CLARK FORKLIFT SPM660 CMT27 SERVICE MANUAL

Service and Parts Manual SPM660

CMT27

SERIAL NUMBER ALWAYS GIVE TRUCK SERIAL NUMBER WHEN ORDERING PARTS

C l!!lRK

Material Handling Company

MT-55 Series Manual Pallet Truck IMPORTANT: Read and understand the contents of this manual before operating the equipment.

RECEIPT INSPECTION This equipment was thoroughly inspected and tested prior to leaving the factory. Before placing the equipment in service it should be thoroughly checked for damage or loss occurring in transit. If any such damage or loss is evident, a claim must be made against the carrier.

Refer to: Damage in Transit information enclosed with the packing slip.

PAGE

CONTENTS

2 . . . . . . . . . . RECEIPT INSPECTION 3 . . . . . . . . . . OPERATING INSTRUCTIONS SAFETY INFORMATION 4 . . . . . . . . . . PREVENTATIVE MAINTENANCE 5 . . . . . . . . . . PARTS LIST - PUMP 7 . . . . . . . . . . PARTS LIST - FRAME

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MT-55 Series Manual Pallet Truck

OPERATING INSTRUCTIONS Controls - hand lever as illustrated.

Raising Load

- set control to lift position and pump handle to raise load.

Lowering Load

- move control to lower position - truck will lower at selected rate of speed

Moving Load

- The hydraulic system automatically switches to neutral when the operator stops pumping thus freeing the handle for steering.

HAND CONTROL

LIFT

LOWER

SAFETY INFORMATION 1. Do not operate this truck unless you have been trained and authorized to do so.

8. Always look in direction of travel. Use caution when visibility is obstructed by load.

2. Do not operate this truck until you have read and understood all of the safety information and instructions contained here and on the truck.

9. Extreme caution must be used when handling loosely stacked/packaged loads.

3. Do not operate this truck until you have checked its condition.

Give special attention to wheels, controls and lifting systems, including steering mechanism, guards and safety devices.

4. Report the need for truck repairs to your supervisor immediately and do not operate truck until repairs are made. Neglect may cause a minor repair to become a major service problem and cause the truck to become unsafe.

10. Watch swing clearance when turning near walls, racks, pillars or other obstacles.

11. Start, stop, change direction and travel smoothly. Slow down for turns and on uneven or slippery surfaces that could cause truck to slide or tip. Be aware that the truck behaves differently without a load than with a load.

12. Observe applicable traffic regulations. Yield right of way to pedestrians.

5. Do not load truck beyond capacity shown on name plate on truck.

13. Do not ride on this equipment.

6. Do not lift with the fork tips or one fork only.

14. Do not carry passengers or lift personnel.

7. This equipment is designed for evenly centered loads with forks completely supporting the load. Off-centering of loads can result in a dangerous operating condition and may cause damage or injury.

15. Before you leave the truck, fully lower lifting mechanism.

REMEMBER: A safe operator is a smart operator!

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MT-55 Series Manual Pallet Truck

PREVENTATIVE MAINTENANCE

LOCATION

DESCRIPTION

LUBRICANT

FREQUENCY

A B

Pivot Bushings Wheel Bearings

Each Month Each Month

C

Thrust Bearings

D

Hydraulic Pump

SAE 10 Motor Oil Standard - Sealed - No lube required *Optional - Grease fitting Automotive Chassis Grease Remove - Clean and repack Above 0° F (-18° C) Esso Polar 41,Exxon Esstic 42 or equal.

Below 0° F (-18° C) Esso Univis N32, Exxon Univis 40 or equal.

Pump Capacity 12 fluid oz.

Do not use brake fluid. Do not overfill.

Each Year Change Oil Each Year

* Be sure that all contaminated grease is evacuated as new grease is pumped in.

Recommended frequencies are for normal operating conditions. In corrosive conditions increase lubrication accordingly.

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MT-55 Series Manual Pallet Truck 40

PUMP UNIT

8 7

17

58 11

16

10 44

20

45

9 59 13

6

14 15 43

5

12 41

3

19

42 46

4

2 27

33

28

29

1

18

22

21

49

31 55 26 25 24

23

56 54

30 34 33 32

50 51 52 35

39 36 38

37

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53

MT-55 Series Manual Pallet Truck PUMP UNIT PARTS LIST ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

PART NUMBER

QTY

DESCRIPTION

906-0035 906-0037 906-0056 906-0051 906-0000 906-0081 Consult Factory 018-523-99 906-0058 906-0003 906-0005 906-0059 906-0065 906-0026 906-0006 906-0027 906-0072 906-0031 906-0007 906-0070 906-0080 906-0008 906-0060 906-0061 906-0009 906-0011 906-0062 906-0036 906-0066 906-0029 906-0032 906-0033 906-0028 906-0067 906-0089 906-0097 906-0093 906-0040 906-0049 Consult Factory 906-0057 906-0054 906-0039 906-0149 906-0012 904-0151

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1 1 1

Pump housing Oil plug Circlip U-sleeve Metal bushing Lifting piston Ball - 12mm dia.

Ball - 25.4mm dia.

Union O-ring Oil scraper ring Pump cylinder Pump piston U-sleeve Oil scraper ring Disc Circlip Ball - 7.15mm dia.

Copper ring Spring Arm - Lowering valve Pin roller Screw valve Pin - release U-sleeve O-ring Collar screw - long Spring - valve Ball - 8mm dia.

Screw Spring - valve Collar screw - short Copper ring Ball - 9mm dia.

Thrust bearing Cross member Circlip Pin corss member Pin - roller Draw bar Bushing Pin - draw bar Pin - roller Release handle Pin - roller Handle actuator c/w chain

906-0073 904-0154 906-0075 906-0019 906-0055 906-0077 906-0071 906-0030

1 2 4 2 2 1 1 1

Nut - nyloc Poly / Nylon steer wheel Ball bearing Circlip Stop collar Axle - steering wheel Pin - roller Copper ring

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MT-55 Series Manual Pallet Truck FRAME UNIT

1 2 6

16 6 5

3 4

12

7

18 15

6

13

10 19 8 16 9 10

Page 7

14

17

MT-55 Series Manual Pallet Truck FRAME UNIT PARTS LIST ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER Consult Factory 906-0099 906-0017 906-0074 906-0076 906-0046 906-0085 906-0018 906-0022 906-0048 906-0042 906-0095 906-0014 906-0004 Consult Factory 904-0155 906-0041 906-0013

QTY 1 1 1 2 1 5 2 2 4 4 2 2 2 2 4 2 2 4 2

DESCRIPTION Frame Bolt Front rocker arm Bushing Axle - rocker arm Pin - roller Pin - cross member Push rod Bushing Bushing Washer - plane Split pin Rear rocker arm Axle - push rod Auxillary roller Entry roller Poly roller Ball bearing Axle roller

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