CAT 994H Wheel Loader Electrical System Schematic Manual -PDF DOWNLOAD

Page 1

UENR1277 July 2011

Schematic Location

Component

Machine Location

Actuator - Water Valve

F-14

1

Relay - Machine Power Distribution

D-10

46

Alarm - Action

H-2

2

Relay - Main Power

C-10

47

134-2540

Resistor:

CAN A CAN B 1, 2 CAN C 1, 2 CAN D Radar CAN

167-7801

Resistor:

Pull-Up

Resistance (Ohms)¹

120 ± 10%

390 ± 5%

Alarm - Audible

H-8

3

Relay - Oil Cooler

B-9

48

0041

8 Volt DC Supply

Antenna - Product Link

E-4

4

Relay - Prelube Priming

C-9

49

0168

Electrical System Voltage

Breaker - Engine ECM

C-10

5

Relay - Starter Lockout

B-9

50

0296

Transmission Control

Breaker - Running Lamp

C-10

6

Resistor - CAN A

F-1

51

0350

Lift Linkage Position Sensor

Control - Advisor

G-2

7

Resistor - CAN B1

F-1

52

0351

Tilt Linkage Position Sensor

Control - HVAC

F-4

8

Resistor - CAN B 2

F-4

53

0352

Lift Lever Sensor

Control - Implement

J-5

9

Resistor - CAN C 1

F-4

54

0353

Tilt Lever Sensor

Control - Indication Display

E-2

10

Resistor - CAN C 2

E-4

55

0354

Raise Solenoid #1

0355

Lower Solenoid #1

Control - Transmission

G-5

12

Resistor - Pull-Up

0356

Dump Solenoid #1

Control - Vims Main

D-4

13

Resistor - Radar Can Term

0357

Rackback Solenoid #1

Control - Vims Smart Signal

C-4

14

Sensor - Lift Lever Position

I-3

59

0358

Implement Pilot Pressure Supply Solenoid

Converter - 10A

H-10

15

Sensor - Louver Temp

H-2

60

0434

Hydraulic Pilot Oil Pressure Sensor

Converter - 10A (For Comm Radio)

H-10

16

Sensor - Recirc Filt Temp

F-4

61

0490

Implement Lockout Switch

Ground - 1

D-5

17

Sensor - Throttle Position

C-2

62

¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi).

0590

Engine Control Module

Ground - 2

C-4

18

Sensor - Tilt Lever Position

I-3

63

² Contact position at the contacts of the harness connector.

0592

Raise Solenoid #2

Ground - 3

B-10

19

Switch - AC Hi Low

F-13

64

0593

Lower Solenoid #2

Ground - 4

B-4

20

Switch - AC Low

F-13

65

0594

Rackback Solenoid #2

Ground - 5

G-5

21

Switch - Air Conditioner Control

H-1

66

0595

Dump Solenoid #2

Ground - Cab 1

C-8

22

Switch - Beacon

G-1

67

0600

Hydraulic Oil Temperature Sensor

Ground - Cab 2

B-8

23

Switch - Camera Sprayer

E-1

68

0800

VIMS Main Module

Ground - Right Rear Cab

B-12

24

Switch - Dual Wiper

I-10

69

1326

ECM Location Code

Motor - Blower

G-14

25

Switch - Front Floods

H-1

70

1482

10 Volt Sensor DC Power Supply

Motor - Front Washer

F-13

26

Switch - Front Intermittent Wiper

I-10

71

1569

Left Front Implement Pump Solenoid

Motor - Front Wiper

C-2

27

Switch - HID Lamp

H-1

72

1570

Left Rear Implement Pump Solenoid

Motor - Left Wiper

E-13

28

Switch - Horn 1

I-3

73

2405

Center Implement Pump Solenoid

Motor - LH Door Washer

E-13

29

Switch - Ignition

I-1

74

2408

Left Lift Float Solenoid

Motor - Precleaner

D-13

30

Switch - Implement Lockout

H-3

75

2409

Right Lift Float Solenoid

Motor - Rear Washer

E-13

31

Switch - Payload Store

H-3

76

2415

Implement Left Main Valve Supply Pressure Sensor

Motor - Rear Wiper

D-12

32

Switch - Rear Flood Lamp

G-1

77

2416

Implement Right Main Valve Supply Pressure Sensor

Motor - RH Door Washer

E-13

33

Switch - Rear Intermittent Wiper

H-10

78

3510

Right Implement Pump Solenoid

Motor - Right Wiper

E-13

34

Switch - RH Service Brake Pedal

D-2

79

Motor - Sprayer Washer

F-13

35

Switch - Running Lamp

G-1

80

Panel - HVAC

H-1

36

Switch - Stairway Access Lights

F-1

81

Radio - Product Link

E-4

37

Switch - Stic Lockout Control

I-3

82

8 Volt DC Supply

Relay - Backlight

C-9

38

Switch - Stop Lamp

I-2

83

0070

Parking Brake Switch

Relay - Backup Alarm

C-9

39

Switch - Dome Lamp

D-2

84

0096

Fuel Level Sensor

Relay - Engine Shutdown

D-9

40

Switch - Throttle Lock Set 1

H-3

85

0144

Backup Alarm Relay

Relay - Forward Horn

C-9

41

Switch - Torque Converter Pedal Pos

D-2

86

0168

Electrical System Voltage

Relay - Front Floods

E-9

42

Switch - Throttle Lock Resume 1

H-3

87

0171

Ambient Air Temperature Sensor

Relay - Front Floods 2

C-9

43

Switch - Washer Liquid Level

D-13

88

0177

Transmission Oil Temperature Sensor

Relay - Front HID

C-9

44

Thermostat - HVAC Evaporator

F-14

89

0190

Engine Speed Sensor

Relay - Heated Mirrors

B-9

45

0262

5 Volt Sensor DC Power Supply

Machine locations are repeated for components located close together.

0348

Transmission Lock Switch

0378

Machine Auto Lube Solenoid

0379

Machine Auto Lube Pressure Sensor

0427

Front Axle Oil Temperature Sensor

0428

Rear Axle Oil Temperature Sensor

0444

Starter Motor Relay

Control - Stick

Transmission Control (MID No. 081) CID 0041

Component

I-3

11

Resistor - CAN D

E-4 I-1

57

C-13

58

149-6371

AC Low Pressure

114-5333

AC High/Low Pressure

Actuate

Deactuate

103.4 ± 13.8 kPa

34.5 ± 13.8 kPa

Contact Position

(14.9 ± 2 psi)

(5 ± 2 psi)

275 to 1750 kPa¹

-

(39.9 to 253.8 psi)

-

Normally Open Normally Open²

994H Wheel Loader Electrical System

Connector Location - Volume 1 Connector Number CONN 1

Schematic Location G-13

CONN 2

F-13

CONN 3

D-13

CONN 4

B-12

CONN 5

B-12

CONN 6

D-12

CONN 7

D-12

CONN 8

E-12

CONN 9

F-12

CONN 10

G-12

CONN 11

I-12

CONN 12

H-10 H-10

CONN 13 CONN 14 CONN 15

H-10 I-9

CONN 16

I-9

CONN 17

I-5

CONN 18

I-5

CONN 19

H-5

CONN 20

I-2

CONN 21

I-1

994H: DWC1-UP

F-1 The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Related Electrical Service Manuals Title

Form Number UENR0751

VIMS 3G Control:

UENR0787

Monitoring System Display

CIOPS Control:

UENR1274

0590

Engine Control Module

Monitor Control:

UENR2437

0596

Implement Control

Implement Control:

UENR2437

0621

Downshift Switch

0622

Upshift Switch

0623

Directional Switch

0626

Steering/Transmission Lock Switch

0627

Parking Brake Pressure Switch

0672

Torque Converter Output Speed Sensor

0673

Transmission Output Speed Sensor #2

0678

Torque Converter Impeller Clutch Solenoid

0679

Torque Converter Lockup Clutch Solenoid

0828

Right Exhaust Temperature Sensor

0849

System Air Pressure Sensor

0967

Machine Application

1326

ECM Location Code

1401

Transmission Solenoid 1

1402

Transmission Solenoid 2

1403

Transmission Solenoid 3

1404

Transmission Solenoid 4

1405

Transmission Solenoid 5

1482

10 Volt Sensor DC Power Supply

0588

56

Function

CONN 22

Transmission Control:

0585

Off-Machine Switch Specification Part No.

Transmission Output Speed Sensor #1

Volume 1 of 2: Cab Wiring © 2011 Caterpillar, All Rights Reserved

INSIDE RIGHT 69

RIGHT FRONT CONN: 20

1712

Torque Converter Pedal Position Sensor

2341

Brake Cooling Oil Tank Temperature Sensor

2984

Auto Lube Pump Outlet Pressure Sensor

3467

Main Power Relay

3470

Machine Power Distribution Relay

3583

Switch Panel #1

14

7

58

3

36

51

57

72

CID

13

0248

CAT Data Link

2348

SAE J1939 Data Link #2

3317

MediumObjectDetectionSensor#1

3318

MediumObjectDetectionSensor#2

Temperature Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

3330

MediumRangeObjectDetectionSensor#2PowerSupply

3331

MediumRangeObjectDetectionSensor#3PowerSupply

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

81

Component

0096

Fuel Level Sensor

0145

12 Volt DC Power Supply

0171

Ambient Air Temperature Sensor

0262

5 Volt Sensor DC Power Supply

0296

Transmission Control

0350

Lift Linkage Position Sensor

0425

Front Brake Oil Pressure Sensor

0426

Rear Brake Oil Pressure Sensor

0427

Front Axle Oil Temperature Sensor

0428

Rear Axle Oil Temperature Sensor

0430

Steering Pilot Oil Pressure Sensor

0590

Engine Control Module

0596

Implement Control

0600

Hydraulic Oil Temperature Sensor

0800

VIMS Main Module

0890

Telemetry Data Link

2183

Payload Monitoring System

2413

Left Steering Pump Oil Pressure Sensor

2414

Center Steering Pump Oil Pressure Sensor

2448

Graphical Display Module

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

18

VIMS Control (MID No. 049)

Steering Oil Temperature Sensor

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

80

MediumRangeObjectDetectionSensor#1PowerSupply

0075

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

82

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

CONN: 22

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

56 CONN: 12

16

CONN: 13

2

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

CONN: 21

61 27

Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

74 86 84

Electrical System Voltage

0271

Action Alarm

0820

Keypad Data Link

0821

Display Power Supply

0822

LCD Back Light Power Supply

Plug

68 84

62

52

53

78

9

17

L-C12 3E-5179

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2

Component

0168

L-C12 3E-5179

1

Part Number: for Connector Plug

12 Volt DC Power Supply

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

AG-C4 111-7898

Advisor Control (MID No. 053) 0145

Circuit Breaker Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

67

MediumObjectDetectionSensor#3

8 Volt DC Supply

Flow Symbol

Symbols and Definitions

71

0041

Level Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

3319

CID

Pressure Symbol

77

3329

CID

Symbols

T

Component SAE J1939 Data Link

Harness And Wire Electrical Schematic Symbols

70

CIOPS Control (MID No. 134) 0247

Printed in U.S.A.

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A Fuse (5 Amps)

9X-1123

325-AG135 PK-14 Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

66

12

RIGHT CONSOLE FRONT 34

INSIDE REAR

73 15

28

FUSE PANEL

CONN: 3

32

26

CONN: 1

29

31

33

65

64

35

88 30

CONN: 4

39

38

43

6

41

44

50

5

48

46

45

47

CONN: 14 CONN: 6

CONN: 18 CONN: 16

CONN: 11

CONN: 19 CONN: 15

75

63

59

85

LEFT CONSOLE

CONN: 5

87

76

CONN: 7 21 22 CONN: 8

79

37

4

10

42

CONN: 9

19 11 CONN: 17

54

55

23

24

CONN: 10 82

1

89

CONN: 2

25

60

8

Component Part Number

40

49

(Dimensions: 48 inches x 35 inches)

Component

Machine Location

Component Description

36 Page,

Schematic Location

Component

Part No.

UENR1277 VOL 1 of 2

CID

Resistor Specifications - Volume 1

Component Location - Volume 1

Component Identifiers (CID¹) Module Identifier (MID²) Implement Control (MID No. 082)


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