Class Tractors AXION 800 EN Time Schedule Manual - PDF DOWNLOAD

AXION 800

Target times manual 19.03.2009 11384830

Designation of tractor Type of Tractor

Models

4702

AXION 810

4712

AXION 820

4722

AXION 830/840

4732

AXION 850

SUMMARY

01 Engine accessories

11 Cab sheet metal trim

02 Engine

12 Electronic equipment

03 Clutches

13 Electrical equipment

04 "HEXASHIFT" Gearbox

14 Front Axle - Tyres - Wheels

05 Rear axle

15 Driven components

06 Brakes

07 Linkage

08 Hitch

09 Hydraulic systems

10 Powered front axle

101 Floating powered front axle

01

Repair Time Manual

Engine accessories

20-05

20-15

20-15

20-20

22-05

22-10

22-20

25-05

25-07

25-20

25-30

25-35

25-50

25-50

25-60

Engine accessories

01

Repair Time Manual

Engine accessories

26-10

27-05

30-30

52-10

52-15

52-30

70-10

70-15

70-20

70-21

70-22

72-10

Engine accessories

01

Engine accessories

Code Description

20

Times dem

Rep

adj

Total Ind.

Air_____________________________________________________________________________________ filtration 05001 Main air filter element 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 05002 Main and back-up air filter elements 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 05003 Engine air filter casing 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 15000 Intercooler 0.75 1.00 0.00 1.75 _____________________________________________________________________________________ 20000 Main air hose (plastic moulding) 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 20003 Dust rebreathing hose 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 20007 Dust recirculation valve 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 20008 Air filter outlet air hose at turbo 0.25 0.50 0.00 0.75 inlet _____________________________________________________________________________________

22

Engine oil system _____________________________________________________________________________________ 05000 Oil pump 2.50 4.25 0.75 7.50 A _____________________________________________________________________________________ 10000 Engine oil filter 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 10002 Engine oil filter head bracket 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 20000 Engine oil cooler 1.00 1.50 0.00 2.50 _____________________________________________________________________________________ A

Add 3 H for tractor with front linkage and front power take-off

Repairtimemanual

Engine accessories

01

Engine accessories

Code Description

25

Times dem

Rep

adj

Total Ind.

Engine water system _____________________________________________________________________________________ 05000 Water pump 1.00 1.25 0.00 2.25 _____________________________________________________________________________________ 05001 Water pump gasket 0.75 1.25 0.00 2.00 _____________________________________________________________________________________ 07000 Thermostat 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 07003 Thermostat flat seal 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 07004 Thermostat lid 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 07005 Thermostat casing 1.25 1.50 0.50 3.25 _____________________________________________________________________________________ 07006 Thermostat casing flat seal 1.25 1.50 0.50 3.25 _____________________________________________________________________________________ 07007 Full water manifold 0.50 0.50 0.50 1.50 _____________________________________________________________________________________ 07008 Water manifold flat seals 0.50 0.50 0.50 1.50 _____________________________________________________________________________________ 10000 Engine water radiator 0.75 1.25 0.50 2.50 _____________________________________________________________________________________ 10001 Tank 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 15000 Radiator grill 1.50 2.00 0.00 3.50 _____________________________________________________________________________________ 20000 Clamp between water pump and bottom hose 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 20001 Flange-mounted gasket between water pump 0.50 0.50 0.00 1.00 and bottom hose _____________________________________________________________________________________ 20002 Top hose 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 20003 Bottom hose 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 20004 Replace the 3 engine hoses 0.50 1.00 0.00 1.50 _____________________________________________________________________________________ 20005 Tank and radiator hose set (small 0.25 0.25 0.00 0.50 diameter) _____________________________________________________________________________________ 20006 Hose from tank to lower hose 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 30000 Fan 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 30001 Fan drive unit 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 30002 Belt 0.25 0.25 0.00 0.50 A _____________________________________________________________________________________ 30003 Fan mount 0.50 1.00 0.00 1.50 _____________________________________________________________________________________ 30004 Belt tensioner 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 30005 Belt pulley 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 30006 Belt tensioner plate or mount 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 35000 Crankshaft pulley 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 35001 Pulley damper 0.50 0.75 0.00 1.25 A _____________________________________________________________________________________ 40000 Belt and fan guards 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ A

26

Add 0H50 if front PTO fitted

Alternator _____________________________________________________________________________________ 10000 Alternator 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 10001 Alternator mount 0.25 0.25 0.00 0.50 _____________________________________________________________________________________

27

Starter motor _____________________________________________________________________________________ 05000 Starter motor 0.50 0.25 0.00 0.75 _____________________________________________________________________________________

Repairtimemanual

Engine accessories

01

Engine accessories

Code Description

52

Times dem

Rep

adj

Total Ind.

Engine controls _____________________________________________________________________________________ 02000 Engine tachometer sensor 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 02002 Replacing and adjusting the accelerator 0.25 0.25 0.25 0.75 pedal potentiometer _____________________________________________________________________________________ 02003 Engine-mounted sensors 0.00 0.25 0.25 0.50 _____________________________________________________________________________________ 10000 Accelerator pedal 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 10001 Accelerator pedal bracket 0.50 1.00 0.50 2.00 _____________________________________________________________________________________ 15001 Hand throttle-control mount 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 30000 Engine ECU 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 30001 Engine ECU housing 0.00 0.25 0.00 0.25 _____________________________________________________________________________________

70

Fuel tank _____________________________________________________________________________________ 10000 Main fuel tank 0.75 0.50 0.00 1.25 _____________________________________________________________________________________ 10001 Main tank gauge and gasket 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 10002 Main tank cap and seal 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 10004 Main tank supports attached to the 0.75 0.75 0.00 1.50 gearbox casing _____________________________________________________________________________________ 10007 Additional tank 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 10008 Additional tank connecting pipe 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 20000 Hose from tank to fuel pump 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 20001 Hose from main tank to fuel cooler 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 20003 Fuel filter 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 20006 Complete diesel oil cooler pipe at 0.25 0.25 0.00 0.50 injector return _____________________________________________________________________________________ 22000 Fuel cooler 0.25 0.25 0.00 0.50 _____________________________________________________________________________________

72

Exhaust _____________________________________________________________________________________ 10000 Exhaust extension and silencer 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 10001 Exhaust pipe on battery compartment 0.50 0.75 0.00 1.25 _____________________________________________________________________________________ 20001 Guard on exhaust pipe on battery 0.00 0.25 0.00 0.25 compartment _____________________________________________________________________________________

Repairtimemanual

Engine accessories

02

Repair Time Manual

Engine

10-01

10-02

10-02

11-05

11-10

11-15

11-20

12-05

12-10

12-20

12-25

12-30

13-05

13-07

13-10

Engine

02

Engine

13-15

13-20

13-25

14-05

14-07

14-10

14-20

16-01

16-05

16-10

16-15

16-20

16-25

Repair Time Manual

Engine

02

Engine

Code Description

10

Times dem

Rep

adj

Total Ind.

Engine _____________________________________________________________________________________ 01001 Complete engine assembly with air 10.50 14.50 0.50 25.50 A conditioning and pneumatic braking system _____________________________________________________________________________________ 01002 Complete engine assembly with air 10.00 13.50 0.50 24.00 A conditioning, w/o pneumatic braking system _____________________________________________________________________________________ 02000 Engine-mounted sensors 0.00 0.25 0.25 0.50 _____________________________________________________________________________________ A

11

Add 3H for tractor with front linkage and front power take-off

Crankcase _____________________________________________________________________________________ 05000 Cylinder block 15.00 18.00 1.00 34.00 A _____________________________________________________________________________________ 10000 Timing cover 4.50 5.50 0.50 10.50 A _____________________________________________________________________________________ 10001 Front cylinder-block plate 8.50 9.75 0.50 18.75 A _____________________________________________________________________________________ 10002 Front bearing oil seal 1.25 1.50 0.00 2.75 B _____________________________________________________________________________________ 15000 Flywheel casing 9.00 13.00 0.50 22.50 C _____________________________________________________________________________________ 15001 Rear bearing oil seal 5.50 8.50 0.50 14.50 C _____________________________________________________________________________________ 15002 Camshaft O-ring in flywheel casing 9.00 13.00 0.50 22.50 C _____________________________________________________________________________________ 15003 Flywheel casing flat seal 9.00 13.00 0.50 22.50 C _____________________________________________________________________________________ 20000 Oil sump 1.75 3.75 0.75 6.25 A _____________________________________________________________________________________ 20001 Oil dipstick tube 0.25 0.25 0.00 0.50 _____________________________________________________________________________________

12

A

Add 3H for tractor with front PTO and linkage

B

Add 1H for front PTO

C

Add 1H for tractor with front PTO and linkage

Rotating parts _____________________________________________________________________________________ 05000 Deglazing the liners 10.00 15.50 2.00 27.50 A _____________________________________________________________________________________ 05001 Replace all liners 11.50 16.50 2.00 30.00 A _____________________________________________________________________________________ 05002 Cleaning and checking all liners 10.00 15.50 2.00 27.50 A _____________________________________________________________________________________ 05003 Replacing pistons and connecting rods 10.00 15.50 2.00 27.50 A _____________________________________________________________________________________ 05004 Replacement of all piston rings 10.00 15.50 2.00 27.50 A _____________________________________________________________________________________ 05005 Engine compression testing 1.75 2.00 0.50 4.25 _____________________________________________________________________________________ 10000 Changing connecting rods and bearings 10.00 15.50 2.00 27.50 A _____________________________________________________________________________________ 10001 Big end bearings 2.50 5.50 0.50 8.50 A _____________________________________________________________________________________ 20000 Crankshaft and bearing shells 15.00 18.00 1.00 34.00 A _____________________________________________________________________________________ 30000 Engine flywheel 5.25 8.50 0.50 14.25 A _____________________________________________________________________________________ 30001 Starter ring 5.50 8.50 0.50 14.50 A _____________________________________________________________________________________ 30002 Damper hub 5.25 8.25 0.50 14.00 A _____________________________________________________________________________________ A

Add 3H for tractor with front linkage

Repairtimemanual

Engine

02

Engine

Code Description

13

Times dem

Rep

adj

Total Ind.

Cylinder head _____________________________________________________________________________________ 05000 Cylinder head 8.25 11.25 3.00 22.50 _____________________________________________________________________________________ 05001 Cylinder head with check of valve 7.25 10.25 2.50 20.00 clearances _____________________________________________________________________________________ 05002 Cylinder head with check of flatness 7.25 10.25 2.00 19.50 _____________________________________________________________________________________ 05003 Cylinder head gasket 7.25 10.25 1.50 19.00 _____________________________________________________________________________________ 05004 Injectors liner with gaskets in cylinder 2.00 2.00 0.50 4.50 A head _____________________________________________________________________________________ 07000 Rocker arm cover 0.50 0.75 0.00 1.25 _____________________________________________________________________________________ 07001 Replacing rocker arm cover gasket 0.50 0.75 0.00 1.25 _____________________________________________________________________________________ 07002 Rocker casing 1.00 1.25 1.00 3.25 _____________________________________________________________________________________ 07003 Rocker casing ring 1.00 1.25 1.00 3.25 _____________________________________________________________________________________ 15000 Rocker arm assembly with check 0.75 0.75 1.00 2.50 _____________________________________________________________________________________ 15001 Check and adjust valve clearances 0.50 0.50 1.00 2.00 _____________________________________________________________________________________ 15004 Rockers 1.00 1.00 1.00 3.00 _____________________________________________________________________________________ 15005 Camshaft follower 7.25 10.25 2.00 19.50 _____________________________________________________________________________________ 15006 Rocket rods 0.75 0.75 1.00 2.50 _____________________________________________________________________________________ 20000 Camshaft 7.00 8.50 2.00 17.50 B _____________________________________________________________________________________ 25000 Timing gear 5.00 6.50 0.50 12.00 B _____________________________________________________________________________________

14

A

Add 2H for relacing the 6 injector liners

B

Add 3H for tractor with front linkage and front power take-off

Manifolds _____________________________________________________________________________________ 05000 Inlet manifold 1.00 1.50 0.00 2.50 _____________________________________________________________________________________ 05002 Flat seal intake manifold 0.75 0.75 0.00 1.50 _____________________________________________________________________________________ 05003 EGR valve 0.75 0.50 0.25 1.50 _____________________________________________________________________________________ 05004 EGR valve flat seal and O-ring 0.75 0.50 0.25 1.50 _____________________________________________________________________________________ 05005 Pre-heater plugs 1.50 2.00 0.00 3.50 _____________________________________________________________________________________ 05006 Replacement of pre-heater plugs wiring 0.75 0.75 0.00 1.50 _____________________________________________________________________________________ 07003 Liner in inlet manifold 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 07004 Flat seal in liner 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 07005 Manifold in liner 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 10000 Exhaust manifold 1.00 1.00 0.00 2.00 _____________________________________________________________________________________ 10001 Exhaust manifold gasket 1.00 1.00 0.00 2.00 _____________________________________________________________________________________ 10002 Exhaust gas cooler 1.25 1.25 0.50 3.00 _____________________________________________________________________________________ 10003 Cooler air piping 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 10004 Cooler air piping flat seal 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 10007 Cooler water piping O-ring 0.75 0.75 0.25 1.75 _____________________________________________________________________________________ 10008 Cooler hard water piping 1.25 1.50 0.25 3.00 _____________________________________________________________________________________ 10009 Cooler soft water piping 0.25 0.25 0.25 0.75 _____________________________________________________________________________________

Repairtimemanual

Engine

02

Engine

Code Description

16

Times dem

Rep

adj

Total Ind.

Injection _____________________________________________________________________________________ 01002 High pressure valve with blocking 1.25 1.50 0.25 3.00 _____________________________________________________________________________________ 01003 High pressure pump O-ring 1.25 1.50 0.25 3.00 _____________________________________________________________________________________ 01004 High pressure pump mounting flange 1.25 1.50 0.25 3.00 _____________________________________________________________________________________ 01005 Pump mounting flange O-ring 1.25 1.50 0.25 3.00 _____________________________________________________________________________________ 01006 High pressure common rail 1.00 1.50 0.25 2.75 _____________________________________________________________________________________ 01007 High pressure hydraulic valve 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 05000 Pump gear 1.25 1.50 0.25 3.00 _____________________________________________________________________________________ 10000 Feed pump 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 15000 Replace an injector 1.50 1.75 0.25 3.50 _____________________________________________________________________________________ 15002 Replace the 6 injectors 2.25 3.00 0.50 5.75 _____________________________________________________________________________________ 15003 Replacement of injector wiring 0.75 0.75 0.00 1.50 _____________________________________________________________________________________ 20000 Replace an injector return line 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 20002 Replace high pressure injector lines 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 25000 Filter head and prefilter 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 25001 Fuel filter and prefilter housing 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 25002 Prefilter, fuel filter and purge 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 50000 Turbocharger 1.00 1.25 0.25 2.50 _____________________________________________________________________________________ 50001 Gasket under turbo 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 50002 Gasket for turbo oil return line 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 50003 Turbo oil return line 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 50004 Turbo oil pressure supply line 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 50005 Power actuator 0.25 0.50 0.25 1.00 _____________________________________________________________________________________

Repairtimemanual

Engine

03

Clutches

30-30

Repair Time Manual

Clutches

03

Clutches

Code Description

30

Times dem

Rep

adj

Total Ind.

Clutch _____________________________________________________________________________________ 32000 Manual gearbox declutch control pedal or 0.50 0.50 0.50 1.50 ring _____________________________________________________________________________________ 32003 Clutch pedal potentiometer on ISC 1.00 1.00 0.25 2.25 _____________________________________________________________________________________ 32005 End-of-travel clutch pedal switch or 0.25 0.50 0.25 1.00 presence _____________________________________________________________________________________

Repairtimemanual

Clutches

04

Repair Time Manual

"HEXASHIFT" Gearbox

32-02

32-05

32-10

32-25

32-30

32-31

32-35

32-40

32-42

32-43

32-55

32-60

32-60

32-70

32-80

"HEXASHIFT" Gearbox

04

"HEXASHIFT" Gearbox

Code Description

32

Times dem

Rep

adj

Total Ind.

Manual gearbox _____________________________________________________________________________________ 02001 Clutch pedal lower stop contactor 0.50 0.75 0.25 1.50 _____________________________________________________________________________________ 02003 Clutch potentiometer 0.75 1.00 0.25 2.00 _____________________________________________________________________________________ 02004 On-load reverser speed sensor 0.25 0.25 0.25 0.75 A _____________________________________________________________________________________ 02005 Gearbox temperature sensor 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 02006 Range contactor 0.25 0.25 0.25 0.75 A _____________________________________________________________________________________ 02007 Low range contactor on lever in cab 2.00 2.00 0.25 4.25 _____________________________________________________________________________________ 02008 Gearbox control low pressure switch 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 02012 Theoretical forward speed sensor 0.50 0.75 0.25 1.50 _____________________________________________________________________________________ 05005 Complete overhaul of "Hexashift" and 18.00 26.00 3.00 47.00 B ranges _____________________________________________________________________________________ 05006 Complete replacement of "Hexashift" and 12.00 20.50 1.50 34.00 B ranges _____________________________________________________________________________________ 05007 Glued joint between "hexashift" and 7.00 10.00 0.50 17.50 range modules _____________________________________________________________________________________ 05008 Glued joint between range module and 7.00 11.00 1.00 19.00 rear axle _____________________________________________________________________________________ 05009 Replacing "Hexashift" module housing 8.75 14.25 0.50 23.50 B _____________________________________________________________________________________ 05010 Replacing range module casing 10.75 15.75 2.00 28.50 _____________________________________________________________________________________ 05011 Glued joint between control cover and 1.75 2.25 0.00 4.00 A casing _____________________________________________________________________________________ 05012 Replacing control cover 2.00 2.50 0.25 4.75 A _____________________________________________________________________________________ 05013 Cover (partition) for range module 9.00 14.00 2.00 25.00 shafts _____________________________________________________________________________________ 05014 Overhaul of range module 10.75 17.25 2.00 30.00 _____________________________________________________________________________________ 10004 Input/primary line and bearings, 9.75 14.75 2.00 26.50 pinions, synchronizer _____________________________________________________________________________________ 25004 Output/secondary line and bearings, 9.75 14.75 2.00 26.50 pinions, synchronizer _____________________________________________________________________________________ 30002 Clutch - forward movement only 7.00 11.00 0.50 18.50 _____________________________________________________________________________________ 30003 Reverser module assembly, forward and 9.25 14.00 0.50 23.75 B reverse movement _____________________________________________________________________________________ 30004 Reverse counter shaft with its bearing 7.00 11.00 0.50 18.50 and pinion _____________________________________________________________________________________ 30005 Reverse gear bearings and pinion in 9.00 14.00 2.00 25.00 range module _____________________________________________________________________________________ 30006 Bearing cover support and reverser 9.25 14.00 0.50 23.75 B module bearing _____________________________________________________________________________________ 31000 Complete overhaul of hexashift module 10.75 16.50 0.50 27.75 B _____________________________________________________________________________________ 31001 O-ring seal between casing and hexashift 7.75 13.25 0.50 21.50 B module _____________________________________________________________________________________ 31002 Lip seal on hexashift module input shaft 5.75 9.00 0.50 15.25 B _____________________________________________________________________________________ 35003 Installing a low range on a tractor 7.00 13.00 2.00 22.00 lacking this equipment _____________________________________________________________________________________ 35004 Changing low range housing and sliding 7.25 10.50 0.50 18.25 gear _____________________________________________________________________________________ 55007 Adjusting limit stops and safety lock

Repairtimemanual

9.00

14.00

1.00

24.00

"HEXASHIFT" Gearbox

04

"HEXASHIFT" Gearbox

Code Description

Times dem

Rep

adj

Total Ind.

_____________________________________________________________________________________ 55013 A/B/C/D range guide rod, piston and fork 9.25 14.50 2.00 25.75 unit _____________________________________________________________________________________ 60004 Reverser lever on instrument panel 0.50 1.00 0.00 1.50 _____________________________________________________________________________________ 60010 Knob-mounted speed control - Drivstik 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 60011 Hexashift and Hexactiv mode switch in 0.00 0.25 0.00 0.25 Armrest _____________________________________________________________________________________ 70007 Forward/reverse solenoid valve 0.25 0.25 0.50 1.00 A _____________________________________________________________________________________ 70008 Hexashift solenoid valve on control 0.25 0.25 0.25 0.75 A cover _____________________________________________________________________________________ 70009 Pressure valve or outlet on control 0.25 0.25 0.00 0.50 A cover _____________________________________________________________________________________ 70010 Control tube behind control cover 1.75 2.25 0.00 4.00 A _____________________________________________________________________________________ 70011 Accumulator on control system 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 70012 Low-pressure filter on control system 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 70013 Range solenoid valve 0.25 0.25 0.25 0.75 A _____________________________________________________________________________________ 70018 Hydraulic priority unit 0.25 0.50 0.25 1.00 _____________________________________________________________________________________ 80005 CIS electric display 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 80006 Cab crossbar Auto 5 unit (all 3) 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ A

Add 1H for tractor with additional tank

B

Add 1H50 for tractor with side members and pneumatic brakes

Repairtimemanual

"HEXASHIFT" Gearbox

05

Repair Time Manual

Rear axle

34-02

34-05

34-10

34-20

34-25

34-30

34-45

34-45

34-55

34-55

34-70

34-80

Rear axle

05

Rear axle

Code Description

34

Times dem

Rep

adj

Total Ind.

Rear axle _____________________________________________________________________________________ 02000 Low pressure switch 0.25 0.50 0.25 1.00 _____________________________________________________________________________________ 02003 Engine speed sensor in rear axle 0.50 0.75 0.25 1.50 _____________________________________________________________________________________ 02004 Scavenge pressure sensor (on LS 10) 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 02005 Power take-off speed sensor in rear axle 0.50 0.75 0.25 1.50 _____________________________________________________________________________________ 02006 Theoretical speed sensor in rear axle 0.50 0.75 0.25 1.50 _____________________________________________________________________________________ 05000 Axle casing 20.50 29.50 3.00 53.00 A _____________________________________________________________________________________ 05001 Bonded joint between gearbox and axle 7.00 11.00 1.00 19.00 _____________________________________________________________________________________ 05003 Seal between axle tube, axle casing and 2.00 3.25 0.25 5.50 C spacer ring _____________________________________________________________________________________ 10000 Bevel drive 15.00 22.50 3.00 40.50 B _____________________________________________________________________________________ 10001 Differential housing 9.50 13.50 3.00 26.00 _____________________________________________________________________________________ 10002 Planet or sun gear in differential 9.50 13.50 3.00 26.00 casing _____________________________________________________________________________________ 15000 Axle support of bearings 9.50 13.50 3.00 26.00 _____________________________________________________________________________________ 17000 Sun gear in rear bell housing 2.00 3.25 0.25 5.50 C _____________________________________________________________________________________ 17001 Planet carrier unit in rear bell housing 2.25 4.00 0.25 6.50 C _____________________________________________________________________________________ 17002 Slow range fork, sleeve and shaft in 7.50 11.50 2.00 21.00 rear axle _____________________________________________________________________________________ 17003 Slow range inner selector in rear axle 3.00 4.25 0.50 7.75 _____________________________________________________________________________________ 17004 Slow range control cable in rear axle 1.00 1.00 0.50 2.50 _____________________________________________________________________________________ 17005 Slow range control lever in cab 2.00 2.00 0.00 4.00 _____________________________________________________________________________________ 20000 Axle shaft 2.75 4.75 0.50 8.00 C _____________________________________________________________________________________ 25004 Cab mounted differential lock selector 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 25005 Piston or O-ring in differential lock 9.50 13.50 3.00 26.00 unit _____________________________________________________________________________________ 25006 O-ring and segments in LH bearing or 4.25 5.75 1.00 11.00 axle support _____________________________________________________________________________________ 30000 Bell housing external dust cover collar 2.75 4.75 0.50 8.00 C and bearing _____________________________________________________________________________________ 30001 Bell housing internal oil seal and 2.75 4.75 0.50 8.00 C bearing _____________________________________________________________________________________ 30002 Wheel hub flared shaft 2.75 4.75 0.50 8.00 C _____________________________________________________________________________________ 45001 Complete PTO clutch in rear axle 7.50 12.50 1.00 21.00 _____________________________________________________________________________________ 45002 PTO clutch discs, piston or O-ring 8.00 13.00 1.50 22.50 _____________________________________________________________________________________ 45008 PTO shaft in gearbox 7.00 11.00 1.00 19.00 _____________________________________________________________________________________ 45010 Upper shaft with power take-off pinions 4.50 6.00 1.50 12.00 in rear axle _____________________________________________________________________________________ 45011 Power take-off clutch pinions 7.75 12.75 1.00 21.50 _____________________________________________________________________________________ 45012 Power take-off lower shaft with pinions 4.50 6.00 1.50 12.00 _____________________________________________________________________________________ 45013 Power take-off lower shaft cartridge 4.50 6.00 1.50 12.00 seal _____________________________________________________________________________________ 45015 Power take-off end fitting 6 or 8 0.25 0.25 0.00 0.50 splines output _____________________________________________________________________________________ 45016 Intermediate shaft in rear axle 3.50 5.50 0.50 9.50 _____________________________________________________________________________________ 47002 Power take-off brake disc-piston and

Repairtimemanual

4.00

6.25

1.00

11.25

Rear axle

05

Rear axle

Code Description

Times dem

Rep

adj

Total Ind.

O-ring unit _____________________________________________________________________________________ 47003 Power take-off case 4.50 7.00 1.50 13.00 _____________________________________________________________________________________ 47004 Power take-off lid 4.00 6.25 1.00 11.25 _____________________________________________________________________________________ 47005 Locking system 3.75 5.75 0.75 10.25 _____________________________________________________________________________________ 47006 Greasing pipe in power-take off lid 3.50 5.50 0.50 9.50 _____________________________________________________________________________________ 47007 Power take-off clutch support bearing in 7.50 12.50 1.00 21.00 rear axle _____________________________________________________________________________________ 47008 Power take-off clutch control O-ring in 7.50 12.50 1.00 21.00 rear axle _____________________________________________________________________________________ 47009 Segment, ring and bearing unit in power 7.50 12.50 1.00 21.00 take-off clutch support bearing in rear shaft _____________________________________________________________________________________ 55000 PTO selector on rear wing 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 55003 PTO control shaft and O-ring 3.50 5.50 0.50 9.50 _____________________________________________________________________________________ 55004 In-cab PTO control lever 2.00 2.00 0.00 4.00 _____________________________________________________________________________________ 55005 Complete in-cab PTO control housing 2.00 2.00 0.00 4.00 _____________________________________________________________________________________ 55006 PTO control cable 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 55013 Selector axle forks and power take-off 4.00 6.50 1.00 11.50 upper and lower axle O-rings _____________________________________________________________________________________ 55014 Cab power take-off front or rear push 0.25 0.50 0.00 0.75 button _____________________________________________________________________________________ 70000 Solenoid valves on right cover 0.25 0.50 0.25 1.00 _____________________________________________________________________________________ 80001 Auto 5 unit cab crossbar (both) 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ A

Add 3H for tractor with air brakes and creeper

B

Add 1H50 for tractor with Creeper

C

Add 1H with front linkage hydraulic spool valves assembly on right axle tube

Repairtimemanual

Rear axle

06

Brakes

36-02

36-10

36-10

36-30

36-30

36-35

36-45

36-50

37-10

37-20

37-25

37-30

37-40

Repair Time Manual

Brakes

06

Brakes

Code Description

36

Times dem

Rep

adj

Total Ind.

Brakes _____________________________________________________________________________________ 02001 Handbrake lever contactor 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 02003 Stop contact on pedals 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 10003 Disc in rear axle tube 2.00 3.25 0.25 5.50 A _____________________________________________________________________________________ 10004 Screw, retaining pins, piston, plate and 2.50 3.50 1.00 7.00 A brake O-rings set in rear axle _____________________________________________________________________________________ 20000 Lip seal and O-ring on hand brake 1.50 1.75 0.00 3.25 operating shaft _____________________________________________________________________________________ 20001 Hand brake lever handle 0.50 0.75 0.00 1.25 _____________________________________________________________________________________ 20002 Hand brake cable 0.50 0.75 0.00 1.25 _____________________________________________________________________________________ 20003 Hand brake operating shaft and spring in 1.50 1.75 0.00 3.25 rear axle _____________________________________________________________________________________ 30008 brake master cylinders with booster 1.50 1.75 0.00 3.25 _____________________________________________________________________________________ 30009 PoclainhHigh pressure brake valve 1.00 1.50 0.75 3.25 _____________________________________________________________________________________ 30010 High pressure braking regulator cut-out 0.75 1.00 0.50 2.25 _____________________________________________________________________________________ 30011 High pressure braking regulator cut-out 0.75 0.75 0.25 1.75 solenoid valve _____________________________________________________________________________________ 30012 High pressure braking pressure limiter 0.75 0.75 0.25 1.75 _____________________________________________________________________________________ 30013 High pressure braking pressure sensor 0.75 0.75 0.25 1.75 _____________________________________________________________________________________ 30014 High pressure braking regulator cut-out 0.50 0.50 0.00 1.00 accu. _____________________________________________________________________________________ 35000 Brake fluid reservoir 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 35001 Brake reservoir cap 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 35002 Left or right brake hose 0.50 1.25 0.00 1.75 _____________________________________________________________________________________ 45000 Brake pedals 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 45001 Pedal lock 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 45002 Pedal spring 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 50002 Mechanism, discs and hand braking 8.50 11.00 2.00 21.50 B separators in rear axle _____________________________________________________________________________________ A

Add 1H with front linkage hydraulic spool valves assembly on right axle tube

B

Add 1H50 with extra slow assembly

Repairtimemanual

Brakes

06

Brakes

Code Description

37

Times dem

Rep

adj

Total Ind.

Trailer air-braking system _____________________________________________________________________________________ 10000 Air compressor 0.50 1.00 0.00 1.50 _____________________________________________________________________________________ 10001 Air compressor mount 1.00 1.50 0.00 2.50 _____________________________________________________________________________________ 10003 Oil pressure hose from compresor to 0.00 0.25 0.00 0.25 engine _____________________________________________________________________________________ 10004 Compressor to casing oil return pipe 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 20000 Air pressure regulator 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 20001 Main control valve 0.75 1.00 0.50 2.25 _____________________________________________________________________________________ 20002 Trailor control valve 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 20004 Main control valve mount 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 20005 Towing control valve support 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 25000 Air tank 1.00 1.00 0.25 2.25 _____________________________________________________________________________________ 25001 Air tank mount 1.00 1.25 0.25 2.50 _____________________________________________________________________________________ 30000 Air pressure gauge 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 30001 Air hose on transmission 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 30003 Rigid tubes compressor to air tank 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 30004 Hose from pressure gauge to air tank 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 30005 Air tank input hose 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 40000 Pressure connector 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 40001 Pressure connector mounts 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 50001 Main control valve operating rod 0.50 0.50 0.25 1.25 _____________________________________________________________________________________

Repairtimemanual

Brakes

07

Linkage

38-05

38-10

38-11

38-12

38-25

38-30

38-40

Repair Time Manual

Linkage

07

Linkage

Code Description

38

Times dem

Rep

adj

Total Ind.

Rear linkage _____________________________________________________________________________________ 02000 Position sensor 0.00 0.25 0.50 0.75 _____________________________________________________________________________________ 02002 Force measurement sensor 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 05001 Breather 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 05012 Lift crossbar with Bosch spool valves 1.50 2.00 0.50 4.00 A _____________________________________________________________________________________ 05013 Smooth ring in lift bearing with Bosch 1.00 1.00 0.50 2.50 B spool valves _____________________________________________________________________________________ 10009 Lift arms with Bosch spool valves 1.00 1.00 0.50 2.50 B _____________________________________________________________________________________ 10010 Lift bearings with Bosch spool valves 1.00 1.00 0.50 2.50 B _____________________________________________________________________________________ 11004 Bosch main spool valve 1.25 1.50 0.25 3.00 C _____________________________________________________________________________________ 11005 Solenoid valves of Bosch lift spool 0.50 0.75 0.25 1.50 D valve _____________________________________________________________________________________ 12001 Linkage actuators hydraulic pipe with 0.25 0.50 0.00 0.75 B Bosch spool valves _____________________________________________________________________________________ 30001 Rear wings switch 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 40000 Linkage actuator 0.75 0.75 0.00 1.50 _____________________________________________________________________________________ 40001 Servicing the linkage actuator 1.00 1.50 0.00 2.50 _____________________________________________________________________________________ 80003 Electrohydraulic lift control panel 0.00 0.25 0.25 0.50 _____________________________________________________________________________________ 80004 Computer (Auto 5) 0.50 0.50 0.50 1.50 _____________________________________________________________________________________ A

Add 2H for tractor with Danfoss spool valves

B

Add 0H75 for tractor with Danfoss spool valves

C

Deduct 1H25 for tractor with Danfoss spool valves

D

Deduct 0H50 for tractor with Danfoss spool valves

Repairtimemanual

Linkage

08

Repair Time Manual

Hitch

54-10

54-15

54-25

54-40

54-50

54-55

Hitch

08

Hitch

Code Description

54

Times dem

Rep

adj

Total Ind.

Rear top link _____________________________________________________________________________________ 10000 RH or LH draw bar 0.50 1.00 0.00 1.50 _____________________________________________________________________________________ 15000 Top link 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 15001 Top link track rod 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 15002 Top link turnbuckle 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 25000 Hitch bar 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 25001 Hitch bar turnbuckle 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 25002 Yoke or track rod 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 25003 Cross rail or linkage bar 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 40000 Ext. side stabilizers 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 40001 Hitch bracing 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 50000 Hitch ladder 1.25 1.00 0.00 2.25 _____________________________________________________________________________________ 50001 Hitch bar 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 55000 Trailer yoke 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 55001 Automatic pickup hitch 1.00 1.50 0.25 2.75 _____________________________________________________________________________________ 55002 Automatic pickup hitch control cable 0.75 0.75 0.25 1.75 _____________________________________________________________________________________ 55003 Automatic pickup hitch support an 2.00 2.00 0.00 4.00 control lever in cab _____________________________________________________________________________________ 55004 Automatic pickup hitch rod with clevis 0.00 0.25 0.25 0.50 _____________________________________________________________________________________

Repairtimemanual

Hitch

09

Repair Time Manual

Hydraulic systems

39-10

39-11

39-25

39-30

39-35

39-37

39-40

39-45

39-50

39-60

49-05

49-07

49-10

49-15

49-20

Hydraulic systems

09

Hydraulic systems

Code Description

39

Times dem

Rep

adj

Total Ind.

Hydraulic control systems _____________________________________________________________________________________ 10009 Variable stroke hydraulic pump, right 2.00 2.50 1.00 5.50 side _____________________________________________________________________________________ 10010 Variable stroke hydraulic pump pinion or 2.00 2.50 0.50 5.00 right side O-ring _____________________________________________________________________________________ 10011 Right side variable stroke hydraulic 2.50 3.50 0.50 6.50 pump support lid _____________________________________________________________________________________ 10012 24 Bar safety valve and O-rings behind 2.00 2.50 0.50 5.00 lid, right side _____________________________________________________________________________________ 10013 Seals leakage or exchange between 1.00 1.00 0.25 2.25 priority unit and lid _____________________________________________________________________________________ 10014 Priority unit exchange 1.25 1.25 0.25 2.75 _____________________________________________________________________________________ 10015 Oil leakage between axle casing and 2.00 2.50 0.50 5.00 variable stroke pump lid _____________________________________________________________________________________ 11000 LH scavenge pump mount cover 1.75 2.25 0.50 4.50 _____________________________________________________________________________________ 11001 LH scavenge/lubrication pump 1.75 2.25 0.75 4.75 _____________________________________________________________________________________ 11002 Replacement of seal or reconditioning of 2.00 2.50 0.75 5.25 booster pump _____________________________________________________________________________________ 11003 Oil leakage between axle casing and 1.25 1.75 0.25 3.25 booster pump lid _____________________________________________________________________________________ 25000 Brake valve 1.00 1.25 0.50 2.75 _____________________________________________________________________________________ 30000 Brake valve hose 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 30001 Brake valve pressure sensor connector 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 35009 BOSCH auxiliary spool valves 1.50 1.75 0.25 3.50 _____________________________________________________________________________________ 35010 BOSCH or plate auxiliary spool valves 1.75 2.00 0.25 4.00 O-rings _____________________________________________________________________________________ 35011 BOSCH auxiliary spool valves support 1.25 1.50 0.00 2.75 pack _____________________________________________________________________________________ 35012 Feeding or closing plate with BOSCH 1.25 1.50 0.00 2.75 spool valves _____________________________________________________________________________________ 35013 Replacement of electric control unit in 2.00 2.25 0.50 4.75 BOSCH auxiliary spool valves _____________________________________________________________________________________ 35014 DANFOSS auxiliary spool valves (outer) 0.50 0.75 0.25 1.50 A _____________________________________________________________________________________ 35015 DANFOSS auxiliary spool valves PTO 0.25 0.25 0.00 0.50 smelter support _____________________________________________________________________________________ 35016 DANFOSS auxiliary spool valves upper 0.75 0.75 0.50 2.00 part smelter support _____________________________________________________________________________________ 35017 DANFOSS auxiliary spool valves lower 1.00 1.25 0.50 2.75 part smelter support _____________________________________________________________________________________ 35018 DANFOSS auxiliary spool valves elecgtric 0.25 0.25 0.25 0.75 control unit _____________________________________________________________________________________ 35019 Front linkage hydraulic spool valves on 1.00 1.00 0.50 2.50 right axle tube _____________________________________________________________________________________ 37002 Auxiliary spool valve control cable 0.50 0.75 0.25 1.50 _____________________________________________________________________________________ 40001 Spool valve hose with front pressure 0.50 0.50 0.00 1.00 connector _____________________________________________________________________________________ 40006 Hoses from BOSCH auxiliary spool valves

Repairtimemanual

0.25

0.50

0.00

0.75

Hydraulic systems

09

Hydraulic systems

Code Description

Times dem

Rep

adj

Total Ind.

to pressure tap _____________________________________________________________________________________ 40007 BOSCH spool valves pressure tap 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 40008 Recovery drum for all types of spool 0.00 0.25 0.00 0.25 valve pressure taps _____________________________________________________________________________________ 40009 DANFOSS auxiliary spool valve pressure 0.25 0.25 0.00 0.50 taps _____________________________________________________________________________________ 40010 Front linkage sectional valve on DANFOSS 0.25 0.50 0.00 0.75 auxiliary spool valve pack _____________________________________________________________________________________ 40011 Towing electrical connector, brake valve 0.25 0.25 0.00 0.50 connector and power support _____________________________________________________________________________________ 40012 Right side Isobus connector and pressure 0.25 0.25 0.00 0.50 tap support _____________________________________________________________________________________ 40013 Hose from sectional valve in rear spool 0.25 0.50 0.00 0.75 valves to front linkage on left side tap _____________________________________________________________________________________ 45005 High pressure filter on right lid 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 45006 Low pressure filter on right lid 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 50008 Strainer, O-ring or bowl in left side 0.50 0.75 0.00 1.25 lid _____________________________________________________________________________________ 50009 Recirculation piping behind right side 2.00 2.50 0.50 5.00 lid _____________________________________________________________________________________ 50010 Suction piping with O-ring and flat seal 1.25 1.75 0.25 3.25 fastened with two screws to the lid left of the booster pump _____________________________________________________________________________________ 60003 Return piping with O-ring behind the lid 2.00 2.50 0.50 5.00 right of the variable stroke pump _____________________________________________________________________________________ A

49

add 0.5H for interior

Power steering _____________________________________________________________________________________ 05000 Steering wheel 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 05001 Adjustable steering column 0.50 1.25 0.00 1.75 _____________________________________________________________________________________ 07000 Complete steering gearbox 1.50 2.00 0.00 3.50 _____________________________________________________________________________________ 07001 Checking and adjusting steering gearbox 1.50 2.00 0.00 3.50 pressure _____________________________________________________________________________________ 07002 Steering gearbox output connectors 1.00 1.00 0.00 2.00 A _____________________________________________________________________________________ 10000 Complete steering actuator 1.50 1.50 0.00 3.00 _____________________________________________________________________________________ 10001 Gasket set for steering actuator 2.00 2.25 0.00 4.25 _____________________________________________________________________________________ 10002 Steering arm with ball joint 0.75 0.75 0.00 1.50 _____________________________________________________________________________________ 10003 Ball joint 0.75 0.75 0.00 1.50 _____________________________________________________________________________________ 15000 Steering gearbox inlet/outlet hoses 0.50 0.75 0.00 1.25 _____________________________________________________________________________________ 15001 Steering gearbox pressure lines 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 15002 Steering high pressure filter 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 20000 Steering gearbox output actuator supply 0.50 0.50 0.00 1.00 hoses _____________________________________________________________________________________ 20001 Steering actuator rigid pressure line 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 20002 Steering actuator outlet hoses 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ A

The 4 connectors

Repairtimemanual

Hydraulic systems

10

Repair Time Manual

Powered front axle

45-01

45-05

45-10

45-15

45-20

45-25

45-30

45-35

45-60

47-05

47-10

47-15

47-20

47-60

Powered front axle

10

Powered front axle

Code Description

45

Times dem

Rep

adj

Total Ind.

Front axle _____________________________________________________________________________________ 01000 Complete front axle 1.75 2.25 0.25 4.25 _____________________________________________________________________________________ 02001 Steering angle sensor 0.75 0.75 0.50 2.00 _____________________________________________________________________________________ 05001 Undriven axle support frame 3.00 4.00 0.50 7.50 A _____________________________________________________________________________________ 05011 Rudder bearing friction washer 1.25 1.25 0.00 2.50 _____________________________________________________________________________________ 05012 Front and rear axle pedestal bearings 1.25 1.25 0.00 2.50 _____________________________________________________________________________________ 05013 Rudder bush in axle support bearing 1.50 1.50 0.00 3.00 _____________________________________________________________________________________ 10000 Front axle body 5.00 7.00 0.25 12.25 _____________________________________________________________________________________ 10001 Differential mount 4.50 7.50 2.50 14.50 _____________________________________________________________________________________ 10002 Glued Joint between differential housing 4.00 6.00 0.00 10.00 and front axle casing _____________________________________________________________________________________ 10016 Bearing with its seal in hub side of 1.00 1.50 0.00 2.50 axle body _____________________________________________________________________________________ 10017 Sealing bush and o-ring in bevel gear 1.00 1.25 0.25 2.50 _____________________________________________________________________________________ 15005 Stub axle pivot 1.00 1.75 0.25 3.00 _____________________________________________________________________________________ 15019 Swivel or support pin 0.75 0.75 0.25 1.75 _____________________________________________________________________________________ 15020 Smooth ring, sealing ring and bearing in 1.00 1.50 0.00 2.50 stub axle pivot _____________________________________________________________________________________ 20000 Bevel gear set 5.00 7.00 2.50 14.50 _____________________________________________________________________________________ 20001 Bearing, spacer and set ring 5.00 7.00 2.50 14.50 _____________________________________________________________________________________ 20008 Tapered torque output flange 1.00 1.00 0.50 2.50 _____________________________________________________________________________________ 25000 Differential housing 4.75 6.75 2.00 13.50 _____________________________________________________________________________________ 25001 Discs, shafts and differential 4.75 6.75 2.00 13.50 _____________________________________________________________________________________ 25010 Piston assembly and differential lock 4.25 6.75 1.00 12.00 bearing _____________________________________________________________________________________ 30000 Wheel shaft 1.00 1.00 0.00 2.00 _____________________________________________________________________________________ 30001 Axle shaft spider 1.25 1.25 0.00 2.50 _____________________________________________________________________________________ 35000 Wheel hub oil seal 1.00 1.50 0.25 2.75 _____________________________________________________________________________________ 35001 Wheel hub Bearings 1.00 1.50 0.25 2.75 _____________________________________________________________________________________ 35002 Wheel hub 1.00 1.50 0.25 2.75 _____________________________________________________________________________________ 35003 Planet gear carrier 0.75 0.75 0.25 1.75 _____________________________________________________________________________________ 35004 O-ring between hub and planet gear 0.50 0.50 0.00 1.00 carrier _____________________________________________________________________________________ 35005 Pinions, needles, planet gears, ring 0.75 1.00 0.25 2.00 gear and housing _____________________________________________________________________________________ 35006 Replacing the 6 wheel-hub studs 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 60003 Tubing assembly for front differential 0.25 0.25 0.00 0.50 lock _____________________________________________________________________________________ 60007 Cab switch 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ A

Add 3H for tractor fitted with front PTO and linkage

Repairtimemanual

Powered front axle

10

Powered front axle

Code Description

47

Times dem

Rep

adj

Total Ind.

Electro-hydraulic drive _____________________________________________________________________________________ 01001 Overhaul of complete clutch unit in 9.00 13.00 1.50 23.50 front axle _____________________________________________________________________________________ 05003 Box casing in front axle 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 05004 Sealing ring in gearbox front smooth 0.75 1.00 0.25 2.00 ring _____________________________________________________________________________________ 05005 Replacing complete clutch unit 8.50 12.00 0.50 21.00 _____________________________________________________________________________________ 10002 Front axle shaft of clutch unit in rear 9.00 12.50 1.00 22.50 axle _____________________________________________________________________________________ 10003 Bearings in front axle shaft of clutch 9.00 12.50 1.00 22.50 unit in rear axle _____________________________________________________________________________________ 15000 Front axle switch 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 20003 Guard panel for front axle shaft 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 20005 Front axle shaft in gearbox with sleeve 0.75 1.00 0.50 2.25 _____________________________________________________________________________________ 20006 Smooth ring and bearings of front axle 0.75 1.00 0.50 2.25 shaft, gearbox side _____________________________________________________________________________________ 20007 Front axle shaft sleeves, gearbox side 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 20008 Link shaft between front axle and 0.25 0.50 0.00 0.75 gearbox _____________________________________________________________________________________ 60000 Clutch housing in PTO unit 9.00 13.00 1.50 23.50 _____________________________________________________________________________________ 60001 Piston and O-rings 9.00 12.50 1.00 22.50 _____________________________________________________________________________________ 60002 Discs, belleville washer and hub in PTO 9.00 12.50 1.00 22.50 unit clutch housing _____________________________________________________________________________________

Repairtimemanual

Powered front axle

101

Floating powered front axle

45-01

45-02

45-05

45-05

45-10

45-15

45-20

45-25

45-30

45-35

45-60

45-60

45-70

Repair Time Manual

Floating powered front axle

101

Floating powered front axle

Code Description

45

Times dem

Rep

adj

Total Ind.

Front axle _____________________________________________________________________________________ 01000 Complete front axle 2.25 2.50 0.50 5.25 _____________________________________________________________________________________ 02000 Position sensor 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 02001 Steering angle sensor 0.75 0.75 0.50 2.00 _____________________________________________________________________________________ 05001 Undriven axle support frame 4.00 4.50 0.50 9.00 A _____________________________________________________________________________________ 05008 Rudder bearing friction washer 1.50 1.50 0.00 3.00 _____________________________________________________________________________________ 05009 Front and rear axle bearings 1.75 1.75 0.00 3.50 _____________________________________________________________________________________ 05010 Rudder bushes in axle support bearing 2.00 2.00 0.00 4.00 _____________________________________________________________________________________ 10000 Front axle body 7.50 10.00 1.50 19.00 _____________________________________________________________________________________ 10001 Differential mount 5.50 7.50 2.50 15.50 _____________________________________________________________________________________ 10002 Glued Joint between differential housing 4.00 6.00 0.50 10.50 and front axle casing _____________________________________________________________________________________ 10004 Bevel gear oil seal 1.00 1.25 0.25 2.50 _____________________________________________________________________________________ 10014 Bush and sealing ring in axle frame, hub 1.00 1.50 0.00 2.50 side _____________________________________________________________________________________ 10015 Tapered torque output flange 1.00 1.00 0.25 2.25 _____________________________________________________________________________________ 15005 Stub axle pivot 1.00 1.75 0.25 3.00 _____________________________________________________________________________________ 15011 Lever support 3.75 3.50 0.50 7.75 _____________________________________________________________________________________ 15012 Upper lever 4.25 4.00 0.50 8.75 _____________________________________________________________________________________ 15013 Lower lever 4.25 4.00 0.50 8.75 _____________________________________________________________________________________ 15014 Cylinder support pin with friction 2.75 3.00 0.25 6.00 washers and sealing rings _____________________________________________________________________________________ 15015 Support lower arm pin with bearings and 4.00 4.00 0.50 8.50 sealing rings _____________________________________________________________________________________ 15016 Label in upper lever 4.00 4.00 0.00 8.00 _____________________________________________________________________________________ 15017 Sealing ring in suspended axle swivel 1.00 1.50 0.00 2.50 _____________________________________________________________________________________ 15018 Support or upper and lower swivel pin 0.75 0.75 0.25 1.75 for a suspended axle side _____________________________________________________________________________________ 20000 Bevel gear set 6.00 7.00 3.00 16.00 _____________________________________________________________________________________ 20001 Bearing, spacer and set ring 6.00 7.00 2.00 15.00 _____________________________________________________________________________________ 25000 Differential housing 6.00 7.00 2.00 15.00 _____________________________________________________________________________________ 25001 Discs, shafts and differential 6.00 7.00 2.00 15.00 _____________________________________________________________________________________ 25009 Piston, ring, bearing and differential 6.00 7.00 1.50 14.50 lock seal unit _____________________________________________________________________________________ 30000 Wheel shaft 1.00 1.00 0.00 2.00 _____________________________________________________________________________________ 30001 Axle shaft spider 1.25 1.25 0.00 2.50 _____________________________________________________________________________________ 35000 Wheel hub oil seal 1.00 1.50 0.25 2.75 _____________________________________________________________________________________ 35001 Wheel hub Bearings 1.00 1.50 0.25 2.75 _____________________________________________________________________________________ 35002 Wheel hub 1.00 1.50 0.25 2.75 _____________________________________________________________________________________ 35003 Planet gear carrier 0.75 0.75 0.25 1.75 _____________________________________________________________________________________ 35004 O-ring between hub and planet gear 0.50 0.50 0.00 1.00 carrier _____________________________________________________________________________________ 35005 Pinions, needles, planet gears, ring 0.75 1.00 0.25 2.00 gear and housing _____________________________________________________________________________________ 35006 Replacing the 6 wheel-hub studs 0.50 0.50 0.00 1.00 _____________________________________________________________________________________

Repairtimemanual

Floating powered front axle

101

Floating powered front axle

Code Description

Times dem

Rep

adj

Total Ind.

60000 Suspension actuator 2.75 3.50 0.50 6.75 _____________________________________________________________________________________ 60003 Tubing assembly for front differential 0.25 0.25 0.00 0.50 lock _____________________________________________________________________________________ 60004 Suspension accumulator on casing 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 60005 Solenoid valve on suspension casing 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 60007 Cab switch 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 60008 Right connection on wheel actuator 0.75 0.75 0.00 1.50 _____________________________________________________________________________________ 60009 Lower pin and wheel actuator cap 0.75 0.75 0.00 1.50 _____________________________________________________________________________________ 60010 Suspension box unit or valve 1.00 1.50 0.50 3.00 _____________________________________________________________________________________ 70000 Suspension management electronic unit 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ A

Add 3H for tractor fitted with front PTO and linkage

Repairtimemanual

Floating powered front axle

11

Repair Time Manual

Cab sheet metal trim

62-05

62-05

62-10

62-15

64-02

64-10

64-25

64-30

64-35

64-40

64-70

64-70

74-10

74-15

76-10

Cab sheet metal trim

11

Repair Time Manual

Cab sheet metal trim

76-15

76-15

76-20

76-50

78-10

79-01

81-10

81-20

81-20

81-30

84-01

84-11

84-15

84-25

84-30

Cab sheet metal trim

11

Repair Time Manual

Cab sheet metal trim

84-40

84-45

84-75

84-80

84-50

Cab sheet metal trim

11

Cab sheet metal trim

Code Description

62

Times dem

Rep

adj

Total Ind.

Heating _____________________________________________________________________________________ 05001 Heater radiator in cab front unit 1.50 1.50 1.00 4.00 A _____________________________________________________________________________________ 05002 Forward cab filter housing cover 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 05003 Foam seal between cab and heater unit 0.50 1.00 0.00 1.50 _____________________________________________________________________________________ 05004 Cab filter in heater unit 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 05005 Cab filter behind LH dashboard trim 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 05006 Full on - full off electric motor 0.00 0.25 0.00 0.25 control for cab filter flap _____________________________________________________________________________________ 05007 Dashboard top cab-filter control unit 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 10001 Cab recycle filter plate or flap, over 0.00 0.25 0.00 0.25 heater unit _____________________________________________________________________________________ 10002 Fan selector 0.25 0.75 0.00 1.00 _____________________________________________________________________________________ 10003 Blower motor in cab front unit 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 10006 Ventilation and air conditioning 0.50 0.75 0.00 1.25 electric wiring in cab front _____________________________________________________________________________________ 15001 Manual or automatic heating selector 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 15003 Heating hoses in tractor cab front unit 1.25 2.50 0.00 3.75 A _____________________________________________________________________________________ 15004 Heating hose, engine right side 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 15006 Heater cock control cable 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 15008 Heater hose from heater cock to water 0.25 0.50 0.00 0.75 pump _____________________________________________________________________________________ 15011 Rear cylinder head left hand heating 0.25 0.50 0.00 0.75 hoses _____________________________________________________________________________________ A

With air conditioning

Repairtimemanual

Cab sheet metal trim

11

Cab sheet metal trim

Code Description

64

Times dem

Rep

adj

Total Ind.

Air_____________________________________________________________________________________ conditioning 02000 Pressostat on dehumidifying filter 0.25 0.50 0.00 0.75 E _____________________________________________________________________________________ 02001 Internal temperature sensor, trim LH 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 02002 External temperature sensor, in front of 0.00 0.25 0.00 0.25 engine cover _____________________________________________________________________________________ 02004 Solar sensor over dashboard 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 10000 Air-conditioning compressor 0.50 1.25 0.00 1.75 E _____________________________________________________________________________________ 10001 Air-conditioning compressor mount 0.50 1.00 0.00 1.50 _____________________________________________________________________________________ 25000 Air-conditioning condenser 0.50 0.75 0.00 1.25 E _____________________________________________________________________________________ 30000 Air-conditioning evaporator 1.50 1.50 1.00 4.00 _____________________________________________________________________________________ 30001 Air-conditioning pressure reducing valve 0.25 0.50 0.75 1.50 (PRV) _____________________________________________________________________________________ 35000 Drain and refill refrigerant 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 35001 Air conditioning hose from PRV to 0.50 1.00 0.00 1.50 dehumidifier tank _____________________________________________________________________________________ 35002 Air conditioning hose from dehumidifier 0.25 0.75 0.00 1.00 tank to condenser _____________________________________________________________________________________ 35003 Air conditioning hose from condenser to 0.50 0.75 0.00 1.25 compressor _____________________________________________________________________________________ 35004 Air conditioning hose from compressor to 0.50 1.00 0.00 1.50 PRV _____________________________________________________________________________________ 35008 Air-conditioning dehumidifier tank 0.50 0.75 0.00 1.25 _____________________________________________________________________________________ 40000 Water drain lines (both) 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 45000 Fans 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 45001 Thermostat on cab front blower motor 0.25 0.25 0.00 0.50 unit _____________________________________________________________________________________ 45002 Fan motor regulators 0.00 0.25 0.25 0.50 _____________________________________________________________________________________ 45003 Recycle actuator 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 47002 Air conditioning selector 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 47003 Ventilation and air-conditioning wiring 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 47006 Cab manual air conditioning and 0.25 0.50 0.00 0.75 filtering control unit _____________________________________________________________________________________ 80000 Climate control panel in RH console 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 80001 Cooling bin below instrument panel 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ E

74

Includes refrigerant change

Wings _____________________________________________________________________________________ 10000 Front wing mudflap and mount 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 10001 Complete mount with fixing plate frame 0.50 1.50 0.00 2.00 on front axle and mudguard (2) _____________________________________________________________________________________ 15001 Rear wing tubular reinforcement 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 15002 Protection for electrical components 0.00 0.25 0.00 0.25 under rear wing _____________________________________________________________________________________ 15006 Right or left rear wing 0.75 0.75 0.25 1.75 _____________________________________________________________________________________ 25000 Rear mudguard extension 0.00 0.25 0.00 0.25 _____________________________________________________________________________________

Repairtimemanual

Cab sheet metal trim

11

Cab sheet metal trim

Code Description

76

Times dem

Rep

adj

Total Ind.

Panel/dashboard _____________________________________________________________________________________ 10002 Single piece engine cover 0.50 1.25 0.25 2.00 _____________________________________________________________________________________ 10003 Frame for single piece engine cover 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 10005 Radiator grille 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 15000 Single piece engine cover struts 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 20004 Fixed hood side 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 50000 Dashboard cheek 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 50002 Ventilation grills on dashboard 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 50003 Cooling door or bin below instrument 0.25 0.50 0.00 0.75 panel _____________________________________________________________________________________

78

Badge/Accessories _____________________________________________________________________________________ 10000 Badge on engine cover 0.25 0.25 0.00 0.50 _____________________________________________________________________________________

79

Seat _____________________________________________________________________________________ 01000 Mechanical or pneumatic comfort seat 0.25 0.25 0.25 0.75 with plate _____________________________________________________________________________________ 01003 Passanger seat with safety belt 0.25 0.25 0.00 0.50 _____________________________________________________________________________________

81

Cab environment _____________________________________________________________________________________ 10000 Right-side step 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 10001 Left-side step 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 20000 Cab rear mount 0.50 0.75 0.00 1.25 _____________________________________________________________________________________ 20002 Rear mount stiffener 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 20011 Cab front support 1.25 1.25 0.00 2.50 _____________________________________________________________________________________ 30000 Rear dampers (both) with bottom mounts 1.00 1.00 0.00 2.00 _____________________________________________________________________________________ 30002 Front right damper and bottom mount 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 30004 Cab suspension bars 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 30005 Front left damper and low part support 1.25 1.25 0.00 2.50 _____________________________________________________________________________________

Repairtimemanual

Cab sheet metal trim

11

Cab sheet metal trim

Code Description

84

Times dem

Rep

adj

Total Ind.

Farming cab _____________________________________________________________________________________ 01000 Cab (remove/refit) 3.25 4.75 0.00 8.00 _____________________________________________________________________________________ 11000 Sunroof panel 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 11002 Change roof panel 1.50 2.00 0.50 4.00 _____________________________________________________________________________________ 11003 Change seal between cab and roof panel 1.00 1.25 0.00 2.25 _____________________________________________________________________________________ 15000 RH or LH door frame 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 15001 RH or LH door and rear window 0.00 0.25 0.00 0.25 weatherstrips _____________________________________________________________________________________ 15002 Door lock or handle 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 15003 Door handle 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 25000 Windscreen 1.50 2.50 0.00 4.00 _____________________________________________________________________________________ 25001 Plough window 0.50 1.25 0.00 1.75 _____________________________________________________________________________________ 25002 RH or LH door glass 0.50 1.00 0.00 1.50 _____________________________________________________________________________________ 25003 RH or LH quarter glass 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 25004 Rear window glass 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 25006 Right or left side panel seal 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 30000 Rear window hinge 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 30001 Rear hatch latch 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 30002 Rear window opening handle or strut 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 40000 Cab carpet 0.50 0.75 0.25 1.50 _____________________________________________________________________________________ 45001 Trim for cab left front pillar 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 45002 Trim for cab right front pillar 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 45008 Cab trim under pedals 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 45009 Cover under steering wheel for 0.00 0.25 0.00 0.25 adjustable steering column _____________________________________________________________________________________ 45011 Yellow power take-off head 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 45012 Control module in power take-off cover, 2.00 2.00 0.25 4.25 all types _____________________________________________________________________________________ 45013 N3 electronic CEBIS spool valve cover 2.00 2.00 0.25 4.25 _____________________________________________________________________________________ 45014 N2 cab spool valves mechanical control 2.00 3.00 0.50 5.50 cover _____________________________________________________________________________________ 45015 PTO control cover, extra slow automatic 1.00 1.00 0.00 2.00 pick-up hitch in all types of cab _____________________________________________________________________________________ 50000 Centre cab pillar left side trim 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 50003 Cab top trim (sky) 0.75 1.25 0.00 2.00 A _____________________________________________________________________________________ 50006 Cab upper left console 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 50008 Cab center right side pillar cover with 0.25 0.25 0.00 0.50 function plate _____________________________________________________________________________________ 50009 Right side cab top console with air 0.25 0.25 0.00 0.50 conditioning plate _____________________________________________________________________________________ 50010 Fuse plate cover behind seat 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 75000 Sun visor 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 80000 Telescopic rearview mirror assembly 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 80001 Rearview mirror glass 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ A

Add 0.50H for opening roof

Repairtimemanual

Cab sheet metal trim

12

Electronic equipment

59-05

Repair Time Manual

59-10

Electronic equipment

12

Electronic equipment

Code Description

58

Times dem

Rep

adj

Total Ind.

Monitoring devices and indicators _____________________________________________________________________________________ 60000 Dashboard instrument cluster 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 60001 Dashboard instrument cluster light 0.00 0.25 0.00 0.25 _____________________________________________________________________________________

59

Electronics _____________________________________________________________________________________ 05001 Electropilot unit in cab RH piller 0.00 0.25 0.25 0.50 _____________________________________________________________________________________ 05002 ACET infotrac handset 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 05006 Auto 5 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 05007 Electropilot control lever on ARMREST 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 05008 CEBIS box 0.25 0.00 0.25 0.50 _____________________________________________________________________________________

Repairtimemanual

Electronic equipment

13

Repair Time Manual

Electrical equipment

58-10

58-15

58-20

58-30

58-40

58-45

58-50

58-55

60-10

60-20

60-22

60-31

60-32

60-35

84-55

Electrical equipment

13

Electrical equipment

84-60

Repair Time Manual

84-75

Electrical equipment

13

Electrical equipment

Code Description

58

Times dem

Rep

adj

Total Ind.

Monitoring devices and indicators _____________________________________________________________________________________ 10000 Front spotlight or floodlight 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 10001 Floodlight bulb 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 15000 Light on cab pillar 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 15001 Bulb for light on cab pillar 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 20002 Rear light on mudguard 0.50 0.75 0.00 1.25 _____________________________________________________________________________________ 20003 Work light on rear wing 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 30000 Registration plate light 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 30001 Registration plate light bulb 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 40000 Rear working light 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 45000 Front working light 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 50000 Rotating beacon 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 50001 Rotating beacon mount and fittings 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 55000 Cab interior roof light 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 55001 Bulb for cab interior roof light 0.00 0.25 0.00 0.25 _____________________________________________________________________________________

Repairtimemanual

Electrical equipment

13

Electrical equipment

Code Description

60

Times dem

Rep

adj

Total Ind.

Electrical systems _____________________________________________________________________________________ 10002 RH and LH speakers 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 10003 Cigarette lighter 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 10004 Radar unit 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 10005 Digital watch 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 10006 Radio aerial 0.25 0.75 0.00 1.00 _____________________________________________________________________________________ 10007 Radio 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 15001 Rear trailer socket 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 15005 Cab top fuse box 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 15007 Fuse box behind seat 0.50 0.75 0.50 1.75 _____________________________________________________________________________________ 20000 Ignition switch 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 20003 Contact in chair 0.75 0.50 0.00 1.25 _____________________________________________________________________________________ 22007 Retro electric switch for dipped 0.00 0.25 0.00 0.25 headlights and rear defrosting _____________________________________________________________________________________ 22008 Relay or alarm connector of plate 0.25 0.25 0.00 0.50 flashing light behind seat _____________________________________________________________________________________ 22009 Work light relay in cab top plate 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 22010 Plate ventilation relay behind seat 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 22011 Lamps stalk switch 0.75 1.25 0.00 2.00 _____________________________________________________________________________________ 22012 Full switch with symbol for fire during 0.00 0.25 0.00 0.25 routine _____________________________________________________________________________________ 22013 Flashing stalk switches 0.75 1.25 0.00 2.00 _____________________________________________________________________________________ 27001 Battery box 0.75 1.25 0.00 2.00 _____________________________________________________________________________________ 27002 Battery 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 30000 Front wiper motor 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 30001 Front wiper blade 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 31000 Rear wiper motor 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 31001 Rear wiper blade 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 32000 Windscreen washer tank 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 32001 Windscreen washer pump 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 35001 Stop light switch on pedals 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 80002 Dashbord wiring 1.25 1.75 0.50 3.50 _____________________________________________________________________________________ 82001 Positive front wiring loom 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 82002 Negative front wiring loom 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 82004 Pre-heater control cable 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 82007 Headlight wiring in monobloc engine 0.25 0.25 0.00 0.50 cover _____________________________________________________________________________________ 82008 Wiring from battery motor to UCE unit 1.00 1.50 0.25 2.75 _____________________________________________________________________________________ 82009 Engine electronic injection wiring 1.00 1.50 0.25 2.75 _____________________________________________________________________________________ 82010 High pressure braking and Cuna wiring 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 82011 Suspended front axle wiring 1.00 1.75 0.25 3.00 _____________________________________________________________________________________ 82012 Front linkage and power take-off wiring 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 82013 Front and linkage power take-off 1.00 1.00 0.00 2.00 extension wiring _____________________________________________________________________________________ 82014 Automatic brake wirng 0.50 0.50 0.00 1.00 _____________________________________________________________________________________

Repairtimemanual

Electrical equipment

13

Electrical equipment

Code Description

Times dem

Rep

adj

Total Ind.

84003 Cab top retro wire harness 1.25 1.25 0.00 2.50 _____________________________________________________________________________________ 84004 Dipped headlights tilt harness with 0.25 0.25 0.25 0.75 right side console _____________________________________________________________________________________ 84006 Cab top wiring in roof 1.50 2.00 0.50 4.00 _____________________________________________________________________________________ 86002 Connecting loom to the transmission 2.00 2.50 0.25 4.75 _____________________________________________________________________________________ 86006 Inner base or CEBIS and AUTO 5 power 3.00 3.00 0.50 6.50 wiring _____________________________________________________________________________________ 86007 Transmission control wiring in cab 2.00 2.00 0.50 4.50 _____________________________________________________________________________________ 86008 Wiring in rear wing 0.75 0.75 0.00 1.50 _____________________________________________________________________________________ 86009 Manual or regulated air conditioning 4.00 6.00 0.00 10.00 wiring _____________________________________________________________________________________ 86010 Plate interconnection wiring 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 88001 Linkage wiring to transmission 1.50 2.00 0.25 3.75 _____________________________________________________________________________________

Repairtimemanual

Electrical equipment

14

Front Axle - Tyres - Wheels

51-10

Repair Time Manual

51-50

Front Axle - Tyres - Wheels

14

Front Axle - Tyres - Wheels

Code Description

51

Times dem

Rep

adj

Total Ind.

Wheels _____________________________________________________________________________________ 10000 Removing-refitting a front wheel 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 10001 Front tyre 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 10002 Front rim 0.75 0.75 0.00 1.50 _____________________________________________________________________________________ 10003 Front wheel disc 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 10004 Front axle tracking 0.00 0.00 1.00 1.00 _____________________________________________________________________________________ 50000 Removal-refitting of rear wheel 0.00 0.25 0.00 0.25 A _____________________________________________________________________________________ 50001 Rear tyre 0.50 0.50 0.00 1.00 A _____________________________________________________________________________________ 50002 Rear rim 0.75 0.75 0.00 1.50 A _____________________________________________________________________________________ 50003 Rear wheel disc 0.25 0.25 0.00 0.50 A _____________________________________________________________________________________ 50004 Rear axle tracking 0.00 0.00 0.50 0.50 A _____________________________________________________________________________________ A

Add 0H50 with 300Kg additional weights in rear wheel

Repairtimemanual

Front Axle - Tyres - Wheels

15

Driven components

41-10

41-10

41-15

41-20

42-05

42-10

42-15

42-30

56-10

56-13

Repair Time Manual

Driven components

15

Driven components

Code Description

41

Times dem

Rep

adj

Total Ind.

Front linkage _____________________________________________________________________________________ 10000 Front linkage actuator 0.50 0.75 0.00 1.25 _____________________________________________________________________________________ 10003 Front linkage cylinder hose 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 10004 Front linkage valve, engine left side 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 10005 Front linkage hydraulic spool valves on 1.00 1.00 0.50 2.50 right axle tube _____________________________________________________________________________________ 15008 RH side rail 1.50 2.00 0.00 3.50 _____________________________________________________________________________________ 15009 LH side rail 1.00 1.50 0.00 2.50 _____________________________________________________________________________________ 15010 Front linkage chassis 2.00 2.00 0.25 4.25 A _____________________________________________________________________________________ 15011 Linkage arm support 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 20001 Right or left linkage arm 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 20002 Wiring in front linkage arm 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ A

42

Add 0H50 with front power take-off

Front PTO _____________________________________________________________________________________ 01002 Full replacement of front power take-off 1.50 1.75 0.25 3.50 box _____________________________________________________________________________________ 04001 Reconditioning of front power take-off 3.00 4.00 0.50 7.50 box _____________________________________________________________________________________ 15000 Front PTO shaft 1.00 1.00 0.00 2.00 _____________________________________________________________________________________ 15004 Reconditioning of front power take-off 2.50 3.50 0.50 6.50 clutch _____________________________________________________________________________________ 30000 Front PTO clutch solenoid valve 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 30002 Front PTO engagement selector in cab 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 30003 Rising and lowering switches in chassis 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 30004 Front side pressure tap unit 0.25 0.25 0.25 0.75 _____________________________________________________________________________________ 30005 Front side power take-off 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 30006 Front power take-off cooler 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 30007 Front power take-off box filter 0.50 0.50 0.25 1.25 _____________________________________________________________________________________ 30008 Front power take-off cooler short hoses 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 30009 Front power take-off cooler long hoses 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 30010 Front power take-off oil filter lid 0.25 0.25 0.00 0.50 O-ring _____________________________________________________________________________________ 30011 Front power take-off oil pump 0.75 0.75 0.25 1.75 _____________________________________________________________________________________ 30012 Front power take-off solenoid valve head 0.00 0.25 0.25 0.50 _____________________________________________________________________________________

56

Weights _____________________________________________________________________________________ 10000 Main weight (basic) 0.50 0.50 0.00 1.00 _____________________________________________________________________________________ 10001 Main weights (central) 0.25 0.25 0.00 0.50 _____________________________________________________________________________________ 10003 Main weight on front linkage 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 13000 Additional weights 0.00 0.25 0.00 0.25 _____________________________________________________________________________________ 13001 Additional weights 50 Kg in rear wheel 0.25 0.50 0.00 0.75 _____________________________________________________________________________________ 13002 Additional weights 300 Kg in rear wheel 0.00 0.25 0.00 0.25 A _____________________________________________________________________________________ A

Add 0H75 if 50 Kg weights are not added

Repairtimemanual

Driven components