Cat Electrical CB-214D CB-224D and CB-225D Vibratory Compactor Electrical System Schematic Manual

Page 1

Part No.

Function

Actuate

Deactuate

Contact Position

Wire Number

Wire Color

Wire Number

Description

Wire Description Color Monitoring Circuits Continued

52±3°C

43°C MIN

Normally

(125.6±6°F)

(109.4°F MIN)

Closed

101

RD

Bat (+)

82.22±2.78°C

73.89°C MIN

Normally

104

RD

Alt Breaker

(180±5°F)

(165°F MIN)

Open

107

RD

Eng Shut - Down Fire Suppr

¹A hysteresis band exist: with increasing pressure the closed condition can be maintained up to 2800kPA (405 psi),

109

RD

Alt Output (+) Term.

500

BR

Wiper - Front (Park)

with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi).

112

RD

Main Power Rly Output

501

GN

Wiper - Front (Low)

²Contact position at the contacts of the harness connector.

115

RD

Lamp/Wiper

506

PU

Washer - Front

120

YL

Radio

508

PU

Radio Speaker - Left

121

YL

Back Alarm To Lamp

509

WH

Radio Speaker - Left (Commom)

124

GN

A/C

511

BR

Radio Speaker - Right

142

BU

Aux Ckt

512

GN

Radio Speaker - Right (Common)

151

GN

Hyd Lock Sol

513

OR

A/C Compressor/Refrigerant Pressure SW

190

BK

Eng Gov/Monitor

515

GY

Blower Motor (HI)

517

BU

Blower Motor (Low)

3E9350

Oil Cooler Temp Switch

7N7848

Hyd Oil Temp Switch

KENR2918 January 2000

Wire Description

Off Machine Switch Specification

Power Circuits

PK GN

Fuel Level guage Hyd Shutoff Valve

Accesory Circuits

Ground Circuits 200

BK

Main Chassis

519

PK

Thermostat To Refrigerant Press. SW

201

BK

Operator Monitor Return

535

BU

SW To Wiper SW

A588

GN

Safety Sol Relay To Sol+

Basic Machine Circuits

Related Electrical Service Manuals

447 C400

Lighting Circuits

306

GN

Starter Relay Coil To Neut Start SW

307

OR

Key SW To Neutral Start SW

612

GY

Backup Lamp

309

GY

Alternator Regulator Term.

616

BU

Bucket Flood Lamp/Boom Flood Lamp

310

PU

Start Aid SW To Start Aid Sol

315

GN

Start Aid Breaker To Start Aid Relay

762

YL

Bucket Positioner Sol SW

320

OR

Horn Relay Coil To SW

763

BU

Torque Converter SW

321

BR

Backup Alarm Lamp Travel Alarm

799

WH

Sensor Power

322

GY

Warning Horn (Forward)

B786

BU

Low Idle SW

323

WH

Fuel Pump Power

D746

PK

Alt Signal To Anti-Start Relay

327

PK

Shutdown Solenoid

E771

OR

Low Torque Mode Sol

330

YL

Neutral Start Relay Coil

817

WH

Back-Up Alarm Relay

877

YL

Glow Plug Magnetic SW To Glow Plug

D813

OR

Low Idle SW HEDC

Control Circuits

Title

Form Number

332

BU

Shutdown SW To Shutdown Ctrl

Alternator 163-3362

SENR5841

364

BU

Engine Shutdown SW - Ctrl

Monitoring Circuits

D814

GY

Implement Press SW

403

GN

Alternator (R) Term.

D815

PU

Low Idle Indicator

405

GY

Opr Mon Oil Press. (Low Setting)

D816

WH

Eng/Pump Cont Sol

406

PU

Opr Mon Coolant Temp

B965

GY

Level Finish Sol

441

OR

Eng Coolant Temp Guage

K906

GN

Swing Brake Sol - Signal

442

GY

Hyd System Temp Guage

K915

GN

Fine Swing SW - E/P Controller

CB-214D, CB-224D, and CB-225D Vibratory Compactor Electrical System CB-214D: 1TZ1-UP

CB-224D: 8RZ1-UP

CB-225D: 9FZ1-UP

©2000 Caterpillar All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols Component Location Schematic Location

Component

Machine Location

Comonent

Schematic Location

Machine Location

Alternator

D-12

8

Solenoid - Drum Select

A-10

19

Battery

F-11

10

Solenoid - Flow Divider

B-9

25

Breaker - Alternator Cicuit

E-7

2

Solenoid - Fuel Shutoff

A-11

20

Breaker - Light Circuit

E-7

2

Solenoid - Interlock

A-11

18

Control - Handle VIB

A-5

15

Solenoid - Neutral/Brake

A-10

21

Flasher

F-3

3

Solenoid - VIB On/Off

A-10

19

Fuse Block

F-4/5

3

Starter

F-10

9

Glow Plugs

B-12

20

Switch - Brake

B-1

1

Gound

B-11

19

Switch - Cool Temp

A-11

20

Ground - Chassis

E-12/F-12

23/11

Switch - Drum Select

E-1

1

Ground - Engine

F-12

11

Switch - Emulsion

F-1

1

Ground - Frame

C-9

24

Switch - Flow Divider

A-8

26

Ground - Front/Rear

E-12

23

Switch - Hazard

D-1

1

Hour Meter

E-7

2

Switch - Horn

C-1

1

Lights - Warning

C-1

1

Switch - Hyd Oil Temp

B-8

22

Pump - Emulsion Spray

A-7

5

Switch - Key

B-1

1

Pump - Water Spay (225 Only)

A-7

4

Switch - Light

F-2

1

Pump - Water Spay (214, 224 Only)

A-7

6

Switch - Neutral

A-5

14

Relay - Brake 1

A-3

14

Switch - Neutral Backup

A-12

18

Relay - Brake 2

A-3

14

Switch - Oil Pressure

A-11

20

Relay - Fan Motor

A-4

14

Switch - Seat

A-6

16

Relay - Interlock 1

A-3

14

Switch - Start Aid

D-1

1

Relay - Interlock 2

A-2/E-7

14

Switch - Turn Signal

E-1

1

Relay - Main Power

E-8

2

Switch - Water Spray

E-1

1

Relay - Spray

A-4

14

Timer

F-3

3

Relay - Starter

E-8

2

Turn Signal Indicator

D-1

1

Relay - Starter

A-2/E-7

14/2

VIB Lamp Indicator

D-1

1

Electrical Schematic Symbols And Definitions

A

AA

4 25

26

19 21

18

23

Pressure Symbol

9

20

8

6

2

Level Symbol

Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Flow Symbol Pin or Socket Number

10

2

11

24

15

Temperature Symbol

17

3 14 5

Receptacle

T

1 16

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

22

Plug

1 2

1 2

1

Wire, Cable, or Harness Assembly Identification

Component Part Number

Single Wire Connector

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). C

A

A 325-PK-14

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition. Pin

Normally closed switch that will open with an increase of a specific condition.

AA 1

9X-1123 325-PK-14

Wire Color

Socket

2

200-BK-14

Circuit Number Identification

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

Wire Gauge

Electrical Schematic Symbols And Definitions The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Machine locations are repeated for components located close together. A Located in the cab. B Located in the lefthand console.

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

15

C Located in the righthand console.

1

D Located on or near relay panel.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

No circle indicates that the wire cannot be disconnected from the component. 3 16 19 2

14 22

20

18 5

Connector Location

CONN 1

Schematic Location D-9

Machine Location 25

CONN 2

C-9

25

CONN 3

E-5

24

CONN 4

E-5

24

CONN 5

D-5

24

CONN 6

C-5

24

Connector Number

21

6 4

T

10

8

26

This indicates that the component has a wire connected to it that is connected to ground.

17

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

9

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

24 11 25

23

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

The connectors shown in this chart are for harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Machine Harness Connector And Component Locations

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.


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