Cat Electrical 250 & 300 Uninterruptible Power Supply (UPS) Electrical System Schematic Manual - PDF

RENR5884 June 2001 A

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1

ZZC+ 12-L4 ZZC12-L4

4-WIRE SYSTEMS ONLY.

SID+ 7-O4 T1 FAN 230 AC1 6-C7

2

SID7-O4

BCC8-K5

ACI In230 AC1 6-L2

T2 FAN 230 AC1 6-C7

ACI+ 6-J7 ACI6-J7 UIF+ 7-M2

T2 FAN 230 AC2 6-C7

UIF7-M3

ACI Out230 AC1 6-L1

C45

ACI Out230 AC2 6-L1

C46

APC7-B11 SIO+ 7-K7 SIO7-K6

ZZ 230 AC1 12-J5, 11-O6, 11-E7, 12-R4 ZZ 230 AC2 11-L2, 11-E7, 12-J9, 12-D3

FAN+ 6-C6

190V OK 6-F9

FAN6-C6 EPO/EMO trip+ 6-P2

24Vdc, 350W

6 Neutral

Line

PS1 PWR J40

230 Vac (T2)

T1~3 190V Status J7

190 Vac rectified (T1,T2,T3)

Ground

SK3

7

+ 24Vdc +V

1 2 3 4 5 6 7 8 9 10

N/C N/C + sense - sense POK C. Share DC-OK Inhibit(NC) Inhibit(NO) COM

UIF/PUI PWR J12

APC PWR J13

SIO PWR J14

FAN PWR J15

Uninterruptible Power Supply (UPS) 250 & 300 Electrical System

5

3 4 Gnd Gnd

1 2

EPO PWR J16

24Vdc

24Vdc

2 3

4 Gnd

1

24Vdc 24Vdc Gnd

1 2 3 4 24Vdc 24Vdc Gnd Gnd

3 4

1 2

24Vdc 24Vdc Gnd Gnd

4

1 2 3

24Vdc 24Vdc Gnd Gnd

2 3 4

1

ACI PWR J11

24Vdc Gnd Gnd

24Vdc

1 2 3 4

BCC/PCC PWR J10

FWI PWR J17

Power Distribution PWA# 30160

SK1

24VDC POWER SUPPLY

24Vdc 24Vdc Gnd Gnd

SID PWR J37

1 2 3 4

Spare PWR J44

24Vdc 24Vdc Gnd Gnd

1 2 3 4

3 4

1 2

1 2 T1 OK

PS CAP J43

T2 OK T3 OK Gnd Gnd Gnd

1 2 3 4 + + -

PS2 PWR J41

24Vdc 24Vdc Gnd Gnd

VACUUM AC1 J26

+ + -

1 2 3 4

VACUUM AC2 J32

-

+ +

AUX Supply2 J45

230 Vac (T1)

PS1

3

Common -V

3 4

AC1 AC1 AC2 AC2

Common 2

10

1 2

AC1 AC1 AC2 AC2

AUX Supply1 J33

ACI INPUT J31

1 2 3 4

AC1 AC1 AC2 AC2

ACI OUTPUT J3

T1 FAN PWR J34

1 2 3 4

1 2 3 4 AC1 AC1 AC2 AC2

PS2 OK

AC2

1 2 3 4 AC1 AC1 AC2

T2 FAN PWR J2

AC1 AC1 AC2 AC2

1 2 3

1 2 3 4 5 6 7 8 9

2

N/C N/C + sense - sense POK C. Share DC-OK Inhibit(NC) Inhibit(NO) COM

1

+ 24Vdc +V

SK3

24VDC POWER SUPPLY

4

SK1 5

1 2 3 4

Vacuum 230 AC2 3-K9

4

FWI+ 4-B6 FWI4-B6

24Vdc 24Vdc Gnd Gnd

Ground

5 6

24Vdc, 350W Line

T1 190V OK T2 190V OK

MODEM 230 AC2 13-G2, 13-B2 Vacuum 230 AC1 3-K8

3 4

3

2

1

PS2

T1 190V return T2 190V return

MODEM 230 AC1 13-G2, 13-B2

4

3

APC+ 7-B11

1400uF

3

1400uF

ACI In230 AC2 6-L2

Neutral

2

BCC+ 8-K5

T1 FAN 230 AC2 6-C7

PS1 OK

DCI/PCI PWR J18

24Vdc 24Vdc Gnd Gnd

1 2 3 4

DCI+ 2-G3 DCI2-G4

FCD PWR J19

24Vdc 24Vdc Gnd Gnd

1 2

FCD+ 3-A3 FCD3-A3

SSI PWR J20

24Vdc 24Vdc Gnd Gnd

1 2

GSD PWR J21

24Vdc 1 24Vdc 2 Gnd 3 Gnd 4

GSD+ 10-G3 GSD10-G4

SKI A PWR J22

24Vdc 24Vdc Gnd Gnd

1 2

SKI A+ 1-E11 SKI A1-E12

SKI B PWR J23

24Vdc 24Vdc Gnd Gnd

1 2

SKI C PWR J24

24Vdc 24Vdc Gnd Gnd

1 2 3 4

SKI C1-M12 SKI C+ 1-M11

SKI 3 PWR J27

24Vdc 24Vdc Gnd Gnd

1 2 3 4

SKI 33-P5 SKI 3+ 3-P5

SKI 2 PWR J28

24Vdc 24Vdc Gnd Gnd

1 2

SKI 23-L5 SKI 2+ 3-L5

SKI 1 PWR J29

24Vdc 24Vdc Gnd Gnd

1 2 3 4

3 4

CNJ1-UP APZ1-UP

SSI+ 1-F7 SSI1-F7

3 4

3 4

6

7 Common 1

Common -V

PS OK 6-F8

8

190/230 Vac (T1) AC In HOT/230 J4

AC In HOT/190 J6

190/230 Vac (T2) AC In COM J5

AC In HOT/230 J1

AC In HOT/190 J39

190 Vac (T3) AC In COM J25

AC In HOT/190 J30

AC In COM J38

PWR In 24P1 J8

PWR In 24P2 J35

PWR In COM J46

PWR In GND J9

SKI B+ 1-I11 SKI B1-I12

3 4

3 4

8

SKI 13-H5 SKI 1+ 3-H5

9

9

X2

X1

190

com

F1=TRM3-1/2 - 250Vac, 3.5A F2=TRM2 - 250Vac, 2A F3=TRM3 - 250Vac, 3A F4=TRM10 - 250Vac, 10A F5=TRM20 - 250Vac, 20A F6=TRM12 - 250Vac, 12A F7=TRM5 - 250Vac, 5A F8=TRM3 - 250Vac, 3 F9=TRM1 - 250Vac, 1 F10=TRM1 - 250Vac, 1 F11=TRM10 - 250Vac, 10 F12=OMIT

2kVA

X3

230

© 20 200 Caterpillar aterpillar 2001 All Rights Reserved

1 0

Printed in U.S.A.

Com

380

Volume 1 - Main System

WHEN POPULATED WITH FUSES THE PWA P/N IS 30208-1

T2-R1

2 1 2

F26 1

BYPASS OUT C 8-P10, 1-N2

1 1

ATQR7, 7A, 600V

480 1

F25

2

400

T2

1

BYPASS OUT B 8-P10, 1-N2

2

F28 1

T1 Input B 1-F3

ATQR4, 4A, 600V

1 1

415

X1

com Com

T1-R1

2

380

400

415

ATQR4, 4A, 600V

1

T1 Input A 1-F3

ATQR7, 7A, 600V

X2

190

750VA

X3

F27

2

480

T1

1 0

230

PWD 30160 FUSE LIST

SMS Module Schematic PWR Distribution

1 2

1 2

SHEET 5 OF 13 A

B

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U34

1

1

6 7 8 9 10 11 12 13 14 15 16

1 2 3

1

Top Gate Out Top Gate Rtn Unused

3 4

SKI A J5

Modem DTR+ Modem DTR-

8

Unused

9 10

DSD Temp+ DSD Temp-

11

Unused Unused

Bot Gate Out Bot Gate Rtn Top Gate Out Top Gate Rtn

SKI 3 J4 GSC J12

Unused

14 15 16

Unused Unused

17 18 19 20

Unused Unused

Unused

SKI 2 J3

Unused Unused

1 1 SW3 NC

SW4 COM

NC

Fan rtn #1 Fan OK #1

SW5 COM

Fan rtn #2 Fan OK #2

NC

SW6 COM

Fan rtn #3 Fan OK #3

SW7 COM

NC

Fan rtn #4 Fan OK #4

NC

APC+ 5-Q3

SW8 COM

Fan rtn #5 Fan OK #5

NC

COM

SMS Module Schematic

Fan rtn #6 Fan OK #6

1 2 3 4

85520-4

APC5-Q3

+24 In +24 In Gnd Gnd

Unused I Loop In I Loop Rtn HB OK In HB OK Rtn

SDAT In+ SDAT InUnused Unused SDAT Out+ SDAT OutUnused

12 13

blu

Bot Gate Out Bot Gate Rtn

UPSNet OERC SDAT In+ RC SDAT In-

Power In J1

Unused Unused I Loop In

4 5 6 7

FW2 Gate Lo+ FW2 Gate LoFW2 Gate Hi+ FW2 Gate Hi-

2 3 4

9 10

I Loop In I Loop Rtn HB OK In

C

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3 4 5 6

Spare RX -

UPSNET TX+ UPSNET TXSpare TX+ Spare TX-

7 8 9

FW1 Gate Lo+ FW1 Gate LoFW1 Gate Hi+ FW1 Gate Hi-

3 4

10

EPO TRIP J13

Power J4

SIO Ribbon 1 7-A8

SKI B Ribbon 1-J12

SKI A Ribbon 1-F12

RS-232 TX+ RS-232 TXModem TX+ Modem TXCAN A TX+ CAN A TXCAN B TX+ CAN B TXUPSNet TX+ UPSNet TXUPSNet OE+ UPSNet OERC Out SDAT+ RC Out SDATModem DTR+ Modem DTR-

1 RS-232 trans+ 2 RS-232 trans3 Modem trans+ 4 Modem trans5 CAN A trans+ 6 CAN A trans-

EMO TRIP J15

SKI 3 Ribbon 3-Q5

RS-232 RX+ RS-232 RXModem RX+ Modem RXCAN A RX+ CAN A RXCAN B RX+ CAN B RXUPSNet RX+ UPSNet RXRC Out SDAT+ RC Out SDATRemote EPO+ Remote EPOEthernet TX+ Ethernet TXEthernet RX+ Ethernet RX-

SKI 2 Ribbon 3-M5

B

C

D

E

F

G

H

7 8

ISO GND ISO GND

1 2

5

UPSNet + UPSNet ISO GND

3 4 5 6 7 8

6

1

Serial Data

RS-232 B TX + RS-232 B TS -

Iso Ground

J3

4 5

RS-232 A TX -

Chassis

TDI 9 10 GND

6 7 8

ISO GND ISO GND

ISO GND

232/485+ TX 232/485+ RX

RS-232/485 DB-9F J1

JTAG J5

ISO Gnd 485- TX 485- RX

1 2 3 4 5 6 7 8 9

CAN B Header J12

APC In J2

7 CAN B trans+ 8 CAN B trans9 UPSNet trans+ 10 UPSNet trans11 UPSNet OE+ 12 UPSNet OE13 RC SDAT In+

14 RC SDAT In15 Modem DTR+ 16 Modem DTR-

CAN A & UPSNet RJ-45

1 RS-232 rec+ 2 RS-232 rec3 Modem rec+ 4 Modem rec5 CAN A rec+ 6 CAN A rec-

System I/O Isolation

APC Out J3

7 CAN B rec+ 8 CAN B rec9 UPSNet rec+ 10 UPSNet rec11 RC SDAT Out+

CAN A & UPSNet RJ-45 J8-B

15 16 17 Ethernet trans+ 18 Ethernet trans19 Ethernet rec+ 20 Ethernet rec-

CAN- 2 3 Gnd CAN+ 4 5

ISO GND 1 ISO GND 2 CAN A + 3 UPSNet + 4

9

UPSNet - 5 CAN A - 6 ISO GND 7 ISO GND 8

ISO GND 1 ISO GND 2 CAN A + 3

UPSNet + 4 UPSNet - 5 CAN A - 6 ISO GND 7 ISO GND 8

PWA# 30114

12 RC SDAT Out13 14

1

EtherNet RJ-45 J9

1 0

Out+ 1 Out- 2 In+ 3

In-

4 5 6 7 8

CC Out J6

CC In J7

MODEM RJ-11 J10

1 2 Tip 3 Ring 4 5

1 1

6

SMS Module Schematic

Chassis

Controller

1 2

Install jumper if no Remote EPO A

3 4 5 6

8

Remote EPO J14 SKI 1 Ribbon 3-I5

2

7

J8-A SIO Ribbon 2 7-A6

UPSNet + UPSNet -

1

Spare RS-232 A TX +

EPO/EMO trip6-P2

TCK 1 2 GND 3 TDO 4 PLUS 5 5

SKI C Ribbon 1-N12

J5

Iso +24Vdc

SIO5-Q4 SIO+ 5-Q3

10

J1

RS-232 B RX + RS-232 B RX -

J8-B

3

7 8 9

4 5 6

RS-232 A RX + RS-232 A RX -

UPSNet RJ-45

CAT Remote Panel

1 2

RS232 A TX+ RS232 A TXRS232 B TX+ RS232 B TX-

2 3

RS-232/485-A DB-9F

485 - TX 485 - RX

SW2

FW Curr 1+ FW Curr 1FW 1 OK+ FW 1 OK-

8 9

Spare TX -

232/485 + TX 232/485 + RX

1

ISO GND

PWA# 30126

Spare TX +

ISO Gnd

Unused Unused 8

N02 Unused Unused

5 6 7

2 3 4

1

Com1 NC1 Com2

Unused Unused 3

EMO TRIP -

1 2

3 4

NC1 Com2 NO2

1 2

Com1

EPO TRIP Unused 1 2

Unused TDI GND 9 10

Unused Unused Unused

6 7 8

TCK

GND TDO PLUS 5

4 5

Com1 NC-1

5 6 7

UPSNET TX + UPSNET TX -

ISO GND

UPSNet RJ-45 J8-A

APC In J2

4 5 6 7 8 9

RS232 A RX+ RS232 A RXRS232 B RX+ RS232 B RX-

NO-1

SSI Ribbon 1-H7

FW Curr 2+ FW Curr 2FW 2 OK+ FW 2 OK-

1 2

10

UPSNET RX Spare RX +

2 3

19 20

D7 FS Unused

19 20

D4 D5 D6

16 17 18

D2 D3

13 14 15

16 17 18

D4 D5 D6

D1 D2 D3

9 10 11 12

6 7 8

C/D\ Unused RESET\ D0

W/R\ RD\ CE\

D7 FS Unused

SID Ribbon 2 7-D1

NC-2

SHEET 6 OF 13 B

EPO NO-2 Com2

1 2

A

MMU only

SW9

1

FW Curr 3+ FW Curr 3FW 3 OK+ FW 3 OK-

9 10

I Loop Rtn

HB OK Rtn

1 2

3

HB OK In HB OK Rtn

Unused Unused

FW3 Gate Lo+ FW3 Gate LoFW3 Gate Hi+ FW3 Gate Hi-

1 2

5 6 7 8

Bot Gate Out

SW1

UPSNET RX +

3 2

UT Curr A+ UT Curr AUT A OK+ UT A OK-

8 9 10

1

Top Gate Rtn

Fans / ACI

5 6 7

Bot Gate Out Bot Gate Rtn

Unused I Loop In

A Gate Lo+ A Gate LoA Gate Hi+ A Gate Hi-

2

8

Bot Gate Rtn Top Gate Out

SKI 1 J2

9 10

I Loop Rtn HB OK In HB OK Rtn

Top Gate Out Top Gate Rtn Unused

Com1 NC-1

4

UT Curr B+ UT Curr BUT B OK+ UT B OK-

7 8

CAN A trans+ CAN A transCAN B trans+ CAN B trans-

SIO J14

6 5

6

I Loop Rtn HB OK In HB OK Rtn

UPSNet trans+ UPSNet transUPSNet OE+

B Gate Lo+ B Gate LoB Gate Hi+ B Gate Hi-

4 5

RS-232 transModem trans+ Modem trans-

6 7

4 5

1 2 3

Unused

NO-1

UT Curr C+ UT Curr CUT C OK+ UT C OK-

8 9

Bot Gate Out

Unused I Loop In

NC-2

1 2

System I/O Isolation Daughter

Power J4

CC Out 7-2 CC Out 8-2

5

SKI B J6

RS-232 trans+

6 7

10

Bot Gate Rtn

FCD Ribbon 3-D4

COM

UPSNET RX+ UPSNET RXSpare RX+ Spare RX-

5

HB OK Rtn

Top Gate Out Top Gate Rtn

NO-2 Com2

24 Vdc 24 Vdc COM

16

14 K3 Status 15 SDAT + 16 SDAT -

3 4

SID Ribbon 1 7-D1

CC Out 4-2 CC Out 5-2 CC Out 6-2

HB OK In

C Gate Lo+ C Gate LoC Gate Hi+ C Gate Hi-

1 2

3 4

SID5-Q2

13 14 15

ACI J15

14

1 2

SID+ 5-Q2

CC Out 1-2 CC Out 2-2 CC Out 3-2

SKI C J7

Unused Unused I Loop In I Loop Rtn

13

3

10 11 12

Bot Gate Rtn Top Gate Out Top Gate Rtn

11 12

8 9 10

CC Out 5-1 CC Out 6-1 CC Out 7-1 CC Out 8-1

Bot Gate Out

8 9 10

6 7

EMO 1 2 EMO 3 EMO

Temp -

4 5 6 7

5

UIF Ribbon 7-A4

EMO

2

Gate C rtn Temp +

Ethernet rec+ Ethernet rec-

11 K2 Status + 12 K2 Status 13 K3 Status +

3 4

Gate B' Gate B' rtn Gate C rtn Gate C'

1 K1 Control + 2 K1 Control 3 K2 Control +

1 2

Gate A' rtn Gate B Gate B rtn

Gate C

Remote EPO + Remote EPO Ethernet trans+ Ethernet trans-

7 K4 Control + 8 K4 Control 9 K1 Status + 10 K1 Status -

13 14 15

6 RD\ 7 CE\ 8 C/D\ 9 Unused 10 RESET\ 11 D0 12 D1

SSI J8

4 K2 Control 5 K3 Control + 6 K3 Control -

3 4 5

1 Gnd 2 Gnd 3 Plus 5V 4 V lcd 5 W/R\ Gnd 10

7 8 9

TX2 + TX2 -

5 6

Unused TX1 + TX1 -

1

2 3 4

RX2 + RX2 Unused

RX1 SDAT ++ RX1 -

SIO J16

Gate A Gate A Rtn Gate A' Gate A' Rtn Gate B Gate B Rtn Gate B' Gate B' Rtn Gate C Gate C Rtn Gate C' Gate C' Rtn SSI Temp+ SSI Temp-

1 2 3

3 4

4

EPO TRIP -

RC SDAT OutUnused Unused

Gate A Gate A rtn Gate A'

SDAT TX+ SDAT TXSPARE TX+ SPARE TXSDAT RX+ SDAT RXDISPLAY RDY+ DISPLAY RDYEPO+ EPO-

2

EMO BUTTON J9

EPO TRIP -

20

CAN A rec-

UPSNet rec+ UPSNet recRC SDAT Out+

Gnd Plus 5V V lcd

1 2

UPSNET TX+ UPSNET TXSpare TX+ Spare TX9 10

TX1 TX2 + TX2 -

RX2 Unused Unused TX1 +

5 6 7 8

UPSNET RX+ UPSNET RXSpare RXSpare RX1

CAN B rec+ CAN B rec-

19

blk

1 1

2 3 4

RS232 A TX+ RS232 A TXRS232 B TX+ RS232 B TX9 10

TX1 TX2 + TX2 -

RX2 Unused Unused TX1 +

7 8 9

EMO TRIP J11

1

6 7 8 9

blu

Gnd 10 BFC Gate Lo+ 11 BFC Gate Lo- 12

BFC Temp- 16

17 18

Serial Xmit+ Serial XmitSpare Xmit+ Spare XmitSerial Recv+ Serial RecvSpare Recv+ Spare RecvGS Therm+ GS-Therm-

TFC Temp- 8 BFC I Out 9

Modem recCAN A rec+

14 15 16

brn

Fan Pwr #6 Fan neut #6

FCD J9

TFC Gate Hi+ 5 TFC Gate Hi- 6 TFC Temp+ 7

4 5 6

10 11 12 13

TFC I Out+ TFC I OutTFC Gate Lo+ TFC Gate LoTFC Gate Hi+ TFC Gate HiTFC Temp+ TFC TempBFC I Out+ BFC I OutBFC Gate Lo+ BFC Gate LoBFC Gate Hi+ BFC Gate HiBFC Temp+ BFC Temp-

EPO BUTTON J6

UIF5-Q3

CC Out 2-1 CC Out 3-1 CC Out 4-1

1 0

GSC Ribbon included with GenSet Start Option only

ZZC J13

BFC Gate Hi+ 13 BFC Gate Hi- 14 BFC Temp+ 15

2 3

RS-232 TX+ RS-232 TXModem TX+ Modem TXCAN A TX+ CAN A TXCAN B TX+ CAN B TXUPSNet TX+ UPSNet TXUPSNet OE+ USNet OERC Out SDAT+ RC Out SDATModem DTR+ Modem DTR-

16

RS-232 rec+ RS-232 recModem rec+

1

K1 Control+ K1 ControlK2 Control+ K2 ControlK3 Control+ K3 ControlK4 Control+ K4 ControlK1 Status+ K1 StatusK2 Status+ K2 StatusK3 Status+ K3 StatusSDAT+ SDAT-

13 14 15

TFC I Out 1 Gnd 2 TFC Gate Lo+ 3 TFC Gate Lo- 4

Serial rec+ Serial rec-

10 Serial trans-

RS-232 RX+ RS-232 RXModem RX+ Modem RXCAN A RX+ CAN A RXCAN B RX+ CAN B RXUPSNet RX+ UPSNet RXRC Out SDAT+ RC Out SDAT-

11 12

EPO TRIP J7

UIF+ 5-Q3

4

CC Out 1-1

Input A

Input C

Input B

Filter A

Filter C

Filter B

Output A

Output C

SIO Ribbon 1 7-I8

Comm Sensor Top Brng Temp + Top Brng Temp -

10

JTAG J8

1 2 3

3 4 5

Input A

Input C

2 1

Neutral

Input B

5 4 3

7 6

8

Bypass A

Bypass C

Bypass B

Neutral 8 7

6 5 4 3 2 1

Output A 1

Output C

8

PWA# 30112

Display ReadyEPO+ EPO-

Unused Unused 5 Unused 6 Unused 7 Unused 8 Unused 9 Serial trans+

Remote EPO+ Remote EPOEthernet TX+ Ethernet TXEthernet RX+ Ethernet RX-

7

vac Inlet Temp + Inlet Temp Comm Sensor +

8 9

KEYSWITCH IN J10

2

1 2

1

1 2 3 4

UIF J17

Spare temp + Spare temp Vac +

6 7

12

blu

SDAT RX+ SDAT RX-

Spare transSerial Rec+ Serial RecDisplay Ready+

FWI-2 J10

5

PWA# 30146

CC In 5-2 CC In 6-2

blu

10

C44

brn

Fan Pwr #5 Fan neut #5

7 8 9

2

brn

Fan Pwr #4 Fan neut #4

5 6

THall 2 -

3 4

FWI Ribbon 2 4-A5

EPO-

CC In 2-2 CC In 3-2 CC In 4-2

blu

1

1

brn

Fan Pwr #3 Fan neut #3

C43

4

Serial trans+ Serial transSpare trans+

THall 1 THall 2 +

TFC Temp+ TFC TempTHALL 1+ THALL 1THALL 2+ THALL 2Spare Temp+ Spare TempVac+ VacInlet Temp+ Inlet TempComm Sensor+ Comm SensorTop Brng Temp+ Top Brng Temp+

EPO+

Comes with Overlay

1

Input Volts J1

FAN-6

blk

2 3

2

Display Ready+ Display Ready-

GND

9 10 11

blu

C42

2

Fan Pwr #2 Fan neut #2

2

brn

2

brn

Fan Pwr #1 Fan neut #1

C41

blk

2

C40

blk

2

C13

blk

1

1

1

blk

FAN-5

APS Controller

1

TFC Temp THall 1 +

PB5 PB6

Spare transSeial Rec+ Serial Rec-

APC I/O J2

CC In 5-1 CC In 6-1 CC In 1-2

10

C39-C44: 3uF, 440VAC

FAN-4

Temp + Temp -

TFC Temp +

6 7

GND GND

6 7 8

9

Spare RX1+ Spare RX1Spare RX2+ Spare RX2-

AC Voltage Sense 1-L5, 1-P5, 1-C5

FAN-3

9 10

FAN J18

Clear

KEYPAD IN J5

CC In 2-1 CC In 3-1 CC In 4-1

7 8

GSC Ribbon 10-H9

FAN-2

Unused Unused Unused

Enter

PB2 PB3 PB4

CC In 1-1

5 6

9

FAN-1

8

4 5

3 4 5

6

Spare TX1+ Spare TX1Spare TX2+ Spare TX2-

9

1 0

6 7

Vert. accel + 13 Vert. accel - 14 Bot Brng Temp. + 15 Bot Brng Temp. - 16

3

PB1

1 2

Unused RX 1+ RX 1-

2 3 4

NEUT

Output B

190V OK 5-L4

Unused Unused

BHall 2 - 10 Horz. accel + 11 Horz. accel - 12

1 2

24 Vdc 24 Vdc

Serial trans+ Serial transSpare trans+

User Interface

U35

24 Vdc 1 24 Vdc 2 COM 3 COM 4

TX 2Unused

1

Connected to ground on 3 wire systems PS OK 5-G7

4 5

BHall 1 + 7 BHall 1 - 8 BHall 2 + 9

Rem EPO NC IN-2

SIO Ribbon 2 7-I9

ACI Ribbon 6-J6

Connected to neutral on 4 wire systems

FWI-1 J11

Rem EPO NO IN-2

Power In J4

Filter Volts J11

SDAT + SDAT Unused

Arm Temp + 3 Arm Temp - 4 Lam Temp + 5 Lam Temp - 6

4

SDAT -

Output Volts J12

1 2 3

1

EXPANSION IDC J29

Gnd

UIF POWER OUT 1 GND 2

Backlight J4

Power J1

3

EPO J14

1 +24 In 2 +24 In 3 Gnd 4 Gnd

TX 1+ TX 1TX 2+

BCC I/O J7

SDAT TX+ SDAT TXSPARE TX+ SPARE TXSDAT RX+ SDAT RXDISPLAY RDY+ DISPLAY RDYEPO+ EPO-

SDAT TX+ SDAT TX-

RX 2+ RX 2-

Output B

K3 Status + K3 Status SDAT +

K1 Status + K1 Status K2 Status + K2 Status -

SDAT+ SDAT-

ZZC Ribbon included with 4 wire Option only

BCC Ribbon

AC Interface PWA# 30102

APC I/0 J10

Neutral

13 14 15 16

K3 Control K4 Control + K4 Control -

7 6 5 4 3 2

K3 Control +

8

Fan rtn #6 Fan OK #6 Fan rtn #5 Fan OK #5 Fan rtn #4 Fan OK #4 Fan rtn #3 Fan OK #3 Fan rtn #2 Fan OK #2 Fan rtn #1 Fan OK #1

ACI5-Q3

5 6 7 8 9 10 11 12

Gnd DC Minus Out

SID IDC J28

Backlight Power

LCD I/O J3

Rem EPO NC IN-1

5

ZZC Ribbon 12-K2

JTAG I/O J6

CT Input J2

CBP ST J13

Unused DC Plus Out

8 9

SID EXTRA IDC J27

FWI Ribbon 1 4-A4

Rem EPO NO IN-1

TCK 1 Gnd 2 TDO 3 +5 4 TMS 5 Unused 6 Unused 7 Unused 8 TDI 9 Gnd 10

Output A CT+ Output A CTOutput B CT+ Output B CTOutput C CT+ Output C CTInput A CT+ Input A CTInput B CT+ Input B CTInput C CT+ Input C CT-

UIF Ribbon 7-N3

2 3 4 5 6 7 8 9 10 11 12

1

CT A Out Gnd CT B Out Gnd CT C Out Gnd CT A In Gnd CT B In Gnd CT C In

CBP ST

+24Vdc +24Vdc CBP ST

1 2 3 4

10

8 9

6 7

Input Neut

K3 Cls(dc) K3 Rtn(dc) K4 Rtn(dc) K4 Rtn(dc)

2 3 4 5

1

7 8

5 6

3 4

1 2 K1 Cls(ac)

Input 230 AC2 K2 Cls(ac) Output 230 AC2 K1 Cls(dc) K1 Rtn(dc) K2 Cls(dc) K2 Rtn(dc)

Output 230 AC2

2 3 4 5 6 Input 230 AC2

1

Input 230 AC1

Output 230 AC1

K3 Cls(ac) Input Neut K4 Cls(ac)

K3/K4 Control J9

EPO Trip

Fan Fail Sense J2

1 K1 Control + 2 K1 Control 3 K2 Control + 4 K2 Control -

EPO Trip

K1 Control+ K1 ControlK2 Control+ K2 ControlK3 Control+ K3 ControlK4 Control+ K4 ControlK1 Status+ K1 StatusK2 Status+ K2 StatusK3 Status+ K3 StatusSDAT+ SDAT-

Common 2 PS2 OK Common 1 PS1 OK

T2 190V return T2 190V OK T1 190V return T1 190V OK

K1/K2 Control J3

230Vac In J5

7

DCI J19

BFC Temp+ BFC TempArm Temp+ Arm TempLam Temp+ Lam TempBHALL 1+ BHALL 1BHALL 2+ BHALL 2Horz Accel+ Horz AccelVert Accel+ Vert AccelBot Brng Temp+ Bot Brng Temp+

1

16

+24Vdc

Contact Aux J8

ACI Ribbon 7-A7

ACI+ 5-Q2

8

K3 coil A1 K3 coil A2

K1 aux13 K1 aux14 K2 aux13 K2 aux14 K3 aux47 K3 aux48 K4 aux13 K4 aux14 1 2 3 4 5 6 7 8 K1 Aux +24Vdc K2 Aux +24Vdc K3/CBP Aux +24Vdc K4 Aux In

Unused Unused

TDI Gnd

13 14 15

1

Unused Unused Neutral Fan Power #6 Neutral Fan Power #5 Neutral Fan Power #4

PS & Spare Sense J4

13 12 11 10 9 8 7 6 5 4 3 2 1

9 10 11 12

Unused

4

8-K6

Fan neut #6 Fan Pwr #6 Fan neut #5 Fan Pwr #5 Fan neut #4 Fan Pwr #4 Fan neut #3 Fan Pwr #3 Fan neut #2 Fan Pwr #2 Fan neut #1 Fan Pwr #1

T2 FAN 230 AC2 5-I3 T1 FAN 230 AC2 5-H2 T2 FAN 230 AC1 5-I3 T1 FAN 230 AC1 5-H2

14

6 5 4 3 2 1

7

6 7 8

Unused Unused

5 6

10

Cab Temp+ Cab Temp-

Curr. Sense In 1-D5

Contactor Ctrl3 8-G9

2

Fan Power Out J6

T2 230Vac AC2 Unused T1 230Vac AC2 T2 230Vac AC1 Unused T1 230Vac AC1

230Vac J8

3 4 5

1

+24Vdc Com Com

ZZ BRK AUX-1 ZZ BRK AUX-2 ZZ CONT AUX-1 ZZ CONT AUX-2

1 2

Fan #5 return Fan #5 OK, NC Fan #4 return Fan #4 OK, NC Fan #3 return Fan #3 OK, NC Fan #2 return Fan #2 OK, NC Fan #1 return Fan #1 OK, NC

FAN5-Q4

4

Fan Monitor PWA# 30158

Power In J3

+24Vdc

Spare Sense J5

Fan #6 return Fan #6 OK, NC

1 2 3

Spare #4 Spare #4 return Spare #5 Spare #5 return Spare #6 Spare #6 return Spare #7 Spare #7 return Spare #8 Spare #8 return Spare #9 Spare #9 return unused unused unused unused

12 11 10 9 8 7 6 5 4 3 2

FAN+ 5-Q4

JTAG I/O J7

Unused Temp + Temp -

PS#2 OK Gnd PS#1 OK

10

Unused Unused Unused

Gnd Spare #3 Gnd Spare #2 Gnd Spare #1 Gnd PS#3 OK Gnd

6

7 8 9

TCK Gnd TDO +5 TMS Unused

1 2 3 4 5 6 7 8 9 10

Cab Temp+ Cab Temp-

APC Out J1

12 11 10 9 8 7 6 5 4 3 2 1

5

SDAT Unused Unused

Neutral Fan Power #1

4 5 6

SDAT +

Neutral Fan Power #2

1 2 3

SDAT+ SDAT-

Neutral Fan Power #3

FAN Ribbon 7-A3

Contactor Sense 8-H3, 1-F6, 1-O6

ZZ CONTROL 11-A1, 11-E7, 11-O7, 11-K1

Curr. Sense Out 1-O5

Contactor Ctrl4 8-E4

K4 coil A1 K4 coil A2

Included on 3 wire systems only.

No connections for 4 wire systems

Gnd

K1 coil A1 K1 coil A2 K2 coil A1 K2 coil A2

FAN Ribbon 6-B5

3 4

BFC Temp + 1 BFC Temp - 2

1 2 3

Contactor Ctrl12 1-O6, 1-F6

SDAT + SDAT -

KS1 2 GND 3 KS3 4 KS4 5 GND 6 KS6

DC Plus V+ DC Plus VDC Minus V+ DC Minus V-

3

2

1

3

1

5 6 7 8

RS232 A RX+ RS232 A RXRS232 B RX+ RS232 B RXSDAT+ SDAT-

DCI Ribbon 2-L3

RX1 SDAT ++ RX1 RX2 +

EPO/EMO trip7-M7

RX1 SDAT ++ RX1 RX2 +

1

EPO/EMO trip+ 5-Q4

2 3 4

2

no

c

AUX's nc

st

st

24 Vdc Trip

2

4

3

Contact Set #2

1

Contact Set #1

2

SID Ribbon 1 7-N5

CB1

Push to Reset

ACI In230 AC2 5-H3 ACI In230 AC1 5-H2

4

APS

SID Ribbon 2 7-N6

ACI Out230 AC2 5-I3 ACI Out230 AC1 5-I3

2

1

I

J

K

SHEET 7 OF 13 L

M

N

O

P

Q

R

S

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

INPUT A 9-H7

To Maintenance Bypass Option

To Maintenance Bypass Option

INPUT B 9-H7

INPUT C 9-H8

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

1

1

2

2

GND

K2 aux13

J8

J3

4

6 7 8 9 10

5

Lo Fuse #6 In Lo Fuse #7 In Lo Fuse #8 In

AC Voltage Sense 6-N9, 1-P5, 1-C5

J7

1 2 3 4 5

7 8

Filter C

J6

DC Plus V+ DC Plus VDC Minus V+ DC Minus V-

Lo Fuse Sense J4

Lo Fuse #3 In Lo Fuse #4 In Lo Fuse #5 In

5

Curr. Sense Out 6-O4

Hi Fuse Sense J3

1 2 3

J2

AC Voltage Sense 6-N9, 1-L5, 1-C5

DC Bus Sense

Lo Fuse #1 In Lo Fuse #2 In

EH-450, 525A, 600V

Neutral connection provided on 4 wire systems only. The neutral connections for MOV1, MOV2 and EMI are not connected on 3 wire systems.

4 5 6

OUTPUT C

1 2 3

21

Hi Fuse #1 In Hi Fuse #2 In Hi Fuse #3 In

22

6 7 8 9 10

Unused TDI Gnd

DC Common

1 2 3

2

1

J5

X2

OUTPUT B

Filter B

C'G unused C'K

J4

CG CK

1 2 3

J8

J6

B'G unused B'K

1 2

BG BK

3

1 2

A'G unused A'K

2

K1 aux14

X1

13

Filter A

AG AK

K2 aux14

K1 coil A2

Static Switch Interface PWA# 30036 Power In J7

6 Contactor Ctrl12 1-O6, 6-M3

Cbank A 30uF,370Vac (16P)

SSI

APC I/O J1

Cbank B 30uF,370Vac (16P)

R17

18k,11W (4P)

Thermistor+ Thermistor-

18k,11W (4P)

B2

A2

SSI5-R6

6 Contactor Ctrl12 1-F6, 6-M3

R18

6

1 2

Temp + Temp -

Gate B Gate B rtn Gate B' Gate B' rtn Gate C Gate C rtn Gate C' Gate C' rtn

Gate A' Gate A' rtn

Gate A Gate A Rtn Gate A' Gate A' Rtn Gate B Gate B Rtn Gate B' Gate B' Rtn Gate C Gate C Rtn Gate C' Gate C' Rtn SSI Temp+ SSI Temp-

5 6 7 8 9 10 11 12 13 14

2 3 4

1

1 2 3 4

+24 In +24 In Gnd Gnd

Gate A Gate A rtn

18k,11W (4P)

7

Contactor Sense 8-H3, 1-F6, 6-K4

K2 coil A1 K2 coil A2

R16

SSI+ 5-R6

Cbank C 30uF,370Vac (16P)

J9

C2

Contactor Sense 8-H3, 1-O6, 6-K4

Lo Fuse Sense #1 Lo Fuse Sense #2 Lo Fuse Sense #3 Lo Fuse Sense #4 Lo Fuse Sense #5 Lo Fuse Sense #6 Lo Fuse Sense #7 Lo Fuse Sense #8

K1 coil A1

Hi Fuse Sense #1 Hi Fuse Sense #2 Hi Fuse Sense #3 Hi Fuse Sense #4 Hi Fuse Sense #5 Hi Fuse Sense #6 Hi Fuse Sense #7 Hi Fuse Sense #8

AC Voltage Sense 6-N9, 1-L5, 1-P5

X1

14

4 5

TCK Gnd TDO +5 TMS Unused Unused

JTAG I/O J5

Output Neut

OUTPUT A

NEUT

EH-450, 525A, 600V

K1 aux13

X2

X1 A1

Output B CT+

Curr. Sense In 6-P4

1

1 6 7 4 5

Thermistor

A2

Output C CT+

21

2

22

THERM1

F6

A4J500, 500A, 600V

F4

1

F5 1

3

3

DCI Ribbon 7-A3

SDAT+ SDAT-

1 2 3

Unused Unused DC Plus Out Gnd DC Minus Out Gnd

DC Interface PWA# 30044

Output C

H2

4

2

13

H1

335uH, 380A

2

Input A CT-

14

5000:1

Unused Unused

6

Hi Fuse #6 In Hi Fuse #7 In Hi Fuse #8 In

5

9 10

C2

Output B

H2

Hi Fuse #4 In Hi Fuse #5 In

C1

H1

DCI5-R5

7 8

Q3

A1

SDAT + SDAT Unused Unused

APC Out J1

Power In J2

1 +24 In 2 +24 In 3 Gnd 4 Gnd

DCI+ 5-R5

5 6

4

5000:1

Output A

H2

4

3

A4J500, 500A, 600V

2

DCI 3

DC Minus

5

B2

2

Input A CT+

Input B CT-

Input B CT+

Output connection point without maintenance bypass option

DC Plus

6

B1

A4J500, 500A, 600V

X2

X1

1

1

BOY wiring convention Brown - Phase A Orange - Phase B Yellow - Phase C Gray - Neutral Green - Ground

OUTC

BLK

7 4

5

CT-2

Output A CT-

3

X2

X1

H1

INPUT B INPUT C

Filter

X2

4

SKKT500/18E. 540A, 1800V

Input C CT-

Input C CT+

2

CT-3

F3

H2

INPUT A

Neutral connection provided on 4 wire systems only

EMI

CT-1

1

Output A CT+

2

A2

Input Gnd

A2

Output C CT-

X2

X1

1

H2

AJT500, 500A, 600V

NEUT

A1

2

Filter Node

F2

Input Neut

5

E

5000:1

1

1

Output B CT-

2

AJT500, 500A, 600V

CT-6 5000:1 H1

H1

2

6 7 4 5

Input B

K2

3

F1 1

H2

L1

SKKT500/18E. 540A, 1800V

K1

AJT500, 500A, 600V

CT-5

Network

Q2

CT-4 H1

MOV

T1 Input B 5-G11

5000:1

5000:1

6

T1 Input A 5-G11

Neutral connected on 4 wire systems NEUT only.

Input C

MOV2 is optional on SMS systems

BYPASS OUT C 8-P10, 5-I11

2

WHT

BLK

Input connection point without maintenance bypass option

Input A

4

D

PWA# 30204

OUTB

BYPASS IN C 8-C10

WHT

MOV2

1

Network

BLK

BLK

INA

INB

INC

MOV

Filter

GRN

EMI

BYPASS OUT B 8-P10, 5-I11

BLK

Q1 SKKT500/18E. 540A, 1800V

BLK

To Bypass Circuit 3

3

C

BYPASS OUT A 8-P10

BYPASS IN B 8-C10

MOV1

GRN

GND

EMI PWA# 30204

EMI

B

OUTPUT C 9-L8, 12-A4, 12-M6, 11-B3, 11-K3

BYPASS IN A 8-C10 2

A

S

OUTPUT B 9-L7, 12-A4, 12-M6, 11-B3, 11-K3

OUTA

1

R

OUTPUT A 9-L7, 12-A4, 12-M5, 11-B3, 11-K3

NEUT

A

L2

7

7

DC Bus+ 3-A1, 1-B8, 10-G4

8

DC Bus+

8 1

C1

108uH, 380A

SKiiP C

+

+

+

1200A, 1200V

+

SKiiP B

+

+

1200A, 1200V

+

+

+

+

+

SKiiP A

+

C1

2-D8, 3-A1, 10-G4

1200A, 1200V

SKiip Pack IGBT

C15

C19 C16

C20

~

C17

R13

C11

R5

R6

Hi Fuse Sense #2

Hi Fuse Sense #3

Hi Fuse Sense #4

Hi Fuse Sense #5

Hi Fuse Sense #6

F11

F13

F15

F17

F10

F12

F14

F16

F19

F21

~

C24

~ ~

C21

~

~ ~

C25

~

C18

C9

R4

C23 ~

~

C7

R3

SKiip Pack IGBT

~

9

C5

R2

2.5k, 175W Hi Fuse Sense #1

SKiip Pack IGBT

C3

R1

2

9

9

~

C22

F18

F20

C26

Interface Control

Interface Control

Lo Fuse Sense #1

Lo Fuse Sense #2

Lo Fuse Sense #3

Lo Fuse Sense #4

Lo Fuse Sense #5

Lo Fuse Sense #6

B

C

D

F

G

I

R11

C12

1

13 14 Unused 7 8 I Loop Out I Loop Rtn 9 HB OK Out 10 HB OK Rtn

Bot Gate In Bot Gate Rtn Top Gate In Top Gate Rtn Unused

SMS Module Schematic SMS Module Schematic

K

DC Link

UT Curr C+ UT Curr CUT C OK+ UT C OK-

1 2

SKI C Ribbon 7-H7 J

1 1

1 1

L

SHEET 1 OF 13

M

N

O

P

Q

R

A

S

A130URD, 63A, 1300VDC

B

C

D

E

F

G

H

I

J

K

1

L

M

SKiip Pack IGBT

Field Coil Driver 2

C37

blk

+

Interface Control

A B

C

C

D E F

D E F G H J K

G H J K

HALL SOURCE 2

SOURCE 2 XOVER HALL SOURCE 2

G H J K

L M N

BHALL 2ARM TEMP-

L M N

L M N

P R S

ARM TEMP+ BHALL 1-

P R S

P R S

T U V

T U V

T U V

wht org gry blu yel red blk grn wht

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

red blk grn

I+

1 2 3

Blu

V+

4

4

Yel

V-

Blk

I-

wht org gry blu

Red

I+

1 2 3

1 2 3

Blu

V+

4

4

Yel

V-

Blk

I-

Red

I+

1 2 3 4

1 2 3 4

Blu

V+

Yel

V-

Blk

I-

yel red

10

10

11

11

12

Red 1 2 3

blk grn wht

12

P

Q

R

S

BH1

1

BH2 SP

2 BH2

gry

13 14

blu

1 2 TFC Temp 3 THall 1 + 4 THall 1 5 THall 2 + 6 THall 2 7 Unused 8 Unused 9 Source 2 Xover 10 Gnd 11 Source 1 Xover 12 Gnd

Top Fw J5

Rotor Det temp -

Rotor Ref temp + Rotor Ref temp Rotor Det temp +

Top Brng Temp1 + Top Brng Temp2 + Top Brng Temp2 Top Brng Temp1 -

J7

1 2 3 4

TFC TEMP+ TFC TEMPTHALL 1+ THALL 1THALL 2+ THALL 2SOURCE 2 XOVER GND SOURCE 1 XOVER GND TBRNG TEMP1+ TBRNG TEMP2+ TBRNG TEMP2TBRNG TEMP1-

7 8

Unused

+24 Gnd Unused Unused

4 5 6

1 2 3

Unused

Unused Signal Com Unused

blu

1 2

J6

3 4

BBRNG TEMP1+ BBRNG TEMP2+ BBRNG TEMP2BBRNG TEMP1-

1 2

1 2

3 4

3 4

Top TFC TEMP+ TFC TEMPTHALL 1+ THALL 1THALL 2+ THALL 2SOURCE 2 XOVER GND SOURCE 1 XOVER GND TBRNG TEMP1+ TBRNG TEMP2+ TBRNG TEMP2TBRNG TEMP1-

blk grn

J1 TFC TEMP-

TFC TEMPTFC TEMP+ THALL 2+ THALL 2-

A B C

SOURCE 1 XOVER THALL 2GND TFC TEMP+ THALL 2+

THALL 1GND

wht

A B C

A B C

D E F

D E F

G H J

G H J

K L

K L

K L

red

M N P

M N P

M N P

blk

R S T U

R S T U

V

V

D E F

THALL 1+

SOURCE 2 XOVER Sig Com

red

THALL 1+ GND SOURCE 1 XOVER

G H J

SOURCE 2 XOVER

R S T U

THALL 1GND

V

org gry blu yel

grn wht

spare sensor wire harness gry

1

grn

BFC+

BFC-

2

org Field Coil

org

1

grn

MOVB

M

4

5

5

Blk

I-

6

6

7

7

8

8

9

9

10

10

11

11

3

org grn

BFC

12

blu

12

grn

ARM

blu grn

4

ARM SP

BBT

1

1

2

2

3

3

4

4

5

5

6

6

7

7

red

8

8

9

9

10

10

11

11

12

12

blk

1 2

1 2

grn

3 4

3 4

wht org gry blu

V+

Yel

V-

Blk

I-

Red

I+

1 2 3

Blu

V+

4

4

Yel

V-

Blk

I-

Red

I+

red

grn

I+

Blu

1 2 3

yel

blk

Red

1 2 3

1 2 3

Blu

V+

4

4

Yel

V-

Blk

I-

Red

I+

Blu

V+

Yel

V-

Blk

I-

wht

TH1

6

TH1 SP

TH2

7

See page 4 for the flywheel internal wiring

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

11

11

12

12

org gry blu

1

1

2 3 4

2 3 4

yel

TH2 SP

org grn

TFC

org grn

8

TFC SP V-

Vac Pump N

G

L

4

BH1 SP

TB2

8

Vacuum 230 AC1 5-J4

V-

yel

TB1

blu

8

Yel

BBT SP

blu blk wht brn

yel

2

4

V+

BBRNG TEMP1+ BBRNG TEMP2+ BBRNG TEMP2BBRNG TEMP1-

P3

85592 Toroidal Choke Assy

V+

4

V-

grn

org FW-1

Blu

V-

grn

P2

G

I+

1 2 3

V+

blu

BHALL 1+ BHALL 1BHALL 2+ BHALL 2HALL SOURCE 1 SOURCE 2 XOVER HALL SOURCE 2 SOURCE 2 XOVER BBRNG TEMP1+ BBRNG TEMP2+ BBRNG TEMP2BBRNG TEMP1-

Red 1 2 3

V-

BBRNG TEMP1+ BBRNG TEMP2+ BBRNG TEMP2BBRNG TEMP1-

blu

V+

14

BHALL 1+ BHALL 1BHALL 2+ BHALL 2HALL SOURCE 1 SOURCE 2 XOVER HALL SOURCE 2 SOURCE 2 XOVER

3

gry

5

Rotor IR Temp J27

6 7 8

3 4 5

1 2

+24 Gnd Gauge Out

Vacuum RJ-45 J10

+24 Gnd Gauge Out

Gnd Gnd 4

1

7

+CAC Pwr +CAC Pwr

Power In J1

1 2 3

1 +24 In 2 +24 In 3 Gnd 4 Gnd

Power Out J8

Vert. Accel. Horz. Accel. + Horz. Accel. -

Comm/Accel Interface J9

Disc. Plug

P1

13

Bot Brng Temp1 + 1 Bot Brng Temp2 + 2 Bot Brng Temp2 - 3 Bot Brng Temp1 - 4

J6

APC I/O J2

GND GND +CAC PWR +CAC PWR COMM SENSOR+ COMM SENSORVERT ACCEL+ VERT ACCELHORZ ACCEL+ HORZ ACCEL-

TFC-

N

9 10 11 12

TFC Temp +

2

TFC+

NO CONNECTION

6 7 8

3

org

V+

2 TFC Temp 3 THall 1 + 4 THall 1 5 THall 2 + 6 THall 2 7 Rotor Det temp + 8 Rotor Det temp 9 Vac + 10 vac 11 Inlet Temp + 12 Inlet Temp 13 Comm Sensor + 14 Comm Sensor 15 Top Brng Temp + 16 Top Brng Temp -

Field Coil

7

Unused BHall 1 + BHall 1 -

BFC TEMP+ BFC TEMPARM TEMP+ ARM TEMP-

2

V-

TFC Temp +

9

FWI5-Q5

Arm Temp Unused

BHall 2 + BHall 2 Hall Source 1

Flywheel Interface PWA# 30110

1 2 3 4 5

Source 1 Xover Hall Source 2 Source 2 Xover

10

F9

1

APC I/O J3

+CAC Pwr Comm Sensor + Comm Sensor Vert. Accel. +

1

F8

FWI+ 5-Q4

6

6 Rotor Ref Temp 7 BHall 1 + 8 BHall 1 9 BHall 2 + 10 BHall 2 11 Horz. accel + 12 Horz. accel 13 Vert. accel + 14 Vert. accel 15 Bot Brng Temp. + 16 Bot Brng Temp. -

Bot Fw J4

5 6 7 8

5

TFC Temp+ TFC TempTHALL 1+ THALL 1THALL 2+ THALL 2Spare Temp+ Spare TempVac+ VacInlet Temp+ Inlet TempComm Sensor+ Comm SensorTop Brng Temp+ Top Brng Temp+

BFC Temp + BFC Temp Arm Temp +

Gnd Gnd +CAC Pwr

FW Curr 3+ FW Curr 3FW 3 OK+ FW 3 OK-

FW3 Gate Lo+ FW3 Gate LoFW3 Gate Hi+ FW3 Gate Hi-

FWI Ribbon 2 7-H4

1 BFC Temp + 2 BFC Temp 3 Arm Temp + 4 Arm Temp 5 Rotor Ref Temp +

2 3 4

Top Gate Rtn Unused Unused I Loop Out I Loop Rtn 9 HB OK Out 10 HB OK Rtn

Top Gate In

4

1 2 3 4 5 6 7 8

Bot Gate In Bot Gate Rtn

APC I/O J3

BFC Temp+ BFC TempArm Temp+ Arm TempLam Temp+ Lam TempBHALL 1+ BHALL 1BHALL 2+ BHALL 2Horz Accel+ Horz AccelVert Accel+ Vert AccelBot Brng Temp+ Bot Brng Temp+

BFC TEMP+ BFC TEMPARM TEMP+ ARM TEMP-

1

2

V-

+24 In +15 I/O +15 I/O Pwr Gnd Pwr Gnd 11 Temp Out 12 Sig Gnd 13 I Out 14

SKI-3

2

A4J250, 250A, 600V

1

F7

2

1

A4J250, 250A, 600V

MOVT

2

6

FWI Ribbon 1 7-H2

SKI 3 Ribbon 7-H10

A4J250, 250A, 600V

SKI 2 Ribbon 7-H10

1

5 6 7 8 9 10

3 4

2

1

1 +24 In 2 +24 In 3 Gnd 4 Gnd

SKI 3+ 5-R8 SKI 35-R8

FW Curr 2+ FW Curr 2FW 2 OK+ FW 2 OK-

FW2 Gate Lo+ FW2 Gate LoFW2 Gate Hi+ FW2 Gate Hi-

SKI 1 Ribbon 7-H11

FWI

Power In J2

Top Gate In Top Gate Rtn Unused Unused I Loop Out I Loop Rtn 9 HB OK Out 10 HB OK Rtn

Bot Gate In Bot Gate Rtn

APC I/O J3

1 2 3 4 5 6 7 8

1 +24 In 2 +24 In 3 Gnd 4 Gnd

7 8 9 10

SKI 2+ 5-R8 SKI 25-R8

FW Curr 1+ FW Curr 1FW 1 OK+ FW 1 OK-

5

Power In J2

Top Gate In Top Gate Rtn Unused Unused I Loop Out I Loop Rtn HB OK Out HB OK Rtn

Bot Gate In Bot Gate Rtn

FW1 Gate Lo+ FW1 Gate LoFW1 Gate Hi+ FW1 Gate Hi-

SKI 1+ 5-R9 SKI 15-R9

APC I/O J3

org grn

SKiiP Interface PWA# 30188

SKI-2

yel spare sensor wire harness

SKiiP I/O J1

SKiiP Interface PWA# 30188

SKI-1

1 2 3 4 5 6

1

2 +24 In 3 +24 In 4 Gnd Gnd

4

Shld

SKiiP I/O J1

SKiiP Interface PWA# 30188 Power In J2

Bot In Err Out Top In OvrTmp +24 In

1 2 3 4 Top In 5 OvrTmp 6 +24 In 7 +24 In 8 +15 I/O 9 +15 I/O 10 Pwr Gnd Pwr Gnd 11 12 Temp Out 13 Sig Gnd 14 I Out

11 12 13 14

SKiiP I/O J1

FCD Ribbon 7-H5

C27~C38 = 1.5uF, 1200V

Shld Bot In Err Out

Shld Bot In Err Out

TFC I Out+ TFC I OutTFC Gate Lo+ TFC Gate LoTFC Gate Hi+ TFC Gate HiTFC Temp+ TFC TempBFC I Out+ BFC I OutBFC Gate Lo+ BFC Gate LoBFC Gate Hi+ BFC Gate HiBFC Temp+ BFC Temp-

1

A130URD, 63A, 1300VDC

2 3 4 5 6 7 8 9 10

3

1

V+

+15 I/O Pwr Gnd Pwr Gnd Temp Out Sig Gnd I Out

6 7 8 9 10 11 12

1 2 3 4 5

-

-

-

-

11 12 13 14

Shld Bot In Err Out Top In OvrTmp +24 In +24 In +15 I/O

+24 In +15 I/O +15 I/O Pwr Gnd Pwr Gnd Temp Out Sig Gnd I Out

Top In OvrTmp +24 In

1 2 3 4 5 6 7 8 9 10

-

-

-

-

Shld Bot In Err Out

Temp Out Sig Gnd I Out

11 12 13 14

1

2 3 4 5 6 7 8 9 10

Shld Bot In Err Out Top In OvrTmp +24 In +24 In +15 I/O +15 I/O Pwr Gnd Pwr Gnd 1

-

-

-

-

F30 2

Top In OvrTmp +24 In +24 In +15 I/O +15 I/O Pwr Gnd Pwr Gnd Temp Out Sig Gnd I Out

DC Bus2-D10, 1-B10, 10-G4

J4 DC-

BFC-

J7 J8 BFC+

BFC Temp-

TFC Gate Hi+ TFC Gate HiTFC Temp+ TFC TempBFC I Out Gnd BFC Gate Lo+ BFC Gate LoBFC Gate Hi+ BFC Gate HiBFC Temp+

TFC I Out Gnd TFC Gate Lo+ TFC Gate Lo-

org

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

J5 J6 TFC-

3

Interface Control

A B

SOURCE 2 XOVER BHALL 1+ SOURCE 2 XOVER

HALL SOURCE 1 BHALL 2+ BHALL 1-

C30

BFC TEMPBHALL 1+ HALL SOURCE 1 SOURCE 2 XOVER

D E F

~

C34

Interface Control

C

ARM TEMPARM TEMP+

2

C29

~

grn

1

O

TB2

TFC+

FCD5-R6

Power In J2

~ ~

~

C33

C38

1 +24 In 2 +24 In 3 Gnd 4 Gnd

C28

~

~

FCD+ 5-R5

~

~

C32

~

J1

+

C27

~ ~

BFC TEMP+ BHALL 2BFC TEMP-

1200A, 1200V

BHALL 2+ BFC TEMP+

A B

SKiip Pack IGBT

C31 C36

FCD

SKiiP 3

SKiip Pack IGBT

C35

PWA# 30186

+

1200A, 1200V

+

SKiiP 2

+

+

+

1200A, 1200V

+

SKiiP 1

+

+

J3

+

F29

+

DC+

2

N TB1

J5

DC Bus+ 1

1 2

SHEET 2 OF 13

red

2-D8, 1-B8, 10-G4

R12

1 0

Bottom 1

R14

2

C10

Sig Gnd I Out

9 10 11 12

Pwr Gnd Temp Out

+15 I/O +15 I/O Pwr Gnd

OvrTmp +24 In +24 In

R10

Utility C Gate Lo+ C Gate LoC Gate Hi+ C Gate Hi-

UT Curr B+ UT Curr BUT B OK+ UT B OK-

B Gate Lo+ B Gate LoB Gate Hi+ B Gate Hi-

H

APC I/O J3

SKI C+ 5-R8 SKI C5-R7

SKI B Ribbon 7-H8

E

C8

V+

A

R9

C1-C12: 7200uF, 500V R1-R12: 27k, 13W F10~F21: A2Y60, 60A, 500VDC

Power In J2

1 Bot Gate In 2 Bot Gate Rtn 3 Top Gate In 4 Top Gate Rtn 5 Unused 6 Unused 7 I Loop Out 8 I Loop Rtn 9 HB OK Out 10 HB OK Rtn

1 +24 In 2 +24 In 3 Gnd 4 Gnd

SKI A Ribbon 7-H9

C6

SKiiP Interface PWA# 30188 APC I/O J3

SKI B+ 5-R7 SKI B5-R7

UT Curr A+ UT Curr AUT A OK+ UT A OK-

1 2

Power In J2

2 3 4 5 6 7 8 9 10

A Gate Lo+ A Gate LoA Gate Hi+ A Gate Hi-

1

1 +24 In 2 +24 In 3 Gnd 4 Gnd

APC I/O J3 Bot Gate In Bot Gate Rtn Top Gate In Top Gate Rtn Unused Unused I Loop Out I Loop Rtn HB OK Out HB OK Rtn

Power In J2

SKiiP Interface PWA# 30188

R8

3-A3, 1-B10, 10-G4

SKiiP I/O J1

1 2 +24 In +24 In 3 Gnd 4 Gnd

SKiiP Interface PWA# 30188

SKI A+ 5-R7 SKI A5-R7

Shld Bot In Err Out Top In

SKiiP I/O J1

1 2 3 4 5 6

SKiiP I/O J1

1 1

1 2 3 4 5 6 7 8

1 2 3 4

Shld Bot In Err Out Top In

Pwr Gnd Pwr Gnd Temp Out Sig Gnd I Out

+15 I/O +15 I/O

1 2 3 4 5 6 7 8 9 10 11 12 13 14 Shld Bot In Err Out Top In OvrTmp +24 In +24 In

5 OvrTmp 6 +24 In 7 +24 In 8 +15 I/O 9 +15 I/O 10 Pwr Gnd 11 Pwr Gnd 12 Temp Out 13 Sig Gnd 14 I Out

DC BusC15~C26 = 1.5uF, 1200V

C4

DC Bus1 0

2-D10, 3-A3, 10-G4

R7

2.5k, 175W

13 14

9 10 11 12

OvrTmp +24 In +24 In +15 I/O +15 I/O Pwr Gnd Pwr Gnd Temp Out Sig Gnd I Out

Bot In Err Out Top In

1 2 3 4 5 6 7 8

-

-

-

-

Shld

Sig Gnd I Out

11 12 13 14

5 6 7 8 9 10

Shld Bot In Err Out Top In OvrTmp +24 In +24 In +15 I/O +15 I/O Pwr Gnd Pwr Gnd Temp Out 1 2 3 4

-

-

-

14

8 9 10 11 12 13

Top In OvrTmp +24 In +24 In +15 I/O +15 I/O Pwr Gnd Pwr Gnd Temp Out Sig Gnd I Out 6 7

3 4 5

-

1 2

-

C2

V+

1 0

-

-

Shld Bot In Err Out

Interface Control

V-

8

B2

A1

SSI Ribbon 7-H6

TBRNG TEMP1+ TBRNG TEMP2+ TBRNG TEMP2TBRNG TEMP1-

1 0

TBRNG TEMP1+ TBRNG TEMP2+ TBRNG TEMP2TBRNG TEMP1-

1 2 3 4

1 2

1 2

3

3

4

4

TBT SP

blu blk wht brn

9

V+

J3

TBT V-

9

V-

9

V+

Vacuum 230 AC2 5-J5

1 0

1 0

Vacuum Sensor

1 1

1 1

+24 Gnd Gauge Out

1

Sig Com

5 6 7

2 3 4

1 1

Vac

8

SMS Module Schematic

SMS Module Schematic GND GND +CAC PWR +CAC PWR COMM SENSOR+ COMM SENSORVERT ACCEL+ VERT ACCELHORZ ACCEL+ HORZ ACCEL-

Flywheel (power)

1 2

1 2

1 Gnd 2 Gnd 3 +Pwr 4 +Pwr

Flywheel (internal wiring)

to FWI J6

Comm/Accel Assembly # 85593

5 Comm Sensor + 6 Comm Sensor 7 Vert. Accel. + 8 Vert. Accel. 9 Horz. Accel. + 10 Horz. Accel. -

INTERNAL FLYWHEEL WIRING 1 2

SHEET 3 OF 13 A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

SHEET 4 OF 13 S

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

RENR5884 June 2001 A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

1

1

ZZC

ZZC Ribbon 7-A5

2 ZZC Aux FB 12-R3, 12-H11

SDAT RX+ SDAT RX-

1 2 3 4 5 6

CB2 AUX-1 CB2 AUX 2 SERIAL TX+ SERIAL TX-

CB2 2195

7 8 9 10

C1D1

C2D2

S.T.

1 2 3 4 5

ZZ 230 AC2 5-I4, 11-L2, 11-E7, 12-J9 CT-7

1

OUTPUT A 9-L7, 1-Q1, 12-M5, 11-B3, 11-K3

H1

6 7 8 9 10

H2

OUTPUT B 9-L7, 1-Q1, 12-M6, 11-B3, 11-K3

3

OUTPUT C 9-L8, 1-Q1, 12-M6, 11-B3, 11-K3

5

4

H1

X2

X1

5000:1 CT-8

AUX Inputs

J3

ZIG-ZAG CONTROLLER PWA# 30106

PCC RX1 + PCC RX1 PCC RX2 = PCC RX2 Un Used Un Used PCC TX1 + PCC TX1 PCC TX2 + PCC TX2 -

J4

PCC

Relay Outputs

H2

3 4 5

+24 Vdc Input 4 +24 Vdc Input 5 +24 Vdc Input 6 +24 Vdc

6 7 8 9

K5 AUX-1 K5 AUX 2 CB2 AUX-1 CB2 AUX-2 F33 NC F33 COM ZZC Aux FB 12-A2, 12-H11

10 11 12

3

J15 SCR Gate 2

K4 N.O.

1 2

K5-A1 12-L9

3 4 5 6 7 8 9 10 11 12

CB2-C1 12-J6, 12-B3 4

SCR2-K

SCR2-G

K1 N.C. K1 Com K1 N.O. K2 N.C. K2 Com K2 N.O.

3

1

SCR1-K

SCR1-G

J14 SCR Gate 1 2

10

1

Current Inputs

J6

J5

Current 1 Common Current 2 Common Current 3 Common Current 4 Common Un Used Un Used 1 2 3 4 5 6 7 8 9

Neutral 8

Volts C

Volts A 1

T5 A CT-

T5 A CT+

T5 B CT-

T5 B CT+

Volts B

X2

ZZC5-Q2

Power In J1

24Vdc In 24Vdc In COM COM

X2

X1

T5 C CT-

S4, 250A, 600V

1 2 3 4

ZZC+ 5-Q1

Volt Inputs

X2

X1 H2

6

H1

5000:1

1 2

Input 2 +24 Vdc Input 3

K3 N.C. K3 Com K3 N.O. K4 N.C. K4 Com

J13

3

6

Input 1 +24 Vdc

ZZ 230 AC1 12-J5, 5-I4, 11-O6, 11-E7

J2

5000:1 CT-9

T5 C CT+

4

2

2 J11 EPM7064 J-Tag Port

APC

2498

3 CB2-C1 12-J6, 12-R4

J12 10K Flex Config Port

APC TX1 + APC TX1 APC TX2 + APC TX2 Un Used Un Used APC RX1 + APC RX1 APC RX2 + APC RX2 -

X3

T5

TS1

5

5 Curr. Sense T5 12-N6

1

OUTPUT A 9-L7, 1-Q1, 12-A4, 11-B3, 11-K3 OUTPUT B 9-L7, 1-Q1, 12-A4, 11-B3, 11-K3 OUTPUT C 9-L8, 1-Q1, 12-A4, 11-B3, 11-K3

ZZ 230 AC1 5-I4, 11-O6, 11-E7, 12-R4

T5 Temp. switch 150 deg C

CB2-C1 12-B3, 12-R4 X1

T5 A CT+ T5 A CTT5 B CT+ T5 B CTT5 C CT+ T5 C CT-

2

Uninterruptible Power Supply (UPS) 250 & 300 Electrical System CNJ1-UP APZ1-UP

N

NEUT 6

6 Curr. Sense T5 12-E5

Q7 F33

SKKT253/18E, 250A, 1800V

AJT200, 200A, 600V 1

1 2

NO C

6 7

NC

4 5

F33 NC

3

2

F33 COM

7

7

K5 8

8 1

2

3

4

5

6

A2

A1

14

13

NEUT 9

K5-A1 12-R4

ZZ 230 AC2 5-I4, 11-L2, 11-E7, 12-D3

9

Volume 2 - Optional Equipment / Configurations

A145, 230A, 600VAC

1 0

1 0

ZZC Aux FB 12-R3, 12-A2

K5 AUX-1 K5 AUX 2

1 1

1 1

SMS Module Schematic 4 Wire Option 1 2

1 2

SHEET 12 OF 13 A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

1

1

T4

T4 X4

MODEM 230 AC2 5-J4, 13-G2

H2

X4

MODEM 230 AC2 5-J4, 13-B2

ExtM-J1

H2

ExtM-J1

X2

2

X2

X3

MODEM 230 AC1 5-J4, 13-G2

N

2

X3

L

MODEM 230 AC1 5-J4, 13-B2

H1 X1

N

L

H1 X1

100VA, 230:230/115Vac G

GND

100VA, 230:230/115Vac

3

3

EXTERNAL MODEM POWER OPTION. 115VAC VERSION

EXTERNAL MODEM POWER OPTION. 230VAC VERSION

4

4

5

5

6

6

7

7

8

8

9

9

1 0

1 0

1 1

1 1

SMS Module Schematic External Modem Supply Option

1 2

1 2

SHEET 13 OF 13 A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

© 20 200 Caterpillar aterpillar 2001 All Rights Reserved

Printed in U.S.A.

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

1

Static bypass options

A

S

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

1

1

2

2

3

3

Q4 SKKT253/18E, 250A, 1800V

NO NC 1 NO NC 1

1 2

F22

1

2

Q5

AJT200, 200A, 600V

SKKT253/18E, 250A, 1800V

COM 2

F23

3

3

4

1 2

AJT200, 200A, 600V

Q6

COM 2

F24

5

SKKT253/18E, 250A, 1800V

6

3

6 7 4 5

2

2

3

K4

COM

6 7 4 5

NO NC 1

AJT200, 200A, 600V

1 2

Fuse sw 1

A2

A1

14

13

3

K4 aux13

Contactor Sense 1-F6, 1-O6, 6-K4

K4 aux14 22

7 4 5

Fuse sw 2 6

Fuse sense 8-L6

21

J6 K4 coil A1

J4

1 2 3

C'G unused C'K

2

1

J5

CG CK

3

1 2

B'G unused B'K

2

1

BG BK

J8

J2

J3

Spare TX1+ Spare TX1Spare TX2+ Spare TX2-

BCC5-Q2

BCC Ribbon 6-R6

4

3

6

5

1 2 Fuse SW 1 Fuse SW 2

NF400, 400A, 600V

5

5

6

6

Fuse sw 1 Fuse sw 2

BCC+ 5-Q2

Spare TX1 + Spare TX1 Spare TX2 + Spare TX2 Unused Unused Spare RX1 + Spare RX1 9 10 Spare RX2 + Spare RX2 -

5

1

4

Fuse Sense J7

APC I/O J15

1 2 3 4 5 6 7 8

1 2 +24 In +24 In 3 4 Gnd Gnd

Power In J1

2

4

Bypass Cabinet Controller PWA# 30136

K4 coil A2

Spare RX1+ Spare RX1Spare RX2+ Spare RX2-

Contactor Ctrl4 6-N4

4

3

1 2

AG AK

A'G unused A'K

1 2

SW13 A110, 110A, 600V, 230VAC Coil

Fuse sense 8-D3

6

Disc. plug

Disc. Plug

Input connection point with maintenance bypass option

K3 aux47

SW11

Output connection point with maintenance bypass option

SW12

K3 aux48 7

7

Input A

Input B

D1 A

Input C

2

3

4

5

6

INPUT A 1-B1

OUTPUT A 1-Q1, 12-A4, 12-M5, 11-B3, 11-K3

INPUT B 1-B1

OUTPUT B 1-Q1, 12-A4, 12-M6, 11-B3, 11-K3

INPUT C 1-B1

OUTPUT C 1-Q1, 12-A4, 12-M6, 11-B3, 11-K3

K

NF400, 400A, 600V

6A, 600V 8

1

R15 2.7k

2

1

Output A

4

3

Output B

6

5

7

Output C

NF400, 400A, 600V

8

8

9

9

1 0

1 0

1 1

1 1

Resistor supplied by ABB EH-450, 525A, 600V 36

35

48

47

A2

A1

BYPASS IN A 1-E2

1

2

BYPASS OUT A 1-N2

BYPASS IN B 1-E2

3

4

BYPASS OUT B 1-N2, 5-I11

BYPASS IN C 1-E2

5

6

BYPASS OUT C 1-N2, 5-I11

Contactor Ctrl3 6-N4

9

K3 coil A1 K3 coil A2

1 0

K3

1 1

SMS Module Schematic

SMS Module Schematic

Bypass Options

Maintenance Bypass Option

1 2

1 2

1 2

SHEET 8 0F 13

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

SHEET 9 OF 13 A

S

1

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

1

1

ZZ CONTROL 6-H5, 11-A1, 11-E7, 11-O7

ZZ CONTROL 6-H5, 11-E7, 11-O7, 11-K1

ZZ BRK AUX-1

ZZ BRK AUX-1

ZZ BRK AUX 2

ZZ BRK AUX 2

11

3

OUTPUT B 9-L7, 1-Q1, 12-A4, 12-M6, 11-K3

3

4

OUTPUT C 9-L8, 1-Q1, 12-A4, 12-M6, 11-K3

5

6

GND (27-52)

GND 25 GS CURR B+ 26 GND

1

2

OUTPUT B 9-L7, 1-Q1, 12-A4, 12-M6, 11-B3

3

4

OUTPUT C 9-L8, 1-Q1, 12-A4, 12-M6, 11-B3

5

6

3

S263-D4, 4A, 480V

S263-D4, 4A, 480V

B1

B2

GSD OUT B

AC C

To GenSet Start Remote Box

4

X3

GSD OUT C C1

X3

T5

C2

10A Neut Current (continuous rated)

10A Neut Current (continuous rated)

138uH, 80A

K5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

X1

OLR1

X1

ZIG-ZAG OL-RELAY

ZIG-ZAG CONTACTOR

6

3

4

5

6

A2

A1

14

13

EXTERNAL GROUNDING RESISTOR SUPPLIED OTHERS (27.7 ohm MINIMUM) TB-GND

1 2

1

2

3

4

5

6

14

13

12

11

R19

2

R-GND

1

ZZ 230 AC1 12-J5, 5-I4, 11-E7, 12-R4

6

GSD I/O J1

-15v (41-52)

+15v (27-38)

GND (1-12)

+5v (15-26)

GND (27-52)

GND GS CURR A+

GND GND GND GS CURR C+

BOT GATE C+ GND BOT GATE A+ GND BOT GATE B+ GND TOP GATE C+ GND TOP GATE A+ GND TOP GATE B+ GND GND GND GND GS TEMP+ GS TEMP-

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

6

5

N

5 N

5

GND 25 GS CURR B+ GND 26

4

T5 ZIG-ZAG Grounding Transformer

ZIG-ZAG Grounding Transformer

GROUND

GND GS CURR A+

OUTPUT A 9-L7, 1-Q1, 12-A4, 12-M5, 11-B3

GSD OUT A

AC B

J7

A130URD, 63A, 1300V

C2

1

DC-

2

S.T.

2

2

GSC POWER J9

J5

1

C1

25 Ohm, 650W

F32

1

GSC I/O J8

J3

OUTPUT A 9-L7, 1-Q1, 12-A4, 12-M5, 11-K3

A2

AC A

-15v (41-52)

A130URD, 63A, 1300V

J6

BOT GATE C+ GND BOT GATE A+ GND BOT GATE B+ GND TOP GATE C+ GND TOP GATE A+ GND TOP GATE B+ GND GND GND GND GS TEMP+ GS TEMP-

DC Bus2-D10, 3-A3, 1-B10

DC+

GND GND GND GS CURR C+

2-D8, 3-A1, 1-B8

2

J4

+15v (27-38)

F31 1

DC Bus+

A1

+5v (15-26)

4

GenSet Start Driver PWA# 30532

Power In J2

GND (1-12)

GSD5-R6

L3

ZZ 230 AC2 5-I4, 11-E7, 12-J9, 12-D3

C2

X2

1 +24 In 2 +24 In 3 Gnd 4 Gnd

GSD+ 5-R6

S.T.

2 12

11

12

C1

3

CB2

CB2

2

X2

2

ZZ 230 AC1 12-J5, 5-I4, 11-O6, 12-R4

T25DU1.8

A9, 9A, 600V, 230VAC COIL

ZZ 230 AC2 5-I4, 11-L2, 12-J9, 12-D3

POWER J2

7

7

7 20 19 18 17 16 15 14 13 12 11

GS ThermGS Therm+ Spare RecvSpare Recv+ Serial RecvSerial Recv+ Spare XmitSpare Xmit+ Serial XmitSerial Xmit+

8

10 9 8 7 6 5 4 3 2 1

Unused Unused Unused Unused Unused Unused Unused Unused Unused Unused GS ThermGS Therm+ Spare RecvSpare Recv+ Serial RecvSerial Recv+ Spare XmitSpare Xmit+ Serial XmitSerial Xmit+

ZZ CONTROL 6-H5, 11-A1, 11-O7, 11-K1

APC I/O J4

GenSet Start Controller PWA# 30530

FIBER I/O U16

ZZ CONT AUX-1 ZZ CONT AUX 2

ZZ CONT AUX 2

8

8

9

9

FO In

GSC Ribbon 7-A10

9

ZZ CONTROL 6-H5, 11-A1, 11-E7, 11-K1

ZZ CONT AUX-1

OPTION 2: HARD GROUNDED SYSTEMS, INTERNAL GROUNDING RESISTOR

OPTION 1: HIGH IMPEDANCE SYSTEMS, EXTERNAL GROUNDING RESISTOR 1 0

1 0

1 0

1 1

1 1

1 1

FOR 3 WIRE SYSTEMS THERE WILL BE EITHER OPTION 1 OR OPTION 2.

SMS Module Schematic

SMS Module Schematic

Gen Set Start Option

Grounding (3 Wire)

1 2

1 2

1 2

SHEET 10 OF 13 A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

SHEET 11 of 13 A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S