Caterpillar 980H Wheel Loader Electrical System Schematic Manual - PDF DOWNLOAD

Page 1

Component Identifiers (CID¹) Module Identifier (MID²) Caterpillar Monitoring System (MID No. 030)

RD

104

YL

Running / Hazards Lamps Power

606

GY

RH Turn Lamps

CID

Product Link / MSS Pwr(Switched)

608

GN

Rear Flood Lamps

0096 0100 0110 0177 0248 0263 0271 0324 0600 0819 0821 0826 0830

Power Circuits

39 37

41

16 9

C 33

5

4 32

A

36

D

13

10 34

7

8

11 12

2 1

B

17

6

15 40

3

1

39

12 3 5 9

D

C 33

36

7

2

14

10

11 8

A B

RD

Key Switch Power

610

OR

Running Lamp Dimmer

106

WH

Lift / Tilt Pos Sensor Power

611

PU

Headlamps (High)

108

BU

Seat Power

614

PU

License PL / RH Tail / Dash Lamps

110

GN

Aux Ckt

615

YL

Forward Cab Floodlamps

112

PU

Main Relay Output Power

617

BR

LH Tail / Clearance Lamps

113

OR

EMS ECM Power

619

GN

Forward Flood / Lo Beam Lamps

114

RD

Forward Horn Power

633

BU

Bucket Lamps

34

32

4

15

Voltage Conv 24v Radio Power

13

37

Connector Location Schematic Location

Machine Location

CONN 1

E-18

A

CONN 2

G-18

CONN 3

H-18

CONN 4

H-18

A

Breaker - HVAC Blower Power

B-14

A

CONN 5

F-14

B

Bulkhead Passthrough

A-11

A

CONN 6 Service Mode Plug

G-14

7

Control - Caterpillar Monitoring System

C-4

1

Control - Dimmer

B-7

2

Connector Number

Schematic Location

Machine Location

Alarm - Action

G-14

A

Sensor - Left Hand Brake Pedal

A

Alarm - Implement Audible Alert

G-14

A

Sensor - Lift Lever Position

A

Arc Suppressor - Implement POD

K-8

D

Sensor - Throttlle Position Sensor - Tilt Lever Position Solenoid - Lift Lever Lift Detent Solenoid - Lift Lever Lower Detent Solenoid - Rackback Detent

Component

Component

Schematic Location

647

GN

Rear Floodlamps

130-9811

Sender:

Voltage Conv Memory

651

PK

Rear Rops Hid Lamps

121

RD

Voltage Conv Memory (Attch)

661

GN

Dimmer Tachometer Lamp

152-8340 168-6452

Solenoid: Solenoid:

122

RD

Dome Lamps Power

662

YL

Dimmer Speedometer Lamp

124

GN

HVAC Power

663

GY

Dimmer Gage Lamps

125

RD

Voltage Conv Mem Output(12 Volts)

126

PK

Neutralizer Override Pwr

127

OR

Front Cab Floodlamps Power

130

RD

131

691

GY

24V Flasher Key Sw In

A629

BU

Front Rops Hid Lamps

Stoplamp / Backup Alarm Power

E701

PK

BR

Turn Signal Flasher Power

E707

GN

PCS Display +V

132

PK

Center Dash Ind Pnl Pwr

E708

PK

PCS Display Clock

133

OR

LH / RH Dash Ind Pnl Pwr

E735

PU

Operator Sw In

Rear Machine Floods Power

E759

WH

Prelube Indicator

200-1138

Sender:

12V Accessory Power

G746

WH

LH Pedal Pos Sensor (Signal)

136

GN

Secondary Steering Power

G750

BU

Xmsn Forward Sw

138

GN

PCS Power

G755

GY

Xmsn Reverse Switch

139

RD

LH Tail Clearance Lamps Power

G760

WH

Upsh Sw (N/O) / (2nd Gear)

Solenoid: Solenoid: Solenoid: Solenoids: Solenoids:

141

PK

Beacon Power

G761

YL

Downsh Sw (N/C) / (3rd Gear)

BU

Communications Radio Power

G762

BR

Downsh Sw (N/O) / (4th Gear)

¹ At room temperature unless otherwise noted.

146

GY

Implement Ecm Power

G763

PU

Neutral Sw

147

RD

ECAP Power

G764

PK

Parking Brake Sw (On)

150

OR

Engine ECM Power (Switched)

G766

GN

Ride Control Sw (Auto)

151

GN

Aux Ckt

G767

WH

Ride Control Sw (On)

158

BR

Aux Ckt

G768

GN

Upshift Sw (N/C) / (HMU 1st Gear)

Xmsn ECM / LH Brake Ped Sens Pwr

H702

PU

Impl Cont Rev Fan Sw (N.O.)

BK

EMS ECM Ground

H716

WH

Xmsn Ctrl

H717

BR

Pilot Solenoid

250

BK

PCS Customer Ground

H718

GY

Bucket Tilt Position Snsr (Sig)

251

BK

PCS Ground

H719

OR

Impl Control Kickout Sol

² Contact postion at the contacts of the harness connector.

290

BK

Service Mode Service

H720

BU

Impl Control Bucket Pos Sol

H703

YL

Impl Cont Rev Fan Sw (N.C.)

Quick Couplr / Autodig Audible Pwr

H708

OR

Implement Control Kickout (N/O)

170

RD

Product Link Pwr(Unswitched)

H709

BU

Implement Control Kickout (N/C)

174

PK

Unswitched Buss Power

H710

PK

Impl Control Lift Lvr Pos

188

WH

PCS ECM +24v

H711

GN

Impl Control Tilt Lvr Pos

199

RD

Hood Control +v

H713

PK

Lift Proportional Solenoid

200

BK

H714

OR

Lower Proportional Solenoid

Main Chassis Ground

H715

PU

Impl Control Lower Kickout Sol Implement ECM Solenoid Return

291

BK

Service Mode Clear

H721

OR

Tilt Position Sensor

A272

BK

Implement ECM Gnd

H722

GN

Third Function Sensor Position

A273

BK

Transmission ECM Gnd

H723

PU

Lift Position Sensor

A274

BK

Product Link Gnd

H728

GN

A/M (auto 3) / (HMU Downshift N/C)

A275

BK

MSS Gnd

H729

WH

Auto / Man (Auto 2)

H730

BR

Auto / Man (Auto 1-4)

306

GN

Start Relay Coil +

H795

PK

Engine ECM (Sensor / Sw Return)

307

OR

Key Switch Start Position

P739

BU

Axle Cooler Clutch

Main Power Relay Coil +

Y794

OR

Expanded CAN Data Link +

CID

Horn Relay +v

Y795

GN

Expanded CAN Data Link -

321

BR

Backup Alarm

818

BR

Serial Data (Transmit)

322

GY

Forward Horn

819

GY

Serial Data (Receive)

324

BU

Differential Lock Sol

F846

PU

MSS Led Source Driver

0168 0268 0296 0350 0351 0352 0353 0354 0355 0356 0357 0358 0359 0360 0361 0364 0365 0487 0489 0490 0491 0492 0562 0590 0591 0650 0965 1324 1325 1393 1592 1639 1713 1718

326

PU

Key Switch Off Position

G836

WH

MSS Led Source Driver

GY

Throttle Pedal Pos Sensor

G850

BU

Air Inlet Htr Relay Coil +

403

GN

410 411

J887

PU

Rear Axle Pump Drive Div Rly

Alternator R Term

T852

PK

Autodig Material Sel S1

WH

Action Alarm

T853

PU

Autodig Material Sel S2

PK

Action Indicator Lamp

T854

GN

Autodig Material Sel S3

416

OR

Sec Steer Press Sw (N/O)

T855

BR

Autodig Material Sel S4

417

GY

Primary Steer Press Sw (N/O)

T856

WH

Autodig Mode Sel Sw (N/O)

419

YL

Parking Brake Sw Off

T857

YL

Autodig Mode Sel Sw (N/C)

426

BR

Xmsn Filter Bypass Sw

T858

OR

Final Link Pos Sw (N/O)

430

BU

Air Filter Restricted Ind

T859

PU

Final Link Pos Sw (N/C)

432

PK

Brake Oil Press Sw (on)

T860

PK

Autodig Trigger Sw (N/O)

436

OR

Xmsn Filter Bypassed Ind

T861

GY

Autodig Trigger Sw (N/C)

439

YL

Lamp Indicator

T862

BU

Autodig Trigger Indicator

442

GY

Hyd Oil Tank Temp Sensor

T863

PU

Autodig Rec Indicator

443

YL

Tc Outlet Temp Sensor

T864

BR

Autodig Auto Indicator

447

PK

Fuel Level Sensor

T865

GY

Dump Detent Sol

450

YL

Engine Ecm (Engine Speed)

T866

YL

Implement Audible Alert

453

PK

Sec Steer Press Sw (N/O)

T869

WH

Fine Modulation Sw (N/O)

484

YL

Primary Steer Press Sw (N/C)

T870

BR

Fine Modulation Sw (N/C)

16

496

WH

Hyd Oil Tank Level Sensor

900

PU

Clutch 5 Sol 2nd

I-6

15

C413

YL

Ems Ecm Display Data

901

WH

Clutch 6 Sol First

H-4

17

C414

BU

Ems Ecm Load

910

YL

Neutralizer Disable Indicator

I-6

15

E416

PU

Rod End Press Sensor

944

OR

Cat Data Link+

K-7

D

E455

BR

Hyd Filter Bypass Sw

945

BR

Cat Data Link-

K-7

D

G479

WH

Service Engine

951

PK

MSS Led Return

K-6

D

G480

GN

Fuel Level Indicator

953

GY

Impl ECM Return

BU

Front Axle Oil Temp Sw

962

OR

Xmsn ECM Return

Rear Axle Oil Temp Sw

973

BR

Auto / Man (Manual)

975

WH

Xmsn ECM Solenoid / Ind Return

976

OR

Ride Control On Solenoid

Control - Implement Control System

D-18

B

Switch - Auto/Manual Gear Select

D-7

D

G-15

B

Switch - Autodig Kickout Set

B-8

D

G486

GN BR

Accessory Circuits

CONN 10

L-13

4

Control - Payload Control System

C-5

3

Switch - Autodig Mode

B-9

D

CONN 11 Groeneveld Autolube Service To

F-12

33

Control - Product Link (Gateway)

L-10

4

Switch - Autodig Mode Select

A-8

D

500

CONN 12

J-9

34

Control - Transmission Control System

L-18

A

Switch - Autodig Trigger

J-6

D

501

GN

Front Wiper (Low)

977

YL

Auto / Man (Auto 4)

CONN 13

J-9

34

Converter - Voltage (10A)

I-15

2

Switch - Beacon

E-2

D

502

OR

Front Wiper (High)

A982

BR

Engine ECM Throttle / Ind 8V

CONN 14

I-9

4

Display - Groeneveld Autolube

D-4

5

Switch - Blower Fan Speed

F-7

D

503

BR

Rear Wiper (Park)

E900

WH

Xmsn Output Speed Snsr Leading+

CONN 15

A-7

36

Filter - Machine Security System Antenna

G-15

6

Switch - Cat Mon Sys Mode Select

E-7

D

504

YL

Rear Wiper (Low)

E901

GN

Xmsn Output Speed Snsr Leading

CONN 16 PCS Customer Data CONN

B-4

3

D

505

BU

Rear Wiper (High)

E906

OR

Xmsn Output Speed Snsr Trailing+

CONN 17

B-4

3

Fuse - Block

B-14

7

Switch - Forward Horn

F-2

D

506

PU

Front Washer Pump +V

E907

GY

Xmsn Output Speed Snsr Trailing

CONN 18

D-4

5

Fuse - Thermal Cut Out

K-15

C

Switch - Forward Horn 2

J-6

D

507

WH

Rear Washer Pump +V

E908

BR

Xmsn Input Speed Sensor+

CONN 19

E-4

37

Guage - Quad

G-4

8

Switch - Front Intermittent Wiper/Washer

E-7

D

508

PU

Radio Speaker Left

E909

WH

Xmsn Input Speed Sensor

CONN 20

F-4

38

Indicator - Center Dash

H-4

9

Switch - Hazard Lamp

F-2

D

509

WH

Radio Speaker Left (Common)

E917

WH

Implement Lockout Sw (N/O)

CONN 21

L-3

39

Indicator - Left Hand Panel

I-4

10

Switch - Heated Mirror

D-8

D

511

BR

Radio Speaker Right

E918

GN

Implement Lockout Sw (N/C)

CONN 22

K-3

40

Indicator - Right Hand Panel

H-4

11

Switch - HID Lamp

I-2

D

512

GN

Radio Speaker Right (Common)

E919

YL

Aux Lift Proportional Sol

GY

Blower Motor High

E920

BR

Aux Lower Proportional Sol

Front Wiper (Park)

41

Joystick - Implement Control

L-7

D

Switch - HVAC Temperature Select

E-7

D

515

Keypad - WLPCS

B-5

11

Switch - Implement Function Select

I-7

D

516

GN

Blower Motor Medium

E921

PK

Rackback Proportional Sol

BU

Blower Motor Low

E922

GN

Dump Proportional Sol

OR

Hazard Flasher

E955

OR

Pcs Keypad Data

CONN 24

F-3

13

CONN 25

D-2

15

Monitor - Rear Vision

A-5

12

Switch - Implement Lockout

J-7

D

517

CONN 26 Service Tool CONN

D-2

15

Motor - Blend Door Actuator

L-15

C

Switch - Key Start

D-2

D

518

CONN 27

F-2

13

Motor - Blower

K-15

C

Switch - Lift Tilt Kickout Set

C-8

D

521

YL

A/C Select Sw (A/C Position)

G942

OR

Implement 3rd Lever Pos Snsr

D

522

WH

A/C Clutch Solenoid -V

G943

BU

Imp Function Sel Sw (N/O)

GN

Turn Signal Indicators

G944

YL

Imp Function Sel Sw (N/C)

D-8

Motor - Rear Wiper

L-14

14

Switch - Rear Wiper/Washer

D-7

D

537

Radio - Product Link

L-11

4

Switch - Reversing Fan

B-8

D

538

BR

Hazard Indicator

K933

GN

Ems Sensor +8V

Relay - Axle Cooler

D-14

B

Switch - Ride Control

C-8

D

539

BU

Turn Signal Ind Right

K977

PK

Xmsn Oil Temp Sensor

Relay - Forward Cab Floodlamp

E-14

B

Switch - Running Lamp

I-2

D

540

WH

Turn Signal Ind Left

N939

GN

Ride Control Auto Sol

Relay - Forward Horn

E-14

B

Switch - Stop Lamp

E-4

D

550

OR

HVAC Blower

N957

PK

RXD - Comm #1

Relay - Heated Mirrors Timer

F-15

B

Switch - Transmission Shifter Assembly

F-1

D

567

WH

A/C (ON)

N959

PK

RXD - Comm #3

Relay - Rear Floodlamp

E-14

B

Switch - Turn Signal

G-1

D

593

GN

Condensor Fan Relay To Motors

N960

OR

TXD - Comm #1

Resistor - Blower Motor

K-15

C

Switch - Variable Shift Control

B-9

D

A523

PU

Blend Door (Low Side)

N963

OR

TXD - Comm #3

Resistor 1

K-15

C

Tach/Speedometer

G-4

8

A524

BR

Temp Potentiometer +V

N970

YL

DTR - Comm #1

Resistor 2

K-14

C

Thermostat

K-15

C

A525

GN

Blend Door (High Side)

N973

BR

DCD - Comm #1

I-6

15

A541

PU

Turn Signal Indicators

N979

GN

Signal Gnd - Comm #1

C529

GY

Lift Cyl HE

N981

GN

Signal Gnd - Comm #3

C530

BU

Lift Position Sensor

T901

YL

MSS Exciter Coil In

C542

GN

Heated Mirror Power

T902

PK

MSS Exciter Coil Out

C583

GN

Sensor - 3rd Lever Position

Press Sensor

T997

OR

+10 Volt Sensor Supply

Lighting Circuits

Heated Mirror Control

X972

GN

Variable Shift Control (Power)

603

PK

Rotary Beacon

X973

BU

Variable Shift Control (Mid)

604

OR

Stop Lamp

X974

BR

Var Shift Control (Economy)

605

YL

LH Turn Lamps

Component 8 Volt DC Supply Parking Brake Switch Ride Control Solenoid 2 Electrical System Voltage Transmission Oil Temperature Sensor Engine Speed Sensor Programmed Parameter Fault Ride Control Solenoid 1 Ride Control Switch Transmission Auto/Manual Switch Start Relay Electronic Monitoring System Transmission Output Speed Sensor 1 Engine Control Module Implement Control Downshift Switch Upshift Switch Directional Switch Harness Code Transmission Input Speed Sensor Transmission Output Speed Sensor 2 Primary Steering Pressure Switch Reverse Solenoid Forward Solenoid Fourth Speed Clutch Third Speed Clutch Second Speed Clutch First Speed Clutch Part-Throttle Autoshift Selector Switch Axle Oil Cooler Clutch Solenoid Machine Security System ECM

980H Wheel Loader Electrical System MHG1-UP A8J1-UP JMS1-5144

Electronic Implement Control (MID No. 082)

YL

Control - Machine Security System

Switch - Neutral Override

CID 0041 0070 0149 0168 0177 0190 0268 0363 0367 0368 0444 0562 0585 0590 0596 0621 0622 0623 0650 0672 0673 0793 1401 1402 1403 1404 1405 1406 1521 1584 1639

OR

A307

Component Electrical System Voltage Electronic Control Module Lift Linkage Position Sensor Lift Cylinder Head End Pressure Sensor Lift Cylinder Rod End Pressure Sensor ECM Internal Backup Battery Keypad Data Link

Electronic Transmission Control System (MID No. 081)

308

C

13

0168 0254 0350 0364 0769 0818 0820

320

K-14

F-4

Contact Position

BK

Aux Ckt

GN

CONN 9

Motor - Front Wiper

Deactuate

201

YL

168

G485

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Actuate

202

165

2

G-3

5.0 ± 0.3 Empty: 95 ± 3.0 Full: 1.75 ± 1.75 32.6 ± 1.6 17.6±0.6 20.0 8.7 ± 0.4 1.06 ± 0.05

On/Off Pilot A/C Compressor Clutch Start Aid Transmission Clutch Fuel Injection

Function

Component Fuel Level Sender Engine Oil Pressure Sensor Engine Coolant Temperature Sensor Torque Converter Oil Temperature Sensor Data Link Sensor Power Supply Action Alarm Action Lamp Hydraulic Oil Temperature Sensor Display Data Link Display Power Supply T/C Oil Temperature Sensor Brake Oil Temperature Sensor

CID 8.7 ± 0.4

Off Machine Switch Specification Part No.

RENR8682-04 December 2011

Payload Control System (MID No. 074)

275 to 1750 kPa¹ 114-5333 A/C (High / Low) Pressure Normally Open² (39.9 to 253.8 psi) A-B, Normally Open 8270 kPa MAX 6890 ± 345 kPa 174-4312 Park Brake Pressure A-C, Normally Closed (1200 psi MAX) (1000 ± 50 psi) A-B, Normally Open 10700 kPa MAX 8960 ± 537 kPa 175-3244 Brake Oil Pressure A-C, Normally Closed (1550 psi MAX) (1300 ± 79 psi) 1200 kPa MAX 700 ± 100 kPa A-B Normally Open 230-5771 Supplemental Steering Pressure (174.0 psi MAX) (102 ± 14.5 psi) A-C Normally Closed 110.3 ± 13.8 kPa 69 kPa MIN 275-1253 Differential Pressure Normally Closed (16 ± 2 psi) (10 psi MIN) 110.3 - 137.9 kPa 86.2 - 103.4 kPa 7X-8549 Hydraulic Filter Bypass Pressure Normally Open (16 - 20 psi) (12.5 - 15 psi) ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi).

32

CONN 23

499 32.6 ± 1.6 9.4 ± 5.0

Fuel Level

142

WH

Resistance (Ohms)¹

Front Axle Oil Temperature Rear Axle Oil Temperature Reversing Fan Axle Oil Cooler Clutch Aux Lift Raise Prop Aux Lower Prop Dump Prop Raise Prop Lower Prop Rackback Prop Ride Control #1 Ride Control #2 Variable Speed Fan

203-4157 218-0324 239-1134 244-3114 253-0615

Machine Location

I-7

Solenoid:

Auto Ride Control Sw.

YL

I-14

Switch - Fine Modulation

183-7595

Control Circuits

BU

H-14

2

Solenoids:

134

CONN 7

F-14

174-4913

135

CONN 8

Flasher - 24V

Component Description

Front Rear Wiper Wash Power

Monitoring Circuits

Component Location

Forward Cab Floodlamps

RD

Basic Machine Circuits

Machine Harness Connector and Component Locations

OR

GY

Ground Circuits

16

646

120

6

41 17

PK

Resistor, Sender and Solenoid Specifications Part No.

118

164

40

Lighting Circuits

105

115

14

Description

Component Electrical System Voltage Programmed Parameter Fault Transmission Control Lift Linkage Position Sensor Tilt Linkage Position Sensor Lift Lever Position Sensor Tilt Lever Position Sensor Raise Solenoid Lower Solenoid Dump Solenoid Rackback Solenoid Pilot Pressure Solenoid Raise Detent Electromagnet Lower Detent Electromagnet Rackback Detent Electromagnet Lify Cylinder Head End Oil Pressure Sensor Kickout Set Switch 3rd Lever Position Sensor Implement Function Select Switch Implement Lockout Switch 3rd Function Forward Solenoid 3rd Function Rearward Solenoid Caterpillar Monitoring System Engine Electronic Control Module Internal Memory Harness Code Autodig Dig Mode Switch Autodig Operation Mode Select Switch Autodig Trigger Switch Driver Enable Line Autodig Kickout Set Switch Machine Security System ECM Tilt Lever Dump Solenoid Fine Modulation Switch

Related Electrical Service Manuals Title Machine Security System:

RENR2462

CID

Product Link Radio:

RENR7911

Power Train Control:

RENR8666

0168 0248 0817 1391 1392

Implement Control:

RENR8678 SENR1394

Payload Control System:

SENR6614

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols Symbols

T

Pressure Symbol

Temperature Symbol

Level Symbol

Circuit Breaker Symbol

Flow Symbol

Symbols and Definitions Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

Component

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Electrical System Voltage Electronic Control Module Sensor Power Supply Remote Communication Module Alternator "R" Terminal

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Machine Security System (MID No. 124)

Form Number

Caterpillar Monitoring System:

© 2011 Caterpillar, All Rights Reserved

Product Link Radio (MID No. 122) CID 0168 0254 0269 1250 1251

Volume 1 of 2: Cab

Component Electrical System Voltage Data Link ECM Internal Backup Battery Theft Deterent Output Driver #1 Theft Deterent Output Driver #2

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Failure Mode Identifiers (FMI)¹ FMI No.

Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal or shorted low.

5

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Harness and Wire Symbols Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes

C-C4 130-6795

Part Number for Connector Plug

AG-C3 130-6795

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

Socket

L-C12 3E-5179

AG-C4 111-7898

Part Number For Connector Recepticle

1

325-AG135 PK-14 Pin

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

1 2

5A

Receptacle Pin or Socket Number

Single Wire Connector

9X-1123

Component Part Number

Plug Harness identification code: This example indicates wire 135 in harness "AG".

Fuse (5 Amps)

2 Ground Connection

200-L32 BK-14 Circuit Identification Number

Wire Color

Wire Gauge

(Dimensions: 48 inches x 35 inches)

102

Wire Color

Description

36 Page,

Wire Color

Wire Number

RENR8682-04 VOL 1 of 2

Wire Description Wire Number


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