Challenger MT845E MT855E MT865E MT875E Rubber Track Tractor Operator's Manual 556245D1C - DOWNLOAD

Operator's Manual

Rubber Track Tractor МТ845Е

AGCC0845.E ... 1001-

MT855E

AGCC0855.E ... 1001-

MT865E

AGCC0865.E ... 1001-

MT875E

AGCC0875.E ... 1001-

North America 4205 River Green Parkway, Duluth GA 30096 USA Challenger is а registered trademark of Caterpillar lnc. and is used under license Ьу AGCO. ©AGCO2018 Original Operator's Manual

June2018 55624 5D1C

NA

English

CALIFORNIA Proposition 65 Warning WARNING: Diesel engine exhaust and some of its constituents are known to the State of Califomia to cause cancer, Ьirth defects, or other reproductive hann.

WARNING: Battery posts, tenninals and related accessories contain lead and lead compounds, chemicals known to the State of Califomia to cause cancer, Ьirth defects, or other reproductive harm. Wash hands after handling.

®

Congratulations оп your selection of ап AGCO Product. We believe уои ® have exercised excellent judgment in the purchase of your AGCO machine. We are most appreciative of your patronage.

Your Dealer has performed the pre-delivery serv,ce оп your new machine. Не wi/1 discuss with уои the operating and maintenance instructions given in this manual, and instruct уои in the correct and varied applications of this machine. Са// оп him at апу time when уои have а question or need equipment related to the use of your machine.

We recommend that уои carefully read this entire тапиа/ before operating the machine. Also, time spent in becoming fully acquainted with its performance features, adjustments, and maintenance schedules wi/1 Ье repaid in а long and satisfactory life of the product.

This equipment is covered Ьу а written warranty which wi/1 Ье provided ® to уои Ьу your AGCO Dealer at time of purchase.

AGCO® reserves the right to make changes or add improvements to its products at апу time without incurring апу oЫigation to make such changes to products manufactured previously. AGCO ®, or its dealers, accept по responsibllity for variations which may Ье evident in the actual specifications of its products and the statements and descriptions contained in this puЬlication.

ТаЬ!е of contents

Rubber Track Tractor 1

Safety ................................................................... 13 1.1 Safety lnformation .................................................. 15 1.1.1 Operator Manual.................................................. 1 5 1.1.2 Safety symbol.................................................... 1 5 1.1.3 Safety messages .................................................. 1 5 1.1.4 lnformation messages.............................................. 1 5 1.1.5 Safety signs..................................................... 1 6 lmportant safety information......................................... 1 6 1.1.6 1.1.7 General hazard information.......................................... 1 7 1.1.8 Pressurized air ................................................... 18 1.1.9 Asbestos information.............................................. 18 1.1.1 0 Electrical storm injury prevention...................................... 18 1.1.1 1 Mount and dismount the machine..................................... 18 1.1.1 2 Before you start the engine .......................................... 1 9 1.1.1 3 Start the engine.................................................. 1 9 1.1.1 4 Before operation.................................................. 1 9 1.1.1 5 Procedures for operation............................................ 1 9 1.1.1 6 Park the machine ................................................. 20 1.1.1 7 Орегаtог station.................................................. 21 1.1.18 Cut and crush prevention............................................ 21 1.1.1 9 Rollover protective structure ......................................... 21 1.1.20 Burn prevention.................................................. 22 1.1.21 Coolant........................................................ 22 1.1.22 Oils........................................................... 22 1.1.23 High pressure lines................................................ 22 1.1.24 Fluid penetration.................................................. 23 1.1.25 Batteries....................................................... 23 1.1.26 Exhaust fumes................................................... 24 1.1.27 Noise prevention.................................................. 25 1.1.28 Fire and explosion prevention........................................ 25 1.1.29 Fire extinguisher.................................................. 26 1.1.30 PuЫic road transportation........................................... 26 1.2 Safety signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 1.3 Danger signs ....................................................... 28 1.3.1 Power take off................................................... 29 1.3.2 Danger hazard - Rear roll over........................................ 29 1.3.3 Danger hazard - Starter bypass....................................... 29 1.4 Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 1.4.1 Warning - Battery explosion.......................................... 31 1.4.2 Belt entanglement................................................ 31 1.4.3 Ether.......................................................... 31 1.4.4 Fall off hazard.................................................... 32 1.4.5 High pressurized fluid.............................................. 32 1.4.6 Hot pressurized coolant............................................. 33 1.4.7 Warning - Hot surface.............................................. 33 1.4.8 No passengers................................................... 33 1.4.9 Operators manual................................................. 34 1.4.1 0 Radar.......................................................... 34 1.4.1 1 lnstall the batteries ................................................ 34 1.4.1 2 Warning - Rear view............................................... 36 1.4.1 3 Seatbelt........................................................ 36 1.4.1 4 Bystander alert................................................... 36

Rubber Track Tractor 55624501С

ТаЬ!е of contents

1.5

2

lntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Machine identification information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Serial number definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 lntended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Proper disposal of waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 Pre-Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6

3

1.4.1 5 Warning - Engine cover support ....................................... 37 lnformational signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 1.5.1 Alternate exit .................................................... 4 0 1.5.2 Battery shut off .................................................. 4 0 1.5.3 Diesel exhaust fluid filter ............................................ 4 0 1.5.4 lnformational - Fuel filter ........................................... 4 0 1.5.5 lnformational - Lift point ............................................ 4 1 1.5.6 lnformational - No step ............................................. 4 1 1.5.7 lnformational - Separator fuel filter .................................... 4 1 1.5.8 lnformational - Tiedown ............................................ 4 1 1.5.9 Park brake ...................................................... 4 2 1.5.1 0 lnformational - Belt routing .......................................... 4 2 1.5.1 1 lnformational - Hydraulic control valves .................................. 4 2 1.5.1 2 Engine oil sign ................................................... 4 2 1.5.1 3 lnformational - Engine oil filter ........................................ 4 3 1.5.1 4 lnformational - engine air cleaner ...................................... 4 3 1.5.1 5 lnformational - саЬ air conditioning ..................................... 4 3 1.5.1 6 1 2 volt ......................................................... 4 3 1.5.1 7 Transmission oil fill ................................................ 4 4 1.5.18 Oil level ........................................................ 4 4 1.5.19 lnformational - Tightening bolt ........................................ 4 4 1.5.20 lnformational - Tightening bolt ........................................ 4 4 1.5.2 1 Ultra low sulfur diesel fuel ........................................... 45 47 49 50 52 53 54 2.5.1 Pre-delivery checklist ............................................... 5 4 Emissions warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 2.6.1 United States and Canada emission control warranty statement ............... 5 5 2.6.2 California emission control warranty statement ............................ 58

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 3.1 General inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 3.1.1

3.2

3.3 3.4 3.5

3.6

Walk-around inspection ............................................. 69

Start the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 3.2.1 3.2.2 3.2.3 3.2.4

Pre-start checks .................................................. 7 1 Start the engine .................................................. 7 1 Start the engine in normal conditions ................................... 7 1 Start the engine with jumper саЫеs .................................... 7 2 Engine start switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Monitor mounting areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Lamp switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 3.5.1 Multifunction light switch оп the steering column .......................... 7 5 3.5.2 Extremity lamps .................................................. 76 3.5.3 lnterior lamps .................................................... 7 6 3.5.4 Courtesy lamp ................................................... 7 6 3.5.5 СаЬ switches .................................................... 77 3.5.6 Exterior courtesy lamps ............................................. 78 3.5.7 Lighting shutdown delay ............................................ 78 3.5.8 Rotating beacon .................................................. 79 3.5.9 Backlighting for switches in the саЬ .................................... 79 Dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Rubber Тrack Тractor 55624501С

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3.7

Steering wheel..................................................... 83 3.7.1 3.7.2

Horn ........................................................... 83 Steering wheel tilt lever ............................................. 83 3.8 Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 3.8.1 lnside геаг view mirror .............................................. 84 3.8.2 Outside геаг view mirrors ........................................... 84 3.9 Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 3.9.1 Steering wheel controls ............................................. 85 3.10 Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 3.10.1 Open the геаг window ............................................. 86 3.10.2 Window sun screen ............................................... 86 3.10.3 Window washer compartment ........................................ 86 3.10.4 Rear window as an alternate exit ...................................... 87 3.10.5 Exit the саЬ in an emergency ......................................... 87

3.11 Storage and literature compartments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 3.12 Operator seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

3.13 3.14 3.15 3.16

3.12.1 3.12.2 3.12.3 3.12.4 3.12.5 3.12.6

89 89 91 93 93 94 Exterior tool Ьох . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Heating and air conditioning controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 3.14.1 Automatic temperature controls ....................................... 96 3.14.2 Manual temperature control system .................................... 97 Vent locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Machine management center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 3.16.1 Terminal ........................................................ 99 3.16.2 Machine management center version information ......................... 100 3.16.3 Set the measurement units ......................................... 100 3.16.4 Set the language ................................................. 102 3.16.5 Set the decimal display ............................................ 103 3.16.6 Set the time and date ............................................. 103 3.16.7 Terminal settings ................................................. 104 3.16.8 Applications .................................................... 106 3.16.9 Select an auxiliary input ............................................ 107 3.16.1О View the screens ................................................. 108 3.16.11 Engine ........................................................ 108 3.16.12 Transmission .................................................... 110 3.16.13 Hydraulic ....................................................... 111 3.16.14 Powertrain protection software (PPS) .................................. 112 3.16.15 Measure INST (instantaneous) ....................................... 112 3.16.16 Measures - field .................................................. 113 3.16.17Measures - fuel .................................................. 114 3.16.18Memory ....................................................... 114 3.16.19Power management ............................................... 117 3.16.20Tractor settings .................................................. 118 3.16.21Slip alarm ...................................................... 119 3.16.22 ISO 11783 Class 3 ................................................ 121 3.16.23 Service intervals ................................................. 122 3.16.24 Headland management ............................................ 126 3.16.25 Headland management icon identification ............................... 129 3.16.26 DTC (diagnostic trouЫe codes) stored ог active ........................... 13 1 3.16.27Track tension .................................................... 13 2 3.16.283-point linkage ................................................... 13 3

Rubber Track Tractor 55624501С

Armrest adjustment ...............................................

Standard operator seat .............................................

Deluxe heated - vented seat ......................................... lnstructor seat ...................................................

Seat belts .......................................................

Operator presence functionality .......................................

ТаЬ!е of contents 3.16.29Slip calibration ................................................... 13 6 3.16.3 0 Steering calibration ............................................... 13 8 3.16.3 1 lnching pedal calibration ............................................ 140 3.16.3 2 Radar calibration ................................................. 140 3.16.3 3 ЕnаЫе the video camera - software version 3.2 and before .................. 142 3.17 Air system operation ............................................... 144 3.17.1 Air system operation .............................................. 144 3.17.2 Air trailer brake couplers ........................................... 144 3.17.3 Air hose connection ............................................... 145 3.18 Machine control .................................................... 146 3.18.1 T hrottle control .................................................. 146 3.18.2 Decelerator - if equipped ........................................... 146 3.18.3 Power management .............................................. 146 3.18.4 Brake control .................................................... 147 3.18.4.1 Service brakes ............................................ 147 3.18.5 Hydraulic trailer brake if equipped ..................................... 148 3.18.6 Park brake ...................................................... 148 3.18.7 Manual parking brake handle ........................................ 149 3.19 lnching pedal control ............................................... 150 3.20 Transmission ......................................................

3.20.1 Transmission control ..............................................

3.20.2 Machine ground speeds ...........................................

3.20.3 Transmission control lever ..........................................

3.20.4 Transmission shifting diagram .......................................

3.20.5 Preselect а gear before you move ....................................

3.20.6 Use of the inching clutch control .....................................

3.20.7 Operate the shuttle shift ...........................................

3.20.8 Speed match ...................................................

3.21 Overweight protection strategy (OWPS) ............................

151 151 151 152 152 152 153 153 154 155

3.22 General hydraulic connections ...................................... 156 3.22.1 General hydraulic connections ....................................... 156 3.22.2 Connect hoses to the quick couplers .................................. 156 3.22.3 Disconnect hoses from the quick couplers .............................. 157 3.22.4 Hydraulic flow management ........................................ 157 3.22.5 Hydraulic motors ................................................. 157 3.22.6 Selection of hydraulic motors ........................................ 157 3.22.7 Single acting cylinders ............................................. 158 3.22.8 Connect а douЫe acting cylinder ..................................... 158 3.22.9 Connect hydraulic motors to the control valves ........................... 158 3.22.10 Connect а grain cart with an auger motor ............................... 159 3.22.11Semi - mounted vacuum planter with the lift assist wheels .................. 16 0 3.22.12Connect the vacuum planter ........................................ 16 1 3.22.13 Connect the air seeder or the grain drill ................................ 16 1 3.22.14Connect the spray system pump ..................................... 16 3 3.22.15Connect the auxiliary implement controls ............................... 16 3 3.22.16 Hydraulic power beyond ........................................... 16 4 3.22.17Connect а hydraulic motor to power beyond ............................. 16 4 3.22.18 Connect the auxiliary implement control valve with load sense ................ 16 5 3.22.19 Connect the auxiliary implement control valve without load sense ............. 16 5 3.22.20Auxiliary implement control valve bank ................................. 16 5 3.22.21Connect the hydraulic motor with the flow control valve .................... 16 6 3.23 Hydraulic controls .................................................. 167 3.23.1 Hydraulic control valve operation ..................................... 16 7 3.23.2 Roading lockout switch for the hydraulic control levers ..................... 16 9 3.24 Electrical system ................................................... 170 3.24.1 Radar unit ...................................................... 170 3.24.2 Radar connector ................................................. 170 Rubber Тrack Тractor 55624501С

ТаЬ!е of contents 3.24.3 3.24.4 3.24.5 3.24.6 3.24.7 3.24.8 3.24.9

Battery disconnect switch ..........................................

Single pole connectors .............................................

Auxiliary power switch .............................................

Auxiliary power strip ..............................................

Trailer connector .................................................

Put the implement саЫе into the саЬ ..................................

ISO 1 1 78 3 connector ..............................................

170 17 1 17 1 17 2 17 2 17 2 17 3

3.25.1 Console controls .................................................

3.25.2 3-point linkage ...................................................

3.25.3 Adjust the 3-point linkage control lever .................................

3.25.4 Draft control ....................................................

3.25.5 Slip sensitivity ...................................................

3.25.6 Raise/lower switch for the 3-point linkage ...............................

3.25.7 Use the external raise lower switch ...................................

3.25.8 Level the implement ..............................................

3.25.9 Adjust the top link ................................................

3.25.1 0 Adjust the draft arm ...............................................

3.25.1 1 Lift linkages and quick hitch .........................................

3.25.1 2Adjust the lift links ................................................

3.25.1 3 Replace the rubber stops оп the wide swing drawbar ......................

3.25.1 4 Replace the wear plates and the rubber stops оп the standard drawbar .........

174 174 174 175 176 1 77 1 77 1 78 1 78 1 78 1 79 18 0 18 1 18 1

3.25 3-point linkage..................................................... 174

3.26 SteeraЬle 3-point linkage........................................... 182

3.26.1 SteeraЫe hitch functionality ......................................... 18 2

3.27 Capture the steeraЫe 3-point linkage................................ 184 3.28 3-point hitch lift assist.............................................. 185 3.29 Connect the implements........................................... 186 3.29.1 Connect the implements to the 3-point hitch ............................ 18 6 3.29.2 Connect the implements to the quick hitch .............................. 18 6

3.30 Disconnect the implements ......................................... 187

3.3 0.1 3-point hitch implements ........................................... 187 3.3 0.2 Ouick Hitch implements ........................................... 187

3.31 Drawbar ........................................................... 188 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

1.1 Category three pin with adapter plate for category four drawbar ...............

1.2 Category four pin with adapter plate for the category five drawbar .............

1.3 Drawbar .......................................................

1.4 Connect drawbar implements .......................................

1.5 Wide swing drawbar ..............................................

1.6 Controlled drawbar ...............................................

1.7 Connect category four drawbar implements .............................

1.8 Connect category five drawbar implements .............................

1.9 Adjust the wide swing drawbar support ................................

1.1 0 Safety chain ....................................................

1.1 1 lmplement hook up ..............................................

188 188 188 189 19 0 19 0 19 1 19 1 19 2 19 3 19 3

3.32 Power take off (РТО) ................................................ 194

3.3 2.1 Operate the power take-off ......................................... 19 4 3.3 2.2 Power take-off shaft .............................................. 19 5 3.3 2.3 Connect the power take-off implements ................................ 19 5

3.33 Towing and transportation .......................................... 196 3.3 3.3 3.3 3.3 3.3 3.3 3.3

3.1 3.2 3.3 3.4 3.5 3.6 3.7

Rubber Track Tractor 55624501С

Operate the machine оп the road .....................................

Operate оп the road with а 3-point linkage mounted implement ...............

High speed road operation ..........................................

Basic towing ....................................................

Tow а stuck machine ..............................................

Tow а machine with а dead engine ....................................

Accumulator without pressure .......................................

19 6 197 197 197 198 198 199

ТаЬ!е of contents

3.34 3.35

3.36 3.37

3.38

3.39 3.40 3.41

4

3.3 3.8 Transport the machine ............................................ 20 0 Performance recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 3.3 4.1 Machine performance ............................................. 20 1 Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202 3.3 5.1 Track selection .................................................. 20 2 3.3 5.2 Low profile tracks ................................................ 20 2 3.3 5.3 General ag tracks ................................................ 20 2 3.3 5.4 Extreme application tracks .......................................... 20 2 Debris deflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Machine ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 3.37.1 Levels of ballast ................................................. 207 3.37.2 Add weights .................................................... 208 3.37.3 Maximum machine weight ......................................... 208 Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 0 3.38.1 Combinations o f idler weights ....................................... 2 1 1 3.38.2 lnstall the front weights ............................................ 2 1 3 3.38.3 Remove the 20 front weights ........................................ 2 1 4 3.38.4 Remove the 3 2 front weights ........................................ 2 1 7 3.38.5 lnstall the idler weight ............................................. 2 20 3.38.6 Remove the idler weights .......................................... 2 2 1 3.38.7 lnstall the undercarriage weights ..................................... 2 2 2 3.38.8 Remove the undercarriage weights ................................... 2 2 3 3.38.9 Measure the slippage ............................................. 2 24 Mobll track system (MT S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 3.39.1 Mobil track system ............................................... 2 25 3.39.2 Turn performance ................................................ 2 26 Moldboard plough applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 3.4 0.1 Moldboard plough applications ....................................... 2 28 3.4 0.2 Rollover ploughs ................................................. 2 29 Special application machines - towed scrapers . . . . . . . . . . . . . . . . . . . . . . . 230 3.4 1.1 Ballast for towed scrapers .......................................... 2 3 0 3.4 1.2 Drawbars and hitches for а towed scraper .............................. 2 3 1 3.4 1.3 Hydraulic connections for а towed scraper .............................. 2 3 1 3.4 1.4 Connections for hydraulic power beyond - towed scrapers ................... 2 3 2 3.4 1.5 Laser level controls - land leveling applications ........................... 2 3 2 3.4 1.6 Operation guidelines - scraper ....................................... 2 3 2 3.4 1.7 Speed selection - scraper .......................................... 2 3 3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 4.1 Lubricant viscosities and refill capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 4.1.1

4.2 4.3

4.4

Lubricant viscosities for amblent temperatures ........................... 2 39 4.1.1.1 Lubricant viscosities ........................................ 2 39 4.1.1.2 Refill capacities ........................................... 2 39 Service intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 4.2.1 Maintenance chart ............................................... 24 1 4.2.2 Maintenance schedule ............................................ 24 2 Main fuse panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 4.3.1 Fuse panel ..................................................... 245 4.3.2 Fuse Ыосk one .................................................. 245 4.3.3 Fuse Ыосk two .................................................. 246 4.3.4 Fuse relay Ыосk one .............................................. 247 4.3.5 Fuse relay Ыосk two .............................................. 248 4.3.6 Main fuse ...................................................... 248 4.3.7 Circuit breaker .................................................. 249 4.3.8 Relay and fuse panel for chassis ...................................... 249 SCR system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 Rubber Тrack Тractor 55624501С

ТаЬ!е of contents 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6

4.5

4.6 4.7

4.8

4.9 4.10 4.11 4.12

4.1 З

4.14

4.15

25 0 25 0 25 1 25 1 25 1 25 2 СаЬ filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 4.5.1 Primary fresh air filter ............................................. 25 4 4.5.2 Remove the primary air filter ........................................ 25 4 4.5.3 Filter maintenance ............................................... 25 4 4.5.4 Clean the filter .................................................. 25 5 4.5.5 lnstall the primary air filter .......................................... 25 5 4.5.6 Remove the recirculation filter ....................................... 25 5 4.5.7 lnstall the recirculation filter ......................................... 25 6 Maintenance access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 4.6.1 Remove the guards ............................................... 25 7 4.6.2 Remove the engine fan guards ....................................... 258 Undercarriage (Mobll trac) system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259 4.7.1 Do а check of the oil level for the drive wheel hubs ........................ 259 4.7.2 Change the drive wheel hub oil ...................................... 259 4.7.3 Do а check of the oil level for the idler wheel and the mid roller wheel hubs ...... 26 0 4.7.4 Change the oil оп the idler and the mid roller wheel hub .................... 26 0 4.7.5 Track and undercarriage inspection .................................... 26 0 4.7.6 Adjust the gauge spacing ........................................... 26 1 4.7.7 Measure the gauge spacing ......................................... 267 Special considerations - scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269 4.8.1 Belt untracking - scraper ........................................... 269 4.8.2 Weight transfer limit .............................................. 269 4.8.3 Towed scraper operation and inspection ................................ 27 0 4.8.4 Scraper setup ................................................... 27 0 4.8.5 Retrieve а stuck machine / scraper .................................... 27 0 Detention the tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 4.9.1 Detension the tracks .............................................. 27 2 4.9.2 Release the pressure between the nipple and the filler valve ................. 27 3 Tension the tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274 4.1 0.1 Add tension to the tracks ........................................... 27 4 Track removal...................................................... 277 4.1 1.1 Replace the track ................................................ 277 Track alignment.................................................... 279 4.1 2.1 Track alignment .................................................. 279 4.1 2.2 Check the alignment .............................................. 279 4.1 2.3 Adjust the alignment ............................................. 279 4.1 2.4 Adjust the alignment - more procedures ................................ 28 0 Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282 4.1 3.1 Clean the cooling cores ............................................ 28 2 4.1 3.2 Water valve shutoff ............................................... 28 2 4.1 3.3 Do а check of the engine coolant level ................................. 28 3 4.1 3.4 Drain the engine coolant ........................................... 28 3 4.1 3.5 Cooling system additives ........................................... 28 4 4.1 3.6 Coolant sample .................................................. 28 4 4.1 3.7 Replace the water temperature thermostat .............................. 28 5 Flush and refill the cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 4.1 4.1 Coolant system fluid .............................................. 28 6 4.1 4.2 Flush the cooling system ........................................... 28 6 4.1 4.3 Refill the cooling system ........................................... 287 Hydraulics - do а check and change the system oil . . . . . . . . . . . . . . . . . . . . 288

Rubber Track Tractor 55624501С

Selective catalytic reduction (SCR) System ..............................

Supply module ..................................................

Fill the diesel exhaust fluid tank ......................................

DEF heater circuit fuse ............................................

DEF storage and shelf life ..........................................

Low diesel exhaust fluid (DEF) level ...................................

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4.16

4.17

4.18

4.19 4.20 4.21

5

4.1 5.1 Do а check of the hydraulic system oil ................................. 288 4.1 5.2 Change the hydraulic system oil ...................................... 289 Hydraulic filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 91 4.1 6.1 Replace the transmission and steering filter ............................. 291 4.1 6.2 Replace the implement filters ....................................... 291 4.1 6.3 Replace the implement case drain filter ................................ 291 4.1 6.4 Replace the steering pump case drain filter ............................. 292 4.1 6.5 Remove the suction screen ......................................... 293 4.1 6.6 Replace the transmission oil ........................................ 294 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 97 4.1 7.1 Replace the engine air filter ......................................... 297 4.1 7.2 Do а check of the engine oil level ..................................... 297 4.1 7.3 Change the engine oil and oil filter .................................... 298 4.1 7.3.1 lnspecting used filters ...................................... 3 00 4.1 7.4 Engine oil sample port ............................................. 3 00 4.1 7.5 Engine belts .................................................... 3 00 4.1 7.6 Engine temperature ............................................... 3 01 4.1 7.7 Open the engine cover ............................................ 3 01 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302 4.1 8.1 Prevent static discharge when fueling ................................. 3 02 4.1 8.2 Fuel сар ....................................................... 3 02 4.1 8.3 Fill the fuel system ............................................... 3 02 4.1 8.4 Change the prefilter and the fuel filters ................................. 3 03 4.1 8.5 Fuel water separator .............................................. 3 04 4.1 8.6 Prime the fuel system ............................................. 3 05 Serpentine belt removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 6 4.1 9.1 Remove the main serpentine belt ..................................... 3 06 4.1 9.2 lnstall the main serpentine belt ...................................... 3 07 Battery installation and removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 9 4.20.1 Remove the batteries ............................................. 3 09 4.20.2 lnstall the batteries ............................................... 3 1 0 Preparing for the cold season....................................... 3 1 2 4.21.1 Cold season .................................................... 3 1 2 4.21.2 Cold start ...................................................... 3 1 2

TrouЬleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Heating and air conditioning trouЫeshooting . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Electrical system trouЫeshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Brake trouЬleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Engine trouЬleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Hydraulic trouЫeshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.6 3-point linkage trouЬleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. 7 Transmission trouЬleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.8 Steering system trouЬleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.9 Auto-Guide trouЫeshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

313 31 5 31 6 317 31 9 324 32 6 32 8 330 33 5 5.9.1 Auto-Guide ready ind icator is not оп ................................... 3 3 5 5.9.2 Auto-Guide ready ind icator is оп ...................................... 3 3 6 5.9.3 Auto-Guide de-activates during operation ............................... 3 3 6 5.10 Machine Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 8 5.1 0.1 Armrest ЕСМ error codes .......................................... 3 3 8 5.1 0.2 Auxiliary valve one ЕСМ error codes ................................... 3 4 2 5.1 0.3 Auxiliary valve two ЕСМ error codes ................................... 3 4 2 5.1 0.4 Auxiliary valve three ЕСМ error codes ................................. 3 4 2 5.1 0.5 Auxiliary valve four ЕСМ error codes .................................. 3 4 3 5.1 0.6 Auxiliary valve five ЕСМ error codes ................................... 3 4 3 Rubber Тrack Тractor 55624501С

ТаЬ!е of contents 5.1 0.7 Auxiliary valve six ЕСМ error codes ...................................

5.1 0.8 Front lighting ЕСМ error codes .......................................

5.1 0.9 Roof lighting ЕСМ error codes .......................................

5.1 0.1 0 Rear lighting ЕСМ error codes .......................................

6

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 47 6.1 Engine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 49 6.2 Torque specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 6.2.1

6.3 6.4 6.5 6.6 7

3 44 3 44 3 45 3 45

Constant torque hose clamps ....................................... 3 5 0

Dimensions ........................................................ 351 6.3.1

Dimensions .................................................... 3 5 2 Noise vibration level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353 Machine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 4 Shipping weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357

lndex .................................................................. 359

Rubber Track Tractor 55624501С

ТаЬ!е of contents

Rubber Тrack Тractor 55624501С

ТаЬ!е of contents

1 . Safety 1.1

1.2 1.3

1.4

Safety lnformation...................................................... 1 5 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5 1.1.6 1.1.7 1.1.8 1.1.9 1.1.1 0 1.1.1 1 1.1.1 2 1.1.1 3 1.1.1 4 1.1.1 5 1.1.1 6 1.1.1 7 1.1.18 1.1.19 1.1.20 1.1.2 1 1.1.2 2 1.1.2 3 1.1.24 1.1.25 1.1.26 1.1.27 1.1.28 1.1.29 1.1.3 0

Operator Manual .....................................................

Safety symbol ........................................................

Safety messages ..................................................... lnformation messages .................................................

Safety signs ......................................................... lmportant safety information .............................................

General hazard information ..............................................

Pressurized air .......................................................

Asbestos information ..................................................

Electrical storm injury prevention ..........................................

Mount and dismount the machine .........................................

Before you start the engine ..............................................

Start the engine ......................................................

Before operation ......................................................

Procedures for operation ................................................

Park the machine .....................................................

Operator station ......................................................

Cut and crush prevention ...............................................

Rollover protective structure .............................................

Burn prevention ......................................................

Coolant ............................................................

Oils ...............................................................

High pressure lines ....................................................

Fluid penetration .....................................................

Batteries ...........................................................

Exhaust fumes .......................................................

Noise prevention .....................................................

Fire and explosion prevention ............................................

Fire extinguisher ......................................................

PuЫic road transportation ...............................................

15 15 15 15 16 16 17 18 18 18 18 19 19 19 19 20 21 21 21 22 22 22 22 23 23 24 25 25 26 26 Safety signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Danger signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 1.3.1 Power take off ....................................................... 29 1.3.2 Danger hazard - Rear roll over ............................................ 29 1.3.3 Danger hazard - Starter bypass ........................................... 29

Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1 1.4.2 1.4.3 1.4.4 1.4.5 1.4.6 1.4.7 1.4.8 1.4.9 1.4.1 0 1.4.1 1 1.4.1 2 1.4.1 3

Warning - Battery explosion ..............................................

Belt entanglement ....................................................

Ether ..............................................................

Fall off hazard ........................................................

High pressurized fluid ..................................................

Hot pressurized coolant ................................................

Warning - Hot surface ..................................................

No passengers .......................................................

Operators manual .....................................................

Radar .............................................................. lnstall the batteries ....................................................

Warning - Rear view ...................................................

Seatbelt ............................................................

Rubber Track Tractor 55624501С

за

31 31 31 32 32 33 33 33 34 34 34 36 36

13

ТаЬ!е of contents

1.5

14

1.4.14 Bystander alert ....................................................... 3 6 1.4.15 Warning - Engine cover support ........................................... 3 7 lnformational signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 1.5.1 Alternate exit ........................................................ 40 1.5.2 Battery shut off ...................................................... 40 1.5.3 Diesel exhaust fluid filter ................................................ 40 1.5.4 lnformational - Fuel filter ............................................... 40 1.5.5 lnformational - Lift point ................................................ 41 1.5.6 lnformational - No step ................................................. 41 1.5.7 lnformational - Separator fuel filter ........................................ 41 1.5.8 lnformational - T iedown ................................................ 41 1.5.9 Park brake .......................................................... 42 1.5.10 lnformational - Belt routing .............................................. 42 1.5.11 lnformational - Hydraulic control valves ..................................... 42 1.5.12 Engine oil sign ....................................................... 42 1.5.13 lnformational - Engine oil filter ............................................ 43 1.5.14 lnformational - engine air cleaner .......................................... 43 1.5.15 lnformational - саЬ air conditioning ......................................... 43 1.5.16 12 volt ............................................................. 43 1.5.17 Transmission oil fill .................................................... 44 1.5.18 Oil level ............................................................ 44 1.5.19 lnformational - T ightening bolt ............................................ 44 1.5.20 lnformational - T ightening bolt ............................................ 44 1.5.21 Ultra low sulfur diesel fuel ............................................... 45

Rubber Тrack Тractor 55624501С

1. Safety

1.1

Safety l nformation

1.1.1 Operator Manual This operator manual uses the latest information availaЫe at the time of puЫication. Read the operator manual carefully before operating the machine.

Right-hand and left-hand, as used in the operator manual, is determined Ьу facing the direction that the machine travels when in use.

Photos, illustrations, and data used in the operator manual were current at the time of puЬlishing. Because of possiЫe production changes, each machine сап vary. Manufacturer reserves the right to redesign and change the machine as necessary without notification.

1.1.2 Safety symbol The safety symbol tells you about а potentially hazardous area !

Look for the safety symbol in this manual and оп the machine. The safety symbols tel1 you that there is important safety instructions in the manual.

Fig. 1

1.1.3 Safety messages The words DANG E R, WARNING or CAUT ION are used with the safety symbol. Learn these safety messages and оЬеу the recommended precautions and safety instructions.

А. А. А. .

.

.

.

.

.

DANGER: lf you do not оЬеу the recommended precautions and safety instructions, DEATH OR INJ URV will occur.

WARNING: lf you do not оЬеу the recommended precautions and safety instructions, DEATH OR INJ URV сап occur.

CAUTION: lf you do not оЬеу the recommended precautions and safety instructions, INJ URV сап possiЫy occur.

IA DANG ER 1 IA cA Fig. 2

1.1.4 lnformation messages The words important and note are not related to personal safety, and are used to give information about the operation and servicing of the machine.

IM PORТANT: /dentifies specia/ instructions or procedures which, if not followed, сап cause damage to the

machine, the process, or the area around the machine.

Rubber Track Tractor 55624501С

15

1 . Safety NOTE: lnformation to make procedures easier.

1.1.5 Safety signs WARNING: Do not r!move the safety signs. Replace safety signs that you cannot read, are damaged, . or are m1ss1ng.

Clean the machine surface with а weak soap and water solution before you replace the safety signs.

Replacement safety signs аге availaЫe from your dealer.

Always make sure that safety signs аге in the correct locations and that you сап read the safety signs. lllustrations of safety sign locations аге at in this section. Кеер the safety signs clean.lf necessary, use а weak soap and water solution.

1.1.6 lmportant safety information IM PORTANT: Апу Modifications to the machine ог systems not authorized Ьу AGCO wi/1 void the AGCO

Warranty This includes, but is not limited to hitches.

WARNING: When replacement parts are required for this product, AGCO recommends using AGCO replacement parts or parts with equivalent specifications including, but not limited to, physical dimensions, type, strength and material. Failure to heed this warning сап get untimely failures, product damage, personal injury or death.

Failure to оЬеу basic safety rules and precautions сап cause personal injuries during product operation, maintenance, or repair. Know dangerous situations before an injury occurs. А person must Ье alert to possiЫe dangers.This person must also have the necessary training, skills and tools to do these operations correctly. lncorrect operation, lubrication, maintenance or repair of this product сап Ье dangerous and сап result in injury or death.

Read and understand all the information about the operation, lubrication, maintenance, and repair before operating оп this machine.

The product and this manual give safety precautions and warnings. Bodily injury or death сап occur to you or to other persons if all warnings аге not heeded.

Not every possiЫe circumstance that сап involve а potential danger сап Ье anticipated.The warnings in this puЫication and оп the product аге, thus, not all inclusive. lf а tool or procedure, not recommended Ьу AGCO, is used, make sure they аге safe for everyone.

An operator must make sure the product will not Ье dangerous or damaged Ьу the operation, lubrication, maintenance or repair procedures selected. lnformation, specifications, and illustrations in this puЬlication соте from information availaЫe at the time of puЫication production.

Specifications, torques, pressures, measurements, adjustments, illustrations, and other items сап change at any time.These changes сап change the service that is given to the product. Get the complete and most current information before starting а job.AGCO dealers have the most current information availaЫe.

16

Rubber Тrack Тractor 55624501С