Crown Forklift LP3010/3020 Series Parts Manual 812670-006

Parts Manual

LP3010/3020 Series U1-Parts.p65

1

06.05.02, 16:45

U1-Parts.p65

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06.05.02, 16:45

TABLE OF CONTENT

Printed in Germany

1

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Printed in Germany

M1.0-0000-0002 M1.0-0000-0002 2

TABLE OF CONTENT Table of Content MA – SAFETY

PAGE

SERIAL NR. CUT

REV.

Safety Symbols used in the Manual ....................................... 7 ................................................................ Rev.1 04/01

ITD – INTRODUCTION

PAGE

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REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

General .................................................................................. 11 Model-Number ........................................................................ 12

P-1.1 – LUBRICATION

PAGE

Lubrication Type ..................................................................... 15 Grease Intervals .................................................................... 16

DIA – ELECTRICAL DIAGRAMS

PAGE

Diagrams/Control Circuit ........................................................ 19

M/P – HYDRAULIC

PAGE

Hydraulic Schematic .............................................................. 23,24,25,26,27 ........................................... Rev.1 09/01

SECTION 1 – COVERS

PAGE

SERIAL NR. CUT

REV.

Covers ................................................................................... 32 .............................................................. Rev.1 05/02 Guide Wheels ......................................................................... 34

SECTION 2 – HYDRAULIC PARTS

PAGE

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

Tube/Hose Layout .................................................................. 38,40,42 Valve Bloc ............................................................................. 44,46 Pumpen Motor and Pump ...................................................... 48

SECTION 3 – DRIVE UNIT

PAGE

Gearbox ................................................................................. 52 Drive Motor ............................................................................ 54

SECTION 4 – ELEKTICAL

PAGE

Elektrical Parts ...................................................................... 58,60,62,64,66,68,70 Instrument ............................................................................. 72,74

SECTION 6 – STEERING

PAGE

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

Steering Motor ....................................................................... 78 Steering ................................................................................. 80,82

SECTION 7 – MAST/LIFT STRUCTURE

PAGE

Fork Carriage ......................................................................... 86 Yoke ....................................................................................... 88

SECTION 8 – CYLINDER

PAGE

Lift Cylinder ............................................................................ 92,94

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

M/P-IDX-3010 REV. 2 05/02 M1.0-0000-0003 33

TABLE OF CONTENT SECTION 9 – CABIN/PLATFORM

PAGE

SERIAL NR. CUT

REV.

Platform ................................................................................. 98,100,102 ................................................. Rev.1 05/02 This Manual contains 104 Pages

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

M/P-IDX-3010 REV. 2 05/02

4 4M1.0-0000-0004

SAFETY

Printed in Germany

5

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6 M1.0-0000-0006

SAFETY Safety Symbols used in the Manual

General Maintenance and Repair Safety Notes

To help guide you through the manual and to highlight particular danger areas, we have used graphic illustrations:

DANGER Read the safety notices in the truck Maintenance and Operator's Manuals.

DANGER

● Failure to do so could result in severe or fatal injuries to maintenance personnel and/or other persons.

This symbol indicates life-threatening risks ● Failure to comply with this notice may result in severe or fatal injuries to yourself or other people.

Motorised vehicles can be dangerous if maintenance and service are neglected. For this reason maintenance and inspections must be carried out at regular short intervals by trained personnel working to approved company guidelines.

WARNING This symbol indicates the risk of serious injury and/or serious material damage.

DANGER Follow all national/local safety regulations applicable for maintenance work, e.g. for work on higher levels.

● Failure to comply with this notice may result in severe injuries to yourself or other people and/or serious material damage.

● Failure to do so could result in severe or fatal injuries to maintenance personnel and/or other persons.

CAUTION This symbol indicates the risk of minor injury and/or minor material damage.

Maintenance and Repair 1.

Maintenance work must only be carried out in accordance with the test and maintenance program contained in the present Maintenance Manual and any applicable service notices.

2.

Only qualified and authorised personnel may carry out work on the truck.

3.

Always keep fire extinguishers in good working condition. Do not approach fluid levels or leaks with a naked flame.

4.

To clean, use a non flammable, non combustible cleaning solution which is groundwater-neutral.

Only carry out cleaning with an oil separator.

Protect the electrical system from dampness.

5.

Keep the service area clean, dry and well-ventilated.

6.

Do not allow oil to penetrate the ground or enter the draining system. Used oil must be recycled.

Oil filters and desiccants must be treated as special waste products. Relevant applicable regulations must be followed.

7.

Neutralise and thoroughly rinse any spilled battery fluid immediately.

● Failure to comply with this notice may result in minor injuries to yourself or other people and/or minor material damage.

INFORMATION Contains additional information with supplementary notes and hints.

OPTION OPTION

These items relate to optional features not supplied with the standard version.

MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP/MS-0000-MA

REV. 1 4/00

7

SAFETY 8.

Keep the truck clean. This will facilitate the location of loose or faulty components.

9.

Make sure that capacity and data plates, warnings and labels are legible at all times.

10. Alterations or modifications by the owner or operator are not permitted without the express written authorisation from Crown.

11. Only use original Crown spare parts to ensure the reliability, safety and suitability of the Crown truck.

Warnings and Labels on the Truck During regular maintenance check that the warnings and labels on the truck are complete and legible. ●

Clean any illegible labels.

●

Replace any faulty or missing labels.

The order and meaning of the warnings and labels on the truck are described in section 10.9 of the parts manual.

Before Leaving the Truck ●

Stop the truck.

●

Lower the fork carriage fully.

●

Apply the parking brake.

●

Turn off the truck and remove the key.

●

Block all wheels when parking on an uneven surface.

Before Carrying out Work on the Truck ●

Raise the truck to free the drive wheel. Press the emergency Stop button and disconnect the battery.

●

Prevent the truck from rolling away.

●

Before carrying out work on the hoist frame, the lift mast or on the fork carriage: Block these parts according to maintenance instructions in order to prevent them from dropping.

●

Only carry out operational testing when there is sufficient room to manoeuvre, to avoid the risk of injury to yourself and others.

Before Operating the Truck ●

Check the safety devices.

●

Get into the driver's seat.

●

Check the operation of the lifting device, travel direction switch, speed control, steering, warning devices and brakes.

MP/MS-0000-MA

MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

REV. 1 4/00

88

INTRODUCTION

Printed in Germany

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M1.0-0000-00010 M1.0-0000-00010 10

INTRODUCTION General The present manual is designed for Customer Service engineers who wish to familiarise themselves with the maintenance work required for the various truck components.

It also contains troubleshooting sections which can be used to identify and remedy truck faults.

INFORMATION This book is not an operating manual. It is designed solely for specialist personnel who have been trained and authorised to carry out the work described in the manual.

Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:

CROWN Gabelstapler GmbH Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133

This manual therefore contains fewer and less detailed warnings than the Operator's Manual, as the latter is aimed at persons who have very little or no prior experience at all.

Operating Instructions This manual contains no operating instructions. An operating instructions manual is supplied with the vehicle.

Additional copies can be ordered as required.

With the help of this manual you and your personnel will be able to ensure the long service life, operational safety and error free functioning of your CROWN vehicle.

Service Training CROWN offers the appropriate vehicle related training for service personnel. Details on this training can be obtained from CROWN on request.

Ordering Spare Parts Spare parts can be ordered by quoting: ●

The truck specification number

●

The truck model number

●

The truck serial number

This information can be found on the truck's data plate.

Only if this information is provided can the order be processed quickly, correctly and reliably.

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

M/P-ITD-3010

M1.0-0000-00011 11 11

INTRODUCTION Model-Number

LP3010 Modeldescription Mid Level Order Picker with 1.000 kg capacity

LP3020 Modeldescription Mid Level Order Picker with 1.000 kg capacity

M/P-ITD-3010

M1.0-0000-00012 1212

MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

LUBRICATION AND ADJUSTMENT

Printed in Germany

13

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Printed in Germany

14M1.0-0000-00014

LUBRICATION Lubricant Type

Product Description

Manufacturer CROWN-Part-No.

Type

Grease (multi purpose)

Aralube HLP-2 LM-Grease Regulus A2 Beacon EP2 EP2 Mobiluxe E2 Retinax LX

Aral Castrol Century Esso Maxol Mobil Shell

053002-001

B

Low temperature grease

Aralube SKL2 Unirex Lotemp EP

Aral Mobil

053002-005

BB

Lubrication oil (chain)

Kowal 40 Essolube HDX Plus + 40 Delvac 1240

Aral Esso Mobil

053002-007

G

Low temperature lubrication oil

SHC 626

Mobil

053002-008

GG

Hydraulic oil

Vitam GF 32 Hyspin AWS-32 Nuto H32 DTE 24 Tellus 32

Aral Castrol Esso Mobil Shell

053001-003

D

Low temperature hydraulic oil

Univis J 13 Aero HFA

Aral Mobil

053001-008

DD

Transmission oil

Hyp 85W90 GX - D 85W90 Mobilube HD85/90 Spirax MB 90

Aral Esso Mobil Shell

053002-004

A

Low temperature transmission oil

Mobilube SHC

Mobil

053002-006

AA

Rubber and vinyl dressing

H

Special grease

MOS2 Lithium

Universal lubrication oil

SAE 40

Dow Corning

063002-022

M

C L01-gb

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

P-1.1-3010

M1.0-0000-00015 15 15

LUBRICATION Lubrication points / intervals Item Component

L-1

Check hydraulic oil level and top up if necessary

Type Menge

Quantity Quantity Quantity Quantity Quantity 100 250 500 1000 2000 hours hours hours hours hours

D

A/R

X

L-2 All hinges

C

A/R

L-3 Grease mast, casters and runners

B

A/R

X

L-4 Grease lift chain

B

A/R

X

L-5 Grease steering chain

G

A/R

X

L-6 Fixture piston rod

B

A/R

X

L-7 Lift cylinder

B

A/R

X

L-8 Change hydraulic oil and filtern

D

A/R

After the first 500 operating hours, then every 1000 hours

L-9 Change gear oil

A

A/R

After the first 250 operating hours, then every 2000 hours

X

X X L08-gb

P-1.2-3010

M1.0-0000-00016 1616

MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

ELECTRICAL DIAGRAMS

Printed in Germany

17

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Printed in Germany

M1.0-0000-00018 M1.0-0000-00018 18

MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

19 (PVH) (SV1) (SV2) (HN2)

(RGS1)

(SV3) RED/BLACK WHITE/GREEN VIOLET

RED/BLACK

(LMS3)

BLUE

BLUE/BLACK

BLUE/GREEN

WHITE/BLACK

(HN3) RED/GREEN

(HN1)

WHITE

RED/BLUE

GREY/BLACK GREY/BLACK

YELLOW/BLACK YELLOW/BLACK

RED/WHITE RED/WHITE

WHITE/BLACK WHITE/BLACK

BROWN

BROWN

BLACK

(RCS2) (HNS1) (HNS2) (DMS5) (DMS4)(GTS) (GTS)

BLACK

BROWN

(RAS2)

BLACK

BROWN

BLACK

BROWN

BLACK

BROWN

BLACK

BROWN

BLACK

BROWN

BLACK

BROWN

BLACK

(RAS3) (LOS3)

BROWN

BLACK

BROWN

BLACK

BROWN

(LGT3)

PINK/BLACK

PINK/BLACK

BLACK

(DMS3)RED/BLACK

PINK/BLACK

PINK

BLUE/WHITE GREEN

BLUE

BLUE/BLACK YELLOW

WHITE/BLACK

VIOLET RED/BLACK

RED/BLUE

WHITE RED/BLACK

GREY

(POT2)

PINK

(KYS) (EDS1)(DMS6)(ORS1)

RED/BLUE

BROWN/BLACK YELLOW/RED

YELLOW/RED

WHITE/BLACK

BROWN

GREY

(EDS2)

GREY

RED/BLACK

BLACK

RED/GREEN

RED RED

BLACK

RED/WHITE

GREEN

(DMS2)

RED

VIOLET

(DMS7)

RED

RED WHITE/BLACK

WHITE

BLUE/WHITE

BLUE

(DMS5.2)

WHITE/BLACK

BROWN

RED

WHITE

BROWN

BROWN/BLACK

RED/BLACK BLUE/BLACK

(POT4)

GREEN/BLACK

BLUE

BLACK

PINK/BLACK

GREEN

WHITE

(RS2)

BLACK

(LOS1)

BROWN/WHITE

BLUE/BLACK

BROWN/BLACK

BLUE/BLACK

BLUE

GREEN

VIOLET

YELLOW

WHITE

YELLOW

RED/BLACK

BLACK

RED/BLACK

RED/BLACK

BLUE/WHITE

(POT3)

GREY

(HGTS1)

BLACK

BLUE

BLACK

(BR)

RED/BLUE

YELLOW

RED/WHITE

VIOLET

WHITE

BLUE

RED/BLUE

GREEN

RED/BLUE

WHITE/GREEN

GREY/GREEN

RED/BLACK

(HCS1)

(LMS1)

(LGT4)

RED

BROWN

PINK

(LMS2)

(RGS2)

YELLOW/RED

BROWN/BLACK

VIOLET

WHITE

YELLOW

RED/GREEN

YELLOW/BLUE

RED/YELLOW

GREEEN/BLACK

DIAGRAMS

(PLS1)

Electrical Circuit

(LOS2) (FS2) (PLS2)

Dome Light

Worklights LGT1 LGT2 (HCS2)(RCS1)

(POT1) (DMS1) (LGS1) (DMS5.1)

(FS1)

(RAS2) (RS1)

RED/GREEN

PINK/GREEN BLACK

BROWN/YELLOW

(LMS4)

(POT5)

GREEN

M1819_gb

MS/MP-DIA-3010

19

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20

HYDRAULIC SCHEMATIC

Printed in Germany

21

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M1.0-0000-00022 M1.0-0000-00022 22

HYDRAULIC SCHEMATIC Hydraulic System Lifting:

Operation The hydraulic unit comprises the motor, pump, reservoir, all filters, valves and the lift cylinder.

The pump delivers oil from the reservoir to the lift cylinder. The lift valve opens, while the lowering valve closes.

Lowering: The lowering valve opens, while the lift valve closes. The oil flow returns from the lift cylinder to the reservoir.

M1965

1. Lowering valve platform

2. Filler plug

3. Proportional valve

4. Pressure switch

5. Safety valve

6. Emergency lower valve

7. Non-return valve

8. Lowering brake

9. Line break safety device

10. Pressure relief valve

MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

Hyd_Dia-1-GB M/P-HYD-3010

REV. 1 09/01 M1.0-0000-00023 23 23

HYDRAULIC SCHEMATIC Hydraulic System LP3010, 1025 and 1620 mm lift heights, without aux. lift Lift cylinder

M1965

1. Lowering valve platform

2. Filler plug

3. Proportional valve

4. Pressure switch

5. Safety valve

6. Emergency lower valve

7. Non-return valve

8. Lowering brake

9. Line break safety device

10. Pressure relief valve

MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

M/P-HYD-3010 REV. 1 09/01 M1.0-0000-00024 2424

Hyd_Dia-1-GB

HYDRAULIC SCHEMATIC Hydraulic System LP3010, 1025 and 1620 mm lift heights, with aux. lift Lift cylinder Aux. lift cylinder

M1968

1. Lowering valve platform

2. Filler plug

3. Proportional valve

4. Pressure switch

5. Safety valve

6. Emergency lower valve

7. Non-return valve

8. Lowering brake

9. Line break safety device

10. Pressure relief valve

MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

Hyd_Dia-1-GB M/P-HYD-3010

REV. 1 09/01 M1.0-0000-00025 25 25

HYDRAULIC SCHEMATIC Hydraulic System LP3020, 1845 and 1620 mm lift heights, without aux. lift Lift cylinder

Lift cylinder

M1967

1. Lowering valve platform

2. Filler plug

3. Proportional valve

4. Pressure switch

5. Safety valve

6. Emergency lower valve

7. Non-return valve

8. Lowering brake

9. Line break safety device

10. Pressure relief valve

MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

M/P-HYD-3010 REV. 1 09/01 M1.0-0000-00026 2626

Hyd_Dia-1-GB

HYDRAULIC SCHEMATIC Hydraulic System LP3020, 1845 and 1620 mm lift heights, with aux. lift Lift cylinder

Lift cylinder

M1966

1. Lowering valve platform

2. Filler plug

3. Proportional valve

4. Pressure switch

5. Safety valve

6. Emergency lower valve

7. Non-return valve

8. Lowering brake

9. Line break safety device

10. Pressure relief valve

MS/MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

Hyd_Dia-1-GB M/P-HYD-3010

REV. 1 09/01 M1.0-0000-00027 27 27

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M/P-HYD-3010

28

Printed in Germany

SECTION 1

Printed in Germany

29

COVERS

LP3010/1620mm

M1737 MP-1.0-3010

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

REV.1 05/02

30M1.0-0000-00030

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809610 .................................... Cover ...................................................................................................... 1 2 ..................... 809001-001 ............................ Pin .......................................................................................................... 6 3 ..................... 809512 .................................... Gas Strut ................................................................................................ 1 4 ..................... 809003-001 ............................ Buffer ...................................................................................................... 2 5 ..................... 809004-001 ............................ Nut .......................................................................................................... 8 6 ..................... 809005-001 ............................ Washer ................................................................................................... 8 7 ..................... 809006-001 ............................ Screw ...................................................................................................... 8 8 ..................... 809007 .................................... Cover ...................................................................................................... 1 9 ..................... 809002-002 ............................ Gas Strut ................................................................................................ 2 10 ................... 809008-001 ............................ Handle .................................................................................................... 1 11 ................... 809005-002 ............................ Washer ................................................................................................... 6 12 ................... 809006-002 ............................ Screw ...................................................................................................... 6 13 ................... 809004-002 ............................ Nut .......................................................................................................... 6 14 ................... 809003-002 ............................ Buffer ...................................................................................................... 2 15 ................... 809009 .................................... Cover ...................................................................................................... 1 16 ................... 809005-003 ............................ Washer ................................................................................................... 4 17 ................... 809615 .................................... Screw ...................................................................................................... 4 18 ................... 809614 .................................... Washer ................................................................................................... 4 19 ................... 809616 .................................... Bracket ................................................................................................... 1 20 ................... 809003-003 ............................ Buffer ...................................................................................................... 4 21 ................... 809611 .................................... Cover ...................................................................................................... 2 22 ................... 809006-003 ............................ Screw ...................................................................................................... 4 23 ................... 809013-001 ............................ Spacer .................................................................................................... 4 24 ................... 809014-001 ............................ Bearing Ball ........................................................................................... 8 25 ................... 809015 .................................... Wheel ..................................................................................................... 2 26 ................... 809016 .................................... Tyre (Vulkollan) ...................................................................................... 2 27 ................... 809001-003 ............................ Axle ......................................................................................................... 2 28 ................... 809017 .................................... Plate ....................................................................................................... 2 29 ................... 809006-004 ............................ Screw ...................................................................................................... 2 30 ................... 809005-004 ............................ Washer ................................................................................................... 8 31 ................... 809018 .................................... Stop ........................................................................................................ 1 Optional 32 ................... 809614 .................................... Washer ................................................................................................... 4 33 ................... 809615 .................................... Screw ...................................................................................................... 4 34 ................... 809613 .................................... Bracket ................................................................................................... 1 35 ................... 809001-002 ............................ Axle ......................................................................................................... 7 36 ................... 809010-001 ............................ Roller ...................................................................................................... 7 37 ................... 809612 .................................... Bracket ................................................................................................... 1 LP3010 Lift Height 1620mm 5 ..................... 809004-001 ............................ Nut .......................................................................................................... 12 6 ..................... 809005-001 ............................ Washer ................................................................................................... 12 30 ................... 809005-004 ............................ Washer ................................................................................................... 6 38 ................... 809019 .................................... Guide ...................................................................................................... 2 39 ................... 809006-005 ............................ Screw ...................................................................................................... 4 40 ................... 809020 .................................... Stop ........................................................................................................ 2

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-1.0-3010

REV. 1 05/02

31

GUIDE WHEELS

M1738 MP-1.9-3010

32M1.0-0000-00032

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

GUIDE WHEELS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809021 .................................... Support ................................................................................................... 4 2 ..................... 809005-003 ............................ Washer ................................................................................................... 16 3 ..................... 809006-006 ............................ Screw ...................................................................................................... 16 4 ..................... 809014-001 ............................ Bearing Ball ........................................................................................... 8 5 ..................... 809010-002 ............................ Roller ...................................................................................................... 4 6 ..................... 809022 .................................... Plug ........................................................................................................ 4 7 ..................... 809005-004 ............................ Washer ................................................................................................... 4 8 ..................... 809006-007 ............................ Screw ...................................................................................................... 4

9 ..................... 809011 .................................... Roller Assembly ..................................................................................... 4 (incl. 1-8)

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-1.9-3010

33

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Printed in Germany

34M1.0-0000-00034

SECTION 2

Printed in Germany

35

TUBE/HOSE LAYOUT

M1748 MP-2.1-3010

36M1.0-0000-00036

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809083-003 ............................ Connector .............................................................................................. 1 2 ..................... 809089-005 ............................ Hose ....................................................................................................... 2 3 ..................... 809083-004 ............................ Connector .............................................................................................. 1 4 ..................... 809081-004 ............................ Elbow ...................................................................................................... 1 5 ..................... 809081-005 ............................ Elbow ...................................................................................................... 1 6 ..................... 809006-019 ............................ Screw ...................................................................................................... 4 7 ..................... 809005-006 ............................ Washer ................................................................................................... 8 8 ..................... 809090-001 ............................ Flange .................................................................................................... 1 9 ..................... 809026-005 ............................ O-Ring .................................................................................................... 1 10 ................... 809003-002 ............................ Buffer ...................................................................................................... 2 11 ................... 809004-002 ............................ Nut .......................................................................................................... 3 12 ................... 809026-006 ............................ O-Ring .................................................................................................... 1 13 ................... 809090-002 ............................ Flange .................................................................................................... 1 14 ................... 809006-020 ............................ Screw ...................................................................................................... 4 15 ................... 809091 .................................... Hose Clamp ........................................................................................... 2 16 ................... 809092 .................................... Hose ....................................................................................................... 1 17 ................... 809083-005 ............................ Connector .............................................................................................. 1 18 ................... 809029-004 ............................ Gasket .................................................................................................... 1 19 ................... 809093 .................................... Plug ........................................................................................................ 1 20 ................... 809094 .................................... Tank ........................................................................................................ 1 21 ................... 809003-005 ............................ Buffer ...................................................................................................... 2 22 ................... 809095 .................................... Hose Clamp ........................................................................................... 1 23 ................... 809004-004 ............................ Nut .......................................................................................................... 4 24 ................... 809096 .................................... Support ................................................................................................... 1 25 ................... 809003-006 ............................ Buffer ...................................................................................................... 4 26 ................... 809097 .................................... Oil level .................................................................................................. 1 27 ................... 809098 .................................... Plug ........................................................................................................ 1 28 ................... 809005-010 ............................ Washer ................................................................................................... 2 29 ................... 809005-004 ............................ Washer ................................................................................................... 2 30 ................... 809006-021 ............................ Screw ...................................................................................................... 2 31 ................... 809006-018 ............................ Screw ...................................................................................................... 2 32 ................... 809099 .................................... Filter ........................................................................................................ 1 33 ................... 809100 .................................... Oil filter ................................................................................................... 1 34 ................... 809079 .................................... Branch T-Coupling ................................................................................. 1 LP 3010 Lift Height 1620mm 35 ................... 809080 .................................... Pipe ........................................................................................................ 1 36 ................... 809083-006 ............................ Connector .............................................................................................. 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-2.1-3010

37

TUBE/HOSE LAYOUT

M1746 MP-2.1-3010

38M1.0-0000-00038

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1025mm 1 ..................... 809079 .................................... Branch T-Coupling ................................................................................. 1 2 ..................... 809080 .................................... Pipe ........................................................................................................ 1 3 ..................... 809006-017 ............................ Screw ...................................................................................................... 2 4 ..................... 809005-002 ............................ Washer ................................................................................................... 2 5 ..................... 809081-001 ............................ Elbow ...................................................................................................... 1 6 ..................... 809082 .................................... Hose ....................................................................................................... 1 7 ..................... 809083-001 ............................ Connector .............................................................................................. 1 8 ..................... 809084 .................................... Hose Brust Valve .................................................................................... 1 LP 3020 Lift Height 1845mm 1 ..................... 809079 .................................... Branch T-Coupling ................................................................................. 2 2 ..................... 809080 .................................... Pipe ........................................................................................................ 1 3 ..................... 809006-017 ............................ Screw ...................................................................................................... 2 4 ..................... 809005-002 ............................ Washer ................................................................................................... 2 5 ..................... 809081-001 ............................ Elbow ...................................................................................................... 3 6 ..................... 809082 .................................... Hose ....................................................................................................... 1 7 ..................... 809083-001 ............................ Connector .............................................................................................. 1 8 ..................... 809084 .................................... Hose Brust Valve .................................................................................... 2 9 ..................... 809085-001 ............................ Hose ....................................................................................................... 1 10 ................... 809083-002 ............................ Connector .............................................................................................. 1 11 ................... 809085-002 ............................ Hose ....................................................................................................... 1 12 ................... 809080 .................................... Pipe ........................................................................................................ 1 13 ................... 809086 .................................... Hose Clamp ........................................................................................... 1 14 ................... 809087 .................................... Hose ....................................................................................................... 1 15 ................... 809088 .................................... Tank ........................................................................................................ 1 16 ................... 809006-018 ............................ Screw ...................................................................................................... 2

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-2.1-3010

39

TUBE/HOSE LAYOUT

M1747 MP-2.1-3010

40M1.0-0000-00040

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1620mm 1 ..................... 809079 .................................... Branch T-Coupling ................................................................................. 2 2 ..................... 809080 .................................... Pipe ........................................................................................................ 2 3 ..................... 809006-017 ............................ Screw ...................................................................................................... 2 4 ..................... 809005-002 ............................ Washer ................................................................................................... 2 5 ..................... 809083-001 ............................ Connector .............................................................................................. 3 6 ..................... 809081-002 ............................ Elbow ...................................................................................................... 1 7 ..................... 809081-001 ............................ Elbow ...................................................................................................... 1 8 ..................... 809089-001 ............................ Hose ....................................................................................................... 1 9 ..................... 809089-002 ............................ Hose ....................................................................................................... 1 10 ................... 809084 .................................... Hose Brust Valve .................................................................................... 2 LP 3020 Lift Height 2440mm 1 ..................... 809079 .................................... Branch T-Coupling ................................................................................. 3 2 ..................... 809080 .................................... Pipe ........................................................................................................ 2 3 ..................... 809006-017 ............................ Screw ...................................................................................................... 2 4 ..................... 809005-002 ............................ Washer ................................................................................................... 2 5 ..................... 809083-001 ............................ Connector .............................................................................................. 3 6 ..................... 809081-002 ............................ Elbow ...................................................................................................... 2 7 ..................... 809081-001 ............................ Elbow ...................................................................................................... 3 8 ..................... 809089-001 ............................ Hose ....................................................................................................... 1 9 ..................... 809089-002 ............................ Hose ....................................................................................................... 1 10 ................... 809084 .................................... Hose Brust Valve .................................................................................... 3 11 ................... 809089-002 ............................ Hose ....................................................................................................... 1 12 ................... 809081-003 ............................ Elbow ...................................................................................................... 1 13 ................... 809089-004 ............................ Hose ....................................................................................................... 1 14 ................... 809080 .................................... Pipe ........................................................................................................ 1 15 ................... 809086 .................................... Hose Clamp ........................................................................................... 1 16 ................... 809087 .................................... Hose ....................................................................................................... 1 17 ................... 809088 .................................... Tank ........................................................................................................ 1 18 ................... 809006-018 ............................ Screw ...................................................................................................... 2

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-2.1-3010

41

VALVE BLOC

LP3010/1025mm

LP3020/1845mm

M1749 MP-2.10-3010

42M1.0-0000-00042

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

VALVE BLOC INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1025mm 1 ..................... 809101 .................................... Valve ....................................................................................................... 1 2 ..................... 809102 .................................... Solenoid Valve ....................................................................................... 1 3 ..................... 809103 .................................... Plug ........................................................................................................ 1 4 ..................... 809104 .................................... Plug ........................................................................................................ 1 5 ..................... 809029-005 ............................ Gasket .................................................................................................... 2 6 ..................... 809029-004 ............................ Gasket .................................................................................................... 2 7 ..................... 809105 .................................... Pressure Switch ..................................................................................... 1 8 ..................... 809106 .................................... Shield ..................................................................................................... 1 9 ..................... 809107 .................................... Plug ........................................................................................................ 2 10 ................... 809108 .................................... Manometer Connector ........................................................................... 1 11 ................... 809109 .................................... Valve Assembly ...................................................................................... 1 12 ................... 809110 .................................... Pressure Valve .......................................................................................

13 ................... 809111 .................................... Valve ....................................................................................................... 3 14 ................... 809112 .................................... Valve Manual Lower .............................................................................. 1 809114-001 ............................ Valve Block Assembly ........................................................................... 1 LP 3020 Lift Height 1845mm 1 ..................... 809101 .................................... Valve ....................................................................................................... 1 2 ..................... 809102 .................................... Solenoid Valve ....................................................................................... 2 3 ..................... 809029-004 ............................ Gasket .................................................................................................... 2 4 ..................... 809105 .................................... Pressure Switch ..................................................................................... 1 5 ..................... 809106 .................................... Shield ..................................................................................................... 1 6 ..................... 809113 .................................... Solenoid Valve ....................................................................................... 1 7 ..................... 809029-005 ............................ Gasket .................................................................................................... 1 8 ..................... 809107 .................................... Plug ........................................................................................................ 1 9 ..................... 809108 .................................... Manometer Connector ........................................................................... 1 10 ................... 809109 .................................... Valve Assembly ...................................................................................... 1 11 ................... 809110 .................................... Pressure Valve ....................................................................................... 2 12 ................... 809111 .................................... Valve ....................................................................................................... 3 13 ................... 809112 .................................... Valve Manual Lower .............................................................................. 1 809114-002 ............................ Valve Block Assembly ........................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-2.10-3010

43

VALVE BLOC

LP3010/1620mm

LP3020/2440mm

M1750 MP-2.10-3010

44M1.0-0000-00044

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

VALVE BLOC INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1620mm 1 ..................... 809115 .................................... Valve ....................................................................................................... 1 2 ..................... 809102 .................................... Solenoid Valve ....................................................................................... 1 3 ..................... 809103 .................................... Plug ........................................................................................................ 1 4 ..................... 809104 .................................... Plug ........................................................................................................ 1 5 ..................... 809029-005 ............................ Gasket .................................................................................................... 1 6 ..................... 809029-004 ............................ Gasket .................................................................................................... 2 7 ..................... 809105 .................................... Pressure Switch ..................................................................................... 1 8 ..................... 809106 .................................... Shield ..................................................................................................... 1 9 ..................... 809107 .................................... Plug ........................................................................................................ 1 10 ................... 809108 .................................... Manometer Connector ........................................................................... 1 11 ................... 809109 .................................... Valve Assembly ...................................................................................... 1 12 ................... 809110 .................................... Pressure Valve .......................................................................................

13 ................... 809111 .................................... Valve ....................................................................................................... 3 14 ................... 809112 .................................... Valve Manual Lower .............................................................................. 1 809116-001 ............................ Valve Block Assembly ........................................................................... 1 LP 3020 Lift Height 2440mm 1 ..................... 809115 .................................... Valve ....................................................................................................... 1 2 ..................... 809102 .................................... Solenoid Valve ....................................................................................... 2 3 ..................... 809029-004 ............................ Gasket .................................................................................................... 2 4 ..................... 809105 .................................... Pressure Switch ..................................................................................... 1 5 ..................... 809106 .................................... Shield ..................................................................................................... 1 6 ..................... 809113 .................................... Solenoid Valve ....................................................................................... 1 7 ..................... 809108 .................................... Manometer Connector ........................................................................... 1 8 ..................... 809109 .................................... Valve Assembly ...................................................................................... 1 9 ..................... 809110 .................................... Pressure Valve ....................................................................................... 2 10 ................... 809111 .................................... Valve ....................................................................................................... 3 11 ................... 809112 .................................... Valve Manual Lower .............................................................................. 1 809116-002 ............................ Valve Block Assembly ........................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-2.10-3010

45

PUMP MOTOR AND PUMP

M1751 MP-2.13-2810

46M1.0-0000-00046

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

PUMP MOTOR AND PUMP INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809117 .................................... Hood ....................................................................................................... 1 2 ..................... 809004-008 ............................ Nut .......................................................................................................... 1 3 ..................... 809005-011 ............................ Washer ................................................................................................... 1 4 ..................... 809013-005 ............................ Spacer .................................................................................................... 1 5 ..................... 809118 .................................... End Cover Assy ..................................................................................... 1 6 ..................... 809119 .................................... Shield ..................................................................................................... 2 7 ..................... 809120 .................................... End Cover .............................................................................................. 1 8 ..................... 809006-022 ............................ Screw ...................................................................................................... 8 9 ..................... 809005-012 ............................ Washer ................................................................................................... 4 10 ................... 809121 .................................... Shield ..................................................................................................... 2 11 ................... 809122 .................................... Terminal ................................................................................................. 1 12 ................... 809005-013 ............................ Washer ................................................................................................... 18 13 ................... 809006-023 ............................ Screw ...................................................................................................... 16 14 ................... 809013-006 ............................ Spacer .................................................................................................... 1 15 ................... 809014-003 ............................ Bearing Ball ........................................................................................... 2 16 ................... 809069-003 ............................ Circlip ..................................................................................................... 1 17 ................... 809123 .................................... Brush Ring ............................................................................................. 1 18 ................... 809124 .................................... Brush Kit ................................................................................................. 1 19 ................... 809060-003 ............................ Spring ..................................................................................................... 4 20 ................... 809013-007 ............................ Spacer .................................................................................................... 1 21 ................... 809125 .................................... Woodruff Key .......................................................................................... 1 22 ................... 809126 .................................... Armature ................................................................................................ 1 23 ................... 809272 .................................... Motor Housing ....................................................................................... 1 24 ................... 809127 .................................... Drive End Plate ...................................................................................... 1 25 ................... 809029-006 ............................ Gasket .................................................................................................... 1 26 ................... 809026-007 ............................ O-Ring .................................................................................................... 1 27 ................... 809128 .................................... Tappet ..................................................................................................... 1 28 ................... 809129 .................................... Pump ...................................................................................................... 1 29 ................... 809005-003 ............................ Washer ................................................................................................... 2 30 ................... 809006-024 ............................ Screw ...................................................................................................... 2 31 ................... 809130 .................................... Pump motor ............................................................................................ 1 809131 .................................... Electropump ........................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-2.13-2810

47

Page intentionally left blank

Printed in Germany

48M1.0-0000-00048

SECTION 3

Printed in Germany

49

GEAR BOX

M1755 MP-3.1-3010

50M1.0-0000-00050

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

GEAR BOX INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809211-007 ............................ Screw ...................................................................................................... 2 2 ..................... 809172-001 ............................ Washer ................................................................................................... 2 3 ..................... 809173 .................................... Plate ....................................................................................................... 1 4 ..................... 809174 .................................... Cover ...................................................................................................... 1 5 ..................... 809175-001 ............................ Spacer .................................................................................................... 1 6 ..................... 809069-002 ............................ Circlip ..................................................................................................... 1 7 ..................... 809177-001 ............................ Bearing Ball ........................................................................................... 1 8 ..................... 809184-004 ............................ Gear ........................................................................................................ 1 9 ..................... 809177-002 ............................ Bearing Ball ........................................................................................... 1 10 ................... 809178 .................................... Shaft ....................................................................................................... 1 11 ................... 809179 .................................... Woodruff Key .......................................................................................... 1 12 ................... 809180 .................................... Pin .......................................................................................................... 1 13 ................... 809181-001 ............................ O-Ring .................................................................................................... 1 14 ................... 809006-018 ............................ Screw ...................................................................................................... 7 15 ................... 809005-006 ............................ Washer ................................................................................................... 7 16 ................... 809175-002 ............................ Spacer .................................................................................................... 2 17 ................... 809177-003 ............................ Bearing Ball ........................................................................................... 2 18 ................... 809182 .................................... Case ....................................................................................................... 1 19 ................... 809183-001 ............................ Gear ........................................................................................................ 1 20 ................... 809185-003 ............................ Gasket .................................................................................................... 1 21 ................... 809006-004 ............................ Screw ...................................................................................................... 4 22 ................... 809005-005 ............................ Washer ................................................................................................... 4 23 ................... 809184 .................................... Housing .................................................................................................. 1 24 ................... 809185-001 ............................ Gasket .................................................................................................... 2 25 ................... 809183-002 ............................ Gear ........................................................................................................ 1 26 ................... 809181-002 ............................ O-Ring .................................................................................................... 1 27 ................... 809177-004 ............................ Bearing Ball ........................................................................................... 2 28 ................... 809175-003 ............................ Spacer .................................................................................................... 1 29 ................... 809176 .................................... Circlip ..................................................................................................... 1 30 ................... 809181-003 ............................ O-Ring .................................................................................................... 1 31 ................... 809186 .................................... Flange .................................................................................................... 1 32 ................... 809185-002 ............................ Gasket .................................................................................................... 2 33 ................... 809177-002 ............................ Screw ...................................................................................................... 4 34 ................... 809187 .................................... Wheel (Vulkollan) .................................................................................. 1 35 ................... 809171-003 ............................ Screw ...................................................................................................... 12 36 ................... 809183-003 ............................ Gear ........................................................................................................ 1 37 ................... 809184-004 ............................ O-Ring .................................................................................................... 1

809273 .................................... Gear Box ................................................................................................ 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-3.1-3010

51

DRIVE MOTOR

M1756 MP-3.2-3010

52M1.0-0000-00052

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

DRIVE MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809188 .................................... Ring Nut ................................................................................................. 1 2 ..................... 809189 .................................... Magnet ................................................................................................... 1 3 ..................... 809190-001 ............................ Spring ..................................................................................................... 7 4 ..................... 809191 .................................... Flange .................................................................................................... 1 5 ..................... 809192 .................................... Electro Magnet ....................................................................................... 1 6 ..................... 809193 .................................... Screw ...................................................................................................... 3 7 ..................... 809194 .................................... Rotor Friction .......................................................................................... 1 8 ..................... 809195 .................................... Cover ...................................................................................................... 1 9 ..................... 809196 .................................... Magnetic (Brake) .................................................................................... 1 10 ................... 809197 .................................... Gear ........................................................................................................ 1 11 ................... 809198 .................................... Protection Guard .................................................................................... 1 12 ................... 809199 .................................... Woodruff Key .......................................................................................... 1 13 ................... 809190-002 ............................ Spring ..................................................................................................... 4 14 ................... 809200 .................................... Brush Kit ................................................................................................. 1 15 ................... 809201 .................................... Woodruff Key .......................................................................................... 1 16 ................... 809202 .................................... Motor ...................................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-3.2-3010

53

Page intentionally left blank

Printed in Germany

54M1.0-0000-00054

SECTION 4

Printed in Germany

55

ELECTRICAL PARTS

LP3020/1845mm

LP3010/1025mm

M1762 MP-4.0-3010

56M1.0-0000-00056

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809231-006 ............................ Screw ...................................................................................................... 1 2 ..................... 809232-004 ............................ Washer ................................................................................................... 2 3 ..................... 809252 .................................... Indicator ................................................................................................. 1 4 ..................... 809231-002 ............................ Screw ...................................................................................................... 5 5 ..................... 809253 .................................... Light ........................................................................................................ 1 6 ..................... 809423 .................................... Battery Connector .................................................................................. 2 7 ..................... 809005-001 ............................ Washer ................................................................................................... 4 8 ..................... 809171-003 ............................ Screw ...................................................................................................... 4 9 ..................... 809255 .................................... Handle .................................................................................................... 1 10 ................... 809004-001 ............................ Nut .......................................................................................................... 4 11 ................... 809256 .................................... Switch ..................................................................................................... 2 12 ................... 809142-003 ............................ Washer ................................................................................................... 10 13 ................... 809231-007 ............................ Screw ...................................................................................................... 10 14 ................... 809493 .................................... Potentiometer ......................................................................................... 1 15 ................... 809257-001 ............................ Buzzer .................................................................................................... 1 16 ................... 809257-002 ............................ Buzzer .................................................................................................... 1 17 ................... 809172-001 ............................ Washer ................................................................................................... 4 18 ................... 809258 .................................... Power Control Unit ................................................................................. 1 19 ................... 809242-004 ............................ Fuse ........................................................................................................ 1 20 ................... 809242-005 ............................ Fuse ........................................................................................................ 1 21 ................... 809259 .................................... Horn ........................................................................................................ 1 22 ................... 809260-001 ............................ Battery Housing 280 Ah ........................................................................ 1 809260-002 ............................ Battery Housing 360 Ah ........................................................................ 1 809260-003 ............................ Battery Housing 420/500Ah .................................................................. 1 23 ................... 809261-001 ............................ Battery 280 Ah ....................................................................................... 1 809261-002 ............................ Battery 360 Ah ....................................................................................... 1 809261-003 ............................ Battery 420 Ah ....................................................................................... 1 809261-004 ............................ Battery 500 Ah ....................................................................................... 1 24 ................... 809494 .................................... Contact ................................................................................................... 2 25 ................... 809495 .................................... Push ....................................................................................................... 2 26 ................... 809264 .................................... Switch ..................................................................................................... 3 27 ................... 809005-007 ............................ Washer ................................................................................................... 4 28 ................... 809265-001 ............................ Fork ......................................................................................................... 1 29 ................... 809006-012 ............................ Screw ...................................................................................................... 2 30 ................... 809233-003 ............................ Nut .......................................................................................................... 2 31 ................... 809211-007 ............................ Screw ...................................................................................................... 2 32 ................... 809265-002 ............................ Fork ......................................................................................................... 1 33 ................... 809266 .................................... Chain ...................................................................................................... 1 OPTIONAL 34 ................... 809267 .................................... Photocell ................................................................................................ 1 35 ................... 809268 .................................... Reflector ................................................................................................. 1 LP3020 Lift Height 1845mm 10 ................... 809004-001 ............................ Nut .......................................................................................................... 6 12 ................... 809142-003 ............................ Washer ................................................................................................... 12 13 ................... 809231-007 ............................ Screw ...................................................................................................... 12 24 ................... 809494 .................................... Contact ................................................................................................... 5 25 ................... 809495 .................................... Push ....................................................................................................... 4 26 ................... 809264 .................................... Switch ..................................................................................................... 4 27 ................... 809005-007 ............................ Washer ................................................................................................... 8 28 ................... 809265-001 ............................ Fork ......................................................................................................... 2 29 ................... 809006-012 ............................ Screw ...................................................................................................... 4 30 ................... 809233-003 ............................ Nut .......................................................................................................... 4 31 ................... 809211-007 ............................ Screw ...................................................................................................... 4 32 ................... 809265-002 ............................ Fork ......................................................................................................... 2 36 ................... 809266 .................................... Chain ...................................................................................................... 1 37 ................... 809496 .................................... Contact ................................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-4.0-3010

57

ELECTRICAL PARTS

LP3020/2440mm

LP3010/1620mm

M1763 MP-4.0-3010

58M1.0-0000-00058

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809251 .................................... Battery Connector .................................................................................. 2 2 ..................... 809005-001 ............................ Washer ................................................................................................... 4 3 ..................... 809171-003 ............................ Screw ...................................................................................................... 4 4 ..................... 809255 .................................... Handle .................................................................................................... 1 5 ..................... 809004-001 ............................ Nut .......................................................................................................... 4 6 ..................... 809264 .................................... Switch ..................................................................................................... 9 7 ..................... 809142-003 ............................ Washer ................................................................................................... 22 8 ..................... 809231-007 ............................ Screw ...................................................................................................... 22 9 ..................... 809495 .................................... Push ....................................................................................................... 2 10 ................... 809494 .................................... Contact ................................................................................................... 2 11 ................... 809259 .................................... Horn ........................................................................................................ 1 12 ................... 809261-001 ............................ Battery 280 Ah ....................................................................................... 1 809261-002 ............................ Battery 360 Ah ....................................................................................... 1 809261-003 ............................ Battery 420 Ah ....................................................................................... 1 809261-004 ............................ Battery 500 Ah ....................................................................................... 1 13 ................... 809260-001 ............................ Battery Housing 280 Ah ........................................................................ 1 809260-002 ............................ Battery Housing 360 Ah ........................................................................ 1 809260-003 ............................ Battery Housing 420/500Ah .................................................................. 1 14 ................... 809242-005 ............................ Fuse ........................................................................................................ 1 15 ................... 809242-004 ............................ Fuse ........................................................................................................ 1 16 ................... 809258 .................................... Power Control Unit ................................................................................. 1 17 ................... 809172-001 ............................ Washer ................................................................................................... 4 18 ................... 809231-002 ............................ Screw ...................................................................................................... 5 19 ................... 809256 .................................... Switch ..................................................................................................... 2 20 ................... 809493 .................................... Potentiometer ......................................................................................... 1 21 ................... 809257-001 ............................ Buzzer .................................................................................................... 1 22 ................... 809257-002 ............................ Buzzer .................................................................................................... 1 23 ................... 809252 .................................... Indicator ................................................................................................. 1 24 ................... 809232-004 ............................ Washer ................................................................................................... 2 25 ................... 809231-006 ............................ Screw ...................................................................................................... 1 26 ................... 809253 .................................... Light ........................................................................................................ 1 27 ................... 809266 .................................... Chain ...................................................................................................... 1 28 ................... 809006-012 ............................ Screw ...................................................................................................... 2 29 ................... 809005-007 ............................ Washer ................................................................................................... 4 30 ................... 809265-001 ............................ Fork ......................................................................................................... 1 31 ................... 809233-003 ............................ Nut .......................................................................................................... 2 32 ................... 809211-007 ............................ Screw ...................................................................................................... 2 33 ................... 809265-002 ............................ Fork ......................................................................................................... 1 OPTIONAL 34 ................... 809256 .................................... Switch ..................................................................................................... 1 35 ................... 809142-003 ............................ Washer ................................................................................................... 2 36 ................... 809231-007 ............................ Screw ...................................................................................................... 2 37 ................... 809269-001 ............................ Light ........................................................................................................ 2 38 ................... 809269-002 ............................ Light ........................................................................................................ 2 39 ................... 809267 .................................... Photocell ................................................................................................ 1 40 ................... 809268 .................................... Reflector ................................................................................................. 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-4.0-3010

59

ELECTRICAL PARTS

LP3020/2440mm

LP3010/1620mm

M1763 MP-4.0-3010

60M1.0-0000-00060

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP3020 Lift Height 2440mm 5 ..................... 809004-001 ............................ Nut .......................................................................................................... 6 6 ..................... 809264 .................................... Switch ..................................................................................................... 6 7 ..................... 809142-003 ............................ Washer ................................................................................................... 16 8 ..................... 809231-007 ............................ Screw ...................................................................................................... 16 9 ..................... 809495 .................................... Push ....................................................................................................... 4 10 ................... 809494 .................................... Contact ................................................................................................... 5 28 ................... 809006-012 ............................ Screw ...................................................................................................... 4 29 ................... 809005-007 ............................ Washer ................................................................................................... 8 30 ................... 809265-001 ............................ Fork ......................................................................................................... 2 31 ................... 809233-003 ............................ Nut .......................................................................................................... 4 32 ................... 809211-007 ............................ Screw ...................................................................................................... 4 33 ................... 809265-002 ............................ Fork ......................................................................................................... 2 41 ................... 809266 .................................... Chain ...................................................................................................... 1 42 ................... 809496 .................................... Contact ................................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-4.0-3010

61

ELECTRICAL PARTS

M1761 MP-4.0-3010

62M1.0-0000-00062

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809004-001 ............................ Nut .......................................................................................................... 4 2 ..................... 809005-001 ............................ Washer ................................................................................................... 8 3 ..................... 809235 .................................... Cover ...................................................................................................... 2 4 ..................... 809004-005 ............................ Nut .......................................................................................................... 4 5 ..................... 809231-002 ............................ Screw ...................................................................................................... 8 6 ..................... 809232-001 ............................ Washer ................................................................................................... 9 7 ..................... 809236 .................................... Card ........................................................................................................ 2 8 ..................... 809237 .................................... Power Control Unit ................................................................................. 2 9 ..................... 809238 .................................... Power Control Unit Assembly ................................................................ 2 10 ................... 809239 .................................... Plate ....................................................................................................... 1 11 ................... 809004-006 ............................ Nut .......................................................................................................... 2 12 ................... 809005-008 ............................ Washer ................................................................................................... 2 13 ................... 809240 .................................... Filter ........................................................................................................ 3 14 ................... 809233-001 ............................ Nut .......................................................................................................... 7 15 ................... 809005-004 ............................ Washer ................................................................................................... 8 16 ................... 809233-001 ............................ Washer ................................................................................................... 8 17 ................... 809241 .................................... Insulator ................................................................................................. 4 18 ................... 809232-003 ............................ Washer ................................................................................................... 6 19 ................... 809242-001 ............................ Fuse ........................................................................................................ 2 20 ................... 809243 .................................... Contactor ................................................................................................ 2 21 ................... 809244-001 ............................ Plate ....................................................................................................... 2 22 ................... 809244-002 ............................ Plate ....................................................................................................... 2 23 ................... 809423 .................................... Contactor ................................................................................................ 2 24 ................... 809231-003 ............................ Screw ...................................................................................................... 4 25 ................... 809172-001 ............................ Washer ................................................................................................... 4 26 ................... 809233-002 ............................ Nut .......................................................................................................... 4 27 ................... 809246 .................................... Support ................................................................................................... 1 28 ................... 809208-001 ............................ Washer ................................................................................................... 2 29 ................... 809231-004 ............................ Screw ...................................................................................................... 2 30 ................... 809247 .................................... Fuse Holder ........................................................................................... 2 31 ................... 809242-002 ............................ Fuse ........................................................................................................ 1 32 ................... 809242-003 ............................ Fuse ........................................................................................................ 1 33 ................... 809231-005 ............................ Screw ...................................................................................................... 2 34 ................... 809232-004 ............................ Washer ................................................................................................... 2 35 ................... 809275-001 ............................ Support ................................................................................................... 1 36 ................... 809275-002 ............................ Support ................................................................................................... 6 37 ................... 809275-003 ............................ Support ................................................................................................... 1 38 ................... 809248 .................................... Relay ...................................................................................................... 1 OPTIONAL 39 ................... 809249 .................................... Programmer ........................................................................................... 1 40 ................... 809250-001 ............................ Connector .............................................................................................. 1 41 ................... 809250-002 ............................ Connector .............................................................................................. 1 42 ................... 809251 .................................... Programmer ........................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-4.0-3010

63

ELECTRICAL PARTS

M1760 MP-4.0-3010

64M1.0-0000-00064

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809006-025 ............................ Screw ...................................................................................................... 1 2 ..................... 809005-015 ............................ Washer ................................................................................................... 1 3 ..................... 809005-007 ............................ Washer ................................................................................................... 1 4 ..................... 809132 .................................... Steering wheel ....................................................................................... 1 5 ..................... 809069-004 ............................ Circlip ..................................................................................................... 1 6 ..................... 809014-004 ............................ Bearing Ball ........................................................................................... 2 7 ..................... 809069-005 ............................ Circlip ..................................................................................................... 1 8 ..................... 809133 .................................... Shaft ....................................................................................................... 1 9 ..................... 809134 .................................... Woodruff Key .......................................................................................... 1 10 ................... 809006-026 ............................ Screw ...................................................................................................... 1 11 ................... 809135-001 ............................ Flange .................................................................................................... 1 12 ................... 809211-008 ............................ Screw ...................................................................................................... 3 13 ................... 809210-004 ............................ Washer ................................................................................................... 3 14 ................... 809005-016 ............................ Washer ................................................................................................... 15 15 ................... 809003-007 ............................ Buffer ...................................................................................................... 4 16 ................... 809004-009 ............................ Nut .......................................................................................................... 8 17 ................... 809006-025 ............................ Screw ...................................................................................................... 3 18 ................... 809135-002 ............................ Flange .................................................................................................... 1 19 ................... 809136 .................................... Motor ...................................................................................................... 1 20 ................... 809233 .................................... Instrument board .................................................................................... 1 21 ................... 809005-006 ............................ Washer ................................................................................................... 4 22 ................... 809006-001 ............................ Screw ...................................................................................................... 4 23 ................... 809224-002 ............................ Push ....................................................................................................... 3 24 ................... 809234 .................................... Instrument board .................................................................................... 1 25 ................... 809225 .................................... Contact ................................................................................................... 1 26 ................... 809224-001 ............................ Push ....................................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-4.0-3010

65

ELECTRICAL PARTS

LP3010

LP3020

LP3020

M1757 MP-4.0-3010

66M1.0-0000-00066

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809203-001 ............................ Circlip ..................................................................................................... 1 2 ..................... 809204 .................................... Gear ........................................................................................................ 1 3 ..................... 809205 .................................... Cam ........................................................................................................ 1 4 ..................... 809206-001 ............................ Support ................................................................................................... 2 5 ..................... 809207 .................................... Potentiometer ......................................................................................... 1 6 ..................... 809208-001 ............................ Nut .......................................................................................................... 6 7 ..................... 809209 .................................... Switch ..................................................................................................... 2 8 ..................... 809210-001 ............................ Washer ................................................................................................... 4 9 ..................... 809211-001 ............................ Screw ...................................................................................................... 5 10 ................... 809211-002 ............................ Screw ...................................................................................................... 1 11 ................... 809212-001 ............................ Support ................................................................................................... 1 12 ................... 809213-001 ............................ Spring ..................................................................................................... 1 13 ................... 809214 .................................... Holder ..................................................................................................... 1 14 ................... 809210-002 ............................ Washer ................................................................................................... 1 15 ................... 809211-003 ............................ Screw ...................................................................................................... 1 16 ................... 809215-001 ............................ Shaft ....................................................................................................... 1 17 ................... 809216 .................................... Lever ...................................................................................................... 1 18 ................... 809211-004 ............................ Screw ...................................................................................................... 2 19 ................... 809203-002 ............................ Circlip ..................................................................................................... 2 20 ................... 809210-003 ............................ Washer ................................................................................................... 2 21 ................... 809217 .................................... Bushing .................................................................................................. 2 22 ................... 809142-003 ............................ Washer ................................................................................................... 1 23 ................... 809218 .................................... Pin .......................................................................................................... 1 24 ................... 809206-002 ............................ Support (RH) .......................................................................................... 1 809206-003 ............................ Support (LH) .......................................................................................... 1 25 ................... 809006-015 ............................ Screw ...................................................................................................... 2 26 ................... 809005-002 ............................ Washer ................................................................................................... 2 A .................... 809219 .................................... Accelerator ........................................................................................... 2 1 ..................... 809220 .................................... Knob ....................................................................................................... 1 2 ..................... 809211-005 ............................ Screw ...................................................................................................... 1 3 ..................... 809215-002 ............................ Shaft ....................................................................................................... 1 4 ..................... 809221-004 ............................ Spacer .................................................................................................... 1 5 ..................... 809211-006 ............................ Screw ...................................................................................................... 1 6 ..................... 809069-001 ............................ Circlip ..................................................................................................... 3 7 ..................... 809204 .................................... Gear ........................................................................................................ 1 8 ..................... 809205 .................................... Cam ........................................................................................................ 1 9 ..................... 809206-001 ............................ Support ................................................................................................... 2 10 ................... 809211-002 ............................ Screw ...................................................................................................... 1 11 ................... 809212-001 ............................ Support ................................................................................................... 1 12 ................... 809213-001 ............................ Spring ..................................................................................................... 1 13 ................... 809208-001 ............................ Nut .......................................................................................................... 8 14 ................... 809209 .................................... Switch ..................................................................................................... 3 15 ................... 809210-001 ............................ Washer ................................................................................................... 6 16 ................... 809211-001 ............................ Screw ...................................................................................................... 7 17 ................... 809207 .................................... Potentiometer ......................................................................................... 1 18 ................... 809214 .................................... Holder ..................................................................................................... 1 19 ................... 809203-002 ............................ Circlip ..................................................................................................... 1 20 ................... 809211-003 ............................ Screw ...................................................................................................... 1 21 ................... 809211-007 ............................ Screw ...................................................................................................... 2 22 ................... 809217-003 ............................ Support ................................................................................................... 1 23 ................... 809218 .................................... Pin .......................................................................................................... 1 24 ................... 809221-001 ............................ Spacer .................................................................................................... 1 25 ................... 809221-002 ............................ Spacer .................................................................................................... 2 26 ................... 809005-008 ............................ Washer ................................................................................................... 2 27 ................... 809221-003 ............................ Spacer .................................................................................................... 1 28 ................... 809213-002 ............................ Spring ..................................................................................................... 1 29 ................... 809006-025 ............................ Screw ...................................................................................................... 3 30 ................... 809142-003 ............................ Washer ................................................................................................... 3

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-4.0-3010

67

ELECTRICAL PARTS

LP3010

LP3020

LP3020

M1757 MP-4.0-3010

68M1.0-0000-00068

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

31 ................... 809212-002 ............................ Support ................................................................................................... 1 32 ................... 809217 .................................... Bushing .................................................................................................. 2 33 ................... 809212-004 ............................ Support ................................................................................................... 1 34 ................... 809005-002 ............................ Washer ................................................................................................... 2 35 ................... 809006-015 ............................ Screw ...................................................................................................... 2 B .................... 809222 .................................... Accelerator ........................................................................................... 2

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-4.0-3010

69

INSTRUMENT

M1758 MP-4.9-3010

70M1.0-0000-00070

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

INSTRUMENT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Lift Height 1025/1845mm 1 ..................... 809223 .................................... Display ................................................................................................... 1 2 ..................... 809274-001 ............................ Support ................................................................................................... 2 3 ..................... 809142-003 ............................ Washer ................................................................................................... 4 4 ..................... 809208-002 ............................ Nut .......................................................................................................... 4 5 ..................... 809004-005 ............................ Nut .......................................................................................................... 4 6 ..................... 809005-007 ............................ Washer ................................................................................................... 4 7 ..................... 809005-006 ............................ Washer ................................................................................................... 6 8 ..................... 809224-001 ............................ Push ....................................................................................................... 1 9 ..................... 809225 .................................... Contact ................................................................................................... 1 10 ................... 809226 .................................... Key switch .............................................................................................. 1 11 ................... 809227-001 ............................ Instrument board .................................................................................... 1 12 ................... 809224-002 ............................ Push ....................................................................................................... 1 13 ................... 809211-008 ............................ Screw ...................................................................................................... 4 14 ................... 809210-004 ............................ Washer ................................................................................................... 4 15 ................... 809208-003 ............................ Nut .......................................................................................................... 6 16 ................... 809006-001 ............................ Screw ...................................................................................................... 4 17 ................... 809274-002 ............................ Support ................................................................................................... 1 OPTIONAL 18 ................... 809224-002 ............................ Push ....................................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-4.9-3010

71

INSTRUMENT

M1759 MP-4.9-3010

72M1.0-0000-00072

MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

INSTRUMENT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Lift Height 1620/2440mm 1 ..................... 809223 .................................... Display ................................................................................................... 1 2 ..................... 809274-001 ............................ Support ................................................................................................... 2 3 ..................... 809142-003 ............................ Washer ................................................................................................... 4 4 ..................... 809208-002 ............................ Nut .......................................................................................................... 4 5 ..................... 809004-005 ............................ Nut .......................................................................................................... 4 6 ..................... 809005-007 ............................ Washer ................................................................................................... 4 7 ..................... 809005-006 ............................ Washer ................................................................................................... 2 8 ..................... 809224-001 ............................ Push ....................................................................................................... 1 9 ..................... 809225 .................................... Contact ................................................................................................... 1 10 ................... 809226 .................................... Key switch .............................................................................................. 1 11 ................... 809224-003 ............................ Push ....................................................................................................... 1 12 ................... 809606 .................................... Instrument board .................................................................................... 1 13 ................... 809224-002 ............................ Push ....................................................................................................... 1 14 ................... 809211-008 ............................ Screw ...................................................................................................... 3 15 ................... 809210-004 ............................ Washer ................................................................................................... 3 16 ................... 809228 .................................... Knob ....................................................................................................... 2 17 ................... 809229 .................................... Cover ...................................................................................................... 1 18 ................... 809230 .................................... Grommet ................................................................................................ 2 OPTIONAL 19 ................... 809224-002 ............................ Push ....................................................................................................... 2 20 ................... 809224-003 ............................ Push ....................................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-4.9-3010

73

Page intentionally left blank

Printed in Germany

74M1.0-0000-00074

SECTION 6

Printed in Germany

75

STEERING MOTOR

M1754 MP-6.2-3010

76M1.0-0000-00076

MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

STEERING MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809155-001 ............................ Screw ...................................................................................................... 4 2 ..................... 809156 .................................... Support ................................................................................................... 1 3 ..................... 809157 .................................... Protection Guard .................................................................................... 1 4 ..................... 809158 .................................... Brush Holder .......................................................................................... 1 5 ..................... 809159-001 ............................ Nut .......................................................................................................... 4 6 ..................... 809160-001 ............................ Washer ................................................................................................... 4 7 ..................... 809155-002 ............................ Screw ...................................................................................................... 4 8 ..................... 809161 .................................... Brush Kit ................................................................................................. 1 9 ..................... 809162 .................................... Spring ..................................................................................................... 4 10 ................... 809163 .................................... Support Assembly ................................................................................. 1 11 ................... 809164 .................................... Terminal board ....................................................................................... 2 12 ................... 809165 .................................... Housing .................................................................................................. 1 13 ................... 809166-001 ............................ Bearing Ball ........................................................................................... 1 14 ................... 809167 .................................... Armature ................................................................................................ 1 15 ................... 809159-002 ............................ Nut .......................................................................................................... 2 16 ................... 809160-002 ............................ Washer ................................................................................................... 2 17 ................... 809168 .................................... Screw ...................................................................................................... 2 18 ................... 809166-002 ............................ Bearing Ball ........................................................................................... 1 19 ................... 809169 .................................... O-Ring .................................................................................................... 1 20 ................... 809170 .................................... Flange .................................................................................................... 1

809137 .................................... Motor ...................................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-6.2-3010

77

STEERING

M1752 MP-6.4-3010

MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

REV. 1 01/01

78M1.0-0000-00078

STEERING INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809006-025 ............................ Screw ...................................................................................................... 4 2 ..................... 809005-015 ............................ Washer ................................................................................................... 1 3 ..................... 809005-007 ............................ Washer ................................................................................................... 1 4 ..................... 809132 .................................... Steering wheel ....................................................................................... 1 5 ..................... 809069-004 ............................ Circlip ..................................................................................................... 1 6 ..................... 809014-004 ............................ Bearing Ball ........................................................................................... 2 7 ..................... 809069-005 ............................ Circlip ..................................................................................................... 1 8 ..................... 809133 .................................... Shaft ....................................................................................................... 1 9 ..................... 809134 .................................... Woodruff Key .......................................................................................... 1 10 ................... 809006-026 ............................ Screw ...................................................................................................... 1 11 ................... 809135-001 ............................ Flange .................................................................................................... 1 12 ................... 809006-010 ............................ Screw ...................................................................................................... 3 13 ................... 809005-002 ............................ Washer ................................................................................................... 3 14 ................... 809005-016 ............................ Washer ................................................................................................... 15 15 ................... 809003-007 ............................ Buffer ...................................................................................................... 4 16 ................... 809004-009 ............................ Nut .......................................................................................................... 8 17 ................... 809135-002 ............................ Flange .................................................................................................... 1 18 ................... 809136 .................................... Motor ...................................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-6.4-3010

REV. 1 01/01

79

STEERING

M1753 MP-6.7-3010

80M1.0-0000-00080

MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

STEERING INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809137 .................................... Motor ...................................................................................................... 1 2 ..................... 809006-013 ............................ Screw ...................................................................................................... 4 3 ..................... 809005-004 ............................ Washer ................................................................................................... 16 4 ..................... 809138-001 ............................ Woodruff Key .......................................................................................... 1 5 ..................... 809139 .................................... Gear Box ................................................................................................ 1 6 ..................... 809004-004 ............................ Nut .......................................................................................................... 6 7 ..................... 809006-031 ............................ Screw ...................................................................................................... 5 8 ..................... 809138-002 ............................ Woodruff Key .......................................................................................... 1 9 ..................... 809141 .................................... Support ................................................................................................... 1 10 ................... 809006-008 ............................ Screw ...................................................................................................... 4 11 ................... 809005-003 ............................ Washer ................................................................................................... 10 12 ................... 809142-001 ............................ Washer ................................................................................................... 4 13 ................... 809143 .................................... Gear ........................................................................................................ 1 14 ................... 809142-002 ............................ Washer ................................................................................................... 1 15 ................... 809006-007 ............................ Screw ...................................................................................................... 1 16 ................... 809144 .................................... Link Extended ........................................................................................ 1 17 ................... 809145 .................................... Chain ...................................................................................................... 1 18 ................... 809006-028 ............................ Screw ...................................................................................................... 2 19 ................... 809005-002 ............................ Washer ................................................................................................... 2 20 ................... 809005-007 ............................ Washer ................................................................................................... 2 21 ................... 809004-009 ............................ Nut .......................................................................................................... 1 22 ................... 809005-016 ............................ Washer ................................................................................................... 1 23 ................... 809142-003 ............................ Washer ................................................................................................... 1 24 ................... 809146 .................................... Support ................................................................................................... 1 25 ................... 809003-007 ............................ Buffer ...................................................................................................... 1 26 ................... 809006-029 ............................ Screw ...................................................................................................... 2 27 ................... 809005-008 ............................ Washer ................................................................................................... 2 28 ................... 809211-006 ............................ Screw ...................................................................................................... 1 29 ................... 809147 .................................... Support ................................................................................................... 1 30 ................... 809148-001 ............................ Spacer .................................................................................................... 2 31 ................... 809149 .................................... Support ................................................................................................... 1 32 ................... 809150-001 ............................ Cam ........................................................................................................ 1 33 ................... 809150-002 ............................ Cam ........................................................................................................ 1 34 ................... 809006-032 ............................ Screw ...................................................................................................... 1 35 ................... 809151 .................................... Support ................................................................................................... 1 36 ................... 809006-004 ............................ Screw ...................................................................................................... 4 37 ................... 809152 .................................... Gear ........................................................................................................ 1 38 ................... 809140 .................................... Nut .......................................................................................................... 1 39 ................... 809153-001 ............................ Bearing Ball ........................................................................................... 1 40 ................... 809006-033 ............................ Screw ...................................................................................................... 6 41 ................... 809154-001 ............................ Flange .................................................................................................... 1 42 ................... 809148-002 ............................ Spacer .................................................................................................... 2 43 ................... 809153-002 ............................ Bearing Ball ........................................................................................... 1 44 ................... 809138-003 ............................ Woodruff Key .......................................................................................... 1 45 ................... 809006-030 ............................ Screw ...................................................................................................... 4 46 ................... 809142-004 ............................ Washer ................................................................................................... 4 47 ................... 809154-002 ............................ Flange .................................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-6.7-3010

81

Page intentionally left blank

Printed in Germany

82M1.0-0000-00082

SECTION 7

Printed in Germany

83

FORK CARRIAGE

M1745 MP-7.7-3010

84M1.0-0000-00084

MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809076 .................................... Forck Carriage ....................................................................................... 1 2 ..................... 809077-001 ............................ Fork (800 FEM) ...................................................................................... 2 3 ..................... 809077-002 ............................ Fork (800 x 680) ..................................................................................... 1 4 ..................... 809010-005 ............................ Roller ...................................................................................................... 4 5 ..................... 809069-002 ............................ Circlip ..................................................................................................... 4 6 ..................... 809013-004 ............................ Spacer .................................................................................................... 4 7 ..................... 809078 .................................... Guide ...................................................................................................... 4

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-7.7-3010

85

YOKE

M1744 MP-7.11-3010

86M1.0-0000-00086

MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

YOKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809071 .................................... Yoke Bracket .......................................................................................... 1 2 ..................... 809006-007 ............................ Screw ...................................................................................................... 1 3 ..................... 809005-005 ............................ Washer ................................................................................................... 1 4 ..................... 809005-009 ............................ Washer ................................................................................................... 1 5 ..................... 809001010 .............................. Axel ......................................................................................................... 1 6 ..................... 809072 .................................... Plate ....................................................................................................... 1 7 ..................... 809005-006 ............................ Washer ................................................................................................... 2 8 ..................... 809006-002 ............................ Screw ...................................................................................................... 2 9 ..................... 809073 .................................... Chain Pulley .......................................................................................... 1 10 ................... 809014-002 ............................ Bearing Ball ........................................................................................... 2 11 ................... 809074 .................................... Chain ...................................................................................................... 1 12 ................... 809001-011 ............................ Pin .......................................................................................................... 2 13 ................... 809075-001 ............................ Chain Anchor ......................................................................................... 1 14 ................... 809004-007 ............................ Nut .......................................................................................................... 2 15 ................... 809075-002 ............................ Chain Anchor ......................................................................................... 1 16 ................... 809005-011 ............................ Washer ................................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-7.11-3010

87

Page intentionally left blank

Printed in Germany

88M1.0-0000-00088

SECTION 8

Printed in Germany

89

LIFT CYLINDER

LP3010/1025mm

LP3010/1620mm

M1739 MP-8.4-3010

90M1.0-0000-00090

MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Lift Height 1025mm 1 ..................... 809023-001 ............................ Wiper ...................................................................................................... 1 2 ..................... 809024-001 ............................ Seal ........................................................................................................ 1 3 ..................... 809025 .................................... Cylinder Nut ........................................................................................... 1 4 ..................... 809026-001 ............................ O-Ring .................................................................................................... 1 5 ..................... 809027 .................................... Piston Rod ............................................................................................. 1 6 ..................... 809026-002 ............................ O-Ring .................................................................................................... 1 7 ..................... 809028 .................................... Piston ...................................................................................................... 1 8 ..................... 809029-001 ............................ Gasket .................................................................................................... 1 9 ..................... 809030 .................................... Ring Retaining ....................................................................................... 1 10 ................... 809004-003 ............................ Nut .......................................................................................................... 2 11 ................... 809031 .................................... Cylinder Tube ......................................................................................... 1 12 ................... 809006-008 ............................ Screw ...................................................................................................... 1 13 ................... 809005-003 ............................ Washer ................................................................................................... 1 14 ................... 809032 .................................... Cylinder Assy ......................................................................................... 1 809033-001 ............................ Seal Kit ................................................................................................... 1 (incl. 1,2,4,6,8)

Lift Height 1620mm 1 ..................... 809023-002 ............................ Wiper ...................................................................................................... 1 2 ..................... 809024-002 ............................ Seal ........................................................................................................ 1 3 ..................... 809034 .................................... Cylinder Nut ........................................................................................... 1 4 ..................... 809035 .................................... Guide Ring ............................................................................................. 1 5 ..................... 809026-001 ............................ O-Ring .................................................................................................... 1 6 ..................... 809036 .................................... Piston Rod ............................................................................................. 1 7 ..................... 809026-003 ............................ O-Ring .................................................................................................... 1 8 ..................... 809037 .................................... Piston ...................................................................................................... 1 9 ..................... 809029-002 ............................ Gasket .................................................................................................... 1 10 ................... 809030 .................................... Ring Retaining ....................................................................................... 1 11 ................... 809004-003 ............................ Nut .......................................................................................................... 2 12 ................... 809038 .................................... Cylinder Tube ......................................................................................... 1 13 ................... 809006-008 ............................ Screw ...................................................................................................... 1 14 ................... 809005-003 ............................ Washer ................................................................................................... 1 15 ................... 809039 .................................... Cylinder Assy ......................................................................................... 2 809033-002 ............................ Seal Kit ................................................................................................... 1 (incl. 1,2,4,5,7,9)

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-8.4-3010

91

LIFT CYLINDER

M1740 MP-8.4-3010

92M1.0-0000-00092

MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 809044 .................................... Cylinder Assy ......................................................................................... 1 1 ........................... 809023-001 ............................. Wiper ................................................................................................ 1 2 ........................... 809024-001 ............................. Seal ................................................................................................... 1 3 ........................... 809040 .................................... Cylinder Nut ..................................................................................... 1 4 ........................... 809026-004 ............................. O-Ring .............................................................................................. 1 5 ........................... 809041 .................................... Piston Rod ........................................................................................ 1 6 ........................... 809026-001 ............................. O-Ring .............................................................................................. 1 7 ........................... 809042 .................................... Piston ................................................................................................ 1 8 ........................... 809029-003 ............................. Gasket ............................................................................................... 1 9 ........................... 809030 .................................... Ring Retaining ................................................................................. 1 10 ......................... 809004-003 ............................. Nut .................................................................................................... 2 11 ......................... 809006-005 ............................. Screw ................................................................................................ 2 12 ......................... 809005-005 ............................. Washer ............................................................................................. 2 13 ......................... 809043 .................................... Cylinder Tube ................................................................................... 1

809033-003 ............................. Seal Kit ............................................................................................. 1 (incl. 1,2,4,6,8)

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-8.4-3010

93

Page intentionally left blank

Printed in Germany

94M1.0-0000-00094

SECTION 9

Printed in Germany

95

PLATFORM

LP3020/1845mm

LP3010/1025mm

M1741 MP-9.0-3010

96M1.0-0000-00096

MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1025mm 1 ..................... 809045 .................................... Cover ...................................................................................................... 1 2 ..................... 809046 .................................... Plug ........................................................................................................ 5 3 ..................... 809047 .................................... Platform .................................................................................................. 1 4 ..................... 809008-002 ............................ Handle .................................................................................................... 2 5 ..................... 809004-004 ............................ Nut .......................................................................................................... 2 6 ..................... 809003-004 ............................ Buffer ...................................................................................................... 2 7 ..................... 809010-003 ............................ Roller ...................................................................................................... 4 8 ..................... 809010-004 ............................ Roller ...................................................................................................... 4 9 ..................... 809013-002 ............................ Spacer .................................................................................................... 4 10 ................... 809005-005 ............................ Washer ................................................................................................... 8 11 ................... 809006-009 ............................ Screw ...................................................................................................... 8 12 ................... 809048 .................................... Rubber Mat ............................................................................................ 1 13 ................... 809270 .................................... Cover ...................................................................................................... 1 14 ................... 809232-004 ............................ Washer ................................................................................................... 2 15 ................... 809172-001 ............................ Washer ................................................................................................... 2 16 ................... 809006-027 ............................ Screw ...................................................................................................... 2

LP 3020 Lift Height 1845mm 1 ..................... 809045 .................................... Cover ...................................................................................................... 1 2 ..................... 809046 .................................... Plug ........................................................................................................ 13 3 ..................... 809271 .................................... Platform .................................................................................................. 1 4 ..................... 809008-002 ............................ Handle .................................................................................................... 2 5 ..................... 809004-004 ............................ Nut .......................................................................................................... 2 6 ..................... 809003-004 ............................ Buffer ...................................................................................................... 2 7 ..................... 809010-003 ............................ Roller ...................................................................................................... 4 8 ..................... 809010-004 ............................ Roller ...................................................................................................... 4 9 ..................... 809013-002 ............................ Spacer .................................................................................................... 4 10 ................... 809005-005 ............................ Washer ................................................................................................... 8 11 ................... 809006-009 ............................ Screw ...................................................................................................... 8 12 ................... 809049 .................................... Rubber Mat ............................................................................................ 1 13 ................... 809006-010 ............................ Screw ...................................................................................................... 4 14 ................... 809005-006 ............................ Washer ................................................................................................... 4 15 ................... 809050 .................................... Cover ...................................................................................................... 1 16 ................... 809006-011 ............................ Screw ...................................................................................................... 2 17 ................... 809005-003 ............................ Washer ................................................................................................... 2 18 ................... 809051 .................................... Shield ..................................................................................................... 1 19 ................... 809052 .................................... Shield ..................................................................................................... 1 20 ................... 809270 .................................... Shield ..................................................................................................... 1 21 ................... 809232-004 ............................ Washer ................................................................................................... 2 22 ................... 809172-001 ............................ Washer ................................................................................................... 2 23 ................... 809006-027 ............................ Screw ...................................................................................................... 2

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-9.0-3010

97

PLATFORM

M1742 MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

MP-9.0-3010

REV.1 05/02

98M1.0-0000-00098

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1620mm 1 ..................... 809006-012 ............................ Screw ...................................................................................................... 10 2 ..................... 809005-006 ............................ Washer ................................................................................................... 16 3 ..................... 809005-007 ............................ Washer ................................................................................................... 12 4 ..................... 809053 .................................... Cover ...................................................................................................... 1 5 ..................... 809004-005 ............................ Nut .......................................................................................................... 8 6 ..................... 809003-001 ............................ Buffer ...................................................................................................... 12 7 ..................... 809004-004 ............................ Nut .......................................................................................................... 12 8 ..................... 809006-013 ............................ Screw ...................................................................................................... 4 9 ..................... 809006-007 ............................ Screw ...................................................................................................... 8 10 ................... 809005-005 ............................ Washer ................................................................................................... 19 11 ................... 809054 .................................... Bushing .................................................................................................. 16 12 ................... 809001-004 ............................ Pin .......................................................................................................... 8 13 ................... 809055-001 ............................ Lever ...................................................................................................... 2 14 ................... 809001-005 ............................ Pin .......................................................................................................... 4 15 ................... 809008-002 ............................ Handle .................................................................................................... 6 16 ................... 809005-008 ............................ Washer ................................................................................................... 4 17 ................... 809002-001 ............................ Gas Strut ................................................................................................ 4 18 ................... 809001-001 ............................ Pin .......................................................................................................... 4 19 ................... 809055-002 ............................ Lever ...................................................................................................... 2 20 ................... 809056 .................................... Bar .......................................................................................................... 4 21 ................... 809055-003 ............................ Lever ...................................................................................................... 4 22 ................... 809057 .................................... Plate ....................................................................................................... 1 23 ................... 809006-005 ............................ Screw ...................................................................................................... 3 24 ................... 809010-003 ............................ Roller ...................................................................................................... 4 25 ................... 809010-004 ............................ Roller ...................................................................................................... 4 26 ................... 809013-002 ............................ Spacer .................................................................................................... 4 27 ................... 809006-009 ............................ Screw ...................................................................................................... 8 28 ................... 809058 .................................... Rubber Mat ............................................................................................ 1 29 ................... 809005-004 ............................ Washer ................................................................................................... 10 30 ................... 809006-014 ............................ Screw ...................................................................................................... 10 31 ................... 809005-001 ............................ Washer ................................................................................................... 10 32 ................... 809006-015 ............................ Screw ...................................................................................................... 4 33 ................... 809003-004 ............................ Buffer ...................................................................................................... 2 34 ................... 809059 .................................... Shield ..................................................................................................... 1 35 ................... 809060-001 ............................ Spring ..................................................................................................... 1 36 ................... 809055-004 ............................ Lever ...................................................................................................... 1 37 ................... 809001-006 ............................ Pin .......................................................................................................... 1 38 ................... 809607 .................................... Pin .......................................................................................................... 1 39 ................... 809059 .................................... Shield ..................................................................................................... 1 40 ................... 809061 .................................... Shield ..................................................................................................... 1 41 ................... 809062 .................................... Plate ....................................................................................................... 2 42 ................... 809063 .................................... Plate ....................................................................................................... 2 43 ................... 809006-002 ............................ Screw ...................................................................................................... 8 44 ................... 809006-010 ............................ Screw ...................................................................................................... 4 45 ................... 809064 .................................... Plate ....................................................................................................... 2 46 ................... 809608 .................................... Lever ...................................................................................................... 2 47 ................... 809013-003 ............................ Spacer .................................................................................................... 2 48 ................... 809005-006 ............................ Lever ...................................................................................................... 2 49 ................... 809001-008 ............................ Bolt ......................................................................................................... 4 50 ................... 809067 .................................... Platform .................................................................................................. 1 51 ................... 809609 .................................... Support ................................................................................................... 1 Option 52 ................... 809068 .................................... Guard Roof ............................................................................................. 1 53 ................... 809005-009 ............................ Washer ................................................................................................... 12 54 ................... 809060-002 ............................ Spring ..................................................................................................... 5 55 ................... 809005-010 ............................ Washer ................................................................................................... 8 56 ................... 809004-006 ............................ Nut .......................................................................................................... 4 57 ................... 809001-009 ............................ Pin .......................................................................................................... 1 58 ................... 809069-001 ............................ Circlip ..................................................................................................... 1 Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-9.0-3010

REV. 1 05/02

99

PLATFORM

M1743 MP-9.0-3010

M1.0-0000-000100 100

MP-LP3010/3020-GB 09/02 • Rev.C • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3020 Lift Height 2440mm 1 ..................... 809006-012 ............................ Screw ...................................................................................................... 8 2 ..................... 809005-006 ............................ Washer ................................................................................................... 14 3 ..................... 809005-007 ............................ Washer ................................................................................................... 12 4 ..................... 809053 .................................... Cover ...................................................................................................... 1 5 ..................... 809004-005 ............................ Nut .......................................................................................................... 6 6 ..................... 809003-001 ............................ Buffer ...................................................................................................... 12 7 ..................... 809004-004 ............................ Nut .......................................................................................................... 16 8 ..................... 809006-013 ............................ Screw ...................................................................................................... 4 9 ..................... 809006-007 ............................ Screw ...................................................................................................... 8 10 ................... 809005-005 ............................ Washer ................................................................................................... 19 11 ................... 809054 .................................... Bushing .................................................................................................. 16 12 ................... 809001-004 ............................ Pin .......................................................................................................... 4 13 ................... 809055-001 ............................ Lever ...................................................................................................... 2 14 ................... 809001-005 ............................ Pin .......................................................................................................... 4 15 ................... 809008-002 ............................ Handle .................................................................................................... 6 16 ................... 809005-008 ............................ Washer ................................................................................................... 4 17 ................... 809002-001 ............................ Gas Strut ................................................................................................ 4 18 ................... 809001-001 ............................ Pin .......................................................................................................... 4 19 ................... 809055-002 ............................ Lever ...................................................................................................... 2 20 ................... 809056 .................................... Bar .......................................................................................................... 2 21 ................... 809055-003 ............................ Lever ...................................................................................................... 2 22 ................... 809057 .................................... Plate ....................................................................................................... 1 23 ................... 809006-005 ............................ Screw ...................................................................................................... 3 24 ................... 809010-003 ............................ Roller ...................................................................................................... 4 25 ................... 809010-004 ............................ Roller ...................................................................................................... 4 26 ................... 809013-002 ............................ Spacer .................................................................................................... 4 27 ................... 809006-009 ............................ Screw ...................................................................................................... 8 28 ................... 809049 .................................... Rubber Mat ............................................................................................ 1 29 ................... 809050 .................................... Shield ..................................................................................................... 1 30 ................... 809006-010 ............................ Screw ...................................................................................................... 8 31 ................... 809003-004 ............................ Buffer ...................................................................................................... 2 32 ................... 809006-011 ............................ Screw ...................................................................................................... 2 33 ................... 809005-003 ............................ Washer ................................................................................................... 2 34 ................... 809070 .................................... Platform .................................................................................................. 1 35 ................... 809051 .................................... Plate ....................................................................................................... 1 36 ................... 809046 .................................... Plug ........................................................................................................ 8 37 ................... 809052 .................................... Plate ....................................................................................................... 1 38 ................... 809064 .................................... Plate ....................................................................................................... 2 Option 39 ................... 809068 .................................... Guard Roof ............................................................................................. 1 40 ................... 809005-009 ............................ Washer ................................................................................................... 12 41 ................... 809060-002 ............................ Spring ..................................................................................................... 5 42 ................... 809005-010 ............................ Washer ................................................................................................... 8 43 ................... 809004-006 ............................ Nut .......................................................................................................... 4 44 ................... 809001-009 ............................ Pin .......................................................................................................... 1 45 ................... 809069-001 ............................ Circlip ..................................................................................................... 1

Always Specify Model & Serial Number MP-LP3010/3020-GB 09/02 • Rev. C • Printed in Germany

MP-9.0-3010

101

Page intentionally left blank

Printed in Germany

M1.0-0000-000102 102

CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Telephone +49 (0)89 93 00 2 - 0 Telefax +49 (0)89 93 00 2 -175 or -133

Printed in Germany • Revision Level D Order Number: 812670-006