Crown Forklift FC4000 Series Parts Manual 812672-006 by www.heydownloads.com

Parts Manual

FC4000 Series 812672_U1.p65

02.09.02, 16:39

TABLE OF CONTENT

Printed in Germany

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Printed in Germany

M1.0-0000-0002 M1.0-0000-0002 2

TABLE OF CONTENT Table of Content ITD – INTRODUCTION

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General .................................................................................. 7 Model - Number ..................................................................... 8

SECTION 1 – COVERS

PAGE

Covers ................................................................................... 14,16,18,20,22 Seat & Pan ............................................................................ 24 Seat (Static) ........................................................................... 26 Seat (Suspension) ................................................................. 28

SECTION 2 – HYDRAULIC PARTS

PAGE

Tube/Hose Layout .................................................................. 32,34.36,38,40,42 Control Valve Linkage ............................................................. 44,46,48 Control Lever ......................................................................... 50 Hydraulic TL & TT Mast ......................................................... 52 Hydraulic Accessories TL Mast .............................................. 54 Hydraulic Accessories TT Mast ............................................. 56 Valve Bloc ............................................................................. 58,60 Tilt Manifold ........................................................................... 62 Park Brake Release Manifold ................................................. 64 Lowering Flow Control Manifold .............................................. 66 Accessory Manifold ............................................................... 68 Pump ..................................................................................... 72 Pump Motor ........................................................................... 74

SECTION 3 – DRIVE UNIT

PAGE

Gear Box ............................................................................... 78 Drive Motor ............................................................................ 82 Drive Tire ............................................................................... 84

SECTION 4 – ELEKTICAL

PAGE

Socket - Housing ................................................................... 90 Electrical Components ........................................................... 94 Contactor Panel ..................................................................... 96,100,104 Panel...................................................................................... 108,110 Distribution Panel ................................................................... 112 Fuse Box ............................................................................... 114 Contactor (Forward & Reverse) .............................................. 116 ........................................................... Rev. 4 09/95 Contactor ("EE") .................................................................... 118 ........................................................... Rev. 2 11/01 Contactor ("EE") .................................................................... 120 ........................................................... Rev. 3 11/01 Contactor (Steering) ............................................................... 122 ........................................................... Rev. 2 12/93 Contactor ("EE") .................................................................... 124 ........................................................... Rev. 3 11/01 Contactor (Pump) ................................................................... 126 Tilt Limit Switch ..................................................................... 128 Mast Wiring (TL & TT) ............................................................ 130,132 Directional Control .................................................................. 134 ........................................................... Rev. 1 09/01 Foot Operated Directional Control .......................................... 136 Accelerator ............................................................................ 138 Diagnostic Switch .................................................................. 140 Park Brake Switch ................................................................. 142 Working Light ......................................................................... 144 ........................................................... Rev. 1 03/02

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

M/P-IDX-2040 M1.0-0000-0003 33

TABLE OF CONTENT Working Light ......................................................................... 146 Working Light - TT Mast ......................................................... 148 Light Rear .............................................................................. 150,152

SECTION 5 – BRAKE

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Foorbrake ............................................................................... 156 Drive Brake ............................................................................ 158 Park - Brake ........................................................................... 160 Brake Cylinder ....................................................................... 162

SECTION 6 – STEERING

PAGE

Pump - Steering & Drive Brake .............................................. 166 Pump Motor (Steering) ........................................................... 168 ........................................................... Rev. 2 10/00 Steer Wheel ........................................................................... 170 Steer Axle .............................................................................. 172 Steer Cylinder ........................................................................ 174 ........................................................... Rev. 2 05/96 Steering Column .................................................................... 176,178,180

SECTION 7 – MAST/LIFT STRUCTURE

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TL Mast ................................................................................. 184 TL Mast Accessories ............................................................. 186 Lift Chain TL Mast .................................................................. 188 TT Mast ................................................................................. 190 TT Mast Accessories ............................................................. 194 Lift Chain TT Mast ................................................................. 196 Fork Carriage ......................................................................... 198,200 Sideshift ................................................................................ 202 Fork ....................................................................................... 204 Load Backrest ........................................................................ 208 Yoke ....................................................................................... 210

SECTION 8 – CYLINDER

PAGE

Lift Cylinder ............................................................................ 214 Free Lift Cylinder .................................................................... 216 Tilt Cylinder ............................................................................ 218 Sideshift Cylinder ................................................................... 220

SECTION 10 – LABELS & DECALS

PAGE

Labels & Decals ..................................................................... 224,226,228 This Manual contains 230 Pages

M/P-IDX-2040

4 4M1.0-0000-0004

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

INTRODUCTION

Printed in Germany

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Printed in Germany

M1.0-0000-0006 M1.0-0000-0006 6

INTRODUCTION General Maintenance and Repair Only qualified and Crown authorised personnel may carry out work on the truck. Otherwise warranty will be void.

Ordering Spare Parts Spare parts can be ordered by quoting: ●

The truck model number

●

The truck serial number

●

The truck specification number

Battery Weight Lbs. Max. Max. A. H. Cap.

D.C. V oltage Min.

HR. Rate

Batt. Type

Truck Wt. Less Batt. Max. Grade With 12 In. Max. Fork Height

Load Tire Tread Width 180° Traverse Sideshift

This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably.

Model Number

Fork Length

Serial Number

Max. Tilt Back

Truck Data Number

Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:

This truck as released from the factory conforms to the mandatory requirements of the ANSI B56.1 Standard. Crown Equipment Corp. New Bremen, OH 45869

CL B

TRUCK DATA PLATE 6312

CROWN Gabelstapler GmbH Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-ITD-2040

M1.0-0000-0007 77

INTRODUCTION Model-Number

MODEL NUMBER EXAMPLE Series Update Significant change(s) to the product that would not merit a new series number (generation). Image Generator FC - Four Wheel Sitdown Rider Counterbalanced

* Capacity 40 = 1815 kg. (4000 lb.) 50 = 2270 kg. (5000 lb.) 55 = 2495 kg. (5500 lb.) 60 = 2720 kg. (6000 lb.)

FC4010-40 Series Major technical and design changes making the product a new and improved generation.

Relative Size or Performance 10 = 685 mm (27 in.) Battery Compartment 20 = 840 mm (33 in.) Battery Compartment 40 = 915 mm (36 in.) Battery Compartment

The example of the model number shown above (FC4010-40) is a FC4000 series. It has a 685 mm (27 in.) battery compartment and 1815 kg. (4000 lb.) capacity. * Actual rated capacity may vary, depending on special equipment or modifications. Consult capacity plate located on the overhead guard.

MP-ITD-2040

8 8M1.0-0000-0008

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

INTRODUCTION The truck data number provides you and your Crown dealer with a wealth of information to insure the selection of proper parts for your Crown truck. You may simply provide this number to your Crown dealer, or use the following breakdown if selecting your own part numbers or service information from this manual.

Sideshifter -- = No Attachment SS = Sideshifter PP = Push/Pull CC = Carton Clamp FP = Fork Positioner PR = Paper Roll Clamp

Tires S = Standard Smooth O = Optional

Voltage 36 = 36 Volt 48 = 48 Volt -- = Mast Only Display S = Standard Display E = Enhanced Display Parking Brake S = Standard Parking Brake A = Automatic Parking Brake

Battery Compartment Size 27 = 685 mm (27 in.) 33 = 840 mm (33 in.) 36 = 915 mm (36 in.)

Fans - = No Operator/Electronic Comp. Fan 1 = Operator Fan 2 = Electronic Compartment Fan 3 = Operator Fan & Electronic Comp. Fan

Mast Type TL = Telescopic Limited Free Lift TT = Telescopic Triple Stage QD = Quad -- = No Mast

-TT18833FSSSS1362E-A1

Standard / Custom / Special – = Standard C = Custom S = Special Lift Height 118 = 118 in. (2995 mm) 126 = 126 in. (3200 mm) 130 = 130 in. (3300 mm) 138 = 138 in. (3505 mm) 142 = 142 in. (3605 mm) 150 = 150 in. (3810 mm) 180 = 180 in. (4570 mm) 188 = 188 in. (4775 mm) 198 = 198 in. (5030 mm) 206 = 206 in. (5230 mm) 208 = 208 in. (5285 mm) 216 = 216 in. (5485 mm)

223 = 223 in. (5665 mm) 231 = 231 in. (5865 mm) 238 = 238 in. (6045 mm) 240 = 240 in. (6095 mm) 246 = 246 in. (6250 mm) 250 = 250 in. (6350 mm) 258 = 258 in. (6555 mm) 276 = 276 in. (7010 mm) 291 = 291 in. (7390 mm) Custom = Pulls Custom Hgt. SPC = Special Lift Height

Freezer Conditioning - = No Freezer/No Corrosion Conditioning F = Freezer Conditioning C = Corrosion Conditioning

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

Foot Operated Directional Control - = No Foot Operated Directional Control 1 = Foot Operated Directional Control Alarm/Light Options – = No Alarms/Lights 1 = Strobe Light 2 = Travel Alarm 3 = Front Worklights 4 = Travel Alarm & Strobe Light 5 = Front Worklights & Strobe Light 6 = Travel Alarm, Worklights & Strobe Light 7 = Travel Alarm & Worklights

Lift System 1 = SCR 2 = Contactor Hydraulic Accessory - = None S = Single Function D = Double Function

MP-ITD-2040

M1.0-0000-0009 99

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Printed in Germany

PARTS

Printed in Germany

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Printed in Germany

12M1.0-0000-00012

SECTION 1

Printed in Germany

COVERS

MP-2040-001 MP-1.1-2040

14M1.0-0000-00014

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 126905-001 ............................ Power Unit Frame (685mm Battery Compartment) ............................... 1 126905-002 ............................ Power Unit Frame (840mm Battery Compartment) ............................... 1 126905-003 ............................ Power Unit Frame (915mm Battery Compartment) ............................... 1 2 ..................... 129297 .................................... Plug ........................................................................................................ 3 3 ..................... 127017 .................................... Door ........................................................................................................ 1 129691 .................................... Door with Fan ......................................................................................... 1 060115-002 ............................ Screw ...................................................................................................... 2 4 ........................................................................ Counterweight (see Table) .................................................................... 1 111594 .................................... Foam Tape ............................................................................................. AR 060099-003 ............................ Screw ...................................................................................................... 4 060030-066 ............................ Flatwasher ............................................................................................. 4 5 ........................................................................ Auxiliary Counter Weight (see Table) ................................................... 1 Screw (see Table) .................................................................................. 2 060059-017 ............................ Nut .......................................................................................................... 2 6 ........................................................................ Auxiliary Counter Weight (see Table) ................................................... 1 Screw (see Table) .................................................................................. 2 060059-017 ............................ Nut .......................................................................................................... 2 7 ..................... 126260 .................................... Front Cover ............................................................................................. 1 060102-004 ............................ Nut .......................................................................................................... 2 060063-015 ............................ Screw ...................................................................................................... 2 126297 .................................... Plug ........................................................................................................ AR 8 ..................... 126261 .................................... Rear Cover ............................................................................................. 1 060032-063 ............................ Screw ...................................................................................................... 2 9 ..................... 128583 .................................... Hook ....................................................................................................... 1 060032-063 ............................ Screw ...................................................................................................... 2 10 ................... 128159 .................................... Front Floor Cover ................................................................................... 1 11 ................... 128160 .................................... Rear Floor Cover ................................................................................... 1 12 ................... 128173 .................................... Floor Bracket .......................................................................................... 1 050025-010 ............................ Screw ...................................................................................................... 2 050068-004 ............................ Nut .......................................................................................................... 2 13 ................... 128289 .................................... Floor Mat ................................................................................................ 1 14 ................... 128246 .................................... Mat .......................................................................................................... 1 15 ................... 128604 .................................... Mat .......................................................................................................... 2 16 ................... 128248 .................................... Mat .......................................................................................................... 1 060102-004 ............................ Nut .......................................................................................................... 2 060063-016 ............................ Screw ...................................................................................................... 2 17 ................... 128588 .................................... Mat .......................................................................................................... 1 060102-004 ............................ Nut .......................................................................................................... 2 060063-016 ............................ Screw ...................................................................................................... 2 18 ................... 128245 .................................... Lift Motor Cover (without Battery Rollers) ............................................. 1 128249 .................................... Lift Motor Cover (with Battery Rollers) .................................................. 1 Not illustrated 127774 .................................... Towpin .................................................................................................... 1

Model Numbers

Position 4

Position 5 and Position 6 Auxiliary Counterweight

Screw

4020-50, 4020-60, 4020-2.5, 4020-3.0

Contact Factory

060099-004

4010-40, 4010-50, 4040-50, 4020-55, 4010-2.0, 4010-2.5, 4040-2.5

Contact Factory

060099-005

4010-40, 4020-40 ,4020-50, 4040-50, 4010-2.0, 4020-2.0, 4020-2.5, 4040-2.5

126886

4010-50, 4020-55 ,4020-60, 4040-55, 4040-60, 4010-2.5, 4020-3.0, 4040-3.0

126887

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

Tab001gb

MP-1.1-2040

COVERS

MP-2040-003 MP-1.1-2040

16M1.0-0000-00016

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 124029 .................................... Top Cover ............................................................................................... 1 2 ..................... 124030 .................................... Cover ...................................................................................................... 1 3 ..................... 124269 .................................... Stand-Off ................................................................................................ 2 4 ..................... 124031 .................................... Cover ...................................................................................................... 1 5 ..................... 050005-057 ............................ Screw ...................................................................................................... 9 6 ..................... 124034 .................................... Console Cover ....................................................................................... 1 124503 .................................... Switch Blank (Trucks without Console Switches) ................................. 3 7 ..................... 124033 .................................... Front Cover ............................................................................................. 1 8 ..................... 124036-001 ............................ Rear Cover ............................................................................................. 1 9 ..................... 050067-012 ............................ Screw ...................................................................................................... 11 060102-002 ............................ Nut .......................................................................................................... 2 10 ................... 060075-008 ............................ Screw ...................................................................................................... 2 11 ................... 124812 .................................... Cover Plate ............................................................................................ 1 060062-004 ............................ Screw ...................................................................................................... 2 12 ................... 124713 .................................... Label ...................................................................................................... 1 13 ................... 124819 .................................... Dash Display Contactor Lift ................................................................... 1 128507 .................................... Enhanced Dash Display ........................................................................ 1 129042 .................................... Dash Display SCR Lift (Not Shown) .................................................... 1 061002-002 ............................ Harness Clamp ...................................................................................... 1 050004-012 ............................ Screw ...................................................................................................... 1 050008-001 ............................ Nut .......................................................................................................... 1 14 ................... 124340 .................................... Bracket R.H. ........................................................................................... 1 050025-008 ............................ Carriage Bolt .......................................................................................... 2 060059-001 ............................ Nut .......................................................................................................... 2 15 ................... 124339 .................................... Bracket L.H. ............................................................................................ 1 050025-008 ............................ Carriage Bolt .......................................................................................... 2 060059-001 ............................ Nut .......................................................................................................... 2 16 ................... 124345 .................................... Extension ............................................................................................... 1 17 ................... 050067-044 ............................ Screw ...................................................................................................... 4 060059-010 ............................ Nut .......................................................................................................... 4 18 ................... 124993 .................................... Bumper ................................................................................................... 2 19 ................... 124531 .................................... Grommet Æ 25 mm ................................................................................ 1 20 ................... 124532 .................................... Grommet Æ 19 mm ................................................................................ 1 21 ................... 060115-003 ............................ Screw ...................................................................................................... 4 22 ...................................................................... Overhead Guard (see Table) ................................................................. 1 23 ................... 124530 .................................... Plug ........................................................................................................ 2 24 ................... 062595-002 ............................ Switch LGS1 .......................................................................................... 1 129925-001 ............................ Label ...................................................................................................... 1 25 ................... 062595-002 ............................ Switch LGS2 .......................................................................................... 1 129925-002 ............................ Label ...................................................................................................... 1 26 ................... 062595-001 ............................ Switch FNS ............................................................................................. 1 129925-003 ............................ Label ...................................................................................................... 1 27 ................... 129549 .................................... Guard ...................................................................................................... 1 050006-024 ............................ Screw ...................................................................................................... 2 28 ................... 128229 .................................... Alarm Brake ALM1 ................................................................................. 1 29 ................... 127103 .................................... Bracket ................................................................................................... 1 050067-012 ............................ Screw ...................................................................................................... 2 050008-015 ............................ Nut .......................................................................................................... 2 30 ................... 062783-001 ............................ Thermostat Assembly (THS1 includes Thermostat,Leads&Terminals) 1 062524 .................................... Thermostat THS1 .............................................................................. 1 050004-025 ............................. Screw ................................................................................................ 2 050008-004 ............................. Nut .................................................................................................... 2 31 ................... 127417 .................................... Bracket ................................................................................................... 1 050004-013 ............................ Screw ...................................................................................................... 2 050008-001 ............................ Nut .......................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-1.1-2040

COVERS

MP-2040-003 MP-1.1-2040

18M1.0-0000-00018

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Battery Compar tment Size

Height

Overhead Guard

Position 22

685 mm

2120 mm

Standard

127011-001

685 mm

2185 mm

Standard

127011-002

685 mm

2250 mm

Standard

127011-003

840 mm

2120 mm

Standard

126635-001

840 mm

2185 mm

Standard

126635-002

840 mm

2250 mm

Standard

126635-003

915 mm

2120 mm

Standard

127012-001

915 mm

2185 mm

Standard

127012-002

915 mm

2250 mm

Standard

127012-003

685 mm

2185 mm

Drive - Thru

128650-001

840 mm

2185 mm

Drive - Thru

128650-002

915 mm

2185 mm

Drive - Thru

128650-003 Tab002gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-1.1-2040

COVERS

MP-2040-004 MP-1.1-2040

20M1.0-0000-00020

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 127571 .................................... Disconnect Handle (Shown) ................................................................. 1 129353 .................................... Disconnect Handle International .......................................................... 1 050005-059 ............................ Screw ...................................................................................................... 3 061004-026 ............................ Thread Locking Adhesive ..................................................................... 1 2 ........................................................................ Label See Section 10.9 ......................................................................... 1 3 ..................... 078723-001 ............................ Connector Gray ...................................................................................... 1 078723-003 ............................ Connector Red ....................................................................................... 1 078723-006 ............................ Connector Blue ...................................................................................... 1 078723-009 ............................ Connector Yellow ................................................................................... 1 108801-001 ............................ Connector Gray International ................................................................ 1 108801-003 ............................ Connector Red International ................................................................. 1 108801-006 ............................ Connector Blue International ................................................................ 1 108801-008 ............................ Connector Yellow International ............................................................. 1 108802-001 ............................ Contact Connector ................................................................................. 2 050007-014 ............................ Screw ...................................................................................................... 2 050008-015 ............................ Nut .......................................................................................................... 2 4 ..................... 129176-001 ............................ Roller Assembly Includes Shaft, Roller & Bearings 685 mm ............... 2 Battery Compartment 129176-001 ............................ Roller Assembly Includes Shaft, Roller & Bearings 840 & 915 mm .... 4 Battery Compartment 121619-001 ............................. Shaft Qty. for 1 Battery Roller ........................................................... 1 129177-001 ............................. Roller Qty. for 1 Battery Roller ......................................................... 1 065081-018 ............................. Bearing Qty. for 1 Battery Roller ...................................................... 2 129176-003 ............................ Roller Assembly Includes Shaft, Roller & Bearings 685 mm ............... 3 Battery Compartment 129176-003 ............................ Roller Assembly Includes Shaft, Roller & Bearings 840 & 915 mm .... 1 Battery Compartment 121619-007 ............................. Shaft Qty. for 1 Battery Roller ........................................................... 1 129177-003 ............................. Roller Qty. for 1 Battery Roller ......................................................... 1 065081-018 ............................. Bearing Qty. for 1 Battery Roller ...................................................... 2 5 ..................... 128249 .................................... Motor Cover Plate .................................................................................. 1 6 ..................... 127052-001 ............................ R.H. Cover 685 mm Battery Compartment ............................................ 1 127052-002 ............................ R.H. Cover 840 mm Battery Compartment ............................................ 1 127052-003 ............................ R.H. Cover 915 mm Battery Compartment ............................................ 1 7 ..................... 128472-001 ............................ R.H. Retainer 685 mm Battery Compartment ....................................... 1 128472-002 ............................ R.H. Retainer 840 mm Battery Compartment ....................................... 1 128472-003 ............................ R.H. Retainer 915 mm Battery Compartment ....................................... 1 8 ..................... 060063-022 ............................ Screw ...................................................................................................... 4 9 ..................... 050006-050 ............................ Screw ...................................................................................................... 2 050009-026 ............................ Flatwasher ............................................................................................. 2 050068-004 ............................ Nut .......................................................................................................... 2 10 ................... 050025-010 ............................ Carriage Bolt .......................................................................................... 4 128511 .................................... Bushing .................................................................................................. 4 050009-025 ............................ Flatwasher ............................................................................................. 4 050068-004 ............................ Nut .......................................................................................................... 4 11 ................... 128178 .................................... R.H. Hook ............................................................................................... 1 050025-010 ............................ Carriage Bolt .......................................................................................... 2 050068-004 ............................ Nut .......................................................................................................... 2 12 ................... 127044-001 ............................ L.H. Cover 685 mm Battery Compartment ............................................ 1 127044-002 ............................ L.H. Cover 840 mm Battery Compartment ............................................ 1 127044-003 ............................ L.H. Cover 915 mm Battery Compartment ............................................ 1 13 ................... 128475-001 ............................ L.H. Lower Strip 685 mm Battery Compartment ................................... 1 128475-002 ............................ L.H. Lower Strip 840 mm Battery Compartment ................................... 1 128475-003 ............................ L.H. Lower Strip 915 mm Battery Compartment ................................... 1 14 ................... 128180 .................................... L.H. Hook ................................................................................................ 1 050025-010 ............................ Carriage Bolt .......................................................................................... 2 050068-004 ............................ Nut .......................................................................................................... 2 15 ................... 060075-005 ............................ Screw ...................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-1.1-2040

COVERS

MP-2040-004 MP-1.1-2040

22M1.0-0000-00022

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

16 ................... 128613 .................................... Battery Adjustment Screw ..................................................................... 1 060063-011 ............................ Screw ...................................................................................................... 1 060059-001 ............................ Nut .......................................................................................................... 1 119218 .................................... Block ....................................................................................................... 1 17 ................... 128642 .................................... Battery Adjustment Plate ....................................................................... 1 050003-024 ............................ Nut .......................................................................................................... 4 18 ................... 060099-002 ............................ Screw ...................................................................................................... 1 050008-068 ............................ Nut .......................................................................................................... 1 061004-026 ............................ Thread Locking Adhesive ..................................................................... 1 19 ................... 129003 .................................... Bracket ................................................................................................... 1 20 ................... 105523 .................................... Actuator .................................................................................................. 1 21 ................... 050004-012 ............................ Screw ...................................................................................................... 2 060030-252 ............................ Flatwasher ............................................................................................. 2 050008-005 ............................ Nut .......................................................................................................... 2 22 ................... 126046 .................................... Spacer .................................................................................................... 1 23 ................... 062752-005 ............................ Sealed Switch BRES ............................................................................. 1 050004-005 ............................ Screw ...................................................................................................... 2 060059-014 ............................ Nut .......................................................................................................... 2 24 ................... 124960-002 ............................ Spacer .................................................................................................... 1 050008-005 ............................ Nut .......................................................................................................... 1 25 ................... 050068-002 ............................ Nut .......................................................................................................... 2 26 ...................................................................... Spacer (see Table) ................................................................................. 1 27 ................... 128945-001 ............................ Battery Door 685 mm Battery Compartment ......................................... 1 128945-002 ............................ Battery Door 840 mm Battery Compartment ......................................... 1 128945-003 ............................ Battery Door 915 mm Battery Compartment ......................................... 1 104329 .................................... Compression Spring .............................................................................. 1 128967 .................................... Latch ....................................................................................................... 1 128966 .................................... Handle .................................................................................................... 1 060009-136 ............................ Retaining Ring ....................................................................................... 1 060120-001 ............................ Screw ...................................................................................................... 1 28 ................... 050068-004 ............................ Nut .......................................................................................................... 2

129504 .................................... Battery Roller Kit 685 mm Battery Compartment .................................. 1 129505 .................................... Battery Roller Kit 840 & 915 mm Battery Compartment ....................... 1

Battery Compar tment Size

Battery Width

Spacer Kit

Position 26

685 mm

675 to 690 mm

Not Required

840 mm

740 to 760 mm

129503

128669

840 mm

795 to 810 mm

129501

128667

840 mm

825 to 835 mm

Not Required

915 mm

855 to 870 mm

129502

128668

915 mm

900 to 925 mm

Not Required

Not Required Tab003gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-1.1-2040

SEAT & PAN

MP-2040-002 MP-1.7-2040

24M1.0-0000-00024

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

SEAT & PAN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 129992 .................................... Spring Clip ............................................................................................. 2 060012-014 ............................ Screw ...................................................................................................... 4 061004-026 ............................ Adhesive Thread Locking ...................................................................... 1 2 ..................... 050006-032 ............................ Screw ...................................................................................................... 2 050068-003 ............................ Nut .......................................................................................................... 2 3 ..................... 129988 .................................... Storage Tray ........................................................................................... 1 4 ..................... 129984 .................................... Rod ......................................................................................................... 1 5 ..................... 065004-029 ............................ Grommet 25 mm .................................................................................... 1 6 ..................... 124593 .................................... Seat Deck 685 mm Battery Compartment ............................................. 1 124594 .................................... Seat Deck 840 mm Battery Compartment ............................................. 1 124595 .................................... Seat Deck 915 mm Battery Compartment ............................................. 1 129350 .................................... Seat Deck 685 mm Battery Comp. with Armrest & Storage Tray .......... 1 129351 .................................... Seat Deck 840 mm Battery Comp. with Armrest & Storage Tray .......... 1 129352 .................................... Seat Deck 915 mm Battery Comp. with Armrest & Storage Tray .......... 1 7 ..................... 124887 .................................... Hold Down ............................................................................................. 1 050006-036 ............................ Screw ...................................................................................................... 2 060030-017 ............................ Flatwasher ............................................................................................. 2 8 ..................... 050005-032 ............................ Screw ...................................................................................................... 1 050008-030 ............................ Nut .......................................................................................................... 1 9 ..................... 127341-002 ............................ Edging .................................................................................................... 1 10 ................... 124962 .................................... Gas Spring 685 mm Battery Compartment ........................................... 2 124412 .................................... Gas Spring 840 & 915 mm Battery Compartment ................................ 2 11 ................... 050009-025 ............................ Flatwasher ............................................................................................. 4 12 ................... 050008-030 ............................ Nut Torque to 45 Nm .............................................................................. 2 13 ................... 060100-003 ............................ Pin Ring Cotter ....................................................................................... 4 14 ................... 050003-020 ............................ Screw ...................................................................................................... 4 15 ................... 124469 .................................... Latch ....................................................................................................... 1 16 ................... 127383 .................................... Handle .................................................................................................... 1 17 ................... 124407 .................................... Latch Pin ................................................................................................ 1 18 ................... 124409 .................................... Torsion Spring ........................................................................................ 2 19 ................... 124836 .................................... Plate ....................................................................................................... 1 050006-036 ............................ Screw ...................................................................................................... 2 060030-017 ............................ Flatwasher ............................................................................................. 2 20 ................... 060030-177 ............................ Spacer .................................................................................................... 6 21 ................... 124411 .................................... Latch Bar ................................................................................................ 1 127366 .................................... Spacer .................................................................................................... AR 050025-010 ............................ Carriage Bolt .......................................................................................... 2 050068-004 ............................ Nut .......................................................................................................... 2 22 ................... 128953 .................................... Seat Deck Support without Battery Doors ............................................ 1 050025-010 ............................ Carrige Bolt ............................................................................................ 1 050068-004 ............................ Nut .......................................................................................................... 1 23 ................... 129226-001 ............................ Battery Insulator “EE” Only, 685 mm Battery Compartment ................. 1 129226-002 ............................ Battery Insulator “EE” Only, 840 mm Battery Compartment ................. 1 129226-003 ............................ Battery Insulator “EE” Only, 915 mm Battery Compartment ................. 1 24 ................... 060062-001 ............................ Screw 685 mm Battery Compartment ................................................... 4 060062-007 ............................ Screw 840 mm Battery Compartment ................................................... 2 050006-027 ............................ Screw 915 mm Battery Compartment ................................................... 2 25 ................... 060030-141 ............................ Flatwasher 685 mm Battery Compartment ........................................... 4 060030-141 ............................ Flatwasher 840 & 915 mm Battery Compartment ................................. 6 26 ................... 103418-008 ............................ Spacer 685 mm Battery Compartment .................................................. 4 075523-002 ............................ Spacer 840 mm Battery Compartment .................................................. 2 103418-026 ............................ Spacer 915 mm Battery Compartment .................................................. 2 27 ................... 060059-011 ............................ Nut 685 mm Battery Compartment ........................................................ 4 060059-011 ............................ Nut 840 & 915 mm Battery Compartment ............................................. 2 060030-012 ............................ Flatwasher 685 mm Battery Compartment ........................................... 4 060030-012 ............................ Flatwasher 840 & 915 mm Battery Compartment ................................. 2 28 ................... 060062-001 ............................ Screw 840 & 915 mm Battery Compartment ........................................ 4 062488-008 ............................ Spacer 840 & 915 mm Battery Compartment ....................................... 4 060102-002 ............................ U-Nut 840 & 915 mm Battery Compartment ......................................... 4 29 ...................................................................... Seat (see next Page) ............................................................................. 1 Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-1.7-2040

SEAT Static Seat

MP-2040-005 MP-1.7-2040

26M1.0-0000-00026

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

SEAT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 122001 .................................... Seat Fabric ............................................................................................. 1 122002 .................................... Seat Vinyl ............................................................................................... 1 2 ..................... 124022 .................................... Cover Back ............................................................................................. 1 3 ..................... 060032-062 ............................ Screw ...................................................................................................... 1 4 ..................... 122044 .................................... Cover Foam ........................................................................................... 2 5 ..................... 122029 .................................... Restraint ................................................................................................. 1 122030 .................................... Restraint Trucks with Drive Through Rack Option ................................ 1 6 ..................... 060017-035 ............................ Screw ...................................................................................................... 3 060005-009 ............................ Lockwasher ............................................................................................ 5 7 ..................... 122004 .................................... Seat Belt (Includes 8, 9 & 10) ................................................................ 1 122003 .................................... Seat Belt Anti-Cinch (Includes 8, 9 & 10) ............................................. 1 8 ........................... 060018-001 ............................. Screw ................................................................................................ 1 060021-052 ............................. Nut .................................................................................................... 1 061004-026 ............................. Adhesive Thread Lock ..................................................................... 1 9 ........................... 060019-011 ............................. Screw ................................................................................................ 1 061004-026 ............................. Adhesive Thread Lock ..................................................................... 1 10 ......................... 060019-050 ............................. Screw ................................................................................................ 1 061004-026 ............................. Adhesive Thread Lock ..................................................................... 1 11 ................... 112262 .................................... Slide ....................................................................................................... 1 12 ................... 112261 .................................... Slide Locking ......................................................................................... 1 13 ................... 112299 .................................... Bracket ................................................................................................... 2 14 ................... 107989 .................................... Cupped Washer ..................................................................................... 2 15 ................... 122033 .................................... Spacer .................................................................................................... 2 16 ................... 060016-012 ............................ Screw ...................................................................................................... 2 17 ................... 060016-004 ............................ Screw ...................................................................................................... 2 18 ................... 060030-232 ............................ Flatwasher ............................................................................................. 2 19 ................... 060005-020 ............................ Lockwasher ............................................................................................ 4 060021-009 ............................ Nut .......................................................................................................... 4 20 ................... 060015-037 ............................ Screw ...................................................................................................... 2 060005-007 ............................ Lockwasher ............................................................................................ 2 21 ................... 115556 .................................... Bracket ................................................................................................... 1 22 ................... 093603 .................................... Insulator ................................................................................................. 4 23 ................... 115558 .................................... Switch SES1 & SES2 ............................................................................. 2 062752-003 ............................ Sealed Switch Freezer/Corrosion SES1 & SES2 ................................. 2 061002-003 ............................ Harness Clamp ...................................................................................... 1 060065-007 ............................ Screw ...................................................................................................... 1 050008-001 ............................ Nut .......................................................................................................... 1 24 ................... 115557 .................................... Heater Bracket ....................................................................................... 1 25 ................... 060011-013 ............................ Screw ...................................................................................................... 4 060030-005 ............................ Flatwasher ............................................................................................. 2 060005-049 ............................ Lockwasher ............................................................................................ 4 060021-023 ............................ Nut .......................................................................................................... 4 26 ................... 115559 .................................... Flat Spring .............................................................................................. 2 060013-002 ............................ Screw ...................................................................................................... 2 060005-004 ............................ Lockwasher ............................................................................................ 2 27 ................... 115565 .................................... Travel Alarm (Optional) ALM2 .............................................................. 1 28 ................... 060030-047 ............................ Screw ...................................................................................................... 2 060030-046 ............................ Flatwasher ............................................................................................. 2 29 ................... 130006 .................................... Bracket ................................................................................................... 1 30 ................... 060019-010 ............................ Screw ...................................................................................................... 1 060030-187 ............................ Flatwasher ............................................................................................. 1 31 ................... 060016-012 ............................ Screw ...................................................................................................... 2 32 ................... 811145 .................................... Arm Rest Assembly R.H. Includes Indexes 33 & 34 ............................. 1 33 ......................... 811147 .................................... Fixing Screw ..................................................................................... 1 34 ......................... 811149 .................................... Cover ................................................................................................ 1 35 ................... 060017-011 ............................ Screw ...................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-1.7-2040

SEAT Suspension Seat

MP-2040-006 MP-1.7-2040

28M1.0-0000-00028

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

SEAT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 122015 .................................... Seat Assembly Vinyl (includes 13, 15 & 16) ......................................... 1 128351 .................................... Seat Assembly Fabric (includes 13, 15 & 16) ....................................... 1 129629 .................................... Seat Cushion Vinyl ........................................................................... 1 129630 .................................... Seat Back Cushion Vinyl .................................................................. 1 128371 .................................... Seat Cushion Fabric ........................................................................ 1 128372 .................................... Seat Back Cushion Fabric ............................................................... 1 2 ..................... 122031 .................................... Restraint ................................................................................................. 1 3 ..................... 050003-059 ............................ Screw ...................................................................................................... 5 4 ..................... 050008-060 ............................ Nut Lock ................................................................................................. 3 5 ..................... 050008-026 ............................ Nut Thin .................................................................................................. 2 6 ..................... 124023 .................................... Cover Back ............................................................................................. 1 7 ..................... 060059-001 ............................ Nut .......................................................................................................... 2 050009-020 ............................ Washer ................................................................................................... 2 8 ..................... 060032-005 ............................ Screw Self Tapping ................................................................................ 1 060030-046 ............................ Washer ................................................................................................... 1 9 ..................... 115565 .................................... Alarm Travel ........................................................................................... 1 10 ................... 060032-047 ............................ Screw Self Tapping ................................................................................ 2 060030-046 ............................ Flatwasher ............................................................................................. 2 11 ................... 060063-011 ............................ Screw ...................................................................................................... 4 12 ................... 060030-242 ............................ Flatwasher ............................................................................................. 4 060059-001 ............................ Nut .......................................................................................................... 4 13 ......................... 129633 .................................... Switch SES1 ..................................................................................... 1 14 ................... 122017 .................................... Seat Belt W/Mounting Hardware ........................................................... 1 122016 .................................... Anti-Cinch Seat Belt Kit ......................................................................... 1 15 ......................... 129632 .................................... Slide Locking .................................................................................... 1 16 ......................... 129631 .................................... Slide .................................................................................................. 1 17 ................... 050073-003 ............................ Spring Nut .............................................................................................. 4 18 ................... 060063-011 ............................ Screw ...................................................................................................... 1 050009-020 ............................ Flatwasher ............................................................................................. 1 060059-001 ............................ Nut .......................................................................................................... 1 19 ................... 810736 .................................... Bracket ................................................................................................... 1 20 ................... 050067-035 ............................ Screw ...................................................................................................... 1 050068-004 ............................ Nut .......................................................................................................... 1 21 ................... 811145 .................................... Arm Rest R.H. (includes 22 & 23) ......................................................... 1 22 ................... 811147 .................................... Fixing Screw .......................................................................................... 1 23 ................... 811149 .................................... Cover ...................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-1.7-2040

Page intentionally left blank

Printed in Germany

30M1.0-0000-00030

SECTION 2

Printed in Germany

TUBE/HOSE LAYOUT Suction Line

MP-2040-007 MP-2.1-2040

32M1.0-0000-00032

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 064091-002 ............................ Plug Includes O-Ring ............................................................................ 1 064019-029 ............................. O-Ring .............................................................................................. 1 2 ..................... 128313 .................................... Dipstick ................................................................................................... 1 3 ..................... 129045 .................................... Breather ................................................................................................. 1 4 ..................... 124351-001 ............................ Strainer Suction Includes O-Ring ......................................................... 1 064019-026 ............................. O-Ring .............................................................................................. 1 5 ..................... 061022-009 ............................ Clamp Hose ........................................................................................... 2 6 ..................... 124709 .................................... Hose ....................................................................................................... 1 7 ..................... 064297 .................................... Tee Includes O-Ring .............................................................................. 1 8 ........................... 064019-075 ............................. O-Ring .............................................................................................. 1 9 ..................... 061022-015 ............................ Clamp Hose ........................................................................................... 2 10 ................... 128870 .................................... Hose ....................................................................................................... 1 11 ................... 064143-002 ............................ Hose Nipple Includes O-Ring ............................................................... 1 12 ......................... 064019-030 ............................. O-Ring .............................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.1-2040

TUBE/HOSE LAYOUT Pressure Line

MP-2040-008 MP-2.1-2040

34M1.0-0000-00034

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 060063-015 ............................ Screw ...................................................................................................... 3 2 ..................... 064019-099 ............................ O-Ring .................................................................................................... 4 3 ..................... 064280-006 ............................ Adapter (includes O-Ring) ..................................................................... 1 4 ..................... 064019-101 ............................ O-Ring .................................................................................................... 5 5 ..................... 127214 .................................... Quick Disconnect (Test Point) ............................................................... 1 6 ..................... 064019-045 ............................ O-Ring .................................................................................................... 2 7 ..................... 064280-010 ............................ Adapter (includes O-Ring) ..................................................................... 1 8 ..................... 060016-003 ............................ Screw ...................................................................................................... 4 9 ..................... 064324-001 ............................ Hose ....................................................................................................... 1 10 ................... 064019-102 ............................ O-Ring .................................................................................................... 2 11 ................... 064279-001 ............................ Adapter (includes O-Ring) ..................................................................... 1 12 ................... 060017-054 ............................ Screw ...................................................................................................... 2 060030-177 ............................ Flatwasher ............................................................................................. 2 13 ................... 128030 .................................... Tube ........................................................................................................ 1 14 ................... 061022-017 ............................ Clamp ..................................................................................................... 1 15 ................... 126465 .................................... Accumulator Precharged ....................................................................... 1 16 ................... 127341-005 ............................ Edging .................................................................................................... 1 17 ................... 064019-030 ............................ O-Ring .................................................................................................... 3 18 ................... 064317-008 ............................ Union (includes O-Ring) ........................................................................ 1 19 ................... 127945 .................................... Tee .......................................................................................................... 1 20 ................... 064019-031 ............................ O-Ring .................................................................................................... 3 21 ................... 064279-004 ............................ Adapter (includes O-Ring) ..................................................................... 1 22 ................... 128446 .................................... Switch Pressure PS1 ............................................................................. 1 23 ................... 064279-005 ............................ Adapter (includes O-Ring) ..................................................................... 1 24 ................... 064019-029 ............................ O-Ring .................................................................................................... 3 25 ................... 064288-002 ............................ Hose ....................................................................................................... 1 26 ................... 064318-004 ............................ Tee (includes three O-Rings) ............................................................... 1 27 ................... 130051 .................................... Tube ........................................................................................................ 1 28 ................... 064319-006 ............................ Tee (includes three O-Rings) ................................................................ 1 29 ................... 064298-010 ............................ Hose ....................................................................................................... 1 30 ................... 064279-007 ............................ Adapter (includes O-Rings) ................................................................... 1 31 ................... 126878 .................................... Tube ........................................................................................................ 1 32 ................... 064074-040 ............................ Ring Back-up ......................................................................................... 1 33 ................... 064019-049 ............................ O-Ring .................................................................................................... 1 34 ................... 126272 .................................... Plate Retainer ........................................................................................ 1 35 ................... 050006-048 ............................ Screw ...................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.1-2040

TUBE/HOSE LAYOUT Lift & Tilt Line

MP-2040-009 MP-2.1-2040

36M1.0-0000-00036

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 064280-006 ............................ Adapter (includes O-Rings) ................................................................... 3 2 ..................... 064019-029 ............................ O-Ring .................................................................................................... 8 3 ..................... 064019-101 ............................ O-Ring .................................................................................................... 13 4 ..................... 064337-001 ............................ Hose ....................................................................................................... 1 5 ..................... 064322-001 ............................ Hose ....................................................................................................... 1 6 ..................... 064327-006 ............................ Elbow (includes O-Rings) ..................................................................... 1 7 ..................... 064279-007 ............................ Adapter (includes O-Rings) ................................................................... 1 8 ..................... 064019-030 ............................ O-Ring .................................................................................................... 2 9 ..................... 064296-006 ............................ Elbow (includes O-Rings) ..................................................................... 1 10 ................... 064280-002 ............................ Elbow (includes O-Rings) ..................................................................... 1 11 ................... 127041 .................................... Tube ........................................................................................................ 1 12 ................... 127040 .................................... Tube ........................................................................................................ 1 13 ................... 064281-003 ............................ Adapter (includes O-Rings) ................................................................... 2 14 ................... 128194 .................................... Plate ....................................................................................................... 1 15 ................... 050006-040 ............................ Screw ...................................................................................................... 2 050068-003 ............................ Nut .......................................................................................................... 2 16 ................... 064319-006 ............................ Tee (includes O-Rings) .......................................................................... 2 17 ................... 064323-001 ............................ Hose ....................................................................................................... 1 18 ................... 064338-001 ............................ Hose ....................................................................................................... 1 19 ................... 127341-003 ............................ Edging .................................................................................................... 1 20 ................... 127341-004 ............................ Edging .................................................................................................... 1 21 ................... 064279-001 ............................ Adapter (includes O-Rings) ................................................................... 1 22 ................... 064019-045 ............................ O-Ring .................................................................................................... 1 23 ................... 064019-102 ............................ O-Ring .................................................................................................... 1 24 ................... 064321-001 ............................ Hose TT & TL Mast ................................................................................. 1 064321-002 ............................ Hose Quad Mast .................................................................................... 1 064281-006 ............................ Adapter Quad Mast Not Shown ............................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.1-2040

TUBE/HOSE LAYOUT Steer & Brake Line

MP-2040-011 MP-2.1-2040

38M1.0-0000-00038

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 050007-014 ............................ Screw ...................................................................................................... 2 050068-002 ............................ Nut Flanged ........................................................................................... 2 2 ..................... 064019-029 ............................ O-Ring .................................................................................................... 2 3 ..................... 064279-005 ............................ Adapter (included O-Rings) .................................................................. 1 4 ..................... 064019-099 ............................ O-Ring .................................................................................................... 4 5 ........................................................................ Retainer (see next Page) ...................................................................... 1 6 ..................... 064019-049 ............................ O-Ring .................................................................................................... 2 7 ..................... 064074-040 ............................ Ring Back-up ......................................................................................... 2 8 ..................... 126880 .................................... Tube ........................................................................................................ 1 9 ..................... 126881 .................................... Tube ........................................................................................................ 1 10 ................... 064309-007 ............................ Hose (685 mm Battery Compartment) .................................................. 1 064309-008 ............................ Hose (840 & 915 mm Battery Compartment) ....................................... 1 11 ................... 064309-009 ............................ Hose (685 mm Battery Compartment) .................................................. 1 064309-010 ............................ Hose (840 & 915 mm Battery Compartment) ....................................... 1 12 ................... 064019-101 ............................ O-Ring .................................................................................................... 4 13 ................... 128106 .................................... Clamp ..................................................................................................... 2 14 ................... 050025-002 ............................ Bolt Carriage .......................................................................................... 4 050068-002 ............................ Nut Flanged ........................................................................................... 4 15 ................... 124481-001 ............................ Clamp ..................................................................................................... 2 16 ................... 064319-006 ............................ Tee (included all three O-Rings) ........................................................... 1 17 ................... 064307-003 ............................ Hose ....................................................................................................... 2 18 ................... 061002-003 ............................ Clamp ..................................................................................................... 1 19 ................... 060061-006 ............................ Screw ...................................................................................................... 1 20 ................... 064280-004 ............................ Adapter (includes O-Rings) ................................................................... 1 21 ................... 064019-031 ............................ O-Ring .................................................................................................... 3 22 ................... 064279-004 ............................ Adapter (includes O-Rings) ................................................................... 1 23 ................... 064280-004 ............................ Adapter (includes O-Rings) ................................................................... 1 24 ................... 064289-002 ............................ Hose ....................................................................................................... 1 25 ................... 065060-014 ............................ Grommeting ........................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.1-2040

TUBE/HOSE LAYOUT Return Line

MP-2040-012 MP-2.1-2040

40M1.0-0000-00040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 064019-029 ............................ O-Ring .................................................................................................... 4 2 ..................... 064279-010 ............................ Adapter (includes O-Rings) ................................................................... 1 3 ..................... 064019-101 ............................ O-Ring .................................................................................................... 1 4 ..................... 128113 .................................... Tube ........................................................................................................ 1 5 ..................... 064019-100 ............................ O-Ring .................................................................................................... 1 6 ..................... 064279-011 ............................ Adapter (includes O-Rings) ................................................................... 1 7 ..................... 064019-076 ............................ O-Ring .................................................................................................... 4 8 ..................... 127965 .................................... Filter ........................................................................................................ 1 077145 .................................... Filter Element Replacement .................................................................. 1 9 ..................... 050006-026 ............................ Screw ...................................................................................................... 2 10 ................... 061022-014 ............................ Clamp ..................................................................................................... 2 11 ................... 064143-016 ............................ Nipple Hose (includes O-Ring) ............................................................. 1 12 ................... 127341-005 ............................ Edging .................................................................................................... 1 13 ................... 126879 .................................... Tube ........................................................................................................ 1 14 ...................................................................... Retainer (see Pressure Line Hydraulics) ............................................. 1 15 ................... 064019-049 ............................ O-Ring .................................................................................................... 1 16 ................... 064074-040 ............................ Ring Back-up ......................................................................................... 1 17 ................... 064100-125 ............................ Hose ....................................................................................................... 1 18 ................... 064083-014 ............................ Insert Beaded (includes O-Ring) .......................................................... 3 19 ................... 061091-001 ............................ Clamp ..................................................................................................... 6 20 ................... 064100-126 ............................ Hose ....................................................................................................... 1 21 ................... 064100-127 ............................ Hose ....................................................................................................... 1 22 ................... 064143-009 ............................ Nipple Hose (includes O-Ring) ............................................................. 1 23 ................... 061022-015 ............................ Clamp ..................................................................................................... 2 24 ................... 127958 .................................... Hose ....................................................................................................... 1 25 ................... 064083-009 ............................ Insert Beaded (includes O-Ring) .......................................................... 1 26 ................... 064316-001 ............................ Y Fitting .................................................................................................. 1 27 ................... 064100-124 ............................ Hose ....................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.1-2040

TUBE/HOSE LAYOUT Accessory Line

MP-2040-010 MP-2.1-2040

42M1.0-0000-00042

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 064279-007 ............................ Adapter (includes O-Rings) ................................................................... 4 2 ........................... 064019-030 ............................. O-Ring .............................................................................................. 4 3 ........................... 064019-101 ............................. O-Ring .............................................................................................. 4 4 ..................... 064291-002 ............................ Hose (TL & TT Mast) .............................................................................. 1 064309-019 ............................ Hose (Quad Mast) .................................................................................. 1 064309-021 ............................ Hose (Quad Mast & F/C) ........................................................................ 1 5 ..................... 064330-002 ............................ Hose (TL & TT Mast) .............................................................................. 1 064309-020 ............................ Hose (Quad Mast) .................................................................................. 1 064309-022 ............................ Hose (Quad Mast & F/C) ........................................................................ 1 6 ..................... 064291-003 ............................ Hose (TL & TT Mast) .............................................................................. 1 064309-019 ............................ Hose (Quad Mast) .................................................................................. 1 064309-021 ............................ Hose (Quad Mast & F/C) ........................................................................ 1 7 ..................... 064330-001 ............................ Hose (TL & TT Mast) .............................................................................. 1 064309-020 ............................ Hose (Quad Mast) .................................................................................. 1 064309-022 ............................ Hose (Quad Mast & F/C) ........................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.1-2040

CONTROL VALVE LINKAGE Standard

MP-2040-025 MP-2.2-2040

44M1.0-0000-00044

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

CONTROL VALVE LINKAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 050006-026 ............................ Screw ...................................................................................................... 4 2 ..................... 124723 .................................... Bracket with SCR Lift ............................................................................. 1 3 ..................... 076470-011 ............................ Clevis Pin ............................................................................................... 4 060100-001 ............................ Cotter Pin ............................................................................................... 4 4 ..................... 065007-027 ............................ Bushing .................................................................................................. 6 5 ..................... 060046-013 ............................ Washer Spring ....................................................................................... 4 6 ..................... 060030-067 ............................ Flatwasher ............................................................................................. 2 7 ..................... 124265-002 ............................ Bellcrank ................................................................................................ 1 8 ..................... 124265-003 ............................ Bellcrank ................................................................................................ 1 9 ..................... 060011-022 ............................ Screw With SCR Lift .............................................................................. 2 060005-049 ............................ Lockwasher with SCR Lift ..................................................................... 2 10 ................... 124268-003 ............................ Spacer .................................................................................................... 1 050000-068 ............................ Roll Pin ................................................................................................... 1 11 ................... 124137 .................................... Bracket Pivot .......................................................................................... 1 12 ................... 050005-024 ............................ Screw Stop ............................................................................................. 1 060059-001 ............................ Nut .......................................................................................................... 1 13 ................... 124205 .................................... Shaft ....................................................................................................... 1 14 ................... 060046-010 ............................ Spring Washer ....................................................................................... 1 15 ................... 124133 .................................... Bracket ................................................................................................... 1 050025-010 ............................ Screw ...................................................................................................... 4 050008-030 ............................ Nut .......................................................................................................... 4 16 ................... 060046-012 ............................ Spring Washer ....................................................................................... 1 17 ................... 060030-221 ............................ Flatwasher ............................................................................................. 1 18 ................... 124369 .................................... Torsion Spring ........................................................................................ 1 19 ................... 124204-001 ............................ Link ......................................................................................................... 2 20 ................... 124725 .................................... Cam ........................................................................................................ 2 21 ................... 060015-068 ............................ Screw (Included with Valve) .................................................................. 4 22 ................... 062714 .................................... Switch RAS without SCR Lift ................................................................. 1 062752-005 ............................ Sealed Switch RAS Freezer/Corrosion without SCR Lift ..................... 1 23 ................... 062715 .................................... Switch TLT .............................................................................................. 1 062752-004 ............................ Sealed Switch TLT Freezer/Corrosion ................................................... 1 24 ................... 125504 .................................... Switch Plate without SCR Lift ................................................................ 3 125504 .................................... Switch Plate with SCR Lift ..................................................................... 5 25 ................... 060011-013 ............................ Screw without SCR Lift .......................................................................... 6 060011-013 ............................ Screw with SCR Lift ............................................................................... 8 060005-049 ............................ Lockwasher without SCR Lift ................................................................ 6 060005-049 ............................ Lockwasher with SCR Lift ..................................................................... 8 26 ................... 093603 .................................... Insulator without SCR Lift ...................................................................... 3 129001 .................................... Insulator Freezer/Corrosion without SCR Lift ....................................... 3 093603 .................................... Insulator With SCR Lift ........................................................................... 5 129001 .................................... Insulator Freezer/Corrosion with SCR Lift ............................................ 5 27 ................... 124721 .................................... Switch Bracket Without SCR Lift ........................................................... 1 28 ................... 124722 .................................... Switch Bracket ....................................................................................... 1 29 ................... 102471 .................................... Retainer without SCR Lift ...................................................................... 3 102471 .................................... Retainer with SCR Lift ........................................................................... 5 30 ................... 124933 .................................... Actuator Switch with SCR Lift ................................................................ 1 31 ................... 062715 .................................... Switch TBS ............................................................................................. 1 062752-004 ............................ Sealed Switch TBS Freezer/Corrosion .................................................. 1 32 ................... 062715 .................................... Switch HSS With SCR Lift ..................................................................... 1 062752-004 ............................ Sealed Switch HSS Freezer/Corrosion with SCR Lift .......................... 1 33 ................... 062654 .................................... Switch RAS with SCR Lift ...................................................................... 1 062752-002 ............................ Sealed Switch RAS Freezer/Corrosion with SCR Lift .......................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.2-2040

CONTROL VALVE LINKAGE One Accessory

MP-2040-026 MP-2.2-2040

46M1.0-0000-00046

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

CONTROL VALVE LINKAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 050006-026 ............................ Screw ...................................................................................................... 6 2 ..................... 124723 .................................... Bracket (with SCR Lift) ........................................................................... 1 3 ..................... 076470-011 ............................ Clevis Pin ............................................................................................... 6 060100-001 ............................ Cotter Pin ............................................................................................... 6 4 ..................... 065007-027 ............................ Bushing .................................................................................................. 8 5 ..................... 060046-013 ............................ Spring Washer ....................................................................................... 5 6 ..................... 060030-067 ............................ Flatwasher ............................................................................................. 2 7 ..................... 124265-002 ............................ Bellcrank ................................................................................................ 1 8 ..................... 124265-003 ............................ Bellcrank ................................................................................................ 1 9 ..................... 124265-004 ............................ Bellcrank ................................................................................................ 1 10 ................... 124268-002 ............................ Spacer .................................................................................................... 1 050000-068 ............................ Roll Pin ................................................................................................... 1 11 ................... 124137 .................................... Pivot Bracket .......................................................................................... 1 12 ................... 050005-024 ............................ Screw Stop ............................................................................................. 1 060059-001 ............................ Nut .......................................................................................................... 1 13 ................... 124205 .................................... Shaft ....................................................................................................... 1 14 ................... 060046-010 ............................ Spring Washer ....................................................................................... 1 15 ................... 124133 .................................... Bracket ................................................................................................... 1 050025-010 ............................ Screw ...................................................................................................... 4 050008-030 ............................ Nut .......................................................................................................... 4 16 ................... 060046-012 ............................ Spring Washer ....................................................................................... 1 17 ................... 060030-221 ............................ Flatwasher ............................................................................................. 1 18 ................... 124369 .................................... Torsion Spring ........................................................................................ 1 19 ................... 124204-001 ............................ Link ......................................................................................................... 3 20 ................... 124725 .................................... Cam ........................................................................................................ 3 21 ................... 060015-068 ............................ Screw (included with Valve) .................................................................. 6 22 ................... 062714 .................................... Switch RAS (without SCR Lift) .............................................................. 1 062752-005 ............................ Sealed Switch RAS (Freezer/Corrosion without SCR Lift) ................... 1 23 ................... 062715 .................................... Switch TLT .............................................................................................. 1 062752-004 ............................ Sealed Switch TLT (Freezer/Corrosion) ................................................ 1 24 ................... 125504 .................................... Switch Plate (without SCR Lift) ............................................................. 4 125504 .................................... Switch Plate (with SCR Lift) .................................................................. 6 25 ................... 060011-013 ............................ Screw (without SCR Lift) ........................................................................ 8 060011-013 ............................ Screw( with SCR Lift) ............................................................................. 10 060005-049 ............................ Lockwasher (without SCR Lift) .............................................................. 8 060005-049 ............................ Lockwasher (with SCR Lift) ................................................................... 10 26 ................... 093603 .................................... Insulator (without SCR Lift) ................................................................... 4 129001 .................................... Insulator (Freezer/Corrosion without SCR Lift) ..................................... 4 093603 .................................... Insulator (with SCR Lift) ......................................................................... 6 129001 .................................... Insulator (Freezer/Corrosion with SCR Lift) .......................................... 6 27 ................... 124721 .................................... Switch Bracket ....................................................................................... 2 28 ................... 124722 .................................... Switch Bracket ....................................................................................... 1 29 ................... 102471 .................................... Retainer (without SCR Lift) .................................................................... 4 102471 .................................... Retainer (with SCR Lift) ......................................................................... 6 30 ................... 060011-022 ............................ Screw (with SCR Lift) ............................................................................. 2 060005-049 ............................ Lockwasher (with SCR Lift) ................................................................... 2 31 ................... 062715 .................................... Switch TBS ............................................................................................. 1 062752-004 ............................ Sealed Switch TBS (Freezer/Corrosion) ............................................... 1 32 ................... 062715 .................................... Switch AXS1 .......................................................................................... 1 062752-004 ............................ Sealed Switch AXS1(Freezer/Corrosion) ............................................. 1 33 ................... 062654 .................................... Switch RAS (with SCR Lift) .................................................................... 1 062752-002 ............................ Sealed Switch RAS (Freezer/Corrosion with SCR Lift) ........................ 1 34 ................... 124933 .................................... Actuator Switch (with SCR Lift) ............................................................. 1 35 ................... 062715 .................................... Switch HSS (with SCR Lift) .................................................................... 1 062752-004 ............................ Sealed Switch HSS (Freezer/Corrosion with SCR Lift) ........................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.2-2040

CONTROL VALVE LINKAGE Two Accessory

MP-2040-027 MP-2.2-2040

48M1.0-0000-00048

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

CONTROL VALVE LINKAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 050006-026 ............................ Screw ...................................................................................................... 8 2 ..................... 124265-001 ............................ Bellcrank ................................................................................................ 1 3 ..................... 076470-011 ............................ Clevis Pin ............................................................................................... 8 060100-001 ............................ Cotter Pin ............................................................................................... 8 4 ..................... 065007-027 ............................ Bushing .................................................................................................. 10 5 ..................... 060046-013 ............................ Spring Washer ....................................................................................... 6 6 ..................... 060030-067 ............................ Flatwasher ............................................................................................. 2 7 ..................... 124265-002 ............................ Bellcrank ................................................................................................ 1 8 ..................... 124265-003 ............................ Bellcrank ................................................................................................ 1 9 ..................... 124265-004 ............................ Bellcrank ................................................................................................ 1 10 ................... 124268-001 ............................ Spacer .................................................................................................... 1 050000-068 ............................ Roll Pin ................................................................................................... 1 11 ................... 124137 .................................... Pivot Bracket .......................................................................................... 1 12 ................... 050005-024 ............................ Screw Stop ............................................................................................. 1 060059-001 ............................ Nut .......................................................................................................... 1 13 ................... 124205 .................................... Shaft ....................................................................................................... 1 14 ................... 060046-010 ............................ Spring Washer ....................................................................................... 1 15 ................... 124133 .................................... Bracket ................................................................................................... 1 050025-010 ............................ Screw ...................................................................................................... 4 050008-030 ............................ Nut .......................................................................................................... 4 16 ................... 060046-012 ............................ Spring Washer ....................................................................................... 1 17 ................... 060030-221 ............................ Flatwasher ............................................................................................. 1 18 ................... 124369 .................................... Torsion Spring ........................................................................................ 1 19 ................... 124204-001 ............................ Link ......................................................................................................... 4 20 ................... 124725 .................................... Cam ........................................................................................................ 4 21 ................... 060015-068 ............................ Screw (included with Valve) .................................................................. 8 22 ................... 062714 .................................... Switch RAS (without SCR Lift) .............................................................. 1 062752-005 ............................ Sealed Switch RAS (Freezer/Corrosion without SCR Lift) ................... 1 23 ................... 062715 .................................... Switch TLT .............................................................................................. 1 062752-004 ............................ Sealed Switch TLT (Freezer/Corrosion) ................................................ 1 24 ................... 125504 .................................... Plate Switch Without SCR Lift ............................................................... 5 125504 .................................... Plate Switch With SCR Lift ..................................................................... 7 25 ................... 060011-013 ............................ Screw (without SCR Lift) ........................................................................ 10 060011-013 ............................ Screw (with SCR Lift) ............................................................................. 12 060005-049 ............................ Lockwasher (without SCR Lift) .............................................................. 10 060005-049 ............................ Lockwasher (with SCR Lift) ................................................................... 12 26 ................... 093603 .................................... Insulator (without SCR Lift) ................................................................... 5 129001 .................................... Insulator (Freezer/Corrosion without SCR Lift) ..................................... 5 093603 .................................... Insulator (with SCR Lift) ......................................................................... 7 129001 .................................... Insulator (Freezer/Corrosion with SCR Lift) .......................................... 7 27 ................... 124721 .................................... Switch Bracket ....................................................................................... 3 28 ................... 124722 .................................... Switch Bracket ....................................................................................... 1 29 ................... 102471 .................................... Retainer (without SCR Lift) .................................................................... 5 102471 .................................... Retainer (with SCR Lift) ......................................................................... 7 30 ................... 062654 .................................... Switch RASB (with SCR Lift) ................................................................. 1 062752-002 ............................ Sealed Switch RASB (Freezer/Corrosion with SCR Lift) ..................... 1 31 ................... 062715 .................................... Switch TBS ............................................................................................. 1 062752-004 ............................ Sealed Switch TBS (Freezer/Corrosion) ............................................... 1 32 ................... 062715 .................................... Switch AXS1 .......................................................................................... 1 062752-004 ............................ Sealed Switch AXS1 (Freezer/Corrosion) ............................................ 1 33 ................... 062715 .................................... Switch AXS2 .......................................................................................... 1 062752-004 ............................ Sealed Switch AXS2 (Freezer/Corrosion) ............................................ 1 34 ................... 062654 .................................... Switch RAS (with SCR Lift) .................................................................... 1 062752-002 ............................ Sealed Switch RAS (Freezer/Corrosion with SCR Lift) ........................ 1 35 ................... 124933 .................................... Actuator Switch (with SCR Lift) ............................................................. 1 36 ................... 124723 .................................... Bracket (with SCR Lift) ........................................................................... 1 37 ................... 062715 .................................... Switch HSS (with SCR Lift) .................................................................... 1 062752-004 ............................ Sealed Switch HSS (Freezer/Corrosion with SCR Lift) ........................ 1 38 ................... 060011-022 ............................ Screw (with SCR Lift) ............................................................................. 2 060005-049 ............................ Lockwasher (with SCR Lift) ................................................................... 2 Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.2-2040

CONTROL LEVER

Third Accessory

MP-2040-024 MP-2.2-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV.3 11/01 50M1.0-0000-00050

CONTROL LEVER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 129721-001 ............................ Lever Assembly / Lift & Lower (includes 1,2,3) .................................... 1 129721-002 ............................ Lever Assembly / Tilt (includes 1,2,3) ................................................... 1 129721-003 ............................ Lever Assembly (1st Accessory) / Sideshift (includes 1,2,3) ............... 1 129721-004 ............................ Lever Assembly (1st Accessory) / Fork Arm Spread (includes 1,2,3) .. 1 129721-005 ............................ Lever Assembly (1st Accessory) / Load Stabilizer (includes 1,2,3) ..... 1 129721-006 ............................ Lever Assembly (1st Accessory) / Push/Pull (includes 1,2,3) .............. 1 129721-007 ............................ Lever Assembly (1st Accessory) / Clamp (includes 1,2,3) ................... 1 129721-008 ............................ Lever Assembly (1st Accessory) / Rotate (includes 1,2,3) ................... 1 129721-009 ............................ Lever Assembly (1st Accessory) / Upender (includes 1,2,3) ............... 1 129721-010 ............................ Lever Assembly (2nd Accessory) / Plain (includes 1,2,3) .................... 1 129721-011 ............................ Lever Assembly (2nd Accessory) / Fork Arm Spread (includes 1,2,3) 1 129721-012 ............................ Lever Assembly (2nd Accessory) / Load Stabilizer (includes 1,2,3) ... 1 129721-013 ............................ Lever Assembly (2nd Accessory) / Push/Pull (includes 1,2,3) ............ 1 129721-014 ............................ Lever Assembly (2nd Accessory) / Clamp (includes 1,2,3) ................. 1 129721-015 ............................ Lever Assembly (2nd Accessory) / Rotate (includes 1,2,3) ................. 1 129721-016 ............................ Lever Assembly (2nd Accessory) / Upender (includes 1,2,3) .............. 1 129721-017 ............................ Lever Assembly (2nd Accessory) / Plain (includes 1,2,3) .................... 1 1 ........................... 124514 .................................... Lever ................................................................................................. 1 127436 .................................... Lever (3rd Accessory) ...................................................................... 1 2 ........................... 129714-001 ............................. Label / Lift & Lower ......................................................................... 1 129714-002 ............................. Label / Tilt ........................................................................................ 1 129714-003 ............................. Label / Sideshift .............................................................................. 1 129714-004 ............................. Label / Fork Arm Spread ................................................................. 1 129714-005 ............................. Label / Load Stabilizer .................................................................... 1 129714-006 ............................. Label / Push/Pull ............................................................................. 1 129714-007 ............................. Label / Clamp .................................................................................. 1 129714-008 ............................. Label / Rotate .................................................................................. 1 129714-009 ............................. Label / Upender .............................................................................. 1 129714-010 ............................. Label / Plain (grey) .......................................................................... 1 129714-011 ............................. Label / Plain (blue) .......................................................................... 1 3 ........................... 129716 .................................... Insert (Lift & Lower) .......................................................................... 1 129715-004 ............................. Insert (Tilt) 129715-001 ............................. Insert (1st Accessory) ....................................................................... 1 129715-002 ............................. Insert (2nd Accessory) ..................................................................... 1 129715-003 ............................. Insert (3rd Accessory) ...................................................................... 1 4 ..................... 129717 .................................... Insert ....................................................................................................... 1 5 ..................... 077133-001 ............................ Switch ..................................................................................................... 1 6 ..................... 060011-022 ............................ Screw ...................................................................................................... 2 061001-020 ............................ Adhesive ................................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.2-2040

REV. 3 11/01 51

HYDRAULIC TL & TT MAST

MP-2040-013 MP-2.4-2040

52M1.0-0000-00052

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

HYDRAULIC TL & TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Position 1 thru 7 used on TL & TT Mast 1 ..................... 064019-045 ............................ O-Ring .................................................................................................... 2 2 ..................... 128130-002 ............................ Fuse Velocity (includes O-Rings) .......................................................... 1 3 ..................... 064019-102 ............................ O-Ring .................................................................................................... 2 4 ..................... 128308 .................................... Tube R.H. ............................................................................................... 1 5 ..................... 128309 .................................... Tube L.H. ................................................................................................ 1 6 ..................... 064279-001 ............................ Adapter (includes O-Rings) ................................................................... 1 7 ..................... 060063-009 ............................ Screw ...................................................................................................... 2 060059-001 ............................ Nut .......................................................................................................... 2 Position 8 thru 18 used on TT Mast only 8 ..................... 128449 .................................... Insert Clamp ........................................................................................... 4 9 ..................... 129265 .................................... Guide ...................................................................................................... 2 10 ................... 060063-023 ............................ Screw ...................................................................................................... 4 11 ...................................................................... Hose (see Table) .................................................................................... 1 12 ................... 064325-010 ............................ Nut Bulkhead ......................................................................................... 1 13 ................... 129145 .................................... Tube ........................................................................................................ 1 14 ................... 064019-111 ............................ O-Ring .................................................................................................... 1 15 ................... 128131-001 ............................ Regulator Flow ....................................................................................... 1 16 ................... 064019-112 ............................ O-Ring .................................................................................................... 1 17 ................... 130032 .................................... Guide ...................................................................................................... 1 18 ................... 060063-006 ............................ Screw ...................................................................................................... 2 060059-001 ............................ Nut .......................................................................................................... 2

Collapsed Height

Lift Height

Position 11

2110 mm

4570 & 4775 mm

064263-023

2260 mm

5030 & 5230 mm

064263-024

2415 mm

5285 & 5485 mm

064263-025

2565 mm

5665 & 5865 mm

064263-026

2718 mm

6045 & 6250 mm

064263-027

2870 mm

6350 & 6555 mm

064263-028

3025 mm

6805 & 7010 mm

064263-029

3175 mm

7190 & 7390 mm

064263-030 Tab028gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.4-2040

HYDRAULIC ACCESSORIES TL MAST

Accessory Hose Control Valve Connections 3A To Top Port of 1st Accy Section 3B To Top Port of 1st Accy Section 4A To Top Port of 2nd Accy Section 4A To Top Port of 2nd Accy Section

MP-2040-014 MP-2.5-2040

54M1.0-0000-00054

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

HYDRAULIC ACCESSORIES TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Hose ....................................................................................................... AR 2 ..................... 129667 .................................... Clamp ..................................................................................................... 6 3 ..................... 129265 .................................... Guide ...................................................................................................... 3 4 ..................... 060063-023 ............................ Screw ...................................................................................................... 4 5 ..................... 060059-001 ............................ Nut .......................................................................................................... 2 6 ..................... 129666 .................................... Bracket ................................................................................................... 1 060075-009 ............................ Screw ...................................................................................................... 2 7 ..................... 064296-008 ............................ Elbow (includes O-Ring) ....................................................................... AR 8 ..................... 064019-100 ............................ O-Ring .................................................................................................... AR 9 ..................... 130055 .................................... Tube ........................................................................................................ 1 10 ................... 130054 .................................... Tube ........................................................................................................ 1

Collapsed Height

Lift Height

Position 1

2110 mm

2995 & 3200 mm

064255-336

2260 mm

3300 & 3505 mm

064255-337

2415 mm

3605 & 3810 mm

064255-338 Tab029gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.5-2040

HYDRAULIC ACCESSORIES TT MAST

Accessory Hose Control Valve Connections 3A To Top Port of 1st Accy Sektion 3B To Top Port of 1st Accy Sektion 4A To Top Port of 2nd Accy Sektion 4A To Top Port of 2nd Accy Sektion

MP-2040-015 MP-2.9-2040

56M1.0-0000-00056

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

HYDRAULIC ACCESSORIES TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Hose (see Table) .................................................................................... AR 2 ..................... 129231 .................................... Guide Hose ............................................................................................ AR 060063-004 ............................ Screw ...................................................................................................... AR 060059-001 ............................ Nut .......................................................................................................... AR

Collapsed Height

Lift Height

Position 1

2110 mm

4570 & 4775 mm

064255-328

2260 mm

5030 & 5230 mm

064255-329

2415 mm

5285 & 5485 mm

064255-330

2565 mm

5665 & 5865 mm

064255-331

2718 mm

6045 & 6250 mm

064255-332

2870 mm

6350 & 6550 mm

064255-333

3025 mm

6805 & 7010 mm

064255-334

3175 mm

7190 & 7390 mm

064255-335 Tab004gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.9-2040

VALVE BLOC Three Spool

MP-2040-018 MP-2.10-2040

58M1.0-0000-00058

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

VALVE BLOC INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 129938 .................................... Valve Block (three Spool) ...................................................................... 1 1 ........................... 127564 .................................... Adapter Spool End (9.5 +/- 1.5Nm) ................................................. 3 2 ........................... 130157 .................................... O-Ring .............................................................................................. 5 3 ........................... 112671 .................................... Plate Seal ......................................................................................... 3 4 ........................... 060015-002 ............................. Screw (5.4 +/- 1.5Nm) ...................................................................... 6 5 ........................... 130161 .................................... O-Ring .............................................................................................. 6 6 ........................... 112676 .................................... Wiper ................................................................................................ 6 7 ........................... 112660 .................................... Nut (19 +/- 2Nm) ............................................................................... 4 8 ........................... 112658 .................................... Nut (45 +/- 4.5Nm) ........................................................................... 2 9 ........................... 127566-006 ............................. Screw Flow Control (9.5 +/- 1.5Nm) ................................................ 1 10 ......................... 112670 .................................... Poppet C.V. ....................................................................................... 3 11 ......................... 127555 .................................... Spring ............................................................................................... 3 12 ......................... 112690 .................................... Shuttle .............................................................................................. 2 13 ......................... 130163 .................................... O-Ring .............................................................................................. 2 14 ......................... 112672 .................................... Seat Spring ....................................................................................... 6 15 ......................... 112673 .................................... Spring ............................................................................................... 3 16 ......................... 112674 .................................... End Spool (9.5 +/- 1.5Nm) ............................................................... 3 17 ......................... 112675 .................................... Cap Spool ........................................................................................ 3 18 ......................... 060015-016 ............................. Screw (9.5 +/- 1.5Nm) ...................................................................... 6 19* ......................... 130167 .................................... Inlet Section Assembly (9.5 +/- 1.5Nm) ........................................... 1 20 ......................... 127566-005 ............................. Screw Flow Control (9.5 +/- 1.5Nm) ................................................ 1 21 ......................... 064091-007 ............................. Plug (65 +/- 7Nm) ............................................................................. 1 22 ......................... 130160 .................................... O-Ring .............................................................................................. 1 23 ......................... 130162 .................................... O-Ring .............................................................................................. 1 24 ......................... 127563 .................................... Orifice Set Screw (2.7 +/- 0.3Nm) .................................................... 2 25 ......................... 130171 .................................... Plug (45 +/- 4.5Nm) .......................................................................... 1 26 ......................... 130158 .................................... O-Ring .............................................................................................. 1 27 ......................... 127556 .................................... Rod Tie ............................................................................................. 2 28 ......................... 127558 .................................... Rod Tie ............................................................................................. 1 29 ......................... 130165 .................................... Valve Relief Secondary (45 +/- 4.5Nm) ........................................... 1 30 ......................... 130166 .................................... Spring ............................................................................................... 1 31 ......................... 130164 .................................... Valve Relief Main (45 +/- 4.5Nm) .................................................... 1 32* ......................... 127554 .................................... Spool Section Assembly .................................................................. 1 33* ......................... 130169 .................................... Spool Section Assembly .................................................................. 1 34* ......................... 130168 .................................... Spool Section Assembly .................................................................. 1 130170 .................................... Kit Seal (includes 2,5,6,13,22,23,24) .................................................... 1 130193 .................................... Kit Conversion From 3 Spool to 4 Spool Valve ..................................... 1

* ..................... Housing and spool are matched, if damaged replace complete spool or inlet section assembly

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.10-2040

VALVE BLOC Four Spool

MP-2040-019 MP-2.10-2040

60M1.0-0000-00060

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

VALVE BLOC INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 129939 .................................... Valve Block (four Spool) ........................................................................ 1 1 ........................... 127564 .................................... Adapter Spool End (9.5 +/- 1.5Nm) ................................................. 4 2 ........................... 130157 .................................... O-Ring .............................................................................................. 7 3 ........................... 112671 .................................... Plate Seal ......................................................................................... 4 4 ........................... 060015-002 ............................. Screw (5.4 +/- 1.5Nm) ...................................................................... 8 5 ........................... 130161 .................................... O-Ring .............................................................................................. 8 6 ........................... 112676 .................................... Wiper ................................................................................................ 8 7 ........................... 112660 .................................... Nut (19 +/- 2.0Nm) ........................................................................... 4 8 ........................... 112658 .................................... Nut (45 +/- 4.5Nm) ........................................................................... 2 9 ........................... 127566-003 ............................. Screw Flow Control (9.5 +/- 1.5Nm) ................................................ 1 10 ......................... 112670 .................................... Poppet C.V. ....................................................................................... 4 11 ......................... 127555 .................................... Spring ............................................................................................... 4 12 ......................... 112690 .................................... Shuttle .............................................................................................. 3 13 ......................... 130163 .................................... O-Ring .............................................................................................. 3 14 ......................... 112672 .................................... Seat Spring ....................................................................................... 8 15 ......................... 112673 .................................... Spring ............................................................................................... 4 16 ......................... 112674 .................................... End Spool (9.5 +/- 1.5Nm) ............................................................... 4 17 ......................... 112675 .................................... Cap Spool ........................................................................................ 4 18 ......................... 060015-016 ............................. Screw (9.5 +/- 1.5Nm) ...................................................................... 8 19 ......................... 127566-006 ............................. Screw Flow Control (9.5 +/- 1.5Nm) ................................................ 1 20* ......................... 130167 .................................... Inlet Section Assembly (9.5 +/- 1.5Nm) ........................................... 1 21 ......................... 127566-005 ............................. Screw Flow Control (9.5 +/- 1.5Nm) ................................................ 1 22 ......................... 064091-007 ............................. Plug (65 +/- 7Nm) ............................................................................. 1 23 ......................... 130160 .................................... O-Ring .............................................................................................. 1 24 ......................... 130162 .................................... O-Ring .............................................................................................. 1 25 ......................... 127563 .................................... Orifice Set Screw (2.7 +/- 0.3Nm) .................................................... 2 26 ......................... 130171 .................................... Plug (45 +/- 4.5Nm) ......................................................................... 1 27 ......................... 130158 .................................... O-Ring .............................................................................................. 1 28 ......................... 127557 .................................... Rod Tie ............................................................................................. 2 29 ......................... 127559 .................................... Rod Tie ............................................................................................. 1 30 ......................... 130165 .................................... Valve Relief Secondary (45 +/- 4.5Nm) .......................................... 1 31 ......................... 130166 .................................... Spring ............................................................................................... 1 32 ......................... 130164 .................................... Valve Relief Main (45 +/- 4.5Nm) ................................................... 1 33* ......................... 127550 .................................... Spool Section Assembly .................................................................. 1 34* ......................... 127551 .................................... Spool Section Assembly .................................................................. 1 35* ......................... 130169 .................................... Spool Section Assembly .................................................................. 1 36* ......................... 130168 .................................... Spool Section Assembly .................................................................. 1 130170 .................................... Kit Seal (includes 2,5,6,13,23,24,27) .............................................. 1 * ........................... Housing and spool are matched, if damaged replace complete spool or inlet section assembly

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.10-2040

TILT MANIFOLD

MP-2040-020 MP-2.10-2040

62M1.0-0000-00062

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TILT MANIFOLD INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 130123S ................................. Tilt Manifold ............................................................................................ 1 1 ........................... 130118 .................................... Block Manifold .................................................................................. 1 2 ........................... 126944 .................................... Valve Counterbalanced Assembly (includes 3) .............................. 1 3 ................................. 111791 ..................................... Kit Seal ....................................................................................... 1 4 ........................... 064091-006 ............................. Plug (includes O-Ring) .................................................................... 3 064019-031 ............................. O-Ring ......................................................................................... 3 5 ........................... 130122 .................................... Valve Solenoid Assembly (includes Seal Kit) ................................. 1 Seal Kit ....................................................................................... 1 6 ........................... 127269-001 ............................. Solenoid Coil 36V ............................................................................ 1 ............................ 127269-002 ............................. Solenoid Coil 48V ............................................................................ 1 7 .............................................................................. Nut .................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.10-2040

PARK BRAKE RELEASE MANIFOLD

MP-2040-021 MP-2.10-2040

64M1.0-0000-00064

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

PARK BRAKE RELEASE MANIFOLD INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 126727 .................................... Manifold Assembly (includes 1-3) ......................................................... 1 1 ........................... 129723 .................................... Pump Hand ...................................................................................... 1 129724 .................................... Kit Seal ............................................................................................. 1 2 ........................... 129725 .................................... Valve Manual Brake Release .......................................................... 1 129726 .................................... Kit Seal ............................................................................................. 1 3 ........................... 129740 .................................... Valve Solenoid ................................................................................. 1 111790-015 ............................. Kit Seal ............................................................................................. 1 4 ........................... 127269-001 ............................. Coil Solenoid 36V SV2 .................................................................... 1 127269-002 ............................. Coil Solenoid 48V SV2 .................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.10-2040

LOWERING FLOW CONTROL MANIFOLD

MP-2040-022 MP-2.10-2040

66M1.0-0000-00066

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

LOWERING FLOW CONTROL MANIFOLD INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 128306-001 ............................ Manifold Block (TT Mast) ....................................................................... 1 128306-002 ............................ Manifold Block (TL Mast) ....................................................................... 1 1 ........................... 064019-102 ............................. O-Ring .............................................................................................. 4 2 ........................... 064279-013 ............................. Adapter (TT Mast/includes O-Rings) ............................................... 1 064091-005 ............................. Plug (TL Mast/includes O-Rings) .................................................... 1 3 ........................... 064019-075 ............................. O-Ring .............................................................................................. 1 4 ........................... 128307 .................................... Manifold Block .................................................................................. 1 5 ........................... 064319-010 ............................. Tee (includes O-Rings) .................................................................... 1 6 ........................... 064019-045 ............................. O-Ring .............................................................................................. 1 7 ........................... 128716-001 ............................. Regulator Flow (includes O-Rings) ................................................. 1 8 ........................... 064019-112 ............................. O-Ring .............................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.10-2040

ACCESSORY MANIFOLD

129425-001, -003, -005 & -006 Accessory Manifold Block with Quick Disconnect

129425-001, -002, -003 & -004 Accessory Manifold Block

129425-005 Accessory Manifold Block

129425-006 Accessory Manifold Block

129425-002, -004 Accessory Manifold Block without Quick Disconnect

MP-2040-023 MP-2.10-2040

68M1.0-0000-00068

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

ACCESSORY MANIFOLD INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Parts Common to 129425-001 - 006 Accessory Manifold Block 1 ........................... 129213 .................................... Block Manifold .................................................................................. 1 2 ........................... 126233 .................................... Valve Crossover Relief (included O-Ring) ...................................... 1 3 ........................... 064019-045 ............................. O-Ring .............................................................................................. 1 129425-001 Accessory Manifold Block (TT and TL Mast with Quick Disconnect)

4 ........................... 064279-008 ............................. Adapter (includes O-Rings) ............................................................. 2 5 ................................. 064019-100 ............................. O-Ring ......................................................................................... 2 6 ................................. 064019-030 ............................. O-Ring ......................................................................................... 6 7 ........................... 064004-001 ............................. Connector (included O-Ring) .......................................................... 2 8 ........................... 064004-001 ............................. Connector (included 6) ................................................................... 2 9 ........................... 064231-001 ............................. Cap Dust .......................................................................................... 2 10 ......................... 064333-003 ............................. Nipple ............................................................................................... 2 11 ......................... 064232-001 ............................. Plug Dust .......................................................................................... 2 12 ......................... 064334-003 ............................. Coupler ............................................................................................. 2 13 ......................... 064019-030 ............................. O-Ring .............................................................................................. 2 129425-002 Accessory Manifold Block (TT and TL Mast without Quick Disconnect)

4 ........................... 064004-004 ............................. Adapter (included O-Ring) ............................................................... 2 6 ................................. 064019-030 ............................. O-Ring ......................................................................................... 6 7 ........................... 064004-001 ............................. Connector (included O-Ring) .......................................................... 2 8 ........................... 064004-001 ............................. Connector (included 6) .................................................................... 2 9 ........................... 064231-001 ............................. Cap Dust .......................................................................................... 2 10 ......................... 064333-003 ............................. Nipple ............................................................................................... 2 11 ......................... 064232-001 ............................. Plug Dust .......................................................................................... 2 12 ......................... 064334-003 ............................. Coupler ............................................................................................. 2 13 ......................... 064019-030 ............................. O-Ring .............................................................................................. 2 129425-004 Accessory Manifold Block (Quad Mast without Quick Disconnect)

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.10-2040

ACCESSORY MANIFOLD

129425-001, -003, -005 & -006 Accessory Manifold Block with Quick Disconnect

129425-001, -002, -003 & -004 Accessory Manifold Block

129425-005 Accessory Manifold Block

129425-006 Accessory Manifold Block

129425-002, -004 Accessory Manifold Block without Quick Disconnect

MP-2040-023 MP-2.10-2040

70M1.0-0000-00070

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

ACCESSORY MANIFOLD INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

4 ........................... 064279-008 ............................. Adapter (included O-Ring) ............................................................... 2 5 ................................. 064019-100 ............................. O-Ring ......................................................................................... 2 6 ................................. 064019-030 ............................. O-Ring ......................................................................................... 8 8 ........................... 064004-001 ............................. Connector (included 6) .................................................................... 2 9 ........................... 064231-001 ............................. Cap Dust .......................................................................................... 2 10 ......................... 064333-003 ............................. Nipple ............................................................................................... 2 11 ......................... 064232-001 ............................. Plug Dust .......................................................................................... 2 12 ......................... 064334-003 ............................. Coupler ............................................................................................. 2 13 ......................... 064019-030 ............................. O-Ring .............................................................................................. 2 14 ......................... 064280-009 ............................. Connector (included O-Ring) .......................................................... 2 064019-100 ............................. O-Ring ......................................................................................... 2 129425-006 Accessory Manifold Block (Quad Mast with Quick Disconnect and SideShift)

4 ........................... 064004-004 ............................. Adapter (included O-Ring) ............................................................... 2 6 ................................. 064019-030 ............................. O-Ring ......................................................................................... 8 8 ........................... 064004-001 ............................. Connector (included 6) .................................................................... 2 9 ........................... 064231-001 ............................. Cap Dust .......................................................................................... 2 10 ......................... 064333-003 ............................. Nipple ............................................................................................... 2 11 ......................... 064232-001 ............................. Plug Dust .......................................................................................... 2 12 ......................... 064334-003 ............................. Coupler ............................................................................................. 2 13 ......................... 064019-030 ............................. O-Ring .............................................................................................. 2 15 ......................... 064061-003 ............................. Connector (included O-Ring) .......................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.10-2040

PUMP

MP-2040-016 MP-2.12-2040

72M1.0-0000-00072

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

PUMP INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 128506 .................................... Lift Pump ................................................................................................ 1 2 ..................... 060017-054 ............................ Screw ...................................................................................................... 2 060030-177 ............................ Flatwasher ............................................................................................. 2 063002-027 ............................ Grease (Spline) ...................................................................................... AR 130173 .................................... Seal Kit ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.12-2040

PUMP MOTOR

MP-2040-017 MP-2.13-2040

74M1.0-0000-00074

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

PUMP MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 020726-001 ............................ Pump Motor 36V/48V (with Sensors) .................................................... 1 020726-002 ............................ Pump Motor 36V/48V (with Sensors EE) .............................................. 1 1 ........................... 060078-007 ............................. Screw (16-17Nm) ............................................................................. 4 2 ........................... 020245 .................................... Commutator End Head .................................................................... 1 3 ........................... 020584 .................................... Headband EE (Commutator End) ................................................... 1 4 ........................... 062547 .................................... Connector Brush Wear Sensor ........................................................ 1 020291 .................................... Lead BWI 190 mm/ ........................................................................... 1 020292 .................................... Lead BWI 310 mm/ ........................................................................... 1 5 ........................... 119040 .................................... Kit Terminal Stud (includes all Components for 1 Motor) ............... 1 6 ........................... 062547 .................................... Connector Over Temperature Sensor ............................................. 1 7 ........................... 060009-144 ............................. Ring Retaining ................................................................................. 1 8 ........................... 020240-002 ............................. Brush Box (includes 11) .................................................................. 1 9 ........................... 020252-001 ............................. Brush ................................................................................................ 8 10 ......................... 060078-011 ............................. Screw ................................................................................................ 8 11 ......................... 118991 .................................... Spring Kit (includes 8 Springs) ........................................................ 1 12 ......................... 060032-051 ............................. Screw ................................................................................................ 4 13 ......................... 060046-020 ............................. Washer Spring ................................................................................. 1 14 ......................... 065081-056 ............................. Bearing Ball ...................................................................................... 1 15 ......................... 020749-002 ............................. Frame & Field ................................................................................... 1 16 ......................... 060078-003 ............................. Screw Thread Forming ..................................................................... 12 17 ......................... 020727 .................................... Armature (includes Fan/Fan not Servicable) ................................... 1 18 ......................... 020421 .................................... Headband EE (Drive End) ............................................................... 1 19 ......................... 020242 .................................... Drive End Head ................................................................................ 1 020241 .................................... Drive End Head (includes 7 & 21) ................................................... 1 20 ......................... 060078-009 ............................. Screw ................................................................................................ 4 21 ......................... 065081-054 ............................. Bearing Ball ...................................................................................... 1 118942 .................................... Kit Brush (includes 9) ....................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-2.13-2040

Page intentionally left blank

Printed in Germany

76M1.0-0000-00076

SECTION 3

Printed in Germany

GEAR BOX

MP-2040-029 MP-3.1-2040

78M1.0-0000-00078

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

GEAR BOX INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 130053 .................................... Drive Unit Housing Assembly (includes LH & RH) .............................. 1 078885-006 ............................ Bolt (545Nm) .......................................................................................... 12 061004-016 ............................ Thread Locking Adhesive Primer ......................................................... 1 061004-030 ............................ Gasket Eliminator Red ........................................................................... 1 2 ..................... 121909 .................................... Pin .......................................................................................................... 1 061004-024 ............................ Retaining Compound ............................................................................ 1 3 ..................... 065159 .................................... Needle Bearing ...................................................................................... 2 4 ..................... 121912 .................................... Thrust Washer ........................................................................................ 2 5 ..................... 126752 .................................... 2nd Reduction Gear .............................................................................. 1 6 ..................... 125530 .................................... Differential Assembly ............................................................................. 1 129980 .................................... 3rd Reduction Gear ............................................................................... 1 060017-100 ............................ Screw (545Nm) ...................................................................................... 12 7 ..................... 065023 .................................... Bearing Cup ........................................................................................... 2 065024 .................................... Bearing Cone ......................................................................................... 2 8 ..................... 060019-075 ............................ Set Screw ............................................................................................... 2 9 ..................... 126497-001 ............................ Adjusting Cup ........................................................................................ 1 060015-051 ............................ Set Screw (545Nm) ............................................................................... 2 064019-103 ............................ O-Ring .................................................................................................... 1 10 ................... 126497-002 ............................ Adjusting Cup ........................................................................................ 1 060015-051 ............................ Set Screw (545Nm) ............................................................................... 2 11 ................... 061011-006 ............................ Dowel Pin ............................................................................................... 2 12 ................... 064329-001 ............................ Magnetic Plug (with O-Ring) ................................................................. 1 13 ................... 064091-006 ............................ Plug (with O-Ring) ................................................................................. 1 14 ................... 064091-001 ............................ Plug (with O-Ring) ................................................................................. 1 061004-023 ............................ Hydraulic Thread Sealant ...................................................................... 1 15 ................... 121923 .................................... Axle Housing RH ................................................................................... 1 060020-051 ............................ Screw (545Nm) ...................................................................................... 12 061004-016 ............................ Thread Locking Adhesive Primer ......................................................... 1 061004-030 ............................ Gasket Eliminator Red ........................................................................... 1 16 ................... 121922 .................................... Axle Housing LH .................................................................................... 1 060019-070 ............................ Screw (545Nm) ...................................................................................... 4 061004-016 ............................ Primer ..................................................................................................... 1 061004-030 ............................ Gasket Eliminator .................................................................................. 1 17 ................... 121917 .................................... Axle Mount ............................................................................................. 1 18 ................... 060020-051 ............................ Screw (for RH Brake Assembly/545Nm) ............................................... 10 060030-325 ............................ Flatwasher ............................................................................................. 10 19 ................... 060020-050 ............................ Screw (for LH Brake Assembly/545Nm) ............................................... 10 060030-325 ............................ Flatwasher ............................................................................................. 10 20 ................... 125531 .................................... Axle Hub Assembly (includes Stud) ...................................................... 2 121920 .................................... Axle Hub ........................................................................................... 2 129130 .................................... Stud 6 Per Axle Hub ......................................................................... 12 21 ................... 064138-017 ............................ Oil Seal ................................................................................................... 2 22 ................... 065157 .................................... Bearing Cone ......................................................................................... 2 065158 .................................... Bearing Cup ........................................................................................... 2 23 ................... 060051-005 ............................ Tabbed Washer ...................................................................................... 2 24 ................... 060044-011 ............................ Lockwasher ............................................................................................ 2 25 ................... 060043-010 ............................ Locknut ................................................................................................... 2 26 ................... 121921 .................................... Differential Axle ..................................................................................... 2 061004-016 ............................ Thread Locking Adhesive Primer ......................................................... 1 061004-030 ............................ Gasket Eliminator Red ........................................................................... 1 060017-070 ............................ Screw (545Nm) ...................................................................................... 24 27 ................... 121915 .................................... 1st Reduction Pinion ............................................................................. 1 28 ................... 126498 .................................... Locking Nut (545Nm) ............................................................................ 1 29 ................... 060000-076 ............................ Roll Pin ................................................................................................... 1 30 ................... 060009-067 ............................ Retaining Ring ....................................................................................... 1 31 ................... 121910 .................................... Gear ........................................................................................................ 1 32 ................... 060018-009 ............................ Screw (545Nm) ...................................................................................... 5 061004-002 ............................ Thread Locking Adhesive Primer ......................................................... 1 061004-026 ............................ Removable Thread Locker .................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-3.1-2040

GEAR BOX

MP-2040-029 MP-3.1-2040

80M1.0-0000-00080

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

GEAR BOX INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

33 ................... 065161 .................................... Bearing Cone ......................................................................................... 2 065162 .................................... Bearing Cup ........................................................................................... 2 34 ................... 064011-005 ............................ Elbow ...................................................................................................... 1 064194-002 ............................ Breather Vent .......................................................................................... 1 061004-016 ............................ Thread Locking Adhesive Primer ......................................................... 1 061004-023 ............................ Hydraulic Thread Sealant ...................................................................... 1 35 ................... 060099-006 ............................ Screw (545Nm) ...................................................................................... 8 060030-339 ............................ Flatwasher ............................................................................................. 12 060059-013 ............................ Nut .......................................................................................................... 4 36 ................... 129296 .................................... Dowel Pin ............................................................................................... 4 060106-001 ............................ Roll Pin (used on Left Hand/Side not Shown) ...................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-3.1-2040

DRIVE MOTOR

MP-2040-030 MP-3.2-2040

82M1.0-0000-00082

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

DRIVE MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 020723-001 ............................ Drive Motor 36V/48V ............................................................................. 1 020723-002 ............................ Drive Motor 36V/48V EE ........................................................................ 1 1 ........................... 020823 .................................... Commutator End Head .................................................................... 1 2 ........................... 060017-095 ............................. Screw ................................................................................................ 12 060005-009 ............................. Lockwasher ...................................................................................... 12 3 ........................... 062547 .................................... Connector Brush Wear Sensor ........................................................ 1 020217 .................................... Lead BWI 290 mm ............................................................................ 1 020220 .................................... Lead BWI 430 mm ............................................................................ 1 4 ........................... 020305 .................................... Headband ........................................................................................ 1 020408 .................................... Headband EE ................................................................................... 1 5 ........................... 020306 .................................... Headband ........................................................................................ 1 020409 .................................... Headband EE ................................................................................... 1 6 ........................... 060029-005 ............................. Screw Drive ...................................................................................... 4 7 ........................... 116958 .................................... Kit Terminal Stud (includes all Components for 1 Motor) ............... 1 8 ........................... 020207 .................................... Brush Box (includes 12) .................................................................. 1 9 ........................... 116961 .................................... Kit Brush (includes 8 Brushes) ........................................................ 1 10 ......................... 060078-011 ............................. Screw ................................................................................................ 12 11 ......................... 020281 .................................... Bracket Terminal ............................................................................... 4 12 ......................... 116960 .................................... Kit Spring (includes 8 Brushes) ....................................................... 1 13 ......................... 060015-037 ............................. Screw ................................................................................................ 4 060005-022 ............................. Lockwasher ...................................................................................... 4 14 ......................... 060046-018 ............................. Washer Spring ................................................................................. 1 15 ......................... 065081-058 ............................. Bearing Ball ...................................................................................... 1 16 ......................... 020820 .................................... Frame and Field (includes Associated Components of 7,16,18 .... 1 17 ......................... 060016-012 ............................. Screw ................................................................................................ 8 060005-008 ............................. Lockwasher ...................................................................................... 8 18 ......................... 062547 .................................... Connector Over Temperature Sensor ............................................. 1 19 ......................... 020724 .................................... Armature (includes Fan) .................................................................. 1 20 ......................... 020280 .................................... Headband Narrow ........................................................................... 1 020431 .................................... Headband Narrow EE ..................................................................... 1 060031-023 ............................. Nut Speed ........................................................................................ 1 060015-039 ............................. Screw ................................................................................................ 1 21 ......................... 060009-148 ............................. Ring Beveled Retainer .................................................................... 1 22 ......................... 065081-059 ............................. Bearing Ball ...................................................................................... 1 23 ......................... 020821 .................................... Drive End Head ................................................................................ 1 020732 .................................... Drive End Head Assembly (includes 21 & 22) ............................... 1 24 ......................... 064211-006 ............................. Seal Oil ............................................................................................. 1 25 ......................... 060009-149 ............................. Ring Beveled Retainer .................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-3.2-2040

DRIVE TIRE

Torque Lug Nuts in Sequence of 50, 270 & 415-440Nm

MP-2040-031 MP-3.4-2040

84M1.0-0000-00084

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

DRIVE TIRE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 127091 .................................... Wheel Nut .............................................................................................. 6 065005-003 ............................ Anti-Seize (0,62l) ................................................................................... 1 2 ........................................................................ Hub (see Table) ...................................................................................... 1 3 ........................................................................ Tire (see Table) ...................................................................................... 1 4 ........................................................................ Tire (see Table) ...................................................................................... 1

Standard Tread 1815kg Capacity Tire Size 535 x 180 x 380 mm Drive Tire Assembly

Tire

Hub

Tread Design

Composition/Color

128401-001

129219-001

121973

Lugged

Ruber/Black

128401-002

129219-002

121973

Lugged

Ruber/Grey

128401-003

129219-003

121973

Smooth

Ruber/Grey

128401-004

129219-004

121973

Smooth

Ruber/Black Tab005gb

Wide Tread 1815kg Capacity Tire Size 535 x 180 x 380 mm Drive Tire Assembly

Tire

Hub

Tread Design

Composition/Color

128404-001

129219-001

128375

Lugged

Ruber/Black

128404-002

129219-002

128375

Lugged

Ruber/Grey

128404-003

129219-003

128375

Smooth

Ruber/Grey

128404-004

129219-004

128375

Smooth

Ruber/Black Tab006gb

Standard Tread 2270kg Capacity Tire Size 535 x 205 x 380 mm Drive Tire Assembly

Tire

Hub

Tread Design

Composition/Color

128402-001

129220-001

121973

Lugged

Ruber/Black

128402-002

129220-002

121973

Lugged

Ruber/Grey

128402-003

129220-003

121973

Smooth

Ruber/Grey

128402-004

129220-004

121973

Smooth

Ruber/Black Tab007gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-3.4-2040

DRIVE TIRE

Torque Lug Nuts in Sequence of 50, 270 & 415-440Nm

MP-2040-031 MP-3.4-2040

86M1.0-0000-00086

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

DRIVE TIRE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Wide Tread 2270kg Capacity Tire Size 535 x 205 x 380 mm Drive Tire Assembly

Tire

Hub

Tread Design

Composition/Color

128405-001

129220-001

128375

Lugged

Ruber/Black

128405-002

129220-002

128375

Lugged

Ruber/Grey

128405-003

129220-003

128375

Smooth

Ruber/Grey

128405-004

129220-004

128375

Smooth

Ruber/Black Tab008gb

Standard Tread 2495/2720kg Capacity Tire Size 535 x 230 x 380 mm Drive Tire Assembly

Tire

Hub

Tread Design

Composition/Color

128403-001

129221-001

121973

Lugged

Ruber/Black

128403-002

129221-002

121973

Lugged

Ruber/Grey

128403-003

129221-003

121973

Smooth

Ruber/Grey

128403-004

129221-004

121973

Smooth

Ruber/Black Tab009gb

Wide Tread 2495/2720kg Capacity Tire Size 535 x 230 x 380 mm Drive Tire Assembly

Tire

Hub

Tread Design

Composition/Color

128406-001

129221-001

128375

Lugged

Ruber/Black

128406-002

129221-002

128375

Lugged

Ruber/Grey

128406-003

129221-003

128375

Smooth

Ruber/Grey

128406-004

129221-004

128375

Smooth

Ruber/Black Tab010gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-3.4-2040

Page intentionally left blank

Printed in Germany

88M1.0-0000-00088

SECTION 4

Printed in Germany

SOCKET - HOUSING

3 3

1 1

2 2

MP-2040-047

MP-2040-048 MP-4.0-2040

90M1.0-0000-00090

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

SOCKET - HOUSING INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 130197-*** .............................. Connector (see Table) ........................................................................... 1 2 ..................... 062706 .................................... Tool Extraction ....................................................................................... 1 3 ..................... 062737 .................................... Tool Crimp .............................................................................................. 1 4,5,6,7,8 ............................................................... Connector (see Table, next Page) ......................................................... AR 9 ........................................................................ Terminal (see Table, next Page) ............................................................ AR 10 ...................................................................... Seal (see Table, next Page) .................................................................. AR

Designation

Position 1

CA 401

130197-008

CA 402

130197-008

CA 403

130197-012

CA 404

130197-008

CA 405

130197-002

CA 407

130197-012

CA 410

130197-006

CA 601

130197-011

CA 602

130197-004

CA 603

130197-008

CA 604

130197-008

CA 605

130197-008

CA 606

130197-008

CA 611

130197-003

CA 625

130197-003

CA 626

130197-003

CA 631

130197-012

CA 632

130197-012

CA 633

130197-004

CA 641

130197-006

CA 642

130197-002

CA 651

130197-012

CA 661

130197-003

CA 671

130197-008

CA 672

130197-012

CA 674

130197-004

CA 6813

130197-006

Tab012gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.0-2040

SOCKET - HOUSING

3 3

1 1

2 2

MP-2040-047

MP-2040-048 MP-4.0-2040

92M1.0-0000-00092

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

SOCKET - HOUSING INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Designation

Index

Connector P/N

Position 9

Position 10

Terminal

PC 201

062717-006

not Applicable

not Required

not Applicable

PC 202

062717-007

not Applicable

not Required

not Applicable

PC 203

062717-005

not Applicable

not Required

not Applicable

PC 204

062717-008

not Applicable

not Required

not Applicable

PC 205

062717-006

not Applicable

not Required

not Applicable

PC 206

062717-004

not Applicable

not Required

062007-005 062007-032

PC 207

062717-004

not Applicable

not Required

not Applicable

PC 421

062365-001

062007-066

not Required

062397

PC 422

062365-002

062007-066

062397

062007-036

PC 423

062453

062007-066

062451

062007-050

not Required

062007-068

not Required

062007-078

PC 426

062365-001

062007-066

062397

not Applicable

PC 427

062365-002

062007-066

062397

not Applicable

PC 428

062453

062007-066

062451

062007-036

PC 675

062724-001

062007-002

not Required

062725-001

PC 676

062724-001

062007-002

not Required

062725-001

PC 801

not Applicable

not Required

062007-050

PC 802

not Applicable

not Required

062007-050

PC 803

not Applicable

not Required

062007-050

PC 804

not Applicable

not Required

062007-050

PC 805

not Applicable

not Required

062020-001

PC 806

not Applicable

not Required

062020-001

PC 807

not Applicable

not Required

062007-076

not Applicable

not Required

062007-063

PC 808

062717-012

062007-076 PC 809

not Applicable

not Required

062007-050

PC 810

not Applicable

not Required

062007-050

PC 811

062379-010

not Applicable

not Required

not Applicable

PC 812

062379-010

not Applicable

not Required

not Applicable

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

Tab013gb

MP-4.0-2040

ELECTRICAL COMPONENTS

MP-2040-032 MP-4.0-2040

94M1.0-0000-00094

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

ELECTRICAL COMPONENTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 126489 .................................... 48V Fan FAN1 ........................................................................................ 1 2 ..................... 128458 .................................... Fan Guard .............................................................................................. 2 3 ..................... 060065-009 ............................ Screw ...................................................................................................... 4 4 ..................... 102126-001 ............................ Grounding Strap .................................................................................... 1 5 ..................... 050025-010 ............................ Carriage Bolt .......................................................................................... 1 050068-004 ............................ Nut .......................................................................................................... 1 6 ..................... 060075-005 ............................ Screw ...................................................................................................... 4 060030-080 ............................ Flatwasher ............................................................................................. 4 050068-004 ............................ Nut .......................................................................................................... 4 7 ..................... 093786-001 ............................ Vibration Mount ...................................................................................... 4 8 ..................... 050067-035 ............................ Screw ...................................................................................................... 2 9 ..................... 129995 .................................... Bracket ................................................................................................... 1 050025-010 ............................ Carriage Bolt .......................................................................................... 3 050068-004 ............................ Nut .......................................................................................................... 3 10 ................... 129943 .................................... Tilt Module ............................................................................................. 1 060062-014 ............................ Screw ...................................................................................................... 2 11 ................... 124668 .................................... Bus Fuse Panel ...................................................................................... 1 12 ................... 060102-002 ............................ U-Nut ...................................................................................................... 2 13 ................... 050007-009 ............................ Screw ...................................................................................................... 2 050009-013 ............................ Flatwasher ............................................................................................. 2 14 ................... 124629 .................................... Bus Bar ................................................................................................... 2 15 ................... 060062-008 ............................ Screw ...................................................................................................... 6 060030-060 ............................ Flatwasher ............................................................................................. 6 060005-026 ............................ Lockwasher ............................................................................................ 6 16 ................... 065004-035 ............................ Grommet ................................................................................................ 2 17 ................... 128496 .................................... Mounting Plate ....................................................................................... 1 18 ................... 109305-001 ............................ Receptacle ............................................................................................. 1 19 ................... 060086-002 ............................ Stud ........................................................................................................ 1 060087 .................................... Retainer ................................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.0-2040

CONTACTOR PANEL SCR Lift

MP-2040-033 MP-4.1-2040

96M1.0-0000-00096

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

CONTACTOR PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 127992 .................................... Contactor Panel Assembly .................................................................... 1 1 ........................... 129812 .................................... Base .................................................................................................. 1 2 ........................... 050067-035 ............................. Screw ................................................................................................ 2 3 ........................... 116205 .................................... Insulation Boot ................................................................................. 4 4 ........................... 060075-001 ............................. Screw ................................................................................................ 2 050009-026 ............................. Flatwasher ........................................................................................ 2 050010-032 ............................. Lockwasher ...................................................................................... 2 5 ........................... 114618 .................................... Bus Bar PSCR Neg .......................................................................... 1 6 ........................... 129813 .................................... Bus Bar P-Pos, P1 ............................................................................ 1 7 ........................... 129813 .................................... Bus Bar P-T2, P1 .............................................................................. 1 8 ........................... 125707 .................................... Contactor P2 (High Speed Bypass - Hydraulic) ............................. 1 060062-004 ............................. Screw ................................................................................................ 2 9 ........................... 129814 .................................... Bus Bar P1, P2 ................................................................................. 1 10 ......................... 129815 .................................... Bus Bar T-A2, RB .............................................................................. 1 11 ......................... 129816 .................................... Spacer .............................................................................................. 1 12 ......................... 129817 .................................... Bus Bar 1A, RB Sensor .................................................................... 1 13 ......................... 125707 .................................... Contactor 1A (High Speed Bypass - Traction) ................................ 1 060062-004 ............................. Screw ................................................................................................ 2 14 ......................... 125707 .................................... Contactor RB (Regenerative Braking) ............................................ 1 112224 .................................... Varistor ............................................................................................. 1 060062-004 ............................. Screw ................................................................................................ 2 15 ......................... 112220 .................................... Contactor S Steering ........................................................................ 1 060062-004 ............................. Screw ................................................................................................ 2 16 ......................... 112218 .................................... Contactor P1 (Turn On/Off Pump Motor) .......................................... 1 060062-004 ............................. Screw ................................................................................................ 2 17 ......................... 129818 .................................... Bus Bar R, 1A ................................................................................... 1 18 ......................... 129819 .................................... Bus Bar 1A, FU1 ............................................................................... 1 19 ......................... 129820 .................................... Insulator ............................................................................................ 1 20 ......................... 076924-020 ............................. Fuse 250A FU1 ................................................................................ 1 21 ......................... 129821 .................................... Bus Bar S, FU3 ................................................................................. 1 22 ......................... 076924-001 ............................. Fuse 60A FU3 .................................................................................. 1 23 ......................... 129822 .................................... Bus Bar FU3, FU1 ............................................................................ 1 24 ......................... 129823 .................................... Insulator ............................................................................................ 1 25 ......................... 129824 .................................... Bus Bar P1, FU2 ............................................................................... 1 26 ......................... 076924-020 ............................. Fuse 250A FU2 ................................................................................ 1 27 ......................... 129050 .................................... Support Bar ...................................................................................... 1 28 ......................... 129825 .................................... Insulator ............................................................................................ 1 29 ......................... 112226 .................................... Shunt ................................................................................................ 1 30 ......................... 114267 .................................... Rectifier 7 ......................................................................................... 1 105575 .................................... Insulator ............................................................................................ AR 112228 .................................... Insulation Tubing .............................................................................. 1 31 ......................... 129826 .................................... Bus Bar RB Sensor, 7 Rec ............................................................... 1 32 ......................... 129827 .................................... Heatsink 7 Rec ................................................................................. 1 129828 .................................... Insulator ............................................................................................ 1 33 ......................... 103005 .................................... Insulation Bushing ........................................................................... 2 34 ......................... 112248 .................................... Bus Bar R, FW .................................................................................. 1 35 ......................... 112223 .................................... Resistor FW ...................................................................................... 1 36 ......................... 112249 .................................... Bus Bar FW, FW Res ........................................................................ 1 37 ......................... 112250 .................................... Bus Bar F, FW ................................................................................... 1 38 ......................... 104483 .................................... Contactor (F & R Forward & Reverse Travel) .................................. 1 060062-004 ............................. Screw ................................................................................................ 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.1-2040

CONTACTOR PANEL SCR Lift

MP-2040-033 MP-4.1-2040

98M1.0-0000-00098

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

CONTACTOR PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

39 ......................... 112220 .................................... Contactor FW Field Weakening ...................................................... 1 060062-004 ............................. Screw ................................................................................................ 2 40 ......................... 129829 .................................... Bus Bar T-Pos, 1A ............................................................................. 1 127189-002 ............................. Contact Lubricant (GE Connectors only) ........................................ 1 Metric hardware is used in making electrical connections between contactors, fuses and bus bars. When selecting lenght of screw, make certain screw does not cause an electrical short 050006-024 ............................. Screw M6 x 1.25 x 16 mm ................................................................ AR 050009-012 ............................. Flatwasher ........................................................................................ AR 050010-015 ............................. Lockwasher ...................................................................................... AR 060063-008 ............................. Screw M8 x 1.25 x 14 mm ................................................................ AR 060063-006 ............................. Screw M8 x 1.25 x 16 mm ................................................................ AR 060063-011 ............................. Screw M8 x 1.25 x 20 mm ................................................................ AR 050009-018 ............................. Flatwasher ........................................................................................ AR 050010-020 ............................. Lockwasher ...................................................................................... AR 060059-001 ............................. Nut .................................................................................................... AR

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.1-2040

CONTACTOR PANEL Contactor Lift

MP-2040-034 MP-4.1-2040

M1.0-0000-000100 100

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

CONTACTOR PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 127990 .................................... Contactor Panel Assembly .................................................................... 1 127991 .................................... Contactor Panel Assembly (with TMM) ................................................. 1 1 ........................... 129812 .................................... Base .................................................................................................. 1 2 ........................... 050067-035 ............................. Screw ................................................................................................ 2 3 ........................... 116205 .................................... Insulation Boot ................................................................................. 2 4 ........................... 060075-001 ............................. Screw ................................................................................................ 2 050009-026 ............................. Flatwasher ........................................................................................ 2 050010-032 ............................. Lockwasher ...................................................................................... 2 5 ........................... 112225 .................................... Card TMM ......................................................................................... 1 6 ........................... 060065-006 ............................. Screw ................................................................................................ 2 050009-004 ............................. Flatwasher ........................................................................................ 2 050010-006 ............................. Lockwasher ...................................................................................... 2 7 ........................... 126811 .................................... Module BDI ....................................................................................... 1 060062-014 ............................. Screw ................................................................................................ 2 8 ........................... 112235 .................................... Insulator ............................................................................................ 2 9 ........................... 112252 .................................... Bus Bar NEG .................................................................................... 1 10 ......................... 129815 .................................... Bus Bar SCR A2, RB ........................................................................ 1 11 ......................... 129816 .................................... Spacer .............................................................................................. 1 12 ......................... 129817 .................................... Bus Bar 1A, RB Sensor .................................................................... 1 13 ......................... 125707 .................................... Contactor 1A (High Speed Bypass - Traction) ................................ 1 060062-004 ............................. Screw ................................................................................................ 2 14 ......................... 125707 .................................... Contactor RB (Regenerative Braking) ............................................ 1 112224 .................................... Varistor ............................................................................................. 1 060062-004 ............................. Screw ................................................................................................ 2 15 ......................... 112220 .................................... Contactor S Steering ........................................................................ 1 060062-004 ............................. Screw ................................................................................................ 2 16 ......................... 112218 .................................... Contactor P1 (Turn On/Off Pump Motor) .......................................... 1 060062-004 ............................. Screw ................................................................................................ 2 17 ......................... 129818 .................................... Bus Bar R, 1A ................................................................................... 1 18 ......................... 129819 .................................... Bus Bar 1A, FU1 ............................................................................... 1 19 ......................... 129820 .................................... Insulator ............................................................................................ 1 20 ......................... 076924-020 ............................. Fuse 250A FU1 ................................................................................ 1 21 ......................... 129821 .................................... Bus Bar S, FU3 ................................................................................. 1 22 ......................... 076924-001 ............................. Fuse 60A FU3 .................................................................................. 1 23 ......................... 129822 .................................... Bus Bar FU3, FU1 ............................................................................ 1 24 ......................... 129823 .................................... Insulator ............................................................................................ 1 25 ......................... 129824 .................................... Bus Bar P1, FU2 ............................................................................... 1 26 ......................... 076924-020 ............................. Fuse 250A FU2 ................................................................................ 1 27 ......................... 129050 .................................... Support Bar ...................................................................................... 1 28 ......................... 129825 .................................... Insulator ............................................................................................ 1 29 ......................... 112226 .................................... Shunt ................................................................................................ 1 30 ......................... 114267 .................................... Rectifier 7 ......................................................................................... 1 105575 .................................... Insulator ............................................................................................ AR 112228 .................................... Insulation Tubing .............................................................................. 1 31 ......................... 129826 .................................... Bus Bar RB Sensor, 7 Rec ............................................................... 1 32 ......................... 129827 .................................... Heatsink 7 Rec ................................................................................. 1 129828 .................................... Insulator ............................................................................................ 1 33 ......................... 103005 .................................... Insulation Bushing ........................................................................... 2 34 ......................... 112248 .................................... Bus Bar R, FW .................................................................................. 1 35 ......................... 112223 .................................... Resistor FW ...................................................................................... 1 36 ......................... 112249 .................................... Bus Bar FW, FW Res ........................................................................ 1 37 ......................... 112250 .................................... Bus Bar F, FW ................................................................................... 1 38 ......................... 104483 .................................... Contactor (F & R Forward & Reverse Travel) .................................. 1 060062-004 ............................. Screw ................................................................................................ 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.1-2040

101

CONTACTOR PANEL Contactor Lift

MP-2040-034 MP-4.1-2040

M1.0-0000-000102 102

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

CONTACTOR PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

39 ......................... 112220 .................................... Contactor FW (Field Weakening) .................................................... 1 060062-004 ............................. Screw ................................................................................................ 2 40 ......................... 129829 .................................... Bus Bar T-Pos, 1A ............................................................................. 1 127189-002 ............................. Contact Lubricant (GE Connectors Only) ....................................... 1 Metric hardware is used in making electrical connectins between contactors, fuses and bus bars. When selecting lenght of screw, make certain screw does not cause an electrical short 050006-024 ............................. Screw M6 x 1.25 x 16 mm ................................................................ AR 050009-012 ............................. Flatwasher ........................................................................................ AR 050010-015 ............................. Lockwasher ...................................................................................... AR 060063-008 ............................. Screw M8 x 1.25 x 14 mm ................................................................ AR 060063-006 ............................. Screw M8 x 1.25 x 16 mm ............................................................... AR 060063-011 ............................. Screw M8 x 1.25 x 20 mm ............................................................... AR 050009-018 ............................. Flatwasher ........................................................................................ AR 050010-020 ............................. Lockwasher ...................................................................................... AR 060059-001 ............................. Nut .................................................................................................... AR

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.1-2040

103

CONTACTOR PANEL SCR Lift „EE“

MP-2040-035 MP-4.1-2040

M1.0-0000-000104 104

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

CONTACTOR PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 128971 .................................... Contactor Panel Assembly .................................................................... 1 1 ........................... 119960 .................................... Bracket ............................................................................................. 8 050006-008 ............................. Screw ................................................................................................ 18 060030-044 ............................. Flatwasher ........................................................................................ 18 2 ........................... 060061-007 ............................. Screw ................................................................................................ 16 ............................ 050010-010 ............................. Lockwasher ...................................................................................... 16 3 ........................... 118283-001 ............................. EE Contactor RB, 1A & P124 V (see Section 4.4) ........................... 3 119976 .................................... Insulator ............................................................................................ 3 4 ........................... 119987 .................................... Varistor Assembly ............................................................................ 1 5 ........................... 128987 .................................... Bus Bar ............................................................................................. 1 060005-031 ............................. Lockwasher ...................................................................................... 1 060059-001 ............................. Nut .................................................................................................... 1 6 ........................... 114267 .................................... Rectifier Assembly 7 REC ............................................................... 1 060063-006 ............................. Screw .......................................................................................... 1 060005-008 ............................. Lockwasher ................................................................................ 1 7 ........................... 060061-004 ............................. Screw ................................................................................................ 2 050010-010 ............................. Lockwasher ...................................................................................... 2 060030-044 ............................. Flatwasher ........................................................................................ 2 103005 .................................... Insulator ............................................................................................ 2 8 ........................... 112226 .................................... Heatsink ........................................................................................... 1 105575 .................................... Insulator ............................................................................................ 1 9 ........................... 060062-008 ............................. Screw ................................................................................................ 1 060005-022 ............................. Lockwasher ...................................................................................... 1 10 ......................... 112227 .................................... Shunt Sensor 2 ................................................................................. 1 060063-006 ............................. Screw ................................................................................................ 1 060005-008 ............................. Lockwasher ...................................................................................... 1 11 ......................... 128979 .................................... Bus Bar ............................................................................................. 1 060063-006 ............................. Screw ................................................................................................ 1 060005-008 ............................. Lockwasher ...................................................................................... 1 12 ......................... 060005-031 ............................. Lockwasher ...................................................................................... 1 060059-001 ............................. Nut .................................................................................................... 1 13 ......................... 128980 .................................... Bus Bar ............................................................................................. 1 060030-017 ............................. Flatwasher ........................................................................................ 1 060005-008 ............................. Lockwasher ...................................................................................... 1 103327 .................................... Nut .................................................................................................... 1 14 ......................... 060063-006 ............................. Screw ................................................................................................ 1 060005-008 ............................. Lockwasher ...................................................................................... 1 060030-017 ............................. Flatwasher ........................................................................................ 1 15 ......................... 119159 .................................... EE Contactor F/R (see Section 4.4) ................................................ 1 119988 .................................... Insulator ............................................................................................ 1 060005-031 ............................. Lockwasher ...................................................................................... 2 060059-001 ............................. Nut .................................................................................................... 2 16 ......................... 128985 .................................... Bus Bar ............................................................................................. 1 17 ......................... 118281-001 ............................. EE Contactor S (see Section 4.4) .................................................... 1 119975 .................................... Insulator ............................................................................................ 1 060005-031 ............................. Lockwasher ...................................................................................... 1 060059-001 ............................. Nut .................................................................................................... 1 18 ......................... 128981 .................................... Bus Bar ............................................................................................. 1 19 ......................... 060005-020 ............................. Lockwasher ...................................................................................... 1 050008-024 ............................. Nut .................................................................................................... 1 20 ......................... 060065-007 ............................. Screw ................................................................................................ 2 050010-006 ............................. Lockwasher ...................................................................................... 2 21 ......................... 119961 .................................... Bracket ............................................................................................. 1 060061-006 ............................. Screw ................................................................................................ 2 060030-044 ............................. Flatwasher ........................................................................................ 2 22 ......................... 129050 .................................... Support Bar ...................................................................................... 1 23 ......................... 128972 .................................... Fuse Box Assembly (includes FU1,FU2 & FU3/see Section 4.3) . 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.1-2040

105

CONTACTOR PANEL SCR Lift „EE“

MP-2040-035 MP-4.1-2040

M1.0-0000-000106 106

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

CONTACTOR PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

24 ......................... 128973 .................................... Base Plate ........................................................................................ 1 093983 .................................... Grease Silicone ................................................................................ AR 050067-035 ............................. Screw ................................................................................................ 2 25 ......................... 128983 .................................... Bus Bar ............................................................................................. 2 060065-007 ............................. Screw ................................................................................................ 2 050010-006 ............................. Lockwasher ...................................................................................... 2 26 060063-006 ............................. Screw M8 .......................................................................................... 4 060005-008 ............................. Lockwasher ...................................................................................... 4 060030-017 ............................. Flatwasher ........................................................................................ 4 27 ......................... 128986 .................................... Bus Bar ............................................................................................. 1 060030-017 ............................. Flatwasher ........................................................................................ 2 060005-008 ............................. Lockwasher ...................................................................................... 2 103327 .................................... Nut .................................................................................................... 2 28 ......................... 116205 .................................... Insulating Boot ................................................................................. 4 29 ......................... 129671 .................................... SCR Lift Panel Assembly FU1, FU2 & FU3 (see Section 4.1) ........ 1 093983 .................................... Grease Silicone ................................................................................ AR 060075-001 ............................. Screw ................................................................................................ 3 30 ......................... 129670 .................................... SCR Traction Control Panel (see Section 4.1) ................................ 1 093983 .................................... Grease Silicone ................................................................................ AR 060075-001 ............................. Screw ................................................................................................ 2 31 ......................... 060030-309 ............................. Flatwasher ........................................................................................ 1 060059-001 ............................. Nut .................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.1-2040

107

PANEL SCR Traction

MP-2040-089 MP-4.1-2040

M1.0-0000-000108 108

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 129670 .................................... Panel Assembly (included 1-35) ........................................................... 1 1 ........................... 103002 .................................... Heatsink, Base ................................................................................. 1 2 ........................... 103011 .................................... Spider Assembly With ...................................................................... 1 3 .............................................................................. Leads Lead Assembly (included in 35) .......................................... 1 4 ........................... 103013 .................................... Snubber Assembly ........................................................................... 4 5 ........................... 103024 .................................... Screw w/Lockwasher ....................................................................... 4 6 ........................... 103329 .................................... Screw ................................................................................................ 1 060005-003 ............................. Lockwasher ...................................................................................... 1 060030-004 ............................. Washer ............................................................................................. 1 7 ........................... 103027 .................................... Screw w/Lockwasher ....................................................................... 8 8 ........................... 103025 .................................... Screw w/Lockwasher ....................................................................... 8 9 ........................... 129668 .................................... Card Assembly, Oscillator ................................................................ 1 10 ......................... 103015 .................................... Strap, Mounting ................................................................................ 2 11 ......................... 079812 .................................... Capacitor .......................................................................................... 1 12 ......................... 103004 .................................... Insulator ............................................................................................ 1 093983 .................................... Grease, Silicone ............................................................................... 1 13 ......................... 103003 .................................... Kit, 1 Rec Includes Index 12 ............................................................ 1 14 ......................... 103012 .................................... Thermal Protector Assembly ............................................................ 1 15 ......................... 103328 .................................... Screw ................................................................................................ 5 060005-005 ............................. Lockwasher ...................................................................................... 5 060030-044 ............................. Washer ............................................................................................. 5 16 ......................... 103324 .................................... Screw ................................................................................................ 1 060005-008 ............................. Lockwasher ...................................................................................... 1 060030-017 ............................. Washer ............................................................................................. 1 17 ......................... 103008 .................................... SCR, 5 Rec ....................................................................................... 1 18 ......................... 103007 .................................... SCR, 2 Rec ....................................................................................... 1 19 ......................... 103026 .................................... Screw w/Lockwasher ....................................................................... 4 20 ......................... 103018 .................................... Bar, Bus ............................................................................................ 1 21 ......................... 103017 .................................... Bar, Bus ............................................................................................ 1 22 ......................... 103019 .................................... Bar, Bus ............................................................................................ 1 23 ......................... 103016 .................................... Bar Bus ............................................................................................. 1 24 ......................... 103325 .................................... Screw ................................................................................................ 4 060005-003 ............................. Lockwasher ...................................................................................... 4 060030-004 ............................. Washer ............................................................................................. 4 25 ......................... 103009 .................................... Reactor ............................................................................................. 1 26 ......................... 103006 .................................... Insulator ............................................................................................ 1 093983 .................................... Grease Silicone ................................................................................ 1 27 ......................... 103022 .................................... Heatsink ........................................................................................... 1 28 ......................... 103023 .................................... Post Terminal .................................................................................... 1 29 ......................... 103021 .................................... Shunt & Wire Assembly ................................................................... 1 30 ......................... 060030-017 ............................. Washer ............................................................................................. 2 060005-008 ............................. Lockwasher ...................................................................................... 2 103327 .................................... Nut .................................................................................................... 2 31 ......................... 103326 .................................... Screw ................................................................................................ 1 060005-007 ............................. Lockwasher ...................................................................................... 1 060030-010 ............................. Washer ............................................................................................. 1 32 ......................... 103005 .................................... Bushing Insulating ........................................................................... 3 33 ......................... 079813 .................................... Diode 3 Rec ..................................................................................... 1 34 ......................... 079813 .................................... Diode 4 Rec ..................................................................................... 1 35 ......................... 103020 .................................... Wire Harness (not Shown) ............................................................... 1 36 ......................... 116205 .................................... Boot ................................................................................................... 2 37 ......................... 116197 .................................... Bracket Bus ...................................................................................... 1 060063-006 ............................. Screw ................................................................................................ 1 050010-020 ............................. Lockwasher ...................................................................................... 1 050009-018 ............................. Flatwasher ........................................................................................ 1 060016-068 ............................. Screw ................................................................................................ 1 060005-008 ............................. Lockwasher ...................................................................................... 1 060030-017 ............................. Flatwasher ........................................................................................ 1 060021-009 ............................. Nut .................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.1-2040

109

PANEL SCR Lift

MP-2040-081 MP-4.1-2040

M1.0-0000-000110 110

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 129671 .................................... Panel Assembly ..................................................................................... 1 1 ........................... 103002 .................................... Heatsink Base .................................................................................. 1 2 ........................... 103011 .................................... Spider Assembly w/Leads ............................................................... 1 3 .............................................................................. Lead Assembly (included in 34) ...................................................... 1 4 ........................... 103013 .................................... Snubber Assembly ........................................................................... 3 5 ........................... 103024 .................................... Screw w/Lockwasher ....................................................................... 4 6 ........................... 103329 .................................... Screw ................................................................................................ 1 060005-003 ............................. Lockwasher ...................................................................................... 1 060030-004 ............................. Washer ............................................................................................. 1 7 ........................... 103027 .................................... Screw w/Lockwasher ....................................................................... 6 8 ........................... 103025 .................................... Screw w/Lockwasher ....................................................................... 8 9 ........................... 129669 .................................... Card Assembly Oscillator ................................................................ 1 10 ......................... 103015 .................................... Strap Mounting ................................................................................. 2 11 ......................... 079812 .................................... Capacitor .......................................................................................... 1 12 ......................... 103004 .................................... Insulator ............................................................................................ 1 093983 .................................... Grease Silicone ................................................................................ 1 13 ......................... 105583 .................................... Kit 1 Rec (includes 12) ..................................................................... 1 14 ......................... 103012 .................................... Thermal Protector Assembly ............................................................ 1 15 ......................... 103328 .................................... Screw ................................................................................................ 5 060005-005 ............................. Lockwasher ...................................................................................... 5 060030-044 ............................. Washer ............................................................................................. 5 16 ......................... 103324 .................................... Screw ................................................................................................ 3 060005-008 ............................. Lockwasher ...................................................................................... 3 060030-017 ............................. Washer ............................................................................................. 3 17 ......................... 103008 .................................... SCR 5 Rec ....................................................................................... 1 18 ......................... 103007 .................................... SCR 2 Rec ....................................................................................... 1 19 ......................... 103026 .................................... Screw w/Lockwasher ....................................................................... 4 20 ......................... 103018 .................................... Bar Bus ............................................................................................. 1 21 ......................... 103017 .................................... Bar Bus ............................................................................................. 1 22 ......................... 103019 .................................... Bar Bus ............................................................................................. 1 23 ......................... 103016 .................................... Bar Bus ............................................................................................. 1 24 ......................... 103325 .................................... Screw ................................................................................................ 4 060005-003 ............................. Lockwasher ...................................................................................... 4 060030-004 ............................. Washer ............................................................................................. 4 25 ......................... 103009 .................................... Reactor ............................................................................................. 1 26 ......................... 103006 .................................... Insulator ............................................................................................ 1 093983 .................................... Grease Silicone ................................................................................ 1 27 ......................... 103022 .................................... Heatsink ........................................................................................... 1 28 ......................... 103023 .................................... Post Terminal .................................................................................... 1 29 ......................... 103021 .................................... Shunt & Wire Assembly ................................................................... 1 30 ......................... 060030-017 ............................. Washer ............................................................................................. 2 060005-008 ............................. Lockwasher ...................................................................................... 2 103327 .................................... Nut .................................................................................................... 2 31 ......................... 103326 .................................... Screw ................................................................................................ 1 060005-007 ............................. Lockwasher ...................................................................................... 1 060030-010 ............................. Washer ............................................................................................. 1 32 ......................... 103005 .................................... Bushing Insulating ........................................................................... 3 33 ......................... 079813 .................................... Diode 3 Rec ..................................................................................... 1 34 ......................... 105582 .................................... Wire Harness n(not Shown) ............................................................ 1 35 ......................... 127482 .................................... Suppressor/Snubber (EMI) .............................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.1-2040

111

DISTRIBUTION PANEL

MP-2040-036 MP-4.3-2040

M1.0-0000-000112 112

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

DISTRIBUTION PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 128540 .................................... Cover ...................................................................................................... 1 2 ..................... 124960-001 ............................ Spacer .................................................................................................... 2 3 ..................... 128652 .................................... Power Supply DC/DC (includes Fuses/ ................................................ 1 Equipped on Trucks with Worklights) 4 ..................... 050008-015 ............................ Nut .......................................................................................................... 4 060005-007 ............................ Lockwasher ............................................................................................ 4 5 ..................... 094362-002 ............................ Fuse 15A ................................................................................................ 4 6 ..................... 062765-001 ............................ Fuse 15A ................................................................................................ 1 7 ..................... 065004-035 ............................ Grommet ................................................................................................ 2 8 ..................... 128495-001 ............................ Plate Mounting ....................................................................................... 1 128495-002 ............................ Plate Mounting “EE” .............................................................................. 1 9 ..................... 128496 .................................... Plate Mounting ....................................................................................... 1 10 ................... 109305-001 ............................ Receptacle ............................................................................................. 1 11 ................... 060086-002 ............................ Stud ........................................................................................................ 1 060087 .................................... Retainer ................................................................................................. 1 12 ................... 127219-001 ............................ PCB Distribution 36V (includes Fuses and Relays) ............................ 1 127219-002 ............................ PCB Distribution 48V (includes Fuses and Relays) ............................ 1 13 ................... 124960-002 ............................ Spacer .................................................................................................... 4 14 ................... 062640-002 ............................ Relay 36V SPST .................................................................................... 1 062640-003 ............................ Relay 48V SPST .................................................................................... 1 15 ................... 062711-001 ............................ Relay 36V DPDT .................................................................................... 1 062711-002 ............................ Relay 48V DPDT .................................................................................... 1 16 ................... 123098 .................................... Enclosure Fuse “EE” .............................................................................. 1 17 ................... 050004-015 ............................ Screw ...................................................................................................... 2 18 ................... 094362-002 ............................ Fuse 15A ................................................................................................ 1 094362-009 ............................ Shortening Bar Fuse “EE” ..................................................................... 1 19 ................... 113628-001 ............................ PCB ASM C/C Panel F/C (includes Fuses and Relays) ...................... 1 20 ................... 062496-003 ............................ Relay 24V DPDT .................................................................................... 1 21 ................... 062337-006 ............................ Relay 36/48V DPDT .............................................................................. 1 22 ................... 062339 .................................... Relay Hold Down Spring ....................................................................... 1 23 ................... 060012-064 ............................ Screw ...................................................................................................... 2 060005-048 ............................ Lockwasher ............................................................................................ 2 060021-003 ............................ Nut .......................................................................................................... 2 24 ................... 050004-010 ............................ Screw ...................................................................................................... 4

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.3-2040

113

FUSE BOX

MP-2040-037 MP-4.3-2040

M1.0-0000-000114 114

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

FUSE BOX INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 128972 .................................... Fuse Box Assembly (included 1, 2 & 4-15 ............................................ 1 1 ........................... 128975 .................................... Fuse Box .......................................................................................... 1 2 ........................... 060067-012 ............................. Screw ................................................................................................ 4 060102-002 ............................. U-Nut ................................................................................................ 4 3 ........................... 060061-006 ............................. Screw ................................................................................................ 4 050010-010 ............................. Lockwasher ...................................................................................... 4 4 ........................... 119323 .................................... Insulator ............................................................................................ 10 5 ........................... 060030-017 ............................. Flatwasher ........................................................................................ 10 6 ........................... 060005-020 ............................. Lockwasher ...................................................................................... 10 7 ........................... 128989 .................................... Stud ................................................................................................... 5 8 ........................... 060059-001 ............................. Nut .................................................................................................... 5 9 ........................... 128988 .................................... Bus Bar ............................................................................................. 3 10 ......................... 128982 .................................... Bus Bar ............................................................................................. 2 11 ......................... 060062-008 ............................. Screw ................................................................................................ 6 060005-026 ............................. Lockwasher ...................................................................................... 6 060030-060 ............................. Flatwasher ........................................................................................ 6 12 ......................... 076924-020 ............................. Fuse 250 A FU3 ............................................................................... 1 113729-017 ............................. Label ................................................................................................. 1 13 ......................... 076924-018 ............................. Fuse 20 A FU2 ................................................................................. 1 113729-012 ............................. Label ................................................................................................. 1 14 ......................... 076924-020 ............................. Fuse 250 A FU1 ............................................................................... 1 113729-017 ............................. Label ................................................................................................. 1 15 ......................... 128974 .................................... Fuse Box Cover ................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.3-2040

115

CONTACTOR Forward/Reverse Contactor

MP-2040-088 MP-4.4-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 4 09/95 M1.0-0000-000116 116

CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 104483 .................................... Contactor Assembly .............................................................................. 1 1 ........................... 112295 .................................... Plate Magnetic Base ........................................................................ 1 2 ........................... 060065-004 ............................. Screw ................................................................................................ 4 3 ........................... 104438 .................................... Coil ................................................................................................... 2 4 ........................... 112274 .................................... Frame ................................................................................................ 2 5 ........................... 104440 .................................... Spring ............................................................................................... 2 6 ........................... 104450 .................................... Armature Assembly (includes 7-12) ................................................ 2 7 .............................................................................. Plunger ............................................................................................. 2 8 .............................................................................. Washer ............................................................................................. 2 9 .............................................................................. Washer Guide .................................................................................. 2 10 ......................... 060005-005 ............................. Lockwasher ...................................................................................... 2 11 ......................... 060021-005 ............................. Nut .................................................................................................... 2 12 ............................................................................ Stud ................................................................................................... 2 13 ......................... 104456 .................................... Base Bus .......................................................................................... 2 14 ......................... 104445 .................................... Tip Stationary ................................................................................... 2 15 ......................... 104449 .................................... Tip Stationary ................................................................................... 1 16 ......................... 104448 .................................... Tip Stationary ................................................................................... 1 17 ......................... 104461 .................................... Bushing Plunger .............................................................................. 2 18 ......................... 104442 .................................... Carrier Movable Tip ......................................................................... 2 19 ......................... 104441 .................................... Washer Spring Guide ...................................................................... 4 20 ......................... 104439 .................................... Spring ............................................................................................... 2 21 ......................... 104453 .................................... Bus Insulation Upper ....................................................................... 2 22 ......................... 060030-095 ............................. Flatwasher ........................................................................................ 2 23 ......................... 060042-016 ............................. Locknut ............................................................................................. 2 24 ......................... 104451 .................................... Clamp ............................................................................................... 2 25 ......................... 104443 .................................... Clamp Bus ........................................................................................ 4 26 ......................... 104452 .................................... Tip Movable ...................................................................................... 4 27 ......................... 104446 .................................... Tip Stationary ................................................................................... 1 28 ......................... 104447 .................................... Tip Stationary ................................................................................... 1 29 ......................... 060063-007 ............................. Screw ................................................................................................ 2 060005-008 ............................. Lockwasher ...................................................................................... 2 060030-017 ............................. Flatwasher ........................................................................................ 2 30 ......................... 060063-004 ............................. Screw ................................................................................................ 2 060005-008 ............................. Lockwasher ...................................................................................... 2 060030-017 ............................. Flatwasher ........................................................................................ 2 31 ......................... 104444 .................................... Cover ................................................................................................ 2 32 ......................... 060005-004 ............................. Lockwasher ...................................................................................... 8 33 ......................... 060013-028 ............................. Screw ................................................................................................ 8 104651 .................................... Kit, Contact Replacement (includes 14-21, 26, 27 & 28) .............. 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-4.4-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 4 09/95

117

CONTACTOR

MP-2040-087 MP-4.4-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 2 11/01 M1.0-0000-000118 118

CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 119159 .................................... „EE“ Contactor Assembly ...................................................................... 1 1 ........................... 120641 .................................... Shroud Upper Steel ......................................................................... 1 2 ........................... 119128 .................................... Screw ................................................................................................ 4 3 ........................... 120115 .................................... Screw ................................................................................................ 4 4 ........................... 120625 .................................... Cover Top ......................................................................................... 2 5 ........................... 120112 .................................... Contact Fixed ................................................................................... 4 060005-031 ............................. Washer ........................................................................................ 4 060059-004 ............................. Nut ............................................................................................... 4 060059-001 ............................. Nut ............................................................................................... 12 6 ........................... 120627 .................................... Contact Moving ................................................................................ 2 7 ........................... 120116 .................................... Spring Return ................................................................................... 2 8 ........................... 120120 .................................... Base Top Cover ................................................................................ 2 9 ........................... 120629 .................................... Plunger MovingContact ................................................................... 2 10 ......................... 120635 .................................... Frame (w/Coil and Lower Steel Shroud) ......................................... 2 11 ......................... 120638 .................................... Cover Dust ....................................................................................... 2 12 ......................... 120636 .................................... Contact Fixed Changeover Single .................................................. 2 060063-004 ............................. Screw ................................................................................................ 2 060005-031 ............................. Washer ............................................................................................. 2 060059-001 ............................. Nut .................................................................................................... 2 13 ......................... 120637 .................................... Contact Fixed Changeover Double ................................................ 1 060063-004 ............................. Screw ................................................................................................ 1 060005-031 ............................. Washer ............................................................................................. 1 060059-001 ............................. Nut .................................................................................................... 1 14 ......................... 120634 .................................... Bar Bus ............................................................................................. 2 15 ......................... 120639 .................................... Insulator Terminal ............................................................................. 4 16 ......................... 120640 .................................... Insulator Terminal ............................................................................. 3 17 ......................... 120642 .................................... Insulator Folded ............................................................................... 2 18 ......................... 120643 .................................... Insulator Terminal ............................................................................. 2 120623 .................................... Kit Contact Replacement (includes 5, 6, 12, 13) ............................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-4.4-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 2 11/01

119

CONTACTOR

MP-2040-086 MP-4.4-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 3 11/01 M1.0-0000-000120 120

CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 118283-001 ............................ EE Contactor ......................................................................................... 1 118283-002 ............................ EE Contactor ......................................................................................... 1 1 ........................... 120112 .................................... Contact Fixed ................................................................................... 2 060005-031 ............................. Lockwasher ................................................................................ 4 060059-004 ............................. Nut Half ....................................................................................... 2 060059-001 ............................. Nut ............................................................................................... 6 2 ........................... 120113 .................................... Contact Moving ................................................................................ 1 3 ........................... 120114 .................................... Cover Top ......................................................................................... 1 4 ........................... 120115 .................................... Screw Cover ..................................................................................... 2 5 ........................... 120116 .................................... Spring Return 118283-001 .............................................................. 1 120121 .................................... Spring Return 118283-002 .............................................................. 1 6 ........................... 120117 .................................... Frame & Coil (w/ Lower Steel Shroud 118283-001) ....................... 1 120122 .................................... Frame & Coil (w/ Lower Steel Shroud 118283-002) ....................... 1 7 ........................... 120639 .................................... Insulator Main Terminal .................................................................... 2 8 ........................... 120119 .................................... Shroud Upper Steel ......................................................................... 1 9 ........................... 119128 .................................... Screw Upper Shroud ....................................................................... 4 10 ......................... 120120 .................................... Base Top Cover ................................................................................ 1 120624 .................................... Kit Contact Replacement (includes 1 & 2) ...................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-4.4-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 3 11/01

121

CONTACTOR Steering Contactor

MP-2040-084 MP-4.4-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 2 12/93 M1.0-0000-000122 122

CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 112220 .................................... Contactor Assembly .............................................................................. 1 1 ........................... 112269 .................................... Plate Magnetic Base ........................................................................ 1 2 ........................... 112267 .................................... Armature Assembly (includes 7 - 12) .............................................. 1 3 ........................... 060065-004 ............................. Screw ................................................................................................ 2 4 ........................... 112268 .................................... Coil ................................................................................................... 1 5 ........................... 112270 .................................... Frame ................................................................................................ 1 6 ........................... 079800 .................................... Spring ............................................................................................... 1 7 .............................................................................. Plunger ............................................................................................. 1 8 .............................................................................. Washer ............................................................................................. 1 9 .............................................................................. Washer Guide .................................................................................. 1 10 ......................... 060005-005 ............................. Lockwasher ...................................................................................... 1 11 ......................... 060021-005 ............................. Nut .................................................................................................... 1 12 ............................................................................ Stud ................................................................................................... 1 13 ......................... 104456 .................................... Carrier Stationary Tip ....................................................................... 1 14 ......................... 112271 .................................... Tip Stationary ................................................................................... 1 15 ......................... 112272 .................................... Tip Stationary ................................................................................... 1 16 ......................... 104457 .................................... Clamp Stationary Tip ........................................................................ 2 17 ......................... 060005-005 ............................. Lockwasher ...................................................................................... 4 18 ......................... 060014-029 ............................. Screw ................................................................................................ 4 19 ......................... 104461 .................................... Bushing Plunger .............................................................................. 1 20 ......................... 104442 .................................... Carrier Movable Top ........................................................................ 1 21 ......................... 112273 .................................... Tip Movable ...................................................................................... 1 22 ......................... 104441 .................................... Washer Spring Guide ...................................................................... 1 23 ......................... 104439 .................................... Spring ............................................................................................... 1 24 ......................... 104455 .................................... Retainer Spring ................................................................................ 1 25 ......................... 060030-095 ............................. Flatwasher ........................................................................................ 1 26 ......................... 060042-016 ............................. Locknut ............................................................................................. 1 116968 .................................... Kit Contact Replacement (includes 14, 15, 19 & 21 - 24) .............. 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-4.4-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 2 12/93

123

CONTACTOR

MP-2040-085 MP-4.4-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 3 11/01 M1.0-0000-000124 124

CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 118281-001 ............................ EE Contactor ......................................................................................... 1 1 ........................... 120111 .................................... Shroud Upper Steel ......................................................................... 1 2 ........................... 119128 .................................... Screw Upper Shroud ....................................................................... 4 3 ........................... 119126 .................................... Insulator Main Terminal .................................................................... 2 4 ........................... 105538 .................................... Screw Cover ..................................................................................... 4 5 ........................... 105535 .................................... Contact Fixed ................................................................................... 4 060005-031 ............................. Lockwasher ................................................................................ 8 060059-004 ............................. Nut Half ....................................................................................... 4 060059-001 ............................. Nut ............................................................................................... 12 6 ........................... 105537 .................................... Cover Top ......................................................................................... 2 7 ........................... 120109 .................................... Spring Return ................................................................................... 2 8 ........................... 105536 .................................... Contact Moving ................................................................................ 2 9 ........................... 120110 .................................... Frame & Coil ( w/Lower Steel Shroud) ............................................ 2 120089 .................................... Kit Contact Replacement Includes Index 1 & 2 .............................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-4.4-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 3 11/01

125

CONTACTOR Pump Contactor

MP-2040-038 MP-4.4-2040

M1.0-0000-000126 126

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 125707 .................................... Contactor Assembly (36V/48V; 1A, RB, P - .......................................... 1 SCR Lift Control - without 2) 125707 .................................... Contactor Assembly (36V/48V; P-Contactor Lift Control-without 2) .... 1 1 ........................... 112219 .................................... Plate Magnetic Base ........................................................................ 1 2 ........................... 104497 .................................... Suppressor (on Pump Contactor of Contactor Lift System) ............ 1 3 ........................... 060065-004 ............................. Screw ................................................................................................ 2 4 ........................... 112222 .................................... Coil 36/48 Volt .................................................................................. 1 104438 .................................... Coil 24 Volt for SCR Control ............................................................ 1 5 ........................... 112274 .................................... Frame ................................................................................................ 1 6 ........................... 104454 .................................... Spring ............................................................................................... 1 7 .............................................................................. Plunger ............................................................................................. 1 8 .............................................................................. Washer ............................................................................................. 1 9 .............................................................................. Washer Guide .................................................................................. 1 10 ......................... 060005-005 ............................. Lockwasher ...................................................................................... 1 11 ......................... 060021-005 ............................. Nut .................................................................................................... 1 12 ............................................................................ Stud ................................................................................................... 1 13 ......................... 104456 .................................... Carrier Stationary Tip ....................................................................... 1 14 ......................... 116170 .................................... Tip Stationary ................................................................................... 2 15 ......................... 104457 .................................... Clamp Stationary Tip ........................................................................ 2 16 ......................... 060005-004 ............................. Lockwasher ...................................................................................... 4 17 ......................... 060014-063 ............................. Screw ................................................................................................ 4 18 ......................... 104461 .................................... Bushing Plunger .............................................................................. 1 19 ......................... 104442 .................................... Carrier Movable Tip ......................................................................... 1 20 ......................... 116169 .................................... Tip Movable ...................................................................................... 1 21 ......................... 104441 .................................... Washer Spring Guide ...................................................................... 1 22 ......................... 116168 .................................... Spring ............................................................................................... 1 23 ......................... 104455 .................................... Retainer Spring ................................................................................ 1 24 ......................... 060030-095 ............................. Flatwasher ........................................................................................ 1 25 ......................... 060042-016 ............................. Locknut ............................................................................................. 1 26 ......................... 104460 .................................... Armature Assembly (includes 7 - 12) .............................................. 1 116171 .................................... Kit Contact Replacement (includes 14, 18, 19, 20, 21, 22 & 23) ... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.4-2040

127

TILT LIMIT SWITCH

MP-2040-044 MP-4.5-2040

M1.0-0000-000128 128

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TILT LIMIT SWITCH INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 062752-005 ............................ Sealed Switch TLMS .............................................................................. 1 060064-002 ............................ Screw ...................................................................................................... 2 050009-001 ............................ Flatwasher ............................................................................................. 2 2 ..................... 126046 .................................... Spacer .................................................................................................... 1 3 ..................... 128456 .................................... Plate ....................................................................................................... 1 4 ..................... 107703 .................................... Block ....................................................................................................... 1 050004-015 ............................ Screw ...................................................................................................... 2 050009-003 ............................ Flatwasher ............................................................................................. 2 5 ..................... 124732 .................................... Shaft ....................................................................................................... 1 060038-013 ............................ Cotter Pin ............................................................................................... 1 6 ..................... 127204 .................................... Bracket ................................................................................................... 1 050067-022 ............................ Screw ...................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.5-2040

129

MAST WIRING - TL

MP-2040-046 MP-4.5-2040

M1.0-0000-000130 130

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MAST WIRING - TL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 127515-008 ............................ Cable Control Assembly ........................................................................ 1 2 ..................... 107204 .................................... Grip Cable .............................................................................................. 2 3 ..................... 089544 .................................... Spring Extension .................................................................................... 2 4 ..................... 061003-004 ............................ Tie Cable ................................................................................................ 4 5 ..................... 073805-004 ............................ Strain Relief Bushing ............................................................................. 1 062007-005 ............................ Spade Terminal ...................................................................................... 2 6 ..................... 112533 .................................... Filter Block ............................................................................................. 1 7 ..................... 060012-040 ............................ Screw ...................................................................................................... 2 060021-003 ............................ Nut .......................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.5-2140

131

MAST WIRING - TT

MP-2040-04% MP-4.5-2040

M1.0-0000-000132 132

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MAST WIRING - TT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Cable Control Assembly (see Table) .................................................... 1 2 ..................... 107204 .................................... Grip Cable .............................................................................................. 2 3 ..................... 089544 .................................... Spring Extension .................................................................................... 2 4 ..................... 061002-026 ............................ Cable Clamp .......................................................................................... 1 060063-011 ............................ Screw ...................................................................................................... 1 060059-001 ............................ Nut .......................................................................................................... 1 5 ..................... 129264 .................................... Cable Guide (only on Trucks with Accessory Cable) ........................... 1 060059-001 ............................ Nut .......................................................................................................... 1 6 ..................... 061003-004 ............................ Tie Cable ................................................................................................ 4 7 ..................... 128839 .................................... Bracket (only on Trucks with Accessory Cable) .................................... 1 073805-004 ............................ Strain Relief Bushing ............................................................................. 1 062007-005 ............................ Spade Terminal ...................................................................................... 2 8 ..................... 112533 .................................... Filter Block ............................................................................................. 1 9 ..................... 060012-040 ............................ Screw ...................................................................................................... 2 060021-003 ............................ Nut .......................................................................................................... 2

Collapsed Height

Lift Height

Position 1

2110 mm

4570 & 4775 mm

127515-004

2260 mm

5030 & 5230 mm

127515-004

2415 mm

5285 & 5485 mm

127515-007

2565 mm

5665 & 5865 mm

127515-007

2718 mm

6045 & 6250 mm

127515-007

2870 mm

6350 & 6555 mm

127515-010

3025 mm

6805 & 7010 mm

127515-010

3175 mm

7190 & 7390 mm

127515-010 Tab011gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.5-2140

133

DIRECTIONAL CONTROL

MP-2040-039 MP-4.6-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 1 09/01 M1.0-0000-000134 134

DIRECTIONAL CONTROL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 122035 .................................... Directional Control Assembly ............................................................... 1 1 ........................... 121988 .................................... Cam/Lever ........................................................................................ 1 2 ........................... 105802 .................................... Roller ................................................................................................ 2 3 ........................... 060037-008 ............................. Eyelet ................................................................................................ 2 4 ........................... 122109 .................................... Spring ............................................................................................... 2 5 ........................... 074334-007 ............................. Rod ................................................................................................... 1 6 ........................... 074334-006 ............................. Rod ................................................................................................... 1 7 ........................... 062766 .................................... Switch Directional (FS/RS) .............................................................. 2 8 ........................... 105801 .................................... Spacer .............................................................................................. 1 9 ........................... 060031-020 ............................. Nut Speed ........................................................................................ 2 10 ......................... 060009-005 ............................. Ring Retaining ................................................................................. 1 11 ......................... 121990 .................................... Bracket ............................................................................................. 1 121991 .................................... Bracket (Freezer/Corrosion) ............................................................ 1 12 ......................... 122020 .................................... Heater Bracket ................................................................................. 2 050004-017 ............................. Screw ................................................................................................ 4 13 ......................... 115666 .................................... Harness (includes Resistor) ............................................................ 1 062033-007 ............................. Resistor RES3 ............................................................................ 1 050004-025 ............................. Screw ................................................................................................ 2 14 ......................... 115666 .................................... Harness (includes Resistor) ............................................................ 1 062033-007 ............................. Resistor (RES2) .......................................................................... 1 050004-025 ............................. Screw ................................................................................................ 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-4.6-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 1 09/01

135

FOOT OPERATED DIRECTIONAL CONTROL

MP-2040-040 MP-4.6-2040

M1.0-0000-000136 136

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

FOOT OPERATED DIRECTIONAL CONTROL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 129584 .................................... Lever ...................................................................................................... 1 2 ..................... 060014-076 ............................ Screw Includes Lockwasher .................................................................. 6 060005-045 ............................ Lockwasher ............................................................................................ 6 3 ..................... 060030-044 ............................ Flatwasher ............................................................................................. 4 4 ..................... 129581 .................................... Bracket ................................................................................................... 1 5 ..................... 050003-020 ............................ Screw ...................................................................................................... 2 6 ..................... H41326-514 ............................ F/R Pedal Pad ........................................................................................ 1 7 ..................... 089362 .................................... Switch FS ............................................................................................... 1 8 ..................... 060011-021 ............................ Screw ...................................................................................................... 4 060021-023 ............................ Nut .......................................................................................................... 4 9 ..................... 089362 .................................... Switch RS ............................................................................................... 1 10 ................... 129739 .................................... Compression Spring .............................................................................. 2 11 ................... 129596 .................................... Baseplate ............................................................................................... 1 12 ................... 060030-027 ............................ Flatwasher ............................................................................................. 4 13 ................... 050006-023 ............................ Screw ...................................................................................................... 2 14 ................... 050009-013 ............................ Lockwasher ............................................................................................ 2 129782 .................................... Harness Assembly (includes 7 & 9) ...................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.6-2040

137

ACCELERATOR

MP-2040-041 MP-4.6-2040

M1.0-0000-000138 138

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

ACCELERATOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 124477 .................................... Pedal Accelerator .................................................................................. 1 050006-023 ............................ Screw ...................................................................................................... 2 050009-013 ............................ Lockwasher ............................................................................................ 2 2 ..................... 128665 .................................... Lever Accelerator .................................................................................. 1 3 ..................... 124894 .................................... Buffer ...................................................................................................... 2 050008-015 ............................ Nut .......................................................................................................... 2 4 ..................... 124811 .................................... Pin .......................................................................................................... 1 060038-005 ............................ Cotter Pin ............................................................................................... 1 5 ..................... 124322 .................................... Lever ...................................................................................................... 1 129582 .................................... Lever (Foot Operated Directional Control) ........................................... 1 6 ..................... 124929-004 ............................ Bushing .................................................................................................. 2 7 ..................... 124895 .................................... Roller ...................................................................................................... 1 8 ..................... 050012-030 ............................ Ring Retaining ....................................................................................... 1 9 ..................... 124934 .................................... Spring Torsion ........................................................................................ 1 10 ................... 124929-002 ............................ Bushing .................................................................................................. 2 11 ................... 124373 .................................... Mount Accelerator ................................................................................. 1 060063-015 ............................ Screw ...................................................................................................... 2 12 ................... 060009-075 ............................ Ring Retaining ....................................................................................... 1 13 ................... 124470 .................................... Cam ........................................................................................................ 1 14 ................... 062708 .................................... Potentiometer ACC1 .............................................................................. 1 060061-001 ............................ Screw ...................................................................................................... 2 15 ................... 124929-001 ............................ Bushing .................................................................................................. 2 16 ................... 124491 .................................... Plate Switch ........................................................................................... 1 17 ................... 087373 .................................... Switch ACS ............................................................................................ 1 060012-008 ............................ Screw ...................................................................................................... 2 18 ................... 093523 .................................... Plate ....................................................................................................... 1 19 ................... 092143 .................................... Fastening Plate ...................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.6-2040

139

DIAGNOSTIC SWITCH

MP-2040-042 MP-4.6-2040

M1.0-0000-000140 140

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

DIAGNOSTIC SWITCH INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 128416 .................................... Diagnostic Switch Assembly ................................................................. 1 1 ........................... 128414 .................................... Spacer Plate ..................................................................................... 1 2 ........................... 128413 .................................... Plate .................................................................................................. 1 3 ........................... 060102-004 ............................. U-Nut ................................................................................................ 1 4 ........................... 062760-001 ............................. Switch Assembly (includes Connector, DPS1, DPS2 & DPS3) ...... 1 062702-003 ............................. Connector ......................................................................................... 1 062703-005 ............................. Receptacle ....................................................................................... 4 062704-003 ............................. Pin ..................................................................................................... 4 5 ........................... 061000-016 ............................. Tape .................................................................................................. AR 6 ........................... 060063-015 ............................. Screw ................................................................................................ 1 7 ........................... 050067-012 ............................. Screw ................................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.6-2040

141

PARK BRAKE SWITCH

MP-2040-043 MP-4.6-2040

M1.0-0000-000142 142

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

PARK BRAKE SWITCH INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 128416 .................................... Park Brake Switch Assembly (included 1, 2, 4 & 5) ............................. 1 1 ........................... 050067-012 ............................. Screw ................................................................................................ 3 2 ........................... 128752 .................................... Actuator Pivot ................................................................................... 1 129185 .................................... Plug (for Trucks without Parking Brake Switch in Console) ............ 1 3 ........................... 060011-020 ............................. Screw ................................................................................................ 2 102471 .................................... Retainer ............................................................................................ 1 4 ........................... 093603 .................................... Insulator ............................................................................................ 1 5 ........................... 124933 .................................... Switch Actuator ................................................................................. 1 6 ........................... 062752-002 ............................. Sealed Switch PRK-A, PRK-B ......................................................... 2 7 .............................................................................. Insulator ............................................................................................ 2 8 ........................... 129170 .................................... Compression Spring ........................................................................ 1 063002-020 ............................. Lubricant .......................................................................................... 1 9 ........................... 060037-008 ............................. Eyelet ................................................................................................ 2 10 ......................... 129171 .................................... Actuator Assembly ........................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.6-2040

143

WORKING LIGHT Standard

MP-2040-049 MP-4.10-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 1 03/02 M1.0-0000-000144 144

WORKING LIGHT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 128653 .................................... Worklight Assy 12 Volt (includes Connector LGT1, LH, LGT2 RH ....... 2 125672 .................................... 12 Volt Bulb ............................................................................................ 2 062007-063 ............................ Terminal ................................................................................................. 2 2 ..................... 127627 .................................... Light Bracket .......................................................................................... 2 3 ..................... 128591-002 ............................ Mounting Bracket ................................................................................... 2 4 ..................... 050006-040 ............................ Screw ...................................................................................................... 2 050008-021 ............................ Nut .......................................................................................................... 2 5 ..................... 050007-021 ............................ Screw ...................................................................................................... 2 050008-021 ............................ Nut .......................................................................................................... 2 060030-119 ............................ Flatwasher ............................................................................................. 2 6 ..................... 107726 .................................... Rubber Spacer ....................................................................................... 4 7 ..................... 060061-013 ............................ Screw ...................................................................................................... 8 8 ..................... 125018-001 ............................ Conduit ................................................................................................... 1 9 ..................... 121905 .................................... Plate RH ................................................................................................. 1 121904 .................................... Plate LH ................................................................................................. 1 086609 .................................... Clip ......................................................................................................... 2 060063-015 ............................ Screw ...................................................................................................... 2 060030-119 ............................ Flatwasher (Trucks without Mirrors) ...................................................... 2 060059-001 ............................ Nut (Trucks Without Mirrors) .................................................................. 2 10 ................... 111976 .................................... Mirror (with U.S. Language Label) ........................................................ 2 111481 .................................... Mirror (Label see Section 10.9) ............................................................ 2 11 ................... 060021-006 ............................ Nut .......................................................................................................... 2 12 ................... 129287 .................................... Bracket ................................................................................................... 1 13 ................... 127237 .................................... Fire Extinguisher .................................................................................... 1 14 ................... 060062-013 ............................ Screw ...................................................................................................... 2 15 ................... 060062-012 ............................ Screw ...................................................................................................... 8 16 ................... 050004-019 ............................ Screw ...................................................................................................... 4 17 ................... 127259-005 ............................ Fan 36 Volt (FAN3) ................................................................................. 1 127259-006 ............................ Fan 48 Volt (FAN3) ................................................................................. 1 062007-064 ............................ Terminal ................................................................................................. 2 18 ................... 129286 .................................... Bracket ................................................................................................... 1 19 ................... 050005-005 ............................ Screw ...................................................................................................... 4 20 ................... 050008-008 ............................ Nut .......................................................................................................... 4 21 ................... 127697 .................................... Lower Clamp .......................................................................................... 5 22 ................... 128362 .................................... Upper Clamp .......................................................................................... 5 23 ................... 060063-015 ............................ Screw ...................................................................................................... 4 060059-001 ............................ Nut .......................................................................................................... 4 24 ................... 065004-005 ............................ Grommet ................................................................................................ 1 25 ................... 130008 .................................... Clip Pad ................................................................................................. 1 805845 ..................................... Housing .................................................................................................. 1 805814 ..................................... Spring ..................................................................................................... 1 060062-003 ............................. Screw ...................................................................................................... 2 063002-021 ............................. Silicon Grease ....................................................................................... AR 26 ................... 060030-078 ............................ Flatwasher ............................................................................................. 2 27 ................... 130064 .................................... Bushing .................................................................................................. 2 28 ................... 090670-008 ............................ Tube Hinge ............................................................................................. 1 29 ................... 050008-034 ............................ Nut .......................................................................................................... 1 30 ................... 130048 .................................... Clip Pad Bracket .................................................................................... 1 060062-015 ............................ Screw ...................................................................................................... 2 31 ................... 130060 .................................... Clamp Bracket ....................................................................................... 1 130071 .................................... Wire Holder ............................................................................................ 1 060062-016 ............................ Screw ...................................................................................................... 4 130125 .................................... Cap ......................................................................................................... 2 130147 .................................... Bracket Trucks (with Data Terminal) ...................................................... 1 not illustrated 061003-004 ............................ Cable Tie ................................................................................................ 10 061003-005 ............................ Cable Tie ................................................................................................ 2 061090-001 ............................ Cable Tie Mount ..................................................................................... 4 Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-4.10-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 1 03/02

145

WORKING LIGHT

MP-2040-052 MP-4.10-2040

M1.0-0000-000146 146

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

WORKING LIGHT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 124530 .................................... Plug ........................................................................................................ 2 2 ..................... 129332 .................................... Plug ........................................................................................................ 8 3 ..................... 065004-008 ............................ Grommet ................................................................................................ 2 4 ..................... 050006-038 ............................ Screw ...................................................................................................... 2 107726 .................................... Rubber Spacer ....................................................................................... 4 060030-119 ............................ Flatwasher ............................................................................................. 2 050008-021 ............................ Nut .......................................................................................................... 2 5 ..................... 061021-002 ............................ Bushing .................................................................................................. 2 6 ..................... 128851-002 ............................ L.H. Light Bracket ................................................................................... 1 7 ..................... 128852 .................................... Bracket ................................................................................................... 2 050006-040 ............................ Screw ...................................................................................................... 2 050008-021 ............................ Nut .......................................................................................................... 2 8 ..................... 128653 .................................... 12V Worklight Assembly (includes Bulb & Connector LGT1 & LGT2) 2 125672 .................................... 12V Bulb ........................................................................................... 2 062007-063 ............................. Terminal ............................................................................................ 4 9 ..................... 125018-004 ............................ Cable Duct ............................................................................................. 1 10 ................... 127363 .................................... L.H. Mirror Bracket ................................................................................. 1 050006-036 ............................ Screw (W/O Front Worklights) ............................................................... 2 050006-037 ............................ Screw (Trucks W/Front Worklights) ........................................................ 2 050008-021 ............................ Nut .......................................................................................................... 2 11 ................... 111481 .................................... Mirror (Label see Section 10.9) ............................................................ 2 060021-006 ............................ Nut .......................................................................................................... 2 12 ................... 127364 .................................... R.H. Mirror Bracket ................................................................................. 1 060063-015 ............................ Screw (Trucks W/O Front Worklights) .................................................... 2 050006-037 ............................ Screw (Trucks W/Front Worklights) ........................................................ 2 050008-021 ............................ Nut .......................................................................................................... 2 13 ................... 128851-001 ............................ R.H. Light Bracket .................................................................................. 1 14 ................... 127234 .................................... Bracket ................................................................................................... 1 127419 .................................... U-Clamp ................................................................................................. 2 050005-062 ............................ Screw ...................................................................................................... 4 15 ................... 127237 .................................... Fire Extinguisher .................................................................................... 1 050004-019 ............................ Screw ...................................................................................................... 4 16 ................... 127486 .................................... Bracket ................................................................................................... 1 050005-062 ............................ Screw ...................................................................................................... 3 050068-002 ............................ Nut .......................................................................................................... 3 17 ................... 127259-005 ............................ 36V Fan (FAN3) ...................................................................................... 1 127259-006 ............................ 48V Fan (FAN3) ...................................................................................... 1 050005-005 ............................ Screw ...................................................................................................... 4 050008-008 ............................ Nut .......................................................................................................... 4 062007-064 ............................ Terminal ................................................................................................. 2 18 ................... 065004-005 ............................ Grommet ................................................................................................ 1 19 ................... 127488 .................................... Cover ...................................................................................................... 1 104401-017 ............................ Spacer .................................................................................................... 2 060013-020 ............................ Screw ...................................................................................................... 2 060021-006 ............................ Nut .......................................................................................................... 2 090651-007 ............................ Plug ........................................................................................................ 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.10-2040

147

WORKING LIGHT - TT MAST

MP-2040-051 MP-4.10-2040

M1.0-0000-000148 148

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

WORKING LIGHT - TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 128653 .................................... Light Assembly (includes Connector LGT1 L.H. & LGT2 R.H.) ............ 2 125672 .................................... 12 Volt Bulb ............................................................................................ 2 2 ..................... 128852 .................................... Bracket ................................................................................................... 2 050006-040 ............................ Screw ...................................................................................................... 2 050008-021 ............................ Nut .......................................................................................................... 2 3 ..................... 050006-038 ............................ Screw ...................................................................................................... 2 107726 .................................... Rubber Spacer ....................................................................................... 4 060030-119 ............................ Flatwasher ............................................................................................. 2 050008-021 ............................ Nut .......................................................................................................... 2 4 ..................... 129612-004 ............................ R.H. Bracket (Trucks with Collapsed Height of 2110 mm ..................... 1 & 2250 mm OHG) 129612-002 ............................ R.H. Bracket (Trucks with Collapsed Height of 2260 - 3175 mm & ...... 1 2120 & 2185 mm OHG) 050006-040 ............................ Screw ...................................................................................................... 2 050009-018 ............................ Flatwasher ............................................................................................. 2 060059-001 ............................ Nut .......................................................................................................... 2 5 ..................... 129612-003 ............................ L.H. Bracket (Trucks with Collapsed Height of 2110 mm ..................... 1 & 2250 mm OHG) 129612-001 ............................ L.H. Bracket (Trucks with Collapsed Height of 2260 - 3175 mm & ...... 1 2120 & 2185 mm OHG) 050006-040 ............................ Screw ...................................................................................................... 2 050009-018 ............................ Flatwasher ............................................................................................. 2 060059-001 ............................ Nut .......................................................................................................... 2 061090-001 ............................ Cable Tie Mount ..................................................................................... 4 061003-004 ............................ Cable Tie (140 mm Length) ................................................................... 10 061003-005 ............................ Cable Tie (290 mm Length) ................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.10-2040

149

LIGHT REAR Standard

MP-2040-050 MP-4.10-2040

M1.0-0000-000150 150

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

LIGHT REAR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 127908 .................................... Taillight Bracket ..................................................................................... 1 2 ..................... 121900 .................................... Bracket ................................................................................................... 1 050006-051 ............................ Screw ...................................................................................................... 1 050025-010 ............................ Carriage Bolt .......................................................................................... 2 050008-030 ............................ Nut .......................................................................................................... 3 3 ..................... 127910-001 ............................ Taillight Cover (Trucks W/Taillights only) .............................................. 1 127911 .................................... Taillight Cover (Trucks W/Taillights & Strobe Light shown) .................. 1 127906 .................................... Strobe Cover (Trucks Equipped W/Only A Strobe Light) ..................... 1 060102-001 ............................ U-Nut ...................................................................................................... 2 060063-016 ............................ Screw ...................................................................................................... 2 4 ..................... 126768 .................................... Distribution Board .................................................................................. 1 060013-025 ............................ Screw ...................................................................................................... 4 5 ..................... 061021-002 ............................ Snap Bushing ........................................................................................ 1 6 ..................... 127843 .................................... Spacer .................................................................................................... 1 7 ..................... 127651-001 ............................ Strobe Light Assembly Amber LGT4 (includes Bulb & Lens) .............. 1 127651-002 ............................ Strobe Light Assembly Red LGT4 (includes Bulb & Lens) .................. 1 127651-003 ............................ Strobe Light Assembly Blue LGT4 (includes Bulb & Lens) .................. 1 113620 .................................... Blackout Lens ........................................................................................ 1 060061-004 ............................ Screw ...................................................................................................... 2 060061-005 ............................ Screw (Trucks W/Strobe Light only) ...................................................... 2 060030-044 ............................ Flatwasher ............................................................................................. 2 050008-010 ............................ Nut .......................................................................................................... 2 8 ..................... 125318 .................................... Taillight Assembly (LGT5 L.H. & LGT6 R.H. includes Brake & Tail Lights 2 120717 .................................... Small Red Lens ..................................................................................... 1 120718 .................................... Center Red Lens .................................................................................... 1 120719 .................................... Clear Lens ............................................................................................. 1 117993 .................................... Bulb Backup (36V) ................................................................................. 1 117994 .................................... Bulb Backup (48V) ................................................................................. 1 060014-067 ............................ Screw ...................................................................................................... 4 060005-005 ............................ Lockwasher ............................................................................................ 4 9 ..................... 124017 .................................... Rear Light Cover .................................................................................... 1 060102-001 ............................ U-Nut ...................................................................................................... 2 050005-010 ............................ Screw ...................................................................................................... 2 10 ................... 121899 .................................... Angle Bracket ......................................................................................... 1 050006-024 ............................ Screw ...................................................................................................... 2 050008-015 ............................ Nut .......................................................................................................... 2 11 ................... 128591-001 ............................ Light Bracket .......................................................................................... 1 050005-028 ............................ Screw ...................................................................................................... 1 107726 .................................... Rubber Spacer ....................................................................................... 2 060030-119 ............................ Flatwasher ............................................................................................. 1 050008-021 ............................ Nut .......................................................................................................... 1 12 ................... 128653 .................................... Worklight Assembly (12 Volt includes Connector LGT3) ..................... 1 125672 .................................... Bulb ........................................................................................................ 1 050006-040 ............................ Screw ...................................................................................................... 1 050008-021 ............................ Nut .......................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.10-2040

151

LIGHT REAR

MP-2040-053 MP-4.10-2040

M1.0-0000-000152 152

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

LIGHT REAR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 127651-001 ............................ Strobe Light Assembly (Amber LGT4 includes Bulb & Lens) .............. 1 127651-002 ............................ Strobe Light Assembly (Red LGT4 includes Bulb & Lens) .................. 1 127651-003 ............................ Strobe Light Assembly (Blue LGT4 includes Bulb & Lens) .................. 1 113620 .................................... Blackout Lens ........................................................................................ 1 060061-005 ............................ Screw ...................................................................................................... 2 050008-010 ............................ Nut .......................................................................................................... 2 062007-063 ............................ Terminal ................................................................................................. 2 062717-004 ............................ Connector .............................................................................................. 1 2 ..................... 127501 .................................... Bracket (Trucks only Equipped with Strobe Light) ............................... 1 050006-036 ............................ Screw ...................................................................................................... 2 060030-017 ............................ Flatwasher ............................................................................................. 2 050068-003 ............................ Nut .......................................................................................................... 2 3 ..................... 090651-007 ............................ Plug (Trucks without Strobe Light) ........................................................ 3 090651-007 ............................ Plug (No Strobe or Rear Worklight) ...................................................... 2 090651-007 ............................ Plug (Either Strobe or Rear Worklight) ................................................. 1 065004-008 ............................ Grommet (Both Strobe & Rear Worklight) ............................................. 2 065004-008 ............................ Grommet (Either Strobe or Rear Worklight) .......................................... 1 4 ..................... 125318 .................................... LED Brake Light Assembly (LGT5 L.H. & LGT6 R.H.) .......................... 2 120717 .................................... Small Red Lens ..................................................................................... 1 120718 .................................... Large Red Lens ..................................................................................... 1 120719 .................................... White Lens ............................................................................................. 1 117993 .................................... 36 Volt Bulb ............................................................................................ 1 117994 .................................... 48 Volt Bulb ............................................................................................ 1 060014-067 ............................ Screw ...................................................................................................... 4 060005-005 ............................ Lockwasher ............................................................................................ 4 5 ..................... 127398 .................................... Taillight Bracket ..................................................................................... 1 050006-040 ............................ Screw ...................................................................................................... 2 060030-017 ............................ Flatwasher ............................................................................................. 2 6 ..................... 126768 .................................... Distribution Board .................................................................................. 1 060013-025 ............................ Screw ...................................................................................................... 4 7 ..................... 127568 .................................... Cover ...................................................................................................... 1 060102-001 ............................ U-Nut ...................................................................................................... 2 8 ..................... 065004-008 ............................ Grommet (with Rear Worklight) ............................................................. 1 090651-007 ............................ Plug (without Rear Worklight) ............................................................... 1 062007-063 ............................ Terminal ................................................................................................. 4 9 ..................... 127397 .................................... Bracket ................................................................................................... 1 050006-040 ............................ Screw ...................................................................................................... 1 050068-003 ............................ Nut .......................................................................................................... 1 10 ................... 050005-066 ............................ Screw ...................................................................................................... 1 107726 .................................... Rubber Spacer ....................................................................................... 2 060030-119 ............................ Flatwasher ............................................................................................. 1 050008-060 ............................ Nut .......................................................................................................... 1 11 ................... 128591-002 ............................ Light Bracket .......................................................................................... 1 050006-040 ............................ Screw ...................................................................................................... 1 050008-021 ............................ Nut .......................................................................................................... 1 12 ................... 128653 .................................... 12 Volt Worklight Assembly (LGT3 includes Bulb & Connector ) ......... 1 125672 .................................... 12 Volt Bulb ....................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-4.10-2040

153

Page intentionally left blank

Printed in Germany

M1.0-0000-000154 154

SECTION 5

Printed in Germany

155

FOOTBRAKE

MP-2040-054 MP-5.5-2040

M1.0-0000-000156 156

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

FOOTBRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 128524 .................................... Brake Valve ............................................................................................ 1 050067-024 ............................ Screw ...................................................................................................... 2 050068-003 ............................ Nut .......................................................................................................... 2 2 ..................... 050025-010 ............................ Bolt ......................................................................................................... 4 050009-026 ............................ Flatwasher ............................................................................................. 4 050008-030 ............................ Nut .......................................................................................................... 4 3 ..................... 128390 .................................... Plunger ................................................................................................... 1 065007-084 ............................ Bearing Sleeve ...................................................................................... 2 063002-024 ............................ Lubricant ................................................................................................ 1 4 ..................... 076902-005 ............................ Connecting Link ..................................................................................... 1 5 ..................... 128396 .................................... Brake Mounting ...................................................................................... 1 6 ..................... 129244-001 ............................ Horn HN ................................................................................................. 1 050067-023 ............................ Screw ...................................................................................................... 1 050068-003 ............................ Nut .......................................................................................................... 1 7 ..................... 129579 .................................... Suppressor ............................................................................................. 1 050004-015 ............................ Screw ...................................................................................................... 2 050008-001 ............................ Nut .......................................................................................................... 2 8 ..................... 065007-084 ............................ Bearing Sleeve ...................................................................................... 2 9 ..................... 065007-079 ............................ Bushing .................................................................................................. 4 10 ................... 128386 .................................... Brake Pedal ............................................................................................ 1 063002-024 ............................ Lubricant ................................................................................................ 1 11 ................... 128391 .................................... Pin .......................................................................................................... 1 050067-014 ............................ Screw ...................................................................................................... 1 050068-002 ............................ Nut .......................................................................................................... 1 12 ................... 128534 .................................... Arm Assembly (includes Bearing & Pin) ............................................... 1 13 ................... 128437 .................................... Pin .......................................................................................................... 1 050067-014 ............................ Screw ...................................................................................................... 1 050068-002 ............................ Nut .......................................................................................................... 1 14 ................... 062714 .................................... Switch BRS1 .......................................................................................... 1 062752-005 ............................ Sealed Switch BRS1(Freezer/Corrosion) ............................................. 1 093603 .................................... Insulator ................................................................................................. 1 060060-002 ............................ Screw ...................................................................................................... 2 050008-003 ............................ Nut .......................................................................................................... 2 15 ................... 129801 .................................... Torsion Spring ........................................................................................ 1 16 ................... 060009-170 ............................ Retaining Ring ....................................................................................... 1 060030-083 ............................ Flatwasher 0.78 mm Thick ..................................................................... AR

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-5.5-2040

157

DRIVE BRAKE

MP-2040-055 MP-5.6-2040

M1.0-0000-000158 158

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

DRIVE BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 125542 .................................... Brake L.H. .............................................................................................. 1 125533 .................................... Brake R.H. .............................................................................................. 1 1 .............................................................................. Screw ................................................................................................ 6 Washer ............................................................................................. 6 Nut .................................................................................................... 6 2 ........................... 126323 .................................... Outer Stator ...................................................................................... 1 3 ........................... 130014 .................................... Lining & Rotor .................................................................................. 1 4 ........................... 126324 .................................... Stator ................................................................................................ 1 5 ........................... 126326 .................................... Piston ................................................................................................ 4 6 .............................................................................. Torque Plate L.H. (includes 5, 8 & 9) ............................................... 1 Torque Plate R.H. (includes 5, 8 & 9) .............................................. 1 7 ........................... 126325 .................................... Bleeder Screw .................................................................................. 2 8 .............................................................................. Packing Preformed .......................................................................... 4 9 .............................................................................. Wiper ................................................................................................ 4 130010 .................................... Rebuild Kit L.H. Torque Plate (includes Index 5 - 9) ....................... 1 130011 .................................... Rebuild Kit R.H. Torque Plate (includes Index 5 - 9) ...................... 1 130012 .................................... Kit Lining & Rotor (includes 3) ......................................................... 1 130013 .................................... Kit Hardware (includes 1Supplies Both Brakes) ............................ 1 126319 .................................... Kit Seal & Wiper (includes 8 & 9 Supplies Both Brakes) ................ 1 126431 .................................... Tool Piston Removal ........................................................................ 1 061004-030 ............................. Gasket (Eliminator 50 ml Tube used to Seal Axles) ........................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-5.6-2040

159

PARK - BRAKE

MP-2040-056 MP-5.8-2040

M1.0-0000-000160 160

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

PARK - BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 128171 .................................... Pin .......................................................................................................... 1 060100-004 ............................ Cotter Pin Ring ....................................................................................... 2 2 ..................... 060021-012 ............................ Nut .......................................................................................................... 1 060005-009 ............................ Lockwasher ............................................................................................ 1 3 ..................... 128172 .................................... Pivot Arm ................................................................................................ 1 4 ..................... 103160 .................................... Pin .......................................................................................................... 2 060030-318 ............................ Flatwasher ............................................................................................. 1 5 ..................... 060038-017 ............................ Cotter Pin ............................................................................................... 2 6 ..................... 106244 .................................... Rod ......................................................................................................... 1 7 ..................... 106273 .................................... Brake Shoe ............................................................................................ 2 8 ..................... 060016-003 ............................ Screw ...................................................................................................... 2 060005-008 ............................ Lockwasher ............................................................................................ 2 060030-242 ............................ Flatwasher ............................................................................................. 2 9 ..................... 106292 .................................... Compression Spring .............................................................................. 2 10 ................... 073988-007 ............................ Spacer 10 mm Thick .............................................................................. 1 11 ................... 106113 .................................... Brake Drum ............................................................................................ 1 12 ................... 081859 .................................... Lockwasher ............................................................................................ 1 13 ................... 129936 .................................... Bolt ......................................................................................................... 1 14 ................... 060016-003 ............................ Screw ...................................................................................................... 4 060005-008 ............................ Lockwasher ............................................................................................ 4 15 ................... 127208 .................................... Backing Plate ......................................................................................... 1 16 ................... 060021-012 ............................ Nut .......................................................................................................... 2 060030-039 ............................ Flatwasher ............................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-5.8-2040

161

BRAKE CYLINDER

MP-2040-076 MP-5.8-2040

M1.0-0000-000162 162

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

BRAKE CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 128166 .................................... Brake Cylinder ....................................................................................... 1 1 ........................... 069042 .................................... Label ................................................................................................. 1 2 ........................... 078067 .................................... Rod End Ball Joint ........................................................................... 1 3 ........................... 065007-012 ............................. Bearing Sleeve ................................................................................. 1 4 ........................... 128175 .................................... Cylinder Cap .................................................................................... 1 5 ........................... 128169 .................................... Compression Spring ........................................................................ 1 6 ........................... 128168 .................................... Compression Spring ........................................................................ 1 7 ........................... 060030-292 ............................. Flatwasher ........................................................................................ 1 8 ........................... 064135-019 ............................. Wiper Ring ....................................................................................... 1 9 ........................... 064132-050 ............................. Packing Rod ..................................................................................... 1 10 ......................... 128170 .................................... Cylinder Rod .................................................................................... 1 11 ......................... 128167 .................................... Cylinder Bottom ................................................................................ 1 12 ......................... 060015-078 ............................. Screw ................................................................................................ 1 13 ......................... 074240 .................................... Seal ................................................................................................... 1 129736 .................................... Kit Seal (includes 8, 9 & 13) ............................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-5.8-2040

163

Page intentionally left blank

Printed in Germany

M1.0-0000-000164 164

SECTION 6

Printed in Germany

165

PUMP - STEERING AND DRIVE BRAKE

MP-2040-060 MP-6.1-2040

M1.0-0000-000166 166

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

PUMP - STEERING AND DRIVE BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 129983 .................................... Pump - Steering and Drive Brake Assembly (includes 1 & 2) ............. 1 1 ........................... 087703 .................................... Coupling Flexible (includes Rubber Insert) .................................... 1 087705 ..................................... Insert Rubber .............................................................................. 1 2 ........................... 060016-003 ............................. Screw ................................................................................................ 4 3 ........................... 094558 .................................... Plug ................................................................................................... 1 4 ........................... 126328 .................................... Valve Unloading ............................................................................... 1 5 ........................... 126327 .................................... Valve Check ..................................................................................... 1 6 ........................... 072021 .................................... Gasket ............................................................................................... 1 7 ........................... 093962 .................................... Seal Oil ............................................................................................. 1 8 ........................... 127426 .................................... Plunger ............................................................................................. 1 9 ........................... 087126 .................................... Spring ............................................................................................... 1 10 ......................... 127425 .................................... Spring ............................................................................................... 1 11 ......................... 127424 .................................... Screw ................................................................................................ 1 12 ......................... 072012 .................................... Gasket ............................................................................................... 1 13 ......................... 072011 .................................... Nut Hex Cap ..................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-6.1-2040

167

PUMP MOTOR Steering

MP-2040-061 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-6.2-2040

REV. 2 10/00 M1.0-0000-000168 168

PUMP MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120706 .................................... Pump Motor Assembly (36V/48V) ......................................................... 1 1 ........................... 126180 .................................... Drive Endhead ................................................................................. 1 2 ........................... 116705 .................................... Bearing Drive Endhead ................................................................... 1 3 ........................... 126181 .................................... Retaining Ring ................................................................................. 1 4 .............................................................................. Housing ............................................................................................ 1 5 ........................... 126183 .................................... Field Coil Kit ..................................................................................... 1 6 ........................... 126182 .................................... Armature ........................................................................................... 1 7 ........................... 125020 .................................... Brush Kit ........................................................................................... 1 8 ........................... 126185 .................................... Brush Box & Plate Assembly ........................................................... 1 9 ........................... 126184 .................................... Spring Brush .................................................................................... 4 10 ......................... 116705 .................................... Bearing Commutator Endhead ........................................................ 1 11 ......................... 116706 .................................... Washer Spring ................................................................................. 1 12 ......................... 126188 .................................... Cover Plate ....................................................................................... 4 13 ......................... 126187 .................................... Commutator Endhead ..................................................................... 1 126186 .................................... Lead Assembly Kit ........................................................................... 1 14 ............................................................................ Bolt .................................................................................................... 2 15 ......................... 125763 .................................... Band Kit ("EE" Trucks only) .............................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-6.2-2040

REV. 2 10/00

169

STEER WHEEL

MP-2040-062 MP-6.4-2040

M1.0-0000-000170 170

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

STEER WHEEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 065105 .................................... Bearing Cup ........................................................................................... 1 2 ..................... 065106 .................................... Bearing Cone (see Section 6.6) ............................................................ 1 3 ..................... 065107 .................................... Bearing Cup ........................................................................................... 1 4 ..................... 065108 .................................... Bearing Cone (see Section 6.6) ............................................................ 1 5 ........................................................................ Hub (see Table) ...................................................................................... 1 6 ..................... 117442 .................................... Axle Cap ................................................................................................ 1 7 ........................................................................ Tire (see Table) ...................................................................................... 1 8 ........................................................................ Tire (see Table) ...................................................................................... 1

Standard Tread 1815/2270kg Capacity Tire Size 405 x 150 x 265 mm Steer Tire Assembly

Position 5

Position 7 & 8

Tread Design

Composition/Color

129237-001

117444

129222-001

Lugged

Ruber/Black

129237-002

117444

129222-002

Lugged

Ruber/Grey

129237-003

117444

129222-003

Smooth

Ruber/Grey

129237-004

117444

129222-004

Smooth

Ruber/Black Tab014gb

Wide Tread 2495/2720kg Capacity Tire Size 405 x 180 x 265 mm Steer Tire Assembly

Position 5

Position 7 & 8

Tread Design

Composition/Color

129238-001

117444

129223-001

Lugged

Ruber/Black

129238-002

117444

129223-002

Lugged

Ruber/Grey

129238-003

117444

129223-003

Smooth

Ruber/Grey

129238-004

117444

129223-004

Smooth

Ruber/Black Tab015gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-6.4-2040

171

STEER AXLE

MP-2040-059 MP-6.6-2040

M1.0-0000-000172 172

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

STEER AXLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 103969 .................................... Axle Frame ............................................................................................. 1 2 ..................... 103862-001 ............................ Wear Sleeve .......................................................................................... 2 3 ..................... 065109 .................................... Bearing Cup ........................................................................................... 2 4 ..................... 061011-006 ............................ Dowel Pin ............................................................................................... 2 5 ..................... 129548 .................................... L.H. Spindle ............................................................................................ 1 6 ..................... 129547 .................................... R.H. Spindle ........................................................................................... 1 7 ..................... 080573 .................................... Lubrication Fitting .................................................................................. 4 8 ..................... 065111-001 ............................ Spherical Bearing .................................................................................. 4 9 ..................... 060009-139 ............................ Ring Retaining ....................................................................................... 4 10 ................... 064213-001 ............................ Oil Seal ................................................................................................... 2 11 ................... 064215 .................................... Oil Seal ................................................................................................... 2 12 ................... 065110 .................................... Bearing Cone ......................................................................................... 2 13 ................... 065106 .................................... Bearing Cone ......................................................................................... 4 14 ................... 065108 .................................... Bearing Cone ......................................................................................... 2 15 ................... 103809 .................................... Bearing Housing .................................................................................... 2 16 ................... 065105 .................................... Bearing Cup ........................................................................................... 2 17 ................... 117442 .................................... Axle Cap ................................................................................................ 2 18 ................... 064019-083 ............................ O-Ring .................................................................................................... 2 19 ................... 103936-001 ............................ Bearing Spacer ...................................................................................... 2 20 ................... 060016-064 ............................ Screw (24-30Nm) ................................................................................... 6 21 ................... 076048-001 ............................ Lubrication Fitting .................................................................................. 4 22 ................... 107507 .................................... Steer Cylinder Assembly (see next Page) ............................................ 1 060019-049 ............................ Screw ...................................................................................................... 4 060005-012 ............................ Lockwasher ............................................................................................ 4 060021-030 ............................ Nut .......................................................................................................... 4 23 ................... 104248 .................................... Steering Link .......................................................................................... 2 103871 .................................... Steering Link Bolts ................................................................................. 4 24 ................... 064214-001 ............................ Oil Seal ................................................................................................... 4 25 ................... 105355 .................................... Cupped Disc .......................................................................................... 4 26 ................... 060021-051 ............................ Nut (65-70Nm) ....................................................................................... 4 27 ................... 060038-004 ............................ Cotter Pin ............................................................................................... 4 28 ................... 082641 .................................... Hub Cap ................................................................................................. 2 29 ................... 060015-084 ............................ Screw ...................................................................................................... 2 060005-007 ............................ Lockwasher ............................................................................................ 2 30 ................... 128303 .................................... Steer Axle Stop Plate ............................................................................. 2 060019-031 ............................ Screw ...................................................................................................... 4 31 ................... 064211-002 ............................ Oil Seal ................................................................................................... 2 32 ................... 106081 .................................... Articulation ............................................................................................. 1 060020-010 ............................ Screw ...................................................................................................... 4 060005-014 ............................ Lockwasher ............................................................................................ 4 060021-015 ............................ Nut .......................................................................................................... 4 33 ................... 114571 .................................... Pivot Isolation Bushing .......................................................................... 2 061009-018 ............................ Key Square ............................................................................................ 2 34 ................... 126848 .................................... Steer Axle Mounting .............................................................................. 1 060117-001 ............................ Screw (193-213Nm) .............................................................................. 4 060089-008 ............................ Wedge Washer ...................................................................................... 4 35 ................... 126851 .................................... Mounting Clamp .................................................................................... 2 060117-002 ............................ Screw (193-213Nm) .............................................................................. 4 050068-006 ............................ Durlock Nut ............................................................................................ 4 36 ................... 107629 .................................... Special Nut ............................................................................................. 2 37 ................... 060051-002 ............................ Tabbed Washer ...................................................................................... 2 38 ................... 060038-001 ............................ Cotter Pin ............................................................................................... 2 39 ................... 065107 .................................... Bearing Cup ........................................................................................... 2 40 ................... 792268 .................................... Dowel Pin ............................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-6.6-2040

173

STEER CYLINDER

MP-2040-083 MP-6.6-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 2 05/96 M1.0-0000-000174 174

STEER CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 107507 .................................... Steer Cylinder (includes 1-7, 10,11) ..................................................... 1 ........................... 064135-010 ............................. Ring Wiper ....................................................................................... 2 2 ........................... 064132-038 ............................. Rod Packing ..................................................................................... 2 3 ........................... 113107 .................................... Endcap ............................................................................................. 2 4 ........................... 073981-012 ............................. Retainer Square Wire ...................................................................... 2 5 ........................... 064074-027 ............................. Ring Backup ..................................................................................... 2 6 ........................... 064019-081 ............................. O-Ring .............................................................................................. 2 7 ........................... 107504 .................................... Tube .................................................................................................. 1 8 ........................... 065111-001 ............................. Bearing Spherical ............................................................................ 2 9 ........................... 060009-139 ............................. Ring Retaining ................................................................................. 2 10 ......................... 111128 .................................... Rod Cylinder .................................................................................... 1 11 ......................... 064216-013 ............................. Seal Piston ....................................................................................... 1 12 ......................... 080573 .................................... Fitting Lubrication ............................................................................ 2 113744 .................................... Kit Seal (Contains Index 1, 2, 4, 5, 6 & 11) ..................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-6.6-2040

REV. 2 05/96

175

STEERING COLUMN

MP-2040-058 MP-6.7-2040

M1.0-0000-000176 176

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

STEERING COLUMN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 129718 .................................... Button Horn ............................................................................................ 1 2 ..................... 121975 .................................... Contact Top ............................................................................................ 1 060032-012 ............................ Screw ...................................................................................................... 3 060030-045 ............................ Flatwasher ............................................................................................. 3 3 ..................... 050004-025 ............................ Screw ...................................................................................................... 1 4 ..................... 122041 .................................... Spring ..................................................................................................... 3 5 ..................... 121976 .................................... Contact Bottom ....................................................................................... 1 060032-012 ............................ Screw ...................................................................................................... 4 6 ..................... 060021-099 ............................ Nut (Torque to 36 Nm) ........................................................................... 1 065005-003 ............................ Anti-Seize Compound ........................................................................... AR 7 ..................... 124024 .................................... Wheel Steering ...................................................................................... 1 8 ..................... 125090-002 ............................ Spring Locking Gas ............................................................................... 1 9 ..................... 124504 .................................... Head Release ........................................................................................ 1 10 ................... 050000-070 ............................ Pin Roll ................................................................................................... 1 11 ................... 060009-002 ............................ Ring Retaining ....................................................................................... 1 12 ................... 129719 .................................... Lever Release ....................................................................................... 1 13 ................... 060061-006 ............................ Screw ...................................................................................................... 4 14 ................... 108066 .................................... Switch Key (includes Key & Ring) ......................................................... 1 062623 .................................... Switch Keyless (not Shown) .................................................................. 1 107151-002 ............................. Key .................................................................................................... 1 107763 .................................... Ring .................................................................................................. 1 15 ................... 122039 .................................... Bracket Mounting ................................................................................... 1 124924 .................................... Bracket Mounting (Keyless Switch) ...................................................... 1 050004-019 ............................ Screw ...................................................................................................... 2 16 ................... 050005-032 ............................ Screw ...................................................................................................... 1 050008-030 ............................ Nut .......................................................................................................... 1 17 ................... 050005-032 ............................ Screw ...................................................................................................... 2 18 ................... 050005-068 ............................ Screw ...................................................................................................... 1 19 ................... 122357 .................................... Knob ....................................................................................................... 1 20 ................... 114279-001 ............................ Bearing Sleeve ...................................................................................... 1 21 ................... 060009-146 ............................ Retaining Ring ....................................................................................... 1 22 ................... 060000-002 ............................ Roll Pin ................................................................................................... 1 23 ................... 060009-133 ............................ Retaining Ring ....................................................................................... 1 24 ................... 123680 .................................... Shaft ....................................................................................................... 1 25 ................... 060016-088 ............................ Screw ...................................................................................................... 1 26 ................... 124726 .................................... Steering Wheel ...................................................................................... 1 27 ................... 127484 .................................... Bracket ................................................................................................... 1 050004-021 ............................ Screw ...................................................................................................... 1 28 ................... 062695 .................................... Thermostat THS2 ................................................................................... 1 050004-025 ............................ Screw ...................................................................................................... 2 050008-004 ............................ Nut .......................................................................................................... 2 062783-002 ............................ Thermostat Assembly (includes Thermostat, Leads & Terminals) ....... 1 29 ................... 129776 .................................... Bracket ................................................................................................... 1 30 ................... 060061-006 ............................ Screw ...................................................................................................... 2 not illustrated 129256 .................................... Wheel Puller .......................................................................................... 1 050007-022 ............................ Bolt (for Wheel Puller) ........................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-6.7-2040

177

STEERING COLUMN

MP-2040-057 MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-6.7-2040

REV. 4 03/02 M1.0-0000-000178 178

STEERING COLUMN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 121971 .................................... Steering Column Assembly ................................................................... 1 1 ........................... 060009-037 ............................. Retaining Ring ................................................................................. 1 2 ........................... 121978 .................................... Brush Assembly ............................................................................... 2 050004-019 ............................. Screw ................................................................................................ 2 3 ........................... 121970 .................................... Brush Holder .................................................................................... 1 050004-021 ............................. Screw ................................................................................................ 2 4 ........................... 124670 .................................... Contact Ring (Red/White) ................................................................ 1 124671 .................................... Contact Ring (Red) .......................................................................... 1 060035-002 ............................. Mechanical Tape .............................................................................. AR 5 ........................... 127442 .................................... Insulator ............................................................................................ 2 6 ........................... 121979 .................................... Plastic Rivet ...................................................................................... 2 7 ........................... 121963 .................................... Shaft Assembly ................................................................................. 1 061021-004 ............................. Snap Bushing ................................................................................... 2 8 ........................... 064019-039 ............................. O-Ring .............................................................................................. 1 9 ........................... 127494 .................................... Tube Assembly ................................................................................. 1 10 ......................... 060000-035 ............................. Roll Pin ............................................................................................. 1 11 ......................... 121951 .................................... Pin ..................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-6.7-2040

REV. 4 03/02

179

STEERING COLUMN Steer Unit

MP-2040-090 MP-6.7-2040

M1.0-0000-000180 180

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

STEERING COLUMN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 122026 .................................... Steer Unit Assembly .............................................................................. 1 1 ........................... 123918 .................................... Seal ................................................................................................... 1 2 ........................... 123921 .................................... Ring Retaining ................................................................................. 1 3 ........................... 123920 .................................... Bushing Seal Gland ......................................................................... 1 4 ........................... 123917 .................................... Seal ................................................................................................... 1 5 ........................... 123919 .................................... Seal Quad Ring ................................................................................ 1 6 .............................................................................. Bearing Race (see 7) ....................................................................... 2 7 ........................... 125121 .................................... Kit Bearing Needle Thrust (includes 6) ........................................... 1 8 ........................... 123910 .................................... Seal ................................................................................................... 3 123916 .................................... Kit Seal (includes 1, 3, 4, 5 & 8) ...................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-6.7-2040

181

Page intentionally left blank

Printed in Germany

M1.0-0000-000182 182

SECTION 7

Printed in Germany

183

TL MAST

MP-2040-063 MP-7.1-2040

M1.0-0000-000184 184

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 128508 .................................... Cap ......................................................................................................... 2 2 ..................... 064332-002 ............................ Fitting Lube ............................................................................................ 4 3 ..................... 060115-004 ............................ Screw ...................................................................................................... 4 061004-019 ............................ Adhesive Thread Locking ...................................................................... AR 060030-187 ............................ Flatwasher ............................................................................................. 4 064019-100 ............................ O-Ring .................................................................................................... 4 4 ..................... 128509 .................................... Bearing ................................................................................................... 4 5 ..................... 060122-001 ............................ Pin Dowel ............................................................................................... 4 6 ..................... 060121-001 ............................ Pin Clevis ............................................................................................... 2 7 ..................... 060062-011 ............................ Screw ...................................................................................................... 2 060059-011 ............................ Nut .......................................................................................................... 2 8 ..................... 060038-003 ............................ Pin Cotter ............................................................................................... 2 9 ..................... 065012-002 ............................ Bushing Ball ........................................................................................... 2 10 ...................................................................... 1st Stage Mast (see Table) ..................................................................... 1 11 ................... 064332-001 ............................ Fitting Lube ............................................................................................ 2 12 ................... 128918 .................................... Guide ...................................................................................................... 1 13 ................... 060063-005 ............................ Screw ...................................................................................................... 2 060059-001 ............................ Nut .......................................................................................................... 2 14 ................... 061002-026 ............................ Clamp Harness ...................................................................................... 3 060063-006 ............................ Screw ...................................................................................................... 1 15 ................... 127720-002 ............................ Lead and Switch Assembly HGST1 (includes Connector) .................. 1 16 ................... 062749-001 ............................ Clip Attachment ...................................................................................... 1 060061-008 ............................ Screw ...................................................................................................... 1 17 ................... 103284-001 ............................ Roller Column ........................................................................................ 2 18 ................... 060030-231 ............................ Flatwasher ............................................................................................. AR 19 ................... 129252 .................................... Block Stop .............................................................................................. 2 20 ................... 074481-001 ............................ Shim Stop ............................................................................................... AR 21 ................... 107563-001 ............................ Bracket ................................................................................................... 2 22 ................... 092747-001 ............................ Poly Stop ................................................................................................ 2 23 ................... 060062-005 ............................ Screw ...................................................................................................... 2 061004-026 ............................ Adhesive Thread Locking ...................................................................... 1 24 ................... 060117-001 ............................ Screw ...................................................................................................... 4 061004-026 ............................ Adhesive Thread Locking ...................................................................... 1 25 ................... 074668-001 ............................ Roller Column ........................................................................................ 2 26 ................... 060030-085 ............................ Flatwasher ............................................................................................. AR 27 ................... 103283 .................................... Pulley Assembly (includes 28 & 29) ..................................................... 2 28 ......................... 065081-045 ............................. Bearing ............................................................................................. 2 29 ......................... 060009-062 ............................. Ring Retaining ................................................................................. 4 30 ................... 060009-043 ............................ Ring Retaining ....................................................................................... 2 31 ...................................................................... 2nd Stage Mast (see Table) ..................................................................... 1

Collapsed Height

Lift Height

Position 10 2000kg & 2500kg Capacity

3000kg Capacity

Position 31

2110 mm

2995 & 3200 mm

128041S023

128041S033

129304S003

2260 mm

3300 & 3505 mm

128041S024

128041S034

129304S004

2415 mm

3605 & 3810 mm

128041S025

128041S035

129304S005 Tab016gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.1-2040

185

TL MAST - ACCESSORIES

MP-2040-064 MP-7.1-2040

M1.0-0000-000186 186

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TL MAST - ACCESSORIES INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 074674 .................................... Pulley Control Cable (includes Bearing) .............................................. 1 2 ..................... 103348-003 ............................ Spacer .................................................................................................... 1 3 ..................... 060019-054 ............................ Screw ...................................................................................................... 1 4 ..................... 060059-012 ............................ Nut .......................................................................................................... 2 5 ..................... 060030-067 ............................ Flatwasher ............................................................................................. 4 6 ..................... 105939 .................................... Pulley ...................................................................................................... AR 7 ..................... 129263-002 ............................ Shaft (2 Accessories) ............................................................................. 2 129263-001 ............................ Shaft (1 Accessory) ................................................................................ 2 8 ..................... 060009-005 ............................ Ring Retaining ....................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.1-2040

187

LIFT CHAIN MAST TL

MP-2040-069 MP-7.2-2040

M1.0-0000-000188 188

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

LIFT CHAIN MAST TL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 060038-003 ............................ Pin Cotter ............................................................................................... 3 2 ..................... 060059-012 ............................ Nut .......................................................................................................... 6 3 ..................... 129289 .................................... Anchor Chain ......................................................................................... 2 4 ..................... 060009-002 ............................ Ring Retaining ....................................................................................... 6 5 ..................... 103317-001 ............................ Pin .......................................................................................................... 4 6 ........................................................................ Chain (see Table) .................................................................................. 2 7 ..................... 129554 .................................... Bracket ................................................................................................... 2 8 ..................... 060062-005 ............................ Screw ...................................................................................................... 2 061004-019 ............................ Adhesive Thread Locking ...................................................................... AR

Collapsed Height

Lift Height

Position 6

Lenght/Package

2110 mm

2995 & 3200 mm

103267-021

4570 mm

2260 mm

3300 & 3505 mm

103267-021

4570 mm

2415 mm

3605 & 3810 mm

103267-021

4570 mm Tab017gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.2-2040

189

TT MAST

MP-2040-065 MP-7.5-2040

M1.0-0000-000190 190

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 128508 .................................... Cap ......................................................................................................... 2 2 ..................... 064332-002 ............................ Fitting Lube ............................................................................................ 4 3 ..................... 060115-004 ............................ Screw ...................................................................................................... 4 061004-019 ............................ Adhesive Thread Locking ...................................................................... AR 060030-187 ............................ Flatwasher ............................................................................................. 4 064019-100 ............................ O-Ring .................................................................................................... 4 4 ..................... 128509 .................................... Bearing ................................................................................................... 4 5 ..................... 060122-001 ............................ Pin Dowel ............................................................................................... 4 6 ..................... 060121-001 ............................ Pin Clevis ............................................................................................... 2 7 ..................... 060062-011 ............................ Screw ...................................................................................................... 2 060059-011 ............................ Nut .......................................................................................................... 2 8 ..................... 060038-003 ............................ Pin Cotter ............................................................................................... 2 9 ..................... 065012-002 ............................ Bushing Ball ........................................................................................... 2 10 ...................................................................... 1st Stage Mast (see Table) ..................................................................... 1 11 ................... 064332-001 ............................ Fitting Lube ............................................................................................ 2 12 ................... 128918 .................................... Guide ...................................................................................................... 1 13 ................... 060063-005 ............................ Screw ...................................................................................................... 2 060059-001 ............................ Nut .......................................................................................................... 2 14 ................... 061002-026 ............................ Clamp Harness ...................................................................................... 3 060063-006 ............................ Screw ...................................................................................................... 1 15 ................... 127311 .................................... Lead and Switch Assembly HGST1 (includes Connector) .................. 1 16 ................... 129981 .................................... Cover ...................................................................................................... 1 17 ................... 060061-011 ............................ Screw ...................................................................................................... 3 061002-011 ............................ P-Clamp ................................................................................................. 1 060059-002 ............................ Nut .......................................................................................................... 1 18 ................... 062749-001 ............................ Clip Attachment ...................................................................................... 1 060061-008 ............................ Screw ...................................................................................................... 1 19 ................... 129252 .................................... Block Stop .............................................................................................. 2 20 ................... 074481-001 ............................ Shim Stop ............................................................................................... AR 21 ................... 107563-001 ............................ Bracket ................................................................................................... 2 22 ................... 092747-001 ............................ Poly Stop ................................................................................................ 2 23 ................... 060062-005 ............................ Screw ...................................................................................................... 2 061004-026 ............................ Adhesive Thread Locking ...................................................................... 1 24 ................... 060117-001 ............................ Screw ...................................................................................................... 4 061004-026 ............................ Adhesive Thread Locking ...................................................................... 1 25 ................... 074668-001 ............................ Roller Column ........................................................................................ 6 26 ................... 060030-085 ............................ Flatwasher ............................................................................................. AR 27 ................... 060019-013 ............................ Screw ...................................................................................................... 1 061004-026 ............................ Adhesive Thread Locking ...................................................................... 1 060030-332 ............................ Flatwasher ............................................................................................. 2 28 ................... 127874-002 ............................ Shaft ....................................................................................................... 1 29 ................... 121623 .................................... Pulley ...................................................................................................... 1 30 ................... 060009-043 ............................ Ring Retaining ....................................................................................... 2 31 ......................... 060009-062 ............................. Ring Retaining ................................................................................. 4 32 ................... 103283 .................................... Pulley Assembly (includes 31 & 33) ..................................................... 2 33 ......................... 065081-045 ............................. Bearing ............................................................................................. 2 34 ...................................................................... 2nd Stage Mast (see Table) ..................................................................... 1 35 ................... 103284-001 ............................ Roller Column ........................................................................................ 2 36 ................... 060030-231 ............................ Flatwasher ............................................................................................. AR 37 ...................................................................... 3rd Stage Mast (see Table) ..................................................................... 1 38 ................... 129249 .................................... U-Bolt ...................................................................................................... 1 060059-010 ............................ Nut .......................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.5-2040

191

TT MAST

MP-2040-065 MP-7.5-2040

M1.0-0000-000192 192

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TT MAST INDEX

PART NUMBER

Collapsed Height

PART NAME

Lift Height

NUMBER REQUIRED

Position 10 2000kg & 2500kg Capacity

3000kg Capacity

Position 34

Position 37

2110 mm

4570 & 4775 mm

128041S003

128041S013

128055S003

128069S003

2260 mm

5030 & 5230 mm

128041S004

128041S0014

128055S004

128069S004

2415 mm

5285 & 5485 mm

128041S005

128041S015

128055S005

128069S005

2565 mm

5665 & 5865 mm

128041S006

128041S016

128055S006

128069S006

2718 mm

6045 & 6250 mm

128041S007

128041S017

128055S007

128069S007

2870 mm

6350 & 6555 mm

128041S008

128041S018

128055S008

128069S008

3025 mm

6805 & 7010 mm

128041S009

128055S009

128069S009

3175 mm

7190 & 7390 mm

128041S010

128055S010

128069S010 Tab018gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.5-2040

193

TT MAST - ACCESSORIES

MP-2040-066 MP-7.5-2040

M1.0-0000-000194 194

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TT MAST - ACCESSORIES INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 128489 .................................... Pulley ...................................................................................................... 4 2 ..................... 128488-001 ............................ Shaft ....................................................................................................... 1 3 ..................... 0a60009-038 .......................... Ring Retaining ....................................................................................... 2 4 ..................... 128485 .................................... Bracket ................................................................................................... 1 5 ..................... 060063-006 ............................ Screw ...................................................................................................... 2 061004-026 ............................ Adhesive Thread Locking ...................................................................... 1 6 ..................... 060059-012 ............................ Nut .......................................................................................................... 2 7 ..................... 060030-067 ............................ Flatwasher ............................................................................................. 4 8 ..................... 105939 .................................... Pulley ...................................................................................................... AR 9 ..................... 129263-002 ............................ Shaft (2 Accessories) ............................................................................. 2 10 ................... 060009-005 ............................ Ring Retaining ....................................................................................... 2 11 ................... 129263-001 ............................ Shaft (1 Accessory) ................................................................................ 2 12 ................... 129231 .................................... Bracket ................................................................................................... AR 13 ................... 060063-004 ............................ Screw ...................................................................................................... AR 060059-001 ............................ Nut .......................................................................................................... AR 14 ................... 129564-002 ............................ Bracket ................................................................................................... 1 15 ................... 060063-015 ............................ Screw ...................................................................................................... 2 ...................... 060030-052 ............................ Flatwasher ............................................................................................. 2 16 ................... 128488-002 ............................ Shaft ....................................................................................................... 1 17 ................... 060009-038 ............................ Ring Retaining ....................................................................................... 2 18 ................... 060063-016 ............................ Screw ...................................................................................................... 1 060030-052 ............................ Flatwasher ............................................................................................. 1 060059-001 ............................ Nut .......................................................................................................... 1 19 ................... 074674 .................................... Pulley Control Cable (includes Bearing) .............................................. 1 065081-036 ............................. Bearing ............................................................................................. 1 20 ................... 103348-003 ............................ Spacer .................................................................................................... 1 21 ................... 060019-054 ............................ Screw ...................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.5-2040

195

LIFT CHAIN MAST TT

MP-2040-070 MP-7.6-2040

M1.0-0000-000196 196

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

LIFT CHAIN MAST TT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 060038-003 ............................ Pin Cotter ............................................................................................... 3 2 ..................... 060059-012 ............................ Nut .......................................................................................................... 6 3 ..................... 129289 .................................... Anchor Chain ......................................................................................... 2 4 ..................... 060009-002 ............................ Ring Retaining ....................................................................................... 6 5 ..................... 103317-001 ............................ Pin .......................................................................................................... 4 6 ........................................................................ Chain (see Table) .................................................................................. 2 7 ..................... 060009-133 ............................ Ring Retaining ....................................................................................... 2 8 ..................... 103881-001 ............................ Anchor Chain ......................................................................................... 1 9 ..................... 113303 .................................... Pin .......................................................................................................... 2 10 ................... 060000-045 ............................ Pin Roll ................................................................................................... 4 11 ...................................................................... Chain (see Table) .................................................................................. 1 12 ................... 060021-102 ............................ Nut .......................................................................................................... 2

Collapsed Height

Lift Height

Position 6

Position 11

Lenght/Package

2110 mm

4570 & 4775 mm

103267-021

4570 mm

089260-080

3048 mm

2260 mm

5030 & 5230 mm

103267-021

4570 mm

089260-080

3048 mm

2415 mm

5285 & 5485 mm

103267-021

4570 mm

089260-080

3048 mm

2565 mm

5665 & 5865 mm

103267-022

6096 mm

089260-080

3048 mm

2718 mm

6045 & 6250 mm

103267-022

6096 mm

089260-080

3048 mm

2870 mm

6350 & 6555 mm

103267-022

6096 mm

089260-080

3048 mm

3025 mm

6805 & 7010 mm

103267-022

6096 mm

089260-080

3048 mm

3175 mm

7190 & 7390 mm

103267-022

6096 mm

089260-080

3048 mm Tab019gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.6-2040

197

FORK CARRIAGE

MP-2040-067 MP-7.7-2040

M1.0-0000-000198 198

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 128832-038 ............................ Fork Carriage TT (965 mm Wide) .......................................................... 1 128832-044 ............................ Fork Carriage TT (1120 mm Wide) ........................................................ 1 129344-038 ............................ Fork Carriage TL (965 mm Wide) .......................................................... 1 129344-044 ............................ Fork Carriage TL (1120 mm Wide) ........................................................ 1 2 ..................... 128841-038 ............................ Fork Carriage TT (965 mm Wide) .......................................................... 1 128841-044 ............................ Fork Carriage TT (1120 mm Wide) ........................................................ 1 129345-038 ............................ Fork Carriage TL (965 mm Wide) .......................................................... 1 129345-044 ............................ Fork Carriage TL (1120 mm Wide) ........................................................ 1 3 ..................... 124018 .................................... Bumper ................................................................................................... 2 4 ..................... 060017-050 ............................ Screw ...................................................................................................... 2 061004-019 ............................ Adhesive Thread Locking ...................................................................... 1 5 ..................... 060063-006 ............................ Screw ...................................................................................................... 1 6 ..................... 129261 .................................... Cam ........................................................................................................ 2 7 ..................... 074020 .................................... Side Thrust Roller .................................................................................. 2 8 ..................... 060009-036 ............................ Ring Retaining ....................................................................................... 2 9 ..................... 060117-003 ............................ Screw ...................................................................................................... 2 10 ................... 060122-001 ............................ Pin Dowel ............................................................................................... 2 11 ................... 060030-085 ............................ Flatwasher ............................................................................................. AR 12 ................... 074668-001 ............................ Roller Column ........................................................................................ 6 13 ................... 060009-018 ............................ Ring Retaining ....................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.7-2040

199

FORK CARRIAGE

MP-2040-028 MP-7.7-2040

M1.0-0000-000200 200

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 064326-008 ............................ Fitting Bulkhead (includes O-Rings) ..................................................... AR 064325-008 ............................ Nut Bulkhead ......................................................................................... AR 2 ..................... 064019-100 ............................ O-Ring .................................................................................................... AR 3 ..................... 064296-008 ............................ Adapter (includes O-Rings) ................................................................... AR 064019-100 ............................. O-Ring .............................................................................................. AR 4 ..................... 129211-002 ............................ Tube (2000 & 2500 kg Capacity) .......................................................... 1 129211-003 ............................ Tube (3000 kg Capacity ) ...................................................................... 1 5 ..................... 129209-002 ............................ Tube (2000 & 2500 kg Capacity) .......................................................... 1 129209-003 ............................ Tube (3000 kg Capacity ) ...................................................................... 1 6 ..................... 060075-002 ............................ Screw ...................................................................................................... AR 7 ..................... 129212-002 ............................ Tube (2000 & 2500 kg Capacity) .......................................................... 1 129212-003 ............................ Tube (3000 kg Capacity ) ...................................................................... 1 8 ..................... 129210-002 ............................ Tube (2000 & 2500 kg Capacity) .......................................................... 1 129210-003 ............................ Tube (3000 kg Capacity ) ...................................................................... 1 9 ..................... 064327-006 ............................ Elbow (includes O-Rings, 2000 & 2500 kg Capacity) .......................... 1 064281-003 ............................ Elbow 45° (includes O-Rings, 3000 kg Capacity ) ............................... 1 10 ................... 064280-006 ............................ Elbow (includes O-Rings) ..................................................................... 1 11 ................... 064019-101 ............................ O-Ring .................................................................................................... 2 12 ................... 064019-029 ............................ O-Ring .................................................................................................... 2 13 ................... 064298-011 ............................ Hose ....................................................................................................... 1 14 ................... 064298-012 ............................ Hose ....................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.7-2040

201

SIDESHIFT

MP-2040-077 MP-7.7-2040

M1.0-0000-000202 202

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

SIDESHIFT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 129709-002 ............................ Sideshift 965 mm Class II (includes 1-10) ............................................ 1 129709-003 ............................ Sideshift 1120 mm Class II (includes 1-10) .......................................... 1 129709-004 ............................ Sideshift 965 mm Class III (includes 1-10) ........................................... 1 129709-005 ............................ Sideshift 1120 mm Class III (includes 1-10) ......................................... 1 1 ........................... 126900 .................................... Upper Bearing .................................................................................. 2 2 ........................... 126841-001 ............................. Cylinder (880 mm) ........................................................................... 1 126841-002 ............................. Cylinder (1120 mm) ......................................................................... 1 3 ........................... 094004 .................................... Nut .................................................................................................... 4 4 ........................... 126843 .................................... Lower Hook ...................................................................................... 2 5 ........................... 127758 .................................... Lower Bearing .................................................................................. 2 6 ........................... 116876 .................................... Flatwasher ........................................................................................ 4 7 ........................... 060020-019 ............................. Capscrew ......................................................................................... 4 8 .............................................................................. Faceplate .......................................................................................... 1 9 ........................... 060000-030 ............................. Roll Pin ............................................................................................. 2 10 ......................... 126844 .................................... Fork Stop .......................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.7-2040

203

FORK

MP-2040-072 MP-7.9-2040

M1.0-0000-000204 204

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

FORK INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Capacity 2000kg & 2500kg 1 ..................... 103443 .................................... Pin .......................................................................................................... 1 103442 .................................... Pin Bundle (includes 1-4) ...................................................................... 1 2 ..................... 104329 .................................... Spring ..................................................................................................... 1 3 ..................... 075248 .................................... Handle .................................................................................................... 1 4 ..................... 060000-061 ............................ Pin Roll ................................................................................................... 1 Capacity 3000kg (see Table, next Page) 1 ..................... 106207 .................................... Pin .......................................................................................................... 1 111582 .................................... Pin Bundle (includes 1-4) ...................................................................... 1 2 ..................... 107685 .................................... Spring ..................................................................................................... 1 3 ..................... 075248 .................................... Handle .................................................................................................... 1 4 ..................... 060000-061 ............................ Pin Roll ................................................................................................... 1

Capacity 2000kg &2500kg Polished Finish, Full Taper

Standard Finish, Par tial Taper

Height

Par t Number

Height

Par t Number

45 x 100 x 800

088228-009

45 x 100 x 800

094182-009

45 x 100 x 915

088228-002

45 x 100 x 915

094182-002

45 x 100 x 990

088228-006

45 x 100 x 990

094182-006

45 x 100 x 1065

088228-003

45 x 100 x 1065

094182-003

45 x 100 x 1100

088228-010

45 x 100 x 1100

094182-010

45 x 100 x 1145

088228-005

45 x 100 x 1145

094182-005

45 x 100 x 1220

088228-004

45 x 100 x 1220

094182-004

45 x 100 x 1370

088228-007

45 x 100 x 1370

094182-007

45 x 100 x 1525

088228-008

45 x 100 x 1525

094182-008

45 x 130 x 800

106212-009

45 x 130 x 800

106211-009

45 x 130 x 915

106212-002

45 x 130 x 915

106211-002

45 x 130 x 990

106212-007

45 x 130 x 990

106211-007

45 x 130 x 1065

106212-003

45 x 130 x 1065

106211-003

45 x 130 x 1100

106212-010

45 x 130 x 1100

106211-010

45 x 130 x 1145

106212-008

45 x 130 x 1145

106211-008

45 x 130 x 1220

106212-004

45 x 130 x 1220

106211-004

45 x 130 x 1370

106212-005

45 x 130 x 1370

106211-005

45 x 130 x 1525

106212-006

45 x 130 x 1525

106211-006 Tab020gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.9-2040

205

FORK

MP-2040-072 MP-7.9-2040

M1.0-0000-000206 206

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

FORK INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Capacity 3000kg Polished Finish, Full Taper

Standard Finish, Par tial Taper

Height

Par t Number

Height

Par t Number

45 x 130 x 800

106214-009

45 x 130 x 800

106213-009

45 x 130 x 915

106214-002

45 x 130 x 915

106213-002

45 x 130 x 990

106214-007

45 x 130 x 990

106213-007

45 x 130 x 1065

106214-003

45 x 130 x 1065

106213-003

45 x 130 x 1100

106214-010

45 x 130 x 1100

106213-010

45 x 130 x 1145

106214-008

45 x 130 x 1145

106213-008

45 x 130 x 1220

106214-004

45 x 130 x 1220

106213-004

45 x 130 x 1370

106214-005

45 x 130 x 1370

106213-005

45 x 130 x 1525

106214-006

45 x 130 x 1525

106213-006 Tab021gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.9-2040

207

LOAD BACKREST

OV DIM ERA EN LL SIO N

TO FO P OF RK

MP-2040-071 MP-7.10-2040

M1.0-0000-000208 208

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

LOAD BACKREST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 060115-005 ............................ Screw ...................................................................................................... 4 2 ..................... 124579 .................................... Retainer ................................................................................................. 4 3 ........................................................................ Load Backrest (see Table) ..................................................................... 1

Position 3

Overall Dimension

Dimension "A"

Dimension "B"

Dimension "C"

Dimension "D"

129970-036

1015 x 885 mm

200 mm

885 mm

915 mm

965 mm

129970-042

1015 x 1035 mm

355 mm

1035 mm

1070 mm

965 mm

129970-048

1015 x 1190 mm

505 mm

1190 mm

1220 mm

965 mm

129970-036

1170 x 885 mm

200 mm

885 mm

915 mm

1120 mm

129970-042

1170 x 1035 mm

355 mm

1035 mm

1070 mm

1120 mm

129970-048

1170 x 1190 mm

505 mm

1190 mm

1220 mm

1120 mm Tab022gb

Load Backrest for 129710-001 thru -005 Cascade Fork Positioner (not shown) Position 3

Backrest Height

Fork Positioner Width

129711-001

915 mm

940 mm

129711-002

1220 mm

940 mm

129711-003

1525 mm

940 mm

129711-004

915 mm

1040 mm

129711-005

1220 mm

1040 mm

129711-006

1525 mm

1040 mm

129711-007

915 mm

1245 mm

129711-008

1220 mm

1245 mm

129711-009

1525 mm

1245 mm

129711-010

915 mm

1040 mm

129711-011

1220 mm

1040 mm

129711-012

1525 mm

1040 mm

129711-013

915 mm

1245 mm

129711-014

1220 mm

1245 mm

129711-015

1525 mm

1245 mm Tab023gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.10-2040

209

YOKE

MP-2040-068 MP-7.11-2040

M1.0-0000-000210 210

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

YOKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Position 1 thru 6 are Standard Components 1 ..................... 128450 .................................... Yoke ........................................................................................................ 1 060009-044 ............................ Ring Retaining ....................................................................................... 1 2 ..................... 128757-001 ............................ Shaft ....................................................................................................... 1 3 ..................... 060009-100 ............................ Ring Retaining ....................................................................................... 2 4 ..................... 103281 .................................... Pulley Assembly (includes Bearing) ..................................................... 1 5 ........................... 065081-045 ............................. Bearing ............................................................................................. 2 6 ..................... 081161-017 ............................ Collar ...................................................................................................... 2 Position 7 thru 12 are Additional Components used on Trucks with One Accessory 7 ..................... 060030-168 ............................ Flatwasher ............................................................................................. 2 8 ..................... 060030-067 ............................ Flatwasher ............................................................................................. 2 9 ..................... 105967 .................................... Pulley ...................................................................................................... 1 10 ................... 060045-031 ............................ Screw Shoulder ..................................................................................... 2 061004-019 ............................ Adhesive Thread Locking ...................................................................... 1 11 ................... 124264-001 ............................ Pulley ...................................................................................................... 1 12 ................... 050000-039 ............................ Pin Roll ................................................................................................... 2 Position 13 thru 18 are Additional Components used on Trucks with two Accessories 13 ................... 124264-001 ............................ Pulley ...................................................................................................... 1 14 ................... 050000-039 ............................ Pin Roll ................................................................................................... 2 15 ................... 060030-168 ............................ Flatwasher ............................................................................................. 2 16 ................... 060030-067 ............................ Flatwasher ............................................................................................. 2 17 ................... 105967 .................................... Pulley ...................................................................................................... 1 18 ................... 060045-031 ............................ Screw Shoulder ..................................................................................... 2 061004-019 ............................ Adhesive Thread Locking ...................................................................... 1 Position 19 thru 24 are Additional Components used on Trucks with Accessory Control Cable 19 ................... 050000-042 ............................ Pin Roll (used Instead of 14) ................................................................ 2 20 ................... 060030-067 ............................ Flatwasher ............................................................................................. 1 21 ................... 079332 .................................... Pulley Assembly (includes Bearing) ..................................................... 1 22 ......................... 065081-038 ............................. Bearing ............................................................................................. 1 23 ................... 060045-007 ............................ Screw (Shoulder used Instead of 18) ................................................... 1 061004-027 ............................ Adhesive Thread Locking ...................................................................... 1 24 ................... 128758 .................................... Guide ...................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-7.11-2040

211

Page intentionally left blank

Printed in Germany

M1.0-0000-000212 212

SECTION 8

Printed in Germany

213

LIFT CYLINDER

MP-2040-073 MP-8.1-2040

M1.0-0000-000214 214

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 064135-008 ............................ Ring Wiper ............................................................................................. 1 2 ..................... 129267 .................................... Cap ......................................................................................................... 1 3 ..................... 064132-027 ............................ Packing Rod .......................................................................................... 1 4 ..................... 081161-015 ............................ Collar ...................................................................................................... 1 5 ........................................................................ Ram (see Table) ..................................................................................... 1 6 ..................... 103487 .................................... Spring Compression .............................................................................. 1 7 ..................... 103485 .................................... Piston Shutoff ......................................................................................... 1 8 ..................... 060009-135 ............................ Ring Retaining ....................................................................................... 1 9 ..................... 128185-002 ............................ Bushing .................................................................................................. 1 10 ................... 060009-067 ............................ Ring Retaining ....................................................................................... 1 11 ...................................................................... Cylinder Tube (see Table) ...................................................................... 1 12 ................... 074240 .................................... Seal ........................................................................................................ 1 13 ................... 060015-078 ............................ Screw ...................................................................................................... 1 111574 .................................... Kit Seal (includes 1, 3 & 12) .................................................................. 1 091240-004 ............................ Poly Pak Tool (used for Seal Installation) ............................................. 1

Lift Cylinder TL Mast Collapsed Height

Lift Height

Cylinder Assembly R.H.

Cylinder Assembly L.H.

Position 5

Position 11 R.H.

Position 11 L.H.

2110 mm

2995 & 3200 mm

128120S023

128127S023

128126-023

128121-003

128128-003

2260 mm

3300 & 3505 mm

128120S024

128127S024

128126-024

128121-004

128128-004

2415 mm

3605 & 3810 mm

128120S025

128127S025

128126-025

128121-005

128128-005 Tab024gb

Lift Cylinder TT Mast Collapsed Height

Lift Height

Cylinder Assembly R.H.

Cylinder Assembly L.H.

Position 5

Position 11 R.H.

Position 11 L.H.

2110 mm

4570 & 4775 mm

128120S003

128127S003

128126-003

128121-003

128128-003

2260 mm

5030 & 5230 mm

128120S004

128127S004

128126-004

128121-004

128128-004

2415 mm

5285 & 5485 mm

128120S005

128127S005

128126-005

128121-005

128128-005

2565 mm

5665 & 5865 mm

128120S006

128127S006

128126-006

128121-006

128128-006

2718 mm

6045 & 6250 mm

128120S007

128127S007

128126-007

128121-007

128128-007

2870 mm

6350 & 6555 mm

128120S008

128127S008

128126-008

128121-008

128128-008

3025 mm

6805 & 7010 mm

128120S009

128127S009

128126-009

128121-009

128128-009

3175 mm

7190 & 7390 mm

128120S010

128127S010

128126-010

128121-010

128128-010 Tab025gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-8.1-2040

215

FREE LIFT CYLINDER

MP-2040-074 MP-8.2-2040

M1.0-0000-000216 216

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

FREE LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 064135-016 ............................ Ring Wiper ............................................................................................. 1 2 ..................... 129262 .................................... Cap ......................................................................................................... 1 3 ..................... 064132-026 ............................ Packing Rod .......................................................................................... 1 4 ..................... 081161-016 ............................ Collar ...................................................................................................... 1 5 ........................................................................ Ram (see Table) ..................................................................................... 1 6 ..................... 060009-132 ............................ Ring Retaining ....................................................................................... 2 7 ..................... 128185-001 ............................ Bushing .................................................................................................. 1 8 ..................... 074240 .................................... Seal ........................................................................................................ 1 9 ..................... 060015-078 ............................ Screw ...................................................................................................... 1 10 ...................................................................... Cylinder Tube (see Table) ...................................................................... 1 111573 .................................... Kit Seal (includes 1, 3 & 8) .................................................................... 1 091240-013 ............................ Poly Pak Tool (used for Seal Installation) ............................................. 1

Collapsed Height

Lift Height

Cylinder Assembly

Position 5

Position 10

2110 mm

4570 & 4775 mm

128114S003

129258-003

128115-003

2260 mm

5030 & 5230 mm

128114S004

129258-004

128115-004

2415 mm

5285 & 5485 mm

128114S005

129258-005

128115-005

2565 mm

5665 & 5865 mm

128114S006

129258-006

128115-006

2718 mm

6045 & 6250 mm

128114S007

129258-007

128115-007

2870 mm

6350 & 6555 mm

128114S008

129258-008

128115-008

3025 mm

6805 & 7010 mm

128114S009

129258-009

128115-009

3175 mm

7190 &7390 mm

128114S010

129258-010

128115-010 Tab026gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-8.2-2040

217

TILT CYLINDER

MP-2040-075 MP-8.6-2040

M1.0-0000-000218 218

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

TILT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 130101-001 ............................ Tilt Cylinder L.H. (includes 1-15) ........................................................... 1 130101-002 ............................ Tilt Cylinder R.H. (includes 1-15) .......................................................... 1 1 ........................... 060015-078 ............................. Screw ................................................................................................ 2 2 ........................... 074240 .................................... Seal ................................................................................................... 2 3 ........................... 130102-001 ............................. Cylinder Tube L.H. ........................................................................... 1 130102-002 ............................. Cylinder Tube R.H. ........................................................................... 1 4 ........................... 060000-022 ............................. Roll Pin ............................................................................................. 1 5 ........................... 060021-103 ............................. Nut .................................................................................................... 1 6 ........................... 064216-012 ............................. Piston Seal ....................................................................................... 1 7 ........................... 130104 .................................... Piston ................................................................................................ 1 8 ........................... 064074-035 ............................. Backup Ring ..................................................................................... 2 9 ........................... 064019-016 ............................. O-Ring .............................................................................................. 1 10 ......................... 128434 .................................... Piston Rod ........................................................................................ 1 11 ......................... 064132-041 ............................. Packing Rod ..................................................................................... 1 12 ......................... 064019-114 ............................. O-Ring .............................................................................................. 1 13 ......................... 064074-044 ............................. Backup Ring ..................................................................................... 1 14 ......................... 130103 .................................... Cylinder Cap .................................................................................... 1 15 ......................... 064135-017 ............................. Wiper Ring ....................................................................................... 1 16 ......................... 050067-022 ............................. Screw ................................................................................................ 4 050009-018 ............................. Flatwasher ........................................................................................ 4 17 ......................... 128467 .................................... Pin ..................................................................................................... 2 18 ......................... 128490 .................................... Pin ..................................................................................................... 2 19 ......................... 054011-006 ............................. Lubrication Fitting ............................................................................ 2 20 ......................... 065012-002 ............................. Bushing Ball ..................................................................................... 4 21 ......................... 116439 .................................... Nut (Adjuster used with Adjustable Spacer 24) .............................. 1 22 ......................... 060015-021 ............................. Screw (used with Adjustable Spacer 24) ........................................ 1 23 ......................... 064019-016 ............................. O-Ring (used with 24) ...................................................................... 4 24 ............................................................................ Spacer (see Table) ........................................................................... 1 25 ......................... 050007-043 ............................. Screw ................................................................................................ 2 060059-010 ............................. Nut Adjuster ...................................................................................... 2 26 ............................................................................ Clevis (see Table) ............................................................................ 2 27 ......................... 129481 .................................... Block ................................................................................................. 2 28 ......................... 060063-011 ............................. Screw ................................................................................................ 2 060089-005 ............................. Wedge Washer ................................................................................. 2 29 ......................... 129480 .................................... Shaft .................................................................................................. 2 30 ......................... 064332-002 ............................. Lubrication Fitting ............................................................................ 2 129229 .................................... Seal Kit (includes 1, 2, 4, 6, 8, 9,11, 12, 13 & 15) ........................... 1

Position 24 Tilt Range Backward/Forward

Cylinder R.H. Adjustable Spacer

Cylinder L.H. Spacer

Position 26

3°/3°

116438-015

116437-020

128457-001

3°/5°

116438-014

116437-019

128457-002

5°/5°

116438-013

116437-018

128457-002

3°/10°

116438-016

116437-021

128457-003

5°/10°

not used

128457-003 Tab027gb

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-8.6-2040

219

SIDESHIFT CYLINDER

MP-2040-082 MP-8.7-2040

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

REV. 2 10/01 M1.0-0000-000220 220

SIDESHIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 126841-001 ............................ Sideshift Cylinder 880mm & 965mm .................................................... 1 126841-002 ............................ Sideshift Cylinder 1120mm ................................................................... 1 1 ........................... 116865 .................................... Rod Seal .......................................................................................... 2 2 .............................................................................. O-Ring .............................................................................................. 2 3 ........................... 116860 .................................... Rod Wiper Seal ................................................................................ 2 4 ........................... 126902 .................................... Retainer Seal Carrier ....................................................................... 2 126903 .................................... Kit Seal ............................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-8.7-2040

REV. 2 10/01

221

Page intentionally left blank

Printed in Germany

M1.0-0000-000222 222

SECTION 10

Printed in Germany

223

LABELS AND DECALS

MP-2040-078 MP-10.9-2040

M1.0-0000-000224 224

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

USA Labels and Decals 1 ..................... 106158-001 ............................ Decal Crown Heavy .............................................................................. 3 2 ..................... 106158-020 ............................ Decal Crown Heavy .............................................................................. 2 3 ..................... 069020 .................................... Danger Battery ....................................................................................... 1 4 ..................... 069112-061 ............................ Warning Battery Size (739 mm x 972 mm ) .......................................... 1 069112-064 ............................ Warning Battery Size (739 mm x 972 mm ) .......................................... 1 069112-068 ............................ Warning Battery Size (831 mm x 972 mm) ........................................... 1 069112-076 ............................ Warning Battery Size (907 mm x 972 mm) ........................................... 1 069112-103 ............................ Warning Battery Size (676 mm x 972 mm) ........................................... 1 069112-104 ............................ Warning Battery Size (856 mm x 972 mm) ........................................... 1 5 ..................... 069012 .................................... Warning Electrical Additions ................................................................. 4 6 ..................... 069047 .................................... Caution Charger Hook Up ..................................................................... 1 7 ..................... 069320-004 ............................ Label Patent ........................................................................................... 1 8 ........................................................................ Plate Data (Contact Factory) ................................................................. 1 16 ................... 069366 .................................... Label Park Brake Release .................................................................... 1 22 ................... 069154 .................................... Label Hydraulic Oil ................................................................................ 1 25 ................... 069388 .................................... Label FC Overview Map ........................................................................ 1 26 ................... 127573 .................................... Label Battery Disconnect ...................................................................... 1 28 ................... 069023 .................................... Label Convex Mirror .............................................................................. 2 29 ................... 069372-004 ............................ Decal Momentum FC ............................................................................. 1 30 ................... 069372-005 ............................ Decal Momentum FC ............................................................................. 2 31 ................... 069374-001 ............................ Decal crown.com ................................................................................... 1 32 ................... 069383 .................................... Label SCR Control MRC1/MRC2 ......................................................... 1 33 ................... 069384 .................................... Label Contactor Pump Control ............................................................. 1 069385 .................................... Label SCR Pump Control ...................................................................... 1 069386 .................................... Label EE SCR Pump Control ................................................................ 1 Labels and Decals 1 ..................... 106158-001 ............................ Decal Crown Heavy .............................................................................. 3 2 ..................... 106158-020 ............................ Decal Crown Heavy .............................................................................. 2 3 ..................... 869020-*** .............................. Danger Battery ....................................................................................... 1 4 ........................................................................ Warning Battery Size (USA only) .......................................................... 1 5 ..................... 869012-*** .............................. Warning Electrical Additions ................................................................. 4 6 ..................... 869047-*** .............................. Caution Charger Hook Up ..................................................................... 1 7 ........................................................................ Not Required .......................................................................................... 8 ........................................................................ Plate Data (Contact Factory) ................................................................. 1 16 ................... 869366-*** .............................. Label Park Brake Release .................................................................... 1 22 ................... 069154 .................................... Label Hydraulic Oil ................................................................................ 1 25 ................... 869388-*** .............................. Label FC Overview Map ........................................................................ 1 26 ................... 127573 .................................... Label Battery Disconnect ...................................................................... 1 28 ................... 869023-*** .............................. Label Convex Mirror .............................................................................. 2 29 ................... 069372-004 ............................ Decal Momentum FC ............................................................................. 1 30 ................... 069372-005 ............................ Decal Momentum FC ............................................................................. 2 31 ................... 069374-001 ............................ Decal crown.com ................................................................................... 1 32 ................... 869383-*** .............................. Label SCR Control MRC1/MRC2 ......................................................... 1 33 ................... 869384-*** .............................. Label Contactor Pump Control ............................................................. 1 869385-*** .............................. Label SCR Pump Control ...................................................................... 1 869386-*** .............................. Label EE SCR Pump Control ................................................................ 1 *** ................... 001 .......................................... German 002 .......................................... French 003 .......................................... Spanish 004 .......................................... Dutch 005 .......................................... Italian 006 .......................................... English

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-10.9-2040

225

LABELS AND DECALS

MP-2040-079 MP-10.9-2040

M1.0-0000-000226 226

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

USA Labels and Decals 5 ..................... 069012 .................................... Warning Electrical Additions ................................................................. 4 13 ................... 069009 .................................... Warning Stand On ................................................................................. 2 14 ................... 069010 .................................... Warning Stand Under ............................................................................ 3 15 ................... 069011 .................................... Warning SCR Card ................................................................................ 1 17 ...................................................................... Capacity Plate Primary (Contact Factory) ............................................ 1 18 ................... 069018 .................................... Danger Tip Over ..................................................................................... 1 19 ................... 069017 .................................... Warning Slow Down .............................................................................. 1 20 ................... 069016 .................................... Warning Tilt Forward .............................................................................. 1 21 ...................................................................... Capacity Plate Attachment (Contact Factory) ...................................... AR 23 ................... 069387 .................................... Label Distribution Panel ........................................................................ 1 Labels and Decals 5 ..................... 869012-*** .............................. Warning Electrical Additions ................................................................. 4 13 ................... 869009-*** .............................. Warning Stand On ................................................................................. 2 14 ................... 869010-*** .............................. Warning Stand Under ............................................................................ 3 15 ................... 869011-*** .............................. Warning SCR Card ................................................................................ 1 17 ...................................................................... Capacity Plate Primary (Contact Factory) ............................................. 1 18 ................... 869018-*** .............................. Danger Tip Over ..................................................................................... 1 19 ................... 869017-*** .............................. Warning Slow Down .............................................................................. 1 20 ................... 869016-*** .............................. Warning Tilt Forward .............................................................................. 1 21 ...................................................................... Capacity Plate Attachment (Contact Factory) ...................................... AR 23 ................... 869387-*** .............................. Label Distribution Panel ........................................................................ 1 *** ................... 001 .......................................... German 002 .......................................... French 003 .......................................... Spanish 004 .......................................... Dutch 005 .......................................... Italian 006 .......................................... English

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-10.9-2040

227

LABELS AND DECALS

MP-2040-080 MP-10.9-2040

M1.0-0000-000228 228

MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

USA Labels and Decals 9 ..................... 069105 .................................... Warning Hands Off/Text ......................................................................... 1 10 ................... 069259 .................................... Warning Passenger English .................................................................. 1 11 ................... 069262 .................................... Warning Operator English ..................................................................... 1 12 ................... 069006 .................................... Warning Hands Off ................................................................................ 1 14 ................... 069010 .................................... Warning Stand Under ............................................................................ 3 24 ................... 069364 .................................... Label Event Codes ................................................................................ 1 27 ................... 069007 .................................... Warning Hands Off/Text ......................................................................... 2 Labels and Decals 9 ..................... 869105-*** .............................. Warning Hands Off/Text ......................................................................... 1 10 ................... 869259-*** .............................. Warning Passenger ............................................................................... 1 11 ................... 869262-*** .............................. Warning Operator .................................................................................. 1 12 ................... 869006-*** .............................. Warning Hands Off ................................................................................ 1 14 ................... 869010-*** .............................. Warning Stand Under ............................................................................ 3 24 ................... 869364-*** .............................. Label Event Codes ................................................................................ 1 27 ................... 869007-*** .............................. Warning Hands Off/Text ......................................................................... 2 *** ................... 001 .......................................... German 002 .......................................... French 003 .......................................... Spanish 004 .......................................... Dutch 005 .......................................... Italian 006 .......................................... English

Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-FC4000-Rev.A-GB 04/02 • Printed in Germany

MP-10.9-2040

229

Page intentionally left blank

Printed in Germany

M1.0-0000-000230 230

CROWN Gabelstapler GmbH & Co. KG - Siéges Sociaux en Europe Moosacher Str. 52 80809 Munich Allemagne Téléphone +49 (0)89 93 00 2 - 0 Téléfax +49 (0)89 93 00 2 -175 et -133

Printed in Germany • Niveau de révision B Réference: 812672-002