CDS 500-600 FORKLIFT & BUCKMASTER PARTS CATALOG MANUAL 1012401 - PDF DOWNLOAD

PARTS CATALOG

500-600 FORKLIFTS & BUCKMASTER

LITHO U.S.A.

FORM 1012401 Reprinted 11-75 (Replaces Form TP-103)

REPLACES OLD PAGE TP-103 Page 1

NOTICE THE PART NUMBERS IN THIS PARTS BOOK ARE LISTED

BY SERIAL NUMBER FOR THE FOLLOWING UNITS.

600 Series Unit Tractor No. 600-1001 F L and up Base Group Serial No. 501 and up 500 Series Unit Tractor Serial No. 600-1001 F L and up Base Group Serial No. 501 and up 630 Series Unit Tractor Serial No. 600-5968 and up Base Group Serial No. 3050 and up Buckmaster Tractor Serial No. 600-1001 F L and up Base Group Serial No. 501 and up 600 Series 610 612 614 621 Buckmaster

500 Series 510 512 514 521 630 Series

Page 1A TP-103

FOREWORD The parts in this catalog are listed in alphabetical order and are located at the front of this catalog.

Except for some common hardware all parts are identified with an item number. Common hardware not identified such as bolts, nuts, cotter pins and lubrication fittings, are listed in the text under the part which they attach or fit into. Note particularly that the quantity of hardware listed is always the quantity required for one part.

Common attaching hardware listed under a part is not included in the assembly or included with the part unless specified. Example: (Incl. Bolt, Lockwasher and Nut).

"Assembly or Packaged Parts" indicates if an individual part is one of many in a large assembly or one of several kinds in a package.

All numbers are listed in the second last section of this catalog showing the quantity and description of the various parts that make up the assembly or package.

The last section of this catalog contains a part number index to indicate on which page or pages a part number appears.

All illustrations will be found to follow the text of each group or section of which it is a part.

For any additional copies of this catalog there will be a supplementing service charge of three dollars. Refer any requests to your Branch House or office under which you operate.

HOW TO ORDER PARTS Order all parts for this machine from your local ALLIS-CHALMERS Dealer.

When ordering parts for this unit, supply the following information: 1. The tractor and engine serial numbers.

2. The model or name of the unit and its serial number.

3. State the common name of the part you wish to order, or a description of the part and its location on the unit, or bring in old part.

4. Always print your name and post office address, where parts are to be shipped; also specify whether material is to be shipped by freight, express or parcel post.

5. When ordering parts always determine right hand and left hand from a position in the operators seat facing the direction of forward travel. On Backhoe Units Right and Left is determined by facing the Backhoe from the operator seat.

IMPORTANT Unless claims for shortages or errors are made immediately upon receipt of goods, they will not be considered.

When broken goods are received, a full description of the damage should be made by the carrier agent on the freight bill. If this description is insisted upon full damage can always be collected from the transportation company.

No responsiblity is assumed for delay or damage to merchandise while in transit. Our responsibility

ceases upon delivery of shipment to the transportation company, from whom a receipt is received showing that shipment was in good condition when delivered to them; therefore claims (if any) should be filed with the transportation company and not with Allis-Chalmers Manufacturing Cbmpany.

The right is reserved to change the construction or material of any parts where it seems desirable to do so, without incurring the obligation of installing such changes on units already delivered.

INSERT AFTER PAGE 1A

TP - 103

Page 1B

INDEX AIR CLEANER Diesel Gas AIR CLEANER & HOSES

48 28

AIR FILTER INDICATOR, diesel

48 64

ASSEMBLIES & PACKAGES . . .... 240 ATTACHMENTS Box Hold Down, 500 FKL 204 Bucket Lift Cylinder . . .. 180 232 Cab Carriage 44" & 64" hook fork mount . . 170 172 48" hook fork mount 64" shaft mount, 600 FKL 172 Carriage Assy.

48"-4000 Lbs shaft mount fork, 500 FKL .

206 200 Crossover Relief Valve . . 182 Dozer Blade ...

180 Head Guard 236 Heater Heater & Defroster Kit. . . . . . . . 238 Hold Down Cylinder Assy., 500 FKL . . 204 Hose Reel Groups Double 10', 12', 14' mast, 600 FKL . 186 Single 10', 12', 14' mast 184 174 Lift Tines, hook mount & shaft mount 194 Log Clamp 192 Log Clamp Cylinder Log Grapple 190 192 Log Grapple Boom Log Grapple Cylinder, actuator 198 Log Grapple Rotary, actuator 196 Material Bucket .

182 212 Pusher Blade Pusher Blade Cylinder Assy. 214 Pusher Blade Hydraulics 214 Vandalism Protection 198 Windshield Wiper Kit 236 BRAKES Diesel & Gas

BUCKMASTE R Carriage Assy.

Clamp Cylinder Assy Control Valve-2 spool

Control Valve Levers & Cylinders Evener Cylinder Assy Floor Plate Group Floor Plate, Left w/ Foot Shuttle Fork Frame Fork Frame Hydraulics

110

170 212 156 . 152 206 124 . 122 208 218

BUCKMASTER (Cont.)

Fuel Tank Hose Reel Group Mast Assy Oil Pump Pedal Group Pump & Reservoir Lines Pusher Blade Assy Pusher Blade Cylinder Pusher Blade Hydraulics Relief Valve Reservoir Assy Reversing Group & Fenders Saw Arm Feed Cylinder Assy .

Hydraulics Motor Start Valve Seat Mount & Cowling Selector Valve Side Shift Cylinder Steering Column Group Tilt Cylinder . . . . .

CLUTCH Engine, diesel & gas Shaft, engine DIFFERENTIAL Diesel & Gas

64 188 168 228 92 144 212 214 214 230 148 118 226 216 220 224 230 130 216 176 134 178

90 94

110

ELECTRICAL, diesel Battery Electric Lighting Electric Shut-Off Electrical Starting Generator Instrument Panel Rear Lamp Assy Starting Motor

66 68 60 66 72 70 78 76

ELECTRICAL, gas Battery Electric Lighting Electrical Starting Generator Instrument Panel Rear Lamp Assy Starting Motor

66 68 66 72 70 78 74

ENGINE, diesel Adaptor Plate Crankshaft Cylinder Block Cylinder Head Exhaust Manifold. .

33 44 36 32 40 78

Page 2 TP 103 REPLACES OLD PAGE -

INDEX ENGINE, diesel (Cont.)

Flywheel & Adaptor Plate 44 Front Plate & Gear Cover 44 Fuel Filter 60 Fuel Injection Pump & Drive .

50 Head & Rotor, Transfer Pump . . . 56 Housing & Drive . .

52 Idler Gear Assy . .

34 Intake Manifold . . . ...

46 Nozzle Holder & Injection Lines • • 58 Nozzle Holder Assy .

58 Oil Filter 46 Oil Pan 42 Oil Pump 42 Piston & Connecting Rod 34 Thermostat & Housing 50 Valve Operating Mechanism 38 Water Pump & Fan • .

82 ENGINE, gas . .

Camshaft Carburetor Crankshaft Cylinder Block Cylinder Head Distributor Flywheel Governor Ignition Intake & Exhaust Manifold .

Oil Filter & Lines Oil Pump Oil Sump Piston & Connecting Rod Thermostat Timing Gear Cover Valves & Rocker Arms Water Manifold Water Pump & Fan

4 12 26 6 4 6 18 6 14 16 24 24 22 22 8 28 12 10 28 30

FENDER

132

FINAL DRIVE

112

FLOOR PLATE

132

FLOOR PLATE, left w/ Foot Shuttle 500 FKL

122

FLOOR PLATE, left w/ Power Assist Shuttle— 600 FKL

116

FLOOR PLATE GROUP 500 FKL 600 FKL

124 124

FLOOR PLATE GROUP, right 500 FKL & 600 FKL

120

FUEL TANK 500 FKL 600 FKL

64 64

FUEL TANK & LINES

62

FUEL TANK FILTERS

62

HYDRAULICS Control Valve 3 & 4 Spool 630 FKL Control Valve Levers & Cylinders 500 FKL 600 FKL 630 FKL Cylinders Displacement 600 FKL 1216 & Up. Side Shift Tilt Tilt, 630 FKL Flow Divider, 600 FKL Power Steering Control Valve Hydraulic Ram Lines Pump, Reservoir & Foot Shuttle 600 FKL 630 FKL Pump & Reservoir Lines 500 FKL 600 FKL Pumps Dual Hydraulic Drive & Mounting Reservoir Assy Reservoir Assy. 630 FKL

154 155A 150 150 152 200 176 178 179A 202 138 136 140 146 146 142 142 136 134 148 149A

MASTS 500 FKL & 600 FKL-10', 12', 14' mast. 164 500 FKL & 600 FKL-21' mast . . . . 166 630 FKL 169A Lift Cylinders 10', 12', 14' mast 21' mast 630 FKL-1st Stage 630 FKL-2nd Stage MUFFLER Diesel Gas

174 176 177A 177A

80 82

REPLACES OLD PAGE

INDEX NUMERICAL INDEX

243

PEDAL GROUP 500 FKL 600 FKL RADIATOR Diesel & Gas

88, 92 88

84

REVERSING GROUP, left & right-600 FKL 114 REVERSING GROUP & FENDERS500 FKL . 11 8 .

SEAT GROUP

132

SEAT MOUNT, Cowling & Weight 500 FKL

600 FKL

128 126

SHUTTLE CLUTCH Diesel & Gas L.H. Control Oil Cooler Oil Pump Valve, 600 FKL SIDE FRAME & ENGINE SUPPORT Diesel & Gas STEERING Axles Front Spindle Steering Column Group 500 FKL 600 FKL Tie Rod Wheels TORQUE HOUSING

94, 98 100 104 102 202 80

160 158 134 134 158 162 86

TRANSMISSION Gear Shift Housing Shaft & Gears

108 102 106

WHEELS Driving

162

TP 0 TP 103 -

-

Page 3

Page 4

TP 103 S2 -

-

REPLACES OLD PAGE

CYLINDER BLOCK Gasoline ITEM NUMBER 1 2

QTY

0227572-5 0227571-7

1 1

0233205-4

1 2 1 1 1 1 1 1 1 2 1

3 4 5 6 7 • 8 9 10 11 12 13

0240035-6 0231188-4 0230331-1

14 15 16 17

0234145-1 0234276-4 0234277-2 0234939-7

0918849-1

0206782-5 0234354-9

18 19

0233207-0 0227574-1

1 2 1 6 1 1 1

—

0291445-5

1

—

DESCRIPTION SEAL, crankshaft, rear RETAINER, crankshaft rear seal 6 0903771-4 Capscrew, 5/8 UNC x 7/8 6 0913651-6 Washer, Icok 5/8 GASKET, crankshaft rear seal retainer BUSHING, camshaft, front & rear (See Camshaft Group) COCK, drain 1/4 TRANSFER, instruction, water drain BLOCK ASSY., cylinder (Incl. Items 4, 10 thru 17) ROD ASSY., oil level gauge (Incl. Seal) BUSHING, oil level gauge rod BUSHING, governor gear (See Governor Group) BUSHING, camshaft, center (See Camshaft Group) Note: These parts not WASHER, copper required when tractor COVER, fuel pump 2 0921332-3 Capscrew, 5/16 UNC x 3/4 is equipped w/ Fuel Pump.

GASKET, cover CAP, main bearing, front & center CAP, main bearing, rear CAPSCREW , main bearing cap TRANSFER, engine designation (Not shown) GASKET, oil pump opening cover COVER, oil pump opening 1 0917151-3 Capscrew, 3/8 UNF x 3-1/4 (Top, short) 1 0916795-8 Capscrew, 3/8 UNF x 3-1/2 (Bottom, long) 2 0916965-7 Washer, lock 3/8 2 0916602-6 Nut, 3/8 UNF ENGINE ASSY., (160 cu. in. displacement)

Note: Replacement engines do not include fan, fan belt, flywheel, clutch, shaft bushing, carburetor, muffler, air cleaner, starting motor or generator.

0255324-6 0243968-5

KIT, (Incl. Items 1 & 3) KIT, (Incl. Item 6 & Engine Transfer)

Page 5 103-1

CYLINDER BLOCK Gasolin(

Page 6 CRANKSHAFT & FLYWHEEL Gasoline PART ITEM NUMBER QTY. DESCRIPTION 1 210151 4 CAPSCREW, flywheel 1 904207 WASHER, lock, 7/16 2 233196 1 GEAR, ring, 116T 3 237065 1 FLYWHEEL ASSY. , (Incl. Items 2 & 4) 4 228188 1 BUSHING, clutch shaft 5 227572 1 SEAL, crankshaft, rear 1 CRANKSHAFT KIT, std 6 C 237831 1 BEARING, main, rear std. (2 halves) 7 237827 1 BEARING, main, rear, . 001" U/S(2 halves) 237829 1 BEARING, main, rear, . 0025" U/S (2 halves) C 237830 1 BEARING, main, front & center std. (2 halves) 8 237823 1 BEARING, main, front & center . 001" (2 halves) 237825 1 BEARING, main, front & center . 0025" (2 halves) 9 227552 1 GEAR, crankshaft 1 910184 KEY, woodruff, 5/32 x 3/4 10 226620 1 SEAL, crankshaft, front 11 235043 1 PULLEY, crankshaft' 1 919774 KEY, woodruff, 5/32 x 3/4 2 902870 SETSCREW, 3/8NC x 3/8 0255324-6

240921

KIT (Incl. #5 & 10) (replaces 239958) KIT (Incl. No. 6 thru 9 & Key)

CYLINDER HEAD Gasoline PART ITEM NUMBER 1 241591 237833 2 922477 3 230318 4 229754 5 6 922478 7 0237642 4 NOT 901839 SHOWN -

QTY. 1 7 1 3 1 8 4 1 1

-- 0255324-6

0255323-8

--

DESCRIPTION HEAD ASSY. , cylinder (Incl. Items 3,5 & EXHAUST VALVE SEAT) CAPSCREW, cylinder head, long CAPSCREW, 1/2NC x 4-1/2 PLUG, core hole WASHER, cylinder head capscrew GUIDE, valve (See VALVES & ROCKER ARMS Group) CAPSCREW, 1/2NC x 2-7/8 GASKET, cylinder head (replaces 254858) BUSHING, reducer pipe KIT (Incl. #7) KIT. (Incl. #7)

(replaces 239958) (replaces 239959)

Page 7 103-2

103-3

CRANKSHAFT & FLYWHEEL Gasoline

CYLINDER HEAD Gasoline

Page 8 PISTON & CONNECTING ROD Gasoline PART ITEM NUMBER QTY. DESCRIPTION 1 225672 8 NUT, bearing cap bolt 1 914393 NUT, lock, pltd. , 3/8 2 235787 8 BOLT, bearing cap 3 237631 4 ROD ASSY. , connecting (Incl. Items 1, 2 & 12) 4 4514586 8 LOCK, piston pin.

5 237644 4 PISTON ASSY. , 8:1 ratio, gasoline (Incl. Item 9) 6 237650 4 RING, channel oil, piston 7 237649 8 RING, compression, second & third 8 237648 4 RING, compression, top 9 237645 4 PIN, piston 10 237646 4 LINER, cylinder 11 237647 8 RING, packing, cylinder liner 12 4507127 4 BUSHING, piston pin C 237802 4 BEARING, conn. rod, std. (2 halves) 13 237814 4 BEARING, conn. rod, . 001" U/S (2 halves) 237815 4 BEARING, conn. rod, . 0025" U/S (2 halves) 14 237648 4 RING, top compression 15 237649 4 RING, 2nd compression 16 248435 4 RING, 3rd compression 17 248436 4 EXPANDER, 3rd Comp 18 237650 4 RING, oil control 285335 - KIT (Incl. #4thru 8, 10 &11) 240921 - KIT (Incl. #13) 248293 - KIT (Incl. #14 thru 18)

Page 9 103-4

PISTON & CONNECTING ROD Gasoline

10

11

13

Page 10 VALVES & ROCKER ARMS Gasoline PART ITEM NUMBER QTY. DESCRIPTION

1 228589 4 2 234829 4 3 234824 8 4 218124 8 5 233850 8 6 206880 16 4 7 224733

8 239791 4 9 212004 2 10 228536 1 11 237637 1 12 227636 1 13 203009 2 14 911115 8 15 237643 1 16 24 0624 1 17 226477 4 18 236745 1 19 237761 1 20 236800 1 21 0255296 6 1 234781 4 22 234780 4 -

23 206888 8 24 203011 3 25 206881 4 26 224926 4 27 230510 4 0255324-6 0255323-8

VALVE, exhaust VALVE, intake GUIDE, intake & exhaust valve SEAT, valve spring SPRING, valve LOCK, spring retainer (Half) STUD, rocker arm support 1 910123 NUT, 3/8NF 1 904206 Washer, lock, (Used w/Engine Hanger) SUPPORT, rocker arm shaft STOPPER, rocker arm shaft, cork SHAFT ASSY. , rocker arm (Incl. Item 9 & C -PINS) 2 900807 PIN, cotter , 1/8 x 1-1/4 SLEEVE, rocker arm oil tube TUBE, oil, rocker arm shaft 1 913526 NUT, 3/16 WASHER, rocker arm shaft WASHER, support stud, 3/8 COVER, rocker arm CAP, oil filler PACKING, cover stud HOSE, breather 2 921911 CLAMP, hose, 11/16 - 2-1/4 TUBE, breather CLAMP, breather tube to manifold stud GASKET, rocker arm cover (replaces 232334) ARM ASSY. , rocker, L. H. (Incl. Item 23 & NUT) ARM ASSY. , rocker, R. H. (Incl. Item 23 & NUT) SCREW, rocker arm adjusting 1 912795 NUT, 7/16NF SPRING, rocker arm spacing RETAINER, valve spring, intake ROTO-CAP, exhaust valve SEAT, exhaust valve KIT (Incl. #17 & 21) (replaces 239958) KIT (Incl. #17 & 21) (replaces 239959)

Page 11 103-5

VALVES & ROCKER ARMS Gasoline

Page 12 TIMING GEAR COVER Gasoline PART ITEM NUMBER 1 233204 2 232322

3 248969 4 235044 5 218288 6 235045 0255324 6 -

QTY. DESCRIPTION 1 GASKET, timing gear cover 1 COVER ASSY. , timing gear 4 913828 CAPSCREW (lower) 5/8NC x 1-1/2 4 904209 WASHER, lock (lower) 5/8 3 915809 CAPSCREW (center) 5/16NC x 3/4 3 904205 WASHER, lock (center) 5/16 1 GASKET, thrust cover 1 COVER, thrust, camshaft 4 STUD, thrust plate cover 1 904204 WASHER, lock, 1/4 1 911040 NUT, 1/4NF 1 POINTER, timing 2 912731 SCREW, machine, #8NF x 5/16 2 912739 WASHER, lock, #8 KIT (Incl. #1 & 3) (replaces 239958)

CAMSHAFT Gasoline PART ITEM NUMBER 209130 233528 2 233386

1

(

3 227633 4 206890 5 231529 6 247366 7 2 07422 8 242192 9 248970

QTY. DESCRIPTION 2 BUSHING, camshaft, front & rear, std.

1 BUSHING, camshaft, center, std.

1 CAMSHAFT, engine 1 910946 PIN, plain, 5/32 x 1-1/4 8 ROD, push 8 TAPPET, valve 1 SPRING, oil relief valve 1 905365 BALL, steel, 5/8 1 PLATE, thrust 1 GEAR, camshaft 1 910184 KEY, woodruff, 5/32 x 3/4 1 PLUNGER, thrust 1 SPRING, thrust

Page 13 TIMING GEAR COVER Gasoline

103-6

103-7

r

_ sHA FT CAm Gasoline

Page 14 GOVERNOR Battery Ignition Gasoline PART ITEM NUMBER QTY. DESCRIPTION 1 210689 1 BUSHING, governor gear 2 225353 1 GEAR, drive, distributor, 6T 1 915796 PIN, 3/16 x 3/4 3 228136 1 SHAFT ASSY, , governor (Incl. GEAR) 4 248431 1 LINK, carburetor 1 911114 WASHER, plain (front) 1/4 2 900970 PIN, cotter, 1/16 x 1/2 5 228138 1 Tee, oil tube (Incl. 2 SLEEVES & NUTS) 2 911841 SLEEVE, 1/8 2 912589 NUT, 1/8 6 234113 1 LEVER ASSY. control rod (Incl. BUSHING) 7 223516 1 SPRING, governor (Incl. PLUNGER) 8 234109 1 PIN, pivot, control rod lever 9 234107 1 HOUSING ASSY. , governor (Incl. SPRING LEVER, CROSS SHAFT COLLAR, CROSS SHAFT BUSHING, CROSS SHAFT, FORK & Item 12) 10 207402 1 STUD, housing 1 904205 WASHER, lock, 5/16 1 910323 NUT, 5/16NC 11 233213 1 GASKET, housing 12 207714 1 BUSHING, governor shaft, front 13 915796 2 PIN, dowel, housing, 3/16 x 3/4 14 208875 1 BEARING, ball, thrust 15 233928 2 WEIGHT ASSY., governor (Incl. RISER PIN) 16 207718 2 PIN, pivot, weight 17 207719 4 CLIP, weight pivot pin 18 234114 1 BRACKET, governor adjustment 1 903625 CAPSCREW, 1/4NC x 3/4 1 910880 NUT, 1/4NC 1 904206 WASHER, lock 3/8 1 910324 NUT, 3/8NC 19 234110 1 BRACKET, bumper spring 20 234111 1 WASHER, pivot pin 1 920437 NUT, jam, pltd. , 1/4NF 21 234112 1 SCREW, bumper spring 22 4614092 1 SPRING, bumper 0255324-6

KIT (Incl. #11)

(replaces 239958)

Page 15 103-8

GOVERNOR Battery Ignition Gasoline

Page 16 IGNITION Battery Gasoline PART ITEM NUMBER QTY. DESCRIPTION 1 225606 1 CLAMP ASSY. , coil (Incl. SCREW, which is not serviced separately) 2 905661 CAPSCREW, 5/16NC x 5/8 2 904205 WASHER, lock, 5/16 1 910335 WASHER, plain, 11/32 x 11/16 x 1/16 2 228141 1 PLUG, distributor drive housing (Not used with operation meter) 4515665 0 1 COIL ASSY., ignition (Incl. Item 1) 912803 6 TERMINAL, cable (Coil & Distributor End) 75MM Brass 228131 1 CABLE, primary, distributor to coil 6 225073 1 NIPPLE, cable (f/coil) 1 CABLE, secondary, coil to distributor 7 4 239677 PLUG, spark (auto-Lite) (f/Gasoline) 8 224990 4 PLUG, spark (A-C) (f/Gasoline) 239678 4 PLUG, spark (Champion) (f/Gasoline) 9 206460 4 TERMINAL, spark plug cable (plug end) 10 203203 1 RETAINER, cable 2 CABLE, spark plug, No. 1 & 2 cylinder 11 1 CABLE, spark plug, No. 3 cylinder 1 CABLE, spark plug, No. 4 cylinder 12 225484 5 NIPPLE, cable (f/distributor) 13 1 DISTRIBUTOR ASSY. , (See DISTRIBUTOR Group) 14 226683 2 CAPSCREW, distributor clamp (Incl.. WASHER, lock) 15 225344 2 C LAMP, distributor to drive housing 16 228138 1 TEE, oil tube (Incl. SLEEVE & NUTS) 2 911841 SLEEVE, 1/8 2 912589 NUT, 1/8 17 226007 1 TUBE, oil 1 910125 CONNECTOR, (Incl. SLEEVE& NUT) 1/8 x 1/8 2 911841 SLEEVE, 1/8 2 912589 NUT, 1/8 18 233211 1 GASKET, distributor base to drive housing 19 225348 1 BUSHING, governor shaft, rear 20 233212 1 GASKET, drive housing to cylinder block 21 232126 1 STUD, drive housing 1 904206 WASHER, lock, 3/8 1 910324 NUT, 3/8NC 22 228500 1 HOUSING ASSY. , distributor drive(Incl. Item 19) 23 207430 1 CLIP, drive housing 1 912943 CAPSCREW, 3/8NC x 1-3/4 1 904206 WASHER, lock, 3/8 NOT SHOWN ---- 1 CABLE SET, spark plug -

229867

0255324-6

KIT (Incl. No. 7, 11 & Cable Set) KIT (Incl. #18 & 20) (replaces 239958)

Page 17 IGNITION Battery Gasoline

16

21

Page 18 DISTRIBUTOR PART ITEM NUMBER QTY. DESCRIPTION 233933 1 226019 2 225797 3 225796 4 225773 5 225774 6 225775 7 225793 8 917385 9 234899 10 234898 11 225787 12 225789 13 922711 14 225785 15 225739

16 225734 17 225736 18 225733 19 225781 20 225735 21 225786 22 225778

23 225784 24 234897 25 225776 26 225780 27 225779

1 DISTRIBUTOR ASSY. , (Incl. terns 1 thru 33) 1 GEAR, driven, 12T SHIM, driven gear, . 005" thk. (*Use as required) 2 WASHER, driven shaft 1 BUSHING, driven shaft 2 CLIP, spring, cap 1 SUPPORT, cap clip (long) 1 900553 SCREW, #8NC x 1/2 1 912739 WASHER, lock, #8 1 INSULATOR, primary terminal stud (Inside) 1 NUT, primary terminal (Inside) 1 906964 WASHER, lock, #8 2 SPRING, advance weight 1 CAM ASSY. , circuit breaker (Incl. SHAFT, ADVANCE CAM & TWO SPRING POSTS) 2 WEIGHT, advance 1 PLATE, retaining, advance weight 2 910251 NUT, #10NF 2 LOCK, advance weight plate nut 1 POINT SET, circuit breaker (Consists of LEVER ASSY. & ADJUSTING SUPPORT ASSY.) 1 CONDENSER KIT (Incl. CLAMP & ATTACHING SCREW) 1 915966 SCREW, mach. #8NC x 3/16 1 906964 WASHER, lock, #8 1 COVER ASSY., circuit breaker (Incl. Items 19 & 20) 1 ROTOR ASSY., distributor 1 CAP ASSY. , distributor (Incl. CENTER CONTACT BUTTON & FIVE TERMINAL SOCKETS) 1 SEAL KIT, cam shaft (Consists of FELT SEAL & RETAINER) 1 GASKET, circuit breaker cover 1 SCREW, locking, breaker point 1 PLATE ASSY., circuit breaker (Incl. POINT PIVOT PIN & ADJUSTING ECCENTRIC) 2 900553 SCREW, machine (long) #8 x 1/2 1 912731 SCREW, machine (short) #8 x 5/16 3 912739 WASHER, lock, #8 1 WICK, oil, cam shaft 1 SHAFT ASSY. , distributor (Incl. WEIGHT PLATE, 2 SPRING POSTS & 2 WEIGHT PIVOT STUDS) 1 SUPPORT, cap clip (short) 1 900553 SCREW, #8 x 1/2 1 912739 WASHER, lock, #8 3 RETAINER, breaker plate screw gasket 3 GASKET, breaker plate screw

Page 19 103-10

DISTRIBUTOR

18

17 -

19

20

21

11

23

30 31 32

Page 20 DISTRIBUTOR PART ITEM NUMBER

QTY.

DESCRIPTION

28 29

0234896 5 -

2 1

30 31

225794 225791

1 1

32 33

225795 225798

1 1

GASKET, cap clip support HOUSING ASSY. , (Incl. PLUG & NAME PLATE) 1 910230 PLUG, pipe, 1/8 INSULATOR, primary terminal stud (outside) STUD, primary terminal 1 907154 NUT (outside) #8 LOCK, primary terminal outside nut PIN, driven gear

225777

243507

KIT (Incl. #14 & 15)

(replaces 225772)

REPLACES OLD PAGE

18

17 19 CD

20

21

11

23

5 30 31 32

TP-103 Page 21 DISTRIBUTOR

Page 21A

TP-103

DISTRIBUTOR ITEM NUMBER

QTY

DESCRIPTION

1

DISTRIBUTOR ASSY., (Delco-Remy No. X24939) GEAR, drive SHIM, washer shaft (.005) SHIM, washer shaft (.010)

1 2

0255722-1 0250293-8 0225797-0 4050123-1

3 4 5 6 7 8 9 10

0250300-1 4056695-2 0225796-2 0255727-0 0232828-4 0255728-8 4056687-9 4056708-3

1 1 1 1 4 1 1 1

11 12 13 14 15 16 17 18

0232829-2 4058876-2 4255579-7 4255580-5 4056700-0 4056699-4 4050086-0 4056705-9 0225739-2

2 1 1 1 1 1 1 1 1

19

4056703-4

1

20 21 22 23

4056711-7 4056710-9 0250977-6 0250294-6

1 1 1 1

* Use As Required

HOUSING, distributor SEAL, housing WASHER, spacer MAINSHAFT & WEIGHT PLATE WEIGHT, cam advance CAM, advance & breaker WICK, cam PLATE, weight hold down 2 0914684-6 Screw W/ LW SPRING, weight CAP, distributor (Incls. Item 13 & 20) SCREW, distributor cap SCREW, distributor cap ROTOR, distributor COVER, housing SCREW, contact adjusting CONTACT SET CONDENSER 1 0250976-8 Bracket 1 0903910-8 Screw PLATE, breaker 2 0917393-1 Screw, No. 8 U NC x 3/8 GROMMET, housing, lead wire LEAD, primary WASHER, space PIN, gear attaching

INSERT AFTER PAGE 21A TP-103

Page 21B

DISTRIBUTOR

Page 22 TP-103 REPLACES OLD PAGE OIL SUMP Gasoline ITEM NUMBER QTY DESCRIPTION 1 0233289-8 1 SUMP, oil 2 0914670-5 Capscrew (rear) 5/8 UNC x 1-1/8 14 0915813-0 Capscrew (side) 5/16 UNC x 7/8 16 0917356-8 Washer, lock 5/16 2 0232325-1 1 GASKET, oil sump 3 0207402-9 1 STUD, oil sump 1 0917356-8 Washer, lock 5/16 1 0900366-6 Nut, 5/16 UNC 4 0226012-3 1 GASKET, drain plug 5 0226408-3 1 PLUG, drain — 0255324-6 — KIT (Incl. Items 2 & 4)

OIL PUMP Gasoline ITEM NUMBER QTY 0237078-1 1 1 0240449-9 1

2 0228393-5 1 3 0207842-6 2 4 0223531-5 1 5 0234919-9 1 6 0233210-4 1 7 0229541-8 1 8 0230661-1 1 9 0207838-4 2 10 0905359-6 1 11 0207839-2 1 12 0243390-4 1 — 02115324-6 —

DESCRIPTION PUMP ASSY., oil (Incl. Items 1 thru 5 & 9) 3 0922219-1 Capscrew, 5/16 UNC x 1-1/2 COVER, oil pump 3 0920233-4 Screw, machine No. 10 UNF x 9/16 3 0922219-1 Capscrew, 5/16 UNC x 1-1/2 GASKET, oil pump cover BLADE, rotor ROTOR, oil pump BODY ASSY., oil pump (Incl. Expansion Plug) GASKET, pump to block SCREEN, floating intake PIPE, intake 1 0918452-4 Pin, cotter 1/8 x 1 SPRING, rotor blade BALL, 5/16 SPRING, pressure & regulator PIN, spring retaining KIT (Incl. Items 2 & 6)

Page 23 103-12

103-13

OIL SUMP Gasoline

OIL PUMP Gasoline

Page 24 OIL FILTER & LINES Gasoline PART ITEM NUMBER QTY. DESCRIPTION 1 233393 1 TUBE, filter base to block 1 917948 CONNECTOR (Incl. NUT & SLEEVE) 3/8 1 917817 ELBOW (Incl. NUT & SLEEVE) 3/8 2 233701 1 NIPPLE 3 232426 1 BASE, filter 2 919228 CAPSCREW, 7/16NC x 1-1/2 2 904207 WASHER, lock, 7/16 1 2019631 Sending unit oil pressure 1 915905 BALL, 3/8 4 234683 1 WASHER, plain, copper 5 233392 1 TUBE, oil pump to filter base 1 920745 ELBOW (female) 3/8 1 917817 ELBOW (male) 3/8 6 0237000 5 1 FILTER ASSY. , oil (cartridge) 7 232013 1 ELBOW, male 8 231044 1 TUBE, oil head to block (Incl. NUTS & SLEEVES) 9 228139 1 TUBE, oil block to governor 1 910125 CONNECTOR (male) 1/8 x 1/8 10 231585 1 TEE, special -

INTAKE & EXHAUST MANIFOLD Gasoline PART ITEM NUMBER Q1T. DESCRIPTION 1 CARBURETOR (f/Parts See CARBURETOR Group) 2 233209 1 GASKET, carburetor flange 3 229715 2 CAPSCREW, carburetor attaching 2 904205 WASHER, lock, 5/16 4 238043 3 STUD, manifold (short) 5 239400 8 NUT, manifold stud 6 225771 2 WASHER, manifold stud 7 227639 4 STUD, manifold (long) 8 233668 1 SPACER, manifold stud 9 237861 1 STUD, manifold & breather tube support 10 231456 1 MANIFOLD ASSY. , intake & exhaust (Incl. PIPE PLUG) 1 901651 PLUG, pipe 1/8 11 234140 1 GASKET, manifold 12 237859 1 PIPE, exhaust, manifold to muffler 13 250244 1 CLAMP ASSY. , muffler 14 239612 1 CABLE, choke control 15 235526 1 WASHER, choke cable 1

0255324-6 0255323-8

KIT (Incl. #2 & 11) (replaces 239958) KIT (Incl. #2 & 11) (replaces 239959)

Page 25 103-14

OIL FILTER & LINES Gasoline

103-15

INTAKE & EXHAUST MANIFOLD Gasoline 12 11

13

Page 26 CARBURETOR Gasoline PART ITEM NUMBER

QTY.

DESCRIPTION

237860

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

226479 226466 226460 226468

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 4 1 1

32 33 34 35 36 37 38 39

0237169 8

CARBURETOR ASSY., (Incl. Items 1 thru 39) Marvel Schebler Model TSX 869 NEEDLE & SEAT ASSY. , main adjusting GASKET, seat NOZZLE GASKET, nozzle BOWL ASSY., (Serviced only in complete assembly) JET, power FLOAT ASSY. SHAFT, float GASKET, body to bowl VALVE ASSY., float GASKET, float valve JET, idling SPRING, idle adjusting needle NEEDLE, idle adjusting SCREW, throttle plate (Incl. WASHER, lock) PLATE, throttle SHAFT ASSY. , throttle (Incl. 18 & 19) SCREW, throttle stop lever SPRING, throttle stop RETAINER, throttle seal SEAL, throttle shaft SCREW, bowl BODY ASSY., throttle (Incl. Items 15 thru 21 & 25) PLUG, date plate CUP, throttle shaft VENTURI PLATE ASSY., choke SCREW, plate (Incl. WASHER, lock) PACKING, choke shaft RETAINER, packing BRACKET ASSY., choke (Incl. CLIP & HARDWARE) 1 900553 SCREW, rd. hd. , #8NC x 1/2 1 906964 WASHER, #8 CLIP, choke bracket SHAFT ASSY., choke SPRING, cotter SWIVEL, shaft SCREW, swivel SPRING, choke shaft STRAINER PLUG, drain fuel bowl

240984 226456 226457 226452 226458 219998 220006 219978 219987 4054544 226443 24 0943 220000 219977 226447 226446 226451 24 0945 800465 24 0952 240 944 226453 226444 219969 219968 237168

-

1119445 222 069 237177 222045 4046828 219967 224061

1 1 2 1 1 1

1 1 1 1 1 1 1 1

-- 226470 -- 240953

KIT, (Incl. #2, 4, &9) KIT (Incl. # 6, 8, 10, 12, 14, 15, 17 thru 21, 25, 28

thru 30 & 37)

Page 27 CARBURETOR Gasoline

103-16

20 21 22 23 24 15 25

Page 28 AIR CLEANER Gasoline PART ITEM NUMBER

QTY.

DESCRIPTION

1 2 3 4 5 6

239519 239521 239517 239518 233666 239513

1 1 1 1 1 1

7 8 9

208222 2019370 237759

1 1 1

10

241057

1

11 12

237758 237760

1 1

13

237756

1

14 239514 NOT SEDAN 239522

1

CUP ASSY. , air cleaner SKIRT, baffle NUT ASSY. , (Incl. WASHER & GASKET) ELEMENT ASSY. , air cleaner CLAMP ASSY. , air cleaner CLEANER ASSY., air (Incl. BODY & Items 1 thru 5 & Item 14) CAP, air stack EXTENSION, air cleaner HOSE, air cleaner to tube 2 921913 CLAMP, hose 1-13/16 x 2-3/4 TUBE, air cleaner to carburetor 1 901651 PLUG, pipe, 1/8 C LAMP, tube to manifold stud HOSE, carburetor 2 921913 CLAMP, hose, 1-13/16 - 2-3/4 BRACKET, air cleaner 4 916381 SCREW, 3/8 UNF x 3/4 Gr. 5 4 910287 WASHER, lock, 3/8 GASKET, filter element

1

TRANSFER, instruction

WATER MANIFOLD & THERMOSTAT Gasoline PART ITEM NUMBER

QTY.

DESCRIPTION HOSE, by-pass 2 921911 CLAMP, hose, 11/16 x 1-1/4 COVER, thermostat

1

228126

1

2

228124

1

3 4

228542 228543

1 1

5

228125

1

0255324-6

0255323-8

4 903771 CAPSCREW, 5/16NC x 7/8 4 904205 WASHER, lock. 5/16

GASKET, thermostat THERMOSTAT ASSY., water, 160' (Incl. Item 3) GASKET, thermostat cover KIT (Incl. #3 & 5) (replaces 239958) KIT (Incl. #3 & 5) (replaces 239959)

Page 29 103-g

AIR CLEANER Gasoline

WATER MANIFOLD & THERMOSTAT Gasoline

Page 30 WATER PUMP & FAN Gasoline PART ITEM NUMBER QTY. DESCRIPTION 233394 1 PUMP ASSY. , water (Incl. Items in this group except 1, 9, 10, 17 & 18) 234382 1 GASKET, pump to cylinder block 207820 1 COVER, body 2 910271 SCREW, machine, 1/4NC x 5/8 3 207832 1 GASKET, cover to body 4 207821 1 IMPELLER 5 207826 1 GUIDE, shaft seal spring 6 207823 1 SEAL, shaft (rubber) 7 207828 1 RING, snap, impeller 8 207822 1 BEARING ASSY., (Incl. SHAFT) 9 233432 1 BELT, fan 10 244508 1 BLADE ASSY., fan 4 903626 CAPSCREW, 5/16NC x 3/4 4 904205 WASHER, lock, 5/16 11 233395 1 PULLEY, pump 12 234749 1 RING, snap, body (f/shaft bearing) 13 226498 1 BODY, water pump (Incl. PIPE PLUG) 1 901839 REDUCER 1/4" to 1/2" NPT 1 910948 CAPSCREW, 3/8NC x 2 1 916274 CAPSCREW, 3/8NC x 2-1/4 2 911115 WASHER, plain, 3/8 2 904206 WASHER, lock, 3/8 14 207827 1 WASHER, shaft seal (Carbon) 15 207824 1 RING, clamp, shaft seal 16 207825 1 SPRING, shaft seal 17 228127 1 PIPE, pump inlet 18 228394 1 STUD, (Not illustrated) 1 910324 NUT, 3/8NC 1 904206 WASHER, lock, 3/8

225750 KIT (Incl. #1, 3 , 5 thru 7, 12, 14 & 15) 0255324 6 KIT (Incl. #1 & 3) (replaces 239958) -

Page 31 103-19

WATER PUMP & FAN Gasoline

13

Page 32 TP-103

CYLINDER BLOCK (Diesel) ITEM

NUMBER

1

4023061-7

QTY. 1

DESCRIPTION BLOCK ASSY., cylinder (Incl. items 2, 3, 5, 9, 13, 14 & 22 thru 26 & HARDWARE BELOW) (replaces 4021869) 2 0919134-7 PLUG, pipe, 1/8 1 0908944-2 PLUG, pipe, 1/2 1 0919840-9 PLUG, pipe, 1/4 1 0918850-9 PLUG, pipe, 1/4 1 0912415-7 COCK, drain, 1/4 2 0917547-2 PIN, dowel, 3/8 x 3/4 (Top) 2 4255492-3 PLUG, pipe

15 16 17 18

4023827-1 4254452 4025238-9 4025258-7 4022688-8 4022685-4 4021711-9 4021498-3

1 1 1 1 1 1 1 2 4 * * * * *NOTE: 4 1 2 2 1 1 1 1

19 20

4025021 4026383

1 1

3 5 6 7 8 9 10 11

12 13 14

4025025-0 4025259-5 4362338 4507673-4 4507374 4500231 4022129 4255107-7 4023099 4020537 4020538 4020539 4020540

BEARING, cam shaft, front (Std.) BEARING, cam shaft, front (.010" u/s) PLUG, oil level gauge hole INSERT, oil pressure relief valve PISTON, relief valve SPRING, relief valve SCREW, regulating valve (S/N 2D-20542 & up) PLUG, pipe SLEEVE, cylinder (replaces 4021596) SHIM, cylinder sleeve (.005" thick) SHIM, cylinder sleeve (.010" thick) SHIM, cylinder sleeve (.015" thick) SHIM, cylinder sleeve (.020" thick) Use as required when remachining cylinder block.

0—RING, cylinder sleeve (Lower) (replaces 4020032) PLUG, expansion (For Diesel Only) BEARING, cam shaft, center & rear (Std.) BEARING, cam shaft, center & rear (.010" u/s) GAUGE, oil level ADAPTER ASSY., oil level gauge PLUG, oil filter (replaces 4385253) ELBOW, oil filter (replaces 4020512) 2 916272 CAPSCREW, 3/8NC x 1-1/4 2 904206 WASHER, lock, 3/8 2 0922464-3 WASHER, plain GASKET, elbow PLATE, fuel pump hold cover 2 915809 CAPSCREW, 5/16NC x 3/4, gr. 5 2 904205 WASHER, lock, 5/16 GASKET, cover plate CAP, main bearing rear (See NOTE) CAP, main bearing, front & intermediate(See NOTE) CAP, main bearing, center (See NOTE) CAPSCREW, main bearing cap PLUG, pipe

4025019 1 4020382-0 1 4020380-4 3 4020381-2 1 4020135-2 10 1 4025392 NOTE: Replacement bearing caps are semi-finished and must be line-bored after installing.

4023865-1 — KIT (Incl. Nos. 10 & 12) (replaces 4021802) 4022318 — KIT (Incl. Nos. 10 & 12) KIT (Incl. No. 19) 4021634 — 4023220-9 — KIT (Incl. No. 19) (replaces 4021635)

21 22 23 24 25 26

REPLACES OLD PAGE TP-103 Page

33

CYLINDER BLOCK (Diesel)

11

17 21

19 20 /

23

ITEM NUMBER QTY DESCRIPTION Not Shown 4022674-8 1 ENGINE ASSY., replacement, diesel NOTE: Replacement engines do not inlcude fans, generator, starting motor, air cleaner, clutch, carburetor, carburetor linkage, engine supports, crankshaft pulley or flywheel.

Page 34 TP-103

REPLACES OLD PAGE

PISTON & CONNECTING ROD (Diesel) ITEM

NUMBER

1 2 3 4

4020142-8 4020145-1 4022233-3 4020082-6 4022089-9 4022090-7 4022091-5 4022092-3 4022093-1 4020739-1 4253059-2 4020049-5 4021796-0

8 8 4 8 8 8 8 8 8 4 8 4 4

4023926-1 4022979-1

4 —

5 6 7 8 9

QTY

DESCRIPTION CAPSCREW, connecting rod WASHER, flat, capscrew ROD ASSY., connecting (Incl. Items 1, 2 & 7) BEARING, connecting rod (std.)

BEARING, connecting rod (.002") BEARING, connecting rod (.010") BEARING, connecting rod (.020") BEARING, connecting rod (.030") BEARING, connecting rod (.040") PIN, piston RETAINER, piston pin BUSHING, Connecting rod RING, set, piston (Incl. 1 top ring, 2 rings 2nd & 3rd & 1 three piece oil control ring) PISTON (replaces 4022958-5) KIT, (Incl. Items 5, 6, 8 & 9)

IDLER GEAR ASSEMBLY (Diesel) ITEM

NUMBER

1

0921539-3

1

CAPSCREW, retaining, idler gear 1/2 UNC x 2-1/2 Gr. 8

2

4025461-7

1

WASHER, idler gear capscrew

3

4025082-1

1

BEARING ASSY., idler gear

4

4020007-3

1

GEAR ASSY., idler (Incl. Item 3)

5

4020102-2

1

SHAFT; idler gear

QTY

DESCRIPTION

REPLACES OLD PAGE

TP-103-S2 Page 35

PISTON & CONNECTING ROD (Diesel)

IDLER GEAR ASSEMBLY (Diesel)

Page 36

TP-103-S2

REPLACES OLD PAGE

CRANKSHAFT (Diesel) ITEM NUMBER 1

0253588-8

QTY 1

DESCRIPTION ADAPTER 4 0917131-5 Capscrew, 7/16 NC x 1-3/4 4 0918199-1 Washer, lock 7/16

2 3

4020148-5

1

CAPSCREW

4020149-3

1

WASHER, capscrew

4

4022690-4

1

PULLEY, crankshaft

1

1 0905845-4 Key, woodruff, 1/4 x 7/8 GEAR, crankshaft 1 0905845-4 Key, woodruff, 1/4 x 7/8 CRANKSHAFT, (SN 2D-25041 & Up)

5 6 7

8

9

10

11

12

4020002-4 4022285-3

1

4022083-2

3

4022094-9 4022095-6

3

BEARING, front & intermediate (Upper) (Std.) BEARING, front & intermediate (Upper) (.002")

3

BEARING, front & intermediate (Upper) (.010")

4022096-4

3

4022098-0

3

BEARING, front & intermediate (Upper) (.020") BEARING, front & intermediate (Upper) (.040")

4022087-3

1

4022114-5

1

BEARING, center (Upper) (Std.) BEARING, center (Upper)(.002")

4022115-2

1

BEARING, center (Upper) (.010")

4022116-0

1

BEARING, center (Upper) (.020")

4022118-6

1

BEARING, center (Upper) (.040")

4022085-7

1

BEARING, rear (Upper) (Std.)

4022104-6

1

BEARING, rear (Upper) (.002")

4022105-3

1

BEARING, rear (Upper) (.010")

4022106-1

1

BEARING, rear (Upper) (.020")

4022108-7

1

BEARING, rear (Upper) (.040")

4022086-5

1

BEARING, rear (Lower) (Std.)

4022109-5

1

4022110-3

1

BEARING, rear (Lower) (.002") BEARING, rear (Lower) (.0.10")

4022111-1

1

4022113-7

1

4022088-1

1

4022119-4

1

4022120-2

1

4022121-0

1

4022123-6

1

BEARING, rear (Lower) (.020") BEARING, rear (Lower) (.040") BEARING, center (Lower) (Std.) BEARING, center (Lower) (.002") BEARING, center (Lower) (.010") BEARING, center (Lower) (.020") BEARING, center (Lower (.040") BEARING, front & intermediate (Lower) (Std.) BEARING, front & intermediate (Lower) (.002")

4022084-0

3

4022099-8

3

4022100-4

3

4022101-2

3

BEARING, front & intermediate (Lower) (.010") BEARING, front & intermediate (Lower) (.020")

4022103-8

3

BEARING, front & intermediate (Loiter) (.040")

Page 37 103-22

CRANKSHAFT (Diesel)

Page 38 VALVE OPERATING MECHANISH (Diesel) PART ITEM NUMBER QTY, DESCRIPTION 1 4022456 1 CAMSHAFT 2 4021454 1 PLATE, thrust 3 4254864 2 BOLT, place 4 4022464 1 GEAR, camshaft 1 4022430 KEY 5 4022339 1 WASHER 6 925821 1 CAPSCREW, & 7/16 x 4 7 4026699 8 LIFTER, valve 8 4020683 1 TUBE, oil feed 2 911435 SLEEVE, 1/4 1 913536 NUT, inverted flared, 1/4 1 914626 CONNECTOR, male 1/4 x 1/8 1 911437 NJJT, inverted flared, 1/4 9 4020185 8 ROD, push 10 4021453 1 SHAFT, rocker arm 2 900808 PIN, cotter, 1/8 x 1-1/2 11 212004 2 PLUG, shaft, rocker arm 12 4020359 1 TUBE, oil drain 1 913536 NUT, inverted flared, 1/4 1 9 11435 SLEEVE, 1/4 13 4025193 2 WAHSER, spring (End) 14 4025194 4 WASHER, spacer (End) 15 4025188 8 ARM ASSY, , rocker (Incl. item 17) 16 4020143 4 BRACKET, rocker arm (End) 1 919224 CAPSCREW, 3/8NC x 1-1/8 1 904206 WASHER, lock, 3/8 17 4513206 8 SCREW, adjusting, rocker arm 18 4025191 3 SPRING, rocker arm spacing 4 CAPSCREW, bracket (See CYLINDER HEAD Group) 19

Page 39 103-23

VALVE OPERATING MECHANISM (Diesel)

Page 40 CYLINDER HEAD (Diesel) PART ITEM NUMBER QTY. DESCRIPTION 1

4022897 5

2 3 4

4020080 4020082 4020147

-

4020146

5

4020536

■ 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 4 4

■..

4022647 4

1

4022595 5

8 8 8 16 1 1 6 6 15

-

-

4020156 4020408 4376497 4020256 4022080 4153776 4025491 4029250 7 -

4025165 4025166 4020813 4254757 253710 0926258-5

4022947-8

4

4 2 2 1 1

GASKET, cylinder head (replaces 4021825) VALVE, intake VALVE, exhaust INSERT, intake valve (1. 6105" to 1.6115" 0. D.) (See NOTE) (* Use as required) INSERT, exhaust valve (1.4825" to 1.4835" O. D.) (See NOTE) (*Use as REQUIRED) INSERT, exhaust valve (1.4875 to 1.4885 O. D.) (See NOTE) NOTE: Intake & exhaust valve seat inserts are not original equipment. Requires remachining of cylinder head.

HEAD ASSY. , cylinder (Incl. item 7 & PLUGS) 3 918851 PLUG, pipe 3/4NPTF GUIDE, valve, intake & exhaust SPRING, valve, intake & exhaust RETAINER, spring, intake & exhaust valve LOCK, half, valve spring retainer GASKET, cylinder head cover COVER, cylinder head CAPSCREW, cover, cylinder head WASHER, capscrew, cylinder head cover CAPSCREW, cylinder head (short) (replaces 4025164) WASHER, capscrew CAPSCREW, cylinder head (long) EYE, lifting C LAMP, elbow TUBE, breather trailer CLAMP, hose, 1" 1 924817 WASHER, plain, 5/8 x 3/4 x #14 KIT (Incl. #1 & 11)

(replaces 4021367 and 4021850)

Page 41 103-24

CYLINDER HEAD (Diesel)

21

Page 42 OIL PUMP (Diesel) PART ITEM NUMBER

QTY.

DESCRIPTION PUMP ASS'S.. , oil (Incl. Items 1 thru 4, 6 thru 11) BODY, oil pump RETAINER, spring, relief valve 1 915711 PIN, roll, 3/16 x 7/8 SPRING, relief valve PISTON, relief valve BOLT, oil pump GEAR, drive 1 919761 PIN, roll, 1/8 x 1-1/4 SHAFT, idler gear SHAFT, oil pump drive GEAR, idler GEAR, driver COVER, oil pump body 6 915406 CAPSCREW, 1/4NC x 3/4, gr. 5 6 904204 WASHER, lock, 1/4 WIRE, retainer SCREEN, oil TUBE, oil discharge 2 921331 NUT, 3/4NC

1 2

4022581 4022735 4022736

1 1 1

3 4 5 6

4022597 232431 4255364 4026514

1 1 1 1

7 8 9 10 11

4020059 4020063 4020061 4022582

1 1 1 1 1

12 13 14

4371122 4025199 4020056

1 1 1

4020061 0 -

OIL PAN (Diesel) PART ITEM NUMBER QTY. DESCRIPTION 1 4021021 1 GASKET, set, oil pan 2 4020231 1 OIL PAN 24 915813 CAPSCREW, 5/16NC x 7/8, gr. 5 28 904205 WASHER, lock, 5/16 4 915809 CAPSCREW, 5/16NC x 3/4, gr. 5 3 0226012 3 1 GASKET, drain plug 4 0226408 3 1 PLUG, drain -

-

4021634

4023220-9

KIT (Incl. #3) KIT (Incl. #3)

(replaces 4021635)

REPLACES OLD PAGE

TP-103-S2 Page 43

OIL PUMP /

/

/ //

/ / I

II

/

I

I

I I /

I

I II

I

1 T 1 1 11

1

I

1`- ■

OIL PAN (Diesel)

Page 44 TP

-

103 S2

REPLACES OLD PAGE

-

FLYWHEEL & ADAPTER PLATE ITEM NUMBER QTY

DESCRIPTION

1 4020016-4 1

0-RING, flywheel, plate(8-1/2 ID)

2 4020879-5 1

0-RING, flywheel, plate (2-1/4 ID)

3 4022689-6 1

PLATE, adapter, flywheel 2 0917021-8 Pin, dowel, 1/2 x 1 6 4752075-4 Bolt, place

4 4020575-9 1 4021969-3 1

SEAL, oil, rear SEAL, oil, rear (SN 2D-34314)

5 4516033-0 1

SLEEVE, oil seal

6 4500300-1 2

DOWEL, flywheel

7 4516424-1 1

FLYWHEEL ASSY., (Incl. Item 8 & Bushing) 1 0228188-9 Bushing

8 4516422-5 1

RING, gear

9 4254594-7 4

CAPSCREW, flywheel

—

4021634-3 -

KIT, (Incl. Item 1 & 2)

-

4023220-9 —

KIT, (Incl. Item 1 & 2)

FRONT PLATE & GEAR COVER (Diesel) ITEM NUMBER QTY DESCRIPTION 1 4023563-2 2 4023857-8

3 4023859-4 4 4023858-6

5 4023567-3 6 4021327-4

7 4020098-2 8 4026460-8 4021634-3

1 1

SEAL, oil, front PLATE, front inspection 4 0915813-0 Capscrew, 5/16 NC x 3/4 4 0917356-8 Washer, lock 5/16 1 0921210-1 Capscrew, 3/8 NC x 1 1 0916965-7 Washer, lock 3/8 1 GASKET, inspection plate 1 COVER, gear 2 0922918-8 Capscrew, 3/8 NC x 3-1/4 1 0927111-5 Capscrew, flat head 3 0914847-9 Capscrew, 3/8 NC x 1-3/8 4 0919224-6 Capscrew, 3/8 NC x 1-1/8 3 0921210-1 Capscrew, 3/8 NC x 1 3 0913544-3 Washer, plain 12 0916965-7 Washer, lock 3/8 1 0226408-3 Plug 1 0226012-3 Gasket 1 4330051-6 Stud 1 GASKET, gear cover 1 PLATE, front 3 0916269-4 Capscrew, 3/8 NC x 7/8 2 0921967-6 Capscrew, 3/8 NC x 1-1/8 5 0916965-7 Washer, lock 3/8 2 0917535-7 Dowel, 1/2 x 1-1/4 1 GASKET, plate to block 4 STUD KIT , (Incl. Items 3, 5 & 7)

Page 45 103-71

103-73

FLYWHEEL & ADAPTER PLATE (Diesel)

FRONT PLATE & GEAR COVER (Diesel)

Page 46 INTAKE MANIFOLD (Diesel) PART ITEM NUMBER

QTY.

DESCRIPTION GASKET, intake manifold MANIFOLD, intake 1 919134 PLUG, pipe, 1/8 CAPSCREW, intake manifold 1 911987 WASHER, plain, 3/8 1 904205 LOCKWASHER, 5/16

1 2

4021339 4020224

1 1

3

4255524

8

4022947-8

KIT (Incl. #1)

(replaces

4021367 and 4021850-5)

OI L FILTER Diesel

PART ITEM NUMBER QTY. DESCRIPTION lube oil (replaces 4513411) TRANSFER, instructions

1 4027979 6 1 FILTER, -

1

2 4025119 1 BASE ASSY., oil filter 2 918395 CAPSCREW, 7/16NC x 3-1/4, gr. 5 1 916197 CAPSCREW, 7/16NC x 1-1/4, gr. 5 3 904207 WASHER, lock, 7/16 3 914498 WASHER, plain, 15/32 x 3/4 x #20 1 4513414 5 NIPPLE -

3 4025120 1 GASKET, base 4021634 KIT (Incl. #3) 4023220-9 KIT (Incl. #3) (replaces 4021635)

Page 47 103 -27

103-28

INTAKE MANIFOLD (Diesel)

OIL FILTER (Diesel)

Page 48 AIR CLEANER & HOSES (Diesel) 500 Fork Lift SN 687 & Up ITEM

NUMBER

QTY.

1 2 3 4 5

245860 0226926-4 242583 0235896-8 235884

1 1 1 1 1

6

1000670-8

1

7 8

0242095-8 0248430-1

1 1

9 10 11

4516760-8 4512343-7 0233561-0

1 1 1

DESCRIPTION CLEANER ASSY., air (See Air Cleaner Group f/Components) CAP, air cleaner TRANSFER, ether primer instruction TRANSFER, air cleaner instruction UNLOADER, dust 1 921911 CLAMP, hose, 11/16— 1-1/4 HOSE, air cleaner 1 921913 CLAMP, hose, 1-13/16 x 2-3/4 1 921914 CLAMP, hose, 2-5/16 x 3-1/4 GASKET, air heater to manifold HOUSING, Air heater hose 4 0914392-6 CAPSCREW, 5/16UNC x 1, gr. 5 4 0904205-2 WASHER, lock 5/16 1 0901651-0 PLUG, pipe 1/8 ELEMENT, air heater (Incl. Item 10) GASKET, element CABLE, heater switch to starter sol.

AIR CLEANER (Diesel) ITEM 1 2 3 4

PART NUMBER 245860 235448 237395 237620

QTY.

DESCRIPTION

1 1 1 1 1

CLEANER ASSY. , air (Incls. Items 2 thru 4) BAR ASSY. , retainer ELEMENT ASSY. , filter (Incl. Item 3) GASKET, element BODY ASSY. , air cleaner (Serviced only in assembly)

Page 49

103-30

11

AIR CLEANER & HOSES (Dry Type) (Diesel)

10

103-31

AIR CLEANER (Diesel)

Page 50 THERMOSTAT & HOUSING (Diesel) PART ITEM NUMBER

QTY.

DESCRIPTION C LAMP, hose, 11/16 - 1-1/4 HOSE, by-pass GASKET, thermostat housing FLANGE, water outlet 2 916197 capscrew, 7/16NC x 1-1/4 2 904207 LOCKWASHER, 7/16 2 914498 WASHER, 15/32 x 3/4 x #20 GASKET, outlet flange THERMOSTAT HOUSING, thermostat 2 919228 CAPSCREW , 7/16NC x 1-1/8, gr. 5 2 904207 LOCKWASHER, 7/16 3 920416 PLUG, pipe, 1/2 1 904223 PLUG, pipe, 1/2 1 922753 BUSHING, reducer, 1/2 x 1/4

1 2 3 4

921911 4022699 4025101 4021152

2 1 1 1

5 6 7

4025101 4025103 4026086

1 1 1

1 0920333 2 PLUG, pipe -

8 241249 1 SENDING UNIT, water temperature 4022947

KIT (Incl. #3 & 5) (replaces 4021367 and 4021850)

FUEL INJECTION PUMP & DRIVE (Diesel) PART ITEM NUMBER QTY. DE SCRIPTION 1

1 PUMP ASY. , fuel injection (Refer to FUEL INJECTION PUMP For Components) 2 910123 NUT, 3/8NF 1 920655 ELBOW, 1/8 2 4048596 1 SEAL, pilot 3 4021394 1 GEAR, injection pump drive 4 4371718 2 WASHER, stud nut

Page 51 103-32

THERMOSTAT & HOUSING (Diesel)

8

103-33

FUEL INJECTION PUMP & DRIVE (Diesel)

Page 52 HOUSING & DRIVE ITEM

PART NUMBER

QTY.

DESCRIPTION PUMP ASY., fuel injection See TRANSFER PUMP, HEAD & ROTOR Group SEAL, head locating screw SCREW, head locating SCREW, cam locating WASHER, cam locating screw SCREW, head locking PLATE, name SCREW, name plate GASKET, timing line cover COVER, timing line SCREW, cover SHAFT ASY., Throttle SCREW, spacer retainer ARM, adj.

LEVER ASY. , throttle SPRING, lever SCREW, retaining RETAINER, spring SPACER, adj. , throttle SCREW, high idle, adjust SEAL, throttle WASHER, throttle & Shut-off shaft BUSHING, throttle & Shut-off shaft SHAFT, governor arm pivot SEAL, pivot shaft NUT, pivot shaft SHAFT, drive 1 910224 KEY, woodruff, 5/32 x 5/8 BUTTON, thrust SPRING, thrust, button NUT, drive shaft LOCKWASHER, drive shaft SEAL, drive shaft SCREW, throttle, low idle, adjusting SEAL, pilot PLUG, torque screw hole WASHER, torque screw hole GUIDE, idling spring SPRING, idling RETAINER, spring SPRING, governor control ARM, governor SPRING, governor linkage HOOK ASSY., governor linkage WASHER, control cover SCREW, control cover 1 906957 LOCKWASHER, #10 CONNECTOR, return line COVER, governor control GASKET, control cover

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26= 27

*4369595 4052742 4051374 4369452 4048610 4369428 4369429 * 4048604 4048603 4048605 4056488 4056485 4056486 4054594 4051413 4056487 4051412 4056484 4058950 *4369878 *4053375 4055442 4048636 *4050910 4048642 4053204

1 1 1 1 1 1 2 1 2 2 2 4 1 2 1 1 2 2 2 2 1 1 2 2 1 2 2 1

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

4059241 4048600 4048597 4048598 *4052540 4048645 *4048596 4051833 *4369432 4048627 4049533 4048635 4050179 4053589 4048624 4052156 4053267 4053266

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 3 3

46 47 48

4059237 4051807 *4048630

1 1 1

4022716

Page 53 103-34

HOUSING & DRIVE

• 44-♦

7,-46 47

48

9 --49 50

X5152

56

a

64n tri,22

5557

r5 p 5 43

58

L

60

Page 54 HOUSING & DRIVE (Cont'd.)

ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

PART NUMBER 4051559 4049532 4054579 4052915 4051498 4051502 4053315 4055015 4054582 *4369878 4054583 4052917 *4048650 4051378 4051409 4369878 4059275

QTY,

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CAM, shut-off LEVER, throttle shaft ARM ASY. , metering valve SHIM, metering valve VALVE, metering SPRING, metering valve SHAFT, shut-off HOUSING ASY., (Incl. Item 23) SCREW, torque SEAL, torque screw NUT, torque screw CAP, torque screw WASHER, stud guide STUD, guide NUT, high idle lock SEAL, shut-off shaft GASKET KIT, (Incl. All Items Marked *)

Page 55 103-35

HOUSING & DRIVE (font; d. )

• 44-0

V-- 46 41

48

43

64

, , 1__.

54

de

55 22

tow. / a

56 •• 61

_4; 7)

16

12°c le 15 14 4°13 11

58

co

.0

60\lp c

Page 56 TRANSFER PUMP, HEAD & ROTOR PART ITEM NUMBER QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

4052538 4056590

4051379 4051380 4058833 4055928 4048608 4369436 4369451 4051381 4054037 *4369444 4058832 4059596 4048620 4053385 4253433 4053362 4051388 4051381 4052541 4051387 4050912 *4055966 4055965 4055959 4051385 4051386 4051376 4059733 4055958 4369592 *4050417 4055892 *4369595 4055961 4059221 4055960 *4369599 *4055962 4369596 *4059134 4053590 4059275

1 1 1 1 1 2 2 2 4 1 1 1 1 1 1 6 1 1 1 1 1 1 1 4 1 1 1 2 1 1 4 2 1 1 1 1 1 1 1 1 I 1 1 1 1 1

SCREW, retaining (Delivery Valve) STOP, delivery valve SPRING, delivery valve VALVE, delivery HEAD & ROTOR ASY. , hyd. (Incl. ROTOR & PLUNGER) PLUNGER, rotor SHOE, cain. roller ROLLER, cam SCREW, fuel line connection PLUG, hydraulic head SPRING, leaf SEAL, hydraulic head CAM, ring RETAINER, governor weight WASHER, thrust WEIGHT, governor See HOUSING & DRIVE Group RING, retainer, governor weight SCREW, leaf spring adjust PLUG, hydraulic head PLUG, hydraulic head RETAINER, vent wire WIRE, vent SCREW, end plate 1 4053267 WA SHER 1 906957 LOCKWASHER, int-th. , #10 PLUG, end plate pipe PLATE, end PLATE, thrust RETAINER, rotor RING, rotor retainer LINER, transfer pump BLADE, transfer pump SPRING, t ransfer pump PIN, roll locating SEAL, t ransfer pump SPRING, r egulating RING, sleeve seal ELEMENT, filter SLEEVE, end plate PLUG ASY. , end plate adjusting SEAL, end plate sleeve SEAL, element PISTON, regulating SEAL, regulating piston RING, retaining (Order Item 44) SLEEVE, thrust GASKET KIT, (Incl. All Items Marked*)

Page 57 103-36

TRANSFER PUMP, HEAD & ROTOR

39

Page 58 NOZZLE HOLDER & INJECTION LINES (Diesel) PART ITEM NUMBER QTY. 1 4020525 1 2 4507358 4 3 4507414 2

4 4021343 1 5 4021342 1 6 4022631 1

7 4021341 1 8 4021340 1 9 4504409 4 10 4501149 4 11 905664 8 12 4022901

5 4

-

13 4025385 8 14 4514780 2 15 0927450 7 4 16 4021385 1 -

DESCRIPTION BRACKET, injection line support 1 915408 CAPSCREW, 3/8NC x 3/4, gr. 5 1 904206 LOCKWASHER, 3/8 SPACER, line clamp C LAMP, line bracket 2 918237 CAPSCREW, 1/4NC x 1-1/4, gr. 5 2 904204 LOCKWASHER, 1/4 2 910880 NUT, 1/4NC TUBE ASY., injection (#4 Cylinder) TUBE ASY., unjection (#3 Cylinder) TUBE ASY., drip manifold (Incl. NUTS & SLEEVES) 5 917809 NUT, 1/4 5 917806 SLEEVE, 1/4 4 919800 CONNECTOR, 1/4 TUBE ASY., unjection (#2 Cylinder) TUBE ASYL, injection (#1 Cylinder) NUT, injection line SLEEVE, injection line CAPSCREW, 5/16 NC x 1-3/4, nozzle holder 2 904205 LOCKWASHER, 5/16 HOLDER ASY., injection nozzle (Refer to HOLDER ASY. for Components Parts) (replaces 4021255) SHIELD, dust HOSE CLAMP, 7/16 - 25/32 (replaces 921910) TUBE ASY. , fuel return KIT(Inc. #13)

4022947

NOZZLE HOLDER ASSEMBLY (Diesel) PART ITEM NUMBER QTY. DESCRIPTION NOTE: Quantities listed below are for one holder assembly only.

HOLDER ASY., nozzle (Incl. Items 1 thru 10) (replaces 4021255) NUT, cap GASKET, c apnut SCREW, pressure ad j.usting NUT, lock SPRING, pressure adjusting ROD, spindle BODY, nozzle holder (Not serviced separately) (Order Holder Asy.) PIN, dowel NOZZLE ASY., (Incl. Item 11) NUT, nozzle retaining (replaces 4020510) GASKET, nozzle holder to cylinder head

4022947

KIT (Incl. #11)

-

1 2 3 4 5 6 7 8 9 10 11

1 4021227 1 4511243 2 4378033 1 4511213 1 4380652 1 1 4025148 1

4025149 2 4022900 7 1 4025146 1 4025150 1

4022901 5

-

(replaces 4021367 & 4021850)

Page 59 103-37

103-38

NOZZLE HOLDER & INJECTION LINES (Diesel)

NOZZEL HOLDER ASSEMBLY (Diesel)

10

11

Page 60 FUEL FILTER (Diesel) ITEM NUMBER QTY. 1

4028945-6 1

1 2 4252761

3 4025229-8 1

4 4022711 1

5 4022712 1

DESCRIPTION ELEMENT, fuel filter (Incl. Item 2) (replaces 4025230) 1 4029143-7 DECAL 0—RING, filter BASE ASSY., fuel filter (Incl. INSERT) 2 0918962-2 CAPSCREW, 7/16NFx 3/4 (replaces 920601) 2 914498 WASHER, plain, 15/32 x 3/4 x No. 20 2 0907863-5 LOCKWASHER, 7/16 (replaces 904207) 1 919134 PLUG, pipe, 1/8 1 914095 ELBOW, male, 5/16 x 1/4 TUBE ASSY., filter to pump (Incl. NUTS & SLEEVES) 2 917807 SLEEVE, 3/8 2 917810 NUT, 3/8 1 920280 ELBOW, 3/8 (At Pumps) 1 919005 ELBOW, 3/8 (Filter End) BRACKET, filter mounting 2 916254 CAPSCREW, 7/16NC x 1" 2 904207 LOCKWASHER, 7/16

ELECTRIC SHUT-0 FF PART ITEM NUMBER QTY.

DESCRIPTION

1 4053829 2 4059685 3 4049437 4 4051383 5 6 7 4369502 8 4369496 9 4059657 10 4051504

NUT, contact screw lock NUT NUT, contact screw retaining WASHER, contact screw COVER, governor (See HOUSING & DRIVE Group) GASKET (See HOUSING & DRIVE Group) TUBE, cover insulating SPRING, shut-off arm COIL ASY. , shut-off (Incl. Items 1 thru 4, 7, 8 & 10) ARM ASY. , shut-off

1 1 1 1 1 1 2 1 1 1

Page 61 103-39

FUEL FILTER (Diesel)

103-40

ELECTRIC SHUT - OFF

Page 62 FUEL TANK & LINES (*Gas & **Diesel) 500 Fork Lift SN 687 & Up PART NO. REQ. NUMBER ITEM

* **

1 2

917816

1 0

1 1

3 4 5 6 7

1000719 921534 917806 9 17809

0 0 0 0 1

1 1 1 1 1

8 9 10 11

910161 235559 917028 901826

2 1 0 0

1 1 1 1

.

DESCRIPTION Tank, fuel (See Fuel Tank Group) Elbow, male 1/4 tube x 1/8 brass 1 919040 Body, elbow 1/4 tube x 1/8 1 917806 Sleeve 1 917809 Nut, 1/4 tube, brass Tube (Drip to Fuel Tank) Union, body 1/4 brass Sleeve Nut, 1/4 tube, brass Filter Assembly, fuel tank (See Fuel Tank Filter Group f/Components) Elbow, male, flared 1/4 tube x 1/8 brass Line, fuel flexible Elbow, male 1/4 tube x 1/4 brass Bushing, reducer 3/8 x 1/4

FUEL TANK FILTERS PART ITEM NUMBER 1 2 3

4 5

237946 223255 208137 208325 217264 ( 237947 223248 245943

QTY.

DESCRIPTION

1 1 1 1 1 1 1

FILTER ASSY., fuel (Incl. items 1 thru 5) VALVE ASSY., filter GASKET, bowl SCREEN BOWL, metal BOWL, glass BAIL ASSY., (Incl. STUD, NUT & CAP) KIT(Incl. # 2 & 3)

Page 63 FUEL TANK & LINES (Gas & Diesel)

103-41

-co V(‘,9 k0\6 .-v ocii`\

654 9

/

/

/

/

z

/

gociy

''- To Carburetor-Gas To Fuel Filter Ass'y.

Diesel

./

1

"______II

10

/ / /

/

8

/

___-- ---

,.....,

--

..,., ....,

103-42

FUEL TANK FILTERS

Page 64 500 & 600 & BUCKMASTER TANK 500 FORK LIFT SN 687 & Up, 600 FORK LIFT SN 1216 & Up PART DESCRIPTION ITEM NUMBER NO. REQ. 1

2019358

1

2 3 4 5 6

917673 241522 2019583 916080

1 1 1 5

1002493 3

2

2019692 9

1

-

-

Tank Assembly 1 247687 Cap, vented w/lug Plug, pipe 1/8" (Not Used On Diesel) Gasket Sender Screw, #10 x 1/2" rd. head Strap, fuel tank (replaces 2019384) 2 910337 Nut, 1/4" I:INF 2 904204 Washer, lock 1/4" Wire, fuel sender to ground

AIR FILTER INDICATOR (Diesel) PART ITEM NUMBER

QTY.

DESCRIPTION

1 2 3 4 5 6 7

1 1 1 2 2 1 1

INDICATOR ASY., 25" H2O NIPPLE, pipe, 1/8 x 3/4 WASHER, rubber WASHER, plain, 27/64 x 7/8 x #14 ELBOW ASY. , (Incl. NUT & SLEEVE) TUBE (replaces 249328 and 0249713 9) NIPPLE ASY. , (Incl. FILTER) (replaces 241056)

4021600 901467 248111 914900 913474 0254598 6 3038547 0 -

-

-

Page 65 103-43

500 & 600 & BUCKMASTER TANK

5 4

.00 3 1

00

6

103-44

AIR FILTER INDICATOR (Diesel)

Page 66 BATTERY & ELECTRICAL STARTING *Gas & ** Diesel PART ITEM NUMBER NO, REQ, DESCRIPTION * ** 1 243464 1 0 Battery, 12 V. 0243473 6 0 1 Battery, 12 V. 2.

248662 1 0 Cable, battery to ground 0242137 8 0 1 Cable, battery to ground 2019812 1 0 Cable, battery to solenoid 3.

1000694 8 0 1 Cable, battery to solenoid 4.

1 0 Starter (See Starter for Components) 0 1 Starter (See Starter for Components) 0243986-7 1 1 Regulator, voltage (replaces 243176) 5.

-

-

-

0243987-5 1 1 KIT, regulator

6.

1003697 8 1 0 Bracket Assembly, generator (replaces 2019671) 2 0915408 9 CAPSCREW, 3/8NC x 3/4 (replaces 916272) -

-

7.

8.

1 919356 Capscrew, 5/16 NC x 3 1 904205 Washer, lock 5/16 1 910323 Nut, 5/16 NC 1 1 Generator Assembly, (See Generator for Components) 233676 1 0 Brace, gen. adj.

1 921333 Capscrew, 5/16 NC x 1 1 904205 Washer, lock 5/16 1 917642 Washer, plain 3/8 4020132 9 0 1 Brace, gen. adj. (replaces 245991) 1 921333 Capscrew, 5/16 NC x 1 1 904205 Washer, lock 5/16 1 917642 Washer, plain 3/8 4021689 0 1 Bracket, gen.

1 922918 Capscrew, 3/8 NC x 31/4 1 916950 Nut, 3/8 NC 1 916965 Washer, lock 3/8 -

9.

Page 67 103-45

BATTERY & ELECTRICAL STARTING *Gas & **Diesel

8

1

1 r r

/

(

Na

ai

"••••••.-

• •"•.,t 1 cv.,,:;•,,, •

\

Page 68 ELECTRIC LIGHTING PART NUMBER ITEM 1 2 3 4 5 6 7 8 9

11 12 13 14

246721 234319 2019711 231860 228402 2019697 246857

236353 230252 240888

QTY.

DESCRIPTION

2 1 2 1 2 1 1 1 2

SPACER CONNEC TOR, CLIP, wire FENDER, left (See FENDER & FLOOR PLATE Group) C LIP 1 913285 NUT, 3/4 CONNEC TOR, wire WIRE, light LAMP ASSY., head (Incl. Item 19, 11) 1 910195 NUT, 1/2NF 1 912441 LOCKWASHER, 1/2 1 910244 WASHER, 17/32 x 1-1/16 x 3/32

2 2 1 1

RETAINER, sealed beam UNIT ASSY. , sealed beam LAMP ASSY., read (See REAR LAMP For Components) SPACER 1 235900 Bearing, Washer 1 910210 Washer, lock 1/2" ex. tooth 1 910325 Nut, 1/2" UNC

Page 69 103-46

ELECTRIC LIGHTING

Page 70 INSTRUMENT PANEL 500 SN 687 & Up, 600 SN 1216 & Up, Buckmaster SN 585 & Up PART ITEM NUMBER

NO. REQ.

DESCRIPTION

1 241965 230170 246282

1 1 1

2

1

Switch, ignition and starting Adaptor, terminal Nut, locking switch 1 241977 Key, ignition switch Switch Assembly, starter (replaces 245866)

0253322 2 -

1 0253320 6 SWITCH -

230170

4 5

230193 208960 2019694 240988

1 1 2 1 1 1

1003683-8

1

6

0254407-0

1

7 8

240837 234404 234357 2344 09 230170 240989 240646-5 2019690 1000470 2019527

1 1 1 1 1 1 1 1 1 1 1

2019341 241249 2019631 2019528 2019529 2019531 2019530 916532

1 1 1 1 1 1 1 4

Not Shown 901839 Not Shown 2020402 0

1

0253321 4 -

9 10 11 12

13 Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown

-

1

Adaptor, terminal CAP & NUT ASSY. (replaces 239346)

Holder Assembly, fuse Fuse, 20 Amp. lights Fuse, 10 Amp. Gauge Assembly, fuel Meter Assembly, hour (replaces 1003307) 3 922928 Screw, #6 UNC x 1/2" machine rd. hd.

3 917479 Nut, #6 UNC 3 917459 Washer, lock # 6 Ammeter Assembly (replaces 240987) 2 909055 Washer, lock #10 4 916880 Nut, #10 UNF machine 4 906938 Washer, plain 3/16" Light Assembly, indicator Lamp Assembly, dash Bulb, dash lamp (Obtain Locally) Cover, dash lamp Switch, lighting Adaptor, terminal Gauge Assembly, water temperature Decal, oil pressure engine Harness, wiring (Diesel) Harness, w iring (Diesel) Harness, Wiring (Gas & Diesel) 1 2019693 Loop, harness 1 2018970 Clamp, hose Plate, instrument panel Sender Unit, water temperature Sender Unit, oil pressure Wire, starter to ignition switch Wire, hour meter to ground Wire, temperature gauge to warning light & fuel gauge Wire, ignition switch to amp meter Screw, 1/4" UNC x 3/4" machine rd. hd.

1 2019030 Nut, speed Bushing, reducer pipe (Gas Only) Wire, jump starter switch to starter solenoid (500 & Buckmaster)

REPLACES OLD PAGE

TP 103 S2 Page 71 -

-

INSTRUMENT PANEL

Page 72 TP - 103 - S2

REPLACES OLD PAGE

GENERATOR Gas & Diesel ITEM NUMBER —

QTY

1

0669277-6 1142668-1

— 1

2

0243788-7

1

3 4 5

0242811-8 0242812-6 0242813-4

1 1 1

6

1142669-9 1142671-5

13

0243791-1 0242818-3 1142670-7 0231393-0 0242822-5

3 2 1 1 2 1 1 1

14

0242823-3

1

15

0242825-8

1 1 1 1 1 1 1 1 1 1 1 6 1 3 1 1 2 1 1 4 1 3 1 1

7 8 9 10 11

12

16

0242826-6

17

4042832-8

18 19 20

0242828-2 0242829-0 0249928-3 0250896-8 1003823-0 4513922-7 0256650-3 0242831-6 0242831-6 0237006-2 0917385-7 4054799-4 0243792-9 0242835-7 0917443-4 0242837-3 0242838-1 0242839-9 0242840-7 1142677-2 0242845-6

21 22

23 24 25 26 27

28 29 30 31 32 33

34 35

DESCRIPTION GENERATOR ASSY., (Incls. Item 1 thru 35) KIT, slip ring end frame (Incl. Item 6,11,34 & 35) 1 0242842-3 Insulator 1 0242836-5 Washer ROTOR ASSY., (Incl. Shaft, Slip Ring, Terminal, Insulators, Segments & Coil Assy.)

STATOR ASSY., (Incl. Item 33)

FRAME, drive end KIT, heat sink (Incls. Items 7,15,23 & 25) 1 0242842-3 Insulator 1 0242836-5 Washer KIT, diode, negative silicon rectifier KIT, diode, negative silicon rectifier BRUSH, (Not Serviced) HOLDER ASSY., brush (Incl. Item 8) SPRING, brush BEARING, slip ring end frame BEARING, drive end KIT, battery terminal (Incl. Stud, 2 Washers, Insulator, 2 Washers, 2 Nuts, Inst. Sheet) KIT, ground terminal (Incl. Terminal Stud, Insulator, 2 Washers, 2 LW & 2 Nuts)

KIT, diode junction terminal (Incl. Insulator & Stud) RETAINER ASSY., bearing (Incl. Felt Washer) GASKET COLLAR, shaft (inside) COLLAR, shaft (outside) PULLEY, generator, gas PULLEY, generator, diesel PULLEY, generator, diesel (S/N 1216 & U p) (replaces 0246251-3) FAN, generator FAN, generator WASHER, lock WASHER, lock WASHER, lock, shaft nut NUT NUT, shaft, D.E. SCREW, bearing retainer SCREW, brush holder attaching SCREW, capacitor terminal WASHER, plain capacitor terminal screw BOLT, thru CAPACITOR CLIP, stator lead terminal SEAL ASSY., bearing (Incl. 2 Washers & 1 Cup) RETAINER, capacitor retaining

REPLACES OLD PAGE

TP-103-S2 Page 73 GENERATOR Gas & Diesel

27 16 18

\Pe

2A 6

Page 74 TP - 103 - S2

REPLACES OLD PAGE

STARTING MOTOR Gasoline ITEM

NUMBER

QTY

—

0232413-5

1

1

0231330-2

1

4044355-8 0231262-7 0233293-0 0231320-3 0231304-7 0237136-7 0233297-1 0231318-7 0916621-6 0917365-9 0231316-1 0231327-8 0916080-5 0231315-3 0231291-6 0917442-6 0233291-4 0233292-2 0231332-8 0917408-7 0233295-5 0231268-4 0233294-8 0231245-2 0231258-5 0231282-5 0900556-2 0231240-3 0231334-4 0231317-9 0231265-0 0917365-9 0906820-6 0231321-1 0231999-4 0231272-6 0231290-8 0231355-9 0900817-8 0916950-9 0916965-7 4051272-5 4051671-8 4047337-3

1 1 2 2 2 1 1 2 4 4 2 2 4 2 4 4 1 1 1 1 1 1 1 1 1 2 2 1 4 3 4 1 1 2 1 2 2 1 2 2 2 4 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26

——

—— —— ——

DESCRIPTION MOTOR ASSY., starting (Incl. Item 5) FRAME, (Commutator End) (Incl. Bushing) BUSHING, center bearing WASHER, spacing HOLDER, insulated brush SPRING, brush SCREW, switch attaching SWITCH ASSY., starting motor (Solenoid) CONNECTOR,switch (Not Illustrated) HOLDER, ground brush NUT, support screw, pltd., No. 10 NC LOCKWASHER, support screw, pltd., No. 10 WIRE, brush ground SUPPORT ASSY., brush bolder' (Incl. Items 7, 8, 9, 11 & 12) SCREW, brush holder support, pltd., No. 10 NC x 1/2 PIN, support, brush holder BRUSH, starting motor SCREW, brush attaching COIL ASSY., field COIL, field, short ARMATURE, starting motor KEY, drive (Woodruff) 5/32 x 5/8 DRIVE ASSY. WASHER, thrust HOUSING, drive BUSHING PLATE, center bearing LOCKWASHER, center bearing screw SCREW, center bearing plate No. 10 NF x 3/8 PIN, dowel (Drive End) SHOE, pole SHOE, pole (One open end) SCREW, pole shoe LOCKWASHER, field wire screw, pltd., No. 10 SCREW, field wire attaching, No. 10 NF x 5/16 BOLT, thru STUD, terminal (Not illustrated) WASHER, insulation (Terminal Stud) WASHER, insulation, 9/16 OD (Terminal Stud) WASHER, insulation (Terminal) WASHER, plain, 3/8" (Terminal Stud) 3/8 NUT, 3/8 NC (Terminal Stud) LOCKWASHER, 3/8 (Terminal Stud) INSULATION, field coil (Not illustrated) GROMMET (Not illustrated) SCREW, switch

Page 75 STARTING MOTOR Gasoline

103-49

7 6 :

1‘

C■ 0/

8

17 18 19 15

-10

t'© 9

',I% liza 'Tig--" 41r 4 1,, 13 V 12 K\ ril 1 _ 1 AWED a WM 'I ___... ,41b\

"llil

*-

25 24

Tug

22

aaaa--- 23

20

Page 76 STARTING MOTOR - DIESEL 1003814-9

1

MOTOR ASSY., starting, Delco No. 1108200 (Incl. All Items Listed In This Group) 500FKL

0236381-0

1

MOTOR ASSY., starting, Delco No. 1107548 (Incl. All Items Listed In This Group) 600FKL

1 1 2 3 4 5 6 7

(236388 231294 4047348 231284 235837 1003592 1 -

4044544 231262 236389 236836

1 1 1 4 4 1 1 2 2 1

8

231246 4047345

9 11 12 13

231320 233293 231318 236387 236338 231316

1 1 1 1 4 2 2 4 4 2

14 15 16 17

236390 231304 237136 916950

1 2 1 2

18 19 20 21 22 23

4053066 236384 236383 236382 231288 231282

24

( 4044390-5 4047970-1

236386

4047365

10

25

235833

1 2 1 1 2 2 1 1 1

26 27

231240 231327

1 1

28

231315

2

HOUSING ASSY., drive (Incl. BUSHING, & PIPE PLUG) OILER WICK BUSHING, drive housing SCREW, pole shoe SHOE, pole COIL ASSY. , field (replaces 236385) ARMATURE WASHER, space, commutator & drive end BOLT, thru FRAME ASSY. , commutator end (Incl.

BUSHING, WICK & PLUGS) WICK, oil PLUG, expansion BUSHING PLUG, pipe SPRING, brush HOLDER, brush (Insulated) HOLDER, brush, ground BRUSH SCREW, brush attaching WIRE, ground 2 90055 1 SCREW, #8NC x 1/2 CONNECTOR, switch SCREW, switch attaching SWITCH, starting NUT, terminal stud, pltd. , 3/8NC 1 917356 LOCKWASHER, 5/16 WASHER, terminal stud WASHER, terminal stud (Insulated) WASHER, terminal stud (Insulated) STUD, terminal SCREW, center brg PLATE LOCKWASHER, plate screw PLATE, center brg. (Incl. BUSHING) (replaces 235831) BUSHING (replaces 235832)

DRIVE ASSY., motor 1 917408 KEY, woodruff, 5/32 x 5/8 PIN, dowel SUPPORT ASSY. , brush holder (Not illustrated )(Incl. items 13, 28 & HARDWARE) PIN, support, brush (Not illustrated)

Page 77 STARTING MOTOR Diesel

103-50

op o

13

80o

25

Page 78 REAR LAMP ASSY. ITEM 1 2 3 4 5

6 7

PART NUMBER 243313 235977 235955 235976 0230233-9 0250301-9 0915872-6

235584

QTY.

DESCRIPTION

1 1 1 1 1 1 1 1

LAMP ASSY., rear (Incl. Items 1 thru 7) KNOB, switch NUT, switch SWITCH ASSY., lamp MOLDING, lamp UNIT ASSY., sealed beam (replaces 235583) S CREW, molding (replaces 209826) BULB, tail lamp

EXHAUST MANIFOLD (Diesel) ITEM

PART NUMBER

QTY.

DESCRIPTION

1 2

4255694 4020227

1 1

Nipple, exhaust Manifold, exhaust

3 4 5

4021803 4506761 4020090

4 4 2

1 917425 PLUG, pipe 1/4

4022947

Capscrews

Washer, manifold capscrew Gasket, manifold KIT (Incl. # 5) (replaces 4021367 and 4021850)

Page 79 103-51

103-52

REAR LAMP ASSY.

EXHAUST MANIFOLD Diesel

Page 80 SIDE FRAME & ENGINE SUPPORT (Gasoline & Diesel) PART ITEM NUMBER 243887 253642 1

QTY. 2 2

DESCRIPTION FRAME side (Gas) FRAME, side (Diesel) 2 916267 CAPSCREW (long), 5/8NC x 5-1/2, gr. 5 2 923111. CAPSCREW (short), 5/8NC x 3 2 917373 LOCKWASHER, 5/8

3

233417 253632 1 253633

1 1 1

4

035733

4

5

924739

4

SUPPORT, engine (Gasoline only) BRACKET ASY. , R. H. (diesel) BRACKET ASY. , L. H. (Diesel) 2 926154 CAPSCREW, gr. 8, 1/2 NC x 1 4 916966 LOCKWASHER, 1/2 2 923154 CAPSCREW, gr. 8, 1/2 NC x 1-1/2 2 916951 NUT, 1/2NC CAPSCREW (Gasoline only) 1 916966 LOCKWASHER, 1/2 CAPSCREW, 3/4NC x 2-3/4 1 919332 LOCKWASHER, 3/4

MUFFLER (Diesel) PART ITEM NUMBER

QTY.

DESCRIPTION

1.

249899

2

2 3

245446 246746

1 1

Clamp Assembly 1 913342 Bolt (Incl. Nut) 3/8 NC x 11/4 Muffler, exhaust Extension Exhaust

Page 81 103-53

SIDE FRAME & ENGINE SUPPORT (Gasoline & Diesel)

5

103-54

MUFFLER (Diesel)

Page 82 MUFFLER (Gasoline) PART ITEM NUMBER

QTY.

DESCRIPTION Clamp Assembly, muffler 1 913342 Bolt (Incl. Nut) 3/8 NC 11/4 Muffler, exhaust Clamp Assembly, extension 1 913342 Bolt (Incl. Nut) 3/8 NC x 11/4 Extension Exhaust

1

250244

1

2 3

1000063 249899

1 1

4

246745

1

WATER PUMP & FAN (Diesel) PART ITEM NUMBER

QTY.

DESCRIPTION

4022675

1

253675

1

2 3 4

253670 254075 4022747

1 1 1

5 6 7 8 9

4022679 4022681 4022683 4022682

1 1 1 2 1

4022680 4022678 4022677 4025710 4022676 4022693

1 1 1 1 1 1

PUMP ASY. , water (Incl. Items 4 thru 14) 2 919226 CAPSCREW, 3/8NC x 1-5/8 2 915990 CAPSCREW, 3/8NC x 2-3/4 4 904206 LOCKWASHER, 3/8 BLADE ASY., fan 4 914354 CAPSCREW, gr. 5, HT 5/16NC x 1-3/4 4 904205 LOCKWASHER, 5/16 ADAPTER, fan BELT ASY. , fan PULLEY, water pump 4 915430 CAPSCFEW, 5/16NF x 3/4 4 904205 LOCKWASHER, 5/16 HUB, water pump pulley SHAFT & BEARING ASY. GASKET GASKET, plate to spacer SPACER, pump to cylinder block 4 900525 SCREW, 5/16 NC x 5/8 PLATE, water pump IMPELLER SEAL, ring SEAL ASY. BODY, water pump REPAIR KIT, water pump (Incl. items 6,7,8,12 & 13)

10 11 12 13 14

Page 83 MUFFLER (Gasoline)

103-55

103-56

a

10

WATER PUMP & FAN (Diesel)

14

Page 84 RADIATOR (Gas & Diesel PART ITEM NUMBER 244067

QTY.

DESCRIPTION

1 1

RADIATOR ASSY., gasoline (Incl. item 4) RADIATOR ASSY., diesel (Incl. CAP, item 4) (replaces 244068) 2 903637 CAPSCREW, 1/2NC x 1 2 904208 LOCKWASHER, 1/2 HOSE, radiator, bottom (Gasoline only) HOSE, radiator, top (Gas only) 2 921912 CLAMP, hose, 1-1/16-2 CAP, radiator (Pressure type) HOSE (f/Drain Cock) COCK, radiator drain SUPPORT ASSY., radiator (Gas) 4 919113 SCREW, w/LOCKWASHER, 5/16NC x 1/2 2 903637 CAPSCREW, 1/2NC x 1 2 904208 LCOKWASHER, 1/2 SUPPORT ASSY., radiator (Diesel) (replaces 254370) KIT, sealing pad (Encl. top & bottom pads) (Diesel)

1

0254530-9

2

0254816

3

233430

1 1

4 5

228817 f 229634 229210 251879

1 1 1 1

0254815

6 0254743-8 0254083-9

1 1

Page 85 103-57

RADIATOR (Gas & Diesel)

0

Page 86 TORQUE HOUSING (Gasoline & Diesel PART ITEM NUMBER QTY. 1 254049 1

2 3 4 5 6 7 8 9 10

11 12 13 14

C

250607 202532 230318 243009 230745 231667 228626 230322 203196 230603 230448 254005 227672

1 3 2 1 1 1 1 1 1 1 1 1 1

233244 228565 227610

1 1 1

15 236162 1 16 233245 1 17 209734 6 227675 1

18 233222 1 19 246134 1 20 230085 2 21 229299 1

22 23 0084 2 23 226012 1 24 245856 1 25 254046 1 230425 1

DESCRIPTION HOUSING ASSY., torque (Incl. items 3/13,15 & LOCATING PIN, DETENT RETAINER, & LINKAGE BUSHINGS) 1 907856 PLUG, pipe 923154 CAPSCREW (To Block) gr. 8, 1/2NC x 1-1/2 4 LOCKWASHER, 1/2 4 916966 2 910004 PLUG, expansion, 1 CAPSCREW, gr. 8, 1/2NC x 1-1/4 (Diesel) 1 923473 GASKET, torque housing to transmission PIN, dowel, housing PLUG, core hole RING SEALING, oil level gauge GAUGE ASSY., oil level (Std. 4 speed transmission) GAUGE ASSY., oil level & breather (f/Tr. w/Shuttle Clutch) RETAINER, detent PLUG, P. T. 0 shifter lever BREATHER, torque housing CAP ASY., OIL FILLER (Incl. DIPSTICK) CAP ASY., oil filler (Incl. DIPSTICK) (Base Tractor) COVER (Diesel) COVER, pulley opening (Gas) 6 905274 CAPSCREW, 1/2NC x 3/4 6 904208 LOCKWASHER, 1/2 GASKET, PULLEY OPENING COVER TUBE ASSY., OIL FILLER COVER ASSY., clutch inspection (Incl. C LIP) 2 900727 RIVET TUBE, oil GASKET, clutch cover WASHER, clutch cover capscrew (cap.)

COVER, transmission clutch (Tr. w/Std. 4 speed transmission) 6 921965 CAPSCREW, 3/8NC x 3/4 COVER, traismission clutch, otter (f/Tr. w/Oil Cooler) 6 916269 CAPSCREW, gr. 5, 3/8NC x 7/8 GASKET, P. T. 0, gear cover STRIP, reinforcing, short COVER, P. T. O. gear 8 903626 CAPSCREW, 5/16NC x 3/4 8 904205 LOCKWASHER, 5/16 STRIP, reinforcing, long GASKET, drain plug, gear cover PLUG, drain plug, gear cover PIN, dowel PLUG, bearing retainer opening, P. T. 0. shaft (Not Illustrated)

500 FKL-600 FKL Insert After Page 86 TP-103 Page 86A HYDRAULIC HOUSING

HYDRAULIC HOUSING ITEM

NUMBER

QTY

DESCRIPTION

1

0230320-4

1

COVER ASSY. (For Use Without Internal Mt'd. Hyd. Pump)

2

0233249-2

1

GASKET, housing

3

0225389-6

1

PLUG, drain

4

0226012-3

1

GASKET, plug

5

0921210-1

14

CAPSCREW, 3/8 UNC x 1 1 0916965-7 Washer, lock 3/8

Page 87 TORQUE HOUSING (Gasoline & Diesel)

103-58

9

25

10

.00

2

13 15 14 16

17

•■• /4P-

24 23 ° 22

21

19 20

18

11

Page 88 PEDAL GROUP ITEM NUMBER

QTY.

DESCRIPTION

1

2019387

1

2

2018611

2

3

227700 2019393 2019785

3 1 1

1000016

1

t 2019392 2019786

1 1

1000017

1

6

2019569

2

7

2019388

1

8

917666

1

9 10 11

227711 227712 2019440

1 1 1

12

233254

1

13 14 15 16 17 18 19

2019533 227709 2019532 248659 228627 227707 229918

1 1 1 1 1 1 2

20 21

227705 245259

1 1

22 23 24

204829 207267 2019391

1 1 1

1000018

1

2019385.

1

Spacer, bearing 1 922950 Pin, spiral 5/16 x 2 Rod, brake 1 900806 Pin, cotter 1/8 x 1 Spring Pedal Assy. , brake right (Priarto SN 533) Pedal Assy. , brake right (Pricrto SN 687-500) SN 1216-600) Pedal Assy, brake right (SN 1216 & Up) 2 2019568 Bushing, 1"IDX1"Lg. 1 913958 Fitting, lube 1/4 st. drive Pedal Assy, brake left (Prio To SN 533) Pedal Assy. brake left (Prio To SN 687-500, SN 1216-600) Pedal Assy. , brake left (SN 1217 & Up) 1 922950 Pin, spiral 5/16 x 2 1 2019390 Latch, branke 1 922946 Pin, spiral 1/4 x 3/4 Yoke End, offset 1 917648 Pin, yoke 1/2 x 13/8 1 900806 Pin, cotter 1/8 x 1 Rod, clutch 1 900806 Pin, cotter 1/8 x 1 1 913177 Nut, 1/2 UNF Yoke, end 1 917648 Pin, yoke 1/2 x 13/8 1 900806 Pin, cotter 1/8 x 1 Ring, snap Washer Pivot Assembly, clutch 1 913958 Fitting, lube 1/4 st. drive Rod, clutch to pedal 2 900805 Pin, cotter 1/8 x 3/4 2 912007 Washer, plain 7/800 x 1/2 ID Stop, micro switch Spring, pedal return Bracket, micro switch Switch, micro Shaft, clutch pivot Trunnion, clutch shifter Lever, clutch shifter 1 916225 Capscrew, 3/8 "UNFXI" 1 918317 Nut, 3/8 "UNF Shaft, clutch shifter fork Shifter, clutch 1 914465 Fitting, lube 1/8 Bearing, clutch release Retainer, shifter shaft Pedal Assy. , clutch (Prio to SN 1217 600, SN 687-5001 Pedal Assy. , clutch (SN 1216 & Up) 1 922950 Pin, spiral 5/16 x 2 Shaft, pedal brake

4

25

Page 89 103-59

PEDAL GROUP

Page 90 PEDAL GROUP PART ITEM NUMBER

QTY.

DESCRIPTION

4 1

Lever, ped al left (Priarto SN 1216-600 Lever, pedal left (SN1216 & Up, SN 687-500 SN 687 & Up) 1 922950 Pin, spiral 5/16" x 2" Stud, 3/4" UNC x 51/2" 1 910923 Nut, 3/4 UNC 1 904369 Washer, lock 3/4" Capscrew, 3/4 UNC x 41/2 Gr. 2 1 904369 Washer, lock 3/4" Tube Assembly, pivot 2 1002568 2 Bushing, 1"IDX 1" Lg. (replaces 2019568) 2 2 019374 Bushing, 1 "IDX 11/2" Lg. 3 913958 Fitting, lube 1/4 st. drive Spacer, pivot tube Pivot Assembly, clutch

QTY.

DESCRIPTION PLATE ASSY., pressure (Incl. items 1 thru 6 & 8 thru 10) SCREW, adjusting, release lever 1 910329 NUT, 3/8NF WASHER, spring, release lever pin PIN, pivot, release lever 1 919313 PIN, cotter, 3/32 x 1 SPRING, release lever PLATE ASSY., back 6 921332 CAPSCREW, 5/16NC x 3/4 6 917356 LOCKWASHER, 5/16 PLATE, pressure DISC ASSY., driven SPRING, pressure CUP, pressure spring LEVER, release

26'

2019386 1000020

1 1

27

2019570

1

28

913304

3

29

2019373

1

-

30 31

2019375 2019389

ENGINE CLUTCH Gasoline & Diesel PART ITEM NUMBER 0247745 3

1

1

208291

3

2 3

225656 208292

3 3

4 5

228971 228969

3 1

228968 253187 247746 204844 228950

1 1 6 6 3

-

6 7 8 9 10

Page 91

14 15 < PEDAL GROUP

103-60

25

ENGINE CLUTCH Gasoline & Diesel

103-61

10

Page 92 PEDAL GROUP 500 SN 687 & Up Buckmaster SN 585 & Up PART ITEM NUMBER QTY. DESCRIPTION 1 2019387 1 2 2018611 2 3 227700 2 f. 2019785 1 1 -

1000016 1

Spacer, bearing 1 922.950 Pin, spirol 5/16" x 2" Rod, brake 1 900806 Pin, cotter 1/8" x 1" Spring Pedal Assembly, brake right ( Prior to SN 585 & UpBuckmaster) Pedal Assembly, brake right (SN 585 & Up Buckmaster) 2 1002568 2 Bushing, 1" ID x 1" lg. (replaces 2019568) 1 913958 Fitting, lube 1/4" st. drive Pedal Assembly, brake left (Prior to SN 585 & UpBuckmaster) Pedal Assembly, brake left (SN 585 & Up - Buckmaster) 1 922950 Pin, spirol 5/16" x 2" 1 2019390 Latch, brake 1 922946 Pin, spirol 1/4" x 3/4" Yoke End, offset 1 917648 Pin, yoke 1/2" x 1-3/8" 1 900806 Pin, cotter 1/8" x 1" Ring, snap Washer Lever, clutch Rod, clutch to pedal 2 900805 Pin, cotter 1/8" x 3/4" 2 912007 Washer, plain 7/8" OD x 1/2" ID Spring, pedal return Shaft, clutch pivot Trunnion, clutch shifter Lever, clutch shifter 1 916225 Capscrew, 3/8" UNF x 1" 1 918317 Nut, 3/8" UNF Shaft, clutch shifter fork Shifter, clutch 1 914465 Fitting, lube 1/8" Bearing, clutch release Retainer, shifter shaft Shaft, pedal brake Lever, pedal left (Prior to SN 585-Buckmaster) Leverl, pedal left (Sn 585 & Up-Buckmaster) 1 922950 Pin, spirol 5/16" x 2" Stud, 3/4" UNC x 5-1/2" 1 910923 Nut, 3/4" UNC 1 904369 Washer, lock 3/4" Capscrew, 3/4" UNC x 4-1/2" Lg. Grade 2 3 904369 Washer, spring 3/4" Tube Assembly, pivot 2 2019374 Bushing, 1" ID x 1-1/2" Lg. 3 913958 etting, lube 1/4" st. drive Spacer, pivot tube -

2019786 9 1 -

1000017

6. 2019569 2 7 227711 1 8 227712 1 9 2020333 1 10 233254 1 11 227709 1 12 228627 1 13 227707 1 14 229918 2 15 227705 1 16 245259 1 17 204829 1 18 207267 1 19 C 2019385 1 2019386 1 20 1000020 1

.

21 2019570 1 22 913304 3 23 2019373 1 24 2019375 4

REPLACES OLD PAGE

TP-103-S2 Page 93 PEDAL GROUP

17

Page 94 TP-103-S2

REPLACES OLD PAGE

ENGINE CLUTCH SHAFT & SHUTTLE CLUTCH Gasoline & Diesel ITEM

NUMBER

1

0234151-9

1

2 3 4 5 6 7 8 9 10 11 12 13 14

0237197-3 0242624-5 0227596-4 0235567-5 0222214-9 0227678-0 0227598-0 0254553-1 0248194-3 0227677-2 0244308-3 0234045-3 0234033-9 0234032-1 0234034-7 0234035-4 0234036-2 0234037-0 0234038-8 0239480-7 0234039-6 0239481-5 0234040-4 0239482-3 0234041-2 0239483-1 0234042-0 0239484-9 0234043-8 0239485-6 0234044-6 0241370-6 0219623-6 0232618-9 0231663-6 0228069-1 0228032-9 0228030-3

1 2 1 1 2 2 2 1 1 2 1 1 * * * * * * * * * * * * * * * * * * * 1 1 1 1 1 1 1

15 16 17 18 19 20 21

QTY

DESCRIPTION RETAINER ASSY., clutch shaft (Incl. tube) 3 0921210-1 Capscrew, 3/8 U NC x 1 3 0916965-7 Washer, lock 3/8 1 0921965-0 Capscrew (lower) 3/8 UNC x 3/4 1 0916803-0 Washer, lock 3/8 GASKET, retainer SEAL, oil clutch shaft retainer RING, snap pinion bushing GEAR, drive hyd. pump CONE,bearing clutch shaft CUP, bearing clutch shaft RING, snap bearing SHAFT ASSY., engine clutch (Incl. Item 10) BUSHING, clutch shaft SEAL, oil clutch shaft GEAR, drive WASHER, thrust drive gear RING, snap, drive gear (.089") RING, snap, drive gear (.093'1 RING, snap, drive gear (.097') RING, snap drive gear (.101") RING, snap, drive gear (.105") RING, snap, drive gear (.109") RING, snap, drive gear (.113'1 RING, snap, drive gear (.115 ') RING, snap, drive gear (.117") * Select One RING, snap, drive gear (.119") RING, snap, drive gear (.121") RING, snap, drive gear (.123") RING, snap, drive gear (.125") RING, snap, drive gear (.127") RING, snap, drive gear (.129") RING, snap, drive gear (.131") RING, snap, drive gear (.133") RING, snap, drive gear (.135") RING, snap, drive gear (.137") BEARING ASSY., ball RING, snap, ball bearing SPRING, oil impeller SHAFT ASSY., transmission clutch (Incl. Item 19) BUSHING, clutch shaft RING, snap clutch shaft RETAINER, bearing

REPLACES OLD PAGE

TP-103-S2 Page 95

ENGINE CLUTCH SHAFT & SHUTTLE CLUTCH Gasoline & Diesel

26 27 21

33

31

30

29 21 26 25

Page 96 TP-103-S2

REPLACES OLD PAGE

ENGINE CLUTCH SHAFT & SHUTTLE CLUTCH (Continued) Gasoline & Diesel ITEM NUMBER

QTY DESCRIPTION

22

0244524-5

1

25

0228748-0 0228749-8 0228750-6 0228751-4 0239384-1 0228752-2 0239385-8 0228753-0 0239386-6

* *

26 27 29 30 31 33

0228754-8 0239387-4 0228755-5 0239388-2 0228756-3 0239389-0 0228757-1 0239390-8 0228758-9 0228153-3 0228152-5 0244307-5 0232833-4 0234090-9 0232835-9

* * * * * * * * * * * * * * * * 2 2 1 1 1 1

TUBE, oil transfer 4 0921210-1 Capscrew, 3✓ 8 U NC x 1 4 0916965-7 Washer, lock 3✓ 8 RING, snap, bearing, intermediate shaft (.069") RING, snap, bearing, intermediate shaft (.073") RING, snap, bearing, intermediate shaft (.077") RING, snap, bearing, intermediate shaft (.081") RING, snap, bearing, intermediate shaft (.083") RING, snap, bearing, intermediate shaft (.085") RING, snap, bearing,intermediate shaft (.087") RING, snap, bearing, intermediate shaft (.089") RING, snap, bearing, intermediate shaft (.091") RING, snap, bearing, intermediate shaft (.093") RING, snap, bearing, intermediate shaft (.095") RING, snap, bearing, intermediate shaft (.097") RING, snap, bearing, intermediate shaft (.099") RING, snap, bearing, intermediate shaft (.101") RING, snap, bearing, intermediate shaft (.103") RING, snap, bearing, intermediate shaft (.105") RING, snap, bearing, intermediate shaft (.107") RING, snap, bearing, intermediate shaft (.109") CUP, bearing CONE, bearing GEAR, driven RING, snap SHAFT, intermediate PLUG

* Select One

500-600 1012401-4 TP-103-S3 Page 97

ENGINE CLUTCH SHAFT & SHUTTLE CLUTCH Gasoline & Diesel (Continued)

22

26 27

33

31

30

29 21 26 25

REVISED 1/74

500-600 Page 97A TP-103-S3 1012401-4

12

11

10

POWER TAKE—OFF SHAFT & GEARS GASOLINE & DIESEL ITEM 1 2 3 4 5 6 7 8

NUMBER

QTY.

0227680-6 0228153-3 0228152-5 0231665-1 0231662-8 0231660-2 0228155-8 0228748-0 0228749-8 0228750-6 0228751-4 0239384-1 0228752-2 0239385-8 0228753-0 0239386-6 0228754-8 0239387-4

2 3 3 1 1 1 1 * * * * * * * * * * *

REVISED 1/74

DESCRIPTION PLUG, Idler shaft CUP, Bearing, front & idler shaft CONE, Bearing, front & idler shaft WASHER, Thrust GEAR, PTO GEAR, Idler SHAFT, Idler RING, Snap, bearing, idler shaft, .069" RING, Snap, bearing, idler shaft, .073" RING, Snap, bearing, idler shaft, .077" RING, Snap, bearing, idler shaft, .081" RING, Snap, bearing, idler shaft, .083" RING, Snap, bearing, idler shaft, .085" RING, Snap, bearing, idler shaft, .087" RING, Snap, bearing, idler shaft, .089" RING, Snap, bearing, idler shaft, .091" RING, Snap, bearing, idler shaft, .093" RING, Snap, bearing, idler shaft, .095"

500-600 1012401-4 TP-103-S3 Page 97B

POWER TAKE—OFF SHAFT & GEARS GASOLINE & DIESEL ITEM 8

NUMBER

QTY.

0228755-5

*

RING, Snap, bearing, idler shaft, .097"

0239388-2

*

RING, Snap, bearing, idler shaft, .099"

0228756-3

*

RING, Snap, bearing, idler shaft, .101"

0239389-0

*

0228757-1

*

RING, Snap, bearing, idler shaft, .103" RING, Snap, bearing, idler shaft, .105"

0239390-8

* *

RING, Snap, bearing, idler shaft, .107" RING, Snap, bearing, idler shaft, .109"

0228758-9

DESCRIPTION

* Use two as required 9

0227666-5

1

CUP, Bearing, front shaft, inner CONE, Bearing, front shaft, inner

10

0227665-7

1

11

0229456-9

3

RING, Snap, bearing, .095"

12

0231661-0

1

SHAFT, P.T.O. front

13

0230740-3 0228737-3

1 *

SPACER, Idler shaft

14

0228739-9

* *

0228740-7

*

0228741-5 0228742-3 0239475-7

* * *

RING, Snap, front shaft, inner bearing, .074" RING, Snap, front shaft, inner bearing, .078" RING, Snap, front shaft, inner bearing, .082" RING, Snap, front shaft, inner bearing, .086" RING, Snap, front shaft, inner bearing, .090"

0228743-1

*

0239476-5 0228744-9

* *

0239477-3

*

0228745-6

* *

0228738-1

0239478-1 0228746-4 0239479-9

* *

0228747-2 * * Use one as required

RING, Snap, front shaft, inner bearing, .070"

RING, Snap, front shaft, inner bearing, .092" RING, Snap, front shaft, inner bearing, .094" RING, Snap, front shaft, inner bearing, .096" RING, Snap, front shaft, inner bearing, .098" RING, Snap, front shaft, inner bearing, .100" RING, Snap, front shaft, inner bearing, .102" RING, Snap, front shaft, inner bearing, .104" RING, Snap, front shaft, inner bearing, .106" RING, Snap, front shaft, inner bearing, .108" RING, Snap, front shaft, inner bearing, .110"

REVISED 1/74

500-600 Page 98 TP-103-S3 1012401-4

SHUTTLE CLUTCH Gasoline & Diesel ITEM NUMBER

QTY

DESCRIPTION

0232127-1

1

CLUTCH ASSY.,transmission (Incl. Items 4 thru 24 & 26)

1

0228064-2

1

RING, snap

2

0228070-9

1

HUB, clutch, front

3

0228071-7

1

HUB, clutch, rear

4

0228046-9

9

PIN, release lever & link

5

0228063-4

6

LEVER, release

6

0223155-3

6

ROLLER, release lever

7

0228043-6

3

LINK ASSY., clutch

8

0228054-3

1

HOUSING, clutch, front 6 0920410-8 Capscrew, 5/16 UNF x 2 6 0919443-2 Nut, 5/16 UNF

9

0228039-4

2

RING, snap

10

0230015-0

2

PLATE, preload

11

0228037-8

2

WASHER,pressure

12

0228067-5

2

PLATE ASSY., pressure

13

0232080-2

6

PLATE ASSY., clutch

14

0228055-0

6

SPRING,clutch plate

15

0228034-5

4

PLATE, clutch

16

0228072-5

SHIM, outer (.015")

0228074-1

SHIM,

outer (.010") (* Use As Req'd)

PLATE, clutch center

17

0228040-2

2

18

0223395-5

12

19

0228042-8

6

RING, snap, release lever

20

0228047-7

6

LEVER, release

21

0228048-5

3

LINK, release lever

22

0223159-5

3

PIN, link

23

0228041-0

6

PIN, pivot, release lever

24

0228053-5

1

HOUSING, clutch, rear

25

0228267-1

1

WASHER, thrust

26

0231082-9

*

SHIM, center plate (.005")

0228075-8

*

SHIM, center plate (.010") (* Use As Req'd)

0228073-3

*

SHIM, center plate (.015")

0224745-0

2

RING, snap, main shaft

27

REVISED 1/74

RING, snap

TP-103-S2 Page 99

REPLACES OLD PAGE

SHUTTLE CLUTCH GASOLINE & DIESEL

18

10 11 12 14

15

13

24

16 17

Page 100 TP

-

103 S2

REPLACES OLD PAGE

-

L.H. SHUTTLE CLUTCH CONTROL ITEM

NUMBER

QTY

1 2

0232985-2 0254693-5

2 1

3 4 5 6

0236050-1 0232958-9 0227711-9 0236409-9

1 * 2 1

7 8 9 10

1003771-1 2019719-0 2019712-5 2019713-3

1 1 1 1

11 12 13 14

0232691-6 0236324-0 0236322-4 0236323-2

1 1 1 1

15 16

0236321-6 0228058-4

1 1

17 18

0236936-1 2019703-4

1 1

DESCRIPTION 0-RING, shifter fork shaft SHAFT, shifter fork 5 0921137-6 Key, Hi-pro FORK, shifter WASHER, shifter fork (* Use As Req'd) RING, snap, shifter fork shaft COLLAR ASSEMBLY, clutch 2 0913611-0 Capscrew, 3/8 UNF x 2-1/2 2 0918317-9 Nut, 3/8 UNF SHIFTER, clutch SPRING HANDLE ASSEMBLY, lockout LATCH ASSEMBLY, lockout 1 0920449-6 Pin, spring 1/4 x 2 2 0916081-3 Screw, machine 1/4 UNC x 1/2 rd. hd.

2 0909367-5 Washer, lock 1/4 int. tooth plt'd TRANSFER, shuttle clutch SPRING, knob KNOB, hand lever STEM, knob 1 0918547-1 Pin, roll ROD, release PIN,control rod 1 0912236-7 Setscrew, 5/16 UNC x 1/2 BLOCK, control rod LEVER, shuttle clutch 1 0921024-6 Capscrew, 1/2 UNC x 2 1 0912333-2 Washer, plain 17/32 x 15/16 x No. 16

AXLE REINFORCEMENT ASSEMBLY 500 FKL SN 1124 & Up 600 FKL SN 1900 & Up 630 FKL SN 3050 & Up ITEM NUMBER QTY 1 1001739-0 1 2 1001744-0 2

3 0926040-7

DESCRIPTION SUPPORT,axle "U" BOLT 2 0913160-8 Nut, 3/4 U NC 2 0919332-7 Washer, lock 3/4 CAPSCREW, 1 U NC x 10 Lg. 1 0922659-8 Nut, 1 UNC 1 0922020-3 Washer, lock 1

REPLACES OLD PAGE

TP-103-S2 Page 101 L.H. SHUTTLE CLUTCH CONTROL

■

5 4 3

AXLE REINFORCEMENT ASSEMBLY

Page 102 TP-103-S2

REPLACES OLD PAGE

OIL PUMP SHUTTLE CLUTCH Gasoline & Diesel ITEM NUMBER QTY

0233280-7 1

1 0229436-1 1 2 0229442-9 1

3 0229433-8 2 4 0229435-3 1 5 1 6 0223279-9 1 7 0233276-5 1 8 0233277-3 1 9 0233278-1 1 10 0924937-6 1 11 0920174-0 1

DESCRIPTION HOUSING ASSY., oil pump (Incl. Items 5 & 2 Side Plates & 2 Bushings Not Serviced Separately) 3 0921969-2 Capscrew, 3/8 UNC x 1-1/2 (Short) 6 0916965-7 Washer, lock 3/8 3 0922130-0 Capscrew, 3/8 UNC x 2-1/4 ( Long) 1 0920174-0 Tee, 1/2 GEAR ASSY., driven SCREEN ASSY., oil 2 0917441-8 Screw, No. 8 UNC x 1/2 2 0917395-6 Washer, lock No. 8 DOWEL, side plate GEAR, drive BODY, pump (Not Serviced Separately) TUBE ASSY., oil pump BODY, relief valve 1 0916168-8 Pin, roll 1/8 x 3/4 PISTON SPRING 0-RING, tube to cover TEE (Not Itemized On Drawing)

TRANSMISSION & HOUSING ITEM NUMBER 1 0234099-0

2 0232535-5 3 0232540-5 4 0243488-4

5 0233246-8 6 0225441-5 7 0226012-3 8 0243999-0

QTY DESCRIPTION 1 HOUSING ASSY., transmission & differential (Incl. P.T.O. Bushing) 10 0923154-9 Capscrew, 1/2 UNC x 1-1/2 2 0923473-3 Capscrew, 1/2 UNC x 1-1/4 12 0916966-5 Washer, lock 1/2 1 0926125-6 Capscrew, 3/4 UNC x 1 1 0916777-6 Washer, cooper 1 0910017-3 Plug, expansion 2-3/8 1 TUBE ASSY., oil filter 1 CAP ASSY., w/dipstick 1 COVER, transmission rear (replaces 0230314-7) 2 0921898-3 Capscrew, 1/2 UNC x 2 6 0921176-4 Capscrew, 1/2 UNC x 1-1/4 2 0919231-1 Capscrew, 1/2 UNC x 1-7/8 10 0916966-5 Washer, lock 1/2 4 0916951-7 Nut, 1/2 UNC 1 GASKET, transmission rear cover 1 PLUG, drain (Magnetic) 1 GASKET, drain plug 1 PLUG

Page 103 103-68 10

103-69

OIL PUMP Shuttle Clutch

TRANSMISSION & HOUSING

Page 104 OIL COOLER - SHUTTLE CLUTCH Gasoline & Diesel PART ITEM NUMBER QTY. DESCRIPTION 1 235004 1

234086 1 254742 1 2 234085 1 0254741 2 1 -

3

1

233473

4 0254023 5 1 -

5 228441 8 6 228465 4 7 209734 6 8 233461 1 9 231988 1

10 234087 2

11 2019371-0 1

233474 1 12 0254022 7 1 -

Cooler, air to oil 4 905655 Capscrew, 1/4 NC x 1/2 ( Diesel) 4 905656 Capscrew, 1/4NC x 5/8 (Gas) 4 914105 Washer, lock 1/4 Tube Assy. , cooler to cover-front (Incl. Nuts) Gas Tube Assy., cooler to cover-front (Incl. Nuts) Diesel 1 917485 Union, 1/2 1 914685 Connector, 1/2 x 3/8 Tube Assy., cover to cooler - front (Incl. Nuts) (Gas) Tube Assy. , cover to cooler - front (Incl. Nuts) Diesel 1 917485 Union, 1/2 1 914685 Connector, 1/2 x 3/8 Tube Assy., cover to cooler (rear) Incl. nuts) (Gas) Tube Assy., cover to cooler (rear) Incl. Nuts) Diesel 1 913888 Elbow, 1/2 Cushion, tube clamp (6 Used on Diesel) Clamp, double Washer, cover-oil cooler Cover Assy. , oil cooler 6 916269 Capscrew, 3/8 NC x 7/8 Bracket, tube clamp rear 1 918018 Bolt, 1/4NC x 1/2 1 .904204 Washer, lock 1/4 1 910880 Nut, 1/4 NC Bracket, tube clamp 1 918018 Bolt, 1/4NC x 1/2 1 904204 Washer, lock 1/4 1 910880 Nut, 1/4 NC Bar, support tube 1 922818 Capscrew, 1/4NC x 1-1/8 1 904204 Washer, lock, 1/4 1 910880 Nut, 1/4NC Tube Assy. , cooler to cover-rear (Incl. Nuts) Gas Tube Assy., cooler to cover-rear (Incl Nuts) Diesel 1 913888 Elbow, 1/2

Page 105 OIL COOLER - SHUTTLE CLUTCH Gasoline & Diesel

103-70

12

1 111111111111

Page 106 TRANSMISSION SHAFTS & GEARS - Shuttle Clutch PART ITEM NUMBER QTY. DESCRIPTION 1 228276 2 235847 3 4 241380 5 230666 6 230223 7 234167 8 209985 9 234000 10 225413 11 225414 12 234000 13 241256 228279 228280 228281 228282 14 228283 228284 228285 228286 15 228287 16 250243 232253 232254 17 232255 232256 232257 18 241492 19 241257 20 227317 21 225404 22 228295 23 225834 24 228294 25 225403 26 227316 27 233997 28 241372 29 228291 30 244861 31 225402 225399 225400 32 232248 232249 33 232245

1

SHAFT, main SEAL, oil RING, snap (one of item 14) CUP, bearing, main shaft, front CONE, bearing, main shaft, front RING, snap, main shaft, front GEAR, main shaft, second CONE, bearing SPACER, main shaft GEAR, main shaft, third GEAR, main shaft, fourth SPACER, main shaft GEAR, main shaft, first RING, snap, bearing retainer (.100") RING, snap, bearing retainer (.105") RING, snap, bearing retainer (.110") RING, snap, bearing retainer (.115") * Use as req'd.

RING, snap, bearing retainer (.120") RING, snap, bearing retainer (.125") RING, snap, bearing retainer (.130") RING, snap, bearing retainer (.135") CUP, oil, main shaft KIT, differential (Inc 1. PINION SHAFT & RING GEAR) RING, snap, rear bearing cup, (.060") RING, snap, rear bearing cup, (.063") RING, snap, rear bearing cup, .066") * Use as req'd.

RING, snap, rear bearing cup, .069") RING, snap, rear bearing cup, .072") BEARING ASSY. GEAR, pinion shaft, first BUSHING, pinion shaft, rear PIN, pinion shaft bushing COUPLING, pinion shaft COLLAR, splined GEAR, pinion shaft, fourth SPACER, pinion, shaft BUSHING, pinion shaft, front GEAR, pinion shaft, third COUPLING, pinion shaft, second & third COLLAR, splined GEAR, pinion shaft, second WASHER, thrust SHIM, pinion shaft (.010") SHIM, pinion shaft (.005") * Use as req'd SHIM, pinion shaft (.006") SHIM, pinion shaft (.008") RING, snap, front bearing

Page 107 103-74

TRANSMISSION SHAFT & GEARS

4 5 6 7 9 10 11 12 13 14 15 2 )-1

i

-41D40

20 37 3635 34 341.

24 23 22 20 31 2610 29 28 27 26 25 21 19 18

17

16

Page 108 TRANSMISSION SHAFTS & GEARS - Shuttle Clutch (Cont'd) PART ITEM NUMBER 34 35 36 37 38

235438 232247 225449 232243 230318

QTY. 1 1 1 1 1

DESCRIPTION CUP, bearing, front CONE, bearing, front NUT, bearing, adjusting PLUG, pinion shaft bearing PLUG, reverse idler shaft

TRANSMISSION GEAR SHIFT Forward & Reverse Transmission PART ITEM NUMBER

QTY.

1 2

228307

1 2

3 4

202864 232302 212785 233097 202875 232192 226023 207772 203465

2 1 1 9 1 1 1 1 1 2

234027 234008 235630 225837 227195 905360 224925 905360

1 1 1 1 * 2 4 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

0235942 0 -

DESCRIPTION GASKET, control cover WIRE, lock, shift fork & lug setscrew (Use 18" of 910815 for each) SETSCREW, shift fork & lug COVER, control SCREW, control cover SCREW, control cover RING, snap, shift lever pivot washer COVER, dust, shift lever socket KNOB, shift lever LEVER, gear shift (replaces 228308) WASHER, shift lever PIN, pivot shift lever 1 911006 PLUG, expansion, 5/16 FORK, shift, second & third ROD, shift, second & third FORK, shift, first & fourth ROD, shift, first & fourth WASHER, shift rod (*Use as recfd.)

BALL, interlock, shift rod, 3/8 SPRING, detent, shift rod BALL, detent, shift rod, 3/8

Page 109 103-75

103-76

TRANSMISSION SHAFTS & GEARS

TRANSMISSION GEAR SHIFT

Page 110 DIFFERENTIAL Gasoline & Diesel PART ITEM NUMBER

QTY.

1

231902

2

2 3

228314 230049

4 5 6 7 8 9 10 11 12

213651 228313 228315

2 2 2 2 1 1 1 2 2 1 12

13 14 15

206579 232186 227563

206575 210009 210008 241751

2 2

250243 241756

DESCRIPTION CARRIER, differential bearing 4 921212 CAPSCREW, 7/16 NC x 1/2, plated 4 918199 LOCKWASHER, 7/16, plated WASHER, thrust side pinion GEAR, side WASHER, thrust, side gear PINION, side SHAFT, side pinion GEAR, ring PIN, lock, side pinion shaft CUP, bearing, case CONE, bearing, case CASE, differential BOLT, ring gear (w/o NUT) 1 916770 NUT, 5/16 SHIM, carrier, (.004") (*As req'd. ) SEAL, oil, carrier 0-RING, packing, bearing carrier KIT (Incl. #7 KIT (Incl. # 12

BRAKE Gasoline & Diesel PART NUMBER ITEM

QTY.

239500 239499 800532 800531 250626 800410

2 1 1 1 1 2 2

228253

4

800393

2

8

800411

2

9 10 11

239542 227746 239533

2 2 4

1 2 3 4 5 6 7

DESCRIPTION CARRIER, differential (See DIFFERENTIAL GROUP) LEVER, actuating, R. H. LEVER, actuating, L. H. CAM, actuating, L. H. CAM, actuating, R. H. KIT, brake shoe (Incl. 2 SHOES w/LINING) PIN, pivot SPRING, brake PLATE ASSY., support (Incl. BRAKE SUPPORT, ANCHOR & SHOE RETAINER) 2 913717 CAPSCREW, 1/2NC x 1-1/4 2 904208 LOCKWASHER, 1/2 STUD, support plate 1 915011 NUT, 5/8NC DRUM, brake RING, retaining, brake drum WASHER, spring

Page 111 103-77

2

DIFFERENTIAL Gasoline & Diesel

13

12 11

103-78

BRAKE Gasoline & Diesel

11

Page 112 FINAL DRIVE & REAR AXLE Gasoline & Diesel PART ITEM NUMBER QTY. 1 0232186 7 2 2 252158 8 -

1 1 2 2 2 2 2

3 ( 237612 237611 4 244961 5 209890 6 227520 7 225113 8 237613

9 253437 10 227516 2 11 233180 8 CO253438 6 -

12 253435 253439

13 230068 14 228509 15 231666 16 218284 17 218285 18 210241 19 227524 20 237614 21 222455 22 233186 23 230069 24 227536

* * * 2 2 2 2 2 2 2 2 2 2 2 2

25 227598 1 26 227678 2 27 240445 2 28 2a7929 29 237615 2 30 916404 2 31 229116 2 32 233189 2 33 233191 4 34 233190 2

DESCRIPTION SEAL, oil, pinion shaft, inner (replaces 230851) STUD, housing 1 910923 NUT, 3/4NC HOUSING, final drive. L.H. HOUSING, final drive, R.H..

SEAL, pinion shaft, inner CUP, bearing, pinion shaft, inner CONE, bearing, pinion shaft, inner TUBE ASSY., oil pinion shaft SHAFT, pinion (f/Std.) 1 910157 KEY, woodruff, 3/8 x 2-3/4 SHIM, bearing cover, . 006" (Paper) (*Use as req'd between steel shims) COVER, pinion shaft bearing STUD, pinion shaft bearing cover 1 904206 LOCKWASHER, 3/8 1 910123 NUT, 3/8NC SHIM, bearing cover, . 003" (Steel) SHIM, bearing cover, . 010"(Steel) (*Use as req'd.

SHIM, bearing cover, . 005" (Steel) CUP, bearing, pinion shaft, outer CONE, bearing, pinion shaft, outer SXLE, rear SEAL, oil, rear axle CONE, bearing, rear axle, outer CUP, bearing, rear axle, outer SPACER, drive gear GEAR, drive RING, snap, gear GASKET, housing pan CORK, housing PAN, housing 1 920333 PLUG, pipe, 3/8 10 921210 CAPSCREW, 3/8NC x 1 plated 10 916965 LOCKWASHER, 3/8 plated RING, snap rear axle bearing cup CUP, bearing, rear axle, inner CONE, bearing, rear axle, inner SHIM, rear axle bearing, . 005" (*Use as req'd.)

WASHER ASSY., (Incl. PIN) 1 921291 PIN, roll, 3/16 x 5/8 CAPSCREW, rear axle, 5/8NF x 1-1/4 1 917373 LOCKWASHER, 5/8 CAP, rear axle inner bearing STRIP reinforcing, oil pan, inner STRIP reinforcing, oil pan, end STRIP reinforcing, oil pan, outer ,

,

,

Page 113 103-79

FINAL DRIVE & REAR AXLE Gasoline & Diesel

10

Page 114 REVERSING GROUP — LEFT

600 Fork Lift SN 1216 & Up PART ITEM NUMBER QTY. DESCRIPTION 1 1002375 2 1 Frame, mounting left (replaces 1000064) 2 912411 4 Capscrew, 5/8" UNC x 1-1/2" Grade 8 1 904209 Washer, lock 5/8" -

REVERSING GROUP-RIGHT 600 Fork Lift SN 1216 & Up PART ITEM NUMBER QTY. DESCRIPTION 1 1002376 0 1 Frame, mounting right (gas) (replaces 2019361) 2 921411 3 Capscrew, 5/8" UNC x 1-1/2" Grade 8 1 904209 Washer, lock 5/8" 3 921172 1 Capscrew, 5/8" UNC x 2-1/4" Grade 8 1 904209 Washer, lock 5/8" 1 903574 Nut, Jam 5/8"UNC 4 2019402 1 Tube Mount, power steering 5 920640 1 Capscrew, 5/8" UNC x 1" Grade 5 1 904209 Washer, lock 5/8" 6 249788 2 Rod, battery hold down 1 920397 Nut, 1/4" UNC plated 1 918264 Washer, lock 1/4" 7 2019537 1 Clamp, battery (Gas) -

REPLACES OLD PAGE

TP-103-S2 Page 115

REVERSING GROUP—LEFT

REVERSING GROUP—RIGHT

Page 116 TP 103 S2 -

-

REPL ACES OLD PAGE

FLOOR PLATE LEFT w/ FOOT SHUTTLE ITEM NUMBER QTY DESCRIPTION 1 2019658-0 1 FLOOR PLATE ASSY. 2 2019664-8 1 PEDAL ASSY. 1 2019723-2 Tread, heel 1 2019724-0 Tread, toe 1 0913958-5 Fitting, grease, 1/4" st. drive 3 0232958-9 1 WASHER 4 0227711.9 1 RING, snap 5 0917666-0 1 YOKE, 1/2 UNF end 6 0917648-8 1 PIN, yoke 1/2 1 0918452-4 Pin, cotter, 1/8 x 1 7 0913177-2 1 NUT, 1/2, jam 8 2019666-3 1 ROD, foot shuttle 1 0918452-4 Pin, cotter, 1/8 x 1 9 2019665-5 1 LEVER, foot shuttle 1 0901278-2 Screw, set 3/8 UNC x 1 1 0916950-9 Nut, 3/8 UNC 10 2019401-5 1 PLATE, shuttle clutch 11 2019575-6 1 CLAMP 12 0921791-0 2 CAPSCREW, 1/2 UNF x 1-1/2 13 0921360-4 2 CAPSCREW, 5/8 UNC x 2-1/4, Gr. 5 1 0915726-4 Nut, 5/8 NC 1 0917373-3 Washer, lock, 5/8 14 0912900-8 * WASHER, flat, 5/8 (* Use as Req'd)

FLOOR PLATE LEFT w/POWER ASSIST SHUTTLE 600 Forklift SN 1216 & Up ITEM NUMBER QTY DESCRIPTION 1 2020170-3 1 FLOOR PLATE ASSEMBLY 1002307-5 1 FLOOR PLATE ASSEMBLY-630 FKL 2 1002464-0 1 PEDAL ASSEMBLY, power shuttle 1 2019724-0 Tread 1 0913958-5 Fitting, lube 1/4" st. drive 3 0232958-9 1 WASHER 4 0227711-9 1 RING, snap 5 0917666-0 3 YOKE, 1/2" UNF end 6 0917648-8 3 PIN, yoke 1/2" 1 0918452-4 Pin, cotter 1/8 x 1 7 0913177-2 3 NUT, Jam 1/2" 8 2020222-2 2 CYLINDER ASSEMBLY, displacement 9 2020175-2 1 VALVE, shuttle 10 0916586-1 3 PIN, headed (drilled) 1 0918458-1 Pin, cotter 3/16" x 1" 11 2020197-6 1 ROCKER 1 0902871-3 Setscrew, socket 3/8" 1 0228248-1 Setscrew, pointed 5/8" UNC 12 2020196-8 1 SPACER 1 0905759-7 Setscrew, socket 1/4" 13 2019401-5 1 PLATE, shuttle clutch 14 2019575-6 1 CLAMP 15 0921791-0 2 CAPSCREW, 1/2" UNF x 1-1/2" flat head socket 16 0923269-5 1 CAPSCREW, 5/8" UNC x 2-1/2", Gr. 5 1 0915726-4 Nut, 5/8" UNC 1 0917373-3 Washer, lock 5/8" 17 0912900-8 1 WASHER, flat 5/8" 18 0917373-3 2 WASHER, lock 5/8" 19 1000977-7 1 CAPSCREW, 1/2" UNF x 2" Gr. 5 (Full Th'd) 1 0913177-2 Nut, jam 1/2" UNF 20 2020171-1 *1 PIVOT, cylinders 1 0902871-3 Setscrew, socket 3/8" 1 0921137-6 Key, hi-pro 21 2020172-9 *1 PIVOT, valve 1 0902871-3 Setscrew, socket 3/8" 1 0921137-6 Key, hi-pro Items 20 and 21 to be used with 254693 Shift Fork Shaft

REPLACES OLD PAGE

TP-103-S2 Page 117

FLOOR PLATE LEFT w/FOOT SHUTTLE 9 12

11

FLOOR PLATE LEFT w/POWER ASSIST SHUTTLE

12 I0

15 13

14 56 16 18

19

17

Page 118 TP 103 S2 -

-

REPLACES OLD PAGE

REVERSING GROUP & FENDERS

**

500 Forklift Gas & Diesel Buckmaster Gas & Diesel

ITEM NUMBER QTY DESCRIPTION

* **

1 1002460-2 1 0 FRAME, mounting (left) 1000533-8 0 1 FRAME, mounting (Left) 2 2019782-8 1 0 FRAME, mounting (right) diesel Prior to SN 687 1002459-4 1 0 FRAME, mounting (right) SN 687 & Up 1000534-6 0 1 FRAME, mounting (right) 3 0926161-1 6 6 CAPSCREW, 5/8 UNC x 1-1/2 Gr. 8 (Gas Only) 1 0917373-3 Washer, lock 5/8 0926161-1 4 4 CAPSCREW, 5/8 UNC x 1-1/2, Gr. 8 (Diesel Only) 1 0917373-3 Washer, lock 5/8 4 2019402-3 1 1 TUBE MOUNT, power steering 5 0923113-5 2 2 CAPSCREW, 5/8 UNC x 1, Gr. 5 1 0917373-3 Washer, lock 5/8 6 0249788-1 2 2 ROD, battery hold down (Gas & Diesel) 1 0920397-7 Nut, 1/4 UNC 1 0918264-3 Washer, 1/4 7 2019537-6 1 1 CLAMP, battery (Gas) 1000093-3 1 1 CLAMP, battery (Diesel) 1002193-9 1 1 CLAMP, battery (Diesel Optional) 8 2019422-1 1 1 "U" Bolt 2 0916622-4 Nut, 1/4 UNC 2 0916964-0 Washer, lock 1/4 9 2019761-2 1 1 GUARD, fender left 10 2019760-4 1 1 GUARD, fender right 11 0921176-4 6 6 CAPSCREW, 1/2 UNC x 1-1/4, Gr. 5 1 0916951-7 Nut, 1/2 UNC 1 0916966-5 Washer, lock 1/2 12 0921333-1 4 4 CAPSCREW, 5/16 UNC x 1 , Gr. 5 1 0917372-5 Nut, 5/16 UNC 1 0917356-8 Washer, lock 5/16 13 2019757-0 1 0 FLOOR PLATE, left 2019972-5 0 1 FLOOR PLATE, left 14 2020214-9 1 1 FLOOR PLATE, right rear 15 2020213-1 1 1 FLOOR PLATE, right battery cover 16 0921332-3 11 11 CAPSCREW , 5/16 UNC x 3/4 , Gr. 5 1 0923300-8 Washer, lock 5/16 internal 17 2019759-6 1 0 PLATE, weight 18 0924739-6 2 2 CAPSCREW, 3/4 UNC x 2-3/4, Gr. 5 1 0913160-8- Nut, 3/4 UNC 1 0917015-0 Washer, lock 3/4 19 2019774-5 1 1 WEIGHT, counter (Optional) 20 1000853-0 4 0 CAPSCREW, 3/4 UNC x 10-1/2 , Gr. 5 (Optional) 1 0913160-8 Nut, 3/4 UNC 1 0917015-0 Washer, lock 3/4 21 1000875-3 1 0 WEIGHT, inner counter (Optional) 22 0915823-9 2 0 CAPSCREW, 3/4 UNC x 8, Gr. 5 (Optional) 1 0913160-8 Nut, 3/4 UNC 1 0917015-0 Washer, lock 3/4 23 2020110-9 4 4 SCREW, all thread (Optional) 1 0913160-8 Nut, 3/4 UNC 1 0914726-5 Washer, lock 3/4 1 0913078-2 Nut, jam 3/4 UNC 24 0925748-6 2 2 CAPSCREW, 5/8 UNC x 1-1/4, Gr. 8 (Diesel) 1 0917373-3 Washer, lock 5/8 2019778-6 1 0 DECAL, load capacity plate (500 FKL-Not Shown) 0234214-7 1 1 DECAL, warning (Not Shown)

Page 119 103-83

REVERSING GROUP & FENDERS (-0

c0

Page 120 FLOOR PLATE GROUP -RIGHT 500 & 600 Fork Lift *Gas **Diesel ITEM NUMBER QTY. DESCRIPTION * ** 1 2019369 2 2019367 3 911170

1 1 1 1 1 1

Floor Plate Assembly, right Lock Assembly, brake Capscrew, 5/16" UNF x 1-1/4" Grade 5 1 922932 Nut 5/16" UNF self-lock As Req. 901165 Washer, flat

4 912194

1 1

Capscrew, 1/2" UNF x 3-1/4" Grade 2 1 915 315 Nut, 1/2" UNF, self-lock Pedal Assembly, foot Yoke, #10 UNF, w/14" hole (Prior to SN 8CA 905 600) (replaces 2019629) (Prior to SN 8CG 627-500) 1 917644 Pin, yoke 1/4(P " 1 900800 Pin, cotter 1/16" x 3/4" Yoke, 1/4" UNF (Effective with SN 8CA 905 & Up-600 (EffectiveSN yoel/ k w4”ith 8CG 627-500) 1 917644 Pin 1 900800 Pin, cotter 1/16" x 3/4" Nut, #10 UNF machine screw (Prior to SN 8CA 905-600) (Prior to SN 8CG 627-500) Nut, jam 1/4" UNF (Effective with SN 8 CA 905 & Up-600) (Effective with SN 8CG 627 & Up-500) Cable, control 68" (Prior to SN 8CA 905-600) (Prior to SN 8CG 627-500) Cable, control 68" (Effective with SN 8CA 905 & Up-600) (Effective with SN 8CG 627 & Up-500) Spring, return Washer, Plain Capscrew, 5/;6" UNC x 5/8" Grade 5 1 917330 Washer, plain Arm Assembly, rocker 1 914929 Nut, lock 3/8"UNF Rod, accelerator 2 900800 Pin, cotter 1/16" x 3/4" Pivot Assembly, throttle Linkage, accelerator (Prior to SN 8CA 905-600) (Prior to SN 8CG -627-500) 1 900800 Pin, cotter 1/16" x 3/4" Linkage, accelerator (Effective with SN 8CA-905-600) (Effective with SN 8CG-627-600) 1 900800 Pin, cotter 1/16" x 3/4" Bracket, governor Capscrew, 5/46" UNC x 3/4" Grade 2 1 904205 Washer, lock 5/16" Capscrew, 1/2" UNF x 3-1/2" Grade 2 1 913177 Nut, jam 1/2" UNF 1 915315 Nut, 1/2" UNF self-lock Capscrew, 5/16" UNF x 2" Grade 2 2 225265 Washer, friction 1 227731 Spring, friction washer 1 922932 Nut, 5/;6" UNF self-lock Lever Assembly, hand throttle Knob, hand throttle

5 2019366 0917662 9

1 1 1 2

0917662 9

12

917415

22

920437

22

2019621

1 1

8 2020113

1 1

9 2015064 10 917330 11 916277

1 1 -2 -2

12 2019710

- 1

13 2019709

- 1

14 2019708

- 1

15

2019434 6

1

-

2020112 5

1

-

-

-

7

15

-

-

16 2019349 17 903626

1 2 -

18 911979

1 1

19 910332

1 1

20 2019365 21 220901

1 1 1 1

-

Page 121 103-84

FLOOR PLATE GROUP - RIGHT

13

14

15 16

17

Page 122 FLOOR PLATE (Left w/Foot Shuttle) 500 & (Buckmaster) 500 SN 687 & Up, Buckmaster SN 585 & Up ITEM

PART NUMBER

QTY.

DESCRIPTION Floor Plate Assy.

Pedal Assy. (replaces 2020244) 2 2020247 Tread 1 913917 Fitting, lube, 1/4, drive Washer Ring, Snap Yoke, 1/2NF, end Pin, yoke, 1/2 1 900806 Pin, cotter, 1/8 x 1 Nut, 1/2 , jam Rod, foot shuttle Lever, foot shuttle 1 901278 Screw, set, 3/8NC x 1, sq. hd. , cut. pt .

1 910324 Nut, 3/8NC Plate, shuttle clutch Clamp Capscrew, 1/2NF x 1-1/2, flat head 1 910308 Nut, 5/8NC 1 904209 Lockwasher, 5/8 Washer, flat 5/8 (*Use as req'd.)

1 2

2020243 1002470 1

1 1

3 4 5 6

232958 227711 917666 917648

1 1 2 2

7 8 9

9 13177 2020245 2020246

2 1 1

10 11 12 13

2019401 2019575 921791 914876

1 1 2 1

14

912900

-

Page 123 103-85

FLOOR PLATE (Left w/ Foot Shuffle)

Page 124 FLOOR PLATE GROUP 500 SN 687 & Up, 600 SN 1216 & Up, Buckmaster SN 585 & Up (*Gas & **Diesel) PART ITEM NUMBER QTY. DESCRIPTION 1002305 9 t * -

1 1000700 1 1 2 1000701 1 1

3 1000702 1 1 4 1000703 11

5 2019366 1 1 6 0915335 4 11

7 2019365 1 1 8 220901 1 1 9 911979 11 -

10 0916394 0 -

11

11 917662 1 2

12 920437 2 2 13 2020113 1 1 14 2019349 1 0 15 903626 20 16 2020112 1

17 2015064 1 18 1000674 0 19 10006 78 0 20 1000676 0

0 1 1 1 1

21 1000675 0 1

Floor Plate Assembly, right 630F KL

Floor Plate Assembly, right Lock Assembly, brake 1 916168 Pin, spirol 1/8" x 3/4" Shaft, rocker Rod, pull 1 900805 Pin, cotter 1/8" x 3/4" Pedal Assembly, foot Capscrew, 1/2" UNF x 3-1/4" Grade 5 (replaces 912194) 1 915315 Nut, self lock 1/2" UNF Lever Assembly, hand throttle Knob, hand throttle Capscrew, 1/2" UNF x 3 1/2" Grade 5 (replaces 911979 and 0916324 0) 1 913177 Nut, jam 1/2" UNF 1 915315 Nut, self- lock 1/2" UNF Capscrew, 5/16" UNF x 2" Grade 5 2 2252 65 Washer, friction 1 227731 Spring, friction washer 1 922932 Nut, self-lock 5/16" UNF Yoke, adjustable 1/4" 1 917644 Pin, yoke 1/4" 1 900800 Pin, cotter 1/16" x 3/4" Nut, jam 1/4" UNF Cable, control 68" Bracket, governor Capscrew, 5/;6" UNC x 3/4" Grade 2 1 904205 Washer, lock 546" Linkage, accelerator 1 900800 Pin, cotter 1/16" x 3/4" Spring, return Bracket Arm Assembly, rocker Bracket Assembly 1 900800 Pin, cotter 1/16" x 3/4" Rod, accelerator 2 900800 Pin, cotter 1/16" x 3/4" -

-

Page 125 103-86

FLOOR PLATE GROUP

------

--..

1

I .....-.../

16

10

Page 126 SEAT MOUNT, COWLING & WEIGHT 600 Fork Lift SN 1216 & Up PART ITEM NUMBER QTY, DESCRIPTION 1 1002515-3 1 2 0923114-3 4

0916310-6 3

Bracket Assembly, seat (replaces 1000008) 1/2" UNC x 1" Grade 5, Plated (replaces 903637)

Capscrew,

Capscrew, 1/2" UNC x 1" Grade 5,

1 904208 Washer, lock 1/2" Nut, 1/2" UNC 4 1000 239 2 Bracket, seat adjusting 5 903630 12 Capscrew, 3/8" UNC x 1" Grade 2 1 910324 Nut, 3/8" UNC 1 904206 Washer, lock 3/8" 6 2019490 1 Side S h'et, right 7 2019491 1 Side Sheet, left 8 924633 11 Capscrew, 1/4" UNC x 1/2" plated 9 916019 1 Capscrew 1/4" UNC x 3/4" plated 1 916964 Washer, lock 1/4" plated 10 245858 1 Box, tool 11 2019372 1 Base Bar, air filter 12 910329 2 Nut, jam 3/8" UNF 13 2019383 1 Hood Assembly, top 14 916532 6 Screw, 1/4" UNC x 3/4" round head 15 2019030 3 Nut, speed 16 2019381 1 Hood Assembly, side right 1004656 3 Decal, signature 1 1 1004656 3 Decal, symbol 17 2019382 1 Hood Assembly, side left 1 924550 Decal, signature 1 924320 Decal, symbol 18 2019370 1 Tube Extension, air cleaner 19 2019353 1 Casting, center 20 2019355 1 Casting, top 2 1003548 3 Transfer, 600 21 2019620 2 Bolt, 5/8" UNC x 13" hex head 1 910921 Washer, flat 5/8" 1 904209 Washer, lock 5/8" 22 912075 2 Capscrew, 5/8" UNC x 5" Grade 2 1 910921 Washer, flat 5/8" 1 904209 Washer, lock, 5/8" 1 910308 Nut, 5/8" UNC 23 2019439 1 Plate, bottom casting 24 2019438 1 Bar, clamp 25 90378 2 2 Capscrew, 1/2" UNC x 3-1/2" Grade 2 1 910325 Nut, 1/2" Grade 2 1 904208 Washer, lock 1/2" 2019354 1 Casting, bottom 26 1 Apron (Used for Minimum Counterweight) (Not Serviced) 27 918342 2 Capscrew, 5/8" UNC x 7-1/2" Grade 2 1 910921 Washer, flat 5/8" 1 904209 Washer, lock 5/8" 28 (2019495 1 Bracket Assembly, right hood 2019496 1 Bracket Assembly, left hood 29 918749 4 Screw, #10 x 1/2" drive 30 1042349 9 1 Grille (replaces 2019376) 31 915803 2 Screw, 5/16"UNC x 5/8" thread cutting 1 923300 Washer, internal tooth 5/16" 32 1000724 1 Support, air cleaner 3 910325 1

-

-

-

-

Page 127 SEAT MOUNT, COWLING & WEIGHT

103-87

(0

Page 128 SEAT MOUNT, COWLING & WEIGHT 500 Fork Lift SN 687 & Up Gas* Diesel** PART ITEM NUMBER 1 1002515-3

2 0923114-3 0916310-6

3 910325 4 1000239 5 903630

6 2019490 7 2019491 8 924633 9 916019 10 11 12 13

245858 2019372 910329 2019383 1000671 916532 2019030 2019381

(

14 15 16

17 2019382

QTY. * ** I1 4 4 3 3

DESCRIPTION Bracket Assembly, sea t (replaces 1000008) Capscrew, 1/2" UNC x 1" Grade 5, Plated (replaces 903637) Capscrew, 1/2" UNC x 1", Grade 5

1 904208 Washer, lock 1/2" 1 1 Nut, 1/2" UNC 2 2 Bracket, se at adjusting 12 4 Capscrew, 3/8" UNC xl" Grade 2 1 910324 Nut, 3/8" UNC 1 904206 Washer, 1 ock 3/8" 1 1 Side Sheet, right 1 1 Side Sheet, left 11 11 Capscrew, 1/4" UNC xl /2" plated 1 1 Capscrew, 1/4" UNCx 3/4" plated 1 916964 Washer, lock 1/4" plated 1 1 Box, tool 1 0 Base Bar, air filter 2 0 Nut, jam 3/8" UNF I 0 Hood Assembly, top 0 1 Hood Assembly, top 6 6 Screw, 1/4" UNC x 3/4" round head 3 3 Nut, speed 1 1 Hood Assembly, side right 1 1004656-3 Decal, si gnature 1 924320 Decal, symbol 1 1 Hood Assembly, sidele ft 1 1004656 3 Decal, signature 1 924320 Decal, symbol 1 0 Tube Extension, air cleaner 1 1 Shell. radiator -

18 2019370 19 2019758

2 1003546 7 Transfer, 500 -

20 904541

21 247856

6 6 Capscrew, 1/2" UNC x 1-3/4" Grade 2 1 910325 Nut, 1/2" UNC 1 904208 Washer, lock 1/2" 1 1 Grille Assembly 1 0924453 4 Decal, trademark combined (Replaces 0924245) 4 4 Capscrew, 1/2" UNC x 1" Grade 5 1 904208 Washer, lock 1/2" 1 0 Support, air cleaner 0 I Bracket, air cleaner 0 2 Capscrew, 1/2" UNC x 3/4" Grade 5 1 904208 Washer, lock 1/2" 0 2 Capscrew, 7/16" UNC x 3/4" Grade 5 1 904207 Washer, lock 7/16" 0 4 Capscrew, 5/16" UNC x 3/4" Grade 5 1 904205 Washer, lock 5/16" -

22 916310 23 1000724 24 1000539 25 916309 26 916253 27 915809

Page 129 103-88

SEAT MOUNT, COWING & WEIGHT

P

Page 130 SEAT MOUNT & COWLING Buckmaster SN 585 & Up PART ITEM NUMBER QTY. DESCRIPTION ** 1 1002515 3 1 1 Bracket Assembly, seat (replaces 1000008) 2 0923114 3 7 7 Capscrew 1/2" UNC x 1" Grade 2 1 904208 Washer, lock 1/2" 3 910325 1 1 Nut, 1/2" UNC 4 1000239 2 2 Bracket, seat adjusting 5 903630 12 4 Capscrew, 3/8" UNC x 1" Grade 2 1 910324 Nut, 3/8" UNC 1 904206 Washer, lock 3/8" 6 2019490 1 1 Side Sheet, right 7 2019491 1 1 Side Sheet, left 8 924633 11 11 Capscrew, 1/4" UNC x 1/2" plated 9 916019 1 1 Capscrew, 1/4" UNC x 3/4" plated 1 916964 Washer, lock 1/4" plated 10 245858 1 1 Box, tool 11 2019372 1 0 Base Bar, air filter 12 910329 2 0 Nut, jam 3/8" UNF 13 2019383 1 0 Hood Assembly, top 1000671 0 1 Hood Assembly, top 14 916532 6 6 Screw, 1/4" UNC x 3/4" round head 15 2019030 6 6 Nut, speed 16 2019381 1 1 Hood Assembly, side right 1 1004656 3 Decal, signature -

-

-

17 2019382 1 1 Hood assembly, side left 1 1004656 3 Decal, signature -

18 2019370 1 0 Tube Extension, air cleaner 19 1000300 1 1 Shell, radiator and reservoir 2 2020206 Decal, buckmaster 1 2020233 Decal, radiator 1 2020231 Decal, oil level 3 918850 Plug, pipe 1/4" 1 905263 Plug, sq. hd. NPT 1 2017702 Breather, 1/4" NPT 1 901726 Elbow, 1" NPT 90 degree st.

1 1000295 Cover 1 2019927 Gasket 4 903630 Capscrew, 3/8" UNC x 1" Grade 2 4 904206 Washer, lock 3/8" 20 916313 2 2 Capscrew, 1/2" UNC x 1-3/4" Grade 5 21 910325 4 4 Nut, 1/2" UNC 22 904208 4 4 Washer, lock 1/2" 23 1000724 1 0 Support, air cleaner 24 1000539 0 1 Bracket, air cleaner 25 916309 0 2 Capscrew, 1/2" UNC x 3/4" Grade 5 1 904208 Washer, lock 1/2" 26 916253 0 2 Capscrew, 7/16" UNC x 3/4" Grade 5 1 904207 Washer, lock 7/16" 27 915809 0 4 Capscrew, 5/16" UNC x 3/4" Grade 5 1 904205 Washer, lock 5116" 28 247856 1 1 Grille 29 916309 4 4 Capscrew, 1/2" UNC x 3/4" Grade 5 1 904208 Washer, lock 1/2"

Page 131 ■

••■111111•1•11111■■••=1•111.■

SEAT MOUNT & COWLING

103-89

4,14% ,,:b4w7,29 „woo sob

„044. Rte,,tb cs-baW,42°02 — 5i1K124%, o o o

00

N

1 co

Page 132 SEAT GROUP PART ITEM NUMBER QTY. 1 2019443 1 2 913997 4

7 1 3 1003377 1 4 246860 -

1095434-5 1

DESCRIPTION Frame, seat Bolt, 3/8" UNC x 1" carriage 1 910324 Nut, 3/8" UNC 1 904206 Washer, lock 3/8" Cushion, seat (replaces 246861) Cushion, back * 4 916604 Capscrew, 1/4" UNF x 3/4" * 4 916964 Washer, lock 1/4" Belt, seat

FENDER & FLOOR PLATE 600 Fork Lift SN 1216 & Up ITEM NUMBER QTY.

DESCRIPTION

( 2019454 1 2019453 1 2 903638 6

Guard, fender left Guard, fender right (Not Illustrated) Capscrew, 1/2" UNC x 1-1/4" Grade 2 1 910325 Nut, 1/2" UNC 1 904208 Washer, lock 1/2" Capscrew, 5/16" UNC x 1" Grade 5 1 917372 Nut, 5/16" UNC plated 1 917356 Washer, lock 5/16" plated Spacer, fender Bolt, carriage 1/2" UNC x 8" 1 910325 Nut, 1/2" UNC 1 904208 Washer, lock 1/2" Floor Plate, center left CapscreN, 5/16" UNC x 3/4" self-tap 1 923300 Washer, lock internal Capscrew, 5/16" UNC x 3/4" Grade 5 1 923300 Washer, lock internal Floor Plate, center right rear Floor Plate, center battery cover right

1

3 914392 4 4 2019541 2 5 2019630 2

6 2019459 1 11 7 923730 8 915809 5

9 2020209 1 1 10 2020210 2019647 1 234214

1

1002381 0 1 -

Decal, load capacity plate (Not Illustrated) 4 904516 Screw, drive # 6 x 1/4" Decal, warning (Not Illustrated) Decal, load capacity plate (Not illustrated) (630 FKL)

Page 133 103-90

103-91

SEAT GROUP

FENDER & FLOOR PLATE

Page 134 STEERING COLUMN GROUP 500 Fork Lift SN 687 & Up 600 Fork Lift SN 1216 & Up Buckmaster SN 585 & Up PART ITEM NUMBER QTY. 1 1 2

2019340

1

2019951 (

916316

3 919231 2 4 243760 1 5 249505 '1 6 244457 2 7 919391 2 8 232694 9 228255 1 10 242933 1 11 0252471-8 1 12 0246722-3 1 2019342 1 13 ( 2019903 1 14 916532 4

2019553 1 2020230 1 1002355-4

1

DESCRIPTION Column Assembly, control Column Assembly, control 500 & 600 Buckmaster Capscrew, 1/2" UNC x 2-1/2" Grade 5 1 910325 Nut, 1/2" UNC 1 904209 Washer, lock 1/2" Capscrew, 1/2" UNC x 1-7/8" Grade 5 1 904208 Washer, lock 1/2" Shaft, upper steering Valve Assembly, steering control 4 903630 Capscrew, 3/8" UNC x I" Grade 2 4 904206 Washer, lock 3/8" Ring, snap, steering shaft Washer, plain (As Req'd) Shim (As Req'd.)

Bushing, steering shaft Wheel, hand steering Nut, steering wheel (replaces 208584 ► Cap Assembly, steering wheel (replaces 1142505) Plate, cover 500 & 600 Plate, cover Buckmaster Screw, 1/4" UNC x 3/4" machine rd. hd.

1 2019030 Nut, speed Decal, control 500 & 600 (Not Shown) Decal, control Buckmaster (Not Shown) Decal, control 630 (Not Shown)

HYDRAULIC PUMP Drive & Mounting PART ITEM NUMBER QTY.

1 246413 1 2 234386 1

3 210024 1 4 234385 1 5 217492 * 6 227500 2 7 236065 1 1 8 24 6414 9

1

DESCRIPTION SHAFT ASSY., pump drive (Incl. GEAR) RETAINER, pump drive bearing 3 921181 SCREW, #10-24 x 1/2 BEARING, pump drive RING, snap drive bearing SHIM, . 005" (*Use as req'd) 0-RING SEAL, oil pump ADAPTER, hydraulic pump 2 903638 CAPSCREW, 1/2NC x 1-1/4 PUMP ASSY. , hydraulic (See HYDRAULIC PUMP Group for Components)

Page 135 STEERING COLUMN GROUP

103-92

12

14

103-93

HYDRAULIC PUMP Drive & Mounting

Page 136 HYDRAULIC RAM Power Steering ITEM

PART NUMBER

QTY.

DESCRIPTION

1

252630 252155

1 1

RAM ASY., power steering (Incl. items 1 thru 16) ROD ASY., piston (Incl. BUSHING) 1 912808 FITTING, lube, 1/4-28 1 915315 NUT, lock, 1/2NF BUSHING ASY. , ram ends (replaces 242492) SEAL, wiper scraper RING, snap RING, back up (replaces 244081) 0-RING ELBOW, 3/8 tube x 1/4 RING, back up (replaces 244080) 0-RING, guide, 3/4 x 1/8 GUIDE ASY. , piston rod (Incl. 3, 5, 6, 8 & 9) CYLINDER AS-Y., power steering ram (Not Serviced) 1 912808 FITTING, lube, 1/4-28 1 920316 ELBOW, 450 , 3/8 tube x 1/4 PISTON ASSY. , ram (Incl. items 13, 14, & 15) RING, split wear RING, sealing 0-RING, 1-5/16 x 1-1/2 x 3/32 SPACER (Not Illustrated)

2 3 4 5 6 7 8 9 10 11

0252431 2

2 1 1 1 1 1 1 1 1 1

12 13 14 15 16

244257 250236 244 074 923895 252493

1 2 1 1 1

0244019 6 -

244324 244083 0926722 0 -

924157 919135 0928022 8 -

923574 244 077 -

1003726-5

—

—

KIT, seal (Incls. Items 3,5,6,8,9,13,14 & 15)

DUAL HYDRAULIC PUMP PART ITEM NUMBER QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

251880 250325 244038 250279 250280 245685 250331

251804 252058 252061 0256202 3 -

250336 250330 250342 250343 234692 250333 250332 25 0324 (252070 919801

1 1 4 4 4 4 4 1 1 1 1 2 1 1 1 3 1 1 1 2 6

PUMP ASSY., hydraulic (Dual) COVER ASSY., pump (Incl. 2 of item 15) PIN, dowel RING, sealing RING, back-up SEAL, wear plate PLATE, wear PLATE, gear SHAFT & GEAR ASSY., drive SHAFT & GEAR ASSY., idler PLATE ASSY., bearing (Incl. item 11) (replaces 250341) BEARING, needle PLATE, gear GEAR, pump GEAR (w/INTERNAL SPLINE) BEARING, needle BEARING, roller BODY ASSY. , hydraulic (Incl. items 1 Of item 15 & 16) SEAL, oil CAPSCREW CAPSCREW, 3/8NC x 4

Page 137 ■•■■■■1■ 1111■111

HYDRAULIC RAM Power Steering

103-94

103-95

DUAL HYDRAULIC PUMP

Page 138 CONTROL VALVE-POWER STEERING ITEM

PART NUMBER

1

249505 239181

2 3 4 5 6

243496

QTY. DESCRIPTION 1 1 1 1 1 1 1

7 8 9 10 11 12 13 14 15

239180 239177 239196 923337 239179 239178 239176 239197 239188

1 1 1 7 1 1 1 6 1

16 17 18 19 20

239189 239195

1 1 1 2 1

243495 627265 239229

VALVE ASSY. , control (Incl. Items 1 thru 18) PLATE, mounting 4 922751 CAPSCREW, 5/16NC x 5/8 SEAL, oil mounting plate SEAL, quad ring SEAL, 0-ring LOCATOR CONTROL PARTS ASSY. , (Incl. SLEEVE, SPOOL & VALVE HOUSING) DRIVE GEROTOR SET CAP, end CAPSCREW, 1/4NC SPACER PLATE PIN, centering SPRING, centering SPRING, compression 1 921874 BALL, steel, 1/4 SEAT, check PLUG, seal SEAL, 0-Ring RACE, bearing BEARING, needle thrust KIT (Incl. t2,3,4, & 18

Page 139 103-96

CONTROL VALVE - POWER STEERING

12 11

10

Page 140 POWER STEERING LINES PART ITEM NUMBER QTY. DESCRIPTION 1 2

2019436 905663

1 1

3

903644

2

4 5 6

2019435 2019479 922457

1 2 2

7

923717

1

8 9

2019473 921409

1 1

10

1

11

1

12

2019539

0243207 8 -

13 14 15 16 17

234087

0251697 9 0251698 7 -

-

2019470 2018970

2 1 1 1 1 2 1

BAR, bottom tube clamp CAPSCREW, 5/16NC x 1-1/2, gr. 2 1 904205 WASHER, lock, 5/16 1 910323 NUT, 5/16NC CAPSCREW, 5/8NC x 1-1/2, gr. 2 1 904209 WASHER, lock, 5/8 C LAMP, center tube HOSE ASSY., 42" CONNECTOR, 9/16-18 to 3/4-16 reducing (Incl. 0-RING) 1 921885 0-RING, 3/8 tube CONNECTOR, 3/4-16 to 7/8-14 reducing (Incl. 0-RING) 1 921-349 0-RING, 1/2 tube RETURN TUBE, power steering CONNECTOR, 3/4-16 st. thread (Incl. 0-RING) 1 921349 0-RING, 1/2 tube CONTROL VALVE (See POWER STEERING CONTROL VALVE f/Components) RAM ASSY. , power steering (See POWER STEERING RAM ASSY., f f/Components) UNION, 3/8, 90 0 elbow, bulkhead CLAMP, hose BRACKET, tube clamp (Not Shown) 1 915620 BOLT, cge, pltd. , 1/4NC x 1-1/2 1 915564 NUT, 1/4NC lock TUBE ASSY., ram R. H. TUBE ASSY., ram L.H. TUBING, steering CLAMP, hose

Page 141 103-97

POWER STEERING LINES

Page 142 PUMP & RESERVOIR LINES 500 Fork Lift SN 687 & Up ITEM

PART NUMBER

QTY.

DESCRIPTION

1

2019489

2

2 3 4 5 6 7 8

2019400 901727

9 10 11

2019436 2019480 2019485

12 13

2019437 227526

14 15

922457

16 17 18

250499 250500

Hose, 1-1/2" x 12" 2 2019813 Clamp, hose 1-1/16*2 Connector, suction 1-1/4"NPT Elbow, 1-1/4" NPT 90 degree st.

Cover, filter (Incl. 0-Ring) (See Reservoir Group) Bushing, reducer, 1-1/4" *1" Nipple, pipe, 1" x 1-1/2" Element, filter Capscrew, 3/8" UNC x 2-1/2" Grade 2 1 904206 Washer, lock 3/8" 1 910324 Nut, 3/8" UNC Bar, bottom tube clamp Hose Assembly, 42" Hose Assembly, 24" (Incl. 0-Ring) 1 921206 0-Ring, .924 ID x . 116W Bar, tube clamp U-Bolt 2 904206 Lockwasher, 3/8" 2 910324 Nut, 3/8" UNC Valve, control (See Control Valve f/Components) Connector, (Incl. 0-Ring) 9/16"-3/4" 1 921885 0-Ring, 3/8" Valve, control (See Power Steering Control Valve f/Components Shim (*As Required) Spring 1 915905 Ball, 3/8" 1 921349 0-Ring, .644 ID x .087 W Valve, relief 150 P. S. I. Tube, pressure Pump, hyd. (See Hyd. Pump f/Components Connector, 1/2" (Incl. 0-Ring) 1 921349 0-Ring. 644 ID x . 087 W Connector, reducing 3/4" (Incl. 0-Ring) 1 921349 0-Ring, .644 ID x .087 W Pressure Tube, power steering Tube Assembly, suction

901830 901520 2014809 903635

19 20 21 22

250508 2019474

23

922981

24 25

2019475 2019 476

923717

Page 143 103-98

PUMP & RESERVOIR LINES

Page 144 PUMP & RESERVOIR LINES Buckmaster SN 585 & Up ITEM

PART NUMBER

QTY.

DESCRIPTION

1 2 3 4

20148 W 901520 901830 2019350

1 1 1 1

5 6 7 8 9 10 11

901727 2019400 2019489 2019813 2019476 251880 922981

1 1 2 4 1 1 1

12 13

2019474 2019485

1 1

14 15•

2020241 923717

1 1

16 17 18 19

20;9475 250508 250499 250500

1 1

20 21

2020242 922522

1 1

22 23

2019943 912182

1 2

24 25

2019914 7

227526

1 1

26 27

2019436 903635

1 1

28

922457

3

29 30

2019937 8

Element, filter Nipple, pipel" close Bushing, reducer pipe, 1" to 1-1/4" Cover, filter (Incl. 0-Ring) 1 923584 0 Ring, 3" ID x 1/8" W. Elbow, st. 1-1/4, 90 degree Connector, 1-1/4 suction Hose, suction 1-1/2 x 12 Clamp, hose Tube, suction Pump (See Pump Assembly) Connector, reducing (Incl. 0-Ring) 1 921349 0-Ring, .644 ID x .087 W. Tube, pressure Hose Assembly, 3/4 x 24" (Incl. 0-Ring) 1 921206 0-Ring, .924 ID x .116 W. Valve, control (See Control Valve Assembly) Connector, reducing (Incl. 0-Ring) 1 921349 0-Ring, .644 ID x .087 W. Pressure Tube, power steering Valve, relief 150 PSI (Incl. Items 18 & 19) Shim (*As recfd.)

Spring 1 915905 Ball, 3/8 1 921349 0-Ring, .644 ID x .087 W. Hose Assembly, 3/8 x 38" Connector, st. (Incl. 0-Ring) 1 921885 0-Ring, .468 ID x .078W. Valve, 2 spool (See Valve Assembly) Capscrew, 1/4 NC x 1-3/4 1 904204 Lockwasher, 1/4 Bar, tube clamp U-Bolt 2 904206 Lockwasher, 3/8 2 910324 Nut, 3/8 NC Bar, bottom tube clamp Capscrew, 3/8 NC x 2-1/2 1 904206 Lockwasher, 3/8 1 910324 Nut, 3/8 NC Connector, reducing (Incl. 0-Ring) 1 921885 0-Ring, .468 ID x . 078 W. Hose Assembly, 3/8 x 10" Elbow, adjustable 90 degree (Incl. 0-Ring) 1 921885 0-Ring, .468 ID x .078 W. -

-

-

923905

1

1 1

REPLACES OLD PAGE

TP-103-S2 Page 145

PUMP & RESERVOIR LINES (Continued) Buckmaster SN 585 & Up

30 36

34,...,..71

12

kfffl A*, '' \ 3,, ,/,

1 i-A- 1

23 29 14

33 18 19

.

/ / I

28 22/ 21 / /

/ / //1"

/ /x'

I

2

411( 1PL<-7 . 3 5

QTY

ITEM

NUMBER

31 32

0249505-9 2019902-2

1 2

33

2019899-0

1

34

2019900-6

1

35 36

2014647-8 0922523-6

2 2

37 38

2019940-2 2019300-9

2 1

DESCRIPTION VALVE, steering control LINK 2 0904020-5 Pin, cotter 1/16 x 3/4 HANDLE ASSY., saw feed 1 0913917-1 Fitting, lube 1/4 drive 65° HANDLE ASSY., side shift 1 0913917-1 Fitting, lube 1/4 drive 65° KNOB ELBOW, 9/16-18 adjustable 90° (Incl. 0-Ring) 1 0921885-0 0-Ring .468 ID x .078 W. HOSE ASSEMBLY, 1/4 x 48" CYLINDER ASSY., side shift

11 ..._,.

Page 146 TP 103 S2 REPLACES OLD PAGE -

-

PUMP, RESERVOIR & FOOT SHUTTLE HYDRAULICS

**

600 SN 1216 & Up 630 Forklift NUMBER QTY * **

DESCRIPTION

1 2 3 4 5 6 7

2014809-4 0901520-7 0901830-0

8 9 10

2020229-7 0922981-6

1 1 1 1 1 1

11 12

2019474-2 2019485-8

1 1 1 1

13 14 15

0922457-7

1 1 1

1 1 1

16 17 18

2020179-4 2019437-9 0227526-1

1 1 1

1 1 1

19 20

2019436-1 0921972-6

1 1

1 1

21 22 23

0250508-9 0250499-1 0250500-6

1 1 * * 1

1

24

2019422-1

1

1

25 26

2019932-9 0924744-6

1 1 2 2

27 28 29

2020180-2 2019936-0 0923717-3

1 1 1 1 3 3

30 31

0923282-8

1 1 2 2

32 33 34

2020181-0 2019933-7 0922522-8

1 1 1

ELEMENT, filter NIPPLE, pipe 1" close BUSHING, reducer 1-1/4" to 1" COVER, filter (Incl. 0-Ring) (See Reservoir Group) ELBOW, 1-1/4 NPT 90° st.

CONNECTOR, suction 1-1/4 NPT HOSE,1-1/2 x 12 2 2019813-1 Clamp, hose TUBE ASSY., suction PUMP, hydraulic (See Hyd. Pump f/ components) CONNECTOR, reducing 3/4 (Incl. 0-Ring) 1 0921349-7 0-Ring .6441 D x .087 W. TUBE, pressure HOSE ASSY., 24" (Incl. 0-Ring) 1 0921206-9 0-Ring .924 ID x .116W VALVE, control (See Control Valve f/components) VALVE, control (See Power Steering Control Valve f/components) CONNECTOR , (Incl. 0-Ring) 9/16"— 3/4 1 0921885-0 0-Ring .468 ID x .078 W. HOSE ASSY., 54" BAR, tube clamp U-BOLT 2 0916865-7 Washer, lock 3/8 2 0916950-9 Nut, 3/8 UNC BAR, bottom tube clamp CAPSCREW, 3/8 UNC x 2-1/2 Gr. 5 1 0916965-7 Washer, lock 3/8 1 0916950-9 Nut, 3/8 UNC VALVE, relief 1500 PSI (Incl. Items 22 & 23) SHIM (* As Required) SPRING 1 0915905-4 Ball, 3/8 1 0921349-7 0-Ring .644 ID x .087" W "U" BOLT 2 0916622-4 Nut, 1/4 UNC 2 0916964-0 Washer, lock 1/4 BRACKET, relief & flow divider CAPSCREW, 5/8 UNC x 1-1/2 Gr. 5 1 0917373-3 Washer, lock 5/8 TUBE, relief to tank TUBE, pressure flow divider to relief valve CONNECTOR, reducing 3/4-16 to 7/8-14 (Incl. 0-Ring) 1 0921349-7 0-Ring .644 ID x .087 W. FLOW DIVIDER (See Flow Divider f/ components) CAPSCREW, 1/4 UNC x 1-1/2 Gr. 5 1 0916964-0 Washer, lock 1/4 1 0916622-4 Nut, 1/4 UNC TUBE, return flow divider to tank TUBE, pressure power steering CONNECTOR, st (Incl. 0-Ring) 1 0921885-0 0-Ring .468 ID x .078 W. (Continued on next page)

ITEM

0901727-8 2019400-7 2019489-0

1 1 1 1 1 1 2

0 0 0 0 0 0 2

1 1 1

REPLACES OLD PAGE TP-103-S2 Page 147

PUMP, RESERVOIR AND FOOT SHUTTLE HYDRAULICS

ITEM

NUMBER

QTY

DESCRIPTION

35

2020176-0

1 1

HOSE, pressure 22" 1 0921885-0 0-Ring .468 ID x .078 W. VALVE, shuttle (See Shuttle Valve f/ components) HOSE, valve to cyl. & return, 15" PLATE, orifice CYLINDER ASSY. (See Cyl. Assy f/ components) ELBOW, st. 1/4 ADAPTOR, swivel union 7/16-18 to 1/4 NPT 0-RING, .468 ID x .078 W.

36 37 38 39 40 41 42

2020177-8 1000197-2 0901722-9 0925222-2 0921885-0

1 3 2 2 1 3 3

1 3 2 2 1 3 3

Page 148 TP-103-S2

REPLACES OLD PAGE

RESERVOIR ASSEMBLY ITEM NUMBER QTY DESCRIPTION 1 2019398-3 1 RESERVOIR ASSY.,

500 FKL Prior to SN 687 600 FKL Prior to SN 1216 Buckmaster Prior to SN 585 1000026-3 1 RESERVOIR ASSY., 500 FKL SN 687 & Up 600 FKLSN 1216 & Up 1000082-6 1 RESERVOIR ASSY., Buckmaster SN 585 & Up 1 0901653-6 Plug, 3/8 sq. hd.

1 0901652-8 Plug, 1/4 sq. hd.

2 2019351-2 1 BREATHER ASSY., w/dip stick 3 2019350-4 1 COVER, filter 2 0916950-9 Nut, 3/8 UNC 2 0916965-7 Washer, lock 3/8 1 0923584-7 0-Ring 3 ID x 1/8 W. 4 0925707-2 4 CAPSCREW, 3/4 UNC x 3, Gr. 5 * 0918433-4 Washer, flat 3/4 (* As Req'd) 1 0913160-8 Nut, 3/4 UNC 1 0919332-7 Washer, lock 3/4 5 0921360-4 4 CAPSCREW, 5/8 UNC x 2-1/4, Gr. 5 1 0917373-3 Washer, lock 5/8 6 0921360-4 4 CAPSCREW, 5/8 UNC x 2-1/4, Gr. 5 1 0915726-4 Nut, 5/8 UNC 1 0917373-3 Washer, lock 5/8 7 2018674-8 3 PIN, cylinder 1 0922949-3 Pin, spirol 1/4 x 1-1/2 8 1000025-5 2 SPACER, reservoir 500 FKL SN 687 & Up 600 FKLSN 1216 & Up Buckmaster SN 585 & Up 9 0923112-7 2 CAPSCREW, 5/8 UNC x 1-3/4, Gr. 5 500 FKL SN 687 & Up 600 FKL SN 1216 & Up Buckmaster SN 585 & Up 1 0917373-3 Washer, lock 5/8 10 1000027-1 2 BRACKET, upper 500 FKL SN 687 & Up 600 FKL SN 1216 & Up Buckmaster SN 585 & Up 11 0925705-6 4 CAPSCREW, 5/8 UNC x 5, Gr. 5 500 FKL SN 687 & Up 600 FKL SN 1216 & Up Buckmaster SN 585 & Up 1 0916726-4 Nut, 5/8 UNC 1 0917373-3 Washer, lock 5/8 12 2019399-1 1 PIN, mast 500 FKL Prior to SN 687 600 FKL Prior to SN 1216 Buckmaster Prior to SN 585 1 0923502-9 Capscrew, 1/2 UNC x 4 , Gr. 5 1 0916951-7 Nut, 1/2 UNC 1 0916966-5 Washer, lock 1/2 1000061-0 1 PIN, mast 500 FKL SN 687 & Up 600 FKL SN 1216 & Up Buckmaster SN 585 & Up

REPLACES OLD PAGE

TP-103-S2 Page 149

RESERVOIR ASSEMBLY

10

Page 149A TP 103—S2 RESERVOIR ASSEMBLY 630 FORKLIFT

NUMBER QTY ITEM

1002315-8 1 1

2 0253478-2 1

3 0921206-9 1

4 3016282-0 1

5 1002335-6 1

6 1002342-2 1 7 0925707-2 4

8 0921360-4 4 9 0921360-4 4

10 1002334-9 2

11 1000025-5 2 12 0923112-7 2 13 1000027-1 2 14 0925705-6 2

15 1000061-0 1

DESCRIPTION RESERVOIR ASSY., (Incl. Items 2,3,4,5,6, Plug, Nuts & Washers) 1 2017752-3 Plug, magnetic STRAINER 0-RING GASKET, cover COVER, 6 0916950-9 Nut, 3/8 UNC 6 0916965-7 Washer, lock 3/8 FILTER, breather assy.

CAPSCREW , 3/4 U NC x 3 Gr. 5 As Req. 0918433-4 Washer, flat 3/4 1 0913160-8 Nut, 3/4 U NC 1 0919332-7 Washer, lock 3/4 CAPSCREW, 5/8 U NC x 2-1/4 Gr. 5 1 0917373-3 Washer, lock 5/8 CAPSCREW, 5/8 U NC x 2-1/4 Gr.5 1 0915726-4 Nut, 5/8 U NC 1 0917373-3 Washer, lock 5/8 PIN, pivot 2 0920415-7 Capscrew, 3/8 U NC x 1-1/4 Gr.5 2 0916965-7 Washer, lock 3/8 SPACER, reservoir CAPSCREW 1 0917373-3 Washer, lock 5/8 BRACKET, upper CAPSCREW, 5/8 UNC x 5 Gr. 5 1 0915726-4 Nut, 5/8 UNC 1 0917373-3 Washer, lock 5/8 PIN, mast

INSERT AFTER PAGE 149A

TP-103-S2 Page 149B RESERVOIR ASSEMBLY 630 FORKLIFT

Page 150 TP-103-S2 REPLACES OLD PAGE

CONTROL VALVE LEVERS & CYLINDERS 3 Spool ** 4 Spool ITEM

NUMBER

QTY

DESCRIPTION

* **

2019538-4 0921328-1

1 2 2 1 1 2 2 2 1 1

1 2 2 1 1 2 2 2 1 1

11

0923717-3

3

5

12 13

2018381-0 2016907-4

2 1

2 1

14 15

2016318-4

1 0 1 3

1 2 3 4 5 6 7 8 9 10

2019482-5 0901520-7 0901726-0 0901681-7 2019481-7 2019483-3

16

0925689-2 0925689-2

1 1 0 3

17

1001673-1

3

4

18 19

2019344-7 2019345-4

1 1

1 1

20

1002417-5

2

3

21

1002415-9

1

1

22 23 24

2019551-7 2018661-5

1 3 1

0 4 1

28 29

2019472-6 0921472-7 2017858-8 2017789-5 2019027-8 2018138-4 2018668-0

1 1 1 1 1 1 1

1 1 1 1 1 1 1

30

2019346-2

1

1

25 26 27

CYLINDER ASSEMBLY, side shift (See Side Shift Cyl. f/Comp.)

HOSE ASSEMBLY, 3/8"-1 Wire x 32" NIPPLE, 1" NPT ELBOW, 1" NPT 90 degree st.

ELBOW,1" NPT 90 degree HOSE ASSEMBLY, 3/8"-1 Wire x 24" HOSE ASSEMBLY, 3/8"-1 Wire x 36" CYLINDER ASSEMBLY, tilt (See Tilt Cyl. f/Comp.)

TEE, swivel nut ELBOW, 7/8"-45 degree adjustable (Incl. 0-Ring) 1 0921349-7 0-Ring, .644 ID x .087 W. CONNECTOR, reducing 3/4"-16 to 7/8-14 (Incl. 0-Ring) 1 0921349-7 0-Ring, .644 ID x .087 W. PLATE, orifice 1/8" hole UNION, hose adaptor 1/2" pipe to 7/8"-14 (Incl. 0-Ring) 1 0921205-1 0-Ring, .755 ID x .097 W. HOSE ASSEMBLY, 1/2"-2 Wire x 30" VALVE, control (3 spool) (See Control Valve f/Comp.)

VALVE, control ( 4 spool) (See Control Valve f/Comp.)

CAPSCREW, 5/16" UNC x 3" grade 5 1 0917372-5 Nut, 5/16" UNC 1 0917356-8 Washer, lock 5/16" LINK ASSEMBLY 1 0904020-5 Pin, cotter 1/16" x 3/4" SHAFT, control handles SPACER, valve shaft 1 0922949-3 Pin, swivel 1/4" x 1-1/2" HANDLE, control (short) 1 2014647-8 Knob, handles 1 0913917-1 Fitting, lube 1/4" drive 65° HANDLE, control (long) 1 2014647-8 Knob, handles 1 0913917-1 Fitting, lube 1/4" drive 65° SPACER, valve shaft PIN, clevis (See Control Valve) NIPPLE, hose 3/4" (Incl. 0-Ring) 1 0921206-9 0-Ring, .924 ID x .116W TUBE, tilt cylinder TEE, adaptor union 1/2" FILTER, return line (Incl. Valve & Cartridge) CARTRIDGE, replaceable VALVE, by-pass NIPPLE, hose 1" to 1" NPT HOSE, 1" x 8-1/2" 2 0921912-2 Clamp, hose 1-1/16" to 2" SPACER, tube

REPLACES OLD PAGE

TP-103-S2 Page 151 CONTROL VALVE LEVERS & CYLINDERS

O

21

18 19

20

9 20

O 0 20 '

17 16

1<

30

15 lirevi

14

13 /

/

Page 151 A TP-103-S2 CONTROL VALVE LEVERS & CYLINDERS 630 Forklift ITEM 1 2 3

NUMBER

QTY

4 5

0901520-7 0916737-0 2017858-8 2017789-5 2019027-8 2018138-4 1002356-2

1 1 1 1 1 1 1

6

2018661-5

1

7 8

0925689-2

1 3

9

0923717-3

3

10 11 12 13

0921279-6 2019472-6 0921472-7 0921328-1

2 1 1 1

14 15 16 17

2019538-4 1000393-7 1002354-7 0921402-4

1 2 2 4

18 19

1001673-1

2 3

20 21 22 23

2019344-7 2019345-4 1002415-9

3 1 1 2

24

1002417-5

1

25 26

2019551-7 2019346-2

1 1

DESCRIPTION NIPPLE, 1" NPT ELBOW, 1" NPT 90° st.

FILTER, return line (Incl. Valve & Cartridge) CARTRIDGE, replaceable VALVE, by-pass NIPPLE, hose 1" to 1" NPT HOSE, 1" x 14-1/2" Lg. 2 0921912-2 Clamp, hose 1-1/16" to 2" NIPPLE, hose 3/4" (Incl. 0-Ring) 1 0921206-9 0-Ring .924"ID x .116" W VALVE, control (3 spool) (See Control Valve Assy. f/ components) CAPSCREW, 5/16 UNC x 3 Gr. 5 1 0917372-5 Nut, 5/16 UNC 1 0917356-8 Washer, lock 5/16 CONNECTOR, reducing 3/4-16 to 7/8-14 (Incl. 0-Ring) 1 0921349-7 0-Ring .644 ID x .087 W. ELBOW, 3/4-16 adjustable TUBE, tilt cylinder TEE, adaptor union 1/2 ELBOW, 7/8-45° adjustable (Incl. 0-Ring) 1 0921349-7 0-Ring .644 ID x .087 W. TEE, swivel nut HOSE ASSY., 3/8" x 30" ( 2 Wire) HOSE ASSY., 3/8" x 40" ( 2 Wire) ELBOW, 3/4-16 adjustable (Incl. 0-Ring) 1 0921349-7 0-Ring .644 ID x .087 W. CYLINDER ASSY., tilt (See Tilt Cyl. Assy. f/ components) LINK ASSY. 1 0904020-5 Pin, cotter 1/16 x 3/4 PIN, clevis (See Control Valve) SHAFT, control handles SPACER,valve shaft HANDLE, control (Long) 1 2014647-8 Knob, handles 1 0913917-1 Fitting, lube 1/4-65° HANDLE, control (Short) 1 2014647-8 Knob, handles 1 0913917-1 Fitting, lube 1/4-65° SPACER, valve shaft SPACER, tube

INSERT AFTER PAGE 151A TP

-

103 S2 Page 151B -

CONTROL VALVE LEVERS & CYLINDERS 630 Forklift

TO MAST LIFT CYLINDERS

10

/

17 16

/

/

/

/ 14

/

17

3

\

17 \\16

\ 11 \ 15

Page 152 TP-103-S2

REPLACES OLD PAGE

CONTROL VALVE LEVERS & CYLINDERS Buck master ITEM

NUMBER

QTY

1 2

2020241-2 0925689-2

1 3

3

1002415-9

3

4 5

2014647-8 1002417-5

4 1

6

1001673-1

4

7

2019020-3

4

8

2019345-4

1

9 10

2019344-7 2018661-5

1 1

11 12 13 14 15 16 17 18 19

0921912-2 2018668-0 2018138-4 0901726-0 2017858-8 0901520-7 0901681-7 2018381-0 0923717-3

2 1 1 1 1 2 1 2 5

20

0921328-1

1

21

2016907-4

1

22 23 24 25 26 27 28 29

2014737-7 2019472-6 2019538-4 0921472-7 2019483-3 2019481-7 2020162-0 2019725-7

1 1 1 1 2 2 2 4

DESCRIPTION VALVE, control (4 Spool) (See Control Valve) CAPSCREW, 5/16 NC x 3 1 0917356-8 Lockwasher, 5/16 1 0917372-5 Nut, 5/16 NC HANDLE, control 1 0913917-1 Fitting, lube, 1/4 drive 65° KNOB, handle HANDLE, control 1 0913917-1 Fitting, lube, 1/4 drive 65° LINK ASSY. 1 0904020-5 Pin, cotter, 1/16 x 3/4 PIN, clevis (See Control Valve) 1 0918448-2 Pin, cotter (See Control Valve) SPACER, valve shaft 1 0922949-3 Pin, spirol, 1/4 x 1-1/2 SHAFT, control handles NIPPLE, hose, 1-1/6-12 to 1" hose (Incl. 0-Ring) 1 0921206-9 0-Ring, 924 IDX .116 W. CLAMP, hose, 1-1/16-2 HOSE, 1" x 8-1/2 NIPPLE, hose 1" to 1" NPT ELBOW, 1" x 8-1/2 FILTER, return line NIPPLE, 1" NPT close ELBOW, 1" NPT 90° PLATE, orifice, 1/8" hole CONNECTOR, 3/4-16 to 7/8-14 reducing (Incl. 0-Ring) 1 0921349-7 0-Ring, 644 IDX. 087 W. ELBOW, 7/8-14 45° adjust. (Incl. 0-Ring) 1 0921205-1 0-Ring, .755 IDX .097W. UNION, hose adapter, 1/2" pipe to 7/8-14, 90° (Incl. 0-Ring) 1 0921205-1 0-Ring, .755 IDX .097 W. HOSE ASSY., 48" TUBE, tilt TEE, swivel nut TEE, adapter union, 1/2 HOSE ASSY., 36" HOSE ASSY., 24" CYLINDER ASSY., tilt (See Cylinder Assy) HOSE ASSY., 60" (In Hose Reel Group)

REPLACES OLD PAGE

TP-103-S2 Page 153

CONTROL VALVE LEVERS & CYLINDERS

28

Page 154 TP - 103 - S2 REPLACES OLD PAGE CONTROL VALVE 3 Spool ** 4 Spool ITEM NUMBER —

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

2018984-1 2019279-5 2018987-4 2018986-6 2018988-2 1002544 2018989-0 2019025-2 0915477-4 0923562-3 0923946-8 0907859-3 1010800-9 0928346-6 2018998-1 0925190-1 2019001-3 2018992-4 2018993-2 2018994-0 2018995-7 0921205-1 2018999-9

2015955-4 2019282-9 2019015-2 0926542-2 2019017-9 2019016-1 2019018-7 2019020-3 0918448-2 2019282-9 2019014-6 2019019-5 2019011-2 2019007-0 2019005-4 2019008-8 2019012-0 0917433-5 2019009-6 2019006-2 0916964-0 2019652-3 2019653-1 2019654-9 2019655-9 0915903-9 2019656-4 2019657-2 0918267-6

QTY

DESCRIPTION

1 0 0 1 1 1 0 1 2 2 1 1 1 1 1 1 3 0 0 3 6 6 8 10 8 10 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 3 ——

VALVE, control (3 Spool) (Serviced by Sections Only) VALVE, control (4 Spool) (Serviced by Sections Only) COVER, left hand SECTION, 4 way SECTION, 4 way SECTION, 3 way COVER, right hand COVER, right hand (630 FKL) STUD, 3/8 UNC x 8 STUD, 3/8 UNC x 9-3/4 NUT, 3/8 UNC 0-RING, seal (exhaust) 0-RING, seal (pressure) PLUG, 1/4 NPT CARTRIDGE, main relief 1750 PSI (Incl. Items 12 to 23) (replaces 2018985-8) 0-RING, seal WASHER, back-up 0-RING, seal BODY, relief RING, piston POPPET, relief SHIM, (.040) (Use As Req'd) SHIM, (.020) (Use As Req'd) SHIM, (.010) (Use As Req'd) SPRING 0-RING, seal CAP, relief HOUSING SPOOL, 4 way SPOOL, 3 way POPPET, check SPRING, check 0-RING, seal (inner) 0-RING, seal (inner) WASHER, back-up (inner) 0-RING, seal (outer) WASHER, back-up (outer) BODY, relief PIN, handle PIN, cotter SPRING, Check PLUG, lift check PLUG, 3 way SPOOL, seal COLLAR, stop SPRING, centering COLLAR, spool WASHER, lock SCREW BONNET SCREW, 1/4 UNC x 7/8 (Incl. Item 47) WASHER, lock 1/4 COLLAR, stop HOLDER, detent SPRING, detent BALL, follower detent BALL, steel 7/32 SLEEVE, detent BONNET,detent WASHER,

* **

1 3 8 12 1 3 4 4 3 3 1 1 5 7 — 2 6 8 —— 12 16 6 8 6 8 1 3 3 4 2 4 5 5 5 5 1 1 6 8 5 7 3 4 2 3 2 3 2 3 6 8 6 8 6 8 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1

(Continued on next page)

REPLACES OLD PAGE TP 103—S2 Page 155

CONTROL VALVE

35

33 22

37 32 31

60 35 34 ( 25 23 22

22

7

16

,

22

(Z3

0

29 29 3 39

3° 36 27 39

21 1

W

58

0 4 e( a 39 40 41

0

3 2736 30 31

/

0

3

39

40

AP 22 42

0 24 43 21 45 47 c<28 29 41 4/ ..- 32 5‘/ 22 44 I lu 31 18

10

N--46

In

33

19

23

22 CD-2 3

11

CONTROL VALVE (Continued) ITEM NUMBER QTY DESCRIPTION 56 57 58 59 60

2019698-6 2019699-4 0920107-0 0908944-2 2019280-3

1 1 1 1 1 1 1 1 —2

WASHER, lock, light 7/16 CAPSCREW, 7/16 UNF x 1/2 PLUG, port PLUG, 1/2 NPT CARTRIDGE, cylinder port relief 1500 PSI

37

Page 155A TP-103-S2 CONTROL VALVE 630 Forklift ITEM NUMBER QTY DESCRIPTION — 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

1007282-0 2018984-1 2018987-4 1002540-1 1002544-3 2018989-0 0915477-4 0923562-3 0923946-8 0907859-3 1002539-3 0928346-6 2018998-1 0925190-1 2019001-3 2018992-4 2018993-2 2018994-0 2018995-7 2019870-1 0921205-1 2018999-9

2015955-4 2019015-2 0926542-2 2019017-9 2019016-1 2019018-7 2019020-3 0918448-2 2019282-9 2019014-6 2019019-5 2019011-2 2019007-0 2019005-4 2019008-8 2019012-0 0917433-5 2019009-6 2019006-2 0916964-0 2019652-3 2019653-1 2019654-9 2019655-6 0915903-9 2019656-4 2019657-2 0918267-6 2019698-6 2019699-4 0920107-0 0908944-2 1002541-9 1002542-7

1 1 1 2 1 3 6 8 8 1 1 1 1 1 1 3 3 — — 1 2 11 3 3 1 2 5 2 4 12 6 6 3 3 3 5 3 1 6 4 3 1 1 1 1 4 6 2 2 2 2 8 2 2 2 4 2 2 1 1 1

VALVE, control (3 Spool) COVER, left hand SECTION, 4 way SECTION, 3 way COVER, right hand STUD, 3/8 UNC x 8 NUT, 3/8 UNC 0-R ING,seal (exhaust) 0-RING, seal (pressure) PLUG, 1/4 NPT CARTRIDGE, main relief 2000 PSI (Incl. Items 11 to 22) 0-RING, seal WASHER, back-up 0-RING, seal BODY, relief RING, piston POPPET, relief SHIM (.040) (Use as Req'd) SHIM (.020) (Use as Req'd) SHIM (.010) (Use as Req'd) SPRING SPRING 0-RING, seal CAP, relief HOUSING SPOOL, 4 way SPOOL, 3 way POPPET check 0-RING, seal (inner) 0-RING, seal (inner) WASHER, back-up (inner) 0-RING, seal (outer) WASHER, back-up (outer) BODY, relief PIN, handle PIN, cotter SPRING, check PLUG, lift check PLUG, 3 way SPOOL, seal COLLAR, stop SPRING, centering COLLAR, spool WASHER, lock SCREW BONNET SCREW, 1/4 UNC x 7/8 (Incl. Item 47) WASHER, lock 1/4 COLLAR, stop HOLDER, detent SPRING, detent BALL, follower detent BALL, steel 7/32 SLEEVE, detent BONNET, detent WASHER WASHER, lock, light 7/16 CAPSCREW, 7/16 UNF x 1/2 PLUG, port PLUG, 1/2 NPT VALVE, relief 1750 PSI VALVE, relief 2000 PSI

33 22 3 0

22

59 <536 29

60 29 9 35 39 3 %r/ 26 30 36 ii>j ,,,,,3--2 22 ir 37 39 40 41 30,(2 ‘0/ 4 - v a 6 W7 58 22 fl 32 31 48 49 54 01 33 39 o' 0

28 1 22 .---°4 22 35 0 27 36 53 5 0 Ill l in 18 29 34 _/ 25 30.c>to qQZ/ togi 32 2 ,3 C-23 Yv " 2r )6 i47 51

15 2 6,39 40 IR30311w 39 17 1.

-T.46 3 1 2736 19 21 tV c:1 3031 / 50 " /' Nioil X35 o/ 18 4 11Cer 22 57 7 6 '4#CD--23 39 .tu 28 Ap 14) 4242 22 517 5 E st ov 45 47 74 6 44 51 .N4X46 18 23

43 iz

V 99 1. 3 9Vd 1:13 1d Vlin SN I

37

58

ES-CO I. —dl

35

Page 156 TP 103 S2 -

-

REPLACES OLD PAGE

CONTROL VALVE (2 Spool) Buckmaster ITEM NUMBER QTY —

2019943-6

1

DESCRIPTION

1

VALVE ASSY., control (Incl. Items 1 to 19)

1

BODY, (Not Serviced Separately)

2

0656190-6

2

PLUNGER, lift check

3

0656192-2

2

SPRING, lift check

4

0656191-4

2

PLUG ASSY., lift check (Incl. 0-Ring) 1 0923663-9 0-Ring, 3/8" ID x 3/32" W.

5

2

SPOOL, double acting (Not Serviced Separately)

6

0923565-6

4

0-RING, 1/2 I DX 11/16" OD x 3/32" W.

7

2019124-3

2

BUSHING, casting

8

2019126-8

4

WASHER, misc. steel

9

2019125-0

2

SPRING, spool centering

10

2019122-7

2

SPACER, spool

11

2019121-9

1

SCREW, spool

12

2020341-0

1

SCREW, detent

13

0918766-7

2

BALL, 5/32

14

2020342-8

1

SPRING, detent

15

2019123-5

1

CAP ASSY.

16

2020343-6

1

CAP ASSY. detent

17

0922577-2

1

PLUG ASSY., (Incl. 0-Ring)

18

2020427-7

1

WASHER, misc. steel

19

1001221-9

1

CAPSCREW, special 5/16 NFX 1/2"

—

2020428-5

1

KIT, major seal repair (Incl. Item 6, 0923663-9 & 0921885-0)

1 0921885-0 0-Ring .468 ID x .078 W.

Page 157 103-105

CONTROL VALVE

Page 158 SPINDLE AND TIE ROD PART ITEM NUMBER QTY. DESCRIPTION 1 252165 1 SPINDLE ASSEMBLY, R. H. 1 923996 Key-Hi Pro, 3/8 x 1 1/4 2 218762 4 WASHER, thrust 3 252511 2 COVER, dust, tiered socket 4 227827 2 RING, snap arm retaining 5 252167 1 ARM, spindle R. H. 6• 252495 1 SOCKET ASSEMBLY, tie rod, tube end (Including items 3 and 9) 1 912840 NUT, hex, 5/8 NF 1 900807 PIN, cotter 1/8 x 1 1/4 1 911404 WASHER, 5/8 1 912808 FITTING, lube 1/4 st.

7 227833 1 NUT, tie rod clamp 8 252494 2 SOCKET ASSEMBLY, tie rod, rod end (Including item 3) 1 912840 NUT, hex, 5/8 NF 1 900807 PIN, cotter 1/8 x 1 1/4 1 911100 WASHER, 5/8 1 912808 FITTING, lube 1/4 st.

9 227817 1 C LAMP, tie rod 1 911165 CAPSCREW, hex hd.

7/16 NF x 2 1 904207 WASHER, lock 7/16 10 252166 1 SPINDLE ASSEMBLY, L. H. 1 923996 KEY. -HI. Pro, 3/8 x 11/4 11 252168 1 ARM, spindle L. H. 12 1003680-4 1 TIE ROD END

Page 159 103-106

3 12 5

SPINDLE AND TIE ROD

Page 160 AXLE, FRONT *Gas ** Diesel PART ITEM NUMBER 1

[234681 253746 234517

QTY. * ** 1 0 0 1 1 0

2 253744

0 1

234649

1 0

253747

0 1

4

(243916 253796

1 0 0 1

5 6

211743 253756

4 4 1 1

7 8 9 10

253679 242962 243913 1003581 4

1 1 2 2 1 1 1 1

11

250964

1 1

12

244237

1 1

3

-

DESCRIPTION Bushing, pivot Spacer Bracket, adapter plate 4 920583 capscrew, 1/2NC x 11/2, Gr. 8 4 904208 Washer, lock 1/2 Bracket, adapter plate 4 920583 Capscrew, 1/2 NC x 1 1/2, Gr. 8 Pivot, rear axle (Weld On) 1 913846 Nut, 7/8NC 1 910320 Pin, cotter 5/32 x 11/2 Bolt 1 916896 Nut, 7/8 NE 1 910320 Pin, cotter 5/32 x 11/2 Axle Assy. , non-adjustable(Incl. Items 5 & 8) Axle Assy. , non-adjustable (Incl. Items 5 & 8) 1 922887 Fitting, lube 1/8 special Bushing, spindle shaft Plate, support 4 922614 Capscrew, 5/8 NC x 15/8, Gr. 8 Support, front Bushing, pivot pin Pin, pivot Tab, locking (replaces 250013) 1 905274 Capscrew, 1/2NC x 3/4, Gr. 2 1 904208 Washer, lock 1/2 Capscrew, special 1 913472 Nut, 3/4 NC jam 910259 Pin, cotter 5/32" x 13/4" Washer, special

Page 161 103-107

AXLE, FRONT Gas & Diesel

Page 162 DRIVING WHEELS PART ITEM NUMBER 1 2

235485 234637 236397 225191

QTY.

DESCRIPTION

2 2 16 16

Wheel, rear (Rim & Disc. )f/18.4-24 Tires Wheel, rear (Rim & Disc.)f/14.9-24 and 16.9 24 Tires Bolt, wheel to axle Bolt, wheel to axle 1 922056 Nut, pltd. , 9/16 NC Tire & Tube, f/14.9-24 (R4) (8 Ply) Tire & Tube, 1/16.9-24 (R1) (8 Ply) Tire & Tube, 1/16.9-24 (R4) (8 Ply) Tire & Tube, f/18.4-24 (R3) (6 Ply)

2 2 2 2

3

-

STEERING WHEELS ITEM NUMBER

QTY.

DESCRIPTION

1 2 3 4 5 6 7 8

235120 209899 235089 236706 209983 209926 248592 203462

2 2 2 2 2 2 2 2

9

220403 254605

2 12

207503 254608 _244247

12 2 2 2 2 2 2

Kit, seal wear Cone, bearing, inner Cup, bearing, inner Hub Assembly, front wheel (Incl. Item 3, 5 & 9) Cup, bearing, outer Cone, bearing, outer Washer, spindle Nut, spindle 1 900807 Pin, cotter, 1/8" x 11/4" Cap, hub Bolt, hub (f 11.00-16 1 919423 Nut, pltd. , 1/2" NF Bolt, Hub (f 7.50-16) Wheel Assembly rim & disc (11. 00-16) Wheel Assembly, rim & disc (7. 50-16) Tire & Tube (7.50-16, I-1, 6 Ply) Tire & Tube (11.00-16, I-1, 10 Ply) Tire & Tube (7.50-16, 10 Ply) (Truck Type Thd.) Tire & Tube (7.50-16,1-1,10 Ply)

10

11 12

REPLACES OLD PAGE

TP-103-S2 Page 163 DRIVE WHEELS

STEERING WHEELS

Page 164 TP 103 S2 REPLACES OLD PAGE -

-

MAST ASSEMBLY 10Ft., 12 Ft., & 14 Ft. Mast 500 Forklift SN 687 & Up, 600 Forklift SN 1216 & Up ITEM

NUMBER

QTY

DESCRIPTION

* * * ***

1

2 3 4

5 6 7 8 9 10 11 12 13

14

16 17 18 19

20 21 22

0289562-1 0289563-9 0289564-7 2019394-2 2019286-0 2019395-9 0910378-9 2018328-1 2014764-1 2018208-5 2019967-5

1 0 0 1 0 0 4 2 2 0 0

0 1 0 0 1 0 4 2 0 2 0

2018308-3 2018307-5 2014642-9 0919116-4 2018207-7 0915275-2 2015521-4 0921725-8

— — 2 2 2 2 2 1

— — — — 2 2 2 2 2 2 2 2 2 2 1 1

2018674-8 0922949-3 2019396-7 2019285-2 2019397-5 2020078-8

3 3 1 0 0 1

3 3 0 1 0 1

2014754-2 2019484-1 0925730-4 2014663-5 0915779-3

1 0 2 1 1

0 0 1 1 2 2 1 1 1 1

0901501-4 2020059-8 2019418-9 2019287-8 2019419-7 0924455-9 1003557-4 1003558-2 1003559-0 2018509-6 2020077-0

1 1 1 0 0 2 2 0 0 1 1

1 1 0 1 0 2 0 2 0 1 1

0 0 1 0 0 1 4 2 0 0 2

3 3 0 0 1 1

1 1 0 0 1 2 0 0 2 1 1

MAST GROUP 10 Ft. MAST GROUP 12 Ft. MAST GROUP 14 Ft. RAIL ASSY., inner RAIL ASSY., inner RAIL ASSY., inner NUT, jam 1 UNF CHAIN, anon& CHAIN, lift (Incl. Pins) CHAIN, lift (Incl. Pins) CHAIN, lift (Incl. Pins) 2 2018215-0 Pin LINK, repair lift chain PLATE, link BEARING,roller PIN, spirol 1/4 x 2-1/2 ROLLER ASSY., chain (Incl. Item 5) FITTING, lube 65° 1/8 PIN, roller chain CAPSCREW, 3/4 UNF x 3 Gr. 5 1 0919332-7 Washer, lock 3/4 PIN, tilt & side shift cylinder PIN, spirol , 1/4 x 1-1/2 RAIL ASSY., outer 10 ft.

RAIL ASSY., outer 12 ft.

RAIL ASSY., outer 14 ft.

"U" BOLT 2 0919382-2 Washer, flat 3/8 4 0916950-9 Nut, lock 3/8 UNC HOSE ASSY., 1/4 x 24 ( 1 Wire) HOSE ASSY., 1/4 x 36 ( 1 Wire) FITTING, lube UNION, hose adaptor 1/4 st.

CAPSCREW, 1/2 UNF x 2 Gr. 5 1 0919423-4 Nut, 1/2 UNF 1 0916966-5 Washer, lock 1/2 NIPPLE, pipe 1/2 REGULATOR, flow 15 GPM CYLINDER ASSY., lift 10 ft.

CYLINDER ASSY., lift 12 ft.

CYLINDER ASSY., lift 14 ft.

DECAL, trademark combined DECAL, 10 Ft. DECAL, 12 Ft. Not Illustrated DECAL 14 Ft. SERVICE KIT, wear. plate KIT, field for outer rail

REPLACES OLD PAGE

TP-103-S2 Page 165

MAST ASSEMBLY 10Ft., 12 Ft., & 14 Ft. Mast 500 Forklift SN 687 & Up, 600 Forklift SN 1216 & Up

Page 166 TP 103 S2 -

-

REPLACES OLD PAGE

MAST ASSEMBLY 21 Ft. Mast 500 Forklift SN 687 & Up, ITEM NUMBER QTY — 1

0289565-4 2019432-0

1 1

2 3 4

0910378-9 2018328-1 2019543-4

4 2 2

10

2018308-3 2018307-5 2014642-9 2018207-7 0919116-4 2015521-4 0915275-2 0923474-1

— — 2 2 2 2 2 1

11

0926075-3

12

12 13

2019784-4 2019429-6

2 1

14

2019433-8

1

15 16 17 18

0922949-3 2018674-8 2015518-0 0926075-3

3 3 1 4

19 20 21 24 25 — —

2015519-8 0927629-6 1001856-2 2020059-8

—

2018523-7

1 1 1 1 1 2 2 1

5 6 7 8 9

0924455-9 1003560-8

600 Forklift SN 1216 & Up DESCRIPTION MAST GROUP RAIL, inner 1 2022287-3 Plate, wear NUT, jam 1 UNF ANCHOR,chain CHAIN ASSEMBLY, lift (Incl. Pins) 2 2018215-0 Pin, lift chain LINK, repair lift chain PLATE, link BEARING, chain roller ROLLER ASSEMBLY, chain (Incl. Item 5) PIN, spirol 1/4 x 2-1/2 PIN, roller chain FITTING, lube 65° 1/8 CAPSCREW, 3/4 UNF x 3-1/2 1 0919332-7 Washer, lock 3/4 CAPSCREW, 5/8 UNF x 1-3/4 Gr. 5 1 0917373-3 Washer, lock 5/8 ANCHOR ASSY., chain ( SN 531 & Up) RAIL ASSY., second section 1 2022287-3 Plate, wear RAIL ASSY., outer 2 0925730-4 Fitting, lube PIN, spirol 1/4 x 1-1/2 PIN, tilt & side shift cylinder BRACKET, cylinder mounting CAPSCREW, 5/8 UNF x 1-3/4 Gr. 5 1 0917373-3 Washer, lock 5/8 PIN, cylinder PIN, spirol 1/4 x 2 TUBE ASSY. REGULATOR, flow 15 GPM CYLINDER ASSY., lift (See Cyl. Assy. for components) DECAL, trademark combined' DECAL, 21 Ft. Not Illustrated SERVICE KIT, wear plate

REPLACES OLD PAGE

TP-103-S2 Page 167

MAST ASSEMBLY 21 Ft. Mast 500 Forklift SN 687 & Up, 600 Forklift SN 1216 & Up

Page 168 TP 103 S2 REPLACES OLD PAGE -

-

MAST ASSEMBLY Buckmaster SN 585 & Up ITEM NUMBER QTY 2019876-8 2019967-5

1 2

2018308-3 2018307-5 0925730-4 0901500-9 2020059-8 0921725-8

— — 2 1 1 1 1

8

2020078-8

1

10 11 12 13 14 15 16 17 18 19 20 21 22

2019395-9 2014663-5 2019484-1 2018207-7 2014642-9 2015521-4 0915275-2 0919116-4 2018328-1 0910378-9 2018674-8 0922949-3 0915779-3

1 1 1 2 2 2 2 2 2 4 3 3 1

23 24 25

2019912-1 2019911-3 0921973-4

3 3 3

26 27 28

2019910-5 2019909-7 0922918-8

1 1 1

— —

0924455-9 2020077-0

2 1

1 2

3 4 5 6 7

DESCRIPTION RAIL ASSY., outer CHAIN, lift (Incl. Pins) 2 2018215-0 Pin LINK, repair lift chain PLATE, link FITTING, lube CYLINDER ASSY., lift (See Cyl. Assy. for components) NIPPLE, pipe 1/2 close REGULATOR, flow CAPSCREW, 3/4 UNF x 3 1 0919332-7 Washer, lock 3/4 "U" BOLT 2 0919382-2 Washer, flat 3/8 1 0916950-9 Nut, lock 3/8 RAIL ASSY., inner UNION, hose adaptor 1/4 st.

HOSE ASSY., 1/4 x 36 ( 1 Wire) ROLLER ASSY., chain (Incl. Item 14) BEARING, roller PIN, roller chain FITTING, lube 65°, 1/8 PIN, spirol 1/4 x 2-1/2 ANCHOR, chain NUT, jam 1 UNF PIN, tilt & side shift cylinder PIN, spirol 1/4 x 1-1/2 CAPSCREW, 1/2 UNF x 2 1 0919423-4 Nut, 1/2 UNF 1 0916966-5 Washer, lock 1/2 TUBE CLAMP, center TUBE CLAMP, outer CAPSCREW, 3/8 UNC x 2-3/4 1 0916965-7 Washer, lock 1/2 TUBE BLOCK, center TUBE BLOCK, outer CAPSCREW, 3/8 UNC x 3-1/4 1 0916965-7 Washer, lock 3/8 DECAL, trademark combined (Not Illustrated) KIT, field for outer rail

REPLACES OLD PAGE

TP-103-S2 Page 169

MAST ASSEMBLY Buckmaster SN 585 & Up

14

13

23 24 25 21 •,< 20 21

Page 169A TP-103-S2 MAST ASSEMBLY 630 Forklift ITEM NUMBER

QTY

1 2 3 4

1001917-2 1001938-8 1001940-4 0921360-4

1 1 1 4

5 6 7

0925730-4 1002334-9 0920415-7

2 2 4

8

1

9 10 11 12 13 14 15

0924371-8 2018328-1 0916601-8 1001966-9 2018215-0 0904276-3 1002636-7

2 4 8 2 8 1 2

16 17 18 19 20 21 22 23 24 25

0926520-8 1002357-0 1001964-4 0901500-9 2020059-8 0919128-9 2018380-2 1001929-7 1001944-6 0923114-3

2 1 1 1 2 1 1 1 1 10

26

0923474-1

2

27 28

1002567-4 2018207-7

1 4

29

1001936-2

1

30 31 32

0919116-4 1000374-7 1001977-6

4 2 1

33 34 35 36

1000377-0 1001933-9 0926075-3

1 1 1 12

37 38 39

0920757-2 1001963-6 0920355-5

1 2 4

40 41 42 43

2019784-4 1001965-1 1001962-8 0921176-4

2 2 2 4

44 45

1001941-2 2015521-4

1 3

— —

0924455-9 1003712-5

2 2

DESCRIPTION RAIL ASSY., outer PIVOT BRACKET, end CAPSCREW, 5/8 UNC x 2-1/4 Gr.5 1 0917373-3 Washer, lock 5/8 1 0915726-4 Nut, 5/8 UNC FITTING, lube PIN, pivot CAPSCREW, 3/8 UNC x 1-1/4 Gr. 5 1 0916965-7 Washer, lock 3/8 CYLINDER ASSY., lift 2nd stage (See Cyl. Assy. for component Parts) WASHER, flat (As Req'd) ANCHOR, chain NUT, jam 1 UNF CHAIN, lift PIN, lift chain NIPPLE, 3/8 OD x 8 lg.

CLAMP 2 0921963-5 Capscrew, 1/4 UNC x 2, Gr. 5 2 0916964-0 Washer, lock 1/4 2 0916622-4 Nut, 1/4 UNC ADAPTOR, swivel union HOSE ASSY., 3/8 x 62 Lg. HOSE ASSY., 3/8 x 120 Lg. NIPPLE, 1/2 x 1-1/8 REGULATOR,flow CONNECTOR, 3/4-16 to 1/2 pipe HOSE ASSY., 3/8 x 24 Lg. RAIL ASSY., second SUPPORT ASSY., top CAPSCREW, 1/2 UNC x 1 Gr. 5 1 0916966-5 Washer, lock 1/2 CAPSCREW, 3/4 UNF x 3-1/2 Gr. 5 1 0919332-7 Washer, lock 3/4 SPACER ROLLER ASSY., chain 1 2014642-9 Bushing PIN, roller 1 0915275-2 Fitting, lube PIN, spirol WAS SHEAVE ASSY. 1 2014802-9 Bushing "E" RING RAIL ASSY., third CYLINDER ASSY., lift (See Cyl. Assy for component Parts) CAPSCREW, 5/8 UNF x 1-3/4 Gr. 5 1 0917373-3 Washer, lock 5/8 BUSHING, reducer ANCHOR, chain CAPSCREW, 5/8 UNF x 2 Gr. 5 1 0917373-3 Washer, lock 5/8 ANCHOR, chain CHAIN, lift GUIDE, brace CAPSCREW, 1/2 UNC x 1-1/4 Gr. 5 1 0916966-5 Washer, lock 1/2 RAIL ASSY., inner PIN, roller 1 0915275-2 Fitting, lube DECAL, trademark combined (Not Illustrated) DECAL, 30 Ft. (Not Illustrated)

ES-CO l —dl

V69L3 9Vd1:131d V1 1:13 SNI

Page 170 TP-103-S2

REPLACES OLD PAGE

44" & 64" CARRIAGE Hook Fork Mount ITEM NUMBER QTY 1

DESCRIPTION

1

0

CARRIAGE, weldment 44"

1001547-7

1

0

CARRIAGE, weldment 64"

1001952-9

0 1

CARRIAGE, weldment (Incl. Roller Bearing)

1002267-1

0 1

CARRIAGE, weldment (Incl. Roller Bearing)

2019191-2

4 1001732-5 Bearing, roller 1001675-6

4 0

ROLLER, carriage

3

0922956-8

4 0

NUT, lock 1 UNF

4

0917200-8

4 0

FITTING, lube 3/16 st. drive

5

2019426-2

4 0

BEARING, thrust

6

0918889-7

4 0

CAPSCREW, 7/16 UNF x 1-3/4 Gr. 5

2

1 0918199-1 Washer, lock 7/16

CARRIAGE ASSEMBLY Buckmaster ITEM

NUMBER QTY

DESCRIPTION

1

2019942-8

1

CARRIAGE

2

1001675-6

4

ROLLER, carriage

3

0922956-8

4

NUT, lock 1 UNF

4

0917200-8

4

FITTING, lube 3/16 drive

5

2019426-2

4

BEARING, thrust

6

0917782-5

4

CAPSCREW, 7/16 UNF x 2-1/4 Gr. 5 1 0913901-5 Nut, 7/16 UNF 1 0918199-1 Washer, lock 7/16

REPLACES OLD PAGE

TP-103-S2 Page 171 44" & 64" CARRIAGE Hook Fork Mount

CARRIAGE ASSEMBLY Buckmaster

Page 172

TP-103-S2 REPLACES OLD PAGE

48" CARRIAGE ITEM NUMBER 1

QTY

DESCRIPTION

2019423-9

1

CARRIAGE, weldment

1001958-6

0 1

0

CARRIAGE, weldment (Incl. Roller Bearing) 4 1001732-5 Bearing, roller

2

2019424-7

2 2

SHAFT, fork

3

0923161-4

2 2

CAPSCREW, 1/2 UNC x 4-1/2 Gr. 5 1 0916951-7 Nut, 1/2 UNC 1 0916966-5 Washer, lock 1/2

4

0920328-2

4 4

CAPSCREW, 1/2 UNC x 1-1/2 Gr. 5 1 091695117 Nut, 1/2 UNC 1 0916966-5 Washer, lock 1/2

5

1001675-6

4 0

ROLLER, carriage

6

0922956-8

4 0

NUT, lock 1 UNF

7

0917200-8

4 0

FITTING, lube 3/16

8

2019426-2

4 0

BEARING, thrust

9

0917782-5

4 0

CAPSCREW, 7/16 UNF x 2-1/4 Gr. 5

1 0913901-5 Nut, 7/16 UNF

1 0918199-1 Washer, lock 7/16

64" CARRIAGE 500 & 600 Forklift ITEM

NUMBER

QTY

DESCRIPTION

1

2019427-0

1

CARRIAGE, weldment

1002270-5

0 1

0

CARRIAGE, weldment (Incl. Roller Bearing) 4 1001732-5 Bearing, roller

2

2019428-8

2 2

SHAFT, fork

3

0923191-1

2 2

CAPSCREW, 1/2 UNC x 3-1/4 Lg. Gr. 5 1 0916951-7 Nut, 1/2 UNC 1 0916966-5 Washer, lock 1/2

4

1001675-6

4 0

ROLLER, carriage

5

0922956-8

4 0

NUT, 1 UNF lock

6

0917200-8

4 0

FITTING, lube 3/16 st. drive

7

2019426-2

4 0

BEARING, thrust

8

0917782-5

4 0

CAPSCREW, 7/16 UNF x 2 1/4 Gr. 5

1 0913901-5 Nut, 7/16 UNF

1 0918199-1 Washer, lock 7/16 -

REPLACES OLD PAGE TP-103-S2 Page 173

64" CARRIAGE 500 & 600 Forklift

Page 174 TP 103 S2 -

-

REPLACES OLD PAGE

LIFT TINES Hook Mount & Shaft Mount ITEM NUMBER 1 2019547-5 2019546-7 2 2019548-3 2019546-7 3 2019549-1 2019546-7 4 2018846-2 5 2018894-2 6 2019602-8

7 2019603-6

QTY DESCRIPTION TINES ASSY., 42" Hook Mount (See Machinery)

2 TINES, 42"

2 LATCH ASSY. TINES ASSY., 48" Hook Mount (See Machinery)

2 TINES, 48"

2 LATCH ASSY. TINES ASSY., 46" Block Hook Mount (See Machinery)

6 TINES, 46" LATCH ASSY. TINES ASSY., 42" Shaft Mount Swing (See Machinery)

2 TINES, 42" Swing TINES ASSY., 48" Shaft Mount Swing (See Machinery) TINES, 48" Swing

ADAPTER, swing tine 2

Spring 1 2019112-8

1 2019707-5 Pin, stop

2 0919116-4 Pin, roll, 1/4 x 1-1/2 2 PIN, swing tine 2 0901349-1 Pin, cotter, 3/8 x 3

LIFT CYLINDER * 10' Mast, 500 & 600 Forklift ** 12' Mast, 500 & 600 Forklift *** 14' Mast, 500 & 600 Forklift ITEM

1 2 3 4 5 6 7 8 9

10 11 12 13

NUMBER 2019418-9 2019287-8 2019419-7 2015147-8 2014685-8 0926640-4 0923949-2 0926978-8 2015144-5 0923816-3 2019420-5 2019288-6 2019421-3 2018836-3 2015131-2 2019035-1 2014644-5 0923575-5 2014719-5 2015158-5 2019550-9

TY*** DESCRIPTION * Q** 1 — CYLINDER ASSY., lift — 1 CYLINDER ASSY., lift - — 1 CYLINDER ASSY., lift 1 1 RING, flange 1 1 1 1 RING, wiper 1 1 1 WASHER, back-up 1 1 1 0-RING, 1-3/4 x 2-1/8 1 1 1 RING, lock 1 1 1 HEAD, cylinder 1 1 1 0-RING, 3-1/4 x 1/8 1 TUBE ASSY., cylinder - 1 TUBE ASSY., cylinder TUBE ASSY., cylinder 1 ROD ASSY., piston 1 ROD ASSY., piston 1 ROD ASSY., piston 1 0904325-8 Nut, castle, UNF 1 0922002.1 Pin, cotter, 3/16 x 2 1 1 1 RETAINER, packing 1 1 1 0-RING, 1 x 1/8 1 1 1 PACKING, "V" 1 1 1 PISTON, single acting 1 1 1 KIT, seal repair (Incl. Items 2, 3, 4, 5, 7, 11 & 12) -

REPLACES OLD PAGE

TP-103-S2 Page 175

LIFT TINES Hook Mount & Shaft Mount

LIFT CYLINDERS 10Ft., 12 Ft., & 14 Ft. Mast

1 2 3 4 5 6

9 10 11 12 13

Page 176 TP - 103 - S2

REPLACES OLD PAGE

LIFT CYLINDER 21' Mast ITEM NUMBER

QTY 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

— 2019545-9 1 2015936-4 2 2015937-2 3 2020254-5 5 2015938-0 6 2015939-8 7 2019544-2 8 2015942-2 9 0923817-1 10 2019634-1 11 2018100-4 12 2014683-3 13 2015151-0 14 3053637-9 15 2015945-5 — 1000925-6

DESCRIPTION CYLINDER ASSEMBLY, lift RING, wiper GLAND, packing POLY PAK ROD, piston RING, wear TUBE, cylinder END, rod stop 0-RING HEAD, cylinder SPRING, wave PACKING GLAND, packing RING, wiper ROD, piston KIT, major seal repair (Incl. Items 1, 3, 6, 9, 12 & 14)

SIDE SHIFT CYLINDER ITEM

NUMBER

QTY

1 2 3 4 5 6 7

2019300-9 2015255-9 2014684-1 0926638-8 0923650-6 2015143-7 0923582-1 1020519-3

1 1 1 1 1 1 1 1

8

2019302-5

1

9 10 11 12 13

2017864-6 2017480-1 0924770-1 2017234-2 0924110-0 2018482-6

1 2 1 1 1 1

DESCRIPTION CYLINDER ASSY., side shift RING, flange RING, wiper WASHER, back-up 0-RING, rod seal HEAD, cylinder 0-RING, head seal TUBE ASSY., cylinder 1 1021285-0 Joint, ball ROD ASSY., piston 1 1021285-0 Joint, ball 1 1000550-2 Nut, 1 UNF PISTON RING, bearing 0-RING RING, piston 0-RING KIT, seal repair (Incl. Items 2, 3, 4, 6, 10, 11, 12 & 13)

REPLACES OLD PAGE

TP-103-S2 Page 177 LIFT CYLINDER 21' Mast

0 0

0 0

0 II 12 13 14

15

SIDE SHIFT CYLINDER

2 3 4

13

10 11 12 10

Page 177A TP-103-S2 LIFT CYL. ASSY. First Stage

ITEM NUMBER

QTY

DESCRIPTION

1

CYLINDER ASSY., hydraulic

1

WIPER, rod

1

BEARING

1

SEAL

1

HEAD

5

1

0-RING

6

1

WASHER, back-up

—

1001986-7

1

2

1001994-1

3 4

1001995-8

7

1001990-9

1

ROD, piston

8

1001998-2

1

RING, retaining

1

RING, wear

9 10

1001987-5

1

TUBE, cylinder

—

1002210-1

1

KIT, repair (Incl. Items 1, 3, 5, 6, & 9)

LIFT CYL. ASSY. Second Stage

ITEM

NUMBER

—

1001967-7

QTY

DESCRIPTION

1

CYLINDER ASSY., hydraulic

1

WIPER, rod

1

BEARING

1

SEAL

1

HEAD

5

1

0-RING

6

1

WASHER, back-up

1 2

1001975-0

3 4

1001976-8

7

1001971-9

1

ROD, piston

8

1001969-3

1

RING, retaining

1

RING, wear

9 10

1001973-5

1

TUBE, cylinder

—

1002217-6

1

KIT, repair (Incl. Items 1, 3, 5, 6 & 9)

INSERT AFTER PAGE 177A

TP-103-S2 Page 177B

LIFT CYL. ASSY. First Stage

1

3 4 5 6

10

LIFT CYL. ASSY. Second Stage

89

10

Page 178 TP-103-S2

REPLACES OLD PAGE

TILT CYLINDER 500, 600 Buckmaster ITEM NUMBER QTY DESCRIPTION 2019338-9 2 CYLINDER ASSEMBLY, tilt (Prior to SN 627-500) (Prior to SN 921-600) (Not used on buckmaster)

2020162-0 2 CYLINDER ASSEMBLY, tilt (Eff. w/SN 627-500) (Eff. w/SN 921-600) (Eff. w/SN 501-Buckmaster)

1 2015255-9 1 RING, flange 2 2014684-1 1 RING, wiper 3 0926638-8 1 WASHER, back-up 4 0923650-6 1 0-RING, rod seal 5 2015143-7 1 HEAD, cylinder 6 0923582-1 1 0-RING, head seal 7 2019339-7 1 TUBE ASSEMBLY, cylinder 1 1021285-0 Joint, ball (Prior to SN 627-500) (Prior to SN 921-600) (Not used on buckmaster)

2020164-6 1 TUBE ASSEMBLY, cylinder 1 1021285-0 Joint, ball (Eff. w/SN 627-500) (Eff. w/SN 921-600) (Eff. w/SN 501-Buckmaster)

8 2018153-3 1 ROD ASSEMBLY, piston 1 1021285-0 Joint, ball (Prior to SN 627-500) (Prior to SN 921-600) (Not used on buckmaster)

2020163-8 1 ROD ASSEMBLY, piston 1 1021285-0 Joint, ball (Eff. w/SN 627-500) (Eff. w/SN 921-600) (Eff. w/SN 501-Buckmaster)

1 1000550-2 Nut, 1" UNF 9 2017864-6 1 PISTON 10 2017480-1 2 RING, bearing 11 0924770-1 1 0-RING 12 2017234-2 1 RING, piston 13 0924110-0 1 0-RING 14 0912235-9 1 SETSCREW, socket head, 1/4 UNC x 1/2 15 0911325-9 1 NUT, jam 1/4 UNC 2018482-6 1 KIT, seal repair (Incl. Items 2, 3, 4, 6, 10, 11, 12 & 13)

REPLACES OLD PAGE

bib 2 3 4

6

TP-103-S2 Page 179 TILT CYLINDER

7

15

i,,11111111

13

10

Page 179A TP-103-S2 TILT CYLINDERS 630 Forklift ITEM NUMBER

QTY

DESCRIPTION

— 1002105-3

2

CYLINDER ASSY., tilt

1 2015255-9

1

RING, flange

2 2014684-1

1

RING, wiper

3 0926638-8

1

WASHER, back-up

4 0923650-6

1

0-RING, rod seal

5 2020216-4

1

HEAD, cylinder

6 0926625-5

1

WASHER, back-up

7 0923582-1

1

0-RING, head seal

8 1002114-5

1

TUBE ASSY., cylinder 1 1002280-4 Bushing 1 0915276-0 Fitting, lube

9 1002106-1

1

ROD ASSEMBLY 1 1002280-4 Bushing 1 0914465-0 Fitting, lube 1 0917777-5 Nut, 1 UNF

10 0923664-7

1

0-RING

11 1000524-7

1

PISTON

12 2017480-1

2

RING, bearing

13 0924770-1

1

0-RING

14 2017234-2

1

RING, piston

15 0912235-9

1

SETSCREW, socket head, 1/4 UNC x 1/2

16 0911325-9

1

NUT, jam 1/4 UNC

— 1000528-8

—

KIT, major seal repair (Incl. Items 2, 3, 4, 6, 7, 10, 12, 13 & 14)

INSERT AFTER PAGE 179A

TP-103-S2 Page 179B TILT CYLINDERS 630 Forklift

2 3

10 11

9 12 13 14 12

Page 180 TP 103 S2 REPLACES OLD PAGE -

-

BUCKET LIFT CYLINDER ITEM NUMBER QTY DESCRIPTION — 2019736-4 1 CYLINDER ASSY., bucket lift 1 1000913-2 1 RING, flange 1 0912235-9 Screw, set 1/4 UNC x 1/2 1 0911325-9 Nut, 1/4 UNC 2 2014684-1 1 RING, wiper 3 0926638-8 1 WASHER, back-up 4 0923650-6 1 0-RING, 1-1/2 ID x 1-7/8 OD x 3/16W 5 2017731-2 1 HEAD, cylinder 6 0923816-3 1 0-RING, 3-1/4 ID x 3-1/2 OD x 1/8 W. 7 2019737-2 1 TUBE ASSY., cylinder 1 2018402-4 Bushing 1 0914465-0 Fitting, lube 1/8 st.

8 2019738-0 1 ROD ASSY., piston 1 2018402-4 Bushing 1 0914465-0 Fitting, lube 1/8 st.

1 0922956-8 Nut, 1 UNF Gripco 9 0923575-5 1 0-RING, 1 ID x 1-1/4 OD x 1/8 W. 10 2017618-6 1 PISTON 11 2017362-1 2 RING, bearing 12 0924135-7 1 0-RING, 3 ID x 3-3/16 OD x 3/32 W 13 2017235-9 1 RING,piston — 2017619-4 1 REPAIR KIT, seal (Incl. Items 2, 3, 4, 6, 9, 11, 12 & 13)

HEAD GUARD 500, 600 Forklift

** Buckmaster *** 630 Forklift

ITEM NUMBER QTY DESCRIPTION 1 2019508-7 1 1 0 HEAD GUARD 1002218-4 0 0 1 HEAD GUARD 2 0919089-3 4 4 0 CAPSCREW, 1/2 UNC x 1-3/4 Gr. 5 1 0916966-5 Washer, lock 1/2 1 0916951-7 Nut, 1/2 UNC 3 0924744-6 2 2 2 CAPSCREW, 5/8 UNC x 1-1/2 Gr. 5 1 0917373-3 Washer, lock 5/8 4 2019915-4 0 1 0 BAR, safety 5 2019916-2 0 2 0 BAR, clamp 6 0925882-3 0 2 0 CAPSCREW, 3/8 UNF x 2 Gr. 5 1 0914929-5 Nut, 3/8 UNF lock 7 0921210-1 0 0 4 CAPSCREW, 3/8 UNC x 1 Gr. 5 1 0916965-7 Washer, lock 3/8 2020118-2 1 1 1 PLATE, Oregon Drop Test (Not Illustrated) 2 0904516-2 Screw, No. 6 x 1/4, drive

REPLACES OLD PAGE

TP-103-S2 Page 181

BUCKET LIFT CYLINDER

I 2 3 4

4

f

43)

8

9 10 1 1 12 13 1 1 HEAD GUARD

Page 182 TP 103 S2 -

-

REPLACES OLD PAGE

DOZER BLADE ATTACHMENT ITEM

NUMBER

1

2015357-3

1

BLADE, dozer

2

2019729-9

1

BRACKET, adaptor

3

2015226-0

1

EDGE, cutting

4

2015099-1

1

FRAME, angle

5

2015098-3

3

PIN, blade

6

0910026-4

8

BOLT, blow 3/8 UNC x 1-1/2 (Incl. Sq. Nut)

7

2019604-4

2

CLAMP ASSY.

8

0924763-6

2

CAPSCREW, 3/4 UNC x 3-1/2

QTY

DESCRIPTION

1 0913160-8 Nut, 3/4 UNC 1 0919332-7 Washer, lock 3/4

MATERIAL BUCKET ATTACHMENT ITEM 1

2

NUMBER

QTY

DESCRIPTION

2015713-7

1

BUCKET ASSY., (1 yard)

2015343-3

1

BUCKET ASSY., ( 5/8 yard)

2019618-4

1

BRACKET, adaptor

1

CYLINDER ASSY., bucket (See Bucket Cyl. for components)

3 4

2015088-4

3

PIN, bucket

5

2018751-4

1

PIN, blade

6

0904015-5

4

PIN, cotter 3/8 x 3-1/2

7

2019604-4

2

CLAMP ASSY.

8

0924763-6

2

CAPSCREW, 3/4 UNC x 3-1/2 1 0913160-8 Nut, 3/4 UNC 1 0919332-7 Washer, lock 3/4

9

0914465-0

2

FITTING, lube 1/8 NPT

10

2014740-1

2

HOSE ASSY., 24"

11

0925601-7

2

UNION, hose adaptor, st.

12

2018402-4

2

BUSHING

Page 183 103-124

103-125

DOZER BLADE ATTACHMENT

MATERIAL BUCKET ATTACHMENT

Page 184 SINGLE HOSE REEL 10', 12', 14'Mast PART ITEM NUMBER QTY. 1 2019728 2 2019739

1 2

3 2019730

2

4 2019731

1

5 2019732

1

(2019741 6 2014746

2 2 2 1 1

2019524 4 -

7 2019726 8 2019727 9 0925601 7 10 2019725 -

DESCRIPTION Guard Assy. , sheave Sheave Assy. , (Incl. Bushings) 2 2019740 Bushings Pin, sheave pivot 1 900810 -Pin, cotter, 3/16 x 1-1/4 Manifold Assy. , right 1 901653 Plug, 3/8NPT, pipe Manifold Assy. , left 1 901653 Plug, pipe, 3/8NPT Hose Assy. , 108" (10 ft. no.ast) Hose Assy. , 132" (12 ft. mast) Hose Assy. , 156" (14 ft. mast) Bracket Assy. , hose anchor U-Bolt 2 913544 Washers, flat, 13/32 ID 2 914929 Nut, 3/8NF, self-lock Union, hose adapter st (replaces 2015591) Hose Assy. , 60", 3/8" 1 wire

.

Page 185 SINGLE HOSE REEL 10', 12', 14 MAST

,..,

y

103-126

,-..,-,...

11 ‘-'4.. ,. tsI -.... 1 '' 'r) ,..

II I 1 L. r i l 1

1 lir,,,,,, .,„

, ., 1 1 .13-10.1(, V,`., ..., .. ,.. . .. ."-l. ., Iii(`'-*11'1%,, To'f' q ICI

1,1 ; 1 i,,, ).„, ,

I

it r

'/-11

ty, ,

6

/ 1 i

1

9 7 8

9 10 k

• Yi

Page 186 DOUBLE HOSE REEL GROUP 600, l0',12',14', Mast PART ITEM NUMBER QTY. 1 2019728 2 2019739

1 2

3 2019730

2

4 2019734

1

5 2019735

1

(2019741 6 2014 746 2019524 7 2019733 8 2019727

4 4 4 1 1

9 2016243 4 10 901497 4 11 2019743 4 12 916625 4 13 2019725 4 2 14 923911 15 2019742 4 16 921949 4

DESCRIPTION Guard Assembly, sheave Sheave Assembly, (Incl. Bushings) 2 2019740 Bushings Pin, sheave pivot 1 900810 Pin, cotter 3/16" x 1-1/4" Manifold Assembly (Right) 2 901653 Plug, 3/8" NPT sq. hd. pipe Manifold Assembly, (Left) 2 901653 Plug, 3 / 8" NPT sq. hd. pipe Hose Assembly, 108" 10 ft. mast) Hose Assembly, 132" (12 ft. mast) Hose Assembly, 156" (14 ft. mast) Bracket Assembly, hose anchor "U"Bolt 2 913544 Washers, flat 13/32" ID 2 914929 Nut, 3/8" UNF self-lock Union, hose adaptor 3/8" female Nipple, 3/8" NPT x 5" Spring Coupling, 3/8" NPT Hose Assembly, 3/8" 1 wire 60" Plug, st. 3/4"-16 (Inc 1. 0-Ring) 1 921349 0-Ring, .644 ID x .087 W. Clamp Half, lockout Capscrew, 5/16" UNF x 2-1/4" 2 922932 Nut, self-locking 5/16" UNF

Page 187 DOUBLE HOSE REEL GROUP 600, 10',12',14', Mast

103-127

3

3

14

9

I

64

(6, sec

1 1

5

Page 188 HOSE REEL Buckmaster ITEM NUMBER

QTY.

DESCRIPTION Guard Assy. , sheave Sheave Assy. , (Incl. Bushings) 2 2019740 Bushings Pin, sheave pivot 1 90081 0 Pin, cotter, 3/16 x 1-1/4 Manifold Assy. , right 2 901653 Plug, 3/8NPT sq. hd. pipe Manifold Assy. , left 2 901653 Plug, 3/8 NPT sq. hd. , pipe Hose Assy. , 132" (1 Wire) Bracket Assy. , hose anchor U-Bolt 2 913544 Washer, flat, 13/32 x 3/4 x #16 2 914929 Nut, 3/8NF, self-lock Union, hose adapter, 3/8, female Nipple, 3/8NPT x 14 lg.

Spring Coupling, 3/8NPT Hose Assy. , 3/8 x 60" (1 Wire) Clamp, half, lock-out Capscrew, 5/16NF x 2-1/4 2 922932 Nut, self-lock, 5/16NF

1 2

2019728 2019739

1 2

3

2019730

2

4

2019734

1

5

2019735

1

6 7 8

2014746 2019733 2019727

4 1 1

9 10 11 12 13 14 15

2016243

4 4 4 4 4

2020400 4 -

2019743 916625 2019725 2019742

0921949 4 -

4

4

Page 189 HOSE REEL Buckmaster

103-128

11

II ili

, I ',, ...... --.., ,,, --I III 1771, , , , ,,

, , ,,. r-,, 1 \\\ Y I '.

1 11.''

I III

' Y

, I,*:*•...,, . .)"

-- 1 1 i 0t 1 ki ‹, i 1 4-'1; V, i 1 .1.- 1 I 1 I I 1 ii

. . r'.,, 4

3

la - )1 „sty

3

15 14

..4. F...„, <141* S 1 .. .

secvP

42, 56-

10

-- -co d / ---

ii

c`‘c6

,,

• cP lo

/ 1. H // , \-‘ Sec / I ,4co / 12 // ,/ -Co /

/ / (,) / /". / / , , ;illi , , / / / / , i;‘I // ,_ i _.--- // / / „.

1, 4, / / / ----t-\------.. \ ,/ , \ ,.. ,„ 1 _ .„. ,...,,

V

Page 190 LOG GRAPPLE ATTACHMENT PART ITEM NUMBER QTY. DESCRIPTION 1 2019461 1 Yoke Assy.

2 2019645 Bushing 1 915276 Fitting, lube, 1/8, 90 ° 2 2019449 4 Lining, brake 3 2019462 4 Plate, backing 4 2019507 16 Spring 5 2019464 4 Pin, dowel 6 2019448 2 Pin, headed 7 2019506 2 Plate, hold down 8 912328 2 Capscrew, 5/8NF x 2 1 904209 Lockwasher, 5/8 9 2019468 1 Pin Assy. , king 2 20 19645 Bushing 1 9144 65 Fitting,. lube, 1/8 st.

1 917776 Locknut, 1-1/4NF 10 2019467 1 Pin, drive 2 922945 Pin, spiral, 3/16 x 1 11 2019466 1 Grapple Weldment .

2 1002275-4 Tine

4 2 017929 Bushing 1 2 019469 Bushing, spherical 1 917192 Fitting, lube, 1/8, 90° 7 914465 Fitting, lube, 1/8, st.

12 2019536 1 Actuator, rotary .

2 2 019646 Bushing 13 2019486 2 Cylinder Assy. , grapple 14 2016150 4 Pin, cylinder 1 919116 Pin, spring, 1/8 x 1-1/4 15 0925601-7 2 Union, hose adaptor st (replaces 2015591) 16 2019523 2 Hose Assy. , 3/8" 1 wire 12" (Incl. 0-Ring) 1 921349 0-Ring, .64410 x .087W. 17 2017876 2 Union, hose adapter 45 0 (Incl. 0-Ring) 1 921349 0-Ring, .64410 x .087W. 18 20147400 2 Hose Assy. , 3/8" 1 wire 24!

19 2014742 4 Hose Assy., 3/8" 1 wire 36" 20 919789 2 Adapter, hose st.

21 0926299-2 2 Union, hose adapter st. (Incl. 0-Ring) (replaces 2017302) 1 921349 0-Ring, .6441D x .087W. 22 2016246 2 Union, hose adapter 90°

Page 191 103-130

LOG GRABBLE ATTACHMENT

Page 192

LOG GRAPPLE BOOM ATTACHMENT PART ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11

2019745 2019746 2019747 2019452 2019517 914929 922932 921409 919788 2014740 2019428

QTY.

DESCRIPTION

1 2 2 4 1 2 2 2 4 4 1

Boom Assy.

Tube Assy. , rotator Tube Assy. , clamp Clamp, hold down Block, cross Nut, 3/8NF, self-lock Nut, 5/16NF, self-lock Connector, 3/4 st. male Connector, 1/2 tube to 3/8NPT st. female Hose Assy., 3/8" 1 wire 24" Shaft, fork (Use only one shaft from 64" Carriage) 1 904283 Capscrew, 1/2NC x 3 1 910325 Nut, 1/2NC 1 904208 Washer, 1/2 lock

LOG CLAMP CYLINDER ITEM

PART NUMBER

1

2019751 2015148

2 1

0926638 8

923650 2015145 923814 2019753 2019752

1 1 1 1 1 1

923575 2017758 20):7479 923684 2017233 2018449

1 1 2 1 1 1

2 3 4 5 6 7 8 9 10 11 12

-

QTY. DESCRIPTION Cylinder Assy. , log clamp Ring, flange 1 912235 Screw, 1/4NC x 1/2, set 1 911325 Nut, 1/4NC Washer, back-up (replaces 2014712) OORing, 1-1/2ID x 1-7/80D x 3/16 Head, cylinder 0-Ring, 2-1/4ID x 2-1/20D x 1-/8 Tube Assembly, cylinder Rod Assy. , piston 1 922956 Nut, 1NF 0-Ring, I. 000ID x 1-1/40D x 1/8 Piston Ring, bearing 0-Ring, 2-1/16ID x 2-1/40D x 3/32 Ring, piston Kit, major seal repair (Incl. Items 2,3, 5,8,10,11 & 12)

Page 193 LOG GRAPPLE BOOM ATTACHMENT

103-131

103-132

LOG CLAMP CYLINDER

OM

1

10

Page 194 LOG CLAMP ITEM

PART NUMBER

QTY.

DESCRIPTION

1

2019702

2

2 3

2018329 914132

4 5

2019751 2016150

2 4

6

2015524 2016906

2 2

8 9 10

0925601 7

2014741 2017591

2 1 1

11

2017592

1

12 13

2014741 2019762

1 1

Arm Assembly, clamp 1 914465 Fitting, lube 1/8" st.

2 2 018394 Bushing Pin, 1-1/4" x 13" Capscrew, I/2"UNF x 2-3/4" Grade 2 1 917623 Nut, 1/2" UNF Cylinder Assembly Pin, 1" x 2-11/16" 1 920449 Pin, spring 1/4" x 2" Union, hose adaptor 3/8"-90 degree Union, hose adaptor 90 degree (Incl. 0-Ring) 1 921349 0-Ring, .644 ID x .087 W. Union, hose adaptor 3/8" st. (replaces 2015591) Hose Assembly, 3/8" 1 Wire x 30" Hose Assembly, 3/8"-1 Wire x 36" (Incl. 0-Ring) 1 921349 0-Ring, . 644 ID x . 087 W. Hose Assembly, 3/8"-1Wire x 48" (Incl. 0-Ring) 1 921349 0-Ring, .644 ID x . 087 W. Hose Assembly, 3/8"-1 Wire x 30" Guard, hose

7

-

Page 195 LOG CLAMP

103-133

,‘,04: 1111)

2

7

5

_------,

1 .01

1 1

, 1

F

2

rI

—1 c

r 1

-,,,

1 /"--'L . , / , / i ,/ ; / / ,/ 9 , i

\\

/ , , , ,1 / / i I 1 i / 1 10 1 / i 1 ' i 8

i

:1

5

1 - 1

.,..-_.;,

..,, „ -.... ,

.

1 1

-- .

(,/ ,,11,:`,

1

'

.........

` 1i

i I 1

I

' , , ..,.

L.,

':

-,

1 '..\:.2 1, ›

- . I

- ‘±-,-.. - ,,,I :.--, • -.

13

0 ., '''A'l I ,, I f•, -• I 1 `L

Page 196 LOG GRAPPLE ROTARY ACTUATOR ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

PART NUMBER 2019536 2019673 0921245 7 -

2019674 2019675 2019646 2019676 2019677 923583 2019678 2019679 2019680 2019681 924771 2019682 2019683 923571 2019684 2019685 3 -

2019683 923571 2019744 2019686 924771 2019678 2019679 2019680 2019677 923583 2019681 2019687 917957 2019688

QTY.

DESCRIPTION

1 3 10 8 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1

Actuator, rotary Dowel, 3/8 x 2-3/4 Nut, 7/16NF Capscrew, 7/17NF x 3-1/4, gr. 8 Capscrew, 7/16NF x 4-3/4, gr. 8 Bushing, dowel End, unported Seal, shaft 0-Ring, 2-7/8ID x 1/8W Seal, hub Ring, hub, seal Spring, hub, seal Bushing 0-Ring, 6" ID x 3/32"W Shaft, wing Seal, vane 0-Ri ng, 1-3/4ID x 3/32W Spacer vane seal Abutment 2019685 Seal, vane 0-Ring, 1 -3/4IDx 3/32W Dowel Reservoir 0-Ring, 61D x 3/32W Seal, hub Ring, hub, seal Spring, hub, seal Seal, shaft 0-Ring, 2-7/8ID x 1/8W Bushing End, ported Plug, shipping Repair Kit, major seal

Page 197 103-134

LOG GRAPPLE ROTARY ACTUATOR

Page 198 VANDALISM PROTECTION ATTACHMENT 500 & 600 FORKLIFT PART ITEM NUMBER QTY. DESCRIPTION 1 2 3

2019771 2019770 907731

1 1 1

4 5

2019772 903772

1 2

6 7

2019773 2019783

1 1

Cover Assembly, instrument Breather Cover Assembly, transmission Capscrew, 3/8" plated UNC x 1" Grade 2 1 916965 Washer, 3/8" plated Cover Assembly, hydraulic oil breather Capscrew, 5/16" plated UNC x 1" Grade 2 1 916431 Nut 5/16" plated UNC 1 917356 Washer, 5/16" Plated lock Oil Breather Cover Assembly, shuttle clutch Link, shuttle clutch breather

LOG GRAPPLE CYLINDER PART ITEM NUMBER

QTY.

DESCRIPTION Cylinder Assy. , log grapple Ring, flange 1 912235 Setscrew, 1/4"NC x 1/2!

1 911325 Nut, jam, 1/4"NC Ring, wiper Washer, back up (replaces 2014712) 0-Ring, 1-1/2" ID x 1- 7/80D x. 188W Head, cylinder 0-Ring, 2.734 ID x .139W Tube Assy. , cylinder Rod Assy. , piston 1 1000550 2 Nut, lock, luNF (replaces 922956) 0-Ring, 1"ID x 1-1/4"OD x 1/8W. Piston Ring, wear 0-Ring. 2. 550ID x . 103W Ring, piston Kit, major seal repair (Incl. Items 2, 3,4, 6, 9, 11,12 & 13)

2019486

2

1

2015255 9

1

2 3 4 5 6 7 8

2014684

1 1 1 1 1 1 1

-

0926638 8 -

923650 2015143 923582 2019487 2019488

—

-

9 10 11 12 13

923575 2017864 2017480 1 -

924770 2017234 2 -

2018482

1 1 2 1 1 1

Page 199 VANDALISM PROTECTION ATTACHMENT 500 & 600 FORKLIFT

103-136

3

LOG GRAPPLE CYLINDER

103-137

2 3 4

9

I I I I I II

10

Page 200 DISPI ACEMENT CYLINDER 600 Fo rk Lift SN 1216 & Up

ITEM 1 2 3 4 5 6 7 8 9

PART NUMBER

QTY.

DESCRIPTION

2020222 1000397 2017020 923574 1000186 921886 1000187 1000196 1000188 1000189 1000190

2 1 1 1 1 1 1 1 1 1 1

Cylinder Assembly, displacement Ring, wiper Washer, back-up 0 Ring, .7501D x 1.0000D x .125 W. Head, cylinder 0-Ring, 7/8" tube Tube Assembly, cylinder Ring, retainer Rod, piston Ring, retainer Kit, seal repair (Incl. Items 1,2,3, & 5) -

CROSSOVER RELIEF VALVE PART ITEM NUMBER 1 2 3 4 5 6

7 8 9

2019517 923845 2019824 ' 2017285 2017286 2017287 2017288 ( 2019825 923879 2017291

QTY.

DESCRIPTION

1 1 2 2 2 2 * * 2 2 2

Valve, crossover Housing, valve (Serviced Only in Assembly) 0-Ring, ball seat, 27/64 Seat, ball Ball, steel Guide, ball and spring Shim, (.040") (*As Req'd.)

Shim, (.020") (*As Req'd. ) Spring 0-Ring, spring cap, 1-1/4 Cap, spring

Page 201 103-138

DISPLACEMENT CYLINDER

5 4 6 1 1 2 3

9

103-139

CROSSOVER RE LIEF VALVE

Page 202 SHUTTLE VALVE 600 Fork Lift SN 1216 & Up ITEM 1 2 3 4 5 6 7 8 9 10

PART NUMBER 2020175 1000178 1000179 1000180 1000181 1000182 1000183 917544 1000185 1000184

QTY.

DESCRIPTION

1 1 1 1 2 1 2 1 1 1 1 1

Valve, shuttle Sleeve Ring, retainer Ring, snap sq. external 3/4 !

Ring, reaction Spring 0-Ring, 3/8" ID x 1/8" W. 50 Duro.

Pin, dowel 5/16" x 1-1/2" Body (Not Serviced Separately) Washer, back-up 7/8" ID x 1/8" W. Spool (Not Serviced Separately) Kit, seal repair (Incl. Items 6 & 9)

FLOW DIVIDER 600 Fork Lift SN 1216 & Up ITEM

PART NUMBER

QTY.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13

2019944 1000275 1000276 1000277 1000278 1000279 1000280 1000281 1000282 1000283 1000284 1000285 923847 923558

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Divider, flow Body Piston Spring Cap, end Orifice Valve Spring Fitting Locknut Ring, retainer Gasket, 0-Ring Seal, 0-Ring . 688 ID x . 812 OD x . 062 W. Seal, 0-Ring. 250 ID x . 375 OD x . 062 W.

Page 203 103-140

SHUTTLE VALVE

103-141

FLOW DIVIDER

Page 204 BOX HOLD DOWN ATTACHMENT 500 Series Fork Lift PART ITEM NUMBER

QTY.

DESCRIPTION

1 2

201.4568 903772

3 6

3 4

2019833 903642

1 2

5 6 7 8 9

2019845 900818 2014758 201 9832

1 2 2 1 1

10 11 12

2014738 910378 903639

2 1 6

13 14

2019834 2015524

2 2

Spring, clamp Capscrew, 5/16"NC x 1", Gr. 2 1 904205 Lockwasher, 5/16" 1 910323 Nut, 5/16NC Clamp Assy.

Capscrew, 1/2NC x 2-1/2" 1 910325 Nut, 1/2"NC Nut, 1/2", 20 Gripco Washer, flat, 1/2" Washer, cushion Upright Assy. , Cylinder Assy. , hold down (See Hold Down Cylinder for Comp.)

Hose Assy. , 3/8" x 12" Nut, jam, 1" Capscrew, 1/2"NC x 1-1/2" 1 904208 Lockwasher, 1/2" 1 910325 Nut, 1/2"NC Mounting Assy. , tube Union, 90 ° hose adapter, 3/8"

HOLD DOWN CYLINDER ASSEMBLY 500 Series Fork Lift ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NUMBER

QTY.

DESCRIPTION

2019835 2019839 2016935 923649 2017020 923574 2019840 2019841 923565 2019838 2019843 923575 2019845 2019844

1 1 1 1 1 1 1 1 1 1 2 1 1 1

Cylinder Assy.

Head, cylinder Washer, back-up, 1-1/4"ID x 1-1/2"OD 0-Ring, 1-1/4"ID x 1-1/2"OD x 1/8'W Washer, backup, 3/4"ID x 1"OD 0-Ring, 3/4"ID x 1"OD x 1/8"W Tube Assy. , cylinder Rod Assy. , piston 0-Ring, 1/2 !ID x 11/16"OD x 3/32"W Piston Washer, back-up, 1"ID x 1-1/4"OD 0-Ring, 1"ID x 1-1/4"OD x 1/8"W. Nut, 1/2"NF Gripco Kit, 0-ring seal (Incl. items 2,3,4,5, 8,10, & 11

Page 205 BOX HOLD DOWN ATTACHMENT

HOLD DOWN CYLINDER ASSEMBLY

103-143

2 3 4 5

6

8 9 10 11 10 12

111 1 (1(1

Rit c«((i

Page 206 48" CARRIAGE ASSEMBLY 4000# Shaft Mounted Forks 500 Series Fork Lift ITEM

PART NUMBER

QTY.

DESCRIPTION

1

1002287 9

1

Carriage Weldment (replaces 2019831)

2 3 4 5 6

917200

4 4 4 2 2

Fitting, lube, 3/16" st. drive Nut, lock, 1"NF (replaces 922956) Roller, carriage (replaces 2019425) Pin, fork Capscrew, 1/2 !NC x 3" (replaces 904283 and 916318) 1 904208 Lockwasher, x 4 1/2" 1 901325 Nut, 1/2" NC

-

4 1001732 5 Bearing -

1000550-2 1001675-6

2019847 916321

-

EVENER CYLINDER ASSEMBLY Buckmaster ITEM

PART NUMBER

QTY.

DESCRIPTION

1

2020017 2015255

1 1

2014684 923650 2020216 2020218 923582 2020186

1 1 1 1 1 1 1

9

2020187

1

10 11 32 13 14

924110 2020217 2017480 924770 2017234 2020188

1 1 1 1 1 1

Cylinder Assy. , evener Ring, flange 1 912235 Setscrew, 1/4 x 1/2, socket head 1 911325 Nut, 1/4NC, jam Ring, wiper Washer, back up (replaces 2014712) 0-Ring, 1.500 ID x 1.875 OD x . 188 W. Head, cylinder Washer, back-up 0-Ring, 2.750 ID x 3.000 OD x . 125 W. Tube Assy. , cylinder 1 915276 Fitting, lube, 1/8NPT, 90 0 Rod Assy. , piston 1 922956 Nut, 1NF, self-lock 1 913917 Fitting, lube, 1/4 drive, 65 0 1 2017756 Bushing, bronze

2 3 4 5 6 7 8

0926638 8 -

—

0 Ring, 1.001D x 1.250 OD x .125 W. -

Piston Ring, bearing 0-Ring, 2.562 ID x 2.750 OD x . 094 W. Ring, piston Kit, major seal repair (Incl. items 2,3,4,6, 7,10,12,13 & 14)

Page 207 48" CARRIAGE ASSEMBLY 4000# Shaft Mounted Forks

4

0

103-145

•

EVENER CYLINDER ASSEMBLY (Buckmaster)

1 2 3 4

18

CD 6

I

0 II 12 13 14

ci N

Page 208 FORK FRAME Buckmaster SN 585 & Up ITEM

PART NUMBER

1

2020003 2019931

QTY. 95 122 1 0 0 1

2

2020006

1 1

3 4

2020014 916387

1 1 2 2

5 6

2020016 2016150

2 2 4 4

7

2020005

1 1

8 9

2020013 2020015

1 1 2 2

10 11 12 13 14 15

2020010 2020008 2020009 2020011 2020012 921177

2 1 4 1 1 1

16

916337

2 2

17 18 19 20 21 22

1001674 - 9 1000550 - 2

917200 2020168 2020198 901348 2020199 (2020340 916423

4 4 4 2 1 2 1 0 1

4 4 4 2 1 2 0 1 1

2020007 2020004 2020062.

914847

1 1 0 2

1 0 2 0

915408

0 4

28 29

2020020 1000926

1 1 1 1

30

916424

1 1

31

2020017

1 1

23 24 25 26 27

2 1 4 1 1 1

DESCRIPTION Frame, fork Frame, fork 4 914465 Fitting, lube 1/8 st.

Arm Assembly, gathering clamp 2 914475 Fitting, lube 1/8 st.

2 2018394 Bushing, steel, 1-1/4 x 1-15/16 Pin, 1-1/4 x 6-1/4 Capscrew, 3/8 UNF x 2-1/2, Grade 5 1 914929 Nut, lock 3/8 UNF Cylinder Assembly, clamp (See Cylinder Assembly) Pin, 1 x 2-11/16 1 919116 Pin, spring 1/4 x 2-1/2 Arm Assembly, clamp 2 914465 Fitting, lube 1/8 st.

2 2 018394 Bushing, steel, 1-1/4 x 1-15/16 Pin, 1-1/4 x 12=1/2 Pin, sheave pivot 1 900811 Pin, cotter 3/16 x 1-1/2 Sheave, cable Cable Clip, cable Chain Hook, chain Capscrew, 5/8 UNF x 2-1/4, Grade 8 1 915011 Nut, lock 5/8 UNF Capscrew, 3/4 UNF x 4, Grade 5 2 910819 Washer, plain 1 916022 Nut, lock 3/4 UNF Bearings (replaces 2020018) Nut, self-lock 1" UNF (replaces 922956) Fitting, lube 3/16 st. drive Tines, 60" Shaft, fork Pin, Cotter 3/8 x 2-1/2 Shaft, fork Shaft, fork Capscrew, 1/2 UNF x 3, Grade 5 1 915315 Nut, self-lock 1/2 UNF Guide Assembly, evener Bar Clamp, evener guide Capscrew, 3/8 UNC x 1-1/2 Grade 5 1 904206 Washer, lock 3/8 Capscrew, 3/8 UNC x 3/4 Grade 5 1 904206 Washer, lock 3/8 Stop, eveiner Evener Assembly 1 2020769 - 2 Guide Kit Capscrew, 1/2 UNF x 3-1/2 Grade 5 1 915315 Nut, self-lock 1/2 UNF Cylinder Assembly, evener (See Cylinder Assembly)

Page 209 103-147

FORK FRAME

Page 210 FORK FRAME (Cont'd) Buckmaster SN 585 Up PART ITEM NUMBER

QTY,

DESCRIPTION Pin, cylinder 1 922949 Pin, spring 1/4 x 1-1/2 Pin, cylinder 1 922949 Pin, spring 1/4 x 1-1/2 Clamp Capscrew, 3/8 UNC x 1, Grade 5 1 904206 Washer, lock 3/8 Tine Attachment, third Tine, round 60" Shaft Spacer, 2-1/2 OD x 2, long Not Illustrated Spacer, 2-1/2 OD x 7-3/4, long Capscrew, 1/2 UNF x 3, Grade 5 1 915315 Nut, lock 1/2 UNF

32

2018674

1 1

33

2020021

1 1

34 35

2020401 916271

1 0 1 0

1280145 2020168 2020337 2020338 2020339 916423

1 1 1 1 1 1

0 0 0 0 0 0

Page 211 FORK FRAME

Page 212 CLAMP CYLINDER ASSEMBLY Buckmaster PART ITEM NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY.

DESCRIPTION

2020016 2015255

2 1

2014684 923650 2020216 2020218 923582 2020215 2020189

1 1 1 1 1 1 1 1

924110 2020217 2017480 924770 2017234 2020188

1 1 1 1 1 1

Cylinder Assy. , clamp Ring, flange 1 912235 Setscrew, 1/4 x 1/2, socket head 1 911325 Nut, 1/4NC jam Ring, wiper Washer, back — up (replaces 2014712) 0-Ring, 1.500 ID x 1. 875 OD x .188 W. Head, cylinder Washer, back-up 0-Ring, 2.750 ID x 3.000 OD x .125 W. Tube, cylinder Rod Assy. , piston 1 922956 Nut, 1 NF self-lock 0-Ring, 1. 000 ID x 1.250 OD x . 125 W. Piston Ring, bearing 0-Ring, 2.562 ID x 2.750 OD x . 094 W. Ring, piston Kit, major seal repair (Incl. items 2, 3,4, 6, 7,10, 12, 13 & 14)

0926638 8 -

PUSHER BLADE ASSEMBLY ATTACHMENT 500 Fork Lift SN 687 & Up, Buckmaster SN 585 & Up PART ITEM NUMBER

QTY.

1 2

1001824-0

* ** 1 1 1 1

3 4

2019606 916388

2 2

2 2

5 6

1000349 2017682

2 2

2 2

7

2014983

2

2

8 9

2019759 916343

2 2

0 0

1

0

10

1000730

1000903

1001791 1 -

2

2

DESCRIPTION Bracket, pusher mount Blade, pusher (replaces 2020075) 2 2018402 Bushing, steel 2 914465 Fitting, lube 1/8" st.

Pin, mount Capscrew, 3/8" UNF x 2-3/4" Grade 5 1 914929 Nut, 3/8" UNF lock Cylinder, Assembly, pusher (See Cylinder Assembly) Pin, cylinder mount 1 922949 Pin, spirol 1/4" x 1-1/2" Pin, cylinder pusher mount 1 922949 Pin, spirol 1/4" x 1-1/2" Plate, weight (500 only) Capscrew, 3/4"UNF x 6" Grade 5 (500 only) 1 910175 Nut, 3/4" UNF 1 904369 Washer, lock 3/4" Bracket, hose (Weld On) (500 only) Shoe

* 500 Fork Lift Gas & Diesel ** Bu ckmaster Gas & Diesel

Page 213 CLAMP CYLINDER ASSEMBLY (Buckmaster)

103-148

1 2 3 4 5

i 9

/ 103-149

I0

o

2 13 14 i

3

PUSHER BLADE ASSEMBLY ATTACHMENT

Page 214 PUSHER BLADE HYDRAULICS 500 Fork Lift SN 687 & Up, Buckmaster SN 585 & Up ITEM

PART NUMBER

QTY.

DESCRIPTION

1 2

2020076 92 0583

1 1

3 4 5 6

2015976 2020082 2(44647 903626

1 1 1 2

7 8 9 10 11 12 13 14 15

2014737 2015595 2015699 2019720 2019741 918748 914647 2014742 2016906

2 1 1 1 1 1 1 2 2

16

1000349-9 2020234

2 1

Bracket, selector valve Capscrew, 1/2"UNC x 1-1/2" 1 904208 Washer, lock 1/2" Valve, selector Rod, control Knob Capscrew, 5/16" UNC x 3/4 ! Grade 2 1 904205 Washer, lock 5/16" Hose Assembly, 1/2"-2 Wire x 48" Union, 1/2! 90 degree adaptor Union, 1/2! 45 degree adaptor Union, 1/2! to 3/8" st. reducing adaptor Hose Assembly, 3/8"-1 Wire x 108" Washer, plain Tee, 3/8" NPT forged Hose Assembly, 3/8"-1Wire x 36" Union, 3/4"SAE to 3/8" NPT (Inc 1. 0-Ring) 1 921349 0-Ring, .644 ID x .087 W Cylinder Assembly, pusher (replaces 2020079) Decal, selector valve

500 & BUCKMASTER PUSHER BLADE CYLINDER ITEM 1

PART NUMBER 1000349 2015148

QTY. 2 1

2 3 4 5 6 7 8

1002648 2

926618 923649 1000353 926623 923814 1000790

1 1 1 1 1 1 1

9

2020193

1

10 11 12 13

925189 1000354 1000355 1000379 1000791

1 1 1 1 1

-

DESCRIPTION Cylinder Assembly, pusher blade Ring, flange 1 912235 Set Screw 1/4" x 1/2" socket 1 911325 Nut, 1/4" jam Ring, wiper (replaces 1000400 and 2016936 2) Washer, backup 0-Ring, 1-1/4" ID x 1-1/2! OD x 1/8"W. Head, cylinder Washer, backup 0-Ring, 2-1/4" ID x 2-1/2" OD x 1/8" W. Tube Assembly, cylinder 1 1000350 7 Tube Rod Assembly, piston 1 913958 Fitting, lube 1/4" st. drive 1 1000549 Nut, 7/8" UNF Gripco 0-Ring, 7/8" ID x 1" OD x 1/16" W. Piston Seal, "T" Ring Breather Kit, major seal repair (Incl. Items 2,3,4,6,7,10, & 12) -

-

Page 215 PUSHER BLADE HYDRAULICS

103-150

To Control Valve

9,

To Flow Regular Mast Lift Cylinder

PUSHER BLADE CYLINDER

103-151

13P 10 I 12 *if

(dri

Page 216 SELECTOR VALVE BUC KMASTER ITEM

PART NUMBER 2015976

1 2 3 4 5

923719 2017396 2020403

QTY.

DESCRIPTION

1 1 1 2 2 2

Valve, selector Housing, valve (Not Serviced Separately) Spool, valve (Not Serviced Separately) 0-Ring, 3/4 ID x 15/16 OD x 3/32" W. Washer, back-up Ring, snap

SAW FEED CYLINDER ASSEMBLY (Buckmaster) PART ITEM NUMBEE 1

QTY.

DESCRIPTION

2020019 2015255

1 1

Cylinder Assy. , saw feed Ring, flange 1 912235 Setscrew, 1/4 x 1/2, socket head 1 911325 Nut, 1/4NC, jam Ring, wiper (replaces 2014686) Washer, back-up (replaces 2015540) 0-Ring, 2.000 ID x 2.375 OD x . 188 W. Head, cylinder Washer, back-up 0-Ring, 2.750 ID x 3.000 OD x . 125 W. Tube Assy. , cylinder 1 915276 Fitting, lube, 1/8NPT, 90 0 Rod Assy. , piston 1 913958 Fitting, lube, 1/4 st. drive 1 922956 Nut, 1NF self-lock 1 2017756 Bushing, bronze 0-Ring, 1.000 ID x 1.250 OD x . 125 W. Piston Ring, bearing 0-Ring, 2.562 ID x 2.750 OD x. 094 W. Ring, piston Kit, major seal repair (Incl. items 2,3,4, 6,7,10,12,13 & 14)

3053637-9

1

0926641-2

1

923584 2020220 2020218 923582 2020190

1 1 1 1 1

9

2020191

1

10 11 12 13 14

924110 2020217 2017480 924770 2017234 2020192

1 1 1 1 1 1

2 3 4 5 6 7 8

Page 217 SELECTOR VALVE (Buckmaster)

103-152

103-153

SAW FEED CYLINDER ASSEMBLY (Buckmaster)

1 2 3 4

CD

68-329

6 7

9

8

I0

12 13 14

Page 218 FORK FRAME HYDRAULICS (Buckmaster) PART ITEM NUMBER QTY. DESCRIPTION 95 122 2020080 2 0 Hose Assembly, 3/8 (1 Wire) x 42" 1. ( 2014740 0 2 Hose Assembly, 3/8 (1 Wire) x 24" 2 2016906 4 4 Union, hose adapter, 3/8 NPT-90 degree x 3/4-16 (Incl. 0-Ring) 1 921349 0-Ring, . 644 ID x . 087 W. 3 2020017 1 1 Cylinder Assembly, evener (See Cylinder Assembly) 4 2014741 2 2 Hose Assembly, 3/8 (1Wire) x 30" 5 925601 2 2 Union, hose adapter, 3/8 NPT st.

6 2020080 1 1 Hose Assembly, 3/8 (1 Wire) x 42?` 7 2014742 1 1 Hose Assembly, 3/8 (1 Wire) x 36" 8 2017876 1 1 Union, hose adapter, 3/8 NPT 45 degree x 3/4-16 (Incl. 0-Ring) 1 921345 0-Ring, 644 ID x . 087 W. 9 2020016 2 2 Cylinder Assembly, clamp (See Cylinder Assembly) 10 20114740 1 1 Hose Assembly, 3/8 (1Wire) x 24" 11 2014739 1 1 Hose Assembly, 3/8 (1 Wire) x 18" 12 2020063 1 1 Union, hose adapter, 3/8 NPT 90 degree x 3/4-16 (w/orifice) (Incl. 0-Ring) 1 921349 0-Ring, .644 ID x . 087 W. 13 918887 2 2 Plug, 3/8 NPT socket head

Page 219 103-154

FORK FRAME HYDRAULICS (Buckmaster)

Page 220 SAW HYDRAULICS (Buckmaster) **Diesel *Gas

3013848 3013852 3013847 3010653 3013850 2019927 1000660 903630

QTY. * ** 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4

ITEM NUMBER 1 2 3 4 5 6 7 8

DESCRIPTION Bail Baffle Support Strainer Magnet Gasket Cover, filter Capscrew, 3/8" UNC x 1" Grade 2 1 904206 Washer, lock 3/8" Clamp, hose

2019813

2

2

2019928 7

1

1

Hose, suction (Prior to S/N 585)

1000669 2019930 901728 921913 2019929 [2019921 1.. 1000715 915987

1 1 1 2 1 1 0 4

1 1 1 2 1 0 1 2

916313

0

2

2019945 2019922 2019923 2014954 2014664 t2019920 1000716 915126 253588 230717

1 1 1 I 1 1 0 1 1 0 4

1 1 I 1 1 0 1 1 0 1 0

916191

0

4

26

921228

1

1

27 28

1000427 923174

1 2

1 2

29 30

2019946 2019934

1 1

1 1

31 32 33

1000717 919064 2019947 1000095 901523 2019913

1 1 1 1 1 1

1 1 1 1 1 1

Hose, suction Coupling Elbow, 1-1/2" NPT, 90 degree st.

Clamp, hose 1-;3/16 to 2-3/4" Hose, cross Plate, mounting Plate, mounting Capscrew, 1/2" UNC x 1-1/2" Grade 5 1 904208 Washer, lock 1/2" Capscrew, 1/2" UNC x 1-3/4" Grade 5 1 904208 Washer, lock 1/2" Pump Coupling Assembly (Incl. Items 19,20, &21) Sprocket, 7/8" bore Sprocket, 1" bore Chain Shaft, pump drive Shaft, pump drive Key, 1/4" x 1" woodruft Adaptor, splined hub Adaptor, splined hub Capscrew, 7/16" UNF x 1-3/4" 1 904207 Washer, lock 7/16" 1 911042 Nut, 7/16" UNF Capscrew, 7/16" UNF x 1-1/2" Grade 5 1 904207 Washer, lock 7/16" Connector, 1-5/16-12 st thd. (Incl. 0-Ring) 1 921214 0-Ring, 1.171 ID x . 116 W. Tube, pressure pump to valve Connector, reducing, 1" tube (Incl. 0-Ring) 1 921214 0-Ring, 1.171 ID x .116 W. Valve, relief Tee, branch st. thd. (Incl. 0-Ring) 1 921214 0-Ring, 1.171 ID x . 116 W. Tube, return Adaptor, st. , 1" tube Filter Assembly Kit, filter element Nipple, 1" x 3" pipe Plate, clamp

9

-

10 11 12 13 14 15

16 17 18 19 20 21 22 23 24

(

237192

25

34 35

Page 221 103-155

SAW HYDRAULICS (Buckmaster) 60 59

4. \

,13

54 %4 - -

1

2

56 53

-43 45 44 ‘/

,14 3

_13

4

:e * .? 52 y

5

6

7 440 7440

.0- 56

)12 26

47

16

63 25,

24—

.65 66 67 0

31

4; 50 ol4 9 •11' ,.)11 ti " ■

•

/ 27

"28 / 75

74

73 76 39 72 7

'68 71 79

67

41 42 77 78

--- 64

Page 222 SAW HYDRAULICS (Cont'd) Buckmaster PART ITEM NUMBER

QTY.

DESCRIPTION

36

906696

2

2

37 38 39 40 41 42 43 44 45

901722 919840 2019883 2019884 2019949 2019950 2019877 2019911 917016

1 1 1 1 1 1 2 4 1

1 1 1 1 1 1 2 4 1

46 47 48 49 50

2020058 2020057 923664 921117 921212

1 1 2 4 8

1 1 2 4 8

51 52 53 54 55 56 57

2020040 2019948 918850 914588 919137 919172 2020211

1 1 1 1 1 2 2

1 1 1 1 1 2 2

58

903774

1

1

59 60 61 62 63 64 65 66

2019878 2019941 2019939 2019943 918374 2019938 2018970 903629

1 1 2 1 1 1 1 1

1 1 2 1 1 1 1 1

67 68 69 70 71 72 73 74 75 76

919065 2019956 2019955 2019953 2019954 2019935 922322 2019904 2019906 909622

3 1 1 1 1 1 1 1 1 2

3 1 1 1 1 1 1 1 1 2

Capscrew, 3/8" UNC x 3-3/4" 1 904206 Washer, lock 3/8" 1 910324 Nut, 3/8" UNC Elbow, 1/4" 90 degree st.

Plug, 1/4" INPT pipe Tube, pressure Tube, return Hose Assembly, 1" (1 Wire) 48" Hose Assembly, 3/4" (2 Wire) 48" Tube Assembly, mast Clamp, tube Capscrew, 5/16" UNC x 3-1/2" Grade 2 1 904205 Washer, lock 5/16" 1 910323 Nut, 5/16" UNC Hose Assembly, 1" (1 Wire) x 106" Hose Assembly, 3/4" (2 Wire) x 102" 0-Ring, 1-1/2" ID x 1-3/4" OD x 1/8" W. Flange, 1-1/4" split half Capscrew, 7/16" UNC x 1-1/2" Grade 5 1 904207 Washer, lock 7/16" Motor, hydraulic (See Saw Arm Group) Valve, over center Plug, 1/4" NPT socket Elbow, 1/4" NPT 90 degree st Tee, 9/16" -18 x 9/16"-18 x 1/4" NPT Connector, male Hose Assembly, 1/4" (1 Wire) x 27" (Incl. 0-Ring) 1 921885 0-Ring, .468 ID x . 078 W. Capscrew, 5 /16" UNC x 2" Grade 2 1 904205 Washer, lock 5/16" 1 910323 Nut, 5/ 16" UNC Tube, saw feedmast Tube, saw feed mast Hose Assembly, 1/4" (1 Wire) x 42" Valve, 2 Spool (See Pump & Reservoir Group) Elbow, 1/4"-18 90 degree st.

Hose Assembly, 3/8" x 15" Clamp, hose Capscrew, 3/8"U NC x 3/4" Grade 2 1 904206 Washer, lock 3/8" Adaptor, 9/16"-18 st. male Tube, hose to tube Tube, connector to valve Tube, short to 2 way valve Tube, long to 2 way valve Elbow, 9/16"-18 45 degree male Elbow, 9/16"-18 90 degree adaptor Valve, saw start Spacer Capscrew, 1/4" UNC x 2-1/4" Grade 2 1 916964 Washer, lock 1/4" 1 916622 Nut, 1/4" UNC

* **

Page 223 103-156

SAW HYDRAULICS (Buckmaster)

Page 224 SAW HYDRAULIC CONTRO L (Buckmaster) PART ITEM NUMBER QTY. 77 2019918 4 4 78 919933 4 4

79 2019914 1 1 2 2 80 922522 81 922457 82 904281

1 1

1 1

DESCRIPTION Clamp, tube Capscrew, 5/16" UNC x 1-1/2" Grade 2 1 917356 Washer, lock 5/16" 1 917372 Nut, 5/16" UNC Bar, tube clamp (See Pump & Reservoir Group) Connector, st. (Incl. 0-Ring) 1 921885 0-Ring, .468 ID x .078 W. Connector, reducing st (Incl. 0-Ring) 1 921885 0-Ring, .468 ID x . 078 W. Capscrew, 3/8 NC x 2-1/4 1 910324 Nut, 3/8 NC 1 904206 Washer, lock 3/8

SAW MOTOR (Buckmaster) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NUMBER

QTY.

DESCRIPTION

2020040 2020356 2020357 2020358 2020359 2020360 916024 2020361 2020362 2020363 2020364 2020365 2020366 923579 2020367 2020368 923989 2020369 2020370 2020371 2020372 2020373 2020374 2020375 2020376 2020377 2020378 923509 2020379

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 2 2 1 4 1

2020380

1

Motor Assy. , saw Body Wiper Seal, shaft Washer Shaft Key, 3/16 x 3/16 x 1-1/4 Bearing Ring, snap Ring, lock 0-Ring, 3-13/16 ID x 4" OD x 3/32" W. 0-Ring, 4-1/4 ID x 4-3/8 OD x 1/16" W. Ring, back-up, 2 ID x 2-1/4 OD 0-Ring, 2 ID x 2-1/4 OD x 1/8 W. Adapter, hub Ring, back-up, 1-1/8 ID x 1-1/4 OD 0-Ring, 1-1/8 ID x 1-1/4 OD x 1/16" W Plate, pressure Ring Pin Rotor Vane Kit (Incl. Vanes & Springs) Bushing Pressure Plate Sub Assy. (Incl. items 22 & 24) Pins Screw, #1--24 x 2-3/4" socket head Cover Bolt, 1/2NC x 3-3/4, gr: 8 Kit, cartridge (Incl. items 10,11,12,13, 15, 16, 17, 18, 19, 20, 21, 23, 25) Kit, seal (Incl. items 2,3,10,11,12,13,15 & 16)

Page 225 SAW HYDRAULIC (Buckmaster) SEE PAGE 223 For FIGURE

SAW MOTOR

103-157

14

1 10

16

15

22

23 25

Page 226 SAW ARM (Buckmaster) Gas & Diesel ITEM

PART NUMBER

QTY.

DESCRIPTION

1 2 3 4 5 6

2020026 2020028 2020061 914465 2020029 2020019

1 1 8 4 1 1

7 8

2020064 916378

2 4

9 10 11 12 13 14

2020065 2020021 922949 2018674 2020027 918394

2 1 2 1 1 1

15

916405

1

16 17 18 19 20

2020038 2020037 2020039 2020035 922613

1 1 1 2 8

21 22 23 24 25 26

2020068 2020033 2020034 903837 2020036 1000769

1 1 2 2 1 1

27 28

2020031 914163

2 14

29

916392

1

30 31

2020032

1 1

Arm Assembly, saw Arm Assembly, front (Incl. Item 3 & 4) Bushing, bronze Fitting, lube, 1/8 NPT st.

Arm Assembly, rear (Incl. Items 3 & 4) Cylinder Assembly, saw fee (See Cylinder Assembly) Pin, 1-1/4" x 11-1/2" Capscrew, 3/8 NF x 2-1/2, Grade 5 1 914929 Nut, lock 3/8 NF Pin, 1-1/4 x 7-1/2 Pin, 1" x 6 Pin, spirol, 1/4 x 1-1/2 Pin, 1" x 4-1/8" Bracket, motor Capscrew, 5/8 NC x 7, Grade 2 1 904209 Washer, lock 5/8 1 910308 Nut 5/8 NC Capscrew, 5/8 NF x 1-1/2 Grade 5 1 904209 Washer, lock 5/8 1 910828 Washer, plain 5/8 Sprocket, 26 teeth Sprocket, 17 teeth Chain, drive Bearing, saw arbor Capscrew, 9/16 NF x 1-7/8 Grade 5 1 910153 Washer, lock 9/16 Key, flat, 1/2 x 5/8 Arbor Assembly, saw (Incl. Items 23, 24, 25) Pin, dowel 5/8 x 1-3/4 Screw, 3/8 NC x 3/4, set cup point Nut, 2" left hand Guard Assembly, saw (Incl. Capscrew, Nut, Items 27, 28, 29) 3 915430 Capscrew, 5/16 NF x 3/4, Grade 5 3 915262 Nut, self-lock 5/16 NF Liner, wood Screw, 1/4NF x 7/8, flat head 1 921702 Nut, lock 1/4NF Capscrew, 3/8 NF x 4-1/4, Grade 5 1 913528 Nut, self-lock 3/8 NF Blade, saw (See Machinery) Brace, saw guard

32

0916225 6

33 34

2020040 913249

4 1 2

2020067

1

-

1 914929 Nut, lock, 3/4NF Grade Capscrew, 3/8 NF x 1, Grade 5 (replaces 914398)

Motor, saw (See Saw Motor) Capscrew, 1/2 NF x 1-1/4, Grade 5 1 904208 Washer, lock 1/2 Wrench, blade (Not Illustrated

Page 227,

103-1 5 8

SAW ARM (Buckmaster)

Page 228 PUMP (Buckmaster) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMBER

QTY.

DESCRIPTION

2019945 2020363 2020381 916024 202038 2 2020362 2020383 2020384 2020385 923817 2020386 2020387 2020388 923587 2020374 2020389 2020390 2020391 921567 2020392 2020393

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4 1 1

Pump Assy.

Ring, snap Shaft Key, 3/16 x 3/16 x 1-1/4 Bearing Ring, snap Seal Body Pin 0-Ring, 3-3/4 ID x 4 OD x 1/8" W. Vane Kit Rotor Ring 0-Ring, 3-7/8 ID x 4-1/8 OD x 1/8" W. Bushing Pressure Plate Sub Assy. , (Incl. item 14) Spring Cover Screw, 1/2NC x 4, gr. 8 Kit, cartridge (Incl. items 9, 10, 11, 12 & 13) Kit, seal (Incl. items 6, 9 & 13)

Page 229 103 -15 9

PUMP Buckmaster)

18

Page 230 SAW START VALVE (Buckmaster) ITEM 1 2 3 4 5 6 7 8 9

PART NUMBER 2019904 2019905 2014648 917569 0927733 6 -

916227 2020346 923379

QTY.

DESCRIPTION

1 1 1 1 1 1 2 2 2 2

Valve Assy. , saw start Body, valve (Not Serviced Separately) Valve, control (Not Serviced Separately) Handle Knob Screw, set #10-24 x 1/4" lg.

Ring, snap (replaces 2020345) Pin, roll, 1/4 x 1 Washer, back-up 0-Ring, seal, 11/16 ID x 7/8 OD x 3/32" W.

QTY.

DESCRIPTION

1 1 1 1 1

Valve Assy. , relief Cover Assy. , (Incl. items 2 to 13) (Not Serviced) Knob Nut, 3/8NF, jam Screw, lock Shim (*Use as req'd) Washers 0-Ring, 3/8 ID x 1/2 OD x 1/16" W. Plunger Spring Piston Seat Cover 0-Ring, 1-1/8 ID x 1-5/16" OD x 3/32" W. Screw, 1/4NC x 7/8, socket hd.

Spring Piston Seat Body

RELIEF VALVE (Buckmaster) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMBER 2019946 2020348 910329 2019209 2019208 2020349 923560 2019207 2020350 2019206 2019 204 924416 921182 2020352 2020354

2 1 1 1 1 1 1 1 4 1 1 1 1

Page 231 103-160

103-161

18

14

SAW START VALVE (Buckmaster)

RELIEF VALVE (Buckmaster)

Page 232 CAB 500-600 F. K. L. ,

and Buckmaster

PART ITEM NUMBER QTY. 1 2020310 1

2 2020311 2 3 2020312 1 4 2020313 5 2020314 1 6 2020315 2020316 1

8 2020317 2

9 2020318

10 2020276 1 11 2020277 2 12 1 2020319

13 2020320 1

14 2020321 2

DESCRIPTION Roof

12 919414 Bolt, cge. , 5/16-18 x 3/4 3 918249 Screw, truss hd. , 5/16-18 x 3/4 15 923422 Nut, 5/16-18 Guard, rock 4 908125 Capscrew, 3/8-16 x 3/4 4 916965 Lockwasher, 3/8 Frame, right side 6 908125 Capscrew, 3/8-16 x 3/4 6 916954 Nut, 3/8-16 Frame, left side 6 908125 Capscrew, 3/8-16 x 3/4 6 916954 Nut, 3/8-16 Windshield, front 6 919333 Capscrew, 5/16-18 x 1-1/2 6 923422 Nut, 5/16-18 Frame, upper rear 4 919333 Capscrew, 5/16-18 x 1-1/2 4 923422 Nut, 5/16-18 Door 3 2020268 Hinge 12 919414 Bolt, cge, 5/16-18 x 3/4 12 923422 Nut, 5/16-18 Window, front side swingout 4 2020268 Hinge 16 919414 Bolt, cge, 5/16-18 x 3/4 16 923422 Nut, 5/16-18 4 918249 Screw, truss hd. , 5/16-18 x 3/4 4 919441 Nut, lock, 5/16-18 Window, left rear swingout 2 2020268 Hinge 8 919414 Bolt, cge, 5/p6-18 x 3/4 2 918249 Screw, truss hd. , 5/16-18 x 3/4 2 919441 Nut, lock, 5/16-18 8 923422 Nut, 5/16-18 Arm Latch Assy., left Arm Latch Assy., right Panel, outer rear right 2 919414 Bolt, cge, 5/16-18 x 3/4 2 919333 Capscrew, 5/16-18 x 1/2 1 923422 Nut, 5/16-18 4 917642 Washer, flat, 5/16 3 918468 Nut, wing, 5/16-18 Panel, outer rear left 2 919414 Bolt, cge, 5/16-'8 x 3/4 2 919333 Capscrew, 5/16-18 x 1-1/2 1 923422 Nut, 5/16-18 4 917642 Washer, flat, 5/16 3 918468 Nut, wing, 5/16-18 Panel, hood 6 919414 Bolt, cge, 5/16-18 x 3/4 6 917642 Washer, flat, 5/16 6 923422 Nut, 5/16-18

Page 233 103-162

CAB

22 23

28

Page 234 CAB (Cont'd) 500-600 F. K. L. , I-600 & Buckmaster PART DESCRIPTION ITEM NUMBER QTY. 15 2020322 1 Panel, lower rear right 2 919414 Bolt, cge, 5/16-18 x 3/4 2 9184 .68 Nut, wing, 5/16-18 2 917642 Washer, flat, 5/16 16 2020323 1 Panel, lower rear left 2 917642 WASHER, flat, 5/16 2 919414 BOLT, carriage, 5/16-18 x 3/4 2 918468 NUT, wing, 5/16 18 -

17

2020324

1

18

2020325

1

19

2020326

2

20

2020271

1

21

2020270

1

22

2020269

1

23

2020272

24

2020273

25 26

2020327 2020202

27

28 -

2020203

1

2020200

1

Panel, right front 2 919414 Bolt, cge, 5/16-18 x 3/4 2 923422 Nut, 5/16-18 2 917642 Washer, flat, 5/16 Panel, left front 2 919414 Bolt, cge, 5/16-18 x 3/4 2 923422 Nut, 5/16-18 2 917642 Washer, flat, 5/16 Brace, front panel 2 919414 Bolt, cge, 5/16-18 x 3/4 2 923422 Nut, 5/16-18 2 917396 Capscrew, 1/4-20 x 1 2 917642 Washer, flat, 5/16-18 Plate, door striker 2 908295 Capscrew, 1/4-20 x 1/2 2 923329 Nut, 1/4-20 Handle, door, inside right 2 908295 Capscrew, 1/4-20 x 1/2 2 923329 Nut, 1/4-20 Handle, door, outside 2 922030 Screw, 10-24 x 1/2 Socket, door 2 918222 Screw, flat hd. , 1/4-20 x 3/4 2 923329 Nut, 1/4-20 Plunger, door 2 918222 Screw, flat hd. , 1/4-20 x 3/4 2 923329 Nut, 1/4-20 Bracket, door plunger Mount, right rear 2 907731 Capscrew, 3/8NC x 1, gr. 5 2 916965 Lockwasher, 3/8 2 916950 Nut, 3/8 NC Mount, left rear 2 907731 Capscrew, 3/8NC x 1, gr. 5 2 916965 Lockwasher, 3/8 2 916950 Nut, 3/8NC Step, extension (Weld on)

2020268 5

9

Hinge (Not Shown)

-

1 1

REPLACEMENT GLASS A B

C

D E

2020328 2020329 2020330 2020331 2020332 2020303

1 1 2 2 1

*

Windshield Window, rear Swing Out & Door, left rear Swing Out, front side Roof (Plexiglass) Molding, rubber (10ft. Lengths) (*Use as req'd.)

500 & Buckmaster

Page 235 103- 162

CAB (Cont.)

15&16 22 28

23

SERVICE PARTS FOR WINDOW ADJUSTORS (ITEMS 10 & 11 1001639-2 1001640-0 1001641-8 0923346.1

1 2 1 1

KNOB WAS LUG BOLT, 5/16 x 3/4

►

Page 236 WINDSHIELD WIPER KIT PART ITEM NUMBER

QTY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2020290 2020294 2020293 2020291 2020395 2020396 2020397 2020398

2020417 919929

1 1 1 1 1 1 1 2 1 3 1 1 1 1

15 16

2019966 2019693

2

2020399

1

DESCRIPTION Wiper Assy. , windshield (Incl. items 1 to 14) (Order from Machinery Price List) Motor, w/3" shaft Spacer, aluminum Switch, toggle Arm, wiper Blade, wiper Washer, fiber Washer, cover Nut Wire, 14 ga. x 136" (Obtain Locally) Terminal, spade (Obtain Locally) Spacer, windshield wiper Terminal, 3/8" I. D. (Obtain Locally) Fuse & Holder Capscrew, 1/4NC x 2, gr. 5 1 923329 Nut, 1/4NC Clip, speed Clamp

HEATER PART ITEM NUMBER

QTY.

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 2 1 4 1 2

Heater Assy., (Incl. items 2 to 11) (Order from Machinery Price List) Core, heater Housing, motor Plate, cover Blade, fan Mount, motor Motor Fuse & Holder, 20 amp.

Wire, #14 ga. (Obtain Locally) Switch, heater Knob Hose, heater, 5/8" ID x 6' (Obtain Locally) Connector, saddle Clamp, hose Valve, weather head (90 degree) Fitting, 3/8 NPT to 5/8 has e (90 degree)

1

2 3 4 5 6

7 8 9 10 11 12 13 14 15 16

2020406 2020407 2020408 2020409 2020410 2020411 2020417 2020412 2020413 2020414 911300 2020415 2020416

Page 237 103-163

WINDSHIELD WIPER KIT

103-164

16

13

HEATER

11 \

\

\

\

\

\

. \ . \ . \ 2 . . it - . \ . P \ . . . . . . \ . . . . . . . . .. 16 ...

N N ,E 12 . . . . . . . . ...._ / i ..

-----____, ...-/

15 14

12

Page 238 HEATER & DEFROSTER KIT PART ITEM NUMBER

QTY.

DESCRIPTION

1 2 3 4 5

1 2 1 1 1

Attachment, hose Clamp, hose Hose, defroster Bracket, nozzle Nozzle, defroster

2020419 2020420 2020421 2020422 2020423

Page 239 103-165

HEATER AND DEFROSTER KIT

ASSEMBLIES & PACKAGES (Revised) 500 - 600 FKL & Buckmaster - TP103 (1-70) 2019688 SEAL REPAIR KIT, rotary cylinder 2 SEAL, shaft 2019677 2 0-RING 923583 2 SEAL, hub 2019678 2 SPRING, hub seal 2019680 2 0-RING 924771 2 SEAL, vane 2019683 2 923571 0-RING 4023865 1 -

1 2 1 2 1 1

2020192 SEAL REPAIR KIT, saw feed cylinder 1 3053637-9 RING, wiper (replaces 2014686) 1 WASHER, back-up 0926641-2 0-RING 1 923584 1 2020218 WASHER, back-up 1 0-RING 923582 1 0-RING 924110 1 2017480 RING, bearing 1 0-RING 924770 RING, piston 1 2017234

SLEEVE KIT, diesel (replaces 4022979) SLEEVE, cylinder 4023099 4023827 1 0-RING (replaces 4020032) PIN, piston 4020739 RETAINER 4253059 RING, set, piston 4021796 PISTON 4022958

2020379 CARTRIDGE KIT, saw motor 1 0-RING 2020364 1 0-RING 2020365 1 2020366 RING, back-up 0-RING 1 923579 2 RING, back-up 2020368 2 0-RING 923989 PLATE, pressure 1 2020369 RING 1 2020370 PIN 2 2020371 1 2020372 ROTOR 1 VANE KIT 2020373 1 PRESSURE PLATE SUB2020375 2 SCREW ASSY. 2020377

-

2018449 SEAL REPAIR 1 0926638 8 1 923650 1 923814 1 923575 2 2017479 1 923684 1 2017233

KIT, log clamp cylinder WASHER, back-up 0-RING 0-RING 0-RING RING, bearing 0-RING RING, piston

2019844 SEAL REPAIR 1 2016935 1 923649 1 2017020 1 923574 1 923565 2019843 1 1 923575

KIT, hold-down cylinder WASHER, back-up 0-RING WASHER, back-up 0-RING 0-RING WASHER, back-up 0-RING

2020188 SEAL REPAIR 2 014684 1 1 0926638 8 1 923650 2020218 1 1 923582 924110 1 1 2017480 1 924770 1 2017234

KIT, clamp cylinder RING, wiper WASHER, back-up 0-RING WASHER, back-up 0-RING 0-RING RING, bearing 0-RING RING, piston

-

-

2020380 1 1 1 1 1 1 2 2

SEAL KIT, saw motor WIPER 2020357 2020358 SEAL, shaft 2020364 0-RING 2020365 0-RING RING, back-up 2020366 0-RING 923579 2020368 RING, back-up 923989 0-RING

2020392 CARTRIDGE KIT, pump

1 923817 0-RING

1 2020386 VANE KIT 1 2020387 ROTOR 1 2020388 RING 1 923587 0-RING

2020393 SEAL KIT, pump

1 2020383 SEAL 1 923817 0-RING 1000791 SEAL REPAIR KIT, pusher blade cylinder

1 923587 0-RING 2 RING,. wiper (replaces 1000400 1 1002648

1 926618 WASHER, back-up 1 923649 0-RING 1 926623 WASHER, back-up 1 923814 0-RING 1 925189 0-RING SEAL, T-ring 1 1000355 -

240

ASSEMBLIES & PACKAGES (Revised) 500 - 600 FKL & Buckmaster - TP103 (1-70) 1 234382 GASKET, water pump water (gasoline) 1 207832 GASKET, water pump cover SEAL, shaft (rubber) 1 233212 GASKET, distributor drive RING, clamp, shaft seal housing SPRING, shaft seal 1 228125 GASKET, thermostat cover GUIDE, shaft seal spring 233211 1 GASKET, distributor base WASHER, shaft seal carbon 1 228542 GASKET, thermostat RING, snap, impeller 1 226012 GASKET, drain plug RING, snap body (f/bearings) 1 226620 SEAL, crank shaft, front GASKET, cover to body 1 227572 SEAL, crank shaft, rear GASKET, body to cylinder 1 223205 GASKET, crank shaft, rear block seal GASKET, cover to body 1 207832 GASKET, pump to cylinder 234382 1 0255323-8 GASKET SET, cylinder head overhaul block 1 0237642-4 GASKET, cylinder head 4 226477 PACKING, stud (replaces 254858) carburetor 226470 GASKET SET 1 0255296-6 GASKET, rocker arm cover GASKET, bowl 226452 1 1 234140 GASKET, intake & exhaust GASKET, float valve 219998 1 manifold GASKET, main nozzler 1 226468 1 233209 GASKET, carburetor GASKET, needle seat 226466 1 1 228125 GASKET, thermostat cover GASKET, flange 1 233209 1 228542 GASKET, thermostat 229867 CABLE SET, spark plug 240921 CRANKSHAFT KIT CABLE, coil to distributor 1 1 CRANKSHAFT ASSY., (incl.

CABLE, #1 & #2 2 gear & key) CABLE, #3 1 4 237802 BEARING, connecting rod CABLE, #4 1 2 237830 BEARING, main, front, & center 235120 SEAL KIT, front wheel 1 237831 BEARING, main, rear 1 235090 SLEEVE, wear 1 235119 SEAL, oil 240953 KIT, carburetor repair 1 219968 RETAINER 239229 SEAL KIT 1 219977 SPRING SEAL, oil 239182 1 1 226470 GASKET SET SEAL, guard-ring 239191 1 1 240943 THROTTLE SHAFT SEAL, 0-ring 1 239192 2 226446 SEAL SEAL, 0-ring 1 239190 1 226447 RETAINER 1 219969 PACKING GASKET SET, major engine overhaul 0255324-6 1 219992 CUP 1 0237642-4 GASKET, cylinder head 1 4046828 SPRING 4 226477 PACKING, stud SHAFT 226457 1 GASKET, rocker arm cover 1 0255296-6 226458 FLOAT ASSY. 1 1 233204 GASKET, timing gear cover NEEDLE 1 219987 1 233207 GASKET, power steering 1 219978 SPRING cover JET, idling 1 220006 1 248969 GASKET, thrust cover 1 240984 JET, power GASKET, generator cover 1 233213 2 226444 SCREW 1 232325 GASKET, oil sump 240952 CUP 1 1 233210 GASKET, oil pump 2 4054544 SCREW 1 228393 GASKET, oil pump cover 220000 SCREW 1 1 233228 GASKET, oil filter base GASKET, intake & exhaust 1 234140 241756 BOLT SET, ring gear manifold 12 242866 GASKET, carburetor 1 2332 09 CAPSCREW NUT 12 918317 225750 1 1 1 1 1 1 1 1 1

PUMP KIT, 207823 207824 207825 207826 207827 207828 234749 210830 203061

241

ASSEMBLIES & PACKAGES (Revised) Continued 500 - 600 FKL & Buckmaster - TP103 (1-70) 243507 KIT, ignition 1 225785 POINT SET 1 225739 CONDENSER KIT 243968 TRANSFER SET, f/repainting Models 160 & 1600 Tractor TRANSFER, P. T. O. warning 1 210300 TRANSFER, hand lever, hy1 228708 draulic pump cont.

TRANSFER, hand lever, 1 228720 traction booster TRANSFER, patent 1 228892 TRANSFER, injection pump, 1 229803 shut-off TRANSFER, engine desig1 229977 nation, gas TRANSFER, drawbar instruc1 240832 tions TRANSFER, shift pattern, 1 237323 (range trans.)

TRANSFER, shift pattern (4 1 242188 speed trans.)

TRANSFER, shift pattern 1 242265 (FWD- 2 Rev.) TRANSFER, instructions 1 242583 TRANSFER, dismounting 1 254215 TRANSFER, designation 1 243937 245943 KIT, screen & gasket 1 208325 SCREEN 1 208137 GASKET 248293 RING KIT 4 237648 RING, top compression 4 237649 RING, 2nd compression 4 248435 RING, 3rd compression 4 248436 EXPANDER, 3rd compression ring 4 237650 RING, oil control 250243 KIT, mainshaft & ring gear SHAFT, w/pinion 1 1 GEAR RING, differential

285335 MOTOR KIT, 8 to 1 comp. ratio (gasoline) 4 237644 PISTON 4 237645 PIN

4 237646 LINER, cylinder 8 237647 PACKING 4 237648 RING, top 8 237649 RING, compression 4 237650 RING, oil 8 4514586 LOCK 1000925 SEAL REPAIR KIT, 21' mast, lift cyl.

1 923817 0-RING 1 3053637 9 RING, wiper 1 2015939 RING, wear 1 2014683 PACKING -

2 2020254 5 Poly Pak -

-

1 2015936 RING, wiper 2017619 SEAL REPAIR KIT, major 1 923650 0-RING 1 923816 0-RING

1 924135 0-RING 1 2014684 RING, wiper 1 0926638 8 WASHER, back-up 1 • 2017235 RING, piston 2 2017362 RING, bearing 1 923575 0-RING -

2018482 SEAL REPAIR KIT, f/bucket cylinder 1 923582 0-RING, head seal 1 923650 0-RING, rod seal 1 924110 0-RING 1 924770 0-RING 1 2017234 RING, piston 2 2017480 RING, bearing 1 2014684 RING, wiper 1 0926638 8 WASHER, back up (replaces 2014712) -

—

2018509 SERVICE KIT, wear plate f/10, 12, 14' 500 - 600 FKL mast 2018523 SERVICE KIT, wear plate 1/21' mast 500 - 600 FKL

250626 SHOE SET, brake w/lining 2 250623 SHOE ASSY., w/lining

2019550 SEAL REPAIR KIT, lift cylinder 1 2014685- RING, wiper 1 0926640 4 WASHER, back up (replaces 2014905) 1 923949 0-RING 1 0926978 8 RING, lock (replaces 2014803) 1 923816 0-RING 1 923575 0-RING 1 2014719 PACKING, "V" -

254083 SEAL PAD KIT 1 254001 PAD, top right 1 254002 PAD, top left 2 254003 PAD, bottom L. H. & R. H.

-

242

—

REPLACES OLD PAGE

2020428 SEAL REPAIR KIT, control valve (Buckmaster) 1 921885 0- R ing 1 923565 0- R ing 1 923663 0- R ing 4022947-8 GASKET KIT, diesel engine 2 4020090 Gasket, manifold, exhaust 1 4020256 Gasket, cylinder head cover 1 4021339 Gasket, intake manifold 1 4022897-5 Gasket, cylinder head 1 4025101 Gasket, thermostat housing 1 4025150 Gasket, nozzle holder to cylinder head 1 4025385 Shield, dust 4021634 1 1 1 1 1 1

GASKET KIT, cylinder block, diesel 226012 Gasket, drain plug (oil pan) 4023567-3 Gasket, gear cover 4020104 Gasket, inspection plate Gasket, elbow 4025021 4025120 Gasket, base to oil filter 4026460 Stud, front plate & gear cover

4059275 1 1 1 1 1 1 1

GASKET KIT, f/transfer pump 4050417 Seal, transfer pump 4055962 Seal, element 4055966 Plug, end plate pipe 4059134 Seal, regulating piston 4369444 Seal, hydraulic head 4369595 Ring, sleeve seal 4369599 Seal, end plate sleeve

4023220-9 GASKET KIT, diesel engine 226012 Gasket, drain plug, oil pan 1 4020016 0-Ring, flywheel plate 1 4020879 0-Ring, flywheel plate 1 4025021 Gasket, elbow 1 4025120 Gasket, base oil filter 1

ASSEMBLIES & PACKAGES (Revised) Continued 500-600 FKL & Buckmaster TP 103—S2 (5-71)

1003726-5 SEAL KIT , ram assy 1 0250236-7 Ring, wiper 1 0244074-1 Ring, sealing 1 0923895-7 0-Ring 1 0924157-1 0-Ring 1 0928072-8 Ring, back-up 1 0926722-0 Ring, back-up 1 0244324-0 Seal, rod wiper 1 0923574-8 0-Ring

1002235-8 KIT, transfer for repainting of Forklift 2 0924455-9 Decal, trademark combined 2 1004656-3 Decal, trademark AC signature 1 0240646-0 Decal, oil pressure engine 1 0232691-6 Transfer, shuttle clutch instructions 1 0234214-5 Transfer, warning 1 2019553-3 Decal, control 2 1003548-3 Transfer (600) 2 1003557-4 Decal (10) 2 1003558-2 Decal (12) Select Decal 2 1003559-0 Decal (14) Req. 2 1003560-8 Decal (21) 2 1003546-7 Transfer (500) 1 0924453-4 Decal, trademark combined 1 0235896-8 Transfer air cleaner (Diesel) 1 Transfer, diesel 1 0228892-6 Transfer, patent 2 1003712-5 Decal (30) Select Decal Req. 1 1002381-0 Plate, load capacity 630 FKL 1 1002355-4 Decal, control

4022318 SLEEVE KIT, cylinder block 8 4020032 0-Ring, cylinder sleeve 4 4021596 Sleeve, cylinder 4022693 1 1 1 1

REPAIR KIT, water pump Seal, ring 4022677 Gasket 4022681 4022683 Gasket, plate to spacer 4025710 Seal Assy.

242A (Retyped)

NUMERICAL INDEX Part No. Page Part No. Page 035733—.8000,139 202532....86 202864....108 202875....108 203009—.10 203011....10 203196....86 203203....16 203462....162 203465....108 204829....88, 92 204844....90 206049....108 206460.-16 206575....110 206579....110 206880....10 206881—.10 206782....4 206888....10 206890....12 207267....88, 92 207402—.14, 22 207422....12 207430....16 207503....162 207714....14 207718—.14 207719.-14 207772....108 207820....30 207821....30 207822....30 207823....30 207824....30 207825....30 207826....30 207827....30 207832....30 207838....22 207839....22 207842....22 208137....62 208222....28 208291....90 208292....90 208325....62 208584....134 208875....14 208960—.70 209130....12 209734....86,,04 209826....78 209890....112 209899—.162 209926....162 209983....162 209985....106 210008....110 210009....110 210024....134 210151....6

210241....112 210689.-14 211743—.160 212004....10, 38 212785....108 213651....110 217264....62 217492....134 218124....10, 112 218285....112 218288....12 218762....158 219623—.94 219967....26 219968....26 219969....26 219977—.26 219987.-26 219998....26 220006....26 220403....162 220901.-120, 124 222045—.26 222069—.26 222214.-94 222455....112 223155....98 223159....98 223248....62 223255—.62 223395....98 223516.-14 223531—.22 224061....26 224733....10, 18 224745....98 224781....18 224925.-108 224926....10 224990....16 225073....16 225113—.112 225191....162 225344....16 225348....16 225353.-14 225399....106 225400—.106 225402....106 225403....106 225404.-106 225407....108 225413....106 225414.-106 225436....108 225441....102 225484....16 225449....108 225606....16 225656....90 225672....8 225734....18 225735....18 Page 243

Part No. Page Part No. Page 227536....112 225736....18 227552....6 225739....18 227563....110 225750....30 227571....4 225771—.24 227572....4, 6 225772....20 227574....4 225773....18 227596....94 225774....18 227598....94, 112 225775....18 227610....86 225776—.18 227636....10 225777—.20 227639....24 225778.-18 227672....86 225779...:18 227675....86 225780—.18 227677....94 225784—.18 227678....94, 112 225785.. .18 227700....88, 92 225786....18 227705....88, 92 225787....18 227707....88, 92 225789.-18 227709.....88, 92 225791....20 227711....88, 92, 100, 225793....18 116, 122 225794....20 227712....88, 92 225795....20 227746—.110 225796....18 227817....158 225797....18 227827....158 225798....20 227833....158 225834....106 228030....94 225837....106 228032....94 225838....106 228034....98 226007....16 228037....98 226012....22, 42, 86 228039....98 102 228040....98 226019....18 228041....98 226023....108 228042....98 226027....108 228043...A8 226408....22, 42 228046....98 226443....26 228047....98 226444....26 228048—.98 226446....26 228053....98 226447—.26 228054....98 226451....26 228055....98 226452....26 228058....100 226453. ..2 6 228063....98 226457....26 228064—.98 226458....26 228067....98 226460....26 228069....94 226466....26 228070....98 226468....26 228071....98 226470....26 228072....98 226477....10 228073....98 226479....26 228074....98 226498....30 228075....98 226620....6 228+24—.28 226683....16 228125....28 226926....48 228126—.28 227195....108 228127—.30 227316....106 228131....16 227317....106 228136—.14 227344....102 228138,-14, 16 227500....134 228139—.24 227516—.112 228141—.16 227520....112 228152....96 227524....112 227526.-142, 144, 146 228153....96

Part No. Page

Part No. Page

Part No. Page

Part No. Page

228188....6, 228253—.110 228255.-134 228267....98 228276....106 228279—.106 228280....106 228281....106 228282....106 228283....106 228284....106 228285....106 228286....106 228287....106 228291....106 228294....106 228295....106 228304....108 228307....108 228308....108 228313—.110 228314....110 228315....110 228393....22 228394....30 228402....68 228441....104 228465....104 228500....16 228509....112 228536.-10 228542....28 228543....28 228565....86 228589—.10 228626....86 228627....88, 92 228748....96 228749....96 228750.-96 228751....96 228752....96 228753....96 228754....96 228755....96 228756....96 228757....96 228758....96 228817....84 228950....90 228968....90 228969....90 228971....90 229116....112 229210....84 229299....86 229442....102 229433....102 229435....102 229436....102 229541....22 229634....84 229715....24

229754.-6 229867—.16 229918....88, 92 230015....98 230049....110 230068....112 230069—.112 230084....86 230085....86 230170....70 230194....70 230223....106

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2017619...180 2017682...212 2017758...192 2017789...150 2017858...150, 152 2017864...176, 178, 2017876...190, 218 2018100...176 2018138...150, 152 2018153...178 2018207...164, 166, 2018208...164 2018307...164, 168 2018308...164, 166, 2018328...164, 166, 2018329...194 2018381...150, 152 2018402...182 2018449...192 2018482...176, 178, 2018509...164 2018611. .. 88, 92 2018661...150, 152 2018668...150, 152 2018674...148, 164, 168, 210, 2018751...182 2018836...174

2019119...156 2019120...156 2019121...156 2019122...156 2019123...156 2019124...156 2019125...156 2019126...156 2019191...170 2019204...230 2019206...230 2019207...230 2019208...230 2019209...230 2019279...154 2019280...155 2019282...154 2019285...164 2019286...164 2019287...164, 174 2019288...174 2019300...145, 176 2019301...176 2019302...176 2019307...166 2019338...178 2019339...178 2019340...134 2019341...70 2019342...134 2019343...150, 152 2019344...150, 152 2019345...150, 152 2019346...150 2019347...150, 152 2019349...120, 124 2019350...144, 148 2019351...148 2019353...126 2019354...126 2019355...126 2019358...64 2019361...114 2019365...120, 124 2019366...120, 124 2019367...120 2019369...120 2019370...28,126, 128 130 2019371...104 2019372...126, 128, 130 2019373...90, 92 2019375...90, 92 2019376...126 2019381...126, 128, 130 2019382...126, 128, 130 2019383...126, 128, 130 2019384...64 2019385...88, 92 2019386...90, 92 2019387...88, 92 2019388... 88 2019389...90

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Part No. Page

Part No. Page

2020271...234 2020068...226 2019938...222 2020272...234 2020075...212 2019939...222 2020273...234 2020076...214 2019940...145 2020276...232 2020079...214 2019941...222 2020277...232 2020080...218 2019942...170 2020290...236 2019943...144, 156,222 2020082...214 2020291...236 2020110...118 2019944...202 2020293...236 2020112...120, 124 2019945...220,228 2020294...236 2020113...120, 124 2019946...220,230 2020303...234 2020118...180 2019947...220 2020310...232 2020119...226 2019948...222 2020311...232 2020162...152, 178 2019949...222 2020312...232 2020163...178 2019950...222 2020313...232 2020164...178 2019953...222 2020314...232 2020168...208,210 2019954...222 2020315...232 2020170...116 2019955...222 2020316...232 2020171...116 2019956...222 2020317...232 2020172...116 2019966...236 2020318...232 2020175...116,202 2019967...164, 168 2020319...232 2020176...147 2019972...118 2020320...232 2020177...147 2020003...208 2020321...232 2020179...146 2020004...208 2020322...234 2020180...146 2020005...208 2020323...234 2020181...146 2020006...208 2020324...234 2020183...116 2020007...208 2020325...234 2020186...206 2020008...208 2020326...234 2020187...206 2020009...208 2020327...234 2020188...206,212 2020010...208 2020328...204 2020189...212 2020011...208 2020329...234 2020190...216 2020012...208 2020330...234 2020191...216 2020013...208 2020331...234 2020192...216 2020014...208 2020332...234 2020193...214 2020015...208 2020333...92 2020196...116 2020016...212 2020337...210 2020197...116 2020016...208,218 2020338...210 2020198...208 2020017...206,208,218 2020339...210 2020199...208 2020018...208 2020340...208 2020200...234 2020019...216,226 2020341...156 2020202...234 2020020...208 2020342...156 2020203...234 2020021...210,226 2020343...156 2020209...132 2020026...226 2020345...230 2020210...132 2020027...226 2020346...230 2020211...222 2020028...226 2020347...230 2020213...118 2020029...226 2020348...230 2020214...118 2020031...226 2020349...230 2020215...212 2020032...226 2020350...230 2020216...206,212 2020033...226 2020351...230 2020217...206,212,216 2020034...226 2020352...230 2020218...206,212,216 2020035...226 2020353...230 2020220...216 2020036...226 2020354...230 2020222...116,200 2020037...226 2020355...230 2020229...146 2020038...226 2020356...224 2020230...134 2020039...226 2020357...224 2020040...222,224,226 2020234...214 2020358...224 2020241...144, 152 2020057...222 2020359...224 2020242...144 2020058...222 2020360...224 2020059...164, 166, 168 2020243...122 2020361...224 2020244...122 2020061...226 2020362...224,228 2020245...122 2020062...208 2020363...224,228 2020246...122 2020063...218 2020364...224 2020253...176 2020064...226 2020365...224 2020269...234 2020065...226 2020366...224 2020270...234 2020067...226 Page 250

Part No. Page 2020367...224 2020368...224 2020369...224 2020370...224 2020371...224 2020372...224 2020373...224 2020374...224, 2020375...224 2020376...224 2020377...224 2020378...224 2020379...224 2020380...224 2020381...228 2020382...228 2020384...228 2020385...228 2020386...228 2020387...228 2020388...228 2020389...228 2020390...228 2020391...228 2020392...228 2020393...228 2020395...236 2020396...236 2020397...236 2020398...236 2020399...236 2020400...188 2020401...210 2020402...70 2020403...216 2020406...236 2020407...236 2020408...236 2020409...236 2020410...236 2020411...236 2020412...236 2020413...236 2020414...236 2020415...236 2020416...236 2020417...236 2020419...238 2020420...238 2020421...238 2020422...238 2020423...238 2020427...156 2020428...156 3010653...220 3013847...220 3013848...220 3013850...220 3013852...220 4020016...44 4020022...36 4020032...32 4020049...34

Part No. Page

Part No. Page

4020056...42 4020059,-42 4020061...42 4020063...42 4020064...42 4020080...40 4020082...34, 40 4020090...78 4022093...34 4020098...44 4020100...44 4020103...44 4020104...44 4020135...32 4020142...34 4020143...38 4020145...34 4020146...40 4020147...40 4020148...36 4020149...36 4020156...40 4020185...38 4020224...36 4020227...78 4020231...42 4020256...40 4020359...38 4020380...32 4020381...32 4020382...32 4020408...40 4020450...36 4020455...36 4020460...36 4020465...36 4020470...36 4020475...36 4020510...58 4020512...32 4020525...58 4020536...40 4020538...32 4020539...32 4020540...32 4020575...44 4020683...38 4020738...34 4020739...34 4020813...40 4020879...44 4020887...34 4021021...42 4021152...50 4021227...58 4021255...58 4021327...44 4021339...46 4021340...58 4021341...58 4021342...58 4021343...58

4021367...40, 58, 4021385...58 4021394...50 4021453...38 4021454...38 4021600...64 4021634...32, 46 4021635...32, 46 4021689...66 4021796...34 4021798...44 4021802...32, 4021803...78 4021825...40 4021869...32 4022080...40 4022083...36 4022084...36 4022085...36 4022086...36 4022087...36 4022088...36 4022089...34 4022090...34 4022091...34 4022095...36 4022096...36 4022098...36 4022100...36 4022101...36 4022103...36 4022105...36 4022106...36 4022108...36 4022110...36 4022111...36 4022113...36 4022115...36 4022116...36 4022118...36 4022120...36 4022121...36 4022129...32 4022133...36' 4022285...36 4022318...32 4022339...38 4022456...38 4022464...38 4022581...42 4022631...58 4022647...40 4022674...33 4022675...82 4022676...82 4022677...82 4022678...82 4022679...82 4022680...82 4022681...82

46, 50, 78

42, 44, 42, 44,

34

Part No. Page

Part No. Page

4022682...82 4022683...82 4022685...32 4022688...32 4022689...44 4022690...36 4022693...82 4022699...50 4022711...60 4022712...60 4022716...52 4022733...44 4022735...42 4022736...42 4022747...82 4025019...32 4025021...32 4025025...32 4025101...50 4025103...50 4025119...46 4025120...46 4025146...58 4025148...58 4025149...58 4025150...58 4025164...40 4025165...40 4025166...40 4025188...38 4025191...38 4025193...38 4025194...38 4025199...42 4025229...60 4025230...60 4025238...32 4025258...32 4025259...32 4025385...58 4025392...32 4025491...40 4022582...42 4022595...40 4022597...42 4025710...82 4026086...50 4026383...32 4026460...44 4026514...42 4026699...38 4042832...72 4044032...72 4046828...26 4047337...74 4047345...76 4047348...76 4044355...74 4044544...76 4048596...50, 52 4048597...52 4048598...52 4048600...52

4048603...52 4048604...52 4048605...52 4048608...56 4048610...52 4048620...56 4048624...52 4048627...52 4048630...52 4048635...52 4048636...52 4048642...52 4048645...52 4048650...54 4049437...60 4049532...54 4049533...52 4050179...52 4050417...56 4050910...52 4050912...56 4051272...74 4051374...52 4051376...56 4051378...54 4051379...56 4051380...56 4051381...56 4051383...60 4051385...56 4051386...56 4051387...56 4051388...56 4051409...54 4051412...52 4051413...52 4051498...54 4051504...60 4051559...54 4051671...74 4051807...52 4051833...52 4052156...52 4052538...56 4052540...52 4052541...56 4052742...52 4052915...54 4052917...54 4053066...76 4053204...52 4053266...52 4053267...52 4053315...54 4053362...56 4053375...52 4053385...56 4053589...52 4053590...56 4053829...60 4054037...56 4054544...26 4054579...54

Page 251

Part No. Page Part No. Page 4054582...54 4054583...54 4054594...52 4054799...72 4055015...54 4055442...52 4055555...72 4055892...56 4055928...56 4055958...56 4055959...56 4055960...56 4055961...56 4055962...56 4055965...56 4055966...56 4056484...52 4056485...52 4056486...52 4056487...52 4056488...52 4058832...56 4058833...56 4058950...52 4059134...56 4059221...56 4059237...52 4059242...52 4059275...54, 56 4059596...56 4059657...60 4059685...60 4059733...56 4153776...40 4252761...60 4253059...34 4253433...56 4254452...32 4254594...44 4254757...40 4254864...38 4255107...32 4255364...42 4255524...46 4255694...78 4362338...32 4369428...52 4369429...52 4369432...52 4369436...56 4369444...56 4369451...56 4369452...52 4369496...60 4369502...60 4369592...56 4369595...52, 56 4369596...56 4369599...56 4369878...52, 54 4371122...42 4371718...50 4376497...40

Part No. Page Part No. Page

4378033...58 4380652...58 4385253...32 4500231...32 4500300...44 4501149...58 4504409...58 4506761...78 4507127...8 4507358...58 4507374...32 4507414...58 4507673...32 4511213...58 4511243...58 4512354...44 4512680...44 4513206...38 4513411...46 4514586...8 4514780...58 4514813...44 4515665...16 4614092...14 5056590...56

LATE ADDITIONS: 2020537. . . 32 220000....26 2018523...166 4051502...54

Page 252

INSERT AFTER PAGE 252

TP-103-S2 Page 253

NUMERICAL INDEX PART NUMBER

PAGE

0206782-5 . . . 4 0207402-9 . . . 22 0207838-4 . . . 22 0207839-2 . . . 22 0207842-6 . . . 22 0219623-6 . . . 94 0222214-9 . . . 94 0223155-3 . . . 98 0223159-5 . . . 98 0223279-9 . . . 102 0223395-5 . . . 98 0223531-5 . . . 22 0224745-0 . . . 98 0225441-5 . . . 102 0225739-2 . . . 18 0225796-2 . . . 18 0225797-0 . . . 18 0226012-3 . . . 22, 44, 102 0226408-3 . . . 22, 44 0227526-1 . . . 146 0227571-7 . . . 4 0227572-5 . . . 4 0227574-1 . . . 4 0227596-4 . . . 94 0227598-0 . .,. 94 0227677-2 . . . 94 0227678-0 . .. 94 0227711-9 . . . 100, 116 0228030-3 . . . 94 0228032-9 . . . 94 0228034-5 . . . 98 0228037-8 . . . 98 0228039-4 . . . 98 0228040-2 . . . 98 0228041-0 . . . 98 0228042-8 . . . 98 0228043-6 . . . 98 0228046-9 .. . 98 0228047-7 . . . 98 0228048-5 . . . 98 0228053-5 . . . 98 0228054-3 . .. 98 0228055-0 . . . 98 0228058-4 . . . 100 0228063-4 . . . 98 0228064-2 . . . 98 0228067-5 . . . 98 0228069-1 . . . 94 0228070-9 . . . 98 0228071-7 .. . 98 0228072-5 . . . 98 0228073-3 . . . 98 0228074-1 . . . 98 0228075-8 . . . 98

PART NUMBER

PAGE

0228*(52-5 . . . 96 0228153-3 . . . 96 0228188-9 . . . 44 0228248-1 . . . 116 0228267-1 . . . 98 0228393-5 . . . 22 0228748-0 . . . 96 0228749-8 .. . 96 0228750-6 . . . 96 0228751-4 . . . 96 0228752-2 . . . 96 0228753-0 . . . 96 0228754-8 . . . 96 0228755-5 . . . 96 0228756-3 . . . 96 0228757-1 . . . 96 0228758-9 . . . 96 0229433-8 . . . 102 0229435-3 . . . 102 0229436-1 . . . 102 0229442-9 . . . 102 0229541-8 . . . 22 0230015-0 . . . 98 0230314-7 . . . 102 0230331-1 . . . 4 0230661-1 . . . 22 0231082-9 . . . 98 0231188-4 . . . 4 0231240-3 . . . 74 0231245-2 . . . 74 0231258-5 . . . 74 0231262-7 . . . 74 0231265-0 . . . 74 0231268-4 . . . 74 0231272-6 . . . 74 0231282-5 . . . 74 0231290-8 . . . 74 0231291-6 . . . 74 0231304-7 . . . 74 0231315-3 . . . 74 0231316-1 . . . 74 0231317-9 . . . 74 0231318-7 . . . 74 0231320-3 . . . 74 0231321-1 . . . 74 0231327-8 . . . 74 0231330-2 .. . 74 0231332-8 . . . 74 0231334-4 . . . 74 0231355-9 . . . 74 0231393-0 . . . 72 0231663-6 . . . 94 0231999-4 . . . 74 0232080-2 . . . 98

PART NUMBER

PAGE

0232127-1 . . . 98 0232325-1 . . . 22 0232413-5 . . . 74 0232535-5 . . . 102 0232540-5 . . . 102 0232618-9 . . . 94 0232691-6 . . . 100 0232828-4 . . . 18 0232829-2 . . . 18 0232833-4 . . . 96 0232835-9 . . . 96 0232958-9 . . . 100, 116 0232985-2 . . . 100 0233205-4 . . . 4 0233207-0 . . . 4 0233210-4 . . . 22 0233246-8 . . . 102 0233276-5 . . . 102 0233277-3 . . . 102 0233278-1 . . . 102 0233280-7 . . . 102 0233289-8 .. . 22 0233291-4 . . . 74 0233292-2 . . . 74 0233293-0 . . . 74 0233294-8 . . . 74 0233295-5 .. . 74 0233297-1 . . . 74 0233390-4 . . . 22 0234032-1 . . . 94 0234033-9 . . . 94 0234034-7 . . . 94 0234035-4 . . . 94 0234036-2 . . . 94 0234037-0 . . . 94 0234038-8 . . . 94 0234039-6 . . . 94 0234040-4 . . . 94 0234041-2 . . . 94 0234042-0 . . . 94 0234043-8 . . . 94 0234044-6 . . . 94 0234045-3 . . . 94 0234090-9 . . . 96 0234099-0 . . . 102 0234145-1 . . . 4 0234151-9 . . . 94 0234214-7 . . . 118 0234276-4 . .. 4 0234277-2 . . . 4 0234354-9 . . . 4 0234919-9 . . . 22 0234939-7 .. . 4 0235567-5 . .. 94

PART NUMBER 0236050-1 .

0236321-6 .

0236322-4 .

0236323-2 .

0236324-0 .

0236409-9 .

0236936-1 .

0237006-2 .

0237078-1 .

0237136-7 .

0237197-3 .

0239384-1 .

0239385-8 .

0239386-6 .

0239387-4 .

0239388-2 .

0239389-0 .

0239390-8 .

0239480-7 .

0239481-5 .

0239482-3 .

0239483-1 .

0239484-9 .

0239485-6 .

0240035-6 .

0240449-9 .

0241370-6 .

0242624-5 .

0242811-8 .

0242812-6 .

0242813-4 .

0242818-3 .

0242822-5 .

0242823-3 .

0242825-8 .

0242826-6 .

0242828-2 .

0242829-0 .

0242831-6 .

0242835-7 .

0242836-5 .

0242837-3 .

0242838-1 .

0242839-9 .

0242840-7 .

0242842-3 .

0242845-6 .

0243788-7 .

0243791-1 .

0243792-9 .

0243968-5 .

0243999-0 .

0244307-5 .

0244308-3 .

PAGE . . 100 . . 100 . . 100 . . 100 . . 100 . . 100 . . 100 . . 72 . . 22 . . 74 . . 94 . . 96 . . 96 . . 96 . . 96 . . 96 . . 96 . . 96 . . 94 . . 94 . . 94 . . 94 . . 94 . . 94 ..4 . . 22 . . 94 . . 94 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 . . 72 ..4 . . 102 . . 96 . . 94

Page 254 TP-103-S2

NUMERICAL INDEX PART NUMBER

PAGE

0244524-5 . • .

0246251-3 . • .

0248194-3 . . .

0249505-9 . • .

0249788-1 . • .

0249928-3 . • .

0250293-8 . .

0250294-6 . . .

0250300-1 . • .

0250449-1 . • : 0250500-6 . • .

0250508-9 . . .

0250896-8 . • .

0250976-8 . • .

0250977-6 . • .

0253478-2 . . .

0253588-8 . . .

0254553-1 . . .

0254693-5 . . .

0255324-6 . . .

0255324-6 . . .

0255722-1 . . .

0255727-0 . . .

0255728-8 . . .

0289562-1 . . .

0289563-9 . . .

0289564-7 . .

0289565-4 . . .

0291445-5 . . .

0656190-6 . . .

0656191-4 . . .

96 72 94 145 118 72 18 18 18 146 146 146 72 18 18 149A 36 94 100 22 4 18 18 18 164 164 164 166 4 156 156

0669277-6 .

0900366-6 .

0900556-2 .

0900817-8 .

0901278-2 .

0901349-1 .

0901500-9 .

72 22 74 74 116 174 164, 168, 169A 146, 150, 151A, 152 148 148 150, 152 147 150, 152 146 146 116 4 18 182 145, 150 151A, 152

•• •• . .

•• •• •• ••

0901520-7 .

0901652-8 .

0901653-6 .

0901681-7 .

0901722-9 .

0901726-0 .

0901727-8 .

0901830-0 .

0902871-3 .

0903771-4 .

0903910-8 .

0904015-5 .

0904020-5 .

•• •• •• •• •.

•• . • •• •• •• •• . •

PART NUMBER

PAGE

0904276-3 . • 0904325-8 . • 0904516-2 . • 0905359-6 . • 0905759-7 . .

0905845-4 . • 0906820-6 . • 0907859-3 . • 0908944-2 . • 0909367-5 . .

0910017-3 . • 0910026-4 . • 0910378-9 . • 0911325-9 .

0912235-9 .

0912236-7 .

0912333-2 .

0912900-8 .

0913078-2 .

0913160-8 .

0913177-2 .

0913544-3 .

0913611-0 .

0913651-6 .

0913901-5 .

0913917-1 .

0913958-5 .

0914465-0 .

0914670-5 .

0914684-6 .

0914726-5 .

0914847-9 .

0914929-5 .

0915275-2 .

0915276-0 .

0915477-4 .

0915726-4 .

0915779-3 .

0915813-0 .

0915823-9 .

0915903-9 .

0915905-4 .

0916080-5 .

0916081-3 .

0916168-8 .

0916269-4 .

. 169A . 174 . 180 . 22 . 116 . 36 . 74 . 154, 155A . 155, 155A . 100 . 102 . 182 . 164, 166, 168 . . 178, 179A, 180 . . 178, 179A, 180 . . 100 . . 100 . . 116 . . 118 . . 100, 118, 148, 149A, 182 . . 116 . . 44 . . 100 . . 4 . . 170, 172 . . 145, 150, 151A, 152 . . 116 . . 179A, 180, 182 . . 22 . . 18 . . 118 . . 44 . . 180 . . 164, 166, 168, 169A . . 179A . . 154, 155A . . 116, 148, 149A, 169A . . 164, 168 . . 22, 44 . . 118 . . 154, 155A . . 146 . . 74 . . 100 . . 102 . . 44

PART NUMBER 0916586-1 .

0916601-8 .

0916602-6 .

0916621-6 .

0916622-4 .

PAGE

. . 116 . . 169A ..4 . . 74 . . 118, 146, 169A 0916726-4 . . . 148 0916737-0 . . . 151A 0916777-6 . . . 102 0916795-8 . . . 4 0916803-0 . . . 94 0916865-7 . . . 146 0916950-9 . . . 74, 116, 146, 148, 149A, 164, 168 0916951-7 . . . 102, 118, 148, 172, 180 0916964-0 . . . 118, 146,154, 155A, 169A 0916965-7 . . . 4, 44, 74, 94, 96, 102, 146, 148, 149A, 168, 169A, 180 0916966-5 . . . 102, 118, 148, 164, 168, 169A, 172, 180 0917015-0 . . . 118 0917021-8 . . . 44 0917131-5 . . . 36 0917151-3 . . . 4 0917200-8 . . . 170, 172 0917356-8 . . . 22, 44, 118, 150, 151A, 152 0917365-9 . . . 74 0917372-5 . . . 118, 150, 151A, 152 0917373-3 . .. 116, 118, 146, 148, 149A, 166, 169A, 180 0917385-7 . .. 72 0917393-1 . . . 118 0917395-6 . . . 102 0917408-7 . . . 74 0917433-5 . . . 154, 155A 0917441-8 . . . 102 0917442-6 . . . 74 0917443-4 . . . 72 0917535-7 . . . 44 0917648-8 . . . 116 0917666-0 . . . 116 0917777-5 . . . 179A

PART NUMBER

PAGE

0917782-5 . . . 172 0918199-1 . . . 36, 170, 172 0918264-3 . . . 118 0918267-6 . . . 154, 155A 0918317-9 . . . 100 0918433-4 . . . 148, 149A 0918448-2 . . . 152, 154, 155A 0918452-4 . . . 22, 116 0918547-1 . . . 100 0918458-1 . . . 116 0918766-7 . . . 156 0918849-1 . . . 4 0918889-7 . . . 170 0919089-3 . . . 180 0919116-4 . . . 164, 166, 168, 169A, 174 0919128-9 . . . 169A 0919224-6 . . . 44 0919231-1 . . . 102 0919332-7 . . . 100, 148, 149A, 164, 166, 168, 169A, 182 0919382-2 . . . 164, 168 0919423-4 . . . 164, 168 0919443-2 . . . 98 0920107-0 . . . 155, 155A 0920174-0 . . . 102 0920233-4 . . . 22 0920328-2 . . . 172 0920355-5 . . . 169A 0920397-7 . . . 118 0920410-8 . . . 98 0920415-7 . . . 149A, 169A 0920449-6 . . . 100 0920757-2 . . . 169A 0921024-6 . . . 100 0921137-6 . . . 100, 116 0921176-4 . . . 102, 118, 169A 0921205-1 . . . 150, 152, 154, 155A 0921206-9 . . . 146, 149A, 150, 151A, 152 0921210-1 . . . 44, 94, 96, 180 0921279-6 . . . 151A 0921328-1 . . . 150, 151A, 152 0921332-3 . . . 4, 118 0921333-1 . . . 118

TP - 103 - S2

Page 255

NUMERICAL INDEX PART NUMBER 0921349-7

PAGE

146, 150, 151A, 152 0921360-4 . . . 116, 148, 149A, 169A 0921402-4 . . . 151A 0921472-7 . . . 150, 151A, 152 0921539-3 . . . 34 0921725-8 . . . 164, 168 0921791-0 . . . 116 0921885-0 . . . 145, 146, 147, 156 0921898-3 . . . 102 0921912-2 . . . 150, 151A, 152 0921963-5 . . . 169A 0921965-0 . . . 94 0921967-6 . . . 44 0921969-2 . . . 102 0921972-6 . . . 146 0921973-4 . . . 168 0922002-1 . . . 174 0922020-3 . . . 100 0922130-0 . . . 102 0922219-1 . . . 22 0922457-7 . . . 146 0922522-8 . . . 146 0922523-6 . . . 145 0922577-2 . . . 156 0922659-8 . . . 100 0922918-8 . . . 44, 168 0922949-3 . . . 148, 150, 152, 164, 166, 168 0922956-8 . . . 170, 172, 180 0922981-6 . .. 146 0923112-7 . . . 148, 149A 0923113-5 . . . 118 0923114-3 . .. 169A 0923154-9 . . . 102 0923161-4 . . . 172 0923191-1 . . . 172 0923269-5 . . . 116 0923282-8 . . . 146 0923300-8 . . . 118 0923473-3 . . . 102 0923474-1 . . . 166, 169A 0923502-9 . . . 148 0923562-3 . . . 154, 155A 0923565-6 . . . 156 0923575-5 . . . 174, 180 0923582-1 . . . 176, 178, 179A 0923584-7 . . . 148

PART NUMBER 0923650-6

PART PAGE NUMBER

176, 178, 179A, 180 0923663-9 . . . 156 0923664-7 . . . 179A 0923717-3 . . . 146, 150, 151A, 152 0923816-3 . . . 174, 180 0923817-1 . . . 176 0923946-8 . . . 154, 155A 0923949-2 . . . 174 0924110-0 . . . 176, 178 0924135-7 . . . 180 0924371-8 . . . 169A 0924455-9 . . . 164, 166, 168, 169A 0924739-6 . . . 118 0924744-6 . . . 146, 180 0924763-6 . . . 182 0924770-1 . . . 176, 178, 179A 0924937-6 . . . 102 0925190-1 . . . 154, 155A 0925222-2 . . . 147 0925601-7 . . . 182 0925689-2 . . . 150, 151A, 152 0925705-6 . . . 148, 149A 0925707-2 . . . 148, 149A 0925730-4 . . . 164, 166, 168, 169A 0925748-6 . . . 118 0925882-3 .. . 180 0926040-7 . . . 100 0926075-3 . . . 166, 169A 0926125-6 . . . 102 0926161-1 . . . 118 0926520-8 . . . 169A 0926542-2 . . . 154, 155A 0926625-5 . . . 179A 0926638-8 . . . 176, 178, 179A, 180 0926640-4 .. . 174 0926978-8 . .. 174 0927111-5 . . . 44 0927629-6 . . . 166 0928346-6 . . . 154, 155A 1000025-5 . . . 148, 149A 1000026-3 . . . 148 1000027-1 . . . 148, 149A 1000061-0 . . . 148, 149A 1000082-6 . . . 148 1000093-3 . .. 118 1000197-2 . . . 147 1000374-7 . . . 169A 1000377-0 . . . 169A

PAGE

1000393-7 . . . 151A 1000524-7 . . . 179A 1000528-8 . . . 179A 1000533-8 . . . 118 1000534-6 .. . 118 1000853-0 . .

1000875-3 . .

1000913-2 . .

1000925-6 . .

1000977-7 . .

1001221-9 . .

1001547-7 . .

1001673-1 . .

1001675-6 . .

1001732-5 . .

1001739-0 . .

1001744-0 . .

1001856-2 . .

1001917-2 . .

1001929-7 , .

1001933-9 . .

1001936-2 . .

1001938-8 . .

1001940-4 . .

1001941-2 ..

1001944-6 . .

1001952-9 . .

1001958-6 . .

1001962-8 . .

1001963-6 . .

1001964-4 . .

1001965-1 . .

1001966-9 . .

1001967-7 . .

1001969-3 . .

1001971-9 . .

1001973-5 . .

1001975-0 . .

1001976-8 . .

1001977-6 . .

1001986-7 . .

1001987-5 ..

1001990-9 . .

1001994-1 . .

1001995-8 . .

1001998-2 . .

1002105-3 . .

1002106-1 . .

1002114-5 . .

1002193-9 . .

1002210-1 . .

1002217-6 . .

1002218-4 . .

. 118 . 118 . 180 . 176 . 116 . 156 . 170 . 150, 151A, 152 . 170, 172 . 170, 172 . 100 . 100 . 166 . 169A . 169A . 169A . 169A . 169A . 169A . 169A . 169A . 170 . 172 . 169A . 169A . 169A . 169A . 169A . 177A . 177A . 177A . 177A . 177A . 177A . 169A . 177A . 177A . 177A . 177A . 177A . 177A . 179A . 179A . 179A . 118 . 177A . 177A . 180

PART NUMBER 1002267-1 . . .

1002270-5 . . .

1002280-4 . . .

1002307-5 . . .

1002315-8 . . .

1002334-9 . . .

1002335-6 . . .

1002342-2 . . .

1002354-7 . . .

1002356-2 . . .

1002357-0 .. .

1002415-9 . . .

1002417-5 . . .

1002459-4 . . .

1002460-2 . . .

1002464-0 . . .

1002539-3 . . .

1002540-1 . . .

1002541-9 . . .

1002542-7 . ..

1002544-3 . ..

1002567-4 . ..

1002636-7 . . .

1003557-4 . . .

1003558-2 . . .

1003559-0 . . .

1003560-8 ...

1003712-5 . ..

1003771-1 .. .

1020519-3 . . .

1021285-0 . . .

1142668-1 . . .

1142669-9 . . .

1142670-7 . . .

1142671-5 . . .

1142677-2 . . .

2014642-9 . ..

2014644-5 . ..

2014647-8 ...

2014663-5 . . .

2014683-3 . . .

2014684-1 . . .

2014685-8 . . .

2014719-5 .. .

2014737-7 .. .

2014740-1 ...

2014754-2 .. .

2014764-1 .. .

2014802-9 . ..

2014809-4 .. .

PAGE 170 172 179A 116 149A 149A, 169A 149A 149A 151A 151A 169A 150, 151A, 152 150, 151A, 152 118 118 116 155A 155A 155A 155A 155A 169A 169A 164 164 164 166 169A 100 176 176, 178 72 72 72 72 72 164, 166, 168, 169A 174 145, 150, 151A, 152 164, 168 176 176, 178, 179A, 180 174 174 152 182 164 164 169A 146

Page 256

TP-103-S2 NUMERICAL INDEX

PART NUMBER 2015088-4 .

2015098-3 .

2015099-1 .

2015131-2 .

2015143-7 .

2015144-5 .

2015147-8 .

2015151-0 .

2015158-5 .

2015226-0 .

2015255-9 .

2015343-3 .

2015357-3 .

2015518-0 .

2015519-8 .

2015521-4 .

2015713-7 .

2015938-0 .

2015939-8 .

2015942-2 .

2015945-5 .

2015955-4 .

2016318-4 .

2016907-4 .

2017234-2 .

2017235-9 .

2017362-1 .

2017480-1 .

2017618-6 .

2017619-4 .

2017731-2 .

2017752-3 .

2017789-5 .

2017858-8 .

2017864-6 .

2018100-4 .

2018138-4 .

2018153-3 .

2018207-7 .

2018208-5 .

2018215-0 .

2018307-5 .

2018308-3 .

PAGE . . 182 . . 182 . . 182 . . 174 . . 176, 178 . . 174 . . 174 . . 176 . . 174 . . 182 . . 176, 178, 179A . . 182 . . 182 . . 166 . . 166 . . 164, 166, 168, 169A . . 182

. . 176 . . 176 . . 176 . . 176 . . 154, 155A . . 150 . . 150, 152 . . 176, 178, 179A . . 180 . . 180 . . 176, 178, 179A . . 180 . . 180 . . 180 . . 149A .. 150, 151A . . 150, 151A, 152 . . 176, 178 . . 176 . . 150, 151A, 152 . . 178 . . 164, 166, 168, 169A . . 164 . . 164, 166, 168, 169A . . 164, 166, 168 . . 164, 166, 168

PART NUMBER 2018328-1 . .

PART PAGE NUMBER

164 , 166, 168, 169A 2018380-2 . . 169A 2018381-0 . . 150, 152 2018402-4 . . 180, 182 2018482-6 . . 176, 178 2018509-6 . . 164 2018523-7 . . 166 2018661-5 . . 150, 151A, 152 2018668-0 . .. 150, 152 2018674-8 . . . 148, 164, 166, 168 2018751-4 . . . 182 2018836-3 . . . 174 2018846-2 . . . 174 2018894-2 . . . 174 2018984-1 . . . 154 , 155A 2018985-8 . . . 154 2018986-6 . . . 154 2018987-4 . . . 154, 155A 2018988-2 . . . 154 2018989-0 . . . 154, 155A 2018992-4 . . . 154, 155A 2018993-2 . . . 154 2018993-2 . . . 155A 2018994-0 . . . 154, 155A 2018995-7 . . . 154, 155A 2018998-1 . . . 154, 155A 2018999-9 . . . 154, 155A 2019001-3 . . . 154, 155A 2019005-4 . . . 154, 155A 2019006-2 . . . 154, 155A 2019007-0 ... 154, 155A 2019008-8 . . . 154, 155A 2019009-6 . . . 154, 155A 2019011-2 . . . 154, 155A 2019012-0 . . . 154, 155A 2019014-6 . . . 154, 155A 2019015-1 . . . 154, 155A 2019016-1 .. . 154, 155A 2019017-9 .. . 154, 155A 2019018-7 . . . 154, 155A 2019019-5 . . . 154, 155A 2019020-3 . . . 152 , 154.

155A 2019025-2 . . . 154 2019027-8 . . . 150, 151A 2019035-1 ... 174 2019112-8 . . . 174 2019121-9 . . . 156 2019122-7 .. . 156 2019123-5 . . . 156 2019124-3 . . . 156 2019125-0 . . . 156

2019126-8 . .

2019191-2 . .

2019279-5 ..

2019280-3 . .

2019282-9 . .

2019285-2 . .

2019286-0 . .

2019287-8 . .

2019288-6 . .

2019300-9 . .

2019302-5 . .

2019338-9 . .

2019339-7 . .

2019344-7 . .

PAGE

. 156 . 170 . 154 . 155 . 154, 155A . 164 . 164 . 164, 174 . 174 . 145, 176 . 176 . 178 . 178 . 150, 151A, 152 2019345-4 . . . 150, 151A, 152 2019346-2 . . . 150, 151A 2019350-4 . . . 148 2019351-2 . . . 148 2019394-2 . .. 164 2019395-9 . . . 164, 168 2019396-7 . . . 164 2019397-5 . . . 164 2019398-3 . .. 148 2019399-1 . . . 148 2019400-7 . . . 146 2019401-5 . . . 116 2019402-3 . . . 118 2019418-9 . . . 164, 174 2019419-7 . . . 164, 174 2019420-5 . . . 174 2019421-3 . . . 174 2019422-1 . . . 118, 146 2019423-9 . . . 172 2019424-7 . . . 172 2019426-2 . . . 170, 172 2019427-0 . . . 172 2019428-8 . . . 172 2019429-6 . . . 166 2019432-0 . . . 166 2019433-8 . . . 166 2019436-1 . . . 146 2019437-9 . . . 146 2019472-6 . . . 150, 151A, 152 2019474-2 . . . 146 2019481-7 . . . 150, 152 2019482-5 . . . 150 2019483-3 . . . 150, 152 2019484-1 . . . 164, 168 2019485-8 . . . 146 2019489-0 . . . 146 2019508-7 . . . 180 2019537-6 . . . 118

PART NUMBER

PAGE

2019538-4 . . . 150, 151A, 152 2019543-4 . . . 166 2019544-2 . . . 176 2019545-9 . . . 176 2019546-7 . . . 174 2019547-5 . . . 174 2019548-3 . . . 174 2019549-1 . . . 174 2019550-9 . . . 174 2019551-7 . . . 150, 151A 2019575-6 . . . 116 2019602-8 . . . 174 2019603-6 . . . 174 2019604-4 . . . 182 2019618-4 . . . 182 2019634-1 . . . 176 2019652-3 . . . 154, 155A 2019653-1 . . . 154, 155A 2019654-9 . . . 154, 155A 2019655-9 . . . 154, 155A 2019656-4 . . . 154, 155A 2019657-2 . . . 154, 155A 2019658-0 . . . 116 2019664-8 . . . 116 2019665-5 . . . 116 2019666-3 . . . 116 2019698-6 . . . 155, 155A 2019699-4 . . . 155, 155A 2019703-4 . . . 100 2019707-5 . . . 174 2019712-5 . . . 100 2019713-3 . . . 100 2019719-0 . . . 100 2019723-2 . . . 116 2019724-0 . . . 116 2019725-7 . . . 152 2019729-9 . . . 182 2019736-4 . . . 180 2019737-2 . . . 180 2019738-0 . . . 180 2019757-0 . . . 118 2019759-6 . . . 118 2019760-4 . . . 118 2019761-2 . . . 118 2019774-5 . . . 118 2019778-6 . . . 118 2019782-8 . . . 118 2019784-4 . . . 166, 169A 2019813-1 . . . 146 2019870-1 .. . 155A 2019876-8 . . . 168 2019899-0 . . . 145 2019900-6 .. . 145 2019902-2 . . . 145

TP-103-S2 NUMERICAL INDEX PART NUMBER

PAGE

2019909-7 . . . 168 2019910-5 . . . 168 2019911-3 . . . 168 2019912-1 ... 168 2019915-4 . . . 180 2019916-2 . . . 180 2019932-9 . . . 146 2019933-7 . . . 146 2019936-0 . . . 146 2019940-2 . . . 145 2019942-8 . . . 170 2019943-6 . . . 156 2019967-5 ... 164, 168 2019972-5 . . . 118 2020059-8 . . . 164, 166, 168, 169A 2020077-0 . . . 164 , 168 2020078-8 . . . 164 , 168 2020110-9 . . . 118 2020118-2 . . . 180 2020162-0 . . . 152, 178 2020163-8 . . . 178 2020164-6 . . . 178 2020170-3 . . . 116 2020171-1 . . . 116 2020172-9 . . . 116 2020175-2 . . . 116 2020176-0 . . . 147 2020177-8 . . . 147 2020179-4 . . . 146 2020180-2 . . . 146 2020181-0 . . . 146 2020196-8 . . . 116 2020197-6 . . . 116 2020213-1 . . . 118 2020214-9 . . . 118 2020216-4 . . . 179A 2020222-2 . . . 116 2020229-7 . . . 146 2020241-2 . .. 152 2020254-5 . . . 176 2022287-3 . . . 166 2020341-0 . . . 156 2020342-8 . . . 156 2020343-6 . . . 156 2020427-7 . . . 156 2020428-5 . . . 156 3016282-0 .

149A 3053637-9 . . . 176 4020002-4 . .. 36 4020007-3 . . . 34 4020016-4 . . . 44 4020049-5 . . . 34 4020082-6 . . . 34 4020098-2 . . . 44

PART NUMBER

PART PAGE NUMBER

4020102-2 . . . 34 4020142-8 . . . 34 4020145-1 . . . 34 4020148-5 . . . 36 4020149-3 . . . 36 4020575-9 . . . 44 4020739-1 . . . 34 4020879-5 . . . 44 4021327-4 . . . 44 4021634-3 . . . 44 4021796-0 . . . 34 4021969-3 . . . 44 4022083-2 . . . 36_ 4022084-0 . . . 36 4022085-7 . . . 36 4022086-5 . . . 36 4022087-3 . . . 36 4022088-1 . . . 36 4022089-9 . . . 34 4022090-7 . . . 34 4022091-5 . . . 34 4022092-3 . . . 34 4022093-1 . . . 34 4022094-9 . . . 36 4022095-6 . . . 36 4022096-4 . . . 36 4022098-0 . . . 36 4022099-8 . . . 36 4022100-4 . . . 36 4022101-2 . . . 36 4022103-8 . . . 36 4022104-6 . . . 36 4022105-3 . . . 36 4022106-1 . . . 36 4022108-7 . . . 36 4022109-5 . . . 36 4022110-3 . . . 36 4022111-1 . .. 36 4022113-7 . . . 36 4022114-5 . . . 36 4022115-2 . . . 36 4022116-0 . . . 36 4022118-6 . . . 36 4022119-4 . . . 36 4022120-2 . . . 36 4022121-0 . . . 36 4022123-6 . . . 36 4022233-3 . . . 34 4022285-3 . . . 36 4022674-8 . . . 33 4022689-6 . . . 44 4022690-4 .. . 36 4022958-5 . . . 34 4022979-1 . . . 34 4023220-9 . . . 44

PAGE

4023563-2 . . . 44 4023567-3 . . . 44 4023857-8 . . . 44 4023858-6 . . . 44 4023859-4 . .. 44 4025082-1 . . . 34 4025461-7 . . . 34 4026460-8 . . . 44 4042832-8 . . . 72 4044355-8 . . . 74 4047337-3 . .. 74 4050086-0 . . . 18 4050123-1 . . . 18 4051272-5 . . . 74 4051671-8 . . . 74 4054799-4 . . . 72 4056687-9 . . . 18 4056695-2 . . . 18 4056699-4 . . . 18 4056700-0 .. . 18 4056703-4 . . . 18 4056705-9 . . . 18 4056708-3 . . . 18 4056710-9 .. . 18 4056711-7 . . . 18 4058876-2 . . . 18 4253059-2 . . . 34 4254594-7 . . . 44 4255579-7 . . . 18 4255580-5 . . . 18 4500300-1 . . . 44 4513922-7 . . . 72 4516033-0 . . . 44 4516422-5 . . . 44 4516424-1 . . . 44 4752075-4 . . . 44

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