Parts Manual
RT3030 Series U1-Parts.p65
1
02.05.02, 16:42
TABLE OF CONTENT
Printed in Germany
1
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Printed in Germany
M1.0-0000-0002 M1.0-0000-0002 2
TABLE OF CONTENT Table of Content MA – SAFETY
PAGE
SERIAL NR. CUT
REV.
Safety Symbols used in the Manual ....................................... 7 ................................................................ Rev.1 01/01
ITD – INTRODUCTION
PAGE
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
General .................................................................................. 11 Model-Number ........................................................................ 12
P-1.1 – LUBRICATION
PAGE
Lubrication Type ..................................................................... 15 Grease Intervals .................................................................... 16
DIA – ELECTRICAL DIAGRAMS
PAGE
Diagrams/Control Circuit ........................................................ 19
M/P – HYDRAULIC
PAGE
Hydraulic Schematic .............................................................. 23
SECTION 1 – COVERS
PAGE
Covers ................................................................................... 28,30 Caster Wheel ......................................................................... 32
SECTION 2 – HYDRAULIC PARTS
PAGE
Tube/Hose Layout .................................................................. 36 Pumpen Motor and Pump ...................................................... 38
SECTION 3 – DRIVE UNIT
PAGE
Gearbox ................................................................................. 42 Drive Motor ............................................................................ 44
SECTION 4 – ELEKTICAL
PAGE
Elektrical Parts ...................................................................... 48,50,52 ..................................................... Rev.1 04/02 Wiring Harness ....................................................................... 54
SECTION 5 – BRAKE
PAGE
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
Brake ..................................................................................... 58
SECTION 6 – STEERING
PAGE
Steering ................................................................................. 62 .............................................................. Rev.1 04/02
SECTION 7 – MAST/LIFT STRUCTURE
PAGE
SERIAL NR. CUT
REV.
Lift Structure .......................................................................... 66 .............................................................. Rev.1 04/02
SECTION 8 – CYLINDER
PAGE
SERIAL NR. CUT
REV.
Lift Cylinder ............................................................................ 70
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
M/P-IDX-2920 REV. 1 04/02 M1.0-0000-0003 33
TABLE OF CONTENT SECTION 10 – MISCELLANEOUS SERVICE INF.
PAGE
SERIAL NR. CUT
REV.
Battery Trolley ........................................................................ 74 This Manual contains 76 Pages
M/P-IDX-2920
4 4M1.0-0000-0004
MP-RT3030_Rev.1-GB 04/02 • Printed in Germany
SAFETY
Printed in Germany
5
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Printed in Germany
6 M1.0-0000-0006
SAFETY Safety Symbols used in the Manual
General Maintenance and Repair Safety Notes
To help guide you through the manual and to highlight particular danger areas, we have used graphic illustrations:
DANGER Read the safety notices in the truck Maintenance and Operator's Manuals.
DANGER
● Failure to do so could result in severe or fatal injuries to maintenance personnel and/ or other persons.
This symbol indicates life-threatening risks ● Failure to comply with this notice may result in severe or fatal injuries to yourself or other people.
WARNING This symbol indicates the risk of serious injury and/or serious material damage.
Motorised vehicles can be dangerous if maintenance and service are neglected. For this reason maintenance and inspections must be carried out at regular short intervals by trained personnel working to approved company guidelines.
DANGER Follow all national/local safety regulations applicable for maintenance work, e.g. for work on higher levels.
● Failure to comply with this notice may result in severe injuries to yourself or other people and/or serious material damage.
● Failure to do so could result in severe or fatal injuries to maintenance personnel and/ or other persons.
CAUTION This symbol indicates the risk of minor injury and/or minor material damage.
Maintenance and Repair 1.
Maintenance work must only be carried out in accordance with the test and maintenance program contained in the present Maintenance Manual and any applicable service notices.
2.
Only qualified and authorised personnel may carry out work on the truck.
3.
Always keep fire extinguishers in good working condition. Do not approach fluid levels or leaks with a naked flame.
4.
To clean, use a non flammable, non combustible cleaning solution which is groundwater-neutral. Only carry out cleaning with an oil separator. Protect the electrical system from dampness.
5.
Keep the service area clean, dry and well-ventilated.
6.
Do not allow oil to penetrate the ground or enter the draining system. Used oil must be recycled. Oil filters and desiccants must be treated as special waste products. Relevant applicable regulations must be followed.
7.
Neutralise and thoroughly rinse any spilled battery fluid immediately.
● Failure to comply with this notice may result in minor injuries to yourself or other people and/or minor material damage.
INFORMATION Contains additional information with supplementary notes and hints.
OPTION OPTION
These items relate to optional features not supplied with the standard version.
Printed in Germany
M/P-MA-0000
REV. 1 4/00 M1.0-0000-0007 77
SAFETY 8.
Keep the truck clean. This will facilitate the location of loose or faulty components.
9.
Make sure that capacity and data plates, warnings and labels are legible at all times.
10. Alterations or modifications by the owner or operator are not permitted without the express written authorisation from Crown. 11. Only use original Crown spare parts to ensure the reliability, safety and suitability of the Crown truck.
Before Operating the Truck ●
Check the safety devices.
●
Get into the driver's seat.
●
Check the operation of the lifting device, travel direction switch, speed control, steering, warning devices and brakes.
Warnings and Labels on the Truck During regular maintenance check that the warnings and labels on the truck are complete and legible.
Before Leaving the Truck ●
Stop the truck.
●
Clean any illegible labels.
●
Lower the fork carriage fully.
●
Replace any faulty or missing labels.
●
Apply the parking brake.
●
Turn off the travel switch and remove the key.
The order and meaning of the warnings and labels on the truck are described in section 10.9 of the parts manual.
●
Block all wheels when parking on an uneven surface.
Before Carrying out Work on the Truck ●
Raise the truck to free the drive wheel. Press the emergency Stop button and disconnect the battery.
●
Prevent the truck from rolling away.
●
Before carrying out work on the hoist frame, the lift mast or on the fork carriage: Block these parts according to maintenance instructions in order to prevent them from dropping.
●
Only carry out operational testing when there is sufficient room to manoeuvre, to avoid the risk of injury to yourself and others.
M/P-MA-0000
Printed in Germany
REV. 1 4/00
8 8M1.0-0000-0008
INTRODUCTION
Printed in Germany
9
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Printed in Germany
M1.0-0000-00010 M1.0-0000-00010 10
INTRODUCTION General The present manual is designed for Customer Service engineers who wish to familiarise themselves with the maintenance work required for the various truck components. It also contains troubleshooting sections which can be used to identify and remedy truck faults.
INFORMATION This book is not an operating manual. It is designed solely for specialist personnel who have been trained and authorised to carry out the work described in the manual.
Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:
CROWN Gabelstapler GmbH Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133
This manual therefore contains fewer and less detailed warnings than the Operator's Manual, as the latter is aimed at persons who have very little or no prior experience at all.
Operating Instructions This manual contains no operating instructions. An operating instructions manual is supplied with the vehicle. Additional copies can be ordered as required. With the help of this manual you and your personnel will be able to ensure the long service life, operational safety and error free functioning of your CROWN vehicle.
Service Training CROWN offers the appropriate vehicle related training for service personnel. Details on this training can be obtained from CROWN on request.
Ordering Spare Parts Spare parts can be ordered by quoting: ●
The truck specification number
●
The truck model number
●
The truck serial number
This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably.
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
M/P-ITD-2920
M1.0-0000-00011 11 11
INTRODUCTION Model-Number
RT3030
Modeldescription Rider Pallet Truck with 3.300 kg capacity
M/P-ITD-2920
M1.0-0000-00012 1212
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
LUBRICATION AND ADJUSTMENT
Printed in Germany
13
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Printed in Germany
14M1.0-0000-00014
LUBRICATION Lubricant Type
Product Description
Manufacturer CROWN-Part-No.
Type
Grease (multi purpose)
Aralube HLP-2 LM-Grease Regulus A2 Beacon EP2 EP2 Mobiluxe E2 Retinax LX
Aral Castrol Century Esso Maxol Mobil Shell
053002-001
B
Low temperature grease
Aralube SKL2 Unirex Lotemp EP
Aral Mobil
053002-005
BB
Lubrication oil (chain)
Kowal 40 Essolube HDX Plus + 40 Delvac 1240
Aral Esso Mobil
053002-007
G
Low temperature lubrication oil
SHC 626
Mobil
053002-008
GG
Hydraulic oil
Vitam GF 32 Hyspin AWS-32 Nuto H32 DTE 24 Tellus 32
Aral Castrol Esso Mobil Shell
053001-003
D
Low temperature hydraulic oil
Univis J 13 Aero HFA
Aral Mobil
053001-008
DD
Transmission oil
Hyp 85W90 GX - D 85W90 Mobilube HD85/90 Spirax MB 90
Aral Esso Mobil Shell
053002-004
A
Low temperature transmission oil
Mobilube SHC
Mobil
053002-006
AA
Rubber and vinyl dressing
H
Special grease
MOS2 Lithium
Universal lubrication oil
SAE 40
Dow Corning
063002-022
M
C L01-gb
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
P-1.1-2920
M1.0-0000-00015 15 15
LUBRICATION Grease Points / Intervals Type
Vol.
100 hours
D
A/R
X
L-2 Replace hydraulic oil and filter
D
A/R
Initially after 500 service hours
L-3 All hinges
C
A/R
X
L-4 Grease steering linkage
B
A/R
X
L-5 Grease steering chain
G
A/R
X
L-6 Drive unit live ring bearing
B
A/R
X
L-7 Grease lifting mechanism
B
A/R
X
L-8 Lift cylinder attachment
B
A/R
X
L-9 Piston rod attachment
B
A/R
X
L-10 Change gear oil
A
A/R
L-11 Seat rails
B
A/R
Item Component L-1
Check hydraulic oil level, replenish if necessary
250 hours
500 hours
1000 hours
2000 hours
X
Initially after 250 service hours
X X L08-GB
P-1.2-2920
M1.0-0000-00016 1616
MP-RT3030_Rev.1-GB 04/02 • Printed in Germany
ELECTRICAL DIAGRAMS
Printed in Germany
17
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Printed in Germany
M1.0-0000-00018 M1.0-0000-00018 18
DIAGRAMS Control Circuit
M2020_gb
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
M/P-DIA-2920
19
19
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Printed in Germany
20
HYDRAULIC SCHEMATIC
Printed in Germany
21
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Printed in Germany
M1.0-0000-00022 M1.0-0000-00022 22
HYDRAULIC SCHEMATIC
M2017 MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
M/P-HYD-2920
M1.0-0000-00023 23 23
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PrintedM/P-HYD-2910 in Germany
24
PARTS
Printed in Germany
25
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Printed in Germany
26M1.0-0000-00026
SECTION 1
Printed in Germany
27
COVERS
M2003 MP-1.0-2920
28M1.0-0000-00028
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809437 .................................... Fastener ................................................................................................. 1 2 ..................... 809004-001 ............................ Nut .......................................................................................................... 3 3 ..................... 809438-001 ............................ Support ................................................................................................... 1 4 ..................... 809439 .................................... Pad ......................................................................................................... 1 5 ..................... 809276-004 ............................ Screw ...................................................................................................... 7 6 ..................... 809005-007 ............................ Washer ................................................................................................... 10 7 ..................... 809531 .................................... Support ................................................................................................... 1 8 ..................... 809532 .................................... Cover ...................................................................................................... 1 809533 .................................... Cover 500Ah .......................................................................................... 1 9 ..................... 809005-002 ............................ Washer ................................................................................................... 12 10 ................... 809004-005 ............................ Nut .......................................................................................................... 4 11 ................... 809006-002 ............................ Screw ...................................................................................................... 8 12 ................... 809511 .................................... Hinge ...................................................................................................... 2 13 ................... 809512 .................................... Gas Strut ................................................................................................ 3 14 ................... 809441 .................................... Split pin .................................................................................................. 6 15 ................... 809291-001 ............................ Buffer ...................................................................................................... 2 16 ................... 809513 .................................... Chassis .................................................................................................. 1 809514 .................................... Chassis 500Ah ....................................................................................... 1 17 ................... 809515 .................................... Support ................................................................................................... 1 18 ................... 809001-012 ............................ Pin .......................................................................................................... 1 19 ................... 809516 .................................... Shield ..................................................................................................... 1 20 ................... 809276-005 ............................ Screw ...................................................................................................... 4 21 ................... 809004-002 ............................ Nut .......................................................................................................... 2 22 ................... 809006-033 ............................ Screw ...................................................................................................... 2 23 ................... 809517 .................................... Buffer ...................................................................................................... 1 24 ................... 809518 .................................... Floor Plate .............................................................................................. 1 25 ................... 809519 .................................... Floor Plate .............................................................................................. 1 26 ................... 809447 .................................... Buffer ...................................................................................................... 1 27 ................... 809155-003 ............................ Screw ...................................................................................................... 2 28 ................... 809520 .................................... Shield ..................................................................................................... 1 29 ................... 809006-010 ............................ Screw ...................................................................................................... 8 30 ................... 809006-005 ............................ Screw ...................................................................................................... 4 31 ................... 809521 .................................... Cover ...................................................................................................... 1 32 ................... 809522 .................................... Plate ....................................................................................................... 1 33 ................... 809523 .................................... Lid ........................................................................................................... 1 809534 .................................... Lid 500Ah ............................................................................................... 1 34 ................... 809282-002 ............................ Fastener ................................................................................................. 1 35 ................... 809524 .................................... Instrument Panel .................................................................................... 1 36 ................... 809006-015 ............................ Screw ...................................................................................................... 2 37 ................... 809525 .................................... Instrument Panel .................................................................................... 1 38 ................... 809526 .................................... Holder ..................................................................................................... 1 39 ................... 809005-008 ............................ Washer ................................................................................................... 6 40 ................... 809005-004 ............................ Washer ................................................................................................... 6 41 ................... 809006-007 ............................ Screw ...................................................................................................... 6 42 ................... 809004-004 ............................ Nut .......................................................................................................... 4 43 ................... 809450 .................................... Seat ........................................................................................................ 1 44 ................... 809451 .................................... Switch ..................................................................................................... 1 45 ................... 809208-004 ............................ Nut .......................................................................................................... 6 46 ................... 809005-028 ............................ Washer ................................................................................................... 6 47 ................... 809010-006 ............................ Pulley ...................................................................................................... 6 48 ................... 809006-029 ............................ Screw ...................................................................................................... 6 49 ................... 809527 .................................... Guide ...................................................................................................... 2 50 ................... 809006-008 ............................ Screw ...................................................................................................... 2 51 ................... 809528 .................................... Support ................................................................................................... 1
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-1.0-2920
29
COVERS
M2003 MP-1.0-2920
30M1.0-0000-00030
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
OPTIONAL 52 ................... 809529 .................................... Support ................................................................................................... 1 ...................... 809530 .................................... Support 500Ah ....................................................................................... 1 53 ................... 809006-004 ............................ Screw ...................................................................................................... 2 54 ................... 809276-008 ............................ Screw ...................................................................................................... 16 55 ................... 809296-001 ............................ Pin .......................................................................................................... 8 56 ................... 809005-017 ............................ Washer ................................................................................................... 16 57 ................... 809280-002 ............................ Nut .......................................................................................................... 16 58 ................... 809010-001 ............................ Roller ...................................................................................................... 8
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-1.0-2920
31
CASTER WHEEL
M2004 MP-1.5-2920
32M1.0-0000-00032
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
CASTER WHEEL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809006-004 ............................ Screw ...................................................................................................... 2 2 ..................... 809301 .................................... Cover ...................................................................................................... 1 3 ..................... 809276-011 ............................ Screw ...................................................................................................... 6 4 ..................... 809005-018 ............................ Washer ................................................................................................... 6 5 ..................... 809302 .................................... Flange .................................................................................................... 1 6 ..................... 809177-002 ............................ Bearing Ball ........................................................................................... 1 7 ..................... 809303 .................................... Hub ......................................................................................................... 1 8 ..................... 809304 .................................... Grease Nipple ........................................................................................ 1 9 ..................... 809305-001 ............................ Bushing .................................................................................................. 2 10 ................... 809280-003 ............................ Nut .......................................................................................................... 3 11 ................... 809005-019 ............................ Washer ................................................................................................... 3 12 ................... 809296-004 ............................ Pin .......................................................................................................... 1 13 ................... 809013-008 ............................ Spacer .................................................................................................... 2 14 ................... 809014-002 ............................ Bearing Ball ........................................................................................... 4 15 ................... 809013-017 ............................ Spacer .................................................................................................... 2 16 ................... 809535 .................................... Wheel Rim ............................................................................................. 2 17 ................... 809536 .................................... Wheel (Vulkollan) .................................................................................. 2 18 ................... 809537 .................................... Wheel Assembly (Vulkollan) .................................................................. 2 (incl. 16 &17) 19 ................... 809538 .................................... Axle ......................................................................................................... 1 20 ................... 809296-005 ............................ Pin .......................................................................................................... 1 21 ................... 809539 .................................... Caster Wheel Assembly ........................................................................ 1
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-1.5-2920
33
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Printed in Germany
34M1.0-0000-00034
SECTION 2
Printed in Germany
35
TUBE/HOSE LAYOUT
M2008 MP-2.1-2920
36M1.0-0000-00036
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
TUBE/HOSE LAYOUT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809335-001 ............................ Connector .............................................................................................. 2 2 ..................... 809087 .................................... Hose ....................................................................................................... 1 3 ..................... 809553 .................................... Connector .............................................................................................. 1 4 ..................... 809554 .................................... Hose ....................................................................................................... 1 5 ..................... 809555 .................................... Nut .......................................................................................................... 1 6 ..................... 809337 .................................... Solenoid ................................................................................................. 1 7 ..................... 809335-003 ............................ Connector .............................................................................................. 1 8 ..................... 809556 .................................... Lower Valve ............................................................................................ 1 9 ..................... 809557 .................................... Flow Compensating Valve ..................................................................... 1 10 ................... 809558 .................................... Lift Valve ................................................................................................. 1 11 ................... 809559 .................................... Solenoid Valve ....................................................................................... 1 12 ................... 809276-018 ............................ Screw ...................................................................................................... 2 13 ................... 809560 .................................... Screw ...................................................................................................... 1 14 ................... 809029-005 ............................ Gasket .................................................................................................... 2 15 ................... 809280-011 ............................ Nut .......................................................................................................... 2 16 ................... 809005-022 ............................ Washer ................................................................................................... 2 17 ................... 809354 .................................... Link ......................................................................................................... 2 18 ................... 809004-011 ............................ Nut .......................................................................................................... 2 19 ................... 809142-001 ............................ Washer ................................................................................................... 2 20 ................... 809456 .................................... Buffer ...................................................................................................... 2 21 ................... 809276-021 ............................ Screw ...................................................................................................... 4 22 ................... 809353 .................................... Pump Support ........................................................................................ 1 23 ................... 809352 .................................... Pressure Valve ....................................................................................... 1 24 ................... 809351 .................................... Non Return Valve ................................................................................... 1 25 ................... 809349-002 ............................ O-Ring .................................................................................................... 2 26 ................... 809350-002 ............................ Pipe ........................................................................................................ 1 27 ................... 809350-001 ............................ Pipe ........................................................................................................ 1 28 ................... 809349-001 ............................ O-Ring .................................................................................................... 1 29 ................... 809335-004 ............................ Connector .............................................................................................. 1 30 ................... 809348 .................................... Oil Filter .................................................................................................. 1 31 ................... 809345 .................................... Tank ........................................................................................................ 1 32 ................... 809347 .................................... Plug ........................................................................................................ 1 33 ................... 809561 .................................... Hydraulic Unit ........................................................................................ 1
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-2.1-2920
37
PUMP MOTOR AND PUMP
M2009 MP-2.13-2920
38M1.0-0000-00038
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
PUMP MOTOR AND PUMP INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809562-001 ............................ Cover Band ............................................................................................ 1 2 ..................... 809562-002 ............................ End Cover .............................................................................................. 1 3 ..................... 809562-003 ............................ Screw ...................................................................................................... 4 4 ..................... 809562-004 ............................ Brush Holder .......................................................................................... 1 5 ..................... 809562-005 ............................ Nut .......................................................................................................... 4 6 ..................... 809562-006 ............................ Spring ..................................................................................................... 4 7 ..................... 809562-007 ............................ Brush Kit ................................................................................................. 1 8 ..................... 809562-008 ............................ Washer ................................................................................................... 4 9 ..................... 809562-009 ............................ Screw ...................................................................................................... 4 10 ................... 809562-010 ............................ Bearing Ball ........................................................................................... 1 11 ................... 809562-011 ............................ Armature ................................................................................................ 1 12 ................... 809562-012 ............................ Bearing Ball ........................................................................................... 1 13 ................... 809562-013 ............................ Spacer .................................................................................................... 1 14 ................... 809562-014 ............................ Motor Housing ....................................................................................... 1 15 ................... 809562-015 ............................ Spacer .................................................................................................... 1 16 ................... 809026-008 ............................ O-Ring .................................................................................................... 1 17 ................... 809368 .................................... Tappet ..................................................................................................... 1 18 ................... 809369 .................................... Pump ...................................................................................................... 1 19 ................... 809005-024 ............................ Washer ................................................................................................... 2 20 ................... 809276-022 ............................ Screw ...................................................................................................... 2 21 ................... 809562-016 ............................ Pump Motor Assembly ........................................................................... 1
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-2.13-2920
39
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Printed in Germany
40M1.0-0000-00040
SECTION 3
Printed in Germany
41
GEAR BOX
M2011 MP-3.1-2920
42M1.0-0000-00042
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
GEAR BOX INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809155-007 ............................ Screw ...................................................................................................... 6 2 ..................... 809142-005 ............................ Washer ................................................................................................... 6 3 ..................... 809569-001 ............................ Screw ...................................................................................................... 15 4 ..................... 809569-002 ............................ Washer ................................................................................................... 25 5 ..................... 809569-003 ............................ Grease Nipple ........................................................................................ 1 6 ..................... 809569-004 ............................ Motor Flange .......................................................................................... 1 7 ..................... 809569-005 ............................ O-Ring .................................................................................................... 1 8 ..................... 809569-006 ............................ Plug Drain .............................................................................................. 1 9 ..................... 809569-007 ............................ Seal ........................................................................................................ 2 10 ................... 809569-008 ............................ Turntable ................................................................................................ 1 11 ................... 809569-009 ............................ Screw ...................................................................................................... 2 12 ................... 809569-010 ............................ Gear ........................................................................................................ 1 13 ................... 809569-011 ............................ Nut .......................................................................................................... 1 14 ................... 809569-012 ............................ Gear ........................................................................................................ 1 15 ................... 809569-013 ............................ Bearing Ball ........................................................................................... 1 16 ................... 809569-014 ............................ Spacer .................................................................................................... 1 17 ................... 809569-015 ............................ Spacer .................................................................................................... 1 18 ................... 809569-016 ............................ Spacer .................................................................................................... 1 19 ................... 809569-017 ............................ Bearing Ball ........................................................................................... 1 20 ................... 809569-018 ............................ Gear ........................................................................................................ 1 21 ................... 809569-019 ............................ Screw ...................................................................................................... 3 22 ................... 809569-020 ............................ Washer ................................................................................................... 3 23 ................... 809569-021 ............................ Flange .................................................................................................... 1 24 ................... 809569-022 ............................ Bearing Ball ........................................................................................... 1 25 ................... 809569-023 ............................ Spacer .................................................................................................... 1 26 ................... 809569-024 ............................ Screw ...................................................................................................... 2 27 ................... 809569-025 ............................ Washer ................................................................................................... 12 28 ................... 809569-026 ............................ Housing .................................................................................................. 1 29 ................... 809569-027 ............................ Screw ...................................................................................................... 10 30 ................... 809569-028 ............................ Plug Drain .............................................................................................. 1 31 ................... 809569-029 ............................ Screw ...................................................................................................... 10 32 ................... 809569-030 ............................ Cover ...................................................................................................... 1 33 ................... 809569-031 ............................ O-Ring .................................................................................................... 1 34 ................... 809569-032 ............................ Ring ........................................................................................................ 1 35 ................... 809569-033 ............................ Spacer .................................................................................................... 1 36 ................... 809569-034 ............................ Spacer .................................................................................................... 1 37 ................... 809569-035 ............................ Bearing Ball ........................................................................................... 1 38 ................... 809569-036 ............................ Circlip ..................................................................................................... 1 39 ................... 809569-037 ............................ Seal ........................................................................................................ 1 40 ................... 809569-038 ............................ Stud Wheel ............................................................................................. 7 41 ................... 809569-039 ............................ Wheel Shaft ............................................................................................ 1 42 ................... 809569-040 ............................ Wheel ..................................................................................................... 1 43 ................... 809569-041 ............................ Wheel Rim ............................................................................................. 1 44 ................... 809569-042 ............................ Wheel Assembly .................................................................................... 1 (incl. 42 & 43) 45 ................... 809159-003 ............................ Nut .......................................................................................................... 7 46 ................... 809570 .................................... Gear Box ................................................................................................ 1
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-3.1-2920
43
DRIVE MOTOR
M2012 MP-3.2-2920
44M1.0-0000-00044
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
DRIVE MOTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809567-001 ............................ Circlip ..................................................................................................... 1 2 ..................... 809567-002 ............................ Woodruff Key .......................................................................................... 1 3 ..................... 809567-003 ............................ Cover Band ............................................................................................ 1 4 ..................... 809567-004 ............................ Spring ..................................................................................................... 4 5 ..................... 809567-005 ............................ Brush Kit ................................................................................................. 1 6 ..................... 809567-006 ............................ Woodruff Key .......................................................................................... 1 7 ..................... 809349-004 ............................ O-Ring .................................................................................................... 1 8 ..................... 809568 .................................... Drive Motor ............................................................................................. 1
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-3.2-2920
45
Page intentionally left blank
Printed in Germany
46M1.0-0000-00046
SECTION 4
Printed in Germany
47
ELECTRICAL PARTS
M2014 MP-4.0-2920
48M1.0-0000-00048
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809006-018 ............................ Screw ...................................................................................................... 6 2 ..................... 809005-002 ............................ Washer ................................................................................................... 6 3 ..................... 809571 .................................... Controller ............................................................................................... 2 4 ..................... 809231-005 ............................ Screw ...................................................................................................... 3 5 ..................... 809232-004 ............................ Washer ................................................................................................... 3 6 ..................... 809275 .................................... Support ................................................................................................... 1 7 ..................... 809242-003 ............................ Fuse ........................................................................................................ 1 8 ..................... 809247 .................................... Fuse Holder ........................................................................................... 2 9 ..................... 809242-002 ............................ Fuse ........................................................................................................ 1 10 ................... 809572 .................................... Plate ....................................................................................................... 1 11 ................... 809005-007 ............................ Washer ................................................................................................... 2 12 ................... 809233-001 ............................ Nut .......................................................................................................... 6 13 ................... 809005-004 ............................ Washer ................................................................................................... 6 14 ................... 809232-003 ............................ Washer ................................................................................................... 6 15 ................... 809242-001 ............................ Fuse ........................................................................................................ 1 16 ................... 809418 .................................... Fuse ........................................................................................................ 1 17 ................... 809232-002 ............................ Washer ................................................................................................... 6 18 ................... 809241 .................................... Buffer ...................................................................................................... 3 19 ................... 809231-004 ............................ Screw ...................................................................................................... 2 20 ................... 809005-005 ............................ Washer ................................................................................................... 2 21 ................... 809273-001 ............................ Contactor ................................................................................................ 2 22 ................... 809276 .................................... Support ................................................................................................... 1 23 ................... 809231-003 ............................ Screw ...................................................................................................... 6 24 ................... 809172-001 ............................ Washer ................................................................................................... 8 25 ................... 809233-002 ............................ Nut .......................................................................................................... 4 26 ................... 809573-002 ............................ Contactor ................................................................................................ 1 27 ................... 809574 .................................... Support ................................................................................................... 1 28 ................... 809275-003 ............................ Support ................................................................................................... 3 29 ................... 809248 .................................... Relay ...................................................................................................... 3 30 ................... 809240 .................................... Filter ........................................................................................................ 4
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-4.0-2920
49
ELECTRICAL PARTS
M1787 MP-4.0-2920
50M1.0-0000-00050
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809004-005 ............................ Ecrou ...................................................................................................... 4 2 ..................... 809005-001 ............................ Rondelle ................................................................................................ 6 3 ..................... 809463 .................................... Pédale .................................................................................................... 1 4 ..................... 809171-005 ............................ Vis ........................................................................................................... 1 5 ..................... 809464 .................................... Rallonge pedale .................................................................................... 1 6 ..................... 809465 .................................... Stop ........................................................................................................ 1 7 ..................... 809006-015 ............................ Vis ........................................................................................................... 8 8 ..................... 809005-002 ............................ Rondelle ................................................................................................ 4 9 ..................... 809060-001 ............................ Ressort ................................................................................................... 1 10 ................... 809171-006 ............................ Vis ........................................................................................................... 1 11 ................... 809467 .................................... Joint a rotule .......................................................................................... 2 12 ................... 809171-007 ............................ Vis ........................................................................................................... 1 13 ................... 809468 .................................... Accelerateur ........................................................................................... 1 14 ................... 809006-018 ............................ Vis ........................................................................................................... 1 15 ................... 809469 .................................... Levier ...................................................................................................... 1 16 ................... 809231-004 ............................ Vis ........................................................................................................... 1 17 ................... 809005-005 ............................ Rondelle ................................................................................................ 1 18 ................... 809276-002 ............................ Vis ........................................................................................................... 3 19 ................... 809006-017 ............................ Vis ........................................................................................................... 1 20 ................... 809069-009 ............................ Bague de retenue .................................................................................. 2 21 ................... 809013-004 ............................ Douille décarttement ............................................................................. 2 22 ................... 809470 .................................... Moyeu ..................................................................................................... 1 23 ................... 809471 .................................... Arbre ....................................................................................................... 1 24 ................... 809211-006 ............................ Vis ........................................................................................................... 2 25 ................... 809472 .................................... Came ...................................................................................................... 1 26 ................... 809473 .................................... Potentiometre ......................................................................................... 1 27 ................... 809208-001 ............................ Ecrou ...................................................................................................... 3 28 ................... 809210-001 ............................ Rondelle ................................................................................................ 1 29 ................... 809474 .................................... Support ................................................................................................... 1 30 ................... 809171-008 ............................ Vis ........................................................................................................... 1 31 ................... 809475 .................................... Plaque .................................................................................................... 1 32 ................... 809476 .................................... Logement ............................................................................................... 1 33 ................... 809477 .................................... Commutateur ......................................................................................... 1 34 ................... 809478 .................................... Support ................................................................................................... 1 35 ................... 809211-007 ............................ Vis ........................................................................................................... 2
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-4.0-2920
51
ELECTRICAL PARTS
M2015 MP-4.0-2920
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
REV.1 04/02
52M1.0-0000-00052
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809430 .................................... Discharge Meter .................................................................................... 1 2 ..................... 809575 .................................... Light ........................................................................................................ 1 3 ..................... 809576 .................................... Lamp ...................................................................................................... 1 4 ..................... 809577 .................................... Lence ...................................................................................................... 2 5 ..................... 809484 .................................... Lamp ...................................................................................................... 2 6 ..................... 809485 .................................... Light ........................................................................................................ 2 7 ..................... 809226 .................................... Keyswitch ............................................................................................... 1 8 ..................... 809224-003 ............................ Button, Push ........................................................................................... 1 9 ..................... 809600 .................................... Plug ........................................................................................................ 1 10 ................... 809482 .................................... Joystick ................................................................................................... 1 11 ................... 809225 .................................... Contact ................................................................................................... 1 12 ................... 809224-001 ............................ Push ....................................................................................................... 1 13 ................... 809255 .................................... Handle .................................................................................................... 1 14 ................... 809578 .................................... Battery Connector .................................................................................. 2 15 ................... 809005-001 ............................ Washer ................................................................................................... 2 16 ................... 809006-019 ............................ Screw ...................................................................................................... 2 17 ................... 809579-001 ............................ Battery 315 Ah ....................................................................................... 1 809579-002 ............................ Battery 375 Ah ....................................................................................... 1 809579-003 ............................ Battery 500 Ah ....................................................................................... 1 18 ................... 809580-001 ............................ Battery Tray (315/375 Ah) ...................................................................... 1 809580-002 ............................ Battery Tray (500 Ah) ............................................................................. 1 19 ................... 809231-008 ............................ Screw ...................................................................................................... 4 20 ................... 809004-009 ............................ Nut .......................................................................................................... 4 21 ................... 809142-003 ............................ Washer ................................................................................................... 4 22 ................... 809287 .................................... Fan .......................................................................................................... 1 23 ................... 809288 .................................... Finger Guard .......................................................................................... 1 24 ................... 809224-004 ............................ Push ....................................................................................................... 1 25 ................... 809494 .................................... Contact ................................................................................................... 1 26 ................... 809259 .................................... Horn ........................................................................................................ 1 27 ................... 809257-002 ............................ Buzzer .................................................................................................... 1 28 ................... 809004-005 ............................ Nut .......................................................................................................... 2 29 ................... 809005-006 ............................ Washer ................................................................................................... 2 30 ................... 809003-008 ............................ Buffer ...................................................................................................... 4 31 ................... 809005-002 ............................ Washer ................................................................................................... 4 32 ................... 809258 .................................... Power Control Unit ................................................................................. 1 33 ................... 809242-004 ............................ Fuse ........................................................................................................ 1 34 ................... 809242-005 ............................ Fuse ........................................................................................................ 1 35 ................... 809257-001 ............................ Buzzer .................................................................................................... 1
Always Specify Model & Serial Number MP-4.0-2920
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
REV.1 04/02
53
WIRING HARNESS
M2016 MP-4.11-2920
54M1.0-0000-00054
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
WIRING HARNESS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809433-001 ............................ Power Cable .......................................................................................... 1 2 ..................... 809433-001 ............................ Power Cable .......................................................................................... 1 3 ..................... 809433-006 ............................ Power Cable .......................................................................................... 1 4 ..................... 809433-006 ............................ Power Cable .......................................................................................... 1 5 ..................... 809433-002 ............................ Power Cable .......................................................................................... 1 6 ..................... 809433-006 ............................ Power Cable .......................................................................................... 1 7 ..................... 809433-006 ............................ Power Cable .......................................................................................... 1 8 ..................... 809433-006 ............................ Power Cable .......................................................................................... 1 9 ..................... 809433-002 ............................ Power Cable .......................................................................................... 1 10 ................... 809433-004 ............................ Power Cable .......................................................................................... 1 11 ................... 809433-002 ............................ Power Cable .......................................................................................... 1 12 ................... 809433-002 ............................ Power Cable .......................................................................................... 1 13 ................... 809433-002 ............................ Power Cable .......................................................................................... 1 14 ................... 809433-002 ............................ Power Cable .......................................................................................... 1 15 ................... 809433-004 ............................ Power Cable .......................................................................................... 1 16 ................... 809433-004 ............................ Power Cable .......................................................................................... 1 17 ................... 809433-007 ............................ Power Cable .......................................................................................... 1 18 ................... 809433-007 ............................ Power Cable .......................................................................................... 1
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-4.11-2920
55
Page intentionally left blank
Printed in Germany
56M1.0-0000-00056
SECTION 5
Printed in Germany
57
BRAKE
M2018 MP-5.5-2920
58M1.0-0000-00058
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
BRAKE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809581 .................................... Lever ...................................................................................................... 1 2 ..................... 809441 .................................... Pin .......................................................................................................... 2 3 ..................... 809001-001 ............................ Bolt ......................................................................................................... 1 4 ..................... 809005-008 ............................ Washer ................................................................................................... 5 5 ..................... 809005-004 ............................ Washer ................................................................................................... 6 6 ..................... 809006-029 ............................ Screw ...................................................................................................... 2 7 ..................... 809582 .................................... Gaiter ...................................................................................................... 1 8 ..................... 809583-001 ............................ Support ................................................................................................... 1 9 ..................... 809209 .................................... Microswitch ............................................................................................ 2 10 ................... 809005-001 ............................ Washer ................................................................................................... 4 11 ................... 809005-002 ............................ Washer ................................................................................................... 4 12 ................... 809006-002 ............................ Screw ...................................................................................................... 4 13 ................... 809210-001 ............................ Washer ................................................................................................... 2 14 ................... 809155-008 ............................ Screw ...................................................................................................... 2 15 ................... 809583-002 ............................ Support ................................................................................................... 1 16 ................... 809006-026 ............................ Screw ...................................................................................................... 2 17 ................... 809584-001 ............................ Stop ........................................................................................................ 1 18 ................... 809585 .................................... Cable ...................................................................................................... 1 19 ................... 809586 .................................... Protection Sleeve .................................................................................. 1 20 ................... 809587-001 ............................ Screw ...................................................................................................... 1 21 ................... 809588-001 ............................ Seal ........................................................................................................ 2 22 ................... 809588-002 ............................ Seal ........................................................................................................ 1 23 ................... 809589 .................................... Cylinder .................................................................................................. 1 24 ................... 809590-001 ............................ Hose ....................................................................................................... 1 25 ................... 809591 .................................... Brake Disc .............................................................................................. 1 26 ................... 809592-002 ............................ Brake Shoe ............................................................................................ 1 27 ................... 809004-004 ............................ Nut .......................................................................................................... 1 28 ................... 809004-013 ............................ Nut .......................................................................................................... 1 29 ................... 809004-002 ............................ Nut .......................................................................................................... 3 30 ................... 809593-001 ............................ Spacer .................................................................................................... 2 31 ................... 809592-002 ............................ Brake Shoe ............................................................................................ 1 32 ................... 809305-011 ............................ Bushing .................................................................................................. 2 33 ................... 809584-002 ............................ Stop ........................................................................................................ 1 34 ................... 809594-001 ............................ Spring ..................................................................................................... 1 35 ................... 809211-008 ............................ Screw ...................................................................................................... 3 36 ................... 809583-003 ............................ Support ................................................................................................... 1 37 ................... 809595-001 ............................ Bolt ......................................................................................................... 2 38 ................... 809233-002 ............................ Nut .......................................................................................................... 2 39 ................... 809155-009 ............................ Screw ...................................................................................................... 2 40 ................... 809590-002 ............................ Hose ....................................................................................................... 1 41 ................... 809086 .................................... Clamp ..................................................................................................... 2 42 ................... 809088 .................................... Tank ........................................................................................................ 1 43 ................... 809004-001 ............................ Nut .......................................................................................................... 2 44 ................... 809587-002 ............................ Screw ...................................................................................................... 1 45 ................... 809588-003 ............................ Seal ........................................................................................................ 1 46 ................... 809596 .................................... Brake Master Cylinder ........................................................................... 1 47 ................... 809006-004 ............................ Screw ...................................................................................................... 6 48 ................... 809595-002 ............................ Bolt ......................................................................................................... 1 49 ................... 809597 .................................... Fork ......................................................................................................... 1 50 ................... 809595-003 ............................ Bolt ......................................................................................................... 1 51 ................... 809583-004 ............................ Support ................................................................................................... 1 52 ................... 809006-017 ............................ Screw ...................................................................................................... 1 53 ................... 809004-014 ............................ Nut .......................................................................................................... 1 54 ................... 809594-002 ............................ Spring ..................................................................................................... 1 55 ................... 809598 .................................... Footpedal Rubber .................................................................................. 1 56 ................... 809599 .................................... Brake Pedal ............................................................................................ 1 57 ................... 809004-005 ............................ Nut .......................................................................................................... 1 58 ................... 809276-004 ............................ Screw ...................................................................................................... 1 59 ................... 809069-002 ............................ Circlip ..................................................................................................... 1 60 ................... 809593-002 ............................ Spacer .................................................................................................... 2 61 ................... 809305-002 ............................ Bushing .................................................................................................. 2 Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-5.5-2920
59
Page intentionally left blank
Printed in Germany
60M1.0-0000-00060
SECTION 6
Printed in Germany
61
STEERING
M2010 MP-6.4-2920
62M1.0-0000-00062
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
STEERING INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809284-002 ............................ Plug ........................................................................................................ 1 2 ..................... 809371 .................................... Knob ....................................................................................................... 1 3 ..................... 809372 .................................... Steering Wheel ...................................................................................... 1 4 ..................... 809006-029 ............................ Screw ...................................................................................................... 1 5 ..................... 809005-005 ............................ Washer ................................................................................................... 1 6 ..................... 809005-009 ............................ Washer ................................................................................................... 1 7 ..................... 809491 .................................... Shaft ....................................................................................................... 1 8 ..................... 809373-001 ............................ Woodruff Key .......................................................................................... 1 9 ..................... 809006-026 ............................ Screw ...................................................................................................... 1 10 ................... 809014-005 ............................ Bearing Ball ........................................................................................... 2 11 ................... 809069-005 ............................ Circlip ..................................................................................................... 1 12 ................... 809458 .................................... Handle .................................................................................................... 1 13 ................... 809492-001 ............................ Support ................................................................................................... 1 14 ................... 809171-004 ............................ Screw ...................................................................................................... 1 15 ................... 809299 .................................... Circlip ..................................................................................................... 1 16 ................... 809005-016 ............................ Washer ................................................................................................... 25 17 ................... 809003-007 ............................ Buffer ...................................................................................................... 4 18 ................... 809004-009 ............................ Nut .......................................................................................................... 8 19 ................... 809006-025 ............................ Screw ...................................................................................................... 3 20 ................... 809135-002 ............................ Flange .................................................................................................... 1 21 ................... 809136 .................................... Motor ...................................................................................................... 1 22 ................... 809155-006 ............................ Screw ...................................................................................................... 1 23 ................... 809005-002 ............................ Washer ................................................................................................... 1 24 ................... 809005-027 ............................ Washer ................................................................................................... 1 25 ................... 809005-026 ............................ Washer ................................................................................................... 1 26 ................... 809391 .................................... Gear ........................................................................................................ 1 27 ................... 809142-001 ............................ Washer ................................................................................................... 2 28 ................... 809005-003 ............................ Washer ................................................................................................... 2 29 ................... 809006-006 ............................ Screw ...................................................................................................... 2 30 ................... 809275-004 ............................ Support ................................................................................................... 1 31 ................... 809006-004 ............................ Screw ...................................................................................................... 4 32 ................... 809005-004 ............................ Washer ................................................................................................... 4 33 ................... 809390 .................................... Gear Box ................................................................................................ 1 34 ................... 809563 .................................... Motor ...................................................................................................... 1 35 ................... 809373-004 ............................ Woodruff Key .......................................................................................... 1 36 ................... 809564 .................................... Spring ..................................................................................................... 2 37 ................... 809565 .................................... Brush Kit ................................................................................................. 1 38 ................... 809145 .................................... Chain ...................................................................................................... 1 39 ................... 809144 .................................... Link Extended ........................................................................................ 2 40 ................... 809566 .................................... Chain Adjuster ....................................................................................... 1 41 ................... 809275-005 ............................ Support ................................................................................................... 1 42 ................... 809276-003 ............................ Screw ...................................................................................................... 4 43 ................... 809001-019 ............................ Pin .......................................................................................................... 4 44 ................... 809275-006 ............................ Support ................................................................................................... 1 45 ................... 809256 .................................... Switch ..................................................................................................... 3 46 ................... 809142-003 ............................ Washer ................................................................................................... 6 47 ................... 809231-007 ............................ Screw ...................................................................................................... 2
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-6.4-2920
REV.1 04/02
63
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Printed in Germany
64M1.0-0000-00064
SECTION 7
Printed in Germany
65
LIFT STRUCTURE
M2007 MP-7.8-2920
66M1.0-0000-00066
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
LIFT STRUCTURE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809155-004 ............................ Screw ...................................................................................................... 6 2 ..................... 809543 .................................... Cover ...................................................................................................... 1 3 ..................... 809006-033 ............................ Screw ...................................................................................................... 1 4 ..................... 809005-003 ............................ Washer ................................................................................................... 1 5 ..................... 809544 .................................... Support ................................................................................................... 1 6 ..................... 809155-005 ............................ Screw ...................................................................................................... 2 7 ..................... 809002-003 ............................ Gas Strut ................................................................................................ 1 8 ..................... 809077-003 ............................ Forks 560mm x 1150mm ....................................................................... 1 809077-004 ............................ Forks 650mm x 1150mm ....................................................................... 1 9 ..................... 809069-002 ............................ Circlip ..................................................................................................... 10 10 ................... 809296-008 ............................ Pin .......................................................................................................... 2 11 ................... 809010-005 ............................ Roller ...................................................................................................... 6 12 ................... 809013-004 ............................ Spacer .................................................................................................... 4 13 ................... 809078 .................................... Guide ...................................................................................................... 4 14 ................... 809545 .................................... Lever ...................................................................................................... 2 15 ................... 809305-009 ............................ Bushing .................................................................................................. 2 16 ................... 809001-013 ............................ Pin .......................................................................................................... 2 17 ................... 809005-027 ............................ Washer ................................................................................................... 4 18 ................... 809005-002 ............................ Washer ................................................................................................... 4 19 ................... 809006-002 ............................ Screw ...................................................................................................... 4 20 ................... 809001-014 ............................ Pin .......................................................................................................... 6 21 ................... 809552-001 ............................ Pin Split .................................................................................................. 2 22 ................... 809546 .................................... Link ......................................................................................................... 4 23 ................... 809552-002 ............................ Pin Split .................................................................................................. 6 24 ................... 809305-002 ............................ Bushing .................................................................................................. 4 25 ................... 809305-010 ............................ Bushing .................................................................................................. 16 26 ................... 809304 .................................... Grease Nipple ........................................................................................ 10 27 ................... 809001-015 ............................ Pin .......................................................................................................... 2 28 ................... 809547 .................................... Tension Bar ............................................................................................ 2 29 ................... 809001-016 ............................ Pin .......................................................................................................... 2 30 ................... 809548 .................................... Riser ....................................................................................................... 2 31 ................... 809305-005 ............................ Bushing .................................................................................................. 4 32 ................... 809549 .................................... Rocker .................................................................................................... 2 33 ................... 809001-017 ............................ Pin .......................................................................................................... 2 34 ................... 809296-011 ............................ Pin Split .................................................................................................. 6 35 ................... 809001-018 ............................ Pin .......................................................................................................... 4 36 ................... 809332 .................................... Ring ........................................................................................................ 8 37 ................... 809014-005 ............................ Bearing Ball ........................................................................................... 8 38 ................... 809550 .................................... Load Roller (Vulkollan) .......................................................................... 4 39 ................... 809551 .................................... Riser Assembly ...................................................................................... 2
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-7.8-2920
REV. 1 04/02
67
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Printed in Germany
68M1.0-0000-00068
SECTION 8
Printed in Germany
69
LIFT CYLINDER
M1768 MP-8.4-2920
70M1.0-0000-00070
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809503 .................................... Cylinder Tube ......................................................................................... 1 2 ..................... 809280-005 ............................ Nut .......................................................................................................... 1 3 ..................... 809315 .................................... Ring Retaining ....................................................................................... 1 4 ..................... 809504 .................................... Piston ...................................................................................................... 1 5 ..................... 809026-002 ............................ Ring ........................................................................................................ 1 6 ..................... 809505 .................................... Gasket .................................................................................................... 1 7 ..................... 809506 .................................... Piston Rod ............................................................................................. 1 8 ..................... 809507 .................................... O-Ring .................................................................................................... 1 9 ..................... 809508 .................................... Cylinder Nut ........................................................................................... 1 10 ................... 809024-001 ............................ Seal ........................................................................................................ 1 11 ................... 809023-001 ............................ Wiper ...................................................................................................... 1 12 ................... 809280-006 ............................ Nut .......................................................................................................... 1 13 ................... 809023-001 ............................ Rod End ................................................................................................. 1 14 ................... 809509 .................................... Cylinder Assy ......................................................................................... 1 809510 .................................... Seal Kit ................................................................................................... 1 (incl. 5,6,8,10,11)
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-8.4-2920
71
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Printed in Germany
72M1.0-0000-00072
SECTION 10
Printed in Germany
73
BATTERY TROLLEY
M2005 MP-10.0-2920
74M1.0-0000-00074
MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
BATTERY TROLLEY INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 809542 .................................... Chassis .................................................................................................. 1 2 ..................... 809310 .................................... Roll ......................................................................................................... 3 3 ..................... 809311 .................................... Tiller ........................................................................................................ 1 4 ..................... 809060-004 ............................ Spring ..................................................................................................... 1 5 ..................... 809296-006 ............................ Pin .......................................................................................................... 1 6 ..................... 809069-001 ............................ Circlip ..................................................................................................... 2 7 ..................... 809280-004 ............................ Nut .......................................................................................................... 1 8 ..................... 809013-018 ............................ Spacer .................................................................................................... 2 9 ..................... 809014-005 ............................ Bearing Ball ........................................................................................... 6 10 ................... 809540 .................................... Wheel ..................................................................................................... 3 11 ................... 809013-019 ............................ Spacer .................................................................................................... 1 12 ................... 809276-012 ............................ Screw ...................................................................................................... 1 13 ................... 809004-002 ............................ Nut .......................................................................................................... 4 14 ................... 809142-001 ............................ Washer ................................................................................................... 4 15 ................... 809278-008 ............................ Support ................................................................................................... 1 16 ................... 809276-013 ............................ Screw ...................................................................................................... 4 17 ................... 809210-006 ............................ Spacer .................................................................................................... 2 18 ................... 809296-007 ............................ Pin .......................................................................................................... 2 19 ................... 809541 .................................... Chassis Assembly ................................................................................. 1
Always Specify Model & Serial Number MP-RT3030-Rev.1-GB 04/02 • Printed in Germany
MP-10.0-2920
75
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Printed in Germany
76M1.0-0000-00076
CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Telephone +49 (0)89 93 00 2 - 0 Telefax +49 (0)89 93 00 2 -175 or -133
Printed in Germany • Revision Level B Order Number: 812701-006