Cat Continuous Miner 936-M2 Eimco Coal Machinery Division Scoop Operation & Maintenance Manual - PDF

BI377765

© Bucyrus All Rights Reserved

BUCYRUS R

Technical Manual

4.4c-

BI377765

BI377765

935M, 935-2NL, 936M DIESEL SCOOPS Quick Reference List - FILTER ELEMENTS - Air Cleaner

( /

Primary (Outer)

Element 0700629

Secondary (Inner)

Element 0700628

- Fuel Primary (Frame Located)

Element 0601000

- Water Separator (Frame Mounted)

Element 0202030 (©-Lots z

- Fuel Final (On Injection Pump)

Filter 0201822

- Oil, Engine (Frame Mounted)

Filter 0201823

- Oil, Hydraulic-Return

Element 0201863

- Oil, Hydraulic-Pressure

Element 0201392

- Oil, Transmission

Element 0201824

- Air System Pressure

Element 0700676

EIMCO

ElmoMining Machinery International Fairmont, West Virginia 26554

BI377765

RECOMMENDED SPARE PARTS LIST CYPRUS-PLATEAU RECOMMENDED SPARE PARTS FOR CUSTOMER 936-M2 VL SCOOP S/N 70660010 QTY 4 -.$ 2 1 1 2 1 1 1 2 1

1 1 1 1 1 6 ) bm 10/24/88

PART NUMBER 0809314 0809457 0811247 0811264 0811265 0811283 0811285 0811532 0811809 0813494 0813496 0813508 0813509 0902318 0902466 1106001

DESCRIPTION Articulation Bushing Spacer Lower Radiator Hose (2.5" I.D. X 10' Section) Fork 8 X 4 Basic w/o Ears Articulation Link

Articulation Pin Lower Disc, Valve Plunger, Water Valve, Air. Low Water Shutdown Exhaust Pipe VL Jack Trunion Cap

Articulation Pin Upper Articulation Bushing Spacer Upper Articulation Bushing Bottom Upper Ball Bushing (Articulation) Top Flame Arrestor Valve and Float Assembly Headlamp Bulb 12 V Quartz

BI377765

RECOMMENDED SPARE PARTS LIST CYPRUS-PLATEAU RECOMMENDED SPARE PARTS FOR CUSTOMER 936-M2 VL SCOOP S/N 70660010 OTY

PART NUMBER 0104405 0201222

0201372 .0201373 • 0201392

DESCRIPTION Alternator VL Jack Ball Bushing

Steering Accumulator (Big) Brake Accumulator (Small) Filter Element (Hydraulic) Pressure

1

0201615

H 2 0 Temperature Gauge

1 2 1 1

0201730 0201737 0201918 0201819

Steering Cylinder Ball Bushing (Steering Cylinder) Hydraulic Pressure Gauge Strainer Hydraulic Tank Suction

4

0201822

Fuel Filter Element

3 2 4

0201823 0201824 0201825

2 I

0201863 0201905

Engine Filter (Oil) Transmission Filter Element Water Separator Element (Same as 0202030) Filter Element Hydraulic Oil (Return)

1

0202121

1 1 1 0

0202122 0202161 0202183

1

Pump Piston

Vertical Lift Cylinder Fork Tilt Cylinder VL

0301634

U-Joint 8 1/ 2 C

40 2

0400277 0500337

Nut Special Brake, Emergency (Repair Kit) Lining ,9$ Seals

4 2

0601000 0601159

Fuel Filter (Remote) Hose Clamp

40 4 1 2 2 1

0601189 0601193 0601267 0700482 0700486 0700489

Bolt, Wheel 3/4-10 Hose Clamp Cable-Shut Off Ball Bushing (Articulation) Lower Radiator Cap 15 psi View Gauge

0700493 0700497 0700516 0700517

Strainer Hydaulic Tank Fill Fuel Cap Temperature Control Shutdown Slave Cylinder (Injection)

ts3

C4 C4al 4

0301633

1

kl

Fan Motor (Gear) Hi Alt

Pump, Gear - Fan U-Joint SC

4 1

070053e.

0700547 . 0700628 0700629 0700663 0700674 0700948 9701005

Air Pressure Gauge 3 1/2" 90 deg. Rubber Elbow Air Safety Element Air Primary Element Neutral Start Valve Alternator Belts (3 belts/machine) Bushing 1" Bore Fan

0701014

Radiator Cap 6 psi VL Jack Trunion Cap Bushing

0804767 0809085 0809222

Pin (Steering Cylinder) Articulation Bushing Lower U-Joint 6C

BI377765

THE FUEL INJECTION SYSTEM FOR. THIS MACHINE HAS BEEN SET AS SPECIFIED BY THE UNITED STATES MINE SAFETY AND HEALTH ADMINISTRATION (MSHA) FOR OPERATION AT: ❑ 4000 FEET (1220 METERS) ELEVATION. ❑ —FEET (_ METERS) ELEVATION, AS REQUESTED. OPERATION AT AN ELEVATION MORE THAN 500 FEET (150 METERS) ABOVE THIS REQUIRES THAT THE FUEL INJECTION SYSTEM BE RESET FOR THE CLOSEST SETTING PUBLISHED BY MSHA. FOR OPERATION AT A LOWER ELEVATION, THE FUEL INJECTION SYSTEM MAY BE RESET AS SPECIFIED BY MSHA FOR THAT ELEVATION, OR IT MAY REMAIN AT THE SETTING FOR THE HIGHER ELEVATION. TO HAVE YOUR FUEL SETTING RESET, CONTACT YOUR E1MCO SALES OR SERVICE REPRESENTATIVE, OR YOUR LOCAL ENGINE DEALERSHIP. UPON RESETTING, THE FUEL INJECTION PUMP MUST BE SEALED AND THE FUEL SETTING AND ENGINE HORSEPOWER MUST BE DESIGNATED ON AN APPROPRIATE TAG (EIMCO PART NO. 913-2935725, OR EQUIVALENT).

Eirnco—Coal Machinery Division

EIMCO

Mining Machinery International Fairmont, West Virginia 26554

BI377765

ant

BILL OF MATERIAL ITEM

ORMATION THEREIN .INET-Y THIS DRAWING AND ALL I COAL itIACH EI MCO NF IS THE PROPERTY OF INC., F AIRMONT, WV., AND IS COTTrIDENTIAL AND ADE PUBLIC OR COPIED. IT IS LOANTS NOT TO BE M-.

CURRENT OSCILATION BOX AS PART OF FRAME SEE MODIFICATION NOTES & DIM'S SECT 'A-A'

PART NO.

OTY U/m.

094:: 35% DESCRIPTION

Sin

WELD'T, FRONT PIVOT WELD'T, REAR PIVOT WELD'T/MACH, LINK WELD'T, PIN PLATE, REINFORCING/TIE SPACER, LOWER SPACER, UPPER Bu5m1NG, SEALED BUSHING RING, SNAP HHCS(DH) 7/8-9 X 2 1/4L WASHER, 7/8' FLAT

D C

r

3

10 11

12

0817583 0817590 0817577 0817574 0817589 0817580 0817581 1162,1557 0817582 11704962 37559755 37702610

2 2 2 2 REF

4

EA EA EA EA EA EA EA EA EA EA EA EA

C B A

x

. 8 . 8 .

REAR FRA—=

\MEI\ \IL

MIL 111\11\111116111\1111\ REMOVE BOTH COMPLETELY CURRENT CLEVIS' ALONG WITH LINK, PINS, AND OSCI-LOCK.

26 3/4"REF

WIRE BOLTS TOGETHER AFTER FINAL TIGHTENING - 2 PLC'S

EXISTING

SECTION THRU FRAME

BEVEL BOTTOM DECK PLATE AS NEEDED FOR SQUARE FIT.

UNCHANGED JOINT

X 5 3/4' NOTCH IN% SIDE PLATE _ -

7//////

FRONT FRAME - MODL:=1ED SEE DIMENSIONS & T. TES

AVAIIPWAPAVAIMIVAIWAdrifir OLD CLEVIS REMOVED COMPLETELY 'BOTTOM PLATE OF FRAME CHAMFERED BOTTOM PLATE CUT OUT IN CENTER ALONG DIM. LINES TOP PLATE OF OSCI-LOCK BOX ALONG WITH WEDGES REOVED COMPLETELY 13 7/16' NOTED

WELDS (TYP) ARE TO BE 1/2 THE THICKNESS OF THE THINNEST PLATE.

13 7/16'

SECTION 'A ROTATED-9 0

REF 4 PLC'S

-NOTICE-

Drown on CAD

Copyr•ght 1993

TO ALL PERSONS RECEIVING THIS WAVING

SECTION THRU FRAME

NEW

M.9 0- ..'g conto.no con! donvot .nfo,00t.on .'d •11 .n cont.donco or, No con0.1.ono nylotonnod on &mond end not A. Vat ,...od. noOnottosod. &octavo0 to otnens on yid ,n toNo oon.rocture .9 V. *Object *du, INA*, o.thout tne conso-t 0, E.oco foot

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TombeatA Comp.,

CooL Machinery I ncorporo ted F0.'-.o.

Oar% ONC*012 *CM 0.1.

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3-22-93 PP HET.VED

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ASS; N/A TITLE

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REVERSE SUPPLY

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S EGON

EE 901325 FOR TEMe GAUGE

0e00878

10 0804648 11 0804055 02 C127 1 12 0201442 13 14 0600942 15 IG 02014 97 17 I 0201545 18 1 0201540 19 0200138 20 21 0201547 020154 22 23 0201549 020 155 1 24 25 0201550 26 030144 4 27 0301445 28 0201333 29 30 0201352 31 0200134 0800952 32 33 34 I 2080040 0201359 35 0200195 36 37 38 2 9000708 39 I 9000173 40 I 0201303 41 4 2090223 42 I 0201 1 04 43 44 0805043 45 02014 41 46 0201443 4-7 0200425 0804778 11 5_ 2_ 0200525

I-'

SEC-01,313

50

0805302

51 52

0800971 0800958 3090839 3350090 0301446 0800947

53

54 55

VALVE ADAPTOR PLATE

57

9000166 59: GO I 10200945 61

9000180

CkP SC REW LOCK

SPACER PLUG -0' RING ELBOW .y/A -0" X '4...11C 37a ELBOW 90- VeNPT x YaJ1C 37' ELBCW vat x i2JIC 37 0-HYDRAULIC HOSE ASS" Y_

HOSE ASS'Y. HOSE ASS'?

HOSE ASS'Y -EI:BOT,(1 - 457'7'0- x 37°J1C r 3/°.Jic Fl HOSE ASS'Y CLOSE NIPPLE

ELBOW TEE ELBOW 90- 3/aNPTx 37-PC ELBOW CLOSE NIPPLE ELBOW NIPPLE ELBOW PIPE-DIPSTICK DIPSTICK FITTING I"NPT x TEE 3/4-FEMALE NPT FITTING 4/4.1\/P1-x Y.,37°,11C HYDRAULIC HOSE ASS'?

BUSHING x NPT • CLOSE NIPPLE

90c'ELBOW i/INPTx r'437^,nC REDUCER l'EXT,x INT.TiPT FITTING 9,7-0- x ADAPTOR 1/-1.0' M x 4E NPT ELBOW WO' x Y.; 37' JIC BUSHING i- x V NPT

HYDRAULIC HOSE ASS'Y JIC ELBOW.170- x ELBOW 11/4:0- x 37°JIC ELBOW 1- NPT x 1"37'5 J-1 HYDRAULIC HOSE -ASS'? • If,t 373 I FITTING I IYDRAULIC HOSE ASS'Y • HYDRAULIC HOSE ASS'Y HYDRAULIC HOSE ASS-?

CAP SCREW NUT _ FILTER

HOSEASS'Y ELBOW 971 SW IV. Ya j(C ADAPTOR J/80- x J(C ELBOW 900 SWIV. Y4 ..11C

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AIVIIS141042P1 AIVISUI10.12FA1 NISLI10-12 ME1010•121FRA COMPONEF

a.2 24

76

90

60/

63 69601

71" 87

FOR BEST RESULTS USE ONLY GENUINE SRAOEN REPLACEMF.NT PARTS, O RC ER INFOVNATION, NE= PAGE

80

21 / 80 7

,.

MATERIAL LIST VARIABLES AMSU10-12F, AMSU10-12FA, MSU10-12P, 11,11SU10-12FA MONTI Qt. tar otticattirrtvis

Jq I

r

laCAM* Drum Snot 2, wet, Shiite, Lev*, Iftat Fort Shifter Fent Shlear Fe* BreVtof htter Knat

ft-ONO/ PANT NO.

ANttutt.IZIPA No. 9..OKOT NMI NEO. NO. NO.

74'3•i AMS1.110.13s t

Sig• —r p.st,t -----5. sa

1151i/t0.i2FA NO.

22732 AM$U10.13(31 1 'Mt — MIJ5.1411.

r

6-olgtri NO.

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Zr732

AtiNIUNMall

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tt4.69 lot=

ktlfs.140C M7 i.rain

11450

kiit.4.143a

NO. V-OfOlt MO, 3 NO. .32491 T131111

PART

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BI377765

BRADEN ArVibU10-12F, AMSU10-12FA, MSU10-12F, MSUIO-12F 68 86 100 44

65

F

IT

4 43

11 12

Ifffl4:4,t$T M.SO-•12F, 1r1SU16

42

,17/24,014: r

20

34 83

771.843016on

-an 94075 .10.- 4

1415-1335 9109-133-0 0-13/2 3 366 59t _s 103.039 .•

1'1996 a 7.55

. 1:11101 Fork Bracket 131vol Pin Cr.: Brake Spring.

Worm Housing Cousr As ay. • Cover G esker Warm Brake Housing Conlalner Gelket Friction mat

FOR BEST RESULTS USE ONLY GENUINE BRADEN I'llEPLACEMENT PARTS. ORDER. INFORMATION, NEXT PAGE

Bean r-G65k51 Chi) Thrusl 131110 Brake Hooting l 19 ,ake Polo, 61424 Brake Fla • • Brake Pressure$3 l67.4 Broke Storing As5Yt

iskai

MATERIAL LIST VARIABLES AMSUIO-12F, AMSU10-12FA, MSUJO:.120,: MSU10-12FA .1.1.46U10,11F DEserlIrriON 48 21 24 27 29 :30 33 31 38 50 56 59 60 61 62

09

Cable Drum Shall .

Clutch S htilor Lave), 513111er Folk Shill,, Fork 511111er Fork Bracket Shiller knob nob 9113m Knob Spring Frnnl 1355, An610 R061 Bare Angle Control Shall Bearing CI...rim Pin Cunt, of 51.011 C-001,21 Shall Breokel Control Lever Key C01101 C01151010 SaHcrew

K

90.11 6040102 Cagscrew Shall Brachal Caoscrew Cag5C1 wer Hart 0101 Loci/washer 15/1

6-01015 NO.

...1,491J19-12FA NO. PEAL

9.01045

POST NO.

-136 1r' 22732 400$713138 11369 00015.243 5.243 1' 11459 14-.19.1430 I 16022 1.11.1-14343 11309 Mli4143E 1/310 1.5131/1435 MI.19-1460 12925 12926 TALt9.146/2 1

-

-

-

-

^100921 , 012/100

22732 40050110-138 23739 Ams07.3•135 5 11361..

1.11J15-1111.

1..

- 11389 1.1.1.13,24.3 - .. 11392 141475-34.3 ---- 0 ,.-.7z..., 11459 1.11.19-1430 PAD.1439 10022 11300 k41.1•1430 • 11310 MU-1435 12927 101.39/206F i 12925 1.1119/146F 12520 6111.12-24512 1 12925 00019-14611 11027 A-0633 2 - '.

-. . 12731 6 1-176 ' • 11279 Ml.15/190 - - • 4'11357: -1.1115/19013 -. • : 2140E--. H12-292.

1 - -6 • '419702 i 052-500 -.-: ' • 9 100:.0'T ,' 7 ' .' IBM ' :13952 ' 5031.0957x • - 2 P1 1 -r5 7:0 q24/.17 500112

13930

5050-121015

054110-12F 6-01 11T N. O

1419310.12FA 043, 1100, •11 ....1 1 1 1 -1 ' 14

6- 41017 22 731 40050110-138 1'' '4.41/3.141L g• r 1 1311 ..._. .. _ 11392

00115.343.'

1

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12927 • 1.2929..

00199 2i1,11,0,19..r-...1i

-

55 67 56 73 71 75 76 76 79 el 02

ill

90 92 93

• Cott orrn• CaoscrenCoDscraw.

Ososciew •Co;•craw Car/strew Crhascrevr Grease Filling 10061 0101 • He0 5141 Hee Nur Plain Washer Locknosher (1441 Lnck miler 12.1 Lockwasher MCI Lockprasher 117.11 Lock•reshor Ph 1 Drain Phig Level Plug CIuILh 01e1e Capscreve • Lockw.sT61 1%1 Cabba Hert 1.4L1 Washer

°Iji_1•4:7 4 A-14as 1109-14.4-0 • ..18-161.13

152 16002

11057 733: 1105

,

•

11:01:

1.1,59/1-36: 411.31-57.-;r4 150?.

5-15 00 6.1 I.A 1.45-253 • 1412-256/0 45-200-2 009-050 5325407E15 5031.0101-15 5043.100015 ,

'1" 15 390 5 81114 " ' 17044 11617 macm 52465 11026 21462 31047 23575 23506 22690 13047 134 66 23506 11972 11015 1024 11014 11925 1 026

B043-45PN 21050.117000 2127 6026} 6143736' 0056735" 0022.

0071 AK04 3 4043 0052 1405006 0012 41 H512/13.7 5002-177213 62(042 61060-1,0 3501.1

22362 13465 11704 .11765 99 /.16-109,9 17045 00 •1016: Oster le -4-151eriel 1.1,170,1.611,"!a Berm nols.hown In basic rnaleriar 1151, .

95 96

1

• •1 1• 1

BILL OF MATERIAL

NQTE5 - CTIMA RETIE:..FTEMS ',.

15 AND 16 TO TOO OR: BOTTOM SIDE OF APPROPRIATE CONTACTOR. :FER TO PANEL WIRING DIAGRAM TO LOCATE ITEMS 15 ::AND 18; FC)R SYMBOL DESCRIPTIONS AND OVERLOAD OR TIME SEA-TINGE: , (3)ON ITEMS 9 & 10 USE LOCTITE 271. DO NOT ALLOW BOLTS TO PR OTRUDE THROUGH PANEL. COVER ITEM 10 WITH THIN WALL HEAT SH RINK TUBING AFTER INSTALLATION. (4)T IGHTEN ITEM 11 EVENLY UNTIL HI COLLAR LOCKWASHERS AR E COLLAPSED. DO NOT OVERTIGHTEN. II

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PART NO. 60246594 1080405 37502812 37706512 1060157 37492311 37705910 1420021 37559993 37601521 37559994 30177109 30153647 30155246 1180056 1180057 1710275 37017290 99024826 30197123 80245911 37492857 37710118 3620232

1 8/m"c‘' 50E0106

BI377765 ''''DWG.

DESCRIP OTYU/M TION EA PANEL DETAIL 3 EA CONTACTOR VACUNM 18 EA 1/4-20x5/8L SHCS CADPL 18 EA 1/4" LOCKWASHER 1 EA RELAY THERMAL OVERLOAD 14 EA 8-32X3/4" RHMS 18 EA #8 LOCKWASHER 1 EA RELAY, TIME DELAY 2 EA SHCS SS 1/4-20X2 1/4" 4 EA STUD S5 1/4-20 4" 2 EA' SHCS SS 1/4-20X5 1/2" 2 EA RELAY, CURRENT OVERLOAD 1 EA 12PT TERMINAL STRIP 1 EA 24PT TERMINAL STRIP 8 EA TRANSFORMER CURR. 250:5 2 EA TRANSFORMER CURR. 500:5 5 EA CONTACT, AUX INTERLOCK 28 EA #8-32X1/4" PHMS 28 EA WIRE TIE 2 EA RELAY. THERMAL OVERLOAD 1 EA TERMINAL STRIP MOUNT 4 EA 8-32X1 3/4" SRHMS CADPL 2 EA 55 HI COLLAR 1/4" LW 1 EA SUPPORT OVERLOAD

BM . . . . . . . . . . . . . . . . .

. . . . . .

qi -iE

C B r ;.! . . . . . . .

B B . . . .

B . .

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SEE NOTE

—NOT I CE— O

O

prawn on

Copwight 1997

CAD

TO ALL PERSONS RECEIVING THIS DRAWING This drawing contains confidentlaL Information and is Issued In conFldence on the conditions that it be returned on demand and not be Copied, reproduced, dleCtosed to others or used In the manufacture oF the subject matter thereof without the consent oF Eimco LLC_

Y123 LH I -28 -o2 W454 LH 1D-7-99 V889 LH 2-1S-99

REV ECN BY DATE REV ECN

BY DATE

EIMCO LL.0 (I) :A SANASIK .COMPANY

P.O. BOX. 1100 BLUEFIELD WV 24701-1100 304-327-0260

UNLESS OTHERWISE NOTED ALL

DIFENSIONS ARE IN INCITES DEC1NALs r.O0S. 1,1,114g N ,e FRACTIONS r 1/64' ANGLES I DO MINUTES FABRICATION TOL r - 1/1E' " 1-1°- 2E110

NTEI1-19757.

WEIGHT XXX

SCALE I/4

CHECKED

BO NOT SCALE

CHIEF

KN

ENGR KN

'At's(Tr. 5030245 TITLE

PANEL ASSEMBLY PUMP & CUTTERHEAD W/ OVERLOADS DWG No./PART No.

50501 06

DWG SIZE