Cat Electric Rope Shovel 495HD Mining Shovel Maintenance And Operation Manual - PDF DOWNLOAD

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NOTE: Shaded boxes indicate Numeric Value Entries Unshaded boxes indicate List Item Entries

TOTL UNT (Flow Totalizer Units) GALLONS LITERS MGAL (Million Gallons) CUBIC FT (Cubic Feet) CUBIC ME (Cubic Meters) MEGLTRS (Million Liters) ACRE FT OIL BARR (42 Gallons) LIQ BARR (31.5 Gallons) LBS (Pounds—Requires Specific Gravity) KGS (Kilograms—Requires Specific Gravity)

RATE INT (Flow Rate Interval) SEC MIN HOUR DAY

RATE UNT (Flow Rate Units) GALLONS LITERS MGAL (Million Gallons) CUBIC FT (Cubic Feet) CUBIC ME (Cubic Meters) MEGLTRS (Million Liters) ACRE FT OIL BARR (42 Gallons) LIQ BARR (31.5 Gallons) LBS (Pounds—Requires Specific Gravity) KGS (Kilograms—Requires Specific Gravity)

DISPLAY (Run Display Mode) RATE (Flow Rate Only) TOTAL (Totalizer Flow Only) BOTH (Alternate between Rate and Total) TEST (Diagnostic Display)

General Operations

H6

1 GPM H6 2 GPM H6 5 GPM H6 10 GPM H6 15 GPM H7 = 3/4” & 1” meter H7 2 GPM H7 5 GPM H7 10 GPM H7 20 GPM H7 30 GPM H8 = 1-1/4” & 1-1/2” meter H8 30 GPM H8 50 GPM H8 75 GPM H8 100 GPM H8 150 GPM

H6 = 1/4” & 1/2” meter

METERSIZ (Meter Size) - Only if METERTYP=OIL

METERTYP (Meter Type) WATER OIL GAS

ZERO CAP (Zero Capture) NO YES

SCALE F (Scale Factor) 888.88888

TOTL EXP (Totalizer Exponent) E-2 (Totalizer Resolution X.XX) E-1 (Totalizer Resolution X.X) E0 (Totalizer Resolution X) E1 (Totalizer Resolution X x10) E2 (Totalizer Resolution X x100) E3 (Totalizer Resolution X x1,000) E4 (Totalizer Resolution X x10,000) E5 (Totalizer Resolution X x100,000) E6 (Totalizer Resolution X x1,000,000) Only if METERTYP=OIL

- Only if METERTYP=GAS

- Only if METERTYP=GAS

- Only if METERTYP=GAS

See “Output Configuration Map”

DAMPING 88 (Higher values increase damping)

SP GRAV (Specific Gravity) 8.88

888.8

OP TEMP (Operating Temperature)

DEGREE F DEGREE C

TMP UNIT (Temperature Unit)

8888.8

OP PRES (Operating Pressure)

PRESUNIT (Pressure Unit)- Only if METERTYP=GAS BAR PSI

VISCOSTY (Viscosity) 8888

VIS UNIT (Viscosity Unit) - Only if METERTYP=OIL VISC SUS VISC CST

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Flow vs. Pressure Drop Water-based Fluids

PRESSURE DROP, PSI

PRESSURE DROP, PSI

.02-.20

1-15

1/2"

.10-1.0

.05-.50

3/4" / 1"

PRESSURE DROP, PSI

.20-2.0

1/4"

1-10

0.5-5.0

0.1-1.0 0.2-2.0

4-40

3-30

1-10

0.5-5.0

2-20

0.2-2.0

50

40 FLOW, GPM

10-150

10-100 10-75 5-50 3-30

20-180

3"

FLOW, GPM

FLOW, GPM

1-10

0.2-2.0

0.5-5.0

0.1-1.0

4-40

3-30

2-20

0.2-2.0

FLOW, GPM

1-1/4"/1-1/2" Reverse Flow

3/4"/1" Reverse Flow

1-15

PRESSURE DROP, PSI

PRESSURE DROP, PSI

1/2" Reverse Flow

20-275

0.5-5.0

1-10

PRESSURE DROP, PSI

PRESSURE DROP, PSI

1-1/4"/ 1-1/2"

FLOW, GPM

PRESSURE DIFFERENTIAL, PSID

FLOW, GPM

10-100 10-75 5-50 3-30

FLOW, GPM

FLOW, GPM

10-150

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Petroleum Fluids

.10-1.0

.02-.20 .05-.50

1-10

0.5-5.0 0.1-1.0 0.2-2.0

10-75 5-50 3-30

10

1-1/4"/1-1/2" Reverse Flow

10-150

3-30

2-20 0.5-5.0

1-10

PRESSURE DROP, PSI

4-40

PRESSURE DROP, PSI

PRESSURE DROP, PSI

0

20-300

10-200

3/4"/1" Reverse Flow

0.2-2.0

FLOW, GPM

0.2-2.0

0

FLOW, GPM

1-15

1-10

1-10 0.5-5.0

5

PRESSURE DROP, PSI

PRESSURE DROP, PSI

10-100

1/2" Reverse Flow

0.5-5.0

10 2-20

3.0"

FLOW, GPM

0.1-1.0

3-30

FLOW, GPM

10-150

1-1/4"/1-1/2"

5-50

4-40

FLOW, GPM

FLOW, GPM

0.2-2.0

3/4"/ 1"

1-15

PRESSURE DROP, PSI

PRESSURE DROP, PSI

PRESSURE DROP, PSI

1/2"

.20-2.0

1/4"

10-100 10-75 5-50 3-30

FLOW, GPM

FLOW, GPM

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Phosphate Ester .20-2.0

1/4"

1-15

1/2"

6

PRESSURE DROP, PSI

.02-.20 .05-.5O

4 2 0

0.5

0.0

1-10

0.5-5.0

2 0

FLOW, GPM

3-30 0.5-5.0 6

2-20 4

1-10

2 0

0.2-2.0

10-100

5-50 3-30

FLOW, GPM

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1-1/4"/1-1/2" Reverse Flow

3/4"/1" Reverse Flow

1-15

4-40

3-30

2-20

0.2-2.0

FLOW, GPM

10-150

0 1 2 3 4 5

PRESSURE DROP, PSI

PRESSURE DROP, PSI

0.5-5.0 0.1-1.0

2 2.5

10-75

FLOW, GPM

0.2-2.0

1

1-1/4" / 1-1/2"

PRESSURE DROP, PSI

PRESSURE DROP, PSI

5-50

4-40

1-10

0

FLOW, GPM

3/4"/ 1"

1/2" Reverse Flow

0.2-2.0 0.1-1.0

4

0.5-5.0

1-10

PRESSURE DROP, PSI

PRESSURE DROP, PSI

.10-1.0

10-100 10-75 5-50 3-30

FLOW, GPM

FLOW, GPM

10-150

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MR Flow Transmitter Installation & Programming Instructions

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A.P.I. Oil 1/2"

.20-2.0

PRESSURE DROP, PSI

PRESSURE DROP, PSI

1/4"

.10-1.0

1-15

1-10

0.5-5.0 0.2-2.0

FLOW, GPM

FLOW, GPM

4-40

3/4"/ 1"

3-30

2-20 1-10 0.5-5.0 0.2-2.0

10-100

PRESSURE DROP, PSI

PRESSURE DROP, PSI

1-1/4"/1-1/2"

10-75

5-50 3-30

FLOW, GPM

FLOW, GPM

Air / Caustic and Corrosive Gases 3-30

1/4"

15-150

1/2"

PRESSURE DROP, PSI

PRESSURE DROP, PSI

2-20

10-100

5-50

3-25

FLOW, SCFM

FLOW, SCFM

100-1000

1-1/4"/1-1/2" 25-250

10-100

15-150 3-25

PRESSURE DROP, PSI

PRESSURE DROP, PSI

3/4"/1"

80-800

60-600

40-400 20-200

5-50

FLOW, SCFM

FLOW, SCFM

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Air / Compressed Gases 3-30

15-150

2-20 1-10

0.5-5

3/4"/1"

PRESSURE DROP, PSI

1/2"

PRESSURE DROP, PSI

PRESSURE DROP, PSI

1/4"

10-100

5-50

3-25

25-250 10-100

15-150 3-25

5-50

FLOW, SCFM

FLOW, SCFM

FLOW, SCFM

PRESSURE DROP, PSI

80-800

60-600

40-400 20-200

FLOW, SCFM

Page 22

PRESSURE DIFFERENTIAL, PSID

100-1000

1-1/4"/1-1/2"

3" 100-1400

FLOW, SCFM

200-2200

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MR Flow Transmitter Installation & Programming Instructions

Installation / Configuration Notes

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