Clark Forklift Model 1623351 English O-146 Operator's Manual

mm

INDUSTRIAL TRUCK DIVISION

mm

,-----------------

OPERATORS MANUAL FOR

TOWING TRACTOR MODEL 1623351

0-146

CLARK EQUIPMENT COMPANY PUBLISHED BY TECHNICAL SERVICE DEPARTMENT, BATTLE CREEK, MICHIGAN, U.S.A.

rmm:11

�

INDUSTRIAL TRUCK DIVISION

I N S T R U C T I O N S

0 N

U S E

0 F

rmm:11 �

M A N U A L

This Operator's Manual is published as a service refer­ ence guide and includes Specifications, Operating Instructions, Lubrication and Preventive Maintenance Instructions, and Trouble Shooting Guide.

The TABLE OF CONTENTS for this manual is printed on green paper and is placed at the front for easy reference.

A separate INDEX (also printed on green paper) is placed in front of the Lubrication and Preventive Maintenance Section.

Lubrication and Preventive Maintenance Instructions are listed under the TIME INTERVALS that they should be performed.

The TIME INTERVAL is part of the page number. Such as: 8H 002-0; 8H is the time interval (8 operating hours), 002 is the page number, and -0 is a code number that you as a customer should disregard.

The dash number or code number is for the benefit of the publisher only.

It is impossible to cover all types of machine opera­ tions in one manual.

Operating conditions should determine the lubrication and maintenance intervals.

Common sense and a close observance can best determine the frequency with which you should service your machine.

The care you give your machine will greatly determine the satisfaction and service life that you will obtain from it. A definite maintenance program should be set up and followed. Haphazard maintenance will only lead to faulty performance and short life.

AOOl-1

12 JUL 63

INDUSTRIAL TRUCK DIVISION T A B L E

Page AOO I A003 8001 8003 8004 BOOS 8031

OF

C O N TEN TS

Description Instructions On Use Of Manual Table Of Contents Illustration Of Machine Specifications Specifications Specificc ions New Mach•ne SO Hour Inspection OPE R

C002 C003 C003 Cl03 LU B R I C ATI ON Time Interval {H•Hours) H 8H 8H 8H 8H 8H 8H 8H 8H IOOH IOOH

&

Page Number {0000-) 001 000 001 003 103 203 303 403 603 000 001

IOOH

003

IOOH IOOH IOOH IOOH IOOH

103 203 302 303 602

IOOH IOOH IOOH SOOH SOOH SOOH SOOH SOOH SOOH

603 702 703 000 001 003 202 303 403

IOOOH IOOOH IOOOH

000 001 003

IOOOH IOOOH IOOOH IOOOH IOOOH IOOOH IOOOH IOOOH

004 103 203 204 303 403 503 603

A TI ONS

Overal I Controls Instrument Indicators Starting and Operating Instructions Safety and OperatingSuggestions ANO

P R EVEN TIVE M AINTE N AN CE Description

Index 8 Hour Lubrication &Preventive Maintenance 11lustration Lights, Horn, Fuel Tank and Circuit Breaker.

Crankcase OiI Level check; RecOITWTlended Lubricants CoolingSystem check Instrument Indicators, check Brake Pedal Free Travel check; Parking Brake Operation check Engine Air Cleaner service T ires inspect 100 Hour Lubrication &Preventive MaintenanceIllustration Converter Transmission Level check; Fuel Tank and Lines inspect Engine Crankcase drain & refil I; Crankcase Ventilation inspect; Engine OiIFilter change Cooling System inspect; clean radiator fins Fan and Alternator Belt adjustment BrakePedal Free Travel check Brake Pedal FreeTravel adjust; Master Cylinder level check Alternator - Battery -Electrical System - CAUTION: LUBRICAT E MACHIE N ; Visual Inspection of Vehicle.

Steering Gear verify lubricant level; Battery inspect Lubrication Diagram Lubrication Chart 500 Hour Lubrication &Preventive MaintenanceIllustration Fuel Pump Strainer clean; Fuel Pump Operation check Converter Transmission, drain & refilI Steering Gear adjust Steering Axle and Linkage adjust, Suspension - inspect Manifolds check security of mounting; Nuts, Bolts and Cap Screws security check 1000 Hour Lubrication & Preventive MaintenanceIIlustration Engine Tune Up; Air Cleaner, Fuel Pump Engine Tune Up; Cylinder Head Stud Nuts Intake andExhaust Manifolds, Crankcase Ventilation; Intake and Exhaust Valve Clearance adjustments Engine Tune Up; Intake andExhaustValve Clearance adjustments Engine Tune Up; Compression test, Spark Plugs Engine Tune Up; Distributor Engine Tune Up; Tach Dwell Meter Engine Tune Up; Contact Point Adjustment; lgnition Timing Engine Tune Up; Vacuum Test and Carburetor adjustment Engine Tune Up; Governor Adjustment Starting Motor inspect A003-l3

24 JAN 64

INDUSTRIAL TRUCK DIVISION T A B L E L U B R I C AT I O N Time Interval (H=Hours) IOOOH IOOOH IOOOH IOOOH IOOOH IOOOH IOOOH IOOOH IOOOH IOOOH IOOOH

&

Page Number (0000-) 713 803 805 912 1003 1103 1202 1303 1703 1793 1794

AN D

OF

C O N TE N T S

P RE V E N T I V E M A I N TE N A N CE Description

Alternator inspect Wheel Bearings clean and repack; adjust Axle Ends clean and repack Bleeding Brake System Brake adjustment Hand Brake adjustment Cooling System inspect and clean Drop Gear Case and Differential - drain and refi I I Transmission Pressure checks Neutral Starting Switch, adjustment check Road Test and Performance check T R 0 U B L E Page TS TS TS TS TS TS TS TS TS TS TS TS

24 JAN 64

001 251 321 341 361 391 401 427 481 521 541 561

A004-4

sH O

O T I N G

Description Engine Fuel System Coo I ing Sys tern lgnition System Starter A I ternator Battery & Horn Transmission Drive Axle Steering Axle Brake System Steering

G U I D E

INDUSTRIAL TRUCK DIVISION TOWING TRACTOR MODEL 1623351

r

Plate 7416.

11 lustration of Machine

8001-13

21 JAN 64

INDUSTRIAL TRUCK DIVISION S P E C F I I C A T IO N S GENERAL

Distributor

Type of vehicle ................ Towing Traclor

Contact point gap ............ 0.022 inch Rotation (viei-1 from cap end) .............. ........ ........ ... counterclockwise Dwel I Angle .............. ....... 25° -34°

Gross vehicle weight:

Front Sleer Axle 2200 lbs.

Rear Drive Axle 3060 lbs.

Total gross weight 5260 lbs.

Spark P I ug Gap (Resistor) . .........

Starting Motor

Draw bar pull..2,000 lbs., at I �' coupler height O vera 11 length O vera11 width O verall height

..................... ..................... .....................

162 inches 80 inches 68 inches

Brush spring tension

ENG I NE Type ........... ........ ..............

L " Head Bore and stroke ........•....... 3.4375 x 4.375 Number of cylinders ......................... 4 Maximum brake horsepower ..... 50 at 2500 R.P.M. Max11,1.1m torque, lbs., ft. ... 124 at 1200 R.P.M. Displacement ..........•...... 162 cubic inches Firing order ........................... l-3-4-2 O il Capacity ....................... 4.5 quarts Lubrication system ............................

Submerged gear type oil pump supplies oi I pressure to all main, connecting rod and camshaft bearings, tappets and timing gears.

GO VERNO R setting (loaded) ........... 2300 R.P.M. K capacity

................... 17 gals.

COO LI NG SYSTEM capacity............. 10.5 quarts FAN BELT deflecLion .............

35 ounces

TRANSMI SSIO N AND CO NVERTO R

I nside thread between lhe front tires .......... ........ ................ .. 43.25 inches lnsidt read between the rear tires ............ .. • • .................... 46.9375 inches Turning adius (outside) ....... 26 ft. 5 inches

FUEL T

.035 inch

3/4 to l inch

Split Rim Wheels .......... torque wheel nuts to 288 in. lbs. "Dry Thread" ELECTRICAL SYSTEM ...... 12 volt negative 91 und Battery ................................ 12 v, I t

B 003-46

Gear ratio: 7.0 5.5

Forward Reverse

Capacity (including convertor) ...... 10 quarts Convertor stal I ratio .....•...........

2:06.1

FRO NT AXLE Ax le a I ignment 0 degrees

Toe-in

l degree

Camber ang I e

0 degrees

Caster REAR AXLE

Ratio ........ ............... 17.311 to I Capacity ... .................. IO quarts WHEEL AND TI RES Rear

6.50 x 16 - 6 Ply

Front ..... ...... ......

6.00 x 9

- 6 Ply

Air Pressures Front 40 pounds, Rear 40 pounds

23 JAN 64

INDUSTRIAL TRUCK DIVISION S P E C I F I C A T I O N S

---------- -- --

;I

A - 24' -0" ROAOWAY B - 1 3' -0" MAXI MUM

RECOMMEND ED INSIDE RADIUS FOR TURN AROUND

C - 30•-�• MINIMUM RECOMM ENDED OUTSID E RADIUS FOR TURN AROUND. D - 16 1 - 7½'' MINI MUM I NS 1D E TRAILER CLEARANC E RADIUS E - 25' -10" MINIMUM OUTSIDE TRAIL ER CLEARANCE RADIUS F - 26'-9' MINIMUM OUTSIDE TRACTOR TURNING RADIUS G - 18' -9" MINIMUM INSID E TRACTOR TURNING RADIUS

G

23 JAN 64

B 004-23

-