Condor MDL 86E Parts Manual - PDF DOWNLOAD

CONDOR MDL 86E ILLUSTRATED PARTS BREAKDOWN

FIGURE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

DESCRIPTION MDL 86E Final Installation Decal Kit Location and Details Carriage Installation Pump and Drive Assembly Hydraulic Pump Assembly Steering Installation Steering Cylinder Assembly Steering Hub Assembly Drive Valve Assembly Hydraulic Tank Assembly Drive Manifold Assembly Drive Motor Assembly Brake Assembly Turret Installation Turret Rotation Installation Topping Cylinder Assembly Ground Junction Box Assembly Ground Control Box Assembly Rotary Coupling Assembly Electric Slip Ring Assembly Boom Installation Extension Cylinder Assembly Extension Cylinder Slave Leveling Cylinder Assembly Platform Installation 180 0 Platform Rotation Assembly Rotary Actuator Assembly Holding Valve Assembly Platform Control Console Assembly

SAND BLAST KIT OPTION 36 36A 36B 36C

Boom Brush Assembly Boom Brush Without Cover Aerial Control, Boom Bulkhead and Bellows Turret Component Cover

SCHEMATICS

FIGURE 1 MDL 86E FINAL INSTALLATION

REF

DESCRIPTION

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MDL 86E FINAL INSTALLATION

1 2 3 4 5 6 7 8 9 10 11

12 13

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Kit, Decal (See Figure 2) Installation, Carriage (See Figure 3) Installation, Turret (See Figure 14) Pin, Master Leveling Cylinder Pin, Boom to Turret Plate, Boom Pin Beacon, Rotating Pin, Topping Cylinder Installation, Boom (See Figure 21) Pin, Slave Cylinder Pin, Boom to Skirt Installation, Platform (See Figure 25) Assembly, Platform Control (See Figure 29) Strap, Transportation

PART NUMBER

99048 80098 80140 80157 80247 32148 21344 80239 80200 80258 80318 80322 80816 32164

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1 1 1 1 2 2 1 '1 1 1 1 1 1 3

SELF PROPELLED CONDOR

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SAFETY DECAL & PLACARD LOCATION MODEL

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FIGURE 2 DECAL KIT LOCATION AND DETAILS

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FIGURE 2 DECAL KIT LOCATION AND DETAILS

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FIGURE 2 DECAL KIT LOCATION AND DETAILS

TRAVEL SPEED HIGH SPEED WORKS ONLY WITH • SELECTOR SWITCH IN -HI• BOOM BELOW HORIZONTAL • BOOM FULLY RETRACTED

NOTE:

YOU MUSJ NOT OPERAJE THIS OEVI<E UNLESS

AERIAL FUNCTIONS DO NOT OPERATE IN HIGH SPEED 40130

I. YOU HAYE BEEN TIAINED IN THE SAFE flPElATlOfI Of TNiS DEVICE. AND

40130

2. YOU KNOW AND FOLLOW THE SAfETY ANO O~IATINS RECOMMENDATIONS CONTAINED IN THE MANUFACTUIER'S MANUALS, YOUI EMPLOYER'S WOIII IULES AND APPLI· CABLE GOVERNMENTAL REGULATIONS.

I~DRAULIC FLUI~

IMPROPlR OPlRATION MAY CAUSE fATAL INJURY.

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FIGURE 2 DECAL KIT LOCATION AND DETAILS

DO NOT LIFT WHEELS WITH BOOM Also located opposIte sIde on Inner boom 21971-2

AERIAL TO GROUND INTERCOM 80054 CAUTIONe CAUTIONe CAUTION REMOVE TURRET LOCK-PIN ~ BEFORE 'ROTATING TURRET •

ELECTROCUTION HAZARD THIS MACHINE IS NOT INSULATED MAUlTAil SAfE CWIAIICES FROM ELECTRICAL POWER UNES AND APPARATUS. YOU MUST AWW FOR PLATFORM SWAY, ROCK, OR SA&.

THIS AERIAL DEVICE DOES NOT PROVIDE PROTECTION FROM CONTACT WITH OR PROXlMln TO AN ELECTRICAUY CHARGED CONDUCTOR. FROM SUCH CONTACT OR INAOEQUATE CWRANCl SIGN MAKER 2

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BEFORE OPERATING UNI~, READ AND UNDERSTAND ALL OPERATING AND SAfETT INFORMATION IN THE MANUAL AND ON ALL PLACARDS.

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REFER TO INDIVIDUAL PLACARDS FOR SPECIFIC INSTRUCTIONS AT EACH CONTROL

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GENERAL INSPECTION-

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CHECK HYDRAULIC FLUID lEVEL. CHECK BATTERY WATER lEVEL. ROUTINE INSPECTION FOR STRUCTURAL DEFECTS. INSPECT FOR DETER lORA TION (A) FLUID LINES, (B) ELECTRICAL CIRCUITS, (C) BOOM EXTENSION CABLES. CHECK ENGINE OIL AND FUEL LEVEL

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MAXIMUM INTERVALS OF 50 HOURS123456-

CHECK GEAR BOX LUBE lEVELS. GREASE ALL PRESSURE GUN FITTINGS. INSPECT WHEEL DRIVE COMPONENTS. INSPECT 'STEERING COMPONENTS, AND WHEEL NUTS. INSPECT BRAKE COMPONENTS, AND FLUID LEVEL VISUALLY INSPECT ALL MECHANICAL BOOM CABLES, FOR ANY SIGNS OF DAMAGE. REPLACE IMMEDIATELY ANY DAMAGED CABLE. CONTINUED USE OF CONDOR WILL RESULT IN A DANGEROUS CONDITION TO OPERATOR AND EQUIPMENT.

IN THE PLATFORM. REFER TO THE PLACARD ON THE REMOTE CONTROL BOX FOR OPERATIONS FROM THE REMOTE STATION.

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GENERAL OPERATING INSTRUCTIONS1TURN MASTER SWITCH ON AT GROUND CONTROL STATION. 2POSITION SELECTOR SWITCH TO GROUND CONTROL. AND TEST OPERATE ALL AERIAL FUNCTIONS FROM THE GROUND CONTROL STATION. 3POSITION SELECTOR SWITCH TO AERIAL POSITION. 4REFER TO WORK PLATFORM INSTRUCTION PLACARDS FOR ALL OPERATIONS 5-

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FIGURE 2 DECAL KIT LOCATION AND DETAILS

CALAVAR SEII-PROPEWD CONDOR WARNINas 1. BEFORE OPERATING CONDOR, READ AND UNDERSTAND All OPERAT1NG/SAFETY INFORMAT10N IN

THE OPERAT10N/MAINTENANCE MANUAL AND ON All DECALS/PLACARDS DISPLAYED ON THIS UNIT.

2. BE FAMIUAR WITH THE UNIVERSAL SYMBOLS USED ON THE CONTROL CONSOLES. 3. BE AS 4. DO 5. DO

SURE THAT CONDOR IS PROPERLY MAINTAINED IN ACCORDANCE WITH CALAVAR'S REQUIREMENTS SPECIFIED IN THE OPERATION/MAINTENANCE MANUAL ~_.

NOT OPERATE THIS MACHINE IF IT DOES NOT FUNCTlON PROPERLY. NOT MAKE ANY MODIFICATIONS TO CONDOR WITHOUT WRITTEN CONSENT OF CALAVAR.

DAILY INSPECTION CHECIUST IEFORE USINa CONDOR (REFER TO OPERATION/MAINTENANCE MANUAL FOR FACTORY RECOMMENDAT10NS) 1. CHECK FLUID LEVELS IN HYDRAUUC AND FUEL TANKS AND BATTERY. 2. CHECK ENGINE CRANKCASE OIl. AND COOLANT FOR WATER-COOLED ENGINES ONLY. 3. VISUAllY INSPECT CONDOR FOR LOOSE OR MISSING PARTS. WEAR, WELD CRACKS. DENTS OR OTHER SIGNS OF DAMAGE. 4. CHECK TIRES FOR WEAR, CUTS. AND INFLATION PRESSURE (PNEUMAtiC TIRES ONLy)' 5. CHECK ALL VISIBLE BOLTs. NUTS. PINS AND FASTENERS FOR PROPER INSTALLATION. 6. CHECK HYDRAUUC COMPONENTs. FLUID UNES AND FITTlNGS FOR lEAKS. 7. INSPECT ELECTRICAL HARNESSES, CONNECTORS. CIRCUITs. AND BOOM MECHANICAL CABLES (3-SECTlON BOOMS ONLy) FOR DAMAGE AND PROPER INSTALLATION. 8. CHECK 5° SLOPE SENSOR AND INDICATOR UGHT FOR PROPER OPERATION. 9. CHECK TURRET ROTAT10N GEAR BOX, RING GEAR BOLTS AND LOCK-STRIPS FOR PROPER INSTALLATION. aINEUL OPERlnN. INmumo•• 1. CHECK THAT TURRET LOCK-PIN IS REMOVED (APPUCABLE ONLY TO CONDOR MODELS WITH TURRET

ROTATION LOCKING FEATURE FOR TRANSPORTING).

2. TURN MASTER SWITCH ·ON" AT GROUND CONTROL CONSOLE. START ENGINE/MOTOR AND ALLOW UNIT TO WARM TO OPERAT1NG TEMPERATURE.

3. PosmON SELECTOR SWITCH TO -GROUND CONTROL" AND TEST OPERATE ALL AERIAL FUNCTlONS FROM THE GROUND CONTROL CONSOLE. 4. PosmON SELECTOR SWITCH TO -AERIAL CONTROL", THEN ENTER THE WORK PLATFORM AND ATTACH THE SAFETY BELT/LANYARD. 5. REFER TO WORK PLATFORM IOcaunor DECAL FOR ALL OPERAT10NS IN THE PLATFORM. 6. FOR TRANSPORTING, USE EXTREME CAUTION WHILE LOADING/UNLOADING THE CONDOR UNDER ITS OWN POWER: • TRAVEL IN LOW SPEED MODE ONLY. • MAKE SURE BOOM IS FULLY RETRACTED AND BELOW HORIZONTAL • ROTATE TURRET IN UNE WITH CHASSIS. • DO NOT EXCEED RAMP ANGLE OF 14° (2.5 FEET RISE IN 10 FEET).

35366

FIGURE 2 DECAL KIT LOCATION AND DETAILS

. CAUTION 1. 00 NOT OPERATE THIS MACHINE UNLESS YOU ARE A TRAINED AND

AUTHORIZED OPERATOR FOR THIS CONDOR MODEl. BE-FAMILIAR WITH UNIVERSAL SYMBOLS USED ON CONSOLES. 2. CHECK ALL MACHINE FUNCTIONS, INCLUDING BRAKES, PRIOR TO EACH DAY'S USE. 3. ALL PERSONNEL IN PLATFORM MUST WEAR APPROVED HARD .HATS AND BODY BELTS WITH LANYARDS ATIACHED TO DESIGNATED POINTS ON THE PLATFORM ASSEMBLY. 4.-0PERATE ALL CONTROLS SLOWLY FOR SMOOTH PLATFORM MOVEMENT. WATCH FOR OBSTRUCTIONS WHICH MAY STRIKE PLATFORM, PERSONNEL, CONTROLS OR MACHINE. 5. DO NOT OPERATE THE CONDOR ON SOFT OR UNEVEN SURFACES OR ON SLOPES IN ~XCESS OF 5:) (10.5 INCH RISE IN 10 FEET).

6. DO NOr-OPERATE THE CONDOR WHEN WIND VELOCITY EXCEEDS 25 MPH. .

7. NORMAL TRAVEL POSITION IS WITH THE BOOM FULLY RETRACTED AND "TURRET COUNTERWEIGHT" POSITIONED OVER THE DRIVING (FRONT) AXLE. THE BOOM MUST BE ELEVATED TO PROVIDE ADEQUATE GROUND CLEARANCE FOR THE PLATFORM ASSEMBLY. DIRECTION OF PLATFORM TRAVEL REVERSES IN RELATION TO CONTROLLER MOTION WHEN THE BOOM IS OVER THE FRONT AXLE. DO NOT DRIVE THE CONDOR WITH THE BOOM ELEVATED IF ANY PART OF THE MACHINE IS WITHIN 6 FEET OF AN OBSTRUCTION. 8. THIS CONDOR IS EQUIPPED WITH A SLOPE SENSOR AND AN INDICATOR LIGHT ON AERIAL CONTROL CONSOLE TO INDICATE A 50 OUT-OFLEVEL CONDITION. ALL BOOM FUNCTIONS ARE INOPERABLE WHEN CONDOR IS MORE THAN 50 OUT-OF-LEVEL. NOTE: TO CORRECT THIS CONDITION, REVERSE/CHANGE DIRECTION OF GROUND LEVEL TRAVEL UNTIL INDICATOR LIGHTS GOES OFF. .

9. HIGH SPEED MODE FOR TRAVEL WORKS ONLY WHEN SELECTOR SWITCH IS IN "HJGH" AND BOOM IS BELOW HORIZONTAL. AERIAL FUNCTIONS DO NOT OPERATE WITH UNIT IN HIGH SPEED.

10. IN CASE OF EMERGENCY, DEPRESS EMERGENCY "STOP" BUTION. 35365

FIGURE 2 DECAL KIT LOCATION AND DETAILS

CALAVAR CONDOR. CAUTION DO NOT OPERATE THE AERIAL LIFT WITH THE VEHICLE ON' SLOPES IN EXCESS OF 5 DEGREES

1. INSPECT VEHICLE AND AERIAL DEVICE. TRAVEL CON~IGUItATION NORMAL TRAVEL POSITION THE BOOM SHAll BE RETRACT£D,.

POSITIONED OVER THE DRIVING AXLE AND ElEVATED TO PROVIDE ADEQUATE GROUND CLEARANCE FOR THE' Pf.ATFORM..

2.

WARNING

3.

SEVERE DAMAGE TO BOOM-CABlE.ASSEMBUESWILLBE CAUSED riA) DRIVING exrENDED BOOM INTO STATIONAIY OBJECTr.. _ DRIVING OBJECTS. INTO STATIONAl'( BOOM..

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VISUAL INSPECTION OF BOOM EXTENSION-CABlES MUST' BEACCOMPlISHED PERIODICAllY TO DETERMINE-ANY DAMAGE. DAMAGED CABlES MUST BE REPlACED IMMEDIATay~ FAILURE TO DO SO WIll RESULT INA DANGEItOl5 CONDITION TO OPERATOR AND EQUIPMENT..

6.

INCLUDING OPERATION. PRIOR TO USE. DAILY. FOR STATIONARY OPERATION VEHICLE MUST BE SECURELY PARKED AND STABILIZED FOR THE WORK TO BE PERFORMED BEFORE AERIAL DEVICE IS OPERATED. OUTRIGGERS WHEN REQUIRED MUST BE ON SOLID FOOTING. OPERATORS SHALL WEAR A BODY BELT. AND ATTACH WITH A LANYARD TO BOOM OR PLATFORM. OPERATE ALL CONTROLS SLOWLY FOR SMOOTH PLATFORM MOTION. DO NOT LOAD BEYOND RATED CAPACITY.

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CAUTION

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DO NOT USE CONDOR AS A WELDING GROOND DO NOT WELD ON CONDOR

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DO NOT JUMP START OTHER· VEHICLES WITH BATTERY CONNECTED TO CONDOR o

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WITHOUT DISCONNECTING BOTH POSITIVE AND NEGATIVE BATTERY LEADS REFER TO MAINTANCE MANUAL FOR ALL WELDING PROCEDURES

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THIS SELF-PROPELLED CONDOR IS EQUIPPED WITH SLOfl( SENSORS AND INDICATOR UGHT. WHEN BOOM IS ABOVE HORIZONTAL AND THE MACHINE IS IEING DRIVEN UP, DOWN, OR ON A SIDE GRADE AT ,- OUT OF LEVEL. THE INDICATOR UGHT WILL COME ON AND ALL BOOM FUNCTIONS WILL BE INOPERABLE •.

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TO CORRECT CONDITION--{OO NOT LOWER 100M WITH EMERGENCY LOWERING). REVERSE DIRECTION OF GROUND TRAVEL UNTIL LIGHT GOES OUT INDICATING THE. CONDOR IS AGAIN LESS T~N ,. OUT Ofll.EVI!LAND THE 100M FUNCTIONS ARE AGAIN OPERABLE. 21880 Q

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FIGURE 2 DECAL KIT LOCATION

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DETAILS

ELECTROCUTION HAZARD KEEP CLEAR DEATH OR SERIOUS INJURY CAN RESULT fROM CONTAu WITH THIS EQUIPMENT OR VEHICLE IF IT SHOULD BE ElECTRICAllY CHARGED. 21882·1 21882-1

you MUST NOT OPERATE THIS DEVICE UNLESS 1. YOU HAVE BEEN TUIIID III TH£ SAfE OPERAnDI Of TIIS

DEVICE, AND 2. YOU KNOW AND FOLLOW THE SAfETY AND OPEIAnNC RECOIMENDAnoNS CONTAlllEI III TH£ MANUFACTURER'S MANUALS, Y. EMPLOUR'S lOll( RtiS AND APPU· CAll GMIIIEITAl. REaATINS. IMPRIU IUI_ MAY CAUSE FATAL INJURY 776100f

7761008

. 1 INSPECT VEHICLE AND AERIAL DEVitt. . INCLUDING onRATION. PRIOR TO USE. DAILY. 2 fOR STATIONARY OPERATION VEHIClF· MUST BE SECURELY PARXED AHO STAB/UZED FOR THE WORX TO BE PERFOiUIED BEFORE AERIAL DEVICE IS OPERATED. 3 OUTRIGGERS WHEN REQUIRED MUST BE ON c;OLlO fOOTING. " OPEP.ATOilS SHAll WEAR A BOOY BELT.: ANO ATTACH WITH A L:.NYARO TO ROOM OR PLATfORM:.

5. OPERATE ALL CONTROLS SlO'NlY FOR SMOOTH PLATFORM MOTION. 6. 00 NOT LOAD RFYOND RATED C;'PAClrf '''1011

7761010

Sign No. 7761010 lists operating practices which contribute to the proper operation of aerial devices. Application· should be. in line-of-sight visibility of operators of upper and lower controls.

FIGURE 2 DECAL KIT LOCATION AND DETAILS REF

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

Pl acard, Transport Tie Down Decal, Travel Speed Decal, Danger Not Insulated Nameplate, Hydraulic Fluid Decal, No Step Nameplate - Gas Nameplate, Diesel Decal, Do Not Lift Wheels With Boom Decal, Danger, Qualified Operation Nameplate - Aerial to Ground Intercom Decal, Turret Lock Pin Nameplate, Caution &Warning Decal, Warning Not Insulated Nameplate, Caution &Warning Decal, Lube Chart Nameplate, Caution Welding Decal, 5° Slope Nameplate, 110 Volts Nameplate, 500 lbs. Load Capacity Decal, Keep Clear Decal, Hazard &Accident Prevention Decal, Caution Decal, Calavar Corp.

Decal, Forward Arrow Decal, Forward Placard, Serial No.1 Name plate Decal, Condor Decal,86 Decal, Operation Instructions Decal, Made in U.S.A.

11

12 13 14 -15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30

PART NUMBER

80056 40130 21882-002 21850 32156 21849 15376-012 21971-002 21882-003 80054 40191 21416-B 21837 21416-B 80905 21854 21880 15376-024 80283 21882-004 67020-002 21882-004 15430 35042 35043 15843 21834 40791-008 35366 35656

QTY

5 1 2 1 3 1 1 2 2 1 2 2 1 2 1 2 1 1 1 1 1 1 1 2 2 1 2 4 1 1

FIGURE 3 CARRIAGE INSTALLATION

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FIGURE 3 MDl 86E CARRIAGE ASSEMBLY

REF 1

2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

DESCRIPTION

Weldment, (;arrlage Assembly, Pump and Drive (See Figure 4) Pack, Battery Starter, Motor Charger, Sequential Battery Installation, Steering (See Figure 6) Assembly, Steering Tire Wheel Assembly, Drive Tire Wheel Nut, Wheel Cone Assembly, Drive Valve (See Figure 9) Assembly, Torque Hub Horn, Auto Type Assembly, Aux Diesel Engine Weldment, Hydraulic Tank (See Figure 10) Door, Access Assembly, Drive Manifold (See Figure 11) Battery, 12VDC Bolt ,J Nutr, Wing Bracket, Battery Hold Down Assembly, Chassis J-Box Box, Starter Gear, Slewing Ring Filter, Return Cover, Carriage Top Tank, Fuel System, Intercom Assembly, Hydraulic Motor Motor, Drive (See Figure 12) Brake (See Figure 13)

PART NUMBER

80099 36420 80011 32855 80944 80109 80102 80103 30288-002 36530 80107 80335 80061 80421 80334 36707 32614 BOW219 BOW34324 80299 80310 ----25207 25165 80818 80977 80134 80962 VRH02093 VRH02050

QTY

1 1 2 1 1 1 2 2 20 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1

FIGURE 4 PUMP AND DRIVE ASSEMBLY

7,10 )11,14,19

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15 10 16 ,,17 13 18

10 " 12

FIGURE 4 PUMP AND DRIVE ASSEMBLY REF

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

Motor, 25HP 96 VDC Bell Housing Pump (See Figure 5) Coupling Sheave & Taper Lot Assembly V-Belt Alternator, 12V 37AMP Strap, Belt Tension Adj. Cover, Alternator Pulley Flatwasher Lockwasher Bolt, Hex Bolt, Hex Bolt, Hex Flatwasher Lockwasher Bolt, Hex Nut, Hex Nut, Hex Bolt, Hex SCR, Soc. Hd. Ft. Connector, STR Bushing, Reducer Bushing, Reducer Elbow, 90° Swivel El bow, 90° Elbow 90°

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

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PART NUMBER

32853 32921 32524 32881 32882 67324 32218 40162 40170 BOW31415 BOW31329 BOW30I06 BOW30I04 BOW30I08 BOW36703 BOW36727 BOW30054 BOW31203 BOW31205 BOW30052 BOW36854 02582 00370 BOW13360 02652 02675 02320

QTY

1 1 1 1 1 1 1 1 1 6 6 2 2 1 3 3 1 1 1 2 2 1 1 1 2 1 1

FIGURE 5 HYDRAUlIC PUMP ASSEMBLY

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FIGURE 5 HYDRAULIC PUMP ASSEMBLY

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FIGURE 5 HYDRAULIC PUMP ASSEMBLY REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

DESCRIPTION

Assembly, Variable DISP Pump Kit, Control Valve Plug Spool Spool Housing, Control Valve Screw, Cap (attaching parts) O-Ring Gasket, Control Valve Plug, Special Orifice Retainer, Spring Spring, FC (400 PSI) Pin, Spring Spring, PC (3,000 PSI) O-Ring Screw, Adjusting Nut, Lock (attaching parts) Plug Cap, End Screw, Cap (attaching parts) Cap Pin Pin Screw, Adjustment O-Ring Cylinder, Control Gasket, End Cap Shim Bearing, Rear Plate, Valve Kit, Cylinder Bloc~.

Barrel Pin Washer Slipper Retainer, Slipper Piston, Plate, Thrust Plate, Swash Shaft, Drive Bearing, Front Retainer, Spring Spring Plug O-Ring Bearing, Journal O-Ring Shim Trunnion Washer, Ring (attaching parts) Bolt, SOCHD (attaching parts) Housing Sea 1, Li P Ring, Retaining

PART NUMBER

32524 RTNOI826 RTNOI024 RTNOI023 RTNOI025 RTNOI827 RTNOI021 RTNOI022 RTNOI020 RTNOI011 RTNOI026 RTNOI027 RTNOI828 RTNOI006 RTNOI029 RTN01030 RTNOI031 RTN01032 RTNOI024 RTN01047 RTN01043 RTNOI034 RTNOlO05 RTNOI004 RTNOI829 RTNOI035 RTN01038 RTNOI037 RTNOI830 RTNOI831 RTNOI832 RTN01013

RTNOIOI5 RTNOI833 RTN01046 RTNOI834 RTNOI040 RTN01041 RTNOI007 RTNOI008 RTNI8036.

RTNI8037 RTNOI838 RTNOI839 RTNOI835 RTNOI044 RTNOI840

QTY

1 2 1 1 1 4 1 1 1 1 2 1 1 1 2 2 2 1 1 4 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 9 1 1 1 1 1 1 1 1 2 2 2 2 6 6 1 1 1

FIGURE 6 STEERING INSTALLATION

17

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

DESCRIPTION

PART NUMBER

King Pin Capscrew, Hex Hd. Rod End Bea ri ng Lock Nut, Hex Washer Knuckle Assembly, RH Bearing Capscrew, Hex Hd. Cylinder, Steering (See Figure 7) Cotter Pin Knuckle Assembly, LH Castle Nut Capscrew, Hex Hd. Nut, Hex Lockwasher Castle Nut Capscrew, Hex Hd. Tie Rod Pin, Cotter

80443 BOW46224 80112 BOW34286 BOW36720 80884 80119 BOW46222 35076 BOW38250 80885 BOW31292 BOW46225 68486 BOW36725 BOW31291 BOW46004 80446 BOW38262

QTY

2 2 2 1 13 1 4 1 1 3 1 2 1 2 4 3 4

1

2

FIGURE 7 STEERING CYLINDER ASSEMBLY REF

DESCRIPTION 1 2 3 4 5 6

7 8 9

10 11

12 13

14

15 16 17 18 19 20

21

PART NUMBER

Assembly, Steering Cylinder Fitting, Lube End, Female Rod Nut, Jam Rod Cap, Head Plug, Nylon Screw, Set Head Piston Nut, Lock Weldment, Tube Bearing, Spherical Kit, Seal Wiper U-Cup, Type B Poly-Pak Ring, Head Back-up O-Ring, Head O-Ring, Rod Ring, Piston Wear Assembly, AQ Seal

QTY

35076 BOW7595

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

35689

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FIGURE 8 STEERING HUB ASSEMBLY REF

DESCRIPTION

1 2 3 4

5 6 7 8 9 10 11

12

PART NUMBER

Hub Assembly

80883

Grease Seal Cup, Bearing Lug Nut Lug Bolt Hub Weldment Cone, Bearing Spindle Nut Cotter Pins Cover, Dust Non-Keyed Cup, Bearing Cone, Bearing

80882 80880 92102 92103 80876 92097 92105 92106 30289 CHBOO101 92099 80881

3

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QTY

1 1 8 8 1 1 1 1 1 1 1 1

FIGURE 9-ORIVE VALVE ASSEMBLY

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FIGURE 9 DRIVE VALVE ASSEMBLY REF

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

DESCRIPTION

Assembly, Drive Valve Elbow, 90 (Z) Cap Connector, STR Reducer Tee Elbow, Mod (P) Elbow, Mod (T) Elbow 90 Connector, STR (A.8) Valve, Drive . Pl ate, Cover O-Ring O-Ring O-Ring Br~cket, RH Mounting Bolt, Hex Washer, Flat Shim Bracket, LH Mounting Bolt, 1/4 - 20 x .375 Plate, Manifold Manifold Valve Valve, 23 GPM Section Assembly, End Cap Assembly, End Cap O-Ring Cup, Spool End (Used On Item) Spring (Used On Item 28) Cup, Spring (Used on Item 28) Spool, End (Used on Item 28) Cap, End Screws, SHCS Assembly, Solenoid Screw, Mounting Connector, Solenoid Insert Spool, Pilot Body Screw, SHCS Assembly, Pilot Valve O-Ring (only) O-Ring (only) Plate, Pilot (with O-Ring) Body/Plug Screw, Mounting O-Ri ng O-Ring Spool

PART NUMBER

02236 04003 01160 00423 00328 68420 32758 00314 00222 36530 GNHOll13 GNHOI117 GNH01073 GNHOI038 GNHOI114 BOW36007 BOW36701 GNH01059 GNHOI054 GNHOO115 GNHOI112 GNH01005 GNHOI116 GNHOI036 GNHOI037 GNHOI013 GNH01009 GNH01014 GNHOI066 GNHOOI03 GNHOOI02 GNHOll05 GNHOOI09 GNHOOI08 GNHOOI0l . GNHOOI04 GNHOI044 GNHOI006 GNHOI005 GNHOO114 GNHOI040 GNHOO110 GNHOI030 GNH01038 GNHOI115

QTY

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 4 4 4 1 2 1 1 1 1 1 1 1 1 1 1 2 8 2 8 2 2 1 1 4 1 1 3 1 1 4 5 4 1

FIGURE 10 HYDRAULIC TANK ASSEMBLY

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NOTE: Tank In teg rei Part of Carriage

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FIGURE 10 HYDRAULIC TANK ASSEMBLY REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

DESCRIPTION

Filler Breather Return Fi 1ter Suction Filter Oil Level Gauge Capscrew, Hex Hd. Lockwasher Capscrew, Hex Hd. 1/411 - 20 UNC Lockwasher Bushing Tee Bushing Tee 90° Elbow Tee 90° Elbow Tee, 1 1/211 NPT Close Nipple, 3/4 11 NPT Bushing 90° Swivel Elbow Tee Quick Disconnect· Gasket Gasket Plug, Pipe 2 1/211 Countersunk

X

PART NUMBER

QTY

80118 25165 21473 80126-004 BOW36052 BOW36727 BOW BOW36725 2081-12-6 2030-6-6 2081-20-12 203301-12-12 2024-12-12 2092-12-12 2024-12-12

1 1 1 1 10 10 22 22 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

1/211 LG.

-

2081-24-12 2071-6-6 203102-6-6 67051 80421 80422 QDR01005

I

FIGURE 11 DRIVE MANIFOLD ASSEMBLY REF 1 2

3 4 5 6 7 8 9

10

11 12 13 14

DESCRIPTION

PART NUMBER

Assembly, Drive Manifold Connector, STR (AI, A3, Bl, B3) Elbow 90 (A2, B2) Connector, STR (PI) Plug Manifold Drive Body, Drive Manifold Cartridge, Logic Element NC Cartridge, Logic Element NO Seal, Logic Element Cartridge, Counterbalance Seal, Counterbalance Cartridge, Flow Divider Combiner Seal, Flow Divider Combiner

04051 02333 00456 02447 36707 34967 36287 36285 RTMOI009 36286 RTMOI011 67401 COQOI001

QTY

4 2 1 2 1 1 2 2

4 2 2 1 1

2

~~_-4

8\

13

10

®

FIGURE 12 DRIVE MOTOR ASSEMBLY

32:

131

'

././././,~

('14' I

(' /.,V

v'

t!i:\ ~"17 33

~ 19 18

26.

32

i

FIGURE 12 DRIVE MOTOR ASSEMBLY REF

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

DESCRIPTION

Assembly, Drive Motor Cover, Gear (Shipping Only) Screw, Cap (Shipping Only) Ring, Retaining Gear, Drive Washer, Spacer Ring, Retaining Race, Bearing Thrust Bearing, Thrust S-Shaft, Power Key, Woodruff Pin, Drive Bearing, Roller Cap, Rear End Gear, Pinion Ring, Retaining Ring, Teflon Back-up Bearing, Step Bearing, Needle Valve, Rotary Abutment Roller, Tip Seal Roller, Body Seal Plate, Home Seal Rotor Housing, Displacement Cap, Front End Washer, Lock Screw, Cap Pin, Dowel Seal, H.P~- Shaft Kit Seal Seal, Oil Seal, O-Ring Ring, Retaining O-Ring, Front Cap Seal

PART NUMBER

VRH02093 VRH02067 VRH02063 VRH02069 VRH02070 VRH02071 VRH02072 VRH02073 VRH02074 VRH02075 VRH02042 VRH02076 VRH02077 VRH02078 VRH02079 VRH01765 VRH02080 VRH02081 VRH02082 VRH02083 VRH02084 VRH02085 VRH02086 VRH02087 VRH02088 VRH02089 VRH01784 VRH02090 VRH02091 VRH02092 VRH01761 VRH02025 --------

--------

--------

QTY

1 7 2 1 1 1 2 1 1 3 1 2 1 2 4 4 4 4 2 3 18 3 1 1 1 9 9 2 1 1 3 4 1 1

FIGURE 13 BRAKE ASSEMBLY

4

(l

2

I

l~

,,-

...

/\

11

r1 REF 1

2 3 4

5 6 7 8 9

10 11

12 13 14 15 16 17 18

"

,/

,/

DESCRIPTION Assemb 1y, Brake Plate .Adapter Washer, Brass Bolt, Allen Spring, Die Pl ate, Pressure Disc, Friction Drive, Plate Ri ng, Spacer Housing Screw, Cap Socket Head Kit Seal O-Ring, Adapter Plate O-Ring Ring, Back-up Pressure Plate O-Ring, Pressure Plate O-Ring, Housing Ring, Back-up Housing

PART NUMBER VRH02050 VRH01797 VRH01763 VRH01795 VRH02068 VRH02039 VRHOlOOI VRH01814 VRH02066 VRH02040 VRH01769 VRH02061 VRH02053 VRHOI813 VRH01794 VRH01788 VRH01794 VRH01744

) QTY,

1 6

6 8 1 7 6 1 1 8 1 2 1 1 1 1 1

RRET :INSTALLATION r-____________________~FI~W~M~14~ru~~

I

-,.---

--.- -

~., --

-

o

FlGtmE14TURRET INSTALLATION

~---

\

\

\

\

~

\

\

FIGURE 14 TURRET INSTALLATION REF

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 48 49 50 51 52 53 54 55 56 57 58

DESCRIPTION

Turret Assembly Turret Weldment Gear Reducer Assembly (See Figure 15) Master Leveling Cylinder (Seal Kit #RHD0102E) Topoping Cylinder (See Figure 16) Ground Control Box Assembly (See Figure 17} Topping Cylinder Pin Leveling Cylinder Pin Rotary Coupling (See Figure 19) Solenoid Control Valve HPI Control Valve 90° Elbow Wobbulator Electric Slip Ring (See Figure 20) Tee Tee O-Ring Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly 90° Elbow 0 Ring 90° Elbow 0 Ring 90° Elbow 0 Ring 90° Elbow 0 Ring Adapter Adapter Reducer 90° Elbow 45° Elbow 90° Elbow O-Ring Adapter O-Ring Holding Valve Turret Counter Weight Cover Lockwasher Capscrew, Hex Hd. Capscrew, Hex Hd. Nut, Hex Lockwasher Capscrew, Hex Hd. Turret Covers Grab. Handle Handle Handle Rod Handl e Bolt

PART NUMBER

80140 80141 80194 58340 80144 80133 80152 80153 32554 58189 80122 2071-4-4 80188 80120 00344 02593 80286-1 80286-2 80286-3 80286-4 80286-5 80286-6 80286-7 80286-8' 80286-9 80286-10 80286-23 80286-24 80286-25 80286-26 80286-27 04036 04008 02677 04523 02807 02800 02795 02219 02322 02236 02525 40104 80270 BOW36734 BOW36214 BOW46219 BOW31210 BOW36725 BOW46002 80145 80155 80146 80147 80148

QTY

1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 3 1 1 3 1 3 6 4 2 2 2 1 1 14 6 8 8 44 44 2 4 2 2 2

FIGURE 14 TURRET INSTALLATION

REF 59 60 61 62

DESCRIPTION

Hinge Door Holder Turret Counter Weight Pressure Gauge

PART NUMBER 80149 80189 80150 18832

QTY 2 2 1 1

FI~

15 TURRET ft6fATI6N IftSTAlLAfltIC

,... ,...

FIGURE 15 TURRET ROTATION INSTALLATION REF

1 2 3 4 5 6 7 8 9 10 11

12 13 14

DESCRIPTION

Rotation Speed Reducer Assembly Speed Reducer Hydraulic Motor Mounting Plate Turret Rotation Pinion Capscrew, Hex Head Lockwasher Capscrew, Hex Head Lockwasher Valve Cross Over Relief Key Retainer Disk Screw, Flat Hd. Hex Soc. Capscrew, Hex Hd. Lockwasher

PART NUMBER

80194 25179 32762 80154 80640 BOW36054 BOW36727 BOW36147 BOW36731 68335 BOW31959 25155 BOW36854 BOW36035 BOW36726

QTY

1 1 1 1 2 2 4 4 1 1 1 1 4 4

FIGURE 16 TOPPING CYLINDER ASSEMBLY REF

1

2 3 4 5 6 7 8

DESCRIPTION

Topping Cylinder Barrel Head Piston Rod Stop Tube Fluid Line C' Bal Manifold C' Bal Cartridge

PART NUMBER

80144 92086 92087 92088 92089 92090 92091 80442 32585

QTY 1 1 1 1 1 1 1 1 1

FIGURE 17 GROUND JUNCTION BOX ASSEMBLY

FIGURE 17 GROUND JUNCTION BOX ASSEMBLY REF

1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22 23

DESCRIPTION

Junction Box Assembly Junction Box Machining Latching Relay Panel Board Relay Relay Circuit Breaker Se 1ector Switch Hour Meter Ampmeter Gang Terminal Block Mounting Channel Channel Clip End Section Multi-Axle Slope Sensor Cannon Plug Socket Connector Connector Connector Relay Ci rcuit Breaker Key Switch

PART NUMBER

80133 80138 80023 80308 80073 80074 80024 80025 80026 80027 80028 80029 80040 80041 80042 32002 50327 80049 80046 80047 67114-009 80045 BVDOI018 80043

QTY

1 2 1 1 1 1 3 1 1 1 64 2 4 2 1 1 1 4 1 1 2 2 1

FIGURE 18 GROUND CONTROL BOX REF 1 2 3 4 5 6 7 8 9

10 11

DESCRIPTION

Pendent Box Cable Plug Switch Switch Decal Connector, Strain Relief Contact Socket Switch Screw, Flat Head Guard, Switch

PART NUMBER 80664 67295-003 50326 50075 408 74 80301 67114-014 50329 80305 BOW36903 40880

2

I I

I

i----

10

8

QTY 1 1 5 2

3 1 1

16 1

12 6

FIGURE 19 ROTARY COUPlDHiASSEMBlY

10 \

11--g'~

12

10

>-----7

A---6

_fIGURE .1iROIARl.COUPLINGASSEKBLY REF

1 2 3 4 5 6 7 8 9 10 11

12

DESCRIPTION

Rotary Coupling Assembly Spacer O-Ring Keeper Plate Lockwasher Capscrew, Socket Head Mounting Plate Seal Kit 90° O-Ring to JIC 90° O-Ring to JIC Plug Adapter, O-Ring to Pipe Parker Adapter, O-Ring

PART NUMBER

32554 KVQ01004 KVQ01009 KVQ01005 KVQ01008 KVQ01007 KVQ01006 92079 02236 02677 04009 02525 21569

QTY

1 1 1 4 4 1 8 3 2 4 3 2

12

8

~

B

-~

.

11

1:J-ID-~

\__--9

C

Make centro harn ••• conn.ction • •• • burl '0 po •• lbl. to pr.v.nt rubb1na on th. all p-rl", cover.

MAko brush ha.rn.sn conn.clions 8111111ar

to th. 'Chrlato.o tr •• • typo ••••• b\l shown. The llrmln&l connecl1on .uet be oOllpJotoly cov.rld by Lh • • 1o.v •• TICIfTEN Se:T9CRE.'W9 SECURELY to tho drlve tube, He BOl5 or equlvalont,

D liz" bo •• ,

drive pin. r.cou.nd.d to turn Do not faal.n baa. down lleh'll'

E 1.5001.0.

nylon bearl", acc.pt. a 80untl", lube of ~~§ DI ... t.r,

1.lI92

FIGURE 20 ELECTRIC SLIP RING ASSEMBLY REF

1 2 3 4 5 6 7 8 9 10 11

12

DESCRIPTION

Slip Ring Assembly Brush Holding Stud Brush Spring Brush and Arm Assembly Disconnect Terminal Large Plastic Sleeve Wire Connector, Crimp Type Core Assembly Base Bracket Slip Ring Mounting Tube Cover Connector, 90° Liquid Tight Locknut 5/16 11 - 18 UNC

PART NUMBER

80120 TMPOI008 TMP01707 ·TMPOI706 TMOO1003 TMOOI004 TMPOI007 TMP01705 TMPOI0I0

QTY

1 2 18 18 18 18 18 1 1 1 1 1 2

107 106 105 103

94-----.; 95 I

97

96-----r

98 99

\

57

FIGURE 21 BOOM INSTAlLATION

REF 1

2 3

4 5 6

7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

DESCRIPTION

Outer Boom Intermediate Boom Inner Boom Extension Cylinder Assembly (See Figure 22) Cover Plate, Outer Boom Cover Back-up Plate for Wear Pad, Outer Boom-Fron Wear Pad, Side Boom - Outer Wear Pad, Outer Boom - Top Front Wear Pad, Mounting Wear Pad, Bottom Outer Boom Front Ti e Down Ri ng Limit Switch Eccentric Boom Pin Pin, Outer Boom to Extension Cylinder Slave Cylinder (See Figure 24) Bushing Back-up Plate, Wear Pad Wear Pad, Intermediate Boom - Top Front Wear Pad, Mounting Wear Pad Wear Pad, Mounting Bracket Wear Pad, Spacer Wear Pad, Intermediate Boom - Front Side Bracket, Guide Wear Pad Side Wear Pad Bracket, Retract L.H. Sheave, Retract Cable Bushing Pin, Cable Sheave - Rear Wear Pad, Intermediate Boom - Top Rear Bracket, Retract R.H. Pl astitrack Wear Pad, Intermediate Boom Rear Bottom Sheave, Extension Sheave, Bracket Pin Cable Sheave Forward Bracket R.H. Bracket L.H. Wear Pad, Inner Boom 0 - Rear Top Clamp, Inner boom 1/2 Sheave Bracket R.H. 1/2 Sheave Bracket L.H. Spacer, 1/2 Sheave Bracket Back-up Plate, 1/2 Sheave Bracket Wear Pad Mounting Wear Pad, Inner Boom Side Rear Wear Pad, Inner Boom Rear Bottom Clevis Pin Guide Bracket Weldment Lockwasher Bushing Pin, Slave Cylinder to Inner Boom

PART NUMBER

80201 80262 80206 80628 80230 80242 80214 80212 80213 80237 80227 32536 40208 80233 80234 30568 80263 80229 80215 80219 80218 80217 80246 80216 80511 80499 80221 80206 80205 80228 80864 80240 80222 80343 32603-3 80220 80208 80209 80235 80329 80330 80226 80278 80325 80326 80327 80328 80223 80225 80224 80190 80512 BOW36726 32626 80257

QTY 1 1 1 1 2 1 3

2 1 1 1 2 1 1 1 1 2 1 1 1 1 2

2 2 1 2 4 1

2 2 4

2 2 1 1

2 2 2 2 1 1

2 1 1 1 2 2

2 2

2 4 1 4

2 1

FIGURE 21 BOOM INSTALLATION REF

56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

72 73 74 75 76 77

78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109

DESCRIPTION

Nut, Hex Wear Pad Trunnion Cylinder Pin, Intermediate Boom Cable, Ext./Ret. Hose Assembly Electrical Cable Assembly Cap Screw, Hex Head Lockwasher Set Screw Jam Nut Cap Screw Lockwasher Flat Head Screw Flat Head Screw Cap Screw, Hex Head Set Screw Jam Nut Fl at Head Screw Flat Head Screw Flat Head Screw Flat HeadScrew Washer Capscrew, Hex Hd. Set Screw Jam Nut Cap Screw, Hex Hd .

Lockwasher 1/2 Sheave Bracket L.H. 1/2 Sheave Bracket R.H. Capscrew, Hex Head Master Leveling Cylinder Pin Elbow, 45° Elbow, 90° Bulkhead Wear Pad, Top Flat Head Screw Washer Nut, Hex· Capscrew, Hex Hd. Capscrew, Rd. Hd. Pl ate, Lock Lockwasher Limit Switch Moveable Bracket, L. H. Moveable Bracket, R.H. Stationary Bracket, L. H. Stationary Bracket, R.H. Capscrew, Hex Hd. Capscrew, Hex Hd. Locknut Screw, Rd. Hd. Fl atwasher Starnut Strobe Li ght Cable Clamp

PART NUMBER

..

BOW36601 80607 80236 80342 80143-1 80241 BOW36354 BOW36727 BOW40562 BOW32285 BOW36104 BOW36729 BOW36834 BOW36814 BOW36053 BOW40543-1.25 BOW32273 BOW36854 BOW36857 BOW36859 BOW36860 BOW36706 BOW36052 BOW40529-1.5 BOW32281 BOW36002 BOW36725 80324 80323 BOW36054 80157 02439 00483 80599 BOW36815 BOW36708 BOW31208 BOW36027 BOW3691O 68475 BOW31323 40207 68199 68200 68201 68202 BOW36300 BOW39002 BOW31242 BOW31135 BOW31400 BOW31234 68459 BOW32606

QTY

6 1 2 2 4 1 12 56 6 6 14 34 42 4 20 6 6 40 14 14 8 4 4 1 1 9 19 1 1 32 1 2 2 1 4 4 8 4 2 1 7 1 7 1 1 1 12 4 4 4 2 2 1 6

FIGURE 21 BOOM INSTALLATION REF

110 111 112

DESCRIPTION

Flatwasher Washer Thrust Bearing

PART NUMBER

BOW36701 80244 80245

QTY

6 6 6

FIGURE 22 EXTENSION CYLINDER ASSEMBLY DESCRIPTION

REF

1 2 3 4 5 6

Extension Wear Pad Wear Pad Flat Head Flat Head Nut, Lock

5 6

Cylinder (See Figure 23) Socket Screw Screw Hex

PART NUMBER

QTY

80610 80607 80248 BOW36833-75 BOW36826 BOW34273

1 1 1 2 4 4

FIG~RE

REF

23 BOOM EXTENSION CYLINDER

DESCRIPTION

PART NUMBER

Boom Extension Cylinder Rod Assembly Barrel Head Piston Stop Tube Dual Counter Balance Valve Holding Valve Cartridge Relief Valve Cartridge Seal Kit Bushing

1 2 3

4 5 6 7

8 9 10

9

QTY

80610 92096 92095 92092 92093 92024 40817 32585 67486 80382 80092

1 1 1 1 1 1 2 1 1 2

3

7

1

13

-'--

-

(I

"

~ '_1>

2

5 14

f' I

It

"' i

--- ----., 8

11

"

FIGURE 24 SLAVE LEVELING CYLINDER ASSEMBLY PART NUMBER

DESCRIPTION

REF

30568 35085 30554 BOW7595-1

Slave Leveling Cylinder Assembly Slave Leveling Cylinder Restrictor Assembly Grease Fitting, 1/8 11 NPT Tube Assembly Holding Valve Bolt, Hex Hd. Washer, Fl at Lockwasher Clamp, Strap Wrap Lock Seal Kit

1 2 3 4 5 6 7 8 9 10

QTY

1 1 2 2 2 1 3 3 3 1 1

30322 BOW36006 BOW31431 BOW31373 BOW5924 35112

9

5

3

6,7,8

2 3

4

~

.

-_.

FIGURE 25 PLATFORM INSTALLATION

~i-3-2 1

o

12

8

4

~

FIGURE 25 PLATFORM INSTALLATION REF

1 2 3 4 5 6 7 8 9 10

11 12

DESCRIPTION

Platform Weldment Capscrew Lockwasher Pin, Boom to Skirt Capscrew, Hex Hd. Lockwasher Pin, Leveling Cylinder Skirt Tie-Down Ring Lube Fitting Capscrew, Hex Hd. Nut, Hex

PART NUMBER

32723 BOW36114 BOW36729 80318 BOW36302 BOW36725 80258 68454 32536 BOW7578 BOW36064 BOW36782

QTY

1 4 4 1 1 1 1 1 2 2 1 1

1

11

REF

DESCRIPTION

PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

Platform Weldment Fl at Hd. Screw Bearing, Thrust Stepped Washer Key Shaft, Actuator Capscrew, Hex Hd. 180 0 Rotary Actuator (See Figure 27) Key .

Locknut Pin, Boom to Skirt Pin, Leveling Cylinder Capscrew, Hex Hd. Lockwasher Lockwasher, 1/2" Capscrew, Hex Hd. Skirt Connector, STR Lockwasher Double Check Valve (See Fi gure 28) Elbow, 90 0 Needle Valve Elbow, 90 0 Tube Assembly Lube Fitting Capscrew Tie-Down Ring Locknut Capscrew Spacer Tube Assembly

32723 BOW36854 68402 32775 CLKOOOl1-6 68456 BOW36196 35460 CLKOOOl1-5 BOW36782 80318 80258 BOW36302 BOW36725 BOW36729 BOW36105 68454 2404-4-4 BOW36733 21480 04089 21479 02444 68578 BOW7578 BOW36064 32536 BOW36601 BOW36007 40976 68579

1 1 1 1 1 1 1 1 1 1 1 1 1 3 4 4 1 4 1 1 2 2 2 1 3 1 2 2 2 1

11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

,

1

Cc

,

FIGURE 27 ROTARY ACTUATOR ASSEMBLY

\

REF

2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22

DESCRIPTION

Assembly, Hydraulic Rotary Actuator Housing Va 1ve, Re 1i ef Pinion Ring, Thrust Bushing, Pinion Ring, Snap Tube, Cylinder Rack Piston Bolt, Rack Rod, Tie Cap, End Nut, Tie Rod Kit, Seal O-Ring, Pinion Bushing O-Ring, Pinion O-Ring, Cylinder Tube Seal, Cylinder Ring, Rack Bolt Back-up O-Ring, Rack Bolt O-Ring, End Cap

PART NUMBER 35460 93074 93073 93082 93075 93076 93077 93079 93081 93071 93080 93072 93078 93070 93083

QTY

1 1 1 2 2 2 2 1 2 2 8 2 8 1 2 2 2 2 2 2 2

FlGUREn2-AHOUlIN& VALVE ASSEMBLY

REF

2 3 4 5 6

7 8 9 10 11

12

DESCRIPTION

Assembly, Holding Valve Body Plate, Name Screw, Drive (Attaching Parts) Kit, Seal O-Ring, Piston O-Ring, Plug Piston Poppet Ball Spring Plug

PART NUMBER

21480 QZB01021 QZB01023 QZBOI015 QZBOI022 QZBOI017 QZB01019 QZBOI020

QTY

1 1 2 1 1 1 1 2 2 2 2

REF

1 2 3

4 5 6

7 8 9

10 11

12 13 14 15

PART NUMBER

DESCRIPTION

80816 50077 40877 40874 40876 40865 40872 40874 40867 40870 40869 50075 40879 40880 40881 67338

Platform Control Console Assembly Switch Switch, Start/Stop Switch Switch Controller Assembly Switch Switch Panel Exterior Panel Housing Decal Label Switch Indicator Lamp Switch Guard 110 Volt Receptical Turret Rotation Controller

QTY 1 2 1 3 1 3 2 1 1 1 1 1 1

10 1 1

3

13

11

1

-

REF 1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16

..

FIGURE 36 BOOM BRUSH ASSEMBLY

DESCRIPTIO"N Bracket, Plate Support Brush, Intermediate Boom Wiper Brush, Inner Boom Wiper Support Assembly, Inner Boom Brush Capscrew, Hex Head 5/16" - 18 UNC x 3/4" Lg. Lockwasher, 5/16" Flat Washer, 5/16" Brush, Intermediate Boom Wiper-Side Clamp, Boom Brush Clamp, Boom Brush" Brush, Inner Boom Flat Washer, 1/4"-Lockwasher, 1/4" Capscrew, Hex Head 1/4" - 20 UNC X 3/4" Lg. Cover, Brush Mount-Intermediate Boom Plate, Mounting

PART NUMBER 80577 80587 80597-002 80563

80585 80564 80600 -80597-001

80595 80570

QTY 4 2 2 1 4 4 4 2 20 2 2 20 20 20 1 1

FIGlJRE:~6~80OHIiRUSHWITHWlcnvER

REF 1 2 3 4 5 6 7 8 9 10

11 12 13 14 15 16 17

DESCRIPTION Bracket, Plate Support Brush, Intermediate Boom Wiper Brush, Inner Boom Wiper Support Assemb Iy, Inner Boom Brush Capscrew, Hex Head 5/16" - 18 UNC x 3/4" Lg. Lockwasher, 5/16" Flat Washer, 5/16" Brush, Intermediate Boom Wiper-Side Clamp, Boom Brush Clamp, Boom Brush Brush, Inner Boom Flat Washer, 1/4" Lockwasher, 1/4" Capscrew, Hex Head 1/4" - 20 UNC X 3/4" Lg. Cover, Brush Mount-Intermediate Boom Plate, Mounting Brush, Intermediate Boom Wiper

PART NUMBER 80846 80587 80597-002 80563

QTY 4 2 2 1 4 4 A

80585 80564 80600 80597-001

80645 80570 80587

2

23 4 2 21 21 21 1 1 1

FIGURE 36B AERIAL CONTROL, BOOM BULKHEAD AND BELLOWS

--I co I

co

z

Q I-

U

LJ.J V1\

« I « Z

o

I-

U

LJ.J V1

\

I

i

l I

I

Ll

..0

-

~

-

FIGURE 36B AERIAL CONTROL, BOOM BULKHEAD AND BELLOWS REF I 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

DESCRIPTION Pop Rivit, 3/16" Dia. x 1/2" Lg. Cover, Aerial Control Box End Plate Tubular Strucrure Capscrew, Hex Hd. 5/16"-18 UNC x 3/4" Lg. Lockwasher, 5/16" Dia. Flat Washer, 5/16" Dia. Capscrew I Button #10-24 UNC Lockwasher, #10 Bulkhead, Inner Boom Retainer I Bellows Bellows Plate, Bellows Assembl y to Cyl inder Road Mounting Flat Washer I 1/4" Dia. Capscrew I Hex Head 1/4" 20 UNC X 1/2" Lg. Lockwasher, 1/4" Dia.

PART NUMBER

QTY 13 1

40836 Reference Reference

3 3 3 16 16 1 2 1 1 2 2 2

80582 80561 80560 80580

I I

FIGURE c36C TURRET COMPONENT COVER REF

1 2 3 4 5 6 7 8

PART NUMBER

DESCRIPTION Turret Sandblast Cover Assembly Strip, Hold Down Strip, Hold Down Strip, Hold Down Strip, Hold Down Strip, Hold Down Strip, Hold Down Cover, Turret Screw, Hex Hd. Cutting - Type F, UNC x 1" Lg.

80635 80629 80630 80631 80632 80633 80634 80627

QTY

1 3 2 4 1 2 1

5/16" - 18 48

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s

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1 ~

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42

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I

74

45 VOlTS

+

BATfERY

3

I

j TO -V£

ON STARTER

~

800!>..

ExnrNSlON

lIlITAAC1'

CONNECT 1 TO 2.

CHARGING CIRCUIT CONNECT 2 TO 3.

lZ A WI'?'

Wi-X_ IIEep.

IN Al:JiUAt. ~mTj.:til :!10K

e"4 l'l5

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21

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SANTA FE SPRINGS.

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CALIFORNIA

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