Condor T80 & T86J Boom Supported Elevation Work Platform Parts Manual - PDF DOWNLOAD

Boom Supported Elevation Work Platform Models T80.,AND T86J

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Illustrated Parts Manual

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This manual covers M-T80 M-T86J

At TIME CONDOR Corp., we are dedicated to continuously improving our products in order to bring you state of the art features and models required in today's competitive market place.

Thus, product specifications are subject to change without notice.

Our commitment to quality in design, manufacturing, process control, customer service, and parts support is evident with the "New" CONDOR. Therefore, we encourage you to notifyus of any discrepancies in this manual. Please write or fax the Technical Publications team: Technical Publications Department e-mail: condorservice @ timecondor.com Phone (254) 420-5200 Fax 800-443-5803 TIME CONDOR Corp.

P.O. Box 21447 Waco, TX 76702-1447 TIME CONDOR Corp.

8300 Imperial Drive Waco, TX 76712 Please visitthe TIME CONDOR Corp. Web Site at: www.timecondor.com

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Model T80!f86]

Manual 92387-003 October 2000

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) Manual 92387-003 October 2000

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Manua192387-003 October 2000

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Table of Contents

Service Information ............................................................................................................. v How to Order Parts ............................................................................................................ vii Service Parts Fax Order Form ............................................................................................. ix Recommended Spare Parts List ........................................................................................... x Section One .............................. Final Installation Figure 1-1 ................................ Specification T-80 ................................................

Figure 1-2 ................................ Final Installation T-80 .........................................

Figure 1-3 ................................ Specification T-86J ...............................................

Figure 1-4 ................................ Final Installation T-86J .......................................

1-2 1-3 1-4 1-5

Section Two .............................. Decals Figure 2-1 ................................ Decal Installation ................................................ 2-2

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Section Three ........................... Chassis Figure 3-1 ................................ Chassis Assembly ................................................ 3-2 Figure 3-2 ................................ Chassis Rotation Assembly ................................. 3-4 Figure 3-3 ................................ Torque Hub ......................................................... 3-6 Figure 3-4 ................................ Steer Cylinder ....................................................... 3-8 Figure 3-5 ................................ Rear Axle Assembly ........................................... 3-10 Figure 3-6 ................................ Front Axle Assembly .......................................... 3-12 Figure 3-7 ................................ Drive Valve Installation ..................................... 3-14 Figure 3-8 ................................ Idler Hub Bearing Assembly ............................. 3-16 Figure 3-9 ................................ 2 Steer Valve Assembly ...................................... 3-18 Figure 3-10 .............................. Tire Installation ................................................ 3-19 Figure 3-11 .............................. Hydraulic Swivel ................................................ 3-20 Figure 3-12 .............................. Electrical Slip Ring Assembly ............................ 3-22 Section Four ............................. Thrret Figure 4-1 ................................ Thrret Assembly .................................................. 4-2 Figure 4-2 ................................ Turret Rotation Assembly ................................... 4-4 Figure 4-3 ................................ Turret Cylinder .................................................... 4-6 Figure 4-4 ................................ Lower Control Box .............................................. 4-8 Figure 4-5 ................................ Engine Pump Filter Assembly ........................... 4-10 Figure 4-6 ................................ Air Cleaner Installation ..................................... 4-12 Figure 4-7 ................................ Engine Installation ............................................ 4-14

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Model T80/f86J

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Table of Contents Figure 4-8 ................................ Limit Switch ....................................................... 4-16 Figure 4-9 ................................ Master Level Cylinder ........................................ 4-18 Figure 4-10 .............................. Hose Kit ...................................................... ....... 4-20

Section Five .............................. 'fray Figure 5-1 ................................ Tray Installation .................................................. 5-2 Figure 5-2 ................................ Valve Installation with Oscillating Axle ............... 5-4 Figure 5-3 ................................ Valve Installation without Oscillating Axle ......... 5-6 Figure 5-4 ................................ Fuel Tank Assembly .......... .................................. 5-8 Figure 5-5 ................................ Hydraulic Tank Assembly .................................. 5-10 Figure 5-6 ................................ Return Line Filter .............................................. 5-12 Figure 5-7 ................................ Emergency Pump .............................................. 5-14 Section Six ................................ Boom Figure 6-1 ................................ Boom Assembly ....... ............................................ 6-2 Figure 6-2 ................................ Main Boom Assembly ............... ........................... 6-4 Figure 6-3 ................................ Base Boom Assembly .......................................... 6-6 Figure 6-4 ................................ Mid Boom Assembly ..... ....................................... 6-8 Figure 6-5 ................................ Tip Boom Assembly .......................................... 6-10 Figure 6-6 ................................ Cylinder Assembly ............... .............................. 6-12 Figure 6-7 ................................ Length Sensor ................................................... 6-14 Figure 6-8 ................................ Angle Sensor ..................................... ................ 6-16 Figure 6-9 ................................ Skirt Assembly T-80 ........................................... 6-18 Figure 6-10 .............................. Skirt Assembly T-86J .......................................... 6-20 Section Seven ........................... Platform Figure 7-1 ................................ Platform Assembly .............................................. 7-2 Figure 7-2 ................................ Upper Control Box ............................................. 7-4 Figure 7-3 ................................ Boom Control and Jib ControlJoystick .............. 7-6 Figure 7-4 ................................ Drive ControlJoystick .... ;.................................... 7-8 Figure 7-5 ................................ Main BoomJoystick ........................................... 7-10 Section Eight ............................ Hose Figure 8-1 ................................ Hose Installation ................................................. 8-2

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Model T80!f86]

Manual 92387-003 October 2000

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Table of Contents Section Nine ............................. Schematics Figure 9-1 ................................ Harness, Nissan H25 Gase ................................. 9-2 Figure 9-2 ................................ Harness, LP Tank ................................................. 9-3 Figure 9-3 ................................ Platform 110V Plug wi Cable .............................. 9-4 Figure 9-4 ................................ Harness, Duetz Panel/Engine ............................. 9-5 Figure 9-5 ................................ Wiring Assembly, Gas Engine PaneL .................. 9-6 Figure 9-6 ................................ Harness, Main Valve ............................................ 9-8 Figure 9-7 ................................ Harness, Main Valve .......................................... 9-10 Figure 9-8 ................................ Dual Fuel Installation ....................................... 9-12 Figure 9-9 ................................ Deutz Engine Wiring Panel ............................... 9-14

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Model T80!f86]

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Service Information Parts used in the manufacture of the CONDOR have specific properties, and the manufacturer requires that replacement parts be purchased through TIME CONDOR Corp. in order to ensure the original integrity of the product. Repairs and adjustments should only be made by trained and qualified personnel. Refer to the Maintenance and Repair Manual for information on service and maintenance of the CONDOR. Do not alter or modify this CONDOR without prior written approval from the management of TIME CONDOR Corp.

1. Ifyou need assistance or have any parts, service or maintenance questions, TIME CONDOR Corp. service and parts personnel are always available by phone, fax or e-mail. The telephone numbers are: (800)794-2459 Telephone (254)420-5200 Telephone (254)420-5298 Voice Mail (800)443-5803 FAX service@timecondor.com

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2.

There are numerous written Maintenance Procedures available for this CONDOR. These procedures are available through the TIME CONDOR Corp. Service Department to anyone who requests them.

3.

Service and maintenance are not a substitute for trained, qualified service technicians. TIME CONDOR Corp. conducts service schools on a continuing basis. Call any of our service or sales persons for a schedule. Remember that training of mechanics is the responsibility of the employer, but TIME CONDOR Corp. Service Schools help in providing this training.

Model T80/f86J

Manual 92387-003 October 2000

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How to Order Parts 1. When ordering parts for your CONDOR, ensure that you are able to give the model and serial numbers of all units for which parts are needed. The serial number(s) will assist the TIME CONDOR Corp. Parts Department in providing the correct parts for your machine(s). Please refer to page 1-3 for Serial Number Location on this model.

2. If known, please specify the TIME CONDOR part number(s) for the part(s) you require, and always provide a complete description of all parts.

3. Fax orders are preferable, though parts may also be ordered by mail and telephone. A sample parts order (with fax number) follows this page.

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4. Parts needed for warranty repair must be purchased through the TIME CONDOR Parts Department. Credit will be authorized through the Service Department after a Warranty Claim has been submitted to TIME CONDOR. A Warranty Claim is to be filed for any part received as "defective". See Maintenance Manual for Warranty Procedures.

5. TIME CONDOR Corp. will ship parts as per our customers' request at the time of the order -i.e., UPS, Federal express, or preferred truck line. When shipping Federal Express, your customer account must be given at the time of the order.

6. TIME CONDOR Corp. classifies its orders in the follOwing ways: Emergency

(unit out of service)- Top priority. Shipping deadline for emergency orders to ship same day is 2:00 p.m. Central Standard Time. Any emergency order received after 2:00 p.m. will be shipped the following day.

Stock

Order to be shipped within 1 week.

7. TIME CONDOR has a $25.00 Net Minimum Billing charge per order.

8. All price quotations will be valid for 90 days.

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Model T80(f86]

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How to Order Parts 9. Parts shown as shipped on the TIME CONDOR packing list and subsequent invoice but not received by the dealer/customer MUST be reported within 10 days after the date of shipment. If the parts are still required, a NEW parts order must be submitted. Shortages and discrepancies will be reviewed on an individual basis by the Parts staff and adjustments will be made accordingly.

10. Invoice discrepancies regarding incorrect prices or discounts should be reported immediately to the Parts Department. Report the Sales Order number, Purchase Order number and Invoice number. Your request will be reviewed and adjustments will be made accordingly.

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Model T80(f86]

Manual 92387-003 October 2000

TIME CONDOR PARTS DEPARTMENT FAX ORDER FORM ACCOUNT# I C N U F SO T R OM MA E T RI

FAX NO. 800-443-5803

PURCHASER

SALES ORDER# NAME

NAME S H I P

ADDRESS

CITY

STATE

ZIP

ADDRESS

CITY

STATE

ZIP

T

0

0

PHONE

FAX

PHONE

FAX

N

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CUST. PURCHASE ORDffi NO.

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IORDffi DATE

REQUEST DATE

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SPECIAL M6.RKS & NUMBffiS

SHIPPING INSlRUCTIONS

PART NUMBER

QTY.

DESCRIPTION

NOTES

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FOR ORDER STATUS PLEASE CHECK APPROPRIATE BOX BELOW EMERGENCY STOCK

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Recommended Spare Parts Part Number ............................ Description ......................................................... Qty. 67280 ...................................... Anti-Restart Relay ................................................... 3 88041 ...................................... Control Board Ground .......................................... 1 80027 ...... ;............................... HourMeter ............................................................. 1 65393 ...................................... Oil Pressure Guage ................................................ 1 67830 ...................................... Volt Meter ............................................................... 1 50075 ...................................... Toggle Switch .......................................................... 6 52671 ...................................... Operator 3 Position Key ......................................... 1 69146 ...................................... Operator Gm P-Button .......................................... 1 51913 ...................................... Operator Red P-Pull ............................................... 2 51914 ...................................... Base + 1NC Contact .............................................. 2 52029 ...................................... Base + 2NC Contact .............................................. 1 34383 ...................................... Contact Block No ................................................... 1 52672 ...................................... Base + 1NO Contact .............................................. 2 67760-002 ............................... Toggle Swich 3 Position .......................................... 2 65273 ...................................... Slope Sensor .......................................................... 1 67125 ...................................... Toggle Switch Sealed .............................................. 5 206-00001-00 .......................... Diode ...................................................................... 6 67758 ...................................... Toggle Switch .......................................................... 1 51036 .................................. ,... Switch Limit Body Only .......................................... 2 51037 ...................................... Offset Head Limit Switch ........................................ 2 51039 ...................................... Arm Adjustment Limit Switch ................................. 2 71728 ...................................... Blade Angle Sensor ................................................ 1 71501 ...................................... JoystickSingle.A:xis ................................................. 1 71502 ...................................... JoystickSingle.A:xisw/rocker .................................. 1 71503 ...................................... Joystick Dual.A:xis ................................................... 1 69145 ...................................... OperatorYellowP-Button ...................................... 1 71883 ...................................... Control Board Platform ......................................... 1 67760-003 ............................... Toggle Switch 2 Position ......................................... 1 67760-001 ............................... Toggle Switch 3 Postion 2 Pole .............................. 1 34644 ...................................... Tilt Alarm ............................................................... 1 54257-005 ............................... Red Indicator Light ................................................. 1 66751 ...................................... Foot Switch ............................................................. 1 71141 ...................................... Electrical Slip Ring ................................................. 1 88115 ...................................... Length Sensor ........................................................ 1 71535 ...................................... Angle Sensor .......................................................... 1 88189 ...................................... IdlerHubw/WheeINuts ....................................... 2 xii

Model T80(f86]

Manual 92387-003 October 2000

Recommended Spare Parts 33430 ...................................... Hydraulic Filter Assembly ......................................

110-2 ....................................... Filter Head Return Line .........................................

110-1 ....................................... Filter Element ........................................................

37042 ...................................... Filter Suction ..........................................................

81254 ...................................... Filter Element ........................................................

65278-001 ............................... Air Cleaner .............................................................

35659 ...................................... Motor/Pump ...........................................................

71051 ...................................... Hydraulic Pump .....................................................

71052 ...................................... Hydraulic Pump .....................................................

1 1 1 1 1 1 1 1 1

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Notes

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Model T80/f86J

Manual 92387-003 October 2000

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Section One

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Figure 1-1 S2ecificatlons T80 WORKIN"GI-IEIGHT .................................... 86' .......................................... 26.2 m PLA'fFORMI-IEIGHT .................................. 80' .......................................... 24.4 m HORlZONTALREACff ............................... 60' .......................................... 18.3 m PLA'fFORM SIZE ......................................... 60" X 36" ............................... 152.4em X 91.4em PLA'fFORMc.APACITY ..'............................. 500 LBS .................................. 226.8 kg PLA'fFORMROTATION ............................. 1500 HYD TURRET ROTATION .................................. 3600 C STOWEDI-IEIGHT ...................................... 8' 6 1/4" ................................. 2.6 m OVERAll WIDTH ....................................... 8' 2" ........................................ 2.5 m STOWED LENGTH ..................................... 35' 11" .................................... 10.9 m INSIDETURNRADIUS ............................... 9' 5 1/2" ................................. 2.9 m OUTSIDETURNRADIUS ........................... 19' 111/2" ............................. 6.1 m INSIDE4WDRADIUS .................................. 9' 51/2" ................................. 2.9 m OUTSIDE4WDRADIUS .............................. 19' 111/2" ............................. 6.1 m TAILSWIN"G .................................................. 4' ............................................ 1.2 m TIRES ............................................................ 15 X 19.5 DRIVESPEED2WD .................................... 4.2MPH ................................. 6.8kph DRIVE SPEED 4WD .................................... 4.2 MPH ................................. 6.8 kph GROSSWEIGHT2WD ................................ 30,000 LBS ............................. 13.607.8 kg GROSS WEIGHT 4WD ................................ 30,000 LBS ............................. 13.607.8 kg GRADEABILITY2WD ................................. 30% GRADEABILITY 4WD ................................. 65% GROUNDCLEARANCE .............................. 12 1/2" ................................... 31.8 em ENGINE GAS ............................................... 80HP ..................................... 58.8kW ENGINE DIESEL ......................................... 54HP ..................................... 39.7kW HYDRAUUCTANKc.APACITY .................. 45 GAL. .................................. 170.3 1 FUEL TANK CAPACITY .............................. 35 GAL ................................... 132.51 WHEEL BASE .............................................. 9' ............................................ 22.9 em CONTROLS .................................................. PROP.

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Model T80/86]

Manual 92387-003 October 2000

Figure 1-2 Final Installation T80

Decals Fig 2-1

Operator and Maintenance Manual 92387-001

Turret Fig 4-1 Boom Fig 6-1

(~og~~) o 0

Platform Fig 7-1

Tray Fig 5-1

Chassis Fig 3-1

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Model T80/86J

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Figure 1-3 Spec~catlons

T861

WORKIN"G I-IEIGHf .................................... 92' .......................................... 28 m PLATFORMI-IEIGHf .................................. 86' .......................................... 26.2 m HORlZONTALREACH ..................... ;......... 63' .......................................... 19.2 m PLATFORMSIZE ......................................... 60" X 36" ............................... 152.4emX 91.4em PLATFORM CAPACITY ............................... 500 LBS .................................. 226.8 kg PLATFORM ROTATION ............................. 94° HYD ............................... .

TURRET ROTATION .................................. 360°C ................................... .

STOWEDI-IEIGHf ...................................... 8' 6 1/4" ................................. 2.6 em OVERALL WID1H ....................................... 8' 2" ........................................ 2.5 em STOWEDLENG1H ..................................... 39' 111/4" ............................. 12.2m INSIDETURNRADIUS ............................... 9' 51/2" ................................. 2.9 m OUTSIDETURNRADIUS ........................... 19' 111/2" ............................. 6.1 m INSIDE4WDRADIUS .................................. 9' 5 1/2" ................................. 2.9m OUTSIDE4WDRADIUS .............................. 19' 111/2" ............................. 6.1 m TAILSWING .................................................. 4' ............................................ 1.2m TIRES ............................................................ 15 X 19.5................................

DRIVESPEED2WD .................................... 4.2MPH ................................. 6.8kph DRIVE SPEED 4WD .................................... 4.2MPH ................................. 6.8kph GROSS WEIGHT 2WD ................................ 32,600 LBS ............................. 14,787 kg GROSS WEIGHT 4WD ................................ 32,600 LBS ............................. 14,787 kg GRADEABILITY 2WD ................................. 30% ....................................... .

GRADEABILITY 4WD ................................. 65% ....................................... .

GROUNDCLEARANCE .............................. 12 1/2" ................................... 31.8 em JIBLENG1H ................................................. 6' 3 1/2" ................................. 1.9 m JIBARC ...................................................... '" +75°/-60° .............................. .

ENGINE GAS ............................................... 80 HP ..................................... 58.8 kW ENGINEDIESEL ......................................... 55HP ..................................... 40.5kW HYDRAUllCTANKCAPACITY .................. 45GAL ................................... 170.31 FUEL TANK CAPACITY .............................. 35GAL ................................... 132.51 WHEELBASE .............................................. 9' ............................................ 22.9 em CON1ROLS .................................................. PROP..................................... .

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Model T80!86]

Manual 92387-003 October 2000

Figure 1-4 Final Installation T86!

Decals Fig 2-1

Operator and Maintenance Manual 92387-001

Turret Fig 4-1 Boom Fig 6-1

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>I:'

Platform Fig 7-1

Tray Fig 5-1

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Model T80/86J

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Notes

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Model T86!f86J

Manual 92387-003 October 2000

Section Tw-o •

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) Manual 92387-003 October 2000

Model T80/f86J

2-1

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Figure 2-1

• Decal Installation

88012

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Model T80!f86]

Manual 92387-003 October 2000

Figure 2-1 Decal Installation

88012

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) Manual 92387-003 October 2000

Model T80!f86]

2-3

Figure 2-1 Decal Installation ITEM PART NUMBER

88012 DESCRIPTION

Q1Y

Rl ....... 88012-100 .................... ESSENTIALDECALKIT ................................................ REF R2 ....... 15843 ........................... BOOMIDENTIFICATIONNAMEPLATE ....... :............... REF R3 ....... 56022 ........................... 4X4 DECAL .................................................................. REF 1 ......... 67938-100 .................... TIRE PRESSURE DECAL .................................................... 4 2 ......... 54984-004 .................... LIFT AND TIE DOWN DECAL .......................................... .4 3 ......... 56023 ........................... ARROW DECAL ................................................................. 2 4 ......... 56024 ........................... FORWARD DECAL ................................. :.......................... 2 5 ......... 21882-001 .................... EL HAZARD KEEP CLEAR DECAL ..................................... 2 6 ......... 21849 ........................... UNLEADED GAS ONLY DECAL ........................................ 1 6 ......... 15376-012 .................... DIESELDECAL .................................................................. 1 7 ......... 71799 ........................... HYDRAULIC FLUID LEVEL DECAL ................................... 1 8 ......... 71618 ........................... LOWERCAUTIONBOOMDECAL .................................... 2 9 ......... 54984-006 .................... 110 VOLT EXT TO PLATFORM DECAL ............................ 1 10 ....... 56021 ........................... LUBE FITTING DECAL ..................................................... 2 11 ....... 71614 ........................... BOOMUPPERCAUTIONDECAL ..................................... 1 12 ....... 37958-500 .................... 500 LB RATED WORK LOAD DECAL ................................ 2 13 ...... .56034-500 .................... 500 LB RATED WORKLOAD DECAL ................................ 1 14 ....... 71826 ........................... BOOM DOWN CAUTION DECAL ..................................... 1 15 ....... 62208 ........................... PLATFORMFALLARRESTDECAL .................................... 1 16 ....... 88234 ........................... PLATFORM CONTROL BOX DECAL ................................ 1 17 ....... 71370 ........................... LOWERCONTROLBOXDECAL ....................................... 1 18 ....... 88384 ........................... ERROR CODE TURRET DECAL ........................................ 1 19 ....... 88385 ........................... GROUND BOARD LIGHTS ............................................... 1 20 ....... 56033 ........................... TWIN STRIPES DECAL ............................................. 12.23 21 ....... 71768 ........................... BOOMRAISEDFULLYDECAL .......................................... 1 22 ....... 71767 .. ·......................... BOOMEXTDECAL ........................................................... 1 23 ....... 71785 ........................... ROTATION STOP DECAL ................................................. 3 24 ....... ***** ............................ STEERING VALVE DECAL ................................................. 1 25 ....... 71615 ........................... PANIC STOP DECAL ......................................................... 1 26 ....... 55941-017 .............. .'..... CONDOR BIRD DECAL .................................................... 1 27 ....... 55940-060 .................... CONDOR DECAL .............................................................. 1 28 ....... 88375 ........................... T80 DECAL, GRAY ............................................................ 2 28 ....... 88375-1 ........................ T80 DECAL, BLACK .......................................................... 2 28 ....... 88376 ........................... T86J DECAL, GRAy ........................................................... 2 28 ....... 88376-1 ........................ T86JDECAL, BLACK ......................................................... 2 29 ....... 88382 ........................... T80 TRANSPORTATION DECAL ...................................... 2 29 ....... 88383 ........................... T86J TRANSPORTATION DECAL ..................................... 2

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Model T80(f86]

Manua192387-003 October 2000

Figure 2-1 88012

Decal Installation

30 ....... 56633 ........................... OPERATOR'S MANUAL DECAL ......................................... 1 31 ....... 88430 ........................... LOWER COMPUTER BOARD COVER ............................... 1 32 ....... BOW34272 ................... 1/4-20UNC NYLON NUT .................................................. 3 33 ....... 88437 ........................... LCD COVER DECAL .......................................................... 1 34 ....... 88469 ........................... SERVICE SWITCH DECAL ................................................. 1

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Notes

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Model T80/f86J

Manual 92387-003 October 2000

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Section Three

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Manual 92387-003 October 2000

Model T80(f86]

3-1

Figure 3-1 Chassis Assembly

88006

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3-2

Model T80!f86]

Manual 92387-003 October 2000

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Figure 3-1 88006

Chassis Assemblv

ITEM PART NUMBER DESCRIPTION Q1Y 1 ......... 88084 .................... Chassis Weldment ................................................................... 1 2 ......... 88033 .................... Chassis Rotation Assembly ..~.. g.:-:~ ............................... 1 3 ......... 71687 .................... Manifold Rotator Hardline ...................................................... 1 4 ......... 71490 .................... 2 WD Manifold Assembly, ...:s.~ 3.-:tP.................................. l 4 ......... 71455 .................... 4 WD Manifold Assembly ........................................................ 1 5 ......... 72318 .................... DriveManifoldWasher ............................................................ 2 6 ......... BOW30056 ............ 3/8-16UNC x 1 1/2 Hex Bolt .................................................... 2 7 ......... 88066 .................... Rear Idler Non-Steer Axle Assembly ..... Z::~ ........................... 1 7 ......... 88067 .................... Rear Drive Non-Steer Axle Assembly ............................... 1 Ref. 8 ......... BOW36721 ............ 1 V4 Washer .............................................................................. 2 9 ......... BOW36534 ............ 1 1/8 - 12UNF x 3.0 Bolt .......................................................... 2 10 ....... BOW36720 ............ 1.0 Flat GR~asher ............................................................... .4 11 ....... BOW30170-9 ......... 1.0-8UNC x ~.O GR5Boit ......................................................... 2 12 ....... BOW34280 ............ 1.0-8UNC Elastic Stop Nut ..................................................... .4 13 ....... 88160 .................... Rear Axle Spacer ...................................................................... 2 14 ....... 88158 .................... Rear Axle Shim ........................................................................ 8 15 ....... 88159 .................... Rear Axle Backing Plate ........................................................... 2 16 ....... 88065 .................... Front Drive Steer Axle Assembly ..~~ .. Z.::J. ......................... 1 17 ....... 66770-250 ............. Thrust Bearing ........................................................................ 2 18 ....... 71085 .................... PinAxle Pivot ........................................................................... 1 19 ....... 81368-40-40 ........_.. Bushing ........................................................................... 2 Ref. 20 ....... BOW39117 ............ 1h-13UNC x 41/2 GR8Bolt ...................................................... 2 21 ....... BOW34276 ............ 1h-13UNC Elastic Lock Nut ...................................................... 2 22 ....... 88142 .................... Tie Rod Assembly .................................................................... 1 23 ....... BOW39221 ............ 1.0-8UNC x 4.0 GR8Boit ......................................................... 2 24 ....... 88146 .................... Stationary Block Assembly ...................................................... 2 24 ....... 88147 .................... Oscillating Axle Cylinder Instruction ...................................... 1 25 ....... 71549 .................... 2 Steer Valve Assembly ............................................................ 1 26 ....... BOW34272 ............ 1t4-20UNC Elastic Lock Nut ...................................................... 3 27 ....... BOW36701 ............ V4 Flat Washer ......................................................................... 3 28 ....... 88039 .................... Standard Chassis Hose Kit ...................................................... 1 29 ....... 56610-009 ............. Nylon Hose Sleeve ................................................................ 10 29 ....... 56610-009 ............. Nylon Hose Sleeve ........................................................ 20 Ref. 30 ....... BOW23923 ............ Nylon Cable Tie " ............................................................... Ref. 31 ....... 88382 .................... T80 Transportation Decal ...................................................... 2 31 ....... 88383 .................... T86] Transportation Decal ..................................................... 2 32 ....... 21882-001 ............. Electrical Hazard Keep Clear Decal ........................................ 2 33 ....... 54984-004 ............. Lift & Tie Down Decal ............................................................ .4 Rl ....... 56022 .................... 4 x 4Decal ................................................................................ *

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Manual 92387-003 October 2000

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Model T80/f86J

3-3

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Figure 3-2 Chassis Rotation Assembly

88033

9

3

13

15

12

2

ALTERNAllNG TORQUE SEQUENCE

16

11 BLUE. MARK l

14 SIZE

4

10

STEP BOLT HEADS

:. 3/4-1OUNC 1st 2nd 3rd ~

.,

100:1:5 LB-FT LUB 200±5 LB-FT LUB 280±5 LB-FT LUB

T

)

MAINTAIN BETWEEN A 3/16" AND 1/2" GAP

BE11I4EEN BOL

rs HEAD

AND lHE PLATE

6PL

~

I I .

~ OHlO lHE BOLT. SCREW BOlT INlO lHE SUP RING RUN NUT ALL lHE WAY

TO AOlIEVE PROPER GAP. 1HEN l1GHTEN NUT AGAINST SUP RING.

SECTION

"'VIEW 8-8

A-A

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Model T80(f86]

Manual 92387-003 October 2000

Figure 3-2 88033

Chassis Rotation Assemblv

ITEM PART NUMBER DESCRIPTION Q1Y 1 ......... 88388 .................... Electrical Slip Ring Assembly .................................................. 1 2 ......... BOW301039 .......... ¥2-13UNC x 2 1/4 GR5Boit ...................................................... 1 3 ......... BOW32275 ............ V2-13UNC Jam Nut .................................................................. 1 4 ......... 88398 .................... Swing Bearing .......................................................................... 1 5 ......... B0W39180 ............ %-10-UNC x 4.0 GR8 Bolt ..................................................... 16 6 ......... 66110-075 ............. % Ring Gear Washer ...................;.:7 .................................... 16 7 ......... 88448 .................... Hydraulic Swivel Assembly .... g::-."Q ......................................... 1 8 ......... BOW31327 ............ 3/8 Split Lock GR5Washer ...................................................... .4 9 ......... BOW30054 ............ 3/8-16UNC x 1.0 GR5 Bolt ..................................................... .4 R1 ....... 00326 .................... Tee M]06 F]06 M]08 ....................................................... 2 Ref. R2 ....... 00488 .................... Tee M]06 F]06 M]06 ....................................................... 2 Ref.

)

)

SECTION Manual 92387-003 October 2000

A-A

Model T80!f86]

3-5

Figure 3-3 Torque Hub

88019

00

00

o

C1RCU[ DIAGRAM

) 3-6

Model T80/f86J

Manual 92387-003 October 2000

)

Figure 3-3 88019

TorQue Hub

)

) Manual 92387-003 October 2000

Model T80(f86]

3-7

)

Figure 3-4 Steer Cylinder

3-8

71115

Model T80!f86]

Manual 92387-003 October 2000

)

Figure 3-4 71115

)

Steer Cylinder

ITEM PART NUMBER DESCRIPTION Q1Y 1 ......... 71115-101 ............. WIPER ...................................................................................... 1 2 ......... 71115-101 ............. u-cup ...................................................................................... 1 3 ......... 71115-101 ............. O-RING .................................................................................... 1 4 ......... 71115-101 ............. O-RING .................................................................................... 1 5 ......... 71115-101 ............. BACK-UP .................................................................................. 1 6 ......... 71115-101 ............. CAP SEAL ................................................................................. 1 7 ......... 71115-101 ............. 0-RING .................................................................................... 1 8 ......... 71115-101 ............. WEAR RING ............................................................................. 1 9 ......... 71115-101 ............. SEALKIT .................................................................................. 1 10 ....... 71115-113 ............. CLIP PIN .................................................................................. 2 11 ....... 71115-102 ............. LOCKNUT ................................................................................ 1 12 ....... 71115-103 ............. SET SCREW .............................................................................. 1 13 ....... 71115-104 ............. RETAINING RING ................................................................... 1 14 ....... 71115-105 ............. NYLON PLUG .......................................................................... 1 15 ....... 71115-106 ............. PORT PLUG ............................................................................. 2 16 ....... 71115-107 ............. TUBEASSEBMLY ..................................................................... 1 17 ....... 71115-108 ............. ROD .......................................................................................... 1 18 ....... 71115-109 ............. RODCLEVIS ............................................................................ 1 19 ....... 71115-110 ............. HEAD ....................................................................................... 1 20 ....... 71115-111 ............. PISTON .................................................................................... 1 21 ....... 71115-112 ............. CLEVISPIN ............................................................................... 2

) Manual 92387-003 October 2000

Model T80/f86J

3-9

)

Figure 3-5 Rear Axle Assembly

88066

)

ITEM PART NUMBER DESCRIPTION QTY 1 ......... 88163 .................... Rear Idler Axle ,weldment ............... 7 ..................................... 1 2 ......... 88168 .................... Idler Hub Beanng Assembly .... ;>.; lL ...................................... 1 3 ......... 88189 .................... Idler Hub with Wheel Studs .................................................... 1 4 ......... 92102 .................... 5/8-18NF Lug Nut ................................................................. 24

) 3-10

Model T80(f86]

Manual 92387-003 October 2000

Figure 3-6 Drive Valve Installation

71490

BRAKE SOLENOID

HIGH SPEED SOLENOID

REAR FLOW DIVIDER (P-66)

i I O'-t~ - I O~

)

ITEM PART NUMBER DESCRIPTION QTY 1 ......... 88106 .................... 2WD Drive Manifold ................................................................ 1 2 ......... 04051 .................... StraightMJ10 M012 ................................................................ 4 3 ......... 02579 .................... Straight MJ16 M016 ................................................................ 1 4 ......... 00456 .................... Straight MJ04 M006 ................................................................ 1 5 ......... 00344 .................... Tee MJ04 FJ04 MJ04 ............................................................... 1 6 ......... 02448 .................... Straight MJ06 M006 ................................................................ 1 7 ......... 02585 .................... StraightMJ16M012 ................................................................ 1

Manual 92387-003 October 2000

Model T80(f86]

3-11

)

Figure 3-7 Front Axle Assembly

88065

) SOL T SCHEDULE FOR DRIVE MOTOR INSTALLATION

) 3-12

Model T80(f86]

Manual 92387-003 October 2000

( I

)

I Figure 3-7 Front Axle Assembly

88065

ITEM PART NUMBER DESCRIPTION QIT 1 ......... 88156 .................... LH Steer Knuckle Weldment ................................................... 1 2 ......... 88157 .................... RH Steer Knuckle Weldment .................................................. 1 3 ......... 88151 .................... KingPin ................................................................................... 2 4 ......... 71115 .................... SteerCylinder ..... Sec....!x-:~................................................... 2 5 ......... 88019 .................... Hub Torque ............................................................................. 2 6 ......... 88361 .................... LowerKingPin ........................................................................ 2 7 ......... 80119 .................... Bearing Thrust ........................................................................ 4 8 ......... 88161 .................... .Axle Weldment Thrust ............................................................ 1 9 ......... 88288 .................... King Pin Retainer Weldment ................................................... 6 10 ....... BOW42797-1 ......... MI6-2.0x50MMGRI2.9 Screw ............................................. .4 11 ....... 65616-0012 ........... MI6-2.0 x 180MM GRI0.9 Bolt ............................................. 12 12 ....... BOW35300 ............ Snap Ring ................................................................................ 8 13 ....... 66110-065 ............. 518 Washer ............................................................................. 20 14 ....... 92102 .................... 5/8-18NF Lug Nut .................................................................. 24 15 ....... 65649 .................... M-16-2.0 x 150MM GRI0.9 Bolt .............................................. 8

) Manual 92387-003 October 2000

Model T80(f86]

3-13

J

( t

f

,Figure 3-8 88168

Idler Hub Bearing Assembly

-t--E{l-

)

ITEM PART NUMBER DESCRIPTION QTY 1 ......... 88168-001 ............. Hub Cap ., ................................................................................ 1 2 ......... 88168-002 ............. Cotter Pin ................................................................................ 1 3 ......... 88168-003 ............. 1 V4-12 Spindle Nut ................................................................. 1 4 ......... 88168-004 ............. 1 V4 Spindle Washer ................................................................ 1 5 ......... 88168-005 ............. OuterBearingCone ................................................................ 1 6 ......... 88168-006 ............. Outer Bearing Cup ............................................................... '" 1 7 ......... 88168-007 ............. Inner Bearing Cup .................................................................. 1 8 ......... 88168-008 ............. Inner Bearing Cone ................................................................. 1 9 ......... 88168-009 ............. Grease Seal ................................................................. '" .......... 1 10 ....... 88168-010 ............. Hub Cap Bolt .......................................................................... 4 11 ....... 88168-011 ............. Hub Cap Washer ..................................................................... 4

) 3-14

Model T80/l'86]

Manual 92387-003 October 2000

Figure3~ Hydraulic Swivel

71140

)

ITEM PART NUMBER DESCRIPTION QTY 1 ......... 71140-101 ............. Housing Assembly ................................................................... 1 2 ......... 71140:-102 ............. Spool ....................................................................................... 1 3 ......... 71140-103 ............. Keeper Plate ............................................................................ 1 4 ......... 71140-100 ............. Wear Ring ................................................................................ 1 5 ......... 71140-100 ............. Wear Ring ................................................................................ 1 6 ......... 71140-100 ............. SealKit ..................................................................................... 6 7 ......... 71140-100 ............. Crown Seal ...................................................... :....................... 2 8 ......... 71140-100 ............. O-Ring Seal .............................................................................. 2 9 ......... 71140-104 ............. LockWasher ............................................................................ 4 10 ....... 71140-105 ............. Cap Screw ................................................................................ 4 11 ....... 71140-106 ............. LockWasher ............................................................................ 2 12 ....... 71140-107 ............. Cap Screw ................................................................................ 2 13 ....... 71140-108 ............. Torque Arm ............................................................................. 1

) Manual 92387-003 October 2000

Model T80(f86]

3-15

)

Figure 3-g'\ 0 71549

2 Steer Valve Assembly

C1

C2

o ~ STERLING

OV1

~ HYDRAULICS INC. PART No. 9S000587-A SERIAL No.

V2

0

)

ITEM PART NUMBER DESCRIPTION Q1Y 1 ......... 71554 .................... SteeringCheckValvew!Relief ................................................. 1 2 ......... 02488 .................... Straight M]06 M006 ................................................................ 4

) 3-16

Model T80/f86J

Manual 92387-003 October 2000

Figure 3-~\ ( Tire Installation

88005

o

o

o

•

o

ITEM PART NUMBER DESCRIPTION Q1Y 1 ......... 88017-LH ........ '" .... TirelWheel Assembly ............................................................... 2 2 ......... 88017-RH .............. TirelWheel Assembly ............................................................... 2

Manuai92387-003 October 2000

Model T80(f86]

3-17

J"

Figure 3-12 88388

Electrical Slip Ring Assembly

614

, ,

1 BRAKE VALVE 603

SLIP RING CDLDR SLIP RIMi • VHlTE I BlACK 2 3 RED YELLDV 4 GREEN 5 BLl.[

6

BRDVN VHlTE-A

7 8 9

BLACK-A RED-A

10

VIRE CIllR !RAMiE BLACK BLUE

RED GREEN IlRANGE/BLACK VHITE/BLACK RED/BLACK GREENIBLACK VHITE

1DRIVE VALVE

VIRE. 623 1 624 603

1 611 7 612 613 614

,)

ITEM PART NUMBER DESCRIPTION Q1Y 1 ......... 67295-023 ............. Cable 10 16 Gauge Conductors .......................................... 12 2 ......... 67295-023 ............. Cable 10 16 Gauge Conductors ............................................. 5 3 ......... 65351-045 ............. ConnectorMale Side (Tower) ................................................. 2 4 ......... 65351-135 ............. Pin Male ................................................................................... 6 5 ......... 65351-044 ............. Connector Female Side (Shroud) ........................................... 2 6 ......... 65351-134 ............. Pin Male ................................................................................... 3 7 ......... 71141 .................... Electrical Slip Ring .................................................................. 1 8 ......... 67114-009 ............. Strain Relief ............................................................................. 1 9 ......... BOW23087 ............ Coupler ................................................................................... 4 10 ....... BOW23064 ............ Terminal Ring ......................................................................... 2 11 ....... 67281-003 ............. 3/8 Loom Wire ......................................................................... 2 12 ....... 67295-005 ............. Cable 316 Gauge Conductors ............................................... 8 13 ....... 67281-004 ............. Vz Loom Wire ........................................................................... 2 3-18

Model T80!f86]

Manual 92387-003 October 2000

)

(

')

Figure 3-13 Tie Rod Assemblv

ITEM PART NUMBER 1 2 3 4 5

......... 65238 ......... 51226 ......... 88143 ......... 68486 ......... 68487

88142

DESCRIPTION

Q1Y

.................... LH MALE ROD END ................................................................. 1 .................... RH MALE ROD END ................................................................ 1 .................... S1'EERING TIE ROD ................................................................ 1 .................... 1 1/4-12UNC RH HEX]AM NUT .............................................. 1 .................... 1 l/4-12UNC LH HEX]AM NUT .............................................. 1

) Manual 92387-003 October 2000

Model T80(f86]

3-19

Notes

) 3-20

Model T80/f86J

Manual 92387·003 October 2000

Section Four

) Manua192387-003 October 2000

Model T80!f86]

4-1

Figure 4-1 Turret Assembly

88007

TRAY SIDE

TRAY SIDE

IIE1'/IEEN 11£ 1URRET WAU.S

ENGINE SIDE

BE1WEEN 11£ 1URRET WAU.S

)

ENGINE SIDE

VIEW A

4-2

Model T80/f86J

Manual 92387-003 October 2000

Figure 4-1 88007

)

Turret Assembly

ITEM PART NUMBER DESCRIPTION Q1Y 1 ......... 88020 .................... Telescope Turret Weldment ................................................... 1 2 ......... 88038 .................... Turret Hose Kit T80 ................................................................ 1 3 ......... 88038-Jib ............... Turret Hose Kit T86J ............................................................... 1 4 ......... 88108 .................... Oscillating Tray Installation .................................................... 1 5 ......... 02430 .................... Straight MJ04 MB04 ................................................................. 6 6 ......... 00344 .................... TeeMJ04 FJ04 MJ04 ............................................................... 2 7 ......... 88320 .................... Hose Cable Holder .................................................................. 1 8 ......... 88021 .................... Turret Rotation Assembly ....................................................... 1 9 ......... 71386 .................... Battery Assembly ..................................................................... 1 10 ....... 54247-049.00 ........ Cable Assembly ....................................................................... 1 11 ....... 54247-024.00 ........ Cable Assembly ....................................................................... 1 12 ....... 72349 .................... Engine Pump Cable Assembly ................................................ 1 13 ....... 71387 .................... Engine Pump Filter Assembly ................................................. 1 14 ....... 71495 .................... Air Cleaner Installation ........................................................... 1 15 ....... 88395 .................... Nissan Engine Installation ...................................................... 1 16 ....... 71538 .................... Turret Rotation Stop Pin ......................................................... 1 17 ....... 88321 .................... Hose/Cable Holder Plate ......................................................... 1 18 ....... 88112 .................... Turret Cylinder Installation .................................................... 1 19 ....... ***** ..................... ********************** ........................................................ * 20 ....... B0W34272 ............ 1/4-20UNC Nylon Lock Nut ...................................................... 2 21 ....... B0W30056 ............ 3/8-16UNC x 1 1/2 Hex Bolt .................................................... 5 22 ....... BOW31433 ............ 3/8 SAE GR5 Flat Washer ...................................................... 10 23 ....... BOW34274 ............ 3/8-16 UNC Hex Lock Nut ....................................................... 5 24 ....... 88080 .................... Front Tray Brace Plate ............................................................. 1 25 ....... 71261 .................... Rear Tray Brace Plate .............................................................. 1 26 ....... B0W30106 ............ 1/2-13UNC x 11/2 GR5 Hex Bolt ........................................... .4 27 ....... BOW31415 ............ 1/2 USS Gr5 Flat Washer ......................................................... 8 28 ....... BOW34276 ............ 1/2-13UNC Hex Lock Nut ....................................................... .4 29 ....... 66453-028 ............. Stainless Steel Cable ............................................................... 1 30 ....... 71629-144.0 .......... Limit Switch Assembly ............................................................. 1 31 ....... 88471 .................... Nissan Hardline Kit T80/86J ................................................... 1 32 ....... 66452-016 ............. Sleeve Loop ............................................................................. 2 33 ....... BOW31136 ............ #10-24UNCx3/4 Screw .......................................................... 2 34 ....... B0W34271 ............ #10-24UNC Nylon Lock Nut .................................................. 2 35 ....... BOW31400 ............ #10-FlatWasher ...................................................................... 2

) Manual 92387-003 October 2000

Model T80(f86]

4-3

)

Figure 4-2 Turret Rotation Assembly

88021

2

o

1.00

EA

90" GREASE FITTING POINTING UP

) 4-4

Model T80!f86]

Manual 92387-003 October 2000

Figure 4-2 88021

.)

Turret Rotation Assembly

ITEM PART NUMBER DESCRIPTION QTY 1 ......... BOW39181 ............ ¥4-10UNC x 4 1/2 GR8 Bolt ...................................................... 2 2 ......... 66110-075 ............. ¥4 Ring Gear Washer ............................................................. 18 3 ......... 88399 .................... Rotator Position Fork .............................................................. 1 4 ......... BOW39180 ............ ¥4-10UNC x 4.0 GR8 Bolt ...................................................... 16 5 ......... 88035 .................... Rotation Gear .......................................................................... 1 6 ......... BOW39158 ............ 5/8-11UNC x 41/2 GR8 Bolt ................................................... 3 7 ......... B0W39607 ............ 5/8-11UNC Gear Nut ............................................................... 3 8 ......... 66110-065 ............. 5/8 Ring GearWasher .............................................................. 3 9 ......... BOW30111 ............ 1/2-13UNC x 2 ¥4 Bolt ............................................................. 2 10 ....... BOW31435 ............ 1/2 GR5 Flat Washer ............................................................... 2 11 ....... CLL00635-001 ....... Tube ........................................................................................ 2 12 ....... 88326 .................... SwingRotationMotor .............................................................. 1 13 ....... BOW30106 ............ 1/2-13UNCx 11/2 GR5, HexBolt ........................................... 2 14 ....... BOW31329 ............ 1/2 GR5 Split Lock Washer ...................................................... 2 15 ....... 01397 .................... Elbow M]06 M010 .................................................................. 2 16 ....... 88352 .................... Rotator Eccentric Ring ............................................................. 1 17 ....... 88369 .................... Rotator Adjustment Plate Weldment ...................................... 1 18 ....... BOW30050 ............ 3/8-16UNC x 1/2 GR5 Hex Bolt ............................................... 1 19 ....... B0W31327 ............ 3/8 Split Lock Washer .............................................................. 1

) Manual 92387-003 October 2000

Model T80(I'86]

4-5

I

)

Figure 4-3 88112

Thrret Cylinder

)

) 4-6

Model T80/f86J

Manual 92387-003 October 2000

Figure 4-3 88112

Thrret Cylinder

ITEM PART NUMBER DESCRIPTION Q1Y 1 ......... 88122 .................... Turret Lift Cylinder Pin ........................................................... 1 2 ......... B0W30066 ............ 3/8-16UNC x 4.0 Bolt .............................................................. 2 3 ......... B0W34274 ............ 3/8-16UNC Nylon Lock Nut ................................................... .4 4 ......... 88387 .................... Lift Cylinder ............................................................................. 1 5 ......... 02662 .................... Elbow M006 M006 ................................................................. 2 6 ......... 71211 .................... Turret Master Cylinder Pin ..................................................... *

)

) Manual 92387-003 October 2000

Model T80(f86J

4-7

Figure 4-4 Lower Control Box

88036

) 4-8

Model T80(f86]

Manual 92387-003 October 2000

Figure 4-4 88036

)

Lower Control Box

ITEM PART NUMBER DESCRIPTION QTY 1 ......... BOW30029 ............ 5/16-18UNCx 1.0 GR5 HexBolt ............................................ .4 2 ......... BOW31412 ............ 5/16 Flat Washer ..................................................................... 8 3 ......... BOW34273 ............ 5/16-18UNCHexLockNut ...................................................... 4 4 ......... 88258 .................... GroundBoxBracketWeldment .............................................. 1 5 ......... BOW30030 ............ 5/16-18UNC x 1 V4 Bolt .......................................................... .4 6 ......... BOW31432 ............ 5/16 Flat Washer ..................................................................... 8 7 ......... BOW34273 ............ 5/16-18UNC HexLockNut ...................................................... 4 8 ......... 71922 .................... Tool Kit .................................................................................... 1 9 ......... 88384 .................... Error Code Turret Decal ......................................................... 1 10 ....... 88350-003 ............. Rectangular Connector ........................................................... 1 11 ....... BOW32585-4 ......... Wire Loom Clamp ................................................................... 2 12 ....... 88350-002 ............. Rectangular Connector ........................................................... 1 13 ....... 88350-001 ............. Rectangular Connector ........................................................... 1 14 ....... BOW32585-1 ......... Wire Loom Clamp ................................................................... 1 15 ....... 65700-001 ............. HeatShrink ....................................................................... 36 LF 16 ....... 88392 .................... LowerBoxBatteryHamess ..................................................... 1 17 ....... BOW34274 ............ 3/16-16UNC Hex Lock Nut ...................................................... 3 18 ....... BOW31433 ............ 3/8 SAE GR5 Flat Washer ........................................................ 3 19 ....... 88037 .................... Lower Controls Box Assembly ................................................ 1 20 ....... 88453 .................... Eprom Chip ............................................................................. 1 21 ....... 71727-001 ............. Male Crimp Pin ..................................................................... 51 22 ....... 88446 .................... Lower Control Box Boot Cover ............................................... 3 23 ....... 88395 .................... Ground Board Lights Decal ..................................................... 1 24 ....... 88430 .................... Lower Computer Board Cover ................................................ 1 25 ....... BOW34272 ............ 1/4-20UNC Nylon Lock Nut .................................................... 3 26 ....... BOW30000 ............ 1/4-20UNC x 1/2 GR5 Hex Bolt ............................................... 3 27 ....... 88527 .................... Clear Decal .............................................................................. 2

j#?<1-,;'

7!fJI.f"~

--"') /

$"*4 q ~:r:

) Manua192387-003 October 2000

Model T80/f86J

4-9

Figure 4-5 Engine Pump Filter Assembly

71387

ITEM PART NUMBER DESCRIPTION QTY 1 ......... 81254 .................... Filter ........................................................................................ 1 2 ......... 71387-HW ............. Filter Assembly Hardware Kit .................................................. 1 3 ......... 71387 -FTG ............ Filter Assembly Fitting Kit ....................................................... 1 4 ......... B0W30052 ............ 3/8-16UNC x 3/4 GR5 Bolt ...................................................... 4 5 ......... BOW31327 ............ 3/8 ID Split Lock Washer ......................................................... 4 6 ......... 04051 .................... StraightMJ10 M012 ................................................................ 1 7 ......... 02333 .................... Elbow MJ10 M010 .................................................................. 1

) 4-10

Model T80(f86]

Manual 92387-003 October 2000

Figure 4-6 71495

Air Cleaner Installation

) I I

I I

I

I

I I

I I

l~

-------- ~)

ITEM PART NUMBER DESCRIPTION QTY 1 ......... 71495-HW ............. Hardware Kit ........................................................................... 1 2 ......... 65278 .................... Air Cleaner Assembly .............................................................. 1 3 ......... BOW30029 ............ 5/16-18UNC x 1.0 GR5Boit ..................................................... 4 4 ......... BOW34273 ............ 5/16-18UNC Elastic Lock Nut ................................................... .

) Manual 92387-003 October 2000

Model T80(f86]

4-11

)

Figure 4-7 Engine Installation

88022

,r.----------, ,, ,, '.

)

ITEM PART NUMBER DESCRIPTION QTY 1 ......... 88029 ................. '" Engine Assembly ..................................................................... 1 2 ......... 88253 .................... Muffler ..................................................................................... 1 3 ......... 88030 .................... Wiring Assembly ...................................................................... 1 4 ......... 88031 .................... Harness Main Valve ................................................................. 1 5 ......... 71796 .................... Muffler ..................................................................................... 1 6 ......... BOW36605 ............ Vz-13UNC Nut ......................................................................... 1 7 ......... BOW30107 ............ Vz-13UNC x 3/4 Bolt .................................................................. 1

) 4-12

Model T80(f86]

Manual 92387-003 October 2000

Figure 4-8 limit Switch

71629

Cl.

)

ITEM PART NUMBER DESCRIPTION QTY 1 ......... 51036 .................... LimitSwitchBodyOnly ........................................................... 1 2 ......... 51037 .................... Limit Switch Offset Head ......................................................... 1 3 ......... 51039 .................... ArmAdjustable Limit Switch .................................................... 1 4 ......... 67123-001 ............. Connector Seal ........................................................................ 1 5 ......... 67114-003 ............. Strain Relief ............................................................................. 1 6 ......... 67295-038 ............. Cable, 18/2 ............................................................................ 38

) Manual 92387-003 October 2000

Model T80(f86]

4-13

)

Figure 4-9 Master Level Cylinder

71145

I.

I I I

)

I

~

) 4-14

Model T80!f86]

Manual 92387-003 October 2000

Figure 4-9 71145

)

Master Level Cylinder

ITEM PART NUMBER DESCRIPTION Q1Y 1 ......... 71145-101 ............. Wiper ....................................................................................... * 2 ......... 71145-101 ............. V-Cup (Dual Lip) .................................................................... * 3 ......... 71145-101 ............. O-Ring ...................................................................................... * 4 ......... 71145-101 ............. Back-up .................................................................................... * 5 ......... 71145-101 ............. O-Ring ...................................................................................... * 6 ......... 71145-101 ............. O-Ring ...................................................................................... * 7 ......... 71145-101 ............. AQ Seal .................................................................................... * 8 ......... 71145-101 ............. WearRing ................................................................................ * 9 ......... 71145-101 ............. WearRing ................................................................................ * 10 ....... 71145-101 ............. 55A Seal Kit .............................................................................. * 11 ....... 71145-102 ............. Locknut .................................................................................... * 12 ....... 71145-104 ............. Port Plug .................................................................................. * 13 ....... 71145-105 ............. Bushing ................................................................................... * 14 ....... 71145-102 ............. ReliefValve .............................................................................. * 15 ....... 71145-103 ............. Tube Assembly ............................................. ~ .......................... * 16 ....... 71145-104 ............. RodAssembly .......................................................................... * 17 ....... 71145-105 ............. Head ........................................................................................ * 18 ....... 71145-106 ............. Piston ....................................................................................... *

) Manual 92387-003 October 2000

Model T80(f86]

4-15

)

Figure 4-10 Hose Kit

88038

BULKHEAD ON

nJRRF[

SCALE 2X TANK PRESSURE TANK RElURN

"IN" PORT

"6" PORT

.18 HOSES ? HOSES ? HOSES ? HOSES ? HOSES SUP-RING HARNESS MAIN VALlIE HARNESS

"4" PORT

"7" PORT

"A" PORT "8" PORT

"5" PORT

)

) 4-16

Model T80(f86]

Manual 92387-003 October 2000

Figure 4-10 88038

)

Hose Kit

ITEM PART NUMBER DESCRIPTION QIT 1 ......... 66699-062.00 ........ Hose Assembly, #04 66646 J37 ST-90 ................................... 1 2 ......... 66699-062.00 ........ Hose Assembly, #04 66646 J37 ST-90 ................................... 1 3 ......... 66699-085.00 ........ Hose Assembly, #0466646 J37 ST-90 ................................... 1 4 ......... 66697-035.00 ........ Hose Assembly, #08 66675 J37 ST-ST ................................... 1 5 ......... 66718-079.00 ........ Hose Assembly, #12 66708 J37 ST-90 ................................... 1 6 ......... 65367-060.00 ........ HoseAssembly, #1066743 J37 ST-90 ................................... 1 7 ......... 65376-070.00 ........ Hose Assembly, #08 66675 J37 ST-45 ................................... 1 8 ......... 66766-027.00 ........ Hose Assembly, #08 66675 J37 ST-90 ................................... 1 9 ......... 65367-013.00 ........ Hose Assembly, #1066743 J37 ST-45 ................................... 1 10 ....... 65403-014.50 ........ HoseAssembly, #10 66706J37 ST-45 ................................... 1 11 ....... 66905-077.00 ........ Hose Assembly, #16 66715 J37 ST-90 ................................... 1 12 ....... 66718-095.00 ........ Hose Assembly, #12 66708 J37 ST-90 ................................... 1 13 ....... 66905-044.00 ........ Hose Assembly, #1666715 J37 ST-90 ................................... 1 14 ....... 66905-048.00 ........ Hose Assembly, #1666715 J37 ST-90 ................................... 1 15 ....... 66709-052.00 ........ HoseAssembly, #12 66708J37 ST-ST ................................... 1 16 ....... 66712-055.00 ........ Hose Assembly, #0666645 J37 ST-90 ................................... 1 17 ....... 66794-036.00 ........ Hose Assembly, #06 66645 J37 ST-90L. ................................. 1 18 ....... 66712-039.00 ........ Hose Assembly, #0666645 J37 ST-90 ................................... 1 19 ....... 66699-080.00 ........ Hose Assembly, #04 66646 J37 ST-90 ................................... 1 20 ....... 66764-083.00 ........ Hose Assembly, #0466646 J37 ST-90L. ................................. l 21 ....... 66764-081.00 ........ Hose Assembly, #0466646 J37 ST-90L. ................................. l 22 ....... 66699-080.00 ........ Hose Assembly, #04 66646 J37 ST-90 ................................... 1 23 ....... 66712-130.00 ........ Hose Assembly, #0666645 J37 ST-90 ................................... 1 24 ....... 65043-130.00 ........ Hose Assembly, #08 66675 J37 ST-90L. ................................. l 25 ....... 66794-085.00 ........ Hose Assembly, #0666675 J37 ST-90L. ................................. l 26 ....... 66712-086.00 ........ Hose Assembly, #0666645 J37 ST-90 ................................... 1 27 ....... 66794-048.00 ........ Hose Assembly, #0666645 J37 ST-90L. ................................. l 28 ....... 66712-048.00 ........ Hose Assembly, #06 66645 J37 ST-90 ................................... 1 29 ....... 66696-085.00 ........ HoseAssembly, #04 66646J37 ST-ST ................................... 1 30 ....... 66696-085.00 ........ Hose Assembly, #04 66646 J37 ST-ST ................................... 1

) Manual 92387-003 October 2000

Model T80!f86]

4-17

Figure 4-11 Boom Lift Cylinder

88121

) l1li EIIII VIEV

) 4·18

Model T80(f86]

Manual 92387·003 October 2000

Figure 4-11 Boom lift Cvlinder

88121

ITEM PART NUMBER DESCRIPTION QTY 1 ......... 88121-001 ............. Wiper ....................................................................................... * 2 ......... 88121-002 ............. AQ Seal .................................................................................... * 3 ......... 88121-003 ............. O-Ring ...................................................................................... * 4 ......... 88121-004 ............. O-Ring ...................................................................................... * 5 ......... 88121-005 ............. Back-Up ................................................................................... * 6 ......... 88121-006 ............. O-Ring ...................................................................................... * 7 ......... 88121-007 ............. U-Cup (Dual Lip) .................................................................... * 8 ......... 88121-008 ............. WearRing ................................................................................ * 9 ......... 88121-009 ............. Wear Ring ................................................................................ * 10 ....... 88121-010 ............. Seal Kit ..................................................................................... * 11 ....... 88121-011 ............. Washer Seal ............................................................................. * 12 ....... 88121-012 ............. LockNut .................................................................................. * 13 ....... 88121-013 ............. Port Plug .................................................................................. * 14 ....... 88121-014 ............. Bleeder Plug ............................................................................ * 15 ....... 88121-015 ............. Counterbalance Valve ............................................................. * 16 ....... 88121-018 ............. Tube Assembly ........................................................................ * 17 ....... 88121-017 ............. Bushing ................................................................................... * 18 ....... 88121-018 ............. Tube Assembly ........................................................................ * 19 ....... 88121-019 ............. Rod Assembly .......................................................................... * 20 ....... 88121-020 ............. Head ........................................................................................ * 21 ....... 88121-021 ............. Piston ....................................................................................... *

) Manual 92387-003 October 2000

Model T80(f86]

4-19

i.)

Notes

)

I

4-20

Model T80/f86J

Manual 92387-003 October 2000

)

)

Section Five

)

Manual 92387-003 October 2000

Model T80(f86]

5-1

Figure 5-1 Tray Installation

88108

7

MAIN VALVE FRONT VlEW

) FUEL TANK SIDE VlEW

ol'-=----.J.:,~ TI====l

) 5-2

Model T80/f86J

Manual 92387-003 October 2000

Figure 5-1 88108

Trav Installation Q'IY

ITEM PART NUMBER DESCRIPTION 1 ......... 88116 .................... TrayWeldment ........................................................................ 1 2 ......... 88381 .................... Fuel Tank ................................................................................ 1 3 ......... BOW30030 ............ 5/16-18UNC x 1 1/4 Hex Bolt .................................................. 8 4 ......... BOW31432 ............ 5/16 GR5 Flat Washer ........................................................... 16 5 ......... BOW34273 ............ 5/16-18UNC Hex LockNut ...................................................... 8 6 ......... 69327 .................... Fuel Tank Magnetic Gauge ..................................................... 1 7 ......... 04699-06 ............... 3/8 NPT Socket Hex Plug ........................................................ 1 7 ......... 04698 .................... Elbow MJ06 MP06 ................................................................... 1 8 ......... 00498 .................... Elbow MJ06 MP06 ................................................................... 1 9 ......... 01400 .................... Straight MP06 FJ06 .................................................................. 1 10 ....... 71968-002 ............. Mini Ball Valve ......................................................................... 1 11 ....... 04210 .....•.............. StraightMJ06M006 ................................................................ 1 12 ....... 88403 .................... Gas Tank Depth Sensor .......................................................... 1 13 ....... 88404 .................... Fuel Sensor Gasket ................................................................. 1 14 ....... BOW31145 ............ #10-32UNFx 1.0 Screw .......................................................... 1 15 ....... BOW31400 ............ #10 FlatWasher ...................................................................... 5 16 ....... 88474 .................... Fuel Level Sensor Harness ...................................................... 1 17 ....... 88380 .................... Hydraulic Tank ........................................................................ 1 18 ....... 37042 .................... Filter ........................................................................................ 1 19 ....... 02213 .................... Straight MP24 FP16 ................................................................. 1 20 ....... 04122 .................... StraightMPI6MPI6 ................................................................ 1 21 ....... 67585-006 ............. 1 NPTBall Valve .......................................... .'........................... 1 22 ....... 02810 .................... Straight MJ16 MP16 ................................................................. 1 23 ....... 02387 .................... Tee MJ16 FJ16 MJ16 ............................................................... 1 24 ....... 02314 .................... Elbow MJ16 FJ16 .................................................................... 1 25 ....... 04525 .................... Straight FJ16 MJ16 .................................................................. 1 26 ....... 04176 .................... Straight MP12 MP12 .... ;........................................................... 1 27 ....... 67585-005 ............. V4" NPT Ball Valve ................................................................... 1 28 ....... 02803 .................... Straight MJ08 MP12 ................................................................. 1 29 ....... 02675 .................... Elbow MJ12 MP12 ................................................................... 1 30 ....... 02315 .................... Straight MJ08 MP12 ................................................................. 1 31 ....... 04176 .................... StraightMPI2 MP12 ................................................................ 1 32 ....... 33430 .................... Return Line Filter Head ........................................................... 1 33 ....... 02807 .................... Straight MJ12 MP12 ................................................................. 1 34 ....... 00328 .................... Tee MJ12 FJ12 MJ12 ............................................................... 3 35 ....... 00423 .................... Straight FJ12 MJ08 .................................................................. 1 36 ....... 00487 .................... Reducer FJ12 MJ04 ................................................................. 1

)

Continued on next page Manua192387-003 October 2000

Model T80(f86]

5-3

)

Figure 5-1 88108

Tray Installation

MAIN VALVE

fRONT VIEW

FUEL TANK

SIDE VIEW

0'------->-::-'

5-4

Model T80!f86]

Manual 92387-003 October 2000

Figure 5-1 Tray Installation

88108

)

37 ....... 00485 .................... Straight FJ12 MJ06 .................................................................. 1 38 ....... 00485 .................... Straight FJ12 MJ06 .................................................................. 1 39 ....... 88473 .................... Hydraulic Temperature Sensor Harness ................................ 1 40 ....... 35659 .................... Emergency Pump .................................................................... 1 41 ....... B0W30054 ............ 3/8-16UNC x 1.0 GR5 HexBolt ............................................... 1 42 ....... BOW31327 ............ 3/8-16UNC Split Lock Washer ................................................. 2 43 ....... 02234 .................... Elbow MJ08 M008 .................................................................. 2 44 ....... 88435 .................... Multi-Control without Oscillating Valve ................................. 1 44 ....... 88435-0SC ............ Multi-Control with Oscillating Valve ....................................... 1 44 ....... 88435-JOSC ........... Multi-Control without Oscillating Valve ................................. 1 44 ....... 88435-JIB .............. Multi-Control with Oscillating Valve ....................................... 1 45 ....... B0W30058 ............ 3/8-16UNC x 2.0 Hex Bolt ...................................................... .4 46 ....... BOW31433 ............ 3/8 SAE GR5 Flat Washer ....................................................... .4 47 ....... B0W31327 ............ 3/8 Split Lock Washer ............................................................. .4 48 ....... CLL00650-005 ....... Tube ........................................................................................ 4 49 ....... 88475 .................... Pressure Sensor Harness ........................................................ 1 50 ....... 88031 .................... Main Valve Harness ................................................................. 1 51 ....... 88397 .................... MainJib Valve Harness ........................................................... 1 REF ..... 88108 .................... Non-Oscillating Tray Installation ........................................... 1 REF ..... 88108-0sc ............. Oscillating Tray Installation .................................................... 1 REF ..... 88108-Josc ............. Oscillating-Jib Tray Installation .............................................. 1 REF ..... 88108-Jib ............... Non-Oscillating-Jib Tray Installation ...................................... 1

) Manual 92387-003 October 2000

Model T80(f86]

5-5

)

Figure 5-2 Valve Installation with Oscillating Axle

88119

ITEM PART NUMBER DESCRIPTION Q1Y 1 ......... XXXXX ................... BlockMiC ................................................................................ 1 2 ......... 88118-101 ............. DiverterValve .......................................................................... 1 3 ......... 88118-102 ............. 2/2 Way Solenoid Valve ........................................................... 1 4 ......... 88118-103 ............. ReliefValve .............................................................................. 1 5 ......... 88118-104 ............. ReliefValve .............................................................................. 1 6 ......... 88118-105 ............. DiverterValve .......................................................................... 1 7 ......... 88118-106 ............. DiverterValve .......................................................................... 2 8 ......... 88118-107 ............. DiverterValve .......................................................................... 1 9 ......... 88118-108 ............. Y4WaySolenoidValve ............................................................. 3 10 ....... 88118-108 ............. 0/4 Way Proportional Solenoid Valve ....................................... 1 11 ....... 88118-110 ............. 0/4 Way Proportional Solenoid Valve ....................................... 1 12 ....... 88118-111 ............. 0/4WayProportionaISolenoidValve ....................................... 1 13 ....... 88118-112 ............. Cross Line Relief Valve ............................................................ 1 14 ....... 88118-113 ............. ReliefValve .............................................................................. 1 15 ....... 88118-114 ............. CheckValve ............................................................................. 2 16 ....... 88118-101 ............. 2/2WaySolenoidValve ........................................................... 1 17 ....... 88118-115 ............. ShutdeValve ......................................................................... 12 18 ....... 88118-116 ............. 12 VDC Coil .. ;:l':~ ...................................................................... 2 19 ....... 88118-117 ............. 12 VDC Coil ............................................................................. 8 20 ....... 88118-118 ............. 12 VDC Coil ............................................................................. 4 21 ....... 88118-118 ............. PilotPiston .... ;, ......................................................................... 1 22 ....... XXXXX ................... Zero Leak Hollqw Hex Plug .................................................... 3 23 ....... XXXXX ................... Zero Leak Hollow Hex Plug...................................... ........... 14 24 ....... XXXXX ................... Zero Leak Hollow Hex Plug ................................................. 14 25 ....... :xxxxx ................... Zero Leak Hollow Hex Plug ................................................. 36 26 ....... XXXXX ................... Orifice Plug .............................................................................. 1 27 ....... :xxxxx ................... Orifice Plug ............................................................................... 1 28 ....... XXXXX ................... Orifice Plug .............................................................................. 1 29 ....... XXXXX ................... Orifice Plug .............................................................................. 1 30 ....... :xxxxx ................... Orifice Plug ..............................'................................................ 1 31 ....... XXXXX ................... Block MlC ................................................................................ 1 32 ....... XXXXX ................... V4 UNC Socket Head Capscrew ............................................... 3 33 ....... :xxxxx ................... O-Ring ...................................................................................... 1 34 ....... :xxxxx ................... O-Ring ...................................................................................... 2

)

) 5-6

Model T80!f86]

Manual 92387-003 October 2000