CAT 950H 962H & IT62H Wheel Loader Hydraulic SystemSchematic Manual - PDF DOWNLOAD

Page 1

UENR3883 November 2012

FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS MAIN

Component Location Part Machine Number Location 213-8773 1 355-9981 2 3 325-7159 129-8090 4 258-2829 5 122-2340 6 271-0263 7

Description Accumulator - Brake Accumulator - Pilot Accumulator - Ride Control Actuator GP - Parking Brake Breather Connector - Orifice Control GP - Foot Brake

Schematic Location F-2 F-4 F-5 F-1 A-7 A-3 E-6

HAND METERING UNIT

FRONT OF FRAME

20

57

25

54

G4

61

24

G5

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

LINE RESTRICTION (FIXED)

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

TWO POSITION

AUX

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

VALVES

VALVE ENVELOPES

ONE POSITION

RESTRICTION

ATTACHMENT

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

Cooler - Hyd Oil

313-7721 242-4272 242-4271 311-1463 314-9338

Cylinder GP -Tilt 950 Standard 962 Standard

242-4270 247-0497

High Lift Logger Filter - Axle Oil Cooler Filter GP - Oil Filter GP - Oil

245-7491 245-7487 251-6351 337-4102 330-9358 242-1307

Manifold -Fan Drive and Brake Charge

B-8

9 10 11 12 13

C-7 F-6 F-2 D-6 B-1, D-2

246-6152 275-8544 215-3013 254-5146 292-8767 349-6093 241-9299 241-8692 154-2883 9T-9227 340-5659 328-4314 346-0475 328-0730 335-1074 114-1267 180-8585 4T-7581 8J-6875 353-7179 106-1774 215-3687 307-5393 130-5202 111-7775 244-1426 124-8635 142-4000 234-4869

2

G2

14

F-7

15 16 17

C-6, F-8 A-7 B-8

P T

950H, 962H, and IT62H Wheel Loader Hydraulic System

3

950H: N1A4397-UP JAD410-UP M1G2111-UP K5K2761-UP

B-8 A-7 C-6 B-8 B-7 A-3 B-6 B-7 D-2 B-8 A-7 F-5, F-6, F-7 A-6, E-7 E-4 E-4 C-2 D-7 E-5 C-3 C-5 F-1 F-2 B-8 C-6 D-3 B-8 D-1 B-2 F-6

Valve GP - Manual Lowering Valve GP - Manual Valve GP - Pilot Command Control Steering Valve GP - Relief (Auxiliary) Valve GP - Relief (Tilt) Valve GP - Relief Pump Backup Valve GP - Relief Steering Cylinder Crossover Valve GP - Relief Tilt (Logger) Valve GP - Secondary Steering Valve GP - Shuttle Valve GP - Solenoid Valve GP - Steering Neutralizer (CCS) Valve GP - Steering Neutralizer (HMU)

112-1817 8T-6907 147-1790 272-2334 332-1987 132-5258 129-8222 332-1985 141-2597 235-6157 313-7668 321-5283 296-5662

48

F-4

49 50 51 52 53 54 55 56 57 58 59 60 61

B-7, D-6, F-7 A-7 D-3 F-5 F-6 B-5 B-5 F-2 B-7 E-5 E-5, E-6, F-5, F-6 C-2, D-2 B-6

PRESSURIZED

RETURN ABOVE FLUID LEVEL

13

55

962H: N4A2116-UP M3G679-UP K6K517-UP MAL123-UP

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

SOLENOID

SOLENOID OR MANUAL

46

E-7

G3

Implement Pump Load Sense Pressure

B-7

SPRING LOADED

GENERAL MANUAL

Steering Pump Discharge Pressure

G5

Steering Pump Load Sense Pressure

G6

Fan Pump Discharge Pressure

B-7

G7

Fan Pump Load Sense Pressure

B-8

G8

CCS Steering Neutral Pilot Pressure

C-3

G9

CCS Steering Left Pilot Pressure

D-2

G10

CCS Steering Right Pilot Pressure

D-2

G11

CCS Steering Resolved Pilot Pressure

C-3

G12 B

Case Drain Air Bleed Front Brake Pressure

A-8 F-2

C

Rear Brake Pressure

F-2

Scheduled Oil Sampling

B-8

SOS

FIXED DISPLACEMENT

11

© 2012 Caterpillar, All Rights Reserved

BIDIRECTIONAL

BIDIRECTIONAL

29 C

7

B

38

5

INTERNAL PASSAGEWAYS INFINITE POSITIONING

3 POSITION

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

Printed in U.S.A.

G3

ELECTRICAL SYMBOLS TABLE

53

HYDRAULIC SYMBOLS (ELECTRICAL)

G TRANSDUCER (FLUID)

TRANSDUCER (GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

4 26

18

22

44

8

36

6

M

52

ELECTRICAL SYMBOLS (ELECTRICAL)

T

39

SOS

37

PRESSURE SWITCH

TEMPERATURE SWITCH

48

LEVEL SWITCH

FLOW SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

60 31

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS “AG” WIRE CIRCUIT NUMBER IDENTIFICATION

325-AG135 PK-14

30

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE

G8

17 16

49

33

59

58

43 45 55 C-8

G5

27

G9

G10

41

50

G12

AXLE OIL COOLING

E-6 F-6

G6

E-5 F-5 F-5 E-6 F-6 F-4

G7

F-5 E-5 F-6 F-7 D-7

G1

21

9

42 15

WIRE COLOR

WIRE GAUGE

325-PK

PREVIOUS STANDARD

56

Schematic Location

FLOW IN EITHER DIRECTION

32

34

SOLENOID VALVE REFERENCE

2 POSITION

NOT SHOWN INSIDE (29)TANK GP - HYDRAULIC

19

G11

Demand Speed Fan Solenoid Lower Solenoid Raise Solenoid Ride Control Balance Solenoid Ride Control Head End Check Solenoid Ride Control Rod End Check Solenoid Dump Solenoid Rack Back Solenoid Implement Pilot Support Solenoid 3rd Function Port A Solenoid 3rd Function Port B Solenoid Lower Anti-drift Solenoid Dump Anti-drift Solenoid Enable Solenoid

DOUBLE ACTING

MAIN CONTROL VALVE

28

1

Fan / Brake Valve Implement Valve - Lift Implement Valve - Lift Implement Valve - Ride Control Implement Valve - Ride Control Implement Valve - Ride Control Implement Valve - Tilt Implement Valve - Tilt Implement Valve Implement Valve - 3rd Function Implement Valve - 3rd Function Implement Valve - Lift Implement Valve - Tilt Quick Coupler Valve

SINGLE ACTING

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

CIRCUIT NUMBER IDENTIFICATION

Solenoid Name

HYDRAULIC & PNEUMATIC CYLINDERS

LINES JOINING

UNIDIRECTIONAL

INTERNAL SUPPLY PRESSURE

FAN AND BRAKE SYSTEM

A-3, D-1

Solenoid Location

COMPLETE

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

LINES CROSSING

WIRE COLOR

B

325-PK-14

Solenoid Valve E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14

DETENT

PEDAL

CROSSING & JOINING LINES

GAS CHARGED

FIXED DISPLACEMENT

47

B-6

THERMAL

PUSH BUTTON

INTERNAL RETURN

HYDRAULIC PUMPS

C-8, E-2

G4

SERVO

PILOT CONTROL SYMBOLS

EXTERNAL RETURN

Schematic Location

Implement Pump Discharge Pressure

SOLENOID & PILOT OR MANUAL

MANUAL SHUTOFF

RELEASED PRESSURE

10

51

G2

BIDIRECTIONAL

MANUAL CONTROL SYMBOLS

ACCUMULATORS

Tap Location Pressure and Sampling

Brake Accumulator Pressure

UNIDIRECTIONAL

SOLENOID & PILOT

COMMAND CONTROL STEERING

G1

PILOT CONTROLLED

IT62H: M5G468-UP

14

23

Description

SHUTTLE

RETURN BELOW FLUID LEVEL

MEASUREMENT

PUSH - PULL LEVER

40

Tap Number

SPRING LOADED

COMBINATION CONTROLS

C-8 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

BASIC SYMBOL

INFINITE POSITION

35

12 261-4171 261-3682 261-4172 261-3683 256-3643

SHIFTED POSITION

FLUID STORAGE RESERVOIRS

Valve GP - Main Control Two Function without Ride Control Two Function with Ride Control Three Function without Ride Control Three Function with Ride Control With Ride Control (Logger)

P T

NORMAL POSITION

E-2

18

CHECK VALVES

A B

VENTED

352-1587 Motor GP - Fan Pump and Motor GP - Secondary Steering Pump GP - Axle Oil Cooler Pump GP - Fan and Hyd Brake Pump GP - Implement Pump GP - Metering (HMU) Pump GP - Steering Pump GP - Transmission Screen AS - Command Control Steering Screen AS - Implement/Steering Return Tank GP - Hydraulic Valve - Anti-drift Solenoid Valve - Load Sense Relief Valve - Margin Relief Valve - Pressure Reducing Pilot Supply Valve - Pressure Reducing Pilot Supply Valve - Quick Coupler Valve - Ride Control Relief Valve - Shuttle CCS Pilot Valve GP - Check Backpressure Valve GP - Brake Control (Parking) Valve GP - Foot Brake Valve GP - Check Anti-Drainback Valve GP - Check Axle Oil-Cooler Valve GP - Check Command Control Steering Valve GP - Check Cooler Bypass Valve GP - Command Control Steering Valve GP - HMU Steering Valve GP - Make-up Lift

CONTROL VALVES AB

WIRE GAUGE

A

(EXAMPLE VALVE)

(Dimensions: 39 inches x 28 inches)

Attachment Core AS - Axle Oil Cooler Cylinder GP - Lift (Left) Cylinder GP - Lift (Right) Cylinder GP - Quick Coupler Cylinder GP - Steering

8

30 Page,

244-5427 250-8327

UENR3883

Standard


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