Condor 48 50 56 58 68 & 76 Self-Propelled Parts Manual SN. 4801 - PDF DOWNLOAD

ILLUSTRATED PARTS MANUAL FOR SELF-PROPELLED CONDOR MODELS 48, 50, 56, 58, 68 AND 76 (Starting with Serial No. 4801)

CORPORATION

Note: Additional copies of this Manual (Part No. 92201) may be obtained through the Parts Department at Calavar Corporation.

92201

ILLUSTRATED PARTS MANUAL FOR SELF~PROPELLED'CONDOR

MODELS 48, 50, 56, 58,68 AND 76

Condor Serial No.

Parts Manual Series No.

4801-4941

8

4942-5087

9

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SERIES 8 FIGURE 1 - FINAL ASSEMBL Y

REF

(50)

DESCRIPTION

PART NUMBER

1-

Final Assembl y

40810 (50)

-1 -2 -3 -4 -5 -6

Carriage Weldment Carriage Assembl y Turret Assembly Door - Left Door - Right Decal - "Do Not Left Wheels with Boom II (inside of both doors & both sides of inner boom) Decal - IlLube Fitting Lower Hinge Block Upper Hinge Hex Head Capscrew Lockwasher Nameplate - Operation Instructions Decal - Hazard & Accident Prevention Decal - Hazard & Accident Prevention Decal - Hazard & Accident Prevention Nameplate - Coution Hex Head Capscrew Engine Hood Rotating Beacon (Option 21059) Decal - Hazard Accident Prevention Nameplate -Hydraulic Fluid (Nearside) Nameplate - Gas (Farsi de) Hex Head Caps crew Lockwasher Turret Side Plate Boom .Assembly (SO)

(see figure 2) (see figU"e 3) (see figure 10) 40068 40067 21971-2(Ref. Fig. IC 13)

-7

-8 -9 -10

-11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 -34 -35 -36 -37 -38 -39 -40 -41 -42

-43

Decal - Condor Nameplate -Coution & Warning Nameplate - Transportation Platfonn Control Console Platfonn Weldment, 36" x 60" Nameplate - Platfonn Capacity Decal - "FWD" Decal - ''Tire Pressure 70 PS I" Hex Head Capscrew Lockwasher Hex Nut Flat Washer Decal - "FWD" Decal - "Calavar Corporation Nameplate - Serial Number (Farside) Decal - "Battery Replacement" Decal - "Operation and Safety Manual" (on holder inside compartment)

QTY 1 1 1 1 1 1 1 4

21079 (50) 21790 21795 1/4-28 UNF x 1 1/4 21415(Ref. Fig. Ie '12) 21882-2(Ref. Fig. IC ;11) 21882-3(Ref. Fig. IC 16) 21882-4(Ref. Fig. Ie 110) 21854{Ref. 'Fig. IC It3) 1/4 - 20 UNC x 1/2 LG. 40066 (see figure 38) 21882-1(Ref~ Fig. Ie 115) 21850 21849 3/8 - 24 UNF x 1/2 LG. 3/8 21794 (see figure 21C) 40853 21834 • 21416(Ref. Fig_ Ie II) 40783(Ref. Fiq. I C 12) (see figure 31) 40670 (see figure 32) 40811 (50)(Ref. Fig.IC 17) 21873-2 21971-6 (Ref. Fig. IC 119) 7/16-14 UNC x 3-1/2 7/16 7/16 - 14 UNC 7/16 21873-1 15430 15843 (Ref. Fig. Ie 121) 21399 (Ref. Fig. Ie 120) 21384-

1 2 2

4 14 1 2 2 2 1 10

1 1 3

1 1 6 6 1 1 1 2 1 2 1 1 1 1 2 4 4

4 8 1 1 1

1 1

9/81

SERIES 8 FIGURE 1 - FINAL ASSEMBLY

REF -44 -45 -46 -47 -48 -49 -50 -51

DESCRIPTION Safety Belt Assembly Lanyard Belt Decal - "Caution & Warning" Decal - 115- Slope" Decal - "Turret Lock Pin" Decal - " 50 " Decal - "Travel Speed"

(50)

PART NUMBER 21280 21281 21238 32200 {Ref • 21880 (Ref. 40191 (Ref. 40791-10 ·40130 (Ref.

QTY 1 1 1 I I 3 4 I

Fig. IC *9) Fig. IC *5) Fig. IC *16) Fig. IC *14)

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SERIES 8 FiGURE lA - FINAL ASSEMBLY

REf lA- 1

- 2 - 3

- 4 - 5

- 6 - 7 - 8 - 9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21

-22 -23 -24 -25 -26 -27 -28 -29

-30 -31 -32 -33 -34

-35 -36 -37 -38 -39

-40 -41 -42

DESCRIPTION

(58, 68)

PART NUMBER

58000 (58) 68000 (68) Carriage Weldment (See Fig. 2) Carriage Assembly (See Fig. 3) Turret Assembly (See Fig. 10) 40068 Door - Left 40067 Door - Right 21971-2 (Ref. Fiq.IC #3) Decal "Do Not Lift Wheels with Boom" (inside of Both Doors and both sides of inner boom) Decal '''Lube Fitting" 21079 Lower Hinge Block 21790 Upper Hinge 21795 Hex Head Caps crew 1/4-28 UNF X 1 1/4 .

Lockwasher 21415 (Ref. Fiq.IC '12) Nameplate-Operation Instructions Deca 1-Hazard & Accident Prevent.ion 21882-2 (Ref. Fig. IC*II Decal-Hazard & Accident Prevention 21882-3 (Ref. Fiq. Id6) 21882-4 (Ref. Fiq. Ic*ro Decal-Hazard & Accident Prevention 21854 (Ref. Fig. IC *13) Nameplate-Caution Hex Head Caps crew 1/4-28 uNC X 1/2 40066 Engine Hood Rotating Beacon (option 21059) (See Fig.38) 21882-1 (Ref. Fiq. IC'IS: Decal-Hazard & Accident Prevention Nameplate-Hydraulic Fluid (Nearside) 21850 Nameplate-Gas (Farside) 21849 Hex Head Caps crew 3/8-18 UNF X 1/2 Lockwasher 3/8 Turret Side Plate 21794 Boom Assembly 68019 (68), 58019 (58) (See Fig. 21) Deca 1 "Condor" 21834 21416 (Ref. Fiq. I C # I) Nameplate-Caution & Warning 40783 (Ref. Fig. IC #2) Nameplate - Transportation Platform Control Console (See Fig. 31) Nameplate - Platform Capacity (Ref • Fig. IC 17A;7C) 68031 (68), 58021 (58) 21873-2 Decal - "FWD" 21971-5 (Ref. Fig. IC #17) Decal - "Tire Pressure 75PS '" Decal - "Calavar Corporation" 15430 15843 (Ref. Fig. IC #21) Nameplate - Serial Number (Fanide) Door Stop 21868' Nameplate - Caution (5° Automatic 21880 (68 , 58)(Fig. 1C Is) Slope Control) Decal - "Oper.ation and SGfety Manual" 21384 (on holder inside compartment) .

Front counterweight 21738 Safety Belt Assembly 21280 lanyard 21281 Belt 21238 Final Assembly

QTY 1 1 1 1 1 1 1 4 1 2 2

4 20 1 2 2 2 1 10 1 1 3 1 1

6 6 1 1 2 1

3 1 1 1 2 1 T 2

1 1 1 1 1

1 9/81

SERIES 8

FIG~E IA - FINAL ASSEMBLY (58,.68)

REF 43 44 45 46 47 48 49 50 51 52 53

DESCRIPTION Decal - "Battery Replacement" Decal - "Caution & Warning" Capscrew, Hex Head Lockwasher Nut, Hex Flat Washer Decal - " FWD tI Decal .. II 58 " Decal - " 68 n Decal - "Travel Speed" Decal - "Turret Lock Pin"

PART NUMBER 21399 (Ref. Fig.IC 120) 32200 (Ref. Fig. IC 19) 7/16 - 14 UNCx31/2 7/16 7/16 .. 14 UNC 7/16 21873-1 40791-5 40791-6 40130 (Ref. Fiq. IC 114) 40191 (Ref. Fig. IC 116)

QTY 1 I 4 4 4 8 I 2 2 I 3

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REF 1C 12-

345678910-

1112131415161718192021222324252627282930313233343536373839404142-

4344-

454647-

-FINAL ASSEMBLY "(48)

DESCRIPTION Final Assembly Carriage Weldment Carriage Assembly Turret Assembly Door-left Door-Right Decal-liDo Not lift Wheels with Boom II Rivet lower Hinge Block Upper Hinge Hex Head Caps crew loekwasher Nameplate-operation Instructions Decal-Hazard & Accident Prevention Decal-Hazard & Accident Prevention Decal-Hazard & Accident Prevention Nameplate-Caution Hex Head Capscrew Engine Hood Rotating Beacon (Option 21059) Decal-Hazard & Accident" Prevention Nameplate-Hydraulic Fluid (Nearside) Nameplate-Gas (Farside) Hex Head Capserew lockwasher Turret Side Plate Boom Assembly Decal II Condor " Nameplate-caution & Warning Nameplate-Transportation Belt Platform Control Console Platform Weldment, 36'· x 60 u Nameplate-Platform Capacity Decal-tlTurret lock Pin" Decal-"FWD" Decal-uTire Pressure 6S PS I" Hex Heac! Capserew loekwasher Hex Nut Flat Washer Decal-"FWD" Decal-"Caution & Warning Decal "5° Slope" Decal-"Colaver Corporation II Nameplate-Serial Number (Farside) Decal-IlBattery Replacementll Decal-"Travel Speed ll

PART NUMBER

QTY 1 1

40780 (See Fig. 2) (See Fig. 3A) (See Fig. 10) 40068 40069 21971-2(Fig.IC #3) 4-3565 21790 21795 1/4-28 UNF x 1 1/4 40127 (Fig. IC #8) 21882-2 (Fig. IC #11) 21882-3 (Fig. IC #6) 21882-4 (Fig. Ie #10) 21854 (Ref. Fig. IC #13) 1/4-20 UNC x 1/2 40066 (See Fig. 38) 21882-1 (Fig. IC #15) 21850 21849 3/8 - 24 UNF x 1/2 lG. 3/8 21794 (See Fig 21A) 21834 21416 (Ref. Fig. IC If) 40783 (Ref. Fig.IC#2) 21238 (See Fig. 31) (See Fig. 32) 40784 (Ref. Fig. I C #78) 40191 (Ref. Fig. IC #16) 21873-2 21971-3 (Ref. Fig. #.18) 7/16";14 UNC x 3-1/2 7/16 7/16-14 UNC 7/16

1 1 1 1 4 48 2 2 4 14 1 2 2 2 1 10 1 1 3 1

1 6 6 1 1 2 1 2 1 1 1 1 1 1 2 4 4 4 8 1 1 1 1 1 1 1

21873~1

32200 (Ref. Fig. Ie # 9) 21880" (Ref. Fig. IC #5) 15430 15843 (Ref. Fig. IC #21) 21399 (Ref. Fig. IC #20) 40130 (Ref. Fig. IC #14)

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SERIES 8 FIGURE IC SELF - PROPELLED CONDOR SAFTY DECALS & PLACARDS

1

2

0

FACTOR'f RECOMMENDED

CAlAVAR CONDOR

TRANSPORTING OIAG,RAM

CAUTION DO NOT OPERATe THE AERIAL LIFT WITH THE V&lICLE ON SLOPES IN EXCESS OF S DEGREES IN COMPlIANCE WITH ANSI BUllETIN A92.2 - 1969.

TRAVEL CONFIGURATION NORMAL TRAVEL POSITION THE BOOM SHAll BE RETRACl'eo, POSITIONED OVER THE DRIVING AXLE AND ElEVATED TO PROVIDE ADEQUATE GROUND ClEARANCE FOR THE PlATFORM. WARNING SEVERE DAMAGE TO BOOM CA8I.E ASSEMBLIES Will BE CAUSED SY- ' A} DRIVING exrENDED BOOM INTO STATIONAl'f OBJECTS. • 8) DRIVING omcrs INTO STATIONARV BOOM. o

VISUAL INSPECTION OF BOOM EXTENSION CABLES MUST BE ACCOMPLISHED PERIODICAlLY TO DETERMINE ANY DAMAGE. DAMAGED CABLES MUST BE REPlACED IMMEDIATELY. FAILURE TO DO SO WIlL RESULT IN A DANGEROUS CONDITION TO OPEItATOR AND EQUIPMENT.

40783 2- Also located opposite side and on rear of carriage~

21416

3

DO NOT LIFT WHEELS WITH BOOM

.....

4

o ON

2197'-2

21971-2 3- Also located on opposite side and inside of both doors.

OfF

115 VAC BEFORE ENERGIZING 115 VAC. ALLOW A 2 MINUTE DELAY AFTER ENGINE SHUT OFF. DO NOT ATTEMPT TO START ENGINE WitH' THIS SWITCH ON.

4- Option 21647

21769

6

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C.AUT I ON

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THIS SEt.F-PltOPELLED CONDOR IS EQUIPPED WITH SLOP! SENSORS AMD INDICATOR UGHT.

TOU Mun NOI OPERATE IftIS DEYICI umus. l 118 11M IE£II TUMlII til( san Ul'Wt1811 IF _

WHEN 100M IS Alove HORIZONTAl AND THE MACHINE IS IEING DRlV!N UP, DOWN, OR ON A SIDE GlADE AT 5· OUT OF \..EVEL, THE INDICATOR LIGHT WILL COME ON AND ALL 100M FUNCT10NS Will BE INOPERAllE. '

t TIl nat In flUII TIt SAFlTfllll OPW1IIII I£t1IMMOIIII1IIIIIS COIllAllOII 111£ IIAIIUFACTIII£I'S IIADAlS. fOUl (IPlOTEa'S W\IU IIl£S AIIII APftI.

TO CORRECT CONDITION....(OO NOT LOWER 100M wtTH EMERGENCY LOWERING). REVERSE DIRECTION OF GROUND TRAVEL UNTIL LIGHT GOES OUT INDICATING THE CON~OR 15 AGAIN LESS THAN 5· OUT OF LEV!LANO o THE BOOM FUNCTIONS ARE AGAIN OPERABLE. '

1II1\11W1H£D WIIOR SUBms IUlIIstlI AlII DRS II DEATH OR SERIOUS INJURY.

21880 •

IDJC(, l1li

CAllE S8'4IIIIWITIlI£SUlA1IIIIIS.

21882-3 9/81