Caterpillar TH255 Parts Manual - PDF DOWNLOAD

Parts Manual

Model TH255 S/N TBS00100 & After 31200363 Revised January 13, 2011

EFFECTIVITY PAGE February 22, 2008 - A - Original Issue Of Manual May 1, 2008 - B - Revision October 23, 2008 - C - Revised Manual June 1, 2009 - D - Revised Manual January 13, 2011 - E - Revised Manual

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TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7

Frame Shrouding & Attaching Parts, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame Shrouding & Attaching Parts, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Pod Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Axle & Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

License Plate Holder Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 1-6 1-10 1-14 1-16 1-20 1-24

SECTION 2 – BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-2 2-3 2-4 2-5

Boom Assembly - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Assembly - Pads, Shims & Spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Pin Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 2-4 2-6 2-8 2-10

SECTION 3 – ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10

Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rotate/Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Rotate/Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Light Material Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Quick Coupler Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 3-4 3-6 3-8 3-10 3-12 3-14 3-18 3-20 3-22

SECTION 4 – ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-2 4-3 4-4 4-5 4-6

Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cat Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radiator/Oil Cooler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 4-4 4-6 4-8 4-10 4-12

SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2

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Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Front Differential & Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

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TABLE OF CONTENTS FIGURE NO. 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11

TITLE

PAGE NO.

Front Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Hub Reduction & Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Driveshaft Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-8 5-12 5-14 5-16 5-18 5-20 5-24 5-26 5-28

SECTION 6 – CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9

Cab Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Hinged Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater & AC Installation - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater & A/C Installation - Engine Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overhead Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2 6-8 6-10 6-14 6-16 6-18 6-20 6-24 6-26

SECTION 7 – CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-2 7-3 7-4

Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2 7-4 7-6 7-8

SECTION 8 – HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11

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Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tilt & Compensating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Hydraulics Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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8-2 8-6 8-8 8-10 8-12 8-16 8-18 8-20 8-22 8-24 8-26

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SECTION 9 – HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rotate/Side Tilt Cylinder & Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Side Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydrostatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Divertor Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Blocking Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pilot Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LSI Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Hydraulic Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2 9-4 9-6 9-8 9-10 9-12 9-14 9-16 9-18 9-20 9-22 9-26 9-28 9-30 9-32 9-34 9-36

SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16

Electrical Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Road Lights Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Work Lights Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame Base Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame Option Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roof Worklights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Worklights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC System Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Aux Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LSI Timer Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LMI Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Speedometer Sensor Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2 10-6 10-10 10-12 10-14 10-16 10-18 10-20 10-22 10-24 10-26 10-28 10-30 10-32 10-34 10-36

SECTION 11 – DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 11-1

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Decal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

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SECTION 12 – MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

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SMCS CODES - TELEHANDLER 1350 ENGINE COOLING SYSTEM

3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER

3013 AXLE ARRANGEMENT

1353 RADIATOR

3020 DRIVE & STEERING AXLE

1354 EXPANSION TANK

3061 TRANSMISSION GEARS

1360 FAN GUARD

3063 TRANSMISSION SHAFT

1374 HYDRAULIC OIL COOLER

3064 TRANSMISSION CASE

1375 TORQUE CONVERTER / TRANSMISSION OIL COOLER

3065 TRANSMISSION CONTROL

1380 COOLANT HOSE / LINES 1381 RADIATOR AND GUARD 1382 RADIATOR CAP 1384 ENGINE COOLANT HEATER 1386 HYDRAULIC FAN MOTOR 1387 HYDRAULIC FAN PUMP

3066 TRANSMISSION OIL PUMP 3067 TRANSMISSION OIL FILTER 3068 TRANSMISSION OIL FILTER BASE 3075 TRANSMISSION OUTPUT GEARS 3080 TRANSMISSION OIL 3081 TRANSMISSION OIL LEVEL 3082 TRANSMISSION MOUNT

1395 ENGINE COOLANT

1400 ELECTRICAL SYSTEM

3100 TORQUE CONVERTER, TORQUE DIVIDER, RETARDER

1401 BATTERY

3101 TORQUE CONVERTER

1402 BATTERY CABLE

3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE PUMP

1408 WIRING HARNESS 1416 START SWITCH 1417 FUSE / CIRCUIT BREAKER PANEL 1428 BACKUP LIGHT(S)

3133 TORQUE CONVERTER RELIEF VALVE 3139 MODULATING VALVE 3141 TORQUE CONVERTER SPEED SENSOR

1429 LIGHT(S) 1430 DIRECTIONAL LIGHT 1431 BEACON LIGHT(S) 1432 STOP /LIGHT / TAILLIGHT 1434 CAB LIGHT 1434 FLOODLIGHT

3030 POWER SHIFT / HYDROSTATIC TRANSMISSION 3063 TRANSMISSION SHAFT 3064 TRANSMISSION CASE 3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL) 3066 POWER SHIFT TRANSMISSION OIL PUMP 3067 HYDROSTATIC TRANSMISSION OIL FILTER

OTHER ENGINE COMPONENTS 1801 ENGINE SOUND SUPPRESSION 1802 REFRIGERANT COMPRESSOR 1805 REFRIGERANT CONDENSER 1807 AIR CONDITIONER COMPRESSOR DRIVE 1808 AIR CONDITIONER LINES 1810 RADIATOR & REFRIGERANT CONDENSER 1812 HEATER / HOSE LINES 1813 RADIATOR HOSE

3073 HYDROSTATIC MAIN CONTROL VALVE 3151 TRANSMISSION GOVERNOR 3154 TRANSMISSION LINES/HOSES 3155 TRANSMISSION CLUTCH 3157 TRANSMISSION SELECTOR VALVE 3159 TRANSFER GEARS 3160 TRANSMISSION PLANETARY 3167 TRANSMISSION HYDRAULIC CONTROL 3168 TRANSMISSION ELECTRONIC CONTROL 3174 SHIFT SOLENOID 3175 TRANSMISSION SPEED SENSOR

vii

SMCS CODES - TELEHANDLER 3181 TRANSMISSION NEUTRALIZER CONTROL VALVE

3269 PINION HOUSING

3182 TRANSMISSION LUBRICATION RELIEF VALVE

3274 CONSTANT VELOCITY UNIVERSAL JOINT

3184 TRANSMISSION OIL COOLER BYPASS VALVE

3275 DRIVE LINE BRAKE

3186 TRANSMISSION PLANET CARRIER

3276 DRIVE LINE BRAKE DISC

3187 TRANSMISSION CARRIER THRUST DISC/PLATE

3278 DRIVE AXLE

3190 TRANSMISSION CLUTCH PLATE

3281 BEVEL GEAR CASE

3191 TRANSMISSION NEUTRALIZER

3282 AXLE

3194 TRANSMISSION TEMPERATURE SENSOR

3283 DIFFERENTIAL CASE

3202 TRANSMISSION FLOW CONTROL VALVE

3284 DIFFERENTIAL CARRIER

3203 DRIVE PUMP 3204 CHARGE PUMP

4000 DRIVE TRAIN

3205 SERVO CONTROL VALVE

4004 BRAKE & AXLE

3206 MANIFOLD/METERING VALVE

4005 STEERING & BRAKING SYSTEM

3207 SERVO CYLINDER 3210 HIGH PRESSURE RELIEF VALVE

4050 FINAL DRIVE

3213 CHARGE & MAIN RELIEF VALVE

4051 FINAL DRIVE & WHEEL

3214 SYNCHRONIZING VALVE

4052 FINAL DRIVE SEAL

3215 POWER UNIT CONTROL LINKAGE

4053 DRIVE AXLE HUB/GEAR ASSEMBLY

3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE

4054 FINAL DRIVE HUB

3219 TRANSMISSION PILOT OVERSPEED VALVE

4055 FINAL DRIVE GEARS

3220 TRAVEL SPEED CONTROL VALVE

4056 FINAL DRIVE - DRIVE SHAFT

3221 HYDROSTATIC POWER CASE

4057 FINAL DRIVE PINION FLANGE

3222 PUMP HEAD

4059 FINAL DRIVE CASE/BORE

3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE

4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING GEAR

3225 TRAVEL ELECTRONIC CONTROL 3226 DOWNSHIFT INHIBITOR

4091 FINAL DRIVE PINION 4092 PLANETARY FINAL DRIVE CARRIER

3250 DRIVE LINE/DRIVE AXLE 3251 UNIVERSAL JOINT

4093 FINAL DRIVE PLANETARY CARRIER THRUST SURFACE 4094 FINAL DRIVE PINION & FLANGE

3252 FLEXIBLE COUPLING 3253 DRIVE SHAFT 3254 DRIVE LINE PINION 3256 BEVEL GEAR/SHAFT 3257 BEVEL GEAR SHAFT BEARING 3258 DIFFERENTIAL 3259 AXLE SHAFT 3260 AXLE HOUSING ASSEMBLY 3263 LIMITED SLIP DIFFERENTIAL 3267 DRIVE SHAFT SUPPORT 3268 AXLE HOUSING SUPPORT/TRUNNION

viii

4200 WHEEL & TIRE 4201 WHEEL 4202 RIM & TIRE 4203 TIRE 4208 WHEEL ASSEMBLY 4209 WHEEL RIM 4210 WHEEL STUD/BOLT/NUT 4220 MUD GUARD 4233 STEER TIRE, PNEUMATIC

SMCS CODES - TELEHANDLER 4250 BRAKING SYSTEM

5000 IMPLEMENT CONTROLS

4251 SERVICE BRAKE

5001 IMPLEMENT CONTROL LOCK

4255 BRAKE DISC

5002 HYDRAULIC & FUEL TANK

4256 BRAKE CALIPER, HEAD ASSEMBLY

5004 RIDE CONTROL SYSTEM

4257 BRAKE LINES

5005 AUXILIARY HYDRAULIC CIRCUIT

4258 BRAKE MASTER CYLINDER 4262 BRAKE ACTUATOR

5050 HYDRAULIC SYSTEM

4265 SERVICE BRAKE CONTROL VALVE

5051 HYDRAULIC CONTROL VALVE

4267 PARKING BRAKE

5056 HYDRAULIC TANK

4269 SERVICE BRAKE CONTROL

5057 HYDRAULIC HOSES/LINES

4273 FRICTION PADS

5059 PILOT CONTROL VALVE

4282 PARKING/SECONDARY BRAKE CONTROL VALVE

505C PISTON CYLINDER

4284 PARKING BRAKE CONTROL

5063 IMPLEMENT CONTROL

4291 BRAKE HYDRAULIC RESERVOIR

5068 HYDRAULIC OIL FILTER 5069 MAIN SYSTEM RELIEF VALVE

4300 STEERING SYSTEM

506P IMPLEMENT PRIORITY VALVE

4301 STEERING GEAR

5070 PISTON PUMP

4303 STEERING CYLINDER

5071 HYDRAULIC OIL COOLER BYPASS VALVE

4307 STEERING VALVE

5072 PILOT SYSTEM RELIEF VALVE

4309 STEERING WHEEL

5084 IMPLEMENT PUMP

430S STEERING SENSOR

5086 COMPENSATOR VALVE

4310 STEERING COLUMN

5093 HYDRAULIC FILTER BYPASS VALVE

4312 STEERING METERING PUMP

5095 HYDRAULIC OIL

4313 STEERING AXLE

509T HYDRAULIC OIL TEMPERATURE SENSOR

4314 KINGPIN 4318 TIE ROD

5100 LIFT, TILT, TIP & OTHER CONTROLS

4321 STEERING KNUCKLE

5102 LIFT/HOIST CYLINDER

4322 STEERING RELIEF VALVE

5103 LIFT CYLINDER TRUNNION

4329 TIE ROD END

5104 TILT CYLINDER

4338 ADJUSTABLE STEERING COLUMN

5106 TIP CYLINDER

4349 STEERING SELECTOR & PRESSURE CONTROL VALVE

5116 ATTACHMENT CYLINDER 5130 LOCK VALVE 5141 HITCH LIFT CYLINDER

4350 HYDROSTATIC DRIVE 4351 HYDRAULIC PROPEL/DRIVE MOTOR

5144 FRAME LEVEL VALVE 5486 EXTENSION CYLINDER

4352 DRIVE CONTROL VALVE 4267 HYDROSTATIC DRIVE PARKING BRAKE 4354 BRAKE RELEASE PUMP 4355 HYDROSTATIC DRIVE GEAR REDUCER 4356 BRAKE & SHIFT VALVE

ix

SMCS CODES - TELEHANDLER 5700 IMPLEMENT ELECTRONIC CONTROLS

7165 CAB/CANOPY SCREEN

5701 IMPLEMENT ELECTRONIC CONTROL MODULE (PREPROGRAMMED)

7170 RADIATOR GRILLE

5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL

7177 ROPS ROLL BAR 7192 WHEEL CHOCK

5705 JOYSTICK 5734 HYDRAULIC SYSTEM WIRING HARNESS 5735 FRAME LEVEL CONTROL

5800 OTHER CONTROLS 5804 SIDESHIFT CYLINDER 5811 LOAD CONTROL VALVE 5816 COMPENSATING CYLINDER 5823 FORK LEVEL CYLINDER

7200 SUSPENSION 7221 OUTRIGGER

7250 BODY 7251 HOOD 7252 FENDER 7253 PLATFORM/DECK 7257 BATTERY BOX/SUPPORT 7261 PLATFORM SOUND SUPPRESSION

6400 MATERIAL HANDLING ATTACHMENTS 6402 STANDARD CARRIAGE 6404 LIFT CHAIN 6405 LIFT FORK 6408 ROTATING CARRIAGE 6409 WIDE CARRIAGE 6416 BALE CLAMP 6425 SIDESHIFT CARRIAGE 6459 LIFTING HOOK 6460 TELESCOPING BOOM 6461 MAN BASKET

7050 FRAME 7051 MAIN FRAME 7056 COUNTERWEIGHT 7059 FUEL TANK, SEAT & FRAME 7078 FRAME LEVEL CYLINDER

7262 FIREWALL 7263 ENGINE ENCLOSURE 7264 ROPS MOUNT REAR SUPPORT 7265 FLOORPLATE 7266 ROPS MOUNT 7267 BODY PANEL 726A ACCESS PANEL 726M FLOORMAT 7272 RADIATOR ENCLOSURE/SHROUD 7273 COMPARTMENT DOOR 7276 MACHINE ENCLOSURE

7300 OPERATOR STATION 7301 CAB 7302 CANOPY 7304 CAB HEATER 7305 WINDSHIELD WIPER 7306 WINDSHIELD WASHER

7100 HITCH 7105 FIXED DRAWBAR 7116 HITCH/TOW PIN

7307 SEAT/ARM CUSHION 7308 CAB DOOR 7309 HEATER & AIR CONDITIONER 7310 WINDOW GLASS

7150 GUARD 7151 CRANKCASE GUARD 7154 ENGINE GUARD 7155 RADIATOR GUARD 7159 OVERHEAD GUARD

x

7312 SEAT ASSEMBLY 7314 DASH 7316 CAB AIR FAN 7319 MIRROR

SMCS CODES - TELEHANDLER 731S SEAT AIR COMPRESSOR

7481 FUEL LEVEL GAUGE

7320 AIR CONDITIONER

7483 LOW FUEL LEVEL INDICATOR

7321 SEAT FRAME

7485 ENGINE LOW OIL PRESSURE INDICATOR

7322 AIR CONDITIONER RECEIVER/DRYER

7486 PARKING BRAKE INDICATOR LIGHT

7323 ROPS/FOPS CANOPY

7488 HYDRAULIC OIL TEMPERATURE GAUGE

7324 SUSPENSION SEAT

7490 ELECTRONIC MONITORING SYSTEM/PANEL

7325 ROPS/FOPS CAB

7493 GROUND SPEED SENSOR

7327 SEAT BELT

7496 ALTERNATOR INDICATOR

7329 CAB LINER/SOUND SUPPRESSION 7330 CANOPY SOUND SUPPRESSION

7500 MAINTENANCE

7332 ELECTRIC SWITCH (MANUAL)

7501 FIRST SERVICE INTERVAL

7338 RADIO

7502 SECOND SERVICCE INTERVAL

7340 WINDSHIELD

7503 THIRD SERVICE INTERVAL

7342 CAB AIR FILTER

7504 FOURTH SERVICE INTERVAL 7507 LIFT ARM SUPPORT

7400 PROTECTION DEVICES, ALARMS & INDICATORS

751B BATTERY CHARGER

7402 WARNING HORN

7524 250 SERVICE HOUR MAINTENANCE

7405 INSTRUCTION/WARNING PLATE/FILM

7525 500 SERVICE HOUR MAINTENANCE

7406 BACK-UP ALARM

7526 1000 SERVICE HOUR MAINTENANCE

7407 ACTION ALARM

7527 2000 SERVICE HOUR MAINTENANCE

7420 LOW COOLANT TEMPERATURE ALARM

7534 750 SERVICE HOUR MAINTENANCE

7421 LOW ENGINE OIL PRESSURE SHUTOFF

7542 SOS

7431 WARNING/INDICATOR LIGHT 7550 COMMON SUBJECTS 7450 GAUGES & INDICATORS

7551 BEARINGS

7451 INSTRUMENT PANEL/CONTROL PANEL

7552 GEARS

7452 AIR FILTER INDICATOR

7553 FASTENERS, CONNECTORS & HARDWARE

7453 ENGINE COOLANT TEMPERATURE GAUGE

7554 HOSES & LINES

7455 ENGINE OIL PRESSURE GAUGE

7555 SEALS & GASKETS

7459 TRANSMISSION GEAR/SHIFT INDICATOR

7556 WIRE

7462 TACHOMETER

7557 INFORMATION/IDENTIFICATION PLATES & TRANSFERS

7463 SPEEDOMETER 7464 ODOMETER 7467 AMMETER 7470 COOLANT LEVEL GAUGE 7475 OIL FILTER INDICATOR 7477 TRANSMISSION/TORQUE CONVERTER TEMPERATURE GAUGE

7558 WEAR SLEEVES 7559 PAINTED SURFACES 755R RETAINER SYSTEM 7560 COMPARTMENT FLUID LEVEL 7561 DUO-CONE SEAL 7562 HYDRAULIC CYLINDERS

7478 SERVICE METER

7569 TROUBLESHOOTING PROCEDURE

7479 SIGHT GAUGE

756P MAINTENANCE PARTS

7480 ELECTRIC HOUR METER

7570 PRODUCT UPDATE PROGRAM

xi

SMCS CODES - TELEHANDLER 7571 SOS ENGINE PRODUCT INFORMATION

7771 SOS "URGENT" REPORTS

7573 SOS TRANSMISSION PRODUCT INFORMATION

7851 FUEL FILTER INDICATOR

7574 SOS DRIVE TRAIN PRODUCT INFORMATION

7856 STABILITY INDICATOR

7575 SOS HYDRAULIC PRODUCT INFORMATION

7858 ANGLE INDICATOR

7576 SOS OTHER PRODUCT INFORMATION

7859 ENGINE OIL TEMPERATURE GAUGE

7577 SOS FLUID INFORMATION

7942 PERSONALITY MODULE - UPDATE ELECTRONIC COMPONENTS

7578 SOS FILTER INFORMATION 7579 FLUID 7581 PAINTING & LUBRICATION 7588 PRE-DELIVERY INSPECTION 7589 PRE-DELIVERY WARRANTY 7590 DELIVERY 7591 FIRST REVISIT 7592 SECOND REVISIT 7593 USER ACCEPTANCE/FIELD FOLLOW 7594 CONTRACT FIELD FOLLOW RECORDS 7595 GENERAL OVERHAUL (NO FAILURE)

7600 MACHINE ELECTRONIC CONTROLS & DATA MANAGEMENT SYSTEMS 7606 PRODUCT LINK SYSTEM 7610 PROGRAMMABLE CONTROL 7620 SOFTWARE 7630 INTERLOCK ELECTRONIC CONTROL MODULE 7631 MACHINE SECURITY SYSTEM 7700 SERVICE CLAIM CATEGORIES 7714 ROLL OVER PROTECTION STRUCTURE DECERTIFIED 7715 ROLL OVER PROTECTION STRUCTURE RECERTIFIED 7729 HEUI ACTUATION (OIL) 7730 REPAIR PROCEDURE (RP) PROGRAM 7750 DEFECTIVE PARTS STOCK 7751 PRODUCT IMPROVEMENT PROGRAM (PIP) 7752 PARTS STOCK CLAIM 7754 REMANUFACTURED COMPONENT 7755 PRODUCT SUPPORT PROGRAM (PSP) 7756 SERVICE ENGINEERING REQUESTED WORK 7760 INFORMATION RECORD ONLY 7762 DELIVERY DATE/SERVICE FEE 7770 SOS GENERAL INFORMATION

xii

7950 MISCELLANEOUS 79M4 OTHER ADJUSTMENTS

SECTION 1 FRAME & ATTACHING PARTS

31200363

TH255

FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Attaching Parts, Right Side

313

304

314

403 404

306 309

402 313

405

314

4

401 302 305

310

308

301

308

PAL3853

1-2

TH255

31200363

FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued) 208

212 710 711 717

704 718

705

709

707 201 703

702

708 716

714 713

712

708 705 707

702

203 705

201 703

706 206

205 207

707

203 715

207 131

102 114 150

104 114 802

205 214

713 207 207

164 713

203

207 220

3

211 130 210

203

102 114

557

152

203 508

207 1

201 204

204 558

559

136 221

2

163

509

209 152

163

102 114

506 219 504 507

901 509

114 203 PAL3843

31200363

TH255

1-3

FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Attaching Parts, Right Side Item

1 2 3 4 102 104 114 130 131 136 150 152 163 164

Part Number

Qty.

Description

Rev.

317-3319

1

D

309-2835 298-7394 317-3306 330-8103 297-7016 297-7021 298-7364 298-7364 315-4207 317-5924 317-5965 330-3837 298-7363 297-7011 322-0639 331-8029

4 4 1 3 7 2 11 9 1 1 1 1 4 5 5 1

ENGINE POD INSTALLATION, (not available to order, see items 1 thru 4 for service) HEX HD CAPSCREW, 3/4-10X2-1/2,GR8 WASHER, 3/4 FOAM GASKET SEAL HOSE CLAMP HEX HD CAPSCREW, 5/16-18X3/4, GR5 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 WASHER, 5/16, (Before S/N TBS00206) WASHER, 5/16, (S/N TBS00206 & After) ENGINE POD FRAME HOOD SUPPORT REAR ENGINE MOUNT WASHER, 0.375X1.25 WASHER, 1/4 HEX HD CAPSCREW, 1/4-20X3/4, GR5 BUTTON HEAD SCREW, 5/16-18X1-3/4 HOOD INSTALLATION, (ANSI), (not available to order, see items 201 thru 219 & 221 for service) HOOD INSTALLATION, (ANSI), (Agricultural) (not available to order, see items 201 thru 219 & 221 for service HOOD INSTALLATION, (CE & AUS) (not available to order, see items 201 thru 221 for service) HOOD INSTALLATION, (CE & AUS), (Agricultural) (not available to order, see items 201 thru 221 for service CAT THREADLOCK HEX LOCK NUT, 5/16-18, (Before S/N TBS00206) HEX LOCK NUT, 5/16-18, (S/N TBS00206 & After) BUTTONHEAD SCREW, 5/16-18X3/4 BUTTONHEAD SCREW, 5/16-18X1 3/4 GAS SPRING WASHER, 5/16 PRECLEANER RUBBER BUMPER FRONT ENGINE COVER BUTTONHEAD SCREW, 5/16-18X2.5 ENGINE HOOD, (ANSI), (includes items 201, 702 thru 709, & 711 thru 718) ENGINE HOOD, (CE & AUS), (includes items 201, 702 thru 718) REAR ENGINE COVER, (see Figure 1-7 for details) ENGINE DOOR, (includes 2 of items 114, 203, & items 504, 506, 509 & 901), (Before S/N TBS00206) ENGINE DOOR, (includes items 504, 506, 508 & 509), (ANSI), (S/N TBS00206 & After) ENGINE DOOR, (includes items 504 thru 509), (CE & AUS), (S/N TBS00206 & After) ENGINE POD TRAY INSULATION INSTALL, (see Figure 1-3 for details) NUT, 1/4-20

1 331-8030

1

356-6564 201 203

327-5533

AR 11 9 7 15 1 10 1 2 1 1 1 1 Ref 1

331-8020

1

331-8021

1

220 221

211-0089

Ref 2

301

309-9167 309-2848

1 1

204 205 206 207 208 209 210 211 212 214 219

1-4

330-6145 330-6145 030-8294 342-1948 343-3807 4B-5270 231-3761 317-3285 331-8024 307-7359 331-4486 331-4488

FRAME COMPONENT ASSY, (includes items 301 thru 314) FRAME WELDMENT

TH255

M, 7 M, 1 M, 7 M, 1

C C

E

G,6

31200363

FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued) Item

Part Number

Qty.

302 304 305 306 308 309 310 313 314 401 402 403 404 405 504 506 507 508 509

309-2841 309-2838 309-2852 309-2839 334-5135 323-6144 309-2843 309-2834 298-7363 309-2850 309-2849 309-2855 304-4555 309-9036 317-3280 317-3288

317-3271 317-3273 317-3277 317-3316 317-3294 317-3295 317-3297 317-3301

1 1 1 1 3 1 1 26 26 1 1 6 6 1 1 1 Ref 2 1 1 1 1 1 9 9 4 13 4 22 9 4 Ref 1 1 2 1 7 2 1 14.8ft

331-8025

Ref

318-4658

Ref 2

557 558 559 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718

802 901

334-5142 317-3286 334-5144 326-5101 334-5884 317-3326 297-7016 297-7017 303-4779 298-0552 298-0568 298-7364 298-7373 8T-4205

Description FUEL TANK COVER ASSY, (includes items 401 thru 405) HYDRAULIC TANK COVER FUEL TANK COVER GASKET HYDRAULIC COVER GASKET PLUG, (includes o-ring) VENTED HYDRAULIC FILLER CAP CUSTOM SIGHT GAGE HEX HD CAPSCREW, 1/4-20X3/4, GR8 WASHER, 1/4 FUEL TANK COVER FUEL GAGE SOCKET HD CAPSCREW, 6-32X3/4 WASHER, #6 FUEL LEVEL SENDER GASKET ENGINE COMPARTMENT DOOR COMPRESSION LEVER LATCH DOOR PANEL INSULATION INSTALL, (see Figure 1-3 for details) SCREW, 5/16-18X1 HOOD LATCH BRACKET, (Before S/N TBS00206) HOOD LATCH PLATE, (S/N TBS00206 & After) ROD PUSHNUT COTTER PIN HEX HD CAPSCREW, 5/16-18X3/4, GR5 HEX HD CAPSCREW, 5/16-18X1, GR5 HEX LOCK NUT, M6X1, GR5 HEX LOCK NUT, 5/16-18, GR2 BUTTONHEAD SCREW, 5/16-18X3/4 WASHER, 5/16 WASHER, 5/16 WASHER, 6mm HOOD INSULATION INSTALL, (see Figure 1-3 for details) ENGINE COVER HOOD SUPPORT CONTINUOUS HINGE COMPRESSION LATCH HOOD ATTACH CLIP HOOD ATTACH CLIP AIR INTAKE HOOD SEAL SELF GRIPPING BULB SEAL

Rev. B

FRONT ENGINE COVER, (CE & AUS), (not available to order, see items 210 & 802 for service) FRONT COVER INSULATION INSTALL, (see Figure 1-3 for details) BUTTON HD SCREW, 5/16-18X1, (Before S/N TBS00206)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

1-5

FRAME & ATTACHING PARTS Figure 1-2 Frame Shrouding & Attaching Parts, Left Side 153

159

157 701

155

158

603

704

154 162 163 151 154

12 156

604 605 606

602

702

703

152

154

601 155

AUS

853

7

12

11 204

2 502

201 22

26 202 8

502 28

34

30 203

24 25

4

6

301 302 303

5 5

32

10

401

13

27

402 403

28 29

18

33

35

18

102 103

101

502 31 954 955 956 501 904 903

901

901 902

902

VIEW OF REAR PLATE

PAL3885

1-6

TH255

31200363

FRAME & ATTACHING PARTS Figure 1-2 Frame Shrouding & Attaching Parts, Left Side Item

2 4 5 6 7 8 10 11 12 13 18 22 24 25 26 27 28 29 30 31 32 33 34 35

101 102 103 151 152 153 154 155 156 157 158 159 162 163

31200363

Part Number

Qty.

309-2832

Ref

298-8052 297-7016 309-2854 298-7981 309-2835 309-2837 298-7364 309-2853 309-2840 309-2845 303-4788 309-6407 298-7369 298-7383 327-5262 327-5263 309-2974 297-7021 192-0089 298-0552 330-5803 331-3887 331-3888 335-7584

2 2 2 2 4 1 2 4 1 1 6 1 1 1 1 1 2 3 2 3 1 1 1 2

323-6958

Ref

323-6959

Ref

342-6741

Ref

309-2835 309-2853 317-3265 323-6957

4 4 1 1 2 4 2 8 6 1 1 1 1 2 2

3B-6753 298-7369 298-8052 342-6735 342-6736 342-6737 342-6740 297-7077 298-7367

Description

Rev.

FRAME INSTALLATION, (not available to order, see items 2 thru 35 for service) HEX NUT, 3/4-10, GR5 HEX HD CAPSCREW, 5/16-18X3/4, GR5 HOSE CLAMP HOSE CLAMP HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 FUEL FILL HOSE WASHER, 5/16 WASHER, 3/4 REAR PLATE FUEL NOZZLE TUBE WASHER, 5/16 HYDRAULIC TANK HOSE WASHER, 3/4 LOCKWASHER, 3/4 MIRROR BRACKET HEADLIGHT WELDMENT MOUNT HEX NUT, 3/4-10, GR8 HEX HD CAP SCREW, 5/16-18X1-3/4, GR5 SOCKET HD CAPSCREW, 1/4-20X1 HEX LOCKNUT, 5/16-18, GR2 BOOM STOP PAD SEAL SEAL GROMMET

N

COUNTERWEIGHT INSTALLATION, (ANSI), (not available to order, see items 101 thru 103 for service) COUNTERWEIGHT INSTALLATION, (CE), (not available to order, see items 101 thru 103 for service) COUNTERWEIGHT INSTALLATION, (AUS), (not available to order, see items 151 thru 163 for service) HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 WASHER, 3/4 COUNTERWEIGHT, 460 lb, (ANSI) COUNTERWEIGHT, 129 kg, (CE) HEX HD CAPSCREW, 3/4-10X4, GR8 HEX HD CAPSCREW, 3/4-10X4-1/4, GR8 HEX HD CAPSCREW, 3/4-10X4-3/4, GR8 WASHER, 3/4 HEX NUT, 3/4-10 BOTTOM WEIGHT, (AUS) LEFT WEIGHT, (AUS) RIGHT WEIGHT, (AUS) REAR WEIGHT, (AUS) HEX HD CAPSCREW, 1/2-13X1-1/4, GR8 WASHER, 1/2

A

TH255

A C

1-7

FRAME & ATTACHING PARTS Figure 1-2 Frame Shrouding & Attaching Parts, Left Side (Continued) Item

201 202 203 204

301 302 303

Part Number

Qty.

334-5136

Ref

309-9037 323-6830 334-5137 334-5138

1 1 1 1

312-3302

Ref

298-1540 298-7224

1 1 AR Ref

401 402 403 404 405 501 502 601 602 603 604 605 606

368-5401 8T-4224 8T-4199 368-5402

1 4 4 1 1

299-0334 329-0046 279-8796 3B-4503 8T-0328 281-0791

Ref Ref 1 1 1 2 2 2

Description BATTERY COVER INSTALLATION, (not available to order, see items 201 thru 204 for service) BATTERY COVER CAM LATCH SPECIAL SEALING WASHER CAM LOCK LATCH

A

FUEL CAP INSTALLATION, (not available to order, see items 301 thru 303 for service) NECK FILLER ADAPTER LOCKING CAP LOCTITE, #30512, (apply to item 301)

A

WHEEL CHOCK INSTALLATION, (if equipped), (Germany), (not available to order, see items 401 thru 405 for service) WEDGE, (includes metal frame) WASHER, 8mm HEX HD CAPSCREW, M8X12 CABLE TIE DOWN WEDGE HOLDER

C

CAB ASSY, (see Figure 6-1 for details) ROADLIGHT INSTALLATION, (see Figure 10-2 for details) MIRROR, (ANSI) RECTANGULAR MIRROR, (CE & AUS) MIRROR, (CE & AUS), (includes items 604 thru 606) LOCKWASHER, #12 WASHER HEX HD BOLT

Ref

701 702 703 704 853

901 902 903 904 954 955 956

1-8

321-4066 329-3624 324-6470

BOOM PROP INSTALLATION, (CE & AUS) (not available to order, see items 701 thru 704 for service) 0.64m TRIM 1 LIFT CYLINDER PROP WELDMENT 2 O-RING 2 SCREW, M12X103 Ref LICENSE PLATE LIGHT, (see Figure 10-2 for details)

331-6117

Ref

355-2231

Ref

298-7369 298-8052 279-8796 309-3970 355-2222 3B-4503 8T-0328 281-0791

2 2 1 1 1 2 2 2

Rev.

REAR CONVEX MIRROR INSTALL, (not available to order, see items 901 thru 904 for service) REAR CONVEX MIRROR INSTALL, (AUS), (not available to order, see items 901 thru 904 for service) WASHER, 3/4 HEX NUT, 3/4-10 MIRROR, (includes items 954 thru 956) BAR BAR, (AUS) LOCKWASHER, #12 WASHER HEX HD BOLT

TH255

B

B

A A

B

31200363

FRAME & ATTACHING PARTS Figure 1-2 Frame Shrouding & Attaching Parts, Left Side (Continued) Item

Part Number

Qty.

Description

Rev.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

1-9

FRAME & ATTACHING PARTS Figure 1-3 Engine Pod Insulation

CE & AUS

301 317 305 102

306 403 404 405

402 103

101 401 104

105

2 3

1

318 319 320

315

304

216 202

217

310

308 302

208 204 207

309

214

205 215

303

210

314

211 212 213 209 316

1-10

TH255

311

PAL4761

31200363

FRAME & ATTACHING PARTS Figure 1-3 Engine Pod Insulation Item

1 2 3

101 102 103 104 105

204 205 206 207 208 209 210 211 212 213 214 215 216 217

301 302 303 304 305 306 308 309 310 311 314 315 316 317 318 319

31200363

Part Number

Qty.

325-8254

Ref

325-8255 328-8835 328-8836

1 1 1

326-0095

Ref

328-8837 325-9767 326-0096 326-0097 326-0098

1 1 1 1 1

331-8026

Ref

327-2213 327-2215 328-8838 328-8839 328-8840 328-8841 336-8828 350-3696 Use Item 211 Use Item 211 339-9582 339-9583 339-9584 339-9585

1 1 1 1 1 1 1 16 16 16 1 1 1 1

325-5885

Ref

325-5886 325-5887 325-5888 325-5889 325-5890 325-5891 325-5893 325-5894 325-5895 325-5896 326-0099 328-8842 331-8028 336-8832 350-3696 Use Item 318

1 1 1 1 1 1 1 1 1 1 1 1 1 1 28 28

Description

Rev.

ENGINE POD TRAY INSULATION INSTALLATION, (not available to order, see items 1 thru 3 for service) ENGINE POD TRAY INSULATION ENGINE POD TRAY INSULATION ENGINE POD TRAY INSULATION

E

DOOR PANEL INSULATION INSTALLATION, (not available to order, see items 101 thru 105 for service) DOOR PANEL INSULATION DOOR PANEL INSULATION DOOR PANEL INSULATION DOOR PANEL INSULATION DOOR PANEL INSULATION

H

REAR COVER INSULATION INSTALLATION, (not available to order, see items 204 thru 217 for service) ENGINE POD REAR COVER INSULATION ENGINE POD REAR COVER INSULATION ENGINE POD REAR COVER INSULATION ENGINE POD REAR COVER INSULATION ENGINE POD REAR COVER INSULATION ENGINE POD REAR COVER INSULATION ENGINE POD REAR COVER INSULATION SPINDLE ANCHOR FASTENER ASSY, (includes items 212 & 213) SELF-LOCKING WASHER, 0.104X1.50 SELF-LOCKING CAP ENGINE POD REAR COVER INSULATION ENGINE POD REAR COVER INSULATION ENGINE POD REAR COVER INSULATION ENGINE POD REAR COVER INSULATION

C

HOOD INSULATION INSTALLATION, (not available to order, see items 301 thru 316 for service) SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SOUND DAMPENING HOOD INSULATION SPINDLE ANCHOR FASTENER ASSY, (includes items 319 & 320) SELF-LOCKING WASHER, 0.104X1.50

H

TH255

1-11

FRAME & ATTACHING PARTS Figure 1-3 Engine Pod Insulation (Continued) Item

Part Number

Qty.

320

Use Item 318

28

327-2204

Ref

327-2205 327-2206 350-3696 Use Item 403 Use Item 403

1 1 7 7 7

401 402 403 404 405

Description

Rev.

SELF-LOCKING CAP FRONT COVER INSULATION INSTALLATION, (not available to order, see items 401 thru 405 for service) ENGINE POD FRONT COVER INSULATION ENGINE POD FRONT COVER INSULATION SPINDLE ANCHOR FASTENER ASSY, (includes items 404 & 405) SELF-LOCKING WASHER, 0.104X1.50 SELF-LOCKING CAP

D

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

1-12

TH255

31200363

FRAME & ATTACHING PARTS Figure 1-3 Engine Pod Insulation (Continued) Item

31200363

Part Number

Qty.

Description

TH255

Rev.

1-13

FRAME & ATTACHING PARTS Figure 1-4 Axle & Fender Installation

307

314 104

314

103

502

313 1 102

447 446

101 105

501

445 316 306 314 308

203

NOTE: USE ITEM #309 ON ITEMS 307 & 313

201

202 PAL3912

1-14

TH255

31200363

FRAME & ATTACHING PARTS Figure 1-4 Axle & Fender Installation Item

Part Number

Qty.

1 101 102 103 104 105

309-3953 309-3966 326-1034 309-3962 309-4000 303-4783 298-0541

1 4 1 1 4 4 4

FENDER INSTALLATION, (if equipped), (includes item 1) FENDER ASSY, (if equipped), (includes items 101 thru 105) FENDER MOUNT FENDER WHEEL FENDER WASHER, 0.375X0.048X1.50 SOCKET HD CAPSCREW, 3/8-16X1-1/4 LOCKNUT, 3/8-16

D E

317-3317

1

A

297-7022 298-7364 317-3268 309-2975 309-2934 309-2974

4 4 1 2 4 4 AR 4 12 4 4 4 4 Ref Ref

FRONT FENDER INSTALLATION, (ANSI - if equipped), (includes items 201 thru 203) HEX HD CAPSCREW, 5/16-18X2 WASHER, 5/16 FRONT FENDER MOUNTING PLATE HEX HD CAPSCREW, 3/4-10X8, (torque to 420 lb-ft) NUT, 3/4-10 CAT THREADLOCK HEX HD CAPSCREW, 3/4-10X5, (torque to 420 lb-ft) WASHER, 3/4 FRONT AXLE MOUNTING SLEEVE FENDER STUD WASHER NUT FRONT AXLE, (see Figure 5-1 for details) REAR AXLE, (see Figure 5-6 for details)

201 202 203 306 307 308 309 313 314 316 445 446 447 501 502

298-1751 298-7394 323-6120 298-8290 298-1864 322-0816

Description

Rev.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

1-15

FRAME & ATTACHING PARTS Figure 1-5 Hitches ANSI & CE

106 7 108 101

109

104

1

6

4

2

201

206

202

208

206 204 203

9 205

3 5

207

303

3 301

304 PAL3931

1-16

TH255

31200363

FRAME & ATTACHING PARTS Figure 1-5 Hitches Item

1 2 3 4 5 6 7 9 101 104 106 108 109 201 202 203 204 205 206 207 208 301 303 304

Part Number

Qty.

309-9151 309-9152

1 1

344-7185 309-2835 309-9154 309-9191 309-2853 309-9193 316-9019 298-8052 309-9165 304-3781 298-7368 334-5877 309-9194 298-8051 8T-4199 309-3990 309-3991 309-3992 309-3994 309-3996 317-8673 309-9166 336-9881 346-8331

1 4 1 1 4 1 2 4 1 4 4 1 1 4 2 3 1 3 1 6 1 1 1 2 3

Description ADJUSTABLE HITCH, (ANSI & CE), (includes items 1 thru 9) AUTOMATIC HITCH ASSY, (ANSI & CE), (includes items 1, 2, 4, 6, 7, 9 & 101 thru 109) PIN HITCH, (ANSI & CE), (includes items 3 & 301 thru 304) HEX HD CAPSCREW, 3/4-10X2-1/2 HITCH MOUNTING BRACKET HITCH PIN WASHER, 3/4 HITCH HITCH MOUNTING PIN HEX NUT, 3/4-10 TRAILER PLUG KIT, (includes items 201 thru 208) HEX HD CAPSCREW, 5/8-11X2-1/4 WASHER, 5/8 AUTOMATIC HITCH HITCH ADAPTER HEX NUT, 5/8-11 HEX HD CAPSCREW, 8-1.25x12mm HEX LOCKNUT, 8mm TRAILER PLUG GASKET HEX HD CAPSCREW, M5X40 TRAILER PLUG WASHER, 5mm TRAILER INDICATOR TRAILER PLUG BRACKET HITCH HEX HD CAPSCREW, 16x55mm, GR10.9 HEX NUT, 16mm

Rev. B B

A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

1-17

FRAME & ATTACHING PARTS Figure 1-5 Hitches AUS

105 403 107

108

101

402 104

2

1 305

301

5

305 303 302 304

3 4

306

201

204

3 205

202

PAL5080

1-18

TH255

31200363

FRAME & ATTACHING PARTS Figure 1-5 Hitches Item

Part Number

Qty.

342-6729

1

342-6728

1

342-6742

1

1 2 3 4 5 101 104 105 107 108 201 202 204 205

3B-6753 309-9154 309-9191 309-9193 316-9019 304-3781 298-7368 334-5877 309-9194 298-8051

4 1 1 1 2 4 4 1 1 4 2 2 2 1

301 302 303 304 305 306 401 402 403

309-3990 309-3991 309-3992 309-3994 309-3996 309-9163

298-7368 336-9881

1 3 1 3 1 6 1 Ref Ref Ref

Description ADJUSTABLE HITCH, (AUS), (not available to order, see items 1 thru 5 for service) AUTOMATIC HITCH ASSY, (AUS), (not available to order, see items 2,3,5 & 101 thru 108 for service) PIN HITCH, (AUS), (not available to order, see items 3, & 201 thru 205 for service) HEX HD CAPSCREW, 3/4-10X4 3/4 HITCH BRACKET HITCH PIN HITCH HITCH MOUNTING PIN HEX HD CAPSCREW, 5/8-11X2 1/4 WASHER, 5/8 AUTOMATIC HITCH HITCH ADAPTER HEX NUT, 5/8-11 HEX HD CAPSCREW, 5/8-11X5 HEX LOCK NUT, 5/8-11, GR2 WASHER, 5/8 HITCH BRACKET

Rev. A A B

TRAILER PLUG KIT, (includes items 301 thru 306 HEX LOCK NUT, M5X0.8 TRAILER PLUG GASKET HEX HD SOCKET SCREW, M5X40 TRAILER PLUG WASHER, 5mm TRAILER INDICATOR COUNTERWEIGHT INSTALLATION, (AUS), (see Figure 1-2 for details) WASHER, (see Figure 1-2 for details) NUT, (see Figure 1-2 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

1-19

Before S/N TBS00525

FRAME & ATTACHING PARTS Figure 1-6 License Plate Holder Install

2 4

5

1

152 111 151 102

3 107 111

PAL5070

1-20

TH255

31200363

Before S/N TBS00525

FRAME & ATTACHING PARTS Figure 1-6 License Plate Holder Install Item

1 2 3 4 5 102 107 111 151 152

Part Number

Qty.

341-1724

1

346-8311 346-4847 341-1722 341-1723 298-8052 309-2835 309-2853

2 1 1 1 1 2 4 4 Ref Ref

Description LICENSE PLATE HOLDER INSTALL, (UK & IRELAND) (not available for service, see items 1 thru 5 for service) HEX HD CAPSCREW, 3/4-10X2-3/4 FLAT HD SOCKET SCREW, 5/16-18X0.75 BOLT, 5/16-18X2.5 LICENSE HOLDER PLATE LICENSE HOLDER SPACER HEX NUT, 3/4-10, GR5 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 WASHER, 3/4 CLAMP, (see Figure 8-9 for details) HOSE CLAMP SUPPORT, (see Figure 8-7 for details)

Rev. B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

1-21

S/N TBS00525 & After

FRAME & ATTACHING PARTS Figure 1-6 License Plate Holder Install ANSI CE & AUS - IF EQUIPPED

CE & AUS - IF EQUIPPED

11

11 10

9

9

6

6 7

104

10

8 7

8

102 103

104

PAL5061

1-22

TH255

31200363

S/N TBS00525 & After

FRAME & ATTACHING PARTS Figure 1-6 License Plate Holder Install Item

6 7 8 9 10 11

101 102 103 104

Part Number

Qty.

Description

Rev.

341-1724

1

C

349-8584

1

297-7021 297-7030 298-7374 299-0949 298-7846 349-8588 317-3318

3 2 2 3 3 1 1

REAR LICENSE PLATE HOLDER INSTALL, (CE & AUS - if equipped), (not available for service, see items 6 thru 11 for service) REAR LICENSE PLATE HOLDER INSTALL, (ANSI), (CE & AUS - if equipped) (not available for service, see items 6 thru 11 for service) HEX HD CAPSCREW, 5-16-18X34 HEX HD CAPSCREW, 3/8 WASHER, 3/8 COVER PLATE CLAMP SET LICENSE BRACKET, (CE & AUS - if equipped) LICENSE BRACKET HOSE CLAMP SUPPORT, (ANSI), (CE & AUS - if equipped)

349-8583 349-8582 343-2938 5L-4126

1 1 2 2 4

A

FRONT LICENSE HOLDER INSTALL FRONT LICENSE BRACKET WASHER, 1/4 NUT, 1/4-20, G2 SCREW, 1/4-20X0.625

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

1-23

FRAME & ATTACHING PARTS Figure 1-7 Rear Engine Cover

1 5

4

3

1 5

107 108

103 110

104 109

3 105 PAL5310

1-24

TH255

31200363

FRAME & ATTACHING PARTS Figure 1-7 Rear Engine Cover Item

Part Number 356-6574 356-6573 356-6576 356-6575

1 3 4 5 103 104 105 107 108 110

356-6568 317-3300

356-6569 356-6570 303-4911

Qty.

Description

REAR ENGINE COVER, (ANSI), (includes items 1 thru 5) REAR ENGINE COVER, (ANSI), (Agricultural), (includes items 1 thru 5 & 103 thru 110) 1 REAR ENGINE COVER, (CE & AUS), (includes items 1 thru 5 1 REAR ENGINE COVER, (CE & AUS), (Agricultural), (includes items 1 thru 5 & 103 thru 110) Ref REAR COVER INSULATION 1 RADIATOR GRILL 1 REAR COVER 25 in SELF GRIPPING BULB SEAL 1 RADIATOR COVER SCREEN 1 RADIATOR GRILL 1 RADIATOR GRILL 2 EXPANSION GROMMET FASTENER 2 EXPANSION PLUNGER FASTENER 26 in NEOPRENE TAPE 1 1

Rev. B B A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

1-25

FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-26

TH255

31200363

SECTION 2 BOOM

31200363

TH255

BOOM Figure 2-1 Boom Assembly - Components

44

30 30

28

44 26 43 4 28

8

14

33 34

9

27

17 10

42

11

22

19

14

34

45 30

33

46

16 17 13

27

29 47

22 PAL3780

NOTE: USE ITEM #1 ON ALL BOLT THREADS APPLY A THIN COAT OF ITEM #31 TO ALL PIN BORES USE ITEM #39 THE FORK CYLINDER BASE PIN (ITEM #45)

2-2

TH255

31200363

BOOM Figure 2-1 Boom Assembly - Components Item 1 4 8 9 10 11 13 14 16 17 19 22 26 27 28 29 30 31 32 33 34 39 42 43 44 45 46 47

Part Number 7X-0290 309-6239 309-6240

298-0568

309-6294 309-6301 309-6302 309-6303 309-6305 298-1612

309-6306 298-7314 309-6261 309-6262 309-6263 309-6266 309-6272 309-6273

Qty. AR 1 1 1 Ref Ref Ref 4 Ref Ref Ref 2 1 AR AR 2 4 AR AR 2 2 AR 1 1 2 1 1 1

Description

Rev.

CAT THREADLOCK, (not shown) HEX HD CAPSCREW, 3/8-16X3-1/2, GR5 FIRST BOOM SECTION SECOND BOOM SECTION TILT CYLINDER, (see Figure 9-3 for details) EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) LOCKNUT, 7/16-14, (see Figure 11-1 for details) SOCKET BUTTON HD CAPSCREW, 5/16-18X3/4, (torque to 17 lb-ft) BOOM ANGLE DECAL, (see Figure 11-1 for details) FLAT WASHER, 7/16, (see Figure 11-1 for details) BOOM ANGLE INDICATOR, (see Figure 11-1 for details) CHAIN SHEAVE BUSHING HEX LOCKNUT, 3/8-16 SHIM WASHER, 2.00X3.50X0.048 SHIM, 1.50X3.00X0.048 RETAINING NUT, 5/16 STRAIGHT LUBE FITTING, 1/8 CAT THREAD LUBRICANT, (not shown) CAT MULTIPURPOSE GREASE - NLGI GRADE 2 RETAINING RING, 1-1/2 in. DIA. RETAINING RING, 2 in. DIA MYSTIK TETRIMOLY GREASE, (not shown) EXTEND/RETRACT CYLINDER BASE PIN EXTEND/RETRACT CYLINDER ROD PIN BUSHING W/GREASE GROOVES TILT CYLINDER BASE PIN HOSE GUARD CHANNEL HOSE CHANNEL BRACE

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

2-3

BOOM Figure 2-2 Boom Assembly - Pads, Shims & Spacers

24 21 23 25

56 18

15 18

57 15

7 18

57

25

23

41

SECOND BOOM SECTION

5 FIRST BOOM SECTION

18

23 25

23 24

7 18

48 20 21

18

57 6 PAL3790

56

NOTE: FILL POCKETS OF BOTTOM FRONT AND TOP REAR PADS WITH MYSTIK TETRIMOLY GREASE (ITEM #39).

2-4

TH255

31200363

BOOM Figure 2-2 Boom Assembly - Pads, Shims & Spacers Item

Part Number

1 5 6 7 15 18 20 21

8T-4195 8T-4185 8T-4137 309-6291 8T-4121 309-6292 309-6293

23 24 25 39 41 48 56 57

309-6295 309-6297 309-6300 309-6258 309-6275 317-3292 317-3293

Qty. AR 4 6 12 10 38 2 Ref 2 AR 8 4 6 AR 2 2 AR AR

Description

Rev.

CAT THREADLOCK, #242 HEX HD CAPSCREW, M10X30 HEX HD CAPSCREW, M10X50 HEX HD CAPSCREW, M10X20 BUTTON HD CAPSCREW, M10-1.5X20 WASHER, 10mm SPACER, (0.13 in) SPACER OPTIONS SPACER, (0.07 in), (first boom section) SPACER, (0.07 in), (second boom section) WEAR PAD WEAR PAD SPACER, 1.90mm CAT ADVANCED 3MOLY-NLGI GRADE 2 WEAR PAD CHANNEL ASSY WEAR PAD SPACER SHIM, (requires item 21) SHIM, (requires item 25)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

2-5

BOOM Figure 2-3 Boom Pin Installation

7 13 5

10 8

3 4

6

2

9

8

6 7

10

9 12

1 11

10

PAL3810

2-6

TH255

31200363

BOOM Figure 2-3 Boom Pin Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13

31200363

Part Number

Qty.

309-2924

1 Ref Ref 1 1 1 2 2 2 2 3 1 1 1

309-2940 309-2941 309-2955 297-7041 309-2933 298-7367 309-2980 298-1580 07X-0332 309-6429 309-6430

Description BOOM PIN INSTALLATION, (includes all items) LIFT CYLINDER, (see Figure 9-1 for details) COMPENSATING CYLINDER, (see Figure 9-4 for details) COMPENSATING CYLINDER ROD PIN LIFT CYLINDER ROD PIN BOOM PIVOT PIN HEX HD CAPSCREW, 1/2-13X1-1/4 HEX HD CAPSCREW, 1/2-13X5-1/2 FLAT WASHER, 1/2 PIN RETAINER SPACER HEX LOCKNUT, 1/2-13 HEX HD CAPSCREW, 1/2-13X4 COMPENSATING CYLINDER BASE PIN LIFT CYLINDER BASE PIN

TH255

Rev. C

2-7

BOOM Figure 2-4 Quick Coupler 304 302

10

4

301

9

303

7

3 1

5

8

6

2

MECHANICAL QUICK COUPLER

106

108

107

101 115 116 105 112 109

114

204

113 110

104 205

102

203 112 201

110 113

109

103

111

202

HYDRAULIC QUICK COUPLER PAL3941

2-8

TH255

31200363

BOOM Figure 2-4 Quick Coupler Item

1 2 3 4 5 6 7 8 9 10

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 201 202 203 204 205 301 302 303 304

Part Number

Qty.

318-4725

1

312-3338 312-3346 298-1580 318-4704 318-4705 318-4719

1 2 1 1 1 1 2 1 1 1

318-4696

1

318-4693 318-4702 318-4704 318-4705 309-8523 309-6309 309-6310 297-7018 298-7365 297-7031 309-6404 298-0488 298-7380 298-1580 319-1555 327-6765

1 1 1 1 1 1 1 1 5 5 2 2 5 2 1 1 Ref 2 2 2 2 Ref 1 1 1 1

309-6404 312-3282

309-8533 309-8558 309-8559 298-0471 327-5529 327-5530 300-6103 344-7188

Description

Rev.

MECHANICAL QUICK COUPLER ASSY, (if equipped), (includes items 1 thru 10) KEY RING HEX HD CAPSCREW, 1/2-13X4 HEX HD CAPSCREW, 6-1.0x10mm GALVANIZED CHAIN SPLIT PIN FORK LOCKING ROD LOCKNUT, 1/2-13 FORK CYLINDER ROD PIN QUICK COUPLER PIVOT PIN QUICK COUPLER WELDMENT

C

HYDRAULIC QUICK COUPLER ASSY, (if equipped), (includes items 101 thru 117) HYDRAULIC QUICK COUPLER WELDMENT COVER PLATE FORK CYLINDER ROD PIN QUICK COUPLER PIVOT PIN FORK LOCKING CYLINDER KIT, (includes items 201 thru 205) TWIN CLAMP SET TWIN COVER PLATE HEX HD CAPSCREW, 5/16-18X1-1/4 FLAT WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1 HEX HD CAPSCREW, 1/2-13X4 GREASE FITTING LOCKWASHER, 3/8 LOCKNUT, 1/2-13 HOSE ASSY HOSE ASSY QUICK COUPLER SWITCH, (not shown), (see Figure 10-4 for details) SPLIT PIN PIN CLEVIS PIN ELBOW, 90 DEGREES HYDRAULIC QUICK COUPLER CYLINDER, (see Figure 9-5 for details) MALE COUPLING FEMALE COUPLING DUST CAP DUST PLUG

G

C

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

2-9

BOOM Figure 2-5 Universal Quick Coupler

204 202

102

2

104 108 201

110

116

203

112 4

301

107 106

111

1 303

306

112

109

304

113

305

115

114

302

2

3

117

1

103

101 5

105 PAL4021

2-10

TH255

31200363

BOOM Figure 2-5 Universal Quick Coupler Item

1 2 3 4 5 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 201 202 203 204

301 302 303 304 305 306

Part Number

Qty.

327-1769

1

309-6404 298-1580 318-4704 318-4705 325-8260 8T-4198 6V-7744 309-2978 131-5879 3B-8489 7X-7729 8T-4123 132-7551 166-2560 192-2637 192-2645 195-6754 206-0828 206-0829 206-0830 209-8994 325-8261 300-6079 300-6078 300-6103 300-6084

2 2 1 1 1 2 2 2 2 2 2 2 2 2 2 2 4 2 1 1 2 1 1 1 1 1

344-7189

Ref

298-8010

2 2 2 2 2 1

298-7369 4B-5276 298-7383 344-7190

Description

Rev.

UNIVERSAL QUICK COUPLER INSTALLATION, (if equipped), (includes items 1 thru 5) HEX HD CAPSCREW, 1/2-13X4 LOCKNUT, 1/2-13 FORK CYLINDER ROD PIN UNIVERSAL QUICK COUPLER PIVOT PIN UNIVERSAL QUICK COUPLER ASSY, (includes items 101 thru 117) HEX HD CAPSCREW, HEX LOCKNUT, M10X1.5 WASHER, 10mm WASHER GREASE FITTING WASHER WASHER WASHER SPRING PIN PLATE SPRING SPRING PIN PIN L.H. HANDLE R.H. HANDLE SPRING UNIVERSAL QUICK COUPLER WELDMENT MALE COUPLING FEMALE COUPLING DUST CAP DUST PLUG

B

HOSE RETAINER INSTALLATION, (if equipped), (not available to order, see items 301 thru 306 for service) HEX HD CAPSCREW, 3/4-10X2 NUT, 3/4-10 WASHER, 3/4 WASHER, 3/4 WASHER, 3/4 BRACKET

B

F

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

2-11

BOOM

This Page Intentionally Left Blank

2-12

TH255

31200363

SECTION 3 ATTACHMENTS

31200363

TH255

ATTACHMENTS Figure 3-1 Standard Carriage

6

48 in CARRIAGE

7

2 1 3

5 105

4

107

50 in CARRIAGE

101

103

102

201

104

1200 mm CARRIAGE

205 203

204

202 206

PAL4372

3-2

TH255

31200363

ATTACHMENTS Figure 3-1 Standard Carriage Item

Part Number

Qty. 1

1 2 3 4 5 6 7

101 102 103 104 105 107

201 202 203 204 205 206

Description

Rev.

327-6321 327-6329 327-6276 327-6320 327-6277

4 4 4 2 1 1 1

48 in STANDARD CARRIAGE, (ANSI), (7000 lb), (no longer available, order 336-3523 for replacement), (includes items 1 thru 7) HEX HD CAPSCREW, 1/2X1-1/4 LOCK WASHER, 1/2 FLAT HARD WASHER, 1/2 FORK PIN RETAINER FORK PIN CARRIAGE WELDMENT S/N PLATE

A

336-3523 303-4741 303-4782 303-4957 303-4988

1 2 2 1 2 1 1

50 in STANDARD CARRIAGE, (ANSI), (7000 lb), (includes items 101 thru 107) HEX HD CAPSCREW, 5/8-11X4 LOCKNUT, 5/8-11 FORK PIN COLLAR CARRIAGE WELDMENT S/N PLATE

A

350-0501

1

A

309-9192 309-9190 7X-2538 309-9184

1 2 4 4 2 1

1200 mm STANDARD CARRIAGE, (CE), (4000 kg), (includes items 201 thru 206) CARRIAGE WELDMENT SHAFT COLLAR HEX HD CAPSCREW, M8X100, GR8.8 HEX LOCKNUT, M8X1.25, GR8 S/N PLATE

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

3-3

ATTACHMENTS Figure 3-2 Universal Standard Carriage

1

1200 mm

2

4 3

6

5

101 102

107

105

48 in

108 106 104

205 206

50 in

203

201 204 202

PAL4951

3-4

TH255

31200363

ATTACHMENTS Figure 3-2 Universal Standard Carriage Item

1 2 3 4 5 6

Part Number

Qty.

330-4242

1

309-9192 309-9190 7X-2538 309-9184

1 2 4 4 4 1 1

101 102 104 105 106 107 108

201 202 203 204 205 206

327-6320 327-6321 327-6276 327-6329 339-8041

1 1 2 4 4 4 1

350-9099

1

303-4741 303-4782 303-4957 303-4988

2 2 1 2 1 1

Description

Rev.

1200mm STANDARD CARRIAGE, (CE), (use with universal quick coupler), (2268 kg), (includes items 1 thru 6) CARRIAGE WELDMENT CARRIAGE SHAFT SHAFT COLLAR HEX HD CAPSCREW, M8X1.25 LOCKNUT S/N PLATE

A

48 in STANDARD CARRIAGE, (ANSI), (use with universal quick coupler), (5500 lbs), (no longer available, order 350-9099 for replacement), (includes items 101 thru 108) CARRIAGE WELDMENT S/N PLATE FORK PIN RETAINER HEX HD CAPSCREW, 1/2-1.25 FLAT HARD WASHER, 1/2 LOCKWASHER, 1/2 FORK PIN

A

50 in STANDARD CARRIAGE, (ANSI & AUS), (use with universal quick coupler), (includes items 201 thru 206) HEX HD CAPSCREW, 5/8-11X4, GR5 LOCKNUT, 5/8-11 FORK PIN FORK PIN COLLAR CARRIAGE WELDMENT S/N PLATE

A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

3-5

ATTACHMENTS Figure 3-3 Rotate/Side Tilt Carriage ANSI 18 23

19 24

20 3 1

16 25

5

14 3 1

15

9

5

22

8 12

26

10 29

13 2

7

27

4

17

6 28

11

21

PAL4400

3-6

TH255

31200363

ATTACHMENTS Figure 3-3 Rotate/Side Tilt Carriage Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Part Number

Qty.

330-4243

1

327-6285 327-6321 327-6330 327-6329 327-6286 327-6282 327-6276 327-6323 327-6333 327-6331 327-6283 327-6326 327-6320 327-6324 327-6284 327-6287 327-6281 327-6322 327-6278 327-6279 327-6328 327-6325 327-6332 327-6334

2 4 2 4 2 1 4 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 Ref 1 1 1 1

327-6277

Description 48 in ROTATE/SIDE TILT CARRIAGE ASSY, (ANSI), (7000 lb), (includes items 1 thru 29) HEX HD CAPSCREW, 0.38X1.00 HEX HD CAPSCREW, 0.50X1.25 LOCKWASHER, 0.38 LOCKWASHER, 0.50 FLAT WASHER, 0.38 FLAT WASHER, 1.50 HARD WASHER, 0.50 COTTER PIN ELBOW, 90 DEGREES GREASE FITTING HEX HD CAPSCREW, 1.50X7.00 HEX NUT, 1.50 FORK PIN RETAINER ELBOW, 90 DEGREES PIN PIN SPACER MALE QUICK COUPLER FEMALE QUICK COUPLER HOSE ASSY PINCH POINT DECAL HI-PRESSURE DECAL DUST CAP DUST PLUG ROTATE/SIDE TILT CYLINDER, (see Figure 9-6 for details) FORK PIN CARRIAGE WELDMENT REAR FRAME WELDMENT S/N PLATE

Rev. A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

3-7

ATTACHMENTS Figure 3-4 Universal Rotate/Side Tilt Carriage

ANSI & AUS

3-8

TH255

31200363

ATTACHMENTS Figure 3-4 Universal Rotate/Side Tilt Carriage Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30

Part Number

Qty.

331-3251

1

339-8037 339-8038 339-8039 339-8040 327-6279

1 1 1 1 2 1 1 1 1 1 1 1 2 Ref 1 1 1 2 2 2 1 2 4 4 4 1 1 1 1

327-6326 327-6323 327-6281 327-6282 327-6283 327-6328 327-6333 327-6324 327-6284 327-6285 327-6330 327-6286 327-6287 327-6320 327-6321 327-6276 327-6329 339-8041 327-6325 339-8043

Description 48 in ROTATE/SIDE TILT CARRIAGE, (ANSI & AUS), (used with universal quick coupler), (7000 lb), (includes all items) DUST CAP DUST PLUG MALE QUICK COUPLER FEMALE QUICK COUPLER HOSE ASSY REAR FRAME WELDMENT HEX NUT, 1.50 COTTER PIN SPACER FLAT WASHER, 1.50 HEX HD CAPSCREW, 1.50X7.00 S/N PLATE PINCH POINT DECAL ROTATE/SIDE TILT CYLINDER, (see Figure 9-6 for details) ELBOW, 90 DEGREES ELBOW, 90 DEGREES PIN HEX HD CAPSCREW, 0.38X1.00 LOCKWASHER, 0.38 FLAT WASHER, 0.38 PIN FORK PIN RETAINER HEX HD CAPSCREW, 0.50X1.25 HARD WASHER, 0.50 LOCKWASHER, 0.50 CARRIAGE WELDMENT FORK PIN HI -PRESSURE DECAL GREASE FITTING

Rev. B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

3-9

ATTACHMENTS Figure 3-5 Universal Side Shift Carriage ANSI & AUS

3-10

TH255

31200363

ATTACHMENTS Figure 3-5 Universal Side Shift Carriage Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27

Part Number

Qty.

331-3252

1

339-8037 339-8039 339-8038 339-8040 339-8044 339-8046 339-8047

1 1 1 1 2 2 2 Ref 1 1 2 2 2 2 8 8 4 1 1 1 2 1 1 1 2 1

339-8050 339-8051 327-6285 327-6286 327-6330 327-6320 327-6329 327-6276 339-8052 339-8053 327-6327 327-6325 327-6328 339-8041

Description 48 in SIDE SHIFT CARRIAGE, (ANSI & AUS), (used with universal quick coupler), (7000 lb), (includes all items) DUST CAP MALE QUICK COUPLER DUST PLUG FEMALE QUICK COUPLER STRAIGHT CONNECTOR HOSE ASSY STRAIGHT CONNECTOR CYLINDER ASSY, (see Figure 9-7 for details) PIN PIN HEX HD CAPSCREW, 0.38X1.00 FLAT WASHER, 0.38 LOCKWASHER, 0.38 FORK PIN RETAINER HEX HD CAPSCREW, 0.5X1.25 LOCKWASHER, 0.50 HARD WASHER SIDE SHIFT PIN SIDE SHIFT PIN RETAINER CARRIAGE WELDMENT GREASE FITTING S/N PLATE HI -PRESSURE DECAL REAR FRAME WELDMENT PINCH POINT DECAL FORK PIN

Rev. A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

3-11

ATTACHMENTS Figure 3-6 Forks

2

1

PZ0771

3-12

TH255

31200363

ATTACHMENTS Figure 3-6 Forks Item

Part Number

Qty.

301-9752 323-5738 323-5737

4 2 2

CUBING FORK, 2x2x48, (ANSI & AUS), (7760 lb) PALLET FORK, 2x4x48, (ANSI & AUS), (7600 lb) LUMBER FORK, 1.5x6x60, (ANSI & AUS), (7300 lb)

A A A

334-4055 252-1436 2L-1701

1 2 2

PALLET FORK ASSY, (CE), (sold as a pair) PALLET FORK, 45x100x1070mm, (3880 kg) BOLT, 5/8-18X1-1/2, GR8

B

1 2

252-1456 252-1438 2L-1701

1 2 2

PALLET FORK ASSY, (CE), (sold as a pair) PALLET FORK, 50x100x1525mm, (5000 kg) BOLT, 5/8-18

A

1 2

323-5635 309-9180 8T-4190

1 2 2

PALLET FORK ASSY, (CE), (sold as a pair) PALLET FORK, 50x120x1200mm, (4000 kg) HEX HD CAPSCREW, M16X25

B

1 2

1 2 2

PALLET FORK ASSY, (CE), (sold as a pair) FORK, 50x100x1200mm, (4000 kg) HEX HD CAPSCREW, M16X25

B

1 2

309-9179 309-9181 8T-4190

31200363

Description

TH255

Rev.

3-13

ATTACHMENTS Figure 3-7 Grapple Bucket

ANSI

3-14

TH255

31200363

ATTACHMENTS Figure 3-7 Grapple Bucket Item 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129

Part Number

Qty.

330-4240 327-6306 327-6300 327-6301 327-6274 327-6333 327-6327 327-6298 327-6295 327-6299 327-6296 327-6294 327-6293 327-6292 327-6322 327-6278 327-6290 327-6291 327-6273 327-6302 327-6304 327-6303 327-6328 327-6325 327-6332 327-6334 327-6305

1 4 4 8 2 4 4 2 2 2 2 4 2 4 1 1 1 1 1 2 1 2 2 1 1 1 4 Ref 1 1

Description GRAPPLE BUCKET, (ANSI), (includes items 101 thru 129) HEX HD CAPSCREW, 0.38X2.25 HEX HD CAPSCREW, 0.38X2.75 LOCKNUT, 0.38 TEE ELBOW, 90 DEGREES GREASE FITTING PIN PIN PIN PIN BUSHING SPACER BUSHING MALE QUICK COUPLER FEMALE QUICK COUPLER R.H. GRAPPLE HOOK L.H. GRAPPLE HOOK HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY PINCH POINT DECAL HI-PRESSURE DECAL DUST CAP DUST PLUG CLAMP, (not shown) GRAPPLE BUCKET CYLINDER, (see Figure 9-6 for details) GRAPPLE BUCKET S/N PLATE

Rev. A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

3-15

ATTACHMENTS Figure 3-7 Grapple Bucket

CE 9 8

3

4

5

5 3

4

9 8

5 11

10

5

6 5

7

4 6 7

4

11 10

1

5 2

27 13 28

26 15

13 16 27

12

14 16

20

15

22 21 16

16 19

12

18 27

12 18

16 17 18

29 12 18

25 27 23

18 18 24

K1

PAL5131

3-16

TH255

31200363

ATTACHMENTS Figure 3-7 Grapple Bucket Item

Part Number

Qty.

350-0509

GRAPPLE BUCKET, (CE), (includes items 1 thru 29) GRAPPLE BUCKET CLAMP PIN PIN LOCKNUT, M8 GREASE FITTING COVER PIN PIN PIN BUSHING GREASE FITTING FITTING, 90 DEGREES TEE FITTING ADAPTER ADAPTER O-RING PLUG CLAMP VALVE BOLT, M6X55 BOLT, M6 PIPE ASSY PIPE ASSY PIPE ASSY PIPE ASSY GASKET GREASE FITTING HYDRAULIC CYLINDER HYDRAULIC CYLINDER

CYLINDER SEAL KIT, (used for 362-3777 & 362-3779)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

362-3752 362-3753 362-3754 309-9184 362-3755 362-3756 362-3757 362-3758 362-3759 362-3760 362-3761 362-3762 362-3763 362-3764 362-3765 362-3766 333-9864 362-3768 362-3769 362-3770 362-3771 362-3772 362-3773 362-3774 362-3775 362-3776 362-3777 362-3779

1 1 1 2 4 6 2 2 2 2 4 2 4 2 1 2 5 2 6 1 2 2 1 1 1 1 4 4 1 1

K1

362-3778

1

31200363

Description

TH255

Rev. A

3-17

ATTACHMENTS Figure 3-8 Light Material Bucket

1 2 3 4

101

PAL4541

3-18

TH255

31200363

ATTACHMENTS Figure 3-8 Light Material Bucket Item

Part Number

Qty.

1 2 3 4 101

330-4237 330-4236 350-0505 350-0508

1 1 1 1 1

Description 1.0 CU YD LIGHT MATERIAL BUCKET, (ANSI) 1.7 CU YD LIGHT MATERIAL BUCKET, (ANSI) 0.8 CU M LIGHT MATERIAL BUCKET, (CE) 1.3 CU M LIGHT MATERIAL BUCKET, (CE) S/N PLATE

Rev. A A A A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

3-19

ATTACHMENTS Figure 3-9 Fork Mounted Hook

ANSI 1

2

7

6

3

5

4

PAL4560

3-20

TH255

31200363

ATTACHMENTS Figure 3-9 Fork Mounted Hook Item 1 2 3 4 5 6 7

31200363

Part Number

Qty.

321-0556 327-6317 327-6271 327-6272 327-6335 327-6318

1 2 2 1 1 1 1 1

Description FORK MOUNTED HOOK, (ANSI), (includes all items) COTTER PIN PIN BUSHING HOOK CHAIN FORK MOUNTED HOOK WELDMENT S/N PLATE

TH255

Rev. A

3-21

ATTACHMENTS Figure 3-10 Universal Quick Coupler Adapter

ANSI

3-22

TH255

31200363

ATTACHMENTS Figure 3-10 Universal Quick Coupler Adapter Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

31200363

Part Number

Qty.

330-4244 333-0705 327-6286

1 2 2 1 2 4 2 2 2 1 2 2 2 2 1 1 1

327-6331 333-0706 333-0707 333-0708 333-0709 333-0710 333-0711 333-0712 333-0713 333-0714 333-0715

Description UNIVERSAL QUICK COUPLER ADAPTER, (ANSI), (includes all items) HEX HD CAPSCREW, 0.38X1.25 FLAT WASHER, 0.38 MADE IN U.S.A. DECAL GREASE FITTING SPACER LOCKING PIN CLEVIS BEARING LEFT LOCK HANDLE SPRING LOCK HANDLE CLEVIS SPRING BOLT PIN RIGH LOCK HANDLE UNIVERSAL QUICK COUPLER ADAPTER WELDMENT S/N PLATE

TH255

Rev. A

3-23

ATTACHMENTS

This Page Intentionally Left Blank

3-24

TH255

31200363

SECTION 4 ENGINE & ATTACHING PARTS

TH255

31200363

ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation

41 101

43 59

56 44 6 15

1

41

66 67 10 28

32 38

41

45

55 58 60

34 33 51 52 17

39

20 48 49 22

35

64

8 65

52 53

41 44 43

59 37 54 62

7 13 16 18 19 40

57

61

4-2

TH255

PAL4231

31200363

ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation Item 1 6 7 8 10 13 15 16 17 18 19 20 22 28 32 33 34 35 37 38 39 40 41 43 44 45 48 49 51 52 53 54 55 56 57 58 59 60 61 62 64 65 66 67 101

Part Number 297-7029 309-2930 331-4387 303-4758 298-0559 298-7365 298-7375 317-5987 298-8380 298-8435 317-5912 330-3831 1G-8878 317-5936 317-5955 317-5964 317-5969 330-8102 317-5977 334-5145 317-5957 317-5958 317-5959 06I-4012 8T-4133 297-7012 298-7363 8T-9368 8T-4121 8T-4223 330-3832 6K-8178 330-3833 329-1284 8T-4956 300-6101 8T-4137 326-0061 325-9331 322-0639 317-3277 317-6330

Qty. Ref 4 4 1 2 4 4 4 1 4 4 1 Ref 1 1 1 1 2 1 1 1 Ref 4 8 1 1 1 3 3 4 10 1 2 1 1 1 2 1 1 2 2 1 1 5 1 1

Description

Rev.

RADIATOR/OIL COOLER INSTALLATION, (see Figure 4-4 for details) HEX HD CAPSCREW, 3/8-16X3/4, GR5 HEX HD CAPSCREW, 1/2-13X3 1/2, GR5 MUFFLER CLAMP FITTING, 90 DEGREES NUT, 1/2-13 GR2 WASHER, 3/8 WASHER, 1/2 CLIP ENGINE MOUNT WASHER RUBBER ENGINE MOUNT FLANGE PRIORITY VALVE, (see Figure 8-1 for details) CAT HYDRAULIC OIL FILTER REPLACEMENT FILTER WATER SEPERATOR FILTER, (see Figure 4-3 for details) WATER SEPERATOR SUPPORT MOUNT ADAPTOR EXHAUST TUBE SUPPORT BRACKET FLEX EXHAUST PIPE ENGINE ASSY, CAT C4.4DIT, (see Figure 4-2 for details) ENGINE MOUNT WASHER HOSE CLAMP SUPPLY FUEL LINE HOSE RETURN FUEL LINE HOSE SEPERATOR FUEL LINE ENGINE EXHAUST BOLT HEX NUT, M10X1.5 HEX HD CAPSCREW, 1/4-20X1, GR5 WASHER, 10mm HEX HD CAPSCREW, 1/4-20X2-1/4, GR5 WASHER, 10mm WASHER, 12mm SUPPORT CLAMP CLIP CLAMP FUEL RETURN HOSE HEX HD CAPSCREW, M12X35, GR8.8 TIESTRAP HEX HD CAPSCREW, M10X20, GR8.8 INSULATION MUFFLER CLAMP BUTTON HD SCREW, 5/16-18X1 3/4 LG CONTINUOUS HINGE THROTTLE CONTROL CABLE

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

4-3

ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly 34 46 35 33

30

4

13

45

28

8 15 31 201 202

14 26 42 101

19 22 37

38 40 41

5 16

12

36

2

27 1 18 103

32 1 7 18

102

25 104 1 3 17

103 PAL4202

4-4

TH255

31200363

ENGINE & ATTACHING PARTS Figure 4-2 Engine Assembly Item 1 2 3 4 7 8 12 13 15 17 18 19 20 21 22 25 26 27 28 30 31 32 33 34 35 36 37 38 40 41 42 45 46 101 102 103 104

201 202

Part Number

Qty.

317-5975

315-4274 315-4275 315-4276

1 AR Ref 2 2 4 4 1 2 4 2 12 0.4m 2 1 1 1 Ref Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 1

336-8835

Ref

331-5298 336-8834

AR AR

309-2931 8T-4138 8T-4182 309-6405 309-2972 303-4779 312-3345 298-7393 309-2978 307-9604 317-5986 309-4002 309-2982 309-2937

309-6328 323-6647 317-3261 317-5930 317-5933 344-0940 317-5941 353-5850 331-5426 331-5302 130-9888 331-5300 298-0402 309-6461

Description ENGINE ASSEMBLY, CAT C4.4DIT, (includes items 1 thru 46) CAT THREADLOCK AIR CLEANER INSTALLATION, (see Figure 4-5 for details) HEX HD CAPSCREW, 5/8-11X1-3/4, GR5 HEX HD CAPSCREW, M6X20, GR8.8 HEX HD CAPSCREW, M10X45, GR8.8 HEX HD CAPSCREW, M16X50, GR10.9 TEMPERATURE SENDER HEX LOCK NUT, M6X1, GR8 WASHER, 16mm WASHER, 5/8 WASHER, 10mm HOSE GEAR CLAMP T-BOLT CLAMP GEAR CLAMP FLYWHEEL COUPLING ASSY, (includes items 101 thru 104) HYDRAULIC IMPLEMENT PUMP, (see Figure 8-1 for details) HYDROSTATIC DRIVE PUMP, (see Figure 9-10 for details) FAN THROTTLE CABLE BRACKET ENGINE SUPPORT ENGINE SUPPORT AIR INTAKE HOSE AIR INTAKE HOSE AIR INTAKE TUBE ENGINE, CAT C4.DIT, (see Figure 4-3 for details) SHUTOFF VALVE O-RING OIL FILL ADAPTER OIL FILL CAP GASKET OIL PRESSURE SWITCH GEAR CLAMP ADAPTERS, (see Figure 8-1 for details) COUPLING BOLT KIT CONVEX SAE 3 HOUSING THROTTLE STOP, (CE & AUS), (not available to order, see items 201 & 202 for service) THROTTLE STOP, (CE & AUS) THROTTLE STOP, (CE & AUS)

Rev. L

D

A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

4-5

ENGINE & ATTACHING PARTS Figure 4-3 Cat Engine

PAL4660

4-6

TH255

31200363

ENGINE & ATTACHING PARTS Figure 4-3 Cat Engine Item

Part Number

Qty.

310-6940 321-7782 252-6338 1R-1804 263-2162 232-2551 7W-2326 329-0290 225-3142 254-2269 9L-0895

1 1 1 1 1 1 1 1 1 1 1

SEBU8327-00 KENR6900-00 KENR6249-00 KENR6248-00

31200363

Description CAT ENGINE, C4.4DIT SHORT BLOCK FUEL/WATER SEPARATOR FUEL FILTER ELEMENT DIPSTICK DIPSTICK TUBE OIL FILTER STARTER MOTOR ALTERNATOR THERMOSTAT FAN BELT SET

Rev. G

FOR ADDITIONAL ENGINE INFORMATION REFER TO THE FOLLOWING: OPERATION AND MAINTENANCE MANUAL (O&MM) SYSTEMS OPERATION TEST AND ADJUST (SOTA) DISASSEMBLY & ASSEMBLY (D&A) SPECIFICATIONS MANUAL (SPEC)

TH255

4-7

ENGINE & ATTACHING PARTS Figure 4-4 Radiator/Oil Cooler Installation

10 201 1 101 18

104

19

105 3

19

102 103

19

105 20

106

104

14

105 104

11

13

17 2 106 7

6

5 5

4

16 18 PAL4111

4-8

TH255

31200363

ENGINE & ATTACHING PARTS Figure 4-4 Radiator/Oil Cooler Installation Item

1 2 3 4 5 6 7 10 11 13 14 16 17 18 19 20 101 102 103 104 105 106 201

Part Number

Qty.

309-2925

1

309-3960 299-0353 309-3961 309-3968 298-7374 298-0541 309-4001 323-6960 309-3993 309-3980 309-3982 297-7029 298-7297 332-1989 331-3773 323-7265 312-3326 312-3327 312-3328 6V-0413 298-7364

1 2 1 1 5 2 1 1 1 1 1 3 1 2 3 1 1 1 1 12 12 Ref 1

299-0912

Description RADIATOR/OIL COOLER INSTALLATION, (not available to order, see items 1 thru 20 for service) RADIATOR/OIL COOLER ASSY, (includes items 101 thru 106) MOUNTING PAD UPPER RADIATOR HOSE LOWER RADIATOR HOSE WASHER, 3/8 LOCKNUT, 3/8-16 GEAR CLAMP EXPANSION TANK HOSE COOLANT RESERVE TANK FAN GUARD COOLANT TANK BRACKET HEX HD CAPSCREW, 3/8-16X3/4, GR5 DRAIN COCK GEAR CLAMP TIE STRAP GEAR CLAMP RADIATOR, (includes item 201) OIL COOLER FAN SHROUD HOUSING HEX HD CAPSCREW, 5/16-18X3/8, GR5 WASHER, 5/16 FITTING, 90 DEGREES, (see Figure 8-2 for details) RADIATOR CAP

Rev. H G

B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

4-9

ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation

3

7

1

12 10 12

2

10

11 11 9 9

4-10

PAL4210

TH255

31200363

ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation Item

1

2 3 7 9 10 11 12 13

Part Number

Qty.

309-3951

Ref

319-7541 319-7540 319-7539 319-7538 323-4816 317-5971 309-3977 8T-4908 8T-4196 309-3997 8T-4121

1 1 1 1 1 1 1 2 2 2 2 AR

Description AIR CLEANER INSTALLATION, (not available to order, see items 1 thru 13 for service) AIR CLEANER COVER ASSY SECONDARY ELEMENT PRIMARY ELEMENT AIR CLEANER BRACKET AIR INTAKE DUCT T-BOLT CLAMP HEX HD CAPSCREW, M8X25, GR8.8 HEX HD CAPSCREW, M10X35, GR8.8 WASHER, 8mm WASHER, 10mm CAT THREADLOCK, (not shown)

Rev. H

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

4-11

ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation

3 7 1

2

7

10 6

9

4 5 8

11

10

12

PAL4082

4-12

TH255

31200363

ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation Item

1 2 3 4 5 6 7 8 9 10 11 12

31200363

Part Number

Qty.

325-9330

Ref

331-4383 331-4384 337-3971 331-4386 9X-2480 326-1804 331-4387 309-9184 303-4790 298-7343 326-1797 325-9331

1 1 1 2 2 1 2 2 6 2 1 1

Description EXHAUST INSTALLATION, (not available to order, see items 1 thru 12 for service) EXHAUST MUFFLER HEAT SHIELD TAILPIPE TUBE HEAT SHIELD CLAMP HEX HD CAPSCREW, M8X40, GR8.8 EXHAUST TUBE MUFFLER CLAMP, 2-1/2 U TYPE HEX LOCK NUT, M8X1.25, GR8 BOLT, M6X10mm BAND CLAMP EXHAUST TUBE SLEEVE MUFFLER CLAMP

TH255

Rev. E

4-13

ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-14

TH255

31200363

SECTION 5 DRIVE TRAIN

31200363

TH255

DRIVE TRAIN Figure 5-1 Front Axle Assembly

1 8

11

4 7

2

10 104 3 6 101

12

102

103 PAL4272

5-2

TH255

31200363

DRIVE TRAIN Figure 5-1 Front Axle Assembly Item 1 2 3 4 6 7 8 10 11 12 101 102 103 104

31200363

Part Number

Qty.

309-2929

1 Ref 1 2 4 Ref 1 1 1 2 1 Ref Ref Ref Ref

309-2987 331-6880 303-8559 309-2927 309-2971 323-6978 298-0471 8C-8988

Description FRONT AXLE ASSEMBLY, (includes items 1 thru 12) FRONT DRIVE MOTOR, (see Figure 9-9 for details) ELBOW, 90 DEGREES, M14X1.5, (includes o-ring) FITTING, M18X1.5, (includes o-ring) HEX HEAD CAPSCREW, M16X45, GR8.8 FRONT AXLE, (includes items 101 thru 104) FITTING, (includes o-ring) O-RING ADAPTOR, (includes o-ring) ADAPTOR, (includes o-ring) ADAPTOR, 45 DEGREES, (includes o-ring) FRONT DIFFERENTIAL & CENTRAL HOUSING, (see Figure 5-2 for details) FRONT HUB REDUCTION, (see Figure 5-3 for details) FRONT BRAKES, (see Figure 5-4 for details) FRONT STEERING COMPONENTS, (see Figure 5-5 for details)

TH255

Rev. K

5-3

DRIVE TRAIN Figure 5-2 Front Differential & Central Housing

5-4

TH255

31200363

DRIVE TRAIN Figure 5-2 Front Differential & Central Housing Item

Part Number

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14

322-0642 322-0643 322-0644 322-0645 299-7134 322-0646 322-0647 322-0648 322-0649 322-0650 322-0651 322-0652 322-0653

1 1 1 1 1 1 1 1 1 1 1 1 1 1

344-3277 322-0655 322-0656 322-0657 322-0658

1 1 1 4 4 2

345-6963 322-0660

2 3 1

345-6962 322-0662 322-0663 322-0664 322-0665 322-0666 322-0667 322-0640 322-0668 322-0669 322-0670 322-0671 322-0672 322-0673 322-0674 322-0675 322-0796 322-0676 299-7156 322-0795 322-0677 322-0771 322-0678

1 1 1 12 1 1 1 1 1 1 7 8 1 1 1 1 1 1 1 8 8 1 1

GEAR CIRCLIP BALL BEARING CIRCLIP VENT SPACER BEARING RING NUT RING SHIM BEVEL GEAR SET SHIM TAPER ROLLER BEARING DIFFERENTIAL CARRIER, (Before Axle S/N KITA522692), (no longer available; for initial replacement use 344-3277 & 344-3278) DIFFERENTIAL CARRIER, (Axle S/N KITA522692 & After) FRICTION WASHER DIFFERENTIAL SIDE GEAR DIFFERENTIAL PINION FRICTION WASHER PIN, (Before Axle S/N KITA529438), (no longer available; for initial replacement use 345-6963 & 345-6962) PIN, (Axle S/N KITA529438 & After) DOWEL PIN, (Before Axle S/N KITA529438), (no longer available; for initial replacement use 345-6963 & 345-6962) PIN, (Axle S/N KITA529438 & After) SHAFT RETAINER DIFFERENTIAL SIDE GEAR BOLT FRICTION WASHER CIRCLIP SHIM BEARING CIRCLIP BEARING CLUTCH DISC INTERMEDIATE CLUTCH DISC SEAL BALL BEARING GEAR CIRCLIP BALL BEARING SEAL PLUG SPRING WASHER HEXAGON BOLT MAGNET PLUG DOWEL

15 16 17 18 19

20 21

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

31200363

TH255

Rev.

5-5

DRIVE TRAIN Figure 5-2 Front Differential & Central Housing (Continued)

5-6

Item

Part Number

Qty.

44 45 46 47 48 49 101 102 103 104

322-0679 322-0680 323-6978 322-0682 322-0683 322-0684 299-0821 299-7161 322-0771 322-0685

1 1 1 6 1 1 1 1 1 1

Description

Rev.

PLUG FLANGE O-RING CYLINDER BOLT COVER CLUTCH DISC CIRCLIP PLUG MAGNET PLUG HOUSING

TH255

31200363

DRIVE TRAIN Figure 5-2 Front Differential & Central Housing (Continued) Item

31200363

Part Number

Qty.

Description

TH255

Rev.

5-7

DRIVE TRAIN Figure 5-3 Front Hub Reduction

5-8

TH255

31200363

DRIVE TRAIN Figure 5-3 Front Hub Reduction Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 37 38 39 40 41 42 43 45 46 47 48 50 51 52 53 54

322-0741 299-7134 322-0742 322-0743 322-0744 322-0745 322-0746 322-0747 298-1857 299-7103 298-1865 322-0748 322-0749 322-0641 322-0750 322-0751

2 1 16 1 2 4 2 2 4 4 20 2 2 2 2 2 4 4 1 1 3 2 12 2 2 2 2 2 6 6 12 6 12 4 2 2 16 16 4 2 8 8 8 2 1 16 2 2 2

31200363

322-0752 322-0753 299-7156 299-0485 322-0637 322-0754 322-0755 322-0756 322-0757 322-0758 322-0759 322-0760 322-0761 322-0762 322-0763 322-0764 322-0765 322-0772 322-0773 322-0774 322-0775 322-0776 298-8290 298-1864 322-0816 322-0777 322-0766 322-0767 322-0768 322-0769 322-0770

Description

Rev.

O-RING VENT BOLT HOUSING THRUST BUSHING SEAL UNIVERSAL JOINT PIVOT PIN GREASE FITTING PLUG BOLT SHIM SEAL BUSHING JOINT PIVOT PIN NUT BOLT RH STEERING CASE LH STEERING CASE PLUG SEAL WHEEL STUD RING CIRCLIP RING GEAR RING GEAR SUPPORT LOCKING PLATE CIRCLIP PIN FRICTION WASHER DIFFERENTIAL PINION NEEDLE BEARING BOLT PLANET GEAR CARRIER FRICTION WASHER NUT STUD BEARING WHEEL HUB STUD WASHER NUT PLANET GEAR CARRIER, (includes items 26 thru 28, 30 thru 34, 38 &39) HOUSING BOLT SPACER PLANET GEAR CIRCLIP

TH255

5-9

DRIVE TRAIN Figure 5-3 Front Hub Reduction (Continued) Item

Part Number

Qty.

55

305-5426

4

STEERING ADJUST BOLT, (includes items 17 & 18)

2

CROSS KIT

K1

Description

Rev.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

5-10

TH255

31200363

DRIVE TRAIN Figure 5-3 Front Hub Reduction (Continued) Item

31200363

Part Number

Qty.

Description

TH255

Rev.

5-11

DRIVE TRAIN Figure 5-4 Front Brakes

5-12

TH255

31200363

DRIVE TRAIN Figure 5-4 Front Brakes Item

Part Number

Qty.

Description

1 2 3

322-0686 322-0687

6 6 1

345-6965

1 1

322-0689

2 1

345-6964 322-0797

1 2 1

BRAKE DISC INTERMEDIATE BRAKE DISC REDUCTION BUSHING, (Before Axle S/N KITA516408), (no longer available; for initial replacement use 345-6965, 322-0689, 345-6964 & item 7) REDUCTION BUSHING, (Axle S/N KITA516408 & After) DETENT BALL, (Before Axle S/N KITA516408), (no longer available; for initial replacement use 345-6965, 322-0689, 345-6964 & item 7) DETENT BALL, (Axle S/N KITA516408 & After) SPACER, (Before Axle S/N KITA516408), (no longer available; for initial replacement use 345-6965, 322-0689, 345-6964 & item 7) SPACER, (Axle S/N KITA516408 & After) SHIM INTERMEDIATE BRAKE DISC, (Before Axle S/N KITA516408), (no longer available; for initial replacement use 345-6965, 322-0689, 345-6964 & 344-3278) INTERMEDIATE BRAKE DISC, (Axle S/N KITA516408 thru KITA522692), (no longer available; for initial replacement use 344-3278 & 344-3277 on Figure 5-2) INTERMEDIATE BRAKE DISC, (Axle S/N KITA522692 & After) ROLL PIN PISTON O-RING PLUG BLEEDING BOLT PLUG BACK-UP RING O-RING BACK-UP RING CIRCLIP SPRING BACK-UP RING O-RING DOWEL PISTON O-RING PIN O-RING O-RING PISTON SPRING RING NUT BOLT O-RING SPACER GRUB BOLT SEAL WASHER BOLT

4

5

6 7

1

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

31200363

344-3278 322-0692 322-0693 322-0694 322-0695 304-2602 299-7103 322-0696 298-1880 299-0983 322-0697 322-0698 322-0699 322-0700 322-0660 322-0702 322-0703 322-0704 322-0705 322-0706 322-0707 322-0708 322-0709 322-0710 322-0794 322-0711 322-0712 298-1879 298-1878

1 2 1 1 1 2 2 1 1 1 2 1 4 4 1 1 3 3 1 1 1 2 1 2 2 2 1 2 2

TH255

Rev.

5-13

DRIVE TRAIN Figure 5-5 Front Steering Components

5-14

TH255

31200363

DRIVE TRAIN Figure 5-5 Front Steering Components Item

Part Number

Qty.

1 2 3

322-0713 322-0714 322-0715

4

322-0716

1 2 2 2 4

CYLINDER O-RING ARTICULATED TIE ROD NUT, SELF LOCKING CYLINDER BOLT

K1

350-3723

1

SEAL KIT, STEER CYLINDER

31200363

Description

TH255

Rev.

5-15

DRIVE TRAIN Figure 5-6 Rear Axle Assembly

1

102

103

101 2

PAL4280

5-16

TH255

31200363

DRIVE TRAIN Figure 5-6 Rear Axle Assembly Item 1 2 101 102 103

31200363

Part Number

Qty.

312-3277 309-2928 309-2969

1 1 2 Ref Ref Ref

Description

Rev.

REAR AXLE ASSY, (includes items 1 & 2) REAR AXLE, (includes items 101 thru 103) FITTING, M18X1.5, (includes o-ring) REAR DIFFERENTIAL, (see Figure 5-7 for details) REAR HUB REDUCTION & CENTRAL HOUSING, (see Figure 5-8 for details) REAR STEERING COMPONENTS, (see Figure 5-9 for details)

TH255

5-17

DRIVE TRAIN Figure 5-7 Rear Differential

5-18

TH255

31200363

DRIVE TRAIN Figure 5-7 Rear Differential Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

322-0798 322-0701 322-0647 299-0508 322-0646 322-0650 322-0649 322-0716 322-0718 322-0664 322-0652 322-0653 322-0719 322-0655 322-0783 322-0657 322-0658

1 1 2 1 1 1 1 1 1 12 2 2 1 2 2 4 4 2

345-6963 322-0660

2 3 1

345-6962 322-0662 322-0729 322-0778

1 1 1 1

19 20

21 22 25

Description

Rev.

NUT FLANGE BEARING SEAL SPACER SHIM RING SPACER BEVEL GEAR SET BOLT SHIM TAPER ROLLER BEARING DIFFERENTIAL CARRIER FRICTION WASHER DIFFERENTIAL SIDE GEAR DIFFERENTIAL PINION FRICTION WASHER PIN, (Before Axle S/N KHUN129104), (no longer available; for initial replacement use 345-6963 & 345-6962) PIN, (Axle S/N KHUN129104 & After) DOWEL PIN, (Before Axle S/N KHUN129104), (no longer available; for initial replacement use 345-6963 & 345-6962) PIN, (Axle S/N KHUN129104 & After) SHAFT RETAINER COVER PLATE O-RING

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

5-19

DRIVE TRAIN Figure 5-8 Rear Hub Reduction & Central Housing

5-20

TH255

31200363

DRIVE TRAIN Figure 5-8 Rear Hub Reduction & Central Housing Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 37 38 39 40 41 42 43 44 45 46 47 48 52 53 54 55

322-0741 299-7134 322-0742 322-0743 322-0744 322-0745 322-0746 322-0747 298-1857 299-7103 298-1865 322-0748 322-0749 322-0641 322-0750 322-0751

1 1 16 1 2 4 2 2 4 4 20 2 2 2 2 2 4 4 1 1 3 2 12 2 2 2 2 2 6 6 12 6 12 4 2 2 16 16 4 2 1 8 8 8 2 2 2 2 4

31200363

322-0753 322-0752 299-7156 299-0485 322-0637 322-0754 322-0755 322-0756 322-0757 322-0758 322-0759 322-0760 322-0761 322-0762 322-0763 322-0764 322-0777 322-0772 322-0773 322-0774 322-0775 322-0776 322-0779 298-8290 298-1864 322-0816 322-0765 322-0768 322-0769 322-0770 305-5426

Description

Rev.

O-RING VENT BOLT HOUSING THRUST BUSHING SEAL UNIVERSAL JOINT PIVOT PIN GREASE FITTING PLUG BOLT SHIM SEAL BUSHING JOINT PIVOT PIN NUT BOLT RH STEERING CASE LH STEERING CASE PLUG SEAL WHEEL STUD RING CIRCLIP RING GEAR RING GEAR SUPPORT LOCKING PLATE CIRCLIP PIN FRICTION WASHER DIFFERENTIAL PINION NEEDLE BEARING BOLT PLANET GEAR CARRIER FRICTION WASHER NUT STUD BEARING WHEEL HUB HOUSING STUD WASHER NUT PLANET GEAR CARRIER, (includes items 26 thru 28, 30 thru 34, 38 & 39) SPACER PLANET GEAR CIRCLIP STEERING ADJUST BOLT, (includes items 17 & 18)

TH255

5-21

DRIVE TRAIN Figure 5-8 Rear Hub Reduction & Central Housing (Continued) Item

Part Number

Qty.

101 102 103 104 105 106 201 202 203

299-0197 322-0780 322-0781 298-1857 299-7103 322-0782 299-0821 299-7161 322-0771

4 2 2 2 2 2 1 1 1

REDUCTION BUSHING THRUST BUSHING SUPPORT GREASE FITTING PLUG SUPPORT, (includes items 201 thru 205) CIRCLIP PLUG MAGNET PLUG

2

CROSS KIT

K1

5-22

Description

TH255

Rev.

31200363

DRIVE TRAIN Figure 5-8 Rear Hub Reduction & Central Housing (Continued) Item

31200363

Part Number

Qty.

Description

TH255

Rev.

5-23

DRIVE TRAIN Figure 5-9 Rear Steering Components

5-24

TH255

31200363

DRIVE TRAIN Figure 5-9 Rear Steering Components Item

Part Number

Qty.

1 2 3

322-0713 322-0714 322-0715

4

322-0682

1 2 2 2 4

CYLINDER O-RING ARTICULATED TIE ROD NUT, SELF LOCKING CYLINDER BOLT

K1

350-3723

1

SEAL KIT, STEER CYLINDER

31200363

Description

TH255

Rev.

5-25

DRIVE TRAIN Figure 5-10 Driveshaft Installation

4 5 6 2 3 4 5 6

1

5-26

TH255

PAL4181

31200363

DRIVE TRAIN Figure 5-10 Driveshaft Installation Item 1 2 3 4 5 6

31200363

Part Number

Qty.

309-2976 309-2992-OM 318-4734 317-3339

Ref Ref 1 2 4 2

Description FRONT AXLE, (see Figure 5-1 for details) REAR AXLE, (see Figure 5-6 for details) DRIVESHAFT STRAP KIT, (includes items 5 & 6) SCREW STRAP

TH255

Rev.

A

5-27

DRIVE TRAIN Figure 5-11 Tires & Rims

1 2 102

105 101 103

1 2

PAL4291

5-28

TH255

31200363

DRIVE TRAIN Figure 5-11 Tires & Rims Item

1

2

101 102 103 105

Part Number

Qty.

0275506CP

1

0275507CP

1

1001080658CP 1001080659CP

1 1

1001112558CP

1

1001081220CP

2

4520658CP

2

1001081218CP

2

1001080662CP

2

1001112557CP

2

1001081221CP

2

4520659CP

2

1001081219CP

2

1001080663CP

2

1001112556CP

2

334-5140 315-4245 1001081222 1001080228 312-3342 309-9039

1 1 1 1 1 24

Description

Rev.

TIRE SET, 12X16.5, PNEUMATIC, (ANSI & CE - if equipped), (includes items 1 & 2) TIRE SET, 14X17.5, PNEUMATIC, (ANSI & CE - if equipped), (includes items 1 & 2) TIRE SET, 12X16.5, FOAM, (ANSI & CE - if equipped), (includes items 1 & 2) TIRE SET, 14X17.5, FOAM, (ANSI, CE & AUS - if equipped), (includes items 1 & 2) TIRE SET, 33X12-20, NON-MARKING, (ANSI - if equipped), (includes items 1 & 2) WHEEL & TIRE ASSY, RIGHT, 12X16.5, PNEUMATIC, (ANSI & CE - if equipped), (includes items 101 thru 103) WHEEL & TIRE ASSY, RIGHT, 14X17.5, PNEUMATIC, (ANSI & CE - if equipped), (includes items 101 thru 103) WHEEL & TIRE ASSY, RIGHT, 12X16.5, FOAM, (ANSI & CE - if equipped), (includes items 101 thru 103) WHEEL & TIRE ASSY, RIGHT, 14X17.5, FOAM, (ANSI, CE & AUS - if equipped), (includes items 101 thru 103) WHEEL & TIRE ASSY, RIGHT, 33X12-20, NON-MARKING, (ANSI - if equipped) WHEEL & TIRE ASSY, LEFT, 12X16.5, PNEUMATIC, (ANSI & CE - if equipped), (includes items 101 thru 103) WHEEL & TIRE ASSY, LEFT, 14X17.5, PNEUMATIC, (ANSI & CE - if equipped), (includes items 101 thru 103) WHEEL & TIRE ASSY, LEFT, 12X16.5, FOAM, (ANSI & CE - if equipped), (includes items 101 thru 103) WHEEL & TIRE ASSY, LEFT, 14X17.5, FOAM, (ANSI, CE & AUS - if equipped), (includes items 101 thru 103) WHEEL & TIRE ASSY, LEFT, 33X12-20, NON-MARKING, (ANSI - if equipped) WHEEL, 16.5 WHEEL, 17.5 TIRE, 12X16.5 TIRE, 14X17.5 TIRE VALVE LUG NUT, M18X1.5

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

5-29

DRIVE TRAIN

This Page Intentionally Left Blank

5-30

TH255

31200363

SECTION 6 CAB

31200363

TH255

CAB Figure 6-1 Cab Install

118

108 119 120 961 962

122 111 963

7 11

409 202 201

117 121

2 504

401 402 404

4

16 653

132

15 138 139 140 141

13

105 107

653 809 1

653

810 142 808 127

10

502 604 653 654

114 802 8

651

807 14

801 115

9 137

144 501 109 116

6-2

301 302 304 305 405 408

3

PAL4714

TH255

31200363

CAB Figure 6-1 Cab Install (Continued)

901

902 903

905

906 904

950

903

902

701 702

707 613 611

708 703

609 137

704 710

705 702

709

606 608

607 608

673 681

671

672 675

674 682

676 683 PAL4723

31200363

TH255

6-3

CAB Figure 6-1 Cab Install Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 105 107 108 109 111 114 115 116 117 118 119 120 121 122 127 132 137 138 139 140 141

6-4

Part Number

Qty.

Descriptions

Rev.

309-6452

1

5

309-6451

1

309-6449

1

309-6448

1

317-8678

1

318-4668

1

OPEN CAB, FIXED, (ANSI), (includes items 1 thru 3, 5, 7 thru 17, 105 thru 144, 201 thru 202, 301 thru 305 & 501 thru 504) OPEN CAB, TILT, (ANSI), (includes items 1 thru 3, 5, 7 thru 17, 105 thru 144, 201 thru 202, 301 thru 305 & 501 thru 504) ENCLOSED CAB, TILT, with HEAT, (ANSI), (includes items 1, 2, 4 thru 17, 105 thru 144, 201 thru 202, 301 thru 305, 604 thru 613 & 961 thru 963) ENCLOSED CAB, TILT, with HEAT & AC, (ANSI), (includes items 1, 2, 4 thru 17, 105 thru 144, 201 thru 202, 301 thru 305, 604 thru 613 & 961 thru 963) ENCLOSED CAB, TILT, with HEAT, (CE & AUS), (includes items 1, 2, 4 thru 17, 105 thru 144, 201 thru 202, 401 thru 413, 604 thru 613 & 961 thru 963) ENCLOSED CAB, TILT, with HEAT & AC, (CE & AUS), (includes items 1, 2, 4 thru 17, 105 thru 144, 201 thru 202, 401 thru 413, 604 thru 613 & 961 thru 963) STEERING COLUMN, (see Figure 7-2 for details) HEATER OPTIONS, (see Figure 6-7 for details) OPEN CAB WELDMENT, (see Figure 6-2 for details) ENCLOSED CAB WELDMENT, (see Figure 6-3 for details) SUSPENSION SEAT, (not shown), (see Figure 6-5 for details) WIPER INSTALL, (not shown), (see Figure 6-6 for details) COVER OPTIONS, (see Figure 6-9 for details) ACCELERATOR PEDAL & ATTACHING PARTS, (see Figure 7-3 for details) BRAKE PEDAL & ATTACHING PARTS, (see Figure 7-4 for details) JOYSTICK, (see Figure 7-1 for details) CAB SWITCHES, (see Figure 10-4 for details) CAB ROOF HARNESS, (not shown), (see Figure 10-9 for details) CAB HARNESS, (see Figure 10-8 for details) LIFT LOADER HARNESS CAB FUSE/RELAY HOLDER & FUSE DECAL, (see Figure 10-5 for details) FULL JUMPER HARNESS CAB HOSES, (not shown), (see SECTION 8 for details) FLAT HD SOCKET SCREW NUT, 1/4-20 BUTTON HD SCREW, 1-4-20 SOCKET HD SCREW, 1/4-20X3/4 12 VOLT POWER SUPPLY TERMINAL BOLT, 0.25-20X0.62 TRUSS HD SCREW, 1/4-20X3/4 WASHER, 0.25 WASHER, 0.312 TILT ANGLE GAGE L.H. CAB MIRROR MIRROR MOUNT ARM LOCKNUT, 5/16-18 4in ELECTRIC GAUGE RIGHT SIDE CONSOLE, (includes items 11 & 801 thru 810) CAPACITY CHART HOLDER TRUSS HD SCREW, 0.31-18 FUSE BLOCK BRACKET PAN HD SCREW, 12-24 LOCKNUT, 12-24 FLAT WASHER

317-6372 325-8147 317-6314 317-6375 317-6376 317-6377 317-6379 317-6383 317-6384 298-7363 317-6385 299-0354 317-6387 317-0088 298-1578 317-6316 317-6326 317-6332 317-6353 317-6367 317-6368 317-6369 317-6370

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 Ref 1 Ref 8 8 2 4 1 1 16 4 4 1 1 1 4 1 1 1 4 1 4 4 4

TH255

5 6 6 8 8

E

31200363

CAB Figure 6-1 Cab Install (Continued) Item

Part Number

Qty.

142 144 201

319-7640 323-6829 154-3197 5P-8500 317-6342 317-6384 319-7641

317-6343 317-6356 317-6384 317-6355 317-6357 317-8669 317-8687 319-7636 317-6353 317-8699

1 1 1 1 1 4 2 Ref 1 2 2 4 4 1 1 Ref 1 1 6 1 1 1 1 1 6 Ref

328-3716 144-0195 318-4684 327-6909 317-6327 317-8679 317-8685 317-8686 297-7012 317-8723 317-8668 317-8683 317-8698 144-0195 317-8689 317-8715 328-3324

8 A/R A/R A/R 1 1 4 1 2 2 1 1 1 5 in 1 1 1

309-6235

Ref

7X-0370 309-6238

2 2

202 301 302 304 305 401 402 404 405 408 409 413 501 502 504 551 552 604 606 607 608 609 610 611 612 613 651 652 653 654 671 672 673 674 675 676 681 682 683

701 702

31200363

317-6354 178-9983 319-7642 5W-5038 317-6384 317-8672 317-8673

Descriptions SOCKET PLUG CAB INSULATION CAT STARTER SWITCH KEY FLOOR MAT TRUSS HD SCREW, 1/4-20X.75 TRUSS SCREW, 1/4-20X1.5 PARK BRAKE RELEASE VALVE ASSY, (see Figure 9-15 for details) PARK BRAKE VALVE BRACKET HEX LOCK NUT, M4X0.7, GR 8 HEX SOCKET HD SCREW, M4X25 WASHER, 4mm TRUSS HD SCREW, 1/4-20X0.75 PARK BRAKE VALVE MOUNT TURN/HIGH BEAM INDICATOR HYD PARK BRAKE ASSY, (see Figure 9-15 for details) FLOOR SKID ASSY OPEN CAB DASH ASSY, (includes items 551, 552 & 806) TRUSS HD SCREW, 1/4-20X0.75 OPEN CAB DASH PANEL CENTER DASH COVER DASH ASSY, (includes items 651 thru 654) LOWER DUCT FRONT DUCT SCREW WASHER TANK W/PUMP INSTALLATION, (not available to order, see items 671 thru 676 for service) TIEWRAP WINDOW WASHER HOSE DUCT HOSING WINDOW WASHER HOSE SWITCH COVER DASH PANEL PLASTIC VENT COVER HEX HD CAPSCREW, 1/4-20X1, GR5 STAINLESS STEEL SCREW, #8 WINDSHIELD WASHER PUMP WASHER FLUID BOTTLE, (includes items 681 thru 683) CLAMP HOSE CAP WASHER FLUID TANK FITTING CAB INSTALLATION, (not available to order, see items 701 thru 710 for service) HEX HD CAPSCREW, 3/4-10X3-1/2, GR8 HEX HD CAPSCREW, 7/8-9X5, GR8

TH255

Rev.

A

B

B

E

6-5

CAB Figure 6-1 Cab Install (Continued) Item

Part Number

Qty.

703 704 705 706 707 708 709 710 801 802 806 807 808 809 810

309-2974 7X-0449 298-7395 298-1631 298-7030 321-5874 298-8581 298-1746 317-6339 317-6341 317-6327 317-6359 317-6360 317-6361 317-6362

2 2 2 2 2 2 4 2 1 1 13 1 1 12 12

HEX NUT, 3/4-10, GR8 HEX NUT, 7/8-9, GR8 WASHER, 7/8 WASHER, 3/4 CENTER BONDED MOUNT WASHER SHOCK MOUNT REBOUND WASHER RIGHT SIDE CONSOLE LOWER RIGHT SIDE CONSOLE SWITCH COVER SIX GANG SWITCH MOUNT PANEL EIGHT GANG SWITCH MOUNT PANEL PAN HD SCREW, #8-32 WASHER, #8

331-6272

Ref

331-6271

Ref

317-3263 318-4733 318-4730 331-6273 331-6274 331-6275 317-3264 344-3305 8T-4244 8T-4223

1 4 4 1 1 4 1 1 1 1

FRONT BRICK GUARD INSTALLATION, (if equipped), (not available to order, see items 902, 903 & 950 for service) TOP BRICK GUARD INSTALLATION, (if equipped), (not available to order, see items 901 thru 906 for service) UPPER BRICK GUARD BUTTON HD CAPSCREW, 5/16-18X1 HEX LOCKNUT, 5/16, GR8 LEFT BRICK GUARD WELDMENT RIGHT BRICK GUARD WELDMENT SCREW, 0.250-20X0.5, GR5 LOWER BRICK GUARD SHIELD STRIKER LATCH, (ENCLOSED CAB) HEX NUT, M12X1.75, (ENCLOSED CAB) HARD WASHER, (ENCLOSED CAB)

901 902 903 904 905 906 950 961 662 963

Descriptions

Rev.

B B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

6-6

TH255

31200363

CAB Figure 6-1 Cab Install (Continued) Item

31200363

Part Number

Qty.

Descriptions

TH255

Rev.

6-7

CAB Figure 6-2 Open Cab

21

2 3

1

6-8

PAL3962

TH255

31200363

CAB Figure 6-2 Open Cab Item 1 3 21 22

Part Number

Qty.

331-0099

1 1 Ref 1 2

330-9058 320-0534

Description OPEN CAB (ANSI), (includes items 1 thru 22) CAB WELDMENT REAR HINGED WINDOW, (see Figure 6-4 for details) RIGHT SIDE GLASS SEALANT (not shown)

Rev. C F

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

6-9

CAB Figure 6-3 Enclosed Cab

6

4

5 3

13

8

61 9 11 7 45 42

1

44 49

35 56 73

68

36

70 65

57 47

46

40

52

50

48

60

51

71 67 63

62

64

39 45

69 72

43

58

61 55

53

6-10

66

41

54 45 38 39 45

74

37 43

PAL4303

TH255

31200363

CAB Figure 6-3 Enclosed Cab Item

Part Number

Qty.

331-0100

Ref

1 3 4 5 6 7 8 11 12 13 35 36 37 38 39 40 41

330-8284 322-0803 322-0728 322-0808 322-0805 322-0799 330-8272

42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 60 61 62 63 64 65 66 67 68 69 70 71

322-0807 322-0721 322-0740 320-0533 322-0730 322-0731 322-0732 320-0499 330-8276 322-0733 330-8278 331-6125 330-8280 330-8252 330-8251 330-8279 330-8281 304-2648 330-8274 320-0508 330-8277 322-0734 322-0735 330-8275 322-0736 322-0737 330-8257 330-8273 330-8282

31200363

320-0492 320-0520 304-3181 330-9060 330-9057 330-9058 330-9059 320-0534

1 1 4 3 1 1 1 1 3 Ref 1 1 2 1 3 2 1 1 2 2 1 6 2 2 2 1 1 2 1 2 1 1 1 1 1 1 1 1 5 4 1 1 1 4 1 2 2

Description ENCLOSED CAB GLASS INSTALLATION, (not available to order, see items 1 thru 74 for service) CAB WELDMENT PLUG, (if equipped) PLUG, (if equipped) PLUG, (if equipped) SKYLIGHT GLASS FRONT GLASS RIGHT SIDE GLASS LEFT SIDE GLASS SEALANT, (not shown) REAR HINGED WINDOW, (see Figure 6-4 for details) DOOR ASSY, (includes items 12 & 36 thru 74) BLACK NYLON WASHER HEX BOLT, G5 HEX HD CAPSCREW HEX NUT, G5 SCREW LATCH, PADDLE W/KEY KEY, (set of two) HEX BOLT, 3/8-16X6.5 NUT, G2 BOLT CAP BOLT HEX NUT BOLT LATCH COVER WINDOW LATCH BLOCK NUT, M6X1 DOOR HANDLE, (includes item 49) RIVNUT DOOR RESTRAINT STRAP FRONT DOOR GLASS DOOR FRAME WELDMENT LATCH COVER LATCH LINKAGE FLAT WASHER, 3/8 DOOR HOLD OPEN SEAL WINDOW CAP BOLT NUT LATCH HANDLE HEX BOLT NUT, M8 HINGED DOOR GLASS HINGE SPACER

TH255

Rev. A

F 2,B

C

6-11

CAB Figure 6-3 Enclosed Cab (Continued) Item

Part Number

Qty.

72 73 74

330-8283 330-9716 330-8271

1 1 1

Description

Rev.

SEAL DOOR SEAL LOWER DOOR PANEL

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

6-12

TH255

31200363

CAB Figure 6-3 Enclosed Cab (Continued) Item

31200363

Part Number

Qty.

Description

TH255

Rev.

6-13

CAB Figure 6-4 Rear Hinged Window

2 14 4 7 9 1

8 6 13 15

3 16 10

11 12

5

6-14

PAL5120

TH255

31200363

CAB Figure 6-4 Rear Hinged Window Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

330-9056 340-7566 330-9062 330-9063 330-9064 330-9065 330-9066 330-9068 330-9069 330-9070 343-2933 343-2937 343-2938 5L-4126 343-2947 343-2939 122-1084

1 1 1 1 2 1 2 2 2 2 2 2 2 2 6 2 1

31200363

Description REAR HINGED WINDOW, (includes items 1 thru 16) WINDOW REAR SEAL REAR HINGED GLASS T-STYLE HOLD OPEN PLASTIC HINGE REAR WINDOW LATCH BRACKET GROMMET HINGE SEAL BUSHING HINGE MOUNTING PAD TRUSS HEAD SCREW, 1/4-20X.75 LOCK WASHER, 1/4 WASHER, 1/4 NUT, 1/4-20 TORX SCREW, 1/4-20X1.25 FLAT WASHER, 1/4 DETENT RING PIN

TH255

Rev. F

6-15

CAB Figure 6-5 Suspension Seat

7 3

5

6 8

4

2

1

31200363

TH255

PAL3971

6-16

CAB Figure 6-5 Suspension Seat Item

1 2 3 4 5 6 7 8

31200363

Part Number

Qty.

298-8726 317-8695 299-0921 299-0922 304-2626 319-7697 299-0924 319-7698 299-0928 299-6637 299-0925 298-8669

1 1 1 1 1 1 1 1 1 1 1 1

Description SUSPENSION SEAT, (ANSI), (includes items 1 thru 7) SUSPENSION SEAT, (CE & AUS), (includes items 1 thru 7) SLIDE KIT KNOB KIT BACK CUSHION KIT, (ANSI) BACK CUSHION KIT, (CE & AUS) SEAT CUSHION KIT, (ANSI) SEAT CUSHION KIT, (CE & AUS) SEAT BELT KIT TETHER KIT BACK PANEL KIT 3 in. SEAT BELT

TH255

Rev. B A

6-17

CAB Figure 6-6 Wiper Installation

108

101 103 104

7 4 3

105 2

5

110

6 1 111

110 106

102 107 109

101 103 104

105

108

PAL4733

6-18

TH255

31200363

CAB Figure 6-6 Wiper Installation Item 1 2 3 4 5 6 7

101 102 103 104 105 106 107 108 109 110 111

Part Number

Qty.

317-8670

FRONT WIPER ASSY, (includes items 1 thru 7) FRONT WIPER MOTOR FRONT WIPER SPACER ADAPTER KIT WIPER ARM WIPER BLADE WET ARM ADAPTOR WET ARM KIT

C

336-7167 336-7168 336-7169 336-7170 336-7171 339-9567

1 1 1 1 1 1 1 1

317-8690

1

D

343-2936 317-8723 343-2929

2 2 2 4 2 Ref 1 2 1 2

ROOF/REAR WIPER INSTALL, (not available to order, see items 101 thru 111 for service) LOCK NUT, #10-32 SOCKET HD CAPSCREW, GR8 TORX HD SCREW, #10-32X0.5 NYLON WASHER, 0.48X0.6mm TEE COUPLING REAR/ROOF WIPER SWITCH, (see Figure 10-4 for details) WINDSHIELD WASHER PUMP ROO/REAR WIPER WASHER PUMP CLAMP SPRAY NOZZLE HOSE

6K-9632 317-8668 319-7635 317-8698 317-8713 144-0195

Description

Rev.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

6-19

CAB Figure 6-7 Heater & AC Installation - Cab

18 19

3

3

NO HEAT/AC

1 2

5 7

K1 6 4

PAL4252

6-20

TH255

31200363

CAB Figure 6-7 Heater & AC Installation - Cab (Continued)

503 504

503

HEAT ONLY

501

502

2

101 308

310

312

311 307 104

301 102

103

304

302 601 602

309 305 306

503 502

505

313 303

503 504 HEAT & AC

501 401

201 2

406 405 404

205 204 203

403

103 202

402

PAL4260

31200363

TH255

6-21

CAB Figure 6-7 Heater & AC Installation - Cab Item

1 2 3 4 5 7 18 19 101 102 103 104 201 202 203 204 205 301 302 303 304 305 306 307 308 309 310 311 312 313 401 402 403 404 405 406 501 502 503 504 505 601 602

6-22

Part Number

Qty.

317-6345 317-8681 317-8682 317-6344 343-2930 317-6363 328-3717 317-6364 317-6365 317-6371 340-7564 340-7565 317-8697 323-4801 317-6384 317-8711 317-8671 353-3503 317-8712 321-5872 321-5873 323-4792 323-4793 323-4798 323-4795 323-4796 323-4794 323-4799 323-4800 298-1620 323-4797 323-4802 323-4803 323-4804 319-7678 323-4795 319-7703 319-7676 319-7679 319-7677 319-7680 319-7681 319-7706 319-7708 319-7707 334-0269 334-0270

1 1 1 1 4 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 3 1 2 1 3 1 1 8 4 1 1 1 1 1 1 1 1 2 1 1 1 1

Description NO HEAT/AC INSTALL, (ANSI), (includes items 1 thru 7) HEAT ONLY INSTALL, (if equipped), (includes items 2 & 101 thru 104) HEAT & AC INSTALL, (if equipped), (includes items 2, 103 & 201 thru 205) HEATER CONTROL COVER SELF TAPPING SCREW, #8X1/2 SEAT RISER COVER, (no heat/ac) HVAC COVER, (heat, heat/ac) DUCTWORK PANEL PARKING BRAKE RELEASE VALVE ONLY PANEL DUCTWORK PANEL CAB AIR FILTER CAB AIR O-RING HEATER CONTROL SWITCH, (includes items 501 thru 504) WATER HEATER, (includes items 301 thru 313) TRUSS HD SCREW, 1/4-20X.75 PARKING BRAKE RELEASE VALVE AND HEATER PANEL HVAC CONTROL SWITCH, (includes items 501 thru 505) HEATER W/AC, (includes items 401 thru 406) PARKING BRAKE RELEASE VALVE, HEATER AND A/C PANEL AC SUPPLY HOSE ASSY AC RETURN HOSE ASSY HEATER BOX HEATER, (includes items 601 & 602) ELBOW HOSE WATER HEATER VALVE ADAPTER SEAL SPLIT GROMMIT RUBBER GROMMIT PILOTED HEX WELD NUT, 1/4-20 HEATER RETURN HOSE HEATER SUPPLY HOSE HEATER CLAMP SCREW, #8-15 BLOCK VALVE HEATER CONTROL VALVE THERMOSTAT HEATER COIL EVAPORATOR COIL BLOWER, 12V CABLE ROTARY CONTROL POSITIONING KNOB, (includes set screw) TEMPERATURE CONTROL SWITCH AIR CONDITIONING SWITCH BLOWER,12V HEATER COIL

TH255

Rev. D G F

B B

31200363

CAB Figure 6-7 Heater & AC Installation - Cab (Continued) Item K1

Part Number

Qty.

Description

1

A/C FIELD KIT, (if equipped with enclosed cab and heater), (includes items 2, 103 & 201 thru 205 and items 101 thru 126 on Figure 6-8)

Rev.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

6-23

CAB Figure 6-8 Heater & A/C Installation - Engine Pod

101

124

123

106

107

109

102 118

115

11

4 10

114

110

119 112 113 120 121

105 103

111

122

117

3 13

126

104

116

10

125

120 116

108

12

9 1

6

2

10 10

PAL4311

6-24

TH255

31200363

CAB Figure 6-8 Heater & A/C Installation - Engine Pod Item

1 2 3 4 6 9 10 11 12 13

101 102 103

104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126

Part Number

Qty.

318-4665

Ref

318-4666 318-4667 331-3772 323-6953 8T-4137 8T-4223 303-8599 003-6271 331-3773 331-3771

1 1 1 1 1 1 4 1 2 1

309-6443

Ref

309-6440 315-4214 309-6444 319-7709 319-7674 317-5921 309-6445 319-1599 321-4044 321-4045 319-1600 309-6453 309-6461 333-1270 333-1271 309-6402 297-7032 303-4795 272-3089 325-8139 298-7366 298-7374 8T-4121

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3 4 1 2 4 7 1 Ref 4 4 2 2

6V-0413 298-7364 297-7012 298-7372

Description

Rev.

HEATER & A/C INSTALL, (not available to order, see items 1 thru 13 for service) HOSE ASSY HOSE ASSY FITTING ELBOW HEX HD SCREW, M10X20 WASHER, M12 GEAR CLAMP CLIP TUBE TIE STRAP SHUTOFF VALVE

G

AC SYSTEM INSTALL, (not available to order, see items 101 thru 126 for service) A/C RADIATOR CONDENSOR A/C PUMP COMPRESSOR A/C SYSTEM DRYER PRESSURE SWITCH O-RING A/C SUPPORT DRYER MOUNTING PLATE HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY A/C SYSTEM V-BELT GEAR CLAMP IDLER PULLEY IDLER PULLEY ADJ. BLOCK A/C PULLEY BOLT HEX HD CAPSCREW, 3/8-16X1 1/4 NUT 3/8-16 HEX HD SCREW, M10X90 THREADED ROD, 3/8-16 X 5.375 WASHER, 7/16 WASHER, 3/8 WASHER, 10MM AC SYSTEM HARNESS, (see Figure 10-12 for details) HEX HD CAPSCREW, 5/16-18X3/8 WASHER, 5/16 HEX HD CAPSCREW, 1/4-20X1 WASHER, 1/4

M

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

6-25

CAB Figure 6-9 Overhead Console

101

3 4 111

602

5

102 305 306 312 301 303 308 309 601

311 305 305 307 302 304 310

1

3 4 110 111

6 3 4 111

501 503

2 305 401 402

502

PAL4222

6-26

TH255

31200363

CAB Figure 6-9 Overhead Console Item

Part Number

Qty.

327-0774 327-0773

1 1

317-8708

1

317-8700 317-8707 326-0480 326-0481 327-0771 326-0483 8T-9394 317-8703 326-0485

302 303 304 305 306 307 308 309 310 311 312 313 401 402

317-8722 323-5645 344-3304 343-2931 343-2932 317-6384 298-1581 317-8688 317-8701 317-8702 317-8704 317-8705 317-8706 317-8709 326-0484 326-0482

1 1 11 11 1 1 2 1 1 AR Ref 1 1 3 8 2 10 2 1 8 2 1 1 1 1 1 1

501 502 503

312-3309 312-3331 317-8721 315-3886

1 1 1 4

LSI DISPLAY INSTALL, (CE & AUS), (includes items 402 & 501 thru 503) LSI DISPLAY SPEEDOMETER SCREW, M4X20

601 602

318-4669 318-4686 318-4687

1 2 1

RADIO READY INSTALL, (if equipped), (includes items 601 & 602) SPEAKER ANTENNA

1 2 3 4 5 6 101 102 110 111 201 301

Description OVERHEAD CONSOLE, (open) (includes items 1 thru 6) OVERHEAD CONSOLE, (enclosed), (ANSI), (includes items 1 thru 6 &101 thru 111) OVERHEAD CONSOLE, (enclosed), (CE & AUS) (includes items 1, 3 thru 6, 101, 102 & 201) OVERHEAD CONSOLE INSTALL, (includes items 301 thru 313) FRONT FOPS INSTALL, (includes 2 of items 305 & 401) HOOK 1 IN WIDE TAPE LOOP 1 IN WIDE TAPE IN-BOARD ROPS BAR COVER OUT-BOARD ROPS BAR COVER BUTTON HD SCREW, #10-24X1/2 VISOR A-PILLAR COVER ADHESIVE STRIP CAB ROOF HARNESS (not shown), (see Figure 10-9 for details) DOME LIGHT LAMP LIGHT BULB BUTTON HD SCREW, 1/4-20X3/8 SCREW, M4X0.7X20 SOCKET HD CAPSCREW, 10-24X5/8 TRUSS HD SCREW, 1/4-20X0.75 HEX LOCKNUT, 1/4-20 OVERHEAD CONSOLE COVER NUT, M4 SPEAKER COVER HOOK VISOR MOUNT BRACKET RADIO MOUNT PLATE RADIO MOUNT OUTER PLATE FRONT ROPS BAR COVER, (ANSI) FRONT ROPS BAR COVER, (CE & AUS)

Rev. E B F E

D

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

6-27

CAB

This Page Intentionally Left Blank

6-28

TH255

31200363

SECTION 7 CONTROLS

31200363

TH255

CONTROLS Figure 7-1 Boom Joystick

1

8

12 2 3 13 5 15

14

4

9

2

3

1

4

10

6 16

17 18 7 11

19 K1

20 PAL3671

7-2

TH255

31200363

CONTROLS Figure 7-1 Boom Joystick Item

Part Number

Qty.

309-6326 319-7661 319-7662

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

319-7710 299-0986 299-0209 299-0210 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1

1 1 1 1 1 1 1 AR 1 1 1 1 2 4 1 1 1 1 2 1 1

K1

299-0498

1

31200363

319-7663 299-0953 298-7082 299-0834 299-0967

Description

Rev.

BOOM JOYSTICK, (includes all items) HANDLE ASSY STRAIGHT LEVER KIT, (includes items 3 thru 4) STRAIGHT LEVER HEX NUT RUBBER BOOT CARDAN KIT, (includes item 7) SHIM RETAINING PLATE GROMMIT KIT UPPER BODY LOWER BODY PLUNGER & GUIDE KIT REGULATING UNIT RETURN SPRING RETURN SPRING O-RING O-RING DOWEL PIN O-RING SCREW ASSY

SEAL KIT, (includes items 16 thru 20)

TH255

7-3

CONTROLS Figure 7-2 Steering Column & Attaching Parts

107 106

103 105

104 102

101

401 302 301 303

4

3

5

203 1

6

7 5

203

4

3

2 201 202 PAL4160

7-4

TH255

31200363

CONTROLS Figure 7-2 Steering Column & Attaching Parts Item

Part Number

Qty.

1 2 3 4 5 6 7 101 102 103 104 105 106 107 201 202 203 301 302 303 401

330-9834 317-8684 319-7692 319-7693 319-7694 319-7695 319-7696 317-6324 319-7682 319-7683 319-7684 319-7685 319-7686 319-7687 317-6380 319-7657 297-7031 317-6322 319-7637 309-3992 317-6347

1 1 1 1 1

31200363

1 1 1 1 1 1 1 1 1 1 4 1 1 2 1

Description FIXED STEERING COLUMN, (includes items 3 thru 5) TILT STEERING COLUMN, (includes items 3 thru 7) NUT, M18X1.5 WASHER RUBBER CAP BELLOWS LOCKING HANDLE STEERING WHEEL, (includes items 102 thru 107) NUT BOLT WASHER KNOB WASHER CAP ORBITAL STEERING VALVE, (includes item 202) SEAL KIT HEX HD CAPSCREW, 3/8-16X1 FNR SWITCH LEVER ASSY CLAMP HEX HD SOCKET SCREW, M5X40 CAT CENTER STEERING WHEEL CAP

TH255

Rev. A A

C

B

A

7-5

CONTROLS Figure 7-3 Accelerator Pedal Assembly

1

9

8 7

5

6 5

7 8 4

8

5

5 8

7

7 2

3 5

PAL4171

7-6

TH255

31200363

CONTROLS Figure 7-3 Accelerator Pedal Assembly Item 1 2 3 4 5 6 7 8 9

31200363

Part Number

Qty.

327-6962 327-6964 327-6965 327-6966 327-6967 327-6968 327-6969 327-6971 327-6973

1 1 1 1 1 5 1 4 4 Ref

Description ACCELERATOR PEDAL ASSEMBLY, (includes items 1 thru 8) ACCELERATOR PEDAL PLATE ACCELERATOR PEDAL ACCELERATOR PIVOT LEVER ACCELERATOR LINK LEVER SLEEVE 4 in SPRING EXTENSION WASHER 1/2 in SHAFT CLIP THROTTLE CONTROL CABLE, (see Figure 4-1 for details)

TH255

Rev. A

7-7

CONTROLS Figure 7-4 Brake Assembly

203 205

201

202

103

204

101 102

205

11 6 14 2

4

3

1

13 5

7

8 9 10

12

PAL4691

7-8

TH255

31200363

CONTROLS Figure 7-4 Brake Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 102 103 201 202 203 204 205

31200363

Part Number

Qty.

333-0738 297-7011 5P-2675 298-7378 298-1581 334-2325 334-2326 160-8500 334-2327 334-2328 323-7225 334-2329 334-2330 334-2331 334-2332 297-7017 298-7364

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 Ref 1 1 1 1 2

326-1147 326-1145 326-1146 334-2334 333-0736

Description BRAKE ASSY (includes items 1 thru 14) HEX HD CAP SCREW, 1/4-20X3/4, GR5 HEX HD CAP SCREW, 1/4-20X1-3/4, GR8 WASHER, 1/4 HEX LOCKNUT, 1/4-20 BRAKE SPRING BEARING HEX NUT, M8X1.25 CLEVIS PIN UNIVERSAL CLEVIS YOKE COTTER PIN, 2X20 BRAKE SUPPORT MOUNT BRAKE WELDMENT LEVER BRAKE PUSH ROD BRAKE SHAFT PIN HEX HD CAPSCREW, 5/16-18X1, GR5 WASHER, 5/16 BRAKE MASTER CYLINDER, (see Figure 9-15 for details) HYDRAULIC LINE HOSE BRAKE RESERVIOR ANGLE BRAKE RESERVIOR COTTER HAIRPIN GEAR CLAMP

TH255

Rev. D

7-9

CONTROLS

This Page Intentionally Left Blank

7-10

TH255

31200363

SECTION 8 HYDRAULIC CIRCUITS

31200363

TH255

HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit

704 421 4

ANSI

704

320 421 50 426

11

401

22 404

49

4

27 403

24

401

319

28 705

21

319

645

404

19

22

645

402

426

3

11 707

703

703 31

23

606

416

703 19 20

CONNECTIONS TO TANK

403

706

319

18

ANSI 606

TO TANK

114 210 211

123 129

227

13

252 17 14 31

253

2 1

223 TO TANK

609

126

646 647 609

701

16 8 9

414 312

6

10 311 312

31 311

8-2

TH255

12 702 PAL4150

31200363

HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit Item

Part Number

Qty.

1 2 3 4 6 8 9 10 11 12 13 14 16 17

309-6362 322-0638 331-6880 309-6346 298-0473 298-0496 324-7945 324-7944 298-7355 317-6381 300-6096 298-0462 309-6349 309-6322 317-8727 317-8719 317-6382 317-6386 309-2966 329-2454 317-5981 317-5983 309-2986 324-7943 298-0471 309-2964 331-5299 317-5984 312-3348 309-2939 317-8728 317-8729 312-3297 309-2963 298-0470 317-5913 317-5917 298-7363 8T-9368 334-4058 334-4059 334-4064 334-4068 334-4040 334-4041 334-4042 334-4043 334-4051 334-4052

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 2 2 1 1 2 2 4

18 19 20 21 22 23 24 27 28 31 49 50 114 123 126

129 210 211 223 227 252 253 311 312 319 320 401 402 403 404 414 416

31200363

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description FITTING ADAPTER ADAPTER ELBOW, 45 DEGREES ELBOW, 90 DEGREES ADAPTER, (torque to 31 Nm), (CE & AUS) ADAPTER, (torque to 31 Nm), (CE & AUS) STEERING PRESSURE SENSOR, (CE & AUS) ADAPTER, (includes o-ring) ADAPTER ELBOW, 90 DEGREES ADAPTER, (includes o-ring) ELBOW, 45 DEGREES PRIORITY VALVE SEAL KIT FITTING CHECK FITTING FITTING FLANGE KIT, (includes mounting hardware & o-ring) FLANGE KIT, (includes mounting hardware & o-ring) ADAPTER ADAPTER, (includes o-ring) ELBOW, 90 DEGREES FITTING ELBOW, 90 DEGREES TEE ADAPTER, (includes o-ring) TEST FITTING SOCKET HD CAPSCREW, M10X35 ADAPTER IMPLEMENT PUMP SHAFT LIP SEAL SEAL KIT, (includes shaft lip seal) ADAPTER ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) HOSE ASSY HOSE ASSY WASHER, 1/4 SOCKET HD CAPSCREW, 1/4-20X2-1/4 HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY, (CE & AUS) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY

TH255

Rev.

A

A

8-3

HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit Item

Part Number

Qty.

421 426 606 609 645 646 647 701 702 703 704 705 706 707

326-0080 323-8662 303-4759 327-6839 298-1656 329-2455 298-1580

1 1 1 1 2 1 1 Ref Ref Ref Ref Ref Ref Ref

Description

Rev.

HOSE ASSY HOSE ASSY ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) CUSHION CLAMP HOSE CLAMP LOCKNUT, 1/2-13 MAIN CONTROL VALVE, (see Figure 9-8 for details) ORBITAL STEERING VALVE, (see Figure 7-2 for details) BRAKE VALVE OPTIONS, (see Figure 9-15 for details) BOOM JOYSTICK, (see Figure 7-1 for details) HYDROSTATIC TRANSMISSION, (see Figure 9-10 for details) FRONT DRIVE MOTOR, (see Figure 9-9 for details) BLOCKING VALVE, (CE), (see Figure 9-13 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

8-4

TH255

31200363

HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit Item

31200363

Part Number

Qty.

Description

TH255

Rev.

8-5

HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit

704 36 3 19 23

129

37

117 CONNECTIONS TO TANK

147

315

3

106

1

115 125

35

146

4 128

701 19

708 TO TANK

6

126

402

5

124

705

533 7

23 37

707

328

14

608

9

36 TO TANK

10

16

2 327

23

706

703

702

11 TO TANK

17

313 45 18

18

45

ANSI

202 707

8

18 203 707

PAL4121

8-6

TH255

31200363

HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 14 16 17 18 19 23 35 36 37 45 106 115 117 124 125 126 128 129 146 147 202 203 313 315 327 328 402 533 608 701 702 703 704 705 706 707 708

298-0468 331-6880 298-0476 303-4758 317-5982 309-6332 298-0522 319-6783 309-6346 303-4754 298-0494 334-4060 334-4062 334-4063 325-8292 298-0469 298-0466 317-3322 298-7358 317-3321 298-1656 297-7029 298-7365 317-5987 317-5914 317-5915 317-5916

1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref

31200363

317-5922 317-5972 317-5973 319-7705 298-0471 334-4039 334-4046 334-4049 334-4050 298-7355 325-8292 298-0496

Description

Rev.

ADAPTER, (includes o-ring) ADAPTER ELBOW, 90 DEGREES ELBOW, 90 DEGREES ADAPTER, (includes o-ring) CHECK VALVE ADAPTER ADAPTER, (includes o-ring) ELBOW, 90 DEGREES ELBOW, 90 DEGREES TEE ADAPTER, (includes o-ring) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) CUSHION CLAMP HEX HD CAPSCREW, 3/8-16X3/4, GR5 WASHER, 3/8 CLIP HOSE ASSY HOSE ASSY HOSE ASSY HYDRAULIC OIL FILTER, (see Figure 4-1 for details) HOSE ASSY PIPE ASSY PIPE ASSY ADAPTER ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY ADAPTER, (CE & AUS), (includes o-ring) HOSE ASSY, (CE & AUS) TEE ADAPTER, (CE & AUS), (includes o-ring) MAIN CONTROL VALVE, (see Figure 9-8 for details) ORBITAL STEERING VALVE, (see Figure 7-2 for details) BOOM JOYSTICK, (see Figure 7-1 for details) RADIATOR ASSY, (see Figure 4-4 for details) HYDRAULIC MOTOR, (see Figure 9-9 for details) HYDRAULIC PUMP, (see Figure 9-10 for details) BRAKE VALVE OPTIONS, (see Figure 9-15 for details) LSI VALVE, (CE & AUS), (see Figure 9-15 for details) NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

TH255

8-7

HYDRAULIC CIRCUITS Figure 8-3 Steer Select

201

4

3

TO FRONT STEERING CYLINDER

5

2 409

505

403

2

104

301

103

102

101

103

344 506

TO REAR STEERING CYLINDER

2

507

344

2 PAL4040

8-8

TH255

31200363

HYDRAULIC CIRCUITS Figure 8-3 Steer Select Item

Part Number

Qty.

2 3 4 5

331-6880 298-0473 317-6381 303-4754

4 1 1 1

309-6325 298-0462

1 1 Ref 2 1 Ref 2 4 1 1 1 1 1

101 102 103 104 201 301 344 403 409 505 506 507

303-4754 309-6347 309-6367 298-1638 334-4054 334-4056 334-4044 328-9554 334-4045

Description

Rev.

FITTING ELBOW, 90 DEGREES ADAPTER ELBOW, 90 DEGREES STEERING SELECT VALVE ASSY, (includes items 101 thru 104) ADAPTER STEERING SELECT VALVE, (see Figure 9-12 for details) ELBOW, 90 DEGREES ELBOW, 90 DEGREES ORBITAL STEERING VALVE, (see Figure 7-2 for details) SOCKET HD CAPSCREW, 5/16-18X1-1/4 CUSHION CLAMP HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY

D

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

8-9

HYDRAULIC CIRCUITS Figure 8-4 Service/Park Brake

101

102 302

222

917

602

101

504 701

903 101

45

505

901

22

45

504

CE

307 TO FRONT AXLE

901

701

504 101

PAL4091

ANSI

8-10

TH255

31200363

HYDRAULIC CIRCUITS Figure 8-4 Service/Park Brake Item

Part Number

Qty.

22 45 101 102 222 302 307 504 505 602 701

309-2964 298-1656

1 2 Ref 1 1 1 1 1 1 1 1 1 4 2 2 2

901 903 917

331-6881 334-4053 309-2987 309-2971 329-7311 309-6313 319-7704 317-6373 317-6384 319-7641 297-7021 298-7364

Description

Rev.

SWIVEL TEE CUSHION CLAMP BRAKE VALVE OPTIONS, (see Figure 9-15 for details) ADAPTER, (includes o-ring) HOSE ASSY ELBOW, 90 DEGREES ELBOW, 45 DEGREES HOSE ASSY HOSE ASSY ELBOW, 45 DEGREES ELBOW, 90 DEGREES, (CE & AUS) ELBOW, 45 DEGREES, (ANSI) SCREW, 1/4-20X.75, (CE & AUS) SCREW, 1/4-20X1.50, (ANSI) HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 WASHER, 5/16

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

8-11

HYDRAULIC CIRCUITS Figure 8-5 Boom Joystick ANSI

805 2

P

1 3

4 T

2 1

2 806

TO TANK

3 P

801 418 402 445

T

2

106 TO DRIVE PUMP 2

4

107

803

115

110

301 301

723 724

504 804 PAL4033

8-12

TH255

31200363

HYDRAULIC CIRCUITS Figure 8-5 Boom Joystick Item

Part Number

Qty.

2 106 107 110 115 301 402 418 436 445 504 723 724 801 803 804 805 806

309-6346 325-8291 334-4037 334-4057 334-4061 298-7355 7X-0265 309-6361 298-7358

4 1 1 1 1 8 2 2 1 AR 8 3 3 Ref Ref Ref Ref Ref

298-7356 334-4066 334-4048

Description

Rev.

ELBOW, 45 DEGREES HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY ADAPTER, (includes o-ring) HEX HD CAPSCREW, 1/4-20X2-3/4, GR5 WASHER, 1/4 ADAPTER, (includes o-ring) CAT THREADLOCK ADAPTER, (includes o-ring) HOSE ASSY HOSE ASSY HOSE & ADAPTER ASSY, (see Figure 8-1 for details) PILOT SELECT VALVE, (see Figure 9-14 for details) MAIN CONTROL VALVE, (see Figure 9-8 for details) BOOM JOYSTICK, (see Figure 7-1 for details) HOSE & ADAPTER ASSY, (see Figure 8-2 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

8-13

HYDRAULIC CIRCUITS Figure 8-5 Boom Joystick CE & AUS

905 2

604

P

1 3

603 902 901

4 T

2

901 901

1

2

TO TANK

906

3

901 813 814

811

106

906

P

T

906

906 2

221

907

901 TO DRIVE PUMP 2

4

301 903

234

115

221 231

301

110

232 301

724 418

723

402 445 504

904 PAL4191

8-14

TH255

31200363

HYDRAULIC CIRCUITS Figure 8-5 Boom Joystick Item

Part Number

Qty.

2 106 110 115 221

309-6346 325-8291 334-4057 334-4061 325-8300 334-0705 325-8298 325-8299 325-8301 334-0704 298-7355 7X-0265 309-6361 298-7358

4 1 1 1 1 1 1 1 1 1 13 2 2 1 AR 8 2 2 3 3 1 Ref

231 232 234 301 402 418 436 445 504 603 604 723 724 811

813 814 901 902 903 904 905 906 907

298-7356 7X-3178 298-7363 334-4066 334-4048 325-8293

298-7372

2 2 Ref Ref Ref Ref Ref Ref Ref

Description

Rev.

ELBOW, 45 DEGREES HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY, (Before S/N TBS00236 including TBS00237) HOSE ASSY, (S/N TBS00236 & After excluding TBS00237) HOSE ASSY HOSE ASSY HOSE ASSY, (Before S/N TBS00236 including TBS00237) HOSE ASSY, (S/N TBS00236 & After excluding TBS00237) ADAPTER, (includes o-ring) HEX HD CAPSCREW, 1/4-20X2-3/4, GR5 WASHER, 1/4 ADAPTER, (includes o-ring) CAT THREADLOCK ADAPTER, (includes o-ring) HEX HD CAPSCREW, 1/4-20X1-5/8, GR5 WASHER, 1/4 HOSE ASSY HOSE ASSY BRACKET, (Before S/N TBS00236 including TBS00237) BRACKET, (S/N TBS00236 & After excluding TBS00237), (see Figure 8-11 for details) HEX HD CAPSCREW,1/4-20x1/2, GR8 WASHER, 1/4 HOSE & ADAPTER ASSY, (see Figure 8-1 for details) BLOCKING VALVE, (see Figure 9-13 for details) PILOT SELECT VALVE, (see Figure 9-14 for details) MAIN CONTROL VALVE, (see Figure 9-8 for details) BOOM JOYSTICK, (see Figure 7-1 for details) HOSE & ADAPTER ASSY, (see Figure 8-2 for details) LSI VALVE, (see Figure 9-16 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

8-15

HYDRAULIC CIRCUITS Figure 8-6 Lift Cylinder 205

130

7 9

300

301

504

505

402 403

403

402

501 405 602 404 503

404

405 401

601

401

PAL3991

8-16

TH255

31200363

HYDRAULIC CIRCUITS Figure 8-6 Lift Cylinder Item

Part Number

Qty.

7 9 130 205 300 301

298-0466 322-0638 334-4038 300-6096

1 1 2 2 Ref Ref

349-8589

1

344-2096

1

281-5863 344-2098 344-2104 344-2094

1 1 1 1 3 1 2 2 2 Ref

401 402 403 404 405 501 503 504 505 601 602

344-2095 309-3996 179-4324

Ref

Description

Rev.

ADAPTER, (includes o-ring) STRAIGHT ADAPTER HOSE ASSY ELBOW, 90 DEGREES LIFT CYLINDER, (see Figure 9-1 for details) MAIN CONTROL VALVE, (see Figure 9-8 for details) REMOTE GREASE INSTALL, (CE, AUS-if equipped), (not available to order, see items 401 thru 405 for service) REMOTE GREASE INSTALL, (ANSI), (CE, AUS-if equipped) (not available to order, see items 401 thru 505 for service) ELBOW, 90 DEGREES FITTING ADAPTER HOSE ASSY CABLE TIE BRACKET HEX HD CAPSCREW, M5X20, GR8.8 WASHER, 5MM HEX LOCKNUT, M5X8 REAR LICENSE PLATE HOLDER INSTALL, (ANSI), (CE, AUS-if equipped), (see Figure 1-6 for details) REAR LICENSE PLATE HOLDER INSTALL, (CE, AUS-if equipped), (see Figure 1-6 for details)

A B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

8-17

HYDRAULIC CIRCUITS Figure 8-7 Extend/Retract Cylinder

209

342 212 341

303

340

317 339 345

7

140

111

401

150 151 137 138

103 PAL4000

8-18

TH255

31200363

HYDRAULIC CIRCUITS Figure 8-7 Extend/Retract Cylinder Item

Part Number

Qty.

7 103 111 137 138 140 150 151 209 212 303 317 339 340 341 342 401

298-0466 297-7021

2 1 Ref 1 1 2 1 1 1 1 1 2 2 1 1 1 Ref

309-6311 303-4796 298-0414 309-6268 309-6269 323-8658 323-8661 309-6321 298-7364 297-7030 299-0949 298-7846 317-3318

Description

Rev.

ADAPTER, (includes o-ring) HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) TWIN PLATE COVER CLAMP SET, 0.75 DIA ADAPTER TUBE ASSY TUBE ASSY HOSE ASSY HOSE ASSY HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 WASHER, 5/16 HEX HD CAPSCREW, 3/8-16X7/8, GR5 COVER PLATE CLAMP SET HOSE CLAMP SUPPORT MAIN CONTROL VALVE, (see Figure 9-8 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

8-19

HYDRAULIC CIRCUITS Figure 8-8 Tilt & Compensating

319

441

440

320

403

254 202 235 236

202

236

202 235 236

502

252

110

253

318

10 110 2

235

212

317

249 236 210

501

235 255

PAL4011

8-20

TH255

31200363

HYDRAULIC CIRCUITS Figure 8-8 Tilt & Compensating Item

Part Number

Qty.

2 10 110 202 210 212 235 236 249 252 253 254 255 317

298-0464 298-0497 298-0463 297-7020

2 2 2 3 Ref 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref Ref

317-3320 309-6309 309-6310 309-6276 309-6270 309-6271 317-8717 297-7022 334-4047 334-1319

318 319 320 403 440 441 501 502

334-1320 323-8663 323-8664 297-7021 299-0949 298-7846

Description

Rev.

ADAPTER, (includes o-ring) SWIVEL TEE ADAPTER, (includes o-ring) HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 TILT CYLINDER, (see Figure 9-3 for details) ELBOW, 90 DEGREES TWIN CLAMP, 0.62 DIA TWIN COVER PLATE TWIN SPACER, 0.50 THK TUBE ASSY TUBE ASSY TWIN LINE HOSE ASSY HEX HD CAPSCREW, 5/16-18X2, GR5 HOSE ASSY, (Before S/N TBS00236 including TBS00237) HOSE ASSY, (S/N TBS00236 & After excluding TBS00237) HOSE ASSY, (Before S/N TBS00236 including TBS00237) HOSE ASSY, (S/N TBS00236 & After excluding TBS00237) HOSE ASSY HOSE ASSY HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 COVER PLATE CLAMP SET MAIN CONTROL VALVE, (see Figure 9-8 for details) COMPENSATING CYLINDER, (see Figure 9-4 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

8-21

HYDRAULIC CIRCUITS Figure 8-9 Auxiliary Hydraulics

302

334

320 319 AUXILIARY HYDRAULICS W/ HYDRAULIC QUICK COUPLER

327 302 319 320 328 110 302 319 320

111

241

240 242 321 319 320

3

332

317 316

335

303

336 323

325

308

501

326 310

323 324 337

306 311 418

STANDARD AUXILIARY HYDRAULICS

403 406

8-22

TH255

PAL4071

31200363

HYDRAULIC CIRCUITS Figure 8-9 Auxiliary Hydraulics Item

Part Number

Qty.

3 110 111 240 241 242

309-6355 323-8659 323-8660 299-0949 298-7846 297-7021

2 1 1 1 1 1

TEE FITTING, (includes o-ring) HOSE ASSY HOSE ASSY COVER PLATE CLAMP SET HEX HD CAPSCREW, 5/16X1-3/4

309-6426

1

309-6425

1

AUXILIARY HYDRAULICS W/ HYDRAULIC QUICK COUPLER, (if equipped), (includes items 301 thru 336) STANDARD AUXILIARY HYDRAULICS INSTALLATION, (AUS), (ANSI & CE - if equipped), (includes items 301 & 302, 319 thru 321, 327 & 328, 332, 403, 406 & 418) CAT THREADLOCK HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5 ELBOW, 45 DEGREES ELBOW, 90 DEGREES ADAPTER, (includes o-ring) SOCKET HD CAPSCREW, 5/16-18X3 HEX LOCKNUT, 3/8-16 WASHER, 0.375 CLAMP SET, 0.625 DIA COVER PLATE TWINLINE CLAMP SPACER, 0.50 THK AUXILIARY BOOM HARNESS, (see Figure 10-13 for details) ADAPTER FITTING BRACKET DIVERTOR VALVE, (see Figure 9-11 for details) TUBE ASSY TUBE ASSY CABLE TIE STRAP, (not shown) HEX HD CAPSCREW, 5/16-18X2 TRI-LINE HOSE ASSY HEX LOCKNUT, 0.312 PLAIN WASHER, 0.312 ELBOW, 90 DEGREES ELBOW, 90 DEGREES TWINLINE HOSE ASSY MAIN CONTROL VALVE, (see Figure 9-8 for details)

301 302 303 306 308 310 311 316 317 319 320 321 322 323 324 325 326 327 328 331 332 334 335 336 403 406 418 501

297-7020 297-7034 303-4760 309-6359 317-3323 3K-6197 309-6301 298-7365 309-6309 309-6310 309-6276 298-0414 300-6095 327-5636 309-6421 309-6422 298-6828 297-7022 317-8718 330-6145 298-7364 300-6095 309-6359 317-8717

AR 3 2 2 2 2 2 2 2 4 4 1 Ref 3 2 1 Ref 1 1 AR 1 1 2 2 2 2 1 Ref

Description

Rev.

F E

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

8-23

S/N TBS00236 & After excluding TBS00237

HYDRAULIC CIRCUITS Figure 8-10 Rear Auxiliary Hydraulics

301 302

304

101 20

4 21 101

17 103 102

15 403 14

18 21

303

19

16

11

201

7 202 203

18

1 21

204 PAL3981

8-24

TH255

31200363

S/N TBS00236 & After excluding TBS00237

HYDRAULIC CIRCUITS Figure 8-10 Rear Auxiliary Hydraulics

Item

Part Number

Qty.

344-3258

1

344-3261 1 3 4 6 8 9 10 11 12 17 18 19 52 55 57 101 102 103 104

201 202 203 204 301 302 303 304 403

303-4737 3K-6197 298-7374

309-6343 342-4204 334-4067 342-4205 318-4729 334-5141 331-9917 297-7012 298-7363 309-3969 298-0464 298-0475

Ref 2 2 2 Ref

298-0508

1 1 1 1 1 2 1 4 4 1 5 1 Ref 1

345-1792

1

345-1793

1

327-5529 300-6079 327-5530 300-6078 300-6103 344-7188 300-6084

1 1 1 1 1 1 1 Ref Ref Ref Ref Ref

Description

Rev.

REAR AUXILIARY HYDRAULIC INSTALLATION, (ANSI - if equipped) (not available to order, see items 1 thru 19, 52, 55, & 67for service) REAR AUXILIARY HYDRAULIC INSTALLATION, (CE & AUS - if equipped) (not available to order, see items 1 thru 19 for service) CAT THREADLOCK HEX HD CAPSCREW, 3/8-16X3/8, GR5 SOCKET HD SCREW, 5/16-18X3 WASHER, 3/8 FRONT/REAR AUXILIARY HYDRAULIC SWITCH, (if equipped), (see Figure 10-4 for details) REAR DIVERTOR VALVE ASSY, HOSE ASSY HOSE ASSY HOSE ASSY VALVE ATTACH SUPPORT ADAPTER, (includes o-ring) HOSE ASSY HEX HD CAPSCREW, 1/4-20X1, GR5 WASHER, 1/4 TRAILER HITCH BRACKET ADAPTER, (includes o-ring) ELBOW, 90 DEGREES DIVERTOR VALVE, (see Figure 9-11 for details) ADAPTER, ELBOW, (includes o-ring) QUICK DISCONNECT KIT, (FLAT FACED), (if equipped), (includes items 201 thru 204) QUICK DISCONNECT KIT, (AG STYLE), (if equipped), (includes items 201 thru 204) MALE COUPLING, (FLAT FACED) MALE COUPLING, (AG STYLE) FEMALE COUPLING, (FLAT FACED) FEMALE COUPLING, (AG STYLE) DUST CAP DUST PLUG, (FLAT FACED) DUST PLUG, (AG STYLE) HOSE ASSY, (see Figure 8-9 item 110 for details) HOSE ASSY, (see Figure 8-9 item 111 for details) MAIN CONTROL VALVE, (see Figure 9-8 for details) CLAMP SET, (see Figure 8-9 for details) ADAPTER, (see Figure 8-9 for details)

A A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

8-25

Before S/N TBS00236 including TBS00237

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics Pressure Relief

201

9

102

10 4

8 108

6

2

101

105

CE

106

1 3 107

104

5 103

11 203

202

14

13 PAL4770

8-26

TH255

31200363

Before S/N TBS00236 including TBS00237

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics Pressure Relief Item

Part Number

Qty.

331-9981

Ref

332-0024

Ref

1 2 3 4 5 6 7

303-4737 3K-6197 298-7374 298-0496 334-4067 318-4729

2 2 2 1 1 1 Ref

8

331-9983

1

9 10 11 13 14 101 102 103 104 105 106 107 108 201 202 203

331-9920 331-9921 331-9917 298-0498 331-9919 330-8325 298-0464 299-0471 298-0475 298-0496 298-0507 298-0508

1 1 1 1 1 1 3 1 1 1 1 1 Ref Ref Ref Ref

Description

Rev.

AUXILIARY HYDRAULICS PRESSURE RELIEF, (ANSI), (not available to order, see items 1 thru 12 for service) AUXILIARY HYDRAULICS PRESSURE RELIEF, (CE), (not available to order, see items 1 thru 3, & 5 thru 14 for service) HEX HD CAPSCREW, 3/8-16X1 3/8, GR5 SOCKET HD CAPSCRW, 5/16-18X3 WASHER, 3/8 ADAPTOR HOSE ASSY BRACKET AUXILIARY HYDRAULICS PRESSURE RELIEF SWITCH, (not shown), (see Figure 10-4 for details) AUXILIARY HYDRAULICS PRESSURE RELIEF VALVE ASSY, (includes items 101 thru 108) HOSE HOSE HOSE ADAPTOR HOSE ADAPTOR, (includes o-ring) ADAPTOR, (includes o-ring) ADAPTOR, (includes o-ring) ADAPTOR, (includes o-ring) ADAPTOR, (includes o-ring) ADAPTOR, (includes o-ring) ADAPTOR, (includes o-ring) DIVERTOR VALVE, (see Figure 9-11 for details) HOSE ASSY, (see Figure 8-9 for details) MAIN CONTROL VALVE, (see Figure 9-8 for details) LSI VALVE, (see Figure 9-16 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

8-27

S/N TBS00236 & After excluding TBS00237

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics Pressure Relief

53

133

49

52

18 54

36 48 135

51 50

CE & AUS 136 301 213

214

137

53 208 212

33

PAL4790

8-28

TH255

31200363

S/N TBS00236 & After excluding TBS00237

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics Pressure Relief Item

Part Number

Qty.

18 36 48 49 50 51 52 53 54

309-6361 298-0492 346-8332 298-7358 298-0473 303-4760 298-7842 334-0703

2 1 2 1 1 1 2 1 1

133 135 136 137 208 212 213 214 301

334-1315 334-1316 334-1317 334-1318 298-0496

1 1 1 1 1 1 2 2 Ref

298-7372

Description

Rev.

WASHER ADAPTER, (includes o-ring) HEX HD CAPSCREW, 1/4-20X2 1/4, GR5 ADAPTER, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, 45 DEGREES, (includes o-ring) NUT, 0.25-20 BRACKET AUXILIARY HYDRAULIC PRESSURE RELIEF VALVE, (see Figure 9-17 for details) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY, (CE & AUS) ADAPTER, (includes o-ring), (CE & AUS) LSI VALVE ASSY, (CE & AUS), (see Figure 9-16 for details) HEX HD CAPSCREW, 1/4-20X1/2, GR8, (CE & AUS) WASHER, 0.25, (CE & AUS) MAIN CONTROL VALVE, (see Figure 9-8 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

8-29

HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-30

TH255

31200363

SECTION 9 HYDRAULIC COMPONENTS

31200363

TH255

HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder

7

1

2

1

13 3

8

9

17 17

6

10 11 18

14 12

1

5

16 15 4 K1

1 7

9-2

TH255

PAL3891

31200363

HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

309-2959 315-4248 315-4249 315-4250 315-4251 315-4252 315-4278 315-4253 315-4254 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1

1 4 1 1 1 1 3 2 1 1 1 1 1 1 1 1 1 2 2

LIFT CYLINDER, (includes all items) BUSHING CASE ASSY PISTON HEAD GLAND ROD SET SCREW, 3/8-16X3/4 LUBE FITTING, 1/8-27 COUNTERBALANCE VALVE O-RING ORING O-RING BACKUP RING DISO-PAC DZR SEAL ROD WIPER PRECISION WEARBAND PRECISION WEARBAND W/OIL SLOTS LOCKING INSERT

K1

315-4255

1

SEAL KIT, (includes items 9 thru 18)

31200363

Description

TH255

Rev. E

9-3

HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder

6

1 9

6

17 20

13

7

20

4

12 2

14 19 19

10

18 11

21

16 15

5

8

6

3

K1

6 PAL3921

9-4

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

309-6279 315-4266 315-4267 315-4268 315-4269 315-4270 315-4271 315-4272 315-4254 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1

1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2

EXTEND/RETRACT CYLINDER, (includes all items) CASE ASSY PISTON HEAD GLAND ROD SPACER ROD BUSHING SET SCREW, 1/4-20X44 COUNTERBALANCE VALVE O-RING O-RING O-RING SQUARE RING BACKUP RING BACKUP RING U-CUP BUFFER SEAL PISTON SEAL ROD WIPER PRECISION WEARBAND PRECISION WEARBAND LOCKING INSERT

K1

315-4273

1

SEAL KIT, (includes items 9 thru 21)

31200363

Description

TH255

Rev. C

9-5

HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder

8

1

7 3

1

10

11

2

20

16

20 4 22

12

9

13

15

14 19

17

18

21 5 10

6

1

K1

1

9-6

TH255

PAL4131

31200363

HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

309-6278 315-4248 315-4256 315-4257 315-4258 315-4259 315-4260 315-4277 315-4261 315-4279 315-4253 315-4254 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 320-8405

1 4 1 1 1 1 1 2 2 3 2 1 1 1 1 1 1 1 1 1 2 2 1

TILT CYLINDER, (includes all items) BUSHING CASE ASSY PROTECTIVE COVER PISTON HEAD GLAND ROD SPRING LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1 SET SCREW, 3/8-16X0.63 LUBE FITTING COUNTERBALANCE VALVE O-RING O-RING O-RING BACKUP RING DISO-PAC DZR SEAL ROD WASHER PRECISION WEARBAND PRECISION WEARBAND LOCKING INSERT ROD SPACER

K1

315-4262

1

SEAL KIT, (includes items 12 thru 21)

31200363

Description

TH255

Rev. E

9-7

HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder

1

2

1

16

12

16 3 8

6

5

9

11

10 15

13

K1

17

14

4

1

1 PAL4141

9-8

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item

Part Number

Qty.

309-2960 315-4263 315-4264

COMPENSATING CYLINDER, (includes all items) BUSHING CASE ASSY PISTON HEAD GLAND ROD SET SCREW, 3/8-16X0.63LG LUBE FITTING, 1/8-27 O-RING O-RING O-RING BACKUP RING DISO-PAC DSR SEAL ROD WIPER PRECISION WEARBAND PRECISION WEARBAND LOCKING INSERT

SEAL KIT, (includes items 8 thru 17)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

315-4259 315-4265 315-4279 315-4253 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1

1 4 1 1 1 1 3 4 1 1 1 1 1 1 1 1 2 2

K1

315-4262

1

31200363

Description

TH255

Rev. B

9-9

HYDRAULIC COMPONENTS Figure 9-5 Hydraulic Quick Coupler Cylinder

4

13 3 9 16

7

10

8 12 14

11

5

15 2 6

14

1 K1

PAL3830

9-10

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-5 Hydraulic Quick Coupler Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

309-8524 322-0786 322-0787 322-0788 322-0789 322-0790 322-0791 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1 Use kit K1

1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1

HYDRAULIC QUICK COUPLER CYLINDER, (includes all items) CASE ASSY PISTON HEAD GLAND ROD ELBOW LOCKNUT O-RING O-RING O-RING BACK-UP RING DISO-PAC DEEP Z-SEAL ROD WIPER PRECISION WEARBAND PRECISION WEARBAND LOCKING INSERT

K1

322-0792

1

SEAL KIT, (includes items 7 thru 16)

31200363

Description

TH255

Rev. D

9-11

HYDRAULIC COMPONENTS Figure 9-6 Rotate/Side Tilt Cylinder & Grapple Bucket Cylinder

9-12

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-6 Rotate/Side Tilt Cylinder & Grapple Bucket Cylinder Item

1 2 3 4 5 6 7 8 9

10 11

31200363

Part Number

Qty.

327-6319 327-6297

1 1

327-6297 327-6307 327-6308 327-6331 327-6313 327-6310 327-6311 327-6312 327-6309 334-0274 327-6316 334-0276

2 1 1 2 1 1 1 2 1 1 1 1

327-6315 327-6314

2 1

Description ROTATE/SIDE TILT CYLINDER, (ANSI), (includes all items) UNIVERSAL ROTATE/SIDE TILT CYLINDER, (ANSI & AUS), (includes all items) GRAPPLE BUCKET CYLINDER, (ANSI), (includes all items) HEX NUT WASHER GREASE FITTING PISTON GLAND BUSHING BUSHING ROD, (ROTATE/SIDE TILT) ROD, (GRAPPLE BUCKET & UNIVERSAL ROTATE/SIDE TILT) CYLINDER BARREL W/ VALVE, (ROTATE/SIDE TILT) CYLINDER BARREL W/ VALVE, (GRAPPLE BUCKET & UNIVERSAL ROTATE/SIDE TILT) VALVE CARTRIDGE SEAL KIT

TH255

Rev. A A A

9-13

HYDRAULIC COMPONENTS Figure 9-7 Universal Side Shift Cylinder

9-14

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-7 Universal Side Shift Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

339-8048 339-8049 327-6312 327-6307 Use kit K1 Use kit K1 327-6313 Use kit K1 327-6308 Use kit K1 Use kit K1 Use kit K1 327-6310 Use kit K1 Use kit K1 334-0274 327-6311 327-6331

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

SIDE SHIFT CYLINDER, (ANSI & AUS), (includes all items) CYLINDER BARREL BUSHING HEX NUT PISTON RING O-RING PISTON O-RING WASHER O-RING BACK-UP RING O-RING GLAND POLY-PAK SEAL ROD WIPER CYLINDER ROD BUSHING GREASE FITTING

K1

327-6314

1

SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)

31200363

Description

TH255

Rev. A

9-15

HYDRAULIC COMPONENTS Figure 9-8 Main Control Valve

1

18

2

12 13

10 11 3

7 8

15 16

10 11 4

15 16

10 11 5

14 16

12 13 9 11

10 11

101 102

15 16 9 11

9 11 K1

6

15 16 12 13 9 11

17 PAL3861

9-16

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-8 Main Control Valve Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 101 102

309-6323 304-2270 304-2294 304-2295 317-3334 317-3335 304-2271 329-9750 317-3332 316-9020 304-4564 317-3340 303-8609 304-2250 329-9753 329-9752 317-3333 304-3813 334-0284 303-4788 303-4736

1 1 1 1 1 1 1 1 1 4 4 8 3 3 1 4 5 1 1 3 3

MAIN CONTROL VALVE W/AUX, (includes items 1 thru 18) LH END COVER ASSY, (includes items 7 & 8) LIFT VALVE SECTION ASSY, (includes items 9 thru 13) TILT VALVE SECTION ASSY, (includes items 9 thru 15) AUX VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15) CROWD VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15) RH END COVER ASSY, (includes item 16) RELIEF VALVE, 3500 PSI 20 GPM MAIN RELIEF SEAL KIT HYD REMOTE POSITIONER HYD REMOTE POSITIONER SEAL LOAD CHECK PLUG PLUG SEAL KIT RELIEF CARTRIDGE, 3800 PSI 20 GPM RELIEF CARTRIDGE, 3800 PSI 10 GPM RELIEF CARTRIDGE SEAL KIT PLUG BOLT ASSY WASHER, 5/16 HEX HD CAPSCREW, 5/16-18X2-3/4, GR 5

1

COMPLETE VALVE SEAL KIT

K1

Description

Rev. B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

9-17

HYDRAULIC COMPONENTS Figure 9-9 Front Drive Motor

5

2 3 1

6

4

PAL3470

K1

9-18

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-9 Front Drive Motor Item

Part Number

Qty.

1 2 3 4 5 6

309-2973 317-3336 317-3329 317-3331 317-3330 317-3338 Use kit K1

1 1 1 1 1 1 1

FRONT DRIVE MOTOR ROTARY GROUP CONTROL ASSY SHAFT SEAL RING CONTROL FLUSH VALVE O-RING

K1

317-3337

1

SEAL KIT, (includes item 6 and other items not shown)

31200363

Description

TH255

Rev.

9-19

HYDRAULIC COMPONENTS Figure 9-10 Hydrostatic Transmission

18

17 21 18

6 7

20

8

8

7

6

5 3 9

4

13 11 22

16

19

14

10

15 11

1 2

23 24

12 K1

PAL3823

9-20

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-10 Hydrostatic Transmission Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

309-2938 319-7645 319-7666 319-7643 319-7667 319-7664 Use kit K1 Use kit K1 Use kit K1 Use kit K1 319-7646 319-7648 319-7649 319-7647 Use kit K1 Use kit K1 319-7650 319-7701 319-7702 319-7665 319-7644 319-7699 319-7651 336-5430 336-5431

1 1 1 1 1 1 2 2 2 8 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1

K1

319-7656

1

Description HYDROSTATIC TRANSMISSION PUMP, (includes all items) ROTARY GROUP ASSY, (includes items 2 thru 4) ROTARY GROUP DRIVESHAFT SHAFT SEAL HYDRAULIC CONTROL O-RING GUIDE RING TURCON-GLYD RING & O-RING SOCKET HD SCREW, M8X16 PORT PLATE W/VALVE, (includes items 11 thru 15) RELIEF VALVE RELIEF VALVE PRESSURE OVERRIDE VALVE O-RING LOCKING SCREW INTERNAL GEAR PUMP ASSY 4/3-WAY DIRECTIONAL VALVE, (includes items 18) SOLENOID PAIR THROTTLE SCREW THROTTLE SCREW GASKET FILTER CARTRIDGE DA CONTROL CARTRIDGE ORIFICE DISC

Rev. B

SEAL KIT, (includes items 6 thru 9, 14, 15 & additional items not shown)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

9-21

Before S/N TBS00236 including TBS00237

HYDRAULIC COMPONENTS Figure 9-11 Divertor Valve

1

4 2

K1

PZ0672

3

9-22

TH255

31200363

Before S/N TBS00236 including TBS00237

HYDRAULIC COMPONENTS Figure 9-11 Divertor Valve

Item

Part Number

Qty.

1 2 3 4

295-3437 319-7658 Use kit K1 319-7660 Use kit K1

1 1 2 1 1

DIVERTOR VALVE, (includes all items) COIL O-RING RETAINER KIT, (includes o-ring & nut) O-RING

K1

319-7659

1

SEAL KIT, (includes item 5)

31200363

Description

TH255

Rev. D

9-23

S/N TBS00236 & After excluding TBS00237

HYDRAULIC COMPONENTS Figure 9-11 Divertor Valve

2

1

PZ2780

9-24

TH255

31200363

S/N TBS00236 & After excluding TBS00237

HYDRAULIC COMPONENTS Figure 9-11 Divertor Valve

Item

Part Number

Qty.

1 2

319-7658

1 1 1

31200363

Description DIVERTOR VALVE, (includes all items) COIL RETAINER KIT, (includes o-rings & nut)

TH255

Rev. B

9-25

HYDRAULIC COMPONENTS Figure 9-12 Steering Select Valve

1

2 3

PZ1771

9-26

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-12 Steering Select Valve Item

Part Number

Qty.

1 2 3

323-7242 319-7670 319-7671 319-7672

1 1 2 2

31200363

Description STEERING SELECT VALVE, (includes all items) VALVE BODY SEAL KIT COIL

TH255

Rev. A

9-27

HYDRAULIC COMPONENTS Figure 9-13 Blocking Valve

CE

1 3

2

PAL4050

9-28

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-13 Blocking Valve Item

Part Number

Qty.

1

312-3293 322-0784

2 3

322-0785 319-7700

1 1 1 1 1

31200363

Description BLOCKING VALVE, (CE), (includes all items) CARTRIDGE, (includes item 3) SEAL KIT BODY COIL

TH255

Rev. B

9-29

HYDRAULIC COMPONENTS Figure 9-14 Pilot Select Valve

2

1

PAL4060

9-30

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-14 Pilot Select Valve Item

Part Number

Qty.

1 2

318-4713 322-0724 322-0725

1 3 3

31200363

Description PILOT SELECT VALVE, (includes all items) SOLENOID VALVE COIL

TH255

Rev. B

9-31

HYDRAULIC COMPONENTS Figure 9-15 Brake Valves

PARK BRAKE RELEASE VALVE - ANSI

PARK BRAKE RELEASE VALVE - CE & AUS

102

101 202 201 203

1 303

302 301

9-32

PAL4101

BRAKE VALVE MASTER CYLINDER

BRAKE VALVE

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-15 Brake Valves Item

Part Number

Qty.

309-6360 319-7690

1 1

BRAKE VALVE, (INCHING VALVE) SEAL KIT

C

1

317-8720 319-7691

1 1 1

PARK BRAKE RELEASE VALVE, (CE & AUS) SEAL KIT MICROSWITCH KIT

A

1 1 1 1 1

PARK BRAKE RELEASE VALVE, (ANSI), (includes items 201 thru 203) CARTRIDGE SEAL KIT BODY COIL

A

202 203

309-6334 299-0611 299-0473 319-7673 299-0903

1 1 1 1

BRAKE VALVE CYLINDER, (includes items 301 thru 303) SEAL KIT RUBBER BOOT FITTING

A

301 302 303

309-6274 319-7688 319-7689 334-2333

101 102

201

31200363

Description

TH255

Rev.

9-33

HYDRAULIC COMPONENTS Figure 9-16 LSI Valve

CE & AUS

3

2

1

102 101

PAL4241

9-34

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-16 LSI Valve Item

Part Number

Qty.

1 2 3 101 102

325-8297 325-8294 298-7355 337-9647 320-8593 320-8594

1 1 5 2 1 1

Description LSI VALVE ASSY, (CE & AUS), (includes items 1 thru 3) LSI VALVE, (CE & AUS), (includes items 101 & 102) FITTING FITTING, (includes o-ring) COIL RETAINER KIT WITH SEALS

Rev. B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

9-35

HYDRAULIC COMPONENTS Figure 9-17 Auxiliary Hydraulic Pressure Relief Valve

1 2

101 102 103

3 104 105 106 107 108

K1 K2 PAL5112

9-36

TH255

31200363

HYDRAULIC COMPONENTS Figure 9-17 Auxiliary Hydraulic Pressure Relief Valve Item

Part Number

Qty.

Description

Rev.

334-1314 349-8255 349-8256 349-8257 Use kit K1 Use kit K1 Use kit K1 Use kit K2 Use kit K2 Use kit K2 Use kit K2 Use kit K2

1 1 1 1 1 2 2 1 1 1 2 2

AUXILIARY HYDRAULIC PRESSURE RELIEF VALVE, (includes items 1 thru 3) SOLENOID VALVE COIL SHUTTLE VALVE O-RING O-RING BACK UP RING O-RING O-RING O-RING BACK UP RING BACK UP RING

A

1 2 3 101 102 103 104 105 106 107 108

K1 K2

349-8258 299-0473

1 1

SEAL KIT, (includes items 101 thru 103) SEAL KIT, (includes items 104 thru 108)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

31200363

TH255

9-37

HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-38

TH255

31200363

SECTION 10 ELECTRICAL

31200363

TH255

ELECTRICAL Figure 10-1 Electrical Install

4 11 16 18 34

23

5 13

8

26 27

7 15 21 28 6 14 20

3 12 13 17 24 25

36 37 38

39

22 40

35

29 19

9

30

202 203

31 104

201

204

105 206

102

101 PAL4361

10-2

TH255

31200363

ELECTRICAL Figure 10-1 Electrical Install Item

Part Number

Qty.

312-3275 312-3278 297-7012 312-3279 8T-4200 8T-4186 330-3808 303-4774 298-7363 298-7377 298-7378 8T-4224 8T-4121 325-7701 325-4915 312-3347 298-7900 298-7380 298-7971 298-7972 298-6870 312-3294 339-6362 312-3295 312-3296 312-3298 339-6361 339-6363 312-3299 339-6361 339-6363

28 29 30 31 34 35 36 37 38 39 40

315-4195 315-4196 315-4197 312-3330 5C-8290 298-0541 303-4737 298-7365 179-4324 327-5639

1 1 2 3 1 1 3 1 2 2 4 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 2 1 1

101 102 104 105

323-8148 324-6661 298-0553 324-6611 115-2422

1 2 2 1 1

3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

27

31200363

Description

Rev.

ELECTRICAL INSTALLATION, (includes items 3 thru 40) HEX HD CAPSCREW, 1/4-20X1/2, GR5 HEX HD CAPSCREW, 1/4-20X1, GR5 HEX HD CAPSCREW, 1/4-20X1-7/8, GR5 HEX HD SCREW, M8X16, GR8.8 HEX HD SCREW, M10X40, GR8.8 SCREW, #10-24X1/2 SCREW, #10 WASHER, 1/4 LOCK WASHER, #10 LOCK WASHER, 1/4 WASHER, 8mm WASHER, 10mm BACKUP ALARM, (CE, AUS) BACKUP ALARM, (ANSI) SCREW, 10-32X1/2 HEX NUT LOCK WASHER, 3/8 CLAMP, 1/2 P-CLAMP HORN POWER MODULE RELAY, GREEN 50 AMP FUSE BUS BAR FUSE BOX BRACKET POWER MODULE RELAY, RED 40 AMP FUSE 60 AMP FUSE POWER MODULE RELAY, YELLOW 40 AMP FUSE 60 AMP FUSE FRAME BASE HARNESS, (see Figure 10-6 for details) BATTERY POSITIVE CABLE BATTERY NEGATIVE CABLE STARTER NEGATIVE CABLE INSULATOR HEX LOCK NUT, M6X1, GR8 WHEEL NUT HEX HD CAP SCREW, 3/8-16X1-3/8, GR5 WASHER, 3/8 HEX LOCK NUT, M5X0.8, GR8 JUMPER HARNESS, (Before S/N TBS00177)

G

INSTALL CAT BATTERY, (includes items 101 thru 105) J-BOLT HEX NUT, 5/16-18, GR2 BATTERY HOLD DOWN PLATE 12V CAT BATTERY

C

TH255

10-3

ELECTRICAL Figure 10-1 Electrical Install Item

201 202 203 204 205 206

Part Number

Qty.

318-4664

1

303-4749 298-0549 298-7363 303-4828 303-4829 318-4663

2 2 2 1 1 1

Description BATTERY DISCONNECT ELECTRICAL ASSY, (if equipped), (includes items 201 thru 206) SCREW, 1/4-20X3/4 HEX LOCK NUT, 1/4-20, GR2 WASHER, 1/4 BATTERY DISCONNECT SWITCH BATTERY DISCONNECT BAR BATTERY DISCONNECT MOUNT

Rev. A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

10-4

TH255

31200363

ELECTRICAL Figure 10-1 Electrical Install Item

31200363

Part Number

Qty.

Description

TH255

Rev.

10-5

ELECTRICAL Figure 10-2 Road Lights Install

7 301 302 304 305 12

13

3 301 302 303 304

4 5 2 202 408 409

152 201

122 151

104 9

103

10 11 14

102

105

101

119 120 121

PAL4382

10-6

TH255

31200363

ELECTRICAL Figure 10-2 Road Lights Install Item

Part Number

Qty.

318-4683

Ref

318-4685

Ref

338-3286

Ref

2

318-4678

Ref

3

326-0970

Ref

4 5 7

298-7987 298-7363 326-0971

6 6 Ref

9

303-4956 305-2107 305-2108 297-7021 298-0552 323-5642 323-5649 328-3203 303-4788 317-8667 317-8673 325-8145 325-8146

1 1 2 3 3 1 1 2 6 1 1 1 1 Ref 1 2 2 1 1 1 1 1 1 2 2 2 1 4 2 2 1 4 2 1 1 1

10 11 12 13 14 101 102 103 104 105 119 120 121 122 151 152 201 202

301 302 303

304 305

408

31200363

317-8726 346-8333 5W-5038 337-8069 362-6745 362-6744 318-4676 303-4955 305-2107 305-2108 303-4780 8T-4224 303-4975 319-7633 319-7632 344-2082 303-4976 319-7633 319-7632 316-7999 305-2107 305-2108

Description ROAD LIGHTS INSTALLATION, (CE), (GERMANY), (not available to order, see items 2 thru 14 for service) ROAD LIGHTS INSTALLATION, (ANSI), (if equipped), (not available to order, see items 2 thru 14 & 101 thru 122 for service) ROAD LIGHTS INSTALLATION, (CE & AUS), (UK, IRELAND), (not available to order, see items 3 thru 5, 7, 10 thru 14, 201, 408 & 409) LEFT HEADLIGHT INSTALLATION, (not available to order, see items 201 & 202 for service) RIGHT TAILLIGHT INSTALLATION, (not available to order, see items 301 thru 304 for service) HEX HD CAPSCREW, 1/4-20X1-1/4, GR5 WASHER, 1/4 LEFT TAILLIGHT INSTALLATION, (not available to order, see items 301 thru 302, 305 & 306 for service) R.H. DRIVING LIGHT BULB, 12V BULB, 12V-55W HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 LOCKNUT, 5/16-18 LICENSE PLATE LIGHT LIGHT BULB RIPPNUT, 5mm WASHER, 5/16 TURN SIGNAL-HEADLIGHT SWITCH TURN/HIGH BEAM INDICATOR FOUR PIN FLASHER RELAY HALF JUMPER HARNESS HAZARD SWITCH, (see Figure 10-4 for details) BRAKE LIGHT SWITCH SOCKET HD CAPSCREW, M4X0.7X25 WASHER, 4mm FRAME OPTION HARNESS, (includes items 151 & 152) CONNECTOR CONNECTOR HEAD LIGHT MOUNT L.H. DRIVING LIGHT BULB, 12V BULB, 12V-55W HEX LOCK NUT, M8X1.25, GR8 WASHER, 8mm R.H. TAILLIGHT BULB, 12V-21W BULB, 12V-10W TAILLIGHT MOUNT L.H. TAILLIGHT BULB, 12V-21W BULB, 12V-10W R.H. DRIVING LIGHT BULB, 12V BULB, 12V-55W

TH255

Rev. J O A A D

A

A

10-7

ELECTRICAL Figure 10-2 Road Lights Install Item 409

501

Part Number

Qty.

305-2109 316-8000 305-2107 305-2108 305-2109

1 1 1 1 1 Ref

Description

Rev.

BULB, 12V-21W L.H. DRIVING LIGHT BULB, 12V BULB, 12V-55W BULB, 12V-21W FRAME BASE HARNESS, (not shown), (see Figure 10-6 for details)

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

10-8

TH255

31200363

ELECTRICAL Figure 10-2 Road Lights Install Item

31200363

Part Number

Qty.

Description

TH255

Rev.

10-9

ELECTRICAL Figure 10-3 Work Lights Install

5 104 105 106 102

101 103

7 8 6

3

13

1 2 4 12 10 9

PAL4551

10-10

TH255

31200363

ELECTRICAL Figure 10-3 Work Lights Install Item 1 2 3 4 5 6 7 8 9 10 12 101 102 103 104 105 106

Part Number

Qty.

317-3255 312-3332 323-5646 6V-8225 317-3270 323-5644 187-0789 309-9164

1 4 1 4 1 1 4 1 Ref Ref Ref 4 Ref 4 Ref Ref 14 2 1 2 2

318-4670 318-4688

331-3773 312-3332 323-5646 303-4787 129-3178

Description WORK LIGHTS INSTALL, (includes items 1 thru 12) WORKLIGHT LIGHT BULB LOCK NUT, M6X1, GR8 YELLOW WARNING LIGHT LAMP BULB WASHER, 6mm BOOM LIGHTS INSTALL, (includes items 101 thru 106) BEACON SWITCH, (see Figure 10-4 for details) FRONT WORKLIGHTS SWITCH, (see Figure 10-4 for details) REAR WORKLIGHTS SWITCH, (see Figure 10-4 for details) WORKLIGHT JUMPER HARNESS CAB ROOF WORKLIGHTS HARNESS GROMMET BOOM WORKLIGHT HARNESS, (see Figure 10-11 for details) BOOM WORKLIGHT SWITCH, (see Figure 10-4 for details) TIE STRAP WORKLIGHT LIGHT BULB SPRING LOCKWASHER, 6mm HEX NUT, M6X1, GR12

Rev. F

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

10-11

ELECTRICAL Figure 10-4 Cab Switches

16

15

14

1 2 3 4 5 6 7

8

13 12 11 10 9 17 PAL4521

10-12

TH255

31200363

ELECTRICAL Figure 10-4 Cab Switches Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

317-6319 317-6321 309-9162 318-4661 318-4662 317-8664 317-8663 317-8666 318-4660 309-6335 317-6317 317-6366

1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1

15 16 17

31200363

317-6320 317-8665 317-6318 327-5627 331-9982

Description

Rev.

ROAD USE OPERATION SWITCH, (CE & AUS) STEER SELECT SWITCH BOOM WORK LIGHT SWITCH, (if equipped) FRONT WORK LIGHT SWITCH, (if equipped) REAR WORK LIGHT SWITCH, (if equipped) FRONT WIPER SWITCH, (if equipped) FRONT WINDSHIELD WASHER SWITCH, (if equipped) SKYLIGHT AND REAR WIPER SWITCH, (if equipped) BEACON LIGHT SWITCH, (if equipped) FRONT/REAR AUXILIARY HYDRAULIC SWITCH, (if equipped) HAZARD LIGHT SWITCH, (if equipped) LIFT/LOADER JOYSTICK PATTERN SWITCH HEATER & AC CONTROLS, (see Figure 6-7 for details) PARKING BRAKE SWITCH, (ANSI) LSI OVERRIDE SWITCH, (CE & AUS) HORN SWITCH HYDRAULIC QUICK COUPLER SWITCH AUXILIARY HYDRAULICS PRESSURE RELIEF SWITCH

TH255

10-13

ELECTRICAL Figure 10-5 Cab Fuse Holder

101

PAL4501

10-14

TH255

31200363

ELECTRICAL Figure 10-5 Cab Fuse Holder Item

Part Number

Qty.

1 2 3 4 5 6 7 101

317-6338 141-2759 141-2760 113-8490 113-8491 113-8492 124-3548 330-1792 333-0737

1 2 6 3 4 2 1 1 1

Description CAB FUSE RELAY HOLDER FUSE, 5A, (not shown) FUSE, 7.5A, (not shown) FUSE, 10A, (not shown) FUSE, 15A, (not shown) FUSE, 20A, (not shown) FUSE, 30A, (not shown) RELAY, 35A, (not shown) FUSE DECAL

Rev. A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

10-15

ELECTRICAL Figure 10-6 Frame Base Harness

12

13

EC53-D

EC53-B

14 SN59

15

7

5

4

S92

8

RL205 S98 S86 S85 S101 S46

10 11

RL66-Y

HV77-RV S94

HV76-CB

EC57-B-2

10 11

RL67-R

10 11

EC57-S

HV76-AW S90

10 11

HV77-FW

9

EC100

S21

RL204

2 3

14

SN62

FC65

RL203

EC54 X136

RL68 RL66

X87-4

16

17 18

RL67

6

16

EC56

EC55

10 11

19

9

RL68-Y

S96

1 X20

S02 S44 S208

17 18

25

AH64

10 11 20 SN127

23 24

JS52

21 22 X27

AH64-G

23 24 X88

X89 HV144 HV49-AUX

10 11

10 11 26 AH135

HV49-TC S97

10 11

HV49-CT

HV71 PAL4612

10-16

TH255

31200363

ELECTRICAL Figure 10-6 Frame Base Harness Item 1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

31200363

Part Number

Qty.

312-3300 272-2840 334-5868 299-0312 334-5883 362-5397 230-4011 238-8247 328-7285 299-0350 141-2759 141-2760 113-8490 113-8491 330-1792

1

334-5871 305-5449 334-5865 334-5882 176-1477 362-4916 334-5866 362-6359 299-7096 334-5879 334-5874 299-7107 334-5870 305-5450 334-5864 362-4935

3 3 1 1 1 1 1 2 2 1 7 4 2 4 11 11 1 1 2 1 2 2 2 1 1 1 1 2 2 1 1

Description FRAME BASE HARNESS, (includes all items) CONNECTOR CONNECTOR RELAY TERMINAL CONNECTOR CONNECTOR CONNECTOR CONNECTOR DUST CAP PLUG FUSE, 5A FUSE, 7.5A FUSE, 10A FUSE, 15A RELAY, 35A RING TERMINAL CONNECTOR LOCK CONNECTOR TERMINAL TERMINAL CONNECTOR CONNECTOR CONNECTOR CONNECTOR LOCK CONNECTOR TERMINAL CONNECTOR CONNECTOR LOCK CONNECTOR CONNECTOR LOCK CONNECTOR TERMINAL CONNECTOR

TH255

Rev. G

10-17

ELECTRICAL Figure 10-7 Frame Option Harness

9 X25

4 3 LB81

1 2 1 2

HV80

SN79

7 8

X87-5

LB82

S175 S174 SN37

5 6

MS125-6 MS125-3 MS125-1 MS125-7 MS125-4 MS125-5

LB60

12 SN78

13

7 LB83 S133 S132 S131 S130 S129

10 11

SN128

7 8 HV134

LB84

10 11

10-18

PAL4621

TH255

31200363

ELECTRICAL Figure 10-7 Frame Option Harness Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

309-2958 334-5872 305-5467 334-5883 334-4102 362-6740 304-2623 334-5871 305-5449 362-4917 362-4932 334-4106 362-4931 334-5866

1 2 2 1 1 1 1 3 3 1 2 2 1 6

31200363

Description FRAME OPTION HARNESS, (includes all items) CONNECTOR LOCK CONNECTOR CONNECTOR 3 PIN CONNECTOR CONNECTOR SECONDARY LOCK CONNECTOR CONNECTOR LOCK CONNECTOR CONNECTOR CAP HOUSING CONNECTOR

TH255

Rev. F

10-19

ELECTRICAL Figure 10-8 Cab Harness

7 8

SW27

SW19 GD138 GD17

9 10

GD139

12

SW28

13

S141 S140

11

9 10

12

X22

SW12

14 10

WH41-R

3 FC65-L1

S171 S06 S05 S03 S48

6

5

5

WH41-F

4

19

SW18

S51

7 8

WH40-G WH40-H WH40-P WH40-L

2

FC29

1

7 8

S172

RL68-R

X87-3

15 16 X50B

SW32 SW13 SW14

1

X50A

X21

S166 S45 S47

S04 S07

18 X25

S170 S169

X20

17

S168 S167

SW10 SW11 SW15 SW34 SW33 SW35

SW16 SW36 WH42

5

1

1

SW38-AC SW38-F

20

23 21

22

SW26 SW08

1

25

SW09

26 27 24 WH39-F

HV31 HV93

5 WH39-AC

PAL4581

10-20

TH255

31200363

ELECTRICAL Figure 10-8 Cab Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

31200363

Part Number

Qty.

317-6337 362-8013 334-5867

1 13 1 1 1 4 4 3 3 2 3 1 2 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1

334-5880 368-9616 334-5866 334-5872 305-5467 334-5874 299-7107 362-8016 334-4111 334-5869 334-5870 305-5450 272-2838 362-6745 362-8014 362-6741 362-8012 362-8011 5W-4957 334-4102 334-5871 305-5449

Description ENCLOSED CAB HARNESS, (includes all items) CONNECTOR RING TERMINAL RING TERMINAL RING TERMINAL 2 WAY 90 DEGREE CONNECTOR HOUSING TERMINAL CONNECTOR SECONDARY LOCK WEDGE CONNECTOR CONNECTOR LOCK CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR LOCK CONNECTOR CONNECTOR CAB FUSE/RELAY HOLDER, (see Figure 10-5 for details) CONNECTOR CONNECTOR CONNECTOR CONNECTOR 4-WAY CONNECTOR CONNECTOR CONNECTOR CONNECTOR LOCK

TH255

Rev. E

10-21

ELECTRICAL Figure 10-9 Cab Roof Harness

GD102

X50B

1 2

5

S173

X50A

2 3

GD30-S

GD30+

12

12 12

GD30-

MS116-GRY MS116-BRN WH114-G

11 LB107-G

6

LB107

WH114-W

4 4 6

8

WH115-G

4 4 7

S119

S123

S121

S122

WH115-W

10

MS117+

WH115-P

9

10

MS117-

MS118+

9

10-22

TH255

MS118-

PAL4602

31200363

ELECTRICAL Figure 10-9 Cab Roof Harness Item 1 2 3 4 5 6 7 8 9 10 11 12

31200363

Part Number

Qty.

317-8677

1 1 2 1 4 1 2 1 1 2 2 1 3

334-5962 334-5875 334-5866 362-6351 334-5878 213-8351 213-8350 362-6354 362-6352 368-9616

Description CAB ROOF HARNESS, (includes all items) CONNECTOR WEDGE LOCK CONNECTOR, (includes item 2) CONNECTOR CONNECTOR RING TERMINAL CONNECTOR CONNECTOR HOUSING FEMALE COVER 2 WAY 90 DEG. CONNECTOR CONNECTOR

TH255

Rev. G

10-23

ELECTRICAL Figure 10-10 Roof Worklights Harness

X105-N

3

X105-P

1 2 X22

4 S110 S111

X106-P

4 3

X106-NT

X104-N

3

X104-P

X103-N

3

4 4

S112 S113

X103-P

5

10-24

MS109

TH255

PAL4671

31200363

ELECTRICAL Figure 10-10 Roof Worklights Harness Item

Part Number

Qty.

1 2 3 4 5

318-4671 334-5873 334-5961 362-6355 334-5866 368-9616

1 1 1 4 4 1

31200363

Description

Rev.

ROOF WORKLIGHTS HARNESS, (includes all items) CONNECTOR LOCK TERMINAL CONNECTOR HOUSING TERMINAL 2 WAY 90 DEGREE CONNECTOR

TH255

10-25

ELECTRICAL Figure 10-11 Boom Worklights Harness

LB73

1 2

X88

S91

3 4

S95

LB74

10-26

TH255

3 4

PAL4681

31200363

ELECTRICAL Figure 10-11 Boom Worklights Harness Item

Part Number

Qty.

1 2 3 4

312-3310 323-7236 334-4128 334-5876 334-5143

1 1 1 2 2

31200363

Description BOOM WORKLIGHTS HARNESS, (includes all items) CONNECTOR WEDGE LOCK CONNECTOR TERMINAL

TH255

Rev. C

10-27

ELECTRICAL Figure 10-12 AC System Harness

WH99

X136

2

3

1

3

SN137-2

SN137-1 PAL4631

10-28

TH255

31200363

ELECTRICAL Figure 10-12 AC System Harness Item

Part Number

Qty.

1 2 3

312-3325 362-6355 334-4127 334-5866

1 1 1 2

31200363

Description AC SYSTEM HARNESS, (includes all items) CONNECTOR TERMINAL HOUSING TERMINAL

TH255

Rev. B

10-29

ELECTRICAL Figure 10-13 Boom Aux Harness

1

2

X1

X1

10-30

PAL4641

TH255

31200363

ELECTRICAL Figure 10-13 Boom Aux Harness Item

Part Number

Qty.

1 2

309-6434 334-4129 304-2606

1 1 1

31200363

Description

Rev.

BOOM AUX HARNESS, (includes all items) CONNECTOR CONNECTOR

TH255

10-31

ELECTRICAL Figure 10-14 LSI Timer Install

104 105

102 103

4 2

3

1 5 101

PAL5090

10-32

TH255

31200363

ELECTRICAL Figure 10-14 LSI Timer Install Item

1 2 3 4 5 101 102 103 104 105

Part Number

Qty.

342-6734

1

297-7013 298-7363 298-7900 342-6730 342-6732 334-5866 323-7236 334-4128

1 1 1 1 1 4 1 1 1 1

334-5961

Description LSI TIMER INSTALL, (AUS), (not available to order, see items 1 thru 5 for service) HEX HD CAPSCREW, 1/4-20X1 1/2, GR5 WASHER, 1/4 HEX LOCK NUT, 1/4-20 TIME DELAY RELAY LSI INTERFACE HARNESS, (includes items 101 thru 105) CONNECTOR CONNECTOR LOCKING WEDGE CONNECTOR LOCKING WEDGE

Rev. A

A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200363

TH255

10-33

ELECTRICAL Figure 10-15 LMI Install

7 4 5 6 PAL5240

10-34

TH255

31200363

ELECTRICAL Figure 10-15 LMI Install Item

Part Number

Qty.

4 5 6 7

312-3307 312-3286 8T-4121 320-9307 327-5266

1 2 2 1 1

31200363

Description LMI INSTALL, (not available to order, see items 4 thru 7 for service) HEX HD CAPSCREW, M10X40, GR10.9 WASHER, 10MM REAR AXLE LMI SENSOR LMI HARNESS

TH255

Rev. E

10-35

ELECTRICAL Figure 10-16 Speedometer Sensor Install

1 2

10-36

PAL5670

TH255

31200363

ELECTRICAL Figure 10-16 Speedometer Sensor Install Item

1 2

31200363

Part Number

Qty.

323-5840

1

323-5841 340-5277

1 1

Description SPEEDOMETER INSTALL, (not available to order, see items 1 thru 2 for service) SPEEDOMETER SENSOR WASHER SEAL

TH255

Rev. E

10-37

ELECTRICAL

This Page Intentionally Left Blank

10-38

TH255

31200363

SECTION 11 DECALS

31200363

TH255

DECALS Figure 11-1 Decal Installation

9

302 307

304 21

1

17

16

17 13 19 2

9 18

17

305

301

3 13

20 6 101

1 2

15 PAL4320

11-2

TH255

31200363

DECALS Figure 11-1 Decal Installation (Continued)

A

A A

303

308

A

17

ISO

24 13

306

A

251

201 202 203 204

1 17

B

24

2 4 17

401 501 601 701 801

XXXXX

CE

10

XXX

7

26 29 11

12

19

14

VIEW A-A VIEW OF BATTERY COVER

23

25

8 102

27

5

31200363

PAL4332

TH255

11-3

DECALS Figure 11-1 Decal Installation Item

Part Number

Qty.

Description

Rev.

324-8741

Ref

I

324-8742

Ref

330-4920 330-4921 323-5615 330-4923 323-5616 314-5318 303-4939 314-5319 314-5320 303-4950 314-5321 314-5322 303-4942 314-5323 303-4944 314-5324 303-4946 314-5325 303-4947 314-5326 303-4943 314-5327 303-4945

25 26 27 29 101 102

303-4962 329-3635 329-3667 323-7256 323-7259 298-8438 314-5315 303-4949 314-5316 303-4948 323-4284 323-6667 324-9476 326-1160 303-4940 303-4941

4 4 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 3 3 1 1 2 1 6 1 2 1 1 1 1 1 1 1 1 1 1 1 1

ISO COMMON DECAL INSTALLATION, (CE, AUS), (ANSI - if equipped), (not available to order, see items 1 thru 29 for service) ASME COMMON DECAL INSTALLATION, (ANSI - if equipped), (not available to order, see items 1 thru 3, 5, 7, 9 thru 14, 16, 20, 21, 23 thru 27, 29 & 101 thru 102 for service) LIFT DECAL TIE DOWN DECAL ETHER START WARNING DECAL, (ISO) ETHER START WARNING DECAL, (ASME) PARK BRAKE DECAL, (ISO) BATTERY WARNING DECAL, (ISO) BATTERY WARNING DECAL, (ASME) CARRY PERSONNEL DECAL, (ISO) DO NOT JUMP DECAL, (ISO) DO NOT JUMP DECAL, (ASME) ELECTROCUTION HAZARD DECAL, (ISO) MOVING PARTS DECAL, (ISO) ROTATING PART WARNING DECAL, (ASME) READ MANUAL DECAL, (ISO) READ MANUAL DECAL, (ASME) TIP OVER WARNING DECAL, (ISO) TIP OVER WARNING DECAL, (ASME) VEHICLE ROLL AWAY DECAL, (ISO) VEHICLE ROLL AWAY DECAL, (ASME) PINCH POINT DECAL, (ISO) PINCH POINT DECAL, (ASME) RUN-OVER HAZARD DECAL, (ISO) RUN-OVER HAZARD DECAL, (ASME) REFLECTOR, (ISO) HYDRAULIC OIL FILL DECAL REFLECTOR, (ISO) READ OPERATORS MANUAL DECAL, (ISO) CYLINDER LOCK WARNING DECAL, (ISO) EMERGENCY EXIT DECAL OIL LEVEL DECAL CRUSH HAZARD WARNING DECAL, (ISO) CRUSH HAZARD WARNING DECAL, (ASME) NO RIDERS DECAL, (ISO) NO RIDERS DECAL, (ASME) FUSE COVER DECAL MAINTENCE CHART JOYSTICK DECAL LUBE CHART ATTACHMENT FALLING OFF WARNING DECAL, (ASME) CONTACTING POWER LINES WARNING DECAL, (ASME)

201 202 203

298-8743 298-0576 298-0556

1 1 1

BOOM ANGLE INDICATOR BOOM ANGLE DECAL LOCKNUT, 7/16-14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24

11-4

TH255

H

31200363

DECALS Figure 11-1 Decal Installation (Continued) Item

Part Number

Qty.

204 251

298-7366 323-6668

3 1

324-8744

Ref

324-8743

Ref

342-6739

R

301 302 303 304 305 306 307 308

213-2243

299-0354

1 1 1 1 1 1 4 1

401

327-0051

1

327-0052 327-0053 327-0054 327-0055 327-0056 327-0057

1 1 1 1 1 1

335-7014

1

335-7015 335-7016 335-7017 337-3086 337-3087 337-3088 337-3089 337-3090

1 1 1 1 1 1 1 1 1

327-0761

1

327-0762 327-0763 337-3091 337-3092 337-3093 337-3094 337-3095

1 1 1 1 1 1 1

501

601

31200363

323-6665 323-6666 323-6942 326-1161

Description

Rev.

FLAT WASHER, 7/16 BOOM EXTEND DECAL BRAND DECAL INSTALLATION, (CE), (not available to order, see items 301 thru 307 for service) BRAND DECAL INSTALLATION, (ANSI), (not available to order, see items 302 thru 305 & 307 for service) BRAND DECAL INSTALLATION, (AUS), (not available to order, see items 301 & 303 thru 308 for service) CATERPILLAR FILM DECAL S/N PLATE L.H. BOOM DECAL R.H. BOOM DECAL ENGINE POD DOOR DECAL 105dB ACOUSTIC DECAL AMTAK FASTENER TILT ANGLE GAUGE

E E C

LOAD CHART BOOKLET, (ENGLISH UNIT), (ANSI - if equipped), (use with standard quick coupler) LOAD CHART COVER CARRIAGE W/FORKS LOAD CHART ROTATE/SIDE TILT CARRIAGE LOAD CHART 1.0 CU. YD BUCKET LOAD CHART 1.7 CU. YD BUCKET LOAD CHART GRAPPLE BUCKET LOAD CHART

A

LOAD CHART BOOKLET, (ENGLISH UNIT), (ANSI - if equipped), (use with universal quick coupler) LOAD CHART COVER CARRIAGE W/FORKS LOAD CHART ROTATE/SIDE TILT CARRIAGE LOAD CHART 0.48 CU. YD BUCKET LOAD CHART 0.98 CU. YD BUCKET LOAD CHART 2.6 CU. YD BUCKET LOAD CHART GRAPPLE BUCKET LOAD CHART MACHINE MOUNTED LIFTING HOOK LOAD CHART SIDE SHIFT, LOAD CHART

E

LOAD CHART BOOKLET, (METRIC UNIT), (CE), (use with universal quick coupler) LOAD CHART COVER CARRIAGE W/FORKS LOAD CHART MULTI-PURPOSE BUCKET LOAD CHART 0.82 CU. METER BUCKET LOAD CHART 2.00 CU. METER BUCKET LOAD CHART GRAPPLE BUCKET LOAD CHART MACHINE MOUNTED LIFTING HOOK LOAD CHART

A

TH255

11-5

DECALS Figure 11-1 Decal Installation (Continued) Item

Part Number

701

Qty. 1 1 1 1 1 1

801

355-2221

1

355-2223 355-2224 355-2225 355-2226 355-2227 355-2228 355-2229 355-2230

1 1 1 1 1 1 1 1

Description

Rev.

LOAD CHART BOOKLET, (METRIC UNIT), (CE) (use with standard quick coupler) LOAD CHART COVER CARRIAGE W/FORKS LOAD CHART 1.0 CU. YD BUCKET LOAD CHART 1.7 CU. YD BUCKET LOAD CHART GRAPPLE BUCKET LOAD CHART

A

LOAD CHART BOOKLET, (METRIC UNIT), (AUS) (use with universal quick coupler) LOAD CHART COVER MACHINE MOUNTED LIFTING HOOK LOAD CHART ROTATE/SIDE TILT CARRIAGE LOAD CHART MULTI-PURPOSE BUCKET LOAD CHART 0.82 CU. METER BUCKET LOAD CHART 2.0 CU. METER BUCKET LOAD CHART GRAPPLE BUCKET LOAD CHART SIDE SHIFT CARRIAGE LOAD CHART

B

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.

11-6

TH255

31200363

DECALS Figure 11-1 Decal Installation (Continued) Item

31200363

Part Number

Qty.

Description

TH255

Rev.

11-7

DECALS

This Page Intentionally Left Blank

11-8

TH255

31200363

SECTION 12 MAINTENANCE PARTS LIST MAINTENANCE PARTS LIST

Part Number

Description

Qty./Machine

252-6338 1R-1804 263-2162 130-9888 331-5426

Engine Primary Fuel Filter, (see Figure 4-3) Secondary Fuel Filter, (see Figure 4-3) Engine Oil Dipstick, (see Figure 4-3) Engine Oil Filler Cap, (see Figure 4-2) Engine Oil Filler Cap Seal, (see Figure 4-2)

319-7540 319-7539 319-7538 231-3761 7W-2326 1G-8878 9L-0895 299-0912 298-7224 330-3831 309-6453 115-2422 254-2269

Engine General Air Filter Cover Assy, (see Figure 4-5) Secondary Element, (see Figure 4-5) Primary Element, (see Figure 4-5) Air Filter Precleaner, (see Figure 1-1) Engine Oil Filter, (see Figure 4-3) Hydraulic Oil Replacement Filter, (see Figure 4-1) Belt, Fan, (see Figure 4-3) Radiator Cap, (see Figure 4-4) Fuel Cap Assy, (see Figure 1-2) Hydraulic Filter Assy, (see Figure 4-1) Belt, Air Conditioning, (see Figure 6-8) Battery, 12 Volt, (see Figure 10-1) Thermostat, (see Figure 4-3)

1 1 1 1 1 1 1

299-7134 299-7156 322-0771 299-7103

Axles Breather, (see Figure 5-2) Plug, Front/Rear Hub, (see Figure 5-2) Plug, Front/Rear Hub Magnetic, (see Figure 5-2) Plug, Rear Hub, (see Figure 5-3)

4 1 1 2

317-8722 317-8663 317-8664 319-7706 319-7707 317-8666 317-6366 317-6321 327-5627 317-6318 317-6319 317-6317 318-4661 318-4662 318-4660 309-9162 317-6320 331-9982

Cabin Dome Light Assy, (see Figure 6-9) Switch, Front Washer, (see Figure 10-4) Switch, Front Wiper, (see Figure 10-4) Switch, Fan & Temp, (Rotary), (see Figure 6-7) Switch, A/C, (see Figure 6-7) Switch, Roof & Rear Wiper/Washer, (see Figure 10-4) Switch, Lift/Loader, (see Figure 10-4) Switch, Steer Select, (see Figure 10-4) Switch, Hydraulic Quick Coupler, (see Figure 10-4) Switch, Horn, (see Figure 10-4) Switch, Joystick Lockout, (see Figure 10-4) Switch, Hazard, (see Figure 10-4) Switch, Front Worklight, (see Figure 10-4) Switch, Rear Worklight, (see Figure 10-4) Switch, Beacon, (see Figure 10-4) Switch, Boom Worklight, (see Figure 10-4) Switch, Park Brake, (see Figure 10-4) Switch, Auxiliary Hydraulics Pressure Relief Switch, (see Figure 10-4)

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

31200363

TH255

1 1 1 1 1

1 1

12-1

MAINTENANCE PARTS LIST

Part Number 309-6326 319-7663 319-7661 317-8667 317-6322 330-8272 319-7635 336-7170 299-0928 330-8280 299-0354 317-6338

317-8717 317-8717 317-8718 309-6292 309-6293 309-6300 317-3292 317-3293 309-6295 309-6297 309-6275

309-2852 334-5135 312-3294 312-3299 312-3298 298-6870 325-7701 325-4915 317-3316 317-3297 317-3277 317-3288 343-3807

309-2839 323-6144 315-4262

12-2

Description Joystick, (see Figure 7-1) Joystick Boot, (see Figure 7-1) Joystick Handle Assy, (see Figure 7-1) Lever, Turn Signal/Headlight, (see Figure 10-2) Lever, FNR, (see Figure 7-2) Door Latch w/Key, (see Figure 6-3) Blade, Roof/Rear Wiper, (see Figure 6-6) Blade, Front Wiper, (see Figure 6-6) Windshield Wiper Motor, (see Figure 6-6) Seat Belt, 2 in, (see Figure 6-5) Strap, Door, (see Figure 6-3) Frame Level Indicator, (see Figure 6-1) Fuse/Relay Holder, (see Figure 10-5)

Qty./Machine 1 1 1 1 1 1 2 1 1 1 1 1 1

Boom Boom Hose, Twinline, (Tilt & Aux), (Mechanical Quick Coupler), (see Figure 8-8) Boom Hose, Twinline, (Tilt), (Hydraulic Quick Coupler), (see Figure 8-9) Boom Hose, Triline, (Aux), (Hydraulic Quick Coupler), (see Figure 8-9) Shim, 0.134, (see Figure 2-2) Shim, 0.0747, (see Figure 2-2) Shim, 0.0747, (see Figure 2-2) Shim, 0.0359, (see Figure 2-2) Shim, 0.0359, (see Figure 2-2) Wear Pad, 15.88, (see Figure 2-2) Wear Pad, 15.9, (see Figure 2-2) Wear Pad Spacer, 1.00, (see Figure 2-2)

2 1 1 2 2 6 6 6 8 4 2

Chassis Fuel Tank Cover Gasket, (see Figure 1-1) Hydraulic/Fuel Tank Plug, (see Figure 1-1) Power Module Relay, Green, (see Figure 10-1) Power Module Relay, Red, (see Figure 10-1) Power Module Relay, Yellow, (see Figure 10-1) Horn, (see Figure 10-1) Back Up Alarm, (CE, AUS), (see Figure 10-1) Back Up Alarm, (ANSI), (see Figure 10-1) Compression Latch, (Engine Hood), (see Figure 1-1) Air Intake Hood Seal, (Engine Hood), (see Figure 1-1) Hinge, (Engine Hood), (see Figure 1-1) Compression Latch, (Engine Compartment Door), (see Figure 1-1) Gas Spring, (Engine Hood), (see Figure 1-1) Reflector, (see Figure 11-1)

1 2 1 1 1 1 1 1 1 1 1 1 1 2

Hydraulic Hydraulic Tank Cover Gasket, (see Figure 1-1) Hydraulic Cap Assy, (see Figure 1-1) Seal Kit, Comp. Cylinder, (see Figure 9-4)

1 1 1

TH255

31200363

MAINTENANCE PARTS LIST

Part Number 315-4273 315-4262 315-4255 319-7691 319-7688 319-7671 315-4248 315-4271 315-4263

324-8742 324-8741 298-0576 323-6668 323-6942 323-6666 323-6665

5P-8500

31200362 31200364 31200363

31200363

Description Seal Kit, Extend/Retract Cylinder, (see Figure 9-2) Seal Kit, Tilt Cylinder, (see Figure 9-3) Seal Kit, Lift Cylinder, (see Figure 9-1) Seal Kit, Park Brake Lever, (see Figure 9-15) Seal Kit, Brake Master Cylinder, (see Figure 9-15) Seal Kit, Steer Select Valve, (see Figure 9-12) Bushings, Tilt/Lift Cylinder, (see Figure 9-3) Bushings, Extend/Retract Cylinder, (see Figure 9-2) Bushings, Comp Cylinder, (see Figure 9-4)

Qty./Machine 1 1 1 1 1 1 4 4 4

Decals Decals, Complete Set, (ASME), (see Figure 11-1) Decals, Complete Set, (ISO), (see Figure 11-1) Boom Angle Decal, (see Figure 11-1) Boom Extend Decal, (see Figure 11-1) Decal, Door, CAT, (see Figure 11-1) Decal, TH255 RH Boom, CAT, (see Figure 11-1) Decal, TH255 LH Boom, CAT, (see Figure 11-1)

1 1 1 1 1 1 1

Misc.

Ignition Key Exterior Door Key Padlock Operation & Maintenance Manual Service Manual Parts Manual

1 1 1 1 1 1

TH255

12-3

MAINTENANCE PARTS LIST

Part Number

12-4

Description

TH255

Qty./Machine

31200363

SECTION 13 PART NUMBER INDEX PART NUMBER INDEX Part Number

Page

003-6271 ........................ 6-25 0275506CP .................... 5-29 0275507CP .................... 5-29 030-8294 .......................... 1-4 1001080228 ................... 5-29 1001081218CP .............. 5-29 1001081219CP .............. 5-29 1001081220CP .............. 5-29 1001081221CP .............. 5-29 1001081222 ................... 5-29 1001112556CP .............. 5-29 1001112557CP .............. 5-29 113-8490 ...........10-15, 10-17 113-8491 ...........10-15, 10-17 113-8492 ...................... 10-15 115-2422 ........................ 10-3 122-1084 ........................ 6-15 124-3548 ...................... 10-15 129-3178 ...................... 10-11 130-9888 .......................... 4-5 131-5879 ........................ 2-11 132-7551 ........................ 2-11 141-2759 ...........10-15, 10-17 141-2760 ...........10-15, 10-17 144-0195 .................6-5, 6-19 154-3197 .......................... 6-5 160-8500 .......................... 7-9 166-2560 ........................ 2-11 176-1477 ...................... 10-17 178-9983 .......................... 6-5 179-4324 ...............8-17, 10-3 187-0789 ...................... 10-11 192-0089 .......................... 1-7 192-2637 ........................ 2-11 192-2645 ........................ 2-11 195-6754 ........................ 2-11 1G-8878 ........................... 4-3 1R-1804 ........................... 4-7 206-0828 ........................ 2-11 206-0829 ........................ 2-11 206-0830 ........................ 2-11 209-8994 ........................ 2-11 211-0089 .......................... 1-4 213-2243 ........................ 11-5 213-8350 ...................... 10-23 213-8351 ...................... 10-23 225-3142 .......................... 4-7 230-4011 ...................... 10-17 231-3761 .......................... 1-4 232-2551 .......................... 4-7 238-8247 ...................... 10-17 252-1436 ........................ 3-13 252-1438 ........................ 3-13 252-1456 ........................ 3-13 252-6338 .......................... 4-7 254-2269 .......................... 4-7 263-2162 .......................... 4-7 272-2838 ...................... 10-21 272-2840 ...................... 10-17

31200363

Part Number

Page

272-3089........................ 6-25 279-8796.......................... 1-8 281-0791.......................... 1-8 281-5863........................ 8-17 295-3437........................ 9-23 297-7011................... 1-4, 7-9 297-7012 4-3, 6-5, 6-25, 8-25, 10-3 297-7013...................... 10-33 297-7016............ 1-4, 1-5, 1-7 297-7017................... 1-5, 7-9 297-7018.......................... 2-9 297-7020............... 8-21, 8-23 297-7021 1-4, 1-7, 1-23, 8-11, 8-19, 8-21, 8-23, 10-7 297-7022...... 1-15, 8-21, 8-23 297-7029............ 4-3, 4-9, 8-7 297-7030............... 1-23, 8-19 297-7031................... 2-9, 7-5 297-7032........................ 6-25 297-7034........................ 8-23 297-7041.......................... 2-7 297-7077.......................... 1-7 298-0402.......................... 4-5 298-0414............... 8-19, 8-23 298-0462................... 8-3, 8-9 298-0463........................ 8-21 298-0464...... 8-21, 8-25, 8-27 298-0466........ 8-7, 8-17, 8-19 298-0468.......................... 8-7 298-0469.......................... 8-7 298-0470.......................... 8-3 298-0471..... 2-9, 5-3, 8-3, 8-7 298-0473.......... 8-3, 8-9, 8-29 298-0475............... 8-25, 8-27 298-0476.......................... 8-7 298-0488.......................... 2-9 298-0492........................ 8-29 298-0494.......................... 8-7 298-0496. 8-3, 8-7, 8-27, 8-29 298-0497........................ 8-21 298-0498........................ 8-27 298-0507........................ 8-27 298-0508............... 8-25, 8-27 298-0522.......................... 8-7 298-0541........ 1-15, 4-9, 10-3 298-0549........................ 10-4 298-0552.......... 1-5, 1-7, 10-7 298-0553........................ 10-3 298-0556........................ 11-4 298-0559.......................... 4-3 298-0568................... 1-5, 2-3 298-0576........................ 11-4 298-1540.......................... 1-8 298-1578.......................... 6-4 298-1580... 2-7, 2-9, 2-11, 8-4 298-1581................. 6-27, 7-9 298-1612.......................... 2-3

Part Number

Page

298-1620 ........................ 6-22 298-1631 .......................... 6-6 298-1638 .......................... 8-9 298-1656 ......... 8-4, 8-7, 8-11 298-1746 .......................... 6-6 298-1751 ........................ 1-15 298-1857 ....... 5-9, 5-21, 5-22 298-1864 ....... 1-15, 5-9, 5-21 298-1865 .................5-9, 5-21 298-1878 ........................ 5-13 298-1879 ........................ 5-13 298-1880 ........................ 5-13 298-6828 ........................ 8-23 298-6870 ........................ 10-3 298-7030 .......................... 6-6 298-7082 .......................... 7-3 298-7224 .......................... 1-8 298-7297 .......................... 4-9 298-7314 .......................... 2-3 298-7343 ........................ 4-13 298-7355 8-3, 8-7, 8-13, 8-15, 9-35 298-7356 ...............8-13, 8-15 298-73588-7, 8-13, 8-15, 8-29 298-7363 ... 1-4, 1-5, 4-3, 6-4, 8-3, 8-15, 8-25, 10-3, 10-4, 10-7, 10-33 298-7364 . 1-4, 1-5, 1-7, 1-15, 4-9, 6-25, 7-9, 8-11, 8-19, 8-23 298-7365 . 2-9, 4-3, 8-7, 8-23, 10-3 298-7366 ...............6-25, 11-5 298-7367 ...................1-7, 2-7 298-7368 ...............1-17, 1-19 298-7368 ........................ 1-19 298-7369 ......... 1-7, 1-8, 2-11 298-7372 ..... 6-25, 8-15, 8-29 298-7373 .......................... 1-5 298-7374 ...... 1-23, 4-9, 6-25, 8-25, 8-27 298-7375 .......................... 4-3 298-7377 ........................ 10-3 298-7378 .................7-9, 10-3 298-7380 .................2-9, 10-3 298-7383 .................1-7, 2-11 298-7393 .......................... 4-5 298-7394 .................1-4, 1-15 298-7395 .......................... 6-6 298-7842 ........................ 8-29 298-7846 .... 1-23, 8-19, 8-21, 8-23 298-7900 .............10-3, 10-33 298-7971 ........................ 10-3 298-7972 ........................ 10-3 298-7981 .......................... 1-7 298-7987 ........................ 10-7 298-8010 ........................ 2-11

TH255

Part Number

Page

298-8051 ............... 1-17, 1-19 298-8052 .1-7, 1-8, 1-17, 1-21 298-8290 ........ 1-15, 5-9, 5-21 298-8380 .......................... 4-3 298-8435 .......................... 4-3 298-8438 ........................ 11-4 298-8581 .......................... 6-6 298-8669 ........................ 6-17 298-8726 ........................ 6-17 298-8743 ........................ 11-4 299-0197 ........................ 5-22 299-0209 .......................... 7-3 299-0210 .......................... 7-3 299-0312 ...................... 10-17 299-0334 .......................... 1-8 299-0350 ...................... 10-17 299-0353 .......................... 4-9 299-0354 ................. 6-4, 11-5 299-0471 ........................ 8-27 299-0473 ............... 9-33, 9-37 299-0485 ................. 5-9, 5-21 299-0498 .......................... 7-3 299-0508 ........................ 5-19 299-0611 ........................ 9-33 299-0821 ................. 5-6, 5-22 299-0834 .......................... 7-3 299-0903 ........................ 9-33 299-0912 .......................... 4-9 299-0921 ........................ 6-17 299-0922 ........................ 6-17 299-0924 ........................ 6-17 299-0925 ........................ 6-17 299-0928 ........................ 6-17 299-0949 .....1-23, 8-19, 8-21, 8-23 299-0953 .......................... 7-3 299-0967 .......................... 7-3 299-0983 ........................ 5-13 299-0986 .......................... 7-3 299-6637 ........................ 6-17 299-7096 ...................... 10-17 299-71035-9, 5-13, 5-21, 5-22 299-7107 ........... 10-17, 10-21 299-7134 ..........5-5, 5-9, 5-21 299-7156 ..........5-5, 5-9, 5-21 299-7161 ................. 5-6, 5-22 2L-1701.......................... 3-13 300-6078 ............... 2-11, 8-25 300-6079 ............... 2-11, 8-25 300-6084 ............... 2-11, 8-25 300-6095 ........................ 8-23 300-6096 ................. 8-3, 8-17 300-6101 .......................... 4-3 300-6103 ........ 2-9, 2-11, 8-25 301-9752 ........................ 3-13 303-4736 ........................ 9-17 303-4737 ......8-25, 8-27, 10-3 303-4741 ................... 3-3, 3-5 303-4749 ........................ 10-4

13-1

PART NUMBER INDEX Part Number

Page

303-4754 ................... 8-7, 8-9 303-4758 ................... 4-3, 8-7 303-4759 .......................... 8-4 303-4760 ............... 8-23, 8-29 303-4774 ........................ 10-3 303-4779 ................... 1-5, 4-5 303-4780 ........................ 10-7 303-4782 ................... 3-3, 3-5 303-4783 ........................ 1-15 303-4787 ...................... 10-11 303-4788 ........1-7, 9-17, 10-7 303-4790 ........................ 4-13 303-4795 ........................ 6-25 303-4796 ........................ 8-19 303-4828 ........................ 10-4 303-4829 ........................ 10-4 303-4911 ........................ 1-25 303-4939 ........................ 11-4 303-4940 ........................ 11-4 303-4941 ........................ 11-4 303-4942 ........................ 11-4 303-4943 ........................ 11-4 303-4944 ........................ 11-4 303-4945 ........................ 11-4 303-4946 ........................ 11-4 303-4947 ........................ 11-4 303-4948 ........................ 11-4 303-4949 ........................ 11-4 303-4950 ........................ 11-4 303-4955 ........................ 10-7 303-4956 ........................ 10-7 303-4957 ................... 3-3, 3-5 303-4962 ........................ 11-4 303-4975 ........................ 10-7 303-4976 ........................ 10-7 303-4988 ................... 3-3, 3-5 303-8559 .......................... 5-3 303-8599 ........................ 6-25 303-8609 ........................ 9-17 304-2250 ........................ 9-17 304-2270 ........................ 9-17 304-2271 ........................ 9-17 304-2294 ........................ 9-17 304-2295 ........................ 9-17 304-2602 ........................ 5-13 304-2606 ...................... 10-31 304-2623 ...................... 10-19 304-2626 ........................ 6-17 304-2648 ........................ 6-11 304-3181 ........................ 6-11 304-3781 ............... 1-17, 1-19 304-3813 ........................ 9-17 304-4555 .......................... 1-5 304-4564 ........................ 9-17 305-2107 ............... 10-7, 10-8 305-2108 ............... 10-7, 10-8 305-2109 ........................ 10-8 305-5426 ............... 5-10, 5-21 305-5449 10-17, 10-19, 10-21

13-2

Part Number

Page

305-5450 .......... 10-17, 10-21 305-5467 .......... 10-19, 10-21 307-9604 ..........................4-5 309-2832 ..........................1-7 309-2834 ..........................1-5 309-2835 1-4, 1-7, 1-17, 1-21 309-2837 ..........................1-7 309-2838 ..........................1-5 309-2839 ..........................1-5 309-2840 ..........................1-7 309-2841 ..........................1-5 309-2843 ..........................1-5 309-2845 ..........................1-7 309-2848 ..........................1-4 309-2849 ..........................1-5 309-2850 ..........................1-5 309-2852 ..........................1-5 309-2853 ....... 1-7, 1-17, 1-21 309-2854 ..........................1-7 309-2855 ..........................1-5 309-2924 ..........................2-7 309-2925 ..........................4-9 309-2927 ..........................5-3 309-2928 ........................5-17 309-2929 ..........................5-3 309-2930 ..........................4-3 309-2931 ..........................4-5 309-2933 ..........................2-7 309-2934 ........................1-15 309-2937 ..........................4-5 309-2938 ........................9-21 309-2939 ..........................8-3 309-2940 ..........................2-7 309-2941 ..........................2-7 309-2955 ..........................2-7 309-2958 ......................10-19 309-2959 ..........................9-3 309-2960 ..........................9-9 309-2963 ..........................8-3 309-2964 ................ 8-3, 8-11 309-2966 ..........................8-3 309-2969 ........................5-17 309-2971 ................ 5-3, 8-11 309-2972 ..........................4-5 309-2973 ........................9-19 309-2974 ......... 1-7, 1-15, 6-6 309-2975 ........................1-15 309-2976 ........................5-27 309-2978 ................ 2-11, 4-5 309-2980 ..........................2-7 309-2982 ..........................4-5 309-2986 ..........................8-3 309-2987 ................ 5-3, 8-11 309-2992 ........................5-27 309-3951 ........................4-11 309-3953 ........................1-15 309-3960 ..........................4-9 309-3961 ..........................4-9 309-3962 ........................1-15

Part Number

Page

309-3966 ........................ 1-15 309-3968 .......................... 4-9 309-3969 ........................ 8-25 309-3970 .......................... 1-8 309-3977 ........................ 4-11 309-3980 .......................... 4-9 309-3982 .......................... 4-9 309-3990 ............... 1-17, 1-19 309-3991 ............... 1-17, 1-19 309-3992 ........1-17, 1-19, 7-5 309-3993 .......................... 4-9 309-3994 ............... 1-17, 1-19 309-3996 ......1-17, 1-19, 8-17 309-3997 ........................ 4-11 309-4000 ........................ 1-15 309-4001 .......................... 4-9 309-4002 .......................... 4-5 309-6235 .......................... 6-5 309-6238 .......................... 6-5 309-6239 .......................... 2-3 309-6240 .......................... 2-3 309-6258 .......................... 2-5 309-6261 .......................... 2-3 309-6262 .......................... 2-3 309-6263 .......................... 2-3 309-6266 .......................... 2-3 309-6268 ........................ 8-19 309-6269 ........................ 8-19 309-6270 ........................ 8-21 309-6271 ........................ 8-21 309-6272 .......................... 2-3 309-6273 .......................... 2-3 309-6274 ........................ 9-33 309-6275 .......................... 2-5 309-6276 ............... 8-21, 8-23 309-6278 .......................... 9-7 309-6279 .......................... 9-5 309-6291 .......................... 2-5 309-6292 .......................... 2-5 309-6293 .......................... 2-5 309-6294 .......................... 2-3 309-6295 .......................... 2-5 309-6297 .......................... 2-5 309-6300 .......................... 2-5 309-6301 ................. 2-3, 8-23 309-6302 .......................... 2-3 309-6303 .......................... 2-3 309-6305 .......................... 2-3 309-6306 .......................... 2-3 309-6309 ........2-9, 8-21, 8-23 309-6310 ........2-9, 8-21, 8-23 309-6311 ........................ 8-19 309-6313 ........................ 8-11 309-6321 ........................ 8-19 309-6322 .......................... 8-3 309-6323 ........................ 9-17 309-6325 .......................... 8-9 309-6326 .......................... 7-3 309-6328 .......................... 4-5

TH255

Part Number

Page

309-6332.......................... 8-7 309-6334........................ 9-33 309-6335...................... 10-13 309-6343........................ 8-25 309-6346. 8-3, 8-7, 8-13, 8-15 309-6347.......................... 8-9 309-6349.......................... 8-3 309-6355........................ 8-23 309-6359........................ 8-23 309-6360........................ 9-33 309-6361...... 8-13, 8-15, 8-29 309-6362.......................... 8-3 309-6367.......................... 8-9 309-6402........................ 6-25 309-6404................. 2-9, 2-11 309-6405.......................... 4-5 309-6407.......................... 1-7 309-6421........................ 8-23 309-6422........................ 8-23 309-6425........................ 8-23 309-6426........................ 8-23 309-6429.......................... 2-7 309-6430.......................... 2-7 309-6434...................... 10-31 309-6440........................ 6-25 309-6443........................ 6-25 309-6444........................ 6-25 309-6445........................ 6-25 309-6448.......................... 6-4 309-6449.......................... 6-4 309-6451.......................... 6-4 309-6452.......................... 6-4 309-6453........................ 6-25 309-6461................. 4-5, 6-25 309-8523.......................... 2-9 309-8524........................ 9-11 309-8533.......................... 2-9 309-8558.......................... 2-9 309-8559.......................... 2-9 309-9036.......................... 1-5 309-9037.......................... 1-8 309-9039........................ 5-29 309-9151........................ 1-17 309-9152........................ 1-17 309-9154............... 1-17, 1-19 309-9162...................... 10-13 309-9163........................ 1-19 309-9164...................... 10-11 309-9165........................ 1-17 309-9166........................ 1-17 309-9167.......................... 1-4 309-9179........................ 3-13 309-9180........................ 3-13 309-9181........................ 3-13 309-9184. 3-3, 3-5, 3-17, 4-13 309-9190................... 3-3, 3-5 309-9191............... 1-17, 1-19 309-9192................... 3-3, 3-5 309-9193............... 1-17, 1-19

31200363

PART NUMBER INDEX Part Number

Page

309-9194 ...............1-17, 1-19 312-3275 ........................ 10-3 312-3277 ........................ 5-17 312-3278 ........................ 10-3 312-3279 ........................ 10-3 312-3282 .......................... 2-9 312-3286 ...................... 10-35 312-3293 ........................ 9-29 312-3294 ........................ 10-3 312-3295 ........................ 10-3 312-3296 ........................ 10-3 312-3297 .......................... 8-3 312-3298 ........................ 10-3 312-3299 ........................ 10-3 312-3300 ...................... 10-17 312-3302 .......................... 1-8 312-3307 ...................... 10-35 312-3309 ........................ 6-27 312-3310 ...................... 10-27 312-3311 ........................ 5-29 312-3312 ........................ 5-29 312-3325 ...................... 10-29 312-3326 .......................... 4-9 312-3327 .......................... 4-9 312-3328 .......................... 4-9 312-3330 ........................ 10-3 312-3331 ........................ 6-27 312-3332 ...................... 10-11 312-3338 .......................... 2-9 312-3342 ........................ 5-29 312-3345 .......................... 4-5 312-3346 .......................... 2-9 312-3347 ........................ 10-3 312-3348 .......................... 8-3 314-5315 ........................ 11-4 314-5316 ........................ 11-4 314-5318 ........................ 11-4 314-5319 ........................ 11-4 314-5320 ........................ 11-4 314-5321 ........................ 11-4 314-5322 ........................ 11-4 314-5323 ........................ 11-4 314-5324 ........................ 11-4 314-5325 ........................ 11-4 314-5326 ........................ 11-4 314-5327 ........................ 11-4 315-3886 ........................ 6-27 315-4195 ........................ 10-3 315-4196 ........................ 10-3 315-4197 ........................ 10-3 315-4207 .......................... 1-4 315-4214 ........................ 6-25 315-4245 ........................ 5-29 315-4248 ...................9-3, 9-7 315-4249 .......................... 9-3 315-4250 .......................... 9-3 315-4251 .......................... 9-3 315-4252 .......................... 9-3 315-4253 ............9-3, 9-7, 9-9

31200363

Part Number

Page

315-4254............ 9-3, 9-5, 9-7 315-4255.......................... 9-3 315-4256.......................... 9-7 315-4257.......................... 9-7 315-4258.......................... 9-7 315-4259................... 9-7, 9-9 315-4260.......................... 9-7 315-4261.......................... 9-7 315-4262................... 9-7, 9-9 315-4263.......................... 9-9 315-4264.......................... 9-9 315-4265.......................... 9-9 315-4266.......................... 9-5 315-4267.......................... 9-5 315-4268.......................... 9-5 315-4269.......................... 9-5 315-4270.......................... 9-5 315-4271.......................... 9-5 315-4272.......................... 9-5 315-4273.......................... 9-5 315-4274.......................... 4-5 315-4275.......................... 4-5 315-4276.......................... 4-5 315-4277.......................... 9-7 315-4278.......................... 9-3 315-4279................... 9-7, 9-9 316-7999........................ 10-7 316-8000........................ 10-8 316-9019............... 1-17, 1-19 316-9020........................ 9-17 317-0088.......................... 6-4 317-3255...................... 10-11 317-3261.......................... 4-5 317-3263.......................... 6-6 317-3264.......................... 6-6 317-3265.......................... 1-7 317-3268........................ 1-15 317-3270...................... 10-11 317-3271.......................... 1-5 317-3273.......................... 1-5 317-3277................... 1-5, 4-3 317-3280.......................... 1-5 317-3285.......................... 1-4 317-3286.......................... 1-5 317-3288.......................... 1-5 317-3292.......................... 2-5 317-3293.......................... 2-5 317-3294.......................... 1-5 317-3295.......................... 1-5 317-3297.......................... 1-5 317-3300........................ 1-25 317-3301.......................... 1-5 317-3306.......................... 1-4 317-3316.......................... 1-5 317-3317........................ 1-15 317-3318............... 1-23, 8-19 317-3319.......................... 1-4 317-3320........................ 8-21 317-3321.......................... 8-7

Part Number

Page

317-3322 .......................... 8-7 317-3323 ........................ 8-23 317-3326 .......................... 1-5 317-3329 ........................ 9-19 317-3330 ........................ 9-19 317-3331 ........................ 9-19 317-3332 ........................ 9-17 317-3333 ........................ 9-17 317-3334 ........................ 9-17 317-3335 ........................ 9-17 317-3336 ........................ 9-19 317-3337 ........................ 9-19 317-3338 ........................ 9-19 317-3339 ........................ 5-27 317-3340 ........................ 9-17 317-5912 .......................... 4-3 317-5913 .......................... 8-3 317-5914 .......................... 8-7 317-5915 .......................... 8-7 317-5916 .......................... 8-7 317-5917 .......................... 8-3 317-5921 ........................ 6-25 317-5922 .......................... 8-7 317-5924 .......................... 1-4 317-5930 .......................... 4-5 317-5933 .......................... 4-5 317-5936 .......................... 4-3 317-5941 .......................... 4-5 317-5955 .......................... 4-3 317-5957 .......................... 4-3 317-5958 .......................... 4-3 317-5959 .......................... 4-3 317-5964 .......................... 4-3 317-5965 .......................... 1-4 317-5969 .......................... 4-3 317-5971 ........................ 4-11 317-5972 .......................... 8-7 317-5973 .......................... 8-7 317-5974 .......................... 4-7 317-5975 .......................... 4-5 317-5977 .......................... 4-3 317-5981 .......................... 8-3 317-5982 .......................... 8-7 317-5983 .......................... 8-3 317-5984 .......................... 8-3 317-5986 .......................... 4-5 317-5987 ...................4-3, 8-7 317-6314 .......................... 6-4 317-6316 .......................... 6-4 317-6317 ...................... 10-13 317-6318 ...................... 10-13 317-6319 ...................... 10-13 317-6320 ...................... 10-13 317-6321 ...................... 10-13 317-6322 .......................... 7-5 317-6324 .......................... 7-5 317-6326 .......................... 6-4 317-6327 ...................6-5, 6-6 317-6330 .......................... 4-3

TH255

Part Number

Page

317-6332 .......................... 6-4 317-6337 ...................... 10-21 317-6338 ...................... 10-15 317-6339 .......................... 6-6 317-6341 .......................... 6-6 317-6342 .......................... 6-5 317-6343 .......................... 6-5 317-6344 ........................ 6-22 317-6345 ........................ 6-22 317-6347 .......................... 7-5 317-6353 ................... 6-4, 6-5 317-6354 .......................... 6-5 317-6355 .......................... 6-5 317-6356 .......................... 6-5 317-6357 .......................... 6-5 317-6359 .......................... 6-6 317-6360 .......................... 6-6 317-6361 .......................... 6-6 317-6362 .......................... 6-6 317-6363 ........................ 6-22 317-6364 ........................ 6-22 317-6365 ........................ 6-22 317-6366 ...................... 10-13 317-6367 .......................... 6-4 317-6368 .......................... 6-4 317-6369 .......................... 6-4 317-6370 .......................... 6-4 317-6371 ........................ 6-22 317-6372 .......................... 6-4 317-6373 ........................ 8-11 317-6375 .......................... 6-4 317-6376 .......................... 6-4 317-6377 .......................... 6-4 317-6379 .......................... 6-4 317-6380 .......................... 7-5 317-6381 ................... 8-3, 8-9 317-6382 .......................... 8-3 317-6383 .......................... 6-4 317-6384 6-4, 6-5, 6-22, 6-27, 8-11 317-6385 .......................... 6-4 317-6386 .......................... 8-3 317-6387 .......................... 6-4 317-8663 ...................... 10-13 317-8664 ...................... 10-13 317-8665 ...................... 10-13 317-8666 ...................... 10-13 317-8667 ........................ 10-7 317-8668 ................. 6-5, 6-19 317-8669 .......................... 6-5 317-8670 ........................ 6-19 317-8671 ........................ 6-22 317-8672 .......................... 6-5 317-8673 ........ 1-17, 6-5, 10-7 317-8677 ...................... 10-23 317-8678 .......................... 6-4 317-8679 .......................... 6-5 317-8681 ........................ 6-22 317-8682 ........................ 6-22

13-3

PART NUMBER INDEX Part Number

Page

317-8683 .......................... 6-5 317-8684 .......................... 7-5 317-8685 .......................... 6-5 317-8686 .......................... 6-5 317-8687 .......................... 6-5 317-8688 ........................ 6-27 317-8689 .......................... 6-5 317-8690 ........................ 6-19 317-8695 ........................ 6-17 317-8697 ........................ 6-22 317-8698 ................. 6-5, 6-19 317-8699 .......................... 6-5 317-8700 ........................ 6-27 317-8701 ........................ 6-27 317-8702 ........................ 6-27 317-8703 ........................ 6-27 317-8704 ........................ 6-27 317-8705 ........................ 6-27 317-8706 ........................ 6-27 317-8707 ........................ 6-27 317-8708 ........................ 6-27 317-8709 ........................ 6-27 317-8711 ........................ 6-22 317-8712 ........................ 6-22 317-8713 ........................ 6-19 317-8715 .......................... 6-5 317-8717 ............... 8-21, 8-23 317-8718 ........................ 8-23 317-8719 .......................... 8-3 317-8720 ........................ 9-33 317-8721 ........................ 6-27 317-8722 ........................ 6-27 317-8723 ................. 6-5, 6-19 317-8726 ........................ 10-7 317-8727 .......................... 8-3 317-8728 .......................... 8-3 317-8729 .......................... 8-3 318-4658 .......................... 1-5 318-4660 ...................... 10-13 318-4661 ...................... 10-13 318-4662 ...................... 10-13 318-4663 ........................ 10-4 318-4664 ........................ 10-4 318-4665 ........................ 6-25 318-4666 ........................ 6-25 318-4667 ........................ 6-25 318-4668 .......................... 6-4 318-4669 ........................ 6-27 318-4670 ...................... 10-11 318-4671 ...................... 10-25 318-4676 ........................ 10-7 318-4678 ........................ 10-7 318-4683 ........................ 10-7 318-4684 .......................... 6-5 318-4685 ........................ 10-7 318-4686 ........................ 6-27 318-4687 ........................ 6-27 318-4688 ...................... 10-11 318-4693 .......................... 2-9

13-4

Part Number

Page

318-4696 ..........................2-9 318-4702 ..........................2-9 318-4704 ................ 2-9, 2-11 318-4705 ................ 2-9, 2-11 318-4713 ........................9-31 318-4719 ..........................2-9 318-4725 ..........................2-9 318-4729 .............. 8-25, 8-27 318-4730 ..........................6-6 318-4733 ..........................6-6 318-4734 ........................5-27 319-1555 ..........................2-9 319-1599 ........................6-25 319-1600 ........................6-25 319-6783 ..........................8-7 319-7538 ........................4-11 319-7539 ........................4-11 319-7540 ........................4-11 319-7541 ........................4-11 319-7632 ........................10-7 319-7633 ........................10-7 319-7634 ........................5-29 319-7635 ........................6-19 319-7636 ..........................6-5 319-7637 ..........................7-5 319-7640 ..........................6-5 319-7641 ................ 6-5, 8-11 319-7642 ..........................6-5 319-7643 ........................9-21 319-7644 ........................9-21 319-7645 ........................9-21 319-7646 ........................9-21 319-7647 ........................9-21 319-7648 ........................9-21 319-7649 ........................9-21 319-7650 ........................9-21 319-7651 ........................9-21 319-7656 ........................9-21 319-7657 ..........................7-5 319-7658 .............. 9-23, 9-25 319-7659 ........................9-23 319-7660 ........................9-23 319-7661 ..........................7-3 319-7662 ..........................7-3 319-7663 ..........................7-3 319-7664 ........................9-21 319-7665 ........................9-21 319-7666 ........................9-21 319-7667 ........................9-21 319-7670 ........................9-27 319-7671 ........................9-27 319-7672 ........................9-27 319-7673 ........................9-33 319-7674 ........................6-25 319-7676 ........................6-22 319-7677 ........................6-22 319-7678 ........................6-22 319-7679 ........................6-22 319-7680 ........................6-22

Part Number

Page

319-7681 ........................ 6-22 319-7682 .......................... 7-5 319-7683 .......................... 7-5 319-7684 .......................... 7-5 319-7685 .......................... 7-5 319-7686 .......................... 7-5 319-7687 .......................... 7-5 319-7688 ........................ 9-33 319-7689 ........................ 9-33 319-7690 ........................ 9-33 319-7691 ........................ 9-33 319-7692 .......................... 7-5 319-7693 .......................... 7-5 319-7694 .......................... 7-5 319-7695 .......................... 7-5 319-7696 .......................... 7-5 319-7697 ........................ 6-17 319-7698 ........................ 6-17 319-7699 ........................ 9-21 319-7700 ........................ 9-29 319-7701 ........................ 9-21 319-7702 ........................ 9-21 319-7703 ........................ 6-22 319-7704 ........................ 8-11 319-7705 .......................... 8-7 319-7706 ........................ 6-22 319-7707 ........................ 6-22 319-7708 ........................ 6-22 319-7709 ........................ 6-25 319-7710 .......................... 7-3 320-0492 ........................ 6-11 320-0499 ........................ 6-11 320-0508 ........................ 6-11 320-0520 ........................ 6-11 320-0533 ........................ 6-11 320-0534 ................. 6-9, 6-11 320-8405 .......................... 9-7 320-8593 ........................ 9-35 320-8594 ........................ 9-35 320-9307 ...................... 10-35 321-0556 ........................ 3-21 321-4044 ........................ 6-25 321-4045 ........................ 6-25 321-4066 .......................... 1-8 321-5872 ........................ 6-22 321-5873 ........................ 6-22 321-5874 .......................... 6-6 321-7782 .......................... 4-7 322-0637 ................. 5-9, 5-21 322-0638 ................. 8-3, 8-17 322-0639 ................... 1-4, 4-3 322-0640 .......................... 5-5 322-0641 ................. 5-9, 5-21 322-0642 .......................... 5-5 322-0643 .......................... 5-5 322-0644 .......................... 5-5 322-0645 .......................... 5-5 322-0646 ................. 5-5, 5-19 322-0647 ................. 5-5, 5-19

TH255

Part Number

Page

322-0648.......................... 5-5 322-0649................. 5-5, 5-19 322-0650................. 5-5, 5-19 322-0651.......................... 5-5 322-0652................. 5-5, 5-19 322-0653................. 5-5, 5-19 322-0655................. 5-5, 5-19 322-0656.......................... 5-5 322-0657................. 5-5, 5-19 322-0658................. 5-5, 5-19 322-0660........ 5-5, 5-13, 5-19 322-0662................. 5-5, 5-19 322-0663.......................... 5-5 322-0664................. 5-5, 5-19 322-0665.......................... 5-5 322-0666.......................... 5-5 322-0667.......................... 5-5 322-0668.......................... 5-5 322-0669.......................... 5-5 322-0670.......................... 5-5 322-0671.......................... 5-5 322-0672.......................... 5-5 322-0673.......................... 5-5 322-0674.......................... 5-5 322-0675.......................... 5-5 322-0676.......................... 5-5 322-0677.......................... 5-5 322-0678.......................... 5-5 322-0679.......................... 5-6 322-0680.......................... 5-6 322-0682................. 5-6, 5-25 322-0683.......................... 5-6 322-0683.......................... 5-6 322-0684.......................... 5-6 322-0685.......................... 5-6 322-0686........................ 5-13 322-0687........................ 5-13 322-0689........................ 5-13 322-0692........................ 5-13 322-0693........................ 5-13 322-0694........................ 5-13 322-0695........................ 5-13 322-0696........................ 5-13 322-0697........................ 5-13 322-0698........................ 5-13 322-0699........................ 5-13 322-0700........................ 5-13 322-0701........................ 5-19 322-0702........................ 5-13 322-0703........................ 5-13 322-0704........................ 5-13 322-0705........................ 5-13 322-0706........................ 5-13 322-0707........................ 5-13 322-0708........................ 5-13 322-0709........................ 5-13 322-0710........................ 5-13 322-0711........................ 5-13 322-0712........................ 5-13

31200363

PART NUMBER INDEX Part Number

Page

322-0713 ...............5-15, 5-25 322-0714 ...............5-15, 5-25 322-0715 ...............5-15, 5-25 322-0716 ...............5-15, 5-19 322-0718 ........................ 5-19 322-0719 ........................ 5-19 322-0721 ........................ 6-11 322-0724 ........................ 9-31 322-0725 ........................ 9-31 322-0728 ........................ 6-11 322-0729 ........................ 5-19 322-0730 ........................ 6-11 322-0731 ........................ 6-11 322-0732 ........................ 6-11 322-0733 ........................ 6-11 322-0734 ........................ 6-11 322-0735 ........................ 6-11 322-0736 ........................ 6-11 322-0737 ........................ 6-11 322-0740 ........................ 6-11 322-0741 .................5-9, 5-21 322-0742 .................5-9, 5-21 322-0743 .................5-9, 5-21 322-0744 .................5-9, 5-21 322-0745 .................5-9, 5-21 322-0746 .................5-9, 5-21 322-0747 .................5-9, 5-21 322-0748 .................5-9, 5-21 322-0749 .................5-9, 5-21 322-0750 .................5-9, 5-21 322-0751 .................5-9, 5-21 322-0752 .................5-9, 5-21 322-0753 .................5-9, 5-21 322-0754 .................5-9, 5-21 322-0755 .................5-9, 5-21 322-0756 .................5-9, 5-21 322-0757 .................5-9, 5-21 322-0758 .................5-9, 5-21 322-0759 .................5-9, 5-21 322-0760 .................5-9, 5-21 322-0761 .................5-9, 5-21 322-0762 .................5-9, 5-21 322-0763 .................5-9, 5-21 322-0764 .................5-9, 5-21 322-0765 .................5-9, 5-21 322-0766 .......................... 5-9 322-0767 .......................... 5-9 322-0768 .................5-9, 5-21 322-0769 .................5-9, 5-21 322-0770 .................5-9, 5-21 322-0771 ..........5-5, 5-6, 5-22 322-0772 .................5-9, 5-21 322-0773 .................5-9, 5-21 322-0774 .................5-9, 5-21 322-0775 .................5-9, 5-21 322-0776 .................5-9, 5-21 322-0777 .................5-9, 5-21 322-0778 ........................ 5-19 322-0779 ........................ 5-21

31200363

Part Number

Page

322-0780........................ 5-22 322-0781........................ 5-22 322-0782........................ 5-22 322-0783........................ 5-19 322-0784........................ 9-29 322-0785........................ 9-29 322-0786........................ 9-11 322-0787........................ 9-11 322-0788........................ 9-11 322-0789........................ 9-11 322-0790........................ 9-11 322-0791........................ 9-11 322-0792........................ 9-11 322-0794........................ 5-13 322-0795.......................... 5-5 322-0796.......................... 5-5 322-0797........................ 5-13 322-0798........................ 5-19 322-0799........................ 6-11 322-0803........................ 6-11 322-0805........................ 6-11 322-0807........................ 6-11 322-0808........................ 6-11 322-0816........ 1-15, 5-9, 5-21 323-4284........................ 11-4 323-4792........................ 6-22 323-4793........................ 6-22 323-4794........................ 6-22 323-4795........................ 6-22 323-4796........................ 6-22 323-4797........................ 6-22 323-4798........................ 6-22 323-4799........................ 6-22 323-4800........................ 6-22 323-4801........................ 6-22 323-4802........................ 6-22 323-4803........................ 6-22 323-4804........................ 6-22 323-4816........................ 4-11 323-5615........................ 11-4 323-5616........................ 11-4 323-5635........................ 3-13 323-5642........................ 10-7 323-5644...................... 10-11 323-5645........................ 6-27 323-5646...................... 10-11 323-5649........................ 10-7 323-5737........................ 3-13 323-5738........................ 3-13 323-5840...................... 10-37 323-5841...................... 10-37 323-6120........................ 1-15 323-6144.......................... 1-5 323-6647.......................... 4-5 323-6665........................ 11-5 323-6666........................ 11-5 323-6667........................ 11-4 323-6668........................ 11-5 323-6829.......................... 6-5

Part Number

Page

323-6830 .......................... 1-8 323-6942 ........................ 11-5 323-6953 ........................ 6-25 323-6957 .......................... 1-7 323-6958 .......................... 1-7 323-6959 .......................... 1-7 323-6960 .......................... 4-9 323-6978 ...................5-3, 5-6 323-7225 .......................... 7-9 323-7236 ...........10-27, 10-33 323-7242 ........................ 9-27 323-7256 ........................ 11-4 323-7259 ........................ 11-4 323-7265 .......................... 4-9 323-8148 ........................ 10-3 323-8658 ........................ 8-19 323-8659 ........................ 8-23 323-8660 ........................ 8-23 323-8661 ........................ 8-19 323-8662 .......................... 8-4 323-8663 ........................ 8-21 323-8664 ........................ 8-21 324-6470 .......................... 1-8 324-6611 ........................ 10-3 324-6661 ........................ 10-3 324-7943 .......................... 8-3 324-7944 .......................... 8-3 324-7945 .......................... 8-3 324-8741 ........................ 11-4 324-8742 ........................ 11-4 324-8743 ........................ 11-5 324-8744 ........................ 11-5 324-9476 ........................ 11-4 325-4915 ........................ 10-3 325-5885 ........................ 1-11 325-5886 ........................ 1-11 325-5887 ........................ 1-11 325-5888 ........................ 1-11 325-5889 ........................ 1-11 325-5890 ........................ 1-11 325-5891 ........................ 1-11 325-5893 ........................ 1-11 325-5894 ........................ 1-11 325-5895 ........................ 1-11 325-5896 ........................ 1-11 325-7701 ........................ 10-3 325-8139 ........................ 6-25 325-8145 ........................ 10-7 325-8146 ........................ 10-7 325-8147 .......................... 6-4 325-8254 ........................ 1-11 325-8255 ........................ 1-11 325-8260 ........................ 2-11 325-8261 ........................ 2-11 325-8291 ...............8-13, 8-15 325-8292 .......................... 8-7 325-8293 ........................ 8-15 325-8294 ........................ 9-35 325-8297 ........................ 9-35

TH255

Part Number

Page

325-8298 ........................ 8-15 325-8299 ........................ 8-15 325-8300 ........................ 8-15 325-8301 ........................ 8-15 325-9330 ........................ 4-13 325-9331 ................. 4-3, 4-13 325-9767 ........................ 1-11 326-0061 .......................... 4-3 326-0080 .......................... 8-4 326-0095 ........................ 1-11 326-0096 ........................ 1-11 326-0097 ........................ 1-11 326-0098 ........................ 1-11 326-0099 ........................ 1-11 326-0480 ........................ 6-27 326-0481 ........................ 6-27 326-0482 ........................ 6-27 326-0483 ........................ 6-27 326-0484 ........................ 6-27 326-0485 ........................ 6-27 326-0970 ........................ 10-7 326-0971 ........................ 10-7 326-1034 ........................ 1-15 326-1145 .......................... 7-9 326-1146 .......................... 7-9 326-1147 .......................... 7-9 326-1160 ........................ 11-4 326-1161 ........................ 11-5 326-1797 ........................ 4-13 326-1804 ........................ 4-13 326-5101 .......................... 1-5 327-0051 ........................ 11-5 327-0052 ........................ 11-5 327-0053 ........................ 11-5 327-0054 ........................ 11-5 327-0055 ........................ 11-5 327-0056 ........................ 11-5 327-0057 ........................ 11-5 327-0761 ........................ 11-5 327-0762 ........................ 11-5 327-0763 ........................ 11-5 327-0771 ........................ 6-27 327-0773 ........................ 6-27 327-0774 ........................ 6-27 327-1769 ........................ 2-11 327-2204 ........................ 1-12 327-2205 ........................ 1-12 327-2206 ........................ 1-12 327-2213 ........................ 1-11 327-2215 ........................ 1-11 327-5262 .......................... 1-7 327-5263 .......................... 1-7 327-5266 ...................... 10-35 327-5529 ................. 2-9, 8-25 327-5530 ................. 2-9, 8-25 327-5533 .......................... 1-4 327-5627 ...................... 10-13 327-5636 ........................ 8-23 327-5639 ........................ 10-3

13-5

PART NUMBER INDEX Part Number

Page

327-6271 ........................ 3-21 327-6272 ........................ 3-21 327-6273 ........................ 3-15 327-6274 ........................ 3-15 327-6276 ....3-3, 3-5, 3-7, 3-9, 3-11 327-6276 .......................... 3-9 327-6277 ................... 3-3, 3-7 327-6278 ................. 3-7, 3-15 327-6279 ................... 3-7, 3-9 327-6281 ................... 3-7, 3-9 327-6282 ................... 3-7, 3-9 327-6283 ................... 3-7, 3-9 327-6284 ................... 3-7, 3-9 327-6284 .......................... 3-9 327-6285 ..........3-7, 3-9, 3-11 327-6285 .......................... 3-9 327-6286 .3-7, 3-9, 3-11, 3-23 327-6286 .......................... 3-9 327-6287 ................... 3-7, 3-9 327-6287 .......................... 3-9 327-6290 ........................ 3-15 327-6291 ........................ 3-15 327-6292 ........................ 3-15 327-6293 ........................ 3-15 327-6294 ........................ 3-15 327-6295 ........................ 3-15 327-6296 ........................ 3-15 327-6297 ........................ 9-13 327-6298 ........................ 3-15 327-6299 ........................ 3-15 327-6300 ........................ 3-15 327-6301 ........................ 3-15 327-6302 ........................ 3-15 327-6303 ........................ 3-15 327-6304 ........................ 3-15 327-6305 ........................ 3-15 327-6306 ........................ 3-15 327-6307 ............... 9-13, 9-15 327-6308 ............... 9-13, 9-15 327-6309 ........................ 9-13 327-6310 ............... 9-13, 9-15 327-6311 ............... 9-13, 9-15 327-6312 ............... 9-13, 9-15 327-6313 ............... 9-13, 9-15 327-6314 ............... 9-13, 9-15 327-6315 ........................ 9-13 327-6316 ........................ 9-13 327-6317 ........................ 3-21 327-6318 ........................ 3-21 327-6319 ........................ 9-13 327-6320 ....3-3, 3-5, 3-7, 3-9, 3-11 327-6320 .......................... 3-9 327-6321 .....3-3, 3-5, 3-7, 3-9 327-6321 .......................... 3-9 327-6322 ................. 3-7, 3-15 327-6323 ................... 3-7, 3-9 327-6324 ................... 3-7, 3-9

13-6

Part Number

Page

327-6324 ..........................3-9 327-6325 3-7, 3-9, 3-11, 3-15 327-6325 ..........................3-9 327-6326 .................. 3-7, 3-9 327-6327 .............. 3-11, 3-15 327-6328 3-7, 3-9, 3-11, 3-15 327-6328 ..........................3-9 327-6329 ... 3-3, 3-5, 3-7, 3-9, 3-11 327-6329 .................. 3-3, 3-9 327-6330 ......... 3-7, 3-9, 3-11 327-6330 ..........................3-9 327-63313-7, 3-23, 9-13, 9-15 327-6332 ................ 3-7, 3-15 327-6332 ..........................3-7 327-6333 ......... 3-7, 3-9, 3-15 327-6333 ..........................3-9 327-6334 ................ 3-7, 3-15 327-6335 ........................3-21 327-6765 ..........................2-9 327-6839 ..........................8-4 327-6909 ..........................6-5 327-6962 ..........................7-7 327-6964 ..........................7-7 327-6965 ..........................7-7 327-6966 ..........................7-7 327-6967 ..........................7-7 327-6968 ..........................7-7 327-6969 ..........................7-7 327-6971 ..........................7-7 327-6973 ..........................7-7 328-3203 ........................10-7 328-3324 ..........................6-5 328-3716 ..........................6-5 328-3717 ........................6-22 328-7285 ......................10-17 328-8835 ........................1-11 328-8836 ........................1-11 328-8837 ........................1-11 328-8838 ........................1-11 328-8839 ........................1-11 328-8840 ........................1-11 328-8841 ........................1-11 328-8842 ........................1-11 328-9554 ..........................8-9 329-0046 ..........................1-8 329-0290 ..........................4-7 329-1284 ..........................4-3 329-2454 ..........................8-3 329-2455 ..........................8-4 329-3624 ..........................1-8 329-3635 ........................11-4 329-3667 ........................11-4 329-7311 ........................8-11 329-9750 ........................9-17 329-9752 ........................9-17 329-9753 ........................9-17 330-1792 .......... 10-15, 10-17 330-3808 ........................10-3

Part Number

Page

330-3831 .......................... 4-3 330-3832 .......................... 4-3 330-3833 .......................... 4-3 330-3837 .......................... 1-4 330-4236 ........................ 3-19 330-4237 ........................ 3-19 330-4240 ........................ 3-15 330-4242 .......................... 3-5 330-4243 .......................... 3-7 330-4244 ........................ 3-23 330-4920 ........................ 11-4 330-4921 ........................ 11-4 330-4923 ........................ 11-4 330-5803 .......................... 1-7 330-6145 ................. 1-4, 8-23 330-8102 .......................... 4-3 330-8103 .......................... 1-4 330-8251 ........................ 6-11 330-8252 ........................ 6-11 330-8257 ........................ 6-11 330-8271 ........................ 6-12 330-8272 ........................ 6-11 330-8273 ........................ 6-11 330-8274 ........................ 6-11 330-8275 ........................ 6-11 330-8276 ........................ 6-11 330-8277 ........................ 6-11 330-8278 ........................ 6-11 330-8279 ........................ 6-11 330-8280 ........................ 6-11 330-8281 ........................ 6-11 330-8282 ........................ 6-11 330-8283 ........................ 6-12 330-8284 ........................ 6-11 330-8325 ........................ 8-27 330-9056 ........................ 6-15 330-9057 ........................ 6-11 330-9058 ................. 6-9, 6-11 330-9059 ........................ 6-11 330-9060 ........................ 6-11 330-9062 ........................ 6-15 330-9063 ........................ 6-15 330-9064 ........................ 6-15 330-9065 ........................ 6-15 330-9066 ........................ 6-15 330-9068 ........................ 6-15 330-9069 ........................ 6-15 330-9070 ........................ 6-15 330-9716 ........................ 6-12 330-9834 .......................... 7-5 331-0099 .......................... 6-9 331-0100 ........................ 6-11 331-3251 .......................... 3-9 331-3252 ........................ 3-11 331-3771 ........................ 6-25 331-3772 ........................ 6-25 331-3773 ......4-9, 6-25, 10-11 331-3887 .......................... 1-7 331-3888 .......................... 1-7

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Part Number

Page

331-4383........................ 4-13 331-4384........................ 4-13 331-4386........................ 4-13 331-4387................. 4-3, 4-13 331-4486.......................... 1-4 331-4488.......................... 1-4 331-5298.......................... 4-5 331-5299.......................... 8-3 331-5300.......................... 4-5 331-5302.......................... 4-5 331-5426.......................... 4-5 331-6117.......................... 1-8 331-6125........................ 6-11 331-6271.......................... 6-6 331-6272.......................... 6-6 331-6273.......................... 6-6 331-6274.......................... 6-6 331-6275.......................... 6-6 331-6880.....5-3, 8-3, 8-7, 8-9 331-6881........................ 8-11 331-8020.......................... 1-4 331-8021.......................... 1-4 331-8024.......................... 1-4 331-8025.......................... 1-5 331-8026........................ 1-11 331-8028........................ 1-11 331-8029.......................... 1-4 331-8030.......................... 1-4 331-9917............... 8-25, 8-27 331-9919........................ 8-27 331-9920........................ 8-27 331-9921........................ 8-27 331-9981........................ 8-27 331-9982...................... 10-13 331-9983........................ 8-27 332-0024........................ 8-27 332-1989.......................... 4-9 333-0705........................ 3-23 333-0706........................ 3-23 333-0707........................ 3-23 333-0708........................ 3-23 333-0709........................ 3-23 333-0710........................ 3-23 333-0711........................ 3-23 333-0712........................ 3-23 333-0713........................ 3-23 333-0714........................ 3-23 333-0715........................ 3-23 333-0736.......................... 7-9 333-0737...................... 10-15 333-0738.......................... 7-9 333-1270........................ 6-25 333-1271........................ 6-25 333-9864........................ 3-17 334-0269........................ 6-22 334-0270........................ 6-22 334-0274............... 9-13, 9-15 334-0276........................ 9-13 334-0284........................ 9-17

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PART NUMBER INDEX Part Number

Page

334-0703 ........................ 8-29 334-0704 ........................ 8-15 334-0705 ........................ 8-15 334-1314 ........................ 9-37 334-1315 ........................ 8-29 334-1316 ........................ 8-29 334-1317 ........................ 8-29 334-1318 ........................ 8-29 334-1319 ........................ 8-21 334-1320 ........................ 8-21 334-2325 .......................... 7-9 334-2326 .......................... 7-9 334-2327 .......................... 7-9 334-2328 .......................... 7-9 334-2329 .......................... 7-9 334-2330 .......................... 7-9 334-2331 .......................... 7-9 334-2332 .......................... 7-9 334-2333 ........................ 9-33 334-2334 .......................... 7-9 334-4037 ........................ 8-13 334-4038 ........................ 8-17 334-4039 .......................... 8-7 334-4040 .......................... 8-3 334-4041 .......................... 8-3 334-4042 .......................... 8-3 334-4043 .......................... 8-3 334-4044 .......................... 8-9 334-4045 .......................... 8-9 334-4046 .......................... 8-7 334-4047 ........................ 8-21 334-4048 ...............8-13, 8-15 334-4049 .......................... 8-7 334-4050 .......................... 8-7 334-4051 .......................... 8-3 334-4052 .......................... 8-3 334-4053 ........................ 8-11 334-4054 .......................... 8-9 334-4055 ........................ 3-13 334-4056 .......................... 8-9 334-4057 ...............8-13, 8-15 334-4058 .......................... 8-3 334-4059 .......................... 8-3 334-4060 .......................... 8-7 334-4061 ...............8-13, 8-15 334-4062 .......................... 8-7 334-4063 .......................... 8-7 334-4064 .......................... 8-3 334-4066 ...............8-13, 8-15 334-4067 ...............8-25, 8-27 334-4068 .......................... 8-3 334-4102 ...........10-19, 10-21 334-4106 ...................... 10-19 334-4111 ...................... 10-21 334-4127 ...................... 10-29 334-4128 ...........10-27, 10-33 334-4129 ...................... 10-31 334-5135 .......................... 1-5 334-5136 .......................... 1-8

31200363

Part Number

Page

334-5137.......................... 1-8 334-5138.......................... 1-8 334-5140........................ 5-29 334-5141........................ 8-25 334-5142.......................... 1-5 334-5143...................... 10-27 334-5144.......................... 1-5 334-5145.......................... 4-3 334-5864...................... 10-17 334-5865...................... 10-17 334-586610-17, 10-19, 10-21, 10-23, 10-25, 10-29, 10-33 334-5867...................... 10-21 334-5868...................... 10-17 334-5869...................... 10-21 334-5870........... 10-17, 10-21 334-5871 10-17, 10-19, 10-21 334-5872........... 10-19, 10-21 334-5873...................... 10-25 334-5874........... 10-17, 10-21 334-5875...................... 10-23 334-5876...................... 10-27 334-5877............... 1-17, 1-19 334-5878...................... 10-23 334-5879...................... 10-17 334-5880...................... 10-21 334-5882...................... 10-17 334-5883........... 10-17, 10-19 334-5884.......................... 1-5 334-5961........... 10-25, 10-33 334-5962...................... 10-23 335-7014........................ 11-5 335-7015........................ 11-5 335-7016........................ 11-5 335-7017........................ 11-5 335-7584.......................... 1-7 336-3523.......................... 3-3 336-5430........................ 9-21 336-5431........................ 9-21 336-7167........................ 6-19 336-7168........................ 6-19 336-7169........................ 6-19 336-7170........................ 6-19 336-7171........................ 6-19 336-8828........................ 1-11 336-8832........................ 1-11 336-8834.......................... 4-5 336-8835.......................... 4-5 336-9881............... 1-17, 1-19 337-3086........................ 11-5 337-3087........................ 11-5 337-3088........................ 11-5 337-3089........................ 11-5 337-3090........................ 11-5 337-3091........................ 11-5 337-3091........................ 11-5 337-3092........................ 11-5 337-3093........................ 11-5

Part Number

Page

337-3094 ........................ 11-5 337-3095 ........................ 11-5 337-3971 ........................ 4-13 337-8069 ........................ 10-7 337-9647 ........................ 9-35 338-3286 ........................ 10-7 339-6361 ........................ 10-3 339-6362 ........................ 10-3 339-6363 ........................ 10-3 339-8037 .................3-9, 3-11 339-8038 .................3-9, 3-11 339-8039 .................3-9, 3-11 339-8040 .................3-9, 3-11 339-8041 ......... 3-5, 3-9, 3-11 339-8043 .......................... 3-9 339-8044 ........................ 3-11 339-8046 ........................ 3-11 339-8047 ........................ 3-11 339-8048 ........................ 9-15 339-8049 ........................ 9-15 339-8050 ........................ 3-11 339-8051 ........................ 3-11 339-8052 ........................ 3-11 339-8053 ........................ 3-11 339-9567 ........................ 6-19 339-9582 ........................ 1-11 339-9583 ........................ 1-11 339-9584 ........................ 1-11 339-9585 ........................ 1-11 340-5277 ...................... 10-37 340-7564 ........................ 6-22 340-7565 ........................ 6-22 340-7566 ........................ 6-15 341-1722 ........................ 1-21 341-1723 ........................ 1-21 341-1724 ...............1-21, 1-23 342-1948 .......................... 1-4 342-4204 ........................ 8-25 342-4205 ........................ 8-25 342-6728 ........................ 1-19 342-6729 ........................ 1-19 342-6730 ...................... 10-33 342-6732 ...................... 10-33 342-6734 ...................... 10-33 342-6735 .......................... 1-7 342-6736 .......................... 1-7 342-6737 .......................... 1-7 342-6739 ........................ 11-5 342-6740 .......................... 1-7 342-6741 .......................... 1-7 342-6742 ........................ 1-19 343-2929 ........................ 6-19 343-2930 ........................ 6-22 343-2931 ........................ 6-27 343-2932 ........................ 6-27 343-2933 ........................ 6-15 343-2936 ........................ 6-19 343-2937 ........................ 6-15 343-2938 ...............1-23, 6-15

TH255

Part Number

Page

343-2939 ........................ 6-15 343-2947 ........................ 6-15 343-3807 .......................... 1-4 344-0940 .......................... 4-5 344-2082 ........................ 10-7 344-2094 ........................ 8-17 344-2095 ........................ 8-17 344-2096 ........................ 8-17 344-2098 ........................ 8-17 344-2104 ........................ 8-17 344-3258 ........................ 8-25 344-3261 ........................ 8-25 344-3277 .......................... 5-5 344-3278 ................. 5-5, 5-13 344-3304 ........................ 6-27 344-3305 .......................... 6-6 344-7185 ........................ 1-17 344-7188 ................. 2-9, 8-25 344-7189 ........................ 2-11 344-7190 ........................ 2-11 345-1792 ........................ 8-25 345-1793 ........................ 8-25 345-6962 ................. 5-5, 5-19 345-6963 ................. 5-5, 5-19 345-6964 ........................ 5-13 345-6965 ........................ 5-13 346-4847 ........................ 1-21 346-8311 ........................ 1-21 346-8331 ........................ 1-17 346-8332 ........................ 8-29 346-8333 ........................ 10-7 349-8255 ........................ 9-37 349-8256 ........................ 9-37 349-8257 ........................ 9-37 349-8258 ........................ 9-37 349-8582 ........................ 1-23 349-8583 ........................ 1-23 349-8584 ........................ 1-23 349-8588 ........................ 1-23 349-8589 ........................ 8-17 350-0501 .......................... 3-3 350-0505 ........................ 3-19 350-0508 ........................ 3-19 350-0509 ........................ 3-17 350-3696 ............... 1-11, 1-12 350-3723 ............... 5-15, 5-25 350-9099 .......................... 3-5 353-3503 ........................ 6-22 353-5850 .......................... 4-5 355-2221 ........................ 11-6 355-2222 .......................... 1-8 355-2223 ........................ 11-6 355-2224 ........................ 11-6 355-2225 ........................ 11-6 355-2226 ........................ 11-6 355-2227 ........................ 11-6 355-2228 ........................ 11-6 355-2229 ........................ 11-6 355-2230 ........................ 11-6

13-7

PART NUMBER INDEX Part Number

Page

355-2231 .......................... 1-8 355-4060 ........................ 5-29 356-6564 .......................... 1-4 356-6568 ........................ 1-25 356-6569 ........................ 1-25 356-6570 ........................ 1-25 356-6573 ........................ 1-25 356-6574 ........................ 1-25 356-6575 ........................ 1-25 356-6576 ........................ 1-25 362-3752 ........................ 3-17 362-3753 ........................ 3-17 362-3754 ........................ 3-17 362-3755 ........................ 3-17 362-3756 ........................ 3-17 362-3757 ........................ 3-17 362-3758 ........................ 3-17 362-3759 ........................ 3-17 362-3760 ........................ 3-17 362-3761 ........................ 3-17 362-3762 ........................ 3-17 362-3763 ........................ 3-17 362-3764 ........................ 3-17 362-3765 ........................ 3-17 362-3766 ........................ 3-17 362-3768 ........................ 3-17 362-3769 ........................ 3-17 362-3770 ........................ 3-17 362-3771 ........................ 3-17 362-3772 ........................ 3-17 362-3773 ........................ 3-17 362-3774 ........................ 3-17 362-3775 ........................ 3-17 362-3776 ........................ 3-17 362-3777 ........................ 3-17 362-3778 ........................ 3-17 362-3779 ........................ 3-17 362-4916 ...................... 10-17 362-4917 ...................... 10-19 362-4931 ...................... 10-19 362-4932 ...................... 10-19 362-4935 ...................... 10-17 362-5397 ...................... 10-17 362-6351 ...................... 10-23 362-6352 ...................... 10-23 362-6354 ...................... 10-23 362-6355 ........... 10-25, 10-29 362-6359 ...................... 10-17 362-6740 ...................... 10-19 362-6741 ...................... 10-21 362-6744 ........................ 10-7 362-6745 ............. 10-7, 10-21 362-8011 ...................... 10-21 362-8012 ...................... 10-21 362-8013 ...................... 10-21 362-8014 ...................... 10-21 362-8016 ...................... 10-21 367-9249 ........................ 5-29 368-5401 .......................... 1-8

13-8

Part Number

Page

Part Number

Page

Part Number

Page

368-5402 ..........................1-8 368-9616 10-21, 10-23, 10-25 3B-4503 ............................1-8 3B-6753 .................. 1-7, 1-19 3B-8489 ..........................2-11 3K-6197 ....... 8-23, 8-25, 8-27 4520658CP.....................5-29 4520659CP.....................5-29 4B-5270 ............................1-4 4B-5276 ..........................2-11 5C-8290..........................10-3 5L-4126 ......... 1-4, 1-23, 6-15 5P-2675 ............................7-9 5P-8500 ............................6-5 5W-4957 .......................10-21 5W-5038 ................. 6-5, 10-7 6I-4012 .............................4-3 6K-8178 ............................4-3 6K-9632 ..........................6-19 6V-0413 .................. 4-9, 6-25 6V-7744 ..........................2-11 6V-8225 ........................10-11 7W-2326 ...........................4-7 7X-0265 ................ 8-13, 8-15 7X-0290 ............................2-3 7X-0332 ............................2-7 7X-0370 ............................6-5 7X-0449 ............................6-6 7X-2538 .................... 3-3, 3-5 7X-3178 ..........................8-15 7X-7729 ..........................2-11 8C-8988............................5-3 8T-0328 ............................1-8 8T-4121 . 2-5, 4-3, 4-11, 6-25, 10-3, 10-35 8T-4123 ..........................2-11 8T-4133 ............................4-3 8T-4137 ........... 2-5, 4-3, 6-25 8T-4138 ............................4-5 8T-4182 ............................4-5 8T-4185 ............................2-5 8T-4186 ..........................10-3 8T-4190 ..........................3-13 8T-4195 ............................2-5 8T-4196 ..........................4-11 8T-4198 ..........................2-11 8T-4199 .................. 1-8, 1-17 8T-4200 ..........................10-3 8T-4205 ............................1-5 8T-4223 ........... 4-3, 6-6, 6-25 8T-4224 ......... 1-8, 10-3, 10-7 8T-4244 ............................6-6 8T-4908 ..........................4-11 8T-4956 ............................4-3 8T-9368 .................... 4-3, 8-3 8T-9394 ..........................6-27 9L-0895 ............................4-7 9X-2480 ..........................4-13

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