Cat Electrical Power Train Electrical System Schematic Manual - PDF DOWNLOAD

Page 1

Wire Description

Wire Description Wire Number

Wire Color

Wire Number

Wire Color

101

RD

BATTERY

313

GY

102

STARTER NO. 2 TO DIAGNOSTIC/RESISTOR TO DIAGNOSTIC

BU

HEAD LAMP

314

PU

103

STARTER RELAY NO. 2 OUTPUT

YL

DOME / DASH LAMP / PARK, TAIL LAMP

321

BR

105

BR

KEY SWITCH

322

106

WH

MAIN POWER RELAY / INPUT

323

107

WH

ENGINE SHUT DOWN

324

BU

DIFFERENTIAL LOCKUP SOLENOID

108

BU

MISC WIPER, DOME LAMP, CIGAR LIGHTER

325

PK

109

OR

ALTERNATOR

326

110

GN

WINDSHIELD WIPER SWITCH (RIGHT)

111

YL

WINDSHIELD WIPER SWITCH (LEFT)

112

PU

MAIN POWER RELAY / OUTPUT

113

OR

OPERATOR MONITOR PANEL

400

GN

114

GN

WARNING HORN (FORWARD)

403

115

PK

FLOOD LAMP (FRONT)

116

BR

FLOOD LAMP (REAR)

Description

Description

Wire Number

Wire Color

Wire Number

Wire Color

BACKUP ALARM / LAMP

500

BR

WINDSHIELD WIPER - FRONT (PARK)

702

OR

TRANSMISSION BRAKE SWITCH JUMPER

GY

WARNING HORN (FORWARD)

WH

FUEL TRANSFER PUMP POWER

501 502

GN

WINDSHIELD WIPER - FRONT (LOW)

703

BU

TRANSMISSION UP SOLENOID

OR

WINDSHIELD WIPER - FRONT (HIGH)

704

GY

FUEL PUMP RELAY OIL PRESS. SWITCH

TRANSMISSION DOWN SOLENOID

503

BR

WINDSHIELD WIPER - REAR (PARK)

705

PK

PU

TRANSMISSION LOCKUP CLUTCH SOL BASIC

KEY SWITCH “C” TERMINAL

504

YL

WINDSHIELD WIPER - REAR (LOW)

706

BR

327

TRANSMISSION RETARDER SWITCH

PK

SHUTDOWN SOLENOID

RD

SHUTDOWN MODULE OFF”

505

BU

WINDSHIELD WIPER - REAR (HIGH)

707

PU

328

TRANSMISSION BED RAISE SWITCH

506

PU

WINDSHIELD WASHER FRONT

708

YL

TRANSMISSION HOLD SWITCH

SERVICEMETER SWITCH

507

WH

WINDSHIELD WASHER REAR

709

OR

TRANSMISSION PICKUP POWER

GN

ALTERNATOR (R) TERMINAL

YL

WINDSHIELD WASHER-PRIMER

710

GN

TRANSMISSION SPEED PICKUP SIGNAL

404

YL

OPERATOR MON PANEL HYDRAULIC OIL TEMP

510 513

OR

AIR CONDITIONER COMPRESSOR

711

BR

TRANSMISSION LEVER CODE 1

405

GY

OPERATOR MON PANEL OIL PRESSURE

514

PU

AIR CONDITIONER CONDENSOR MOTOR

712

WH

TRANSMISSION LEVER CODE 2

515

GY

BLOWER MOTOR (HIGH)

713

OR

TRANSMISSION LEVER CODE 3

516

GN

BLOWER MOTOR (MEDIUM)

714

YL

TRANSMISSION LEVER CODE 4

517

BU

BLOWER MOTOR (LOW)

715

GN

TRANSMISSION LEVER CODE 5

519

PK

THERMOSTAT TO DRYER PRESSURE SWITCH

716

BU

TRANSMISSION LEVER CODE 6

520

WH

OPERA TOR AIR CONDITIONER SWITCH TO THERMOSTAT

720

PU

TRANSMISSION BRAKE SWITCH

521

YL

AIR COND SW TO RFGT SW

721

BR

TRANSMISSION GEAR CODE 1

WH

AIR COND COMPR TO THERMO SW

722

WH

TRANSMISSION GEAR CODE 2

Basic Machine Circuits (Continued)

Power Circuits

Monitoring Circuits

OPERATOR MON PANEL COOLANT TEMPERATURE OPERATOR MON PANEL CONV /RETARDER OIL TEMP OPERATOR MON PANEL BRAKE PRESS. (AIR)

Description Accessory Circuits

Control Circuits

117

YL

FLOOD LAMP (SIDE)

406

PU

118

GY

WINDSHIELD WIPER SWITCH (FRONT)

407

PK

119

PK

WINDSHIELD WIPER SWITCH (REAR)

408

WH

120

YL

CONVERTER (24 V to 12 V)

409

OR

OPERATOR MON PANEL NEUTRAL

121

YL

BACKUP ALARM/LAMP/TRAVEL ALARM TIMER

410

WH

OPERATOR MON PANEL FAULT ALARM

122

BU

AIR DRYER

411

PK

OPERATOR MON PANEL MASTER FAULT LAMP

123

WH

GAGES (SERVICEMETER, TORQUE CONV SOLENOID)

412

BU

OPERATOR MON PANEL COOLANT FLOW

124

GN

AIR CONDITIONER

413

BR

OPERATOR MON PANEL FUEL PRESSURE

522

125

OR

FUEL TRANSFER PUMP

414

PK

OPERATOR MON PANEL LOW FUEL

523

BR

WINDSHIELD WIPER-LEFT (PARK)

723

OR

TRANSMISSION GEAR CODE 3

126

PK

TRANSMISSION CONTROL

415

GN

OPERATOR MON PANEL TEST SWITCH

127

OR

CAB FLOOD LAMP

416

OR

SECONDARY STEERING SWITCH

524

BU

WINDSHIELD WIPER-LEFT (LOW)

724

YL

TRANSMISSION GEAR CODE 4

128

PK

KICKOUT SOLENOID SWITCH

417

GY

PRIMARY STEERING SWITCH

525

GY

WINDSHIELD WIPER-LEFT (HIGH)

725

GN

TRANSMISSION GEAR CODE 5

129

BU

CIGAR LIGHTER

418

YL

OPERATOR MON PANEL OIL PRESSURE (HIGH SETTING)

526

YL

WINDSHIELD WIPER-RIGHT (PARK)

726

BU

TRANSMISSION GEAR CODE 6

130

GN

STOP LAMP

419

YL

OPERATOR MON PANEL PARKING BRAKE

527

GN

WINDSHIELD WIPER-RIGHT (LOW)

727

GN

STEERING MOTOR RELAY

131

BR

FIRE CONTROL-OPERATOR WARNING

420

OR

528

PK

WINDSHIELD WIPER-RIGHT (HIGH)

728

BU

SUPPLEMENTAL STEERING CONTROL SWITCH

132

PK

ANTISPIN CONTROL

421

BU

529

WH

WINDSHIELD W ASHER-LEFT

733

BR

SWITCHING GEAR CODE 1 FRONT

133

OR

422

YL

530

OR

WINDSHIELD W ASHER-RIGHT

734

WH

SWITCHING GEAR CODE 2 FRONT

134

PK

423

GY

531

WH

FIRE WARNING HORN

735

OR

SWITCHING GEAR CODE 3 FRONT

136

GN

SUPPLEMENTAL STEERING

424

GY

532

WH

FIRE WARNING LAMP

736

YL

SWITCHING GEAR CODE 4 FRONT

137

RD

STEERING MOTOR INDICATOR

425

PK

533

RD

HEAT SENSOR/TEST SWITCH

737

GN

SWITCHING GEAR CODE 5 FRONT

138

GN

AUTOMATIC LUBE PUMP (TRUCK)

426

BR

534

WH

HEAT SENSOR/TEST SWITCH

738

BR

SWITCHING GEAR CODE 1 REAR

535

BU

TRAVEL ALARM TIMER PRESS SWITCH

739

WH

SWITCHING GEAR CODE 2 REAR

536

OR

TRAVEL ALARM TIMER MANUAL OVERRIDE

740

OR

SWITCHING GEAR CODE 3 REAR

537

GR

TURN SIGNAL SWITCH TO FLASHER

741

YL

SWITCHING GEAR CODE 4 REAR

538

BR

HAZARD INDICA TOR

742

GN

SWITCHING GEAR CODE 5 REAR

539

BU

TURN SIGNAL INDICATOR BASIC/RIGHT

743

PU

SWITCHING NEUTRAL / RUN SWITCH

540

WH

TURN SIGNAL INDICA TOR LEFT

744

BU

SWITCHING UP SOLENOID

745

GY

SWITCHING DOWN SOLENOID

141

PK

PROGRAMMED ELECTRONIC ENG CONT SOLENOID PROGRAMMED ELECTRONIC ENG CONT LOGIC

AUXILIARY HEATER

427

GN

Ground Circuits

428

OR

OPERATOR MON PANEL FUEL FILTER / LOW ACCUM PRESS. OPERATOR MON PANEL FAULT LAMP (SCRAPER) OPERATOR MON WARNING HORN (SCRAPER) OPERATOR MON PANEL TEST SWITCH (SCRAPER) OPERATOR MON PANEL POWER TRAIN TEMPERATURE OPERATOR MON PANEL POWER TRAIN OIL LEVEL OPERATOR MON PANEL POWER TRAIN OIL FILTER OPERATOR MON PANEL POWER TRAIN OIL FILTER JUMPER OPERATOR MON PANEL TRANSMISSION OIL TEMP OPERATOR MON PANEL BRAKE OIL TEMPERATURE OPERATOR MON PANEL LOW TRANSFER PUMP PRESS. OPERATOR MON PANEL BRAKE PRESSURE (OIL) OPERATOR MON PANEL BRAKE PRESS. (OIL) JUMPER OPERATOR MON PANEL POWER TRAIN TEMP JUMPER OPERATOR MON PANEL POWER TRAIN TEMP JUMPER OPERATOR MON PANEL POWER TRAIN OIL FILTER JUMPER OPERATOR MON PANEL FUEL LEVEL TO FUEL FILTER JUMPER OPERATOR MON PANEL COOLANT TEMP JUMPER

200

BK

MAIN CHASSIS

429

YL

201

BK

OPERATOR MONITOR PANEL

431

GN

202

BK

TRANSMISSION CONTROL

432

PK

203

BK

CHASSIS DIAGNOSTIC

433

BU

204

BK

OPERATOR MONITOR PANEL (SCRAPER)

434

BU

205

BK

INSTRUMENT

435

YL

206

BK

BATTERY SIDE OF DISCONNECT

436

OR

207

BK

STARTER DIAGNOSITC

437

BR

212

BK

ANTISPIN CODING PIN 16

438

YL

213

BK

ANTISPIN CODING PIN 17

440

BR

AIR PRESS. GAGE

214

BK

ANTISPIN CODING PIN 18

441

OR

ENGINE COOLANT TEMP GAGE

215

BK

ANTISPIN CODING PIN 19

442

GY

HYDRAULIC SYSTEM TEMP GAGE

216

BK

ANTISPIN CODING PIN 20

443

YL

POWER TRAIN TEMP GAGE

217

BK

TRANSMISSION CODING PIN 17

444

BU

218

BK

TRANSMISSION CODING PIN 18

445

GN

219

BK

TRANSMISSION CODING PIN 19

446

PU

BRAKE OIL TEMPERATURE GAGE

226

BK

OPERATOR MON PANEL SET POINT SELECT

449

BU

SPEEDOMETER SENDER (SIGNAL)

227

BK

TRANSMISSION CODING PIN 37

450

YL

TACHOMETER SENDER (+)

231

BK

TRANSMISSION SW

451

BR

236

BK

TRANSMISSION CODING PIN 36

452

241

BK

OPERATOR MON PANEL TIME DELAY PIN 3

242

BK

243

BK

244

BK

OPERATOR MON PANEL TIME DELAY PIN 6

Lighting Circuits 600

BR

DASH BASIC

746

PK

SWITCHING SYNCHRONIZE SOLENOID

601

GY

DASH HIGH

747

WH

SWITCHING NO SYNCHRONIZE SOLENOID

602

WH

DOME

756

WH

TRANSMISSION LOCKUP CLUTCH SOLENOID

603

PK

ROTARY BEACON

761

GY

LIFT KICKOUT SOLENOID SWITCH

604

OR

STOP

762

YL

BUCKET POSITIONER SOLENOID SWITCH

605

YL

TURN LEFT

763

BU

TORQUE CONVERTER SOLENOID

606

GY

TURN RIGHT

764

PU

SUPPLEMENTAL STEERING CONTROL SWITCH (MOTOR GRADER)

607

PK

FLOOD FRONT

765

OR

APRON SOLENOID (SCRAPER)

608

GN

FLOOD REAR

767

WH

ANTISPIN PICKUP POWER

609

YL

FLOOD SIDE

768

OR

ANTISPIN PICKUP TRANSMISSION

610

OR

HEAD LAMP BASIC

769

BU

ANTISPIN PICKUP LEFT

611

PU

HEAD LAMP HIGH

770

GN

ANTISPIN PICKUP RIGHT

TACHOMETER SENDER (-)

612

GY

BACKUP

771

PU

ANTISPIN SERVICE BRAKE SWITCH

PU

TORQUE CONVERTER

613

PK

LICENSE PLA TE

772

BR

ANTISPIN RETARDER SWITCH

453

PK

SECONDARY STEERING FAULT LAMP

OPERATOR MON PANEL TIME DELAY PIN 4

454

GN

RETARDER INDICATOR LAMP

614

PU

PARK/TAIL/DASH

773

GY

ANTISPIN SERVOVALVE

OPERATOR MON PANEL TIME DELAY PIN 5

455

YL

CONVERTER TEMP SWITCH TO TIME DELAY

615

YL

CAB FLOOD / ROPS

774

YL

ANTISPIN SOLENOID - LEFT

616

BU

BUCKET FLOOD

775

BR

ANTISPIN SOLENOID - RIGHT

617

BR

Basic Machine Circuits 301

BU

STARTER NO. 1 SOLENOID TO RESISTOR

302

OR

STARTER NO. 1 TO DIAGNOSTIC / RESISTOR TO DIAGNOSTIC

304

WH

STARTER RELAY NO. 1 OUTPUT

306

GN

STARTER RELAY COIL / NEUTRAL START SWITCH

308

YL

MAIN POWER RELAY COIL

310

PU

ETHER SWITCH TO ETHER SOLENOID

311

WH

ETHER SOLENOID TO TEMPERATURE SWITCH

312

PK

STARTER NO. 2 SOLENOID TO RESISTOR

CONV / RETARDER OIL TEMP GAGE (TRACTOR) CONV / RETARDER OIL TEMP GAGE (SCRAPER)

SENR3057 February 1984

Description

Power Train Electrical System 651E Wheel Tractor-Scraper Equipped With Electronic Powershift Transmission Control System For ICM (Individual Clutch Modulation) Type Transmission 88Z1-UP 89Z1-UP

TAIL / POSITION LAMP-LEFT (ROADING PACKAGE) TAIL / POSITION LAMP-RIGHT (ROADING PACKAGE)

618

YL

619

GR

HEAD LAMP LOW

622

PU

FLOODLAMP 3 WAY SWITCH JUMPER

623

BU

FLOOD LAMP 3 WAY SWITCH JUMPER

624

YL

FLOOD LAMP BOWL

625

BK

COURTESY LAMP

© 1984 Caterpillar All Rights Reserved

Printed in U.S.A.


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