CLAAS Forage HarvestersDOMINATOR 218 MEGA-78ClassicJAGUAR695 MEGA-685 SL Fitting Instructions Manual

Fitting instructions lntroduction

This manual contains instructions regarding installation and operation of the compressor-type air conditioner for the comЬine series DOMINATOR 218 MEGA - 78 CLASSIC and for the forager series JAGUAR 695 MEGA - 685 SL. Texts and pictures apply equally to all models. Where differences between the various models exist this is specifically referred to in the text.

The complete shipping package is shown on page 1, the items are listed in the order in which they are to Ье assemЫed. The illustrations (1 and 2) are also very useful for reference when fitting the unit to the machine.

CLMS Service Department

CLAAS DOMINATOR 218 MEGA- 78 Classic JAGUAR 695 MEGA - 685 SL Air Conditioning

@-<:;>-@) 60 ~--@ 7

58

63

®

..........::,-.._----..

1

-@) •..

64

\,)' \

16888

1

Parts to

1 2 3 4 5 6 7 8 9 1О 11 12 13

14 15 16

17 18 19 20 21 22

23

24 25 26

27 28 29 30

31

Ье

mounted to

саЬ

Quantity

Screen ........................................ 1 Filter mat ...................................... 1 Blind rivet 4 х 7.62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Washer 4.3 х 9 х 0.8 ........................... 13 Grill ........................................... 1 А/С switch ..................................... 1 Knob .......................................... 1 Drain рап ...................................... 1 Silicone sealant, grey ............................ 1 FlexiЫe conduit ................................. 1 Dust сар ....................................... 2 Pipe clamp 15/20 ............................... 2 Нех. screw М 8 х 25 DIN 931 - 8.8 ................ 2 Нех. nut М 8 ................................... 2 Contact washer В 8 ............................. 2 Evaporator ..................................... 1 Bracket ........................................ 1 Нех. bolt М 6 х 12 DIN 933 - 8.8 .................. 2 Нех. nut М 6 ................................... 2 Contact washer В 6 ............................. 2 Foam rubber strip ............................... 1 Rubber grommet 18/21 .......................... 2 Rubber grommet 10/20 .......................... 4 High pressure hose ............................. 1 Pipe clamp 10/15 ** ............................. 4 Mushroom head screw М 6 х 35 ** ................ 1 Нех. nut М 6 ................................... 1 Contact washer А 6 ............................. 1 Mushroom head screw М 6 х 25 ** ................ 1 Нех. nut М 6 ................................... 1 Contact washer А 6 ............................. 1 Нех. hd. self-tapping screw 4.8 х 16 ** ............. 2 Low pressure hose .............................. 1 Mushroom head screw М 8 х 20 ** ................ 2 Нех. nut М 8 ................................... 2 Contact washer S 8 ............................. 2 PVC spacer tube * .............................. 2 Pipe clamp 30/25 * .............................. 1 lnsulating tape .................................. 1 Beading Forage Harvesters approx. 100 mm ............... 2 ComЬines approx. 800 mm ....................... 1 СаЫе strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

* Comblnes ** Forage harvesters

Parts to Ье mounted to base machine Comblnes

Quantity

32 V-belt pulley (not all machines) .................... 1 33 Socket head сар screw М10 х 70 DIN 912 - 8.8 ..... 3 Contact washer А 1О ............................ 3 34 Shaft 550 mm DO 218 MEGA - 88 CLASSIC ....... 1 Shaft 490 mm DO 78 CLASSIC ................... 1 35 Compressor assemЫy ........................... 1 36 Set collar ...................................... 2 37 Shim 30 х 42 х 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 38 Tensioner arm .................................. 1 39 Holder ......................................... 2 40 Нех. bolt М 8 х 20 DIN 933 - 8.8 .................. 7 Нех. nut М 8 ................................... 7 Contact washer В 8 ............................. 7 41 Spacer, Perkins V 8.540 ......................... 1 42 Conduit ........................................ 1 43 Plastic screw сар ............................... 2 44 Нех. bolt М 6 х 30 ............................... 1 Нех. nut М 6 ................................... 1 Contact washer А 6 ............................. 2 45 Single-pin round connector ....................... 2 46 Нех. bolt М 8 х 25 RS ........................... 2 Нех. nut М 8 47 Bracket, Perkins in-line engine .................... 1 ~в~~ ........................................ 6 49 Нех. bolt М 8 х 16 DIN 933- 8.8 .................. 5 Нех. nut М 8 ................................... 5 Contact washer В 8 ............................. 5 50 Condenser ..................................... 1 51 Нех. bolt М 6 х 12 DIN 933- 8.8 .................. 8 Нех. nut М 6 ................................... 8 Contact washer В 6 ............................. 8 52 Line ........................................... 1 53 Line ........................................... 1 54 Bracket 3 х 35 х 15 * ............................ 1 55 Clamping piece 2 х 20 х 29 * ..................... 1 56 Spacer tube 14 х 1.5 х 89 * ....................... 1 57 Нех. bolt М 6 х 100 DIN 931 - 8.8 * ................ 1 Нех. nut М 6 ................................... 1 Contact washer В 6 ............................. 1 58 Bracket 30 х 3 х 62 .............................. 1 59 Clamp ......................................... 1 60 Rubber buffer 15/1 О ............................. 1 61 Mating plate .................................... 1 62 Нех. bolt М 8 х 40 DIN 931 - 8.8 .................. 1 Нех. nut М 8 ................................... 1 Contact washer В 8 ............................. 1 63 Rubber grommet 18 х 30 х 1.5 .................... 2 64 High pressure hose ............................. 1 65 Bracket ........................................ 1

66 67 68 69 70 71 72 73

74

75 76

77

2

Filter receiver drier .............................. 1 High pressure switch ............................ 1 Wiring loom .................................... 1 Pipe clamp ..................................... 1 High pressure hose ............................. 1 Pipe clamp 15/20 ............................... 6 Hose support ................................... 3 Mushroom head screw М 6 х 12 .................. 1 Нех. nut М 6 ................................... 1 Contact washer S 6 ............................. 1 Нех. bolt М 6 х 30 DIN 931 - 8.8 .................. 2 Нех. nut М 6 ................................... 2 Contact washer S 6 ............................. 2 Spacer ........................................ 4 Нех. bolt М 6 х 35 DIN 931 - 8.8 .................. 4 Нех. nut М 6 ................................... 4 Contact washer А 6 ............................. 4 Relay .......................................... 2

@ 1

о~-....:._--=..~ ,

@

?

®] в

~@

~~ ~~~ @ -@

16889

4

2

Parts to Ье mounted to base machine Forage harvesters

Quantity

32 V-belt pulley .................................... 1 33 Compressor assemЫy ........................... 1 34 Нех. bolt М 12 х 120 DIN 931 - 8.8 ................ 1 Нех. nut М 12 .................................. 1 Contact washer S 12 ............................ 1 35 Shim 13 х 26 х 1 ................................ 1 36 Shim 13 х 26 х 2 ................................ 5 37 Shim 13 х 26 х 3 ................................ 2 38 Adjusting screw ................................. 1 39 Split pin 5 х 22 .................................. 1 40 Нех. nut М 12 .................................. 3 41 Corrugated conduit .............................. 1 42 Single pin round connector 3.5 mm-dia ............. 2 43 Rubber-metal mount ............................. 4 Нех. nut М 8 ................................... 4 Contact washer А 8 ............................. 8 44 Condenser ..................................... 1 45 Bracket ........................................ 1 ~в~~ ........................................ 1 47 Filter receiver drier .............................. 1 48 Нех. bolt М 6 х 16 DIN 933 - 8.8 .................. 4 Нех. nut М 6 ................................... 4 Contact washer А 6 ............................. 4 49 High pressure switch ............................ 1 50 Wiring loom .................................... 2 51 Pipe clamp 12/20 ............................... 2 52 High pressure hose ............................. 1 53 High pressure line ............................... 1 54 High pressure line ............................... 1 55 Retainer ....................................... 2 56 Rubber buffer 10/1 О ............................. 2 57 Clamp ......................................... 2 58 Нех. bolt М 8 х 40 DIN 931 - 8.8 .................. 2 Нех. nut М 8 ................................... 2 Contact washer А 8 ............................. 2 59 High pressure line ............................... 1 60 High pressure line ............................... 1 61 Low pressure line ............................... 1 62 Bracket ........................................ 2 63 Нех. bolt М 6 х 20 ............................... 4 Нех. nut М 6 ................................... 4 Contact washer А 6 ............................. 4 64 Rubber butfer 15/1 О ............................. 2 65 Clamp ......................................... 2 66 Нех. bolt М 8 х 45 DIN 931 - 8.8 .................. 2 Нех. nut М 8 ................................... 2 Contact washer А 8 ............................. 2 67 Relay .......................................... 1

5

Contents

Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor-type air conditioning system mounting to саЬ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor-type air conditioning system mounting to base machine . . . . . . . . . . . . . . . . . . . . . . . . . lnstalling the compressor . . . . . . . . . . . . . . . . . . . . . . . lnstalling the condenser . . . . . . . . . . . . . . . . . . . . . . . .

Compressor-type air conditioning system mounting to machine . . . . . . . . . . . . . . . . . . . . . . . . . . lmportant instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Charging the air conditioning system . . . . . . . . . . . . .

Liquid charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gaseous charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the compressor oil level . . . . . . . . . . . . . . .

Service valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . СаЬ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Putting the conditioner into operation . . . . . . . . . . . . .

Electrical functions of compressor-type air conditioner - ComЬines . . . . . . . . . . . . . . . . . . . . .

Electrical functions of the compressor-type air conditioning system - Forage harvesters . . . . . .

How а compressor-type air conditioning system works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ProЫem, cause or remedy . . . . . . . . . . . . . . . . . . . . . . . . .

Reference chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fault diagnostics for pressure variations . . . . . . . . . .

9 1О 18 20 23 27 34 34 34 34 34 37 38 39 41 43 45 46 47 48

7

9