Download PDF: Crown Forklift Electric EST Spare Parts Manual

CONTENTS ASSEMBLY

SECTION

Mainframe Mainframe - Left Hand Platform Mainframe - Right Hand Platform Rear Arm Battery Hydraulic Tank Cabin - Exterior Accelerator & Inching Pedals Cabin - Interior Cabin Safety Bar Dash Zapi Controller 6 Port Changeover & 4 Port Diverter Valves Bleed Block & Brake Valve Steering Motor Wheel Motors Electric Drive Motor/Pump Relay Box Assembly/Layout Fuse Box Wheels Forks Mast Carriage Mast

1 1.1 1.2 2 3 4 5 5.1 5.2 5.3 6 7 8 9 10 11 12 13 14 15 16 17 28

HYDRAULIC SECTIONS Valve Chest Feed & Return Lines Gear Pump Suction Line Feed To Hydrostatic Pump Rear Hub Hydraulics Front Hub Hydraulics Steering Hydraulics - Rams Steering Hydraulics - Steering Motor Drive Pump To Inching Valve, Brake Valve & Tank Joystick Piping Carriage Cylinder Hydraulics Valve Chest To Mast Bulkhead Bracket - Tilt & Lift Hoses

 COMBILIFT LTD. 2008

18 19 20 21 22 23 23.1 24 25 26 27

15 14

30

31

20

24

17

13 29

16

19 18

17 11

16

10 20 20

19 18

19

12

6

11

18 10

22 17

Ref No: EESTM001

22

12

Title: Mainframe Assembly

4

10 16

33

3

7

21

8

Rev Date: 30/06/08

32

34

2

23 5

7

Rev: 00

23 25

35 1

26 27

01

28

SECTION

9

Ref No: EESTM001

Rev: 00

Rev Date: 30/06/08

01

Title: Mainframe Assembly Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

2 2 1 1 1 2 2 1 1 26 12 12 8 4 8 44 26 22 11 11 1 12 2 8 24 4 4 4 4 4 6 24 1 20 20

Left Hand Swivel Weld Assembly Right Hand Swivel Weld Assembly Master Steering Cylinder Controller Inspection Plate Slave Steering Cylinder Inspection Panel Swivel Bearing Right Hand Front Wheel Motor Left Hand Front Wheel Motor 25mm Pipe Clamp 25mm Pipe Clamp Top M8x45 Hex Head Bolt 22mm Pipe Clamp 22mm Pipe Clamp Top M6x40 Hex Head Bolt M8 Flat Washer M8 Spring Washer 18mm Pipe Clamp 18mm Pipe Clamp Top M8x35 Hex Head Bolt Step Plate M8x20 Socket Button Head Front Bearing Spacer M16 Flat Washer M10x50 Hex Head Bolt Steering Ram Washer M12 Flat Washer M12x35 Hex Head Bolt Mast Carriage Ram Washer M16x40 Hex Head Bolt M8x30 Dome Head Bolt M10x60 Hex Head Bolt M8x35 Socket Cap Bolt M14x55 Hex Head Bolt M14 Nylon Lock Nut

LMS00003 LMS00004 LMR00002 MMF00034 LMR00003 MMF00061 CPS00005 APHY0002 APHY0003 CPF00049 CPF00051 CPB00041 CPF00184 CPF00185 CPB00243 CPB00015 CPB00104 CPF00046 CPF00048 CPB00039 MMF00063 CPB00183 CMS00013 CPB00045 CPB00289 CPMC0008 CPB00082 CPB00227 VPMC0002 CPB00176 CPB00197 CPB00004 CPB00019 CPB00181 CPB00182

02-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

17

Rev Date: 30/06/08

5

14

5

7

5

7

15

2

18

19

9

SECTION

12

Rev: 00

8

Ref No: EESTM001.1

20

01

11

10 6

4 1

13 15

Title: Mainframe Assembly - Left Hand Platform Parts

3

20 16

5

5

Ref No: EESTM001.1

Rev: 00

Rev Date: 30/06/08

01

Title: Mainframe Assembly - Left Hand Platform Parts Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 6 3 12 41 23 9 2 2 2 4 4 1 1 4 8 4 4 4 5

Proximity Switch Bracket 25mm Pipe Clamp 25mm Pipe Clamp Top M8x45 Hex Head Bolt M10 Flat Washer M10 Spring Washer M8 Lock Nut Proximity Switch Holder Proximty Switch Proximity Switch Wire* M10x35 Socket Head Bolt M4x20 Socket Head Bolt Back - Up Alarm 12V 12V Horn Cab Mount M16 Flat Washer M16x100 Hex Head Bolt Cab Mount Washer M16 Lock Nut M8x20 Hex Head Bolt

CMF00325 CPF00049 CPF00051 CPB00041 CPB00032 CPB00053 CPB00029 CPE00091 CPE00087 CPE00002 CPB00144 CPB00148 CPE00059 CPE00011 CPC00113 CPB00045 CPB00028 VPC00002 CPB00006 CPB00012

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 02-A 01-A 02-A 01-A

Note:

1.

Please Quote Machine Serial Number When Ordering Parts Marked With *

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

16

15

10

24 23

15

19 2

28 14

15 13

25 15 4

15 5

15

16 15 21

15 20

17

4

16

3

15

27

15

12

19

6

7

15

SECTION

01

16

Rev Date: 30/06/08

16

Rev: 00

9

11 8

16 18

26 18 22

19 15

Ref No: EESTM001.2

28

Title: Mainframe Assembly - Right Hand Platform Parts

1

29

Ref No: EESTM001.2

Rev: 00

Rev Date: 30/06/08

01

Title: Mainframe Assembly - Right Hand Platform Parts Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 1 1 2 1 1 1 1 1 1 1 6 3 12 45 27 2 4 9 6 3 11 6 6 4 12 5 6 1

DESCRIPTION

Zapi Controller Assembly Controller Inspection Cover Inspection Panel 4 Port Changeover Valve 6 Port Changeover Valve Bleed Block Brake Valve Proximity Switch Bracket Proximty Switch Proximity Switch Holder Proximity Switch Wire* 25mm Pipe Clamp 25mm Pipe Clamp Top M8x45 Hex Head Bolt M10 Flat Washer M10 Spring Washer M8x80 Hex Head Bolt M8x65 Hex Head Bolt M8 Lock Nut 18mm Pipe Clamp 18mm Pipe Clamp Top M8x35 Hex Head Bolt M10x35 Socket Head Bolt M4x20 Socket Head Bolt Rubber Mount M8x20 Socket Head Bolt M8x20 Hex Head Bolt M8x30 Dome Head Bolt M8x25 Hex Head Bolt

PART NO.

REV.

See Section 7 MMF00034 MMF00061 CPHY0005 CPHY0001 SPHY0024 CPHY0006 CMF00325 CPE00087 CPE00091 CPE00002 CPF00049 CPF00051 CPB00041 CPB00032 CPB00053 CPB00043 CPB00084 CPB00029 CPF00046 CPF00048 CPB00039 CPB00144 CPB00148 CPC00105 CPB00183 CPB00012 CPB00197 CPB00040

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

Note:

1.

Please Quote Machine Serial Number When Ordering Parts Marked With *

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

Rev: 00

Ref No: EESTM002

Rev Date: 30/06/08

SECTION

02

Title: Rear Arm Assembly

4 12 6

11 10

13

2

1 5

7

3

19

8

18

20

17

20 16

21 15 15

14

16

9 17

 COMBILIFT LTD. 2008

Rev: 00

Ref No: EESTM002

Rev Date: 30/06/08

SECTION

02

Title: Rear Arm Assembly Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 1 1 1 1 10 10 10 10 2 2 2 4 1 2 2 2 1 1 2 2

DESCRIPTION

Rear Wheel Motor Rear Swivel Bearing Rear Arm Upper Bearing Spacer Ring Lower Bearing Spacer Ring M16x80 Hex Head Bolt M16x85 Hex Head Bolt M16x55 Hex Head Bolt M16 Lock Nut Proximity Switch Holder Proximty Switch Proximity Switch Wire* M4x20 Socket Head Bolt Rear Steering Cylinder Steering Ram Washer M12 Flat Washer M12x35 Hex Head Bolt M20 Hex Nut M20x80 Hex Head Bolt 3/4" Bulkhead 3/4" Swivel Fitting

PART NO.

REV.

LPHY0003 SPS00001 LMS00019 CMS00019 CMS00018 CPB00120 CPB00112 CPB00002 CPB00006 CPE00091 CPE00087 CPE00002 CPB00148 CMR00024 CPMC0008 CPB00082 CPB00227 CPB00083 CPB00121 CPF00018 CPHY0002

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

SERIAL BREAK

Note:

1.

Please Quote Machine Serial Number When Ordering Parts Marked With *

 COMBILIFT LTD. 2008

Rev: 00

Ref No: EESTM003

Rev Date: 30/06/08

SECTION

03

Title: Battery Assembly 17 3

13

18 13

9

19

14 20 13

6 12 13

13

4

12 15

15

13

14

20

5 21

15

13

13

11

15

20 21

2 16 22

10

19

13 15 20 21

1 16

8

7

 COMBILIFT LTD. 2008

Rev: 00

Ref No: EESTM001

Rev Date: 30/06/08

SECTION

03

Title: Battery Assembly Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 2 1 1 1 1 1 1 2 2 2 2 29 6 17 5 2 4 8 14 9 1

DESCRIPTION

Battery (72V / 620Ah) Battery Lid Fastener Mount Battery Cover Strut Strut Holder Strut Latch Plate Battery Locking Pin Lynch Pin (6mm) Handle Hinge Male Clip Female Clip M6 Flat Washer M6x20 Hex Head Bolt M6 Lock Nut M6x20 Countersunk Bolt M6x25 Hex Head Bolt M6x20 Socket Head Bolt M8x20 Dome Head Bolt M8 Flat Washer M8 Lock Nut M8x25 Hex Head Bolt

 COMBILIFT LTD. 2008

PART NO.

REV. SERIAL BREAK

MPE00013 MME00006 MME00001 MME00007 MME00008 MME00003 MMF00046 VPMF0001 CPC00026 CPB00055 CPC00076 CPC00077 CPB00060 CPB00044 CPB00047 CPB00052 CPB00256 CPB00290 CPB00183 CPB00015 CPB00029 CPB00040

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

34

15

13

45 21

16

9 44

8

22

11

23

20 15 21

7

32

35 20

2 27

21 33 18 4

21

Rev: 00

29

14 43 37 25 37

40

1

Rev Date: 30/06/08

19

38 41

26

36

42

3

30

Ref No: EESTM004

12

10

24

Title: Hydraulic Tank Assembly

21

42 41

4

28

5 6

39

21 17

04

20

31

SECTION

20 21

Ref No: EESTM004

Rev: 00

Rev Date: 30/06/08

04

Title: Hydraulic Tank Assembly Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

1 3 1 10 6 6 1 1 1 6 1 1 1 1 1 1 1 7 1 9 12 2 1 1 1 1 1 2 2 1 2 2 1 4 1 2 2 2 2 1 3 3 4 1 1

Hydraulic Tank 1"BSP - 1"5/16JIC M/M Adapter Inspection Panel M6 Flat Washer M6 Spring Washer M6x12 Hex Head Bolt Filler Cap Seal Filler Cap Base Filler Cap Gauze M5x30 Hex Head Bolt 3/8" Bond Seal Air Breather Filler Cap Stauff Oil Gauge In Tank Return Filter In Tank Return Filter Element 6 Port Changeover Valve 1/2" Bond Seal In Tank Strainer Filter M8 Spring Washer M8 Flat Washer M8x30 Socket Head Bolt Battery Plug - Male Battery Plug - Female Oil Filter Top Oil Filter Element Filter Mounting Plate M8x20 Hex Head Bolt M8 Lock Nut Battery Wire Shield M8x80 Hex Head Bolt M8x20 Hex Head Bolt 1/2" BSP Bung M6x55 Hex Head Bolt 1" Bond Seal 1"1/4BSP - 1"5/8JIC M/M Block 90 9/16" JIC Bulkhead M/M 9/16" JIC Tee M/F/M M10x16 Socket Head Bolt M10x30 Hex Head Bolt M10 Spring Washer M10 Flat Washer M6 Lock Nut M8x30 Dome Head Bolt M8x20 Socket Head Bolt

MMH00003 CPF00043 CMH00001 CPB00060 CPB00126 CPB00031 SPHY0019 SPHY0018 SPHY0020 CPB00143 CPF00055 CPHY0040 SPHY0017 NPHY0008 QPHY0005 QPHY0010 CPHY0001 CPF00056 CPHY0015 CPB00104 CPB00015 CPB00291 APE00021 APE00020 CPHY0019 CPHY0012 MMH00009 CPB00012 CPB00029 MMH00008 CPB00043 CPB00044 CPF00032 CPB00051 CPF00058 CPF00186 CPF00002 SPF00025 CPB00206 CPB00021 CPB00053 CPB00032 CPB00047 CPB00197 CPB00183

08-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

Rev: 00

Ref No: EESTM005

Rev Date: 30/06/08

SECTION

05

Title: Cabin Assembly - Exterior 22

23

24

3

4

21

11 4

23 16 24 14

15

12 13 15 17

19 18

10 2 7

20 23 24

7 9

1

8 7

5

6 9

 COMBILIFT LTD. 2008

Ref No: EESTM005

Rev: 00

Rev Date: 30/06/08

05

Title: Cabin Assembly - Exterior Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 1 2 3 3 2 10 2 6 4 4 3 3 1 6 3 3 6 4 1 1 1 -

Cabin Bottom Weld Assembly Cabin Top Weld Assembly Back Window Mesh Guard Assembly External Worklight Cab Mount Cab Mount Washer M16 Flat Washer M16x100 Hex Head Bolt M16 Lock Nut M16x55 Hex Head Bolt Grommet M10 Washer M10 Lock Nut Strobe Beacon M5 Flat Washer M5x30 Pan Head Screw M5 Nylon Lock Nut M8x30 Countersunk Bolt Adhesive Foam Tape (19x12mm) Front Windscreen Side Windowpane Roof Windowpane Window Primer Bonded Sealer

MMC00021 MMC00014 VMC00044 CPE00006 CPC00113 VPC00002 CPB00045 CPB00028 CPB00006 CPB00002 CPE00077 CPB00032 CPB00262 CPC00086 CPB00128 CPB00185 CPB00147 CPB00069 CPC00157 VMG00001 VMG00005 VMG00006 CPC00050 CPC00053

01-A 01-A 01-A 01-A 01-A 01-A 01-A 02-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

INCHING PEDAL ASSEMBLY

9

16

8

11 17

6 12

4

10

7

1

8

5 9

3

1

15 14

SECTION

10

05

18

Rev Date: 30/06/08

13

Rev: 00

9

Ref No: EESTM005.1

5

Title: Accelerator & Inching Pedal Assemblies

2

19

Ref No: EESTM005.1

Rev: 00

Rev Date: 30/06/08

05

Title: Accelerator & Inching Pedal Assemblies Parts Table - Inching Pedal ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 1 1 1 2 2 1 2 4 4 2 1 1 2 2 2 2 1 1

ITEM

QTY.

1

1

DESCRIPTION

PART NO.

REV.

Inching Pedal Bracket CMC00036 Inching Pedal Foot Plate CPC00023 Pivot Pin CPC00046 Inching Pedal Clevis CPC00027 M10 Bushing CPC00047 M7x20 Hex Head Bolt CPC00074 M8x90mm Threaded Bar CPB00253 M8x25 Hex Head Bolt CPB00040 M8 Lock Nut CPB00029 M6 Lock Nut CPB00047 M6x20 Countersunk Bolt CPB00052 Torsion Spring CPC00045 Inching Valve SPHY0060 3/8" Bond Seal SPF00041 3/8" BSPx9/16" JIC M/M Adaptor SPF00029 M8x40 Socket Cap Bolt CPB00020 M8 Flat Washer CPB00015 Tension Spring Washer CMC00057 Tension Spring CPC00002 Parts Table - Accelerator Pedal

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

DESCRIPTION

PART NO.

REV.

Electric Accelerator Pedal

APE00016

01-A

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

SERIAL BREAK

Rev: 00

Ref No: EESTM005.2

Rev Date: 30/06/08

SECTION

05

Title: Cabin Assembly - Interior

10 18 16 23

14 12 8 16 19 22

14 27 26

13 21 24

11

26

2

19

24

29

20

29

28

18

24

17

1

6

24

16 7

9

3

32

25

30

24 28

24 29

28 33 24 21

4

31

24

5

29 28 28 29 24

15

 COMBILIFT LTD. 2008

Ref No: EESTM005.2

Rev: 00

Rev Date: 30/06/08

05

Title: Cabin Assembly - Interior Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1 2 1 1 6 1 1 1 1 1 1 1 6 15 1 10 2 6 1 4 12 8 6 40 1 1 2 22 24 1 1 1 4

DESCRIPTION

Cabin Bottom Weld Assembly Cabin Dash Assembly Cabin Pipe Cover Plate - Upper Cabin Pipe Cover Plate - Lower Relay Box Assembly Inching Pedal Assembly Accelerator Pedal Access Panel Fusebox (14 Position) Joystick Joystick Control Valve Chest Joystick Plate M5 Flat Washer M5x10 Pan Head Screw Floor Plate M6 Flat Washer M6 Spring Washer M6x25 Hex Head Bolt Emergency Stop Switch M8x25 Hex Head Bolt M8 Lock Nut M6 Lock Nut M6x20 Countersunk Bolt M8 Flat Washer Removable Panel Tilt/Fork Positioner Switch M5 Spring Washer M8 Spring Washer M8x20 Dome Head Bolt Foot Pressure Pad Pressure Switch Grommet for Work Lights M8x20 Hex Head Bolt

 COMBILIFT LTD. 2008

SECTION

PART NO.

REV.

MMC00021 See Section 6 MMC00057 MMC00019 MPE00014 CPC00097 APE00016 MMC00056 CPE00088 NPHY0007 CPHY0105 VMC00138 CPB00128 CPB00056 MMC00010 CPB00060 CPB00126 CPB00256 APE00013 CPB00040 CPB00029 CPB00047 CPB00052 CPB00015 VMC00026 CPE00172 CPB00204 CPB00104 CPB00183 VPEE0009 VPEE0010 CPE00077 CPB00012

01-A 02-A 01-A 04-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 04-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

SERIAL BREAK

12

13

6

16

10

5

10

16

6

4

6

6

16

SECTION

15

9

Rev Date: 30/06/08

18

8 6 6

2 15

12 11

05

17

7

Rev: 00

19 15

Ref No: EESTM005.3

3

Title: Cabin Safety Bar Assembly

14

6

Ref No: EESTM005.3

Rev: 00

Rev Date: 30/06/08

05

Title: Cabin Safety Bar Assembly Parts Table ITEM

QTY.

1* 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 1 1 1 1 7 1 1 2 4 2 2 1 1 4 4 1 1 1

DESCRIPTION

Safety Bar Assembly Safety Bar Weld Assembly Safety Bar Support Bracket Safety Bar Mounting Bracket Hinge Plate M10 Washer Rubber Mount (M8x35) Handle M6x20 Socket Head Bolt M6 Flat Washer M6 Lock Nut M8 Flat Washer M8 Lock Nut Gas Strut M10x25 Socket Head Bolt M10 Spring Washer M10x90 Socket Head Bolt M10 Hex Nut M8 Hex Nut

SECTION

PART NO.

REV.

VMC00130 VMC00129 VMC00135 VMC00134 VMC00133 CPB00032 CPC00064 CPC00026 CPB00290 CPB00060 CPB00047 CPB00015 CPB00029 CPHY0119 CPB00075 CPB00053 CPB00141 CPB00050 CPB00049

01-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

SERIAL BREAK

Note: 1.

The Safety Bar Can Be Ordered As An Assembled Unit Under Part Number - VMC00130

 COMBILIFT LTD. 2008

Rev: 00

Ref No: EESTM006

Rev Date: 30/06/08

SECTION

06

Title: Dash Assembly

2

3 17 4 16

18 15

6

14

10 12 19

9 7 8

21

15 20 11

5

1

13

 COMBILIFT LTD. 2008

Rev: 00

Ref No: EESTM006

Rev Date: 30/06/08

SECTION

06

Title: Dash Assembly Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

2 2 2 2 1 1 1 1 2 2 2 1 1 4 9 4 4 4 1 1 1

DESCRIPTION

Steering Column (75mm High) Steering Wheel Steering Wheel Nut Steering Wheel Washer Steering Motor Cover Indicator Gauge Light Switch Switch For Optional Extra 4 Way Directional lever Push Button Brake Switch Digital Indicator Dash Panel Steering Motor M5 Flat Washer M5x10 Pan Head Screw M10 Spring Washer M10x40 Hex Head Bolt M10 Flat Washer Guide Roller Indicator (Optional) Ignition Switch Ignition Key

PART NO.

REV.

VPS00001 VPS00002 CPS00014 CPS00013 MMC00011 CPE00098 CPE00021 See Note CPE00089 CPE00026 APE00014 MMC00012 CPS00020 CPB00128 CPB00056 CPB00053 CPB00200 CPB00032 VPEO0003 APE00015 APE00028

02-A 01-A 01-A 01-A 02-A 01-A 01-A 01-A 02-A 01-A 01-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

Note: 1.

Please Quote Machine Serial Number When Ordering Optional Items.

 COMBILIFT LTD. 2008

SERIAL BREAK

Rev: 00

Ref No: EESTM007

Rev Date: 30/06/08

SECTION

07

Title: Zapi Controller Assembly 16 14 17 5

13 4

18 7* 9

15

16

18 20 6*

17

10 8

19

14

13

2

1

3

25 18 23 24

10 11 18

12

25

18

21

22

 COMBILIFT LTD. 2008

Ref No: EESTM007

Rev: 00

Rev Date: 30/06/08

07

Title: Zapi Controller Assembly Parts Table ITEM

QTY.

1 2 3 4 5 6* 7* 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 1 5 4 4 6 6 1 6 6 10 1 1 4 4 1 2 4

DESCRIPTION

Inverter Bracket Weld Assembly Controller Fan Plate Controller & Heat Sink Large Contactor Small Contactor Large Contactor Mounting Bracket Small Contactor Mounting Bracket Suction Fan DC / DC Converter - 500W M10 Flat Washer M10 Spring Washer M10x90 Socket Head Bolt M6 Flat Washer M6x12 Hex Head Bolt Brass Contactor Plate M5x10 Pan Head Screw M5 Flat Washer M8 Flat Washer M10 Hex Nut M8 Hex Nut M8 Spring Washer M8x25 Hex Head Bolt 300A Fuse Rubber Bobbin M8 Lock Nut

SECTION

PART NO.

REV.

MMF00040 MMF00049 APE00003 APE00004 APE00006 APE00007 APE00005 APE00017 APE00002 CPB00032 CPB00053 CPB00141 CPB00060 CPB00031 MME00009 CPB00056 CPB00128 CPB00015 CPB00050 CPB00049 CPB00104 CPB00040 APE00008 CPC00106 CPB00029

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

SERIAL BREAK

Note: 1.

* Mounting Brackets (Items 6 & 7) Are Supplied With Fasteners For Fastening The Contactors (Items 4 & 5).

 COMBILIFT LTD. 2008

Rev: 00

Ref No: EESTM008

Rev Date: 30/06/08

08

Title: 6 Port Changeover & 4 Port Diverter Valves

6

7

2

7

2

6

1

3

4

4

7

5*

 COMBILIFT LTD. 2008

SECTION

Ref No: EESTM008

Rev: 00

Rev Date: 30/06/08

SECTION

08

Title: 6 Port Changeover & 4 Port Diverter Valves Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV.

1 2 3 4 5* 5** 6 7

1 2 1 2 4 4 6 10

6 Port Changeover Solenoid Valve 6 Port Valve O-Ring 4 Port Diverter Valve 4 Port Valve O-Ring 1/2" BSP - 9/16" JIC M/M Adaptor 1/2" BSP - 3/4" JIC M/M Adaptor 1/2" BSP - 9/16" JIC M/M Adaptor 1/2" Bond Seal

CPHY0001 CPHY0027 CPHY0005 CPHY0120 CPF00014 CPF00006 CPF00014 CPF00056

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

SERIAL BREAK

Note: 1.

There Are Two 4 Port Diverter Valves On The Machine. Each of These Valves Has Different Fittings - Item 5.

* These Items Are For The 4 Port Mounted On The Backplate. ** These Items Are For The 4 Port Mounted Inside The Right Hand Platform.

 COMBILIFT LTD. 2008

Rev: 00

Ref No: EESTM009

Rev Date: 30/06/08

SECTION

09

Title: Bleed Block & Brake Valve Assembly

3

10

5 4

2

4

4

5

9

8

5

4

6 5

7 4

1

4 11

 COMBILIFT LTD. 2008

Ref No: EESTM009

Rev: 00

Rev Date: 30/06/08

09

Title: Bleed Block & Brake Valve Assembly Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11

1 1 2 7 5 1 1 1 1 1 1

DESCRIPTION

Bleed Block Brake Valve Assembly Brake Valve O-Ring (12x2mm) 3/8" Bond Seal 3/8"BSP - 9/16"JIC M/M Adaptor 1/2" Bond Seal 1/2"BSP - 3/4"JIC M/M Adaptor 9/16"JIC Block 90 M/F Adaptor 3/8"BSP - 9/16"JIC M/F Adaptor 9/16" JIC M/M/F Tee 3/8"BSP - 3/4"JIC M/M Adaptor

 COMBILIFT LTD. 2008

SECTION

PART NO.

REV.

SPHY00024 CPHY0006 CPHY0042 CPF00055 CPF00021 CPF00056 CPF00006 CPF00069 CPF00068 SPF00026 CPF00188

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

SERIAL BREAK

Rev: 00

Ref No: EESTM010

Rev Date: 30/06/08

SECTION

10

Title: Steering Motor With Fittings

4 5

2 3

5

6

1 5

8

5

7

5

3

8 2

9

 COMBILIFT LTD. 2008

Ref No: EESTM010

Rev: 00

Rev Date: 30/06/08

10

Title: Steering Motor With Fittings Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV.

1 2 3 4 5 6 7 8 9

1 2 2 1 5 1 1 2 1

Steering Motor 1/2"BSP - 3/4"JIC M/M Adaptor 1/2" Bond Seal 3/8"BSP - 9/16"JIC M/M Adaptor 3/8" Bond Seal Hydraulic Hose With 3/8" Banjo End Hydraulic Hose With 3/8" Banjo End 3/8" Banjo Bolt 3/4" JIC M/F Test Port Adaptor

CPS00020 CPF00006 CPF00056 CPF00021 CPF00055 MPH00103 MPH00102 CPF00097 CPF00077

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

Ref No: EESTM011

15

7 8

12

5

14

16

10

6

9

Rev: 00

10 3

Rev Date: 30/06/08

2

Title: Wheel Motors - Studs & Hydraulic Fittings

4

9 11

11

1 4 3

Rear Wheel Motor Front Wheel Motor

13

12

SECTION

11

Ref No:EESTM011

Rev: 00

Rev Date: 30/06/08

11

Title: Wheel Motors - Studs & Hydraulic Fittings Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV.

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 15 15 1 1 1 1 2 2 2 2 1 1 1 1

Rear Wheel Motor Left Hand Front Wheel Motor Right Hand Front Wheel Motor Wheel Stud Wheel Nut Hydraulic Hose With 1/4" Banjo End Hydraulic Hose With 3/8" Banjo End 1/4" BSP Banjo Bolt 3/8" BSP Banjo Bolt 3/4"BSP - 3/4"JIC M/M Adaptor 3/4" Bond Seal 1/2"BSP - 3/4"JIC M/M Adaptor 1/2" Bond Seal 3/8"BSP - 9/16"JIC M/M Adaptor 3/8" Bond Seal 1/4"BSP - 9/16"JIC M/M Adaptor 1/4" Bond Seal

LPHY0003 APHY0003 APHY0002 CPW00008 CPW00007 MPH00130 MPH00131 CPF00102 CPF00097 CPF00007 CPF00057 CPF00006 CPF00056 CPF00021 CPF00055 CPF00146 CPF00054

01-A 01-A 01-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

19

21

24

23

14

20

6 1

30

37

7

29

34

33 10

Ref No: EESTM012

20 21

Title: Motor/Pump Assembly

22

9

24

12

4

23

Rev: 00

2

13

28

26

Rev Date: 30/06/08

25

27

3

11

36 5

31 18

32 11 12

17 8 15

35

SECTION

16

17

12

14

Ref No: EESTM012

Rev: 00

Rev Date: 30/06/08

12

Title: Motor/Pump Assembly Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1 1 1 1 1 1 1 4 4 4 8 6 2 10 4 4 8 4 6 6 4 2 3 3 1 1 1 1 1 1 1 1 1 1 3 1 2

24KW Motor Hydrostatic Pump Gear Pump Gear Pump O-ring Motor Bracket Weld Assembly Drive Manifold Suction Fan Rubber Mount M6 Flat Washer M6x15 Hex Head Bolt M12 Flat Washer M12x35 Hex Head Bolt M12x30 Hex Head Bolt M10 Spring Washer Rubber Mount Washer M10x55 Hex Head Bolt M8 Flat Washer M8x30 Dome Head Bolt M10x90 Socket Head Bolt 1/2" Bond Seal 1/2" BSP Bung 1/2" BSP - 3/4" JIC M/M Adaptor 3/4" Bond Seal 3/4" BSP - 3/4" JIC M/M Adaptor M14 Bond Seal M14 - 9/16" JIC M/M Adaptor M12 Bond Seal M12 - 9/16" JIC M/M Adaptor M22 Bond Seal M22 - 3/4" JIC M/M Adaptor 1" Bond Seal 1"BSP - 1"5/16 JIC M/M Adaptor M16 Bond Seal M16 - 9/16" JIC M/M Adaptor M8 Lock Nut M35 - 1"5/16 JIC 90 M/M Adaptor Drive Manifold O-Ring

APE00001 CPHY0178 LPHY0008 CPSK0019 MMF00215 CPHY00130 APE00017 CPC00105 CPB00060 CPB00027 CPB00082 CPB00227 CPB00008 CPB00053 CMF00399 CPB00207 CPB00015 CPB00197 CPB00141 CPF00056 CPF00032 CPF00006 CPF00057 CPF00007 CPF00052 CPF00025 CPF00157 CPF00158 CPF00156 CPF00098 CPF00058 CPF00183 CPF00100 SPF000021 CPB00029 CPF00189 CPHY0086

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

Rev: 00

Ref No: EESTM013

Rev Date: 30/06/08

SECTION

13

Title: Relay Box Assembly & Layout 5

2

1

3

4

 COMBILIFT LTD. 2008

3

4

13

14

6

7

8

9

10

11

15

16

16A

17

-

19

20

21

22

23

32

A

B

-

Ref No: EESTM013

Rev: 00

Rev Date: 30/06/08

13

Title: Relay Box Assembly & Layout Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV.

1 2 3 4 5

6 22 6 2 2

Relay Box Base Relay (Electric Machines) Relay Box Lid Relay Box Leg Relay Box Leg Relay Table

NPE00002 APE00032 NPE00003 NPE00004 NPE00005

01-A 01-A 01-A 01-A 01-A

RELAY

VALUE (Volts)

3 4 6 7 8 9 10 11 13 14 15 16 16A 17 19 20 22 28 32 A D

12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

FUNCTION

PART NO.

Forward Reverse Reverse Bleeper Wheel To 0 Rear Wheel s To 0 Allow Steering Relay Front Wheel To 90 Allow Wheels To 90 High Mast (Optional) Reflex Steering Solenoid Neutral Position Directional Relay Carousel Function Relay Directional Relay Carousel Function Relay Carousel Function Relay Side Lights Carousel Function Relay Tilt Solenoid On Mast Wheels Turning Brake Allow Wheels Turning Brake Allow

APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032 APE00032

Ref No: EESTM014 Title: Watertight Fuse Box

Rev: 00 Rev Date: 30/06/08

SECTION

14

Ref No: EESTM014

Rev: 00

Rev Date: 30/06/08

SECTION

14

Title: Watertight Fuse Box

Fuse Table FUSE

Value (Amps)

1 2 3 4 5 6 7 8 9 10 11* 12 13 14

7.5 7.5 20 7.5 15 15 20 7.5 7.5 / 10 7.5 -

FUNCTION

High Mast Directional Supply, Joystick Supply N/A Four Way Supply Brake N/A Forward Facing Lights, Dash Lights Side Facing Lights Cooling Fans Horn Tilt Solenoid N/A Beacon N/A

PART NO.

CPE00109 CPE00109 CPE00110 CPE00109 CPE00113 CPE00113 CPE00110 CPE00109 See Note 1 CPE00109 -

Note: 1.

Fuse 11 Varies Depending On Weather There Is An Extra Function On The Mast (e.g Hydraulic Fork Positioner). If There Is No Auxiliary Function A 7.5A Fuse (Part Number: CPE00109) Is Used, Otherwise A 10A Fuse (Part Number: CPE00111) Is Used.

 COMBILIFT LTD. 2008

Lowered Platform Wheels Standard Wheels

4

Rev: 00

2

Ref No: EESTM015 Title: Wheels

1

3

Rev Date: 30/06/08

SECTION

15

Rev: 00

Ref No: EESTM015

Rev Date: 30/06/08

SECTION

15

Title: Wheels Parts Table ITEM

QTY.

1 2 3 4

1 1 1 1

DESCRIPTION

Front Wheel Assembly - Standard Rear Wheel Assembly - Standard Front Wheel Assembly - Lowered Rear Wheel Assembly - Lowered

 COMBILIFT LTD. 2008

PART NO.

REV.

LPW00002 LPW00001 LPW00006 BPW00001

01-A 01-A 01-A 01-A

SERIAL BREAK

Ref No: EESTM016 Title: Forks

 COMBILIFT LTD. 2008

Rev: 00

Rev Date: 30/06/08

SECTION

16

Ref No: EESTM016 Title: Forks

Rev: 00

Rev Date: 30/06/08

SECTION

16

Forks can only be ordered through Combilift by quoting the serial number of the truck that requires the forks.

Contact your local Combilift dealer for more info.

 COMBILIFT LTD. 2008

1

10

8

9 7

Rev Date: 30/06/08

4

12

8

13

6

7 11

Rev: 00

10

5

Ref No: EESTM017

9 2

Title: Mast Carriage Assembly

3 11

SECTION

17

Ref No: EESTM018

Rev: 00

Rev Date: 30/06/08

17

Title: Mast Carriage Assembly Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13

1 4 2 2 2 2 4 4 4 4 4 8 8

DESCRIPTION

Mast Carriage Weld Assembly Carriage Plate RH Side Thrust Bearing Assembly LH Side Thrust Bearing Assembly LH Side Thrust Bearing Bracket RH Side Thrust Bearing Bracket Side Thrust Roller Bearing Side Thrust Roller Shaft Side Thrust Roller Shim Mast Carriage Roller Bearing Eccentric Roller Bearing M14 Spring Washer M14x75 Socket Head Bolt

 COMBILIFT LTD. 2008

SECTION

PART NO.

REV.

MMMC0002 MMMC0004 VMMC0037 VMMC0038 VMMC0036 VMMC0033 VMMC0034 VMMC0031 VMMC0035 CPMC0002 VPMC0001 CPB00216 CPB00295

04-A 01-A 03-A 02-A 02-A 02-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

SERIAL BREAK

8 7

5

4

3 1

11

9

Rev Date: 30/06/08

4

Rev: 00

3

Ref No: EESTM018

10

6

Title: Valve Chest Feed & Return Lines

2

SECTION

18

Ref No: EESTM018

Rev: 00

Rev Date: 30/06/08

18

Title: Valve Chest Feed & Return Lines Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV.

1 2 3 4 5 6 7 8 9 10 11

1 1 17 3 2 1 2 3 1 1 1

Hydraulic Tank Joystick Control Valve Chest 1/2" Bond Seal 1/2" BSP - 3/4" JIC M/M Adapter 3/4" Bond Seal 3/4" BSP - 1"5/16 JIC M/M Adaptor 1" Bond Seal 1" BSP - 1" 5/16 JIC M/M Adapter Steering Motor

See Section 4 CPHY0105 CPF00056 CPF00006 CPF00057 SPF00019 CPF00058 CPF00043 CPS00020 MPH00120 MPH00100

06-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

Hose - Valve Bank To Return Filter Hose - Steering Motor To Valve Bank

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

Rev: 00

Ref No: EESTM019

Rev Date: 30/06/08

19

Title: Gear Pump Suction Line

1

6

3

2 4

5

 COMBILIFT LTD. 2008

SECTION

Ref No: EESTM019

Rev: 00

Rev Date: 30/06/08

19

Title: Gear Pump Suction Line Parts Table ITEM

QTY.

1 2 3 4 5 6

1 2 1 1 1 1

DESCRIPTION

Hydraulic Tank 1" Bond Seal Gear Pump 1"BSP - 1"5/16JIC M/M Adaptor 1"5/16 JIC M/F Block 90 Adaptor Hose - Under Side Of Tank To Gear Pump

 COMBILIFT LTD. 2008

SECTION

PART NO.

REV.

See Section 4 CPF00058 LPHY0008 CPF00183 CPF00080 MPH00200

05-A 01-A 01-A 01-A 01-A 01-A

SERIAL BREAK

Rev: 00

Ref No: EESTM020

Rev Date: 30/06/08

SECTION

20

Title: Feed To Hydrostatic Pump

1

5

3 5

7

3 4

8

2

6

 COMBILIFT LTD. 2008

Ref No: EESTM020

Rev: 00

Rev Date: 30/06/08

20

Title: Feed To Hydrostatic Pump Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8

1 1 1 1 2 1 1 1

DESCRIPTION

PART NO.

Hydraulic Tank See Section 4 Hydrostatic Pump CPHY0178 Suction Filter Assembly CPHY0019 Suction Filter Element CPHY0012 1"1/4BSP-1"5/16JIC M/M 90 Adaptor CPF00186 M35 - 1"5/16JIC 90 M/M Adaptor CPF00189 Hose - Bottom Of Tank To Back Of Suction Filter MPH00121 Hose - Front Of Suction Filter To Drive Pump MPH00199

 COMBILIFT LTD. 2008

SECTION

REV.

05-A 01-A 01-A 02-A 01-A 01-A 01-A 01-A

SERIAL BREAK

Rev: 00

17 2

9

13 1

6 5 5

18

7 15

16 8

7

8 3

11 20

Rev Date: 30/06/08

10

Ref No: EESTM021

19 6

14 4

Title: Rear Hub Hydraulics

12

SECTION

21

Rev: 00

Ref No: EESTM021

Rev Date: 30/06/08

SECTION

21

Title: Rear Hub Hydraulics Parts Table ITEM

QTY.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 1 5 5 7 5 11 4 1 1 1 1 1 1 1 1 1 1

Rear Arm Assembly Drive Pump Assembly Bleed Block & Brake Valve Assembly 4 Port Changeover Valve 3/4" Bond Seal 3/4" BSP - 3/4" JIC M/M Adaptor 3/8" Bond Seal 3/8" BSP - 9/16" JIC M/M Adaptor 1/2" Bond Seal 1/2" BSP - 3/4" JIC M/M Adaptor 9/16" JIC Tee M/M/M

PART NO.

See Section 2 See Section 12 See Section 9 CPHY0005 CPF00057 CPF00007 CPF00055 CPF00021 CPF00056 CPF00006 CPF00023 Hose - Top Of Rear Motor To Front Bulkhead MPH00126 Hose - Bottom Of Rear Motor To Rear Bulkhead MPH00127 Hose - Port P On 4 Port To Front Swivel Fitting MPH00128 Hose - Port T On 4 Port To Back Swivel Fitting MPH00129 Hose - Rear Motor Brake To Tee On Crossmember MPH00130 Hose - Rear Motor Bleed To Bleed Block MPH00131 Hose - Top Right Of Drive Block To Port A On 4 Port MPH00180 Hose - Top Left Of Drive Block To Port B On 4 Port MPH00181 Hose - Tee On Crossmember To P2 On Brake Valve MPH00189

 COMBILIFT LTD. 2008

REV. SERIAL BREAK

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

5 6

8 18

Rev: 00

8

7

19

13

17

12

6

5

Rev Date: 30/06/08

8 11

20 14

Ref No: EESTM022

16

Title: Front Hub Hydraulics

7 10 4

2 7

1 15

9

22

SECTION

3

Ref No: EESTM022

Rev: 00

Rev Date: 30/06/08

22

Title: Front Hub Hydraulics Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 2 1 13 9 10 8 1 5 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

PART NO.

Hydrostatic Pump Assembly See Section 12 Bleed Block & Brake Valve Assembly See Section 9 Left Hand Wheel Motor APHY0003 Right Hand Wheel Motor APHY0002 1/2" Bond Seal CPF00056 1/2" BSP - 3/4" JIC M/M Adapter CPF00006 3/8" Bond Seal CPF00055 3/8" BSP - 9/16" JIC M/M Adaptor CPF00021 3/8" BSP - 3/4" JIC M/M Adaptor CPF00188 1/4" Bond Seal CPF00054 1/4" BSP - 9/16" JIC M/M Adaptor CPF00146 7/8" O-Ring CPHY0196 7/8" JIC - 3/4" JIC M/M Adaptor CPF00190 9/16" JIC M/M/M Tee CPF00023 Hose - Inside Right Of Drive Block To Back Of LH Motor MPH00182 Hose - Inside Left Of Drive Block To Front Of LH Motor MPH00183 Hose - Bleed Block To Back Of RH Motor MPH00184 Hose - Tee On Crossmember To P2 On Brake Valve MPH00189 Hose - LH Motor Brake To Tee On Crossmember MPH00192 Hose - LH Motor Bleed To Bleed Block MPH00193

 COMBILIFT LTD. 2008

SECTION

REV.

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

SERIAL BREAK

1

13

8 7

5

2

Rev Date: 30/06/08

9 6

12

5

Rev: 00

4

Ref No: EESTM023

14

Title: Steering Hydraulics - Rams

3

6

10

11

SECTION

23

Ref No: EESTM023

Rev: 00

Rev Date: 30/06/08

23

Title: Steering Hydraulics - Rams Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 1 1 1 10 10 1 1 1 1 1 1 1 1

DESCRIPTION

Front Master Cylinder Front Slave Cylinder Rear Steering Cylinder 6 Port Changeover Valve 1/2" BSP - 9/16" JIC M/M Adaptor 1/2" Bond Seal 4 Port Changeover Valve Hose - Port A On 4 Port To Back Of RH Steering Ram Hose - Port C On 6 Port Valve To Port T On 4 Port Valve Hose - Port B On 6 Port Valve To Port P On 4 Port Valve Hose - Port B On 4 Port Valve To Front Of LH Steering Ram Hose - Front Of RH Steering Ram To Back Of LH Steering Ram Hose - Front Of Rear Steering Cylinder To Port A On 6 Port Hose - Rear Of Rear Steering Cylinder To Port D On 6 Port

 COMBILIFT LTD. 2008

SECTION

PART NO.

REV.

LMR00002 LMR00003 CMR00024 CPHY0001 CPF00014 CPF00056 CPHY0005 MPH00194 MPH00124 MPH00125 MPH00196 MPH00195 MPH00122 MPH00123

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

SERIAL BREAK

Rev: 00

Ref No: EESTM023.1

Rev Date: 30/06/08

SECTION

23

Title: Steering Hydraulics - Steering Motor

7 8 10

2

1

18

17

15

16

14

11

8

12

7

7

5

9

19

13 6 4

 COMBILIFT LTD. 2008

Ref No: EESTM023.1

Rev: 00

Rev Date: 30/06/08

23

Title: Steering Hydraulics - Steering Motor Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 2 1 1 1 2 15 10 2 2 5 1 1 1 1 1 1 1 1

DESCRIPTION

Hydraulic Tank Joystick Control Valve Chest Steering Motor Gear Pump 6 Port Changeover Valve 3/4" Bond Seal 1/2" Bond Seal 1/2" BSP - 9/16" JIC M/M Adaptor 1/2" BSP - 3/4" JIC M/M Adaptor 9/16" JIC Tee M/F/M 3/8" Bond Seal 3/8" BSP - 9/16" JIC M/M Adaptor 3/4" BSP - 3/4" JIC M/M Adaptor Hose - Steering Motor To Tank Hose - Port R On Steering Motor To Bottom Tee On Valve Bank Hose - Port L On Steering Motor To Top Tee On Valve Bank Hose - Top Tee On Valve Bank To P1 On 6 Port Valve Hose - Bottom Tee On Valve Bank To P2 On 6 Port Valve Hose - Gear Pump To Steering Motor

 COMBILIFT LTD. 2008

SECTION

PART NO.

See Section 4 CPHY0105 See Section 10 LPHY0008 CPHY0001 CPF00057 CPF00056 CPF00014 CPF00006 SPF00025 CPF00055 CPF00021 CPF00007 MPH00101 MPH00102 MPH00103 MPH00109 MPH00110 MPH00186

REV. SERIAL BREAK

05-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

Rev: 00

Ref No: EESTM024

Rev Date: 30/06/08

SECTION

24

Title: Drive Pump To Inching Valve, Brake Valve & Tank

1

21

22

16 15 19

4

17

14 12

15

13 16

11 5 3

6

18

2

9

10

23 7

8

20

 COMBILIFT LTD. 2008

Ref No: EESTM024

Rev: 00

Rev Date: 30/06/08

24

Title: Drive Pump To Inching Valve, Brake Valve & Tank Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 1 1 1 14 3 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1

Hydraulic Tank Assembly Hydrostatic Pump Assembly Bleed Block & Brake Valve Assembly Inching Valve 1/2" Bond Seal 1/2" BSP - 3/4" Jic M/M Adaptor M14 Bond Seal M14 - 9/16" JIC M/M Adaptor M12 Bond Seal M12 - 9/16" JIC M/M Adaptor M22 Bond Seal M22 - 3/4" JIC M/M Adaptor M16 Bond Seal M16 - 9/16" JIC M/M Adaptor 3/8" Bond Seal 3/8" BSP - 9/16" JIC M/M Adaptor 9/16" JIC Tee M/M/F

See Section 4 See Section 12 See Section 9 SPHY0060 CPF00056 CPF00006 CPF00052 CPF00025 CPF00157 CPF00158 CPF00156 CPF00098 CPF00100 SPF00021 SPF00041 SPF00029 SPF00026 MPH00099 MPH00185 MPH00187 MPH00190 MPH00191 MPH00197

05-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

Hose - Inching Valve To Tank Hose - Bleed Block To Tank Hose - Port G On Drive Pump To Tee On Brake Valve

Hose - T1 On Drive Pump To Tank Hose - Purge Valve On Drive Pump To Tank Hose - Ps On Drive Pump To Inching Valve

 COMBILIFT LTD. 2008

SECTION

SERIAL BREAK

Rev: 00

Ref No: EESTM025

Rev Date: 30/06/08

25

Title: Joystick Piping 4

1

1 T

4

2 P

5

4

6

12

3

11

13 9

10

8 7 6 5

3 2

 COMBILIFT LTD. 2008

SECTION

Rev: 00

Ref No: EESTM025

Rev Date: 30/06/08

SECTION

25

Title: Joystick Piping Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13

1 1 1 2 10 4 1 1 1 1 1 1 1

DESCRIPTION

PART NO.

Hydraulic Tank Assembly See Section 4 Bleed Block & Brake Valve Assembly See Section 9 Joystick Control Valve Chest CPHY0105 Joystick NPHY0007 1/4" Bond Seal CPF00054 1/4" BSP - 9/16" JIC M/M Adaptor SPF00027 9/16" JIC Tee M/M/F SPF00026 Hose - Port 1 On Joystick To Bottom Of Carriage Section MPH00104 Hose - Port 2 On Joystick To Top Of Lift Section MPH00105 Hose - Port 3 On Joystick To Top Of Carriage Section MPH00106 Hose - Port 4 On Joystick To Bottom Of Lift Section MPH00107 Hose - Port T On Joystick To Tank MPH00108 Hose - Port P On Joystick To Tee On Brake Valve MPH00188

 COMBILIFT LTD. 2008

REV.

06-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

SERIAL BREAK

12

7

2

7

5

6

11

10

9

8 5

3*

Rev Date: 30/06/08

5

Rev: 00

1

Title: Carriage Cylinder Hydraulics

4*

14 13

8 13 14

7 5

Ref No: EESTM026

8

SECTION

26

Ref No: EESTM026

Rev: 00

Rev Date: 30/06/08

SECTION

26

Title: Carriage Cylinder Hydraulics Parts Table ITEM

QTY.

DESCRIPTION

PART NO.

REV. SERIAL BREAK

1 2 3* 4* 5 6 7 8 9 10 11 12 13 14

2 1 1 1 2 2 14 10 1 1 1 1 2 2

Joystick Control Valve Chest 6 Port Changeover Valve LH Carriage Cylinder - 1220mm Platform RH Carriage Cylinder - 1220mm Platform 9/16 JIC M/M Bulkhead 9/16" JIC Tee M/F/M 1/2" Bond Seal 1/2" BSP - 9/16" JIC M/M Adaptor

CPHY0105 CPHY0001 VMR00004 VMR00006 CPF00002 SPF00025 CPF00056 CPF00014 MPH00111 MPH00112 MPH00113 MPH00114 MPH00115 MPH00116

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

Hose - Top Of Carriage Section To P1 On 6 Port Valve Hose - Bottom Of Carriage Section To P2 On 6 Port Valve

Hose - Port A On 6 Port To Bottom Tee On Tank Hose - Port D On 6 Port To Top Tee On Tank Hose - Back Carriage Cylinder To Bottom Tee On Tank

Hose - Front Carriage Cylinder To Top Tee On Tank

Note: 1.

* Please Quote Machine Serial Number When Ordering Items 3 & 4 As These Items Change With Platform Length

 COMBILIFT LTD. 2008

Rev: 00

Ref No: EESTM027

Rev Date: 30/06/08

Title: Valve Chest To Mast Bulkhead Bracket - Tilt & Lift Hoses

6

7 11

10

6 7

3

2

5 2 12 4 2

3

1

9

8

2 3

 COMBILIFT LTD. 2008

SECTION

27

Ref No: EESTM027

Rev: 00

Rev Date: 30/06/08

Title: Valve Chest To Mast Bulkhead Bracket - Tilt & Lift Hoses Parts Table ITEM

QTY.

1 2 3 4 5 6 7 8 9 10 11 12

1 14 10 1 1 1 2 1 1 1 1 1

DESCRIPTION

Joystick Control Valve Chest 1/2" Bond Seal 1/2" BSP - 9/16" JIC M/M Adaptor 1/2" BSP - 7/8" JIC M/M Adaptor 6 Port Changeover Valve 7/8" JIC M/M Bulkhead 9/16" JIC M/M Bulkhead Hose - Top Of Carriage Section To P1 On 6 Port Valve Hose - Bottom Of Carriage Section To P2 On 6 Port Valve

Hose - Port B On 6 Port To Bulkhead On Mast Hose - Port C On 6 Port To Bulkhead On Mast Hose - Lift Section To Bulkhead On Mast

SECTION

27

PART NO.

REV. SERIAL BREAK

CPHY0105 CPF00056 CPF00014 SPF00012 CPHY0001 SPF00036 CPF00002 MPH00111 MPH00112 MPH00117 MPH00118 MPH00119

01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A 01-A

Note: 1.

Hoses From The Bulkhead Bracket On The Mast To Optional Mast Extras (e.g. Hydraulic Fork Positioner) Are Made To Fit The Individual Machine As These Hoses Vary Widely Depending On The Type Of Mast Fitted.

Please Quote Machine Serial Number When Ordering These Hoses.

 COMBILIFT LTD. 2008