CLARK FORKLIFT CSP15 SPM-625 SERVICE MANUAL - PDF DOWNLOAD

SERVICE & PARTS MANUAL CSP15 SPM-625

Walkie Stacker w/Reach and Tilt Feature 3000 lb Capacity April 2005

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

TABLE OF CONTENTS 1. Receipt Inspection .................................................................................................................................. 4 2. Pre-Operation Instructions...................................................................................................................... 4 3. Safety Information................................................................................................................................... 5 4. Operating Instructions ............................................................................................................................ 7 4.1

Optional Controls ........................................................................................................................ 11

4.2

Basic Operation .......................................................................................................................... 12

5. Control System ..................................................................................................................................... 13 6. Optional Instruments - Operation ......................................................................................................... 15 6.1

Hour Meter .................................................................................................................................. 15

6.2

BDI and Hour Meter .................................................................................................................... 16

6.3

BDI/ Hour Meter w/Lift Lockout................................................................................................... 17

6.4

BDI/ Hour Meter .......................................................................................................................... 17

7. Drive Unit & Brake ................................................................................................................................ 18 8. Mast and Carriage ................................................................................................................................ 20 9. Hydraulic Adjustments.......................................................................................................................... 20 9.1

Lifting Pressure ........................................................................................................................... 20

9.2

Lowering Speed: ......................................................................................................................... 20

10. Planned Maintenance........................................................................................................................... 21 10.1 Lubrication Points ....................................................................................................................... 22 10.2 Lubrication Schedule .................................................................................................................. 24 10.3 Hydraulic Reservoir Maintenance............................................................................................... 25 10.4 Battery Maintenance................................................................................................................... 26 11. Trouble Shooting Guide........................................................................................................................ 29 12. Heavy Duty Stacker - Parts Listings ..................................................................................................... 30 12.1 General Assembly Parts List ...................................................................................................... 32 12.2 Mast and Carriage Assembly - Single Stage.............................................................................. 36 12.2.1

Reach and Tilt Assembly - Single Stage ...................................................................... 38

12.2.2

Mast and Carriage Weldment Ass'y - Three Stage ...................................................... 40

12.2.3

Lift Cylinder Assembly - Single Stage .......................................................................... 42

12.2.4

Chain Assembly - Single Stage .................................................................................... 44

12.2.5

Crosshead Assembly - Single Stage ............................................................................ 46

12.3 Mast and Carriage Assembly - 2 Stage ...................................................................................... 48 12.3.1

Reach and Tilt Assembly - Two Stage ......................................................................... 50

12.3.2

Mast and Carriage Weldment Ass'y - Two Stage......................................................... 52

12.3.3

Lift Cylinder Assembly - Two Stage.............................................................................. 54

12.3.4

Chain Assembly - 2 Stage ............................................................................................ 56

12.3.5

Crosshead Assembly - 2 Stage .................................................................................... 58

Issue Date: 11/11/04 (Part #411-752)

Page 1

12.4 Mast and Carriage Assembly - 2 Stage Full Free....................................................................... 60 12.4.1

Reach and Tilt Assembly - 2 Stage Full Free ............................................................... 62

12.4.2

Mast and Carriage Weldment Ass'y - Three Stage ...................................................... 64

12.4.3

Lift Cylinder Assembly - 2 Stage Full Free ................................................................... 66

12.4.4

Outboard Cylinder Assembly - 2 Stage Full Free......................................................... 68

12.4.5

Chain Assembly - 2 Stage 130" Lift Height .................................................................. 70

12.4.6

Crosshead Assembly - 2 Stage 130" Lift Height .......................................................... 72

12.5 Mast and Carriage Assembly - 3 Stage 160, 180" Lift................................................................ 74 12.5.1

Mast Chain Assembly - 3 Stage 160. 180 " Lift Height................................................. 76

12.5.2

Carriage Chain Assembly - 3 Stage 160. 180 " Lift Height .......................................... 78

12.5.3

Cylinder Assembly - 3 Stage 160, 180" Lift Height....................................................... 80

12.5.4

Reach and Tilt Assembly - 3 Stage .............................................................................. 82

12.5.5

Mast and Carriage Weldment Ass'y - Three Stage ...................................................... 84

12.5.6

Crosshead Assembly - Three Stage............................................................................. 86

12.6 Mast and Carriage Assembly - 3 Stage Full Free....................................................................... 88 12.6.1

Reach and Tilt Assembly - Three Stage Full Free ....................................................... 90

12.6.2

Reach/Tilt Sub-Assembly - Three Stage Full free ........................................................ 92

12.6.3

Mast and Carriage Weldment....................................................................................... 94

12.6.4

Reach Cylinder Assembly - Three Stage 172' Full Free .............................................. 96

12.6.5

Tilt Cylinders - Three Stage 172' Full Free................................................................... 98

12.6.6

Chain Assembly - Three Stage 172' Full Free............................................................ 100

12.6.7

Chain Assembly - Three Stage 172' Full Free............................................................ 102

12.6.8

Crosshead Assembly - Three Stage 172' Full Free.................................................... 104

12.6.9

Lift Cylinder Assembly - Three Stage 172' Full Free .................................................. 106

12.6.10

Outboard Cylinder Assembly - Three Stage 172' Full Free ................................... 108

12.7 Left Straddle Assembly............................................................................................................. 110 12.8 Right Straddle Assembly .......................................................................................................... 112 12.9 Electric Drive Unit Assembly..................................................................................................... 114 12.9.1

Drive Unit Assembly - Electrical ................................................................................. 116

12.9.2

Control Handle Assembly ........................................................................................... 118

12.9.3

Control Handle Head Assembly ................................................................................. 120

12.9.4

Controller Panel Assembly ......................................................................................... 122

12.9.5

Drive Unit Wiring Kit.................................................................................................... 124

12.9.6

Drive Unit Column Assembly - Mechanical ................................................................ 126

12.9.7

Gearbox Assembly ..................................................................................................... 128

12.9.8

Wiring Kit - Rear Battery Box Plate ............................................................................ 130

12.10 Hydraulic Layout - Single Stage ............................................................................................... 132

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12.10.1

Reach Cylinder Assembly - Single Stage .............................................................. 134

12.10.2

Tilt Cylinder Assemblies - Single Stage ................................................................. 136 Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

12.11 Hydraulic Layout - Two Stage...................................................................................................138 12.11.1

Reach Cylinder Assembly - Two Stage.................................................................. 140

12.11.2

Tilt Cylinder Assemblies - Two Stage .................................................................... 142

12.12 Hydraulic Layout - Two Stage Full Free ................................................................................... 144 12.12.1

Reach Cylinder Assembly - Two Stage.................................................................. 148

12.12.2

Tilt Cylinder Assemblies - Two Stage .................................................................... 150

12.13 Hydraulic Layout - Three Stage ................................................................................................ 152 12.13.1

Reach Cylinder Assembly - Three Stage ............................................................... 154

12.13.2

Tilt Cylinder Assemblies - Three Stage.................................................................. 156

12.14 Hydraulic Layout - Three Stage Full Free................................................................................. 158 12.15 Body Hydraulic Layout - One and Two Stage .......................................................................... 160 12.16 Control Valve Assembly............................................................................................................ 162 12.17 Hydraulic Reservoir Assembly.................................................................................................. 164 12.18 Body Hydraulic Layout - Three Stage....................................................................................... 166 12.19 Control Valve Assembly............................................................................................................ 168 12.20 Hydraulic Reservoir Assembly.................................................................................................. 170 12.21 Body Hydraulic Layout - Two Stage Full Free .......................................................................... 172 12.22 Control Valve Assembly............................................................................................................ 174 12.23 Hydraulic Reservoir Assembly.................................................................................................. 176 12.24 Body Hydraulic Layout - Three Stage Full Free ....................................................................... 178 12.25 Control Valve Assembly............................................................................................................ 180 12.26 Relief Valve Assembly .............................................................................................................. 182 12.27 Hydraulic Reservoir Assembly.................................................................................................. 184 13. Wiring/Hydraulic Schematics.............................................................................................................. 186

Issue Date: 11/11/04 (Part #411-752)

Page 3

IMPORTANT! : READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL BEFORE OPERATING THE EQUIPMENT. 1. Receipt Inspection This equipment has been thoroughly inspected prior to leaving the factory. Before placing the equipment in service it should be thoroughly checked for damage or loss occurred in transit.

IMPORTANT! : IF ANY DAMAGE OR LOSS IS EVIDENT, A CLAIM MUST BE MADE AGAINST THE CARRIER. 2. Pre-Operation Instructions 1. Open the drive unit shroud and check the wiring harness and hydraulic hoses for damage or loose connections.

2. Remove the breather cap from the hydraulic reservoir. and verify that the oil level is approximately 1" (25mm) below the top of the reservoir. Refer to Figure 10 in Section 10.1 : Lubrication Points.

3. Open the battery compartment and check that all connections are tight. Check that the batteries have not been damaged. Charge battery(s) for one shift.

Refer to Section 10.4 : Battery Maintenance 4. Refer to the Operator's Manual on unit and check that the truck operates satisfactorily.

IMPORTANT! : DURING INITIAL CYLINDER ASSEMBLY, HYDRAULIC FLUID IS USED TO LUBRICATE ALL THE COMPONENTS. THIS ASSEMBLY FLUID MAY BE PRESENT, OR ACCUMULATED IN THE UPPER HEADNUT PORTION OF THE CYLINDER DURING THE BREAK-IN PERIOD OR NORMAL USE. A SMALL AMOUNT OF FLUID IN THIS AREA IS NORMAL AND SHOULD NOT BE MISTAKEN FOR CYLINDER SEAL LEAKAGE. 5. Complete the Warranty Validation Form provided with this manual and return it to factory.

REMEMBER: A safe operator is a smart operator!

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Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

3. Safety Information 1. Do not operate this truck unless you have been trained and authorized to do so.

2. Do not operate this truck until you have checked its condition. Give special attention to tires, battery, controls, lifting systems (including switches), brakes, steering mechanism, straddle rollers, guards and safety devices.

3. Report the need for truck repairs to your supervisor promptly. Do not operate the truck. Neglect may cause a minor repair to become a major service problem or cause the truck to become unsafe.

4. The stacker is intended for use on level surfaces only. Stackers required to be used on grades should be counter-balanced and be equipped with either mast or fork tilt options.

5. Do not exceed the rated capacity of the vehicle as marked on the nameplate. Do not lift with the fork tips or one fork only, and be sure the load is centered and the 24" (610mm) load center is not exceeded.

6. Do not handle unstable or loosely stacked loads.

Use special care when handling long, high or wide loads, to avoid tipping, loss of load, or striking bystanders.

7. Always look in direction of travel. Keep a clear view and when load obstructs visibility, travel with load trailing where possible on level surfaces only.

8. Watch swing clearance when turning near walls, racks, pillars or other obstacles.

9. Start, stop, change direction, travel and brake smoothly. Slow down for turns and on uneven or slippery surfaces that could cause truck to slide or tip. Be aware that the truck behaves differently without a load than with a load.

10. Observe applicable traffic regulations and yield right of way to pedestrians. Slow down and sound horn at all aisle intersections and where vision is obstructed.

11. Do not ride on truck.

12. Do not carry passengers.

13. Before leaving the truck, fully lower the lifting mechanism and shut off power and key switch if equipped.

Issue Date: 11/11/04 (Part #411-752)

Page 5

14. Do not use fork tilt with the load elevated unless the load is directly over other support.

15. When traveling with or without a load, forks should be in lower most position and tilted back.

16. For straddle trucks, straddle distance must be equally spaced in relation to truck chassis. Straddle inside dimension must be set at a minimum of 25% of maximum lifting height. Straddle legs adjustment should be done by an authorized Service Technician.

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Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

4. Operating Instructions 2

4

3

2

1

Figure 1 : Operator's Controls All controls required for normal operation are located on the Control Head portion of the Drive Unit Assembly.

The Control Head must be lowered into the "brake released" position in order for these controls to be enabled. Refer to Item 2, Parking Brake/Deadman Feature in Section 4.2 : Basic Operation.

1. Key Switch This is a two position rotary key switch that can be turned to the ON or OFF positions. When turned to the "OFF" position the key switch isolates the control head from the controller. It does not isolate the battery from the rest of the stackers electrical system. When turned to the "ON" position, all drive controls are functional. (providing the Emergency Stop Button is not engaged).

2. Travel Controls Rotating the thumb wheels in the head of the control handle controls direction and speed. Rotating the thumb wheels toward the front (fork end) of the stacker will engage the motor to drive the stacker in the forward direction. Rotating the thumb wheels in the opposite direction, toward the rear (drive unit end) of the stacker, will engage the motor to drive the stacker in the reverse direction. The speed of the stacker will vary according to the duration and degree of angular rotation applied to the thumb wheels.

Reversing the rotation of the thumb wheels from the desired direction will cause the stacker to slow down and eventually stop.

Issue Date: 11/11/04 (Part #411-752)

Page 7

3. Horn This pushbutton will sound the horn as long as the button is pressed. The horn button is located on the control head to allow for instantaneous fingertip use without travel interruption.

4. Emergency Reverse Button Located at the top of the steering handle. When the truck is being driven in the direction of the operator and the safety-reversing button is depressed by an obstruction or trapped operator, the vehicle will instantly reverse direction and the horn will sound.

NOTE: DO NOT USE THE SAFETY REVERSING BUTTON FOR NORMAL TRAVEL. 8

9

5

6

7

Figure 2 : Dash Panel Controls

WARNING! : NEVER EXCEED THE RATED CAPACITY OF THE TRUCK AS MARKED ON THE NAMEPLATE. DO NOT LIFT WITH THE FORK TIPS OR ONE FORK ONLY.

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Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

5. Lift and Lower Control Valve: This manual lever hydraulic control valve (standard) is located on the right hand side of the dash plate.

Raising the Forks The control valve will engage the stackers hydraulic system when pushed and held downwards. This, in turn, forces the hydraulic cylinder in the center of the mast to extend vertically. This extension causes the carriage and forks to rise. Releasing the lever will cause the lever to return to center position and will stop the upward travel of the forks.

Lowering the Forks The control valve will engage the stackers hydraulic system when pulled and held upwards. This, in turn, allows the hydraulic cylinder in the center of the mast to retract vertically. This causes the carriage and forks to descend. Releasing the lever will cause the lever to return to center position and will stop the downward travel of the forks.

6. Fork Tilt Control Valve Tilting the Forks Up The control valve will engage the stackers hydraulic system when pushed and held downwards. This, in turn, forces two hydraulic cylinders on either sides of the mast carriage to extend downwards. This extension causes the fork tips to rise. Releasing the lever will cause the lever to return to center position and will stop the upward tilting of the forks.

Tilting the Forks Down The control valve will engage the stackers hydraulic system when pulled and held upwards. This, in turn, forces two hydraulic cylinders on either sides of the mast carriage to retract upwards. This retraction causes the fork tips to drop to normal (level). Releasing the lever will cause the lever to return to center position and will stop the downward tilting of the forks.

Issue Date: 11/11/04 (Part #411-752)

Page 9

7. Reach Control Valve Extending the Reach Carriage The control valve will engage the stackers hydraulic system when pushed and held downwards. This, in turn, forces a hydraulic cylinder in the center of the reach pantograph to extend outwards from the front of the stacker. This extension causes the carriage and forks to "reach" outwards. Releasing the lever will cause the lever to return to center position and will stop the outward travel of the forks.

Retracting the Reach Carriage The control valve will engage the stackers hydraulic system when pulled and held upwards. This, in turn, forces a hydraulic cylinder in the center of the reach pantograph to retract inwards from the front of the stacker. This retraction causes the reach pantograph to compact inwards.

Releasing the lever will cause the lever to return to center position and will stop the inward travel of the forks.

8. Emergency Stop Button Located on the dash panel, this large red button will interrupt power to all systems when pressed firmly.

Pulling the button out will restore all control functions.

9. Hour Meter / Battery Discharge Indicator (Optional) The dash panel may also include any one of a number of optional gauges or meters. The most common is a combination hour meter with battery discharge indicator.(BDI).

An hour meter assists maintenance personnel in recording stacker performance and scheduling planned maintenance. The BDI specifically displays the discharge condition of the batteries.

See Section 6 : Optional Instruments - Operation

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Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

4.1 Optional Controls

LOWER CONTROL PUSHBUTTON LIFT CONTROL PUSHBUTTON

Figure 3 : Optional Controls 10. Lift Control Pushbutton This pushbutton will engage the stacker's hydraulic system when pressed and held. This, in turn, forces the hydraulic cylinder in the center of the mast to extend vertically. This extension causes the carriage and forks to rise. Releasing the pushbutton will stop the upward travel of the forks.

11. Lower Control Pushbutton This pushbutton will engage the stacker's hydraulic system when pressed and held. This, in turn, forces the hydraulic cylinder in the center of the mast to retract vertically. This causes the carriage and forks to descend.

Releasing the pushbutton will stop the downward travel of the forks.

Issue Date: 11/11/04 (Part #411-752)

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4.2 Basic Operation

RIGHT

LEFT

Figure 4 : Steering with the Control Head 12. Steering The Control Head is directly attached to the central Drive Unit so that pivoting the Control Head in the desired direction will steer the stacker in the same direction.

BRAKE APPLIED

BRAKE RELEASED

BRAKE APPLIED

Figure 5 : Brake Controls 13. Parking Brake / Deadman Feature The drive units integral brake is applied when the control handle is in the fully raised or fully lowered position.

Power to the traction (drive) motor is cut off whenever the brake is applied in the fully raised or lowered position. The drive unit also includes a “Deadman” safety feature. The spring-loaded control handle, when Page 12

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

released, automatically returns to the upright/”Deadman” position that engages the brake and will slow the unit down to a full stop.

5. Control System The Heavy Duty Walkie Stackers are equipped with electronic travel speed control, which offers some of the following features:

Current multiplication: During acceleration, or reduced speed operation, the electronic travel speed controller allows more current into the motor than what it takes out of the battery. This is possible because the controller acts like a D.C. transformer, i.e.: it takes in high voltage (the full battery voltage) and low current, and puts out low voltage and high current. Thus for these conditions the battery only has to supply a fraction of the current otherwise required by a resistor-type controller (in which the battery current and motor current are always equal).

The result is a dramatic improvement in the vehicle’s efficiency, i.e. greater driving range per battery charge!

Plug braking: In most applications of these controllers, the vehicle motor will be of the series wound type. If a series wound motor is reversed while the vehicle is moving, an efficient form of electrical braking called plug braking will slow the vehicle down. When the motor is reversed the armature acts as a generator. Generated armature current goes through a “plug diode” built into the controller. The controller regulates the current in the motor field winding to give an appropriate level of plug braking torque. The vehicle brakes smoothly to stop, then automatically accelerates in the opposite direction.

Controller The electronic speed controller, being a sealed, solid state unit, requires almost no maintenance. It is, however, recommended that the following items be checked occasionally, as required.

WARNING! : DISCONNECT THE BATTERY AND DEPRESS HORN SWITCH TO DRAIN CONTROLLER RESIDUAL CHARGE BEFORE ATTEMPTING ANY TYPE OF INSPECTION OR SERVICE.

Issue Date: 11/11/04 (Part #411-752)

Page 13

a) Disconnect (Isolate) the battery by depressing the Emergency Stop Button (Refer to Section 4.2 : Basic Operation) or disconnecting the SB battery connector.

SB BATTERY CONNECTOR

Figure 6 : Disconnecting the Battery b) Make sure that the electrical connections to the controller (as well as those to the motor, batteries, etc.) are tight.

NOTE: When checking the controller bus bar connections for tightness, be sure to use the double-wrench technique to avoid applying torquing stress on the bus bars which could crack the seals around them. c) Remove from the terminal areas any corrosion or accumulations of dirt, acids, grease, oil, etc. It is very important that the controller terminal face be free of these substances, since their presence may lead to electrical leakage and cause faulty operation.

The controller may be wiped clean.

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Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

6. Optional Instruments - Operation Optional Instruments ITEM 1 2 3 4

PART NO. 032-211 032-229 032-244 032-256

5

026-511

DESCRIPTION Hour meter Combo BDI-hour meter BDI with lift lockout Combo BDI-hour meter Combo BDI-hour meter with lift lockout Harness for 026-511

6.1 Hour Meter The Hour meter is activated by the control handle and records actual run time of the drive motor.

Figure 7 : Typical Hour Meter

Issue Date: 11/11/04 (Part #411-752)

Page 15

6.2 BDI and Hour Meter The display of the Battery Discharge Indicator (BDI) / Hour Meter is activated by the control handle and records actual run time of the drive motor. In addition, when the handle is in the driving position the accumulation of time is indicated by the flashing of an hourglass icon.

Figure 8 : Typical BDI/Hour Meter Indicators

The functioning of the red, yellow and green Light Emitting Diode (LED) display on the BDI/Hour Meter is as follows: 1. The far right LED (1.) will illuminate to indicate a proper full charge.

2. As the battery’s state-of-charge condition decreases, the number of lit LEDs will also decrease.

3. At the next to last position (2.), this LED flashes indicating an “energy reserve” condition. This indicates a state-of-charge condition of approximately 70% of discharge.

4. At the empty point (3.), the 2 LEDs at the far left will alternately flash indicating a state-of-charge condition of approximately 80% discharge.

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Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

If the power is disconnected from the indicator by pressing the Emergency Stop Button during charging, the unit will reset at 2.09 volts per cell.

If the indicator remains connected during charging, a voltage of 2.35 volts per cell must be maintained in excess of 6 minutes in order to rest the unit.

6.3 BDI/ Hour Meter w/Lift Lockout Some units may be equipped with a battery discharge indicator that may include a lift lockout feature. When the battery is severely discharged, the lifting circuit will automatically be disabled. To avoid this, the operator must return the unit for charging after the last light / bar is activated. The travel circuit will remain operational to return the unit to the charging area. Although, several different style meters are available as options, their basic functions are identical.

The lift lockout feature will ensure that the battery and electrical components are not subject to premature wear due to operating with a discharged battery. Always check the battery indicator, if equipped, in the event that the lifting circuit is not operational. General operation of a battery discharge indicator with or without the lift lockout feature, if equipped, is outlined on the drawing below.

6.4 BDI/ Hour Meter

0

1/2 1

!

Figure 9 : BDI/Hour Meter This multiple function meter monitors the state-of-charge condition of the batteries and total run time of the motor.

As the battery’s state-of-charge condition decreases, the number of darkened bars in the Liquid Crystal Display (LCD) will also decrease. The numerical display can also be configured to display the time of day and duration of time remaining until the next maintenance interval is reached.

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Page 17

The "S\z" button is used to toggle the numerical display sequentially between clock, maintenance hours, and total hours.

When the "S\z" button is pressed and held the clock and maintenance hours can be set by using the "X" to increment the numerical display to the desired setting and using the "S\z" button to move sequentially across digits. Pressing the "S\z" once after the desired settings have been inputted or if the meter receives no input after 30 seconds, the meter will return to normal operation mode.

When the battery has reached a severely discharged condition, the warning indicator LED " ! " will illuminate and the BDI portion of the LCD display will show only one bar. To avoid this, the operator must return the unit for charging before the LCD display shows less than 20% (2 bars darkened) of charge. To preserve battery life, the battery should never be allowed to reach a condition of more than 80% of discharge before recharging.

7. Drive Unit & Brake WARNING! : BEFORE INSPECTING ANY PART OF THE DRIVE ASSEMBLY, DISCONNECT MAIN BATTERY POWER AND DEPRESS HORN SWITCH TO DRAIN RESIDUAL CONTROLLER CHARGE 1. Disconnect (Isolate) the battery by depressing the Emergency Stop Button (Refer to Item 4, Section 4.1 : Controls and Instruments) or by disconnecting the SB battery connector.

The traction motor has sealed bearings and requires no external lubrication.

2. Check the condition of the drive belt and adjust the tension if necessary. The belt is correctly tensioned when a 10 lb. force applied midway between the two sprockets causes a deflection of 3/16”.

3. Check belt for unusual wear which may indicate incorrect pulley alignment.

4. To install a new belt; reduce tension, remove the old belt, install the new belt and re-adjust the tension to achieve the deflection indicated.

Rotate the belt manually by hand for several revolutions and recheck tension after all fasteners have been tightened.

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Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

NOTE : The brake must be released by placing the control handle in the released position (See Section 4.2 : Basic Operation) and the drive wheel must be raised off the ground.

Normally this belt should not require further tensioning but should be re-inspected after several shifts of operation. Over-tensioning a belt will cause excessive noise, reduce belt life and impose higher bearing loads in drive components.

5. Change the oil in the gear reduction box 500 hours or three months after the equipment is placed in service and every 2000 hours or one year thereafter. The gearbox will hold 1.4 Liters of fluid. Approved gearbox oils are listed on chart below.

Failure to carry out this procedure as part of a Planned Maintenance Schedule could void the owners warranty and/or seriously affect the owners right to claim.

6. Check the brake for safe operation. Make sure the power cut off switch is open and disconnects the drive when the brakes are applied in both the up and down position. This unit is equipped with an internal multi-disc braking system that has no user adjustable parts. Only qualified service personnel are permitted to perform brake adjustments.

FACTORY APPROVED OILS FOR NORMAL AMBIENT OPERATING CONDITIONS APPROVED GEAR BOX OILS APPROVED HYDRAULIC OILS Canadian American Canadian American Esso Terresso #68 Exxon Teresstic #68 Sunvis 832 Dexron II Shell Tellus #68 Shell Turbo T-68 Valvoline Antiwear ISO32 Valvoline AW32 Petro Canada Harmony #68

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Page 19

8. Mast and Carriage

1. Check the condition and wear of all channel/chain rollers on a monthly basis and replace if necessary.

2. Lubricate the points as shown in Figure 10 : Lubrication Points - Body and Mast. For best performance lubricate monthly.

3. Lubricate the points shown in Figure 11 : Lubrication Points -Reach and Tilt Carriage.

4. Periodically remove the lift chains and wipe clean with dry cloths. DO NOT use chemical degreasing agents. Carefully examine the chain links, pins and clevises for damage, wear or stretch and replace them if any evidence of either is found. Use a paintbrush, recoat the chains with SAE 10 motor oil, or suitable chain lubricant. Adjust the chain tension so that with the carriage fully lowered, the chains are equally taut but not supporting the carriage.

5. Check the upper limit mechanical stops for damage and repair or replace. Damage to these stops could be an indicator of a more serious problem in the lift cylinder.

9. Hydraulic Adjustments 9.1 Lifting Pressure The hydraulic relief valve assembly controls the maximum hydraulic system pressure. The pressure relief is factory set and adjustment will be required only if a new valve assembly is installed. For operator safety adjustment to any of these components must be made by a qualified service representative only.

9.2 Lowering Speed: Lowering speed is factory set for safe lowering and should never be changed for safety reasons. For operator safety during valve replacement, adjustment to the lowering speed must be made by a qualified service representative only.

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Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

10. Planned Maintenance Spotting trouble before it happens can prevent costly down-time and extensive repairs and make it possible for service and repairs to be performed when the unit is not required for regular operations.

Inspection intervals outlined are for normal single shift use and conditions. More frequent inspections are necessary for adverse conditions such as: rough floor conditions, temperature extremes, several operators, multi shift use, dusty atmosphere, etc.

Failure to adhere to a Planned Maintenance Schedule could void the owners warranty and/or seriously affect the owners right to claim.

In addition, establishing a regular planned maintenance schedule of a stacker in certain industries may be requirement in order to comply with government regulations.

INSPECTION INTERVALS DAILY:

All Operating Controls (SAFETY) Battery Charge Brake Operation

QUARTERLY: Electrical System Hydraulic System Drive Unit & Mechanical Parts

WARNING! : DISCONNECT THE BATTERY (BY PRESSING THE EMERGENCY STOP BUTTON OR BY DISCONNECTING THE SB CONNECTOR)AND DEPRESS HORN SWITCH TO DRAIN CONTROLLER RESIDUAL CHARGE BEFORE ATTEMPTING ANY TYPE OF INSPECTION OR SERVICE SB BATTERY CONNECTOR

EMERGENCY STOP BUTTON

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10.1

Lubrication Points

MAST CHANNEL

GUIDE RODS

MAST ROLLERS CROSSHEAD BUSHINGS/AXLE

LIFT CHAINS GREASE MOTOR OIL

HYDRAULIC RESERVOIR

STRADDLE BOGIE PIVOT

STEERING SWIVEL BEARING

STRADDLE ROLLERS

GEAR BOX FLUID

Note: Ball Bearing Style Rollers do NOT require lubrication.

Figure 10 : Lubrication Points - Body and Mast

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Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

GREASE MOTOR OIL

MAST CHANNELS

REACH CYLINDER BUSHINGS

TILT CYLINDER BUSHING

MAST CHANNELS

ROLLER BUSHINGS

MAST ROLLER BUSHINGS

TILT CYLINDER BUSHING

SCISSOR LEG CENTER PIN BUSHING

TILT CYLINDER BUSHINGS

TILT ACTUATOR BUSHINGS

SCISSOR LEG/FRAME BUSHINGS

SCISSOR LEG/FRAME BUSHINGS

Figure 11 : Lubrication Points - Reach and Tilt Carriage

Issue Date: 11/11/04 (Part #411-752)

Page 23

Important notice - During initial cylinder assembly, hydraulic fluid is used to lubricate all the components. This assembly fluid may be present, or accumulated in the upper headnut portion of the cylinder during the break-in period or normal use. A small amount of fluid in this area is normal and should not be mistaken for cylinder seal leakage.

10.2

Lubrication Schedule

LUBRICATION (based on single shift, normal usage) The transmission (gearbox) oil, hydraulic oil should be changed after the truck has been in service for six months, then minimum once a year, for normal single shift usage.

Every Month:

- Apply engine oil (SAE 10) or grease to all points. , including handle pivot points.

Every Three Months:

- Remove breather cap (See Figure 109) check oil level Is 1” (25mm) below the top of the reservoir and add approved oil, if necessary.

High oil level may cause spillage during rapid braking.

The breather cap should be cleaned with a suitable cleaning solvent and blown dry (safety glasses must be worn) before you reinstall.

Check gearbox oil level (See Figure 10 : Lubrication Points - Body and Mast)

Every Six Months:

- Lubricate drive unit swivel bearings and wheel bearings using high quality lithiumbased EP type grease.

Check for smooth operation.

Lubricate all Reach and Tilt Carriage Assembly pivot points. (See Figure 11 : Lubrication Points - Reach and Tilt Carriage)

Page 24

Yearly:

- Perform procedure in Section 10.3 : Hydraulic Reservoir maintenance.

For operation at normal room temperatures use only approved hydraulic oils such as: ISO 32 Sunvis 832 Esso Polar 32 Shell Tellus 29 Texaco Rando Oil HD32(150) For Transmission (Gear Box) oil use: Gulf Harmony 68 Esso Teresso 68 Shell Covil 68 or equal For low temperature operation consult the manufacturer for recommended hydraulic and gear box oils.

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature 10.3

SPM-625

Hydraulic Reservoir Maintenance 1. Drain the hydraulic oil from the reservoir by disconnecting the hose at the base of the lift cylinder.

2. Place the end of the hose end into a collection container.

3. Operate the pump motor by operating the Lift Control Valve (or push button Lift Control if equipped) until no more oil is expelled.

4. Reconnect the hose to the base of the lift cylinder.

5. Remove the Drive Unit shroud to expose the hydraulic tank breather cap.

6. Remove the breather cap and refill to 1" below the bottom of the reservoir filler neck.

Issue Date: 11/11/04 (Part #411-752)

Page 25

10.4

Battery Maintenance The Heavy Duty Stacker is powered by an Industrial Battery that requires charging at the end of every units shift (approximately every 6-8 hours). The use of an automatic remote charger is recommended. The Battery Discharge Indicator should be monitored frequently during operation. The battery should never be allowed to discharge below 20% of charge.

The battery and charger manufacturers operation manual should be consulted for complete charging, maintenance and handling information. The following is provided as basic fundamental knowledge.

Battery Handling Maintenance, charging and handling of batteries should only be conducted in an area equipped with provisions to ventilate gas from charging batteries, flush and neutralize spillage, hoist batteries in and out of stackers for replacement or maintenance and ensure fire protection. Industrial batteries are extremely heavy and awkward to install and remove. An overhead device such as a conveyor or crane with safety latches on the lift hooks is essential. A spreader bar with adjustable hooks perfectly aligned to lift from the battery tray lift eyes in a straight vertical is recommended as well as some form of insulation to prevent any contact of metal objects across the battery terminals.

General The top of the battery should be kept clean and dry.

Wash off with clean water and baking soda when necessary. Batteries used at temperatures below or above normal room temperature will have reduced capacity. When selecting new batteries, the replacements must be of the service weight that falls within the minimum/maximum range specified on the stackers nameplate. Replacements must also be of the same voltage and ampere/hour rating. Always ensure that battery stops are in place and correctly adjusted.

Page 26

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625 SB BATTERY CONNECTOR

Figure 12 : Disconnecting the Battery Charging Position the stacker in a designated charging area and secure it to prevent any accidental movement.

Disconnect the SB connector from the stacker and attach it to the remote charger. Consult the charger and battery manufacturers instructions before energizing the charger. An automatic charger will start and stop on its own. Good ventilation should be provided during charging. Prohibit any activity involving smoking, open flames, sparks or electric arcs from the battery maintenance area. When charging the batteries, the vent caps must be kept in place to avoid spraying of electrolyte. The battery cover or compartment cover must be kept open to allow for the dissipation of heat. Do not allow battery temperature to exceed 110°F (43°C). If batteries discharge rapidly during normal operation or do not charge to the proper specifications, a service technician with proper qualifications should be consulted.

WARNING! : ENSURE THAT BATTERY CHARGER ELECTRIC PLUG CANNOT COME INTO CONTACT WITH BATTERY TERMINAL POSTS WARNING! : DISCONNECT THE SB BATTERY CONNECTOR FROM THE MACHINE PRIOR TO CHARGING TO PREVENT ACCIDENTAL VEHICLE MOVEMENT

Issue Date: 11/11/04 (Part #411-752)

Page 27

Batteries requiring cell maintenance The following applies to batteries equipped with cell covers that can be removed for maintenance and that require occasional addition of distilled water to battery cells.

It is assumed that the personnel performing this maintenance are properly trained and authorized to do so and that procedures are being performed using the battery (and charger) manufacturers maintenance instructions. The said procedures must also be performed in compliance with government regulations (e.g. OHSA, ANSI, etc.).

Keep open flames away from battery. Never add acid to cells. Always use de-mineralized water. Regular tap water will contaminate the battery and seriously reduce battery life. Always add distilled water after charging to ensure the electrolyte does not overflow as it heats up and expands.

WARNING! : PROPER SAFETY DEVICES SUCH AS FULL FACE SHIELD, APRON, LONG SLEEVES AND GLOVES MUST BE WORN WHEN WORKING WITH BATTERIES. BATTERIES CONTAIN ELECTROLYTE, A CORROSIVE MIXTURE OF SULFURIC ACID AND DISTILLED WATER THAT CAN CAUSE SERIOUS INJURY IF IT MAKES CONTACT WITH EYES OR SKIN. IF CONTACT IS MADE, FLUSH IMMEDIATELY WITH WATER AND SEEK MEDICAL ATTENTION. Records (Industrial Batteries Only) A weekly record should be kept showing hydrometer readings of pilot cell at start and at end of charge.

Change to a different pilot cell monthly.

Once a week after the battery has received an equalizing charge, record the hydrometer readings of all cells.

Equalizing charge (Industrial Batteries Only) In order to equalize all the cells once a week, following a normal charge, the battery should be given a second charge, continued until there is no improvement between two consecutive hydrometer readings of each cell. This is actually a continuation of the regular charge at a low rate.

Page 28

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

11. Trouble Shooting Guide The following charts are intended to assist in identifying possible equipment malfunctions.

NOTE: REPAIRS / TROUBLE SHOOTING SHOULD BE PERFORMED BY AN AUTHORIZED TECHNICIAN. PROBLEM

POSSIBLE CAUSE

NO LIFT (motor does not run)

• Discharged battery • Faulty wiring between pump motor and contactor • Faulty contactor for pump motor • Worn out brushes in pump motor • Faulty wiring from battery positive terminal to pump contactor, or from pump contactor to pump motor.

• Defective control circuit fuse and/or main power fuse.

NO LIFT (motor runs)

• Discharged battery • Low hydraulic pressure • Pump check valve stuck open - Faulty solenoid valve • Check oil level if forks do not raise fully • Foreign material blocking lifting mechanism

FORKS WILL NOT LOWER

• Faulty control valve • Obstruction in chain/mast/carriage • Faulty control fuse blown (Push Button Control Only) • Faulty solenoid coil (Push Button Control Only)

NO ELECTRICAL POWER or NO TRAVEL

• Discharged battery • Loose/corroded battery connections • Blown main or control fuse • Faulty travel control switch • Faulty contactor or contactor tips • Check traction motor • Broken/loose drive belt • Faulty SB connector • Fault detected by controller causing shut down • Faulty Controller • Worn out brushes in pump motor

TRUCK PERFORMS PROPERLY BUT REQUIRES CHARGING TOO FREQUENTLY

• Battery being removed from charger before recharging cycle is completed • Battery water level is too low to accept and hold a full charge • Battery capacity not adequate for workload required • Battery capacity reduced due to battery damage

FORKS WILL NOT LIFT TO FULL HEIGHT PUMP MAKES MORE NOISE THAN NORMAL

• Oil level low in oil reservoir. Refill oil reservoir, determine area of leakage • CAUTION: Use Only recommended oils

LOSS OF BRAKING POWER

• Brake requires adjustment. Must be performed by qualified personnel only NOTE: Additional testing and diagnostics must be performed by authorized service personnel through use of the diagnostics analysis tool in the controller programmer. Consult the manufacturer or an authorized dealer for more details and assistance.

Issue Date: 11/11/04 (Part #411-752)

Page 29

12. Heavy Duty Stacker - Parts Listings

Page 30

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

Issue Date: 11/11/04 (Part #411-752)

SPM-625

Page 31

12.1

General Assembly Parts List 23 24

33

21

20 32

26

20

25

13 14

10

6, 8

7, 8

18 17

16

2 27 28 29

21

25

31

35 36

25

11 12 15

30

13 14 9

1

19

20

3, 4, 5

16

Figure 13 : General Assembly

Page 32

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

General Assembly Parts List Item

Qty

Part No

General Description

Specific Description

1 1 1 2** 2** 2** 2** 2** 2** 2** 2** 2** 2** 3 3 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 16 17 18 19 20 20 21** 22 23 24

1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 2 1 1 1 1 2 2 6 6 1 2 2 1 2 1 2 2 1 1 2 4

142-5023 142-5023-1 142-5000-4 143-5074 143-5074-1 143-5053 143-5067-2 143-5053-1 143-5067 143-5053-2 143-5114 143-5076 143-5114-1 010-182 011-164 011-154 012-022 142-5032 142-5033 014-010 037-061-11 037-061-1 037-062-31 037-062-1 010-000 012-202 011-631 011-020 144-0010 143-5012-2 041-086 103-913 013-026 142-0026 132-0038 132-0054 145-5002-2 140-5010 143-0036 011-104

Body Weld't (Internal Hosing) Body Weld't (Internal Hosing) Body Weld't (Internal Hosing) Mast & Carriage Ass'y - 63"Lift Mast & Carriage Ass'y - 68” Lift Mast & Carriage Ass'y - 118” Lift Mast & Carriage Ass'y - 118” Lift Mast & Carriage Ass'y - 130” Lift Mast & Carriage Ass'y - 130” Lift Mast & Carriage Ass'y - 150” Lift Mast & Carriage Ass'y - 160” Lift Mast & Carriage Ass'y - 172” Lift Mast & Carriage Ass'y - 180” Lift Capscrew, Hex Hd. 7/8" x 3"LG. Capscrew, Hex Hd. 7/8" x 3"LG. GR. 8 Nut, Hex - 7/8” - 9 (Heavy) Washer, Lock - 7/8" DIA. x .266" WD. Assembly, Left Straddle Assembly, Right Straddle Screw, Set - Hex Sock 3/4”-10 x 3/4" Shroud, Drive Unit (Black) Shroud, Drive Unit (Blue) Dash Cover, Black - 3 Slot Dash Cover, (Yellow) Capscrew, Hex Hd. 1/4"-20 x 3/4" Washer, Lock - 1/4" Helical Fastener, U-Type -1/4”-20 Screw, Machine R/H - 1/4"-20 x 3/4" Bar, Shroud Support Assembly, Forged Fork - 42" Fork, Forged 1-1/2" x 4" x 42" Bar, Fork (32" Carriage Width) Cotter Pin - 3/16 X 2-1/4 Weight, Counter - 350lb 32"x12-7/8" Stop (11-11/16"X3"Blank) Pin, Battery Stop Electrical Sub-Ass'y Decal Kit, Eng./Spa Guard, Hose (4-1/2"X2"Blank) Capscrew, Hex Skt/Btn Hd. - 1/4-20 x 1/2"

3000 3000-130,150 FF 3000-172 Full Free 3000-63 3000-68 3000-118 3000-130 Full Free 3000-130 3000-130 Full Free 3000-150 3000-160 3000-172 Full Free 3000-180 3000 3000-172 Full Free 3000 3000 3000 3000 3000 3000 3000-172 Full Free 3000 3000-172 Full Free 3000 3000 3000 3000 3000 3000 3000-172FF 3000 3000 3000 3000 3000-130FF, 172FF 3000 3000 3000 3000

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Continued…

Issue Date: 11/11/04 (Part #411-752)

Page 33

General Assembly Parts List 23 24

33

21

20 32

26

20

25

13 14

10

6, 8

7, 8

18 17

16

2 27 28 29

21

25

31

35 36

25

11 12 15

30

13 14 9

1

19

20

3, 4, 5

16

Figure 12 : General Assembly Page 34

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

General Assembly Parts List Item

Qty

Part No

General Description

Specific Description

25** 25** 25** 25** 25** 25** 25** 25** 25**

1 1 1 1 1 1 1 1 1 1

143-5075 143-5075-1 143-5104 143-5022-1 143-5104 143-5022-2 143-5018 145-5025 143-5018-1 145-5009

Hydraulic Layout Mast/Reach -1stg 63" Hydraulic Layout Mast/Reach -1stg 68" Hydraulic Layout Mast/Reach -2stg 118" Hydraulic Layout Mast/Reach -2stg 130" Hydraulic Layout Mast/Reach -2stg Hydraulic Layout Mast/Reach -2stg 150" Hydraulic Layout Mast/Reach -3stg 160" Hydraulic Layout Mast/Reach -3stg 172" Hydraulic Layout Mast/Reach -3stg 180" Body, Hyd. Layout – Internal Hose Routing Body, Hyd. Layout – Internal Hose Routing Body, Hyd. Layout – Internal Hose Routing Body, Hyd. Layout – Internal Hose Routing Screen, Wire Mesh (42"LG.) Screen, Wire Mesh (46"LG.) Screen, Wire Mesh (42"LG.) Screen, Wire Mesh (28"LG.) Screen, Wire Mesh (46"LG.) Screen, Wire Mesh (34"LG.) Screen, Wire Mesh (42"LG.) Screen, Wire Mesh (44"LG.) Screen, Wire Mesh (28"LG.) Screen, Wire Mesh (46"LG.) Screen, Wire Mesh (34"LG.) Capscrew, Hex Soc, - #10-24 x 1/4" Clamp, 1/8" Dia.3/8" Wide Paint Hot Yellow Green Paint, Flat Black Capscrew, Hex Hd. 1/2"-13 x 2” Capscrew, Hex Hd. 1/2"-13 x 1-3/4” Handle, Adjustable - Stud Type 1/2"-13 Clamp, Tube Nut, Lock - 8/32" Nylon Insert Washer, Lock 1/2"

3000-63 3000-68 3000-118 3000-130 3000-2 Stage FF 3000-150 3000-160 3000-172 Full Free 3000-180

26** 26**

1

26**

1

26**

1

27 27 27 27 27 27 27 27 27 27 27 28 29 30 31 32 32 33 34 35 36

1 1 1 1 1 1 1 1 1 1 1 4 4 1GA .5GA 1 2 1 1 4 2

145-5013 145-5011 145-5023 142-0020-6 142-0020-7 142-0020 142-0054 142-0020-1 142-0054-1 142-0020-2 142-0054-2 142-0054 142-0020-1 142-0054-1 011-124 030-866 039-095 039-064-2 010-044 010-085 011-650 013-145 011-623 012-220

3000 1&2 Stage 3000-3 Stage 3000-130, 150 FF 3000-172 Full Free 3000-63 3000-68 3000-118 3000-118 Full Free 3000-130 3000-130 Full Free 3000-150 3000-150 Full Free 3000-160 3000-172 Full Free 3000-180 3000 3000 3000 3000 3000-150 Full Free 3000-172 Full Free 3000-150 Full Free 3000-150 Full Free 3000-150 Full Free 3000-172 Full Free

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 35

12.2

Mast and Carriage Assembly - Single Stage

Figure 14 : Mast and Carriage Assembly - 63, 68" Lift Height Page 36

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Mast and Carriage Ass'y - Single Stage Item

Qty

Part No

General Description

Specific Description

◄

-

143-5074 143-5074-1 143-5063 143-5063-1 143-5026-3 101-5004 101-5004-1 103-5030-13 103-5030-12 143-5015 104-146 011-045 019-011 010-012 012-201

Mast & Carriage Ass'y - 63"Lift Mast & Carriage Ass'y - 68” Lift Mast Weld’t, (1stg,4-1/2"I-Beam)63"Lift] Mast Weld’t, (1stg,4-1/2"I-Beam)68"Lift] Reach & Tilt Ass'y (1 Stg) Cylinder Ass'y (63"Lift) [1Stg] 3"Dia Cylinder Ass'y (68" Lift) [1Stg] 3"Dia Chain Ass'y - 41.5" LG Chain Ass'y - 46.5" LG Crosshead Ass'y (2 Stg) Block, Stop Capscrew, Hex Socket F/H 3/8-16 X 3/4" Bearing, Roller Capscrew, Hex Hd. 3/8”-16 X 3/4" Washer, Lock - 3/8"Dia.Helical

3000-63 3000-68 3000-63 3000-68 3000 Single Stage 3000-63 3000-68 3000-63 3000-68 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage

1 1 2** 3** 3** 4** 4** 5** 6 7 8 9 10

1 1 1 1 1 2 2 1 2 4 4 1 1

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 37

12.2.1 Reach and Tilt Assembly - Single Stage

7

14, 22

14 22

33

34

11 19

8 16

30 31 34

12 20

15

1

6

29

26 27 28 25 28

10 18

9 17

33

36

32

4 3 5

2

30 31 34

35

34

Figure 15 : Reach and Tilt Assembly - 63, 68" Lift Height Page 38

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Reach and Tilt Assembly Item

Part No

General Description

Specific Description

1 4 4 4 4 1 1 N.S.S. 1 1 1 1 2

143-5026-3 143-5044-3 103-5045 103-0022 018-006 104-0005 143-5009 143-5010 120-227 143-0025 143-0026 013-012 018-070 143-0027

3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage

14

3

012-286

15* 16 17 18 19 20 21

1 N.S.S. 1 1 1 1 N.S.S.

143-5011 143-0058 143-0023 143-0024 013-012 018-070 143-0027

22

3

012-286

23 24 25* 26 27

N.S.S. 4 4 1 1

143-0010 018-061 785-863 018-026 116-035

28

4

012-286

29** 30 31 32 33 34 35 36

1 4 4 4 1 1 2 2

143-5055 143-0022 013-012 019-011 018-000 018-061 018-001 018-010

Reach & Tilt Ass'y (1 Stg) Carriage Weldm't, Inner Reach Roller, Side Thrust Ass'y Roller, Side Thrust Bushing Pin, Roller Leg, Scissor Ass'y [Bushing Style] Leg Ass'y - Left Pin, Center Leg, Outer Left Leg, Inner Left Pin, Spring 1/4" X 2” Bushing - 1.25” ID X 1.5 Lg Stud, Roller (2-7/16"Lg) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Leg Ass'y - Right Pin, Center Leg, Outer Right Leg, Inner Right Pin, Spring 1/4" X 2” Bushing - 1.25” ID X 1.5 Lg Stud, Roller (2-7/16"Lg) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Bar, Crossmember Bushing - 1"ID x 1"Lg Roller Ass'y Bushing Roller (1"LG./2.968"OD) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Mast And Carriage Weldm't Pin, Scissor Reach Pin, Spring - 1/4" X 2” Bearing, Roller Bushing Bushing Bushing Bushing

◄ 1* 2* 3 4 5 6* 7* 8 9 10 11 12 13

Qty -

3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage

N.S.S. - Not Sold Separately - Due To Welding

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 39

12.2.2 Mast and Carriage Weldment Ass'y - Three Stage

1

16

10

12

13 2

16 17

11 14 12

14 3 7

13

6

14 5 11 6

6

5

8 9

17

6 7 15

Figure 16 :Mast and Carriage Weldment Ass'y - 63", 68" Lift Height

Page 40

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Mast and Carriage Weldment Ass'y - Three Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3* 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 2 4 2 1 1 2 2 N.S.S. 2 6 2 N.S.S. N.S.S.

143-5055 796-050 143-5054 796-629 796-590 104-208 018-500 012-214 105-328 100-140 100-155 018-018 100-149 013-012 018-017 013-066 104-118 105-392

Weldment, Mast And Carriage Carriage Ass'y (32"Wide) Weldment, Outer Mast Reach Actuator Ass'y For Tilt Forks Actuator Weldment Roller, Bottom (11"Lg) Bearing, 3/4”x1-5/8”x7/16” Washer, Flat Plain - 3/4" Pin, (32"Lg) Rod, Tilt Fork Actuator -32"Lg Spool, Tilt Fork Actuator - 2-7/8"Lg Bushing Sleeve, End (1-1/2"Lg) Pin, Spring - 1/4” x 2” Bushing Pin, Spring - 5/32” x 1-1/4” Bracket, Upper Cylinder Bracket, Pivot

3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage 3000 Single Stage

N.S.S. - Not Sold Separately - Due To Welding

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 41

12.2.3 Lift Cylinder Assembly - Single Stage

Figure 17 : Lift Cylinder Assembly - 63", 68" Lift Height

Page 42

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Lift Cylinder Assembly - Single Stage Item ◄ 1 1 2 2 3 4 5 6● 7● 8● 9● 10● 11● 12● 13 14● -

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -

Part No

General Description

Specific Description

101-5004 101-5004-1 101-0003 101-0003-1 101-5000 101-5000-1 117-991 114-978 114-640 036-153 036-150 036-133 036-119 036-108 036-021 117-993 011-530 036-176 783-553

Cylinder Ass'y (63"Lift) [1Stg] 3"Dia Cylinder Ass'y (68" Lift) [1Stg] 3"Dia Ram, 2” Dia. x 37-3/8” LG. Ram, 2” Dia. x 39-7/8” LG. Weldment, Housing 3” ID Weldment, Housing 3” ID Nut, Head Washer, Piston Piston, 3” Dia Ring, Wear Ring, Wear “O”-Ring “U”-Cup “O”-Ring Wiper, Rod Gasket Nut, Jam 3/4”-10 “O”-Ring Kit, Seal Includes Items marked (●)

3000-63 3000-68 3000-63” 3000-68” 3000-63” 3000-68” 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage

Issue Date: 11/11/04 (Part #411-752)

Page 43

12.2.4 Chain Assembly - Single Stage

1

4

2

3

4 5

3

2

5

Figure 18 : Chain Assembly - 63", 68" Lift Height Page 44

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Chain Assembly - Single Stage Item ◄ 1 1 2 3 4 5

Qty 1 1 2 2 2 2

Part No

General Description

Specific Description

103-5030-13 103-5030-12 090-067-0414 090-067-0464 104-532 105-372 013-015 011-535

Chain Ass'y - 41.5" LG Chain Ass'y - 46.5" LG Leaf, Chain - 41-1/2"LG Leaf, Chain - 46-1/2"LG Clevis Pin, Clevis 0.2"OD x 1-1/4"LG. Pin, Cotter Pin 1/16” x 3/4" Nut, Hex 3/4"-10 Nylon Insert

3000-63 3000-68 3000-63 3000-68 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage 3000 - Single Stage

Issue Date: 11/11/04 (Part #411-752)

Page 45

12.2.5 Crosshead Assembly - Single Stage

10

8

9

1

2 3 6 4 5 3 7

Figure 19 : Crosshead Assembly - 63", 68" Lift Height

Page 46

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Crosshead Assembly - Single Stage Item

Part No

General Description

Specific Description

1 1 6

143-5015 143-5021 103-250 114-336

3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage

4

2

792-306

5 6 7 8 9 10

1 1 2 6 6 1

100-019 018-027 013-036 143-0033 011-080 014-005

Crosshead Ass'y (2 Stg) Crosshead Weld (2 Stg) Crosshead Pin Flat Spacer Washer Chain Roller (7/8"Id 1-1/4"Od) C/W Bushing Chain Roller 7/8"ID Bushing Retaining Ring Ext. - 1-1/4"Id Pulley, Hose (1.5"X1.469") Screw, Hex Sck Shoulder - 1/2" X 1-1/2"Lg. Screw, Set Sck Cp - 3/8”-16 X 3/8"

◄ 1 2 3

Qty -

Issue Date: 11/11/04 (Part #411-752)

3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage

Page 47

12.3

Mast and Carriage Assembly - 2 Stage

Figure 20 : Mast and Carriage Assembly - 118", 130", 150" Lift Height Page 48

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Mast and Carriage Assembly - 2 Stage Item ◄ 1 1 1 2 2 2 3** 4** 4** 4** 5** 5** 5** 6** 7 8 9 10 11 12 13 14 15 16

Qty 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 2 2 2 4 2 2 1 1

Part No

General Description

Specific Description

143-5053 143-5053-1 143-5053-2 143-5024 143-5024-1 143-5024-2 143-5059 143-5059-1 143-5059-2 143-5026 101-5004-2 101-5004-3 101-5004-4 103-5030 103-5030-1 103-5030-18 143-5015 118-934 103-304 011-520 011-533 012-230 019-011 010-048 012-220 010-012 012-201

Mast & Carriage Ass'y - 118” Lift Mast & Carriage Ass'y - 130” Lift Mast & Carriage Ass'y - 150” Lift Outer Mast Weldm't (118"Lg) 2 Stg) Outer Mast Weldm't (130"Lg) 2 Stg) Outer Mast Weldm't (150"Lg) 2 Stg) Mast Weldment, Inner (118"Lg) 2 Stg Mast Weldment, Inner (130"Lg) 2 Stg Mast Weldment, Inner (150"Lg) 2 Stg Reach & Tilt Ass'y (2 Stg) Cylinder Ass'y (118"LH) [2stg] 3" Dia Cylinder Ass'y (130"LH) [2stg] 3" Dia Cylinder Ass'y (150"LH) [2stg] 3" Dia Chain Ass'y 71.5" Long Chain Ass'y 76.5" Long Chain Ass'y 86.5" Long Crosshead Ass'y (2 Stg) Base Guide Rod (Red Channel) Nut, Hex Plated - 1/2"-20 Nut, Hex - 1/2"-20 Nylon Insert Washer, Lock - 1/2" Internal Tooth Bearing, Roller Capscrew, Hex Hd. 1/2"-13 X 1-1/2" Washer, Lock 1/2" Split Reg Capscrew, Hex Hd. 3/8-16 X 3/4" Washer, Lock- 3/8"Dia.Helical

3000-118 3000-130 3000-150 3000-118 3000-130 3000-150 3000-118 3000-130 3000-150 3000 – 2 Stage 3000-118 3000-130 3000-150 3000-118 3000-130 3000-150 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 49

12.3.1 Reach and Tilt Assembly - Two Stage

7

14, 22

14 22

33

34

11 19

8 16

30 31 34

12 20

15

1

6

29

26 27 28 25 28

10 18

9 17

33

36

32

4 3 5

2

30 31 34

35

34

Figure 21 : Reach and Tilt Assembly - 118", 130", 150" Lift Height Page 50

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Reach and Tilt Assembly - Two Stage Item

Part No

General Description

Specific Description

1 4 4 4 4 1 1 N.S.S. 1 1 1 1 N.S.S.

143-5026 143-5044 103-5045 103-0022 018-006 104-0005 143-5009 143-5010 120-227 143-0025 143-0026 013-012 018-070 143-0027

14

3

012-286

3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage

15* 16 17 18 19 20 21

1 N.S.S. 1 1 1 1 N.S.S.

143-5011 143-0058 143-0023 143-0024 013-012 018-070 143-0027

22

3

012-286

23 24 25* 26 27

N.S.S. 4 4 1 1

143-0010 018-061 785-863 018-026 116-035

28

4

012-286

29** 30 31 32 33 34 35 36

1 4 4 4 1 1 2 2

143-5055 143-0022 013-012 019-011 018-000 018-061 018-001 018-010

Reach & Tilt Ass'y (2 Stg) Carriage Weldm't, Inner Reach Roller, Side Thrust Ass'y Roller, Side Thrust Bushing Pin, Roller Leg, Scissor Ass'y [Bushing Style] Leg Ass'y - Left Pin, Center Leg, Outer Left Leg, Inner Left Pin, Spring 1/4" X 2” Bushing - 1.25” ID X 1.5 Lg Stud, Roller (2-7/16"Lg) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Leg Ass'y - Right Pin, Center Leg, Outer Right Leg, Inner Right Pin, Spring 1/4" X 2” Bushing - 1.25” ID X 1.5 Lg Stud, Roller (2-7/16"Lg) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Bar, Crossmember Bushing - 1"ID x 1"Lg Roller Ass'y Bushing Roller (1"LG./2.968"OD) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Mast And Carriage Weldm't Pin, Scissor Reach Pin, Spring - 1/4" X 2” Bearing, Roller Bushing Bushing Bushing Bushing

◄ 1* 2* 3 4 5 6* 7* 8 9 10 11 12 13

Qty -

3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage

N.S.S. - Not Sold Separately - Due To Welding * - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 51

12.3.2 Mast and Carriage Weldment Ass'y - Two Stage

1

16

10

12

13 2

16 17

11 14 12

14 3 7

13

6

14 5 11 6

6

5

8 9

17

6 7 15

Figure 22 : 3000 Mast and Carriage Weldment Ass'y - 115", 130, 150" Lift Height

Page 52

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Mast and Carriage Weldment Ass'y - Two Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3* 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 2 4 2 1 1 2 2 N.S.S. 2 6 2 N.S.S. N.S.S.

143-5055 796-050 143-5054 796-629 796-590 104-208 018-500 012-214 105-328 100-140 100-155 018-018 100-149 013-012 018-017 013-066 104-118 105-392

Weldment, Mast And Carriage Carriage Ass'y (32"Wide) Weldment, Outer Mast Reach Actuator Ass'y For Tilt Forks Actuator Weldment Roller, Bottom (11"Lg) Bearing, 3/4”x1-5/8”x7/16” Washer, Flat Plain - 3/4" Pin, (32"Lg) Rod, Tilt Fork Actuator -32"Lg Spool, Tilt Fork Actuator - 2-7/8"Lg Bushing Sleeve, End (1-1/2"Lg) Pin, Spring - 1/4” x 2” Bushing Pin, Spring - 5/32” x 1-1/4” Bracket, Upper Cylinder Bracket, Pivot

3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage 3000 – 2 Stage

N.S.S. - Not Sold Separately - Due To Welding * - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 53

12.3.3 Lift Cylinder Assembly - Two Stage

Figure 23 : Lift Cylinder Assembly - 115", 130, 150" Lift Height

Page 54

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Lift Cylinder Assembly - Two Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 1 1 2 1 2 3 4 5 6● 7● 8● 9● 10● 11● 12● 13 14● -

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -

101-5004-2 101-5004-3 101-5004-4 101-0003-2 101-0003-3 101-0003-4 101-5001-2 101-5001-3 101-5001-4 117-991 114-978 114-640 036-153 036-150 036-133 036-119 036-108 036-021 117-993 011-530 036-176 783-553

Cylinder Ass'y (118"LH) [2stg] 3" Dia Cylinder Ass'y (130"LH) [2stg] 3" Dia Cylinder Ass'y (150"LH) [2stg] 3" Dia Ram, 2” Dia. x 67-3/4” LG. Ram, 2” Dia. x 72-3/4” LG. Ram, 2” Dia. x 82-3/4” LG. Weldment, Housing 3” ID Weldment, Housing 3” ID Weldment, Housing 3” ID Nut, Head Washer, Piston Piston, 3” Dia Ring, Wear Ring, Wear “O”-Ring “U”-Cup “O”-Ring Wiper, Rod Gasket Nut, Jam 3/4”-10 “O”-Ring Kit, Seal Includes Items marked (●)

3000-118 3000-130 3000-150 3000-118 3000-130 3000-150 3000-118 3000-130 3000-150 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage

Issue Date: 11/11/04 (Part #411-752)

Page 55

12.3.4 Chain Assembly - 2 Stage

1

4

2

3

4 5

3

2

5

Figure 24 : Chain Assembly - 118", 130", 150" Lift Height Page 56

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Chain Assembly - 2 Stage Item ◄ 1 1 1 2 3 4 5

Qty 1 1 1 2 2 2 2

Part No

General Description

Specific Description

103-5030 103-5030-1 103-5030-18 090-067-0714 090-067-0764 090-067-0864 104-532 105-372 013-015 011-535

Chain Ass'y 71.5" Long Chain Ass'y 76.5" Long Chain Ass'y 86.5" Long Leaf, Chain - 71-1/2"LG Leaf, Chain - 76-1/2"LG Leaf, Chain - 86-1/2"LG Clevis Pin, Clevis 0.2"OD x 1-1/4"LG. Pin, Cotter Pin 1/16” x 3/4" Nut, Hex 3/4"-10 Nylon Insert

3000-118 3000-130 3000-150 3000-118 3000-130 3000-150 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage 3000 - 2 Stage

Issue Date: 11/11/04 (Part #411-752)

Page 57

12.3.5 Crosshead Assembly - 2 Stage

10

8

9

1

2 3 6 4 5 3 7

Figure 25 : Crosshead Assembly - 118", 130", 150" Lift Height

Page 58

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Crosshead Assembly - 2 Stage Item ◄ 1 2 3 4 5 6 7 8 9 10

Qty 1 1 6 2 1 1 2 6 6 1

Part No

General Description

Specific Description

143-5015 143-5021 103-250 114-336 792-306 100-019 018-027 013-036 143-0033 011-080 014-005

Crosshead Ass'y (2 Stg) Crosshead Weld (2 Stg) Crosshead Pin Flat Spacer Washer Chain Roller (7/8"Id 1-1/4"Od) C/W Bushing Chain Roller 7/8"ID Bushing Retaining Ring Ext. - 1-1/4"Id Pulley, Hose (1.5"X1.469") Screw, Hex Sck Shoulder - 1/2" X 1-1/2"Lg. Screw, Set Sck Cp - 3/8”-16 X 3/8"

3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage 3000 - 1 & 2 Stage

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 59

12.4

Mast and Carriage Assembly - 2 Stage Full Free

Figure 26 : Full Free Mast and Carriage Assembly - 130" Lift Height Page 60

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Mast and Carriage Assembly - 2 Stage Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3** 4** 5** 6** 7** 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 1 2 2 1 4 1 2 1 1 7 7 4 4 1 2 2 4

143-5067 143-5105-1 143-5106-1 143-5026-1 783-199-1 780-275 103-5030-23 143-5015-2 019-011 143-0136 118-940 143-5116 200-00805 010-036 012-200 010-048 012-220 012-238 011-649 104-146 011-049

Mast & Carriage Ass'y - 130” Lift Outer Mast Assy - 2 Stg R&T 130" Inner Mast Assy – 2 Stg R&T 130" Reach & Tilt Ass'y (2 Stg FF) Cylinder Ass'y 130"LH - FF Cyl. Ass'y - Outbrd 1-1/2"Dia. 2 Stg FF Chain Ass'y - 45.5" Long Crosshead Ass'y (2 Stg FF) Bearing, Roller Hook, Pawl Bracket, Cylinder Bracket - Outer Mast Bracket, Pawl Extrusion, Aluminum Capscrew, Hex Hd. 5/16”-18 x 1/2" Washer, Lock - 5/16" - Helical Capscrew, Hex Hd. - 1/2"-13 x 1 1/2" Washer, Lock - ½" Split Reg. Washer, Spacer-1/2"ID x 1"OD x 5/64”THK. Screw, Hex- 1/2"x5/8" (3/8"-16thrd) Sck. Sh. Block, Stop Capscrew, Hex Sck F/H 1/2"-13 x 1"

3000-130 Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free 3000-130" Full Free

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 61

12.4.1 Reach and Tilt Assembly - 2 Stage Full Free 7

14, 22

14 22

33

34

11 19

8 16

30 31 34

12 20

15

1

6

29

26 27 28 25 28

10 18

9 17

33

36

32

4 3 5

2

30 31 34

35

34

Figure 27 : Reach and Tilt Assembly - 130" Lift Height, Full Free Mast

Page 62

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Reach and Tilt Assembly - 130" Lift Height Item

Qty

Part No

General Description

Specific Description

◄ 1 2* 3 4 5 6* 7* 8 9 10 11 12 13

1 4 4 4 4 1 1 N.S.S. 1 1 1 1 2

143-5026-1 143-5044-1 103-5045 103-0022 018-006 104-0005 143-5009 143-5010 120-227 143-0025 143-0026 013-012 018-070 143-0027

14

3

012-286

3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF

15* 16 17 18 19 20 21

1 N.S.S. 1 1 1 1 2

143-5011 143-0058 143-0023 143-0024 013-012 018-070 143-0027

22

3

012-286

23 24 25* 26 27

N.S.S. 4 4 1 1

143-0010 018-061 785-863 018-026 116-035

28

4

012-286

29** 30 31 32 33 34 35 36

1 4 4 4 1 1 2 2

143-5055 143-0022 013-012 019-011 018-000 018-061 018-001 018-010

Reach & Tilt Ass'y (2 Stg FF) Carriage Weldm't, Inner Reach Roller, Side Thrust Ass'y Roller, Side Thrust Bushing Pin, Roller Leg, Scissor Ass'y [Bushing Style] Leg Ass'y - Left Pin, Center Leg, Outer Left Leg, Inner Left Pin, Spring 1/4" X 2” Bushing - 1.25” ID X 1.5 Lg Stud, Roller (2-7/16"Lg) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Leg Ass'y - Right Pin, Center Leg, Outer Right Leg, Inner Right Pin, Spring 1/4" X 2” Bushing - 1.25” ID X 1.5 Lg Stud, Roller (2-7/16"Lg) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Bar, Crossmember Bushing - 1"ID x 1"Lg Roller Ass'y Bushing Roller (1"LG./2.968"OD) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Mast And Carriage Weldm't Pin, Scissor Reach Pin, Spring - 1/4" X 2” Bearing, Roller Bushing Bushing Bushing Bushing

3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF

N.S.S. - Not Sold Separately - Due To Welding * - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 63

12.4.2 Mast and Carriage Weldment Ass'y - Three Stage

1

16

10

12

13 2

16 17

11 14 12

14 3 7

13

6

14 5 11 6

6

5

8 9

17

6 7 15

Figure 28 : Mast and Carriage Weldment Ass'y - 130" Lift Height, Full Free Mast

Page 64

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Mast and Carriage Weldment Ass'y - Three Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3* 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 2 4 2 1 1 2 N.S.S. 2 2 6 2 N.S.S. N.S.S.

143-5055 796-050 143-5054 796-629 796-590 104-208 018-500 012-214 105-328 100-140 100-155 018-018 100-149 013-012 018-017 013-066 104-118 105-392

Weldment, Mast And Carriage Carriage Ass'y (32"Wide) Weldment, Outer Mast Reach Actuator Ass'y For Tilt Forks Actuator Weldment Roller, Bottom (11"Lg) Bearing, 3/4”x1-5/8”x7/16” Washer, Flat Plain - 3/4" Pin, (32"Lg) Rod, Tilt Fork Actuator -32"Lg Spool, Tilt Fork Actuator - 2-7/8"Lg Bushing Sleeve, End (1-1/2"Lg) Pin, Spring - 1/4” x 2” Bushing Pin, Spring - 5/32” x 1-1/4” Bracket, Upper Cylinder Bracket, Pivot

3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF 3000 - 2 Stg FF

N.S.S. - Not Sold Separately - Due To Welding

Issue Date: 11/11/04 (Part #411-752)

Page 65

12.4.3 Lift Cylinder Assembly - 2 Stage Full Free

Figure 29 : Lift Cylinder Assembly - 130" Lift Height, Full Free Mast

Page 66

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Lift Cylinder Assembly - 2 Stage 130 Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8● 9● 10● 11● 12● 13● 14● 15● -

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -

783-199-1 118-948 783-103-1 118-389 114-978 114-640 011-530 090-779-0024 036-180 117-993 036-098 036-108 036-112 036-132 036-143 036-154 783-536

Cylinder Ass'y 130"LH - FF Ram (1-1/2"Dia) 41-7/8"Lg Weldment, Housing (3"ID) Nut, Head - 3" Dia. Cyl (1-1/2" Dia.Rod) Washer, Piston Piston - 3"Dia Cyl (2.9670+-.0020dia) Nut, Hex Jam Plated - 3/4"-10 Tube, Seaml. (2-1/2"Lg) O-Ring Gasket Wiper, 1-3/4” OD x 1-1/2” O-Ring - 3/4"OD x 5/8"ID X 1/16" U-Cup 3” x 2-3/8” x 1/2" O-Ring 3"OD x 2-3/4"ID Ring, Rod Wear Ring, Wear Piston – 3” x 1/2" Kit, Seal - Includes Items marked (●)

3000-130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 67

12.4.4 Outboard Cylinder Assembly - 2 Stage Full Free

Figure 30 : Outboard Lift Cylinder Assembly - 130" Lift Height, Full Free Mast

Page 68

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Outboard Cylinder Assembly - 2 Stage Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1 2 2 3 4 5 6● 7● 8● 9● 10● 11● 12 13● 14 -

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 -

780-275 118-960 783-198 783-198-1 118-969 105-880 118-968 036-192 036-135 036-180 036-158 036-108 036-018 034-515 118-368 011-530 783-173

Cylinder Ass'y Outbrd 1-1/2"Dia. 2 Stg FF Ram, (1-1/4"Dia) Outboard Weldment, Housing Weld (1.5"Dia) Outbrd Weldment, Housing Weld (1.5"Dia) Outbrd Nut, Head - (2-3/8"Dia.) Washer, Spacer - 3/4" x 1-3/16” x 1/8” Piston - F.F. Lift Ring, Wear - 1-1/2"OD x 1-1/8"ID x 1/2"W O-Ring - 1.25 x 1.5 x .139 O-Ring (Reciprocating) U-Cup - 1"ID x 1-1/2”OD x 3/8” O-Ring - 3/4"OD x 5/8"ID x 1/16" Wiper, Rod - Polyurethane AN-13 1-1/4” ID Fitting,90° Elbow -1/4" Pipe Trd Gasket - 2" Dia Cyl Nut, Hex Jam - 3/4"-10 Kit, Seal - Includes Items marked (●)

BGN30/40 - 130 FF BGN30/40 - 130 FF BGN30/40 - 130 FF BGN30/40 - 150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF BGN30/40-130,150 FF

Issue Date: 11/11/04 (Part #411-752)

Page 69

12.4.5 Chain Assembly - 2 Stage 130" Lift Height

1

4

2

3

4 5

3

2

5

Figure 31 : Chain Assembly - 130" Lift Height, Full Free Mast Page 70

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Chain Assembly - 2 Stage 130" Lift Height Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5

1 2 2 2 2

103-5030-23 090-067-0454 104-532 105-372 013-015 011-535

Chain Ass'y - 45.5" Long Chain Leaf (45-1/2"LG.) Clevis Clevis Pin 0.2"O.D. X 1-1/4"LG Cotter Pin - 1/16” X 3/4" Nut, Hex - 3/4"-10 Nylon Insert

3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 71

12.4.6 Crosshead Assembly - 2 Stage 130" Lift Height

10

8

9

1

2 3 6 4 5 3 7

Figure 32 : Crosshead Assembly - 130" Lift Height, Full Free Mast

Page 72

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Crosshead Assembly - 2 Stage 130" Lift Height Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3

1 1 6 2

143-5015-2 143-5021-2 103-250 114-336 792-306

3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free

1 1 2 2 6 6

100-019 018-027 013-036 143-0033 011-080 014-005

Crosshead Ass'y (2 Stg FF) Weldment, Crosshead (2stg FF) Pin, Crosshead Washer, Flat Spacer Roller, Chain (7/8"ID x 1-1/4"OD) C/W Bushing Roller, Chain 7/8” ID Bushing Ring, Retaining Ext. - 1-1/4"ID Pulley, Hose - Int. (1.5" x 1.469") Screw, Shoulder -1/2” x 1-1/2", Lg. Hex Sck. Setscrew, Socket Cup Point - 3/8”-16 x 3/8"

4 5* 6 7 8 9 10

3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free 3000 - 130 Full Free

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 73

12.5

Mast and Carriage Assembly - 3 Stage 160, 180" Lift

3

13

2

1 7 8 18 9

19 20

10 11 12

3

4

2

4

5

1

7

6

15, 16 17 7 25 22, 23 24 21 5 26 14, 15

Figure 33 : Mast and Carriage Assembly - 160", 180" Lift Height

Page 74

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Mast and Carriage Assembly - 3 Stage 160. 180 " Lift Height Item

Qty

Part No

General Description

Specific Description

◄

1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 6 1 3 2 1 1 2 2 2 2 4 2 2 2

143-5114 143-5114-1 143-5112 143-5112-1 143-5111 143-5111-1 143-5045 143-5045-1 103-5030-16 103-5030-17 103-5030-19 103-5030-20 101-5005 101-5005-2 143-5026-2 143-5015-1 103-304 011-520 011-533 012-230 019-011 010-012 012-201 010-040 143-5071 118-934 010-048 012-220 120-845 792-306 114-336 013-036 014-002 011-530

Mast & Carriage Ass'y - 160” Lift Mast & Carriage Ass'y - 180” Lift Outer Mast Weldment 3 Stg R&T Outer Mast Weldment 3 Stg R&T Center Mast Weldment 3stg R&T Center Mast Weldment 3stg R&T Mast Weldm't Inner (160"Lg) Mast Weldm't Inner (180"Lg) Chain Ass'y 74-1/2"LG 160" 3Stg Chain Ass'y 79-1/2"LG 180" 3Stg Chain Ass'y 133.5" Long Chain Ass'y 143" Long Cylinder Ass'y (3-1/2"Dia) 160"LH/3Stg Cylinder Ass'y (3-1/2"Dia) 180"LH/3Stg Reach & Tilt Ass'y (3 Stg) Crosshead Ass' y (3 Stg) Guide Rod (Red Channel) Nut, Hex - 1/2"-20 Nut, Hex - 1/2"-20 Nylon Insert Washer, Lock - ½" Internal Tooth Bearing, Roller Capscrew, Hex Hd. 3/8”-16 x 3/4" Washer, Lock - 3/8"Dia.Helical Capscrew, Hex Hd. 3/8”-16 x 1-1/2" Bar, Stop Weld (5" x 1-1/4") Base Capscrew, Hex Hd. - 1/2"-13 x 1-1/2" Washer, Lock - ½" Split Reg. Pin, Crosshead (3.900"LG) Roller, Chain-7/8"IDx1-1/4"OD (c/wBushing) Washer, Flat Spacer Retaining Ring Ext. 1-1/4"ID Screw, Set - 1/4"X 3/8" Nut, Hex Jam - ¾"-10

3000-160 3000-180 3000-160 3000-180 3000-160 3000-180 3000-160 3000-180 3000-160 3000-180 3000-160 3000-180 3000-160 3000-180 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg. 3000-160,180-3 Stg.

1 1 2 2 3 3 4** 4** 5** 5** 6** 6** 7** 8** 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 75

12.5.1 Mast Chain Assembly - 3 Stage 160. 180 " Lift Height

5

4

2 5 3

2

4

3

1

Figure 34 : Mast Chain Assembly - 160", 180" Lift Height Page 76

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Mast Chain Assembly - 3 Stage 160. 180 " Lift Height Item

Qty

Part No

General Description

Specific Description

◄ 1 1 2 3 4 5

1 1 2 2 2 2

103-5030-16 103-5030-17 090-067-0744 090-067-0794 104-532 105-372 013-015 011-535

Chain Ass'y 74-1/2"LG 160" 3Stg Chain Ass'y 79-1/2"LG 180" 3Stg Leaf, Chain (74-1/2"Lg) Leaf, Chain (79-1/2"Lg) Clevis Pin, Clevis 0.2"O.D. X 1-1/4"Lg Pin, Cotter - 1/16” X 3/4" Nut, Hex - 3/4"-10 Nylon Insert

3000-160 3000-180 3000-160 3000-160 3000-160 3000-160 3000-160 3000-160

Issue Date: 11/11/04 (Part #411-752)

Page 77

12.5.2 Carriage Chain Assembly - 3 Stage 160. 180 " Lift Height

1

4

2

3

4 5

3

2

5

Figure 35 : Carriage Chain Assembly - 160", 180" Lift Height Page 78

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Carriage Chain Assembly - 3 Stage 160. 180 " Lift Height Item

Qty

Part No

General Description

Specific Description

◄ 1 1 2 3 4 5

1 1 2 2 2 2

103-5030-19 103-5030-20 090-067-1334 090-067-1434 104-532 105-372 013-015 011-535

Chain Ass'y 133.5" LG 160" 3Stg Chain Ass'y 143.5e" LG 180" 3Stg Leaf, Chain (133-1/2"Lg) Leaf, Chain (143-1/2"Lg) Clevis Pin, Clevis 0.2"O.D. X 1-1/4"Lg Pin, Cotter - 1/16” X 3/4" Nut, Hex - 3/4"-10 Nylon Insert

3000-160 3000-180 3000-160 3000-180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180

Issue Date: 11/11/04 (Part #411-752)

Page 79

12.5.3 Cylinder Assembly - 3 Stage 160, 180" Lift Height

8 12 7 11 15 3 10

14

1 4 9

6 5 13

2

Figure 36 : Lift Cylinder Assembly - 160", 180", 200" Lift Height Page 80

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Cylinder Assembly - 3 Stage 160, 180" Lift Height Item

Qty

Part No

General Description

Specific Description

◄ 1 1 2 2 3 4 5 6 7 7 8● 9● 10● 11● 12● 13● 14● 15● -

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -

101-5005 101-5005-2 101-0004 101-0004-1 101-5002 101-5002-1 118-711 114-979 114-639 011-530 101-0006-3 101-0006 036-155 036-154 036-131 036-111 036-108 036-023 036-190 117-993 780-843

Cylinder Ass'y (3-1/2"Dia) 160"LH/3Stg Cylinder Ass'y (3-1/2"Dia) 180"LH/3Stg Ram (2-1/2"Dia) 66-5/16"Lg Ram (2-1/2"Dia) 71-5/16"Lg Weldment, Housing (3-1/2"ID) Weldment, Housing (3-1/2"ID) Nut, Head - 3.5" Dia Cyl -2.5" Dia Rod Washer, Piston Washer - 3-1/2" Dia Piston - 3.5" Dia Cyl Nut, Hex Jam - 3/4"-10 Spacer, Tube (4-3/4"Lg) 2-1/2" Ram Spacer, Tube (2-7/16"Lg) 2-1/2" Ram Ring, Wear - Pist.Wd. 3-1/2” x 1/2” Ring, Wear - Wide Piston 3” x 1/2" O-Ring, 3-1/2"OD x 3-3/4"ID U-Cup, 3-1/2 x 2-7/8 x 1/2 O-Ring, 3/4"OD x 5/8"ID x 1/16" Ring, Wiper-Rod P.U. 2-1/2”ID O-Ring 2-1/2"ID x 2-3/4"OD Gasket Kit, Seal - Includes Items marked (●)

3000-160 3000-180 3000-160 3000-180 3000-160 3000-180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160 3000-180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180

Issue Date: 11/11/04 (Part #411-752)

Page 81

12.5.4 Reach and Tilt Assembly - 3 Stage 7

14, 22

14 22

33

34

11 19

8 16

30 31 34

12 20

15

1

6

29

26 27 28 25 28

10 18

9 17

33

36

32

4 3 5

2

30 31 34

35

34

Figure 37 : Reach and Tilt Assembly - 160", 180" Lift Height

Page 82

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Reach and Tilt Assembly - 3 Stage Item

Qty

Part No

General Description

Specific Description

◄ 1* 2* 3 4 5 6* 7* 8 9 10 11 12 13

1 4 4 4 4 1 1 N.S.S. 1 1 1 1 N.S.S.

143-5026-2 143-5044-2 103-5045 103-0022 018-006 104-0005 143-5009 143-5010 120-227 143-0025 143-0026 013-012 018-070 143-0027

3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180

14

3

012-286

15* 16 17 18 19 20 21

1 N.S.S. 1 1 1 1 N.S.S.

143-5011 143-0058 143-0023 143-0024 013-012 018-070 143-0027

22

3

012-286

23 24 25* 26 27

N.S.S. 4 4 1 1

143-0010 018-061 785-863 018-026 116-035

28

4

012-286

29** 30 31 32 33 34 35 36

1 4 4 4 1 1 2 2

143-5055 143-0022 013-012 019-011 018-000 018-061 018-001 018-010

Reach & Tilt Ass'y (3 Stg) Weldment, Carriage - Inner Reach Roller, Side Thrust Ass'y Roller, Side Thrust Bushing Pin, Roller Leg, Scissor Ass'y Leg Ass'y - Left Pin, Center Leg, Outer Left Leg, Inner Left Pin, Spring 1/4" X 2” Bushing - 1.25” ID X 1.5 Lg Stud, Roller (2-7/16"Lg) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Leg Ass'y - Right Pin, Center Leg, Outer Right Leg, Inner Right Pin, Spring 1/4" X 2” Bushing - 1.25” ID X 1.5 Lg Stud, Roller (2-7/16"Lg) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Bar, Crossmember Bushing - 1"ID x 1"Lg Roller Ass'y Bushing Roller (1"LG./2.968"OD) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Weldment, Mast And Carriage Pin, Scissor Pin - Reach Pin, Spring - 1/4" X 2” Bearing, Roller Bushing Bushing - 1"ID x 1"Lg Bushing - 3/4" Lg Bushing - 1" Lg

3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180

N.S.S. - Not Sold Separately - Due To Welding * - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 83

12.5.5 Mast and Carriage Weldment Ass'y - Three Stage

1

16

10

12

13 2

16 17

11 14 12

14 3 7

13

6

14 5 11 6

6

5

8 9

17

6 7 15

Figure 38 : Mast and Carriage Weldment Ass'y - 160", 180" Lift Height

Page 84

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Mast and Carriage Weldment Ass'y - Three Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3* 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 2 4 2 1 1 2 2 2 2 6 2 2 2

143-5055 796-050 143-5054 796-629 796-590 104-208 018-500 012-214 105-328 100-140 100-155 018-018 100-149 013-012 018-017 013-066 104-118 105-392

Weldment, Mast And Carriage Carriage Ass'y (32"Wide) Weldment, Outer Mast Reach Actuator Ass'y For Tilt Forks Actuator Weldment Roller, Bottom (11"Lg) Bearing, 3/4”x1-5/8”x7/16” Washer, Flat Plain - 3/4" Pin, (32"Lg) Rod, Tilt Fork Actuator -32"Lg Spool, Tilt Fork Actuator - 2-7/8"Lg Bushing Sleeve, End (1-1/2"Lg) Pin, Spring - 1/4” x 2” Bushing Pin, Spring - 5/32” x 1-1/4” Bracket, Upper Cylinder Bracket, Pivot

3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 85

12.5.6 Crosshead Assembly - Three Stage

10

8

9

1

2 3 6 4 5 3 7

Figure 39 : Crosshead Ass'y - 160", 180" Lift Height

Page 86

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Crosshead Assembly - Three Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4* 5 6 7 8 9 10

1 1 6 2 1 1 2 6 6 1

143-5015-1 143-5021-1 103-250 114-336 792-306 100-019 018-027 013-036 143-0033 011-080 014-005

Crosshead Ass' y(3 Stg) Weldment, Crosshead (3 Stg) Pin, Crosshead Washer, Flat Spacer Ass’y, Chain Roller - 7/8"ID x 1-1/4"OD Roller, Chain - 7/8"ID x 1-1/4"OD Bushing Ring, Retaining Ext. 1-1/4"Id Pulley, Hose (1.5" x 1.469") Screw, Shoulder-1/2”x1-1/2", Lg Hex Sckt Setscrew, Socket Cup Point 3/8”-16 x 3/8"

3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180 3000-160, 180

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 87

12.6

Mast and Carriage Assembly - 3 Stage Full Free 21, 22

4

23

2

16 17

14 15

3

13 14

18 24

10 11 12

19 20 10 11

21 22 25

9 6 7

4

5

3 8 21 22

2 1

Figure 40 : Full Free Mast and Carriage Assembly - 172" Lift Height Page 88

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Mast and Carriage Assembly - 3 Stage 172" Lift Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1**

1 1

143-5076 143-5047-3 143-5051

3000-172 Full Free 3000-172 Full Free

1 1 2 2 1 1 2

103-5036 103-5047 103-5030-10 103-5030-15 783-090 783-199-1 780-272

2 2 1 1 2 1 2 4

010-048 012-220 118-934 120-884 013-117 121-339 792-306 012-286

1 1

780-192 011-585

7 7 8 1 2

010-036 012-200 019-011 012-274 121-024

Mast & Carriage Ass'y - 172” Lift Reach/Tilt Ass'y (3 Stg Ff) Mast Weld, Outer (172"Lift) 3 Stg Ff Hose Reels] Mast, Center Weldm't 3 Stg Ff Mast, Inner Weldm't (3 Stg Ff) Chain Ass'y 44.5" Long Chain Ass'y (73.5"Lg 4#) Crosshead Ass'y (1&2stg) FF Cylinder Ass'y 130/172/180"LH Cylinder Ass'y Outbrd (2"Dia) [561/4"Str] Capscrew, 1/2"-13 X 1 1/2" Washer, Lock - 1/2" Split Reg. Base Pin Pin, Sp - 1/4"Dia X 1-3/4 Lg Pin (Threaded) Roller, Chain (7/8"Idx1-1/4"Od) C/W Busing Washer, Flat Brass - 1-1/4"Idx21/2"Odx1/16" Roller, Hose Assembly Cap Screw, Hex Sck Hd Sh - 1/2"X11/4”X3/8-16unc Capscrew, Hex Hd. 5/16”-18 X 1/2" Washer, Lock - 5/16" Helical Bearing, Roller Washer 1-1/2 Od X .540 Id Bracket, Cylinder

2 3 4 5** 6** 7** 8** 9** 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 89

12.6.1 Reach and Tilt Assembly - Three Stage Full Free

1

12

13 14

6

7

30, 31, 32

30 7 31 6

15 16

7 23

20

11

17 18

15 16

26 28

10

3 2 25 26 33

12

13 14

5

7

22

30, 31, 32

27 29

34

30,32

30,32

17 18

6

5

31,32

31,32

8 33

7 7

9 19

23

23

19 24 26 28

21 20 26 28

4

3

34

34

27 29

27 29

22

10

12,13 14,15 16

11 12,13 14,15 16

23

22

Figure 41 : Reach and Tilt Assembly - 172" Lift Height, Full Free Mast

Page 90

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Reach and Tilt Assembly - Three Stage Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1** 2** 3** 4** 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1 1 1 1 1 1 7 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 2 4 2 2 8 2 4 6 1 2

143-5047-3 787-090-3 786-465 786-176 786-177 036-526 036-525 034-582 034-704 034-519 100-5001 100-5001-1 035-204 010-001 012-210 012-202 011-506 034-543 100-5000 034-514 100-5002-1 100-5003 100-5000-1 100-5000-2 100-5002 103-916 013-034 104-674 104-675 013-002 010-012 010-040 012-201 103-736 104-117

Reach/Tilt Ass'y (3 Stg FF) Reach/Tilt Ass'y (3 Stg FF) Cylinder Ass'y - 3"Dia Cylinder Ass'y (Left) 2"Dia Cylinder Ass'y (Right) 2"Dia Block, Junction - Right Hand Block, Junction - Left Hand Fitting Adapter, 3/4”-16 SAE O-Ring X 3/8” Adapter, Reducer 3/8”M-1/4”F Pipe Hose (22"Lg) #4 High Pressure Hose (28"Lg) #4HP Str & 90° Clamp Capscrew, Hex Hd. - 1/4”-20 X 1" Washer, Flat - 1/4" Washer, Lock - 1/4" Helical Nut, Hex - 1/4”-20 Adapter Hose Ass'y (10"Lg)#4 High Pres Adapter Hose Ass'y - 17-1/4"LG - #4 HP Str & 90° Hose Ass'y - 12 3/4" LG - #4 HP Str & Str Hose Ass'y - 38"Lg - #4 High Pres Hose Ass'y - 59"Lg - #4 High Pres Hose Ass'y - 15"Lg - #4HP Str & 90° Pin Cir-Clip - 1" ID Pin, Clevis - Bottom Pin, Clevis - Top Ring, Retaining - 3/4" Dia Shaft Capscrew, Hex Hd. - 3/8”-16 x 3/4" Capscrew, Hex Hd - 3/8”-16 x 1-1/2" Washer, Lock - 3/8"Dia. Helical Clevis Clevis, Tilt Cylinder

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 91

12.6.2 Reach/Tilt Sub-Assembly - Three Stage Full free

7

14, 22

14 22

33

34

11 19

8 16

30 31 34

12 20

15

1

6

29

26 27 28 25 28

10 18

9 17

33

36

32

4 3 5

2

30 31 34

35

34

Figure 42 : Reach/Tilt Sub-Assembly - 172" Lift Height, Full Free Mast Page 92

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Reach/Tilt Sub-Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2* 3 4 5 6* 7* 8 9 10 11 12 13

1 4 4 4 4 1 1 N.S.S. 1 1 1 1 2

787-090-3 143-5005-3 103-5045 103-0022 018-006 104-0004 143-5009 143-5010 120-227 143-0025 143-0026 013-012 018-070 143-0027

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

14

3

012-286

15* 16 17 18 19 20 21

1 N.S.S. 1 1 1 1 2

143-5011 143-0058 143-0023 143-0024 013-012 018-070 143-0027

22

3

012-286

23 24 25* 26 27

N.S.S. 4 4 1 1

143-0010 018-061 785-863 018-026 116-035

28

4

012-286

29** 30 31 32 33 34 35 36

1 4 4 4 1 1 2 2

143-5008 143-0022 013-012 019-011 018-000 018-061 018-001 018-010

Reach/Tilt Ass'y (3 Stg FF) Mast Weld’t (Inner) 3 Stg FF [11"Lg] Roller, Side Thrust Ass'y Roller, Side Thrust Bushing Pin, Roller Leg, Scissor Ass'y Leg Ass'y - Left Pin, Center Leg, Outer Left Leg, Inner Left Pin, Spring 1/4" X 2” Bushing - 1.25” ID X 1.5 Lg Stud, Roller (2-7/16"Lg) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Leg Ass'y - Right Pin, Center Leg, Outer Right Leg, Inner Right Pin, Spring 1/4" X 2” Bushing - 1.25” ID X 1.5 Lg Stud, Roller (2-7/16"Lg) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Bar, Crossmember Bushing - 1"ID x 1"Lg Roller Ass'y Bushing Roller (1"LG./2.968"OD) Washer, Flat 1-1/4"IDx2-1/2"ODx1/16" Brass Mast & Carriage Weldment Scissor Pin Spring Pin - 1/4” X 2 Bearing, Roller Bushing Bushing - 1"ID x 1"Lg Bushing - 3/4" Lg Bushing - 1" Lg

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

N.S.S. - Not Sold Separately - Due To Welding * - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 93

12.6.3 Mast and Carriage Weldment

1

16

10

12

13 2

16 17

11 14 12

14 3 7

13

6

14 5 11 6

6

5

8 9

17

6 7 15

Figure 43 : Mast and Carriage Weldment Assembly - 172" Lift Height

Page 94

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Mast and Carriage Weldment - Three Stage 172' Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3* 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 2 4 2 1 1 2 2 2 2 6 2 2 2

143-5008 796-050 143-5007 796-629 796-590 104-208 018-500 012-214 105-328 100-140 100-155 018-018 100-149 013-012 018-017 013-066 104-118 105-392

Mast & Carriage Weldment Carriage Ass'y (32"Wide) Mast Out Weld Actuator Ass'y For Tilt Forks Actuator Weldment Roller, Bottom (11"Lg) Bearing, 3/4”x1-5/8”x7/16” Washer, Flat Plain - 3/4" Pin, (32"Lg) Rod, Tilt Fork Actuator -32"Lg Spool, Tilt Fork Actuator - 2-7/8"Lg Bushing Sleeve, End (1-1/2"Lg) Pin, Spring - 1/4” x 2” Bushing Pin, Spring - 5/32” x 1-1/4” Bracket, Upper Cylinder Pivot Bracket

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 95

12.6.4 Reach Cylinder Assembly - Three Stage 172' Full Free

3 11 10 8

13 12

9

15

7 2 14

4

14

5 6

1

5

17

16

18

5

Figure 44 : Reach Cylinder Assembly - 172" Lift Height, Full Free Mast Page 96

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Reach Cylinder Assembly - Three Stage 172' Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 -

1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 -

786-465 786-468 115-074 115-071 115-072 034-511 034-517 011-535 036-018 013-045 036-136 036-132 036-137 036-135 036-112 036-108 105-733 104-069 786-467 786-465-1

Cylinder Ass'y, Reach - 3"Dia Weldment, Housing Ram Nut, Head Piston Adapter, 90° 5 - 4 Adapter, Straight 5 - 4 Nut, 3/4" - 10 Huglock Wiper, Rod 1-1/4" ID P.U. C-Clip Ring, Back Up - 3"OD x 2-3/4"ID O-Ring, 3"OD x 2-3/4"ID Ring, Back Up - 1-1/2" OD x 1-1/4" ID O-Ring - 1.25" x 1.5" x .139" U-Cup - 3" x 2-3/8" x 1/2" O-Ring, 3/4"OD x 5/8"ID x 1/16" Ball - 1/4" Dia Steel Retainer, Ball - 13/32" x 1/4" Hose Ass'y #4 Hose Kit, Seal

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 97

12.6.5 Tilt Cylinders - Three Stage 172' Full Free

3 8 7 10 6 11

5 9

2

12 14 13

4

13 1

Figure 45 : Tilt Cylinder Assembly - 172" Lift Height, Full Free Mast Page 98

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Tilt Cylinder - Three Stage 172' Full Free Item

Qty

Part No

General Description

Specific Description

◄

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 -

786-177 786-176 786-152 786-178 115-675 118-659 115-673 036-159 036-145 036-134 036-146 036-147 036-148 013-098 011-554 036-118 012-239 780-609

Cylinder Ass'y (Right) 2"Dia Cylinder Ass'y (Left) 2"Dia Housing Assembly (Right) Housing Assembly (Left) Ram - 2" Double Acting Cyl (3/4"Dia) Nut, Head Piston O-Ring - 1"OD x 3/4"ID x 1/8" Ring, Back Up - 1"OD x 3/4"ID x 1/16" O-Ring - 2"Od X 1-3/4"Id Ring, Back Up - 2" OD x1-3/4 ID x 1/16"Thk O-Ring, 5/8"OD x 1/2"ID x 1/16" Wiper, Rod - 1"OD x 3/4"ID x 1/8" C-Clip, Internal Ret Ring Type Dia 2" Nut, Hex - 1/2”-13 Nylon Insert U-Cup, - 2"OD x 1-3/8" x 1/2" Washer, Spacer - 1/2"ID x 1"OD x 1/8"Thk Kit Seal (Includes Items Marked ●)

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

1 1 2 3 4 5● 6● 7● 8● 9● 10● 11 12 13● 14 -

Issue Date: 11/11/04 (Part #411-752)

Page 99

12.6.6 Chain Assembly - Three Stage 172' Full Free

1

4

2

3

4 5

3

2

5

Figure 46 : Chain Assembly - 172" Lift Height, Full Free Mast Page 100

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Chain Assembly - Three Stage 172' Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5

1 2 2 2 2

103-5030-10 090-067-0444 104-532 105-372 013-015 011-535

Chain Ass'y 44.5" Long Chain Leaf (44-1/2"Lg) Clevis Clevis Pin 0.2"O.D. x 1-1/4"Lg Cotter Pin - 1/16" x 3/4" Nut, Hex - 3/4"-10 Nylon Insert

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 101

12.6.7 Chain Assembly - Three Stage 172' Full Free

1

4

2

3

4 5

3

2

5

Figure 47 : Chain Assembly - 172" Lift Height, Full Free Mast Page 102

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Chain Assembly - Three Stage 172' Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5

1 2 2 2 2

103-5030-15 090-067-0734 104-532 105-372 013-015 011-535

Chain Ass'y (73.5"Lg 4#) Chain Leaf (73-1/2"Lg) Clevis Clevis Pin 0.2"O.D. x 1-1/4"Lg Cotter Pin - 1/16" x 3/4" Nut, Hex - 3/4"-10 Nylon Insert

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 103

12.6.8 Crosshead Assembly - Three Stage 172' Full Free

Figure 48 : Chain Assembly - 172" Lift Height, Full Free Mast

Page 104

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Crosshead Assembly - Three Stage 172' Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1 2* 3 4 5 6 7 8 9

1 2 1 1 1 6 2 1 2

783-090 783-088 792-306 100-019 018-027 103-250 114-336 013-036 014-005 105-882

Crosshead Ass'y FF Weldment, Crosshead F.F. Mast Roller, Chain Roller, Chain - 7/8"ID x 1-1/4"OD Bushing Pin, Crosshead Washer, Flat Spacer Ring, Retaining Ext. - 1-1/4"ID Setscrew, Socket Cup Point - 3/8"-16 x 3/8" Washer, Spacer - 1-3/4" Dia

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 105

12.6.9 Lift Cylinder Assembly - Three Stage 172' Full Free

Figure 49 : Lift Cylinder Assembly - 172" Lift Height, Full Free Mast Page 106

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Lift Cylinder Assembly - Three Stage 172' Full Free Item ◄ 1 2 3 4 5 ●6 ●7 ●8 ●9 ●10 ●11 ●12 13 ●14 15 -

Qty

Part No

General Description

Specific Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -

783-199-1 118-948 783-103-1 118-389 114-978 114-640 036-154 036-143 036-132 036-112 036-108 036-098 117-993 011-530 036-180 090-779-0024 783-536

Ass'y, Cylinder 130/172/180"Lh Ram, 1-1/2” Dia. x 41-7/8” LG. Weldment, Housing - 3”ID Nut, Head - 3” ID Cyl. Washer, Piston Piston, 3” Dia. Ring, Wear Ring, Wear “O”-Ring “U”-Cup “O”-Ring Wiper. Rod Gasket Nut, Hex 3/4”-10 “O”-Ring Tube, Spacer - 2-1/2” LG. Kit Seal - Includes Items Marked (●)

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 107

12.6.10

Outboard Cylinder Assembly - Three Stage 172' Full Free

Figure 50 : Outboard Cylinder Assembly - 172" Lift Height, Full Free Page 108

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Outboard Cylinder Assembly - Three Stage 172' Full Free Item

Qty

Part No

General Description

◄

-

780-272

1 2 3 4 5 ●6 ●7 ●8 ●9 ●10 ●11 12 ●13 14 ●15 -

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -

121-030 780-875 118-365 114-976 113-542 036-152 036-143 036-134 036-118 036-108 036-098 034-515 118-368 011-530 036-180 783-536

Cylinder Ass'y Outbrd (2"Dia) [561/4"Str] Ram, 1-1/2” Dia. x 56-1/4” LG. Outboard Weldment, Housing - 2”ID Outboard Nut, Head - 2” ID Cyl. Washer, Piston Piston Ring, Wear Ring, Wear “O”-Ring “U”-Cup “O”-Ring Wiper. Rod Fitting, 1/4" - 90° Elbow -2103-6-6 Gasket Nut, Hex 3/4”-10 “O”-Ring Kit Seal - Includes Items marked (●)

Issue Date: 11/11/04 (Part #411-752)

Specific Description 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

Page 109

12.7

Left Straddle Assembly

2 4

5 2 7

6

8

3 8

4 9 5 2

1 1

Figure 51 : Left Straddle Assembly

Page 110

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Left Straddle Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9

1 2 1 2 4 1 1 2 1

142-5032 142-5034 106-180 013-005 142-0047 018-500 142-5036 142-5037 018-010 019-500

Left Straddle Assembly Left Straddle Weldment Wheel Urethane Spring Pin 5/32" x 1"Lg Axle Roller Bearing Bogie Axle Roller Weldment Bogie Assembly Bushing Nipple, Grease

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

Issue Date: 11/11/04 (Part #411-752)

Page 111

12.8

Right Straddle Assembly

Figure 52 : Right Straddle Assembly

Page 112

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Right Straddle Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9

1 2 1 2 4 1 1 2 1

142-5033 142-5035 106-180 013-005 142-0047 018-500 142-5036 142-5037 018-010 019-500

Right Straddle Assembly Right Straddle Weldment Wheel Urethane Spring Pin 5/32" x 1"Lg Axle Roller Bearing Bogie Axle Roller Weldment Bogie Assembly Bushing Nipple, Grease

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

Issue Date: 11/11/04 (Part #411-752)

Page 113

12.9

Electric Drive Unit Assembly

Figure 53 : Electric Drive Unit Assembly Page 114

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Electric Drive Unit Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8**

1 2 2 3 3 3 1 1 1

145-5002-2 025-841 011-008 012-225 010-006 012-200 012-211 032-458 144-5016 025-977

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

1 2 2 5 1 2 1 4 4 4 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1

105-5000 011-502 010-002 012-202 026-154 011-042 783-424 010-037 011-507 012-201 010-003 012-210 135-5010-2 135-5010-5 135-5010-1 135-5010-3 104-5005 018-563 103-819 013-010 010-067 012-233 103-890 105-137 010-154 012-202 018-562 019-500

Electric Drive Unit Ass'y Contactor High Speed & Pump - 24v Single Screw, Machine R/H Slot - #10-32 X 3/8" Washer, Lock - #10 Internal Tooth Capscrew, 5/16"-18 X 1" H.H. Washer, Lock Helical - 5/16" Washer, Flat - 5/16" Bolt Size Horn, Electronic 12/24v Drive Unit Ass'y - Electrical Button Ass'y, Emergency Stop - Single Pole [Red] Connector Ass'y (Sb Red) Nut, Hex - 5/16"-18 Capscrew, Hex Hd. 1/4"-20 X 1-1/2" Washer, Lock - 1/4" Helical Fuse - 150 Amp - Ack 150 Capscrew, Hex Sckt F/H - 5/16"-18 X 1" Holder, Power Fuse - Assembly Capscrew, Hex Hd. 5/16"-18 X 3/4" Nut, Hex Plated - 3/8"-16 Washer, Lock - 3/8"Dia.Helical Capscrew, Hex Hd. - 1/4"-20 X 2" Washer, Flat - 1/4" Bolt S Wire Assembly Wire Assembly Wire Assembly Wire Assemby Kit-Wrg R Batt. Box Plate - 3 Vlv Bearing Cone - 2" Bore Cover Plate - 4-3/4" Dia) Spring Pin - 1/4" X 1-1/4" Long Capscrew, Hex Hd. - 3/4"-10 X 1-1/2" Washer, Lock - 3/4" Int. Tooth Clamp, Cable Strip, Rubber Capscrew, Hex Hd. - 1/4"-20 X 1 1/4" F/T Washer, Lock - 1/4" Helical Cup, Bearing - 2" Bore Nipple, Grease Straight - 1/4"

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26** 27 28 29 30 31 32 33 34 35 36 37

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 115

12.9.1 Drive Unit Assembly - Electrical

Figure 54 : Drive Unit Assembly - Electrical

Page 116

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Drive Unit Assembly Item ◄ 1 2 3 4 5 6 7 8 9 10** 11 12 13 14 15** 16 17 18 19 20 21 22 23 24 25 26 27 28 29** 30 31 32 33 34 35 36

Qty

Part No

General Description

Specific Description

1 2 2 2 1 2 2 2 2 1 1 1 1 1 1 2 2 2 1 2 4 4 2 2 1 1

144-5016 144-0015 011-005 012-205 012-224 025-535 011-003 012-204 012-233 011-514 200-01482 200-01484 200-01478 010-000 012-202 135-5006 010-012 012-201 105-137 103-890 011-017 012-208 037-003 012-225 011-500 037-021 164-0006

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

1 2 1 1 1 1 1 1 2 2

018-100 013-033 144-5017 30H21 011-005 012-204 164-7003 200-01475 011-576 011-515

Drive Unit Ass'y - Electrical Bracket, Switch Mntg Screw, Machine R/H Slot #8-32 X 1/2" Washer, Flat - #8 Washer, Lock - #8 Internal Tooth Switch, Micro Dead-Man Screw, Machine R/H Slot - #6-32 X 1" Washer, Flat - #6 Washer, Lock - 3/4" Internal Tooth Nut, Hex Machine Screw #6-32 Assy, Control Handle Handle Brkt. Cover Pivot Pin Assy.

Capscrew, Hex Hd. 1/4"-20 x 3/4" Washer, Lock - 1/4" Helical Panel, Controller Ass'y Capscrew, Hex Hd. - 3/8”-16 x 3/4" Washer, Lock - 3/8"Dia.Helical Strip, Rubber Clamp, Cable Screw, Machine R/H Slot #10-24 x 1-1/2" Washer, Flat - 3/16" Grommet, Rubber - 3/16”x7/16”x1/4” Washer, Lock - #10 Internal Tooth Nut, Hex Machine Screw #10-24 Protector Terminal Pin, Cam Follower (1-1/2"LG) Brake Linkage Arr. Bushing - 5/8"ID x 3/4"OD x 1" Ring, Retain Drive Unit Column Ass'y Clamp, 3/8 X 1/2" Wide Screw, Machine R/H Slot - #8-32 x 1/2" Washer, Flat #6 Harness, Wiring - Curtis Handle Bumper, Rubber Screw, Machine Slot Rnd - #8-32 x 1-1/4" Nut, Hex Machine Screw - #8-32

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 117

12.9.2 Control Handle Assembly

14 15

13

Figure 55 : Control Handle Assembly

Page 118

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Control Handle Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5** 6 7 8 9 10 11 12

1 1 2 2 1 4 4 1 1 1 4 4

200-01482 200-01476 200-01483 012-245 017-075 907-0105 012-200 010-188 234-5332 200-00165 120-0001 011-000 011-010

Assy, Control Handle Cam Machined Stem Handle Machined Washer Spacer -1"ID x 1-3/4"OD x 1/8"THK Spring, Torsion - 3/32”THK x 3-1/16”OD Handle, Curtis 24 V Ch-12 Horn Only Washer, Lock - 5/16" Helical Capscrew Hex Hd - M8x16mm Switch-Key #31-613 Plate, Handle Stem Cover Plate, Serial Number -Vertical 2-1/2" x 5" Screw, Type U R/Hd Zinc #4 x 5/16 Screw, Machine R/H Slot #10-24 x 3/8"

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 119

12.9.3 Control Handle Head Assembly

Figure 56 : Control Handle Head Assembly Page 120

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Control Handle Head Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 1 2 1 2 1 1 1 1 2 1 2 2 1 2 5 2 1 2 2 2 2 4

907-0105 907-0184 929-445 929-446 929-441 929-461 929-452 930-805 929-451 929-458 929-455 929-457 929-450 929-447 929-437 929-439 929-453 3GM-506 929-462 1EM-50E 929-456 10E-M30 13G-M3010 3GM-812

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

6 2 4 1 1

929-454 929-463 929-448 929-440 929-460

Handle, Curtis 24 V Ch-12 Horn Only Cover-Plastic (1-Slot) Button, Horn Bracket, Spring Retaining Bracket, Lower/Horn Switch Thumbwheel, Butterfly Black Throttle, Elect.(24 Volt) Ch9 Bracket, Throttle Support Housing Bracket, E/R Spring, E/R Button Button, E/R Grip Spring, Lift/Lower/Horn Button Switch, Lower/Horn Screw, Switch Mtg #3 x 16 Pan Ph. Type B Screw, #6x3/8” Pan Slot Type B Capscrew, Hex Hd. #10-32x1/4” Switch, E/R Washer, E/R Bracket #10 Flt/W Washer, Wide, #3x08 Thk .08 Washer, Star #4 Ext. Lock Wash Screw,Throttle #4-48x1/2” Pan Hd Screw-Grip (Use 1 x 011-066 & 1 x 011176) Screw, Pan Phillips M3 x 10 Zinc Screw, E/R Switch Screw, Cover Screw, Horn Switch Mtg Harness, Wire

23 24 25 26 27 28

Issue Date: 11/11/04 (Part #411-752)

3000 3000 3000 3000 3000 3000

Page 121

12.9.4 Controller Panel Assembly

Figure 57 : Controller Panel Assembly

Page 122

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Controller Panel Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18** 19 20

1 2 1 1 1 1 1 2 2 1 3 3 3 3 1 2 1 1 4 1

135-5006 030-091 011-003 026-227 026-146 011-002 145-0011 025-973 011-010 012-206 026-507-1 010-174 010-037 011-502 012-200 026-513 784-589 194-5000 104-5003 780-481-26 026-402

Panel, Controller Ass'y Terminal Strip 12 Poles Screw, Machine R/H Slot #6-32 x 1" Fuseholder, Single 250 Volt Fuse, 6 Amp 1/4" Dia Screw, Machine R/H Slot #6-32 x 1/2" Plate, Controller Mntg Contactor, Fwd/Rev 24 Volt Screw, Machine R/H Slot #10-24 x 3/8" Washer, Flat #10 Controller, 24 Volt Rivet, 3/16" Capscrew, Hex Hd. 5/16”-18 x 3/4" Nut, Hex Plated 5/16”-18 Washer, Lock 5/16" Helical Harness, Wiring, 10-Wire Assembly, Cable Harness, Wire Kit-Wiring Cable - Electrical Assy Diode, Wire Lead 6 Amp, 100 PRV

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 123

12.9.5 Drive Unit Wiring Kit

Figure 58 : Drive Unit Wiring Kit

Page 124

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Drive Unit Wiring Kit Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9 10

4 2 1 1 1 1 1 1 1 1

104-5003 030-778 030-097 030-098 090-896-0015 090-896-0020 090-896-0042 090-896-0052 090-896-0062 090-896-0066 090-896-0136

Kit-Wiring Wire Terminals Faston, .25", Red Wire Terminal Wire Terminal, Red, 5/16" Ring Wire/m (1-1/2"Lg) Red #18/16 Wire/m (2"Lg) Red #18/16 Wire/m (4-1/4"Lg) Red #18/16 Wire/m (5-1/4"Lg) Red #18/16 Wire/m (6-1/4"Lg) Red #18/16 Wire/m (6-3/4"Lg) Red #18/16 Wire/m (13-3/4"Lg)Red #18/16

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

Issue Date: 11/11/04 (Part #411-752)

Page 125

12.9.6 Drive Unit Column Assembly - Mechanical

Figure 59 : Drive Unit Column Assembly - Mechanical

Page 126

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Drive Unit Column Assembly - Mechanical Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5** 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

1 2 3 2 1 2 2 1 2 1 4 4 4 1 1 2 1 1 15 3 1 2 1 1 1 2 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 4

144-5017 200-01474 013-565 013-017 013-513 790-351 012-210 011-024 144-0016 011-519 907-0022 010-006 012-200 011-502 018-003 144-5005 014-003 017-031 010-125 012-211 011-552 105-394 023-025 018-073 120-101 023-212 010-077 144-5019 018-072 104-355 144-0017 011-563 111-653 010-044 012-220 018-563 780-194 021-101 010-101 011-509 104-0013 010-128 011-508 012-232 011-066

Drive Unit Column Ass'y Frame Wldm't Pin,Clevis 3/8"Dia X 1-3/32"Lg Pin, Cotter - 3/32” X 3/4” Clevis - 3/8"X 3/8” Eye X 2-7/8” Ass'y, Large Gearbox Washer, Flat -1/4" Screw, Machine F/H Slot #10-24 X 1/2" Rod, Brake (13-1/2"X3/8") Nut, Hex - 3/8”-24 Motor, 1 Hp 24 V Capscrew, Hex Hd. 5/16”-18 X 1" Washer, Lock 5/16" Helical Nut, Hex - 5/16”-18 Bushing, Bronze .

Actuator, Brake Ass'y Setscrew, Socket Hd 5/16”-18 X 5/16” Spring - 3/4" X 1" Capscrew Hex - 3/8”-16 X 3-1/4"Lg Washer, Flat - 7 5/16" Nut, Hex - 3/8”-16 Nylon Insert Hinge Pulley, 18 Tooth Timing Bushing C/W Set Key - 1/4"Sq X 1-3/8"Lg 1/8"Radius Belt-Drive (Timing) - 1/2"Pitch 33"Lgx1" Capscrew, Hex Hd. 3/8”-16x1-1/4" Weldment, Motor Mount Plate Bushing, Taperlock Key Motor Shaft - 3/16"X 1" Arm Brake Pivot 5-1/2"X1"X3/8" Nut, Hex - 1-1/4-12 Nte Series Washer, Flat Capscrew, 1/2"-13 X 2" Washer, 1/2" Split Reg. Bearing Cone - 2" Bore Tire- Hub Drive Ass'y - 10x4x6.5 Key Output Shaft And Wheel Hub Capscrew, 5/8”-11 X 3" Nut, Hex - 5/8”-11 Mount, Traction Motor Mount Capscrew, Hex Hd. 1/2"-13 X 2-1/2" Nut, Hex - 1/2"-13 Washer, Lock - 5/8" Internal Tooth Capscrew, Hex Socket - 5/16”-18 X 3/4"

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 127

12.9.7 Gearbox Assembly

Figure 60 : Gearbox Assembly

Page 128

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Gearbox Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 7 6 6 2 6 4 2 1 1 1 2 4 6 2 1 1 1 1 1FT 1 1 1 1 2 3 1

790-351 110-887 110-888 110-889 110-890 110-891 110-892 110-893 110-602 110-603 110-604 110-605 110-443 110-895 110-896 110-897 018-573 018-574 018-575 018-576 018-577 018-578 018-580 036-092 036-093 023-527 023-526 023-528 013-087 010-102 010-051 021-105 021-101 117-235 021-103 021-090 012-268 012-270 036-091 018-582 018-583 111-625 111-626 106-903 021-331 011-563 090-973 120-760 011-151 012-287 R3-10202-01

Ass'y, Large Gearbox Housing - Large Gearbox Cover, Main - Large Gearbox Shaft, Input (Pinion) Shaft, Intermediate (Pinion) Gear , Intermediate Gear, Output Shaft, Output Spacer, Intermediate Shaft Shaft, Brake (11-1/2"LG) Lever, Brake Operating Cover, Output Shaft Cover (Gear Box) Plate, Input Pinion Lock Sleeve, Brake Collar, Thrust #16 Ring, Snap #17 Cup, Bearing Roller, Bearing Taper Bearing Angular Bearing U Nut - 1-1/2" Washer, Lock Washer, Lock Seal Seal Oil Disc, Inner 4574 Graphitic Disc, Outer Steel Separator, Spring Ring, Retaining Capscrew, Hex Socket - 3/8”-16 x 1-1/2" Capscrew, Hex Socket - 1/4"-20 x 1/2" Dowel, Pin - 3/8"Dia x 1" LG Shaft, Key Output And Wheel Hub Key, Square, 3/8 x 1-1/8 LG. Key - 1/4"X 51/64"LG. Round Plug, Socket Pipe, 3/8"-18 Washer, Lock Spring - 1/4" Washer, Spa, 3/8" Helical O-Ring Bearing, Roller Bearing, Roller Nut, Primary (Drive Unit) Nut, Secondary (Drive Unit) Tape, Magnetic Plug, Breather 3/8" Npt Nut, Hex - 1-1/4-12 Nte Series Oil, Gearoil - Premium R & O 68 Guard (Seal) Capscrew, Flat Hex Head, #10-24 x 1/2"LG. Washer, Spacer - .880"ID X 1-1/4"OD x 1/16"THK Washer, Thrust - 7/8"ID X 1-7/16"OD x 1/32”THK

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

Issue Date: 11/11/04 (Part #411-752)

Page 129

12.9.8 Wiring Kit - Rear Battery Box Plate

Figure 61 : Wiring Kit - Rear Battery Box Plate

Page 130

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Wiring Kit - Rear Battery Box Plate Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7

2 2 1 1 1 1 1

144-5010 030-043 030-778 030-098 030-788 090-892-0020 090-892-0052 090-903-0142

Kit-Wrg Rear Battery Box Plate Wire Terminal Ins. Slv, Blue #10 Wire Terminals .25", Red Wire Terminal, Red, 5/16" Ring Terminal - 0.187" Red Wire/m (2"Lg) Black #18/16 Wire/m (5-1/4"Lg) Black #18/16 Wire/m (14-1/4" Lg.) #18/16 Blk/Wht

3000 3000 3000 3000 3000 3000 3000 3000

Issue Date: 11/11/04 (Part #411-752)

Page 131

12.10 Hydraulic Layout - Single Stage 25

25

10, 11, 12, 13, 14

10, 11, 12, 13, 14

2

25

25

27

27

35

35

4

5

3

6

23

24

35

35

26 25 34 36

6

5

24

32

17

18

1

11 12 13 14

26 25 25

9

25

11

34 36

16 15

16

20 21 22

1 4

23

3

2

19

17

18

1

2

2

32

2 32

1

1 19 33 20 21

8

15

1 2 32

12

28 29 30 31

28 29 30 31

7

13, 14

1 1

1

10

8 28

2

Figure 62 : Hydraulic Layout - Single Stage, 63", 68" Lift

Page 132

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Hydraulic Layout - Single Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19** 20 21 22 23** 24** 25 26 27 28 29 30 31 32 33 33 34 35 36

2 2 3 1 1 1 1 1 4 2 4 4 4 4 4 1 1 2 6 1 4 2 1 1 1 8 2 2 2 4 4 4 1 1 1 2 4 2

143-5075 143-5075-1 036-708 036-702 143-5031-1 100-5013 100-5013-1 100-5013-2 100-5013-3 033-837 034-716 034-709 034-713 010-001 011-506 012-210 012-202 143-0052 035-228 035-272 025-087 143-5058 013-034 103-916 103-736 786-176 786-177 013-002 104-674 104-675 143-0079 010-037 012-211 012-200 143-5031 100-5005-15 100-5005-16 104-117 034-511 014-003

Hydraulic Layout M/R-1stg 63"Lift Hydraulic Layout M/R-1stg 68"Lift Hose, Twin Ass'y (79") STR. JUC Hose, Twin Ass'y (84") STR. JUC Hose Ass'y (Reach & Tilt Cyl.) Hose #4 High Pressure (14"Lg) Hose #4 High Pressure (17"Lg) Hose #4 High Pressure (21"Lg) Hose #4 High Pressure (24"Lg) Fuse, Velocity - 7.5GPM - 3.28" Lg. Fitting, #4 Bulkhead 90° Adaptor, Tee (4MJ-4MJ-4MJ) Fitting, Bulkhead Straight Capscrew, Hex Hd. 1/4"-20 x 1" Nut, Hex - 1/4"-20 Washer, Flat - 1/4" Bolt S Washer, Lock Washer - 1/4" Helical Strap, Hose Clamp - 6-7/8"x1-1/2" Rch Cyl Clamp, Hose - 3"- 4" Clamp Ties, Cable Cylinder Ass'y (3"Dia) Cir-Clip - 1" ID Pin Clevis Cylinder Ass'y (Left) 2"Dia Cylinder Ass'y (Right) 2"Dia Ring, Retaining 3/4" ID Pin, Clevis - Bottom Pin, Clevis - Top Bracket, Bulkhead 3-3/8"Lg Capscrew, Hex Hd. - 5/16"-18 X 3/4" Washer, Flat - 5/16" Washer, Lock Helical - 5/16" Hose, #4 Ass'y (32"Lg) Hose, 6# H.P. (46"Lg) Str. 90° Hose, 6# H.P. (51"Lg) Str. 90° Clevis, Tilt Cylinder - Reach Assembly Adapter, 90° - 4-5S Setscrew, Sckt Hd C.P. 5/16"-18 X 5/16"

3000-63 3000-68 3000-63 3000-63 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63 3000-68 3000-63,68 3000-63,68 3000-63,68

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 133

12.10.1

Reach Cylinder Assembly - Single Stage

3 10 1 9 7 12 8

11 14

2

7 13

4

13 5

1

5

15 16

Figure 63 : Reach Cylinder Assembly - Single Stage, 63", 68" Lift Page 134

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Reach Cylinder Assembly - Single Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

143-5058 143-5057 115-074 115-071 115-072 034-019 011-535 036-018 013-045 036-136 036-132 036-137 036-135 036-112 036-108 105-733 104-069

Cylinder Ass'y - Reach (3"Dia) Weldment, Housing Ram Nut, Head Piston Fitting, Hose Nut, Huglock - 3/4"-10 Wiper, Rod C-Clip Ring, Back-Up "O"-Ring Ring, Back-Up "O"-Ring "U"-Cup "O"-Ring Ball, Steel - 1/4" Dia. Retainer, Ball

3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68

Issue Date: 11/11/04 (Part #411-752)

Page 135

12.10.2

Tilt Cylinder Assemblies - Single Stage

3 8 7 10 6 11

5 9

2

12 14 13

4

13 1

Figure 64 : Tilt Cylinder Assemblies - Single Stage, 63", 68" Lift Page 136

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

3000 Tilt Cylinder Assemblies - Single Stage Item

Qty

Part No

General Description

Specific Description

◄

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 -

786-177 786-176 786-152 786-178 115-675 118-659 115-673 036-159 036-145 036-134 036-146 036-147 036-148 013-098 011-554 036-118 012-239 780-609

Cylinder Ass'y (Right) 2"Dia Cylinder Ass'y (Left) 2"Dia Housing Assembly (Right) Housing Assembly (Left) Ram - 2" Double Acting Cyl (3/4"Dia) Nut, Head Piston O-Ring - 1"OD x 3/4"ID x 1/8" Ring, Back Up - 1"OD x 3/4"ID x 1/16" O-Ring - 2"Od X 1-3/4"Id Ring, Back Up - 2" OD x1-3/4 ID x 1/16"Thk O-Ring, 5/8"OD x 1/2"ID x 1/16" Wiper, Rod - 1"OD x 3/4"ID x 1/8" C-Clip, Internal Ret Ring Type Dia 2" Nut, Hex - 1/2”-13 Nylon Insert U-Cup, - 2"OD x 1-3/8" x 1/2" Washer, Spacer - 1/2"ID x 1"OD x 1/8"Thk Kit Seal (Includes Items Marked ●)

3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68 3000-63,68

1 1 2 3 4 5● 6● 7● 8● 9● 10● 11 12 13● 14 -

Issue Date: 11/11/04 (Part #411-752)

Page 137

12.11 Hydraulic Layout - Two Stage

25

25

10, 11, 12, 13, 14

10, 11, 12, 13, 14

2

25

25

27

27

34

34

4

5

24

32

17

18

1

5

3

6

23

24

34

34

26 25 33 35

6

11 12 13 14

26 25 9

25

25

11

33 35

16 15

16

20 21 22

1 4

23

3

2

17

19

18

1

2

32

19

32 2

20 21

8

2

1

1 15

12

13, 14

33

28 29 30 31

1

7

28 29 30 31

1 1

2 32

1

8

7

28 29 30 31

2

Figure 65 : Hydraulic Layout - Two Stage, 118", 130", 150" Lift Page 138

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Hydraulic Layout - Two Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19** 20 21 22 23** 24** 25 26 27 28 29 30 31 32 33 34 35

2 2 2 3 1 1 1 1 1 4 2 2 4 4 4 4 1 1 2 6 1 4 2 1 1 1 8 2 2 2 4 4 4 1 2 4 2

143-5022 143-5022-1 143-5022-2 036-570 036-571 036-572 143-5031-1 100-5013 100-5013-1 100-5013-2 100-5013-3 033-837 034-716 034-709 035-204 010-001 011-506 012-210 012-202 143-0052 035-228 035-272 025-087 143-5058 013-034 103-916 103-736 786-176 786-177 013-002 104-674 104-675 143-0079 010-037 012-211 012-200 143-5031 104-117 034-511 014-003

Hydraulic Layout M/R -2stg 118"Lift] Hydraulic Layout M/R -2stg 130"Lift] Hydraulic Layout M/R -2stg 150"Lift] Hose, Twin Ass'y (139") STR. JUC Hose, Twin Ass'y (149") STR. JUC Hose, Twin Ass'y (169") STR. JUC Hose Ass'y (Reach & Tilt Cyl.) Hose #4 High Pressure (14"Lg) Hose #4 High Pressure (17"Lg) Hose #4 High Pressure (21"Lg) Hose #4 High Pressure (24"Lg) Fuse, Velocity - 7.5GPM - 3.28" Lg. Fitting, #4 Bulkhead 90° Adaptor, Tee (4MJ-4MJ-4MJ) Clamp Capscrew, Hex Hd. 1/4"-20 x 1" Nut, Hex - 1/4"-20 Washer, Flat - 1/4" Bolt S Washer, Lock Washer - 1/4" Helical Strap, Hose Clamp - 6-7/8"x1-1/2" Rch Cyl Clamp, Hose - 3"- 4" Clamp Ties, Cable Cylinder Ass'y (3"Dia) Cir-Clip - 1" ID Pin Clevis Cylinder Ass'y (Left) 2"Dia Cylinder Ass'y (Right) 2"Dia Ring, Retaining 3/4" ID Pin, Clevis - Bottom Pin, Clevis - Top Bracket, Bulkhead 3-3/8"Lg Capscrew, Hex Hd. - 5/16"-18 X 3/4" Washer, Flat - 5/16" Washer, Lock Helical - 5/16" Hose, #4 Ass'y (32"Lg) Clevis, Tilt Cylinder - Reach Assembly Adapter, 90° - 4-5S Setscrew, Sckt Hd C.P. 5/16"-18 X 5/16"

3000-118 3000-130 3000-150 3000-118 3000-130 3000-150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 139

12.11.1

Reach Cylinder Assembly - Two Stage

3 10 1 9 7 12 8

11 14

2

7 13

4

13 5

1

5

15 16

Figure 66 : Reach Cylinder Assembly - 118", 130", 150" Lift Page 140

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Reach Cylinder Assembly - Two Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

143-5058 143-5057 115-074 115-071 115-072 034-019 011-535 036-018 013-045 036-136 036-132 036-137 036-135 036-112 036-108 105-733 104-069

Cylinder Ass'y - Reach (3"Dia) Weldment, Housing Ram Nut, Head Piston Fitting, Hose Nut, Huglock - 3/4"-10 Wiper, Rod C-Clip Ring, Back-Up "O"-Ring Ring, Back-Up "O"-Ring "U"-Cup "O"-Ring Ball, Steel - 1/4" Dia. Retainer, Ball

3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150

Issue Date: 11/11/04 (Part #411-752)

Page 141

12.11.2

Tilt Cylinder Assemblies - Two Stage

3 8 7 10 6 11

5 9

2

12 14 13

4

13 1

Figure 67 : Tilt Cylinder Assemblies - 118", 130", 150" Lift Page 142

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

3000 Tilt Cylinder Assemblies - Two Stage Item

Qty

Part No

General Description

Specific Description

◄

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 -

786-177 786-176 786-152 786-178 115-675 118-659 115-673 036-159 036-145 036-134 036-146 036-147 036-148 013-098 011-554 036-118 012-239 780-609

Cylinder Ass'y (Right) 2"Dia Cylinder Ass'y (Left) 2"Dia Housing Assembly (Right) Housing Assembly (Left) Ram - 2" Double Acting Cyl (3/4"Dia) Nut, Head Piston O-Ring - 1"OD x 3/4"ID x 1/8" Ring, Back Up - 1"OD x 3/4"ID x 1/16" O-Ring - 2"Od X 1-3/4"Id Ring, Back Up - 2" OD x1-3/4 ID x 1/16"Thk O-Ring, 5/8"OD x 1/2"ID x 1/16" Wiper, Rod - 1"OD x 3/4"ID x 1/8" C-Clip, Internal Ret Ring Type Dia 2" Nut, Hex - 1/2”-13 Nylon Insert U-Cup, - 2"OD x 1-3/8" x 1/2" Washer, Spacer - 1/2"ID x 1"OD x 1/8"Thk Kit Seal (Includes Items Marked ●)

3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150 3000-118,130,150

1 1 2 3 4 5● 6● 7● 8● 9● 10● 11 12 13● 14 -

Issue Date: 11/11/04 (Part #411-752)

Page 143

12.12 Hydraulic Layout - Two Stage Full Free

25

25

10, 11, 12, 13, 14

2

10, 11, 12, 13, 14

6 25

27

27

42

42

4

5

3

6

23

17

32

18

1

42

26 25 41 43

24

11 12 13 14

24

42

5

25

26 25 9

25

25 11

16 15

41 43

16

20 21 22 1

2

4

3

23

2

17

19

18

1

32 40 19

39

38 37

20 21

8

12

15

13, 14

1

32 2

40

1

28 39 37

39

39

44 12 14

1 8 10

29 30 31

37

28 1

13 14 33 35

40

35 34

2

13 14 33

39

7

Figure 68 : Hydraulic Layout - Two Stage, 130" Lift Page 144

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Hydraulic Layout - Two Stage Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19** 20 21 22 23** 24** 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 39 40

2 2 2 3 1 1 1 1 1 4 2 2 4 4 4 4 1 1 2 6 1 4 2 1 1 1 8 2 2 2 4 4 4 1 3 2 2 10 8 1 2 2 2 1

143-5104 036-708 036-702 036-704 143-5031-1 100-5013 100-5013-1 100-5013-2 100-5013-3 033-837 034-716 034-709 035-204 010-001 011-506 012-210 012-202 143-0052 035-228 035-272 025-087 143-5058 013-034 103-916 103-736 786-176 786-177 013-002 104-674 104-675 143-0079 010-037 012-211 012-200 143-5031 010-000 035-205 033-663 011-020 034-713 034-608 143-5108 143-5108-1 143-5108-2 100-5005-21

Hydraulic Layout M/R -2stg Full Free Hose, Twin Ass'y (139") STR. JIC Hose, Twin Ass'y (") STR. JIC Hose, Twin Ass'y (") STR. JIC Hose Ass'y (Reach & Tilt Cyl.) Hose #4 High Pressure (14"Lg) Hose #4 High Pressure (17"Lg) Hose #4 High Pressure (21"Lg) Hose #4 High Pressure (24"Lg) Fuse, Velocity - 7.5GPM - 3.28" Lg. Fitting, #4 Bulkhead 90° Adapter, Tee (4MJ-4MJ-4MJ) Clamp Capscrew, Hex Hd. 1/4"-20 x 1" Nut, Hex - 1/4"-20 Washer, Flat - 1/4" Bolt S Washer, Lock Washer - 1/4" Helical Strap, Hose Clamp - 6-7/8"x1-1/2" Rch Cyl Clamp, Hose - 3"- 4" Clamp Ties, Cable Cylinder Ass'y (3"Dia) Cir-Clip - 1" ID Pin Clevis Cylinder Ass'y (Left) 2"Dia Cylinder Ass'y (Right) 2"Dia Ring, Retaining 3/4" ID Pin, Clevis - Bottom Pin, Clevis - Top Bracket, Bulkhead 3-3/8"Lg Capscrew, Hex Hd. - 5/16"-18 X 3/4" Washer, Flat - 5/16" Washer, Lock Helical - 5/16" Hose, #4 Ass'y (32"Lg) Capscrew, Hex Hd. - 1/4"-20 x 3/4" Clamp Velocity Fuse-7.5 GPM Screw, Machine R/H Slot 1/4"-20 X 3/4" Fitting, Bulkhead Str. 4-4 Bulkhead Fitting-#6 Male Hose Chain Ass'y, Flex Link w/Hoses Chain Ass'y, Flex Link w/Hoses Chain Ass'y, Flex Link w/Hoses Hose Ass'y - Bulkhead to Lift Cyl.

3000-2stg Full Free 3000-118" Full Free 3000-130" Full Free 3000-150" Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-118" Full Free 3000-130" Full Free 3000-150" Full Free 3000-2stg Full Free

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Continued…

Issue Date: 11/11/04 (Part #411-752)

Page 145

Hydraulic Layout - Two Stage Full Free 25

25

10, 11, 12, 13, 14

10, 11, 12, 13, 14

2

6 25

27

27

42

42

4

5

3

6

23

17

32

18

1

42

26 25 41 43

24

11 12 13 14

24

42

5

25

26 25 9

25

25 11

16 15

41 43

16

20 21 22 1

2

4

3

23

2

17

19

18

1

32 40 19

39

38 37

20 21

8

12

15

13, 14

1

32 2

40

1

28 39 37

39

39

44 12 14

1 8 10

29 30 31

37

28 1

13 14 33 35

40

35 34

2

13 14 33

39

7

Figure 69 : Hydraulic Layout - Two Stage Full Free, 118", 130", 150" Lift Page 146

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Hydraulic Layout - Two Stage Full Free Item

Qty

Part No

General Description

Specific Description

41 42 43 44 44 44 45 45 45

2 4 2 1 1 1 1 1 1

104-117 034-511 014-003 143-5106 143-5106-1 143-5106-2 143-5105 143-5105-1 143-5105-2

Clevis, Tilt Cylinder - Reach Assy Adapter 90° Setscrew, Socket Hd Cp 5/16"-18 X 5/16" Inner Mast With I.H. Channel Inner Mast With I.H. Channel Inner Mast With I.H. Channel Outer Mast With I.H. Channel Outer Mast With I.H. Channel Outer Mast With I.H. Channel

3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-118" Full Free 3000-130" Full Free 3000-150" Full Free 3000-118" Full Free 3000-130" Full Free 3000-150" Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 147

12.12.1

Reach Cylinder Assembly - Two Stage

3 10 1 9 7 12 8

11 14

2

7 13

4

13 5

1

5

15 16

Figure 70 : Reach Cylinder Assembly - Two Stage, 130" Lift, 118", 130", 150" Lift Page 148

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Reach Cylinder Assembly - Two Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

143-5058 143-5057 115-074 115-071 115-072 034-019 011-535 036-018 013-045 036-136 036-132 036-137 036-135 036-112 036-108 105-733 104-069

Cylinder Ass'y - Reach (3"Dia) Weldment, Housing Ram Nut, Head Piston Fitting, Hose Nut, Huglock - 3/4"-10 Wiper, Rod C-Clip Ring, Back-Up "O"-Ring Ring, Back-Up "O"-Ring "U"-Cup "O"-Ring Ball, Steel - 1/4" Dia. Retainer, Ball

3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 149

12.12.2

Tilt Cylinder Assemblies - Two Stage

3 8 7 10 6 11

5 9

2

12 14 13

4

13 1

Figure 71 : 3000 Tilt Cylinder Assemblies - Two Stage, 130" Lift, 118", 130", 150" Lift Page 150

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

3000 Tilt Cylinder Assemblies - Two Stage Item

Qty

Part No

General Description

Specific Description

◄

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 -

786-177 786-176 786-152 786-178 115-675 118-659 115-673 036-159 036-145 036-134 036-146 036-147 036-148 013-098 011-554 036-118 012-239 780-609

Cylinder Ass'y (Right) 2"Dia Cylinder Ass'y (Left) 2"Dia Housing Assembly (Right) Housing Assembly (Left) Ram - 2" Double Acting Cyl (3/4"Dia) Nut, Head Piston O-Ring - 1"OD x 3/4"ID x 1/8" Ring, Back Up - 1"OD x 3/4"ID x 1/16" O-Ring - 2"Od X 1-3/4"Id Ring, Back Up - 2" OD x1-3/4 ID x 1/16"Thk O-Ring, 5/8"OD x 1/2"ID x 1/16" Wiper, Rod - 1"OD x 3/4"ID x 1/8" C-Clip, Internal Ret Ring Type Dia 2" Nut, Hex - 1/2”-13 Nylon Insert U-Cup, - 2"OD x 1-3/8" x 1/2" Washer, Spacer - 1/2"ID x 1"OD x 1/8"Thk Kit Seal (Includes Items Marked ●)

3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free 3000-2stg Full Free

1 1 2 3 4 5● 6● 7● 8● 9● 10● 11 12 13● 14 -

Issue Date: 11/11/04 (Part #411-752)

Page 151

12.13 Hydraulic Layout - Three Stage 25

25

10, 11, 12, 13, 14

10, 11, 12, 13, 14

2

25

27

27

42

42

4

5

3

6

23

24

42

41 43

24

32

17

18

1

11 12 13 14

42

26 25

5

6

25

26 25 9

25

25 11

16 15

41 43

16

20 21 22 1

2 4

23

3

2

17

19

18

1

32

19 40 20 21

8

39

38

1

1

37

15

12

13, 14

39

1

32 2

40 39

28 35

12 14 44

39

37

1

8 35

28

39 32 13 14 33 34

10 13 14 33

29 30 31 2

40

11, 13, 14

7

Figure 72 : Hydraulic Layout - Three Stage, 160", 180" Lift Page 152

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Hydraulic Layout - Three Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40 41 42 43 44

4 2 3 1 1 1 1 1 4 2 2 4 4 4 4 1 1 2 6 1 4 2 1 1 1 8 2 2 2 4 4 4 1 3 2 1 2 6 1 2 1 1 2 4 2 10

143-5018 143-5018-1 143-5019-2 143-5019-3 143-5031-1 100-5013 100-5013-1 100-5013-2 100-5013-3 033-837 034-716 034-709 035-204 010-001 011-506 012-210 012-202 143-0052 035-228 035-272 025-087 143-5058 013-034 103-916 103-736 786-176 786-177 013-002 104-674 104-675 143-0054 010-037 012-211 012-200 143-5031 010-000 035-304 143-0085 034-715 034-713 034-608 143-5108-3 100-5005-11 100-5005-17 104-117 034-511 014-003 011-020

Hydraulic Layout M/R -3stg 160"Lift Hydraulic Layout M/R -3stg 180"Lift Hose, Twin Ass'y (126") STR. Hose, Twin Ass'y (149") STR. JUC Hose Ass'y (Reach & Tilt Cyl.) Hose #4 High Pressure (14"Lg) Hose #4 High Pressure (17"Lg) Hose #4 High Pressure (21"Lg) Hose #4 High Pressure (24"Lg) Fuse, Velocity - 7.5GPM - 3.28" Lg. Fitting, #4 Bulkhead 90° Adapter, Tee (4MJ-4MJ-4MJ) Clamp Capscrew, Hex Hd. 1/4"-20 x 1" Nut, Hex - 1/4"-20 Washer, Flat - 1/4" Bolt S Washer, Lock Washer - 1/4" Helical Strap, Hose Clamp - 6-7/8"x1-1/2" Rch Cyl Clamp, Hose - 3"- 4" Clamp Ties, Cable Cylinder Ass'y (3"Dia) Cir-Clip - 1" ID Pin Clevis Cylinder Ass'y (Left) 2"Dia Cylinder Ass'y (Right) 2"Dia Ring, Retaining 3/4" ID Pin, Clevis - Bottom Pin, Clevis - Top Bracket, Bulkhead Capscrew, Hex Hd. - 5/16"-18 X 3/4" Washer, Flat - 5/16" Washer, Lock Helical - 5/16" Hose, #4 Ass'y (32"Lg) Capscrew, Hex Hd. 1/4"-20 X 3/4" Clamp, Double Hose 3/4"Dia Bracket, Hose Fitting, #4 Bulkhead 45 Deg Fitting, Bulkhead Straight #4h-#4h Fitting, Bulkhead - #6 Male Hose Flex Link Chain Ass'y With Hoses Hose 6# H.P. (55"Lg) Str. 90° Hose 6# H.P. (60"Lg) Str- 90° Clevis, Tilt Cylinder Reach Assy Adapter 90 Deg - 4-5s Setscrew, Sckt Hd Cp 5/16"-18 X 5/16" Screw, Machine R/H Slot 1/4"-20 X 3/4"

3000-160 3000-180 3000-160 3000-180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160 3000-160 3000-180 3000-160,180 3000-160,180 3000-160,180 3000-160,180

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 153

12.13.1

Reach Cylinder Assembly - Three Stage

3 10 1 9 7 12 8

11 14

2

7 13

4

13 5

1

5

15 16

Figure 73 : 3000 Reach Cylinder Assembly - Three Stage, 160", 180" Lift Page 154

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Reach Cylinder Assembly - Three Stage Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

143-5058 143-5057 115-074 115-071 115-072 034-019 011-535 036-018 013-045 036-136 036-132 036-137 036-135 036-112 036-108 105-733 104-069

Cylinder Ass'y - Reach (3"Dia) Weldment, Housing Ram Nut, Head Piston Fitting, Hose Nut, Huglock - 3/4"-10 Wiper, Rod C-Clip Ring, Back-Up "O"-Ring Ring, Back-Up "O"-Ring "U"-Cup "O"-Ring Ball, Steel - 1/4" Dia. Retainer, Ball

3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180

Issue Date: 11/11/04 (Part #411-752)

Page 155

12.13.2

Tilt Cylinder Assemblies - Three Stage

3 8 7 10 6 11

5 9

2

12 14 13

4

13 1

Figure 74 : 3000 Tilt Cylinder Assemblies - Three Stage, 160", 180" Lift Page 156

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

3000 Tilt Cylinder Assemblies - Three Stage Item

Qty

Part No

General Description

Specific Description

◄

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 -

786-177 786-176 786-152 786-178 115-675 118-659 115-673 036-159 036-145 036-134 036-146 036-147 036-148 013-098 011-554 036-118 012-239 780-609

Cylinder Ass'y (Right) 2"Dia Cylinder Ass'y (Left) 2"Dia Housing Assembly (Right) Housing Assembly (Left) Ram - 2" Double Acting Cyl (3/4"Dia) Nut, Head Piston O-Ring - 1"OD x 3/4"ID x 1/8" Ring, Back Up - 1"OD x 3/4"ID x 1/16" O-Ring - 2"Od X 1-3/4"Id Ring, Back Up - 2" OD x1-3/4 ID x 1/16"Thk O-Ring, 5/8"OD x 1/2"ID x 1/16" Wiper, Rod - 1"OD x 3/4"ID x 1/8" C-Clip, Internal Ret Ring Type Dia 2" Nut, Hex - 1/2”-13 Nylon Insert U-Cup, - 2"OD x 1-3/8" x 1/2" Washer, Spacer - 1/2"ID x 1"OD x 1/8"Thk Kit Seal (Includes Items Marked ●)

3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180 3000-160,180

1 1 2 3 4 5● 6● 7● 8● 9● 10● 11 12 13● 14 -

Issue Date: 11/11/04 (Part #411-752)

Page 157

12.14 Hydraulic Layout - Three Stage Full Free

3 13 12 11 10 2 1

2

1

8

8

9

17 14 15 16

8

4

5

6

7

Figure 75 : 3000 Hydraulic Layout - Three Stage, 172" Full Free Page 158

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Hydraulic Layout - Three Stage Full Free Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 2 1 4 1 1 2 8 4 4 4 4 6 6 6 6

145-5025 036-538 036-539 036-544 100-5004-6 034-536 100-5005-9 033-837 033-663 034-621 010-029 012-220 012-239 011-508 010-001 012-202 012-210 035-272

Hydraulic Layout M/R -3stg 172"Lift Hose Reel Right Hose Reel Left Twin Hose Assembly - 156"Lg Hose (78"Lg) 6# High Pressure Adapter, 8-6 Hose #6 HP (20"Lg) Str.-90 Deg Velocity Fuse -7.5gpm-3.28" Length Velocity Fuse-7.5 Gpm Fitting, 6-6 Capscrew, 1/2"-13 X 3-1/2" Washer, Lock - 1/2" Split Reg. Washer, 1/2" Id X 1"Od X 1/8"Thk Spacer Nut, Hex - 1/2"-13 Capscrew, Hex Hd. 1/4"-20 X 1" Lock Washer, 1/4" Helical Washer, Flat - 1/4" Bolt S Clamp

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 159

12.15 Body Hydraulic Layout - One and Two Stage

Figure 76 : 3000 Body Hydraulic Layout - One and Two Stage Page 160

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Body Hydraulic Layout - One and Two Stage Item

Qty

Part No

◄

-

145-5009

1** 2 3 4 5 6 7 8 9 10** 11 12* 13 14 15 16 17* 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

1 2 7 4 1 4 4 4 4 1 1 1 1 2 3 7 1 1 1 1 1 1 1 1 1 1 4 10 2 4 1 1 1 1 4 1 1 1 1 1 1 1 2

144-5026 010-037 012-210 012-200 033-106-1 010-039 012-211 012-201 011-507 145-5008 100-5005-17 145-5004 033-501 034-505 010-003 012-202 145-5010 033-587 034-505 034-555 034-619 100-5005 100-5005-11 100-5013-8 100-5013-3 100-5005-3 100-5014-1 034-718 033-841 010-002 100-5008 034-587 034-614 100-5010 012-252 145-0010 033-875 100-5014-4 100-5013-7 100-0001 100-5014-1 100-5014 010-011

General Description Body, Hyd. Layout - Internal Hose Routing Valve Assy 3 Spools (Salami) Capscrew, Hex Hd. - 5/16"-18 X 3/4" Washer, Flat - 1/4" Bolt S Washer, Lock - 5/16" Helical Powerpack Ass'y 24v Cap Screw, Hex Hd. - 3/8"-16 X 1" Washer, Flat - 5/16" Bolt Size Washer, Lock - 3/8" Dia.Helical Nut, Hex - 3/8"-16 Reservoir Ass'y Hose #6 H.P. (60"Lg) Str.-90° Valve Ass'y, Load Lowering Valve, Load Lowering Control Adapter, 8-6 Capscrew, Hex Hd. - 1/4"-20 X 2" Washer, Lock - 1/4" Helical Valve, Relief Assembly Valve Relief Adapter, 8-6 Adapter, Fitting 8-4 Fitting, 4-4 Hose #6 H.P. (8"Lg) Str. - 90° Hose #6 H.P. (55"Lg) Str. - 90° Hose #4 H.P. (50"Lg) - Str. Hose #4 H.P. (24"Lg) - Str. Hose #6 H.P. (34'lg) Str.-90° Elbow Hose, #4 Ass'y (50"Lg) Adapter #6 M Sae - #4 M Jic 37° Valve, Dual P.O. Check (Lock) Capscrew, Hex Hd. - 1/4"-20 X 1-1/2" Hose 8# Med Pressure (39"Lg) Adapter, 8-8 Fitting, 90° Elbow - 10-12 Hose (40"Lg) 12# L.P. Long Suction Washer,Flat - 3/8"Id Bolt S Bracket, Valve Mounting Valve, Time Delay Flow Control Hose, #4 Ass'y (12"Lg) Hose #4 High Pressure (32"Lg) Str. Decal,Warning Time Delay Valve Hose, #4 Ass'y (50"Lg) Hose, #4 Ass'y (32"Lg) Capscrew, Hex Hd. - 5/16-18 X 2-1/2"

Specific Description 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 161

12.16 Control Valve Assembly 3

6 5

8

5 8

6 7

5

2 1

Figure 77 : Hydraulic Control Valve - One and Two Stage

Page 162

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Control Valve Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8

1 1 1 1 4 4 1 1

144-5026 907-5155 034-587 034-619 034-574 034-597 034-533 034-727 034-582

Valve Assy 3 Spools (Salami) Valve-Manual Triple Spool Adapter, 8-8 Fitting, 4-4 Fitting Fitting, Str. F Pipe W/O-Ring 8-4 Fitting, 4-4 Adapter, Str. - 10MB-6MJ Fitting, 8-6

3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage

Issue Date: 11/11/04 (Part #411-752)

Page 163

12.17 Hydraulic Reservoir Assembly

1

2

4

5

6

3

Figure 78 : Hydraulic Reservoir Assembly - One and Two Stage Page 164

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Hydraulic Reservoir Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6

1 1 1 1 1 1

145-5008 145-5000 035-238 105-5002 034-508 034-519 034-665

Reservoir Ass'y Reservoir Weldment Breather Cap (3/4") Filter Ass'y (Pick 034-616) Adapter, 6-6 (PA) Adapter, Reducer Bush 3/8M-1/4F Pipe Fitting, Tee

3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage 3000 1&2 Stage

Issue Date: 11/11/04 (Part #411-752)

Page 165

12.18 Body Hydraulic Layout - Three Stage

Figure 79 : 3000 Body Hydraulic Layout - Three Stage Page 166

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Body Hydraulic Layout - Three Stage Item

Qty

Part No

◄

-

145-5013

1** 2 3 4 5 6 7 8 9 10** 11 12* 13 14 15 16 17 18* 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

1 2 7 4 1 4 4 4 4 1 1 1 1 1 1 3 7 1 1 1 1 1 1 1 1 1 1 4 10 4 2 4 1 1 1 1 4 1 1 1 1 1 1 2

144-5026 010-037 012-210 012-200 033-106-1 010-039 012-211 012-201 011-507 145-5008 100-5005-17 145-5004-1 033-501 034-505 034-541 010-003 012-202 145-5010 033-587 034-505 034-555 034-619 100-5018 100-5004-6 100-5013-8 100-5013-3 100-5005-3 100-5013-7 034-718 100-5013-5 033-841 010-002 100-5008 034-587 034-614 100-5010 012-252 100-5014-4 033-875 145-0010 100-0001 100-5014-1 100-5014 010-011

General Description

Specific Description

Body, Hyd. Layout - Internal Hose Routing Valve Assy 3 Spools (Salami) Capscrew, Hex Hd. - 5/16"-18 X 3/4" Washer, Flat - 1/4" Bolt S Washer, Lock - 5/16" Helical Powerpack Ass'y 24v Capscrew, Hex Hd. - 3/8"-16 X 1" Washer, Flat - 5/16" Bolt Size Washer, Lock - 3/8" Dia.Helical Nut, Hex - 3/8"-16 Reservoir Ass'y Hose #6 H.P. (60"Lg) Str.-90° Valve Ass'y, Load Lowering Valve, Load Lowering Control Adapter, 8-6 Adapter Fitting 8-8 Capscrew, Hex Hd. - 1/4"-20 X 2" Washer, Lock - 1/4" Helical Valve, Relief Assembly Valve Relief Adapter, 8-6 Adapter, Fitting 8-4 Fitting, 4-4 Hose #6 H.P. - 90° Hose #6 H.P. (78"Lg) Str. - 90° Hose #4 H.P. (50"Lg) - Str. Hose #4 H.P. (24"Lg) - Str. Hose #6 H.P. (34"Lg) Str.-90° Elbow Hose, #4 Ass'y (32"Lg) - Str. Adapter #6 M SAE - #4 M JIC 37° Hose, #4 Ass'y (43"Lg) - Str. Valve, Dual P.O. Check (Lock) Capscrew, Hex Hd. - 1/4"-20 X 1-1/2" Hose #8 Med Pressure (39"Lg) Adapter, 8-8 Fitting, 90° Elbow - 10-12 Hose (40"Lg) 12# L.P. Long Suction Washer, Flat - 3/8"ID Bolt S Hose #4 (12" Lg.) Valve, Time Delay Flow Control Bracket, Valve Mounting Decal, Warning - Time Delay Valve Hose, #4 Ass'y (50"Lg) Hose, #4 Ass'y (32"Lg) Capscrew, Hex Hd. - 5/16-18 X 2-1/2"

BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage

* - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Page 167

12.19 Control Valve Assembly 3

6 5

8

5 8

6 7

5

2 1

Figure 80 : Hydraulic Control Valve - Three Stage

Page 168

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Control Valve Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8

1 1 1 1 4 4 1 1

144-5026 907-5155 034-587 034-619 034-574 034-597 034-533 034-727 034-582

Valve Assy 3 Spools (Salami) Valve-Manual Triple Spool Adapter, 8-8 Fitting, 4-4 Fitting Fitting, Str. F Pipe W/O-Ring 8-4 Fitting, 4-4 Adapter, Str. - 10MB-6MJ Fitting, 8-6

BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage

Issue Date: 11/11/04 (Part #411-752)

Page 169

12.20 Hydraulic Reservoir Assembly

1

2

4

5

6

3

Figure 81 : Hydraulic Reservoir Assembly - Three Stage Page 170

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Hydraulic Reservoir Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6

1 1 1 1 1 1

145-5008 145-5000 035-238 105-5002 034-508 034-519 034-665

Reservoir Ass'y Reservoir Weldment Breather Cap (3/4") Filter Ass'y (Pick 034-616) Adapter, 6-6 (PA) Adapter, Reducer Bush 3/8M-1/4F Pipe Fitting, Tee

BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage BGNR - 3 Stage

Issue Date: 11/11/04 (Part #411-752)

Page 171

12.21 Body Hydraulic Layout - Two Stage Full Free 11

26

35

28

30, 31 3, 16

29

29

47

24

L

L

K J

TO MAST BULKHEAD HOSE BRACKET TO VELOCITY FUSE ON OUTBOARD CYLINDER

I

41 B J

TILT

42

I A

K

40 16, 3, 37, 38

39

G

F

E

REACH

40 42

A

G

B

41

A B

M

C

C D

F G

D

H

E H

25

44 11

29

48

7, 4, 49, 1

TO VELOCITY FUSE ON OUTBOARD CYLINDER TO MAST BULKHEAD HOSE BRACKET

27 24, 25 43

2, 4, 7

32

10

5, 6, 36 8, 9 39 44, 31, 16 3, 40

47 48

27

23

34 35 14

35

2, 4, 7

32

33

20, 26 21

19

17, 18, 15, 3, 16

22

12, 13, 15, 3, 16

23

Figure 82 : 3000 Body Hydraulic Layout - Two Stage Full Free Page 172

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Body Hydraulic Layout - Two Stage Full Free Item

Qty

Part No

General Description

◄ 145-5011 Body, Hyd. Layout - Int. Hose Routing 1** 1 144-5026 Valve Assy 3 Spools (Salami) 2 2 010-037 Capscrew, Hex Hd. - 5/16"-18 x 3/4" 3 7 012-210 Washer, Flat - 1/4" Bolt S 4 4 012-200 Washer, Lock - 5/16" Helical 5 1 033-106-1 Powerpack Ass'y 24V 6 4 010-039 Cap Screw, Hex Hd. - 3/8"-16 x 1" 7 4 012-211 Washer, Flat - 5/16" Bolt Size 8 4 012-201 Washer, Lock - 3/8" Dia.Helical 9 4 011-507 Nut, Hex - 3/8"-16 10** 1 145-5008 Reservoir Ass'y 11 1 100-5005-17 Hose #6 H.P. (60"Lg) Str.-90° 12* 1 145-5004 Valve Ass'y, Load Lowering 13 1 033-501 Valve, Load Lowering Control 14 2 034-505 Adapter, 8-6 15 3 010-003 Capscrew, Hex Hd. - 1/4"-20 x 2" 16 7 012-202 Washer, Lock - 1/4" Helical 17* 1 145-5010 Valve, Relief Assembly 18 1 033-587 Valve Relief 19 1 034-505 Adapter, 8-6 20 1 034-555 Adapter, Fitting 8-4 21 1 034-619 Fitting, 4-4 22 1 100-5018 Hose #6 H.P. - 90° 23 1 100-5004-2 Hose #6 H.P. (36"Lg) 24 1 100-5014-4 Hose #4 H.P. (12"Lg) - Str. 25 1 100-5013-3 Hose #4 H.P. (24"Lg) - Str. 26 1 100-5005-3 Hose #6 H.P. (34"Lg) Str.-90° Elbow 27 4 100-5013-7 Hose, #4 Ass'y (32"Lg) - Str. 28 10 034-718 Adapter #6 M SAE - #4 M JIC 37° 29 4 100-5013-5 Hose, #4 Ass'y (43"Lg) - Str. 30 2 033-841 Valve, Dual P.O. Check (Lock) 31 4 010-002 Capscrew, Hex Hd. - 1/4"-20 X 1-1/2" 32 1 100-5008 Hose #8 Med Pressure (39"Lg) 33 1 034-587 Adapter, 8-8 34 1 034-614 Fitting, 90° Elbow - 10-12 35 1 100-5010 Hose (40"Lg) 12# L.P. Long Suction 36 4 012-252 Washer, Flat - 3/8"ID Bolt S 37 2 010-000 Capscrew, Hex Hd. 1/4"-20 x 3/4" 38 1 135-5009 Weldment, Hose Block 39 2 034-505 Adapter, 8-6 40 2 034-534 Fitting, 4-6 41 2 100-5004-25 Hose #6 H.P. (32" Lg.) 42 1 100-5004-23 Hose #6 H.P. (43" Lg.) 43 1 100-5013-6 Hose #6 H.P. (12" Lg.) 44 1 033-875 Valve, Time Delay Flow Control 45 1 145-0010 Bracket, Valve Mounting 46 1 100-0001 Decal, Warning - Time Delay Valve 47 1 100-5014-1 Hose, #4 Ass'y (50"Lg) 48 1 100-5014 Hose, #4 Ass'y (32"Lg) 49 2 010-011 Capscrew, Hex Hd. - 5/16-18 X 2-1/2" * - INDENTED SUB-ASSEMBLY – SHOWN ON SAME PAGE ** - SUBASSEMBLY SHOWN OWN SEPARATE PAGE

Issue Date: 11/11/04 (Part #411-752)

Specific Description 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free

Page 173

12.22 Control Valve Assembly 3

6 5

8

5 8

6 7

5

2 1

Figure 83 : Hydraulic Control Valve - Two Stage Full Free

Page 174

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Control Valve Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8

1 1 1 1 4 4 1 1

144-5026 907-5155 034-587 034-619 034-574 034-597 034-533 034-727 034-582

Valve Assy 3 Spools (Salami) Valve-Manual Triple Spool Adapter, 8-8 Fitting, 4-4 Fitting Fitting, Str. F Pipe W/O-Ring 8-4 Fitting, 4-4 Adapter, Str. - 10MB-6MJ Fitting, 8-6

3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 175

12.23 Hydraulic Reservoir Assembly

1

2

4

5

6

3

Figure 84 : Hydraulic Reservoir Assembly - Two Stage Full Free Page 176

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Hydraulic Reservoir Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6

1 1 1 1 1 1

145-5008 145-5000 035-238 105-5002 034-508 034-519 034-665

Reservoir Ass'y Reservoir Weldment Breather Cap (3/4") Filter Ass'y (Pick 034-616) Adapter, 6-6 (PA) Adapter, Reducer Bush 3/8M-1/4F Pipe Fitting, Tee

3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free 3000-130 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 177

12.24 Body Hydraulic Layout - Three Stage Full Free 11

19

27

12 17 29 30 B

T

A B

A B

C D

C D

TO LEFT HAND HOSE REEL (TILT) TO RIGHT HAND HOSE REEL (REACH)

P

B

18

A

3 13

34 11

7, 4, 37, 1

18 20

16

21

22

2, 4, 7

24

10

5, 6, 28 8, 9 31 34, 25, 14 3, 40

16 33

20

17

26 27

2, 4, 7

19

24

25

18

19

15, 13, 14, 3,

12

Figure 85 : 3000 Body Hydraulic Layout - Three Stage 172" Full Free Page 178

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Body Hydraulic Layout - Three Stage Full Free Item

Qty

Part No

◄

1

145-5023

1** 2 3 4 5 6 7 8 9 10** 11 12 13 14 15** 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 2 5 4 1 4 4 4 4 1 1 1 3 3 1 3 1 1 1 2 1 1 2 1 1 1 1 4 1 1

144-5029 010-037 012-210 012-200 033-106-1 010-039 012-211 012-201 011-507 145-5008 100-5005-17 100-5005-22 010-003 012-202 145-5024 100-5005-25 100-5018-1 100-5013-3 100-5005-3 100-5005-29 100-5005-23 100-5005-24 010-002 100-5008 034-587 034-614 100-5010 012-252 142-5030 907-5161-1

2 2 1 1 1 1 2

034-505 034-534 100-5014-4 033-875 145-0010 100-0001 010-011

30 31 32 33 34 35 36 37

Issue Date: 11/11/04 (Part #411-752)

General Description Body, Hyd. Layout – Internal Hose Routing Valve Assy 3 Spools - Full Free Capscrew, Hex Hd. - 5/16"-18 X 3/4" Washer, Flat - 1/4" Bolt S Flat Washer, Lock - 5/16" Helical Powerpack Ass'y 24v Capscrew, Hex Hd. 3/8"-16 X 1" Washer, Flat - 5/16" Bolt Size Washer, Lock - 3/8" Dia.Helical Nut, Hex - 3/8"-16 Reservoir Ass'y Hose #6 H.P. (60"Lg) Str.-90° Hose #6 H.P. (25"Lg) Str.-90° Capscrew, Hex Hd. - 1/4"-20 X 2" Washer, Lock - 1/4" Helical Ass'y, Relief Valve Ass'y - Full Free Hose #6 H.P. (114"Lg) Str.-90° Hose #6 H.P. (25" Lg) 90° Elbow Hose #4 H.P. (24" Lg) Str. Hose #6 H.P. (34" Lg) Str.-90° Elbow Hose #6 H.P. (96"Lg) Str.-90° Hose #6 H.P. (48"Lg) Str.-90° Hose #6 H.P. (65"Lg) Str.-90° Capscrew, Hex Hd. 1/4"-20 X 1-1/2" Hose #8 (39"Lg) Med Pressure Adapter, 8-8 Fitting, 90° Elbow 10-12 Hose #12 (40"Lg) L.P.-Long Suction Washer, Flat - 3/8"ID Bolt S Bracket, Mounting - Seq Vlv - Full Free Assy, Sequence Valve - Full Free Mast Block Adapter, 8-6 Fitting, 4-6 Hose, #4 Ass'y (12"Lg) Valve, Time Delay Flow Control Bracket, Mounting Valve Decal,Warning Time Delay Valve Capscrew, Hex Hd. 5/16"-18 X 2-1/2"

Specific Description 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

Page 179

12.25 Control Valve Assembly 3

6 5

8

5 8

6 7

5

2 1

Figure 86 : 3000 Body Hydraulic Layout - Two Stage Full Free Page 180

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Control Valve Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6 7 8

1 1 1 1 4 4 1 1

144-5029 907-5155 034-587 034-619 034-574 034-597 034-534 034-727 034-582

Valve Assy 3 Spools - Full Free Valve-Manual Triple Spool Adapter, 8-8 Fitting, 4-4 Fitting Fitting, Str. F Pipe w/O-Ring 8-4 Fitting, 4-6 Adapter, Straight - 10MB-6MJ Fitting, 8-6

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 181

12.26 Relief Valve Assembly

2

5

3

3 4

1

Figure 87 : Relief Valve Assembly - Three Stage 172" Full Free

Page 182

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Relief Valve Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5

1 1 1 1 1

145-5024 033-587 034-665 034-555 034-619 034-566

Relief Valve Assembly Valve, Relief Fitting, Tee Adapter, Fitting 0102-8-4 Fitting, 2103-4-4 Adapter, 2102-4-4s

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 183

12.27 Hydraulic Reservoir Assembly

1

2

4

5

6

3

Figure 88 : Hydraulic Reservoir Assembly - Three Stage 172" Full Free Page 184

Issue Date: 11/11/04 (Part #411-752)

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625

Hydraulic Reservoir Assembly Item

Qty

Part No

General Description

Specific Description

◄ 1 2 3 4 5 6

1 1 1 1 1 1

145-5008 145-5000 035-238 105-5002 034-508 034-519 034-665

Reservoir Ass'y Reservoir Weldment Breather Cap (3/4") Filter Ass'y (Pick 034-616) Adapter, 6-6 (PA) Adapter, Reducer Bush 3/8M-1/4F Pipe Fitting, Tee

3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free 3000-172 Full Free

Issue Date: 11/11/04 (Part #411-752)

Page 185

13. Wiring/Hydraulic Schematics

Figure 89 : Electrical/Hydraulic Schematic - Mechanical Lift/Tilt/Reach Control Page 186

Issue Date: 11/11/04 (Part #411-752)

Issue Date: 11/11/04 (Part #411-752)

Page 187 Figure 90 : Electrical/Hydraulic Schematic - Electric (Push-Button) Lift and Tilt Control RED WHITE/RED BLUE GREEN BROWN/YEL BLACK

BELLY BUTTON SWITCH OUT BELLY BUTTON SWITCH COM

GREEN RED/GREEN

0-5V THROTTLE

WHITE/RED BLACK

BATTERY NEGATIVE

WHITE/BROWN

BATTERY NEGATIVE

WHITE/GREEN

FORWARD MOSFET DRIVER REVERSE MOSFET DRIVER KEYSWITCH (OR BATTERY +)

WHITE/BLACK

WHITE GREEN ORANGE

0-5V THROTTLE GROUND

CSP15 Walkie Stacker w/Reach and Tilt Feature

SPM-625