CDS WHEEL LOADER PB 840 AND 844D PARTS MANUAL 6800253 - PDF DOWNLOAD

PARTS CATALOG

MODEL 840D WHEEL LOADER MODEL 844D FORKLIFT

PART NO. 6800253

FORWARD

THIS PARTS CATALOGUE CONTAINS ALL SERVICE PARTS FOR THE CONTINENTAL DIVERSIFIED SALES, INC, MODEL 840D WHEEL LOADER AND 844D FORKLIFT. THIS PARTS CATALOGUE APPLIES TO VEHICLE SERIAL NUMBER 1 AND BEYOND.

WARNING: This product contains parts dimensioned in the ,Metric Systems as. well in the U.S. Inch System. It is important to, note that during any repair or maintenance procedures, replacement fasteners must have the same measurements and strength as those removed, whether metric or U.S. Inch System. Mismatched or incorrect fasteners can result in damage or malfunction, or possible personal injury.

Therefore, fasteners removed from the machine should be saved for reuse in the same locations. Where the fasteners are not satisfactory for reuse, care should be taken to select a replacement that matches the original. For information and assistance, see your authorized dealer.

SERIAL NO. LOCATION SERIAL NUMBER LOCATIONS

ENGINE SERIAL NUMBER

PRODUCT IDENTIFICATION NUMBER

AXLE SERIAL NUMBER

TRANSMISSION SERIAL NUMBER

gib

CAB SERIAL NUMBER SIMILAR FOR ROPS CANOPY

11

LOCATION OF SERIAL NUMBERS When you order parts or need information from your CDS dealer, you must give the model and serial number of your machine or equipment.

Basic machine - the Product Identification Number (PIN) is stamped on pin plate, left side front of rear module Engine - on the left side of the engine Transmission - above to the right of transmission brake drum Axles - above to the right input shaft ROPS cab - upper rear left surface of cab roof edge ROPS canopy - on the upper rear surface of the canopy Use this chart to keep a record of the machine model, serial numbers or part numbers.

Make and Model Basic machine

CDS

Serial Number

PIN

MITSUBISHI S6E2 Engine

MITSUBISHI S6E2-T (TURBO)

Transmission and Torque Converter

OKAMURA Y50881B

Front axle

DAIKIN

Rear axle

DAIKIN

ROPS cab

CUSTOM PRODUCTS

ROPS canopy

CDS

111

NUMERICAL INDEX The numerical index appears at the rear of this publication.

It indicates grid location, reference number and page number a part appears.

ILLUSTRATIONS All illustrations are located on the left hand page with the text on the right. Except for some common hardware, all parts are identified with an item number which corresponds to the "item" column on the text page.

This is followed by the part number, quantity and description.

ORDERING PARTS Be sure to refer to both the text and the illustration to assure ordering the correct part. Also indicate the following information: 1. Part Numbers 2. Part Names 3. Quantity 4. Vehicle Serial Number If an ordered part is obsolete a new substitutable part will be supplied.

RECOMMENDED DEALER STOCK A recommended dealer stock listing appears at the end of this publication.

ABBREVIATIONS AND SYMBOLS ARE USED IN THIS PARTS CATALOGUE IN THE SENSE INDICATED.

ASSY ASSEMBLY AR AS REQUIRED SEL SELECT LEFT HAND L.H. R.H. RIGHT HAND OVERSIZE U.S. O.S. UNDERSIZE N.S.S. NOT SERVICED SEPARATELY PLTD PLATED HARDWARE GRD HARDWARE GRADE RATING M METRIC OPT. OPTIONAL QTY. QUANTITY STD. STANDARD t THICKNESS w/ WITH w/o WITHOUT incl.

INCLUDES S/N SERIAL NO.

iv

840D WHEEL LOADER PARTS CATALOG INDEX

Section Section Section Section Section section Section Section

01 02 03 04 05 06 07 08

1 Engine Loader - General Arrangement 102 144 Electrical 156 Hydraulics 198 Attachments 228 Options 256 Drive Train 300 Miscellaneous Information

1

2 NOTES

840D WHEEL LOADER

3

840D WHEEL LOADER

SECTION 01 -ENGINE INDEX

Air Filter Assembly Alternator - General Arrangement Alternator Cam Shaft Connecting Rod Cooling System Crankcase Assembly Crankcase Assembly - Turbo Crank Case Crank Shaft Cylinder Head Cylinder Head Turbo Engine - General Arrangement Engine w/o Turbo Engine w/Turbo Exhause System Exhause System -Turbo Flywheel Housing Flywheel Fuel Feed Pump Fuel System Fuel Nozzel Fuel Filter Assembly Governor Injection Pump Inlet and Exhause System (S/N 63-) Inlet and Exhause System (S/N 1-62) Inlet and Exhause System - Turbo (S/N 63-) Inlet and Exhause System - Turbo (S/N 1-62) Inlet System Inlet System -Turbo Injection Pump - General Arrangement Main Bearing Oil Cooler and Oil Pipe Oil Filler and Oil Level Gauge Oil Filter Oil Pan Oil Pipe and Breather - Turbo Oil Pipe Oil Pump assembly Oil Pump and Strainer - Turbo Oil Strainer Assembly Piston Radiator and Cooler Piping Rocker Cover Starter - General Arrangement Starter Timing Gear Cover Timing Gear Cover - Turbo Timing Gear Turbo Charger Valve Mechanism Water Pump

55 97 99 19 35 71 21 23 25 37 11 13 5 7 9 45 45 31 39 77 87 89 91 85 81 47 49 51 53 43 43 75 27 65 69 67 33 63 61 57 59 57 35 73 17 93 95 29 29 41 101 15 71

4

840D WHEEL LOADER

840D WHEEL LOADER ENGINE

5 GENERAL ARRANGEMENT

COOLING SYSTEM INTAKE-EXHAUST

ENGINE BODY

.

ENGINE ELECTRICAL

.

6

840D WHEEL LOADER ENGINE

ENGINE W/TURBO

840D ,WHEEL LOADER

7

ENGINE ENGINE W/TURBO

ITEM NUMBER QTY DESCRIPTION 1 2

3

4 5

6810408 6811151 6811152 6811132 6811123 950209 950218

1 1 1 1 1 1 1

ENGINE, w/turbo (incl. 1-5) ENGINE, w/turbo (S/N 1-18) ENGINE, w/turbo (S/N 19-62)

CLIP BOLT, stud

NUT, hex M6-1, PLTD. WASHER, lock M6, PLTD.

(S/N 1-62)

8

840D WHEEL LOADER ENGINE

ENGINE

9

8400 WHEEL LOADER ENGINE ENGINE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5

6810409 6811154 6811155 681160 6811132 6811156 950209 950218

1 1 1 1 1 1 1 1

ENGINE, w/o turbo (incl. 1-5) ENGINE (S/N 1-18) ENGINE (S/N 19-62) ENGINE (S/N 63-) CLIP BOLT, stud NUT, hex M6-1, PLTD. WASHER, lock M6, PLTD.

10

840D ‘WHEEL LOADER ENGINE CYLINDER HEAD

ITEM NUMBER QTY DESCRIPTION lA 4530919 1 CYLINDER HEAD ASSY., front (incl. 2, 3, 8-11, 14-20) 1B 6800106 1 CYLINDER HEAD ASSY., rear (incl. 2, 3, 7, 9-11, 14 81 21) 2 4530142 24 CAP, sealing 3 4530159 12 GUIDE, valve 7 4531027 1 PLUG, expansion 8 N.S.S. 2 HEAD, cylinder 9 4920092 6 INSERT, valve seat, inlet 10 4920093 6 INSERT, valve seat, exhaust 11 4530885 6 JET, combustion 12 4530884 26 BOLT, cylinder head 13 4530917 2 GASKET, cylinder head 14 4921140 1 GASKET 15 6810189 1 PLATE 16 950219 2 WASHER, lock M6, PLTD. 17 950018 1 BOLT, hex M8-1.25 x 20mm, PLTD. 18 950210 2 NUT, hex M8-1.25, PLTD. 19 950219 1 WASHER, lock M6, PLTD.

20 6900122 1 STUD 21 6811165 1 PLUG

840D WHEEL LOADER

ENGINE CYLINDER HEAD

2 -

-

3 2 8A

14 15 1A. 16 -

-

18

20 9 10 -11 -

-

FRONT

-

12 2 3

1

11

12

840D WHEEL LOADER ENGINE

CYLINDER HEAD (TURBO)

19 20 21

1*

840D WHEEL LOADER

13

ENGINE CYLINDER HEAD (TURBO)

ITEM NUMBER QTY DESCRIPTION lA

6810185

1

1B

6810186

1

4530142 4530159 4531027 N.S.S. 4920092 4920093 6810187 4530884 6810188 4921140 6810189 950219 950018 950210 950219 6900122 N.S.S. 950210 950219 6900123

24 12 1 2 2 6 6 26 2 1 1 2

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 1 1 1

1 1 1 1

CYLINDER HEAD ASSY., front (incl. 2, 3, 5-8, 10-12, 14-17, 19-21) CYLINDER HEAD ASSY., rear (incl. 2-8, 10, 18) CAP, sealing GUIDE, valve PLUG, expansion HEAD, cylinder INSERT, valve seat, inlet INSERT, valve seat, exhaust JET, combustion BOLT, cylinder head GASKET, cylinder head GASKET PLATE WASHER, lock M8, PLTD. BOLT, hex M8-1.25 x 20mm, PLTD. NUT, hex M8-1.25, PLTD. WASHER, lock M6, PLTD. STUD PLUG NUT, hex M8-1.25, PLTD. WASHER, lock M6, PLTD. STUD

1 4

840D WHEEL LOADER •

ENGINE VALVE MECHANISM

15

4

3

4

C

I

25 26 27 28

20

1 6 17 18 19 I

22

840D WHEEL LOADER

15

ENGINE VALVE MECHANISM

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 24 25 26 27 28 29 30

4530515 4530437 4530151 4921110 4530436 4530199 N.S.S. 4530109 4920382 4530253 950219 4530396 950018 6810190 4920382 4530109 N.S.S. 4530199 4921112 681019 1 4530198 4530197 4530162 4530164 4530160 4920108 4530725

2 2 4 4 6 6 6 6 6 6 12 6 6 6 6 6 6 6 4 2 12 24 12 12 12 6 6

BOLT, eye PIPE, oil RING, snap WASHER ROCKER ASSY., inlet (incl. 6-9) BUSHING ROCKER, inlet SCREW, adjusting NUT, jam BRACKET, rocker shaft WASHER, lock M6, PLTD. BOLT, rocker BOLT, hex M8-1.25 x 20mm, PLTD. ROCKER ASSY., exhaust (incl. 16-19) NUT, jam SCREW, adjusting ROCKER, exhaust BUSHING SPRING, rocker shaft SHAFT, rocker CAP COTTER, valve RETAINER, upper SEAL, valve outer SPRING, valve outer VALVE, exhaust VALVE, inlet

16

840D WHEEL LOADER ENGINE

ROCKER COVER

2 3

840D, WHEEL LOADER

17

ENGINE ROCKER COVER

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5

6800112 4530103 4530100 6810193 4530921

6 6 2 2 2

NUT, cap GASKET CAP, oil filler COVER, rocker case GASKET, rocker cover

18

840D WHEEL LOADER ENGINE

CAMSHAFT

7

840D, WHEEL LOADER

19

ENGINE CAM SHAFT

ITEM NUMBER ATY DESCRIPTION 1 2 3 4 5 6 7

950019 950210 6800157 4530507 4530923 4530165 4530255

2 2 1 1 1 12 12

BOLT, hex WASHER, lock PLATE, thrust KEY, woodruff CAMSHAFT TAPPET PUSHROD

20

840D WHEEL LOADER ENGINE

CRANKCASE ASSEMBLY

840D WHEEL LOADER

21

' ENGINE CRANKCASE ASSEMBLY

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 29 30 31

6810332 4530167 4530153 4530154 4530891 4530890 N.S.S. 4531021 4530862 4530143 4530505 6810194 4530524 4530140 4530262 4530261 6810333 N.S.S. N.S.S. N.S.S. 950649 4530171 4530141 4530526 6810197 950034 4530147 4530866 950649 N.S.S.

1 1 2 1 1 6 1 2 1 15 2 1 5 5 4 14 1 1 5 1 6 3 3 1 2 1 1 1 1 1

CRANKCASF ASSY (incl 1-22, 24-31) BUSHING, camshaft No. 1 BUSHING, camshaft No. 2 BUSHING, camshaft No. 3 HANGER SLEEVE, cylinder CRANKCASE PIN, dowel HANGER CAP, SEALING PIN, dowel PLUG, taper PLUG, taper CAP, sealing SEAL, side BOLT, bearing cap BEARING CAP SET (incl. 17-19) CAP, bearing No. 1 CAP, bearing No. 2, 3, 4 CAP, bearing No. 5 PIN, spring PLUG CAP, sealing PLUG, expansion PIN, dowel BOLT, hex M10-1.5 x 16mm, PLTD. WASHER, sealing IDLER, shaft assy. (incl. 30 & 31) PIN, spring SHAFT, idler

2 2

840D WHEEL LOADER ENGINE

CRANKCASE ASSEMBLY (TURBO)

8A

',FOR SERVICE ONLY ,

0-9 x 12 -

14 15

840D .WHEEL LOADER

23

ENGINE CRANKCASE ASSEMBLY (TURBO)

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

6810233 4530167 4530153 4530154 4530891 4530890 N.S.S. 4531021 4530862 6810195 4530143 4530505 6810194 4530524 4530140 4530262 4530261 6810196 N.S.S. N.S.S. N.S.S. 950649 4530171 4530141 6810197 950034 4530147 4530866 950649 N.S.S. 6810198 4920042 4920397 6810199

1 1 2 1 1 6 6 2 1 1 15 2 1 4 5 4 14 1 1 5 1 6 3 3 2 1 1 1 1 1 6 1 1 1

CRANK CASE ASSY., (incl. 1-32) BUSHING, camshaft No. 1 BUSHING, camshaft No. 2 BUSHING, camshaft No. 3 HANGER SLEEVE, cylinder CRANKCASE PIN, dowel HANGER EYE, lifting (for service only) CAP, sealing PIN, dowel PLUG, taper PLUG, taper CAP, sealing SEAL, side BOLT, bearing cap BEARING CAP, set (incl. 17-19) CAP, bearing No. 1 CAP, bearing No. 2, 3, 4 CAP, bearing No. 5 PIN, spring PLUG CAP, sealing PIN, dowel BOLT, hex M10-1.5 x 16mm, PLTD. WASHER, sealing IDLER SHAFT, assy. (incl. 27 & 28) PIN, sealing SHAFT, idler VALVE, check GASKET PLUG, drain PLUG, taper

24

840D WHEEL LOADER ENGINE

CRANKCASE

15 16

10

25

840D WHEEL LOADER ENGINE

CRANKCASE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18

950035 950220 4530263 4530264 6810200 950219, 950018 4530861 4530868 681020 1 4921117 4530527 950017 4920384 950050 4920128 4530851 .

1 1 1 1 1 3 2 1 1 1 1 1 1 1 1 1 1

BOLT, hex M10-1.5 x 20mm, PLTD. WASHER, lock M10, PLTD. PLATE, front GASKET, front plate EYE, lifting WASHER, lock M8, PLTD. BOLT, hex M8-1.25 x 20mm, PLTD. COVER GASKET EYE, lifting OIL SEAL, assy.

CONNECTOR BOLT, hex M8-1.25 x 16mm, PLTD. WASHER, lock M12, PLTD. BOLT, hex M12-1.75 x 20mm, PLTD. SWITCH, oil pressure SWITCH, oil pressure

26

840D WHEEL LOADER ENGINE

MAIN BEARING

840D WHEEL LOADER ENGINE

27

.

MAIN BEARING

ITEM NUMBER QTY DESCRIPTION 1 2

4530268 4530271

14 3

BEARING, main, std.

PLATE, thrust, std.

28

840D WHEEL LOADER ENGINE

TIMING GEAR COVER

TIMING GEAR COVER (TURBO)

840D WHEEL LOADER

29

ENGINE TIMING GEAR COVER

ITEM NUMBER QTY DESCRIPTION 1 4530537 9 BOLT, hex 2 950220 10 WASHER, lock M10, PLTD. 3 950039 1 BOLT, hex M10-1.5 x 45mm, PLTD. 4 4531063 1 CASE, timing gear 5 4530273 1 GASKET, gear case 6 4921123 1 SEAL, oil 7 4530863 1 GASKET 8 4530864 1 COVER 9 950228 5 WASHER, lock M8, PLTD. 10 4920373 4 BOLT, hex 11 950019 1 BOLT, hex M8-1.25 x 25mm, PLTD.

TIMING GEAR COVER (TURBO)

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12

4530587 950220 950039 4531063 4530273 4921123 4530863 4530864 950219 4920373 950019 950229

9 10 1 1 1 1 1 1 5 4 1 1

BOLT, hex WASHER, lock M10, PLTD. BOLT, hex M10-1.5 x 45mm, PLTD. CASE, timing gear GASKET, gear case SEAL, oil GASKET COVER WASHER, lock M8, PLTD. BOLT, hex BOLT, hex M8-1.25, PLTD. WASHER, flat M10, PLTD.

30

840D WHEEL LOADER ENGINE

FLYWHEEL HOUSING

840D WHEEL LOADER

31

ENGINE FLYWHEEL HOUSING

ITEM NUMBER QTY DESCRIPTION 1 2 3

4 5 6 7 8

9 10

11

950036 950220 6810202 6810170 950052 4920385 4530539 4530267 4530123 4530134 950219 950018

11 11 1 1 3 3 3 1 1 1 4 4

BOLT, hex M10-1.5 x 25mm, PLTD. WASHER, lock M10, PLTD. HOUSING, flywheel HOUSING, flywheel (turbo) STUD WASHER, lock NUT, hex

GASKET WASHER, seal PLUG, screw

WASHER, lock M8, PLTD. BOLT, hex M8-1.25 x 20mm, PLTD.

32

840D WHEEL LOADER ENGINE

OIL PAN

840D WHEEL LOADER

33

ENGINE OIL PAN

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 8 9 10 11

6800175 950219 950018 950019 6800121 4530426 4530180 6810203 6800175

1 32 27 1 1 1 2 1 1

GASKET, oil pan WASHER, lock M8, PLTD. BOLT, hex M8-1.25 x 20mm, PLTD. BOLT, hex M8-1.25 x 25mm, PLTD. OIL PAN, assy.

BOLT, joint WASHER, seal PIPE, oil PLUG

34

840D WHEEL LOADER ENGINE

PISTON

CONNECTING ROD

3

- 5

6

840D WHEEL LOADER

35

ENGINE PISTON

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7

6800122 N.S.S. N.S.S. N.S.S. 6810171 6800115 4530214 6810172 4530511 6810173

6 6 6 6 6 6 6 6 12 12

PISTON RING SET, std. (incl. 2-4) RING, compression No. 1 RING, compression No. 2 RING, oil PISTON, std.

PISTON, std. (turbo) PIN, piston PIN, piston (turbo) RING, snap RING, snap (turbo)

CONNECTING ROD

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7

4530292 6800116 4530215 6800119 4530104 N.S.S. N.S.S. 4530293 4530294

6 6 6 6 12 6 6 12 12

CONNECTING ROD ASSY. (incl. 2-6) CONNECTING ROD ASSY. (turbo) (incl. 2-6) BUSHING BUSHING (turbo) BOLT ROD, connecting CAP, connecting rod NUT BEARING, connecting rod, std.

36

840D WHEEL LOADER ENGINE

CRANKSHAFT

10

840D WHEEL LOADER

37

ENGINE CRANKSHAFT

ITEM NUMBER QTY DESCRIPTION 1 2 4 4A 5 6 7 8 9 10

6800120 6800111 4530507 950649 4530171 N.S.S. 4530504 6810174 6800166 6810176 6810204

1 1 1 1 1 1 2 1 1 1 1

CRANKSHAFT ASSY. (incl. 1-10) NUT KEY, woodruff PIN, spring PLUG CRANKSHAFT PIN, dowel PLATE, baffle PULLEY, crankshaft PULLEY, crankshaft (turbo) CONE

38

840D WHEEL LOADER ENGINE

FLYWHEEL

840D WHEEL LOADER

39

ENGINE FLYWHEEL

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6

6810331 4530879 N.S.S. 4530936 6810205 4531018

1 1 1 1 2 6

FLYWHEEL ASSY. GEAR, ring FLYWHEEL BEARING, ball WASHER, lock BOLT, hex

(incl. 2 & 3)

40

840D WHEEL LOADER ENGINE

TIMING GEAR

840D WHEEL LOADER

4

1

ENGINE TIMING GEAR

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9

4530536 950220 4530155 6800124 6800126 N.S.S. 4530175 6800125 6800123

1 1 1 1 1 1 1 1 1

BOLT, hex WASHER, lock PLATE, thrust GEAR, camshaft IDLER, assy. (incl. 6 & 7) IDLER BUSHING, idler GEAR, injection pump GEAR, crankshaft

42

840D WHEEL LOADER ENGINE

INLET SYSTEM

INLET SYSTEM (TURBO)

43

840D WHEEL LOADER ENGINE

INLET SYSTEM

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5

4530410 4530941 950219 950019 4530524

2 1 12 12 2

GASKET, inlet manifold MANIFOLD WASHER, lock M8, PLTD. BOLT, hex M8-I.25 x 25mm, PLTD. PLUG, taper

INLET SYSTEM (TURBO)

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10

950019 950219 4530941 4530410 6800161 6810206 6810207 6800162 6800142 4530524

12 12 1 2 1 1 1 1 3 2

BOLT, hex M8-1.25 x 25mm, PLTD. WASHER, lock M8, PLTD. MANIFOLD, inlet GASKET, inlet HOSE, inlet CLAMP, hose PIPE, inlet HOSE, rubber CLAMP, hose PLUG, taper

44

840D WHEEL LOADER ENGINE

.

EXHAUST SYSTEM

EXHAUST SYSTEM(TURB0).

20

8400 WHEEL LOADER

45

ENGINE EXHAUST SYSTEM

ITEM NUMBER QTY DESCRIPTION 1 4530222 8 2 4530845 1 3 4530501 3 4 6810209 1 5 950019 12 6 6800177 2 7 4530500 1 8 950219 6

NUT, lock GASKET, muffler STUD MANIFOLD, exhaust (incl. 1, 3 & 6) BOLT, hex M8-1.25 x 25mm, PLTD. GASKET, exhaust manifold STUD WASHER, lock M8, PLTD.

EXHAUST SYSTEM (TURBO)

ITEM NUMBER 1 950210 2 6810217 3 6810216 4 6800200 5 6810215 6 6810214 7 6800199 8 6810213 9 4530222 10 4530845 11 6810212 12 950019 13 950219 14 6800177 15 6810209 16 6810211 17 950229 18 950220 19 950036 20 6810464 21 4530501 22 6800177 23 6800160

QTY 8 3 1 1 6 1 1 1 6 1 3 10 10 1 1 1 2 2 2 1 1 1 1

DESCRIPTION NUT, hex M8-1.25, PLTD. WASHER, lock M8 COUPLING (incl. 6) GASKET STUD RING, seal GASKET PIPE, exhaust (incl. 1, 5, 7 & 9) NUT GASKET STUD BOLT, hex M8-1.25 x 25mm, PLTD. WASHER, lock M8, PLTD. GASKET, exhaust manifold MANIFOLD, exhaust (incl. 9, 11, 14, 21-22) BRACKET WASHER, plain M10, PLTD. WASHER, lock M10 BOLT, hex M10-1.5 x 25mm, PLTD. MUFFLER STUD GASKET, exhaust manifold TURBOCHARGER ASSY. (incl. 6 & 7)

46

840D WHEEL LOADER ENGINE

INTAKE & EXHAUST

.

S/N 63 & BEYOND

C

15

840D WHEEL LOADER

47

ENGINE INTAKE & EXHAUST S/N 63 & BEYOND

ITEM NUMBER QTY DESCRIPTION 1 6810461 1 PIPE 2 6811090 1 PIPE (S/N 1-32) 6811092 1 PIPE (S/N 33-) 3 6811091 1 ELBOW (S/N 1-32) 6811088 1 ELBOW (S/N 33-) 4 6810462 1 PIPE, exhaust 5 6810019 1 CLAMP 6 6810463 1 CAP, rain 7 4021600 1 INDICATOR 8 6810464 1 MUFFLER (turbo) 9 4530937 1 AIR CLEANER, assy.

10 6811093 1 BAND 11 6811094 1 CAP 12 6811095 1 GASKET, exhaust 13 4530222 8 NUT, hex 14 6811097 1 HOSE, air inlet 15 6900014 1 CLAMP, hose (S/N 1-32) 6900200 1 CLAMP, hose (S/N 33-) 16 6900015 2 CLAMP, hose 6900200 1 CLAMP, hose (S/N 33-) 17 6811098 1 TUBE, indicator 18 6811099 1 BRACKET, indicator 19 950051 1 BOLT, hex M12-1.75 x 25mm, PLTD. 20 950036 1 BOLT, hex M10-1.5 x 25mm, PLTD. 21 950266 4 BOLT, hex M8-1.25 x 20mm, PLTD. 22 950262 2 BOLT, hex M6-1.0 x 16mm 23 950211 1 NUT, hex M10-1.5, PLTD. 24 950944 4 NUT, hex M8-1.25 25 950220 1 WASHER, lock M10, PLTD. 26 950219 4 WASHER, lock M8, PLTD. 27 950218 2 WASHER, lock M10, PLTD. 28 6811089 1 CLAMP, hose

48

840D WHEEL LOADER ENGINE

INTAKE & EXHAUST ARRGMT. S/N 1-62

14

840D WHEEL LOADER

49

ENGINE INTAKE & EXHAUST ARRGMT. S/N 1-62

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

6810461 6811090 6811092 6811091 6811088 6810462 6810019 6810463 4021600 6810627 4530937 6810466 6811094 6810607 6811095 4530222 6811100 6810596 6900014 6900020 6900015 6900200 6811098 6811099 950051 950036 950266 950262 950211 950944 950220 950219 950218

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 2 2 2 1 1 1 1 1 4 2 1 4 1 4 2

PIPE PIPE (S/N 1-32) PIPE (S/N 33-) ELBOW (S/N 1-32) ELBOW (S/N 33-) PIPE, exhaust CLAMP CAP, rain INDICATOR MUFFLER (incl. 13) (S/N 1-62) AIR CLEANER, assy.

BAND CAP (S/N 1-62) CAP (S/N 63-) GASKET, exhaust NUT, hex • ELBOW (S/N 1-32) ELBOW (S/N 33-) CLAMP, hose (S/N 1-32) CLAMP, hose (S/N 33-) CLAMP, hose (S/N 1-32) CLAMP, hose (S/N 33-) TUBE, indicator BRACKET, indicator BOLT, hex M12-1.75 x 25mm, PLTD. BOLT, hex M10-1.5 x 25mm, PLTD. BOLT, hex M8-1.25 x 25mm BOLT, hex M6-1 x 16mm NUT, hex M10-1.5, PLTD. NUT, hex M8-1.25 WASHER, lock M10, PLTD. WASHER, lock M8, PLTD. WASHER, lock M6, PLTD.

50

840D WHEEL LOADER ENGINE

INTAKE & EXHAUST (TURBO) S/N 63-BEYOND

.

840D WHEEL LOADER

51

ENGINE INTAKE & EXHAUST ARRGT. W/TURBO S/N 63-BEYOND

ITEM NUMBER QTY DESCRIPTION 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

6810461 6811090 6811092 6811091 6811088 6810462 6810019 6810463 4021600 6810464 4530937 6811093 6811001 6811095 4530222 6811097 6900014 6900200 6900015 6900200 6811098 6811099 950051 950036 950266 950262 950211 950944 950220 950219 950218 6811089

1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 1 2 1 1 1 1 1 4 2 1 4 1 4 2 1

PIPE PIPE (S/N 1-32) PIPE (S/N 33 - ) ELBOW (S/N 1-32) ELBOW (S/N 33-) PIPE, exhaust CLAMP CAP, rain INDICATOR MUFFLER (turbo) AIR CLEANER, assy.

BAND CAP GASKET, exhaust NUT, hex HOSE, air inlet CLAMP, hose (S/N 1-32) CLAMP, hose (S/N 33-) CLAMP, hose • CLAMP, hose (S/N 33-) TUBE, indicator BRACKET, indicator BOLT, hex M12-1.75 x 25mm, PLTD. BOLT, hex M10-1.5 x 25mm, PLTD. BOLT, hex M8-1.25 x 20mm, PLTD. BOLT, hex M6-1.0 x 16mm NUT, hex M10-1.5, PLTD. NUT, hex M8-1.25 WASHER, lock M10, PLTD. WASHER, lock M8, PLTD. WASHER, lock MI0, PLTD. CLAMP, hose

52

840D WHEEL LOADER ENGINE

INTAKE & EXHAUST ARRGT..

WITH TURBO S/N 1-62

840D WHEEL LOADER

53

ENGINE INTAKE & EXHAUST ARRGT. W/TURBO S/N 1-62

FOR INTAKE & EXHAUST-TURBO S/N 1-62 SEE PAGE 51 OF THIS CATALOG

54

840D WHEEL LOADER ENGINE

AIR FILTER ASSEMBLY

840D WHEEL LOADER

55

ENGINE AIR CLEANER ASSY.

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6

4530937 N.S.S. 1010407 239517 1004653 638416 4059256

1 1 1 1 1 1 1

AIR CLEANER, assy.

BODY FILTER, air NUT, wing CLAMP BAFFLE CUP

56

840D WHEEL LOADER ENGINE

OIL PUMP ASSEMBLY

11 14 13 11 I

OIL STRAINER ASSEMBLY

.

9 7 6

57

840D WHEEL LOADER ENGINE

OIL PUMP

ITEM NUMBER QTY DESCRIPTION OIL PUMP, assy. (incl. 1-14) GEAR, pump drive

1 2 3 4 5

4530947 4530203 4530204 N.S.S. 4530948

1 1 1 1 1

6

N.S.S. N.S.S. N.S.S.

1 1 1

ROTOR, inner

N.S.S. 4530950 9500218 950450 950005 950001 4530233 4530543

1 1 4 1 1 2 1 1

ROTOR, outer COVER, oil pump case WASHER, lock M6, PLTD. BOLT, hex M6-1.0 x 25mm (10.9), PLTD. BOLT, hex M6-1.0 x 45mm (10.9), PLTD. BOLT, hex M6-1.0 x 16mm (10.9), PLTD. BOLT, joint GASKET

7

8 9

10 11 12 13 14 15 16

PIN

CASE, oil pump ROTOR ASSY., oil pump (incl. 6-9) SHAFT, pump PIN

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10

4530947 4530150 4530955 4530954 4530182 950228 950219 950016 950016 950017

1 1 1 1 1 2 4 1 1 2

OIL PUMP, assy.

GASKET STRAINER, oil STAY, strainer SPACER WASHER, flat M8, PLTD. WASHER, lock M8, PLTD. BOLT M8-1.25 x 12mm, PLTD. BOLT, hex M20 - 2.5 x 120mm BOLT, hex M8 - 1.25 x 16mm

OIL STRAINER

58

840D WHEEL LOADER ENGINE

OIL PUMP & OIL STRAINER (TURBO)

840D WHEEL LOADER

59

ENGINE OIL PUMP & OIL STRAINER (TURBO)

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

6800129 6810238 4530204 N.S.S. 6810239 4530950 950218 950005 950007 950003 4530233 4530543 4530150 6810240 950228 950219 950016 6810241 950017

1 1 1 1 1 1 4

1 1 2

1 1 1 1 2 4 2

OIL PUMP, assy. (incl. 2-10)

GEAR, pump drive PIN CASE, oil pump ROTOR ASSY., oil pump COVER, oil pump case WASHER, lock M6 BOLT, hex M6-1.O x 45mm, PLTD. BOLT, hex M6-1.0 x 60mm, PLTD. BOLT, hex M6-1.0 x 30mm, PLTD. BOLT, joint

GASKET GASKET STRAINER, oil WASHER, flat M 8, PLTD. WASHER, lock M 8, PLTD. BOLT, hex M8-1 .25 x 12mm, PLTD.

1

STAY, strainer

2

BOLT, hex M8-1 .25 x 16mm,

PLTD.

60

840D WHEEL LOADER ENGINE

OIL PIPE

2

840D WHEEL LOADER

61

ENGINE OIL PIPE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7

4530952 4530146 6800132 4530953 4530904 4530508 4530514

1 5 1 1 1 1 1

PIPE, oil WASHER, sealing PIPE, oil BOLT, eye PIPE, oil 0-RING BOLT, eye

6 2

840D WHEEL LOADER ENGINE

OIL PIPE & BREATHER (TURBO)

14

CRANKCASE

0 I 5 ca.-- I4

4 1 6

840D WHEEL LOADER

63

ENGINE OIL PIPE & BREATHER (TURBO)

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

6810242 6810243 6810244 6810245 6810246 6810247 4530667 6810248 6810249 6800202 950218 95000 1 6810250 6810251 6810252 6810253 4530527 950244 950218 6810254 950001

1 1 1 1 1 1 2 1 1 1 2 2 1 2 1 1 1 1 1 2 1

0-RING BREATHER CLAMP, hose TUBE, soft vinyl CLIP STAY GASKET BOLT, eye PIPE, oil GASKET WASHER, lock M6, PLTD. BOLT, hex M6-1 x 16mm, PLTD. PIPE, oil CLAMP, hose HOSE, rubber ELBOW (for oil drain) CONNECTOR (for oil supply) NUT, hex M6-1.0 WASHER, lock M6, PLTD. CLAMP, tube BOLT, hex M6-1.0 x 16mm, PLTD.

64

840D WHEEL LOADER ENGINE

OIL COOLER & OIL PIPE

14

21

840D WHEEL LOADER

65

ENGINE OIL COOLER & OIL PIPE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

6810262 6810257 4920042 6810258 6810259 6810260 4920385 950051 950220 950045 4530130 4530870 4920397 4920042 6810261 950035 950220 6800180 6810263 950220 950035 6810264 4530543 4920138 4530962 6810265 6810266 950220 4530536 4530535 4920385 950051 6810267 6800142 4530196

1 4 8 1 1 1 6 6 4 4 1 1 1 1 1 4 4 2 1 7 7 1 1 1 1 1 1 2 1 1 1 1 1 2 1

OIL COOLER, assy. (incl. 18-20, 22-25) BOLT, eye GASKET PIPE, oil PIPE, oil CLAMP WASHER, lock M12, PLTD. BOLT, hex M12-1.75 x 25mm, PLTD. WASHER, lock M10, PLTD. BOLT, hex M10-1.5 x 100mm, PLTD. PLUG GASKET PLUG GASKET PIPE, water BOLT, hex M10-1.5 x 20mm, PLTD. WASHER, lock M10, PLTD. GASKET CASE WASHER, lock M10, PLTD. BOLT, hex M10-1.5 x 20mm, PLTD. PIPE, water GASKET PLUG GASKET ELEMENT BRACKET WASHER, lock M10, PLTD. BOLT BOLT WASHER, lock M12 BOLT, hex M12-1.75 x 25mm, PLTD. BRACKET CLAMP, hose HOSE, rubber

66

840D WHEEL LOADER ENGINE

OIL FILTER

840D WHEEL LOADER

67

ENGINE OIL FILTER

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10

6810268 4530321 4530141 4530964 4530319 N.S.S. 4530184 4530185 950229 950220 950037

QTY DESCRIPTION 1 1 1 1 1 1 1 1 4 4 4

BRACKET, assy. (incl 2, 4-7) GASKET CAP, sealing ELEMENT, filter UNION BRACKET WASHER RELIEF VALVE, assy.

WASHER, plain M10, PLTD. WASHER, lock MI0, PLTD. BOLT, hex M10-1.5 x 30mm, PLTD.

68

840D WHEEL LOADER ENGINE

OIL FILLER & OIL LEVEL GAUGE

840D WHEEL LOADER

69

ENGINE OIL FILLER&OIL LEVEL GAUGE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10

4530223 4530235 6810269 N.S.S. 6810270 4531025 950017 950219 4530907 4530495 6810177

1 1 1 1 1 1 3 3 1 1

GASKET CAP, oil filler OIL FILLER, assy. (incl. 4) FILLER, oil CLAMP, hose TUBE, soft vinyl BOLT, hex M8-1.25 x 16mm, PLTD. WASHER, lock M8, PLTD. GAUGE, oil level STAY STAY (turbo)

70

840D WHEEL LOADER ENGINE

COOLING SYSTEM

12 10

3

11 14 15 14

WATER PUMP

25

16 17

20

840D WHEEL LOADER

71

ENGINE COOLING SYSTEM

ITEM NUMBER

QTY DESCRIPTION

1 4921140 1 2 4530208 1 3 4920521 1 4 950018 12 5 950219 14 6 6810271 1 7 4530150 6 8 4530180 2 9 4530130 2 10 950312 2 11 4530909 1 12 N.S.S. 1 13 4530157 1 14 921910 2 15 4530973 1 16 950868 4 4530536 4 17 950220 4 18 4530995 1 19 4530911 1 20 6810273 1 6810179 1 21 6810272 1

GASKET, water outlet GASKET, thermostat THERMOSTAT BOLT, hex M8-1.25 x 20mm, PLTD. WASHER, lock M6, PLTD. PIPE, water outlet GASKET WASHER, seal PLUG, screw BOLT, hex M8-1.25 x 60mm ELBOW ASSY. (incl. 12 & 13) ELBOW PIPE CLAMP, hose HOSE, by-pass BOLT, hex M10-1.25 x 30mm BOLT, hex (turbo) WASHER, lock M10, PLTD. FAN SPACER, fan PLUG, taper PLUG, taper (turbo) PLATE, fan

QTY DESCRIPTION ITEM NUMBER WATER PUMP 1 1 WATER PUMP, assy. (incl. 2) 4530966 1 NUT, jam M14-2.0, PLTD. 2 4530503 3 1 WASHER, lock M14, PLTD. 950222 4530967 1 SPACER, water pump 4 5 1 SEAL, oil 4531023 6 4531024 1 RING, snap 7 1 BEARING, ball 4531029 1 KEY, woodruff 8 4530506 9 1 SHAFT 4530968 10 1 BEARING, ball 4531028 1 SEAL, oil 11 6800168 1 CAP, sealing 12 4530140 13 1 CASE, water pump N.S.S. 14 1 PIPE 4530332 1 GASKET, pump case 15 4530971 1 SEAL, unit 16 4530856 6800167 1 SEAL, unit (turbo) 1 IMPELLER 17 4530847 18 4530970 1 COVER 19 950219 2 WASHER, lock M8, PLTD. 20 950017 2 BOLT, hex M8-1.25 x 16mm, PLTD. 21 4921241 1 GASKET, water pump 22 950220 4 WASHER, lock M10, PLTD. 2 BOLT, hex M10-1.5 x 35mm (10.9), PLTD. 950452 23 1 BOLT, hex M10-1.5 x 60mm, PLTD. 24 950041 25 6800137 1 PULLEY, water pump

72

840D WHEEL LOADER ENGINE

RADIATOR & COOLER PIPING ti

840D WHEEL LOADER

73

ENGINE RADIATOR & COOLER PIPING

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12

6811084 6900036 6900035 6810459 6810460 6811085 6810534 6811086 6811087 6811088 950067 2023985

2 1 1 1 1 2 1 2 4 4 6 6

CONNECTOR HOSE, oil cooler HOSE, oil cooler HOSE, radiator HOSE, radiator BRACKET RADIATOR, assy.

ADAPTER CLAMP, hose CLAMP, hose BOLT, hex M14-2.0 x 30mm, PLTD. WASHER, conical

7 4

840D WHEEL LOADER ENGINE

INJECTION PUMP GENERAL ASSEMBLY

17 16 2 14 13

15

840D WHEEL LOADER

75

ENGINE INJECTION PUMP GENERAL ASSEMBLY

ITEM NUMBER QTY DESCRIPTION

5 6 7 8 9

4530212 4530341 950219 4530531 950018 4530124 950229 950220 950452 4531002

1 1 2 2 2 1 4 4 4 1

10 11 12 13 14 15 16 17

4530337 N.S.S. N.S.S. 6810274 4920385 950050 950219 4920380

1 1 1 1 1 1 1 1

1 2 3 4

0-RING PLATE, flange WASHER, lock - M8, PLTD. BOLT BOLT (turbo) GASKET WASHER, flat M10, PLTD. WASHER, lock M10, PLTD. BOLT, hex M10-1.5 x 35mm, PLTD. INJECTION PUMP, general assy. (incl.

10, 11 & 12) FEED PUMP, assy.

INJECTION PUMP, assy.

GOVERNOR, assy.

BRACKET, injection pump WASHER, lock BOLT, hex M12-1.75 x 20mm, PLTD. WASHER, lock M8, PLTD. NUT, hex M8-1.25, PLTD.

76

840D WHEEL LOADER ENGINE

FUEL FEED PUMP.

18 19 20 21 22

5 6 5 7

77

840D WHEEL LOADER ENGINE

FUEL FEED PUMP

ITEM NUMBER QTY DESCRIPTION 1 2 3 4

5 7 8 9 10

11 12 13 14 15 16 17 18 19 20 21 22

N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 4920509 N.S.S. N.S.S. 4920243 4920327 4920516 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 4920325 N.S.S. 4920689 4920500 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S.

1 1 1 AR AR AR AR AR 4 1 1 1 AR AR AR AR AR AR 2 2 2 2 1 1 1 1 2 1 1 1

PLUG, piston chamber WASHER, seal SPRING, piston PISTON, blue (small diameter) PISTON, red PISTON, yellow, PISTON, green PISTON, white (large diameter) WASHER, nipple FILTER, screen SCREW, follow HOUSING, assy.

ROD, push, blue (small diameter) ROD, push, red ROD, push, yellow ROD, push, green ROD, push, white ROD, push, brown (large diameter) HOUSING, feed pump VALVE, check SPRING, check valve WASHER, seal SUPPORT, valve SCREW, hollow PRIMING PUMP, complete TAPPET, feed pump BLOCK, sliding PIN, roller ROLLER RING, snap

78

840D WHEEL LOADER ENGINE

INJECTION PUMP

.

11

10

12

17 18

9 8 7 6 5

4 19 20

2 22-

-21 23 24 25 26 27 28 ' 4 A 35 34 51

50

32 31 30 29

36 37 38 39 40 41 (.Y tr/ ;c4445 46 43

1920

52 53 56 55 54

17 57

33

43,44

49

840D WHEEL LOADER

79

ENGINE INJECTION PUMP

ITEM NUMBER QTY DESCRIPTION 1 4920689 1 2 4920243 2 3 6810280 1 4 4920450 1 5 4920245 6 6 4920246 6 7 4920247 6 8 4920248 6 9 4920249 6 10 4920250 3 11 6810281 1 12 4920252 2 13 4920253 2 14 4920451 2 15 4920254 2 16 4920452 2 17 4920256 2 18 4920255 1 19 4920444 SEL 4921150 SEL 4920445 SEL 4920446 SEL 4920447 SEL 4920448 SEL 6810282 SEL 20 4920257 2 21 6810283 1 22 6810284 1 23 4920454 2 24 4920254 2 25 4920259 2 26 4920260 1 27 6810285 1 28 6810286 1 29 4920261 1 30 6810287 1 31 6810288 2 32 6810289 2 33 6810290 1 34 4920679 3 35 N.S.S. 1 36 4920439 6 37 4920263 6 38 4920264 6 39 4920265 6 40 4920266 6 41 4920267 6 42 4920268 SEL 4920269 SEL 4920270 SEL 4920271 SEL 4920272 SEL

SCREW, hollow WASHER, union COVER, control rack SCREW, rack guide PUMP ELEMENT, sub-assy.

DELIVERY VALVE, sub-assy.

GASKET, delivery valve SPRING, delivery HOLDER, delivery valve PLATE, lock RACK, control AIR BLEEDER, sub assy. (incl. 13-16) WASHER, seal NIPPLE, air bleeder WASHER, seal SCREW, air bleeder ROLLER, bearing 0-RING PLATE, shim (t=0.1 mm) PLATE, shim (t=0.12mm) PLATE, shim (t=0.14mm) PLATE, shim (t=0.16mm) PLATE, shim (t=0.18mm) PLATE, shim (t=0.5mm) PLATE, shim (t=0.3mm) RING, adjusting PUMP COVER, sub assy. (incl. 22-24) PLATE, cover SCREW, adjusting PACKING, screw WASHER, union SCREW, hollow SCREW, drain WASHER, screw 0-RING BEARING, center WASHER, plate SCREW, guide PUMP HOUSING, complete (incl. 34 81 35) STUD, feed pump BODY ASSY., pump SCREW, pinion clamp PINION, control SLEEVE, control SEAT, upper spring SPRING, plunger SEAT, lower spring PLATE, shim (t=0.6mm) PLATE, shim (t=0.7mm) PLATE, shim (t=0.8mm) PLATE, shim (t=0.9mm) PLATE, shim (t=l.Omm)

80

840D WHEEL LOADER ENGINE

INJECTION PUMP CONT'D.

A

S

45--36 37 38 39 40 41 42 4445, 46 43 48 49 56 55 54

81

840D WHEEL LOADER ENGINE

INJECTION PUMP

ITEM NUMBER QTY DESCRIPTION 4920273 SEL 43 916622 3 44 919310 3 4920274 SEL 4920275 SEL 4920276 SEL 4920277 SEL 4920278 SEL 4920279 SEL 4920281 SEL 4920280 SEL 4920282 SEL 43 4920283 6 44 4920441 6 45 4920440 6 46 4920684 6 47 4920442 6 48 4920443 6 49 4920284 6 50 6810291 1 51 4920286 1 52 6810293 1 53 6810292 4 54 4920680 4 55 4920311 1 56 4920682 1 57 4530124 1 58 6810355 1

PLATE, shim (t=l.lmm) NUT, hex .25-20, PLTD. WASHER, lock .25, PLTD. PLATE, shim (t=1.2mm) PLATE, shim (t=1.3mm) PLATE, shim (t=1.4mm) PLATE, shim (t=0.lmm) PLATE, shim (t=0.2mm) PLATE, shim (t=0.3mm) PLATE, shim (t=0.4mm) PLATE, shim (t=0.5mm) PLATE, shim (t=0.15mm) TAPPET, sub-assy. (incl. 44-48) PIN, roller BODY, tappet CIRCLIP BUSHING, roller ROLLER PLUG, screw KEY, woodruff CAMSHAFT GASKET, bearing cover COVER, bearing BOLT, w/washer WASHER, spring NUT, timer rotor GASKET, pump hsg.

COVER ASSY., bearing (inc 1. 53)

82

840D WHEEL LOADER ENGINE

GOVERNOR

20

76 21 22 68 41 42 43 44 45 46 47 75 49 50 51 52

0 1jC

14f.1 1

23 24 23 25 26 27 28 29 30 31 32

40 39 10 9 38 37 36 35 34 33 21 48 67 66 65 15 64 63 62

840D WHEEL LOADER

83

ENGINE GOVERNOR

ITEM NUMBER N.S.S. 1 4920299 2 6810294 3 4920486 4 4920297 5 4920298 6 4921229 7 4921230 8 4921205 9 4921206 10 4920290 11 4920470 12 4920477 13 6810295 14 4921208 15 4921198 16 4920291 17 4921209 18 4920253 19 4920683 20 4920483 21 4920296 22 4921213 23 4920294 24 4921212 25 4920289 26 4921211 27 4921215 28 4921214 29 4920295 30 6810296 31 4920296 32 4921225 33 6810297 34 4920488 35 6810298 36 6810299 37 4920481 .

38 4920688 39 4921235 40 4920301 41 4920494 42 4921184 43 4921185 44 4920655 45 4920308 46 4921187 47 4920686 48 4920473 49 4921188 50 4920479 4921190 51

QTY DESCRIPTION 1 GOVERNOR ASSY. 1 SHAFT 1 LEVER, support 1 CUP, spring 1 SPRING, inner pressure 1 SPRING, middle pressure 1 SPRING, outer pressure 1 PLATE, cap 1 CAP, lever 2 BUSHING, lever 2 0-RING 2 PLUG, screw 1 SHAFT, lever suppting 1 COVER, governor 2 BOLT, w/washer 2 SCREW, adjusting 1 SPRING, idle 1 SCREW, adjusting 2 WASHER, nipple 1 NUT 1 NUT, cap 2 BOLT, w/washer 1 NUT, cap 2 WASHER, plate 1 NUT 1 0-RING 1 BUSHING 2 BOLT, w/washer 1 PLATE, cover 1 PACKING, rubber plate 1 ADJUSTING LEVER, sub-assy.

1 BOLT, w/washer 1 COLLAR, steel 1 STOP LEVER, sub-assy.

1 COVER, spring 1 SPRING, return 1 0-RING 1 BUSHING, bearing 1 SEAL, oil 4 BOLT, w/washer 1 SCREW, stroke adjusting 1 PLUG, screw 5 BOLT, w/washer 1 PLATE 2 BOLT, w/washer 2 WASHER, snap 1 SWIVELING LEVER, assy.

1 KEY, woodruff 1 NUT, lock 1 PIN, split 1 SPRING, start 1 SHACKLE, assy.

84

840D WHEEL LOADER ENGINE

GOVERNOR CONT'D.

7 8 9 10 11 12 13 14 15 16 17 18 19 18 20 76

IL . 11)6

68 41 42 43 44 45 46 47 75 49 50 51 52

)41/ 2212

(%)

40 39 10 9 38 37 36 35 34 33 21 48 67 66 65 15 64 63 62

24 23 25 26 27 28 29 30 31 32

840D WHEEL LOADER

85

ENGINE GOVERNOR

ITEM NUMBER QTY DESCRIPTION 52 53 54 55

56 57 59 60 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76

6810300 6810301 4920304 4920313 4920314 4920315 4920316 4920317 4920462 6810302 4920461 4920311 6810303 6810304 4920310 4920673 4921199 6810305 4921201 4921233 4921222 4920466 4920470 4920319 4920320 4920306 4920322 6810306 4920471 4920479 4921210

1 1 1 SEL SEL SEL SEL SEL 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 SEL SEL SEL SEL 1 1 1 1

CONTROL LEVER, assy.

LEVER, tension SPRING, speed control WASHER, PLATE (t=0.2mm) WASHER, plate (t=0.3mm) WASHER, plate (t=0.4mm) WASHER, plate (t=0.lmm) WASHER, plate (t=1.Omm) GOVERNOR, sleeve BEARING NUT, round WASHER, lock BOLT, w/washer FLYWEIGHT, assy.

GASKET, housing NUT HOUSING, governor KEY, woodruff GASKET, governor WASHER, seal ADAPTER, assy. (incl. 70-74) E-RING SCREW, adapter WASHER, plate (t=O.iOmm) WASHER, plate (t=0.25mm) WASHER, plate (t=0.50mm) WASHER, plate (t=0.20mm) SPRING, adapter ADAPTER SLIDER, start BRACKET, stop

86

840D WHEEL LOADER ENGINE

FUEL SYSTEM

10 11 12

13

14 15 11 16

87

840D WHEEL LOADER ENGINE

FUEL SYSTEM

ITEM NUMBER QTY DESCRIPTION 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

4530158 4530996 4920236 4530786 6810275 4921142 6800154 6800155 6800156 6810276 6810277 950218 950450 950002 4530997 6810180 4530111 4530121 950001 950050 4920385 4530144 4921144 6810278 4530853 4531048 4530852 950220 950037

6 1 6 1 1 1 1 1 1 1 1 5 1 1 1 1 3 3 3 1 1 2 1 1 1 1 1 2 2

GASKET, nozzle PIPE, fuel leak-off NOZZLE ASSY. PIPE, injection, No. 1 PIPE, injection, No. 2 PIPE, injection, No. 3 PIPE, injection, No. 4 PIPE, injection, No. 5 PIPE, injection, No. 6 CLAMP CLAMP WASHER, lock M6 M6-1.0 x 25mm, PLTD. BOLT, hex M6-1.0 x 20mm, PLTD. (turbo) BOLT, hex PIPE, fuel return PIPE, fuel return (turbo) CLAMP CLAMP M6-1.0 x 16mm, PLTD. BOLT, hex M12-1.75 x 20mm, PLTD. BOLT, hex WASHER, lock CLIP JOINT, eye TUBE, coil HOSE, fuel feed FILTER ASSY., fuel HOSE, fuel feed WASHER, lock M10, PLTD. BOLT, hex M10-1.5 x 30mm, PLTD.

88

840D WHEEL LOADER ENGINE

FUEL NOZZLE

2

c7) E3 -

12

840D WHEEL LOADER

89

ENGINE FUEL NOZZLE

ITEM NUMBER QTY DESCRIPTION 1 4920236 6 2 4530192 6 3 4530472 6 4 4530473 6 5 6810279 6 6 4530475 SEL 4530476 SEL 4530477 SEL 6810356 SEL 6810357 SEL 6810358 SEL 6810359 SEL 6810360 SEL 6810361 SEL 6810362 SEL 6810363 SEL 6810364 SEL 6810365 SEL 6810366 SEL 6810367 SEL 6810368 SEL 6810369 SEL 6810352 SEL 6810256 SEL 4530478 SEL 7 4530479 6 8 4530480 6 9 4530481 6 10 4530482 6 11 4920242 6 12 4530158 6

NOZZLE, assy. (incl. 2-11) NOZZLE HOLDER, assy.

NUT PACKING NOZZLE HOLDER BODY, complete WASHER (t=1.Omm) WASHER (t=1.05mm) WASHER (t=1.lOmm) WASHER (t=1.15mm) WASHER (t=1.20mm) WASHER (t=1.25mm) WASHER (t=1.30mm) WASHER (t=1.35mm) WASHER (t=1.40mm) WASHER (t=1.45mm) WASHER (t=1.50mm) WASHER (t=1.55mm) WASHER (t=1.60mm) WASHER (t=1.65mm) WASHER (t=1.70mm) WASHER (t=1.75mm) WASHER (t=1.80mm) WASHER (t=1.85mm) WASHER (t=1.90mm) WASHER (t=1.95mm) SPRING, pressure PIN, pressure SPACER NUT, retaining NOZZLE TIP, assy.

GASKET, nozzle

90

840D WHEEL LOADER ENGINE

FUEL FILTER

SA

11A

840D WHEEL LOADER

91

ENGINE FUEL FILTER

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5A 11A

4531048 4530132 4530129 4530131 4530128 4921171 4921172

1 2 4 1 2 1 1

FUEL FILTER, assy. (incl. 1-5A, 11A) BOLT, connector GASKET PLUG, air GASKET BRACKET ELEMENT, assy.

9 2

840D WHEEL LOADER ENGINE

STARTER GENERAL ARRANGEMENT

5

840D WHEEL LOADER

93

ENGINE STARTER GENERAL ARRANGEMENT

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5

4530351 6810308 4530872 4531003 6810181 6800147

2 1 6 1 1 1

WIRE, connection WIRE, connection PLUG, glow 0-RING STARTER, assy.

STARTER, assy. (turbo)

94

840D WHEEL LOADER ENGINE

STARTER

840D WHEEL LOADER

95

ENGINE STARTER

ITEM NUMBER QTY DESCRIPTION

10 11 12 13 14 15

6810181 6800147 2023890 2023891 2023892 2023893 2023894 2023895 2023896 2023897 2023898 6810183 2023899 2023901 2023902 2023903 2023904 6810309

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

16 17 18 19 20 21 22 23 24 25 26 27 28

2023906 4920418 2023908 6810310 6810311 2024220 2024221 2024222 2024223 2024224 2024225 2024226 4920426

1 1 1 1 1 1 1 1 1 1 4 1 2

1 2 3 4 5 6 7 8 9

STARTER, assy. (incl. 1-28) STARTER, assy. (turbo) (incl. 1-28) SCREW, kit COVER PLATE BRACKET, assy. (incl. 5) SEAL, oil SWITCH, assy.

LEVER, assy.

PACKING BRACKET ASSY., center BRACKET ASSY., center (turbo) SWITCH, assy.

ARMATURE, set (incl. 12 & 13) BEARING BEARING BOLT SHAFT ASSY. ; clutch set (incl.

16-21) PINION, set (incl. 17) STOPPER GEAR, set (incl. 19 & 20) SHAFT ASSY., pinion GEAR COVER, set PACKING YOKE, assy.

PACKING BRUSH HOLDER, assy. (incl. 26) SPRING, brush BRACKET, rear WASHER, rubber

96

840D WHEEL LOADER ENGINE

ALTERNATOR GENERAL ASSEMBLY

18 17 15 16 15

.

840D WHEEL LOADER

97

ENGINE ALTERNATOR GENERAL ASSEMBLY

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 13 14 15 16 17 18

6800148 6810312 950229 950220 950019 4921174 1023933 6810184 4920385 950052 950051 950868

1 1 1 1 1 1 1 1 2 1 1 2

ALTERNATOR, assy.

PLATE, adjusting WASHER, flat M10, PLTD. WASHER, lock M10, PLTD. BOLT, hex M8-1.25 x 25mm, PLTD. BRACKET, alternator V-BELT V-BELT (turbo) WASHER, lock M12 BOLT, hex M12-1.75 x 30mm, PLTD. BOLT, hex M12-1.75 x 25mm, PLTD. BOLT, hex M10-1.25 x 30mm

98

840D WHEEL LOADER ENGINE

ALTERNATOR

15

16

14

840D WHEEL LOADER

99

ENGINE ALTERNATOR

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

6800148 6810313 6810314 2023445 6810315 2024204 2024205 6810316 2023448 6810317 6810318 6810319 2023454 2023455 6810320 6810321 6810322 2023469 6810323 4920368 6810324 6810325 6810326

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

ALTERNATOR, assy. (incl. 1-22) NUT, w/lockwasher PULLEY, assy.

SCREW BRACKET ASSY., front (incl. 5 & 6) SCREW BEARING ROTOR, assy. (incl. 8) BEARING COVER, set BOLT REGULATOR, set (incl. 12 & 13) BRUSH SPRING, brush COVER, set STATOR BRACKET ASSY., rear (incl. 17-22) SCREW CONNECTION GROMMET TERMINAL, set SCREW RECTIFIER

100

840D WHEEL LOADER ENGINE

TURBOCHARGER

13

840D WHEEL LOADER ENGINE

101 TURBOCHARGER

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

6800160 N.S.S. N.S.S. 6810220 6810221 6810222 6810223 4920015 6810224 6810225 6810226 6810227 6810228 6810229 6810230 6810231 6810232 6810307 6810234 6810235 6810236

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

21 22 23

N.S.S. N.S.S. 6810237

1 1 1

TURBOCHARGER, assy. (incl. 1-23) RIVET, screw PLATE, name COVER, compressor NUT, lock WHEEL, compressor RING, snap 0-RING INSERT DEFLECTOR, oil RING, piston SLEEVE, thrust BEARING, thrust BEARING HOUSING, turbine SHAFT & TURBINE WHEEL, assy.

RING, piston PLATE, turbine back COUPLING, assy.

RING, snap BEARING HOUSING & PIN, assy. (incl. 21 & 22) HOUSING, bearing HOUSING, bearing 0-RING

840D WHEEL LOADER ENGINE NOTES

102

840D WHEEL LOADER

SECTION 02 -LOADER GENERAL ARRANGEMENT INDEX

Arm Lock Bonnet (S/N 63-) Bonnet (S/N 1-62) Brake Piping Control Arrangement Engine Control Engine Mount Foot Brake Foot Brake Master Cylinder Frame Lock Front Frame Fuel Tank Parking Brake Assembly Parking Brake Positioner Rear Frame Seat Frame Suspension Working Arrangement

128 120 122 142 110 106 104 134 136 130 114 108 140 138 126 116 118 112 124

103

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

ENGINE MOUNT S/N 63 & BEYOND - I 3

840D WHEEL LOADER

104

LOADER-GENERAL ARRANGEMENT ENGINE MOUNT S/N 63& BEYOND

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12

13 14 15

6810481 6810482 6810483 6811150 6810484 6810485 6900129 950377 950452 950313 950249 950211 6900144 6900143 950221

2 1 1 2 2 2 8 8 8 8 4 16 12 8 16

BRACKET, rear BRACKET, L.H. BRACKET, R.H. SPACER (S/N 1-62) CUSHION, rubber CUSHION, rubber BOLT, hex M16-2 x 35mm BOLT, hex M12-1.75 x 30mm (10.9), PLTD. BOLT, hex M10-1.5 x 35mm (10.9) BOLT, hex M10-1.5 x 60mm NUT, hex M16-2 NUT, hex M10-1.5, PLTD. WASHER, lock .312 WASHER, lock .500 WASHER, lock M12, PLTD.

105

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

ENGINE CONTROL S/N 63-BEYOND

8

16

12 , 17

9 16

840D WHEEL LOADER

106

LOADER-GENERAL ARRANGEMENT ENGINE CONTROL S/N 63-BEYOND

ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

6810479 6800065 6811147 6811148 6800067 6811149 6800066 2023087 6800069 950320 950044 950044 2023199 6900145 950262 2023794 950246 950244 950228 950218

QTY DESCRIPTION 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 4 1 2

PEDAL, accel.

ROD SPRING BRACKET PLATE, lock BRACKET CABLE ASSY, stop (S/N 1-62) COVER, pedal ROD END BOLT, hex M10-1.5 x 70mm (S/N 1-62) BOLT, hex M10-1.5 x 70mm (S/N 1-62) BOLT, hex M10-1.25 x 90mm (S/N 63-) PIN, headed PIN, cotter BOLT, hex M6-1 x 16mm (S/N 1-62) SCREW, round head NUT M10-1.5 NUT M6-1.0 WASHER, flat M8, PLTD. WASHER, lock M6, PLTD.

107

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

FUEL TANK

10

13 25

24 23 4 7 12

8

15

18 17 16 20 21 19

840D WHEEL LOADER

108

LOADER-GENERAL ARRANGEMENT FUEL TANK

ITEM NUMBER QTY DESCRIPTION 1

6810405

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

6810686 6810639 6811138 6810058 6811139 6811140 6810755 950379 2023016 6811142 950262 950209 950220 6810535 6810478 6811143 6811144 6811145 2023085 6811146 950218 2023016 6811135 6811136

4 1 1 1 2 1 1 4 5 5 1 1 1 1 1 1 1 1 8 1 8 4 1 1

TANK ASSY., fuel (incl. 3, 8, 10, 11, 15-25) WASHER, flat M17, PLTD. SENDER PLATE HOSE, rubber CLAMP, hose CLIP PIN, set BOLT, hex M16-2.O x 20mm (10.9), PLTD. SCREW, round head M5-.08 x 12mm, PLTD. WASHER, seal BOLT, hex M6-1.0 x 16mm NUT, hex M6-1.0 WASHER, lock M10, PLTD. TANK, fuel COVER PACKING STRAINER PLUG, drain SCREW, round head M6-.08 x 12mm, PLTD. PACKING WASHER, lock M6, PLTD. SCREW, round head M5-.08 x 12mm, PLTD. BREATHER STOPPER

840D WHEEL LOADER

109

LOADER-GENERAL ARRANGEMENT CONTROL ARRGMT.

.

20 13

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

110

CONTROL ARRGMT.

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

6810337 6810338 6810458 6810626 6811079 6811080 6800073 6800074 6811081 6810792 6810681 6800075 6900131 950267 2024048 950245 2024047 950233 950220 950219 950210 950018

1 1 1 1 1 1 1 1 2 2 1 2 2 2 4 4 2 4 2 6 4 2

BRACKET (incl. 10) LEVER (incl. 10) LEVER BRACKET LEVER LOCK PLATE CABLE, assy.

CABLE, assy.

CLEVIS BUSHING KNOB ROD END BOLT, hex M8-1.25 x 80mm BOLT, hex M10-1.5 x 20mm SCREW, set NUT, hex M8-1.25 RING, snap WASHER, flat M20, PLTD. WASHER, lock M10, PLTD. WASHER, lock M8, PLTD. NUT, hex M8-1.25, PLTD. BOLT, hex M8-1.25 x 20mm, PLTD.

111

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

SUSPENSION

1 12

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

SUSPENSION

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

6810349 6900028 6810413 6810076 6810651 6810075 6810652 951177 6810077 6810654 6900029 950497 6900169 950397 950050 950214 6900144 6900143 914465 915276 6810655 6810656

1 1 1 1 1 1 1 10 2 1 2 4 3 6 6 4 7 22 1 1 1 2

SUPPORT, front (incl. 5 & 11) PIN (incl. 6 & 10) COVER WASHER, thrust BUSHING BUSHING COVER BOLT M12-1.25 x 35mm WASHER, thrust SEAL, dust 0-RING BOLT, hex M16-2.0 x 80mm (10.9) BOLT, hex M16-1.5 x 60mm (10.9) BOLT, hex M12-1.75 x 50mm (10.9), PLTD. BOLT, hex M12-1.75 x 20mm, PLTD. NUT, hex M16-2.0 WASHER, conical M16 WASHER, conical M12 NIPPLE, grease NIPPLE, grease ELBOW PIN, spring

113 840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT FRONT FRAME

1 14

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

FRONT FRAME

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6

6810492 6810761 6810673 6810763 950034 950220

1 1 5 2 6 6

FRAME, front (incl. 3 & 4) COVER BOSS STOPPER BOLT, hex M10-1.5 x 16mm, PLTD. WASHER, lock M10, PLTD.

115

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

REAR FRAME

840D WHEEL LOADER

1 16

LOADER-GENERAL ARRANGEMENT REAR FRAME

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 10 10 10 10 10 11 12 13 14 15

6810346 6810444 6810445 6900043 6810091 6810092 6810093 6810094 6810095 6810764 6810765 6810766 6810767 6810768 6810769 6810770 950081 6900144 950232 2024079

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 2 2 1 2

FRAME ASSY., rear (incl. 5-9) BOSS PIN, upper (imcl. 5, 6 & 15) PIN, lower (incl. 7-9 & 15) BUSHING BUSHING BUSHING BUSHING BUSHING WASHER, thrust (t=6.3mm) WASHER, thrust (t=6.6mm) WASHER, thrust (t=6.9mm) WASHER, thrust (t=7.2mm) WASHER, thrust (t=7.5mm) WASHER, thrust (t=7.8mm) STOPPER BOLT, hex M16-2 x 25mm, PLTD. WASHER, conical WASHER, flat M16, PLTD. ZERK, grease

117

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

SEAT FRAME

840D WHEEL LOADER

1 18

LOADER-GENERAL ARRANGEMENT SEAT FRAME

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

6810490 6810441 6810756 6810491 6810557 6810442 6810443 6810757 6810758 6810759 6810096 950393 950051 950267 6900155 950249 950211 950229 6810686 950220 6900146 6900164 950944 950219

1 1 1 1 1 1 1 1 1 1 1 8 9 10 2 8 4 2 8 21 1 8 4 8

BOARD, dash PLATE, floor PLATE, floor BRACKET, seat COVER (CENTER) COVER (L.H.) COVER (R.H.) BAR, support COVER COVER SEAT BOLT, hex M16-2.0 x 45mm (10.9), PLTD. BOLT, hex M12-1.75 x 25mm, PLTD. BOLT, hex M10-1.5 x 20mm BOLT, wing NUT, hex M16-2.0 NUT, hex M10-1.5, PLTD. WASHER, flat M10, PLTD. WASHER, lock M16 WASHER, lock M10, PLTD. PIN, cotter

BOLT, hex

NUT, hex M8-1.25, PLTD. WASHER, lock M8, PLTD.

119

840D WHEEL LOADER

LOADER-GENERAL ARRANGEMENT BONNET S/N 63-BEYOND

12 0

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

BONNET S/N 63-BEYOND

ITEM NUMBER QTY DESCRIPTION 1 6810750 4 CLAMP 2 6810552 1 HOOD (S/N 1-32) 6810754 1 PIPE (S/N 63-) 3 6810553 1 SIDE PANEL, (L.H.) 4 6810554 1 SIDE PANEL, (R.H.) 5 6810555 1 SHROUD 6 6810751 1 PIPE (S/N 1-62) 6810754 1 PIPE (S/N 63-) 7 6810556 1 GRILL 8 6810752 1 COVER (S/N 1-62) 9 6810686 4 WASHER 10 2023100 4 HOLDER 11 950494 4 BOLT, hex M16-2 x 40mm (10.9) 12 950039 4 BOLT, hex M10-1.5 x 45mm, PLTD. 13 950036 18 BOLT, hex M10-1.5 x 25mm, PLTD. (S/N 1-62) 950036 14 BOLT, hex M10 1.25 x 25mm, PLTD. (S/N 63-) 14 950249 4 NUT, hex M16 2 15 6900142 22 WASHER, conical (S/N 1-62) 6900142 18 WASHER, conical (S/N 63-) 16 239854 1 PIN, quick hitch

121

840D WHEEL LOADER LOADER - GENERAL ARRANGEMENT

BONNET S/N 1-62

/

/ /

/ /// / / / /11/ /47/

M

M

840D WHEEL LOADER

122

LOADER-GENERAL ARRANGEMENT BONNET S/N 1-62

ITEM NUMBER

QTY DESCRIPTION

4 CLAMP 1 HOOD (S/N 1-32) 1 PIPE (S/N 63-) 1 SIDE PANEL, (L.H.) 1 SIDE PANEL, (R.H.) 1 SHROUD 1 PIPE (S/N 1-62) 1 PIPE (S/N 63-) 1 GRILL 1 COVER (S/N 1-62) 4 WASHER 4 HOLDER 4 BOLT, hex M16-2 x 40mm (10.9) 4 BOLT, hex M10-1.5 x 45mm, PLTD. 18 BOLT, hex M10-1.5 x 25mm, PLTD. (S/N 1-62) x 25mm, PLTD. M10-1.25 950036 14 BOLT, hex (S/N 63-)

14 950249 4 NUT, hex M16-2 15 6900142 22 WASHER, conical (S/N 1-62) 18 WASHER, conical (S/N 63-) 6900142 1 PIN, quick hitch 16 239854

1 6810750 2 6810552 6810754 3 6810553 4 6810554 5 6810555 6 6810751 6810754 7 6810556 8 6810752 9 6810686 10 2023100 11 950494 12 950039 13 950036

123

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT 20

WORKING ARRGMT.

17 25

I0

11

22

20

24 •

17

19 13

19 23

13 17

8 2 2 -411 2I

17

840D WHEEL LOADER

124

LOADER-GENERAL ARRANGEMENT WORKING ARRGMT.

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25

6810335 6810340 6810334 6810663 6810664 6900017 6810665 1023276 6810666 6810669 2022674 2022676 2022708 6810673 6810674 6810067 951149 6900140 951153 6900162 950230 914465 915274 915276

1 1 1 1 1 1 2 3 2 5 3 2 3 2 2 12 1 3 9 13 13 2 3 2

LIFT ARM (incl. 4,5,11 & 13) BUCKET LEVER (incl. 12 & 24) BUCKET LINK (incl. 11,13 & 24) SPACER SPACER PIN, pivot PIN, arm (incl. 25) PIN, bucket (incl. 23) PIN, cylinder PIN, dogbone BUSHING BUSHING BUSHING BOSS SEAL, dust SEAL, dust BOLT, hex M12-1.75 x 145mm BOLT, hex M12-1.75 x 125mm BOLT, hex M12-1.75 x 105mm NUT, acorn WASHER, flat M12 NIPPLE, grease NIPPLE, grease NIPPLE, grease

125

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

POSITIONER 17 12 \

840D WHEEL LOADER

12 6

LOADER-GENERAL ARRANGEMENT POSITIONER

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

6810411 6810078 6811161 6810486 6810487 6900040 6900041 6811162 6811163 6810090 950036 950020 950016 2024062 950210 950716 6900142 6900141 951105 951104

1 1 1 1 1 1 1 1 1 1 2 4 3 2 4 2 2 7 2 2

POSITIONER, kit (incl. 1-19) ROD COVER, switch CLAMP CLAMP CLAMP CLAMP BRACKET, rod base HARNESS, wire SWITCH, proximity BOLT, hex M10-1.5 x 25mm, PLTD. BOLT, hex M8-1.25 x 30mm, PLTD. BOLT, hex M8-1.25 x 12mm, PLTD. SCREW, round head M4-0.7 x 50mm NUT, hex M8-1.25, PLTD. NUT, hex M4-0.7, PLTD. WASHER, conical M10, PLTD. WASHER, conical M8, PLTD. WASHER, lock M4, PLTD. WASHER, flat M4, PLTD.

127

840D WHEEL LOADER

LOADER-GENERAL ARRANGEMENT

840D WHEEL LOADER

128

LOADER-GENERAL ARRANGEMENT ARM LOCK

ITEM NUMBER QTY DESCRIPTION 1 2 3 4

6810152 6810414 6810658 6810659 2022714

I 2 2 2 4

ARMLOCK (incl. 1-4) SUPPORT STAY U-BOLT M-8, PLTD. WINGNUT

129

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

FRAME LOCK

840D WHEEL LOADER

1 30

LOADER-GENERAL ARRANGEMENT FRAME LOCK

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5

6810153 6810660 6810661 6900027 6900149 900821

1 3 1 2 2 2

FRAME LOCK (incl. 1-5) BRACKET LINK PIN, spring PIN, head WASHER, flat M22

131

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

FOOT BRAKE S/N 53-BEYOND

38

13 2

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

FOOT BRAKE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9

10 11 12 13

14 15 16 17 18

19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38

6810351 6810786 6810350 6810372 6810787 6810788 6810373 6810789 6810790 6810790 6810791 6810791 6810792 6810011 6810009 6810793 6810394 6800075 6810794 2023879 950285 950053

1 2 1 1 1 1 1 1 1 2 1 2 1 1 1 2 2 1 1 2 2 2

950291 950000 950212 950211 950246 950285 950210 6900136 950233 950230 950562 950548 6900145 950221 950220 950219 950218 6900147 6900148 6810783 6810784 6810032

3 2 2 3 1 2 3 1 1 1 1 1 2 2 3 2 2 1 2 1 1 2

LINK (incl. 9) LINK PEDAL, brake (incl. 12) (S/N 1 - 52) PEDAL, brake (S/N 53-) BRACKET BRACKET (S/N 1-52) BRACKET (S/N 53-) ROD SPRING (S/N 1-52) SPRING (S/N 53-) STOPPER, pedal (S/N 1-52) STOPPER, pedal (S/N 53-) BUSHING CYLINDER, master RESERVOIR, assy.

BUSHING (S/N 1-52) BUSHING (S/N 53-) ROD, end ROD, end COVER, pedal BOLT, hex M12-1.75 x 35mm (S/N 1-52) BOLT, hex M12-1.75 x 40mm, PLTD. (S/N 53-) BOLT, hex M10-1.5 x 40mm BOLT, hex M6-1 x 12mm, PLTD. NUT, hex M12-1.75, PLTD. NUT, hex M10-1.5, PLTD. NUT, hex M10-1.5 (S/N 1-52) NUT, hex M10-1.5 (S/N 53-) NUT, hex M8-1.25, PLTD. NUT, hex M8-1.25, PLTD. WASHER, flat M20, PLTD. WASHER, flat M12, PLTD. PIN, split PIN, split PIN, split

WASHER, lock M6, PLTD. WASHER, lock M8, PLTD. WASHER, lock M10, PLTD. WASHER, lock M12, PLTD. PIN, headed PIN, headed BAND TUBE CLAMP, hose

133

840D WHEEL LOADER

LOADER GENERAL-ARRANGEMENT

840D WHEEL LOADER

134

LOADER-GENERAL ARRANGEMENT FOOT BRAKE

FOR S/N 1-52 SEE PAGE 132 OF THIS CATALOG

135

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

FOOT BRAKE MASTER CYLINDER

840D WHEEL LOADER

136

LOADER-GENERAL ARRANGEMENT FOOT BRAKE MASTER CYLINDER

ITEM NUMBER QTY DESCRIPTION 1

2 3 4

5

6 7 8

9 10 11 12

13 14 15

16

17 18

19 20 21

22 23 24

6810011 6810568 6810569 6810570 6810571 6810572 6810573 6810574 6810575 6810576 6810577 6810578 6810579 6810580 6810581 6810582 6810010 6810034 6810583 6810584 6810585 6810586 6810587 6810588 6810589 6810169

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER ASSY., master (incl. 1-24) BODY PISTON, assy. (incl.

PISTON

3-6)

SPACER S-CUP

RING, piston P-CUP

RETAINER SPRING PLATE, stop WIRE, stop BOOT ROD, push

NUT, hex M14-1.5

YOKE

SWITCH, stop lamp

GASKET CAP ELBOW NIPPLE GASKET UNION GASKET BOLT, eye SERVICE KIT (incl. 2, 7-9, 11 & 12)

137

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

PARKING BRAKE

13

138

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

.

PARKING BRAKE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13

6810835 6810001 6810455 6810836 950052 950050 6810004 6800082 6810002 6810395 950014 950221 950219

1 1 1 1 2 2 1 1 2 4 4 2 4

BRACKET LEVER ASSY., parking CABLE, assy.

JOINT BOLT, hex M12-1.75 x 30mm, PLTD. BOLT, hex M12-1.75 x 20mm, PLTD. BRAKE ASSY., parking DRUM, brake COVER, sight BOLT, hex BOLT, hex M8-1.25 x 25mm, PLTD. WASHER, lock M12, PLTD. WASHER, lock M8, PLTD.

139

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

PARKING BRAKE ASSY.

840D WHEEL LOADER

140

LOADER-GENERAL ARRANGEMENT PARKING BRAKE ASSY.

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

6810943 6810375 6810376 6810377 6810378 6810379 6810380 6810381 6810382 6810383 6810384 6810385 6810386 6810387 6810003 6810388 6810389 6810390 6810005 6810391 6810392 6810393

1 1 1 1 1 1 2 2 2 2 4 1 1 2 2 2 20 1 1 1 1 1

BRAKE ASSY., parking (incl. 1-18) SPRING LEVER PIN, roll WASHER, flat PLATE, support GROMMET PIN WASHER SPRING SEAT SHAFT, cam BRACE SPRING SHOE ASSY., brake (incl. 13) LINING, brake RIVET SPRING SCREW ASSY., adjust (incl. 16-18) NUT, adjust SCREW, adjust NUT, pivot

141

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

BRAKE PIPING

840D WHEEL LOADER

142

LOADER-GENERAL ARRANGEMENT BRAKE PIPING

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

6810035 6810036 6810037 6810038 6810039 6810779 6810780 6810781 6810782 6900047 6900045 6900046 6900048 6810040 6810041 950450 950209 950218

1 1 1 1 1 2 1 1 3 2 1 1 3 1 1 3 3 3

PIPE PIPE PIPE PIPE PIPE

BRACKET BRACKET BRACKET CLAMP CONNECTOR, elbow CONNECTOR (A) CONNECTOR (B) CONNECTOR, straight HOSE, assy.

HOSE, assy.

BOLT, hex M6-1.0 x 25mm (10.9), PLTD. NUT, hex M6-1.0, PLTD. WASHER, lock M6, PLTD.

143

840D WHEEL LOADER LOADER-GENERAL ARRANGEMENT

NOTES

144

840D WHEEL LOADER

SECTION 03 —ELECTRICAL INDEX

Electrical Arrangement Electricl Diagram (S/N 63-) .

Electrical Diagram (S/N 1-62) Instruments Instruments - Turbo Instrument Panel (S/N 63-) Instrument Panel (S/N 1-62)

148 145 146 154 154 150 152

145

840D WHEEL LOADER

.

ELECTRICAL ELECTRICAL DIAGRAM S/N 63-BEYOND .

V ••

•

111111.111 1110SS3330

001011 113111V1S

MINNS! S1134111/111S10/11111 111111 911111,11 NOUNS 1131111

1100

113111$ 30ASS104 110 MAW

FAH 11 At1 0 All

m

t,„ , iiiCi ir

tiltINE'll

*WI"

El

iiii..................==.....

isTaimilleimuNin 1 cr-ri!rma pi 1„ ,,, s, mocc_v_ I

il m

1 ri o

il

I i

d g lil 1 I

•

10

Hs 41 i II

0

I

i

VCOIL TEMILItilitE

1011

1311111131 111011 1 NA/11 10 21

840D WHEEL LOADER ELECTRICAL

146

.

ELECTRICAL DIAGRAM S/N 1-62 at r

ai L

111

3

A ?

U fYlt

2

8

1 1011001 0N01 1INf01l

OIt

MII

WACO 10110111

NI 1011001 1000 00111041

Sat

O"

Nt

WW1 lila /MO 0001 II al MAIM 30,101 awinavl Ito moo.

ha

2

MY

I NYrir anlarta

aN Oft

al YOM VII

011

0

2

at

MAIMS viminnt

o

_SAN

, 1

1 MIS M010 Olt

MII 0

0 0 0

1111 V Safi Mei

NI

tYft

111

MOM Ali

Nt

a 5 O

I

.6 T s V3 T g.

111

147

840D WHEEL LOADER ELECTRICAL

ELECTRICAL w cr ARRGMT.re, \ ch

0

Nr.

840D WHEEL LOADER

148

ELECTRICAL ELECTRICAL ARRGMT.

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48

6810469 6810470 6810471 6811124 6810636 6810620 6810621 6810637 6810622 6810472 6810628 6810473 6810638 6811125 6810474 6811126 6811127 6811128 2023212/ 6811129 6811130 6810475 6811131 6811132 6811133 6811134 6810476 6810477 6811114 6811115 6811116 6811117 6811112 6811118 6811119 6811120 6811121 6811122 950051 950020 950265 950265 6811123 950212 950210 950244 950244 950221 950219 950218 950218 950230 6800235 6800236

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 12 9 3 4 2 2 2 2 1 1 1 1 3 1 2 1 1 4 4 8 25 1 4 4 8 1 4 29 33 1 2 2

BRACKET (L) BRACKET (R) CLAMP ROD HARNESS, wire (S/N 1-18) WIRE HARNESS (S/N 19-62) WIRE HARNESS (S/N 63-) HARNESS, wire (S/N 1-62) WIRE HARNESS (S/N 63-) HARNEESS, wire (S/N 1-62) WIRE HARNESS (S/N 63-) HARNESS, wire (S/N 1-62) WIRE HARNESS (S/N 63-) WIRE, ground BUZZER, back-up CABLE ASSY., battery CABLE ASSY., battery WIRE, lead LAMP, head (incl. 47) WIRE, ground WIRE, ground RELAY CLIP CLIP CLIP BUSHING, rubber LAMP, tail (incl. 48) BATTERY TERMINAL, battery TERMINAL, battery SWITCH, micro RELAY, safety (S/N 1-18) RELAY, safety (S/N 19-) BUSHING CAP, terminal COVER, terminal COVER, terminal TUBE, spiral BOLT, hex M12-1.75 x 25mm, PLTD. BOLT, hex M8-1.25 x 30mm, PLTD. BOLT, hex M6-1 x 20mm (S/N 1-62) BOLT, hex M6-1 x 20mm (S/N 63-) BOLT, stud NUT, hex M12-1.75, PLTD. NUT, hex M8-1.25, PLTD. NUT, hex M6-1 (S/N 1-62) NUT, hex M6-1 (S/N 63-) WASHER, lock M12, PLTD. WASHER, lock M8, PLTD. WASHER, lock M6, PLTD. (S/N 1-62) WASHER, Lock M-6, PLTD. (S/N 63-) WASHER, flat M12, PLTD. BULB, 24v (sealed beam) BULT, 24v

149

840D WHEEL LOADER ELECTRICAL

INSTRUMENT PANEL S/N 63-BEYOND

8--

10

13 29

31

18

26 25

17

19

12

33

-3

840D WHEEL LOADER

150

ELECTRICAL INSTRUMENT PANEL

QTY DESCRIPTION

ITEM NUMBER 1 6810468 2 6811102 3 6811103 4 6811104 5 2022721 6811105 6 931218 7 6811106 8 6810631 6810647 9 6811107 6811108 10 6810632 6810653 11 6810633 6810648 12 6811108 13 6810634 6810685 14 6810635 15 6811109 16 6800072 17 2022739 18 6900011 19 6811111 6811111 21 6900012 22 6811113 23 6900153 24 6900154 6900154 25 950717 950717 26 950218 950218 27 950716 28 951105 29 6810629 6810686 30 6810630 6810618 31 6810467 6810465 32 6811101 33 950000 34 950218 35 6800240 .

1 PANEL 1 SPACER 1 COVER 1 GUARD (S/N 1-62) 5 HOLDER, fuse (S/N 1-52) 6 HOLDER, fuse (S/N 53-) 1 CONNECTOR, gauge 1 LIGHT, panel (S/N 1-62) 1 GAUGE, temperature, t/c oil (S/N 1-62) 1 GAUGE, temperature, t/coil (S/N 63-) 1 METER, hour (S/N 1-62) 1 METER, hour (S/N 63-) 1 GAUGE, fuel (S/N 1-62) 1 GAUGE, fuel (S/N 63-) 1 GAUGE, pressure, engine oil (S/N 1-62) 1 GAUGE, pressure, engine oil (S/N 63-) 1 SWITCH, starter 1 GAUGE, pressure, t/c oil (S/N 1-62) 1 GAUGE, pressure, t/c oil (S/N 63-) 1 SENDER 1 RELAY 1 FLASHER UNIT (S/N 1-52) 1 SWITCH, snap 1 ELBOW 6 FUSE, 10 amp 6 FUSE (S/N 53-) 1 HOSE, synflex 1 BUSHING 2 SCREW, round head M4-0.7 x 12mm (S/N 1-62) 6 SCREW, round head M6-1.0 x 16mm (S/N 1-52) 5 SCREW, round head M6-2.0 x 16mm 6 NUT, hex M6-1, PLTD. (S/N 1-52) 5 NUT, hex M6-1/0, PLTD. (S/N 53 - ) 6 WASHER, lock M6, PLTD. (S/N 1-52) 5 WASHER, lock M6, PLTD. (S/N 53-) 2 NUT, hex M4- 0.7, PLTD. (S/N 1-62) 2 WASHER, lock M4, PLTD. (S/N 1-62) 1 GAUGE, water temperature (S/N 1-62) 1 GAUGE, water temperature (S/N 63-) 1 METER, ampere (S/N 1-62) 1 METER, ampere (SIN 63-) 1 SENDER (S/N 1-62) 2 SENDER (S/N 63-) 1 INDICATOR, glow plug 4 BOLT, hex M6-1 x 12mm, PLTD. 4 WASHER, lock M6, PLTD. 1 BULB (24v), instrument panel

151

840D WHEEL LOADER ELECTRICAL 8

INSTRUMENT PANEL

10 13

S/N 1-62

29 9 / 30

31

14

24

26 25

26 25_

24

2 -20

\cp

26 22

25

23

32 17

19

\ 12

840D WHEEL LOADER

152

ELECTRICAL INSTRUMENT PANEL

FOR S/N 1-62 SEE PAGE 150 OF THIS CATALOG.

153

840D WHEEL LOADER ELECTRICAL

INSTRUMENTS

1

2

4 3

840D WHEEL LOADER

154

ELECTRICAL INSTRUMENTS

ITEM NUMBER QTY DESCRIPTION 1 lA 2 3 4

6810256 6810255 6800159 4530857 4530844

1 1 1 1 1

CONNECTOR CONNECTOR (turbo) RELAY, safety SWITCH, starter INDICATOR, glow plug

155

840D WHEEL LOADER ELECTRICAL

NOTES

840D WHEEL LOADER

156

SECTION 04 - HYDRAULICS INDEX

Auxiliary Hydraulics Bucket Cylinder Control Valve Assembly Control Valve Assembly Control Valve Assembly (option) Flow Divider Hydraulic Piping Hydraulic Pump Hydraulic Pump Hydraulic Tank Hydraulic Valve Hydraulic Valve (option) Hydraulic Diagram Hydraulic Diagram w/Lift Option Lift Cylinder Steering Arrangement Steering Cylinder Valve Control

196 176 188 190 192 194 168 & 170 164 166 180 184 186 157 158 172 160 162 182

157

840D WHEEL LOADER HYDRAULICS

HYDRAULIC DIAGRAM

4/35% 2.14A i 9.56".5?

BUCKET CYLINDER

3.94AI:362)127.1 tr

1.4ox1.113;e

'7

1

-9 0

LIFT CYLINDERS

STEERING CYLINDERS_

Li

A3

SS

52

51

A

Al

f.550 PiT CROSSOVER RELIEF VALVE

3400 Pg

40

3400 PSI

"-eV•

1700 Pal 1

I V'

LOADSENSING ONSITROLL

Li; —R

ll

IN

UT

L AUXILIARY

STANDARD CONTROL VALVE

IF

.1.■••■•

2.500 1#11 PRIORITY VALVE

pp

M 2g .4 GPM

RETURN FILTER

ISO MESH

—\SUCTION FILTER

158

840D WHEEL LOADER HYDRAULICS HYDRAULIC DIAGRAM WITH LIFT OPTION

L i

y d¢•atiasr

TILT CYLINDERS

LIFT CYLINDER-30' (OPTION)

STEERING CYLINDERS 1.10c I./8207.91ST

63

TA3

CROSSOVER RELIEF VALVE

62,

AZ

T

mce fa

Al

1100 PSI.

O 0 O C • 0 0

L

~

220o PSX

Si )

cr

P

AUXILIARY

EF

1(

1

..,

1

p PRIORITY VALVE

Ai .4 OPM ENGIN & ($432)

83 X.P./yo RM.

r

M

SUCTION FILTER

RETURN FILTER

STD. CONTROL VALVE

159

840D WHEEL LOADER HYDRAULICS

STEERING ARRGMT.

14 4

1513

12 16 9 5 10 8

840D WHEEL LOADER

160

HYDRAULICS STEERING ARRGMT.

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27

6900052 6900053 6810771 6810566 6810567 6810772 6810773 6810774 927726 6810775 6810776 6810042 950241 950953 6810044 6810777 6810043 6810013 6810778 6810446 950036 2024169 950220 915276 914465 6810014

2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 4 12 2 2 2

PIN PIN PLATE, set STEERING, assy. (incl. 5 & 15) SHAFT ASSY., column (incl. 6-14) COLUMN SHAFT BEARING RING, snap RING, snap BUSHING, code BUSHING, column WASHER, lock - M14 M8-1.25 NUT, hex WHEEL ASSY., steering (incl. 16-18) WHEEL, steering BUTTON, horn CONTACT CUP, complete SPRING, rock ROLL, orbit BOLT, hex M10-1.25 x 25mm, PLTD. BOLT, hex WASHER, lock M10, PLTD. NIPPLE, grease NIPPLE, grease CYLINDER, steering

161

840D WHEEL LOADER HYDRAULICS

STEERING CYLINDER

5

840D WHEEL LOADER

162

HYDRAULICS STEERING CYLINDER

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

6810014 6810347 6810348 6810560 6810561 6810562 6810563 6810564 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 6810565 6810166

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

CYLINDER, steering (incl. 1-16) CYLINDER (incl. 7) ROD, piston (incl. 7) BUSHING PISTON PLATE, piston SCREW, grand BUSHING SEAL, dust PACKING RING, back-up RING, back-up 0-RING 0-RING SEAL, piston RING NUT, self locking SERVICE KIT (incl. 8-15)

163

840D WHEEL LOADER HYDRAULICS

HYDRAULIC PUMP

840D WHEEL LOADER

16 4

HYDRAULICS HYDRAULIC VALVE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4

6810370 6810079 6810098 950285 6900143

1 1 1 2 2

HYDRAULIC (incl. 1-4) PUMP, gear GASKET BOLT, hex M12-1.75 x 35mm WASHER, conical

165

840D WHEEL LOADER HYDRAULICS

GEAR PUMP

840D WHEEL LOADER

166

HYDRAULICS HYDRAULIC PUMP

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

6810079 6810424 6810345 6810426 6810427 6810428 6810429 6810430 N.S.S. N.S.S. N.S.S. N.S.S. 6810435.

6810436 927695 6900150 950229 6810437 6810099

1 1 1 1 1 2 2 2 2 2 1 1 2 1 8 8 1 1

PUMP, gear COVER, front BODY, (incl. 2 & 17) COVER, rear GEAR, drive GEAR, idler BUSHING (A), assy.

BUSHING (B), assy.

SEAL, balance SEAL, backup 0-RING SEAL, oil PLATE, oil seal PIN, knock RING, snap BOLT, hex socket M10-1.5 x 122mm, PLTD. WASHER, flat M10, PLTD. BUSHING A, B KIT (incl. 6 & 7) KIT, repair (incl. 8-11 & 14)

51

8 30 V 0 1 1 3 3 1-IMa ote

sonnvaami

O NI dl d O VUM: MAN

840D WHEEL LOADER

168

HYDRAULICS HYDRAULIC PIPING

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

6810421 6810735 6810422 6810423 6810736 6810737 6810738 6810739 6810740 6810741 6810742 6810743 6810744 6810531 6810545 6810046 6900057 6810745 6810746 6810747 6810748 6810749 6900069 6900070 6810721 6810772 6810053 6810723 6810724 6810054 6810055 6810056 6810725 6810726 6810049 6810050 6810051 6810052 6810727 6810728 6810729 6810730 6810731 933167 6810732 933167 6810733 921883 6810734 921883 6810703 921883 6810704

1 1 1 1 1 1 2 1 1 1 1 1 2 1 2 1 1 2 2 4 2 4 1 1 1 1 1 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 2 2 2 2 1 1 2 2 2 2 1

MANIFOLD, assy.

FLANGE PIPE, assy.

PIPE, assy.

PIPE, assy.

PIPE, assy.

CLAMP SHIM BRACKET ELBOW PIPE VALVE, check HOSE STEM CYLINDER, bucket CYLINDER, lift VALVE, relief VALVE FLANGE, split CLAMP, multiplex CLAMP, multiplex BUSHING, rubber BUSHING, rubber 0-RING 0-RING HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic HOSE, hydraulic NIPPLE ELBOW 0-RING ELBOW 0-RING ELBOW 0-RING CONNECTOR 0-RING CONNECTOR 0-RING ELBOW

169

840D WHEEL LOADER HYDRAULICS

HYDRAULIC PIPING CONTD.

840D WHEEL LOADER

17 0

HYDRAULICS HYDRAULIC PIPING CONTD.

ITEM NUMBER QTY DESCRIPTION 49 50 51 52 53 54 55 56 57 58 59

60 61 62 63 64 65 66 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

921886 6810705 921214 6810706 921886 6810707 6810708 6810709 933167 6810710 921206 6810711 6810712 6810713 6810714 6810715 6810716 6810717 6810718 6810719 6810720 6810696 6810697 2022705 950053 951134 950051 950026 950025 950007 950212 950211 950944 950221 950220 950219 950218 950291 6810700 6810701 6810702 2022703 2022704 921206 6900152

1 1 1 2 2 4 4 1 1 1 1 2 2 2 1 4 2 4 2 4 6 3 1 2 1 2 2 4 2 10 2 2 2 10 2 10 16 6 4 1 1 1 2 1 1 1

0-RING ELBOW 0-RING ELBOW 0-RING NIPPLE TEE ELBOW 0-RING ELBOW 0-RING PIPE JOINT (B) ELBOW 0-RING ELBOW ELBOW ELBOW ELBOW ADAPTER ADAPTER ADAPTER ELBOW HOSE, hydraulic CLIP ELBOW BOLT, hex M12-1.75 x 40mm, PLTD. BOLT, hex M10-1.5 x 95mm, PLTD. BOLT, hex M10-1.5 x 30mm, PLTD. BOLT, hex M8-1.25 x 80mm, PLTD. BOLT, hex M8-1.25 x 70mm, PLTD. BOLT, hex M6-1.0 x 55mm, PLTD. NUT, hex M12-1.75, PLTD. NUT, hex MI0-1.5, PLTD. NUT, hex M8-1.25, PLTD. WASHER, lock M12, PLTD. WASHER, lock M10, PLTD. WASHER, lock M8, PLTD. WASHER, lock M6, PLTD. BOLT, hex M10-1.5 x 40mm ELBOW 0-RING, seal plug ADAPTER ELBOW ELBOW 0-RING

ELBOW

171

840D WHEEL LOADER HYDRAULICS

LIFT CYLINDER

14 13 14 15

17

18

6

4. ( WNW )

840D WHEEL LOADER

172

HYDRAULICS LIFT CYLINDER

ITEM NUMBER QTY DESCRIPTION 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

6810015 6810341 6810342 6810548 6810549 6810550 6810047 6810542 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 6810551 6810544 6810159

2 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1 2

CYLINDER, lift (incl. 1-18) CYLINDER (incl. 6) ROD, piston (incl. 6) BUSHING, guide PISTON SCREW, grand BUSHING SEAL, dust PACKING RING, buffer SEAL, dust 0-RING RING, back-up 0-RING RING, back-up SEAL, piston RING NUT, self locking NIPPLE, grease SERVICE KIT (incl. 8-16)

175

840D WHEEL LOADER HYDRAULICS

BUCKET CYLINDER

6

-----g \(3r.

18

840D WHEEL LOADER

176

HYDRAULICS BUCKET CYLINDER

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

6810016 6810343 6810344 6810538 6810539 6810540 6810541 6810542 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 6810543 6810544 6810158

1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1 2 1

CYLINDER, bucket (incl. 1-18) CYLINDER (incl. 6) ROD, piston (incl. 6) BUSHING, guide PISTON SCREW, grand BUSHING SEAL, dust PACKING RING, buffer SEAL, dust 0-RING RING, back up 0-RING RING, back up SEAL, piston RING NUT, self locking NIPPLE, grease SERVICE KIT (incl. 8-16)

179

840D WHEEL LOADER HYDRAULICS

HYDRAULIC TANK

840D WHEEL LOADER

18 0

HYDRAULICS HYDRAULIC TANK

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29

6810080 6810418 950232 950379 6810062 2023091 6810687 6810688 950036 950220 6810080 6810489 6810480 6810419 6810417 6810689 6800063 6810420 6810690 6900010 950036

1 1 4 4 1 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 6

950036

6

6900142 6810691 6810061 6810692 6810693 6900016 6810683 6810684 6810685 950017 905261

6 1 1 1 1 1 1 1 12 12 1

TANK ASSY., hydraulic (incl. 11-29) TANK, surge WASHER, flat M16, PLTD. BOLT, hex M16-2 x 30mm (10.9), PLTD. BREATHER, air NIPPLE, hose HOSE CLAMP, hose BOLT, hex M10-1.5 x 25mm, PLTD. WASHER, lock M10, PLTD. TANK ASSY., hydraulic (incl. 11-29) TANK, hydraulic (S/N 1-52) TANK, hydraulic (S/N 53-) FLANGE (S/N 1-52) FLANGE (S/N 53-) FILTER, suction ELEMENT, filter VALVE ASSY., by-pass SPRING 0-RING BOLT, hex M10-1.5 x 25mm, PLTD. (S/N 1-52) BOLT, hex M10-1.25 x 25mm (10.9), PLTD. (S/N 53-) WASHER, conical (S/N 1-52) COVER GASKET PIPE PLUG 0-RING LEVEL GAUGE, oil UNION WASHER, seal BOLT, hex M8-1.25 x 16mm, PLTD. PLUG, taper

181

840D WHEEL LOADER HYDRAULICS

VALVE CONTROL 17 22 \1 17 22 18

10 13

\ 19

23

25

4 12 13 15 18 19

26 26

24 24 27 27 14

23 25

21

840D WHEEL LOADER

182

HYDRAULICS VALVE CONTROL

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

6810676 6810416 6810339 6810371 6810340 6810677 6810678 6810679 6810680 6810681 2023246 6810065 6800075 6810682 950054 950034 950213 950210 950245 2023252 950221 950220 950219 950233 950228 2024047 2023253 6810675

1 1 1 1 1 1 1 2 1 1 1 2 2 4 4 4 4 2 4 4 4 4 2 2 2 2 2 2

BRACKET BRACKET LEVER, (incl. 13) (S/N 1-32) LEVER (incl. 13) (S/N 63-) LEVER (incl. 13) CLAMP CLAMP CLEVIS LEVER LOCK KNOB BOOT CABLE ASSY. ROD END BEARING, needle BOLT, hex M14-2 x 35mm, PLTD. BOLT, hex M10-1.5 x 16mm, PLTD. NUT, hex M14-2, PLTD. NUT, hex M8-1.25, PLTD. NUT, hex M8-1.25 (L.H.), PLTD. SCREW, set

WASHER, lock M12, PLTD. WASHER, lock M10, PLTD. WASHER, lock M8, PLTD. WASHER, flat M20, PLTD. WASHER, flat - M8, PLTD. RING, snap PIN, head PIN, split

183

840D WHEEL LOADER HYDRAULICS

HYDRAULIC VALVE

840D WHEEL LOADER

184

HYDRAULICS HYDRAULIC VALVE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13

6810413 6810640 6810641 6810642 N.S.S. N.S.S. 6810643 6810644 6810645 6810646 950248 950247 6810649 6810650

1 1 1 1 1 4 1 1 1 2 2 4 1 1

VALVE BANK (incl. 1-13) INLET SECTION, assy. (incl. 2-5) HOUSING, inlet 0-RING NAME PLATE SCREW, drive VALVE ASSY., relief OUTLET SECTION ROD, tie ROD, tie NUT, hex M14-1.5 NUT, hex M12-1.25 SPOOL SECTION ASSY. SPOOL SECTION ASSY.

185

840D WHEEL LOADER HYDRAULICS

HYDRAULIC VALVE-OPTION

840D WHEEL LOADER

186

HYDRAULICS HYDRAULIC VALVE-OPTION

ITEM NUMBER QTY DESCRIPTIQN 1 2 3 4 5 6 7 8 9 10 11 12 13

6810072 6810640 6810641 6810642 N.S.S. N.S.S. 6810643 6810644 6810645 6810646 950248 950247 6810649 6811174

1 1 1 1 1 4 1 1 1 2 2 4 1 1

VALVE BANK W/BOOM KICK-OUT (incl. 1-13) INLET SECTION ASSY. (incl. 2-5) HOUSING, inlet 0-RING NAME PLATE SCREW, drive VALVE ASSY., relief OUTLET SECTION ROD,• tie ROD, tie NUT, hex M14-1.5 NUT, hex M12-1.25 SPOOL SECTION ASSY. SPOOL SECTION ASSY.

187

840D WHEEL LOADER HYDRAULICS

DET ENT ASSY

CONTROL VALVE ASSEMBLY

840D WHEEL LOADER

188

HYDRAULICS CONTROL VALVE ASSEMBLY

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

6810650 N.S.S. N.S.S. 6810805 6810833 6810834 6810642 950220 923574 6810905 6900194 6810919 6810997 6810999 6811000 6811001 6811002 6811003 6811009 6811010 6811017 6811021 6811029 6811039 6810753 6810925 6810762 6810649

1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 1 1

SPOOL SECTION ASSY., HOUSING, valve SPOOL SPOOL HEAD POPPET (check v.)

SPRING (check v.)

0-RING WASHER, lock M10, 0-RING WIPER BOLT, socket head SEAL PLATE PIN, detent SLEEVE, detent SPRING, detent SPRING, spool SEAT, spring BALL, steel BALL, detent CAP SPACER 0-RING SPACER, detent RING, snap BOLT, socket head SEAT, spring PLATE, seal SPOOL SECTION ASSY.,

lift (1-26)

PLTD. M6-1.0 x 25mm, PLTD.

M6-1.0 x 22mm, PLTD. bucket (incl. 27-44, 46, 47, 49 81 50)

189

840D WHEEL LOADER HYDRAULICS

CONTROL VALVE ASSEMBLY

840D WHEEL LOADER

1 90

HYDRAULICS CONTROL VALVE ASSY.CONT'O._

ITEM NUMBER QTY DESCRIPTION 27 N.S.S. 1 HOUSING, valve 28 N.S.S. 1 SPOOL 29 6810805 1 SPOOL HEAD 30 6810833 1 POPPET (check v.)

31 6810834 1 SPRING (check v.)

32 6810642 1 0-RING 33 950220 1 WASHER, lock M10, PLTD. 34 923574 2 0-RING 35 6810905 2 WIPER 36 6900193 2 SCREW, pan head M6-1.0 x 10mm, PLTD. 37 6810919 2 SEAL PLATE 38 6810920 1 SPRING 39 6810925 2 SEAT, spring 40 6810926 1 SCREW, cap 41 6810962 1 CAP 42 6810971 1 SPACER 43 6810973 1 DETENT ASSY. 44 951158 2 BOLT, socket head M6 - 1.0 x 30mm 45 6810975 1 GASKET 46 950218 1 WASHER, lock M6 47 950244 2 NUT, hex M6-1.0 48 6811175 1 GASKET 49 6900194 2 BOLT, socket head M6-1.0 x 25mm, PLTD. 50 6810643 2 VALVE ASSY, relief

191

840D WHEEL LOADER HYDRAULICS

CONTROL VALVE ASSEMBLY OPTION

840D WHEEL LOADER

192

HYDRAULICS CONTROL VALVE ASSY.-OPTION

ITEM NUMBER QTY DESCRIPTION 6810650 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

6810805 6810833 6810834 6810642 6810856 6810872 6810905 6810994 6810919 6810997 6810999 6811000 6811001 6811002 6811003 6811009 6811010 6811017 6811021 6811029 6811039 6810753 6810925 6810762

1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 I

SPOOL SECTION ASSY. (1-26) HOUSING, valve SPOOL SPOOL HEAD POPPET (check v.)

SPRING (check v.)

0-R-ING WASHER, lock 0-RING WIPER BOLT, socket head SEAL PLATE PIN (detent) SLEEVE (detent) SPRING (detent) SPRING SEAT, spring BALL, steel BALL, steel CAP SPACER 0-RING SPACER (detent) RING, snap BOLT, socket head SEAT, spring PLATE, seal

193

840D WHEEL LOADER HYDRAULICS

FLOW DIVIDER

840D WHEEL LOADER

194

HYDRAULICS FLOW DIVIDER

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

6810533 N.S.S. N.S.S. 1023168 6810057 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 1023171 1023172 6810694 N.S.S.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1

FLOW DIVIDER (incl. 1-18) HOUSING SPOOL SPRING RELIEF VALVE, cartridge (incl. 5-14) BODY, subassembly (incl. 6-8) BODY, relief valve

RING SCREEN SCREW SPRING BALL 0-RING GUIDE HOLDER PLUG 0-RING PLUG NAME PLATE

195

840D WHEEL LOADER HYDRAULICS

AUXILIARY HYDRAULICS & VALVE GROUP

840D WHEEL LOADER

196

HYDRAULICS AUXILIARY HYDRAULICS & VALVE GROUP

ITEM NUMBER QTY DESCRIPTION 1096294 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1023541 1023619 923586 924023 1023551 924198 914929 1023543 1023544 921972 914929 925621 1023546 927062 2023243 2023242 923093 918448 2023249 950944 1023545 1023653 1023652 1023547 1023548 921332 917356 6810147 6001278 6001225 950035 950220

1 4 2 2 2 3 1 1 2 2 2 1 2 1 1 1 1 1 1 1 4 2 1 2 4 4 1 1 1 3 3

AUXILIARY HYDRAULIC GROUP (machinery item) (incl. 1-34) SECTION ASSY., spool TIE ROD KIT 0-RING CONNECTOR, reduction HOSE, ASSY. ELBOW, swivel nut NUT, lock .38-24 BAR, support BAR, clamp SCREW, cap .38-24 x 2.50 NUT, lock .38-24 CLAMP BAR, support FITTING, bulkhead CABLE ASSY. YOKE, metric PIN, yoke .31, PLTD. PIN, cotter .09 x 1.00, PLTD. END, rod NUT, hex M8-1.25, PLTD. GUIDE, hose NUT, stacking ADAPTER, thread CLAMP BUSHING SCREW, cap .31-18 x .75, PLTD. WASHER, lock .31, PTLD. KNOB .50-13 CONTROL ASSY. BRACKET, cable SCREW, cap M10-1.5 x 20mm, PLTD. WASHER, lock M10, PLTD.

197

840D WHEEL LOADER HYDRAULICS

NOTES

198

840D WHEEL LOADER

SECTION 05 —ATTATCHMENTS INDEX

Buckets Carriage - 48" Carriage - 60" Hook mt.

Carriage - 64" Hook mt.

Carriage - 60" Shaft mt.

Carriage - 64" Hook mt.

Carriage - 64" Shaft mt.

Counterweights Lift Cylinder Piping Lift Frame Lift Forks - Hook and Shaft mt.

Mast Assembly - 15ft.

Mast Assembly - 30ft. (outer and second rail) Mast Assembly - 30ft. (inner and third rail) Lift Cylinder Piping Tires

200 218 220 220 222 222 224 202 216 206 226 208 210 212 218 204

199

840D WHEEL LOADER ATTATCHMENTS

BUCKETS

840D WHEEL LOADER

200

ATTATCHMENTS BUCKETS

ITEM NUMBER QTY DESCRIPTION 1 6091025 1 BUCKET ASSY. 1.7

cu. yd. (machinery only) BUCKET ASSY. 2.0 cu. yd. (machinery only) 1 1096337 ASSY. cu. yd. (machinery only) BUEKCT 3.0 1096332 1 2 6800289 1 BLADE 1.7 cu. yd. (87.5") 1023734 1 BLADE 2.0 & 3.0 cu. yd. (91.0") 3 6900126 7 BOLT, plow .62-11 x 2.0 (1.7) 4 910308 7 NUT, hex .62-11 (1.7) 5 923154 10 BOLT, hex .50-13 x 1.5 (GRD.8) 6 916951 10 NUT, hex .50-13 7 N.S.S. EDGE, cutting 1.7 cu. yd.

8 1005765 1 EDGE, cutting - 2.0 & 3.0 cu. yd.

9 6810508 7 TOOTH 10 1010153 10 TOOTH ASSY. (2.0) (incl. 11-13) 11 N.S.S. 10 SHANK 12 2017635 10 PIN, flex 13 1010152 10 POINT, tooth 14 6810667 7 SHIM (0.5mm) 15 6810668 7 SHIM (0.7mm) 16 950406 14 BOLT, hex M16-2.0 x 60mm (10.9), PLTD. 17 950214 14 NUT, hex M16-2.0, PLTD. 18 6900144 14 WASHER, conical M16, PLTD. 19 920990 10 BOLT, hex .50-13 x 3.5 (GRD.8) 20 921991 10 NUT, hex .50-13 6091041 1 TOOTH KIT 1.7 (incl. lea.-9, 14-18) (machinery only) 6091042 1 BLADE KIT 1.7 (incl. 2-4) (machinery only) 1095690 1 TOTH KIT 2.0 (incl. 10ea.-10, 19 & 20) (machinery only) 1096288 1 BLADE KIT 2.0 (incl. 2, 5 & 6) (machinery only)

201

840D WHEEL LOADER ATTATCHMENTS

COUNTERWEIGHT DUAL-COUNTERWEIGHT

840D WHEEL LOADER

202

ATTATCHMENTS COUNTER WEIGHTS

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8

6001127 921256 917793 1023287 239854 6001126 900822 6090083

1 4 4 1 1 1 8 1

COUNTERWEIGHT (incl. 1-5 & 7) SCREW, cap 1.0-8NC x 13.0 NUT, hex 1.0-8NC PIN, hitch PIN, quick-hitch COUNTERWEIGHT WASHER, flat 1.0 DUAL COUNTERWEIGHTS (incl. 1-7)

203

840D WHEEL LOADER ATTATCHMENTS

TIRE ASSY.

840D WHEEL LOADER

204

ATTATCHMENTS TIRES

ITEM NUMBER QTY DESCRIPTION 1 2 3

1 2 3

1 2 3

25-12PR tubeless (incl. 1-3) 15.5 x 25

1096563 6800226 6800231 3052021 6001184 6001185

4 1 1 1 2 2

15.5 TIRE RIM VALVE, TIRE, TIRE,

6091023 6800224 6800229 1002846 6001183 6001182

4 1 1 1 2 2

24-10PR tubeless (incl.

16.9 16.9 x 24 TIRE RIM VALVE, assy.

TIRE, assy. (L.H.) TIRE, assy. (R.H.)

1-3)

1096564 6800225 6800230 1002846 6001186 6001187

4 1 1 1 2 2

18.4 TIRE RIM VALVE, TIRE, TIRE,

24-10PR tubeless (incl.

18.4 x 24

1-3)

assy. assy. (L.H.) assy. (R.H.)

assy. assy. (L.H.) assy. (R.H.)

205

840D WHEEL LOADER ATTATCHMENTS

LIFT FRAME

840D WHEEL LOADER

206

ATTATCHMENTS LIFT FRAME

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9

6001273 6001293 6900130 950251 915439 910334 1916290 904369 900371

1 1 2 4 4 4 6 6 6

FRAME, support BAR, pivot BOLT, hex M24-1.5 x 200mm NUT, hex M24-1.5 SCREW, cap .62-11 x 2.0 WASHER, lock .62 SCREW, cap .75-10 x 3.5 WASHER, lock .75 NUT, hex .75-10

207

840D WHEEL LOADER ATTATCHMENTS

MAST ASSY.- 15' MAST'S a ROLLER

208

840D WHEEL LOADER ATTATCHMENTS

MAST ASSY.-15 MAST,S & ROLLER

ITEM NUMBER QTY DESCRIPTION 1 1019820 1 RAIL, inner 1005621 1 STUD, roller 2 1005603 4 BEARING, roller 3 1019821 4 SHIM (t=.049) (use as required) 4 1009657 4 SHIM (use as required) 5 1009660 4 BLOCK, bearing 6 924087 4 SCREW, flat hd. .50-13 x 1.5, PLTD. 7 916601 8 NUT, hex 1.-14, PLTD. 8 2018328 4 ANCHOR, chain 9 1017183 2 CHAIN 2018215 4 PIN, chain 10 2018207 2 ROLLER, assy., chain (incl. item 11) 2014642 2 BEARING, chain roller 11 2105521 .2 PIN, roller chain 12 927630 2 PIN, spring 13 914465 2 FITTING, lube .125NPT 14 925149 1 SCREW, cap .75-10 x 2.5, PLTD. 904369 1 WASHER, lock .75, PLTD. 15 6001129 1 RAIL, outer 1005621 1 STUD, roller 16 916311 4 SCREW, cap .50-13 x 1.75, PLTD. 904208 4 WASHER, lock .50, PLTD. 17 1019136 1 BRACKET ASSY., cylinder 18 916406 4 SCREW, cap .62-11 x 1.75, PLTD. 904209 4 WASHER, lock .62, PLTD. 918241 4 NUT, hex .62-11 19 1021401 1 CYLINDER ASSY., hydraulic 20 901500 1 NIPPLE 21 2020059 1 REGULATOR, flow (15 GPM) 22 926127 1 SCREW, cap .75 - 10 x 1.7, PLTD. 919332 1 WASHER, lock .75, PLTD. 23 1024181 2 DECAL, trademark 24 1019379 2 DECAL (15ft.)

25 1024192 2 PLATE, guard

209

840D WHEEL LOADER ATTATCHMENTS

MAST ASSY.-30' OUTER & 2nd RAIL

15

IN•

26

.00

840D WHEEL LOADER

2 10

ATTATCHMENTS MAST ASSY.-30 OUTER & 2nd RAIL

ITEM NUMBER QTY DESCRIPTION 1 6001282 1 RAIL ASSY., outer (30ft.)

2 925730 2 FITTING, lube 3 1009723 2 PIN, pivot 4 922949 2 PIN, spirol 5 1001967 1 CYLINDER ASSY., lift, 2nd stage 6 915978 2 WASHER, flat (use as required) 7 2018328 2 ANCHOR, chain 8 916601 4 NUT, jam 1.00-12 9 1001966 2 CHAIN, lift 10 2018215 4 PIN, lift chain 11 919565 1 NIPPLE 12 1002636 2 CLAMP 923701 2 SCREW, cap .375-16 x 2.00, PLTD. 916965 2 WASHER, lock .375, PLTD. 916950 2 NUT, lock .375-16, PLTD. 13 926520 1 ADAPTER, swivel union 14 1009868 1 HOSE ASSY. 3/8 x 62" long 15 1009518 1 HOSE ASSY. 1/2 x 31.50 16 901500 1 NIPPLE 17 2020059 1 REGULATOR, flow 18 919128 1 CONNECTOR 921279 1 FITTING, tube 19 1001929 1 RAIL ASSY., 2nd (30ft.)

20 1001944 1 SUPPORT, assy. top 21 923114 10 SCREW, cap .500-13 x 1.00, PLTD. 904208 10 WASHER, lock .50, PLTD. 22 915563 1 SCREW, cap .750-16 x 3.50, PLTD. 904369 1 WASHER, lock .75, PLTD. 23 1002567 1 SPACER 24 2018207 2 ROLLER ASSY., chain 2014642 2 BUSHING 25 1001936 2 PIN, roller 2 FITTING, grease 26 927630 2 PIN, spirol 27 627310 2 WASHER, flat 28 1001977 1 SHEAVE, assy.

2014802 1 BUSHING 29 1000377 1 RING, snap 30 1024181 2 DECAL, trademark 31 1003712 2 DECAL (30ft.)

32 1024197 2 PLATE, guard 1013571 1 SERVICE KIT, wear plate (incl. Wear Plates and Instrument Sheet) 32 1024197 2 PLATE, guard

211

840D WHEEL LOADER ATTATCHMENTS

MAST ASSY.-30' INNER & 3rd RAIL

840D WHEEL LOADER

212

ATTATCHMENTS MAST ASSY.-30 INNER & 3rd RAIL

ITEM NUMBER OTY DESCRIPTION 1 1001933 1 RAIL ASSY., 3rd (30ft) 2 1001986 1 CYLINDER ASSY., lift 3 916406 12 SCREW, cap .62-18 x 1.75, PLTD. 904209 12 WASHER, lock .62, PLTD. 4 2019784 2 ANCHOR, chain 5 2018215 4 PIN, lift chain 6 915563 1 SCREW, cap .75-16 x 3.5, PLTD. 904208 1 WASHER, lock .75, PLTD. 9 916311 4 SCREW, cap .50-13 x 1.25, PLTD. 904208 4 WASHER, lock .5, PLTD. 10 2020059 1 REGULATOR, flow 11 920757 1 BUSHING, reducer 12 1001964 1 HOSE ASSY., 3/8 x 120" long 13 926520 1 ADAPTER, swivel union 14 1001963 2 ANCHOR, chain 15 916021 4 SCREW, cap .62-18 x 2, PLTD. 904209 4 WASHER, lock .62, PLTD. 16 1001965 2 CHAIN, lift 17 1001941 1 RAIL ASSY., inner (30ft.)

18 2018207 2 ROLLER ASSY., chain 2014642 2 BUSHING 19 2015521 2 PIN, roller 915275 2 FITTING, tube 20 927630 2 PIN, spirol 21 2018328 2 ANCHOR, chain 22 910378 4 NUT, jam 1.0-12 23 1024197 2 PLATE, guard 1013571 1 SERVICE KIT, wear plate (incls. wear plate and instrument sheet)

213

840D WHEEL LOADER ATTATCHMENTS

TILT CYLINDER PIPING

FRONT FRAME

840D WHEEL LOADER

2 14

ATTATCHMENTS TILT CYLINDER PIPING

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8

6810015 6900173 6900204 6001099 6001100 921279 6001143 6001157

2 6 8 2 2 2 2 2

CYLINDER, tilt RING, snap CONNECTOR HOSE ASSY. HOSE ASSY. ELBOW WASHER, spacer PIN, cylinder mounting

215

840D WHEEL LOADER ATTATCHMENTS

LIFT CYLINDER PIPING

r- 1

I 1 I I

I I ift;

I I

I 1/4 _

840D WHEEL LOADER

2 16

ATTATCHMENTS LIFT CYLINDER PIPING

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8

6001310 6001309 924820 921204 924296 924167 921279 926770

1 1 1 2 1 1 3 1

HOSE ASSY. (30 ft. option) HOSE ASSY. PLUG, pipe PLUG, pipe CONNECTOR CONNECTOR ELBOW CONNECTOR

217

840D WHEEL LOADER ATT ATCHMENTS :

48* CARRIAGE

218

840D WHEEL LOADER ATTATCHMENTS

48" CARRIAGE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6

1014581 1001732 1001954 2019424 923191 916966 916951 920328 916966 916951 1017024 1017025

1 4 4 2 2 2 2 4 4 4 4 4

CARRIAGE, assy.

BEARING, roller STUD SHAFT, fork .50-13 x 3.25, PLTD. SCREW, cap .50, PLTD. WASHER, lock NUT, hex .50-13, PLTD. .50-13-1.50, PLTD SCREW, cap .50, PLTD. WASHER, lock NUT, hex .50-13, PLTD. SHIM (t=.049( SHIM (t=.083)

219

840D WHEEL LOADER ATTATCHMENTS

CARRIAGE-64 HOOK MT.

CARRIAGE-80 HOOK MT.

2

,3

220

840D WHEEL LOADER ATTATCHMENTS

CARRIAGE-64 HOOK MT.

ITEM NUMBER QTY DESCRIPTION 1014583 1001954 1001732 1017024 1017025

1 2 3

1 4 4 4 4

CARRIAGE ASSY. (64") STUD BEARING, roller SHIM (t=.049) SHIM (t=.083)

CARRIAGE -60

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7

1019833 1011599 1002841 1019821 1009673 1009669 916313 904208

1 4 4 4 4 16 8 8

CARRIAGE ASSY. (60") SHAFT, bearing BEARING, roller SHIM BLOCK ASSY., bearing SHIM SCREW, cap .50-13 x 1.75, PLTD. WASHER, lock .50, PLTD.

HOOK MT.

221

840D WHEEL LOADER ATTATCHMENTS

CARRIAGE-60 SHAFT MT.

CARRIAGE-84 HOOK MT.

1

222

840D WHEEL LOADER ATTATCHMENTS

CARRIAGE -60 SHAFT MT.

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9

ITEM 1 2 3

1019835 1011599 1002841 1019821 1009673 1009669 916313 904208 1017054

916320 910325

NUMBER 1022012 1001954 1018095 1022368 905347 910365

1 4 4 4 4 16 8 10 2 2 2

QTY 1 4 4 2 2 2

CARRIAGE ASSY. (60") SHAFT, bearing BEARING, roller SHIM BLOCK ASSY., bearing SHIM SCREW, cap .50-13 x 1.75, PLTD. .5, PTLD. WASHER, lock SHAFT, fork SCREW, cap .50-13 x 4, PLTD. NUT, hex .50-13, PLTD.

DESCRIPTION CARRIAGE ASSY. (60") STUD, roller BEARING, roller BEARING, roller WASHER, lock - .875, PLTD. NUT, hex .88-14, PLTD.

CARRIAGE -64 HOOK MT.

223

840D WHEEL LOADER ATTATCHMENTS

CARRIAGE-84 SHAFT MT.

2

CARRIAGE-64 SHAFT MT.

224

840D WHEEL LOADER ATTATCHMENTS

CARRIAGE -84 SHAFT MT.

ITEM NUMBER QTY DESCRIPTION 1 1023293 1 2 1018095 4 3 1017054 2 4 916320 2 904208 4 910325 4 905347 2 910365 2

CARRIAGE ASSY. (84") ROLLER, bearing SHAFT, fork SCREW, cap .50-13 x 4, PLTD. WASHER, lock .50, PLTD. NUT, hex .50-13, PLTD. WASHER, lock, PLTD. NUT, hex .88-9, PLTD.

ITEM NUMBER QTY DESCRIPTION

CARRIAGE -64

SHAFT MT.

1 1013252 1 CARRIAGE ASSY. (64") 1001732 4 BEARING, roller 1001954 4 STUD 2 2019428 2 SHAFT, fork 3 916318 2 SCREW, cap .50-13 x 3.25, PLTD. 904208 2 WASHER, lock .50, PLTD. 910325 2 NUT, hex .50-13, PLTD. 4 1017024 4 SHIM (t=.049) 5 1017025 4 SHIM (t=.083)

225

840D WHEEL LOADER ATTATCHMENTS

LIFT FORKS. HOOK & SHAFT MT.,

840D .WHEEL LOADER

226

ATTATCHMENTS LIFT FORKS

ITEM NUMBER QTY DESCRIPTION 1 2019548 2 2019546 2 1017165 2 1005636 2 1021424 2 1005636 2 2 1002400 6 2019546 6 1023093 6 1005636 6 6001316 6 3 2018846 2 1023094 2 1021425 2 1023186 2 1022717 2 1022718 2 1022719 2 2018894 2

FORK (48"), hook mount (5,000# CAP.) LATCH, assy.

FORK (48"), hook mount (6,000# CAP.) LATCH, assy.

FORK (48"), hook mount (8,000# CAP.) LATCH, assy.

FORK (46"), block hook mount (5,000# CAP.) LATCH, assy.

FORK (46"), block hook mount (6,000# CAP.) LATCH, assy.

FORK (46"), block shaft mount (6,0000# CAP.) FORK - 42", shaft mount (6,000# CAP.) FORK - 42", shaft mount (8,000# CAP.) FORK - 48", shaft mount (8,000# CAP.) FORK - 60", shaft mount (8,000# CAP.) FORK - 72", shaft mount (8,000# CAP.) FORK - 84", shaft mount (8,000# CAP.) FORK - 96", shaft mount (8,000# CAP.) FORK - 48", shaft mount (5,000# CAP.)

227

840D WHEEL LOADER ATTATCHMENTS

HOSE MTG. LOCATION

;

228

840D WHEEL LOADER

SECTION 06 -OPTIONS INDEX

Boom Kick-out Cab Door Assembly Cab - General Arrangement Cab Windows Cab Wiring Front Fender Front Wiper Assembly Heater Assembly Loader Cab Heater and Defroster Fan Rear Wiper Assembly ROPS Assembly ROPS Wiring Rotating Beacon

254 238 230 255 240 252 234 248 246 236 242 244 250

229

840D WHEEL LOADER OPTIONS

CAB GENERAL ARRANGEMENT

840D WHEEL LOADER

230

OPTIONS CAB GENERAL ARRANGEMENT

ITEM NUMBER CO DESCRIPTION 1 2 3 4 5

6800214 1022674 924744 917373 915726

1 4 8 8 8

CAB ASSEMBLY SHIM CAPSCREW .62-11 x 1.5, PLTD. WASHER, lock .62, PLTD. NUT, hex .62-11, PLTD.

.

231

840 D WHEEL LOADER .

OPTIONS REAR SWINGOUT ASSM.,

840D WHEEL LOADER

232

OPTIONS REAR SWINGOUT ASSM.

ITEM NUMBER QTY DESCRIPTION 1

2 3 4 5 6 7

6800405 6800408 6800407 6800409 6800410 6800411 923341 921260 918264 6900184 918157 6900183 6800406 6800402 907722 920380 921260 911007

1 1 2 1 1 1 4 8 8 8 4 4 2 2 2 4 4 2

REAR SWINGOUT, assy.

GLASS, rear swingout HOLDER, window RUBBER, rear swingout HINGE WELDMENT HINGE WELDMENT .25-20 x .75, PLTD. SCREW, hex cap PLTD. .25-20, (nylock) NUT, hex PLTD. WASHER, plain .25, WASHER, fiber SCREW, mach. .25-20 x .75, PLTD. WASHER, rubber HOLDER, window KNOB, black plastic SCREW, mach. .25-20 x .62, PLTD. .25, PLTD. WASHER, flat NUT, hex (nylock) .25 - 20, PLTD. NUT, hex .25-20, PLTD.

233

840D WHEEL LOADER OPTIONS

FRONT WIPER ASSM.

840D WHEEL LOADER OPTIONS

234

.

FRONT WIPER ASSM.

ITEM NUMBER QTY DESCRIPTION 1023559 1 6800293 2 246689 3 923662 4 914120 5 921880 6 3060177 7 639073 8 639074 9 1013271 10 1013272 11 1013273 12 1013274 13 923300 14 3060178 15 922121 16 922711 17 1174467 18 1013270 19 1018840 20 1010344 21 1010528 22 1023660 23 1023566

1 MOTOR KIT, wiper (incl. 1-8,14-16) 1 MOTOR, wiper 1 WASHER, flat .25, PLTD. 1 NUT, hex .25-24, PLTD. 3 SCREW, roundhead .25-24, PLTD. 3 WASHER, lock .25, PLTD. 1 LINK, connecting 2 WASHER, spring 2 SPRING, clip 1 NUT, hex 1 CAP 1 DRIVER, knurled 1 NUT, acorn .31-.32NEF 1 WASHER, lock (int. tooth) .31, PLTD. 1 BRACKET 2 SCREW No.10-32 x .37, PLTD. 2 WASHER, lock (ext. tooth) No.10, PLTD. 1 ARM, drive (order separately) 1 SHAFT, pivot (order separately) 1 SHAFT, pivot (incl. items 9-13) 1 PANTOGRAPH KIT 1 ARM, wiper 1 BLADE, wiper 1 COVER, wiper motor (not illustrated)

235

840D WHEEL LOADER OPTIONS

REAR WIPER & MOTOR

840D WHEEL LOADER

236

OPTIONS REAR WIPER & MOTOR

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5

1023559 6800292 1023659 1023660 1023566

1 1 1 1 1

MOTOR KIT, wiper (incl. 1-8, 14-16) MOTOR, wiper ARM, wiper BLADE, wipe COVER, wiper motor (not shown)

237

840D WHEEL LOADER OPTIONS

CAB DOOR ASSY.

840D WHEEL LOADER

238

OPTIONS CAB DOOR ASSY.

ITEM NUMBER QTY DESCRIPTION 1 6800412 1 DOOR, cab assy. L.H (shown) 6800413 1 DOOR, cab assy. R.H. 2 6800379 1 WELDMENT, door L.H. (shown) 6800380 1 WELDMENT, door R.H. 3 6800381 1 PADDLE HANDLE, non-locking 4 6800382 1 PADDLE HANDLE, locking 5 6800383 1 CABLE, assy. 9.0 6 6800386 1 CABLE, assy. 11.0 7 6800388 1 PANEL, door L.H. (shown) 6800389 1 PANEL, door R.H. 8 921677 2 SCREW, hex .312-18 x 1.5, PLTD. 901165 2 WASHER, flat .312, PLTD. 9 6800390 1 DOOR CATCH, rotary L.H. (shown) 6800391 1 DOOR CATCH, rotary R.H. 10 6800392 1 RETAINER BAR, latch 11 6800393 1 DOOR STOP, assy.

12 6800396 1 RUBBER SEAL, door 13 6800397 1 RUBBER SEAL, window 14 6900171 8 SCREW, hex slotted-#8 x .5, PLTD. 15 931700 8 SCREW, mach. #10-24 x .62 16 904203 8 WASHER, lock .187, PLTD. 17 901310 8 NUT, hex #10-24NC, PLTD. 18 6800398 1 PLUNGER, assy. (incl. 19-24) 19 6800399 1 WELDMENT, door holder L.H. (shown) 6800400 1 WELDMENT, door holder R.H. 20 6900170 1 SPRING, coil 21 6800401 1 PLUNGER, door holder 22 910516 I NUT, hex .25-20, PLTD. 23 6800402 1 KNOB, door holder 24 900579 1 SCREW, mach. RD. Hd.-.25-20 x 1.5, PLTD. 25 922811 2 SCREW, hex washer-Hd.-.312 x .5, PLTD. 26 6800403 1 LATCH STRIKER, door 27 6800404 1 LATCH, door (not shown) 28 920380 2 WASHER, flat .25, PLTD. (not shown) 29 914868 2 SCREW, mach. .25-20 x 1", PLTD. (not shown) 30 910285 2 WASHER, lock .259, PLTD. (not shown) 31 910516 2 NUT, hex .25-20NC, PLTD. (not shown)

239

840D WHEEL LOADER OPTIONS

CAB WIRING S/N 63-BEYOND

7

S/N 1-62

840D WHEEL LOADER

240

OPTIONS CAB WIRING S/N 63-BEYOND

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

6800243 1022690 1022691 1023143 1023144 245562 1022670 1022721 1014415 230170 1007858 1006605 1010532 1016937 1016934

1 4 2 1 1 1 1 1 2 2 1 1 2 1 1

HARNESS, wire LAMP, flood LAMP, warning CONNECTOR, assy.

FLASHER MOUNTING BRACKER, flasher PANEL, assy.

LIGHT, dome assy.

WIRE, (from harness) ADAPTER, terminal SWITCH, lights SWITCH, warning SWITCH DECAL, lights DECAL, turn signal

241

840D WHEEL LOADER OPTIONS

840D WHEEL LOADER

242

OPTIONS R.O.P.S. ASSM.

ITEM NUMBER QTY DESCRIPTION 1

6091037

1

2 4 5 6 7 8 9 10 11 12

N.S.S. 1011496 915987 917373 915726 6090056 923341 918264 920397 1022674

2 2 8 8 8 1 4 4 4 4

ROPS, assy. (incl. 2, 4-7, 12) (machinery only) PLATE, certification TREAD, non-skid SCREW, hex .62-11 x 1.5, PLTD. WASHER, lock .62, PLTD. NUT, hex .62-11, PLTD. COVER, instrument panel (incl. 9-11) SCREW, cap .25-20 x .75, PLTD. WASHER, plain - .25, PLTD. NUT, hex .25-20, PLTD. SHIM

243 840D WHEEL LOADER OPTIONS R.O.P.S. WIRING

SAN 1-62

840D WHEEL LOADER

244

OPTIONS R.O.P.S. WIRING

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

6001199 1022690 1022691 1022721 1007858 1006605 1023144 6800218 906938 927149 1023143 926790 927187 916965 92198 5 916602 6800237 6800244 6800239 6800240

1 4 2 1 1 1 1 1 1 1 4 1 4 4 4 4 4 4 2 1 1

PANEL, instrument LIGHT, flood LIGHT, warning LIGHT, dome assy.

SWITCH, flood light SWITCH, warning light FLASHER 24v HARNESS, wire (S/N 1-62) HARNESS, wire (S/N 63-) WASHER, flat brass SCREW #8-32 x .50 CONNECTOR, wire CONNECTOR, wire SCREW, hex .375-16 x 1.0, PLTD. WASHER, lock .375, PLTD. BOLT, Hex .375-24 x 1.0 NUT, hex .375-24 BULB-24v, floodlight BULT-24V, flasher BULB-24V, dome BULB-24V, instrument panel

245

840D WHEEL LOADER OPTIONS

HEATER-FIELD INSTALLATION

0 0 O.. MA. a*.

11••••1 MEMO .10.1•11

15

4

840D WHEEL LOADER

246

OPTIONS HEATER

ITEM NUMBER QTY DESCRIPTION 6091040 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1023062 918264 916964 916622 925238 921911 1012518 930871 901490 901692 901723 1023066 4530870 2020415 1023064 1016936 1023065 917388 917365 916621

1 8 4 4 3 4 2 4 1 1 1 2 2 1 1 1 1 4 4 4

HEATER AND DEFROSTER GROUP (machinery item) (incl. 1-17) HEATER, assy.

WASHER, flat .25, PLTD. WASHER, lock .25, PLTD. NUT, .25-20, PLTD. FITTING, hose CLAMP, hose HOSE, heater WRAP, tie NIPPLE, pipe ELBOW ELBOW ADAPTER GASKET VALVE, shut-off SWITCH, heater, 24 volt DECAL, heater fan (not illustrated) FAN, 24 volt SCREW, cap No.10-24 x .75 WASHER, lock No.10 NUT, hex No.10-24

247

840D WHEEL LOADER OPTIONS

HEATER ASSEMBLY

840D WHEEL LOADER OPTIONS

248 HEATER

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7

1023062 1012678 1012679 1012680 1012681 1023063 1012683 1012684

1 1 1 1 1 1 1 2

HEATER ASSY. SHELL COVER CORE GASKET MOTOR FAN NIPPLE

249

840D WHEEL LOADER OPTIONS

ROTATING BEACON

840D WHEEL LOADER

250

OPTIONS ROTATING BEACON

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14

6811177 6811231 6811232 6811233 920435 916964 6811236 6811237 6811238 6811239 923753 6811234 2022739 6810398 6811235

1 1 2 3 3 3 1 1 1 1 3 3 1 1 1

BEACON, rotating (incl. 1-11) MOTOR (not shown) LAMP, sealed beam BOLT, toggle NUT, hex .25-20, PLTD. WASHER, lock .25, PLTD. BASE LENS, amber GASKET, lens GASKET, mounting WASHER, flat .25, PLTD. (not shown) WASHER, rubber (not shown) SWITCH, swap WIRE, jumper RING, lens locking

251

840D WHEEL LOADER OPTIONS

FRONT FENDER

252

840D WHEEL LOADER OPTIONS

FRONT FENDER

ITEM NUMBER QTY DESCRIPTION

1 2 3 4 5 6

6810555 6810545 6810161 6810438 6810439 6810440 950453 950212 950221

1 1 1 1 1 2 16 16 16

HOOD (S/N 33-62) HOOD (S/N 63-) FENDER, front (incl. 1-6) FENDER (L.H.) FENDER (R.H.) BRACKET BOLT, hex M12-1.75 x 35mm, PLTD. NUT, hex M12-1.75, PLTD. WASHER, lock M12, PLTD.

253

840D WHEEL LOADER OPTIONS

BOOM KICKOUT

254

840D WHEEL LOADER OPTIONS

BOOM KICKOUT

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11

6091047 6811157 6811158 6811159 6810090 950267 2024062 950716 6900142 951105 951104 6811174

1 1 1 1 1 2 2 2 2 2 2 1

BOOM KICK OUT (incl. 1-11) BRACKET SCREW SEAT HARNESS, wire SWITCH, proximity BOLT, hex M10-1.5 x 20mm SCREW, round head M4-0.7 x 50mm NUT, hex M4-0.7, PLTD. WASHER, conical M10, PLTD. WASHER, lock M4, PLTD. WASHER, flat M4, PLTD. SPOOL SECTION ASSY. (not shown)

255

840D WHEEL LOADER OPTIONS

CAB WINDOWS 38.500

840D WHEEL LOADER

256

SECTION 07-DRIVE TRAIN INDEX

Accumulator Axle - Final Drive Counter Shaft (A) Counter Shaft (B) Control Valve Front Axle Assembly Main Shaft Oil Pump Oil Screen and Piping Output Shaft Propeller Shaft Rear Axle Assembly Rear Axle w/No-Spin Differential Regulator Valve Torque Converter and Transmission Torque Converter and Transmission Case Turbine and Stator Shaft

278 294 268 270 276 276 & 278 266 264 280 272 282 290 & 292 296 & 298 274 258 260 262

257

840D WHEEL LOADER DRIVE TRAIN

TORQUE , CONVERTER a TRANSMISSION

840D WHEEL LOADER

258

DRIVE TRAIN TORQUE CONVERTER & TRANSMISSION

ITEM NUMBER QTY DESCRIPTION 1 2 3 4

6811066 6811067 6811068 6800081

1 1 1 1

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

6811069 6811070 6810021 6810082 6811071 6811072 6811073 950371 950368 950051 950267 950211 950220 6900142 6811074 6811075 6800062 6811076 6811077 6811078 6811058 6900156 6900157 6900158 6900159 6900158 N.S.S. 6811059 6811060 6900201 6811061 6900202 6900151 6900203 6811062 6811063 6811064 950017

1 1 1 1 2 3 1 11 10 2 3 2 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2

950018 40 950219 41 6811065

2 2 1

34 35 36 37 38 39

PIPE, oil level BRACKET, filter HOSE TORQUE CONVERTER AND TRANSMISSION (complete) HOSE HOSE LINE FILTER, assy. (incl. 19-31) GAUGE, oil level CLAMP, hose ELBOW ADAPTER BOLT, hex M10-1.5 x 25mm (10.9), PLTD. BOLT, hex M10-1.5 x 20mm (10.9), PLTD. BOLT, hex M12-1.75 x 25mm, PLTD. BOLT, hex M10-1.5 x 30mm NUT, hex M10-1.5, PLTD. WASHER, lock M14, PLTD. WASHER, conical HEAD, filter CASE, lower ELEMENT, filter SPRING PLUG, drain VALVE, relief PLUG, blind 0-RING 0-RING 0-RING 0-RING 0-RING PLATE, name SUPPORT, breather HOSE, stem (S/N 1-32) HOSE, stem (S/N 33-) HOSE (S/N 1-32) HOSE (S/N 33-) ELBOW (S/N 1-32) ELBOW (S/N 33-) CLAMP, hose NIPPLE BUSHING BOLT, hex M8-1.25 x 16mm, PLTD. (S/N 1-32) BOLT, hex M8-1.25 x 20mm, PLTD. (S/N 33-) WASHER, lock - M8, PLTD. CAP

259

840D WHEEL LOADER DRIVE TRAIN

(1) TORQUE CONVERTER & TRANSMISSION

ASE

840D WHEEL LOADER

260

DRIVE TRAIN CONVERTER CASE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

6811046 2023601 2023663 6810849 6811048 6811049 6811050 6811051 6810026 6810848 6811053 2023664 2023601 6811054 2023702 2023660 2023659 2023661 6811055 2023581 2022782 N.S.S. 6811057 2022760 6811034 2023678 2023679 6811035 6811036 6810020 6811037 6811038 6810871 6900030 6900031 6811040 6811041 6811042 6811043 6811044 6810903

1 17 1 37 3 1 1 1 1 7 1 1 5 2 1 4 2 12 12 1 1 1 4 1 1 1 1 1 1 1 1 1 4 1 1 1 2 2 1 1 2 .

CASE, converter BOLT, hex BOLT, hex WASHER, lock PIN, straight GASKET CASE, transmission RETAINER, oil seal SEAL, oil BOLT, hex CASE, rear 0-RING BOLT, hex BOLT, hex SEAL, oil COVER COVER SCREW, round head WASHER, lock PLUG WASHER, seal PLATE, name RIVET BOLT, eye

PLATE, eye BOLT, hex WASHER, lock ELBOW NIPPLE, pipe BREATHER, air PLUG BOLT, hex BOLT, hex 0-RING 0-RING ELBOW PLUG WASHER, seal NIPPLE, union BOLT, eye WASHER, seal

261

840D WHEEL LOADER DRIVE TRAIN

(2). TURBINE a STATOR SHAFT

51 .

46 47

18 14 15

8

840D WHEEL LOADER

262

DRIVE TRAIN TURBINE & STATOR SHAFT

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

6811028 2022787 2022784 2022785 2023574 6810880 6810027 6900032 2023589 2022792 2022790 2022791 6811030 6811031 6811032 2023590 2023591 2022794 2023592 2022800 2022795 2022796 6811033 2022799 2022788 2022801 2022802 2022803 2024149 2022899 2022950 2023930 2022804 2023594 2022805 2023596 2023597 2023598 2023600 2023599 2023595 6811023 2022751 6811024 2022900 6811025 6811026 6811027 2023788 6810849 6811022

1 1 2 1 8 51 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 10 10 10 1 1 1 2 1 1 1 19 10 24 24 24 1 1 1 1 1 1 1 1 6 6 2

PLATE, flexible PLATE (t=1.6mm) SHIM (t=O.2mm) SHIM (t=0.4mm) BOLT, hex WASHER, lock BOSS, pilot 0-RING BOLT, hex WASHER, tab lock RETAINER, bearing PIN, straight BEARING, ball COLLAR DRIVE COVER PLUG WASHER, seal TURBINE RING, snap STATOR NUT, ring WASHER, tab lock WASHER, thrust WASHER, thrust HUB ROLLER SPRING SPRING CAP WASHER, thrust COLLAR RING, snap BEARING, ball GEAR ASSY., pump-boss 0-RING PUMP BOLT, hex WASHER, flat BOLT, hex NUT, hex WASHER, flat 0-RING SEAL DISK SEAL, oil SHAFT, stator RING, seal SHAFT, turbine RING, seal BEARING, roller BOLT, hex WASHER, lock RING, snap

263

840D WHEEL LOADER DRIVE TRAIN

(3) OIL PUMP

97

840D WHEEL LOADER DRIVE TRAIN

264

.

OIL PUMP

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

2022903 2023574 6810880 2023603 2023698 6811011 6811012 6800083 6811013 6811014 6811015 6811016 2022855 2023631 2023644 6810880 6811018 2022838 2023930 2022839 6811019 2023664 2024080 6811020 2023788 6810849 2023630

1 4 6 1 1 1 1 1 1 1 1 1 1 6 2 6 4 1 2 1 1 1 4 4 1 1 2

PLATE, lock BOLT, hex WASHER, lock RING, snap BEARING, ball SHAFT, idle GEAR, idle PUMP ASSY., oil (incl. 9-18) PUMP CASE, oil CASE COVER, oil pump GEAR, drive GEAR, driven GASKET BOLT, hex PIN, straight WASHER, lock BEARING, needle GASKET BEARING, ball GEAR, driven RETAINER, bearing 0-RING BOLT, hex WASHER, lock BOLT, hex WASHER, lock BOLT, hex

265

840D WHEEL LOADER DRIVE TRAIN

(4) MAIN SHAFT

,

26

24 23

19

16 .

12

.

840D WHEEL LOADER

266

DRIVE TRAIN MAIN SHAFT

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

6810947 6810995 6810996 6810957 6810998 2023577 6800086 6800087 6810965 2022817 2022818 6810966 6810967 6810968 6810969 2023922 6810970 2023924 6811004 6811005 2023584 6811006 6811007 6811008 6810028 6810992 6090112

1 1 1 1 1 3 1 1 2 8 10 2 2 2 2 2 2 2 1 1 1 1 1 1 4 1 1

RING, snap BEARING, ball GEAR (A), clutch COLLAR SHAFT, main 0-RING CLUTCH (A), assy. (inc l. 8-18) CLUTCH DRUM (A) PISTON, clutch PLATE, drive PLATE, driven PLATE, pressure SPRING, return RETAINER, spring RING, snap RING, snap RING, piston RING, piston GEAR (B), clutch BEARING, ball RING, snap SPACER BEARING, ball COLLAR (A) RING, seal NUT, lock KIT, pressure plates (incl. 10 & 11)

267

840D WHEEL LOADER DRIVE TRAIN

(5) COUNTER SHAFT (A)

840D WHEEL LOADER

268

DRIVE TRAIN COUNTER SHAFT (A)

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

6810954 6810955 6810956 6810981 6810982 6810983 6810984 6810985 6810986 2023577 6810987 6810988 6810965 2022817 2022818 2022819 6810989 6810968 6810969 2023922 6810970 2023924 6810990 6810952 6810949 6810972 6810951 6810953 2022770 2022977 6810880 6810976 2023927 6810977 2023928 6810978 6810979 6810980 6090113

2 1 1 1 1 1 1 1 1 2 1 1 1 5 6 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2 1 2 1 AR 1 1

RING, snap SPACER BEARING, roller COLLAR GEAR (A), counter RING, snap BEARING, ball GEAR (C), clutch SHAFT (A), counter 0-RING CLUTCH (B), assy. (inc 1. 12-22) CLUTCH DRUM (B) PISTON, clutch PLATE, drive PLATE, driven PLATE, pressure SPRING, return RETAINER, spring RING, snap RING, snap RING, piston RING, piston GEAR (B), counter ADAPTER BEARING, ball COLLAR (B) RING, seal NUT, lock PLATE, lock BOLT, hex WASHER, lock SLEEVE BEARING, ball SPACER RING, snap GEAR, idle SHIM SHAFT, idle KIT, pressure plate (incl. 14 & 15)

269

840D WHEEL LOADER DRIVE TRAIN.

(6) COUNTER SHAFT (B)

28

17 17

16

840D WHEEL LOADER

270

DRIVE TRAIN COUNTER SHAFT (B)

ITEM NUMBER QTY DESCRIPTION 1

6810954

2

2 3 4 5

6810955 6810956 6810957 6810958

1 1 1 1

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

6810959 6810960 6810961 6810947 6810963 6810964 2023577 6800086 6800087 6810965 2022817 2022818 6810966 6810967 6810968 6810969 2023922 6810970 2023924 6810945 6810946 6810947 6810948 6810949 6810950 6810951 6810952 6810953 6090113

2 1 1 1 1 1 3 1 1 2 8 10 2 2 2 2 2 2 2 1 2 1 1 1 1 4 1 1 1

RING, snap SPACER BEARING, roller COLLAR GEAR BEARING ASSY., clutch (incl. 6-9) BEARING, roller COLLAR COLLAR RING, snap GEAR (D), clutch SHAFT (B), counter 0-RING CLUTCH (A) ASSY. (incl. 14-24) CLUTCH DRUM (A) PISTON, clutch PLATE, drive PLATE, driven PLATE, pressure SPRING, return RETAINER, spring RING, snap RING, snap RING, piston RING, piston GEAR (E), clutch BEARING, ball RING, snap GEAR (C), counter BEARING, ball COLLAR (C) RING, seal ADAPTER NUT, lock KIT, pressure plate (incl. 16 & 17)

271

840D WHEEL LOADER DRIVE TRAIN

(7) OUTPUT SHAFT

37

24

38 35 39 36 4I 40

34

840D WHEEL LOADER

272

DRIVE TRAIN OUTPUT SHAFT

ITEM NUMBER QTY DESCRIPTION 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

6810928 6810929 6810930 6810931 6810022 6810932 6810933 6810934 6810935 6810936 6810937 6810938 6810939 6810940 6810941 2022833 6810942 2023677 6810943 2023678 2023679 2023676 6810944 2023588 6810880 6810921 6810922 6810923 6810924 2022913 2023675 2023674 2023673 950564 2022836 2023577 6810848 6810849 2023688 6810927 2023687

1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 2 2 2 4 4 4 1 1 1 1 2 1 1 2 1 1 1 1

PLATE, lock BOLT, hex WASHER, conical 0-RING COUPLING (A) BEARING, roller GEAR (A), reduction SPACER SHAFT, output RING, snap SPACER GEAR (B), reduction RING, snap BEARING, ball SPACER GEAR, drive SPACER COVER, dust BRAKE ASSY. BOLT, hex WASHER, spring COUPLING (B) DRUM, brake BOLT, hex WASHER, spring COVER BOLT WASHER, conical NUT, hex SPACER, seal 0-RING 0-RING NUT, castle PIN, cotter GEAR CASE, speed meter 0-RING BOLT, hex WASHER, spring PIN, straight GEAR, driven 0-RING

273

840D WHEEL LOADER DRIVE TRAIN

(8) REGULATOR VALVE

26 27 28 25 19 25 24 25 23 21 20

/ 21 6 13I 2 8 5 0. 101 (

15

9

1 16 18

840D WHEEL LOADER

2 74

DRIVE TRAIN REGULATOR VALVE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

6800084 6810910 6810911 6810912 6810913 6810914 2022867 6810915 2022869 2022870 2022782 2022940 2022915 6810916 2023604 2023605 6810917 2022857 2022937 2023610 6810880 2022922 2023600 6810889 2022940 2023611 2022923 6810909

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 7 8 1 1 1 3 2 2 1

VALVE ASSY., regulator (incl. 2-18) VALVE BODY, regulator VALVE, regulator VALVE, regulator SPRING (A) SPRING (B) SPRING (C) RETAINER, spring SCREW, adjusting RETAINER, spring WASHER, seal WASHER, seal WASHER, seal PLUG PLUG PLUG PLUG GASKET CONNECTOR BOLT, hex WASHER, lock BOLT, stud NUT, hex PLUG WASHER, seal PLUG WASHER, seal BOLT, eye

275

840D WHEEL LOADER DRIVE TRAIN

(9) CONTROL VALVE

840D WHEEL LOADER

276

DRIVE TRAIN CONTROL VALVE

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

6800085 6810890 6810891 6810892 6810893 6810894 6810895 6810896 6800076 6810897 6810898 6810899 6810900 6810901 6810902 2022931 6810903 2022940 2022915 6810904 6810889 6810906 6810907 6810908 2023621 2023623 6810881 6810882 6810883 6810884 6810885 6810029 6810886 6810887 6810888 2022923 2023611 6810889 2022940

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 3 1 1 1 1 1 1 1 13 13 1 2 1 2 2

VALVE ASSY., control SPOOL, selector VALVE BODY, control SPOOL, shut-off SPOOL, selector STOPPER SPRING SPRING SWITCH, neutral STOPPER CAP, spring 0-RING 0-RING NUT, hex NUT, hex WASHER, seal WASHER, seal WASHER, seal WASHER, seal WASHER, seal PLUG PLUG BALL, detent BALL, detent SEAL, oil STOPPER SCREW, adjusting SCREW, adjusting ADAPTER PLUG PLUG GASKET BOLT, hex WASHER, seal ADAPTER WASHER, seal PLUG PLUG WASHER, seal

(incl.

2-32)

277

840D WHEEL LOADER DRIVE TRAIN 22

(10) ACCUMULATOR

23

27 31

30

24

29 25

840D WHEEL LOADER

278

DRIVE TRAIN ACCUMULATOR

ITEM NUMBER QTY DESCRIPTION 1 6810864 FLANGE ASSY., accumulator 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

(incl. 2-21)

6810865 6810866 6810867 6810868 6810869 6810870 6810871 2023649 6810849 2022923 6810873 2023611 6810874 6810875 6810876 6810877 2023639 2023789 6810878 6810084 6810879 6810880 2022847 6810025 6800080 6810023 6810024 6810861 6810862 6810863

1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 6 2 1 8 8 2 2 2 2 1 1 2 2

FLANGE CYLINDER (A) CYLINDER (B) VALVE, check VALVE, check SPRING BOLT, hex RING, snap WASHER, lock WASHER, seal WASHER, seal PLUG PLUG PACKING PLUG PLUG 0-RING 0-RING RETAINER, spring GASKET BOLT, hex WASHER, lock STOPPER STOPPER CYLINDER PISTON SPRING SPRING RING, snap 0-RING

279

840D WHEEL LOADER DRIVE TRAIN

(11) OIL SCREEN a PIPING

840D WHEEL LOADER

280

DRIVE TRAIN OIL SCREEN & PIPING

ITEM NUMBER OTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

6810845 6810846 2023639 6810847 6810848 6810849 6810850 6810851 6810852 6810853 6810854 6810855 2022977 6810880 2022842 2022917 6810059 6810857 2023637 951182 6810858 6810859 2022756 6810860 6810837 6810838 6810839 6810840 6810841 6900022 2022924 6800079 6810842 6900021 6800077 6800078 6810843 2023692 6810844

1 1 2 1 14 15 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 2 1 1 4 1 1 4 1 8 1 1 3 1 1 1 2 2

CASE (A) ASSY., servo GASKET 0-RING BOLT, hex BOLT, hex WASHER, lock CASE (B) ASSY, servo GASKET CONNECTOR CASE (C) ASSY., servo GASKET SCREEN BODY, oil BOLT, hex M4-1.25 x 22mm WASHER, lock GASKET PACKING, felt SCREEN, oil BOLT, stud NUT, hex PIN, split ADAPTER ELBOW CONNECTOR ELBOW TUBE, flexible CLAMP, hose HOSE, oil HOSE, oil CLAMP, wire BOLT, eye WASHER, seal HOSE (A), assy.

ELBOW CONNECTOR HOSE (B), assy.

HOSE (C), assy.

ADAPTER CONNECTOR NIPPLE, hose

281

840D WHEEL LOADER DRIVE TRAIN

PROPELLER SHAFT

840D WHEEL LOADER

282

DRIVE TRAIN PROPELLER SHAFT

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 49

6800088 6810613 6810614 6800089 6800091 N.S.S. N.S.S. N.S.S. N.S.S. 6810599 6810619 6900195 950221 951179 6800098 6800097 6810623 914465 6810624 6800094 6810625 6800090 6800091 N.S.S. N.S.S. N.S.S. 6810599 6800092 N.S.S. N.S.S. N.S.S. N.S.S. 6800099 6810604 950235 6900196 951177 6900195 950221 6800095 950220 951136 6810612 6800096 6800098 6800097 914465 6810085 6810591

1 1 1 1 2 4 4 1 4 2 1 4 4 4 1 1 1 1 1 2 1 1 1 4 1 4 1 1 1 1 1 1 1 1 1 1 4 4 4 1 8 8 2 1 1 1 1 1 2

FRONT PROPELLER SHAFT, assy. (incl. 2 & 3) SHAFT ASSY., propeller (incl. 5-20) SHAFT ASSY., propeller (incl. 21-38) SHAFT ASSY., rear propeller (incl. 39-53) JOURNAL, assy. (incl. 6-9) BEARING BEARING SPIDER RING, snap NIPPLE, grease YOKE, flange NUT, hex M12-1.25, PLTD. WASHER, lock M12, PLTD. BOLT, hex M12-1.25 x 40mm, PLTD. RING, felt RETAINER YOKE, sleeve NIPPLE, grease PLUG YOKE, flange SHAFT, flange YOKE, flange JOURNAL, assy. (incl. 23-26) BEARING SPIDER RING, snap NIPPLE, grease TUBE, assy. (incl. 28-31) YOKE, weld PLUG TUBE SHAFT END BEARING FLANGE WASHER, flat M30, PLTD. NUT, hex M30-1.5, PLTD. BOLT, hex M12-1.25 x 35mm NUT, hex M12-1.25, PLTD. WASHER, lock M12, PLTD. FLANGE WASHER, lock M10, PLTD. BOLT, hex M10-1.25 x 32mm RING, snap SHAFT, spline RING, felt RETAINER NIPPLE, grease FLANGE SLIDE (incl. 46) JOURNAL, assy. (incl. 50-53)

283

840D WHEEL LOADER DRIVE TRAIN

PROPELLER SHAFT CONT.D.

840D WHEEL LOADER

284

DRIVE TRAIN PROPELLER SHAFT CONT'D.

ITEM NUMBER QTY DESCRIPTION 50 51 52 53 54 55 56 57 58 59 60 61

6810592 6810593 6810594 6810595 950085 6900138 6900139 950209 2023157 950223 950221 950220

2 4 4 2 2 4 8 2 4 2 4 8

SPIDER BEARING, assy BEARING, assy.

NIPPLE, grease BOLT, hex M16-2.0 x 50mm (8.8), PLTD. BOLT, hex M12-1.5 x 35mm BOLT, hex M10-1.25 x 40mm NUT, hex M6-1.0 NUT, hex M12-1.5 WASHER, lock M16, PLTD. WASHER, lock M12, PLTD. WASHER, lock M10, PLTD.

285

840D WHEEL LOADER DRIVE TRAIN

FRONT AXLE ASSM.

N

co

0 co

840D WHEEL LOADER

286

DRIVE TRAIN FRONT AXLE ASSM.

ITEM NUMBER QTY DESCRIPTION 6810006 1 1 6810512 1 2 6810513 1 3 6810514 1 4 6810515 1 5 6810516 2 6 6810517 1 7 6810518 2 8 6800093 1 9 6810519 1 10 6810520 2 11 6810521 1 12 6810522 1 13 6810523 1 14 6810524 1 15 6810828 AR 15 6810829 AR 15 6810830 AR 16 6900118 2 17 6900119 2 18 6900120 2 19 6900121 2 20 6810525 2 21 6810526 1 22 6810447 AR 6810448 AR 6810449 AR 6810450 AR 6810451 AR 6810452 AR 6810453 AR 6810454 AR 23 6810826 2 24 6810827 1 25 6810510 1 26 6810511 1 27 6900113 2 28 6900114 2 29 6900115 8 30 6900116 1 31 6900117 1 32 6900161 1 33 950034 1 34 950221 10 35 950393 8 36 950267 20 37 950220 20 38 6900135 1 39 950385 10 40 6900132 16 1 1 1

AXLE ASSY., front (incl. 1-54) DIFFCAGE HOUSING (F), carrier GEAR, pinion GEAR, bevel GEAR, side CAGE CARRIER, bearing FLANGE RETAINER GEAR, sun COVER WASHER SPACER (A) GASKET SHIM (t=0.15mm) SHIM (t=0.2mm) SHIM (t=0.5mm) NUT, adjust WASHER, tab lock WASHER, tab lock BREATHER PINION SPIDER WASHER, thrust (t=1.3mm) WASHER, thrust (t=1.5mm) WASHER, thrust (t=1.7mm) WASHER, thrust (t=1.9mm) WASHER, thrust (t=1.2mm) WASHER, thrust (t=1.4mm) WASHER, thrust (t=1.6mm) WASHER, thrust (t=1.8mm) ROLLER BEARING, tapered BEARING, roller PIN WASHER, tab lock 0-RING WASHER, thrust WASHER, tab lock PLUG PACKING SEAL, oil BOLT, hex M10-1.5 x 16mm, PLTD. WASHER, lock M12, PLTD. BOLT, hex M16-2.0 x 45mm (10.9), PLTD. BOLT, hex M10-1.5 x 20mm WASHER, lock M10, PLTD. NUT, castle M24-1.5 BOLT, hex M10-1.5 x 40mm (10.9), PLTD. BOLT, hex M16-2.0 x 35mm (10.9), PLTD. 0-RING PACKING PIN, split

287

840D WHEEL LOADER DRIVE TRAIN

FRONT AXLE AIM. CONT'D.

N

N

840D WHEEL LOADER DRIVE TRAIN

288

FRONT AXLE ASSY. CONT'D.

ITEM NUMBER QTY DESCRIPTION SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL

54

6810807 6810808 6810809 6810810 6810811 6810812 6810813 6810814 6810815 6810816 6810817 6810818 6810819 6810820 6810821 6810822 6810823 6810824 6810825 950263 950249 950223 926997 6810798 6810806 6810008 6900163 951147

55

6001315

1

44

45

46 47 48 49 50 51 52

53

4 2 2 2 2 2 2 8 16

SPACER (t=11.05mm) SPACER (t=11.20mm) SPACER (t=11.35mm) SPACER (t=11.50mm) SPACER (t=11.65mm) SPACER (t=11.80mm) SPACER (t=11.95mm) SPACER (t=12.lOmm) SPACER (t=12.25mm) SPACER (t= 3.00mm) SPACER (t= 3.015mm) SPACER (t= 3.030mm) SPACER (t= 3.045mm) SPACER (t= 3.060mm) SPACER (t= 3.075mm) SPACER (t= 3.090mm) SPACER (t= 3.105mm) SPACER (t= 3.120mm) SPACER (t= 3.135mm) BOLT, hex M8-1.25 x 16mm NUT, hex M16-2.0 WASHER, lock M16 PLUG ROLLER BEARING, tapered CAP DRIVE, final BOLT, hex M24-3.0 x 160mm (10.9) NUT, hex M24-3.0 RETAINER, assy. (incl. 9 & 14)

289

840D WHEEL LOADER DRIVE TRAIN

REAR AXLE ASSY,

0

o

N

gt

co

290

840D WHEEL LOADER DRIVE TRAIN

REAR AXLE ASSY.

ITEM NUMBER QTY DESCRIPTION 6810007 1 AXLE ASSY., rear (incl. 1-52) 1 6810512 1 2 6810530 1 HOUSING (R), carrier 3 6810514 1 GEAR, pinion 4 6810515 1 GEAR, bevel 5 6810516 2 GEAR, side 6 6810517 1 CAGE 7 6810518 2 CARRIER, bearing 8 6800093 1 FLANGE 9 6810519 1 RETAINER 10 6810532 2 GEAR, sun 11 6810521 1 COVER 12 6810522 1 WASHER 13 6810523 1 SPACER (A) 14 6810524 1 GASKET 15 6810832 AR SHIM (t=0.15mm) 15 6810829 AR SHIM (t=0.2mm) 15 6810830 AR SHIM (t-0.5mm) 16 6900118 2 NUT, adjust 17 6900119 2 WASHER, tab lock 18 6900120 2 WASHER, tab lock 19 6900121 2 BREATHER 20 6810525 2 PINION 21 6810526 1 SPIDER 22 6810447 AR WASHER, thrust (t=1.3mm), 6810448 AR WASHER, thrust (t=1.5mm) 6810449 AR WASHER, thrust (t=1.7mm) 6810450 AR WASHER, thrust (t=1.9mm) 6810451 AR WASHER, thrust (t=1.2mm) 6810452 AR WASHER, thrust (t=1.4mm) 6810453 AR WASHER, thrust (t=1.6mm) 6810454 AR WASHER, thrust (t=1.8mm) 23 6810826 2 ROLLER BEARING, tapered 24 6810827 1 BEARING, roller 25 6810510 1 PIN 26 6810511 1 WASHER, tab lock 27 6900113 2 0-RING 28 6900114 2 WASHER, thrust 29 6900115 8 WASHER, tab lock 30 6900116 1 PLUG 31 6900117 1 PACKING 32 6900161 1 SEAL, oil 33 950034 1 BOLT, hex M10-1.5 x 16mm, PLTD. 34 950221 10 WASHER, lock M12, PLTD. 35 950393 8 BOLT, hex M16-2.0 x 45mm (10.9), PLTD. 36 950267 20 BOLT, hex M10-1.5 x 20mm 37 950220 20 WASHER, lock M10 38 6900135 1 NUT, castle M24-1.5 39 950385 10 BOLT, hex M10-1.5 x 40mm (10.9), PLTD. 40 6900132 16 BOLT 41 6900160 1 0-RING 42 6810509 1 PACKING 1 PIN, split SEL SPACER (t=11.05mm) FL SPACER (t=11.20mm)

291

840D WHEEL LOADER DRIVE TRAIN

REAR AXLE ASSY., CONT'D.

to

N N

co

M

840D WHEEL LOADER

292

DRIVE TRAIN REAR AXLE ASSY. CONT'D.

ITEM NUMBER QTY DESCRIPTION

45

46 47 48 49 50 51 52 53 54

6810809 6810810 6810811 6810812 6810813 6810814 6810815 6810816 6810817 6810818 6810819 6810820 6810821 6810822 6810823 6810824 6810825 950263 950249 950223 926997 6810798 6810806 6810008 6001315 6001305

SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL

4 2 .2 2 2 2 2 1 1

SPACER (t=11.35mm) SPACER (t=11.50mm) SPACER (t=11.65mm) SPACER (t=11.80mm) SPACER (t=11.95mm) SPACER (t=12.lOmm) SPACER (t=12.25mm) SPACER (t= 3.00mm) SPACER (t= 3.015mm) SPACER (t= 3.030mm) SPACER (t= 3.045mm) SPACER (t= 3.060mm) SPACER (t= 3.075mm) SPACER (t= 3.090mm) SPACER (t= 3.105mm) SPACER (t= 3.120mm) SPACER (t= 3.135mm) BOLT, hex M8-1.25 x 16mm NUT, hex M16-2.0, PLTD. WASHER, lock M16, PLTD.

PLUG ROLLER BEARING, tapered CAP DRIVE, final RETAINER, assy. (incl. 9 & 14) CAGE ASSY., diff.

(incl. 1, 5, 20-22, 25, 26, 28 & 33)

293

840D WHEEL LOADER DRIVE TRAIN

AXLE - FINAL DRIVE

840D WHEEL LOADER

294

DRIVE TRAIN AXLE- FINAL DRIVE

ITEM NUMBER QTY DESCRIPTION 6810008 4 1 6810497 1 2 6810498 1 3 6810499 1 4 6810500 1 5 6810501 1 6 6810502 3 7 6810503 1 8 6810504 3 9 6810796 3 10 6810086 1 11 6810797 1 12 6810798 1 13 6810505 6 14 6810799 AR 6810800 AR 6810801 AR 6810802 AR 6810803 AR 15 6810506 1 16 6900044 1 17 6900116 2 18 6900117 2 19 6810804 6 20 6810087 1 21 6900134 12 22 6810494 12 23 950425 16 24 6810495 16 25 950391 19 26 950221 19 27 950502 1 28 6810496 1 29 6900054 1

DRIVE ASSY., final (incl. 1-29) CARRIER, axle SHAFT, drive GEAR CARRIER, planetary PISTON GEAR, internal GEAR, planetary PLATE, buck GEAR SHAFT, planetary PIN, spring DISC., assy.

ROLLER BEARING, tapered ROLLER BEARING, tapered WASHER SHIM (t=0.25mm) SHIM (t=0.5mm) SHIM (t=1.Omm) SHIM (t=0.3mm) SHIM (t=0.35mm) SPACER 0-RING PLUG PACKING BEARING, needle SEAL, set BOLT M24-3.0 x 45mm (10.9), PLTD. WASHER, flat M24, PLTD. BOLT, hex M16-2.0 x 90mm (10.9), PLTD. WASHER, flat M16, PLTD. BOLT, hex M12-1.75 x 45mm (10.9), PLTD. WASHER, lock M12, PLTD. BOLT, hex M20-2.5 x 45MM (10.9) BREATHER 0-RING

295

840D WHEEL LOADER DRIVE TRAIN

REAR AXLE W/N0•13PINN DIFFI

840D WHEEL LOADER

296

DRIVE TRAIN REAR AXLE W/NO-SPINN DIFF.

ITEM NUMBER QTY DESCRIPTION 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 23 24 27 29 30 31 32 34 35 36 37 38 39 40 41 42 43 44

45

6810528 6810529 6810530 6810514 6810515 6810517 6810518 6800093 6810519 6810532 6810521 6810522 6810523 6810524 6810832 6810829 6810830 6900118 6900119 6900120 6900121 6810826 6810827 6900113 6900115 6900116 6900117 6900161 950221 950393 950267 950220 6900135 950385 6900132 6900160 6810509 950562 6810807 6810808 6810809 6810810 6810811 6810812 6810813 6810814 6810815 6810816 6810817 6810818

1 1 1 1 1 1 2 1 1 2 1 1 1 1 AR AR AR 2 2 2 2 2 1 2 8 1 1 1 10 8 20 20 1 10 16 1 1 1 SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL SEL

AXLE, rear w/no-spin diff.

DIFFCAGE (S) HOUSING (R), carrier GEAR, pinion GEAR, bevel CAGE CARRIER, bearing FLANGE RETAINER GEAR, sun COVER WASHER SPACER GASKET SHIM (t=0.15mm) SHIM (t=0.2mm) SHIM (t=0.5mm) NUT, adjust WASHER, tab lock PLATE, tab lock BREATHER ROLLER BEARING, tapered BEARING, roller 0-RING WASHER, tab lock PLUG PACKING SEAL, oil WASHER, lock M12, PLTD. BOLT, hex M16-2.0 x 45mm BOLT, hex M10-1.5 x 20mm WASHER, lock M10 NUT, castle M24-1.5 BOLT, hex M10-1.5 x 40mm BOLT, hex M16-2.0 x 35mm 0-RING PACKING PIN, split SPACER (t-11.05mm) SPACER (t=11.20mm) SPACER (t=11.35mm) SPCAER (t=11.50mm) SPACER (t=11.65mm) SPACER (t=11.80mm) SPACER (t=11.95mm) SPACER (t=12.lOmm) SPACER (t=12.25mm) SPACER (t= 3.00mm) SPACER (t= 3.015mm) SPACER (t= 3.030mm)

(incl. 1-57)

(10.9), PLTD.

(10.9), PLTD. (10.9), PLTD.

297

840D WHEEL LOADER DRIVE TRAIN

REAR AXLE W/N0-.SPINN DIFF. CONTD. .

840D WHEEL LOADER

298

DRIVE TRAIN REAR AXLE W/NO-SPIN DIFF.CONT'D.

ITEM NUMBER QTY DESCRIPTION

46 47 48 49 50 51 52 53 54 55 56 57 58

6810819 6810820 6810821 6810822 6810823 6810824 6810825 950263 950249 950242 926997 6810798 6810806 6810008 6810527 6810831 950230 950478 950476 6001315

SEL SEL

SEL SEL SEL SEL SEL 4 2 2 2 2 2 2 1 1 12 8 4 1

SPACER (t= 3.045mm) SPACER (t= 3.060mm) SPACER (t= 3.075mm) SPACER (t= 3.090mm) SPACER (t= 3.105mm) SPACER (t= 3.120mm) SPACER (t= 3.135mm) BOLT, hex M8-1.25 x 16mm NUT, hex M16-2.0 WASHER, lock M16 PLUG ROLLER BEARING, tapered CAP

DRIVE, final DIFFCAGE DIFF., no-spin WASHER, flat M12 BOLT, hex M12-1.75 x 80mm (10.9) BOLT, hex Mil-1.75 x 70mm (10.9) RETAINER, assy. (incl. 9 & 14)

299

840D WHEEL LOADER DRIVE TRAIN

NOTES

840D WHEEL LOADER

300

SECTION 08 —MISCELLANEOUS INFORMATION INDEX

Decals Decals Decals Metric Information Overhaul Gasket Kits Over & Undersize Parts Recommended Dealer Stocklisting Unit Gasket Index

301 302 303 309 305 306 304 307-08

840D DECALS

301

lrUiR

Part No. 1023215

CONTRRE ,torow dap/ FLOAT ti LOWER

1 LOAD

+++

• 41111# ar/7 DUMP

Part No. 6001104

RAISE Part No. 1016940

A

WARNING

1. Stay clear of this area when in operation 2. Use steering lock bar when servicing and for shipment.

Part No. 1015143

PROTECTIVE STRUCTURE THIS DESIGN HAS BEEN TESTED TO SAE J1040C (ROPS), SAE J231 JAN.81 (FOPS)

Part No. 6001142

ANSI B56.6 (1978) OVERHEAD GUARD MODEL 840D, 940D 25000 LBS. MAX. ROPS PART NO. 6001077

CDS INC. MINNEAPOLIS,MINNESOTA

Part No. 6001145

302

840D DECALS

A WARNING

RUN 0 [,1=C1j1 STOP Part No. 1016933 (If Equipped)

4 1

DO NOT TOW Towing or coasting this vehicle at speeds in excess of its normal road speed may damage the power train.

r

LEFT RIGHT

C

GLOW OFF PLUG RUN

11141 START Part No. 6001208

Nonstop ega

Part No. 1016934 Part No. 1015118

DF F R R

A DANGER

LIGHTS Part No. 1016937

Do not use starting fluid (ether) with thermostart or glow plug—explosion could result.

DO NOT OPERATE Part No. 1017128

THIS MACHINE WITHOUT SEAT

a .WARNING)

BELT FASTENED Part No. 1023296

USE SEAT BELT WITH CAB AND ROPS Part No. 1015114

PRESSURIZED COOLING SYSTEM REMOVE CAP SLOWLY

Part No. 1023118

•A OWNERS MANUALS * DO NOT OPERATE THIS MACHINE UNTIL YOU ARE FAMILIAR WITH THE OPERATION AND SAFETY SECTIONS OF THESE MANUALS. IF THE MANUALS HAVE BEEN LOST OR DESTROYED, CONTACT YOUR AUTHORIZED CDS DEALER.

•

Part No. 1024176

•

Part No. 1024180

303 SAFETY AND OPERATIONAL DECALS

A

WARNING: The following safety and operational decals are placed at strategic positions on the unit to provide the operator with a continual reminder of safe operating practices. If they become damaged or lost replace them immediately. They may be obtained from your CDS Dealer. The part number of decal is listed under each copy of the decal for your convenience.

When you clean the decals, use only a cloth, water and soap. Do not use solvent, gasoline, etc.

AWARNING

AWARNING

BEFORE DISMOUNTING MACHINE

DO NOT SERVICE OR REPAIR THIS EQUIPMENT WITH ATTACHMENTS IN RAISED POSITION UNLESS THEY ARE SECURELY BLOCKED.

1. Lower all attachments to ground.

2. Place all controls in neutral position.

Part No. 1015117

3. Engage parking brake.

4. Shut off engine.

A WARNING

Part No. 1015119

STAY CLEAR OF FAN AND BELTS WHILE ENGINE IS RUNNING.

A CAUTION

Part No. 1018145

AUXILIARY PARKING BRAKE CONTROL

A WARNING

PULL TO SET BRAKE.

PUSH

NO RIDERS

TO RELEASE BRAKE.

BRAKE MUST BE SET TO START.

Part No. 1015144

Part No. 1017839

Part No. 1024182

Part No. 1024198

HYDRAULIC OIL Part No. 1015147

DIESEL FUEL Part No. 1015145

840D WHEEL LOADER

304

RECOMMENDED DEALER INITIAL PARTS STOCK

ORDER QTY.

SUGG. QTY.

-I

.

PART NUMBER

DESCRIPTION

1

921206

0-RING

1

921214

0-RING

1

921349

0-RING ,

1

921883

0-RING

1

921886

2

2022710

DUST SEAL

0-RING

2

2022721

FUSE HOLDER

1

2023208

LAMP

3

2023212

HEAD LAMP

1

2023220

MICRO SWITCH

1

2023639

0-RING

1

2023789

0-RING

10

2024191

IGNITION KEYS

10

4530964

ENGINE OIL FILTERS

10

4531050

FUEL FILTERS

5

6800062

TRANS. FILTER

10

6800063

HYD. FILTER

5

6800064

AIR FILTER CABLE ASSEMBLIES

1

6800066

1

6800069

ROD END

1

6800075

ROD END SWIVEL

1

6800097

RETAINER

1

6800098

FELT RING

1

6810000

CABLE ASSEMBLIES

1

6810012

MASTER CYLINDER SERVICE KIT

1

6810028

SEAL RING

1

6810040

HOSE

1

6810041

HOSE

6810048

DUST SEAL

1

1

6810065

CABLE

4 1 3

6810067

DUST SEAL

6810073

WIPER SEAL

6900010

0-RING

3

6900016

0-RING

2

6900020

SEAL WASHER

1

6900065

0-RING

.4

_

305

840D WHEEL LOADER

OVERHAUL GASKET KITS

6800104 1 OVERHAUL GASKET KIT, engine 4530917 2 GASKET, cylinder head 4530103 6 GASKET, rocker cover 4530921 2 GASKET, rocker cover 4530264 1 GASKET, front plate 4530178 1 GASKET, oil level 4530273 1 GASKET, timing gear case 4530863 1 GASKET, timing gear case 4530267 1 GASKET, flywheel housing 4530123 1 GASKET, flywheel housing plug 6800175 1 GASKET, oil pan 4530410 2 GASKET, inlet manifold 4530845 1 GASKET, exhaust manifold 6800177 2 GASKET, exhaust manifold 4530150 7 GASKET, oil strainer 4530508 1 0-RING, injection pump 6800180 2 GASKET, oil cooler inlet 4530321 1 GASKET, oil filter 4530223 1 GASKET, oil filler 4530971 1 GASKET, water pump 4921241 1 GASKET, water pump 4921140' 1 GASKET, thermostat cover 4530208 1 GASKET, thermostat 4530150 6 GASKET, oil strainer 4530212 1 0-RING, injection pump 4530124 1 GASKET, injection pump 4530158 6 GASKET, nozzle 4531003 1 0-RING, starter 6800187 1 OIL SEAL KIT, engine 4530164 12 SEAL, valve stem 4530262 4 SEAL, side crankcase 4921117 1 OIL SEAL ASSY., rear 4530962 1 GASKET, oil cooler 4921123 1 SEAL, oil, timing case 4531023 1 SEAL, oil, water pump 6800168 1 SEAL, oil, water pump 4530856 1 SEAL, oil, water pump

840D WHEEL LOADER

306

OVER & UNDERSIZE PARTS

OVERSIZE & UNDERSIZE PARTS 4530438 4530439 4530440 4530269 4530270 6810327 6810328 6810329 6810330 4530295 4530296

3 3 3 14 14 6 6 6 6 12 12

PLATE, thrust (O.S. 0.15mm) PLATE, thrust (0.S. 0.30mm) PLATE, thrust (0.S. 0.45mm) BEARING, main (U.S. 0.25mm) BEARING, main (U.S. 0.50mm) PISTON RING SET (O.S. 0.25mm) PISTON RING SET (O.S. 0.50mm) PISTON (0.S. 0.25mm) PISTON (0.S. 0.50mm) BEARING, con-rod (U.S. 0.25mm) BEARING, con-rod (U.S. 0.50mm)

840D WHEEL LOADER:

307

UNIT GASKET INDEX

Cylinder Cylinder Cylinder Cylinder

Head Head Head Head

Gasket Front 4530917 1 Gasket Rear 4530917 1 Gasket Turbo 6810188 1 Plate Gasket 4921140 1

Cab Heater Basket

4530870

1

Fuel Filter Gasket 4530128 2 Injection Pump General Assembly 4530124 1 1 Water Pump-Pump Case Gasket 4530971 1 Water Pump Gasket 4921241 Cooling System - Water Outlet 4921140 1 Cooling System - Thermostat 4530208 1 Cooling System - Mounting Gasket 4530150 6 Flywheel Housing Gasket 4530267 1 Oil Pan Mounting Gasket 6800175 1 Exhaust Gasket 6811095 1 Muffler Gasket 4530845 1 Manifold (exhaust) Gasket 6800177 2 Exhaust Gasket Turbo 6811095 1 Inlet Gasket 4530410 2 Turbo Exhaust Pipe Gasket 6800199 1 Turbo Exhaust Pipe Gasket 4530845 1 Turbo Exhaust Manifold Gasket 6800177 2 Governor Gasket 4921201 1 Fuel System Nozzle Gasket 4530158 6 Delivery Valve Gasket (injection pump) 4920247 6 Bearing Cover Gasket 1 6810293 Pump Housing Gasket 4530124 1 Valve Gasket (6810650) 6810975 1 Valve Gasket (6810650) 6811175 1 Hydraulic Pump Gasket 6810098 1 Turbo Crankcase Gasket (#30) 4920042 1 Crank Case - Front Plate 4530264 1 Crankcase - Front Plate 4530868 1 Timing Gear - Gear Case 4530273 1 Timing Gear - (#7) 4530863 1 Turbo Timing Gear - Gear Case 4530273 1 Turbo Timing Gear (#7) 4530863 1 Foot Brake Gasket 6810588 1 Oil Filter Gasket 4530321 1 Oil Filler Gasket 4530223 1 Oil Cooler & Oil Pipe (#2) 4920042 8 Oil Cooler & Oil Pipe (#11) 4530870 1 Oil Cooler & Oil Pipe (#13) 4920042 1 Oil Cooler & Oil PIpe (#17) 6800180 2 Oil Cooler & Oil Pipe (#22) 4530543 1 Oil Cooler & Oil PIpe (#24) 4530962 1 Turbo Oil Pipe and Breather (#7) 4530667 2 Turbo Pipe Oil Breather (#10) 6800202 1 Oil Pump Gasket 4530543 1 Oil Strainer Gasket 4530150 1 Oil Pump and Oil Strainer Gasket 4530543 1 Oil Pump and Oil Strainer Gasket (#13) 4530150

840D WHEEL LOADER

308

UNIT GASKET INDEX

Torque converter & Transmission Torque Converter & Transmission Torque Converter & Transmission Torque Converter & Transmission T,C & T Accumulator (#21) T,C & T Control Valve (#32) T,C & T Regulator Valve (#18) T,C & T Oil PUmp (#13) 1,C & T Oil PUmp (#18) T,C & T Converter Case (#6)

(#2) (#8) (#11) (#15)

6810846 1 6810851 1 6810854 1 2022842 1 6810084 1 6810029 1 2022857 1 2022855 1 2022838 1 6811049 1

309 METRIC INFORMATION In this manual measurements in U.S. customary units are followed by the metric equivalent in parentheses. For example: 5 inches (127 mm), 10 bushels (0.3524 m 3) and 100 horsepower (74.6 kW).

These metric equivalents are provided for your convenience as an aid in converting to the metric system. A chart showing metric terms, examples, and abbreviations used in this manual is provided below.

METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS Multiply:

by: to get: Multiply:

by:

to get:

LINEAR

inches feet yards miles inches microinches

x 25.4 = millimetres (mm) x 0.3048 = metres (m) x 0.9144 = metres (m) x 1.6093 = kilometres (km) x 2.54 = centimetres (cm) x 0.0254 = micrometres (um)

x 0.03937 x 1.0936 x 1.0936 x 0.6214 x 0.3937 x 39.37

= inches = feet = yards = miles = inches = microinches

AREA

inches 2 inches 2 feet 2 yards 2 acres

x 645.16 .= millimetres 2 Imm2d x 6.4516 = centirrittres 2 (cm ) x 0.0929 = metres (m2) x 0.8361 = metres2 (m 2) x 0.4047 = hectometres 2 (hm 2) hectares (ha)

x 0.00155 x 0.155 x 10.764 x 1.196 x 2.471

= inches2 = inches2 = feet2 = yards2 = acres

VOLUME

inches 3 inches 3 inches3 quarts gallons feet3 feet3 fluid oz yards 3 teaspoons

x 16387 = millimetres3 (mm3) x 16.387 = centimetres3 (cm") x 0.01639 = litres x 0.94635 - litres x 3.7854 = litres x 28,317 ® litres x 0,02832 - metres3 (m3) x 29.57 ,-, millilitrqs (r l) x 0.7646 metres" (m") x 4,929 - millilitres (m1) x 0.2366 = litres x 35.239 - litres x 0.03524 - metres3 (m3)

x 0.000061 x 0.06102 x 61.024 x 1.0567 x 0.2642 x 0.03531 x 85,315 x 0.03381 x 1,3080 x 0.2029 x 4.227 x 0.02838 x 28.378

= inches3 = inches 3 = inches3 = quarts = galIgns = feet" - feet3 sfluid oz, = yards" - teaspoons = cups - bushels = bushels

CUPS

bushel bushel MASS

ounces (ay) pounds (ay) tons (2000 lbs.) tons (2000 lbs.) tons (long) (2240 lbs.)

x 28.35 - grams (g) x 0.4536 kilograms (kg) x 907,18 kilograms (kg) x 0.90718 = metric tons (t) x 1016.05 - kilograms (kg)

x 0.03527 x 2.2046 x 0.001102 x 1.1023 x .000984

= ounces (ay) = pounds (ay) = tons (2000 lbs.) = tons (2000 lbs.) = tons (long) (2240 lbs.)

FORCE

ounces - f (av) pounds - f (av) kilograms - f

x 0.278 - newtons (N) x 4.488 - newtons (N) x 9.807 = newtons (N)

x 3.597 x 0.2248 x 0.10197

= ounces - f (av) = pounds - f (av) = kilograms - f

PRESSURE OR STRESS

pounds/sq. in.

x 6.895 - kilopascals (kPa)

x 0.145

= pounds/sq. in.

POWER

horsepower ft-lbf/min.

x 0.746 = kilowatts (kW) x 0.0226 = watts (W)

x 1.34 x 44.25

= horsepower = ft-lbf/min.

TORQUE

pound-inches pound-feet

x 0.11298 = newton-metres (N•m) x 1.3558 = newton-metres (N•m)

x 8.851 x 0.7376

= pound-inches = pound-feet

VELOCITY

miles/hour

x 1.6093 = kilometres/hour (km/h) x 0.3048 = metres/sec. (m/s) x 0.27778 = metres/sec. (m/s) x 0.4470 = metres/sec. (m/s)

x 0.6214

= miles/hour

x 3.281 x 3.600 x 2.237

= feet/sec. = kilometres/hr. = miles/hour

feet/sec. kilometres/hr. miles/hour TEMPERATURE

TEMPERATURE 32 98.6 212 'I --40 0 140 80 1 120 160 2001 240 280 320 °F 1*) 1 4 1 1 1 1 1 r i ? l et - Mq i i l f 'tie 0-1 C -40 -20 0 20 40 60 80 100 120 140 160 °C

,

°Celsius = 0.556 (°F - 32) °Fahrenheit = (1.8° C) + 32

,

840D WHEEL LOADER

NUMERICAL PART NO. INDEX

310

900371 900579 900821 900822 901165 901310 901490 901500 901692 901723 904203 904208

904209 904369 905261 905347 906938 907722 910285 910308 910325 910334 910365 910378 910516 911007 914120 914465

914868 914929 915274 915275 915276 915439 915563 915726 915987 916021 916311 916313 916320 916406

206 238 130 202 238 238 246 208 246 246 238 208 212 212 220 222 222 224 208 212 212 206 208 180 222 224 200 232 238 200 222 222 224 206 222 224 212 238 238 232 234 112 124 160 208 282 282 284 284 238 196 196 124 212 112 124 160 206 212 230 242 242 212 208 212 220 222 222 222 224 208 212

9 24 5 7 8 17 6 20 7 8 16 16 6 9 7 4 7 4 18 3 15 8 14 29 3 4 10 4 30 4 4 9 4 6 3 4 22 22 31 7 4 19 23 26 13 17 46 17 46 29 7 13 24 19 20 25 25 5 6 5 7 5 15 16 g 6 6 4 g 4 18 3

916601 916602 916621 916622 916951 916964 916965 916966 917356 917365 917373 917388 917793 918157 918241 918264 918448 919310 919332 920328 920380 920397 920435 920757 920990 921204 921206

921214 921256 921260 921279 921332 921677 921880 921883

921886

921910 921911 921972 921985 921991 922121 922711 922811 923093 923154 923191

208 200 246 79 81 246 200 218 218 246 250 200 218 218 196 246 230 242 246 202 232 208 232 242 246 196 79 81 208 218 232 238 242 250 212 200 216 168 168 170 170 168 170 202 232 232 214 216 196 238 234 168 168 168 170 170 170 168 168 170 170 71 246 196 200 200 234 234 238 196 200 218

7 17 17 43 43 1 6 3 4 1 5 15 3 4 29 16 4 6 15 3 1 18 1 10 1 20 44 44 22 4 5 28 11 4 11 19 4 54 89 54 89 49 49 2 1 6 6 7 28 8 E 45 46 47 45 46 47 48 50 48 50 14 3 12 16 20 15 16 25 19 5 3

923300 923341 923574 923586 923662 923753 924023 924087 924167 924198 924296 924744 924820 925149 925238 925621 926127 926520 926770 926790 926997

927062 927149 927187 927630 927695 927726 930871 931218 931700 933167

950000 950001

950002 950003 950005 950007 950014 950016

950017

234 232 242 188 190 196 234 250 196 208 216 196 216 230 216 208 246 196 208 212 216 200 286 288 290 292 296 298 196 200 200 208 212 166 160 246 150 238 168 168 168 170 170 170 132 134 150 57 63 63 87 87 59 57 59 59 168 170 138 57 57 59 126 25 57 59 69 71 180 258

13 1 9 8 34 3 3 10 4 6 6 6 5 3 3 14 2 14 22 13 8 13 49 49 49 49 49 49 16 11 14 12 20 14 9 5 6 15 43 44 53 43 44 53 18 18 33 14 12 21 16 12 10 13 8 9 75 75 11 8 9 17 12 14 10 19 7 20 28 39

950018

950019

950020 9500218 950025 950026 950034

950035

950036 950036

950037 950039 950041 950044 950045 950050

950051

950052

11 13 15 25 31 33 71 75 110 258 29 33 43 43 45 45 97 126 148 57 168 170 168 170 21 23 114 182 286 288 290 292 25 65 65 196 31 45 49 53 120 126 160 180 180 67 87 29 120 71 106 65 25 75 87 112 138 49 53 65 65 97 118 148 168 170 258 31 97 138

17 14 14 7 11 3 4 4 22 39 11 3 1 4 5 12 5 11 36 11 74 74 73 73 25 24 5 15 33 33 33 33 1 15 20 33 1 19 20 20 13

10 22 9 18 10 26 3 12 24 10 9 16 15 17 15 6 19 19 7 30 17 13 35 72 72 14 4 16 5

950053 132 16 134 16 168 70 170 70 950054 182 14 950067 73 11 950081 116 12 950085 282 54 284 54 950209 7 4 9 4 108 13 134 24 142 17 282 57 284 57 950210 11 18 13 15 13 19 45 1 110 21 126 14 132 22 148 40 182 17 950211 49 23 53 23 104 12 118 17 132 20 134 20 168 77 170 77 258 16 950212 132 19 134 19 148 39 168 76 170 76 252 5 950213 182 16 950214 112 16 200 17 950218 7 5 9 5 49 27 53 27 59 7 950218 63 11 63 19 87 11 106 18 108 22 132 33 142 18 148 45 150 0 150 34 168 82 170 82 190 46 950219 11 16 11 19 13 13 13 16 13 20 15 12 25 6 29 9 31 10 33 2 43 2 43 3 45 8 45 13 49 26

288 34 53 26 290 34 57 7 292 34 59 16 294 26 69 8 296 34 71 5 298 34 71 19 75 3 950222 71 3 75 16 950223 282 59 284 59 110 20 286 48 118 24 288 48 132 32 290 48 134 32 292 48 138 13 148 44 950228 29 9 57 6 168 81 59 15 170 81 106 17 182 22 182 24 258 40 950220 25 2 950229 29 12 45 17 29 2 67 8 31 2 75 6 41 2 97 3 45 18 118 18 49 25 166 16 53 25 65 8 950230 124 22 132 26 65 16 134 26 65 19 148 46 65 27 296 55 67 9 298 55 71 17 71 22 950232 116 14 180 3 75 7 87 25 950233 110 18 132 25 97 4 134 25 108 14 182 23 110 19 114 6 950235 282 34 .284 34 118 20 132 31 950241 160 13 134 31 950242 296 48 298 48 160 24 168 80 950244 63 18 106 18 170 80 148 41 180 10 190 47 182 21 188 7 950245 110 16 182 18 190 33 196 34 950246 106 15 132 21 258 17 134 21 282 40 282 61 950247 184 11 186 11 950220 284 40 284 61 950248 184 10 186 10 286 37 288 37 950249 104 11 290 37 118 16 292 37 120 14 296 37 286 47 298 37 288 47 950221 104 15 290 47 132 30 292 47 134 30 296 47 138 12 298 47 148 43 950251 206 4 168 79 950262 49 22 170 79 53 22 182 20 106 13 252 6 108 12 282 12 950263 286 46 282 38 288 46 282 60 290 46 284 12 292 46 284 38 296 46 284 60 298 46 286 34

950265 148 37 950266 49 21 53 21 950267 110 14 118 14 254 5 258 15 286 36 288 36 290 36 292 36 296 36 298 36 950285 132 16 132 21 164 3 950291 132 17 134 27 168 83 170 83 950312 71 10 950313 104 10 950320 106 10 950368 258 13 950371 258 12 950377 104 8 950379 108 9 180 4 950385 286 39 288 39 290 39 292 39 296 39 298 39 950391 294 25 950393 118 12 286 35 288 35 290 35 292 35 296 35 298 35 950397 112 14 950406 200 16 950425 294 23 950450 57 12 87 12 142 16 950452 71 23 75 8 104 9 950453 252 4

950476 296 57 298 57 950478 296 56 298 56 950494 120 11 950497 112 12 950502 294 27 950548 132 28 134 28 950562 132 27 134 27 288 43 288 43 290 43 292 43 296 43 298 43 950564 272 34 950649 21 20 21 30 23 20 23 27 37 4A

950716 126 15 150 27 254 7 950717 150 0 150 25 950868 71 16 97 18 950944 49 24 53 24 118 23 134 22 168 78 170 78 196 22 950953 160 14 951104 126 19 254 10 951105 126 18 150 28 254 9 951134 168 71 170 71 951136 282 41 284 41 951147 286 54 288 54 951149 124 18 951153 124 20 951158 190 44 951177 112 8 282 36 284 36 951179 282 13 284 13 951182 280 20 1001732 218 1 220 1 1001933 212 1 1001941 212 17 1001954 218 1 220 1 222 1 1001962 212 8 1001963 212 14 1001964 212 12 1001965 212 26 1001966 212 7 1001986 212 2 1002400 226 2 1002841 220 2 222 2 1004653 55 4 1005603 208 2 1005621 208 1 208 15 1005636 226 1 226 2 1005765 200 8 1006605 200 6 240 12 1007858 200 5 240 11 1009657 208 4 1009660 208 5 1009669 220 5 222 5 1009673 220 4 222 4 1010152 200 13 1010153 200 10 1010344 234 20

1010407 55 2 1023144 200 7 1010528 234 21 240 5 1010532 240 13 1023168 194 3 1011496 242 4 1023171 194 15 1011599 220 1 1023172 194 16 222 1 1023186 226 3 1012518 246 4 1023276 124 8 1012678 248 1 1023287 202 4 1012679 248 2 1023293 224 1 1012680 248 3 1023541 196 1 1012681 248 4 1023543 196 10 1012683 248 6 1023544 196 11 1012684 248 7 1023545 196 23 1013270 234 18 1023546 196 15 1013271 234 9 1023547 196 26 1013272 234 10 1023548 196 27 1013273 234 11 1023551 196 5 1013274 234 12 1023559 234 1 1013571 212 23 1023566 234 5 1014415 240 9 234 23 1014581 218 1 1023619 196 2 1014583 220 1 1023652 196 25 1016934 240 15 1023653 196 24 1016936 246 13 1023659 234 3 1016937 240 14 1023660 234 4 1017024 218 5 234 22 220 2 1023734 200 2 1017025 218 1 1023922 222 1 220 3 1023933 97 14 1017054 222 3 1024181 208 23 222 8 1024192 208 25 224 3 1024197 212 23 1017165 226 1 1095690 200 20 1017183 208 9 1096288 200 20 1018095 222 2 1096294 196 1 224 2 1096332 200 1 1018840 234 19 1096337 200 1 1019136 208 17 1174467 234 17 1019379 208 24 1916290 206 7 1019820 208 1 2014642 208 10 1019821 208 3 212 18 220 3 2015521 212 19 222 3 2017635 200 12 1019833 220 1 2018207 208 10 212 18 1019835 222 1 1021401 208 19 2018215 208 9 212 5 1021424 226 1 1021425 226 3 2018328 208 8 212 21 1022012 222 1 1022368 222 3 2018846 226 3 1022670 240 7 2018894 226 3 1022674 230 2 2019424 218 2 242 12 2019546 226 1 1022690 200 2 226 2 240 2 2019548 226 1 1022691 200 3 2019784 212 4 240 3 2020059 208 21 1022717 226 3 212 10 1022718 226 3 2020415 246 11 1022719 226 3 2022674 124 11 1022721 200 4 2022676 124 12 240 8 2022703 168 87 1023062 246 1 170 87 248 1 2022704 168 88 1023063 248 5 170 88 1023064 246 12 2022705 168 69 1023065 246 14 170 69 1023066 246 9 2022708 124 13 1023093 226 2 2022714 128 4 1023094 226 3 2022721 150 5 1023143 200 12 2022739 150 17 240 4 250 12

2022751 262 43 2022756 280 23 2022760 260 24 2022770 268 29 2022782 260 21 274 11 2022784 262 3 2022785 262 4 2022787 262 2 2022788 262 25 2022790 262 11 2022791 262 12 2022792 262 10 2022794 262 18 2022795 262 21 2022796 262 22 2022799 262 24 2022800 262 20 2022801 262 26 2022802 262 27 2022803 262 28 2022804 262 33 2022805 262 35 2022817 266 10 268 14 270 16 2022818 266 11 268 15 270 17 2022819 268 16 2022833 272 16 2022836 272 35 2022838 264 18 2022839 264 20 2022842 280 15 2022847 278 24 2022855 264 • 13 2022857 274 18 2022867 274 7 2022869 274 9 2022870 274 10 2022899 262 30 2022900 262 45 2022903 264 1 2022913 272 30 2022915 274 13 276 19 2022917 280 16 2022922 274 22 2022923 274 27 276 36 278 11 2022924 280 31 2022931 276 16 2022937 274 19 2022940 274 12 274 25 276 18 276 39 2022950 262 31 2022977 268 30 280 13 2023016 108 10 108 23 2023085 108 20 2023087 106 8 2023091 180 6 2023100 120 10 2023157 282 58 284 58 2023199 106 11 2023212 148 14

2023242 2023243 2023246 2023249 2023252 2023253 2023445 2023448 2023454 2023455 2023469 2023574 2023577

2023581 2023584 2023588 2023589 2023590 2023591 2023592 2023594 2023595 2023596 2023597 2023598 2023599 2023600 2023601 2023603 2023604 2023605 2023610 2023611 2023621 2023623 2023630 2023631 2023637 2023639 2023644 2023649 2023659 2023660 2023661 2023663 2023664 2023673 2023674 2023675 2023676 2023677 2023678 2023679 2023687 2023888 2023692 2023698 2023702 2023788 2023789 2023794 2023879 2023890 2023891 2023892

196 196 182 196 182 182 99 99 99 99 99 262 264 266 268 270 272 260 266 272 262 262 262 262 262 262 262 262 262 262 262 274 260 260 264 274 274 274 274 276 278 276 276 264 264 280 278 280 264 278 260 260 260 260 260 264 272 272 272 272 272 260 272 260 272 272 272 280 264 280 262 264 278

106 132

95 95 95

18 17 10 21 19 26 3 8 12 13 17 5 2 6 10 12 36 20 21 24 9 16 17 19 34 41 36 37 38 40 39 23 2 13 4 15 16 20 26 37 13 25 26 27 14 19 18 3 15 9 17 16 18 3 12 22 33 32 31 22 18 26 20 27 21 41 39 38 5 15 49 25 19 14 15 1 2 3

2023893 2023894 2023895 2023896 2023897 2023898 2023899 2023901 2023902 2023903 2023904 2023906 2023908 2023922 2023924 2023927 2023928 2023930 2023985 2024047 2024048 2024062 2024079 2024080 2024149 2024169 2024204 2024205 2024220 2024221 2024222 2024223 2024224 2024225 2024226 2105521 230170 239517 239854 245562 246689 3060177 3060178 4021600 4059256 4530103 4530104 4530109 4530111 4530121 4530123 4530124

4530128 4530129 4530130 4530131 4530132 4530134 4530140

95 95 95 95 95 95 95 95 95 95 95 95 95 266 268 270 266 268 270 268 268 262 264 73 110 182 110 126 254 116 264 262 160 99 99 95 95 95 95 95 95 95 208 240 55 120 202 240 234 234 234 49 53 55 306 35 15 15 87 87 31 306 75 79 81 306 91 91 55 71 91 91 31 21 23 71

4 5 6 7 8 9 10 11 12 13 14 16 18 16 20 22 18 22 24 33 35 32 19 12 17 25 15 13 6 15 23 29 23 5 6 21 22 23 24 25 26 27 11 10 3 16 5 6 2 6 14 7 7 6

4530141 4530142 4530143 4530144 4530146 4530147 4530150

59

4530151 4530153 4530154 4530155 4530157 4530158 4530159 4530160 4530162 4530164 4530167 4530171 4530175 4530178 4530180 4530182 4530184 4530185 4530192 4530196 4530197 4530198 4530199 .

4530203 4530204 4530208 4530212

3 8 17 14 15 8

21 23 67 11 13 21 23 87 61 21 23 57

4530214 4530215 4530222

5 57 57

4530223

4 2 10 9 3 1 9 13 13 12

4530235 4530253 4530261

4530233

4530262

71 306 15 21 23 21 23 41 71 87 89 306 11 13 15 15 15 306 21 23 21 23 37

4530267

3

2 2 3

3 3 13 1

12 3

3 28 26 27 1 1

21 21 5 7

41 306 33 71 57 67 67 89 65 15 15 15 15 57 57

5 6 7 2 33 25 24 6 19 2 3

59

3

71 306 75 306 35 35 45 45 49 53 69 306 57 59 69 15 21 23 21 23

4530263 4530264

22 22 2 2 2 9 9 19 2 26 25 2 13 7

306 25 25 306 31 306

9 8

2

4530268 4530269 4530270 4530271 4530273 4530292 4530293 4530294 4530295 4530296 4530319 4530321 4530332 4530337 4530341 4530351 4530396 4530410 4530426 4530436 4530437 4530438 4530439 4530440 4530472 4530473 4530475 4530476 4530477 4530478 4530479 4530480 4530481 4530482 4530495 4530500 4530501 4530503 4530504 4530505 4530506 4530507 4530508 4530511 4530514 4530515 4530524

1 6 2 1 9 13 13 1

15 11 2 10 15 15 14 14 3 4 7

4530526 4530527 4530531 4530535 4530536 4530537 4530539 4530543 4530587 4530667 4530725 4530786 4530844 4530845

27 305 305 27 29 306 35 35 35 305 305 67 67 306 71 75 75 93 15 43 43 306 33 15 15 305 305 305 89 89 89 89 89 89 89 89 89 89 69 45 45 45 71 37 21 23 71 37 61 306 35 61 15 21 23 43 43 21 25 63 75 65 41 65 71 29 31 57 59 65 29 63 15 87 154 45

1

2 5 1 6 7 4 1 14 10 2 1 13 1 4 8 5 2

3

4 6 6 6 6 7 8 9 10 10 7 3 21 2 7 10 10

8 4 6 7

7 1 12 12 5 10 23 13 17 4 28 1 28 16 1 6 16 12 22 1 7 30 4 4 2

4530845 4530847 4530851 4530852 4530853 4530856 4530857 4530861 4530862 4530863 4530864 4530866 4530868 4530870 4530872 4530879 4530884 4530885 4530890 4530891 4530904 4530907 4530909 4530911 4530917 4530919 4530921 4530936 4530937 4530941 4530947 4530948 4530950 4530952 4530953 4530954 4530955 4530962 4530964 4530966 4530967 4530968 4530970 4530971 4530973 4530995 4530996 4530997 4531002 4531003 4531018 4531021 4531023

45 306 71 25 87 87 71 306 154 25 21 23 29 306 29 21 23 25 65 246 93 39 11 13 11 21 23 21 23 61 89 71 71 11 306 11 306 39 49 53 55 43 43 57 57 57 59 61 61 57 57 65 306 67 71 71 71 71 71 306 71 71 87 87 75 93 306 39 21 23 71 306

10 17 18 24 22 16 3 8 8 8 7 8 29 26 9 11 10 3 2 12 9 11 5 5 4 4 5 9 11 19 13

4531024 4531025 4531027

6 6 7 4 10 7 23

4531063

71 69 11 13 71 71 87 91 29

4920015

101

7

4920042

23 65 65

4920274

4920092

11 13

4920093

11 13 15 25 85 87 89 89 77 79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 83 85 79 79 81 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81

30 2 13 9 6 10

7

4920277

4531028 4531029 4531048

4920108 4920128 4920138 4920236 4920242 4920243 4920245 4820246 4920247 4920248 4920249

1A

4920250

.

4 9 9 1 2 3 1 5 10 6 1 4 4 3 24

4920252 4920253

4920254

4920255 4920256 4920257

3 1 4 9 18 15 15 18 2 13 9 4

4920259 4920260 4920261 4920263 4920264 4920285 4920266

6 7 7 5

4920267 4920268

4920269 4820270 4820271 4920272

1

4

29 17 23 3 1 11 5 2 2 5 5 6 6 7 7 8 8 9 9 10 10 12 12 13 13 18 18 15 24 15 24 18 18 17 17 20 20 25 25 26 26 29 29 37 37 38 38 39 39 40 40 41 41 42 42

79 81 79 81 79 81 79 81

4920273

79 81

4920275 4920276

4920278 4820275 4920280 4920281 4920282 4920283 4920284 4920286 4820289 4820290 4920291 4920294 4920295 4920296

4920297 4920298 4920299 4820301 4920304 4920306 4920308 4820310 4920311

4920313 4920314

79 81 79 81 79 81 79 81 79 81, 79 81 79 81 79 81 79 81 79 81 79 81 79 81 83 85 83 85 83 85 83 85 83 85 83 83 85 85 83 85 83 85 83 85 83 85 83 85 83 85 83 85 83 85 79 81 83 85 83 85 83 85

42 42 42 42 42 42 42 42 42 42 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 43 43 49 49 51 51 25 25 10 10 16 16 23 23 29 29 21 31 21 31 4 4 5 5 1 1 40 40 54 54 72 72 45 45 63 63 55 55 60 60 55 55 55 55

4920315 4920316 4820317 4920319 4920320 4920322 4920325 4920327 4920388 4920373 4920380 4920382 4820384 4920385

4920397 4920418 4920426 4920439 4920440 4920441 4920442 4920443 4920444 4920445 4920446 4920447 4920448 4920450 4920451 4920452 4920454 4920461 4920462 4920466 4920470

4920471 4920473

83 85 83 85 83 85 83 85 83 85 83 85 77 77 99 29 75 15 15 25 31 65 65 75 87 97 23 65 95 95 79 81 79 81 79 81 .79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 83 85 83 85 83 85 83 83 85 85 83 85 83 85

55 55 55 55 55 55 72 72 72

72 72 72 14 7

19 10 17 9 16 15 5 6 29 14 18 15 31 12 17 28 36 36 45 45 44 44 47 47 48 48 19 19 19 19 19 19 19 19 19 19 4 4 14 14 16 16 23 23 59 59 56 56 70 70 11 71 11 71 74 74 48 48

4920477 83 12 4921206 83 9 85 12 85 9 4920479 83 50 4921208 83 14 83 75 85 14 85 50 4921209 83 17 85 75 85 17 4920481 83 37 4921210 83 76 85 37 85 76 4920483 83 20 4921211 83 26 85 20 85 26 4920486 83 3 4921212 83 24 85 3 85 24 4920488 83 34 4921213 83 22 85 34 85 22 4920494 83 41 4921214 83 28 85 41 85 28 4920500 77 17 4921215 83 27 4920509 77 4 85 27 4920516 77 8 4921222 83 69 4920521 71 3 85 69 4920655 83 44 4921225 83 32 85 44 85 32 4920673 83 64 4921229 83 6 85 64 85 6 4920679 79 34 4921230 83 7 81 34 85 7 4920680 79 54 4921233 83 68 85 68 81 54 4920682 79 56 4921235 83 39 85 39 81 56 4920683 83 19 4921241 71 21 306 85 19 4920684 79 46 6001099 214 4 81 46 6001100 214 5 4920686 83 47 6001126 202 6 85 47 6001127 202 1 4920688 83 38 6001129 208 15 85 38 6001143 214 7 4920689 77 16 6001157 214 8 79 1 6001199 200 1 81 1 6001225 196 32 4921110 15 4 6001273 206 1 4921112 15 20 6001278 196 31 4921117 25 11 6001293 206 2 306 6001305 290 54 4921123 29 6 292 54 306 6001309 216 2 4921140 11 14 6001310 216 1 13 11 6001315 286 55 71 1 288 55 306 290 53 4921142 87 6 292 53 4921144 87 20 296 58 4921150 79 19 298 58 81 19 6001316 226 2 4921171 91 5A 6090056 242 8 4921172 91 11A 6090083 202 8 4921174 97 13 6090112 266 27 4921184 83 42 6090113 268 39 85 42 270 34 4921185 83 43 6091025 200 1 85 43 6091037 242 1 4921187 83 46 6091040 246 1 85 46 6091041 200 20 4921188 83 49 6091042 200 20 85 49 6091047 254 1 4921190 83 51 638416 55 5 85 51 639073 234 7 4921198 83 15 639074 234 8 85 15 6800062 258 21 4921199 83 65 6800063 180 14 85 65 6800065 106 2 4921201 83 67 6800066 106 7 85 67 6800067 106 5 4921205 83 8 6800069 106 9 85 8 6800072 150 16

6800073 110 7 6800074 110 8 6800075 110 12 132 13 134 13 182 12 6800076 276 9 6800077 280 35 680007 8 280 36 6800079 280 32 6800080 278 26 6800081 258 4 6800082 138 8 6800083 264 8 6800084 274 1 6800085 276 1 6800086 266 7 270 13 6800087 266 8 270 14 6800088 282 1 284 1 6800089 282 4 284 4 6800090 282 21 284 21 6800091 282 5 282 22 284 5 284 22 6800092 282 27 284 27 6800093 286 8 288 8 290 8 292 8 296 8 298 8 6800094 282 19 284 19 6800095 282 39 284 39 6800096 282 43 284 43 6800097 282 15 282 45 284 15 284 45 6800098 282 14 282 44 284 14 284 44 6800099 282 32 284 32 6800104 306 6800106 11 1B 6800111 37 2 6800115 35 5 6800116 35 1 6800119 35 2 6800120 37 1 6800121 33 4 6800122 35 1 6800123 41 9 6800124 41 4 6800125 41 8 6800126 41 5 6800129 59 1 6800132 61 3 6800137 71 25 6800142 43 9 65 32 6800147 93 5 95 1 6800148 97 1 99 1

6800154 87 7 6800155 87 8 6800156 87 9 6800159 154 2 6800160 45 23 101 1 6800161 43 5 6800162 43 8 6800166 37 9 6800167 71 16 6800168 71 10 306 6800175 33 1 33 11 306 6800177 45 6 45 14 45 22 306 6800180 65 17 306 6800187 306 6800199 45 7 6800200 45 4 6800202 63 10 6800214 230 1 6800218 200 8 6800235 148 47 6800236 148 48 6800237 200 18 6800239 200 20 6800240 150 35 200 21 6800243 240 1 6800244 200 19 6800289 200 2 6800292 234 2 6800293 234 1 6800379 238 2 6800380 238 2 6800381 238 3 6800382 238 4 6800383 238 5 6800386 238 6 6800388 238 7 6800389 238 7 6800390 238 9 6800391 238 9 6800392 238 10 6800393 238 11 6800396 238 12 6800397 238 13 6800398 238 18 6800399 238 19 6800400 238 19 6800401 238 21 6800402 232 3 238 23 6800403 238 26 6800404 238 27 6800405 232 1 6800406 232 2 6800407 232 1 6800408 232 1 6800409 232 1 6800410 232 1 6800411 232 1 6800412 238 1 6800413 238 1 6810001 138 2 6810002 138 9 6810003 140 12 6810004 138 7 6810005 140 15 6810006 286 1 288 1

6810007 6810008

6810009 6810011 6810013 6810014 6810015 6810016 6810019 6810020 6810021 6810022 6810023 6810024 6810025 6810026 6810027 6810028 6810029 6810032 6810035 8810036 8810037 6810038 6810039 6810040 6810041 6810042 6810043 8810044 6810046 6810047 8810049 8810050 6810051 6810052 6810053 6810054 6810055 6810058 6810057 6810058

8810059 6810061 8810062 6810065 8810067 6810072 6810075 6810076 6810077

290 292 286 288 290 292 294 296 298 132 134 132 134 160 160 162 172 214 176 49 53 260 258 272 278 278 278 260 262 266 276 132 142 142 142 142 142 142 142 180 180 160 188 170 172 168 170 168 170 168 170 168 170 168 170 168 170 188 170 168 170 194 108

1 1 52 52 52 52 1 52 52 11 11 10 10 18 27 1 1 1 1 5 5 30 7 5 27 28 25 9 7 25 32 38 1 2 3 4 5 14 15 12 17 15 18 16 6

35 35 38 36 37 37 38 38 27 27 30 30 31 31 32 32 4 5

280 180 180 182 124 186

17 21 5 11 17

112

6

112 112

4

1 9

6810078 6810079

6810285

71 71 71 75 87

3 2 3 4 5 6 8 9 10 11 12 13 14 15 16 1 18 19 20 23 2 5 14 18 1 2 3 4 5 6 8 9 13 14 15 18 20 1A 8 1 1 3 4 5 14 1 18 21 25 28 31 1 3 5 6 21 20 13 5

6810276

87

10

8810322

6810277

87

10

6810323

6810278 6810279 6810280

87 89 70

21 5 3

6810324 6810328 6810326 6810327 6810328 6810329 6810330 6810331 6410232 6810333

126 164 1 66 180 180 258 278 282 284 294 294 126 254 116 116 116 116 116 118 164 166 196 128 130 176 172 252 162 31 35 35 35 37 37 69 71 87 93 95 95 97 13 13 13 13 11 13 15 15 21 23 23 23 21 23 23 23 25 25 31 33 37 39

1 1 1 1 10 8 21 48 48 10 20 9 4 5 6 7 8 9 11 2 18 30 1 1 19 19 1 16 3 5 6 7 8 9 10 20 13 5 1 9 14 1A 18 8 10 15 12 15 22 11 11 8A 16 24 23 29 32 5 10 3 10 10 5

6 4 15 18 11

6810281

8810211 6810212

43 43 45 45 45 45

6810213

45

6810214 6810215

45 45

6810080 6810082 6810084 6810085 6810086 6810087 6810090 6810091 6810092 6810093 6810094 6810095 6810096 6810098 6810099 6810147 6810152 6810153 6810158 6810159 6810181 6810186 6810170 681 0 171 681 0 17 2 6810173 6810174 8810176 6810177 6810179 6810180 8810181 8810183 6810184 8810185 6810188 6810187 8810188 6810189 8810190 8810191 8810194 6810195 6810196 6810197 6810198 6810199 6810200 8810201 6810202 6810203 6810204 6810205

6810206 6810207 6810209

6810216 6810217 6810220 6810221 6810222 6810223 6810224 6810225 8810226 6810227 6810228 6810229 8810230 6810231 8810232 6810233 8810234 6810235 6810236 6810237 6810238 6810239 6810240 6810241 6810242 8810243 6810244 6810245 6810246 6810247 6810248 6810249 8810250 6810251 6810252 5810253 6810254 6810255 6810256 5810257 6810258 8810259 8810280 8810281 8810262 8810263 6810264 6810265 6810268 8810287 6810268 6810289 6810270 6810271 8810272 8810273 8810274 8810275

45 45 101 101 101 101 101 101 101 101 101 101 101 101 101 23 101 101 101 101 59 59 59 59 63 63 63 83 63 63 63 83 63 63 63 83 63 154 89 154 85 65 65 65 65 85 65 85 85 85 85 67 89

69

81

3

6810282

79 81 79 81

11 11 19 19

8

8810283

79

21

6 5

6810284

81 79 81

21 22 22

7

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79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 79 81 83 85 83 85 83 85 83 85 83 85 83 85 83 85 83 85 83 85 83 85 83 85 83 85 83 85 101 93 95 95 95 97 99 99 99 99 99 99 99 99

99 99 99 99 99 99 306 305 306 306 3$ 21 21

27 27 28 28 30 30 31 31 32 32 33 33 50 50 53 53 52 52 2 2 13 13 30 30 33 33 35 35 36 36 52 52 53 53 57 57 81 81 82 62 66 66 73 73 17 2 15 19 20 2 1 2 4 7 9 10 11 14 15

18 18 20

21 22

1 0 16

6810334 124 3 6810335 124 1 6810337 110 1 6810338 110 2 6810339 182 3 6810340 124 2 182 4 6810341 172 1 6810342 172 2 6810343 176 1 6810344 176 2 6810345 166 2 6810346 116 1 6810347 162 1 6810348 162 2 6810349 112 1 6810350 132 3 6810351 132 1 134 1 6810352 89 6 6810356 89 6 6810357 89 6 6810358 89 6 6810359 89 6 6810360 89 6 6810361 89 6 6810362 89 6 6810363 89 6 6810364 89 6 6810365 89 6 6810366 89 6 6810367 89 6 6810368 89 6 6810369 89 6 6810370 164 1 6810371 182 3 6810372 132 3 6810373 132 5 6810375 140 1 6810376 140 2 6810377 140 2 6810378 140 3 6810379 140 4 6810380 140 5 6810381 140 6 6810382 140 6 6810383 140 7 6810384 140 8 6810385 140 9 6810386 140 10 6810387 140 11 6810388 140 13 6810389 140 13 6810390 140 14 6810391 140 16 6810392 140 17 6810393 140 18 6810394 132 12 6810395 138 10 6810398 250 13 6810405 108 1 6810408 9 1 6810409 7 1 6810411 126 1 6810413 112 3 184 1 6810414 128 1 6810416 182 2 6810417 180 12 6810418 180 2 6810419 180 12 6810420 180 15 6810421 168 1 170 1 6810422 168 3 170 3

6810423 168 4 170 4 6810424 166 1 6810426 166 3 6810427 166 4 6810428 166 5 6810429 166 6 6810430 166 7 6810435 166 12 6810436 166 13 6810437 166 17 6810438 252 1 6810439 252 2 6810440 252 3 6810441 118 2 6810442 118 6 6810443 118 7 6810444 116 2 6810445 116 3 6810446 160 21 6810447 286 22 288 22 290 22 292 22 6810448 286 22 288 22 290 22 292 22 6810449 286 22 288 22 290 22 292 22 6810450 286 22 288 22 290 22 292 22 6810451 286 22 288 22 290 22 292 22 6810452 286 22 288 22 290 22 292 22 6810453 286 22 288 22 290 22 292 22 6810454 286 22 288 22 290 22 292 22 6810455 138 3 6810458 110 3 6810459 73 4 6810460 73 5 6810461 49 1 53 1 6810462 49 4 53 4 6810463 49 6 53 6 6810464 45 20 53 8 6810465 150 31 6810466 49 10 6810467 150 31 6810468 150 1 6810469 148 1 6810470 148 2 6810471 148 3 6810472 148 7 6810473 148 8 6810474 148 10 6810475 148 17 6810476 148 22

6810477 148 24 6810519 286 9 6810478 108 16 288 9 6810479 106 1 290 9 6810480 180 11 292 9 6810481 104 1 296 9 6810482 104 2 298 9 6810483• 104 3 6810520 286 10 6810484 104 5 288 10 6810485 104 6 6810521 286 11 6810486 126 3 288 11 6810487 126 4 290 11 6810489 180 11 292 11 6810490 118 1 296 11 6810491 118 4 298 11 6810492 114 1 6810522 286 12 6810494 294 22 288 12 6810495 294 24 290 12 6810496 294 28 292 12 6810497 294 1 296 12 6810498 294 2 298 12 6810499 294 3 6810523 286 13 6810500 294 4 288 13 6810501 294 5 290 13 6810502 294 6 292 13 6810503 294 7 296 13 6810504 294 8 298 13 6810505 294 13 6810524 286 14 6810506 294 15 288 14 6810508 200 9 290 14 6810509 286 42 292 14 288 42 296 14 290 42 298 14 292 42 6810525 286 20 296 42 288 20 298 42 290 20 6810510 286 25 292 20 288 25 6810526 286 21 290 25 288 21 292 25 290 21 6810511 286 26 292 21 288 26 6810527 296 53 290 26 298 53 292 26 6810528 296 1 6810512 286 1 298 1 288 1 6810529 296 1 290 1 298 1 292 1 6810530 290 2 6810513 286 2 292 2 288 2 296 2 6810514 286 3 298 2 288 3 6810531 168 14 290 3 170 14 292 3 6810532 290 10 296 3 292 10 298 3 296 10 6810515 286 4 298 10 288 4 6810533 194 1 290 4 6810534 73 7 292 4 6810535 108 15 296 4 6810538 176 3 298 4 6810539 176 4 6810516 286 5 6810540 176 5 288 5 6810541 176 6 290 5 6810542 172 7 292 5 176 7 6810517 286 6 6810543 176 17 288 6 6810544 172 18 290 6 176 18 292 6 6810545 168 15 296 6 170 15 298 6 252 1 6810518 286 7 6810548 172 3 288 7 6810549 172 4 290 7 6810550 172 5 292 7 6810551 172 17 296 7 6810552 120 2 298 7 6810553 120 3

6810554 6810555 6810556 6810557 6810560 6810561 6810562 6810563 6810564 6810565 6810566 6810567 6810591 6810592 6810593 6810594 6810595 6810596 6810599

6810604

120 120 252 120 118 162 162 162 162 162 162 160 160 282 284 282 284 282 284 282 284 282 284 49 282 282 284 284 282 284

6810607 6810612 6810613 6810614 6810618 6810619 6810620 6810621 6810622 6810623 6810624 6810625 6810626 6810627 6810628 6810629 6810630 6810631 6810632 6810633 6810634 6810635 6810636 6810637 6810638 6810639 681063 9 6810641 6810642

49 282 284 282 284 282 284 150 282 284 148 148 148 282 284 282 284 282 284 110 49 148 150 150 150 150 150 150 150 148 148 148 108 186 184 186 184 186 188 190

4 5 1 7 5 3 4 5 6 7 16 4 5 49 49 50 50 51 51 52 52 53 53 14 9 26 9 26 33 33 11 42 42 2 2 3 3 30 10 10 5 5 6 16 16 18 18 20 20 4 8 7 29 30 8 10 11 13 14 5 6 8 3 1 1 2 2 3 3 6 32

6810643 6810644 6810645 6810646 6810647 6810648 6810649 '6810650 6810651 6810652 6810653 6810654 6810655 6810656 6810658 6810659 6810660 6810661 6810663 6810664 6810665 6816 681 06 6 7 6810668 6810669 6810673 6810674 6810675 6810676 6810677 6810678 6810679 6810680 6810681 6810682 6810683 6810684 6810685 6810686

6810687 6810688 6810689 6810690 6810691 6810692 6810693 6810694 6810696 6810697 6810700 6810701 6810702

184 186 190 184 186 184 186 184 186 150 150 184 186 188 184 188 112 112 150 112 112 112 128 128 130 130 124 124 124 124 200 200 124 114 124 124 182 182 182 182 182 182 110 182

6 6 50 7 7 8 8 9 9 8 11 12 12 26 13 1 5 7 10 10 21 22 2 3 1 2 4 5 7 9 14 15 10 3 15 16 27 1 5 6 7 8 11 9

182

13

180 180 150 180 108 118 120 150 180 180 180

25 26 13 27 2 19 9 29 7 8 13 16 20 22 23 17 65 65 66 66 84 84 85 85 86 86

180

180 180 180 194 168 170 168 170 168 170 168 170 168 170

6810703 6810704 6810705 6810706 6810707 6810708 6810709 6810710 6810711 6810712 6810713 6810714 6810715 6810716 6810717 6810718 6810719 6810720 6810721 6810723 6810724 6810725 6810726 6810727 6810728 6810729 6810730 6810731 6810732 6810733 6810734 6810735 6810736 6810737 6810738 6810739

168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170

47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 57 57 58 58 59 59 60 60 61 61 62 62 63 63 64 64 25 25 28 28 29 29 33 33 34 34 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 2 2 5 5 6 6 7 7 8 8

6810740 6810741 6810742 6810743 6810744 6810745 6810746 6810747 6810748 6810749 6810750 6810751 6810752 6810753 6810754 6810755 6810756 6810757 6810758 6810759 6810761 6810762 6810763 6810764 6810765 6810766 6810767 6810768 6810769 6810770 6810771 6810772 6810773 6810774 6810775 6810776 6810777 6810778 6810779 6810780 6810781 6810782 6810783 6810784 6810786 6810787 6810788 6810789 6810790 6810791 6810792

168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 168 170 120 120 120 188 120 120 108 118 118 118 118 114 188 114 116 116 116 116 116 116 116 160 160 168 170 160 160 160 160 160 160 142 142 142 142 132 134 132 132 134 132 134 132 132 134 132 134 132 134 110 132 134

9 9 10 10 11 11 12 12 13 13 18 18 19 19 20 20 21 21 22 22 1 6 8 24 2 6 8 3 8 9 10 2 26 4 10 10 10 10 10 10 11 3 6 26 26 7 8 10 11 16 19 6 7 8 9 36 36 37 2 2 4 4 5 6 6 7 7 8 8 10 9 9

6810793 6810794 6810795 6810796 6810797 6810798

6810799 6810800 6810801 6810802 6810803 6810804 6810805 6810806

6810807

6810808

6810809

8810810

6810811

6810812

6810813

6810814

132 132 134 134 294 294 286 288 290 292 294 296 298 294 294 294 294 294 294 188 190 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298

12 14 14 15 9 11 50 50 50 50 12 50 50 14 14 14 14 14 19 3 29 51 51 51 51 51 51 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44 44

6810815

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6810822

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6810824

6810825

6810826

6810827

286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290

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6810828 6810829

6810830

6810831 6810832

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292 296 298 286 288 286 288 290 292 296 298 286 288 290 292 296 298 296 298 290 292 296 298 188 190 188 190 138 138 280 280 280 280 280 280 280 280 280 280 280 260 272 280 260 262 264 272 278 280 280 280 280 280 280 280 280 280 280 280 278 278 278 278 278 278 278 278 278 278 260 278 278 278 278 278

24 24 24 15 15 15 15 15 15 15 15 15 15 15 15 15 15 54 54 15 15 15 15 4 30 5 31 1 4 25 26 27 28 29 33 37 39 1 2 4 10 37 5 4 50 26 38 10 6 7 8 9 10 11 12 18 21 22 24 29 30 31 1 2 3 4 5 6 7 33 8 12 14 15 16

6810877 6810878 6810879 6810880

6810881 6810882 6810883 6810884 6810885 6810886 6810887 6810888 6810889

6810890 6810891 6810892 6810893 6810894 6810895 6810896 6810897 6810898 6810899 6810900 6810901 6810902 6810903 6810904 6810905

6810906 6810907 6810908 6810909 6810910 6810911 6810912 6810913

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6810937 6810938 6810939

278

17

278 278 262 264 264

20 22 6

268 272 274 278 280 276 276 276 276 276 276 276 276 274 276 276 276 276 276 276 276 276 276 276 276 276 276 276 276 260 276 276 188

31 25 21 23 14 27 28 29 30 31

8 10 11 12 13 14 15 41 17 20 9

190

35

276 276 276 274 274 274 274

22 23 24 28

3

16

33 34 35 24 21 38 2

3 4 5 6

7

2 3 4

274 274 274 274 274 188 190 190 272 272 272 272 188 190 190 272

8 14 17 11 37 38 26 27 28 29 25 39 40 40

272 272

1 2

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272

3

272 272

4 6

272

7

272

8

272 272 272

9 10 11

272

12

272

13

6810940 272 14 6810988 268 12 6810941 272 15 6810989 268 17 6810942 272 17 6810990 268 23 6810943 140 1 6810992 266 26 272 19 6810995 266 2 6810944 272 23 6810996 266 3 6810945 270 25 6810997 188 12 6810946 270 26 6810998 266 5 6810947 266 1 6810999 188 13 270 9 6811000 188 14 270 27 6811001 188 15 6810948 270 28 6811002 188 16 6810949 268 25 6811003 188 17 270 29 6811004 266 19 6810950 270 30 6811005 266 20 6810951 268 27 6811006 266 22 270 31 6811007 266 23 6810952 268 24 6811008 266 24 270 32 6811009 188 18 6810953 268 28 6811010 188 19 270 33 6811011 264 6 6810954 268 1 6811012 264 7 270 1 6811013 264 9 6810955 268 2 6811014 264 10 270 2 6811015 264 11 6810956 268 3 6811016 264 12 270 3 6811017 188 20 6810957 266 4 6811018 264 17 270 4 6811019 264 21 6810958 270 5 6811020 264 24 6810959 270 6 6811021 188 21 6810960 270 7 6811022 262 51 6810961 270 8 6811023 262 42 6810962 190 41 6811024 262 44 6810963 270 10 6811025 262 46 6810964 270 11 6811026 262 47 6810965 266 9 6811027 262 48 268 13 6811028 262 1 270 15 6811029 188 22 6810966 286 12 6811030 262 13 270 18 6811031 262 14 6810967 266 13 6811032 262 15 270 19 6811033 262 23 6810968 266 14 6811034 260 25 268 18 6811035 260 28 270 20 6811036 280 29 6810969 266 15 8811037 260 31 268 19 6811038 260 32 270 21 6811039 188 23 6810970 266 17 6811040 260 36 268 21 6811041 260 37 270 23 6811042 280 38 6810971 190 42 6811043 280 39 6810972 268 26 6811044 260 40 6810973 190. 43 6811046 260 1 6810975 190 45 6811048 260 5 6810976 268 32 6811049 260 6 8810977 268 34 6811050 260 7 6810978 268 36 6811051 260 8 6810979 288 37 6811053 260 11 6810980 268 38 6811054 260 14 6810981 268 4 6811055 260 19 6810982 268 5 6811057 260 23 6810983 268 6 6811058 258 25 6810984 268 7 6811059 258 32 6810985 268 8 6811080 258 33 6810986 268 9 6811061 258 34 6810987 268 11 6811062 258 36 6811063 258 37

6811064 258 38 6811126 148 11 6811065 258 41 6811127 148 12 6811066 258 1 6811128 148 13 6811067 258 2 6811129 148 15 6811068 258 3 6811130 148 16 6811069 258 5 6811131 148 18 6811070 258 6 6811132 7 2 6811071 258 9 9 2 6811072 258 10 148 19 6811073 258 11 6811133 148 20 6811074 258 19 6811134 148 21 6811075 258 20 6811135 108 24 6811076 258 22 6811136 108 25 6811077 258 23 6811138 108 4 6811078 258 24 6811139 108 6 6811079 110 5 6811140 108 7 6811080 110 6 6811142 108 11 6811081 110 9 6811143 108 17 6811084 73 1 6811144 108 18 6811085 73 6 6811145 108 19 6811086 73 8 6811146 108 21 6811087 73 9 6811147 106 3 6811088 49 3 6811148 106 4 53 3 6811149 106 6 73 10 6811150 104 4 6811089 53 28 6811151 9 1 6811090 49 2 6811152 9 1 53 2 68t1:154 7 1 6811091 49 3 6841155 7 1 53 3 6811156 7 3 6811092 49 2 6811157 254 1 53 2 6811158 254 2 6811093 53 10 6811159 254 3 6811094 49 11 6811161 126 2 53 11 6811162 126 7 6811095 49 12 6811163 126 8 53 12 6811165 11 21 6811097 53 14 6811174 186 13 6811098 49 17 254 11 53 17 6811175 190 48 6811099 49 18 6811177 250 1 53 18 6811231 250 1 6811100 49 14 6811232 250 2 8811101 150 32 8811233 250 3 6811102 150 2 6811234 250 11 6811103 150 3 6811235 250 14 6811104 150 4 6811236 250 6 6811105 150 5 6811237 250 7 8811106 150 7 6811238 250 8 6811107 150 9 6811239 250 9 6811108 150 9 681160 7 1 150 12 6900010 180 17 6811109 150 15 8900011 150 18 6811111 150 19 6900012 150 21 6811112 148 28 8900014 49 15 6811113 150 22 53 15 6811114 148 25 6900015 49 16 6811115 148 26 53 16 6811116 148 27 8900016 180 24 6811117 148 28 6900017 124 6 6811118 148 30 6900020 49 15 6811119 148 31 6900021 280 34 6811120 148 32 6900022 280 30 6811121 148 33 6900027 130 3 6811122 148 34 8900028 112 2 6811123 9 3 6900029 112 11 148 38 6900030 280 34 6811124 148 4 6900031 260 35 6811125 148 9 6900032 262 8 .

6900035 6900036 6900040 6900041 6900043 6900044 6900045 6900046 6900047 6900048 6900052 6900053 6900054 6900057 6900069 6900070 6900113

6900114

6900115

6900116

6900117

6900118

6900119

6900120

6900121

6900122

73 73 126 126 116 294 142 142 142 142 160 160 294 168 170 168 170 168 170 286 288 290 292 296 298 286 288 290 292 286 288 290 292 296 298 286 288 290 292 294 296 298 286 288 290 292 294 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 286 288 290 292 296 298 11 13

3 2 5 6 4 16 11 12 10 13 1 2 29 17 17 23 23 24 24 27 27 27 27 27 27 28 28 28 28 29 29 29 29 29 29 30 30 30 30 17 30 30 31 31 31 31 18 31 31 16 16 16 16 16 16 17 17 17 17 17 17 18 18 18 18 18 18 19 19 19 19 19 19 20 17

6900123 6900126 6900129 6900130 6900131 6900132

6900134 6900135

6900136 6900138 6900139 6900140 6900141 6900142

6900143 6900144

6900145 6900146 6900147 6900148 6900149 6900150 6900151 6900152 6900153 6900154 6900155 6900156 6900157 6900158 6900159 6900160

6900161

6900162 6900163

13 200 104 206 110 286 288 290 292 296 298 294 286 288 290 292 296 298 132 134 282 284 282 284 124 126 120 126 180 254 258 104 112 164 104 112 116 200 106 132 134 118 132 134 132 134 130 166 258 168 170 150 150 118 258 258 258 258 258 286 288 290 292 296 298 286 288 290 292 296 298 124 286 288

21 3 7 3 13 40 40 40 40 40 40 21 38 38 38 38 38 38 23 23 55 55 56 56 19 17 15 16 19 8 18 14 18 4 13 17 13 18 12 29 29 21 34 33 35 35 4 15 35 90 90 23 24 15 26 27 28 30 29 41 41 41 41 41 41 32 32 32 32 32 32 21 53 53

6900164 6900169 6900170 6900171 6900173 6900174 6900175 6900176 6900177 6900178 6900179 6900180 6900181 6900182 6900183 6900184 6900193 6900194 6900195

6900196 6900200 6900201 6900202 6900203 6900204

118 112 238 238 214 134 134 134 134 134 134 134 134 134 232 232 190 188 190 282 282 284 284 282 284 49 53 53 258 258 258 214

22 13 20 14 2 37 5 12 1 3 39 40 41 42 1 1 36 10 49 11 37 11 37 35 35 16 15 16 33 34 35 3