Cat Electrical 5230 Front Shovel Electrical System Schematic Manual - PDF DOWNLOAD

Component Identifiers (CID¹) Machine Control (MID² 39) Component

CID

Connector Location Wire Description Wire Number

Wire Color

Description

Wire Number

Wire Color

Resistor, Sender and Solenoid Specifications

Schematic Location

Machine Location

CONN 1

C-15

36

CONN 2

C-15

36

Connector Number Description

RENR2697 April 2000

Component Description Solenoid:

Cooler Blocker

33.7 ± 1.0

3T-3123

Resistor:

Dimmer

25.0 ± 0.3

Solenoid:

CAT Data Link

0291

Engine Fan Solenoid

101

RD

Bat (+)

655

GN

Dome Lamp 3-Way Jumper

CONN 3

D-15

40

5T-4434

0292

Hydraulic Fan Solenoid

102

BU

Hd Lmp

656

GY

Dome Lamp 3-Way Jumper

CONN 4

D-15

40

0295

Machine Control

103

YL

Aux Boom Lamp Relay

657

YL

Service Lamps - Compartment

7T-4003

Resistor:

AirStart Autolube Defroster

CONN 5 Service Center Attachment

F-15

41

7T-9074

Solenoid:

Forward Horn Valve

CONN 6 Service Center Attachment

F-15

41

CONN 7

D-14

13

7T-9746

Solenoid:

Boom Lower Value Warm Up Valve

A-13 A-13 C-13

26 26 42

Lighting Circuits (Continued)

Power Circuits

0371

Horn Solenoid

105

BR

Key Sw

0372

Bucket Open Solenoid

108

BU

Wipers

0373

Bucket Close Solenoid

109

OR

Alt Output (+) Term.

0374

Swing Brake Solenoid

0376

Travel Alarm Solenoid

0377

Travel Brake Solenoid

0378

658

BR

Walkway Lamp

709

OR

Sensor Power Supply

Control Circuits

112

PU

Main Power Rly Output

786

GN

Eng Speed Cont - Hi Press Sw

113

OR

Opr Mon Panel VIMS B+ Switched

791

PK

Eng Speed Control Lo Sol

115

PK

House Lamp

A700

OR

Digital Sensor Power(+8V)

CONN 8 VIMS Serial Port CONN 9 ECAP Service Tool (Engine) CONN 10

116

BR

Machine Control

A701

GY

Injector #1

CONN 11

C-13

42

Autolube Solenoid

117

YL

Ladder Lamp

A702

PU

Injector #2

CONN 12

G-13

A³

0379

Autolube Pressure Sensor

118

GY

Service Lamp

A703

BR

Injector #3

CONN 13

H-13

A³

0463

Dual Pressure Relief Solenoid

119

PK

Engine Lamp

A704

GN

Injector #4

CONN 14

H-13

43

0558

Autolube Relay

120

YL

Converter

A705

BU

Injector #5

Air Dryer

A706

GY

Injector #6

44

Boom Float Relay

BU

I-13

0559

122

CONN 15

GN

A/C

A707

PU

Injector #7

I-13

44

Harness Code

124

CONN 16

0650

127

OR

Lube

A708

BR

Injector #8

CONN 17 Telemetry Serial Port

G-11

D

0733

Cooler Blocker Solenoid

135

BU

Converter Output Circuit Breaker

A709

OR

Injector #9

CONN 18 Cab Serial Port

G-11

D

0736

Automatic Engine Speed Control (AESC)

138

GN

Auto Lube Pump

A710

GY

Injector #10

CONN 19 ECAP Service Tool Connection

G-11

D

142

BU

Float/Implement

A711

PU

Injector #11

CONN 20

F-11

A¹

149

PU

Boom Lamp

A712

BR

Injector #12

CONN 21

E-10

12

150

OR

Bat (+)

A713

GN

Injector #13

CONN 22

F-10

12

156

YL

Defrosters

A714

BU

Injector #14

177

OR

Main Breaker

A715

GY

Injector #15

CONN 23

G-10

D

A716

PU

Injector #16

CONN 24

H-10

D

YL

Injector Common #1 and #3

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Component Identifiers (CID¹) Engine Control (MID² 36) Component

CID

Cylinder 1 Cylinder 2 Cylinder 3 Cylinder 4 Cylinder 5 Cylinder 6 Cylinder 7 Cylinder 8 Cylinder 9 Cylinder 10 Cylinder 11 Cylinder 12 Cylinder 13 Cylinder 14 Cylinder 15 Cylinder 16 Throttle Switch Inputs Oil Pressure Signal Crankcase Pressure Coolant Temperature Electrical System Voltage Engine RPM Signal CAT Data Link Personality Module Engine ECM Timing Calibration Analog Sensor Supply Digital Sensor Supply Shutdown Inputs System Parameters Turbocharger Outlet Pressure Atmospheric Pressure Turbocharger Inlet Right Pressure Turbocharger Inlet Left Pressure Timing Calibration Aftercooler Temperature Engine Fan Pump Pressure Start Aid Relay Start Aid Hold Relay Throttle Lock Lamp Power Shift Pressure Power Shift Solenoid Hydraulic Temperature

0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0091 0100 0101 0110 0168 0190 0248 0253 0254 0261 0262 0263 0267 0268 0273 0274 0275 0276 0277 0279 0290 0545 0546 0548 0580 0581 0600

¹ The CID is a diagnostic code that indicates which component is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Component Identifiers (CID¹) for VIMS (MID² 49, 57, 58) Component

CID

Ground Circuits

CONN 25

I-10

D

Injector Common #2 and #4

CONN 26

I-10

D

Injector Common #5 and #7

CONN 27

I-10

D

YL

Injector Common #6 and #8

CONN 28

B-9

13

OR

Injector Common #9 and #11

CONN 29

E-9

B

PK

Injector Common #10 and #12

CONN 30 Diagnostic Connector

I-8

E

A735

WH

Injector Common #13 and #15

CONN 31

G-8

E

XMSN Ctrl Ident Code 2

A736

YL

Injector Common #14 and #16

BK

XMSN Ctrl Ident Code 3

A746

PK

Turbo Outlet Pressure

CONN 32

C-8

40

280

BK

XMSN Ctrl Ident Code 4

A747

GY

Atmospheric Pressure

CONN 33

A-7

5

A209

BK

HEX Machine Control Gnd

A748

GY

Timing Wheel Cal

CONN 34

G-7

E

A755

PK

Throttle Sw #1

CONN 35

C-7

13

200

BK

Main Chassis

A729

201

BK

Opr Mon Panel VIMS

A730

OR

203

BK

Chassis Diagnostic

A731

WH

207

BK

Starter Diagnostic

A732

229

BK

Bat (-)

A733

276

BK

XMSN Ctrl Ident Code 0

A734

277

BK

XMSN Ctrl Ident Code 1

278

BK

279

Basic Machine Circuits 306

GN

Start Rly Sol to Neut Start or Key Sw

A756

BU

Throttle Sw #2

CONN 36

C-7

13

307

OR

Key to Neut Start or VIMS Sensor Mod

A757

GY

Throttle Sw #3

CONN 37

C-7

13

308

YL

Main Power Rly Coil

A758

BR

Throttle Sw #4

CONN 38

C-6

40

310

PU

Start Aid Sw to Sol

A768

BU

Pump Control Valve #1 (+)

CONN 39

C-6

40

311

WH

Start Aid Sol to Temp Sw

A771

PU

Float Sw

CONN 40

C-6

42

315

GN

Start Aid Breaker to Rly

B770

YL

Fan Control Solenoid Positive

317

YL

Start Aid Rly to Sol

B771

BR

Power Shift Solenoid

CONN 41

C-6

5

321

BR

Bckp Alarm Lamp

D772

BR

Crank

CONN 42

C-5

5

322

GY

Warning Horn

E703

WH

Alarm Cancel

CONN 43

E-5

10

360

GN

Engine Shutdown Signal C

E706

OR

AEC Enable Sw

CONN 44 VIMS Serial Port

F-5

35

361

OR

Engine Shutdown Signal D

E707

GN

VIMS Display +V

CONN 45

G-5

10

Monitoring Circuits

E708

PK

VIMS Display Clock

CONN 46

G-5

10

403

GN

Alternator (R) Term.

E709

WH

VIMS Service Lamp

CONN 47

G-5

10

410

WH

Opr Mon Action Alarm

E710

BU

VIMS LCD Lamp Driver

CONN 48

H-5

10

411

PK

Opr Mon Master Action Lamp

E711

OR

Pump Cntl Pwr Mode Low

CONN 49

I-5

10

412

BU

Opr Mon Cool Flow

E712

GY

Pump Cntl Pwr Mode Med

420

OR

Opr Mon Fuel Filter

E713

BU

Pump Cntl Pwr Mode High

CONN 50

I-5

A³

425

PK

Opr Mon Power Train Oil Level

E738

GN

GLB Backup Sw to Resistor

CONN 51

F-4

A³

442

GY

Hyd System Temp Gauge

E761

BU

Sensor Module to Warm Up Valve #1

CONN 52

F-3

447

PK

Fuel Level Gauge

E762

WH

Sensor Module to Warm Up Valve #2

CONN 53

F-3

A421

GY

Boom Lower Sensor

E763

GN

Sensor Module to Warm Up Valve #3

CONN 54 Timing Calibration Connector

B428

OR

Engine Oil Level Sw

E764

OR

Sol 1 to Sw 1 GLB

B429

YL

Engine Coolant Level Sw

E765

PK

Sol 2 to Sw 2 GLB

B437

BR

Hydraulic Oil Filter Indicator

E775

PK

Sensor Module to Warm Up Valve #4

B491

WH

Case Drain Filter Press Sw

E782

GN

Boom Float Press Sw

B496

GN

Hyd Oil Return Filter

E783

WH

Dead Eng Boom Lower Sw

B497

WH

Auto Lube Press

E784

YL

Track Travel Sol

B498

PU

Hyd Shutoff Valve #1 to #2

E785

GY

Fwd Horn Sol

B499

YL

Hyd Shutoff Valve #2 to #3

E786

BR

Bucket Open Valve

C400

GN

Hyd Shutoff Valve

E787

PK

Bucket Close Valve

C401

BR

Splitter Box Oil Temp

E788

BU

Ladder Position Sw

C410

GN

Pump Control Mode Select

E789

PU

HEX Machine Cntl Sol Return #1

C411

OR

Hyd Fan Sol

E790

PK

HEX Machine Cntl Sol Return #2

C412

BR

Splitter Box Press

F721

GY

AESC Enable Switch

C413

YL

VIMS Display Data

G701

BU

2ND Ground Lvl Shutoff (Secondary)

Air Dryer

A-6

1

C414

BU

VIMS Display Load

G725

GN

Hydraulic Fan Blocker Sol

Alarm - Action

D-2

E

C415

WH

VIMS Display Keydata

H748

OR

Power Shift Press Wire

Alarm - Travel

E-15

C424

GY

Swing Motor (Front) Chip Detector

H749

BU

Power Shift Solenoid

Alternator

C453

YL

Ambient Temp

801

PK

Auto Lube Sol or Motor

C461

OR

Implement Pilot Press

802

YL

C479

GN

Straight Travel Press

875

BU

5230 Front Shovel Electrical System

SENR2947 SENR6059

C-5

17

F-11

14

2

Solenoid - Air Start

D-13

26

C-6

3

Solenoid - Auto Lube

F-15

27

Battery - 12V

A-9

4

Solenoid - Dual Pressure Relief

G-15

37

Auto Lube Press Sw

Breaker - Alternator

I-4

B

Solenoid - Engine Fan Control

B-15

28

VIMS RS 232 Port Trans

Breaker - Blower

I-11

D

Solenoid - Fuel Injectors 1 thru 16

C-3,4

29

I-11

D

Solenoid - Hydraulic Fan

B-15

28

Schematic Location

Machine Location

Component

VIMS RS 232 Port Receive

PK

VIMS Sens Module Right (-) Comm Port

Breaker - Engine Control

I-2

B

Solenoid - Power Shift

D-15

28

H448

BR

High Pressure Implement Filter #3

883

GY

VIMS Sens Module Right (+) Comm Port

Breaker - Key

H-2

B

Solenoid - Start Aid #1

C-4

5

892

BR

VIMS Start Mod Port/CAT Data Link (-)

Breaker - Main

H-4

B

Solenoid - Start Aid #2

C-4

5

500

BR

Wiper - Front (Park)

893

GN

VIMS Start Mod Port/CAT Data Link (+)

Breaker - Start Aid

H-4

B

Solenoid - Swing Brake Engage

H-15

A²

501

GN

Wiper - Front (Lo)

982

GY

Boom Lower Sol

Control - Air Conditioner

F-12

A¹

Solenoid - Travel Brake

G-14

A¹

502

OR

Wiper - Front (Hi)

993

BR

Analog Sensor Common

Control - Engine

A-2

5

Solenoid - Cooler Blocker

F-14

E

506

PU

Washer - Front

994

GY

Oil Pressure (Filtered)

Control - Machine

G-2

B

Suppressor - Arc

F-11

14

508

PU

Radio Speaker - Left

995

BU

Coolant Temperature

Control - Start Aid

509

WH

Radio Speaker - Left (Common)

996

GN

Engine Speed/Timing Sensor Power

Converter - 24V to 12V

511

BR

Radio Speaker - Right

997

OR

Analog Sensor Power (+ 5V)

Fuse Block

Radio Speaker - Right (Common)

998

BR

Digital Sensor Return

Fuse Block

I-11

D

Switch - Boom Lower

G-15

F

OR

A/C Compressor/Refrigerant Press Sw

999

WH

Primary Camshft Speed/Timing

Gauge Cluster

F-2

E

Switch - Boom Raise Pressure

H-14

A²

D-2

E

Switch - Cab Subfloor

H-12

A 30

C-5

B

Switch - A/C Pressure

F-11

14

G-11

E

Switch - Auto Eng Spd Ctrl (AESC) Enable

H-11

G

I-2

B

Switch - Blower

H-8

E

0271

Action Alarm

515

GY

Blower Motor (Hi)

A980

GY

Service Meter B+ to Eng Oil Press

Ground - Cab Floor

0280

Gear Box Temperature Sensor

516

GN

Blower Motor (Medium)

B926

GY

Start Aid Timer Output

Ground - Cab Floor

D-7

E

Switch - Case Drain Filter

E-14

0295

HEX Electronic Control Module

517

BU

Blower Motor (Lo)

C994

PU

Swing Brake Press Sw

Ground - Cab Floor

E-3

E

Switch - Coolant Flow

A-5

5

0324

Action (Warning) Lamp

521

YL

A/C Sw to Refrigerant Sw

C995

YL

Swing Brake Solenoid

Ground - Enclosure

G-2

A

Switch - Coolant Level

B-1

22

0341

Hyd Control Valve Warm Up Sol #4

522

WH

A/C Clutch to Thermostat Sw

C996

YL

Pump Control Valve #2 (+)

Ground - Engine ECM

A-3

5

Switch - Defroster Fan

I-9

E

Pitch Sol to Trigger Sw - Dual Tilt

D942

GN

VIMS RS232 Port 2 Trans

A-4

6

Switch - Disconnect

A-9

4

Hyd Control Valve Warm Up Sol #1

YL

Ground - Engine Mount to RH Frame

0438

553

0439

Hyd Control Valve Warm Up Sol #2

0440

Hyd Control Valve Warm Up Sol #3

0590

Engine Electronic Control Module

0650

Harness Code VIMS Interface Module #1

554

PK

Momentary Sw to Sol

D943

YL

VIMS RS232 Port 2 Receive

Ground - Frame

A-8

7

Switch - Dome Lamp

D-9

C

559

YL

Auto Lube Sol

D944

BU

VIMS Exh Module Rt (+) Comm Port

Ground - Frame

A-9

4

Switch - Dome Lamp

I-7

C

592

BU

DC/DC Converter Power Output

D945

PK

VIMS Exh Module Rt (-) Comm Port

Ground - Frame

D-11

8

Switch - Engine Lamp

B-15

46

A503

PK

Front Defroster Fan (Lo)

D963

BU

VIMS Sensor Module #1 +8V Supply

Ground - Frame

I-7

9

Switch - Engine Oil Level

A-7

31

A506

OR

Front Defroster Fan (Hi)

D970

WH

VIMS System Air Press Sensor

Ground - Front Housing to Engine Control

A-4

5

Switch - Engine Shutoff

B-3

5

A523

PU

Temp Potentiometer Pos 1

D976

PK

VIMS Turbo #1 Exhaust Temp

Ground - LH Frame to Cab Superstructure

G-5,6

10

Switch - Front Wiper

H-9

E

E-2

11

Switch - Fuel Filter Pressure

A-7

32 33

A524

BR

Temp Potentiometer Pos 2

D977

PU

VIMS Turbo #2 Exhaust Temp

Ground - Overhead

A525

GN

Temp Potentiometer Pos 3

D982

PK

Timing Calib

Ground - Start Aid

B-7

5

Switch - Ground Level Shutoff

F-5

E959

GN

AESC Indicator Lamp

Ground - Swing Frame to LH Frame

D-10

12

Switch - House and Boom Lamp

I-7

E

D-13

13

Switch - Hydraulic Enclosure Lamp

I-15

34

E960

OR

HEX Engine Shutdown Aux

0817

ECM Internal Backup Battery

602

WH

Dome Lamp

E972

BU

SPI Data Link End

Keypad

D-2

E

Switch - Hydraulic Oil Level

D-12

15

0819

Display Data Link

607

PK

Flood Lamp - Front

E983

YL

Service Console Position Sw

Lamp - Temperature Control

I-9

E

Switch - Implement Filter

C-15

36

YL

Flood Lamp - Side

E985

BR

Auto Lube Fill Indicator

Lamp - VIMS Action

G-7

E

Switch - Implement Pressure

F-14

37

I-14

F

H-8

E

0820

Keypad Data Link

609

0821

Display Power Supply (9 Volt)

610

OR

Head Lamp Basic

F975

OR

VIMS - Sensor Mod 2 + 8V Supply

Lighter - Cigar

G-7

E

Switch - Key Start

0822

Display Lighting Power Supply

620

WH

Flood Lamp - Front

G979

BU

Boom Up Hi Pilot Press Sw

Message Center

E-2

E

Switch - Ladder Lamp

0823

VIMS Service Lamp

622

PU

Flood Lamp 3-Way Sw Jumper

L917

BU

Manual Lube Sw (Reel)

Meter - Service

D-2

11

Switch - Ladder Lamp

I-6

33

0827

Left Exhaust Temperature Sensor

Dual Pressure Relief Solenoid

Motor - Blower

F-12

A¹

Switch - Ladder Position

C-8

33

0828

Right Exhaust Temperature Sensor

0849

Motor - Front Washer Pump

I-2

A

Switch - Left Pistol Grip

I-11

G

Motor - Front Wiper

E-1

11

Switch - Neutral Start

G-14

A² 30

System Air Pressure Sensor

Motor - LH Defroster Fan

D-4

A¹

Switch - Return Filter

E-14

0851 Gear Box Pressure Sensor ¹ The CID is a diagnostic code that indicates which component is faulty.

Motor - RH Defroster Fan

D-4

A¹

Switch - Right Pistol Grip

G-12

F

Relay - Auto Lube

H-3

B

Switch - Shutoff Valve #1

E-12

20

² The MID is a diagnostic code that indicates which electronic control module

Relay - Auxiliary Boom Lamp

H-11

D

Switch - Shutoff Valve #2

E-12

20

Relay - Boom Lamp

H-11

D

Switch - Shutoff Valve #3

F-12

20

Relay - Float/Lower

H-2

B

Switch - Shutoff Valve #4

F-11

20

Relay - House Lamp

H-11

D

Switch - Start Aid

H-7

E

Relay - Main

I-4

B

Switch - Start Aid Temperature

B-7

22

Relay - Start Aid

C-5

D

Switch - Swing Brake Pressure

F-14

37

Resistor - A/C

F-12

14

Switch - Swing Filter

C-15

36

0

Data valid but above normal operational range.

Resistor - Defroster

D-4

A¹

Switch - Temperature Control

G-8

E

1

Data valid but below normal operational range.

Resistor - Dimmer

D-3

E

Switch - Thermostat

F-11

E

Data erratic, intermittent, or incorrect.

Resistor - Start Aid

C-6

5

Switch - Throttle

I-14

F

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

Attachment Codes Description Front Shovel with service console

33

8

Abnormal frequency, pulse width, or period.

9

Abnormal update.

Front Shovel without service console

10

Abnormal rate of change.

Mass Excavator with service console

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

Code

Mass Excavator without service console

Sensor - Ambient Air Temperature

H-6

15

Switch - Travel Alarm Cancel

H-7

E

Sensor - Atmospheric Pressure

B-1

5

Switch - Travel Pressure

F-14

38

Sensor - Auto Lube

F-15

16

Switch - VIMS Service Key

E-4

35

Sensor - Coolant Temperature

B-5

17

Valve - A/C Water

F-11

A¹

Sensor - Fuel Level

C-8

19

Valve - Boom Lower #1

D-12

37

Sensor - Hydraulic Oil Temperature

D-13

20

Valve - Boom Lower #2

D-12

37

Sensor - Left Turbo Inlet Pressure

B-5

22

Valve - Bucket Close

H-15

37

53

Sensor - Left Turbo Temperature

C-7

23

Valve - Bucket Open

H-15

37

76

Sensor - Oil Pressure

B-5

5

Valve - Forward Horn

C-4

4

45

Sensor - Power Shift Pressure

D-15

28

Valve - Warm Up #1

E-12

B-5

22

Valve - Warm Up #2

E-12

37

Sensor - Right Turbo Temperature

C-7

24

Valve - Warm Up #3

E-15

38

Sensor - Speed Timing

C-5

17

Valve - Warm Up #4

E-15

38

Sensor - Splitter Box Pressure

B-7

22

VIMS Main Module

G-1

B

Sensor - Splitter Box Temperature

A-13

6

VIMS Sensor Module #1

F-1

B

Sensor - System Air Pressure

B-13

26

VIMS Sensor Module #2

A-14

26

240VAC Wiring

A-11

39

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

Machine Locations are repeated for components located close together.

19

Condition not met.

A = Located in cab support.

C = Located in cab.

20

Parameter failures.

A¹ = Located along upper left side of cab support.

D = Located in cab fuse/relay panel.

A² = Located along forward overhead of cab support.

E = Located in dash.

A³ = Located in cab support above Electronics box.

F = Located in seat right hand console.

B = Located in Electronics box in cab support.

G = Located in seat left hand console.

Printed in U.S.A.

© 2000 Caterpillar All Rights Reserved

Machine Harness Connector And Component Locations

Electrical Schematic Symbols And Definitions T

39

32

4

7

3

5

26

6

Pressure Symbol

28

Circuit Breaker Symbol

Flow Symbol

Level Symbol

Temperature Symbol

24 22

1

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

29 23

17

14

42

31

13

36

40

Normally closed switch that will open with an increase of a specific condition.

No circle indicates that the wire cannot be disconnected from the component.

46

This indicates that the component has a wire connected to it that is connected to ground.

25 2 18

30

20

38

37

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

21

45

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

8 16 34

10 E F

9

12

D

B

15

Sender- A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

43

11

27 A

C

44

T

41

G

19

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

35 33

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

11 C D

Harness And Wire Symbols Component Part Number

E

F

G 44

43

Pin 32 23 24

22 17 B

3

39

5

28

20

15

16

Single Wire Connector

46 25

8

21 1

10

A

7

38 41 42

4 31

13

12 19

6 40

26 9

Fuse

AA

105-9344

1

325-PK-14

35

37

Wire Color

30

45 18

Socket

Wire, Cable, or Harness Assembly Identification

36

14 34

29

A

37

Sensor - Right Turbo Inlet Pressure

14

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Form Number

Vital Information Management System

GN

5

Fuel Filter Pressure

SENR6126

Solenoid - A/C Compressor

Dash Lamp Hi

Normally Closed

Starting and Charging Systems

Component

GY

338.0 ± 27.0 kPa (49.0 ± 3.9 psi)

138.0 ± 14 kPa 83 kPa MIN Normally (20.0 ± 2.0 psi) (12.0 psi MIN) Closed 362.0 ± 29.0 mN 303.0 mN MIN Normally 171-8712 Coolant Flow (1.3 ± 0.1 oz) (1.1 Oz MIN) Open at point X at point X ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (406 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25 psi).

144-5661

Component Location

601

400.0 kPa (58.0 psi)

A³

513

Voltage below normal or shorted low.

Case Drain Filter Pressure Return Filter Pressure Boom Raise Pressure Swing Brake Pressure Implement Pressure

H-2

512

4

Travel Pressure

CONN 56

5 Volt Sensor Power Supply

Voltage above normal or shorted high.

115-7102

SENR6410

0262

3

A/C High/Low Pressure

Normally Closed Normally Closed Normally Open ² Normally Open Normally Closed

Machine Electronic Control System

Sensor - Turbo Outlet Pressure

Failure Description

114-5333

Contact Position

13.0 °C (55.4 °F) 860.0 ± 170.0 kPa (124.7 ± 24.7 psi) 448 ± 34 kPa (65 ± 4.9 psi) 83 kPa MIN (12.0 psi MIN)

C

CAT Data Link

FMI No.

Boom Lower Pressure

Deactuate

D-2

Machine Location

Failure Mode Identifiers (FMI)¹

3E-7808

Actuate 21.0 ± 3.0°C (69.8 ± 5.4°F) 1100.0 kPa (159.5 psi) 275 to 1750 kPa¹ (40 to 255 psi) 517 ± 34 kPa (75 ± 4.9 psi) 138.0 ± 14 kPa (20.0 ± 2.0 psi)

CONN 55

Schematic Location

diagnosed the fault.

Start Aid Temperature

SENR8737

OR

PU

Function

3E-7298

CONN 57 H-2 A³ CONN 58 Harness Code Plug E-1 A³ CONN 59 E-1 45 The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Ground - Swing Frame to RH Frame

3.00; 7.85 MAX

Engine Electronic Troubleshooting

882

M915

Solenoid:

5

876

Ladder Lamp

127-0272

34.3 ± 1.7

B-3

High Pressure Implement Filter - Rear

Flood Lamp 3-Way Sw Jumper

Solenoid:

12.0

SENR7508

Hydraulic Oil Filter

BU

104-7015

Power Shift Bucket Close Valve Bucket Open Valve Dual Pressure Relief Swing Brake Travel Brake Engine Fan Control Hydraulic Fan

Automatic Lubrication System

PK

OR

20.0 ± 0.2

Solenoid:

E

BR

641

Start Aid

100-4338

E

E455

623

Start Aid

Resistor:

Title

Ambient Air Temperature Sensor

Message Center #1

Solenoid:

9X-9584

Alternator: 9X-7803

0248

0815

9X-7137

Related Electrical Service Manuals

G423

Lighting Circuits

A/C

² Contact Position at the contacts of the harness connector.

0171

Gauge (Quad) Cluster #1

Resistor:

116-9933

7LL99-UP

Fuel Level Sensor

VIMS Interface Module #2

9X-4383

117-7881

0096

0811

33.6 Overall 3.0 ± 0.15 Tap 1.0 ± 0.05 3.3 ± 1.0

Part No.

8 Volt Sensor Power Supply

0802

10.0 ± 0.5 55.17 ± 5.77

Off Machine Switch Specification

0041

0801

42.0 ± 4.0

¹ At room temperature unless otherwise noted.

Breaker - Converter Output

Accessory Circuits

Resistance (Ohms)¹

3E-9257

0248

¹ The CID is a diagnostic code that indicates which component is faulty.

2

Part No.

33

Circuit Number Identification

Ground Connection

27

Receptacle

Wire Gauge Plug 2

200-BK-14

Pin or Socket Number

2

1 2

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

113-OR

F975-OR D970-WH 201-BK

L127

A C B

OR-18 WH-18 BK-18

200-BK 201-BK 200-BK 201-BK

RD-18 BK-18

RD-8

2 240 VOLT AC 3 60 AMP 1 SINGLE PHASE G

CCC

25

RD-6 AAA

BK-6 GN-6

20

MMM AAA BK-6 20 LLL JJJ HHH DDD

200-BK 620-WH

15

KKK TTT

C401-BR 201-BK F975-OR

SSS

LLL

C B A

A GN-6

GGG 3-RD-14 6-BK-14 12-GN-14 HHH 1-RD-14 4-BK-14 8-GN-14 JJJ 1-RD-14 4-BK-14 8-GN-14

13

EEE

GGG

JACKET WATER HEATER (RF) 6T-3764 (1500W)

JACKET WATER HEATER (RR) 6T-3764 (1500W)

T~

FFF

MMM 7-RD-14 4-BK-14 11-GN-14

L108

L108

THERMOSTAT SWITCH 9W-3797

ENGINE OIL HEATER (RH) 9X-9753 (600W)

ENGINE OIL HEATER (LH) 9X-9753 (600W)

2-RD-14 5-BK-14 10-GN-14

NNN 3 2 1

NNN RD-14 BK-14 GN-14

998-BR 150-OR-14 150-OR-14 A757-GY 360-GN 361-OR E706-OR A756-BU A755-PK A758-BR

F721-GY 311-WH 403-GN L109

L109

L110 L111

RRR

2-RD-14 5-BK-14 10-GN-14 TTT 3-RD-14 6-BK-14 9-GN-14

PPP 3 2 1 QQQ 3 2 1

PPP RD-14 BK-14 GN-14 QQQ RD-14 BK-14 GN-14

GREASE BARREL HEATER 123-4924 (1500W)

L110

892-BR 893-GN G701-BU E959-GN E960-OR 442-GY 997-OR 993-BR

BK-00 SS SS TT POS NEG POS NEG 12V BATTERY 3T-5760 203-BK 207-BK

L104

311-WH 997-OR 993-BR 403-GN A757-GY A758-BR E706-OR A756-BU A755-PK F721-GY 150-OR-14 150-OR-14 442-GY 360-GN 361-OR 998-BR E959-GN E960-OR 892-BR 893-GN G701-BU 892-BR 893-GN 420-OR B428-OR H748-OR B771-OR A700-OR H749-BU 998-BR

L111

P

TT

FRAME P GROUND

C B A

WH-18 BK-18 OR-18

SIGNAL GROUND +V SENSOR

311-WH 200-BK

BK BK

2 1

T

L128

L128

FRAME GROUND

CC

200-BK 200-BK-14 200-BK-14

P

200-BK-14 610-OR-14

P TOP RIGHT FLOODLAMP 9X-6775

P

R FRONT BOTTOM FLOODLAMP CONN 9X-1439 33

CC R FRONT TOP FLOODLAMPS 9X-6775 200-BK-14 610-OR-14

CC

201-BK 201-BK 201-BK 201-BK

L129 200-BK-14

FUEL FILTER SW 144-5661

L2

Z L38

COOLANT TEMP 102-7532

VS GROUND SIGNAL

OR-18 BK-18 WH-18

A B C

RIGHT TURBO IN PRESS 163-8492

ANALOG +V ANALOG RETURN SIGNAL

OR-18 YL-18 GN-18

A B C

OIL ANALOG +V PRESSURE ANALOG RETURN SENSOR SIGNAL 163-8521

OR-18 YL-18 GN-18

A B C

Z

Z

Z

Z

L2

P

122-BU 200-BK

610-OR-14 200-BK-14

B A

506-PU 506-PU

200-BK 506-PU 200-BK

200-BK 200-BK 506-PU 609-YL-14 200-BK-14 607-PK-14 L35

L36 997-OR 993-BR A980-BU

998-BR 360-GN 360-GN G701-BU

997-OR 993-BR 994-GY

L4

Z

4 1 2 3

WW

998-BR-18 WW 360-GN-18 1 360-GN-18 3 G701-BU-18 WW

Z

Z

L6

L5

L2

L5

Z ECM GROUND

VIMS CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT.

STRAP AS. 6Y-6584 ENGINE MOUNT GROUND

ENGINE CONTROL CIRCUIT.

G701-BU 360-GN 420-OR B428-OR

FRONT BOTTOM FLOODLAMP 9X-1439

START AID CIRCUIT.

C

2

RH FRAME GROUND

Z

Z

Z

1 2

GG 1 2

GG

CC

ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT

16 RECEPTACLE AS. 9X-0352

COOLANT LEVEL SWITCH 111-3794

L3

201-BK B429-YL F975-OR

L1 993-BR 997-OR A747-GY

994-GY 997-OR 997-OR 993-BR 993-BR 993-BR 993-BR 993-BR 993-BR 997-OR 997-OR 997-OR 997-OR A746-PK A980-BU 995-BU 999-WH 996-GN D772-PU 998-BR

Z

B C A

BK-18 GN-18 RD-18

GROUND SIGNAL VS

B A C

YL-18 OR-18 GN-18

GROUND VS SIGNAL ATMOSPHERIC PRESSURE SENSOR 163-8492

993-BR

997-OR

CIRCUIT GROUPING L# DESIGNATION IDENT PART NO. CHG LOC NOTE HARNESS AS. A 169-0928 00 C-14 B 168-6344 00 C-14 C 168-6343 00 D-10 D 168-6341 00 I-5 E 113-1488 01 G-8 F 123-0535 01 G-8 G 161-4524 00 F-11 H 113-1486 00 I-10 J 155-7438 00 E-3 K 129-6341 00 H-12 L 168-6342 00 H-13 (NOTE D) M 110-9534 00 D-2 P 121-4729 00 C-13 Q 169-3334 00 A-15 R 112-1057 02 C-6 S 112-1090 01 C-7 T 112-1063 01 C-7 U 112-6676 00 G-5 W 156-1378 00 E-1 X 7I-5330 03 G-10 Y 135-6682 01 I-12 Z 143-5119 01 A-3 AA 108-7680 01 H-1(I-1 NOTE C) BB 111-9833 00 I-1 ATCH CC 112-6801 01 A-7 DD 108-7679 01 D-6 EE 108-4856 02 E-3 FF 118-2494 00 D-1 ATCH GG 132-6469 00 C-3 JJ 169-3333 01 C-14 VV 145-4763 01 F-12 WW 147-4645 00 B-3

10

9

8

7

6

5

4

3

C

B

WIRE AS.

L1

MM 103-5969 NN 108-7677 PP 108-7678 AAA 123-8873 CCC123-4107 DDD123-4108 EEE 121-9292 FFF 123-8885 GGG123-8887 HHH123-8891 JJJ 123-8893 KKK 123-8879 LLL 123-8889 MMM123-8883 NNN124-0183 PPP 124-0181 QQQ124-0185 RRR123-8877 SSS 123-8881 TTT 123-8875

00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 01 00 00 00

I-4 I-4 H-4 B-12 B-11 B-11 A-11 B-10 B-10 B-10 B-10 B-10 B-10 A-10 A-10 A-10 A-10 A-11 A-11 A-11

CABLE AS. KK 103-5973 LL 103-5971 QQ 112-6800 RR 110-5991 SS 9G-0549 TT 112-6805 UU 101-9173 BBB 9G-5915

01 00 01 00 01 01 02 00

H-4 H-4 A-9 A-9 A-9 A-9 G-6 A-11

THIS SCHEMATIC IS FOR THE 5230A+EXCAVATOR (175-7881 CHG 00)

E97478

11

D

DESCRIPTION

UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GA NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE NOTE B: DATA LINK WIRING SHOULD BE TWISTED PAIR, MIN 1 TWIST/25.4mm NOTE C: FOR USE ON MASS EXCAVATOR ONLY NOTE D: UNLESS OTHERWISE SPECIFIED ALL WIRES IN L HARNESS ARE 18 GA.

ALL DASHED LINES ARE ATTACHMENTS.

610-OR-14

FF

COLOR

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, AND XMSN SHIFTER IN NEUTRAL

ENGINE CONTROL

FF

BLADE, SPADE, RING, OR SCREW TERMINAL

Z

L1

Z 998-BR-18

ENGINE CONTROL 9X-9971

609-YL-14

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

SYMBOL

GG

998-BR

STRAP AS. 7X-6035 FRONT HOUSING

609-YL-14 200-BK-14

C

CYL 16

YL YL

YL YL

GG

GG

Z

CYL 15

L2

ENGINE SHUTOFF SW 4D-1836

TIMING CAL CONN 54

MACHINE CONTROL CIRCUIT. T

607-PK-14 200-BK-14

YL YL

CYL 14

GG

GG 1 2

1 2

GG

GG

Z

CYL 13

YL YL

YL YL

YL YL

CYL 12

GG

GG

Z

L4

WASHER/WIPER CIRCUIT.

L35

201-BK D944-BU D945-PK L15 L14

113-OR

L6

ACTION ALARM 9G-9813

CYL 11

GG

GG 1 2

Z

FF

CIRCUIT NOT CONNECTED

YL YL

YL YL

1 2 Z

GG

L4

L4

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON.

BK-18 BK-18

893-GN 892-BR

D943-YL L22 L22 L100

GAUGE CLUSTER 100-5781 RD BK

1 2

512-GN 511-BR

CYL 10

GG

L3

CC CC

YL YL

Z

GG

FF

CIRCUIT CONNECTED

CYL 9

GG

FF

200-BK-14

RD WH OR YL PK BK GY PU BR GN BU

M 201-BK 410-WH

A716-PU A736-YL

Z

GG

GG 1 2

GG

993-BR 997-OR 994-GY 997-OR 993-BR

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF.

COOLANT SW 171-8712 1 2

YL YL

YL YL

1 2 Z

Z

AIR DRYER 101-8352

CC

GG

GG

CYL 8

L3

GAUGE CIRCUIT.

P

GG

CYL 7

609-YL-14

200-BK-14

ABBREV

509-WH 508-PU 200-BK 403-GN 201-BK 410-WH 511-BR 512-GN

L2

L3

L4

L5

ENGINE OIL LEVEL SW 3E-9342

YL YL

Z

CYL 6

FF

FF

P

997-OR 993-BR 995-BU

FF

403-GN

M

A716-PU A736-YL

997-OR 993-BR A746-PK

201-BK 420-OR

412-BU 201-BK

+

A715-GY A735-WH

L37

Z

GG

GG

L5

201-BK B428-OR

M

-

L37

L4 L2

Z

M

M

A715-GY A735-WH

Z

GG 1 2

GG

GG

CYL 5

1 2

RD-18 RD-18

GG

GG

CYL 4

YL YL

GG

CYL 3

1 2

CYL 2

L36

L5

M

+

MASS EXCAVATOR BOOM FLOODLAMPS (4) 9X-1439 (2) 9X-4381 (2)

200-BK-14 609-YL-14

200-BK 410-WH L10 CYL 1

L36

L2

FF 200-BK-14 609-YL-14

L6

996-GN 998-BR 999-WH

997-OR 993-BR D772-PU

CONN 59 B 200-BK-14 2 609-YL-14 1 B 200-BK-14 2 607-PK-14 1

SERVICE METER 6T-7337

5 8 1 4 2 3 6 7

CONN 55 RIGHT SPEAKER 6T-7695

200-BK

A714-BU A736-YL

A B C

M

508-PU 509-WH

A714-BU

OR-18 YL-18 GN-18

ANALOG +V ANALOG RETURN SIGNAL

M

A713-GN A735-WH

LEFT TURBO IN PRESS 163-8492

Z

+

A713-GN

A B C

H

403-GN

A712-BR A734-PK

OR-18 YL-18 GN-18

MOTOR

31 53b 53a 31b 53

EE

A712-BR A734-PK

TURBO ANALOG +V OUT ANALOG RETURN PRESSURE SIGNAL 163-8520

L37

E FRONT WIPER 8Y-9666

16 FUEL INJECTORS 158-5076

STARTING CIRCUIT.

1 2

RD RD

A711-PU A733-OR

403-GN

Z

Z

EE

A711-PU A733-OR

Z

Z BK-18 BK-18

EE

A710-GY A734-PK

R

A B C

MANUAL LUBE SW

L7

GG

START AID START AID SOLENOID 1 SOLENOID 2 9X-7137 9X-7137

+ BATTERY

FUTURE COUNTERWEIGHT FLOODLAMPS(2)

A710-GY

-

OR-18 BK-18 WH-18

30 1 86 5 2 4 85 87 3 87a

1 5 3 2 4

LAMP 7N-5876

A709-OR A733-OR

317-YL-12 310-PU B296-GY 315-GN-12

200-BK-14 501-GN-14 108-BU-14 500-BR-14 502-OR-14

L7

A709-OR

ALT +

DIGITAL +V DIGITAL RETURN SIGNAL

R

F

DATA LINK RIGHT + DATA LINK RIGHT AMBIENT AIR TEMP FUEL LEVEL CASE DRAIN FILTER SHUTOFF VALVES RETURN FILTER HYD OIL LEVEL +V SENSOR WARM UP VALVE #1 WARM UP VALVE #2

L8

OR-18 +V DISPLAY WH-18 DATA BK-18 GROUND

A708-BR A732-YL

315-GN-12

L8

200-BK 601-GY

A

START AID RELAY 3E-5239

R

SPEED TIMING SENSOR 102-9029

L6

YL YL

START AID CONTROL 9X-3207 R RD-18 310-PU 2 BK-18 311-WH 1 WH-18 3 B926-GY

200-BK-14

KEYPAD 149-3254 1 3 2 4

1 2

A506-OR R

HARNESS CODE PLUG

BK-18

HARNESS CODE 0 HARNESS CODE 1 HARNESS CODE 2

OPERATOR STATION

138-GN E783-WH A209-BK E709-WH D943-YL D942-GN 892-BR 893-GN 118-GY 105-BR

L83

L53

200-BK

A506-OR

310-PU

HORN VALVE 7T-9074

L917-BU BK-18 BK-18

VIMS SENSOR MODULE 1 6V-6649 NOTE B GROUND DATA LINK LEFT + DATA LINK LEFT -

L

L7 L6

1 2

317-YL 310-PU

315-GN-10 P

Z

B428-OR

EE 2 1

509-WH 508-PU 403-GN 511-BR 512-GN 410-WH 200-BK 201-BK

L10

YL YL

R

200-BK 200-BK-10

DIMMER RESISTOR 3T-3123

LEFT SPEAKER 6T-7695

L5 1 2

116-BR 116-BR 105-BR 118-GY 559-YL

E789-PU 801-PK E789-PU-14 C411-OR B770-YL 321-BR E785-GY E788-BU

L30 L24 127-OR 150-OR-14 150-OR-14

E782-GN 308-YL 118-GY 105-BR A209-BK 892-BR 893-GN D943-YL D942-GN E709-WH 150-OR-14 150-OR-14

C995-YL E787-PK E786-BR E784-YL

E983-YL 127-OR E783-WH 138-GN E790-PK-14

101-RD 109-OR

M915-PU

201-BK 308-YL E709-WH 105-BR A503-PK

317-YL 317-YL 317-YL-12

DATA LINK LEFT + DATA LINK LEFT DATA LINK RIGHT + DATA LINK RIGHT -

2 21 22 4 16 7 37 38 39 9 10 23 24 3 5 8 12 19 20 26 31 33 11 13 14 15 1 6 17 18 25 27 28 29 30 32 34 35 36 40

883-GY 882-PK C453-YL 447-PK B491-WH C400-GN B496-GN 425-PK D963-BU E761-BU E762-WH

W 6 5 4 3 2 1

F

A708-BR A732-YL

Z

403-GN 997-OR 993-BR 412-BU

BK-18

E707-GN C415-WH E972-BU

2 1

R

317-YL 310-PU

LAMPS ON SENSE

ELECTRONICS BOX

PU-18 BK-18

CAB FLOOR

1 2

2 1

P

R

R

L7

H

G

J J

A707-PU A731-WH

Z

GROUND

BK-18

1 2

AA FRONT FLOODLAMP SUBSTRUCTURE 9X-4381

SERVICE LAMP RS232 PORT 2 TRANSMIT RS232 PORT 2 RECEIVE

D

CONN 58

200-BK-14

M915-PU

G979-BU G979-BU

38 35 32 36 34 12 13 14 37 33 25 26 30 29 28 39 31 11 40 24 27 16 19 20 23 9 15 10 21 1 4 5 22 18 17 3 2 6 7 8 L40

E707-GN C415-WH E972-BU 601-GY 791-PK

F

200-BK-12

R

315-GN-10

CONN 40

START AID TEMP SW 3E-7298

L4

LAMPS 7N-5876 J

EE

L7

CONN 41

P

L38

Z

J

A209-BK 280-BK 279-BK 278-BK 277-BK 276-BK

L12

GROUND +V DISPLAY CLOCK DATA LOAD SELECT

AA FRONT FLOODLAMP SUBSTRUCTURE 9X-4381 AA

VIMS MAIN MODULE 165-8682 NOTE B

201-BK 201-BK 201-BK

L15

D

A707-PU A731-WH

A

SPLITTER BOX PRESS SENSOR 100-4311

L38

BK-18 OR-18 GN-18 WH-18 YL-18 BU-18

2 1 3 4 5 6

D

113-OR

MESSAGE CENTER 149-2357

FRONT TOP FLOODLAMP CAB AA 9X-1439

+ BATTERY LCD LAMPS (-) RS232 PORT 1 TRANSMIT RS232 PORT 1 RECEIVE ACTION LAMP ACTION ALARM +V DISPLAY CLOCK DISPLAY DATA DISPLAY LOAD KEYPAD DATA GROUND + BATTERY(KEY SWITCH) GROUND

1 3 16 17 20 24 25 26 27 28 29 37 8 2 10 21 19 18 11 12 13 14 15 22 23 30 31 32 9 33 4 5 6 7 34 35 36

J J

A706-GY A732-YL

A

315-GN-10

L2

E972-BU-18 E707-GN-18 E708-PK -18 C413-YL -18 C414-BU-18

J J

1 2

L47 610-OR-14 998-BR 641-OR-14 622-PU 623-BU

D943-YL E706-OR D942-GN E959-GN 150-OR-14 150-OR-14 893-GN 892-BR F721-GY 786-GN 641-OR-14

L44 RD RD RESISTOR 9X-9584

2 1

FRAME GROUND

113-OR 113-OR L19

177-OR-14 177-OR-4 113-OR

L25

109-OR-4 315-GN-10 101-RD-4 E960-OR F721-GY

201-BK

F721-GY

D943-YL D942-GN

D943-YL D942-GN 150-OR-14 150-OR-14 893-GN 892-BR E983-YL 127-OR 138-GN E983-YL F721-GY 998-BR

306-GN

203-BK 607-PK-14 610-OR-14 622-PU 310-PU 623-BU 311-WH E706-OR 207-BK 203-BK 207-BK 306-GN 310-PU 311-WH 403-GN L38

RESISTOR 9X-9584 RD RD

CONN 39

L4

DISCONNECT SW 7N-0718

607-PK-14 609-YL-14 E783-WH

E983-YL 138-GN 127-OR

40 30 9 4 39 19 14 10 1 22 23 2 3 5 6 7 11 29 12 17 18 20 36 27 28 34 35 21 8 26 32 13 24 25 15 16 33 38 37 31

L41

L38

+ BATTERY GROUND SOLENOID

L2

412-BU 403-GN 997-OR 993-BR

RR

RR

C412-BR 201-BK F975-OR

P

601-GY -18 E972-BU -18 E707-GN -18 E708-PK -18 C413-YL -18 C414-BU -18 113-OR-18 113-OR-18 E710-BU -18 E710-BU -18

A503-PK A506-OR

L37

Z

BK-4

403-GN

201-BK 109-OR 101-RD 308-YL 609-YL-14 E959-GN 786-GN 641-OR-14

L55 201-BK C996-YL A768-BU

L43 Z

J E972-BU -18 E972-BU -18 200-BK -18 601-GY -18 601-GY -18 200-BK -18 E972-BU -18 E972-BU -18

601-GY-18 601-GY-18 E972-BU -18 E972-BU -18 200-BK -18 200-BK -18

RH DEFROSTER FAN 9X-9657

CONN 42 311-WH 310-PU

LOAD DATA CLOCK +V DISPLAY GROUND SELECT

BB

L35

L6

1 2

L15

L59

L9

791-PK 601-GY

BLOWER 9X-0343 F A506-OR 1 BK/RD MOTOR 200-BK 2 BK

201-BK 201-BK 201-BK 882-PK 883-GY

L14

L59

A706-GY

CONN 32

L129

QQ

DD

L102 Z

YL-18 WH-18 GN-18 OR-18 BK-18 BU-18

L9

LH DEFROSTER FAN 9X-9657

L6

LADDER FLOODLAMP 9X-1439

T

101-RD-4

L104

L9

BLOWER 9X-0343 BK/RD MOTOR BK

610-OR-14

I

BB FRONT TOP FLOODLAMP CAB 9X-1439 BB

L35

DD

641-OR-14

109-OR-4

F975-OR 201-BK B429-YL 310-PU 311-WH 122-BU 610-OR-14 203-BK 207-BK

1 2

893-GN 892-BR D944-BU D945-PK

201-BK D944-BU D945-PK

E786-BR E787-PK

L59

YL YL

L130

L76 L56 201-BK

DD

F

200-BK-14

CONN 38 C412-BR

F

601-GY

893-GN 892-BR 201-BK

L100 G725-GN E790-PK C995-YL E784-YL

D

1 2

L62

135-BU-14 120-YL-14 112-PU 149-PU-14 115-PK-14 786-GN 156-YL 108-BU-14 QQ T

L61

L62

L130

L55

L64 L74

105-BR 322-GY

T

DD

M915-PU-16

A705-BU A731-WH

2 21 20 18 4 8 31 24 26 30 34 33 14 13 32 9 1 3 19 17 16 15 12 11 29 28 27 25 40 38 36 35 6 7 10 22 23 5 37 39

CONN 28

L111

12V BATTERY 3T-5760

FRAME GROUND

L73 L63 L76 L71 L60 L63 L71

L98

L50

791-PK

A209-BK 109-OR 101-RD A523-PU A524-BR A525-GN 124-GN-14 521-YL-14 515-GY-14 516-GN-14 517-BU-14 203-BK 306-GN 207-BK 311-WH 310-PU 622-PU 623-BU 506-PU 307-OR L97 308-YL 108-BU-14 500-BR-14 501-GN-14 502-OR-14 A503-PK A506-OR 791-PK 655-GN 656-GY 200-BK-14 201-BK 105-BR 509-WH 508-PU 511-BR 512-GN 117-YL 102-BU 411-PK E703-WH L102

T

641-OR-14

F

ALTERNATOR 9X-7803

L128

109-OR 101-RD

B A C BK-18 OR-18 WH-18 GROUND +V SENSOR SIGNAL

307-OR 135-BU-14 509-WH 508-PU 512-GN 511-BR 120-YL-14

310-PU 308-YL 791-PK 200-BK-14

10 12 19 20 22 23 27 28 1 2 6 7 13 16 11 21 24 14 30 3 15 25 26 32 34 36 37 38 31 40 5 29 8 17 9 18 4 33 35 39

18 23 24 17 15 16 19 1 2 3 4 5 8 9 10 6 11 12 7 13 14 20 21 22

113-OR A209-BK E788-BU

L39

607-PK-14 200-BK-14

200-BK-14

T

201-BK 201-BK 201-BK 201-BK

Z

HYD OIL HEATER (FRONT) 118-3365 (3000W)

HYD OIL HEATER (REAR) 118-3365 (3000W)

113-OR 113-OR 113-OR

201-BK D963-BU C453-YL 135-BU-14

200-BK-14 200-BK

L86 786-GN 102-BU 655-GN 656-GY 149-PU-14 115-PK-14 A503-PK A506-OR 156-YL 506-PU 500-BR-14 501-GN-14 108-BU-14 502-OR-14

203-BK 306-GN 207-BK 311-WH 515-GY-14 516-GN-14 521-YL-14 A524-BR A525-GN 124-GN-14 517-BU-14 A523-PU 623-BU 622-PU E703-WH 112-PU 117-YL A209-BK 101-RD 105-BR 109-OR

201-BK 411-PK

A525-GN A524-BR A523-PU

791-PK 200-BK 791-PK 791-PK

L93

308-YL 310-PU

101-RD 105-BR 109-OR 112-PU L69 L82

L82

113-OR 113-OR A209-BK A209-BK A209-BK 447-PK E788-BU 201-BK

RIGHT TURBO TEMP SENSOR 164-2441

L107

L129 SSS

12-GN-14 12-GN-14

2 1 3

L39

610-OR-14 201-BK

L104

240VAC WIRING

12

L78 RD-14 BK-14 BR-14

L64

L87 B

JACKET WATER HEATER (LR) 6T-3764 (1500W)

BK-00 BBB

201-BK 113-OR 882-PK 883-GY

WH-18 BK-18 OR-18

AAA EEE GN-6

L106 L106

JACKET WATER HEATER (LF) 6T-3764 (1500W)

KKK 1-RD-14 7-RD-14

7-RD-14 7-RD-14 7-RD-14

MMM 11-GN-14 11-GN-14

RD-18 BK-18 YL-18

C

113-OR 201-BK 447-PK

L42

F721-GY-16

A705-BU

3-RD-14 6-BK-14 12-GN-14

4-BK-14 4-BK-14 4-BK-14 4-BK-14

10-GN-14 10-GN-14

1 2 4 3

200-BK 200-BK-10

D942-GN 601-GY

L21

L21

OVERHEAD GROUND

A506-OR 200-BK

F

MACHINE CONTROL 173-4080

A704-GN A730-OR

FFF

9-GN-14 9-GN-14

OR BK BU YL

C

LEFT TURBO TEMP SENSOR 164-2441

BUCKET CLOSE SOL BUCKET OPEN SOL

5 4 3 1 2 6

BB FRONT TOP CAB FLOODLAMP 9X-1439 BB

610-OR-14

E709-WH D942-GN D943-YL 892-BR 893-GN

L29

L8

200-BK-10 200-BK

F

F

201-BK 610-OR-14

CONN 37

S

COOLER BLOCKER SOL SUB-FLOOR SOLENOIDS SWING BRAKE SOL TRAVEL BRAKE SOL

HC4 HC0 HC1 HC2 HC3 +BAT FOR SOL 13

113-OR-18 E710-BU 113-OR-18 E710-BU

OPERATOR STATION

S

SERVICE CENTER BOTTOM DUMP OPEN SW BOTTOM DUMP CLOSE SW HORN SW TRAVEL ALARM CANCEL SW TRAVEL BRAKE PRESS SW BOOM FLOAT PRESS SW

C414-BU -18 C413-YL -18 E708-PK -18 E707-GN -18 E972-BU -18

L11

L102

201-BK 113-OR 113-OR A209-BK A209-BK

L107

L106 L104

BBB

A

2 4 6 3 7 11 13 14 15 16 1 5 9 12 17 8 10 18 19 20 306-GN 306-GN 306-GN 203-BK 207-BK 311-WH

A503-PK A506-OR

1 2 3

L106 L104

LLL

L125 892-BR 893-GN 201-BK 113-OR

G F C J H E D B A

D942-GN D943-YL 201-BK

A E D C B

E455-BR B437-BR

420-OR D976-PK D977-PU 412-BU 883-GY 882-PK 893-GN 892-BR B428-OR E763-GN-14 E775-PK C412-BR D970-WH B429-YL F975-OR 201-BK 201-BK 201-BK 201-BK C401-BR

14

VIMS SENSOR MODULE 2 6V-6649 NOTE B

L107

L106

8-GN-14 8-GN-14

VS GROUND OUTPUT PRGM

L105

9-GN-14

RRR

SPLITTER BOX TEMP SENSOR 100-3055

L74

CONN S 35

FUEL LEVEL SENSOR 124-9325

L107

1 2 3 4 15 30 19 25 8 20 33 29 7 9 13 17 18 27 28 26 22 16 32 34 35 36 12 31 10 11 6 5 14 23 24 37 38 39 40 21

200-BK

RD-18 BK-18

CAB FLOOR GND

T

7-RD-14 4-BK-14 11-GN-14

JUMPERS (4) 9X-8194

ECAP SERVICE TOOL CONNECTOR (ENGINE)

F

L102 113-OR 113-OR A209-BK A209-BK

F L42

641-OR-14 L42

641-OR-14 641-OR-14 623-BU 622-PU 200-BK-14

L130

L7

113-OR A209-BK A209-BK 113-OR

L107

6-BK-14 6-BK-14 GGG 6-BK-14 TTT

JJJ

VIMS SERIAL PORT

L101

L101

655-GN 656-GY 200-BK-14

LADDER POSITION SW 116-2267

FFF

LLL

A

L90

+BATTERY GROUND SOL

5-BK-14 RRR 5-BK-14

KKK

SIGNAL GROUND +V SENSOR

1 2

A

L7

L111

SSS

25

HHH

A

L75

L101

L90

L111

882-PK 883-GY 113-OR 201-BK

CONN 9

200-BK-10 200-BK-14 641-OR-14

200-BK-14 200-BK-10 200-BK-10 200-BK-10

200-BK 200-BK

RESISTORS 7T-4003

L44

L44

L75

L105

TERMINAL BLOCK 4K-6498

201-BK 201-BK 201-BK 201-BK 201-BK

CONN 8

H748-OR B771-OR A700-OR H749-BU 998-BR 893-GN 892-BR 420-OR B428-OR D976-PK D977-PU F975-OR 201-BK 201-BK 201-BK

TTT 3-RD-14 GGG 3-RD-14 FFF 3-RD-14

CCC

AAA RD-6

L125

FUEL FILTER SW RH TURBO TEMP LH TURBO TEMP COOLANT FLOW CAT LINK LEFT + CAT LINK LEFT CAT LINK RIGHT + CAT LINK RIGHT ENG OIL LEVEL WARM UP VALVE #3 WARM UP VALVE #4 PUMP DRIVE PRESS SYSTEM AIR PRESS COOLANT LEVEL +8V SENSOR GROUND HARNESS CODE 1 HARNESS CODE 2 HARNESS CODE 3 SPLITTER BOX

Q

L125

655-GN 656-GY 200-BK 200-BK 641-OR-14

L7

L7

L105

SSS 2-RD-14 RRR 2-RD-14

MMM

113-OR

620-WH 200-BK 200-BK

ENGINE FLOODLAMP 101-0461

L101

L7

L110

KKK 1-RD-14 20 1-RD-14 JJJ 1-RD-14 HHH

DDD

620-WH 200-BK

ENGINE FLOODLAMP 101-0461

DOMELAMP SW 100-4419

200-BK 641-OR-14 200-BK 655-GN 656-GY

641-OR-14 200-BK 655-GN 656-GY 602-WH

DUAL PRESS REL SOL

BOOM FLOAT SW

B497-WH 709-OR

A704-GN A730-OR

CCC

CCC

7 9 12 20 13 14 15 16 17 18 27 28 29 30 1 32 34 35 36 37 8 10 11 19 21 22 23 24 25 31 33 4 5 6 26 2 38 39 40 3

Q

SWING FILTER SW HIGH PRESS FILTERS

1 2

1 3

A B 1 3 2 4 5 6 C D

AESC CONTROL LINE

6 12 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 11 10 9 5 4 8 3 1 7 2 37 13

A703-BR A729-YL

RD-8

BOX GROUND

113-OR 113-OR

FRAME GND

L43

BOOM RAISE PRESS SW IMPLEMENT PRESS SW SWING PRESS SW

L43

L43

200-BK

L43

AUTO LUBE PRESSURE AUTOLUBE PRESS SENSOR

SWITCH/SENSOR GND SWITCH/SENSOR GND -BATTERY DATA LINK -BATTERY DATA LINK + +BATTERY HYDRAULIC FAN SOL +BATTERY SOLENOID RETURN AUTOLUBE RELAY ENGINE FAN SOL TRAVEL ALARM HORN SOL. LADDER POSITION SW

L11

J

AA

105-BR E710-BU 875-BU 876-OR 411-PK 410-WH E707-GN E708-PK C413-YL C414-BU C415-WH E972-BU 113-OR 201-BK

L14

L14

L20

L9

L8

L70

L100

CAB FLOOR L11

200-BK-14

FRONT TOP CAB FLOODLAMP 9X-1439

L35

L70

L14

ENCLOSURE GND

C

L40

L40

L109

240VAC WIRING

(6) BLOCK-FUSE 5N-5536

SYSTEM AIR PRESS SENSOR 141-5746

F975-OR

L37

(2) FUSE 25A 123-4106

+V SENSOR SIGNAL GROUND

L102

L76

105-BR

C OFF S ON G B ST

229-BK 229-BK 883-GY 882-PK

L19

L12

601-GY-18 E972-BU -18

AA

G

L19

201-BK 201-BK 201-BK 201-BK 201-BK 883-GY 882-PK

L1

A

L106

(4) FUSE 20A 122-2271

A P CONN 10

L102

L76

G R

876-OR 875-BU 201-BK

L12

VIMS SERVICE KEY SW 9G-7641

308-YL

3 2 1

A703-BR A729-YL

CONN 11 A P 5 1 3 4 L104 2 4 1 2 5 3

425-PK 201-BK 113-OR 447-PK A209-BK E788-BU 610-OR-14 200-BK 200-BK L43

L44 L43

L41

L100

VIMS SERVICE LAMP 107-2282

RD-18 BK-18

D

L39 L39

L40

G

1 2

3

A702-PU A730-OR

310-PU 311-WH 610-OR-14 207-BK 122-BU

1 2

CONN 43

G

4

D

FLOAT/LOWER RELAY

D

LADDER LAMP 9X-6775

G

2

A702-PU

201-BK F975-OR B429-YL 203-BK C412-BR

602-WH 200-BK

L45

L8

G

641-OR-14 200-BK-14

1

5

AUXILLIARY TELEMETRY PORT

201-BK 201-BK 201-BK

CONN 56 C415-WH 3 E972-BU 2 E707-GN 1 D D E708-PK 2 C413-YL 3 C414-BU 4 E707-GN 1 E972-BU 5 D CONN 57D L29 L21

A701-GY A729-YL

201-BK 200-BK 311-WH F975-OR

L127

L122 L37

306-GN 200-BK

F

DOME LAMP 7X-6399

WH-18 BK-18

L41

OPERATOR STATION

L37

306-GN 203-BK 310-PU 610-OR-14 207-BK 122-BU C412-BR B429-YL 201-BK 200-BK 311-WH F975-OR

1 2

L10

G

200-BK-14

A701-GY

E789-BU E785-GY

201-BK 201-BK

200-BK 620-WH 200-BK

Q 1 2

F

602-WH 200-BK

201-BK 201-BK

201-BK

200-BK 200-BK 610-OR-14

L109

201-BK 311-WH 412-BU

L125

FRAME

602-WH L56

DOME LAMP 7X-6399 WH-18 BK-18

L41

201-BK

108-BU-14 500-BR-14 501-GN-14 502-OR-14 A503-PK A506-OR

L50

280-BK 276-BK 277-BK 278-BK 279-BK 142-BU

L12

CONN 52 F J 113-OR 8 E972-BU 2 E707-GN 3 E708-PK 4 C413-YL 5 C414-BU 6 E710-BU 7 601-GY 1 EE F 601-GY 1 E707-GN 2 E972-BU 3 C415-WH 4 791-PK 5 L35 CONN 53

113-OR 791-PK 410-WH

E709-WH 201-BK

L39

L56

425-PK 201-BK

L50

L17

L17

L53

L57

L46

L83

L54

L54

G

MOTOR

D772-PU 996-GN 999-WH 995-BU A980-BU A746-PK 997-OR 993-BR 994-GY A701-GY A702-PU A703-BR A704-GN A705-BU A706-GY A707-PU A708-BR A709-OR A710-GY A711-PU A712-BR A713-GN A714-BU A715-GY A716-PU A729-YL A730-OR A731-WH A732-YL A733-OR A734-PK A735-WH A736-YL A747-GY

RD-18 BK-18

B FRAME GROUND

L56

E983-YL 554-PK 553-YL 322-GY E703-WH C479-GN E782-GN

L17

L59

L35 L10

L73

L73

L18

G

L100

308-YL D943-YL D942-GN 892-BR 893-GN 150-OR-14 150-OR-14 A209-BK 118-GY 105-BR E709-WH

L47

35 32 22 23 24 25 20 14 21 13 34 33 36 37 38 39 40

A771-PU L59

L18

L54

L46

L45

G979-BU C461-OR C994-PU

L18

E789-PU E785-GY

B

A

L56

L46

L57

201-BK

L73

425-PK 201-BK

L108

200-BK-14 200-BK-14

L73

L46

317-YL 200-BK

L122

308-YL 307-OR A209-BK

201-BK 201-BK

L108 L7

A209-BK 308-YL 307-OR

L56

LEFT FRAME GROUND

609-YL-14 607-PK-14 200-BK-14 200-BK-14

L99

L99

101-RD 109-OR

L46

L32

L83

L48

L48

L32

L17 L18 L58

L59

L58

L10

L98

11 12 15 16 2 3 5 9 1 4 6 7 17 10 8 18 19 26 27 28 29 30 31

A209-BK A209-BK 229-BK L31 882-PK 229-BK 883-GY 116-BR C411-OR 116-BR E789-PU-14 559-YL B770-YL 321-BR E785-GY E788-BU 118-GY L32 105-BR

L20 L32

L18

L100

L54

L51

L22

E790-PK ELECTRONICS BOX L59 L100

L10

L35

L17

E983-YL

1 2

SWING FRAME GROUND

641-OR-14 200-BK-14 200-BK-14 200-BK 200-BK 200-BK

641-OR-14 200-BK-14

113-OR 410-WH 791-PK

L62

L22

200-BK-14

L22

D

308-YL 998-BR

1 2

L31

L58

L24

BU BK

B

124-GN-14

609-YL-14 610-OR-14 607-PK-14 641-OR-14

CONN 51

L10 L53

L50

L96

L97

L65

201-BK

L50

L73

2

118-GY 306-GN

L52 L57

L57

L47

L48

L10 L53

601-GY D943-YL D942-GN 322-GY 553-YL 554-PK E703-WH A771-PU

L100

L51

791-PK CONN 29

L65

317-YL 200-BK

L13

L61

D

L20

L22

1 5 2 4 3

3

L26

L26

L83

1 2

425-PK 201-BK

L10

L58

4

L29 L21 L70 USER-DEFINED SHUTDOWN CONNECTOR A209-BK 200-BK

A209-BK A209-BK

L26

L61

5

AUTOLUBE RELAY 3E-5239 E783-WH

E960-OR 200-BK 200-BK

L30

FLOAT/LOWER RELAY 3E-5239

1

2

L29 L21 L70

982-GY

A209-BK 118-GY

200-BK-4

1 2

BK-18 BK-18

509-WH 508-PU 511-BR 512-GN 403-GN

L26

L53

L98

L91

L56

L35

L23 801-PK

L30

L26

U CONN 47

GROUND LEVEL SHUTOFF 4D-1836 (NOTE: SHOWN IN RUN POSITION)

2 C

1 5 2 4 3

L21

L21 142-BU

BB

105-BR 411-PK 410-WH E710-BU 875-BU 876-OR

L23

L31

BU BK

B

L57

L57

L70

L25 201-BK 201-BK 201-BK 201-BK 201-BK A209-BK

177-OR-14 KEY C/B 6T-3642

L23

L70

609-YL-14 609-YL-14 F

L15

E789-PU 982-GY

BB

609-YL-14 G

L15

L70

BB

FRONT WASHER PUMP 7T-8890

D

177-OR-14 177-OR-4

L15

L65

L25

112-PU-8 112-PU-14 ENG CTL C/B 6T-3643

10A

BB

200-BK-14 200-BK-14

F

200-BK-14

506-PU

PP MM

D

G

MOTOR

FRONT WASHER PUMP 7T-8890

10A

15A

105-BR

FUSE (8) 10A 3K-8782 FUSE BLOCK (2) 3V-4784 STRIP (2) 7I-5312

10A

D

609-YL-14 609-YL-14

609-YL-14

10A

D

BB

177-OR-4 G

D

AIR DRYER MACH CTL MACH CTL

150-OR-14 150-OR-14 112-PU-8 112-PU-14 105-BR 105-BR 105-BR

L15 L23

L30

L26

10A

D

200-BK-14 200-BK-14

200-BK-14

10A

D 10A

FLOAT/IMPL

122-BU 116-BR 116-BR

L28

L21

L65

10A

D D

D

LUBE

142-BU

L29

L24

892-BR 893-GN 201-BK

D

E789-PU

113-OR 113-OR 113-OR

L21

G E 308-YL B 201-BK A 308-YL D D942-GN C D943-YL CONN 44

G701-BU 998-BR 109-OR 101-RD 308-YL

L45

L57

791-PK

L44

G701-BU 360-GN 361-OR 998-BR 610-OR-14 113-OR A209-BK

L56

L75

E783-WH 200-BK

1 2

L51

L60

L35

L52

C 1 3 C

360-GN 361-OR

L51

200-BK-14 641-OR-14

L29 L28

L58

L56

L75

HYDRAULIC TANK B LAMP 9X-1439

GN-18 GN-18

L51

L64

L60

L53 L52

G F

105-BR 322-GY

315-GN-10

HYD OIL LEVEL SW 123-2993

B

L89

L50

L35

L52

306-GN 307-OR A209-BK

L71

L96 L35

L63

109-OR-4

306-GN 200-BK

E783-WH

L52

L97

791-PK

L96 200-BK-14 200-BK 200-BK 609-YL-14 506-PU 607-PK-14

L15 L23

L54

315-GN-10

BOOM LOWER VALVE #2 7T-9746

L109

L52

L71 L64

D 177-OR-12 20A START AID BREAKER 6T-3644 177-OR-12 KK D 177-OR-14 U NN 177-OR-4 LL D 105A 177-OR-4 MAIN BREAKER 3E-7294

ENGINE LAMP

998-BR 998-BR 998-BR

PUMP FLOODLAMP 101-0461

RD-18 BK-18

620-WH 620-WH

L110

ENGINE

119-PK-18 200-BK-18

201-BK

620-WH 200-BK

1 2

A

L110

200-BK E783-WH

2 1

BK-8

PUMP FLOODLAMP 101-0461

620-WH 620-WH

997-OR 993-BR 442-GY

B GN-18 GN-18

113-OR

Q 620-WH 1 200-BK 2

A

BOOM LOWER VALVE #1 7T-9746

DDD BK-8 20

ENGINE LAMP SW 8D-2676

620-WH 200-BK

L118

118-GY 306-GN

108-BU-14

L24

119-PK

VIMS

H748-OR H749-BU B771-OR A700-OR E960-OR E959-GN F721-GY-16 150-OR-14 A755-PK A756-BU A757-GY A758-BR E706-OR 893-GN 892-BR 150-OR-14 442-GY 361-OR 998-BR

JJ

786-GN 200-BK

1 NOTE: 2 FOR HYD GEN SOLENOID

L87 L64

L71

L34

LADDER LAMP SERV LAMP SERV LAMP

127-OR 113-0R

150-OR-14 150-OR-14 127-OR 116-BR 116-BR 105-BR 118-GY 105-BR

L24

117-YL 118-GY 118-GY

10A

2 1

1 2

B

L73 L73

D943-YL E706-OR D942-GN 150-OR-14 150-OR-14 892-BR 893-GN

L23

L28

U

L15

SUBSTRUCTURE GROUND

VIMS SERIAL PORT

L63

101-RD-4 101-RD-4 101-RD

L28

D982-PK A748-GY

Q

201-BK E762-WH

315-GN-10

L66

L29

D

NN

177-OR-14 177-OR-4 113-OR

L34

L29

U KK 101-RD-4 105A D

109-OR-4 109-OR

L54

L99

L34

229-BK-14 229-BK-14 360-GN

119-PK 200-BK

L118

B 2 1

L53

L88

L28 ALTERNATOR BREAKER 3E-7294

L25

L30

L29

L28

315-GN-10 CONN 46 S U 109-OR-4 S U 101-RD-4 CONN 45 CAB

DOME

D

2 13 53 4 6 20 60 38 46 32 51 62 3 25 57 52 66 11 12 67 33 19 70 21 39 9 18 10 34 48 5 47 61 35 49 63 36 37 24 7 8 64 65 23 22 69 58 55 44 41 30 27 16 68 59 54 45 40 31 26 17 56 43 42 29 28 15 14 1 50

3

L118

L53

L96

L88 L87

L30

L58

STRAP AS. 8X-5804

1

-BATTERY -BATTERY GND LVL SHUTDOWN NOT USED TIMING CAL TIMING CAL + NOT USED PWR SFT PRESS SIG PWR SFT SOL RETURN PWR SFT SOL DIG SEN POWER USER SHUTDOWN AESC ENABLE LAMP AESC ENABLE SW +BATTERY THROTTLE SW 1 THROTTLE SW 2 THROTTLE SW 3 THROTTLE SW 4 AESC ENABLE SWITCH CAT DATA LINK + CAT DATA LINK +BATTERY HYD OIL TEMP GND LVL SHUTDOWN DIGITAL RETURN NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED LEFT TURBO IN PR +V TIMING ENGINE SPEED COOL. TEMP SIG. RIGHT TURBO IN PR TURBO OUTLET PRESS +V ANALOG SUPPLY ANALOG RETURN OIL PRESS. SIGNAL SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOLENOID 9 POWER SOLENOID 10 POWER SOLENOID 11 POWER SOLENOID 12 POWER SOLENOID 13 POWER SOLENOID 14 POWER SOLENOID 15 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN SOL 9&11 RETURN SOL 10&12 RETURN SOL 13&15 RETURN SOL 14&16 RETURN ATMOSPHERIC PRESS

2 Q

L117

L29

L66

S

102-BU

138-GN 118-GY 119-PK 122-BU 112-PU-8 112-PU-14 102-BU 117-YL 105-BR

L33

229-BK-14 229-BK-14

Q 620-WH

A B C

RH FRAME GROUND

201-BK 201-BK D942-GN D943-YL

JJ 1 C411-OR-18 2 E789-PU-18

B

GN-18 GN-18

L117

200-BK-14 200-BK 200-BK 200-BK-14 200-BK-14

L72

L110

L127

E789-PU-18 B770-YL-18

L68

+BATTERY

OR-18 BK-18

2 1

201-BK 201-BK

BK-18 OR-18

WARM UP VALVE #2 7T-9746

2 1

L71 200-BK-14 200-BK E790-PK-14 C995-YL E787-PK E786-BR E784-YL E782-GN

L33

112-PU-4 MM112-PU-14 112-PU-8 D PP 200-BK 200-BK

308-YL

L25

L66

LH FRAME GROUND

101-RD-4

B498-PU

GN-18 GN-18

L87

MAIN RELAY 165-4026 D D

L15

CONN 48

CONN 34

CONN 36 109-OR-4

201-BK

L88

L43

LL

177-OR-4 L15

102-BU 117-YL 105-BR 201-BK

AUX POWER

L83

L83

D942-GN D943-YL 601-GY 322-GY 553-YL 554-PK E703-WH A771-PU

138-GN ELECTRONICS BOX

L26

L74

2

L33 142-BU

113-OR A755-PK A756-BU A757-GY A758-BR E972-BU E972-BU C413-YL C414-BU 875-BU 876-OR 411-PK 410-WH E707-GN E708-PK E710-BU C415-WH E707-GN 892-BR 893-GN

D

40 32 1 19 20 23 24 36 37 8 10 27 31 16 15 7 26 39 38 6 5 4 33 9 18 14 17 2 3 11 12 13 21 22 28 29 30 34 35 25

L74

+8 VOLT GROUND SIGNAL

2 3 4 1

201-BK E761-BU

L55

L55

OR-18 BK-18 WH-18

WH-18 WH-18 WH-18

WARM UP VALVE #1 7T-9746

F

TO RADIO

3 6 1 2 7 8 4 5

A B C

2 3

B

L80

L81

E

E

E

101-RD-4

L114

200-BK 135-BU-14 509-WH 508-PU 511-BR 512-GN 120-YL-14

GROUND SIGNAL +8 VOLT

201-BK 201-BK 201-BK

L64 L88 L87

L72

786-GN 609-YL-14 E959-GN E783-WH 607-PK-14 641-OR-14 203-BK 207-BK 306-GN 310-PU 311-WH 403-GN F721-GY

VIMS ACTION LAMP 7N-1996 SOCKET 8T-0304

L54

UU

791-PK 655-GN 656-GY 200-BK-14 201-BK

B491-WH

L71

L60

L41

B499-YL

L71

L60

CIGAR HOUSING AS. LIGHTER 145-0847 KNOB AS. 145-0846

308-YL 307-OR A209-BK E959-GN E706-OR 998-BR E764-OR E765-PK 200-BK C996-YL A768-BU 791-PK 105-BR 322-GY

B498-PU

L127 L67

JJ

L113

B491-WH

L122

C412-BR B429-YL F975-OR D970-WH

201-BK-18 E455-BR-18

200-BK B437-BR 201-BK 998-BR E455-BR H748-OR

201-BK 200-BK 113-OR

HYDRAULIC FAN SOL 127-0272

A 1 2 3 4 5 6 7 8 CONN 1

JJ G 3 1 2

E789-PU B771-BR A700-OR

JJ

B770-YL-18 E789-PU-18 C411-OR-18 119-PK-18 200-BK-18

SWING FILTER SW 170-8241

119-PK B770-YL C411-OR E789-PU

882-PK 883-GY 883-GY 882-PK E763-GN-14 E775-PK D977-PU D976-PK 412-BU B428-OR 420-OR 892-BR 893-GN 893-GN 892-BR F975-OR 311-WH 201-BK 200-BK

STRAP AS. 6Y-6584

IMPLEMENT FILTER SW 170-8241 JJ G 3 1 201-BK-18 2 H448-BR-18

119-PK H749-BU B770-YL C411-OR

113-OR 200-BK

CONN 2 JJ A 1 2 3 4 5 6 7 8

E455-BR 200-BK B437-BR 201-BK 201-BK

B771-BR-18 H749-BU-18 A700-OR-18 998-BK-18 H748-OR-18

IMPLEMENT FILTER SW JJ 170-8241 G 3 1 G423-PK-18 2 H448-BR-18

L108

L63

E

BK-18 WH-18 OR-18

L49

L27

L16

C400-GN

L63

L84

B C A

L68

L113

L64

AMBIENT AIR TEMP SENSOR 100-3055

L84

201-BK D977-PU F975-OR

L67

C424-BU

200-BK 791-PK

791-PK 200-BK

200-BK 200-BK 791-PK 791-PK 791-PK 791-PK 791-PK 310-PU 308-YL

307-OR 308-YL

2 3 4 1

2 3 4 1

L64

410-WH 113-OR 892-BR 893-GN 876-OR 875-BU D942-GN D943-YL 117-YL E703-WH 102-BU 411-PK 554-PK 553-YL A758-BR E711-OR E712-GY E713-BU A757-GY A756-BU A755-PK C410-GN A421-GY A771-PU 322-GY 105-BR 601-GY E707-GN E708-PK E972-BU E710-BU C413-YL C414-BU C415-WH E707-GN E972-BU C996-YL A768-BU 201-BK

L66

3

L33

L96 791-PK

L90

1 3 D

E

L64 L43

F

410-WH 113-OR

L62

CONN 49

E790-PK 122-BU 118-GY 119-PK G725-GN C994-PU C479-GN C461-OR C453-YL 425-PK 882-PK 883-GY D963-BU E762-WH E761-BU C400-GN B496-GN B491-WH 447-PK B497-WH 709-OR E788-BU E785-GY B770-YL E789-PU 321-BR 801-PK C411-OR L917-BU E960-OR 113-OR A755-PK A756-BU A757-GY A758-BR 201-BK 201-BK 201-BK A209-BK

201-BK 201-BK

L67 L68

OR-18 BK-18 WH-18

SWING FRAME GROUND

B

WH-18 WH-18 WH-18

B

L117

L94

L69

791-PK 791-PK 200-BK 200-BK 308-YL 310-PU 310-PU 307-OR

791-PK

WH-18 WH-18 WH-18

B

B

L122

CONN 7 L49

IMPLEMENT FILTER SW 170-8241 JJ G 3 1 G423-PK-18 2 B437-BR-18

ENGINE FAN CONTROL SOLENOID 127-0272

321-BR E789-PU B770-YL D943-YL D942-GN 119-PK 113-OR C411-OR 610-OR-14 122-BU 310-PU E785-GY 207-BK 203-BK 306-GN E775-PK E763-GN 201-BK 201-BK 883-GY 882-PK

L49

L68

2 3

L114

521-YL-14 513-OR-14

L118

STRAP AS. 8X-5804

L67

1 4

L114

L89

L79

L78

L71

L81 L80

CONN 31 E L71 F

E

A B 1 2 3 4 5 6 C D

E959-GN 641-OR-14

C424-BU

SHUTOFF VALVE SW #4 3E-5181

L113

L13

AIR START SOLENOID 5T-4434

119-PK 113-OR 883-GY 882-PK E775-PK E763-GN 201-BK 201-BK D942-GN D943-YL 310-PU 306-GN 610-OR-14 122-BU 203-BK 207-BK E785-GY B770-YL C411-OR E789-PU

D977-PU D976-PK 420-OR 412-BU B428-OR 893-GN 892-BR 311-WH F975-OR 201-BK

D976-PK D977-PU 420-OR 311-WH 892-BR 893-GN F975-OR

E789-PU 321-BR

POWER SHIFT PRESS SENSOR 134-0426 L27

Z A CONN 3

620-WH

B499-YL

WH-18

119-PK 113-OR 883-GY 882-PK E775-PK E763-GN-14 201-BK 201-BK D942-GN D943-YL 310-PU 306-GN 610-OR-14 122-BU 203-BK 207-BK E785-GY B770-YL C411-OR E789-PU

L49

VS GROUND SIGNAL

6 10 13 14 15 16 19 20 24 25 31 35 36 37 39 40 1 17 4 5 18 21 11 22 34 33 2 3 7 12 23 26 29 30 32 38 8 9 27 28

1 2 3 4 5 6 7 8

A700-OR 998-BR H748-OR B771-BR H749-BU 201-BK B428-OR 412-BU

OR-18 BK-18 WH-18

B771-BR H749-BU 998-BR H478-OR A700-OR

CONN 4 Z A 1 2 5 4 3 6 7 8

A B C

L27

L27

A700-OR-18 998-BR-18 H748-OR-18

VS GROUND SIGNAL

L119

2

L120

1

POWER SHIFT 100-4338

JJ

C

2 3 4 1

L113

B

HYDRAULIC OIL TEMP SENSOR 102-7532

L118

1 2

L115 CONN 22 B C 13 17 3 L115 4 27 18 38 32 25 34 786-GN 37 G701-BU 5 C400-GN 29 B491-WH 6 B496-GN 28 882-PK 39 883-GY 40 E761-BU 11 201-BK 30 E762-WH 21 201-BK 7 998-BR 2 150-OR-14 8 150-OR-14 10 A757-GY 12 360-GN 14 361-OR 15 E706-OR 16 A756-BU 19 A755-PK 20 A758-BR 22 23 24 26 F721-GY 31 311-WH 33 403-GN 35 36 E783-WH 1 201-BK 9 B C E785-GY 1 2 3 610-OR-14 4 306-GN 8 310-PU 9 119-PK 10 321-BR 13 113-OR 14 122-BU 19 203-BK 21 E789-PU 22 23 24 207-BK 25 B770-YL 27 C411-OR 28 D942-GN 37 D943-YL 38 425-PK 39 641-OR-14 32 C479-GN 11 G701-BU 12 G701-BU 5 893-GN 6 892-BR 7 E960-OR 35 E959-GN 36 607-PK-14 31 609-YL-14 40 15 16 C479-GN 17 18 C461-OR 20 26 A209-BK 29 G725-GN 30 E790-PK 33 C994-PU 34 CONN 21 STRAP AS. 8X-5804

L89

L114

L13

L122

2 3

L124

L118

D

WH-18 WH-18 WH-18

L124 L114

BK-18 BK-18

2 3 1

L101

200-BK 200-BK 200-BK E983-YL 138-GN 127-OR 113-OR A209-BK A209-BK L917-BU 709-OR B497-WH 801-PK 119-PK 122-BU C400-GN 201-BK E762-WH B491-WH B496-GN 201-BK C479-GN C994-PU C461-OR E761-BU 882-PK 883-GY 321-BR E790-PK E960-OR E789-PU E785-GY B770-YL C411-OR A755-PK A756-BU A757-GY A758-BR G725-GN

A/C COMPRESSOR 147-0392

L117

G

L101

L88

L86

L79

L80

L76

C

2

200-BK-14 610-OR-14

L119

1 4

WH-18

L16

PK-18 BU-18 YL-18 WH-18 OR-18

200-BK-10 200-BK-10

135-BU-14 120-YL-14

L89

ARC SUPPRESSOR 106-8704 G 522-WH-14 2 1 513-OR-14

B

2 3

SHUTOFF VALVE SW #1 3E-5181

B771-BR-18 H749-BU-18

1 2 3 4 5

-MOTOR A/C WATER +MOTOR VALVE 145-4763 CCW 5k OHM CW

A/C PRESS SW 114-5333

WH-18

E789-PU 321-BR

JJ G 3 1 2

VV

AUXILLARY RADIO TERMINALS 6L-5855 (25A INT) (15A CONT) F F 592-BU-10

T

L89

592-BU-10 120-YL-14 120-YL-14

L76

2

B

2 1

L119

SHUTOFF VALVE SW #2 3E-5181

L124

1 4

B TRAVEL ALARM 3T-1815

L16

1 4

L122 B

2 4 5 3 1

PK-14 BU-14 YL-14 WH-14 OR-14

SHUTOFF VALVE SW #3 3E-5181

201-BK B496-GN

L122

BK-14 BR-14 GN-14 PU-14 GN-14

OPERATOR STATION

RETURN FILTER SW 116-9933

E

GROUND TEMP CNTRL #2 TEMP CNTRL #3 TEMP CNTRL #1 +BATTERY

L13

201-BK 201-BK 201-BK 201-BK 201-BK 201-BK 201-BK B491-WH B496-GN 882-PK 883-GY

F

592-BU-10 592-BU-10 120-YL-14 120-YL-14 120-YL-14 120-YL-14 200-BK-10

L79 L78

L53

L13

B

L120

TEMPERATURE CONTROL 116-8653

L71

2

DOME LAMP SW 100-4419 L84

A

L86

L86

VV

VV THERMOSTAT SW 3E-5464 CONN 20 VV G 522-WH-14 4 522-WH-14 200-BK-14 6 200-BK-14 515-GY-14 2 515-GY-14 516-GN-14 3 516-GN-14 517-BU-14 7 517-BU-14 A524-BR-14 5 A524-BR A525-GN-14 8 A525-GN A523-PU-14 9 A523-PU 124-GN-14 1 124-GN-14

515-GY-14 516-GN-14 517-BU-14

VV

WH-18

L120

L92

L73

E703-WH

201-BK

2 1

BK-18

WARM UP VALVE #3 7T-9746

L64 L92

1 3

310-PU

E

L64

L73

E703-WH

A209-BK

B

D943-YL 875-BU 876-OR 113-OR 892-BR 893-GN D942-GN 201-BK

B

791-PK 791-PK 200-BK 200-BK

3

L130

L77

L77

B

308-YL 310-PU 308-YL

BLOWER SW 6P-3236

L105

BK-18

200-BK-14 522-WH-14

200-BK-14 515-GY-14

L80

A

C

412-BU 311-WH

201-BK E763-GN

2 1

F

L93

1 C 3 C LADDER LAMP SW 4D-1836

2

A

A B 1 2 3 4 5 6 C D

641-OR-14 200-BK-14 641-OR-14 623-BU 622-PU

C 2

412-BU 311-WH

GN-18 GN-18

500-BR-14 501-GN-14 502-OR-14 108-BU-14 506-PU 156-YL

L92

F

E

791-PK 791-PK 200-BK 200-BK A209-BK E703-WH

START AID SW 100-4420

610-OR-14

L120

B

A/C CONTROL 149-8217

CASE DRAIN FILTER SW 116-9933 B BK-18 2 201-BK 1 BK-18 B491-WH

201-BK E775-PK

2 1

200-BK-14 515-GY-14

2

1 2 5 4 3 E

CONN 23

113-OR 893-GN 892-BR

F

1 3

A209-BK 101-RD 109-OR A523-PU A524-BR A525-GN 506-PU 521-YL-14 515-GY-14 516-GN-14 517-BU-14 203-BK 306-GN 207-BK 311-WH 310-PU 622-PU 623-BU 124-GN-14 200-BK-14 201-BK 403-GN

GN-18 GN-18

L79

200-BK-14

WARM UP VALVE #4 7T-9746

1 2 3 5 6 7 8 4

124-GN-14 521-YL-14 515-GY-14 516-GN-14 517-BU-14

1 34 7 13 29 31 33 37 25 2 4 5 6 10 11 12 14 15 16 36 35 40 17 19 C461-OR 20 882-PK 22 883-GY 23 709-OR 26 A757-GY 32 G725-GN 30 A755-PK 28 321-BR 27 E789-PU 21 E785-GY 38 B770-YL 39 801-PK 18 C411-OR 3 A758-BR 24 D963-BU 8 C453-YL 9 C D

112-PU-4

L77

D

F

4 OPERATOR STATION

112-PU-4

118-GY 201-BK 425-PK 447-PK E788-BU 113-OR A209-BK L917-BU E960-OR 119-PK 122-BU C400-GN E762-WH 201-BK E761-BU 201-BK B491-WH B496-GN B497-WH C994-PU E790-PK A756-BU C479-GN

C

L76

5

3

A B 1 2 3 4 5 6 C D

TRAVEL ALARM CANCEL SW 100-4421

L82

200-BK-14 506-PU 521-YL-14 607-PK-14 609-YL-14 E765-PK E764-OR 201-BK 403-GN 786-GN 203-BK 610-OR-14 622-PU 310-PU 623-BU 311-WH E706-OR 207-BK 101-RD 109-OR 308-YL

200-BK 801-PK

E

A209-BK

200-BK 801-PK

876-OR 875-BU D943-YL D942-GN 201-BK 893-GN 892-BR 113-OR

D942-GN D943-YL 201-BK

201-BK

+12V OUTPUT 24V TO 12V CONVERTER +24V INPUT 3E-8646 +24V IGN GROUND

VV

COOLER BLOCKER SOL 3E-9257 B GN-18 1 G725-GN GN-18 2 E790-PK

C 2 1

875-BU 876-OR 201-BK

F

B

E

X

CONN 19

L71

L72

E

CONN 50

FRAME GROUND 200-BK-14

HOUSE & BOOM LAMP SW 100-4423

A 6

E

L84

L81

E959-GN E764-OR E765-PK 308-YL 307-OR

L917-BU 127-OR 200-BK 801-PK

VV

2 1

VV

RESISTOR 9X-4383

TRAVEL PRESS SWITCH 115-7102 B BK-18 1 C479-GN 2 A209-BK BK-18

149-PU-14 103-YL-14 115-PK-14

FRONT WIPER SW 3T-6655

E

786-GN 609-YL-14 610-OR-14 607-PK-14 641-OR-14 E706-OR 998-BR

709-OR B497-WH A209-BK

GN-22 RD-22 BK-22 WH-22

786-GN 791-PK 791-PK 200-BK 200-BK 655-GN 102-BU 656-GY

A

A B 1 2 3 4 5 6 C D

L81

E

BK-00

AUTOLUBE SOL 5T-4434

709-OR B497-WH A209-BK

VV

2 1

BLOWER 146-3506 BK-14 WH/RD-14

C A C B

3 4 2 1

791-PK 791-PK 200-BK 200-BK 623-BU 117-YL 622-PU

L86

515-GY-14 516-GN-14 517-BU-14 A524-BR A525-GN A523-PU 124-GN-14 998-BR 306-GN 307-OR A209-BK

F

BLOWER 145-3506 BK-14 WH/RD-14

MOTOR

IMPLEMENT PRESS SW 117-7881 B 1 C461-OR BK-18 2 3 A209-BK BK-18

L115

K

A209-BK 554-PK A209-BK A771-PU

L84

506-PU

X

X

L85

E738-GN

L86

115-PK-14 200-BK 791-PK 609-YL-14

L115

SWING BRAKE PRESS SW 117-7881 B 1 C994-PU BK-18 2 3 A209-BK BK-18

200-BK

AUTOLUBE PRESS SENSOR 102-1400 +V SENSOR OR-18 SIGNAL WH-18 GROUND BK-18 C L917-BU 4 FUTURE MANUAL 3 127-OR REEL LUBE 200-BK 2 SW (ME ONLY) 1 801-PK

G F C B H A D E J

ECAP SERVICE TOOL CONNECTOR

L115

CONN 6 C SERVICE CENTER 2 ATTACHMENT 1

156-PK

203-BK

CONN 5

CONN 18

421-GY

6

LADDER LAMP SW 100-4418

L85

L72

L115

E985-BR 802-YL

A E D C B

CAB SERIAL PORT

X

L81

DEFROSTER FAN SW 3E-7174

L96 A E D C B

3

5

149-PU-14

L69

L94

103-YL-14 200-BK 786-GN 607-PK-14

H

112-PU 109-OR 105-BR 101-RD 115-PK-14 149-PU-14 786-GN 102-BU 655-GN 656-GY A209-BK 117-YL A503-PK A506-OR

7 8 9 18 19 17 1 33 14 12 34 40 35 27 38 39 20 6 10 5 37 32 31 25 3 36 4 26 22 13 23 15 16 2 29 28 30 24 11 21

BUCKET OPEN (TRIGGER SW) NOTE: FS ONLY 137-8408

MOTOR

A209-BK E983-YL 138-GN 113-OR

2

609-YL-14

SERVICE CENTER ATTACHMENT

FLOAT (CAP SW) 129-6470

M915-PU

OPERATOR STATION

A209-BK E983-YL 113-OR 138-GN E985-BR 802-YL 200-BK

30 85 85 86 87 86 87 87A 87A

TELEMETRY SERIAL PORT

L

C

E

B A 1 2 3 4 5 6 C D

C

B

B A 1 2 3 4 5 6 C D

L77

L85

L96

RIGHT PISTOL GRIP SW 149-2661

BOOM LOWER SW 3E-7808

30

CONN 17

CAB FLOOR

8 7 6 3 1 5 2 4

L72

C995-YL E784-YL E790-PK-14 E782-GN 200-BK-14

A421-GY A771-PU A209-BK 554-PK A209-BK

H

L91

E 200-BK 791-PK 115-PK-14 791-PK

124-GN-14 108-BU-14 786-GN 115-PK-14 149-PU-14 112-PU 156-YL 791-PK

BU-18 RD-18 BK-18

2 1 GN GN

DUAL PRESS RELIEF SOL 104-7015

30 85 85 86 87 86 87 87A 87A

HOUSELAMP RELAY 3E-5239

A209-BK E782-GN

306-GN-16 307-OR-16

30

E

E

786-GN

L C B A

L

AUXILLIARY BOOMLAMP RELAY 3E-5239

118-GY

F 1 2 3 4 5 6 7 CONN 24

L92

L77

L93

E

200-BK 200-BK 791-PK 791-PK

791-PK 124-GN-14 108-BU-14 156-YL 786-GN 115-PK-14 149-PU-14 112-PU 200-BK 607-PK-14 609-YL-14 610-OR-14 592-BU-10 120-YL-14 135-BU-14

L78

641-OR-14

5

LADDER FLOODLAMP 9X-6775

L69

L77

E

CONN 12

NEUTRAL L START SW 9W-2150

786-GN

149-PU-14 115-PK-14 103-YL-14

306-GN 307-OR 200-BK A209-BK E787-PK E786-BR

A209-BK

149-PU-14 200-BK 786-GN 610-OR-14

CONN 25

112-PU-4

L96

G

A209-BK

E790-PK M915-PU

SUBSTRUCTURE LAMP 101-0461

30 85 86 87 86 87 87A 87A 85

H

1 2 3 4 5 6 7

CONN 26

201-BK

200-BK 657-YL

30

H

115-PK-14 120-YL-14 108-BU-14 609-YL-14 791-PK 156-YL 135-BU-14

F

610-OR-14

C

200-BK-14

200-BK-14 200-BK L94 200-BK 200-BK

L94

L69

200-BK 791-PK

201-BK 786-GN 610-OR-14

E790-PK E784-YL

112-PU 200-BK

L71

CAB SUBFLOOR SW 8D-2676 657-YL

124-GN-14

F

H

L94

2 1

2 1

657-YL 200-BK M915-PU E782-GN E782-GN

BK-18 RD-18

L

GN GN

15A

610-OR-14 124-GN-14 112-PU 200-BK 786-GN 149-PU-14 607-PK-14

H

L72

SUBSTRUCTURE LAMP 101-0461

L

657-YL 200-BK

1 2 3 4 5 6 7 8 9

BOOMLAMP RELAY 3E-5239 L96

657-YL 118-GY 118-GY

592-BU-10

6 118-GY 200-BK 200-BK 200-BK-14 200-BK-14

C

UU

L78

791-PK 200-BK

200-BK

TRAVEL BRAKE 104-7015

G

E706-OR AESC ENABLE SW 126-1695

L96

G

135-BU-14

1 Y

E706-OR

3

112-PU-4

592-BU-10 H

CONN 27 H F

200-BK

657-YL 200-BK

L

C995-YL E784-YL E790-PK-14 306-GN 307-OR

2 Y

L96

L71

15A

H

Y

200-BK 791-PK 998-BR

G 2

115-PK-14 115-PK-14 120-YL-14

L88

L

G979-BU E787-PK E786-BR

A209-BK C996-YL A768-BU E765-PK 322-GY 200-BK 791-PK E706-OR 105-BR 307-OR 308-YL 998-BR E764-OR E959-GN E738-GN C410-GN A758-BR E711-OR E712-GY E713-BU A757-GY A756-BU A755-PK A421-GY 553-YL 554-PK A771-PU

E

L91

1 2

E784-YL 657-YL 200-BK M915-PU E782-GN 306-GN-16 307-OR-16

H CONVERTER H OUTPUT C/B 3T-3643 BLOWER C/B 3T-3643

STRAP AS. 8X-5804

RD-18 BK-18

G 9 8 7 6 5 4 3 1 2

HOUSELAMP HOUSELAMP CONVERTER

200-BK 791-PK

L43

CONN 13 L E790-PK E787-PK E786-BR E790-PK-16 A209-BK

15A

791-PK 200-BK

E E

P W

C995-YL E790-PK

E787-PK E786-BR E790-PK E790-PK-16 A209-BK

15A

149-PU-14 149-PU-14 103-YL-14

791-PK 200-BK

E E

TOP LEFT SIDE FLOODLAMP 9X-6775 C

ANTENNA 9W-3072

DIAGNOSTIC CONNECTOR

L

A209-BK

G979-BU C995-YL E787-PK E786-BR E790-PK-16 A209-BK

GN-22 RD-22 BK-22 WH-22

H

108-BU-14

BOOMLAMP BOOMLAMP AUX BOOM

E

L89

1 2

3 4 2 1

H

156-YL

WIPERS

H

CONN 14 K F E706-OR 17 E711-OR 16 E712-GY 22 E713-BU 21 791-PK 7 E959-GN 23 C410-GN 11 200-BK 4 322-GY 6 553-YL 12 A768-BU 25 C996-YL 26 E738-GN 27 E764-OR 28 E765-PK 29 998-BR 8 A758-BR 14 A757-GY 19 A756-BU 20 A755-PK 15 105-BR 1 307-OR 10 308-YL 5 24 A771-PU 13 554-PK 18 A421-GY 3 A209-BK 9 40 39 38 37 36 35 34 33 32 31 2 30

G979-BU

SWING BRAKE SOL 104-7015

E790-PK E787-PK

E790-PK E786-BR

L

A209-BK 553-YL A209-BK 322-GY

791-PK 200-BK E706-OR

A209-BK A209-BK A209-BK

GN GN

2 1

2 1

GN GN

BK-18

15A Y

CONN 15

L

L

H

1 2 3

15A

H H

DEFROSTERS

L91

BUCKET OPEN VALVE 104-7015 GN GN

BUCKET CLOSE VALVE 104-7015

L

998-BR

15A

H

L90

FOR FS ONLY

10A

L101

BROOM RAISE PRESS SW 117-7881 BK-18

H

B B

OFF C ON S K 307-OR ST B 105-BR K KEY SW 9G-7641

BUCKET CLOSE (TRIGGER SW) NOTE: FS ONLY 137-8408

CONN 30

791-PK 200-BK

E E

TEMP CONTROL LAMPS 7N-5876

610-OR-14 156-YL 506-PU 108-BU-14

R K 308-YL

HORN (CAP SW) 129-6470

E

200-BK 791-PK 200-BK 791-PK

998-BR C410-GN E711-OR E712-GY E713-BU 791-PK 200-BK E706-OR E959-GN

K

7 L94

L94

FUSE BLOCK 3V-4784 STRIP 7I-5312 112-PU-4

L86

A755-PK A756-BU A757-GY A758-BR 998-BR

FUSE (1) 10A 3K-8782 (5) 15A 8M-8948

L44

I

2 3 4 5 1

A209-BK 322-GY 553-YL

L109 L108

PK S1 BU S2 GN S3 BR S4 COM BK THROTTLE SW 7Y-5465

LEFT PISTOL GRIP SW 149-2661

592-BU-10 120-YL-14 135-BU-14

HYDRAULIC ENCLOSURE LAMP SW 8D-2676

8

L95

L111 L110 L109 L108

HYDRAULIC ENCLOSURE LAMP 101-0461

A209-BK 322-GY 553-YL E738-GN C996-YL A768-BU E764-OR E765-PK

CONN 16 K Y 9 3 1 2 4 5 6 7 8 K Y 6 1 2 3 4 5 7 8 9

522-WH-14 513-OR-14

2

BK-18 RD-18

2 1

9 L95 OPERATOR STATION

L108

118-GY

3

10

112-PU-14

C 200-BK 658-BR

C

C

11

791-PK 791-PK

12 L95

F975-OR 201-BK D976-PK

13

H

14 L95

101-RD-4

15 118-GY 200-BK

2

1

A