Condor 46Q8 Self-Propelled Elevating Work Platform Parts Manual - PDF DOWNLOAD

SELF-PROPELLED ELEVATING WORK PLATFORM

MODEL 46Q8

. ILLUSTRATED PART'S MANUAL

SHIPPING ADDRESS

MAILING ADDRESS

CALAVAR CORPORATION 8300 IMPERIAL DRIVE VVAco,TEXAS76712 (817) 666-4545

CALAVAR CORPORATION P.O. Box 21447 VVAco,TEXAs76702-1447 (817) 666-4545

MANUAL 92221-003

PARTS SECTION INDEX FIGURE

TITLE

1 1 2 2 2A 3 4 4A 5 6 8 9 10 10A 10B 10C 12 12A 12B 14 15 16 17 18 18A 18B 19 19A 20 21 21A 23 25 26 26A 27 28 30 31 32 33 35 35A 39 4608-80-15 4608-80-16 4608-80-17 4608-80-28 4608-80-30

Final Assembly (2-Section Boom) Final Assembly (3-Section Boom) Safety Decal and Placard Location (2-Section Boom) Safety Decal and Placard Location (3-Section Boom) Safety Decals Carriage Assembly Steering Assembly Drive Valve Assembly Hub Assembly - Non-Drive Axle Torque Drive and Steering Hydraulics Steering Cylinder Rotary Coupling Turret Assembly Power Module Assembly - Wisconsin Gas Engine Power Module Assembly - Deutz Diesel Engine Power Module Assembly - Kubota Diesel Engine pump/Drive Assembly - Wisconsin Gas Engine pump/Drive Assembly - Deutz Diesel Engine Pump/Drive Assembly - Kubota Diesel Engine Fuel Tank Assembly Hydraulic Tank Assembly Ground Control Console Turret Rotation Speed Reducer Muffler Installation (Gas) Muffler Installation (Deutz Diesel) Muffler Installation (Kubota Diesel) Air Cleaner Installatlon (Gas) Air Cleaner Installation (Kubota Diesel) Electric Motor/Pump Assembly for Emergency System Boom Assembly (2-Section) Boom Assembly (3-Section) Slave Leveling Cylinder Assembly Master Leveling Cylinder Boom Extension Cylinder Assembly (2-Section Boom) Boom Extension Cylinder Assembly (3-Section Boom) Topping Cylinder Platform Rotation Cylinder Platform Assembly Platform Control Console Assembly Platform Skirt Platform Fork 180 Platform Rotation Assembly Platform Non-Rotation Assembly Four-Wheel Drive (Option A604-4608) Hydraulic Tool Circuit Installation Tool Circuit Assembly Oil Cooler Assembly Diesel Engine Special Option ~ Deutz Diesel Engine Special Option - Kubota Hydraulic Schematic #35399 (2WD) & 36489 (4WD) Electric Schematic #37590

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INTRODUCTION

The primary purpose of this manual is to provide the user with a thorough understanding of the proper operating procedures necessary to comply with the intended use of the CONDOR®, and to provide the information necessary to maintain and service the CONDOR®.

THE OPERATOR'S MANUAL MUST BE RETAINED ON THE UNIT AT ALL TIMES.

Do not attempt to operate or service the CONDOR® until you have read and understood all information provided in this manual. Familiarize yourself with the functions and operations of the upper and lower controls. A good understanding of the controls, their limitations, and their capabilities will maximize operating efficiency and safety. The various decals attached to this machine also contain vital safety and operational instructions. Read the decals before operating this machine.

It is YOUR RESPONIBILITY to follow safe procedures while operating the CONDOR®. The manufacturer of this unit cannot control the wide range of applications that may be used in carryiflg out a variety of jobs. Therefore, it is THE USER'S RESPONSIBILITY to consider the safety of all personnel when making decisions regarding the unit's intended use.

It is also YOUR RESPONSIBILITY to understand and obey all federal, state, and local regulations regarding the safe operation and use of aerial work platforms. A copy of the ANSII SIA Manual of Responsibilities is attached for your use: ANSI/SIA A92.5-1992 is provided for Boom-Supported Elevating Work Platforms, and ANSI/SIA A92.6-1990 is provided for Self-Propelled Elevating Work Platforms.

Calavar Corporation reserves the right to modify, improve, add, and/or delete certain design features of its products without any obligation to incorporate new features into products previously sold. Our manuals are continually updated to reflect these changes.

DO NOT ALTER OR MODIFY THIS UNIT WITHOUT PRIOR WRITTEN APPROVAL FROM THE MANAGEMENT OF CALA VAR CORPORA TION

SERVICE & MAINTENANCE Many of the parts used in the manufacture of the CONDOR® have specific properties, and the manufacturer recommends that replacement parts be purchased through Calavar Corporation in order to ensure the original integrity of the product. Repairs and adjustments should only be made by trained and qualified personnel. Please refer to the maintenance and parts sections of the Calavar Operation, Maintenance, & Parts Manual for information on service and maintenance of the CONDOR®.

NOTE:

Please refer to the Calavar Parts section of the Operation, Maintenance, & Parts Manual for information pertaining to your machine.

Self - Propelled Booms and Scissors

WARRANTY Calavar Corporation ("Calavar") warrants to the purchaser that each new aerial work platform made by Calavar is free from defects in material and workmanship arising under normal use and service, in the case of major weldments (chassis, turret and booms), for a period of 5 years after the original shipment of the aerial work platform from Calavar's plant; and in the case of all other parts, for a period of 1 year after the aerial work platform is first placed in service or two years after the original shipment of the aerial work platform from Calavar's plant, whichever occurs first.

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The obligation and liability under this Warranty is expressly limited to repairing or, at Calavar's option, replacing free of charge, at its factory in Waco, Texas or at an authorized repair facility designated by Calavar, the defective part. In no event shall Calavar or its suppliers be liable to the purchaser or any other person for transportation charges or for any incidental, collateral, special or consequential damages, including without limitation damages for loss of profits, loss of customers, loss of goodwill or work stoppage, claims by any party other than the purchaser, or any other similar damages or loss even if Calavar, its suppliers or its representatives have been advised of the possibility of such damages.

Parts claimed to be defective and for which repair or replacement is desired shall be returned transportation prepaid to Calavar's factory for inspection. This Warranty applies to replacement parts provided under the terms of this Warranty only for the remainder of the Warranty period applicable to the original purchase.

Any operation of the equipment beyond rated capacity, improper use or application of the equipment, substitution upon it of parts not approved by Calavar or alteration or repair of the equipment by any person not authorized by Calavar shall, at Calavar's option, void this Warranty. Calavar shall have no liability or responsibility for damages resulting from accident or the malfunction of equipment and components not supplied by Calavar.

No agent, employee, distributor, dealer or other representative of Calavar is authorized to modify this Warranty in any way. Accordingly, additional statements or presentations by any such representative, whether oral or written, do not constitute warranties by Calavar and should not be relied upon as limited warranties of Calavar, and no attempt, effort or promise to repair equipment by Calavar or any such representative at any time shall modify or extend this Warranty in any way. If the purchaser has used its own order form, no additional or different warranty terms contained in purchaser's form will be honored by Calavar. This Warranty covers only new and unused aerial work platforms manufactured by Calavar.

Products or parts manufactured by others are covered only by such warranties as are extended to the purchaser by Calavar's suppliers.

This Warranty is in lieu of all other warranties, expressed or implied, including but not limited to warranties of merchantability and fitness for a particular purpose. Any applicable implied warranty shall be limited in duration to the warranty period.

l.

8300 Imperial Drive, P.O. Box 21447, Waco, Texas 76702-1447 • 817-666-4545, 817-666-4544 FAX Form No. 513-1M-495

Printed in U.S.A.

How to Order Parts

1.

When ordering parts for your CONDOR®, ensure that you are able to give the model and serial numbers of all units for which parts are needed. The serial number(s) will assist the Calavar Parts Department in providing the correct parts for your machine(s). Please refer to FIGURE A for Serial Number Location on this model.

2.

If known, please specify the Calavar part number(s) for the part(s) you require, and always provide a complete description of all parts.

3.

Fax orders are preferable, though parts may also be ordered by mail and telephone. A sample parts order (with fax number) follows this page.

4.

Parts needed for a warranty repair must be purchased through the Calavar Parts Department. Credit will be authorized through the Service Department after a Warranty Claim has been submitted to Calavar. A Warranty Claim is to be filed for any part received as "defective".

5.

Calavar will ship parts as per our customers' request at the time of the order-i.e., UPS, Federal Express, or preferred truck line. When shipping Federal Express, your customer account must be given at the time of the order.

6.

Calavar classifies its orders in the following ways: Emergency

(unit out of service) - Top priority. Shipping deadline for emergency orders to ship same day is 2:00 p.m. Central Standard Time. Any emergency order received after 2:00 p.m. will be shipped the following day.

Stock

Order to be shipped within (1) week.

7.

Calavar has a $25.00 Net Minimum Billing charge per order.

8.

All price quotations will be valid for 90 days.

9.

Parts shown as shipped on the Calavar packing list and subsequent invoice but not received by the dealer/customer MUST be reported within 10 days after the date of shipment. If the parts are still required, a NEW parts order must be submitted. Shortages and discrepancies will be reviewed on an individual basis by the Parts staff and adjustments will be made accordingly.

10.

Invoice discrepancies regarding incorrect prices or discounts should be reported immediately to the Parts Department. Report the Sales Order number, Purchase Order number, and Invoice number. Your request will be reviewed and adjustments will be made accordingly.

CALAVAR PARTS DEPARTMENT FAX ORDER FORM FAX NO. 800·443·5803

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REQUEST DATE

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SPECIAL MARKS & NUMBERS

SHIPPING INSTRUCTIONS

PART NUMBER

QTY.

DESCRIPTION

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FOR ORDER STATUS PLEASE CHECK APPROPRIATE BOX BELOW EMERGENCY STOCK

NOTES

FIGURE 1

FINAL ASSEMBLY (2-SECTION BOOM)

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06/93

FIGURE 1 FINAL ASSEMBLY (2-SECTION BOOM)

REF

1 2 3 4 5 6 7 8 9 10 11 12 13

DESCRIPTION

Tie Down Ring Pin, Topping Cylinder to Boom Hatch, Door - Right Hatch, Door - Left Bracket, Latch Cover, Wraparound Latch, Vertical Mounting Screw, Hex HD Cap, 1/4UNC x 1" LG Flatwasher, 1/4" Lockwasher, 1/411 Bolt, Hex 5/16-18 1-1/4 LG Nut, Lock Hex 5/16-18UNC Washer, Flat .31 10 x .68 00

PART NUMBER

32536 68241 36511 36510 LBL00256 36512 LBL00210 BOW30004 BOW31431 BOW36725 BOW46030 BOW36273 BOW31432

QTY

1 1 1 1 2 1 2 22 12 22 10 10 20

06/93

FIGUREl

FINAL ASSEMBLY (3-SECTION BOOM)

06/93

FIGURE 1 FINAL ASSEMBLY (3-SECTION BOOM)

REF

1 2 3 4 5 6 7 8 9 10 11 12 13

DESCRIPTION

Tie Down Ring Pin, Topping Cylinder to Boom Hatch, Door - Right Hatch, Door - Left Bracket, Latch Cover, Wraparound Latch, Vertical Mounting Screw, Hex HD Cap, 1/4UNC xl" LG Flatwasher, 1/4" Lockwasher, 1/4" Bolt, Hex 5/16-18 1-1/4 LG Nut, Lock Hex 5/16-18UNC Washer, Flat .31 10 x .68 00

PART NUMBER

32536 68241 36511 36510 LBL00256 36512 LBL00210 BOW30004 BOW31431 BOW36725 BOW46030 BOW36273 BOW31432

QTY

1 1 1 1 2 1 2 22 12 22 10 10 20

.

06/93

NOTES

FIGURE 2

SAFETY DECAL & PLACARD LOCATION (3-SECTION BOOM)

DESCRIPTION

REF

1 2 3 4 5 6 7 8 9 10

Decal - WARNING Decal - GENERAL OPERATING INSTRUCTIONS Decal - PLATFORM CAPACITY Decal - CONDOR (small) Decal - MADE IN USA Placard ~ HYD. FLUID Decal - NO STEP Decal - CAUTION - AERIAL OPERATION Decal - DANGER Decal - DANGER Placard - Model and Serial Number Decal - DANGER Decal - 46 QUBIC-8 Decal- TRANSPORTING DIAGRAM Decal - TIRE PRESSURE 65 PSI Decal - LUBE FITTING Decal - CALAVAR CORPORATION Decal - PLATFORM CAPACITY 500 LBS. Decal - DO NOT LIFT BOOM Decal - FORWARD Deca 1 - ARROW Placard - GAS Decal - CENTRAL LUBING FOR PINS Decal - LUBE LOCATIONS Decal - OPERATION AND SAFETY MANUAL

11

12 13 14 15 16 17 18 19 20

21 22 23 ~4

25

PART NUMBER

QTY

32200 35366 35045 50277 35656 21850 32156 35365 21882-3 21882-2 15843 21882-1 35040 35041 21971-3 21079 35682 35044 21971-2 35043 35042 21849 35773 35774 21384

1 1 1 2 2 1 2 1 2 2 1 2 2 2 4 2 1 1 2 2 2 1 1 1

1

.

06/93

FIGURE 2A

SAFETY DECALS

CAUTION

CONDOR MODEL 46 aUBIC-8N

PLATFORM CAPACITY 500 LBS. INCLUDES PERSONNEL & EQUIPMENT 35045

YOU MUST NOT OPERATE THIS MACHINE UIIUSS YOU All( QUAlifiED" TlIIII. . A. ElmOel lit Till WI .....TIOII Of THIS MACH_ TlAIII. . IIIC1.UIU CIMfUlI UIIWUlIII Of YOUI DlnlYD'S . . . IIUUS. AU IIIVEI....IIT", IIlIUUllOllS. ......UfACTUIEI·S onlnll . . WlTlIIAIUALS IWTNt TI TIllS MACHIIII'S WE USE.

1. DO NOT OPERATE THIS MACHINE UNLESS YOU ARE A TRAINED AND AUTHORIZED OPERATOR FOR THIS CONDOR MODEL. BE FAMILIAR WITH UNIVERSAL SYMBOLS USED ON CONSOLES. 2. CHECK ALL MACHIN;: FUNCTIONS. INCLUDING BRAKES. PRIOR TO EACH DAY'S USE. 3. ALL PERSONNEL IN PLATFORM MUST WEAR APPROVED HARD HATS AND BODY BELTS WITH LANYARDS ATTACHED TO DESIGNATED POINTS ON THE PLATFORM ASSEMBLY 4. OPERATE ALL CONTROLS SLOWLY FOR SMOOTH PLATFORM MOVEMENT WATCH FOR OBSTRUCTIONS WHICH MAY STRIKE PLA TFORM. PERSONNEL. CONTROLS OR MACHINE. 5. DO NOT OPERATE THE CONDOR ON SOFT OR UNEVEN SURFACES OR ON SLOPES IN EXCESS OF 5 (105· RISE IN 10 FEET).

6. DO NOT OPERATE THE CONDOR WHEN WIND VELOCITY EXCEEDS 25 MPH. 7. NORMAL TRAVEL POSITION IS WITH THE BOOM FULLY RETRACTED AND "TURRET COUNTERWEIGHT" POSITIONED OVER THE DRIVING (FRONTI AXLE. THE BOOM MUST BE ELEVATED TO PROVIDE ADEQUATE GROUND CLEARANCE FOR THE PLATFORM ASSEMBLY DIRECTION OF PLATFORM TRAVEL REVERSES IN RELATION TO CONTROLLER MOTION WHEN THE BOOM IS OVER THE FRONT AXLE. DO NOT DRIVE THE CONDOR WITH THE BOOM ELEVATED IF ANY PART OF THE MACHINE IS WITHIN 6 FEET OF AN OBSTRUCTION. S. THIS CONDOR IS EQUIPPED WITH A SLOPE SENSOR AND AN INDICATOR LIGHT ON AERIAL CONTROL CONSOLE TO INDICATE A 5 OUT -OF· LEVEL CONDITION ALL BOOM FUNCTIONS ARE INOPERABLE WHEN CONDOR IS MORE THAN 50 OUT-OF-LEVEL. NOTE TO CORRECT THIS CONDItiON. REVERSE/CHANGE DIRECTION OF GROUND TRAVEL UNTIL INDICATOR LIGHTS GOES OFF. 9. HIGH SPEED MODE FOR TRAVEL WORKS ONLY WHEN SELECTOR SWITCH IS IN "HIGH" AND BOOM IS BELOW HORIZONTAL. AERIAL FUNCTIONS DO NOT OPERATE WITH UNIT IN HIGH SPEED. 10. IN CASE OF EMERGENCY. DEPRESS EMERGENCY "STOP" BUlTON 35365

AI UIITIAIIID IlPEUlDl SIIlIEl:TS HlIISILf All OTHEIS TO

OEATH OR SERIOUS INJURY. S11I1MAllElI

21882-3

TIRE PRESSURE 65 PSI i DO NOT LIFT WHEELS WITH BOOM 21971-2

THIS MACHINE IS NOT INSULATED

ELECTROCunON HAZARD IlAlllTMI SN£ Cl.£ARAICtS FIIOII rucrRtCAll.Ie MIJI N'l'MAlUS. ~ MUST AUOWfOIIlIOOM _ROCK OR SAG MIJI EL£CIRtCAlIJI( MIJII.IIMI SMYIIIG. 1IIS PUIRJIIII DOES ~ fIROWID€ PROTECTD FIIOII COIfUCfll1ll OR ~ 10 M ELECIlIICAU.Y CIWIGED COMlUCTOR. !OIl MUST IIAIII1MI ACWlMCE of AT L£AST 10 fEET IIETWWI MY IWIT Of 111[ _1UTfOI1II OR I.IIMI MIJI MY ELECTRfCAI. LIIIE OR Al'l'MATUS CAI~ 10 SO.OOO VOlTS. _ fOOT ADOITIOIIAl CWllCE IS REQUIRED fOIl [¥ElY MIOI1IOIIAl 30.000 VOlTS OR LEss. DEATH OR SERIOUS INJURY WIll RESUlT FROM COI4TACT OR .

INADEQUATE CLEARANCE.

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WARNING

ELECTROCUTION IAZARD KEEP CLEAR

11111 • ...us IIJII1 CAlI . ., AlOII c.rACI WIllI _ _ II VIIMU If" - . . BKmCAlI.Y OIAIUI.

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THIS UNIT IS NOT INSULATED AND MUST NOT BE OPERATED WITHIN 10 FEET OF ENERGIZED POWER LINES. 32200

06/93

FIGURE 2A

SAFETY DECALS

CALAVAR SELf·PROPELLED CONDOR WARNINGS 1. BEFORE OPERATING CONDOR. READ AND UNDERSTAND ALL OPERATING/SAFETY INFORMATION IN THE OPERATION/MAINTENANCE MANUAL AND ON ALL DECALS/PLACARDS DISPLAYED ON THIS UNIT. 2. BE FAMILIAR WITH THE UNIVERSAL SYMBOLS USED ON THE CONTROL CONSOLES. 3. BE SURE THAT CONDOR IS PROPERLY MAINTAINED IN ACCORDANCE WITH CALAVAR'S REQUIREMENTS AS SPECIFIED IN THE OPERATION/MAINTENANCE MANUAL. 4. DO NOT OPERATE THIS MACHINE IF IT DOES NOT FUNCTION PROPERLY. 5. DO NOT MAKE ANY MODIFICATIONS TO CONDOR WITHOUT WRITTEN CONSENT OF CALAVAR. DAilY INSPECTION CHECKLIST BEFORE USING CONDOR (REFER TO OPERATION/MAINTENANCE MANUAL FOR FACTORY RECOMMENDATIONS) 1. CHECK FLUID LEVELS IN HYDRAULIC AND FUEL TANKS AND BATIERY. 2. CHECK ENGINE CRANKCASE OIL. AND COOLANT FOR WATER-COOLED ENGINES ONLY ..

3. VISUALLY INSPECT CONDOR FOR LOOSE OR MISSING PARTS. WEAR. WELD CRACKS, DENTS, OR OTHER SIGNS OF DAMAGE. 4. CHECK TIRES FOR WEAR. CUTS. AND INFLATION PRESSURE (PNEUMATIC TIRES ONLY).

5. CHECK ALL VISIBLE BOLTS. NUTS. PINS AND FASTENERS FOR PROPER INSTALLATION: 6. CHECK HYDRAULIC COMPONENTS. FLUID LINES AND FITTINGS OR LEAKS. 7. INSPECT ELECTRICAL HARNESSES. CONNECTORS. CIRCUITS. AND BOOM MECHANICAL CABLES (3-SECTION BOOMS ONLY) FOR DAMAGE AND PROPER INSTA\LLAiION. 8. CHECK 5° SLOPE SENSOR AND INDICATOR LIGHT FOR PROPER OPERATION. 9. CHECK TURRET ROTATION GEAR BOX. RING GEAR BOLTS AND LOCK-STRIPS FOR PROPER INSTALLATION. GENERAL OPERATING INSTRUCTIIIS1. CHECK THAT TURRET LOCK-PIN IS REMOVED (APPLICABLEONLYTO CONDOR MODELS WITH TURRET ROTA.TION LOCKING FEATURE FOR TRANSPORTING).

2. TURN MASTER SWITCH "ON" AT GROUND CONTROL CONSOLE. START ENGINE/MOTOR AND ALLOW UNIT TO WARM TO OPERATING TEMPERATURE. 3. POSITION SELECTOR SWITCH TO "GROUND CONTROL" AND TEST OPERATE ALL AERIAL FUNCTIONS FROM THE GROUND CONTROL CONSOLE. .

4. POSITION SELECTOR SWITCH TO ': AERIAL CONTROL". THEN ENTER THE WORK PLATFORM AND ATIACH THE SAFETY BELT/LANYARD~' 5. REFER TO WORK PLATFORM "CAUTIOI" DECAL FOR ALL OPERATIONS IN THE PLATFORM. 6. FOR TRANSPORTING. USE EXTREME CAUTION WHILE LOADING/UNLOADING THE CONDOR UNDER ITS OWN POWER: • TRAVEL IN LOW SPEED MODE ONLY. .

• MAKE SURE BOOM IS FULLY RETRACTED AND BELOW HORIZONTAL. • ROTATE TURRET IN LINE WITH CHASSIS. • DO NOT EXCEED RAMP -ANGLE OF 14° (2.5 FEET RISE IN 10 FEET).

35366 06/93

FIGURE 2A

SAFETY DECALS

FACTORY RECOMMENDED TRANSPORTING DIAGRAM

35041

NO

STEP~

A

DANGER EXPLOSIVE GASES

•

POISON CAUSES SEVERE BURNS

Clg.'...... flam.. or ....rIla could c.u ........rr to .aptocIe. Alwa,a . .eht .,.. and fac. from ......rr. Do not cll.rge or u.. boo..., c ...... or .dlnt poet OOftIl.ctlona wllhOUt ....0,., Instruction .nd ••1111....

KEEP VENT CAPS nGHT AND" LEVEL Cont.lna .ulfu,1c .cllll. Avolet contact ...11 akin, .,.. or clotlll"I.11I • •,,' 01 wl'" .net call ""plcl." Immedl.'• .,.

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KEEP OUT OF REACH OF CHILDREN -:36785

06/93

FIGURE 2A SAFETY DECALS

IMANUFACTURED

IN U.s.A.

ISERIAL NO.

CON=D=OR==M=OD:::El.=======: I RAB . . LOAD PLATFORU HEIGHT HYD. PRESSURE ;::1 PLA::::::::;1fi;:;QR:;::..=REA;:;::;:CH::::;::=====: I S'tS'1EM VOlTAGE

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UNIT IS NOT ELEClRICALLY INSULAlED. THIS BOOM-SUPPORlED ELEVAl1NG WORK PLATFORM CONFORMS TO ALL APPUCABLE REQUIREMENTS OF ANSI A92.5-1980 ,u.u

OPERATION AND:

SAFm MANUAL a

06/93

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06/93

FIGURE 3 CARRIAGE ASSEMBLY

REF

DESCRIPTION

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Carriage Weldment Wheel Assembly* Tire Rim Hub, Torque Weldment, Rear Spindle Screw, Hex HD Cap 1/2"-13UNC x 2-1/211 Flatwasher, 1/2" Cover, Rear Axle Cover, Front Hatch Gear, Slewing Ring Capscrew, Hex HD 5/8"-11UNC x 3-1/4" Flatwasher, 5/8 11 (SAE) Lockstrip Screw, Hex HD Cap 1/2"-13UNC x 2 1/4" Nut, Lock Hex 5/8"-11UNC Screw, Hex HD Cap 5/8"-11UNC x 2" LG Screw, Hex HD Cap 3/8"-16UNC x 1/2" LG Flatwasher, 3/8" Lockwasher, 3/8" Screw, Hex HD Cap 1/4"-20UNC x 111 LG Flatwasher, 1/4" Lockwasher, 1/4" Lockwasher, 1/2" Nut, Wheel 1/2"-20UNF 'Stud, For PIN 32084

*

iWheel Assembly, Foam Filled (Optional)

1 2 ,

PART NUMBER

QTY ,

35100 35789 CJB01001 35790 32084 35278 BOW36110 BOW36715 35626

1 4 4 i 4 I 2 ,i 2 I 12 . 12 2 i 1 1 8 12 9 18 8 4 8 8 8 ' . 6 6 6 12 36 36

~35269

21922 BOW36154 BOW31437 68226 BOW36109 BOW46985 BOW36149 BOW30050 BOW31433 BOW36727 BOW30004 BOW31401 BOW31325 BOW36729 91068 EQE01014 35794

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06/93

4

NOTES

FIGURE 4

REF 1 2 3 4 5 6 7 8 9 10

11

12 13 14 15 16 17 18 19

STEERING ASSEMBLY

DESCRIPTION Knuckle Weldment, Steering - RH Fl atwasher, 1/4" Knuckle Weldment, Steering - LH King Pin Pin, Cotter 3~1611 -Oia. x 2" Lg. Bushing, King in Lockwasher-, 1/4" Cylinder, Steering Tie Rod Tie Rod End, RH Nut, Hex Jam 1-1/8"-12UNF - RH Ti e Rod End" LH Nut, Hex Jam 1-1/8"-12UNF - LH Pin Weldment, Steering Cylinder Nut, Castle 1 1/4"-7UNC Lube Fitting Screw, Hex Hd. Cap 1/4"-20UNC x 1/2" Lg. Washer, Flat Washer, Thrust

PART NUMBER 35291 BOW31401 35318 -3540 BOW38250 35248 BOW 31325 35087 35331 67497 BOW 34240 67495 BOW34241 35636 35448 -BOW7596 BOW30000 BOW36722 35405

QTY

1 2 1 4 6 4 2 1 1 1 1 1 1 2 4 4 2 4 4

06/93

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c

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TO " FROM DIRECTIONAL CONTROL VALVE

B

FOUR WHEEL DRIVE

5 67401 4 36286 3 34967

2 36285 36287

1.000 2.000 1.000 2.000 2.000

B

EA FLOW DIVIDER COI.IBINER EA CARTtlDGE, COOlllBBAlANCE VALVE EA I.IANIFOLD. DRIVE EA CARTRIDGE, LOGIC B..EI.IENT NO S2 EA CARTRIDGE, LOGIC B..EI.IENT NC S2 UM DESCRIPTION SANTA FE SPRINGS. CALIFORNIA

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3348 3070 A 3059

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OC.N NO.

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A

MANIFOLD ASS'y, DRIVE

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FIGURf·4A . DRIVE VALVE ASSEMBLY

IIF

PART' NUMln;..

DISCRIPTION DrIve Valve A.I_ly .CARTRJ)(a?LOu/c..EI_E.MF;NT

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36707 "';0

52 ..

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06/93

NOTES

FIGURE 5

REF

HUB ASSEMBLY - NON-DRIVE AXLE

. DESCRIPTION

PART NUMBER

QTY

Hub Assembly (except #1) 35274 1 1-+--Spindle-------------+-----35278---.J-1.

2 Cotter Pin, 1/8" x 1-1/2" Lg. 92106 1 Seal, Grease 92101 1 3 Cone, Bearing 92098 1 4 92100 1 5 Bearing Cup Cover, Dust 30289 1 6 92105 1.

7 Nut, Slotted 1"-14UNF Cone, Bearing 92097 1 8 9 Bearing Cup 92099 1 10 Hub, Idler 35606 1 11 Lug Nut, 1/2"-20UNF BOW6460 9 12 Wheel Stud, 1/2 11 -20UNF x 1-15/16 11 Lg. 91111 9 13 Washer, Keyed CHB0010} 1

9

1

06/93

FIGURE 6

TORQUE DRIVE AND STEERING HYDRAULICS

06/93

FIGURE 6

REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TORQUE DRIVE AND STEERING HYDRAULICS

DESCRIPTION Tee MJ04 MJ04 MJ04 Tee MJ06 MJ06 MJ06 Elbow 90 MJ06 M008 Fitting, Swivel 90 Elbow 8-8 Reducer, O-Ring Adapter 12-8 Elbow 90 MJ06 M006 Elbow 90 MJ04 M004 Hose Assembly, #8STR-#8STR x Hose Assembly, #10STR-#10STR Hose Assembly, #8STR-#8STR x Hose Assembly, #4STR-#4STR x Hose Assembly, #4STR-#4STR x Hose Assembly, #4STR-#4STR x Hose Assembly, #4STR-#4STR x Hose Assembly, #12STR-#12STR Hose Assembly, #4STR-#4STR x Hose Assembly, #4STR-#4STR x Cylinder, Steering Motor, Drive (with brake) Block, Drive

37 1/2" LG x 38" LG 41" LG 40" LG 46 3/4 LG 46" LG 60" LG x 66" LG 71" LG 76" LG

PART NUMBER

Qry

02146 01159 02671 36085 35336 02662 02236

1 1 2 4 4 2 2 1 2 1 2 1 1 2 2 2 1 1 2 1

Ref. Fig. 8 36393

Ref. Fig. 4A

06/93

NOTES

FIGURE 8 REF

1 2 3 4 5 6 7 8

9 10 11 12 13

STEERING CYLINDER

DESCRIPTION

PART NUMBER

QTY

Cylinder Gland Piston Collar Barrel Assembly Rod Locknut, Self-Locking Gland Static Seal Rod Seal Piston Seal Rod Wiper Rod Static Seal Rod End Jam Nut 111 - 14 UNS *Seal Kit (Contains Items 7 thru 11)

35087 92041 92042 92043 92044 92138 91011 92047* 92047* 92047* 92047* 92047* 92046 93016

1 1 1 1 1 1 1 1 1 2 1 1 1 1

4 8

5

y2 9

(

-

,,-

- --

JI. ~~U I Til

7

l

12

13

iJL @'Z.I/A I

I

1\

"

1

Of

-

\1'

H H .

J6)) -

-

3

lb

06/93

FIGURE 9

ROTARY COUPLI NG

20 18 21

1

3~.

4

'----15

L---14

7

06/93

FIGURE 9 .....

REF

'

""

.........

"'"--"

,

.. ,.,,..-

._".

ROTARY COUPLING

."

DESCRIPTION$.

,;

Rotary Coupling 1 -r-Spacer 2 - r--Housing 3 - r-- Elbow, 90 0 #4 JIC-#4 O-Ring 4 - r-Elbow, goo #8 JIC-#12 O-Ring 5 - ~ Reducer #8 JIC-#4 JIC 6 - r--Tee, Run #4 JIC-#4 JIC 7 - r-Cap #6 JIC 8 - I-Reducer #8 JIC-#6 JIC 9 - r-O-Ring 10-I-Plate, Keeper 11- i-Lockwasher 12~ I-Screw, Socket Hd. Cap 13-i-Tee, Run #8 JIC-#8 JIC Dlate Mounting 14 15-I-Seal Set 16- t- Spool 17-I- Co nne cto r, STR #4 JIC-#4 O-Ring 18-I-Connector, STR #12 JIC-#12 O-Ring 19-I- Connector, STR #6 JIC-#4 Pipe 20- I-Connector, STR #4 JIC-#4 Pipe 21- I-Bushing, O-Ring #4 Pipe-#12 O-Ring

**Seal Kit (contains eight of Item 7 and one of Item 2)

'.:."::-.

PART

NUM8ER~

32554 KVQ 01004 KVQ 01002 02236 02664 00492 00344* 04012 00388

**

KVQ 01005 KVQ 01008 KVQ 01007 00303* KVQ 01006 ** KVQ 01003 02525 00266 02795 01160 21569

QTY· . 1 1 3 4 1 1 1 1 1 1 4 4

1 1 8 1 3 2 1,

-

2

92079

06/93

FI GURE 10

TURRET ASSENBL Y (Starti ng wi th Ser. No. 6221 )

39 38

44

,,

~42

/"1

43:

48

21

22

t

12

25----26

27

28

0

1

4

06/93

FJGURE 10 '~~'

REF

1

2 3 4 5 6 7

8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 36 37 38

39 40

41 42

'~3

44 45 46 47 48

..

TURRET ASSEMBLY (Starting with Sere No. 6221) .

........

DESCRIPTION

-

..

, . , •.<1'_ .... ""-_ •

".~"

PART NUMBER

Turret Assembly Turret Weldment Power MOdule Assembly Screw, Hex Hd. Cap 1/2"-13UNC x 21/2"',Lg. Rotary Coup 1i ng Fuel Tank Assembly Cylinder, Topping Pin, Topping Cylinder to Turret Valve, Proportional Control - 4-Bank Valve Assembly Switch, Limit Valve, Solenoid Filter, Return Line Console, Ground Control Harness, Engine Speed Reducer Assembly

35050 35796 Ref. Figure BOW30110 Re f. Figure Ref. Figure Ref. Figure 35013 32560 58189 40207 58079 32522 Ref. Figure 35068 Ref. Fi gure

Harness, Valve Wiring Pin, Master Leveling Cylinder to Turret Pad, Boom Rest 2-Section Boom 3-Section Boom Screw', Hex Hd. Cap 3/4"-10UNC x 4" Lg. Flat Washer, 3/4" Nut, Lock 3/4"-1OUNC Screw, Flat Hd. 3/8"-16UNC x 3/411 Lg. Screw, Hex Hd. Cap 5/16"-18UNC x 2-1/2" Lg. Flat Washer, 5/16" Lockwasher, 5/16" Nut, Hex 5/16"-18UNC Screw, Hex Hd. Cap 1/4"-20UNC x 1/2" Lg. Lockwasher, 1/4" Flat Washer, 1/4" Screw, Hex Hd. Cap 1/4"-20UNC x 3/4" Lg. Screw, Hex Hd. Cap 1/4"-20UNC x 2" Lg. Screw, Hex Hd. Cap 3/8 11 -16UNC x 3/4 Lg. Lockwasher, 3/8" Flat Washer, 3/8" Screw, Hex Hd. Cap 3/8 11 -16UNC x 1/2" Lg. Screw, Round Head #l0-32UNF x 1/211 Lg ..

Lockwasher, #10 Plate, 'Boom Pin Pin, Main Boom Pivot Washer, Motor Mount Bolt; Hex 3/4"-10UNC X 1-1/2": LG Counterweight Pin, Pivot Half - Main Boom Lockwasher, 1/2" Flat Washer, 1/211 Mount, Motor

35609 35014 35831 30324 BOW 30160-450 BOW31418 BOW46986 BOW34415-750 BOW46035 BOW36751 BOW36726 BOW31202 BOW30000 BOW31325 BOW31411 BOW30002 BOW30008 BOW30052 BOW31327 BCltI31413 BOW30050 BOW31144 BOW31323 32148 35012 35696 BOW36170 35795 35012 BOW31329 BOW31415 40163

..

r1

~

QTY

lOA 9

1"

27

'1:".:

16 17

. .....

... , '

,

.'

, :

,

, ,.;F"

1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 .2 4 4 4 10 4 4 4 4 2 10 10 8 2 6 14 14 4 2 2 2 2 4 4

1 2 80

-

4

06/93

,

FIGURE 10

TURRET ASSEMBLY (Starting with Ser. No. 6527)

r 39 38

44

~42

/'1

43:

48

21

22

12

2526

27

28

4

06/93

FIGURE 10 REF

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31 "32 33 34 35 36 37 38

39 40

41 42 .3 44 45 46 47 48

TURRET ASSEMBLY (Starting with Ser. No. 6527)

DESCRIPTION

PART NUMBER

Turret Assembly Turret Weldment Power Module Assembly Screw, Hex Hd. Cap 1/2"-13UNC x 2 1/2" Lg. Rotary Coupling Fuel Tank Assembly Cylinder, Topping Pin, Topping Cylinder to Turret Valve, Proportional Control - 4-Bank Valve Assembly Switch, Limit Valve, Solenoid Filter, Return Line Console, Ground Control Harness, Engine Speed Reducer Assembly

35050 35796 Ref. Figure BOW30110 Ref. Fi gure Ref. Figure Ref. Figure 35013 32560 58189 40207 58079 32522 Ref. Figure 35068 Ref. Figure

Harness, Valve Wiring Pin, Master Leveling Cy1inder to Turret Pad, Boom 'Rest 2-Section Boom 3-Section Boom Screw, Hex Hd. Cap 3/4"-10UNC x 4" Lg. Flat Washer, 3/4" Nut, Lock 3/4"-1OUNC Screw, Fl at Hd. 3/8 -16UNC x 3/4" Lg. Screw, Hex Hd. Cap 5/16"-18UNC x 2-1/2" Lg. Flat Washer, 5/16" Lockwasher, 5/16" Nut, Hex 5/16"-18UNC Screw, Hex Hd. Cap 1/4"-20UNC x 1/2" Lg. Lockwasher, 1/4" Flat Washer, 1/4" Screw, Hex Hd. Cap 1/4"-2QUNC x 3/4" Lg. " Screw, Hex Hd., Cap 1/4"-20UNC x 2" Lg. Screw, Hex Hd. Cap 3/8"-16UNC x 3/4" Lg. Lockwasher, 3/8" Fl at Washer, 3/8" Screw, Hex Hd. Cap 3/8"-16UNC x 1/2" Lg. Screw, Round Head #l0-32UNF x 1/2" Lg. Lockwasher, #10 Plate, 'Boom Pin Pin, Main Boom Pivot Washer, Motor Mount Bolt, Hex 3/4--IOUNC x 1-1/2" LG Counterweight Pin, Pivot Half - Main Boom Lockwasher, 1/2" Flat Washer, 1/2" Mount, Motor

35609 35014 35831 30324 BOW30160-450 BOW31418 BOW46986 BOW34415-750 BOW46035 BOW36751 BOW36726 BOW31202 BOW30000 BOW31325 BOW31411 BOW30002 BOW30008 BOW30052 BOW31327 BOW31413 BOW30050 BOW31144 BOW31323 , 32148 35012 35696 BOW36110 35795 35012 BOW31329 BOW31415 40163

11

lOA 9

P

27

16 17

QTY

1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 4 4 4 10 4 4 4 4 2 10 10 8 2 6

14 14 4 2 2 2 2 4 4 1 2

-4~ 06/93

I

FIGURE lOA

POWER MODULE ASSEMBLY - WISCONSIN GAS ENGINE

8

1

06/fl3

FIGURE lOA REF

POWER MODULE ASSEMBLY - WISCONSIN GAS ENGINE

DESCRIPTION

Power Module Assembly 1- Plate, Mounting - Power Module 2- -Engine and Pump Assembly 3- Tank Assembly, Hydraulic 4- Muffler Installation 5-rAir Cleaner Installation 6- ~Battery, 12 VDC 7- ~Bracket, Tie Down - Battery 8- ~Deflector, Heat - RH 9- ~Electric Motor/Pump Assembly 10- -Cable, Battery - Ground 11- -Cable, Battery - Starter 12--Cable, Battery - Emergency Pump/Motor 13--Screw, Hex Hd. Cap 5/8"-1IUNC x 2-1/4" Lg. 14--Flat Washer, 5/8" 15--Screw, Hex Hd. Cap 1/2 11 -13UNC x 1" Lg. 16--Lockwasher, 1/211 17-f-Flat Washer, 1/211 18-~Flat Washer, 3/8 11 19-~Lockwasher, 3/8" 20- f-Screw ,Hex Hd. Cap 3/8"-16UNC x 3/4 11 Lg. 21- ~Screw, Hex Hd. Cap 3/8"-16UNC x 1-3/4" Lg. 22- ~Hose Assembly, Fuel Line 1/411 x 30 11 Lg. 23- ~Hose Clamp, 1/4" 24- -Deflector, Heat - LH 25..- Flat Washer, 1/411 26- -Lockwasher, 1/411 27- -Decal, Battery - DANGER

PART NUMBER

35350 35699 35330 35360 Reference Figure18A Reference Figure 19 32614 35069 35595 Reference Figure 20 67296-022 67296-025 67296-002 BOW30145-225 BOW31416 BOW 30104 BOW31329 BOW31415 BOW31413 BOW31327 BOW30052 BOW30057 BOW24108 35594 BOW36701 BOW31325 Reference Figure 2A

QTY

1 1 1 1 1 1 2 1 1 1 1 1 4 4 4 4 4 4 4 2 2 1 2 1 4 4 1

.

06/93

FIGURE lOB

POWER MODULE ASSEMBLY - DEUTZ DIESEL ENGINE

3

9 20 19 18

5 14

2

06/H3

FIGURE lOB

REF

I

±

POWER MODULE ASSEMBLY - DEUTZ DIESEL ENGINE

DESCRIPTION

PART NUMBER

QTY

power Module Assembly 35566 I 1 1 Plate, Mounting - Power MOdule-------+---35699-----t1-1 2 Engine & Pump Assembly 35026. 1 3 I Tank Assembly, Hydraulic 35360 I 1 4 Muffler Installation Ref. Figure 18B 1 5 Hose Assembly, Fuel Line 1/4" x 36" Lg. 1 Battery, 12 VDC 32614 1 6 Bracket, Tie Down - Battery 35069 2 7 8 Ground Strap 32783 1 9 Electric Motor/Pump Assembly Ref. Figure 20 1 10 Cable, Battery - Ground 67296-022 1 11 Cable, Battery - Starter 67296-025 1 12 Cable, Battery - Emerg. Pump/Motor 67296-002 1 13 Screw, Hex Hd. Cap 3/8"-16UNC x 1-3/4" Lg. :OW30057 2 14 Hose Clamp, 1/4" BOW24108 2 15 Screw, Hex Hd. Cap 1/2"-13UNC x 1" Lg. BOW 301 04 8 16 Lockwasher,1/2" BOW31329 8 17 Flat Washer, 1/2" BOW31415 8 18 I Fl at Washer, 3/8" BOW31413 I 4 19-t-Lockwasher, 3/8" BOW31327 I 4 20~Screw, Hex Hd. Cap 3/8"-16UNC x 3/4" Lg. BOW30052 I 2 21 . Decal, Battery - DANGER Ref. Fi gure 2A . 1

I i

I I I

I I

i

I

!

!

I

i

i1

I I

!i I I

I I

06/H3

----

24 22

7

12

19

." .....

Gl

~

2\14

IT1

.....

N

-,;:J

C

/'

3: -,;:J

........

a

::0

.......

-< IT1

1

~

Vl Vl

11

IT1

tii

r -<

:c .......

46

Vl

n

o :z

Vl

.......

/;l'AC

<0 W

Gl

3

4 5 13 35 3637

t';"

o m

:z

2

:1

~

Vl IT1

:z

Gl

3

27 28-----29---~}

.......

0

:z IT1

FIGURE 12

PUMP/DRIVE ASSEMBLY (WISCONSIN GAS ENGINE)

DESCRIPTION

REF

PART NUMBER

Engine & Pump Assembly 1 - -Engine, 37 HP (Gas) 2 - -Bracket, Alternator Mounting 3 --Strap, Belt Tension Adjuster 4 - ~Cover, Alternator Pulley 5 --V-Belt, 3/S 11 x IS 11 6 - -Solenoid, 12 V 7 - -Throttle Wire S --Bell Housing 9 - -Coup 1i ng 10--Pump, Hydraulic 11- -Screw, Hex Hd. Cap 5/S II -11UNC x 2 1/4" 19.

12--Wire,. Choke 13-~Alternator 14-~Clevis - 1/4" x 211 15-~Connector, Elbow 900 14M O-ring to 14M JA~

QTY

35330 40017 40166 40162 40170 32573 32111 21607 40171 6S221 3719:} BOW30145-225 ~51¥4 22 S BOW2023 02236

1 1 1 1 1 2

1 1 1 1 2 1 1 2

1

I

lS--RelaY, Anti-Restart 19--Pin, Clevis 20- -Pin, Cotter 1/16" x I" Lg. 22- ~Lock Nut 1/4"-20UNC

I

67280 BOW2120 BOW3S210

1 2 2

II

BOW34272

4

I

I

-

27- - Nipp le, 1/2" x 0$" Lg. I',pe 2S-f-Coupling, 1/2" Pipe 29- ~Bushing, Reducer 1/2" to 3/S 11 Pipe 30--Elbow, 90° - #S JIC to #6 Pipe 31--Cap, #S JIC 32--Screw, Hex Hd. Cap 5/16"-lSUNC x 3/4 11 Lg. 33 ___ - Lockwasher, 5/16" 34-f- F1 at Washer, 5/16" 35-f-Screw, Hex Hd. Cap 5/16 11 -18UNC x I" Lg. 36-f-Screw, Hex Hd. Cap 1/2"-13UNC x 2-1/2" Lg. 37- ~Lock Nut 1/2"-13UNC 38- ~Spider 39- ~Key Stock 3/811 • x 3/8'~ X 2-1/4" Lg. 40- -Set Screw, Allen Hd. 5/16"-18UNC x 3/8" Lg. 41- -Screw, Hex Hd. Cap 5/S"-llUNC x 1-3/411 Lg. 42- -Lockwasher, 5/S" 43- -Screw, Hex Hd. Cap 1/2"-13UNC x 1-1/2" Lg. 44- - Lockwasher, 1/2" 45- -Flat Washer, 1/2" 46- -Connector, Straight #24 O-Ring to #20 Pipe 47- -Connector, Straight #16 O-Ring to # JIC 48- ~Bracket, Solenoid Mounting 49- ~Connector, Straight IBM O-ring to 18 JIC 50iNut, Jam 1/4"-28UNF

II

1 1 1 1 1 1

~UW13449

BOW13312 02653 04200 02503 BOW30027 BOW31374 BOW31432 BOW30029 BOW30110 BOW34276 40233 BOW3397S-001 BOW40531 BOW30145-175 BOW31331 BOW30106 BOW31329 BOW31415 :;7855 -02579 . ;;8216 -00458 DOW32281

6 6 5

1 1 1 1 4 2

4 2 2 2

I I

I I

I

I

I

I

~

1 1 1 1

I

i.

j 06HI3

60 1

....-.,..

Gl

c:

9

;;c IT1

....

N

:t» "0

c:

:3:

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"" 81~ < ,...,

.... :t»

(J) (J)

,..., :3:

m

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~ N 0

....,..., ,..., ,..., (J)

rI

:z

I

...J

//

~/

~W 18

....:z Gl

6

S9

"

~I~____~~__________~

,...,

FIGURE 12A

REF

PUMP/DRIVE ASSEMBLY (DEUTZ DIESEL ENGINE)

DESCRIPTION Engine &Pump Assembly Engine, Diesel (37 HP) Pump, Hydrau 1i c Bell Housing - Pump Adapter Adapter, Pump - Motor Bracket, Engine Mount - Front Bracket, Engine Mount - Rear Hood, Cooling Air Screw, Hex Hd. Cap 14mm x 40mm Lg. Lockwasher, 14mm Flat Washer, 14mm Screw, Hex Hd. Cap - 10mm x 30mm Lockwasher, lOmm Flat Washer, lOmm Screw, Hex Hd. Cap - 8mm x 25mm Lg. Lockwasher, 8mm Flat Washer, 8mm Flat Washer, 12mm Screw, Hex Hd. Cap 1/2"-20UNF x 1-1/211 Lg. Lockwasher, 1/2" Adapter, Banjo Fitting Bolt, Banjo Washer, Banjo Fitting Switch, Pressure Elbow, 45° Street 1/8" NPT Coupling, 1/8" NPT Nipple, 1/8" Pipe x 6" Lg. Connector, Straight #24 MO-Ring to 120 .. .;:: Connector, Straight #16 MO-Ring to 116 J!: Connector~ Elbow 900 14 MO-Ring to 14 JIC Connector, Straight 18 MO-Ring to 18 MJIC

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

I-

37 38 39 40 41 42 43 44 45 46 47 48

49 50 51 52

PART NUMBER 35026 21340 35035 32261 35828 35824 35037 BOW42137 BOW42457 BOW42467 BOW42082 BOW43964 BOW42465 BOW42056 BOW42454 BOW42464 BOW42466 BOW30281 BOW36729 67157-001 67157-002 67157-004 67282 -BOW13280 BOW13309 BOW13416 67855 02579 02236 00458

QTY 1 1 1 1 1 1 1 1 2 2 2

8 8 8 6 6 6

4 2 2

1 1 2

1 1 1 1 1 1 1 1

t

Bracket, Solenoid Mtg. &Speed Adjustment Plate, Solenoid Mounting Solenoid, 12 VDC Bracket, Spring Attaching Bracket, Shut-Off Spring Screw, Hex Hd. Cap 1/4"-20UNC x 3/4" Lg. Lockwasher, 1/4" Locknut, Hex 1/4"-20UNC Pin, Clevis 1/4" Dia. x 3/4" Lg. Pin, Cotter 1/16" Dia. x 3/4" Lg. Clevis Jam Nut, Hex 1/4"-28UNF Flat Washer, 5/16" Pin, Cotter 3/32" Dia. x 3/4" Lg. Plate, Mounting - Electrical Relays

1

I

I

40902 40806 40808 40764 40761 BOW21659 BOW30002 BOW36725 BOW36780 BOW2120 BOW38209 BOW2023 BOW32281 BOW36702 BOW38216 35047

1 1 1 1 1 1 2

9 5

1 1 1 1

2 1

1

06/~l3

60 1

"TI ~

Gl

c:

9

;:0

I'T1

.....

N »

-0

c:

3:

-0 .......

-

81~ < ...... ):a

til VI

......

3:

.-< OJ

0

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',41

0

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2121

~

VI

...... .-

~.

......

I

I

:z

I

Gl

.)

~19 "

~I~

6

S9

18

__________________~

~

:z ......

FIGURE 12A

PUMP/DRIVE ASSEMBLY (DEUTZ DIESEL ENGINE)

REF

DESCRIPTION

53 54 55 56 57 58 59 60 61 62 63

Screw, Hex Hd. Cap 1/4"-28UNC x 1/2" 19.

Relay Relay, Anti-Restart Circuit Breaker Screw, Round Hd. #6-32UNf x 1/2" 19.

Screw, Hex Hd. Cap - 12mm x 25mm Lg. Lockwasher, 12mm Flange, Exhaust Elbow, 90° STR 1 1/2" NPT Union, 1 1/2" NPT Nipple, Pipe 1 1/2" NPT x 3" Lg.

PART NUMBER

BOW30000 80045 67280 80044 BOW31124 BOW42101 BOW42456 35224 BOW13527 BOW13394-1 BOWI3487

QTY

3 2

1 1 2 4 4 1 1 1

1

.

06/H3

NOTES

FIGURE 14

REF

DESCRIPTION

FUEL TANK ASSEMBLY

PART NUMBER

QTY

Fuel Tank Assembly 35386 1 Wel clment------------+----35380 - - - - t - 1 Cap 35382 1 Gauge KL02627 1 Elbow, 90° #4 JIC to #4 Pipe 00315 1 Cap. #4 04003 1 Coupling, 90° Bulkhead #4 to #4 02317 1 Clamp, Hose BOW24108 2 Hose Assembly, 1/411 ID x 5-3/8" Lg. 35384 1 Valve, Gas 50545 1 Elbow, 90° #4 JIC to #4 Pipe 00314 1 Screw, Hex Hd. Cap 3/8" x 16UNC x 1" Lg. BOW30054 3 Flat Washer, 3/8 11 BOW31413 3 Lockwasher, 3/8" BOW36727 3 WObbulator 80188 1 Screw, Hex Hd. Cap 1/4"-20UNC x 1/2" Lg. BOW46000 7 Lockwasher, 1/4" BOW36725 7

l-~Tank

2 3 4 5 6 7 8 9 10 11

12 13 14 15 16

1

2 q-r--3

06/93

FIGURE 15

HYDRAULIC TANK ASSEMBLY

13

3

06/~13

FIGURE 15 REF

1 2 3 4 5 6 7 8 9 10 11

12 13 14

HYDRAULIC TANK ASSEMBLY

DESCRIPTION

Hydraulic Tank Assembly Tank Weldment Elbow, 90° #12 JIC to #16 Pipe Elbow, 90° # 6 JIC to # 6 Pipe Nipple, Close Pipe 1/2" x 311 Lg. Quick Disconnect Elbow, goo Street 1/211 Dia. Cap! Breather Elbow, 45° Swivel #12 JIC Elbow, goo Street 1-1/4" NPT Nipple, Close Pipe - 1-1/4" NPT Valve, Ball '- 1-1/4" NPT Elbow, 90° - #20 JIC to #20 Pipe Gauge Quick Disconnect Female (No~ Shown) .

PART NUMBER

35360 35358 02676 00498 BOW13449 67051 BOW13273 35352 02328 BOW13276 BOWI3403 67714 02679

50811 67052

QTY

1 1 1 2 1 1 1 1 1 1

1 1 1 1 1

06/93

FIGURE 16

GROUND CONTROL CONSOLE

-" .

co

-.

06/~13

FIGURE 16 REF

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25

GRO~D

CONTROL CONSOLE

DESCRIPTION

PART NUMBER

QTY

Control Console Assembly Switch, Toggle' Circuit Br~aker, 20 Amp Hour Meter Switch, Toggle Ammeter, ±30 Amp Lock Switch, Ignition Screw, Sheet Metal - #6 x 3/8" Lg. Switch, Toggle Potentiometer Knob Relay, Latching Relay Relay Cap Screw, Hex Hd. 1/4"-20UNC x 4" Lg. Spacer 1/2" 00 x 3-1/4" Lg. Rivot, Pop 1/8" Di a.

Cover Flat Washer, 1/4" 10 Slope Sensor Holden, Operation &Safety Manual Screw, Rd. ·H. '10-32UNF x 1 1/2 Lg. Lockwasher, #10 Nut, Hex '10-32 Flat Washer, '10 Decal - OPERATION AND SAFETY MANUAL

35051 40874 80025 80027 50075 67240 80043 BOW31711 80026 67203 67204 80023 67275 80377 BOW30016 CLLOO199-004 BOW34172 35070 BOW31401 32002 21383 BOW31147 BOW31323 BOW31255 BOW31430 Ref. Fi g. 2,2A

1 4 3

1 2 1 1 7 1 1 1 2 1 1 4 4 7 1 4 1 1 2 2 2 2 1

FIGURE 17

TURRET ROTATION SPEED REDUCER (Starting with Sere No. 6527)

3)-···~7J

7

"

16

10

9 I

,.

15P-5

4

06/93

FIGURE

REF

17 TURRET ROTATION SPEED REDUCER (Serial No. 6527)

DESCRIPTION Motor, Hydraulic *Seal Kit for #32762 Motor Valve, Crossover Relief Speed Reducer Turret Weldment Screw, Hex HD Socket 1/2"-13UNC x 112M Lockwasher, 1/2" High Collar Nut, Hex 5/8"-11UNC Bolt, Square HD 5/8--11UNC x 3" LG Washer, Square Lockwasher, 1/2" Screw, Hex HD Cap 1/2"-13UNC x 1 3/4" Screw, Hex HD Cap 5/16"-18UNC x 2 1/2Lockwasher, 5/16" Washer, Flat 5/16" Tee, O-Ring #6-#6 Hose Assembly, #6-#6/20° 22M LG Key, Woodruff - 1/4" x 7/8 M

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NUMBER

32762 33087 32763 33369 Ref. Fig. 10 BOW33664 BOW36745-1/2 BOW31207 BOW63186 35447 ,BOW36729 B0W36107 BOW30035 :BOW31445 .BOW36726 02576 BOW40180-172 BOW31958

QTY

-1 1 1 1 1 2 2 2 2 4 4 4 4 4 4 2 2 1

.

nfl/~13

.

••

39 ____--....

w-j_ - 3 8 ,

7

6

13

11

12 13

29-13

12

28-

FI6UI£ 17A

~ ISIUCEI ASSEJaY

ITEM

NUMBER 1

2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

39

CALAVAR PART NUMBER

DESCRIPTION

I 2 3 .. 5

33369

Assembly. Speed Reducer

AQCOI095 AQCOI057 AQCOI096 BOW36840 AQCOI097 AQCOI098 AQCOI099 AQC1l454 AQCOllOO AQCOllOI AQC01682 AQC01681 AQCOI016 AQC01644 AQCOI055 AQCOl102 AQCOI056 AQCOll03 AQCOI035 AQCOll04 AQCOI051 AQCOI688 AQCOI052 BOW36727 BOW36057 AQC01685 AQCOll05 AQCOI006 AQCOll06 BOW13373 AQCOII07

• Gasket. Motor • Screw. Cap (attaching parts) • Plate, Bearing Container Tapped Screw. Flat Head (attaching parts) • Ring. Alignment • Plate. Bearing Container • Gasket, Bracket Housing • Ring, Snap • Coupling • Container. Bearing • Gasket, Bearing Container • Gasket, Bearing Container • Cup, Bearing • Cone, Bearing • Spacer. Worm • Assembly. Housing • • Bushing, Housing • • Housing • Worm, Left Hand • Shaft, Worm •. Key • Key. Worm • Container. Bearin?

• Washer. SPL Lock attaching parts) • Screw. Cap (attaching parts) • Sea 1. Grease Shaft, Output • Key, Weigh • Sea 1. Grease • Plug, Sol1d • Race. Thrust Gear, Left-Hand Worm • Ring, Snap • Gasket. Worm Housing Cover • Assembly. Housing Cover • Washer, SPL Lock (attaching parts) • Screw, Cap (attaching parts) • Valve. ReHef

~QCOll08

AQCOll09 AQCOllI0 AQCOllll AQCOI061 AQCOI060 AQC01564

•.

•

I

·

·

SPEED R£DUC£R

IQUANTITY Ref

•

·

FlSUa: 17A

•

1

2 1 4 1 1 2 1 1 1 2 4 2 2 2 1 2 1

1 1 1 1 14 4

1 1 2 1 2 1 1 1 2 1 6 6 1

AS~'

06/93

FIGURE 18 REF 1

2 3 '4 5 6 7 8

MUFFLER INSTALLATION (GAS)

DESCRIPTION

PART NUMBER

QTY

35529 35574 BOW31205 BOW31329 30344 BOW13394-1 BOW13404 Ref. Figure 15

1

Muffler U-Bolt Assembly Nut, Hex 1/2"-13UNC Lockwasher, 1/2" Flex Tubing, Exhaust Union, 1-1/2" NPT NiPfle, Close 1-1/2" NPT ue Tank

2 4 4 1 1

1 1

7-_~_-A.~~" 6

3

,.,

~__

5

2

06/93

FIGURE 18A

REF

MUFFLER INSTALLATION

DESCRIPTION

(DIESEL)

PART NUMBER

QTY

I.--+- Muffler - - - - - - - - - - - - - - + - - - - - 35529 - - - - + - - 1 2 U-Bolt Assembly 35574 2 3 Nut, Hex 1/2"-13UNC BOW31205 4 "4 Lockwasher, 1/2" BOW31329 4 5 Flex Tubing, Exhaust 40097 1 6 Union, 1-1/2" NPT BOW13394-1 1 7 Nipple, Close 1-1/2" x 3" Pip BOW13487 1 8 Elbow, 90° Street - 1-1/2" Pipe BOW13277 1 9 Fuel Tank Ref. Figure 15 1

3

2

06/f13

FIGURE 19

REF 1 2 3 4 5 6 7 8 9

DESCRIPTION Bracket (Modification) Flexible Hose Clamp Elbow, goo (Rubber) Tube, Connector Air Cleaner Modification Flat Washer, 1/4" Lockwasher, 1/4" Nut, Hex 1/4"-20UNC

AIR CLEANER INSTALLATION

PART NUM"IER 35608 35610 BOW24118 35605 35612 35657 BOW 31411 BOW31325 BOW31201

4

1

QTY 1 1 4 1 1 1 4 4 4

·

~--.-

..-- --

--

FIGURE 20 ELECTRIC MOTOR/PUMP ASSEMBLY FOR EMERGENCY SYSTEM

DESCRIPTION

REF

1 2 3 4

1 2 3 4

PART NUMBER~

Motor/Pump Assembly Through SIN 6220

35388

Pump Motor Solenoid Coupling

35389 35390 AZP01005 67878

Motor/Pump Assembly From SIN 2661

35659

Pump Motor Solenoid Coupling

35245 35244 AZP01004 67878

3

1

QTY

1 1 1 1

1 1 1 1

FIGURE 21

BOOM ASSEMBLY

(2-SECTION BOOM)

21~

"

....

"TI

Ci)

c:::

::c

",

42

~I

....

N

45

46

47.

CXJ

0

0

~

~

,,

tn

",

~

CXJ

r-

-<

N I

tn

",

52

:~31

o

0> cO

(.)

V

n

-I .....

0

z

CXJ 0 0 ~

,,

'.

53

FIGURE 21

REF 1 2 3 4 5 6 7 8 9 10 11 12 13' 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

35 36 37 38 39 40 41 42 43 44

45 46

47 48

49 50

51 52 53

BOOM ASSEMBLY (2-SECTION)

DESCRIPTION Boom Assembly (2-Section) Outer Boom Weldment Inner Boom Weldment Plate, Wear Pad Retaining Set Screw, 1/2"-20UNF x 3/4" Lg. Jam Nut, Hex 1/2"-20UNF Screw, Hex Hd. Cap 3/8"-16UNC x 5/8" Lg. Lockwasher, 3/8" Wear Pad, Top Nut, Tee - 4-Prong Wear Pad, Sides Wear Pad, Bottom Mount, Wear Pad - Front Screw, Hex Hd. Cap 3/8"-16UNC x 3-1/4" Lg. Cylinder Assembly, Slave Leveling Screw, HexHd. Cap 1/4"-28UNF x 3/4" Lg. Lockwasher, 1/4" Plate,Cover Pin, Boom Eccentric Set Screw, Allen Hd. 3/8"-16UNC x 1/2" Lg. Bushing, Boom Pivot Pin Pin, Main Boom - Extension Cylinder Screw, 82° Flat Hd. Socket 3/8"-16UNC x 3/4" Lg. Nut, Lock 3/8"-16UNC Wear Pad Plastitrak, 59 Links Spacer, Extension Cylinder Wear Pad Nut, Hex 1/4"-20UNC Cable, Electric Hose Assembl" Pin, CyHnder Lube Fitting Jam Nut, Hex 1/2/1-13UNC Set Screw, Socket-Full Dog Pt. 1/2"-13UNC x 1-1/411 Lg. .

Flat Washer, 1/4" Pin, Master Leveling Cylinder to Boom Cylinder, Boom Extension Assembly Bearing Plate, Cover - Inner Boom Cylinder, Master Levelin~ Bracket, Track Mounting Male) Bracket, Track Mounting (Female) Lock Nut, Hex 1/411 -20UNC Screw, Hex Hd. Cap 1/4"-20UNC x 5/8" Lg. Star Nut, #10-24 Flat Washer, #10 Screw, Round Hd. #10-24UNC x 1/211 Lg. Screw, Hex Hd. Cap 1/4 11 -20UNC x 1/2" Lg. Clamp, Cable - 111 Ring, Tie Down Hose Assembly ,Wear Pad Wear Pad

PART' NUMBER

35400 35420 35430 32718 BOW40561 BOW32285 BOW30051 BOW31327 32717 68276 21812 32648 32647 BOW30063 30596 BOW30177 BOW31373 68223 35409 BOW41143 35417 35788 BOW36833 BOW34274 35194 33082-013 35046 32628 BOW31201 67948~

QTY 1 1 1 5 10 10 20 22 1 2 4 1 1 2 1 10 16 1 2 3 2 1 6

4 1 1 2

-"

60

2 2 1 1

67914-019

32024 BOW7596 BOW32275

BOW40557-125 BOW31401 35015 Ref. Figure 26 30389 ... 36398 "ef. Fi~ure 25 6866 68670 BOW34272 BOW30001 BOW31234 BOW31430 BOW30624 BO\ll30000 BOW32585-1 32536

h.

1 12 1 1 2 1 1 1 pro 1 pro 4 6 2 2 2 4 2

67614-018

1J

35431 35187

06/S:3

,

FIGURE 21A BOOM ASSEMBLY

(3-SECTION BO(JI)

"'"

Q

c

~

m

> ~

m

0

~ ~ '" '"m

33

~

m r-

-< 69

W I

'"n ,."

~ .....

0

z

IX' 0 0

3:

31

0

0)

cD

CN

""

74----'

FIGURE 21A BOOM ASSEMBLY (3-SECTION) REF

DESCRIPTION

PART NUMBER

QTY

1

1 2 3 4 5 6 7 8 9 10 11

12 1314 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 - 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

Outer Boom Weldment Intermediate Boom Weldment Inner Boom Weldment Cylinder, Extension Assembly Evener Bracket, Trunnion Weldment Sheave Pin, Sheave Plastitrak, 83 Links Wire Rope, Extension Assembly Wire Rope, Retraction Assembly Guide Bracket Assembly Pin, Master Leveling Cylinder Pin, Eccentric Pin, Extension Cylinder Pin, Extension Cylinder Trunnion Plate, Cover Wear Pad Mounting Bracket Wear Pad, Top and Side Wear Pad, Top Rear Plate, Back-Up Wear Pad, Top Front Capscrew, Hex Hd. 1/4"-20UNC x 1" Lg. Gr. 5 Bracket, Track Mounting - Male Bracket, Track Mounting - Female Wear Pad, Guide Bracket - Side Pin, Leveling Cylinder Cylinder, Slave Leveling Wear Pad, Outer Boom Spacer Spacer, Wear Pad Bracket Holder, Wear Pad Hydraulic Hose Assembly Electrical Cable -Assembly Wear Pad, Top. Rear· Ring, Tie-Down .Wear Pad Mounting Bracket Pin, Mai n Pivot (Evener) Spacer, Evener nead-End Bracket, RH Lockwastier, 3/8" Jam Nut, 1/2"-20UNF Screw, Hex Hd. Cap 1/411 -28UNF x 3/4" Lg. Gr.8 Plate, Cover Bushing, Pivot Pin Wear Pad, Bottom Front Dead-.End Bracket, LH Bracket, Cable - Wear Pad Support Wear Pad, Rear Bottom Pin, Cable End Spacer Wear Pad, Side Wear Pad Nut, Tee Set Screw, Socket Hd. Cup Pt. 3/8"-16UNC x -

1/2" Lg.

35512 35511 35510 Ref. Figure 26A 30428 30204 30398 33082-012 35517 35518 35709 35015 35490 35489 30246 68223 30395 30396 68182 68036 30387 BOW 30004 68669 68670 35707 68192 Ref. Fi gure 23 30225 68183 30211 68186 67614-019 67948

30230 32536 33019 30423 30262 30458 BOW31327 BOW32285 BOW 46300 30479 35417

1 1 1 1 1 4 4 1 2 2 1 1 2 1 2 1

2 3 1 1 1 8 1 pro 1 pro 2 1 1 6 6 6 6 4 60 Ft.

1 1

1

30224 35775 68180 30216 30394 30231 30227 68276

35777

1 2 1 10 8 6 2 2 1 1 1 2 4 1 4 1 6

BOW41139

5 06/~13

,

_ _________F_IG~U=RE~2:IA~8(O~(

OM ASSEMBlY

(3-SECTlOH BOOM)

.'

69

W

I Vl I'T1

n

...... ..... o

z

FIGURE 21A BOOM ASSEMBLY (3-SECTION) REF

DESCRIPTION

55 56 57 58

Star Nut, #10-24UNC Flat Washer, #10 Screw, #10-24UNC x 1/2" Lg. S~t Screw, Socket Hd. Cup Pt. 3/8"-16UNC x 3/4" Lg. 59- _ Pin, Pivot - Main GoOlll 60 Cover, Boom Screw, Hex Hd. Cap 3/8"-16UNC x 1" Lg. 61 Screw, Flat Hd. Socket Cap 1/4"-20UNC x 62 1/2" Lg·.

Spacer, Evener Rotation Pin 63 Nut, Hex 5/8"-llUNC 64 Flat Washer, 3/8" 65 Screw, Hex Hd. Cap 1/4"-20UNC x 1/2" Lg.Gr8 66 Lockwasher, 1/4" 67 Ring, Retaining 68 69 C,linder, Master Leveling F at Washer, 1/4" .

70 Locknut, 1/4"-20UNC 71 Screw, Flat Hd. Socket Cap 1/4"-20UNCxl" Lg 72 Grease Fitting, STR (Zerk) 1/4"-28UNF 73 Screw, Flat Hd. Socket Cap 5/16"lBUNC x 74 1-1/4" Lg. Gr.8 Set Screw, Socket Hd. Cup Pt. 5/8"-llUNC x 75 1-1/2" Lg. Jam Nut, 5/8"-11UNC 76 77 Screw, Flat Hd. Socket Cap 3/8"-16UNC x 1-1/2" Lg. Lock Nut, 3/8 11 -16UNC 78 Screw, Flat Hd. Socket Cap 3/8"-16UNC x ·79 1-1/4" Lg. 3/8"-16UNC x Screw, Flat Hd. Socket Cap 80 3/4" Lg. Flat Washer, SAE 3/8" 81 Lockwasher, 1/2" 82 .

Screw, Hex' Hd. Cap 1/2"-13UNC x 1-1/2" Lg. 83 Gr.8 Screw, Flat Hd. Socket Cap 3/8"-16UNC x 84 1" Lg. E-Cli p, 7/16" Of ameter 85 Wear Pad, Gufde Bracket - Top 86 Screw, Flat Hd. Socket Cap 1/4"-20UNC x 87 1/2" Lg. Screw, Hex Hd. Cap 3/8"-16UNC x 1" Lg. Gr.B 88 Set Screw, Socket Hd. Cup Pt. 1/2"-20UNF x 89 1" Lg. Plate, Cover - Inner Boom 90 ~ufde Bracket We'ldment .

91 Screw, Hex Hd Cap 1/411- 20UNC x 3/4" Lg.Gr. B 92 Jam Nut, 1/4"-20UNC 93 Cable Clamp, 1" Diameter 94 Screw, Hex Hd. Cap 3/8"-16UNC x 1-1/411 Lg. 95 Gr.S .,

PART NUMBER

QTY

BOW31234 BOW31430 BOW30624

2 2 2

BOW41140 ,'35012 30481 BOW30054

2

2 1 2

BOW36812 35642 BOW36657 BOW36703 BOW46000 BOW36725 BOW35300 Ref. F~ure 25 BOW367 BOW36780 BOW41502 BOW7589

4 1 8 4 16 31 1 1 6 8 8 4

BOW41513

12

BOW41085 BOW32277

4 4

BOW36836 BOW34274

12 33

BOW36835

6

BOW36833-750 BOW36703 BOW36729

8 8 4

BOW36106

4

BOW36834 BOW35239 35711

6 4 1

BOW3681l BOW36054

6 16

BOW40562 36398 68422 BOW46002 BOW 32271 BOW32606

8 1 1 11

BOW36055

6

8 2

,

FIGURE 21A 800M ASSEM8l Y

(3-SECTlON BOON)

'f

Ul ,."

n

-t .....

o

:2

OJ

o o

3:

o

0>

en

(;)

FIGURE 21A BOOM ASSEMBLY (3-SECTION) REF

DESCRIPTION

9, Screw, 1/4--20 x 3/4 UNC lockwasher, 3/8" 98 Screw, 3/8 u -16-3/4 u UNC 99 locknut, Nylon, 1/4"-20 100 101- ~Backup Plate, Inner boom 102 - ~ Dead-end Bracket, RH· 10" Wearpad 104 Snap Ring Retainer

PART NUMBER

BOW46300 BOW31327 BOW36837-750 BOW36780 68036 30458 35778 BOW35300

.

06/f13

QTY

4 4 4 4 1 1 -2 1

FIGURE 23

REF 1 2 3 4 5 6 7 8 9 10

SLAVE LEVELING CYLINDER ASSEMBLY

DESCRIPTION

PART NUMBER

QTY

Slave Leveling Cylinder Assembly 30596 - - - - + - - 1 Cy1inder---------------+--.;...·.35074 2 Valve, Holding 30322 1 Tube Assembly 35404 2 Straight Connector, #4 JIC to #4 Pipe 00394 2 BOW 36006 3 . Screw, Hex Hd. Cap 1/411 -20UNC x 1-1/211 Lg. Lockwas~er, 1[4 11 BOW31373 3 Flat Washer, 1'/4" BOW31431 3 Strap BOW5924 1 Elbow, 90° #4 JIC to #2 Pipe 00312 1

10

8 7 6

4

1 ~

5

------

06/93

FIGURE 25

MASTER LEVELING CYLINDER

12

12

REF

1

2 3 4 5 6

7 8

9 10 11*

12

PART NUMBER

DESCRIPTION Master Level ing Cylinder Locknut - Self-Locking Piston Seal - U-Cup Piston Rod Static Seal Barrel Assembly Rod Assembly Gland Static Seal Gland Rod Seal Rod Wiper Seal Kit (Contains Items 224~7, 9, 10)

Elbow, 90 0 #4 JIC to #

ipe

on

35075 92027

1 1

*

2 1 1 1 1

92032 *

92033 92034 *

92023

I: 40684

00312

1 1 1 1 1

2

06/93

FIGURE 26 BOOM EXTENSION CYLINDER ASSEMBLY (2-SECTION BOOM)

REF

1--2--3--4--5--6--7--8--9---

DESCRIPTION

PART NUMBER

Boom Extension Cylinder Assembly------------- ------35446 --Cyl i nder-----------------------------------·-- ------35072---------------Holding Valve' Assembly (Includes items 7,8,9) ------40817-----;,.---------Wear Pad------------------------------------- ------32623---------------Screw, Hex Hd. Socket Cap l/4 u -ZOUNC )(. 1/2 L .-----BOW36812------------Screw, Hex Hd. Cap 3/8 u -I6UNC x 3 1/Z- Lg.--- ------BOW30064------------Lockwasher, 3/8 u - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ------BOW31327------------Cartridge, Counterbalance-------------------- ------32585---------------Cartridge, Relief Valve, 1100 PSI------------ ------67486---------------Manifold, Counterbalance--------------------- ------58190-------------Extension Cylinder with Holding Valve-------- ------35684 0

7 8

q

I

I

~ I

1

QTY

--1 --1 --2 --8 --4 --4 --2 --1 --1

":.

.FIGURE 2M BOOM EXTENSION CYLINDER (J-SECTION 800M)

REF

DESCRIPTION

1---2---3---4---5---6---7---8---9---10----

*----

PART NUMBER

Cylinder Assembly, Boom Extension-------------Cylinder--------------------------------------Wear Pad--------------------------------------Screw, Hex Hd. Cap Socket 3/SM -I6UNC xIII Lg ---Year Pad--------------------------------------Valve, Holding Assembly (Inclydes i~ems S,9, ---Screw, Hex ltd. Cap 3/8 M -16UNC-x 3 1/2M Lg.--~-Lockwasher, 3/S-------------------------------Cartridge, Counterbalance---------------------Cartridge, Relief Valve, 1100 PSI-------------Manifold, Counterbalance----------------------Seal Kit for #35071 Cylinder----------------

QTY

-----35554 -----35071-------------- ---1 -----a0386-------------- ---1 -----80U33634----------- ---6 -----~191-------------- ---1 0)--- 817-------------- ---1 -----80W30064----------- ---4 -----8OW31327----------- ---4 -----32585-------------- ---1 -----67486-------------- ---1 -----58190-------------- ---1 -----35700-------------- ---1 7 8 6 q

5 10

1

,

,

~

3

n",o'1

~

FIGURE 27 . TOPPING CYLINDER

RIF

PART NUMBIR

DISCRIPTION Cyli~der

with Cylinder only

V~Jv~

.

- .-

..

-

30564

-'.

-:c

Piston Gland earrel Auembly Rod,4uembly 5 Manifold Assembly 6 Spacer 7.

Collar 8 Bushing, Bronze 9 Bolt, Valve Assembly 10-~Set Screw w/Nylon Insert II Nut, Hex Head 12-~Gland Static Seal 13-~Rod Seal 14-~ Piston Seal 15-~Rod Wiper 16-I-Rod Static Seal 17-~Counterhalance Valve Auembly 18- -1.0 ckwasher 19- - Plain Washer 20- - Cartridge S~ill

* 9 18 19 20

=\

.....

11 f

-

/

)1

"-

~r} t,·,-~

~~.,

V

..

I

~

\

~

~1

1

4\

\16

12

'r-'\

P'Lt(

,

HI

/"--J

\

I

\

\\

93018 93019 93020 93021 93022 93023 93024 92001 92009 92012 93025 * * * * * 67455 92011 92010 32585 .

00312 35691

4

2 I I I

, ,, 2

I 2 2 1 1 1

6

J:Cl

I~ \

5

14

~~

.

I

it

\

21

,

-

ElbOWti 90° #4 JIC to #2 Pipe

21

1 1 I I I I I I

l5073

I 2 3 4

QTY

\\

13

/ 7 J "" ,,~V2

r---"'T

8

~~~V15

ft ~ h ~~

)

I

"

I

06/93

FIGURE 28 REF

PLATFORM ROTATION CYLINDER

DESCRIPTION

1 2

PART NUMBER

QTY

Cylinder Lube Fitting, Drive-Type - 3/16"

35469 BOW7596

1

Seal Kit

35701

1

2

1 2

I

I

I

I

I

I

I

I

I I I

I

11

f'I

/

-

'.'

I I

0

.

~

06/93

FIGURE 30

REF

DESCRIPTION

1

Platform Weldment 60" x 30" X 43-1/211 High

PLATFORM ASSEMBLY

PART NUMBER

35458

QTY

1

06/93

Figure 31: Platform Control Console

13

ITEM

PART NUMBER

DESCRIPTION

Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

38015 ..................... Platform Control Console Assembly .................................... 1 500-77 ...•.••.••...•••••••• Switch ............................................................................ 2 93125 ..................... Start/Stop Switch (Switch #93123, Contact Block #93124) .. 1 40874 ..................... Switch ............................................................................ 3 40876 ..................... Switch ......................... ; .................................................. 1 40865-001 ............... Controller Assembly ......................................................... 3 40872 ..................... Switch ............................................................................ 2 [Not Used). ....................................................................................................... .

37029 ..................... Controller, Drive/Steer ...................................................... 1 40870 ..................... Exterior Panel Housing ................................. : .................... 1 40869 ..................... Decal, Control Panel ......................................................... 1 50075 ..................... Switch ............................................................................ 1 40879 ..................... Indicator Lamp ................................................................. 1 40880 ..................... Switch Guard ................................................................ 10 SQK01001 ............... Black Trim (for exterior panel housing, item 9) ............... 5L.F.

- Indicates Items Not Shown

MANUAL 12221-003

REV. 111M

QTY

FIGURE 32 REF

1 2

PLATFORM SKIRT

DESCRIPTION

PART NUMBER

35470 BOW7596

Skirt Weldment Lube Fitting

QTY

1

2

1

2

06/93

FIGURE 33

REF

c

1

DESCRIPTION

Fork Weldment

PLATFORM FORK

PART NUMBER

35440

QTY

1

(:

06/93

,

FIGURE 35

Q

t.

180° PLATFORM ROTATION ASSEMBLY

»-.-1

.~~

i/,,/

~

~

0-

0

.('11

~

06/93

FIGURE 35 REF

180 0 PLATFORM ROTATION ASSEMBLY

DESCRIPTION

PART NUMBER

180 Platform Rotation Assembly Fork Weldment Link Bushing Bushing Bellcrank Weldment Screw, Hex Hd. Cap 1/4"-20UNC x 1/2" Lg. Lockwasher, 1/4" Valve,Holding Screw, Hex Hd. Cap l/4"-28UNF x 1 3/4" 19~ Valve, Needle ..

Cover Cylinder, Rotation Skirt Weldment Rod End Welcbnent Pin, Cylinder to Skirt Bushing Pin, Bellcrank to Skirt Pin, link to Bellcrank lockwasher, 1/2" Flat Washer, 1/2" Pin, Fork to Skirt Pin, Fork to link Snap Ring, 1-1/411 Diameter Snap Ring, 3/4" Diameter Screw, Hex Hd. Cap 1/2"-13UNC x 3" 19.

Flat Washer, 1/4" lube Fitting (Zerk) Pin

35225 Ref. Fi gure 33 35492 35493 35425 35478 BOW 30000 BOW31325 30322 BOW36·307 21479 35586 35165 Ref. Figure 32 35466 35481 35463 35475 35476 BOW31377 BOW31415 35482 35480 BOW35296 BOW35290 BOW 3011 2 BOW31401 BOW7596 35017

0

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 -.

30

31 32 33 34 35

-

."

Nut, Hex 1/2"-13UNC Screw, Hex Hd. Cap 1/2"-13UNC x 1-3/4" 19.

Clamp, 1" Diameter Snap Ring, 1" Diameter Grommet . Platform Assembly

QTY

}

1 1 1 4 2 1 13 16 1 ·3

1 1 1 1 1 1 2 1 2 4 8 1 1 1 4 4 5 4 2

-

1 1 1 1 2 1

BOW31205 BOW30107 BOW 32606 BOW35293 35661 Ref. Figure 30

"

06/93

FIGURE 35A

PLATFORM NON-ROTATI ON ASSEMBLY

M

~~\

LJ ,~, ,

----

\ ~----\~

-1.1\

I

I

-

CD

06/93

FIGURE 35A

DESCRIPTION

PART' NUMBER

QTY

Platform Non-Rotation Assembly Fork Weldment Skirt Weldment Link, Non-Rotation.

Pin, Fork to Link Pin, Fork to Skirt Pin, Bellcrank to Skirt Pin, Boom to Skirt Pin, Slave Leveling to Skirt Bushing Snap Ring, 3/4" Diameter Snap Ring, 1-1/4" Diameter Snap Ri ng, 1" Diameter Clamp, 111 Diameter Lockwasher, 1/4" Screw,Hex Hd. Cap 1/4"-20UNC x 1/2" Lg. Fl at Washer, 1/2" Lockwasher, 1/2" Screw, Hex Hd. Cap 1/2"-13UNC x 3" Lg. Platform Assembly Co_ver

35230 Ref. Figure 33 Ref. Fi gure 32 35628 35480 35482 35475 35017 35018 30389 BOW35290 BOW35296 BOW35293 BOW32606 BOW31325 BOW 30000 BOW31415 BOW31377 BOW30112 Ref. Figure 30 35586

1 1 1 1 1 1 1 1 1 2 1

REF 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17

18 19 20

PLATFORM NON-ROTATION ASSEMBLY

, ,

1

1 1 9 9 12 4 4 1 1

-

,. ,

.

06/93

NOTES

fIGURE 39 FOUR WHEEL DRIVE ~-~,

"

-

-

DESCRIPTION

Schematic, Hydraulic - 46Q8/4WD 140tor, Dri ve Torque, Hub 30 to 1 Vent, 5 PSI 1/4 HPT Relief Fitting, Swivel Elbow 900 8-8 Reducer, O-Ring Adapter 12-8 .Elbow 900 MJ06 M006 Elbow 900 MJ04 M004 Tee MJ04 MJ04 MJ04 Tee MJ06 MJ06 MJ06 Screw, Hex Hd. Cap 1/2"-13UNC x 2 1/2" Washer, Flat 1/2" Uasher, lock 1/2" Stud, Wheel Nut, Wheel

PART NUMBER

36489 36393 32084 58425 36085 35336 02662 02236 02146 01159 80U36110 801136715

80W36729 EQEOI014 91068

QTY

1 2 2 2 4 4 2 2 1 1 12 12 12 18 18

06/93

GBtD

E

4&~DlC'8·1

~

. ILLUSTRATED PARTS BREAKDOWN SECTION

8

HARDLINES BRACKET Ref. (PIN 35304)

3 4

HYDRAULIC TOOL CIRCUIT rlSTALLATION _ ••,_R.VnR CORPOIIATION

46Q8-80-15 FROM SERIAL NO. 6154

06/93

J

BBHllN'

arne. .

ILLUSTRATED PARTS BREAKDOWN SECTION DASH(-) ITEM NOT ILLUSTRATED

ITEM NUMBER

CALAVAR PART NUMBER

1 234 5

DESCRIPTION

QUANTIn

46Q8-80-15

Installation, Hydraulic Tool Circuit (See 46Q8-80-01 for NHA)

Ref

2

34826

• Assembly, Tool Circuit (See 46Q8-80-16 for DET)

1

3

67441

• Valve, Relief

1

4

EBROI004

• • Cartridge, Pressure Reducing

1

5

40595-003

• Valve, Adjustable Flow Valve

1

6

67169-005

• U-Bolt (attaching parts)

1

7

27656

• Valve, Solenoid

1

8

36611

• Assembly, TEMP Troller Electric Oil Cooler

1

9

36448

• Assembly, Oil Cooler (See 46Q8-80-17 for DET)

1

10

BOW23927

• Tie-Down

AIR

-11

BOW26921

• Tie-Down

AIR

-1

HYDRAULIC TOOL CIRCUIT IISTALLATION

46Q8~80-15 FROM SERIAL NO. 6154

06/93

]

DatU

t

4&801C08" I

~

ILLUSTRATED PARTS BREAKDOWN SECTION]

6

19

TOOL CIRCUIT ASSEMBLY

_ ••I_""nR CORPORATION

46Q8- 80-16 FROM SERIAL NO. 6154

06/93

G9NJIH' 4B~···

ILLUSTRATED PARTS BREAKDOWN SECTION DASH(·) ITEM NOT ILLUSTRATED

ITEM NUMBER

CALAYAR PART NUMBER

DESCRIPTION

1 234 5

QUANTIn

Assembly, Tool Circuit (See 46Q8-80-15 for NHA)

Ref

2

• Assembly, Tube

2

3

• Assembly, Hose

2

4

• Assembly, Hose

2

-1

34826

5

AQTOI004

• Disconnect, Quick

1

6

AQTOI005

• Disconnect, Quick

1

7

34400

• Bracket, Cover

3

8

BOW30008

• Bolt, Hex (attaching parts)

3

9

BOW34272

• Nut, Hex Lock (attaching parts)

3

10

34820

• Weldm"ent, Cover

1

11

BOW30202

• Bolt, Hex (attaching parts)

8

12

BOW31326

• Washer, SPL Lock (attaching parts)

8

13

BOW31432

• Washer, Flat (attaching parts)

8

14

34373

• Plate, Track

1

15

34392

• Plate, Track

1

16

BOW31326

• Washer, SPL Lock (attaching parts)

4

17

BOW31412

18

BOW30201

• Bolt, Hex (attaching parts)

4

19

34825

• Channel, Track

1

20

BOW34283

• Nut, Lock (attaching parts)

2

21

BOW34202

• Bolt, Hex (attaching parts)

2

22

34282

• Track, Close Cable

39

Washer, Flat (attaching part

4

TOOL CIRCUIT ASSEMBLY

46Q8- 80- 16 I

filii SERIAL 110. 6154

06/93

1

,4BOIc6. 1'-1l-lU-ST-RA-TE-D-P-AR-TS-B-REA-I(O-OWN-SE-C-TI-OH~J

6

19

TOOL CIRCUIT ASSEJIBLY

....,1....·~WI1lR

46Q8- 80-16 FROM SERIAL NO. 6154

06/93

B9HIIH' 4Jrs~··

ILLUSTRATED PARTS BREAKDOWN SECTION DASH(-) ITEM NOT ILLUSTRATED

ITEM NUMBER

CALAVAR PART NUMBER

1 234 5

DESCRIPTION

QUANTITY

23

34192

• Bracket, Cable (pair)

1

24

34191

• Bracket, Cable (pair

1

25

BOW30202

• Bolt, Hex (attaching parts)

8

26

BOW31412

• Washer, Flat (attaching parts)

8

27

BOW34283

• Nut, Lock (attaching parts)

8

TOOL CIRCUIT ASSEMBLY COIlIIOIlATlON

46Q8-80-16 ,... SERIAl MO. 6154

06/93

· 46)"· I

ICF,nIHl

ILLUSTRATED PARTS BREAKDOIftl. SECTION

TO 2

HYDRAULIC . / TANK

10

8

13

~11

OIL COOLER ASSEMBLY _,,,,_~V"'R CORPORATION

46Q8- 80-17 FROM SERIAL NO. 6154

06/93

I

BOtDlA-

48

mc.••

.ILLUSTRATED PARTS BREAKDOWN SECTION DASH(-) ITEM NOT ILLUSTRATED

ITEM NUMBER

CALAVAR PART NUMBER

DESCRIPTION

QUANT IT'

Assembly, Oil Cooler (See 46Q8-80-1S for NHA)

Ref.

2

• Assembly, Hose

1

3

• Assembly, Hose

1

-1

36448

1234S

4

02440

• Connector, STR

2

S

35304

• Bracket, Hardl1nes Mounting

1

6

• Assembly, Hose

1

7

• Assembly, Hose

1

8

02808

• Connector, STR

2

9

21463

• Cooler, Oil

1

10

GXC01526

• Clamp, Oil Cooler

6

11

BOW30000

• Bolt, Hex (attaching parts)

6

12

BOW30002

• Bolt, Hex (attaching parts)

6

13

BOW31325

• Washer, SPL Lock (attaching parts)

12

14

BOW31201

• Nut, Hex (attaching parts)

6

-15

BOW23927

• Tie - Down

AIR

OIL COOLER ASSEJISLY

46Q8- 80- 17 , . SERIAL 110. 6154

06/93

·G9tD

!)

4&~o,c.8e.----_---.

~

I ILLUSTRATED PARTS BREAKDOWN SECTION I

14

9

11

®

12

DIESEL ERGINE SPECIAL OPTIort·INSTALLATION

46Q8-80-28 FROM SERIAL NO. 6154

06/93

B9tDIH8

48~C-

.

ILLUSTRATED PARTS BREAKDOWN SECTION DASH(-) ITEM NOT ILLUSTRATED

ITEM NUMBER -1

CALAVAR PART NUMBER 46Q8-80-28

1 2 345

DESCRIPTION

QUANTITY

. Installation, Diesel Enline Special Option (See 46Q8-80-23 for NHA

Ref

2

58342

• Assembly, Air Cleaner

1

3

CNMOO206

• • Cap, Air Inlet

1

4

• • Vacuator

1

5

• • Wel dment, Cover

1

• • Element, Air Cleaner

1

7

• • Washer, Gasket

1

8

• • Bolt

1

• . Mount, Horizontal

2

10

• • Baffle

1

11

• • Pan, Element

1

6

9

CNM00208

CNM00202

12

CNM00205

• . Band, Mounting

1

13

36600

• Separator, Fuel and Water

1

14

67808

• Panel, Diesel Engine Safety

1

-15

BOW23927

• Tie - Down

AIR

-16

BOW26921

• Tie - Down

AIR

DIESEL ENGINE SPECIAL OPTION INSTALLATION

46Q8- 80- 28 FIOM SERIAL MO. 6154

06/93

Hydraulic-Driven Generator Assembly (Option)

QTY

ITEM

PART NUMBER

DESCRIPTION

Ref. 1 2 3 4 5 6 7 8 9

A411-46Q8 ..............

58400 .....................

21481 .....................

21479 .....................

67280 .....................

67762 .....................

37747 .....................

69167 .....................

67989 .....................

67990 .....................

Hydraulic-Driven Generator Assembly (Option) ..................... 1 Generator, Hydraulic-Driven ............................................... 1 Shuttle Valve ................................................................... 1 Needle Valve, .25" NPT .................................................... 1 Relay, Bosch ................................................................... 1 Toggle Switch (R#67760) ................................................. 1 Hydraulic Schematic ......................................................... 1 Wiring, Hydraulic-Driven Generator ..................................... 1 Decal, Switch Must Be in Aerial Position ............................. 1 Decal, Generator ON/OFF .................................................. 1

- Indicates Items Not Shown

MANUAL 92221·003 REV. 6/94

3 JUMPER

67

NEW JUMPER

-loL-

67-THROTTLE CABLE -RELOCA lE

I I

EXISTING CIIU~UIT ,/I 3 IN UPPER CONTROL BOX

""~~1~3_F--------~

CONDUCTOR /I 64

l

:::.IN~C~O::!N:..!TR~O!!.LJLCA~B:!.LE-----...J

EXISTING CIRCUIT (I 67

67

EXISTING FOOT SWITCH OPTIONAL A414-66Q8 HYD FLUID COOLER

r.;;--------------i

NEW SWITCH 67762 IN UPPER CONTROL BOX NEW DECAL 37750

, ,

I

M

,

FAN MOTOR

'

I'

L ______________ J

TI-lRU BOOM

I

F1 J

~

I--~- INCLUDED WITH

GENERATOR

61 HZ METER

EXISTING CIRCUIT , 55 IN LOWER CONTROL BOX NEW DECAL 37749

~} ~ YEL -~

SOLENOID VALVE ON HYDRAULIC MOTOR

PLUG 52710

f

N;W GENERATOR 58400

CONDUCTORS IN CABLE THRU BOOM TO PLTFRM REFER TO A407-58/76

RED

I8IUK WH

GRN

PROpRIETARY INfORMAIlON I---I-----l-----I--......-l M IIIA_ lIS _IlETAI. _ muIINItES NIl)

O~

~~7.~:":IE';..,-..=:

_--

1---1---1------1----1

WACO, TEXAS

I---I-----l----~---- :-~~~~~~_'~~kIl=JJ£~====~-----------------~

~

1. USE 12 GA WIRE AT SELECTOR SWITCH. '2 REFER TO SCHEMATIC 67951.

I

___

r---

+--_-+------tI-!-=--;U=Nl.ESS~O=1H=ERWI=SE.,SPE=aF1=ED,-: - - I WI RING, H YD DR IVEN GENE RAT OR DIMENSIONS ARE IN INa-tES

I---+-.-~--I~----I----I

TOlEBANCESON:

·,

"

LTR. E.C.N. NO.

DATE

APPR. DRAWN

~ ----.~~~-+~--I~--~

--

3485

~: ~ NO.

S( 5/n DATE

ifK.

~

E.

~

A.HITTLE 08/03/92

8I

(FOR OPTION A411-58/76)

DRAWING NO.

CHEa<ED

APPR. APPROVED

11 1(( 10/5/'2

691 6 7------------T~

-------~--------------~----I

SCAL£

FULL

-

[SHEET

1 OF 1

,.----

EXISTING LIFT VALVE EXISTING REF 80122 EXISTING RETURN LINE r.L~O~A~D~S~E~N-S--E~LS REF 32560 Tj---------------~--------------LINE P - -'---r.-

V

EXISTING LINE

~ NEW 1/2" HOSE

r--

O

--------~

OPTIONAL A414-66Q8 COOLER-REF 36611

58400

NEW SHUTTLE 35096

I

!'

I'

________----.Ji

:

I~:V

NEW 3/4" HOSE

V

SEE NOTE 1 7 GPM REF

NEW 3/4" HOSE

-";

/1 NEW VALVE 21479

110V 60 HZ @ 3,600 RPM SEE NOTE 2

I

EXISTING LINE TO ROTARY COUPLER OR DIRECTLY TO PUMP

NOTES:

r--t---+---+---I lIISlIIIA_ns_IICIM. PROPRIETARY INfORMAUON _ _ "" 18/11t_P_ _ r--t---+---+---I :ac.C;"~~=-:I["-"'::::

~

WACO, TEXAS -r---t---+---+-~ ::: _ _ 1If WVM CGFCIAlICII.AU...nI hUililLEl:E-==-----------------l _ _ Nft _ _ _

1. ADJUST FLOW CONTROL VALVE SO THAT METER SHOWS 60 HZ. (USE NEEDLE VALVE TO DAMPEN VIBRA TIONS) 2. TEST SYSTEM WITH PORTABLE HEATERS UP TO 2,500 WATTS.

8 A

4602 4500

"/S/1 L

U=SlC::SfR:r:INsr;~~~:

f/4(L

07/01/92 RAK

TOlERANCES ON: MIOI£

*'tr ~:f.

LTR.

f-~~;:o. OJ~~~92

::.:. :::ED

LTR.

E.R.N. NO.

APPR.

DATE

APPRO'<tD

IIfJ:IIIAU

A.HITTLE RAK

SCHEMA TIC, HYD DRIVEN GEN

FIIAC1ICIUi.

*It'I. 09/30/92

(

FOR OPTION A411-66Q8&A411-58/76)

BI

11/12/91 SCALE

DRAMNG NO.

FULL

377 4 7 ISHEET

rEVB 1 OF 1

-

BOO'" f;cT£NSlON

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32560 PROPORTIONAL VALVE

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