Cat Electrical 621G Wheel Tractor-Scraper Electrical System Schematic Manual - PDF DOWNLOAD

Page 1

Component Identifiers (CID)¹ List Component Tractor Power Train Control (MID No. 027)²

CID 0190 0248 0269 0444 0562 0590 0596 0700 0701 0702 0707 0708 0718 0967 1326 1429 1430 1431 1432 1433 1631

Wire Description Wire Number

Engine RPM Sensor CAT Data Link Sensor Power Supply Starting Motor Relay Caterpillar Monitoring System Engine Electronic Control Module Machine Control Electronic Control Module Position Sensor (Transmission Gear) Position Sensor (Transmission Gear) Transmission Gear Lever Solenoid Valve (Upshift) Solenoid Valve (Downshift) Transmission System Machine Application Location Code Incorrect Pressor Sensor (Tractor Air) Pressor Sensor (Scraper Air) Pressure Sensor (Brake Air Supply) Solenoid Valve (Tractor Parking Brake) Solenoid Valve (Scraper Parking Brake) Solenoid Valve (Brake Air Supply) Level Sender (Fuel) Temperature Sensor (Transmission Oil) Data Link Sensor Power Supply Alarm (Action) Lamp (Action) Display Data Link Display Power Supply

Implement Electronic Control (MID No. 039)² 0168 0248 0358 0600 0968 1275 1276 1277 1278 1279 1280 1281 1282 1283 1284 1285 1286 1287 1288 1289 1291 1292 1293 1294 1295 1296 1297 1299 1300 1322 1423 1424

Description

Wire Number

Electrical System Voltage Cat Data Link Solenoid Valve (Pilot Pressure Supply) Temperature Sensor (Hydraulic Oil) Lamp (Transmission Hold) Proportion Solenoid (Bowl Up) Proportion Solenoid (Bowl Down) Proportion Solenoid (Apron Raise) Proportion Solenoid (Apron Lower) Proportion Solenoid (Ejector Forward) Proportion Solenoid (Ejector Reverse) Position Sensor (Bowl Control) Position Sensor (Apron Control) Position Sensor (Ejector Control) Position Sensor (Elevator Control) Proportion Solenoid (Auger Forward) Proportion Solenoid (Auger Reverse) Proportion Solenoid (Elevator Speed) Solenoid Valve (Bail) Solenoid Valve (Cushion-Hitch) Trigger Switch (Bail) Push Switch (Transmission Hold) Push Switch (Cushion-Hitch) Lamp (Ejector Return) (Indicator) Lamp (Apron Float) (Indicator) Lamp (Tractor Mode) (Indicator) Lamp (Scraper Mode) (Indicator) Proportion Solenoid (Elevator Speed) Proportion Solenoid (Elevator Direction) Toggle Switch (Auger Reverse) Trigger Switch (Elevator Setpoint) Toggle Switch (Auger Forward)

Component

Machine Location 39

Alarm - Backup

E - 15

1

Sensor (Sc) - Hydraulic Temp

C-8

740

OR

Scraper Xmsn Gear 3

Alternator (Tr)

G-5

3

Sensor (Tr) - Converter Oil Temperature

I-5

26

102

RD

Unswitched Battery +

741

YL

Scraper Xmsn Gear 4

Battery (Tr) - (2)

F-6

5

Sensor (Tr) - Trans EOS

I-5

23

103

RD

Unswitched Battery +

742

GN

Scraper Xmsn Gear 5

Battery (Tr) - Backup (2)

F-6

5

Solenoid - A/C Compress

H-4

3

105

RD

Unswitched Battery +

743

PU

Neutral Run SW

Control - Engine ECM

H-3

7

Solenoid - Apron Lower

F-6

I

108

BU

SW Battery + (Prelube Relay)

744

BU

Scraper Xmsn Upshift Sol

Control - Stop/Tail Lamp

G-7

9

Solenoid - Apron Raise

F-6

I

109

OR

Unswitched Battery +

745

GY

Scraper Xmsn Downshift Sol

35

Solenoid - Bowl Down

F-6

I

110

RD

Unswitched Battery +

746

PK

Scraper Xmsn Sync Sol

E-6

I

111

YL

SW Battery + (Cigar_Lighter)

A700

OR

Digital Sensor Power +8V

112

PU

SW Battery +

A701

GY

Injector 1

113

OR

+Battery (Tractor Ems)

A702

PU

Injector 2

114

RD

SW Battery + (Horn Relay Pwr)

A703

BR

Injector 3

115

PK

SW Battery + (Spare)

A704

GN

Injector 4

116

BR

SW Battery + (Diff Lock SW)

A705

BU

Injector 5

Control Circuits (Continued)

117

YL

SW Battery + (Side Flood Lamp)

A706

GY

Injector 6

118

GY

SW Battery + (Wipers)

A707

PU

Injector 7

Ground - Chassis

G-5

Ground - Chassis (2)

F-4

36

Ground - Engine (2)

G-5

3

Solenoid - Cushion Hitch

D-9

28

Ground - Engine (3)

E-2

16

Solenoid - Ejector Forward

E-6

I

Horn - Fwd High

D-1

10

Solenoid - Ejector Reverse

E-6

I

Horn - Fwd Low

D-1

11

Solenoid - Forward Auger

E-9

48

Injectors

G-5

12

Solenoid - Pilot

D-7

J

Junction Block - Crank/Charge

G-5

M

Solenoid - Reverse Auger

E-9

48

Lamp - Bowl Flood

B-6

13

Solenoid (Sc) - Park Brake

B-8

49

E-5

14

Solenoid (Tr) - Downshift

D-7

J 29

YL

SW Battery + (12V Converter)

A708

BR

Injector 8

122

BU

SW Battery + (Air Dryer)

A745

WH

Fuel Pressure

Module - A/C Protection

H-4

37

Solenoid (Tr) - Start Aid

C-1

123

WH

SW Battery + (Bowl Flood Lamp)

A746

PK

Turbo Outlet Press Sensor

Motor - Fuel Pump

B-8

38

Solenoid (Tr) - Upshift

D-7

J

D-2

A

Suppressor - Arc (Cushion Hitch)

D-9

28

GN

SW Battery + (A/C)

A747

125

OR

SW Battery + (Fuel Pump)

126

PK

Battery + (24V)

128

PK

129 130 133 146

Motor - Front Washer

GY

Atmospheric Press Sensor

A751

YL

Fuel Temp Sensor

Motor - Rear Washer

C-2

A

Switch - Motorcase Filter

D-9

50

E707

GN

Display Module Pwr Supply

Motor (Tr) - Starter

G-5

16

Switch - A/C Hi Pressure

H-4

37

SW Battery + (Scraper)

E708

PK

Display Module Clock

Receptacle (Tr) - AuxStart

G-5

36

Switch - A/C Lo Pressure

H-4

37

BU

SW Battery + (Spare)

E767

BU

Aug Fwd Sol

Resistor (Tr) - Starter/Diagnostic

H-5

16

Switch - Auger Reverse

D-9

51

GN

SW Battery + (Spare)

E790

PK

Sol Ret

Sender - Fuel Level

B-8

20

Switch - Charge Pump Filter

E-7

52

RD

Unswitched Battery +

E793

BU

Ata Data Link -

Sensor - Transmission Speed

C-7

M

Switch - Differential Pressure

I-5

30

RD

SW Battery + (Spare)

E794

YL

Ata Data Link +

E-6

G

147

PU

SW Battery + (Spare)

E795

YL

Engine Oil Temp

M

Switch - Ejector Kickout Press

148

WH

Heat A/C Fan On

E796

GN

Rail Pressure

E-7

53

150

RD

Unswitched Battery + (Eng)

E797

WH

Rail Pressure Control Ret

165

RD

SW Battery + (Spare)

E798

PK

Rail Pressure Control

Ground Circuits

E799

BR

3.5A Driver Return

Main Chassis Ground

F700

BU

3.5A Pwm Driver

BK BK

Ground (Tractor Ems)

F701

BR

3.5A On/Off Driver

Sensor - Atmosphere Pressure

F-1

Sensor - Backup Cam S/T

F-1

M

Switch - Pump Case Drain

Sensor - Coolant Temperature

G-1

M

Switch - Supl. Steer Flow

C-8

31

Sensor - Engine Oil Pressure

G-1

M

Switch (Sc) - Park Brake

B-8

19

Sensor - Fuel Temperature

G-1

M

Switch (Tc) - Ground Level Shutdown

C-1

41

Sensor - Inlet Air Temperature

G-1

M

Switch (Tr) - Actual Gear

C-7

42

Sensor - Turbo Inlet Pressure

I-5

24

Switch (Tr) - Coolant Flow

F-1

M

Sensor - Turbo Outlet Pressure

G-1

M

Switch (Tr) - Disconnect

F-5

36

Switch (Tr) - Engine Oil Fuel Pump Pres

H-5

16

Switch (Tr) - Parking Brake

C-7

J

202

BK

-Battery (Gnd)

F702

GN

Throttle Sensor

203

BK

Chassis Ground

F703

GY

Mic Spare

Sensor - Primary Cam S/T

F-1

M

Sensor (Sc) - Air Pressure

B-8

19

204

BK

Ground (Scraper Ems)

F704

OR

Mic Spare

207

BK

Starter Diagnostics Ground

F705

PK

Mic Spare

228

BK

Fuel Level Sender Ret

F706

PU

Mic Spare

229

BK

-Battery

F707

WH

Throttle Lock Lamp

231

BK

Xmsn SW

F708

YL

Ether Start Valve Relay Engage

290

BK

Service SW

F709

BU

Prelube Relay Engage

291

BK

Clear SW

F710

BR

Mic Spare

A234

BK

Can Sheild

F711

GN

Can Data Link +

A251

BK

-Battery

F712

GY

Can Data Link -

Basic Machine Circuits

F713

OR

Mic Spare

BU

Starter To Starter Resistor

F714

PK

Turbo Inlet Press Sensor

302

OR

Starter Resistor To Diagnostic

F715

PU

Ground Level Shutdown (No)

304

WH

Starter Relay To Starter

F716

WH

Ground Level Shutdown (Nc)

306

GN

Scraper Start Relay/Prelube

F717

YL

Throttle Lock SW (Lock Off)

307

OR

Ecm Keysw (Mac-14)

F718

BU

Throttle Lock SW (Lock On)

308

YL

Ecm Keysw (Abl)

F719

BR

Mic Spare

310

PU

Scraper Start Aid Sol Engage

F720

GN

Start Aid SW

311

WH

Scraper Coolant Temp SW

F721

GY

Mic Spare

320

OR

Horn Relay Coil To Horn SW

F722

OR

Mic Spare

322

GY

Warning Horn (Forward)

F723

PK

Bottom S/T Sensor +

323

WH

Fuel Pump Pwr

F724

PU

Top S/T Sensor +

324

BU

Diff Lock Sol Pwr

F725

WH

Mic Spare

326

PU

Scraper Eng Shutdown

F726

YL

Injector Common 1

327

PK

Engine Shutdown Sol (Scraper)

F727

BU

Injector Common 2

A309

GY

Fuel Pump Enable

F728

BR

Injector Common 5

Monitoring Circuits

F729

GN

Injector Common 6

Circuit Breaker Symbol

Flow Symbol

Level Symbol

Temperature Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Solenoid - Bowl Up

120

124

T

Pressure Symbol

Lamp - Cutting Edge Flood

Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component. This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

621G Wheel Tractor-Scraper Electrical System

Sender - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

ALP 1-UP (Machine) ANG1-UP (Scraper)

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols * Harness identification letter(s) and a serializing code. The "C" stands for connector and the number indicates which connector in the harness.

Harness identification code This example indicates wire 135 in harness "AG".

Machine locations are repeated for components located close together. F = Located around pilot manifold. Tr = Tractor G = Located under platform. Sc = Scraper I = Located on Implement Valve. A = Located inside of cab. J = Located around Top of XMSN. B = Located inside of right console. K = Located around Top of Scraper XMSN. C = Located inside of left console. L= Located in Cab Headliner. D = Located around relay panel. M =Located on Tractor Engine. E = Located around hydraulic oil tank.

Wire, Cable, or Harness Assembly Identification Part Number For L-C12* AG-C4* Connector Assembly 3E-5179 111-7898 325-A135 PK-14 1

* * AG-C3 C-C4 130-6795 130-6795 325-A135 PK-14 Socket

Pin

Single Wire Connector

Wire Gauge

Wire Color

Receptacle

Fuse

Plug

Ground Circuit Connection Number Identification

2

200-L32 BK-14 Pin or Socket Number

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Volume 1

1 2

105-9344 Component Part Number

Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Printed in U.S.A.

© 2001 Caterpillar All Rights Reserved

403

GN

Alternator (R) Terminal

F732

PK

Backup Camshaft Speed/Timing

405

GY

Scraper Eng Oil Press SW

F780

PK

Operator Park Brake SW

410

WH

Action Alarm (Tractor Ems)

F789

YL

Sol Ret

411

PK

Action Lamp (Tractor Ems)

F790

BR

Sol Ret

412

BU

Coolant Flow SW

J764

BK

SW And Sensor Gnd Ret

417

GY

Supplemental Steering SW

J766

PU

Gnd For "SWitch To Gnd"

419

YL

Tractor Park Brake Press SW

J767

GY

Sensor Ret

420

OR

Fuel Filter Restrict

K742

OR

Top Drive Gear SW

3E-1906

Solenoid:

Air Conditioner Clutch

Ejector Fwd Sol

3E-6332

Solenoid:

Tractor Start Aid

3E-7842

Resistors:

Starter Motor

9G-1950

Resistor:

Blower

9X-9482

Solenoid:

Scraper Park Brake Brake Air Supply Differential Lock Tractor Park Brake

122-1134

Solenoid:

Elevator Enable Pilot

144-6292

Solenoid:

144-9527

Solenoid:

Downshift Upshift Auger Forward Auger Reverse

152-8339

Solenoid:

Cushion Hitch

32.6 ± 1.6

156-2829

Solenoid:

Bowl Down Bowl Up Ejector Rev Ejector Fwd Apron Lower Apron Raise

5.0 ± .3

162-8350

Sender:

191-3005

Solenoids:

421

BU

Action Lamp (Scraper Ems)

R713

OR

441

OR

Scraper Eng Coolant Temp Sender

R714

BU

Ejector Rev Sol

444

BU

Torque Converter Temp Sensor

R715

GN

Bowl Up Sol

445

GN

Torque Converter Temp Sender

R716

PK

Bowl Down Sol

447

PK

Fuel Level Sensor

R717

BR

Apron Raise Sol

450

YL

Eng Speed Sensor +

R720

GY

Apron Lower Sol

451

BR

Eng Speed Sensor -

R721

YL

Ejector Cylinder Press SW

C413

YL

Display Module Data

R722

PU

Pilot Sol

C414

BU

Output

R732

BR

Hydraulic Oil Temp Sensor

C436

BU

Auger Filter SW

R733

GN

Neutral Run SW Jumper

Resistor, Sender and Solenoid Specifications Part No.

29

36

10 58

WH

Pilot Air Press Sensor

C465

OR

Tractor Air Press Sensor

R736

PK

Scraper Park Brake Press SW

E453

BU

Motor Case Filter SW

R737

YL

Scraper Eng Start (Cab)

R738

BU

Scraper Eng Ether Aid (Cab)

F 44

R739

GN

Scraper Eng Shutdown (Cab)

501

GN

Front Wiper (Lo)

R741

GN

Scraper Mode Select Lamp

502

OR

Front Wiper (Hi)

R742

YL

Tractor Mode Select Lamp

503

BR

Rear Wiper (Park)

R745

OR

Apron Float Lamp

504

YL

Rear Wiper (Lo)

R748

BR

Ejector Return Lamp

505

BU

Rear Wiper (Hi)

R749

BU

Apron/Elev Joystick Command

506

PU

Front Washer

R750

GN

Ejector Joystick Command

507

WH

Rear Washer

R752

YL

Bowl Joystick Command

508

PU

Left Radio Speaker

R756

WH

Cushion Hitch SW (No)

Schematic Location

Machine Location

509

WH

Left Radio Speaker Common

R757

BR

Cushion Hitch SW (Nc)

511

BR

Right Radio Speaker

R758

PK

Gear Hold SW (No)

CONN 1 CONN 2 CONN 3 CONN 4 CONN 5

I-7 H-7 F-4 E-4 C-4

E E E E G

512

GN

Right Radio Speaker Common

R759

BU

Gear Hold SW (Nc)

515

GY

Blower Motor (Hi)

R760

GN

Bail/Aug Fwd/Elev Set SW (No)

516

GN

Blower Motor (Med)

R761

YL

Bail/Aug Fwd/Elev Set SW (Nc)

517

BU

Blower Motor (Lo)

R762

GY

Tractor Mode Select SW

CONN 13

E - 10

21

521

YL

A/C SW To A/C Press SW

R763

BU

Scraper Mode Select SW

CONN 15

D-8

55

522

WH

A/C Compressor To Thermostat

R764

WH

Gear Hold Lamp

CONN 17 E-7 48 CONN 18 D-7 J CONN 19 C-7 J CONN 20 B-7 56 CONN 21 B-6 54 CONN 22 B-6 56 CONN 23 C-6 42 CONN 24 D-6 14 CONN 25 E-6 31 CONN 26 B-5 E CONN 27 D-4 J CONN 28 I-3 M CONN 29 C-2 57 CONN 30 C-2 57 CONN 31 D-2 58 CONN 32 E-2 58 CONN 33 E-2 58 CONN 34 H-2 M CONN 35 H-2 M CONN 58 I-2 M The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

537

GN

Flasher Control

R765

OR

Aug Rev SW (Nc)

592

BU

+12V Pwr

R766

PU

Aug Rev SW (No)

597

PU

Hi Press SW To Lo Press SW

R767

YL

Service Brake Press SW Jumper

A513

PK

+12V Memory

X796

PU

Backup Alarm

A519

GN

Cushion Hitch Sol

892

BR

Cat Data Link (-)

A523

PU

Temp Potentiometer Pos 1

893

GN

Cat Data Link (+)

A524

BR

Temp Potentiometer Pos 2

F835

BU

Operator SW

A525

GN

Temp Potentiometer Pos 3

H807

YL

On/Off Driver Ret 1-4 (Abl)

A526

PK

Electronic Water Valve Actuator

J807

BK

Proportional Ret 1-4 (Abl)

A527

BU

Electronic Water Valve Actuator

J808

BK

Proportional Ret 5-8 (Abl)

A528

YL

Electronic Water Valve Actuator

J809

BK

Proportional Ret 9-12 (Abl)

A529

WH

Electronic Water Valve Actuator

J813

BK

Proportional Ret 13-16 (Abl)

A530

OR

Electronic Water Valve Actuator

J814

BK

Proportional Ret 17-20 (Abl)

A535

GN

Throttle Lock Sol

918

OR

Eng Ovrspd Lamp And Alarm

A572

PK

Lo Press SW To Controller

919

GN

Eng Ovrspd Test SW

C558

BU

Front Wiper SW Jumper

993

BR

Analog Sensor Ret

C559

GN

Rear Wiper SW Jumper

994

GY

Oil Pressure Sensor

E554

PK

Controller To A/C Clutch

995

BU

Eng Coolant Temp Sensor

996

GN

Eng Speed/Timing Sensor Pwr

601

GY

Scraper Dash Lamp

997

OR

Machine Analog Sensor Pwr +5V

602

WH

Dome Lamp

998

BR

Digital Sensor Ret

604

OR

Stop Lamp Signal

999

WH

Primary Cam S/T Sensor

605

YL

Left Turn Lamp

A958

WH

Tractor Park Brake Sol

606

GY

Right Turn Lamp

C967

BU

Inlet Air Temp Sensor

608

GN

Bowl Flood Lamp

C992

PU

Service Brake Press SW

609

YL

Side Flood Lamp

E965

BU

Top S/T Sensor -

610

OR

High Beam Relay Engage

E966

YL

Top S/T Sensor +

611

PU

High Beam Headlamp

E973

GY

Retarder Press SW

614

PU

Park/Tail/Dash Lamp

K901

WH

Air Compressor Solenoid

619

GN

Low Beam Headlamp

K927

BU

Sol Return (Mac-14)

Lighting Circuits

639 640

WH GN

Left Stop/Tail Lamp Right Stop/Tail Lamp

K966 K968

PU GN

Elev En/Aug Rev Sol Auger Slip Limit SW

661

GN

Tachometer Back Light

K969

GY

Scraper Slip Limit Sol

662

YL

Speedometer Back Light

K970

OR

Elevator Speed Sol

663

GY

Quad Gage Back Light

L983

WH

Injector Common 1

L984

OR

Injector Common 3

Control Circuits 703

BU

Tractor Xmsn Upshift Sol

L985

YL

Injector Common 5

704

GY

Tractor Xmsn Downshift Sol

M904

OR

Calibration Press SW (No)

709

OR

+10V Sensor Power Supply

M905

WH

Calibration Press SW (Nc)

710

GN

Xmsn Output Speed

M997

PU

Gear Selector

721

BR

Tractor Xmsn Gear 1

N940

BU

Engine Analog Sensor Pwr +5V

722

WH

Tractor Xmsn Gear 2

N941

YL

Engine Analog Sensor Ret

723

OR

Tractor Xmsn Gear 3

N942

OR

Mic Spare

724

YL

Tractor Xmsn Gear 4

N943

BR

SWitch 1 (Spare)

725

GN

Tractor Xmsn Gear 5

N944

PU

Tractor Eng Coolant Flow SW Ret

726

BU

Xmsn Gear Ground Verify

N948

GN

Scraper Park Brake Sol

738

BR

Scraper Xmsn Gear 1

P988

OR

Bail/Elevator Direction Sol

739

WH

Scraper Xmsn Gear 2

P991

PK

Operator SW (Scraper_Ems)

16

27

11

41

31

28 35

48 51

6

23

1 K

13

19

9

22

34

14 I

L

21

25 56

32

8

15

H 49

40

17

2

38

52

42

Component Description

33

53

43

B D

57

J

50

47

R734

Front Wiper (Park)

39 55

3

Scraper Air Press Sensor

BR

26

12

M

37

BU

500

54

24

7

20

30

5

C457

Accessory Circuits

Connector Number

Schematic Location

Unswitched Battery +

301

Connector Location for Vol 1.

Machine Location

RD

201

Engine Monitor System (MID No. 036)²

Component

Schematic Location

101

200

0001 Injector Cylinder 1 Solenoid 0002 Injector Cylinder 2 Solenoid 0003 Injector Cylinder 3 Solenoid 0004 Injector Cylinder 4 Solenoid 0005 Injector Cylinder 5 Solenoid 0006 Injector Cylinder 6 Solenoid 0091 Throttle Position signal 0100 Engine Oil Pressure 0110 Engine Coolant Temperature 0168 System Voltage High 0172 Intake Manifold Air Temp 0174 Fuel Temperature 0190 Loss of Engine Speed Signal 0248 CAT Data Link 0253 Personality Module mismatch 0254 Electronic Control Module 0261 Engine Timing Calibration required 0262 Volt Sensor Supply Short 0263 Digital Sensor Supply Short 0267 Incorrect Engine Shutdown Switch inputs 0268 Check Programmable Parameters 0273 Turbo Outlet Pressure 0274 Atmospheric Pressure 0275 Right Turbo Inlet Pressure 0342 Secondary Engine Speed Signal 0545 Ether Start Relay 0548 Throttle Lock Lamp 0549 Inncorrect Throttle Lock Switch inputs 0596 Unable to communicate with Machine ECM 0799 Need Service Tool update ¹ The CID is a diagnostic code that indicates which component is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Description

Electrical Schematic Symbols And Definitions

RENR1514-01 June 2001

Component Location (Vol 1) Wire Color

Power Circuits

Tractor CAT Monitor System (MID No. 030)² 0096 0177 0248 0263 0271 0324 0819 0821

Wire Color

G

A E

45

4

C

Resistance (Ohms)¹ 17.6 ± 0.6 6 150 ± 7.5 Overall 2 ± .1 Tap 1.0 ±. .05 42.4 ± 2.1

41.9 32.6 ± 1.6 32.6 ± 1.6

Empty: 92 to 98 Full: 0 to 3 1.06 ± .053

Fuel Level Injector

¹ At room temperature unless otherwise noted.

Off Machine Switch Specification Part No.

13 43

L

56

A

28 8

F

G

B 37 29

30

24

7 12

3

C

M

41 44

11 10

36 5

27 57 46

I

35

6

J

51

22 49

1

2

21

48

15

19

38

10000 kPa MIN (1450 psi MIN)

1-3 Normally Closed 1-2 Normally Open

517 ± 35 kPa (75.0 ± 5.1 psi)

448 ± 35 kPa (65.0 ± 5.1 psi)

1-3 Normally Closed 1-2 Normally Open

Tractor Park Brake Scraper Park Brake

107-0612

Engine Oil Fuel Pump

93 ± 21 kPa (13.5 ± 3 psi)

70 ± 21 kPa (10.2 ± 3 psi)

Normally Open

109-0260

Motor Case Filter Charge Pump Filter Pump Case Drain Filter

124 ± 14 kPa (18 ± 2 psi)

82 kPa MIN (12 psi MIN)

Normally Closed

114-5333

AC High Pressure

119-7870

Supl Steering Flow

275 to 1750 kPa¹ (40 to 255 psi.) 4 grams MAX (0.1 oz MAX) At screw head 83 kPa MAX (12 psi.) 362 to 29 mN (1.30 to 0.10 oz) 137.9 ± 13.8 kPa (13.4 ± 3 psi) 103.4 ± 13.8 kPa (15 ± 2 psi.)

--1.5 grams MIN (0.5 oz MIN) At screw head 48 ± 20 kPa (7 ± 2.9 psi)

125-9352

23

11700 ± 170 kPa (1696 ± 24.6 psi)

8T-9792

33

17 42

Normally Closed

Ejector Kickout Pressure

Stop Lamp Pressure

52 26

Contact Position

55 ± 20 kPa (8 ± 2.9 psi)

3E-7799

40

25

Deactuate

3E-2034

H

9

K

14

53 31

16

45

4

54

55 39

E

32

34

20

Actuate 80 kPa MAX (11.6 psi.)

Tractor Service Brake Scraper Service Brake

50 47

Function

134-6054

Coolant Flow

144-5661

Differential Pressure

149-6371

A/C Lo Pressure

303 mN MIN (1.08 oz MIN) 70 ± 21 kPa (10 ± 3 psi) 34.5 ± 7 kPa (5 ± 1 psi.)

Normally Open² Normally Open Normally Open Normally Open Normally Open Normally Open

¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25 psi). ² Contact Position at the contacts of the harness.

Machine Harness Connector And Component Locations Failure Mode Identifiers (FMI)¹ FMI No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Failure Description Data valid but above normal operational range. Data valid but below normal operational range. Data erratic, intermittent, or incorrect. Voltage above normal or shorted high. Voltage below normal or shorted low. Current below normal or open circuit. Current above normal or grounded circuit. Mechanical system not responding properly. Abnormal frequency, pulse width, or period. Abnormal update. Abnormal rate of change. Failure mode not identifiable. Bad device or component. Out of calibration. Parameter failures. Parameter failures. Parameter not available. Module not responding. Sensor supply fault. Condition not met. Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Monitoring System Modes Mode of Operation

Mode Number

Operator

0

Machine Code

1

Parameter Display

2

Diagnostic Servicing

3

Digital Tattletale

4

Units

5

Related Electrical Service Manuals Title Alternator (Tractor):

Machine Code

Form Number 3E-7577

SENR 4100

Tractor Transmission Control:

SENR 4097

Implement Control:

SENR 4099

Engine Control:

RENR 2318

Starting and Charging:

Machine

Code

621G

44

621G With Auger Attch.

42

SENR 7507

CAT Monitoring System:

Starter Motor Tractor:

SENR 2947 6V-0890

SENR 3860


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