Crown Forklift LP3010/3020 Series Parts Manual

Parts Manual

LP3010/3020 Series 812715_C1.pmd

1

02.02.2005, 08:56

TABLE OF CONTENT

Printed in Germany

1

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Printed in Germany

M1.0-0000-0002 M1.0-0000-0002 2

TABLE OF CONTENT Table of Content ITD – INTRODUCTION

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General ................................................................................. 7

SECTION 1 – COVERS

PAGE

Covers................................................................................... 12 Guide Wheels ........................................................................ 14

SECTION 2 – HYDRAULIC PART

PAGE

Tube-/Hose Layout ................................................................ 18,20,22 Valve Bloc ............................................................................. 24,26 Pump Motor and Pump ......................................................... 28

SECTION 3 – DRIVE UNIT

PAGE

Gearbox ................................................................................. 32 Drive Motor ........................................................................... 34

SECTION 4 – ELECTRICAL

PAGE

Electrical Parts ..................................................................... 38,40,42,44,46,48,50 Instrument ............................................................................. 52,54

SECTION6 – STEERING

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Steering Motor ....................................................................... 58 Steering ................................................................................. 60,62

SECTION 7 – MAST-/LIFT STRUCTURE

PAGE

Fork Carriage ........................................................................ 66 Yoke ...................................................................................... 68

SECTION 8 – CYLINDER

PAGE

Lift Cylinder ........................................................................... 72,74

SECTION 9 – CABIN/PLATFORM

PAGE

Platform ................................................................................. 78,80,82

MP-LP301/3020-GB 02/05 • Printed in Germany

MP-IDX-3010

M1.0-0000-0003 33

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Printed in Germany

4

INTRODUCTION

Printed in Germany

5

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Printed in Germany

M1.0-0000-0006 M1.0-0000-0006 6

INTRODUCTION Important customer information

Ordering Spare Parts

To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.

Spare parts can be ordered by quoting: ●

The truck specification number

Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.

●

The truck model number

●

The truck serial number

If you wish to have your own technicians trained, please contact Crown for relevant training courses.

Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●

The net weight and position of attachments may considerably affect the capacity and other truck characteristics.

●

Changing the electrical system or adding electrically operated components may result in operating faults.

This information can be found on the truck's data plate.

Only if this information is provided can the order be processed quickly, correctly and reliably.

Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:

CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133

Modifications which have not been assessed may result in fatal accidents!

MP-LP3010/3020-GB 02/05 • Printed in Germany

M/P-ITD-3010

M1.0-0000-0007 77

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Printed in Germany

8

PARTS

Printed in Germany

9

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Printed in Germany

10M1.0-0000-00010

SECTION 1

Printed in Germany

11

COVERS

LP3010/1620mm

M1737 MP-1.0-3010

12M1.0-0000-00012

MP-LP3010/3020-GB 02/05 • Printed in Germany

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809610 ..................................... Cover ...................................................................................................... 1 2 ..................... 809001-001 .............................. Pin ........................................................................................................... 6 3 ..................... 809512 ..................................... Gas Strut ................................................................................................ 1 4 ..................... 809003-001 .............................. Buffer ...................................................................................................... 2 5 ..................... 809004-001 .............................. Nut .......................................................................................................... 8 6 ..................... 809005-001 .............................. Washer ................................................................................................... 8 7 ..................... 809006-001 .............................. Screw ...................................................................................................... 8 8 ..................... 809007 ..................................... Cover ...................................................................................................... 1 9 ..................... 809002-002 .............................. Gas Strut ................................................................................................ 2 10 .................... 809008-001 .............................. Handle .................................................................................................... 1 11 .................... 809005-002 .............................. Washer ................................................................................................... 6 12 .................... 809006-002 .............................. Screw ...................................................................................................... 6 13 .................... 809004-002 .............................. Nut .......................................................................................................... 6 14 .................... 809003-002 .............................. Buffer ...................................................................................................... 2 15 .................... 809009 ..................................... Cover ...................................................................................................... 1 16 .................... 809005-003 .............................. Washer ................................................................................................... 4 17 .................... 809615 ..................................... Screw ...................................................................................................... 4 18 .................... 809614 ..................................... Washer ................................................................................................... 4 19 .................... 809616 ..................................... Bracket ................................................................................................... 1 20 .................... 809003-003 .............................. Buffer ...................................................................................................... 4 21 .................... 809611 ..................................... Cover ...................................................................................................... 2 22 .................... 809006-003 .............................. Screw ...................................................................................................... 4 23 .................... 809013-001 .............................. Spacer .................................................................................................... 4 24 .................... 809014-001 .............................. Bearing Ball ............................................................................................. 8 25 .................... 809015 ..................................... Wheel ...................................................................................................... 2 26 .................... 809016 ..................................... Tyre (Vulkollan) ....................................................................................... 2 27 .................... 809001-003 .............................. Axle ......................................................................................................... 2 28 .................... 809017 ..................................... Plate ........................................................................................................ 2 29 .................... 809006-004 .............................. Screw ...................................................................................................... 2 30 .................... 809005-004 .............................. Washer ................................................................................................... 8 31 .................... 809018 ..................................... Stop ......................................................................................................... 1 Optional 32 .................... 809614 ..................................... Washer ................................................................................................... 4 33 .................... 809615 ..................................... Screw ...................................................................................................... 4 34 .................... 809613 ..................................... Bracket ................................................................................................... 1 35 .................... 809001-002 .............................. Axle ......................................................................................................... 7 36 .................... 809010-001 .............................. Roller ...................................................................................................... 7 37 .................... 809612 ..................................... Bracket ................................................................................................... 1 LP3010 Lift Height 1620mm 5 ..................... 809004-001 .............................. Nut .......................................................................................................... 12 6 ..................... 809005-001 .............................. Washer ................................................................................................... 12 30 .................... 809005-004 .............................. Washer ................................................................................................... 6 38 .................... 809019 ..................................... Guide ...................................................................................................... 2 39 .................... 809006-005 .............................. Screw ...................................................................................................... 4 40 .................... 809020 ..................................... Stop ......................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-1.0-3010

13

GUIDE WHEELS

M1738 MP-1.9-3010

14M1.0-0000-00014

MP-LP3010/3020-GB 02/05 • Printed in Germany

GUIDE WHEELS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809021 ..................................... Support ................................................................................................... 4 2 ..................... 809005-003 .............................. Washer ................................................................................................... 16 3 ..................... 809006-006 .............................. Screw ...................................................................................................... 16 4 ..................... 809014-001 .............................. Bearing Ball ............................................................................................. 8 5 ..................... 809010-002 .............................. Roller ...................................................................................................... 4 6 ..................... 809022 ..................................... Plug ......................................................................................................... 4 7 ..................... 809005-004 .............................. Washer ................................................................................................... 4 8 ..................... 809006-007 .............................. Screw ...................................................................................................... 4

9 ..................... 809011 ..................................... Roller Assembly (included 1 - 8) ............................................................. 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-1.9-3010

15

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Printed in Germany

16M1.0-0000-00016

SECTION 2

Printed in Germany

17

TUBE/HOSE LAYOUT Part 1-3

M1748 MP-2.1-3010

18M1.0-0000-00018

MP-LP3010/3020-GB 02/05 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809083-003 .............................. Connector ............................................................................................... 1 2 ..................... 809089-005 .............................. Hose ....................................................................................................... 2 3 ..................... 809083-004 .............................. Connector ............................................................................................... 1 4 ..................... 809081-004 .............................. Elbow ...................................................................................................... 1 5 ..................... 809081-005 .............................. Elbow ...................................................................................................... 1 6 ..................... 809006-019 .............................. Screw ...................................................................................................... 4 7 ..................... 809005-006 .............................. Washer ................................................................................................... 8 8 ..................... 809090-001 .............................. Flange ..................................................................................................... 1 9 ..................... 809026-005 .............................. O-Ring .................................................................................................... 1 10 .................... 809003-002 .............................. Buffer ...................................................................................................... 2 11 .................... 809004-002 .............................. Nut .......................................................................................................... 3 12 .................... 809026-006 .............................. O-Ring .................................................................................................... 1 13 .................... 809090-002 .............................. Flange ..................................................................................................... 1 14 .................... 809006-020 .............................. Screw ...................................................................................................... 4 15 .................... 809091 ..................................... Hose Clamp ............................................................................................ 2 16 .................... 809092 ..................................... Hose ....................................................................................................... 1 17 .................... 809083-005 .............................. Connector ............................................................................................... 1 18 .................... 809029-004 .............................. Gasket .................................................................................................... 1 19 .................... 809093 ..................................... Plug ......................................................................................................... 1 20 .................... 809094 ..................................... Tank ........................................................................................................ 1 21 .................... 809003-005 .............................. Buffer ...................................................................................................... 2 22 .................... 809095 ..................................... Hose Clamp ............................................................................................ 1 23 .................... 809004-004 .............................. Nut .......................................................................................................... 4 24 .................... 809096 ..................................... Support ................................................................................................... 1 25 .................... 809003-006 .............................. Buffer ...................................................................................................... 4 26 .................... 809097 ..................................... Oil level ................................................................................................... 1 27 .................... 809098 ..................................... Plug ......................................................................................................... 1 28 .................... 809005-010 .............................. Washer ................................................................................................... 2 29 .................... 809005-004 .............................. Washer ................................................................................................... 2 30 .................... 809006-021 .............................. Screw ...................................................................................................... 2 31 .................... 809006-018 .............................. Screw ...................................................................................................... 2 32 .................... 809099 ..................................... Filter ........................................................................................................ 1 33 .................... 809100 ..................................... Oil filter .................................................................................................... 1 34 .................... 809079 ..................................... Branch T-Coupling ................................................................................... 1 LP 3010 Lift Height 1620mm 35 .................... 809080 ..................................... Pipe ......................................................................................................... 1 36 .................... 809083-006 .............................. Connector ............................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-2.1-3010

19

TUBE/HOSE LAYOUT Part 2-3

M1746 MP-2.1-3010

20M1.0-0000-00020

MP-LP3010/3020-GB 02/05 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1025mm 1 ..................... 809079 ..................................... Branch T-Coupling ................................................................................... 1 2 ..................... 809080 ..................................... Pipe ......................................................................................................... 1 3 ..................... 809006-017 .............................. Screw ...................................................................................................... 2 4 ..................... 809005-002 .............................. Washer ................................................................................................... 2 5 ..................... 809081-001 .............................. Elbow ...................................................................................................... 1 6 ..................... 809082 ..................................... Hose ....................................................................................................... 1 7 ..................... 809083-001 .............................. Connector ............................................................................................... 1 8 ..................... 809084 ..................................... Hose Brust Valve .................................................................................... 1 LP 3020 Lift Height 1845mm 1 ..................... 809079 ..................................... Branch T-Coupling ................................................................................... 2 2 ..................... 809080 ..................................... Pipe ......................................................................................................... 1 3 ..................... 809006-017 .............................. Screw ...................................................................................................... 2 4 ..................... 809005-002 .............................. Washer ................................................................................................... 2 5 ..................... 809081-001 .............................. Elbow ...................................................................................................... 3 6 ..................... 809082 ..................................... Hose ....................................................................................................... 1 7 ..................... 809083-001 .............................. Connector ............................................................................................... 1 8 ..................... 809084 ..................................... Hose Brust Valve .................................................................................... 2 9 ..................... 809085-001 .............................. Hose ....................................................................................................... 1 10 .................... 809083-002 .............................. Connector ............................................................................................... 1 11 .................... 809085-002 .............................. Hose ....................................................................................................... 1 12 .................... 809080 ..................................... Pipe ......................................................................................................... 1 13 .................... 809086 ..................................... Hose Clamp ............................................................................................ 1 14 .................... 809087 ..................................... Hose ....................................................................................................... 1 15 .................... 809088 ..................................... Tank ........................................................................................................ 1 16 .................... 809006-018 .............................. Screw ...................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-2.1-3010

21

TUBE/HOSE LAYOUT Part 3-3

M1747 MP-2.1-3010

22M1.0-0000-00022

MP-LP3010/3020-GB 02/05 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1620mm 1 ..................... 809079 ..................................... Branch T-Coupling ................................................................................... 2 2 ..................... 809080 ..................................... Pipe ......................................................................................................... 2 3 ..................... 809006-017 .............................. Screw ...................................................................................................... 2 4 ..................... 809005-002 .............................. Washer ................................................................................................... 2 5 ..................... 809083-001 .............................. Connector ............................................................................................... 3 6 ..................... 809081-002 .............................. Elbow ...................................................................................................... 1 7 ..................... 809081-001 .............................. Elbow ...................................................................................................... 1 8 ..................... 809089-001 .............................. Hose ....................................................................................................... 1 9 ..................... 809089-002 .............................. Hose ....................................................................................................... 1 10 .................... 809084 ..................................... Hose Brust Valve .................................................................................... 2 LP 3020 Lift Height 2440mm 1 ..................... 809079 ..................................... Branch T-Coupling ................................................................................... 3 2 ..................... 809080 ..................................... Pipe ......................................................................................................... 2 3 ..................... 809006-017 .............................. Screw ...................................................................................................... 2 4 ..................... 809005-002 .............................. Washer ................................................................................................... 2 5 ..................... 809083-001 .............................. Connector ............................................................................................... 3 6 ..................... 809081-002 .............................. Elbow ...................................................................................................... 2 7 ..................... 809081-001 .............................. Elbow ...................................................................................................... 3 8 ..................... 809089-001 .............................. Hose ....................................................................................................... 1 9 ..................... 809089-002 .............................. Hose ....................................................................................................... 1 10 .................... 809084 ..................................... Hose Brust Valve .................................................................................... 3 11 .................... 809089-002 .............................. Hose ....................................................................................................... 1 12 .................... 809081-003 .............................. Elbow ...................................................................................................... 1 13 .................... 809089-004 .............................. Hose ....................................................................................................... 1 14 .................... 809080 ..................................... Pipe ......................................................................................................... 1 15 .................... 809086 ..................................... Hose Clamp ............................................................................................ 1 16 .................... 809087 ..................................... Hose ....................................................................................................... 1 17 .................... 809088 ..................................... Tank ........................................................................................................ 1 18 .................... 809006-018 .............................. Screw ...................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-2.1-3010

23

VALVE BLOC Part 1-2

LP3010/1025mm

LP3020/1845mm

M1749 MP-2.10-3010

24M1.0-0000-00024

MP-LP3010/3020-GB 02/05 • Printed in Germany

VALVE BLOC INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1025mm 1 ..................... 809101 ..................................... Valve ....................................................................................................... 1 2 ..................... 809102 ..................................... Solenoid Valve ........................................................................................ 1 3 ..................... 809103 ..................................... Plug ......................................................................................................... 1 4 ..................... 809104 ..................................... Plug ......................................................................................................... 1 5 ..................... 809029-005 .............................. Gasket .................................................................................................... 2 6 ..................... 809029-004 .............................. Gasket .................................................................................................... 2 7 ..................... 809105 ..................................... Pressure Switch ..................................................................................... 1 8 ..................... 809106 ..................................... Shield ...................................................................................................... 1 9 ..................... 809107 ..................................... Plug ......................................................................................................... 2 10 .................... 809108 ..................................... Manometer Connector ............................................................................ 1 11 .................... 809109 ..................................... Valve Assembly ...................................................................................... 1 12 .................... 809110 ..................................... Pressure Valve .......................................................................................

13 .................... 809111 ..................................... Valve ....................................................................................................... 3 14 .................... 809112 ..................................... Valve Manual Lower ................................................................................ 1 809114-001 .............................. Valve Block Assembly ............................................................................ 1 LP 3020 Lift Height 1845mm 1 ..................... 809101 ..................................... Valve ....................................................................................................... 1 2 ..................... 809102 ..................................... Solenoid Valve ........................................................................................ 2 3 ..................... 809029-004 .............................. Gasket .................................................................................................... 2 4 ..................... 809105 ..................................... Pressure Switch ..................................................................................... 1 5 ..................... 809106 ..................................... Shield ...................................................................................................... 1 6 ..................... 809113 ..................................... Solenoid Valve ........................................................................................ 1 7 ..................... 809029-005 .............................. Gasket .................................................................................................... 1 8 ..................... 809107 ..................................... Plug ......................................................................................................... 1 9 ..................... 809108 ..................................... Manometer Connector ............................................................................ 1 10 .................... 809109 ..................................... Valve Assembly ...................................................................................... 1 11 .................... 809110 ..................................... Pressure Valve ....................................................................................... 2 12 .................... 809111 ..................................... Valve ....................................................................................................... 3 13 .................... 809112 ..................................... Valve Manual Lower ................................................................................ 1 809114-002 .............................. Valve Block Assembly ............................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-2.10-3010

25

VALVE BLOC Part 2-2

LP3010/1620mm

LP3020/2440mm

M1750 MP-2.10-3010

26M1.0-0000-00026

MP-LP3010/3020-GB 02/05 • Printed in Germany

VALVE BLOC INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1620mm 1 ..................... 809115 ..................................... Valve ....................................................................................................... 1 2 ..................... 809102 ..................................... Solenoid Valve ........................................................................................ 1 3 ..................... 809103 ..................................... Plug ......................................................................................................... 1 4 ..................... 809104 ..................................... Plug ......................................................................................................... 1 5 ..................... 809029-005 .............................. Gasket .................................................................................................... 1 6 ..................... 809029-004 .............................. Gasket .................................................................................................... 2 7 ..................... 809105 ..................................... Pressure Switch ..................................................................................... 1 8 ..................... 809106 ..................................... Shield ...................................................................................................... 1 9 ..................... 809107 ..................................... Plug ......................................................................................................... 1 10 .................... 809108 ..................................... Manometer Connector ............................................................................ 1 11 .................... 809109 ..................................... Valve Assembly ...................................................................................... 1 12 .................... 809110 ..................................... Pressure Valve .......................................................................................

13 .................... 809111 ..................................... Valve ....................................................................................................... 3 14 .................... 809112 ..................................... Valve Manual Lower ................................................................................ 1 809116-001 .............................. Valve Block Assembly ............................................................................ 1 LP 3020 Lift Height 2440mm 1 ..................... 809115 ..................................... Valve ....................................................................................................... 1 2 ..................... 809102 ..................................... Solenoid Valve ........................................................................................ 2 3 ..................... 809029-004 .............................. Gasket .................................................................................................... 2 4 ..................... 809105 ..................................... Pressure Switch ..................................................................................... 1 5 ..................... 809106 ..................................... Shield ...................................................................................................... 1 6 ..................... 809113 ..................................... Solenoid Valve ........................................................................................ 1 7 ..................... 809108 ..................................... Manometer Connector ............................................................................ 1 8 ..................... 809109 ..................................... Valve Assembly ...................................................................................... 1 9 ..................... 809110 ..................................... Pressure Valve ....................................................................................... 2 10 .................... 809111 ..................................... Valve ....................................................................................................... 3 11 .................... 809112 ..................................... Valve Manual Lower ................................................................................ 1 809116-002 .............................. Valve Block Assembly ............................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-2.10-3010

27

PUMP MOTOR AND PUMP

M1751 MP-2.13-3010

28M1.0-0000-00028

MP-LP3010/3020-GB 02/05 • Printed in Germany

PUMP MOTOR AND PUMP INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809117 ..................................... Hood ....................................................................................................... 1 2 ..................... 809004-008 .............................. Nut .......................................................................................................... 1 3 ..................... 809005-011 .............................. Washer ................................................................................................... 1 4 ..................... 809013-005 .............................. Spacer .................................................................................................... 1 5 ..................... 809118 ..................................... End Cover Assembly .............................................................................. 1 6 ..................... 809119 ..................................... Shield ...................................................................................................... 2 7 ..................... 809120 ..................................... End Cover ............................................................................................... 1 8 ..................... 809006-022 .............................. Screw ...................................................................................................... 8 9 ..................... 809005-012 .............................. Washer ................................................................................................... 4 10 .................... 809121 ..................................... Shield ...................................................................................................... 2 11 .................... 809122 ..................................... Terminal ................................................................................................... 1 12 .................... 809005-013 .............................. Washer ................................................................................................... 18 13 .................... 809006-023 .............................. Screw ...................................................................................................... 16 14 .................... 809013-006 .............................. Spacer .................................................................................................... 1 15 .................... 809014-003 .............................. Bearing Ball ............................................................................................. 2 16 .................... 809069-003 .............................. Circlip ...................................................................................................... 1 17 .................... 809123 ..................................... Brush Ring .............................................................................................. 1 18 .................... 809124 ..................................... Brush Kit ................................................................................................. 1 19 .................... 809060-003 .............................. Spring ..................................................................................................... 4 20 .................... 809013-007 .............................. Spacer .................................................................................................... 1 21 .................... 809125 ..................................... Woodruff Key .......................................................................................... 1 22 .................... 809126 ..................................... Armature ................................................................................................. 1 23 .................... 809272 ..................................... Motor Housing ......................................................................................... 1 24 .................... 809127 ..................................... Drive End Plate ....................................................................................... 1 25 .................... 809029-006 .............................. Gasket .................................................................................................... 1 26 .................... 809026-007 .............................. O-Ring .................................................................................................... 1 27 .................... 809128 ..................................... Tappet ..................................................................................................... 1 28 .................... 809129 ..................................... Pump ....................................................................................................... 1 29 .................... 809005-003 .............................. Washer ................................................................................................... 2 30 .................... 809006-024 .............................. Screw ...................................................................................................... 2 31 .................... 809130 ..................................... Pump motor ............................................................................................. 1 809131 ..................................... Electropump ............................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-2.13-3010

29

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Printed in Germany

30M1.0-0000-00030

SECTION 3

Printed in Germany

31

GEARBOX

M1755 MP-3.1-3010

32M1.0-0000-00032

MP-LP3010/3020-GB 02/05 • Printed in Germany

GEARBOX INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809211-007 .............................. Screw ...................................................................................................... 2 2 ..................... 809172-001 .............................. Washer ................................................................................................... 2 3 ..................... 809173 ..................................... Plate ........................................................................................................ 1 4 ..................... 809174 ..................................... Cover ...................................................................................................... 1 5 ..................... 809175-001 .............................. Spacer .................................................................................................... 1 6 ..................... 809069-002 .............................. Circlip ...................................................................................................... 1 7 ..................... 809177-001 .............................. Bearing Ball ............................................................................................. 1 8 ..................... 809183-001 .............................. Gear ........................................................................................................ 1 9 ..................... 809177-002 .............................. Bearing Ball ............................................................................................. 1 10 .................... 809178 ..................................... Shaft ........................................................................................................ 1 11 .................... 809179 ..................................... Woodruff Key .......................................................................................... 1 12 .................... 809180 ..................................... Pin ........................................................................................................... 1 13 .................... 809181-001 .............................. O-Ring .................................................................................................... 1 14 .................... 809006-018 .............................. Screw ...................................................................................................... 7 15 .................... 809005-006 .............................. Washer ................................................................................................... 7 16 .................... 809175-002 .............................. Spacer .................................................................................................... 2 17 .................... 809177-003 .............................. Bearing Ball ............................................................................................. 2 18 .................... 809182 ..................................... Case ....................................................................................................... 1 19 .................... 809183-001 .............................. Gear ........................................................................................................ 1 20 .................... 809185-003 .............................. Gasket .................................................................................................... 1 21 .................... 809006-004 .............................. Screw ...................................................................................................... 4 22 .................... 809005-005 .............................. Washer ................................................................................................... 4 23 .................... 809184 ..................................... Housing ................................................................................................... 1 24 .................... 809185-001 .............................. Gasket .................................................................................................... 2 25 .................... 809183-002 .............................. Gear ........................................................................................................ 1 26 .................... 809181-002 .............................. O-Ring .................................................................................................... 1 27 .................... 809177-004 .............................. Bearing Ball ............................................................................................. 2 28 .................... 809175-003 .............................. Spacer .................................................................................................... 1 29 .................... 809176 ..................................... Circlip ...................................................................................................... 1 30 .................... 809181-003 .............................. O-Ring .................................................................................................... 1 31 .................... 809186 ..................................... Flange ..................................................................................................... 1 32 .................... 809185-002 .............................. Gasket .................................................................................................... 2 33 .................... 809177-002 .............................. Screw ...................................................................................................... 4 34 .................... 809187 ..................................... Wheel (Vulkollan) .................................................................................... 1 35 .................... 809171-003 .............................. Screw ...................................................................................................... 12 36 .................... 809183-003 .............................. Gear ........................................................................................................ 1 37 .................... 809181-004 .............................. O-Ring .................................................................................................... 1

809273 ..................................... Gear Box ................................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-3.1-3010

33

DRIVE MOTOR

M1756 MP-3.2-3010

34M1.0-0000-00034

MP-LP3010/3020-GB 02/05 • Printed in Germany

DRIVE MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809188 ..................................... Ring Nut .................................................................................................. 1 2 ..................... 809189 ..................................... Magnet .................................................................................................... 1 3 ..................... 809190-001 .............................. Spring ..................................................................................................... 7 4 ..................... 809191 ..................................... Flange ..................................................................................................... 1 5 ..................... 809192 ..................................... Electro Magnet ........................................................................................ 1 6 ..................... 809193 ..................................... Screw ...................................................................................................... 3 7 ..................... 809194 ..................................... Rotor Friction .......................................................................................... 1 8 ..................... 809195 ..................................... Cover ...................................................................................................... 1 9 ..................... 809196 ..................................... Magnetic (Brake) .................................................................................... 1 10 .................... 809197 ..................................... Gear ........................................................................................................ 1 11 .................... 809198 ..................................... Protection Guard ..................................................................................... 1 12 .................... 809199 ..................................... Woodruff Key .......................................................................................... 1 13 .................... 809190-002 .............................. Spring ..................................................................................................... 4 14 .................... 809200 ..................................... Brush Kit ................................................................................................. 1 15 .................... 809201 ..................................... Woodruff Key .......................................................................................... 1 16 .................... 809202 ..................................... Motor ....................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-3.2-3010

35

Page intentionally left blank

Printed in Germany

36M1.0-0000-00036

SECTION 4

Printed in Germany

37

ELECTRICAL PARTS Part 1-7

LP3020/1845mm

LP3010/1025mm

M1762 MP-4.1-3010

38M1.0-0000-00038

MP-LP3010/3020-GB 02/05 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809231-006 .............................. Screw ...................................................................................................... 1 2 ..................... 809232-004 .............................. Washer ................................................................................................... 2 3 ..................... 809252 ..................................... Indicator .................................................................................................. 1 4 ..................... 809231-002 .............................. Screw ...................................................................................................... 5 5 ..................... 809253 ..................................... Light ........................................................................................................ 1 6 ..................... 809423 ..................................... Battery Connector ................................................................................... 2 7 ..................... 809005-001 .............................. Washer ................................................................................................... 4 8 ..................... 809171-003 .............................. Screw ...................................................................................................... 4 9 ..................... 809255 ..................................... Handle .................................................................................................... 1 10 .................... 809004-001 .............................. Nut .......................................................................................................... 4 11 .................... 809256 ..................................... Switch ..................................................................................................... 2 12 .................... 809142-003 .............................. Washer ................................................................................................... 10 13 .................... 809231-007 .............................. Screw ...................................................................................................... 10 14 .................... 809493 ..................................... Potentiometer .......................................................................................... 1 15 .................... 809257-001 .............................. Buzzer .................................................................................................... 1 16 .................... 809257-002 .............................. Buzzer .................................................................................................... 1 17 .................... 809172-001 .............................. Washer ................................................................................................... 4 18 .................... 809258 ..................................... Power Control Unit .................................................................................. 1 19 .................... 809242-004 .............................. Fuse ........................................................................................................ 1 20 .................... 809242-005 .............................. Fuse ........................................................................................................ 1 21 .................... 809259 ..................................... Horn ........................................................................................................ 1 22 .................... 809260-001 .............................. Battery Housing 280 Ah .......................................................................... 1 809260-002 .............................. Battery Housing 360 Ah .......................................................................... 1 809260-003 .............................. Battery Housing 420/500Ah .................................................................... 1 23 .................... 809261-001 .............................. Battery 280 Ah ........................................................................................ 1 809261-002 .............................. Battery 360 Ah ........................................................................................ 1 809261-003 .............................. Battery 420 Ah ........................................................................................ 1 809261-004 .............................. Battery 500 Ah ........................................................................................ 1 24 .................... 809494 ..................................... Contact ................................................................................................... 2 25 .................... 809495 ..................................... Push ........................................................................................................ 2 26 .................... 809264 ..................................... Switch ..................................................................................................... 3 27 .................... 809005-007 .............................. Washer ................................................................................................... 4 28 .................... 809265-001 .............................. Fork ......................................................................................................... 1 29 .................... 809006-012 .............................. Screw ...................................................................................................... 2 30 .................... 809233-003 .............................. Nut .......................................................................................................... 2 31 .................... 809211-007 .............................. Screw ...................................................................................................... 2 32 .................... 809265-002 .............................. Fork ......................................................................................................... 1 33 .................... 809266 ..................................... Chain ....................................................................................................... 1 OPTIONAL 34 .................... 809267 ..................................... Photocell ................................................................................................. 1 35 .................... 809268 ..................................... Reflector ................................................................................................. 1 LP3020 Lift Height 1845mm 10 .................... 809004-001 .............................. Nut .......................................................................................................... 6 12 .................... 809142-003 .............................. Washer ................................................................................................... 12 13 .................... 809231-007 .............................. Screw ...................................................................................................... 12 24 .................... 809494 ..................................... Contact ................................................................................................... 5 25 .................... 809495 ..................................... Push ........................................................................................................ 4 26 .................... 809264 ..................................... Switch ..................................................................................................... 4 27 .................... 809005-007 .............................. Washer ................................................................................................... 8 28 .................... 809265-001 .............................. Fork ......................................................................................................... 2 29 .................... 809006-012 .............................. Screw ...................................................................................................... 4 30 .................... 809233-003 .............................. Nut .......................................................................................................... 4 31 .................... 809211-007 .............................. Screw ...................................................................................................... 4 32 .................... 809265-002 .............................. Fork ......................................................................................................... 2 36 .................... 809266 ..................................... Chain ....................................................................................................... 1 37 .................... 809496 ..................................... Contact ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-4.1-3010

39

ELECTRICAL PARTS Part 2-7

LP3020/2440mm

LP3010/1620mm

M1763 MP-4.1-3010

40M1.0-0000-00040

MP-LP3010/3020-GB 02/05 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809251 ..................................... Battery Connector ................................................................................... 2 2 ..................... 809005-001 .............................. Washer ................................................................................................... 4 3 ..................... 809171-003 .............................. Screw ...................................................................................................... 4 4 ..................... 809255 ..................................... Handle .................................................................................................... 1 5 ..................... 809004-001 .............................. Nut .......................................................................................................... 4 6 ..................... 809264 ..................................... Switch ..................................................................................................... 9 7 ..................... 809142-003 .............................. Washer ................................................................................................... 22 8 ..................... 809231-007 .............................. Screw ...................................................................................................... 22 9 ..................... 809495 ..................................... Push ........................................................................................................ 2 10 .................... 809494 ..................................... Contact ................................................................................................... 2 11 .................... 809259 ..................................... Horn ........................................................................................................ 1 12 .................... 809261-001 .............................. Battery 280 Ah ........................................................................................ 1 809261-002 .............................. Battery 360 Ah ........................................................................................ 1 809261-003 .............................. Battery 420 Ah ........................................................................................ 1 809261-004 .............................. Battery 500 Ah ........................................................................................ 1 13 .................... 809260-001 .............................. Battery Housing 280 Ah .......................................................................... 1 809260-002 .............................. Battery Housing 360 Ah .......................................................................... 1 809260-003 .............................. Battery Housing 420/500Ah .................................................................... 1 14 .................... 809242-005 .............................. Fuse ........................................................................................................ 1 15 .................... 809242-004 .............................. Fuse ........................................................................................................ 1 16 .................... 809258 ..................................... Power Control Unit .................................................................................. 1 17 .................... 809172-001 .............................. Washer ................................................................................................... 4 18 .................... 809231-002 .............................. Screw ...................................................................................................... 5 19 .................... 809256 ..................................... Switch ..................................................................................................... 2 20 .................... 809493 ..................................... Potentiometer .......................................................................................... 1 21 .................... 809257-001 .............................. Buzzer .................................................................................................... 1 22 .................... 809257-002 .............................. Buzzer .................................................................................................... 1 23 .................... 809252 ..................................... Indicator .................................................................................................. 1 24 .................... 809232-004 .............................. Washer ................................................................................................... 2 25 .................... 809231-006 .............................. Screw ...................................................................................................... 1 26 .................... 809253 ..................................... Light ........................................................................................................ 1 27 .................... 809266 ..................................... Chain ....................................................................................................... 1 28 .................... 809006-012 .............................. Screw ...................................................................................................... 2 29 .................... 809005-007 .............................. Washer ................................................................................................... 4 30 .................... 809265-001 .............................. Fork ......................................................................................................... 1 31 .................... 809233-003 .............................. Nut .......................................................................................................... 2 32 .................... 809211-007 .............................. Screw ...................................................................................................... 2 33 .................... 809265-002 .............................. Fork ......................................................................................................... 1 OPTIONAL 34 .................... 809256 ..................................... Switch ..................................................................................................... 1 35 .................... 809142-003 .............................. Washer ................................................................................................... 2 36 .................... 809231-007 .............................. Screw ...................................................................................................... 2 37 .................... 809269-001 .............................. Light ........................................................................................................ 2 38 .................... 809269-002 .............................. Light ........................................................................................................ 2 39 .................... 809267 ..................................... Photocell ................................................................................................. 1 40 .................... 809268 ..................................... Reflector ................................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-4.1-3010

41

ELECTRICAL PARTS Part 3-7

LP3020/2440mm

LP3010/1620mm

M1763 MP-4.1-3010

42M1.0-0000-00042

MP-LP3010/3020-GB 02/05 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP3020 Lift Height 2440mm 5 ..................... 809004-001 .............................. Nut .......................................................................................................... 6 6 ..................... 809264 ..................................... Switch ..................................................................................................... 6 7 ..................... 809142-003 .............................. Washer ................................................................................................... 16 8 ..................... 809231-007 .............................. Screw ...................................................................................................... 16 9 ..................... 809495 ..................................... Push ........................................................................................................ 4 10 .................... 809494 ..................................... Contact ................................................................................................... 5 28 .................... 809006-012 .............................. Screw ...................................................................................................... 4 29 .................... 809005-007 .............................. Washer ................................................................................................... 8 30 .................... 809265-001 .............................. Fork ......................................................................................................... 2 31 .................... 809233-003 .............................. Nut .......................................................................................................... 4 32 .................... 809211-007 .............................. Screw ...................................................................................................... 4 33 .................... 809265-002 .............................. Fork ......................................................................................................... 2 41 .................... 809266 ..................................... Chain ....................................................................................................... 1 42 .................... 809496 ..................................... Contact ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-4.1-3010

43

ELECTRICAL PARTS Part 4-7

M1761 MP-4.1-3010

44M1.0-0000-00044

MP-LP3010/3020-GB 02/05 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809004-001 .............................. Nut .......................................................................................................... 4 2 ..................... 809005-001 .............................. Washer ................................................................................................... 8 3 ..................... 809235 ..................................... Cover ...................................................................................................... 2 4 ..................... 809004-005 .............................. Nut .......................................................................................................... 4 5 ..................... 809231-002 .............................. Screw ...................................................................................................... 8 6 ..................... 809232-001 .............................. Washer ................................................................................................... 9 7 ..................... 809236 ..................................... Card ........................................................................................................ 2 8 ..................... 809237 ..................................... Power Control Unit .................................................................................. 2 9 ..................... 809238 ..................................... Power Control Unit Assembly ................................................................. 2 10 .................... 809239 ..................................... Plate ........................................................................................................ 1 11 .................... 809004-006 .............................. Nut .......................................................................................................... 2 12 .................... 809005-008 .............................. Washer ................................................................................................... 2 13 .................... 809240 ..................................... Filter ........................................................................................................ 3 14 .................... 809233-001 .............................. Nut .......................................................................................................... 7 15 .................... 809005-004 .............................. Washer ................................................................................................... 8 16 .................... 809233-001 .............................. Washer ................................................................................................... 8 17 .................... 809241 ..................................... Insulator .................................................................................................. 4 18 .................... 809232-003 .............................. Washer ................................................................................................... 6 19 .................... 809242-001 .............................. Fuse ........................................................................................................ 2 20 .................... 809243 ..................................... Contactor ................................................................................................ 2 21 .................... 809244-001 .............................. Plate ........................................................................................................ 2 22 .................... 809244-002 .............................. Plate ........................................................................................................ 2 23 .................... 809245 ..................................... Contactor ................................................................................................ 2 24 .................... 809231-003 .............................. Screw ...................................................................................................... 4 25 .................... 809172-001 .............................. Washer ................................................................................................... 4 26 .................... 809233-002 .............................. Nut .......................................................................................................... 4 27 .................... 809246 ..................................... Support ................................................................................................... 1 28 .................... 809208-001 .............................. Washer ................................................................................................... 2 29 .................... 809231-004 .............................. Screw ...................................................................................................... 2 30 .................... 809247 ..................................... Fuse Holder ............................................................................................ 2 31 .................... 809242-002 .............................. Fuse ........................................................................................................ 1 32 .................... 809242-003 .............................. Fuse ........................................................................................................ 1 33 .................... 809231-005 .............................. Screw ...................................................................................................... 2 34 .................... 809232-004 .............................. Washer ................................................................................................... 2 35 .................... 809275-001 .............................. Support ................................................................................................... 1 36 .................... 809275-002 .............................. Support ................................................................................................... 6 37 .................... 809275-003 .............................. Support ................................................................................................... 1 38 .................... 809248 ..................................... Relay ....................................................................................................... 1 OPTIONAL 39 .................... 809249 ..................................... Programmer ............................................................................................ 1 40 .................... 809250-001 .............................. Connector ............................................................................................... 1 41 .................... 809250-002 .............................. Connector ............................................................................................... 1 42 .................... 809251 ..................................... Programmer ............................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-4.1-3010

45

ELECTRICAL PARTS Part 5-7

MP-3010-003 MP-4.1-3010

46M1.0-0000-00046

MP-LP3010/3020-GB 02/05 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809006-025 .............................. Screw ...................................................................................................... 8 2 ..................... 809000-016 .............................. Washer ................................................................................................... 6 3 ..................... 809654 ..................................... Washer ................................................................................................... 1 4 ..................... 809655 ..................................... Steering wheel ........................................................................................ 1 5 ..................... 809142-001 .............................. Washer ................................................................................................... 1 6 ..................... 809203-002 .............................. Circlip ...................................................................................................... 5 7 ..................... 809656 ..................................... Key .......................................................................................................... 1 8 ..................... 809657 ..................................... Shaft ........................................................................................................ 1 9 ..................... 809658 ..................................... Bearing Ball ............................................................................................. 2 10 .................... 809659 ..................................... Circlip ...................................................................................................... 1 11 .................... 809142-003 .............................. Washer ................................................................................................... 2 12 .................... 809660 ..................................... Bracket ................................................................................................... 1 13 .................... 809661 ..................................... Joint ........................................................................................................ 1 14 .................... 809211-006 .............................. Screw ...................................................................................................... 2 15 .................... 809136 ..................................... Motor ....................................................................................................... 1 16 .................... 809662 ..................................... Cover ...................................................................................................... 1 17 .................... 809653 ..................................... Washer ................................................................................................... 4 18 .................... 809172-001 .............................. Washer ................................................................................................... 8 19 .................... 809663 ..................................... Screw ...................................................................................................... 4 20 .................... 809664 ..................................... Joystick .................................................................................................. 2 21 .................... 809210-001 .............................. Washer ................................................................................................... 4 22 .................... 809646 ..................................... Washer ................................................................................................... 4 23 .................... 809647 ..................................... Screw ...................................................................................................... 4 24 .................... 809648 ..................................... Bolt (right) ............................................................................................... 1 809649 ..................................... Bolt (left) .................................................................................................. 1 25 .................... 809210-003 .............................. Spacer .................................................................................................... 4 26 .................... 809650 ..................................... Bracket (right) ......................................................................................... 1 809651 ..................................... Bracket (left) ........................................................................................... 1 27 .................... 809208-001 .............................. Nut .......................................................................................................... 4 28 .................... 809652 ..................................... Screw ...................................................................................................... 4 29 .................... 809217 ..................................... Bushing ................................................................................................... 2 30 .................... 809216 ..................................... Lever ....................................................................................................... 2 31 .................... 809666 ..................................... Screw ...................................................................................................... 4 32 .................... 809667 ..................................... Bracket ................................................................................................... 1 33 .................... 809008-002 .............................. Knob ........................................................................................................ 2 34 .................... 809668 ..................................... Bracket ................................................................................................... 1 35 .................... 809669 ..................................... Screw ...................................................................................................... 6 36 .................... 809232-001 .............................. Washer ................................................................................................... 6 37 .................... 809224-002 .............................. Push ........................................................................................................ 3 38 .................... 809670 ..................................... Instrument board ..................................................................................... 1 39 .................... 809224-001 .............................. Push ........................................................................................................ 1 40 .................... 809225 ..................................... Contact ................................................................................................... 1 41 .................... 809671 ..................................... Instrument board ..................................................................................... 1 42 .................... 809486-002 .............................. Plug ......................................................................................................... 2 43 .................... 809004-005 .............................. Mutter ...................................................................................................... 4 44 .................... 809005-002 .............................. Washer ................................................................................................... 4 45 .................... 809005-007 .............................. Washer ................................................................................................... 4 46 .................... 809006-015 .............................. Screw ...................................................................................................... 4 OPTIONAL 47 .................... 809224-002 .............................. Push ........................................................................................................ 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-4.1-3010

47

ELECTRICAL PARTS Part 6-7

LP3010

LP3020

LP3020

M1757 MP-4.1-3010

48M1.0-0000-00048

MP-LP3010/3020-GB 02/05 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809203-001 .............................. Circlip ...................................................................................................... 1 2 ..................... 809204 ..................................... Gear ........................................................................................................ 1 3 ..................... 809205 ..................................... Cam ........................................................................................................ 1 4 ..................... 809206-001 .............................. Support ................................................................................................... 2 5 ..................... 809207 ..................................... Potentiometer .......................................................................................... 1 6 ..................... 809208-001 .............................. Nut .......................................................................................................... 6 7 ..................... 809209 ..................................... Switch ..................................................................................................... 2 8 ..................... 809210-001 .............................. Washer ................................................................................................... 4 9 ..................... 809211-001 .............................. Screw ...................................................................................................... 5 10 .................... 809211-002 .............................. Screw ...................................................................................................... 1 11 .................... 809212-001 .............................. Support ................................................................................................... 1 12 .................... 809213-001 .............................. Spring ..................................................................................................... 1 13 .................... 809214 ..................................... Holder ..................................................................................................... 1 14 .................... 809210-002 .............................. Washer ................................................................................................... 1 15 .................... 809211-003 .............................. Screw ...................................................................................................... 1 16 .................... 809215-001 .............................. Shaft ........................................................................................................ 1 17 .................... 809216 ..................................... Lever ....................................................................................................... 1 18 .................... 809211-004 .............................. Screw ...................................................................................................... 2 19 .................... 809203-002 .............................. Circlip ...................................................................................................... 2 20 .................... 809210-003 .............................. Washer ................................................................................................... 2 21 .................... 809217 ..................................... Bushing ................................................................................................... 2 22 .................... 809142-003 .............................. Washer ................................................................................................... 1 23 .................... 809218 ..................................... Pin ........................................................................................................... 1 24 .................... 809206-002 .............................. Support (RH) .......................................................................................... 1 809206-003 .............................. Support (LH) ........................................................................................... 1 25 .................... 809006-015 .............................. Screw ...................................................................................................... 2 26 .................... 809005-002 .............................. Washer ................................................................................................... 2 A .................... 809219 ..................................... Accelerator ............................................................................................ 2 1 ..................... 809220 ..................................... Knob ........................................................................................................ 1 2 ..................... 809211-005 .............................. Screw ...................................................................................................... 1 3 ..................... 809215-002 .............................. Shaft ........................................................................................................ 1 4 ..................... 809221-004 .............................. Spacer .................................................................................................... 1 5 ..................... 809211-006 .............................. Screw ...................................................................................................... 1 6 ..................... 809069-001 .............................. Circlip ...................................................................................................... 3 7 ..................... 809204 ..................................... Gear ........................................................................................................ 1 8 ..................... 809205 ..................................... Cam ........................................................................................................ 1 9 ..................... 809206-001 .............................. Support ................................................................................................... 2 10 .................... 809211-002 .............................. Screw ...................................................................................................... 1 11 .................... 809212-001 .............................. Support ................................................................................................... 1 12 .................... 809213-001 .............................. Spring ..................................................................................................... 1 13 .................... 809208-001 .............................. Nut .......................................................................................................... 8 14 .................... 809209 ..................................... Switch ..................................................................................................... 3 15 .................... 809210-001 .............................. Washer ................................................................................................... 6 16 .................... 809211-001 .............................. Screw ...................................................................................................... 7 17 .................... 809207 ..................................... Potentiometer .......................................................................................... 1 18 .................... 809214 ..................................... Holder ..................................................................................................... 1 19 .................... 809203-002 .............................. Circlip ...................................................................................................... 1 20 .................... 809211-003 .............................. Screw ...................................................................................................... 1 21 .................... 809211-007 .............................. Screw ...................................................................................................... 2 22 .................... 809217-003 .............................. Support ................................................................................................... 1 23 .................... 809218 ..................................... Pin ........................................................................................................... 1 24 .................... 809221-001 .............................. Spacer .................................................................................................... 1 25 .................... 809221-002 .............................. Spacer .................................................................................................... 2 26 .................... 809005-008 .............................. Washer ................................................................................................... 2 27 .................... 809221-003 .............................. Spacer .................................................................................................... 1 28 .................... 809213-002 .............................. Spring ..................................................................................................... 1 29 .................... 809006-025 .............................. Screw ...................................................................................................... 3 30 .................... 809142-003 .............................. Washer ................................................................................................... 3

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-4.1-3010

49

ELECTRICAL PARTS Part 7-7

LP3010

LP3020

LP3020

M1757 MP-4.1-3010

50M1.0-0000-00050

MP-LP3010/3020-GB 02/05 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

31 .................... 809212-002 .............................. Support ................................................................................................... 1 32 .................... 809217 ..................................... Bushing ................................................................................................... 2 33 .................... 809212-004 .............................. Support ................................................................................................... 1 34 .................... 809005-002 .............................. Washer ................................................................................................... 2 35 .................... 809006-015 .............................. Screw ...................................................................................................... 2 B .................... 809222 ..................................... Accelerator ............................................................................................ 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-4.1-3010

51

INSTRUMENT Part 1-2

MP-3010-002 MP-4.9-3010

52M1.0-0000-00052

MP-LP3010/3020-GB 02/05 • Printed in Germany

INSTRUMENT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Lift Height 1025/1845mm 1 ..................... 809223 ..................................... Display .................................................................................................... 1 2 ..................... 809274-001 .............................. Support ................................................................................................... 2 3 ..................... 809142-003 .............................. Washer ................................................................................................... 4 4 ..................... 809208-002 .............................. Nut .......................................................................................................... 4 5 ..................... 809004-005 .............................. Nut .......................................................................................................... 4 6 ..................... 809005-007 .............................. Washer ................................................................................................... 4 7 ..................... 809005-006 .............................. Washer ................................................................................................... 6 8 ..................... 809224-001 .............................. Push ........................................................................................................ 1 9 ..................... 809225 ..................................... Contact ................................................................................................... 1 10 .................... 809226 ..................................... Key switch .............................................................................................. 1 11 .................... 809227-001 .............................. Instrument board ..................................................................................... 1 805288 ..................................... Blind Plug ................................................................................................ 2 12 .................... 809224-002 .............................. Push ........................................................................................................ 1 13 .................... 809211-008 .............................. Screw ...................................................................................................... 4 14 .................... 809210-004 .............................. Washer ................................................................................................... 4 15 .................... 809208-003 .............................. Nut .......................................................................................................... 6 16 .................... 809664 ..................................... Joystick .................................................................................................. 2 17 .................... 809210-001 .............................. Washer ................................................................................................... 4 18 .................... 809646 ..................................... Washer ................................................................................................... 4 19 .................... 809647 ..................................... Screw ...................................................................................................... 4 20 .................... 809648 ..................................... Bolt (right) ............................................................................................... 1 809649 ..................................... Bolt (left) .................................................................................................. 1 21 .................... 809210-003 .............................. Spacer .................................................................................................... 4 22 .................... 809650 ..................................... Bracket (right) ......................................................................................... 1 809651 ..................................... Bracket (left) ........................................................................................... 1 23 .................... 809208-001 .............................. Nut .......................................................................................................... 4 24 .................... 809652 ..................................... Screw ...................................................................................................... 4 25 .................... 809217 ..................................... Bushing ................................................................................................... 2 26 .................... 809203-002 .............................. Circlip ...................................................................................................... 2 27 .................... 809216 ..................................... Lever ....................................................................................................... 2 28 .................... 809006-025 .............................. Screw ...................................................................................................... 2 29 .................... 809653 ..................................... Washer ................................................................................................... 4 30 .................... 809172-001 .............................. Washer ................................................................................................... 4 31 .................... 809006-027 .............................. Screw ...................................................................................................... 4 32 .................... 809006-001 .............................. Screw ...................................................................................................... 4 33 .................... 809274-002 .............................. Support ................................................................................................... 1 OPTIONAL 34 .................... 809224-002 .............................. Push ........................................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-4.9-3010

53

INSTRUMENT Part 2-2

MP-3010-001 MP-4.9-3010

54M1.0-0000-00054

MP-LP3010/3020-GB 02/05 • Printed in Germany

INSTRUMENT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Lift Height 1620/2440mm 1 ..................... 809223 ..................................... Display .................................................................................................... 1 2 ..................... 809274-001 .............................. Support ................................................................................................... 2 3 ..................... 809142-003 .............................. Washer ................................................................................................... 4 4 ..................... 809208-002 .............................. Nut .......................................................................................................... 4 5 ..................... 809004-005 .............................. Nut .......................................................................................................... 4 6 ..................... 809005-007 .............................. Washer ................................................................................................... 4 7 ..................... 809005-006 .............................. Washer ................................................................................................... 2 8 ..................... 809224-001 .............................. Push ........................................................................................................ 1 9 ..................... 809225 ..................................... Contact ................................................................................................... 1 10 .................... 809226 ..................................... Key switch .............................................................................................. 1 11 .................... 809224-003 .............................. Push ........................................................................................................ 1 12 .................... 809606 ..................................... Instrument board ..................................................................................... 1 805288 ..................................... Blind Plug ................................................................................................ 2 13 .................... 809224-002 .............................. Push ........................................................................................................ 1 14 .................... 809211-008 .............................. Screw ...................................................................................................... 3 15 .................... 809210-004 .............................. Washer ................................................................................................... 3 16 .................... 809664 ..................................... Joystick .................................................................................................. 2 17 .................... 809210-001 .............................. Washer ................................................................................................... 4 18 .................... 809646 ..................................... Washer ................................................................................................... 4 19 .................... 809647 ..................................... Screw ...................................................................................................... 4 20 .................... 809648 ..................................... Bolt (right) ............................................................................................... 1 809649 ..................................... Bolt (left) .................................................................................................. 1 21 .................... 809210-003 .............................. Spacer .................................................................................................... 4 22 .................... 809650 ..................................... Bracket (right) ......................................................................................... 1 809651 ..................................... Bracket (left) ........................................................................................... 1 23 .................... 809208-001 .............................. Nut .......................................................................................................... 4 24 .................... 809652 ..................................... Screw ...................................................................................................... 4 25 .................... 809217 ..................................... Bushing ................................................................................................... 2 26 .................... 809203-002 .............................. Circlip ...................................................................................................... 2 27 .................... 809216 ..................................... Lever ....................................................................................................... 2 28 .................... 809006-025 .............................. Screw ...................................................................................................... 2 29 .................... 809653 ..................................... Washer ................................................................................................... 4 30 .................... 809172-001 .............................. Washer ................................................................................................... 4 31 .................... 809006-027 .............................. Screw ...................................................................................................... 4 32 .................... 809228 ..................................... Bouton .................................................................................................... 2 33 .................... 809229 ..................................... Cover ...................................................................................................... 1 34 .................... 809230 ..................................... Grommet ................................................................................................. 2 OPTIONAL 35 .................... 809224-002 .............................. Push ........................................................................................................ 2 36 .................... 809224-003 .............................. Push ........................................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-4.9-3010

55

Page intentionally left blank

Printed in Germany

56M1.0-0000-00056

SECTION 6

Printed in Germany

57

STEERING MOTOR

M1754 MP-6.2-3010

58M1.0-0000-00058

MP-LP3010/3020-GB 02/05 • Printed in Germany

STEERING MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809155-001 .............................. Screw ...................................................................................................... 4 2 ..................... 809156 ..................................... Support ................................................................................................... 1 3 ..................... 809157 ..................................... Protection Guard ..................................................................................... 1 4 ..................... 809158 ..................................... Brush Holder ........................................................................................... 1 5 ..................... 809159-001 .............................. Nut .......................................................................................................... 4 6 ..................... 809160-001 .............................. Washer ................................................................................................... 4 7 ..................... 809155-002 .............................. Screw ...................................................................................................... 4 8 ..................... 809161 ..................................... Brush Kit ................................................................................................. 1 9 ..................... 809162 ..................................... Spring ..................................................................................................... 4 10 .................... 809163 ..................................... Support Assembly ................................................................................. 1 11 .................... 809164 ..................................... Terminal board ........................................................................................ 2 12 .................... 809165 ..................................... Housing ................................................................................................... 1 13 .................... 809166-001 .............................. Bearing Ball ............................................................................................. 1 14 .................... 809167 ..................................... Armature ................................................................................................. 1 15 .................... 809159-002 .............................. Nut .......................................................................................................... 2 16 .................... 809160-002 .............................. Washer ................................................................................................... 2 17 .................... 809168 ..................................... Screw ...................................................................................................... 2 18 .................... 809166-002 .............................. Bearing Ball ............................................................................................. 1 19 .................... 809169 ..................................... O-Ring .................................................................................................... 1 20 .................... 809170 ..................................... Flange ..................................................................................................... 1

809137 ..................................... Motor ....................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-6.2-3010

59

STEERING Part 1-2

M1752 MP-6.4-3010

60M1.0-0000-00060

MP-LP3010/3020-GB 02/05 • Printed in Germany

STEERING INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809006-025 .............................. Screw ...................................................................................................... 4 2 ..................... 809005-015 .............................. Washer ................................................................................................... 1 3 ..................... 809005-007 .............................. Washer ................................................................................................... 1 4 ..................... 809132 ..................................... Steering wheel ........................................................................................ 1 5 ..................... 809069-004 .............................. Circlip ...................................................................................................... 1 6 ..................... 809014-004 .............................. Bearing Ball ............................................................................................. 2 7 ..................... 809069-005 .............................. Circlip ...................................................................................................... 1 8 ..................... 809133 ..................................... Shaft ........................................................................................................ 1 9 ..................... 809134 ..................................... Woodruff Key .......................................................................................... 1 10 .................... 809006-026 .............................. Screw ...................................................................................................... 1 11 .................... 809135-001 .............................. Flange ..................................................................................................... 1 12 .................... 809006-010 .............................. Screw ...................................................................................................... 3 13 .................... 809005-002 .............................. Washer ................................................................................................... 3 14 .................... 809005-016 .............................. Washer ................................................................................................... 15 15 .................... 809003-007 .............................. Buffer ...................................................................................................... 4 16 .................... 809004-009 .............................. Nut .......................................................................................................... 8 17 .................... 809135-002 .............................. Flange ..................................................................................................... 1 18 .................... 809136 ..................................... Motor ....................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-6.4-3010

61

STEERING Part 2-2

M1753 MP-6.4-3010

62M1.0-0000-00062

MP-LP3010/3020-GB 02/05 • Printed in Germany

STEERING INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809137 ..................................... Motor ....................................................................................................... 1 2 ..................... 809006-013 .............................. Screw ...................................................................................................... 4 3 ..................... 809005-004 .............................. Washer ................................................................................................... 16 4 ..................... 809138-001 .............................. Woodruff Key .......................................................................................... 1 5 ..................... 809139 ..................................... Gear Box ................................................................................................ 1 6 ..................... 809004-004 .............................. Nut .......................................................................................................... 6 7 ..................... 809006-031 .............................. Screw ...................................................................................................... 5 8 ..................... 809138-002 .............................. Woodruff Key .......................................................................................... 1 9 ..................... 809141 ..................................... Support ................................................................................................... 1 10 .................... 809006-008 .............................. Screw ...................................................................................................... 4 11 .................... 809005-003 .............................. Washer ................................................................................................... 10 12 .................... 809142-001 .............................. Washer ................................................................................................... 4 13 .................... 809143 ..................................... Gear ........................................................................................................ 1 14 .................... 809142-002 .............................. Washer ................................................................................................... 1 15 .................... 809006-007 .............................. Screw ...................................................................................................... 1 16 .................... 809144 ..................................... Link Extended ......................................................................................... 1 17 .................... 809145 ..................................... Chain ....................................................................................................... 1 18 .................... 809006-028 .............................. Screw ...................................................................................................... 2 19 .................... 809005-002 .............................. Washer ................................................................................................... 2 20 .................... 809005-007 .............................. Washer ................................................................................................... 2 21 .................... 809004-009 .............................. Nut .......................................................................................................... 1 22 .................... 809005-016 .............................. Washer ................................................................................................... 1 23 .................... 809142-003 .............................. Washer ................................................................................................... 1 24 .................... 809146 ..................................... Support ................................................................................................... 1 25 .................... 809003-007 .............................. Buffer ...................................................................................................... 1 26 .................... 809006-029 .............................. Screw ...................................................................................................... 2 27 .................... 809005-008 .............................. Washer ................................................................................................... 2 28 .................... 809211-006 .............................. Screw ...................................................................................................... 1 29 .................... 809147 ..................................... Support ................................................................................................... 1 30 .................... 809148-001 .............................. Spacer .................................................................................................... 2 31 .................... 809149 ..................................... Support ................................................................................................... 1 32 .................... 809150-001 .............................. Cam ........................................................................................................ 1 33 .................... 809150-002 .............................. Cam ........................................................................................................ 1 34 .................... 809006-032 .............................. Screw ...................................................................................................... 1 35 .................... 809151 ..................................... Support ................................................................................................... 1 36 .................... 809006-004 .............................. Screw ...................................................................................................... 4 37 .................... 809152 ..................................... Gear ........................................................................................................ 1 38 .................... 809140 ..................................... Nut .......................................................................................................... 1 39 .................... 809153-001 .............................. Bearing Ball ............................................................................................. 1 40 .................... 809006-033 .............................. Screw ...................................................................................................... 6 41 .................... 809154-001 .............................. Flange ..................................................................................................... 1 42 .................... 809148-002 .............................. Spacer .................................................................................................... 2 43 .................... 809153-002 .............................. Bearing Ball ............................................................................................. 1 44 .................... 809138-003 .............................. Woodruff Key .......................................................................................... 1 45 .................... 809006-030 .............................. Screw ...................................................................................................... 4 46 .................... 809142-004 .............................. Washer ................................................................................................... 4 47 .................... 809154-002 .............................. Flange ..................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-6.4-3010

63

Page intentionally left blank

Printed in Germany

64M1.0-0000-00064

SECTION 7

Printed in Germany

65

FORK CARRIAGE

M1745 MP-7.7-3010

66M1.0-0000-00066

MP-LP3010/3020-GB 02/05 • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809076 ..................................... Forck Carriage ........................................................................................ 1 2 ..................... 809077-001 .............................. Fork (800 FEM) ....................................................................................... 2 3 ..................... 809077-002 .............................. Fork (800 x 680) ..................................................................................... 1 4 ..................... 809010-005 .............................. Roller ...................................................................................................... 4 5 ..................... 809069-002 .............................. Circlip ...................................................................................................... 4 6 ..................... 809013-004 .............................. Spacer .................................................................................................... 4 7 ..................... 809078 ..................................... Guide ...................................................................................................... 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-7.7-3010

67

YOKE

M1744 MP-7.11-3010

68M1.0-0000-00068

MP-LP3010/3020-GB 02/05 • Printed in Germany

YOKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 809071 ..................................... Yoke Bracket ........................................................................................... 1 2 ..................... 809006-007 .............................. Screw ...................................................................................................... 1 3 ..................... 809005-005 .............................. Washer ................................................................................................... 1 4 ..................... 809005-009 .............................. Washer ................................................................................................... 1 5 ..................... 809001010 ............................... Axel ......................................................................................................... 1 6 ..................... 809072 ..................................... Plate ........................................................................................................ 1 7 ..................... 809005-006 .............................. Washer ................................................................................................... 2 8 ..................... 809006-002 .............................. Screw ...................................................................................................... 2 9 ..................... 809073 ..................................... Chain Pulley ............................................................................................ 1 10 .................... 809014-002 .............................. Bearing Ball ............................................................................................. 2 11 .................... 809074 ..................................... Chain ....................................................................................................... 1 12 .................... 809001-011 .............................. Pin ........................................................................................................... 2 13 .................... 809075-001 .............................. Chain Anchor .......................................................................................... 1 14 .................... 809004-007 .............................. Nut .......................................................................................................... 2 15 .................... 809075-002 .............................. Chain Anchor .......................................................................................... 1 16 .................... 809005-011 .............................. Washer ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-7.11-3010

69

Page intentionally left blank

Printed in Germany

70M1.0-0000-00070

SECTION 8

Printed in Germany

71

LIFT CYLINDER

LP3010/1025mm

LP3010/1620mm

M1739 MP-8.4-3010

72M1.0-0000-00072

MP-LP3010/3020-GB 02/05 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Lift Height 1025mm 1 ..................... 809023-001 .............................. Wiper ....................................................................................................... 1 2 ..................... 809024-001 .............................. Seal ......................................................................................................... 1 3 ..................... 809025 ..................................... Cylinder Nut ............................................................................................ 1 4 ..................... 809026-001 .............................. O-Ring .................................................................................................... 1 5 ..................... 809027 ..................................... Piston Rod .............................................................................................. 1 6 ..................... 809026-002 .............................. O-Ring .................................................................................................... 1 7 ..................... 809028 ..................................... Piston ...................................................................................................... 1 8 ..................... 809029-001 .............................. Gasket .................................................................................................... 1 9 ..................... 809030 ..................................... Ring Retaining ........................................................................................ 1 10 .................... 809004-003 .............................. Nut .......................................................................................................... 2 11 .................... 809031 ..................................... Cylinder Tube .......................................................................................... 1 12 .................... 809006-008 .............................. Screw ...................................................................................................... 1 13 .................... 809005-003 .............................. Washer ................................................................................................... 1 14 .................... 809032 ..................................... Cylinder Assy ......................................................................................... 1 809033-001 .............................. Seal Kit (included 1, 2, 4, 6, 8) ................................................................ 1

Lift Height 1620mm 1 ..................... 809023-002 .............................. Wiper ....................................................................................................... 1 2 ..................... 809024-002 .............................. Seal ......................................................................................................... 1 3 ..................... 809034 ..................................... Cylinder Nut ............................................................................................ 1 4 ..................... 809035 ..................................... Guide Ring .............................................................................................. 1 5 ..................... 809026-001 .............................. O-Ring .................................................................................................... 1 6 ..................... 809036 ..................................... Piston Rod .............................................................................................. 1 7 ..................... 809026-003 .............................. O-Ring .................................................................................................... 1 8 ..................... 809037 ..................................... Piston ...................................................................................................... 1 9 ..................... 809029-002 .............................. Gasket .................................................................................................... 1 10 .................... 809030 ..................................... Ring Retaining ........................................................................................ 1 11 .................... 809004-003 .............................. Nut .......................................................................................................... 2 12 .................... 809038 ..................................... Cylinder Tube .......................................................................................... 1 13 .................... 809006-008 .............................. Screw ...................................................................................................... 1 14 .................... 809005-003 .............................. Washer ................................................................................................... 1 15 .................... 809039 ..................................... Cylinder Assy ......................................................................................... 2 809033-002 .............................. Seal Kit (included 1, 2, 4, 5, 7, 9) ............................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-8.4-3010

73

LIFT CYLINDER

M1740 MP-8.4-3010

74M1.0-0000-00074

MP-LP3010/3020-GB 02/05 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 809044 ..................................... Cylinder Assembly .................................................................................. 1 1 ........................... 809023-001 .............................. Wiper ................................................................................................. 1 2 ........................... 809024-001 .............................. Seal ................................................................................................... 1 3 ........................... 809040 ..................................... Cylinder Nut ...................................................................................... 1 4 ........................... 809026-004 .............................. O-Ring ............................................................................................... 1 5 ........................... 809041 ..................................... Piston Rod ......................................................................................... 1 6 ........................... 809026-001 .............................. O-Ring ............................................................................................... 1 7 ........................... 809042 ..................................... Piston ................................................................................................ 1 8 ........................... 809029-003 .............................. Gasket .............................................................................................. 1 9 ........................... 809030 ..................................... Ring Retaining ................................................................................... 1 10 .......................... 809004-003 .............................. Nut ..................................................................................................... 2 11 .......................... 809006-005 .............................. Screw ................................................................................................ 2 12 .......................... 809005-005 .............................. Washer .............................................................................................. 2 13 .......................... 809043 ..................................... Cylinder Tube ..................................................................................... 1

809033-003 .............................. Seal Kit (included 1, 2, 4, 6, 8) ........................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-8.4-3010

75

Page intentionally left blank

Printed in Germany

76M1.0-0000-00076

SECTION 9

Printed in Germany

77

PLATFORM Part 1-3

LP3020/1845mm

LP3010/1025mm MP-3010-004 MP-9.0-3010

78M1.0-0000-00078

MP-LP3010/3020-GB 02/05 • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1025mm 1 ..................... 809045 ..................................... Cover ...................................................................................................... 1 2 ..................... 809046 ..................................... Plug ......................................................................................................... 5 3 ..................... 809047 ..................................... Platform ................................................................................................... 1 4 ..................... 809008-002 .............................. Handle .................................................................................................... 2 5 ..................... 809004-004 .............................. Nut .......................................................................................................... 2 6 ..................... 809003-004 .............................. Buffer ...................................................................................................... 2 7 ..................... 809010-003 .............................. Roller ...................................................................................................... 4 8 ..................... 809641 ..................................... Roller ...................................................................................................... 4 9 ..................... 809013-002 .............................. Spacer .................................................................................................... 4 10 .................... 809005-005 .............................. Washer ................................................................................................... 8 11 .................... 809006-009 .............................. Screw ...................................................................................................... 8 12 .................... 809048 ..................................... Rubber Mat ............................................................................................. 1 13 .................... 809270 ..................................... Cover ...................................................................................................... 1 14 .................... 809232-004 .............................. Washer ................................................................................................... 2 15 .................... 809172-001 .............................. Washer ................................................................................................... 2 16 .................... 809006-027 .............................. Screw ...................................................................................................... 2

LP 3020 Lift Height 1845mm 1 ..................... 809045 ..................................... Cover ...................................................................................................... 1 2 ..................... 809046 ..................................... Plug ......................................................................................................... 13 3 ..................... 809271 ..................................... Platform ................................................................................................... 1 4 ..................... 809008-002 .............................. Handle .................................................................................................... 2 5 ..................... 809004-004 .............................. Nut .......................................................................................................... 2 6 ..................... 809003-004 .............................. Buffer ...................................................................................................... 2 7 ..................... 809010-003 .............................. Roller ...................................................................................................... 4 8 ..................... 809641 ..................................... Roller ...................................................................................................... 4 9 ..................... 809013-002 .............................. Spacer .................................................................................................... 4 10 .................... 809005-005 .............................. Washer ................................................................................................... 8 11 .................... 809006-009 .............................. Screw ...................................................................................................... 8 12 .................... 809049 ..................................... Rubber Mat ............................................................................................. 1 13 .................... 809006-010 .............................. Screw ...................................................................................................... 4 14 .................... 809005-006 .............................. Washer ................................................................................................... 4 15 .................... 809050 ..................................... Cover ...................................................................................................... 1 16 .................... 809006-011 .............................. Screw ...................................................................................................... 2 17 .................... 809005-003 .............................. Washer ................................................................................................... 2 18 .................... 809642 ..................................... Shield ...................................................................................................... 1 19 .................... 809051 ..................................... Shield ...................................................................................................... 1 20 .................... 809643 ..................................... Screw ...................................................................................................... 11 21 .................... 809644 ..................................... Shield ...................................................................................................... 1 22 .................... 809270 ..................................... Shield ...................................................................................................... 1 23 .................... 809232-004 .............................. Washer ................................................................................................... 2 24 .................... 809172-001 .............................. Washer ................................................................................................... 2 25 .................... 809006-027 .............................. Screw ...................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-9.0-3010

79

PLATFORM Part 2-3

M1742 MP-9.0-3010

80M1.0-0000-00080

MP-LP3010/3020-GB 02/05 • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3010 Lift Height 1620mm 1 ..................... 809006-012 .............................. Screw ...................................................................................................... 10 2 ..................... 809005-006 .............................. Washer ................................................................................................... 16 3 ..................... 809005-007 .............................. Washer ................................................................................................... 12 4 ..................... 809053 ..................................... Cover ...................................................................................................... 1 5 ..................... 809004-005 .............................. Nut .......................................................................................................... 8 6 ..................... 809003-001 .............................. Buffer ...................................................................................................... 12 7 ..................... 809004-004 .............................. Nut .......................................................................................................... 12 8 ..................... 809006-013 .............................. Screw ...................................................................................................... 4 9 ..................... 809006-007 .............................. Screw ...................................................................................................... 8 10 .................... 809005-005 .............................. Washer ................................................................................................... 19 11 .................... 809054 ..................................... Bushing ................................................................................................... 16 12 .................... 809001-004 .............................. Pin ........................................................................................................... 8 13 .................... 809055-001 .............................. Lever ....................................................................................................... 2 14 .................... 809001-005 .............................. Pin ........................................................................................................... 4 15 .................... 809008-002 .............................. Handle .................................................................................................... 6 16 .................... 809005-008 .............................. Washer ................................................................................................... 4 17 .................... 809002-001 .............................. Gas Strut ................................................................................................ 4 18 .................... 809001-001 .............................. Pin ........................................................................................................... 4 19 .................... 809055-002 .............................. Lever ....................................................................................................... 2 20 .................... 809056 ..................................... Bar .......................................................................................................... 4 21 .................... 809055-003 .............................. Lever ....................................................................................................... 4 22 .................... 809057 ..................................... Plate ........................................................................................................ 1 23 .................... 809006-005 .............................. Screw ...................................................................................................... 3 24 .................... 809010-003 .............................. Roller ...................................................................................................... 4 25 .................... 809010-004 .............................. Roller ...................................................................................................... 4 26 .................... 809013-002 .............................. Spacer .................................................................................................... 4 27 .................... 809006-009 .............................. Screw ...................................................................................................... 8 28 .................... 809058 ..................................... Rubber Mat ............................................................................................. 1 29 .................... 809005-004 .............................. Washer ................................................................................................... 10 30 .................... 809006-014 .............................. Screw ...................................................................................................... 10 31 .................... 809005-001 .............................. Washer ................................................................................................... 10 32 .................... 809006-015 .............................. Screw ...................................................................................................... 4 33 .................... 809003-004 .............................. Buffer ...................................................................................................... 2 34 .................... 809059 ..................................... Shield ...................................................................................................... 1 35 .................... 809060-001 .............................. Spring ..................................................................................................... 1 36 .................... 809055-004 .............................. Lever ....................................................................................................... 1 37 .................... 809001-006 .............................. Pin ........................................................................................................... 1 38 .................... 809607 ..................................... Pin ........................................................................................................... 1 39 .................... 809059 ..................................... Shield ...................................................................................................... 1 40 .................... 809061 ..................................... Shield ...................................................................................................... 1 41 .................... 809062 ..................................... Plate ........................................................................................................ 2 42 .................... 809063 ..................................... Plate ........................................................................................................ 2 43 .................... 809006-002 .............................. Screw ...................................................................................................... 8 44 .................... 809006-010 .............................. Screw ...................................................................................................... 4 45 .................... 809064 ..................................... Plate ........................................................................................................ 2 46 .................... 809608 ..................................... Lever ....................................................................................................... 2 47 .................... 809013-003 .............................. Spacer .................................................................................................... 2 48 .................... 809005-006 .............................. Lever ....................................................................................................... 2 49 .................... 809001-008 .............................. Bolt .......................................................................................................... 4 50 .................... 809067 ..................................... Platform ................................................................................................... 1 51 .................... 809609 ..................................... Support ................................................................................................... 1 Option 52 .................... 809068 ..................................... Guard Roof ............................................................................................. 1 53 .................... 809005-009 .............................. Washer ................................................................................................... 12 54 .................... 809060-002 .............................. Spring ..................................................................................................... 5 55 .................... 809005-010 .............................. Washer ................................................................................................... 8 56 .................... 809004-006 .............................. Nut .......................................................................................................... 4 57 .................... 809001-009 .............................. Pin ........................................................................................................... 1 58 .................... 809069-001 .............................. Circlip ...................................................................................................... 1 Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-9.0-3010

81

PLATFORM Part 3-3

MP-3010-005 MP-9.0-3010

82M1.0-0000-00082

MP-LP3010/3020-GB 02/05 • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

LP 3020 Lift Height 2440mm 1 ..................... 809006-012 .............................. Screw ...................................................................................................... 8 2 ..................... 809005-006 .............................. Washer ................................................................................................... 14 3 ..................... 809005-007 .............................. Washer ................................................................................................... 12 4 ..................... 809053 ..................................... Cover ...................................................................................................... 1 5 ..................... 809004-005 .............................. Nut .......................................................................................................... 6 6 ..................... 809003-001 .............................. Buffer ...................................................................................................... 12 7 ..................... 809004-004 .............................. Nut .......................................................................................................... 16 8 ..................... 809006-013 .............................. Screw ...................................................................................................... 4 9 ..................... 809006-007 .............................. Screw ...................................................................................................... 8 10 .................... 809005-005 .............................. Washer ................................................................................................... 19 11 .................... 809054 ..................................... Bushing ................................................................................................... 16 12 .................... 809001-004 .............................. Pin ........................................................................................................... 4 13 .................... 809055-001 .............................. Lever ....................................................................................................... 2 14 .................... 809001-005 .............................. Pin ........................................................................................................... 4 15 .................... 809008-002 .............................. Handle .................................................................................................... 6 16 .................... 809005-008 .............................. Washer ................................................................................................... 4 17 .................... 809002-001 .............................. Gas Strut ................................................................................................ 4 18 .................... 809001-001 .............................. Pin ........................................................................................................... 4 19 .................... 809055-002 .............................. Lever ....................................................................................................... 2 20 .................... 809056 ..................................... Bar .......................................................................................................... 2 21 .................... 809055-003 .............................. Lever ....................................................................................................... 2 22 .................... 809057 ..................................... Plate ........................................................................................................ 1 23 .................... 809006-005 .............................. Screw ...................................................................................................... 3 24 .................... 809010-003 .............................. Roller ...................................................................................................... 4 25 .................... 809641 ..................................... Roller ...................................................................................................... 4 26 .................... 809013-002 .............................. Spacer .................................................................................................... 4 27 .................... 809006-009 .............................. Screw ...................................................................................................... 8 28 .................... 809049 ..................................... Rubber Mat ............................................................................................. 1 29 .................... 809050 ..................................... Shield ...................................................................................................... 1 30 .................... 809006-010 .............................. Screw ...................................................................................................... 8 31 .................... 809003-004 .............................. Buffer ...................................................................................................... 2 32 .................... 809006-011 .............................. Screw ...................................................................................................... 2 33 .................... 809005-003 .............................. Washer ................................................................................................... 2 34 .................... 809070 ..................................... Platform ................................................................................................... 1 35 .................... 809642 ..................................... Shield ...................................................................................................... 1 36 .................... 809051 ..................................... Shield ...................................................................................................... 1 37 .................... 809643 ..................................... Screw ...................................................................................................... 11 38 .................... 809644 ..................................... Shield ...................................................................................................... 1 39 .................... 809064 ..................................... Plate ........................................................................................................ 2 Option 40 .................... 809068 ..................................... Guard Roof ............................................................................................. 1 41 .................... 809005-009 .............................. Washer ................................................................................................... 12 42 .................... 809060-002 .............................. Spring ..................................................................................................... 5 43 .................... 809005-010 .............................. Washer ................................................................................................... 8 44 .................... 809004-006 .............................. Nut .......................................................................................................... 4 45 .................... 809001-009 .............................. Pin ........................................................................................................... 1 46 .................... 809069-001 .............................. Circlip ...................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-LP3010/3020-GB 02/05 • Printed in Germany

MP-9.0-3010

83

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Printed in Germany

84M1.0-0000-00084

CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Telephone +49 (0)89 93 00 2 - 0 Telefax +49 (0)89 93 00 2 -175 or -133

Printed in Germany • Revision Level A Order Number: 812715-006 812715_C2.pmd

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02.02.2005, 08:57