Cat 980G Series II Wheel Loader - Underground Mining Electrical System Schematic Manual Vol 1& 2 -

Wire Description Wire Number

Wire Color

BATTERY+

727

GN

SEC STR RELAY COIL+

BU

RUNNING LAMP PWR

728

BU

SEC STR INTER RELAY COIL+

104

YL

PRODUCT LINK PWR (SWITCHED)

751

GN

CLUTCH 1 REVERSE

106

WH

LIFT/TILT POSITION SENSOR PWR

752

YL

CLUTCH 2 FORWARD

109

OR

ALTERNATOR PWR

754

BU

CLUTCH 3 FOURTH

110

GN

ENGINE ECM PWR (SWITCHED)

755

OR

CLUTCH 4 THIRD

112

PU

MAIN RELAY OUTPUT PWR

761

GY

LIFT POS SENSOR

RD

102

Power Circuits

Component Identifiers (CID¹) Module Identifier (MID²) ADEM III ECM (MID No. 036) CID

Component

Description

Control Circuits (Continued) T

Pressure Symbol

GN

FORWARD HORN PWR

762

YL

BUCKET/TILT POS SW

WH

AXLE OIL COOLER CLUTCH POWER

779

WH

QUICK COUPLER (ENGAGE SOL)

129

BU

START AID PWR

A701

GY

FUEL INJECTOR CYLINDER 1

130

GN

STOP LAMP/(BACKUP ALARM) PWR

A702

PU

FUEL INJECTOR CYLINDER 2

136

GN

SECONDARY STEERING PWR

A703

BR

FUEL INJECTOR CYLINDER 3

Component Location

Fuel Injector Solenoid #1

138

GN

PAYLOAD MONITOR SYSTEM PWR

A704

GN

FUEL INJECTOR CYLINDER 4

0002

Fuel Injector Solenoid #2

150

OR

ENGINE ECM PWR (UNSWITCHED)

A705

BU

FUEL INJECOTR CYLINDER 5

0003

Fuel Injector Solenoid #3

170

YL

PRODUCT LINK PWR (UNSWITCHED)

A706

GY

FUEL INJECTOR CYLINDER 6

Alarm - Backup

F-16

E-14, L-14

Sensor - Oil Pressure

B-14

E-13, L-13

0004

Fuel Injector Solenoid #4

174

PK

UNSWITCHED BUSS PWR

A746

PK

TURBO OUTLET PRESSURE

Alternator

C-18

D-13, L-13

Sensor - Trans. Lube Oil Temperature

E-9

D-11, M-11

Component

Schematic Location

Machine Location

Component

Schematic Location

0005

Fuel Injector Solenoid #5

175

PK

HOOD MOTOR PWR

A747

GY

ATMOSPHERIC PRESSURE

Arc Suppressor

D-18

D-13, L-13

Sensor - Trans. Output Speed

F-9

D-10, M-10

Fuel Injector Solenoid #6

177

OR

MAIN CIRCUIT BREAKER PWR

A751

YL

AFTER COOLER TEMPERATURE

Arc Suppressor 1

J-18

D-14, N-14

Sensor - Turbo Inlet Pressure

C-10

E-11, L-11

199

OR

0094

Fuel Pressure Sensor

200

BK

HOOD CONTROL PWR

F713

OR

TURBO INLET PRESS SENSOR

Batteries

A-18

C-14, K-14

Sensor - Turbo Outlet Pressure

B-14

E-12, M-12

F762

GY

START AID RELAY COIL+

Breaker - ADEM Engine Control

K-18

D-14, N-14

Solenoid - A/C Clutch

D-18

D-13, L-13

MAIN CHASSIS GND

F766

WH

DETENT ENABLE INTERLOCK

Breaker - Alternator

J-18

D-14, N-14

Solenoid - Axle Oil Cooler Clutch

K-13

E-13, L-13

Ground Circuits

0100

Engine Oil Pressure

201

BK

OPERATOR MONITOR GND

G764

PK

PARKING BRAKE SW (ON)

Breaker - Hood Actuator

K-18

D-14, N-14

Solenoids - Cylinder Head ( 1 - 6)

E-15

E-13, L-13

0110

Engine Coolant Temperature Sensor

229

BK

ENGINE ECM GND

H702

PU

REVERSING FAN RESET SWITCH (N.O.)

Breaker - Main

J-17

D-14, N-14

Solenoid - Ether Injection

I-11

D-12, L-12

0168

Electrical Power Supply

251

BK

PAYLOAD MONITOR SYSTEM GND

H703

YL

REVERSING FAN RESET SWITCH (N.C.)

Breaker - Running Lamp

K-18

D-14, N-14

Solenoid - Reversing Fan

G-18

C-14, L-14

0172

Inlet Air Temperature Sensor

299

BK

M I PL ECM GROUND

H704

PK

REVERSING FAN SOLENOID

Breaker - Unswitched Bus (Cab)

K-18

D-14, N-14

Solenoid - Ride Control 1

K-2

D-7, M-7

A274

BK

PRODUCT LINK ECM GND

H713

PK

LIFT PROPORTIONAL SOL

Control - ADEM III Engine

A-10

C-12, L-12

Solenoid - Ride Control 2

K-2

D-7, M-7

H714

OR

LOWER PROPORTIONAL SOL

Control - Product Link

D-6

E-12, M-12

Solenoids - Trans. Clutch

F-9

D-11, L-11

0174

Fuel Temperature Sensor

0253

Personality Module

0254

ADEM III ECM

304

WH

STARTER SOL START TERMINAL

H716

WH

I M PLEMENT ECM SOLENOID RETURN

Ground - Engine

A-8

D-10, M-10

Solenoid - Variable Speed Fan

D-12

D-13, L-13

0261

Engine Timing Calibration Sensor

306

GN

START RELAY COIL+

H717

BR

PILOT SOLENOID

Ground - Left Frame

H-15

D-10, M-10

Switch - A/C Pressure

D-18

D-13, L-13

Basic Machine Circuits

0262

5V DC Power Supply Sensor

307

OR

KEY SW(START)

H718

GY

BUCKET TILT POSITION SENS (SIG)

Ground - Right Frame

A-17

D-10, K-10

Switch - Axle Oil Cooler Temperature

K-13

C-11, L-11

0267

Engine Shutdown Switch

308

YL

MAIN POWER RELAY COIL+

H746

YL

VARIABLE SPD FAN SOLENOID+

Motor - Fuel Priming Pump

E-18

E-13, L-13

Switch - Brake Oil Pressure

C-6

D-9, K-9

0268

Check Programmable Parameters

317

YL

START AID SOLENOID+

H747

BR

VARIABLE SPD FAN SOLENOID-

Motor - Starter

C-18

C-12, L-12

Switch - Coolant Flow

E-16

D-12, L-12

0273

Turbo Outlet Pressure Sensor

321

BR

BACKUP ALARM

H795

PK

ENGINE ECM (SENSOR/SW RETURN)

Motors - Front Washer

B-7

D-9, K-9

Switch - Disconnect

A-17

D-13, L-13

GY

FORWARD HORN

J700

BR

ENGINE RETARDER SOL CYL 1

Relay - Ether Injection

I-16

D-11, M-11

Switch - Engine Oil Level

E-16

D-12, L-12

0274

Atmospheric Pressure Sensor

322

0291

Engine Cooling Fan Solenoid

326

PU

FUEL PRIMING PUMP

J701

GN

ENGINE RETARDER SOL 3

Relay - Main

J-18

D-14, N-14

Switch - Front Axle Temperature

J-1

C-6, M-6

0296

Tranmission ECM

397

OR

HOOD MOTOR LOWER

J702

BK

ENGINE RETARDER SOL COMMON

Relay - Start

I-18

D-14, N-14

Switch - Fuel Priming Pump

D-18

E-13, L-13 C-14, N-14

0320

Speed/Timing Sensor

398

BU

HOOD MOTOR RAISE

A893

OR

FUEL PRIMING PUMP MOTOR-

Sender - Fuel Level

L-7

D-9, N-9

Switch - Ground Level Shutdown

L-14

0342

Secondary Engine Speed Sensor

A300

GN

HOOD CONTROL LOWER

G828

WH

SENSOR PRESSURE +5V

Sensor - Atmospheric Pressure

B-14

E-12, M-12

Switch - Hydraulic Oil Level

A-6

B-9, J-9

0485

Engine Fan Reversing Solenoid

A301

WH

HOOD CONTROL RAISE

G829

GN

SENSOR PRESSURE COMMON

Sensor - Cam Shaft Speed Timing

A-15

E-13, L-13

Switch - Lift Kickout

L-2

D-7, M-7

0545

Ether Start Relay

0562

CAT Monitoring System

1582

Trans Lube Oil Temperature Sensor

403

GN

1589

Turbo Inlet Pressure Sensor

416 417

A307

THROTTLE PEDAL POS SENS

G833

PK

ENGINE TEMP SENSOR COMMON

Sensor - Coolant Temperature

C-14

E-13, M-13

Switch - Park Brake Pressure

C-6

D-9, K-9

G850

BU

AIR INLET HEATER RELAY COIL+

Sensor - Coolant Level

F-18

C-14, L-14

Switch - Rear Axle Temp

K-13

C-11, L-11

ALTERNATOR (R) TERMINAL

G856

WH

TDC PROBE+

Sensor - Crank Shaft Speed Timing

B-14

D-13, L-13

Switch - Supplemental Steering Pressure

L-6

D-9, N-9

OR

SEC STR PRESS SW (N/O)

G857

YL

TDC PROBE-

Sensor - Fuel Pressure

C-15

E-13, L-13

Switch - Tilt Kickout

K-2

D-7, M-7

GY

PRIMARY STR PRESS SW (N/O)

J843

BK

ENGINE ECM ANALOG SENSOR RTN

Sensor - Fuel Temperature

A-14

E-13, L-13

Switch - Trans Oil Level

G-9

C-12, L-12

419

YL

PARKING BRAKE SW (OFF)

J844

GY

ENGINE ECM ANALOG SENS 5VOLTS

Sensor - Hydraulic Oil Temperature

A-6

D-9, K-9

Switch - Trans Filter Bypass

F-8

E-11, L-11

426

BR

XMSN FILTER BYPASS SWITCH

900

PU

CLUTCH 5 SECOND

Sensor - Intake Manifold Air Temp

B-14

E-12, M-12

BU

AIR FILTER RESTRICTED IND

901

WH

CLUTCH 6 FIRST

Monitoring Circuits

Product Link ECM (MID No. 122) CID

GY

Component

0168

Electrical Power Supply

430

0254

Electronic Control Module (Product Link)

432

PK

BRAKE OIL PRES SWITCH (ON)

944

OR

CAT DATA LINK+

Sensor Power Supply

442

GY

HYD TANK OIL TEMP SENSOR

945

BR

CAT DATA LINK-

Alternator R-Terminal Signal

443

YL

TC OUTLET TEMP SENSOR

953

GY

M I PLEMENT ECM SENSOR RTRN

447

PK

FUEL LEVEL SENSOR

962

OR

TRANSMISSION ECM SENSOR RTRN

450

YL

ENGINE ECM (ENGINE SPD)

975

WH

XMSN ECM SOLENOID/INDICATOR RTN

453

PK

SEC STR PRESS SW (N/O)

976

OR

RIDE CONTROL ON SOLENOID

484

YL

PRIMARY STR PRESS SW (N/C)

994

GY

OIL PRESSURE (FILTERED)

496

WH

HYD TANK OIL LEVEL SENS

995

BU

COOLANT TEMPERATURE

E416

PU

LIFT CYL HEAD END PRESS SENSOR

A982

BR

ENGINE ECM THROTTLE/IND 8VOLTS

E455

BR

HYDRAULIC FILTER BYPASS SW

C967

BU

N I LET AIR TEMPERATURE

F421

YL

FUEL TEMPERATURE

C991

PK

FUEL PRESS SENSOR

G454

PK

PUMP DRIVE OIL TEMPERATURE

E900

WH

XMSN OUTPUT SPD SENS LEADING+

G479

WH

SERVICE ENGINE INDICATOR

E901

GN

XMSN OUTPUT SPD SENS LEADING-

G485

BU

FRONT AXLE OIL TEMP SW

E906

OR

XMSN OUTPUT SPD SENS TRAILING+

G486

GN

0269 1251

¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

REAR AXLE OIL TEMP SW Accessory Circuits

Failure Mode Identifiers (FMI)¹ FMI No.

Failure Description

0

Data valid but above normal operational range.

1

Data valid but below normal operational range.

2

Data erratic, intermittent, or incorrect.

3

Voltage above normal or shorted high.

4

Voltage below normal or shorted low.

5

Current below normal or open circuit.

6

Current above normal or grounded circuit.

7

Mechanical system not responding properly.

8

Abnormal frequency, pulse width, or period.

E907

GY

XMSN OUTPUT SPD SENS TRAILING-

E908

BR

XMSN INPUT SPD SENSOR+ XMSN INPUT SPD SENSOR-

PU

FRONT WASHER PUMP+

E909

WH

WH

REAR WASHER PUMP+

E919

YL

AUX LIFT PROPORTIONAL SOL

513

OR

A/C CLUTCH SOLENOID+

E920

BR

AUX LOWER PROPORTIONAL SOL

521

YL

A/C SELECT SW (A/C POSTION)

E921

PK

RACKBACK PROPORTIONAL SOL

522

WH

A/C CLUTCH SOLENOID-

E922

GN

DUMP PROPORTIONAL SOL

C529

GY

LIFT CYL HE PRESS SENS

E963

BK

CRANK RPM SENSOR-

C530

BU

E964

WH

CRANK RPM SENSOR+

E965

BU

CAM RPM SENSORCAM RPM SENSOR+

603

PK

ROTARY BEACON

E966

YL

604

OR

STOP LAMP

K933

GN

OPERATOR MONITOR SENSOR PWR

605

YL

LH TURN LAMPS

K977

PK

XMSN OIL TEMP SENSOR

606

GY

RH TURN LAMPS

L983

WH

FUEL INJECTOR RTN CYL 1-2

608

GN

REAR FLOOD LAMPS

L984

OR

FUEL INJECTOR RTN CYL 3-4

611

PU

HEAD LAMP (HIGH)

L985

YL

FUEL INJECTOR RTN CYL 5-6

612

GY

BACKUP LAMP

N939

GN

RIDE CONTROL AUTO SOLENOID

614

PU

LICENSE PLATE/RH TAIL/DASH LAMPS

P976

BR

QUICK COUPLER RELEASE SOLENOID

615

YL

FORWARD CAB FLOOD LAMPS

R971

YL

XMSN LUBE OIL TEMP SENSOR

617

BR

LH TAIL/CLEARANCE LAMPS

R974

OR

START AID SWITCH

619

GN

FWD FLOOD/LO BEAM LAMPS

X918

PU

GND LEVEL SHUTDOWN SW (N/O)

X919

WH

GND LEVEL SHUTDOWN SW (N/C)

709

OR

Control Circuits XMSN ECM SENS/IND (+8VOLTS)

Schematic Location

Connector Number

Machine Location

CONN 1

F-6

E-10, L-10

CONN 2

H-6

E-10, L-10

CONN 3

I-6

E-10, L-10

CONN 4

J-6

E-10, L-10

CONN 5

G-6

E-10, L-10

D-17

D-12, L-12

A-14

D-12, L-12

CONN 6 CONN 8

B-14

C-7, L-7

Failure mode not identifiable.

CONN 9

C-14

C-11, L-11

12

Bad device or component.

CONN 10

D-14

E-12, L-12

13

Out of calibration.

CONN 11

G-14

C-15, L-15

14

Parameter failures.

CONN 12

K-13

C-10, L-10

15

Parameter failures.

CONN 13

K-14

C-10, L-10

16

Parameter not available.

Part No.

Resistance (Ohms)¹

CONN 14

K-13

C-13, M-13

17

Module not responding.

118-9701

Solenoid:

Reversing Fan

13.8 ± 0.4

CONN 15

H-12

E-10, L-10

18

Sensor supply fault.

128-7991

Solenoids:

Fuel Injectors

1.06 ± 0.05

CONN 16

G-8

D-13, L-13

19

Condition not met.

141-9676

Solenoid:

A/C Compressor Clutch

17.6 ± 0.6

CONN 17

A-6

C-9, K-9

20

Parameter failures.

147-5399

Solenoids:

Transmission Clutch

8.15 ± 0.6

CONN 18

B-6

D-9, K-9

148-2350

Solenoid:

5.0 ± 0.3

CONN 19

D-7

C-12, L-12

Empty: 95 ± 3.0 Full: 1.75 ± 1.75

CONN 20

L-7

D-9, N-9

CONN 21

K-4

D-7, L-7

CONN 22

J-2

C-6, L-6

CONN 23

K-2

D-7, L-7

Resistor, Sender and Solenoid Specifications

168-6452

Solenoid:

174-4913 3E-6333

Axle Oil Cooler Clutch

9.4 ± 5.0

Solenoids:

Ride Control 1 Ride Control 2

8.7 ± 0.4

Solenoid:

Ether Injection

6.0

Event Code

Part No.

Function

High Engine Coolant Temperature Derate

E017

High Engine Coolant Temperature Warning

E025

High Inlet Air Temperature Derate

E027

High Inlet Air Temperature Warning

E039

Low Engine Oil Pressure Derate

E053

Low Fuel Pressure Warning

E096

High Fuel Pressure

E100

Low Engine Oil Pressure Warning

E190

Engine Overspeed Warning

E272

Inlet Air Restriction Warning

Actuate

Deactuate

275 to 1750 kPa¹ (39.9 to 253.8 psi)

A/C (High / Low) Pressure

134-6054

Coolant Flow

362 ± 2.9 mN .141 ± .10 ozf

303 mN 1.1 ozf

Normally Open

155-8998

Axle Oil Cooler Temperature

65 ± 3.0°C (149 ± 5.4°F)

58°C Min (136.4°F Min)

Normally Open

174-4312

Parking Brake Pressure

8270 kPa MAX (1200 psi MAX)

6890 ± 345 kPa (1000 ± 50 psi)

A-B, Normally Open A-C, Normally Closed

Brake Oil Pressure

10700 kPa MAX (1550 psi MAX)

8960 ± 537 kPa (1300 ± 79 psi)

A-B, Normally Open A-C, Normally Closed

100 ± 3.0°C (212 ± 5.4°F)

92°C Min (197.6°F Min)

Normally Closed

115 ± 3.0°C (239 ± 5.4°F)

106°C Min (222.8°F Min)

Normally Closed

177-2313 177-2314 230-5771

Front Axle Monitor Oil Temperature Rear Axle Monitor Oil Temperature Supplemental Steering Pressure

1200 kPa MAX (174 psi MAX)

Normally Open ²

700 ± 100 kPa (101.5 ± 14.5 psi)

A-C, Normally Closed B-C, Normally Open

¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi). ² Contact position at the contacts of the harness connector.

L-C12 3E-5179

L-C12 3E-5179

1

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A Fuse (5 Amps)

9X-1123

Component Part Number

14

13

12

11

10

9

8

7

6

5

4

3

2

Title

Form Number 185-5294

SENR4130

Electric Starting Motor:

6V-0890

SENR3860

CAT Monitoring System:

SENR1394

Transmission Control System:

RENR6008

O

O

N

N

M

M

L

L

K

K

J

J

I

I

H

H

G

G

F

F

E

E

D

D

C

C

B

B

A

A

Product Link ECM:

RENR5885

15

14

13

12

11

Wire Gauge Wire Color

1

Related Electrical Service Manuals Alternator:

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Printed in U.S.A.

Contact Position

114-5333

175-3244

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

AG-C4 111-7898

Off Machine Switch Specification

Condition

E015

Timing Cal Probe

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

¹ At room temperature unless otherwise noted.

Event Codes ADEM III ECM

Harness and Wire Symbols Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Connector Location

11

Fuel Level

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

15

Abnormal update.

Sender:

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

AXG1-UP

© 2012 Caterpillar, All Rights Reserved

Abnormal rate of change.

157-8858

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

Volume 1 of 2: Chassis Wiring

9

Varible Speed Fan

980G Series II Wheel Loader - Underground Mining Electrical System

325-AG135 PK-14

10

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Part Number: for Connector Plug

CONN 7

Component Description

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

Plug

506

LIFT POSITION SENSOR

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

2

507

Lighting Circuits

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

Machine Location

0006

Throttle Sensor

Circuit Breaker Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

0001

ECM 8V DC Supply

Flow Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

123

0041

Level Symbol

Symbols and Definitions

114

0091

Temperature Symbol

10

9

8

7

6

5

4

3

2

1

(Dimensions: 39 inches x 28 inches)

101

Description

30 Page,

Wire Color

Symbols

RENR9858-02 VOL 1 of 2

Wire Number

Harness And Wire Electrical Schematic Symbols

RENR9858-02 August 2012

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

TOOL BOX

GROUND LEVEL SHUTDOWN SW 158-6634

CJ-C9 1552272 X918-CJ93 PU-18 H795-CJ2 PK-18 X919-CJ94 WH-18

L

BK-18 RD-18 WH-18

1 2 3 4

L MACHINE LEFT SIDE

CJ-C17 CJ-C28 1297164 1297163 397-CJ99 OR-14 1

CJ-C20 1297163 398-CJ98 BU-14

POWER DISTRIBUTION PANEL

CJ-C29 1297164

CAB

1

CJ-C12 1552267

110-CJ89 RD-10

1

CA-C2 3E3364

101-AH4 RD-14

1

15A

102-CJ45 RD-14

1

200-CJ103 BK-18 123-CJ3 WH-18 201-CJ63 BK-18 G486-CJ36 GN-18

RUNNING LAMP BREAKER 3T-2662

CJ-C5 3E3376 1 G486-CJ36 GN-18 2 201-CJ63 BK-18 3 200-CJ103 BK-18

AXLE MONITOR

200-CA2 BK-18 G454-CA1 PK-18

K

1 2

4

CONN 13 101-AH2 RD-12

200-CJ85 BK-14 A300-CJ96 GN-18 A301-CJ7 WH-18 397-CJ99 OR-14 398-CJ98 BU-14 175-CJ108 RD-14

174-CJ4 RD-12

20A

UNSWITCHED FUSE BREAKER (CAB) 6T-3644 WILL BE INSULATED AND ATTACHED ON THE HARNESS

MAIN BREAKER 171-2210 101-AH3 101-AH2 101-AH4 101-AH1

BUSS BAR 7V-9275

RD-14 RD-12 RD-14 RD-14

1

177-CJ107 RD-4

80A

105A

ALTERNATOR BREAKER 171-2212

J

CBL PP1 RD-2

177-CJ107 RD-4 101-CJ97 RD-4

CJ-C25 1552269 308-CJ106 YL-18 200-CJ84 BK-18 ARC SUPPRESSOR 1 218-4935

177-CJ107 RD-4

1 2

BUSS BAR 186-3223

BK-16 BK-16

1

1 2

CJ-C26 3E3364 200-CJ87 BK-18 308-CJ105 YL-18

308-CJ110 YL-18

1

MAIN RELAY 167-0138

BK-18 BK-18 °T

CAB CA-C1 1552272

CJ-C23 1552269 1 2

CJ-C24 EW-C1 EW-C2 3E3364 3E3364 1552269 1 G454-EW2 PK-18 2 123-EW1 WH-18

1 2

BK-18 BK-18

AXLE OIL COOLER CLUTCH 168-6452

CONN 12

CAB

CH-C3 3E5179

FRAME GROUND

CJ-C11 8N1533 112-CJ1 PU-4 611-CJ101 PU-14

87 87a

CJ-C15 1552269 200-CJ80 BK-18 317-CJ91 YL-18

200-CJ17 BK-14 200-CJ18 BK-14 LEFT FRAME GROUND

LH REAR FLOODLAMP 219-6485 CF-C10 1552269 1 608-CF19 GN-14 2 200-CF15 BK-14

F

RD-18 BK-18 GN-18

A B C

F762-CJ92 GY-18

200-CJ100 BK-18 H795-CJ2 PK-18 H704-CJ95 PK-18 109-CJ88 RD-4

110-CH51 RD-10

TORQUE CONVERTOR TEMP SENSOR 118-7226 OR-18 BK-18 WH-18

A B C

MACHINE ENGINE ENGINE DISCONNECT XSMN OIL LVL SW 259-5415

229-CH35 BK-10

BK-18 BK-18

1 2

AU-C4 1464073 201-AU10 BK-18 425-AU2 PK-18

419-CJ6 YL-18

321-CF3 BR-18

11 12

975-CF10 WH-18

CONN 11

BK-18 BK-18 GY-18 PK-18 YL-18

BR-18 OR-18 YL-18 GY-18 GN-14 PU-18 BR-18 WH-18

201-CJ65 BK-18 201-CJ61 BK-18 201-CJ64 BK-18 201-CJ59 BK-18 201-CJ62 BK-18 201-CJ63 BK-18 605-CJ66 YL-18 605-CJ67 YL-18 606-CJ69 GY-18 606-CJ68 GY-18 614-CJ70 PU-18 614-CJ71 PU-18 617-CJ72 BR-18 617-CJ73 BR-18 975-CJ74 WH-18 975-CJ75 WH-18 975-CJ76 WH-18 K933-CJ77 GN-18 K933-CJ78 GN-18 308-CJ109 YL-18 308-CJ110 YL-18

201-CJ62 BK-18 308-CJ109 YL-18 K933-CJ78 GN-18

AR-C2 3E3364

AR-C3 3E3364

975-AR8 WH-18 975-AR9 WH-18

AR-C4 3E3364

AR-C5 3E3364

AR-C6 3E3364

1

WH-18 WH-18 WH-18 WH-18 WH-18 751-AR2 752-AR1 754-AR4 755-AR5 900-AR3 901-AR6

AR-C1 1018107 A 752-AR1 YL-18

975-AR11 WH-18 1

975-AR10 975-AR12 975-AR13 975-AR14 975-AR15

975-AR7 WH-18

2

2

751-AR2 GN-18 1

900-AR3 PU-18

2

754-AR4 BU-18

GN-18 YL-18 BU-18 OR-18 PU-18 WH-18

755-AR5 OR-18 901-AR6 WH-18 975-AR7 WH-18

AR-C7 3E3364

3RD GEAR 4 SOL 147-5399

RADIATOR

2ND GEAR 5 SOL 147-5399

B C D E F G H I J K L M N

AT-C2 6D5256 752-AT2 YL-18

751-AT1 GN-18 754-AT2 YL-18

751-AT1 GN-18

E900-AT3 WH-18

900-AT7 PU-18 754-AT4 BU-18

TRANSMISSION

901-AT8 WH-18 975-AT9 WH-18

POWER PANEL

AU-C2 1552269 201-AU8 BK-18 A497-AU5 GY-18

CAB CONNECTOR AT-C3

E

ENGINE OIL LVL SW AU-C3 259-5415 1464073 BK-18 1 201-AU9 BK-18 BK-18 2 C468-AU4 BU-18

CAB CONNECTOR AT-C3

1 2

2

1

2

1

2

1

2

1

2

1

2

1

2

102-CJ45 RD-14

201-CJ39 BK-18

129-CJ46 199-CJ47 306-CJ48 308-CJ49

RD-18 RD-18 GN-18 YL-18

XMSN OUTPUT SPEED SNSR AT-C1 1552269 189-5746

321-CJ50 604-CJ51 605-CJ52 606-CJ53 608-CJ54 614-CJ55 617-CJ56 975-CJ57

BR-18 OR-18 YL-18 GY-18 GN-14 PU-18 BR-18 WH-18

606-CJ53 GY-18 614-CJ55 PU-18 617-CJ56 BR-18 975-CJ57 WH-18 K933-CJ15 GN-18 308-CJ49 YL-18

BK-18 WH-18

1 2

BK-18 BK-18

1 2

TRANSMISSION

CH-C5 1552269 R971-CH32 YL-18 J843-CH33 PU-18

1 2 3 4 5 6 7

CH-C8 3E3364

AC PRESS SW 114-5333 NORMALLY OPEN BEFORE 2 3 REFRIGERANT 1 CHARGE

BK-18 BK-18

1 2

CH-C7 1552269 513-CH24 OR-18 521-CH12 YL-18

1 2

CH-C10 1552269 513-CH25 OR-18 522-CH16 WH-18

CH-C9 3E3364 ARC SUPPRESSOR 218-4935 CH-C11 3E3364 GN-16 GN-16

521-CH12 YL-18

CAB

201-AU7 BK-18 E452-AU3 WH-18 T800-AU6 OR-18

201-AU10 BK-18 425-AU2 PK-18 201-AU7 BK-18 E452-AU3 WH-18 201-AU8 BK-18 T800-AU6 OR-18 A497-AU5 GY-18 C468-AU4 BU-18 201-AU9 BK-18

NOTE A T800-AU6 OR-18

326-CH10 RD-18 450-CH11 YL-18

RADIATOR

403-CH7 GN-18 521-CH12 YL-18 522-CH18 WH-18

COOLANT FLOW SW

201-AU8 BK-18 A497-AU5 GY-18 201-AU9 BK-18 C468-AU4 BU-18

ENGINE

MACHINE ENGINE

TWISTED WIRES

150-CH19 OR-18 944-CH20 OR-18 945-CH21 BR-18 A307-CH22 GY-18 A982-CH26 BR-18 H795-CH27 PK-18 R974-CH28 OR-18 H702-CH29 PU-18 H703-CH30 YL-18 430-CH13 BU-18 G479-CH15 WH-18

403-CH7 GN-18 403-CH5 GN-18 326-CH10 RD-18 522-CH18 WH-18 521-CH12 YL-18

403-CH31 GN-18

CX-C2 7E6513

1

2

CX-C3 7E6513

1

2

CX-C4 7E6513

1

2

CX-C5 7E6513

VARIABLE SPEED FAN SOL 148-2350 1 2

150-CH19 OR-18 A307-CH22 GY-18 430-CH13 BU-18 443-CH57 YL-18 450-CH11 YL-18 G479-CH15 WH-18 H702-CH29 PU-18 H703-CH30 YL-18 H795-CH27 PK-18 G850-CH14 BU-18 944-CH20 OR-18 945-CH21 BR-18 R974-CH28 OR-18 A982-CH26 BR-18

443-CH57 YL-18 G850-CH14 BU-18 104-CH2 YL-18 170-CH1 RD-18 A274-CH3 BK-18 945-CH6 BR-18 944-CH4 OR-18

104-CH2 YL-18 170-CH1 RD-18 A274-CH3 BK-18 403-CH5 GN-18 944-CH4 OR-18 945-CH6 BR-18

CX-C7 7E6513

ENGINE RETARDING WIRES: NOT USED

CH-C12 1552269 513-CH23 OR-18 522-CH17 WH-18

1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

FUEL INJECTORS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CONN 1 CONNECTS TO C-C35 ON CAB DIAGRAM 254-2138

TWISTED WIRES

TWISTED WIRES

GPS ANTENNA VHF ANTENNA

170-MC1 RD-18 A274-MC3 BK-18 403-MC4 GN-18 104-MC2 YL-18

944-MC5 OR-18 945-MC6 BR-18

YL-18

TWISTED WIRES

OR-18 WH-18

MC-C2 7X6222

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

+ BATTERY GROUND ALTERNATOR R TERM INPUT KEYSWITCH INPUT

CAT DATA LINK + CAT DATA LINK -

PRODUCT LINK ECM 209-6417

PRODUCT LINK ATTACHMENT

1

CH-C16 3E3370 J844-CH50 GY-18 J843-CH52 PU-18 F713-CH47 OR-18 TURBO INLET PRESSURE SENSOR 194-6722

CBL-RR1 BK-2

CG-C5 1552267 432-CG5 PK-18 201-CG15 BK-18

SHOWN WITH BRAKE ON

BK-16 RD-16 BU-16

944-CH20 OR-18 945-CH21 BR-18

R974-CH28 OR-18 A982-CH26 BR-18

MOTOR

SHOWN WITH BRAKE OFF

NEG

12V BATTERY 3 115-2422

AG AM AN AR AT AU AX CA CF CG CH CJ CK CX CY EW HA K MC TX

257-6270 259-5399 213-2226 131-2150 213-2213 259-1054 200-2655 213-2209 256-7920 213-2225 231-4425 213-2222 183-9235 122-1486 205-3599 205-4316 213-2210 176-0274 218-3235 189-0852

V V V V V -

CABLE ASSEMBLIES AA1 7P-6681 CC1 122-0488 EE1 118-1277 FF1 118-1277 GG 115-5696 HH1 122-0489 JJ1 7Y-3948 KK 2G-1830 LL1 188-3023 MM1 8Y-9603 PP1 273-4877 RR1 179-8318

V -

150-CH19 OR-18

1

CH-C2 1607689 J1

ENGINE GROUND 3

CG-C6 3E5179 200-CG1 BK-18 201-CG2 BK-18 962-CG3 OR-18 419-CG4 YL-18 432-CG5 PK-18 442-CG6 GY-18 E455-CG7 BR-18 506-CG8 PU-18 507-CG9 WH-18 496-CG10 WH-18 G764-CG11 PK-18 K933-CG12 GN-18

506-CG8 PU-18 200-CG1 BK-18

2

CG-C2 7T5957 507-CG9 WH-18 200-CG14 BK-18

975-AG39 WH-18 976-AG42 OR-18

953-AG16 GY-18

953-AG17 GY-18 953-AG18 GY-18

975-AG39 WH-18

975-AG40 WH-18 975-AG41 WH-18

976-AG42 OR-18

LH BOTTOM FRONT FLOOD 219-6485

611-AG46 PU-14 200-AG48 BK-14

AG-C20 1552269 611-AG46 PU-14 200-AG48 BK-14

1 2

RH BOTTOM FRONT FLOOD 219-6485

611-AG45 PU-14 611-AG46 PU-14

H718-AG34 GY-18 N939-AG8 GN-18

AG-C6 1552269 114-AG2 RD-18 322-AG20 GY-18

114-AG2 RD-18 200-AG10 BK-18 200-AG13 BK-14 322-AG20 GY-18 606-AG26 GY-18 619-AG28 GN-14

RH FORWARD HORN 163-1201

1 2

AG-C3 1552269 606-AG26 GY-18 200-AG10 BK-18

1 2

RD-18 BK-18

J

RH FRONT TURN LAMP 3E-6466

AG-C5 1552269

1 2

RH FRONT FLOOD 219-6485

1 2

HA-C1 HA-C2 1552269 1552269 G485-HA1 BU-18 201-HA2 BK-18

CONN 22

CG-C3 1552273 201-CG17 BK-18 201-CG16 BK-18 442-CG6 GY-18 496-CG10 WH-18 K933-CG12 GN-18

LOC

NOTE

02 01 01 01 01 01 00 01 01 04 02 06 01 06 00 00 01 04 00 02

K-3 K-2 A-6 G-8 G-7 F-7 D-18 K-14 G-15 B-6 F-7 I-7 K-7 D-14 K-13 K-13 J-2 A-11 D-7 B-14

FRONT CHASSIS TILT POSITION SENSOR HYDRAULIC TANK TRANSMISSION MACHINE/TRANSMISSION INTERFACE ENGINE SHUTOFF FUEL PRIMING REAR AXLE TEMP MONITORING REAR CHASSIS BRAKE MACHINE/ENGINE INTERFACE MAIN CHASSIS SUPPLEMENTAL STEERING PRESSURE (ATCH) FUEL INJECTORS AXLE COOLER TEMP SW (ATCH) AXLE COOLER CLUTCH (ATCH) FRONT AXLE TEMP MONITORING ENGINE PRODUCT LINK INTERFACE (ATCH) CAMSHAFT TIMING

04 00 00 00 00 00 01 03 01 01 00 01

A-18 A-18 A-18 A-18 A-17 A-17 B-18 A-17 B-18 B-18 F-18 C-18

BATTERY +24VOLT TO POWER POST BATTERY +24VOLT TO POWER POST BATTERY + TO BATTERY BATTERY + TO BATTERY BATTERY - TO DISCONNECT SWITCH DISCONNECT SWITCH TO FRAME GROUND STARTER - TO FRAME GROUND AUX START (ATCH) POWER POST TO STARTER "BAT" TERMINAL STARTER - TO ENGINE GROUND ALTERNATOR BREAKER TO ALTERNATOR ALTERNATOR BAT - TO ENGINE GROUND

7V-9275 186-3223

-

02 01

J-18 I-18

ALTERNATOR BREAKER TO MAIN BREAKER MAIN RELAY TO START RELAY

180-3837

-

03

E-6

ANTENNA-PRODUCT LINK (ATCH)

1 2 3 4 5 6 7 8 9 10 11 12

CJ-C10 1552252 200-CJ86 BK-18 201-CJ64 BK-18 962-CJ5 OR-18 419-CJ6 YL-18 432-CJ8 PK-18 442-CJ9 GY-18 E455-CJ13 BR-18 506-CJ11 PU-18 507-CJ12 WH-18 496-CJ10 WH-18 G764-CJ14 PK-18 K933-CJ77 GN-18

FRONT AXLE MONITOR OIL TEMP SW 177-2313 1 2

BK-18 GN-18 °T

CAB

1 2 3 4 5 6

AN-C3 3E3382 201-AN1 BK-18 201-AN2 BK-18 442-AN3 GY-18 496-AN4 WH-18 K933-AN5 GN-18

AN-C2 1552269 201-AN2 BK-18 496-AN4 WH-18

OR-18 BK-18 WH-18

+8 VOLTS GROUND SIGNAL

HYD OIL LEVEL SW 172-8660 1 2

SYMBOL

DESCRIPTION CIRCUIT CONNECTED

ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR H#

CIRCUIT GROUPING DESIGNATION

SPLICE

COLOR ABBREVIATIONS ABBREV

COLOR

RD WH OR YL PK BK GY PU BR GN BU

RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

BK-18 BK-18

CONN 17

GROUND STRAP AS.

THIS SCHEMATIC IS FOR THE 980G SERIES ll WHEEL LOADER POS

KK-C1 2G1830

NEG

PART NUMBER: 257-0134, CHANGE: 00

ADEM III ENGINE CONTROL 178-3091

AUXILARY START RECEPTACLE

12V BATTERY 4 115-2422

17

16

15

14

13

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

12

11

10

9

8

7

6

D

CIRCUIT NOT CONNECTED

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. CAT DATA LINK MONITOR CIRCUIT. (VIMS) / (CMS) / (EMS) / (OTHER) ENGINE CONTROL CIRCUIT (MASTER ).

TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. TURN SIGNAL/WIPER/WASHER CIRCUIT.

HYDRAULIC OIL TEMP SENSOR 134-2252 A B C

E

C

B

WIRE GROUP COLOR DESCRIPTIONS

CONN 18

AN-C1 1552267 K933-AN5 GN-18 201-AN1 BK-18 442-AN3 GY-18

F

BLADE, SPADE, RING OR SCREW TERMINAL

NOTE A: WIRES 201-AU1, 425-AU2, E452-AU3, C468-AU4, A497-AU5 AND T800-AU6 ARE ADDED TO CONNECTOR AT-C3

2

1

SW 20: KEY ON +24 VOLTS

- BATTERY PWM IN 1:THROTTLE PEDAL POSITION SIG

- BATTERY

- BATTERY

PWM OUT -3: VARIABLE SPD FAN CONTROL + BATTERY + BATTERY

SW 9: REVERSING FAN RESET SW (N/O) SW 10: REVERSING FAN RESET SW (N/C) + BATTERY

PWM OUT +3: VARIABLE SPD FAN CONTROL

TACHO+ ENGINE SPD SIG TO PWRTRAIN

SW 3: GROUND LEVEL SHUTDOWN SW (N/0)

AIR FILTER RESTRICTED INDICATOR AIR INLET HEATER INDICATOR SERVICE INTERVAL INDICATOR

200-CG13 BK-18

419-CG4 YL-18 432-CG5 PK-18 G764-CG11 PK-18 962-CG3 OR-18 201-CG15 BK-18 201-CG16 BK-18 201-CG2 BK-18 201-CG17 BK-18 442-CG6 GY-18 496-CG10 WH-18 K933-CG12 GN-18

BK-14 BK-14 BK-14 BK-4 BK-10

229-CH38 BK-14 A307-CH22 GY-18

229-CH37 BK-14

229-CH36 BK-14

H747-CH41 BR-18 110-CH40 RD-14 110-CH39 RD-14

H702-CH29 PU-18 H703-CH30 YL-18 110-CH42 RD-14

H746-CH43 YL-18

450-CH11 YL-18

X918-CH44 PU-18

430-CH13 BU-18 G850-CH14 BU-18 G479-CH15 WH-18

R971-CH32 YL-18 TRANS LUBE OIL TEMP SENSOR

D OUT 9: ETHER RELAY COIL +24 VOLTS SW 1: ETHER SWITCH INPUT FROM CAB SW 2: GROUND LEVEL SHUTDOWN SW (N/C)

200-AG48 BK-14

1 2

ATCH WIRE, CABLE, COMPONENT

ENGINE

18

619-AG28 GN-14 619-AG29 GN-14

AG-C19 1552269 611-AG45 PU-14 200-AG47 BK-14

DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS

CG-C1 7T5957 1 2

VER CHG

CBL-FF1 RD-00 POS

2

611-AG45 PU-14 200-AG47 BK-14

ELECTRONIC ENGINE CONTROL ELECTRO-HYDRAULIC IMPLEMENT CONTROL AND COMMAND CONTROL STEERING

BRAKE OIL PRESS SW 175-3244 A B C

CAB 443-CH57 YL-18 H795-CH8 PK-18 H795-CH68 PK-18 H795-CH9 PK-18

J843-CH49 PU-18 R971-CH32 YL-18

150-CH19 OR-18 A307-CH22 GY-18 430-CH13 BU-18 450-CH11 YL-18 G479-CH15 WH-18 H702-CH29 PU-18 H703-CH30 YL-18 G850-CH14 BU-18

H795-CH27 PK-18

F713-CH47 OR-18 J844-CH50 GY-18 J843-CH52 PU-18 J843-CH33 PU-18

FRONT WASHER 7T-8890

1 2

F762-CH46 GY-18 R974-CH28 OR-18 X919-CH45 WH-18

944-CH20 OR-18 945-CH21 BR-18 H704-CH48 PK-18 X337-CH64 BU-18 G790-CH62 PK-18 G791-CH63 PU-18

J844-CH50 GY-18 J843-CH49 PU-18 A982-CH26 BR-18 H795-CH9 PK-18 ANALOG SENSOR POWER ANALOG SENSOR RETURN THROTTLE SENSOR POWER +8 VOLTS THROTTLE SENSOR RETURN

PASSIVE SPD +2: CAMSHAFT RPM PASSIVE SPD -2: CAMSHAFT RPM

INJECTOR 5 HI-SIDE INJECTOR 6 HI-SIDE

PASSIVE SPD +1: CRANKSHAFT RPM PASSIVE SPD -1: CRANKSHAFT RPM

INJECTOR 1& 2 COMMON INJECTOR 3& 4 COMMON INJECTOR 5& 6 COMMON

INTAKE AIR TEMP INJECTOR 1 HI-SIDE INJECTOR 2 HI-SIDE INJECTOR 3 HI-SIDE INJECTOR 4 HI-SIDE ANALOG IN 13: TURBO OUTLET PRESSURE PSV ANALOG IN 12:

FUEL PRESSURE

ATMOSPHERIC PRESSURE SENSOR SIGNAL

AIH RELAY -

D OUT 5:

BK-16 RD-16 BU-16

A B C

E455-CG7 BR-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

E966-K24 YL-18 E965-K25 BU-18

A705-K22 BU-18 A706-K23 GY-18

C967-K11 BU-18 L983-K17 WH-18 L984-K18 OR-18 L985-K19 YL-18 C991-K4 PK-18 994-K8 GY-18 995-K9 BU-18

E964-K20 WH-18 E963-K21 GY-18

L983-K17 WH-18 L984-K18 OR-18 L985-K19 YL-18

G833-K5 PK-18

BU-18 GY-18 PU-18 BR-18 GN-18 PK-18

G829-K2 GN-18

G856-K6 WH-18 G857-K7 YL-18 E963-K21 GY-18 E964-K20 WH-18 E965-K25 BU-18 E966-K24 YL-18

G828-K26 G828-K27 G828-K28 G828-K29 G829-K30 G829-K31 G829-K32 G829-K33 G833-K34 G833-K35 G833-K36 C967-K11 A701-K12 A702-K13 A703-K14 A704-K15 A746-K16

C991-K4 PK-18

A747-K3 GY-18

G828-K1 WH-18 G829-K2 GN-18

G856-K6 WH-18 G857-K7 YL-18

CONN 12

AIH RELAY +24 VOLTS 2AMP

1 2

PRESS SENSOR SUPPLY +5V PRESS SENSOR RETURN -

CBL-KK1 BK-00 CBL-KK2 RD-00

12V BATTERY 2 115-2422

CBL-GG2 BK-00

12V BATTERY 1 115-2422

NEG

K-C2 1552269

G828-K1 WH-18

F421-K10 YL-18 A701-K12 GY-18 A702-K13 PU-18 A703-K14 BR-18 A704-K15 GN-18 A705-K22 BU-18 A706-K23 GY-18 A746-K16 PK-18 A747-K3 GY-18

CBL-LL1 RD-00

CBL-AA1 RD-00 CBL-CC1 RD-00

POS

K-C12 3E3364 TIMING CAL PROBE

RIGHT FRAME GROUND

2

DISCONNECT SW 7N-0718

CBL-EE1 RD-00

K-C3 1552269 SIGNAL 1 F421-K10 YL-18 GROUND 2 G833-K36 PK-18 FUEL TEMP SENSOR 130-9811

1

A

CBL-HH1 BK-00

K-C1 1607690 J2

2

ATMOSPHERIC PRESS SENSOR 194-6722

CBL-GG1 BK-00

NEG

TWISTED WIRES G828-K29 WH-18 G829-K30 GN-18 A747-K3 GY-18

A B C

2

CBL-KK2 RD-00

POS

OR-18 YL-18 GN-18

+5V GROUND SIGNAL

1

K-C4 3E3370

CBL-JJ1 BK-00

2

K-C5 1552269 SIGNAL 1 C967-K11 BU-18 GROUND 2 G833-K35 PK-18 INTAKE MAN AIR TEMP SNSR 130-9811

2

CRANKSHAFT SPEED TIMING SNSR 189-9266

1

E963-K21 GY-18 E964-K20 WH-18

1 2

1

SIGNAL GROUND

2

K-C6 1552269

1

K-C7 3E3370 OR-18 A +5V G828-K27 WH-18 YL-18 B GROUND G829-K33 GN-18 GN-18 C SIGNAL A746-K16 PK-18 TURBO OUTLET PRESS SENSOR 194-6724

1

WH-18 WH-18 WH-18 WH-18 GN-18 GN-18 GN-18 GN-18 PK-18 PK-18 PK-18

E965-K25 BU-18 E966-K24 YL-18

PARK BRAKE PRESS SW 174-4312

HYD FILTER BYPASS SW 7X-8549

H746-CH43 YL-18 H747-CH41 BR-18 G790-CH62 PK-18 200-CH59 BK-4 110-CH42 RD-14 110-CH40 RD-14 110-CH51 RD-10 110-CH39 RD-14 229-CH35 BK-10 H704-CH48 PK-18 X337-CH64 BU-18 F762-CH46 GY-18 G791-CH63 PU-18 X918-CH44 PU-18 X919-CH45 WH-18 443-CH57 YL-18 H795-CH8 PK-18 H795-CH68 PK-18

ENGINE

TWISTED WIRES

995-K9 BU-18 F421-K10 YL-18

OIL PRESSURE SENSOR 194-6725

TX-C1 TX-C2 K-C8 1552269 3E3364 1552269 SIG1 1 E965-TX1 BK-18 SIG+ 2 2 E966-TX2 WH-18 CAMSHAFT SPEED TIMING SNSR CONN 13 188-7513 CBL-JJ1 BK-00

A B C

ADEM

COOLANT TEMP SIG FUEL TEMP SIG

OR-18 YL-18 GN-18

K-C9 3E3370 G828-K26 WH-18 G829-K32 GN-18 994-K8 GY-18

PSV ANALOG IN 9: PSV ANALOG IN 10:

995-K9 BU-18 G833-K34 PK-18

1 2

G856-K6 WH-18 G857-K7 YL-18 994-K8 GY-18

SIGNAL GROUND

COOLANT TEMP SENSOR 130-9811 +5V GROUND SIGNAL

BLOCK AS 8C-6358

ENGINE DISCONNECT

CONN 14

MOTOR

ENGINE GROUND 2

TWISTED WIRES

K-C10 1552269

CBL-MM1 BK-00

B

A B C

CAT DATA LINK + CAT DATA LINK REVERSING FAN

ENGINE DISCONNECT

MTR BAT

STARTER 6V-0890

PART NUMBER

ANTENNA

MACHINE RIGHT SIDE CG-C4 1552267 962-CG3 OR-18 419-CG4 YL-18 G764-CG11 PK-18

229-CH58 BK-14

G828-AX111 WH-18 G829-AX112 GN-18 C991-AX116 PK-18

A B C

FUEL PRESSURE SENSOR 194-6725

304-CH34 WH-8

S

OR-18 YL-18 GN-18

DIGITAL OUT 4:

+5V GROUND SIGNAL

K-C11 3E3370 G828-K28 WH-18 G829-K31 GN-18 C991-K4 PK-18

PASSIVE SDP +3 TDC SERV PROBE PASSIVE SDP -3 TDC SERV PROBE ANALOG IN 5: OIL PRESSURE SENSOR SIG

200-CH59 BK-4 109-CH56 RD-4 326-CH60 RD-18 200-CH55 BK-18 200-CH65 BK-18

AX-C4 1552267

G833-K5 PK-18

200-CH59 BK-4 109-CH56 RD-4

AX-C5 3E3370

A B C

229-CH36 229-CH37 229-CH38 200-CH59 229-CH35

ENGINE GROUND ALT

ANALOG TEMPERATURE SENSOR COMMON +12V FAN SPEED SENSOR

WILL BE INSULATED AND ATTACHED ON THE HARNESS

G

OR-18 YL-18 GN-18

+5V GROUND SIGNAL

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

C

IDENT

403-CH31 GN-18

403-CH31 GN-18

1

LH FORWARD HORN 174-7875

1 2

G

BUSS BAR

R

619-AG27 GN-14

200-AG47 BK-14 611-AG49 PU-14

LH FRONT TURN LAMP 3E-6466

RD-18 BK-18

AG-C9 1552269 114-AG3 RD-18 322-AG21 GY-18

322-AG20 GY-18 322-AG21 GY-18

G485-AG43 BU-18 C530-AG24 BU-18 605-AG25 YL-18 606-AG26 GY-18 611-AG49 PU-14

1 2

CONN 2

GY-18 PU-18 BR-18 GN-18 BU-18 GY-18

F713-CH47 OR-18

ALT

2

605-AG25 YL-18 200-AG11 BK-18

114-AG3 RD-18 200-AG11 BK-18 200-AG14 BK-14 322-AG21 GY-18 605-AG25 YL-18 619-AG29 GN-14

H

CONN 19

TURBO INLET PRESSURE SENSOR SIG

+

1

K

AG-C14 1552269

RIDE CONT SOL 2 152-8320

I

ALTERNATOR 197-8820 95A POWER PANEL CBL PP1 RD-2

322-AG19 GY-18

LH FRONT FLOOD 219-6485

1 2

CONNECTS TO C-C26 ON CAB DIAGRAM 254-2138

CONN 15

HEUI CONNECTOR

522-CH18 WH-18

AC COMPRESSOR (CLUTCH SOL) 141-9676

201-AG44 BK-18

GN-18 GN-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CONNECTS TO C-C1 21 ON CAB DIAGRAM 22 254-2138 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CH-C17 CH-C14 MC-C1 3E3382 1552273 1552273 1 1 170-CH1 RD-18 170-MC1 RD-18 2 2 104-MC2 YL-18 104-CH2 YL-18 3 3 A274-MC3 BK-18 A274-CH3 BK-18 4 4 403-CH5 GN-18 403-MC4 GN-18 5 5 944-CH4 OR-18 944-MC5 OR-18 6 6 945-CH6 BR-18 945-MC6 BR-18

A701-CX601 A702-CX602 A703-CX603 A704-CX604 A705-CX605 A706-CX606 J702-CX607 L985-CX608 J701-CX609 L984-CX610 J700-CX611 L983-CX612

200-AG14 BK-14 200-AG11 BK-18 200-AG47 BK-14

AG-C16 1552269 619-AG29 GN-14 200-AG14 BK-14

FRONT FRAME

1803837

CX-C6 K-C13 3E8969 1552252 1 GY-18 A701-K12 2 PU-18 A702-K13 3 A703-K14 BR-18 4 GN-18 A704-K15 5 BU-18 A705-K22 6 GY-18 A706-K23 7 BK-18 8 L985-K19 YL-18 9 GN-18 10 L984-K18 OR-18 11 BR-18 12 WH-18 L983-K17

200-AG12 BK-14

1 2

CONNECTS TO C-C2 ON CAB DIAGRAM 254-2138

VHF ANTENNA GPS ANTENNA

CH-C6 1552269 H746-CH43 YL-18 H747-CH41 BR-18

A706-CX606 GY-18 L985-CX702 YL-18

2

CYL HEAD SOL 6 128-7991

CYL HEAD SOL 5 128-7991

A705-CX605 BU-18 L985-CX502 YL-18

1

A704-CX604 GN-18 L984-CX402 OR-18

CX-C1 7E6513

CYL HEAD SOL 4 128-7991

L985-CX608 YL-18

D

J702-CX607 BK-18

200-CH65 BK-18 200-CH55 BK-18 326-CH60 RD-18

A701-CX601 GY-18 L983-CX102 WH-18

CONN 6

A893-AX3 OR-18

2

L983-CX612 WH-18

326-CH10 RD-18

J701-CX609 GN-18

CH-C15 1552269 326-CH66 RD-18 200-CH67 BK-18

J700-CX4 BR-18 J700-CX5 BR-18

B C A

1 2

J700-CX611 BR-18

RD-18 WH-18 BK-18

1

AX-C1 3E3364

AX-C3 1552267 200-AX2 BK-18

J702-CX1 BK-18 J702-CX2 BK-18 J702-CX3 BK-18

MOM

CYL HEAD SOL 3 128-7991

A703-CX603 BR-18 L984-CX302 OR-18

FUEL PRIMING PUMP SW 165-5970

CYL HEAD SOL 2 128-7991

L984-CX610 OR-18

CYL HEAD SOL 1 128-7991

FUEL PRIMING PUMP 162-2211

A702-CX602 PU-18 L983-CX202 WH-18

AX-C2 1552269 A893-AX3 OR-18 129-AX1 RD-18

200-AG9 BK-14

200-AG13 BK-14 200-AG10 BK-18 200-AG48 BK-14

AG-C10 1552269 975-AG41 WH-18 N939-AG8 GN-18

AG-C13 3E3364 G485-AG43 BU-18 201-AG44 BK-18

ENGINE

2 1

114-AG3 RD-18 114-AG2 RD-18

CONN 5

CH-C1 1835784

SIGNAL GROUND

1 2

C468-AU4 BU-18 A497-AU5 GY-18

TRANSMISSION

201-AU10 BK-18 425-AU2 PK-18

426-CJ58 BR-18 201-CJ59 BK-18

XMSN FILTER BYPASS SW 164-7577

201-AU1 BK-18 425-AU2 PK-18 E452-AU3 WH-18

E900-AT3 WH-18 E901-AT5 GN-18

CJ-C16 1552269

1ST GEAR 6 SOL 147-5399

426-CJ58 BR-18 AT-C3 7X6222

900-AT7 PU-18 901-AT8 WH-18 975-AT9 WH-18

TWISTED WIRES

XSMN LUBE OIL TEMP SENSOR 130-9811

MOTOR

106-AG7 WH-18 106-AG6 WH-18

114-AG1 RD-18

GN-18 GN-18

RIDE CONT SOL 1 152-8340

CONN 3

605-CJ52 YL-18

754-AT4 BU-18 E901-AT5 GN-18

ADEM

BK-18 BK-18

E919-CJ31 YL-18 E920-CJ32 BR-18

619-AG27 GN-14

106-AG5 WH-18

1 2

CJ-C6 9X0141 123-CJ3 WH-18 201-CJ39 BK-18 417-CJ40 GY-18 447-CJ41 PK-18 H716-CJ42 WH-14 H717-CJ43 BR-18 N939-CJ44 GN-18

755-AT6 OR-18

CONN 16

201-AU7 BK-18 E452-AU3 WH-18 T800-AU6 OR-18 201-AU8 BK-18 A497-AU5 GY-18 201-AU9 BK-18 C468-AU4 BU-18

COOLANT FLOW SW 134-6054

1

976-CJ27 OR-18 C529-CJ28 GY-18 C530-CJ29 BU-18 E416-CJ30 PU-18 E919-CJ31 YL-18 E920-CJ32 BR-18 E921-CJ33 PK-18 E922-CJ34 GN-18 G485-CJ35 BU-18 G486-CJ36 GN-18 H713-CJ37 PK-18 H714-CJ38 OR-18

TWISTED WIRES

755-AT6 OR-18

+ BATTERY SOLENOID GROUND

OR-18 BU-18 BK-18

CONN 4

H718-CJ19 GY-18 106-CJ20 WH-18 114-CJ21 RD-18 138-CJ22 GN-18 251-CJ23 BK-18 953-CJ24 GY-18 322-CJ25 GY-18

201-AU10 BK-18 201-AU7 BK-18 201-AU8 BK-18 201-AU9 BK-18

975-AR10 WH-18 754-AR4 BU-18 975-AR8 WH-18 752-AR1 YL-18 975-AR14 WH-18 751-AR2 GN-18 755-AR5 OR-18 975-AR12 WH-18 900-AR3 PU-18 975-AR13 WH-18 901-AR6 WH-18 975-AR15 WH-18

CF-C1 1552269 321-CF3 BR-18 975-CF10 WH-18

2

WH-18 WH-18

CAB

1

496-CJ10 WH-18 506-CJ11 PU-18 507-CJ12 WH-18 E455-CJ13 BR-18 G764-CJ14 PK-18 K933-CJ15 GN-18 484-CJ16 YL-18

XMSN 4TH GEAR 3 SOL 147-5399

1 2

FRAME GROUND

XMSN FWD 2 SOL 147-5399

1 2

608-CF7 GN-14 YL-18 GY-18 PU-18 BR-18

XMSN REV 1 SOL 147-5399

WH-18 WH-18

604-CF4 OR-18

BK-14 BK-14 BR-18 OR-18 YL-18 GY-18 GN-14 PU-18 BR-18 WH-18

432-CJ8 PK-18 442-CJ9 GY-18

102-CJ45 RD-14 106-CJ20 WH-18 112-CJ1 PU-4 114-CJ21 RD-18 123-CJ3 WH-18 129-CJ46 RD-18 138-CJ22 GN-18 174-CJ4 RD-12 199-CJ47 RD-18 251-CJ23 BK-18 306-CJ48 GN-18 321-CJ50 BR-18 322-CJ25 GY-18 E416-CJ30 PU-18 417-CJ40 GY-18 419-CJ6 YL-18 426-CJ58 BR-18 432-CJ8 PK-18 442-CJ9 GY-18 447-CJ41 PK-18 E455-CJ13 BR-18 484-CJ16 YL-18 G485-CJ35 BU-18 G486-CJ36 GN-18 496-CJ10 WH-18 506-CJ11 PU-18 507-CJ12 WH-18 C529-CJ28 GY-18 C530-CJ29 BU-18 604-CJ51 OR-18 608-CJ54 GN-14 611-CJ101 PU-14 619-CJ102 GN-14 H713-CJ37 PK-18 H714-CJ38 OR-18 H716-CJ42 WH-14 H717-CJ43 BR-18 H718-CJ19 GY-18 G764-CJ14 PK-18 E919-CJ31 YL-18 E920-CJ32 BR-18 E921-CJ33 PK-18 E922-CJ34 GN-18 N939-CJ44 GN-18 953-CJ24 GY-18 962-CJ5 OR-18 201-CJ60 BK-18

426-CJ58 BR-18 201-CJ59 BK-18

CAB CONNECTOR AT-C3

TILT KICKOUT PROXIMITY SWITCH 176-5459 A B C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CONNECTS TO C-C3 21 ON CAB DIAGRAM 22 254-2138 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

962-CJ5 OR-18

106-CJ20 WH-18 114-CJ21 RD-18 138-CJ22 GN-18 201-CJ65 BK-18 251-CJ23 BK-18 322-CJ25 GY-18 E416-CJ30 PU-18 G485-CJ35 BU-18 C529-CJ28 GY-18 C530-CJ29 BU-18 605-CJ66 YL-18 606-CJ69 GY-18 611-CJ101 PU-14 614-CJ70 PU-18 617-CJ72 BR-18 619-CJ102 GN-14 H713-CJ37 PK-18 H714-CJ38 OR-18 H716-CJ42 WH-14 H717-CJ43 BR-18 H718-CJ19 GY-18 E919-CJ31 YL-18 E920-CJ32 BR-18 E921-CJ33 PK-18 E922-CJ34 GN-18 953-CJ24 GY-18 N939-CJ44 GN-18 976-CJ27 OR-18 975-CJ76 WH-18

321-CJ50 604-CJ51 605-CJ67 606-CJ68 608-CJ54 614-CJ71 617-CJ73 975-CJ75

REAR LIGHTS

+8 VOLTS GROUND SIGNAL

WH-18 WH-18

1 2

200-CH55 BK-18 H795-CH8 PK-18 H704-CH48 PK-18 109-CH56 RD-4

443-CH57 YL-18 K933-CH54 GN-18 201-CH53 BK-18 200-CH59 BK-4 109-CH56 RD-4 200-CH55 BK-18 304-CH34 WH-8 200-CH65 BK-18 326-CH60 RD-18

CH-C13 1552267 K933-CH54 GN-18 201-CH53 BK-18 443-CH57 YL-18

1 2

CF-C3 CJ-C8 3E5179 1552252 1 200-CF1 BK-14 200-CJ79 2 200-CF2 BK-14 200-CJ26 3 321-CJ50 321-CF3 BR-18 4 604-CF4 OR-18 604-CJ51 5 605-CF5 YL-18 605-CJ67 6 606-CJ68 606-CF6 GY-18 7 608-CF7 GN-14 608-CJ54 8 614-CJ71 614-CF8 PU-18 9 617-CJ73 617-CF9 BR-18 975-CJ75 975-CF10 WH-18 10

200-CF15 BK-14 200-CF16 BK-18 604-CF17 OR-18

BK-18 BK-18

X919-CH45 WH-18 F762-CH46 GY-18

WH-18 WH-18

200-CF11 BK-18

BACKUP ALARM (ATCH) CF-C11 213-9100 3E3364

X918-CH44 PU-18

ADEM

CAB CONNECTOR AT-C3

101-CJ97 RD-4 229-CJ83 BK-18

(Dimensions: 39 inches x 28 inches)

VS GROUND ALARM

X919-CJ94 WH-18

109-CH56 RD-4 110-CH51 RD-10 200-CH55 BK-18 201-CH53 BK-18 229-CH35 BK-10 304-CH34 WH-8 308-CH61 YL-18 F762-CH46 GY-18 H704-CH48 PK-18 H795-CH8 PK-18 K933-CH54 GN-18 X918-CH44 PU-18 X919-CH45 WH-18

AM-C2 3E3370 106-AM1 WH-18 H718-AM2 GY-18 953-AM3 GY-18

CJ-C4 9X7147

102-CJ45 RD-14 112-CJ1 PU-4 123-CJ3 WH-18 129-CJ46 RD-18 174-CJ4 RD-12 199-CJ47 RD-18 200-CJ86 BK-18 201-CJ63 BK-18 306-CJ48 GN-18 308-CJ110 YL-18 G486-CJ36 GN-18 975-CJ74 WH-18

POWER PANEL

CONN 15

200-CF12 BK-14 200-CF13 BK-18 200-CF11 BK-18 604-CF18 OR-18 606-CF6 GY-18 608-CF20 GN-14 614-CF8 PU-18

RH REAR FLOODLAMP (LED) 219-6485 CF-C2 1552269 1 608-CF20 GN-14 2 200-CF12 BK-14 AU-C1 1552267 T800-AU6 OR-18 201-AU7 BK-18 E452-AU3 WH-18

X918-CJ93 PU-18

308-CH61 YL-18

174-CJ4 RD-12

200-CF1 BK-14 200-CF2 BK-14

605-CF5 606-CF6 614-CF8 617-CF9

RH STOP TAIL PARK LAMP (LED) 135-0426 CF-C4 1552267 RD-18 A S 604-CF18 OR-18 T WH-18 C 614-CF8 PU-18 BK-18 B 200-CF11 BK-18

239-9957 COOLANT LVL SENSOR

308-CJ109 YL-18

109-CJ88 RD-4 110-CJ89 RD-10 200-CJ100 BK-18 200-CJ80 BK-18 229-CJ81 BK-10 304-CJ90 WH-8 317-CJ91 YL-18 F762-CJ92 GY-18 H795-CJ2 PK-18 X918-CJ93 PU-18 X919-CJ94 WH-18 H704-CJ95 PK-18

G791-CH63 PU-18 X337-CH64 BU-18 G790-CH62 PK-18 H795-CH68 PK-18 H795-CH8 PK-18 X919-CH45 WH-18 X918-CH44 PU-18 110-CH51 RD-10 F762-CH46 GY-18 229-CH35 BK-10 H704-CH48 PK-18 200-CH59 BK-4 443-CH57 YL-18

1 2

H704-CJ95 PK-18 229-CJ83 BK-18

1 2

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

229-CJ81 BK-10

604-CF18 OR-18 608-CF19 GN-14 608-CF20 GN-14

RH REAR TURN LAMP CF-C5 199-3368 1552269 BK-18 1 606-CF6 GY-18 BK-18 2 200-CF13 BK-18

REVERSING FAN SOL 118-9701 (CUSTOM)

30 Page,

RENR9858-02 VOL 1 of 2

GN-18 GN-18

CJ-C14 3E3364

201-CJ62 BK-18 308-CJ109 YL-18 K933-CJ78 GN-18

CH-C4 8N1517 1 304-CH34 WH-8 2 K933-CH54 GN-18 3 201-CH53 BK-18

619-CJ102 GN-14

200-CJ86 BK-18 201-CJ64 BK-18 419-CJ6 YL-18 432-CJ8 PK-18 442-CJ9 GY-18 E455-CJ13 BR-18 496-CJ10 WH-18 506-CJ11 PU-18 507-CJ12 WH-18 G764-CJ14 PK-18 K933-CJ77 GN-18 962-CJ5 OR-18

201-CJ60 201-CJ61 417-CJ40 447-CJ41 484-CJ16

LEFT SIDE

WH-18 WH-18

CJ-C13 1552269

308-CH61 YL-18 326-CH60 RD-18 200-CH65 BK-18 H795-CH68 PK-18 G790-CH62 PK-18 X337-CH64 BU-18 G791-CH63 PU-18

1 2

LH REAR TURN LAMP (LED) 199-3368 CF-C7 1552269 RD-18 1 605-CF5 YL-18 BK-18 2 200-CF14 BK-18

G

CJ-C7 8N1518 304-CJ90 WH-8 K933-CJ78 GN-18 201-CJ62 BK-18

110-CJ89 RD-10

200-CF13 BK-18 200-CF12 BK-14 200-CF14 BK-18

ENGINE

REAR

200-CJ26 BK-14 200-CJ79 BK-14

POWER PANEL

200-CF15 BK-14 200-CF16 BK-18 200-CF14 BK-18 604-CF17 OR-18 605-CF5 YL-18 608-CF19 GN-14 617-CF9 BR-18

WH-18 PU-18

FRONT FRAME

CAB

LH STOP TAIL PARK LAMP (LED) 135-0426 CF-C9 1552267 RD-18 A S 604-CF17 OR-18 T WH-18 C 617-CF9 BR-18 BK-18 B 200-CF16 BK-18

1 2

START AID SOL 3E-6333

H

RADIATOR

CJ-C21 3E3364

1 2

ALTERNATOR

WH-18 WH-18

POWER DISTRIBUTION PANEL

FRONT FRAME

200-CJ80 BK-18

85

200-CJ87 BK-18 200-CJ100 BK-18 200-CJ86 BK-18

I

ETHER INJECTION RELAY 3E-5239 30 86

200-CJ103 BK-18 229-CJ81 BK-10

1

START RELAY 125-1302

1 5 2 4 3

GROUND + BATTERY SOLENOID

619-AG28 GN-14 200-AG13 BK-14

326-CH60 RD-18 308-CH61 YL-18 G790-CH62 PK-18 G791-CH63 PU-18 X337-CH64 BU-18 200-CH65 BK-18 H795-CH68 PK-18

BATTERIES

200-CJ85 BK-14 200-CJ84 BK-18 229-CJ83 BK-18 229-CJ82 BK-18

CJ-C3 9X1054 129-CJ46 RD-18 F762-CJ92 GY-18 229-CJ82 BK-18 317-CJ91 YL-18

304-CJ90 WH-8

GN-14 PK-18 OR-18 WH-14 BR-18

C530-AG24 BU-18 605-AG25 YL-18 606-AG26 GY-18 611-AG49 PU-14

AG-C8 1552269 975-AG40 WH-18 976-AG42 OR-18

CH-C18 1552252

1 2 3 4 5 6 7 8 9 10 11 12

BK-18 OR-18 BU-18

G485-AG43 BU-18 201-AG44 BK-18

RIGHT SIDE 306-CJ48 GN-18 975-CJ74 WH-18

1 2

619-CJ102 H713-CJ37 H714-CJ38 H716-CJ42 H717-CJ43

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CONN 21

CJ-C27 1552269 BK-18 BK-18

C530-CJ29 BU-18 605-CJ66 YL-18 606-CJ69 GY-18 611-CJ101 PU-14 614-CJ70 PU-18 617-CJ72 BR-18

ENGINE DISCONNECT

200-CJ80 BK-18 200-CJ100 BK-18 229-CJ81 BK-10 200-CJ103 BK-18 200-CJ86 BK-18 200-CJ87 BK-18 200-CJ85 BK-14 200-CJ84 BK-18 229-CJ82 BK-18 229-CJ83 BK-18 229-CJ83 BK-18 101-CJ97 RD-4

112-CJ1 PU-4

1 2

200-CJ18 BK-14 200-CJ17 BK-14 106-CJ20 WH-18 114-CJ21 RD-18 138-CJ22 GN-18 201-CJ65 BK-18 251-CJ23 BK-18 322-CJ25 GY-18 E416-CJ30 PU-18 G485-CJ35 BU-18 C529-CJ28 GY-18 C530-CJ29 BU-18 605-CJ66 YL-18 606-CJ69 GY-18 611-CJ101 PU-14 614-CJ70 PU-18 617-CJ72 BR-18 619-CJ102 GN-14 H713-CJ37 PK-18 H714-CJ38 OR-18 H716-CJ42 WH-14 H717-CJ43 BR-18 H718-CJ19 GY-18 E919-CJ31 YL-18 E920-CJ32 BR-18 E921-CJ33 PK-18 E922-CJ34 GN-18 N939-CJ44 GN-18 953-CJ24 GY-18 976-CJ27 OR-18 975-CJ76 WH-18

E921-CJ33 PK-18 E922-CJ34 GN-18 975-CJ76 WH-18 976-CJ27 OR-18

X919-CJ94 WH-18 H795-CJ2 PK-18 X918-CJ93 PU-18 110-CJ89 RD-10 109-CJ88 RD-4 304-CJ90 WH-8 317-CJ91 YL-18 F762-CJ92 GY-18 200-CJ80 BK-18 200-CJ100 BK-18 229-CJ81 BK-10

129-CJ46 RD-18 229-CJ82 BK-18 317-CJ91 YL-18 F762-CJ92 GY-18

FRAME GROUND

BK-18 BK-18

REAR AXLE MONITOR OIL TEMP SW 177-2314

CA-C3 1552269

G486-CA3 GN-18 201-CA4 BK-18

AXLE OIL COOLER TEMP SW 155-8998 1 2

°T

CONN 14

G454-CJ104 PK-18 123-CJ3 WH-18

201-CJ63 BK-18 123-CJ3 WH-18 G486-CJ36 GN-18 102-CJ45 RD-14 112-CJ1 PU-4 129-CJ46 RD-18 174-CJ4 RD-12 199-CJ47 RD-18 200-CJ86 BK-18 308-CJ110 YL-18 306-CJ48 GN-18 975-CJ74 WH-18

175-CJ108 RD-14 101-CJ97 RD-4 102-CJ45 RD-14 109-CJ88 RD-4 110-CJ89 RD-10 112-CJ1 PU-4 174-CJ4 RD-12 200-CJ84 BK-18 200-CJ87 BK-18 304-CJ90 WH-8 306-CJ48 GN-18 308-CJ110 YL-18 975-CJ74 WH-18

109-CJ88 RD-4

CA-C4 CY-C1 CY-C2 1552269 1552269 1552269 1 200-CY1 BK-18 2 G454-CY2 PK-18

1

15A

CJ-C1 AG-C1 9X1343 9X0141 1 114-CJ21 RD-18 114-AG1 RD-18 2 138-CJ22 GN-18 3 106-CJ20 WH-18 106-AG5 WH-18 4 N939-CJ44 GN-18 N939-AG8 GN-18 5 201-CJ65 BK-18 201-AG44 BK-18 6 G485-CJ35 BU-18 G485-AG43 BU-18 7 200-AG9 BK-14 200-CJ18 BK-14 8 200-AG12 BK-14 200-CJ17 BK-14 9 251-CJ23 BK-18 10 953-CJ24 GY-18 953-AG16 GY-18 11 322-CJ25 GY-18 322-AG19 GY-18 12 E416-CJ30 PU-18 13 C529-CJ28 GY-18 14 H718-CJ19 GY-18 H718-AG34 GY-18

AXLE MONITOR

ADEM ENGINE CONTROL BREAKER 6T-3643

A B C

CONN 23

1

1

CONN 20

1 2 3 4 5 6

LIFT KICKOUT PROXIMITY SWITCH 3E-7844

AG-C11 AM-C1 3E3370 1552267 A 106-AG6 WH-18 B H718-AG34 GY-18 C 953-AG17 GY-18

BK-16 RD-16 BU-16

A B C

1

101-AH1 RD-14

CJ-C31 3E3382

SUPPLEMENTAL STEERING PRESS SW 230-5771

CK-C1 1552267 201-CK1 BK-18 417-CK2 GY-18 484-CK3 YL-18

1

CJ-C2 1552273 397-CJ99 OR-14 A300-CJ96 GN-18 200-CJ85 BK-14 398-CJ98 BU-14 175-CJ108 RD-14 A301-CJ7 WH-18

CK-C2 3E3370 A B C

1

175-CJ108 RD-14

1

CJ-C22 3E3370 A B C

1

20A

HOOD ACTUATOR BREAKER 6T-3644

PK-18 BK-18

2

1

A B C

AG-C12 1552267 953-AG18 GY-18 106-AG7 WH-18 C530-AG24 BU-18

1

101-AH3 RD-14

199-CJ47 RD-18 A301-CJ7 WH-18 A300-CJ96 GN-18

CJ-C19 1552267 201-CJ61 BK-18 417-CJ40 GY-18 484-CJ16 YL-18

CJ-C30 3E3370

FRONT FRAME

FUEL LEVEL SENDER 157-8858

CJ-C18 1552269 1 201-CJ60 BK-18 2 447-CJ41 PK-18

5

4

3

2

1

A

Wire Description Wire Number

Wire Color

BATTERY+

727

GN

SEC STR RELAY COIL+

BU

RUNNING LAMP PWR

728

BU

SEC STR INTER RELAY COIL+

104

YL

PRODUCT LINK PWR (SWITCHED)

751

GN

CLUTCH 1 REVERSE

106

WH

LIFT/TILT POSITION SENSOR PWR

752

YL

CLUTCH 2 FORWARD

109

OR

ALTERNATOR PWR

754

BU

CLUTCH 3 FOURTH

110

GN

ENGINE ECM PWR (SWITCHED)

755

OR

CLUTCH 4 THIRD

112

PU

MAIN RELAY OUTPUT PWR

761

GY

LIFT POS SENSOR

114

GN

FORWARD HORN PWR

762

YL

BUCKET/TILT POS SW

123

WH

AXLE OIL COOLER CLUTCH POWER

779

WH

QUICK COUPLER (ENGAGE SOL)

BU

START AID PWR

A701

GY

FUEL INJECTOR CYLINDER 1

RD

102

Power Circuits

Component Identifiers (CID¹) Module Identifier (MID²) Caterpillar Monitoring System (MID No. 030) CID

Component

Control Circuits (Continued)

0096

Fuel Level Sender

129

0100

Engine Oil Pressure Sensor

130

GN

STOP LAMP/(BACKUP ALARM) PWR

A702

PU

FUEL INJECTOR CYLINDER 2

0110

Engine Coolant Temperature Sensor

136

GN

SECONDARY STEERING PWR

A703

BR

FUEL INJECTOR CYLINDER 3

0177

Torque Converter Oil Temperature Sensor

138

GN

PAYLOAD MONITOR SYSTEM PWR

A704

GN

FUEL INJECTOR CYLINDER 4

0248

Data Link

150

OR

ENGINE ECM PWR (UNSWITCHED)

A705

BU

FUEL INJECOTR CYLINDER 5

0263

Sensor Power Supply

170

YL

PRODUCT LINK PWR (UNSWITCHED)

A706

GY

FUEL INJECTOR CYLINDER 6

0271

Action Alarm

174

PK

UNSWITCHED BUSS PWR

A746

PK

TURBO OUTLET PRESSURE

0324

Action Lamp

175

PK

HOOD MOTOR PWR

A747

GY

ATMOSPHERIC PRESSURE

0427

Front Axle Oil Temperature Sensor

177

OR

MAIN CIRCUIT BREAKER PWR

A751

YL

AFTER COOLER TEMPERATURE

199

OR

0428

Rear Axle Oil Temperature Sensor

0600

Hydraulic Oil Temperature Sensor

0819

Display Data Link

200

BK

HOOD CONTROL PWR

F713

OR

TURBO INLET PRESS SENSOR

F762

GY

START AID RELAY COIL+

MAIN CHASSIS GND

F766

WH

DETENT ENABLE INTERLOCK

Ground Circuits

0821

Display Power Supply

201

BK

OPERATOR MONITOR GND

G764

PK

PARKING BRAKE SW (ON)

0826

Torque Converter Oil Temperature Sensor

229

BK

ENGINE ECM GND

H702

PU

REVERSING FAN RESET SWITCH (N.O.)

0830

Brake Oil Temperature Sensor

251

BK

PAYLOAD MONITOR SYSTEM GND

H703

YL

REVERSING FAN RESET SWITCH (N.C.)

1791

Saw Pressure Sensor

299

BK

M I PL ECM GROUND

H704

PK

REVERSING FAN SOLENOID

A274

BK

PRODUCT LINK ECM GND

H713

PK

LIFT PROPORTIONAL SOL

H714

OR

LOWER PROPORTIONAL SOL

Electronic Transmission Control System (MID No. 081)

Basic Machine Circuits 304

WH

STARTER SOL START TERMINAL

H716

WH

I M PLEMENT ECM SOLENOID RETURN

Ride Control Solenoid 2

306

GN

START RELAY COIL+

H717

BR

PILOT SOLENOID

0168

Electrical System Voltage

307

OR

KEY SW(START)

H718

GY

BUCKET TILT POSITION SENS (SIG)

0190

Engine Speed Sensor

308

YL

MAIN POWER RELAY COIL+

H746

YL

VARIABLE SPD FAN SOLENOID+

CID 0149

Component

0363

Ride Control Solenoid 1

317

YL

START AID SOLENOID+

H747

BR

VARIABLE SPD FAN SOLENOID-

0367

Ride Control Switch

321

BR

BACKUP ALARM

H795

PK

ENGINE ECM (SENSOR/SW RETURN)

0368

Transmission Auto/Manual Switch

322

GY

FORWARD HORN

J700

BR

ENGINE RETARDER SOL CYL 1

PU

FUEL PRIMING PUMP

J701

GN

ENGINE RETARDER SOL 3

Starter Solenoid

326

0562

Caterpillar Monitoring System

397

OR

HOOD MOTOR LOWER

J702

BK

ENGINE RETARDER SOL COMMON

0596

Implement ECM

398

BU

HOOD MOTOR RAISE

A893

OR

FUEL PRIMING PUMP MOTOR-

0621

Downshift Push Button Switch

A300

GN

HOOD CONTROL LOWER

G828

WH

SENSOR PRESSURE +5V

Upshift Push Button Switch

A301

WH

HOOD CONTROL RAISE

G829

GN

SENSOR PRESSURE COMMON

0444

0622

A307

GY

0623

Directional Switch

0627

Parking Brake Pressure Switch

0650

Harness Code

403

GN

THROTTLE PEDAL POS SENS

G833

PK

ENGINE TEMP SENSOR COMMON

G850

BU

AIR INLET HEATER RELAY COIL+

ALTERNATOR (R) TERMINAL

G856

WH

TDC PROBE+

Monitoring Circuits

0671

Transmission Speed Sensor

416

OR

SEC STR PRESS SW (N/O)

G857

YL

TDC PROBE-

0793

Primary Steering Pressure Sensor

417

GY

PRIMARY STR PRESS SW (N/O)

J843

BK

ENGINE ECM ANALOG SENSOR RTN

1327

Left Brake Pedal Sensor

419

YL

PARKING BRAKE SW (OFF)

J844

GY

ENGINE ECM ANALOG SENS 5VOLTS

1401

Transmission Solenoid Valve (No.1)

426

BR

XMSN FILTER BYPASS SWITCH

900

PU

CLUTCH 5 SECOND

Transmission Solenoid Valve (No.2)

430

BU

AIR FILTER RESTRICTED IND

901

WH

CLUTCH 6 FIRST

1402 1403

Transmission Solenoid Valve (No.3)

432

PK

BRAKE OIL PRES SWITCH (ON)

944

OR

CAT DATA LINK+

1404

Transmission Solenoid Valve (No.4)

442

GY

HYD TANK OIL TEMP SENSOR

945

BR

CAT DATA LINK-

1405

Transmission Solenoid Valve (No.5)

443

YL

TC OUTLET TEMP SENSOR

953

GY

M I PLEMENT ECM SENSOR RTRN

1406

Transmission Solenoid Valve (No.6)

447

PK

FUEL LEVEL SENSOR

962

OR

TRANSMISSION ECM SENSOR RTRN

1521

Variable Shift Selector Switch

450

YL

ENGINE ECM (ENGINE SPD)

975

WH

XMSN ECM SOLENOID/INDICATOR RTN

1639

Machine Security System

453

PK

SEC STR PRESS SW (N/O)

976

OR

RIDE CONTROL ON SOLENOID

484

YL

PRIMARY STR PRESS SW (N/C)

994

GY

OIL PRESSURE (FILTERED)

¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

496

WH

HYD TANK OIL LEVEL SENS

E416

PU

LIFT CYL HEAD END PRESS SENSOR

995

BU

COOLANT TEMPERATURE

A982

BR

ENGINE ECM THROTTLE/IND 8VOLTS

E455

BR

F421

YL

HYDRAULIC FILTER BYPASS SW

C967

BU

N I LET AIR TEMPERATURE

FUEL TEMPERATURE

C991

PK

FUEL PRESS SENSOR XMSN OUTPUT SPD SENS LEADING+

G454

PK

PUMP DRIVE OIL TEMPERATURE

E900

WH

G479

WH

SERVICE ENGINE INDICATOR

E901

GN

XMSN OUTPUT SPD SENS LEADING-

G485

BU

FRONT AXLE OIL TEMP SW

E906

OR

XMSN OUTPUT SPD SENS TRAILING+

G486

GN

REAR AXLE OIL TEMP SW Accessory Circuits

Component Identifiers (CID¹) Module Identifier (MID²) VIMS (MID No. 031) CID 0041

Component

E907

GY

XMSN OUTPUT SPD SENS TRAILING-

E908

BR

XMSN INPUT SPD SENSOR+

506

PU

FRONT WASHER PUMP+

E909

WH

XMSN INPUT SPD SENSOR-

507

WH

REAR WASHER PUMP+

E919

YL

AUX LIFT PROPORTIONAL SOL

513

OR

A/C CLUTCH SOLENOID+

E920

BR

AUX LOWER PROPORTIONAL SOL

521

YL

A/C SELECT SW (A/C POSTION)

E921

PK

RACKBACK PROPORTIONAL SOL

522

WH

A/C CLUTCH SOLENOID-

E922

GN

DUMP PROPORTIONAL SOL

C529

GY

LIFT CYL HE PRESS SENS

E963

BK

CRANK RPM SENSOR-

C530

BU

LIFT POSITION SENSOR

E964

WH

CRANK RPM SENSOR+

E965

BU

CAM RPM SENSORCAM RPM SENSOR+

Lighting Circuits 603

PK

ROTARY BEACON

E966

YL

604

OR

STOP LAMP

K933

GN

OPERATOR MONITOR SENSOR PWR

605

YL

LH TURN LAMPS

K977

PK

XMSN OIL TEMP SENSOR

606

GY

RH TURN LAMPS

L983

WH

FUEL INJECTOR RTN CYL 1-2

608

GN

REAR FLOOD LAMPS

L984

OR

FUEL INJECTOR RTN CYL 3-4

8 Volt Sensor Power Supply

611

PU

HEAD LAMP (HIGH)

L985

YL

FUEL INJECTOR RTN CYL 5-6

T

Pressure Symbol

Component

Schematic Location

Machine Location

Schematic Location

Component

Machine Location

Alarm - Action

E-15

D-10, L-10

Resistor 1

K-16

E-10, M-10

Alarm - Engine Shutdown

A-10

E-10, L-10

Resistor 2

L-16

E-10, M-10

Breaker - HVAC Blower Motor

A-15

D-10, L-10

Sensor - Left Hand Brake Pedal

H-1

D-8, L-8

Breaker - Seat

A-15

D-10, L-10

Compressor - Seat

E-9

E-9, L-9

Control - Dimmer

D-15

Sensor - Throttlle Position

G-1

D-8, L-8

Suppressor - Arc

E-15

D-10, L-10

D-10, L-10

Switch - A/C Selector

E-7

E-8, M-8

Control - Transmission Control System

J-17

E-10, K-10

Switch - Auto/Manual Gear Select

D-6

E-8, M-8

Control - Data

G-16

E-10, K-10

Switch - Dimmer

H-1

E-8, M-8

Flasher

F-15

D-10, L-10

Switch - EMS Mode Select

C-8

G-8, K-8

Fuse - Block

A-15

D-10, L-10

Switch - Forward Horn

H-3

E-8, M-8

Ground - Cab 1

C-13

D-10, L-10

Switch - Forward Horn 2

F-9

E-9, L-9

Ground - Cab 2

B-13

D-10, L-10

Switch - Front Intermittent Wiper/Washer

D-7

G-8, K-8

Ground - Cab 4

L-18

D-10, N-10

Switch - Hazard Lamp

I-3

E-8, M-8

Ground - Dash

J-5

E-8, M-8

Switch - Heat A/C Selector

D-8

G-8, K-8

Ground - Engine End Frame

L-18

D-10, N-10

Switch - HVAC Blower Speed

D-8

G-8, K-8

Ground - Upper Cab

A-5

G-8, K-8

Switch - Key Start

G-3

E-8, M-8

Guage - Quad

I-1

E-8, M-8

Switch - Kickout On/Off

D-7

G-8, K-8

Indicator - Center Dash

K-1

E-8, M-8

Switch - Neutralizer Override

C-4

G-8, K-8

Indicator - Left Hand Panel

K-1

E-8, M-8

Switch - Ride Control

C-4

G-8, K-8

Indicator - Right Hand Panel

J-1

E-8, M-8

Switch - Running Lamp

D-6

E-8, M-8

Motor - Blower

J-16

E-10, M-10

Switch - Stop Lamp

G-1

D-8, L-8

I-1

E-8, M-8

Switch - Transmission Shifter Assembly

H-2

E-8, M-8

Relay - Forward Cab Floodlamp

C-15

D-10, L-10

Switch - Turn Signal

H-2

E-8, M-8

Relay - Forward Horn

C-15

D-10, L-10

Tach/Speedometer

I-1

E-8, M-8

Relay - Rear Cab Floodlamp

D-15

D-10, L-10

Thermostat

J-16

E-10, M-10

Motor - Front Wiper

Part No.

Component Description

109-1739

Auxilliary Electro-Magnet Tilt Positioner Electro-Magnet Lift Positioner Electro-Magnet Float Electro-Magnet

Solenoid:

125-9740

Resistor:

HVAC Blower Motor

Off Machine Switch Specification Part No.

Function

Actuate

Deactuate

Contact Position

-1.1 ± 0.8°C (30.0 ± 1.4°F)

2.2 ± 0.8°C (35.9 ± 1.4°F)

Normally Closed

QUICK COUPLER RELEASE SOLENOID

0100

Engine Oil Pressure Sensor

615

YL

FORWARD CAB FLOOD LAMPS

R971

YL

XMSN LUBE OIL TEMP SENSOR

0110

Engine Coolant Temperature Sensor

617

BR

LH TAIL/CLEARANCE LAMPS

R974

OR

START AID SWITCH

¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi).

619

GN

² Contact position at the contacts of the harness connector.

0190

Engine Speed Sensor

0248

CAT Data Link

0262

5 Volt Sensor Power Supply

0263

Sensor Power (8 or 12 Volt)

0267

Switch (Remote Engine Shutdown)

0271

Action Alarm

0272

Turbocharger Outlet Overboost Pressure Sensor (High)

0279

Aftercooler Coolant Temperature Sensor

0280

Gear Box Temperature Sensor

0295

HEX Electronic Control Module

0296

Transmission Electronic Control Module

0324

Action Lamp (Warning)

0341

Solenoid (Hydraulic Control Valve Warm Up) (No. 4)

0350

Lift Linkage Position Sensor

0364

Pressure Sensor (Lift Cylinder Head)

0371

Horn Solenoid (Forward)

OR

Failure Mode Identifiers (FMI)¹ Failure Description

0

Data valid but above normal operational range.

Machine Autolube Pressure Sensor

1

Data valid but below normal operational range.

Pressure Sensor (Front Brake Oil)

2

Data erratic, intermittent, or incorrect.

0426

Pressure Sensor (Rear Brake Oil)

3

Voltage above normal or shorted high.

0427

Front Axle Oil Temperature Sensor

4

Voltage below normal or shorted low.

0428

Rear Axle Oil Temperature Sensor

5

Current below normal or open circuit.

Pressure Sensor (Steering Pump Oil)

6

Current above normal or grounded circuit.

Pressure Sensor (Steering Pilot)

7

Mechanical system not responding properly.

0434

Hydraulic Pilot Oil Pressure Sensor

8

Abnormal frequency, pulse width, or period.

0436

Torque Converter Oil Pressure Sensor

9

Abnormal update.

0438

Solenoid (Hydraulic Control Valve Warm Up) (No. 1)

10

Abnormal rate of change.

0439

Solenoid (Hydraulic Control Valve Warm Up) (No. 2)

11

Failure mode not identifiable.

0440

Solenoid (Hydraulic Control Valve Warm Up) (No. 3)

12

Bad device or component.

0533

Auto Retarder Control (ARC)

13

Out of calibration.

0541

Pressure Sensor (Differential Oil)(Axle)

14

Parameter failures.

0558

Autolube Relay

15

Parameter failures.

0562

Caterpillar Monitoring System

16

Parameter not available.

0590

Engine Electronic Control Module

17

Module not responding.

0596

Implement Electronic Control Module

18

Sensor supply fault.

0600

Hydraulic Oil Temperature Sensor

19

Condition not met.

0650

Harness Code

20

Parameter failures.

0654

Trailer Right Brake Oil Temperature Sensor

0655

Trailer Left Brake Oil Temperature Sensor

0656

Temperature Sensor (Trailer Brake Oil Cooler Inlet) Temperature Sensor (Trailer Brake Oil Cooler)

0659

Pressure Sensor (Trailer) (Left Suspension Cylinder)

0672

Torque Converter Output Speed Sensor

0767

Fixed Displacement Pump Oil Pressure Sensor

0800

VIMS Main Module

0801

VIMS Interface Module (No. 1)

0802

VIMS Interface Module (No. 2)

0803

VIMS Interface Module (No. 3)

0804

VIMS Interface Module (No. 4)

0805

VIMS Interface Module (No. 5)

0806

VIMS Interface Module (No. 6)

0807

VIMS Interface Module (No. 7)

0808

VIMS Interface Module (No. 8)

0809

Speedometer/Tachometer Display (No.1)

0810

Speedometer/Tachometer Display (No.2)

0811

Gauge (Quad Cluster) (No. 1)

0812

Gauge (Quad Cluster) (No. 2)

0813

Gauge (Quad Cluster) (No. 3)

0814

Gauge (Quad Cluster) (No. 4)

0815

Message Center (No. 1)

0816

Message Center (No. 2)

0817

ECM Internal Backup Battery

0819

Display Data Link

0820

Keypad Data Link

0821

Display Power Supply (9 Volt)

0822

Power Supply (Display Lighting)

0823

Lamp (VIMS Service)

0824

Green Truck Payload Lamp (No. 1)

C-18

E-10, L-10

CONN 2

D-18

E-10, L-10 E-10, L-10

CONN 3

E-18

CONN 4

F-18

E-10, L-10

CONN 5

G-18

E-10, L-10

CONN 6

A-18

G-10, L-10

CONN 7

L-18

G-10, M-10

CONN 8

K-18

D-9, K-9

CONN 10

0429

Service Mode Plug

CONN 11

L-16

D-9, K-9

E-15

E-10, C-10

G-15

G-9, L-9

CONN 12

L-15

D-9, K-9

CONN 13

L-14

E-9, K-9

CONN 14

L-13

E-9, K-9

L-13

E-10, L-10

CONN 15

Service Tool Connector

CONN 16

Service Tool Connector

E-10

G-10, K-10

CONN 17

G-10

D-9, L-9

CONN 18

G-10

D-9, L-9

CONN 19

C-5

G-9, K-9

CONN 20

A-3

G-8, L-8

CONN 21

G-4

E-8, L-8

CONN 22

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Machine Location

CONN 1

CONN 9

0430

Pressure Sensor (Trailer) (Right Suspension Cylinder)

Schematic Location

Connector Number

0379

0657

Thermostat

Connector Location

0425

0658

3E-5464

G-3

E-8, L-8

CONN 23

Service Tool Connector

H-3

E-8, L-8

CONN 24

H-3

E-8, L-8

CONN 25

L-3

G-8, M-8

CONN 26

G-2

D-8, M-8

CONN 27 H-2 D-8, M-8 The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Operator Mode

Number 0

14

13

12

11

10

9

8

7

6

5

4

3

2

1

O

O

N

N

M

M

L

L

K

K

J

J

I

I

H

H

G

G

F

F

E

E

D

D

C

C

B

B

A

A 15

14

13

12

11

10

9

8

7

6

5

Related Electrical Service Manuals Title

Monitoring System Service Modes

Form Number

Service Mode

Number

Harness Code

1

Alternator:

185-5294

SENR4130

Numeric Readout

2

Electric Starting Motor:

6V-0890

SENR3860

Service Meter

0

Service

3

CAT Monitoring System:

SENR1394

Odometer

1

Digital Tattletale

4

Transmission Control System:

RENR6008

Tachometer

2

5

Product Link ECM:

RENR5885

Scrolling

3

6

VIMS:

SENR6059

0825

Red Truck Payload Lamp (No. 2)

Units

0826

Torque Converter Oil Temperature Sensor

Charging System Display

1

Part Number: for Connector Receptacle

Receptacle Pin or Socket Number

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

5A Fuse (5 Amps)

9X-1123

Component Part Number

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

Printed in U.S.A.

Monitoring System Operator Modes Operator Mode

L-C12 3E-5179

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

325-AG135 PK-14

XMSN ECM SENS/IND (+8VOLTS)

FMI No.

L-C12 3E-5179

Plug

15

RIDE CONTROL AUTO SOLENOID

709

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

2

© 2012 Caterpillar, All Rights Reserved

BR

Transmission Oil Temperature Sensor

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Volume 2 of 2: Cab Wiring

GN

0177

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

AXG1-UP

¹ At room temperature unless otherwise noted.

P976

GND LEVEL SHUTDOWN SW (N/O)

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

A-C: 2 ± .05 B-C: 1 ± .05 C-D: .36 ± .05

N939

GND LEVEL SHUTDOWN SW (N/C)

980G Series II Wheel Loader - Underground Mining Electrical System

85.3 ± 5.0

BACKUP LAMP

PU

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Resistance (Ohms)¹

LICENSE PLATE/RH TAIL/DASH LAMPS

WH

Ground (Case): This indicates that the component does not have a wire connected to ground.

It is grounded by being fastened to the machine.

Part Number: for Connector Plug

PU

X918

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Resistor, Sender and Solenoid Specifications

GY

X919

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

No circle indicates that the wire cannot be disconnected from the component.

AG-C4 111-7898

614

FWD FLOOD/LO BEAM LAMPS

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Harness and Wire Symbols

612

Control Circuits

Circuit Breaker Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Steering Oil Temperature Sensor

Transmission Oil Pressure Sensor

Flow Symbol

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Fuel Level Sensor

Ambient Air Temperature Sensor

Level Symbol

Symbols and Definitions

0075

0127

Temperature Symbol

Component Location

0096

0171

Symbols

Description

4

3

2

1

(Dimensions: 39 inches x 28 inches)

101

Description

30 Page,

Wire Color

RENR9858-02 VOL 2 of 2

Wire Number

Harness And Wire Electrical Schematic Symbols

RENR9858-02 August 2012

18

13

12

11

10

9

8

7

6

5

AF-C1 9G3670

LH DOME LAMP 3E-6389

124-AF1 GN-14 200-AF9 BK-14 200-AF4 BK-14 A524-AF7 BR-14 135-AF10 BU-14

RD-16 WH-16 BK-16

A273-C119 BK-18 A273-C35 BK-18 A273-C15 BK-18

PRIMARY STEERING PRESS SWITCH (N/O) AUX/FLOAT IMPLEMENT DETENTS XMSN OUTPUT SPEED -

J LIFT/TILT IMPLEMENT DETENTS XMSN OUTPUT SPEED + FUEL PRESSURE INDICATOR

XMSN FILTER INDICATOR

BACKUP ALARM (+24 VOLTS) ENGINE SPEED (RPM) FROM ADEM FUEL LEVEL LOW INDICATOR TRANSMISSION ECM 172-9389

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

X972-C153 GN-18 307-C122 OR-18 755-C63 OR-18 901-C66 WH-18 975-C70 WH-18 G746-C13 WH-18 F781-C38 BR-18 484-C142 YL-18 754-C109 BU-18 900-C110 PU-18 417-C146 GY-18 G948-C265 BR-18 E901-C112 GN-18

F766-C249 WH-18 E900-C114 WH-18

164-C280 WH-18 164-C281 WH-18 307-C122 OR-18 A273-C119 BK-18 413-C33 BR-18 436-C47 OR-18 G480-C169 GN-18 700-C24 PK-18 720-C164 PU-18 H728-C198 GN-18 H729-C62 WH-18 H730-C163 BR-18 G746-C13 WH-18 G750-C161 BU-18 G755-C151 GY-18 G760-C156 WH-18 G761-C158 YL-18 G762-C159 BR-18 G763-C150 PU-18 G766-C154 GN-18 G767-C155 WH-18 G768-C152 GN-18 F781-C38 BR-18 910-C15 YL-18 944-C282 OR-18 945-C108 BR-18 G948-C265 BR-18 X972-C153 GN-18 973-C160 BR-18 X973-C157 BU-18 X974-C165 BR-18 977-C162 YL-18

RESISTOR AS. 239-9368

AF-C2 1552269

A524-AF7 BR-14 A524-AF8 BR-14

1 2

VALVE AS. WATER 241-5670

GROUND RS CONTROL GP 205-4285

1 2 3 4 5 6 7

A525-GA3 GN-16 A524-GA2 BR-16

135-AF12 BU-14 A524-AF8 BR-14 200-AF6 BK-14

R-C2 1552252 124-R1 GN-14 515-R2 GY-14 516-R3 GN-14 522-R4 WH-18 A524-R5 BR-18 200-R6 BK-14 517-R7 BU-14 A525-R8 GN-18 A523-R9 PU-18 135-R10 BU-18 C547-R11 OR-14

1 2 3 4 5 6 7 8 9 10 11 12

124-C440 GN-14 515-C181 GY-14 516-C182 GN-14 522-C125 WH-18 A524-C188 BR-18 200-C176 BK-14 517-C183 BU-14 A525-C258 GN-18 A523-C186 PU-18 135-C171 BU-18 C547-C441 OR-14

1 2 3 4 5 6 7 8 9 10 11 12

124-AF2 GN-14 124-AF3 GN-14 200-AF9 BK-14

1 2 3 4 5 6

A

B

C

C-C63 1552273

516-AE3 GN-14 C547-AE10 OR-14

132-C344 RD-18 200-C339 BK-18

517-AE7 BU-14

411-C243 PK-18 538-C363 BR-18 611-C367 PU-18

D

515-AE16 GY-14

1

C-C44 1552253

2

200-AE18 BK-14 522-AE4 WH-14

T°

BLOWER MOTOR 174-1494 MOTOR

WIRE GROUP COLOR DESCRIPTIONS

AE-C11 1698668 WH/RD-14 BK-14

515-AE17 GY-14 200-AE19 BK-14

1 2

133-C285 OR-18 200-C338 BK-18

HVAC 157-2878

MONITOR CIRCUIT. (VIMS) / (CMS) / (EMS) / (OTHER) ENGINE CONTROL CIRCUIT (MASTER ).

200-C331 BK-18

TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. TURN SIGNAL/WIPER/WASHER CIRCUIT.

DASH GROUND

135-C171 BU-18 307-C122 OR-18 308-C74 YL-18 320-C208 OR-18 326-C199 PU-18 413-C33 BR-18 430-C191 BU-18 436-C47 OR-18 604-C78 OR-18 605-C79 YL-18 606-C80 GY-18 611-C32 PU-14 619-C40 GN-14 910-C15 YL-18 962-C368 OR-18 962-C31 OR-18 A307-C129 GY-18 A982-C130 BR-18 G479-C192 WH-18 G480-C169 GN-18 G746-C13 WH-18 G750-C161 BU-18 G755-C151 GY-18 G760-C156 WH-18 G761-C158 YL-18 G762-C159 BR-18 G763-C150 PU-18 G768-C152 GN-18 G850-C29 BU-18 H795-C131 PK-18

1

1

TWISTED WIRES

1

FORWARD HORN RELAY 3E-5239 30 PANEL B AND UPPER CAB

87 87a

30

87 87a

A275-F15 BK-18

32

10A

10A

HORN

10A

10A

24

ECAP

20A

10A

CENTER DASH INDICATOR PANEL

10A

10A

BK-14 BK-14 GN-14 GN-14

123-C95 WH-18

10A

TRANSMISSION ECM/LH BRAKE PEDAL SENSOR

10A

RD-16 WH-16 BK-16

2

TURN SIGNALS/(FWD/REAR FLOOD RELAYS)

10A

9

20A

FWD & SIDE CAB FLOODLAMPS

10A

P

B+

FRONT WIPER MOTOR 135-0611

1

2

TURN SIGNAL SW 128-6839

P-C1 3E3375

P-C2 3E3372

536-P1 538-P2 695-P3 696-P4

1 2 3 4

WH-16 BR-16 OR-16 GN-16

1 2 3 4

2 3 4

538-BR 538-BR

CONN 24

DIMMER SW 2H-1855

1

536-WH

5 6

536-WH

695-OR

C-C88 1552267

696-GN

610-C369 OR-14 619-C40 GN-14 611-C366 PU-14

606-C90 GY-18

W-C1 3E3370 610-W2 OR-14 619-W3 GN-14 611-W1 PU-14

A B C

H

CONN 27 SWITCH GP (205-3950)

C-C85 1552252 962-C31 OR-18 320-C208 OR-18 G750-C161 G755-C151 G768-C152 G760-C156 G761-C158

P-C3 3E5178

G762-C159 BR-18 G763-C150 PU-18

P-C4 3E3384

202-P5 BK-16 322-P6 GY-16

1 2 3 4 5 6 7 8 9 10 11 12

BU-18 GY-18 GN-18 WH-18 YL-18

FORWARD HORN SW 2T-3360

1 2 3 4 5 6 7 8

G750-P7 BU-16 G755-P8 GY-16 G768-P9 GN-16 G760-P10 WH-16 G761-P11 YL-16

PU-20 BK-20 BU-20 GY-20 GN-20 WH-20 YL-20 BR-20

NEUTRAL SW GROUND FORWARD SW REVERSE SW UPSHIFT (NC) UPSHIFT (NO) DOWNSHIFT (NC) DOWNSHIFT (NO)

G762-P12 BR-16 G763-P13 PU-16

C-C75 1552267 164-C231 WH-18 962-C368 OR-18 G746-C13 WH-18

TRANSMISSION SHIFTER SW AS. 145-9994

CONN 23

LH BRAKE PEDAL SENSOR 214-4863

A B C

RD-18 BK-18 YL-18

+V RETURN SIGNAL

C-C76 3E3364

CABLE AS. 156-5537

130-C5 RD-18 604-C78 OR-18

T-C1 1552269 130-T2 RD-18

1 2

STOP LAMP SW 105-6117

604-T1 OR-18

CONN 26

LH BRAKE PEDAL(178-3186) C-C56 1552272 308-C74 YL-18 326-C199 PU-18 307-C122 OR-18 105-C195 RD-18

C-C77 1552267

R YL-16

1 2 3 4

C S B

PU-16 OR-16 BR-16

THROTTLE POSITION SENSOR 204-7949

A B C

RD-18 BK-18 YL-18

G

+V RETURN SIGNAL

A-C1 9W1951

A-C2 3E3382 147-A1 200-A2 944-A3 945-A4

1 2 3 4 5 6

A982-C130 BR-18 H795-C131 PK-18 A307-C129 GY-18

KEY START SW 110-7887

OFF ON ST

A B C D E F G H J

RD-18 BK-18 OR-18 BR-18

SERVICE TOOL CONNECTOR CAP AS. PART NUMBER 180-9900

12 VOLT POWER PORT 117-2311

1 2

F

2

104-C222 YL-18 104-C260 YL-18 118-C202 GY-14 118-C237 GY-18 122-C225 RD-18 122-C240 RD-18 123-C95 WH-18 125-C14 OR-18 126-C37 PK-18 130-C5 RD-18 130-C76 RD-18 139-C277 OR-18 150-C126 OR-18

105-C246 RD-18 105-C195 RD-18 114-C42 RD-18 114-C41 RD-18

200-C418 BK-18 200-C176 BK-14 201-C65 BK-18 251-C67 BK-18 A273-C119 BK-18 A274-C275 BK-18

147-C73 RD-18 170-C86 RD-18 132-C344 RD-18

138-C20 GN-18 113-C245 113-C262 164-C231 164-C281 164-C280

MOTOR

OR-16 BK-16

1 2

SEAT COMPRESSOR XXX-XXXX SEAT GP-SUSP-A (268-1202)

E

PANEL B 147-C34 200-C43 944-C44 945-C45

RD-18 BK-18 OR-18 BR-18 FUSE PANEL/ ELECTRICAL INSTALLATION

TWISTED WIRES 104-C222 YL-18 105-C195 RD-18 108-C8 BU-14 112-C1 PU-4 113-C245 OR-18 114-C41 RD-18 118-C202 GY-14 118-C237 GY-18 122-C225 RD-18 122-C240 RD-18 123-C95 WH-18 124-C439 GN-14 124-C440 GN-14 125-C14 OR-18 126-C37 PK-18 129-C71 BU-18 130-C5 RD-18 130-C76 RD-18 131-C84 BR-18 132-C344 RD-18 133-C285 OR-18 133-C343 OR-18 138-C20 GN-18 139-C277 OR-18 142-C26 BU-18 147-C75 RD-18 150-C126 OR-18 164-C231 WH-18 164-C280 WH-18 164-C281 WH-18 170-C86 RD-18 174-C2 RD-12 200-C43 BK-18 200-C176 BK-14 200-C211 BK-18 200-C212 BK-18 200-C214 BK-18 200-C220 BK-18 200-C418 BK-18 201-C65 BK-18 201-C102 BK-18 201-C224 BK-18 251-C67 BK-18 A273-C119 BK-18 A274-C275 BK-18 A275-C216 BK-18 290-C16 BK-18 291-C100 BK-18 320-C209 OR-18 322-C39 GY-18 410-C242 WH-18 536-C410 WH-18 537-C411 GN-18 608-C81 GN-14 608-C421 GN-14 614-C92 PU-18 615-C217 YL-14 615-C218 YL-18 X615-C433 YL-14 646-C207 OR-18 647-C236 GN-18 661-C233 GN-18 662-C201 YL-18 663-C197 GY-18 691-C107 GY-18 E735-C284 PU-18 944-C28 OR-18 944-C127 OR-18 944-C143 OR-18 944-C282 OR-18 944-C330 OR-18 945-C17 BR-18 945-C108 BR-18 945-C128 BR-18 945-C137 BR-18 945-C364 BR-18

A B C D E

A276-F13 BK-18 876-F27 OR-18 875-F28 BU-18

CHASSIS, XMSN ECM HVAC UNIT AND UPPER CAB

TWISTED WIRES 105-C195 RD-18 118-C237 GY-18 130-C5 RD-18 132-C344 RD-18 133-C343 OR-18 133-C285 OR-18 147-C75 RD-18 164-C231 WH-18 200-C228 BK-14 200-C373 BK-18 201-C348 BK-18 201-C347 BK-18 536-C410 WH-18 537-C411 GN-18 615-C218 YL-18 661-C233 GN-18 662-C201 YL-18 663-C197 GY-18 691-C107 GY-18 944-C28 OR-18 945-C17 BR-18

108-C8 BU-14 125-C14 OR-18 142-C26 BU-18 200-C11 BK-14 200-C21 BK-18 200-C97 BK-18 200-C99 BK-18 H766-C19 YL-18 962-C320 OR-18

567-C178 WH-14 C-C42 8T9834

DASH

+ BATTERY GROUND LOC 1 ACTION ALARM CAT DATA LINK + LOC 5

FUEL LEVEL SENSOR HYD TEMP SENSOR LOC 2 ACTION LAMP CAT DATA LINK MODULE LOAD

OPERATOR SW INPUT FRONT AXLE OIL TEMP SW BRK OIL PRESS REAR AXLE OIL TEMP SW

IMPLEMENT POD

SERVICE 8 VOLT SENSOR SUPPLY MODULE CLOCK

TORQUE CONV OUTLET TEMP HYD OIL LEVEL ALTERNATOR R-TERMINAL

A275-C216 BK-18 A274-C275 BK-18 A273-C119 BK-18 251-C67 BK-18

CAB GROUND 1 200-C313 BK-18 200-C316 BK-18

200-C176 200-C418 200-C211 200-C214 200-C212

BK-14 BK-18 BK-18 BK-18 BK-18

200-C220 BK-18 200-C43 BK-18 200-C418 BK-18 200-C176 BK-14 201-C65 BK-18 251-C67 BK-18 A273-C119 BK-18 A274-C275 BK-18

200-C97 BK-18 200-C99 BK-18 200-C373 BK-18 200-C21 BK-18

XMSN FILTER BYPASS SW CLEAR CLUSTER +V MODULE DATA

962-C320 OR-18 H766-C19 YL-18 113-C245 OR-18 118-C202 GY-14 122-C225 RD-18 122-C240 RD-18 124-C439 GN-14 126-C37 PK-18 131-C84 BR-18 139-C277 OR-18 200-C313 BK-18 200-C316 BK-18 201-C205 BK-18 290-C16 BK-18 291-C100 BK-18 410-C242 WH-18 608-C421 GN-14 615-C217 YL-14 X615-C433 YL-14 646-C207 OR-18 647-C236 GN-18 E735-C284 PU-18 944-C143 OR-18 945-C137 BR-18

HYD FILTER BYPASS SW

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

113-C241 OR-18 201-C103 BK-18 201-C48 BK-18 410-C242 WH-18 944-C141 OR-18 201-C49 BK-18

1

2

1

1

2

113-C248 113-C245 201-C104 201-C115

944-C143 OR-18 944-C144 OR-18

2

447-C64 PK-18 442-C7 GY-18 201-C50 BK-18 411-C243 PK-18 945-C101 BR-18 C414-C244 BU-18

1

945-C137 BR-18 945-C136 BR-18

2

E735-C287 PU-18 G485-C55 BU-18 432-C6 PK-18 G486-C56 GN-18 290-C16 BK-18 K933-C226 GN-18 E708-C247 PK-18

TWISTED WIRES

426-C85 BR-18 291-C100 BK-18 E707-C250 GN-18 C413-C251 YL-18

201-C104 BK-18 E735-C287 PU-18

5

15A

REAR CAB/REAR MACHINE FLOODLAMPS

10A

3

10A

ETHER INJECTION

10A

1

10A

NEUTRAL OVERRIDE/GEAR SELECT SWITCHED BUS

4TH FUNCTION/GRAPPLE

6 C D

C-C43 3E7996

ACTION ALARM CAT DATA LINK + LOCATION CODE 3 COOLANT LVL SENSOR

CAT DATA LINK -

200-C228 BK-14 200-C11 BK-14 COOLANT FLOW SW ENGINE OIL LVL SW LOCATION CODE 2 8V SENSOR SUPPLY

XSMN OIL LVL SW LOCATION CODE 1

133-C343 OR-18 133-C285 OR-18

131-C266 BR-18 131-C84 BR-18 127-C267 OR-12

1

BK-14

6

WH-14 GY-14 GN-14 BU-14

1 2 3 4 5 6 7 8

5 4

RD-16 RD-16 BK-16 WH-16 YL-16 BU-16 BR-16

WIPER B+ WASHER B+ GROUND HIGH LOW PARK WASH UNUSED

RUNNING LAMP SW 108-3320

3

OR-14 BU-14 BR-14 YL-14 GY-14 PK-14 GN-14 PU-14

B2 4 B3

KICKOUT ON/OFF SW 219-9535 PARK

5

ROADING

OFF

A

WORK1 WORK2

B 1 2 3

C-C54 1552273

FRONT INTER WIPER WASHER SW 110-7886

3

1 2 3 4 5 6 7 8

962-C380 OR-18 973-C160 BR-18 977-C162 YL-18 H728-C198 GN-18 H729-C62 WH-18 H730-C163 BR-18

2

1 2 3 4 5 6

BK-16 BK-16 BK-16 BK-16 BK-16 BK-16

LAMP AS. 7G-9730

3 4

1

5 6

AUTO 3

PU-18 PU-18 BK-18 BK-18

SIDE FLOODLAMPS SW 3E-9319 A

EMS MODE SELECT SW 220-8358 A B

201-C205 BK-18 201-C104 BK-18

3

2 MOM

113-C248 201-C115 944-C144 945-C136

E455-C12 BR-18

D

2

AUTO 4

614-C298 614-C296 200-C302 200-C304

614-C291 PU-18 614-C94 PU-18 200-C309 BK-18 200-C313 BK-18 962-C223 OR-18 962-C379 OR-18

C-C61 3E7996

MANUAL

LAMP-MINIATURE 7N-5876

B 3

614-C296 PU-18 614-C437 PU-18 200-C304 BK-18 200-C438 BK-18 E735-C284 PU-18 E735-C287 PU-18

2

AUTO 2 AUTO 1-4

614-C294 614-C295 200-C306 200-C305 962-C278 962-C325

614-C437 PU-18 614-C295 PU-18 200-C305 BK-18 200-C438 BK-18 X615-C433 YL-14

PU-18 PU-18 BK-18 BK-18 OR-18 OR-18

NEUTRALIZER OVERRIDE SW 219-9530

RIDE CONTROL SW 219-9531

C-C57 1552273 962-C278 OR-18 X972-C153 GN-18 X973-C157 BU-18 X974-C165 BR-18

X615-C434 YL-14

N-C1 3E3382 1 2 3 4 5 6

962-C379 OR-18 X962-N1 BK-18

HARNESS ASSEMBLIES IDENT PART NUMBER

A

A ON

B

1

B

1

3

2

MOM

3

2 OFF

720-C164 PU-18

A AE AF C E F GA G J K L M N P R T W

4

5

C-C99 3E7996

C-C50 3E7996

C-C62 3E7996

6 AUTO

C-C60 3E7996

OR-18 BK-18 OR-18 BR-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

113-C248 OR-18 201-C116 BK-18 A487-C147 PU-18 944-C144 OR-18 201-C118 BK-18 E452-C166 WH-18

1

2

201-C115 BK-18 201-C117 BK-18

TWISTED WIRES 945-C136 BR-18

A497-C170 YL-18 C468-C172 BU-18 201-C120 BK-18

201-C133 BK-18

2

T800-C173 OR-18

425-C175 PK-18 201-C132 BK-18

PK BK

1 2

197-4845 157-2500 241-7692 256-3503 256-3506 256-3504 241-7693 228-6087 256-3507 256-3507 256-3508 256-3508 256-3566 156-5537 256-3505 146-1892 121-8039

V V V V V V V V V -

00 00 00 02 00 00 01 00 01 01 01 01 00 00 00 01 01

LOC

NOTE

F-3 K15 K16 C-9 L-15 E-16 L-16 L-15 A-3 L-3 A-18 L-18 C-5 H-3 L-14 G-2 H-1

HARNESS AS. HARNESS AS. HARNESS AS. HARNESS AS. HARNESS AS. HARNESS AS. HARNESS AS. HARNESS AS. HARNESS AS. HARNESS AS. HARNESS AS. HARNESS AS. HARNESS AS. CABLE AS. HARNESS AS. HARNESS AS. HARNESS AS.

(SERVICE TOOL) (HVAC) (HVAC) (MAIN CAB) (HVAC) (DATA LOGGER VIMS) (HVAC) (IMP CONTROLS HMU) (FLOODLAMPS FR RH) (FLOODLAMPS FR LH) (FLOODLAMPS RR RH) (FLOODLAMPS RR LH) (VARIABLE SHIFT CONTROL JUMPER) (WHEEL GP STEERING) (HVAC TO CAB) (LH PEDAL STOP LAMP SWITCH) (DIMMER SWITCH)

DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS

2

NOTE A: WIRE 135-E10 IS ADDED TO CONNECTOR AE-C1

200-C430 BK-14 615-C420 YL-14 X615-C436 YL-14

200-C111 BK-12 200-C106 BK-18 200-C105 BK-18

J-C1 1552269 615-J6 YL-14 200-J2 BK-14

615-C217 YL-14

UPPER CAB GROUND

200-C427 BK-14 X615-C434 YL-14

A487-C147 PU-18 201-C117 BK-18

1

1

C-C96 1134630

2

615-C419 YL-14 200-C428 BK-14

2

1

J-C4 1552272 615-J5 YL-14 200-J1 BK-14 X615-J8 YL-14 200-J4 BK-14

200-C429 BK-14

1 2 3 4

X615-C435 YL-14

CONN 20

2

1 2

FLOOD LAMP FRONT RH 1 219-6485

1 2

FLOOD LAMP FRONT RH 2 219-6485

1 2

FLOOD LAMP SIDE RH 219-6487

J-C2 1552269 1

2

1

2

615-J7 YL-14 200-J3 BK-14 J-C3 1552269

A

112-C1 PU-4 112-C270 PU-14

15A

124-C239 GN-14

HVAC BREAKER 6T-3643 15A

1

2

124-C439 GN-14 124-C440 GN-14

CHASSIS, TRANSMISSION ECM HVAC UNIT, UPPER CAB

108-C8 BU-14

PANEL B FUSE PANEL/ELECTRICAL INSTALLATION AND CAB GROUND

THIS SCHEMATIC IS FOR THE 980G SERIES ll WHEEL LOADER

CAB FORWARD AND SIDE FLOODLAMPS

PART NUMBER: 254-2138, CHANGE: 00

DASH

FUSE PANEL/ELECTRICAL INSTALLATION

15

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

CAB DOME LAMPS/ REAR FLOODLAMPS

14

13

12

11

10

9

8

7

C

B

DESIGN CONTROL V187

1

1

ENGINE SHUTDOWN ALARM 3E-6328 C-C40 1552269

VER CHG

WITH PILOT CONTROLLED IMPLEMENTS HMU STEERING AND ELECTRONIC ENGINE CONTROL

2

1

134-C268 YL-14 129-C71 BU-18

118-C322 GY-18 118-C357 GY-18 200-C316 BK-18 502-C253 OR-18 501-C257 GN-18 500-C252 BR-18 506-C10 PU-18

C-C78 1552264 131-C84 BR-18 102-C69 BU-14 139-C277 OR-18 646-C207 OR-18 617-C83 BR-18 610-C369 OR-14 647-C236 GN-18 614-C370 PU-18

AUTO MANUAL GEAR SELECT SW 201-7952

EMS III-II 154-7443

142-C26 BU-18

RD-14 BK-14 BR-14

C-C52 1552264

HVAC BLOWER SPEED SELECTOR SW 157-1361

C-C41 8T9834

OR-18 OR-18 WH-18 WH-18 WH-18

A B C

TWISTED WIRES

+ BATTERY GROUND

CAB GROUND 2

A525-C258 GN-18 A524-C188 BR-18 A523-C186 PU-18

521-C124 YL-18

A/C

2

HVAC TEMPERATURE SELECT POT 127-4540

C-C51 1552267

CONN 19

EMS III ECM 154-7443 PANEL B UPPER CAB

567-C174 WH-14 567-C178 WH-14

4

5

B1

567-C174 WH-14

BR-14

113-C245 OR-18 290-C16 BK-18 291-C100 BK-18 403-C123 GN-18 410-C242 WH-18 411-C243 PK-18 C413-C251 YL-18 426-C85 BR-18 432-C6 PK-18 442-C7 GY-18 443-C18 YL-18 447-C64 PK-18 496-C9 WH-18 C414-C244 BU-18 E455-C12 BR-18 G485-C55 BU-18 G486-C56 GN-18 E707-C250 GN-18 E708-C247 PK-18 K933-C226 GN-18 944-C143 OR-18 945-C137 BR-18

443-C18 YL-18 496-C9 WH-18 403-C123 GN-18

1

1 2 3 4 5 6

517-C183 BU-14 C547-C441 OR-14 516-C182 GN-14 515-C181 GY-14

OR-18 OR-18 BK-18 BK-18

HEAT

3

C-C100 1552273

201-C205 BK-18 201-C347 BK-18 201-C348 BK-18 201-C65 BK-18 201-C224 BK-18 201-C102 BK-18

B 2

124-C234 GN-14 124-C439 GN-14 614-C298 PU-18 614-C299 PU-18 200-C301 BK-18 200-C302 BK-18

CAP AS. PART NUMBER 8D-9537

1

A

124-C234 GN-14

SERVICE TOOL CONNECTOR

CONN 16

105-C195 RD-18 108-C8 BU-14 113-C245 OR-18 118-C202 GY-14 118-C237 GY-18 122-C225 RD-18 122-C240 RD-18 124-C439 GN-14 125-C14 OR-18 126-C37 PK-18 130-C5 RD-18 131-C84 BR-18 132-C344 RD-18 133-C285 OR-18 133-C343 OR-18 139-C277 OR-18 142-C26 BU-18 147-C75 RD-18 164-C231 WH-18 290-C16 BK-18 291-C100 BK-18 410-C242 WH-18 536-C410 WH-18 537-C411 GN-18 608-C421 GN-14 615-C217 YL-14 615-C218 YL-18 X615-C433 YL-14 646-C207 OR-18 647-C236 GN-18 661-C233 GN-18 662-C201 YL-18 663-C197 GY-18 691-C107 GY-18 E735-C284 PU-18 944-C28 OR-18 944-C143 OR-18 945-C17 BR-18 945-C137 BR-18

HEAT A/C SELECTOR SW 165-5963

614-C371 PU-18 614-C299 PU-18 200-C301 BK-18

F-C3 3E5136

SPARE

608-C422 GN-14 200-C425 BK-14

16

H

T°

BK-16 GY-16 BR-16 OR-16

9W-0335

SEAT BREAKER 6T-3643

17

2

605-C89 YL-18

CONN 6

18

MOTOR

HEATER ELEMENT

C-C7 1552269 108-C8 BU-14 200-C11 BK-14

7

10A

10A

C-C30 1886253

11

10A

SPARE

126-C37 PK-18

13

10A

LH/RH DASH INDICATOR PANELS

10A

AXLE OIL COOLERS

4

15

10A

ENGINE ECM ADEMIII

6

17

EMS ECM/(QUAD GAGE/SPD/TACH BACKLIGHTS)

10A

MSS/PRODUCT LINK

8

19

10A

PAYLOAD CONTROL SYSTEM

FRONT WIPER/WASH

12

21

10A

CIGAR LIGHTER

18

23

10A

PRODUCT LINK

SPARE

22

25

10A

LH TAIL AND CLEARANCE LAMPS

1

FLOOD LAMP REAR RH 219-6485

1

SPARE

1

608-L1 GN-14 200-L2 BK-14

OR-12 OR-18 BK-18 YL-12

27

10A

STOP LAMPS/(ATTCH BACKUP ALARM/LAMPS)

26

29

10A

SPARE

28

31

KEY START SW/MSS

C-C98 1134630 1 2 3 4

85

127-C267 646-C207 200-C212 615-C219

1 5 2 4

10A

DOME LAMPS

30

FUSE PART NUMBERS 10 AMP (9W-1442) 15 AMP (9W-1441) 20 AMP (9W-1446)

L-C2 1552272

L-C1 1552269

C-C5 9X1054 86

174-C2 RD-12 UNSWITCHED BUS

112-C3 PU-14

1 2

85

F-C1 1471445 J2 A275-F12 BK-18 A275-F14 BK-18 A275-F16 BK-18

SPARE

200-C105 BK-18

86

TWISTED WIRE

150-C126 OR-18

A

2

322-C39 GY-18 114-C42 RD-18 320-C209 OR-18 200-C211 BK-18

A276-F13 BK-18

10

A C B

1

C-C13 9X1054 1 5 2 4

FWD & SIDE CAB FLOODLAMPS RELAY 3E-5239

104-C222 YL-18 104-C260 YL-18

122-C225 RD-18

85

YL-14 GN-18 BK-18 GN-14

147-C73 RD-18 147-C75 RD-18 147-C34 RD-18 142-C26 BU-18 138-C20 GN-18 133-C343 OR-18 133-C285 OR-18 132-C344 RD-18 131-C84 BR-18 129-C71 BU-18 124-C440 GN-14 124-C439 GN-14 114-C41 RD-18 113-C245 OR-18 112-C1 PU-4 108-C8 BU-14 105-C195 RD-18 104-C260 YL-18

TWISTED WIRES

ECM MOUNT BOLT

RH DOME LAMP 3E-6389

134-C268 647-C236 200-C220 608-C185

1 5 2 4

86

2

944-C143 OR-18 944-C44 OR-18 944-C330 OR-18 944-C282 OR-18 944-C127 OR-18 944-C28 OR-18 E735-C284 PU-18 691-C107 GY-18 663-C197 GY-18 662-C201 YL-18 661-C233 GN-18 647-C236 GN-18 646-C207 OR-18 X615-C433 YL-14 615-C218 YL-18 615-C217 YL-14 614-C92 PU-18 608-C421 GN-14 608-C81 GN-14 537-C411 GN-18 536-C410 WH-18 410-C242 WH-18 322-C39 GY-18 320-C209 OR-18 291-C100 BK-18 290-C16 BK-18 A275-C216 BK-18 201-C224 BK-18 201-C102 BK-18 200-C220 BK-18 200-C214 BK-18 200-C212 BK-18 200-C211 BK-18 174-C2 RD-12 170-C86 RD-18 164-C281 WH-18 164-C280 WH-18 164-C231 WH-18

875-F28 BU-18 876-F27 OR-18

SPARE

C-C18 1552267

C-C29 9X1054

87 87a

125-C14 OR-18

BK-18 GY-18 BR-18 OR-18

GND

GN-16

BK-18 PU-18 BK-18 PU-18

30

2

200-C332 118-C237 500-C252 502-C253

L 4 1 2 6 3 5

200-C306 614-C294 200-C309 614-C291

REAR CAB MACH FLOODLAMPS RELAY 3E-5239

14

BK-14 GN-14 RD-18 BK-18

200-C214 BK-18 614-C92 PU-18 113-C262 OR-18 662-C201 YL-18 661-C233 GN-18 663-C197 GY-18

1 2 3 4 5 6

1

SPARE

200-C426 608-C423 122-C240 200-C106

691-C107 GY-18 131-C266 BR-18

DIMMER CONTROL 103-5526

16

2

290-C16 BK-18 291-C100 BK-18 E735-C284 PU-18 201-C102 BK-18

C-C12 1552269

GROUND LIGHTS + BATTERY SPEEDOMETER LAMP TACHOMETER LAMP GAGE LAMP

118-C237 GY-18 118-C202 GY-14

1

2

C-C16 1552273

SPARE

2

1

C-C11 1965330 1 2 3 4

1 2

139-C277 OR-18

I

C-C10 1552273

126-C37 PK-18 200-C313 BK-18 614-C94 PU-18 E701-C256 PK-18 E702-C255 OR-18 720-C164 PU-18 G766-C154 GN-18 H766-C19 YL-18 G767-C155 WH-18 962-C223 OR-18

C-C4 1552272 SERVICE MODE PLUG

ARC SUPPRESSOR 189-3158

2

C-C71 3T3158

945-C128 BR-18 945-C108 BR-18 945-C364 BR-18 945-C17 BR-18 945-C45 BR-18 945-C137 BR-18

944-C145 OR-18

410-C242 WH-18 201-C224 BK-18

1 2

BK-18 BK-18

A275-F16 BK-18 105-F25 RD-18

20

1

C-C9 1552269

CONN 10

130-C76 RD-18 130-C5 RD-18

GY-18 BK-18 GY-18 BK-18

501-C257 GN-18

BR-18 GN-18 BK-18 PU-18 PU-18

C-C94 1552272 536-C412 WH-18 538-C413 BR-18 605-C87 YL-18 606-C88 GY-18

2

1

2

STEERING GROUP

2

1

1

DASH ACTION ALARM 3E-6328

122-C240 RD-18 122-C225 RD-18

1

2

945-C138 BR-18

104-F21 YL-18

2

536-C410 WH-18 538-C363 BR-18 605-C79 YL-18 606-C80 GY-18

105-C195 RD-18 135-C171 BU-18 147-C75 RD-18 200-C189 BK-18 200-C327 BK-18 200-C373 BK-18 307-C122 OR-18 308-C74 YL-18 320-C208 OR-18 326-C199 PU-18 536-C410 WH-18 537-C411 GN-18 605-C79 YL-18 606-C80 GY-18 614-C370 PU-18 614-C371 PU-18 691-C107 GY-18 G750-C161 BU-18 G755-C151 GY-18 G760-C156 WH-18 G761-C158 YL-18 G762-C159 BR-18 G763-C150 PU-18 G768-C152 GN-18 944-C28 OR-18 945-C17 BR-18 962-C31 OR-18

5

C-C79 3E7996 538-C414 537-C411 200-C189 614-C370 614-C371

PANEL LAMP 6 7N-5876 1

C-C70 3T3158

6

536-C415 WH-18

C-C90 7T5957

200-C427 BK-14

G850-C29 BU-18 104-C222 YL-18 170-C86 RD-18 A274-C275 BK-18 945-C364 BR-18 944-C330 OR-18

605-C89 YL-18 606-C90 GY-18 538-C363 BR-18

663-C345 200-C331 663-C346 200-C335

B 2

4

BK-18 WH-18 GN-18 BR-18 GY-18 PU-18 PU-18

135-C171 BU-18 200-C373 BK-18

200-C424 BK-14 200-C106 BK-18 200-C105 BK-18

443-C18 YL-18

STRAP

538-C363 BR-18 605-C89 YL-18 606-C90 GY-18

FORWARD HORN SW 2 170-1821

BK-18 BK-18

1 2

X972-C153 GN-18 X973-C157 BU-18 X974-C165 BR-18 962-C278 OR-18

430-C191 BU-18 G479-C192 WH-18

VIMS SERVICE PORT COMMON TWISTED WIRES

200-C189 536-C415 537-C411 538-C414 691-C107 614-C370 614-C371

+V DISPLAY GROUND CLOCK DATA LOAD HARNESS CODE

OR-18 BK-18 GN-18 WH-18 YL-18 BU-18

TWISTED WIRES

608-C421 GN-14 122-C240 RD-18 122-C225 RD-18

B

150-C126 OR-18 944-C127 OR-18 945-C128 BR-18 A307-C129 GY-18 A982-C130 BR-18 H795-C131 PK-18

G-C5 1552269 320-G15 OR-18 200-G16 BK-18

125-C14 OR-18 200-C21 BK-18

2

1

2

C-C69 3T3158

PANEL LAMP 7 7N-5876

3

691-C107 GY-18

1

QUAD GAGE 166-6928 1 2 3 4 5 6

A

IMPL DETENT OVERRIDE LIMIT SW 7X-1886

700-G14 PK-16

24 VOLT CIGAR LIGHTER

1

105-C195 RD-18 118-C237 GY-18 130-C5 RD-18 132-C344 RD-18 133-C285 OR-18 133-C343 OR-18 135-C171 BU-18 147-C75 RD-18 164-C231 WH-18 200-C373 BK-18 201-C347 BK-18 201-C348 BK-18 307-C122 OR-18 A307-C129 GY-18 308-C74 YL-18 320-C208 OR-18 326-C199 PU-18 411-C243 PK-18 413-C33 BR-18 430-C191 BU-18 436-C47 OR-18 G479-C192 WH-18 G480-C169 GN-18 500-C252 BR-18 501-C257 GN-18 502-C253 OR-18 536-C410 WH-18 537-C411 GN-18 604-C78 OR-18 605-C79 YL-18 606-C80 GY-18 610-C369 OR-14 614-C370 PU-18 614-C371 PU-18 615-C218 YL-18 619-C40 GN-14 661-C233 GN-18 662-C201 YL-18 691-C107 GY-18 E701-C256 PK-18 E702-C255 OR-18 G746-C13 WH-18 G750-C161 BU-18 G755-C151 GY-18 G760-C156 WH-18 G761-C158 YL-18 G762-C159 BR-18 G763-C150 PU-18 G768-C152 GN-18 H795-C131 PK-18 G850-C29 BU-18 910-C15 YL-18 944-C28 OR-18 945-C17 BR-18 962-C31 OR-18 962-C368 OR-18 A982-C130 BR-18

GN-18 BK-18 YL-18 BK-18

HAZARD LAMP SW 112--6167

691-C113 GY-18

2

CONN 22

CONN 17

537-C411 GN-18

E708-C354 PK-18 E708-C359 PK-18

PANEL LAMP 3 7N-5876 1

H766-G8 YL-16

X615-C434 YL-14 615-C217 YL-14

CONN 1 CONNECTS TO CH-C1 ON THE CHASSIS AND ENGINE DIAGRAM FOR PART NUMBERS SEE THE TITLE BLOCK

403-C123 GN-18 521-C124 YL-18 522-C125 WH-18

1

2

E707-C356 GN-18 E707-C355 GN-18

CONN 21

962-C380 OR-18 H728-C198 GN-18 H729-C62 WH-18 H730-C163 BR-18 973-C160 BR-18 977-C162 YL-18

C

FLASHER 108-0358

ELECTRO-MAGNET 109-1739 (4)

102-C69 BU-14 131-C84 BR-18 139-C277 OR-18 610-C369 OR-14 614-C370 PU-18 617-C83 BR-18 646-C207 OR-18 647-C236 GN-18

130-C76 RD-18 326-C199 PU-18 450-C149 YL-18

536-C410 WH-18

975-G10 WH-18 761-G11 GY-18 975-G12 WH-18 H766-G8 YL-16 700-G14 PK-16 320-G15 OR-18 200-G16 BK-18

1

C414-C352 BU-18 C414-C353 BU-18

OR-18

C-C35 1835785

CONN 11

1 2 3 4 5 6 7 8 9 10 11 12

2

RD RD

OR-18

426-C85 BR-18

VIMS SERVICE PORT TRANSMIT VIMS SERVICE PORT RECEIVE

1

617-C83 BR-18 619-C40 GN-14 700-C24 PK-18 720-C164 PU-18 H728-C198 GN-18 H729-C62 WH-18 H730-C163 BR-18 G746-C13 WH-18 G750-C161 BU-18 751-C61 GN-18 752-C52 YL-18 754-C109 BU-18 755-C63 OR-18 G755-C151 GY-18 G760-C156 WH-18 761-C60 GY-18 G761-C158 YL-18 762-C23 YL-18 G762-C159 BR-18 G763-C150 PU-18 G764-C140 PK-18 F766-C249 WH-18 G766-C154 GN-18 G767-C155 WH-18 G768-C152 GN-18 F781-C38 BR-18 H795-C131 PK-18 T800-C173 OR-18 G850-C29 BU-18 E900-C114 WH-18 E901-C112 GN-18 900-C110 PU-18 901-C66 WH-18 910-C15 YL-18 K933-C226 GN-18 N939-C135 GN-18 944-C127 OR-18 944-C282 OR-18 944-C330 OR-18 945-C108 BR-18 945-C128 BR-18 945-C364 BR-18 973-C160 BR-18 976-C139 OR-18 977-C162 YL-18 A982-C130 BR-18 962-C30 OR-18 962-C31 OR-18 962-C4 OR-18 962-C368 OR-18 962-C58 OR-18 962-C59 OR-18 975-C22 WH-18 975-C27 WH-18 975-C121 WH-18 975-C53 WH-18 975-C167 WH-18 975-C54 WH-18 975-C46 WH-18 975-C70 WH-18 G948-C25 BR-18 G948-C265 BR-18 G948-C168 BR-18 X972-C153 GN-18 X973-C157 BU-18 X974-C165 BR-18

321-C148 BR-18 604-C78 OR-18 605-C79 YL-18 606-C80 GY-18 608-C81 GN-14 614-C82 PU-18 617-C83 BR-18 975-C167 WH-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

2

975-C53 WH-18 761-C60 GY-18 975-C54 WH-18 H766-C19 YL-18 700-C24 PK-18 320-C96 OR-18 200-C97 BK-18 614-C98 PU-18 200-C99 BK-18 142-C26 BU-18

G-C2 3E5179

2

1

147-C75 RD-18 200-C327 BK-18 944-C28 OR-18 945-C17 BR-18

411-C243 PK-18 C413-C251 YL-18 C414-C244 BU-18 500-C252 BR-18 501-C257 GN-18 502-C253 OR-18 610-C369 OR-14 614-C370 PU-18 614-C371 PU-18 E701-C256 PK-18 E702-C255 OR-18 E707-C250 GN-18 E708-C247 PK-18

1

FUSE PANEL/ ELECTRICAL INSTALLATION

C-C36 1552252

1

C413-C350 YL-18 C413-C351 YL-18

+V DISPLAY GROUND CLOCK DATA LOAD HARNESS CODE

C-C15 1552273

RD RD

118-C357 GY-18 118-C322 GY-18 200-C316 BK-18 500-C252 BR-18 501-C257 GN-18 502-C253 OR-18 506-C10 PU-18 A523-C186 PU-18 A524-C188 BR-18 A525-C258 GN-18

306-C134 GN-18 308-C74 YL-18

CONN 18

2

OR-18 BK-18 GN-18 WH-18 YL-18 BU-18

C-C68 3T3158

E707-C356 GN-18 201-C347 BK-18 E708-C354 PK-18 C413-C350 YL-18 C414-C352 BU-18

C-C47 1552273

515-C181 GY-14 516-C182 GN-14 517-C183 BU-14 521-C124 YL-18 C547-C441 OR-14 614-C371 PU-18 E735-C284 PU-18

129-C71 BU-18

FUSE PANEL/ELECTRICAL INSTALLATION, CAB GROUND

1

663-C346 GY-18 663-C345 GY-18

FLOAT ELECTRO-MAGNET

113-C245 OR-18 118-C202 GY-14 124-C439 GN-14 126-C37 PK-18 131-C84 BR-18 139-C277 OR-18 200-C316 BK-18 200-C313 BK-18 201-C205 BK-18 290-C16 BK-18 291-C100 BK-18 410-C242 WH-18 X615-C433 YL-14 X615-C434 YL-14 646-C207 OR-18 647-C236 GN-18 E735-C284 PU-18 H766-C19 YL-18 944-C143 OR-18 945-C137 BR-18 962-C320 OR-18

102-C69 BU-14

105-F24 RD-18 A275-F14 BK-18

YL-18 BR-18 OR-18 RD-18

E708-C247 PK-18

2

661-C233 200-C333 662-C201 200-C336

POSITIONER ELECTRO-MAGNET RD RD

124-C439 GN-14 201-C205 BK-18

CONN 3 CONNECT TO CJ-C6 ON THE CHASSIS AND ENGINE DIAGRAM FOR PART NUMBERS SEE THE TITLE BLOCK

N939-C135 GN-18

104-C222 YL-18 112-C1 PU-4 114-C41 RD-18 123-C95 WH-18 124-C440 GN-14 129-C71 BU-18 130-C76 RD-18 138-C20 GN-18 150-C126 OR-18 164-C280 WH-18 164-C281 WH-18 170-C86 RD-18 174-C2 RD-12 200-C176 BK-14 200-C418 BK-18 201-C65 BK-18 251-C67 BK-18 A273-C119 BK-18 A274-C275 BK-18 320-C209 OR-18 322-C39 GY-18 608-C81 GN-14 614-C92 PU-18 944-C330 OR-18 944-C127 OR-18 944-C282 OR-18 945-C128 BR-18 945-C108 BR-18 945-C364 BR-18

2

104-C260 945-C138 944-C145 105-C246

LIFT RD RD

4 5 3 6 2 7 1 8

X615-C433 YL-14 X615-C434 YL-14

D

123-C95 WH-18 201-C65 BK-18 417-C146 GY-18 447-C64 PK-18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

1

YL-18 BR-18 OR-18 RD-18

108-C8 BU-14 125-C14 OR-18 142-C26 BU-18 200-C97 BK-18 200-C99 BK-18 200-C11 BK-14 200-C21 BK-18 H766-C19 YL-18 962-C320 OR-18

G948-G13 BR-18 G948-G17 BR-18

122-C225 RD-18 122-C240 RD-18 608-C421 GN-14 615-C217 YL-14 X615-C434 YL-14

C-C1 9X1343 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

GROUND BATTERY +

105-F26 RD-18 105-F24 RD-18 105-F25 RD-18

104-F21 945-F17 944-F19 105-F23

G948-C25 BR-18 G948-C168 BR-18

113-C245 OR-18 290-C16 BK-18 291-C100 BK-18 403-C123 GN-18 410-C242 WH-18 411-C243 PK-18 426-C85 BR-18 432-C6 PK-18 442-C7 GY-18 443-C18 YL-18 496-C9 WH-18 447-C64 PK-18 944-C143 OR-18 945-C137 BR-18 C413-C251 YL-18 C414-C244 BU-18 E455-C12 BR-18 E707-C250 GN-18 E708-C247 PK-18 G485-C55 BU-18 G486-C56 GN-18 K933-C226 GN-18

G485-C55 BU-18 G486-C56 GN-18

PANEL B AND UPPER CAB

945-F17 BR-18 944-F19 OR-18

A275-C216 BK-18

G-C4 1552264 975-G1 WH-18 G948-G13 BR-18 961-G3 BR-18 975-G2 WH-18 975-G10 WH-18 761-G11 GY-18 G948-G17 BR-18 975-G12 WH-18

201-C133 BK-18 425-C175 PK-18 A497-C170 YL-18 C468-C172 BU-18 E452-C166 WH-18 T800-C173 OR-18

761-C60 GY-18

KEY SWITCH INPUT

A275-F12 BK-18

F781-G5 BR-18 962-G6 OR-18

1

976-C139 OR-18

2

IMPLEMENT POD

1 2 3 4 5 6 7 8 9 10 11 12

F781-C38 BR-18 962-C320 OR-18

TWISTED WIRES

C-C27 1552252

GY-18 GY-18

1

BATTERY + GROUND

F-C4 3E5179

TWISTED WIRES

TILT POSITIONER ELECTRO-MAGNET

E707-C250 GN-18

1

611-C366 PU-14 611-C367 PU-18

1 2 3 4 5 6

PANEL LAMP 4 7N-5876

118-C322 118-C357 102-C69 BU-14 113-C245 OR-18 124-C439 GN-14 126-C37 PK-18 131-C84 BR-18 139-C277 OR-18 200-C313 BK-18 200-C316 BK-18 201-C133 BK-18 201-C205 BK-18 290-C16 BK-18 291-C100 BK-18 403-C123 GN-18 410-C242 WH-18 411-C243 PK-18 C413-C251 YL-18 C414-C244 BU-18 425-C175 PK-18 426-C85 BR-18 432-C6 PK-18 442-C7 GY-18 443-C18 YL-18 447-C64 PK-18 E452-C166 WH-18 E455-C12 BR-18 C468-C172 BU-18 G485-C55 BU-18 G486-C56 GN-18 496-C9 WH-18 A497-C170 YL-18 500-C252 BR-18 501-C257 GN-18 502-C253 OR-18 506-C10 PU-18 515-C181 GY-14 516-C182 GN-14 517-C183 BU-14 521-C124 YL-18 A523-C186 PU-18 A524-C188 BR-18 A525-C258 GN-18 C547-C441 OR-14 610-C369 OR-14 614-C94 PU-18 614-C370 PU-18 614-C371 PU-18 X615-C433 YL-14 X615-C434 YL-14 617-C83 BR-18 646-C207 OR-18 647-C236 GN-18 E701-C256 PK-18 E702-C255 OR-18 E707-C250 GN-18 E708-C247 PK-18 720-C164 PU-18 H728-C198 GN-18 H729-C62 WH-18 H730-C163 BR-18 E735-C284 PU-18 G766-C154 GN-18 H766-C19 YL-18 G767-C155 WH-18 T800-C173 OR-18 K933-C226 GN-18 944-C143 OR-18 945-C137 BR-18 962-C223 962-C30 OR-18 962-C380 962-C320 OR-18 X972-C153 GN-18 973-C160 BR-18 X973-C157 BU-18 X974-C165 BR-18 977-C162 YL-18

762-C23 YL-18 F766-C249 WH-18 114-C41 RD-18 138-C20 GN-18 251-C67 BK-18 200-C418 BK-18 322-C39 GY-18

CAT DATA LINK CAT DATA LINK +

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

PILOT VALVE GROUP 152-6480 IMPLEMENT DETENTS

AUXILLARY ELECTRO-MAGNET

C414-C244 BU-18

2

E707-C355 GN-18 201-C348 BK-18 E708-C359 PK-18 C413-C351 YL-18 C414-C353 BU-18

J

TACH SPEEDOMETER 190-3730

C-C14 1552273

411-C243 PK-18 C413-C251 YL-18 C414-C244 BU-18 500-C252 BR-18 501-C257 GN-18 502-C253 OR-18 610-C369 OR-14 614-C370 PU-18 614-C371 PU-18 E701-C256 PK-18 E702-C255 OR-18 E707-C250 GN-18 E708-C247 PK-18

PANEL B UPPER CAB

975-G1 WH-18 975-G2 WH-18 961-G3 BR-18

1 2 3 4 5 6 7 8 9 10 11 12

C413-C251 YL-18

1

BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18

606-C90 GY-18

118-C202 GY-14

E455-C12 BR-18 G764-C140 PK-18 K933-C226 GN-18 484-C142 YL-18

BATTERY + GROUND

DASH

F-C2 1607689 J1 105-F26 RD-18 A275-F15 BK-18

G-C1 1907612

102-C69 BU-14 201-C133 BK-18 403-C123 GN-18 425-C175 PK-18 426-C85 BR-18 432-C6 PK-18 442-C7 GY-18 443-C18 YL-18 447-C64 PK-18 E452-C166 WH-18 E455-C12 BR-18 C468-C172 BU-18 G485-C55 BU-18 G486-C56 GN-18 496-C9 WH-18 A497-C170 YL-18 506-C10 PU-18 515-C181 GY-14 516-C182 GN-14 517-C183 BU-14 521-C124 YL-18 A523-C186 PU-18 A524-C188 BR-18 A525-C258 GN-18 C547-C441 OR-14 614-C94 PU-18 617-C83 BR-18 720-C164 PU-18 H728-C198 GN-18 H729-C62 WH-18 H730-C163 BR-18 G766-C154 GN-18 G767-C155 WH-18 T800-C173 OR-18 K933-C226 GN-18 962-C30 OR-18 X972-C153 GN-18 X973-C157 BU-18 973-C160 BR-18 X974-C165 BR-18 977-C162 YL-18

496-C9 WH-18 506-C10 PU-18

DATA LOGGER ECM 160-4891

975-C22 WH-18 975-C27 WH-18 762-C23 YL-18

G-C6 3E3382 1 2 3 4 5 6

F781-G5 BR-18

FUSE PANEL/ELECTRICAL INSTALLATION

608-C81 GN-14 608-C421 GN-14

432-C6 PK-18 442-C7 GY-18

G-C3 1552273 962-G6 OR-18

C-C32 1552253

X615-C433 YL-14 615-C217 YL-14 615-C218 YL-18

E

419-C283 YL-18

102-C69 BU-14 201-C133 BK-18 403-C123 GN-18 425-C175 PK-18 426-C85 BR-18 432-C6 PK-18 442-C7 GY-18 443-C18 YL-18 447-C64 PK-18 E452-C166 WH-18 E455-C12 BR-18 C468-C172 BU-18 G485-C55 BU-18 G486-C56 GN-18 496-C9 WH-18 A497-C170 YL-18 506-C10 PU-18 515-C181 GY-14 516-C182 GN-14 517-C183 BU-14 521-C124 YL-18 A523-C186 PU-18 A524-C188 BR-18 A525-C258 GN-18 C547-C441 OR-14 614-C94 PU-18 617-C83 BR-18 720-C164 PU-18 H728-C198 GN-18 H729-C62 WH-18 H730-C163 BR-18 G766-C154 GN-18 G767-C155 WH-18 T800-C173 OR-18 962-C30 OR-18 K933-C226 GN-18 X972-C153 GN-18 973-C160 BR-18 X973-C157 BU-18 X974-C165 BR-18 977-C162 YL-18

CHASSIS, XMSN ECM HVAC AND UPPER CAB

IMPLEMENT POD

320-C96 OR-18 614-C98 PU-18 700-C24 PK-18 761-C60 GY-18 762-C23 YL-18 F781-C38 BR-18 G948-C25 BR-18 G948-C168 BR-18 975-C22 WH-18 975-C27 WH-18 975-C53 WH-18 975-C54 WH-18

663-C197 GY-18

105-C195 RD-18 118-C237 GY-18 130-C5 RD-18 132-C344 RD-18 133-C285 OR-18 133-C343 OR-18 147-C75 RD-18 164-C231 WH-18 200-C228 BK-14 200-C373 BK-18 201-C347 BK-18 201-C348 BK-18 536-C410 WH-18 537-C411 GN-18 615-C218 YL-18 661-C233 GN-18 662-C201 YL-18 663-C197 GY-18 691-C107 GY-18 944-C28 OR-18 945-C17 BR-18

TRANSMISSION ECM

1

CONN 4 CONNECT TO CJ-C4 ON THE CHASSIS AND ENGINE DIAGRAM FOR PART NUMBERS SEE THE TITLE BLOCK

962-C4 OR-18

200-C332 200-C336 200-C333 200-C335 200-C337 200-C338 200-C339

1

FUSE PANEL/ELECTRICAL INSTALLATION, CAB GROUND

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

200-C189 BK-18 200-C327 BK-18

200-C228 BK-14

118-C237 GY-18 130-C5 RD-18 132-C344 RD-18 133-C285 OR-18 133-C343 OR-18 164-C231 WH-18 200-C331 BK-18 200-C332 BK-18 200-C333 BK-18 200-C335 BK-18 200-C336 BK-18 200-C337 BK-18 200-C338 BK-18 200-C339 BK-18 201-C347 BK-18 201-C348 BK-18 A307-C129 GY-18 411-C243 PK-18 413-C33 BR-18 C413-C350 YL-18 C413-C351 YL-18 C414-C352 BU-18 C414-C353 BU-18 430-C191 BU-18 436-C47 OR-18 G479-C192 WH-18 G480-C169 GN-18 500-C252 BR-18 501-C257 GN-18 502-C253 OR-18 604-C78 OR-18 610-C369 OR-14 611-C366 PU-14 611-C367 PU-18 615-C218 YL-18 619-C40 GN-14 661-C233 GN-18 662-C201 YL-18 663-C345 GY-18 663-C346 GY-18 E701-C256 PK-18 E702-C255 OR-18 E707-C355 GN-18 E707-C356 GN-18 E708-C354 PK-18 E708-C359 PK-18 G746-C13 WH-18 H795-C131 PK-18 G850-C29 BU-18 910-C279 YL-18 962-C368 OR-18 A982-C130 BR-18

RH INDICATOR PANEL 202-9803 +24 VOLTS GROUND DIMMER CONTROL AIR FILTER RESTRICTED AIR INLET HEATER ON SERVICE INTERVAL NOT USED NOT USED NOT USED RH TURN SIGNAL NOT USED BUCKET TURN INDICATOR

1 2 3 4 5 6 7 8 9 10 11 12

430-C191 BU-18 G850-C29 BU-18 G479-C192 WH-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. CAT DATA LINK

THERMOSTAT 3E-5464

A275-F12 BK-18 A275-F14 BK-18

102-C69 BU-14 104-C222 YL-18 112-C1 PU-4 114-C41 RD-18 123-C95 WH-18 124-C440 GN-14 129-C71 BU-18 130-C76 RD-18 135-C171 BU-18 138-C20 GN-18 150-C126 OR-18 164-C280 WH-18 164-C281 WH-18 170-C86 RD-18 174-C2 RD-12 200-C176 BK-14 200-C418 BK-18 201-C65 BK-18 201-C133 BK-18 251-C67 BK-18 A273-C119 BK-18 A274-C275 BK-18 306-C134 GN-18 307-C122 OR-18 A307-C129 GY-18 308-C74 YL-18 320-C96 OR-18 320-C208 OR-18 320-C209 OR-18 321-C148 BR-18 322-C39 GY-18 326-C199 PU-18 403-C123 GN-18 413-C33 BR-18 417-C146 GY-18 419-C283 YL-18 425-C175 PK-18 426-C85 BR-18 430-C191 BU-18 432-C6 PK-18 436-C47 OR-18 442-C7 GY-18 443-C18 YL-18 447-C64 PK-18 450-C149 YL-18 E452-C166 WH-18 E455-C12 BR-18 C468-C172 BU-18 G479-C192 WH-18 G480-C169 GN-18 484-C142 YL-18 G485-C55 BU-18 496-C9 WH-18 G486-C56 GN-18 A497-C170 YL-18 506-C10 PU-18 515-C181 GY-14 516-C182 GN-14 517-C183 BU-14 521-C124 YL-18 A523-C186 PU-18 A524-C188 BR-18 A525-C258 GN-18 C547-C441 OR-14 604-C78 OR-18 605-C79 YL-18 606-C80 GY-18 608-C81 GN-14 611-C32 PU-14 614-C92 PU-18 614-C82 PU-18 614-C94 PU-18 614-C98 PU-18

174-C2 RD-12 C-C3 9X7148

200-C425 200-C424 608-C422 608-C421

(Dimensions: 39 inches x 28 inches)

30 Page,

611-C32 PU-14 619-C40 GN-14

K

CENTER DASH IND 202-9805 +24 VOLTS GROUND DIMMER CONTROL ACTION LAMP HAZARDS HIGH BEAMS

BK BK BK BK BK BK

1

RENR9858-02 VOL 2 of 2

112-C1 PU-4

1 2 3 4 5 6 7

CONNECT TO CJ-C11 ON THE CHASSIS AND ENGINE DIAGRAM FOR PART NUMBERS SEE THE TITLE BLOCK

320-C96 OR-18 614-C98 PU-18 700-C24 PK-18 761-C60 GY-18 762-C23 YL-18 F781-C38 BR-18 G948-C25 BR-18 G948-C168 BR-18 975-C22 WH-18 975-C27 WH-18 975-C53 WH-18 975-C54 WH-18

1 2 3 4 5 6

RESISTOR 125-9740

TWISTED WIRES

1

900-C110 PU-18 901-C66 WH-18 975-C121 WH-18

C-C2 8N1532

CONN 5

F

755-C63 OR-18

LH INDICATOR PANEL 202-9804 +24 VOLTS GROUND DIMMER CONTROL LH TURN SIGNAL NOT USED RIDE CONTROL ON FLOOD LAMPS NEUTRALIZER OVERRIDE RIDE CONTROL AUTO XMSN FILTER BYPASS FUEL LEVEL LOW FUEL PRESSURE

1 2 3 4 5 6 7 8 9 10 11 12

CAB WALL

135-AF11 BU-14 200-AF5 BK-14

124-C440 GN-14 135-C171 BU-18 200-C176 BK-14 517-C183 BU-14 516-C182 GN-14 515-C181 GY-14 522-C125 WH-18 A523-C186 PU-18 A524-C188 BR-18 A525-C258 GN-18 C547-C441 OR-14

754-C109 BU-18 E901-C112 GN-18 T800-C173 OR-18

L

605-C89 YL-18

G480-C169 GN-18 C-C33 3E6287 J2

E900-C114 WH-18 C468-C172 BU-18 A497-C170 YL-18

FLOOD LAMP SIDE LH 219-6487

1

CONN 2

1 2

E702-C255 OR-18 615-C218 YL-18 910-C279 YL-18 E701-C256 PK-18 436-C47 OR-18 G480-C169 GN-18 413-C33 BR-18

CHASSIS, XMSN ECM HVAC UNIT AND UPPER CAB

CONNECT TO AT-C3 ON THE CHASSIS AND ENGINE DIAGRAM FOR PART NUMBERS SEE THE TITLE BLOCK

FLOOD LAMP FRONT LH 2 219-6485

CONN 14

321-C148 BR-18 450-C149 YL-18

201-C133 BK-18 425-C175 PK-18 E452-C166 WH-18 751-C61 GN-18 752-C52 YL-18

1 2

K-C3 1552269

NOTE A

I

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

615-K7 YL-14 200-K3 BK-14

C-C46 1552252

611-C32 PU-14

C-C26 9X0145

2

133-C343 OR-18 200-C337 BK-18

1

135-C171 BU-18 307-C122 OR-18 308-C74 YL-18 320-C208 OR-18 326-C199 PU-18 413-C33 BR-18 430-C191 BU-18 436-C47 OR-18 604-C78 OR-18 605-C79 YL-18 606-C80 GY-18 611-C32 PU-14 619-C40 GN-14 910-C15 YL-18 962-C31 OR-18 962-C368 OR-18 A307-C129 GY-18 A982-C130 BR-18 G480-C169 GN-18 G746-C13 WH-18 G479-C192 WH-18 G750-C161 BU-18 G755-C151 GY-18 G760-C156 WH-18 G761-C158 YL-18 G762-C159 BR-18 G763-C150 PU-18 G768-C152 GN-18 G850-C29 BU-18 H795-C131 PK-18

1

DASH

436-C47 OR-18

321-C148 BR-18 306-C134 GN-18 417-C146 GY-18 419-C283 YL-18 450-C149 YL-18 484-C142 YL-18 751-C61 GN-18 752-C52 YL-18 754-C109 BU-18 755-C63 OR-18 900-C110 PU-18 962-C58 OR-18 962-C59 OR-18 G764-C140 PK-18 F766-C249 WH-18 975-C46 WH-18 975-C70 WH-18 976-C139 OR-18 E900-C114 WH-18 E901-C112 GN-18 901-C66 WH-18 N939-C135 GN-18

2

TWISTED WIRES

413-C33 BR-18

164-C280 WH-18 164-C281 WH-18 307-C122 OR-18 A273-C119 BK-18 413-C33 BR-18 436-C47 OR-18 G480-C169 GN-18 700-C24 PK-18 720-C164 PU-18 H728-C198 GN-18 H729-C62 WH-18 H730-C163 BR-18 G746-C13 WH-18 G750-C161 BU-18 G755-C151 GY-18 G760-C156 WH-18 G761-C158 YL-18 G762-C159 BR-18 G763-C150 PU-18 G766-C154 GN-18 G767-C155 WH-18 G768-C152 GN-18 F781-C38 BR-18 910-C15 YL-18 944-C282 OR-18 945-C108 BR-18 G948-C265 BR-18 X972-C153 GN-18 X973-C157 BU-18 973-C160 BR-18 X974-C165 BR-18 977-C162 YL-18

1

C-C21 3E8969

R-C1 1552252

CONN 13

615-K5 YL-14 200-K1 BK-14 X615-K8 YL-14 200-K4 BK-14

1 2 3 4

FLOOD LAMP FRONT LH 1 219-6485

CONN 8

AF-C3 1552273

+24V INPUT KEY GROUND +12V UNSWITCHED +12V SWITCHED GROUND

200-AE19 BK-14 200-AE18 BK-14

AF-C4 9G3676

A523-GA1 PU-16

A B C D E

2

1

GA-C1 9G3670

GA-C2 2470281

+Vs

AE-C1 3E8969 124-AE1 GN-14 515-AE2 GY-14 516-AE3 GN-14 522-AE4 WH-14 A524-AE5 BR-14 200-AE6 BK-14 517-AE7 BU-14 A525-AE8 GN-14 A523-AE9 PU-18 135-E10 BU-14 C547-AE10 OR-14

615-C420 YL-14 200-C431 BK-14 X615-C436 YL-14 200-C432 BK-14

2

1

CONN 25

CONN 15

200-AF6 BK-14 200-AF5 BK-14

2

1

12

200-C430 BK-14

944-C44 OR-18 945-C45 BR-18

1 2

1

CLUTCH 4 (3RD GEAR) CLUTCH 6 (1ST GEAR) SOLENOID/INDICATOR RETURN LH BRAKE PEDAL POSITION SENSOR DOWNSHIFT SW PRIMARY STEERING PRESS SWITCH (N/C) CLUTCH 3 (4TH GEAR) CLUTCH 5 (2ND GEAR)

G

1

K-C2 1552269

720-C164 PU-18 962-C379 OR-18 962-C223 OR-18 200-C313 BK-18 614-C94 PU-18

VARIABLE SHIFT CONTROL (POWER) KEY SWITCH (START)

973-C160 BR-18 G750-C161 BU-18 977-C162 YL-18 H729-C62 WH-18 H728-C198 GN-18 720-C164 PU-18 H730-C163 BR-18 419-C283 YL-18 700-C24 PK-18

306-C134 GN-18 321-C148 BR-18 417-C146 GY-18 419-C283 YL-18 450-C149 YL-18 484-C142 YL-18 751-C61 GN-18 752-C52 YL-18 754-C109 BU-18 755-C63 OR-18 G764-C140 PK-18 F766-C249 WH-18 900-C110 PU-18 901-C66 WH-18 E900-C114 WH-18 E901-C112 GN-18 975-C70 WH-18 975-C46 WH-18 976-C139 OR-18 N939-C135 GN-18 962-C59 OR-18 962-C58 OR-18

2

1

1

AUTO/MANUAL SWITCH (MAN) FORWARD SWITCH AUTO/MAN SW (AUTO 4) AUTO/MAN SW (AUTO 2) AUTO/MAN SW (AUTO 3) NEUTRALIZER OVERRIDE SWITCH (M0M) AUTO/MAN SWITCH (AUTO 1-4) PARK BRAKE SWITCH (OFF) IMPLEMENT DETENT ENABLE

A273-C35 BK-18 164-C280 WH-18 975-C46 WH-18 306-C134 GN-18 944-C282 OR-18 910-C279 YL-18 752-C52 YL-18 N939-C135 GN-18 G763-C150 PU-18 G755-C151 GY-18 962-C58 OR-18 962-C59 OR-18 751-C61 GN-18 976-C139 OR-18 G768-C152 GN-18 X974-C165 BR-18 G766-C154 GN-18 G767-C155 WH-18 G760-C156 WH-18 X973-C157 BU-18 G761-C158 YL-18 G762-C159 BR-18 G764-C140 PK-18

124-AF1 GN-14 200-AF4 BK-14

CAP AS. PART NUMBER 180-9900

K-C4 1552272

536-C415 WH-18 538-C414 BR-18

K

C-C31 1010205 J1 164-C281 WH-18 A273-C15 BK-18 945-C108 BR-18

135-E9 BU-14

INSERT AS CONN PIN 10 135-E10 BU-14

135-AF11 BU-14 135-AF12 BU-14 124-AF2 GN-14 124-AF3 GN-14

2

2

SERVICE TOOL CONNECTOR

124-AE1 GN-14 200-AE20 BK-14 A523-AE9 PU-18 A524-AE5 BR-14 A525-AE8 GN-14

1 2 3 4 5 6 7

C-C95 1134630

147-C34 RD-18 200-C43 BK-18

A B C D E F G H J

H766-C19 YL-18 126-C37 PK-18

GROUND BATTERY SOLENOID AND INDICATOR RETURN START RELAY COIL+ CAT DATA LINK (CDL+) NEUTRALIZER DISABLE INDICATOR+ CLUTCH 2 SOLENOID (FORWARD) RIDE CONTROL SOLENOID 2 NEUTRAL SWITCH REVERSE SWITCH SENSOR/SWITCH RETURN SENSOR/SWITCH RETURN CLUTCH 1 SOLENOID (REVERSE) RIDE CONTROL SOLENOID 1 UPSHIFT SW VARIABLE SHIFT CONTROL (ECONOMY) RIDE CONTROL SWITCH (AUTO) RIDE CONTROL SWITCH (ON) UPSHIFT SW VARIABLE SHIFT CONTROL (MID) DOWNSHIFT SW DOWNSHIFT SW PARK BRAKE SWITCH (ON)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1

AE-C6 9G3676

PK-18 WH-18 GN-18 OR-18

BATTERY GROUND CAT DATA LINK (CDL-)

124-E1 GN-14 200-E2 BK-14 A523-E3 PU-14 A524-E4 BR-14 135-E8 BU-14

1 2 3 4 5 6 7

CONN 9 1

ECM MOUNT BOLT

E-C2 9G3670

E701-C256 G767-C155 G766-C154 E702-C255

STRAP ASSEMBLY

CAB GROUND 4

E-C1 9G3676

1

STRAP AS. 8X-5802

TRANSMISSION ECM

2

615-K6 YL-14 200-K2 BK-14

1 1

A C B

200-C106 BK-18

H

3

C-C8 9W1951

HVAC

C-C6 1552267 122-C240 RD-18

HVAC UNIT

4

K-C1 1552269

CONN 7

ENG END FRAME GND

14

608-C423 GN-14 200-C426 BK-14

1 2 3 4

608-C423 GN-14 200-C426 BK-14

L

15

962-C278 OR-18 962-C379 OR-18

608-M1 GN-14 200-M2 BK-14

FLOOD LAMP REAR LH 219-6485

16

1 1

1 2

17 C-C97 1134630

M-C2 1552272

1

M-C1 1552269

6

5

4

3

2

1