Clark Forklift CMC158, CMP158, CMP230, CMP450, CMP570, C365, P365 English OM-598 Operator's Manual -

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INTERNAL COMBUSTION LIFT TRUCKS Part No. 2806350 Book No. OM-598

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Do not remove this manual from the truck.

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Record the following information pertaining to your truck.

Model No. Serial No. Customer Truck Identification No. __________ Truck Weight, Empty ______________ Truck Rated Capacity ______________ Truck Gross Weight ______________ Truck Gross Weight, Loaded w/Rated Load ______ Special Equipment or Attachments _________ IMPORTANT

Do not expose this manual to hot water or steam.

The following warning is provided pursuant to California Health & Safety Code Sections 25249.5 et. seq.

A WARNING California Proposition 65

This product contains and emits chemicals known to the State of California to cause cancer, birth defects and other reproduction harm.

CALIFORNIA Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, or other reproductive harm.

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& VV ANNIN\:i This engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.

2001@Clark Material Handling Company

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Operator's Manual

You must be trained and authorized to operate a lift truck.

YOU can prevent accidents-----------­ First: Learn safe operating rules and your company rules.

Next: Read your Operator's Manual. If you do not understand it, ask your supervisor for help.

Learn about the unit you operate.

KNOW YOUR TRUCK-----------Then: Practice operating your truck safely.

And: Keep your truck in safe operating condition with correct and timely maintenance.

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Breaking these rules will cause serious or fatal injury 1 yourself and others.

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A Message to CLARK Lift Truck Operators Lift trucks are specialized machines with unique operating characteristics, designed to perform a specific job. Their function and operation is not like a car or ordinary truck. They require specific instructions and rules for safe operation and maintenance.

Safe operation of lift trucks is of primary importance to CLARK. Our experience with lift truck accidents has shown that when accidents happen and people are killed or injured, the causes are: • Operator not properly trained

• Operator not experienced with I ift truck operation

• Basic safety rules not followed • Lift truck not maintained in safe operating condition For these reasons, CLARK wants you to know about the safe operation and correct maintenance of your lift truck.

This manual is designed to help you operate your lift truck safely.

This manual shows and tells you about safety inspections and the important general safety rules and hazards of lift truck operation. It describes the special components and features of the truck and explains their functions. The correct operating procedures are shown and explained. Illustrations and important safety messages are included for clear understanding. A section on maintenance and lubrication is included for the lift truck mechanic.

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A Message to CLARK Lift Truck Operators

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The operator's manual is not a training manual. It is a guide to he trained and authorized operators safely operate their lift truck t emphasizing and illustrating the correct procedures. However, cannot cover every possible situation that may result in an accider You must watch for hazards in your work areas and avoid or corre them. It is important that you know and understand the information this manual and that you know and follow your company safe rules! Be sure that your equipment is maintained in a safe conditio Do not operate a damaged or malfunctioning truck. Practice sa operation every time you use your lift truck. Let's join together to s high standards in safety.

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Remember, before you start operating this lift truck, be sure ye understand all driving procedures. It is your responsibility, and it important to you and your family, to operate your lift truck safely ar efficiently. Be aware that the Federal Occupational Safety and Heal· Act (OSHA) and state laws require that operators be complete trained in the safe operation of lift trucks; it is also an OSH requirement that a machine inspection be performed before eveI shift. If you think you need training in operating or inspecting your I truck, ask your supervisor.

CLARK lift trucks are built to take hard work, but not abuse. They a1 built to be dependable, but they are only as safe and efficient as t� operator and the persons responsible for maintaining them. Do ni make any repairs to this truck unless you have been trained in sa lift truck repair procedures and are authorized by your employer.

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A Message to CLARK Lift Truck Operators

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Contents of this Manual

A Message to CLARK Lift Truck Operators ....................... ii Introduction ......................................................................... vi How to Use this Manual ................................................. viii Safety Signs and Safety Messages .................................. x Section 1. General Safety Rules ...................................... 1-1 Section 2. Operating Hazards .......................................... 2-1 Section 3. Operator Compartment and Controls ........... 3-1 Section 4. Operating Procedures .................................... 4-1 Section 5. Operator Maintenance and Care .................... 5-1 Section 6. Emergency Starting and Towing ................... 6-1 Section 7. Planned Maintenance and Lubrication ......... 7-1 Section 8. Specifications .................................................. 8-1 Index ........................................................................... lndex-1

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Contents of this Manual

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Introduction CLARK welcomes you to the growing group of professionals who own, operate, and maintain CLARK lift trucks. We take pride in the long tradition of quality products and superior value the CLARK name represents. This manual familiarizes you with safety, operating, and maintenance information about your new lift truck. It has been specially prepared to help you use and maintain your CLARK lift truck in a safe and correct manner.

Your CLARK lift truck has been designed and built to be as safe and efficient as today's technology can make it. As manufactured, it meets all the applicable mandatory requirements of ASME 856.1 Safety Standard for Powered Industrial Trucks. Each truck is also furnished with equipment to help you operate safely; for example, load back rest, parking brake and horn are standard equipment.

Safe, productive operation of a lift truck requires both skill and knowledge on the part of the operator. The operator must know, understand, and practice the safety rules and safe driving and load handling techniques described in this manual. To develop the skill required, the operator must become familiar with the construction and features of the lift truck and how they function. The operator must understand its capabilities and limitations, and see that it is kept in a safe condition.

Routine Servicing and Maintenance Regular maintenance and care of your lift truck is not only important for economy and utilization reasons; it is essential for your safety. A faulty lift truck is a potential source of danger to the operator, and to other personnel working near it. As with all quality equipment, keep your lift truck in good operating condition by following the recommended schedule of maintenance.

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