CONDOR Scissor Lift 2532C 2548C Parts Manual - PDF DOWNLOAD

CALAVAR. CORPORATION

MODEL. 2532C/2548C AERIAL WORK PLATFORM ILLUS1RATED PARTS MANUAL

CMAVARCORPORATION 8300 Imperial Drive Waco, Texas 76712 (817) 666-4545

MANUAL 92311-003 SEPTEMBER 1993

INTRODUCTION

('

The primary purpose of this manual is to provide the user with a thorough understanding of the proper operating procedures necessary to comply with the intended use of the CONDORe, and to provide the information necessary to maintain and service the CONDORe.

l

THE OPERATOR'S MANUAL MUST BE RETAINED ON THE CONDOR- AT ALL TIMES.

Do not attempt to operate or service the CONDORe until you have read and understood all information provided in this manual. Familiarize yourself with the functions and operations of the upper and lower controls. A good understanding of the controls, their limitations, and their capabilities will maximize operating efficiency. The various decals attached to this CONDOR8 also contain vital operational instructions. Read the decals before operating this CONDOR8.

It is YOUR RESPONSIBILITY to follow procedures while operating the CONDOR8. The manufacturer of this CONDORe cannot control the wide range of applications that may be used in carrying out a variety of jobs. Therefore, it is THE USER'S RESPONSIBILITY to consider all personnel when making decisions regarding the CONDORe's intended use.

t

".

It is also YOUR RESPONSIBILITY to understand and obey all federal, state, and local regulations regarding the operation and use of aerial work platforms. A copy of the ANSI/SIA Manual of Responsibilities is attached for your use: ANSI/SIA A92.6-1992 is provided for BoomSupported Elevating Work Platforms, and ANSIISIA A92.6-1990 is provided for Self-Propelled Elevating Work Platforms.

Calavar Corporation reserves the right to modify, improve, add, and/or delete certain design features of its products without any obligation to incorporate new features into products previously sold. Our manuals are continually updated to reflect these changes.

DO NOT ALTER OR MODIFY THIS CONDORe WITHOUT PRIOR WRITTEN APPROVAL FROM THE MANAGEMENT OF CALAVAR CORPORATION

SERVICE)& MAINTENANCE Many of the parts used in the manufacture of the CONDORe have specific properties, and the manufacturer recommends that replacement parts be purchased through Calavar Corporation in order to ensure the original integrity of the product. Repairs and adjustments should only be made by trained and qualified personnel. Please refer to the maintenance and parts sections of the Calavar Operation, Maintenance, & Parts Manual for information on service and maintenance of the CONDORe.

NOTE:

Please refer to the Calavar Parts section of the Operation, Maintenance, & Parts Manual for information pertaining to your CONDORe.

CONDOR. SERVICE INFORMATION

1. If you need assistance or have any service or maintenance questions, Calavar service

and parts personnel are always available by phone or fax. The telephone numbers are: (817) 666-4545 Telephone (817) 666-5125 Voice Mail

(BOO) 443-5803 FAX 2. There are numerous written Maintenance Procedures available for this machine.

These procedures are available through the Calavar Service Department to anyone who requests them. ..

3. Service and maintenance are not a substitute for trained, qualified service technicians.

Calavar conducts service schools on a continuing basis. Call any of our service or sales persons for a schedule. Remember, training of mechanics is the responsibility of their employer, but Calavar Service Schools help you provide this training.

4. Calavar Service School Training Manuals are available for purchase through the parts department. The part numbers for these manuals are: #92333 for self-propelled models; and #92334 for truck-mounted models.

CALAVAR CORPORATION

8300

IMPERIAl DRIVE.

P.o. Box 21447,

WACO.

TEXAS 76702-1447- 817-666-4545, 817-666-4544 FAX

Self - Propelled Booms and Scissors

WARRANTY Calavar Corporation {"Calavar") warrants to the purchaser that each new aerial work platform made by Calavar is free from defects in material and workmanship arising under normal use and service, in the case of major weldments (chassis, turret and booms), for a period of 5 years after the original shipment of the aerial work platform from Calavar's plant; and in the case of all other parts, for a period of 1 year after the aerial work platform is first placed in service or two years after the original shipment of the aerial work platform from Calavar's plant, whichever occurs first.

The obligation and liability under this Warranty is expressly limited to repairing or, at Calavar's option, replacing free of charge, at its factory in Waco, Texas or at an authorized repair facility designated by Calavar, the defective part. In no event shall Calavar or its suppliers be liable to the purchaser or any other person for transportation charges or for any incidental; collateral, special or consequential damages. including without limitation damages for loss of profits. loss of customers, loss of goodwill or work stoppage, claims by any party other than the purchaser, or any other similar damages or loss even if Calavar, its suppliers or its representatives have been advised of the possibility of such damages.

Parts claimed to be defective and for which repair or replacement is desired shall be returned transportation prepaid to Calavar's factory for inspection. This Warranty applies to replacement parts provided under the terms of this Warranty only for the remainder of the Warranty period applicable to the original purchase.

Any operation of the equipment beyond rated capacity, improper use or application of the equipment, substitution upon it of parts not approved by Calavar or alteration or repair of the equipment by any person not authorized by Calavar shall, at Calavar's option, void this Warranty. Calavar shall have no liability or responsibility for damages resulting from accident or the malfunction of equipment and components not supplied by Calavar.

No agent, employee, distributor, dealer or other representative of Calavar is authorized to modify this Wqrranty in any way. Accordingly, additional statements or presentations by any such representative, whether oral or written, do not constitute warranties by Calavar and should not be relied upon as limited warranties of Calavar, and no attempt, effort or promise to repair equipment by Calavar or any such representative at any time shall modify or extend this Warranty in any way. If the purchaser has used its own order form, no additional or different warranty terms contained in purchaser's form will be honored by Calavar. This Warranty covers only new and unused aerial work platforms manufactured by Calavar.

Products or parts manufactured by others are covered only by such warranties as are extended to the purchaser by Calavar's suppliers.

This Warranty is in lieu of all other warranties, expressed or implied, including but not limited to warranties of merchantability and fitness for a particular purpose. Any applicable implied warranty shall be limited in duration to the warranty period.

8300 Imperial Drive. P.O. Box21447. Waco, Texas 76702-1447 • 817-666-4545.817-666-4544 FAX Form No. 513·1M·495

Printed in U.SA

How to Order Parts

1.

When ordering parts for your CONDOR·, ensure that you are able to give the model and serial numbers 'of all units for which parts are needed. The serial number(s) will assist the Calavar Parts Department in providing the correct parts for your machine(s). Please refer to FIGURE A for Serial Number location on this model.

2.

If known, please specify the Calavar part number(s) for the part(s) you require, and always provide a complete description of all parts.

3.

Fax orders are preferable, though parts may also be ordered by mail and telephone. A sample parts order (with fax number) follows this page.

4.

Parts needed for a warranty repair must be purchased through the Calavar Parts Department. Credit will be authorized through the Service Department after a Warranty Claim has been submitted to Calavar. A Warranty Claim is to be filed for any part received as • defective· .

5.

Calavar will ship parts as per our customers' request at the time of the order-i.e., UPS, Federal Express, or preferred truck line. When shipping Federal Express, your customer account must be given at the time of the order.

6.

Calavar classifies its orders in the following ways: Emergency

(unit out of service) - Top priority. Shipping deadline for emergency orders to ship same day is 2:00 p.m. Central Standard Time. Any emergency order received after 2:00 p.m. will be shipped the following day.

Stock

Order to be shipped within (1) week.

7.

Calavar has a $25.00 Net Minimum Billing charge per order.

8.

All price quotations will be valid for 90 days.

9.

Parts shown as shipped on the Calavar packing list and subsequent invoice but not received by the dealer/customer MUST be reported within 10 days after the date of shipment. If the parts are still required, a NEW parts order must be submitted. Shortages and discrepancies will be reviewed on an individual basis by the Parts staff and adjustments will be made accordingly.

10.

Invoice discrepancies regarding incorrect prices or discounts should be reported immediately to the Parts Department. Report the Sales Order number, Purchase Order number, and Invoice number . Your request will be reviewed and adjustments will be made accordingly.

CALAVAR PARTS DEPARTMENT FAX ORDER FORM FAX NO. 800-443-5803

IPURCHASER

ACCOUNT # I NAME N C F U ADDRESS 0 S R T M 0 CITY A M T E I R PHONE 0 ( ) N CUST. PURCHASE ORDER NO.

SALES ORDER # NAME S ADDRESS H T I 0 CITY P

ZIP

STATE

PHONE

FAX

(

STATE

(

)

I ORDER DATE

I

I

I

FAX

)

REQUEST DATE

ZIP

(

)

SPECIAL MARKS & NUMBERS

SHIPPING INSTRUCTIONS

PART NUMBER

QTY.

DESCRIPTION

FOR ORDER STATUS PLEASE CHECK APPROPRIATE BOX BELOW EMERGENCY STOCK

NOTES

CONTENTS DESCRIPTION FIGURE GENERAL ILLUSTRATION...................... .............. ................................................... 1 CHASSIS INSTALLATION ....................................................................................... 2 STEER INSTALLATION .......................................................................................'.... 3 STEER CYLINDER ASSEMBLy ............................................................................ 3a DRIVE INSTALLATION ........................................................................................... 4 BRAKE ASSEMBLy ............................................................................................ 4a HYDRAULIC INSTALLATION ................................................................................... 5 GROUND VALVE ASSEMBLy ............................................................................. 5a CREEP SPEED VALVE ASSEMBLY ...................................................................... 5b SERIES PARALLEL ............................................................................................ 5c FREEWHEEL VALVE.......................................................................................... 5d ELECTRIC INSTALLATION ..................................................................................... 6 WHEEL INSTALLATION .......................................................................................... 7 WHEEL HUB ASSEMBLY ..................................................................................... 7a COVER INSTALLATION .......................................................................................... 8 ARM INSTALLATION ............................................................................................. 9 UPPER & LOWER CyLINDER ............................................................................. 9a MANUAL BLEED DOWN INSTALLATION ............................................................ 9b CREEP VALVE ASSEMBLy ................................................................................ 9d PLATFORM INSTALLATION .................................................................................... 10 CONTROL VALVE ASSEMBLY .......................................................................... lOa CONTROL BOX ASSEMBLy.............................................................................. 10b CONTROL BOX ASSEMBLy..................................................................................... 10C DECAL INSTALLATION .......................................................................................... 11 ELECTRIC SCHEMATiC .......................................................................................... 12 HYDRAULIC SCHEMATiC ....................................................................................... 13 ROTATING BEACON INSTALLATION (OPTION) .......................................................... 15 BATTERY INDICATOR INSTALLATION (OPTION). ....................................................... 16 11 0 VOLT LINE TO PLATFORM INSTALLATION (OPTION) .......................................... 17 TRAVEL WARNING HORN INSTALLATION (OPTION) .................................................. 18 DESCENT WARNING HORN INSTALLATION (OPTION) ................................................ 19 KEY SWITCH INSTALLATION (OPTION) .................................................................... 20 SLOPE SENSOR INSTALLATION (OPTION) ................................................................ 21 220 VAC CHARGER INSTALLATION (OPTION) .......................................................... 22 SLIDE OUT EXTENSION DECK (OPTION) ............................................................... 23 2532C GERMAN TUEV SPECIAL (OPTION) ................................................................ 24 2548C GERMAN TUEV SPECIAL (OPTION) ................................................................ 25 STROBE LIGHT (OPTION) ........................................................................................ 26

MANUAL 92311-Q03 SEPTEMBER 1993

FIGURE 1 GENERAL ILLUSTRATION

I [TEM 1 2

3 4

PART NUMBER

DESCRIPTION

53280 53098 53100 54392

Chassis Installation (See Figure 2) ............................... 1 Lift Installation (See Figure 9) ..................................... 1 Platfonn Installation (See Figure 10) ........................... 1 Decal Installation (See Figure 11) ................................ 1

\lANUAI.. 92311.()Q3 SEPTEMSER 1983

QTY

FIGURE 2 CHASSIS INSTALLATION \ [TEM 1

2 3 4 5 6 7 -8

-9 - 10 - 11

PART NUMBER

DESCRIPTION

53264 53269 52586 53281 53282 53102 53283 53104 52152A 53253 BOW36002 BOW34272

Chassis Weldment - 2532C ............................ ., ............ 1 Chassis Weldment - 2548C .......................................... 1 Steering Installation - 2532C (See Figure 3) ............... 1 Drive [nstallation (See Figure 4) ................................. 1 Hydraulic Installation (See Figure 5) ........................... 1 Electric Installation (See Figure 6) .............................. 1 Wheel Installation (See Figure 7) ................................ 1 Cover Installation (See Figure 8) ................................. 1 Bushing, Flanged ......................................................... 4 Battery Hold Down ...................................................... 1 Bolt, Hex .25-20UNC x .750 ........................................ 2 Nut, Hex Lock .25-20UNC ........................................... 2

QTY

- [ndicates [terns Not Shown 7

2

6 MANUAL 92311.oo.:J

SEPTEM8EA 1993

I

!

:~ 3

'e ---_.....::..'

11

4

12

\AAHUAl..II2311.()()3

FfGURE 3 STEER INSTALLATION

I [TEM 1

2 3 4 5 6 7 8 9 IO 11 12 13 14

15 16

PART NUMBER

DESCRlPTION

52529 52583 53243 52688 52135 BOW36109 BOW36715 BOW36605 BOW30027 BOW36726 02444 52781 52780 52592 BOW34990 BOW36771 BOW7595-1

King Pin Weldment ...................................................... 2

QTY

Tie Rod Assembly - 2532C ........................................... 1 Tie Rod Assembly - 2548C .......................................... , 1 Cylinder, Steer ............................................... '" ........... 1 .3ushing, Flanged ......................................................... 4 Bolt, Hex .50-13UNC x 2.25 ........................................ 2 Washer, Flat .50 10 x 1.06 00 ..................................... 4 Nut, 1/2-13 ................................................................. 2 Bolt Hex .31·18UNC x .75 ........................................... 2 Washer, Split Lock .31 10 ............................................ 2 Eibow 90 MJ04 MP06 ................................................. 2 L.H. Yoke Weldmenr .................................................... 1 R.H. Yoke Weldmenr ................................................... 1 Bushing ....................................................................... 2 Spiral, Pin .25 x 1.25 LG .............................................. 1 Washer, Flat USS 5/8 10 ............................................. 1 Fitting, Grease ............................................................. 2

.......NUAl.. 9;2311-00::1 SEPTEMBEf'I 1993

FIGURE 3a STEER CYUNDER ASSEM SLY

16

MANUAL SEPTE 92311-<100 MBER100:J

I £TEM

FIGURE 3a STEER CYLINDER ASSEMBLY DESCRIPTION PART NUMBER

. 1 2 3 4 5

6 7 8

9

(

10 . 11 12 13 14 15 16 17 18 19 20 21 22

50230 BOW38231 SBWOI042

Q1Y

Assembly, Steering Cylinder ........................................ Ref. Weldment, Tube .......................................................... 1 Nut, Piston Lock .......................................................... 1 Piston .......................................................................... 1 Head .. ........... ............ ...... ................................................................ ... 1 Nut, Head (attaching parts) ......................................... 1 Screw, Set (attaching pans) ........................................ 1 Weldment, Shaft .......................................................... 1 Pin, Clevis................................ .................................................... . . .................. .......... 1 Pin Cotter . .... ............. ... ..... ........ ............... .............................. ..... 1 Kit, Seal (Includes Items 12-22) .................................. 1 Set, Piston Seal............................................................. 1 Seal, Piston ............................................................ 2 a-Ring, Piston ........... 0............................................ 1 a-Ring, Small .............................................

1 Washer, Steel........ ..... .... ............................................. 1 a-Ring, Head .............. ................................................. 1 Ring, Lock-Head .......................................................... 1 Set, Shaft Seal ............................................................. 1 O-Ring, Shaft ......................................................... 1 0 ................

Seal, Shaft.............................................................................................................. 1 Wiper, Rod .. ......................... ................... ........ . ............ .......... ............................. 1

- indicates Items Not Shown

l.

MAHJI\L 82311.()Q3

SEPTEMBER lQ113

~ei. FIGURE 7 WHEEL INSTALLATI'

FIGURE 4 ORNE INSfALLATION

3

\

\,--,/~

2 4

1

./

./

./

Ref. CHASSIS WELDMENT

~~'-. \.

\

6

\

8

Ref. FIGURE 7

WHEEL INSTALLATION

FIGURE 4a BRAKE ASSEMBLY

5

1

21/

16

I

23

f

• "

FIGURE 4 DRIVE INsrALLATION

I lTEM

PART NUMBER

4

126·10005-00 321'()()()22-OO 321-00013-00 BOW36029

6

BOW31348

8

BOW36110 04149 00498 00314

1

-, .

'3 ')

-9 -10 -11

DESCRIPTION

QlY

Brake, Eskridge •. £[.~.?~............................................. 1 Motor, Brake ········:····•...•.• J;;:.··iit···~-q.· .............. 1 Motor ...•. S~{."!.f.....ll"..................I?S: •••••••7.............. 1

Screw, Cap, S/16-18UNC xl LG ••••••••••••••.••••.•••.••••••••• 2

Loc:.kwasOO, Extem,al ~e' ..som .. ...... ... ............... ....... 8 Bolt, Hex .SO-13UNC x 2.50 •.•••••••••••• ~ •••••••••....•••••••••••• 8

Sttaight MOtO FP06 ..••......••••..•.••••••.....••••.•••••..••••.•••.•. 4 Elbow, '90 MJ06 MP06 •••••••••••••••••• ~ •••••••••••••••..•••••••••••• 4 Elbow, 90 MJ'04 MP04 ....................... •••••••••••••••.. •••••••••••• 2

FIGURE 4a BRAKE ASSEMBLY [TEM

PART NUMBER

DESCRlP1l0N

R.ef.

1

126-10005-00 DRJOI034 DRJOI03S DRJOI036 DRJOI037 DRJOI038

Bra.ke Assem.bly ....................................................... ".... ".............. _.. ....... 1 Nut, Slotted JaD'L •••••••••••• ........................ ....... •••••••• ••••••••••• 1 Saew, SOC HD CAP .•.••..••••••••.•...............••.................. 4 Plug, Hollow Hex .•••..•••••••..••••••....••..•........•.................. 1 Case, Bn.ke •••• "•• ".. "•• "" .• "" ........ "" .... ".. ". ".. ". """" ........ ,, ......... "...... """""",,.. 1

'}

3 4 ~

,.

0

7 8 9 10 11

{ ..

12 13 14 15

16 -17 -18 -19

QIT

. Bearin.g, Output "" .... ".. "........ "" .. """ .... ".................. ".. ".. ".. ".. """""" .. ,,,, .. ,,"""""" 1

DRJOI039 DRJOI04O DRJOI041 DRJOI042 DRJOI043

Key .................................................................................... 1 Shaft .....•..••.•.•...........•...••.•.•....••....... .••................. ... ..... 1 Spacer •..•••••••••••••••••••••••••••••••••••••.••.•••••••.•.•....•.•........... 1

DRJOI044 DRJOI04S DRJOI047 DRJOI048 DRJOI049

Piston ...•....••••.•.•.•••.••••.•....•••.....• ... ...... ......... ................ 1 Spring, Blue .•..•.•...•.•.••.•... ~........................................... 12

DRJOIOSO DRJOIOSI

Ring, Snap •..•..•.••.••••••.........•..•...•................... ~ .............

Kit, Seal (Includes [tems 18-23) ..................................

Ring, Piston Backup •.. ..................... .... . . . ... .......... .......... a -Ring, Piston .. .••••••. ........................................ ....... ...........

Plate, Separa.te ......................•..................................... 9 Plate, Bronze Friction .................................................. 8

Cover, Bra.ke •••.. .•••• ••.••.•••• .•••..•••.•..•••••• .•..• .•...• ..•... ........ 1 Bearin.g, Input .... .... ......... ...•............ ..................... ........ 1 Ring, Snap .... ••.... ..... .•................ ................. .......... ...... .... 1

1 1 1 1

-20

o-Ring, Piston .. •.••.. ............. ......• ............................................. 1

-21

Ring, Piston Backup .. .•.............. •••................................ 1

-22 -23

O·Ring. Case Seal •••..•...•......... ...•....... ......... .... ..... ... ..... 1 Gasket, Mounting ....•.............•..•...•.............................. 1

FIGURE 5 HYDRAUUC INSTAllATION \ [TEM 1 2 3 4-

5 -6 7 -8 9 10 11 12 13 -14

-16 ·17

PART NUMBER

DESCRIPTION

450"()()()51-O0 53090 B0W31248 BOW3132S 53092 BOW30012 54357 020·A2001-OO 020·A4015-OO 33430 152-00007-00 54286·205 21481 BOW31201 31373 67470-002

Valve, 1/2 B.ail Shut Off •.••.••••••.•.•. ~ ..••••••••••..••.•....•..•...• 1 T ....:lk, Hydraulic .... ••••• ••• ••.• ••.••. ....... ............................................... ...... 1

·[ndicates [tems Not Shown

Nut. Hex .25 ..20UNC •••••••••••••••..••••••••••'.......................... 7

Washer, Split 1.oc:k, .25m .••••.•••........•••...••......••••••......... 7 Valve ~. Ground •••••••••••••••••••..••..•.••••••.••••••••••..•....... 1 Bolt, Hex .25·20 UNC x 3.000 ..................................... 3 Assy, Creep Speed Valve •••...•....•.................................. 1 Assy, SIP Valve •••••••••••••••••••••••••••.••••••••••••••••••••••••••....•• 1 I\ssy, Freewheel Valve ..•...•...••.........•.....•.•.................... 1

Filter •••.•.••..•••••••••.••••••••••.•••••••......•...••.••.••.••••..•.••......... 1 Cap, Oil Filler 703-1314 .•••••••••...•..•.••..•••..•••.•••..•......... 1 pump, Fixed Oisp1. (.205) GEAR ..........•.•....•.....•.......... 1 Shutde Valve . .••.••••••••••.•.. ............................................ 1 Nut. Hex .25·20UNC ••••••••••••.••.................•...•..•............ 3

Washer, Split Lock .25 ID ............................................. 3 on, Hydra.ulic ...•.....••••••••••;- ............................................ 8gal.

FIGURE Sa GROUND VALVE ASSEMBLY

IiTEM 1

2

PART NUMBER

DESCRIPTION

54231 53225

Valve, Lower Control. .................................................... 1 Handle, Lift................................................................... 2

QIT

1

2

in.ITl

\

\\ \

2

\

1

FIGURE 5b CREEP SPEED VALVE ASSEMBL Y ~TEM

1 2 3 -4 .

PART NUMBER

DESCRIPTION

Q1Y

315-00035-00 00344 04134 04628

Valve, Creep Tee MJ04 FJ04 MJ04 .

Straight MJ04 MO~8 Elbow, 90 MJ04 M008

1 2 1

1

(' '.

FIGURE Sc SERIES PARALLEL I[TEM ·1

-3 '1

-4 -5

-6 -7 8

PART NUMBER

DESCRIPTION

315-00037 -00 02448 02662 B0W30010 B0W30054 B0W31327 BOW31413 450-00058-00

Valve, Transmission .•••.•.•......•...................................... 1 Sttaigh.t MJ06 M006 •••••••••••••••••••••••••••••.•••.••••..••••••.•••• 5 Elbow 90 MJ'06 M006 ••••••••••• ••• ..... ......................... .•••••• .•.•• .•• 1

QTY

Bolt, Hex .2S..20UNC x 2.50 ••.•..• •••. ........... •••.•.•..•••.•... .•. 1 Bolt, Hex .38·16UNC x 1.00 •••••••.•.•••.••.....•....•..•.•.•...•.. 2 Washer, Split I..ock 3/8 1.0.....•.••...........•..................... 2 Washer, Flat .38 1.0. x 1.00 0.0 .................................. 2 Valve, POSI CaI'ttidge ................................................... 1

·includes Irems Not Shown

(

i

3

8

l

2

FIGURE Sd FREEWHEEL VALVE rTEM

.,1

-3 4

PART NUMBER

DESCRIPTION

00128 04601 52661 04148

Elbow 90 MJ'06 MPM ••••••••••••••.•••••••••••••••••••.•••••........•• 1 Straight, MP04 FJ06 Swivel .•..........•••.•...•.•.................• 1

.J

00488

6

02448 21481 02662

7

8

Q1Y

Valve, Flow Can'ttOl ••• ..................... ................ ............ ............. 1

Straight rJ06 MJ'04 •••••••••••••••••. ...•..••• ........ ••..•••. ............. 1 Tee MH06 PJ06 MH06 ••••••.•••••.•......•..••.••.••••••••............ 1 Straight MH06 M006 . ...................... ••••••••••••••••• .................. 1

Valve, Shuttle .. .................................. ........ ......... .... .......... 1 Elbow, 90 MJ06 M006 ..................................................... 2

5

4

,( l'

'1

FIGURE 6 ELECrRlC INSTAU..ATION I

lITEM 1 '2

3 45

6 7 8 -9

10 -11 12 -l3 -l4

PART NUMBER

DESCRIPTION

52627 54279 50075

BatteIY. 6v .........•.•.•........•...........•................................ 4

40880

52670 52029 52138 34552·010 50089 322-00001-00 52821 52682 52683 52684

QTY

~er, 24V/40A ........................................................ 1 Switch, R#67760 ••.••••••••••.••••••••• ~ ••••••...•.••...•...........••.. 1

Guard, Toggle Switch Miao ..•.•••..•........................•..... 1 Operator, Selector ........................................................ 1 Bloc.k, Contact 2nd ........ ...... ................................... .............................................. 1 Solenoid, 24v . ..........•.....•.••••••••••.•......... ...... ................. 1 Sttip, Tenn.irlaJ. .................... ••••• •••••• ........................ •• .••.•..•.••...•..•.•• 1 Fuse Holder ••••••. .................................... ••....... ... ........... 1 Motor-Elecmc·Ohio •••••••.•.••••••••••••••••••..•...•.•..••......••.... 1 Cable Assembly, Sattety ..•...••..••.•••.•.................•••........ 1 Cable Assembly, Battery .............................................. 4 Cable Assembly, Battery .............................................. 1 Cable Assembly, Battery .............................................. 1

-[ndicates Items Not Shown

5

3

I

FIGURE 7 WHEEL INS[ALLATION

3

CHAssIs r.--------WElIlIaT Re'f.

2

\\ 1

'-1ANUAL IIZlII ..Q(l3

SEPT'EMaEA 1993

![TEM 1 2 3 4 5

PART NUMBER 476-00021 00 50095 289-00003·00 289'()()()07 ·00 91029 4

FIGURE 7 WHEEL £NSfAllATION DESCRIPTION

Q1Y

Tire 4{}0 x 8 Mount ......................................................

Hub, Steering, Scissors ................................................

Hub, Drive # 1 .............................................................

Hub, Drive #4 .......... .... .............. .... .............................

4-

2 1 1

Nut, Lug 1/2" .............................................................. 20

FIGURE 7a WHEEL HUB ASSSEMBL Y

5

4

"

3

;'

8

11

10--_,___ /

3 4

R.H. YOkE WELDJIEIT

Ref.

FIGURE 7a WHEEL HUB ASSEMBLY

liTEM -1

,

-3 .

4-

5 6 i 8 9

10 11

PART NUMBER

DESCRlmON

50095 91022 91023 91024 52701 91029 91100 BOW36720 BOW31289 BOW382S0 91027

Wheel Hub- Assembly .................................. Ref.

QTY

Seal. Oil ..•••.•.••.••.••.••...•..••.•.•.......................... 1 CoDe~ OUler Bea.ring••••••••••••••••••••••••••.••••.•••.•. 2

Cup. Outer Bea.ring•••••••.••••.•..••••............•....... 2 Stud. 'Wllcel...................................................... 5

Nut.. Lug••••••••••••••••.•.••..•••.••...................•....... 5 Hub. A Frame Flangc..................................... l W uher. AaL..................................... ".......................... 1 Nut., Hex c.astle•.•.•.••.•••....•••••.•.......•.............. 1 Pin, 'CO'tter•••••••••••••.•••.••••.••••••••••....•....•.. ~ .••.•.• 1 Cap. Steering DUSL ........................................ 1

fIGURE B COVER fNSTALLATrON

/ l

~

/

F[GURE 8 COVER [NSTAUATrON

[TEM

PART NUMBER

DESCRIPTION·

1

53089 54048

Cover, Side .................................................................. 2 Latch, Door .................................................................. 2

QIT

· INSTALL\.TION FIGURE 9 ARM

22

21

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7

22

FIGURE 9 ARM INSTALLATION

22

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5

FIGURE 9 ARM (NSfAU..ATION [TEM

53220 53219 52128 -4 52733 5 53214 6 53216 7 53218 8 BOW34991-1 67616-042 ···9 -10 01159 -11 02416 -12 02662 -13 04174 -14 01160 -15 52819 ·16 52661 ·17 01159 ·18 BOW24119 ·19 BOW36057 20 53099 ·21 67998-001 22 52511A 23 52512A -24 34966-412 -[ndicares [tems Not Shown 1

2 3

t

c

PART NUMBER

DESCRlPTION

Q1Y

AIm Wel~ent ........................

2 Arm., L.eveling .................................................................................. 4 CylindertUft ................................................................................................................... 2 oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve #SV08·20M·2P-N-24DS ..••.••..•...•....................... 2 Pin We1d.ment, Uft Cylinder Plated .............................. 4 Pin We1dment., Ann Plated ••••••••••.•............................... 2 Pin Wel~ent, Leveling Arm Plated •......•..................... 4 Pin., Spirol1/4·' x 3·' LG •••...•....•••••...•............................ 4 Hose Assy, #04, 11.50IN, ST-ST .....•...•.••..•....•..•.•.•.•...• 1 TEE MJ06 MJ06 MJ06 ................................................. 2 TEE MJ04 MJM MJ"M ........................................................................................ 2 Elbow 90 MJ06 MOO6 .......•....•........•...........................• 2 Straight MP04 MP()4 .................................................... 2 Straight MJ04 MP04 ..•................................................. 2 Resaictor ~sy ......................................................................................................... 2 Valve, Flow Conttal ........................................................................ 2 TEE MJ06 MJ06 MJ"06 ................................................. 1 ClaIllp,' Hose 2ID to 2.2510 ........................................... 1 Bolt, Hex .38-16UNC x 1. 750 ....................................... 1 Mid Pivot Weldment .••••........••.......•••........................... 1 Screw, Thrd Fnnng .38-16 x 1.0LG .............................. 10 Bushlng, Flanged .............................................................. 6 Bushlng, Flanged ..•....•.....•..•......................................... 12 Orifice Ftg ~sy 04151/.070 ........................................ 2

FIGURE lOa CONTROL VALVE ASSEMBLY

11

/

10

FIGURE 10 PLATFORM [NSTALLATION

;: ~

~

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I [TEM 1 2 3 -4 5 6 7 8 9 -10 -11

-12 13 -14 -15 Jf

l ....

-16 -17 -18 -19 -20 -21 -22

PART NUMBER

DESCRIPT[ON

53105 53231 53101 54302 52090 51476-001 ZUA01001 50588-006 BOW2548 50286 BOW3111S 245-00007 ·00 LBL01008 315·00035·00 53117 53235 53125 53236 52988 34552-010 34966-407 00344 04134 00480 54278

Platform Weldment - 2532C ......................................... 1 Platform Weldment - 2548C ......................................... 1 Control Assy ................................................................. 1 Deck, Platform ............................................................. 1 Plug, Protective ............................................................ 6 Pin, Quick Release .25DlA x 1.50 ................................. 3 Lanyard, Quick ReI Pin 6.00 LG ................................... 3 Chain, Steel .............................................................................................. 2 S-Hook ......................................................................... 2 Chain, Snap .................................................................. 2 Scr, Fit Slf Tap .25·20 x 1.5 LG .................................... 4 Covert - Snap Plated .................................................... 1 Bolt, "un 2.000 x 1/4-20UNC ....................................... 1 Creep Speed Valve, Upper Ann .................................... 1 Toe Plate, Moveable - 2532C ....................................... 1 Toe Plate, Moveable - 2548C ....................................... 1 Rail, Guard • 2532C •• ••• ......................................................... . . .... .... . . . .... .......... 1 Rail, Guard - 2548C ............ ~ ........................................ 1 Weldment, Moveable Guardrail .................................... 1

QIT

Strip, Tenninal ....•...........•............................................ 1 Orifice ............................................................................................... 1 Tee, FJ04 MJ04 MV04 ................................................. 1 Adapter, Straight MJ04 M008 ..................................... 1

Plug, MOOB .••••••••••••••••.••••..•••••.•••..•••.•.......................... 1 Cover .............................................................................. 1

- [ndicates [terns Not Shown

o,cANUAL. 82311.0Q3 SEPTEMBER 111113

FrGURE 10 PLATFORM INSTALLATION

7

a 9 5

6

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·.....

[TEM

FIGURE 9b MANUAL BLEED DOWN lNSTALLATION PART NUMBER DESCRIPTION

QlY

Manual Bleed Down Installation .................................. Ref.

·1

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-3

52733

Valve~ NC •••••••••••••••••••••••••••••••••••••••. ~ ............................ :

-4

5

52819 04174

Coil. (Only) ..................................................................... :.

Resmctor Assembly ....•........................•....................... 2 Cormector, Sttaigh.t ....................................................... 2

6 ....I

52661 01160

Flow Can'ttOl Valve ...••••.•••...•••..•..•...•.•...••.................... 2 Go~ector, sttaight .......................................................... 2

. [ndicares [tems Not Shown

FIGURE 9b MANUAL BLEED DOWN INSTALL\TION

UPPER CTlIHD£I Ref.

3

/ LOIf£Jl CYLINDER Ref.

5

)

7 6

4--

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FIGURE 9a UPPER AND LOWER CYLINDER [TEM -1

2 3 4

5 6

..

I

-8

PART NUMBER

DESCRIPTION

52128 SBWO 1004 SBWOIOO7 SBWOI008 SBWOlOO9 SBWOIOOS SBWOI006 52168

Assembly, Lift Cylinder· Upper and Lower ..••••••.•.••••...•...••• Ref. Fitlin,g. Grease ............................................................................ 2 Weldment, Rod......... •••••••••• ••••••••••••••••••.•• ......... ............... ....... .•.• 1 Weldment, Tube ••••••••••.••.••••••••••.••••••••••••.••..•...•..•............... 1 Ca.p, Head •••.••••••••••••••••••••••••••••••••••••••••••.•••..•••.•..•..........•..•• 1 Head ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••...••.•••••.......•...••• 1 Pis'toll •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••..•.•••••••• 1 Kit. Seal (Includes items 9-18) •.••••••••••••••••••••••••••...•.......•.••. 1 Nut. l.oc:1t •• •••• ••••••••••••••••••••••••••••••••••••• ••••••••••••••• •••••• ••••••••• ••• 1 Scr-ew Set •••••••••••••••••••••••••••••••••••••••••••••••••.••.••••••••.••••••.•.•.••• 1 Plug, Nylon •••••••••••••••••••••••••••••••••••.••••••••.•.•.••.••.•.....••.....•.•.• 1 .Wiper ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••.••.•..•.....•.•.••• 1

9 10 11 12 13 14

15 16 17

{.....-

l

18

-Indicates Items Not Shown

QIT

U-Cup, Polypak ~e B ••.••••••••••••••••••••.••••.•••...•................... 1 Ring, Baa-Up ••••••••••••••••••••••••••••••••••••••••.••.•••••••................•. 1 a.Ring ••••••••••••••••••••••••••••••••••••••••••••••••••••••••.••••••............•.... 1

O-Ring, Piston •••••••••••••••••••••••••••..•••••••••.•..•••..••.•.................. 1 Set, A-Q Seal ••••••••••••••••••••••••••••••••••••••••••••••••••••••••..••••....•••• 1 Ring. Wear ............................................................................. 1

FIGURE 9a UPPER AND LOWER CYLL.'1DER

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\lANUAI.. tl2311-003 SEPTEMBER 1883

FIGURE 9 ARM [NSTALLATION [TEM

1

53220 53219 3 52128 ·4 52733 5 53214 6 53216 7 53218 8 BOW34991-1 ·9 67616-042 ·10 01159 ·11 02416 ·12 02662 04174 ·13 ·14 01160 ·15 52819 -16 52661 ·17 01159 -18 BOW24119 -19 BOW36057 20 53099 -21 67998"()()1 22 52S11A 23 52S12A ·24 34966-412 ·[ndicates Items Not Shown

,.,

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PART NUMBER

DESCRlP110N

Q1Y

~

Weldment ................................................................................... 2 Arm., l..eveling ........................................................................................ 4 Cylinder. Uft •...•....••.•••••....••....••.•.•.•••••.••.......•.............. 2 Valve #SV08·20M·2P-N-240S •••••••••••••••.••.•....•............ 2 Pin. We1dment, L.ift Cylindu Plated ••••••••.•...••...•........... 4 Pin Weldment, Arul Plated •••••••••••••••••••••••..•...•............• 2 Pin WeldmeDt, Leveling Arm Plated ............................. 4 ·Pin. Spiroll/4" x 3" LG ••••••.•.•••••••...••.•......................... 4 Hose A!&s1, #M, 11.S01Nt sr·sr .................................. 1 -mE M.J06 MJ06 MJ"06 •••••••.•••••••••••••••••••••••••••••••••..••.••• 2 '-mE M.JM MJ"~ MJ"~ •••••••••••••••••••••••••••.••.•••••••.....•....• 2 El'bow 90 MJ06 MOO6 ..••••.•••••••.••••.••.••.•..••....•.•.........••• 2, Straight MPM MP04- ...........•........................................ 2 Sttaight MJQ4. MP04 ..•..............•................................•• 2 Resaictor ,Assy •••••••••••••••••••••••••••••••••••••••••.••.•••••.••.••.•••• 2

Valw, Flow Conaol .•..•...•...•.......••. ~4 •••••••••••••••••••••••••••• 2 mE M.J06 MJ"06 MJ"06 •••••••••••••••••••••••••••••••••••••••••••.•••.• 1 Clam.p, Hose 2ID to 2.2SID .•.•••••••••••.••.•..•••.••.••..••.••••.•• 1 Bolt, Hex .38·16UNC x 1.750 •••••.••••••••••..•..•.•••.••.....••••• 1 Mid Pivot Weldment •••••••••.••.••••.••..••••••............•........•.• 1 Screw, Thrd Fnnng .38·16 x l.OLG ..•••••....••••.•............• 10 Bushinr, Flanged ........................................................... 6 Bushinr, Flanged................ •••••••• .••.••....... ........ .............. .. 12 Orifice Ftg Assy Q4.151/.070 .........................•.............. 2

FIGURE 9 ARM INSTALL\TION

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22

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{ FIGURE 9 ARM [NSfAll.AnON ITEM

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DESCRIPTION

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53220 AIm Weldment ...................................................................................................................... 2 53219 Arm., ~veling .................................................................................................. 4 3 52128 Cylinder, l..ift .................................................................................................... 2 ·4 52733 Valve #SV08-20M·2p·N·24DS ••••••••.•••.•..••.•..•.............• 2 5 53214 Pin We1dment, Lift Cylinder Plated •••.•••••••....••.•........... 4 6 53216 Pin We1dment, Arm. Plated •••••••••••••••••••••....•................. 2 7 53218 Pin We1dment, Leveling Arm Plated ............................. 4 8 BOW34991·1 -P.in. Spiroll/4tt x 3" LG •••.•..•.•..•••••..•.•.......................... 4 ·9 67616-042 Hose Itssy, #M. 11.S01Nt sr·sr ................................... 1 -mE MJ06 MJ06 M.J06 ..................................................... 2 ·10 01159 ·11 02416 -mE MJ04 M.J04 M.JM .••••••••••.•.••...•••••.••.....•..•..........•.. 2 ·12 02662 Elbow 90 MJ06 MOO6 ••••••••........•...............................•. 2. ·13 04174 Straight MPM MPM ...•................................................ 2 ·14 Straight MJQ.4. MPM ..•.•....•...•..•................................ ~ .. 2 01160 Resmctor Assy .............................................................. 2 ·15 52819 Val'Ve:, Flow Conaol ••••.••.••.••••..•.•••..••.•.•••...•..............••. 2 ·16 52661 ·17 -mE MJ06 MJ06 M.J06 .••••••••••.••••••••••••.•••.••••.•....•••.••.... 1 01159 Clamp, Hose 2m to 2.2SID .•..•••••••••••••.••....••.•.........•.••• 1 ·18 BOW24119 Bolt, Hex .38..16UNC x 1.750 ••••••••••••••••••••..•••••••..•••••••• 1 ·19 BOW36057 20 Mid Pivot Weldment •••••••••••••••••....•••••...•..........•........... 1 53099 ·21 Saew, Th.rd Fnnng .38·16 x 1.0LG ..••••.....•••................ 10 67998-001 22 Susiling, Flanged •.•........••.•.••..•...•................................. 6 52511A B~, Flanged •••••••••••••••••••••.•••••••••••..•....•.....•........... 12 23 52512A Orifice Ftg Assy 04151/.070 ........................................ 2 ·24 34966-412 ·[ndicates [tems Not Shown 1

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FIGURE 11 DECAL INSTALLATION

f, [TEM 1 2 3

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4 5 6 7 8 ·9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 , 46 27 28 29 30 -31 32 -33

PART NUMBER

DESCRIPTION

50172 52567 52569 52568 54182 21882-001 54297 54338 52759 67846 54315 21850 50070 53227 34354 67793 BOW31411 BOW36725 BOW31201 58419 35656 53191 53190 54292 54299 54280 21882-002 54186 54393 54319 54316

Decal, Condor .............................................................. 4 Decal, Chick ................................................................. 2 Decal, 2532 ................................................................. 2

53259 58276

-[ndicates [tems Not Shown

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QIT

Decal, 2548 ................................................................................................................. 2

Decal, Battery Charger Plug ......................................... 1 Decal, Keep Clear ............................................................ 2

Decal, Upper Control Oper Instr .................................. 1 Decal, Platfonn Capacity 250/750 LBS ........................ 2 Decal, S rand Clear .. .... ................................................. 2 Decal, Caution Tie-Down Ring ..................................... 2 Decal, Tire Warning ..................................................... 4 Decal, Hydraulic Fluid ................................................. 1 Decal Battery Service ................................................... 1 Decal, Upper Control Box ............................................ 1 Holder, Safety Manual - Blk Caps ................................ 1 Clamp, Cable 2-3/4 ..................................................... 1 Washer, Flat .25 10' x .75 00 .....................................•. 1 Washer, SpUt Lock .25 10 ...•.........•.............................. 1 Nut, Hex .25-20UNC ................................................... 1 Tape, ORN/RED Sit ...................................................... 28FT Decal, Made [n U.S.A. 6" ............................... ~ ............. 1 Decal, Control Station ................................................. 1 Decal, Control Box....................................................... 1 Decal, Emergency Lowering ........................................ 1 Decal, Lower Control Oper [nstr .................................. 1 Decal, Caution ............................................................. 1 Decal, Danger Not [nsulated ........................................ 1 Decal, Caution Guard Rail Use ..................................... 1 Decal, Free Wheeling Chick-C ...................................... 1 Decal, Brake Valve ....................................................... 1 Decal, Batt. Warning .................................................... 1 Name Plate, Scissor I.D ................................................ 1 Tape, Non-Skid 6" w/Black .......................................... 4L.F. Paint, Yellow ............................................................... 3gal.

FfGURE 11 DECAL {NSfAl...I...AnoN

13

22 28

6

a :OlH ~:O£S

:OlH

':loa

1P'fioo--_ _ _ 20

9

80m SIDES

7

2

19

80lH

sma 7

801M

sma 5

a 4

32 14 15161718 11

9

10

1080lli 9DES

29

24 21

f

ITEM

FIGURE 10c UPPER CONTROL BOX INST ALLA TlON PART NUMBER DESCRIPTION

Ref. 1 2 3 ·4 5 6 7 8 9 10 11 12 13 14 15 16 17

55150 54253 53093 BOW30037 BOW31432 54498 BOW34273 54254 01 O-R 1013-00 BOW33848 5 191 3 51 914 52028 52672 67872 BOW31127 55108 53190

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Upper Control Box Installation .................................. 1 Panel, Side Control Box ........................................... 1 Valve Assembly, Platform ........................................ 1 Bolt, Hex .31 "-18UNC x 3.00" ................................ 3 Washer, Flat .31 "10 x .68"00 ................................. 3 Spacer, 561L Vlave Mtg. 9/16 1/8 ........................... 3 Nut, Lock Hex 5/16-18UNC ..................................... 3 Cover, Chicks Upper Control Box .............................. 1 Weldment, Control Box Handle ................................. 1 Screw, Self-Tap .25· x 1.00" Lg .............................. 8 Operator, Red P-Pull................................................ 1 Base + 1NC Contact .............................................. 1 Operator, 2Pos. Rot................................................ 1 Base + 1NO Contact .............................................. 1 Switch-Short Arm ................................................... 1 Screw, Slotted Mach. 6-32 xl ................................ 2 Decal, Chick Upper Control Top ................................ 1 Decal, Chick Platform Lift Lower .............................. 1

f'-

MANUAL IUll.()03 SEPTEMIEIl 1M3

FIGURE 10c UPPER CONTROL BOX INSTALLATION

....

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1 1 1 1 1 1 1

:1

MANUAL 12311.003

FIGURE lOb PLATFORM CONTROL BOX ASSEMBLY PART NUMBER

DESCRlPTION

525aO 52594 Ref. 53093 BOW30052

Control Box Assembly .................................................. 1 Bracket, Control Box .................................................... 1 Decal, Control Box (See Figure 11) .............................. 1 Valve Assembly (See Figure lOA) ................................. 1 Bolt, Hex, Grade 5, .38·16UNC X .75 ........................... 2

7 8 9 10

BOW31327 BOW36603 52745 52595 BOW30002

Washer, Split Lock, Grade 5, 3/8 ................................. 2 Nut, Lock, Grade 12, .38·16UNC .................................. 2 Guard, ConttOl Box 38·3/4 Lg•..•....•............................. 1

11 12 15

BOW31373 BOW31201 51913

WaSher, Split Lock, Grade 5, 1/4 ................................. 5 Nut, Hex, Grade 5, .25-20UNC ..................................... 5

;[TEM !

1

2 3 4 ::>

6

..-16

51914 17 3608418 36083 67295-019 19 -[ndicates [tems Not Shown

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I

Co'Vert Control Box ............................................................................. 1 Bolt, Hex, Grade 5, .25·20UNC X .75 ........................... 5

Knob, Push-P'Ull ............................

iloilo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Block, Contact, N.C....................................................... 1 Guard, foot Switch ........................................................... 1 Switch, Foot ........................................................................ 1 Cable, 2 Cond. 16AWG Type SO .............. ~ ................... 33 LF

FIGURE lOb PLATFORM CONTROL BOX ASSEMBLY

<:::) r :

10

11

12

o I

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--i

4

15

3 \.

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2

I i

TCfu 01

a

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( , [TEM 1

·2 -3 -4 -;)

-6

·7 -8 -9 10

FIGURE lOa CONTROL VALVE ASSEMBLY DESCRIPTION ?ARTNUMBER

54230 BVDOI029 02448 00456

02298 B0W31120-2 B0W31341-1 BOW31242 53224 53225 54394

11 -indicates items Not Shown

Q1Yj

Valve, Control ............... ..... ........... ... ....... ............................................... 1 Miao Switch •..•..••.•.••.•.•..•......••••.••..•.••......................... 3 Sttaight MH06 M006 ••••••••••••••••••••••••••.•••.••......••.......•• 4 5 ttaight MJ'Q.4. M 006 . .. ............................................ .................................... 2 Elbow 90 MH06 FJ06 •••••••••••••••••..•.•••••••••.•...............••• 2 SCa.. SLTt RNO #04-40 x .625 ..................................... 6 Washer, 1.Dc:k.·Ex:teIDBl #4 •••••••.•.•..•.••.•••••.......•............. 6 Nut #~UNC .•••••••••••••••••.•••••••••••••••••••••••..••••.•...••..••• 6

Hand.le, Drive/Steer .•..•••.•...••.......•..•.•.•........................ 1 Hari"dle, 1 Hand1.e, 1

Uft.................................................................. lift..................................................................

FIGURE 15 ROTATING BEACON INSfAll.ATION (OPTION)

[TEM

PART NUMBER

DESCRIPTION

40984

Rotating Beacon installation ......................................... Ref. Plate, Beacon Mounting ............................................... 1 Beacon, Rotating 24V Amber ....................................... 1

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{ -1 2

3 4 5

6

50512 BOW31144 67295-019 BOW31325

- [ndicates (tems Not Shown

Nut, Hex .25·20UNC •.•••••••..•....••..•......•........................ 1

Cable ••.•....••..•••.••.....•.....•..•..•............•..••....................... 4L.F .

Washer, Split l..ock .25 dia•..................•....................•... 1

FIGURE 16 BATfERy INDICATOR. lNSTALl..\110N (OPTION)

2

2

6

5

(s)

Rat.

IITEM ·1 2 3 4

FIGURE 16 BAlTERY INDICATOR INSTALlATION (OPTION) PART NUMBER DESCRIPTION

52772 52747

Kit, Battery lndicator .................................................... Ref.

67295-019

I

Meter, SattelY .............................................................. 1

5

BOW31144

Cable, 2 Condo 16-AWGType SO ••••••••.••••••••.••••••...•••••. 4.0LF Relayt Low Voltage ....................................................... 1 Screwt RoUIld Head. Gnde 5 .......................................... 2

6

B0W31255

Nut, Keps, Grade 5, #10..32UNC .................................. 2

52748

. [ndicates (tems Not Shown

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HGURE 17110 VOLT UNE TO PLATFORM INsrAl.!.AnON (OPTION)

7

6

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I

FIGURE 17 110 VOLT liNE TO PLATFORM [NSTALLATION (OPTION) PART NUMBER

DESCRIPTION

Ref. 52710 67295-017 29163 29161

1 IO-Volt Line To PlatfollI1. ...............•............................ Ref. Plug, 3-Prong Male 110 ............................................... 1 Cable, 3 CONDo 12 GA. ...•......•••................................... 1 Breaker, 15 AMP .......................................................... 1 Cover, Receptacle ........•............................................... 1

6 7 ·8 -9 -10

80361 53226 BOW31146 BOW31362 BOW31430

Receptacle, Duplex Female 15 AMP / 125V ................. 1 J-Box, lI0V Receptacle ................................................ 1 Screw Round head, Grade 5 ......................................... 2 Washer, Split Lock # 1 0 ................................................ 2 Washer, Flat # 10 ......................................................... 2

11

67114-003 52735 67123-002 15376-024 BOW23075 BOW31834

Relief Strain, 1/2 NPT .371 X .50 ................................ 1 Decal, 110 Volts Power to Plarfonn ............................. 1 Seal. 1/2/1 ............. ~ ....................................................... 1 Decal, IIOV ................................................................. 1 Connector, Butt 12 -1 OGA Wire .................................... 2 #12-24 Screw, SELFTAP x .50 ..................................... 2

\ lTEM

-1 2 4 -3 5

S",

12 13 -14 -15 ·16

. rndicates Items Not Shown

QIT

. iTEM

FIGURE 18 TRAVEL WARNlNG HORN [NSfALLATION (OPTION) PART NUMBER DESCRlPTION

- l

3

-+ 6

51813 BOW30002 BOW31401 BOW31325 BOW31201

. [ndica[es {[ems Not Shown

6

Q1Y

Travel Warning Hom rnstallarion ....... ~ ......................... Ref. Hom, Warning Travel 12/ 24 VDC .............................. 1 Bolt, Hex. Grade S, .25·20UNC X .75 ........................... 2 Washer. Flat .25 X .63 .................................................. 2 Washer, Split Lock .25 ................................................. 2 Nut, Hex, Grade 5, .25-20UNC .................................... 2

FrGURE 20 KEY SWITCH INSTAllATION (OPTION)

2 \

CHASSIS WElDIIEIT

\

Ref.

'j

3

aGURE 19 DESCENT WARNING HORN INsrA.U...ATION (OPTION) PART NUMBER DESCRIPTION

lTEM

.

• 1

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3

-1 ;)

0

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Descent Warning Hom Installation .............................. Ref. 51813 BOW30002 BOW31401 BOW31325 BOW31201 50120

- ~ndicates (tems Not Shown

Alarm. 12 / 24 vee ....................................................... 1 Bolt. Hex. Grade 5, .2S·20UNC X .7S ........................... 2.

Washer, Flat .25 X .63 .................................................. 2 Washer. Split Flat .25 ................................................... 2 Nut. Hex. Grade St .2S-20UNC .................................... 2

Diode ..................................................................... ~ ....... 2 . ... . .:.

"

FIGURE 20 KEY SWITCH INSTALLATION (OPTION)

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PART NUMBER

DESCRIPTION

1 2

54111 52029

3

AKK02016

Switch, Key ..•..••.••••......••...........•...................•............•• 1 Block, 2 N.O.Contact .....•............................................. 1 Key ............................................................................... 1

[TEM

FIGURE 21 SLOPE SENSOR INSTALlATION (OPTION

2 6

i

5

~4

FIGCRE 22 220 VAC CHARGER lNSTALLATION (OPTION)

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ser ..a..... ' . .

AM..e./MAX ON-atMQNQ

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FIGURE 21 SLOPE SENSOR INSTALLATION (OPTION)

I [TEM -1 2 3 4S

,.

DESCRIPTION

32002 67701-016 BOW31401 BOW31325

Slope Sensor lnstallation ...•............... ..........................

Semor, Slope 2·Ans ••..••.••••.•..........•.•..........................

Stud Weldment .25-20 X .5 TFI'C •••••••••••••••••••.•••••.•..••• Washer, Flat .25 X .63 •......•....•••......•..........•..•..............

Washer, Split Lock .25 ..•..•.........•...•.••.•........................

QIT Ref. 1 2

2 2

8 9 10

BOW31201 67590 BOW31144 BOW31400 BOW31323

Nut, Hex, Grade 5, .25-20UNC •••••••••••••••••••••••••.•.•...•.•. 2 Relay.. .•...•••.••.•••••••.. ••••••••••••••••.••••••••••• .••.• ...... ............ ..... 1 .Screw, Round Head, Grade 5 ••••••••••••••••••.••.•.•••..•...•..•. 2

11 12 13 14 15

BOW31288 51813 BOW30002 BOW31401 BOW31325

Nut, Hex, Grade 5, #10-32 •••••••••••••••••.•.•..•••............... 2 Ala.rm, 12-24VDC •..••••••••••••.••••••••••••••••••••...••••............. 1 Bolt, Hex, Grade 5, .25-20UNC X .75 •.•..••••.•••.•......•..•. 2

Flat .25 X .63 .................................................. 2 Washer, Split Lock .25 ••••••••••••••••••••••••••••••••••.....•..•...... 2

16

BOW31201

Nut, He~ Grade 5, .25-20UNC ••.••••••••••.•••.••...•...•.•...... 2

6 7

{

PART NUMBER

- [ndicates {terns Not Shown

Was,her, Flat.. #10 •••••••••.••..•.•••••••.••...••.•..•...•................ 2 Washer, Split Lock #10 ••••••••••.••••••••..••........................ 2

Was~t

FIGURE 22 220 VAC CHARGER INSTALLATION (OPTION)

(

lITEM

PART NUMBER

-1

2 3

52817

4

BOW31341-1 BOW31242

5

BOW7559

- Indicates [terns Not Shown

l

DESCRIPTION

QTY

220 VAC Battery Charger Installation .......................... Ref. Charger, Battery 220V, 50HZ ...................................... 1 Washer, External Lock #4 ........................................... 2 Nut, Grade S, if4-40UNC ............................................. 2 FuseAGC-lS ................................................................ 1

FIGURE 13 SLIDE OUT EXTENSION DECK (OPTION)

CI

0

~ 0

I r j

19

20 21

r1

I

18

22 6

7 9 10 11

U

IS 16 17 2

3 4

5 ') J

FIGURE 23 SLIDE OUT EXTENSION DECK (OPTION) ITEM

'J'

l

,

,

1 2 3 4 5 6 7 9 10 11 14 15 16 17 18 19 20 21 22 ·23 -24 ·25 ·26 ·27 ·28 ·29 -30· -31 -32

PART NUMBER

DESCRIPTION

53118 52939 52948 52938 52949 54203 BOW31418 BOW30160·375 BOW34278 124-00028·00 50638 BOW31327 BOW36751 BOW32273 54067 BOW36751 BOW31327 BOW30055 53122 52984 51476·009 ZUAOI001 54263 54265 54262 BOW30009 BOW34272, BOW34375 BOW31444

Deck. Extension ([nc1udes Items 2 thru 5) ................... 1 Rolier, Slide ................................................................. 2 End, Slide .................................................................... 4 Pin ................................................................................... 2 Bushing, Inner Roller ................................................... 2 Rolier, Guide, Slide Out ............................................... 2 Washer, Flat. 75-1 OUNe x 3.75 .................................. 4 Bolt, Hex, Grade 5, .75 ................................................ 2 Nut, Elastic Stop 3/4 . 10 ............................................ 2 Bushing 1 x 3/4 xl ..................................................... 2 Cam, Follower ............................................................. 2 Washer, Lock 3/8 ........................................................ 4 Washer, Flat 3/8 .......................................................... 4 Nut, Hex 3/8 ............................................................... 4 Rod, Extension, Guardrail ............................................ 4 Washer, Flat 3/8 .......................................................... 4 Washer, Lock 3/8 ........................................................ 4 Bolt, Grade 5, 3/8 16 x 1 114 ........................ ~ .............. 4 Slide Channel Weldment ............................................. 2 Channel, Roller Weldment ........................................... 2 Pin, Quick Release .31 x 2 ........................................... 4 Lanyard, Quick Release Pin 6 LG ................................. 4 Pad"Sllde Wear ........................................................... 2 Roller, Wear ................................................................ 2 Pad, Button Wear ........................................................ 2 Bolt, Hex, Grade 5, .25 . 20UNC x 2.25, ...................... 2 Nut, Hex Lock, .25 . 20UNC ........................................ 2 Screw, Rd HD, Slotted, .25 . 20UNC x .375 ................. 2 Washer, Flat, .2510 x .6300 ........................................ 2

- Indicates Items Not Shown

Q1Y

FIGURE 24 2532C GERMAN TUEV OPTIONS [TEM 1 2 3 4

5 6

PART NUMBER

DESCRIPTION

52671 54362 34836 52672 38051 52983

Operator, Key Switch ................................................... 1 Hom, 24V 133db Automotive ...................................... 1 Operator, White Pushbutton ........................................ 1 Block, Contact 1NO ...................................................... 2 Coupling, Threaded Test-Point .................................... 1 Operator, Push-Twist ................................................... 1

QIT

FIGURE 2S 2548C GERMAN TIJEV OPTIONS

1\: [TEM 1

2 3

45 6

) i

~,----

PART NUMBER

DESCRIPTION

52671 54362 34836 52672 38051 52983

Operator, Key Switch ................................................... 1 Ho~

Q1Y

24V 133db Automotive ...................................... 1

Operator, White Pushbunon ........................................ 1 Bloc.k, Contact 1NO .... .... ... ......... .............................. .... 1 Coupling, Threaded Test-Point ....•....•.............•............ 1

Operator, Push-Twist ................................................... 1

FIGURE 26 STROBE LIGlIT INSTALLATION (OPTION)

I

[TEM

DESCRIPTION

PART NUMBER

Q1Y

·1 2 3 4

58405 58395 BOW31144

Plate, Top Tt ........................................................................... 1 Light, Amber Strobe 12·72 VDC .................................. 1 Screw, Round Head, Grade S, #lO·32UNF x .5 ........... 3

5

6729S"()19

Cable ................................................................................ 4L.F.

Strobe Light In.stallation .............................................. Ref

. indicates Items Not Shown

PIAIFOM WEI.DIBT

w.

5

,/'

2

4

3