Cat Electrical 307C and 307C Swing Boom Excavator Electrical System Schematic Manual - PDF DOWNLOAD

Page 1

Electrical Schematic Symbols And Definitions Connector Location Schematic Connector Number Location

Machine Location

CONN 1

E-12

90

CONN 2

E-12

91

CONN 3

E-12

67

CONN 4

E-11

68

CONN 5

E-11

69

CONN 6

E-10

76

CONN 7

I-10

92

CONN 8

I-10

110

RD

Battery +

501

GN

Wiper - Front (Low)

103

RD

Backup

506

PU

Washer - Front

105

RD

Key Sw

508

PU

Radio Speaker - Left

107

RD

Engine Shut

509

WH

Radio Speaker - Left (Common)

109

RD

Alt Output +

511

BR

Radio Speaker - Right

112

PU

Main Power Relay Output

512

GN

Radio Speaker - Right (Common)

114

RD

Warning Horn (Forward)

521

YL

A/C Sw To Refrigerant Sw

115

RD

Chassis/Boom Lamp Relay

530

OR

Washer Right

116

BR

ATCH Cab Lamp Relay

592

BU

DC/DC Converter Power Output

117

YL

Washer/Wiper Relay

A513

PK

DC/DC Converter Memory Output

118

GY

Aux. Ckt

A579

OR

Wiper Motor +

120

YL

+24 V Ign

A580

BR

Wiper Motor -

121

YL

Back Alarm To Lamp

A581

GN

Wiper Motor Raise

124

GN

A/C

A582

PU

Wiper Motor Stop

129

BU

+24 V Switched In

A584

BU

Front Window Limit Sw To Wiper Control

135

BU

+12 V Switched Out

A588

GN

Safety Sol Relay To Sol

143

BR

Hyd Lock Timer In 1

C537

GN

A/C Photo Sensor + Sig

147

PU

Travel Spd Sol To ATCH Quick Coupler Sw

C538

OR

A/C Photo Sensor - Sig

151

GN

Neut Start Limit Sw To Hyd Lock Timer Out 1

C560

OR

Left Rear Speaker

175

RD

ATCH Heater/A/C Unit Blower

C566

PK

Left Rear Speaker (Common)

180

GN

Aux. Ckt

190

PK

One Touch Low Idle Sw

607

PK

Flood Lamp - Front

Ground Circuits

615

YL

Cab Flood Lamp/Rops

I-9

77

I-10

111

CONN 11

I-10

112

CONN 12

B-12

104

CONN 13

B-12

93

CONN 14

H-9

65

CONN 15

H-9

84

CONN 16

H-9

78

CONN 17

I-7

86

CONN 18

G-4

85

CONN 19

H-3

113

CONN 20

H-3

114

CONN 21

H-2

87

CONN 22

H-2

115

CONN 23

H-2

116

CONN 24

G-4

117

CONN 25

G-2

118

CONN 26

G-2

119

CONN 27

G-2

120

CONN 28

H-1

121

CONN 29

H-1

122

CONN 30

G-1

123

CONN 31

G-1

124

CONN 32

E-5

94

CONN 33

E-4

70

CONN 34

E-3

88

CONN 35

E-2

125

CONN 36

E-2

126

CONN 37

E-3

95

CONN 38

E-7

79

CONN 39

E-6

64

CONN 40

C-12

80

CONN 41

F-5

127

CONN 42

C-7

81

CONN 43

C-6

128

CONN 44

C-6

129

CONN 45

C-6,C-7

73

CONN 46

B-6

105

CONN 47

D-3

96

CONN 48

D-2

71

CONN 49

D-2

97

Part No.

CONN 50

C-2

98

5I-6587

CONN 51

C-3

106

CONN 52

C-3

107

CONN 53

C-3

66

CONN 54

B-2

82

CONN 55

B-3

74

B-4

83

CONN 57

A-3,A-4

130

CONN 58

A-3,A-4

131

CONN 59

A-4

108

CONN 60

A-7

99

CONN 61

B-7

89

CONN 62

B-8

100

CONN 63

B-8

101

CONN 64

B-8

102

CONN 65

C-9

72

CONN 66

A-11

132

CONN 67

A-11

133

CONN 68

B-11

109

CONN 69

B-11

103

CONN 70

C-6

75

Part No.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Main Chassis

616

BU

Bucket Flood Lamp/Boom Flood Lamp

210

BK

Converter Output (24/12V)

645

PK

Head Lamp Relay

303

BR

Key Sw ACC Position

763

BU

Torque Converter Sw

304

WH

Starter Relay No. 1 Output

780

PU

Coupler Disengage Sol

306

GN

Starter Relay Coil To Neut Start Sw

E703

WH

Travel Alarm Cancel

307

OR

Key Start Sw To Neutral Start Sw

H740

OR

HEX Governor Motor +

310

PU

Start Aid Sw To Start Aid Sol

H741

WH

HEX Governor Motor -

320

RD

Horn Relay To Horn Sw

H742

PU

HEX Governor Accel Input

321

BR

Backup Alarm Lamp Travel Alarm

H744

BU

HEX Governor Low Idle

322

GY

Warning Horn (Forward)

J703

WH

Alt Pulse Sig To Anti-Start Relay

327

PK

Shutdown Sol

K776

GN

Alternator L Terminal

330

YL

Neutral Start Relay Coil

M729

PU

Governor Motor Sensor Power

332

BU

Shutdown Sw To Shutdown Control

M730

YL

Governor Motor Sensor Signal

M731

BU

Governor Motor Sensor Return

307C and 307C Swing Boom Excavator Electrical System

Control Circuits

403

GN

Alternator (R) Term.

817

WH

Backup Alarm Relay

405

GY

Opr Mon Oil Press. (Low Setting)

877

YL

Glow Plug Mag Sw To Glow Plug

439

YL

Lamp Indicator

C904

GN

Relay To Relay

441

OR

Eng Coolant Temp Gauge

N933

PU

Low Idle Indicator

442

GY

Hyd System Temp Gauge

P969

BR

Analog Return (HEDC)

447

PK

Fuel Level Gauge

R997

OR

+5V Analog Sensor Power

Off Machine Switch Specification Actuate

Engine Oil Pressure

Sender - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

307C: BAJ1-UP BCM1-UP BMF1-UP BNE1-UP

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols * Harness identification letter(s) and a serializing code. The "C" stands for connector and the number indicates which connector in the harness.

Harness identification code This example indicates wire 135 in harness "AG".

Deactuate

Contact Position

78.45 ± 9.8 kPa

49 ± 9.8 kPa

Normally

(11.38 ± 1.4 psi)

(7.1 ± 1.4 psi)

Open

1520 ± 98 kPa

1127 kPa MIN

Normally

(220.46 ± 14.2 psi)

(163.46 psi MIN)

Open

Travel Pressure

Title

Wire, Cable, or Harness Assembly Identification Part Number For L-C12* AG-C4* Connector Assembly 3E-5179 111-7898 325-A135 PK-14 1

325-A135 PK-14 Socket

Pin

Single Wire Connector

Wire Gauge

Wire Color

Receptacle

2

200-L32 BK-14

164-8231

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

RENR4043

1 2

105-9344

Printed in U.S.A.

8 121 122

Component Location Component Panel - A/C Switch Governor - Actuator Engine

Resistance (Ohms)

Hydraulic Oil Temp

Schematic Location

Machine Location

D-3

20

Component Relay - Start Cont.

Schematic Location

Machine Location

H-8

40

C-12

1

Relay - Starter

G-9

41

Alarm - Travel

A-7

2

Relay - Travel Alarm 1

H-12

42

Alternator

B-11

3

Relay - Travel Alarm 2

H-11

43

Antenna

D-8

4

Relay - Washer/ Wiper

H-11

44

Battery

C-11,C-12

5

Sender - Coolant Temperature

B-12

13

Terminal - Block

F-10

21

Sender - Hydraulic Oil Temp

A-8

14

Breaker - Alternator

F-12

22

Sensor - A/C Photo

D-2

45

Governor - Controller Engine

I-9

23

Sensor - Fuel Level

A-7

15

Converter - 12V 2.5A

C-7

24

Socket - 12V 5A

C-6

46

Converter - 12V 5A

D-7

25

Solenoid - A/C Clutch

B-12

16

Dial - Engine Speed

E-3

26

Solenoid - Engine Shutdown

B-12

17

I-11,I-12

27

Solenoid - Hydraulic Lock

B-9

47

D-3

28

Solenoid - Travel Speed

B-9

48

3989-4875 @ 35 °C (95 °F)

Block - Fuse

2224-2718 @ 50 °C (122 °F)

Panel - Heater Switch

973-1189 @ 75 °C (167 °F)

Horn

A-4

6

Speaker

B-7, I-7

49

475-522 @ 100 °C (212 °F)

Lamp - Boom

A-3

7

Switch - Disconnect

D-12

18

G-1,H-1

8

Switch - Engine Oil Pressure

A-11

19

Lamp - Chassis

A-4

9

Switch - Horn

H-2

50

Lamp - Dome

H-4

29

Switch - Neutral Start

I-2

51

Lighter - Cigar

C-3

30

Switch - Ones Touch Low Idle

E-2

52

Meter - Service

C-2

31

Switch - Panel

B-3

53

Monitor

D-2

32

Switch - Starter

E-3

54

Motor - Starter

A-12

10

Switch - Travel Alarm Cancel

B-4

55

Motor - Washer

E-12

11

Switch - Travel Pressure

C-9

56

Motor - Wiper

C-2

33

Switch - Window Limit

G-3

57

Glow Plug

B-12

12

Timer - Engine Shutdown

H-9

58

Radio

C-6

34

Timer - Hydraulic Lock

I-9

59

Relay - Cab Lamp

H-11

35

Unit Air Conditioner

E-7

60

Relay - Chassis / Boom Lamp

H-12

36

Unit Heater

E-7

61

Relay - Neutral Start

H-11

37

Unit IND

E-3

62

Relay - Heater

G-9

38

Wiper Control

C-2

63

Relay - Horn

H-12

39

Lamp - Cab

Machine locations are repeated for components located close together. A Located in the cab.

E Around Relay panel.

84

B Located in the righthand console.

F Inside of Fuse relay box.

C Located in the lefthand console.

G Around Pilot Manifold.

6

5

4 117 118

94

78

119 120 7 12 13

16 93

6

9

14

108

5 80 1

2

51 87

AREA D

12 86 89 75 4

117 118

C

85

15

119 120 11 90 18

121

8

122

8

123

D

A

E

124

5 80

1

3

B

4

16 13 109 103

7 130

19 133

93

132

131

G

108 6

7

104 10

17

14 2

15 99

9

2 11 3 105

7

15 99

11 90

2

4

3 103 109

10

1

1

130 131

17 104 19 133 132

18

12

1

123 124

70

D Under Platform.

2

3

Machine Harness Connector And Component Locations

81

1 3

2

7

4 67

68

69

Component Part Number

Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

© 2000 Caterpillar All Rights Reserved

6

91

Fuse

Plug

Ground Circuit Connection Number Identification

1 2

Form Number

Engine Governor Control

8

92

This indicates that the component has a wire connected to it that is connected to ground.

BK

65

F

Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component.

Related Electrical Service Manuals

3

7

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Lighting Circuits

Function

Circuit Breaker Symbol

Flow Symbol

Level Symbol

Temperature Symbol

Pin or Socket Number

110

5

T

Pressure Symbol

200

106-0179

221-269 @ 125 °C (257 °F)

9

Description

* * AG-C3 C-C4 130-6795 130-6795

6134-7496 @ 25 °C (77 °F)

Sender:

Wire Color

Accessory Circuits

Monitoring Circuits

20824-25451 @ 0 °C (32 °F)

4I-5394

Description

Basic Machine Circuits

Component Description

77

101

CONN 10

Resistor, Sender and Solenoid Specifications

111

Wire Color

Power Distribution Circuits

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

4

Wire Number

CONN 9

CONN 56

Wire Description Wire Number

115

76

116

14

88 13 95

9 125

126

10

106 5

72

1

97

98

73 2

17

64

96 66

100

16 79

8

AREA B

127 71

82

AREA G AREA E

AREA A 113 114

AREA C

101

3

128 129

6

AREA F

83

74

107

1

102


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