CLAAS JAGUAR 900 – 830 Automatic upper discharge chute swing unit Fitting Instructions Manual - PDF

JAGUAR 900 – 830

Fitting Instructions Automatic upper discharge chute swing unit

EN

Fitting instructions Automatic upper discharge chute swing unit

Re ad an df oll ow sa fet y i ns

tru

ct i on

s!

Introduction

Introduction EN

1 Introduction

INTRODUCTION These instructions describe the safe and timesaving work sequence for retrofitting the Automatic upper discharge chute swing unit.

The JAGUAR 900-830 forage harvesters can be fitted with the supplementary kit part no. 91000556.

The standard mounting time is approx. 6 hours.

See page 4.1 for the shipping package.

Observe the »Safety Rules« in the applicable operator’s manual.

Your CLAAS Service Department

0299 956.0 - ABA KRSA - JAGUAR 900-830

1.1

EN Introduction

1.2

ABA KRSA - JAGUAR 900-830 - 0299 956.0

Contents

Contents EN

2 Contents

CONTENTS 1. Introduction Introduction ............................................................................... 1.1

2. Contents Contents ................................................................................... 2.1

3. General information Important .................................................................................. 3.1 Identification of warnings and danger signs ....................... 3.2 Correct use ......................................................................... 3.2

4. Shipping package Shipping package ..................................................................... 4.1 Automatic upper discharge chute swing unit retrofit kit ...... 4.1

5. Automatic upper discharge chute swing unit Fitting the automatic upper discharge chute swing unit ...........

Preparations for fitting ........................................................

Fitting the angular sensor (2) .............................................

Mounting the foot switch (16) .............................................

Installing the module (27) ...................................................

0299 956.0 - ABA KRSA - JAGUAR 900-830

5.1 5.1 5.2 5.4 5.7

2.1

EN Contents

2.2

ABA KRSA - JAGUAR 900-830 - 0299 956.0

General information

General information EN

3 General information

IMPORTANT The instructions contained in this manual should be carefully read and observed by all persons who are concerned with the operation, maintenance and inspection of this machine/ front attachment in order to prevent accidents.

Especially the »Safety Rules« in the operator's manual should be read with the utmost care and adhered to. In addition, please also observe the accident prevention regulations that apply for your own country.

The specification of the components, e.g. bolts, is shown on the shipping package. The shipping package shows the position number (pos. no.) of the components. Parts such as nuts and contact washers do not have a position number but belong to the bolt listed above which does have a position number. Additional part specifications are the part no., description, measurements, DIN and the quantity.

In order to help with the assembly, existing components in the instructions are identified with letters, whereas new parts have been identified with a number (position number).

Technical data, dimensions and weights are given as an indication only. CLAAS reserve the right to make changes subsequently as technical developments continue.

Responsibility for errors or omissions not accepted.

Front, rear, right and left refer to the direction of forward travel.

0299 956.0 - ABA KRSA - JAGUAR 900-830

3.1

EN General information Identification of warnings and danger signs

Correct use

All parts of this manual having to do with your safety or the safe operation of the machine are marked with the following signs. Please pass all safety instructions on to other users, too.

Fitting and retrofitting of ancillary equipment which is not originally manufactured by CLAAS, and, in addition, also modifications and changes must only be carried out with the consent of CLAAS, as any such actions may have adverse affects on the safety and operational function of the machine.

DANGER! Sign to indicate instructions which must be observed. Failure to do so would cause danger to life and limb of the operator and the people around him.

Any arbitrary modifications carried out will relieve the manufacturer of all liability for any resulting damage or injury.

Preventive measures.

ATTENTION!

Sign to indicate instructions which must be observed. Failure to do so could result in damage to the machine.

Measures to prevent damage to the machine.

NOTE: Sign to indicate instructions for a more efficient and economic use of the machine.

CAUTION! Sign to indicate instructions which must be observed on disassembly/assembly.

ENVIRONMENT: Sign to indicate instructions which must be observed in order to avoid damage to the environment.

Danger to the environment is caused by irregular handling and incorrect disposal of toxic material (e.g. waste oil).

The warning and instruction signs placed on the machine provide recommendations for safe operation. These instructions involve your safety – observe them at all times!

3.2

ABA KRSA - JAGUAR 900-830 - 0299 956.0

Shipping package

Shipping package EN

8

7

9

2

1

3

1

4 Shipping package SHIPPING PACKAGE Automatic upper discharge chute swing unit retrofit kit Item no. Designation 1 2 3 4

5

6

7 8 9

Welded segment Angular sensor Welded bracket Hex. bolt Lock washer Hex. nut Mushroom head bolt Contact washer Contact washer Hex. nut Hex. bolt Hex. nut Contact washer Split pin Connecting rod Washer

0299 956.0 - ABA KRSA - JAGUAR 900-830

Dimensions

DIN/ISO

12V M5 x 16 5 M5 M8 x 20 x 13 A8 B8 M8 M6 x 30 M6 A6 2 x 12 D6 x 240 6,4

4017-8.8 4032-8 603-8.8

4032-8 4017-8.8 4032-8

125-180 HV

Quantity 1 1 1 2 2 2 3 2 1 3 1 2 2 1 1 1

4.1

EN Shipping package

26

14

22 19 15 16 18 23

24

20

27

11 12 17 21

10

2 Item no. Designation 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25

26 27

Mounting plate Roller Quick-release fastener Hex. bolt Contact washer Tension spring Cable ring Foot switch Hex. bolt Washer Hex. nut Safety bracket Cable ring Spacer tube Hex. bolt Contact washer Wiring loom Cable clamp Pipe clamp Hex. bolt Contact washer Hex. nut Cable binder Module

Dimensions 20 x 5 x 84 D25 x 14 6 M6 x 12 A6 1.5 x 13.5 x 67

M6 x 20 6.2 x 15 x 1.5 M6 B10 x 14 x 2 D15 x 3 x 22 M6 x 45 A6 10 RS 1.12/20 M8 x 25 A8 M8 MIN. 4.7X188

DIN/ISO

4017-8.8

4017-8.8

Quantity 1 1 1 2 2 1 1 1 2 4 2 1 1 1 2 2 1 3 2 1 1 2 4 1

(Fig. 1, 2)

4.2

ABA KRSA - JAGUAR 900-830 - 0299 956.0

Automatic upper discharge chute swing unit

Automatic upper discharge chute swing unit EN

5 Automatic upper discharge chute swing unit FITTING THE AUTOMATIC UPPER DISCHARGE CHUTE SWING UNIT Preparations for fitting

X

Raise the upper discharge chute until the dimension x is the same on both sides. Swing upper discharge chute fully to the left.

X

(Fig. 1)

1 Unscrew hex. bolts at (A), (B) and (C).

(Fig. 2, 3)

A 2

B

C

3

0299 956.0 - ABA KRSA - JAGUAR 900-830

5.1

EN Automatic upper discharge chute swing unit Bolt segment (1) back down with existing bolts.

Tightening torque M12 - 10.9 = 123 Nm. (Fig. 2, 3, 4)

1

4

Fitting the angular sensor (2) Bolt the angular sensor (2) down to bracket (3), using bolts (4).

(Fig. 5)

3

2

5 Bolt down bracket (2) with bolts (5) loosely for the time being at (E) and (F).

(Fig. 6, 7)

2

E

6

F D

7

5.2

ABA KRSA - JAGUAR 900-830 - 0299 956.0

Automatic upper discharge chute swing unit EN Insert bolt (6) at (D) and fasten with two nuts. Let bolt head protrude by approx. 20 mm.

Swing upper discharge chute fully to the right.

(Fig. 7, 8) 6

8 Pre-assemble split pin (7) in the connecting rod (8) and slide on washer (9). Push mounting plate (10) with its bore at (G) on the connecting rod.

7

(Fig. 9) 8

9 G

10

9 Push on roller (11). The turned-out side of the roller (11) must face outwards. Fasten the roller (11) with quick-release fastener (12).

11

CAUTION! Roller (11) must have no play, but rotation must not be heavy.

12

(Fig. 10) 10 Insert the pre-assembled connecting rod (8) at (H) and bolt the mounting plate (10) to the angular sensor (2) with bolts (13).

(Fig. 11) 10

8

2

H

11

0299 956.0 - ABA KRSA - JAGUAR 900-830

5.3

EN Automatic upper discharge chute swing unit Hang in the tension spring (14).

Bolt down the bracket (3).

(Fig. 12) 3

14

12 Swing upper discharge chute to the centre and while doing so, check if the roller (11) runs properly over segment (1). The bolts (13) must not touch the segment (1). If necessary, slacken off the bracket (3) and shift it slightly.

13 3

Insert the cable ring (15).

(Fig. 13)

11

15 1

13

Mounting the foot switch (16) Fold back the floor mat (H).

(Fig. 14) H

14 Remove the existing plug at (X) and pierce through the insulating material to the bottom, using sharp tool.

(Fig. 15)

X

15

5.4

ABA KRSA - JAGUAR 900-830 - 0299 956.0

Automatic upper discharge chute swing unit EN

16 Bore or punch holes into the floor mat (H) according to Fig. 16.

CAUTION! To avoid damage, place a wooden board beneath the mat (H).

H

17

A B C D E F

= = = = = =

73 mm 86 mm 129 mm 10 mm 5 mm 5 mm

(Fig. 16, 17)

0299 956.0 - ABA KRSA - JAGUAR 900-830

5.5

EN Automatic upper discharge chute swing unit Push the existing wiring loom into the cab at (X) with the colours Brown and Brown/Red facing upwards at the front left-hand side beneath the operator‘s platform.

X

(Fig. 15, 18)

18 Bolt the foot switch (16) with bolts (17) to the safety bracket (18).

18

Insert cable ring (19).

19

(Fig. 19)

16

19 Insert the spacer tubes (20) into the floor mat.

(Fig. 20)

20 20

5.6

ABA KRSA - JAGUAR 900-830 - 0299 956.0

Automatic upper discharge chute swing unit EN Bolt down the foot switch (16) with bolts (21).

Connect cable plug.

Z = Brown Y = Brown/Red (Fig. 21, 22)

16

21 21

22

Installing the module (27) Disconnect the battery isolating switch.

Remove the storage box (A).

(Fig. 23) A

23 Remove the knurled nut (T) and remove bracket (U).

T

(Fig. 24) U

24

0299 956.0 - ABA KRSA - JAGUAR 900-830

5.7

EN Automatic upper discharge chute swing unit Remove knurled nut (M) and swing the switch console up.

(Fig. 25)

M

25 Remove cover (G). Unscrew the knurled nuts (N) and remove the rail with the modules.

(Fig. 26) G N

26 Unscrew the hex. nuts (S) and put module holder (D) aside.

(Fig. 27, 28)

S

27 Unscrew terminal strip (K). Remove the existing blind plugs.

D

(Fig. 28)

K

28

5.8

ABA KRSA - JAGUAR 900-830 - 0299 956.0

Automatic upper discharge chute swing unit EN Push cable plug (XA) of wiring loom (22) out towards the rear at (B). Insert cable guide (T) and bolt down terminal strip (K).

T XA

(Fig. 28, 29, 30)

NB 22

B50 MK

29

22

B

30 Bolt on cable clamps (23) at (A) and (C) and lay cable to the top at the post.

A

(Fig. 31, 32) 23

31

23

C

32

0299 956.0 - ABA KRSA - JAGUAR 900-830

5.9

EN Automatic upper discharge chute swing unit Bolt the cable to the bracket (3) using the pipe clamp (24) and bolt (25). Push cable plug (XA) through the cable ring (15) and connect plug to the angular sensor (2).

15

(Fig. 33, 34)

25

24

3 33

2

15 34 Unscrew the knurled nut (R) and fold up the PCB (E).

(Fig. 35) R

E 35 Guide the black (MK) plug through at (Y) and lay it beneath the PCB (E).

(Fig. 29, 35, 36) Y

2 36

5.10

ABA KRSA - JAGUAR 900-830 - 0299 956.0

Automatic upper discharge chute swing unit EN Connect the black plug (MK) to the PCB (E) at (MK).

Fold down the PCB (E) and screw it tight.

(Fig. 37)

MK E 37

Z

R

Unscrew nut (R) and insert plug (B50) at (Z) and screw it down. Fasten module holder (D).

D

CAUTION! B50

Plug (B50) must be installed so that the wider row of contacts points to the operator‘s seat.

(Fig. 38, 39)

38

39 Roll up cable plug (NB) of wiring loom (22) at (T) behind the operator‘s seat and fasten it using cable binder (26).

T

NB

This cable plug is not required!

(Fig. 40)

40

0299 956.0 - ABA KRSA - JAGUAR 900-830

5.11

EN Automatic upper discharge chute swing unit Insert all modules into their respective slots and fasten them.

Place cover in position.

Fold down the switch console and tighten screws.

(Fig. 41)

41 Insert new module (27) into plug (B50).

27

Fasten module (27) with bracket (U) and knurled nut.

Insert the storage box.

U

(Fig. 42)

42 Configure the machine and carry out a test run.

5.12

ABA KRSA - JAGUAR 900-830 - 0299 956.0

Following the policy of the CLAAS KGaA mbH to improve their products as technical developments continue, CLAAS reserve the right to make alterations which must not necessarily correspond to text and illustrations contained in this publication, and without incurring obligation to alter any machines previously delivered.

Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted.

Reproduction or translation of this publication, in whole or part, is not permitted without the written consent of the CLAAS KGaA mbH. All rights under the provision of the Copyright Act are reserved.

CLAAS KGaA mbH 33426 HARSEWINKEL Germany

Our contribution to the environment: CLAAS have printed this manual on 100% chlorine free paper

CLAAS KGaA mbH Postfach 1163 33426 Harsewinkel Tel. +49 (0)5247 12-0 www.claas.com

0299 956.0 ABA KRSA - JAGUAR 900-830 EN - 04.04 - DP Printed in Germany