"Crown Forklift PTH 50 S Series Parts Manual: Complete Guide"

TABLE OF CONTENTS PTH 50 for sn: 7-512501 and higher POWER UNIT PARTS Main Frame (01.0-01.5-001) [~ - 7-635878] - 09/15/10

1

Main Frame (01.0-01.5-001) [~ - 7-635878] - 09/15/10

3

Main Frame (01.0-01.5-001) [~ - 7-635878] - 09/15/10

5

Main Frame (01.0-01.5-005) [7-635879 - 7-999999]

7

Main Frame (01.0-01.5-005) [7-635879 - 7-999999]

9

Main Frame (01.0-01.5-005) [7-635879 - 7-999999] HYDRAULIC PARTS

11

Hydraulic Unit (02.0-01.5-001) [7-512501 - 7-999999]

13

Hydraulic Unit (02.0-01.5-003) [ - 7-712847] - 04/29/12

15

Hydraulic Unit (02.0-01.5-005) [7-712848 - ] - 03/18/15

17

Hydraulic Unit (02.0-01.5-007) [ - ]

19

Pump Motor and Pump PTH50 PS (02.0-01.6-050) [ - ] MAST PARTS

21

Lift Linkage (07.6-01.5-001) [7-512501 - 7-999999]

23

Lift Linkage (07.6-01.5-001) [7-512501 - 7-999999]

25

Load Roller Single (07.6-01.5-050) [7-512501 - 7-999999]

27

Load Roller Single (07.6-01.5-050) [7-512501 - 7-999999]

29

Load Roller Tandem (07.6-01.5-100) [7-512501 - 7-999999]

31

Load Roller Tandem (07.6-01.5-100) [7-512501 - 7-999999]

33

Load Backrest (07.9-01.5-001) [7-512501 - 7-999999] LABELS & DECALS AND ACCESSORIES

35

Work Assist Accessories (10.0-01.5-001) [ - ]

37

Work Assist Accessories (10.0-01.5-001) [ - ]

39

Labels and Decals (10.9-01.5-050) [7-512501 - 7-999999]

41

i

Main Frame

CRO_01.0-01.5-001

1

Main Frame INDEX

PART NUMBER

PART NAME

NUMBER REQ

0 1 2 3 4

044521-012 816104 050000-012 046235 055084-001 053002-001 046236 055084-003 053002-001 044531 044527 044586 044579 044580 079918-002 050005-002 044535 046128 044533 046127 044600 055001-007 063002-024 041292

HANDLE HANDLE WELDMENT STANDARD PIN ROLL PIN ROLLER BUSHING DX GREASE ROLLER PISTON BUSHING DX GREASE NUT BARREL ROD PULL KIT INSERT INSERT WASHER SPRING COMPRESSION ZINC SCREW M4 X 10 CAP CONNECTOR CHAIN KIT CHAIN CONNECTING CHAIN LINK OUTER LEVER ACTUATING BALL LUBRICANT SPRING COMPRESSION

1 1 1 1 2 AR 1 2 AR 1 1 1 1 2 1 1 1 1 1 2 1 2 AR 1

5 6

[1]

[2]

7 8 9 10 11 12 13 14 15

16 17 18 PART NOTES:

[1] [2]

-

Includes Insert & Washers Includes Chain & Links

CRO_01.0-01.5-001

2

Main Frame

CRO_01.0-01.5-003

3

Main Frame

[1]

[2]

INDEX

PART NUMBER

PART NAME

NUMBER REQ

28 29 30 31 32 33 34 35 36 37 38 39

055001-010 816817 050000-015

BALL HANDLE PIN CASTED PUMP PIN ROLL Hydraulic Unit See Hydraulic BEARING TRAVERSE MACHINING ZERK RING RETAINING PIN ROLL NUT SCREW AXLE FRONT Axle Front CIRCLIP HUB CAP -CONTROL ORANGE Tire Assembly FITTING Spacer Ball Bearing Tire SPRING COMPRESSION

1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 2 4 2 1

055018-001 046126 054011-001 050012-024 050079-005 050008-049 050006-053 044499 045656 050012-053 818273

40 41 42

054011-002 044972 [2] [2]

43 44 18

041292

PART NOTES:

[1] [2]

-

This handle pin is only used with this pump. It is not compatible with older style pumps.

See Chart 1 - Tire Assembly

CRO_01.0-01.5-003

4

Main Frame

CRO_01.0-01.5-004

5

Main Frame

[1] [2] [1]

INDEX

PART NUMBER

PART NAME

NUMBER REQ

42

818275-001 818275-002 818275-003 818275-201 818275-202 818275-203 045749 044956 055002-004 055002-023 055002-004 055002-020 818270 818271 818272 045750 044939

WHEEL ASM WHEEL ASM WHEEL ASM WHEEL ASM POLY WHEEL ASM NYLON Tire Assembly WHEEL STEER- STEEL Tire Assembly BEARING BALL BEARING BEARING BALL Ball Bearing WHEEL POLY -CONTROL ORANGE WHEEL NYLON -CONTROL ORANGE WHEEL RUBBER Tire Tire

2 2 2 2 2 2 2 2 4 4 4 4 2 2 2 2 2

43

44

PART NOTES:

[1] [2]

-

Shielded Stainless Steel

CRO_01.0-01.5-004

6

Main Frame

CRO_01.0-01.5-005

7

Main Frame INDEX

PART NUMBER

PART NAME

NUMBER REQ

0 1

144546-012 044646-012 816104 069106 050000-012 819182 055084-001 053002-001 046236 055084-003 053002-001 044531 044600 055001-007 063002-024 041292 079918-002 144545 044527 046128 044533 046127 144081 144452 060106-010 044586 044580 044579

HANDLE ASM PTH50 USA HANDLE SUB ASM HANDLE WELDMENT STANDARD WARNING/ OPERATION PTH PIN ROLL PIN ROLLER HANDLE BUSHING DX GREASE ROLLER PISTON BUSHING DX GREASE NUT BARREL LEVER ACTUATING BALL LUBRICANT SPRING COMPRESSION SPRING COMPRESSION ZINC ROD PULL SUB ASM HANDLE ROD PULL KIT CHAIN CONNECTING CHAIN LINK OUTER CONNECTORE CHAIN HANDLE STOPPER SPRING PIN ROLL D2X8 KIT INSERT WASHER INSERT

1 1 1 1 1 1 2 AR 1 2 AR 1 1 2 AR 1 1 1 1 1 1 2 1 1 1 1 2 1

2 3 4 5 6 7 8 9

[1]

10 11 12 13 14

15 16 17 18 19 20 PART NOTES:

[1]

-

Includes 044533 and 046127

CRO_01.0-01.5-005

8

Main Frame

CRO_01.0-01.5-007

9

Main Frame

[1]

INDEX

PART NUMBER

PART NAME

NUMBER REQ

32 33 34 35 36 37 38 39

055018-001 046126 054011-001 050012-024 050079-005 050008-049 050006-053 044499 045656 050012-053 818273

BEARING TRAVERSE MACHINING ZERK RING RETAINING PIN ROLL NUT SCREW AXLE FRONT Axle Front CIRCLIP HUB CAP -CONTROL ORANGE Tire Assembly FITTING Spacer Ball Bearing Tire

1 1 1 1 2 1 1 1 1 2 2 2 1 2 4 2

40 41 42

054011-002 044972 [1] [1]

43 44

PART NOTES:

[1]

-

See Chart 1 - Tire Assembly

CRO_01.0-01.5-007

10

Main Frame

CRO_01.0-01.5-008

11

Main Frame

[1]

INDEX

PART NUMBER

PART NAME

NUMBER REQ

42

045749 044956 818275-001 818275-002 818275-003 818275-201 818275-202 818275-203 055002-004 055002-020 055002-023 045750 044939 818270 818271 818272

WHEEL STEER- STEEL Tire Assembly WHEEL ASM WHEEL ASM WHEEL ASM WHEEL ASM POLY WHEEL ASM NYLON Tire Assembly BEARING BALL Ball Bearing BEARING Tire Tire WHEEL POLY -CONTROL ORANGE WHEEL NYLON -CONTROL ORANGE WHEEL RUBBER

2 2 2 2 2 2 2 2 4 4 4 2 2 2 2 2

43

[2] 44

PART NOTES:

[1] [2]

-

Shielded Stainless Steel

CRO_01.0-01.5-008

12

Hydraulic Unit

CRO_02.0-01.5-001

13

Hydraulic Unit INDEX

PART NUMBER

PART NAME

NUMBER REQ

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

816814-001 046234 054001-008 050012-025 041165 054015-001 041181 050011-010 044456 816819 818263 818261 050000-070 816818 818252 819180 044452 044570 054001-009 054015-005 816815 818262 818260 050012-033 816816 814119-001

PUMP CASTING ASSEMBLY PISTON RAM SEAL OIL RING RETAINING CYLINDER RAM SEAL SCREW WASHER COPPER SPRING CONTROL PISTON CASTED PUMP O-RING CONTROL PISTON WIPER CONTROL PISTON PIN ROLL CAMSHAFT HYDRAULIC UNIT CARTRIDGE CASTED PUMP O-RING SET BUCHER VALVE WASHER SPRING SEAL SEAL ROD PISTON BOSS CASTED PUMP BACK UP RING PISTON BOSS O-RING 22 X 2 RING RETAINING PISTON PUMP CASTED PUMP HYDRAULIC UNIT MACHINING Miscellaneous SEAL KIT STANDARD PUMP

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

15 16 17 18 19 20 21 22 23 24 [1]

819934

PART NOTES:

[1]

-

Includes Index 2, 5, 7, 10-11, 14-15, 18, 20-21

CRO_02.0-01.5-001

14

Hydraulic Unit HYDRAULIC SYSTEM Hydraulic Unit Hydraulic Unit

22 1 23

15 2 3

16

11 10

4

17 18

9 5

0

19

(a)

8 20 0

6

25

(a)

21

7 (a)

Refer to Hydraulic Section

12 26 13

14 0

24

(a)

Figure 24897-01

02.0-01.5-003 02 Rev. 3/13

10

02.0-01.5-003.pdf

15

Crown 2010 PF25200-1 Rev. 3/13

Hydraulic Unit INDEX

PART NUMBER

PART NAME

NUMBER REQ

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

816814-001 046234 054001-008 050012-025 041165 054015-001 041181 050011-010 044456 816819 818263 818261 050000-070 144080 818252 819180 044452 044570 054001-009 054015-005 816815 818262 818260 050012-033 816816 150121-001 150121-001-0RS 150121-002 150121-003 150121-004 816817 050000-015 819934

PUMP CASTING ASSEMBLY PISTON RAM SEAL OIL RING RETAINING CYLINDER RAM SEAL SCREW WASHER COPPER SPRING CONTROL PISTON CASTED PUMP O-RING CONTROL PISTON WIPER CONTROL PISTON PIN ROLL CAMSHAFT HYDRAULIC UNIT CARTRIDGE CASTED PUMP O-RING SET BUCHER VALVE WASHER SPRING SEAL SEAL ROD PISTON BOSS CASTED PUMP BACK UP RING PISTON BOSS O-RING 22 X 2 RING RETAINING PISTON PUMP CASTED PUMP PUMP ASSEMBLY PTH50 BEIGE Hydraulic Unit Beige

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PUMP ASSEMBLY PTH50 YELLOW PUMP ASSEMBLY PTH50 RED PUMP ASSEMBLY PTH50 GRAY HANDLE PIN CASTED PUMP PIN ROLL SEAL KIT STANDARD PUMP

1 1 1 1 1 1

15 16 17 18 19 20 21 22 23 24

25 26 1000

02.0-01.5-003.pdf

16

Hydraulic Unit HYDRAULIC PARTS Hydraulic Unit Hydraulic Unit

22 23

15

24 2 16

3

25 11

4

17 10

18

5

(b)

19

9 26 6

20

8

7

21 27

12

(a)

Torque to 50 Nm (37 ft lb)

(b)

Torque to 90–100 Nm (66–74 ft lb)

13

(a)

1

14

Figure 24897-02

02.0-01.5-005

18

02.0-01.5-005.pdf

17

Crown 2013 PF25854-1

Hydraulic Unit INDEX

PART NUMBER

PART NAME

NUMBER REQ

0

150121-001 150121-001-0RS 150121-002 150121-003 150121-004 814119-001 814119-002 814119-003 814119-004 054001-008 050012-025 041165 054015-001 041181 050011-010 044456 816819 818263 818261 050000-070 144080 818252 046234 044570 054001-009 054015-005 816815 818262 818260 050012-033 816816 044452 816908 816817 050000-015 819180 819934

PUMP ASSEMBLY PTH50 BEIGE Hydraulic Unit Beige

1 1

PUMP ASSEMBLY PTH50 YELLOW PUMP ASSEMBLY PTH50 RED PUMP ASSEMBLY PTH50 GRAY HYDRAULIC UNIT MACHINING Hydraulic Unit Hydraulic Unit Hydraulic Unit SEAL OIL RING RETAINING CYLINDER RAM SEAL SCREW WASHER COPPER SPRING CONTROL PISTON CASTED PUMP O-RING CONTROL PISTON WIPER CONTROL PISTON PIN ROLL CAMSHAFT HYDRAULIC UNIT CARTRIDGE CASTED PUMP PISTON RAM SPRING SEAL SEAL ROD PISTON BOSS CASTED PUMP BACK UP RING PISTON BOSS O-RING 22 X 2 RING RETAINING PISTON PUMP CASTED PUMP WASHER RETAINER PISTON HANDLE PIN CASTED PUMP PIN ROLL O-RING SET BUCHER VALVE SEAL KIT STANDARD PUMP

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

02.0-01.5-005.pdf

18

Hydraulic Unit POWER UNIT PARTS Hydraulic Unit Hydraulic Unit

22

15

23 2 16

3

11

4

24

17 10

18 (b)

5

19

9 25 6

20

8

7

21 26

12

(a)

Torque to 50 N m (37 ft lb)

(b)

Torque to 90–100 N m (66–74 ft lb)

13

(a)

1

14

Figure 29787-01

02.0-01.5-007 01 Rev. 2/20

42

02.0-01.5-007.pdf

19

Crown 2015 PF27156 Rev. 2/20

Hydraulic Unit INDEX

PART NUMBER

PART NAME

NUMBER REQ

0

150121-001 150121-001-0RS 150121-002 150121-003 150121-004 814119-001 814119-002 814119-003 814119-004 054001-008 050012-025 041165 054015-001 041181 050011-010 044456 816819 818263 818261 050000-070 144080 161194 819180 046234 044570 054001-009 054015-005 154836 818262 818260 154836 044452 816908 816817 050000-015 819934

PUMP ASSEMBLY PTH50 BEIGE Hydraulic Unit Beige

1 1

PUMP ASSEMBLY PTH50 YELLOW PUMP ASSEMBLY PTH50 RED PUMP ASSEMBLY PTH50 GRAY HYDRAULIC UNIT MACHINING Hydraulic Unit Hydraulic Unit Hydraulic Unit SEAL OIL RING RETAINING CYLINDER RAM SEAL SCREW WASHER COPPER SPRING CONTROL PISTON CASTED PUMP O-RING CONTROL PISTON WIPER CONTROL PISTON PIN ROLL CAMSHAFT HYDRAULIC UNIT CARTRIDGE VALVE PTH50 O-RING SET BUCHER VALVE PISTON RAM SPRING SEAL SEAL ROD PISTON PUMP WITH STEP BACK UP RING PISTON BOSS O-RING 22 X 2 PISTON PUMP WITH STEP WASHER RETAINER PISTON HANDLE PIN CASTED PUMP PIN ROLL SEAL KIT STANDARD PUMP

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1000

02.0-01.5-007.pdf

20

Pump Motor and Pump PTH50 PS HYDRAULIC PARTS

Pump Motor and Pump PTH50 PS Pump Motor and Pump PTH50 PS

26 24

25

23

21 19

22

18 19 20

18

22

17 2

15

17

14 16 12 11 13 10

7 6 5 9 4

8 1

3

Figure 32766

02.0-01.6-050

10

02.0-01.6-050

21

Crown 2018 PF27857

Pump Motor and Pump PTH50 PS INDEX

PART NUMBER

PART NAME

NUMBER REQ

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

161774 804801 161402

KIT SERVICE PUMP MOTOR ASM PTH50 PS INSULATOR PUMP MOTOR ASM PTH50 PS Screw (1) Washer (1) MOTOR 12VDC 0.8KW PTH50 PS Coupling (1) End head (1) RELIEF VALVE PTH50 PS VENT VALVE PTH50 PS CHECK VALVE PTH50 PS Washer (1) Plug (1) O RING 65X3.55 PTH50 PS PUMP GEAR PTH50 PS Return tube (1) Return tube (1) Washer (1) Spring washer (1) Screw (1) Washer (1) Suction tube (1) SUCTION FILTER PTH50 PS BREATHER PTH50 PS TUBE PLASTIC PTH50 PS TANK PLASTIC PTH50 PS Screw (1)

1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 4

161775

161783 161777 161776

161784 161782

161778 161781 161780 161779

02.0-01.6-050

22

Lift Linkage LIFTING MECHANISM PARTS Lift Linkage Lift Linkage

2

3 4 5

10

6 7 8

9

RH

LH

11

12

1

From Mainframe

B 16 11 14 13 12 15

14

15 17 18 16

Figure 15304-02

07.6-01.5-001 02 Rev. 6/13

20

07.6-01.5-001.pdf

23

Crown 2007 PF15598-1 Rev. 6/13

Lift Linkage INDEX 1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18

PART NUMBER

044652 050012-019 044792 050009-026 044651 044627 050000-015 045669 045673 050000-017 818250 818251 819176 819177 055084-002 053002-001 041201 045671 815749 050012-021

PART NAME

NUMBER REQ

Frame Skid Adaptor Skid Adaptor Kit KNOB RING RETAINING SPRING FLATWASHER PIN INSERT PIN ROLL PIN LIFT LINK PIN LIFT LINK PIN ROLL LIFT LINKAGE 16 IN ASSEMBLY LIFT LINKAGE 18 IN ASSEMBLY LIFT LINKAGE ASM 20" LIFT LINKAGE ASM 27" BUSHING DX GREASE BUSHING PIN TRAVERSE WASHER LINKAGE RING RETAINING

1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 2 AR 2 2 4 2

07.6-01.5-001.pdf

24

Lift Linkage LIFTING MECHANISM PARTS Lift Linkage

(1) Frame Chart

Part No.

810 mm 32 in

915 mm 36 in

990 mm 39 in

1065 mm 42 in

1140 mm 45 in

1220 mm 48 in

1370 mm 54 in

1525 mm 60 in

1830 mm 72 in

2030 mm 80 in

405 mm (16 in) 816572-001

-01

-02

-03

-04

-05

-06

-07

455 mm (18 in) 816573-001

-01

-02

-03

-04

-05

-06

-07

-08

510 mm (20 in) 816574-001

-01

-02

-03

-04

-05

-06

-07

-08

-09

-10

685 mm (27 in) 816575-001

-01

-02

-03

-04

-05

-06

-07

-08

-09

-10

1370 mm 54 in

1525 mm 60 in

1830 mm 72 in

2030 mm 80 in

(2) Skid Adaptor Chart

Part No.

810 mm 32 in

915 mm 36 in

990 mm 39 in

1065 mm 42 in

1140 mm 45 in

1220 mm 48 in

405 mm (16 in) 117591

-001

-002

-003

-004

-005

-006

455 mm (18 in) 117592

-001

-002

-003

-004

-005

-006

510 mm (20 in) 117593

-001

-002

-003

-004

-005

-006

-007

-008

685 mm (27 in) 117594

-001

-002

-003

-004

-005

-006

-007

-008

-009

1370 mm 54 in

1525 mm 60 in

1830 mm 72 in

(3) Skid Adaptor Kit Chart

Part No.

810 mm 32 in

915 mm 36 in

990 mm 39 in

1065 mm 42 in

1140 mm 45 in

1220 mm 48 in

405 mm (16 in) 118612-001

-01

-02

-03

-04

-05

-06

455 mm (18 in) 118612-002

-01

-02

-03

-04

-05

-06

510 mm (20 in) 118612-003

-01

-02

-03

-04

-05

-06

-07

-08

685 mm (27 in) 118612-004

-01

-02

-03

-04

-05

-06

-07

-08

Crown 2007 PF15598-4 Rev. 6/13

2030 mm 80 in

-09

07.6-01.5-004 02 Rev. 6/13

23

07.6-01.5-004.pdf

25

Lift Linkage INDEX

PART NUMBER

PART NAME

NUMBER REQ

1

816572-001 816573-001 816574-001 816575-001 117591 117592 117593 117594 118612-001 118612-002 118612-003 118612-004

Frame Frame Frame Frame Skid Adaptor Skid Adaptor Skid Adaptor Skid Adaptor Skid Adaptor Kit Skid Adaptor Kit Skid Adaptor Kit Skid Adaptor Kit

1 1 1 1 1 1 1 1 1 1 1 1

2

3

07.6-01.5-004.pdf

26

LIFTING MECHANISM PARTS

Load Load Roller Single Roller - Single Load Roller - Single

19

17

16

18 15 14

12 8 (a)

Right riser single assembly

(b)

Left riser single assembly

7

5

13

11

6 10

4

12

(a)

5 1

6

4

7

9

(b)

2 8

10

2

Figure 15308-03

07.6-01.5-050 04 Rev. 10/19

56

07.6-01.5-050.pdf

27

Crown 2006 PF15601 Rev. 10/19

Load Roller Single INDEX 1 2 3 4

5

6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER 042053-011 044500-001 044502 045653 044503 045652 044504 045655 044505 045654 041139 042053-012 044777 045676 045598 050000-017 050000-083

050008-049 044461 050006-053 045670 050079-003 163177-056

PART NAME

NUMBER REQ

Pushrod assembly (1) BUSHING DU Load Roller Single Assembly RISER RH ASM Right riser assembly RISER LH ASM Left riser assembly RISER RH RISER LH MACH SINGLE RISER LH RISER RH MACH SINGLE BUSHING BUSHING DU ROLLER EXIT NYLON AXLE ROLLER SINGLE AXLE ROLLER STAINLESS PIN ROLL PIN ROLL Single roller assembly (2) Ball bearing (2) Roller (2) NUT ROLLER ENTRY SCREW PIN RISER PIN ROLL ROLL PIN CONE END 5.5 X 24

1 4 2 2 2 2 2 2 1 2 1 4 4 4 2 2 4 4 2 4 2 2 2 2 2 2 4

07.6-01.5-050.pdf

28

LIFTING MECHANISM PARTS Load Roller - Single

Load Roller Single

Pushrod Assembly Pushrod Assembly Index 1

Pushrod

Nominal Fork Length

818259-001

818274-001

800 mm (32 in)

818259-002

818274-002

900 mm (36 in)

818259-003

818274-003

990 mm (39 in)

818259-004

818274-004

1,050 mm (42 in)

818259-005

818274-005

1,150 mm (45 in)

818259-006

818274-006

1,200 mm (48 in)

818278-005

818258-005

1,150 mm (45 in)

818278-006

818258-006

1,200 mm (48 in)

818278-007

818258-007

1,350 mm (54 in)

818278-008

818258-008

1,500 mm (60 in)

818278-009

818258-009

1,800 mm (72 in)

818278-010

818258-010

2,000 mm (79 in)

Single Roller Assembly Roller Assembly Index 11

Roller

Ball Bearing

Roller Material

Bearing Material

044506-001

044507

055002-004

Poly

Shielded

044506-002

044508

055002-004

Nylon

Shielded

044506-101

044507

055002-005

Poly

Sealed

044506-102

044508

055002-005

Nylon

Sealed

044506-201

044507

055002-023

Poly

Stainless

044506-202

044508

055002-023

Nylon

Stainless

120740

120738

065081-020

Steel

Shielded

Crown 2006 PF15601 Rev. 10/19

07.6-01.5-053 04 Rev. 10/19

59

07.6-01.5-053

29

Load Roller Single INDEX

PART NUMBER

PART NAME

NUMBER REQ

1

818259-001 818259-002 818259-003 818259-004 818259-005 818259-006 818278-005 818278-006 818278-007 818278-008 818278-009 818278-010 044506-001 044506-002 044506-101 044506-102 044506-201 044506-202 120740

PUSHROD ASM PUSHROD ASM PUSHROD ASM PUSHROD ASM PUSHROD ASM PUSHROD ASM PUSHROD ASM HEAVY 45" PUSHROD ASM HEAVY 48" PUSHROD ASM HEAVY PUSHROD ASSEMBLY 60" (NLA) PUSHROD ASM HEAVY PUSHROD ASM HEAVY ROLLER POLY ASM ROLLER NYLON ASM ROLLER POLY ASM ROLLER NYLON ASM Load wheel, PTH50 GLV Roller assembly STEEL ROLLER ASSEMBLY

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2

11

07.6-01.5-053

30

Load Roller Tandem LIFTING MECHANISM PARTS Load Roller Tandem Load Roller Tandem

(a)

Right tandem riser assembly

(b)

Left tandem riser assembly

10

12

11

(a) 1

13

6

4

12

10 9

2 5 3

5 4

8 (b) 1

2

7 6

3

Figure 15303-01

07.6-01.5-100 02 Rev. 4/15

46

07.6-01.5-100.pdf

31

Crown 2006 PF15997-1 Rev. 4/15

Load Roller Tandem INDEX

PART NUMBER

PART NAME

NUMBER REQ

0 1

044510-001 044644 045659 044645 045660 044642 044643 041139 042053-012 055084-003 045678 045658 046064 045599 050000-014 050000-084 044514 045661 046062 045666

Load Roller Tandem Assembly RISER RH ASM Right riser assembly RISER LH ASM Left riser assembly RISER RH RISER LH BUSHING BUSHING DU BUSHING DX PIN BALANCE Balance pin AXLE ROLLER TANDEM Tandem axle roller PIN ROLL M5 X 40 PIN ROLL PLATE BALANCE Balance plate SHIM Tandem washer Tandem roller assembly Ball bearing Roller

2 2 2 2 2 2 2 4 4 4 4 4 2 2 12 12 4 4 8 8 4 8 4

2 3 4 5 6 7 8 9 10 11 12 13

07.6-01.5-100.pdf

32

Load Roller Tandem LIFTING MECHANISM PARTS Load Roller Tandem INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0. . . . . . . . 044510-001 . . . . . . . Load roller tandem assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1. . . . . . . . . . . 044644 . . . . . . . . . . .Right riser assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 045659 . . . . . . . . . . . .Right riser assembly, galvanized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 044645 . . . . . . . . . . .Left riser assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 045660 . . . . . . . . . . . .Left riser assembly, galvanized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2. . . . . . . . . . . . . 044642 . . . . . . . . . . . Right riser tandem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 044643 . . . . . . . . . . . Left riser tandem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3. . . . . . . . . . . . . 041139 . . . . . . . . . . . Bushing DU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4. . . . . . . . . . . . . 042053-012. . . . . . . . Bushing DU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5. . . . . . . . . . . . . 055084-003 . . . . . . . Bushing DX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6. . . . . . . . . . . 045678 . . . . . . . . . . .Balance pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 045658 . . . . . . . . . . . .Balance pin, stainless. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7. . . . . . . . . . . 046064 . . . . . . . . . . .Tandem axle roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 045599 . . . . . . . . . . . .Tandem axle roller, galvanized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8. . . . . . . . . . . 050000-014 . . . . . . . .Roll pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 050000-084 . . . . . . . .Roll pin, stainless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 9. . . . . . . . . . . 044514 . . . . . . . . . . .Balance plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 045661 . . . . . . . . . . . .Balance plate, galvanized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 10. . . . . . . . . . . 046062 . . . . . . . . . . .Tandem washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 045666 . . . . . . . . . . . .Tandem washer, stainless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tandem roller assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball bearing (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roller (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 (1) See Tandem Roller Assembly Chart

Tandem Roller Assembly Chart Roller Assembly

Roller

Ball Bearing

Roller Material

Bearing Material

044511-001

044512

055002-004

Poly

Shielded

044511-002

044513

055002-004

Nylon

Shielded

044511-101

044512

055002-005

Poly

Sealed

044511-102

044513

055002-005

Nylon

Sealed

044511-201

044512

055002-023

Poly

Stainless

044511-202

044513

055002-023

Nylon

Stainless

045755

045756

055002-004

Steel

Shielded

Always give the Model, Data and Serial Number Crown 2006 PF15597-2 Rev. 4/15

07.6-01.5-101 02 Rev. 4/15

47

07.6-01.5-101.pdf

33

Load Roller Tandem INDEX

PART NUMBER

PART NAME

NUMBER REQ

044511-001 044511-002 044511-101 044511-102 044511-201 044511-202 045755 044512 044513 045756 055002-004 055002-005 055002-023

ROLLER POLY ASM TANDEM ROLLER NYLON ASM (-102) TANDEM ROLLER POLY ASM TANDEM ROLLER NYLON ASM Roller assembly Roller assembly Roller assembly TANDEM ROLLER POLY TANDEM ROLLER NYLON Roller BEARING BALL BEARING BALL BEARING

AR AR AR AR AR AR AR AR AR AR AR AR AR

07.6-01.5-101.pdf

34

Load Backrest

CRO_07.9-01.5-001

35

Load Backrest

[1] [2]

INDEX

PART NUMBER

PART NAME

NUMBER REQ

1

819598-001 819598-002 050025-010 050009-026 050010-032 050008-030

LOAD BACKREST 48" LOAD BACKREST 60" BOLT CARRIAGE FLATWASHER LOCKWASHER NUT M10 HEX

1 1 6 6 6 6

2 3 4 5 PART NOTES:

[1] [2]

-

1220 mm (48 in) 1525 mm (60 in)

CRO_07.9-01.5-001

36

Work Assist Accessories ACCESSORIES Work Assist® Accessories Work Assist® Accessories

1

13

(a)

(a)

Mounted on the top side of the mainframe

(b)

Mounted on the underside of the mainframe

(c)

Torque to 39–43 N m (29–32 ft lb)

2

12 11 10 4 3

4

(c)

6 5 (b)

9

8

7

Figure 29790-01

10.0-01.5-001 01 Rev. 5/18

66

10.0-01.5-001.pdf

37

Crown 2015 PF27152 Rev. 5/18

Work Assist Accessories INDEX

PART NUMBER

PART NAME

NUMBER REQ

1

157719 124530 157708 157735 124993 157718 157711 060075-112 050068-004 157704 157705 157710 157709 050000-025 050000-027 068419

ASM KNOB PLUG TUBE WELDMENT POLE WITH TRAY WELDMENT POLE PTH 50 BUMPER SPACER PLASTIC WELDMENT LOAD TRAY HEX SOCKET BUTTON HEAD CAP SCR NUT DURLOCK M10 SC STOPPER RH STOPPER LH SLEEVE COVER PIN PIN SPRING PIN SPRING LABEL CAPACITY PTH50 TRAY

1 1 1 1 1 2 1 6 6 1 1 2 2 1 1 1

2 3 4 5 6 7 8 9 10 11 12 13

10.0-01.5-001.pdf

38

Work Assist Accessories ACCESSORIES Work Assist® Accessories

20 21

22

23

24 (a)

25 (a)

Torque to 39–43 N m (29–32 ft lb)

Figure 29791-01

10.0-01.5-003 01 Rev. 5/18

68

10.0-01.5-003.pdf

39

Crown 2015 PF27152 Rev. 5/18

Work Assist Accessories INDEX

PART NUMBER

PART NAME

NUMBER REQ

20 21 22 23 24 25

146693 156606-002 157724 061000-024 157725 060062-113

BIN STORAGE BUNGEE CORD BRACKET STORAGE BIN TAPE VHB 5952 FOAM 2.25" LENGTH STABILIZER MACHINE HEX SOCKET BUTTON HEAD CAP SCR

2 2 2 4 1 2

10.0-01.5-003.pdf

40

Labels and Decals LABELS AND DECALS Labels and Decals Labels and Decals

(a)

2 (b)

1

61 mm (2.40 in) 34 mm (1.34 in)

4

(d) (c)

5

97 mm (3.82 in)

60 mm (2.36 in)

30 mm (1.18 in)

3

(c)

30 mm (1.18 in)

(a)

The label is centered in the ellipse

(b)

The label is installed on each side of the pump

(c)

The label is centered on the placed parts

(d)

The corner of the label is aligned with the edge line

Figure 15206-03

10.9-01.5-050 06 Rev. 11/17

42

10.9-01.5-050.pdf

41

Crown 2006 PF15582 Rev. 11/17

Labels and Decals INDEX

PART NUMBER

PART NAME

NUMBER REQ

1 2 3

069469 069467 869105 069105 069105-033 069105-036

DECAL CROWN DECAL MOMENTUM PTH Warning, hands off / text (1) WARNING NO HANDS / TEXT WARNING NO HANDS- TEXT WARNING NO HANDS / TEXT PORTUG Nameplate WARNING/ OPERATION PTH LABLE WARNING PTH SPANISH WARNING/OPERATION PTH CHINESE LABLE WARNING PTH BRAZIL PORTUGUSE WARNING/ OPERATION PTH LABEL WARNING/OPERATION LABEL WARNING/OPERATION

2 1 2 2 2 2 1 1 1 1 1 1 1 1

4 5

069106 069106-003 069106-033 069106-036 069106-102 869290 869290

10.9-01.5-050.pdf

42