048-001 .............................. Grease Nipple ......................................................................................... 2 29 .................... 060099-002 .............................. Screw ...................................................................................................... 4 30 .................... 060015-015 .............................. Screw ...................................................................................................... 2 060042-006 .............................. Nut .......................................................................................................... 2 31 .................... 124247-001 .............................. Pulley Assembly (1 Accessory/included 32 - 41 & 43 - 45) .................... 1 124247-002 .............................. Pulley Assembly (2 Accessory/included 32 - 41 & 43 - 45) .................... 1 124247-502 .............................. Pulley Assy (2 Accy & Mast Wiring/included 32 - 41 & 43 - 45 & 68 - 71)1 32 .......................... 124233 ..................................... Bracket .............................................................................................. 1 33 .......................... 060017-086 .............................. Screw ................................................................................................ 1 061004-019 .............................. Adhesive ........................................................................................... AR 34 .......................... 103349 ..................................... Pulley ................................................................................................ AR 35 .......................... 103350 ..................................... Shaft (1 Accessory) .......................................................................... 6 124235-001 .............................. Shaft (2 Accessory) .......................................................................... 6 36 .......................... 060030-183 .............................. Washer .............................................................................................. 6 37 .......................... 060009-121 .............................. Retaining Ring ................................................................................... 6 38 .......................... 124234 ..................................... Cover ................................................................................................ 1 127078 ..................................... Cover (Mast Wiring) .......................................................................... 1 39 .......................... 060017-032 .............................. Screw (1 Accessory) ........................................................................ 1 060017-055 .............................. Screw (2 Accessory) ........................................................................ 1 060005-009 .............................. Washer .............................................................................................. 1 40 .......................... 103418-008 .............................. Spacer (1 Accessory) ....................................................................... 1 103418-044 .............................. Spacer (2 Accessory) ....................................................................... 1 41 .......................... 107692-001 .............................. Roller ................................................................................................. AR Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-7.5-2232

133

TT MAST

31 A 34 32

35 36 37

42 40 41 35

38 39

36

43

33

68

69

44 53

50 52

12 14

51 13

49

9

46

70

48

71 A 30

9 19

9 18

4 5 6 7 8

18

18

30

20 21 22

59 61

18 12 13

63

17

10 1

62 60

2

15 18

64

9

45 47 46

18

3

57

58

67

A

54

66 14

55

65 9

67

16

56 21

22 9

17

29

9 18

18 28 25

26

11

9

27 24 24

29

23

28 25

26

27 MP-2232-028

MP-7.5-2232

M1.0-0000-000134 134

MP-SC3200-GB 10/03 • Printed in U.S.A.

TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

42 .................... 060017-014 .............................. Screw ...................................................................................................... 1 060005-009 .............................. Washer ................................................................................................... 1 43 .......................... 060030-041 .............................. Washer .............................................................................................. 1 44 .......................... 105967 ..................................... Pulley ................................................................................................ AR 45 .......................... 060045-031 .............................. Screw (1 Accessory) ........................................................................ 1 060045-032 .............................. Screw (2 Accessory) ........................................................................ 1 061004-019 .............................. Adhesive ........................................................................................... AR 060030-189 .............................. Washer .............................................................................................. 1 46 .......................... 060009-062 .............................. Retaining Ring ................................................................................... 4 47 .......................... 065081-045 .............................. Bearing Ball ....................................................................................... 2 48 .................... 124223-001 .............................. Pulley Assembly (included 46 & 47) ....................................................... 2 124224-001 .............................. Pulley ................................................................................................ 2 49 .................... 060009-043 .............................. Retaining Ring ........................................................................................ 2 50 .................... 127658 ..................................... Pulley ...................................................................................................... 1 51 .................... 121624-004 .............................. Shaft ........................................................................................................ 1 52 .................... 060030-078 .............................. Washer ................................................................................................... 1 060005-009 .............................. Washer ................................................................................................... 1 53 .................... 060017-055 .............................. Screw ...................................................................................................... 1 061004-004 .............................. Adhesive ................................................................................................. AR 54 ....................................................................... Free Lift Cylinder (see Section (8.3) ........................................................ 1 55 .................... 079933 ..................................... Button Rest ............................................................................................. 1 56 .................... 060017-054 .............................. Screw ...................................................................................................... 2 061004-004 .............................. Adhesive ................................................................................................. AR 57 .................... 124219 ..................................... Clamp ...................................................................................................... 1 58 .................... 060042-018 .............................. Nut .......................................................................................................... 2 59 .................... 131037-001 .............................. Chain Anchor .......................................................................................... 1 60 .................... 113303 ..................................... Pin ........................................................................................................... 1 61 .................... 060000-045 .............................. Roll Pin ................................................................................................... 2 62 .................... 089260-xxx .............................. Chain (see Table) .................................................................................... 1 63 .................... 060021-102 .............................. Nut .......................................................................................................... 2 64 ....................................................................... Yoke Assembly (see Section 7.11) ......................................................... 1 65 .................... 060021-101 .............................. Nut .......................................................................................................... 4 66 .................... 060117-001 .............................. Screw ...................................................................................................... 4 061004-006 .............................. Adhesive ................................................................................................. AR 67 .................... 060038-003 .............................. Pin Cotter ................................................................................................ 3 68 .......................... 060030-067 .............................. Washer .............................................................................................. 1 69 .......................... 127080-002 .............................. Shaft .................................................................................................. 1 70 .......................... 079332 ..................................... Pulley Assembly ............................................................................... 1 079331 ...................................... Pulley ........................................................................................... 1 065081-038 ............................... Bearing Ball ................................................................................. 1 71 .......................... 060009-005 .............................. Retaining Ring ................................................................................... 1

not illustrated 130906 ..................................... Guide Hose (on Free Lift Cylinder) ......................................................... 1 060063-011 .............................. Screw ...................................................................................................... AR 060059-001 .............................. Nut .......................................................................................................... AR 130919 ..................................... Retainer .................................................................................................. 1 061004-004 .............................. Adhesive ................................................................................................. AR

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-7.5-2232

135

TT MAST Collapsed Height

Lift Height

Position 1

Position 2

Position 3

Position 20

Position 62

1955 mm

4370 mm

124139-002

130927-002

130929-002

073991-044

089260-033

2110 mm

4825 mm

124139-003

130927-003

130929-003

073991-014

089260-031

2260 mm

5285 mm

124139-004

130927-004

130929-004

073991-045

089260-035

2415 mm

5740 mm

124139-005

130927-005

130929-005

073991-015

089260-077

2540 mm

6120 mm

124139-006

130927-006

130929-006

073991-038

089260-037

2667 mm

6375 mm

124139-007

130927-007

130929-007

073991-027

089260-040

2845 mm

6910 mm

124139-008

130927-008

130929-008

073991-031

089260-041

3035 mm

7495 mm

124139-009

130927-009

130929-009

073991-028

089260-079 Tab009gb

MP-7.5-2232

M1.0-0000-000136 136

MP-ESR4000-Rev.2-GB 05/02 • Printed in U.S.A.

Page intentionally left blank

Printed in U.S.A.

137

FORK CARRIAGE

4

3

1

5 6

2 7

8

MP-2232-027 MP-7.7-2232

M1.0-0000-000138 138

MP-SC3200-GB 10/03 • Printed in U.S.A.

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 130250-002 .............................. Fork Carriage .......................................................................................... 1 2 ..................... 060063-006 .............................. Screw ...................................................................................................... 1 3 ..................... 124018 ..................................... Bumper ................................................................................................... 2 4 ..................... 060017-050 .............................. Screw ...................................................................................................... 2 061004-004 .............................. Adhesive ................................................................................................. AR 5 ..................... 060030-006 .............................. Washer ................................................................................................... AR 6 ..................... 124321-010 .............................. Roller Colunm ......................................................................................... 4 7 ..................... 113303 ..................................... Chain Pin ................................................................................................ 1 8 ..................... 060000-045 .............................. Roll Pin ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-7.7-2232

139

SIDESHIFT

MP-2232-004 MP-7.7-2232

M1.0-0000-000140 140

MP-SC3200-GB 10/03 • Printed in U.S.A.

SIDESHIFT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 129709-002 .............................. Sideshift 965 mm Class II (includes 1-10) .............................................. 1 1 ........................... 126900 ..................................... Upper Bearing ................................................................................... 2 2 ........................... 126841-001 .............................. Cylinder (see Section 8.7) ................................................................. 1 3 ........................... 094004 ..................................... Nut ..................................................................................................... 4 4 ........................... 126843 .................................... Lower Hook ...................................................................................... 2 5 ........................... 127758 .................................... Lower Bearing .................................................................................. 2 6 ........................... 116876 .................................... Flatwasher ........................................................................................ 4 7 ........................... 060020-019 ............................. Capscrew ......................................................................................... 4 8 .............................................................................. Faceplate .......................................................................................... 1 9 ........................... 060000-030 ............................. Roll Pin ............................................................................................. 2 10 ......................... 126844 .................................... Fork Stop .......................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-7.7-2232

141

FORK CARRIAGE Fork Carriage Hydraulics with One Accessory

9

8

9 5 6

6 5 8

6

5

Mast Hoses 7

6

5

3 3 5

1 2 4

2 MP-2232-060 MP-7.7-2232

M1.0-0000-000142 142

MP-SC3200-GB 10/03 • Printed in U.S.A.

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 130914-001 .............................. Bracket ................................................................................................... 1 2 ..................... 064326-006 .............................. Adaptor ................................................................................................... 2 3 ..................... 064325-006 .............................. Nut .......................................................................................................... 2 4 ..................... 060063-006 .............................. Screw ...................................................................................................... 2 5 ..................... 064019-101 .............................. O-Ring .................................................................................................... AR 6 ..................... 064308-001 .............................. Hose ....................................................................................................... 2 7 ..................... 064296-006 .............................. Adaptor ................................................................................................... 1 8 ..................... 064280-006 .............................. Adaptor ................................................................................................... 2 9 ..................... 064019-029 .............................. O-Ring .................................................................................................... AR

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-7.7-2232

143

FORK CARRIAGE Fork Carriage Hydraulics with One Accessory and Quick Disconnect A

17 21

15

B 16

16

14 A

12

12

5 17

20

9

19

11 11

B

13

18

9

10 21

10

9 5

9

18

8 5

5

Mast Hoses 7

6 3 3 5 1 2 4 5 2 MP-2232-061 MP-7.7-2232

M1.0-0000-000144 144

MP-SC3200-GB 10/03 • Printed in U.S.A.

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 130914-001 .............................. Bracket ................................................................................................... 1 2 ..................... 064326-006 .............................. Adaptor ................................................................................................... 2 3 ..................... 064325-006 .............................. Nut .......................................................................................................... 2 4 ..................... 060063-006 .............................. Screw ...................................................................................................... 2 5 ..................... 064019-101 .............................. O-Ring .................................................................................................... AR 6 ..................... 124825 ..................................... Tube ........................................................................................................ 1 7 ..................... 124826 ..................................... Tube ........................................................................................................ 1 8 ..................... 124821 ..................................... Accessory Manifold (see Section 2.10) .................................................. 1 9 ..................... 064019-029 .............................. O-Ring .................................................................................................... AR 10 .................... 064040-004 .............................. Connector ............................................................................................... 2 11 .................... 064333-003 .............................. Nipple ...................................................................................................... 2 12 .................... 064334-003 .............................. Coupler ................................................................................................... 2 13 .................... 064128-001 .............................. Cap ......................................................................................................... 2 14 .................... 064232-001 .............................. Plug Dust ................................................................................................ 2 15 .................... 064231-001 .............................. Cap Dust ................................................................................................. 2 16 .................... 064004-001 .............................. Connector ............................................................................................... 2 17 .................... 064255-319 .............................. Hose ....................................................................................................... 1 18 .................... 064280-006 .............................. Adaptor ................................................................................................... 2 19 .................... 060005-008 .............................. Washer ................................................................................................... 2 20 .................... 060016-088 .............................. Screw ...................................................................................................... 2 21 .................... 064255-320 .............................. Hose ....................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-7.7-2232

145

FORK CARRIAGE Fork Carriage Hydraulics with Two Accessory and Quick Disconnect

17

14

14

13

13

16

21 20

12

12

11

11

10

10

15

21 20 9

5 5

14

14

Mast Hoses

17

13

8

16 13

Mast Hoses 3

12

15

3

12

5

7

1 2 4

10 3

11

11

3

10

6 19

5 2

9 5

2 5

5

4

2 5 18

MP-2232-062 MP-7.7-2232

M1.0-0000-000146 146

MP-SC3200-GB 10/03 • Printed in U.S.A.

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 130914-001 .............................. Bracket ................................................................................................... 1 2 ..................... 064326-006 .............................. Adaptor ................................................................................................... AR 3 ..................... 064325-006 .............................. Nut .......................................................................................................... AR 4 ..................... 060063-006 .............................. Screw ...................................................................................................... 4 060063-006 .............................. Screw (integrat Sideshift) ........................................................................ 2 5 ..................... 064019-101 .............................. O-Ring .................................................................................................... AR 6 ..................... 130914-002 .............................. Bracket ................................................................................................... 1 131143-002 .............................. Bracket (integrat Sideshift) ..................................................................... 1 7 ..................... 124825 ..................................... Tube ........................................................................................................ 1 8 ..................... 124826 ..................................... Tube ........................................................................................................ 1 9 ..................... 124821 ..................................... Accessory Manifold (see Section 2.10) .................................................. 2 10 .................... 064019-029 .............................. O-Ring .................................................................................................... AR 11 .................... 064040-004 .............................. Connector ............................................................................................... 4 12 .................... 064333-003 .............................. Nipple ...................................................................................................... 4 13 .................... 064334-003 .............................. Coupler ................................................................................................... 4 14 .................... 064004-001 .............................. Connector ............................................................................................... 4 15 .................... 064128-001 .............................. Cap ......................................................................................................... 4 16 .................... 064232-001 .............................. Plug Dust ................................................................................................ 4 17 .................... 064231-001 .............................. Cap Dust ................................................................................................. 4 18 .................... 124823 ..................................... Tube ........................................................................................................ 1 131148 ..................................... Tube (integrat Sideshift) .......................................................................... 1 19 .................... 124824 ..................................... Tube ........................................................................................................ 1 131149 ..................................... Tube (integrat Sideshift) .......................................................................... 1 20 .................... 060005-008 .............................. Washer ................................................................................................... 4 21 .................... 060016-088 .............................. Screw ...................................................................................................... 4 060016-031 .............................. Screw (integrat Sideshift) ........................................................................ 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-7.7-2232

147

SIDESHIFT

21

Mast Hoses

23 22

27 27 14

15

26

25 9

21 8 24

13 12

5

10 11

6

7 20 4 19 17 16

18

1 2 3

MP-2232-030 MP-7.7-2232

M1.0-0000-000148 148

MP-SC3200-GB 10/03 • Printed in U.S.A.

SIDESHIFT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 794214 ..................................... Fork Carriage .......................................................................................... 1 2 ..................... 794198 ..................................... Washer ................................................................................................... 3 3 ..................... 794212 ..................................... Screw ...................................................................................................... 3 4 ..................... 808536 ..................................... Greasing Nipple ...................................................................................... 2 5 ..................... 794213 ..................................... Frame ...................................................................................................... 1 6 ..................... 124321-010 .............................. Column Roller ......................................................................................... 6 7 ..................... 060009-018 .............................. Ring Retaining ........................................................................................ 2 8 ..................... 124018 ..................................... Bumper ................................................................................................... 2 9 ..................... 060017-050 .............................. Screw ...................................................................................................... 2 10 .................... 808529-001 .............................. Sliding Piece ........................................................................................... 7 11 .................... 808522-001 .............................. Bushing ................................................................................................... 2 12 .................... 808523 ..................................... Groove Ring ............................................................................................ 2 13 .................... 808524 ..................................... Washer ................................................................................................... 2 14 .................... 808525 ..................................... Striper ..................................................................................................... 2 15 .................... 794072 ..................................... Piston Rod .............................................................................................. 2 16 .................... 794204 ..................................... Screw ...................................................................................................... 2 17 .................... 794203 ..................................... Holder ..................................................................................................... 2 18 .................... 794155 ..................................... Guide Roller ............................................................................................ 2 19 .................... 794166 ..................................... Nut .......................................................................................................... 4 20 .................... 794211 ..................................... Greasing Nipple ...................................................................................... 2 21 .................... 064280-006 .............................. Adaptor ................................................................................................... 2 22 .................... 131146 ..................................... Tube ........................................................................................................ 1 23 .................... 131147 ..................................... Tube ........................................................................................................ 1 24 .................... 064326-006 .............................. Adaptor ................................................................................................... 2 25 .................... 131143-001 .............................. Bracket ................................................................................................... 1 26 .................... 060063-006 .............................. Screw ...................................................................................................... 2 27 .................... 064325-006 .............................. Nut .......................................................................................................... 2 131142-001 .............................. Sideshift (included 1-5 & 10-20) .............................................................. 1 808541 ..................................... Seal Kit (included 12 & 14) ...................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-7.7-2232

149

FORK

MP-2232-002 MP-7.9-2232

M1.0-0000-000150 150

MP-SC3200-GB 10/03 • Printed in U.S.A.

FORK INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 103443 ..................................... Pin ........................................................................................................... 2 2 ..................... 104329 ..................................... Spring ..................................................................................................... 2 3 ..................... 075248 ..................................... Handle .................................................................................................... 2 4 ..................... 060000-061 .............................. Pin Roll ................................................................................................... 2

Fork (Capacity 1300kg & 1600kg) Par t Number

Fork Lenght

103653-001

760 mm

103653-002

915 mm

103653-003

1065 mm

103653-004

1220 mm

103653-005

1145 mm

103653-006

990 mm

103653-007

1370 mm

103653-008

1525 mm Tab001gb

Fork (Capacity 1800kg) Par t Number

Fork Lenght

103655-001

760 mm

103655-002

915 mm

103655-003

1065 mm

103655-004

1220 mm

103655-005

1145 mm

103655-006

990 mm

103655-007

1370 mm

103655-008

1525 mm Tab002gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-7.9-2232

151

LOAD BACKREST

OV DIM ERA EN LL SIO N

TO FO P OF RK

MP-2232-003 MP-7.10-2232

M1.0-0000-000152 152

MP-SC3200-GB 10/03 • Printed in U.S.A.

LOAD BACKREST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 060115-005 ............................ Screw ...................................................................................................... 4 2 ..................... 060089-011 .............................. Washer ................................................................................................... 4 3 ........................................................................ Load Backrest (see Table) ..................................................................... 1

Position 3

Overall Dimension

Dimension "A"

Dimension "B"

Dimension "C"

Dimension "D"

129970-042

990 x 1065 mm

340 mm

1005 mm

1065 mm

965 mm

129970-048

990 x 1220 mm

495 mm

1155 mm

1220 mm

965 mm Tab003gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-7.10-2232

153

YOKE

20 19

21 13 14 16 18 20

15

22

1 12

13 23

14

24

6

17

21

9

15

10

5 4

8 6

7 9

3

11

8 7

2

3 4 Free Lift Cylinder

MP-2232-026 MP-7.11-2232

M1.0-0000-000154 154

MP-SC3200-GB 10/03 • Printed in U.S.A.

YOKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 124225-001 .............................. Yoke (included 1-6) ................................................................................. 1 124225-010 .............................. Yoke (included 1-6 & 13-18) .................................................................... 1 124225-020 .............................. Yoke (included 1-18) ............................................................................... 1 124225-520 .............................. Yoke (included 1-24) ............................................................................... 1 1 ........................... 124226 ..................................... Yoke .................................................................................................. 1 2 ........................... 103281 ..................................... Pulley (included 3) ............................................................................. 1 3 ................................. 065081-045 ............................... Bearing Ball ................................................................................. 2 4 ........................... 060030-129 .............................. Washer .............................................................................................. 2 5 ........................... 103352 ..................................... Shaft .................................................................................................. 1 6 ........................... 060009-100 .............................. Retaining Ring ................................................................................... 2 7 ........................... 060045-031 .............................. Screw ................................................................................................ 2 061004-019 .............................. Adhesive ........................................................................................... AR 8 ........................... 060030-189 .............................. Washer .............................................................................................. 2 9 ........................... 060030-041 .............................. Washer .............................................................................................. 2 10 .......................... 124264-001 .............................. Pulley ................................................................................................ 1 11 .......................... 105967 ..................................... Pulley ................................................................................................ 1 12 .......................... 060000-016 .............................. Roll Pin .............................................................................................. 1 13 .......................... 060045-031 .............................. Screw ................................................................................................ 2 061004-019 .............................. Adhesive ........................................................................................... AR 14 .......................... 060030-189 .............................. Washer .............................................................................................. 2 15 .......................... 060030-041 .............................. Washer .............................................................................................. 2 16 .......................... 124264-001 .............................. Pulley ................................................................................................ 1 17 .......................... 105967 ..................................... Pulley ................................................................................................ 1 18 .......................... 060000-016 .............................. Roll Pin .............................................................................................. 1 19 .......................... 127196 ..................................... Bracket .............................................................................................. 1 20 .......................... 060017-011 .............................. Screw ................................................................................................ 1 060005-009 .............................. Washer .............................................................................................. 1 060021-011 .............................. Nut ..................................................................................................... 1 21 .......................... 060030-067 .............................. Washer .............................................................................................. 2 22 .......................... 060009-005 .............................. Retaining Ring ................................................................................... 1 23 .......................... 127080-001 .............................. Shaft .................................................................................................. 1 061004-019 .............................. Adhesive ........................................................................................... AR 24 .......................... 079332 ..................................... Pulley Assembly ............................................................................... 1 079331 ...................................... Pulley ........................................................................................... 1 065081-038 ............................... Bearing Ball ................................................................................. 2 061004-027 ............................... Adhesive ...................................................................................... AR

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-7.11-2232

155

Page intentionally left blank

Printed in U.S.A.

M1.0-0000-000156 156

SECTION 8

Printed in U.S.A.

157

LIFT CYLINDER 13

15

12

1

11

14

10

12 13

13 1

12 14

11

11

14 10

10 15

15 8

7 1

2

3

5 4 6

7/8 9

2 3

9

4 6 5 6 2 3

4 6 5 6

MP-2232-024

MP-8.3-2232

M1.0-0000-000158 158

MP-SC3200-GB 10/03 • Printed in U.S.A.

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 124173-xxx .............................. Lift Cylinder (right Hand/see Table) ......................................................... 1 124182-xxx .............................. Lift Cylinder (left Hand/see Table) ........................................................... 1 1 ........................... 128360-xxx .............................. Piston Rod (see Table) ...................................................................... 2 2 ........................... 091428 ..................................... Spring ................................................................................................ 2 3 ........................... 124179 ..................................... Piston ................................................................................................ 2 4 ........................... 060009-167 .............................. Ring Retaining ................................................................................... 2 5 ........................... 124201-001 .............................. Bushing ............................................................................................. 2 6 ........................... 060009-163 .............................. Ring Retaining ................................................................................... 4 7 ........................... 124174-xxx .............................. Cylinder Tube (right Hand/see Table) ................................................. 1 8 ........................... 124183-xxx .............................. Cylinder Tube (left Hand/see Table) ................................................... 1 9 ........................... 124251-001 .............................. Hose Brust Valve (right Hand) ........................................................... 1 10 .......................... 081161-023 .............................. Guide Ring ........................................................................................ 2 11 .......................... 064132-048 .............................. O-Ring ............................................................................................... 2 12 .......................... 124180 ..................................... Cylinder Cap ..................................................................................... 2 13 .......................... 064135-018 .............................. Wiper ................................................................................................. 2 14 .......................... 074240 ..................................... Seal ................................................................................................... 2 15 .......................... 060015-078 .............................. Bleed Screw ...................................................................................... 2

Collapsed Height

Lift Height

Position 0 right Hand

left Hand

Position 1

Position 7

Position 8

1955 mm

4370 mm

124173-002

124182-002

128360-002

124174-002

124183-002

2110 mm

4825 mm

124173-003

124182-003

128360-003

124174-003

124183-003

2260 mm

5285 mm

124173-004

124182-004

128360-004

124174-004

124183-004

2415 mm

5740 mm

124173-005

124182-005

128360-005

124174-005

124183-005

2540 mm

6120 mm

124173-006

124182-006

128360-006

124174-006

124183-006

2667 mm

6375 mm

124173-007

124182-007

128360-007

124174-007

124183-007

2845 mm

6910 mm

124173-008

124182-008

128360-008

124174-008

124183-008

3035 mm

7495 mm

124173-009

124182-009

128360-009

124174-009

124183-009 Tab007gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-8.3-2232

159

FREE LIFT CYLINDER 10 14 13

14 13 12

4

11 3

3

12 4 11

1

10

1 9 8 6 7 6 9

5

8 6 2 6

7 5 2

MP-2232-025

MP-8.3-2232

M1.0-0000-000160 160

MP-SC3200-GB 10/03 • Printed in U.S.A.

FREE LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 130935-xxx .............................. Free Lift Cylinder (see Table) ................................................................... 1 1 ........................... 130936-xxx .............................. Cylinder Tube (see Table) .................................................................. 1 2 ........................... 127190-001 .............................. Hose Brust Valve .............................................................................. 1 3 ........................... 074240 ..................................... Seal ................................................................................................... 1 4 ........................... 060015-078 .............................. Bleed Screw ...................................................................................... 1 5 ........................... 060009-135 .............................. Ring Retaining ................................................................................... 1 6 ........................... 060009-087 .............................. Ring Retaining ................................................................................... 2 7 ........................... 082232-003 .............................. Bushing ............................................................................................. 1 8 ........................... 103485 ..................................... Piston ................................................................................................ 1 9 ........................... 103487 ..................................... Spring ................................................................................................ 1 10 .......................... 124189-xxx .............................. Piston Rod (see Table) ...................................................................... 1 11 .......................... 081161-024 .............................. Guide Ring ........................................................................................ 1 12 .......................... 124190 ..................................... Cylinder Cap ..................................................................................... 1 13 .......................... 064135-004 .............................. Wiper ................................................................................................. 1

Collapsed Height

Lift Height

Position 0

Position 1

Position 10

1955 mm

4370 mm

130935-002

130936-002

124189-002

2110 mm

4825 mm

130935-003

130936-003

124189-003

2260 mm

5285 mm

130935-004

130936-004

124189-004

2415 mm

5740 mm

130935-005

130936-005

124189-005

2540 mm

6120 mm

130935-006

130936-006

124189-006

2667 mm

6375 mm

130935-007

130936-007

124189-007

2845 mm

6910 mm

130935-008

130936-008

124189-008

3035 mm

7495 mm

130935-009

130936-009

124189-009 Tab008gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-8.3-2232

161

TILT CYLINDER 1 3 5 2

7 6

8 5

9 10

Mast

17 11 12 23

13 14

15

22

18 21

16

25

26

19 20

6

27

24 Power Unit Frame

MP-2232-031

MP-8.6-2232

M1.0-0000-000162 162

MP-SC3200-GB 10/03 • Printed in U.S.A.

TILT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 812902-xxx .............................. Tilt Cylinder (see Table/included 7 - 23) .................................................. 2 1 ..................... 080573 ..................................... Greasing Nipple ...................................................................................... 2 2 ..................... 065012-003 .............................. Bushing Ball ............................................................................................ 2 3 ..................... 812912 ..................................... Fork End ................................................................................................. 2 ...................... 060089-005 .............................. Washer ................................................................................................... 4 4 ..................... 130044 ..................................... Shaft ........................................................................................................ 2 5 ..................... 130047 ..................................... Block ....................................................................................................... 2 6 ..................... 050006-033 .............................. Screw ...................................................................................................... 4 7 ........................... 792407 ..................................... Nut ..................................................................................................... 2 8 ........................... 793213 ..................................... Shim .................................................................................................. 6 9 ........................... 807674-xxx .............................. Spacer External (see Table) .............................................................. 2 10 .......................... 793227 ..................................... O-Ring ............................................................................................... 2 11 .......................... 792402 ..................................... Seal ................................................................................................... 2 12 .......................... 792401 ..................................... Seal ................................................................................................... 2 13 .......................... 792403 ..................................... Guide Ring ........................................................................................ 2 14 .......................... 807668 ..................................... Gland Front ........................................................................................ 2 15 .......................... 807673 ..................................... Back Up Ring .................................................................................... 2 16 .......................... 807672 ..................................... O-Ring ............................................................................................... 2 17 .......................... 807674-xxx .............................. Spacer Internal (see Table) ................................................................ 2 18 .......................... 807666 ..................................... Piston Rod ......................................................................................... 2 19 .......................... 807670 ..................................... Guide Ring ........................................................................................ 2 20 .......................... 807671 ..................................... Seal ................................................................................................... 2 21 .......................... 807675 ..................................... Cylinder Tube ..................................................................................... 2 22 .......................... 807669 ..................................... Wire Lock .......................................................................................... 2 23 .......................... 793847 ..................................... Adaptor .............................................................................................. 2 24 .................... 065012-008 .............................. Bushing Ball ............................................................................................ 2 25 .................... 054011-006 .............................. Greasing Nipple ...................................................................................... 2 26 .................... 807678 ..................................... Shaft ........................................................................................................ 2 27 .................... 130975 ..................................... Pin Roll ................................................................................................... 2 794210 ..................................... Seal Kit ................................................................................................... 1

Tilt Cylinder

Position 0

Position 9

Position 17

5o forward & 5o back

812902-001

807674-001

793209-002

3o forward & 5o back

812902-002

807674-001

793209-001

2o forward & 3o back

812902-003

807674-004

793209-003 Tab010gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-8.6-2232

163

SIDESHIFT CYLINDER

MP-2232-005 MP-8.7-2232

M1.0-0000-000164 164

MP-SC3200-GB 10/03 • Printed in U.S.A.

SIDESHIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 126841-001 .............................. Sideshift Cylinder 880mm & 965mm ....................................................... 1 1 ........................... 116865 ..................................... Rod Seal ........................................................................................... 2 2 .............................................................................. O-Ring .............................................................................................. 2 3 ........................... 116860 .................................... Rod Wiper Seal ................................................................................ 2 4 ........................... 126902 .................................... Retainer Seal Carrier ....................................................................... 2 126903 .................................... Kit Seal ............................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-8.7-2232

165

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Printed in U.S.A.

M1.0-0000-000166 166

SECTION 10

Printed in U.S.A.

167

LABELS AND DECALS

3

1

2

1

10 4

5

6

8

7

11

9 12 13

12

12 14

15

16 19 17 17

18

18 21 22

20

23

MP-2232-001 MP-10.9-2232

M1.0-0000-000168 168

MP-SC3200-GB 10/03 • Printed in U.S.A.

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 106158-001 ............................. Label, Crown .......................................................................................... 3 2 ..................... 069372-002 ............................. Label, Momentum .................................................................................. 1 3 ..................... 869445-xxx .............................. Label, Seat (only for SC3210) ............................................................... 1 4 ........................................................................ Capacity Plate without Option(Please contact Service) ....................... 1 5 ........................................................................ Capacity Plate with Option (Please contact Service) ........................... 1 6 ..................... 869018-xxx .............................. Label, Danger Tip Over .......................................................................... 1 7 ..................... 869017-xxx .............................. Label, Warning Slow Down .................................................................... 1 8 ..................... 869016-xxx .............................. Label, Warning Tilt Forwards ................................................................. 1 9 ..................... 069372-003 ............................. Label, Momentum .................................................................................. 2 10 .................... 106158-020 ............................. Label, Crown .......................................................................................... 2 11 .................... 069374-001 ............................. Label, Crown.com .................................................................................. 1 12 .................... 869006-xxx .............................. Label, Warning Hands Off ...................................................................... 4 13 .................... 869262-xxx .............................. Label, Warning Operator ........................................................................ 1 14 .................... 869019-xxx .............................. Label, Danger High Voltage ................................................................... 1 15 .................... 869020-xxx .............................. Label, Danger Battery ............................................................................ 1 16 .................... 869012-xxx .............................. Label, Warning Elektrical Additions ....................................................... 1 17 .................... 869009-xxx .............................. Label, Warning Stand On ....................................................................... 2 18 .................... 869010-xxx .............................. Label, Warning Stand Under ................................................................. 2 19 .................... 869314-xxx .............................. Label, Name Plate ................................................................................. 1 20 .................... 869335-xxx .............................. Label, Pneumatic Tyre (only for Pneumatic Tyre) .................................. 1 21 .................... 869047-xxx .............................. Label, Caution Charger Hooked Up ...................................................... 1 22 .................... 127573 .................................... Battery Disconnector ............................................................................. 1 23 .................... 069154 .................................... Label Hydraulic Oil ................................................................................. 1

xxxxxx-001 .............................. German xxxxxx-002 .............................. French xxxxxx-003 .............................. Spanish xxxxxx-004 .............................. Dutch xxxxxx-005 .............................. Italian xxxxxx-006 .............................. English

Always Specify Model & Serial Number MP-SC3200-GB 10/03 • Printed in U.S.A.

MP-10.9-2232

169

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Printed in U.S.A.

M1.0-0000-000170 170