Cat Electric Rope Shovel Siemens 182M Shovel MCC Device Manual – PDF DOWNLOAD

BI620018

182M Shovel MCC Device Manual

182M Shovel MCC Device Manual Revision: 1.0

182M-MCC-Device Manual.doc

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Current Revision: 1.0 July 6, 2010

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182M Shovel MCC Device Manual

Table of Contents VOLTAGE MONITORING RELAY................................................................................................................6 Description ........................................................................................................................................................6 Outline drawing .................................................................................................................................................7 Technical Data...................................................................................................................................................7 ETM 120V, 50HZ ...............................................................................................................................................9 Description ........................................................................................................................................................9 Outline drawing .................................................................................................................................................9 CAPACITOR,DAMPING,0.68UF,600V .........................................................................................................10 Description ......................................................................................................................................................10 Outline drawing ...............................................................................................................................................11 Technical data..................................................................................................................................................12 RESISTOR, 50 OHM, 175 W, ADJUSTABLE, 1813650A-W/BRKT ..........................................................13 Description ......................................................................................................................................................13 Outline Drawing ..............................................................................................................................................13 DIODE MODULE, 165A, 1200V .....................................................................................................................14 Description ......................................................................................................................................................14 Outline drawing ...............................................................................................................................................14 Technical data..................................................................................................................................................14 BRIDGE RECTIFIER, SINGLE-PHASE ......................................................................................................15 Description ......................................................................................................................................................15 Outline drawing ...............................................................................................................................................15 Technical data..................................................................................................................................................15 DC CONTACTOR, 125 VDC, 1P, 150A .........................................................................................................16 Description ......................................................................................................................................................16 Outline drawing ...............................................................................................................................................16 Technical data..................................................................................................................................................16 CONTACTOR, 120 VAC, 3 POLE..................................................................................................................17 Description ......................................................................................................................................................17 Outline drawing ...............................................................................................................................................17 Technical Data.................................................................................................................................................18 SURGE SUPPRESSOR, 120 VAC...................................................................................................................22 Description ......................................................................................................................................................22 Technical data..................................................................................................................................................22 SURGE SUPPRESSOR, 120 VAC...................................................................................................................23 Description ......................................................................................................................................................23 Technical data..................................................................................................................................................23 METAL-OXIDE VARISTOR, 275V ...............................................................................................................24 Description ......................................................................................................................................................24 Outline drawing ...............................................................................................................................................24 Technical data..................................................................................................................................................24 BREAKER JD 3P 250A 600V 25KA FX NL ..................................................................................................25 Description ......................................................................................................................................................25 Outline drawing ...............................................................................................................................................25 Technical data..................................................................................................................................................26 CIRCUIT BREAKER, 3A, 3 POLE ................................................................................................................27 Description ......................................................................................................................................................27 182M-MCC-Device Manual.doc

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182M Shovel MCC Device Manual Outline drawing ...............................................................................................................................................27 Technical data..................................................................................................................................................28 CIRCUIT BREAKER, 5A, 3 POLE ................................................................................................................29 Description ......................................................................................................................................................29 Outline drawing ...............................................................................................................................................29 Technical data..................................................................................................................................................30 CIRCUIT BREAKER, 10A, 3 POLE ..............................................................................................................31 Description ......................................................................................................................................................31 Outline drawing ...............................................................................................................................................31 Technical data..................................................................................................................................................32 CIRCUIT BREAKER, 25A, 3 POLE ..............................................................................................................33 Description ......................................................................................................................................................33 Outline drawing ...............................................................................................................................................33 Technical data..................................................................................................................................................34 CIRCUIT BREAKER, 40A, 3 POLE ..............................................................................................................35 Description ......................................................................................................................................................35 Outline drawing ...............................................................................................................................................35 Technical data..................................................................................................................................................36 CIRCUIT BREAKER, W/LUGS, 15A, 3 POLE ............................................................................................37 Description ......................................................................................................................................................37 Outline drawing ...............................................................................................................................................37 Technical data..................................................................................................................................................38 CIRCUIT BREAKER, W/LUGS, 20A, 3 POLE ............................................................................................39 Description ......................................................................................................................................................39 Outline drawing ...............................................................................................................................................39 Technical data..................................................................................................................................................40 CIRCUIT BREAKER, W/LUGS, 30A, 3 POLE ............................................................................................41 Description ......................................................................................................................................................41 Outline drawing ...............................................................................................................................................41 Technical data..................................................................................................................................................42 CIRCUIT BREAKER, W/LUGS, 50A, 3 POLE ............................................................................................43 Description ......................................................................................................................................................43 Outline drawing ...............................................................................................................................................43 Technical data..................................................................................................................................................44 CIRCUIT BREAKER, W/LUGS, 60A, 3 POLE ............................................................................................45 Description ......................................................................................................................................................45 Outline drawing ...............................................................................................................................................45 Technical data..................................................................................................................................................46 FUSE, CLASS RK1, 100A, ...............................................................................................................................47 Description ......................................................................................................................................................47 Unit Outline.....................................................................................................................................................48 Technical Data.................................................................................................................................................48 FUSE, CLASS CC, FAST ACTING,1A ..........................................................................................................51 Description ......................................................................................................................................................51 Unit Outline.....................................................................................................................................................51 Technical Data.................................................................................................................................................52 MIDGET 6.25A 250V FUSE ............................................................................................................................54 Description ......................................................................................................................................................54 Unit Outline.....................................................................................................................................................54 182M-MCC-Device Manual.doc

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182M Shovel MCC Device Manual Technical Data.................................................................................................................................................55 TRANSFORMER 400VP/120VS .....................................................................................................................56 Description ......................................................................................................................................................56 Drawing outline ...............................................................................................................................................56 IM 153-1 INTERFACE MODULE, 6ES71531AA030XB0............................................................................58 Description: .....................................................................................................................................................58 Connections .....................................................................................................................................................59 SM 321 Digital Input Modules, 6ES73211FH000AA0; 16 inputs, 120/230 VAC.........................................60 Description ......................................................................................................................................................60 Wiring:.............................................................................................................................................................60 Terminal Connection Diagram and Block Diagram........................................................................................61 Technical Data.................................................................................................................................................62 SM 322 Digital Output Modules; 6ES73221FH000AA0; 16 outputs, 120 VAC, 1A ...................................63 Description ......................................................................................................................................................63 Technical Data.................................................................................................................................................64 SM 322 Digital Output Modules; 6ES73225HF000AB0; 8 Relay contacts, ................................................65 Description ......................................................................................................................................................65 Technical Data.................................................................................................................................................66 SM 322 Digital Output Modules; 6ES73221CF000AA0; 8 Outputs .......................................................67 Description ......................................................................................................................................................67 Technical Data.................................................................................................................................................68 PS 307 POWER SUPPLY MODULES............................................................................................................69 Description ......................................................................................................................................................69 Technical Data.................................................................................................................................................70 PROFIBUS CONNECTOR, 35 DEG, 6ES79720BB410XA0, W/PROG. PORT.........................................71 Description ......................................................................................................................................................71 Technical Data.................................................................................................................................................71 THERMOSTAT, SNAP DISC, 32 DEG. F, ....................................................................................................72 Description ......................................................................................................................................................72 Outline Drawing ..............................................................................................................................................72 Technical Data.................................................................................................................................................73 THERMOSTAT, SNAP DISC, 122 DEG. F, ..................................................................................................75 Description ......................................................................................................................................................75 Outline Drawing ..............................................................................................................................................75 Technical Data.................................................................................................................................................76 CONTACTOR, 3 POLE, 3 PHASE, CLASS 40, ............................................................................................78 Description ......................................................................................................................................................78 Technical data..................................................................................................................................................78 Outline drawing ...............................................................................................................................................79 CONTACTOR, 3 POLE, 3 PHASE, CLASS 40, ............................................................................................80 Description ......................................................................................................................................................80 Technical data..................................................................................................................................................80 Outline drawing ...............................................................................................................................................82 OVERLOAD RELAY, 0.75-3.4AMPS, SOLID STATE, 3PH, ESP200 .......................................................83 Description ......................................................................................................................................................83 Technical Data.................................................................................................................................................84 OVERLOAD RELAY, 3-12AMPS, SOLID STATE, 3PH, ESP200 .............................................................85 Description ......................................................................................................................................................85 Technical Data.................................................................................................................................................86 182M-MCC-Device Manual.doc

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OVERLOAD RELAY, 5.5-22AMPS, SOLID STATE, 3PH, ESP200 ..........................................................87 Description ......................................................................................................................................................87 Technical Data.................................................................................................................................................88 OVERLOAD RELAY, 13-52AMPS, SOLID STATE, 3PH, ESP200 ...........................................................89 Description ......................................................................................................................................................89 Technical Data.................................................................................................................................................90 CONTACT BLOCK, 52BAJ ............................................................................................................................91 Description ......................................................................................................................................................91 Technical Data.................................................................................................................................................91 PUSH BUTTON W/ FLUSH CAP,..................................................................................................................92 Description ......................................................................................................................................................92 Technical Data.................................................................................................................................................92 ENCLOSURE THERMOSTAT , ET5SS........................................................................................................93 Description ......................................................................................................................................................93 Technical Data.................................................................................................................................................93 GROUND FAULT RELAY,.............................................................................................................................94 Description ......................................................................................................................................................94 Typical Application .........................................................................................................................................95 Outline drawing ...............................................................................................................................................96 Technical Data.................................................................................................................................................96

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VOLTAGE MONITORING RELAY Bucyrus Part Number:

62050422

Description • • • • • • • • • • • • •

Low voltage protection Phase loss Phase reversal SPDT Output Contacts 1 Second Pull In-Drop Out Relay 4% Accuracy Transient Protected -20 to +60 C Operating Temperature.

Optional Adjustable-Trip Voltage Din Rail Mounting UL and CS, CE Approved Over voltage Phase Imbalance

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Outline drawing

Technical Data Agency Approval: Degree of Protection: Operating Temperature Range: Storage and Transportation Temp Range; Relative Humidity: Vibration: Power Consumption: Terminal Wire Capacity: Output Contacts:

Dropout

Repeat Accuracy:

182M-MCC-Device Manual.doc

UL, CSA, CE IP20 -20 to 60 deg. C -20 to 80 deg. C 10 to 95% Non-condensing 2 gs 9 to 200Hz. 1.5 VA (2) 14 to 20 AWG per terminal 100,000 operations at rated load ¼ HP @ 120 VAC, ½ HP @ 230 VAC Pilot Duty B300 resistive 8 Amps -5% of under voltage setting +5% over voltage setting +/- 4% accuracy tolerance of specified condition +/- 1%

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ETM 120V, 50HZ Bucyrus Part Number:

62052851

Description • • • •

Black polycarbonate construction Capacity 99.999.99 hours Voltage 120 VAC Power consumption 1 VA

Outline drawing

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CAPACITOR,DAMPING,0.68UF,600V Bucyrus Part Number:

62059801

Description • • • •

High dielectric strength High peak-current capability For damping and commutating in Medium frequency range

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Outline drawing

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Technical data

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RESISTOR, 50 OHM, 175 W, ADJUSTABLE, 1813650A-W/BRKT Bucyrus Part Number:

62043454

Description Adjustable resistor

Watts: 175 Resistance range: Standard Terminal:

0.16 -156 k ( fixed ) 1.08 – 156k ( Adjustable ) 3/8”

Outline Drawing

Core OD : W: H: A: K: G: E: S:

1 ½” 1 ¼” 13/16” 2 1/16” 1 ½” 9/32” ½” 7/16

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DIODE MODULE, 165A, 1200V Bucyrus Part Number:

62043451

Description • • • • • •

High Voltage Electrically Isolated by DBC Ceramic.

3500 V RMS Isolating Voltage Industrial Standard Package High Surge Capability UL E7896 approved

Outline drawing

Technical data

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BRIDGE RECTIFIER, SINGLE-PHASE Bucyrus Part Number:

62059800

Description • • • •

Universal 3 way terminals push on, wraparound solder Typical IR Less Than 0.3 μA Low Thermal Resistance Solder Dip 260°C, 40 s

Outline drawing

Technical data

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DC CONTACTOR, 125 VDC, 1P, 150A Bucyrus Part Number:

62043456

Description Main Poles: 1 NO

Main poles Type: S=wound blow-out coil (ok for bi-directional current break), silver sintered contacts, glastic/ceramic composite arc chute.

Main pole Rating: 150A @ 1000 VDC Coil Voltage: 125 VDC ( -30/+25 % )

Outline drawing

Technical data Maximum Operating Voltage: Umax = 1000 VDC Thermal Current Ith = 150 A Auxiliary contact blocks 2 X SK11 / SK20 Mechanical Life >= 2000000 Coil consumption 18 W Weight 3.4 kg

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CONTACTOR, 120 VAC, 3 POLE Bucyrus Part Number:

62046310

Description • • •

Three phase 3RT103 contactors for switching motors 120 VAC, 60 Hz. Coil Size S2

Outline drawing

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Technical Data

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‘

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SURGE SUPPRESSOR, 120 VAC Bucyrus Part Number:

62048820

Description • • • •

Surge Suppressor without LED For plugging onto front of contactors Varistor For 3RT1… and 3RH1… contactors size 00

Technical data For coil Voltage 48 to 127 VAC

70 to 150 VDC

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SURGE SUPPRESSOR, 120 VAC Bucyrus Part Number:

62046460

Description • •

For snapping onto side of auxiliary switches or on a 35mm standard mounting rail RC element for AC operation

Technical data For coil Voltage 48 to 127 VAC

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METAL-OXIDE VARISTOR, 275V Bucyrus Part Number:

62043455

Description •

Radial Lead Meta-Oxide Varistor

Outline drawing

T= W= d=

6.7mm 10 mm 1 mm

D-Max = 24 mm

Technical data AC Rating DC Rating

275 VAC 369 VDC

Operating voltage

MIN MAX Size Energy Voltage Clamp Current Clamp Peak current Capacitance 182M-MCC-Device Manual.doc

389 Volts 473 Volts 21 mm 100 Joules 800 Volts 100 Amps 6000 Amps 950 pF Current Revision: 1.0 July 6, 2010

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BREAKER JD 3P 250A 600V 25KA FX NL Bucyrus Part Number:

62059802

Description • • • •

Non-Interchangeable Trip 400 Hz. Applications Shunt Trip operates through a Auxiliary switch contact when breaker opens, current is not maintained on shunt trip coil Auxiliary switch A ( Open when circuit breaker is open) and B (Closed when circuit breaker is closed)

Outline drawing

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Technical data

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CIRCUIT BREAKER, 3A, 3 POLE Bucyrus Part Number:

62044259

Description • • • • • • • •

Magnetic Trip Only 125 A Frame For line side add L to suffix For Motor circuits 50 Degree C Calibration 400 Hz. Applications Can be reverse connected 600VAC , 250 VDC

Outline drawing

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Technical data

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CIRCUIT BREAKER, 5A, 3 POLE Bucyrus Part Number:

62044260

Description • • • • • • • •

Magnetic Trip Only 125 A Frame For line side add L to suffix For Motor circuits 50 Degree C Calibration 400 Hz. Applications Can be reverse connected 600VAC , 250 VDC

Outline drawing

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Technical data

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CIRCUIT BREAKER, 10A, 3 POLE Bucyrus Part Number:

62044261

Description • • • • • • • •

Magnetic Trip Only 125 A Frame For line side add L to suffix For Motor circuits 50 Degree C Calibration 400 Hz. Applications Can be reverse connected 600VAC , 250 VDC

Outline drawing

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Technical data

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CIRCUIT BREAKER, 25A, 3 POLE Bucyrus Part Number:

62044262

Description • • • • • • • •

Magnetic Trip Only 125 A Frame For line side add L to suffix For Motor circuits 50 Degree C Calibration 400 Hz. Applications Can be reverse connected 600VAC , 250 VDC

Outline drawing

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Technical data

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CIRCUIT BREAKER, 40A, 3 POLE Bucyrus Part Number:

62044263

Description • • • • • • • •

Magnetic Trip Only 125 A Frame For line side add L to suffix For Motor circuits 50 Degree C Calibration 400 Hz. Applications Can be reverse connected 600VAC , 250 VDC

Outline drawing

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Technical data

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CIRCUIT BREAKER, W/LUGS, 15A, 3 POLE Bucyrus Part Number:

62051864

Description • • • • • • •

Thermal Magnetic Trip 125 A Frame Supplied with load side and line side lugs 50 Degree C Calibration 400 Hz. Applications Can be reverse connected 600VAC , 250 VDC

Outline drawing

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Technical data

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CIRCUIT BREAKER, W/LUGS, 20A, 3 POLE Bucyrus Part Number:

62051865

Description • • • • • • •

Thermal Magnetic Trip 125 A Frame Supplied with load side and line side lugs 50 Degree C Calibration 400 Hz. Applications Can be reverse connected 600VAC , 250 VDC

Outline drawing

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Technical data

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CIRCUIT BREAKER, W/LUGS, 30A, 3 POLE Bucyrus Part Number:

62048009

Description • • • • • • •

Thermal Magnetic Trip 125 A Frame Supplied with load side and line side lugs 50 Degree C Calibration 400 Hz. Applications Can be reverse connected 600VAC , 250 VDC

Outline drawing

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Technical data

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CIRCUIT BREAKER, W/LUGS, 50A, 3 POLE Bucyrus Part Number:

62048999

Description • • • • • • •

Thermal Magnetic Trip 125 A Frame Supplied with load side and line side lugs 50 Degree C Calibration 400 Hz. Applications Can be reverse connected 600VAC , 250 VDC

Outline drawing

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Technical data

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CIRCUIT BREAKER, W/LUGS, 60A, 3 POLE Bucyrus Part Number:

62051871

Description • • • • • • •

Thermal Magnetic Trip 125 A Frame Supplied with load side and line side lugs 50 Degree C Calibration 400 Hz. Applications Can be reverse connected 600VAC , 250 VDC

Outline drawing

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Technical data

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FUSE, CLASS RK1, 100A, Bucyrus Part Number:

62043913

Description

182M-MCC-Device Manual.doc

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Unit Outline

Technical Data Voltage Rating

600 VAC

300 VDC Current Rating Interrupting Rating

182M-MCC-Device Manual.doc

70 to 600A 300,000A RMS Sym. ( AC ) 100,000A ( DC )

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FUSE, CLASS CC, FAST ACTING,1A Bucyrus Part Number:

62056364

Description • • • • • •

Class CC fuse family Suitable for branch circuit protection For control circuits where short circuit current exceed 10,000 amperes Fast acting Current limiting protection Rejection style design

•

Unit Outline

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Technical Data Voltage Rating

600 VAC

600 VDC Current Rating Interrupting Rating

182M-MCC-Device Manual.doc

1A 200kA I.R. ( AC ) 100kA ( DC )

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MIDGET 6.25A 250V FUSE Bucyrus Part Number:

62043448

Description • • •

Time delay Suitable for high inrush current of control of transformers Rejection-style design

Unit Outline 1-1/2” X 13/32” Midget fuses

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Technical Data Voltage Rating

250 VAC

Current Rating Interrupting Rating

6.25A 10kA I.R.

12 second time delay at 200% rating

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TRANSFORMER 400VP/120VS Bucyrus Part Number:

62058012

Description • • • • • • •

Epoxy encapsulated coils Secondary fuse clips where applicable Optional primary fusing Molded terminal barriers 10-32 screw terminals Molded-in terminals Phil-slot screws

Drawing outline

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IM 153-1 INTERFACE MODULE, 6ES71531AA030XB0 Bucyrus Part Number:

62043481

Description: The IM 153-1 links the S7-300 modules to the PROFIBUS-DP. The IM 153-1 is characterized by the following features: • •

• • • •

Slave interface for up to 8 modules in the S7-300 family. The IM 153-1 can be used with up to 8 signal modules (SM), function modules (FM) or communications processors (CP).

S7-300 modules can be connected or withdrawn while the ET 200M is operating (in a configuration with active bus units) ... with a CPU 413-2 DP, 414-2 DP or 416-2 DP as the DP master: these modules are able to evaluate the connection and withdrawal alarms (OB 83). ... with another DP master: the DP master receives a message concerning the connection or withdrawal event, but is not able to evaluate the connection or withdrawal alarm.

Behavior like a DP slave in accordance with EN 50170, Volume 2, PROFIBUS Possible baud rates: 9.6 kbaud to 12 Mbaud Can be configured, for example, with COM PROFIBUS or COM ET 200 Windows (Version 2.1 or higher) or with STEP 7 (Version 3.0 or higher) Optical fiber cables can be connected (see L2/L2FO System Components Manual)

Components of the IM 153-1

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Connections The IM 153-1 has the following supply connections:

The DC 24 V supply for the IM 153-1 must satisfy the requirements of the PS 307 power supply module (see Reference Manual: Module Specifications).

We recommend using the PS 307 power supply module for the DC 24 V power supply. This module is supplied with a connecting comb, which simplifies the wiring

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SM 321 Digital Input Modules, 6ES73211FH000AA0; 16 inputs, 120/230 VAC Bucyrus Part Number:

62048859

Description Digital input modules convert the levels of the external digital signals transmitted from the process to the internal S7-300 signal levels. The modules are suitable for the connection of switches and 2-wire BERO proximity switches.

Mechanical Features: Compact design: The rugged plastic housing contains: • • •

Green LEDs to indicate signal statuses at the inputs Front connector protected by the front cover Labeling area on the front cover

Assembly: The modules are mounted on the DIN rail and connected to the adjacent modules via bus connectors. There are no slot rules: The input addresses are defined by the slots.

User-friendly wiring: The modules are wired by means of a plug-in front connector. When the connector is plugged in for the first time, a code element engages so that the connector can only be plugged into modules of the same type. When the module is replaced, the front connector can be used in its fully wired state for the new module of the same type.

Wiring: The modules are wired by means of a plug-in front connector. When the connector is plugged in for the first time, a code element engages so that the connector can only be plugged into modules of the same type. When the module is replaced, the front connector can be used in its fully wired state for the new module of the same type.

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Terminal Connection Diagram and Block Diagram

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Technical Data SM 321 digital input modules Number of inputs Input voltage • Rated value • for “1“” “ignal • for “0“” “ignal • Frequency Optical isolation to backplane bus • in groups of Input current • for “1“” “ignal typ

S7 321- 1FH00-0AA0 16 120/230 VAC 79 to 264 V 0 to 40 V 47 to 63 Hz Opt coupler 4 17.3 mA at 264 VAC

00000000 Input Delay • Configurable • At rated input voltage Number of inputs that can be addressed simultaneously • Up to 40 ° C • Up to 60 ° C Connection of 2 wire Bero sensor • Acceptable quiescent current Max Cable Lengths • Unshielded • Shielded Current Consumption • From backplane bus max.

• From l+/L1 max. (without load) Power Loss typ.

Dimensions (W x H x D) in mm Weight

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25 mS

16 16 Possible 2 mA 600m 1000m

43 mA 4.1 W 40 X 125 x 120 275 g

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SM 322 Digital Output Modules; 6ES73221FH000AA0; 16 outputs, 120 VAC, 1A Bucyrus Part Number:

12325195

Description Digital output modules convert the internal signal levels of the S7-300 to the external signal levels required for the process. The modules are suitable for the connection of such equipment as solenoid valves, contactors, small motors, lamps and motor starters.

Mechanical Features: Compact design. The rugged plastic housing contains: • Green LEDs to indicate signal statuses at the outputs • Front connector protected by the front cover • Labeling area on the front cover Assembly: The modules are mounted on the DIN rail and connected to the adjacent modules via bus connectors. There are no slot rules: The output addresses are defined by the slots.

User-friendly wiring: The modules are wired by means of a plug-in front connector. When the connector is plugged in for the first time, a code element engages so that the connector can only be plugged into modules of the same type. When the module is replaced, the front connector can be used in its fully wired state for the new module of the same type.

Wiring: The modules are wired by means of a plug-in front connector. When the connector is plugged in for the first time, a code element engages so that the connector can only be plugged into modules of the same type. When the module is replaced, the front connector can be used in its fully wired state for the new module of the same type.

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Technical Data SM 322 digital output modules Number of outputs Rated load voltage L+/ L1 • Acceptable range Output voltage • for “1“” “ignal Optical isolation to backplane bus • in groups of Output current • for “1“” “signal rated value at 60 °C minimum current min • for “0“ ”signal Sum of output currents (per group) • Up to 60 °C (horizontal installation) Lamp load max.

Switching frequency of contacts • Resistive loads max • Inductive loads max.

• Lamp loads max.

• Mechanical max.

Short Circuit Protection Cable Lengths • Unshielded • Shielded Diagnostics Current Consumption • From backplane bus max.

• From l+/L1 max. (without load) Power Loss typ.

Dimensions (W x H x D) in mm Weight

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S7 322- 1FH00-0AA0 16 120/230 V AC 79 to 264 V

Optocoupler 8

1A 10 mA 3 mA at 264 v

2A 25 W 10Hz 0.5Hz 1Hz fuse 600m 1000m Red LED for fuse 184 mA 3mA 8.6W 40 X 125 x 120 300g

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SM 322 Digital Output Modules; 6ES73225HF000AB0; 8 Relay contacts, Bucyrus Part Number:

62044665

Description Digital output modules convert the internal signal levels of the S7-300 to the external signal levels required for the process. The modules are suitable for the connection of such equipment as solenoid valves, contactors, small motors, lamps and motor starters.

Mechanical Features: Compact design. The rugged plastic housing contains: • Green LEDs to indicate signal statuses at the outputs • Front connector protected by the front cover • Labeling area on the front cover Assembly: The modules are mounted on the DIN rail and connected to the adjacent modules via bus connectors. There are no slot rules: The output addresses are defined by the slots.

User-friendly wiring: The modules are wired by means of a plug-in front connector. When the connector is plugged in for the first time, a code element engages so that the connector can only be plugged into modules of the same type. When the module is replaced, the front connector can be used in its fully wired state for the new module of the same type.

Wiring: The modules are wired by means of a plug-in front connector. When the connector is plugged in for the first time, a code element engages so that the connector can only be plugged into modules of the same type. When the module is replaced, the front connector can be used in its fully wired state for the new module of the same type.

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Technical Data SM 322 Relay output modules Number of outputs Rated load voltage L+/ L1

S7 322- 5HF00-0AB0 8 (RELAY) 24 to 230 VAC 24 to 120 VDC

• Acceptable range Contact Rating • Ohmic load, max.

• For Inductive loads • Lamp load, max Optical isolation to backplane bus • in groups of Output current • for “1“” “ignal rated value at 60 °C minimum current min • for “0“ ”ignal Service life of contacts DC 13/ AC15 • 24 VDC • 120 VAC • 230 VAC • Up to 60 °C (horizontal installation) Lamp load max.

Switching frequency of contacts • Resistive loads max • Inductive loads max.

• Lamp loads max.

• Mechanical max.

Short Circuit Protection Cable Lengths • Unshielded • Shielded Diagnostics

Current Consumption • From backplane bus max.

• From l+/L1 max. (without load) Power Loss typ.

Dimensions (W x H x D) in mm Weight 182M-MCC-Device Manual.doc

5A 5A Optocoupler 1

5A 10 mA

100,000 ( at 5 A ) 100,000 ( at 5 A ) 2A 1500 W ( AC 230 ) 2 Hz 0.5 Hz 2 Hz 10 Hz Provide externally 600m 1000m Off Last value/ Substitute value 100 mA 160 mA 3.5W 40 X 125 x 120 320g

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SM 322 Digital Output Modules; 6ES73221CF000AA0; 8 Outputs Bucyrus Part Number:

62048794

Description Digital output modules convert the internal signal levels of the S7-300 to the external signal levels required for the process. The modules are suitable for the connection of such equipment as solenoid valves, contactors, small motors, lamps and motor starters.

Mechanical Features: Compact design. The rugged plastic housing contains: • Green LEDs to indicate signal statuses at the outputs • Front connector protected by the front cover • Labeling area on the front cover Assembly: The modules are mounted on the DIN rail and connected to the adjacent modules via bus connectors. There are no slot rules: The output addresses are defined by the slots.

User-friendly wiring: The modules are wired by means of a plug-in front connector. When the connector is plugged in for the first time, a code element engages so that the connector can only be plugged into modules of the same type. When the module is replaced, the front connector can be used in its fully wired state for the new module of the same type.

Wiring: The modules are wired by means of a plug-in front connector. When the connector is plugged in for the first time, a code element engages so that the connector can only be plugged into modules of the same type. When the module is replaced, the front connector can be used in its fully wired state for the new module of the same type.

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Technical Data SM 322 Relay output modules Number of outputs Rated load voltage L+/ L1

S7 322- 1CF00-0AA0 8 48 to 125 VDC

• Acceptable range Output Voltage Rating • At “1” Signal

40 to 140 VDC

Optical isolation to backplane bus • in groups of Output current • for “1“” “ignal rated value at 40 °C permitted range minimum current • for “0“ ”ignal Service life of contacts DC 13/ AC15 • 24 VDC • 120 VAC • 230 VAC • Up to 60 °C (horizontal installation) Lamp load max.

Switching frequency of contacts • Resistive loads max • Inductive loads max.

• Lamp loads max.

• Mechanical max.

Short Circuit Protection Cable Lengths • Unshielded • Shielded Diagnostics

Optocoupler 4

L-1.1 V

Current Consumption • From backplane bus max.

• From l+/L1 max. ( without load ) Power Loss typ.

Dimensions (W x H x D) in mm Weight 182M-MCC-Device Manual.doc

1.5 A 10 mA 10 mA 10 mA

100,000 ( at 5 A ) 100,000 ( at 5 A ) 4A 15 W ( 48 V ), 40 W ( 120 V ) 20 Hz 0.5 Hz 10 Hz Electronic 600m 1000m Parameters can be assigned 100 mA 40 mA 6.5W 40 X 125 x 120 250g

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PS 307 POWER SUPPLY MODULES Bucyrus Part Number:

62039585

Description Load power supply modules are mounted in the DIN rail (slot 1) immediately to the left of the CPU or the first module (on expansion racks). The connection to the CPU or IM 361 is established using a power connector (included).

Located on the front panel of the modules are: • • • •

An LED indicating the 24 V DC output voltage; A line voltage selector switch: A switch with a protective cap enables selection of a line voltage of 120 V AC or 230 V AC. On/off switch for 24 V DC.

Also located on the front of the module, protected by a cover, are: • • • •

Connecting terminals The line-power cables Output voltage cables Protective ground can be connected to these terminals.

The power supply has the following features: • • • • • •

Voltage Sensing Current Limiting Adjustable Voltage Local/Remote Operation 115 VAC Input Nominal +110 VDC output

This power supply circuit has 3 types of monitoring.

1. Internal monitoring. The red LED turns on if there is an internal fault in the power supply.

2. External monitoring. The SiBas unit monitors the power supply voltage to see that it is within limits.

3. Circuit Breaker Monitoring. The PLC monitors the contacts of E01-Q07 to make sure it is closed.

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Technical Data Technical specifications PS307 Input Input voltage • Rated value • Acceptable range Line outage Buffering min Line frequency • Rated value • Acceptable range Input current • Rated value at 230 V • Acceptable range at 120 V Inrush current

Ordering Data PS 307 load power supply mod Incl. Power connector: 120/230 V AC : 24 V DC • PS 307-1B; 2A • PS 307-1E; 5A • PS 307-1K; 10A 182M-MCC-Device Manual.doc

1B 000000 1E 000000 1K

PS307 Output Output voltage • Rated value • Acceptable range Output Current • Rated value Short Circuit protection

120/230 VAC 93 to 132 VAC / 187 to 264 VAC 20ms 50/60 Hz 47 to 63 Hz 0.5 A000000 1 A000000 1.7A 0.8 A000000 2 A000000 3.5A 20 A000000 45 A000000 65 A

Order no.

6ES7 307-1BA00-0AA0 6ES7 307-1EA00-0AA0 6ES7 307-1KA00-0AA0

24 VDC 24 V - –%, stable at no load 2A000000 5 A 000000 10 A electronic, non latching

000

000000

1, with protective conductor 83%00000 87%000000 89% 10W 00000 18W 00000 30W

50x125x1200050x125x1200200x125x12 0 420 g000000 740g000000 1200g 2 x 0.5 to 2.5 mm; flexible, with wire and femules Order no.

6ES7 390-6BA00-0AA0 Mounting adaptor for PS 307 -1B For snapping PS307 onto a 35mm/1.3 in DIN rail (EN 50 022) 6ES7 390-7BA00-0AA0 PS-CPU power connector (replacement item)

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General data Protection classes (IEC 536) Efficiency Power loss typ.

Dimensions (W x H x D) in mm Weight approx.

Conductor cross section

1B 000000 1E 000000 1K

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PROFIBUS CONNECTOR, 35 DEG, 6ES79720BB410XA0, W/PROG. PORT Bucyrus Part Number:

62048869

Description • •

Integrated resistor combination to be enabled through side switch.

With Resistor connected the outgoing bus is isolated

Technical Data Profibus Connector Cable outlet Terminating Resistor

6ES79720BB410XA0 355 degree cable outlet Yes . Switchable

Data Transmission rate Fast connect Insulation displacement Interfaces • PROFIBUS stations • PROFIBUS cable

9.6 kbits/s to 12 Mbits/s No

Optical isolation to backplane bus Supply Voltage ( must be supplied by terminal ) Current consumption Permanent environmental condition • Operating temperature • Transport/storage temperature • Relative humidity PG connection socket Service life of contacts DC 13/ AC15 • 24 VDC • 120 VAC • 230 VAC Degree of protection Power Loss typ.

Dimensions (W x H x D) in mm Weight

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9-pin sub-D connector 4 modular terminal blocks for wires up to 1.5 mm2 Optocoupler 4.75 to 5.25 V Max. 5 mA 0 to 60 degree C -25 to +80 degree C Max. 75% at 25 degree C Yes

100,000 ( at 5 A ) 100,000 ( at 5 A ) IP20 6.5W 16 X 54 X 38 40 g

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THERMOSTAT, SNAP DISC, 32 DEG. F, Bucyrus Part Number:

62031518

Description • • • •

100,000 cycle rating Tamper proof preset temperature Automatic reset Vibration resistant

Outline Drawing

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Technical Data

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THERMOSTAT, SNAP DISC, 122 DEG. F, Bucyrus Part Number:

62043467

Description • • • • •

100,000 cycle rating Tamper proof preset temperature Automatic reset Vibration resistant Opens at 122 Deg. F

Outline Drawing

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Technical Data

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CONTACTOR, 3 POLE, 3 PHASE, CLASS 40, Bucyrus Part Number:

62043437

Description • • •

Designed for electrical loads such as heating, lighting, transformer and capacitor switching and AC motor starting Coils encapsulated to seal out moisture Open type

Technical data

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Outline drawing

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CONTACTOR, 3 POLE, 3 PHASE, CLASS 40, Bucyrus Part Number:

62043438

Description • • •

Designed for electrical loads such as heating, lighting, transformer and capacitor switching and AC motor starting Coils encapsulated to seal out moisture Open type

Technical data

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Outline drawing

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OVERLOAD RELAY, 0.75-3.4AMPS, SOLID STATE, 3PH, ESP200 Bucyrus Part #

62057477

Description • • • • • • • • •

Phase Loss Protection - Trips in less than 3 seconds Phase Unbalance Protection Visible Trip Indicator Self Protected in short circuit condition 1 NO and 1 NC contacts standard Repeat Accuracy <1% Selectable Manual/Automatic Reset Touch-Safe Terminals UL Listed and CSA Certified

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Technical Data

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OVERLOAD RELAY, 3-12AMPS, SOLID STATE, 3PH, ESP200 Bucyrus Part #

62056758

Description • • • • • • • • •

Phase Loss Protection - Trips in less than 3 seconds Phase Unbalance Protection Visible Trip Indicator Self Protected in short circuit condition 1 NO and 1 NC contacts standard Repeat Accuracy <1% Selectable Manual/Automatic Reset Touch-Safe Terminals UL Listed and CSA Certified

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Technical Data

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OVERLOAD RELAY, 5.5-22AMPS, SOLID STATE, 3PH, ESP200 Bucyrus Part #

62057478

Description • • • • • • • • •

Phase Loss Protection - Trips in less than 3 seconds Phase Unbalance Protection Visible Trip Indicator Self Protected in short circuit condition 1 NO and 1 NC contacts standard Repeat Accuracy <1% Selectable Manual/Automatic Reset Touch-Safe Terminals UL Listed and CSA Certified

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Technical Data

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OVERLOAD RELAY, 13-52AMPS, SOLID STATE, 3PH, ESP200 Bucyrus Part #

62056757

Description • • • • • • • • •

Phase Loss Protection - Trips in less than 3 seconds Phase Unbalance Protection Visible Trip Indicator Self Protected in short circuit condition 1 NO and 1 NC contacts standard Repeat Accuracy <1% Selectable Manual/Automatic Reset Touch-Safe Terminals UL Listed and CSA Certified

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Technical Data

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CONTACT BLOCK, 52BAJ Bucyrus Part Number:

62046308

Description • • • • •

Isolated Aux contact for push buttons, selector switches 1 Normally close contact For class line Screw down connections Rugged design

Technical Data NEMA A600 contacts

Current Rating ( Make ) VA Rating Continues current Ambient Temp Operating frequency Electrical endurance Conductor sizes

182M-RIO-Device Manual.doc

60A at 120 VAC 7200 at 120 VAC 10 A -40 to +70 Deg. C 3000 operations per hour 5,000,000 at rated load (2) 14 AWG to 12 AWG

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PUSH BUTTON W/ FLUSH CAP, Bucyrus Part Number:

62043443

Description • • • • •

Flush cap Black button color Water/oil tight Class 52 Assembled with contact

Technical Data Contact continues current

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10 A

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ENCLOSURE THERMOSTAT , ET5SS Bucyrus Part Number:

62057582

Description • •

Single Pole For strip type heater only

Technical Data Rated current Rated voltage Temp Range

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22 A 120-277 V 50 to 90 Deg. F

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GROUND FAULT RELAY, Bucyrus Part Number:

62055707

Description Ground fault relay provides fast and sensitive protection against grounds on electrical distribution system. A current sensor surrounds all three phases and neutral and calculates the current difference between the three phases and the neutral. When a ground condition occurs, the ground sensor provides input to relay which in turn operates the shunt trip device on the external circuit breaker.

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Typical Application

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Outline drawing

Technical Data

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