Challenger Rubber Track Tractor MT855E MT865E MT875E LRC Operator’s Manual 569587D1C – PDF DOWNLOAD

Operator's Manual

Rubber Track Tractor МТ855Е LRC

AGCC0855.E ... 1001-

MT865E LRC

AGCC0865.E ... 1001-

MT875E LRC

AGCC0875.E ... 1001-

North America 4205 River Green Parkway, Duluth GA 30096 USA Challenger is а registered trademark of Caterpillar lnc. and is used under license Ьу AGCO. ©AGCO2018 Original Operator's Manual

June2018 569587D1C English

®

Congratulations оп your selection of ап AGCO Product. We believe уои ® have exercised excellent judgment in the purchase of your AGCO machine. We are most appreciative of your patronage.

Your Dealer has performed the pre-delivery service оп your new machine. Не wi/1 discuss with уои the operating and maintenance instructions given in this manual, and instruct уои in the correct and varied applications of this machine. Са// оп him at апу time when уои have а question or need equipment related to the use of your machine.

We recommend that уои carefully read this entire тапиа/ before operating the machine. Also, time spent in becoming fully acquainted with its performance features, adjustments, and maintenance schedules wi/1 Ье repaid in а long and satisfactory life of the product.

This equipment is covered Ьу а written warranty which wi/1 Ье provided ® to уои Ьу your AGCO Dealer at time of purchase.

AGCO® reserves the right to make changes or add improvements to its products at апу time without incurring апу oЬligation to make such changes to products manufactured previously. AGCO ®, or its dealers, accept по responsibllity for variations which may Ье evident in the actual specifications of its products and the statements and descriptions contained in this puЬlication.

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Rubber Track Tractor 1

Safety ................................................................... 13 1.1 Safety lnformation .................................................. 15 1.1.1 Operator Manual.................................................. 1 5 1.1.2 Safety symbol.................................................... 1 5 1.1.3 Safety messages .................................................. 1 5 1.1.4 lnformation messages.............................................. 1 5 1.1.5 Safety signs..................................................... 1 6 lmportant safety information......................................... 1 6 1.1.6 1.1.7 General hazard information.......................................... 1 7 1.1.8 Pressurized air ................................................... 18 1.1.9 Asbestos information.............................................. 18 1.1.1 0 Electrical storm injury prevention...................................... 18 1.1.1 1 Mount and dismount the machine..................................... 18 1.1.1 2 Before you start the engine .......................................... 1 9 1.1.1 3 Start the engine.................................................. 1 9 1.1.1 4 Before operation.................................................. 1 9 1.1.1 5 Procedures for operation............................................ 1 9 1.1.1 6 Park the machine ................................................. 20 1.1.1 7 Орегаtог station.................................................. 21 1.1.18 Cut and crush prevention............................................ 21 1.1.1 9 Rollover protective structure ......................................... 21 1.1.20 Burn prevention.................................................. 22 1.1.21 Coolant........................................................ 22 1.1.22 Oils........................................................... 22 1.1.23 High pressure lines................................................ 22 1.1.24 Fluid penetration.................................................. 23 1.1.25 Batteries....................................................... 23 1.1.26 Exhaust fumes................................................... 24 1.1.27 Noise prevention.................................................. 25 1.1.28 Fire and explosion prevention........................................ 25 1.1.29 Fire extinguisher.................................................. 26 1.1.30 PuЫic road transportation........................................... 26 1.2 Safety signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 1.3 Danger signs ....................................................... 28 1.3.1 Power take off................................................... 29 1.3.2 Danger hazard - Rear roll over........................................ 29 1.3.3 Danger hazard - Starter bypass....................................... 29 1.4 Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 1.4.1 Warning - Battery explosion.......................................... 31 1.4.2 Belt entanglement................................................ 31 1.4.3 Ether.......................................................... 31 1.4.4 Fall off hazard.................................................... 32 1.4.5 High pressurized fluid.............................................. 32 1.4.6 Hot pressurized coolant............................................. 33 1.4.7 Warning - Hot surface.............................................. 33 1.4.8 No passengers................................................... 33 1.4.9 Operators manual................................................. 34 1.4.1 0 Radar.......................................................... 34 1.4.1 1 lnstall the batteries ................................................ 34 1.4.1 2 Warning - Rear view............................................... 36 1.4.1 3 Seatbelt........................................................ 36 1.4.1 4 Bystander alert................................................... 36

Rubber Track Tractor 56958701С

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1.5

2

lnformational signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 1.5.1 1.5.2 1.5.3 1.5.4 1.5.5 1.5.6 1.5.7 1.5.8 1.5.9 1.5.1 0 1.5.1 1 1.5.1 2 1.5.1 3 1.5.1 4 1.5.1 5 1.5.1 6 1.5.1 7 1.5.18 1.5.19 1.5.20

Alternate exit ....................................................

Battery shut off .................................................. lnformational - Fuel filter ........................................... lnformational - Lift point ............................................ lnformational - No step ............................................. lnformational - Separator fuel filter .................................... lnformational - Tiedown ............................................

Park brake ...................................................... lnformational - Belt routing .......................................... lnformational - Hydraulic control valves ..................................

Engine oil sign ................................................... lnformational - Engine oil filter ........................................ lnformational - engine air cleaner ...................................... lnformational - саЬ air conditioning .....................................

1 2 volt .........................................................

Transmission oil fill ................................................

Oil level ........................................................ lnformational - Tightening bolt ........................................ lnformational - Tightening bolt ........................................

Ultra low sulfur diesel fuel ...........................................

40 40 40 40 41 41 41 41 42 42 42 42 43 43 43 43 44 44 44 44

lntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Machine identification information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Serial number definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 lntended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Proper disposal of waste............................................

2.5 Pre-Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45

2.5.1

3

47 48 50

51 52

Pre-delivery checklist ............................................... 5 2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 3.1 General inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 3.2

3.1. 1

Walk-around inspection ............................................. 5 9

3.2.1 3.2.2 3.2.3 3.2.4

Pre-start checks ..................................................

Start the engine ..................................................

Start the engine in normal conditions ...................................

Start the engine with jumper саЫеs ....................................

61 61 61 62

3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8 3.5.9

Multifunction light switch оп the steering column ..........................

Extremity lamps .................................................. lnterior lamps ....................................................

Courtesy lamp ................................................... СаЬ switches ....................................................

Exterior courtesy lamps .............................................

Lighting shutdown delay ............................................

Rotating beacon ..................................................

Backlighting for switches in the саЬ ....................................

65 66 66 66 67 68 68 69 69

3.7. 1 3.7.2

Horn ........................................................... 73 Steering wheel tilt lever ............................................. 73

Start the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

3.3 3.4 3.5

Engine start switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Monitor mounting areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Lamp switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

3.6 3.7

Dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Rubber Тrack Тractor 56958701С

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3.8

Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

3.9

Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

3.8.1 3.8.2

lnside rear view mirror .............................................. 74 Outside rear view mirrors ........................................... 74

3.9.1

Steering wheel controls ............................................. 75

3.1 0.1 3.1 0.2 3.1 0.3 3.1 0.4 3.1 0.5

Open the rear window .............................................

Window sun screen ...............................................

Window washer compartment ........................................

Rear window as an alternate exit ......................................

Exit the саЬ in an emergency .........................................

76 76 76 77 77

3.1 2.1 3.1 2.2 3.1 2.3 3.1 2.4 3.1 2.5 3.1 2.6

Armrest adjustment ...............................................

Standard operator seat .............................................

Deluxe heated - vented seat ......................................... lnstructor seat ...................................................

Seat belts .......................................................

Operator presence functionality .......................................

79 79 81 83 83 84

3.10 Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

3.11 Storage and literature compartments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 3.12 Operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

3.13 Exterior tool Ьох . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 3.14 Heating and air conditioning controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 3.1 4.1 Automatic temperature controls ....................................... 86 3.1 4.2 Manual temperature control system .................................... 87

3.15 Vent locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 3.16 Machine management center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

3.1 6.1 Terminal ........................................................ 89 3.1 6.2 Machine management center version information .......................... 90 3.1 6.3 Set the measurement units .......................................... 90 3.1 6.4 Set the language .................................................. 92 3.1 6.5 Set the decimal display ............................................. 93 3.1 6.6 Set the time and date .............................................. 93 3.1 6.7 Terminal settings .................................................. 94 3.1 6.8 Applications ..................................................... 96 3.1 6.9 Select an auxiliary input ............................................. 97 3.1 6.1 О View the screens ................................................. 98 3.1 6.1 1 Engine ......................................................... 98 3.1 6.1 2 Transmission ..................................................... 99 3.1 6.1 3 Hydraulic ...................................................... 1 0 0 3.1 6.1 4 Powertrain protection software (P PS) .................................. 1 0 1 3.1 6.1 5 Measure INST (instantaneous) ....................................... 1 0 2 3.1 6.1 6 Measures - field ................................................. 1 0 2 3.1 6.17 Measures - fuel .................................................. 1 0 3 3.1 6.18 Memory ....................................................... 1 0 3 3.1 6.19 Power management .............................................. 1 06 3.1 6.20 Tractor settings .................................................. 1 07 3.1 6.2 1 Slip alarm ...................................................... 1 08 3.1 6.22ISO 1 1 78 3 Class 3 ................................................ 1 1 0 3.1 6.23 Service intervals ................................................. 1 1 1 3.1 6.24 Headland management ............................................ 1 1 5 3.1 6.25 Headland management icon identification ............................... 1 18 3.1 6.26 DT C (diagnostic trouЫe codes) stored ог active ........................... 1 20 3.1 6.27Track tension .................................................... 1 2 1 3.1 6.28 3 -point linkage ................................................... 1 22 3.1 6.29 Slip calibration ................................................... 1 24 3.1 6.3 0 Steering calibration ............................................... 1 26 3.1 6.3 1 lnching pedal calibration ............................................ 1 28

Rubber Track Tractor 56958701С

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3.17

3.18

3.19 3.20

3.21 3.22

3.23

3.24

3.16.3 2 Radar calibration ................................................. 1 29 3.16.3 3 ЕnаЫе the video camera - software version 3.2 and before .................. 1 3 1 Air system operation ............................................... 132 3.17.1 Air system operation .............................................. 1 3 2 3.17.2 Air trailer brake couplers ........................................... 1 3 2 3.17. 3 Air hose connection ............................................... 1 3 3 Machine control .................................................... 134 3.18.1 Throttle control .................................................. 1 3 4 3.18.2 Decelerator - if equipped ........................................... 1 3 4 3.18.3 Power management .............................................. 1 3 4 3.18.4 Brake control .................................................... 1 3 5 3.18.4.1 Service brakes ............................................ 1 3 5 3.18.5 Hydraulic trailer brake if equipped ..................................... 1 3 6 3.18.6 Park brake ...................................................... 1 3 6 3.18.7 Manual parking brake handle ........................................ 1 3 7 lnching pedal control ............................................... 138 Transmission ....................................................... 139 3.20.1 Transmission control .............................................. 1 3 9 3.20.2 Machine ground speeds ........................................... 1 3 9 3.20.3 Transmission control lever .......................................... 1 4 0 3.20.4 Transmission shifting diagram ....................................... 1 4 0 3.20.5 Preselect а gear before you move .................................... 1 4 0 3.20.6 Use of the inching clutch control ..................................... 141 3.20.7 Operate the shuttle shift ........................................... 141 3.20.8 Speed match ................................................... 14 2 Overweight protection strategy (OWPS) ............................ 143 General hydraulic connections ...................................... 144 3.22.1 General hydraulic connections ....................................... 1 4 4 3.22.2 Connect hoses to the quick couplers .................................. 1 4 4 3.22.3 Disconnect hoses from the quick couplers .............................. 14 5 3.22.4 Hydraulic flow management ........................................ 14 5 3.22.5 Hydraulic motors ................................................. 14 5 3.22.6 Selection of hydraulic motors ........................................ 14 5 3.22.7 Single acting cylinders ............................................. 1 4 6 3.22.8 Connect а douЫe acting cylinder ..................................... 1 4 6 3.22.9 Connect hydraulic motors to the control valves ........................... 1 4 6 3.22.10 Connect а grain cart with an auger motor ............................... 1 4 7 3.22.11 Semi - mounted vacuum planter with the lift assist wheels .................. 148 3.22.1 2 Connect the vacuum planter ........................................ 149 3.22.1 3 Connect the air seeder ог the grain drill ................................ 149 3.22.14 Connect the spray system pump ..................................... 151 3.22.1 5 Connect the auxiliary implement controls ............................... 151 3.22.16 Hydraulic power beyond ........................................... 1 5 2 3.22.17 Connect а hydraulic motor to power beyond ............................. 1 5 2 3.22.18 Connect the auxiliary implement control valve with load sense ................ 1 5 3 3.22.19 Connect the auxiliary implement control valve without load sense ............. 1 5 3 3.22.20Auxiliary implement control valve bank ................................. 1 5 3 3.22.21 Connect the hydraulic motor with the flow control valve .................... 1 5 4 Hydraulic controls .................................................. 155 3.23.1 Hydraulic control valve operation ..................................... 1 5 5 3.23.2 Roading lockout switch for the hydraulic control levers ..................... 1 5 7 Electrical system ................................................... 158 3.24.1 Radar unit ...................................................... 158 3.24.2 Radar connector ................................................. 158 3.24.3 Battery disconnect switch .......................................... 158 3.24.4 Single pole connectors ............................................ 1 5 9 3.24.5 Auxiliary power switch ............................................. 1 5 9 Rubber Тrack Тractor 56958701С

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3.25

3.26 3.27 3.28 3.29

3.30

3.31

3.32

3.33

3.34

3.24.6 Auxiliary power strip .............................................. 1 6 0 3.24.7 Trailer connector ................................................. 1 6 0 3.24.8 Put the implement саЫе into the саЬ .................................. 1 6 0 3.24.9 ISO 1 1 78 3 connector .............................................. 1 6 1 3-point linkage ..................................................... 1 62 3.25.1 Console controls ................................................. 1 6 2 3.25.2 3 -point linkage ................................................... 1 6 2 3.25.3 Adjust the 3 -point linkage control lever ................................. 1 6 2 3.25.4 Draft control .................................................... 1 6 3 3.25.5 Slip sensitivity ................................................... 1 6 4 3.25.6 Raise/lower switch for the 3 -point linkage ............................... 1 6 5 3.25.7 Use the external raise lower switch ................................... 1 6 5 3.25.8 Level the implement .............................................. 1 6 6 3.25.9 Adjust the top link ................................................ 1 6 6 3.25.1 0 Adjust the draft arm ............................................... 1 6 6 3.25.1 1 Lift linkages and quick hitch ......................................... 1 6 7 3.25.1 2Adjust the lift links ................................................ 1 68 3.25.1 3 Replace the rubber stops оп the wide swing drawbar ...................... 169 3.25.1 4 Replace the wear plates and the rubber stops оп the standard drawbar ......... 169 SteeraЬle 3-point linkage ........................................... 1 70 3.26.1 SteeraЬle hitch functionality ......................................... 1 70 Capture the steeraЫe 3-point linkage ................................ 1 72 3-point hitch lift assist .............................................. 1 73 Connect the implements ............................................ 1 74 3.29.1 Connect the implements to the 3 -point hitch ............................. 1 74 3.29.2 Connect the implements to the quick hitch .............................. 1 74 Disconnect the implements ......................................... 1 75 3.3 0.1 3 -point hitch implements ........................................... 1 75 3.3 0.2 Ouick Hitch implements ........................................... 1 75 Drawbar ........................................................... 1 76 3.3 1. 1 Category three pin with adapter plate for category four drawbar ............... 1 76 3.3 1.2 Category four pin with adapter plate for the category five drawbar ............. 1 76 3.3 1.3 Drawbar ....................................................... 1 76 3.3 1.4 Connect drawbar implements ....................................... 1 77 3.3 1.5 Wide swing drawbar .............................................. 1 78 3.3 1.6 Controlled drawbar ............................................... 1 78 3.3 1.7 Connect category four drawbar implements ............................. 1 79 3.3 1.8 Connect category five drawbar implements ............................. 1 79 3.3 1.9 Adjust the wide swing drawbar support ................................ 180 3.3 1. 1 0 Safety chain .................................................... 18 1 3.3 1. 1 1 lmplement hook up .............................................. 18 1 Power take off (РТО) ............................................... 1 82 3.3 2.1 Operate the power take-off ......................................... 182 3.3 2.2 Power take-off shaft .............................................. 18 3 3.3 2.3 Connect the power take-off implements ................................ 18 3 Towing and transportation .......................................... 1 84 3.3 3.1 Operate the machine оп the road ..................................... 184 3.3 3.2 Operate оп the road with а 3 -point linkage mounted implement ............... 185 3.3 3.3 High speed road operation .......................................... 185 3.3 3.4 Basic towing .................................................... 185 3.3 3.5 Tow а stuck machine .............................................. 186 3.3 3.6 Tow а machine with а dead engine .................................... 186 3.3 3.7 Accumulator without pressure ....................................... 187 3.3 3.8 Transport the machine ............................................ 188 Performance recommendations ..................................... 1 89 3.3 4.1 Machine performance ............................................. 189

Rubber Track Tractor 56958701С

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3.35 Tracks............................................................. 190 3.3 5.1 3.3 5.2 3.3 5.3 3.3 5.4

3.36 3.37

3.38

3.39 3.40 3.41

4

Track selection ..................................................

Low profile tracks ................................................

General ag tracks ................................................

Extreme application tracks ..........................................

190 190 190 190 Debris deflectors ................................................... 192 Machine ballast.................................................... 194 3.3 7. 1 Levels of ballast ................................................. 195 3.3 7.2 Add weights .................................................... 196 3.3 7. 3 Maximum machine weight .......................................... 196 Weights........................................................... 198 3.3 8.1 Combinations of idler weights ....................................... 199 3.3 8.2 lnstall the front weights ............................................ 20 1 3.3 8.3 Remove the 20 front weights ........................................ 20 2 3.3 8.4 Remove the 3 2 front weights ........................................ 20 5 3.3 8.5 lnstall the idler weight ............................................. 208 3.3 8.6 Remove the idler weights .......................................... 209 3.3 8.7 lnstall the undercarriage weights ..................................... 2 1 0 3.3 8.8 Remove the undercarriage weights .................................... 2 1 1 3.3 8.9 Measure the slippage ............................................. 2 1 2 Mobll track system (MT S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 3.3 9.1 Mobil track system ............................................... 2 1 3 3.3 9.2 Turn performance ................................................ 2 1 4 Moldboard plough applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 3.4 0.1 Moldboard plough applications ....................................... 2 1 6 3.4 0.2 Rollover ploughs ................................................. 2 1 7 Special application machines - towed scrapers....................... 218 3.4 1. 1 Ballast for towed scrapers .......................................... 2 18 3.4 1.2 Drawbars and hitches for а towed scraper .............................. 2 1 9 3.4 1.3 Hydraulic connections for а towed scraper .............................. 2 1 9 3.4 1.4 Connections for hydraulic power beyond - towed scrapers ................... 220 3.4 1.5 Laser level controls - land leveling applications ........................... 220 3.4 1.6 Operation guidelines - scraper ....................................... 220 3.4 1.7 Speed selection - scraper .......................................... 22 1

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 4.1 Lubricant viscosities and refill capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 4.1. 1

4.2 4.3

4.4

Lubricant viscosities for ambient temperatures ........................... 225 4.1. 1. 1 Lubricant viscosities ........................................ 225 4.1. 1.2 Refill capacities ........................................... 225 Service intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 4.2.1 Maintenance chart ............................................... 227 4.2.2 Maintenance schedule ............................................ 228 Main fuse panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 4.3.1 Fuse panel ..................................................... 23 1 4.3.2 Fuse Ыосk one .................................................. 23 1 4.3.3 Fuse Ыосk two .................................................. 23 2 4.3.4 Fuse relay Ыосk one .............................................. 23 3 4.3.5 Fuse relay Ыосk two .............................................. 23 4 4.3.6 Main fuse ...................................................... 23 4 4.3.7 Circuit breaker .................................................. 23 5 4.3.8 Relay and fuse panel for chassis ...................................... 23 5 СаЬ filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 4.4.1 Primary fresh air filter ............................................. 23 6 4.4.2 Remove the primary air filter ........................................ 23 6 4.4.3 Filter maintenance ............................................... 23 6 Rubber Тrack Тractor 56958701С

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4.5 4.6

4.7

4.8 4.9 4. 1 0 4. 1 1

4. 1 2

4. 1 3

4. 1 4 4. 1 5

4. 1 6

4.4.4 4.4.5 4.4.6 4.4.7

23 7 23 7 23 7 23 8 Maintenance access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 4.5.1 Remove the guards ............................................... 23 9 4.5.2 Remove the engine fan guards ....................................... 24 0 U ndercarria g e (Mobll trac) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 4.6.1 Do а check of the oil level for the drive wheel hubs ........................ 24 1 4.6.2 Change the drive wheel hub oil ...................................... 24 1 4.6.3 Do а check of the oil level for the idler wheel and the mid roller wheel hubs ...... 24 2 4.6.4 Change the oil оп the idler and the mid roller wheel hub .................... 24 2 4.6.5 Track and undercarriage inspection .................................... 24 2 4.6.6 Adjust the gauge spacing ........................................... 24 3 4.6.7 Measure the gauge spacing ......................................... 249 S p ecial considerations - scra p er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 4.7. 1 Belt untracking - scraper ........................................... 25 1 4.7.2 Weight transfer limit .............................................. 25 1 4.7. 3 Towed scraper operation and inspection ................................ 25 2 4.7.4 Scraper setup ................................................... 25 2 4.7.5 Retrieve а stuck machine / scraper .................................... 25 2 Detention the tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 4.8.1 Detension the tracks .............................................. 25 4 4.8.2 Release the pressure between the nipple and the filler valve ................. 25 5 Tension the tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 4.9.1 Add tension to the tracks ........................................... 25 6 Track removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259 4.1 0.1 Replace the track ................................................ 25 9 Track ali g n m ent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 4.1 1. 1 Track alignment .................................................. 26 1 4.1 1.2 Check the alignment .............................................. 26 1 4.1 1.3 Adjusting alignment .............................................. 26 1 4.1 1.4 Adjust the alignment - more procedures ................................ 26 2 Coolin g system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 4.1 2.1 Clean the cooling cores ............................................ 26 4 4.1 2.2 Water valve shutoff ............................................... 26 4 4.1 2.3 Do а check of the engine coolant level ................................. 26 5 4.1 2.4 Drain the engine coolant ........................................... 26 5 4.1 2.5 Cooling system additives ........................................... 26 6 4.1 2.6 Coolant sample .................................................. 26 6 4.1 2.7 Replace the water temperature thermostat .............................. 26 7 Flush and refil l the cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 4.1 3.1 Coolant system fluid .............................................. 268 4.1 3.2 Flush the cooling system ........................................... 268 4.1 3.3 Refill the cooling system ........................................... 269 Hyd raul ics - do а check and chan g e the system oil . . . . . . . . . . . . . . . . . . . . 270 4.1 4.1 Do а check of the hydraulic system oil ................................. 270 4.1 4.2 Change the hydraulic system oil ...................................... 271 Hyd raulic filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 4.1 5.1 Replace the transmission and steering filter ............................. 273 4.1 5.2 Replace the implement filters ....................................... 273 4.1 5.3 Replace the implement case drain filter ................................ 273 4.1 5.4 Replace the steering pump case drain filter .............................. 274 4.1 5.5 Remove the suction screen ......................................... 275 4.1 5.6 Replace the transmission oil ........................................ 276 En g ine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

Rubber Track Tractor 56958701С

Clean the filter .................................................. lnstall the primary air filter ..........................................

Remove the recirculation filter ....................................... lnstall the recirculation filter .........................................

ТаЬ!е of contents 4.16.1 Replace the engine air filter .........................................

4.16.2 Do а check of the engine oil level .....................................

4.16.3 Change the engine oil and oil filter ....................................

4.16.3.1 lnspecting used filters ......................................

4.16.4 Engine oil sample port .............................................

4.16.5 Engine belts ....................................................

4.16.6 Engine temperature ..............................................

4.16.7 Open the engine cover ............................................

4.17

4.18 4.19 4.20

279 279 280 282 282 282 28 3 28 3 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 4.17.1 Prevent static discharge when fueling ................................. 284 4.17.2 Fuel сар ....................................................... 284 4.17. 3 Fill the fuel system ............................................... 284 4.17.4 Change the prefilter and the fuel filters ................................. 285 4.17.5 Fuel water separator .............................................. 286 4.17.6 Prime the fuel system ............................................. 287 Serpentine belt removal and installation............................. 288 4.18.1 Remove the main serpentine belt ..................................... 288 4.18.2 lnstall the main serpentine belt ...................................... 289 Battery installation and removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 4.19.1 Remove the batteries ............................................. 291 4.19.2 lnstall the batteries ............................................... 292 Preparing for the cold season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294 4.20.1 Cold season .................................................... 294 4.20.2 Cold start ...................................................... 294

5

TrouЬleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Heating and air conditioning trouЬleshooting . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Electrical system trouЫeshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Brake trouЫeshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Engine trouЬleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Hydraulic trouЬleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.6 3-point linkage trouЫeshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7 Transmission trouЫeshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.8 Steering system trouЬleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.9 Auto-Guide trouЫeshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329 6.1 Engine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 6.2 Torque specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

295 297 298 299 301 306 308 310 312 317 5.9.1 Auto-Guide ready indicator is not оп ................................... 3 17 5.9.2 Auto-Guide ready indicator is оп ...................................... 3 18 5.9.3 Auto-Guide de-activates during operation ............................... 3 18 5.10 Machine Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 5.10.1 Armrest ЕСМ еггог codes .......................................... 3 20 5.10.2 Auxiliary valve one ЕСМ error codes ................................... 3 24 5.10.3 Auxiliary valve two ЕСМ еггог codes ................................... 3 24 5.10.4 Auxiliary valve three ЕСМ еггог codes ................................. 3 24 5.10.5 Auxiliary valve four ЕСМ еггог codes .................................. 3 25 5.10.6 Auxiliary valve five ЕСМ еггог codes ................................... 3 25 5.10.7 Auxiliary valve six ЕСМ еггог codes ................................... 3 26 5.10.8 Front lighting ЕСМ еггог codes ....................................... 3 26 5.10.9 Roof lighting ЕСМ еггог codes ....................................... 3 27 5.10.10 Rear lighting ЕСМ еггог codes ....................................... 3 27

6.2.1

6.3

Constant torque hose clamps ....................................... 3 3 2

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

Rubber Тrack Тractor 56958701С

ТаЬ!е of contents

6.4 6.5 6.6 7

6.3. 1 Di mensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Noise vibration level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mach ine s p ecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Shi pp i n g wei g hts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

334 335 336 339

lndex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341

Rubber Track Tractor 56958701С

ТаЬ!е of contents

Rubber Тrack Тractor 56958701С

ТаЬ!е of contents

1 . Safety 1.1

1.2 1.3

1.4

Safety lnformation...................................................... 1 5 1. 1. 1 1. 1.2 1. 1.3 1. 1.4 1. 1.5 1. 1.6 1. 1.7 1. 1.8 1. 1.9 1. 1. 1 0 1. 1. 1 1 1. 1. 1 2 1. 1. 1 3 1. 1. 1 4 1. 1. 1 5 1. 1. 1 6 1. 1. 17 1. 1. 18 1. 1. 19 1. 1.20 1. 1.2 1 1. 1.22 1. 1.23 1. 1.24 1. 1.25 1. 1.26 1. 1.27 1. 1.28 1. 1.29 1. 1.3 0

Operator Manual ..................................................... 1 5 Safety symbol ........................................................ 1 5 Safety messages ..................................................... 1 5 lnformation messages ................................................. 1 5 Safety signs ......................................................... 1 6 lmportant safety information ............................................. 1 6 General hazard information .............................................. 1 7 Pressurized air ....................................................... 18 Asbestos information .................................................. 18 Electrical storm injury prevention .......................................... 18 Mount and dismount the machine ......................................... 18 Before you start the engine .............................................. 19 Start the engine ...................................................... 19 Before operation ...................................................... 19 Procedures for operation ................................................ 19 Park the machine ..................................................... 20 Operator station ...................................................... 2 1 Cut and crush prevention ............................................... 2 1 Rollover protective structure ............................................. 21 Burn prevention ...................................................... 22 Coolant ............................................................ 22 Oils ............................................................... 22 High pressure lines .................................................... 22 Fluid penetration ..................................................... 23 Batteries ........................................................... 23 Exhaust fumes ....................................................... 24 Noise prevention ..................................................... 25 Fire and explosion prevention ............................................ 25 Fire extinguisher ...................................................... 26 PuЫic road transportation ............................................... 26 Safety signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Danger signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 1.3.1 Power take off ....................................................... 29 1.3.2 Danger hazard - Rear roll over ............................................ 29 1.3.3 Danger hazard - Starter bypass ........................................... 29

Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1 1.4.2 1.4.3 1.4.4 1.4.5 1.4.6 1.4.7 1.4.8 1.4.9 1.4.1 0 1.4.1 1 1.4.1 2 1.4.1 3

Warning - Battery explosion ..............................................

Belt entanglement ....................................................

Ether ..............................................................

Fall off hazard ........................................................

High pressurized fluid ..................................................

Hot pressurized coolant ................................................

Warning - Hot surface ..................................................

No passengers .......................................................

Operators manual .....................................................

Radar .............................................................. lnstall the batteries ....................................................

Warning - Rear view ...................................................

Seatbelt ............................................................

Rubber Track Tractor 56958701С

за

31 31 31 32 32 33 33 33 34 34 34 36 36 13

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1.5

14

1 .4 . 1 4 Bysta nder a l e rt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 1 .4 . 1 5 Wa rn i n g - E n g i n e cover s u pport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 lnformational signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Alternate exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 1.5. 1 1.5.2 Batte ry s h ut off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 l nformational - Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 1.5.3 1.5.4 l nformational - Lift point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 1.5.5 l nformational - N o step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 l nformational - Sepa rator f u e l filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 1.5.6 1.5.7 l nformational - Tiedown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 1 . 5 . 8 Pa rk bra ke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 1.5.9 l nformational - Belt routi ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 1 . 5 . 1 0 l nformational - Hyd ra u l i c control va lves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 1 . 5 . 1 1 E n g i n e o i l s i g n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 1 . 5 . 1 2 l nformational - E n g i n e o i l filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 1 . 5 . 1 3 l nformational - e n g i n e a i r cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 1 . 5 . 1 4 l nformational - саЬ a i r con d ition i n g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 1 . 5 . 1 5 1 2 vo lt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 1 . 5 . 1 6 Tra n s m ission o i l fi l l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 1 . 5 . 1 7 O i l leve l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 1 . 5 . 1 8 l nformational - Tighte n i n g bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 1 . 5 . 1 9 l nformational - Tighte n i n g bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 1 . 5 . 2 0 U ltra low s u lf u r d i esel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Rubber Тrack Тractor

5695870 1 С

1 . Safety

1.1

Safety l nformation

1.1.1 Operator Manual Th i s operator m a n u a l uses the latest i nformation ava i laЫe at the time of puЫ icatio n . Read the operator m a n u a l ca refu l ly before operating the mach i n e .

Rig ht-ha n d a n d left-hand, as used i n t h e operator m a n u a l , i s determ i ned Ьу facing t h e d i rection that the mach i n e travels when i n use.

Photos, i l l ustrations, and data used i n the operator m a n u a l were cu rrent at the time of puЬlish i n g . Beca use of possiЫe prod uction changes, each mach i n e са п va ry. M a n ufacturer reserves the right to redesign and change the mach i n e as n ecessa ry without notification .

1.1.2 Safety symbol The safety symbol tel l s you a bout а potenti a l ly hazardous a rea !

Look for the safety symbol i n this m a n u a l and оп the mach i n e . The safety sym bols tel 1 you that there is i m porta nt safety i n structions i n the m a n ua l .

Fig. 1

1.1.3 Safety messages The words DAN G E R, WAR N I N G or CAUT I O N a re used with the safety sym bol . Learn these safety messages and оЬеу the reco m m ended preca utions and safety i n structions.

А. А. А. .

.

.

.

.

.

DANGER: lf you do not оЬеу the recom mended precautions and safety instructions, DEATH OR I NJ U RV will occur.

WARNING: lf you do not оЬеу the recom mended precautions and safety instructions, DEATH OR I NJ U RV сап occur.

CAUTION: lf you do not оЬеу the recom mended precautions and safety instructions, I NJ U RV сап possiЫy occur.

IA DANG ER 1 IA cA Fig. 2

1.1.4 lnformation messages The words i m porta nt a n d note a re not related to personal safety, and a re used to give i nformation about the operation and servicing of the mach i n e .

IMPORТANT: /dentifies specia/ instructions o r procedures which, if not followed, с а п cause damage to the

machine, the process, or the area around the machine.

Rubber Track Tractor 56958701С

15

1 . Safety NOTE: lnformation to make procedures easier.

1.1.5 Safety signs WARNING: Do not r! m ove the safety signs. Replace safety signs that you cannot read, are damaged, . or are m 1ss1 ng.

Clean the machine surface with а weak soap and water solution before you replace the safety signs.

Replacement safety signs аге availaЫe from your dealer.

Always make sure that safety signs аге in the correct locations and that you сап read the safety signs. lllustrations of safety sign locations аге at in this section. Кеер the safety signs clean. lf necessary, use а weak soap and water solution.

1.1.6 lmportant safety information IMPORTANT: Апу Modifications to the machine ог systems not authorized Ьу AGCO wi/1 void the AGCO

Warranty This includes, but is not limited to hitches.

WARNING: When replacement parts are required for this product, AGCO recom mends using AGCO replacement parts or parts with equ ivalent specifications including, but not lim ited to, physical dimensions, type, strength and material. Failure to heed this warn ing сап get untimely failures, product damage, personal injury or death.

Failure to оЬеу basic safety rules and precautions сап cause personal injuries during product operation, maintenance, or repair. Know dangerous situations before an injury occurs. А person must Ье alert to possiЫe dangers. This person must also have the necessary training, skills and tools to do these operations correctly. lncorrect operation, lubrication, maintenance or repair of this product сап Ье dangerous and сап result in injury or death.

Read and understand all the information about the operation, lubrication, maintenance, and repair before operating оп this machine.

The product and this manual give safety precautions and warnings. Bodily injury or death сап occur to you or to other persons if all warnings аге not heeded.

Not every possiЫe circumstance that сап involve а potential danger сап Ье anticipated. The warnings in this puЫication and оп the product аге, thus, not all inclusive. lf а tool or procedure, not recommended Ьу AGCO, is used, make sure they аге safe for everyone.

An operator must make sure the product will not Ье dangerous or damaged Ьу the operation, lubrication, maintenance or repair procedures selected. lnformation, specifications, and illustrations in this puЬlication соте from information availaЫe at the time of puЫication production.

Specifications, torques, pressures, measurements, adjustments, illustrations, and other items сап change at any time. These changes сап change the service that is given to the product. Get the complete and most current information before starting а job. AGCO dealers have the most current information availaЫe.

16

Rubber Тrack Тractor 56958701С