CAT Continuous Haulage 810B PARTS Manual – PDF DOWNLOAD

BI016089 © Bucyrus All Rights Reserved

BUCYRUS R

Parts Catalog

BI016089

PARTS MANUAL MODEL

SlOB SERIAL NUMBER:

1193/94/95/96/97/98

Ill! LONG-AIRODX COMPANY

BI016089

\IJI LONG-AIROOX COMPANY GENERAL INFORMATION

WHEN CONTACTING THE MANUFACTURER ABOUT YOUR EQUIPMENT, ALWAYS INCLUDE THE COMPLETE MACHINE MODEL NUMBER AND SERIAL NUMBER. THIS INFORMATION MAY BE OBTAINED FROM THE APPROVAL PLATE.

THE PART NUMBER INFORMATION AND MACHINE SPECIFICATIONS IN THIS CATALOG ARE BASED SOLELY ON THE INFORMATION CONTAINED IN THE MACHINE ORDER AT THE TIME THE CATALOG IS ASSEMBLED; THE MACHINE ORDER IS CONSIDERED TO BE THE FINAL AUTHORITY FOR ANY DESCREPANCIES WHICH MAY OCCUR BETWEEN CATALOG AND MACHINE. REPLACEMENT OR ADDITIONAL CATALOGS WILL SHOW INFORMATION AND SPECIFICATIONS INDICATED BY THE MACHINE ORDER ON FILE AND MAY NOT REFLECT THE ACTUAL MACHINE CONFIGURATION; WE CAN ASSUME NO RESPONSIBILITY FOR KNOWLEDGE OF MODIFICATIONS MADE TO A MACHINE UNLESS NOTIFIED IN WRITING OF SUCH MODIFICATIONS. THE MANUFACTURER RESERVES THE RIGHT TO MODIFY THE TYPE OF EQUIPMENT DESCRIBED IN THIS CATALOG WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION TO MAKE SIMILAR MODIFICATIONS ON EQUIPMENT SOLD PREVIOUSLY. SUBSEQUENT TO DELIVERY AND ACCEPTANCE BY MINE MANAGEMENT, ANY MODIFICATIONS OR ADDITIONS WHICH ARE REQUIRED THROUGH CHANGE OR ENACTMENT OF STATE OR FEDERAL MINE SAFETY REGULATIONS OR INTERPRETATIONS IS THE SOLE RESPONSIBILITY OF MINE MANAGEMENT.

ALWAYS USE GENUINE 0. E. M. REPLACEMENT PARTS

SERIAL NUMBER

1193/94/95/96/97/98

MODEL NUMBER

SlOB

BI016089

\IJI LONG-AIROOX COMPANY

Long-Airdox Company Route 3, Box 70 Cedar Bluff, VA 24609 (703) 963-0841 Fax(703)964-4305 Telex 829466

Subject: Canopy Certification Machine Serial No: 810-1193/94/95/96/97/98 Attention: Mine Superintendent

Gentlemen: In accordance with volume 37, number 192 of the Federal Register, Part 75 of Title 30, Paragraph 75.1710-1, a protective canopy is being furnished by Long-Airdox Company for the above machine. This canopy is certified to elastically support a dead load of 18,000 pounds.

Very truly yours,

Mack J. Blackwell, Jr. PE Long-Airdox Company Commonwealth of Virginia Registration No. 01357

BI016089

NEW MEXICO POTASH CORP. P.O. BOX610 HOBBS, NM 88241-0610

SERIAL NO. 1193/94/95/96/97/98 MODEL SlOB FEBRUARY, 1995 SHT. 1 OF4 GENERAL

DRAWING NO.

DESCRIPTION SALES AND PARTS CENTERS GENERAL INFORMATION PARTS CATALOG INSTRUCTIONS WARRANTY POLICY PROCEDURES CAUTION #138 CAUTION #A2559 CANOPY CERTIFICATION LETTER SPEC 100-1 thru 100-10

017142

PAINT AND FINAL FINISH

BI016089

MECHANICAL DRAWING NO.

DESCRIPTION

017001X1A

SlOB COMPOSITE MACHINE

010663X3A 010680X3 012348X2

DRIVE TRAIN AND BRAKE ASSEMBLY GEAR CASE ASSEMBLY PLANETARY WHEEL ASSEMBLY

011467

SPINDLE/HUB INSTALLATION

0 17278Xl (B /M ONLY) A97X159F 9-432000-001

WHEEL INSTALLATION TIRE/WHEEL ASSEMBLY WHEEL ASSEMBLY

013596

PUMP DRIVE ASSEMBLY

017113

CONTROL LEVERS INSTALLATION

620037

WARNING GONG INSTALLATION

620031

PANIC BAR ASSEMBLY

D15478

SEAT ASSEMBLY

014342

SEAT MOUNTING MODIFICATION

017112

BRAKE PEDAL INSTALLATION

010605Xl

ACCELERATOR PEDAL ASSEMBLY

010527

CANOPY ASSEMBLY

017140

FRONT COVER INSTALLATION

017141

REAR COVERS INSTALLATION

013334

FENDER INSTALLATION

011596

STEERING LOCK ASSEMBLY

013583

REAR SECTION INSTALLATION

013332Xl

FALSE BOTTOM ASSEMBLY

2

BI016089

ELECTRICAL DRAWING NO.

DESCRIPTION

010504X5 016798 A2480X7 (FORM NO. 2-312) A2481X3 (FORM NO. 2-5) 011489 9-656001-000 9-658001-000 9-657001-000 9-632013-000

CONTROLLER ASSEMBLY SWING PANEL ASSEMBLY MAIN CONTACTOR CONTACTOR COVER ASSEMBLY DUAL MOTOR S.C.R. PANEL ASSY. CAPACITOR BANK ASSEMBLY DUAL MOTOR X90 LOGIC CIRCUIT BREAKER

A11400X52 D10463X3 C10463-2X2 9-632017-000 A14160 A14161 A14771

BATTERY ASSEMBLY CONNECTION BOX ASSEMBLY COVER ASSEMBLY CIRCUIT BREAKER BATTERY PLUG RECEPTACLE PACKING GLAND GROMMETS

010461X6 016978X1 011476X2 491326

CONTROL STATION ASSEMBLY ISOLATOR RELAY ASSEMBLY COVER ASSEMBLY COVER ASSEMBLY

9-621000-015

DRIVE MOTOR ASSEMBLY

9-621000-001

PUMP MOTOR ASSEMBLY

012254

BATTERY DISCHARGE INDICATOR KIT

9-643002-000 (B/M ONLY) C13524X8 (FORM NO. 2-292) A15331 A14281X1

QUARTZ HALOGEN LIGHT KIT LOW VOLTAGE LIGHT INSTALLATION LIGHT CONVERTER HEADLIGHT ASSEMBLY

010676X1

BREAKER RESET CABLE INSTALLATION

490967

WIRING DIAGRAM

490967-1

ELECTRICAL SCHEMATIC

3

BI016089

HYDRAULIC DRAWING NO.

DESCRIPTION

017124 017118 0-021043-005 017120 017115 016990 016991 9-510000-001 017121 016974 017114 017117

HYDRAULIC COMPONENT INSTALLATION MANIFOLD /SOLENOID VALVE ASSY. SOLENOID VALVE ACCUMULATOR MANIFOLD ASSY. P.O. CHECK VALVE ASSEMBLY STEERING MANIFOLD ASSEMBLY CONTROL VALVE ASSEMBLY CONTROL VALVE HYDRAULIC PANEL ASSEMBLY HAND PUMP ASSEMBLY CHARGING VALVE ASSEMBLY BULKHEAD FITTING ASSEMBLY

013598

FILTER/RELIEF VALVE INSTALLATION

013599 9-519000-005

SEQUENCE VALVE INSTALLATION SEQUENCE VALVE

010723 H1013X2

BATTERY CLAMP VALVE INSTALLATION BATTERY HOLD-DOWN VALVE

010718

ACCUMULATOR VALVE INSTALLATION

017116 9-541000-001/500

HEAT EXCHANGER/FILTER INST. FILTER/FILTER ELEMENT

013597

TANK FITTING INSTALLATION

9-500009-000

HYDRAULIC PUMP

010665 H811X6

BATTERY CHANGE CYLINDER INST. BATTERY CHANGING CYLINDER

010674 9-520000-000

FALSE BOTTOM CYLINDER INST. FALSE BOTTOM CYLINDER

H929X3

EJECTOR BLADE CYLINDER

017143 9-520000-009

STEERING CYLINDER INSTALLATION STEERING CYLINDER

016982

HOSE CARRIER INSTALLATION

017273 (REF. DRAWING 017295)

REAR HOSE INSTALLATION

017272 (REF. DRAWING 017295)

FRONT HOSE INSTALLATION

017295

HYDRAULIC SCHEMATIC

4

BI016089

PARTS MANUAL MODEL

SlOB SERIAL NUMBER:

1193

ILII LONG-AIROOX COMPANY

BI016089

NEW MEXICO POTASH CORP. P.O. BOX 610 HOBBS, NM 88241-0610

SERIAL NO. 1193 MODEL SlOB FEBRUARY, 1995 SHT. 1 OF 4 GENERAL

DRAWING NO.

DESCRIPTION SALES AND PARTS CENTERS GENERAL INFORMATION PARTS CATALOG INSTRUCTIONS WARRANTY POLICY PROCEDURES CAUTION #138 CAUTION #A2559 CANOPY CERTIFICATION LETTER SPEC 100-1 thru 100-10

017142

PAINT AND FINAL FINISH

BI016089

MECHANICAL DRAWING NO.

DESCRIPTION

017001X1A

SlOB COMPOSITE MACHINE

010663X3A 010680X3 012348X2

DRIVE TRAIN AND BRAKE ASSEMBLY GEAR CASE ASSEMBLY PLANETARY WHEEL ASSEMBLY

011467

SPINDLE/HUB INSTALLATION

017278Xl (B/M ONLY) A97X159F 9-432000-001

WHEEL INSTALLATION TIRE/WHEEL ASSEMBLY WHEEL ASSEMBLY

013596

PUMP DRIVE ASSEMBLY

017113

CONTROL LEVERS INSTALLATION

620037

WARNING GONG INSTALLATION

620031

PANIC BAR ASSEMBLY

D15478

SEAT ASSEMBLY

014342

SEAT MOUNTING MODIFICATION

017112

BRAKE PEDAL INSTALLATION

010605Xl

ACCELERATOR PEDAL ASSEMBLY

010527

CANOPY ASSEMBLY

017140

FRONT COVER INSTALLATION

017141

REAR COVERS INSTALLATION

013334

FENDER INSTALLATION

011596

STEERING LOCK ASSEMBLY

013583

REAR SECTION INSTALLATION

013332Xl

FALSE BOTTOM ASSEMBLY

2

BI016089

ELECTRICAL DRAWING NO.

DESCRIPTION

010504X5 016798 A2480X7 (FORM NO. 2-312) A2481X3 (FORM NO. 2-5) 011489 9-656001-000 9-658001-000 9-657001-000 9-632013-000

CONTROLLER ASSEMBLY SWING PANEL ASSEMBLY MAIN CONTACTOR CONTACTOR COVER ASSEMBLY DUAL MOTOR S.C.R. PANEL ASSY. CAPACITOR BANK ASSEMBLY DUAL MOTOR X90 LOGIC CIRCUIT BREAKER

A11400X52 D10463X3 C10463-2X2 9-632017-000 A14160 A14161 A14771

BATTERY ASSEMBLY CONNECTION BOX ASSEMBLY COVER ASSEMBLY CIRCUIT BREAKER BATTERY PLUG RECEPTACLE PACKING GLAND GROMMETS

010461X6 016978X1 011476X2 491326

CONTROL STATION ASSEMBLY ISOLATOR RELAY ASSEMBLY COVER ASSEMBLY COVER ASSEMBLY

9-621000-015

DRIVE MOTOR ASSEMBLY

9-621000-001

PUMP MOTOR ASSEMBLY

012254

BATTERY DISCHARGE INDICATOR KIT

9-643002-000 (B/M ONLY) C13524X8 (FORM NO. 2-292) A15331 A14281X1

QUARTZ HALOGEN LIGHT KIT LOW VOLTAGE LIGHT INSTALLATION LIGHT CONVERTER HEADLIGHT ASSEMBLY

010676X1

BREAKER RESET CABLE INSTALLATION

490967

WIRING DIAGRAM

490967-1

ELECTRICAL SCHEMATIC

3

BI016089

HYDRAULIC DRAWING NO.

DESCRIPTION

017124 017118 0-021043-005 017120 017115 016990 016991 9-510000-001 017121 016974 017114 017117

HYDRAULIC COMPONENT INSTALLATION MANIFOLD/SOLENOID VALVE ASSY. SOLENOID VALVE ACCUMULATOR MANIFOLD ASSY. P.O. CHECK VALVE ASSEMBLY STEERING MANIFOLD ASSEMBLY CONTROL VALVE ASSEMBLY CONTROL VALVE HYDRAULIC PANEL ASSEMBLY HAND PUMP ASSEMBLY CHARGING VALVE ASSEMBLY BULKHEAD FITTING ASSEMBLY

013598

FILTER/RELIEF VALVE INSTALLATION

013599 9-519000-005

SEQUENCE VALVE INSTALLATION SEQUENCE VALVE

010723 H1013X2

BATTERY CLAMP VALVE INSTALLATION BATTERY HOLD-DOWN VALVE

010718

ACCUMULATOR VALVE INSTALLATION

017116 9-541000-001 I 500

HEAT EXCHANGER/FILTER INST. FILTER/FILTER ELEMENT

013597

TANK FITTING INSTALLATION

9-500009-000

HYDRAULIC PUMP

010665 H811X6

BATTERY CHANGE CYLINDER INST. BATTERY CHANGING CYLINDER

010674 9-520000-000

FALSE BOTTOM CYLINDER INST. FALSE BOTTOM CYLINDER

H929X3

EJECTOR BLADE CYLINDER

017143 9-520000-009

STEERING CYLINDER INSTALLATION STEERING CYLINDER

016982

HOSE CARRIER INSTALLATION

017273 (REF. DRAWING 017295)

REAR HOSE INSTALLATION

017272 (REF. DRAWING 017295)

FRONT HOSE INSTALLATION

017295

HYDRAULIC SCHEMATIC

4

BI016089

\Ill LONG-AIROOX COMPANY GENERAL INFORMATION

WHEN CONTACTING THE MANUFACTURER ABOUT YOUR EQUIPMENT, ALWAYS INCLUDE THE COMPLETE MACHINE MODEL NUMBER AND SERIAL NUMBER. THIS INFORMATION MAY BE OBTAINED FROM THE APPROVAL PLATE.

THE PART NUMBER INFORMATION AND MACHINE SPECIFICATIONS IN THIS CATALOG ARE BASED SOLELY ON THE INFORMATION CONTAINED IN THE MACHINE ORDER AT THE TIME THE CATALOG IS ASSEMBLED; THE MACHINE ORDER IS CONSIDERED TO BE THE FINAL AUTHORITY FOR ANY DESCREPANCIES WHICH MAY OCCUR BETWEEN CATALOG AND MACHINE. REPLACEMENT OR ADDITIONAL CATALOGS WILL SHOW INFORMATION AND SPECIFICATIONS INDICATED BY THE MACHINE ORDER ON FILE AND MAY NOT REFLECT THE ACTUAL MACHINE CONFIGURATION; WE CAN ASSUME NO RESPONSIBILITY FOR KNOWLEDGE OF MODIFICATIONS MADE TO A MACHINE UNLESS NOTIFIED IN WRITING OF SUCH MODIFICATIONS. THE MANUFACTURER RESERVES THE RIGHT TO MODIFY THE TYPE OF EQUIPMENT DESCRIBED IN THIS CATALOG WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION TO MAKE SIMILAR MODIFICATIONS ON EQUIPMENT SOLD PREVIOUSLY. SUBSEQUENT TO DELIVERY AND ACCEPTANCE BY MINE MANAGEMENT, ANY MODIFICATIONS OR ADDITIONS WHICH ARE REQUIRED THROUGH CHANGE OR ENACTMENT OF STATE OR FEDERAL MINE SAFETY REGULATIONS OR INTERPRETATIONS IS THE SOLE RESPONSIBILITY OF MINE MANAGEMENT.

ALWAYS USE GENUINE 0. E. M. REPLACEMENT PARTS

SERIAL NUMBER

1193

MODEL NUMBER

SlOB

BI016089

LONG-AIROOX COMPANY

Long-Airdox Company Route 3, Box 70 Cedar Bluff, VA 24609 (703) 963-0841 Fax (703) 964-4305 Telex 829466

Subject: Canopy Certification Machine Serial No: 810-1193 Attention: Mine Superintendent

Gentlemen: In accordance with volume 37, number 192 of the Federal Register, Part 75 of Title 30, Paragraph 75.1710-1, a protective canopy is being furnished by Long-Airdox Company for the above machine. This canopy is certified to elastically support a dead load of 18,000 pounds.

Very truly yours,

Mack J. Blackwell, Jr. PE Long-Airdox Company Commonwealth of Virginia Registration No. 01357

BI016089 G-006

LC>NG-AIR.DC>::X.

SALES AND PARTS CENTERS

CARMICHAELS WAREHOUSE

CEDAR BLUFF WAREHOUSE

P.O. BOX467 INTERSECTION 88 & 21 CARMICHAELS, PA 15320

ROUTE 3, BOX 1050 CEDAR BLUFF, VA 24609-8977

HARLAN WAREHOUSE

HENDERSON WAREHOUSE

P.O. BOX 140 ROUTE 119,3 MILES SOUTH OF HARLAN BAXTER, KY 40806

1708 FRANKLIN AVENUE HENDERSON, KY 42420

HUEYTOWN WAREHOUSE

HUNTINGTON WAREHOUSE

BUILDING #20, 15TH STREET INDUSTRIAL PARK HUEYTOWN, AL 35020

P.O. BOX 1190 ROUTE 10,1 MILE NORTH HUNTINGTON, UT 84528

LOGAN WAREHOUSE

MARION WAREHOUSE

BOX 1980 ROUTE 17, OLD LOG CABIN ROAD STOLLINGS, WV 25646

3206 WEST DEYOUNG MARION, IL 62959

OAK HILL WAREHOUSE

ROBINSON CREEK WAREHOUSE

P.O. BOX 3002 227 WEST MAPLE AVENUE OAK HILL, WV 25901

P.O. BOX300 ROUTE 23 SOUTH ROBINSON CREEK, KY 41560

BI016089

\[&11

LONG-AIRDOX®

PARTS CATALOG INSTRUCTIONS FOR PROPER USE INTRODUCTION THIS PARTS CATALOG HAS BEEN INDIVIDUALLY PREPARED TO COMPLY WITH THE WAY YOUR PARTICULAR MACHINE WAS ASSEMBLED. IT INCLUDES ALL THE INFORMATION REQUIRED TO ORDER REPLACEMENT OR SPARE PARTS, AS WELL AS ASSEMBLY DRAWINGS, CIRCUIT SCHEMATIC DIAGRAMS, AND MAINTENANCE DATA WHICH WILL ASSIST IN PROPERLY MAINTAINING YOUR MACHINE. THE CATALOG CONSIST OF THE MACHINE ORDER, THE DRAWING INDEX, AND THE BODY OF THE DRAWINGS. MACHINE ORDER THE MACHINE ORDER ISA RECORD OF EVERYTHING THAT WENT INTO MAKING YOUR MACHINE. ALL MAJOR ASSEMBLIES, COMPONENTS, BILL OF MATERIALS (BM'S) AND SPECIAL BILLS OF MATERIALS (SBM'S) THAT WERE USED IN ASSEMBLING THE MACHINE ARE RECORDED ON THE MACHINE ORDER. THE FOLLOWING INFORMATION CAN BE OBTAINED FROM THE MACHINE ORDER. 1.

2.

3.

4.

5.

6.

7.

THE MACHINE ORDER NUMBER AND COMPLETE MODEL NUMBER OF THE MACHINE. PART NUMBERS, GI:NERAL SPECIFICATIONS, AND THE INDIVIDUAL SERIAL NUMBER OF EACH ELECTRIC MOTOR, HYDRAULil MOTOR, AND HYDRAULIC PUMP ON THE MACHINE. PART NUMBE:RS AND GENI:RAL SPF:CIFICATIONS OF ALL MAJOR MECHANICAL, HYDRAULIC, AND ELECTRICAL ASSEMBLIES ON THE MACHINE. THE SPECIAL BILL OF MATERIAL NUMBER FOR EACH OPTION AND SPECIAL ON THE MACHINE. ON MINERS ONLY: PART NUMBERS OF THE INDIVIDUAL PUMP GEARS. THESE GEARS CAN VARY, DEPENDING ON THE SPEED OF THE PUMP DRIVE. A TABLE OF AVAILABLE GEARING IS LOCATED ON THE "PUMP DRIVE ASSEMBLY" DRAWING; BY REFERRING TO THE MACHINE ORDER, YOU CAN FIND YOUR EXACT GEARING. ON MINERS ONLY: PART NUMBER AND QUANTITY OF CUTTERS. ON MINERS ONLY: PROPER SETTING OF THE INSTANTANEOUS OVERLOAD RELAYS AND PART NUMBERS OF THE HEATERS USED WITH THE THERMAL OVERLOAD RELAYS.

DRAWING INDEX THE DRAWING INDEX IS A SYSTEMATIC LISTING OF EVERY DRAWING INCLUDED IN THE CATALOG WITH A DESCRIPTION OR TITLE OF THE DRAWING. THE DRAWING INDEX IS DIVIDED INTO SECTIONS SUCH AS MECHANICAL, ELECTRICAL, ETC. DRAWINGS ARRANGED IN THE SAME ORDER AS THE DRAWING INDEX, THE DRAWINGS ARE SEPERATED BY CARDBOARD DIVIDERS WHICH INDICATE THE CONTENTS OF EACH SECTION.

BI016089

HOW TO USE THIS CATALOG IT IS BEST TO TREAT THE USE OF THIS CATALOG AS YOU WOULD A TROUBLESHOOTING PROBLEM: DEFINE WHAT YOU NEED, ISOLATE THE SYSTEM, AND PINPOINT THE NECESSARY ITEM. FOR INSTANCE, IF YOU NEED THE PART NUMBER OF THE SEAL IN A HYDRAULIC CYLINDER, FIRST DEFINE THE CYLINDER YOU NEED-- CUTIER BOOM, CRADLE BOOM, CRADLE LIFT, ETC. THEN ISOLATE THE HYDRAULIC SYSTEM BY REFERRING TO THE HYDRAULIC SCHEMATIC DIAGRAM TO FIND THE PART NUMBER OF THE CYLINDER. FINALLY, TURN TO THE INDIVIDUAL DRAWING OF THE CYLINDER TO PINPOINT THE SEAL'S PART NUMBER. OR, FOR AN ELECTRICAL OVERLOAD RELAY PART, ISOLATE THE ELECTRICAL SYSTEM BY REFERRING TO THE CONTROLLER ASSEMBLY DRAWING, LOCATING THE OVERLOAD RELAY, AND THEN PINPOINTING THE ITEM THE INDIVIDUAL OVERLOAD RELAY DRAWING. AS WITH ALLWORK, YOU WILL GET THE BEST RESULTS IF YOU APPROACH THE PROBLEM SYSTEMATICALLY: DEFINE,ISOLATE,AND PINPOINT. PART NUMBERS USERS OF PARTS CATALOGS SHOULD ALSO NOTE THAT THE SCHEMATIC DIAGRAMS APPEARING IN THE CATALOG SHOW STANDARD CIRCUITS AND CANNOT REFLECT CHANGES MADE BY THF INCLUSION OF OPTIONS AND SPECIALS. SUCH CHANGES, HOWEVER, ARE SHOWN ON ADDITIONAL DRAWINGS IN THE BOOK. WHEN SPECIALS OR OPTIONS ARE ADDED TO A MACHINE, IT MAY BE NECESSARY TO COMPARE THE STANDARD SCHEMATIC DIAGRAM WITH THESE ADDITIONAL DRAWINGS TO PINPOINT PART NUMBERS OR CIRCUIT CONFIGURATIONS. ORDERING PARTS WHEN ORDERING ANY PARTS FOR YOUR MACHINE, ALWAYS GIVE THE COMPLETE MODEL NUMBER, THE MACHINE ORDER NUMBER, AND THE COMPLETE PART NUMBER OF THE COMPONENT. DO NOT COMPROMISE OR JEPORDIZE THE HIGH STANDARDS OF EXECELLENCE BUILT INTO YOUR MACHINE--USE ONLY GENUINE O.E.M. REPLACEMENT PARTS.!

BI016089

lt•l LONG-AIRDOX® WARRANTY POLICY PROCEDURES

THE MANUFACTURER WARRANTS THAT THE EQUIPMENT MANUFACTURED BY IT, AND DELIVERED HEREUNDER, WILL BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP FORA PERIOD OF SIX (6) MONTHS FROM THE DATE OF SHIPMENT AS OUTLINED IN "TERMS AND CONDITIONS OF SALE".

WHEN A FAILURE OCCURS WITHIN THE WARRANTY PERIOD, AND IT IS SUSPECTED TO BE A FAILURE COVERED BY WARRANTY, THE FOLLOWING PROCEDURES ARE TO BE FOLLOWED TO ENABLE THE MANUFACTURER TO RETURN YOUR EQUIPMENT TO PRODUCTION IMMEDIATELY AND THEN EFFICIENTLY, AND FAIRLY, RESOLVE THE CLAIM: 1) NOTIFY AREA OFFICE THAT A FAILURE HAS OCCURED GIVING FULL DETAILS AS TO TYPE AND NATURE OF FAILURE, AND THE SERIAL NUMBER OF THE EQUIPMENT INVOLVED. 2) ISSUE A PURCHASE ORDER FORA REPLACEMENT PART, OR PARTS, TO MAKE REPAIRS TO THE EQUIPMENT. THE AREA REPRESENTATIVE WILL MAKE A PRELIMINARY INSPECTION OF THE TYPE OF FAILURE, SUPERVISE OR ADVISE ON THE INSTALLATION OF THE REPLACEMENT PART AND ACKNOWLEDGE IF THIS FAILURE IS A VALID WARRANTY REQUEST. WITH A POSSIBLE WARRANTY FAILURE, THE AREA SERVICE SUPERVISOR WILL COMPLETE A SIMPLE "WARRANTY CLAIM REQUEST" FORM, TAG THE PART WITH A PART NUMBER, DATE, SIGNATURE, AND NOTIFY THE PROPER FACILITY TO ENABLE AUTHORIZED RETURN OF MATERIAL TO WARRANTY CLAIMS DEPARTMENT FOR FINAL INSPECTION AND RESOLUTION. WITH PROPER IDENTIFICATION AND INFORMATION ABOVE, CLAIM RESPONSE CAN BE PROMPLTY HANDLED. FOR ACCEPTED WARRANTY CLAIMS, INVOICE CREDIT WILL BE ISSUED FOR THE PURCHASED REPLACEMENT PART, OR PARTS, AND CROSS REFERENCED TO YOUR PURCHASE ORDER NUMBER (ITEM 2 ABOVE) FOR YOUR INTERNAL CONTROL. WARANTY CLAIMS PROCESSED FOR ACCESSORIES OR EQUIPMENT FURNISHED BY THE MANUFACTURER, BUT MANUFACTURED AND WARRANTED BY OTHERS, SHALL BE CREDITED ONLY IN THE AMOUNT CONVEYED TO THE MANUAFACTURER. TYPICALLY, THESE ITEMS INCLUDE ELECTRIC MOTORS, CONVEYOR CHAIN AND THE METHANE MONITORS. IF WARRANTY CLAIM IS DENIED, A REPORT OF FINDINGS AND REASONS FOR DENIAL WILL BE SUBMITIED. THE FAILED PART WILL BE RETURNED AT CUSTOMER'S REQUEST AND EXPENSE. YOUR COOPERATION TO THIS PROCEDURE WILL ENABLE US TO SERVE YOU EFFECTIVELY ON WARRANTY CLAIMS.

BI016089 G-014

SERVICE NO. 138 Sheet 1 of 2

LC>NG-.A.IRDC>:X.

CAUTION STATEMENTS (Reference 30 CFR Part 18 for Explicit Requirements) Alteration or Replacement of Electrical Components May Void Approval of the machine or Certification of the Component

Machines operating inby the last open crosscut in coal mines must be maintained in permissible condition and have approval and/or certification plates, properly stamped and prominently displayed, on the machine or electrical components. The following cautions must be observed.

TRAILING CABLES:

See caution statement, Service No. 101, for trailing cable cautions.

GENERAL SAFETY:

The electrical system of a machine must conform strictly to the machine approval or component certification.

Any variation from the manufacturer's approved system must be covered by a properly processed and accepted field modification or extension of approval or certification.

Frequent inspections must be made to ascertain the safe condition of all electrical components, including wiring, comectors, hose conduit, and cable entrances.

There shall be no openings through the enclosures of electrical components unless the components have been tested and accepted as intrinsically safe.

FASTENINGS:

All bolts, nuts, screws and other means of fastening must be kept in place and properly tightened and secured.

Bolts and screws must be of the type, size, and length specified by the manufacturer and be grade five or better. All screw type covers must be properly tightened and secured against rotation.

SERVICING, RENEWALS & REPAIRS

Servicing, renewals, or repairs of the electrical system shall be undertaken only by qualified persomel, and only after the machine has been disconnected from the main power source. Reconnection to the power source shall not be made until the entire electrical system is returned to permissible condition.

Explosion-proof enclosures shall be restored to the original state of safety with respect to flame-arresting paths, lead entrances, etc., following disassembly for inspection, repair, or rebuilding. In reassembling, care must be taken to omit no parts and to use replacement parts exactly like those furnished by the manufacturer.

When any lead entrance is disturbed, the original leads or exact duplicates thereof shall be used and stuffing boxes shall be repacked in the approved manner.

BI016089 G-014

SERVICE NO. 138 Sheet 2 of 2 FRAME GROUNDING:

A C. machines may not be grounded through a power conductor. A separate grounding conductor, with a cross-sectional area of not less that 50% of a power conductor, shall be provided for this purpose.

D. C. machines with one side of the power supply grounded may be used without a separate ground conductor if the grounded power conductor is connected to frame through a device such as a diode, of adequate peak inverse voltage rating, in series with an overcurrent protection device, limiting the frame-toground potential to a maximum of 40 volts. The overcurrent device contacts must be in the control circuits.

Otherviise, the separate ground conductor is required.

SINTERED METALLIC FRICTION MATERIALS:

For permissibility compliance, Long-Airdox Company uses no sintered metallic friction material unless housed in explosion-proof enclosures or enclosures that prohibit the entrance of outside air into the enclosure. LongAirdox Company must be consulted before replacement of friction parts of brakes or clutches with other than genuine Long-Airdox Company parts.

BI016089 G-019

Lc:::>NG-A..IRDc:::>:>C

Long-Airdox Company Route 3, Box 1050 Cedar Bluff, VA 24609 (540) 963-0841 Fax (540) 964-4305 Telex 829466

"CAUTION" NUMBER A2559 To retain "permissibility" of this equipment the following conditions shall be satisfied: 1.

GENERAL SAFETY: Frequent inspection shall be made. All electrical parts, including the portable cable and wiring shall be kept in a safe condition. There shall be no openings into the casings of the electrical parts. A permissible distribution box shall be used for connection to the power circuit unless connection is made in fresh intake air.To maintain the overload protection on direct current machines, the underground conductor of the portable cable shall be connected to the proper terminal. The machine frame shall be effectively grounded. The power wires shall not be used for grounding except in conjunction with diode(s) in equivalent The operating voltage should match the voltage rating of the motor(s) .

2.

SERVICING: Explosion proof enclosures shall be restored to the state of original safety with respect to all flame arresting paths, lead entrances, etc .. , following disassembly for repair or rebuilding, whether by the owner or and independent shop.

3.

FASTENINGS: All bolts, nuts, screws, and other means of fastening, and also threaded covers, shall be in place, properly tightened and secured.

4.

RENEWALS AND REPAIRS: Inspections, repairs, or renewals of electrical parts shall not be made unless the portable cable is disconnected from the circuit furnishing power, and the cable shall not be connected again until all parts are properly reassembled. Special care shall be taken in making renewals or repairs. Leave no parts off. Use replacement parts exactly like those furnished by the manufacturer. When any lead entrance is disturbed, the original leads or exact duplicates thereof shall be used and stuffed boxes shall be repacked in the approved manner.

5.

CABLE REQUIREMENTS: A flame-resistant portable cable bearing a Bureau assigned indentification number, adequately protected by an automatic circuit-interrupting device shall be used. Special care shall be taken in handling the cable to guard against mechanical injury and wear. Splices in portable cables shall be made in a workmanlike manner, mechanically strong, and well insulated. Not more than one temporary splice in a 24 hour period is permitted in a portable cable regardless of length. Connections and wiring to the outby end of the cable shall be in accordance with recognized standards of safety.

This Form Not To Be Changed Without M.S.H.A. Approval.

BI016089

ANTI-WEAR HYDRAULIC FLUID MUST BE ON APPROVED LIST, DENNISON HF- 2 LIMIT ISO VG 61/75

TYPE 68

ASTM GRADE

280/345

315

POUR POINT ASTM D-97

MAX. 20'F ( -29'C)

-20"F.

FLASH POINT ASTM D-92

MIN. 415"F. (21 ZC)

400'F.

VISCOSITY SSU @ 100T 283-347 ssu @ 210"F. 50-58 CST @ 40'C CST @ 100'C

352 56 61.2-74.8 8.5 TYP.

VISCOSITY INDEX ASTM-D-2270

MIN. 90

OXIDATION TEST, ASTM D943

2.0 MG.KOH MAX AFTER 1000 HRS.

RUST PRVENTION TEST, ASTM D665, A & B

PASS

PASS

FOAM TEST, ASTM D-892-46T

PASS

PASS

NOT MORE THAN .50MM. SCAR DIA.

0.50MM.

400 MG. MAX

294 MG.

200 MG. MAX 100 MG. MAX

131 MG. 3 MG.

50 MG. MAX

25 MG.

FOUR-BALL WEAR TEST ASTM D-2266 ( 40 KG., 1800 RPM, 130'F., ONE HOUR)

96

SLUDGE & METAL CORROSION ASTM D-943 (CONDUCTED AT CONCLUSION OF 1 ,000 HR. OXIDATION TEST) INSOLUBLE SLUDGE IN OIL AND WATER LAYERS PLUS THAT ADHERING TO THE CATALYST COILS OR THE TEST TUB. METALS IN COMBINED OIL, WATER, AND SLUDGE, ASTM D-810-59 COPPER IRON PUMP WEAR TEST ASTM D-2882 TOTAL RING AND VANE WEIGHT LOSS

0.1

HYDROLYTIC STABILITY TEST ASTM D-2619 COPPER SPECIMEN WEIGHT LOSS ACIDITY OF WATER LAYER

0.5

0.5 MG./CM2 MAX 6.0 MG. KOH MAX REV

A

ISHT

1

OF 2

~

LOINQ-AIRDOX

ANTI-WEAR HYDRAULIC OIL

~I

SPEC 100-1

BI016089

ANTI-WEAR HYDRAULIC OIL LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

co

BRAND NAME

1.

AMOCO OIL

2.

GULF OIL

HARMONY 68 AW

3.

MOBIL OIL CORP.

MOBIL DTE-16

4.

CHEVRON U. S. A.

CHEVRON HYDRAULIC OIL AW ISO 68

5.

SUN OIL COMPANY

SUNVIS 868

6.

UNOCAL 76

UNAX AW 68

7.

SHELL OIL COMPANY

SHELL HYDRAULIC OIL #33

8.

CENTURY LUBRICATING OIL, INC.

HULDRAULIC AW 68 CENTRAULIC AW 68

9.

ATLANTIC RICHFIELD CO.

DURO AW S-315 OIL

1 0.

TEXACO, LUBRICANTS CO.

TEXACO RANDO OIL HD 68

11.

EXXON

NUTO H 68

12.

PENNZOIL

PENNZBELL AW 68 HYDRAULIC OIL

13.

14.

STANDARD OIL COMPANY STANDARD OIL CO. OF OHIO BORON OIL CO BP OIL INC. LUBRICATION ENGINEERS

INDUSTRON 53 INDUSTRON 53 ENERGOL HLP-C68 6120 MONOLEC HYD. OIL

15.

CONOCO INC.

SUPER HYDRAULIC OIL 68

1 6.

HYDROTEX

SYSTEMS 5K 68

1 7.

PHILLIPS

MAGINUS A OILS 81350

18.

MINERS OIL

HYDRAULIC OIL 68AW

AMOCO AW OIL NO. 68

REV

A

ISHT 2

OF 2

~

LC>NC31-AIRIC)C)X

ANTI-WEAR HYDRAULIC OIL

~I

SPEC 100-1

BI016089

EXTREME PRESSURE GEAR OILS LIMIT

TYP.

ISO VG

460

460

SAE GRADE EXTREME PRESSURE TYPE

140

140

VISCOSITY INDEX ASTM D-2270

MIN. 85

96

FLASH POINT ASTM D-92

MIN. 450"F.(232.C)

44o·F.

POUR POINT ASTM D-97

MAX. 20.F(- /C)

20T.

TIMKEN TEST ASTM D-2782

MIN 60#

65#

FKOUR BALL EP TEST ASTM D-2783

WELD LOAD KG. MIN. LOAD WEAR INDEX NOT LESS THAN 45.0

240 47

FOUR BALL WEAR TEST ASTM D-2266 (20 KG. 1800 RPM, 130"F., ONE HOUR)

MAX. 0.8MM SCAR DIAMETER.

0.27

COEFFICIENT OF FRICTION

MAX. 0.1

UNKNOWN

OXIDATION TEST, OIL BLOWN FOR 312 HOURS AT 250.F. (95·c.).

TEN (1 0) LITERS OF DRY AIR PER HOURS. PERCENT INCREASE SSU VISCOSITY AT 210·F. = 6% MAX.

2.2% INCREASE

FOUR SQUARE GEAR OIL TEST

NOT LESS THAN ELEVENTH STAGE.

STAGE 12

1844/4345 120/200 414/506 30.3

2237-2609 149

DEMULSIBILITY TEST ASTM D-2711 WATER IN OIL FREE WATER AFTER CENTRIFUGE TOTAL WATER

1.5 ML. MAX. 81 ML. MIN. 2 ML. MAX. 84.5 ML. MIN.

0.8 ML. 83.0 ML. 0.7 ML. 83.7 ML.

USS 244 REQUIRMENT WATER IN OIL FREE WATER AFTER CENTRIFUGE TOTAL WATER

2.0 ML. MAX. 80.0 ML. MAX. 2.0 ML. MAX. 30.0 ML. MIN.

VISCOSITY SSU SSU CST csT

@ 100T. @ 210·F. @ 4o·c. @ 1 oo·c.

REV

A

I ~

SHT 1

OF 2

EXTREME PRESSURE GEAR OILS

~I

SPEC 100-2

BI016089

EXTREME PRESSURE GEAR OILS LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

co.

BRAND NAME

1.

AMOCO OIL

2.

GULF OIL

EP LUBRICANT HD 460

3.

MOBIL OIL CORP.

MOBIL GEAR 634 MOBIL GEAR 636

4.

CHEVRON U. S. A.

CHEVRON GEAR COMPOUND EP ISO 460

5.

SUN OIL COMPANY

SUNEP 460

6.

UNOCAL 76

EXTRA DUTY NL GEAR LUBE 7 EP EXTRA DUTY NL GEAR LUBE 8 EP

7.

SHELL OIL COMPANY

SHELL OMALA 680

8.

CENTURY LUBRICATING OILS, INC.

HULBEST EP- 7 POWERGEAR 460

9.

TEXACO, LUBRICANTS CO.

MEROPA 680

10.

EXXON

SPARTAN EP 460

11 .

PENNZOIL

SUPER MAXOL EP 460 GEAR LUBE SUPER MAXOL EP 680 GEAR LUBE

12.

LUBRICATION ENGINEERS

608 ALMOSAL VARI-PURPOSE GEAR LUBRICANT

13.

CONOCO INC.

GEAR OIL 460

14.

HYDROTEX

933 INDUSTRAIL GEAR LUBRICANT

15.

PHILLIPS

ALL PURPOSE GEAROIL 85W-90 5EP

16.

MINERS OIL

GEAR OIL EP460

AMOCO PERMAGEAR EP 460

REV

A

ISHT 2

OF 2

~ EXTREME PRESSURE GEAR OILS

~t

SPEC 100-2

BI016089

EXTREME PRESSURE MOTOR BEARING GREASE AND HAND GREASE TYPE

LIMIT NLG1 GRADE NUMBER 2

2

WORKED PENETRATION ASTM D-217

265/295

280

DROPPING POINT ASTM D-566 BOMB OXIDATION ASTM D-942

MIN. 350·F. (17/C) NOT MORE THAN 10 PSI DROP.

373. (350.F. MIN.) 2.5

RUST INHIBITORS

REQUIRED

YES

WHEEL BEARING TEST ASTM D-1263 (6 HOURS @ 235"F.)

NOT MORE THAN 5% LOSS.

WATER WASHOUT ASTM D-1264

4.25

LOSS NOT MORE THAN 5% @ 1oo·F. LOSS NOT MORE THAN 15% @ 175T

4.00

GREASE MOBILITY

NOT LESS THAN 0.1 GRAM FLOW PER SECOND @O.F.

TIMKEN OK LOAD ASTM D-2509

NOT LESS THAN 50 LBS.

(50 LBS.)

FOUR BALL EP TEST ASTM D-2569

-LOAD WEAR INDEX NOT LESS THAN 30.0 -WELD POINT NOT LESS THAN 200 KG. MIN.

31

NOT MORE THAN 0.60 MM. SCAR DIAMETER.

0.44

FOUR BALL WEAR TEST ASTM D-2266 (20KG., 1800 RPM, 130.F., ONE HOUR)

REV

200

A

I ~

SHT 1

OF 2

EXTREME PRESSURE MOTOR BEARING GREASE & HAND GREASE

~I

SPEC 100-3

BI016089

EXTREME PRESSURE MOTOR BEARING GREASE LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO.

AMOLITH GREASE 2 EP RYKON PREMIUM GREASE 2 EP

2.

GULF OIL

GULFCROWN GREASE EP#2

3.

MOBIL OIL CORP.

MOBILUX EP-2

4.

CHEVRON U. S. A.

CHEVRON DURA-LITH GREASE EP-2 NLGI 2

5.

SUN OIL COMPANY

SUN PRESTIGE 742EP

6.

UNOCAL 76

MULTIPLEX EP2

7.

SHELL OIL COMPANY

ALVANIA EP-2

8.

CENTURY LUBRICATING OIL, INC.

HULLITH EP2 MULTI-PURPOSE GREASE OR REPLEX 2 OR UNIWRL 2 OR UNIWRL EMS OR HULLITH GP 2 OR HULLITH EP 2

9.

TEXACO, LUBRICANTS CO.

TEXACO MULTIFAK EP 2

10.

EXXON

LIDOK EP 2

11.

PENNZOIL

PENNLITH EP 71 2 GREASE

12.

LUBRICATION ENGINEERS

3752 ALMAGARD VARI-PURPOSE LUBRICANT

13.

CONOCO INC.

EP CONOLITH GREASE NO. 2 OR SUPER STA GREASE NO. 2

14.

HYDROTEX

LC-65 HYPLEX

15.

PHILLIPS

PHILUBE EP GREASE

16.

ATLANTIC RICHFIELD

LITHOLINE H EP-2 GREASE

REV

A

ISHT 2

OF 2

~

LONC3-AIADOX

EXTREME PRESSURE MOTOR BEARING GREASE

~I

SPEC 100-3

BI016089

SEMI-FLUID GREASE NLGI GRADE NUMBER MOTORMATIC GREASE WORKER TEST ASTM D-217A

000

000

NOT MORE THAN 25% CHANGE IN CONSISTENCY IN 10,000 STROKES. NOT LESS THAN 250.F. 330·F NOT LESS THAN 20 LBS. 45# LOAD WEAR INDEX-NOT LESS THAN 30 LOAD WEAR INDEX VALUE. WELD 37 POINT -NOT LESS THAN 150 KG. 220 WELD POINT.

DROP POINT ASTM D-566 TIMKEN EP TEST ASTM D-2509 FOUR BALL EP TEST ASTM D-2596

FOUR BALL WEAR TEST ASTM D-2266 7KG. LOAD AT 1800 RPM @ 130T, ONE HOUR

NOT MORE THAN .60MM SCAR 0.43 DIAMETER

FALEX WEAR TEST @ 500 LBS., ONE HOUR

NOT MORE THAN 15 TEETH.

MOISTURE CORROSION TEST

PASS

PASS

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

co.

1.

TEXACO LUBRICATION

2.

CENTURY OILS LIMITED

JOY LOADER SEMI-FLUID GREASE

3.

HYDROTEX

MPD-60 ULTRA E.P. 000

4.

PENNZOIL

SEMI-FLUID 760 GREASE

5.

UNO CAL

MM GREASE

6.

EXXON

LIDOK E.P. 000

NOVATEX EP 000

REV

A

ISHT 1 ~

OF 1

LOINIO-AIIF'IIDOX

SEMI-FLUID GREASE

~~

SPEC 100-4

BI016089

INVERT EMULSION HYDRAULIC FLUID FLUID MUST BE ON

APPROVED LIST, DENISON STANDARD HF -3.

VISCOSITY RANGE @ 40 DEFREES C ASTM D-445

40 TO 100 CST 300 TO 600 SUS

SPECIFIC GRAVITY @ 60 DEGREES F ASTM D-287

.90 TO .97

PERCENT WATER CONTENT ASTM D-95

37 TO 45

RUST ASTM D-655, PROCEDURE A

PASS

EMULSION STABILITY (IMMEDIATELY AFTER MANUFACTURE TO 48 HOURS @ 185 DEGREES F)

NO FREE WATER-4% MAX. FREE OIL

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. BRAND NAME

SUPPLIER 1.

UNOCAL 76

FR FLUID

2.

CONOCO INC.

FR HYDRAULIC FLUID

3.

ALANTIC RICHFIELD

4.

BROOKS OIL COMPANY

BROOKS FIRE RESISTANT HYD. FLUID B

5.

CINCINNATI-VULCON CO.

VULCON FR FLUID

6.

CITIES SERVICE OIL CO.

CITGO PACEMAKER INVERT FR FLUID

7.

CENTURY OILS LIMITED

AQUACENT LIGHT

co.

DURO FR-HD

#1

REV

A

I ~

SHT 1

OF 2

LONCII-AIIF'ICOX

INVERT EMULSION HYDRAULIC FLUID

~I

SPEC 100-5

BI016089

INVERT EMULSION HYDRAULIC BRAND NAME

SUPPLIER 8.

FISKE BROS. REFINING CO.

LUBRIPLATE HO-RETARD

9.

GETTY OIL COMPANY (VEEDOL, TIDEWATER)

VEEDOL AUBURN FRH

10.

GULF OIL

FR FLUID

11.

E.F. HOUGHTON

HOUGHTO-SAFE 5046 HOUGHTO-ASFE 5046W

12.

CENTURY LUBRICATING OILS, INC.

HULSAFE 600

13.

IMPERIAL OIL AND GREASE

ASTROL 587

14.

MOBIL OIL CORP.

PYROGARD D

15.

NATIONAL OIL & CHEMICAL CO.

ERIFON 1, 2, AND 3

1 6.

PENNZOIL

MAXMUL FRP /G

17.

QUAKER CHEMICAL CORP.

QUINTOLUBRIC 958 SERIES QUINTOLUBRIC 957 SERIES

18.

HENERY E. SANSON & SONS MFGE CO.

HYDRA-MUL PREMIUM EMULSION FLUID

19.

SOUTHWEST GREASE & OIL COMPANY, INC.

INVERT EMULSION FIRE RESISTANT HYDRAULIC FLUID

20.

SOUTHWEST PETROLEUM CORP.

SWEPCO FIRE RESISTANT HYDRAULIC OIL #718

21.

STANDARD OIL CO. OF OHIO (BORON SOHIO)

STAYSOL FR

22.

SUN OIL COMPANY

SUNSAFE F

23.

TOWER OIL COMPANY

SAFOIL ANTI-WEAR HYD. FLUID

24.

WYNN OIL COMPANY

HYDRA-SAFE HEAVY MEDIUM

25.

LUBRICATION ENGINEERS

6455 MONOLEC FIRE-RESISTANT HYD. FLUID

26.

HYDROTEX

HY-GUARD

REV

A

ISHT 2

OF 2

~

LONGI-AIIF'IDOX

INVERT EMULSION HYDRAULIC FLUID

~I

SPEC 100-5

BI016089

EXTREME PRESSURE GEAR OIL (SAE 90) TYP -

LIMIT SAE GRADE

90

90

ISO VISCOSITY GRADE

320

320

VISCOSITY INDEX

ASTM D-2270

95 MIN.

96

FLASH POINT

ASTM D-92

420 MIN. (215·c.)

440

POUR POINT

ASTM D-97

OT( -18.C)

+10

TIMKEN LOAD TEST

ASTM D-2782

65#

FOUR BALL WEAR TEST

ASTM D-2266

60 LBS. WELD 220 KG. POINT MIN.

220 WELD POINT

0.5 MM SCAR DIAM.

0.30 WEAR SCAR

ssu @ 1oo·F.

720-1750 SEC.

1000 SEC.

ssu@ 21 o·F.

100-120 SEC.

119

CST @ 40·c csT ® 1oo·c

288/352 24

(20KG, 1800 RPM, 130.F., 1 HOUR)

VISCOSITY ASTM D-445

FZG TEST

12

REV

jsHT 1 OF 2

A

~

LONQ-AIIF'IIDOX

EXTREME PRESSURE

~EAR

01)

SAE 90

~I

SPEC 100-6

BI016089

EXTREME PRESSURE GEAR OIL (SAE 90) LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. BRAND NAME

SUPPLIER 1.

AMOCO OIL CO

AMOCO PREMAGEAR EP 320

2.

GULF OIL

EP LUBRICANT HD 320

3.

MOBIL OIL CORP.

MOBIL GEAR 632

4.

CHEVRON U. S. A.

CHEVRON GEAR COMPOUND EP ISO 320

5.

SUN OIL COMPANY

SUNEP 320

6.

UNOCAL 76

EXTRA DUTY NL GEAR LUBE 6EP

7.

SHELL OIL COMPANY

OMALA 75

8.

CENTURY LUBRICATING OIL, INC.

HULBEST EP-6

9.

TEXACO, LUBRICANTS CO.

MEROPA 320

10.

EXXON

SPARTAN EP 320

11 .

PENNZOIL

SUPER MAXOL EP 220 GEAR LUBE

12.

LUBRICATION ENGINEERS

605 ALMASOL VARI-PURPOSE GEAR LUBRICANT

13.

CONOCO INC.

GEAR OIL 320

14.

HYDROTEX

932 INDUSTRIAL GEAR LUBE

15.

PHILLIPS

PHILUBE ALL PURPOSE GEAR OIL 85W-90

16.

ATLANTIC RICHFIELD CO.

PENNANT NL S-1000

17.

CITIES SERVICE

CITGO EP COMPOUND 110

18.

PENNZOIL

PEN GEAR #320

19.

MINER OIL

GEAR OIL EP220

20.

TEXACO, LUBRICANTS

co.

TEXACO MULTIGEAR EP 80W-90 REV

A

I ~

SHT 2

OF 2

LONQ-AIADOX

EXTREME PRESSURE GEAR 011..

(SAE 90)

~l

SPEC 100-6

BI016089

HYDRAULIC AND GENERAL PURPOSE OIL MEDIUM-HEAVY/R&O INHIBITED

LIMIT -

-TYP

ISO

61/75

68

ASTM GRADE

280/345

315

POUR POINT

ASTM D-97

-15.F

0

FLASH POINT

ASTM D-92

415.F MIN.

440

VISCOSITY

ASTM D-88

ssu ® 1oo·F

283-347 SEC.

340

SSU @210T

50-58 SEC.

55

VISCOSITY INDEX

90 MIN.

98

ASTM RUST TEST

PASS

PASS

REV

A

ISHT 1

OF 2

D..

LONIGI-AIIFtDOX

HYDRAULIC AND GENERAL PURPOSE OIL MED.-HEAVY/R&O INHIBITED

~I

SPEC 100-7

BI016089

HYDRAULIC AND GENERAL PURPOSE OIL MEDIUM-HEAVY /R&O INHIBITED LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO

AMERICAN INDUSTRIAL OIL NO. 68

2.

GULF OIL

HARMONY 68

3.

MOBIL OIL CORP.

DTE HEAVY-MEDIUM

4.

CHEVRON U. S. A.

CHEVRON TURBINE OIL ISO 68 OR CHEVRON MACHINE OIL R&O ISO 68

5.

SUN OIL COMPANY

SUNVIS 754

6.

UNOCAL 76

UNAX RX68 OR TURBINE OIL 68

7.

SHELL OIL COMPANY

TURBO 68

8.

CENTURY LUBRICATING OIL, INC.

CENTRAULIC R & 0 68

9.

TEXACO, LUBRICANTS CO.

REGAL OIL R & 0 N-68

10.

EXXON

TRESSTIC 68

11.

PENNZOIL

PENNZBELL RO 68

12.

LUBRICATION ENGINEERS

6120 MONOLEC TURBINE OIL

13.

CONOCO INC.

DETOL R & 0 68 OR TURBINE OIL 68

14.

HYDROTEX

SYSTEMS 1 , SYSTEM 5K 68

15.

ATLANTIC RICHFIELD CO.

DURO 5.315

1 6.

CITIES SERVICE

CITGO PACEMAKER A/W68

17.

MINERS OIL

HYDRAULIC OIL AW68

18.

TEXACO, LUBRICANTS CO.

TDH 1893

REV

A

I ~

SHT 2

OF 2

LONQ-AIACOX

HYDRAULIC AND GENERAL PURPOSE OIL MED. -HEAVY/R&O INHIBITED

~I

SPEC 100-7

BI016089

HYDRAULIC AND GENERAL PURPOSE OIL MEDIUM-HEAVY /R&O INHIBITED

LIMIT

TYP -

ISO VG

135/165

150

SAE GRADE

40

40

ASTM GRADE

700

700

POUR POINT

ASTM D-97

o·F ( -18·c.)

+5

FLASH POINT

ASTM D-92

435·F MIN

470

VISCOSITY CST 40. C

ASTM D-88 135/165

CST 100F

14.5

ssu ® 1oo·F

53o·-72o·F

755

SSU @210.F

6o·-7oT

78

VISCOSITY INDEX

ASTM D-2270

90 MIN

98

ASTM RUST TEST

A & B

PASS

PASS

REV

A

ISHT 1

OF 2

L'

LOINC31-AIADOX

HYDRAULIC AND GENERAL PURPOSE OIL MED.-HEAVY/R&O INHIBITED

~I

SPEC 100-8

BI016089

HYDRAUIC AND GENERAL PURPOSE OIL HEAVY/R & 0 INHIBITED LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO

AMERICAN INDUSTRIAL OIL NO. 150

2.

GULF OIL

HARMONY 150

3.

MOBIL OIL CORP.

DTE OIL EX. HEAVY

4.

CHEVRON U. S. A.

CHEVRON MACHINE OIL AW ISO 150M OR CHEVRON MACHINE OIL R&O ISO 150

5.

SUN OIL COMPANY

SUNVIS 961

6.

UNOCAL 76

UNAX RX 700 OR TURBINE OIL 700

7.

SHELL OIL COMPANY

TURBO 150

8.

CENTURY LUBRICATING OILS, INC.

CENTRAULIC R & 0 150

9.

ATLANTIC RICHFIELD CO.

DURO 600 OR S-700

10.

TEXACO, LUBRICANTS CO.

REGAL OIL R & 0

11 .

EXXON

TERESSTIC 1 50

12.

PENNZOIL

PENNZBELL RO 1 50

13.

CITIES SERVICE

CITGO PACEMAKER 150

14.

LUBRICATION ENGINEERS

6405 MONOLEC TURBINE OIL

15.

CONOCO INC.

DECTOL R & 0 76

16.

HYDROTEX

SYSTEM 1 150, SYSTEM 5K 150

17.

PHILLIPS

MAGNUS OILS 700

18.

MINERS OIL

ISO 150

1 50

REV

A

ISHT 2 ~

OF 2

HYDRAULIC AND GENERAL PURPOSE OIL MED.- HEAVY/R&O INHIBITED

~j

SPEC 100-8

BI016089

WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL)

A.G.M.A. STD. 250.03

SA COMPOUNDED

A.G.M.A. #8 COMPOUNDED VISCOSITY ssu @ 1oo·F.

4171-5098 SEC. 5000-5883

SSU @ 210T

190-250 SEC.

CTS @ 4o·c.

312/748

cTs @ 1oo·c.

37.3

VISCOSITY INDEX ASTM D-2270

90 MIN.

90

POUR POINT

4o·F

35

3-10%

6%

ASTM D-97

ACIDLESS TALLOW COMPOUND

215

REV

A

ISHT

1

OF 2

~

LONO-AIAOOX

WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL)

~I

SPEC 100-9

BI016089

WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL) LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO

CYLINDER OIL NO. 1000

2.

MOBIL OIL CORP.

EXTRA HECLA SUPER CYLINDER OIL

3.

CHEVRON U. S. A.

CHEVRON CYLINDER OIL W ISO 1000

4.

SUN OIL COMPANY

SUN STEAM CYLINDER OIL

5.

UNOCAL 76

WORM GEAR LUBE 250 OR STEVALC

6.

CENTURY LUBRICATING OILS, INC.

GARWAL 680

7.

ATLANTIC RICHFIELD CO.

MODOC 195

8.

TEXACO, LUBRICANTS CO.

650 T CYLINDER OIL 1000

9.

EXXON

CYLESSTIC TK- 1000

10.

PENNZOIL

CYLINDER OIL

11 .

CONOCO INC.

INCA OIL 1000

#1000

REV

A

I ~

SHT 2

OF 2

WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL)

~

l

SPEC 100-9

BI016089

LIGHT GEAR OIL (SAE 40 MOTOR OIL) SPEC 100-10 HYFILM

MUST MEET THREE OF THE FOLLOWING SPECS; 1.

MIL-L-21 04 MOST RECENT PUBLICATION

2.

CAT- T0-2 OR REPLACEMENT

3.

ALLISON C-3 OR REPLACEMENT

OIL SHALL BE FREE OF E.P. ADDITIVES VISCOSITY AT 100T AT 210T AT 40'C AT 1oo·c

sus

CST 780 72-84 126-161 13-16

150 13.0-16.0

VISCOSITY INDEX

92-102

103

ASH ZINC

.94-1.0 . 10-.1 4

1.0 0. 14

650-850 69-82

REV

A

ISHT

1

OF 2

~

LONC31-AIIF'IDOX

LIGHT GEAR OIL (SAE 40 MOTOR OIL)

~I

SPEC 100-1 0

BI016089

LIGHT GEAR OIL (SAE 40 MOTOR OIL) LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

AMOCO OIL CO

AMOCO 300 SAE 40

2.

GULF OIL

SUPER DUTY 40

3.

MOBIL OIL CORP.

DELVAC 1340

4.

CHEVRON U. S. A.

CHEVRON RPM HEAVY DUTY MOTOR OIL 15W-40

5.

SUN OIL COMPANY

SUNOCO SUPER C 40

6.

UNOCAL 76

GUARDOL MOTOR OIL SAE 40

7.

SHELL OIL COMPANY

ROTELLA OIL 40 (AUTOMOTIVE) TURBO OIL 150 (INDUSTRIAL) RIMULA CT40 (FOREIGN) ROTELA SX40 (FOREIGN)

8.

CENTURY

FLEXE SAE 40

9.

TEXACO, LUBRICANTS

co.

10.

EXXON

11 .

PENNZOIL

12.

LUBRICATION ENGINEERS

13.

CONOCO INC.

14.

HYDROTEX

15.

PHILLIPS

URSA SUPER PLUS SAE 40 XD-3 EXTRA SAE 40 OR XD-3 SAE 40 LONG LIFE SAE 40 MOTOR OIL 8440 MONOLEX GFS ENGINE OIL FLEET HEAVY DUTY MOTOR OIL SAE 40 HYFILM SAE 40 SUPER HD II MOTOR OIL SAE 15W-40

REV

A

I ~

SHT 2

OF 2

LONICII-AIIADOX

LIGHT GEAR OIL (SAE 40 MOTOR OIL)

~

J

SPEC 100-1 0

BI016089

SYNTHETIC EP GEAR LUBRICANTS ASTM D-2422

ISO VG

220 5EP

A.G.M.A. STD. 250.04 VISCOSITY ASTM D-445

220

ASTM D-445

23.0

ASTM D-216

1020

ASTM D-2161

111

VISCOSITY INDEX, MIN.

ASTM D-2270

124

FLASH POINT

ASTM D-92

460'F

238'C

POUR POINT

ASTM D-97

-35'F

-3/C

GRAVITY

ASTM D-1298

30.8

TIMKEN OK LOAD

ASTM D-2782

70

FZG PASS STAGES

ASTM D-IN51354

12

FOUR BALL EP, WELD POINT, KG

ASTM D-2783

250

FOUR BALL EP, LWI

ASTM D-2783

54

FOUR BALL WEAR, mm

ASTM D-4172

eST @ 40'C. eST @ 1

oo·c.

sus

@

40'C.

sus

@

1

oo·c.

20 KG, 1800 RPM 54 C, 1 HR

0.25

40 KG,M 1200 RPM, 75 C, 1 HR

0.38

RUST TEST

ASTM D-665 A/B

PASS

COPPER CORROSION

ASTM D-130

1a

DEMULSIBILITY

ASTM D-2711

FREE WATER. ml EMULSION, ml WATER IN OIL, %

83 <1 <1

U.S. STEEL 224 SPECIFICATION

PASS

AGMA 250.04 SPECIFICATION

PASS

REV

A

lsHT

1

OF 2

~

LONC3i-AIADOX

SYNTHETIC EP GEAR LUBRICANTS

~I

SPEC 100-11

BI016089

SYNTHETIC EP GEAR LUBRICANTS LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER 1.

CENTURY LUBRICANTS CO.

BRAND NAME SYNTHETIC EP GEAR LUBRICANTS

REV

A

lsHT

2

OF 2

~

LONC31-AIIFtDOX

SYNTHETIC EP GEAR LUBRICANTS

~I

SPEC 100-11

BI016089

18

8

DO NOT PAINT FALSE BOTTOM CYLINDER RODS

I

DO NOT PAINT EXPOSED PORTIONS OF CYL .

RODS

PAINT RED SEE DETAIL A-A, B-B AND C-C

SEE VIEW J SEE VIEW

SEE VIEW E

SEE VIEW L

41 •

ell I>

8

REV

NOTES: I.

2.

3.

4.

5.

6.

0 . I 04 DIA HOLE REO' D FOR DRIVE SCREWS .

DO NOT PAINT DECAL TAGS. DO NOT PAINT EXPOSED ROD ON PUSH PULL CABLE FOR BREAKER RESET. DO NOT PAINT OVER FILTER DIRT ALARMS. SEE SHEET 2 FOR SECTION AA, BB, CC SEE SHEET 3 FOR VIEW E, F, G, J, L ~SECTION DO. HH. II, KK.

\[J

6/93 72148 SHT

OF 2

LONG-AIRCOX·

FINAL FINISH

017142

BI016089 017142 QUANTITY REFERENCE 1 1 2 ............... 1 3 ............. 1 4 ............. 1 5 ................ 1 6 ................ 1 7 ......... " ... 1 8 . .. . . . " .... 9 9 ............. 2 1 10 . . . . . . .

11 . . . . . . . 1 12 ........... 1 13 ............ 1 14 ............ 1 15 ........... 1 1 16 . . . .. . . .

17 .. . .. . . .. . 54 . . . .

18 . . . . . .. . 2 . . . . .

1 .........

19 . . .. . . .. .

20 . .. .. . . . . 2 .........

21 . .. . . . . . 40.0 ...

4

w

............

FINAL FINISH

PART NUMBER 9-410000-020 9-410000-021 9-41 0000-0 12 9-41 0000-0 18 9-41 0000-087 9-41 0000-0 17 9-41 0000-069 011839 ..............

9-41 0000-061 9-41 0000-070 ...

9-41 0000-091 ...

A9005-050 ......

A9005-054 ......

A9005-057 ......

A9005-045 ......

9-41 0000-0 13 ...

9-171 004-0 18 ...

9-410000-026 ...

A9005-044 ......

9-410000-139 9-750500-064 ...

DESCRIPTION DECAL- STEERING DECAL- EJECTOR DECAL, BATT. CHANGER DECAL, SYSTEM PRESSURE CIRCUIT BREAKER RESET (DECAL) DECAL, ACCUMULATOR MANUFACTURE PLATE RED REFLECTIVE TAPE TAG, DRIVE FLUID APPROVAL TAG WARNING SIGN-BATT. MACHIN TAG WARN. PL. OPER. COMPARTMT WARNING PLATE TRAM CANOPY WARNING PLATE DECAL PTO DRIVE SCREW SIMMONS RAND DECAL PARK BK.WARNING TAG FIRE SUPPRESSION DECAL RED REFLECTIVE TAPE

BI016089 PAINT RED OR APPLY 9750500064 RED REFLECTIVE TO HORIZONTAL SHAFT OF PANIC BAR

PAINT RED OR APPLY 9750500064 RED REFLECTIVE TO HORIZONTAL PANIC BAR

5

20

2

3

4 15

16

PAINT RED OR APPLY TO VERTICAL HANDLE OF BREAKER RESET

9750500064 RED REFLECTIVE

13

SECTION

SECTION B·B

II

PAINT RED OR APPLY 9750500064 RED REFLECTIVE TO VERTICAL SHAFT OF PANIC BAR 6" AT THE BOTTOM

14

c-c

NOTE· FILL HYD. TANK UNTIL FLUID IS UPON DIP STICK APPROX. 2"

20

SECTION A-A 10

7

12

VEWG

VEWF

c 1'

FOR UNITS SHIPPED TO PA ONLY

SEC110N D-D BOTH SIDES 8

SECTION H-H

9

0

I VEWF

8

REV 8

6/93 72148 SHT 2

iiJ

LONG-AIRDOX·

FINAL FINISH BOTH SIDES

SECTION I -1

0

VEWJ

SEC110N K-K

OF 2

017142

BI016089

72

71

66 65 28

33 37

19

68

64

66 65

62

67

18

17

16 15

16

63

50

61

49 48

64

60

62

12

63

13

52 51

13

13

73

12 I I

II

II

12

17

45

12

II

13

53

54

55

14 15

56 57

16 17

58 59

18

I I

12

YEW A-A APPLY LOCTITE 242 (BLUE) OR EQUIVALENT TO THREADED ROD AND TAPPED HOLE. -ALL LOCATIONS-

5 6 7 8

13

75

35

36 37

82

38

81

39 40

3

12

13 42 20 21 22 23

9

2

22 23

24 76

25 26

10

27

II 12

13 44

78

79

29

ADJUST BOLTS AT ASSEMBLY TO CONTROL MOVEMENT OF BREAKER RESET FORK APPLY LOCTITE 242 (BLUE) OR EQUIVALENT

30

31

32 34

REV 3/93 71699 SHT

I

OF

I

1[1 LONG-AIRDOX· MODEL 010504 CONTROLLER ASSEMBLY - 828 (X90)

010604X6

BI016089 010504X5 REFERENCE

QUANTITY

1 ........

2 ........

3 ........

1 .... .

1 .... .

1 .... .

4

16 18 18 2 2

........

5 ........

6 ........

7 8

........ ........

9

........

10

.......

11

.......

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... .......

... . ... . ... . .... .

1 .... .

2 .... .

20 26 25 1 10 12 11 10

... . ... . ... . .... . ... . ... . ... .

2 1

4 8

8 4 4

4 1 1

1 1

2 2

33 . . . . . . .

1

34 .......

35 . . . . . . .

36 . . . . . . .

37 . . . . . . .

38 . . . . . . .

39 . . . . . . .

40 . . . . . . .

41 . . . . . . .

42 .......

43 . . . . . . .

4 1

44 .......

4

45 48 49 50 51 52 53

1 1 1 1 1 2 ..

24 ..

....... ....... ....... ....... ....... ....... .......

1 2 1

1 1 1 2 1

CONTROLLER ASSEMBLY PART NUMBER 011487X3 ..... .

011489 ........ .

016798 ········· A8023-419 ..... .

A8006-551 ..... .

A8023-123 ..... .

A8021-101 ..... .

A8023-259 ..... .

9-656001-000 .. .

A8021-110 ..... .

A8000-061 ..... .

A8006-605 ..... .

A8006-403 ..... .

9-65800 1-000 .. .

A8021-111 ..... .

A8006-604 ..... .

A8006-402 ..... .

A8006-002 ..... .

A3467 ......... .

9-657001-000 .. .

A8021-118 ..... .

A8006-603 ..... .

A8006-401 ..... .

9-478000-004 .. .

A8021-115 ..... .

A8006-001 ..... .

9-632013-000 .. .

016827 ........ .

012404 ........ .

012405 ........ .

A8001-092 ..... .

A8006-203 ..... .

016828 ........ .

A8048-049 ..... .

011904 ........ .

011906 ........ .

9148025125 ... .

011905 ........ .

A8049-010 ..... .

A8006-300 ..... .

A3428X3 ...... .

A8000-060 ..... .

A8021-119 ..... .

A8006-003 ..... .

A2348 ......... .

A3190X2 ...... .

0016637015 ... .

0004018002 B15350X10 .....

0023091003 A3156X57 .....

DESCRIPTION CONTROLLER FAB COVER ASSEMBLY SWING PANEL ASSEMBLY ST.STEEL 1/2X1 1/4NC LOCKWASHER 1/2 ZINC 1/2 FLATWASHER ST.S. STUD B.1/2 X21/2CC 5 ST. STEEL HEX NUT DUEL MTR SCR PANEL ASSY S.STEEL STUD 3/8 NC 3/8NCX1 BOLT GR5 3/8 LOCKWASHER 3/8 FLAT WASHER CAPACITOR BANK,DUAL MOTOR 5/16 X 1 1/2 NC S.S.STUD 5/16 LOCKWASHER 5/16 FLAT WASHER NUT 5/16-18 FULL HX COIL DUAL MOTOR X90 LOGIC ALL THRD RD 1/4-20X1 1/4 1/4 LOCK WASHER 1/4 PLAIN WASHER WING NUT 1/4-20NC ALL THREAD ROD1/4-20X5.25 NUT HEX UNC 1/4 CIRCUIT BKR-MAG,SHUNTTRP SHAFT ANGLE WELDMENT ANGLE WELDMENT BOLT 1/2 X 1 1/2 NF 1/2 UNF NUT TUBING HEX SOCKET HEAD CAP SCREW RESET FORK BREAKER RESET THROW ROLL PIN SHAFT HEX SOCKET BOLT HEX LOCKNUT 1/4 UNF LIMIT SWITCH 3/8NCX3/4 BOLT GR5 THREADED STUD 3/8-16NCX2 NUT HEX UNC 3/8-16 RESISTOR ASSEMBLY HOSE CLAMP, #20 STUFFING BOX, CHINA STRAIGHT GLAND GROMMET BUSHING CABLE-2 COND.N0.4

BI016089 25 24 23 14

3 4

5 6 7 8

9 10

2 •R•

CONTACTOR

•p•

CONTACTOR

3 4

5 6 7

•

• J •

•

••

•

+=1=++=1+ •

±:l:±tl±

QUANTITY REFERENCE 1 . . . . . . . .. 1 .. . .. .. .

2 .. . . . .. . . .. 1 .. .. .. . .

3 .. . . .. .. . . . 2 . .. . . .

4 . . .. .. . . .. . 12 .....

5 . . .. . .. . .. . 16 .......

6 . . .. . . . . .. 18 .....

7 . . .. .. . . . . 2 .......

8 . . .. . . . .. . 1 . . . . .

9 .. .. . . . . . .. 18.0 ...

10 .. . . .. . . .. 2 . . . . .

11 . .. . .. . . . 11 . . .. ..

12 . . . . . . . 1 .. . .. . .

13 . .. . . . . . 3 .......

14 .. . .. . . . . 5 .......

15 . . . .. . . .. 16 ....

16 . . . . . . . 7 17 .. . . .. . . . 2 18 . . . . .. . . 1 19 . .. . . . . .. 4 20 ........ 4 21 ....... 4 22 . . . . . . .. 1 23 . .. . .. . . .. 1 24 .......... 2 25 ......... 2 26 ......... 2 27 ......... 2 28 ......... 1 29 .. . . . . . . 2

11

1 4 5 6

PART NUMBER A2480X7 .... " ...

016799 ........ " ...

A2481X3 ...... " .

A8000-034 ......

A8006-604 ......

A8006-402 ......

A3530 ..........

A2480X2-6 ......

A2539 ...............

A2541 .............

A2537 ............

A2540 ............

A8019-067 ......

A8006-600 ......

A2538 ..........

A3188X1 ...........

A3188X12 ...........

011849 ..........

A8006-401 .......

A8006-603 ......

A8000-004 ......

011848 ............

A2479X3-1 ........

A8019-073 ......

A8006-423 ......

A8000-033 ......

A8006-002 ......

A3829-150 ......

A3188X26 ......

12 13 14 15 16 17 29

5 6 26 27 28

DESCRIPTION MAIN CONTACTOR SWING PANEL WELDMENT CONTACTOR, 200A. 5/16NCX 11/2 BOLT 5/16 LOCKWASH ER 5/16 FLAT WASHER COIL SUPP. NETWORK INTERLOCK KIT/L.H. MOUNTING CHANNEL RETAINER CLIP FUSE CLIP RETAINER PLATE RHMS #8-32UNC X 3/8 LOCKWASHER #8 TERMINAL BLOCK FUSE, 5AMP FUSE, 10AMP FUSE BASE MTG. PLATE 1/4 PLAIN WASHER 1/4 LOCK WASHER BOLT 11/4X 1/4 FUSE MTG. PLATE TIMER,96-144 VOLT RHMS 8-32X 1 LG. #8 FLATWASHER HEX.HD.5/16NCX11/4G5 NUT 5/16-18 FULL HX FUSE, 150 AMP FUSE, 1/8 AMP

OF 1

SWING PANEL ASSEMBLY

....

~ I')

016798

BI016089

ANSI SYMBOL

1

15

3

7

REFERENCE QUANTITY 1 ........ 2 2 2 .......

3 ........ 2 4 ........

1 5 ........ 2 6 ........ 2 7 ........ 2 8 ........ 2 9 ........ 2 10 1 11 1 12 . . . . . . . 2 13 ....... 2 14 . . . . . . " 1 ~

. .. ... .. . . ..... . . .. .

15 16 17 18

1 1 2 1 2 1

PART NUMBER A2481X2-1 A2481X2-2 A2481X2-3 A2480X2-4 A2481X2-5 A2481X2-6 A2481X2-7 A2481X2-8 A2481X2-9 A2480X7-2 A2480X1-2 A2481X1-12 ....

A3020 ..........

A2480X2-3 .....

A2480X2-5 .....

A2480X2-6 .....

A2481X2-11 ....

A2480X2-4 .....

9-802004-008 ...

A2480X7-1 .....

DESCRIPTION SPRING KIT BLOWOUT CORE ASSEMBLY CONTACT FINGER ASSEMBLY CONTACT TIP KITW/NUTS CONTACT TIP ARMATURE ASSEMBLY CONTACT POST ASSEMBLY BLOWOUT TERMINAL ASSEMBLY POLE ASSEMBLY STOP BAR CONTACT SUPPORT ASSEMBLY MAGNETIC FRAME ASSEMBLY MAGNETIC COIL PANEL ASSEMBLY INTERLOCK KIT R. H. (NOT SHOWN) INTERLOCK KIT L. H. (NOT SHOWN) ARC BARRIER ASSEMBLY CONNECTOR ASSEMBLY 1/4 X 1/2 NC SET SCREW BUSS BAR

REV

;[I

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LONG-AIRCOX

CONTACTOR A2480X7 IX)

~

FORM NO. 2-312

BI016089

j_'j_

T0 T

ANSI SYMBOL

9 4

1

3

15

~'@.· ~~5 '@

~

~

"'

8

12

REFERENCE

QUANTITY

PART NUMBER DESCRIPTION A2481X3 CONTACTOR S.P.-S.T. ASSY.COMPLETE 1-----------------1-------------A2481 X2-1------------ SPRING KIT 2 1 A2481X2-2 BLOWOUTCOREASSEMBLY 3----------------- 1-------------A2481 X2-3----------- CONTACT Fl N GER ASSEMBLY 4 1 A2481X2-4 CONTACTTIPKIT 5-----------------1-------------A2481 X2-5----------- CONTACT Tl P REV 6 1 A2481X2-6 ARMATURE ASSEMBLY 7 -----------------1-------------A2481 X2-7 ------------ CONTACT POST ASSEMBLY 8 1 A2481X2-8 BLOWOUTTERMINALASSEMBLY 9-----------------1-------------A2481X2-9------------ POLE ASSEMBLY 10 1 A2481X2-10 CONTACTSTOPASSEMBLY 11--------------- 1------------ A2481 X2-11---------- ARC BARRIER ASSEMBLY 12 1 A2481X2-12 PANELASSEMBLY 13--------------- 1-------------A2481 X 1-12---------- MAGNETIC FRAME ASSEMBLY 14 1 A3020 MAGNETIC COIL 15--------------- 1-------------9-802004-008-------- 1/4 X 1/2 C. SET SCREW

SHT I

OF I

lll [I LONG-AIRD0><-

1-------------f CONTACTOR A2481X3

FORM N0.2-5

BI016089

3

2

REFERENCE QUANTITY 1 ........ 1 2 ........ 1 3 ........ 4 .....

PART NUMBER 011489-1 . . . . . . .

9-410000-081 . . .

A8020-004 . . . . . .

DESCRIPTION COVER PLATE CERTIFICATION PLATE DRIVE SCREW #4X3/16

REV

4/93 55570 SHT I

OF I

Ill' LONG-AIRCOX· 828 COVER ASSEMBLY ~ :13

011489

BI016089 •un CHANNEL

BUSS BARS"B" SEE VIEW

~SEE

6

VIEW "E"

SCR SCR 2

RESISTOR BANK SEE VIEW "A•

VIEW "A"

46

44

28

l( .

2~5 20

VIEW "C"

VIEW "B"

~ 13~12 4

29

/

--~-13

-''

4

1::13'1~~~F==~2

!--.

---,

I

@

II

1

~~~. ~~ ... ---

~-~

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7

VIEW "D"

21---....,.rT 1 9 - - - ,..

REV

24--====•

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[[I LONG-AIRCOX·

2

X90 TWIN MOTOR PANEL ASSEMBLY

VIEW "E"

·- 861001 - 000

BI016089 9-656001-000

X90 TWIN MOTOR PANEL ASSEMBLY

REFERENCE QUANTITY 1 .............. 1 .. ........

2 .......... 1 . ....

3 ............. 31 . . . .

4 ............ 31 .. ......

5 ............... 3 6 ............ 1 7 ............. 1 8 ........ " .... 1 9 ........... 2 10 . . . . . . .. 2 11 ............. 5 12 ........... 6 13 .......... 2 14 . .. . . . . " 4

PART NUMBER 9-656001-500 . ..

A 12000-7 . ........

A8023-101 . .......

A8023-004 ......

A8023-300 ......

9-656000-514 . ..

A 12000-1C ......

A 12000-1D . ......

9-656000-501 . ..

A8023-304 ......

A 12000-1 E .. ....

9-656000-515 . ..

A8023-302 . ........

A 12000-113 .....

DESCRIPTION BASEPLATE U-CHANNEL SUBASSEMBLY 1/4' FLATWASHER 1/4 LOCKWASHER 1/4-20 X 1/2' SCREW RESISTOR BANK ASSEMBLY INSULATING SHEET SCR3 HEATSINK ASSEMBLY INSULATING BUSHING 1/4-20 X 1 1/2 SCREW SCR3 MALE CONNECTOR 1/4-20 X 1 SCREW INSULATING SHEET

............

9-656000-502 . ..

A8023-307 ......

A8023-256 ......

9-656000-504 . ..

9-656000-505 .....

A 12000-R A8023-102 . ........

A8023-005 ......

A8023-256 ......

9-656000-503 . ..

A12000-6V ........

9-656000-506 . ..

013413 . ...........

A 12000-10 ......

013412 ...............

A 12000-1N .. .......

9-656000-508 . ..

9-656000-509 ...

A8023-335 ......

A8027-005 ......

9-656000-510 ...

9-656000-512 ...

9-656000-513 . ..

A 12000-1S .........

A8023-124 ......

A8023-001 .........

A8019-067 ......

A 1:?000-50, ......

A 11000-5E .......

A 12000-5G ......

A 12000-1 E . .......

A8006-889 .. . .. . ..

A8006-890 A8006 557 . ..

A8006-558 .....

INSULATING BUSHING 1/4-20 X 2 1/4 SCREW NUT 5/16 UNC MALE CONNECTOR BUSS BAR BUSS BAR 5/16 FLATWASHER 5/16 LOCKWASH ER 5/16 UNC NUT BUSS BAR THERMAL SWITCH SPACER JUMPER BAR BRAID JUMPER BAR FUSE SUPPRESSION BOARD SHUNT MOUNTING PLATE SCREW 5/16-18X2 SHAKEPROOF WASHER 5/16 SHUNT LINK HARNESS ASSMBLY CABLE CLAMP FLATWASHER #8 LOCKWASH ER #8 SCREW #8-32 X 3/8 HEATSINK SCR (SCR 1I (4R, F/R} DIODE SCR (SCR2,(4R, FIR) M6 X 18 METRIC SCREW MR X 25 METRIC SCREW M6 LOCKWASHER M61-LATWASHER

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48 49 50 51

... ...

...

............. ..............

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28 1 7 . .. .. .. .

2 ""a" • 2 . ........

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10 .......

2 2 1 1 1 1 2 1 1 4 4 2 1 1 1 1 1 1 4 4 1 1 9 16 25 25 .......

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REV. 1

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LONG-AIRDOX·.

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CAPACITOR BANK ASSEMBLY

9-658001-000

BI016089 9-658001-000 DUAL MOTOR CAPACITOR BANK REFERENCE QUANTITY 1 1 2 ........... 1 3 a" • • • • • • 2 4 ......... 2 5 ............ 8 6 ........... 5 7 ........... 5 8 .. . .. .. .. . . . 10 ..

9 .. .. . . . .. . . 20 ......

10 . .. . . . . . 20 ......

11 . . . .. . .. . 5 .......

12 .. . . . . . . 1 ......

13 . .. . . . . . 1 .........

14 . .. . . .. . . 14 .......

15 .......... 8 ..... ., 16 . . .. . . . .. 18 ......

17 .......... 2 18 .. .. .. . . . .. 1 ...... a

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PART NUMBER 9-658000-502 9-658000-503 9-658000-504 9-658000-505 9-658000-506 9-658000-507 9-658000-508 9-658001-500 9-658001-501 9-658001-502 9-658001-503 9-658001-504 9-658001-505 9-658001-506 9-658001-507 9-658001-508 9-658001-509 A 12000-3T ......

DESCRIPTION BOTTOM PLATE BASE TOP PLATE CAP CONNECTOR SHEEET TOP PLATE INSULATING SHEET CLAMPING PLATE CAPACITOR FLATWASHER BNP INSULATING BUSHING 5/16- 18 X 7.75STUD BRAID 5/16- 18 x 4 STUD (BRNPL).

5/16 - 18 FULL NUT (STZPL) 5/16 FLATWASHER (STZPL) 5/16 LOCKWASHER (STZPL) 5/16- 18 X 1 SCREW (STZPL) DELAY

BI016089

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MAGNETIC INST. RATING: 1250 - 2500 AMP

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THERMAL/MAGNETIC INST. RATING: 1250 - 2500 AMP AMBIENT THERMAL SETTING: 55·c

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9-632025-000

CIRCUIT BREAKER WITH, KEEPER NUTS AUXILIARY SIJITCH

THERMAL/MAGNETIC INST. RATING: 1250 - 2500 AMP AMBIENT THERMAL SETTING: 55•c

I

REPLACEMENT TRIP UNIT MAGNETIC INST. RATING: 1250 - 2500 AMP REPLACEM~NT TRIP UNIT THERMAL/MAGNETIC INST. RATING: 1250 - 2500 AMP AMBIENT THERMAL SETTING: 55•c

9-632020-500

---------

I

9-632004-502

REPLACEMENT KEEPER NUT

-----

9-032004-503

REPLACEMENT AUXILIARY SWITCH

-----

9-632005-501

REPLACEMENT SHUNT TRIP ( !28VDC)

-----

9-032006-501

REPLACEMENT UVR ( 128VDC)

-----

9-032006-502

REPLACEMENT HANDLE WITH REPLACEMENT SCREW

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CIRCUIT BREAKER WITH: KEEPER NUTS

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THERMAL/MAGNETIC INST. RATING: I 250 - 2500 AMP AMBIENT THERMAL SETTING: 55•c

9-632024-000

9-032013-500

I

MAGNETIC INST. RATING: 1250 - 2500 AMP MAGNETIC INST. RATING: 1250 -

AUXILIARY S\JITCH CIRCUIT BREAKER WITH: UVR KEEPER NUTS

I

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9-632020-000

!250- 2500 AMP

MAGNETIC INST. RATING: 1250 - 2500 AMP

CIRCUIT BREAKER WITH: KEEPER NUTS

9-032017-000

9-032021-000

1NST., RATING,

CIRCUIT BREAKER WITH: SHUNT TRIP KEEPER NUTS CIRCU[T BREAKER WITH: UVR KEEPER NUTS AUXILIARY S\.IITCH CIRCUIT BREAKER WITH: UVR KEEPER NUTS

9-632015-000

UNH

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KEEPER NUTS A.IJX I U AR Y S\J ITCH

9-632014-000

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REFERENCE QUANTITY 1 ......... 1 2 .......... 5 3 ............ 1 4 ........... 4 5 ........... 4 6 ............. 1 7 .......... 1 8 ............ 1 9 10 11

. .. . .. . . . . . . .. . . . . ..........

1.5 ....

1.5 ....

2 . .....

PART NUMBER 9-600000-02] . ..

A3220X1 . .......

D10463X3 . .......

9-801 008-020 . ..

9-197000-050 . ..

A 14163X2 . ......

A14161 .........

A6474X26 . ......

9-64600 1-003 9-64600 1-007 9-41 0000-031

DESCRIPTION BATTERY 64-SS100-25 PADLOCK CONNECTION BOX ASSY FSR CAP SCREW LOCKWASHER RECEPTACLE ADAPT.BRS RECEPTACLE 5-P BRASS BATTERY MAINTENANCE MANUAL (NOT SHOWN) SINGLE CONDUCTOR 1/0(NOT SHOWN) SINGLE CONDUCTOR #6(NOT SHOWN) BATTERY DECAL(NOT SHOWN)

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6

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3 4 5 6 6 9 !0 11

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15

16

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18 19 20 21 22 23 24

PART NO. 010463-IXI CI0463-2X2 A8023-419 A8023-006 A8023-123 9-632017-000 A8046-049 9-807004-021 A8006-00.'3

9690008000

A3188X26 A045 A646 AI0907X5 A262CXI

9-646001-000 18021 9-64600i-OOO 18021 18021 18021

25

A3190X2 A3088 A643

30

9750500069 AI0906X3 A3156X50 18019 A3190XI 9-646001-000

26 27 28 29

31 32 33 34

A644

9-().4600! -000

QTY.

DESCR 1PT I ON

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CONNECTION BOX FABRICATION

I 14 14 14 I

4 4 4 I I 4 4

COVER ASSEMBLY HEX HEAD BOLT I/2-13NC X I 1/4 LG (SS) LOCKYASHER 1/2 (STAINLESS STEEL) FLATYASHER 1/2 (STAINLESS STEEL) CIRCUIT BREAKER {MAGNETIC ONLY} HEX SOCKET BOLT 3/8-IONC X I 1/4 LG R.H.M.S. I/4-20NC X I 5/8 LG LOCKYASHER !/4 FUSE HOLDER tKTK) FUSE. 1/8 AMP PACK!NG }\JUT

HOSE TUBE

PACKING GROMMET

4 4

BUSHING

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SINGLE COi'I'D 14/0 CABLE

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9/94 73445,SHT 1

HOSE CONDUIT 1.0" 1.0.

HOSE CONDUIT i .0" I .D.

HOSE CLAMP PERMISSIBLE SEAL PACKING NUT HOSE TUBE ROPE PACKING 3/8• BUSHING CABLE 3 CONO # 18 HOSE CONDUIT 3/4N 1.0.

HOSE CLAMP SINGLE COND #4/0 CABLE SI~-E COND f4/0 CA~-E

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CONNECTION BOX ASSEMBLY

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REFERENCE

QUANTITY

1 ........

1

2

........

1

3 4 5 6 7 8 9

........ ........ ........ ........ ........ ... .. ... ........

1 1 1 1 1 1 1

....... ....... ....... .......

1 1 1 6

10 11 12 13

PART NUMBER C 10463-3X 1 .... .

A10986X20 .... .

A642 .......... .

A536 .......... .

A2340 ......... .

A8028-022 ..... .

A612-1 ........ .

A612-2-3 ...... .

A8015-001 ..... .

A8035-001 ..... .

A3798 ......... .

9-41 0000-081 .. .

A8020-004 ..... .

DESCRIPTION COVER FAB DPSS 3/8NCX7/16 SS SWITCH HANDLE SHAFT GLAND SHAFT COLLAR 1/2" 1/4NCX1/4LG.SET S. SWITCH FORK SWITCH FORK SHAFT 3/16 ROLL PIN X 1 LG ALUM PIN S/32X1/2 IDENTIFICATION TAG CERTIFICATION PLATE DRIVE SCREW #4X3/16 REV

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9-632013-000

I I

9-632015-000

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9-632016-000

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I II

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9-632023-000

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9-632022-000

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9-632025-000

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I

INST. RATING: 1250 - 2500 AMP AMBIENT THERMAL SETTING: 55'C

I I

THERMAL/MAGNETIC INST. RATING: 1250 - 2500 AMP AMBIENT THERMAL SETTING, 55•c

THERMAL/MAGNETIC INST. RATING: 1250 - 2500 AMP AMBIENT THERMAL SETTING: 55'C I l

.IU A f'"- IL'T T 1"'

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THERMAL/MAGNETIC INST. RATING: 1250 - 2500 AMP AMBIENT THERMAL SETTING: 55'C

I

-----

I

-----

-----

REPLACEMENT KEEPER NUT

9-632004-503

REPLACEMENT AUXILIARY SWITCH

9-632005-501

REPLACEMENT SHUNT TRIP ( !28VDC)

-----

9-632006-501

REPLACEMENT UVR ( 128VDC)

-----

REPLACEMENT HANDLE WITH REPLACEMENT SCREW

-----

l -gl

~~~~

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MAGNETIC INST. RATING: 1250 - 2500 AMP

9-632004-502

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REPLACEMENT TRIP UNIT MAGNETIC INST. RATING: 1250 - 2500 AMP REPLACEMENT TRIP UNIT THERMAL/MAGNETIC INST. RATING: 1250 - 2500 AMP AMBIENT THERMAL SETTING: 55•c

9-632020-500

MAGNETIC INST. RATiNG: 1250 - 2500 AMP

THERMAL/MAGNETIC INST. RATING: 1250 - 2500 AMP AMBIENT THERMAL SETTING: 55•c

AUXILIARY SWITCH CIRCUIT BREAKER WITH; UVR KEEPER NUTS

CIRCUIT BREAKER WITH; KEEPER NUTS AUXILIARY SWITCH

9-632006-502

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CIRCUIT BREAKER WITH: KEEPER NUTS

9-632013-500

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9-632024-000

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2500 AMP

MAGNETIC INST. RATiNG: 1250 - 2500 AMP

AllXII 1ARY SWITCH

I

9-632020-000

9-63202!-000

CIRCUIT BREAKER WITH: SHUNT TRIP KEEPER NUTS CIRCUIT BREAKER WITH: UVR KEEPER NUTS CIRCUIT BREAKER WITH: UVR KEEPER NUTS

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AUXll 1 ARY SWITCH

9-632014-000

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9-632XXX-XXX

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A14180

BI016089 A14160 REFERENCE

QUANTITY

1 ...........

1 ...........

1 ....... .

1 ....... .

3 ...........

4 ...........

1 ....... .

1 ....... .

............

1 ....... .

5 ...........

1 ....... .

6 ...........

1 ....... .

7 ...........

1 ....... .

8 ...........

1 ....... .

PART NUMBER A14160 ........... .

A 14160-1 .......... .

A14160-2 .......... .

A14160-3 ......... .

A 14160-4 .......... .

A14160-5 .......... .

A 14160-6 .......... .

A 14160-7 .......... .

9-690004-000 ...... .

A 14162X 11 A ....... .

A 14162 ............ .

A14162A .......... .

A14162X1

......... .

A14162X1A ........ .

A14162X2

......... .

A14162X2A ........ .

A14162X3

......... .

A14162X3A ........ .

A14162X4

......... .

A 14162X4A ........ .

A14162X5

......... .

A14162X5A ........ .

A14162X6 ......... .

A14162X6A ........ .

A14162X7

......... .

A14162X7A ........ .

A14162X8 ......... .

A 14162X8A ........ .

A14162X9 ......... .

A 14162X9A A14162X10 A14162X10A ....... .

9 ...........

10 . . . . . . . . . .

11 . . . . . . . . . .

12 . . . . . . . . . .

1 ........

1 ........

1 ........

AIR . . . . .

. .................. .

A 14 160-8 .......... .

A 14160-9 .......... .

9-750500-069 ...... .

DESCRIPTION PLUG ASSEMBLY HOUSING COUPLING RING INSULATOR (INCLUDES TIPS) INSULATOR (WITHOUT TIPS) REPLACEMENT POWER TIP SET (2/0-4/0) REPLACEMENT GROUND TIP REPLACEMENT CONTROL TIP SET BRASS PACKING GLAND ASSEMBLY WITH OR WITHOUT HOSE TUBE (WITH ROPE PACKING) ALUM. PACKING GLAND ASSEMBLY WITH OR WITHOUT HOSE TUBE (WITH ROPE PACKING) BRASS PACKING GLAND ASSY. WITH GROMMET I. D. WITHOUT HOSE TUBE (0.80) (0.80) (0.62) (0.37) ALUM. PACKING GLAND ASSEMBLY WITHOUT HOSE TUBE WITH GROMMET I.D. (0.80),(0.80),(0.62),(0.37) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I. D. (1.56) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.56) BRASS PACKING GLAND ASSY. WITH HOSE TUBE WITH GROMMET I.D. (1.47) ALUM. PACKING GLAND ASSY. WITH HOSE TUBE WITH GROMMET I.D. (1.47) BRASS PACKING GLAND ASSY. (USE A 19162X2) ALUM. PACKING GLAND ASSY. (USE A 14162X2A) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.35) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.35) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.24 X .75 FLAT) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.24 X 0.75 FLAT) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (0.65), (0.65), (0.53), (0.597) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (0.65), (0.65), (0.53), (0.597) BRASS PACKING GLAND ASSY. WITH HOSE TUBE WITH GROMMET I.D. (1.56) ALUM. PACKING GLAND ASSY. WITH HOSE TUBE WITH GROMMET I.D. (1.56) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (0.82), (0.82), (0.74), (0.597) ALUM. PACKING GLAND ASSY WITHOUT HOSE TUBE WITH GROMMET I.D. (0.82), (0.82), (0.74), (0.597) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.78) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.78) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (0.66), (0.66), (0.495) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (0.66), (0.66), (0.495) PACKING GLAND GROMMETS (SEE FORM 2-288) ADAPTER HANDLE ROPE PACKING

BI016089

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A14181

BI016089 A14161 REFERENCE QUANTITY PART NUMBER 1 . . . . . . . . . . . . 1 ....... . A14161 ........... .

2 . . . . . . . . . . . . 1 ....... . A14161-1 ......... .

3 . . . . . . . . . . . . 1 ....... . A14161-2 ......... .

4....... .. . . . . ...... . A14161-3 ......... .

A14161-4 ......... .

5 ........... .

A14161-5 ......... .

6 ........... .

A 14161-6 ......... .

7 ........... .

A14161-7 ......... .

8 ........... .

A14163X2 ......... . <

A14163X2A ....... .

A14163X3 ......... .

A14163X3A ....... .

A14163X4 ......... .

A14163X4A ....... .

A14163X5 ......... .

A14163XSA ....... .

A14163X6 ......... .

A14163X6A ....... .

A14163X7 ......... .

A14163X7A ....... .

9 ........... .

10 11

.................. A14161-8 ......... . . . . . . . . . . . 1 . . . . . . . . A 14 161-9 ......... .

DESCRIPTION BRASS RECEPTACLE ASSEMBLY BRASS RECEPTACLE HOUSING BRASS CAP INSULATOR (INCLUDES TIPS) INSULATOR (WITHOUT TIPS) REPLACEMENT POWER TIP SET (2/0-410) REPLACEMENT GROUND TIP REPLACEMENT CONTROL TIP SET BRASS PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (0.80) (0.80) (0.62) (0.37) ALUM. PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET J.D. (0.80); (0.80); (0.62); (0.37) BRASS PACKING GLAND ASSEMBLY (WITHOUT HOSE TUBE) WITH GROMMET I.D.(0.65) (0.65) (0.62) (0.37) ALUM. PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (0.65); (0.65); (0.62); (0.37) BRASS PACKING GLAND ASSEMBLY (WITHOUT HOSE TUBE) WITH GROMMET I. D. (1.24 X 0.75 FLAT) ALUM. PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (1.24 X 0.75 FLAT) BRASS PACKING GLAND ASSEMBLY (WITHOUT HOSE TUBE) WITH GROMMET I. D. (1.56) ALUM. PACKING GLANDASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (1.56) BRASS PACKING GLAND ASSEMBLY (WITHOUT HOSE TUBE) WITH GROMMET I.D. (0.65) (0.65) (0.53) (0.597) ALUM. PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D.(0.65),(0.65),(0.53),(0.597) BRASS PACKING GLAND ASSEMBLY (WITHOUT HOSE TUBE) WITH GROMMET I.D. (0.66); (0.66); (0.495) ALUM. PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET (0.66); (0.66); (0.495) PACKING GLAND GROMMETS (SEE FORM 2-288) ADAPTER GLAND WITHOUT HOSE TUBE

BI016089

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( 0 53) '

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AlL771XI4 ( 0 62) '

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A.I4771XI7

Al4771XI6

GROMMET I D

GROMMET I D

GROMMET I 0 ( 0 80) '

GROMMET I D (! 25 X 75)

GROMMET I D

[ l 78)

( 0 80] '

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( 0 37)

(0 65)'

(0 65)'

(I 56)

(0 62)' 0 37)

AI4771X 8

GROMMET I D ( 0 66) ' ( 0 66 J ' ( 0 495)

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A14771

BI016089 15 16 17 18 19 20 21 22

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12 13 14 23 24

30 4 5 6 34 35 36 37

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LONG-AIIRIDOX CONTROL STATION ASSEMBLY, 81 0

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010461X6

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BI016089 REF I

2 3 4

5 6 7 8 9

10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41 42 43 44

45 46 47 48 49 50 51 52 55 56 57 58 59 60 61 62 63 64

PART NUMBER 01 1475X3 011476X2 491326 A8023-361 A8023-006 A8023-103 A8023-362 490939 490940 9148025125 A8000-003 A8006-401 A8006-603 A2539 A2538 A2541 A2540 A2537 A3188X12 A8019-067 A8006-600 A3460XI 015641 010916XI 9-80000 I -004 AI2397X2 A8006-200 19344XI5 011479 A8015-002 A8000-091 A8006-607 0-016637-013 0-004018-001 BI5350X52 0-023091-002 A3156X33 18019 A3190XI 0-004018-002 BI5350XI3 0-023091-004 0-021336-008 18021 A3190X2 0-004018-040 BI5350XI 0-023091-00 I 0-022866-000 18018 A3190 0-016641-001 A8028-318 9-631000-002 9-631000-003 A3156X33 18019 A3156X38 18018 016978XI 9-187050-307

DESCRIPTION

QTY

CONTROL STATION FABRICATION COVER ASSEMBLY COVER ASSEMBLY HEX HEAD CAP SCREW (STAINLESS STEEL) LOCKWASHER 3/8 (S.S.l FLATWASHER 3/8 (S.S.l HEX HEAD CAP SCREW (STAINLESS STEEL) SHAFT TUBING ROLL PIN 1/4 DIA X I 1/4 LONG HEX HD BOLT 1/4-20NC X I LG FLATWASHER 1/4 LOCKWASHER 1/4 MOUNTING CHANNEL TERMINAL BLOCK RETAINER CLIP RETAINER PLATE FUSE CLIP FUSE 10 AMP R.H.M.S. #8-32NC X 3/8 LG LOCKWASHER #8 ACCELERATOR MOUNTING PLATE SPEED SWITCH ACCELERATOR ARM WELDMT SET SCREW #8-32NC X 1/4 LG BALL ~OINT I/4-28NF HEX HEAD NUT I/4-28NF ALL THREAD ROD I/4-28NF ACCELERATOR SHAFT ROLL PIN 3/16 X I 1/4 LG HEX HD BOLT I/2-13NC X I I 4 LG LOCKWASHER 1/2 STUFFING BOX STRAIGHT GLAND GROMMET BUSHING CABLE 3 COND #14 (0.53 O.D.l HOSE CONDUIT 3/4" HOSE CLAMP #12 STRAIGHT GLAND GROMMET BUSHING CONTROL CABLE 30 C #16 (0.775 O.D.l HOSE CONDUIT I" HOSE CLAMP #20 STRAIGHT GLAND GROMMET BUSHING SOLENOID CABLE 2 C # 18 (0.291 O.D.l HOSE CONDUIT I /2" HOSE CLAMP #10 GLAND PLUG SET SCREW #I0-32NF X 3/4 LG RELAY I 10 VOLT DC RELAY SOCKET CABLE 3 COND #14 (0.53 O.D.l HOSE CONDUIT 3/4" CABLE 2 COND #16 HOSE CONDUIT 1/2" ISOLATOR RELAY ASSY SLEEVING

I

14 30 30 16

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4 4 8 8"

10 2 2 3 3 6 6

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2?

2 2.0" I

2 2 5 3 3 6 18' 15' 3 I I

2 13' 6' I

2 2 4 I

8'

2 2 6

SHT 2

2 2

LONG-AIRDOX

33' 31,

8' 7' 12"

CONTROL STATION ASSEMBLY, 810 lfl

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ISOLATOR RELAY ASSEMBLY WIRING DIAGRAM

1 I

~----------------------------------------~

NOTES: 1. THE INTRINSICALLY SAFE OUTPUT WIRING FROM THE ISOLATOR RELAY SHALL NOT BE INTERMINGLED WITH OTHER WIRING.

2. THE ISOLATOR RELAY SHALL BE GROUNDED USING A CONDUCTOR WITH NO LESS CAPACITY THAN A NO. 12 AWG WIRE.

6. ALL WiRiNG AND TERMINALS MUST BE LABLED FOR CORRECT CONNECTIONS.

7. THE NON-INTRINSICALLY SAFE TERMINAL STRIP MUST BE SEPERATED FROM THE 11\'TR!NS!CALLY SAFE TERMINAL STRIP

BY AT LEAST t'.

B. ANY CHANGES IN CIRCUITRY OR COMPONENTS

3. CIRCUITS CONNECTED TO THE NONINTRINSICALLY SAFE TERMINALS OF THE ISOLATOR RELAY SHALL NOT USE OR GENERATE MORE THAN 250 VOLTS R. M. S.

MAY RESULT IN AN UNSAFE CONDmON.

9. THE ISOLATOR RELAY ASSEMBLY MUST BE LOCATED INSIDE A MSHA CERTIFIED ENCLOSURE.

4. ALL INTRINSICALLY SAFE WIRING MUST BE PROTECTED BY FIBERGLASS SLEEVING AND MUST BE RIGIDLY MOUNTED.

10. THE CONNECTING CABLE BETWEEN THE ISOLATOR RELAY SYSTEM AND SWITCHES MUST EXIT THE MSHA CERTIFIED ENCLOSURE THROUGH A MSHA CERTIFIED CABLE GLAND.

5. THE INTRINSICALLY SAFE WIRING MAXIMUM

11 . THE INTRINSICALLY SAFE OUTPUT CiRCUIT CONSISTS OF SWITCHES (PANIC SWITCHES, ETC.) AND A 33K OHM RESISTOR. THE RESISTOR MUST BE LOCATED AS THE LAST ITEM IN THE CIRCUIT TO PROVIDE WIRE BREAK INDICATION THROUGHOUT THE CIRCUIT. SEE MACHINE ELECTRICAL SCHEMATIC OR WIRING DIAGRAM.

CONDUCTOR SIZE IS 16 AWG.

REfERENCE

aQANTifY

1

1

2.

3

4.

5

6.

7 8.

9 10.

11 12.

13 14.

. 1 4 . 4 4 . 1 6

. 6 1 . 1

1 . 1 . . . .

1/3 . 1/3 . .

PARt NUQBER 016978-1X1 . 016967. . . . .

1/4-20NC X 3/J. LG

.1/~

.....

1/4" . 016966X1.

...

f8-l2HC X 1/2 LG

.#8

....

0016166007 . 0016166016. .

9-347012-001 . 9-641000-095 • 9-187050-307 . 9-187050-307.

DE$CRJPTION

NOUNTIHG PAD .DC-DC CONVERTER HEX HEAD BOLT

SHT 1

.FUTWASHER

LOCKWASHER .ISOLATOR RELAY ROUND HEAD MACH SCREW .LOCKWASHER

TERNIMAL BlOCK ( 4) .TERMINAl BLOCK {8) WIRE, 12 GUAGE

LONG-AIROOX ISOLATOR RELAY f)SSEMBl-Y

DUAL CHANNEL \24VOC)

.NSHA EVALUATION TAG

fiBERGLASS SL£EVING . fiBERGLASS SLEEVING

OF 1

S

016978X1

BI016089 7 8

6

2

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4

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5

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$

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3

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• $

•

REFERENCE QUANTITY 1 ........ 1 2 ........ 8 3 ......... 1 4 ........ 1 5 . .... . . . 2 6 ........ 4 7 ........ 4 8 ......... 4 9 ........ 2

$

• $

PART NUMBER 011476X2-1 . ....

A8020-004 ......

9410000155 . ...

9410000157 . ...

013659 .........

013582X1 . .....

A8019-071 . .....

A8006-600 ......

4011229584 . ...

DESCRIPTION COVER PLATE DRIVE SCREW #4X3/16 CERTIFICATION PLATE IDENTIFICATION TAG SNAP SWITCH STANDOFF RHMS #8-32UNCX3/4 LOCKWASHER #8 PUSH BOTION OPERATOR

REV

I[J

2/93 71 955 SHT I

LONG-AIRCOX·

COVER ASSEMBLY ~

~

OF I

011478X2

BI016089 14

2

SECTION A-A 12 SEE NOTE 1

6

3 2

N01'ES

1.PRESS FIT REF. #12 IN PLACE THEN REAM TO 0.501 - 0.503 !.D. BUSHINGS 1.0. FINISH TO BE 63?

5

PC NO. 1 2 3 4 5 6 10 12 13 14 15 16

PART NUMBER 011477X3-1 9644012000 9644013000 9644012501 A4464X1 A642 9690023000 A9093-0ll 012142 9410000185 A8020-004 9808002012

DESCRIPTION COVER PLATE MASTER S\JITCH LIGHT S\JITCH PLAT~ S\JITCH ADAPTER LIGHT S\JITCH SHAFT S\JITCH HANDLE SHOULDER SCRE\J BRONZE BUSHING S\JITCH MOUNT CONTROL STATION TAG DRIVE SCRE\J MACHINE SCRE\J

NO. REQ'D.

SECTION 1 2 2 2 4 2 2

8-B SHT 1

LONGmAUADOX ASSEMBLY, COVER

4 8 If)

"'

.......

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491326

OF 1

BI016089

35

20

17

19

------"fss;HHT I REV

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4-8

BI016089 9-621000-015 MOTOR ASSEMBLY QUANTITY REFERENCE 1 ............... 1 2 ............... 1 3 ............... 1 4 ............... 1 1 5 6 ............. 1 7 . .. . . . . . 1 1 8 . .. .. . . .. ..

9 ................ 1 10 ............. 1 11 " ......... " 8 12 ........... 4 13 .......... 1 14 . . " ....... 1 15 ............ 1 16 ............. 1 17 ............. 1 18 " .......... 1 19 . " ......... 1 20 ............ 1 21 ........... 4 22 "' ....... " 4 28 ......... 2 29 ............ 10 . .....

30 . . .. .. . . . 10 ......

1 31 32 " ........ 6 33 .......... 6 34 .......... 1 35 ........ 1 1 36 . . . .. . .

1 37 ...........

2 38 39 ........... 4 40 ........... 4 1 41 .............

42 ............ 1 43 ........... 1 44 . . . . . . . 16 ....

45 . .. . . . . . 16 .. " .

46 .......... 2 2 47 48 .......... 1 49 ........... 1 1 50 ..........

1 " .............

1 51 ...........

52 .......... 1 53 " ........... 2 """

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PART NUMBER 9-621008-501 9-621008-502 . ..

9-621008-503 . ..

A4159-119 ......

A2400X119-101 9-621015-587 . ..

9-621008-508 ...

9-621008-509 ...

A2400X119-41 . .

A2400X119-11 . .

A3154X64 . . . . .

A3155X31 . ..........

A2400X94-63 . ..

A4160-71 .........

A2400X119-17 . .

A2400X94-18 9-621001-520 9-621001-524 9-621008-525 9-621015-526 9-621007-527 9-621008-529 9-200000-037 9-801004-008 9-197000-025 A8006-411 ..... " 9-801008-020 . . .

9-197000-050 . ..

A2400X56-77 . ..

A2400X 112-40 . .

A2400X94-39 A2400X94-38 A2400X94-89 9-801006-0 14 9-197000-375 A4160-70 . ...... "' .

A2400X94-87 A2400X73-63 9-801008-024 9-197000-050 9-801008-024 9-200000-050 A2400X94-90 A8018-057 ......

010680-21 . ......

A 10550X10-25 . .

A2400X94-92 . ..

9621008-585 . ....

A2400X94-88 . .. ~

DESCRIPTION ARMATURE (COMPLETE) ARMATURE COIL SET COMMUTATOR SEAL, BE BALANCE RING ROCKER CLAMP ARMATURE CORE ARMATURE SHAFT INSPECTION COVER BEARING END CAP, FE BRUSH BRUSH HOLDER SNAP RING, BE BEARING, BE ROCKER RING ROCKER LOCK BOLT FAN FRAME BRACKET-BE BRACKET-FE FIELD COIL INTERPOLE COIL 3/8 HIGH COLLAR WASHER 1/4 NC X 1/2 CAP SCREW 1/4 LOCKWASHER WASHER 1/2 NC X 1 1/4 CAP SCREW 1/2 LOCKWASHER EYEBOLT PLUG PACKING GLAND GLAND NUT GLAND CLIP 3/8 NC X 7/8 CAP SCREW 3/8 LOCKWASHER BEARING, FE KEY, SHAFT SNAP RING FE 1/2 NC X 1 1/2 CAP SCREW 1/2 LOCKWASHER 1/2 X 1 1/2 CAPSCREW 1/2 HIGH COLLAR LOCKWASHER CASTLE NUT COTTER PIN 1/8" X 2 1/2" MOTOR GEAR (REF.FOR UN-A-HAULER) MOTOR GEAR (REF FOR UN-A-TRAC) 0-RING FAN MOUNT 0-RING

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BI016089

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BI016089 9-621000-001 MOTOR ASSEMBLY REFERENCE . . .. . . 1 . . . . . ..

2 . .. . . . .

3 . . . . . .. 4 ...... " . 5 . .. . . . .. 6 . . . . .. .. 7 ......... 8 ........ 9 ......... 10 .......... 11 ........... 12 ......... 13 ........ 14 ........ 15 ....... 16 ~

.. .. .. .. . . . . . . .. .. . .

. . ".

....... .....

"

..

...........

........ . .. .. . . ..

.. . . .. .. . . .. .. ... . .. .. . .. .. .. .. . . .. .. .. .. . . . .. "

.......... . .. .. . .

.

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. . ..

...... ........

. .

. .. .. .. .. .. .. . .. .. ..

. . .. . .......... .......... .......... ......... ........ ......... ... ., ...... ............

.......... ...........

QUANTITY 1 1 1 1 1 4 8 1 1 4 1 4 4 1 1 1

. ... . . ... .. . . . ..

17

"

18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

44 45 46 47

.......... ......

1

..........

2 2 1 1 1 1 2 1 1 1 1 1 1 8 8 A/R AIR A/R A/R 6 2 8 4 6 4 6 1 1 1

... ...

...

PART NUMBER 9-621 00 1-600 ...

A2400X119-11 ..

A4160-70 ............

9-621001-526 ...

A2400X119-17 . .

A3155X32 ..........

A31 54X61 .........

9-621001-503 9-621001-508 9-621001-529 A2400X11-77 9-621001-524 9-621001-527 9-621001-502 9-621001-520 A2400X 119-1 09 ..

.......................

A2400X119-110 .. ..

"

..................

A2400X73-87 . ..

A2400X94-18 . ..

A2400X119-1 01 A2400X119-41 . .

A2400X119-38 ..

A2400X 119-40 ..

A2400X 119-1 02 .

A2400X 119-103 A2400X119-104 .

A2400X119-25 ..

A4160-70 .......

9-621001-509 ...

A2400X 119-39 ..

9-801008-028 ...

9-197000-050 ...

A2400X 1 19-1 07 A2400X 119-1 08 9-80 1004-008 9-197000-025 9-801008-024 9-801006-032 9-200000-050 9-801006-014 9-801 008-020 9-197000-375 9-197000-050 9-621001-501 A2400X119-7 9-621008-585

DESCRIPTION SPLINED INSERT BEARING CAP END, FE BALL BEARING, FE BRACKET, FE ROCKER RING BRUSH HOLDER BRUSH COMMUTATOR ARMATURE CORE INTERPOLE COIL EYEBOLT FRAME FIELD COIL ARMATURE COIL FAN GLAND CLIP PACKAGE (CABLE SIDE) GLAND CLIP PACKAGE (PLUG SIDE) ROCKER LOCK CLIP ROCKER LOCK BOLT BALANCE RING INSPECTION COVER GLAND NUT PLUG COTTER PIN SLINGER WAVE WASHER BRACKET BACK END BALL BEARING, FE SHAFT PACKING GLAND HHCS LOCKWASHER BALANCE WEIGHTS BALANCE WEIGHTS HCS LOCKWASHER HHCS HHCS HIGH COLLAR LOCKWASHER HHCS HHCS LOCKWASHER LOCKWASHER ARMATURE COMPLETE COMMUTATOR SLEEVE FAN MOUNT (NOT SHOWN)

••

•

•

BI016089

012254 REFERENCE

QUANTITY

1 ....... .

2 ..... . .

3 . . . . . . . ..

4 5 6 7 8 9

.........

...........

.......... ............ .......... ..............

1 ...

10.0 ...

8.0 .....

1 1 2 1 1 2

SR FUEL GAGE

PART NUMBER 9651000000 A3156X33 18019 . ....

0004018001 . ...

B15350X52 .. ....

0023091002 .. ....

0016637013 . ...

A8028-318 ......

A3190X1 . ..........

DESCRIPTION S-R FUFL GUAGE 14-3C TYPE SO CORD 3/4" CONDUIT HOSE STRAIGHT GLAND GROMMET, CHINA BUSHING STUFFING BOX,CHINA SET SCREW UNF #10X3/4 LG HOSE CLAMP, #12

BI016089

REFERENCE QUANTITY 1 . . . . . . . . 1 . ....

2 . . . . . .. . .. 4 . ....

3 . . . . . . . . 2' . . .. . .

2' . .....

4 . ... . .. .

5 ........... 6 . .....

6 ......... 4 . .....

7

. .. . . . . . .

8 ..... . . .

9 . . . .. . .. .. .

10 .........

11 .......

6

. ..

...

... .. .. ...... ..

6 ......

2 . ....

4 4

PART NUMBER A 15331 .............

A14281X1 .........

A3158X13-R ....

A3158X13-B .......

A8000-002 ......

A8019-095 ......

A8006-603 .......

A8006-601 .......

B14540X1 ........

A 14282 .........

A 14284 .........

DESCRIPTION LIGHT.CONVERT. HEADLIGHT ASSY. (LESS GLANDS) RED BRAIDED WIRE BLACK BRAIDED WIRE 1/4NCX3/4 BOLT GR5 10-24X1/2 MCH SCREW 1/4 LOCK WASHER NO. 10 LOCKWASHER HEADLIGHT ADAPTER PLATE GLAND-STRAIGHT STEEL PLUG-PACK.GLD.

I

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10/94

lsHT 1

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\[IJLONG-AIRDOX OCENCO HALOGEN LIGHT KIT

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BI016089

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TO NEW LIGHTS

A2

AI

LA

------~--------B•j LB

TO NEW LIGHTS

Bl

LIGHT SWITCH

CONNECTIONS FOR UNITS WITH BATTERY RECHARGE SENSORS

ALT CONNECTION FOR UNITS WITHOUT BATTERY RECHARGE SENSOR BSI I I I

•

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RED

I I I I

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MASTER: SWITCH :

POS ~·

•-----,\

r-----1-----1-----

:l l' ""',....------., I

--- GRN --- BATTERY RECHARGE GRN - - - - - - - l SENSOR

r

_./....__ _ _ _....J

BLK ------''':'"",+---+----.. '

IN

OUT

DC DC CONVERTER I

I

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L __ _

I

j

- - BLK ________

ALL CONNECTIONS MADE INTERNAL TO CONTROL STATION

REV

•

SHT

I

OF

I

LONG-AIRDOX·

LOW VOLTAGE LIGHTING INSTALLATION CI3524-X8

~

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FORM NO.

2- 292

BI016089

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REV 10/90 56195 SHT 1

lliJLONG-ADROOX LIGHT CONVERTER

A15331

OF 1

BI016089

12

21

17

3

NOTE· USE ABOVE CONFIGURATION AS REQUIRED.

16

REFERENCE

QUANTITY

1 ........

1

2 ........

1

3 ........

4 ........

1 1

5 ........

1

6 ........

7 ........

1 2 2 2 8 4

8 ........

9 ........

10

11 12 13 14 15 16 17 18 19 20

4

21

2 2 2 1 2 1 4 A/R A/R

22

AIR ...

PART NUMBER A14281-1 ...... .

A14281-2 ...... .

A14281-3 ...... .

A14281-4 ...... .

A14281-5 ...... .

A14281-6 ...... .

9-808000-006 .. .

9-197000-006 .. .

A14281-7 ...... .

9-197000-025 9-801 004-008 9-80 1004-0 14 9-801005-032 9-202000-313 9-197000-313 A14281-8 ...... .

9-80 1004-0 12 .. .

A14281-9 ...... .

9-171004-019 .. .

A14282 ........ .

A14283 ........ .

A14284 ........ .

DESCRIPTION HOUSING COVER REFLECTOR MTG. BRACKET REFLECTOR (BULB) ASSEMBLY SOCKET LENS 6-32X3/8" PAN HEAD MACHINE SCREW #6 LOCKWASHER LENS RETAINER 1/4 LOCKWASHER 1/4-20X1/2 HEX HEAD CAP SCREW 1/4-20X7/8 HEX HEAD CAP SCREW 5/16-18X2 HEX HEAD CAP SCREW 5/16 FLATWASHER 5/16 LOCKWASHER MOUNTING PADS 1/4-20X3/4 SOCKET HEAD SET SCREW CERTIFICATION PLATE #4X3/16" DRIVE SCREW STRAIGHT PACKING GLAND 90° PACKING GLAND STEEL PLUG

REV

m

SHT

I

OF

I

LONG-AIROOX·

HEADLIGHT ASSEMBLY

A14281 X1

BI016089

4 3

2

5

VEW A-A

FRAME (REF)

4

(REF) RESET LEVER

3

YEW B-B

REFERENCE QUANTITY 1 ........ 1 2 ........ 2 3 .......... 2 4 .......... 2 5 ......... 2

PART NUMBER A 12116X12 . .....

A3160 ..........

A3161 . ............

A8018-118 . ......

A8022-004 ......

DESCRIPTION PUSH PULL CABLE CLEVIS CLEVIS PIN COTTER PIN 3/32 X 1 1/2 JAM NUT 3/8 NF

REV 7/90 552 15 SHT I

[[I

OF I

LONG-AIRCOX·

BREAKER RESET CABLE INSTALLATION, 828

010178X1

BI016089 BI016089-00-00-EN_2B

·~

BI016089 20

19

21

SECTION A-A 2

18

17

SHT 1

8288 COMPOSITE MACHINE

~ N

017001X1A

OF 2

BI016089

017001X1A QUANTITY REFERENCE 1 ····················· 1 ................. .

2 ····················· 1 ................. .

3 ..................... 1 ................. .

6 ..................... 1 ................. .

7 ..................... 2 ................. .

8 ..................... 2 ................. .

10 ................... 8 ................. .

PART NUMBER DESCRIPTION 017145A •••••••••••••••••••• FRONT FRAME ASSY 828B 017150A.................... REAR ASSY 828B 016779 ...................... BEARING, BALL 016819 ...................... MOVING ASSEMBLY 9019000134 .............. BEARING, SPHERICAL 010179 ...................... FLANGE, RETAINING 9165000112 .............. 0-RING SEAL 12 ................... 1 ................. . 016820 ...................... SPACER 13 ................... 2 ................. . 016818 ...................... PIN, PIVOT 14 ................... 2 ................. . 010176 ...................... NUT, RETAINING-CENTER SECTION 15 ................... 2 ................. . 9142037500 .............. PIN,COTTER 16 ................... 12 ............... . 9123021610 .............. LUBRICATOR 391 1281 005 17 ................... 1 ................. . 011596 ...................... STEERING FRAME LOCK 18 ................... 2 ................. . 011603 ...................... PIN, HITCH 19 ................... 1 ................. . 017143 ...................... STEERING CYLINDER ASSY 20 ................... 4 ................. . 010174 ...................... PIN, STEERING CYLINDER 828 21 ................... 4 ................. . 016367 ...................... SPACER 22 ................... 4 ................. . 010175 ...................... SPACER, STEERING CYL PIN 828 26 ................... 1 ................. . 017142 ...................... FINAL FINISH 27 ................... 3 ................. . 015269 ...................... GLAND PLUG TACK-WELD BAR 400 ................. 5 ................. . 21197 ........................ OIL, EXXON NUTO H68 HYD

•

•

•

BI016089 I

OJ3

REF

6

4

2 REF

12

13

14

15

5

[g) @] 5

II

SEC110N B-B

rn 7

3 REF

16

REF

SECTION D 8

m

9

m

SECTION c-c

NOTES:

OJ ~o~~T9BA~bL8E~R~~~If~O~ ~6Rw~~~P~~EB~~~IN~Pe6AO~N~HE

•

Gil t~~~Y 4 TOT6~60E2t6 ~g 0 B~~LF~EARING (]]

SHT 2

MOUNTING BOLTS

~~~C~I~~A~0~8E(~~~I~~T 1~~9E~0 ~Xe~Go~~F

6

LONG·AIRDOX

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PLACE BEARING RETAINING FLANGE REF 8~ IN POSITION ~~0 EL Ta EL§4~TTO MOUNTING B LTS ( EF 9) 8 98 6

@]

APPLY L9CTITE 271 TO MOVING ASSY MOUNTING BOLTS (REF I I TORQUE TO 300 LB FT

828 COMPOSITE MACHINE

6

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~ N

017001X1A

OF 2

BI016089

18.--J

3

RELIEF VALVE AND FITTINGS INSTALLATION FOR LEFT SIDE

RIGHT SIE SHOWN

HT 1 NOTE: EXCEPT FOR ORIENTATION OF (AND FITTINGS ON) RELIEF VALVE. PARTS ARE IDENTICAL ON EACH DRIVE INSTALLATION, DRIVE

CLEAN ALL MOUNTING SURFACES BEFORE INSTALLATION OF THE DRIVES It)

0>

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010663X3A

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BI016089

010663X3A REFERENCE QUANTITY 1 •••••••••••••••••••••• 2 •••••••••••••••••• 3 ••••••••••••••.••••••• 2 •••••••••••••••••• 4 ...................... 2 ..................

5 •••••••••••••••••••••• 2 •••••••••••••••••• 6 •••••••••••••••••••••• 2 •••••••••••••••••• 7 •••••••••••••••••••••• 36 •••••••••••••••• 10 •••••••••••••••••••• 2 ••••••••••••••••• 11 •••••••••••••••••••• 2 •••••••••••••••••• 12 •••••••••••••••••••• 1 •••••••••••••••••• 14 •••••••••••••••••••• 2 •••••••••••••••••• 15 •••••••••••••••••••• 2 ••••••••••••••••• 16 •••••••••••••••••••• 2 •••••••••••••••••• 18 •••••••••••••••••••• 4 •••••••••••••••••• 19 •••••••••••••••••••• 1 •••••••••••••••••• 23 •••••••••••••••••••• 36 ••••••••••••••••

PART NUMBER DESCRIPTION 0 12348X2 ••••••••••••••••• W9 WHEEL END W /4 PLNT CR 010680X3 ••••••••••••••••• PINION, GC-8 W /W9 13.58 H1205 ...................... VALVE, RELIEF 111029X2 ••••••••••••••••• ADPT, 45D SVL 1/4"MJICX1/4FJIC 9621000015 •••••••••••••• MOTOR 25HP 110DC XMC2812AY 9750500068 •••••••••••••• ROPE PACKING 1/4" H744X13 ••••••••••••••••••• CONNECTOR, MALE 1/2" 111013X6-1 •••••••••••••• CONNECTOR, JIC-ST. THD LONG 0930008045 •••••••••••••• HOSE ASSEMBLY A3190X6 •••••••••••••••••• CLAMP, HOSE #24 H1144X2 ••••••••••••••••••• ADAPTER, STG THREAD 111013X4 ••••••••••••••••• ADAPTER, STR 1/4"MORX 1/4MJIC 1110 15X6 ••••••••••••••••• ADAPTER, 900D 3/4-16 JIC TO 0930008045 •••••••••••••• HOSE ASSEMBLY 9750500069 •••••••••••••• ROPE PACKING 3/8"

•

•

•

BI016089

31

25

8

24 10

I I

I

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I

~

12

30

18

l

50

23

-~

51

62 BRAKE PACK KIT INCLUDES ITEMS

13, 14, 15.,16, 17, 20 AND o I ·

REV 17

OF I

rtl LONG-AIRDC X·

20

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REDUCER ASSEMBLY NOTEAPPLY LOCTITE #515 SEALANT TO SURFACES AT ASSEMBLy ¢

~

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010680X3

BI016089 010680X3 GEARCASE ASSEMBLY REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 1 9-143000-050 PLUG, PIPE 1/2 NPT 2----------------- 2-------------0 10680-16------------- PIN, ESCUTCHEON 3 1 010680-2 SPACER, GEAR 4----------------- 1-------------0 10680X3-3---------- GEAR-2ND STAGE 5 1 010680-4 CASE-MOTOR END 6----------------- 1-------------01 0680X3-5----------- GEAR, PU M P-Oll 7 1 9-863004-008 SCREW, SOC. HD. SET-SELF LOCKING 8----------------- 1-------------010680-6--------------- PLATE, BEARl NG SUPPORT 9 1 010680-7 SPACER, PUMP 10--------------- 2-------------01 0680-8--------------- PIN, DOWEl 11 1 010680-9 PLUG, MAGNETIC 1/2 NPT 12--------------- 1-------------0 10680-1 0------------- PUMP 13 9 010680-11 DISK, STEEL-BRAKE 14--------------- 8-------------010680-12------------- DISK, FRICTION-BRAKE 15 1 010680-13 PISTON,BRAKE 16--------------- 1-------------* * A4159-161--------- SEAL 17 1 **A4159-162 SEAL 18--------------- 1-------------0 10680-14------------- "0" Rl NG 19 12 9-863006-024 SCREW, SOC. HD.-SELF LOCKING 20--------------- 1-------------0 10680-1 5------------- SPRING ASSEMBlY-BELLEVILLE 21 1 010680-17 SUN PINION SHAFT 22----------------AS REQ'D- 010680-18------------- SHIM (.025) SCREW, HEX HD.-SELF LOCKING *23 4 A8002-036 24----------------1-------------0 10680-19------------- CASE-BRAKE END 25 1 **A4160-101 BEARING, SPHERICAL 26--------------- AS REQ'D- 010680-20A----------- SHIM (.005) 010680-20B SHIM (.010) 010680-20C----------- SHIM (.025) 27 1 010680-21 PINION, INPUT 28----------------1-------------A2400X94-90--------- NUT HEX SLOTIED 29 1 010680-22 WASHER 30--------------- 1-------------9-135112-200--------- NIPPLE, PIPE 31 1 010680X3-23 PINION-2ND STAGE 32--------------- 1-------------9-119050-125--------- KEY 33 1 010680-24 SPACER, GEAR * * 34------------ 1-------------A4160-1 02------------- BEARl NG SPHERICAL *35 5 A8002-060 SCREW, CAP-HEX HD.-SELF LOCKING 36----------------1-------------01 0680-2 5------------- CLAMp I BEARl NG 37 1 010680-26 GEAR-1STSTAGE 38----------------2-------------9-841 00 5-0 16-------- SCREW, CAP-SOC. HD.-SELF LOCKING **39 1 A4160-103 BEARING, SPHERICAL 40----------------1-------------0 10680-27------------- PLATE, COVER (OM IT WHEN EQUIPPED WITH P.T.O.) 41 8 A8002-089 SCREW, CAP-HEX HD.-SELF LOCKING (OMITWHEN EQUIPPED WITH P.T.O.) * 42--------------8-------------A8002 -092------------- SCREW HEX HD. SELF-LOCKING (USED ONLY WHEN EQUIPPED WITH P.T.O.) 43 1 010680-28 VENT 44--------------- 1-----------·· 0 10680-29------------- Nl PPLE PIPE-SPECIAl 45 1 010680-30 "O"RING 46--------------- 1-------------0 10680-31------------- NUT HEX (SPE Cl A l) 47 2 9-217008-008 FEMALE ELBOW 1/2 NPT /1/2 JIC MALE 48--------------- 1------------010680-32------------- SPACER, SUN PINION SCREW, CAP-HEX HD.-SELF LOCKING 49 5 A8002-156 50--------------- 4------------ 9-863010-088--------- SCREW, CAP-SOC. HD.-SELF LOCKING 51 1 010680-33 CLAMP, SPRING 52--------------- 1-------------0 10680-34------------- Dl PSTI CK 53 1 010680-35 SPACER, THRUST 54--------------· 1-------------010680-36------------- CAPLUG (CATALOG #5) 55 . 1 010680-37 CAPLUG (CATALOG #8) 56--------------- 1-------------01 0680-38------------- PLAIN WASHER 57 1 H552X4 STREET ELBOW 1/2 NPT 58----------------1-------------9-143000-100--------- PLUG, PIPE 1" NPT 59 . 2 A8002-155 SCREW, CAP-HEX HD. SELF-LOCKING 60--------------- 1------------010680-1--------------- BEARING & SEAL KIT 61 8 010680-39 WAVE SPRINGS 60--------------- REF-------- 01 0680-40--------------BRAKE SPACE KIT (INCLUDES ITEMS 13, 14, 15, 16, 17, 20, 61) *APPLY LOCKTITE AT ASSEMBLY ** INCLUDED WITH ITEM #60 I

I

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BI016089

2

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II

\

13___--\

REFERENCE QUANTITY 1 ........ 1 2 ........ 1 3 ........ 1 4 ........ 1 5 ........ 1 6 ........ 1 7 ........ 1 8 ........ 1 9 ........ 1 10 . . . . . . . 1 11 . . . . . . . 1 12 . . . . . . . 1 13 . . . . . . . 1

PART NUMBER 010677-18 ..... .

010677X2 ..... .

010677-3 ...... .

010677-4 ...... .

010677-5 ...... .

010677-6 ...... .

A4160-100 ..... .

012348X2-3 .... .

9-003187-000 .. .

9-003187-500 .. .

A4159-135 ..... .

012348X2-4 .... .

010677-13 ..... .

DESCRIPTION 0-RING PLANET CARRIER ASSY. RETAINING RING LOCKNUT LOCKWASHER TONGUED WASHER BEARING WHEEL HUB AND RING GEAR ASSY BEARING CONE BEARING CUP SEAL SPINDLE MAGNETIC PLUG

REV

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[[I LONG-AIRDOX· WHEEL END ASSEMBLY

012348X2

BI016089 25

24

23

\

•

2! APPLY ADHESIVE SIDE TO BOTTOM OF COVER

20

AP~LY ADHESIVE SIJE TO BOTTO~ OF COVER

25

24

23

SHEET 2

•

REFERENCE QUANTITY 1 .............. 2 2 ............. 2 3 . ........... 2 4 ............... 2 5 ............ 2 6 ............... 2 7 .............. 2 8 ............ 2 9 ............ " 2 10 .......... 2 11 ........... 2 12 ........... 2 13 .......... 12 14 . . . . . . . 12 15 . . . . . . . 24 . . . ..

16 . . . . . . . 24 . . . .

17 .......... 2 18 .......... 8 19 . . . . . . . 8 20 . .. . . . . . 4 21 . . . . . . . 2 22 . . . . . . . 1 23 . . . . . . . 2 24 . . . . . . . 1 25 ........... 16 . ......

PART NUMBER D11051X1 . ........

010506 . ...........

A4158-95 . ..........

A4157-122 . .........

A4158-96 . .........

A4157-123 . ........

A4159-122 . .........

A8006-420 ......

B4018 ..............

9-142037-500 . ..

9-123021-610 . ..

A11049 .........

9-801 006-0 16 . ..

9-197000-037 ...

A8003-183 ..........

A8006-502 .........

010545X1 . .......

A8000-090 ......

9-202010-050 ...

010682X1 ........

010682X3 ...........

011450 ...............

012201 ................

9-7 50 500-042 ...

A8001-089 ......

DESCRIPTION SPINDLE HUB FOR828 CUP BEARING CONE CUP BEARING CONE SEAL FLATWASHER RETAINING NUT COTTER PIN LUBRICATOR CAP PLATE 820 HUB FSR CAP SCREW LOCKWASHER BOLT FLATWASHER HARDENED FRONT COVER, 828 BOLT PLAIN WASHER ISO-DAMP PAD ISO-DAMP PAD REAR COVER WELDMENT GEARCASECOVER,GC8 LOCKTITE # 515 BOLT

REV 8/90 561 16 SHT I

•

SPINDLE INSTALL

I

HUB ON

011487

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FRAME (REF l

SEE NOTE 2 7

15

SEE NOTE I I I

9

13

011467

BI016089

PC #

1 2 3 4

5

PART NUMBER

DESCRIPTION

A97X159F 013334 013332X1 013583 A4354

\JHEEL ASSY 38 X 16-15 FENDER INSTALLATION ASS~ HIGH FALSE BOTTOM REAR SECTION INSTALLATION \JASHER

QTY 4

1 1

98

SHT 1

•

lONG·AIRDOX INSTALLATION, WHEEL 10

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017278X1

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NOTE. TREAD STYLE MAY VARY

REFERENCE QUANTITY 1 ........ 1 2 ........ 1 .....

PART NUMBER A25X89 ........

9-432000-001 . . .

DESCRIPTION TIRE38X16-15 WHEEL ASSEMBLY

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A87X168F

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REFERENCE

QUANTITY

1 2 3 4 5

........ ........ ........ ........

........

1 1 1 1 1

6 7

........ ........

1 11

8

........

11

....

PART NUMBER 010194 ........ .

D11097X1 ..... .

010195 ........ .

A5026 ......... .

A5025X5 ...... .

010136X1 ..... .

A8004-049 ..... .

A8043-008 ..... .

7

DESCRIPTION WHEEL WELDMENT LOCK RING 1450X15 RING FOR 11.50X15.0 WHEEL 0-RING TR #511 TIRE VALVE OUTSIDE LOCKRING HX SOC HD 3/8X1 1/4 NC 3/8 HI-COLLAR WASHER

REV

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WHEEL ASSEMBLY

·- 432000- 001

BI016089

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2

12 I I 10

4 3

8

14

16 15

9

3

18

17

18

12 II 13

18

7 22

21

25

24

25

6

DETAL A 27

28

23

SEE DErAL B

NOTES· I . USE ADHESIVE STRIP TO ATTACH ISO-DAMP PAD TO HOLD DOWN STRAP.

26

DETAL B

REV

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PUMP DRIVE INSTALLATION ~

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013618

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013596 QUANTITY REFERENCE 1 ........ 1 2 ............ 1 3 " .......... 7 4 ........... 4 5 .......... 2 6 . . . . . .. . .. 1 7 ... . . . . . 1 8 ......... 1 9 .. " ...... 1 10 ........ 2 10 ....... 2 11 ......... 2 12 ....... 2 13 . . . . . . .. 1 1 14 * • " • • • 15 .. . .. . . . . 1 16 ......... 1 17 ........ 1 18 . .. . . . . . 3 19 . . . .. . . . 1 20 . . . . . .. . 1 21 . . . . . .. 2 22 . . . . . . . 1 23 . . . . . .. . 1 24 . . . . . . . 1 25 . . .. . . . . 2 26 . . . .. . . . 1 27 . . .. . . . .. 12.0 ...

28 . . . . .. . .. 1 . ,. ..... a

~

PUMP DRIVE INSTALLATION PART NUMBER 9-621 000-00 1 . ..

9-500009-000 . ..

A8021-002 ...........

A8006-303 . ........

0-023091-047 . ..

B12144X8 .......

A3190X4 .........

013585 . ..........

013586 . .........

A8006-004 ......

A8006-203 . .......

A8006-607 . ......

A8006-405 ......

A8000-091 ........

A3160X1 ............

A3161X1 .........

A8018-118 ......

011483X1 . .....

011483 ............

H856X19 ..........

H856X20 .......

H726X3 ............

H857X11 ..........

H744X7 ........

H798-20X8 ......

9-385000-020 ...

9-271 000-020 ...

9-750450-006 ...

A8000-001 ........

DESCRIPTION MOTOR-PUMP PUMP 1/2X2 DOUBLE ENDSTUD 1/2NF LOCK NUT BUSHING GROMMET HOSE CLAMP #32 THREADED HOLD-DOWN ROD PUMP MOTOR STRAP 1/2NC NUT 1/2 UNF NUT 1/2 ID LOCKWASHER 1/2 ID FLATWASHER HEX HEAD 1/2 X 1 1/4 G5NC CLEVIS, 1/2" CLEVIS PIN, 1/2 X 1II COTTER PIN 3/32 X 1 1/2 ISO-DAMP PAD MOUNTING PAD STRAIGHT THD.90ELBOW ST. THO JIC 90 ELB HOSE END F.SWIVEL-20 SWIVEL NUT 90 EL-20 STR ADAPTER 1 1/4 SUCTION HOSE (1 1/4 X 8) HEAVY DUTY HOSE CLAMP JICCAP CHAIN BOLT 1/4 X 1/2 NC G5

BI016089

10

9

3

2

I

CONTROL LEVER ASSEMBLY

0 I 0

J

BELLCRANK ASSEMBLY

10

SECTION A-A

3 17

22 23

SECTION 8-8

STEERING LEVER ASSEMBLY

REV

8/93 72394 SHT 1

Ill LONG-AIRDOX INSTALLATION, CONTROL LEVERS SEE SHEET 2 FOR ASSEMBLY VIEWS

017113

OF 2

BI016089 8

11

8

4

25 6

7

26

24

CONTROL LEVER ASSEMBLY 13 15

11

5

21

5

12

21

I

14

STEERING LEVER ASSEMBLY

18

19

20

16

BELLCRANK ASSEMBLY

REFERENCE QUANTITY 1 ........... 1 2 ............ 2 3 ............ 3 4 ............ 1 5 ............. 3 6 ............ 1 7 ........... 2 8 ........... 1 9 ......... 5 10 ............ 4 11 ........... 4 12 ............ 1 13 ...... " 1 14 .......... 1 15 .......... 1 16 ......... 1 17 1 18 ......... 1 19 ......... 1 20 ............ 1 21 ......... 2 22 ......... 4 23 .......... 4 24 1 25 .......... 8 26 ........ 1 "•

a

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a

•

•

•

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•

•

•

PART NUMBER 013193 . ............

A8000-090 .. .....

A8006-607 . ......

013195 . ...........

9-148025-125 . ..

010554 . ..........

010555 . ..............

010557 ............

A15524 . ............

010092-6 .. ........

A8026-004 . ......

014338 . ............

014339 ..........

014340 ..............

016972 . ..........

010563 . .........

A8003-091 .........

A8006-004 . .....

A8006-405 . .....

A8006-407 . .......

A288X11 .. .......

A8000-061 . ......

A8006-403 .. .......

A 15563-2 .........

A8026-006 . .......

013192-1 . ......

.

.

DESCRIPTION CNTRL LEVER MOUNT WELD. BOLT1/2-13 UNCX1 1/2 ID LOCKWASHER CONTROL LEVER SHAFT ROLL PIN CONTROL LEVER WLDMT,STRGT CONTROL LEVER WELDM'T 150 RESET LEVER WELDMENT CONTROL LEVER LINK LEVER LINK BUSHING LUBRICATOR STEERINGSHAFT STEERING LEVER WELD STEERING ARM WELD WELDMENT, BELLCRANK PIVOT STUD HEX HD 1/2 13NCX11/4 1/2NC NUT 1/21D FLATWASHER 5/8 FLATWASHER PILLOW BLOCK BEARING 3/8NCX1 BOLT GR5 3/8 FLAT WASHER KNOB GREASE FITTING TUBING

OF 2

l.ONQ-AIRDOX INSTALLATION, CONTROL LEVERS

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017113

BI016089

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PC ;;.

PART NUMBER

1

C2359X3

~ARNING

2

1/4' X 1 114'

HHCS

3

3/9*

LOCK~

DESCRIPTION

GONG ASSEMBLY

ASHER

QTY 1 2 2

BI016089 .='1.='

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+ + +

7

II II

5

2

4

+ + +

6

ANGLE FLUSH AT BOTTOM 2

5

ANGLE FLUSH AT TOP

6

7 VIEW A-A

VIEW B-B

PC NO. 1

2 4 5

6 7

PART NUMBER 6201 6201 6704 A3232X1 0-022826-003 016965-1

DESCRIPTION ANGLE ANGLE HYD ASSY PANEL CLAMP TAPES 'WITCH RESISTOR

NO. REQ'D.

SHT 1

1

LONG-AIRDOX

1 1

2 2

ASSEMBLY, PANIC BAR

1

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SEAT ASSEMBLY <7'

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015478 REFERENCE

QUANTITY

1 2 3 4 5

........ ........ ........ ........ ........

1 1 1 1 1

6

........

2

7 8

........ ........

1 3

9 ........

10 . . . . . . .

3 2

11

.......

12 13 14 15 16

....... ....... ....... ....... .......

2 4 4 4 4 1

SEAT ASSEMBLY

PART NUMBER 015470 ........ .

015471 ........ .

015472 ........ .

C15474 ........ .

015475 ........ .

A8046-003 ..... .

B15476 ........ .

A8000-090 ..... .

A8006-607 ..... .

A8000-092 ..... .

A8006-405 ..... .

A8000-061 ..... .

A8006-403 ..... .

A8006-605 ..... .

A8006-003 ..... .

010071 ........ .

DESCRIPTION SEAT MOUNTWELDMENT SEAT BOTTOM PAN WELDMENT SEAT BACK YOKE WELDMENT SEAT BACK PAN WELDMENT HEADRESTWELDMENT SHLDR SCRW KNOB ASSEMBLY BOLT 1/2-13 UNC X1 1/2 ID LOCKWASHER BOLT 1/2 NC X1 1/2G5 1/210 FLATWASHER 3/8NCX 1 BOLT GR5 3/8 FLAT WASHER 3/8 LOCKWASH ER NUT HEX UNC 3/8-16 SEAT CUSHION ASSY

BI016089 3

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'REFERENCE QUANTITY 1 ..... . 1 2 .. ...... 3 3 .. .....

3 .....

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PART NUMBER 014343 . . . . . . . . .

AS000-090 . . . . .

A8006-607 . . . . . .

DESCRIPTION SEAT MOUNT WELD BOLT 1/2-13 UNC X1 1/2 ID LOCKWASHER

LONG-AIROOX SEAT MOUNTING MODIFICATION

014342

BI016089 16

7

0

22 23

0

12 II

9

II

10 13 14

15

24

6

4

0

BRAKE PEDAL ASSEMBLY

18

17

0

REV 5/93 72042 SHT

\1ft

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LONG-AIRDOX·

INSTALLATION, BRAKE PEDAL SEE SHEET 2 FOR VIEW A-A AND ADJUSTMENT PROCEDURE

OF 2

017112

BI016089 017112 REFERENCE QUANTITY 1 .. . . . . . 1 2 . .. . . ... 4 3 .............. 4 4 .. " ........... 1 5 ............... 1 6 1 1 7 . . . . . . .. .

8 . .. . .. . .. . . 1 9 .. .. . . .. .. . . 2 10 ............ 2 11 . . . . .. . . 2 1 12 . . . . . . .

13 . . . .. . . . 2 14 . .. .. .. .. . . 1 15 .............. 1 16 . . .. .. . .. .. 1 17 . . . . . . . 2 18 . . .. . . . .. 2 19 . .. .. . .. .. . 1 20 ............ 1 21 ............. 1 1 22 . .. .. . .. .. .

23 .. .. . . .. . . 1 24 . . .. . . .. . 1 1 25 . .. .. . .. .. . ~

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INSTALLATION, BRAKE PEDAL PART NUMBER 010550 A8000-093 ..........

A8006-607 ......

010551 .................

A8026-004 ......

010552 ................

A3159X1 ............

H935X6 ................

A8000-061 ............

A8006-605 ......

H855X6 ................

9-511 004-000 ...

H857X5 ...............

B5606X15-11 ...

A15524 .........

010092-6 ..............

A 11519X1 ...........

A8006-302 ............

A 1373X1 ..............

A8000-094 ......

A8006-004 ......

H855X8 ..............

H1144X1 ............

H1033X2 ..............

H855X5 ................ .......

c

........

DESCRIPTION 1 BRAKE PEDAL MT. WELDM T HEX HEAD 1/2NC X1 3/4 GR5 1/2 ID LOCKWASHER BRAKE PEDAL WELDMENT 1/4 ST.GREASE FIT. PEDAL SHAFT ROLL PIN 1/4 X 1 1/4 DEMODULATING VALVE 3/8NCX1 BOLT GR5 3/8 LOCKWASHER ST.CONN. ADP SHUTTLE VALVE FITTING BRAKE PEDAL LINK CONNECT. CONTROL LEVER LINK LEVER LINK BUSHING SPRING ANCHOR LOCKNUT 3/8 NF EXTENSION SPRING HEX HD 1/2 NC X 2 GR5 1/2NC NUT STRAIGHT THD.ADAPTER FLARE SWIVEL 37 STRAIGHT THREAD-JIC FITTING

BI016089

YEW A-A INSTALLATION: I. ACCELERATOR PEDAL MUST BE INSTALLED FIRST (SEE 010605XI).

2. INSTALL BRAKE PEDAL ASSEMBLY AS SHOWN. NOTE: INSTALL STOP BOLT (REF# 20) BEFORE PEDAL AND PEDAL SHAFT. BEFORE TEST AND ADJUSTMENT: 3. MAIN HYDRAULIC SYSTEM AND POWER BRAKE SYSTEM MUST BE COMPLETELY INSTALLED AND FUNCTIONAL. 4. FOOTBOARD MUST BE INSTALLED (SEE 010610).

5. ADJUST STOP BOLT (REF# 20) SO IT DOES NOT CONTACT PEDAL. 6. INSTALL 0-1000 PSI TEST GAUGE IN BRAKE ACTUATION LINE (CENTER PORT OF BRAKE VALVE) .

WARNING: MACHINE MAY ROLL OR TRAM WITH BRAKES RELEASED DURING TEST AND ADJUSTMENT PROCEDURE. CHOCK THE WHEELS BEFORE RELEASING BRAKES. TEST: 7. START PUMP MOTOR AND ALLOW ACCUMULATOR TO CHARGE (ACCUMULATOR PRESSURE 1350 - 1800 PSI).

8. RELEASE BRAKES BY PRESSING BRAKE RELEASE BUTTON. NOTE TEST GAUGE READING (BRAKE RELEASE PRESSURE: 900 - 1000 PSI REPLACE BRAKE VALVE IF PRESSURE IS INCORRECT).

ADJUSTMENT: 9. DEPRESS PEDAL FULLY. NOTE TEST GAUGE READING 10. REMOVE LINK (REF# 15), ADJUST CONNECTOR (REF# 14) AND REINSTALL LINK SO THAT TEST GAUGE READS 0 PSI WITH PEDAL DEPRESSED AGAINST FOOTBOARD. THE BACK OF PEDAL SHALL CONTACT COVER AT END OF TRAVEL. TURN CONNECTOR OUT (CCW) TO INCREASE PRESSURE, IN (CW) TO DECREASE PRESSURE WARNING: ACTUATING BRAKE WITH SIDE PLATE OR LINK BUSHING (REF# 16) REMOVED FROM LINK MAY DAMAGE LINK AND RESULT IN MALFUNCTION OR FAILURE OF BRAKE I I. DEPRESS PEDAL FULLY AND TIGHTEN JAM NUT (SUPPLIED WITH BRAKE VALVE) AGAINST CONNECTOR TO PREVENT ADJUSTMENT SHIFT. 12. ADJUST STOP BOLT (REF# 20) SO THAT MAXIMUM TEST GAUGE PRESSURE IS SLIGHTLY LESS THAN TEST READING (900 PSI MINIMUM) TO REMOVE EXCESS TRAVEL FROM PEDAL. TIGHTEN JAM NUT (REF# 21).

13 REMOVE TEST GAUGE. INSPECT ALL CONNECTIONS FOR LEAKS

REV 5/93 72042 SHT 2

Ill_

OF 2

LONG-AIRCOX·

INSTALLATION, BRAKE PEDAL

017112

BI016089

ACCELERATOR ROD ADJUSTMENT PROCEDURE I .

2.

3.

THE CONTROL STATION SPEED SWITCH SHOULD HAVE AN AUDIBLE "CLICK" AT EACH END OF THE SPEED SWITCH SHAFT'S TRAVEL. ADJUST THE ACCELERATOR ROD (PC 17) SO THAT THE LAST "CLICK" IS HEARD JUST PRIOR TO THE ACCELERATOR PEDAL (PC 4) STRICKING THE FOOTBOARD. ADJUST PEDAL RETURN THE STOP BOLT (PC 15) SO THAT THE FIRST "CLICK" IS HEARD IMMEDIATELY UPON DEPRESSING THE ACCELERATOR PEDAL 16

15

...

I

:---

l

r

I. -, - 1

~~~·· ~I

•

•P

I

-n

.......

I I

I

• •

,-

••-•

Jr

D

I

-

./

._ ____ . lit~------~-~-----~J

I

'

v

jj E..L

...

SPEED SWITCH SHAFT (REF) ..---- CONTROL STATION (REF)

I FRONT FRAME cJFJ

REV 2/91 570 19 SHT 2

OF 2

LONG-AIRCOX·

ACCEL. PEDAL ASSY. AND INSTALL., 828 SEE SHEET ONE FOR ASSEMBLY VIEWS

010806X1

BI016089

14

13 12

21 20 19

10

II

5

6

9 8 7

9 8

4

7

6 5

--------

0

REFERENCE QUANTITY 1 ........ 1 2 ........ 4 3 ........ 4 4 .. . .... . 1 5 .. ... .. . 2 6 ........ 2 7 ........ 4 8 ........ 4 9 ... ..... 4 10 . . . . . . . 1 11 . . . . . . . 1 12 " ...... 1 13 ....... 2 14 ....... 1 15 ........ 1 16 ....... 1 17 . . . . . . . 1 18 ........ 2 19 ....... 1 20 ....... 1 21 ........ 1

PART NUMBER 010547 . ........

A8000-091 . .....

A8006-607 ......

010548 ..........

A288X11 .......

A8026-001 . .....

A8000-062 . .....

A8006-003 . .....

A8006-403 ......

010549X2 ........

A8015-017 ......

A11519X1 ......

A8006-202 . .....

A1373X1 . ......

A8000-092 ......

A8006-004 ......

010579 .........

A12397 .........

A3160 ..........

A3161 . .........

A8018-118 ......

--------

DESCRIPTION PEDAL BOX WELDMENT HEX HEAD 1/2 X 1 1/4 G5NC 1/2 ID LOCKWASHER ACCELERATOR PEDAL WLDMT PILLOW BLOCK BEARING ALEMITE GREASE FIT. 3/8NCX11/4 BOLT GR5 NUT HEX UNC 3/8-16 3/8 FLAT WASHER ACCELERATOR ARM WELDMENT SAME AS 9-148025-125 SPRING ANCHOR 3/8NF NUT EXTENSION SPRING BOLT 1/2 NC X1 1/2G5 1/2NC NUT ACCELERATOR ROD ROD END3/8 CLEVIS CLEVIS PIN COTTER PIN 3/32 X 1 1/2

REV

\11

8/91 57930

SHT

I

OF

LONG-AIRDOX:

ACCEL. PEDAL ASSY. AND INSTALL., 828 SEE SHEET 2 FOR INSTALLATION VIEWS

2

010806X1

BI016089

QUANTITY REFERENCE 1 . .. . . . . .. . 1 2 . . . .. .. .. .. . 4 3 ............ 4 4 ........... 4 5 ........... 1 6 ............ 4 7 ............. 8 8 ........... 8

PART NUMBER 010528 .................

011828 ..............

85900 . ...........

A8018-021 . .......

0022927005 . ....

9171004018 . ......

A8003-180 ......

A8006-408 ......

DESCRIPTION CANOPY WELDMENT CANOPY MOUNT SMALL PIN ADJUST CANOPY 3/16X1 3/8COTIER PIN NAMEPLATE DRIVE SCREW BOLT 3/4 NC X 1 3/4 GR8 3/4 FLATWASHER

REV

SHT I

CANOPY ASSEMBLY 11'

~

010627

OF I

BI016089

10

9

~

~A

I

9

10

I I

~

A

10

9

DETAL 1

2 3

SEE DETAIL

I

4

SEE DETAIL

I

5

SEE DETAIL

I

14

8

7

12

~~:: SECTION A-A

6

SEE DETAIL

REFERENCE

I

QUANTITY

1 ........

2 ........

2 1

3

........

1

4 5 6 7

........ ........ ........ ........

1 1 2

8 9 10 11 12 13 14

........ ........ ....... ....... ....... ....... .......

2 19 27 ... .

12 ... .

4 4 4 .....

1

PART NUMBER 016971 ........ .

010569 ........ .

010573 ........ .

010571 ........ .

016970 ........ .

010570 ........ .

A4387X1-1 .... .

012588X1 ..... .

A8000-090 ..... .

9-202010-050 .. .

011486 ........ .

A8000-091 ..... .

A8006-607 ..... .

A8000-187 ..... .

DESCRIPTION WELDMENT, FRONT COVER FOOTBOARD PEDAL BOX COVER HYD. ACCESS COVER WLDMT PLATE, HYD. ACCESS PANEL CONTROL STTN COVER WLDMT BRAKE END PLATE BUMPER BLOCK BOLT 1/2 -13 UNC X1 PLAIN WASHER COVER MTG. PAD HEX HEAD 1/2 X 1 1/4 G5NC 1/2 ID LOCKWASHER BOLT 3/4 X 3 1/2 NC

REV 6/93 72127 SHT

[[I

I

OF

I

LONG-AIRCOX·

INSTALLATION FRONT COVERS

017140

BI016089

13 12 8

13 12 9

13 12

13 12 3

4

13 12 5

13 12 2

0 0 7

12 13

10

12 13

II

I

12 13

12 13 6

14

~:: SECTION A-A

REFERENCE QUANTITY PART NUMBER 1 ........ 1 013493 ........ .

013494 ........ .

2 ........ 1 010530X1 ..... .

3 ........ 1 4 ........ 1 010531 ........ .

5 ........ 1 010532X1 ..... .

6 ........ 1 A4387X1-1 .... .

016988 ........ .

7 ........ 1 8 ........ 1 013341 ........ .

013342 ........ .

9 ........ 1 10 1 013343 ........ .

11 1 013344 ........ .

12 38 . . . . A8000-090 ..... .

13 42 . . . . 9-202020-050 .. .

14 2 A8000-091 15 2 .....-- A8006-607 ..... .

DESCRIPTION LEFT CYLINDER GUARD WELD. RIGHT CYL. GUARD WELD. PUMP MOTOR DOOR WELDMENT COVER, REAR SECTION COVER, REAR SECTION BRAKE END PLATE WELDMENT, REAR COVER ASSIST VALVE COVER ASSIST VALVE COVER ASSIST VALVE COVER ASSIST VALVE COVER BOLT 1/2-13 UNC X1 PLAIN WASHER HEX HEAD 1/2 X 1 1/4 G5NC 1/2 ID LOCKWASHER

r-----------~----------~ REV 6/93 72127 SHT I OF I

iiJ

LCNG-AIRCCX·

INSTALLATION REAR COVERS

017141

BI016089

4

3

2

+

+

++

CJ

+

+

-

+ +

+ + +

+ + +

+ + +

3

4

REFERENCE QUANTITY 1 . . . .. . . . 1 2 1 3 ..... . . . 8 4 ........ 8 •

•

•

10

••••

PART NUMBER 013333 .........

013333X1 A8000-090 ......

A8006-405 ......

•

10

••••

DESCRIPTION LEFT FENDER WELDMENT RIGHT FENDERWELDMENT BOLT 1/2-13 UNC X1 1/21D FLATWASHER

REV 10/90 56145 SHT I

[[I

OF I

LONG-AIRDOX·

FENDER INSTALLATION 38" TIRE

013334

BI016089

REF NO.

PART NUMBER

DESCRIPTION

I 2 3

011597 011598 011599

\JELDMENT. ROD \JELDMENT. CYLINDER MODIFIED HEX NUT

NO. REQD.

SHT 1

LONQ-ABRDOX STEERING. FRAME LOCK

011596

OF 1

BI016089

2

0 0 I

/

REFERENCE QUANTITY 1 ........ 1 2 ........ 1 .....

PART NUMBER 013583-1 . . . . . . .

013583-2 . . . . . . .

DESCRIPTION SIDE PLATE SIDE PLATE

REV I I /9 I 5842 SHT I

OF I

[[I LONG-AIRDOX· REAR SECTION INSTALLATION ~

~

013683

BI016089 11

12 6 11

12 6

+

VIEW 8-8

I

10 9

11

11

16 15

18

6

14

2

19

20 21

11

2

SECTION A-A

6 5

3 13 SHT 1

•

OF 2

LONG-AIRIDOX HIGH FALSE BOTTOM ASSEMBLY WITH H/0 CYL.

~ N

013332X1

BI016089

REF NO. I

2 3 4

5 6 7 8 9

10 I I

12 13 14 15 16 17 18 19 20 21

•

QTY.

PART NO.

DESCRIPTION

013330 013335 H929X3 010650XI A8000-098 A8006-607 All077 A8000-091 A8003-213 A8006-612 Cl5583 A8000-093 H744X4 012303 A8003-180 A8006-61 I 013331X2 A8000-092 012850XI-I Cl4946-4 A8051 -030

FALSE BOTTOM WELDMENT 828 EJECTOR BLADE WELDMENT 828 EJECTOR CYLINDER EJECTOR CYLINDER LUG HHCS (1/2-13 UNC X 3 LG. GR 5) LOCKWASHER (1/2) EJECTOR BLADE WIPER HHCS (1/2-13 UNC X 1-1/4 LG. GR 5) HHCS (7/8-9 UNC X 2-3/4 LG. GR 8) LOCK WASHER (7/8) FALSE BOTTOM CLEVIS HHCS (1/2-13 UNC X 1-3/4 LG. GR 5) STRAIGHT ADAPTOR (NPT-JIC 8-8) END CAP HHCS (3/4-UNC X 1-3/4 LG. GR 8) LOCKWI\SHER FALSE BOTTOM GUIDE HHCS (I/2-13UNC X 1-1/2 LG. GR 5) SLIDE BAR (810 POLY) 8 I0 POLY SLI DE FHCS 1/2-13 X 3/4 BRASS

I

2 4

20 4 I

2 8 2 I

3 3 2 4 4

46

SHT 2

OF 2

lOING·AIRDOX HIGH FALSE BOTTOM ASSEMBLY WITH H/D CYL.

~ N

013332X1

BI016089

10 II

2

12

3

9 8

4

5 6

7

REFERENCE

QUANTITY

1 ........

2 ........

1 1

3

........

1

4

... .....

5 6 7 8 9 10 11 12

........ .... .... ........ ........ ........ ....... ....... .......

1 1 1

1 1 1

2 2 2

PART NUMBER

017118 ........ .

017120 ........ .

017115 ........ .

016990 ........ .

016991 ........ .

017121 ........ .

016974 ........ .

017114 ........ .

017117 ........ .

H1142X6 ...... .

H587 .......... .

H651X5 ....... .

DESCRIPTION ASSY,MFLD/SOLENOID VALVE ASSY,ACCUMULATOR MANIFOLD ASSEMBLY P.O. CHECK VALVE ASSEMBLY,STEER. MANIFOLD ASSEMBLY, CONTROL VALVE ASSEMBLY, HYDRAULIC PANEL ASSEMBLY, HAND PUMP ASSEMBLY, CHARGING VALVE ASSEMBLY,BULKHEAD FITTING BULKHEAD ADAPTER QUICK-COUPLER PIPE PLUG 3/4" REV

II:J

6/93 72 122 SHT I

OF I

LONG-AIRCOX·

HYD COMPONENTS INSTALLATION

017124

BI016089

c:::::::i

)

t

0

3 3 2 14

10 9

12 II

13 4

8

4 4

5

8

5 I I 12

4

6

REFERENCE

QUANTITY

1 ........

2 ........

3

1 1

........

2

4 ........

4

5

........

2

6 ........

7 ........

1 1

8

2

........

9 ........

1

10 11 12 13 14

1 2 2 1 1

....... ....... ....... ....... .......

PART NUMBER 0-021043-005 .. .

016594 ........ .

H856X6 ....... .

H1003X4 ...... .

H1044X3 ...... .

H855X26 ...... .

H857X3 ....... .

H855X6 ....... .

H855X8 ....... .

H1144X1 ...... .

AS000-096 ..... .

A8006-607 ..... .

H728X4 ....... .

H857X6 ....... .

7

DESCRIPTION SOLENIOD VALVE MANIFOLD, BLOCK STRAIGHT THD.90 ELBOW STR.THD. 45 ELBOW JIC REDUCER ST.ADAPTER 7/16-3/4 FITTING ST.CONN.ADP STRAIGHT THD.ADAPTER FLARE SWIVEL 37 1/2NCX2 1/2 BOLT GR5 1/2 ID LOCKWASHER 1/2 JIC SWIVEL NUT TEE 90 SWIVEL NUT ELBOW

REV

6/93 72235 SHT I

OF I

[[I LONG-AIRCOX· MFLD/SOLENIOD VALVE ASSEMBLY

017118

BI016089

II 0-022865-302

II

~

SOLENOID COIL (REF) "'-

0-022865-001 SOLENOID

OF 1

I

SOLfNOID VALVE

n

n'"l

<1

n

A "7

nne:

v-v.L 1 V"+..>-vv...;

BI016089

OJ

INSTALL HANDLE VERTICALLY WITH VALVE IN THE OPEN POSITION

10

7

8 9

4

REFERENCE QUANTITY 1 ........ 1 2 ........ 3

3 ........

4 ........

5 ........

2 1 2

6 7

........ ........

1 2

8 ........

9 ........

10 . . . . . . .

11 . . . . . . .

12 . . . . . . .

2 2 1 1 1

PART NUMBER 016594 ........ .

H1028X6 ...... .

H855X26 ...... .

H857X3 ....... .

H855X8 ....... .

H1006X6 ...... .

H856X7 ....... .

A8000-096 ..... .

A8006-607 ..... .

017268 ........ .

H1144X2 ...... .

H856X9 ....... .

2

DESCRIPTION MANIFOLD, BLOCK 1/2 PLUG W/0-RING M.CONNECT W/0 RING 90 S.NUT ELBOW M.CONNECT W/0 RING 45 SWIVEL NUT ELBOW FITTING 1/2NCX2 1/2 BOLT GR5 1/21D LOCKWASHER DUMP VALVE ASSEMBLY ST THD ADAPTER 90 M.ELBO W/0 RING OF 1

ACCUMULATOR MANIFOLD ASSEMBLY

s.,.

017120

BI016089

3

2 4

7 6

3

7 6

5

QUANTITY REFERENCE 1 . . ... . .. 1 2 . . .. . . .. 1 3 . . ... ... 2 4 . . . . .. . . . 2 5 .. . .. . . . 1 6 .......... 2 7 . . . .. . . . 2

PART NUMBER 9511005000 .....

H855X5 ........

H857X5 ........

H855X6 ........

H1006X5 .......

AS000-066 ......

A8006-403 ......

4

DESCRIPTION P.O. CHECK VALVE FITTING FITTING ST.CONN.ADP SWIVEL NUT 45 DEG ELBOW 3/SNC X 2 1/4 BOLT 3/8 FLAT WASHER

REV

5/93 72083 SHT I

OF I

LONG-AIROOX·

P.O. CHECK VALVE ASSEMBLY

017116

BI016089

0 5

5

0

6 7

3

3

9 7

REFERENCE QUANTITY 1 . ....... 1

2 ........

1

3 ........

2

4 5 6 7 8

........ ........ ........ ........ . .......

4 2 2 4 2

9

........

2

9 7

PART NUMBER 016823 ...... .

016822 ........ .

111019X12 .... .

111015X6 ..... .

111015X12 .... .

A8000-093 ..... .

A8006-607 ..... .

A8000-104 ..... .

A8006-004 ..... .

DESCRIPTION MANIFOLD PLATE,STEER.MANIFOLD MT. PLUG 0-RING BOSS 3/4 90 ELBOW ST.THREAD STR.THD.90 EL-12-12 HEX HEAD 1/2NC X1 3/4 GRS 1/2 ID LOCKWASHER BOLT 41/2 X 1/2 SCREW 1/2NC NUT OF 1

LONG-ABRDOX ASSEMBLY, STEERING MANIFOLD

016990

BI016089

2

4

3

6

5

9

8

10

5

7 9 10

10 16

7

19

I I

REFERENCE

QUANTITY

1 ........

1

2 ........

1

3 4 5 6 7

........ ........ ........ ........ ........

1 1 3 1 2

8 9 10 11 12 13 14 15 16 17 18 19

........ ........ ....... ....... ....... ....... ....... ....... ....... ....... ....... .......

2 2 3 1 1 1 1 1 1

3 3 1

13

14

15

PART NUMBER 9-510000-001 .. .

H856X19 ...... .

H857X10 ...... .

H1028X10 ..... .

H855X16 ...... .

H857X8 ....... .

H856X15 ...... .

H855X10 ...... .

H1006X6 ...... .

H1006X8 ...... .

H1006X10 ..... .

H855X20 ...... .

H1033X3 ...... .

H1044X2 ...... .

H1135X17 ..... .

H1003X8 ...... .

9-801006-056 .. .

9-197000-037 .. .

H1044X3 ...... .

DESCRIPTION VALVE BANK 4 SECT STRAIGHT THD.90E LBOW SWIVEL NUT90 ELBOW HEX HD PLUG W/0-RING STRAIGHT THD ADAPTER SWIVEL NUT 90 ELBOW STR.THD.90 EL-12-12 STRAIGHT THD.ADAPTER 45 SWIVEL NUT ELBOW 45 ELBOW SW.NUT 3/4 SWIVEL NUT ELBOW STRAIGHT THD.ADAPTER BRANCH TEE REDUCER (JIC} REDUCER 0-RING STRAIGHT THREAD 45 ELBOW FSR CAP SCREW LOCKWASHER JIC REDUCER ,...R_E_V_6_/_93-7-22_4_4r-S-HT-I-OF-I-f

;[I

LONG-AIRCOX·

CONTROL VALVE ASSEMBLY

BI016089 2

SAE 16

1600 PSI

3

9

II

REFERENCE QUANTITY 1 ......... 1 2 ......... 1 3 ........ 3 4 ........ 1 5 ......... 4 6 .......... 1 7 ........ 1 8 ........ 1 9 .......... 5 10 ......... 3 11 . . . . . . . 4 12 ........ 2 13 ....... 1

PART NUMBER 9-510007-400 . ..

H640X18-2 . ....

9-510024-501 9-510009-300 4-010014-376 4-010014-641 9-51 0007-402 4-010014-546 H640-1 . ........

H640-2 . ..........

H640-3 ...........

9-510005-500 . ..

H640-5 . .........

DESCRIPTION INLET SECTION VALVE SECTION VALVE SECTION OUTLET ASSY STUDASSY PLUG SEAL, SQR WASHER 0-RING KIT SPRING KIT SPRING KIT RELIEF VALVE SPRING KIT

REV I 2/92 7 I 052 SHT I

OF I

1[1 LONG-AIRCOX· VALVE BANK BREAK DOWN

·- 610000- 001

BI016089

8 7

2

4 3

4 3

2

:~

REFERENCE QUANTITY 1 . . .. .. 1 2 ... ..... 2 3 . . . . . . .. . 2 4 .. . . . . . . . 2 5 .......... 4 6 .. . . . . . . .. 4

PART NUMBER 016987 .........

H741X3 ........

H1022X4 .......

H857X3 .........

AS000-090 ......

9-202010-050 ...

DESCRIPTION WELDMENT, HYDRAULIC PANEL PRESSURE GAUGE HOSE ADAPT FITTING BOLT 1/2-13 UNC X1 PLAIN WASHER

REV

5/93 72108 SHT I

OF I

.[[I LONG-AIRCOX· HYDRAULIC PANEL ASSEMBLY

017121

BI016089

2

2

4

3

2

REFERENCE QUANTITY 1 ........ 1

2 3 4

........ ........ ........

2 2 2

PART NUMBER 016989 . ........

H855X5 . .......

AS000-060 ......

A8006-605 ......

DESCRIPTION HAND PUMP FITTING 3/8NCX3/4 BOLT GRS 3/SLOCKWASHER

REV

5/93 72018 SHT I

OF I

![I LONG-AIRCOX· HAND PUMP

ASSEMBLY

011874

BI016089

5

6

3

2

2

3

4

REFERENCE QUANTITY 1 ........ 1

2 ........

3 4 5 6

. . . . . . . ..

......... ........... .........

2 2 1 1 1

PART NUMBER H934XS . .......

H1043X10 . .....

H870X10 .......

H856X9 . .......

H857XS . .......

HSSSXS . .......

DESCRIPTION SINGLE ACCUM. CHARGING VL JIC BULKHEAD UNION 0-RING 90 ELBOW ST.THREAD FITIING FITIING

REV

[I

5/93 72042 SHT I

OF I

LONG-AIRDOX·

CHARGING VALVE ASSEMBLY

017114

BI016089

2

3

0 4 5

REFERENCE QUANTITY 1 ........ 1 2 ........ 1 3 .......... 2 4 ......... 2 5 ......... 2

PART NUMBER 011462X1 . .....

H1143XS . ......

H1070X6 . ......

AS000-090 ......

A8006-607 ......

DESCRIPTION BULKHD BRKT BAT. CHGR/PTO BULKHEAD RUN TEE JIC BLKHD FITIING 90 DEG BOLT 1/2-13 UNCX1 1/2 ID LOCKWASHER

REV

5/93 72090 SHT I I

OF I

LONG-AIROOX

BULKHEAD FITTING ASSEMBLY

BI016089

SEE DETAIL A

3 2

5

4

DETAL A

REFERENCE QUANTITY 1 . . . . . . . .. 1 2 ......... 4 3 .......... 4 4 ......... 2 5 ......... 3 6 .......... 1 7 .......... 1 8 ........... 1 9 ........... 1

PART NUMBER H773X4 ........

AS000-100 ......

A8006-607 ......

H1135X26 . .....

H856X19 . .......

H1144XS . ......

H855X20 . ......

H1136 ..........

H857X10 . ......

6

7

5

9

SECTION B-B

DESCRIPTION FILTER 1OOGPM/3000PSI HEX HD1/2NCX31/2 GRS 1/2 ID LOCKWASHER 0-RING ST TH REDUCER STRAIGHT THD.90 ELBOW STRAIGHT THO ADAPTER STRAIGHT THD.ADAPTER RELIEF VALVE SWIVEL NUT 90 ELBOW

REV I I /90 5620

SHT

I

OF I

[[I LONG-AIRCOX· FILTER/RELEIF VALVE INSTALLATION

013688

BI016089

9

9 I I

7

SEE DETAIL A

DETAL A

REFERENCE QUANTITY 1 ......... 1 2 ......... 2 3 ........ 2 4 ........ 2 5 ......... 2 6 ........ 2 7 ......... 2 8 ........ 2 9 ........ 2

PART NUMBER 9-519000-005 . ..

AS000-042 ......

A8006-402 ......

H855X15 . ......

H1044X9 . ......

H1008X6 . ......

H855X9 . .......

H857X6 . .......

H856X14 . ......

.J

SECTION B-B

DESCRIPTION SEQUENCE VALVE,DUAL BOLT 5/16 18NC X 3 1/2 LG 5/16 FLAT WASHER 0-RING TO JIC M ADAPTER REDUCER TEE SWIVEL NUT 3/4 STRAIGHT THD.ADAPTER 90 SWIVEL NUT ELBOW ST.THD. JIC 90 ELBOW

REV I I /90 5620

Ill

SHT

I

OF I

LONG-AIRCOX·

SEQUENCE VALVE INSTALLATION

013611

BI016089

• ANSI

SYMBOL

•

REV

•

3/93 71935 SHT I

OF I

I1Mi LONG-AIRCOX· SEQUENCE VALVE

9- 618000- 006

BI016089

I

I. . """I

/ ::=

6

/

7

...

I/_./

J;,j~"-

REFERENCE

QUANTITY

1 2 3

........ ........ ........

1 2 2

4

........

2

5 ........

1

6 7

4 2

........ ........

PART NUMBER H1013X2 ...... .

AS000-094 ..... .

A8006-607 ..... .

H855X8 ....... .

H856X9 ....... .

H856X6 ....... .

H1028X6 ...... .

DESCRIPTION BATT.HOLDDOWN VALVE HEX HD 1/2 NC X 2 GRS 1/2 10 LOCKWASHER STRAIGHTTHD.ADAPTER 90 ELBOW ST.THREAD STRAIGHTTHD.90ELBOW 3/4 PLUG W/0-RING

REV

![!

SHT I

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LONG-AIRCOX·

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~

010723

BI016089

SCHEMATIC

B

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07/0 1/93

SHT I

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LONG-AIROOX

VALVE

H1013X2

BI016089

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FRONT FRAME

6

SECTION

REFERENCE

QUANTITY

1

1

........

2

........

1

3 4 5 6 7

........ ........ ........ ........ ........

4 1 5 1 1

x-x

PART NUMBER 011463 ........ .

011457 ........ .

AS000-090 ..... .

AS000-091 ..... .

A8006-607 ..... .

H1246X1000 ... .

H745X17 ...... .

DESCRIPTION ACCUMULATOR MTG. PLATE MOUNTING PLUG REV 5/90 55414 SHT I OF I BOLT 1/2-13 UNC X1 HEX HEAD 1/2 X 11/4 G5NC LONG-AIROOX· 1/2 ID LOCKWASHER ACCUMULATOR 1000PSI, 1 G A L I - - - - - - - - - - - - t NPT-JIC MALE 45 ELBOW ACCUMULATOR

ill.

INSTALLATION, 828

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010718

BI016089

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7

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7

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14

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REFERENCE

QUANTITY

1 2 3 4 5 6 7

........ ........ ........ ........ ........ ........ ........

1 2 2 6 6 2 2

8

........

2

9 ........

4

10 . . . . . . .

2

11

.......

1

12 . . . . . . .

13 . . . . . . .

14 . . . . . . .

4 2 1

PART NUMBER 010064X1 ..... .

9-541 000-001 .. .

9-541000-500 .. .

A8000-031 ..... .

A8006-604 ..... .

H1088X8 ...... .

H1044X20 ..... .

H857X6 ....... .

9-030100-000 .. .

H746X32 ...... .

H857X10 ...... .

H746X13 ...... .

H757X6 ....... .

H1006X6 ...... .

VEW

a-a

DESCRIPTION HEAT EXCHANGER FILTER HEAD FILTER ELEMENT BOLT LG. 5/16 X 3/4 NC 5/16 LOCKWASHER FML NPT-JIC BHD APT REDUCER 90 SWIVEL NUT ELBOW PIPE COUPLING 90 MALE PIPE ELBOW SWIVEL NUT 90 ELBOW USS FTG. 90 ADAPTER 1 XL REV 5/93 72090 SHT 1 45 SWIVEL NUT ELBOW

,---------r-------1

iiJ

OF 1

LONG-AIRCOX·

HEAT EXCH/FILTER INSTALLATION

01'7118

BI016089

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9-541000-500 (REF.) FILTER ELEMENT

OF 1

FILTER HEAD,

H.P. SPIN-ON

9--:-541 000-001

BI016089

2

6

4

5

3

10

9

0

7

8

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•• • •

REFERENCE QUANTITY 1 ........ 1 2 ......... 1 3 . .. . . . . . . 6 4 ........ 6 5 . .. . . . .. . . 1 6 ........ 1 7 .......... 1 8 .......... 1 9 ........ 1 10 ........ 3 11 ....... 1 12 ....... 1

PART NUMBER C15047-1 . ......

C15050 . ........

AS000-091 ......

A8006-607 ......

H979 ...........

A2390 . .........

H746X4 . .......

H652X5 . .......

9-541000-002 . ..

H651X16 . ......

H651X11 .. ........

H1072X16 . .....

DESCRIPTION CAP PLATE GASKET HEX HEAD 1/2 X 1 1/4 G5NC 1/2 ID LOCKWASHER FILL CAP ASSEMBLY 1 1/4" -NPT BREATHER 90 ADAPTER 1/2 CLOSE NIPPLE 2" SUCTION STRAINER 1/2 PLUG PIPE PLUG C SINK 1 NPT-JIC MALE BRANCH TEE

REV

I /9 I 58046 SHT I

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[I LONG-AIRCOX· TANK FITTING INSTALLATION

013697

BI016089

6

I

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REFERENCE

QUANTITY

1--------2 3--------4 5- ·------ • 6 7- ·-- ·- • • • 8 9-- • -- •• -· 10 11--···--· 12 13---- ··--

PART NUMBER

DESCRIPTION

1-------- H943-8------------ SHAFT END COVER 1 A4159-131 SEAL 2-------- H689-9------ ·---·-CHECK ASSEMBLY 2 H943-2 RING SEAL 4--- ·--- • H71B-2---- • ·-·--··BEARING 2 H943-11 THRUST PLATE 2-- ·- • • • • H958X2·15 • ··--·--POCKET SEAL 1 H958X2-23 GEAR SET 2- -· ·- • ·- H943-14- • • --·--···GASKET SEAL 1 H958X2·25 GEAR HOUSING 1--·-··--H958X1·27 ··------PORTEND COVER 4 AS000-162 5/8NCX41/2BOLT 4--- -·- -- H689-28-- • ·----·--WASHER

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REFERENCE QUANTITY 1 ... ... . . 2 2 ........ 8 3 ........ 8 4 . . . .. . . . . 2 5 ........ 2 6 . . . ..... 2 7 ........ 8

PART NUMBER H811X6 ........

A8000-182 ......

A8006-607 ......

H1003X3 .......

H1041X5 .......

H857X5 ........

A8006-408 ......

DESCRIPTION HOLD DOWN CYL. 111N BOLT HEX HEAD 3/4 X 2 1/4 1/2 ID LOCKWASHER STR.THD. 45 ELBOW LG.STRAIGHT THREAD ADAPTR FITTING 3/4 FLATWASHER

REV

8/92 59699 SHT I

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BI016089

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2

3

5

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9 I I

12

wnm

CYLINDER PAD WELDED TO RO 10

7

SAE #6 & 0-RING

8

2 PLACES

+!...____ _ _ _ ___.

REFERENCE QUANTITY 2 ........ 1 3 ........ 1 4 ......... 1 5 ........ 1 6 ........ 1 7 ........ 1 8 ........ 1 9 ......... 2 10 . . . . . . . 2 11 . . . . . . . 2 12 ........ 1 13 . . . . . . . 1

PART NUMBER H811X7-1 . ......

H811X4-2 .......

H811X4-5 .......

H811X4-7 .......

H811X4-10 . ....

B12882 . ........

B11884X1 . .....

A8000-063 ......

A8004-027 ......

B11892 ..........

A8006-307 . .....

H811X4-11 .....

DESCRIPTION CYLINDER TUBE ASSEMBLY ROD ASSEMBLY PISTON STUFFING BOX PACKING KIT BATT. HOLD DOWN BRKT PIVOT BOLTWELDMENT 3/8X1 1/2 NC BOLT HEX SOCKET HEAD 5/16 X 1 SPRING-820BATT .RETAI 7/8 LOCKNUT NF LOCKING RING

REV

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I

LONG-AIRCOX·

CYLINDER 4.00" BORE I I . 00" STROKE

H811 XI

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4

4

4

PART NO.

I

9 520000-000

2 3

812692

4

A8018-151

H745X4

3 2

4

3 2

DESCRIPTION CYLINDER,FALSE BOTTOM PIN,CYLINDER COTTER PIN ( 1/4 ¢ X 2 LG. ) 45• MALE PIPE ELBOY (8-8)

QTY. 2 4

8

4

OF 1

FALSE BOTTOM CYLINDER INSTALLTION .... ~ N

010674

BI016089

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QUANTITY 1

PART NUMBER 9-520000-505

DESCRIPTION BARREL ASSY {INCLUDES BRASS BUSHING) 2-----------------1-------------9-520000-506--------- ROD ASSY (INCLUDES BRASS BUSHING) SPACER 3 1 H930-13 4----------------- 1-------------H929-5------------------ PISTON 5 1 H929-7 STUFFING BOX 6----------------- 1-------------H9 29-1 0-----------------PA CKl NG KIT BRASS BUSHING . . . - - - - - . . - - - - - - - - 1 7 2 9-520000-507 REV.1

SHEET 1 OF 1

i LONG-AIRCOX·

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REFERENCE

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1 1

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2 ........

3 ........

4

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5 ........

1

PART NUMBER .H929X3-1 ...... .

H929-2 ........ .

H929-10 ....... .

H929-7 ........ .

H929-5 ........ .

DESCRIPTION CYLINDER TUBE ASSEMBLY PISTON ROD ASSEMBLY PACKING KIT STUFFING BOX PISTON REV

10/94

SHT 1

lllllONG-AIROOX CYLINDER

H929X3

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BI016089

REFERENCE QUANTITY 1 ........ 2 2 ........ 2 3 ........ 2 .....

PART NUMBER 9-520000-009 . . .

9-590000-004 . . .

H856X9 . . . . . . . .

DESCRIPTION CYLINDER, STEER SWIVEL FITTING, 1/2 90 ELBOW ST.THREAD

REV

6/93 72149 SHT I

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[[I LONG-AIRCOX· STEER CYLINDER ASSEMBLY

017143

BI016089

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REFERENCE QUANTITY PART NUMBER DESCRIPTION BARREL ASSY 1 1 9-520009-501 2----------------- 1-------------9-520009-502--------- ROD ASSY 3 1 H 1050X2-5 PISTON 4----------------- 1-------------H 1050X2-7 -------------STUFFING BOX 5 1 H1050X2-10 PACKING KIT 6----------------- 2-------------9-022240-000--------- SELF-ALIGNING BEARl NG 7 4 A2628 RETAINING RING

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PART NUMBER 012851 . .........

012874 ...........

A8026-004 ......

H744X4 ........

H540X4 .........

H1237X9 .......

9-390008-008 . ..

A8000-318 ......

A8006-412 ......

9-129000-125 ...

DESCRIPTION HOSE CARRIER WELDMENT TUBING 1/4 ST.GREASE FIT. STR ADAPTER 1/2 HEX NIPPLE 1/2 FEMALE PIPE ADAPTER SWIVEL JOINT HHCS 1-1/4UNC X 9-1/2 LG 1 1/4 FLATWASHER HEX NUT UNC 2B

REV

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017295

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HYDRAULIC SCHEMATIC,

9-520000-000 FALSE BOTTOM CYLINDER HII32XIOOO 10 7 ACCUMULATOR I GALLON I000 PSI PRECHARGE H741X3 GAUGE ACCUMULATOR PRESSURE

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NOTES [0 HYDRAULIC OIL1 TEXACO RANDO HD68 OR EQUIVALENT. ~ ALL CONNECTIONS SHO~N AS ARE FI TTl NGS. ~ GEAR OIL RETURN HOSE (0930008045) IS A COMPONENT H ON THE 010663X3 DRIVE INSTALL. 929 EJECTOR CYLINDER

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FALSE BOTTOM CYLINDER

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REFERENCE QUANTITY 1 3 . . . .. . . .. .

1 4 . . . .. . . .. .

5 . . . . . . ..

1 6 ............... 1 1 7 .. .. . . .. . .. .

1 8 . . . .. . .. . .

9 ...... " ...... 1 10 ............ 1 11 ............ 1 12 ..............

1 13 ............ 1 14 ............ 1 15 ........... " 1 16 ............. 1 17 . " ......... 1 18 ........... 1 19 ......... 1 20 ........... 1 21 ........... 1 22 ............ 1 23 ............ 1 24 ........... 1 25 ...........

1 26 ........... 1 27 ............. 1 28 .......... 1 29 ............. 1 30 .......... 1 31 ..........

1 32 ............ 1 33 ............. 1 34 ........... 1 35 ........ 1 36 .......... 1 37 ............

1 38 ......... 1 39 .......... 1 40 ............ 1 41 ............ 1 42 ........... 1 43 ............. 1 44 ........... 1 45 ............

1 46 .......... 1 47 .............

1 48 ..............

1 49 ...........

1 . . .. . .. .. .

1 51 ...........

1 52 .......... 1 61 ........

1

PART NUMBER 0-930016-072 0-930016-072 0-930016-024 0-930016-052 0-930008-028 0-930006-040 0-930004-076 0-930006-060 0-930006-044 .

0-930016-063 0-930008-028 0-930008-056 0-930008-042 0-930008-042 0-9 30008-0 54 0-930008-054 0-930006-060 0-930008-032 0-930008-050 0-930006-042 0-930006-028 0-930006-035 0-930006-048 0-930006-035 0-930006-060 0-930006-036 0-930006-050 0-930006-033 0-930006-048 0-930006-048 0-930008-037 0-930008-072 0-930008-037 0-930008-054 0-930008-054 0-930006-038 0-930006-038 0-930006-040 0-930006-040 0-930006-047 0-930006-045 0-930006-045 0-930006-047 0-930008-064 0-930008-064 0-930008-064 0-930012-050 0-930012-051 0-930012-051 0-930012-050 0-930012-038

..

DESCRIPTION HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY

017272 INSTALLATION HOSE/SCHEMATIC-828B FRONT ASSEMBLY

•

'

#

'

........

'

REFERENCE QUANTITY 1 .............

1 2 . .. .......

1 53 1 .......

54 1 ... " ...

55 ... 1 .........

56 1 57 1 58 . ..........

1 59 1 60 . ........

1 PART NUMBER 0-90016-052 0-90016-122 0-90008-043 0-90008-072 0-90008-043 0-90008-050 0-90008-072 0-90008-050 0-90008-048 0-90008-043 DESCRIPTION HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY

017273 INSTALLATION HOSE/SCHEMATIC-828B REAR ASSEMBLY

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017286

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REFERENCE QUANTITY 1 62 ............

1 63 ............

64 .............

1 1 65 ..............

1 66 .............

1 67 ............

1 68 ..............

1 69 .............

1 70 ..............

71 .............

1 1 72 .............

73 .............. 1 74 ............ 1 1 75 ...... " .....

76 .............

1 1 77 .............

1 78 ..............

79 . . . . .. .. .

6 80 . . . . . . .

9 81 . . . . . .. .

2 82 . . . . . . .

3

PART NUMBER 0-930012-032 0-930008-056 0-930008-040 0-930008-040 0-9 30008-0 56 0-930004-026 0-930012-072 0-930012-070 0-930016-045 0-930016-045 0-930016-072 0-930008-044 0-9 30008-0 54 0-930008-054 0-930008-054 0-930008-054 0-930008-054 H725X3 ................

H725X4 .............

H725X5 ............

H725X6 .............

DESCRIPTION HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY JIC UNION JIC UNION JIC UNION JIC UNION

017272 INSTALLATION HOSE/SCHEMATIC-828B FRONT ASSEMBLY

BI016089

(PUMP)

GEARBOX SUMP

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134

119 -

118

\./HEEL MOTOR \J/ BRAKE HI218XI \./HEEL MOTOR \J/0 BRAKE

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102 103

112

110

104

132

128

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114

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T4

130

135

PI

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T2

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140

108

72

FILTER - OPTIONAL (10 MICRON- NOMINAL)

Tl

127

OPTR SIDE

9-500000-005 PUMP 133

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MOTOR CIRCUIT P4 VALVE

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136

109

106

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116

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GA2 REVERSE

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DR

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Al5518xl VENTABLE RELIEF VALVE

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MOTOR CIRCUIT PI VALVE

HI030XI

SEE SHEET I

/A

71

139

(PUMP) OF3

017295

HYDRAULIC SCHEMATIC, 8288 ASSIST OPTION

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1 7 3

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BI016089

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REFERENCE QUANTITY 100 .......... 1 101 ......... 1 102 ............ 1 103 " ...... 1 104 .... " ... 1 105 ........ 1 106 ......... 1 107 ....... 1 108 .......... 1 109 ......... 1 110 ........... 1 111 .......... 1 112 .......... 1 113 .. .. . .. ..

1 114 ......... 1 115 ........ " 1 116 ............ 1 117 ........... 1 118 ......... 1 119 .. .._ ....... 1 120 ............. 1 121 ......... 1 122 ...... " .. 1 123 -.. "-.......---- 1 t-14 ........... 1 125 .......... 1 126 .......... 1 127 ........ 1 128 ........ 1 12~.::.~.-.. -. .-:. ~. ~

PART NUMBER 0-930008-071 0-930004-056 0-930008-0 12 0-930004-090 0-930004-082 0-930004-070 0-930004-078 0-930004-026 0-930008-080 0-930016-018 0-930008-062 0-930004-090 0-930012-056 0-930016-092 0-930012-034 0-930008-100 0-930008-036 0-930512-104 0-930512-099 0-930512-072 0-930512-030 0-930512-043 0-930512-072 0-930512-030 0-930512-041 0-930512-099 0-930512-101 0-930512-075 0-930512-034 0-930512-036 0-930512-075 0-930512-034 0-930512-037 0-930008-012 0~930008-0 12 0-930012-013 0-930012-078 0-930004-079 DESCRIPTION HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY ·HOSE ASSEMBLY

017274 INSTALLATION HOSE/SCHEMATIC-828B ASSIST OPTION W/0 BRAKES

BI016089