CAT Unit Rig Mining Truck WD-4-S1 Wheel Dolly Operation & Maintenance Manual BI007313 - PDF DOWNLOAD

BI007313

© Bucyrus All Rights Reserved

BUCYRUS R

Technical Manual

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WD-4-S1 WHEEL DOLLY

WD-4-S1

WHEEL DOLLY OPERATION & MAINTENANCE MANUAL

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WD-4-S1 WHEEL DOLLY

INTRODUCTION

The purpose of this manual is to provide an understanding of the WD-4-SI Wheel Dolly. The WD-4SI is designed to facilitate removal and installation of motorized wheels, front wheels, and front suspension.

Removal and installation procedures are not provided in this manual. Refer to applicable vehicle maintenance manual for item being removed or replaced.

II

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WD-4·S1 WHEEL DOLLY

TABLE OF CONTENTS SECTION 1

DESCRIPTION

2

OPERATION

2

OPERATING CONTROLS

3

WHEEL DOLLY CONFIGURATIONS

4

SECTION II

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 GENERAL

21

ILLUSTRATED PARTS

22

III

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WD4·S1 WHEEL DOLLY

SECTION 1

1

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1-1.

DESCRIPTION

1-2.

The Wheel Dolly consists of a main frame with three built-in 15 ton (13.6 tonne) rams for lifting and alignment. A hydraulic pump located at the operator's station, provides 10 000 psi (69 000 kPa) for ram operation. Shut-off valves and manually operated check valves are used to control raising and lowering of upper frame.

Four-way valve and two stage hydraulic cylinder are used to control side shifting of the upper frame.

1-3.

WD-4-S1 WHEEL DOLLY

IMPORTANT: MAKE SURE THE CHECK VALVES ARE CLOSED BEFORE TRYING TO RAISE THE UPPER FRAME. 1-11.

Drive power for the Wheel Dolly is standard shop air which is connected to the air inlet on the Wheel Dolly and routed to the air motor, which is controlled by the manual throttle lever at the operators station. Steering is accomplished with the steering wheel.

1-4.

Adaptors are available to allow for handling of vehicle components and are designed to facilitate removal and installation procedures without removing fenders, superstructure, and dump body as is necessary when using an overhead crane.

1-5.

The combination of air drive for Wheel Dolly positioning and upper frame operation for load positioning; allows for safe, precise alignment when performing maintenance procedures.

1-6.

OPERATION

1-7.

All Wheel Dolly movement is controlled from the operator's station.

1-8.

To initiate Wheel Dolly movement, connect shop air (80 psi (550 kPa) minimum) to Wheel Dolly air inlet.

1-9.

Forward-Reverse movement of Wheel Dolly is controlled by the three position throttle. Pushing it Forward (F) provides forward movement, pulling it back provides Reverse (R) movement, with the middle detent position being Neutral (N).

1-10.

To raise upper frame to component removal position, verify that the control valves (valves 1, 2, and 3) are in the center HOLD position, close all the check valves directly in front of the three control valves and the shut-off valve in the line going to the selector valve, and slowly raise the upper frame using the control valves.

To shift the upper frame laterally to com ponent removal position, verify that the control valves are in the center HOLD position, close the check valves directly in front of the three control valves, and open the shut-off valve in the line going to the selector valve. Using the shift (selector) valve, slowly move the upper frame to the desired position.

BEFORE MOVING A LOADED WHEEL DOLLY, SECURE THE COMPONENT WITH THE SAFETY CHAINS. 1-12.

To lower the upper frame, make sure the control valves are in the HOLD position, close the shutoff valve in the line going to the selector valve, and slightly open the three check valves directly in front of the control valves. Using the control valves, slowly lower the upper frame to the desired height.

NOTE: OPENING THE CHECK VALVE AN EXCESSIVE AMOUNT COULD RESULT IN LOWERING THE COMPONENT FASTER THAN DESIRED.

STAND CLEAR OF WHEEL DOLLY WHEN DOLLY IS SUPPORTING LOAD, IN CASE OF MECHANICAL OR HYDRAUUC FAILURE. DO NOT USE WHEEL DOLLY AS MAINTENANCE STAND. NEVER MOVE WHEEL DOLLY WITH MOUNTED LOAD UNLESS LOAD IS TIED-DOWN WITH SAFETY CHAINS.

DO NOT APPLY ELECTRIC POWER TO WHEEL MOTOR, OR ATTEMPT TO OPERATE WHEEL MOTOR, WHILE MOUNTED ON WHEEL DOLLY.

2

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AIR/HYDRAULIC/PUMP SIDE SHIFT SELECTOR

CONTROL VALVE #3 (RIGHT FRONT CYL.) CONTROL VALVE #2 (CENTER REAR CYL.) CONTROL VALVE #1 (LEFT FRONT CYL.)

/ J"'L<"'ir-v,../n

/

1111

CHECK VALVES

ill

3

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Base Machine Used On 772 Wheel Motors

4

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Wheel Dolly With 772 Wheel

WARNING Before moving wheel dolly, verify safety chains are secured properly.

5

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Base Machine With 776 Wheel Motor Adapter.

6

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Wheel Dolly with 776 Wheel

WARNING Before moving wheel dolly, verify safety chains are secured properly.

7

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WD-4-S1 WHEEL DOLLY

W-100 Wheel in Place With 776 Adapter

WARNING Before moving wheel dolly, verify safety chains are secured properly.

8

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WD-4-51 WHEEL DOLLY

Wheel Dolly - Front Suspension Adapter Mark 30, 33, 36

9

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Mark 36 Front Suspension in Place

10

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Wheel Dolly - Front Suspension Adapter M-85, M-100, M-120

Install Front Suspension Adapter

11

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., 4

M-100 Front Suspension in Place

12

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Wheel Dolly - Front Suspension Adapter Wabco 120 and 150

Install Front Suspension Adapter

13

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Wheel Dolly - Front Wheel Adapter M-85, M-100, M-120

-~ J,~~\~~ "\:'~'

,~

>, "

~~

,\

Install Adapter

14

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Wheel in Place On Wheel Dolly

=- - -

.-

15

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Wheel Dolly - Front Wheel Adapter Mark 30, 33, 36, Euclid R-170

16

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Wheel in Place on Wheel Dolly

17

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Wheel Dolly - Front Suspension Adapter Euclid R-170

18

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Wheel Dolly - Front Suspension Adapter Wabco 1700

19

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SECTION II

20

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2-1.

GENERAL

2-2.

Maintenance of Wheel Dolly is limited to removal and replacement of the air motor, hydraulic components, and structural repair.

2-3.

If the air motor fails to drive the Wheel Dolly, verify air pressure is correct and throttle mechanism is functioning properly before replacing the air motor.

2-5.

COMPONENT REPLACEMENT. Use standard shop practices when replacing components. Ensure Wheel Dolly is disconnected from air source when performing maintenance. Refer to Figures 2-1 to 2-11 for component parts.

2-6.

WELDING. Use standard welding practices to make structural repairs on Wheel Dolly and adapters.

2-4. LUBRICATION. The following lubrication requirements are recommended. Refer to Table 2-1. Frequencies may vary due to Wheel Dolly use or environmental conditions.

Table 2-1 Lubrication Item

Frequency

1. Wheel Bearings Monthly 2. Air Motor Monthly 3. Drive Axle Monthly 4. Motor Chain Prior to use 5. Hyd Pump Full Prior to use.

21

Type Lubricant

Chassis Grease Chassis Grease Chassis Grease Light Oil-SAE 10 wt Light Oil-SAE 10 wt

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WD-4-S1 PNEUMATIC DRIVE

WHEEL DOLLY SHEET I OF 12 NUMBER

22

152702

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SHEET 2 OF 12 NUMBER

23

152702

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WD-4-SI PNEUMATIC DRIVE

WHEEL DOLLY SHEET 3 OF 12 NUMBER

24

152702

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WD-4-51 WHEEL DOLLY

WD-4- 51 PNEUMATIC DRIVE

WHEEL DOLLY SHEET 4 NUMBER

25

152702

OF 12

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24

I I

\

-1, I

-+--+--@~--+- ...E:.-3--

-""'-"'"'---'- -11

r,'-

\\

\\II

IJ II II

J/

// //

././ /./ /'

WD-4- 51 PNEUMATIC DRIVE WHEEL DOLLY

SHEET 5 OF 12

NUMBER

26

152702

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WD-4-SI PNEUMATIC DRIVE WHEEL DOLLY

SHEET 6 OF 12 NUMBER

27

152702

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\

\

~

'~-

WD-4-SI PNEUMATIC DRIVE WHEEL DOLLY

SHEET 7 OF 12 NUMBER

28

152702

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WO-4- 51 PNEUMATIC DRIVE WHEEL DOLLY

SHEET 8 OFI2 NUMBER

29

152702

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53

WD-4-SJ PNEUMATIC DRIVE WHEEL DOLLY

SHEET 9 OF 12 NUMBER

30

152702

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ITEM NO. QUAN.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 'i'l 11; 1/;

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

PART NO.

1 12 7

9501 10001 10011

6 2 1 10 4 2

10043 10044 10064 10067 10127 10183

5 6 2

10169 10178

?

8

lnl~? lOU~? lnl~'" IOlR1

10

10184

22380

4

26205

4 1 2 2 2 1 1 1 4

10581 11249 11895 12185 12284 11420

2

2 17 4 7 2 6 4 3 1 1 2 1 1 2 1 2 1 2 1 2 2 2

152867 152868

15914 16094 16433 17065 17141 17481 17744 19973 20117 20502 20647 21275 21492 21909 23473 28887 150012 152670

150384 150392 150397 150398 152680

150403

OEseRI PTION

Kev (3/8 x 3/8 x 2") LG. ) Capscrew H.H. 0/4 Caoscrew (1/4 - 20 NC x 3/4" LG.) Capscrew H.H. (3/8- 16 NC x 3/4" LG.) LG. ) omit (5 8 - 11 NC x 1" LG.) Caoscre~v H.H. (5/8 (5 8 - 11 NC X 1-1/4" LG.) Caoscrew R.H. (5/8 (3 4 - 10 NC xX 2-1/4" LG.) Capscrew II.H. (3/4 Caoscrew H.ll. (3/4 Canscrew (3 4 - 10 NC x 3" LG.) (1/2 - 13 NC) Nut (l/2 Washer -Lock (5/8) omit (3/4) Washer - Flat (1/4) ~lasher - Lock (l 14) Capscrew H.H. (5/8 - 11 Ne x 1-112" 1-1/2" LG.) tJ",,,,h .. ,. - T,,...,..1t LoC'k (1 I?) (C;/~'l - T,,...,..k T~nC'k (Oj/R) Ivasher - Lock (3/4) Washer - Flat (5/8) Screw - Set H.H. (3/8 - 16 NC x 3/8 318 LG.) Adaoter - Straight Adanter Strai~ht (1/2 NPT x #8 SAE) SAE Plu\! - Pioe.

Pine Allen Socket (l/8 NPT) Nnt ~hnwn PlulZ Not Shown Nut - Lock (3/4 - 10 NC) Nut - Lock (7/8 - 9NC) Elbow - 90 0 (tt8 (#8 SAE x 3/8 NPT) Chain - 3/4 Pitch (80 Pitches x 60" LG.) Link - Haster (3/4) Screw - Drive (f.12 (1,12 x 3/16" LG.) Fitting - Lubrication (1/8 NPT - Straight) Screw - Mach. Rd. Hd. (#10 - 24 NC x 1/2" LG.) Adapter - Straight (3/8 NPT x #6) Clamp - l.Jire Plug - Pipe (3/8 }iPT) Caoscrew Capscre~v H.H. H. H. (l/2 (1/2 - 13 NC x 1-1/2" LG.) Ring - Retaining Retainin~ Washer - Flat.

Flat Hardened Nipole - Pipe Nionle Pioe (J/8 Hvv. Smls. x 3" LG. ) Adapter - Straight Adaoter Strai~ht (l/2 (1/2 NPT x 116) Elbow - 90 0 (J/8 (J18 NPT) Tee - Pine PiDe (J/8 NPT) Plu\?

Plu~ - Pine (1/2 (112 NP1') NPT) Valve - Ball (1/2 NPT) Capscrew H.H. (3/4 - 10 NC X 9" LG.) Plate - Name ~lheel ( 18" O. D. x 5" Wide) Wheel (18" a.D. a.D. x 7" Wide - Permathane) Bushing - Self Aligning AligninlZ Axle Shaft Axle Spacer

..

WD-4-S1 Pneumatic Drive WHEEL DOLLY SHEET 10 OF 12 NUMBER

31

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ITEM NO. QUAN.

51 52 53 54 55 56 57 58 59 60 61 62 63 64 6') 6'5 nn n7 67 68 69 70 73 74 75 76

1 1 3 1 2 2 4 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2

77

'), 1

78 79 80 81 82 83 84

1 2 6 1 1 1 2

71 72

WD-4-S1 WHEEL DOLLY

PART NO.

150407 150460 150475 150476 150529 150552 29108 150697 150700 151011 151012 151013 151014 151017 1')1(119 1'51019 1') 1(170 1'51020 1')1(171 1'51021 15102') 151025 151026 152778 151029 151030 151036 151048 151049 151089 151101 1'51101 151401') 151509 151748 152863

DEseRI PTJON

Adapter - Wheel Motor (G.E. 776) Hub Hose Ass'y. (3/8 NPT x #6 Jic x 96" LG. ) Cross - Pipe (3/8 - 3,000 PSI) Clip Clio - Tie Down Chain (1-3/8 - 12 NC) Nut - Hex 0-3/8 Bearing - Thrust Bushing Cable, Cable Push - Pull Control Stand - Mounting Clevis Clamp Clamo ~rpT x #n LOR" T.r..)

Hose Ho!';e A!'l!'l'v.

Ac::c::'v. (1/P, (3/A !\rpT fin .T;(' .Ti,.. x 108" LG.) Hose Hoc::e AS!'l'v.

Ass'v. (1/8 f'),/A NPT x fin ifn .Ti(' .Ti,.. x f,f," 66" I.r.)

LG ) tJ},ppl A!'ls'v.

Ac::c::'v.

Fork - WhPPl r.over rover - Access Capscrew H.H. (l/2 - 13 NC x 5,. LG.) Elbow - Street - 45 0 (3/8 }~T - 10,000 PSI) Strio - Position Plate - Gate Pointer Kit - Hounting Reducer - Modified Elbow - Street .. 90 0 (3/8 NPT - 3 000 PSI) Valve - Check Hub - ~\Theel Sorin~ Sorinll ~";asher

AC; Rli

1

lC;lQC;7 l'ilQ'i7

86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

3 3 2 1 1 1

151958 151959 151960 151962 152001

Motor - Air Hoist Hoist. Multi-Vane Joint - Swivel 90 0 Valve - Shut-off Pin - Clio rvlinrl",... - Hvrl Hvd - 15 1') Ton Mount - Upper - Cvl. Cyl. Mount - Lower - Cyl. Bearing - Roller Hose Assembly Eearing Kev 0/16 (3/16 x 3/16 x 1-7/16' 1-7/l6' LG. )

4 2 6 1 1 4 4 1

152003 152004 152032 152164 152197 152198 152199 152200

Pin - Cotter (5/32 x 1-1/2" 1-112" LG.) (Truark N5000-141) Ring - Retainer (Truark.

N5000-14':l) Bushing - Self Aligning HandwheE"l - 24" Handwheel Cvlinrl",... - nnl1nl", n,."hl", Ac.tin~ Cam Follower Cam Follower Valve - Selector

151777 151783 151793

152869

Omit

WD-4-S1 Pneumatic Drive WHEEL DOLLY

SHEET 11 OF12 NUMBER 32

152702

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PART ITEM NO. NO. aUAN. 152201 101 2 1 152214 102 1 152215 103 1 152216 104 1 152217 105 1 152218 106 1 152219 107 1 152226 108 152228 2 109 152229 2 110 4 152230 III 1 152233 112 113 2 152234 152243 114 2 ') 1'52124 115 1'5212'5 116 2 10151 4 117 1 152721 118 112722 119 3 152723 120 3 152764 121 3 1 122 152765 123 2 152766 124 152767 5 125 2 152768 126 1 152769 1 152770 127 1 152771 128 1 152772 129 '1 152773 130 '152774 131 6 1 986180 132 1 133 986196 15?779 134 1 ?

111'5 l'5?7RO 1 152781 136 152782 137 7

DEseRI PTION Valve - Relief Frame - Lower Frame - Upper Frame - Upper Cradel Bar - Guide Bar - Guide Bar - Guide Tee - Pipe (Branch 3/8 NPT) Elbow - Street - 90° Elbow - !!ale Pipe 90° (Adapter) Union (3/8 x 318 NPT) Shim Shim Ring - Clevis Ring - Retaining l';a~hpr

Nut - Hex (3/4 - 16 N. F.) Pumn - Air/Hvd. Valvp - ':\ Position Subplate - Valve Adapter - Straight, Pipe (3/8 NPT) Tee - Female (3/8 NPT) Adapter - Straight Pipe (1/2 NPT) Nipple - Pipe (3/8 x Heavv Smls. x 5" LG. ) Nipple - Pipe (3/8 x Heavv Smls. x 9" LG. ) Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Hose Assembly Adapter - Straight (1/4 NPT x #4) Tee - Pipe (112 NPT) Cross - Pipe (3/8 NPT - 10.000 PST) F.lhmo1 - Ppmalp Pinp - 90° (3/8 NP1' - 10.()()() PC; ) Tee - Pipe Female (3/8 NPT - 10,000 PSI) Elbow - Street 90° (3/8 NPT - 10,000 PSI)

WD-4-S1 Pneumatic Driye \o!HEEL DOLLY SHEET 12 OF12

NUMBER 33

152702

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6

4

10

12 11

16

14 13

15

18

17

19

75 74 73

72

__~r

71 70

691--==ttti~~ 69;.=:::::=J~~~m.~~~~

68

67 66

,mm ~~tlI-36

65 64

37

63

42

50 51

62

49

100

78

99

n

97

78

43

40 41

39

98

98---4--1-.....

98---+--1-....

95i---+-4--I 95---+-+-~

~~~lIrrc=79 i'I'~~mJl~1:!::===79 80

.~

1ft;;--+-+---81 ftr-+-+---81

~Ll,.~WT--82

~~tT-t---63 ~~~~q~==:

93

84

92

65 86

91

90

8988

87

NOTE: This Figure is modified version of air motor shown in Ingersoll Rand Operator & Maintenance Manual form P6587. Edition 3, May, 1983. Some items are deleted due to modification.

SECTIONED VIEW - INGERSOLL RAND AIR MOTOR PART REPLACEMENT BREAKDOWN (Sheet 1 of 2)

34

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ITEM QUAN. NO. aUAN. 4 1 4 2 1 3 4 1 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 13 1 14 1 1 15 16 1 17 1 18 1 1 19 1 20 1 21 1 22 1 23 1 24 2 25 1 26 27 2 1 28 2 29 1 30 1 31 1 32 1 33 1 34 1 35 2 36 37 2 1 38 5 39 1 40 7 41 1 42 1 43 44 1 45 2 2 46 1 47 1 48 1 49 2 50 1 51 12 52 6 53 54 2

WD-4-S1 WHEEL DOLLY

ITEM QUAN. DESCRIPTION NO. aUAN. Lockwasher (3/8) 3 55 4 Shoulder Bolt 56 Pressure Plate 57 3 •58 Brake Driver 1 Brake Driver Bearing 1 '59 ' 60 Planet Frame Spacer 1 ' 61 Gear Case Cover 2 Planet Frame Retainer 4 ·62 Fixed Ring Gear i 63 1 Gear Case Gasket 164 1 i 65 Pinion Gear 1 Planet Frame ; 66 1 : 67 Planet Frame Bearing 1 Planet Frame Spacer 1 168 Ring Gear Bearino 169 Bearing 2 Roller Sprocket i 70 1 Spacer 1 i 71 Front End Plate Bearrng 172 1 173 Motor RetainlnO 1 Retaining Washer Cylinder Dowel 1 '74 Rotor 175 3 Housing 1 i 76 Cylinder 177 2 Housing Gasket 178 1 Muffler : 79 1 , Valve Chest Plate 2 80 Valve Chest Gasket 1 : 81 Inlet Nipple 182 2 Swivel Inlet Seal 1 83 Inlet Body 84 1 Inlet Strainer 2 85 Swivel Inlet Gasket 1 86 187 Rear End Plate Bearing 2 Motor Shaft Rear Retaining Ring 2 88 Motor Shaft 1 ' 89 Adjustment Screw Locknut ,90 1 Bleed Adjustment Screw ' 91 2 Throttle Lever Bearing 1 92 Valve Chest Plate Screw 1 ' 93 Rear End Plate 2 • 94 Vane Packet (Set of 7 Vanes) 2 95 Throttle Shaft 96 2 Front End Plate 197 2 ' 98 Seal 1 Throttle Shaft Bearing 1 99 Throttle Lever Thrust Washer 100 1 Throttle Lever 1 HOUSing Bearing 2 Throttle Lever Retaining Pin 2 Housing Seal 6 Ring Gear 4 Gear Thrust Race 4 Gear Thrust Bearing 1 Gear Bearing (2 for ea. Gear Assv) Assy)

· ·· · · ··

DESCRIPTION Planet Gear Assembly Ring Gear Pin Planet Shaft Oil Slinger Planet Frame Bearing Planet Frame Seal Brake Disc Brake Plate Brake Driver Seal Brake Seal Retainer Piston Large Seal Piston Small Seal Retainer Screw Pressure Plate Screw Plate Screw Piston Nut Piston Brake Seal Plate Spring And Piston HOUSIng Spring Valve Chest Screw Valve Spring Down Valve Assembly Down Valve Seal Valve Seat Assembly Valve Seat Shaft Seal Valve Chest Screw Piston Retaining Retainino Pin Piston Shaft Seal Piston Shaft Assembly Valve Chest Cover Assembly Pendent Links Muffler Limit Actuator Retaining Pin Limit Actuator Valve Chest Cover Seal Valve Chest Cover Gasket Piston Seal Piston Assembly Valve Seat Retainer Valve Seat Lock Screw Valve Seat Seal Up Valve Seal Up Valve Assembly Valve Chest Vent Plug Level And Drain Plug (1/4 NPT) Valve Chest Cover Pin Valve Chest Cover Screw Gear Case Screw Gear Case Screw Lock Washer O-Ring (Air Port) • Not Illustrated

INGERSOLL RAND AIR MOTOR PART REPLACEMENT (Sheet 2 of 2)

35

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./

./

r 2

8

ITEM NO. aUAN. 1 2 3 4" 5 6" 7" 8

1 1 1 1 1 1 1 1

ITEM NO. aUAN.

DESCRIPTION Housing Piston Retaining Nut Wiper Ring Retaining Ring Bu-Ring Leather U-Seal Screw

9 10 11 " 12 13 14 15 16

1 1 1 1 1 2 1 1

"Items marked thus included In Seal Kit PIN 152156

CYLINDER PIN 151957

36

DESCRIPTION Spring Capnut Gasket Screw Bushing Plug Bearing Sleeve Thread Protector

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I../" I

2

ITEM NO. 1 2 3 4

QUAN.

9 9 1 1

PART NO. 10064 10184 150544 150545

DESCRIPTION Capscrew 3/4 - 10 NC x 2-1/4 Lg. Lockwasher 3/4 Plate Front Suspension Adapter

MARK 30, 33, 36 FRONT SUSPENSION ADAPTER PART REPLACEMENT

37

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ITEM NO.

1 2 3 4 5 6

QUAN.

PART NO.

2 2 1 1 1 1

10059 10063 20381 150546 150547 150548

DESCRIPTION

3/4· 10 NC - 1" Lg. Hx. Hd. Capscrew 3/4 - 10 NC - 2" Lg. Hx. Hd. Capscrew 1-1/4 - 7 NC - 9-3/4 Lg. Hx. Hd. Capscrew Spacer Washer Front Suspension Adapter

M85, -100, ·120 FRONT SUSPENSION ADAPTER PART REPLACEMENT

38

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ITEM NO.

QUAN.

PART NO.

1 2

4 1

10064 150549

DESCRIPTION 3/4 - 10 NC x 2-1/4 Lg. Hx. Hd. Capscrew Front Suspension Adapter

WASCO 120 AND 150 FRONT SUSPENSION ADAPTER PART REPLACEMENT

39

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1

3

4

ITEM NO.

QUAN.

PART NO.

DESCRIPTION

1 2 3 4 5

2 2 2 1 1

10059 10063 10664 150387 150404

Capscrew, Hex Head (3/4" - 10 NC x 1" Lg.) Capscrew, Hex Head (3/4" - 10 NC x 2" Lg.) Flat Washer 3/4" Front Wheel Adapter Front Wheel Support (M-85-100-120)

M85, -100, -120 FRONT WHEEL ADAPTER PART REPLACEMENT

40

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ITEM NO.

1 2 3 4 5

QUAN.

PART NO.

DESCRIPTION

2 2 2 1 1

10059 10063 10664 150409 150410

Capscrew, Hex Head (3/4" - 10 NCX 1" La.) LQ.) Capscrew, Hex Head (3/4" - 10 NC x 2" Lg.) La.) Flat Washer 3/4" Front Wheel Adapter (MK-30-33-36) Front Wheel Support (MK-30-33-36)

MARK 30,33,36, EUCLID R-170

FRONT WHEEL ADAPTER PART REPLACEMENT

41

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DYNAFLOAT

ITEM NO.

1 2 3 4 5 6 7 8 9 10 11

I I

QUAN.

PART NO.

DESCRIPTION

2 4 2 4 1 4 1 1 1 1 2

10061 10063 10065 10169 151792 151793 152377 152378 152379 152380 152381

Capscrew - Hex Head 3/4 - 10 NC x 1V2 Lg. Capscrew - Hex Head 3/4 - 10 NC x 2 Lg. Capscrew - Hex Head 3/4 - 10 NC X 2V2 Lg. Washer - Flat Hair Pin Cotter 5/8" Hair Pin Cotter 1" Main· Front Susp. Adapter Frame Base - Front Susp. Adapter Clamp Support, Front Susp. Adapter Clamp Front Susp. Adapter Pin

EUCLID R·170 FRONT SUSPENSION ADAPTER

42

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DYNAFLOAT

ITEM NO.

QUAN.

PART NO.

1 2 3 4 5 6

8 4 2 1 1 1

10063 10169 151792 152342 152343 152381

DESCRIPTION

Capscrew • Hex Head 3/4 • 10 NC x 2" Lg. Washer· 3/4 Flat Hair Pin Cotter 5/8" Sase· Front Suspension Adapter Door - Front Suspension Adapter Pin

WASCO 1700 FRONT SUSPENSION ADAPTER

43

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WD-4-S1 WHEEL DOLLY

WD-4-S1

WHEEL DOLLY OPERATION & MAINTENANCE MANUAL

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WD-4-S1 WHEEL DOLLY

INTRODUCTION

The purpose of this manual is to provide an understanding of the WD-4-SI Wheel Dolly. The WD-4SI is designed to facilitate removal and installation of motorized wheels, front wheels, and front suspension.

Removal and installation procedures are not provided in this manual. Refer to applicable vehicle maintenance manual for item being removed or replaced.

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TABLE OF CONTENTS SECTION 1 DESCRIPTION

2

OPERATION

2

OPERATING CONTROLS

3

WHEEL DOLLY CONFIGURATIONS

4

SECTION II MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 GENERAL

21

ILLUSTRATED PARTS

22

III

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DYNAFLOAT

SECTION 1

1

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1-1.

DESCRIPTION

1-2.

The Wheel Dolly consists of a main frame with three built-in 15 ton (13.6 tonne) rams for lifting and alignment. A hydraulic pump located at the operator's station, provides 10 000 psi (69 000 kPa) for ram operation. Shut-off valves and manually operated check valves are used to control raising and lowering of upper frame.

Four-way valve and two stage hydraulic cylinder are used to control side shifting of the upper frame.

1-3.

WD-4-S1 WHEEL DOLLY

IMPORTANT: MAKE SURE THE CHECK VALVES ARE CLOSED BEFORE TRYING TO RAISE THE UPPER FRAME. 1-11.

Drive power for the Wheel Dolly is standard shop air which is connected to the air inlet on the Wheel Dolly and routed to the air motor, which is controlled by the manual throttle lever at the operators station. Steering is accomplished with the steering wheel.

1-4.

Adaptors are available to allow for handling of vehicle components and are designed to facilitate removal and installation procedures without removing fenders, superstructure, and dump body as is necessary when using an overhead crane.

1-5.

The combination of air drive for Wheel Dolly positioning and upper frame operation for load positioning; allows for safe, precise alignment when performing maintenance procedures.

1-6.

OPERATION

1-7.

All Wheel Dolly movement is controlled from the operator's station.

1-8.

To initiate Wheel Dolly movement, connect shop air (80 psi (550 kPa) minimum) to Wheel Dolly air inlet.

1-9.

Forward-Reverse movement of Wheel Dolly is controlled by the three position throttle. Pushing it Forward (F) provides forward movement, pulling it back provides Reverse (R) movement, with the middle detent position being Neutral (N).

1-10.

To raise upper frame to component removal position, verify that the control valves (valves 1, 2, and 3) are in the center HOLD position, close all the check valves directly in front of the three control valves and the shut-off valve in the line going to the selector valve, and slowly raise the upper frame using the control valves.

To shift the upper frame laterally to component removal position, verify that the control valves are in the center HOLD position, close the check valves directly in front of the three control valves, and open the shut-off valve in the line going to the selector valve. Using the shift (selector) valve, slowly move the upper frame to the desired position.

BEFORE MOVING A LOADED WHEEL DOLLY, SECURE THE COMPONENT WITH THE SAFETY CHAINS. 1-12.

To lowerthe upper frame, make sure the control valves are in the HOLD position, close the shutoff valve in the line going to the selector valve, and slightly open the three check valves directly in front of the control valves. Using the control valves, slowly lower the upper frame to the desired height.

NOTE: OPENING THE CHECK VALVE AN EXCESSIVE AMOUNT COULD RESULT IN LOWERING THE COMPONENT FASTER THAN DESIRED.

STAND CLEAR OF WHEEL DOLLY WHEN DOLLY IS SUPPORTING LOAD, IN CASE OF MECHANICAL OR HYDRAUUC FAILURE. DO NOT USE WHEEL DOLLY AS MAINTENANCE STAND. NEVER MOVE WHEEL DOLLY WITH MOUNTED LOAD UNLESS LOAD IS TIED-DOWN WITH SAFETY CHAINS.

DO NOT APPLY ELECTRIC POWER TO WHEEL MOTOR, OR ATTEMPT TO OPERATE WHEEL MOTOR, WHILE MOUNTED ON WHEEL DOLLY.

2

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AIR/HYDRAULIC/PUMP SIDE SHIFT SELECTOR

CONTROL VALVE #3 (RIGHT FRONT CYL.) CONTROL VALVE #2 (CENTER REAR CYL.) CONTROL VALVE #1 (LEFT FRONT CYL.)

/ .J'l.::"l'::V'>..n

/

1!11 CHECK VALVES

ill

3

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WD-4-S1 WHEEL DOLLY

Ba•• Machine Used On 772 Wheel Motors

4

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WD-4-S1 WHEEL DOLLY

Wheel Dolly With 772 Wheel

WARNING Before moving wheel dolly, verify safety chains are secured properly.

5

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DYNAFLOAT

Base Machine With 776 Wheel Motor Adapter.

6

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DYNAFLOAT

Wheel Dolly with 776 Wheel

WARNING Before moving wheel dolly, verify safety chains are secured properly.

7

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DYNAFLOAT

W-100 Wheel in Place With 776 Adapter

WARNING Before moving wheel dolly, verify safety chains are secured properly.

8

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WD-4·S1 WHEEL DOLLY

Wheel Dolly . Front Suspension Adapter Mark 30, 33, 36

9

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DYNAFLOAT

Mark 36 Front Suspension in Place

10

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WD-4-S1 WHEEL DOLLY

Wheel Dolly - Front Suspension Adapter M-85, M-100, M-120

Install Front Suspension Adapter

11

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WD-4-S1 WHEEL DOLLY

M-100 Front Suspension in Place

o

12

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WD-4-S1 WHEEL DOLLY

Wheel Dolly • Front Suspension Adapter Wabco 120 and 150

Install Front Suspension Adapter

13

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WD-4-S1 WHEEL DOLLY

Wheel Dolly - Front Wheel Adapter M-85, M-100, M-120

"

"...:

~-~:~~\, ,,~ (''\.(

,',"",

:~:\, , , '\':', ~

Install Adapter

14

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DYNAFLOAT

Wheel in Place On Wheel Dolly

15

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WD-4·S1 WHEEL DOLLY

Wheel Dolly - Front Wheel Adapter Mark 30, 33, 36, Euclid R-170

16

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DYNAFLOAT

Wheel Dolly - Front Suspension Adapter Euclid R-170

18

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DYNAFLOAT

Wheel Dolly - Front Suspension Adapter Wabco 1700

19

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WD-4-S1 WHEEL DOLLY

Wheel in Place on Wheel Dolly

17

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WD-4-S1 WHEEL DOLLY

SECTION II

20

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WD-4-S1 WHEEL DOLLY

2-1.

GENERAL

2-2.

Maintenance of Wheel Dolly is limited to removal and replacement of the air motor, hydraulic components, and structural repair.

2-3.

If the air motor fails to drive the Wheel Dolly, verify air pressure is correct and throttle mechanism is functioning properly before replacing the air motor.

2-5.

COMPONENT REPLACEMENT. Use standard shop proctices when replacing components. Ensure Wheel Dolly is disconnected from air source when performing maintenance. Refer to Figures 2-1 to 2-11 for component parts.

2-6.

WELDING. Use standard welding practices to make structural repairs on Wheel Dolly and adapters.

2-4. LUBRICATION. The following lubrication requirements are recommended. Refer to Table 2-1. Frequencies may vary due to Wheel Dolly use or environmental conditions.

Table 2·1 Lubrication Frequency Item 1. Wheel Bearings Monthly 2. Air Motor Monthly Monthly 3. Drive Axle 4. Motor Chain Prior to use Full 5. Hyd Pump Prior to use.

21

Type Lubricant Chassis Grease Chassis Grease Chassis Grease Light Oil-SAE 10 wt Light Oil-SAE 10 wt

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WD-4-SI PNEUMATIC DRIVE

WHEEL DOLLY SHEET I OF 12 NUMBER

22

152702

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DYNAFLOAT

48

80

.....~~~-IrI------(

16

WD-4-SI PNEUMATIC DRIVE WHEEL DOLLY

SHEET 2 OF 12 NUMBER

23

152702

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DYNAFLOAT

WD-4-SI PNEUMATIC DRIVE

WHEEL DOLLY SHEET 3 OF 12 NUMBER

24

152702

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WD-4-S1 WHEEL DOLLY

WD-4- SI PNEUMATIC DRIVE WHEEL DOLLY SHEET 4 NUMBER

25

152702

OF 12

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WD-4-S1 WHEEL DOLLY

WD-4- 51 PNEUMATIC DRIVE WHEEL DOLLY

SHEET 5 OF 12 NUMBER

26

152702

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DYNAFLOAT

WD-4-SI PNEUMATIC DRIVE WHEEL DOLLY SHEET 6 OF 12 NUMBER

27

152702

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DYNAFLOAT

\

\

~

'~-

WD-4-SI PNEUMATIC DRIVE WHEEL DOLLY

SHEET 7 OF 12 NUMBER

28

152702

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WD-4-S1 WHEEL DOLLY

WD-4- 51 PNEUMATIC DRIVE WHEEL DOLLY

SHEET 8 OFI2 NUMBER

29

152702

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53

WD-4-SJ PNEUMATIC DRIVE WHEEL DOLLY

SHEET 9 OF 12 NUMBER

30

152702

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DYNAFLOAT

ITEM NO. QUAN.

1 2 3

PART NO.

1 12 7

9501 10001 10011

6 2 1 10 4 2

10043 10044 10064 10067 10127

4

5 6 7 8

9 10 11 12 13 14 1S 1h

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

5 6 2

10183

10169 10178 22380

8

1 Oll~?

101R1

10

10184

4

26205

4 1 2 2 2 1 1 1 4

10581 11249 11895 12185 12284 11420

?

2

2 17 4 7 2 6 4 3 1 1 2 1 1 2 1 2 1 2 1 2 2 2

152867 152868

15914 16094 16433 17065 17141 17481 17744 19973 20117 20502 20647 21275 21492 21909 23473 28887 150012 152870

150384 150392 150397 150398 152880

150403

DEseRI PTION

Kev (3/8 x 3/8 x 2'") Capscrew H.H. (1/4 - 20 NC x 3/4" LG. ) Capscrew H.H. (3/8- 16 NC x 3/4" LG. ) omit Capscrew H. H. (5 8 - 11 NC x 1" LG.) Capscrew H. H. (5 8 - 11 NC x 1-1/4" LG.) Caoscrew II. H. (J 4 - 10 NC x 2-1/4" LG.) Caoscrew H.H. (J 4 - 10 NC x 3" LG.) Nut (l/2 - 13 NC) Washer -Lock (5/8) omit Washer - Flat (1iu) Washer - Lock (1 4) Capscrew H.H. (5/8 - 11 NC X 1-1/2" LG.) l.1",,'ho,. -

l~ol'k

l'].<l!':h",r -

T.Ol'k

(1 I?) (, /R)

Washer - Lock (3/4) Washer - Flat (5/8) Screw - Set H. H. (3/8 - 16 NC x 3/8 LG.) Adapter - Straight (1/2 NPT x #8 SAE) Pllil? - Pine Allen Socket (l/R NP'T') Nor ~hnWT'\ Nut - Lock 0/4 - 10 NC) Nut - Lock (7/8 - 9NC) Elbow - 90° (118 SAE x 3/8 NPT) Chain - 3/4 Pitch (80 Pitches x 60" LG.) Link - Haster (3/4) Screw - Drive (lIZ x 3/16" LG.) Fitting - Lubrication (l/8 NPT - Straight) Screw - Mach. Rd. Hd. UIlO - 24 NC x 1/2" LG.) Adapter - Straight (3/8 NPT x #6) Clamp - Hire Plug - Pipe (3/8 NPT) Capscrew H. H. (l/2 - 13 NC x 1-1/2" LG.) Ring - Retaining Washer - Flat Hardened Nioole - Pipe (J/8 Hvv. Smls. x 3" LG. ) Adapter - Straight (l/2 NPT x 116) Elbow - 90° (J/8 NPT) Tee - Pipe (J/8 NPT) Plup' - Pipe (l/2 NPT) Valve - Ball (1/2 NPT) Capscrew H.H. (3/4 - 10 NC X 9" LG.) Plate - Name Wheel (18" a. D. x 5" Wide) Wheel (18" a.D. x 7'" Wide - Permathane) Bushing - Self Aligning Axle Shaft Axle Spacer WD-4-S1 Pneumatic Drive WHEEL DOLLY SHEET 10 OF 12 NUMBER 31

152702

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ITEM NO. aUAN. 1 51 1 52 3 53 1 54 2 55 2 56 4 57 1 58 1 59 1 60 1 61 1 62 1 63 1 64 65 1 66 1 1 67 1 68 4 69 1 70 1 71 1 72 1 73 1 74 1 75 2 76 ':\ 3 77 1 78 2 79 80 6 1 81 1 82 1 83 84 2

PART NO. 150407 150460 150475 150476 150529 150552 29108 150697 150700 151011 151012 151013 151014 151017 151019 1'11070 151020 151021 151025 151026 152778 151029 151030 151036 151048 151049 151089 1'11101 151101 151400 151509 151748 152863

151777 1'i17R':\ 151783 l'i17Q':\ 151793 1 t;1 qt;7 1'i1Q'i7 151958 151959 151960

Flt; R'i

1 ':\

86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

3 3 2 1 1 1

151962 152001

4 2 6 1 1 4 4 1

152003 152004 152032 152164 152197 152198 152199 152200

152869

OEseRI PTION Adapter - Wheel Motor (G.E. 776) Hub Hose Ass'y. (3/8 NPT x 116 Jic x 96" LG. ) Cross - Pipe (3/8 - 3,000 PSI) Clip - Tie Down Chain Nut - Hex 0-3/8 - 12 NC) Bearing - Thrust Bushing Cable, Push - Pull Cable Control Stand - Mounting Mountinsz Clevis Clarno Clamo LOR" LG.) Hose Ass'v. (3/8 NP1' NPT x lin 116 Ji(' Jic 'lCx 108" l.G.) v. f1 IR NP1' Hose Ass' Ass'v.

(3/8 NPT x lin fin .Ti .Tiro(' 'lCx nn 66",. T.r. l.G )) Fork - Wheel Ass'v.

Cover - Access Capscrew H.H. (1/2 - 13 NC x 5" LG.) Elbow - Street - 45° (3/8 ~~T - 10,000 PSI) Strio - Position Plate - Gate Pointer Kit - Hounting Reducer - Modified 000 PSI) Elbow - Street _. 90° 0/8 NPT - 33.000 Valve - Check Hub - ~\Theel So ring Sorinsz Washer Hoist. Multi-Vane Motor - Air Hoist, Joint - Swivel qOo 90° Valvp Valve - Shut-off Pin - rain Clio r.vlinrlc.,. - Hvd Hvrl r.vl;nrlQ'" 1') 1'on Tnn - 1'1 Mount - Upper - Cyl. Mount - Lower - Cyl. Bearing - Roller Hose Assembly Eearing Kev (3/16 x 3/16 x 1-7/16' LG. ) omit Pin - Cotter (5/32 x 1-1/2" 1-112" LG.) Rin~ Rinsz - Retainer (Truark (Truark. N5000-143) Bushing - Self Aligning Aligninsz Handwheel - 24" rvlinn lI."r;na ..... - n",,1-.1Q nnllnl .. ArorinO' Cvlinri ...,.

Cam Follower Cam Follower Valve - Selector

WD-4-S1 Pneumatic Drive WHEEL DOLLY

SHEET 11 OF12 NUMBER 32

152702

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DYNAFLOAT

ITEM NO. aUAN.

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 11') 1115 136 137

2 1 1 1 1 1 1 1 2 2 4 1 2 2 ') ')

2 4 1 3 3 3 1 2 5 2 1 1 1 1 '1 '1 ""-

6

1 1 1 2?

1 7

PART NO.

152201 152214 152215 152216 152217 152218 152219 152226 152228 152229 152230 152233 152234 152243 152324 152124 152325 152125 10151 152721 152722 152723 152764 152765 152766 152767 152768 152769 152770 152771 152772 152773 152774 986180 986191i 986196 15277q 1527RO 152780 152781 152782

DEseRI PTION

Valve - Relief Frame - Lower Frame - Upper Frame - Upper Cradel Bar - Guide Bar - Guide Bar - Guide Tee - Pipe (Branch 3/8 NPT) Elbow - Street - 90° Elbow - I!ale Pipe 90° (Adapter) Union (3/8 x 3/8 NPT) Shim Shim Ring - Clevis Rinll Ring - Retaininll Retaining Hasher Hai';her N.F. Nu t - Hex (J 14 - 16 N. F. ) Pumn - Air IHvd. Valve --13 Position Subplate - Valve Adapter - Straight, Pipe (3/8 NPT) Tee - Female (3/8 NPT) Adapter - Straight Pipe (l/2 (1/2 NPT) Nipple - Pipe 0/8 Heavy Smls. x 5" LG.) (3/8 x Heavv Nipple - Pipe 0/8 x Heavy Smls. x 91: LG.) Hose Assembly Hose Assembly Hose Assemblv Hose Assembly Hose Assembly Hose Assembly Adapter - Straillht Straight (1/4 NPT x #4) Adanter Pipe (1/2 (l/2 NPT) Tee - Pine NP1' - 10 000 PST) Cross - Pine (1/8 NPT F.lhl1w - Female 'F'pmalp Pine 'Pinp - qoo nnn 'PS ) qOo ('>,/8 (1/8 N'P1' N'P1' -- 10 10,noo 'PS I) lUhow Tee - Pipe Female (3/8 NPT - 10,000 PSI) Elbow - Street 90° (3/8 NPT - 10,000 PSI)

WD-4-S1 Pneumatic Drive \{HEEL DOLLY

SHEET 12 OF 12 NUMBER 33

152702

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WD-4-S1 WHEEL DOLLY

10

4

12 11

16

14 13

18

17

15

19

75

74 73 72 71 70

69-.=ittf=~ 69--...tmBf:: 68 67 66 65

64 63 40

50

52

51

62

49

100

78

99

n

41

39

98 78 97 98---+-I.~ 98'---+-J-~

95,--4--1--1 95---+--+--

~1d-'--79 ~1rl-'---79

~Mii=-U--80 If--+-+---80 1"';+--+-+---81 "1--+-+---81

..

~Ll..~~-r---82 ~U ~~-r--82

94

~~ifi---83 ~~rt--83

93

84

92

65

86

91

90

89 88

87

NOTE: This Figure is modified version of air motor shown in Ingersoll Rand Operator & Maintenance Manual form P6587, Edition 3, May, 1983. Some items are deleted due to modification.

SECTIONED VIEW • INGERSOLL RAND AIR MOTOR PART REPLACEMENT BREAKDOWN (Sheet 1 of 2)

34

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ITEM NO. QUAN. 1 4 4 2 1 3 4 1 1 5 1 6 1 7 1 8 1 9 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 1 20 21 1 22 1 1 23 24 1 25 2 26 1 27 2 1 28 2 29 1 30 1 31 1 32 1 33 34 1 1 35 2 36 37 2 1 38 39 5 1 40 41 7 42 1 1 43 44 1 45 2 46 2 1 47 1 48 1 49 50 51 52 53 54

2 1 12 6 2

DESCRIPTION Lockwasher 13/8) Shoulder Bolt Pressure Plate Brake Driver Brake Driver BearinQ Planet Frame Spacer Gear Case Cover Planet Frame Retainer Fixed Ring Gear Gear Case Gasket Pinion Gear Planet Frame Planet Frame Bearing Planet Frame Spacer Ring Gear BearinQ Roller Sprocket Spacer Front End Plate Bearing Motor Retaining Washer Cylinder Dowel Rotor Housing Cylinder Housing Gasket Muffler Valve Chest Plate Valve Chest Gasket Inlet Nipple Swivel Inlet Seal Inlet Body Inlet Strainer Swivel Inlet Gasket Rear End Plate Bearing Motor Shaft Rear Retaining Ring Motor Shaft Adjustment Screw Locknut Bleed Adjustment Screw Throttle Lever Bearing Valve Chest Plate Screw Rear End Plate Vane Packet (Set of 7 Vanes) Throttle Shaft Front End Plate Seal Throttle Shaft Bearing Throttle Lever Thrust Washer Throttle Lever Housing BearinQ Throttle Lever Retaining Pin Housing Seal Ring Gear Gear Thrust Race Gear Thrust Bearing Gear Bearing (2 for ea. Gear Assy)

ITEM NO. QUAN. 55 3 ,56 4 57 3 1 ! 58 i 59 1 1 ' 60 ! 61 2 i 62 4 163 1 64 1 165 1 1 166 1 167 ' 68 1 69 2 1 ! 70 1 71 72 1 173 1 174 1 3 175 1 76 177 2 78 1 179 1 80 2 1 i 81 182 2 ! 83 1 , 84 1 i 85 2 i 86 1 187 2 : 88 2 ! 89 1 ,90 1 191 2 ! 92 1 193 1 i 94 2 , 95 2 , 96 2 197 2 ! 98 1 : 99 1 : 100 1 ' 1 2 2 6 4 4 1

.

· · · ·· ·

DESCRIPTION Planet Gear Assembly Ring Gear Pin Planet Shaft Oil Slinger Planet Frame Bearing Planet Frame Seal Brake Disc Brake Plate Brake Driver Seal Brake Seal Retainer Piston LarQe Seal Piston Small Seal Retainer Screw Pressure Plate Screw Plate Screw Piston Nut Piston Brake Seal Plate SprinQ And Piston HousinQ SprinQ Valve Chest Screw Valve Sprina Down Valve Assembly Down Valve Seal Valve Seat Assembly Valve Seat Shaft Seal Valve Chest Screw Piston Retainina Pin Piston Shaft Seal Piston Shaft Assembly Valve Chest Cover Assembly Pendent Links Muffler Limit Actuator Retaining Pin Limit Actuator Valve Chest Cover Seal Valve Chest Cover Gasket Piston Seal Piston Assembly Valve Seat Retainer Valve Seat Lock Screw Valve Seat Seal Up Valve Seal Up Valve Assembly Valve Chest Vent Plug Level And Drain PluQ (1/4 NPT) Valve Chest Cover Pin Valve Chest Cover Screw Gear Case Screw Gear Case Screw Lock Washer a-Ring (Air Port) • Not Illustrated

INGERSOLL RAND AIR MOTOR PART REPLACEMENT (Sheet 2 of 2)

35

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WD-4-S1 WHEEL DOLLY

/'

/'

r 16

ITEM NO. QUAN.

1 2 3 4" 5 6" 7"

8

1 1 1 1 1 1 1 1

ITEM NO. QUAN.

DESCRIPTION

9 10 11" 12 13 14 15 16

Housing Piston Retaining Nut Ring Wiper RinQ Retaining Ring Bu-Ring Leather U-Seal Screw

1 1 1 1 1 2 1 1

"Items marked thus included in Seal Kit PIN 152156

CYLINDER PIN 151957

36

DESCRIPTION

Spring Capnut Gasket Screw Bushing Plug Bearing Sleeve Thread Protector

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WD-4-S1 WHEEL DOLLY

r I

ITEM NO. 1 2 3 4

QUAN.

9 9 1 1

PART NO.

DESCRIPTION

10064 10184

Capscrew 3/4 - 10 NC x 2-1/4 Lg. Lockwasher 3/4

150544 150545

Plate Front Suspension Adapter

MARK 30, 33, 36 FRONT SUSPENSION ADAPTER PART REPLACEMENT

37

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WD-4-S1 WHEEL DOLLY

ITEM NO.

1 2 3 4 5 6

QUAN.

2 2 1 1 1 1

PART NO.

10059 10063 20381 150546 150547 150548

DESCRIPTION

3/4 - 10 NC - 1" Lg. Hx. Hd. Capscrew 3/4 - 10 NC - 2" Lg. Hx. Hd. Capscrew 1-1/4 - 7 NC • 9-3/4 Lg. Hx. Hd. Capscrew Spacer Washer Front Suspension Adapter

M85, -100, -120 FRONT SUSPENSION ADAPTER PART REPLACEMENT

38

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WD-4-S1 WHEEL DOLLY

ITEM NO.

QUAN.

PART NO.

1 2

4 1

10064 150549

DESCRIPTION 3/4 - 10 NC x 2-1/4 Lg. Hx. Hd. Capscrew Front Suspension Adapter

WASCO 120 AND 150 FRONT SUSPENSION ADAPTER PART REPLACEMENT

39

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WD-4-S1 WHEEL DOLLY

3

~ I

4

ITEM NO.

QUAN.

1 2 3 4 5

2 2 2 1 1

PART NO.

10059 10063 10664 150387 150404

DESCRIPTION

Capscrew, Hex Head (3/4" - 10 NC x 1" Lg.) Capscrew, Hex Head (3/4" - 10 NC x 2" Lg.) Flat Washer 3/4" Front Wheel Adapter Front Wheel Support (M-85-100-120)

M85, -100, ·120 FRONT WHEEL ADAPTER PART REPLACEMENT

40

BI007313

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DYNAFLOAT

WD-4-S1 WHEEL DOLLY

ITEM NO.

QUAN.

PART NO.

DESCRIPTION

1 2 3 4 5

2 2 2 1 1

10059 10063 10664 150409 150410

Capscrew, Hex Head (3/4" - 10 NCX 1" Lg.) Capscrew, Hex Head (3/4" - 10 NC x 2" Lg.) Flat Washer 3/4" Front Wheel Adapter (MK-30-33-36) Front Wheel Support (MK-30-33-36)

MARK 30,33,36, EUCLID R-170

FRONT WHEEL ADAPTER PART REPLACEMENT

41

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BI007313

WD-4-S1 WHEEL DOLLY

DYNAFLOAT

~

10

I

I

I

I

tf~ !I ,

ITEM NO.

QUAN.

PART NO.

2

10061

4

10063 10065 10169 151792 151793 152377 152378 152379 152380 152381

1 2 3

2

4

4

5 6

1

7 8 9 10 11

, !1

!

4 1 1 1 1 2

DESCRIPTION

Capscrew - Hex Head 3/4 - 10 NC x 1% Lg. Capscrew - Hex Head 3/4 - 10 NC x 2 Lg. Capscrew - Hex Head 3/4 - 10 NC x 2% Lg. Washer - Flat Hair Pin Cotter 5/8" Hair Pin Cotter 1" Main - Front Susp. Adapter Frame Base - Front Susp. Adapter Clamp Support, Front Susp. Adapter Clamp Front Susp. Adapter Pin

EUCLID R-170 FRONT SUSPENSION ADAPTER

42

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WD-4-S1 WHEEL DOLLY

DYNAFLOAT

ITEM NO. 1 2 3 4 5 6

QUAN. 8 4 2 1 1 1

PART NO.

DESCRIPTION

10063 10169 151792 152342

Capscrew - Hex Head 3/4 - 10 NC X 2" Lg. Washer - 3/4 Flat Hair Pin Cotter 5/8" Base - Front Suspension Adapter

152343 152381

Door - Front Suspension Adapter Pin

WABCO 1700 FRONT SUSPENSION ADAPTER

43

BI007313