CAT Continuous Haulage 6418 PARTS Manual

BI016087 © Bucyrus All Rights Reserved

BUCYRUS R

Parts Catalog

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PARTS MANUAL MODEL: 6418 SERIAL NUMBER: 1001

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LC>NG-A..IRDC>>C

A member of The Marmon Group of companies

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TABLE OF CONTENTS MODEL6418 S/N 1001

GENERAL SALES AND PARTS CENTERS ............................................................................................. G-006 PARTS CATALOG INSTRUCTIONS ..................................................................................... G-011 GENERAL INFORMATION .................................................................................................... G-010 WARRANTY POLICY PROCEDURES .................................................................................. G-009 REPLACEMENT PARTS SHEET ............................................................................................ G-018 CAUTION A2559 .................................................................................................................... G-019 CANOPY CERTIFICATION LETTER ..................................................................................... G-007 CHECKFIRE CERTIFICATION LETTER ................................................................................ G-008

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MECHANICAL RECOMMENDED TORQUE SETTINGS ............................................................................... M-001 FRAMEASSEMBLY ............................................................................................................D13310 FRONT SECTION ............................................................................................................D13311 REAR SECTION ...............................................................................................................D13312 BALL BEARING CENTER SECTION KIT ................................................................... 630063 CENTER SECTION ..................................................................................................... 016918 CABLE PAN ................................................................................................................ 630030 CABLE PAN ..................................................................................................................... B13309 LATERAL LIFT ASSEMBLY ..................................................................................................A14561 LATERAL LIFT ................................................................................................................D14272 RIGID LIFT ASSEMBLY .......................................................................................................A14560 FRONT COVER ASSEMBLY ............................................................................................ D5622X9 FRONT FENDER ASSEMBLY .......................................................................................... D5909X7 PANIC BAR ASSEMBLY .....................................................................................................C13376 SEAT ASSEMBLY ..................................................................................................................A12319 SEAT ASSEMBLY .......................................................................................................... A3588X1

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WHEEL ASSEMBLY ........................................................................................................ A97X125F CAB ASSEMBLY ............................................................................................................. D4125X37 DRIVE SHAFT ASSEMBLY ............................................................................................. D12295X1 DRIVE SHAFT ................................................................................................................ B14583 DRIVE SHAFT ........................................................................................................... B14583X1 AUTOMATIC BRAKE HYDRAULICS ...................................................................................C13438 HAND PUMP

............................................................................................................. 9-500015-000

HYDRAULIC CONTROL LEVER ASSEMBLY ...................................................................... C 13383 WINCH MASTER ASSEMBLY ............................................................................................. A14564 WINCH INSTALLATION ..................................................................................................D13410 WINCH ASSEMBLY ...................................................................................................A10430 CABLE GUIDE ................................................................................................................C13409 AUTOMATIC DETECTION SYSTEM ......................................................................... 9-402000-000 FIRE SUPPRESSION CIRCUIT .................................................................................... D10297X12 FIRE SUPPRESSION REFILL ............................................................................................... 1-8 SPRING BRAKE ...................................................................................................................... A4387 •

DISC BRAKE ...................................................................................................................... C1 038X8

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SPEED REDUCER .......................................................................................................... A 10550X4 AXLE ASSEMBLY (FRONT) ...........................................................................................A9011-007 DROP-IN ....................................................................................................................A9011-161 AXLE ASSEMBLY (REAR) .............................................................................................A9011-008 DROP-IN ....................................................................................................................A9011-151

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ELECTRICAL ELECTRICAL SYMBOLS ..................................................................................................... SK-568 CONTROLLER ASSEMBLY ........................................................................................... D13244X1 PANEL BOARD ASSEMBLY ................................................................................... C12464-3X2 PUMP START MOUNTING ASSEMBLY .................................................................... D15402X1 CONTACTOR .......................................................................................................... A2481X3 CIRCUIT BREAKER (X2) ....................................................................................................A2785 BREAKER RESET ASSEMBLY ...................................................................................... D13348 S.C.R. PANEL ASSEMBLY ..........................................................................................A12000-1 CAPACITOR BANK ASSEMBLY ..................................................................................A12000-3 MAIN HEATSINK ASSEMBLY .....................................................................................A12000-5 TOP HEATSINK ASSEMBLY .......................................................................................A12000-6 "U" CHANNEL ASSEMBLY ..........................................................................................A12000-7 S.C.R. PANEL WIRING DIAGRAM ........................................................................ A12000L2X2 PLUG ASSEMBLY ..........................................................................................................A14160 RECEPTACLE ASSEMBLY ............................................................................................. A14161 PACKING GLAND GROMMETS ..................................................................................... A14771 CONTROL STATION ASSEMBLY

................................................................................. D13281X1

LIGHT SWITCH KIT ............................................................................................................. 010100 HEADLIGHT ASSEMBLY ................................................................................................ A14281X1

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BREAKER RESET LINKAGE ASSEMBLY ........................................................................... C13350 BATTERY RECHARGE INDICATOR ................................................................................ A6516X6 BATTERY ASSEMBLY ................................................................................................... A11400X6 BATTERY BOX .......................................................................................................... D14140X2 PUMP MOTOR ASSEMBLY ........................................................................................... B9610-001 DRIVE MOTOR ASSEMBLY ...................................................................................... 9-621 036-000 WIRING DIAGRAM ...............................................................................................................D13295

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HYDRAULIC

HYDRAULIC SYMBOLS ....................................................................................................... SK-589 LATERAL LIFT HYDRAULICS .............................................................................................C14273 LATERAL LIFT CYLINDER .................................................................................................H1116 LIFT HYDRAULICS ...............................................................................................................C13413 LIFT CYLINDER .................................................................................................................H1023 PUMP DRIVE ASSEMBLY ............................................................................................. D5161X50 HYDRAULIC PUMP ....................................................................................................... H958X2 VALVE BANKASSEMBLY ..................................................................................................C13437 VALVE BANK ..................................................................................................... H640X25 STEERING HYDRAULICS ............................................................................................ D2607X103 STEERING CYLINDER ................................................................................................ H1050X2 BATTERY CHANGER HYDRAULICS ................................................................................. D13415 BATTERY CHANGER CYLINDER ................................................................................ H811X7 BATTERY HOLD DOWN VALVE ................................................................................ H1013X2 P.T.O. HYDRAULICS ....................................................................................................... D5626X18

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WINCH HYDRAULICS

.......................................................................................................C13439

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LUBE LUBRICATION SPECIFICATION LUBRICATION SPECIFICATION LUBRICATION SPECIFICATION LUBRICATION SPECIFICATION LUBRICATION SPECIFICATION LUBRICATION SPECIFICATION LUBRICATION SPECIFICATION LUBRICATION SPECIFICATION LUBRICATION SPECIFICATION LUBRICATION SPECIFICATION LUBRICATION SPECIFICATION

................................................................................ SPEC-100-1 ................................................................................ SPEC-100-2 ................................................................................ SPEC-100-3 ................................................................................ SPEC-100-4 ................................................................................ SPEC-100-5 ................................................................................ SPEC-1 00-6 ................................................................................ SPEC-100-7 ................................................................................ SPEC-100-8 ................................................................................ SPEC-100-9 .............................................................................. SPEC-100-10 .............................................................................. SPEC-100-11

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============================================================================== DATE: 10/12/98 ==============================================================================

SALES ORDER NUMBER: E-37053 SHIP-TO: 028812-00 EASTERN ASSOCIATED FEDERAL # 2 MINE RT. # 1 FAIRVIEW, WV 26570

BILL-TO: 028812-00 EASTERN ASSOCIATED PO BOX 66823 ST. LOUIS, MO 63166-6823

ORDER DATE: 04/23/98 DATE ENTERED: 04/23/98 FISCAL PERIOD: 0498 MUST DATE: 05/30/98 OPEN S.O. AUTO CREDIT HOLD: SALES ORDER HEADER HOLD: NONE TAXABLE: NO FREIGHT CHARGES: NO SALES ORDER GROUP CODE: 47 PAYMENT TERMS CODE: 1 SHIP COMPLETE FLAG: YE MELISSAG S.O. ADDED BY: COMMISSIONED AGENTS: 15-6 100.0%

SALES ORDER STATUS: CLOSED SHIPPING DOCUMENTS OUT: NO P.O. NO: 800237-0755 TAX CODE: wv SHIPPED VIA: CUST PU SALES CATEGORY: 15EN OPEN ORDER VALUE: .00 TOTAL ORDER VALUE: ASSOCIATED QUOTE NO: PICK STATUS: CLOSED ERS ORDER

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PRODUCT NUMBER/ PLANT CODE/ DESCRIPTION

user info :

T REO DAT/ UNIT PRI/ A SCH DAT OTY ORDED/ SHIP NINV/ HOLD COD/ X QTY BACKOR SHIP&INVED PICK FLAG

EXTENSION

CP6418-1001 05/30/98 1.00 .00 47 06/12/98 . 00 1. 00 NONE REBUILD 6418 VERSATRAC SN cu# REBUILD OF EASTERN ASSOCIATED COAL CORPORATION'S MODEL 6418 VERSATRAC, SERIAL NUMBER 1001, TO INCLUDE THE FOLLOWING: MAIN FRAME: * COMPLETELY DISMANTLE ALL COMPONENTS, WIRING AND HOSING FROM THE MAIN FRAME OF THE MACHINE. * CLEAN AND SANDBLAST FRAMEWORK * INSPECT ALL WELDS, JOINTS AND HIGH STRESS AREAS, REPAIR AS NEEDED. * BOTH TOP AND BOTTOM BUCKET EYES AND STEERING CYLINDER EYES ARE TO BE REPLACED. UPGRADE EYES IF APPLICABLE. * INSTALL NEW CENTER SECTION TO LASTEST DESIGN FOR MODEL 6418 VERSATRAC. * VERSATRAC TO BE CLEANED OF ANY EXCESS WELDS, PLATES OR ATTACHMENTS AND ANY ROUGH OR TORCHED AREAS TO BE REPAIRED. * INSTALL ALL NEW BOLTS, PINS, KEEPERS; ETC. * ALL BOLT HOLES TO BE RETAPPED OR REPAIRED. * INSTALL NEW BUMPER BLOCKS * REPLACE ANY MISSING FENDERS OR GUARDS AND REPAIR EXISTING FENDERS OR GUARDS * REPAIR OPERATOR'S CANOPY TO O.E.M. SPECIFICATIONS AND INSTALL CANOPY CERTIFICATION TAG. * INSTALL NEW OPERATOR'S SEAT * BUCKET ASSEMBLY TO BE STRUCTURALLY REPAIRED ALONG WITH MAINFRAME AND EJECTOR BLADE ELECTRICAL: * INSTALL NEW WIRING AND CONDUIT AND PROPERLY IDENTIFY WIRING

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* INSTALL NEW PLUGS, CABLES AND CIRCUIT BREAKER * INSTALL REMOTE, EXTERNAL MAIN CIRCUIT BREAKER RESET CABLE IN OPERATOR'S COMPARTMENT * CLEAN AND PAINT INSIDE AND ALL ELECTRICAL ENCLOSURES * REBUILD ALL CONTACTORS AND REPLACE ALL TIPS, SPRINGS; ETC. * INSTALL NEW SWITCHES AND FUSES * INSTALL NEW SCR COIL AND LIGHT RESISTOR * TEST CAPACITOR BANK; REPLACE IF NEEDED. * INSTALL SERVICE EXCHANGE SCR PANEL, TRAM SWITCH AND LOGIC BOX * INSTALL NEW HEADLIGHT ASSEMBLIES * ALL ENCLOSURE LIDS EXAMINED, ALL APPROVAL TAGS ARE TO BE INTACT. * ALL ELECTRICAL ENCLOSURES TO HAVE NEW BOLTS AND WASHERS AND ALL BOLT HOLES ARE TO BE RETAPPED. * ALL CONTROL LEVERS AND SWITCHES TO BE PROPERLY IDENTIFIED. * TRAM AND PUMP MOTOR TO BE REBUILT TO O.E.M. SPECIFICATIONS * INSTALL NEW M.S.H.A. APPROVED PACKING DRIVE TRAIN AND PACKING: * INSTALL CUSTOMER SUPPLIED TIRE/WHEEL ASSEMBLIES * REPLACE WHEELS AND LUG PATTERN AS NEEDED. * DISASSEMBLE SPEED REDUCER, INSPECT AND MAGNAFLUX ALL GEARING AND INSTALL NEW BEARINGS AND SEALS * REBUILD ALL FOUR PLANETARY WHEEL ENDS AND INSTALL NEW BEARINGS, SEALS AND 0-RINGS * REBUILD BOTH AXLE DROP-INS AND INSTALL NEW BEARINGS, SEALS AND 0-RINGS * INSTALL NEW U-JOINTS, SLIDE JOINTS AND RELATED HARDWARE * REBUILD HYDRAULIC BRAKING SYSTEM AS NEEDED BY REBUILDING OR REPLACING THE MASTER CYLINDER, LEVER LOCK. INSTALL NEW LINES, FITTINGS AND HOSES. * REBUILD BRAKE BLOCK AND CHECK CONDITION OF ROTOR ON SPEED REDUCER; REPLACE IF NECESSARY. * MAKE NECESSARY REPAIRS TO AUTOMATIC BRAKE SYSTEM BY REPAIRING OR REPLACING AS NEEDED THE SPRING BRAKE, LINES, FITTINGS, HOSES; ETC. * REBUILD HYDRAULIC WINCH BY INSTALLING NEW LINKAGE, KEYS, DISENGAGING PARTS, AND NEW 50', 3/4" WIRE ROPE. * WINCH GUIDE ASSEMBLY TO HAVE NEW BOLTS AND ROLLERS HYDRAULICS: * ALL NEW HYDRAULIC HOSES AND FITTINGS. USE STECKO STAPLE HOSES AND FITTINGS WITH N.P.T.P. ON THE CYINDER OR VALVE SIDE OF THE FITTINGS AND USE STANDARD 1/2", 3/4" AND 1" HOSES. VERSATRAC IS TO BE REHOSED FOLLOWING THE ORIGINAL HOSE ROUTING PATTERN AND IS TO HAVE A MAXIMUM HOSE LENGTH OF 8'. * INSTALL NEW HYDRAULIC PUMP * HYDRAULIC CYLINDERS, VALVES, VALVE BANKS, RELIEF VALVES AND ALL REMAINING HYDRAULIC COMPONENTS ARE TO BE REBUILT TO O.E.M. SPECIFICATIONS. * HYDRAULIC RESERVOIR IS TO BE CLEANED, PRESSURE TESTED FOR LEAKS AND REPAIRED AS NEEDED. INSTALL NEW STRAINERS, FILTERS AND PENNZOIL AW68 HYDRAULIC OIL OR ITS EQUIVALENT FIRE SUPPRESSION: * REBUILD FIRE SUPPRESSION SYSTEM WITH N.P.T. HOSES AND FITTINGS * INSTALL ECKO AUTOMATIC FIRE SUPPRESSION (PART# 314-AL-20-1-MP)

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GENERAL: SEE HEADER NOTES COST102 07/24/98 150.00 .00 .000 07/24/98 .00 44 150.00 NONE BATTERY HAULAGE COST cu# REPRESENTATIVE CONDUCTING A TEST RUN AND FUNCTION TEST ON THE VERSATRAC * INSTALL CUSTOMER SUPPLIED BATTERY

GRAND TOTAL: SPECIAL INSTR: NOTE: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: NOTE: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: NOTE: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: NOTE: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: NOTE: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR: SPECIAL INSTR:

* REFERENCE LONG-AIRDOX COMPANY QUOTATION NUMBER QWV2043-98 DATED APRIL 13, 1998. * INVOICING INSTRUCTION IS A FOLLOWS: * SEND ONE COPY OF INVOICE SHOWING EASTERN ASSOCIATED COAL CORPORATION'S PURCHASE ORDER NUMBER WITH ORIGINAL BILL OF LADING OR SHIPPING RECEIPT AND COPY OF PREPAID FREIGHT BILL.

* JOHN PARKER, WAREHOUSE MANAGER FEDERAL #2 MINE, TO MAKE ARRANGEMENTS FOR DELIVERY AND PICK UP OF THIS VERSATRAC, PHONE NUMBER IS (304) 344-0300. * MAIN CONTACT AT THE MINE IS LES HAGER AT (304) 344-0300. * ANY CHANGES TO THE REBUILD SPECIFICATION MUST BE QUOTED AND APPROVED BY MINE MANAGEMENT PRIOR TO PERFORMING THE WORK. * CONTINUED FROM LINE NOTES UNDER FIRE SUPPRESSION: GENERAL: * AFTER THE FRAME ASSEMBLY AND BUCKET ASSEMBLY ARE COMPLETELY DISASSEMBLED. THEY ARE TO BE STEAM CLEANED, SANDBLASTED AND PAINTED WITH PRIMER PAINT PRIOR TO ASSEMBLY. * TWO COATS OF LONG-AIRDOX WHITE FINISH PAINT * INSTALL NEW WARNING LABELS, CERTIFICATION TAGS, X/P TAGS, AND REFLECTORS * CUSTOMER INSPECTION WILL INCLUDE AN EASTERN ASSOCIATED REPRESENTATIVE CONDUCTING A TEST RUN AND FUNCTION TEST ON THE VERSATRAC * INSTALL CUSTOMER SUPPLIED BATTERY

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SALES AND PARTS CENTERS

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CARMICHAELS WAREHOUSE

CEDAR BLUFF WAREHOUSE

P.O. BOX467 INTERSECTION 88 & 21 CARMICHAELS, PA 15320

RR 3, BOX 1315 CEDAR BLUFF, VA 24609-8977

HARLAN WAREHOUSE

HENDERSON WAREHOUSE

P.O. BOX 140 ROUTE 119,3 MILES SOUTH OF HARLAN BAXTER, KY 40806

1708 FRANKLIN AVENUE HENDERSON, KY 42420

HUEYTOWN WAREHOUSE

HUNTINGTON WAREHOUSE

BUILDING #20, 15TH STREET INDUSTRIAL PARK HUEYTOWN, AL 35020

P.O. BOX 1190 ROUTE 10,1 MILE NORTH HUNTINGTON, UT 84528

LOGAN WAREHOUSE

MARION WAREHOUSE

BOX 1980 ROUTE 17, OLD LOG CABIN ROAD STOLLINGS, WV 25646

3206 WEST DEYOUNG MARION, IL 62959

OAK HILL WAREHOUSE

ROBINSON CREEK WAREHOUSE

P.O. BOX 3002 227 WEST MAPLE AVENUE OAK HILL, WV 25901

P.O. BOX300 ROUTE 23 SOUTH ROBINSON CREEK, KY 41560

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LC>NG-A.IRDC>.X

PARTS CATALOG INSTRUCTIONS FOR PROPER USE INTRODUCTION THIS PARTS CATALOG HAS BEEN INDIVIDUALLY PREPARED TO COMPLY WITH THE WAY YOUR PARTICULAR MACHINE WAS ASSEMBLED. IT INCLUDES ALL THE INFORMATION REQUIRED TO ORDER REPLACEMENT OR SPARE PARTS, AS WELL AS ASSEMBLY DRAWINGS, CIRCUIT SCHEMATIC DIAGRAMS, AND MAINTENANCE DATA WHICH WILL ASSIST IN PROPERLY MAINTAINING YOUR MACHINE. THE CATALOG CONSISTS OF THE MACHINE ORDER, THE DRAWING INDEX, AND THE BODY OF THE DRAWINGS.

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MACHINE ORDER THE MACHINE ORDER IS A RECORD OF EVERYTHING THAT WENT INTO MAKING YOUR MACHINE. ALL MAJOR ASSEMBLIES, COMPONENTS, BILL OF MATERIALS (BM'S) AND SPECIAL BILLS OF MATERIALS (SBM'S) THAT WERE USED IN ASSEMBLING THE MACHINE ARE RECORDED ON THE MACHINE ORDER. THE FOLLOWING INFORMATION CAN BE OBTAINED FROM THE MACHINE ORDER. 1. THE MACHINE ORDER NUMBER AND COMPLETE MODEL NUMBER OF THE MACHINE. 2. PART NUMBERS OF ALL MAJOR MECHANICAL, HYDRAULIC, AND ELECTRICAL ASSEMBLIES ON THE MACHINE. 3. THE SPECIAL BILL OF MATERIAL NUMBER FOR EACH OPTION AND SPECIAL ON THE MACHINE.

DRAWING INDEX THE DRAWING INDEX IS A SYSTEMATIC LISTING OF EVERY DRAWING INCLUDED IN THE CATALOG WITH A DESCRIPTION OR TITLE OF THE DRAWING. THE DRAWING INDEX IS DIVIDED INTO SECTIONS SUCH AS GENERAL, MECHANICAL, ELECTRICAL, HYDRAULIC, LUBE AND WATER.

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DRAWINGS DRAWINGS ARE ARRANGED IN THE SAME ORDER AS THE DRAWING INDEX, THE DRAWINGS ARE SEPERATED BY CARDBOARD DIVIDERS WHICH INDICATE THE CONTENTS OF EACH SECTION.

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LONG-A.IRDO.X:

PARTS CATALOG INSTRUCTIONS FOR PROPER USE Continued HOW TO USE THIS CATALOG

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IT IS BEST TO TREAT THE USE OF THIS CATALOG AS YOU WOULD A TROUBLESHOOTING PROBLEM: DEFINE WHAT YOU NEED, ISOLATE THE SYSTEM, AND PINPOINT THE NECESSARY ITEM. FOR INSTANCE, IF YOU NEED THE PART NUMBER OF THE SEAL IN A HYDRAULIC CYLINDER, FIRST DEFINE THE CYLINDER YOU NEED -- CUTTER BOOM, CRADLE BOOM, CRADLE LIFT, ETC. THEN ISOLATE THE HYDRAULIC SYSTEM BY REFERRING TO THE HYDRAULIC SCHEMATIC DIAGRAM TO FIND THE PART NUMBER OF THE CYLINDER. FINALLY, TURN TO THE INDIVIDUAL DRAWING OF THE CYLINDER TO PINPOINT THE SEAL'S PART NUMBER. OR, FOR AN ELECTRICAL OVERLOAD RELAY PART, ISOLATE THE ELECTRICAL SYSTEM BY REFERRING TO THE CONTROLLER ASSEMBLY DRAWING, LOCATING THE OVERLOAD RELAY, AND THEN PINPOINTING THE ITEM. AS WITH ALL WORK, YOU WILL GET THE BEST RESULTS IF YOU APPROACH THE PROBLEM SYSTEMATICALLY: DEFINE, ISOLATE, AND PINPOINT.

PART NUMBERS USERS OF PARTS CATALOGS SHOULD ALSO NOTE THAT THE SCHEMATIC DIAGRAMS APPEARING IN THE CATALOG SHOW STANDARD CIRCUITS AND CANNOT REFLECT CHANGES MADE BY THF INCLUSION OF OPTIONS AND SPECIALS. SUCH CHANGES, HOWEVER, ARE SHOWN ON ADDITIONAL DRAWINGS IN THE BOOK. WHEN SPECIALS OR OPTIONS ARE ADDED TO A MACHINE, IT MAY BE NECESSARY TO COMPARE THE STANDARD SCHEMATIC DIAGRAM WITH THESE ADDITIONAL DRAWINGS TO PINPOINT PART NUMBERS OR CIRCUIT CONFIGURATIONS.

ORDERING PARTS WHEN ORDERING ANY PARTS FOR YOUR MACHINE, ALWAYS GIVE THE COMPLETE MODEL NUMBER, THE MACHINE ORDER NUMBER, AND THE COMPLETE PART NUMBER OF THE COMPONENT.

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DO NOT COMPROMISE OR JEPORDIZE THE HIGH STANDARDS OF EXECELLENCE BUILT INTO YOUR MACHINE-- USE ONLY GENUINE O.E.M. REPLACEMENT PARTS.!

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LC>NG-A.IRDC>X:

GENERAL INFORMATION WHEN CONTACTING THE MANUFACTURER ABOUT YOUR EQUIPMENT, ALWAYS INCLUDE THE COMPLETE MACHINE MODEL NUMBER AND SERIAL NUMBER. THIS INFORMATION MAY BE OBTAINED FROM THE APPROVAL PLATE.

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THE PART NUMBER INFORMATION AND MACHINE SPECIFICATIONS IN THIS CATALOG ARE BASED SOLELY ON THE INFORMATION CONTAINED IN THE MACHINE ORDER AT THE TIME THE CATALOG IS ASSEMBLED; THE MACHINE ORDER IS CONSIDERED TO BE THE FINAL AUTHORITY FOR ANY DESCREPANCIES WHICH MAY OCCUR BETWEEN CATALOG AND MACHINE. REPLACEMENT OR ADDITIONAL CATALOGS WILL SHOW INFORMATION AND SPECIFICATIONS INDICATED BY THE MACHINE ORDER ON FILE AND MAY NOT REFLECT THE ACTUAL MACHINE CONFIGURATION; WE CAN ASSUME NO RESPONSIBILITY FOR KNOWLEDGE OF MODIFICATIONS MADE TO A MACHINE UNLESS NOTIFIED IN WRITING OF SUCH MODIFICATIONS. THE MANUFACTURER RESERVES THE RIGHT TO MODIFY THE TYPE OF EQUIPMENT DESCRIBED IN THIS CATALOG WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION TO MAKE SIMILAR MODIFICATIONS ON EQUIPMENT SOLD PREVIOUSLY. SUBSEQUENT TO DELIVERY AND ACCEPTANCE BY MINE MANAGEMENT, ANY MODIFICATIONS OR ADDITIONS WHICH ARE REQUIRED THROUGH CHANGE OR ENACTMENT OF STATE OR FEDERAL MINE SAFETY REGULATIONS OR INTERPRETATIONS IS THE SOLE RESPONSIBILITY OF MINE MANAGEMENT.

ALWAYS USE GENUINE 0. E. M. REPLACEMENT PARTS

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SERIAL NUMBER:

-1001 ------

MODEL NUMBER:

-6418 -------

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LC>NG-AIR.DC>X.

WARRANTY POLICY PROCEDURES THE MANUFACTURER WARRANTS THAT THE EQUIPMENT MANUFACTURED BY IT, AND DELIVERED HEREUNDER, WILL BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP FOR A PERIOD OF SIX (6) MONTHS FROM THE DATE OF SHIPMENT AS OUTLINED IN "TERMS AND CONDITIONS OF SALE".

WHEN A FAILURE OCCURS WITH IN HE WARRANTY PERIOD, AND IT IS SUSPECTED TO BE A FAILURE COVERED BY WARRANTY, THE FOLLOWING PROCEDURES ARE TO BE FOLLOWED TO ENABLE THE MANUFACTURER TO RETURN YOUR EQUIPMENT TO PRODUCTION IMMEDIATELY AND THEN EFFICIENTLY, AND FAIRLY, RESOLVE THE CLAIM:

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1) NOTIFY AREA OFFICE THAT A FAILURE HAS OCCURED GIVING FULL DETAILS AS TO TYPE AND NATURE OF FAILURE, AND THE SERIAL NUMBER OF THE EQUIPMENT INVOLVED. 2) ISSUE A PURCHASE ORDER FOR A REPLACEMENT PART, OR PARTS, TO MAKE REPAIRS TO THE EQUIPMENT. THE AREA REPRESENTATIVE WILL MAKE A PRELIMINARY INSPECTION OF THE TYPE OF FAILURE, SUPERVISE OR ADVISE ON THE INSTALLATION OF THE REPLACEMENT PART AND ACKNOWLEDGE IF THIS FAILURE IS A VALID WARRANTY REQUEST. WITH A POSSIBLE WARRANTY FAILURE, THE AREA SERVICE SUPERVISOR WILL COMPLETE A SIMPLE "WARRANTY CLAIM REQUEST" FORM, TAG THE PART WITH A PART NUMBER, DATE, SIGNATURE, AND NOTIFY THE PROPER FACILITY TO ENABLE AUTHORIZED RETURN OF MATERIAL TO WARRANTY CLAIMS DEPARTMENT FOR FINAL INSPECTION AND RESOLUTION. WITH PROPER IDENTIFICATION AND INFORMATION ABOVE, CLAIM RESPONSE CAN BE PROMPLTY HANDLED.

• WARRANTY CLAIMS ARE NOT INVOICED UP FRONT. • ACCEPTED WARRANTY CLAIMS WILL BE INVOICED AT $ 0.00.

• DENIED WARRANTY CLAIMS WILL BE INVOICED WITH AN EXPLANATION FOR THE DENIAL.

• WARANTY CLAIMS PROCESSED FOR ACCESSORIES OR EQUIPMENT FURNISHED BY THE MANUFACTURER, BUT MANUFACTURED AND WARRANTED BY OTHERS, SHALL BE CREDITED ONLY IN THE AMOUNT CONVEYED TO THE MANUAFACTURER. TYPICALLY, THESE ITEMS INCLUDE ELECTRIC MOTORS, CONVEYOR CHAIN AND THE METHANE MONITORS.

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YOUR COOPERATION TO THIS PROCEDURE WILL ENABLE US TO SERVE YOU EFFECTIVELY ON WARRANTY CLAIMS.

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THE LONG-AIRDOX COMPANY PRODUCT FOR WHOM THIS MANUAL WAS PREPARED WAS DESIGNED AND BUllT TO PROVIDE RELIABLE PERFORMANCE UNDER TYPICAL MACHINE OPERATING CONDITIONS. LONG-AIRDOX COMPANY DESIGNERS AND ENGINEERS HAVE CAREFULLY DEVELOPED OR SPECIFIED EACH PART WITH MATERIAL COMPOSITION AND TOLERANCES APPROPRIATE TO THE PART'S INTENDED USE. THIS PRODUCTS' MSHA CERTIFICATION WAS GRANTED BASED ON THE INCORPORATION OF APPROVED LONG-AIRDOX COMPANY PARTS. LONG-AIRDOX IS COMMITTED TO PROVIDING THE BEST SERVICE AND SUPPORT TO ITS CUSTOMERS. THAT IS WHY IT HAS: • DEVELOPED, SELECTED AND MADE AVAILABLE TECHNICALLY CORRECT AND APPROVED REPLACEMENT PARTS FOR ITS PRODUCT LINES. • ESTABLISHED AN EFFECTIVE NETWORK FACILITIES IN THE U.S. AND ABROAD.

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SALES

AND

SERVICE

• INSTALLED AND MAINTAINS A COMPUTERIZED PARTS STOCKING SYSTEM TO ENSURE HIGH AVAILABILITY LEVELS FOR REPLACEMENT COMPONETRY AND SUBASSEMBLIES.

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• ADOPTED A UNIQUE CHANGEOUT SYSTEM COVERING COMPONENTS TO MINIMIZE CUSTOMER COSTS AND DOWNTIME.

WE RECOMMEND THAT YOU PURCHASE LONG-AIRDOX COMPANY RENEWAL PARTS TO MAINTAIN YOUR EQUIPMENT IN ITS ORIGINALLY APPROVED CONDITION, A MANDATORY MSHA REQUIREMENT. SINCE MSHA REGULATIONS MAKE IT INCUMBENT UPON THE MINE OPERATOR TO MAINTAIN ALL PERMISSIBLE EQUIPMENT AND MACHINERY IN ITS APPROVED CONDITION, IT IS ESSENTIAL THAT PROPER PROCEDURES AND REPLACEMENT PARTS ARE USED DURING REPAIR OR REBUILDING OF APPROVED EQUIPMENT AND MACHINERY.

LC>NG-A.IRDC>:X:

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MAJOR

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Long-Airdox Company Virginia Tech Corporate Research Center 1750 Kraft Drive, Suite 1000 Blacksburg, VA 24060 (540) 552-5555 Fax(540)552-5525

"CAUTION" NUMBER A2559 To retain "permissibility" of this equipment the following conditions shall be satisfied:

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1.

GENERAL SAFETY: Frequent inspection shall be made. All electrical parts, including the portable cable and wiring shall be kept in a safe condition. There shall be no openings into the casings of the electrical parts. A permissible distribution box shall be used for connection to the power circuit unless connection is made in fresh intake air.To maintain the overload protection on direct current machines, the underground conductor of the portable cable shall be connected to the proper terminal. The machine frame shall be effectively grounded. The power wires shall not be used for grounding except in conjunction with diode(s) in equivalent.

The operating voltage should match the voltage rating of the motor(s) .

2.

SERVICING: Explosion proof enclosures shall be restored to the state of original safety with respect to all flame arresting paths, lead entrances, etc .. , following disassembly for repair or rebuilding, whether by the owner or and independent shop.

3.

FASTENINGS: All bolts, nuts, screws, and other means of fastening, and also threaded covers, shall be in place, properly tightened and secured.

4.

RENEWALS AND REPAIRS: Inspections, repairs, or renewals of electrical parts shall not be made unless the portable cable is disconnected from the circuit furnishing power, and the cable shall not be connected again until all parts are properly reassembled. Special care shall be taken in making renewals or repairs. Leave no parts off. Use replacement parts exactly like those furnished by the manufacturer. When any lead entrance is disturbed, the original leads or exact duplicates thereof shall be used and stuffed boxes shall be repacked in the approved manner.

5.

CABLE REQUIREMENTS: A flame-resistant portable cable bearing a Bureau assigned indentification number, adequately protected by an automatic circuit-interrupting device shall be used. Special care shall be taken in handling the cable to guard against mechanical injury and wear. Splices in portable cables shall be made in a workmanlike manner, mechanically strong, and well insulated. Not more than one temporary splice in a 24 hour period is permitted in a portable cable regardless of length. Connections and wiring to the outby end of the cable shall be in accordance with recognized standards of safety.

This Form Not To Be Changed Without M.S.H.A. Approval.

BI016087 G-007

•

LC>NG-A.IR.DC>:X.

Long-Airdox Company Virginia Tech Corporate Research Center 1750 Kraft Drive, Suite 1000 Blacksburg, VA 24060 (540) 552-5555 Fax (540) 552-5525

Subject: Canopy Certification Machine Serial No: 6418-1001 Attention: Mine Superintendent

•

Gentlemen: In accordance with volume 37, number 192 of the Federal Register, Part 75 of Title 30, Paragraph 75.1710-1, a protective canopy is being furnished by Long-Airdox Company for the above machine.

This canopy is certified to elastically support a dead load of 18,000 pounds.

Very truly yours,

Mack J. Blackwell, Jr. PE Long-Airdox Company

Commonwealth of Virginia Registration No. 01357

•

BI016087 G-008

•

LC>NG-.A.IR.DC>:X:.

Long-Airdox Company Virginia Tech Corporate Research Center 1750 Kraft Drive, Suite 1000 Blacksburg, VA 24060 (540) 552-5555 Fax (540) 552-5525

Subject Ansul A101/ Checkfire Fire Suppression Systems Machine Serial No: 6418-1001 Attention: Mine Superintendent

•

Gentlemen: In accordance with volume 57, number 95 of the Federal Register, Part 75 of Title 30, Paragraph 75.380 (F) (2), one Ansul A101 I Checkfire Fire Suppression System has been correctly installed and tested by Long - Airdox Company for the above machine.

;;i.L?t:-~~~----·/" /./ . . . ...r.::..,..··

.·

.·.

Mack J. Blackwell, Jr., PE Commonwealth of Virginia Registration No. 01357

•

BI016087 PLUG-IN CONECTOR

CONNECTED CONDUCTOR

•

I

MECHANICAL CONNECTION

~>

CROSSING CONDUCTOR

..~.

-

+OR+OR-:

(DPST)

- -

~ ~

=ft SUPPRESSOR OR VOLT TRAP

CAPACITOR

-<CJP-

~

-iE--

TROLLEY POLE

OPERATING COIL

~

~

¢

qv

OR

THYRISTOR PORTION

THREE PHASE INDUCTION MOTOR

rUb

-./'RECTIFIERS

..,.

NORMALLY CLOSED CONTACT

~I

OR o--C) OR 0

SINGLE DIODE 0

-

~

SOLID STATE OVERLOAD RELAY I

+

CIRCUIT BREAKERS

CAM OPERATED CONTACT ASS'Y

3-POLE CIRCUIT BREAKER WITH THERMAL OVERLOAD DEVICE IN ALL 3 POLES.

o-if~

o-1!~ o-1!~

>K>K>K I I

I

I I I I I

I I I

I

I I

I I

**>K I I I I I

I

I

I

(THREE CIRCUITS)

BRIDGE

~ INDICATES CONTACTS CLOSED

6)

6) 6) 6)

~

~ ~ ~

3-POLE CIRCUIT BREAKER WITH MAGNETIC OVERLOAD DEVICE IN ALL 3 POLES.

6)

6) 6) 6)

~

~~~

REV

•

I

MASTER SWITCH

,P

OR o---tr OR

NOMALLY OPEN CONTACT

-o-

(DEVICE DESIGNATION INDICATED WITHIN CIRCLE)

!B! !B! lB! L____ J

(ZENER DIODE)

*

INSTRUMENT OR METER

=o

D.C. MAGNETIC OVERLOAD

CONTACTS

*

L.E.D. PORTION

THERMAL OVERLOAD HEATER

_j_

HEADLIGHT

-o-

(VARIABLE RESISTOR)

~

PHASE

SOLID STATE RELAY

RESISTOR

~

CYCLE

--

0

~

(DEVICE DESIGNATION INDICATED WITHIN CIRCLE)

VALUE INDICATED IN OHMS JU1Jl_ -J\1\1'-

•

MAGNETIC OVERLOAD RELAY

ROTARY SWITCH

~

-=411~

-

TRANSFORMER

FUSE

--

BATTERY

~RD

-------------------------

TWO CIRCUIT SWITCH >

GROUND

0

lsHT

1

OF 1

~

LOIN!Clll-AD IR!ID>OX

ELECTRICAL SYMBOLS

~I

SK-568

BI016087 BI016087-00-00-EN_2B

·~

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

D13244X1 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER DESCRIPTION SEQ ITM

------------------

•

•

AS OF 10/07/98 CONTROLLER ASSY.

QTY PER ASSEMBLY

---------

D13244-1 0 CONTROLLER FAB. C13244-2 2 0 COVER ASSY. A8021-101 6 0 STUD, SS NC 1/2 X 2 1/2 GD5 A12000-1 7 0 PANEL ASSEMBLY, SCR D15402X1 8 0 PUMP START MOUNTING ASSY A3593 9 0 COIL, SCR ~2998 2X1 10 0 SUPERCEDED BY 9657001000 A12000-3 11 0 CAPACITOR ASSEMBLY C12464-3X2 12 0 PANEL BOARD ASSY. A2785X2 14 0 CIR BRK 400A 125V uv D13348 15 0 BREAKER RESET ASSY. A1231 16 0 PLUG, NIPPLE C544X1 17 0 NUT, PACKING C544X2 18 0 NUT, PACKING A646 20 0 HOSE TUBE A2973X6 22 0 BUSHING A2973X9 23 0 BUSHING A2973X11 24 0 BUSHING A2620X1 25 0 BUSHING, 1.156X.875X.125 STEEL A10907X5 27 0 GROMMET, PACKING A10844X2 28 0 PACKING GROMMET A10844X6 29 0 PACKING GROMMET A10844X7 30 0 PACKING GROMMET A10844X9 31 0 PACKING GROMMET 18027 32 0 HOSE CONDUIT 2 ID 3-PLY II

PAGE NO:

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------- -------- --------

1. 000 EA P9

01/03/86 99/99/99

1 . 000 EA M

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA X2

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

1 . 000 EA P4

08/16/90 99/99/99

1. 000 EA P4

01/03/86 99/99/99

1 . 000 EA X2

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

1.000 EA X2

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

3.000 EA P4

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

13.000 FT P4

01/03/86 99/99/99

BI016087

•

•

•

A3157X19 33 0 CABLE, #3/0-2 &14-3C RD. RMR A645 39 0 NUT, PACKING A6111X10 41 0 CABLE, #3/0-1 c HYPALON A6111X7 42 0 CABLE, #1-1 C HYPALON A14160 43 0 PLUG 5-P TLB BRASS A14162X3 44 0 SUPERCEDED BY A14162X2 C3378 45 0 CAP, NIPPLE A14442X3 0 46 PLUG A14457X2 47 0 CLAMP, CABLE

14.000 FT P4

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

60.000 IN P4

09/02/92 99/99/99

120.000 IN P4

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

AS OF 10/07/98 PANEL BOARD ASSY.

IM REV: sr C12464-3X2 MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

QTY PER ASSEMBLY

------------------

•

•

C12464-3 PANEL BOARD A2537 CLIP, FUSE A2541 CLIP, RETAINER A2538 TERMINAL BLOCK A2481X3 CONTACTOR, 200A. A3188X12 FUSE, 10AMP A3530 COIL SUPP. NETWORK A3188X1 FUSE, 5AMP A3188X14 FUSE 15 AMP A2540 PLATE, RETAINER A2539-8

PAGE NO:

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

.. - -- - - -- - -------- --------

0

1.000 EA M

01/03/86 99/99/99

2

0

5.000 EA P4

01/03/86 99/99/99

3

0

2.000 EA P4

01/03/86 99/99/99

4

0

11.000 EA P4

01/03/86 99/99/99

5

0

2.000 EA P4

01/03/86 99/99/99

6

0

2.000 EA P4

01/03/86 99/99/99

7

0

1 . 000 EA P4

01/03/86 99/99/99

8

0

1 . 000 EA P4

01/03/86 99/99/99

9

0

2.000 EA P4

01/03/86 99/99/99

10

0

1.000 EA P4

01/03/86 99/99/99

11

0

8.000 EA M

01/03/86 99/99/99

BI016087

• I

'~

7

I I I I

0

I

I

1

• REF. 1 2 3 4 5 6 7

QTY. 1 1 1 4 2 4 2

PART NUMBER

DESCRIPTION

015402 A2479X4-2 A2481X3 A8003-034 AB019-073 A8006-604 AB006-600

MOUNTING BRACKET TIMER CO NTACTOR BOLT RHMS LOCKWASHER LOCKWASHER

REV

•

#

SHT 1

OF 1

II...OINIG-ABIRIOOX

PUMP MOTOR STEPSTART ASSEMBLY to

'"' N

D15402X1

BI016087

•

• REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 ..................................... 1 ........................... A2481X2-1 ................................. SPRING KIT 2 .................................... 1........................... A2481X2-2 ................................. BLOWOUT CORE ASSEMBLY 3 .................................... 1 ........................... A2481X2-3 ................................. CONTACT FINGER ASSEMBLY 4 .................................... 1 ........................... A2481X2-4 ................................. CONTACT TIP KIT 5 .................................... 1 ........................... A2481X2-5 ................................. CONTACT TIP 6 .................................... 1 ........................... A2481X2-6 ................................. ARMATURE ASSEMBLY 7 .................................... 1 ........................... A2481X2-7 ................................. CONTACT POST ASSEMBLY 8 .................................... 1 ........................... A2481X2-8 ................................. BLOWOUT TERMINAL ASSEMBLY 9 .................................... 1 ........................... A2481X2-9 ................................. POLE ASSEMBLY 10 .................................. 1 ........................... A2481X2-10 ............................... CONTACT STOP ASSEMBLY 11 .................................. 1 ........................... A2481X2-11 ............................... ARC BARRIER ASSEMBLY 12 .................................. 1 ........................... A2481X2-12 ............................... PANEL ASSEMBLY 13 .................................. 1 ........................... A2481X1-12 ............................... MAGNETIC FRAME ASSEMBLY 14 .................................. 1 ........................... A3020 ........................................ MAGNETIC COIL 15 .................................. 1 ........................... 9-802004-008 ............................ 1/4 X 1/2 C. SET SCREW

REV. A

SHT. 1 OF 1

~

•

LC>NG-AIR.DC>.X:

CO NTACTOR ASSEMBLY 5/95

A2481X3

BI016087

tc'5

16

•

9

8 5

~ I

~

4

7

10

14

•

3

REF 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 *16 17

•

PART NUMBER 10-24 X 1 A2785-1 3/8 NC X 1/2" A2785-2 A2785-3 A2785-4 7/16" NC X 1 A2785-6 A2785-7 A2785-8 1/4 NC X 1-3/4 A2785-9 A2785-1 0 A2785-11 A2785-13 A2785-14 A2785-15 A2785-16

DESCRIPTION ROUND HEAD SCREW COVER ROUND HEAD SCREW OPERATING HANDLE MOVING CONTACT ARC EXTINGUISHER SOCKET HEAD BOLT & FLAT WASHERS STATIONARY CONTACT BASE LOAD TERMINAL INSULATOR ROUND HEAD SCREW INTERPOLE BARRIER MOVING CONTACT TRIP UNIT SHUNT TRIP ~48 V.O.) SHUNT TRIP 1230 V.) U.V.R. RELAY (OPTIONAL) AUXILIARY SWITCH (NOT SHOWN) (FOR A2785X4 BREAKER)

4 1 3 1 2 3 3

3 3 1 4 2 1 1 1 1 1 1

REV

#

SHT 1

~

*FOR PENNSYLVANIA

II...OINJO-ADRDOX

PART NUMBER A2785X3 A2785X2 A2785X1 A2785

CIRCUIT BREAKER 125VDC-UVR W/AUX. SWITCH 125VDC-SHUNT TRIP 125VDC-UVR 48VDC-NO SHUNT TRIP 48VDC-SHUNT TRIP

CIRCUIT BREAKER ASSEMBLY

"'"' ~

.......

A2785

OF 1

BI016087 BI016087-00-01-EN_2B

·~

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

013348 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

------------------

•

•

B13345 0 ARM A3160X1 2 0 CLEVIS, 1/2" A3161X1 3 0 PIN, CLEVIS 1/2" X 1 .36" LONG A8006-203 5 0 NUT, 1 /2" UNF B13347 6 0 BREAKER RESET SHAFT B13168 7 0 ANGLE B13167 8 0 ANGLE 11 A8000-065 0 BOLT, HEX GO 5 NC 3/8 X2 A8000-062 12 0 BOLT, HEX GO 5 NC 3/8 X1 1/4 A3159X2 14 0 PIN, ROLL 1/4 X 1/2 B13169X1 15 0 BREAKER RESET WELDMT

PAGE NO:

AS OF 10/07/98 BREAKER RESET ASSY.

QTY PER ASSEMBLY

---------

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------- -------- --------

1 . 000 EA M

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1. 000 EA P4

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

1. 000 EA P4

01/03/86 99/99/99

1.000 EA P9

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

BI016087

•

g

2 16

19

•

15

REF. 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER A12000-1A A12000-1 B A12000-1C A12000-1D A12000-1 E A12000-1H A12000-1K A12000-1L A12000-1 M A12000-1N A12000-1 0 A12000-1P A12000-1 Q A12000-1 R A12000-1S A12000-5 A12000-6 A12000-7 A12000-1 E-1

DESCRIPTION BASEPLATE INSULATING SHEET INSULATING SHEET HEATSINK SCR MODULE FASTENER KIT RESISTOR BANK SUPPRESSION BOARD SHUNT 800 AMP FUSE BRAID HARNESS ASSEMBLY (NOT SHOWN) BUSS BAR BUSS BAR CABLE CLAMP MAIN HEATSINK TOP HEATSINK U CHANNEL ASSY SCREW M6X16* (METRIC)

* INCLUDED IN A 12000-1 E ASSEMBLY

•

REV

QTY. 1

2 1 1

1

2 1 1

2 1 1

1 1 2 1 2 2 1 1

#

SHT 1

~

ll...C>INIQ-ADIRDC>X

SCR PANEL ASSEMBLY

"'01

'

01

A12000-1

OF 1

BI016087

•

4

~-1 /

(

I

!

I

•

6

4

REF. 1 2 3

4

5 6

•

PART NUMBER

DESCRIPTION

A12000-3A A12000-3Q A12000-3S A12000-3H A12000-31 A12000-3T

BASE PLATE BUSS BAR SUPPORT BRACKET FASTENER KIT CAPACITOR DELAY

QTY 1 2 2 1

5

REV

#

SHT 1

~

1

ll..OINJB-ADIRIDOX

CAPACITOR BANK ASSEMBLY L(') Q)

'

..;-

A12000

3

OF 1

BI016087

• 3

• 1 2 3 4 5 6 7

A12000-5D A12000-5E A12000-5G A12000-5H A12000-1E A12000-1E-1 A12000-5E-1

HEATSINK SCR MODULE DIODE FASTENER KIT SCR MODULE SCREW M6X16 (METRIC) SCREW M6X2.5 (METRIC) REV

•

#

SHT 1

~

D...C>INIO-A.D IR!DC>X

MAIN HEATSINK ASSEMBLY lfl

...... "'....

A12000-5

OF 1

BI016087

•

A 12000-6 TOP HEATSINK

3-~ 0

2

• --~R=E~F·~--~PA~R~T~NU~M~B~E~R~~D~E~S~C~R~IP~TI~O~N________~Q~.

1 2 3

A12000-6D A12000-6U A12000-6V

HEATSINK INSULATOR THERMAL SWITCH

REV

•

#

SHT 1

~

ll..OINJC!Il-.A.D!RIOOX

TOP HEATSINK

A12000-6

OF 1

BI016087

•

A12000-7 U-CHANNEL

• REF.

1

2

PART NUMBER

DESCRIPTION

A12000-7W A12000-7H

U-CHANNEL FASTENER KIT

REV

•

#

SHT 1

OF 1

~

D...OINIC!I!-A.U IRDOX

U-CHANNEL ASSEMBLY

.,., 0'1

'.,.,

A12000-7

BI016087

• SUPPRESSION BOARD MOUNTS VERTICALLY TO FORUARD SIDE OF CHANNEL

21

CONNECTOR SYMBOLS 0 LOGIC I SUPPRESS I ON RESISTOR BANK -LOGIC 2 { ; I - JUMPED

8

•

CONNECTOR GY----LC U/Btc/0-HEAT SII« SCR3

BE----0 BN----0

----®

Q-sN---4

8 K - BATIERY I'£G*

@-GN---THERMO. S\1. FOR\IARD @-R---POS

JUMPER CONNECTIONS

@-o---POS

@-v

<fu---aN~

5

@--BE---3 0-\I/O--A2 (Q}--v

HEAT SINK REVERSE

~\1/BK/V----THERMO. S\1. REVERSE ~\1/BK/BE---SCRIR GATE LEAD

/\_ _ _/\ A :

CIRCUIT FOR SUPPRESSION BOARD

@)-GY---LC

SCRIF CATHODE---11/BE--ill LC-11/V

-

V

V •• A~!

1

co Cl

HEAT SINK F O R . - 1 1 - - - & - - - - - - - - - - - - - - - - - j

@-eK---e

POS-R-~~f-!'L--~:-

@-UIBK--SCRIF GATE LEAD

SCR2R CATHODE-\1/BK/R -~ i-!~-----1

@-UIBN----SCR2R GATE LEAD

SCR IR CATHOOE-\1/BK/BN -~

@)-u---HEAT SINK FORIIARO

HEAT SINK R E V . - V - - - & _ - - - - - - - - - - - - - - - _ _ j

@--VIGN--SCR3 GATE LEAD

SCR3 CATHDDE-\1/BK/GN -~)

@-VIR--SCR2F GATE LEAD

LOGIC 2 CONNECTOR

06

07 1-''"-- - - - - l

1-'f" " " ' - - - - - - - ,

HEAT SINK S C R J - \ 1 / B K / 0 - / ) . s - - - - - - - - - - - - - - - - - - '

REV

•

V

~f.!.iL-----1

#

SHT 1

OF

~

ll...OINJClii-ADIRIC>OX

PANEL WIRING DIAGRAM 0

Ol

'....

A12000L2X2

1

BI016087

• 11

10

3

2

•

7

*NOTE: USE 9-690004-500 PACKING KIT IN 9-690004-000 AND A14162X11A PLUG ADAPTER APPLICATIONS.

REV

•

#

SHT 1

OF 2

~

LOINJQ-ADRDOX

5-POLE BRASS PLUG ASSEMBLY lfl

'"'"'

A14160

BI016087 REF

•

1 2 3 4 5 6 7 8

PART NUMBER A14160 A14160-1 A14160-2 A14160-3 A14160-4 A14160-5 A14160-6 A14160-7 9-690004-000

A14162X11A

A14162 A14162A A14162X1 A14162X1A A14162X2 A14162X2A A14162X3 A14162X3A A14162X4 A14162X4A

•

A14162X5 A14162X5A A14162X6 A14162X6A A14162X7 A14162X7A A14162X8 A14162X8A A14162X9 A14162X9A A14162X10 A14162X10A 9 10 11 12

A14160-8 A14160-9 9-750500-069

QTY

DESCRIPTION PLUG ASSEMBLY HOUSING COUPLING RING INSULATOR ~INCLUDES TIPS) INSULATOR WITHOUT TIPS) REPLACEMENT POWER TIP SET (2/0-4/0) REPLACEMENT GROUND TIP REPLACEMENT CONTROL TIP SET BRASS PACKING GLAND ASSEMBLY WITH OR WITHOUT HOSE TUBE (WITH ROPE PACKING) ALUM. PACKING GLAND ASSEMBLY WITH OR WITHOUT HOSE TUBE (WITH ROPE PACKING) BRASS PACKING GLAND ASSY. WITH GROMMET I.D. WITHOUT HOSE TUBE (0.80)(0.80)(0.62)(0.37) ALUM. PACKING GLAND ASSEMBLY WITHOUT HOSE TUBE WITH GROMMET I.D. (0.80)(0.80)(0.62)(0.37) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.56) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.56) BRASS PACKING GLAND ASSY. WITH HOSE TUBE WITH GROMMET I.D. (1.47) ALUM. PACKING GLAND ASSY. WITH HOSE TUBE WITH GROMMET I.D. (1.47) BRASS PACKING GLAND ASSEMBLY (USE A 191 62X2) (USE A 14162X2A) ALUM. PACKING GLAND ASSEMBLY (USE A14162X2A) (USE A 141 62X2A) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.35) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.35) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.24 X .75 FLAT) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.24 X .75 FLAT) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (0.65)(0.65)(0.53)(0.597) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (0.65)(0.65)(0.53)(0.597) BRASS PACKING GLAND ASSY. WITH HOSE TUBE WITH GROMMET I.D. (1.56) ALUM. PACKING GLAND ASSY. WITH HOSE TUBE WITH GROMMET I.D. (1.56) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (0.82)(0.82)(0.74)(0.597) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (0.82)(0.82)(0.74)(0.597) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.78) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (1.78) BRASS PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (0.66)(0.66)(0.495) ALUM. PACKING GLAND ASSY. WITHOUT HOSE TUBE WITH GROMMET I.D. (0.66)(0.66)(0.495) PACKING GLAND GROMMETS(SEE FORM 2-288) ADAPTER HANDLE ROPE PACKING REV

•

#

1 1 1 1 1 1 1 1 1

1 1 1 A/R lsHT 2

OF 2

~

ILOINIO-ADRIOOX

5-POLE BRASS PLUG ASSEMBLY

~I

A14160

BI016087

• 11

• 4

REV

•

#

SHT 1

OF 2

~

11-C>NO-ADAIOC>X

5-POLE BRASS RECEPTACLE ASSEMBLY tn

0'> .......

N

A14161

BI016087

•

REF 1 2 3 4 5 6 7 8

PART NUMBER A14161 A14161 1 A14161-2 A14161-3 A14161-4 A14161-5 A14161-6 A14161-7 A14163X2 A14163X2A A14163X3 A14163X3A A14163X4 A14163X4A A14163X5 A14163X5A A14163X6 A14163X6A A14163X7

•

A14163X7A 9 10 11

A14161-8 A14161-9

QTY

DESCRIPTION BRASS RECEPTACLE ASSEMBLY BRASS RECEPTACLE HOUSING BRASS CAP INSULATOR ~INCLUDES TIPS) INSULATOR WITHOUT TIPS) REPLACEMENT POWER TIP SET (2/0-4/0) REPLACEMENT GROUND TIP REPLACEMENT CONTROL TIP SET BRASS PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (0.80)(0.80)(0.62)(0.37) ALUM. PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (0.80)(0.80)(0.62)(0.37) BRASS PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (0.65)(0.65)(0.62)(0.37) ALUM. PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (0.65)(0.65)(0.62)(0.37) BRASS PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (1.24 X 0.75 FLAT) ALUM. PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (1.24 X 0.75 FLAT) BRASS PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. ( 1.56) ALUM. PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (1.56) BRASS PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (0.65)(0.65)(0.53)(0.597) ALUM. PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (0.65)(0.65)(0.53)(0.597) BRASS PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET I.D. (0.66)(0.66)(0.495) ALUM. PACKING GLAND ASSY. (WITHOUT HOSE TUBE) WITH GROMMET (0.66)(0.66)(0.495) PACKING GLAND GROMMETS (SEE FORM 2-288) ADAPTER GLAND WITHOUT HOSE TUBE

REV

•

#

1 1 1 1 1 1 1 1 1

1 1

ISHT

2

OF 2

~

IJ...C>INJQ-ADAIC>OX

5 POLE BRASS RECEPTACLE ASSEMBLY

~I

A14161

BI016087

•

FOR A14161 5-POLE BRASS PLUG OR RECEPTACLE

A14771X1 GROMMET I.D.:

A14771X2 GROMMET I.D.: ( 1 .35)

( 1 .4 7)

A14771X4 GROMMET I.D.: (1.78)

A14771X3 GROMMET I.D.: ( 0.65),( 0.65 ),(0.53),(0.597)

A14771X10 GROMMET I.D.: (1.25 X 0.75)

A14771X5 GROMMET I.D.: (0.82),(0.82),(0. 7 4) ,(0.597)

• A14771X17 GROMMET I.D.: (1.56)

A14771X16 GROMMET I.D.: (0.65) ,(0.65), (0.62) ,(0.37)

A14771X14 GROMMET I.D.: (0.80), (0.80) ,(0.62), (0.37)

A14771X18 GROMMET I.D.: (0.66), (0.66),(0.495) REV

#

SHT 1

OF 1

ROPE PACKING

•

NOTE: USE 9-690004-500 ROPE PACKING KIT IN 9-690004-000 AND A14162X11A PLUG ADAPTOR APPLICATIONS.

IL.OINIO-AD IF!!ID>OX

PACKING GLAND GROMMETS

A14771

BI016087 BI016087-00-02-EN_2B

·~

Mmmg Macmnery \iiroup

IN~t:tl::tULL"11ANU

Ingersoll-Rand Company 4201 LEE HIGHWAY BRISTOL, VA. 24201 703-669·9171

MINING MACHINERY

BI016087 BILL OF MATERIAL

5/06/86

•

TITLE

CONTROL

PART NO.

c

QUANTITY

l.C

A8019-836

1.0 12.C

Ad 02 3-0013 Ao 023-123

12.0

A41+o4 84474 Ao 42X 1 Ad 02 d-052 A64l

1.0

43 l

Ad J2d-C50 tH460X 1 B3 40 6-5 A600X c A3801Xl A3 80 2X 1 .43 BJ L

A<t3 7 7 Al 0906 A .I. OYO lX<t A&43 Ao44 Al0906Xl. Al 090 7 X 2 Al 090 7Xo A26i0Xl A.I.0907X5 A645 A646 A3l5bX33 A3 l63X 1 A.:)l5bX42 A3163X2 A3 lH 8.< 1 AJ HH3X 12 AZSJ 7

AZ 540 A254l A2538 A.:HD2 A1l::ioX37 A.:l .1.? uX 33 A3163Xl Al231

I I SIZE

013281-1

;\o ;..,_:

•

-

A~SY

C132ot-z

1~4

•

ST~TIU~ l

PART NO. Dl3281X 1

12.0

l.C l.C

1.

c

1.0

l.C

1.0

1.0

l.C l.C

1.0

1.0

2.0

2.C 1.C l.C

1.0 4.0 4.C

4.C

3.C 1.C 1.0 1.C l..C l.. c 24.C 23.0 2C.C 18.C l.C 2.0 3.0 1.0 2.0

4.0 l.C

zc.c

lC.C

s.c

1.0

DESCRIPTION

U/M

C 01\ TROL STATION FA8.

C C 'VER ASSY. BHHS 1/2NC X 1 1/4 ST. STEEL LOCK wASHER 1/2 FLATWASHER sT.s.

PC~ER S ~~ TCH SHAFT MCLNTI NG PAD SWITCH HANDLE 3/ ET\C X5/ 8 ALLEN SET SELECTOR SWITCH EA SIt ITCH HANDLE EA 3/ENCX7/l6lG.SET SCR EA ACCELERATOR EA SH.AF T EA SPEEu Swl TCH ARM EA REvERSE TAG EA OFF TAG EA FCR\<!ARO TAG EA PACKING NuT ASS'!'

EA BUSHING EA PACKING GRJtJMET EA f>AC KING NUT EA HOSE TUBE EA SUSHI NG EA PACK! NG GROMMET EA PACKING GROMMET EA B LSHI NG EA PACKING GROMMET EA PACKING NUT EA HOSE TUBE FT 14-3C TYPE so CCRD Fl 3/4 CONDUIT HOSE Fl 16-16C CORU CABLE FT 1 CONDUIT HOSE E.A FUSE, KTK-5 EA FUSE ~c L-to EA FuSE CUP EA PLATE EA RETAINER CLIP EA TERMINAL BLOCK EA ON TAG PORT. CORD F T lc-6C FT 14-3C T l' PE so CCRD F T 3/4 CONDUIT HCSE EA P LIJG E1\ EA EA EA EA EA EA EA EA EA EA

sa

SHEET DRAWING NO.

013281

!TEMPLOR I TAPE NO.

l OF

I

REV.

PC NO.

1

2 3 4

5

7 8

s

10 ll 12

13

14 15 16 17 18 19

20

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

31 38

39 40 41

42

43 44 46

47

48 49

BI016087

•

TO FORWARD -__,-,.,1,------L---.:Y:::I=::--------t---0,1~1-- TO REVERSE LIGHTS -, I I LIGHTS

I I I I I

CONNECTIONS FOR UNITS WITH BATTERY RECHARGE INDICATOR

ALT CONNECTION FOR UNITS WITHOUT BATTERY 1 RECHARGE INDICATOR ------ ~

I BSI I I I r+--

MASTER SWITCH CONTACT

POS INPUT

RED

BATTERY RECHARGE INDICATOR CAM SEQUENCE

-------BLK-----------_J

FWD LIGHTS: REV LIGHTS:

POS-POS F- NEG-NEG F POS-POS R- NEG-NEG R

ALL CONNECTIONS MADE INTERNAL TO CONTROL STATION A527 MOUNTIG PAD TO ENCLOSURE)

(~ELDED

•

2

3

6

10

c:::::::J <INCLUDED REF.

•

QTY.

MACH.

SCRE~

~ITH

LIGHT

S~ITCH)

PART NO. 9-644003-000

DESCRIPTION LIGHT SWITCH

2

A4464X I

LIGHT SWITCH SHAFT

3

010098

LIGHT SWITCH MTG. PLATE

4

010098XI

LIGHT SWITCH ADAPTOR PLATE

5

4

9-173004-006

STUD

6

4

A8006-603

LOCKWASHER

7

2

A8019-095

#I0-24NC X 1/2 LG R.H.M.S.

8

2

A8006-601

#10 LOCKWASHER

9

2

A8006-600

#8 LOCKWASHER

10

4

A8006-200

1/4-20 NC HEX NUT

REV

D

SHT 1

~

IL..OINIO-ADIFIIDOX

LIGHT SWITCH KIT

....m

.......

N

010100

OF 1

BI016087

•

18 19

21 20

/

3 I

L..-/..-

•

•

/ ...

NOTE: USE ABOVE CONFIGURATION AS REQUIRED.

/..-

6~....-+--1~

9

16

REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NUMBER A14281-1 A14281-2 A14281-3 A14281-4 A14281-5 A14281-6 9-808000-006 9-197000-006 A14281-7 9-197000-025 9-801004-008 9-801004-014 9-801005-032 9-202000-313 9-197000-313 A14281-8 9-801004-012 A14281-9 9-171004-019 A14282 A14283 A14284

DESCRIPTION HOUSING COVER REFLECTOR MTG. BRACKET REFLECTOR (BULB) ASSEMBLY SOCKET LENS 6-32X3/8" PANHEAD MACHINE SCREW #6 LOCKWASHER LENS RETAINER 1/4 LOCKWASHER 1/4-20X1/2 HEX HEAD CAP SCREW 1/4-20X7/8 HEX HEAD CAP SCREW 5/16-18X2 HEX HEAD CAP SCREW 5/16 WASHER 5/16 LOCKWASHER MOUNTING PADS 1/4-20X3/4 SOCKET HEAD SET SCREW CERTIFICATION PLATE #4X3/16" DRIVE SCREW STRAIGHT PACKING GLAND 90 DEGREE PACKING GLAND STEEL PLUG

QTY. 1 1 1 1 1 1 2 2 2 8 4 4 2 2 2 1 2 1 4 A/R A/R A/R

REV

#

SHT 1

L'

II...ONIG-ADIFI!IOOX

HEADLIGHT ASSEMBLY lt)

"' '-

"'

A14281X1

OF 1

BI016087 BI016087-00-03-EN_2B

·~

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

IM REV: sr C13350 MODEL: EGO NO: DATE OF LAST EGO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

------------------

•

•

A642X1 0 SWITCH HANDLE A10986X21 2 0 SOCKET HD SET SCREW 3/8 NCX1/2 B13351 3 0 BREAKER LINKAGE SUPP 4 A8000-061 0 BOLT, HEX GO 5 NC 3/8 X1 A2340X1 6 0 SHAFT COLLAR, 3/4" 7 B13352 0 RESET SHAFT B13345X1 8 0 ARM A3159X2 9 0 PIN, ROLL 1/4 X 1/2 10 A3160X1 0 CLEVIS, 1/2" 11 A3161X1 0 PIN, CLEVIS 1/2" X 1 .36" LONG 13 A8006-203 0 NUT, 1/2" UNF A1453X11 15 0 PUSH-PULL ROD A12397X1 16 0 BALL JOINT

PAGE NO:

AS OF 10/07/98 BREAKER RESET LINKAG

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

1. 000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1. 000 EA M

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

1. 000 EA M

01/03/86 99/99/99

2.000 EA M

01/03/86 99/99/99

2.000 EA P9

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1. 000 EA P4

01/03/86 99/99/99

3.000 EA P4

01/03/86 99/99/99

1 . 000 EA M

01/03/86 99/99/99

1. 000 EA P4

01/03/86 99/99/99

BI016087

•

•

NO REPLACEABLE PARTS AVAILABLE .

REV.#

•

[[I

SHT. 1 OF 1

LONG-AIRDOX" BATTERY RECHARGE SENSOR

3/96

A6516X6

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

A11400X6 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER DESCRIPTION ITM SEQ

-----------------A9001-080 0 BATTERY 64-SS 90-21 D14140X2 2 0 BATTERY BOX 4/0 CA. A3220X1 3 0 PADLOCK A8000-092 4 0 BOLT, HEX GD 5 NC 1/2 X1 1/2 9410000031 0 9 DECAL, BATTERY A6474X26 10 0 BATTERY MAINTENANCE MNUAL

•

•

PAGE NO:

AS OF 10/07/98 BATTERY ASSY 5-POLE 6418

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

1 . 000 EA P4

01/03/86 99/99/99

1 . 000 EA M

01/03/86 99/99/99

3.000 EA P4

10/29/90 99/99/99

4.000 EA P4

01/17/88 99/99/99

1 . 000 EA P4

01/18/89 99/99/99

1 . 000 EA P4

04/17/89 99/99/99

BI016087 10

11

*ITEM NO. 4 TO BE USED WITH ALUMINUM COVER ONLY.

12

•

13

. .

'

,,

l,,i

I

I I

I

- tl

it

!_ ___________ ,

----1

I'

,.

I'

- . - -:1

3

7 8

~ 0

0

0

9

14

•

_Q ____ Q

'' 0

.J

REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 .......................... 1 ....................... D14140-1 .......................... BATTERY CONNECTION BOX 2 .......................... 1 ....................... D14140-2 .......................... COVER ASSEMBLY 3 .......................... 12 ..................... A8023-419 ........................ BOLT 4 .......................... 12 ..................... A8023-123 ........................ FLATWASHER 5 .......................... 12 ..................... A8023-008 ........................ LOCKWASHER 6 .......................... 1 ....................... A2785X1 ........................... CIRCUIT BREAKER 7 .......................... 6 ....................... A8000-061 ........................ BOLT 8 .......................... 6 ....................... A8006-605 ........................ LOCKWASHER 9 .......................... 1 ....................... A14161 ............................. RECEPTACLE 10 ........................ 2 ....................... B12141 ............................. PACKING NUT 11 ........................ 2 ....................... B12150X4 ......................... BUSHING 12 ........................ 2 ....................... B12142 ............................. HOSE TUBE 13 ........................ 2 ....................... B12144X5 ......................... ROPE PACKING 1/4" 14 ........................ 1 ....................... A14163X2 ......................... RECEPTACLE ADAPTER BRASS 15 ........................ 2 ....................... A3688 ............................... PERMISSIBLE SEAL (NOT SHOWN) 16 ........................ 2.5 .................... 9-646001-007 ................... CABLE #6, .365 OD (NOT SHOWN) 17 ........................ 2.5 .................... 9-646001-003 ................... CABLE #1/0 .625 OD (NOT SHOWN) 18 ........................ 5.0 .................... 9-646001-000 ................... CABLE #4/0 .805 OD (NOT SHOWN)

REV.

•

11-89 54383

SHT. 1 OF 1

LC>NG-.A.IRDC>:X:

BATTERY CONNECTION BOX ASSEMBLY 4-96

D14140X2

BI016087

•

•

REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 ............................. 1.......................... A2400X12-11 ....................... CAP F.E. (INNER) 2 ............................. 1 .......................... A4160-60 .............................. BALL BEARING F.E .

3 ............................. 1 .......................... B9610-300 ............................ BRACKET F.E. 4 ............................. 1 .......................... A2400X10-17 ....................... ROCKER 5 ............................. 8 .......................... A3154X3 .............................. BRUSHES 6 ............................. 4 .......................... A3155X3 .............................. BRUSHHOLDER *7 ........................... 1 .......................... B9610-301 ............................ COMMUTATOR *8 ........................... 1 .......................... B961 0-302 ............................ ARMATURE CORE 9 ............................. 4 .......................... B9610-303 ............................ 1NTERPOLE COIL 10 ........................... 4 .......................... B9610-304 ............................ FIELD COIL 11 ........................... 1 .......................... A2400X12-19 ....................... FAN B.E. (INNER) 12 ........................... 1.......................... B9610-305 ............................ BRACKET B.E. 13 ........................... 1 .......................... A2400X12-12 ....................... CAP B.E. (INNER) 14 ........................... 1 .......................... A4160-18 .............................. BALL BEARING B.E. *15 ......................... 1.......................... A2400X12-9 ......................... SHAFT 16 ........................... 1 .......................... A2400X12-16 ....................... LABY B.E. *17 ......................... 1 .......................... B9610-307 ............................ ARMATURE (COMPLETE) *18 ......................... 1 SET .................. B9610-309 ............................ ARMATURE COIL 19 ........................... 1 .......................... B9610-308 ............................ FRAME 20 ........................... 1.......................... A2400X12-7 ......................... COMMUTATOR SLEEVE 21 ........................... 1 .......................... A2400X12-15 ....................... LABY F.E. 22 ........................... 4 .......................... A2400X10-41 ....................... HAND HOLE CAP 23 ........................... 1 .......................... B9610-310 ............................ PACKING GLAND 24 ........................... 1 .......................... A2400X11-36 ....................... HOSE CLAMP 25 ........................... 14' ....................... A3156X35 ............................ CABLE 26 ........................... 14' ....................... A3163X5 .............................. CONDUIT *INDICATES PARTS INCLUDED WITH COMPLETE ARMATURE .

REV. A

•

SHT. 1 OF 1

LONG-AIRDO:X:

MOTOR ASSEMBLY 12-95

89610-001

BI016087

48

~

NG-.AIRDO:X:

~~CTRIC MOTOR ASSEMBLY

9-621 036-000

BI016087

•

•

9-621036-000 MOTOR ASSEMBLY REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 ............................... 1 ........................ 9-621000-501 ....................... ARMATURE (COMPLETE) 2 ............................... 1 ........................ 9-621000-502 ....................... ARMATURE COIL SET 3 ............................... 1 ........................ 9-621001-503 ....................... COMMUTATOR 4 ............................... 1 ........................ A4159-119 ............................ SEAL, BE 5 ............................... 1 ........................ 9-621000-601 ....................... BALANCE RING 6 ............................... 1 ........................ A2400X73-87 ....................... ROCKER CLAMP 7 ............................... 1 ........................ 9-621000-508 ....................... ARMATURE CORE 8 ............................... 1 ........................ 9-621000-509 ....................... ARMATURE SHAFT 9 ............................... 1 ........................ 9-621000-541 ....................... INSPECTION COVER 10 ............................. 1 ........................ 9-621000-511 ....................... BEARING END CAP, FE 11 ............................. 8 ........................ 9-621036-502 ....................... BRUSH 12 ............................ .4 ........................ 9-621036-501 ....................... BRUSH HOLDER 13 ............................. 1 ........................ A2400X73-63 ....................... SNAP RING, BE 14 ............................. 1 ........................ A4160-71 .............................. BEARING, BE 15 ............................. 1 ........................ 9-621000-517 ....................... ROCKER RING 16 ............................. 1 ........................ A2400X94-18 ....................... ROCKER LOCK BOLT 17 ............................. 1 ........................ 9-621 000-519 ....................... FAN 18 ............................. 1 ........................ 9-621000-524 ....................... FRAME 19 ............................. 1 ........................ 9-621 000-525 ....................... BRACKET-BE 20 ............................. 1 ........................ 9-621000-526 ....................... BRACKET-FE 21 ............................ .4 ........................ 9-621000-527 ....................... FIELD COIL 22 ............................. 4 ........................ 9-621000-529 ....................... INTERPOLE COIL 28 ............................. 2 ........................ 9-200000-037 ....................... 3/8 HIGH COLLAR WASHER 29 ............................. 10 ...................... 9-801004-008 ....................... 1/4 NC X 1/2 CAP SCREW 30 ............................. 10 ...................... 9-197000-025 ....................... 1/4 LOCKWASHER 31 ............................. 1 ........................ A8006-411 ............................ WASHER 32 ............................. 6 ........................ 9-801008-020 ....................... 1/2 NC X 11/4 CAP SCREW 33 ............................. 6 ........................ 9-197000-050 ....................... 1/2 LOCKWASHER 34 ............................. 1 ........................ A2400X58-77 ....................... EYEBOLT 35 ............................. 1 ........................ A2400X112-40 ..................... PLUG 36 ............................. 1 ........................ A2400X112-39 ..................... PACKING GLAND 37 ............................. 1 ........................ A2400X94-38 ....................... GLAND NUT 38 ............................. 2 ........................ A2400X94-89 ....................... GLAND CLIP 39 ............................. 4 ........................ 9-801006-014 ....................... 3/8 NC X 7/8 CAP SCREW 40 ............................. 4 ........................ 9-197000-375 ....................... 3/8 LOCKWASHER 41 ............................. 1 ........................ A4160-70 .............................. BEARING, FE 42 ............................. 1 ........................ A2400X94-87 ....................... KEY, SHAFT 43 ............................. 1 ........................ A2400X94-63 ....................... SNAP RING FE 44 ............................. 16 ...................... 9-801008-024 ....................... 1/2 NC X 1 1/2 CAP SCREW 45 ............................. 16 ...................... 9-197000-050 ....................... 1/2 LOCKWASHER 46 ............................. 2 ........................ 9-801008-024 ....................... 1/2 X 11/2 CAPSCREW 47 ............................. 2 ........................ 9-200000-050 ....................... 1/2 HIGH COLLAR LOCKWASHER 48 ............................. 1 ........................ A2400X94-90 ....................... CASTLE NUT 49 ............................. 1 ........................ A8018-057 ............................ COTTER PIN 1/8" X 2 1/2" 50 ............................. 1 ........................ 010680-21 ............................ MOTOR GEAR (REF.) 51 ............................. 1 ........................ A2400X94-92 ....................... 0-RING 52 ............................. 1 ........................ 9621000-585 ........................ FAN MOUNT 53 ............................. 2 ........................ A2400X94-88 ....................... 0-RING

REV. A

•

ISHT. 2 OF 2

L'

LC>NG-A.IRDC>:X:

ELECTRIC MOTOR ASSEMBLY 7/95 1

9-621 036-000

BI016087 BI016087-00-04-EN_2B

·~

BI016087 121N. LBS.

•

•

=1 FT. LB.

Due to the application of fasteners being subject to great stresses and heavy or extreme vibration, it is imperative that all bolts be applied with an adequate amount of torque. For this reason this list of recommended torque settings for different types and sizes of fasteners used has been compiled .

SETSCREWS SOCKET LONG-LOK NOM. DIA. RECOMMENDED TORQUE SETTING #6 GIN. LBS. #8 91N. LBS. #10 131N. LBS. 1/4" 30 IN. LBS. 5 FT. LBS. 5/16" 3/8" 8FT. LBS. 7/16" 11FT. LBS. 1/2" 16.7 FT. LBS.

SETSCREWS SOCKET STANDARD STEEL NOM. DIA. RECOMMENDED TORQUE SETTING #6 91N. LBS. #8 161N. LBS. 30 IN. LBS. #10 1/4" 6FT. LBS. 12FT. LBS. 5/16" 18FT. LBS. 3/8" 29FT. LBS. 7/16" 43FT. LBS. 1/2" 100FT. LBS. 5/8" 146FT. LBS. 3/4" 7/8" 199FT. LBS. 262FT. LBS. 1"

FSR HEX BOLTS (SAE 5 & ASTM 325 STEEL) NOM.DIA. RECOMMENDED TORQUE SETTING 1/4" 9FT. LBS. 5/16" 18FT. LBS. 31FT. LBS. 3/8" 50 FT. LBS. 7/16" 1/2" 75FT. LBS. 9/16" 110FT. LBS. 5/8" 150FT. LBS. 250FT. LBS. 3/4" 7/8" 378FT. LBS. 583FT. LBS. 1" 1 1/8" 782FT. LBS. 1 1/4" 1,097 FT. LBS. 1,461 FT. LBS. 1 3/8" 1 1/2" 1,748 FT. LBS. 1 3/4" 3,114 FT. LBS. 4,504 FT. LBS. 2" 2 1/4" 6,497 FT. LBS. 2 1/2" 7,144 FT. LBS. 2 3/4" 12,092 FT. LBS. 15,774 FT. LBS. 3"

SOCKET, FLAT & BUTTON HEAD CAP SCREWS (STEEL ONLY) NOM. DIA. RECOMMENDED TORQUE SETTING #6 261N. LBS. 52 IN. LBS. #8 #10 6FT. LBS. 14FT. LBS. 1/4" 5/16" 30FT. LBS. 50 FT. LBS. 3/8" 7/16" 81FT. LBS. 121FT. LBS. 1/2" 240FT. LBS. 5/8" 395FT. LBS. 3/4" 629FT. LBS. 7/8" 964FT. LBS. 1" 1,523 FT. LBS. 11/8" 2,121 FT. LBS. 1 1/4" 2,843 FT. LBS. 1 3/8" 3,402 FT. LBS. 1 1/2"

REV. A

•

ISHT. 1 OF 1

L'

LC>NG-.AIRDC>X:

RECOMMENDED TORQUE SETTINGS 5/951

FORM NO. M-001

BI016087 BI016087-00-05-EN_2B

·~

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

================= AS OF 10/07/98 FRAME ASSEMBLY 606

013310 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER DESCRIPTION ITM SEQ 013311 WELDT FRONT SECTION 013312 WELDT REAR SECTION ft5~o~X"'J

O/t;,$t;,U. 1-

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

0

1.000 EA X2

01/03/86 99/99/99

2

0

1.000 EA X2

01/03/86 99/99/99

3

0

2.000 EA M5

01/03/86 99/99/99

4

0

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

6.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

.000 EA Z

01/03/86 99/99/99

PIN, SWIVEL B4iH"B

•

•

0/t:>/?~

PAGE NO:

NUT, RETAINING B14234 5 0 RING, RETAINING B13309 7 0 CABLE PAN A14538X1 0 8 BEARING, SPHERICAL A8024-007 9 0 RETAINING RING B6245 11 0 WHEN STOCK DEPLETED U/012588 A8000-187 12 0 BOLT, HEX GO 5 NC 3/4 X3 1/2 B13314 14 0 CABLE SUPPORT B13315 0 15 CLAMP BAR A8000-093 16 0 VOID SEE 9801008032 H979 19 0 FILL CAP ASSEMBLY H651X14 20 0 PLUG, HEX HD 1 1/4 NPT 116019X12 21 0 PLUG, PIPE SQ.HD.STD. 1 1/2" 116019X10 22 0 PLUG, PIPE SQ.HD.STD. 1 1/4" 116019X6 23 0 PLUG, PIPE SQ.HD.STD. 3/4" B14424 24 0 OIL TANK CAP A8000-031 25 0 BOLT, HEX GO 5 NC 5/16 X 3/4 H540X16 27 0 NIPPLE, HEX 1 1/2 X 1 1/2 H797 28 0 FILTER 1 1/2 NPT COMMENT 200 0 COMMENT

1

BI016087 BI016087-00-06-EN_2B

·~

BI016087

•

WED, OCT

7' 1998'

4:30 PM

BILL OF MATERIALS

AS OF 10/07/98 WELDT FRONT SECTION

D13311 IM REV: sr MODEL: EGO NO: DATE OF LAST EGO: 10/28/93 PART NUMBER/ OPER DESCRIPTION SEQ ITM

QTY PER ASSEMBLY

------------------

•

•

D13311-1 WHEEL WELL PL.RIGHT D13311-2 WHEEL WELL PL LEFT C13311-3 CENTER DECK PLATE B13311-4 DECK PLATE RIGHT B13311-5 DECK PLATE LEFT D13311-6 OUTER PL.RIGHT FRONT B13311-7 OUTER PLATE LEFT D13311-8 TOP BRACE PLATE B13311-9 AXLE MOUNTING PLATE B13311-10 AXLE MOUNT PL BRACE C13311-11 CENTER REAR PLATE B13311-12 PLATE B13311-13 OIL TANK CAP PLATE B13311-14 OIL TANK SIDE PLATE B13311-15 BRACE B13311-16 WINCH CABLE ACCESS p B13311-17 PLATE B13311-18 CAP PLATE B13311-19 BAR B13311-20 PUMP MOTOR MOUNT C13311-21 HEADLIGHT GUARD B13311-22 COVER SUPPORT BAR B13311-23 COVER SUPPORT BAR B13311-24 SIDE PLATE ~

PAGE NO:

=================

---------

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------- -------- --------

0

1. 000 EA M

01/03/86 99/99/99

2

0

1 . 000 EA M

01/03/86 99/99/99

3

0

1.000 EA M

01/03/86 99/99/99

4

0

1.000 EA M

01/03/86 99/99/99

5

0

1.000 EA M

01/03/86 99/99/99

6

0

1.000 EA M

01/03/86 99/99/99

7

0

1 . 000 EA M

01/03/86 99/99/99

8

0

1 . 000 EA M

01/03/86 99/99/99

9

0

2.000 EA M

01/03/86 99/99/99

10

0

2.000 EA M

01/03/86 99/99/99

11

0

1 . 000 EA M

01/03/86 99/99/99

12

0

1 . 000 EA M

01/03/86 99/99/99

13

0

1. 000 EA M

01/03/86 99/99/99

14

0

1.000 EA M

01/03/86 99/99/99

15

0

2.000 EA M

01/03/86 99/99/99

16

0

1.000 EA M

01/03/86 99/99/99

17

0

1 . 000 EA M

01/03/86 99/99/99

18

0

1 . 000 EA M

01/03/86 99/99/99

19

0

1. 000 EA M

01/03/86 99/99/99

20

0

3.000 EA M

01/03/86 99/99/99

21

0

1.000 EA M

01/03/86 99/99/99

22

0

1.000 EA M

01/03/86 99/99/99

23

0

1. 000 EA M

01/03/86 99/99/99

24

0

1 . 000 EA M

01/03/86 99/99/99

25

0

2.000 EA M

01/03/86 99/99/99

BI016087

•

•

•

PIVOT PLATE MACHINING C13570 26 WELDT LIFT CYL MOUNTING C13316 27 STEERING CYL LUG C13311-28 28 BRAKE LOCK MOUNT B13311-29 29 GAUGE MTG PLATE B13311-30 30 REAR MTG.BAR B13311-31 31 BULKHEAD MTG.PLATE B13311-32 32 MOUNTING LUG B13311-33 33 BRACKET, FILTER MOUNTING B13311-34 34 PANIC BAR MOUNT B13311-35 35 ACTUATOR MTG BRACKET B13311 36 36 FIRE SUPP TANK MT. B13311-37 37 HEADLIGHT MTG PLATE B11212 38 SEAT MOUNTING ANGLE B5586 39 TRIPLE TEE MTG BRKT B11271-57 40 TEE MOUNTING BRACKET B13493 41 ACCUMULATOR MTG.BAR B13311-38 42 MOUNTING BAR B13311-43 43 PANIC BAR MOUNT B13034X1 45 CABLE SUPPORT A3331-6 46 BRACKET, MOUNTING (NOZZLE) A3133 47 COVER, LUG 14611X1 48 FLANGE, WELDING 3/4" 14611X3 49 FLANGE, WELDING 1 1/4" 14611X4 50 FLANGE,WELDING 1 1/2 NPT 14611X2 51 FLANGE,WELDING 1 • C15010 52 BEARING MOUNT

0

1.000 EA M

01/03/86 99/99/99

0

2.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1 . 000 EA M

01/03/86 99/99/99

0

2.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1 . 000 EA M

01/03/86 99/99/99

0

1 . 000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1. 000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1. 000 EA M

01/03/86 99/99/99

0

2.000 EA M

01/03/86 99/99/99

0

1. 000 EA P4

01/03/86 99/99/99

0

1.000 EA P9

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1. 000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1. 000 EA M

01/03/86 99/99/99

0

3.000 EA MS

01/03/86 99/99/99

0

1.000 EA MS

01/03/86 99/99/99

0

3.000 EA P4

01/03/86 99/99/99

0

1.000 EA P4

01/03/86 99/99/99

0

2.000 EA P4

01/03/86 99/99/99

0

1.000 EA P4

01/03/86 99/99/99

0

2.000 EA M5

01/03/86 99/99/99

BI016087 BI016087-00-07-EN_2B

·~

BI016087

•

•

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

================= AS OF 10/07/98 WELDT REAR SECTION

D13312 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER DESCRIPTION ITM SEQ D13312-1 WHEEL WELL PL RIGHT D13312-2 2 WHEEL WELL PL, LEFT C13312-3 3 BATTERY DECK PLATE C13312-4 4 BREAST PLATE (RIGHT) C13312-5 5 BREAST PLATE (LEFT) C13312-6 6 OUTSIDE BREAST PLATE B13312-7 7 CENTER PLATE B13312-8 8 GUSSET, (RIGHT) B13312-9 9 GUSSET (LEFT) B13312-10 10 CORNER GUSSET RIGHT B13312 11 11 CORNER GUSSET LEFT B13312-12 12 BATTERY STOP RIGHT B13312-13 13 BATTERY STOP LEFT B13312-14 14 AXLE MTG.PLATE B13312-15 15 BUMPER PLATE B13312-16 16 HEADLIGHT MTG.PLATE C13319X1 17 BATT.CYL.MT.WDMT. B13318 18 WELDT BUMPER BLOCK BSOSQ)U 0/~?/J' 19 CENTER SECTION ASSY. B12696 20 CABLE CLAMP B12697X1 21 CABLE SUPPORT B13034X1 22 CABLE SUPPORT A3331-6 23 BRACKET, MOUNTING (NOZZLE) A7024-067 24 BAR

PAGE NO:

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

0

1.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

2.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

2.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

2.000 EA M

01/03/86 99/99/99

0

2.000 EA M

01/03/86 99/99/99

0

2.000 EA M

01/03/86 99/99/99

0

1.000 EA M

01/03/86 99/99/99

0

3.000 EA M

01/03/86 99/99/99

0

6.000 EA M

01/03/86 99/99/99

0

2.000 EA M

01/03/86 99/99/99

0

1.000 EA MS

01/03/86 99/99/99

0

2.000 EA MS

01/03/86 99/99/99

BI016087

12

13 14

~ NOTE: SHOULDER STATIONARY TO ON THIS SIDE. 12 13

TOP VIEW REAR SECTION 12

14

TOP VIEW FRONT SECTION

•

SIDE VIEW REAR SECTION

PC NO. 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17

NO. REQ'D. 1 1 2 2 1 2 23 23 1 2 2

PART NUMBER 016917-30 016918 016863X2 010176 016914 9142037500 S1-14C-40 A8006-503 016897X1 630030 016853X3 016917-45 016910 A6474X181 016253 630279

DESCRIPTION STATIONARY CENTER SECTION ASS'Y PIVOT PIN NUT SPACER COTTER PIN BOLT GR. 8 HARDENED FLAT 'WASHER CARRIER BEARING MOUNT CABLE PAN STEERING LUG ASS'Y BAR PIVOT PLATE ASS'Y INSTALLATION GUIDE HOSE PAN MOUNTING BAR

REV

•

E

SHT 1

~

II...OINIClii-AD IA!DOX

BALL BEARING KIT INSTALLATION .....

m

.......

"'

630063

OF 1

BI016087

•

NOTES: [JJ BEAR I NG I NST ALLA T I ON PROCEDURE: I. PRESS BEARING (REF 4) INTO HOUSING APPLYING FORCE AGAINST OUTER RACE ONLY UNTIL NO CLEARANCE CAN BE DETECTED BETWEEN THE BEARING AND HOUSING SHOULDER USING A FILLER GAUGE. 2. PLACE BEARING RETAINER (REF 3) IN POSITION AND CHECK TO BE SURE THERE IS NO CLEARANCE BETWEEN OUTER RACE AND BEARING RETAINER. USE A FEELER GAUGE. 3. TORQUE REF 5 TO 80 LB FT WITH LOCTITE 271.

5

[]] MOUNT OSCILLATION BEARING (REF 2) WITH THE SOFT SPOT IN THE 3 OR 9 O'CLOCK POSITION FOR PROPER BEARING LOADING.

CD

APPLY LOCTITE 242 TO OSCILLATION BEARING AND CENTER SECTION ASSEMBLY MOUNTING BOLTS (REF 7). TORQUE TO 460 LB FT.

~

LUBRICATE AND ROTATE ROTEC BEARING 360" 2 TIMES.

~

NO GAP SHOULD EXIST WHERE CENTER SECTION AND BALL BEARING MATE.

6

3

6

3

8

•

7

2

7 8

3

REV

•

c

SHT

1

~

ll...OINIG-A.DIFI!DOX

I

ITl

~

~_:/

CENTER SECTION ASSEMBLY 488 <D Ol'

~

-

016918

OF 2

BI016087

• PC.

PART

NO.

NUMBER

NO. DESCRIPTION

REQ'D

1

016919

CENTER SECTION

2

016848X1

BALLBEARING

1

3

010179

RETAINING FLANGE

2

1

4

9019000134

SPHERICAL BEARING

2

5

1/2"NC X 1 1/4" LG.

SOCKET HEAD SCREW

24

6

1/8" ST

GREASE FITIING

4

7

7/8" NC X 5" LG. GR8

BOLT

23

8

7/8"

HARDENED WASHER

23

•

REV

•

c

lsHT 2

~

IL..OINJQ-ADIRDOX

CENTER SECTION ASSEMBLY 488

~I

016918

OF 2

BI016087

• 1

~~~~~~~~/

/

/

2

''

'

j=================\

4 5

3

3

• PC NO.

PART NUMBER

DESCRIPTION

QTY

1 2 3

630030-1 630030-2 630030-3 S1-7C-12 S5-7

PLATE PLATE TUBING BOLT LOCKWASHER

1 1 2 2 2

4 5

REV

•

A

SHT 1

OF 1

~

ll...OINIG-ADIF!!DOX

CABLE PAN ASSEMBLY L()

m m

.......

630030

BI016087 BI016087-00-08-EN_2B

·~

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

================= AS OF 10/07/98 CABLE PAN

B13309 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER DESCRIPTION ITM SEQ

QTY PER ASSEMBLY

-----------------B13309-1 PLATE B13309-2 SPACER B13309-3 CLAMP A8000-061 BOLT, HEX GD 5 NC 3/8

•

•

PAGE NO:

0

---------

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

-- - ------ -------- --------

1.000 EA M

01/03/86 99/99/99

2

0

2.000 EA M

01/03/86 99/99/99

3

0

1. 000 EA M

01/03/86 99/99/99

0

2.000 EA P4

01/03/86 99/99/99

4 X1

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS AS OF 10/07/98 LAT LIFT MASTER ASSY

A14561 IM REV: sr MODEL: EGO NO: DATE OF LAST EGO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

QTY PER ASSEMBLY

-----------------D14272 LATERAL LIFT ASSY C14273 LATERAL LIFT HYD C14273HA LATERAL LIFT HYD HA C13413 LIFT HYD-6418 C13413HA LIFT HYD-6418 HA

•

•

PAGE NO:

=================

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

0

1.000 EA X2

2

0

1 . 000 EA X2

01/03/86 99/99/99

3

0

1.000 EA P4

01/03/86 99/99/99

4

0

1 . 000 EA X2

01/03/86 99/99/99

5

0

1.000 EA X2

01/03/86 99/99/99

01/03/86 99/99/99

BI016087 BI016087-00-09-EN_2B

·~

BI016087

•

WED, OCT

7' 1998'

4:30 PM

BILL OF MATERIALS

D14272 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

------------------

•

•

PAGE NO:

=================

D14277 0 LATERAL LIFT WELDMENT D14274 2 0 WELDT LATERAL LIFT A12283X1 3 0 BEARING, SPHERICAL A8024-008 4 0 RING, RETAINING 30465-2 5 0 PIN RETAINER C14268 0 6 SWIVEL PIN H1116 8 0 CYLINDER 6 B. X 8 S. B14808 9 0 PIN, CYLINDER (FRONT) B14807 10 0 PIN, CYLINDER (REAR) C14541 11 0 WELDT PIN A8000-108 13 0 BOLT, HEX GD 5 NC 1/2 X6 A8000-090 16 0 BOLT, HEX GD 5 NC 1/2 X1 C14541X1 17 0 814563 18 0 ROLLER 42931X2 20 0 FITTING GRS 1/8" 1610-B PTF ST COMMENT 200 0 COMMENT

AS OF 10/07/98 LATERAL LIFT ASSY

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

1 . 000 EA M

01/03/86 99/99/99

1 . 000 EA M

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA P9

01/03/86 99/99/99

2.000 EA P9

01/03/86 99/99/99

6.000 EA M

01/03/86 99/99/99

6.000 EA P4

01/03/86 99/99/99

8.000 EA P4

01/03/86 99/99/99

2.000 EA M 2.000 EA P4

01/03/86 99/99/99 01/03/86 99/99/99

4. 000 EA P4

01/03/86 99/99/99

.000 EA Z

01/03/86 99/99/99

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

================= AS OF 10/07/98 RIGID LIFT ASSY

A14560 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER DESCRIPTION ITM SEQ

QTY PER ASSEMBLY

-----------------D13320 WELDT LIFT PLATE A13020X1 LIFT PIN ASSY C13413 LIFT HYD-6418 C13413HA LIFT HYD-6418 HA

•

•

PAGE NO:

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

0

1.000 EA M

01/03/86 99/99/99

2

0

1.000 EA X2

01/03/86 99/99/99

3

0

1.000 EA X2

01/03/86 99/99/99

4

0

1.000 EA X2

01/03/86 99/99/99

BI016087 BI016087-00-10-EN_2B

·~

BI016087

•

WED, OCT

7' 1998'

4:30 PM

BILL OF MATERIALS

================= AS OF 10/07/98 FRONT COVER ASSY

D5622X9 IM REV: sr MODEL: EGO NO: DATE OF LAST EGO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

QTY PER ASSEMBLY

------------------

•

•

D13429 COVER C13429X1 COVER B13429X2 COVER,RIGHT B13429X3 COVER, LEFT D13428 WINCH CABLE G.WELDMT C13427 SP.SW.LINK.COV.WLMT. C13426 SP.SW.LINKAGE COVER B13425 VP VALVE BK COV WDMT C13424 LOWER VALVE BANK COV B13429X4 COVER A4387X1-1 BRAKE END PLATE 820 A8000-090 BOLT, HEX GD 5 NC 1/2 A8000-061 BOLT, HEX GD 5 NC 3/8

PAGE NO:

---------

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------- -------- --------

0

1.000 EA M

01/03/86 99/99/99

2

0

1.000 EA M

01/03/86 99/99/99

3

0

1.000 EA M

01/03/86 99/99/99

4

0

1 . 000 EA M

01/03/86 99/99/99

5

0

1 . 000 EA M

01/03/86 99/99/99

6

0

1 . 000 EA M

01/03/86 99/99/99

7

0

1.000 EA M

01/03/86 99/99/99

8

0

1 . 000 EA M

01/03/86 99/99/99

9

0

1 . 000 EA M

01/03/86 99/99/99

10

0

1.000 EA M

01/03/86 99/99/99

11

0

3.000 EA P4

01/03/86 99/99/99

0

21.000 EA P4

01/03/86 99/99/99

0

7.000 EA P4

01/03/86 99/99/99

12 X1 15 X1

BI016087 BI016087-00-11-EN_2B

·~

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

AS OF 10/07/98 FRONT FENDER ASSY

D5909X7 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 OPER PART NUMBER/ DESCRIPTION ITM SEQ

QTY PER ASSEMBLY

-----------------C13372 RIGHT FENDER C13373 LEFT FENDER A8000-089 BOLT, HEX GO 5 NC 1/2

•

•

PAGE NO:

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

0

1.000 EA M

01/03/86 99/99/99

2

0

1.000 EA M

01/03/86 99/99/99

3

0 X 3/4

6.000 EA P4

01/03/86 99/99/99

BI016087 BI016087-00-12-EN_2B

·~

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

C13376 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

-----------------A13412X1 0 EMER.STOP PUSHBOTTON C13360 2 0 WELDT PANIC BAR A6230X2 3 0 3/4 KLIPRING A14233 4 0 SPRING PLUNGER A8000-032 5 0 VOID USE 9801005016 A8026-004 9 0 FITTING, GREASE 1/4" ST. 18125 10 0 CORD, #14/3 RD. .56 OD. SGLJAC 18019 11 0 HOSE CONDUIT 3/4" ID 3-PLY

•

•

PAGE NO:

================= AS OF 10/07/98 PANIC BAR ASSY

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

----------

-------- --------

1.000 EA P4

Of/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1. 000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

11.000 FT P4

01/03/86 99/99/99

10.000 FT P4

01/03/86 99/99/99

BI016087

• REF.

QTY.

1 2 3

1 4 4

PART NUMBER

DESCRIPTION

A3588X1 A8006-002 A8006-604

SEAT HEX NUT LOCKWASHER

•

REV

•

#

lsHT 1

~

11-0INClii-AD RIC>OX

SEAT ASSEMBLY

~I

A12319

OF 1

BI016087

•

• NO REPLACEABLE PARTS AVAILIABLE

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PIN A97X125F REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 .......................... 1 ....................... A25X77 ............................. TIRE 2 .......................... 1 ....................... C10994 ............................. WHEEL

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BI016087 BI016087-00-13-EN_2B

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BI016087

•

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WED, OCT

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4:30 PM

BILL OF MATERIALS

================= AS OF 10/07/98 CAB 606 53" O.A.H.

IM REV: sr D4125X37 MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 OPER PART NUMBER/ ITM SEQ DESCRIPTION C4125X37-1 CANOPY PLATE D13459 WELDT SIDE SCREEN B4125X37-2 SIDE PLATE C13921 WELDT FRONT SCREEN A8000-083 BOLT, HEX GD 5 NC 3/8 B4125X37-3 BACK PLATE C13460 WELDT DOOR-RIGHT C13460X1 LEFT DOOR WDMT B6294 CRS A7025-038 3/8X1 1/2X6 BAR B13461 TUBING B13471 WELDT SLIDE BOLT A7026-147 FLAT BAR B4125X37-4 HANDLE 0022927000 WARNING NAMEPLATE 0022927005 NAME PLATE OPERATOR'S

PAGE NO:

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

0

1.000 EA M

01/03/86 99/99/99

2

0

1.000 EA M

01/03/86 99/99/99

3

0

1.000 EA M

01/03/86 99/99/99

4

0

1.000 EA M

01/03/86 99/99/99

0

7.000 EA P4

01/03/86 99/99/99

7

0

1.000 EA M

01/03/86 99/99/99

8

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1.000 EA M

01/03/86 99/99/99

9

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1.000 EA M

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10

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01/03/86 99/99/99

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5 X8

BI016087 BI016087-00-14-EN_2B

·~

INGERSOLL-RAND MINING MACHINERY

BI016087

Mining Machinery Group

BILL OF MATERIAL

Ingersoll-Rand Company 4201 LEE HIGHWAY BRISTOL, VA. 24201 703-669·9171 ?/

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BI016087

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WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

C13438 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER DESCRIPTION SEQ ITM

------------------

•

•

H741X3 4 0 GAUGE, PRESSURE 111015X2 12 0 ADAPTER, 900 1/8"MOR X 1 /8MJIC 9059003004 14 0 ELBOW, MALE 450 W/0-RING 3/16 111028X1 15 0 ADPT, 900 SVL 1/8"MJICX1/8FJIC 111051X3 16 0 ADAPTER, STG 1/4 FNPT 111019X2 17 0 PLUG, MOR 1/8" STR. THO. A8000-067 20 0 BOLT, HEX GD 5 NC 3/8 X2 1/2 A10907X4 21 0 GROMMET, PACKING A10906 22 0 BUSHING 18018 24 0 HOSE 1/2 IN CONDUIT A3156X38 0 25 CORD, #16-2 C RD . . 323 O.D. A3190 26 0 CLAMP, HOSE #6 A8000-093 27 0 VOID SEE 9801008032 COMMENT 200 0 COMMENT

PAGE NO:

AS OF 10/07/98 AUTO BRAKE HYD

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

1.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

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1 . 000 EA P4

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1.000 EA P4

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2.000 EA P4

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1 . 000 EA P4

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1.000 EA P4

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15.000 FT P4

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16.000 FT P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

.000 EA Z

01/03/86 99/99/99

BI016087

C13438HA IM REV: sr AUTO BRAKE HYD HA MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ QTY PER OPER REFERENCE SEQ ASSEMBLY UM SC DESIGNATOR -----------------ITM 0911103055 1. 000 EA X2 0 1 HOSE ASSEMBLY 0911103057 1.000 EA X2 2 0 HOSE ASSEMBLY 0911103045 1. 000 EA X2 3 0 HOSE ASSEMBLY 0911103144 1.000 EA X2 0 4 HOSE ASSEMBLY

tilt~=~~=~~-------

•

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EFF DATE OBS DATE -------- -------08/13/89 99/99/99 08/13/89 99/99/99 08/13/89 99/99/99 08/13/89 99/99/99

BI016087

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BI016087 BI016087-00-16-EN_2B

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BI016087

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4:30 PM

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C13383 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

------------------

•

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PAGE NO:

=================

B13384 0 HYD.CONT.LEVER MT.WD C3256X32 2 0 STEERING LEVER WELDMENT C3256X35 3 0 WELDT HYD LEVER 20 DEG C3256X33 4 0 WELDT HYD LEVER 10 DEG C3256X34 5 0 STRAIGHT CONTROL LEVER B13385 6 0 WELDT LUG A3159X1 7 0 PIN, ROLL 1/4 X 1/4 A8000-091 8 0 BOLT, HEX GD 5 NC 1/2 X1 1/4 A1453X20 10 0 PUSH-PULL ROD A3160 11 0 CLEVIS A3161 12 0 PIN, CLEVIS 3/8 X 1

AS OF 10/07/98 HYD CONTROL LEVERS

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------- -------- -------1.000 EA M

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

2.000 EA P9

01/03/86 99/99/99

2.000 EA M

01/03/86 99/99/99

1 . 000 EA M

01/03/86 99/99/99

1.000 EA P9

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

6.000 EA P9

01/03/86 99/99/99

12.000 EA P

01/03/86 99/99/99

12.000 EA P4

01/03/86 99/99/99

BI016087

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WED, OCT

7, 1998,

4:30 PM

A14564 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER DESCRIPTION ITM SEQ

-----------------D13410 WINCH INSTALL 6418 C13439 WINCH HYD 6418 C13439HA WINCH HYD HA

•

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BILL OF MATERIALS

=================

PAGE NO:

AS OF 10/07/98 WINCH MASTER ASSY

QTY PER REFERENCE ASSEMBLY UM SC DESIGNATOR EFF DATE OBS DATE ------------------ -------- -------1 . 000 EA X2 01/03/86 99/99/99 0

2

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01/03/86 99/99/99

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01/03/86 99/99/99

BI016087 BI016087-00-17-EN_2B

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BI016087

•

WED, OCT

7, 1998,

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BILL OF MATERIALS

=================

D13410 IM REV: sr MODEL: EGO NO: DATE OF LAST EGO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

------------------

•

•

B13410-1 0 FRONT WINCH ANGLE B13410-2 2 0 REAR WINCH ANGLE B13410-3 3 0 FRONT WINCH MTG. BAR A10430 4 0 WINCH ASSEMBLY AMSU10 A8000-093 5 0 VOID SEE 9801008032 A8006-308 9 0 NUT, LOCK 1" NF C13409 10 0 WINCH CABLE GD ASSY A8012-011 11 0 ROPE, WIRE 3/4" 12 A8014-003 0 WIRE ROPE CLIP 3/4 A8011-052 13 0 WIRE ROPE THIMBLE 34 A8013-002 14 0 HOOK, 3/4" 9410000054 15 0 WARNING LBL VERS-A-TRAG 17 A8000-091 0 BOLT, HEX GO 5 NC 1/2 X1 1/4 A7047-701 18 0 KEYSTOCK 3/4 SQ.3LG C14419 23 0 WINCH GUARD WDMT COMMENT 200 0 COMMENT

PAGE NO:

AS OF 10/07/98 WINCH INSTALL 6418

QTY PER ASSEMBLY

---------

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

- ---------- -------- --------

1.000 EA M

01/03/86 99/99/99

1. 000 EA M

01/03/86 99/99/99

2.000 EA M

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

8.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

1.000 EA M

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1.000 EA P4

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1. 000 EA P4

01/03/86 99/99/99

1.000 EA P4

11/05/88 99/99/99

4.000 EA P4

01/03/86 99/99/99

4.000 EA M

01/03/86 99/99/99

1. 000 EA M

01/03/86 99/99/99

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01/03/86 99/99/99

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•

•

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REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 ................................. 1 ............................ A 10430-3 .................................... BEARING LEG ASSEMBLY 2 ................................. 3 ............................ A4161-28 .................................... BUSHING 3 ................................. 2 ............................ 1/4NCx2 1/4 ............................... BOLT 4 ................................. 2 ............................ 1/4 .............................................. LOCKWASHER 5 ................................ .4 ............................ 1/4NC ......................................... JAM NUT 6 ................................. 1 ............................ A10430-6 .................................... PIVOT PIN 7 ................................. 1 ............................ A10430-40 .................................. SHIFTER FORK BRACKET 8 ................................. 1 ............................ A 10430-5 .................................... SHIFTER FORK 9 ................................. 1 ............................ A10430-41 .................................. KNOB SPRING 10 ............................... 1 ............................ A 10430-42 .................................. KNOB STEM 11 ............................... 1 ............................ A 10430-43 .................................. DRAG BRAKE SPRING 12 ............................... 1 ............................ A10430-44 .................................. SHIFTER KNOB 13 ............................... 1 ............................ A 10430-17 .................................. BRAKE SHOE ASSEMBLY 14 ............................... 1 ............................ A10430-26 .................................. BRAKE LINK 15 ............................... 1 ............................ 1/4 .............................................. FLATWASHER 16 ............................... 2 ............................ 3/32 ............................................ COTTER PIN 17 ............................... 1 ............................ A10430-45 .................................. BRAKE LINK PIN 18 ............................... 1 ............................ A10430-10 .................................. CLUTCH 19 ............................... 8 ............................ 5/8NCx11/2 ............................... BOLT 20 ............................... 8 ............................ 5/8 .............................................. STAR LOCKWASHER 21 ............................... 1 ............................ A10430-33 .................................. CLUTCH PLATE 22 ............................... 1 ............................ A10430-11 .................................. RETAINING RING 23 ............................... 1 ............................ A 10430-1 .................................... REAR BASE ANGLE 24 ............................... 1 ............................ A 10430-4 .................................... FRONT BASE ANGLE 25 ............................... 1 ............................ A 10430-34 .................................. SHIFTER FORK BRACKET 26 ............................... 1 ............................ A10430-16 .................................. CABLE DRUM SHAFT 27 ............................... 4 ............................ A10430-15 .................................. KEY 28 ............................... 1 ............................ A10430-14 .................................. CABLE DRUM 29 ............................... 1 ............................ A 10430-13 .................................. CABLE CLAMP ASEMBLY 30 ............................... 8 ............................ 1/2NF ........................................ NUT 31 ............................... 10 .......................... 1/2 .............................................. LOCKWASHER 32 ............................... 8 ............................ 1/2NFx1 3/4 ................................ BOLT 33 .............................. .4 ............................ 7/16NFx21/2 .............................. BOLT 34 ............................... 8 ............................ 7/16 ............................................ LOCKWASHER 35 ............................... 8 ............................ 7/16NF ....................................... NUT 36 ............................... 1 ............................ 5/16NFx2 1/2 .............................. BOLT 37 ............................... 1 ............................ 5/16 ............................................ LOCKWASHER 38 ............................... 1 ............................ 5/16 ............................................ FLATWASHER 39 ............................... 2 ............................ A10430-24 .................................. BEARING CARRIER 40 ............................... 1 ............................ A10430-30 .................................. GEARSET 41 ............................... 2 ............................ A4158-56 .................................... CUP 42 ............................... 2 ............................ A4157-120 .................................. CONE 43 ............................... 2 ............................ A10430-36 .................................. SPACER 44 ............................... 1 ............................ A 10430-32 .................................. COVER 45 ............................... 2 ............................ A10430-38 .................................. KEY 46 ............................... 1 ............................ A 10430-35 ................................. .WORM SHAFT 47 ............................... 1 ............................ A40430-37 .................................. KEY 48 ............................... 1 ............................ A10430-39 .................................. KEY 49 ............................... 1 ............................ A 10430-2 .................................... GEAR HOUSING 50 ............................... 1 ............................ A10430-18 .................................. VENT PLUG 51 ............................... 1 ............................ A10430-28 .................................. BRAKE DISC SET 52 ............................... 1 ............................ A 10530-25 .................................. BRAKE ROTOR ASSEMBLY 53 ............................... 1 ............................ A 10430-27 .................................. BRAKE PRESSURE PLATE 54 ............................... 1 ............................ A10430-8 .................................... BRAKE SPRING ASSEMBLY 55 ............................... 1 ............................ A10430-29 .................................. BRAKE HOUSING 56 ............................... 4 ............................ 7/16NFx41/2 .............................. BOLT 57 ............................... 1 ............................ H651X4 ...................................... PLUG 58 ............................... 6 ............................ 7/16NCx1 ................................... BOLT 59 ............................... 1 ............................ A10430-31 .................................. THRUST RING 60 ............................... 1 ............................ A4159-121 .................................. SEAL 1 ............................ A10430-12 .................................. HYD. MOTOR (NS) 1 ............................ A 10430-21 .................................. MOTOR ADAPTOR (NS) 1 ............................ A 10430-20 .............. COUPLING/COMPLETE (NS) r-R-E-V-.A------,...~S-H-T-._2_0_F_2---1 1 ............................ A 10430-46 .............. COUPLING HALF (MOTOR) 1 ............................ A 10430-47 .............. COUPLING HALF (WINCH) ..........

1 ............................ A10430-50 .............. SPACER ~ 1 ............................ A10430-48 .............. CHAIN LC>NG-.AIRDC>.X: 1 ............................ A 10430-49 .............. CHAIN CONNECTOR 1 ............................ A 10430-22 .............. GASKET KIT (COMPLETE) 200' ........................ A8012-005 .............. CABLE WINCH ASSEMBLY

1/96

1

A10430

BI016087 BI016087-00-18-EN_2B

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BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

C13409 IM REV: sr MODEL: EGO NO: DATE OF LAST EGO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

-----------------B13409-1 0 HORIZONTAL ROLLER B13409-2 2 0 VERTICAL ROLLER B13409-3 3 0 CABLE GUIDE MOUNT D13406 4 0 WINCH CABLE GUIDE MT B13407 5 0 WELDT, VERTICAL PIN B13408 6 0 HORIZONTAL PIN WLMT. A8000-241 8 0 BOLT, HEX GD 5 NC X2 1/2 A8000-091 10 0 BOLT, HEX GD 5 NC 1/2 X1 1/4 COMMENT 200 0 COMMENT

•

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PAGE NO:

AS OF 10/07/98 WINCH CABLE GD ASSY

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA M

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

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01/03/86 99/99/99

BI016087

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REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 .......................... 1 ....................... 9-402001-000 ................... CHECK FIRE MP CONTROL 2 .......................... 1 ....................... 9-402002-000 ................... GAS MTR ACTUATOR ASSEMBLY 3 .......................... 1 ....................... 9-402003-000 ................... MANUAL ACTUATOR ASSEMBLY 4 .......................... 1 ....................... 9-402004-000 ................... CABLE ASSEMBLY, GAS MTR ACTUATOR 5 .......................... 1 ....................... 9-402005-000 ................... BRACKET 6 .......................... 2 ....................... A1329-3 ............................ CARTRIDGE 7 .......................... 2 ....................... 9-402007-000 ................... CHECK VALVE 8 .......................... 1 ....................... 9-402008-000 ................... HARDWARE PACKAGE 9 .......................... 1 ....................... 9-402009-000 ................... INSTALLATION PACKAGE 10 ........................ 1 ....................... 9-402010-000 ................... INSTALLATION MANUAL 11 ........................ 50' .................... 9-402016-000 ................... LINEAR DETECTION WIRE

REV.B

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SHT. 1 OF 1

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LC>NG-A.IRDC>.X:

AUTOMATIC DETECTION SYSTEM 7-97

9-402000-000

BI016087 BI016087-00-19-EN_2B

·~

BI016087

•

•

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

D10297X12 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER DESCRIPTION ITM SEQ A3330X2 0 TANK, FIRE SUPPRESSION A13290-3 2 0 CARTRIDGE, ACTUATOR A13290-4 3 0 ACTUATOR ANSUL 57452 54356 4 0 VALVE, SAFETY A3331-7 5 0 TRIPLE TEE A3331-2 7 0 NOZZLE, FIRE SUPPRESSION 111011X2X4 8 0 ADAPTER, 900 1/4"MPT X 1/4MJIC 111011X12 9 0 ADAPTER, 900 3/4"MPT X 3/4MJIC 9060008012 10 0 ELBOW, 90 DEG MALE 3/4 111011X6X8 11 0 ADAPTER, 900 3/8"MPT X 1/2MJIC 111051X8 12 0 ADAPTER, STR 1/2MNPT X 1/2FNP 111057X8 13 0 BULKHD. STR 3/8"MJIC X 3/8MJIC A3331-9 14 0 NOZZLE LOCKWASHER A8000-060 17 0 BOLT, HEX GO 5 NC 3/8 X 3/4 A890X3 19 0 U-BOLT B13290-10 25 0 BRACKET, ACTUATOR MOUNTING 111023X2 26 0 UNION, 1 /8"MJIC X 1 /8"MJIC 111024X4 27 0 UNION, HI.PRS.1/4"MPT X1/4"MPT 73445 28 0 VALVE, CHECK 1/4 NPT (25627) 111037X4 29 0 TEE, 1/4"FPT X1/4"FPT X1/4"FPT D10297X12HA 30 0 FIRE SUPP. HA 4009030512 31 0 BLOW OUT CAP COMMENT 200 0 COMMENT

PAGE NO:

AS OF 10/07/98 FIRE SUPPRESSION

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

3.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

8.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA MS

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

4.000 EA P4

12/10/91 99/99/99

.000 EA Z

01/03/86 99/99/99

BI016087

•

MON, OCT 12, 1998,

9:25 AM

BILL OF MATERIALS AS OF 10/12/98 FIRE SUPP. HA

D10297X12HA IM REV: sr MODEL: EGO NO: DATE OF LAST EGO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

QTY PER ASSEMBLY

-----------------0911103120 HOSE ASSEMBLY 0930008117 HOSE ASSEMBLY 0930008018 HOSE ASSEMBLY 0930008092 HOSE ASSEMBLY 0930008062 HOSE ASSEMBLY 0930008060 HOSE ASSEMBLY 0930012009 HOSE ASSEMBLY

•

•

PAGE NO:

=================

0

--.- - - -- --

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

----------

-------- --------

3.000 EA X2

08/13/89 99/99/99

2

0

1. 000 EA X2

08/13/89 99/99/99

3

0

1.000 EA X2

08/13/89 99/99/99

4

0

1 . 000 EA X

08/13/89 99/99/99

5

0

1 . 000 EA X2

08/13/89 99/99/99

6

0

1.000 EA X

08/13/89 99/99/99

7

0

1. 000 EA X2

08/13/89 99/99/99

BI016087

r-----i---------;;;;~--------1

•

NOTE: Pack Nozzle Opening With Silicone Grease To Avoid Buildup Of Foreign Materials.

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•

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lII

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•

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e REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 .............................................A3330X1 ........... EXTINGUISHER PACKAGE (10 LB) ...............................................A3330X2 ........... EXTINGUISHER PACKAGE (20 LB) ...............................................A3330X3 ........... EXTINGUISHER PACKAGE (30 LB) ...............................................A3330-2 ............ DRY CHEMICAL REFILL 2 .............................................A3330X1-1 ........ ACTUATOR CARTRIDGE (10 LB) ...............................................A3330X1-2 ........ ACTUATOR CARTRIDGE (20 LB) ...............................................A3330X1-3 ........ ACTUATOR CARTRIDGE (30 LB) 3 .............................................A3330-4 ............ RECEIVER ACTUATOR 4 .............................................A3330X1-4 ........ CARTRIDGE GUARD ASSEMBLY (10 LB) ...............................................A3330X2-4 ........ CARTRIDGE GUARD ASSEMBLY (20 LB) ...............................................A3330X3-4 ........ CARTRIDGE GUARD ASSEMBLY (30 LB) 5 .............................................A3330-5 ............ BURSTING DISC UNION ASSEMBLY 6 .............................................A3331-2 ............ NOZZLE ? ............................................. A3331-6 ............ NOZZLE BRACKET 8 ...................... 1 ..................... A3331 ............... COMPLETOR PACKAGE 9 .............................................A3331-7 ............ TRIPPLE TEE ASSEMBLY 10 ...........................................A3330-3 ............ DISC 0-RING KIT REV. A 11 ...........................................A3331-1 ............ PRESSURE RELIEF VALVE 12 ...........................................A3330X1-5 ........ BRACKET ASSEMBLY (10 LB) ...............................................A3330X2-5 ........ BRACKET ASSEMBLY (20 LB) ...............................................A3330X3-5 ........ BRACKET ASSEMBLY (30 LB) 13 .................... 1 ..................... A3331-4 ............ REMOTE ACTUATOR 14 .................... 1 ..................... A3331-3 ............ ACTUATOR CARTRIDGE

SHT. 1 OF 1

LC>NG-AIR.DC>:X:

FIRE CONTROL SYSTEM

FOR INDIVIDUAL QUANTITIES, SEE FIRE SUPPRESSION SYSTEM FOR EACH PARTICULAR MACHINE.

12-95

FORM NO. 1-8

BI016087

•

8 REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NUMBER A4387-10 A4387-1 A4387-2 612 A4387-11 A4387-8 C1038X1-5 A4387-7 A4387-4 A4387-5 A8006-605 A8000-065 A4387-12 A4387-6

QTY 1 1 1 1 1 1 1 1 1 1 4 4 5 1

DESCRIPTION MOUNTING BRACKET THIN NUT LOCKWASHER FITIING MOUNTING PIN LINING KIT BLEEDER 0-RING KIT PISTON ASSEMBLY COVER 3/8 LOCKWASHER 3/8 NC X 2 HEX HEAD CAP SCREW BELLEVILLE SPRING SET SCREW AND NUT

14

SUPERCEDED BY A4387X4 REV

•

#

SHT 1

~

ll..ONO-AOIR!DO:X

SPRING BRAKE ASSEMBLY .,., 0>

';::'

A4387

OF 1

BI016087

11

•

•

2

REF. 1 2 3 4 5 6 7 8

9 10 11 12

PART NUMBER

DESCRIPTION

A8006-408 A8002-187 C1 038X7-11 C1 038X7-4 C1038X7-5 A8006-206 C1 038X7-6 C1038X7-7 C1038X7-1 C1038X8-1 C1038X8-2 C1 038X7-8

FLATWASHER BOLT TUBING ASSEMBLY BLEEDER SCREW BLEEDER PLUG NUT BLEEDER SCREW REPAIR KIT PISTON SPACER HOUSING LINNING KIT

QTY. 4 2 1 2 1 2 1 1 1 1 2 1

REV

•

#

SHT 1

~

ll...ONG-ADIR!DOX

DISC BRAKE ASSEMBLY I!)

"'~

.......

C1038X8

OF 1

BI016087

27

•

•

•

1-----29

2

32 21 20

23 REF. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

17

PART NUMBER A10550X4-5 A10550X4-6 A10550-10 A10550-21 A4159-120 A4158-92 A4157-119 A4158-41 A4157-86 A10550-7 A10550-22 A10550-9 A10550-8 A10550-1 A10550-4 A10550-5 A8000-090 A8006-607 H651X3 A10550-23 A10550-24 A8015-008 H651X4 H653X45 A1 0550-15 A10550-16 A2400X94-74 A10550-25 A8000-106 A8000-104 A8000-097 A8006-303 A10550-2 A2400X94-90

32

14 19

DESCRIPTION INPUT GEAR SET OUTPUT GEAR SET SHAFT OUTPUT SHAFT SEAL CUP CONE CUP CONE SHIM SET SPACER PRESSURE REUEF VENT FILTER ASSEMBLY HOUSING ASSEMBLY COVER CARRIER BOLT LOCKWASHER 3/8 MAGNETIC PLUG PIPE PLUG WASHER NUT ROLL PIN PIPE PLUG PIPE NIPPLE KEY KEY EYE BOLT KEY BOLT BOLT BOLT(NOT SHOWN) SELF -LOCKING NUT WASHER NUT

QTY. 1 1 1 1 2 2 2 2 2 A/R 2 1 1 1 1 1 12 12 1 1 2 2 3 1 1 1 1 1 1 2 4 2 6 1 1

CAT

#

SHT 1

~

ll...OINIG-ADRDO:X

SPEED REDUCER t()

m

...

.......

A10550X4

OF 1

BI016087

~

LC>N G-AIRDC>.X::

AXLE ASSEMBLy

A9011-007

BI016087

•

•

A9011-007 AXLE ASSEMBLY REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 ................................. 1 ............................ A9011-203 ..................................AXLE HOUSING 2 ................................. 6 ............................ A9011-169 .................................. PLUG 3 ................................. 4 ............................ D500-48 ..................................... PLUG 4 ................................. 1 ............................ D1400-11 ...................................VENT ASSEMBLY 5 ................................. 20 .......................... 5/8NC X 2 ................................... BOLT 6 ................................ .4 ............................ 5/8NC X 31/4 ............................. BOLT 7 ................................ .48 .......................... D440-46 .....................................WASHER 8 ................................. 2 ............................ A9011-124 .................................. BRAKE HOSING (INNER) 9 ................................. 1 ............................ A9011-125 .................................. BRAKE HOSING (OUTER) 10 ............................... 2 ............................ A9011-126 .................................. BRAKE DISC KIT (INCLUDES ITEMS 13 & 24) 11 ............................... 2 ............................ A9011-127 .................................. SPACER 12 ............................... 1 ............................ A9011-128 .................................. PISTON 13 ............................... 2 ............................ A9011-129 .................................. PISTON SEAL KIT 14 ............................... 2 ............................ A9011-130 .................................. 01L SEAL ASSEMBLY 15 ............................... 8 ............................ A9011-132 .................................. PISTON RETURN SPRING PLUG 16 ............................... 8 ............................ A9011-133 .................................. PISTON RETURN SPRING 17 ............................... 8 ............................ A9011-134 .................................. PISTON SPRING GUIDE 18 ............................... 2 ............................ A9011-170 .................................. PLUG 19 .............................. .4 ............................ A9011-135 .................................. PLUG (MAGNETIC) 20 ............................... 4 ............................ A9011-136 .................................. PLUG 21 ............................... 60 .......................... D4200-21 .................................. .WASHER 22 ............................... 1 ............................ A9011-138 .................................. PLUG 23 ............................... 2 ............................ 112295HL. .................................. BLEEDER 24 ............................... 2 ............................ A9011-139 .................................. BLEEDER PLUG (OPTIONAL) 25 ............................... 24 .......................... 5/8NC X 3 3/4 ............................. BOLT 26 ............................... 60 .......................... 1/2NC X 1 1/2 ............................. BOLT 27 ............................... 32 .......................... A9011-140 .................................. BOLT 28 ............................... 32 .......................... 608457R1 .................................. .WASHER 29 ............................... 2 ............................ A9011-131 .................................. PLUG 30 ............................... 2 ............................ A9011-144 .................................. AXLE SHAFT 31 ............................... 2 ............................ A9011-141 .................................. SPINDLE 32 ............................... 2 ............................ A4157-137 .................................. CONE (INNER) 33 ............................... 2 ............................ A4158-108 .................................. CUP (INNER) 34 ............................... 2 ............................ A9011-145 .................................. HUB 35 .............................. .46 .......................... A13010X1 .................................. STUD 36 ............................... 46 .......................... A13447 ....................................... NUT 37 ............................... 2 ............................ A4158-98 .................................... CUP (OUTER) 38 ............................... 2 ............................ A4157-134 .................................. CONE (OUTER) 39 ............................... 2 ............................ D4200X2-13 ............................... HUB GEAR 40 ............................... 2 ............................ D4200X2-14 ............................... HUB RING GEAR 41 .............................. 2 ............................ D4200X2-11 ............................... SPINDLE NUT 42 ............................... 2 ............................ D4200X2-12 ............................... NUT LOCK 43 ............................... 2 ............................ 3/8NC X 1/2 ................................ BOLT 44 ............................... 2 ............................ D4200X2-15 ............................... SUN GEAR WASHER 45 ............................... 2 ............................ A9011-148 .................................. PLANETARY GEAR KIT (INCL. NO. 46) 46 ............................... 2 ............................ A9011-149 ..................................THRUSTWASHER KIT 47 ............................... 2 ............................ D4200X2-25 ............................... SNAP RING 48 ............................... 2 ............................ D4200X2-18 ............................... THRUST BUTTON 49 ............................... 2 ............................ A9011-150 .................................. PLANET GEAR SPIDER 50 ............................... 6 ............................ A9011-202 .................................. PLANET GEAR SHAFT 51 ............................... 6 ............................ 3/8NC ......................................... SET SCREW 52 ............................... 6 ............................ D4200X2-6 .................................THRUST BUTTON 53 ............................... 1 ............................ A9011-161 .................................. DROP-INASSEMBLY 54 ............................... 6 ............................ A9011-205 .................................. 0-RING 55 .............................................................. COA9011-204 ............................ CHANGE-OUT WHEEL END WITHOUT AXLE SHAFT 56 .............................................................. COA9011-456 ............................ CHANGE-OUT WHEEL END WITH AXLE SHAFT (NOT SHOWN)

REV.B

ISHT. 2 OF 2

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LC>NG-AIRDC>:X:

AXLE ASSEMBLY 2/96

1

A9011-007

BI016087

•

•

REV. A

•

SHT. 1 OF 2

LC>NG-A.IRDC>X:

DROP-IN ASSEMBLY 219s

A9011-161

BI016087

•

•

A9011-161 DROP-IN ASSEMBLY REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 .......................... 1 ....................... A9011-167 ........................ HOUSING 2 .......................... 1 ....................... A9011-153 ........................ BEARING CAGE 3 .......................... 1 ....................... A9011-154 ........................ CASE ASSEMBLY 4 .......................... 1 ....................... A9011-155 ........................ RING GEAR AND PINION ASSEMBLY 5 .......................... 1 ....................... A9011-156 ........................ SPIDER GEAR KIT (WITH WASHERS) 6 .......................... 1 ....................... A9011-157 ........................ SPIDER WASHER KIT 7 .......................... 2 ....................... 192278R1 ......................... ADJUSTING RING NUT 8 .......................... 2 ....................... 69207R1 ........................... CUP 9 .......................... 2 ....................... 69206R91 ......................... CONE 10 ........................ 4 ....................... 5/8NC X 2 1/2 ................... BOLT 11 ........................ 8 ....................... 5/8NCX31/2 ................... BOLT 12 ........................ 24 ..................... 449671R1 ......................... WASHER 13 ........................ 12 ..................... 484696C1 ......................... BOLT 14 ........................ 12 ..................... 9411658 ............................ NUT 15 ........................ 4 ....................... 73311R1 ........................... DOWEL 16 ........................ 2 ....................... A9011-158 ........................ BEARING CAP 2 ....................... D4400-43 .......................... COTTER PIN 17 ........................ 4 ....................... 7/8NCX51/2 ................... BOLT 18 ........................ 4 ....................... 232359R1 ......................... WASHER 19 ........................ 1 ....................... 881046C1 ......................... THRUST SCREW 20 ........................ 1 ....................... 132787H1 ......................... NUT 21 ........................ 1 ....................... D500-48 ............................ PLUG 22 ........................ 1 ....................... A9011-159 ........................ SHIM SET (AS REQUIRED) 23 ........................ 1 ....................... A9011-160 ........................ SNAP RING 24 ........................ 1 ....................... A4160-94 .......................... BEARING 1 ....................... 104208R1 ......................... BEARING RETAINER (NOT SHOWN) 25 ........................ 1 ....................... 860954R91 ....................... CONE 26 ........................ 2 ....................... 335557C1 ......................... CUP 27 ........................ 1 ....................... 69272R1 ........................... SPACER (.248) 4 ....................... 69273R1 ........................... SPACER (.249) AIR ................... 69274R1 ........................... SPACER (.250) AIR ................... 69275R1 ........................... SPACER (.251) AIR ................... 69276R1 ........................... SPACER (.252) AIR ................... 69277R1 ........................... SPACER (.253) AIR ................... 69278R1 ........................... SPACER (.259) AIR ................... 69279R1 ........................... SPACER (.265) AIR ................... 69280R1 ........................... SPACER (.271) AIR ................... 69281R1 ........................... SPACER (.277) AIR ................... 69282R1 ........................... SPACER (.283) 28 ........................ 1 ....................... A4159-142 ........................ SEAL 29 ........................ 1 ....................... 879767R91 ....................... CONE 1 ....................... 69414R1 ........................... WASHER (NOT SHOWN) 30 ........................ 8 ....................... 1/2NC X 1 1/2 ................... BOLT 31 ........................ 8 ....................... D4200-21 .......................... WASHER 32 ........................ 1 ....................... A9011-162 ........................ DEFLECTOR 33 ........................ 1 ....................... A9011-163 ........................ YOKE 34 ........................ 1 ....................... A9011-164 ........................ WASHER 35 ........................ 1 ....................... A9011-165 ........................ NUT REV. A ISHT. 2 OF 2

•

LC>NG-A.IRDC>.X::

DROP-IN ASSEMBLY 2/961

A9011-161

...

•

-

BI016087

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-

•

•

REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 ................................. 1 ............................ A9011-114 .......................... AXLE HOUSING REV. A SHT. 1 OF 2 2 ................................. 1 ............................ A9011-115 .......................... TRUNNION BRACKETI----~,=A=--'------1 3 ................................. 1 ............................ A9011-116 .......................... TRUNNION BRACKET 4 ................................. 2 ............................ A9011-117 .......................... SEAL 5 ................................. 2 ............................ A9011-118 .......................... THRUSTWASHER L<>NG-.A.IRDC>.X 6 ................................. 2 ............................ A9011-119 .......................... BUSHING 7 ................................. 2 ............................ A9011-120 .......................... PIN AXLE ASSEMBLY 8 ................................. 1 ............................ A9011-121 .......................... PLATE 9 ................................. 10 .......................... 7/SNC X 2 1/2 ..................... BOLT CONTINUED ON SHEET 2 2/96

A9011-008

BI016087 A9011-008 AXLE ASSEMBLY CONTINUED FROM SHEET 1

•

•

REFERENCE QUANTITY PART NUMBER DESCRIPTION 10 ............................... 10 .......................... D4500-16 ................................... FLATWASHER 11 ............................... 8 ............................ A9011-169 .................................. PLUG 12 .............................. .4 ............................ D500-48 ..................................... PLUG 13 ............................... 1 ............................ A9011-122 .................................. SEAL 14 ............................... 1 ............................ D1400-11 ................................... VENT ASSEMBLY 15 ............................... 1 ............................ A9011-123 .................................. SEAL 16 ............................... 20 .......................... 5/8NC X 2 ................................... BOLT 17 .............................. .4 ............................ 5/8NC X 3 1/4 ............................. BOLT 18 .............................. .48 .......................... D4400-46 ...................................WASHER 19 ............................... 2 ............................ A9011-124 .................................. BRAKE HOUSING (INNER) 20 ............................... 1 ............................ A9011-125 .................................. BRAKE HOUSING (OUTER) 21 ............................... 2 ............................ A9011-126 .................................. BRAKE DISC KIT (INCL. R. NO. 24) 22 ............................... 2 ............................ A9011-127 .................................. SPACER 23 ............................... 2 ............................ A9011-128 .................................. PISTON 24 ............................... 2 ............................ A9011-129 .................................. PISTON SEAL KIT 25 ............................... 2 ............................ A9011-130 .................................. 01L SEAL ASSEMBLY 26 ............................... 8 ............................ A9011-132 .................................. PISTON RETURN SPRING PLUG 27 ............................... 2 ............................ A9011-133 .................................. PISTON RETURN SPRING 28 ............................... 8 ............................ A9011-134 .................................. PISTON SPRING GUIDE 29 ............................... 2 ............................ A9011-170 .................................. PLUG 30 .............................. .4 ............................ A9011-135 .................................. PLUG (MAGNETIC) 31 .............................. .4 ............................ A9011-136 .................................. PLUG 32 ............................... 60 .......................... D4200-21 .................................. .WASHER 33 ............................... 1 ............................ A9011-138 .................................. PLUG 34 ............................... 2 ............................ 112259H ..................................... BLEEDER 35 ............................... 2 ............................ A9011-139 .................................. BLEEDER PLUG 36 ............................... 24 .......................... 5/8NC X 3 3/4 ............................. BOLT 37 ............................... 60 .......................... 1/2NC X 1 1/2 ............................. BOLT 38 ............................... 32 .......................... A9011-140 .................................. BOLT 39 ............................... 32 .......................... 680457R1 .................................. .WASHER 40 ............................... 2 ............................ A9011-131 .................................. PLUG 41 ............................... 1 ............................ A9011-142 .................................. AXLE SHAFT (SHORT) 1 ............................ A9011-143 .................................. AXLE SHAFT (LONG*) 42 ............................... 2 ............................ A9011-141 .................................. SPINDLE 43 ............................... 2 ............................ A4157-137 .................................. CONE (INNER) 44 ............................... 2 ............................ A4158-108 .................................. CUP (INNER) 45 ............................... 2 ............................ A9011-145 .................................. HUB 46 .............................. .46 .......................... A13010X1 .................................. STUD 47 .............................. .46 .......................... A 13447 ....................................... NUT 48 ............................... 2 ............................ A4158-98 .................................... CUP (OUTER) 49 ............................... 2 ............................ A4157-134 .................................. CONE (OUTER) 50 ............................... 6 ............................ D4200X2-13 ............................... HUB GEAR 51 ............................... 2 ............................ D4200X2-14 ............................... HUB RING GEAR 52 ............................... 2 ............................ D4200X2-11 ............................... SPINDLE NUT 53 ............................... 2 ............................ D4200X2-12 ............................... NUT LOCK 54 ............................... 2 ............................ 3/8NC X 1/2 ................................ BOLT 55 ............................... 2 ............................ D4200X2-15 ............................... SUN GEAR WASHER 56 ............................... 2 ............................ A9011-148 .................................. PLANETARY GEAR KIT (N0.5?)

57 ............................... 2 ............................ A9011-149 ..................................THRUST WASHER KIT 58 ............................... 2 ............................ D4200X2-25 ............................... SNAP RING 59 ............................... 2 ............................ D4200X2-18 ...............................THRUST BUTTON 60 ............................... 2 ............................ A9011-150 .................................. PLANET GEAR SPIDER 61 ............................... 6 ............................ A9011-202 .................................. PLANET GEAR SHAFT 62 ............................... 6 ............................ 3/SNC ......................................... SET SCREW 63 ............................... 6 ............................ D4200X2-6 .................................THRUST BUTTON 64 ............................... 1 ............................ A9011-151 .................................. DROP-INASSEMBLY 65 ............................... 6 ............................ A9011-205 .................................. 0-RING 66 .............................................. COA9011-204 ................................ CHANGE-OUT WHEEL END WITHOUT AXLE SHAFT (NOT SHOWN) 67 .............................................. COA9011-373 ................................ CHANGE-OUT WHEEL END WITH SHORT AXLE SHAFT (NOT SHOWN) 68 .............................................. COA9011-374 ................................ ~~~~~~O~b;;~~~E 1-R_E_v_._A----===-...,~1~.-S_H_T_._2 _o_F_2_-i

•

~

SHAFT (NOT SHOWN)

LC>NG-AIRDC>:X.

*A9011-143 (AXLE SHAFT, LONG) IS LOCATED ON THE OPERATOR'S SIDE OF THE MACHINE.

AXLE ASSEMBLY 2/96

1

A9011-008

BI016087

•

•

REV. A

•

SHT. 1 OF 2

~

LC>NG-.AIRDC>:X:.

DROP-IN ASSEMBLY 2-96

A9011-151

BI016087

•

•

A9011-151 DROP-IN ASSEMBLY REFERENCE QUANTITY PART NUMBER DESCRIPTION 1 .......................... 1 ....................... A9011-152 ........................ HOUSING 1 ....................... A9011-166 ........................ CARRIER TRUNNION MT. SLEEVE (NOT SHOWN) 2 .......................... 1 ....................... A9011-153 ........................ BEARING CAGE 3 .......................... 1 ....................... A9011-154 ........................ CASE ASSEMBLY 4 .......................... 1 ....................... A9011-155 ........................ RING GEAR AND PINION ASSEMBLY 5 .......................... 1 ....................... D4200X2-40 ...................... SPIDER GEAR KIT (WITH WASHERS) 6 .......................... 1 ....................... A9011-157 ........................ SPIDER WASHER KIT 7 .......................... 2 ....................... D4200X2-33 ...................... ADJUSTING RING NUT 8 .......................... 2 ....................... A4158-110 ........................ CUP 9 .......................... 2 ....................... A4157-140 ........................ CONE 10 ........................ 4 ....................... 5/8 X 2 1/2 NC .................. BOLT (GRADE 8) 11 ........................ 8 ....................... 5/8 X 3 1/2 NC .................. BOLT (GRADE 8) 12 ........................ 24 ..................... A9011-106 ........................ WASHER 13 ........................ 12 ..................... D4200X2-65 ...................... BOLT 14 ........................ 12 ..................... A9011-113 ........................ NUT 15 ........................ 4 ....................... D4200X2-48 ...................... DOWEL 16 ........................ 1 ....................... A9011-165 ........................ NUT 2 ....................... D4400-43 .......................... COTTER PIN 17 ........................ 4 ....................... 7/8 X 5 1/2 NC .................. BOLT (GRADE 8) 18 ........................ 4 ....................... D4200X2-29 ...................... WASHER 19 ........................ 1 ....................... D4400-27 .......................... THRUST SCREW 20 ........................ 1 ....................... D4200X2-58 ...................... NUT 21 ........................ 1 ....................... D500-48 ............................ PLUG 22 ........................ 1 ....................... D4200X2-53 ...................... SHIM SET (AS REQUIRED) 23 ........................ 1 ....................... D4200X2-31 ...................... SNAP RING 24 ........................ 1 ....................... A4160-94 .......................... BEARING 1 ....................... D4200X2-38 ...................... BEARING RETAINER (NOT SHOWN) 25 ........................ 1 ....................... A4157-139 ........................ CONE 26 ........................ 2 ....................... A4158-109 ........................ CUP 27 ........................ NR ................... D4200X2-50A ................... SPACER (.248) NR ................... D4200X2-50B ................... SPACER (.249) NR ................... D4200X2-50C ................... SPACER (.250) NR ................... D4200X2-50D ................... SPACER (.251) NR ................... D4200X2-50E ................... SPACER (.252) NR ................... D4200X2-50F ................... SPACER (.253) NR ................... D4200X2-50G ................... SPACER (.259) NR ................... D4200X2-50H ................... SPACER (.265) NR ................... D4200X2-50J .................... SPACER (.271) NR ................... D4200X2-50K ................... SPACER (.277) NR ................... D4200X2-50M ................... SPACER (.278) 28 ........................ 1 ....................... A4159-142 ........................ SEAL 29 ........................ 1 ....................... A4157-138 ........................ CONE 1 ....................... 69414R1 ........................... WASHER (NOT SHOWN) 30 ........................ 8 ....................... 1/2 X 1 1/2 NC .................. BOLT (GRADE 8) 31 ........................ 8 ....................... D4200X-21 ........................ WASHER 32 ........................ 1 ....................... A9011-162 ........................ DEFLECTOR 33 ........................ 1 ....................... A9011-163 ........................ YOKE 34 ........................ 1 ....................... A9011-164 ........................ WASHER REV. A ISHT. 2 OF 2

•

LC>NG-AIR.DC>:X:

DROP-IN ASSEMBLY 2-96

I

A9011-151

BI016087

ANTI-WEAR HYDRAULIC

•

•

FLUID MUST BE ON APPROVED LIST, DENNISON HF-2 LIMIT ISO VG 61/75

TYPE 68

ASTM GRADE

280/345

315

POUR POINT ASTM D-97

MAX. 20"F ( -29"C)

-20"F.

FLASH POINT ASTM D-92

MIN. 415"F. (212"C)

400"F.

VISCOSITY ssu ® SSU @ CST @ CST @

352 56 61.2-74.8 8.5 TYP.

1oaF. 283-347 210"F. 50-58 40"C 100"C

VISCOSITY INDEX ASTM-D-2270

MIN. 90

OXIDATION TEST, ASTM D943

2.0 MG.KOH MAX AFTER 1000 HRS.

RUST PRVENTION TEST, ASTM D665, A & B

PASS

PASS

FOAM TEST, ASTM D-892-46T

PASS

PASS

NOT MORE THAN .50MM. SCAR DIA.

0.50MM.

400 MG. MAX

294 MG.

200 MG. MAX 100 MG. MAX

131 MG. 3 MG.

50 MG. MAX

25 MG.

FOUR-BALL WEAR TEST ASTM D-2266 ( 40 KG., 1800 RPM, 130"F., ONE HOUR)

96

SLUDGE & METAL CORROSION ASTM D-943 (CONDUCTED AT CONCLUSION OF 1 ,000 HR. OXIDATION TEST) INSOLUBLE SLUDGE IN OIL AND WATER LAYERS PLUS THAT ADHERING TO THE CATALYST COILS OR THE TEST TUB. METALS IN COMBINED OIL, WATER, AND SLUDGE, ASTM D-810-59 COPPER IRON PUMP WEAR TEST ASTM D-2882 TOTAL RING AND VANE WEIGHT LOSS

0.1

HYDROLYTIC STABILITY TEST ASTM D-2619 COPPER SPECIMEN WEIGHT LOSS ACIDITY OF WATER LAYER

0.5 MG./CM2 MAX 6.0 MG. KOH MAX

0.5 REV

•

A

ISHT 1

OF 2

~

ll..C>INIO-ADADC>X

ANTI-WEAR HYDRAULIC OIL

~I

SPEC 100-1

BI016087

ANTI-WEAR HYDRAULIC OIL •

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

•

BRAND NAME

1.

AMOCO OIL CO

AMOCO AW OIL NO. 68

2.

GULF OIL

HARMONY 68 AW

3.

MOBIL OIL CORP.

MOBIL DTE -1 6

4.

CHEVRON U. S. A.

CHEVRON HYDRAULIC OIL AW ISO 68

5.

SUN OIL COMPANY

SUNVIS 868

6.

UNOCAL 76

UNAX AW 68

7.

SHELL OIL COMPANY

SHELL HYDRAULIC OIL #33

8.

CENTURY LUBRICATING OIL, INC.

HULDRAULIC AW 68 CENTRAULIC AW 68

9.

ATLANTIC RICHFIELD CO .

DURO AW S-315 OIL

10.

TEXACO, LUBRICANTS CO.

TEXACO RANDO OIL HD 68

1 1.

EXXON

NUTO H 68

12.

PENNZOIL

PENNZBELL AW 68 HYDRAULIC OIL

13.

14.

STANDARD OIL COMPANY STANDARD OIL CO. OF OHIO BORON OIL CO BP OIL INC. LUBRICATION ENGINEERS

INDUSTRON 53 INDUSTRON 53 ENERGOL HLP-C68 6120 MONOLEC HYD. OIL

15.

CONOCO INC.

SUPER HYDRAULIC OIL 68

1 6.

HYDROTEX

SYSTEMS 5K 68

17.

PHILLIPS

MAGINUS A OILS 81350

18.

MINERS OIL

HYDRAULIC OIL 68AW

REV

•

A

isHT 2

OF 2

~

11-C>INIQ-.A.DRDOX

ANTI-WEAR HYDRAULIC OIL

~I

SPEC 100-1

BI016087

•

EXTREME PRESSURE GEAR OILS LIMIT

TYP.

ISO VG

460

460

SAE GRADE EXTREME PRESSURE TYPE

140

140

VISCOSITY INDEX ASTM D-2270

MIN. 85

96

FLASH POINT ASTM D-92

MIN. 450T.(23ZC)

440"F.

POUR POINT ASTM D-97

MAX. 20'F( -7C)

20T.

TIMKEN TEST ASTM D-2782

MIN 60#

65#

FKOUR BALL EP TEST ASTM D-2783

WELD LOAD KG. MIN. LOAD WEAR INDEX NOT LESS THAN 45.0

240 47

FOUR BALL WEAR TEST ASTM D-2266 (20 KG. 1800 RPM, 130T., ONE HOUR)

MAX. 0.8MM SCAR DIAMETER.

0.27

COEFFICIENT OF FRICTION

MAX. 0.1

UNKNOWN

OXIDATION TEST, OIL BLOWN FOR 312 HOURS AT 250T (95'C.). TEN (1 0) LITERS OF DRY AIR PER HOURS. PERCENT INCREASE SSU VISCOSITY AT 210T. = 6% MAX.

•

2.2% INCREASE

NOT LESS THAN ELEVENTH STAGE .

STAGE 12

1844/4345 120/200 414/506 30.3

2237-2609 149

DEMULSIBILITY TEST ASTM D-2711 WATER IN OIL FREE WATER AFTER CENTRIFUGE TOTAL WATER

1.5 ML. MAX. 81 ML. MIN. 2 ML. MAX. 84.5 ML. MIN.

0.8 ML. 83.0 ML. 0.7 ML. 83.7 ML.

USS 244 REQUIRMENT WATER IN OIL FREE WATER AFTER CENTRIFUGE TOTAL WATER

2.0 ML. MAX. 80.0 ML. MAX. 2.0 ML. MAX. 30.0 ML. MIN.

FOUR SQUARE GEAR OIL TEST VISCOSITY

ssu @ 100T. SSU @ 210'F. CST @ 40'C. CST @ 100'C.

REV

•

A

ISHT

1

OF 2

~

ll....OINIG-A.D RDOX

EXTREME PRESSURE GEAR OILS

~I

SPEC 100-2

BI016087

EXTREME PRESSURE GEAR OILS

•

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

•

BRAND NAME

1.

AMOCO OIL CO.

AMOCO PERMAGEAR EP 460

2.

GULF OIL

EP LUBRICANT HD 460

3.

MOBIL OIL CORP.

MOBIL GEAR 634 MOBIL GEAR 636

4.

CHEVRON U. S. A.

CHEVRON GEAR COMPOUND EP ISO 460

5.

SUN OIL COMPANY

SUNEP 460

6.

UNOCAL 76

EXTRA DUTY NL GEAR LUBE 7 EP EXTRA DUTY NL GEAR LUBE 8 EP

7.

SHELL OIL COMPANY

SHELL OMALA 680

8.

CENTURY LUBRICATING OILS, INC.

HULBEST EP-7 POWERGEAR 460

9.

TEXACO, LUBRICANTS CO.

MEROPA 680

10.

EXXON

SPARTAN EP 460

11.

PENNZOIL

SUPER MAXOL EP 460 GEAR LUBE SUPER MAXOL EP 680 GEAR LUBE

1 2.

LUBRICATION ENGINEERS

608 ALMOSAL VARI-PURPOSE GEAR LUBRICANT

13.

CONOCO INC.

GEAR OIL 460

14.

HYDROTEX

933 INDUSTRAIL GEAR LUBRICANT

15.

PHILLIPS

ALL PURPOSE GEAROIL 85W-90 5EP

16.

MINERS OIL

GEAR OIL EP460

REV

•

A

ISHT 2

OF 2

~

1!.-0INIO-ADAIC>OX

EXTREME PRESSURE GEAR OILS

~I

SPEC 100-2

BI016087

EXTREME PRESSURE MOTOR BEARING GREASE AND HAND GREASE

•

LIMIT

NLG1

WORKED PENETRATION ASTM D-217

265/295

280

DROPPING POINT ASTM D-566 BOMB OXIDATION ASTM D-942

MIN. 350'F. (177'C) NOT MORE THAN 10 PSI DROP.

373. (350'F. MIN.) 2.5

RUST INHIBITORS

REQUIRED

YES

WHEEL BEARING TEST ASTM D-1263 (6 HOURS @ 235"F.)

NOT MORE THAN 5% LOSS.

WATER WASHOUT ASTM D-1264

•

2

GRADE NUMBER 2

LOSS NOT MORE THAN 5% @ 1 OO'F. LOSS NOT MORE THAN 15% @ 175'F.

4.25 4.00

GREASE MOBILITY

NOT LESS THAN 0.1 @O'F.

TIMKEN OK LOAD ASTM D-2509

NOT LESS THAN 50 LBS.

(50 LBS.)

FOUR BALL EP TEST ASTM D-2569

-LOAD WEAR INDEX NOT LESS THAN 30.0 -WELD POINT NOT LESS THAN 200 KG. MIN.

31

NOT MORE THAN 0.60 MM. SCAR DIAMETER.

0.44

FOUR BALL WEAR TEST ASTM D-2266 (20KG., 1800 RPM, 130"F., ONE HOUR)

GRAM FLOW PER SECOND

REV

•

200

A

ISHT

1

OF 2

~

IJ...OINO-A.D RDOX

EXTREME PRESSURE MOTOR BEARING GREASE & HAND GREASE

~I

SPEC 100-3

BI016087

EXTREME PRESSURE MOTOR BEARING GREASE

•

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

•

BRAND NAME

1.

AMOCO OIL CO.

AMOLITH GREASE 2 EP RYKON PREMIUM GREASE 2 EP

2.

GULF OIL

GULFCROWN GREASE EP#2

3.

MOBIL OIL CORP.

MOBILUX EP-2

4.

CHEVRON U. S. A.

CHEVRON DURA-LITH GREASE EP-2 NLGI 2

5.

SUN OIL COMPANY

SUN PRESTIGE 742EP

6.

UNOCAL 76

MULTIPLEX EP2

7.

SHELL OIL COMPANY

ALVANIA EP-2

8.

CENTURY LUBRICATING OIL, INC.

HULLITH EP2 MULTI-PURPOSE GREASE OR REPLEX 2 OR UNIWRL 2 OR UNIWRL EMB OR HULLITH GP 2 OR HULLITH EP 2

9.

TEXACO, LUBRICANTS CO.

TEXACO MULTIFAK EP 2

10.

EXXON

LIDOK EP 2

11.

PENNZOIL

PENNLITH EP 712 GREASE

12.

LUBRICATION ENGINEERS

3752 ALMAGARD VARI-PURPOSE LUBRICANT

13.

CONOCO INC.

EP CONOLITH GREASE NO. 2 OR SUPER STA GREASE NO. 2

1 4.

HYDROTEX

LC-65 HYPLEX

15.

PHILLIPS

PHILUBE EP GREASE

1 6.

ATLANTIC RICHFIELD

LITHOLINE H EP-2 GREASE

REV

•

A

ISHT 2

OF 2

~

LOINJG-AHIRIDOX

EXTREME PRESSURE MOTOR BEARING GREASE

~I

SPEC 1 00-3

BI016087

•

SEMI-FLUID GREASE NLGI GRADE NUMBER MOTORMATIC GREASE WORKER TEST ASTM D-217A

000

000

NOT MORE THAN 25% CHANGE IN CONSISTENCY IN 10,000 STROKES. NOT LESS THAN 250T. 330'F NOT LESS THAN 20 LBS. 45# LOAD WEAR INDEX-NOT LESS THAN 30 LOAD WEAR INDEX VALUE. WELD 37 POINT -NOT LESS THAN 150 KG. 220 WELD POINT.

DROP POINT ASTM D-566 TIMKEN EP TEST ASTM D-2509 FOUR BALL EP TEST ASTM D-2596

FOUR BALL WEAR TEST ASTM D-2266 7KG. LOAD AT 1800 RPM @ 130T., ONE HOUR

NOT MORE THAN .60MM SCAR 0.43 DIAMETER

FALEX WEAR TEST @ 500 LBS., ONE HOUR

NOT MORE THAN 15 TEETH.

MOISTURE CORROSION TEST

PASS

PASS

LIST OF APPROVED SUPPLIERS

•

INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

co.

1.

TEXACO LUBRICATION

2.

CENTURY OILS LIMITED

JOY LOADER SEMI-FLUID GREASE

3.

HYDROTEX

MPD-60 ULTRA E.P. 000

4.

PENNZOIL

SEMI-FLUID 760 GREASE

5.

UNO CAL

MM GREASE

6.

EXXON

LIDOK E.P. 000

NOVATEX EP 000

REV

•

A

lsHT

1

OF 1

~

ll...OINClll-AD RDOX

SEMI-FLUID GREASE

~I

SPEC 100-4

BI016087

•

INVERT EMULSION HYDRAULIC FLUID FLUID MUST BE ON

APPROVED LIST, DENISON STANDARD HF -3.

VISCOSITY RANGE @ 40 DEFREES C ASTM D-445

40 TO 100 CST 300 TO 600 SUS

SPECIFIC GRAVITY @ 60 DEGREES F ASTM D-287

.90 TO .97

PERCENT WATER CONTENT ASTM D-95

37 TO 45

RUST ASTM D-655, PROCEDURE A

PASS

EMULSION STABILITY (IMMEDIATELY AFTER MANUFACTURE TO 48 HOURS @ 185 DEGREES F)

NO FREE WATER-4% MAX. FREE OIL

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES.

•

OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

BRAND NAME

1.

UNOCAL 76

FR FLUID

2.

CONOCO INC.

FR HYDRAULIC FLUID

3.

ALANTIC RICHFIELD CO.

DURO FR-HD

4.

BROOKS OIL COMPANY

BROOKS FIRE RESISTANT HYD. FLUID B

5.

CINCINNATI-VULCON CO.

VULCON FR FLUID #1

6.

CITIES SERVICE OIL CO.

CITGO PACEMAKER INVERT FR FLUID

7.

CENTURY OILS LIMITED

AQUACENT LIGHT

REV

•

A

lsHT 1

OF 2

~

LONC!II-AD RIDOX

INVERT EMULSION HYDRAULIC FLUID

~I

SPEC 100-5

BI016087

INVERT EMULSION HYDRAULIC

•

•

SUPPLIER

BRAND NAME

8.

FISKE BROS. REFINING CO.

LUBRIPLATE HO-RETARD

9.

GETIY OIL COMPANY (VEEDOL, TIDEWATER)

VEEDOL AUBURN FRH

10.

GULF OIL

FR FLUID

11.

E.F. HOUGHTON

HOUGHTO-SAFE 5046 HOUGHTO-ASFE 5046W

12.

CENTURY LUBRICATING OILS, INC.

HULSAFE 600

13.

IMPERIAL OIL AND GREASE

ASTROL 587

14.

MOBIL OIL CORP.

PYROGARD D

15.

NATIONAL OIL & CHEMICAL CO.

ERIFON 1, 2, AND 3

16.

PENNZOIL

MAXMUL FRP /G

17.

QUAKER CHEMICAL CORP.

QUINTOLUBRIC 958 SERIES QUINTOLUBRIC 957 SERIES

18.

HENERY E. SANSON & SONS MFGE CO.

HYDRA-MUL PREMIUM EMULSION FLUID

19.

SOUTHWEST GREASE & OIL COMPANY, INC.

INVERT EMULSION FIRE RESISTANT HYDRAULIC FLUID

20.

SOUTHWEST PETROLEUM CORP.

SWEPCO FIRE RESISTANT HYDRAULIC OIL #718

21.

STANDARD OIL CO. OF OHIO (BORON SOHIO)

STAYSOL FR

22.

SUN OIL COMPANY

SUNSAFE F

23.

TOWER OIL COMPANY

SAFOIL ANTI-WEAR HYD. FLUID

24.

WYNN OIL COMPANY

HYDRA-SAFE HEAVY MEDIUM

25.

LUBRICATION ENGINEERS

6455 MONOLEC FIRE-RESISTANT HYD. FLUID

26.

HYDROTEX

HY-GUARD

REV

•

A

lsHT

2

OF 2

~

IL..OINO-A.D RDOX

INVERT EMULSION HYDRAULIC FLUID

~I

SPEC 100-5

BI016087

EXTREME PRESSURE GEAR OIL (SAE 90)

•

TYP

LIMIT SAE GRADE

90

90

ISO VISCOSITY GRADE

320

320

VISCOSITY INDEX

ASTM D-2270

95 MIN.

96

FLASH POINT

ASTM D-92

420 MIN. (215"C.)

440

POUR POINT

ASTM D-97

OT( -18"C)

+10

TIMKEN LOAD TEST

ASTM D-2782

65#

FOUR BALL WEAR TEST

ASTM D-2266

60 LBS. WELD 220 KG. POINT MIN. 0.5 MM SCAR DIAM.

0.30 WEAR SCAR

SSU @ 100T

720-1750 SEC.

1000 SEC.

SSU @ 21 O"F.

100-120 SEC.

119

CST @ 40"C CST @ 100"C

288/352 24

(20KG, 1800 RPM, 130T, 1 HOUR)

•

VISCOSITY ASTM D-445

FZG TEST

12

REV

•

220 WELD POINT

A

!sHT 1

OF 2

~

ll...OING-A.D RDC>X

EXTREME PRESSURE fEAR OIJ SAE 90

~I

SPEC 100-6

BI016087

EXTREME PRESSURE GEAR OIL (SAE 90)

•

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

•

BRAND NAME

1.

AMOCO OIL CO

AMOCO PREMAGEAR EP 320

2.

GULF OIL

EP LUBRICANT HD 320

3.

MOBIL OIL CORP.

MOBIL GEAR 632

4.

CHEVRON U. S. A.

CHEVRON GEAR COMPOUND EP ISO 320

5.

SUN OIL COMPANY

SUNEP 320

6.

UNOCAL 76

EXTRA DUTY NL GEAR LUBE 6EP

7.

SHELL OIL COMPANY

OMALA 75

8.

CENTURY LUBRICATING OIL, INC.

HULBEST EP-6

9.

TEXACO, LUBRICANTS CO.

MEROPA 320

10.

EXXON

SPARTAN EP 320

11.

PENNZOIL

SUPER MAXOL EP 220 GEAR LUBE

12.

LUBRICATION ENGINEERS

605 ALMASOL VARI-PURPOSE GEAR LUBRICANT

13.

CONOCO INC.

GEAR OIL 320

14.

HYDROTEX

932 INDUSTRIAL GEAR LUBE

15.

PHILLIPS

PHILUBE ALL PURPOSE GEAR OIL 85W-90

16.

ATLANTIC RICHFIELD CO.

PENNANT NL S-1000

17.

CITIES SERVICE

CITGO EP COMPOUND 11 0

18.

PENNZOIL

PEN GEAR #320

19.

MINER OIL

GEAR OIL EP220

20.

TEXACO, LUBRICANTS CO.

TEXACO MULTIGEAR EP 80W-90 REV

•

A

ISHT 2

OF 2

~ EXTREME PRESSURE GEAR 01~ (SAE 90)

~I

SPEC 100-6

BI016087

•

HYDRAULIC AND GENERAL PURPOSE OIL MEDIUM-HEAVY /R&O INHIBITED

LIMIT ISO

61/75

68

ASTM GRADE

280/345

315

POUR POINT

ASTM D-97

-15·r

0

FLASH POINT

ASTM D-92

415.F MIN.

440

VISCOSITY

ASTM D-88

ssu @ 1 oo·F

283-347 SEC.

340

SSU @21 O'F

50-58 SEC.

55

VISCOSITY INDEX

90 MIN.

98

ASTM RUST TEST

PASS

PASS

•

REV

•

A

ISHT 1

OF 2

~ HYDRAULIC AND GENERAL PURPOSE OIL MED.-HEAVY/R&O INHIBITED

~I

SPEC 100-7

BI016087

•

HYDRAULIC AND GENERAL PURPOSE OIL MEDIUM-HEAVY /R&O INHIBITED LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. BRAND NAME AMERICAN INDUSTRIAL OIL NO. 68 HARMONY 68 DTE HEAVY-MEDIUM CHEVRON TURBINE OIL ISO 68 OR CHEVRON MACHINE OIL R&O ISO 68 SUNVIS 754 UNAX RX68 OR TURBINE OIL 68 TURBO 68 CENTRAULIC R & 0 68 REGAL OIL R & 0 N-68 TRESSTIC 68 PENNZBELL RO 68 6120 MONOLEC TURBINE OIL DETOL R & 0 68 OR TURBINE OIL 68 SYSTEMS 1, SYSTEM 5K 68 DURO 5.315 CITGO PACEMAKER A/W68 HYDRAULIC OIL AW68 TDH 1893

REV

•

A

ISHT 2

OF 2

~ HYDRAULIC AND GENERAL PURPOSE OIL MED. -HEAVY /R&O INHIBITED

~I

SPEC 1 00-7

BI016087

•

HYDRAULIC AND GENERAL PURPOSE OIL MEDIUM-HEAVY/R&O INHIBITED

LIMIT -

•

ISO VG

135/165

150

SAE GRADE

40

40

ASTM GRADE

700

700

POUR POINT

ASTM D-97

O"F ( -18"C.)

+5

FLASH POINT

ASTM D-92

435"F MIN

470

VISCOSITY CST 40" C

ASTM D-88 135/165

CST 100F

14.5

ssu ® 1 oo·F

630"-720"F

755

ssu @210'F

60"-70T

78

VISCOSITY INDEX

ASTM D-2270

90 MIN

98

ASTM RUST TEST

A & B

PASS

PASS

REV

•

A

ISHT

1

OF 2

~ HYDRAULIC AND GENERAL PURPOSE OIL MED.-HEAVY/R&O INHIBITED

~I

SPEC 1 00-8

BI016087

HYDRAUIC AND GENERAL PURPOSE OIL HEAVY/R & 0 INHIBITED •

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

•

BRAND NAME

1.

AMOCO OIL CO

AMERICAN INDUSTRIAL OIL NO. 150

2.

GULF OIL

HARMONY 150

3.

MOBIL OIL CORP.

DTE OIL EX. HEAVY

4.

CHEVRON U. S. A.

CHEVRON MACHINE OIL AW ISO 150M OR CHEVRON MACHINE OIL R&O ISO 150

5.

SUN OIL COMPANY

SUNVIS 961

6.

UNOCAL 76

UNAX RX 700 OR TURBINE OIL 700

7.

SHELL OIL COMPANY

TURBO 150

8.

CENTURY LUBRICATING OILS, INC.

CENTRAULIC R & 0

9.

ATLANTIC RICHFIELD CO.

DURO 600 OR S-700

1 0.

TEXACO, LUBRICANTS CO.

REGAL OIL R & 0

11.

EXXON

TERESSTIC 150

12.

PENNZOIL

PENNZBELL RO 150

13.

CITIES SERVICE

CITGO PACEMAKER 150

14.

LUBRICATION ENGINEERS

6405 MONOLEC TURBINE OIL

15.

CONOCO INC.

OECTOL R & 0 76

1 6.

HYDROTEX

SYSTEM 1 150, SYSTEM 5K 150

17.

PHILLIPS

MAGNUS OILS 700

18.

MINERS OIL

ISO 150

150

150

REV

•

A

ISHT 2

OF 2

~ HYDRAULIC AND GENERAL PURPOSE OIL MED.-HEAVY/R&O INHIBITED

~I

SPEC 1 00-8

BI016087

WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL)

•

A.G.M.A. STD. 250.03

SA COMPOUNDED

A.G.M.A. #8 COMPOUNDED VISCOSITY

ssu

@

4171-5098 SEC. 5000-5883

100T.

SSU @ 21 OT.

190-250 SEC.

CTS @ 40'C.

312/748

CTS @ 100'C.

37.3

VISCOSITY INDEX ASTM D-2270

90 MIN.

90

POUR POINT

40'F

35

3-10%

6%

ASTM D-97

ACIDLESS TALLOW COMPOUND

215

•

REV

•

A

ISHT

1

OF 2

~ WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL)

sI

SPEC 1 00-9

BI016087

WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL)

•

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

•

BRAND NAME

1.

AMOCO OIL CO

CYLINDER OIL NO. 1000

2.

MOBIL OIL CORP.

EXTRA HECLA SUPER CYLINDER OIL

3.

CHEVRON U. S. A.

CHEVRON CYLINDER OIL W ISO 1000

4.

SUN OIL COMPANY

SUN STEAM CYLINDER OIL

5.

UNOCAL 76

WORM GEAR LUBE 250 OR STEVALC

6.

CENTURY LUBRICATING OILS, INC.

GARWAL 680

7.

ATLANTIC RICHFIELD CO.

MODOC 195

8.

TEXACO, LUBRICANTS CO.

650 T CYLINDER OIL 1000

9.

EXXON

CYLESSTIC TK-1 000

10.

PENNZOIL

CYLINDER OIL #1 000

11 .

CONOCO INC.

INCA OIL 1000

REV

•

A

ISHT

2

OF 2

~

LOINJQ-A.DIFI!DOX

WORM GEAR LUBRICANT (COMPOUNDED CYLINDER OIL)

~I

SPEC 100-9

BI016087

LIGHT GEAR OIL (SAE 40 MOTOR OIL)

•

SPEC 100-10 HYFILM

MUST MEET THREE OF THE FOLLOWING SPECS;

1.

MIL-L-2104 MOST RECENT PUBLICATION

2.

CAT-T0-2 OR REPLACEMENT

3.

ALLISON C-3 OR REPLACEMENT

OIL SHALL BE FREE OF E.P. ADDITIVES VISCOSITY AT 100T AT 21 O'F AT 4o·c AT 1oo·c

•

sus

CST 780 72-84 126-161 13-16

150 13.0-1 6.0

VISCOSITY INDEX

92-102

103

ASH ZINC

.94-1.0 .10-.14

1.0 0.14

650-850 69-82

REV

•

A

lsHT

1

OF 2

~

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LIGHT GEAR OIL (SAE 40 MOTOR OIL)

~I

SPEC 100-10

BI016087

LIGHT GEAR OIL (SAE 40 MOTOR OIL)

•

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER

•

BRAND NAME

1.

AMOCO OIL CO

AMOCO 300 SAE 40

2.

GULF OIL

SUPER DUTY 40

3.

MOBIL OIL CORP.

DELVAC 1340

4.

CHEVRON U. S. A.

CHEVRON RPM HEAVY DUTY MOTOR OIL 15W-40

5.

SUN OIL COMPANY

SUNOCO SUPER C 40

6.

UNOCAL 76

GUARDOL MOTOR OIL SAE 40

7.

SHELL OIL COMPANY

ROTELLA OIL 40 (AUTOMOTIVE) TURBO OIL 150 (INDUSTRIAL) RIMULA CT40 (FOREIGN) ROTELA SX40 (FOREIGN)

8.

CENTURY

FLEXE SAE 40

9.

TEXACO, LUBRICANTS CO.

URSA SUPER PLUS SAE 40

10.

EXXON

11.

PENNZOIL

12.

LUBRICATION ENGINEERS

13.

CONOCO INC.

14.

HYDROTEX

15.

PHILLIPS

XD-3 EXTRA SAE 40 OR XD-3 SAE 40 LONG LIFE SAE 40 MOTOR OIL 8440 MONOLEX GFS ENGINE OIL FLEET HEAVY DUTY MOTOR OIL SAE 40 HYFILM SAE 40 SUPER HD II MOTOR OIL SAE 15W-40

REV

•

A

lsHT

2

OF 2

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BI016087

•

•

SYNTHETIC EP GEAR LUBRICANTS ISO VG

ASTM D-2422

A. G. M.A. STD. 250.04

220 5EP

VISCOSITY eST @ 40"C.

ASTM D-445

220

eST @ 1 OO"C.

ASTM D-445

23.0

sus

@

40"C.

ASTM D-216

1020

sus

@

1 oo·c.

ASTM D-2161

111

VISCOSITY INDEX, MIN.

ASTM D-2270

124

FLASH POINT

ASTM D-92

460T

POUR POINT

ASTM D-97

-35T

GRAVITY

ASTM D-1298

30.8

TIMKEN OK LOAD

ASTM D-2782

70

FZG PASS STAGES

ASTM D-IN51354

12

FOUR BALL EP, WELD POINT, KG

ASTM D-2783

250

FOUR BALL EP, LWI

ASTM D-2783

54

FOUR BALL WEAR, mm

ASTM D-4172

20 KG, 1800 RPM 54 C, 1 HR

0.25

40 KG,M 1200 RPM, 75 C, 1 HR

0.38

RUST TEST

ASTM D-665 A/B

PASS

COPPER CORROSION

ASTM D-130

1a

DEMULSIBILITY

ASTM D-2711

FREE WATER, ml EMULSION, ml WATER IN OIL, %

83 <1 <1

U.S. STEEL 224 SPECIFICATION

PASS

AGMA 250.04 SPECIFICATION

PASS

REV

•

238·c -3TC

A

lsHT

1

OF 2

~

ll...OIN!Clii-AD IRDOX

SYNTHETIC EP GEAR LUBRICANTS

~I

SPEC 100-11

BI016087

SYNTHETIC EP GEAR LUBRICANTS

•

LIST OF APPROVED SUPPLIERS INCLUSION IN THIS LIST MEANS ONLY THAT THE PRODUCT HAS BEEN EVALUATED FOR SATISFACTORY PERFORMANCE PROPERTIES. OIL COMPANIES WISHING TO BE INCLUDED IN THIS LISTING MUST FIRST SUBMIT SATISFACTORY RESULTS OF TESTS SHOWN ON SHEET 1 OF THIS SPECIFICATION. SUPPLIER 1.

CENTURY LUBRICANTS CO .

BRAND NAME SYNTHETIC EP GEAR LUBRICANTS

•

REV

•

A

lsHT

2

OF 2

~

ll...OINIQ-A.D RIOOX

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...

•

DIRECTION OF FLOW HYD.

r-.

FLEXIBLE LINE

--4---L

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0 ~

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ex

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SINGLE PUMP

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~

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BI-DIRECTIONAL FLOW

BELOW FLUID LEVEL

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q

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CYLINDER SINGLE ACTION

I

I

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CYLINDER DOUBLE ACTION

~

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COUNTERBALANCE VALVE EXTERNAL CONTROL

COUNTERBALANCE t : VALVE INTERNAL I CONTROL

PRESSURE RELIEF

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p

X~y B A FOUR-WAY VALVE PILOT OPERATED SPRING CENTERED TANDEM CENTER

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1

BI-DIRECTIONAL FLOW

00

IN

I -CQJ I 1~

V.V. PUMP CYLINDER CONTROL

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I

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AB

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PT

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DUAL RELIEF WITH CHECK VALVES

~VALVE COOLER

~ ~

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VALVE DETENTED

~ FLOW CONTROL VALVE PRESSURE COMPENSATED

..

FLOW DIVIDER PRESSURE COMPENSATED

ORIFICE CHECK VALVE

j~~J[ REV

#

DUAL FILTER WITH BY-PASS CHECKS AND REVERSE FLOW CHECKS

lsHT 1

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~

IL..ONO-AB RIOOX

ANSI HYDRAULIC SYMBOLS

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SK-589

BI016087 p

•

A

A

A

A

TANDEM

NETURAL CARRY OVERPORT

A

I

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I

PLUG

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B

B

B

B

B

4 UNIT VALVE BANK

B

B

B

B

T

1YPICAL FOR SERIES PARALLEL CIRCUIT

SPOOL IN NEUTRAL SPOOL OUT

•

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B B B B 7 UNIT VALVE BANK

B

B

GAGE ISOLATOR 1 TO 7 UNITS

~~-------

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DUAL RELIEF & CHECK WITH SHUTILE VALVE

F

REV

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#

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CYLINDER CONTROL PUMP I()

~

SK-589

BI016087 BI016087-00-20-EN_2B

·~

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

================= AS OF 10/07/98 LATERAL LIFT HYD

C14273 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

QTY PER ASSEMBLY

-----------------H1116 2 CYLINDER 6 B. X 8 S. 111 078X1 7 REDUCER, 3/4"FJIC X 3/8"MJIC 111035X6 8 TEE, BULKHEAD UNION 3/4-16 111015X6 9 ADAPTER, 900D 3/4-16 JIC TO B4583X3 15 TEE MTG. BRKT. COMMENT 200 COMMENT

•

•

PAGE NO:

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

0

2.000 EA P4

01/03/86 99/99/99

0

2.000 EA P4

01/03/86 99/99/99

0

2.000 EA P4

01/03/86 99/99/99

0

4.000 EA P4

01/03/86 99/99/99

0

1. 000 EA M

01/03/86 99/99/99

0

.000 EA Z

01/03/86 99/99/99

BI016087

PART NO. DRAWING NO. LAt~~,._l

TITLE PART NO. r

QTY U/11

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• NO DRAWING AVAILABLE

•

REV. #

•

ISHT. 1 OF 1

L'

Lc::::>NG-A.IRDc::::>.:X

LATERAL LIFT CYLINDER ASSEMBLY

10-esl

H1116

BI016087 BI016087-00-21-EN_2B

·~

BI016087

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

C13413 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER SEQ ITM DESCRIPTION

------------------

•

•

H1023 2 0 B 14 S/DA CYLINDER, 7 3 H619X0800 0 ACCUM, 800 PSI, 10 cu. IN 7 111045X8 0 TEE, 1/2"MJIC X1/2MJICX1/2FJIC 0 111035X12 8 TEE, BULKHEAD UNION 1 1/16-12 111078X1 9 0 REDUCER, 3/4"FJIC X 3/8"MJIC 10 H855X9 0 CONNECTOR, MALE W/0-RING 1/2" H856X10 11 0 STR.THD.90 EL. (10-8) 12 0 H855X10 ADAPTER, STRAIGHT THREAD 13 0 B4583X1 TEE MTG. BRKT. 15 A8000-090 0 X1 BOLT, HEX GD 5 NC 1/2 A3190X4 16 0 CLAMP, HOSE 200 0 COMMENT

PAGE NO:

AS OF 10/07/98 LIFT HYD-6418

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

2.000 EA P4

01/03/86 99/99/99

1. 000 EA MA

06/03/91 99/99/99

1. 000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA M

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

.000 EA Z

01/03/86 99/99/99

BI016087

•

MON, OCT 12, 1998,

9:25 AM

BILL OF MATERIALS

=================

AS OF 10/12/98 LIFT HYD-6418 HA

C13413HA IM REV: sr MODEL: EGO NO: DATE OF LAST EGO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

QTY PER ASSEMBLY

-----------------0930012026 HOSE ASSEMBLY 0930012030 HOSE ASSEMBLY 0930008033 HOSE ASSEMBLY 0930008022 HOSE ASSEMBLY 0930008018 HOSE ASSEMBLY

•

•

PAGE NO:

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

0

1 . 000 EA X2

08/13/89 99/99/99

2

0

1.000 EA X2

08/13/89 99/99/99

3

0

2.000 EA X2

08/13/89 99/99/99

4

0

2.000 EA X2

08/13/89 99/99/99

5

0

1.000 EA X2

08/13/89 99/99/99

BI016087

•

~"'

4

I

I I I

5

I

I

~

7

6

•

I

8

I

I I

I I

'~ REF.

QTY.

1 2 3 4 5

1 1 1 1 1 2 4 1

6 7 8

PART NUMBER

DESCRIPTION

H1023 1 H1023-2 H1023-5 H1023-7 H1023-10 A12283X1 A8024-007 9-122034-048

MAIN CYLINDER PISTON ROD PISTON STUFFING BOX PACKING KIT BEARING CLIP LOCKING KEY

REV

•

#

SHT 1

OF 1

~

II...OINIQ-ABADOX

HYDRAULIC CYLINDER ASSEMBLY

"' Ol

'

N

H1023

BI016087 BI016087-00-22-EN_2B

·~

BI016087

•

WED, OCT

7, 1998,

•

BILL OF MATERIALS

=================

D5161X50 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

------------------

•

4:30 PM

gc;: I OQ O'f}:0.1 :8 9fcl o- o 6 I 1 0 MOTOR 9ijPERSE9&C Q¥ 992~0~70~0 H958X2 2 0 PUMP H855X46 3 0 M.CONNECT.W/0-RING, 1" 111013X16 4 0 ADAPTER, STR 1"MOR X 1" MJ IC 9101016016 0 5 ELBOW, 45 DEG NUT A8021-002 8 0 STUD, DOUBLE END 1/2 X 2 A8006-303 9 0 LOCKNUT 1/2" NF A3190X6 12 0 CLAMP, HOSE #24 B12144X8 13 0 GROMMET 0023091047 14 0 BUSHING

PAGE NO:

AS OF 10/07/98 PUMP DRIVE ASSY-6418

OTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

---------- -------- --------

1 . 000 EA P4

03/01/88 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P9

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

4. 000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

1 . 000 EA P4

01/03/86 99/99/99

1.000 EA P4

08/10/88 99/99/99

2.000 EA P4

11/02/89 99/99/99

BI016087

•

~

'

>

/

/

/

/

/

/ /

/

/ 2

/

/

/ /

12

/

13

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/

/

/

/ /

•

/

/

6

/

9

<....__ '

10

~

9

REF. NO. 1 2 3 4 5 6 7 8 9 10

11 12 13

QTY. 1 1

2 2 4 2 2 1 2

1 1 4 4

PART NUMBER H943-8 A4159-131 H689-9 H943-2 H718-2 H943-11 H958X2-15 H958X2-23 H943-14 H958X2-25 H958X1-27 5/8 NC X4-l/2 H689-28

DESCRIPTION HYDRAULIC PUMP SHAFT END COVER SEAL CHECK ASSEMBLY RING SEAL BEARING THRUST PLATE POCKET SEAL GEAR SET GASKET SEAL GEAR HOUSING PORT END COVER 'WASHER

REV

•

#

SHT 1

LOINIC!II-AD IFIIDOX

HYDRAULIC PUMP ASSEMBLY <0

"'N

.......

H958X2

OF 1

BI016087 BI016087-00-23-EN_2B

·~

BI016087

•

•

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

================= C13437 IM REV: sr MODEL: EGO NO: DATE OF LAST EGO: 10/28/93 PART NUMBER/ OPER DESCRIPTION ITM SEQ H640X18 Z '!>' 0 VALVE BANK H741X3 2 0 GAUGE, PRESSURE 111013X12-1 3 0 ADAPTER, STR 3/4"MORX3/4MJICLG 111013X12 4 0 ADAPTER, STR 3/4"MOR X 3/4MJIC 111028X5 5 0 ADPT, 90D SVL 3/4"MJICX3/4FJIC 111015X16 6 0 ADAPTER, 90D 1"MOR X 1"MJIC H855X17 7 0 M.CONNECT.W/0-RING, 3/4 H855X10 8 0 ADAPTER, STRAIGHT THREAD H1044X7 9 0 RED. FLARE 3/4 - 1/4 111078X1 10 0 REDUCER, 3/4"FJIC X 3/8"MJIC 111028X3 11 0 ADPT, 90D SVL 3/8"MJICX3/8FJIC 111043X4 12 0 TEE, 1/8"MJIC X1/8MJICX1/8MJIC 111 028X1 13 0 ADPT, 90D SVL 1/8"MJICX1/8FJIC H1032X3 14 0 CAP JIG 1/4 111051X3 15 0 ADAPTER, STG 1/4 FNPT A8000-071 16 0 SCREW 3/8-16 X31/2 111019X12 19 0 PLUG, MOR 3/4" STR. THD. COMMENT 200 0 COMMENT

PAGE NO:

AS OF 10/07/98 VALVE BANK ASSY

QTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

4. 000 EA P4

01/03/86 99/99/99

6.000 EA P4

01/03/86 99/99/99

9.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

3.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

3.000 EA P4

01/03/86 99/99/99

1.000 EA P4

01/03/86 99/99/99

.000 EA Z

01/03/86 99/99/99

BI016087

• 8

6

OUTLET

5 BRAKE RELEASE

2

STEERING RELIEF SET AT 1200 PSI.

BUCKET

•

EJECTOR BLADE

PTO

BATIERY CHANGER

INLET RELIEF SET 2250 PSI AT 20GPM.

7 PC

•

#

QTY

1 2 3 4 5 6 7 8

1 1 3 1 1 1 4 2

8

7

PART NUMBER

DESCRIPTION

4010014378 4010014371 H505-B H642 9510010300 4010014381 9510007500 111007X16

INLET WORKING SECTION WORKING SECTION WORKING SECTION WORKING SECTION OUTLET STUD ASSEMBLY ALLEN PLUG NPT

NOTE: TORQUE VALVE SECTION BODY BOLTS TO 29 ft. lbs.

REV

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SHT 1

~

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VALVE BANK ASSEMBLY ....

"' "'

.......

H640X25

OF 1

BI016087 BI016087-00-24-EN_2B

·~

BI016087

•

•

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

D2607X103 IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER DESCRIPTION ITM SEQ H1 050X2 2 0 CYLINDER 5"BORE 12"STROKE A6567 3 0 PIN, STEERING CYLINDER B3730 4 0 PIN, BUSHING STEERING CYLINDER 111057X12 9 0 UNION, BULKHEAD TUBE 1 1/16-12 111028X5 10 0 ADPT, 90D SVL 3/4"MJICX3/4FJIC 11 0 111035X12 TEE, BULKHEAD UNION 1 1/16-12 111 078X1 12 0 REDUCER, 3/4"FJIC X 3/8"MJIC 111014X6 13 0 ADAPTER, 45D 3/8"MOR X 3/8MJIC 111015X6 14 0 ADAPTER, 900D 3/4-16 JIC TO COMMENT 200 0 COMMENT

PAGE NO:

AS OF 10/07/98 STEERING HYD-6418

OTY PER ASSEMBLY

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

2.000 EA P4

01/03/86 99/99/99

4.000 EA MP

01/03/86 99/99/99

8.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

4.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

2.000 EA P4

01/03/86 99/99/99

.000 EA Z

01/03/86 99/99/99

BI016087

•

MON, OCT 12, 1998,

9:25 AM

BILL OF MATERIALS

AS OF 10/12/98 STEERING HYD. HA

D2607X103HA IM REV: sr MODEL: ECO NO: DATE OF LAST ECO: 10/28/93 PART NUMBER/ OPER SEQ DESCRIPTION ITM

QTY PER ASSEMBLY

-----------------0930012126 HOSE ASSEMBLY 0930012130 HOSE ASSEMBLY H584-8X42 SPRING GUARD

•

•

PAGE NO:

=================

REFERENCE UM SC DESIGNATOR EFF DATE OBS DATE

---------

----------

-------- --------

0

1. 000 EA X2

08/13/89 99/99/99

2

0

1.000 EA X2

08/13/89 99/99/99

6

0

4.000 EA X2

01/03/86 99/99/99

BI016087 3

•

9

4

/

8 _.,

/

/ / 2

6

ASSEMBLY. I

) 8

•

5 3 7

6

REF. 1 2 3

4 5 6 7 8

9

PART NUMBER

DESCRIPTION

H1050X2-1 H1050X1-2 H1050X2-10 H1050X2-5 H1050X2-7 A2628 A4162-2 A8026-001 A8026-003

CYLINDER TUBE ASSEMBLY PISTON ROD ASSEMBLY PACKING KIT PISTON STUFFING BOX RETAINING CLIP BEARING GREASE FITTING GREASE FITTING

QTY.

1 1 1

1 1 4 2 2 1

REV

•

#

SHT 1

OF 1

ll...OINIG-AOIRIOOX

HYDRAULIC CYLINDER ASSEMBLY

H1050X2

BI016087 BI016087-00-25-EN_2B

·~

BI016087

•

•

•

WED, OCT

7, 1998,

4:30 PM

BILL OF MATERIALS

=================

013415 IM REV: sr MODEL: EGO NO: DATE OF LAST EGO: 10/28/93 PART NUMBER/ OPER DESCRIPTION ITM SEQ H811X7 2 0 CYLINDER 4 B 14 S/DA H1013X2 3 0 VALVE, BATTERY HOLDDOWN 111 057X8 7 0 BULKHD. STR 3/8"MJIC X 3/8MJIC 111 015X6 8 0 ADAPTER, 9000 3/4-16 JIG TO H856X2 9 0 ST THREAD ELBOW 111019X6 10 0 PLUG, MOR 3/8" STR. THO. 111014X4 11 0 ADAPTER, 450 1/4"MOR X1/4"MJIC H746X13 13 0 ELBOW, 90 DEG MALE 1/2 111013X4 14 0 ADAPTER, STR 1/4"MOR X 1/4MJIC 111028X2 15 0 ADPT, 900 SVL 1/4"MJICX1/4FJIC A8000-182 16 0 BOLT, HEX GO 5 NC 3/4 X2 1/4 A8000-096 18 0 BOLT, HEX GO 5 NC 1/2 X2 1/2 COMMENT 200 0 COMMENT

PAGE NO:

AS OF 10/07/98 BATT CHANGER HYD

QTY PER ASSEMBLY

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