Claas Tractor Xerion 3800 TRAC - 3300 SADDLE TRAC Operator's Manual - PDF DOWNLOAD

XERION 3800 TRAC / TRAC VC XERION 3800 SADDLE TRAC XERION 3300 TRAC / TRAC VC XERION 3300 SADDLE TRAC

Supplement to Operator's Manual

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30195

30195

Contents 1 Introduction 1.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1.1 How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1.2

Validity of instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Operation CEBIS 2.1 CEBIS operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.1.1 Assigning the function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.2.1 Hydraulic system configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.2.2

Vehicle configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2.3

CEBIS menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Fieldwork 3.1 Power lifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3.1.1 Controlling the slewing power lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Lubrication chart 4.1 Lubricants and lubrication instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4.1.1 Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4.1.2

Symbols and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.2 Greasing cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.3 Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 4.3.1 10 working hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 4.3.2

100 working hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.3.3

50 / 500 working hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3

1 Introduction 1.1 General Information 30196

1 Introduction 1.1 General Information 66439

1.1.1 How to use this manual The present supplement covers the following functions and chapters: • Assignment of function keys • Slewing power lift control • Lubrication chart 66441

1.1.2 Validity of instructions The present Manual applies to the following vehicle: Designation

Type

Machine serial number from

XERION 3800

781

78100110

XERION 3300

781

78100110

XERION 3300

781

78100012

Operator's manual no.

to 000 293 952 1 000 293 952 1 000 293 952 0 78100109

000 299 683 1 000 299 683 0

The present manual applies only in connection with XERION Operator's manuals with the above part numbers.

For this reason, observe also all information in the XERION Operator's manual, especially the Safety instructions chapter.

The lubrication chart contained in this supplement replaces the lubrication chart included in the Operator's manual.

4

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2 Operation CEBIS 2.1 CEBIS operation 30197

2 Operation CEBIS 2.1 CEBIS operation 67723

2.1.1 Assigning the function keys Frequently used functions can be assigned to the function keys (F1) to (F6) on the multifunction handle. The following functions are available for this purpose:

F2

F1

Operation – Controlling a unit connected to the ISO bus.

Tail power lift F3

F4

– Slew to the right

– Slew to the left

F5

– Centering

Front power lift

F6

– Slew to the right

1

– Slew to the left

23625

– Centering

Yellow / red / green / blue hydraulic ports – Neutral position

– Lift

– Lower

– Float position

CLAAS SEQUENCE MANAGEMENT – Play recorded operating sequence 1-4.

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2 Operation CEBIS 2.1 CEBIS operation 30197

Assigning the function keys – Unlocking the hydraulic system: Set the road travel switch to fieldwork.

Call up the CEBIS (1) menu.

1

Call up the Function key assignment submenu.

– Selecting the function button to be assigned.

– Select the function to be assigned to the selected function key.

2 6521

When the key assignment was successful, "Assignment accepted" appears on the screen.

Function pairs A function pair consists of 2 opposite but associated functions such as Lift and Lower.

When a Function 1 of a function pair is selected, the associated Function 2 is automatically assigned to the adjacent function key. The automatically assigned function may be replaced by one of the alternatives.

Function 1

Function 2

Alternatives

Front power lift / Tail power lift – Slew to the right

– Slew to the left

– Centering

– Slew to the left

– Slew to the right

– Centering

Yellow / red / green / blue hydraulic ports

6

– Lift

– Lower

– Neutral position – Floating position

– Lower

– Lift

– Neutral position – Floating position

– Floating position

– Lift

– Lower – Neutral position

– Neutral position

– Lift

– Lower – Floating position

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2 Operation CEBIS 2.1 CEBIS operation 30197

Adjacent function keys: • F1+F2 • F3+F4 • F5+F6 The status report in the function assignment menu indicates if a function key assignment is permitted:

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

Status report

Consequence / Measure

Assignment accepted

The function key assignment is saved.

Opposite function of F1-F6 is missing

– Complete the function pair.

Function keys locked

– Unlock hydraulic system.

7

2 Operation CEBIS 2.2 Menu structure 30197

2.2 Menu structure 68343

2.2.1 Hydraulic system configuration menu

Menu

submenu

Operation

Example / Note

Slewing power lift adjustment.

Applies to the slewing front or tail power lift, depending on the equipment fitted.

Defining the maximum bypass in working position.

Depending on the pre-set dependence, the bypass refers to the crab steer mode angle or to the longitudinal vehicle axle.

Guideline values: • Flexible units: 0% • Non-flexible units, e.g. grubbers: Above approx. 50%

Guideline value = 0%

The bypass in transport position can only be below or equal to the bypass in working position. Otherwise, the CEBIS system adapts the values.

Adjusting the power lift threshold value.

See Fieldwork chapter.

Lifting path of power lift from the current or saved working position up to switching-over to Transport bypass.

Set the power lift threshold value so that the implement will not be in the ground any more when the switchingover.

Defining the maximum bypass in transport position.

Switching-over to Working bypass is at the same point.

Setting the dependence.

Maximum value = 50% See Fieldwork chapter.

• Crab steer mode steering angle Automatic slewing power lift adaptation to the vehicle crab steer mode angle.

• None The slewing power lift slews around the longitudinal vehicle axis.

8

• 0% = Power lift tensioned • 100% = Maximum slewing angle

Automatic tracking of power lift with the implement is provided only when the vehicle is driving.

The settings while the vehicle is standing still are tracked when starting off the next time.

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2 Operation CEBIS 2.2 Menu structure 30197 68345

2.2.2 Vehicle configuration menu

Menu

submenu

Operation

Example / Note

Learning the ground speed and the power lift positions.

Correct ground speed display and flawless power lift functions require proper performance of the learning procedures.

Learning the front slewing power lift.

To guarantee flawless function, proceed as follows before putting the slewing power lift into operation for the first time:

Learning the tail slewing power lift.

– Assign the Slew to the right and Slew to the left functions to function keys F1 to F6.

– Move the slewing power lift to the centre position, using the Slew to the right and Slew to the left functions.

– Follow the instructions on the CEBIS monitor.

The power lift limit stops and the centre position are saved.

68347

2.2.3 CEBIS menu

Menu

submenu

Operation

Example / Note

Assigning the function buttons on the ground speed control lever.

F1 F6

The following components and functions can be controlled with the function keys: • Slewing power lift • Hydraulic connections • CLAAS SEQUENCE MANAGEMENT • Units connected with the ISO bus

– see page 5, Assigning the function keys.

– See CLAAS SEQUENCE MANAGEMENT.

The assigned function can be called up directly by the associated function button.

The function buttons F5 and F6 have the same function as the touch key switch on the back of the ground speed control lever.

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9

3 Fieldwork 3.1 Power lifts 30198

3 Fieldwork 3.1 Power lifts Danger!

Pinch and shear points as well as rotating shafts near the power lifts.

When operating the power lifts: – Ensure that there are no persons in the hazard area between the implement and the vehicle.

68376

3.1.1 Controlling the slewing power lift Field of application Danger!

Power lift in float position swivels out.

Persons or objects in the slewing range are hit.

Before driving off and before operating the power lift: – Ensure that there are no persons or objects in the slewing range of the power lift.

Before driving on roads: – Centre the power lift.

– Switch on the road travel safety switch in order to lock the power lift.

Using the slewing power lifts, the direction of pull of implements can be set to deviate from the longitudinal vehicle axis. This function is intended for spreading of semi-liquid manure and for guiding soil cultivation equipment in crab steer mode.

Control of slewing power lifts in vertical direction is by the multifunction handle.

Lateral slewing of the power lifts can be controlled either manually or automatically.

10

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3 Fieldwork 3.1 Power lifts 30198

Adjusting the power lift threshold value WARNING: When the switching-over process starts, the implement is still in the ground.

Implement damage.

– Observe the setting information.

The power lift threshold value is the clearance between the current or saved working position and the switching-over position between the transport and working position bypass values.

Selecting the transport position: • Front power lift = Lift key • Tail power lift = Transport key Example: Current working position when selecting the transport position: 30%.

Pre-set threshold value: 5%.

Clearance height where switching-over to the transport position bypass value occurs: 35%.

Call up the Hydraulic system setting menu (1).

1

Call up the Tail power lift submenu.

Call up the Slewing power lift submenu.

Call up the Power lift threshold value working/transport position submenu.

1 16161

– Adjust the threshold value.

The implement should not be in the ground when switching over.

Recommendation for determining the tail power lift threshold value: – Unlocking the hydraulic system: Set the road travel switch to fieldwork.

– Set the implement to working position.

Read and remember the percent value on the CEBIS harvest display.

– Lift the implement up to the position where the bypass is to switch over.

Read and remember the percent value on the CEBIS harvest display.

– Calculate the difference between the read power lift positions and set this as the threshold value.

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11

3 Fieldwork 3.1 Power lifts 30198

Automatic slewing mode In automatic mode, the power lift slews around the crab steer mode angle of the pre-set steering program or around the longitudinal vehicle axis, depending on the settings.

Adjusting the automatic slewing mode – Adjust the bypass for the working and transport position.

See the CEBIS operation chapter.

– Adjusting the power lift threshold value.

– Setting the type of dependence:

1

Call up the Hydraulic system setting menu (1).

Call up the Tail power lift submenu.

2 16161

Call up the Slewing power lift submenu.

Call up the Type of dependence submenu.

• Crab steer mode steering angle: The automatic slewing mode refers to the steering angles set in the parallel steer mode or two-sided crab steer mode steering programs.

• None: The automatic slewing mode refers to the longitudinal vehicle axis.

– Unlocking the hydraulic system: Set the road travel switch to fieldwork.

– For crab steer mode coupling: Select and activate the parallel steer mode or twosided crab steer mode steering programs.

12

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

3 Fieldwork 3.1 Power lifts 30198

Activating the automatic slewing mode Automatic slewing mode with crab steer mode coupling For activating the automatic mode and crab steer mode coupling at the same time:

3

– Unlock switch (1) or switch (2) and press briefly at the front on the symbol side (3).

1 2 3

1 3

2 3 23207

Tail slewing power lift Front slewing power lift Coupling / synchronising the slewing power lift with the crab steer mode

The automatic slewing mode is active. Symbol (4) indicates coupling to the crab steer mode angle.

Automatic slewing mode without crab steer mode coupling With automatic slewing mode relating to the longitudinal vehicle axis or for reactivating the automatic mode after overriding by the function keys:

4

4 23208

– Tail power lift: Press the transport position or working position pushbutton.

– Front power lift: Press the lift or float position pushbutton.

The automatic slewing mode is active.

Symbol (4) indicates active coupling to the crab steer mode angle. Relating to the longitudinal vehicle axis, the area remains free.

As soon as the vehicle is moving, the power lift slewing angle is automatically adapted to the current crab steer mode angle or to the longitudinal vehicle axis.

The pre-set bypass thresholds apply to the respective power lift positions.

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13

3 Fieldwork 3.1 Power lifts 30198

Overriding the automatic slewing mode Slewing the power lift: – Press Slew to the right or Slew to the left function key.

The active coupling with the crab steer mode remains intact.

3

Centering the power lift: – Press the Centering function key or press switch (1) or switch (2) briefly on the side without a symbol (3).

The active coupling with the crab steer mode is cancelled.

1 3

2 5 23207

The automatic slewing mode is deactivated.

The manual operation symbol appears on the monitor.

Shutting down the automatic slewing mode For shutting down the automatic slewing mode and the crab steer mode coupling completely, lock the hydraulic system: – Set the road travel switch to road travel.

Displaying the power lift status The status of the slewing power lifts is displayed on the CEBIS monitor:

2

1

1 2 3 3

4

4

6

Front slewing power lift slewing angle Tail slewing power lift slewing angle Locking status Left = front, right = tail Coupling status Left = front, right = tail

The following locking and coupling statuses are possible:

23205

Slewing power lift centred and locked.

Slewing power lift not centred and locked!

Slewing power lift in manual operation.

Slewing power lift in manual operation Slewing or Centering pushbutton actuated.

Slewing power lift limit stops not learned.

See the CEBIS operation chapter.

Slewing power lift coupled to crab steer mode.

14

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

3 Fieldwork 3.1 Power lifts 30198

Centering the power lift Centering the power lift with the longitudinal vehicle axis: – Press and hold switches (1) or (2) on the side (3) without a symbol.

3

Automatic mode is deactivated. The active coupling with the crab steer mode is cancelled.

Symbol (4) indicates manual operation.

1 3

2 7 23207

When the slewing power lift is centred, the black bar (5) in the slewing angle display disappears.

Symbol (4) is indicated instead of symbol (6).

5 – Release switch for completing the centering process and locking the power lift.

6

The Power lift centering function can be assigned to function keys F1 to F6 if required.

4

– see page 5, Assigning the function keys.

8 23209

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

15

3 Fieldwork 3.1 Power lifts 30198

Synchronising the power lift and the crab steer mode Preconditions: • The crab steer mode steering angle dependence is set.

• Hydraulic system unlocked.

• The parallel steer mode or two-sided crab steer mode steering program is active.

3

Synchronising the power lift and the crab steer mode:

1 3

2 9

– Unlock switch (1) or (2) and press and hold on the symbol side (3) until the power lift slewing angle (5) matches the pre-set crab steer mode steering angle.

23207

Symbol (4) indicates manual operation.

5

Symbol (6) appears when the slewing power lift is synchronised with the crab steer mode.

– Release the switch for finishing the process.

6

Automatic slewing mode with coupling with the crab steer mode is active.

4

The current bypass depends on the operating mode prior to synchronisation: 10 23261

• Automatic mode: Last active bypass value • Manual mode: Transport position bypass Slewing the power lift For slewing the power lifts manually to the desired direction, the slewing functions must be assigned to the function keys.

– See page 5, Assigning the function keys.

After that: – Keep Slew to the right or Slew to the left pressed until the power lift has reached the desired direction.

Pressing the function keys deactivates the automatic slewing mode. The available coupling with the crab steer mode remains intact.

16

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

3 Fieldwork 3.1 Power lifts 30198

Lowering the power lift to working position and setting to working position bypass – Press the float position or working position pushbutton on the multifunction handle.

When lowering to working position for the first time after converting to fieldwork: The power lift goes to working position bypass as soon as it does not lower any further, e.g. in case of ground contact.

CEBIS uses this working position for calculating the future switching threshold: Switching threshold = Working position + Power lift threshold value When lowering to working position the next time: The power lift goes to working position bypass when it reaches the calculated switching threshold.

Every time when reaching the working position for more than 10 seconds, CEBIS accepts the new value and calculates a current switching threshold.

Deleting the working position and the switching threshold: – Set the road travel switch to road travel.

Ground speeds above 25 km/h will also delete the working position and the switching threshold.

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

17

4 Lubrication chart 4.1 Lubricants and lubrication instructions 30199

4 Lubrication chart 4.1 Lubricants and lubrication instructions 45028

4.1.1 Grease Only use brand-name grease!

CLAAS brand-name grease: AGRIGREASE EP 2 EP 2 Grease DIN 51502: KP2K-25 NLGI2 AGRIGREASE LC 00/000 DIN 51502: MP 00/000K-45 NLGI 00/000 67166

4.1.2 Symbols and abbreviations used

10 100 50 / 500

18

Grease the grease point with grease gun.

Grease every 10 working hours.

Grease every 100 working hours.

Grease after the first 50 working hours, then every 500 working hours.

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4 Lubrication chart 4.2 Greasing cycles 30199

4.2 Greasing cycles Danger!

Moving machine components and / or unexpected machine movement.

Death or serious injury!

– – – –

Diesel engine OFF. Engage the parking brake.

Remove the ignition key.

Remove the key of the battery isolating switch.

– Wait until all rotating parts have stopped moving.

– Secure the machine with wheel chocks.

WARNING: Hard-going hinges or joints.

Restricted function or no function at all.

– Keep all hinges and links smooth, apply grease/oil if required.

Lubrication point no.

Working hours 10

100

Components fitted / Remark

50 / 500

1

•

SADDLE TRAC, special hitching with ball,central lubrication

2

•

TRAC / TRAC VC, special hitching with ball, without grease nipple

3

•

TRAC / TRAC VC, special hitching with ball, with grease nipple

4

•

Hitch block with ball

5

•

Swinging drawbar

6

•

Swinging drawbar with ball

7

•

Cuna hitch

8

•

Ball-type hitch

9

•

Tail slewing power lift

10

•

Tail slewing power lift

11

•

Tail slewing power lift

12

•

Tail power lift, Category IV, tail power lift category III from serial no. 78100434

13

•

Tail power lift, Category III from serial no. 78100434

14

•

Tail power lift, Category III from serial no. 78100434

15

•

Tail power lift, Category IV

16

•

Tail power lift, Category IV

17

•

Tail power lift, Category III from serial no. 78100434

18

•

Tail power lift, Category III from serial no. 78100434

19

•

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

Front power lift

19

4 Lubrication chart 4.2 Greasing cycles 30199

Lubrication point no.

Working hours 10

100

Components fitted / Remark

50 / 500

20

•

Tail power lift, Category III and IV

21

•

Tail slewing power lift

22

•

Tail slewing power lift

23

•

Tail slewing power lift

24

•

Tail power lift, Category III and IV

25

•

Front power lift

26

•

Front slewing power lift

27

•

Front slewing power lift

28

•

Front slewing power lift

29

•

Front slewing power lift

30

•

Front slewing power lift

31

•

32

•

33

•

34

•

35

•

36

•

37

•

38

•

Tail power lift, Category III

39

•

Tail power lift, Category IV

40

•

Tail slewing power lift

41

•

Automatic hitch

Grease universal drive shafts when a grease nipple is provided! - Universal drive shafts without a grease nipple are maintenance-free.

Open hitch before greasing – the hitch pin must be at the top.

42

•

Automatic hitch

43

•

Tail power lift, Category III and IV, front and tail slewing power lift

44

•

Tail power lift, Category IV

45

•

Tail power lift, Category III

46

•

Tail slewing power lift

47

•

48

•

49

•

20

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

4 Lubrication chart 4.3 Lubrication points 30199

4.3 Lubrication points 67181

4.3.1 10 working hours

1

SADDLE TRAC

17314

5796

1

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

21

4 Lubrication chart 4.3 Lubrication points 30199

9

2

3

4

5

6

7

10

8 7661

22

7672

2

5795

5

7674

8

23591

3

15948

6

20342

9

7356

4

15953

7

20339

10

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

4 Lubrication chart 4.3 Lubrication points 30199

11 12

13 14

15 16 17 18 7661

20338

11

23123

14

23115

17

23112

12

23113

15

23116

18

23122

13

23114

16

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

23

4 Lubrication chart 4.3 Lubrication points 30199 67121

4.3.2 100 working hours

19

20

21 22 23 7661

24

15928

19

7664

21

15937

20

20336

22

20337

23

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

4 Lubrication chart 4.3 Lubrication points 30199

23

24

24 25 26

27 28 22914

15974

24

22916

27

15982

25

22917

28

22915

26

22918

29

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

22919

30

25

4 Lubrication chart 4.3 Lubrication points 30199 67182

4.3.3 50 / 500 working hours

31

32

33

34

35

36 7661

26

15932

31

20344

33

22947

35

15934

32

20345

34

22948

36

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

4 Lubrication chart 4.3 Lubrication points 30199

37

38 39 40

41 42 7661

15935

37

23137

40

15936

38

15969

41

20343

39

15972

42

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

27

4 Lubrication chart 4.3 Lubrication points 30199

48

43 44 45 46 47

49

43 7676

28

7677

43

23138

46

20340

44

15977

47

15976

45

15980

48

15981

49

000 295 745 0 - ERG BA XERION 3800 / 3300 - 02/08

30200

Following the policy of CLAAS KGaA mbH to improve its products as technical developments continue, CLAAS reserves the right to make alterations which must not necessarily correspond to text and illustrations contained in this publication, and without incurring obligation to alter any machines previously delivered.

Technical data, dimensions and weights are given as an indication only. Responsibility for errors and omissions not accepted.

Reproduction or translation of this publication, in whole or in part, is not permitted without the written consent of CLAAS KGaA mbH. All rights under the provision of the Copyright Act are reserved.

CLAAS KGaA mbH 33426 HARSEWINKEL Germany

Our contribution to the environment: CLAAS has printed this manual on 100% chlorine free paper.

CLAAS KGaA mbH Postfach 1163 33426 Harsewinkel Tel. +49 (0)5247 12-0 www.claas.com

000 295 745 0 ERG BA XERION 3800 / 3300 EN - 02/08 Printed in Germany