CAT Hydraulic Shovel Terex VR 300 Technical Manual

BI638255 © Bucyrus All Rights Reserved

BUCYRUS R

Technical Manual

BI638255

VR 300

VR 300 TWIN TANK REFUELLING SYSTEM - 170 BMA 00

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

figure 1- page00

BI638255

VR 300

VR 300 TWIN TANK REFUELLING SYSTEM - 170 BMA 00

see page 01 02 03

Description SPARE PARTS AND ASSEMBLY DRAWINGS MANUFACTURER LITERATURE OWNER'S MANUAL GO TO COVER PAGE

|VR 300 Twin Tank Refuelling System * : quantity see description Thu, 26 Sep 2013

list 1- page00

BI638255

VR 300

VR 300 TWIN TANK REFUELLING SYSTEM - RH 170028 00

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

figure 1- page00

BI638255

VR 300

VR 300 TWIN TANK REFUELLING SYSTEM - RH 170028 00

see page 01 02 03

Description SPARE PARTS AND ASSEMBLY DRAWINGS MANUFACTURER LITERATURE OWNER'S MANUAL GO TO COVER PAGE

|VR 300 Twin Tank Refuelling System * : quantity see description Thu, 26 Sep 2013

list 1- page00

BI638255

VR 300

VR 300 TWIN TANK REFUELLING SYSTEM - RH 200081 00

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

figure 1- page00

BI638255

VR 300

VR 300 TWIN TANK REFUELLING SYSTEM - RH 200081 00

see page 01 02 03

Description SPARE PARTS AND ASSEMBLY DRAWINGS MANUFACTURER LITERATURE OWNER'S MANUAL GO TO COVER PAGE

|VR 300 Twin Tank Refuelling System * : quantity see description Thu, 26 Sep 2013

list 1- page00

BI638255

VR 300

ASSEMBLY DRAWINGS 01

see page 01-01 01-02 01-03 01-04

Description ELECTRICAL CIRCUIT FABRICATION DRAWINGS HYDRAULIC CIRCUIT SPARE PARTS DRAWINGS

|VR 300 Twin Tank Refuelling System * : quantity see description Thu, 26 Sep 2013

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BI638255

VR 300

ELECTRICAL CIRCUIT DRAWINGS 01-01

Electrical Wiring Diagram for VR300 Twin Tank Refuelling System Revision 0

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

figure 1- page01-01

BI638255

VR 300

FABRICATION DRAWINGS 01-02

see page 01-02-01 01-02-02 01-02-03 01-02-04 01-02-05 01-02-06 01-02-07 01-02-08 01-02-09 01-02-10

Description 4 PORT DIESEL FLOW CONTROL JUNCTION - WIG-03-006-0 CHANNEL SUPPORT BRACKET - WIG-05-001-0 MOUNTING / COVER PLATE FOR LEVEL SENSOR - WIG-05-002-0 VR315D MOUNTING PLATE - WIG-05-003-0 PNEUMATIC BV-OPERATION INDICATOR ARROW - WIG-05-004-0 MODIFIED FITTINGS - MACHINING DETAIL - WIG-07-001-0 PNEUMATIC BV-OPERATION DECAL TAG - WIG-12-001-0 FUEL HOSES - VR300 & ZZ9A1 SYSTEMS - WIG-16-001-0 AIR SUPPLY & FUEL BLEED DOWN HOSE - WIG-16-002-0 COOPER FLUID SYSTEMS DIESEL ADAPTOR MANIFOLD - X02E014

|VR 300 Twin Tank Refuelling System * : quantity see description Thu, 26 Sep 2013

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BI638255

VR 300

4 PORT DIESEL FLOW CONTROL JUNCTION - WIG-03-006 WIG-03-006

Manufactured exclusively by HMA

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BI638255

VR 300

CHANNEL SUPPORT BRACKET WIG-05-001 WIG-05-001

TOP VIEW

END VIEW

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

FRONT VIEW

figure 1- page01-02-02

BI638255

VR 300

MOUNTING / COVER PLATE FOR LEVEL SENSOR - WIG-05-002 WIG-05-002

Mounting/Cover Plate for High Level Sensor

Gasket

Fuel Over Flow Check Assembly

Tank High Level Sensor Assembly

Air Filter Assembly

Fabricate from 10mm Plate

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

Fabricate from C-4430 Klinger Sil Gasket Material

figure 1- page01-02-03

BI638255

VR 300

VR315D MOUNTING PLATE WIG-05-003 WIG-05-003

VR316D Mounting Plate VR316D Gasket

Fabricate from 10mm Plate

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

Fabricate from C-4430 Klinger Sil Gasket Material

figure 1- page01-02-04

BI638255

VR 300

PNEUMATIC BV-OPERATION INDICATOR ARROW - WIG-05-004 WIG-05-004

Pneumatic Ball Valve Operation Indicator Arrow

Fabricate from 10mm Plate Paint Pointer Bright Red Quantity Req'd: 2 Units

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

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VR 300

MODIFIED FITTINGS - MACHINING DETAIL - WIG-07-001 WIG-07-001

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

figure 1- page01-02-06

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VR 300

PNEUMATIC BV-OPERATION DECAL TAG - WIG-12-001 WIG-12-001

Pneumatic Ball Valve Operation Decal

OFF

ON

ON REFUELLING SHUTOFF VALVE

Reverse Engrave on White Background with Black Writing

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

figure 1- page01-02-07

BI638255

VR 300

FUEL HOSES - VR300 & ZZ9A1 SYSTEMS - WIG-16-001 WIG-16-001

VR300 Fuel Hose Assembly From VR316D Receiver via Service Leg to Junction Manifold

ZZ9A1 Fuel Hose Assembly From ZNC2A Receiver via Service Leg to Junction Manifold

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

figure 1- page01-02-08

BI638255

VR 300

AIR SUPPLY & FUEL BLEED DOWN HOSE - WIG-16-002 WIG-16-002

Air Supply Connection Hose for 3/2 Solenoid Valve

Residual Fuel Pressure Bleed Down Hose

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

figure 1- page01-02-09

BI638255

VR 300

COOPER FLUID SYSTEMS DIESEL ADAPTOR MANIFOLD - X02E014 X02E014

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

figure 1- page01-02-10

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VR 300

HYDRAULIC CIRCUIT DRAWING VR300 & ZZ9A1 PLUMBING DIAGRAM WIG-21-001

Pneumatic & Hydraulic Schematic Circuit VR300 Twin Tank Refuelling System Revision 0

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

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BI638255

VR 300

SPARE PARTS DRAWINGS 01-04

see page 01-04-01 01-04-02 01-04-03 01-04-04 01-04-05 01-04-06 01-04-07 01-04-08 01-04-09 01-04-10

Description ASSEMBLY DRAWING - VR301 GUN & VR300-5 SWIVEL - WIG-00-001 ASSEMBLY DRAWING VR316D REMOTE CONNECTION ATTACHMENT - WIG-00-004 TANK OVER FLOW / AIR FILTER BREATHER ASSEMBLY - WIG-01-011 FLOW & LEVEL CONTROL MANIFOLD ASSEMBLY - WIG-01-012 TANK HIGH LEVEL SENSOR ASSEMBLY - WIG-01-013 INDIVIDUAL TWIN TANK REFUELLING SYSTEM - WIG-00-006 NIPPLE ASSEMBLY - ZN2A NIPPLE ASSEMBLY - 2AC NIPPLE ASSEMBLY, FLANGED - ZNC3 NOZZLE ASSEMBLY - REFUELLING - ZZ9A1

|VR 300 Twin Tank Refuelling System * : quantity see description Thu, 26 Sep 2013

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BI638255

ASSEMBLY DRAWING - VR301 GUN & VR300-5 SWIVEL WIG-00-001

VR 300

WIG-00-001

38 32 45

47

46

39

39

13

22

21

6

7

5

27

19

24

34

1

18

11

25

33

30

23

31

37 12

14

26

2

36

4 9

3

8

40 43 42 41 44

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

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VR 300

ASSEMBLY DRAWING - VR301 GUN & VR300-5 SWIVEL WIG-00-001 WIG-00-001

Item Quantity P/N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

see Description page 1 VR301-1 HOUSING 1 VR301-2-01 END CAP 1 VR301-3-01 VENT SHROUD, RIGHT HALF 1 VR301-4-01 VENT SHROUD, LEFT HALF 1 VR301-5 BUMPER 1 VR301-6 BAYONET RING ASSEMBLY 1 VR301-7 INTERLOCK RING 1 VR301-8 FLOW CONTROL HANDLE 25 HW02-10 PNHD SCREW, ¼" - 20 x ¾" 1 VR301-10 INTERLOCK ROD 1 VR301-11-01 CARRYING HANDLE 1 VR301-30 SHELL 1 VR301-14 POPPET ASSEMBLY 1 VR301-31 LINK 1 HW17-17 5/16" BALL * 1 VR301-44 BALL DETENT SPRING * 1 VR301-10-44 INTERLOCK ROD SPRING * 1 VR301-20 BEARING, REAR (TEFLON) 1 VR301-21 BEARING, FRONT (TEFLON) 1 HW18-10 SPRING PIN 1 VR301-9 O-RING 1 VR301-9B BACKUP-RING (VITON) 1 M25988/1-034 O-RING (FLUOROSILICONE) 1 VR301-32 SHAFT 1 VR301-33 RETAINER, SEAL 1 VR301-12-10 SPACER 1 HW30-83 COTTER PIN, (Ø0.094") REMOVED REMOVED 1 VR301-42 SEAL, SHAFT 1 HW16-04 PUSH NUT, ¼" 1 HW30-52 ROUND HEAD RIVET, ¼" x 1 2 HW10-06 FHMS, 6-32 x 7/16" 1 VR301-50 INDICATOR BUTTON ASSEMBLY 4 HW11-11 SEALING WASHER, ¼" 1 VR301-12-07 CRANK, RIGHT 1 VR301-12-08 CRANK, LEFT 1 VR301-12-12 QUAD RING (VITON) 1 VR301-27CFS DUST PLUG 1 VR300-5CLAMP VR300-5CFS INLET SWIVEL CLAMP ASSEMBLY 2 MSHCS6X40 METRIC SOCKET HEAD CAP SCREW M5 x 40MM LONG 1 M25988/1-137 O-RING (FLUOROSILICONE) - VR300-5JICM VR300-5CFS 3.0" JIC(M) CONNECTION FITTING - VR300-5NPTF VR300-5CFS 2.5" NPT(F) CONNECTION FITTING 1 VR301-27CFS DUST CAP HANDLE ASSEMBLY 1 VR301-27CFS DUST CAP BACKING PLATE 4 00964274 AJAX 73TST5-6 RIVET SEALED - 304SS *

|VR 300 Twin Tank Refuelling System * : quantity see description Thu, 26 Sep 2013

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ASSEMBLY DRAWING VR316D REMOTE CONNECTION ATTACHMENT - WIG-00-004

VR 300

WIG-00-004

2

1

5

12

3

8

9

6

7

4

10

15

14

16

10

11

20

19

13

12

18

17

A

A

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

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VR 300

ASSEMBLY DRAWING VR316D REMOTE CONNECTION ATTACHMENT - WIG-00-004 WIG-00-004

Item Quantity P/N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 2 1 1 3 6 1 1 1 1 1

see Description page VR304-02D#(MODIFIED) HOUSING BODY - SUB ASSEMBLY F01L21 OUTLET CONNECTION FLANGE - 3.0" JIC(M) VR325-1 FLANGE - BAYONET INLET CONNECTION - SUB ASSEMBLY VR304-3 POPPET ASSEMBLY VR304-4 SPRING FOR POPPET ASSEMBLY INTEGRAL PART OF VR304-3 SEAL (FLUOROSILICONE) - MOULDED TO POPPET ASSEMBLY VR304-3-2 SEAL - SPRING ENERGISED TYPE, POPPET (FRONT) VR304-6-2 FACE SEAL FOR DOOR ASSEMBLY VR304-10D DOOR CAP ASSEMBLY HW09-01 ROUND HEAD MACHINE SCREW NO. 10-32UNC-2A x 3/8" HW30-93 LATCH DRAW ASSEMBLY - ADJUSTABLE TENSION HW30-95 PIN, CLEVIS (DOOR ASSEMBLY) HW30-96 PIN,COTTER (SPLIT PIN) VR304-31 LATCH BASE VR304-32 LATCH ARM HW01-20 SOCKET HEAD CAP SCREW NO. 8-32UNC-2Ax3/8" HW18-20 SPRING PIN (ROLL PIN) HW30-94 LATCH CATCH HOOK (DOOR ASSEMBLY) HW02-10 PAN HEAD SCREW (PHILLIPS DRIVE) 14x3.25SHCS ¼" UNC x 3.25" LONG SOCKET HEAD CAP SCREWS 2082-8S ½" NPT(M) PLUG (LEVEL JET SENSOR INLET) 2082-4S ¼" NPT(M) PLUG (LEVEL JET SENSOR RETURN) VR304-5#(MODIFIED) POPPET GUIDE BOLT VR304-21 FLAT WASHER, GUIDE BOLT 2W13-907 O-RING (BUNA N), GUIDE BOLT

|VR 300 Twin Tank Refuelling System * : quantity see description Thu, 26 Sep 2013

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BI638255

TANK OVER FLOW / AIR FILTER BREATHER ASSEMBLY WIG-01-011

VR 300

WIG-01-011 FRONT VIEW

EXPLODED VIEW INLINE FOR ASSEMBLY

END VIEW

500

1.0

2.1

3.0

2.2

7.1

5.0

9.1

9.2

8.0

7.2

6.0

15.0

16.0

TOP VIEW

300 EXPLODED VIEW INLINE FOR ASSEMBLY

4.0

17.0

10.1 10.2 11.2 11.1 END VIEW

91

FRONT VIEW

10.3 10.4 11.4 11.3

10.5 10.6 11.6 11.5 12.0 13.0

121 78.5

14.0

4.1

Revision 3 |VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

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BI638255

VR 300

TANK OVER FLOW / AIR FILTER BREATHER ASSEMBLY WIG-01-011 WIG-01-011

Item Quantity P/N 1.0 2.0 3.0 4.0 4.1 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0

1 1 1 1 1 1 1 1 1 1 6 6 1 1 1 1 -

see Description page UC-MXA-1591-4-10 MAXIFLOW FILTER ELEMENT - 25uM ABS. - UCC PARKER 434/HN32-BLACK STEEL 1¼" BSPT(M) TO 1¼" BSPT(M) HEX. NIPPLE - TONY POWELL CV20-1¼" 1¼" BSPT(F) HEAVY DUTY CHECK VALVE (0.03 PSI) - IFS-EUROSTOP WIG-01-013 TANK HIGH LEVEL SENSOR ASSEMBLY - CFS LS-1950E (01950) 316SS SINGLE LEVEL FLOAT SWITCH - GEMS 434/P50-BLACK STEEL 2.0" BSPT(M) TO 2.0" BSPT(M) HEX. PLUG-MODIFY - TONY POWELL D100/2020 1¼" BSPT(M) TO 1¼" NB HOSETAIL NIPPLE - DUFFIELD 434/BR50X32-BLACK STEEL 2.0" BSPT(M) TO 1¼" BSPT(F) F\REDUCING BUSH - TONEY POWELL CV32-2.0" 2.0" BSPT(F) HEAVY DUTY CHECK VALVE (0.03 PSI) - IFS-EUROSTOP 434/HN50-BLACK STEEL 2.0" BSPT(M) TO 2.0" BSPT(M) HEX. NIPPLE - TONY POWELL M12-1.5x30M88B M12 x 1.5 x 30 LONG BOLTS - QLDFASTNERS 78MDZPSW 7/8" MEDIUM DUTY ZINC PLATED SPRING WASHER - QLDFASTNERS WIG-05-002-1 COVER PLATE/MOUNTING PLATE - CFS WIG-05-002-2 GASKET FOR COVER PLATE/MOUNTING PLATE - CFS TANK MOUNTING PLATE EXISTING TANK MOUNTING PLATE - O&K - TEREX OVERFLOW 32NB HOSE/CLAMP EXISTING 32NB OVERFLOW HOSE & CLAMP ASSEMBLY - TEREX

|VR 300 Twin Tank Refuelling System * : quantity see description Thu, 26 Sep 2013

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FLOW & LEVEL CONTROL MANIFOLD ASSEMBLY WIG-01-012

VR 300

WIG-01-012

22.1 22.2

FRONT VIEW

23.1 23.5

21.1b 21.2b

23.2 23.6

END VIEW

25.1 25.2

39.1 39.2 21.1 21.2

15.1 15.2 23.7 23.3

23.8 23.4

5.1 5.2

21.1a 21.2a

5.3 5.4

22.2 22.1

13.0 14.0

19.1 1.0

3.1 3.2 3.3

17.1

2.6 2.5 2.4

1.0

15.1

14.0

10.1

9.1

16.0

3.4 3.5 3.6 6.4 6.3

6.2 6.1

2.1 2.2 2.3

18.1

9.2

4.0

3.1 3.4

3.2 3.5

2.4 2.1

2.5

22.1

23.2 23.1

24.2 24.1

3.3 3.6

2.6 2.3

2.2

15.2

13.0

10.2

5.1 5.3

5.2 5.4

6.3 6.1

6.4 6.2

22.1

22.2

24.6 24.5

23.6 23.5

24.7 24.8

23.8 23.5

22.2

4

P1

19.1

C

18.1

6.7 6.8 7.3 7.4

20.0

22.1a

22.2a

8.3 G2.1/2-11

8.1 8.2

17.1

FACE E

6.5 6.6 7.1 7.2

FACE

16.0

4.0

8.4

17.2 3 P4

6.7 6.5

18.2 11.1

25.1 23.3 23.4 26.1

6.8 6.6

7.1 7.3 8.1 8.3

11.2

24.3 24.4

7.2 7.4 8.4 8.2

25.2

20.0

22.1

22.2

26.2 17.2

27.1

27.2

30.1 29.1

30.2 29.2

28.1

28.2

32.1

31.1

32.2

12.1

12.2

12.1a

12.2a

19.1

18.2

31.1 10.1 10.2

38.1

32.1 32.2

38.2

12.1

33.1

37.0

36.1

12.2

33.2

34.0

36.2

32.4

32.3

valbia

11.1 11.2

33.2

33.1

01 12.1a 12.2a

85

31.1 31.2 26.1 26.2

32.3 32.4

27.1 27.2

19.3

18.5

35.3

36.1

33.3

34.0

35.1

18.3

18.4

19.2

35.2

36.2

33.4

30.1 30.2

37.0

29.1 29.2 28.1 28.2

21.1b

21.1a

25.1

TOP VIEW 21.1

19.1

23.1 23.3

23.2 23.4

24.1 24.3

24.2 24.4 22.1

27.2

27.1

OFF

ON

OFF 26.1

ON

ON

REFUELLING SHUTOFF VALVE

26.2

ON REFUELLING SHUTOFF VALVE

18.2

11.1

18.1

010403

17.2 20.0

17.1 16.0 M02E014

4.0

G1/4 -19

6 G

B

14.0

10.1

FACE

15.1

9.2

9.1

10.2

13.0

32.1

31.1

32.2

31.2

38.1

12.1 12.1a

38.2

12.2 12.2a

33.1

15.2

33.2

22.2 19.3

18.5

35.3

36.1

33.3

34.0

35.1

18.3

19.2

24.5 24.7

24.6 24.8

23.7 23.5

18.4

35.2

36.2

33.4

37.0

23.8 23.6

21.2

21.2a

|VR 300 Twin Tank Refuelling System Thu, 26 Sep 2013

21.2b

25.2

figure 1- page01-04-04

BI638255

VR 300

FLOW & LEVEL CONTROL MANIFOLD ASSEMBLY WIG-01-012 WIG-01-012

Item

Quantity P/N

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 9.0a 10.0 10.0a

1 6 6 1 4 8 4 4 2 2 2 2

11.0 11.0a 12.0 12.0a 12.0b

2 2 2 -

13.0

1

14.0

1

15.0 16.0 17.0 18.0 19.0 20.0 21.0 21.0a

2 1 2 6 8 1 1 2

21.0b 22.0 22.0a 23.0 24.0 25.0

2 2 2 8 8 4

26.0 27.0 28.0 29.0 30.0 31.0 32.0 33.0 34.0 35.0 36.0 37.0 38.0 39.0

2 2 2 2 2 2 4 4 1 3 2 1 2 2 -

see Description page WIG-05-001 CHANNEL SUPPORT FRAME - CFS 22x30M88B M22 x 1.5 GRADE 8.8 BOLT - 30MM LONG M22 FLAT WASHER M02E014-REV. 4 4 PORTFLOW CONTROL JUNCTION MANIFOLD - HMA 12x6NC8B ½" UNC GRADE BOLT - 6.0" LONG - QLD FASTNERS 12ZPHTW ½" HIGH TENSILE FLAT WASHER - QLD FASTNERS 12MDZPSW ½" HIGH TENSILE SPRING WASHER - 12NDZOSW - QLD FASTNERS 12NC8N ½" UNC GRADE 8 NUT - QLD FASTNERS A5BGE4040 2.5" BSPP(M) TO 2.5" BSPT(M) NIPPLE - ALFA ENG A9SRB40 2.5" BSPP REPLACEMENT ENCAPSULATED O-RING - ALFA ENG BLB510B-IS0-BR-T DN65 (2.5" BSPP(F)) LOW PRESSURE BALL VALVE - PROCESS SYS SLEEVE14x17 CONNECTION SLEEVE ADAPTER - 14ID x 170D SLEEVE - PROCESS SYS SR85 VALBIA PNEUMATIC SPRING RETURN ACTUATOR - PROCESS SYS SR85-SK VALBIA SR85 REPLACEMENT SEAL KIT - PROCESS SYS 2512B2M 3/2 WAY SOLENOID VALVE - PROCESS SYS SCS2-8 REPLACEMENT SOLENOID COIL - 24VDC - PROCESS SYS 13F08102A3CNN REPLACEMENT OPERATOR VALVE SEAT/SEAL ASSEMBLY PROCESS SYS A6SGA4040 2.5" HOSETAIL TO 2.5" BSPT(M) COMBINATION NIPPLE - ALFA ENG. A6SGA4040-M 2.5" HOSETAIL TO 2.5" BSPT(M) COMBINATION NIPPLE-MOD ALFA ENG. REFER TEREX OWNERS MANUAL EXISTING FUEL REFILL LINE - TEREX 2021-2-4S 1/8" NPT(M) TO 7/16" JIC(M) NIPPLE - AEROQUIP 2-71-4-4S 7/16" JIC(F) SWIVEL TO 7/16" JIC(M) 90° ELBOW - AEROQUIP 4797-4B 7/16" JIC(F) SWIVEL TO ¼" NB HOSETAIL FITTING - AEROQUIP FC332-04 AQP TEXTILE BRAID PUSH-ON HOSE - AEROQUIP GG106-NP04-04 ¼" BSPP(M) TO 7/16" JIC(M) NIPPLE - AEROQUIP 39-4779-40 2.5" SAE FL TO 40 NB RE-USEABLE 90° ELBOW - AEROQUIP 4679-40 2.5" SAE FL TO 40 NB RE-USEABLE NIPPLE ASSEMBLY AEROQUIP 1212-40B 40 NB REUSEABLE HOSE SOCKET - AEROQUIP A1FS-40 2.5" SAE FLANGE - CODE 61 x SPLIT (PAIR) - ALFA ENG. A9SS40 2.5" SAE FLANGE-O-RING SEAL (90 DURO) BS-232 - ALFA ENG. 12x1.12NC8B ½" UNC GRADE 8 BOLT - 1½" LONG - QLD FASTNERS 12ZPHTW ½" HIGH TENSILE SPRING WASHER FC300-40 2.5" NB AQP HOSE-SINGLE BRAID/TEXTILE BRAID COVER AEROQUIP WIG-12-001 FLOW CONTROL OPERATION LABEL - MCES WIG-05-004 PNEUMATIC BV OPERATION INDICATOR ARROW - CFS 6x20MG316SS M6x1.0 316SS BOLT - 20MM LONG - QLD FASTNERS 6MG316SW M6 316SS SPRING WASHER - QLD FASTNERS 14x1x16G316W M6 316SS FLAT WASHER - EXTRA WIDE - QLD FASTNERS 135-2-4 1/8" BSPT(M) TO ¼" BSPT(M) NIPPLE - AEROQUIP PS18 1/8" BSPT(M) PORSILENT SILENCER - NORGREN/IFS 4008-4 ¼" BSPT(M) TO ¼" BSPT(M) NIPPLE - AEROQUIP B2090-4-4 ¼" BSPT(F) TO ¼" BSPT(F) TO ¼" BSPT(F) TEE - AEROQUIP 4009-4-4 ¼ " BSPT(M) TO 7/16" JIC(M) NIPPLE - AEROQUIP MCV04V-¼" ¼" BSPT(F) CHECK VALVE - IFS B2087-4-4S ¼" BSPT(F) TO ¼" BSPT(F) 90° ELBOW - AEROQUIP 710775 DIN PLUG CONNECTION - VICKERS REFER TEREX OWNERS MANUAL EXISTING REFILL HOSE TANK 90° ELBOWS - TEREX

|VR 300 Twin Tank Refuelling System * : quantity see description Thu, 26 Sep 2013

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VR 300

TANK HIGH LEVEL SENSOR ASSEMBLY - WIG-01-013 WIG-01-013

Tank High Level Sensor Assembly

6.0

5.0

Exploded View In-Line for Assembly .

4.0

150 (Minimum)

Quantity Req'd: 2 Units

3.0

2.0

1.0

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VR 300

TANK HIGH LEVEL SENSOR ASSEMBLY - WIG-01-013 WIG-01-013

Item Quantity P/N 1.0 2.0 3.0 4.0 5.0 6.0

2 2 2 2 2 2

see Description page LS-195OE 316SS SINGLE LEVEL FLOAT SWITCH - GEMS 2096-4 ¼" NPT(F) TO ¼" NPT(F) HEX. SOCKET - AEROQUIP 12.7x1.6SS ½" OD CDS TUBE x 1.6MM WALL - 316SS - CFS 2021-8-8S MODIFIED ½" NPT (M) TO ¾" JIC(M) NIPPLE - MODIFIED - AEROQUIP FF9605-08S ½" OD VERSA FLARE TUBE FERRULE - AEROQUIP FC2875-08S ¾" JIC(F) VERSA FLARE NUT - AEROQUIP

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INDIVIDUAL TWIN TANK REFUELLING SYSTEM WIG-00-006

VR 300

WIG-00-006

END VIEW

SIDE VIEW

Floor Level

Diesel Engine Bay Footprint - # 2

Tank #1

Diesel Engine Bay Footprint - # 1

TOP VIEW

Hydraulic Oil Tank

Tank #2

Residual Filling Pressure Bleed Down Line Tank Over Flow Air Filter Breather Assembly

RCH200 Location of Twin Tank Level Control Manifold

Connect to Pneumatic Air Supply Source REFUEL LI NG SHUTOFF VA LVE

ON

REFUELL IN G S HUTOFF VAL VE

ON OFF

ON

ON OFF

Existing Tank Refill Assembly

Retractable Service Leg ZNC2A Receiver for Connection of ZZ9A1 Nozzle

Tank High Level Sensor Assembly VR316D Remote Receiver for Connection of VR301 Nozzle

RCH120/RCH170 Location of Twin Tank Level Control Manifold

Existing Over Flow Hose Back Wall of Machine

Viewing Perspective is from Back of Machine looking forward.

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VR 300

NIPPLE ASSEMBLY ZN2A

6

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3

2

1

4

5

7

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VR 300

NIPPLE ASSEMBLY ZN2A

Item Quantity P/N 1 2 3 4 5 6 7

see Description page 1 ZN10-2A NIPPLE 1 ZN10-8A VALVE 1 ZN10-10 SEAL 1 ZN10-11 SPRING 1 ZN10-36 WASHER 1 ZN10-53A RETAINER 1 HW13-06 RING RING

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VR 300

NIPPLE ASSEMBLY ZN2AC

6

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3

2

1

4

5

7

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VR 300

NIPPLE ASSEMBLY ZN2AC

Item Quantity P/N 1 2 3 4 5 6 7

see Description page 1 ZN10-2AC NIPPLE 1 ZN10-8C VALVE 1 ZN10-10 SEAL 1 ZN10-11 SPRING 1 ZN10-36C WASHER 1 ZN10-53AC RETAINER 1 HW13-145 RING RING

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VR 300

NIPPLE ASSY, FLANGED ZNC3

4

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1

2

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VR 300

NIPPLE ASSY, FLANGED ZNC3

Item Quantity P/N 1 2 3 4

see Description page 1 ZN2A NIPPLE ASSEMBLY 1 ZN3-20-025 FLANGE ASSEMBLY 1 ZC-20BP CAP ASSEMBLY 1 ZN1-20-56 FLANGE GASKET

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VR 300

NOZZLE ASSEMBLY - REFUELING ZZ9A1

35 32 20

1

27

29

19

25

28

4

5

16

23

7

21

6

26

8

3

31

14

22

13

34

18

2

30

15

12

9

33

24

17

10

11

27

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VR 300

NOZZLE ASSEMBLY - REFUELING ZZ9A1

Item Quantity P/N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

see Description page 1 R9004 CAP, END 2 R9006 PIN, LOCKING 1 R9049 HOUSING-MACHINED 1 R9011 RETAINER, SPRING 1 R9053 SPRING, PISTON 1 R9013 PISTON 1 R9014 SEAL, PISTON 1 R9017 HANDLE, HOUSING 1 R9019 RETAINER, ELASTODOG 1 R9020 SPRING, ACTUATING 1 R9021 ELASTODOG 1 R9023 ACTUATING RING ASSEMBLY 1 R9024 RETAINER, SPRING 1 R9026 TUBE 1 R9085 SLEEVE SUBASSEMBLY 1 R9041 LINER, BORE 1 R9052 POPPET 1 R9033 SPRING, VALVE 2 R9034 LINK 1 R9037 HANDLE SUBASSEMBLY 1 R9038 ADAPTER 1 R9042 BUSHING 1 R9046 O-RING 1 CCN101-31B SEAL, WIPER 4 HW01-17 ¼" SOCKET HEAD CAP SCREW 1 HW01-18 5/16" SOCKET HEAD CAP SCREW 2 HW16-04 ¼" PUSH NUT 1 HW30-52 ¼" x 1" RD. HEAD RIVET 1 HW30-53 ¼" x 1¼" RD HEAD RIVET 1 M25988/1-130 O-RING 1 M25988/1-924 O-RING 1 HW16-05 NUT, SELF LOCKING 1 R9048 BODY, HOUSING 1 M25988/1-132 O-RING 2 HW11-12 WASHER, 9/16" OD

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VR 300

MANUFACTURER LITERATURE HIGH LEVEL FLOAT SWITCH 02

see Description page 02-01 LS1900, 1950, 74780 UK 02-02 REED SWITCH PROTECTION

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