Cat Electrical 301.5 Excavator Electrical System Schematic Manual - PDF DOWNLOAD

Page 1

Schematic Location E-6

Component Alarm - Travel

Component Location Machine Location 1

Component Relay - Main Power

Schematic Location D-3

Machine Location 5 5

Alternator

C-9

2

Relay - Start

C-6

Assembly - Heater Blower

C-4

3

Relay - Start Aid

C-6

5

Battery

B-9

4

Relay - Start Disable

E-9

4

Breaker- Alternator

C-9

4

Sender - Coolant Temp

C-9

2

Breaker - Lighting

D-4

5

Sender - Fuel Level

A-6

12

Breaker - Main

D-3

5

Solenoid - Boom Lower

B-5

13

Engine Ground Strap - Engine Frame to Machine Ground

B-8

6

Solenoid - Fuel Shutoff

D-9

7

Solenoid - Hi Speed Travel

B-6

14

D-4,5

5

Solenoid - Hydraulic Disable

B-6

14

Glow Plugs

C-9

7

Switch - Air Inlet Pressure

D-9

9

Ground Stud - Machine

D-8

8

Switch - Beacon

E-4

B

Group - Gauge Cluster

C-4

A

Switch - Hi Speed Travel

D-2

15

Horn - Forward

E-6

1

Switch - Horn

C-4

A

Motor - Starter

B-9

2

Switch - Interlock

B-2

10

Motor - Washer

D-9

9

Switch - Key Start

C-4

A

Motor - Wiper

B-2

10

Switch - LH Console

D-4

16

Radio

E-6

11

Switch - Oil Pressure

D-9

7

Relay - Boom Lower

A-6

5

Switch - RH Console

C-4

17

Relay - Hydraulic Disable

E-9

4

Switch - Travel

D-2

18

Relay - Lamp

E-9

4

Switch - Wiper/Washer

E-4

B

Fuses

SENR1279 June 1998

20

3

10

A

14

17

15

5

18 13

8

2

7

19

1

6

11 B

12

16

4

*Machine locations are repeated for components located close together.

9

301.5 Excavator Electrical System

11

A = Located inside of cab. B = Located inside of right console.

3YW1-UP 10

A

B

16 17

20

5

19

15

3

18 1

13

7 9

2 4

12 8

14

6

E41238

Machine Harness Connector And Component Locations

Printed in U.S.A.

© 1998 Caterpillar All Rights Reserved

Wire Number

Wire Color

101

RD

103

Wire Description Wire Number

Wire Color

Battery (+)

405

GY

Oil Pressure Signal

YL

Lighting Power

430

BU

Air Filter Signal

104

YL

Console Power

441

OR

Coolant Temp Signal

105

RD

Key Switch Power

447

PK

Fuel Level Signal

109

RD

Alternator Output (+)

C444

YL

Alternator Indicator Lamp

112

PU

Main Power Relay Output

114

RD

Forward Horn Power

500

BR

Wiper Park

117

RD

Main Breaker Output

501

GN

Wiper Signal

118

GY

Wiper/Washer Power

506

PU

Washer Signal

119

PK

Fuel Shutoff Solenoid

508

PU

Radio Speaker (+)

122

RD

Dome Lamp Power

509

WH

Radio Speaker (-)

125

OR

Boom Lower Power

A584

BU

Window Interlock Signal

130

GN

Heater Blower Power

131

BR

Solenoid Power

603

PK

Beacon Signal

135

BU

Radio Power

607

PK

Flood Lamp Relay Output

144

GN

Beacon Power Ground Circuits

E783

WH

Dead-Engine Boom Lower

H792

BR

Flood Lamp Signal

Description Power Circuits

Description

Control Circuits

BK

Main Chassis Ground

877

YL

Start-Aid Relay Output

304

WH

Start Relay Output

E953

GY

Speed-Select Signal

306

GN

Start-Disable Relay Output

G981

PU

Travel Alarm Disable

307

OR

Key Switch (Start Position)

L987

WH

Start-Aid Signal

308

YL

Key Switch (Run Position)

M927

GN

Hydraulic-Disable Relay Output

321

BR

Travel Alarm Signal

322

GY

Forward Horn Signal

A

Schematic Location

Machine Location

CONN 1

E-8

19

CONN 2

D-8

8

CONN 3

D-8

19

CONN 4

C-8

19

CONN 5

C-8

19

Connector Number

Accessory Circuits

200

Basic Machine Circuits

Connector Location1

Monitoring Circuits

Lighting Circuits

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

CONN 6 C-8 20 The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

AA

Pressure Symbol

Temperature Symbol

Level Symbol

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

Receptacle

Plug

T

Flow Symbol

2

1

1 2

1 2

1

Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Pin or Socket Number Wire, Cable, or Harness Assembly Identification

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Component Part Number

Single Wire Connector C

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

A

A 325-PK-14

Pin

AA 1

9X-1123 325-PK-14

Wire Color

Socket

Normally closed switch that will open with an increase of a specific condition. 2

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

Circuit Number Identification

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Wire Gauge

Electrical Schematic Symbols And Definitions

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

This indicates that the component has a wire connected to it that is connected to ground.

200-BK-14

T

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.


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