CONDOR Scissor Lift V3287G & V4287G Operation & Parts Manual - PDF DOWNLOAD

TIME CONDOR Corporation

SELF-PROPELLED ELEVATING WORK PLATFORM

MODELS V3287G & V 4287G OPERATOR'S, MAINTENANCE ILLUSTRATED PARTS MANUAL

V3287G

V4287G

MANUAL 92355 JUNE 1997

Safety Alert Symbols This is the safety alert symbol. It isused to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

.A DANGER

DANGER indicates an imminently bazardous situation which, if not avoided, will result in death or serious injury.

I LhWA,RNINGI.

WARNING indicates a potentially hazardous situation which,unot avoided, could result in death or serious injury.

I LhCAUTION I

CAUTION indicates a potentially hazardous situation which, ifnot avoided, could result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

M311ual 92389-001 January 2000

Model V2668l{T V3268RT

v

TIME CONDOR Corporation CONDOR® SERVICE INFORMATION

1.

Ifyou need assistance or have any service or maintenance questions, TIME CONDOR Corporation service and parts personnel are always available by phone or fax. The telephone numbers are: (254) 420-5200 Telephone (254) 420-5298 Voice Mail (800) 443-5803 FAX

2.

There are numerous written Maintenance Procedures available for this CONDOR®.

These procedures are available through the TIME CONDOR Corporation Service Departmentto anyone who requests them.

3.

Service and maintenance are not a substitute fortrained, qualified service technicians.

TIME CONDOR Corporation conducts service schools onacontinuing basis. Call any ofour service or sales persons for a schedule. Remember, training ofmechanics is the responsibility oftheir employer, but TIME CONDOR Corporation Service Schools help you provide this training.

4.

TIME CONDOR Corporation Service School Training Manuals are available for purchase through the parts department. The part numbers for these manuals are: #92333 for self-propelled models; and #92334 for truck-mounted models.

8300 OOERIALDIuVE,P.O. Box21447, WACO, TEXAS 76702-1447- 254-420-5200, 254-443-5803 FAX

MANUAL 92357-001 JUNE 1997

INTRODUCTION The primary purpose ofthis manual is to provide the user with a thorough understanding ofthe proper operating procedures necessary to comply with the intended use of the CONDOR®, and to provide the information necessary to maintain and service the CONDOR®.

THE OPERATOR'S MANUAL MUST BE RETAINED ON THE CONDOR® AT ALL TIMES.

Do not attempt to operate or service the CONDOR® until you have read and understood all information provided in this manual. Familiarize yourself with the functions and operations of the upper and lower controls. A good understanding of the controls, their limitations, and their capabilities will maximize operating efficiency. The various decals attached to this CONDOR® also contain vital operational instructions. Read the decals before operating this CONDOR®.

It is YOUR RESPONSIBILITY to follow procedures while operating the CONDOR®. The manufacturer of this CONDOR® cannot control the wide range of applications that may be used in carrying out a variety of jobs. Therefore, it is THE USER'S RESPONSIBILITY to consider all personnel when making decisions regarding the CONDOR®'s intended use.

It is also YOUR RESPONSIBILITY to understand and obey all federal, state, and local regulations regarding the operation and use of aerial work platforms. A copy of the ANSIISIA Manual of Responsibilities is attached for your use: ANSIISIA A92.5-1992 is provided for Boom-Supported Elevating Work Platforms, and ANSIISIA A92.6-1990 is provided for Self-Propelled Elevating Work Platforms.

TIME CONDOR Corporation reserves the right to modify, improve, add, and/or delete certain design features of its products without any obligation to incorporate new features into products previously sold.

Our manuals are continually updated to reflect these changes.

DO NOT ALTER OR MODIFY THIS CONDOR® WITHOUT PRIOR WRITTEN APPROVAL FROM THE MANAGEMENT OF TIME CONDOR CORPORATION

SERVICE & MAINTENANCE Many of the parts used in the manufacture of the CONDOR® have specific properties, and the manufacturer recommends that replacement parts be purchased through TIME CONDOR Corporation in order to ensure the original integrity of the product. Repairs and adjustments should only be made by trained and qualified personnel. Please refer to the maintenance and parts sections of the TIME CONDOR Corporation Operation, Maintenance, & Parts Manual for information on service and maintenance of the CONDOR®.

NOTE:

Please refer to the TIME CONDOR Corporation section of the Operation, Maintenance, & Parts Manual for information pertaining to your CONDOR®.

TIME CONDOR Corporation

Condor® Self-Propelled Booms and Scissors WARRANTY TIME CONDOR Corporation warrants to the purchaser that each new aerial work platform made by TIME CONDOR Corporation is free from defects in material and workmanship arising under normal use and service-in the case of major weldments, (chassis, turret, and booms), for a period of five (5) years after the original shipment of the aerial work platform fromTiME CONDOR Corporation's plant; and in the case of all other parts. for a period of one (1) year after the aerial work platform is placed in service or two (2) years after the original shipment ofthe aerial work platform from TIME CONDOR Corporation's plant, whichever comes first.

The obligation and liability under this Warranty is expressly limited to repairing or, at TIME CONDOR Corporation's option, replacing free of charge at its facto!)' in Waco, Texas or at an authorized repair facility designated by TIME CONDOR Corporation, the defective part. In no event shall TIME CONDOR Corporation or its suppliers be liable to the purchaser or any other person for transportation charges or for any incidental, collateral, special, or consequential damages, including without limitation damages for loss ofprofits, loss ofcustomers, loss ofgoodwill or work stoppage, claims by any party other than the purchaser, or any other similar damage or loss even ifTIME CONDOR Corporation, its suppliers, or its representatives have been advised of the possibility of such damages.

Parts claimed to be defective and for which repair or replacement is desired shall be returned transportation prepaid to TIME CONDOR Corporation's facto!), for inspection. This Warranty applies to replacement partS provided under the terms of this Warranty only for the remainder of the Warranty period applicable to the original purchase.

Any operation of the equipment beyond rated capacity, improper use or application of the equipment, substitution upon it of parts not approved by TIME CONDOR Corporation or alteration or repair of the equipment by any person not authorized by TIME CONDOR Corporation shall, at TIME CONDOR Corporation's option, void this Warranty. TIME CONDOR Corporation n shall have no liability or responsibility for damages resulting from accident or the malfunction of equipment and components not supplied byTIME CONDOR Corporation.

No agent, employee, distributor, dealer, or other representative of TIME CONDOR Corporation is authorized to modify this Warranty in any way. Accordingly, additional statements or presentations by any such representative, whether oral or written, do not constitute warranties by TIME CONDOR Corporation and should not be relied upon as limited warranties of TIME CONDOR Corporation, and no attempt, effort, or promise to repair equipment by TIME CONDOR Corporation or any such representative at any time shall modify or extend this Warranty in any way. If the purchaser has used its own order form, no additional or different warranty terms contained in the purchaser's form will be honored by TIME CONDOR Corporation.

This Warranty covers only new and unused aerial work platforms manufactured by TIME CONDOR Corporation. Products or parts manufactured by others are covered only by such warranties as are extended to the purchaser by TIME CONDOR Corporation's suppliers.

This Warranty is in lieu of all other warranties, expressed or implied, including but not limited to warranties of merchantibility and fitness for a particular purpose. Any applicable implied warranty shall be limited in duration to the warranty period. &300 imperial Drive, P.O. Box 21447, Waco, Texas 76702-1447-254-420-5200,254-666-4544 FAX Fonn No.513-3M-392

Effective Date 9/1190 Printed in U.S.A.

Effectiye January 1, 1993

WARRANTy PROGRAM Warranty is a function of a manufacturing company to back up the product it manufactures. It is a guarantee against defects in design and workmanship ofcomponents utilized in the product, and is offered for a fixed period oftime following the purchase of the product by a customer.

TIME CONDOR Corporation Warranty states, in general, that TIME CONDOR Corporation will replace free ofcharge any components found to be defective within the time frame ofthe warranty period. There are exceptions to some components which are not the responsibility of TIME CONDOR Corporation.

These will be outlined in subsequent paragraphs.

A.

~PERIOD

1.

The Self-Propelled Boom and Scissor Warranty is one (1) year from placing the CONDOR® in service or two (2) years following shipment from TIME CONDOR Corporation, whichever comes first. In the case ofmajorweldments (chassis, turret, and booms), the Warranty Period is five (5) years following shipment from TIME CONDOR Corporation.

2.

The Truck-Mounted CONDOR® Warranty Period is one (1) year from shipment ofthe CONDOR® from TIME CONDOR Corporation's plant.

3.

For parts sold through the Parts Department, the Warranty Period is six (6) months from utilizing the component or placing it in service, or twelve (12) months following shipment from TIME CONDOR Corporation, whichever comes first, unless the part is furnished to correct a defective part on the original shipment still under Warranty.

4.

Replacement parts provided under the terms ofthe Warranty are for the Warranty Period applicable to the unit in which they were installed as if such parts were original components ofthe aerial work platform.

5.

During the Warranty Perio9, in addition to covering the parts replaced under Warranty, TIME CONDOR Corporation will pay a Dealer Warranty Labor Rate which is based on a percentage of your standard shop labor rate.

NOTE: The term "IN SERVICE" means that the Warranty starts at the time the CONDOR® is first used for any purpose. An example: The dealer may have purchased a CONDOR® to have in stock, but may not use it. After three months, the CONDOR® is sold or the dealer decides to put the CONDOR® into its rental fleet. In this situation, the Warranty Period begins the day the dealer puts the CONDOR® into the fleet or when the CONDOR® is delivered to the end user.

The submittal of a warranty claim against a stock machine constitutes it as being "in service," initiating the warranty period.

B.

PRE-DELIVERY INSPECTION SHEET (p.D.I.) 1.

Each Self-Propelled Boom or Scissor CONDOR® shipped from TIME CONDOR Corporation facility will have a Pre-Delivery Inspection (P.D.I.) sheet enclosed in the Safety Manual holder tube.

2.

It will be the responsibility of the original recipient ofthe CONDOR® from whether it will be the dealer or the end user, to complete this form and return it to TIME CONDOR Corporation's facility within 45 days from the date of receipt to set up the Warranty Account.

3.

Failure to complete the P .0.1. sheet and return it to TIME CONDOR Corporation within the time frame given will result in voiding the Warranty on the CONDOR® .

NOTE: The form must be filled out completely, giving the name of the dealer, address, model number, serial number, person inspecting the CONDOR® IS, signature, and date of inspection. (The date of inspection does not constitute the "In Service" date.)

C.

ITEMS NOT COVERED UNDER WARRANTY Some components are used on the CONDOR® which are not warranted by TIME CONDOR Corporatioin. However, these are warranted by the component manufacturer. Some ofthese are:

1.

Tires and Batteries: These are normal wear items and are considered normal maintenance items. However, ifthey are found to be defective, contact can be made with the manufacturer's local dealer.

2.

Hydraulic Filters and Fluid: These are considered general maintenance and service items, and are not covered by warranty.

3.

Other components: Products or parts manufactured by others are covered only by such warranties as are extended to TIME CONDOR Corporation by its suppliers.

4.

Freight and Charges: The warranty does not include any transportation, other charges, or the cost of installation or any liability for direct, indirect, or consequential damages or delay resulting from the defect.

5.

Travel Time/Mileage: Travel time and the mileage to and from dealer facilities to CONDOR® location are not covered or reimbursable.

6.

Troubleshooting: Troubleshooting is not covered or reimbursable. However, TIME CONDOR Corporation Warranty will cover reasonable labor charges for the removal and replacement of defective components.

D.

PROCESSING OF WARRANTY CLAIM During the Warranty Period, should a component failure be encountered within the guidelines of the TIME CONDOR Corporation Warranty Policy, the following procedure is to be followed: 1.

Upon identifying the defective component, the replacement can be obtained by: a.

Issuing an order to our Parts Department through normal channels, which entails your being invoiced.

b.

You may have previously purchased the part from TIME CONDOR Corporation for your stock and will utilize it for this replacement.

The above two methods will enable you to indicate on the claim the TIME CONDOR Corporation invoice number to substantiate the parts purchase and the amount to be credited.

2.

c.

Although not recommended, you may purchase the part locally. When this is done, a copy ofthe purchase order or receipt MUST accompany the claim. TIME CONDOR Corporation has the option to ship a replacement part at no charge if the local cost would be greater, in lieu ofissuing credit for locally purchased parts.

d.

When parts arepuchased from TIME CONDOR Corporation, part numbers with invoice numbers MUST be referenced in the appropriate section ofthe claim form.

Complete the Warranty Claim as noted in the "Warranty Claim Procedure" section.

Provide as much information as possible to enable TIME CONDOR Corporation to thoroughly evaluate the claim and process it in the shortest amount of time possible.

NOTE: WARRANTY CLAIMS WILL NOT BE ACCEPTED BY TIME CONDOR CORPORATION AFTER 45 DAYS AFTER FAILURE

3.

E.

Provided no return parts are required and all the information has been verified, the claim will be processed and credit will be issued against your account.

RETURNAUTHORIZATIQN 1.

If a component is found to be defective within the normal guidelines of the Warranty, a Warranty Claim Form must be completed.

2.

It will be necessary for you to call the TIME CONDOR Corporation Service Department and ask to be issued a Return Authorization (R/A) number. You will be asked for a Dealer Claim Number. As noted in Section 2, Item A, ofthe Warranty Claim Procedure, this is a number assigned by the dealer for the purpose of tracking the claim, as there may be more than one claim for the same CONDOR®. The R/A number issued must be logged in the appropriate section ofthe claim form, and the gold copy (RIA) ofthe form must be returned with the parts being returned.

NOTE: DO NOT SHIP ANY RETURN PARTS WITHOUT A RETURN AUTHORIZATION (RIA) NUMBER Doing so may result in parts getting lost in the system and may delay processing the claim, or may cause denial due to the time element of the claim.

3.

All RIA parts must be received at TIME CONDOR Corporation within 45 days from the date the RIA number was issued. Failure to do so will cause the claim to be denied.

4.

All parts claimed under Warranty will be required to be shipped back to TIME CONDOR Corporation FREIGHT PREPAID. No freight collect shipments will be accepted.

TIME CONDOR Corporation

SELF-PROPELLED ELEVATING WORK PLATFORM

MODELS V ·3287G & V4287G OPERATOR'S MANUAL

V3287G

V4287G

SIN X88697001

SIN X89697001

MANUAL 92363-001

JUNE 1997

•

CONDOR® MODELS V3287GN4287G

OPERATOR'S MANUAL TABLE OF CONTENTS

IN'TRODUCTION ........................•......................................................................................................•....... 1 SERVICE IN'FORMATION ......................'......................................................................_.......:-'..~............. 'jj

TABLE OF CONTENTS ............................,.....~.~..................•..................................................•................ 1

L PREPARATION, IN"SPECTION, AND MAIN"TENANCE ....................~......................................... 2 A. B. C. D. E.

Overall Machine Condition ....................................................................................................... 2 Lower Control Station ...................................................................................... ;' ..,.,...."' ............... 2 Platform & Upper Control Station .......................................,...........................................,.......... 3 Hydraulic System .................................................................................................. ,~.................. 3 Batteries .................................................................................................................................... 3

ll.

RATED WORK LOAD ........................................................................................................,......... 3

ID.

OPTIONAL EQU'IPMENT ..._.................................~ •••••••••••••••.••..•••....••.••••.••••••.•.••••.•••.•••••••••.•••.•• 3

IV.

LOWER CONTROLS ............................................................................................................

V.

'UPPER CONTROLS ..•...............................................•....~~._.•.•.................................................... 5

VI.

EMERGENCY LOWERmG PROCEDURE .....................................~...,........._......................... 6·

"e: ••••••

4

MOVIN"G FROM JOB SITE TO JOB SITE ........_..................~...........................•................ 6 '

VII.

A. B. C. D.

Loading & Unloading ................................................................................................................ 6 Ramp Method ........................................................................................... ,.........'... ~.................... 6 Forklift LoadinglUnloading Method .....................................................................~.j.~•••:............ 7.

Transporting ..............................................................................................................'................ 7

ANSIISIA 92.6 -1990 MANUAL OF RESPONSmILITIES

MANUAL 92355-001 JUNE 1997

e

.·e

IMPORTANT: A COPY OF THE ANSIISIA 92.6 - 1990 MANUAL OF RESPONSmILITIES IS ATTACHED TO TIDS OPERATOR'S MANUAL. IT CONTAINS IMPORTANT OPERATING INFORMATION FOR TillS CONDOR®. READ BEFORE OPERATING TIDS CONDOR®.

A. OVERALL MACIDNE CONDITION

I. PREPARATION, INSPECTION, AND MAINTENANCE

TIRES AND WHEELS: Before putting the CONDOR® into service, all personnel must receive proper training and instruction regarding the operation, service, and maintenance ofthe CONDOR®. All operators and maintenance personnel should read and understand all portions ofthe operator's manual and should follow all procedures for the proper operation of all functions and controls.

The condition ofthe CONDOR® is very important, as it directly affects the operator as well as others.

Defective components, structUral damage, missing parts, and malfunctioning equipment jeopardize all personnel and may cause excessive damage to the CONDOR®. A poorly maintained CONDOR® could become the greatest occupational hazard you may encounter.

The operator must perform· a thorough walk-around inspection each day prior to operating the CONDOR®. Any damage or faulty operation should be reported immediately. A DO NOT OPERATE tag outlining_tll~J)rQl:>lem shQuld be attached to the lower control station and any discrepancies should be corrected before operating the CONDOR®.

D

Inspect for proper tire pressure, cracks, tears, cuts, or missing or loose lug nuts (a rust line running down the rim from the lug nut indicates a loose lug nut.

MISSING, BROKEN, OR DAMAGED PARTS:

D

Inspect cylinder mounting pins, pivot pins, pin retainers, wear pads, bolts, nuts, and washers.

STRUCTURAL CONDITION:

D

Inspect for structural damage or cracked welds on all structural components, paying particular attention to major structural groups (arms, platform, chassis).

STEERING:

D

Inspect tie rod ends and steering cylinder for proper and secure mounting.

DECALS: More detailed inspections should be performed at the intervals specified in this Operator's Manua~ and after any components have been repaired or replaced.

D

Be sure that all instructional and cautionary decals are in place and are clearly legible.

B. LOWER CONTROL STATION KNOW THE CONDOR® AND ITS CAPABILITIES. REPORT ANY UNUSUAL OPERATION, SUCH AS ERRATIC SWAY OR MOTION OF THE ARMS OR PLATFORM.

D

Inspect electrical installations for loose, broken, or frayed wires and cables.

The daily inspection of the CONDOR® should include the following:

D

Verify that all functions operate properly and that controls retum freely to center (neutral position) when actuated and released.

MANUAL 92355-001 JUNE 1997

C. PLATFORM & UPPER CONTROL STATION

D

Inspect electrical installations for loose, broken, or frayed wires and cables.

D

Verify that entry point bars and chains are functional and secure.

D

Verifythatfootswitch operates properly and that guard is in place.

D

Re-checkthestructuralconditionoftheplatform, paying close attention to pins, railings, and floor.

D

Check the red stop button-its purpose isto disconnect power to the controls in an emergency.

II. RATED WORK LOAD The rated work loads of the CONDOR® are as follows: Models V3287G-2,000 lbs. (908 kg.); Model V4287G-1,500 Ibs. (681 kg.). The platformwill supportacombinedweighteq~ltotheCONDOR®'s

rated work load, which includes personnel, tools, and equipment, throughout the working envelope of the CONDOR®.

III. OPTIONAL EQUIPMENT

D

The following options are available on CONDOR® Models V3287G, and V 4287G:

•

ALARM

Verify that all control levers return freely to center (neutral position) when actuated and released.

D. HYDRAULIC SYSTEM

D

D

D D

Check the hydraulic tank fluid level with the arms lowered. Maintain a full level offluidto the mark on the dipstick or sight glass (if . equipped), or within one inch of the top of the tank. Add Shell Tellus T-32 Hydraulic Oil if required.

Verify that the breather cap is clean, undamaged, and properly installed on the hydraulic tank.

Check for leaks at all fittings, valves, and controls.

FORWARD-REVERSE DRIVE

•

MOTIONIMOVEMENT ALARM

•

STROBE LIGHT

•

5° MULTI-AXIS SLOPE ALARM

•

HYDRAULIC STABILIZERS (V3287G)

•

110-V EXTENSION TO PLATFORM

•

DIESEL ENGINE (HATZ 2M40Z)

•

LP/GAS DUAL FUEL (VAPOR)

•

LP/GAS DUAL FUEL (LIQUID)

•

SINGLE ."

SPCL

PAINT

COLOR-ENAMEL

Check all hydraulic hoses and tubes for damage or kinks, and ensure proper routing to avoid pinch points.

•

FOAM-FILLED TIRES

•

4-WHEEL DRIVE

•

HOUR METER

•

ADDITIONAL OPRlSVCIPRTS

E. BATTERIES

D

Check battery electrolyte level, and ensure that all caps are present and tight on batteries.

D

Inspect all battery cable connections for security and cleanliness.

MANUAL 92355-001 JUNE 1997

MANUAL

•

IV.LOWERCONTROLS The lower controls are located on the chassis, adjacent to the engine, to operate all functions except DRIVE and STEER. The lower controls areas follows:

OPERATING INSTRUCTIONS • TURN KEY TO LOWER POSITION TO OPERATE FROM GROUND. • START ENGINE. • DEPRESS AND HOLD "THROTTLE" BUTTON WHILE MOVING PLA TFORM UP OR DOWN. • TURN KEY TO UPPER POSITION TO OPERATE FROM PLATFORM. • TURN ENGINE OFF WITH KEY. • IN AN EMERGENCY. PUSH RED BUTTON. TO OPERATE, BUTTON MUST BE PULLED OUT.

THROTTLE

EMERGENCY PUSH TO STOP RAISE

"@ ~ ~ O'

'.

SWITCH TO MOVE PLATFORM

LOWER CHOKE

START UPPER

OFF LOWER 54521

GAS

[CIRCUIT BREAKER]

•

THROTTLE: This pushbutton switch brings the engine to operating speed, and must be depressed and held in order to raise or lower the platform.

•

EMERGENCY STOP: This red push-pull switch must be pulled out (ON)prior to operating the controls. This switch will stop all powered motion in an emergency.

•

RAISEILOWER: This toggle switch is used to raise and lower the platform. The switch will return to neutral (center position) when released.

•

CIRCUIT BREAKER: A resettable 20-amp circuit breaker serves all control circuits. It may be pulled out to de-energize all controls.

•

LP/GAS (OPTIONAL):Ifthe CONDOR® is equipped with an optional dual fuel system, then this twoposition toggle switch is provided to select either gasoline or propane as the fuel source.

•

CHOKE: This switch may be engaged, while starting the engine, after long periods of non-use or when the engine is difficult to start.

•

START: Depress this pushbutton switch to start the engine.

•

KEY SWITCH: This 3-position (upPERIOFFILOWER) key switch allows the operator to select either the lower or upper controls for the operation of the CONDOR®.

..

MANUAL 92355-001 JUNE 1997

v.

•

UPPER CONTROLS

Tum "controls" switch, on lower control panel, to "u,pper1t positioll to operate from platform.

NOTE: Chain should be snapped in place across entry. Gate should be lowered and closed when operating condor from upper controls.

In an emergency, push red button. To operate from platform, both red buttons, on lower and upper controls, must be pulled out.

To start engine, push and hold "Start" button until engine is idling. The "choke" button may be used, simultaneously with "start" button, ifengine has been sitting idle for along period oftime or isdifficultto start.

To raise and lower platform, push and hold the green 1tenable" button, and push the "platform up" or "platform down" button. Release buttons to stop movement.

Select desired drive speed with the "fast/slow/creep" switch. (A limit switch automatically cuts drive speed to "creep1t as the platform is raised.)

To drive forward or reverse, squeeze lever switch on handle, and push or pull handle in the intended direction of travel. Release lever switch to stop movement. Letting go of handle also will stop movement.

Brakes are automatically released whenever the drive handle is moved. Let go ofthe handle to automatically set the brakes.

To steer left or right, squeeze lever switch on handle, and depress rocker switches on top of handle in the intended direction oftravel. Steering is not automatically self-centering. Be sure the steering wheels point in the direction you want before letting go of the steer switch.

o

.....

B= o

OPERA TING INSTRUCTIONS • TURN SWITCH, ON LOWER CONTROL BOX, TO "UPPER" POSITION TO OPERATE FROM PLATFORM. • IN AN EMERGENCY, PUSH RED BUTTON. TO OPERATE FROM PLA TFORM. BOTH RED BUTTONS, ON LOWER AND ON UPPER CONTROLS, MUST BE PULLED OUT. • START ENGINE.

USE CHOKE OR GLOWPLUGS AS REQUIRED.

• TO RAISE AND LOWER PLATFORM, PUSH AND HOLD THE GREEN "ENABLE" BUTTON, AND PUSH THE "up" OR "DOWN" BUTTON. RELEASE BUTTONS TO STOP MOVEMENT. • TO RAISE AND LOWER JACKS, PUSH AND HOLD THE GREEN "ENABLE" BUTTON, AND PUSH THE "UP" OR "DOWN" BUTTON. RELEASE BUTTONS TO STOP MOVEMENT. • ON CONDORS WITH JACKS, LIMIT SWITCHES ALLOW THE PLATFORM TO BE RAISED ALL THE WAY UP ONLY WHEN THE JACKS ARE DOWN.

• SELECT DRIVE SPEED WITH "FAST/SLOW/CREEp· SWITCH .• LIMIT SWITCHES AU TOM A nCALL Y REDUCE DRIVE SPEED AS THE PLATFORM IS RAISED. • TO DRIVE FORWARD OR REVERSE, SQUEEZE GRIP SWITCH ON HANDLE, AND PUSH OR PULL HANDLE IN INTENDED DIRECTION OF TRAVEL. RELEASE GRIP SWITCH OR LET GO Of HANDLE TO STOP MOVEMENT. • BRAKES ARE AUTOMATICALLY RELEASED WHENEVER DRIVE MOVES. RELEASE GRIP SWITCH OR LET GO OF HANDLE TO AUTOMA nCALL Y SET BRAKES. • TO STEER LEFT OR RIGHT, SQUEEZE GRIP SWITCH ON HANDLE, DEPRESS ROCKER SWITCHES ON TOP OF HANDLE IN INTENDED DIRECTION OF TRAVEL. STEERING IS NOT AUTOMATICALLY SELF-CENTERING. BE SURE STEERING WHEELS POINT IN DIRECTION YOU WANT BEFORE LETnNG GO OF SWITCHES. • TURN ENGINE OFF WITH KEY SWITCH ON LOWER CONTROL BOX. 56CC6

MANUAL 92355-001 JUNE 1997

.,,·VI.

EMER.GENCYLOWERING

Before loading and unloading, inspect the CONDOR® for any physical damage or defects.

The EMERGENCY LOWERING SYSTEM should only be used if the battery (ies) is (are) totally discharged or if there is an "opEN" failure in the wiring from the battery to lower controls and on to the lowering valves; There are three valves, one on each cylinder anti one 10weriJl$: in the main valve. ,.~'

The means used to load and unload should be of sufficient strength to withstand the weight of the CONDOR®: V3287G

8,7501bs

(3,969 kg.)

V4287G

9,6501bs

(4,377 kg.)

:

To operate the Emergency System, follow the instructions on decals 55007 and 55008, shown below:

B. RAMP METHOD

EMERGENCY LOWERING 1. CHECK THAT NEEDLE VALVE, IN MAIN VALVE, IS COMPLETELY CLOSED,

BY TURNING ITS HANDLE CW 0 .

2. PUSH RED KNURLED KNOB AND TWIST CCW 0 .

KNOB IS ON VALVE AT UPPER LIFT CYLINDER. 3. PUSH RED KNURLED KNOB AND TWIST CCW 0.

KNOB IS ON VALVE AT LOWER LIFT CYLINDER. 4. ONLY AFTER DOING STEPS 1,2,&3, IN SEQUENCE, OPEN NEEDLE VALVE, TURNING HANDLE CCW 0 , TO LOWER PLATFORM. 5. WHEN PLATFORM IS DOWN, RESET VALVES AT CYLINDERS BY TWISTING. RED KNOBS CW 0 AND CLOSE NEEDLE VALVE.

Ensure that the ramp being used is capable of handling the weight of the CONDOR®. The ramp should be setat an angle no steeper than the machine's rated gradeability (SEE CHART BELOW):

MODEL

GRADEABILITY (%) CO)

55007

l~c~uT~ONI FOLLOW INSTRUCTIONS, ON DECAL AT VALVE IN CHASSIS, FOR EMERGENCY LOWERING. 55008

vn.

MOVING FROM JOB SITE TO JOB SITE

A.

LOADING AND UNLOADING

Although the CONDOR® is small compared with larger construction equipment, it requires the same level of care and attention in loading and unloading as does larger, heavier equipment. At no time should the CONDOR®'s weight be underestimated.

V3287G (2WD) V3287G(4WD)

14 14

26 26

V4287G(2WD) V4287G(4WD)

14 14

26 26

Before driving the CONDOR® on the ramp, be sure that the CONDOR® is in LOW speed by lowering the platform completely. (NOTE:Raising the platform slightly will put the CONDOR® into mGH speed, and raising the platform completely will result in CREEP speed.) Test the DRIVE/STEER control and the brake system.

Drive up or down on the ramp slowly, allowing for steering corrections to be made. Keep the CONDOR® in alignment with the 'ramp and the carrier throughout loading and unloading procedures.

MANUAL 92355-001 JUNE .\997

C. FORKLIFT METHOD

LOADING/UNLOADING

Ensure that the forklift has sufficient capacity to handle the weight of the CONDOR® (as specified above). The forks should be long enough to extend across the full width of the frame, and should be positioned as close to the tires as is possible. DO NOTATTENWTTOLWTTHECONDOR®FROM EITHER END. The CONDOR® should only be raised to a height sufficient to clear any obstructions. With the forklift carrying the CONDOR®, ~eep travel to a minimum and always set the CONDOR® down gently.

D. TRANSPORTING The CONDOR® may be transported easily and safely to and from the job site if the following procedures are observed: • Block all wheels to prevent forward and reverse motion.

• Tie down the CONDOR® with chains or cables threaded through the tie-down holes only. DO NOT CHAIN OR STRAP OVER THE PLATFORM OR GUARD RAILS. Severe damage may result from securing the CONDOR® improperly.

• ALWAYSTURNOFFTBEPOWERATTHE LOWER CONTROL STATION.

CALIFORNIA

Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

MANUAL 92355-001 JUNE 1997

•

TIME CONDOR Corporation

SELF-PROPELLED ELEVATING WORK PLATFORM

MODELS V3287G & V 4287G MAINTENANCE MANUAL

V3287G

V4287G

SIN X88697001

SIN X89697001

MANUAL 92355-002 JUNE 1997

CONDOR® Model V3287 & V4287

MAINTENANCE MANUAL TABLE OF CONTENTS

IN'fRODUCTION ...................................................... ;.............................................................. i CONDOR® SERVICE INFORMATION ............................................................................. ii SELF-PROPELLED WARRANTY .......................................................................................... iii n

Table ofContents ....................................................................................................................... 1 Serial Number Location .............................................................................................................. 2 Recommended Tool List ............................................................................................................. 3 Check-OutInstructions ............................................................................................................... 5 PreventiveMaintenance .............................................................................................................. 7 Schemati.cs .............................................................................................................................. 12 BoltChart ................................. ~ ............................................................................................ 19

MANUAL 92JSS-002 JUNE 1997

Serial Number Location

V4287G

V3287G

2 1

1

The CONDOR® Model V3287GN4287G Serial Number is stamped in two locations on the machine..

1.

The first place to fmd the serial number is on the data plate affixed to the chassis, below ground controls.

2.

The second serial number is located at the left rear (drive) axle.

MANUAL 92355-002 JUNE 1997

Recommended Spare Parts List • .

Models V3287G & V4287G (l Unit-l Year Operation)

PART NO.

DESCRIPTION

OTY

34354 ................................................ Holder, Saftey Manual ............................................................... 1 92328:..001 ......................................... ManuaI, Operator'sV3287GN4287G ........................................ 1 67821-002 ......................................... Rod End, 5/S" Male ...........................................................•......... 1 355-00014-00 ................................... Pump, Hydraulic .......................................................................... 1 52671 ...................•............................ Operator, 3Pos. Rot. Key .......................................................... 1 206-00001-00 ................................... Diode .......................................................................................... 9 51913 ................................................ Operator, Red Push-Pull ............................................................ 1 50077 ................................................ Switch ........................................................ ;................................. 1 50075 ................................................ Switch ...................................................................................•,•... 2 67758 ................................................ Switch, Toggle ............................................................................ 1 66751 ............................................ ~ ... Switch, Foot ......................................................................... ~ ...... l 40808 ................................................ Solenoid, 'fhrpttle ........................................................................ 1 . 38290 ................................................ Solenoid, Choke .......................................................................... 1 394-00006-00 ................................... Solenoid, Essex ........................................................................... 1 #110-1 ........................... ,... ;............... ElementHyd. Filter- PM 33430 ......... ,...................................... 5 50316 ................................................ Breather Filler ............................................................................ 1 250-00012-00 ................................... Filter, High Pressure ............•...................................................... 2 55994-V3287G ................................. Decal Installation V3287G ......................................................... 1 55994-V4287G ................................. Decal Installation V4287G ......................................................... 1 392-00011-00 ................................... Switch,Limit ........................................ (V42870nly) .......•....... 1 52773 ................................................. Lever, Actuating Arm 5" ..................... (V4287 Only) ............... 1 105-00003-00 ................................... Actuator Arm ...................................... (V4287 Only) ............... 1 392-00010-00 ................................... Switch, High Speed ............................. (V4287 Only) ............... 1 MANUAL 92355-002 JUNE 1997

CHECK-OUT INSTRUCTION The following instructions are a step-by step procedure for checkingoutthe self-propelled CONDOR®, as well as for acquainting operating personnel with the CONDOR®'s operation. This procedure will not take morethan one hour and is time well-spent, as it will give both operating and maintenance personnel preliminary experience and a better understanding of the operation of the self-propelled CONDOR®.

Prior to placing the CONDOR® into service, a full check-out of the CONDOR@ should be made and the Installation Inspection Report should be completed and returned to TIME CONDOR Corporation.

Each CONDOR® has undergone a thorough Quality Control Inspection, and each CONDOR@ leaves in first-class condition. Unfortunately, some CONDOR®'s may be damaged in transportation; all such damage should be recorded on the consignee copy ofthe freight bill. TIME CONDOR Corporation is not responsible for damage to CONDOR's in transit.

1. Visually inspect all exposed components. Check for loose nuts and bolts, damaged hydraulic lines, broken wires, and structural damage.

2. IMPORTANT: Check tire pressure. Tires must be properly inflated before operating the CONDOR®. Do not over-inflate. Proper P:S.1. rating appears on decals applied to both sides of the carriage.

3. Check hydraulic oil level and add Shell Tenus T-32 hydraulic oil, ifrequired. .

4. Fill fuel tank using unleaded gasoline or diesel fuel.

5. Check battery with an hydrometer. Battery must have a full charge.

6. Inspect all hydraulic valves located in the front carriage compartment before putting the CONDOR® into service.

7. Tum on the key switch at the lower control station; IF DIESEL-POWERED, first activate glowplugs and allow 30 seconds before starting engine. Depress the start button and allow engineto warm up at idle. After the CONDOR® has warmed up, and with the UPPERILOWER control station selector switch in the LOWER position, the CONDOR® may be operated by activating the control handles on . the lower control valve. Activate each control lever to check operation and ensure that when released, the control levers return to center (neutral). While wheel drive is not available from the lower control station, the engine may be started and stopped from both control stations.

8. With the key switch ON, switch to the UPPER control station. Position the CONDOR® in an area that is free from anyoverheadobstruction. Atthe upper control station, engage the footswitchand activate a control lever while maintaining pressure on the footswitch. Ensure that when released, the control levers return to center (neutral). Learn to operate the controller slowly to obtain the smoothest possible operation.

MANUAL 92355-002

JUNE 1997

•

.9.

The CONDOR® has been designed to drive with the counterweight over the drive wheels. This configuratio~ll provide the best traction and a familiar driving position.

10.

A series/parallel drive valve is located in the front carriage compartment between the d.rive wheels. This valve performs the necessary functions ofdividing the hydraulic oil for slow speed travel with adjustable differential action to round comers, and diverting the oil flow for high speed travel. The counterbalance valve softens the brake release and application efficiently without an accumulator.

11.

The wheel drive has the following features: A.

There is a FAST/SLOW speed selector (toggle switch) on the upper control box.

B.

FAST speed is only available in stowed position.

C.

In FAST speed mode, no aerial functions may be operated, even if the controllers are activated.

12.

Gradually operate the unit up to its maximum elevation and extension.

13.

All CONDOR® models are equipped with a slope-sensing device which senses a 5° out-of-Ievel condition. This safety system is operational when the ignition circuit is on and the boom is above horizontal. When the unit is subjected to an out-of-plumb condition of5 0 or more, the system will sound an audible alarm at both control stations. The operator should correct the condition by reversing the drive direction or by selecting an alternate path, observing normal safety precautions when operating the equipment. The slope-sensing device is a safety system and must not be disconnected. Should the system be found inoperable, the unit must be taken out of service and must not be used until the system has been repaired.

MANUAL 923SS'()(}2 JUNE 1997

PREVENTIVE MAINTENANCE

GENERAL

The rmest equipment manufactured is only as good as it is maintained. Costly repairs and loss of revenue can often be avoided by planning ahead, setting a regular schedule and exercising preventative maintenance NOW or costly repairs LATER. A good preventative maintenance program will enhance a properly operating CONDOR®.

The preventative maintenance inspection is generally, but not exclusively, the responsibility ofthe operator. Since it directly affects him, it is in his best intrest that the inspection maintenance be carried out. The lubrication and service is the RESPONSmn.ITY of the serviceman or mechanic since shop time will be required to perform the maintenance tasks in some instances.

Many of the suggestions for preventative maintenance described and noted herein may sound time consuming and expensive. TIllS IS NOT THE CASE. The program has been carefully structured and, if followed closely, will result in an extended life expectancy of the unit, as well as a REDUCTION in down time and costly repairs.

NOTE The inspections and checks listed are not intended to replace any local or regional regulations which may pertain to this type of equipment, nor should the list and schedule be considered allinclusive. Interval times may vary due to climate and/or conditions, depending on the location and use. of the CONDOR®.

CAUTION Always ensure that applicable precautions are strictly observed when performing the maintenance inspections and checks. Make certain that damaged components, or those in need of adjustment, repair, or replacement are corrected before operation. .

MANUAL 92355-002 JUNE 1997

•

•

LUBRICATION The CONDOR® Model V3287 and V 4287 are equipped with bushings at the majority of pivots, tie-rod and cylinder areas that requres attention and service. CONDOR® that has been stored or exposed to environmental conditions ofextreme low humidity and high dust level, elevated temperatures of heavy rainfall, lubrication of components may be required more frequently than under normal conditions. External, nonbearing surface shall be wiped clean of extruded or spilled surplus grease with a clean lint free cloth, to prevent damaging dust and abrasive accumulation on lubricant wet surfaces.

ENGINE OIL ENGINE OIL FILTER AIR CLEANER CRANK CASE DRAIN AND REFILL

HYDRAULIC TANK INTERVAL SYMBOL EO ENGINE OIL: SAE 30 WEIGHf

o

D

o

50 HOURS or SEMI - MONTHLY 100 HOURS or MONTHLY 500 HOURS or ANNUALLY MANUAL 92355-002 JUNE 1997

1.

•

SERVICE TOOLS To properly and efficiently service your CONDOR@, several basic tols are required. The following list oftools should be available.

A. Volt/OHM meter.

B. Hydraulic pressure gauge (0-3000 psi).

C. #6 HC swivel run tee and proper hose connection to gauge and run tee.

D. Battery hydrometer.

E. Battery load tester.

F. Standard mechanics hand tools.

G. Electricaltestlight.

2.

I·

HYDRAULIC SYSTEM The CONDOR@ SCISSORS hydraulics are used to power the various operational functions.

As with any operational system, it is only as good as it is maintained. This section is offered to alert you and guide you in maintaining the hydraulic system. CAUTION - One of the major contributors leading to malfunctions in a hydraulic system is CONTAMINATION. Care must be exercised to prevent dirt from entering the system. ALWAYS CAP.or PLUG OPEN PORTS AND HYDRAULIC LINES.

A. FLUID LEVEL - Check level daily. Maintain fluid level at full mark on side gauge with the CONDOR@ in fully retracted position.

B. OIL FILTER - Change return line filter located on hydraulic tank after the first 30 days or 50 hours of operation. Therafter, change the filter every week or 50 hours· of· . ~ operation.

C. TANK BREATHER - Clean every 50 hours of operation. Remove from tank and cl~an with solvent. Air blow dry.

D. HYDRAULIC TANK - Drain oil from tank every 500 hours of operation or yearly, which ever comes fIrSt, and replace filter element. Add oil to tank to required level.

CAUTION

Use only Shell TELLUS T -32 or Mobil DTE - 13M. DO NOT MIX different brands of hydraulic oil or hydraulic oil with automatic transmission fluid. It may be necessary to lubricate or service the hydraulic system more frequently when operating CONDOR® SCISSOR in severe environments, such as dusty conditions.

MANUAL 923SS'()()2 JUNE 1997

8,"

3.

BATTERIES A. Check electrolyte level (water) in batteries once a week and fill to proper level using distilled water. CAUTION - Add water only when batteries are fully charged to reduce the possibility ofover filling.

B. Check battery connections for corrosion and condition at least once a week.

C. Periodically wash batteries off with clean water to reduce current leakage across a dirty battery surface.

D~

NEVER let the batteries stay completely DISCHARGED. Batteries should be charged at the end of each work day with the charger time set to accommodate overnight charging. A fully charged battery will have an electrolyte specific gravity of 1.265 to 1.285 at electrolyte temperature of 77°F.

CAUTION

Low battery voltage (discharged) requires higher current draw to do the same work. This high current draw WILL DAMAGE the electric motor, relay contacts and the batteries. DO NOT OPERATE the CONDOR® with a battery DISCHARGED or that has a specific gravity of 1.130 or LESS.

4.

BATTERY CHARGING A. DO NOT charge batteries unless the electrolyte level has been checked.

B. Operate charger in accordance with the battery charging instructions.

C. Make sure the charger INPUT A. C. VOLTAGE is the same as the voltage rating of the battery charger.

in

D. Avoid arcing battery conditions. DO NOT smoke or INTRODUCE a FLAME or SPARK the CHARGING AREA. E .. Use protective face and eye equipment when checking the condition of charging batteries.

DANGER Lead acid batteries generate highly explosive hydrogen gas especially during the charging cycle. To AVOID the possibility of an explosion, charge batteries ONLY in a well VENTILATED AREA. Keep fire, sparks, and burning material away from the charging area. Do Not smoke near a battery, and always shield the eyes when working near a battery.

MANUAL 923SS"()()2 JUNE 1997

5.

ENGINE Refer to engine manufacturers recommended maintenance and service procedure for lubricant and time interval.

ENGINE MAINTENANCE SCHEDULE

DAILY WEEKLY OR50HRS. lOOHRS

CHECK OIL LEVEL. Add to full mark· DO NOT overfill.

CHECK AIR CLEANER Shake out accumulated dirt from dry element cleaner - Maintain oil level in oil bath type cleaner.

CLEAN.AIR INTAKE SCREEN. Clean cooling fins if necessary.

.

250HRS

SEASONALLY OR500HRS

. .

·

CHANGE CRANKCASE OIL. CLEAN AIR FILTER ELEMENT. Dry element and oil bath types.

CLEAN CRANKCASE BREATHER CAP. GREASE CLUTCH HOUSING BEARING (VG4D,V465D).

· · ·

.

REPLACE OIL FILTER In adverse conditions replace every oil change.

LUBRICATE DISTRIBUTOR SHAFT. CHECK COMMPRESSION. Pressure should not vary more than 10 p.s.i. between cylinders. Remove head - clean out carbon deposits. Reseat valves if necessary.

INSPECT SRARK PLUGS. and BREAKER POINTS. Replace ifnecessary and regap to specification.

· · ·

INSPECT FUEL FILTER. Clean filter screen and glass bowl.

·

LUBRICATE DISTRIBUTOR CAM and breaker arm pivot.

·

INSPECT COOLING SYSTEM. Remove shrouding and scrape off dirt from between fins, around cylinders and from shrouding.

·

INSPECT STARTING MOTOR. Check for loose mounting and cable connections.

CHANGE OIL IN CLUTCH & REDUCTION GEAR HOUSINGS

MANUAL 92355-002 JUNE 1997

·

.

HOLDING VALVE 4 PL 12V=37171 24V=55350 57D4

OUTRIGGER CYL 2.00 DIA BORE 1.25 DIA ROD 15.00 SROKE 162-96449-00 4 PL

S7D4

STEERING CYLINDER 2.00 DIA BORE .75 DIA ROD 10.00 STROKE 54548

~

1. KAWASAKI & KUBOTA GAS 3.600' RPM/pLJMP 54604-003 .61 CIPR HATZ 2,600 RPM/ PUMP 54604-004 .854 CIPR 2. FOR 8A TTERY POWERED CONDORS, SEE SCHEMATIC BELOW. 3. ,REPLACE RV3 &. RV4. WITH PLUGS, PARKER P10-2.

OR, SET AT 3000 PSI. 4. THE DRIVE SPOOL IS PARKER 697604.

5. HYO HOSE DIA IS IDENTIFIED BY IMPERIAL,-EASTMAN PART NUMBER. 6. 12V = ENGINE POWERED 24V = BATTERY POWERED 7. THIS SCHEMATIC SUP'ERCEDES 54522.

LIFT CYLINDERS FIRST STAGE-5.5 DIA X 20.56 STROKE SECOND STAGE-4.25 DIA X 21.69 STROKE 55085 2 PL HOLDING VALVE 2 PL 12V=54505 , 24V=55349

S7D4 5704 570e 111

21479 2 PL In

•

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PUMP FILTER 33430

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HOLDING VALVE 4 PL

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1 .& 2 SHEET 1 ENGINE OR EL MOTORS

1~ I

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NO.

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FRONT FRONT MOTORS

REAR MOTORS

STEERING CYL

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LEFT

RIGHT

REAR

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II

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NOTES; 1. MODEL V3287 HAS NO OUTRIGGER JACKS. PLUG PORTS L1 AND L2.

2. THIS DRAWING HAS BEEN SUPERCEDED BY 55179, 55205, 551 BO &: 55206.

4WD OPTION

2WD STANDARD

~~- ~~

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Ilill;~ . :,:: II !II !

I ::0

•

"-'

.,'

II Ii,

~

,"-

CHOICE

~Z S I", ~ ~ @ _ 11

s') si

1111

;

1/

."

t

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3t

(J1

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CO

~ltN ",CD ...

>

=I

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J.'1,

~

I\J

.BA ~ - 8"

IIl1H JACHs UP

"/Ill

DRIVE

~..

• lHRanu: RELAY

"ENABlE"

'J)IIOmE REl.A Y

~ SlEEIIIN~

FROM "GRIP"

~

-8

,

"OSI' VALlIE -UfT UP

,

I.GJWERING

'I

DUMP RELAY

..~... ~

RElAY

~ JACKS UP REL.o\Y

It;drr,_n /

J UP

-I-........~~_'....

"D~'

DOliN

~ DRIVE

"-/

VN.,IIE

-JAQ(5

POIEII RELAY

,1 BRAKE~ED ~~Y.

;1 _.

~=='"-~ ..~;"'-" . - . ,~7,'"""'"

(XI

.....

C')

..., r-

...,

~I

l1li

~

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FRQM

'...

••

~

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J

•;

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III

(J)

E

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~ i

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;a"l ...... ! ~e-

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CBU

..

':~~:

I~ :;0

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:l~~ "'i1j , '

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.

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OL8ZvA Op'BlmtpS Jro~IH

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:::....;. :;

..:~;.:.i

NOTES: LIFT CYLINDERS FIRST STAGE 5 OIA X 20.56 STROKE SECOND STAGE 3.75 DIA X 21.69 STROKE 162-96448-00 2 PL

STEERING CYLINDER 2.0 DIA BORE .75 OIA ROO 10.0 STROKE

1. WISCONSIN ENGINE .30HP02,400 RPM PUMP .355-00014-00 .91CIPR 2. KAWASAKI ENGINE 20HP03,600 RPM PUMP 54604-007 .61CIPR .

3. FOR BATIERY POWERED CONDORS, SEE SCHEMA TIC BELOW. 4. REPLACE CROSS-RELIEF VALVES 51616, 2 PL, WITH PLUGS, PARKER P10-2, OR SET AT .3000 PSI. 5. THE DRIVE SPOOL IS PARKER 697605. { ) 6. l2V = ENGINE POWERED 24V BATTERY POWERED 7. HYO HOSE DIA IS IDENTIFIED BY IMPERIAL-EASTMAN PART NUMBER .•

54548

=

21479 2 PL D806

S1

S2

A DB08

M1 FRONT MOTORS 321-00010-00

!

! CHECK VALVES

DB08

450-00062-00 DBD8

11.1 De

F01

SEE NOTES 4 &5

FD2

D8D8

M4

DS5 SAHR BRAKES 126-10007-00 REAR AXLE

DS3 l2V MANIFOLD ASSY 315-00025-00 24V MANIFOLD ASSY55262 5703

5703

CHECK VALVE

S703

FREE WHEEL 52661

~I/I

5703

570l

50068 FILTER 250-00012-00 SEE NOTES 1,2 & .3 ENGINE OR EL MOTORS

.§

BRAKE 12V=58079 24"=55.351

PUMP

FILTER

JJ4JO

IIJIIIM'QCW 1-+---t---1r--i - _fl8llWtyy .. -:::.= --

~+-~-+---Ir---;=-'U.~_.It-:"'--=:

HYDRAULIC TANK 23.27 GALLONS

-

9OS1

C

11842

I2/1J/95 RAK -

S' A

82750129

8/28/95 RAK I/1J/95 RAK

48."15

LtR. E.R.N. NO.

~.

I'

WACO, TEXAS

:-..:.u:-...:.-:=~= h:lI~lLE:==------------"1

o

LtR. E,C.N. NO.

~

DMI: 10

DATE

APPII._

RAIC-

SCHEMA TIC, V3287G HYDRAULIC (2WD-S. EE SHEET 2 FOR 4WD) REY.

54806 SHEET

D 1 OF" 2

~.

r

,

-- - -_.-_

',',

~~~.tJ'

,'.

• LIFT CYLINDERS FIRST STAGE 5 DIA X 20.56 STROKE SECONO STAGE 3.75 DIA X 21.69 STROKE 162-96448-00 2 PL

STEERING CYLINDER 2.0 DIA BORE .75 olA ROD 10.0 STROKE 54548

BRAKES-4 PL 126-10007-00 MOTORS-4 PL .321-00011-00

Ml

'2V=54505

~

S2

I .

I

L2

~ CV1~>

UEI_ - -

!MIll IXW

I

\;1;1111 rlxw

4il:~

-':::..LU

1 1800 'PSI ....- - - ,

I, _~RV2 I l ~

F01

NV1

F02

GI

P

~

1---+---.-----<1+--..------+----,1

r~

~~

wtmIJD DS3

".0119

r~

T

"--"2500-PSI- - - - - - ~ -

- - -- - -

~

! :

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,

1M,,)

:,

6'

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SEE NOTES

,-'~

4 &: 5

Villi II X W DCV3

F03

';:p'Rlll

~t----IH~

MY

N

1"-_

I:

SIP

---::-:!.J'-I FRONT

PB

T

, IIVll

r---

,FCl ) (

Lt[j~_ _ PA

".10&

.;r

.c;

,

".120

J 1M3

"1

B--",l"""""\A..r-- - - - . - - ---"J FC2r----'"1r--O-C-V-4---t':-:-IM'"'"'--------------J ,....L "C~ j ~, I

-1..J

-

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I

--

DCV2 ~CV2 III": ~1 IIr. ~S2

I

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!,

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I"

:,

M4

~o'[L..-_-+

I',,,.

r4~ 24V-55J4~

r2

21479 PL ~

M2

!.

HOLDING VALVE 2 PL

I

~ 48.0

M2

---J

L..-_____,i---&.-:------. ,M4

. tW 48.0

~

~.

Ml

:,

r-----...J

M2 PB 'M1-.] '~ ~L.::::\l-=.

-=-~:::::

'I

: IIfLI

I

, ,

_..... -=>-"

I'

-1 $ . 8 . 0

1M3

II .,

~ SIP : . ____ ~E~

PA

315-00027-00 2 PL

12V MANIFOLD 315-00025-001 -24V MANIFOLD 55262 FREE WHEEL 5 61

21

v

CHECK VALVE _____

tiL TER 50068 250-00012-00

BRAKE

12V=58079 24V=55.351

SEE NOTES 1,2 &: .3 ENGINE OR EL MOTORS

1~ I

PUMP

BALL VALVE 450-00052-00 HYDRAULIC iANK

23.27 GALLONS

NOTE: SEE SHEET 1 FOR HOSE PART NUMBERS.

-

1). ___ _

-

FILTER 33430

~

PRQPIIJMX IMEQIIY"TtCII

;P':E=-~.=a..= WACO, TEXAS I--+---t---+--I'"...... ,_ -_ -... _ _ • 1 - ;---"" __ _ ,, __ _ IUII'_ ;;;;;-----------------; : , : : - - ' " .... _

..... _ . nTLE

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I 1---+---+----+---1 LlR.

-

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APPR. IllAIIN RAJ( IHCIIED APPR. - - . ,

~

S

A.HITTLE

"="" /U/M

SCHEMATIC, V3287G HYDRAULIC (4WD- SEE SHEET 1 FOR 2WD) NO.

REY.

54806 SHEET

o

2OF2

APPENDIX A

TIME CONDOR Corporation

BOLT TORQUE CHART BASIC STRESS TENSILE STRENGTII (f)·MIN DIA

THREADS

INCH

SAE GRADE 5

PROOF LOAD (P)

MAJOR AREA NOMINAL

SQ. IN

GRADES

GRADES

b.AMP

.ll20 .1120

.00604 .00661

120KS! 8SKS! 120KSI 8SKS!

l50KSI ISOKSI

120KSI 120KSI

LOAD LBS. 380 420

.1380 .1380

.00909

ISOKSI lsOKSI

120KSI 120KSI

580 MO

.IMO .1640 .1900 .1900

.ot400

120KSI aSKSI 120KSI 8SKS1 l20KSI aSKSI

IsOKSI

.ll1474 .01750

120KSI 8sKSI 120KSI 8sKSI 120KSI aSKSI 120KSI aSKSI

120KSI 120KSI 120KSI I20KSI 120KSI

~/lb-Z~

.312S .3125

.0200 .03180 .03640 .05240 .05800

lSOKSI tsOKSI, IsOKSI ISOKSI

j/lS-lb

.37S0

.07750

J/IS-:.l4

.37S0

1/11-14

.437S

IIlb-20 112-13

.4375

.08780 .10630 .11670

120KSI asKS! 120KSI 8SKSI 120KSI aSKSI 120KSI 8SKSI 120KSI 8SKSl I20KSI 8SKSI 120KS! 8SKSI

IsOKSI lSOKSl lSOKSI ISOKSI 150KSI IsOKSI 150KSI

.5000

.14190

112-20

.SOOO

.15990

9116-12 9116-1 IS

.5625

.18200

120KSI 8SKSI 120KSI aSKSI 120KSI 85KSI

.5625 .6250 .62S0 .7S00

120KSI 120KSI l20KSI 120KSI

.7S00

.20300 .22600 .2S600 .3341)(1" .37300

.8750

.46200

.a75O

.50900

1.000 1.000

.60600 .6630j)

1.1250

T

4-40 ......6

6-j2 0-4\J

8-32 6-..')0

1O-Z4 10-;:SZ 1I4-:,w 11"-"'6 ::U 10-16

:>16-11 '~/1S-11S

J/4-10 J/4-1b 7/8-9 7/8-14 I-IS

1-12 ... 1 1/8-7

.2S00 .2500

.01015

SAEGRADE8

SAE ORA E (1957) P

T

P

ASSEMBLYTOROUl! R=.2OODRY -.15OLUB aLB-IN 9LB-1N

6LB-1N

CLAMP LOAD LBS. S40 600

16LB-1N 18LB-1N 30LB-1N

7LB-1N IlLB-1N 13LB-IN 22LB-1N

1120

31LB-1N 43LB-IN

23LB-1N 3lLB-1N

1285 2020

49LB-IN 8LB-FT

36LB·1N 7SLB-1N

2860

120KSI 120KSI 120KSI 120KSI 120KSI 120KSI 120KSI

2320 3340

86LB-1N 13LB-FT

3280 4720

14LB-FT 23LB-FT 2SLB·FT 3SLB-FT 4OLB-FT

5220 7000 7900 9550 10700

150KSI IsOKSI 150KSI

120KSI 120KSI 120KSI

85KS! 8SKSI 8SKSI 85KSI 120KSI aSKS! 120KSI 85KSI I2OKS1 8SKSI 120KSI 8SKSI 120KSI 85KSI

IsOKSI 150KSI 150KSI 150KSI lSOKSr lSOKSI lSOKSI 150KSI 150KSI

120KSI 12OKS! 120KSI 120KSI

9050 10700 11600 12950 14400 169S0 21300 23800

IOLB-FT 17LB-FT 19LB-FT 30LB-FT .3SLB-FT SOLB·FT 5SLB-FT 75LB-FT

74KS! 74KS! 74KSI 74KSI 74KSI

150KSI 150KSI 150KSI 150KSI lSOKSI

1 HIS-!''''

1.l25O

1 114-7 1 114-1Z

1.2500 1.2500

.76300 .85600 .96900 .0730

1 ..')/6-0

1.37S0

l.lS5O

10SKSI tOSKSI 10SKSI 10SKSI 10SKSI

1 3/8-IZ 1 11"'-0

1.3750 1.5000

1.3150 1.4050

10SKS! 74KS! 10SKSI 74KSI

1 112-1Z

I.SOOO

1.5800

IOSKSI 74KSI

120KSI 12OKSI. 120KSI 120KSI 120KSI 120KSI 120KSI 120KSI

900 940

3700 4940 S600 6800 7S5O

29S00

32400 38600 42300 42300 47500

9OLB-FT tlOLB-FT 12OLB-FT 15OLB-FT 180LB-FT 260LB-FT 300LB-F1" S2OLB-FT 570LB·FT 77OLB-FT 8S0LB-FT

120KSI

S9600

64100

ISOKSI lSOKSI

I20KSI I20KSI 120KSI

BOOLB-FT 88OLB·FT 1120LB-FT t248LB-FT 1468LB-FT

ISOKSI

120KSI

73000 78000 87700

t680LB-FT 194OLB-FT 2200LII-FT

S3800

5SLB-FT 65LB-FT 80LB-FT

820 920 1260 1320 1580 1800

12750

14400 16400 18250

9OLB-FT 20350 \lOLB·FT 13OLB·FT : 23000 200Ll).,FT 30100 33600 ~LB·FT 41600 39OLB-FT 430LB-FT 45~ S80LB-FT S4SOO S9700 63OLB·FT 68700 6OOLB·FT 77000 66OLB-FT 840LB-FT 87200 920LB-FT 96600 l100LB-FT 104000 118400 I26OLB-FT 1460LB-FT 1640LB-FT

126S00 142200

ASSEMBLY "tOROUE R-.200DRY R=.IsOLUB IlLB-1N 13LB-1N

9L11-IN IOLB-IN

23LB-lN 2SLB-1N

17LB-1N t9LB-1N

4ILB-1N 43LB-lN 60LB-1N

31LB-IN 32LB-IN 4SLB-IN

68LB-1N IlLB-FT

sILB-IN 9LB-FT

14LB-FT -2SLB-FT 2SLB-FT 4SLB-FT 50LB-FT 7OLB-FT aOLB-FT

IOLB-FT 18LB-FT

llOLB-FT 12OLB-FT 150LB-FT 170LB-FT 22OLB-FT 24OLB-FT 380LB-FT 42OLB-FT 6OOLB·FT 66OLB-FT

9OOLB·FT lOOOLB-FT t280LB-FT 144OLB-FT 182OLB-FT 2000LB-FT 238OLB-FT 2720LB-FT 316OLB-FT 356OLB-FT

2OLB·FT 3SLB-FT 3sLB-FT 5SLB-FT 6OLB-FT 8OLB-FT 9OLB·FT 1l0LB-FT I3OLB-FT 170LB-FT 180LB-FT 280LB-FT 32OLB-FT 460LB·FT SOOLB-FT 680LB-FT 74OLB·FT 960LB-FT 1080LB-FT 1360LB-FT OOLB-FT 8OLB-FT 2ci4OLB-FT 2360LB-FT 2660LB-FT

NOTES: 1. THIS CHART SHOWS RECOMMENDED BOLT TORQUES. 2. TORQUE = R X D X T R = .150 FOR LUB CONDITIONS R = .200 FOR DRY CONDITIONS TO ASSURE CONSISTENCY IN TORQUE, LUBRICATE FASTENERS WITH ENGINE OIL (MAY BE USED OIL) D = NOMINAL DIAMETER IN INCHES T = DESIRED CLAMP LOAD IN POUNDS = 75% PROOFLOAD X STRESS AREA

MANUAL 923S5-002 JUNE 1997

APPENDIXB

TIME CONDOR Coproration

BOLT TORQUE CHART FOR METRIC HEX HEAD CAP SCREWS • RECOMMENDED ASSEMBLY TORQUES IN FOOT-POUNDS (*VALUES IN LB-IN, OTHERS ARE LIJ..FT.)

-THE TORQUE VALUES FOR EACH DIAMETER ARE ACCEPTABLE FOR ANY THREAD PITCH IN THAT DIAMETER.

PROPERTY CLASS 8.8 PROPERTY CLASS 9.8 PROPERTY CLASS 10.9 PROPERTY CLASS 12.9 DIAMETER

DRY

LUBRICATED

DRY

LUBRICATED

DRY

THREADS THREADS

DRY

lHREADS

THREADS

TIlREADS

lHREADS

lHREADS

LUBRICATED THREADS

M4

27.5*

17*

30*

18*

38.5*

24*

53*

32.5*

M5

56.5*

33.5*

61*

37*

78*

47*

107*

65*

M6

95*

57.5*

103*

61*

132*

79*

180*

109*

M8

19

12

21

13

27

16

37

22

MIO

39

23

42

25

53

32

73

44

M12

67

40

73

44

92

55

127

76

M14

107

64

116

69

146

89

203

122

M16

167

100

181

108

230

138

316

190

M20

325

195

352

211

449

269

617

370

M24

562

337

609

386

775

465

1066

640

M30

1117

670

1210

726

1540

924

2188

1271

LUBRICATED

TIME CONDOR Corporation

SELF-PROPELLED ELEVATING WORK PLATFORM

MODELS V3287G & V 4287G ILLUSTRATED PARTS MANUAL

V3287G

'V4287G

SIN X88697001

SIN X89697001

MANUAL 92355-003 JUNE 1997

CONDOR® MODEL V3287GN4287G ILLUSTRATED PARTS MANUAL TABLE OF CONTENTS

INTRODUCTION ..........................•..................................................................................................... i WARRANTY ..................................................................................................................................... ii SERVICE INFORMATION .............................................................................................................. iii

FIGURE

DESCRIPTION

A B C

...........•..............

Serial Number Location ................................................................. 2 ...................................... Recommended Spare Parts List .................................................... 3 ...................................... How To Order Parts ..................................................................... 4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

...................................... Final Installation ............................................................................. 6 ...................................... Decals Installation ....................................................................... 10 ...................................... Chassis Installation ...................................................................... 12 ...................................... Outrigger Installation ............... ~ ................................................... 16 ...................................... Cover Installation ......................................................................... 18 ...................................... Steer Installation .......................................................................... 20 ...................................... Steer Cylinder Assembly ............................................................. 22 ...................................... Hydraulic Installation ................................................................... 24 ...................................... BrakellIub Assembly .................................................................. 26 ...................................... Brake Assembly .......................................................................... 28 ...................................... Lift Cylinder Assembly ................................................................ 30 ...................................... Hose Kit ...................................................................................... 34 ...................................... Hydraulic Tank Assembly ........................................................... 38 ...................................... EngineAssembly ......................................................................... 40 ...................................... LowerCOntroIAssembly ............................................................ 42 ...................................... Arm Stack Assembly .................................................................. 44 ...................................... Platform Assembly ...................................................................... 48 ...................................... Upper Control Box Assembly ..................................................... 50 ...................................... 110 Volt Line to Platform (Option) ............................................ 54 ...................................... 4-WheeIDrive (Option) .............................................................. 55 ...................................... Spark Arrestor (Option) ............................................................. 56 ...................................... SlopeAlarm5-DegreeMulti-Axis (Option) ............................... 57 ....... ,~............................. Dual Fuel Carb-Vapor Kit (Option) ........................................... 58 ...................................... LP/Gas Dual Fuel (Liquid) (Option) ........................................... 59 ...................................... Tires, Foam Filled (Option) ......................................................... 60 ...................................... Hour Meter (Option) .................................................................. 61 ...................................... Decend Alarm (Option) .............................................................. 62 Engine, Hatz Diesel (Option) ............. ;............................................................................... 63 ...................................... Generator, Hydraulic Driven (Option) ........................................ 64

<

<• • • • • • • • • • • •

MANUAL 92355-003 JUNE 1997

~.'

PAGE

FIGURE A: Serial Number Location

V3287G

V4287G

2 1

1

The CONDOR® Model V3287GN4287G Serial Number is stamped in two locations on the machine ..

1.

The first place to fmd the serial number is on the data plate affixed to the chassis, below ground controls.

2.

The second serial number is located at the left rear (drive) axle.

MANUAL 92355-003 JUNE 1997

FIGURE B: Reconnnended Spare Parts List Models V3287G & V4287G (1 Unit-l Year Operation)

PART NO.

DESCRIPTION

QIY

34354 ................................................ Holder, Saftey Manual ............................................................... 1 92328-00 1 ......................................... Manual, Operator's V3287GN4287G ........................................ 1 67821-002 ......................................... Rod End, s/s" Male ..................................................................... 1 355-00014-00 ................................... Pump, Hydraulic ......................................................................... 1 52671 ................................................ Operator, 3Pos. Rot. Key ........................................................... 1 206-00001-00 ................................... Diode .......................................................................................... 9 51913 ................................................ Operator~ Red Push-Pull ............................................................. 1 50077 ................................................ Switch ......................................................................................... 1 50075 ................................................ Switch ......................................................................................... 2 67758 ................................................ Switch, Toggle ............................................................................ 1 66751 ................................................. Switch, Foot ................................................................................. 1 40808 ................................................ Solenoi~ Throttle ........................................................................ 1 38290 ................................................ Solenoi~ Choke .......................................................................... 1 394-00006-00 ................................... Solenoid,Essex ........................................................................... 1 #110-1 .............................................. Element Hyd. Filter - PIN 33430 ..................................•............. 5 50316 ................................................ Breather Filler ............................................................................ 1 250-00012-00 ................................... Filter, High Pressure ................................................................... 2 55994-V3287G ................................. Decallnstallation V3287G ......................................................... 1 55994-V 4287G ................................. Decal Installation V 4287G ......................................................... 1 392-00011-00 ................................... Switch,Limit ........................................ (V4287 Only) ............... 1 52773 ................................................ Lever, Actuating Arm 5" ..................... (V4287 Only) ............... 1 105-00003-00 ................................... Actuator Arm ...................................... (V4287 Only) ............... 1 392-00010-00 ................................... Switch,HighSpeed ............................. (V42870nly) ............... 1 MANUAL 92355-003 JUNE 1997

•

FIGURE C -

How to Order Parts

1.

When ordering parts for yourCONDOR®, ensure that you are able to give the model and serial numbers of all units for which parts are needed. The serial number(s) will assist the TIME CONDOR Corporation Parts Department in providing the correct parts for your machine(s).

Please refer to FIGURE A for Serial Number Location on this model.

2.

If known, please specify the TIME CONDOR Corporation part number(s) for the part(s) you require, and always provide a complete description of all parts.

3.

Fax orders are preferable, though parts may also be ordered by mail and telephone. A sample parts order (with fax number) follows this page.

4.

Parts needed for a warranty repair must be purchased through the TIME CONDOR Corporation Parts Department. Credit will be authorized through the Service Department after a Warranty Claim has been submitted to TIME CONDOR Corporation. A Warranty Claim is to be filed for any part received as "defective".

5.

TIME CONDOR Corporation will ship parts as per our customers' request at the time of the order-Le., UPS, Federal Express, or preferred truck line. When shipping Federal Express, your customer account must be given at the time of the order.

6.

TIME CONDOR Corporation classifies its orders in the following ways: Emergency

(unit out of service) - Top priority. Shipping deadline for emergency orders to ship same day is 2:00 p.m. Central Standard Time. Any emergency order received after 2:00 p.m. will be shipped the following day.

Order to be shipped within one (1) week.

7.

TIME CONDOR Corporation has a $25.00 Net Minimum Billing charge per order.

8.

All price quotations will be valid for 90 days.

9.

10.

Parts shown as shipped on the TIME CONDOR Corporation packing list and subsequent invoice . but not received by the dealer/customer MUST be reported within 10' days after the date of shipment. If the parts are still required, a NEW parts order must be submitted. Shortages and discrepancies will be reviewed on an individual basis by the Parts staff and adjustments will be made accordingly.

Invoice discrepancies regarding incorreCt prices or discounts should be reported immediately to the Parts Department. Report the Sales Order number, Purchase Order number, and Invoice number. Your request will be reviewed and adjustments will be made accordingly.

MANUAL 92355-003 JUNE 1997

TIME CONDOR CORPORATION PARTS DEPARTMENT

IPURCHASER

ACCOUNT # C U S T

0 M E R

I N F

0 R M A T I

0

SALES ORDER # NAME

NAME ADDRESS

CITY

STATE

PHONE

( ) N CUST. PURCHASE ORDER NO.

S H I P

ZIP

ADDRESS T

0 CITY

FAX

(

)

t ORDER DATE

I

I

I

STATE

PHONE

FAX

(

(

)

RE QUEST DATE

ZIP

)

SPECIAL MARKS & NUMBERS

SHIPPING INSTRUCTIONS

PART NUMBER

QTY.

DESCRIPTION

NOTES

c~

FOR ORDER STATUS PLEASE CHECK APPROPRIATE BOX BELOW

EMERGENCY STOCK

MANUAL 92355-003 JUNE 1997

•

FIGURE 1: Final Installation (V3287G)

3

MANUAL 923SS..(J()3 JUNE 1997

FIGURE 1: Final Installation (V3287G)

DESCRIPTION

QTY

ITEM

PART NUMBER

Ref. 1 2 3 -4 -5 -6 -7 -8 -9 -10

M-V3287G-0 1 .............. Model V3287G Scissor ............................................................ Ref. 55989 ............................ PlatformAssembly ........................................................................ 1 55081 ............................ AnnstackWeldment ...................................................................... 1 55989 ............................ Chassis Installation, V3287G ........................................................ 1 54741 ............................ Wiring Assembly V3287G Electrical ............................................ 1 54507 ............................ Hydraulic Installation - V3287 ...................................................... 1 55994-V3287G ............. Decal Installation - V3287G-Ol .................................................... 1 54671 ............................ Schematic, V3287G Electrical ...................................................... 1 54806 ............................ Schematic, V3287G Hydraulic ...................................................... 1 53259 ............................ Tape, Non-Skid 6"W Black ................................................. 5.91LF 55179 ............................ Hose Kit - Kawasaki ..................................................................... 1

- Indicates Items Not Shown

MANUAL 92355-003

JUNE 1997

• . FIGURE 1: Final Installation (V4287G)

14

1

3

MANUAL 92355-003 JUNE 1997

FIGURE 1: Final Installation (V4287G)

ITEM

PART NUMBER

DESCRIPTION·

Ref. 1 2 3 -4 -5 6 -7 -8 -9 -10 -11 -12 -13 14

M-V4287G-0 1 .............. Model V4287G Scissor ............................................................. Ref. 55638-4287 ................... Platform Assembly ........................................................................ 1 55117 ............................ Armstack Weldment, V4287G ...................................................... 1 55993 ............................ ChassisInstallation, V4287G ......................................................... 1 54670 ............................ Wiring Assembly Electrical .......................................................... 1 55104 .................. ;......... HydraulicInstallation ..................................................................... 1 020-G9030-00 ............... Assembly - Outrigger .................................................................... 4 53259 ............................ Tape, Non-Skid 6"W Black ................................................. 7.58LF 55994-V428G ................ DecaIInstallation ........................................................................... 1 55096 ............................ Schematic, Hydraulic ..................................................................... 1 54523 ............................ Diagram, Hydraulic ....................................................................... 1 54672 ............................ Schematic, Electrical ..................................................................... 1 55180 ............................ Hose Kit -Kawasaki ...................................................................... 1 55972 ............................ Lower Electrical Control Box ........................................................ 1 55910 ............................ UpperElectricaIControIBox ........................................................ 1

- Indicates Items Not Shown

MANUAL 92355..Q03 JUNE 1997

QIY

•

FIGURE 2: Decal Installation (V3287G)

REF

10

G = PARTIAL VIEW 8

PARTIAL VIEW D MANUAL 92355-003 JUNE 1997

5TOeo17

FIGURE 2: Decal Installation

QTY

ITEM

PART NUMBER

Ref. Ref. 1 *2

22 23

55994-V3287G ............. Decal Installation ...................................................................... Ref. 55994-V4287G ............. Decal Installation ...................................................................... Ref. 55940-023 ..................... Decal, CONDOR 3.50" High ....................................................... 2 55963-2000 ................... Decal, 2000LBS Rated Work Load -V3287 ................... ,............... 1 55963-1500 ................... Decal, 1500LBS Rated WorkLoad - V4287 ................................. 1 21882-001 ..................... Decal, Electrical Hazard Keep Clear ............................................. 2 56006 ............................ Decal, Operator Instructions .......................................................... 1 67938-045 ..................... Decal, 45 PSI Tire Pressure ........................................................... 4 310-00 184-00 .......~ ....... Decal, Tie Down Lift Lug ............................................................. 2 54652-005 ..................... Decal, Battery Service Caution ..................................................... 1 52759 ............................ Decal, Stand Clear- V4287 ........................................................... 4 54652-002 ..................... Decal, Arm Stand Caution ............................................................. 2 54652-003 ..................... Decal, GuardraillChainCaution .................................................... 1 54291 ............................ Decal, Free-Wheel Instruction ....................................................... 1 55894 ............................ Decal, V General Caution ............................................................. 1 55007 ............................ Decal, Emergency Lowering ......................................................... 1 55008 ............................ Decal, Caution Emergency Lowering ........................................... 2 55941-017 ..................... Decal, Condor "Bird" .................................................................... 2 21849 ............................ Decal, Unleaded Gas Only ............................................................ 1 56000-001 ..................... Decal, V3287 ................................................................................. 1 56000-002 ..................... Decal, V 4287 ............................................................................... ,. 1 54984-007 ..................... Decal, Hydraulic Fluid .................................................................. 1 55918-003 ..................... Decal, Emergency Stop ................................................................. 1 54521 ............................ Decal, Lower Control- V3287 ...................................................... 1 54940 ............................ Decal, Lower Control- V4287 ...................................................... 1 55918-001 ..................... Decal, Upper Control Box Top - V3287 ..................................... ~.1 55918-004 ..................... Decal, Upper Control Box Top - V4287 ....................................... 1 55918-002 ..................... Decal, Upper Control Box Front ................................................... 1 54984-006 ..................... Decal, 110 Volt Ext. To Platform .................................................. 1

41

...................................... Nameplate, Scissor Indentification ........................................... Ref.

*3 *4 *5 *6 *7 *8 *9 *10 * 11 *12 * 13 * 14 * 15 *16 17 * 18 *19 *20 *21

DESCRIPTION

*

Essential Decal Kit - Indicates Items Not Shown

PARTIAL VIEW F SCALE: 1/14

VIEW A SCALE: 1/14

PARTIAL VIEW E MANUAL 923SS:OU3 JUNE 1997

FIGURE 3: Chassis Installation

ITEM

PART NUMBER

Ref. -1 -2 -3

55989 ............................ ChassisInstallation, V3287G .................................................... Ref. 55750 ............................ ChassisWeldment, V32/4287 ........................................................ 1 55990 ............................ EngineInstallation, V32/4287 Kawasaki ....................................... 1 51306 ............................ Tank, Fuel, 12 Gallons ................................................................... 1 51307 ............................ Bracket Set, Fuel Tank Mtg .......................................................... 1 54551 ............................ Tie Rod - Steering ......................................................................... 1 020-G900 1-00 ............... Assembly, Rim & Tire, Right ........................................................ 2 476-00025-00 ................ -Tire ............................................................................................... 1 477-00002-00 ................ -Rim ............................................................................................... 1 020-G9001-10 ............... Assembly, Rim & Tire, Left .......................................................... 2 46-00025-00 .................. -Tire ............................................................................................... 1 477-00002-00 ................ -Rim ............................................................................................... 1 67821-002 ............... ;..... Rod End, Sis" Male ......................................................................... 2 BOW34287 ................... Nut, Hex Lock .63 - 18UNF ......................................................... 2 54567 ............................ Weldment, LH Yoke ..................................................................... 1 54568 ............................ Weldment, RH Yoke ..................................................................... 1 55272 ............................ KingPin ......................................................................................... 4 54074 ............................ BushingFlange .............................................................................. 4 55991 ............................ Coverlnstallation ........................................................................... 1 55122 ............................ StepWeldment .............................................................................. 1 54793 ............................ Mnt. Kaw. Lower Elec. Box ....................................................... 2 55162 ............................ Mnt. Lower Elec. Box ................................................................. 2 55224 ............................ FuelLine ........................................................................................ 1 55225 ............................ Fuel Line, Tank............................................................................... 1 BOW30054 ................... Bolt, Hex .38-16UNC x 1.00 GRS ............................................. 16 BOW36752 ................... Washer, Flat .38 x 10D GR8 ..................................................... 16 55358 ............................ Battery Hold Down 12" ................................................................ 1 50554 ............................ J-Bolt, Battery 5/16" x 13 1/4" ........................................................ 2 BOW34324 ................... Nut, Wing 5/16"-18UNC ................................................................ 2 BOW9750-5/16 ............. Fuel Hose 5/16" ID ................................................................... 3LF 51036 ............................ Switch Limit Body Only ................................................................ 2 51039 ............................ ArmAdjustableLimitSwitch ........................................................ 2 51037 ............................ OffsetHead Limit Switch ............................................................. 2 67114-003 ..................... StrainRelief ................................................................................... 1 34552-016 ..................... Terminal Strip ................................................................................ 1 121-96822-00 ................ Battery, 12V 24C 85AN ................................................................ 1

-4

-5 -6

-7

-8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31

DESCRIPTION

- Indicates Items Not Shown

MANUAL 92355-003 ' JUNE 1997

QfY

_~~

Ji TACK WELD 4 PL ITEMS 4 & 5

I

--------.-,-1

34REF 1/8

- { f-1 1/8

\ "'--/'----+----- - - - - ----~-- - - - - - - - - - - - ,

../

-

r-I-l '--________

i~~~rr !, 1 221tL4

I

r- W

I

,: I

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I I

I II

I

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I

,I

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I I

I

I

------------1

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i

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36 7/8 REF

I I 1'1

I

I

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~

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104-1-/8

2 PL

I

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1 1/2

I

B

!

I

~--

2 PL

16 5/16

3/4-1.

--I L---------I~ 1 1/2 REF

32 5/8

2 PL

f'\.

1/8V

6

WELDDET AILS SCALE 1/1

6

55705

1.00

EA

TAB,

5

CLHOOO30-006

2.00

EA

BAR, .375 DIA x 2.88L

4

CLLOO069-001

2.00

EA

TUBE, .625 DIAx.12Wx1.5L

3 2

55706

1.00

EA

COVER, V4287 RH SIDE

65047

1.00

EA

HINGE, SIDECOVER

1

55678

1.00

EA

COVER, V4287 TOP SIDE

PART NUMBER

QTY

UM

DESCRIPTION

ITEM 1---1-_ _-1-_-'--1---1

NOTES:

1/2

lIIS._ns D£5IGIi. D£T.... _ TaLlINOCES AI«) /lI5ClOIlJI(AR(1If:canl:TIIltroillA1lCIINtJE_ _ _IY

2. IF EQUIPM.ENT IS AV. AILABLE, HING.·.,.-...· 'y BE RESISTANCE WELDED, WITHOUL.t:S.

B 10289 ...J-!I.::;~'f(~C,--"~:...=..j '2;'2."'-"" efc:.. FRACtiONS = 1/16 .XlI 1--I-____ ANGl.ES :t ,. .XXlI A 10216 1/15/97 BFC ~~~~N:VIE~ @c:::J (C.N. NO.

10149

..

LTR.

E.R.N. NO.

DATE 12./26/96 OATE

APPR. DRAWN

WACO

TEXAS

...------'_______--1

:I: .03

V4287 RH SIDE

:t .010

W.RAINEY

9/12/96

RAK CHECKED APPR. APPROVED

RAK

A36 DOM1020

~

1---+----+----+---1 ~~'!.c:~~=::=:o~ ~~;;;;;;;;;;;;;;.---'t---t-~ _t_---r-t:-~-~PIIIOR~ ..,;T1!N~-~~rK""'C!U..:.~....

IoR...::CtJII'(J!A=1ltJI= ...... ..:."""'==-1$rinLE .........-+----!-"----!-,,,..-I ¥:i~~E~~~~D: .X iT COVER WLDMNT,

LTR,

f

PRopRIETARY INfORMATION

___

1. COVER TO BE FLAT WITHIN 1/8".

SIDECOVER

9/20/96 SCALE

1: 8

ISHE8.T

ye(1

,

TACK WELD 2 PL ITEMS 4

V

I

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16

-

, i

5/16-2PL

.... :' I ' Ir--':

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-~~

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1 1/8

-I

1/8 - - - - - - - - - - - 0 - 4

REF

.."

4 PL

/

/

J..!.

14 PL

'\, ~

..-

.,

I '-:1---1-- - - - - - - - - - - - - - - - - ----------;-

-t - - - - - - - - -

i-!-J II

1/16 V

-

_IL.......- - - - - - - - 34

&5

21/4 2 PL

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,

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1 1/2 2 PL

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16 5/16

--J L

1 1/2 REF

3/4-1..

32

5/8

---------1

2 PL

1/8V 6

WELD DETAILS SCALE 1/1

-

55705

1.00

EA

TAB.

5 4

CLH00030- 006

2.00

EA

BAR •. 375 OIA x 2.88L

2.00 1.00

EA EA

TUBE .. 625 DIAx.12Wxl.5L

3

CLLOO069-001 55725

COVER. V4287 LH REAR

2 1

65047

1.00

EA

HINGE. SIDECOVER

55678

1.00 QTY

EA

COVER. V4287 TOP SIDE

UM

DESCRIPTION

ITEM PART NUMBER

NOTES:

UNLESS OTHERWISE NOTED:

1---1----1-----1---.4 I---+-_ _-I-_ _---::-I..,.....,~

1. COVER TO BE FLAT WITHIN 1/8".\ 2. IF EQUiPMENT is AVAILABLE, HINGE" AY BE RESISTANCE WELDED. WITHOUT ' .S

Sec:..

C 11265 It-'lo.Jf1 1-::--I----tJ-~2/-:'2=-4/..:"9~74-=8~F~C~ 10289 8 1---+-_ _-1--'--'---1_--1 A 10216 1/15/97 8FC

1/2

LTR.

TOLERANCES: FRACTIONS ± 1/16

-,'

:0

:,,~

LTR.

~[[[~

DECIMALS .X ± .1

ANGLES ± l' SURfACE FINISH 12~ PROJECTION OF VlEWS

.xx .xxx @

A36 DOM1020

DIVISION OF TIME MFG. CO. 8300 IMPERIAL DRIVE WACO. TEXAS 76712

± .03 ± .010 TITLE

CJ

COVER WLDMNT, V4287 LH REAR

ALL DIMENSIONS ARE IN INCHES

D.C.N. NO.

DATE

APPR. DRAWN

D.R.N. NO.

DATE

APPR.

W.RAINEY

9/10/96

8

RAK

9/20/96

SCALE

1---I---+-1-2/-26-/-96-+-R-A-K-+-C-HE-CK-ED-~':':";':"''::'':'::'.:.-...j.-:'''-':''--I 10149

t

SIDECOVER

6

APPROVED

SIZE

DRAWING NO.

1/8

5 56 7 9 ISHEET

1 OF 1

I

--I"

TACK WELD 2 PL ITEMS 4 & 5

v

5/16-2PL

- t-

--

--

--

-

-

-

I

-

-

-

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-

-

l-·-

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-

-

-

-

-

-I

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1 1

I I

2 1/4 2 PL

I I

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I I I

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1 I

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I

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hTl

"I

f--1 1/8

\

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'-1---1- -

34 1/8 - - - - - - - - - - 1 REF

I(

1--1/-8*11"----( 2 PL

I I

B

1

1 1/2 2 PL

I I

I

1----

3/4--

2 PL

16 5/16

------I

-

l~~~---------- 32 5/8

1 1/2 REF

" -t -

-'~Ir.r~ ~

~V 1'\

~

1/8V

6

WELD DETAILS SCALE 1/1 NOTES:

55705

1.00

EA

TAB,

5

CLHOO030-006

2.00

EA

4

CLL00069- 001

2.00

EA

A36 BAR, .375 DIA x 2.88L TUBE, .625 DIAx.12Wxl.5L . .• DOM1020

3 2

55710

1.00

EA

COVER, V4287 LH FRONT

65047

1.00

EA

HINGE, SIDECOVER

1

55678

1.00

EA

COVER, V4287 TOP SIDE

PART NUMBER

QTY

UM

DESCRIPTION

ITEM

UNLESS OTHERWlS!: NOTED:

1. COVER TO BE FLAT WITHIN 1/8".

2. IF EQUIPMENT IS AVAILABLE, HINGE MAY BE RESSISTANCE WELDED. WITHOUT

1---1----4-".----,-1=-::----1

11265 ll-lf).!f7 S~ 2/24/97 BFC 10289 1--t-----1f--:....-..;.-+__~ A 10216 1/15/97 BFC C B

1/2

t

6

TOLERANCES: FRACnONS ± ANGlES ±

0 ~.

G=; 0 Oi'f1D l....::C..)L:::-!L.J~~

DEOMAlS

.x :~~X

1/16 ,.

±.1

l TR.

D.R.N. NO.

DATE

APPR.

APPROVED

RAK

.

DIVISION Of TIME MfG. CO. IMPERIAL DRIVE WACO. TEXAS 76712

8300

; :g~OI-:T=ITL"='E------------------1

SURfACE fiNISH '''"I PROJECTION Of VIEWS @Cl ALL DIMENSIONS ARE IN INCHES

COVER WLDMN T, V4287 LH FRONT

lTR. D.C.N._ NO. l--!-_ -+-_DA_TE_-+-_AP_PR_.J-D_RA_WN _ _....:.W~.R....:.A:...'N=E..:..Y-!-_9:.../1....:.0/_96~ SSlZE 12/26/96 RAK CHECKED 10149

S :;.

SIDECOVER

9/20/96

SCALE

I

DRAWING NO.

1/8

5 5.6 8 0 1SHEET

1 OF 1

FIGURE 3: Chassis Installation

ITEM Ref. -1 -2 -3 . -4 -5 -6

-7

-8 -9 -10 -II -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31

PART NUMBER

DESCRIPTION

QIY

55993 ............................ ChassisInstallation, V4287G .................................................... Ref. 55750 ............................ ChassisWeldment, V4287 ............................................................. 1 55990 ............................ Engine Installation, Kubota ............................................................ 1 51306 ............................ Tank, Fuel, 12 Gallons ................................................................... 1 51307 ............................ Bracket Set, Fuel Tank Mtg.......................................................... 1 54551 ............................ Tie Rod - Steering ......................................................................... 1 020-G9001-00 ............... Assembly, Rim & Tire, Right ........................................................ 2 476-00025-00 ................ -Tire ............................................................................................... 1 477-00002-00 ................ -Rim ............................................................................................... 1 . 020-G900 1-10 ............... Assembly, Rim & Tire, Left .......................................................... 2 476-00025-00 ................ -Tire ............................................................................................... 1 477-00002-00 ................ -Rim ................................................•.............................................. 1 67821-002 ..................... Rod End, SIs" Male ......................................................................... 2 BOW34287 ................... Nut, Hex Lock .63 - 18UNF ......................................................... 2 54567 ............................ Weldment, LH Yoke ..................................................................... 1 54568 ............................ Weldment, RH Yoke ..................................................................... 1 55272 ............................ KingPin ............................................................. ,........................... 4 54074 ............................ BushingFlange .............................................................................. 4 55197 ............................ CoverInstallation ........................................................................... 1 55123 ............................ Step Weldment .............................................................................. 1 54793 ............................ Mnt. Kaw. Lower Elec. Box ........................................................ 2 55162 ............................ Mnt. Lower Elec. Box ................................................................... 2 ~224 ............................ FueILine ........................................................................................ 1 5~225 ............................ FueILine, Tank .............................................................................. 1 Bbw30054 ................... Bolt, Hex 38-18UNC x 1.00 GRS ............... ~ ............................ 16 BOW36752 ................... Washer, Flat .38 x 10 D ............................................................. 16 55358 ............................ Battery Hold-Down 12" ................................................................. 1 50554 ............................ Battery I-Bolt ................................................................................ 2 BOW34324 ................... Nut, Wing 5/16"-18UNC ................................................................ 2 BOW9750-5/16 ............. Fuel Hose ................................................................................. 3LF 51039 ............................ Arm Adjustable Limit Switch ........................................................ 2 51036 ............................ Switch Limt Body Only ................................................................. 2 51037 ............................ Offset Head Limit Switch ............................................................. 2 67114-003 ..................... StrainRelief ................................................................................... 2 34552-016 ..................... Terminal Strip ................................................................................ 1 121-96822-00 ................ Battery 12V 24C 85AN ............................................................... 1

- Indicates Items Not Shown

MANUAL 92355-003 JUNE 1997

•

FIGURE 4: Outrigger Installation

8

4 7

9

II·

6

~

3

o

o 5

2

MANUAL 92355-003 JUNE 1997

FIGURE 4: Outrigger Installation (V4287G Only)

ITEM

PART NUMBER

DESCRIPTION

Ref. 1 2 3 4 5 6 7 8 9 10

020-G9030-00 .............. Assembly, Outrigger ................................................................ Ref. 010-09035-00 .............. Outrigger Weldment ...................................................................... 1 010-09135-00 .............. Foot Weldment, V4287 Outrigger ................................................. 1 010-09140-00 .............. Weldment, Inner Tube ................................................................... 1 245-00008-00 ............... Pin, 3/4 " x 4- 1/ 4 " Hitch ..................................................... ,.............. 1 350-00019-00 ............... Pin, Pivot ....................................................................................... 1 164-00014-00 ............... Chain #4 Straight Link ........................................................... 18LF 621-09113-00 .............. Pin - Cylinder ................................................................................ 1 54490 ............................ Cover Weldment, Outrigger .......................................................... 1 162-96449-00 ............... CylinderOutrigger ........................................................................ 1 020-09050-00 .............. Assembly, Limit Switch Outrigger ................................................ 1 392-00011-00 ............... -Switch, Limit ................................................................................ 1 67114-003 ..................... -StrainReliefl/2"NPT .37/.5 .......................................................... 1 52773 ............................ -Lever, Actuating Arm-5" ............................................................. 1

-Indicates Items Not Shown

MANUAL 92355-003

JUNE 1997

QTY

FIGURE 5: Cover Installation (V3287GN4287G)

DESCRIPTION

QTY

ITEM

PART NUMBER

Ref. -1 -2 -3 -4

55991 ............................ CoverInstallation ..................................................................... Ref. 55679 ............................ Cover, Weldment LH Rear ............................................................ 1 55680 ........... ~ ................ Cover, WeldmentLHFront ........................................................... 1 55677 ............................ Cover, WeldmentRHSide ............................................................ 2 55788 ............................ Cover, Inside Angle........................................................................ 2

- Indicates Items Not Shown

MANUAL 92355-003

JUNE 1997

•

FIGURE 6·. Steenng . I nstallation 2 6

3 4

5 8

23

1 18 15

I i i

7 ,

I

25 Q-16

....

l

~27

>~

8

Cia

T

23 9

~16 ---~~-

24

15

25

26--),,"-

®

16 15

25

25 MANUAL 92355-003 JUNE 1997

FIGURE 6: Steering Installation •

ITEM Ref. 1

2 3 4

5 6

7 8 ·9 10 11 12 13 -14 15 16 17 18 -19 -20 -21 -22 23 24 25 26 27

PART NUMBER

DESCRIPTION

QTY

...................................... Steering Installation .................................................................. Ref. 020-G9042-00 .............. Assembly, MotorlHub #3 .............................................................. 1 289-00006-00 ............... -Hub-Drive .................................................................................. 1 321-00010-00 ............... -Motor, Hydraulic Wheel (Ref54751) ....................................... 1 BOW36111 ................... -Bolt,Hex .50"-13UNCx2.75" ................................................ 4 BOW36729 ................... -Washer, Split Lock .50" ............................................................ 4 396-00003-00 ............... -Stud Wheel.50"-20 x 1.75" ....................................................... 5 54551-001 ..................... Tie Rod, Steer ................................................................................ 1 BOW32278 ................... Nut, Jam .75"-10 ........................................................................... 2 67821-002 ..................... Rod End, .625" Male ..................................................................... 2 ...................................... Assembly, SteerClyinder .............................................................. 1 54548 ............................ --Cylinder, Steer 2 x 6 ................................ ,..,............................... 1 253-96590-00 ............... -Fitting, Adapter ......................................................................... 2 54548-100 ..................... -Seal Kit ....................................................................... ;.......•...... 1 67821-003 ..................... -RodEnd, .?5" F~male .......... r~ ..(j:... 7 .................................... 1 010-G5062-00 .............. Weldment, Kmg Pm ................ :~..................~............................ 4 124-00033-00 ............... Bushing, 1.25" x 1.00" x 1.25"-.125"FL ............. J.1:'e?.~........ .4 ...................................... NotUsed ......................................................................................... .

020-G9041-00 .............. Assembly, BrakelHub ................................................................... 1 126-10007-00 ............... -Brake, Eskridge ......................................................................... 1 289-00006-00 ............... -Hub-Drive ...................................... :........................................... 1 396-00003-00 ............... -Stud, Wheel.50"-20 x 1.75" ...................................................... 5 529-G5060-00 .............. -Plate, Brake Cover ...................................................... ;.............. 1 . BOW30160-350 ........... Bolt, He~ .75"-10UNC x 3.50" ..................................................... 3 BOW34278 ................... Nut, Stop Elastic. 75"-10 ............................................................... 3 BOW36834 ................... Bolt, Socket Flat Head .38"-16UNC x 1.00" ................................. 8 54568 ............................ Weldment, Right Hand Yoke ....................................................... 1 54567 ............................ Weldment, Left Hand Yoke ......................................................... 1

- Indicates Items Not Shown

"'J

MANUAL 92355-003 JUNE 1997

."FIGURE 7: Steer Cylinder Assembly

D LO

<0

ci ....

I

f-

t/ig! ;t,~gj 10-

~~N (f) ... ~

00

wvi ::Jm

0-1

IY.

Off-LL If)

r-...

1

a

to

MANUAL 92355-003 JUNE 1997

FIGURE 7: Steer Cylinder Assembly •

PARTNUMBER

Ref.

54548 ............................ Steer Cylinder Assembly .......................................................... Ref. 54548-100 ..................... Seal Kit .......................................................................................... 1 ...................................... O-Ring ............................... ;........................................................... 1 ...................................... Crown Seal .................................................................................... 1 ...................................... Back-Up ........................................................................................ 2 ...................................... O-Ring ........................................................................................... 1 ...................................... Back-Up ........................................................................................ 1 ...................................... U-Cup (Dual Lip) .......................................................................... 1 ...................................... Wiper ............................................................................................. 1 ...................................... Lock-Nut ....................................................................................... 1

1

2 3 4 5 6

7 8

DESCRIPTION

QTY

ITEM

- Indicates Items Not Shown

MANUAL92J5S~

JUNE 1997

•

FIGURE 8: Hydraulic Installation

7

3

10

1

11

MANUAL 92355-003 JUNE 1997

I,_~.'

FIGURE 8: Hydraulic Installation •

ITEM

PART NUMBER

Ref. 1

54507 ............................ Hydrauliclnstallation ............... :! ........................... ;.................. Ref. 020-09041-00 .............. Assembly - BrakelHub #3 ............................................................. 2 126-10007-00 ............... -Brake, Eskridge ............................................................................ 1 396-00003-00 ............... -Stud Wheel ................................................................................... 5 529-G5060-00 .............. -Plate, Brake Cover ....................~ .................................................. 1 289-00006-00 ............... -Hub, .......................................•.,..................................................... 1 020-09042-00 .............. Assembly - MotorlHub #3 ............................................................. 2 289-00006-00 ............... -Hub ..... ,......................................................................................... 1 321-00003-00 ............... -Motor, Hyd. Wheel (Ref. 54751) ................................................. 1 \, 396-00003-00 ............... -Stud Wheel ................................................................................... 5 020-G9049-00 .............. Assembly- Hydraulic Tank .......................................................... 1 54506 ............................ Cylinder Assembly, V3287 Lift ................................•................... 2 55092 ............................ Cylinder Assembly, V4287 Lift .................................................... 2 54548 ............................ Cylinder, Steer ............................... ".1:. ••••••••7................................ 1 250-00012-00 ............... Filter, High Pressure ...E'e.llfd..!tf..r...'?#.:.~ 1 51921 ............................ Valve, Solenoid ............................................................................. 2 315-00025-00 ............... Valve, Lift Control ......................................•................................. 1

2

3 -4 -4A -5 6 7 8 9 10 11 12 13

-14 15 16 17 18 19 -20 -21

22 -23

DESCRIPTION

QTY

...................................

[Not Used] ............................................................................................................................. .

51616 ............................ -Valve ReliefCart 1500-3000 ...................................................... 2 450-00061-00 ............... -Valve, Flow Control (Ref. 66418) .............................................. 3 54574 ............................ Tube Assembly, Lift on ManlBlkhd .............................................. 1 020-G9003-00 .............. Assembly - Dump Valve ............................................................... 1 450-00054-00 ............... -Valve-Dump ................................................................................. 1 450-00056-00 ............... -Valve-BodyDump ....................................................................... 1 54579 ............................ Tube Assembly, HP FilterlP Prt Man............................................ 1 54580 ............................ Tube Assembly, T to Return Filter ................................................ 1 54577 ............................ Tube Assembly, S 1 Man/Strg. Blkhd ............................................ 1 54578 ............................ Tube Assembly, S2 Man/Strg. Blkhd ..~ ......................................... 1 54575 ............................ Tube Assembly, LT Man/Tp Tee Blkhd ....................................... 1 54576 ............................ Tube Assembly, L2 ManlBm Tee Blkhd ...................................... 1 67821-003 ..................... Rod End, 3/4 " Female ..................................................................... 1 BOW32288 ................... NutJam .75-16UNF .................................•............'........................ 1 50068 ............................ Check Valve ................................................ ~ ................................. 1 54505 ............................ Valve, 2Way NC 12V DC Man/Over ............................................ 2

- Indicates Items Not Shown

MANUAL 923SS'()()3 JUNE 1997

•

FIGURE 9: BrakelHub Assembly

3

4

MANUAL 923SS-003

JUNE 1997

FIGURE 9: BrakelHub Assembly •

QTY

ITEM

PART NUMBER

DESCRIPTION

Ref. 1 -2 3 4

020-09041-00 .............. BrakelHub Assembly #3 .......................................................... Ref. 126-10007-00 ............... Brake, Eskridge ............................................................................. 1 396-00003-00 ............... Stud Wheel 1/2" - 20 x 1 3/4" ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5 529-05060-00 .............. Plate, Brake Cover ......................................................................... 1 289-00006-00 ............... Hub, 1.5 Taper Wheel ................................................................... 1

- Indicates Items Not Shown

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t./ wD

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t]WD

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MANUAL 92355-003 JUNE 1997

e.

FIGURE 10: Brake Assembly

9

5

22

MANUAL 92355-003

JUNE 1997

FIGURE 10: Brake Assembly

PARTNUMBER

Ref. 1 '2 3 4 5

126-10007-00 ............... Assembly, Brake ...................................................................... Ref. ...................................... Nut, Slotted Jam ............................................................................ 1 ...................................... Screw, Socket Head Cap ............................................................... 4 ......•............................... Plug, Hollow Hex .......................................................................... 1 ...................................... Case, Brake ................................................................................... 1 ...................................... Bearing, Output ............................................................................. 1

6 7

...................................... Key ...............: ................................................................................ 1 ...................................... Shaft .............................................................................................. 1 ...................................... Spacer ............................................................................................ 1 ...................................... Plate, Serarate ................................................................................ 9 ...................................... Plate, Bronze Friction .................................................................... 8 ...................................... Piston .............................................................................................. 1 ...................................... Spring, Blue ................................................................................. 12 ...................................... Cover, Brake ................................................................................. 1 ...................................... Bearing, Input ................................................................................ 1 ...................................... Ring, Snap ..................................................................................... 1 ...................................... Ring, Snap ..................................................................................... 1 ...................................... Kit, Seal (includes items 18-23) .................................................... 1 ...................................... Ring, Piston Backup ...................................................................... 1 ....................................... O-Ring, Piston ............................................................................... 1 ...................................... O-RingPiston ................................................................................ 1 ...................................... Ring, Piston Backup ...................................................................... 1 ...................................... O-Ring, Case Seal ........................................................................ ~ 1 ...................................... Gasket, Mounting .......................................................................... 1

8 9 10 11 12 13 14 15 16 -17 -18 -19 -20 -21 -22 -23

DESCRIPTION

QTY

ITEM

- Indicates Items Nqt Shown

MANUAL 92355-003 JUNE 1997

<.

FIGURE 11: Lift Cylinder Assembly V3287G

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MANUAL 92355-003 JUNE 1997

FIGURE 11: Lift Cylinder Assembly V3287G •

PART NUMBER

Ref.

54506 ............................ Lift Cylinder Assembly V3287G ............................................. Ref. SBW9056 ..................... Seal Kit .......................................................................................... 1 ...................................... Wear Ring ..........,........................................................................... 2 .......................•.............. O-Ring ........................................................................................... 1 ........•............................. Back-Up ........................................................................................ 1 ...................................... O-Ring ........................................................................................... 1 ...................................... WearRing ..................................................................................... 2 ...................................... U-Cup, Loaded .............................................................................. 1 ...................................... Wiper, AN" ..............................................................................•...... 1 ...................................... Wear Ring ..................................................................................... 2 ...................................... O-Ring ......................................................................... ,................. 1 ...................................... Back-Up ........................................................................................ 1 ...................................... O-Ring ......................................... ~ ................................................. 1 ...................................... WearRing ...................................................•................................. 2 ...................................... U-Cup, Dual Lip ............................................................................ 1 ...................................... Wiper, AN" ...............................................................;...................... 1 ...................................... Bushing ........•................................................................................ 4 154-00007-00 ............... Clamp, 3 lIs" x 5 Hose ................................................................... 1 162-96448-00 ............... Cylinder, V3287 Arm Lift ............................................................. 1 253-96609-00 ............... Fitting, Adapter ............................................................................. 1 54505 ............................. SVCIO-22 Poppet, 2-Way, NC ..................................................... 1 621-G9031-00 .............. Pin-Lift Cylinder 4 5/16" x lIs" .............................. :,....................... .4 55093 ............................ Pin, Lift Cylinder ........................................................................... 4 81368-006 ..................... Bearing, 1..50ID x 1.25L x I/s"W ................................................... 4

1 2

3 4

5 6 7 8 9 10 11 12

13 14 15 -16 -17 -18 -19 -20 -21

-22

DESCRIPTION

QTY

ITEM

- Indicates Items Not Shown

'l, MANUAL 92355..003 JUNE 1997

FIGURE 11: Lift Cylinder AssemblyV4287G

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MANUAL 92355-003 JUNE 1997

FIGURE 11: Lift Cylinder Assembly V4287G . "

DESCRIPTION

QTY

ITEM

PARTNUMBER

Ref. Ref. 1 2 3 4 5 6 7 8 -9 -10 -11 -12 -13 -14

55092 ............................ Lift Cylinder Assembly V4287G ............................................. Ref. 55085 ............................ Cylinder ......................................................................................... 1 55085-101 ..................... Head, Gland, 2nd Stage ................................................................. 1 55085-102 ..................... Weld Assembly Second Stage ....................................................... 1 55085-103 ..................... Piston, 2nd Stage ............................................................................ 1 55085-104 ...........•......... 1st Stage ........................................................................................ 1 55085-105 ..................... Head, Gland, 1st Stage .................................................................. 1 55085-106 ..................... Barrel Weld Assembly 1st Stage ................................................... 1 55085-107 ..................... O-Ring ......................................................... ~ ................................. l 55085-100 ..................... Seal Kit (2Stage) ........................................................................... 1 154-00007-00 ............... Clamp, 3 lIs" x 5 Hose ................................................................... 1 253-96609-00 ............... Fitting, Adapter ........................................................................•.... 1 54505 ............................ SVCI0-22 Poppet, 2-Way, NC ..................................................... 1 81368-006 ..................... Bearing, 1.501D x 1.25L x 1/s"W ........................................... ,....... 4 621-G9031-00 .............. Pin Lift Cylinder 4 5/1/ x lIs" ...•.••...........•.....•...••...•.............•....••••.4 55093 ............................ Pin, Cylinder .................................................................................. 4

- Indicates Items Not Shown

\

MANUAL 92355-003 JUNE 1997

.:'FIGURE. 12: HoseKit~ V3287G '.

;.,'

LEFT MOTOR

BULKHEAD REAR BRAKES

PLAiFORM LIFT CYLS

(Q)O

@

MAIN VALVE MANIFOLD

FREE WHEEL VALVE BRAKE

LEGEND HYDRAULIC HOSE ASSEMBLIES HARDLINES OR FITTINGS

MANUAL 923SS-003 JUNE 1997

~~. , .. ~-.- ...-".,

.-.--'~~~.~.~~~----,

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FIGURE 12: Hose Kit - V3287G •

ITEM

PART NUMBER

DESCRIPTION

Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

55179 ............................ Hose Kit - V3287G .................................................................. Ref. 66709-033.00 ................ HoseAssembly #12 66708 137 ST-ST ...................................... 1 66697-107-50 ............... HoseAssembly #0866675 137 ST-ST ............................... ~ ...... 1 66698-065;00 ................ HoseAssembly #06 66645 137 ST-ST ...................................... 1 66696-049.00 ................ HoseAssembly #04 66646 137 ST-ST ...................................... 1 66696-080.00 ................ Hose Assembly #04 66646 137 ST-ST .................................:.... 1 66696-040.00 ................ Hose Assembly #04 66646 137 ST-ST ...................................... 1 66698-116.00 ................ HoseAssembly #06 66645 137 ST-ST ...................................... 1 66698-109.00 ................ HoseAssembly #06 66645 J37 ST-ST...................................... 1 66698-176.00 ................ Hose Assembly #06 66645 137 ST-ST ...................................... 1 66698-179.00 ................ HoseAssem9Iy #06 66645 137 ST-ST ...................................... 1 66698-039.00 ................ Hose Assembly #06 66645 137 ST-ST ................................ ,; .... 1 66766-039.00 ................ HoseAssembly #08 66675 137 ST-45 ...................................... 1 66766-039.00 ................ HoseAssembly #08 66675137 ST-45 ...................................... 1 66766-039.00 ................ HoseAssembly #0866675137 ST-4S ...................................... 1 66766-039.00 ................ Hose Assembly #0866675137 ST-45 ...................................... 1 66697-081.00 ................ Hose Assembly #08 66675 137 ST-ST ...................................... 1 66697-080.00 ................ Hose Assembly #08 66675 137 ST-ST ....................~ ................. 1 66697-115.00 ................ HoseAssembly.#08 66675 137 ST-ST ................ :~.: ................... 1 66697-115.00 ................ HoseAssembly #0866675 137 ST-ST ...................................... 1

- Indicates Items Not Shown

MANUAL 92355-003 JUNE 1997

QTY.

. : , , : fIGURE 12: Hose Kit -'''4287G ' ...... ".

"

OUTRIGGER

r' RIGHT '.

:"

RIGHT MOTOR

LEFT MOTOR

LEFT

BULKHEAD REAR BRAKES

PLATFORM LlFTCYLS';

(00

@

MAIN VALVE MANIFOLD

FREE WHEEL VALVE, ' BRAKE

-,,'

LEGEND

--

HYDRAULIC HOSE ASSEMBLIES

--

HARDLINES OR FITTINGS

MANUAL 923SS.()()3 JUNE 1997

FIGURE 12: Hose Kit- V4287G •

ITEM

PARTNUMBER

DESCRIPTION

Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 .

24 25 26 27 28 29

55180 ............................ Hose Kit - V4287G .................................................................. Ref. 66709-033.00 ................ Hose Assembly #12 66708 137 ST-ST ...................................... 1 66697-107-50 ............... Hose Assembly #08 66675 137 ST-ST ...................................... 1 66698-064.50 ................ Hose Assembly #06 66645 13 7 ST-ST ...................................... 1 66696-048.50 ................ Hose Assembly #04 66646 J37 ST:·ST ...................................... 1 66696-079.50 ................ Hose Assembly #04 66646 13 7 ST-ST ...................................... 1 66696-039.50 ................ HoseAssembly #04 66646 137 ST-ST ...................................... 1 66698-115.50 ................ HoseAssembly #06 66645 137 ST-ST ...................................... 1 66698-108.50 ..........•..... Hose Assembly #06 66645 137 ST-ST ...................................... 1 66698-175.50 ................ Hose Assembly #06 66645 137 ST-ST ...................................... 1 66698-178.50 ....•........... HoseAssembly #06 66645 137 ST,;ST ...................................... 1 66698-038.50 ................ Hose Assembly #06 66645 137 ST-ST ....................................... 1 66766-039.00 ................ Hose Assembly #08 66675 137 ST-45 ..;;; .••.............................. 1 66766-039.00 ................ Hose Assembly #08 66675 J37 ST-45 ..................•................... 1 66766-039.00 ................ Hose Assembly #08 66675 137 ST-45 ...................................... 1 66766-039.00 ................ Hose Assembly #0866675 137 ST~45 ...................................... 1 66698-035.00 ................ HoseAssembly #06 66645 137 ST-ST ...................................... 1 66698-03S.00 ................ Hose Assembly #06 66645 J37 ST-ST ...................................... 1 66698-091.00 ................ Hose Assembly #06 66645 13 7 ST-ST ...................................... 1 66698-091.00 ................ Hose Assembly #06 66645 137 ST-ST ...................................... 1 66698-091.00 ................ Hose Assembly #06 66645 13 7 ST-ST ...................................... 1 66698-091.00 ................ Hose Assembly #06 66645 137 ST-ST. ..................................... l 66.698-077.50 ................ Hose Assembly #06 66645 13 7 ST-ST ...................................... 1 66698-077.50 ................ Hose Assembly #06 66645 13 7 ST-ST ...................................... 1 66698-077.50 ................ HoseAssembly #06 66645 137 ST-ST., .................................... 1 66698-077.50 ................ Hose Assembly #06 66645 J37 ST-ST ...................................... 1 66765-038.50 ................ Hose Assembly #06 66645 J37 ST-45 ....................................... 1 66765-038.50 ................ Hose Assembly #06 66645 137 ST-45 .•................• ;.~ ................. 1 66765-038.50 ................ HoseAssembly #06 66645 J37 ST-45 ...................................... 1 66765-038.50 ................ Hose Assembly #06 66645

- Indicates Items Not Shown

MANUAL 923SS-003 JUNE 1997

QTY

•

FIGURE 13: Hydraulic Tank Assembly

5

7

~ ~

2

3

5

----6

MANUAL 92355-003

JUNE 1997

FIGURE 13: Hydraulic Tank Assembly _ _

ITEM

PART NUMBER

Ref. 1 2 3 4 5 6 7

020-G9049-00 ............... Assembly, Hydraulic Tank ....................................................... Ref. 010-G9012-00 ............... Weldment,HydraulicTank ............................................................ 1 33430 ............................ Filter(110-IElement) ..................................................................... 1 254-00009-00 ................ Nipple-Pipe.75"xClose ................................................................ 2 254-00009-20 ................ Nipple-Pipe .75" x 8 Black ............................................................ 1 254-00038-00 ................ Fitting, Elbow Street 900 .75" ........................................................ 2 254-00042-00 ................ Plug, Steel Black .75" IPS ............................................................. 2 254-00051-00 ................ Gauge-Oil Level P:FSA !.50" ........................................................ 1 260-00004-00 ................ Valve, shut Off .50" Ball ............................................................... 1 450-00052-00 ................ Cover, Hydraulic Tank .................................................................. 1 529-G4076-00 ............... Gasket, Hydraulic Fuel Tank ......................................................... 1 50316 ............................ BreatherFiller ................................................................................ 1 259-00001-00 ................ Gasket Hydraulic & Fuel Tank ...................................................... 1

8

9 10 11 12

DESCRIPTION

- Indicates Items Not Shown

MANUAL 923SS-003 JUNE 1997

QIY

FIGURE 14: Engine Assemhly V3287GN4287G •

PARTNUMBER

Ref. -1 -2 -3 -4 -5 -6 -7 -8 -9 -10

55990 ............................ EngineInstallation, V32/4287 Kubota .................................... Ref. 38739 ............................ Engine - Kubota WG750 ............................................................... 1 38739-200 ..................... Parts Kit - Kubota WG750 Loose ................................................. 1 38290 ............................ Solenoid Mod. - Kaw.Choke ........................................................ 1 38722 ............................ Link - Choke Solenoid .................................................................... 1 38726 ............................ Plate - Choke Solenoid Mount ....................................................... 1 38735 ............................ Plate - Fuelffhrottle Mount ........................................................... 1 38736-001 ..................... Mount - LH Engine Bracket .......................................................... 1 38737 ............................ Spacer - Engine Bracket ............................................................... 1 38776 ............. :.............. Bell Housing - Pump ...................................................................... 1 40808 ............................ Solenoid - 12V D.C ....................................................................... 1 67944 ............................ Mount - Engine ............................................................................. 4 38777-002 ..................... Coupling ......................... ;............................................................... 1 54604-007 ..................... Pump, .61 CIPR JAB900 Gear ..................................................... 1 67157-003 ..................... Switch 4 PSI No. R#67809 ........................................................... 1 BOW311224 ................. Screw #6-32 x 12LG Rnd Head .................................................... 4 BOW91761 ................... Washer, Flat #6 ........ ~ ................................................................... 2 NNVOI008 ................... EndRod ......................................................................................... 1 38736-002 .................... , Mount -.RH Engine Bracket ......................................................... 1

-11 -12

-13 -14 -15 -16

-17 -18

DESCRIPTION

QTY

ITEM

- Indicates Items Not Shown

3~\\\

MANUAL 92355-003 JUNE 1997

, • • FIGURE 15::I..oWer Control AsselnblylWlling V3214287G ..

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DUAL FU;L OPTION

-:..... ....,,:,. .;~'"

NOTES: .'.

1. WITHOUT, DUAL FUEl OPTION, CIRCUITS ,., ,,' 50 &' 56 ARE NOT USED. '2."' CIRCUITS 5, 5A, 88 TO BE 12GA. ALL OTHERS 16GA• .'

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FIGURE 15: Lower Electrical Control Box Assembly V32f4287G •

DESCRIPTION

Q1Y

ITEM

PART NUMBER

Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 - 21 - 22 ..... 23 824 .. 25 ...26 .. 27 ...28 29 30

55951 ............................ Lower Electrical Control Box Assembly .................................. Ref. 55957 ............................ Box, Machine Kubota W0750 .................................................... 1 21342 ............................ Solenoid Starter 12V DC .............................................................. 1 BOW34380 ................... Screw, Round Head Slotted .25-20UNC xl ...............•................ 2 BOW31201 ................... Nut, Hex .25.:20UNC 0R5 ..................................... ~ .................... 2 67280 ............................ Relay - Anit-Restart ..................................•................................... 4 BOW31134 ................... Scre~, Round,Head #10-24UNC x .375 ..................................... 4 BOW31233 ................... Nut, Hex Keps #10-32 ....................•............................................ 4 34552-016 ..................... Terminal Strip ................................................................................. 1 .67947-015 ..................... Circuit BreakerAuto Reset 15 Amps ........................................... 1 BOW31124 ................... Screw, Round Head #6-32 x.5 LO .............................................. 4 BOW31231 ................... Nut, Hex Keps #6-32 ................................................................... 4 34542 ............................ Jumper ........................................................................................... 3 67114-009 ..................... Strain Relief 3f4"NPT .62/.75 ....................................................... 2 67123-002 ..................... Seal, Connector, Electrical 3/4 " ...................................................... 2 67124-002 ..................... Locknut, Conduit 3/4 ''NPT ............................................................ 2 67114-003 ..................... Strain Relief 1/2"NPT .37/.5 ......................................................... 1 67123-001 ..................... Seal, Connector Electrical 1/2 " ..................................................... 1 67124-001 ..................... Locknut, Conduit 1/2''NPT ............................................................ 1 58292 ............................ Wire, 160a. White .................................................................... 1LF 58251 ............................ Wire, 120a. White .................................................................... lLF BOW23028 ................... Terminal 8 Stud .161140a. Spade ................................................ 47 67961-006 ..................... Terminal 8 Stud 12/100a. Spade ................................................. .4 BOW23087 ... ;............... Coupler-R#67963 16-14 Female .......................... ;..................... 1 BOW23087-2 ................ Coupler-R#67963 12-10 Female ................................................ 4 BOW23064 ................... TerminaIRing R#67960 12-10.31 Stud ...................................... 2 67960-006 ..................... Terminal Ring 16-14 #10 Stud ..................................................... 2 BOW23025 ................... Terminal Ring #67960 16-14 .31 Stud ........................................ 1 67949 ............................ Cable,Bulk: 12/21-18/33 ......................................................... 5LF 80024 ............................ Relay 2PDT-I2V R#67588 ...................... ;.................................. 1 80049 ............................ Socket 8-Pin Octal ............................................................;.. :.......... 1

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MANUAL 92355-003 JUNE 1997

•

FIGURE 16: Arm Stack Assembly V3287G

16 17

8

FAR SIDE

2 PL

7

14 15

8 PL

6

2 PL

8

8

2 PL

2 PL

5

2 PL

4 10

2 PL

2

20, 32

8 PL

2 PL

8

17 16

2 PL

MANUAL 923SS-003 JUNE 1997

FAR SIDE

FIGURE 16: Arm Stack Assembly V3287G

ITEM

PART NUMBER

DESCRIPTION.

Ref. 1 2 3 4 5 6 7 S 9 10 11 12 13 14 15 16 17 IS 19 20.

550S1 ............................ Ann Stack Assy ........................................................................ Ref. 5514S ............................ AnnstandWeldment ...................................................................... 1 550S1-002 ..................... Ann Weldment- Lower Outer Ann ............................................... 2 550S1-003 ...................... Ann Weldment - Lower Inner Ann ............................................... 1 550S1-004 ................ ;.... Ann Weldment - Middle Inner Arm .............................................. 1 550S1-005 ..................... Ann Weldment - Middle Outer Arm ............................................. 2 550S1-006 ..................... Ann Weldment- Upper Outer Ann ................................ ~ ............. 2 550S1-007 ..................... Ann Weldment - Upper Inner Arm ............................................... 1 50142 ............................ Bushing (R#66513) .................................................................... 12 50141 ............................ Bushing ....................................................................................... 12 531-G9125-00 .............. PivotBracketArm Stand ............................................................... 2 12S-00121-00 ............... Bolt,Modified .......................................................................... :.. 16 331-00099-00 ............... Nut Stover I-S ............................................................................. 16 BOW31202 ................... NutHex .31-1SUN"C ............... ;................................................... S BOW3001t ................... Bolt,Hex.25 -20UN"C .................................................................. S BOW367S0 ................... Nut Hex Lock .25 -20UN"C x 2.75 ............................................... S 632-G9004-00 .............. RollerVee 5" Machine .................................................................. 2 632-G9003-00 .............. Roller Flat 5" Machine ................................................................... 2 BOW367S0 ................... Nut Hex Lock .25 - 20UN"C .......................................................... 8 BOW31432 ................... Washer, Flat .3 liD x .6S0D ........................................................ 30 BOW30031 ................... Bolt,Hex .31-1SUNCx 1.50 ...................................................... 8

- Indicates Items Not Shown

MANUAL 92355-003 JUNE 1997

QTY

e'

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FIGURE 16: ArmStackAssemblyV4287G

19 FAR

9

NEAR SIDE

10

FAR SIDE

SIDE

8 12

2 PL

8 PL

11

12

2 PL

2 PL

4 25

11

2 PL

2 PL

12

27, 28

2 PL

21, 22

16 PL

8 PL

18

12

2 PL

11 2 PL

MANUAL 92355.003 JUNE 1997

19FAR

SIDE

FIGURE 16: Ann Stack Assembly V4287G . '

DESCRIPTION

QTY

ITEM

PARTNUMBER

Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

55117 ............................ Arm Stack Assembly .................................................. :............. Ref. 55148 ............................ Armstand Weldment ..................... ~ ................................................ 1 55117-002 ..................... Arm Weldment- Lower Outer Arm .............................................. 2 55117-003 ..................... Arm Weldment - Lower Inner Arm ............................................... 1 55117-004 ..................... Arm Weldment - Lower Middle Inner Arm .................................. 1 55117-005 ..................... Arm Weldment - Lower Middle Outer Arm .................................. 2 55117-006 ..................... Arm Weldment- Upper Middle Inner Arm ................................... 1 55117-007 ..................... Arm Weldment- UpperMiddleOute.r Arm .................................. 2 55117-008 ..................... Arm Weldment - Upper Inner Arm ............................................... 1 55117-009 ..................... Arm Weldment - Upper Outer Arm .............................................. 2 50142 ............................ Bushing (R#66513) .................................................................... 16 50141 ............................ Bushing .......... ~ ............................................................................ 18 531-09125-00 .............. Pivot Bracket Arm Stand ................................................... ;........... 2 128-00121-00 ............... Bolt, Modified ............................................................................. 16 331-00099-00 ............... Nut Stover 1-8 ............................................................................. 16 BOW31202 ................... NutHex .31- 18UNC ........................'"' ....................................... ~ .. 8 BOW30011 ................... Bolt, He2{. .25 - 20UNC x 2.75 ....................................................... 8 BOW36780 ................... Nut Hex Lock .25 - 20UNC .......................................................... 8 632-09004-00 .............. RoUer Vee 5" Machine ........................................... ;";-..................... 2 632-09003-00 .............. Roller Flat 5" Machine .................................................................. 2 BOW31432 ................... Washer, Flat .311D x .680D .......................................................... 8 BOW36780 ................... Nut Hex Lock .25 - 20UNC ....................................................... .40 BOW30031 ................... Bolt, Hex .31 - 18UNC x 1.50 ...................................................... 8

, - Indicates Items Not Shown

MANUAL 9235S..(J()l JUNE 1997

•

FIGURE 17: Platform Installation V32/4287G

5

/3

/2

JIll

4

C~

flI1l

~

II ~ "- .1.- /

I

MANUAL 92355-003 JUNE 1997

!

J

I

/

1

FIGURE 17: Platform Installation V32/4287G •

ITEM

PART NUMBER

DESCRIPTION

Ref. Ref. 1 2 3 4 5 -6 -7 -8 -9 -10 -11 -12 -13 -14

55638-3287 ................... Platform Assembly ................................................................... Ref. 55638-4287 ................... Platform Assembly ................................................................... Ref. 55528-3287 ................... Platform Weldment ......................•................................................ 1 55569 ............................ Rail, LHFrontIRHRear Weldment .............................................. 2 55570 ............................ Rail, LH RearlRH Front Weldment .............................................. 2 55571 ...........................:,RaiI,Front ....... :..................................... ;........................................ 1 55568 ............................ Rail, Rear .~ ..................................................................................... 1 164-00013-00 ................ Chain2/0 ............................................................................. 2.02LF 50286 ..................•......... Chain Snap .................................................................................... I BOW2548 ..................... S-Hook .......................................................................................... I 350-00018-00 ................ Pin-PTO #1548 .......................................................................... 12 ZUAOI001 .................... Lanyard Quick Release Pin 6.00LG ........................................... 12 945-00005-00 ................ Plywood ........•................................................................................ 3 945-00006-00 ................ Plywood ......................................................................................... 1 BOW3111S ................... Screw.FlatSelfTap .25-20 1.5"L ............................................. 33 55835 ............................ Guard.Cable .................................................................................. 1

- Indicates Items Not Shown

MANUAL 9235S"()()3 JUNE 1997

QTY

•

FIGURE 18: Upper Control Box Assembly V3287G

32 REF

o

,~.

DECAL SHOWN FOR REF ONLY

o 14

DECAL SHOWN FOR REF ONLY

9

1---"--;-""'-"-1

DECAL SHOWN FOR REF ONLY

MANUAL 92355-003 JUNE 1997

FIGURE 18: Upper Control Box Assembly V3287G •

ITEM

PART NUMBER

DESCRIPTION

Q1Y

. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 -13 14 15 16 17 18 - 19 - 20

55910 ............................ Assembly, UpperControlBox .................................................. Ref. 55895 ............................ Upper Control Box ......................................................................... 1 54913 ............................ Operator, Push Button BlkIBlk Dbl. ZB2-BA9122 ...................... 3 52029 ............................ Base + 2 NO Contacts ZB2-BZI03 ............................................ .4 69146 ............................ Operator, Green Push-Button ZB2-BA3 ..................................... 1 52672 ............................ Base + 1 ~O Contact ZB2-BZI0l .............................................. 1 51913 ............................ Operator, P-Pull ZB2-BT4 ........................................................... 1 51914 ............................ Base + 1 NC Contact ZB2-BZI02 .............................................. 1 52670 ............................ Operator, 3 Pos. Rot. ZB2-BD3 .................................................. 1 54589 ............................ Control, Lever BMS4RM9071WIRG5 ......................................... 1 67280 ............................ Relay ............................................................................................. 2 BOW31129 ................... Screw ....................... ~ .................................................................... 2 BOW31232 ................... Nut ................................................................................................. 2 BOW18578 ................... Terminal, Piggyback Push-On ................................ :...................... 2 56142 ............................ Insert, Control Box Plastic 5.3"L .................................................. 2 66654-024 ..................... Base Panel Mounted 24 Contacts ................................................ 1 66653-002 ..................... Receptacle Female 24 Contacts ................................................... 1 BOW31125 ................... Screw, Slot Pan #6-32UNF x .62 ................................................. 4 BOW31231 ................... Nut, Hex Keps #6-32 .................................................................... 4 58300 ............................ Wire, 16Ga............................................................................. 10LF 58282 ............................ Wire, 12Ga............................................................................ 1.5LF

31 32

AJ53-XX87 ................... SignaIHomOption ................................................................... Ref. A353-XX87 ................... Slope Alarm Option ................................................................... Ref

- Indicates Items Not Shown

MANUAL 92355-003 JUNE 1997

"

·e· ,.·

,,',

tI.'·

.'

.

"

2PL

-1

,

.SEE NOTE 2 HORN o.PTlON

I

S~;~ 4"

I I

17 ",--+-1-02_1

8

I

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I

6

=

I

15

=~ ~~

8

G

--I

--- --

I~_·_DR_I-VE------:L"-~"--~_--"""---,,S..;;;;.EE~N,",,"O..;..;;;;....TE ..

16GA WIRE TO /"'"TERMiNAL22/23 I ON STOP SWlTC~

I

.::;,..2_,

I I'

.

DRIVE SPEED

~

SLOPE .

ALARM _ 12_ _ _ -

STOP

OPTION

21 21

TERMINAL 22 OF QUICK DISCONNECT

I

17 .~ E

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. ~

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FRONT

--

6

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'--~----'-:"~+-------+------~....L.~::::=i;;;III~11@1 ~I""

_________

~~~ 22/23 ~

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. 1:.

2.0.

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19' CREEP

(IJ

I r,e FAST

~~~~L

; •'.

1'---'-/

DRIVE OPTION. .MOUNT '. IN PLACE 10. '.01" CREEP.

SEE NOTE·,'3 .

l-----@ I

I I

(I)

I . ......_--..20 21 I r0-:- ~ .I@l ~-~i=21:::!..-+-S-EE-'-NO-T.J.E~2----""'"

r'ENABLE I.....

I.e b E I-~~ ~r--

TERMINALS OF QUICK DISCONNECT

11+--=8=----"

E

20~

I

START '.

21.

I

.

P.:'I..~A~·lt--+L:5_ _ 1 t,... ~ ~~b 21 ,..... ~~.. 41'"'

~-~-----~--~~--E----J-A~CK-S~--~~~~~-----~j~2=1~-~~C=H~~OK=··~~E~~~~:2:4==~------dJ SEE NOTE 2

BOTTOM

--

--

REAR

-~

----

VIEW OF INSIDE OF BOX

.. ' .

TOP COVER, OPENED-UP

--

--

--

.

.','

":-,'.

FIGURE 18: Upper Control Box Assemby V 4287G . ,

ITEM

PART NUMBER

DESCRIPTION

Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

55910 ............................ Assembly, Upper Control Box .................................................. Ref. 55895 ............................ Upper Control Box ........................................................................ 1 54913 ......................;..... Operator, PushButton BlkIBIkDbLZB2-BA9122 ...................... 3 52029 ............................ Base + 2 NO Contacts ZB2-BZI03 ............................................. 4 69146 ............................ Operator, Green Push-Button ZB2-BA3 ..................................... 1 52672 ............................ Base + 1 NO Contact ZB2-BZIOI .............................................. 1 51913 ............................ Operator, P-Pull ZB2-BT4 ........................................................... 1 51914 ............................ Base + 1 NC Contact ZB2-BZI02 .............................................. 1 52670 ................. ;.......... Operator, 3 Pos. Rot. ZB2-BD3 .................................................. 1 54589 .................., ......... Control,Lever BMS4RM9071WIRG5 ......................................... 1 67280 ............................ Relay ............................................................................................. 2 BOW3I129 ................... Screw ............................................................................................ 2 BOW3I232 ................... Nut .................................................................... .,............................ 2 BOW18578 ................... Terminal, Piggyback Push-On ....................................................... 2 56142 ............................ Insert, Control Box Plastic 5.3"L .................................................. 2 66654-024 ..................... Base Panel Mounted 24 Contacts ................................................ 1 66653-002 ..................... Receptacle Female 24 Contacts ................................................... 1 BOW31125 ................... Screw, Slot Pan #6-32UNF x .62 ................................................ .4 BOW31231 ................... Nut, Hex Keps #6-32 ................................................................... 4 58300 ............................ Wire, 16Ga. ....... ~ .................................................................... 10LF 58282 ............................ Wire, 12Ga. .......................................... ;................................ I.SLF

31 32

A353-XX87 ................... SignaIHomOption ......... ,...................................................... u.Ref. A353-XX87 ................... Slope Alarm Option ...... :.:.......................................................... Ref

- Indicates Items Not Shown

MANUAL 92355-003 JUNE 1997

Q1Y

FIGURE 19: 110V Line To Platfonn (Option A407)

ITEM

PART NUMBER

Ref. Ref. -1 -2 -3 -4 -5 -6 -7

A407-3887 .................... 110V Line To Platform ................................. ,.......................... Ref. A407-4887 .................... llOV Line To Platform ............................................................ Ref. 52710 ............................ Plug, 110Volt ................................................................................ 1 66358 ............................ Cover Weatberproof...................................................................... 1 66357 .............. :............. Receptacle Ground Fault ............................................................... 1 53226 ............................ J Box, 110V Modified .................................................................... 1 BOW31834 ................... Scr, Selftap #12-24 x .50 ......... ;..................................................... 2 54984-006 ..................... Decal 110 Volts ............................................................................. 2 67295-022 ..................... Cable 3 Conductor 12 AWG .................................................. 75LF 67295-002 ..................... Cable 3 C()nductor 12 AWG .................................................. 88LF 67114-003 ..................... StrainRelieflf.I"NPT .37/.5 .......................................................... 1 67123-001 ..................... Seal, Connector Elect. 1/ 2" ............................................................. 1 67124-001 ..................... Locknut, 11/'NPTStrainRelief...................................................... l

-8 -9 -10

DESCRIPTION

- Indicates Items Not Shown

MANUAL 92355-003 JUNE 1997

QTY

FIGURE 20: 4,.Wheel Drive (Option A604)

ITEM

PART NUMBER

Ref. -1 -2 -3 -4 -5 -6

A604-4887 .................... Drive - 4-Wheel ........................................................................ Ref. 55227 ............................ Vlv (Assy); SerlParallel 12VDC .................................................... 2 321-00011-00 ................ Motor, Hyd. Wheel (Ref. 54750) .................................................. 4 126-10007-00 ................ Brake, Eskridge ............................................................................. 2 54549 ............................ Weldment, 4887 LHYoke ...................... :...................................... 1 54550 ............................ Weldment, 4887 RH Yoke ............................................................ 1 54556-001 ..................... Rim & Tire (Assy.) - Right ...............•........... ,............................... 1 476-00025-00 ................ -Tire - 31 x 15.50-15 NHS 8PR .................................................. 1 417-00002-00 ................ -Rim _ 10 x 15 x 5 ON 4 1/2" •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 1 54556-002 ..................... Rim & Tire (Assy.) - Left ............~ ................................................ 1 476-00025-00 ................ -Tire - 31 x 15.50-15 NHS 8PR .................................................. 1 417-00002-00 ................ -Rim - 10 x IS x 5 ON 4 1/2" ........................................................ 1 50077 ............................ SwitchRJf.67760 ............................................................................ 1 55246 ............................ Tube (Assy) - 38/4887 PB-M3 ...................................................... 1 55247 ............................ Tube (Assy) _ 38/4887 PA-M4 ..................................................... 1 55248 ............................ Tube (Assy) - 38/4887 PB-Ml ...................................................... 1 55249 ............................ Tube (Assy) - 38/4887 PA-M2 ..................................................... 1 55206 ............................ Hose Kit - 4887G 4WD Kawasaki ................................................ 1

-7

-8 -9 -10 -11 -12 -13

DESCRIPTION

- Indicates Items Not Shown

MANUAL 92355-003 JUNE 1997

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FIGURE 21: SparkArrestor(OptionA305)

ITEM

PART NUMBER

DESCRIPTION

Ref. 1 2 3

A305-V2572 ................. Spark Arrestor .......................................................................... Ref. 38875 ............................ Flange Weldment, Kubota Exhaust ............................................... 1 BOW13255 ................... Elbow90° 1.00 .............................................................................. 1 38876 ............................ Spark ArrestorlMuffler ................................................................. 1

- Indicates Items Not Shown

2

/

MANUAL 92355-003 JUNE 1997

QIY

FIGURE 22: Slope Alarm, 5 Degree Multi-Axis (Option A353) •

ITEM

PART NUMBER

DESCRIPTION

Ref. -1 -2

A353-3172 .................... SlopeAlarm, 5 Degree Multi-Axis ........................................... Ref. 32002 ............................ Slope Sensor2-Axis ...................................................................... 1 34644 ............................ Alarm ............................................................................................. 1

- Indicates Items Not Shown

MANUAL 92355-003 JUNE 1997

QfY

•

FIGURE23: LP/GasDual Fuel (Vapor) Kubota(OptionA505)

ITEM Ref. -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 .-16 -17 -18 -19

PART NUMBER

DESCRIPTION

QIY

A505-A41G .................. LP/Gas Dual Fuel Vapor Wisc ................................................ Ref. BOWI1099-2 ................ Nipple, Brass .125NPTx2.0 ....................................................... 1 68095 ............................ Regulator LP Fuel ............................... ,......................................... 1 51630 ............................ Filter Lock FL 218 LP-Gas .......................................................... 1 68097 ............................ Valve, Gasoline Shut Off ............................................................... 1 67103-001 ...~ ................. Tank LP Fuel Vapor 33.51b .......................................................... 1 671 04 ............................ Bracket, LP Mount Horizontal ...................................................... 1 38501-072.00 ................ Hose Assembly, #06 .................................................................... 1 67075-002 ..................... Coupling, Quick Disconnect .......................................................... 1 02795 ........... ~ ................ Straight, MJ06 MP04 ..................................................................... 1 BOW36054 ................... Bolt, Hex .38-16UNC x 1.0 .......................................................... 4 /BOW36713-HD ........... Washer, .38 SAE ........................................................................... 4 38794 ............................ Adapter, Carburator Kubota WG750 LP ...................................... 1 38795 ............................ Venturifor38794 .......................................................................... 1 67758 ............................ Toggle Switch ................................................................................ 1 40880 ............................ Guard, Toggle Switch .................................................................... 1 68096 ............................ Vacuum Switch ............................................................................. 1 65i16 ............ :............... Hose I/z" ID Carbo Adpt. #LP ............................................ 1.50LF BOWI0989-2 ................ Elbow 900 MP06 x Hose Barb 1/2 " ................................................ 1 04701 ............................ Straight MP04 FP06 ..................................................................... 1

- Indicates Items Not Shown

MANUAL 92355-003 JUNE 1997

FIGURE24: LP/GasDualFuel(Liquid)Kubota(OptionAS06}

ITEM

PART NUMBER

Ref. -1 -2 -3 -4 -5 -6 -7 -8 -9 10

A506-V32/4287 ............ LP/Gas Dual Fuel (Liquid) ....................................................... Ref. BOWI1099-2 ................ Nipple, . 125NPT x 2.0 Brass ......................................................... 1 36427 ............................ Vaporizer Regulator Liquid ............................................................ 1 BOWI0989 ................... Elbow 90° MS06 MP04 ................................................................ 2 BOW11680 ................... Straight MS06 MP04 .................................................................... 2 04167 ............................ Hose, Bulk: #06 LPG ............................................................... 8LF 51630 ............................ Filter Lock FL 218 LP-Gas ........................................................... 1 68097 ............................ Valve, Gasoline Shut Off ............................................................... 1 67586-002 ..................... Tank, LPFueILiquid43.5Ib .......................................................... 1 67104 ............................ Bracket, LP Mount Horizontal ..............................-.............. ~ ......... 1 38501-072.00 ................ Hose Assembly #06 ..................................................................... 1 67075-002 ..................... Coupling,QuickDisconnect .......................................................... 1 02795 ............................ Straight, MJ06 MP04 ..................................................................... 1 BOW36054 ................... Bolt, Hex .38-16UNC x 1.0.; ........................................................ 4 BOW36713-HD ........... Washer, .38 SAE .......................................................................... 4 38794 ............................ Adapter, Carbo Kubota WG750 LP .............................................. 1 38795 ............................ Venturi For 38794 .......................................................................... 1 67758 ............................ Toggle Switch ................................................................................ 1 40880 ............................ Guard, Toggle Switch .................................................................... 1 68096 ............................ Vacuum Switch ............................................................................. 1 65116 ............................ Hose 1/2" ID Carbo Adpt. #LP ........................................... 1.50LFBOW10989-2 ................ Elbow 90° MP06 x Hose Barb 1/2" ................................... :.~... 2-04701 ............................ Straight MP04 FP06 ..................................................................... 1

-11 -12

-13 -14 -15 -16 -17 -18 -19 -20 -21 -22

DESCRIPTION

- Indicates Items Not Shown

MANUAL 92355..003

- JUNE 1997

QIY

e,

•

FIGURE 25: Tires, Foam Filled (Option A602)

ITEM

PART NUMBER

DESCRIPTION

Ref. -1

A602-4887/38 ............... Tires, Foam Filled ..................................................................... Ref. 020-G9005-00 ............... Assembly, TirelRimlFoamFilled ................................................... 4

- Indicates Items Not Shown

MANUAL 92355"()()3 JUNE 1997

QIY

FIGURE 26: Hour Meter (Option A619) •

ITEM

PART NUMBER

DESCRIPTION

Ref. -1 -2

A619-3172G ................. Hour Meter ............................................................................... Ref. 80027 ............................ Meter Hour, 8/50V DC ................................................................. 1 67840-001 ..................... Bracket, Gauge Mounting ........................................•..................... 1

- Indicates Items Not Shown

)

;

MANUAL 92355-003 JUNE 1997

QfY

•

FIGURE 27: DecendAlarm(OptionA312) ITEM

PART NUMBER

DESCRIPTION

Ref. -1 -2 -3

A312-3172G ................. DecendAlarm .......................................................................... Ref. 80188-024 ..................... Wobbulator And Speaker 24V ...................................................... 1 BOW31147 ................... Screw, Slotted Round#10-32UNFx 1.50" .................................... 4 BOW31144 ................... Screw, Slotted Round #10-32UNF x .50" ..................................... 3

QIY

- Indicates Items Not Shown

1 2

WOBBULATOR

TRAVEL

DESCEND

GROUND SEE NOTE 2 1 3

SPEAKER

NOTES: 1. IF TRAVEL, THEN PULSING TONE. IF DESCEND, THEN STEADY TONE. IF BOTH, THEN PULSING. 2: FOR CIRCUIT NUMBERS, SEE ELECTRICAL SCHEMATIC.

MANUAL 92355-003 JUNE 1997

FIGURE 28: Engine, Hatz Diesel (Option A502)

ITEM

PART NUMBER

DESCRIPTION

Ref. -1 -2 -3 -4 -5 -6

A502-38/4887 ............... Engine, Hatz Diesel .................................................................. Ref. 54470 ............................ Engine-HatzDieseI2M40 ........................................................... 1 54604-004 ..................... Pump, .854 Cipr JSB 900 Gear ...................................................... 1 54470-001 ..................... Pump Mnt, SAE 'A' 2-Bolt ............................................................ l 54470-002 ..................... Coupling, Hyd. Pump Drv 9-Tooth ..................................... ,.......... 1 54514 ............................ Tailpipe,HatzDiesel ...................................................................... 1 54956 ............................ Schematic, 4887 Hatz Elec ............................................................ 1

- Indicates ItemS Not Shown

i

l

~, MANUAL 923SS..(J()3 JUNE 1997

QIY

<8

• . . FIGURE 29: . Generator, Hydraulic Driven (Option A411)

EXISTING PUMP & FILTER -

INTERRUPT -EXISTING LlNE- - -

-

"p" PORT OF EXISTING MANIFOLD

2000 .PSI

.3000 PSI

o

I I L_:::f!'!: __ ....l

2 PL

,,

SEE NOTE .3.

~

L14

,

EXISTING RETURN FILTER

EXISTING RETURN LINE

1.00 1.00 1.00 1.00 1.00 70.00 1.00 1.00

11 67989 10 66357 9 67295-022 [ 8 B0025 7 .67280 6 67762 I 5 37171 I 4 7007.7 J 70076 2 70076

1

/!\..

54866

I 13 ::;2710 I 12 67990

L

NEW.3/4" TEE

1·90 1.00 2.00 2.00 1.00

21 JUMPER

RECEPTACLE AT PLATFORM

NEW JUMPER . 17 !BLANK= THROTTLE RELOCATE CONDUCTORS 17 & BLANK TO THIS TERMINAL

21

21F

EXISTING CIRCUIT N17/BLANK-REMOVE CONDUCTORS 17 &c BLANK FROM THIS CIRCUIT AND RE-LABEL THIS CIRCUIT #17A

EXISTING FOOT SWITCH .

NEW SWITCH liN UPPER CONTROL BOX NEW DECAL ~

USE SPARE CONDUCTOR #5 'iN CONTROL CABLE

~

12

EXISTING CIRCUIT 1J5 IN LOWER COt>JTROL BOX NEW DECAL 67989 , _

~

.

~

...-<>J\....o-!

II

~I....o-! II

INCLUDED WITH GENERATOR

--0 REF

--0

REF

ION/OFFI

FUSE

NEW 20A CIRCUIT BREAKER NEW GENERATOR.

NEW RELAY ~ .

~

"hY

III

~

"0.,:,:.:

.;= •..

MANUALn35S.003 JUNI!·I997

~.

o

PLUG

EA INST OWG, EA PLUG EA OECAL EA DECAL EA RECEPTACL LF CABLE 3 C EA CIRCUIT 8R EA RELAY, BO! EA SWITCH, R; EA VALVE, 2W, EA BDDY, SUN EA CARTRIDGE, EA VALVE,2W,

FIGURE 29: Generator, Hydraulic Driven (Option A411)

DESCRIPTION

QTY

ITEM

PARTNUMBER

Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13

A411-3172 .................... Generator, Hydraulic Driven ..................................................... Ref. 66490 ............................ Gen-ll OV 2KW Hyd Driven ........................................................ 1 70078 ............................ Valve, 2Way NO 12 VDC ............................................................. 1 70076 ............................ Cartridge, RDDA-Lan Relief ........................................................ 2 70077 ............................ Body, Sun FAJ Cartridge Valve .................................................... 2 37171 ............................ Valve, 2-WayNC 12 VDC ............................................................ 1 67762 ............................ Switch, R #67760 .......................................................................... 1 67280 ............................ Relay Bosch .................................................................................. 1 80025 ............................ Circuit Breaker 20AMPS .................................. :........................... 1 67295-022 ..................... Cable 3 Conductor 12AWG .................................................. 70LF. 66357 ............................ Receptacle, Ground Fault .............................................................. 1 67989 ............................ Decal, Switch Must Be In Aerial ................................................... I 67990 ............................ Decal, OnIOffGenerator ............................................................... 1 52710 ............................ Plug, 110 Volt ............................................................................... 1

- Indicates Items Not Shown

MANUAL 92355-003 JUNE 1997

(8

CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm.

WARNING: Battery posts, terminals, and related accesories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

_DE_T_R_O_IT_D_IE_S_E_L_ _ CORPORATION

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CALIFORNIA PROPOSITION 65 INFORMATION TO CALIFORNIA CUSTOMERS AND TO COSTOMERS SELLING DIESEL ENGINE EQUIPMENT INTO OR FOR USE IN CALIFORNIA Proposition 65, a California law, requires warnings on products which expose individuals in California to chemicals listed under the law, including certain chemicals in diesel engine exhaust.

Obligations of Manufacturers of Diesel-Powered Off-Road Equipment. The California Superior Court has approved either of the following two methods of compliance with Proposition 65 requirements by manufactures of off-road equipment containing diesel engines. (The court order containing these provisions may be furnished on request.)

1.

On-Equipment Warning. Place the warning pictured in attachment 1 on all equipment shipped by you into or for sale in California after January 1, 1996. The warning must be in a location where it is easily visible to the operator of the equipment when (s)he is operating the equipment. The warning must be secured to the equipment. If warnings or operating instructions are provided through a digital display, you may use that method of providing the warning.

2.

Operator Manual Warning. When the operator manual is next revised or by December 31, 1995, whichever is earlier, place the warning in attachment 2 in the operator manual. The warning may be either printed in the manual or a sticker.

The warning must appear in one of the following locations. * Inside the front cover * Inside the back cover * Outside the front cover * Outside the back cover * As the first page of text

Under either alternative, the warning must appear in the same size, print and format as the attachment selected or be of equally conspicuous size and format. If the warning is provided in an on-screen display, the warning must contain the language in the attachment and must be provided at the time of or in connection with ignition in the same manner as other safety warnings electronically communicated on screen.

Obligation of Resellers of Diesel Engines. This letter must accompany any loose diesel engine sold in California.

Should you have any questions, please call Detroit Diesel Corporation, Mr. John F. Farmer on (313) 592-7111, Fax (313) 592-5014.