Cat CPT372 and CPS361 Pumpers Cement Electrical System Schematic Manual - PDF DOWNLOAD

SENR5176 MAY 1999

CPT372 and CPS361 Pumpers, Cement Electrical System 1WZ1-UP (Machine) 5DZ1-UP (Engine) 9KZ1-UP (Machine)

© 1999 Caterpillar All Rights Reserved

Printed in U.S.A.

SYSTEM BLOCK DIAGRAM 9739 PE

Azonix

EExe II JB

RD

2

G

DCS HYD VLV SHLD

3

ARP(SIG) BK SHIELD TB (GN/YL)

G

DCS LINR CYL SHLD

BK

REAR PROX POWER

NEUTRAL

WH

PI4-20 SHLD

4 X4

14 15

1

4

LINEAR CYL

9739-28

2+

AFD(+) RD

5

WH 6

LINEAR CYL

MMS GY

GY B10

PI4-20 (+) PI4-20 (-)

AZBX2-2RD

RD

AXBX2-5GN

GN WH

MMS BK

BK

19

MMS GN

GN Z8

20

MMS BU

BU Z10

C49

AZBX1-2RD

RD

AZBX1-5GN

GN

C52

A B

P

DCS LINEAR CYLINDER

REAR TRANSMISSION

WH BK

BK C54

8

C50

C51

C51

9

DCS REMOTE

AZBX4-4-RD

BU(-)

AZBX4-3-BK

BK(SIG)

AZBX4-2-WH

BN(+)

A B

RD C49

10

C46

AZBX4-4-RD

BU(-)

AZBX4-1-BK

BK(SIG)

AZBX4-6-WH

BN(+)

+

AZONIX PROXIMITY SENSOR

C2

N

RD

G

BK B

FRONT ENGINE GAUGES

FRONT ENG RPM GAUGE

REAR ENG RPM GAUGE

FETOTS

FETLUS

FETOPS

RD/BK

FEOPS

NO

C

NO GN/WH

TB 11

RD/WH

TB 10

BK/WH

TB 11

BU/WH

TB 10

TB10 C4 TB11 BATTERY DISCONNECT BOX

TB11

POWER DISCONNECT CB1-1 WH

TB11

WH BATT(+) C

SWITCH

NO

C1

TB11

C1

BATT(-) TB

BK BATT(-)

BK

WH

TB 2 BK TB11

BDB BATT(-) TB

TB11

OR/BK FEPOPS NO

NC

C5

BDB PDS - NO

FEPOTS NO

RD

FECTS

TB10

BK/WH

MDJB B7-3

C

OR/BK

TB 11

GN/BK

TB 10

FEOPS NO

BU/BK

GN

C

RD/BK

GN/WH

TB 11

FEPOTS

NC TB 11

WH/BK

TB 10

FECTS NO

BK/RD C5 SPARE

RD

C

NC RD/BK

BU/BK C5 SPARE

TB 10

FEPOPS

TB10

GN

C4 SPARE

WH

C

TB 16

TB10

BU FETOPS NO

BK/RD

TB 13

NO

WH/BK

FETOTS NO

OR/BK C4 SPARE

BK

C

TB 15

C14 SPARE

NC

FEAB F420 FETRS

TIMING PROBE SERVICE ACCESS P26 / J26 G808-GY G810-GY 1 G809-GY G811-GY 2

INJECTOR COMMON 1 & 2 INJECTOR COMMON 3 & 4 INJECTOR COMMON 5 & 6 INJECTOR 6 INJECTOR 5 INJECTOR 4 INJECTOR 3 INJECTOR 2 INJECTOR 1 TDC PROBE + TDC PROBE UNUSED UNUSED ANALOG SNSR POWER (+5V) ANALOG SNSR COMMON INLET AIR TEMP SNSR +V ENG SP/TMG ENG SP/TMG COMMON PRIM. SP/TMG SNSR COOL. TEMP SNSR TURBO OUTLET PRESS. ATMOSPHERIC PRESS. SNSR ENG. OIL PRESS. SNSR FUEL TEMP SNSR FUEL PRESS. SNSR SOLENOID COMMON AIR SHUTOFF SOL CAT PROPORTIONAL VALVE SOL AUXILIARY PRESSURE SNSR SPARE DIG SNSR #1 AUXILIARY TEMP SNSR MAINTENANCE CLEAR SPARE PWM #4SPARE PWM #4+ UNUSED SPARE DIG INPUT #3 UNUSED UNUSED UNUSED UNUSED

5 17 27 34 28 22 18 12 6 39 4 10 40 36 30 2 1 29 37 14 23 20 8 3 9 7 13 19 15 26 24 31 25 38 11 16 21 32 33 35

BKUP SP/TMG SNSR E-STOP VERIFY SW THROTTLE DIGITAL SNSR RETURN ANALOG SNSR PWR (5V) ANALOG SNSR RETURN SPARE PWM IN #3 SPARE PWM IN #2 PTO ENABLE SW WARNING LAMP PTO RAMP UP SW PTO RAMP DOWN SW COOLANT LEVEL SW GROUND LEVEL SHUTDOWN DIAGNOSTIC LAMP DIGITAL SNSR POWER (+8V) IDLE-DOWN SW ETHER START VALVE RELAY STARTING AID SW MAINTENANCE OVERDUE SPARE .3A DRIVER #2 SPARE .3A DRIVER #3 UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED +BAT. (UNSWITCHED) +BAT. (SWITCHED) J1939 SHIELD GND J1939 DATA J1939 DATA + ATA DATA LINK ATA DATA LINK + CAT DATA LINK CAT DATA LINK + -BAT.

18 32 37 29 36 30 31 38 20 27 25 15 2 8 22 35 24 34 13 21 28 40 10 11 12 14 16 17 19 23 4 6 26 39 33 1 7 3 9 5

L983-WH L984-OR L985-GN/BK A706-OR/BK A705-BU A704-GN A703-RD/BK A702-RD A701-WH/BK G810-GY G811-GY G809-GY G808-GY 997-GY 993-GY C967-WH 996-GY 998-GY 999-WH 995-WH A746-WH A747-WH 994-WH F421-WH 413-WH

FETLUS C

NOTE B

MDJB B7-1

FETLUS NO

BK

WH

C4

NOTE G MDJB B7-6

1

CYL NO. 6

CYL NO. 5

CYL NO. 4

CYL NO. 3

CYL NO. 2

C12

CYL NO. 1

TRANSMISSION OIL TEMPERATURE

TRANSMISSION OIL PRESSURE

TRANSMISSION LOCKUP PRESSURE

1

NOTE B NOTE B

997-RD

29

C28

997-RD

993-BK

993-BK

C967-WH 996-RD

C967-WH C29

999-WH 996-RD

996-RD C30

998-BK 999-WH

F732-WH 997-RD 993-BK

996-RD

995-WH

998-BK

997-RD

1 2 3

OR

S28

BK

C

NC

1 2 3

C32

F732-WH

993-BK

1 2 3

ENGINE COOLANT TEMPERATURE

INLET AIR TEMP SENSOR (150-5292)

GND

WH SIGNAL

OR

C

NO

NO

BK

ENGINE OIL PRESSURE

C

NC

C

NO

OR

BKUP SP/TMG SENSOR (150-5279)

GND

WH

1 2 3 4

TB2-(GRN)15 TB2-(BLK)13

C11

B5-3(WH)

SIG+

FPG-J3A

SIG-

RPG-J3L

C4

4

WH WH

997-RD

F732-WH

C33

997-RD

993-BK

993-BK

A747-WH

995-WH

997-RD

C34

1 2 3

OR

+5V

S31

BK

BK

WH

C11

SIGNAL

4

C1

993-BK

A307-GN/BK

994-WH 997-RD

A243-BK

997-RD C35

993-BK

993-BK

A746-WH

F421-WH F420-BU

997-RD

E452-WH F716-OR F404-WH/BK 167-RD

2 3

OR

997-RD

413-WH

993-BK C37

A747-WH

A243 BK

1 2 3

C1

YL

GND SIGNAL

FPG-J3L

C6 ATMOSPHERIC PRESS. (150-5280)

GND

GN

MARTIN DECKER DIGITAL GAUGE JUNCTION BOX

SIGNAL

4

C10 997-RD 993-BK 994-WH

1 2 3

OR

+5V

S34

YL

993-BK F421-WH 150-WH 120-RD/BK

1 2 3

OR

993-BK

E793-GY E794-GY 892-GY 893-GY 229-GN

413-WH

1 2 3

BK

1 3

FUEL TEMP SENSOR (150-5278)

GND

WH

NOTE J

SIGNAL

OR YL

FUEL PRESS. SENSOR (150-5273)

GND

GN

TO INJECTOR SOLENOIDS

FRONT ENGINE INJECTOR LINE

+5V

S36

RD

FPS-3

NOTE A

+8V

S37

BK

WATER LEVEL SENSOR (152-5951)

GND

GN

TO INJECTOR SOLENOIDS

SIGNAL

C25 C37

FRONT

C27

ADEM C26

TB2-16

SIG-

RPS-3

REAR TRANSMISSION

FPG-J2B

ALM OUT-

FPG-J2D

ALM OUT+

RPG-J2B

ALM OUT-

RPG-J2D

BN(+)

TB2-7

BU(-)

TB2-1

S19

C20

S20

C37

S37

+ BAT. - BAT. NC CAT DATA LINK + CAT DATA LINK NC NC ATA DATA LINK ATA DATA LINK +

A B C D E F G H J

TB6-RD TB2-BK

E793-GY E794-GY

C15 SPARE-BK

GND TERMINAL

23

BARRIER 13 SB4 9140M1250B CROUSE-HINDS

4 5

4 5

GND TERMINAL

2

1

B2

DC-DC CONVERTER

2

2

TB2(BK)

3 4

1 MTL 7162+

INJECTOR COMMON 1 & 2 INJECTOR COMMON 3 & 4 INJECTOR COMMON 5 & 6 INJECTOR 6 INJECTOR 5 INJECTOR 4 INJECTOR 3 INJECTOR 2 INJECTOR 1 TDC PROBE + TDC PROBE UNUSED UNUSED ANALOG SNSR POWER (+5V) ANALOG SNSR COMMON INLET AIR TEMP SNSR +V ENG SP/TMG ENG SP/TMG COMMON PRIM. SP/TMG SNSR COOL. TEMP SNSR TURBO OUTLET PRESS. ATMOSPHERIC PRESS. SNSR ENG. OIL PRESS. SNSR FUEL TEMP SNSR FUEL PRESS. SNSR SOLENOID COMMON AIR SHUTOFF SOL CAT PROPORTIONAL VALVE SOL AUXILIARY PRESSURE SNSR SPARE DIG SNSR #1 AUXILIARY TEMP SNSR MAINTENANCE CLEAR SPARE PWM #4SPARE PWM #4+ UNUSED SPARE DIG INPUT #3 UNUSED UNUSED UNUSED UNUSED

21 BF1 FUSE 11

1 MTL 7162+

1

P&F KFD2CR-EX1.20-200

3

B3

5

+

15

PS2

7 9

1

P&F KFD2CR-EX1.20-200

3

-

VOLTAGE REGULATOR

2

TB5(RD)

3 4

B4

5

TB1 15

1 6

7 9

5

B5

TERMINAL STRIP TERMINAL STRIP

4 3 8 7

TB25(GN) TB26(WH)

14 P&F 1 KFD2-SR2-EX2W 3 ISOLATOR

BKUP SP/TMG SNSR E-STOP VERIFY SW THROTTLE DIGITAL SNSR RETURN ANALOG SNSR PWR (5V) ANALOG SNSR RETURN SPARE PWM IN #3 SPARE PWM IN #2 PTO ENABLE SW WARNING LAMP PTO RAMP UP SW PTO RAMP DOWN SW COOLANT LEVEL SW GROUND LEVEL SHUTDOWN DIAGNOSTIC LAMP DIGITAL SNSR POWER (+8V) IDLE-DOWN SW ETHER START VALVE RELAY STARTING AID SW MAINTENANCE OVERDUE SPARE .3A DRIVER #2 SPARE .3A DRIVER #3 UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED +BAT. (UNSWITCHED) +BAT. (SWITCHED) J1939 SHIELD GND J1939 DATA J1939 DATA + ATA DATA LINK ATA DATA LINK + CAT DATA LINK CAT DATA LINK + -BAT.

7

4

10

6

12

B6

14 P&F KFD2-SR2-EX2W 3 ISOLATOR

BK(-)

15 7 9

RETRS-4 WH RETRS-1 GN SHLD SHLD SHLD

4

10

6

12

B7

GND TERMINAL GND TERMINAL GND TERMINAL

C7 DIN1H(OR) RPG-J3G DIN1L(RD/BK) RPG-J3S RPROX(+)(RD) RPS(+) RCAL(-)(GN) RPG-J3D PROX(BLU) RPG-J3H RCAL(-)(GN) RPS-1 GND(WH/BK) RPG-J3U RCAL(+)(RD) RPG-J3R RPROX(-)(BK) RPS(-) RCAL(+)(BK) RPS-2 FPROX(-)(BK) FPS(-) GND(WH/BK) FPG-J3U FPROX(+)(RD) FPS(+) DIN1L(RD/BK) FPG-J3S DIN1H(OR) FPG-J3G RCAL(-)(GN) FPG-J3D PROX(BLU) FPG-J3H RCAL(-)(GN) FPS-1 RCAL(+)(BK) FPS-2 RCAL(+)(RD) FPG-J3R

11

31

1

21

12

32

2

22

13

33

3

23

14

5 17 27 34 28 22 18 12 6 39 4 10 40 36 30 2 1 29 37 14 23 20 8 3 9 7 13 19 15 26 24 31 25 38 11 16 21 32 33 35 J1/P1

15 9

1

SPARE-BK TIMING PROBE SERVICE ACCESS P26 / J26 G808-GY G810-GY 1 G809-GY G811-GY 2

J2/P2

GND TERMINAL

34

4

24

15

35

5

25

16

36

6

26

17

37

7

27

18

38

8

28

19

39

9

29

20

40

10

30

TB2

18 32 37 29 36 30 31 38 20 27 25 15 2 8 22 35 24 34 13 21 28 40 10 11 12 14 16 17 19 23 4 6 26 39 33 1 7 3 9 5

L983-WH L984-OR L985-GN/BK A706-OR/BK A705-BU A704-GN A703-RD/BK A702-RD A701-WH/BK G810-GY G811-GY G809-GY G808-GY 997-GY 993-GY C967-WH 996-GY 998-GY 999-WH 995-WH A746-WH A747-WH 994-WH F421-WH 413-WH

L983-WH L984-OR L985-GN/BK A706-OR/BK A705-BU A704-GN A703-RD/BK A702-RD A701-WH/BK

NOTE B

L983-WH L984-OR L985-YL A706-GY A705-BU A704-GN A703-BR A702-PU A701-GY

NOTE B NOTE B

1 29

997-RD

C16

993-BK

996-RD

997-RD 993-BK

C967-WH

C967-WH C17

999-WH C18

998-BK 999-WH

F732-WH 997-RD

3

OR

S16

BK

CYL NO. 2

CYL NO. 1

ATMOSPHERIC PRESSURE SENSOR REAR ENGINE ENGINE OIL PRESSURE SENSOR REAR ENGINE FUEL TEMPERATURE SENSOR REAR ENGINE FUEL PRESSURE SENSOR REAR ENGINE WATER LEVEL SENSOR REAR ENGINE INLET AIR TEMPERATURE SENSOR FRONT ENGINE PRIMARY SP/TMG SENSOR FRONT ENGINE BACKUP SP/TMG SENSOR FRONT ENGINE

S31 S32 S33 S34 S35 S36 S37

COOLANT TEMPERATURE SENSOR FRONT ENGINE TURBO OUTLET PRESSURE SENSOR FRONT ENGINE ATMOSPHERIC PRESSURE SENSOR FRONT ENGINE ENGINE OIL PRESSURE SENSOR FRONT ENGINE FUEL TEMPERATURE SENSOR FRONT ENGINE FUEL PRESSURE SENSOR FRONT ENGINE WATER LEVEL SENSOR FRONT ENGINE

+5V GND

WH

C19 996-RD

995-WH

998-BK C20

1 2 3

OR

S17

CABLE

BK

F732-WH

993-BK

1 2 3

+12V GND

WH

PRIM. SP/TMG SENSOR (150-5279)

SIGNAL

OR

S18

BK

+12V GND

WH

BKUP SP/TMG SENSOR (150-5279)

SIGNAL

4

A746-WH 997-RD

C21

993-BK

993-BK

A747-WH

995-WH

F732-WH

997-RD

A307-GN/BK

993-BK

C22

994-WH 997-RD

A243-BK

997-RD

993-BK A746-WH

993-BK F421-WH F420-BU

997-RD

E452-WH F716-OR F404-WH/BK 167-RD

C24 997-RD

413-WH

993-BK C25

3

S19

BK

GND

WH

1 2 3

A747-WH

A243-BK

1 2 3

COOL. TEMP SENSOR (150-5278)

SIGNAL

OR

S20

YL

+5V GND

GN

TURBO OUTLET PRESS. (150-5277)

SIGNAL

4

993 BK

167-RD

2

OR

4 997-RD

C23

1

+5V

OR

S21

YL

+5V GND

GN

ATMOSPHERIC PRESS. (150-5280)

SIGNAL

4

E452-WH 997-RD 993-BK 994-WH

1 2 3

OR

S22

YL

GND

GN

993-BK F421-WH 150-WH 120-RD/BK

1 2 3

OR

S23

BK

993-BK

E793-GY E794-GY 892-GY 893-GY 229-GN

413-WH

1 2 3

WH

1 2 3 4

SPARE-OR/BK TB7-RD TB2-BK 893-GY 892-GY

FUEL TEMP SENSOR (150-5278)

SIGNAL

OR

S24

YL

+5V GND

GN

FUEL PRESS. SENSOR (150-5273)

SIGNAL

4

A243-BK

+5V GND

4 997-RD

ENG OIL PRESS. SENSOR (150-5273)

SIGNAL

4 997-RD

+5V

RD BK

S25

+8V GND

GN SIGNAL

WATER LEVEL SENSOR (152-5951)

CPS361 INTERCONNECT WIRING ABBREVIATIONS

CPS361 CABLE NUMBER DESIGNATIONS

INLET AIR TEMP SENSOR (150-5292)

SIGNAL

4

993-BK

997-RD

TYPE

DESCRIPTION

C1

2/C #10 ARM

POWER CABLE BETWEEN BATTERY AND OPERATIONS CONSOLE

C2

3/C #8 ARM

POSITIVE ALTERNATOR CABLE

C3

3/C #8 ARM

NEGATIVE ALTERNATOR CABLE

ABBREVIATION

DESCRIPTION AZONIX FRONT DISCHARGE PRESSURE TRANSDUCER AZONIX FRONT PROXIMITY SENSOR ALTERNATOR AZONIX REAR DISCHARGE PRESSURE TRANSDUCER AZONIX REAR PROXIMITY SENSOR AZONIX BOX BATTERY BATTERY DISCONNECT BOX BLACK BLUE CABLE NUMBER DENSITY CONTROL SYSTEM FRONT AZONIX PROXIMITY SENSOR FRONT ENGINE ALTERNATOR

FRONT ENGINE RPM CABLE

AFD AFP ALT ARD ARP AZB BATT BDB BK BU C# DCS FAPS FEA

C14

10/C #16 ARM

REAR ENGINE ADEM CONTROL CABLE

FEAB

FRONT ENGINE ADEM BOX

C15

10/C #16 ARM

REAR ENGINE ADEM INJECTOR CABLE

FRONT ENGINE COOLANT TEMPERATURE SWITCH FRONT ENGINE OIL PRESSURE SWITCH FRONT ENGINE PUMP OIL PRESSURE SWITCH FRONT ENGINE PUMP OIL TEMPERATURE SWITCH FRONT ENGINE TRANSMISSION LOCK-UP SWITCH FRONT ENGINE TRANSMISSION OIL PRESSURE SWITCH FRONT ENGINE TRANSMISSION OIL TEMPERATURE SWITCH FRONT ENGINE THROTTLE RESET SWTICH FRONT DIGITAL PRESSURE GAUGE

C4

16/C #16

FRONT ENGINE SWITCH GAUGE CABLE

C5

16/C #16

REAR ENGINE SWITCH GAUGE CABLE

C6

4/C #16 ARM

POWER CABLE FROM OPERATIONS BOX TO MD TOTCO BOX

C7

4/C #18

OVERPRESSURE WARNING CABLE

C8

3/C #18

FRONT PUMP RATE SENSOR CABLE

C9

4/C #18

FRONT TRIPLEX PUMP PRESSURE CABLE

C10

3/C #18

REAR PUMP RATE SENSOR CABLE

C11

4/C #18

REAR TRIPLEX PUMP PRESSURE CABLE

C12

3/C #18

REAR ENGINE RPM CABLE

C13

3/C #18

C16

3/C #18

REAR ENGINE AIR INLET TEMPERATURE SENSOR CABLE

C17

3/C #18

REAR ENGINE PRIMARY SPEED SENSOR CABLE

C18

3/C #18

REAR ENGINE BACKUP SPEED SENSOR CABLE

C19

3/C #18

REAR ENGINE COOLANT TEMPERATURE SENSOR CABLE

C20

3/C #18

REAR ENGINE TURBO OUTLET PRESSURE SENSOR CABLE

C21

3/C #18

REAR ENGINE ATMOSPHERIC PRESSURE SENSOR CABLE

C22

3/C #18

REAR ENGINE OIL PRESSURE SENSOR CABLE

FECTS FEOPS FEPOPS FEPOTS FETLUS FETOPS FETOTS FETRS FPG

C23

3/C #18

REAR ENGINE FUEL TEMPERATURE SENSOR CABLE

FPS

FRONT PRESSURE SENSOR

C24

3/C #18

REAR ENGINE FUEL PRESSURE SENSOR CABLE

FPXS

FRONT PROXIMITY SENSOR

C25

3/C #18

REAR ENGINE WATER LEVEL SENSOR CABLE

GN MDJB MMPI MMS OR PDS PROX PU

GREEN MARTIN DECKER JUNCTION BOX MICROMOTION PROCESS INDICATOR MICROMOTION SENSOR ORANGE POWER DISCONNECT SWITCH PROXIMITY SWITCH PURPLE

PWM RAPS

PULSE WIDTH MODULATOR REAR AZONIX PROXIMITY SENSOR

REA RD

REAR ENGINE ALTERNATOR RED

REAB RECTS REOPS REPOPS REPOTS RETLUS RETOPS RETOTS RETRS RPG

REAR ENGINE ADEM BOX REAR ENGINE COOLANT TEMPERATURE SWITCH REAR ENGINE OIL PRESSURE SWITCH REAR ENGINE PUMP OIL PRESSURE SWITCH REAR ENGINE PUMP OIL TEMPERATURE SWITCH REAR ENGINE TRANSMISSION LOCK-UP SWITCH REAR ENGINE TRANSMISSION OIL PRESSURE SWITCH REAR ENGINE TRANSMISSION OIL TEMPERATURE SWITCH REAR ENGINE THROTTLE RESET SWITCH REAR DIGITAL PRESSURE GAUGE

RPS RPXS S# SKR

REAR PRESSURE SENSOR REAR PROXIMITY SENSOR SENSOR CABLE NUMBER SLURRY KING REMOTE

SNSR SOL SPR TB# VT WH YL

SENSOR SOLENOID SPARE TERMINAL BLOCK NUMBER VIOLET WHITE YELLOW

C26

10/C #16 ARM

FRONT ENGINE ADEM CONTROL CABLE

C27

10/C #16 ARM

FRONT ENGINE ADEM INJECTOR CABLE

C28

3/C #18

FRONT ENGINE INLET AIR TEMPERATURE SENSOR CABLE

C29

3/C #18

FRONT ENGINE PRIMARY SPEED SENSOR CABLE

C30

3/C #18

FRONT ENGINE BACKUP SPEED SENSOR CABLE

C31

3/C #18

FRONT ENGINE COOLANT TEMPERATURE SENSOR CABLE

C32

3/C #18

FRONT ENGINE TURBO OUTLET PRESSURE SENSOR CABLE

C33

3/C #18

FRONT ENGINE ATMOSPHERIC PRESSURE SENSOR CABLE

C34

3/C #18

FRONT ENGINE OIL PRESSURE SENSOR CABLE

C35

3/C #18

FRONT ENGINE FUEL TEMPERATURE SENSOR CABLE

C36

3/C #18

FRONT ENGINE FUEL PRESSURE SENSOR CABLE

C37

3/C #18

FRONT ENGINE WATER LEVEL SENSOR CABLE

C38

3/C #18

DENSITY DISPLAY CABLE

C39

4/C #16

DCS REMOTE CABLE

C40

M/D TOTCO

FRONT DISCHARGE PRESSURE GAUGE J1 CABLE

C41

M/D TOTCO

FRONT DISCHARGE PRESSURE GAUGE J3 CABLE

C42

M/D TOTCO

FRONT DISCHARGE PRESSURE GAUGE J2 CABLE

C43

M/D TOTCO

REAR DISCHARGE PRESSURE GAUGE J1 CABLE

C44

M/D TOTCO

REAR DISCHARGE PRESSURE GAUGE J3 CABLE

C45 C46

M/D TOTCO

REAR DISCHARGE PRESSURE GAUGE J2 CABLE

4/C #18 ARM

FRONT AZONIX PUMP RATE CABLE

C47

4/C #18 ARM

REAR AZONIX PUMP RATE CABLE

C48

3/C #14 ARM

120 VAC SUPPPLY CABLE

C49

4/C #18 ARM

REAR AZONIX DISCHARGE PRESSURE CABLE

C50

4/C #18 ARM

FRONT AZONIX DISCHARGE PRESSURE CABLE

C51

3PR #18 SHLD ARM

C52

DCS CABLE

DCS LINEAR CYLINDER CABLE

C53

DCS CABLE

DCS HYDRAULIC VALVE CABLE

C54

MM CABLE

MICROMOTION SENSOR CABLE

AZONIX - MICROMOTION SIGNAL CABLE

THIS SCHEMATIC IS FOR THE CPS361 AND CPT372 PUMPER, CEMENT (165-3800).

ALL CABLES SHALL BE SECURELY SUPPORTED BY STRAPS OR FITTINGS A MINIMUM OF THREE FEET OR AS NEEDED TO PROTECT CABLE, SO DESIGNED AND INSTALLED AS TO NOT DAMAGE THE CABLE.

E793-GY E794-GY

C14

C45

1 2 4

996-RD

998-BK

C41

C44

CYL NO. 3

998-BK

C40

C43

CYL NO. 4

S21 S22 S23 S24 S25 S28 S29 S30

SYSTEM BLOCK DIAGRAM

996-RD

J60

C42

CYL NO. 5

INLET AIR TEMPERATURE SENSOR REAR ENGINE PRIMARY SP/TMG SENSOR REAR ENGINE BACKUP SP/TMG SENSOR REAR ENGINE COOLANT TEMPERATURE SENSOR REAR ENGINE TURBO OUTLET PRESSURE SENSOR REAR ENGINE

30

E452-WH

SERVICE TOOL CONNECTOR

CYL NO. 6

S16 S17 S18 S19 S20

36

NOTE B NOTE B

167-RD

A B C D E F G H J

S25 NOTE E NOTE F

NOTE A

NOTE B

+ BAT. - BAT. NC CAT DATA LINK + CAT DATA LINK NC NC ATA DATA LINK ATA DATA LINK +

C25

SENSOR NUMBER DESIGNATIONS

GND TERMINAL GND TERMINAL

C16-C23

NOTE E NOTE F

893-GY 892-GY

REAR ENGINE ADEM ENCLOSURE

GND TERMINAL

FETRS-1 RD

WH(SPR)

S18

C19

S24

FETRS-4 BK

RD(+)

S17

C18

S36

M/D TOTCO PROXIMITY SENSOR C10

S16

C17

C36

C28-C35

J60

10

ALM OUT+

C16

S23

BK(-) RPS-4

S29

C14

C24

2

SIG+

C29

C24

C23

RD(+) WH(SPR)

S28

C15

ADEM

S35

10

BU(-)

C28

REAR

S34

C8 TB2-17

C15 NOTE A

C35

M/D TOTCO PROXIMITY SENSOR BN(+)

REAR ENGINE INJECTOR LINE

C27

SIGNAL

4

2

FRONT PUMP RATE SENSOR

+5V

S35

4 997-RD

C8

SIGNAL

4 997-RD

C9

C6

ENG OIL PRESS. SENSOR (150-5273)

GND

GN

C34

FRONT TRANSMISSION SIG-

FRONT TRIPLEX PRESSURE TRANSDUCER

C11

E452-WH

S21

1 PE

FPS-4

NOTE J C7

S22

6

SIG+

C10

C4

OPERATION PANEL

C14

+5V

S33

YL

REAR PUMP RATE SENSOR

C26

TURBO OUTLET PRESS. (150-5277)

GN

OR

C5

+5V

S32

4

C36

993-BK

997-RD

1

REAR TRIPLEX PRESSURE TRANSDUCER

COOL. TEMP SENSOR (150-5278)

GND

C21

PS1 SIG-

C

C22

6 FPG-J3A

NO

S33

B5-1(RD) SIG+

C

S32

C9

RPG-J1D

NC

C33

SHLD FPG-J1D

C

C32

SHLD

POWER

NO

S31

SERVICE TOOL CONNECTOR

POWER

C

C31

SHLD

B4-3(WH)

NC

ENGINE COOLANT TEMPERATURE

BATTERY

C6

B4-1(RD)

C

ENGINE OIL PRESSURE

A746-WH

C26

4

NC

PUMP LUBE TEMPERATURE

BATTERY DISCONNECT BOX

SIGNAL

MARTIN DECKER JUNCTION BOX

4-20 mA REAR PRESSURE SENSOR

C

PUMP LUBE PRESSURE

BATTERY

C5

3

PUMP LUBE PRESSURE

S30

C7

TB2-(BLK)31

C

C30

C26

TB2-(GRN)27

NC

+12V DC

C6

1

C

+12V DC

WH

2

NO

+12V

S30

BK

C36

C26

4-20 mA FRONT PRESSURE SENSOR

C

C5

SIGNAL

-

4

RPG-J1B

TRANSMISSION OIL PRESSURE

TRANSMISSION LOCKUP PRESSURE

FRONT ENG RPM GAUGE NO

PUMP LUBE TEMPERATURE

SPARE-OR/BK

GND

TRANSMISSION OIL TEMPERATURE

C

C14

FPG-J1B

B

PRIM. SP/TMG SENSOR (150-5279)

GND

WH

NOTE B

GND

A

+12V

S29

4

C31

167-RD

C14

NOTE G

B

+5V

4

998-BK

RETRS

MDJB B7-4

A

REAR ENG RPM GAUGE NO

998-BK

C1

GN

C43 C45

4

TB13

C42

30

TB12 +

J4

C44

36

NOTE B NOTE B

E452-WH -

J3

J2

C13

NOTE A

A243-BK

+

DCS REMOTE CONTROLS

J4

GAUGE PANEL (REAR VIEW)

L983-WH L984-OR L985-YL A706-GY A705-BU A704-GN A703-BR A702-PU A701-GY

TB11

BK

J1

C41

L983-WH L984-OR L985-GN/BK A706-OR/BK A705-BU A704-GN A703-RD/BK A702-RD A701-WH/BK

BU

4

FRONT DISCHARGE PRESSURE GAUGE

SPARE-BK

RD/BK

1

-

DENSITY DISPLAY J3

J2

FRONT

C40 SPARE-BK

J1/P1

WH/BK

OR/BK

TB 12

BU

TB 11

OR

TB 10

RD/BK

SPARE

BU/BK

SPARE

BU/BK

SPARE

FEPOPS C

REPOPS

OR/BK

RD

C26 SPARE

NC

TB 16

GN/BK

C

GN/BK

FEPOTS C

GN/BK

NO

TB 15

REAB A307

REPOTS

BK/WH

BU/WH

C

TB 16

FEOPS C

GN/BK

C

TB10 BU/BK

FEAB A307

NO

TB10

TB 15

RD/WH

REOPS

GN/WH

WH

C

TB9

TB 16

FECTS C

FETOPS C

GN

RECTS

RD/WH

MDJB TB1-7

NO

TB8

TB 15

MDJB TB1-8

TB26

RD/BK

OR

SAPRE

FETOTS C

WH/BK

TB 15

REAB F404

TB25

WH

OR

TB 18

WH

C

NO

BK

REAB F716

TB 17

RETLUS NO

C

GN

OR

NC TB 16

FEAB F716

BK

RD

RETLUS C

TB 15

RD/BK

TB7

C

BU

BU

RD

TB 16

REAB 120

RD/BK

NO

OR

REAB F420

C

TB7

REAB J60-A

+

BK

WH

RETLUS

A

TB6

FEAB 120

TB16

TB28

RETOPS

B

GN SPR

REPOTS NO OR/BK

TB27

RETOTS

TB6

A

RD

REPOPS NO

TB19

REAR ENGINE GAUGES

RD

TB16

TB18

TB5

FEAB J60-A

BK/WH

TB17

C12 BK

GN/WH

TB16

C13

WH MDJB PS2-2

C43 C45

TB4

REAB 150

C42 C44

WH

REOPS NO

GAUGE PANEL (REAR VIEW)

C12

BK

GN SPR

TB16

TB3

WH

GN

WH

GN SPR REAR ENGINE RPM PROXIMITY SENSOR

BK FEAB 150

RETOPS NO RECTS NO

A B

TB2

MDJB PS1-2

BU

TB16

C41

TB2

GN

WH/BK

TB16

J4

J1

WH

RETOTS NO

J3

J2

BATTERY

C39 NOTE K

GN SPR

TB16

J4

C40

FEAB 229

GN/BK REPOPS C

DCS REMOTE CONTROLS

DENSITY DISPLAY J3

J2

BK

REPOTS C

TB15

TB2

FEAB J60-B

C13

BK GN SPR

J1

BATTERY

NOTE D NOTE H

BK

REOPS C

WH

-

12VDC

WH

GN

BU/BK TB15

A B

TB2

REAB 229

RD/WH

+

SHLD WH 1 RD 2 3 BK 4

RECTS C

J1

BK

BK

GAUGE WH

RD

FRONT DISCHARGE PRESSURE

GAUGE

FRONT ENGINE RPM PROXIMITY SENSOR

TB2

FRONT

+

12VDC

C38

GN SPR

BK REAB J60-B

C39 NOTE K

DISCHARGE PRESSURE

TB2

BDB-BATT(-) TB

RETOPS C

C38

REAR

WH

OR

TB15

REAR

-

REAR REAR DISCHARGE PRESSURE GAUGE

BK

C27

J2/P2

CB1-1

BK BK

FRONT ENGINE ADEM ENCLOSURE

CUSTOMER SUPPLIED 120 VAC 60 Hz SINGLE PHASE A/C SUPPLY

GAUGE PANEL (REAR VIEW)

TB15

C3

SHLD WH 1 RD 2 3 BK 4

L

C38

NOTE C

BK

OPERATIONS PANEL

BK WH

120 VAC POWER SUPPLY CONNECTION

-

WH

C48

BDB-PDS-C

+

RD WH RD

C48

TB15

FRONT PUMP RATE SENSOR

C48

REAR ENGINE ALTERNATOR

-

NOTE C

C53

RETOTS C

NOTE J

C53

C12

+

WH/BK

C46

REAR PUMP RATE SENSOR

BK

C52

FEAB F404

NOTE J

FRONT TRANSMISSION

C39

C39

WH

GN SPR REAR ENGINE RPM PROXIMITY SENSOR FRONT ENGINE ALTERNATOR

DCS HYDRAULIC VALVE

C53

C46

C47

TB15

DCS HYDRAULIC VALVE

GN SPR

C47

C47

7

WH

TB14

C13

AZONIX PROXIMITY SENSOR

DCS REMOTE

MICRO MOTION SENSOR

C54

FRONT ENGINE RPM PROXIMITY SENSOR

C52

BK

RD DCS REMOTE

C38

C51

FRONT TRIPLEX DISCHARGE PRS ON MANIFOLD

BK

J1

C49

DCS LINEAR CYLINDER REAR TRIPLEX DISCHARGE PRS ON MANIFOLD

WH

WH

8

9739-17

X2

5-

AFD(-) GN

REAR TRIPLEX MANIFOLD

DENSITY SENSOR

BK Z4 VY Z6

9739

MICROMOTION PROCESS

BN Z2

GN

AZONIX PROPANEL C50 NOTE I

BN RD OR YL GN BU VT GY WH

MMS BN

MMS VT

18

AZB J3-7 J3

7

9739-18

BK LINEAR CYL

WH B8

WH

6

3

DCS HYD VALVE RD

17

AZB J3-8

X1

5-

ARD(-) GN

5

9739-29

2

BK

MMS WH

C55

9739-Z2 BN 9739-B2 RD 9739-B6 OR 9739-B4 YL 9739-Z8 GN 9739-Z10 BU 9739-Z6 VT 9739-B10 GY 9739-B8 WH 9739-Z4 BK SPR

C50 16

2+

ARD(+) RD

DCS HYD VALVE

OR B6

FRONT PROX SIG

1

WH

MMS OR

FRONT PROX POWER

AFP(SIG) BK DCS HYD VALVE

YL B4

PROX GND

6

AFP(+) WH

MMS YL 23

AZB SHLD

REAR PROX SIG

ARP RD, AFP RD

RD B2

MMS RD

29

AZB J3-5

2

ARP(+) WH

FRONT TRIPLEX MANIFOLD

CN1

RD

LINE

BK

28

AZB J3-6

1

NOTE A: CABLES C26 AND C14 SHOULD ENTER ENGINE HEAD COVER BETWEEN CYLINDERS 3 AND 4. MAKE SOLDER CONNECTIONS TO INJECTOR WIRES INSIDE COVER. NOTE B: USE STANDARD #18 AWG INSULATED WIRE FOR INTERNAL ADEM ENCLOSURE CONNECTIONS. NOTE C: ARMORED CABLES FOR THE ALTERNATOR SHOULD ROUTE UNDER THE ALTERNATOR GAURD. INSULATED WIRES SHOULD BE PROTECTED WITH CSA CERTIFIED HEAT SHRINK TUBING. BATTERY LUG COVERS SHOULD BE USED AT THE ALTERNATOR TERMINATION POINT. NOTE D: ARMORED CABLES FOR THE BATTERIES SHOULD ENTER BATTERY BOX BEFORE ARMOR IS REMOVED. INSULATED WIRES SHOULD BE PROTECTED WITH CSA CERTIFIED HEAT SHRINK TUBING. BATTERY LUG COVERS SHOULD BE USED AT BATTERY TERMINATION POINT.

NOTE E: SENSORS SHOULD HAVE A MINIMUM OF ONE CABLE SUPPORT BETWEEN CONNECTOR AND SENSOR. SEE GENERAL NOTE FOR PROPER CABLE SUPPORT PROCEDURES. NOTE F: ROUTE ENGINE CABLES SO THAT CABLE AND SENSOR CONNECTORS ARE LOCATED IN AREAS EASILY ACCESSABLE FOR SERVICE. NOTE G: CABLE C7 CONTAINS INTRINSICALLY SAFE CIRCUITS. INSULATED WIRE EXPOSED INSIDE OPERATORS CONSOLE SHOULD BE PROTECTED WITH CSA CERTIFIED HEAT SHRINK TUBING. NOTE H: ARMORED CABLE SHOULD ENTER ENCLOSURE THROUGH CUT-OUTS IN THE LID. NOTE I: CORD GRIP FOR C48 SUPPLIED WITH AZONIX PRO PANEL. NOTE J: PROXIMITY SENSORS SUPPLIED WITH M/D TOTCO DIGITAL GAUGE SYSTEM. NOTE K: CABLE SUPPLIED WITH DCS SLURRY KING REMOTE SHOULD BE REPLACED WITH ARMORED CABLE AND GLAND FITTING.

E87981