Caterpillar 950G and 962G Wheel Loader Electrical System Schematic Manual - PDF DOWNLOAD

Connector Number

Schematic Location

Machine Location

CONN 1 B-15 43 CONN 2 C-15 54 CONN 3 C-15 2 CONN 4 D-14 44 CONN 5 A-13 5 CONN 6 Monitor Harness Code Plug H-9,13 C CONN 7 F-12 45 CONN 8 E-12 45 CONN 9 D-12 45 CONN 10 C-12 45 CONN 11 C-11 C CONN 12 HVAC Unit G-10 56 CONN 13 Service Tool Conn.

F-1 0 C CONN 14 C-14 54 CONN 15 Service Mode Plug H-9 C CONN 16 E-8 57 CONN 17 E-8 57 CONN 18 D-8 57 CONN 19 D-8 57 CONN 20 Option Code Plug I-7 C CONN 21 F-6 A CONN 22 Xmsn Shifter G-4 A CONN 23 Customer Data Conn C-4 C CONN 24 B-4 D CONN 25 A-3 46 CONN 26 Service Brake Pedal B-3 45 CONN 27 C-3 58 CONN 28 E-3 A CONN 29 E-3 A CONN 30 G-2 47 CONN 31 F-2 60 CONN 32 F-2 60 CONN 33 C-2 48 CONN 34 G-1 49 CONN 35 G-1 49 CONN 36 I-1 50 ¹ The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

53

48

25

18

42

4

34

8

22

6 10 15

3 9

2 28

54

36 7

17

30

41

58

56

14

32

47 50

33

11

21 13

5

20

43

A

26

27 37 29

51 B

44

45

12

35 23 31 39

E

C

38 D

57

1

40

59

46 19

55

49 52

24

16

D

B

59

22 27

3

11

9

17

5

13

21 10

54

25

4 40 1

24 58 46

34 16

42 18

26 48

6

20

28 7

35

41

57

44

15

51 50 12

8

36

55

C

43

29 37

53

56

45

30

52

A

E

2

47

49

31

32

23

38

19

14

39

33

Related Electrical Service Manuals Title

Form No.

Alternator: 107-7977

SENR4757

Caterpillar Monitoring System

SENR1394

Electric Starting Motor: 106-8558 Consist: 106-8557 Consist: 106-8559 Payload Control System

SENR3559 SENR3581 SENR6614

Power Train ECM

SENR1380

950G and 962G Wheel Loader Hyd. System System Operation Testing And Adjusting

SENR1389 SENR1390

Machine Harness Connector And Component Locations

Component Location Schematic Location

Part No.

Machine Location

Component

Schematic Location

Part No.

Machine Location

H-11

126-5611

56

Sensor - Tran Intermediate Speed Sensor 1

B-13

3E-8848

26

Actuator - Hood As.

A-14

124-4236

1

Sensor - Tran Intermediate Speed Sensor 2

B-13

3E-8848

26

Actuator - Water Valve

H-11

126-5610

56

Sensor - Tran Output Speed Sensor 1

C-13

3E-8848

26

Alarm - Action

D-10

3E-6328

C

Sensor - Tran Output Speed Sensor 2

B-13

3E-8848

26

Alarm - Backup

C-15

123-6449

2

Sensor - Trans Oil Temp

B-13

100-3055

26

Alternator

D-15

107-7977

3

Sensors - Aux Lever Pos

Arc Suppressor

F-10

106-8704

C

Solenoid - A/C Clutch

Batteries

F-15

115-2422

4

Breaker - Alt

A-15

9S-4693

5

Breaker - Hood

A-14

9H-1958

Breaker - Main

A-15

Breaker - Running Lamp

A-14

Breakers - 15A

Component Actuator - Blend Door

Monitoring System Mode Mode Of Operation

Mode Number

Normal

0

Harness Code

1

Parameter Display

2

Service

3

Tattletale

4

Units

5

Calibration

6,7,8

F-9

106-4437

E

B-15

106-5122

27

Solenoid - Aux Lever Lower

H-1

138-2924

31

Solenoid - Aux Lever Rearward

G-1

138-2924

31

5

Solenoid - Axle Oil Cooler Clutch Assy.

C-14

152-5409

28

9S-4693

5

Solenoid - Lift Linkage Lower

H-1

138-2924

31

3T-2662

5

Solenoid - Lift Linkage Raise

G- 1

138-2924

31

D- 1

6T-3643

C

Solenoid - Pilot Press Supply

G-1

129-4023

31

E-5

155-1516

A

Solenoid - Shutdown

C-15

8C-3663

29

Control - Implement

I-7

142-3371

C

Solenoid - Start Aid

F-14

3E-6332

30

Control - Power Train ECM

I-10

142-3363

57

Solenoid - Tilt Linkage Tiltback

G-1

138-2924

31

Control - Water Valve/Blend Door

G-11

128-8010

A

Solenoid - lilt Linkage Dump

H-1

138-2924

31

C-4

112-1572

59

Solenoid Valve - Dual HP

B-15

129-7707

27

Converter - Voltage

H-5

119-1733

B

Solenoid Valve - Ride Control

G-1

3E-8574

31

Dimmer - Control

E-11

103-5526

C

Solenoids - Clutch Modulating Valve

C-13

121-4298

26

Fuses

A-14

3K-8782

5

Stud -Terminal

D-11

9G-8451

C

Fuses - 10A

D-11

3K-8782

C

Suppressor - Arc

B-2

106-8704

32

Fuses - 15A

D-11

8M-8948

C

Suppressor - Arc A/C

B-15

106-8704

27

E-4

100-5895

A

Suppressors - Arc

E-6

106-8704

A

Control - Cat Monitoring System

Control - WLPCS ECM

Gauge - Quad

Machine Codes Sales Model

Machine Code

950G

7,13, 15, 38

962G

14

Ground - Cab

A-8

D

Switch - A/C Refrigerant

B-15

114-5333

27

Ground - Cab

F-10

57

Switch - AIH

G-5

112-6169

A

Ground - Cab

H-8

57

Switch - Auto Ride Control

B-S

103-6333

D

Ground - Cab

H-10

57

Switch - Auto/Manual

B-6

123-6383

D

Ground - Left Frame Boss

E-14

6

Switch - Axle Oil Cooler

C-14

155-8998

33

Ground - Right Rear Frame

A-15

7

Switch - Beacon

B-9

9X-9639

D

Ground - Steer Column

E-5

A

Switch - Blower

B-9

3E-7156

D

8

Switch - Brake Oil Pressure

H-2

3E-7693

34 35

Ground - Strap Frame to Cab

G-12

Ground - To Engine

D-15

9

Switch - Bucket Positioner

I-1

117-1324

Ground - To Engine Block

D-14

10

Switch - Bucket/Fork Select

G-7

135-9968

B

Ground - To Engine Cyl Head

D-14

11

Switch - Dimmer

B-3

2H-1855

58

Heater - Air Inlet

D-14

107-9652

11

Switch - Disconnect

B-15

7N-0718

36

Horn - Forward

F-3

4Y-7882

12

Switch - Downshift

G-5

152-5707

A

Horn - Forward

H-1

7T-0970

12

Switch - Engine Oil

C-15

3E-6455

37

Horn - Forward

I-1

7T-0970

12

Switch - Forw/Neut/Rev

G-5

152-5707

A

Horns - Forward

F-2

7T-0970

12

Switch - Forward Horn

G-4

21-3360

A

Keypad - WLPCS

B-4

129-0419

59

Switch - Front Axle Temp

F-1

155-8999

39

Motor - Actuator

A-14

117-1557

1

Switch - Front Wiper

B-4

110-7886

0

Motor - Blower

Payload Control Fault Codes Fault Battery Voltage Too High Battery Voltage Too low PCS Not Calibrated Position Sensor Out of Range Loss of Position Sensor Signal Pressure Sensor Out of Range Loss of Pressure Sensor Signal Pressure Sensor Out of Range Loss of Pressure Sensor Signal Backup Battery Error Real Time Clock Not Running Loss Of Keypad Data Link

8X-5804

Wire Number

Wire Color

101 102 105 108 109 112 113 114 118 120 122 123 124 126 127 128 129 130 133 134 135 136 138 144 146 158 167 175 177 188

RD RD RD BU RD PU OR GN GY YL BU WH GN PK OR PK BU RD OR YL BU GN GN GN GY BR OR PK OR WH

200 201 202 250 251 270 271 272 273 274 275 290 291 299 A201 A202 A203 A204 A205 A219 A251 A272 A273

BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK

301 304 306 307 308 310 311 321 322 326 334 373 397 398 A300 A301

BU WH GN OR YL PU WH BR GY PU BU GN OR BU GN WH

403 405 410 411 416 417 419 432 441 442 443 447 450 453 484 496 499 C413 C414 E416 G454 G485 G486

GN GY WH PK OR GY YL PK OR GY YL PK YL PK YL WH GY YL BU PU PK BU GN

500 501 502 503 504 505 506 507 508 509 511 512 513 515 516 517 518 521 522 537 538 539 540 A513 A523 A524 A525 A526 A527 A528

BR GN OR BR YL BU PU WH PU WH BR GN OR GY GN BU OR YL WH GN BR BU WH PK PU BR GN PK BU BR

Description Power Circuits Bat (+) (Not Application Specific) HdLmp Key Start Sw Aux Ckt Alt Output (+) Term.

Main Power Rly Output Opr Mon Panel VMIS B+ Switched Warning Horn (Forward) Aux Ckt Aux Ckt Aux Ckt Aux Ckt A/C Xmsn Ctrl Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Sec Ster Auto Lube Pump To Payload Mon Aux Ckt Aux Ckt Aux Ckt Aux Ckt Aux Ckt Main Brkr Aux Ckt Ground Circuits Main Chassis Operator Monitor Return XMSN Ctrl Payload Mon - Customer Gnd Payload Mon - System Gnd CMS Ident Code 0 CMS Ident Code 1 CMS Ident Code 2 CMS Ident Code 3 CMS Ident Code 4 CMS Ident Code 5 CMS Service CMS Clear WTL Impl Ctrl Gnd WTL Impl Ctrl Serv Mode SW to GND WTL Impl Ctrl Clear Fault SW to GND WTL Impl Ctrl ID Code 3 WTL Impl Ctrl ID Code 4 WTL Impl Ctrl ID Code 5 ETAC Ctrl Gnd VIMS Ser Mode #1 MAC-14 Impl Ctrl B MAC-1 4 Trans Ctrl BBasic Machine Circuits Starter No. 1 Sol Starter Relay No. 1 Output Starter Relay Coil To Neut Start SW Or Key Start SW Key Start SW To Neutral Start SW Or VMIS Sensor Module Main Power Relay Coil Start Aid SW To Start Aid Sol Start Aid Sol To Temp SW Backup Alarm Lamp Travel Alarm Warning Horn (Forward) Key Start SW "C" Term.

Start Aid Sol #2 Start Aid Switch To Timer Hood Raise Motor Hood Raise Motor Hood Raise Relay Coil Hood Raise Relay Coil Monitoring Circuits Alternator (R) Term.

Opr Mon Oil Press. (Low Setting) Opr Mon Action Alarm Opr Mon Master Sec Ster SW Primary Ster SW Opr Mon Parking Brake Opr Mon Brake Press. (Oil) Eng Coolant Temp Gauge Hyd System Temp Gauge Power Train Temp Gauge Fuel Level Gauge Tach Sender (+) Sec Ster Action Lamp Primary Ster Lamp Opr Mon Panel Hyd Oil Level Opr Mon Implement Oil Filter VMIS Display Data VMIS Display Load PMS Lift Cyl Press Sensor Pump Drive Oil Temp Opr Mon Front Brake Temperature Opr Mon Rear Brake Temperature Accessory Circuits Wiper - Front (Park) Wiper - Front (Low) Wiper - Front (HI) Wiper - Rear (Park) Wiper - Rear (Low) Wiper - Rear (HI) Washer - Front Washer - Rear Radio Speaker - Left Radio Speaker - Left (Common) Radio Speaker - Right Radio Speaker - Right (Common) A/C Compressor/Refrigerant Pressure SW Blower Motor (HI) Blower Motor (Medium) Blower Motor (Low) Hazard Flasher To SW A/C SW To Refrigerant SW A/C Clutch To Thermostat SW Turn Signal SW To Flasher Hazard Indicator Turn Signal Indicator Basic/Right Turn Signal Indicator Left DC/DC Converter Memory Output Temp Potentiometer Pos 1 Temp Potentiometer Pos 2 Temp Potentiometer Pos 3 Electronic Water Valve Actuator Electronic Water Valve Actuator Electronic Water Valve Actuator

Part No.

Function

Actuate

3E-6392

56

Switch - Function Select

F-9

116-4509

E

147-7973

A

Switch - Hazard lamp

G-9

112-6167

B

Motor - Priming Pump

B-14

151-6351

13

Switch - Hood Actuator

A-14

146-0204

40

Motor- Rear Wiper

F-10

137-8709

C

Switch - Hyd Filter Bypass

A-3

7X-8549

16

Motor - Sec Steer

B-2

154-2563

19

Switch - Hyd Oil Level

A-2

123-2993

19

D-14

106-8558

15

Switch - Implement Lockout

F-8

116-4502

E

Motors - Washers

A-3

7T-8890

16

Switch - Key Start

D-5

9G-7641

A

Relay - AIH Magnetic Switch

B-14

3E-0075

17

Switch - Kickout On/Off

G-8

116-4506

B

Relay - Backup Lamp

I-15

4Y-6135

25

Switch - Park Brake Oil Pressure

H-2

3E-6452

42

Relay - Front Flood

E-10

3E-5239

C

Switch - Primary Steer

B-2

3E-6450

14

Relay - Hood Raise Lower

A-13

149-2612

5

Switch - Rear Axle Temp

C-14

155-8499

33

Relay - Main

B-15

101-7740

5

Switch - Rear Wiper

C-9

112-6174

D

Relay - Rear Flood

E-11

3E-5239

C

Switch - Run/Work/Panel/Tail

C-8

108-3320

D

Part No.

Relay - Sec Steer

B-2

139-2599

14

Switch - Sec Steer Test

H-8

143-3001

B

3E-6332

Solenoid Valve - Start Aid

Relay - Sec Steering Intermediate

F-11

3E-5239

C

Switch - Secondary Steer

B-2

3E-6450

14

Relay - Start Magnetic Switch

B-14

125-1302

5

Switch - Selector AC/Heat

B-9

3E-71 55

D

3E-8574

Solenoid Valve - Ride Control

Resistor - Blower

G-11

9G-1950

56

Switch - Service Brake Pedal As.

B-3

110-8029

58

3E-9366

Solenoid - Bucket Lift Lever Lower Detent

Sender - Fuel Level

H-2

152-7248

18

Switch - Start Aid

G-5

3E-71 76

A

Sender - Hyd Temp

A-3

4W-9972

19

Switch - Start Aid Coolant

D-15

3E-6449

22

4W-9972

Sender - Hydraulic Oil Temperature

8C-3663

Solenoid - Engine Shutdown

B-14

4W-9972

20

Switch - Tach/Speedo/Serv Meter

G-5

112-6171

A

D-15

131-0427

22

Switch - Temp Selector

B-9

127-4540

D

Sensor - Engine Speed

B-14

6V-2455

21

Switch - Thermostat

G-11

3E-5464

56

Sensor - Lift Cyl Head End Press

G-1

124-4672

23

Switch - Tran Neutralizer Override

B-5

112-6156

D

Sensor - Lift Lever

F-7

106-4437

E

Switch - Turn Signal

F-6

134-9569

A

Sensor - Lift Linkage Rotary Position

I-1

121-0284

24

Switch - Upshift

G-5

152-5709

A

F-7

106-4437

E

Tach/Speedometer

E-4

100-5888

A

B-13

3E-8848

26

Terminal Block

A-14

121-1023

5

Sensor - Tilt Lever Pos Sensor - Torque Cony Output Speed

Machine locations are repeated for components located close together.

A = Operator Compartment - Dash Console B = Operator Compartment - Left Overhead Console C = Operator Compartment - Relay/Fuse Panel D = Operator Compartment - Right Overhead Console E = Operator Compartment - Right Console

A541 A592 A593 A594 A595 A596 C529 C530

PU BU OR WH GN YL GY BU

603 604 605 606 608 610 611 612 614 615 617 619 633 646 647 661 662 663 691 692

PK OR YL GY GN OR PU GY PU YL BR GN BU OR GN GN YL GY GY YL

709 720 727 728 751 752 754 755 761 762 795 E701 E702 E707 E708 E735 F781 F783 F784 F785 F793 G728 G750 G755 G760 G761 G762 G763 G764 G766 G767 G768 G785 H708 H709 H710 H711 H713 H714 H715 H716 H717 H719 H720 H728 818 819 900 901 910 944 945 961 964 973 975 976 977 E900 E901 E902 E903 E904 E905 E906 E907 E908 E909 E917 E918 E919 E920 E922 E923 E924 E925 E926 E927 E928 E930 E932 E933 E936 E955 G939 G940 G941 G942 G943 G944 G947 G954 K933 K977 N939 P910

OR PU GN BU GN YL BU OR GY YL YL PK OR GN PK PU BR GN YL WH OR YL BU GY WH YL BR PU PK GN WH GN OR OR BU PK GN PK OR PU WH BR OR BU GN BR GY PU WH YL OR BR BR BU BR WH OR YL WH GN PU YL BR BU OR GY BR WH WH GN YL BR GN PK YL OR BU GN WH BU PK YL WH OR PK PU GY OR BU YL WH GN GN PK GN BR

Description Accessory Circuits (Continued) Flasher To Indicator Lights Blend Door Motor (A) Blend Door Motor (B) Blend Door Position Feedback (+) Blend Door Position Feedback (Signal) Blend Door Position Feedback (-) Lift Press Sensor (WAS B413) Lift Position Sensor (WAS B412) Lighting Circuits Rotary Beacon Stop Lamp Turn Lamp - Left Turn Lamp - Right Flood Lamp - Rear Head Lamp Basic Head Lamp Hi Backup Lamp Park/Tail/Dash/Lamp Cab Flood Lamp/Rops Tail/Position Lamp - Left (Road Pkg)/ Width Head Lamp Lo Attach Lighting Ckt Light SW To Front Flood Relay Light SW To Rear Flood Relay Tachometer Lamp - Smart EMS Speedometer Lamp - Smart EMS Gauge Lamps - Smart EMS Warning Lights To Bkr Flasher Bkr To Flasher Control Circuits Sensor Power Supply XMSN Brake SW Sec Ster Motor Relay Sec Ster Cont SW XMSN Shift Sol No. 1 Or 3 XMSN Shift Sol No. 2 XMSN Shift Sol No. 3 Or 1 XMSN Shift Sol No. 4 Or 5 Lift Kickout Sol SW Bucket Positioner Sol SW Dual Hp Sol Auto Ride Cntl SW Auto Ride Cntl SW VMIS Display +V VMIS Display Clock Smart Ems Tack/Serv Mtr/Odometer Select Downshift SW (N.O.) Upshift SW (N.C.) Downshift SW (NC.) Upshift SW (NO.) Air Inlet Heater Relay SW To SW (Generic) XMSN Cont Fwd SW To Gnd XMSN Cont Rev SW To Gnd XMSN Cont Speed 2 SW To Gnd XMSN Cont Speed 3 SW To Gnd XMSN Cont Speed 4 SW To Gnd XMSN Cont Neut SW To Gnd XMSN Cont Pk Brk Lever SW To Gnd Impl Cont SW To Gnd NO. Impl Cont SW To Gnd N.C. XMSN Cont Speed 1 SW To Gnd Injector Diode To Injector 14 Impl Coot Kickout SW 1 Impl Corn Kickout SW 2 Impl Cont Lift Lever Position Impl Cont Tilt Lever Position Impl Cont Lift Proportional Sol Impl Cont Lower Proportional Sol Impl Cont Lower Kickout Sol Impl Cont Sol Return Impl Cont Pilot Press Sol Impl Cont Lift Kickout Sol Impl Cont Bucket Positioner Sol Auto SW 3 Serial Data (Transmit) Serial Data (Receive) XMSN Shift Sol No. 5 or 4 XMSN Shift Sol No. 6 XMSN Neutizer Override Indicator Data Link + (CAT) Data Link - (CAT) Selector SW Fork Position Select CST Autoshift- Auto/Manual SW 2 CST Autoshift- Sol Return Ride Cont Solenoid 1 CST Autoshift- Auto/Manual SW 1 ECPC Trans Output SPD + ECPC Trans Output SPD ECPC Trans Intermediate SPD + ECPC Trans Intermediate SPD ECPC Trans Intermediate SPD Q+ ECPC Trans Intermediate SPD QECPC Trans Output SPD Q+ ECPC Trans Output SPD QECPC Trans Input SPD + ECPC Trans Input SPD Impl Lockout SW to GND (N.O.) Impl Lockout SW to GND (N.C.) AUX Lower Proportional Sol AUX Lift Proportional Sol Dump Proportional Solenoid ETAC Front Left Wheel Proportional Solenoid ETAC Front Right Wheel Proportional Solenoid ETAC Rear Left Wheel Proportional Solenoid ETAC Rear Right Wheel Proportional Solenoid ETAC Test Mode SW (N/C) ETAC Test Mode SW (N/O) ETAC Front Axle Pilot Solenoid ETAC Front Left Wheel Speed Sensor ETAC Front Right Wheel Speed Sensor ETAC Solenoid Return WLPMS PHII Keypad Data MAC14 Switch Return Impl 4th Func Lift Prop Sol Impl 4th Func Lower Prop Sol Impl 3rd Lever Pos Sensor Impl Function Sel SW (NO.) Impl Function Sel SW (N.C.) Impl 4th Lever Pos Sensor Dual Low Idle Sol Stick 2 Bypass Sol ECPC Trans Oil Temp Sensor Ride Control Solenoid 2 Secondary Steering Test Sw Input

Deactuate

Contact Position

Start Aid Coolant (Temperature)

D-5

Sensor - Coolant Temp

Wire Color

38 ± 3°C 27°C MIN Normally Closed (100 ± 5°F) (80.6°F) Primary Steering Oil Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed 3E-6450 Secondary Steering Oil Pressure (175 psi MAX) (100 ± 15 psi) A-B, Normally Open 8270 kPa MAX 6890 ± 345 kPa A-C, Normally Closed 3E-6452 Park Brake Oil Pressure (1200 psi MAX) (1000 ± 50 psi) A-B, Normally Open 10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open 3E-7693 Service Brake Oil Pressure (1550 psi MAX) (1300 ± 50 psi) A-C, Normally Closed 275 to 1750 kPa ¹ 114-5333 Refrigerant Pressure (AC) Normally Open ² (40 to 255 psi) 13.0°C 21.0 ± 3.0°C 123-2993 Hydraulic Oil Level Normally Closed (69.8 ± 5.4°F) (55.4 °F) 65 °C ± 3 58 °C 155-8998 Axle Oil Cooler Temperature Normally Closed (149.0 °F) (136.4 °F) Min Rear Axle Temperature 125 °C ± 3 117 °C Min 155-8999 Normally Closed Front Axle Temperature (257.0 °F) (242.6 °F) Min ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25psi). ² Contact position at the contacts of the harness connector.

3E-6449

G-11

Sender - Torque Converter Oil Temp

Wire Number

Off Machine Switch Specification

Motor - Front Wiper

Motor - Starter

Code 16800 16801 25413 35001 35002 36401 36402 76901 76902 81704 81708 82002

RENR 2140-01 December 2002

Wire Description Chart

Connector Location ¹

Resistor, Sender and Solenoid Specifications Component

Resistance (Ohms)¹ 6.0 34.3 ± 1.7 53.3 ± 2.7 54°C (130°F) - 560 to 716

110°C (230°F) -72 to 82 1.55 ± 0.15 10.3 ± 1.03 Overall 2.0 ± .1; Tap 1.0 ± .05

9G-1950

Resistor - A/C, Heater Blower Motor

106-5122

Solenoid - A/C Clutch

17.6 ±0.6

121-4298

Solenoid - Clutch Modulating Valves

7.75 ± 1.0

129-7707

Solenoid - Dual HP

31.1 ± 2.4

152-5409

Solenoid - Axle Oil Cooler

¹ At room temperature unless otherwise noted.

9.4 ± 5

T

Temperature Symbol

Pressure Symbol

Flow Symbol

Level Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

950G Wheel Loader and 962G Wheel Loader Electrical System 2JS1-1499 3BS1-799 4BS1-706 5AS1-400

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

5RS1-402 6NS1-399

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Machines Equipped with Electro-Hydraulics (E/H) and Command Contol Steering (CCS) Printed in U.S.A.

© 2002 Caterpillar All Rights Reserved

Harness And Wire Electrical Schematic Symbols Component Identifiers (CID¹) and Module Identifier (MID²) For Power Train ECM (MID No. 081) CID

0041 0070 0149 0168 0177 0190 0270 0363 0367 0368 0444 0562 0582 0617 0621 0622 0623 0631 0632 0633 0634 0635 0636 0668 0672 0673 0674 0675 0688 0793 0794 0795

Component

+8 Volts Sensor Supply Parking Brake Switch Ride Control Solenoid #2 Electrical System Voltage Transmission Oil Temperature Sensor Engine Speed Sensor Cat Monitor System Harness Code Ride Control Solenoid Ride Control Switch Transmission AUTO/MAN Switch Start Relay Unable To Communicate With Cat Monitor System Transmission Output Speed Sensor 1 Air Heater Relay Downshift Switch Up Shift Switch Direction Switch Transmission Clutch #1 Solenoid Transmission Clutch #2 Solenoid Transmission Clutch Solenoid #3 Transmission Clutch Solenoid #4 Transmission Clutch Solenoid #5 Transmission Clutch Solenoid #6 Transmission Shift Lever Torque Converter Output Speed Sensor Transmission Output Speed Sensor Transmission Intermediate Speed Sensor 1 Transmission Intermediate Speed Sensor 2 Variable Horsepower Solenoid Primary Steering Pressure Switch Secondary Steering Pressure Switch Secondary Steering Intermediate Relay

Component Identifiers (CID¹) and Module Identifier (MID²) For Caterpillar Monitoring System (MID No. 030) CID

Component

0084 Ground Speed Sensor 0096 Fuel Level Sensor 0100 Engine Oil Pressure Sensor 0110 Engine Coolant Temperature Sensor 0177 Torque Converter Oil Temperature Sensor 0248 Data Link 0263 8 Volt Sensor Power Supply 0271 Action Alarm 0324 Action Lamp 0523 Engine Speed Sensor 0600 Hydraulic Oil Temperature Sensor 0601 Brake Air Pressure Sensor 0819 Display Data Link 0821 9 Volt Display Power Supply 0830 Brake Oil Temperature Sensor ¹ The CID is a diagnostic code that indicates which component is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

A

Component Identifiers (CID¹) and Module Identifier (MID²) For Implement ECM (MID No. 082) CID

Component

0168 Electrical System Voltage 0248 Data Link 0270 Caterpillar Monitoring System Harness Code 0296 Powertrain Electronic Control Module 0350 Rotary Position Sensor (Lift Linkage) 0352 Position Sensor (Lift Lever) 0353 Position Sensor (Tilt Lever) 0354 Solenoid Valve (Lift Linkage Raise) 0355 Solenoid Valve (Lift Linkage Lower) 0356 Solenoid Valve (Lift Linkage Dump) 0357 Solenoid Valve (Tilt Linkage Tiltback) 0358 Solenoid Valve (Pilot Pressure Supply) 0359 Detent Coil (Lift Lever Raise) 0360 Detent Coil (Lift Lever Lower) 0361 Detent Coil (Tilt Lever Tiltback) 0365 Switch (Kickout Set) 0487 Position Sensor (Auxiliary Lever) 0489 Switch (Function Select) 0490 Switch (implement Lockout) 0491 Solenoid Valve (Auxiliary Lever Forward) 0492 Solenoid Valve (Auxiliary Lever Rearward) 0596 Harness Code incorrect 0687 Option Code incorrect ¹ The CID is a diagnostic code that indicates which component is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

AA

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

Receptacle

Plug

1 2

1 2

1

2

Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Pin or Socket Number Wire, Cable, or Harness Assembly Identification

Component Part Number

Single Wire Connector C

A

A 325-PK-14

Pin

AA 1

9X-1123 325-PK-14

Wire Color

Socket

2

200-BK-14

Circuit Number Identification

Failure Mode Identifiers (FMI)¹ FMI No.

Electrical Schematic Symbols And Definitions

Failure Description

0 Data valid but above normal operational range.

1 Data valid but below normal operational range.

2 Data erratic, intermittent, or incorrect.

3 Voltage above normal or shorted high.

4 Voltage below normal or shorted low.

5 Current below normal or open circuit.

6 Current above normal or grounded circuit.

7 Mechanical system not responding properly.

8 Abnormal frequency, pulse width, or period.

9 Abnormal update.

10 Abnormal rate of change.

11 Failure mode not identifiable.

12 Bad device or component.

13 Out of calibration.

14 Parameter failures.

15 Parameter failures.

16 Parameter not available.

17 Module not responding.

18 Sensor supply fault.

19 Condition not met.

20 Parameter failures. ¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Wire Gauge

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

T

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

606-GY-14 200-BK-14

FLOOD LAMP 9X-1439

V V

L113

STOP/TAIL/PARK LAMP 107-4401 V S RD-18 A 604-OR T WH-18 C 614-PU-14 G BK-18 B 200-BK-14

V 130-RD B A301-WH-18 A A300-GN-18 C V 397-OR-14 398-BU-14 V

608-GN-14 200-BK-14

15

U U U U

10A 10A 10A 10A

R

122-RD R 130-RD R 105-RD R 114-RD

RUNNING LAMP BREAKER 3T-2662 R U 101-RD-14 102-RD-14 15A 101-RD-14

U

R 20A

175-RD-14

HOOD BREAKER 9H-1958 RELAY PANEL

122-RD 130-RD 114-RD 102-RD-14 105-RD

HOOD ACTUATOR SW 146-0240

V 7 6 5 8 4 12 1 2 9 10 11 3

122-RD 130-RD 114-RD 102-RD-14 105-RD

102-RD-14 122-RD 122-RD 105-RD 102-RD-14

L64

L90

167-OR 537-GN-14 518-OR-14

L26 L9 L61

L61 L37

L13

L33

144-GN 102-RD-14 122-RD 617-BR 610-OR-14

L35

C

D

CC 2 C

3

144-GN

603-PK

A219-BK-18 A219-BK-18

L31

L31 614-PU 614-PU 200-BK-14

C C

C

A219-BK-18 E928-WH-18 E927-GN-18 H728-GN-18 H729-WH-18 973-BR-18 977-YL-18 E701-PK-18 G766-GN-18 G767-WH-18 E702-OR-18 910-YL-18 720-PU-18

C413-YL-18 201-BK-18 E707-GN-18 E708-PK-18 C414-BU-18

L50

D

4 2 1 3 5 6

WH-18 BK-18 OR-18 GN-18 YL-18 BU-18

GND

GN

MOTOR

H

T°

BK GY BR OR

P

B+

FRONT WIPER 147-7973

D D

D

D

L43

ACTION LAMP 9W-2111

D D

200-BK 633-BU-18

200-BK 615-YL-14

L49

KEY START SW 9G-7641

200-BK 539-BU-18

NEUTRALIZER OVERRIDE LAMP 7N-5876

D D D

BUCKET TURN SIGNAL IND LAMP 7N-5876

D D

L47

L47

200-BK 200-BK 200-BK 200-BK 910-YL-18

D

C

AUTO 4 3 2 MAN

C

D

L3

A541-PU-18 E735-PU-18 F785-WH-18 F784-YL-18 F781-BR-18 F783-GN-18 G750-BU G755-GY G763-PU 202-BK-18 105-RD 113-OR-18 200-BK 201-BK-18 307-OR-18 308-YL 326-RD 403-GN-18 405-GY-18 410-WH-18 G486-GN-18 432-PK-18 G485-BU-18 441-OR-18 442-GY-18 443-YL-18 447-PK-18 496-WH-18 499-GY-18 538-BR E702-OR-18 614-PU 615-YL-14 910-YL-18 944-OR-18 945-BR-18 K933-GN-18 E701-PK-18 611-PU-14

13

12

AUTO/MANUAL SWITCH 123-6383 (SHOWN IN MANUAL POSITION) 1

2 3 4 5

BK BK BK BK BK

2 3 4 5 1 6

C

973-BR-18 977-YL-18 H728-GN-18 H729-WH-18 202-BK-18 H728-GN-18 973-BR-18 977-YL-18 H729-WH-18 E701-PK-18 G767-WH-18 G766-GN-18 E702-OR-18

(UP)

0

1

(CENTER)

1

1

(DOWN)

1

0

200-BK 200-BK 614-PU 614-PU 202-BK-18 202-BK-18

AUTO RIDE CONTROL SW 103-6333 C B A C 2 C 5 C

200-BK C B 614-PU A C2 C 5

3 C 4 C 6 C

3 C

118-GY 118-GY 200-BK-14 502-OR 501-GN 500-BR 506-PU

L10

6 C

C

1 2 3 4 5 6 7 8

TRANSMISSION NEUTRALIZER OVERRIDE SW 112-6156

L8

L89

CUSTOMER DATA CONNECTION

P

251-BK-18 188-WH-18 E955-OR-18

L98

L17 L16 L15

C

619-GN-14 611-PU-14 610-OR-14

F

614-PU-14 619-GN-14 611-PU-14

J

CONN 32 605-YL-14 200-BK-14

3 1 2 6 5 4

F

J 1 2

RD-18 BL-18

RIGHT TURN LAMP 3E-6466

J

FLOOD LAMP 9X-1439 J JAPAN FRONT FRAME

619-GN-14 200-BK-14

L16

B C A

L7

B+ B+ GROUND HIGH LOW PARK WASH

L71 L4

CONN 30 V

5 4 3 6 2 1

200-BK-14

RD RD

RD RD

2 1 1 2

2 1

1 2 RD RD

RD RD

G

NOT USED

FRONT AXLE TEMP.SW. 155-8999

F

LH TURN & CLEARANCE LAMP 4Y-3580

F F

114-RD 322-GY 606-GY-14 614-PU-14 619-GN-14 200-BK-14 611-PU-14

HI/LO BEAM HEAD LAMP 4Y-4580

F

114-RD 322-GY

F

J

CONN 32 605-YL-14 617-BR-14

3 6 5 1 4 2

FORWARD HORN 4Y-7882

F

J

YL-18 PU-18 J 200-BK-14

T C J

RH TURN & CLEARANCE LAMP 4Y-3263

619-GN-14 J HI/LO BEAM 611-PU-14 HEAD LAMP J 4Y-4580 200-BK-14 J JAPANESE ROADING LIGHTING

CONN 31 F

F 619-GN-14 611-PU-14 605-YL-14 617-BR-14 606-GY-14 200-BK-14 200-BK-14 614-PU-14

LLL 619-GN-14

6 4 1 3 5 2

LLL

605-YL-14 200-BK-14

606-GY-14 619-GN-14 200-BK-14

16 13 11 15 12 36 4 14

F 6 4 1 3 5 2

LLL 619-GN-14 611-PU-14 605-YL-14 617-BR 606-GY-14 200-BK-14

RD-18 BK-18

KKK 2 1

RD-18 BK-18

KKK

E

LEFT TURN LAMP 3E-6466 RIGHT TURN LAMP 3E-6466

FLOOD LAMP 9X-1439

LLL 5 4 BU-18 611-PU-14 6 RD-18 619-GN-14 617-BR 3 WH-18 1 YL-18 605-YL-14 2 BK-18 200-BK-14 WW 1 TO BUCKET 4 POSITION-TURN 2 LAMPS HARN LH HI/LO/POSITION 3 TURN LAMP 105-4849 RH HI/LO/POSITION TURN LAMP 105-4850

200-BK-14 605-YL-14 617-BR 606-GY-14

5 1 606-GY-14 3 614-PU 6 619-GN-14 2 200-BK-14 4 611-PU-14 F KKK CONN 32

FLOOD LAMP 9X-1439

LLL LLL 2 1

KKK

KKK

CONN 31

F 619-GN-14 611-PU-14 605-YL-14 617-BR-14 606-GY-14 200-BK-14 200-BK-14 614-PU-14

NOT USED

L14 L89

CONN 33 SS

B C A

DD 200-BK-14

DD

619-GN-14 611-PU-14 DD

610-OR-14

DD DD DIMMER SW 2H-1855 NOTE: FOR ROADING

1 4 2 3

N 202-BK-18 720-PU-18 130-GN-18 604-OR-18

N

ND N

N

N NC STOP LAMP SW 3E-5520

L4 L1

CONN 25

L4

V Y

201-BK-18 496-WH-18

REAR WASHER 7T-8890

Y 1 2

T°

Y MOTOR Y Y FRONT WASHER 7T-8890

3

HYD OIL LEVEL SW 123-2993 BK-18 BK-18

Y

Y

SS

SS

PRIMARY STEERING PRESS SW 3E-6450

NEUTRALIZER SW 105-6118

442-GY-18

4

1 2 3 4

619-GN-14 J 611-PU-14 J 200-BK-14 J J 605-YL-14 YL-18 T 617-BR-14 PU-18 C J J 200-BK-14

COSA LIGHTING GP

L1

BK-0 RD-0

5

F

BK BK

J

CONN 32 F

L4

OPERATOR STATION

6

619-GN-14 611-PU-14 605-YL-14 617-BR-14

F

CONN 30

L4

L1

L4

1 2

CONN 31

5 1 3 6 2 4

CONN 24

BK-0 RD-0

CONN 34

V 16 13 11 15 12 36 4 14

L4 L1

C 11 12 3 4 5 6 9 10 1 2 7 8

SERVICE BRAKE PEDAL AS. 110-8029 NOTE C

L8

L4

C

CONN 26 C 202-BK-18 720-PU-18 130-RD 604-OR

L6

L71 L4

138-GN-18 251-BK-18 C529-GY-18

L15

L3

L10

L10

2 1

RD RD 2 1 1 2

A219-BK 709-OR-18 E932-PK-18 E933-YL-18

FORWARD HORN 7T-0970 FORWARD HORN 7T-0970

F F

P

L7

P

975-WH-18 976-OR-18

1 2 3 4 606-GY-14 200-BK-14

L99

L8

202-BK-18 L10

7

F

114-RD 322-GY L17

LEFT TURN LAMP 3E-6466

FLOOD LAMP 9X-1439

114-RD 322-GY

CONN 27

188-WH-18 251-BK-18 E955-OR-18

L6

AUX LEVER REARWARD SOL VALVE 138-2924

HYDRAULIC CONTROL MANIFOLD

RD-18 BL-18

V

L7

7 2 8 9 6 5 3 1 4 10 11 12

LIFT LINKAGE RAISE SOL VALVE 138-2924

T°

202-BK-18 416-OR-18 417-GY-18 484-YL-18 453-PK-18 727-GN-18

819-GY-18 250-BK-18

L14

L14

CONN 23 E D A C B

L89

FRONT INTERMITTANT WIPER SW 110-7886

614-PU 200-BK 944-OR-18 945-BR-18 C530-BU-18 C529-GY-18 251-BK-18 138-GN-18 E416-PU-18

H716-WH H713-PK-18

Q

M

RIDE CONTROL SOLENOID VALVE 3E-8574 976-OR-18 2 GN-18 975-WH-18 1 GN-18 M LIFT CYL HEAD END PRESS SENSOR 124-4672 A OR-18 +24V B BK-18 GROUND C WH-18 SIGNAL Q

G485-BU-18 201-BK-18

453-PK-18 416-OR-18 202-BK-18

A B C

RD-14 RD-18 BK-18 WH-14 YL-14 BU-14 BR-18

C

1 C

614-PU 614-PU 200-BK 614-PU 200-BK

L8

8

1 2 4 3 F

C B A

G766-GN G767-WH

+V DISPLAY OR-18 BK-18 GROUND WH-18 DATA BACKLIGHT WLPCS KEYPAD 129-0419 P P 200-BK L7 614-PU

OPERATOR STATION

9

E416-PU-18

M E922-GN-18 H714-OR-18 E919-YL-18 E920-BR-18 E921-PK-18 H717-BR-18

CONN 30

BU RD BK

LAMP 7N-5876

L6

944-OR-18 945-BR-18 E923-PK-18 E924-YL-18 E925-OR-18 E926-BU-18 E930-BU-18 E936-WH 167-OR A219-BK-18 E927-GN-18 E928-WH-18

L71

Y MOTOR

10

N939-GN 975-WH 976-OR

9 10 6 7 8 3 12 2 1 11 4 5

M

TILT LINKAGE TILTBACK SOL VALVE 138-2924

CONN 35 F

H716-WH-18 H716-WH-18 H716-WH-18 H716-WH-18

M

A219-BK 709-OR-18 E932-PK-18 E933-YL-18

484-YL-18 417-GY-18 202-BK-18

L99

L100

L6

138-GN-18 818-BR-18

L89

11

PILOT PRESS SUPPLY SOL VALVE 129-4023

H

M

H716-WH H716-WH-18

E919-YL-18 H713-PK-18 E921-PK-18 H717-BR-18 M

E932-PK-18 E933-YL-18 709-OR-18 A219-BK G485-BU-18 201-BK-18

J CONN 31 J 605-YL-14 1 3 1 200-BK-14 2 2 6 J 5 619-GN-14 4 200-BK-14 J

C B A

RH HEADLINER

L71

C530-BU-18 C529-GY-18 251-BK-18 944-OR-18 945-BR-18 E416-PU-18 138-GN-18

BK-0 RD-0

14

H716-WH H716-WH-18

138-GN-18 251-BK-18 N939-GN E922-GN-18 H714-OR-18 E919-YL-18 E920-BR-18 E921-PK-18 E416-PU-18 H716-WH H713-PK-18 H717-BR-18 975-WH 976-OR C529-GY-18

1 2 3 5 4 6

A C B

RD-18 WH-18 BK-18

P 20 13 2 19 15 16 1 24 18 12 5 9 3 4 8 10 11 22 6 23 17 21 7 14

M

611-PU-14 619-GN-14 614-PU 606-GY-14 200-BK-14

4 6 3 1 2 5

D

BU-18 RD-18 WH-18 YL-18 BK-18

KKK LIGHTING GP-ROADING (COSA)

L89

L71

F

E701-PK-18 410-WH-18 113-OR-18 615-YL-14 663-GY 661-GN 662-YL A541-PU-18 537-GN-14 720-PU-18 130-RD 604-OR 373-GN 633-BU-18 538-BR 499-GY-18 910-YL-18 202-BK-18 G485-BU-18 G486-GN-18

611-PU-14 610-OR-14 202-BK-18 720-PU-18 130-RD 604-OR 619-GN-14

L3

RH HEADLINER

BK-0 RD-0

202-BK-18 118-GY E702-OR-18 K933-GN-18 443-YL-18 447-PK-18 496-WH-18 441-OR-18 442-GY-18 432-PK-18 403-GN-18 405-GY-18 322-GY 326-RD 308-YL 310-PU 605-YL-14 606-GY-14 611-PU-14 610-OR-14 619-GN-14 105-RD 500-BR 501-GN 502-OR

F

E922-GN-18 H714-OR-18 E920-BR-18 H716-WH-18

138-GN-18 251-BK-18 C530-BU-18 146-GY 299-BK-18 762-YL 761-GY 322-GY 114-RD 619-GN-14 200-BK-14 605-YL-14 606-GY-14 200-BK-14

F

FLOOD LAMP 9X-1439

F

L1

200-BK-14 200-BK-14

14 40 35 32 33 34 30 31 36 5 1 2 3 4 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 39 25 26 27 28 29 37 38 24

C

RD-18 BK-18

STD FRONT FRAME 605-YL-14 200-BK-14

E735-PU-18 270-BK-18 271-BK-18 272-BK-18 273-BK-18 274-BK-18 275-BK-18 290-BK-18 291-BK-18 F785-WH-18 F784-YL-18 F781-BR-18 F783-GN-18 G750-BU G755-GY G763-PU 307-OR-18 944-OR-18 945-BR-18 614-PU 200-BK 201-BK-18

373-GN 322-GY 310-PU 633-BU-18 118-GY 270-BK-18 271-BK-18 272-BK-18 273-BK-18 274-BK-18 275-BK-18 290-BK-18 291-BK-18 500-BR 501-GN 502-OR 537-GN-14 663-GY 605-YL-14 606-GY-14 661-GN 662-YL

OPERATOR STATION

C

L98

L35

L4

CAB FLOOD LAMP 9X-4381

C

RIGHT TURN IND LAMP 7N-5876

D

V

L1

VVV

18 3 14 13 12 1 2 4 5 6 7 8 9 10 11 15 16 17 19 24 20 21 22 23

F785-WH-18 F784-YL-18 F781-BR-18 F783-GN-18 G750-BU G755-GY G763-PU 322-GY 663-GY 308-YL 310-PU 373-GN-18 202-BK-18 A541-PU-18 537-GN-14 661-GN 662-YL 614-PU 326-RD 307-OR-18 501-GN 118-GY 500-BR 502-OR 105-RD 201-BK-18 E702-OR-18 E701-PK-18 611-PU-14 275-BK-18 274-BK-18 273-BK-18 272-BK-18 271-BK-18 270-BK-18 291-BK-18 290-BK-18 945-BR-18 944-OR-18 410-WH-18 442-GY-18 443-YL-18 441-OR-18 447-PK-18 K933-GN-18 432-PK-18 405-GY-18 403-GN-18 496-WH-18 113-OR-18 910-YL-18 615-YL E735-PU-18 499-GY-18 633-BU-18 G485-BU-18 G486-GN-18 605-YL-14 606-GY-14 538-BR 200-BK

FLOOD LAMP IND LAMP 7N-5876

D

VVV

G485-BU-18 201-BK-18

2 1

L1

L39 L40 L45

DATA GROUND +V DISPLAY CLOCK MODULE LOAD HARNESS CODE

L44

C OFF S ON B ST

L102

OPERATOR STATION 200-BK-14 OPERATOR STATION

L44

661-GN 662-YL 200-BK 200-BK

D

308-YL D 326-RD 307-OR-18 D 105-RD D 501-GN 118-GY L46 500-BR 502-OR 201-BK-18 L46

L44

L44

200-BK

L53

L53

CATERPILLAR MONITORING SYSTEM OPERATING MODES FUNCTION NORMAL MODE HARNESS CODE NUMERIC READOUT SERVICE MODE TATTLE TALE MODE US/METRIC MODE (UNITS MODE) IMPLEMENT CONTROL CALIBRATION

L49

L

D

D D

FRONT DASH ASSEMBLY

D

615-YL-14 200-BK-14

D

DATA GROUND +V DISPLAY CLOCK MODULE LOAD HARNESS CODE

L44

200-BK-14

C

WH-18 BK-18 OR-18 GN-18 YL-18 BU-18

4 2 1 3 5 6

VVV 615-YL-14 200-BK-14 VVV

CAB FLOOD LAMP 9X-4381

G940-PU-18 964-BU-18 L1

617-BR-14 619-GN-14 611-PU-14

LEFT TURN IND LAMP 7N-5876

QUAD GAUGE 100-5895 LAMP 7N-5876

WLPCS ECM 112-1572 LIFT POSITION SENSOR LIFT PRESS-HEAD END GROUND CAT DATA LINK + CAT DATA LINK LIFT PRESS-ROD END +BATTERY 24V (IN) UNUSED UNUSED UNUSED UNUSED TX A CHANNEL UNUSED A CHAN RECEIVE GROUND UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED GROUND KEYPAD SUPPLY +12V KEYPAD DATA

AUTO

NOT USED

D

411-PK-18 201-BK-18

L46

OFF

A219-BK-18

D D

MODE 0 1 2 3 4 5 6

L50

200-BK 507-WH 506-PU 201-BK-18 442-GY-18 496-WH-18 499-GY-18 416-OR-18 417-GY-18 202-BK-18 453-PK-18 484-YL-18 727-GN-18

RD-18 BK-18

F

GN-18 GN-18

L15 200-BK-14 200-BK-14 608-GN-14

BK

L39 4 1 2 6 3 5

HAZARD FLASHER LAMP 7N-5876

D

D

STEER COLUMN GROUND

L43

200-BK 118-GY 500-BR 502-OR

ON

C

C413-YL-18 201-BK-18 E707-GN-18 E708-PK-18 C414-BU-18

DR

SW POS

L35

L31

L4

BK-18

L49

HIGH BEAM IND LAMP 7N-5876

D

TACH/SPEEDOMETER 100-5888

RH DOME LAMP 3E-6389

L99 L100

200-BK 200-BK 614-PU

VVV

WWW

BEACON 108-1029

663-GY 200-BK 200-BK

L50

501-GN

L47 122-RD

L99 L100

L101

C

603-PK

L45

113-OR-18 113-OR-18

L97

L48

L48

200-BK

INPUTS (1=SW CLSD, 0=SW OPEN)

122-RD 122-RD

615-YL-14 200-BK-14

CAB FLOOD LAMP 9X-4381 VVV

10 3 7 22 34 8 1 16 36 11 12 4 13 14 15 30 2 6 35 26 19 23 24 25 40 20 18 21 32 33 9 29 31 27 28 17 5 37 38 39

2 1 F

SECONDARY STEERING PRESS SW 3E-6450

IDENT PART NO. CHG HARNESS AS. A 130-5890 02 B 130-8609 02 B 137-8069 02 C 152-3825 00 D 154-6906 00 E 147-1224 02 F 147-2759 02 F 141-3882 03 F 149-7267 01 H 126-5612 03 J 150-1411 00 J 138-0171 01 K XXX-XXXX 00 L 124-8356 01 L 124-8355 01 M 147-2765 01 M 147-2763 01 N 114-9493 00 P 137-3567 01 Q 147-2764 00 R 147-2079 02 S 154-4563 00 T 148-8805 01 V 149-4059 02 V 145-9302 04 W 160-2636 00 Y 146-9542 01 Z 154-4566 00 DD 121-8038 02 DD 121-8039 01 LL 125-6239 02 SS 141-2811 00 WW 125-4439 00 KKK 141-3883 01 KKK 141-3885 01 LLL 141-3884 01 LLL 141-3886 01 MMM 158-4220 00 VVV 147-8345 00 WWW 139-3396 00 ZZZ 155-2243 00 AB 156-1107 00 AC 156-1108 00

LOC NOTE B-15 I-1 I-1 D-12 D-3 D-14 G-2 D-1 G-10 D-1 I-3 F-8 F-8 G-1 G-1 B-3 A-4 G-1 A-13 E-8 C-12 D-12 D-12 G-4 A-3 D-11 C-3 B-3 C-15 B-2 I-4 E-1 D-1 E-1 D-1 C-15 G-3 G-3 E-8 C-14 C-14

A/C CLUTCH BUCKET POSITION SW (962G) BUCKET POSITION SW (950G) CAB DASH ENGINE FRONT FRAME (US) FRONT FRAME (COSA) FRONT FRAME (JAPAN) HVAC FRONT LIGHTS (JAPAN) FRONT LIGHTS (JAPAN) REAR TURN LAMPS(COSA) IMPL CNTRL (4 FUNC/3 FUNC STICK) IMPL CNTRL (2 LEVER/3 LEVER) HYD CNTRL VALVE MANIFOLD RIDE CNTRL VALVE STOP LAMP/NEUTRALIZER SW PAYLOAD MONITOR PAYLOAD CONTROL SENSOR RELAY PANEL (CHASSIS) TURN SIGNAL SW TRANSMISSION REAR FRAME (JAPAN) REAR FRAME (US & COSA) STEERING WHEEL HYDRAULIC TANK FUSE PANEL (CAB) DIMMER SWITCH JUMPER DIMMER SWITCH LICENSE PLATE LAMP (COSA) SECONDARY STEERING SYSTEM BCKT POS/WARN LAMPS (COSA) RH FRONT LIGHTS (COSA) RH FRONT LIGHTS (COSA) LH FRONT LIGHTS (COSA) LH FRONT LIGHTS (COSA) BACKUP ALARM CAB FLOOD LAMPS BEACON LAMP SEAT REAR AXLE TEMP SWITCHES AXLE COOLER CLUTCH TEMP SW

ATCH

STD ATCH ATCH ATCH STD

C

ATCH ATCH ATCH ATCH

STD ATCH ATCH ATCH ATCH STD ATCH STD ATCH ATCH ATCH ATCH

WIRE AS. G 116-2247 01 D-11 TERMINAL STUD TO FUSES (CAB) U 147-2080 02 A-14 TERM BLK TO FUSE(CHASSIS RELAY) ARC SUPPRESSOR X 116-2246 01 D-11 TERM STUD TO BREAKERS (CAB) 108-8704 QQ 147-2090 00 B-14 MAIN BREAKER TO START RELAY UU 147-2087 00 B-14 START RELAY TO TERM BLOCK AAA 155-9000 00 H-13 MON CODE PLUG - 950G BBB 155-9001 00 H-13 MON CODE PLUG - 962G SECONDARY DDD 152-6432 00 G-4 XMSN SHIFTER SWITCH ASSY GND STEERING PPP 125-3556 01 I-6 OPTIONS CODE PLUG - IMPL 2 FCN RELAY QQQ 127-3003 01 I-5 OPT CODE PLUG - IMPL 2 FCN STICK 139-2599 RRR 127-3011 01 I-6 OPT CODE PLUG-IMPL 3 FCN STICK W/SW SS SSS 125-8811 00 I-6 OPT CODE PLUG - IMPL 3 FCN W/3RD LVR 727-GN-18 BK TTT 125-8812 00 I-5 OPT CODE PLUG-IMPL 3 FCN W/SW STD TTT XXX-XXXX XX G-4 HORN SWITCH XX VV ATCH CABLE AS. RD-0 RD-0 AA 116-0080 01 F-15 +BATTERY TO -BATTERY SECONDARY BB 147-3687 01 F-14 + BATTERY TO MOTOR STEERING BK BB 131-1450 01 F-14 +BATTERY TO +B TERM BLOCK MOTOR/PUMP CC 109-3591 01 D-14 +B TERM BLOCK TO MOTOR 154-2563 VV EE 147-2085 00 A-14 TERM BLOCK TO ALTERNATOR BREAKER RD-0 MOTOR BK-0 FF 7Y-8298 02 E-14 CRANKING MOTOR TO FRAME GND YY GG 8Y-9603 01 D-14 MOTOR TO ENGINE BLOCK GND HH 148-8298 00 D-15 -B ALTERNATOR TO ENG BLOCK GND JJ 131-1451 00 F-15 -BATTERY TO DISCONNECT SW KK 131-1449 00 B-15 DISCONNECT SW TO FRAME GND SYMBOL DESCRIPTION ABBREV COLOR MM 147-2083 00 A-14 ATL BKR TO TERM BLK(TO FUSES & BKRS) BLADE, SPADE, RING, NN 147-2084 00 A-14 ALT BREAKER TO AIH RELAY OR SCREW TERMINAL RD RED PP 147-2089 00 B-15 MAIN BREAKER TO MAIN RELAY WH WHITE RR 147-2086 01 B-15 MAIN RELAY TO TERM BLK (TO CAB FUSES) CIRCUIT CONNECTED OR ORANGE ATCH TT 147-2088 00 A-14 AIH RELAY TO TERM BLOCK CIRCUIT NOT CONNECTED VV YL YELLOW 148-6677 00 B-2 SEC STER RELAY TO SEC STER MTR ATCH ELECTRICAL CONNECTION VV PK PINK ATCH 140-6094 00 TO MACHINE STRUCTURE XX BK BLACK 141-2812 00 D-14 MOTOR TO SEC STER RELAY GY GRAY INTERNAL ELECTRICAL YY 8R-1460 01 A-2 SEC STER MOTOR TO FRAME GND CONNECTION TO SURFACE JJJ 133-5091 PU PURPLE 01 B-15 AUXILIARY JUMP-START RECEPT OF COMPONENT BR BROWN XXX 124-4884 00 H-3 ANTENNA (ENTERTAINMENT RADIO) GN GREEN ATCH STRAP AS. CONNECTOR BU BLUE ZZ 108-5747 00 D-14 AIH HEATER TO GND(AT ENG CYL HEAD) ATCH WIRE, CABLE & EEE 7X-6315 O3 I-10 XMSN CONTROLLER GROUND COMPONENT FFF 7X-6315 O3 I-9 IMPLEMENT CONTROLLER GROUND L# CIRCUIT GROUPING YYY 8X-5804 01 G-12 CAB TO FRAME GROUND DESIGNATION THIS DIAGRAM IS FOR THE 950G/962G WITH ASSIST STEERING (152-6174 CHG00)

B

1 2

C

VVV

611-PU-14 614-PU-14 617-BR-14 G941-GY-18

BU RD BK

6 C

L39

615-YL-14 200-BK-14

VVV

146-GY 299-BK 762-YL 761-GY

727-GN-18

3 4 C

L39

AUTO RIDE CONTROL LAMP 7N-5876

D D

200-BK

200-BK 200-BK

200-BK

D D

611-PU-14 200-BK

CATERPILLAR MONITORING SYSTEM 155-1615

200-BK 200-BK

GN-14

VVV

RIDE CONTROL LAMP 7N-5876

D

540-WH-18 UNUSED UNUSED UNUSED UNUSED UNUSED IMPL FILTER 8 GROUND HARNESS CODE 5 HARNESS CODE 4 HARNESS CODE 3 HARNESS CODE 2 HARNESS CODE 1 HARNESS CODE 0 CLEAR SERVICE OPERATOR SW INPUT CAT DATA LINK CAT DATA LINK + ACTION ALARM MODULE DATA MODULE LOAD CLUSTER +V MODULE CLOCK HYD TEMP SENSOR CNVT TEMP SENSOR COOL TEMP SENSOR FUEL LEVEL SENSOR 5 +8V SENSOR SUPPLY BRK OIL PRESS 3 ENG OIL PRESS 1 FRONT AXLE TEMP ALTERNATOR HYD OIL LEVEL 7 REAR AXLE TEMP + BATTERY UNUSED UNUSED UNUSED UNUSED ACTION LAMP

YL-14

OR-14 BU-14

5

F

M

FRONT DASH ASSEMBLY/STEERING WHEEL

122-RD 122-RD

GY-14

4

C

CAB FLOOD LAMP 9X-4381

FUEL LEVEL SENDER 152-7248

L1

606-GY-14 605-YL-14 538-BR

727-GN-18 136-GN-18 102-RD-14 614-PU 614-PU 200-BK

411-PK-18

ATT AUTO RIDE CTRL SW OPERATION

CAB GROUND

L35

200-BK 200-BK E702-OR-18 E701-PK-18 611-PU-14 538-BR 540-WH-18 275-BK-18 274-BK-18 273-BK-18 272-BK-18 271-BK-18 270-BK-18 291-BK-18 290-BK-18 E735-PU-18 945-BR-18 944-OR-18 410-WH-18 C413-YL-18 C414-BU-18 E707-GN-18 E708-PK-18 442-GY-18 443-YL-18 441-OR-18 447-PK-18 K933-GN-18 432-PK-18 405-GY-18 403-GN-18 496-WH-18 113-OR-18 201-BK-18 499-GY-18 G485-BU-18 G486-GN-18 201-BK-18 910-YL-18 615-YL-14 539-BU-18 633-BU-18

D

C

BEACON SW 9X-9639 C

499-GY-18 201-BK-18 275-BK-18 274-BK-18 273-BK-18 272-BK-18 271-BK-18 270-BK-18 291-BK-18 290-BK-18 E735-PU-18 945-BR-18 944-OR-18 410-WH-18 C413-YL-18 C414-BU-18 E707-GN-18 E708-PK-18 442-GY-18 443-YL-18 441-OR-18 447-PK-18 K933-GN-18 432-PK-18 405-GY-18 G485-BU-18 403-GN-18 496-WH-18 G486-GN-18 113-OR-18

201-BK-18

L100

L101

L101

4 1 S S

D 37 38 11 27 17 21 2 6 16 22 12 3 31 33 23 18 14 5 4 35 15 34 25 10 28 8 9 24 20 19 40 30 29 32 1 7 39 26 36 13

L50

L47

VVV

WWW 603-PK-14 1 RD 200-BK-14 2 BK

200-BK 538-BR

L49

L46

G750-BU G755-GY F783-GN-18 F785-WH-18 F784-YL-18 F781-BR-18 G763-PU 322-GY

200-BK

L50

L24

WWW

C

202-BK-18

E701-PK-18 113-OR-18 L48

S 6 5 S

L45

L50

200-BK

B3

L10 L31

OPERATOR STATION

200-BK-14 200-BK-14 200-BK-14 200-BK-14

D

113-OR-18 E702-OR-18

INDICATOR LAMP POSITION COLUMN

L49

MUR440 2 1 538-BR 606-GY-14 538-BR 606-GY-14 605-YL-14

L52

614-PU A541-PU-18 537-GN-14 661-GN 662-YL 202-BK-18 605-YL-14 606-GY-14

L99

L33

L28

L10

200-BK-14 200-BK-14 200-BK-14

201-BK-18 614-PU A541-PU-18 537-GN-14 661-GN 662-YL 202-BK-18 605-YL-14 606-GY-14

113-OR-18 113-OR-18

L48

C414-BU-18 C413-YL-18 E708-PK-18 E707-GN-18 539-BU-18 540-WH-18 201-BK-18 201-BK-18 200-BK 200-BK

201-BK-18

1 10 3 4 5 6 7 8 9 11 12 2

C

FORWARD HORN SW 2T-3360 TTT 322-GY

200-BK 200-BK

L40

E707-GN-18 E708-PK-18 C413-YL-18 C414-BU-18 201-BK-18 E735-PU-18 663-GY 308-YL 310-PU 373-GN-18 L52 MUR440 2 1 538-BR 605-YL-14

L24

L38

SEAT

L22

W

TTT

STEERING COLUMN AS. 151-7007

PU-14 PK-14

B2

1 C

L33

200-BK 200-BK-14 614-PU

FORWARD/NEUTRAL/ REVERSE SW 152-5707 F BU-18 N PU-18 BK-18 R GY-18 DDD

W F783-GN F785-WH F784-YL F781-BR G750-BU G763-PU G755-GY 202-BK

L14

A C 2

5 6 7 8 3 1 4 2 DDD

2 4

L100

3 C 4

C

1 3

118-GY 118-GY

BLOWER SW (LOW,MED,HI) 3E-7156 C B

GN-18 WH-18 YL-18 BR-18

DOWNSHIFT SW 152-5710

L53

118-GY

C

2 4

3 C

200-BK

C C 5 C D

UPSHIFT SW 152-5709

200-BK 200-BK

L9 L38

L51 L24

L22

539-BU-18 540-WH-18 606-GY-14 605-YL-14 537-GN-14 A541-PU-18 200-BK 614-PU 202-BK-18 201-BK-18 201-BK-18 E707-GN-18 E708-PK-18 C413-YL-18 C414-BU-18 662-YL 661-GN

CONN 19

H710-PK-18 H711-GN-18 H715-PU-18 G942-OR-18 G943-BU-18 G947-WH-18 H716-WH-18

200-BK 129-BU

H710-PK-18 H711-GN-18 H715-PU-18 G942-OR-18 G943-BU-18 G947-WH-18 H716-WH

200-BK 129-BU

C

2

BR-14

PANEL LAMP 7N-5876

SELECTOR SW (A/C,OFF,HTR) 3E-7155 200-BK 1 C

6 C

608-GN-14

1 3

ANTENNA AS. (AM/FM RADIO) 9U-2331 XXX

F F F

RD RD

1 2 3 4 5 6 A201-BK-18 A202-BK-18 A203-BK-18 A204-BK-18 A205-BK-18 299-BK-18 L21

146-GY 146-GY 146-GY L82

L21

L22

299-BK-18 H711-GN-18 H719-OR-18 H715-PU-18 H720-BU-18 H716-WH-18

H719-OR-18 H720-BU-18 E917-WH-18 E918-GN-18 G944-YL-18 H710-PK-18 H711-GN-18 H715-PU-18 G942-OR-18 G943-BU-18 G947-WH-18 H716-WH-18 5 6 7 8 11 1 2 3 9 10 12 4 H719-OR-18 H720-BU-18 E917-WH-18 E918-GN-18 G944-YL-18 H710-PK-18 H711-GN-18 H715-PU-18 G942-OR-18 G943-BU-18 G947-WH-18 H716-WH-18

200-BK 129-BU

1 11 8 10 12 3 5 2 6 4 9 7

ZZZ

201-BK-18 E707-GN-18 E708-PK-18 C413-YL-18 C414-BU-18 C414-BU-18 C413-YL-18 E708-PK-18 E707-GN-18 539-BU-18 540-WH-18 201-BK-18 201-BK-18 200-BK

615-YL-14

L9

L40

L43

L8

C 5 C D C

L31

L4

L50

L38

RH HEADLINER

L14

D

L43

1

C

L13

L71

D

L22

L50

322-GY 114-RD

I

FORWARD HORN 7T-0970 FLOOD LAMP 9X-1439 LEFT TURN LAMP 3E-6466 RIGHT TURN LAMP 3E-6466

FORWARD 322-GY HORN 114-RD 7T-0970 F HYDRAULIC CONTROL MANIFOLD AUX LEVER LIFT LINKAGE LOWER SOL LOWER SOL VALVE VALVE 138-2924 138-2924 TILT LINKAGE DUMP SOL VALVE 138-2924

PARK BRAKE SW 3E-6452

G940-PU-18 G941-GY-18 201-BK-18 G485-BU-18 761-GY N939-GN C530-BU-18 146-GY 299-BK 762-YL 964-BU-18 322-GY 114-RD 619-GN-14 200-BK-14 605-YL-14 606-GY-14 617-BR-14 611-PU-14 614-PU-14 E922-GN-18 H714-OR-18 E919-YL-18 200-BK-14 E920-BR-18 E921-PK-18 E416-PU-18 H716-WH H713-PK-18 H717-BR-18 975-WH 976-OR 138-GN-18 251-BK-18 C529-GY-18

VVV

200-BK-14

B1

614-PU

L31

L83

299-BK-18

299-BK-18 299-BK-18 299-BK-18 200-BK 129-BU

299-BK-18

129-BU 200-BK 614-PU G943-BU-18 G944-YL-18 G947-WH-18 E917-WH-18 E918-GN-18 H710-PK-18 G942-OR-18 146-GY-18 146-GY-18 614-PU 146-GY-18 146-GY-18 299-BK-18 299-BK-18

614-PU 146-GY-18 299-BK-18 H719-OR-18 H720-BU-18 E917-WH-18 E918-GN-18 G944-YL-18 1 5 2 7 4 8 6 3

CONN 18

L37

L33

L38

L23 L22

129-BU 108-BU-14

C

L27

L27

L33

L33 L13

505-BU 504-YL 503-BR 507-WH

TO ENTERTAINMENT RADIO

910-YL-18 720-PU-18

L10

L10

L23

RUNNING/WORK/PANEL/TAIL LAMP SW 108-3320 (SHOWN IN OFF POSITION)

ROADING WORK1 WORK2

2 1 7 8 5 6 4 3

L97

202-BK-18 200-BK 614-PU 202-BK-18

500-BR 501-GN 502-OR 506-PU E928-WH-18 A219-BK-18 E927-GN-18 A219-BK-18 E701-PK-18 G766-GN-18 G767-WH-18 E702-OR-18 H728-GN-18 910-YL-18 720-PU-18 973-BR-18 977-YL-18 H729-WH-18 614-PU 614-PU

CONN 17

ZZZ

L8

614-PU 200-BK L27

L28

L14

537-GN-14 538-BR 518-OR-14

C

L38

L28

L25

L

2 1 200-BK-14 108-BU-14

L27 L37 L38

L37

L38

CONN 16

614-PU 146-GY-18 146-GY-18 299-BK-18 299-BK-18 SEAT C B A

L61

L9

L28

C 118-GY 118-GY

L37

202-BK-18 L27

7 2 3 5 6 8 4 1

L61 L11

L24

L24

TILT LEVER TILTBACK DETENT COIL 3E-9366

L103

XXX

C

L40

L45

L60 L5 L9

10A 10A 10A 10A 10A 10A 10A

L25

L61

727-GN-18 C530-BU-18 C529-GY-18 728-BU-18 122-RD 500-BR E701-PK-18 G767-WH-18 G766-GN-18 E702-OR-18 A219-BK-18 944-OR-18 L26 945-BR-18 615-YL-14 L9 608-GN-14 538-BR 505-BU L37 503-BR 504-YL 507-WH 501-GN 502-OR 506-PU 521-YL-14 L33 517-BU-14 515-GY-14 516-GN-14 610-OR-14 L13 617-BR 910-YL-18 720-PU-18 973-BR-18 977-YL-18 614-PU 614-PU H728-GN-18 H729-WH-18

WH YL BU BR

TEMPERATURE SELECTOR POTENTIOMETER 200-BK C B 127-4540 200-BK 614-PU C 614-PU C A 2

L12

L62

647-GN-18 646-OR-18 A525-GN-18 A524-BR-18 A523-PU-18 102-RD-14 144-GN

L63

L24

1 2 3 4 5 6 7 8

HVAC OPERATOR CONTROLS

L12

L25

RD RD

L37

BR-14 BK-14 RD-14

299-BK-18 H708-OR-18 H709-BU-18 124-GN-14

L8

PARK

508-PU 509-WH 512-GN 511-BR A513-PK 135-BU 120-YL 200-BK-14

L55

VOLTAGE CONVERTER 119-1733

L98

728-BU-18 944-OR-18 945-BR-18 973-BR-18 977-YL-18 H708-OR-18 H709-BU-18 G767-WH-18 G766-GN-18 299-BK-18 A219-BK-18 251-BK-18 P910-BR-18 614-PU 614-PU H728-GN-18 H729-WH-18 610-OR-14 720-PU-18 E702-OR-18 122-RD 502-OR 501-GN 500-BR E701-PK-18 102-RD-14 910-YL-18 538-BR

L26

E416-PU-18 138-GN-18 251-BK-18 118-GY 120-YL 133-OR-18 202-BK-18 P910-BR-18 202-BK-18

727-GN-18 728-BU-18 C529-GY-18 C530-BU-18 E416-PU-18 944-OR-18 945-BR-18 138-GN-18 251-BK-18

L25

PANEL LAMP 7N-5876

OFF C

BB

H

PW REAR WIPER SW 112-6174

608-GN-14 L12

RH HEADLINER L100

L

L5

118-GY 118-GY

ARC SUPPRESSOR (2) 106-8704

BK-18 BK-18

L38 118-GY L100 118-GY L12 118-GY 118-GY 118-GY 118-GY

C

L97

A541-PU-18 537-GN-14

1 2 3 7 5 6 4 8

L84

L12

L11

L66

L86

1 2

136-GN-18 727-GN-18

L38

L11

L63

H720-BU-18 H716-WH-18

617-BR 610-OR-14 647-GN-18 646-OR-18

E416-PU-18 506-PU 507-WH 617-BR 727-GN-18 C529-GY-18 C530-BU-18 521-YL-14

118-GY L63

L61

L62

GROUND GROUND +24 V BATTERY IN +24 V SWITCHED IN +12 V MEMORY OUT +12 V SWITCHED OUT

C

C

ANTENNA AS. (C.B. RADIO) 9U-2332

L40

538-BR E735-PU-18 E735-PU-18 499-GY-18 633-BU-18 E702-OR-18 E701-PK-18 611-PU-14 275-BK-18 274-BK-18 273-BK-18 272-BK-18 271-BK-18 270-BK-18 291-BK-18 290-BK-18 945-BR-18 944-OR-18 410-WH-18 442-GY-18 443-YL-18 441-OR-18 447-PK-18 K933-GN-18 432-PK-18 405-GY-18 403-GN-18 496-WH-18 113-OR-18 615-YL-14 910-YL-18 G485-BU-18 G486-GN-18

L

L24

L24 L8

L8

L11

L63 L86 L66

L5

3 6 1 2 4 5

E701-PK-18 G767-WH-18 G766-GN-18 E702-OR-18

L88

L24 L62

L38

L3

L43

L11

118-GY

202-BK-18 E909-WH-18 E908-BR-18 E905-BU-18 754-BU-18 752-YL-18 751-GN-18 755-OR-18 900-PU-18 901-WH-18 975-WH E904-BR-18 E903-YL-18 E902-PU-18 E907-GY-18 E906-OR-18 E901-GN-18 E900-WH-18 K977-PK-18 709-OR-18 975-WH C

BK-18 BK-18

LIFT LEVER LOWER DETENT COIL 3E-9366

L22

614-PU H716-WH

L60

L11

L38

Z C

1 2

L22

L9 L60

200-BK-14 200-BK-14 102-RD-14 120-YL A513-PK 135-BU

RIGHT SPEAKER 6T-7695

TURN SIGNAL SW 134-9569

L23

L11

L9

615-YL-14 608-GN-14

L65

C

L61 L62 L12 L24

CONN 10

539-BU-18 540-WH-18

L

133-OR-18 102-RD-14 122-RD 647-GN-18 617-BR 610-OR-14 646-OR-18 614-PU

L84

200-BK-14 200-BK

ZZZ

L58 L57

L61

LIFT LEVER RAISE DETENT COIL 3E-9366

C

L57

LEFT SPEAKER 6T-7695

S 3

605-YL-14

L51

129-BU 123-WH 146-GY 133-OR-18 128-PK

633-BU-18 A541-PU-18 727-GN-18 728-BU-18 975-WH-18 945-BR-18 944-OR-18 105-RD 608-GN-14 647-GN-18 614-PU 661-GN 662-YL 663-GY 537-GN-14 518-OR-14 615-YL-14 410-WH-18 201-BK-18 646-OR-18 200-BK 108-BU-14 124-GN-14 167-OR 146-GY 129-BU 118-GY 144-GN 133-OR-18 123-WH 138-GN-18 120-YL 113-OR-18 126-PK 136-GN-18 128-PK

L64

L84

G

BK-18 BK-18

SUSPENSION GP 150-7718

102-RD-14

L90 L71

G

L

200-BK L34 200-BK 200-BK-14 200-BK

G

L

C

S 2

606-GY-14

L51

L9

X

L

120-YL

608-GN-14 112-PU-14 112-PU-14

C X

CIGAR LIGHTER 9W-0335

CONN 21 S D 6 A541-PU-18 4 605-YL-14 5 606-GY-14 2 539-BU-18 1 537-GN-14 3 540-WH-18 308-YL

L52

L58

108-BU-14 124-GN-14 126-PK 136-GN-18 144-GN 167-OR 118-GY 138-GN-18 120-YL 113-OR-18

112-PU 112-PU 112-PU G 112-PU G 112-PU FUSE HOLDER G 112-PU (QTY 14) G 112-PU 4K-5122 GTERMINAL STUD 9G-8451 G 112-PU G 10A Z 113-OR-18 MONITOR G 112-PU G 15A Z 134-YL-14 REAR FLOODS G 112-PU G 15A Z 127-OR-14 FRONT FLOODS G G 112-PU 10A Z 129-BU CIGAR LIGHTER 112-PU G 10A Z 123-WH AXLE OIL COOLER 112-PU G 10A Z 133-OR-18 WORK LAMPS Z G 112-PU 10A 146-GY EH IMPL CONT 128-PK PILOT CTRL FUSE PANEL L58 L57

G G

3 L

L9

202-BK-18 202-BK-18

L90

D

ZZZ

L62

505-BU 503-BR 504-YL A525-GN-18 A524-BR-18 A523-PU-18 517-BU-14 516-GN-14 515-GY-14 124-GN-14 124-GN-14 133-OR-18 120-YL 144-GN 646-OR-18 138-GN-18 647-GN-18 202-BK-18

L86

L5

136-GN-18 L67

L64 L84

202-BK-18

299-BK-18

C530-BU-18

L94

146-GY

15A CIRCUIT BREAKERS 6T-3643

1 L

410-WH-18 201-BK-18

1 7 15 4 5 16 26 19 27 39 2 21 31 37 35 38 17 23 25 36 29 10 40 33 30 9 24 6 22 34 32 28 13 11 18 8 20 3 14 12

1 24 6 19 2 17 11 15 12 5 4 18 20 21 22 9 14 8 16 10 13 7 23 3

614-PU H716-WH

1 2 3 4 5 6 A592-BU-18 A593-OR-18 A594-WH-18 A595-GN-18 A596-YL-18

L2 L82 L85

146-GY 146-GY

Z

A 2

102-RD-14 122-RD

A541-PU-18 633-BU-18 K933-GN-18 443-YL-18 447-PK-18 496-WH-18 441-OR-18 442-GY-18 432-PK-18 403-GN-18 405-GY-18 L4 322-GY 326-RD 308-YL 310-PU 605-YL-14 606-GY-14 611-PU-14 619-GN-14 130-RD 604-OR 499-GY-18 G485-BU-18 G486-GN-18 118-GY 610-OR-14 720-PU-18 E702-OR-18 500-BR 910-YL-18 502-OR 501-GN E701-PK-18 538-BR

L4

Z

15A

L88

1 2

Z TURN SIGNALS SEAT AIR COMPRESSOR BLOWER MOTORS XMSN CONTRLS 126-PK 136-GN-18 SEC STER 144-GN BEACON 167-OR NOT USED 118-GY WIPER MOTORS 138-GN-18 PAYLOAD 120-YL VOLT CONVERTER Z Z Z Z Z Z Z 10A FUSE (QTY 12) 3K-8782 GGGGGG 15A FUSE (QTY 2) 8M-8948

15A

X

IMPLEMENT LOCK OUT SW 116-4502

EH IMPLEMENT CONTROLS

615-YL-14

134-YL-14 410-WH-18 201-BK-18

692-YL 108-BU-14 124-GN-14

X

A

200-BK

200-BK Z FRONT FLOOD RELAY 3E-5239 127-OR-14

TILT LEVER POS SENSOR 106-4437 L H719-OR-18 1 H716-WH-18 2

299-BK-18 1 L E918-GN-18 E917-WH-18 3 L

2

L B L

RD-18 +V BK-18 GROUND YL-18 SIGNAL

A B C

H715-PU-18 H716-WH-18

C FUNCTION SELECT SWITCH 116-4509 NOTE B

614-PU 662-YL 661-GN 663-GY

L8

202-BK-18

306-GN 975-WH 200-BK-14 308-YL 334-BU-18 175-RD-14

L88

RD BK

L 146-GY-18 299-BK-18 H711-GN-18

299-BK-18

B

299-BK-18

L5

L90

L63 L64 L65 L66 L67

L111

L86 L88 TAIL/DOME LAMPS STOPLAMP/HOOD SW KEY FORWARD HORNS

CONN 5 R 306-GN 975-WH 200-BK-14 308-YL 334-BU-18 175-RD-14

F793-OR-4 304-WH-8 112-PU-4 109-RD-4 101-RD-4

L64 L84

L64 L84

L

146-GY-18 299-BK-18 G947-WH-18

A B C

L

299-BK-18 614-PU

A541-PU-18 633-BU-18 537-GN-14 691-GY 518-OR-14 200-BK

200-BK

L67 ACTION ALARM 3E-6328

146-GY-18 299-BK-18 G942-OR-18

A B C

LIFT LEVER POS SENSOR 106-4437

RD-18 +V BK-18 GROUND YL-18 SIGNAL

A B C

L17

201-BK-18 442-GY-18 496-WH-18

FUSE HOLDER 4K-5122

10A FUSE 3K-8782 101-RD 101-RD 101-RD 101-RD

397-OR-14 A300-GN-18 200-BK-14 398-BU-14 175-RD-14 A301-WH-18

L67

146-GY-18 299-BK-18 H710-PK-18

A B C BOTH SHOWN V WITH BRAKE OFF 202-BK-18 A BK 419-YL-18 B RD G764-PK-18 C BU

L16

200-BK 507-WH 506-PU 499-GY-18

TERMINAL BLOCK 121-1023 TT V F793-OR-4 F793-OR-4 UU V 304-WH-8 304-WH-8 RR V 112-PU-4 112-PU-4 V 109-RD-4 EE V 109-RD-4 101-RD-4 U MM 101-RD-4 101-RD U 101-RD U U 101-RD U 101-RD U 101-RD-14 101-RD-14

HOOD 1 3 ACTUATOR MOTOR AS. 2 124-4236 MOTOR AS. 117-1557 BK

FRONT

REAR

E907-GY-18 E906-OR-18

F793-OR-4 AIH MAGNETIC SW 3E-0075 R BK-18 2 975-WH BK-18 1 334-BU-18

1 2 3 4 5 6

V

Z

RD-18 BK-18 YL-18

299-BK-18 614-PU

691-GY

Z

L51

102-RD-14

AUX LEVER POS SENSOR 106-4437

537-GN-14 A541-PU-18 633-BU-18 608-GN-14 661-GN 662-YL 663-GY 615-YL-14 113-OR-18 410-WH-18 138-GN-18 124-GN-14 646-OR-18 144-GN 647-GN-18 133-OR-18 120-YL 200-BK 129-BU 108-BU-14 201-BK-18 146-GY 136-GN-18

RD RD 1 2

RD RD 1 2

RD RD 1 2

RD RD

TT

RD-18 BK-18 WH-18 RD

HOOD UP POWER OR-14 HOOD UP SW GN-18 GROUND BK-14 HOOD DOWN POWER BU-14 + BATTERY RD-14 HOOD DOWN SW WH-18 HOOD RAISE/LOWER RELAY 149-2612

L66

537-GN-14 615-YL-14 661-GN 662-YL 663-GY 113-OR-18 410-WH-18

R 177-RD-8

Z

L26

373-GN 615-YL-14 608-GN-14

306-GN 975-WH

L71

L23

V

F

619-GN-14 200-BK-14 322-GY 114-RD

BK-18 PK-18

BRAKE OIL PRESS SW 3E-7693 BK RD BU

201-BK-18 432-PK-18

L15

C

FRONT DASH ASSEMBLY/STEERING WHEEL TACH/SPEEDO/SERV METER SELECT SW (MOMENTARY) 112-6171 D B 200-BK D 614-PU A D 2 E735-PU-18 D 3 E735-PU-18 201-BK-18 201-BK-18 C413-YL-18 D B L53 E707-GN-18 200-BK D E708-PK-18 614-PU A C414-BU-18 614-PU D 2 AIH SW 373-GN-18 663-GY D (MOMENTARY) 3 112-6169 373-GN-18 3116 ENG ONLY 310-PU 202-BK-18 308-YL 201-BK-18 202-BK-18 614-PU START AID SW D B 200-BK 200-BK (MOMENTARY) D 539-BU-18 614-PU 3E-7176 A 537-GN-14 614-PU D 2 605-YL-14 310-PU D 606-GY-14 308-YL 3 A541-PU-18 540-WH-18 308-YL

L24

L24

5 C

C 6

508-PU 509-WH

120-YL

L51

646-OR-18 647-GN-18

647-GN-18 200-BK REAR FLOOD Z Z RELAY Z 3E-5239 Z

6

L

728-BU-18 727-GN-18 975-WH-18

113-OR-18 200-BK 614-PU 662-YL 661-GN 663-GY

L55

508-PU 509-WH 512-GN 511-BR A513-PK 200-BK-14 200-BK-14 120-YL 135-BU 102-RD-14

202-BK-18

QQ

1 2

T

CONTROL GP - DIMMER 103-5526 Z + BATTERY 3 GROUND 1 LIGHTS ON 2 SPEEDO LAMP 4 TACH LAMP 5 GAUGE LAMPS 6

518-OR-14

944-OR-18 945-BR-18 Z

LH DOME LAMP 3E-6389 A RD-18 C WH-18 B BK-18

537-GN-14

+V GROUND SIGNAL

RD-18 BK-18 YL-18

+V GROUND SIGNAL

200-BK-14 200-BK 200-BK-14 200-BK 200-BK

105-RD 200-BK

B 200-BK 614-PU A 2 C 537-GN-14

HAZARD 1 LAMP SW 112-6167 C3 538-BR 4

L60

AUX LEVER POS SENSOR 106-4437

H

P

B+

C 200-BK

C

200-BK-14 200-BK-14 200-BK-14 200-BK-14

L9

T°

BK GY BR OR

L16 L17

102-RD-14 120-YL

L23

L

MOTOR

L16 L17

122-RD

L103

L103

V 2 1

447-PK-18 201-BK-18

L102

L102

L103

L55

202-BK-18 202-BK-18

200-BK 614-PU 614-PU 727-GN-18 136-GN-18 102-RD-14

L102

L16 L17

P910-BR-18

614-PU

NOT USED

1 7 6 8 3 2 4 5 12 11 10 9

NN

BK-18 BK-18

975-WH-18

T

L67

G H J A B F D E C

FLASHER 120-4537 Z C TURN IND C2 BUCKET IND WARNING LAMPS 49A 49 +V (TURN SIG) 30B +V (HAZARDS) 31 GROUND

691-GY 692-YL

4 1 2 6 3 5

L17

447-PK-18 201-BK-18

511-BR 512-GN

727-GN-18

C

L61

L

GND

CONN 11

T

T

Z

3 C

H709-BU-18 H708-OR-18

200-BK

REAR WIPER 137-8709 GN

L16

146-GY 299-BK 762-YL

A B C

606-GY-14 200-BK-14 1 2 3 4 5 6 7 8

BUCKET POSITIONER SW B 117-1324 1 RD-18 + BATTERY 3 BK-18 GROUND 2 BU-18 SOLENOID

CONN 36

B

F

LIFT LINKAGE ROTARY POSITION SENSOR 121-0284

SIGNAL GROUND +24V

322-GY 114-RD 619-GN-14 200-BK-14

L15

LH REAR HEADLINER

L80

C CAB GROUND

FUSE PANEL CONN 13 727-GN-18 728-BU-18 ECAP SERVICE 975-WH-18 Z TOOL CONN SEC STER Z INTERMEDIATE ARC RELAY SUPRESSOR 3E-5239 106-8704 1 2

Z

1 C

299-BK-18 QQQ

L15

SECONDARY STER TEST SW 143-3001 3 C

299-BK-18 299-BK-18 299-BK-18 SSS

WH-18 BK-18 RD-18

C B A

146-GY 299-BK-18 762-YL

299-BK-18 299-BK-18

200-BK 507-WH 506-PU 499-GY-18

V

101-RD-4

PP 80A QQ MAIN BREAKER 9S-4693

ALT BREAKER 9S-4693 NN 80A EE MM

606-GY-14 200-BK-14 614-PU-14 604-OR 608-GN-14 RD-0 BK-0 2 1

304-WH-8 MAIN RELAY UU 101-7740 R BK 2 308-YL BK 1 200-BK-14 177-RD-4 177-RD-8

STRAP 7V-7295

BK-0

L114

RELAY PANEL

BK-00 JJJ RD-00 KK YY BK-00 JJJ JJJ RIGHT REAR FRAME GND L113

RELAY PANEL

BK-18 WH-18

1 2 TRANS INPUT OIL TEMP TRAN INTERMEDIATE SPEED SENSOR 2 SPEED SENSOR SENSOR 100-3055 ECPC TRANSMISSION

PRIMING PUMP GP 151-6351

START MAG SW 125-1302

SPEED SENSORS (5) 3E-8848 T BK-18 1 WH-18 2 TRAN INTERMEDIATE SPEED SENSOR 1

200-BK 118-GY 503-BR 505-BU

L67

L81

L67

XMSN

L111

L80

608-GN-14

L63 L86 L66

L66

L80

L60

A525-GN-18 A524-BR-18 A523-PU-18

NO

1 2 3 4 5 6

A B C

F

C530-BU-18 251-BK-18 138-GN-18

299-BK-18 299-BK-18 RRR

L15

L17

200-BK-14 200-BK-14 200-BK-14

PP

304-WH-8 112-PU-4 RR

T

202-BK-18

124-GN-14 A525-GN-18 A528-BR-18 A523-PU-18 517-BU-14 516-GN-14 515-GY-14 200-BK-14 522-WH-14

NO

167-OR E936-WH E923-PK-18 E924-YL-18 E925-OR-18 E926-BU-18 E930-BU-18

L38

L38

200-BK

200-BK B 200-BK 614-PU C A 614-PU C 2 202-BK-18 202-BK-18 C 5 136-GN-18

614-PU

BK-18 RD-18

KK

AUX START RECEPTACLE

RD-18 BK-18

RD RD

MOTOR

T

299-BK-18 604-OR K933-GN-18 443-YL-18 447-PK-18 496-WH-18 441-OR-18 442-GY-18 432-PK-18 403-GN-18 405-GY-18 322-GY 326-RD 308-YL 310-PU 605-YL-14 606-GY-14 611-PU-14 619-GN-14 130-RD 499-GY-18 G485-BU-18 G486-GN-18 608-GN-14 112-PU-4 138-GN-18 102-RD-14 105-RD 122-RD 123-WH 105-RD

L62

L28

1 2

JJ

RIGHT TURN LAMP 3E-6466

E TORQUE CONVERTER T ° OIL TEMP SENDER 4W-9972

513-OR-14 522-WH-14

RD-00 BK-00

L113 L114

443-YL-18

A GN-14 GN-14

T

200-BK-14 515-GY-14

L67

L65

L67

373-GN

L71

A 522-WH-14 513-OR-14

RIGHT SIDE ENGINE

DISCONNECT SWITCH 7N-0718

ENGINE SPEED SENSOR 6V-2455

CONN 1 A E 1 521-YL-14 2 522-WH-14

L111

1 2

GN GN

1 2

E

A B C

795-YL 975-WH BK-18 A 201-BK-18 RD-18 B 405-GY-18 BU-18 C ENGINE E OIL SW WH-18 3E-6455 BK-18

OR-18 BK-18 WH-18

L115 326-RD 795-YL 975-WH 201-BK-18 405-GY-18 521-YL-14 522-WH-14 E 2 450-YL-18 1 G939-PK-18

+8V GROUND SIGNAL

RIGHT SIDE ENGINE

L64 L63

L86

TRAN OUTPUT CLUTCH SPEED MODULATING SENSOR 1 VALVES (6) 121-4298

975-WH-18 975-WH-18 975-WH-18 975-WH-18 975-WH-18 975-WH-18 975-WH-18

BK-18 WH-18

START L115 301-BU-10 200-BK-10 SHUTDOWN GND E SOLENOID BK-18 8C-3663 E 326-RD STOP DUAL HP RD-18 SOLENOID 129-7707 A/C REFRIG SW (962G ONLY) 114-5333 NOTE A BK-18 1 513-OR-14 2 3 BK-18 2 521-YL-14 1

A/C CLUTCH COIL AS. 106-5122

T

1 2

T°

2 1

T

T

975-WH-18 751-GN-18 752-YL-18 754-BU-18 755-OR-18 900-PU-18 901-WH-18 E900-WH-18 E901-GN-18 E906-OR-18 E907-GY-18 E904-BR-18 E905-BU-18 E902-PU-18 E903-YL-18 K977-PK-18 202-BK-18 709-OR-18 E908-BR-18 E909-WH-18 T

AXLE OIL COOLER TEMP. SW 155-8998

ARC SUPPRESSOR 106-8704

A

BK BK

1 2

T°

L114 L113

G486-GN-18 201-BK-18

E

B

T

BK BK

LL COSA LICENSE PLATE LAMP 125-4439

C

AXLE OIL COOLER CLUTCH AS. 152-5409 G454-PK G454-PK 1 2 200-BK 200-BK AC AB AC CONN 14 REAR AXLE TEMP SW. 155-8499

1 2

L112

CONN 2 LL V 614-PU-18 1 614-PU-14 200-BK-18 2 200-BK

LL

AB

123-WH G454-PK

1 2

ECPC TRANSMISSION 4TH 3RD 2ND 1ST SOL 3 SOL 4 SOL 5 SOL 6

REV FWD SOL 1 SOL 2

1 2

43 2 1

GN GN

L65

L111

L111

RD RD

CONN 3 BACKUP ALARM 123-6449 MMM MMM V BK-18 975-WH 2 2 BK-18 321-BR-18 1 1

L115

201-BK-18 G486-GN-18 200-BK G454-PK

L112

1 2

RD-0

L112

L88

H 2 1

516-GN-14 515-GY-14 124-GN-14 517-BU-14 504-YL

202-BK-18 727-GN-18 C530-BU-18 506-PU 507-WH 521-YL-14 617-BR C529-GY-18 E416-PU-18

1 2 3 4 5 6 7 8 9 10 11 12

L5

QQQ

A272-BK

KICKOUT SET SW (MOM) 116-4506

CD 200-BK 614-PU 614-PU C C C 2 299-BK-18 C 200-BK B 200-BK 614-PU A 614-PU C

CONN 12

C

L61

614-PU-14

720-PU-18

L110

L110

LEFT SIDE ENGINE

L90

L71

BLOWER 3E-6392 BK-14 WH/RD-14

123-WH 105-RD 975-WH 727-GN-18 728-BU-18 944-OR-18 945-BR-18 614-PU 118-GY 167-OR 537-GN-14 518-OR-14 126-PK

L108

WH-18 BK-18

COOLANT TEMP SENSOR 131-0427 E +8V OR-18 A K933-GN-18 GROUND BK-18 B 201-BK-18 SIGNAL WH-18 C 441-OR-18

F793-OR-4 G486-GN-18 201-BK-18 123-WH 200-BK-18

311-WH

L79

L85

416-OR-18 L2 484-YL-18 417-GY-18 795-YL-18 306-GN 419-YL-18 A251-BK-18 334-BU-18 975-WH 450-YL-18 321-BR-18 453-PK-18 522-WH-14 146-GY G939-PK-18 E919-YL-18 E920-BR-18 H713-PK-18 H714-OR-18 H716-WH H717-BR-18 L70 G764-PK-18 E921-PK-18 E922-GN-18 976-OR 201-BK-18 N939-GN-18 762-YL-18

124-GN-14 A525-GN-18 A524-BR-18 A523-PU-18 517-BU-14 516-GN-14 515-GY-14 200-BK-14 522-WH-14

H

L81 L82

E924-YL-18 E923-PK-18 E925-OR-18 E926-BU-18 E930-BU-18 E936-WH 167-OR

109-RD-4 403-GN-18 200-BK-14 311-WH K933-GN-18 201-BK-18 441-OR-18

304-WH-8 109-RD-4 101-RD-4 F793-OR-4

L63 L64 L65 L66

RD-00

TO ENGINE TO ENGINE CYL HEAD BLOCK

2 1

E START AID COOLANT SW 3E-6449

GG

L90

ZZ

E900-WH-18 E901-GN-18

200-BK-14 311-WH

2 1

ZZ 2GA

V

AIR INLET HEATER 107-9652

101-RD-4 975-WH 795-YL 201-BK-18 405-GY-18 521-YL-14 522-WH-14 450-YL-18 G939-PK-18 443-YL-18 326-RD

L90

F793-OR-4

101-RD-4 975-WH 795-YL 201-BK-18 405-GY-18 521-YL-14 522-WH-14 450-YL-18 G939-PK-18 443-YL-18 326-RD

975-WH G486-GN-18 403-GN-18 441-OR-18 K933-GN-18 795-YL 405-GY-18 521-YL-14 522-WH-14 450-YL-18 G939-PK-18 443-YL-18 326-RD 123-WH 201-BK-18

311-WH 109-RD-4 200-BK-14 403-GN-18 441-OR-18 K933-GN-18

1 2

T°

BK-4 TO ENGINE HH BLOCK

E

BK-00 FF GG RD-00

L115

BK

BK

D

CC MOTOR

304-WH-8

BK-18 WH-18

R D+ B+ E BHH

311-WH 109-RD-4 200-BK-14 403-GN-18 441-OR-18 K933-GN-18 201-BK-18

5 24 1 4 21 6 19 7 8 14 17 22 25 9 20 12 23 2 10 11 13 16 18 15 3

200-BK-18 975-WH 200-BK-14 201-BK-18

TRAN OUTPUT SPEED SENSOR 2

403-GN-18 109-RD-4

E

L112

L114 L113

ALTERNATOR 107-7977

BK-OO BB CC RD-00 BLOCK AS. 8C-6358

304-WH-8

XX E

MTR BAT

BK-00

RD-00 RD-00 JJJ

E

S BB

V

720-PU-18

G

CONN 4 E

L86 L88

301-BU-10

RD-0 RD-00

202-BK-18 202-BK-18 202-BK-18

975-WH

E

L108

L108

975-WH 975-WH 975-WH 975-WH

LEFT SIDE ENGINE

STARTER 106-8558

L107

130-RD A301-WH-18 A300-GN-18 397-OR-14 398-BU-14

130-RD A301-WH-18 A300-GN-18 397-OR-14 398-BU-14

201-BK-18

201-BK-18 L107

310-PU 310-PU 334-BU-18 122-RD 102-RD-14 130-RD 105-RD 306-GN 308-YL 112-PU-4 114-RD

E

L109

L107

605-YL-14 200-BK-14 617-BR-14 604-OR 608-GN-14

LEFT FRAME GROUND BOSS

L109

L110

200-BK-14 200-BK-14 200-BK-18 200-BK-14 200-BK-14 200-BK-14 200-BK 200-BK-14 200-BK-14 614-PU-14 605-YL-14 617-BR-14 604-OR 608-GN-14 606-GY-14 614-PU-14 321-BR-18

V BK-OO FF

604-OR 608-GN-14 606-GY-14 L114 200-BK-14 614-PU-14 130-RD A301-WH-18 L113 A300-GN-18 397-OR-14 398-BU-14 975-WH L112 321-BR-18 614-PU-14 200-BK

L106

200-BK-14

H

L64

L67

200-BK 200-BK 200-BK-14 200-BK-14

LEFT TURN LAMP 3E-6466

MOTOR

L79

L69

126-PK

1 2

12V BATTERY 12V BATTERY 115-2422 GP31 115-2422 GP31 9X-9721 4D 9X-9721 4D

L109

STOP/TAIL/PARK LAMP 107-4401 V RD-18 2 605-YL-14 BK-18 1 200-BK-14

NEG POS

975-WH 130-RD A301-WH-18 A300-GN-18 398-BU-14 397-OR-14 200-BK-14 200-BK-14

NEG POS

V

BB

H

L5

THERMOSTAT 3E-5464

118-GY

WH-18 PU-18

604-OR 617-BR-14 200-BK-14

AA

F793-OR-4 101-RD-4 109-RD-4 304-WH-8

A C B

AA

200-BK 200-BK-14 200-BK-14 975-WH 114-RD N939-GN 761-GY C530-BU-18 146-GY 299-BK 762-YL 964-BU-18 322-GY 619-GN-14 605-YL-14 606-GY-14 617-BR-14 611-PU-14 614-PU-14 E922-GN-18 H714-OR-18 E919-YL-18 E920-BR-18 E921-PK-18 E416-PU-18 H716-WH H713-PK-18 H717-BR-18 976-OR 138-GN-18 251-BK-18 C529-GY-18 G485-BU-18 453-PK-18 484-YL-18 432-PK-18 202-BK-18 419-YL-18 G764-PK-18 447-PK-18 417-GY-18 416-OR-18 442-GY-18 496-WH-18 507-WH 506-PU 499-GY-18 G940-PU-18 G941-GY-18 727-GN-18 201-BK-18 201-BK-18 201-BK-18 201-BK-18

RD-18 WH-18 BK-18

JJ

L102

RD-00

200-BK-10 301-BU-10

V

RD-00

BK-00

S T G

200-BK-14 608-GN-14

V

310-PU 311-WH

V

FLOOD LAMP 9X-1439

522-WH-14

H

YES

1 2 3 4 5 6

F

299-BK-18 146-GY 761-GY

C

L15

CAB GROUND

H709-BU-18 H708-OR-18

L81

L82

L69 L69

L102 START AID SOLENOID 3E-6332

F

L70

L85

40 39 38 37 727-GN-18 12 36 G940-PU-18 26 964-BU-18 28 G941-GY-18 27 795-YL 18 795-YL-18 C529-GY-18 3 35 G486-GN-18 34 605-YL-14 14 N939-GN 25 N939-GN-18 975-WH 30 C530-BU-18 4 E919-YL-18 19 E920-BR-18 20 G485-BU-18 33 123-WH 32 614-PU-14 29 606-GY-14 17 506-PU 1 507-WH 2 604-OR 5 608-GN-14 6 608-GN-14 617-BR-14 7 617-BR H713-PK-18 8 H714-OR-18 9 H716-WH 10 H717-BR-18 11 G764-PK-18 16 762-YL 15 762-YL-18 761-GY 13 611-PU-14 22 E921-PK-18 21 E922-GN-18 23 K933-GN-18 24 976-OR 31 C CONN 8 V 419-YL-18 27 2 122-RD 432-PK-18 30 5 146-GY 6 201-BK-18 3 130-RD 8 251-BK-18 306-GN 10 308-YL 11 310-PU 12 321-BR-18 13 102-RD-14 14 7 202-BK-18 403-GN-18 20 405-GY-18 21 499-GY-18 38 28 417-GY-18 26 4 138-GN-18 1 105-RD 450-YL-18 15 299-BK 9 299-BK-18 22 522-WH-14 416-OR-18 23 E416-PU-18 24 G939-PK-18 25 619-GN-14 29 441-OR-18 31 442-GY-18 32 443-YL-18 33 447-PK-18 34 484-YL-18 36 322-GY 16 521-YL-14 17 326-RD 18 334-BU-18 19 496-WH-18 37 453-PK-18 35 39 40 C CONN 9 V 1 112-PU-4 2 3 4 5 6 7 C V

201-BK-18 G940-PU-18 G941-GY-18 484-YL-18 453-PK-18 499-GY-18 727-GN-18 447-PK-18 417-GY-18 416-OR-18 496-WH-18 442-GY-18 506-PU 507-WH 202-BK-18 419-YL-18 432-PK-18 G764-PK-18 G485-BU-18 N939-GN 761-GY 976-OR 322-GY 619-GN-14 611-PU-14 138-GN-18 146-GY 251-BK-18 L106 762-YL 964-BU-18 C530-BU-18 C529-GY-18 H713-PK-18 H714-OR-18 H716-WH H717-BR-18 E919-YL-18 E920-BR-18 E921-PK-18 E922-GN-18 299-BK E416-PU-18 614-PU-14 617-BR-14 606-GY-14 605-YL-14 605-YL-14 606-GY-14 617-BR-14 L107 614-PU-14 614-PU-14 608-GN-14 321-BR-18 604-OR 795-YL 443-YL-18 405-GY-18 K933-GN-18 441-OR-18 ENGINE 521-YL-14 522-WH-14 403-GN-18 450-YL-18 G939-PK-18 326-RD 975-WH G486-GN-18 123-WH 122-RD 334-BU-18 308-YL RELAY 105-RD PANEL 306-GN 102-RD-14 112-PU-4 310-PU 130-RD

PK-18 BU-18 YL-18 WH-18 OR-18

L94

CONN 7

517-BU-14

YES

RRR

LH REAR HEADLINER

L79 RESISTOR H 9G-1950 515-GY-14 H

516-GN-14

L71 126-PK

L64 L70 L69

L64

POWERTRAIN CONTROL CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

L79

L84

614-PU-14 614-PU

CAB GND

L84

201-BK-18 201-BK-18

275-BK-18 274-BK-18 273-BK-18 272-BK-18 271-BK-18 270-BK-18 201-BK-18

STD FRONT FRAME

605-YL-14 200-BK-14

201-BK-18 201-BK-18

C

L2

L85

FRAME GROUND

START AID CIRCUIT.

L2

STRAP AS. 8X-5804

L71

TURN SIGNAL CIRCUIT.

YYY

L94

YYY

C

3 FUNCTIONS WITH SELECTOR SWITCH

L22

L82

1

2

OPTIONS CODE PLUGS (LOC I-7)

L15 201-BK-18

YES

2 FUNCTIONS

L15

201-BK-18 E735-PU-18 291-BK-18 290-BK-18

L5

GROUND CIRCUIT.

A526-PK-18 A527-BU-18 A592-BU-18 A593-OR-18 A594-WH-18 A595-GN-18 A596-YL-18 A525-GN-18 A524-BR-18 A523-PU-18 124-GN-14 200-BK-14

6 5 4 3 2 1 7 8

(LOC I-13)

L8

VVV

WLPCS ECM CIRCUIT.

H

L65

HEATER AND AIR CONDITIONER CIRCUIT.

L88

WIPER/WASHER CIRCUIT.

L84

PANEL LAMP CIRCUIT.

G

126-PK

608-GN-14 200-BK-14

CATERPILLAR MONITORING SYSTEM CIRCUIT.

WATER VALVE/BLEND DOOR CONTROL ASSEMBLY 126-6010 H 12 WATER VALVE MTR (A) 10 WATER VALVE MTR (B) 11 BLEND DOOR MTR (A) 9 BLEND DOOR MTR (B) 5 BLEND DOOR POS (+) 8 BLEND DOOR POS (SIG) 3 BLEND DOOR POS (-) 6 POTENTIOMETER HI 7 V. USER 4 POTENTIOMETER (COM) 1 +24V 2 GROUND

L65

RIGHT REAR CAB FLOOD LAMP 9X-4381 VVV

IMPLEMENT CONTROL CIRCUIT.

MTRMTR+ PK-18 BU-18

L2

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT.

H

CONN 6 MONITOR HARNESS CODE PLUG

BLEND DOOR ACTUATOR 126-5611

A526-PK-18 A527-BU-18

1 2

L84

L70 L69 L85 L71

L64

251-BK-18 L94

L2

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF.

L81

L81

4 3 2 1

L22

NO

JOY SITCK LEVER

C

L21

L23

L81

CONN 15 SERVICE MODE PLUG

C

3

299-BK-18 299-BK-18

1 2 3 4 5 6

200-BK 200-BK

L16

BLOWER UNIT WATER VALVE ACTUATOR 126-5610

L82 L16

614-PU 614-PU-14

L94 L71

L18

G942-OR-18 H719-OR-18 E917-WH-18 G944-YL-18 G943-BU-18 H715-PU-18 E918-GN-18 H710-PK-18 H711-GN-18 G947-WH-18 H720-BU-18 299-BK-18

OPTIONS CODE PLUG (LOC I-5) CONN 20

CONN J1

3 FUNCTIONS WITH DEDICATED 3RD LEVER SSS

L53

L82 L5

L72

L19

L18

L15

614-PU 614-PU

OPERATOR STATION IMPLEMENT ELECTRONT CONTROL MODULE 1 CONFIGURATIONS 2 CODE FUNC SELECT AUX VALVES DESCRIPTION 3 299-BK-18 PLUG SW (LOC E-9) (LOC E-1) 4 299-BK-18 SINGLE AXIS LEVERS 5 299-BK-18 6 299-BK-18 PPP NO NO 2 FUNCTIONS PPP

IMPLEMENT ELECTRONIC CONTROL MODULE 142-3371 SEE ELECTRONICS GP. 148-5660 FOR S/W INFO.

4 L102 L103

L9

L15

L5

L73

L94 L71

C530-BU-18

CLUTCH 1 SOL (REV) CLUTCH 2 SOL (FWD) SOLENOID RETURN DUAL HP SOL (962G) START RELAY PARK BRAKE SW (N/O) CAT DATA LINK + SEC STER TEST SW CAT DATA LINK UNUSED RIDE CONTROL SW 2 RIDE CONTROL SW 1 AUTO/MAN SW-MANUAL AUTO/MAN SW-4TH GEAR AUTO/MAN SW-3RD GEAR AUTO/MAN SW-2ND GEAR KEY START SW TO B+ SEC STER INTER RELAY SW & SENSOR RETURN ENGINE SPEED RETURN PARK BRAKE SW (N/C) RIDE CONTROL SOL 1 RIDE CONTROL SOL 2 UPSHIFT SW (N/O) UPSHIFT SW (N/C) DOWNSHIFT SW (N/O) DOWNSHIFT SW (N/C) FORWARD SW REVERSE SW NEUTRAL SW + BATTERY + BATTERY - BATTERY - BATTERY UNUSED SEC STER PR SW (N/C) UNUSED UNUSED UNUSED UNUSED 17 11 7 10 8 36 9 37 3 20 G767-WH-18 22 G766-GN-18 21 973-BR-18 29 977-YL-18 31 H728-GN-18 32 H729-WH-18 33 307-OR-18 40 728-BU-18 4 202-BK-18 16 G939-PK-18 15 G764-PK-18 27 976-OR 18 N939-GN-18 12 F785-WH-18 23 F783-GN-18 19 F781-BR-18 26 F784-YL-18 25 G750-BU 30 G755-GY 14 G763-PU 13 126-PK 1 126-PK 6 A273-BK 2 A273-BK 5 24 453-PK-18 38 35 39 28 34

751-GN-18 752-YL-18 975-WH 795-YL-18 306-GN 419-YL-18 944-OR-18 P910-BR-18 945-BR-18

E900-WH-18 754-BU-18 755-OR-18 900-PU-18 901-WH-18 E901-GN-18

975-WH E908-BR-18 E909-WH-18 E904-BR-18 E903-YL-18 E907-GY-18 E905-BU-18 E902-PU-18 E906-OR-18 373-GN K977-PK-18 709-OR-18 L73

126-PK

LEFT REAR CAB FLOOD LAMP 9X-4381

LIGHTING GP-JAPANESE

L85 L72

VVV

L19

945-BR-18 944-OR-18 307-OR-18 614-PU 200-BK

614-PU 146-GY 299-BK-18 H719-OR-18 H720-BU-18 E917-WH-18 E918-GN-18 G944-YL-18

VVV

V A C B

RD-18 WH-18 BK-18

L69

L73

728-BU-18 307-OR-18

614-PU

STOP-TAIL LAMP 3E-6467

K V K RIGHT TURN RD-18 1 LAMP BK-18 2 116-9624 LIGHTING GP-ROADING COSA

L69 L85

L84

L19

521-YL-14 517-BU-14 516-GN-14 515-GY-14

LIGHTING GP-JAPANESE ROADING

H

L85 L84

L70

614-PU 200-BK

A C B

L17

RD-18 WH-18 BK-18

L62

STOP-TAIL LAMP 3E-6467

L81

L61

1 2

299-BK-18 202-BK-18

299-BK-18 299-BK-18

G943-BU-18 G944-YL-18 G947-WH-18

RD-18 BK-18

V

L21

L83

A273-BK A219-BK-18 251-BK-18 251-BK-18 CAB GROUND

L77

C

L19

158-BR-14 200-BK 200-BK 614-PU 614-PU

RIGHT TURN LAMP 116-9624

612-GY

V

L93

L93

158-BR-14 158-BR-14

V

K

L77

G764-PK-18 976-OR G939-PK-18 N939-GN-18 E920-BR-18 H713-PK-18 H714-OR-18 H716-WH H717-BR-18 E921-PK-18 E922-GN-18 E919-YL-18 762-YL-18 201-BK-18

L83

5

6

OPERATOR STATION

H716-WH

L18

521-YL-14

1 2

K

L93

L83

124-GN-14 200-BK 124-GN-14 614-PU

RD-18 BK-18

614-PU-14 604-OR 200-BK-14

L74

L5

L15

BA G

V

CONN J2 C

L37

C A B

C POWERTRAIN ECM 142-3363

L73

RD/YL-18 GN/RD-18 BK-18

FFF

CONN J1

945-BR-18 944-OR-18 945-BR-18 944-OR-18

L81

TA S G

MONITOR HARNESS CODE PLUGS (LOC H-9)

606-GY-14 200-BK-14

L74

FFF 7X-6315 STRAP MOUNTING BOLT

EEE

MOUNTING BOLT

L16

1 2

L103

945-BR-18 944-OR-18

L73

EEE 7X-6315 STRAP

L16

945-BR-18 945-BR-18 944-OR-18 944-OR-18

L70

GN-18 BK-18

L103

SEE ELECTRONICS GP 148-5661 FOR S/W INFO.

C

L69

945-BR-18 944-OR-18

V

TU G

H728-GN-18 H729-WH-18 P910-BR-18 G767-WH-18 G766-GN-18 944-OR-18 L74 945-BR-18 973-BR-18 977-YL-18 H708-OR-18 H709-BU-18 L93 299-BK-18 A219-BK-18 L77 251-BK-18 728-BU-18 614-PU L72 614-PU

L84

BBB C 201-BK-18 6 275-BK-18 201-BK-18 5 274-BK-18 4 273-BK-18 3 272-BK-18 2 271-BK-18 201-BK-18 1 270-BK-18 201-BK-18 7 201-BK-18 8

614-PU-14

334-BU-18 321-BR-18 450-YL-18

321-BR-18

L71

RIGHT STOP/TAIL/ PARK/TURN BACKUP LAMP 144-6837

V

V

YL

C

334-BU-18 321-BR-18 450-YL-18 975-WH 453-PK-18

LICENSE PLATE LAMP 5A-3808

321-BR-18 975-WH

130-RD V 975-WH 321-BR-18 V 612-GY

V

BACKUP LAMP RELAY 4Y-6135

612-GY

CONN J2

L64

V

NOTE: TO BACKUP 1 2 ALARM

CONN 6 AAA C 201-BK-18 6 275-BK-18 201-BK-18 5 274-BK-18 4 273-BK-18 3 272-BK-18 201-BK-18 2 271-BK-18 1 270-BK-18 201-BK-18 7 201-BK-18 8

SEC STER PR SW N/O PRIM STER PR SW N/C PRIM STER PR SW N/O NEUTRALIZER SW UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED AIR INLET HTR RELAY BACKUP ALARM ENGINE SPEED UNUSED UNUSED SOLENOID RETURN INPUT SPEED + INPUT SPEED INTER SPD TRAIL + INTER SPD LEAD OUTPUT SPD TRAIL INTER SPD TRAIL INTER SPD LEAD + OUTPUT SPD TRAIL + AIR INLET HTR SW TRANS OIL TEMP SENSOR SUPPLY +8V UNUSED TRANS OUT SPD (+) CLUTCH 3 SOL (4TH) CLUTCH 4 SOL (3RD) CLUTCH 5 SOL (2ND) CLUTCH 6 SOL (1ST) TRANS OUT SPD (-)

1 2

V

605-YL-14 200-BK-14 617-BR-14 604-OR 200-BK-14

416-OR-18 484-YL-18 417-GY-18 720-PU-18

RD-18 BK-18

BA G

V

L2

C A B

608-GN-14 200-BK-14 200-BK-14

1 2

RD/YL-18 GN/RD-18 BK-18

608-GN-14 200-BK-14

GN-18 BK-18

TA S G

608-GN-14 200-BK-14

I

TU G

L102

LEFT STOP/TAIL/ PARK/TURN BACKUP LAMP 144-6838

V

11 6 10 4 9 15 39 40 34 33 32 17 16 13 26 22 19 37 38 28 27 3 29 23 36 35 31 30 24 25 5 18 12 21 20 7 1 8 2 14

OPERATOR STATION

7 L102 L103

LIFT LINKAGE POS 500Hz UNUSED UNUSED UNUSED TILT LEVER 5000Hz LIFT LEVER 5000Hz BUCKET KO DETENT SOL UNUSED UNUSED 4TH LEVER 5000Hz UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED 3RD LEVER 5000HZ UNUSED UNUSED UNUSED UNUSED 3RD FUNC LIFT PROP SOL 3RD FUNC LOWER PROP SOL SOLENOID RETURN

L103

8 L102 L103

BK-18

9 L102 L103

PILOT SUPPLY ON/OFF SOL SOLENOID RETURN LIFT PROP SOLENOID LOWER PROP SOLENOID DUMP PROP SOLENOID RACKBACK PROP SOLENOID BUCKET POS SW UNUSED KO SET SW (N/O) KO SET SW (N/C) UNUSED UNUSED UNUSED - BATTERY - BATTERY LIFT KO DETENT SOL LOWER KO DETENT SOL IMPL LO SW (N/O) IMPL LO SW (N/C) IMPL FUNC SEL SW (N/O) IMPL FUNC SEL SW (N/C) CAT DATA LINK + CAT DATA LINK UNUSED UNUSED UNUSED UNUSED SW & SENSOR RETURN SW & SENSOR RETURN OPTION CODE 1 OPTION CODE 2 OPTION CODE 3 OPTION CODE 4 OPTION CODE 5 UNUSED UNUSED UNUSED +BATTERY +BATTERY +BATTERY

10 L102 L103

H717-BR-18 8 H716-WH 7 H713-PK-18 10 H714-OR-18 4 E922-GN-18 11 E921-PK-18 17 762-YL-18 39 19 H708-OR-18 21 H709-BU-18 22 20 29 35 A272-BK 5 A272-BK 2 H719-OR-18 18 H715-PU-18 12 E917-WH-18 13 E918-GN-18 14 G943-BU-18 23 G944-YL-18 24 944-OR-18 9 945-BR-18 3 27 28 25 26 299-BK-18 16 299-BK-18 15 A201-BK-18 30 A202-BK-18 31 A203-BK-18 32 A204-BK-18 33 A205-BK-18 36 37 38 34 146-GY 6 146-GY 40 146-GY 1

11

35 24 19 20 H711-GN-18 5 H710-PK-18 4 H720-BU-18 37 23 9 G947-WH-18 10 11 12 15 16 17 18 21 22 25 26 27 28 29 30 31 32 33 34 36 13 38 39 G942-OR-18 6 40 2 7 14 E919-YL-18 1 E920-BR-18 8 H716-WH 3

12 L102

L60

13

L62

14

A525-GN-18 A524-BR-18 A523-PU-18

15

HYD TEMP SENDER 4W-9972 HYD FILTER BYPASS SW 7X-8549

TRANSMISSION SPEED SENSOR WIRE PAIRS (E900-WH & E901-GN, E907-GY & E906-OR, E902-PU & E903-YL, E904-BR & E905-BU, E908-BR & E909-WH ) MUST BE TWISTED PAIRS, AT LEAST ONE TURN PER 25.4mm

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY START SW AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: PROVIDES 3RD FUNCTION WITH JOYSTICK CONTROL NOTE C: SWITCHES ACTUATED WHEN PEDALS ARE FULLY UP, DE-ACTUATED UPON DEPRESSING PEDALS

DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED PAIRS, AT LEAST 1 TURN PER 25.4 MM.

2

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

E42757

1

A