CAT Armored Face conveyor PMC®-D – Drive Control System Operating & Maintenance Manual

Media-ID: EM028267-00-EN Doc.-No.: 4010 118 020 AN 00-01 Aug. 2017

Operating and Maintenance Manual PMC®-D – Drive Control System Conveyor with CST Gearbox Appendix to Doc. No.: EM011661 - 1999 001 009 BA 00

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Gearbox control system

1

1 Gearbox control system

Media-ID: EM028267-00-EN / Caterpillar Global Mining Europe GmbH 2017 ©

Fig. 1: Gearbox control system overview

1

motor

2.1

CST gearbox tail gate

2.2

CST gearbox head gate 1

2.3

CST gearbox head gate 2

3

PMC-D

4

PMC-V

5

power supply

6

PMC-R

7

solenoid driver module

A

tail gate

B

head gate 1

C

head gate 2

D

chain tensioner, face conveyor

E

control

F

face control

PMC®-D – Drive Control System Conveyor with CST Gearbox Appendix to Doc. No.: EM011661 - 1999 001 009 BA 00

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1

Gearbox control system

4/7

3

PMC-D

4

PMC-V

5

power supply

8

supply adapter

9

profibus terminator

10

junction box

11

servo valve

12

system pressure

13

speed sensor output speed

14

temperature sensor oil cooling

15

oil level at gear box

16

clutch pressure sensor

17

speed sensor input speed

18

difference pressure switch system pressure

19

difference pressure switch at filter

20

temperature sensor hydraulic plate

21

cooling oil pressure sensor

22

clutch temperature sensor

B

head gate 1

D

chain tensioner, face conveyor

PMC®-D – Drive Control System Conveyor with CST Gearbox Appendix to Doc. No.: EM011661 - 1999 001 009 BA 00

Media-ID: EM028267-00-EN / Caterpillar Global Mining Europe GmbH 2017 ©

Fig. 2: Gearbox control system, Tail gate

Gearbox control system

1

Media-ID: EM028267-00-EN / Caterpillar Global Mining Europe GmbH 2017 ©

Fig. 3: Gearbox control system, Head gate 1

3

PMC-D

4

PMC-V

5

power supply

8

supply adapter

10

junction box

11

servo valve

12

system pressure

13

speed sensor output speed

14

temperature sensor oil cooling

15

oil level at gear box

16

clutch pressure sensor

17

speed sensor input speed

18

difference pressure switch system pressure

19

difference pressure switch at filter

20

temperature sensor hydraulic plate

21

cooling oil pressure sensor

22

clutch temperature sensor

A

tail gate

C

head gate 2

E

control

PMC®-D – Drive Control System Conveyor with CST Gearbox Appendix to Doc. No.: EM011661 - 1999 001 009 BA 00

5/7

1

Gearbox control system

6/7

3

PMC-D

10

junction box

11

servo valve

12

system pressure

13

speed sensor output speed

14

temperature sensor oil cooling

15

oil level at gear box

16

clutch pressure sensor

17

speed sensor input speed

18

difference pressure switch system pressure

19

difference pressure switch at filter

20

temperature sensor hydraulic plate

21

cooling oil pressure sensor

22

clutch temperature sensor

B

head gate 1

E

control

PMC®-D – Drive Control System Conveyor with CST Gearbox Appendix to Doc. No.: EM011661 - 1999 001 009 BA 00

Media-ID: EM028267-00-EN / Caterpillar Global Mining Europe GmbH 2017 ©

Fig. 4: Gearbox control system, Head gate 2

Gearbox control system

1

Media-ID: EM028267-00-EN / Caterpillar Global Mining Europe GmbH 2017 ©

Fig. 5: Gearbox control system, Operator cabin

4

PMC-V

5

power supply

9

profibus terminator

B

head gate 1

C

head gate 2

F

face control

G

remote master

H

PMC-P

I

PLC

J

motor enable tail gate

K

motor enable head gate 1

L

motor enable head gate 2

Fig. 6: Chain tensioner, Face conveyor

6

PMC-R

7

solenoid driver module

9

profibus terminator

23

BIDI coupler

24

coding plug

25

system pressure sensor

26

chain clamping cylinder pressure sensor

27

chain clamping cylinder reed rod

28

valve

A

tail gate

PMC®-D – Drive Control System Conveyor with CST Gearbox Appendix to Doc. No.: EM011661 - 1999 001 009 BA 00

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