Cat C-10 C-12 3406E C-15 & C-16 On-highway Engine Electrical System Schematic Manual - PDF DOWNLOAD

Page 1

Diagnostic Code Listing PID-FMI

Flash Codes

Description

0-00 1-11 2-11 3-11 4-11 5-11 6-11 22-11 22-13 30-08 30-13 41-03 41-04 43-02 52-11 54-05 54-06 55-05 55-06 64-12 71-00 71-01 71-14 84-00 84-01 84-02 84-08 84-10 84-14 91-08 91-13 100-01 100-03 100-04 100-11 102-00 102-03 102-04 105-00 105-03 105-04

No Detected Faults Cylinder 1 Fault Cylinder 2 Fault Cylinder 3 Fault Cylinder 4 Fault Cylinder 5 Fault Cylinder 6 Fault Cam Sensor to Crank Sensor Calibration Check Timing Sensor Calibration Invalid PTO Throttle Signal PTO Throttle Sensor Calibration 8 Volt Supply Above Normal 8 Volt Supply Below Normal Ignition Key Switch Fault Air Inlet Shutoff Shutdown Multi-Function Output #6 Open Circuit Multi-Function Output #6 Short Circuit Multi-Function Output #7 Open Circuit Multi-Function Output #7 Short Circuit Loss of Engine Cam Sensor RPM Signal Idle Shutdown Override Idle Shutdown Occurrence PTO Shutdown Occurrence Vehicle Overspeed Warning Loss of Vehicle Speed Signal Invalid Vehicle Speed Signal Vehicle Speed Out of Range Vehicle Speed Rate of Change Quick Stop Occurrence Invalid Throttle Signal Throttle Sensor Calibration Low Oil Pressure Warning Oil Pressure Sensor Open Circuit Oil Pressure Sensor Short Circuit Very Low Oil Pressure Boost Pressure Sensor Stuck High Boost Pressure Sensor Open Circuit Boost Pressure Sensor Short Circuit High Inlet Air Temp Warning Inlet Air Temp Sensor Open Circuit Inlet Air Temp Sensor Short Circuit

PID-FMI 105-11 108-03 108-04 110-00 110-03 110-04 110-11 111-01 111-02 111-03 111-04 111-11 121-05 121-06 122-05 122-06 168-01 168-02 171-03 171-04 171-11 174-00 174-03 174-04 190-00 190-12 191-07 224-11 224-14 231-02 231-11 231-12 232-03 232-04 246-11 247-11 249-11 252-11 253-02 253-11

55 72 72 73 73 74 74 42 42 29 29 21 21 71 00 66 66 67 67 34 01 47 47 41 31 36 36 36 00 32 28 46 24 24 46 25 25 25 64 38 38

Flash Codes

Description Very High Intake Manifold Temp Warning Atmospheric Pressure Sensor Open Circuit Atmospheric Pressure Sensor Short Circuit High Coolant Temp Warning Coolant Temp Sensor Open Circuit Coolant Temp Sensor Short Circuit Very High Coolant Temp Warning Low Coolant Level Warning Coolant Level Sensor Fault Coolant Level Voltage High Coolant Level Voltage Low Very Low Coolant Level Retarder Solenoid Lo/Hi Open Circuit Retarder Solenoid Lo/Hi Short Circuit Retarder Solenoid Med/Hi Open Circuit Retarder Solenoid Med/Hi Short Circuit Low ECM Battery Power Low or Intermittent Battery Power to ECM Outside Air Temp Sensor Open Circuit Outside Air Temp Sensor Short Circuit No Ambient Air Temp Data High Fuel Temp Warning Fuel Temp Sensor Open Circuit Fuel Temp Sensor Short Circuit Engine Overspeed Warning Loss of Engine Crank Sensor RPM Signal Transmission Not Responding Theft Deterrent Enabled Emergency Cranking With Theft Deterrent Enabled J1939 Required Data Not Received J1939 Data Link Fault J1939 Device Not Responding 5 Volt Supply Above Normal 5 Volt Supply Below Normal Brake Switch #1 Fault Brake Switch #2 Fault J1922 Data Link Fault Incorrect Engine Software Check Customer or System Parameters Check Transmission Customer Parameters

RENR2237-07 January 2007

64 26 26 61 27 27 61 62 12 12 12 62 14 14 14 14 17 51 00 00 00 65 13 13 35 34 68 00 00 58 58 58 21 21 00 00 58 59 56 56

160-7689

Pin

Plug

Socket Wire Color

Single Wire Connector Circuit Number Identification

2

Wire Gauge

32

47

40

57

48

70

58

1

2

B

13

1

23

14

31

24

39

32

47

40

57

48

A

70

58

155-2267

B

C

155-2252

12

C-10, C-12, 3406E, C-15, and C-16 On-highway Engine Electrical System

1

11

2

Fuse

200 BK-14 105-9344 Component Part Number

10

3

9

4

8

7

5

169-8670

6

B

A

C

3E-7990

1

CPD1-UP 8YF1-UP EGH1-UP 1MM1-UP 2KS1-UP 2WS1-UP 3CS1-UP 6NZ1-UP 7CZ1-UP 9NZ1-UP

Pin or Socket Number

Ground Connection

24

39

A

325 PK-14 Receptacle

1

325 PK-14

31

C

Part Number For Connector Assembly

J274 3E5179

P274 1117898

14

160-7690

Connector Reference Designator J174 1306795

1

23

3E-3370

Harness And Wire Symbols

P174 1306795

13

155-2269

2

3

12 11 10

4

5

6

9

8

7

3E-3364

1

2

3E-8969

7

8

9

6

5

4

10 11 12

3

2

1

262-6073

7

8

9

10

11

12

6

5

4

3

2

1

Related Electrical Service Manuals Form Number RENR2238

Systems Operation / Testing and Adjusting(C-10/C-12)

RENR2235

Systems Operation / Testing and Adjusting(C-15/C-16)

RENR2307

Systems Operation / Testing and Adjusting(3406E)

SENR5017

Printed in U.S.A.

© 2007 Caterpillar All Rights Reserved

Boost Pressure Sensor

Fuel Temperature Sensor

Injector Harness Connector

C-15 and C-16 Left Side View

3406E Left Side View

C-10 and C-12 Left Side View

Atmospheric Pressure Sensor

Engine Oil Pressure Sensor

Engine Ground Stud

Engine Control Module (ECM)

Secondary Engine Speed/Timing Sensor (Camshaft)

Injector Harness Connector

Intake Manifold Air Temperature Sensor

Engine Ground Stud Boost Pressure Sensor

Engine Control Module (ECM)

Secondary Engine Speed/Timing Sensor (Camshaft)

Injector Harness Connector

Intake Manifold Air Temperature Sensor

Secondary Engine Speed/Timing Sensor (Camshaft) Engine Control Module (ECM)

OEM Vehicle Harness Connector J1/P1

Fuel Temperature Sensor

OEM Vehicle Harness Connector J1/P1

OEM Vehicle Harness Connector J1/P1 Engine Harness Connector J2/P2

Primary Engine Speed/Timing Sensor (Crankshaft)

Atmospheric Pressure Sensor Engine Harness Connector J2/P2

Engine Ground Stud Engine Harness Connector J2/P2

Primary Engine Speed/Timing Sensor (Crankshaft)

Engine Coolant Temperature Sensor

Air Inlet Shutoff Solenoid (Optional)

Air Inlet Shutoff Relay (Optional)

Intake Manifold Air Temperature Sensor

Engine Ground Stud

Primary Engine Speed/Timing Sensor (Crankshaft)

Atmospheric Pressure Sensor

Engine Oil Pressure Sensor

Engine Coolant Temperature Sensor

Boost Pressure Sensor Engine Oil Pressure Sensor

Engine Coolant Temperature Sensor

Intake Manifold Air Temperature Sensor

C-10 and C-12 Front Right Side View

C-10 and C-12 Front Top View

Atmospheric Pressure Sensor

Fuel Temperature Sensor

3406E Right Side View

3406E Front View

C-15 and C-16 Front Top View

12 Page

Troubleshooting (ALL)

RENR2237-07

Title


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