CNH Second option circuit pedal long reach (LR) kit CX210D Long reach excavator Instructions Manual

INSTALLATION INSTRUCTIONS

KG2RP388-00

SECOND OPTION CIRCUIT PEDAL FOR LONG REACH (LR) KIT

APPROXIMATE INSTALLATION TIME: 20.0 hours

San - 47928775 Issue date September 2015 EN

KG2RP388-00 - SECOND OPTION CIRCUIT PEDAL FOR LONG REACH (LR) KIT CASE CONSTRUCTION CX210D Long Reach

San - 47928775 Issue date September 2015 EN

Contents 1 KIT CONTENT Kit content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2 PRE-ASSEMBLY PREPARING FOR ASSEMBLY Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

3 ASSEMBLY SECOND OPTION CIRCUIT (PEDAL) FOR LONG REACH (LR) Installation of hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Installation of control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Long arm seating installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Arm line installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Ultra-long boom seating installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Boom line installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Upper main line installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Service valve (remote control valve) installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Service valve (remote control valve) pilot line installation . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 Service valve (remote control valve) harness installation . . . . . . . . . . . . . . . . . . . . . . . . . 3-27 Installation of nameplate inside cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29

EN

EN

1 - KIT CONTENT

1 - KIT CONTENT Kit content NOTE: please refer to the Parts Manual for parts orders.

Hydraulic pump (Refer to 3-1) Item 3 4 5 6 7

Description Power take-off for gear pump Second option gear pump O-ring Hexagon socket head M10x30 High-strength washer M10

Quantity 1 1 1 2 2

Part Reference KRJ12620 KRJ34770 UCD0096 108R010Y030R KEH0114

Quantity 1

Part Reference KRJ10330

Quantity 1 2 6 2 2 1 1 1 2 1 1 1 1 1 1

Part Reference KHJ13850 KHJ24800 KHJ0183 KHJ1104 105R010Y025R KHJ24720 KHP0912 KHJ10701 108R010Y016R KHJ10711 KHJ24780 KHJ10721 KHN0420 KHJ0091 KHJ24750

Quantity 1 1 5 1 1 1 1 1 1 1 1 1 1 4 2

Part Reference KUJ10310 KHJ24380 KHH0142 KHJ21550 KHJ28600 KBJ24900 KAJ2432 KHJ0642 KHJ1778 KBJ12420 KBJ12440 KBJ26480 KBJ19730 105R010Y025R KRJ11580

Control valve (Refer to 3-2) Item 10

Description Add-on second option control valve

Service valve (Refer to 3-20) Item 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24

Description Option pedal Hexagon socket head bolt M10×30 High-strength washer M10 Hexagon socket head bolt Sems bolt M10×25 Remote control valve Pedal plastic cover Lock lever Hexagon socket head bolt M10×16 Lock bracket Option pedal bracket Compression spring Plain washer M8 High-strength nut Option left pedal bracket

Second option main circuit (Refer to 3-15) Item 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Description Hydraulic hose Long elbow Wire band L = 250 Hose clamp Elbow Hydraulic hose Hose adapter Elbow G3/4 x G1/2 Hose adapter G3/4 x G1/2 Hydraulic hose Hydraulic hose Hydraulic hose Bracket Sems bolt 4 M10 x 25 Hose clamp 1-1

EN

1 - KIT CONTENT

Item 29 31 33 50

Description Bracket Hose adapter G1/2 Tee Tee G3/4 x G1 x G1

Quantity 1 1 1 1

Part Reference KRJ11590 KNJ0604 KHJ1300 KHJ23010

Quantity 7 2 1 1 1 1 1 2 2 1 1 5 1 8

Part Reference KHH0142 KHJ28580 KBJ22340 KHJ17840 KHJ16300 KHJ2089 KHJ2088 KHJ13640 KHR0319 145N006S008R KHR21490 CNA0584 KNJ0758 KHJ0363 KHH0143

Quantity 1 5 1 1

Part Reference KHR40390 KHH0142 KHR1957 KHR1253

Quantity 1

Part Reference KHP29190

Quantity 16 2 2 28 1 7 7 12 2 1

Part Reference 105R012Y060R 102R016Y085R KHN0297 105R016Y045R FBV12950 KAV0792 KAV0921 KBV37980 KBV37990 KRV43850

Quantity 3 1

Part Reference KRV44200 KRV44240

Second option pilot circuit (Refer to 3-22) Item 2 3 4 4-1 4-2 4-3 4-4 5 7 8 9 10 11 12 13

Description Wire band L = 250 Elbow G1/4 Assembly hose 4-1 - 4-4 Nylon hose Y6 Nylon hose Y7 Nylon hose P6 Nylon hose T6 Stud G1/4 Mount clamp Phillips pan head screw M6x8 Pressure switch Nipple with filter G1/4 Hose adapter G1/4 Plug G1/4 Wire band L = 300

Electrical part (Refer to 3-27) Item 1 2 3 4

Description Wire harness Wire band L = 250 Clip Bolt M6x16

Plate (Refer to 3-29) Item 1

Description Operation label (ISO foot control second option)

Clamp (Refer to 3-11) Item 11 12 14 16 17 18 19 20 21 22

Description Sems bolt M12 x 60 High-strength bolt M16 x 85 High-strength washer Sems bolt M16 x 45 Pipe clamp Pipe clamp Pipe clamp Seating Seating Bracket

Boom line (Refer to 3-11) Item 1 2

Description Line assembly Line assembly (right-hand)

1-2 EN

1 - KIT CONTENT

Item 3 4 5 6 7

Line Line Line Line Line

assembly assembly assembly assembly assembly

Description (left-hand) (left-hand) (right-hand) (drain) (drain)

Quantity 1 1 1 1 1

Part Reference KRV44960 KRV44970 KRV44980 KRV44990 KRV45000

Quantity 2 12

Part Reference KTV0853

Quantity 5 5 3 3 3 16 1 1 3 3 1 1 1 1

Part Reference KAV0792 KAV0921 BRJ0190 KHV10440 KHJ1939 105R012Y060R KRV45020 KRV43840 KRV43990 KRV43980 KRV45010 KRV43820 KRV45030 KRV43830

Quantity 3 10

Part Reference KHV10940 KUV11750

Boom seating (Refer to 3-9) Item 1 2

Description Plate PL50 x 100 x 110 Seating

Arm line (Refer to 3-5) Item 3 4 6 7 8 9 10 11 12 13 14 15 16 17

Description Pipe clamp Pipe clamp Plug G1/2 Stop valve G1/2 Hose adapter G1/2 Sems bolt M12 x 60 Line assembly (drain) Line assembly (drain) Hydraulic hose Hydraulic hose Line assembly (left-hand) Line assembly (left-hand)) Line assembly (right-hand)) Line assembly (right-hand))

Arm seating (Refer to 3-3) Item 1 2

Description Seating Seating

1-3 EN

1 - KIT CONTENT

1-4 EN

2 - PRE-ASSEMBLY

2 - PRE-ASSEMBLY PREPARING FOR ASSEMBLY

Preparation An "*" in this document indicates that the part is mounted on the actual machine.

Items to prepare • Wrenches ( 13 mm, 17 mm, 19 mm, 22 mm, 27 mm) • Box Wrenches ( 13 mm, 17 mm, 19 mm, 22 mm, 27 mm) • Hexagon wrench ( 8 mm, 10 mm) • Cutters, scissors • Rag 1. Position the main unit.

• Put the main unit on solid, level ground, put the bucket cylinder at its open stroke end, the arm cylinder at its open stroke end, lower the boom, and touch the arm top to the ground.

SMIL14II01743AA

1

SMIL14II01744AB

2

2. Switch the ignition key (a) OFF, check that the engine has stopped, and then switch the ignition key ON again.

(Do not start the engine.)

2-1 EN

2 - PRE-ASSEMBLY

3. Bleed out the pressure inside the circuit.

• Flip the lever (c) forward, and then turn the upper operation lever (b) about 10 times to bleed out the pressure.

• Move the travel lever (d) back and forth about 5 times to bleed out the pressure.

SMIL14II01745BB

3

SMIL14II01746AB

4

4. Bleed out the pressure from inside the hydraulic tank.

• Press the air breather button (e) on top of the hydraulic tank to release the pressure inside the tank.

2-2 EN

3 - ASSEMBLY

3 - ASSEMBLY SECOND OPTION CIRCUIT (PEDAL) FOR LONG REACH (LR)

Installation of hydraulic pump 1. Install the power take-off (3) for the gear pump on the hydraulic pump (*1) with four bolts (*3).

• The bolts (*3) are accessories for the power take-off (3) for the gear pump.

SMIL15CEX3046AB

1

SMIL15CEX3047AB

2

2. Set the O-ring (5) on the second option gear pump (4), and install with two hexagon socket head bolts (6) and two high-strength washers (7).

• Tightening torque: 30.0 - 36.6 N·m (22.1 - 27.0 lb ft).

Install the second option gear pump (4), and then bleed off air using the air bleed port (*2). (See the Service Manual.)

3-1 EN

3 - ASSEMBLY

Installation of control valve 1. Install the add-on 2nd option control valve (13) on the control valve (*1) with the four nuts (1a) and four tie rods (1b).

• Tightening torque: 116 - 128 N·m (1027 - 1133 lb in) Replace the O-ring (1c) and tie rods (1b) with new ones.

The nuts (1a), tie rods (1b), and O-ring (1c) are accessories for the add-on second option control valve.

SMIL15CEX3048BB

1

3-2 EN

3 - ASSEMBLY

Long arm seating installation

SMIL15CEXY394FB

1

1. Install the three seatings (1) on the arm.

• Seal the locations indicated with a after welding.

• Do not weld over the widths indicated with b (both sides).

SMIL15CEX6447BB

2

3-3 EN

3 - ASSEMBLY

2. Install the ten seatings (2) on the arm.

• Seal the locations indicated with a after welding.

• Do not weld over the widths indicated with b (both sides).

SMIL15CEX6448BB

3

3-4 EN

3 - ASSEMBLY

Arm line installation

SMIL15CEXY395FB

1

NOTE: install the boom line before starting the work.

1. Use a lift-crane or equivalent, to set the line assembly (left) (14) and line assembly (drain) (10) on the arm left side.

SMIL15CEXY396AB

2

SMIL15CEXY397AB

3

2. Fasten the line assembly (left) (14) and line assembly (drain) (10) at four locations with one pipe clamp (4) each and one sems bolt (9) each.

• Fasten one of the pipe clamps (4) at a position 337 mm (13.268 in) from the rear end of the line assembly (left) (14) and 289 mm (11.378 in) from the line assembly (drain) (10).

3-5 EN

3 - ASSEMBLY

3. Install the two stop valves (7) with two sems bolts (9) each.

Install one plug (6) each and one hose adapter (8) each on the two stop valves (7).

Use a lift-crane to set the line assembly (left) (15) and line assembly (drain) (11), and then connect the line assembly (left) (15) and line assembly (drain) (11) to the two hose adapters (8).

SMIL15CEXY398AB

4

SMIL15CEXY399AB

5

SMIL15CEXY400AB

6

SMIL15CEXY401AB

7

4. Fasten the line assembly (left) (15) and line assembly (drain) (11) with the pipe clamp (4) and sems bolt (9).

5. Connect the line assembly (left) (15) to the line assembly (left) (14), and line assembly (drain) (11) to the line assembly (drain) (10) with two hydraulic hoses (13).

6. Connect the line assembly (left) (14) and boom line (left) (*1) with the hydraulic hose (12).

Connect the line assembly (drain) (10) and boom line (drain) (*2) with the hydraulic hose (12).

3-6 EN

3 - ASSEMBLY

7. Use a liftcrane or equivalent, to set the line assembly (right) (16) on the arm right side.

SMIL15CEXY402AB

8

SMIL15CEXY403AB

9

8. Fasten the line assembly (right) (16) at four locations with one pipe clamp (3) each and one sems bolts (9) each.

• Fasten one of the pipe clamps (3) at a position 337 mm (13.268 in) from the rear end of the line assembly (right) (16).

9. Install the stop valve (7) with two sems bolts (9).

Install the one plug (6) and one hose adapter (8) on the stop valve (7).

Use a liftcrane to set the line assembly (right) (17) on the arm right side, and then connect the line assembly (right) (17) to the hose adapter (8).

SMIL15CEXY404AB

10

SMIL15CEXY405AB

11

10. Fasten the line assembly (right) (17) with the pipe clamp (3) and sems bolt (9).

3-7 EN

3 - ASSEMBLY

11. Connect the line assembly (right) (17) and line assembly (right) (16) with the hydraulic hose (13).

SMIL15CEXY406AB

12

SMIL15CEXY407AB

13

12. Connect the line assembly (right) (16) and boom line (right) (*3) with the hydraulic hose (12).

3-8 EN

3 - ASSEMBLY

Ultra-long boom seating installation

SMIL15CEXY408FB

1

c. Screw depth 32 mm (1.260 in), bottom hole depth 42 mm (1.654 in) 1. Install the two seatings (1) on the boom.

• Seal the locations indicated with a after welding.

• Do not weld over the widths indicated with b (both sides).

SMIL15CEXY409AB

2

3-9 EN

3 - ASSEMBLY

2. Install the 12 seatings (2) on the boom.

• Seal the locations indicated with a after welding.

• Do not weld over the widths indicated with b (both sides).

SMIL15CEX6468BB

3

3-10 EN

3 - ASSEMBLY

Boom line installation

SMIL15CEXY410FB

1

Line Assembly (left-hand) and Line Assembly (drain) 1. Set the line assembly (left) (3) and line assembly (drain) (6).

Install the bracket (22) on the boom with two highstrength bolts (12) and two high-strength washers (14).

Fasten the line assembly (left) (3) and line assembly (drain) (6) with the pipe clamp (17) and two sems bolts (11).

• Fasten the pipe clamp (17) at a position 95 mm (3.74 in) from the rear end of the line assembly.

SMIL15CEXY411AB

2

SMIL15CEXY412AB

3

2. Install the three seatings (20) with two sems bolts (16) each.

Fasten the line assembly (left) (3) and line assembly (drain) (6) at three locations with one pipe clamp (19) each and one sems bolts (11) each.

• Fasten the front side pipe clamp (19) at a position 126 mm (4.96 in) from the front end of the line assembly.

3-11 EN

3 - ASSEMBLY

3. Set the two line assemblies (1) and connect with the line assembly (left) (3) and line assembly (drain) (6) respectively.

SMIL15CEXY413AB

4

SMIL15CEXY414AB

5

SMIL15CEXY415AB

6

SMIL15CEXY416AB

7

4. Install the two seatings (20) with two sems bolt (16) each.

Fasten the two line assemblies (1) at two locations with one pipe clamp (19) each and one sems bolt (11) each.

• Fasten the front side pipe clamp (19) at a position 121 mm (4.76 in) from the front end of the line assembly.

Set the line assembly (left) (4) and the line assembly (drain) (7), and connect to two line assemblies (1) respectively.

5. Install the seating (20) with two sems bolts (16).

Fasten the line assembly (left) (4) and line assembly (drain) (7) with the pipe clamp (19) and sems bolt (11).

6. Install the seating (21) with two sems bolts (16).

Fasten the line assembly (left) (4) and line assembly (drain) (7) with the pipe clamp (19) and sems bolt (11).

• Fasten the pipe clamp (19) at a position 150 mm (5.91 in) from the front end of the line assembly.

3-12 EN

3 - ASSEMBLY

Line assembly (right) 1. Set the line assembly (right) (5).

Refasten the line assembly (left) (3), line assembly (drain) (6), line assembly (right) (5) with one pipe clamp (17) and two sems bolts (11).

• Fasten the pipe clamp (17) at a position 95 mm (3.74 in) from the rear end of the line assembly.

SMIL15CEXY417AB

8

SMIL15CEXY418AB

9

2. Install the three seatings (20) with two sems bolts (16) each.

Fasten the line assembly (right) (5) at three locations with one pipe clamp (18) each and one sems bolt (11) each.

Set the line assembly (1) and connect it to the line assembly (right) (5).

• Fasten the front side pipe clamp (18) at a position 126 mm (4.96 in) from the front end of the line assembly.

3. Install the two seatings (20) with two sems bolts (16) each.

Fasten the line assembly (1) at two locations with one pipe clamp (18) each and one sems bolt (11) each.

Set the line assembly (right) (2) and connect it to the line assembly (1).

• Fasten the front side pipe clamp (18) at a position 121 mm (4.76 in) from the front end of the line assembly (1).

SMIL15CEXY419AB

10

SMIL15CEXY420AB

11

4. Install the seating (20) with two sems bolts (16).

Fasten the line assembly (right) (2) with the pipe clamp (18) and sems bolt (11).

3-13 EN

3 - ASSEMBLY

5. Install the seating (21) with two sems bolts (16).

Fasten the line assembly (right) (2) with the pipe clamp (18) and sems bolt (11).

• Fasten the pipe clamp (18) at a position 150 mm (5.91 in) from the front end of the line assembly.

SMIL15CEXY421AB

12

3-14 EN

3 - ASSEMBLY

Upper main line installation

SMIL15CEXY422FB

1

1. Install the hose adapter (31) or tee (33) on the hydraulic tank (*1) and connect the hydraulic hose (25).

SMIL15CEX6483AB

2

SMIL15CEXY423AB

3

2. Connect the hydraulic hose (25) to the line assembly (drain) (*11).

3-15 EN

3 - ASSEMBLY

3. Install the elbow (21) on the control valve (*2) AR2 port and connect the hydraulic hose (23).

• Install the elbow (21) with the horizontal angle of 15° down.

SMIL15CEX6485BB

4

SMIL15CEXY424AB

5

4. Connect the hydraulic hose (23) to the line assembly (left) (*3).

3-16 EN

3 - ASSEMBLY

5. Install the hose adapter (22) on the control valve (*2) BR2 port and connect the hydraulic hose (24).

• Install the hose adapter (22) with the horizontal angle of 15° down.

SMIL15CEX6487BB

6

SMIL15CEXY425AB

7

SMIL15CEX6489AB

8

6. Connect the hydraulic hose (24) to the line assembly (right) (*4).

7. Install the bracket (26) on the housing frame (*6) with two sems bolts (27).

Sandwich the hydraulic hoses (23) (24) (25) with two hose clamps (28), and then sandwich the hose clamps (28) with the bracket (26) and bracket (29) and fasten with two sems bolts (27).

Fasten the hydraulic hoses with the wire band (16).

• Install the hose clamps (28) with the surfaces with protrusions (*a) facing inside the vehicle body.

• Fasten the hydraulic hose with the hose clamp (28) so that the length to the front end of the hose (boom side) is 840 mm (33.07 in).

3-17 EN

3 - ASSEMBLY

8. Fasten the hydraulic hoses (23) (25) with two wire bands (16).

• The length between the front end of the hose (boom side) and the wire band: 330 mm (12.99 in) • The length between the front end of the hose (boom side) and the wire band: 850 mm (33.46 in) Fasten the hydraulic hoses (23) (24) with the wire band (16).

• The length between the front end of the hose (boom side) and the wire band: 490 mm (19.29 in) SMIL15CEX6490AB

9

9. Install the hose adapter (20) on the control valve (*2) Pr port.

• Install the hose adapter (20) with the horizontal angle of 80° down.

SMIL15CEX6491AB

10

SMIL15CEX6492AB

11

SMIL15CEX6493AB

12

10. Install the elbow (18) on the hydraulic pump (*7).

Connect the control valve (*2) Pr port and hydraulic pump (*7) with the hydraulic hose (19).

11. Remove the two sems bolts (*9) to remove the plate (*8).

Set the hose clamp (*10) on the hydraulic hose (19), and fasten the plate (*8) with the sems bolts (*9).

• Fasten the hose clamp (*10) at a position 670 mm (26.38 in) from the front end of the hydraulic hose (19) (hydraulic pump side).

3-18 EN

3 - ASSEMBLY

12. Install the long elbow (15) on the hydraulic pump (*7).

• Install the long elbow (15) with the horizontal angle of 20° down.

Connect the hydraulic pump (*7) and the suction line (*5) tee (50) with the hydraulic hose (14).

Set the hose clamp (17) on the hydraulic hose (14) and fasten the hydraulic hose (14) with the wire band (16).

• Fasten the hydraulic hose (14) together with the pilot P and T lines.

SMIL15CEX6494AB

13

3-19 EN

3 - ASSEMBLY

Service valve (remote control valve) installation

SMIL15CEX6502FB

1

1. Remove the floor mat from the cab.

2. Install the remote control valve (14) at the notch section at the left front of the floor with the two sems bolts (13).

Install the option left pedal bracket (24) on the remote control valve (14) with the two hexagon socket head bolts (12) and two high-strength washers (11).

SMIL15CEX6503AB

2

3-20 EN

3 - ASSEMBLY

3. Set the lock lever (17) and the compression spring (21) on the lock bracket (19), and then fasten with the highstrength nut (23) and plain washer (22).

Fit the lock lever (17) onto the slot of the option left pedal bracket (24), and then install the lock bracket (19) on the floor with the two hexagon socket head bolts (18) and two high-strength washers (11).

SMIL15CEX6504BB

3

SMIL15CEX6505AB

4

4. Install the option pedal bracket (20) and option pedal (9) with the two hexagon socket head bolts (10) and two high-strength washers (11).

Cover the option pedal (9) with the pedal plastic cover (15).

3-21 EN

3 - ASSEMBLY

Service valve (remote control valve) pilot line installation

SMIL15CEX6506FB

1

SMIL15CEX6507FB

2

3-22 EN

3 - ASSEMBLY

SMIL15CEXY435FB

c. d. e. f.

Pedal front operation Pedal rear operation Pressure Return

*1 *2 *3

3

Remote control valve Manifold Control valve

1. Install the hose adapter (11) on the remote control valve (*1) T port.

SMIL15CEXY436AB

4

3-23 EN

3 - ASSEMBLY

2. Install the hose adapter (11) on the manifold (*2) T5 port.

Connect the remote control valve (*1) T port and manifold (*2) T5 port with the nylon hose (4-4).

• Install the hose adapter (11) with the horizontal angle of 15° down.

SMIL15CEXY437AB

5

SMIL15CEXY438AB

6

SMIL15CEXY439AB

7

SMIL15CEXY440AB

8

3. Install the nipple (10) on the remote control valve (*1) P port.

4. Install the hose adapter (11) on the manifold (*2) P5 port.

Connect the remote control valve (*1) P port and manifold (*2) P5 port with the nylon hose (4-3).

• Install the hose adapter (11) with the horizontal angle of 25° down.

5. Install the hose adapter (11) on the remote control valve (*1) A port.

3-24 EN

3 - ASSEMBLY

6. Install the elbow (3) on the control valve (*3) pbr2 port.

7. Connect the remote control valve (*1) A port and control valve (*3) pbr2 port with the nylon hose (4-2).

• Install the elbow (3) with the horizontal angle of 40° down.

SMIL15CEXY441AB

9

8. Install the hose adapter (11) on the remote control valve (*1) B port.

SMIL15CEXY442AB

10

SMIL15CEXY443BB

11

9. Install the stud (5) and elbow (3) on the control valve (*3) par2 port.

Connect the remote control valve (*1) B port and control valve (*3) par2 port with the nylon hose (4-1), and then fasten with three wire bands (2).

• Install the elbow (3) with the horizontal angle of 25° up.

3-25 EN

3 - ASSEMBLY

10. Install the plug (12) on the remote control valve (*1) C1 port.

SMIL15CEX6517AB

12

SMIL15CEX6518AB

13

SMIL15CEX6519AB

14

11. Fasten the assembly hose with two mount clamps (7), two Phillips pan head screws (8), and three wire bands (2).

Fasten the assembly hose with four wire bands (13).

Install the pressure switch (9) on the remote control valve (*1) C2 port.

12. Fasten the assembly hose with four wire bands (13).

• Fasten the assembly hose together with the pilot control line.

3-26 EN

3 - ASSEMBLY

Service valve (remote control valve) harness installation

SMIL15CEX6520FB

1

1. Connect the wire harness (1) to the pressure switch (*1), and then fasten the connector with the clip (3) and bolt (4).

SMIL15CEX6521AB

2

SMIL15CEX6522AB

3

2. Route the wire harness (1) to under the cab and connect it to the main frame wire harness (*2), and then fasten with the wire band (2).

3-27 EN

3 - ASSEMBLY

3. Fasten the wire harness (1) with four wire bands (2).

• Fasten the wire harness (1) together with the floor harness.

• For (*a), align white tape on the harness.

SMIL15CEXY444AB

4

3-28 EN

3 - ASSEMBLY

Installation of nameplate inside cab

SMIL15CEX6523GB

1

1. Wipe off any dirt from the location where the label will be attached.

2. Attach the foot control operation label ( ISO) (1).

3-29 EN

3 - ASSEMBLY

3-30 EN

Index ###_Index_###

A Arm line installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5

B Boom line installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-11

I Installation of control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Installation of hydraulic pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Installation of nameplate inside cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29 K Kit content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

L Long arm seating installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3

P Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

S Service valve (remote control valve) harness installation . . . . . . . . . . . . . . . . . . . . . . . . 3-27 Service valve (remote control valve) installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Service valve (remote control valve) pilot line installation . . . . . . . . . . . . . . . . . . . . . . . . 3-22 U Ultra-long boom seating installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Upper main line installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

EN

SERVICE - Technical Publications & Tools

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All data given in this publication is subject to production variations. Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your CNH Dealer.

CNH Industrial Italia S.p.A. viale delle Nazioni, 55 Modena Italy 41122 EN