Caterpillar 950F Series II Wheel Loader Electrical System Schematic Manual - PDF DOWNLOAD

Page 1

Wire Description Chart Wire Number

Wire Color

Description

Wire Number

Wire Color

Monitoring Circuits (Continued)

Power Circuits

Component Location Schematic Location

Machine Location

Alarm (CMS)

D-4

A

Alarm - Backup

D-15

5

Alternator 3 7

22

5

12

2

1

4

11 9

19

16

25

13

21

14

24

18 17

6 2

10

D

23

20

28

6 29

3

B

26

A

1 27 C

7 4

8

15

8

A 11 9 B

10

7 21

C

6

5

14

24

26

1 29

3

2

3

25

27

19

22

23

8

13

6

5

7

1

D

28 16

12

18

8

2

4

17

4

20

F - 1034729 P - 1027526

E-5

*

F - 1034729 Monitor (CMS)

E-4

*

P - 1027526 Trans Control

D-1 2

1

A - 1036029 P - 1027526

1

A - 1036029 P - 1027526

24 Contacts

B-7

1

E - 1036030 P - 1027526

B-11

B

A - 1036029 Diaqnostic Conn

B-15

*

RR - 1034735 Payload Control

F-12

2

B - 8E6402 E - 1036030

C

9 Contacts

WTL PMS CLEAR / CHG OUT

B416

WH

WTL PMS REWEIGH SW IN

1

Shifter - Transmission

F-3

A

112

PU

MAIN POWER RELAY OUTPUT

B417

YL

WTL PMS STORE SW IN

E-13

2

Solenoid - A/C Clutch

A-15

19

113

OR

OPR MON PANEL VMIS B+ SWITCHED

Battery

F-14

3

Solenoid - Engine Shutdown

B-15

C

114

GN

WARNING HORN (FORWARD)

500

BR

WIPER - FRONT (PARK)

116

BR

AUX CKT

501

GN

WIPER - FRONT (LO)

Battery

F-14

4

Solenoid - Float Detent

B-6

C

118

GY

AUX CKT

502

OR

WIPER - FRONT (HI)

Breaker - Alternator (80A)

C-15

B

Solenoid - Lift Detent

B-5

C

120

YL

AUX CKT

503

BR

WIPER - REAR (PARK)

Breaker - Blower Motors (15A)

C-10

C

Solenoid - Ride Control Valve

B-1, E-1

20

121

YL

BACKUP ALARM TO LAMP

504

YL

WIPER - REAR (LO)

Breaker - Main (80A)

C-15

B

Solenoid - Start Aid

A-14

21

124

GN

A/C

505

BU

WIPER - REAR (HI)

126

PK

XMSN CONT

506

PU

WASHER - FRONT

Breaker - Running Lamp (15A)

C-15

B

Solenoid - Tilt Detent

B-6

C

127

OR

AUX CKT

507

WH

WASHER - REAR

Breaker - Seat Air Comp (15A)

C-10

C

Solenoids - Trans Valves (6)

C-11, C-12

18

128

PK

AUX CKT

508

PU

RADIO SPEAKER - LEFT

Buffer - Fuel Level

D-1

5

Switch - Auto Ride Control

E-7

C

129

BU

AUX CKT

509

WH

RADIO SPEAKER - LEFT (COMMON)

Control - Autoshift Trans

E-12

6

Switch - Battery Disconnect

F-14

22

130

GN

AUX CKT

511

BR

RADIO SPEAKER - RIGHT

135

BU

AUX CKT

512

GN

RADIO SPEAKER - RIGHT (COMMON)

Control - Payload Measurement (ECM)

F-12

6

Switch - Beacon

D-10

C

138

GN

AUTO LUBE PUMP TO PAYLOAD MON

513

OR

A/C COMPRESSOR/REFRIGERANT PRESS. SW

Converter - Voltage

E-6

A

Switch - Blower Motor

D-4

D

144

GN

AUX CKT

515

GY

BLOWER MOTOR (HI)

Display - Payload Operator

D-3

D

Switch - Brake Oil

A-13

21

164

WH

HYDRO CONT TO WTL POWERTRAIN CTRL

516

GN

BLOWER MOTOR (MEDIUM)

7

21

MAIN BKR

517

BU

BLOWER MOTOR (LO)

Switch - Brake Oil

A-14

OR

Dryer - Brake Air

A-13

177 193

PU

AUX CKT

521

YL

A/C SW TO REFRIGERANT SW

Flasher

D-4

D

Switch - Bucket Positioner

A-1, E-1

23

522

WH

A/C CLUTCH TO THERMOSTAT SW

Flasher (Roading)

F-4

D

Switch - Coolant (Ether Aid)

E-13

2

Fuses (10A)

C-10

C

Switch - Dimmer

C-1

A

Fuses (10A)

C-15

B

Switch - Engine Oil

A-15

24

Accessory Circuits

Ground Circuits 200

BK

MAIN CHASSIS

537

GN

TURN SIGNAL SW TO FLASHER

201

BK

OPR MON PANEL CMS

538

BR

HAZARD INDICATOR

202

BK

XMSN CONT

203

BK

CHASSIS DIAGNOSTIC

603

PK

ROTARY BEACON

Lighting Circuits

Horn - Forward

B-1, F-1

8

Switch - Flood Lamp

E-11

C

206

BK

BAT SIDE OF DISCONNECT

604

OR

STOP LAMP

Lamp - Action

D-4

D

Switch - Front Intermittent Wiper

E-8

C

207

BK

STARTER DIAGNOSTIC

605

YL

TURN LAMP - LEFT

Meter - Service

E-11

C

Switch - Hydraulic Oil Level

A-3

15

228

BK

FUEL LEVEL SENDER

606

GY

TURN LAMP - RIGHT

250

BK

PAYLOAD MON - CUSTOMER GROUND

608

GN

FLOOD LAMP - REAR

Monitor - Computerized System (CMS)

E-4

D

Switch - Key Start

E-9

C

251

BK

PAYLOAD MON - SYSTEM GROUND

610

OR

HEAD LAMP BASIC

Motor - Front Washer

B-13

9

Switch - Lift Positioner

A-2, E-1

25

270

BK

CMS IDENT CODE 0

611

PU

HEAD LAMP HI

Motor - Front Wiper

B-3

10

Switch - Payload Measurement Reweigh

E-7

C

271

BK

CMS IDENT CODE 1

614

PU

PARK/TAIL/DASH LAMP

Motor - Rear Washer

B-14

9

Switch - Payload Measurement Store

E-7

C

272

BK

CMS IDENT CODE 2

615

YL

CAB FLOOD LAMP/ROPS

273

BK

CMS IDENT CODE 3

617

BR

TAIL/POSITION LAMP - LEFT (ROAD PKG)/WIDTH

Motor - Rear Wiper

F-10

11

Switch - Parking Brake Press

D-2

26

274

BK

CMS IDENT CODE 4

619

GN

HEAD LAMP LO

Motor - Starter

F-14

12

Switch - Rear Wiper

E-8

C

275

BK

CMS IDENT CODE 5

Motors - Blower

C-3

A

Switch - Refrigerant (A/C)

A-15

27

276

BK

XMSN CONT IDENT CODE 0

710

GN

XMSN SPEED PICKUP SIGNAL

Relay - Main

C-15

B

Switch - Running Lamp

E-10

C

277

BK

XMSN CONT IDENT CODE 1

720

PU

XMSN BRAKE SW

278

BK

XMSN CONT IDENT CODE 2

751

GN

XMSN SHIFT SOL NO.1 OR 3

Relay - Start

C-15

B

Switch - Start Aid

E-8

C

279

BK

XMSN CONT IDENT CODE 3

752

YL

XMSN SHIFT SOL NO.2

Resistor - Blower Motor Speed

C-3

A

Switch - Stoplamp Press

C-1

28

280

BK

XMSN CONT IDENT CODE 4

754

BU

XMSN SHIFT SOL NO.3 OR 1

Resistor - System Voltage (CMS)

C-14

B

Switch - Supplemental Steering Flow

B-14

26

281

BK

XMSN CONT IDENT CODE 5

755

OR

XMSN SHIFT SOL NO.4 OR 5

Sender - Fuel Level

D-1

5

Switch - Trans Auto/Manual

D-11

C

290

BK

SERVICE

761

GY

LIFT KICKOUT SOL SW

291

BK

CLEAR

762

YL

BUCKET POSITIONER SOL SW

Sensor - Brake Air Press

D-2

13

Switch - Trans Downshift

B-6

C

292

BK

CMS US/METRIC UNITS

795

YL

DUAL HP SOL

Sensor - Coolant Temp

E-14

2

Switch - Trans Neutralizer

C-1

28

A221

BK

TRANS CONTROL OPTIONS CODE 0

D743

GN

RIDE CONT - WTL IMPL CONT SW TO GND N/O

Sensor - Engine Speed

C-13

14

Switch - Trans Neutralizer Override

E-6

C

A222

BK

TRANS CONTROL OPTIONS CODE 1

D744

WH

RIDE CONT - WTL IMPL CONT SW TO GND N/C

15

A

AUTO RIDE CONTROL SW

Switch - Turn Signal

D-6

PK

Sensor - Hydraulic Temp

A-3

E701

301

BU

STARTER NO.1 SOL

E702

OR

AUTO RIDE CONTROL SW

A-2, E-1

16

Switches - Primary Steering Flow

B-14

29

302

OR

STARTER NO.1 RESISTOR TO DIAGNOSTIC

818

BR

SERIAL DATA (TRANSMIT)

304

WH

STARTER RELAY NO.1 OUTPUT

819

GY

SERIAL DATA (RECEIVE)

306

GN

STARTER RELAY COIL TO NEUT START SW OR KEY SW

820

BU

TRANSMIT KEY

307

OR

KEY SW TO NEUT START SW OR VMIS SENSOR MODULE

863

BU

PAYLOAD MON TRANSMIT LCD OUT

308

YL

MAIN POWER RELAY COIL

864

BR

PAYLOAD MON CLOCK LCD OUT

310

PU

START AID SW TO START AID SOL

865

GY

PAYLOAD MON LATCH LCD OUT

311

WH

START AID SOL TO TEMP SW

900

PU

XMSN SHIFT SOL NO.5 OR 4

321

BR

BCKP ALARM LAMP TRAVEL ALARM

901

WH

XMSN SHIFT SOL NO.6

322

GY

WARNING HORN (FORWARD)

910

YL

326

PU

KEY SW "C" TERM.

921

WH

XMSN SOL NO 1 OR 3 RETURN

922

BR

XMSN SOL NO 2 RETURN

B-14

17

Control Circuits

Basic Machine Circuits

Monitoring Circuits

Part No.

Off Machine Switch Specification Actuate

Deactuate

Stoplamp Pressure

45.0 kPa MAX (6.5 psi MAX)

5.0 kPa MIN (0.5 psi MIN)

Normally Open

Engine Coolant Temp (St Aid)

37.8 ± 2.8°C (100.0 ± 5.0°F)

26.7°C MIN (81.0°F MIN)

Normally Closed

8T-9792

Secondary Brake Air Pressure

517.0 ± 35.0 kPa (75.0 ± 5.0 psi)

448.0 ± 35.0 kPa (65.0 ± 5.0 psi)

Pins 1-2 (N.O.) Pins 1-3 (N.C.)

9X-1159

Steering (Primary & Supplemental) Flow

4.0 Grams (.14 oz)

1.5 Grams (.05 oz)

Normally Open

9X-4276

Engine Oil Pressure

93.0 ± 20.8 kPa (13.5 ± 3.0 psi)

69.0 ± 21.0 kPa (10.0 ± 3.0 psi)

Pins 1-2 (N.O.) Pins 1-3 (N.C.)

9X-9418

Transmission Neutralizer

103.0 ± 20.0 kPa (15.0 ± 3.0 psi)

69.0 kPa MIN (10.0 psi MIN)

Normally Closed

2M-9346

Function

4DJ2000-UP 5SK1-UP

8TK1-UP

XMSN NEUTIZER OVERRIDE INDICATOR

403

GN

ALTERNATOR (R) TERM.

923

GY

XMSN SOL NO 3 OR 1 RETURN

405

GY

OPR MON OIL PRESS. (LO SETTING)

924

GN

XMSN SOL NO 4 OR 5 RETURN

409

OR

OPR MON NEUT

925

YL

XMSN SOL NO 5 OR 4 RETURN

410

WH

OPR MON ACTION ALARM

926

BU

XMSN SOL NO 6 RETURN

411

PK

OPR MON MASTER ACTION LAMP

944

OR

CMS COMM +

416

OR

SUPPL STER SW

945

BR

CMSCOMM -

417

GY

PRIMARY STER SW

965

WH

TRANS SOL 1 SW TO GND

419

YL

OPR MON PARKING BRAKE

966

GY

TRANS SOL 3 SW TO GND

429

YL

OPR MON BRAKE OIL TEMP

968

BR

TRANS SOL 2 SW TO GND

432

PK

OPR MON BRAKE PRESS. (OIL)

969

YL

TRANS SOL 3 SW TO B+

433

BU

OPR MON BRAKE PRESS. (OIL) JUMPER

970

GN

TRANS SOL 4 SW TO GND

439

YL

LAMP INDICATOR

971

YL

TRANS SOL 5 SW TO GND

440

BR

AIR PRESS. GAGE

972

BU

TRANS SOL 6 SW TO GND

441

OR

ENG COOLANT TEMP GAGE

973

BR

CST AUTOSHIFT - AUTO/MANUAL SW 2

442

GY

HYD SYSTEM TEMP GAGE

974

PU

CST AUTOSHIFT - SLOW MODE SW

443

YL

POWER TRAIN TEMP GAGE

975

WH

CST AUTOSHIFT - SOL RETURN

447

PK

FUEL LEVEL GAGE

976

OR

RIDE CONT SOL

450

YL

TACH SENDER (+)

977

YL

CST AUTOSHIFT - AUTO/MANUAL SW 1

469

GN

FUEL LEVEL SENDER B+

978

GN

CST AUTOSHIFT - SLOW MODE SW 1

496

WH

OPR MON PANEL HYD OIL LEVEL

B999

GN

TRANS SOL 1 SW TO B+ (LRT ONLY)

C

D-7

C

P - 1027526 RR - 1034735

B-8

*

A - 1036029 Valve Solenoids

B-6

6

A - 1036029 U - 9U4370

D-2

C-12

*

RR - 1034735 Payload Display

D-3

L - 1027527 P - 1027526

C-10

8

A - 1036029 R - 9U2771

A-3

Part No.

C

L - 1027527 P - 1027526

D-10

D

F - 1034729 Speed Code Conn

F-5

9G-1950

Resistor - Blower Speed

3

N - 9U2810 Std P - 1027526

F-10

*

N - 9U2810 Std Rear Wiper Motor

F-10

6T-2217

Resistor - Starter/Diagnostic Conn

150.0 ± 7.5

3

N - 9U2811 Atch P - 1027526

F-10, D-11

*

P - 1027526 Frt Wiper Motor

B-3

8T8813

Sotenoid - A/C Clutch

14.4 ± 0.6

C

P - 1027526 T - 1027528

D-7

9X-6800

Solenoid - Dual Horsepower

21.7 ± 2.2

C

P - 1027526 T - 1027529

D-8

8C-3663

Solenoid - Engine Shutdown

1.55 ± 0.15

4

A - 1036029 G - 9U4559 Std

B-3

6T-5859

Solenoid - Ride Control

33.7 ± 1.0

4

A - 1036029 G - 1009283 Atch

9G-4365

Solenoid - Start Aid

6.0

*

P - 1027526 Trans Shifter

E-3

3E-3748

Solenoids - Transmission

8.5

5

A - 1036029 C - 9U2763

A-15

4

A - 1036029 G - 9U4559 Std

4

A - 1036029 G - 1009283 Atch

6

A - 1006029 Q - 9U2767

7

A - 1036029 H - 9U4371 Std

D-15

7

A - 1036029 H - 1028960 Atch

F-15

*

P - 1027526 Trans Shifter

Resistor, Sender and Solenoid Specifications Component Description

Component Identifiers (CID)

CID

Component

096 100 110 168 177 190 248 270 271 324 362 600 601 621 627 631 632 633 634 635 636 650 668 671 680 685 687 688

Resistance (Ohms)¹ Overall 2.00 ± .10 Tap 1.00 ± .05

A

Fuel Level Sensor Engine Oil Pressure Sensor Engine Coolant Temperature Sensor Electrical System Voltage Power Train Oil Temperature Sensor Engine Speed Sensor Data link Harness Code Action Alarm Action Lamp Ride Control Solenoid Hydraulic Oil Temperature Sensor Brake Air Pressure Sensor Down Shift Switch Parking Brake Switch Solenoid 1 (Reverse) Solenoid 2 (Forward) Solenoid 3 (Gear 4) Solenoid 4 (Gear 3) Solenoid 5 (Gear 2) Solenoid 6 (Gear 1) Harness Code Shift Handle Transmission Speed Sensor Ride Control Switch Service Information Code Options Identification Code Dual Horsepower Solenoid

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

MID No. 26 81

Form Number SENR4130

Consist No. 100-5046

SENR2082

Computerized Monitoring System (CMS)

SENR5247

Electronic Transmission Control

SENR5922

Payload Measurement System (PMS)

SEHS9307

Starting And Charging Systems

SENR2947

Starting Motor: (9X-9995) Consist No. 3E-2298

SENR3581

Consist No. 8C-4773

SENR3859

Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Wire, Cable, or Harness Assembly Identification

Component Part Number

Single Wire Connector

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

C

A

A 325-PK-14

Pin

AA 1

2

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

9X-1123 325-PK-14

Wire Color

Socket

Normally closed switch that will open with an increase of a specific condition.

200-BK-14

Circuit Number Identification

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Module Identifiers (MID)

Wire Gauge

Electrical Schematic Symbols And Definitions

No circle indicates that the wire cannot be disconnected from the component.

FMI No.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Module

Computerized Monitoring System (CMS) Electronic Transmission Control

Related Electrical Service Manuals

Consist No. 100-5045

2

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

This indicates that the component has a wire connected to it that is connected to ground.

Alternator (100-5047):

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

Receptacle

Plug

1 2

1 2

Pin or Socket Number

A-3, E-2

E-3

AA

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

¹ At room temperature unless otherwise noted.

Title

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

T

A-3

C-2

Printed in U.S.A.

© 1992 Caterpillar All Rights Reserved

Contact Position

P - 1027526 T - 1027528

8C-3569

950F Series II Wheel Loader Electrical System

1

D-3

Machine locations are repeated for connectors located close together. * = Connector is located at the component. B = Connector is located on the relay panel. C = Connector is located in the right console. D = Connector is located in the dash area.

WTL PMS LIFT CYL PRESS. SENSOR

ALT OUTPUT (+) TERM.

RR - 1034735 Payload Display

B-3, F-2

WTL PMS LIFT POS SENSOR

PU

OR

*

4 Contacts

YL

B413

109

F-5

5 Contacts

B412

AUX CKT

18

F - 1034729 Harness Code

6 Contacts

AUX CKT

YL

C-13

D

B-4

YL

104

Sensor - Trans Speed

E-8

7 Contacts

103

WTL PMS NORM/CALIBRATE OUT

P - 1027526 Frt Wiper Switch

5

8 Contacts

OPR MON PANEL SECONDARY BRK PRESS (TUV ONLY)

PK

*

12 Contacts

10 Contacts

Schematic Location

PU

B415

E-13

20 Contacts

14 Contacts

Harness And/Or Components

A475

AUX CKT

A - 1036029 D-9U2764

D

40 Contacts

Machine Location

HD LMP

BU

Machine Harness Connector and Component Locations

Connector

BU

108

Component

D = Components located in dash.

Schematic Location

102

OR

C = Components located in right console.

Harness And/Or Components

ELECTRICAL SYSTEM NO.1 VOLTAGE

B414

B = Components located in relay panel.

Machine Location

YL

KEY SW

A = Components located in operator's compartment.

Connector

A401

BR

Machine locations are repeated for components located close together.

HARNESS CONNECTOR LOCATION CHART

BAT

105

Sensor - Trans Oil Temp

C48644P1

RD

Machine Location

Sensor - Lift Cyl Press

15

101

Schematic Location

Component

SENR5919 December 1992

Description

Failure Mode Identifiers (FMI)¹ Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal or shorted low.

5

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

T

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.


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